ML18078A980
| ML18078A980 | |
| Person / Time | |
|---|---|
| Site: | Salem  |
| Issue date: | 02/08/1979 |
| From: | Public Service Enterprise Group |
| To: | |
| Shared Package | |
| ML18078A979 | List: |
| References | |
| AQS21678-TR, NUDOCS 7903130390 | |
| Download: ML18078A980 (271) | |
Text
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- I
- I I.
I I Automatic Switch Co.
*FLORHAM PARK, NEW JERSEY 07932 I
I TEST REPORT NO. I AQS21678/TR
.I QUALIFICATION TESTS OF SOLENOID VALVES BY ENVIRONMENTAL *1 EXPOSURE TO ELEVATED TEMPERATURE, RADIATION, WEAR AGING, SEISMIC SIMULATION, VIBRATION ENDURANCE. ACCIDENT RADIATION AND: LOSS- OF -COOLANT ACCIDE
,I .,
~NOTICE -
I THE ATTACHED FILES ARE OFFICIAL RECORDS OF THE . DIVISION OF DOCUMENT CONTROL. THEY HAVE B!=EN CHARGED*TO YOU FOR A LIMITED TIME PERIOD AND I MUST BE RETURN~D TO THE RECORDS FACILITY BRANCH 016. PLEASE DO NOT SEND DOCUMENTS . CHARGED OUT THROUGH THE MAIL. REMOVAL OF ANY PAGE(S) FROM DOCUMENT FOR REPRODUCTION MUST I BE REFERRED TO FILE PERSONNEL.
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I DEADLINE RETURN DATE
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-IF- 79 () 3 /3t)3Sf' I CONFIDENTIAL RECORDS FACILITY BRANCH
- 1 Property of Automatic Switch Compan
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I I I I I I This data is for the sole use of Automatic Switch Company personnel and representatives and remains the property of Automatic Switch Company. This book must be returned immediately upon request. I I I I NOTICE: This report may not be reproduced without authorization from Automatic I Switch Company, nor may excerpts be printed and distributed. I I I I I BOOK NO. lo4 ASSIGNED TO :S .Sc.hube.\ I COMPANY DATE
.'Pub\ Lc.5ervLc_e a\~lh°t I <<:>Arrlomalic Sw1tch Co. MCMLXXVlll. All n;ghU ""'""'*
I
I I
- I ISOMEDIX TEST REPORT NO.
- I AQS21678/TR I QUALIFICATION TESTS OF SOLENOID VALVES BY ENVIRONMENTAL EXPOSURE TO ELEVATED TEMPERATURE, RADIATION, WEAR AGING, SEISMIC SIMULATION, VIBRATION ENDURANCE, ACCIDENT RADIATION I AND LOSS-OF-COOLANT ACCIDENT (LOCA) SIMULATION.
I Performed for AUTOMATIC SWITCH CO. I Florham Park, New Jersey I By the I COMPONENT TESTING DIVISION of
- I ISOMEDIX, INC.
Parsippany, New Jersey
- I I
I M,arch, 1978 I I I lsomedix Inc.
- 25 Eastmans Road, Parsippany, New Jersey (201) 887-4700 Mailing Address: Post Office Box 177. Pars1ppany. New Jersey 07054 I CHICAGO DIVISION oi\ulomatlt Switch en..*.....~ ..... ,.,., ,_._
*. 1020 Nagle Av7 .* Morton Grove. Illinois 60053 1312) 966-1160
I i I ABSTRACT Qualification Type Tests on Automatic Switch Company I Solenoid Valves were performed in accordance with the require-ments of "ASCO Qualification Specification AQS-:-21678/Revision B" I in order to provide a family of generically similar valves for I safety related us~ in Nuclear Power Generating Stations. The valves were subjected to successive environments of I elevated temperature, radiation, accelerated operational cycling, seismic and vibration exposures, accident radiation and a simulated I loss-of-coolant accident (LOCA) environmental exposure. I The performance of the valves was periodically monitored during the program and compared with baseline data representative I of ASCO specification requirements. Three and four-way, direct and internal pilot-operated I solenoid valves were included in the type test program. I CONCLUSIONS: The valves tested for qualification completed the I type tests and baseline/functional tests successfully. Minor anomalies observed are detailed and explained fully in the text. I I I I I lsomedix, l~c.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I
Chicago, Illinois Columbus, Mississippi cihutomotic: Switch c:o.M°CMlUVlll Mlli........... 7828 Nagle Ave., Morton Grove, Illinois 60053 (312) 966-1160 Post Ottice Box 2044:1ndustrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I
I ll I TABLE OF CONTENTS Section Page I
- 1. Introduction ....................................... 1-1 I 2. Description of Test Samples . . . . . . . . . . . . . . . . . . . . . . 2-1
- 3. Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 I 4. Test Procedure and Results . . . . . . . . . . . . . . . . . . . . . . . 4-1 I 4 .1 4.2 Baseline/Functional Testing . . . . . . . . . . . . . . . . . 4-1 Thermal Aging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 I 4.3 Radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4.4 Wear Aging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 I 4.5 Seismic Simulation/Vibration Endurance ...... 4-3 I 4.6 4.7 Accident Radiation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 LOCA Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 I 4.8 Summary of Performa~ce of Valve Samples ..... 4-5 5* Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 I 6* Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 I Appendix A "ASCO" Qualification Specification AQS-21678/Revision B I B Test Procedure Bulletins I C D
Instruments used for Baseline/Functional Tests Radiation Certificate I E 'Dayton T. Brown' Test Report F Operational data at ~Dayton T. Brown' I G 'ASCO' Seismic Tests Summary and operational data I I *1somedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi olmlomotit Switch c:o.111cllllO:Vltl ... ._. ......d 7828 Nagle Ave .. Morton Grove. Illinois 60053 (312) 966-1160 Post Office Box 2044 .. Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015
I iii I I LIST OF TABLES Table No. Page I
--1
- 1. DESCRIPTION OF TEST SAMPLES . . . . . . . . . . . . . . . . . . . . . 2-1 BASELINE/FUNCTIONAL TESTS I
2A Valve Sample No. 1 ...... *. . . . . . . . . . . . . . . . . . . . . . . . 4-6 2B Valve Sample No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . * .. 4-8 I
, 2C Valve Sample No. 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 2D Valve Sample No. 4 ************************.***** 4-12 I
2E Valve Sample No. 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 I 2F Valve Sample No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 2G Valve Sample No. 7 ****************************** 4-15 I 2H Valve Sample No . 8 ****************************** 4-17 2I Valve .sample No. 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 I 3; CYCLING DATA DURING LOCA SIMULATION ....*........ 4-22 I
- 4.
SUMMARY
OF VALVE PERFORMANCE . . . . . . . . . . . . . . . . . . . . 4-24 I I I I I I
~somedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700
**1 Chicago, Illinois Columbus, Mississippi 7828 Nagle Av.'. Morton Grove, Illinois 60053 (312) 966-1160 Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I ol\uto-matit Switch (:O.*C*l*XVlll ..... ~*---
I iiii I I LIST OF FIGURES Figure No. Page I
- 1. LOCA SIMULATION PROFILE (S/C) ................... 3-3 I 2. ACTUAL LOCA SIMULATION TEST PROFILE(°F/PSIG) .... 4-21 I
I I I I I I I I I I I I lsomedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi ohUlomatlc S\\:llch Co.~ .... ~,, .. *~-
7828 Nagle Ave., Morton Grove, Illinois 60053 (312) 966-1160 Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015
1-1 I SECTION l ** INTRODUCTION I Qualification tests on solenoid valves were performed I for Automatic Switch Company according to test outline contained in "ASCO Qualification Specification AQS-21678 Revision *E'-~ *. I This test outline is based on the suggestions contained in IEEE 323- _1974 "IEEE Standard for Qualifiying Class lE Equipment for '.Nuclear I Power Generating Stations", IEEE 382-1972 "IEEE Trial-Use Guide for I Type Test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations", IEEE 344-1975 "IEEE Recommended Practices for I Seismic Qualifications of Class lE Equipment for Nuclear Power Generating Stations" and IEEE 382/ANSI N278.2.l (Draft 3, Rev. 1 June I 19771 "Draft American National Standard for the Qualification of I Safety Related Valve Actuators". Seven valve samples were selected to.represent six generic I families of valves. Two more valve samples were added to the test program to obtain resultant test information only. The samples were I subjected to sequential exposures of elevated temperature, radiation, I wear aging, seismic simulation, vibration endurance, accident radia-tion and a 30~day loss~of-coolant accident (LOCA) simulation. Base- I ltne operational test data was obtained and recorded for all the valves before the start and after each sequence of the test -exposures I with the exception of coil dielectric and insulation resistance I measurements which were taken before thermal aging and after accident radiatton and after LOCA exposures. The valves were energized and de- 1 energized at high and.low pressures during the test phases (except radiation1 and leakage from the valves was monitored. 1 lsornedix, Inc. o 25 Eastmans Road, Parsippany, New Jersey 07054. (201) 887-4700 I Chicago, Illinois Col uni bus,* Mississippi ci'lutomallt Switch rn"'""'~"- ........- 7828 Nagle Ave., Morton Grove, Illinois 60053 (312) 966-1160 Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I
I 1-2 I At the conclusion of the LOCA period, the valv~s were returned to Automatic Switch Co. for further inspection and evalua-tion. The tests were conducted during the period from August, I 1977 through January, 1978 at the test facilities of Isomedix, Inc., I Parsippany, New Jersey with*the exception of seismic simulation and vibration endurance tests *which were condu'cted at the facilities I of Dayton T. Brown, Inc.,* Bohemia, New York and Al.,ltomatic Switch Company, Florham Park, New Jersey. I I I I. I I I I. I
- I I
I lsomedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi ci\Ulomallc Swltrh Co."'""""'* .. ..,.._ .
7828 Nagle Ave .* Mort.on qrovo, 11.llnols 6005.1 (312) 966-11.60 Post O!licu Box 2044, lnduslrlal Park South, Columbus, Mississippi 39701 (601) 327-8015
(
.TlON 2 DESCRIPTION OF TEST SAMPLES The following description of the valve samp~~s was provided by Automatic Switch Co. Isomedix numbers were marked on valve housing with a marker pen.
TABLE 1 VALVE DESCRIPTION LIST Isomedix ASCO No. Cat. No. Description 1 HVA-206-381-6F DC, Class H leaqed coil, Nema 4, 7 and 9 solenoid enclosure, metal seats, normally cl.qsed cons~7uction. 2 NP8344A71E DC, Class H leaded coil, Nema 4, 7 and 9 solenoid enclosure. 3 XFT831654V AC, Class F (molded) leaded coil, Nema 1 solenoid enclosure, normally closed construction. 4 HVA-206-380-3RF AC, Class H screw terminal .coil, Nema 6 solenoid enclosure, resilient seats, normally closed construction. 5 NP8320Al84E AC, Class H leaded coil, Nema 6 solenoid enclosure, normally closed construction. *' 6 NP831665E DC, Class H leaded coil, Nema 4, 7 and 9 solenoid
~nclosure, normally closed construction.
7 HV-202-300-2RF DC, Class H leaded coil, Nema 1 solenoid enclosure, normally closed construction. 8 NP8321A5E DC, Class H leaded coil, Nema 4, 7 and 9 solenoid enclosure,.normally closed I construction. 9 NP8323A39E (Solenoid A} AC, Class H leaded coil, (Solenoid B) DC, Class H screw terminal coil, Nema 6 solenoid enclosures, normally closed construction. Samples 3 and 7 are for information only.
3-1 I SECTION 3 TEST PROGRAM I 3.1 PURPOSE: The purpose of the program is to provide qualification I tests on seven selected valves to represent six generic families of I valves for safety related applications in Nuclear Power Generating Stations. I 3.2 DISCUSSIONS: I 3.2.1 *Baseline/Functional Testing: Baseline Tests consist of measurement of coil excita-I tion, seat leakages at high and low pressure, noise test, operatic-nal test, external leakage test before and after all phases of type I tests. Measurement of insulation resistance and coil dielectric I test are to be performed in as received condition and after comple-tion of accident radiation and LOCA Simulation phases. The valve I samples are to be energized and de-energized and their operation I monitored during type test phases (except radiation). 3.2.2 Thermal Aging: I The valve samples are to be thermally aged for a period and at temperature simulating a design life of 4 years for elasto-I mers and coil materials at an ambient temperature of 140°F. The I valves are to be cycled (de-energize and energize) during the thermal aging phase to simulate one operation a month at 140°F I ambient temperature.
3.2.3 Radiation
The valve samples are to be exposed to gamma radiation at dose rate of less than 1 megarad per hour for an accumulated dose I of 50 megarads. I lsomedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi 01\u:omatlt. S\\'ltfh en *c*Ul,'llll ... *¥., .__._
7628 Nagle Avo., Morton Grove, Illinois 60053 (312) 966-1160 Post Orllc* Box 2044, Industrial Park South, Columbus, Mississippi :J9701 (601) 327-0015
3-2 I 3.2.4 Wear Aging: The valves are to be cycled 40,000 times at maximum I operating pressure differential. The valves are to be monitored continuously during wear aging phase. I
- 3. 2. 5 Sei*smic Simulation/Vibration Endurance: I The valves are to be mounted on a vibratory table thru test fixture. They are to pe vibrated 10 6 times divided evenly in I 3 axes by vibrating at a non-resonant frequency between 50 and 100 Hz at an input of .75 g or higher. The valves are to be monitored and I
cycled during this test phase. I The valves are to be mounted on a seismic shaker and subjected to Seismic Simulation tests per 9.4.2.4.2 of "ASCO Quali- I fication Specification AQS-21678 Revision B" valves are to be monitored and cycled during this test phase also. (Appendix A). The I 3.2.6 Accident Radiation: I The valve samples are to be exposed to gamma radiation once again to receive an additional accwnulated dose of 150 megarads I at a dose rate of less than 1 megarad per hour. 3.2.7 LOCA Environmental Simulation: I The valve samples are to be exposed to a Simulated Loss- I of-Coolant Accident (LOCA) environment by application of steam and chemical-spray for a period of 30 days, based upon the suggested I temperature/pressure profile shown in Figure lA of Appendix A IEEE 323-1974, Figure 1 of IEEE 382-1972, ah~ as shown in Figure 1. I During the LOCA environment exposure, the valves are to I be monitored and cycled. I lsomedix, Inc. o 25 Eastmans Road, Parsippany, Naw Jersey 07054 {201) 887-4700 . I Chicago, Illinois Columbus, Mississippi chu1omolir S111!ch ("(\""'"" ... ,,.,_ e 7828 Nagle Ave., Morton Grove, Illinois G0053 (312) 956-1160 Post O!flce Box 2044, lnduslrial Park Smith, Columbus. Missl.slppl 39701 (501) 327-8015 I
- - - - - - - - - - - - - - - - -*- - ~ U)
~ 0
(/) z H 0 ~ u H P< u 0 t t t 346 l it f.r346/110 t 320/75 tJ1
*r-l 300 U) p, 280/70 ~ OPEN-CLOSE !Lt J CYCLE 0
Within 10 sec. chemical 250/15 spray to be starte 200/10 140 Pre-test Amb ent 3 5 8 11 4 DAYS 30 DA! S HR HR. HR HR TIME Temperature/Pressure Profile for simulation of loss-of coolant accident (LOCA) design basis event (DBE) by stea~/chemical-spray environmental exposure *
.,,\utomaUt Switch 61. .......~. . .,.,.,._
4-1 SECTION 4 TEST PROCEDURE AND RESULTS I 4.1 BASELINE/FUNCTIONAL TESTING: Baseline data was optained before and after every phase I of.the Type-Test sequence. This consists of recording coil excita- I tion, seat leakages at high and low pressures* both in energized and de-energized state, noise test, operational test 10 times, external I leakage both in energized and de-energized state before and after the phases of thermal aging, radiation, wear aging, vibration endu-I rance and seismic simulation, accident radiatiqn an.g LJJC.A simulation. I Measurement of insulation resistance and coil dielectric t~sts were performed before thermal aging arid after completion of accident I radiation and LOCA simulation phases. . gized and de-energized and their performance monitored during all The valve samples were ener-I the test phases with the exception of the two radiation phases. I The test data was obtained by following ASCO test procedure bulletins attached as Appendix B. The data obtained from these I tests is presented in Tables 2A thru 2I of this section. The list I of instruments used to record this data is attached as Appendix C. 4.2 THERMAL AGING: I The valves were exposed to temperature environment of 268°F for a period of 12 days. They were cycled (de-energize for 5 minutes I and then energize) every 6 hours. All the valves (except Valve No. 8) I functioned satisfactorily for the full thermal aging period of 12 days. Valve No. 8 malfunctioned after 7 days. The valve developed I excessive seat leakage (50 SCFH) both in energize~ and de-energized states. At the end of the test, it was determined that I I lsomedix; Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I
Chicago, Illinois Columbus, Mississippi 7828 Naglo Ave .. Morton Grove, Illinois 60053 (312) 966*1160 Post Olllce Box 2044, Industrial Park South, Columbus, MISBisslppi 39701 (601) 327-801.5 I oi\utoma!lc Swltr.h Co."'"""'" .. ,,., .......
4-2 I the excessive leakage was caused by dirt in the valve. The source I of the dirt was the iron pipe used in the cylinder port as piping I and an additional length used to simulate an accumulator. A new unit of valve No. 8 was substituted. This new I unit was instead thermally aged at 295°F for 100 hours and was cy-cled every 2 hours. This higher temperature and lower thermal aging I period was chosen to accelerate the test program. After approximately I 60 hours of this test, the valve started leaking in energized state. The leakage was 40 SCFH at 200 psig, 17 SCFH at 125 psig and 3 SCFH I at 10 psig. The valve shifted properly and had no leakage in de-energized state. I It was postulated that the rubber exhaust orifice disc pulled off the piston assembly due to the pressure load on the disc I and softening of the disc caused by the high temperature of 295°F. I Normal 140°F ambient temperature would not cause noticeable soften-ing of this disc. When the valve was disassembled at the. completion I of the qualification testing program, this postulation proved to be tmJe, ~~ tl'J_e v~lve performed its safety function, the thermal aging I continued and *other phases of type tests and baseline/functional I tests were conducted on this valve in the same manner as on the balance 8 valves. This No. 8 valve is normally used on air systems I of 125 psig maximum. Therefore the maximum operating pressure dif-ferential has been changed from 200 psig to 150 psig. This re-I sults in a 25% load reduction on the disc. I 4.3 RADIATION; All the 9 valve samples were subjected to a Cobalt I I laomedi>c, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois*
Columbus, Mississippi oi\ulomallc Switch C:n ..... ,.,, ... _.**_ 7828 Nagle Ave., Morton Grove. Illinois 60053 (312) 966-1160 Post Office Box 2044, lndustrl.11 Park South, Columbus, Mississippi 39701 (601) 327-8015
source of ganuna radiation at an exposure rate of less than 1 4-3 I megarad. per hour. The samples were removed after having received I an accumulated minimum dose of 50 megarads. Appendix'D' contains the certification of radiation exposure. I 4.4 WEAR AGING: I The valve samples were elctrically cycled 40,000 times at maximum operating pressure differential using a control circuit. I 4.5 SEISMIC SIMULATION/VIBRATION ENDURANCE: The valve samples were mounted on fixtures and subjected I to Seismic Simulation/Vibration Endurance tests as outlined in 11 I paragraphs 9.4.2.3.4 and 9.4.2.4.2 of ASCO Qualification Specifica-tion AQS-21678 Revision* B" (Appendix A). I All the valves successfully completed vibration portion an~ the seismi~ simulation tests conducted at the facilities of I Dayton T. Brown, Inc., Bohemia, New York. Their Test Report I No. DTB04R77-1651 Revision A of November 7, 1977 is attached as Apperidi;{ E. Operational data obtained* during these tests at Dayton I T. Brown is attached as Appendix F. Further successful seismic tests at higher g-level were I conducted at the facilities of Automatic Switch Company. A sununary I of these tests along with operational data obtained during these tests is attached as Appendix G. I Baseline and functional tests conducted during this test phase indicate that all the valves (with the exception of Valve No.7) I pas~ed the functional requirements to the extent of paragraphs 9.4.2. I 3.4 and 9.4.2.4.2 and Figure 9.1 of "ASCO Qualification Specification AQS-21678 Revision B11 (Appendix A). I lsomedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi cfiutomatit. Switch Co."'"'"~" ... ~.......
o 7828 Naglo Ave .. Morton Grovo, Illinois 60053 (312) 966-1160 Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I
I 4-4 .
.*.*1. 4.6. *ACCIDENT.RADIATION:
The samples .were placed in a.radiation facility tore-I ceive*ganuna radiation exposure at*a dose rate of less than*l' megarad per hour. The*. samples were removed when they had . received an addi-I tional dose of 150.Megarads. Thus all.the samples received.a total
*1 of 200 Megarads. in two stages_.
4~7 LOCA SIMULATION:
.1* The valve samples *mounted on a plate were placed in a electrical~*
I horizontal pressure vessel *. All*the*samples were energized
..ly and wi_th pressure.* from nitrogen* gas cylinder *.. Prior to ini tia- *
- 1 'tion of steam exposure, the ambient .conditions .iri the- vessel were *.. x-::
. -1 .
- brought, to 140°F at atmospheric .pressure. *
- To initiate the exposure, steam was rapidly admitted,
- . . ,1* ... raising theL temperature *ane _pressure to 346°F/110 psig withip 12. mi-
- nutes. These' conditions were maintained fora 3-hour period. At the* ' . .:..:
end of this. time, a controlled temperature drop was. initiated .that _re- ..* .* . 'i.* duced .*. the conditions to the pre-start. ambient over the next two hours. . ' :~~:- Approximately the time-when the temperature was 2aa°F
. during the first transient, a chemical solution consisting of 3000 ppm ..
boron as boric acid in solution with .0.064 molar sodium thiosulfate buf.fered with sodiilln hydroxide to. a pH value of 10 at room tempera-ture, was sprayed on the samples at a rate corresponding to* 0.306gpm 1* per square foot of area covered* by the spray. The chemical-spray solution pH was maintained between 9.5 and 10.5. The spray remained on throughout the entire phase of the* LOCA.simulation. lsom13dix, Inc.
- 25 Eastmans Road, Parsippsny, New Jersey 07054 * {201) 887-4700
- Chicago, Illinois *
- 7828 Naqle A*o., Morton Grove, Illinois 60053 (312) 966-1180 Columbus, Mississ.ippl * **
- Post Office Box 2~. ln.:lustrie! Par~ South~ Columbus, MISlilsslppl :l970i'(601) 221-11015 oi\illomatlc Sl\1tchCo.oc"'"" .. ,_.,,_
I After returning to the pre-test ambient condition, a second transient of *the LOCA simulation was initiated by. again intro-I ducing steam that raised the temperature and pressure to 346°F/110 I psig within 8 minutes and.was held at the .point for the next three hours. I At this time, the conditiops were then reduced to 320°F/ 75 psig and maintained at this point for 3 hours before being redu-I
. 0 ced to 250 F/15 psig and held at these conditions for 4 days. I At this time, a controlled drop in temperature and pres-sure was initiated that f.urther reduced the*conditions to 200°F/10 I psig for the remaining .30 days:of *exposure.
actual LOCA.Profile obtained. Fig. 2 represents the I The samples. were. cycled . {energize and *de-energize) during . I the LOCA exposure. Their leakage was checked at various time periods of the LOCA exposure. The.results of this test are given in Table 3 I of this section. 4.8
SUMMARY
OF PERFORMANCE OF VALVE SAMPLES: I
.A.summary of pass/fail performance of the valve samples I is .given in Table 4 of this section.
A check of this table indicates that all the valves I (except v.alve :No: 7) met the test requirements of "l>~SCO Quali-fication AQS-21678/Revi~ion B" {Appendix A). I I I I lsomedix,*lnc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I
Chicago, Illinois *
- Columbus, Mississippi
- 7826 Nngl_e fwd., Morton Grovo, Illinois 6005;) (312) 966-1160 Post Office Box 2044, Industrial Park Spu_lh, Columt;us, Mississippi 397J1 (601) 327-8015
*1 .
oAutomatk: S\\nch co. ........ M .....* -
SECTION 4 TABLE NO *. 2 A VALVE.SAMPLE NO. 1 BASELINE/FUNCTIONAL TESTS n'ESTS CONDUCTED PER ' ASCO T.EST PROCEDURE BULLETIN i'I'EST MEDIUM:NITROGEN GAS TP-3-046 . THERMAL AGING RADIATION *WEAR AGING VIBRATION END. &
. ACCIDENT .*
RADIATION LOCA
~* .~. .
SEISMIC SIM. P"RP. p()qrp *pn~iii p()qrp Df'ICIT1 Df'ICIT1 p()qrp icOIL EXCITATION AC VOLTS DC AMPS x .154 .154 .154 .154 .154
.I I *.154 I * .154 COIL DIELECTRIC i 1*
I
*TEST @ 1250 Volts OK TNC TNC o:K.
' . TNC ':fNC ;
f.* . ii
.High
- Eriergizea* 40cc 1 0 50cc/rniri. 2.5 SCFH 3SCFH 4.2SCFH I* 0 SEAT Pressure min*. i LEAKAGE @ 125 PSI Deenergi*~ed I
- . . a .Q . 0 0 0 I '. 0 .
i i I 0
' ... Low Energized I SEAT Pressure 0 0 0 lOOcc/rnin. 0 I 60cc/rnin. 0
!LEAKAGE @___JJLPSI *neenergi:1'.ed 0 0 0 3SCFH 20SCFH I 0 0 !NOISE .. TES'r OK OK OK OK OK I OK OK I bPER{1'1UONAL TEST 10 TIMES @140 PSI . OK OK OK OK OK .OK OK I I !FROM 140 TO lt4 PSI OK OK OK OK. OK l OK OK
.. I EXTERNAL LEAKAGE @ 500 PSI \
I (Energized & Deenergized) OK . OK OK OK OK OK -T~~ I* I INSULATION RESISTANCE ... ~-~' :! (MEGOHOMS) TNC *
*20K TNC TNC TNC 160K I 5
- TNC = Test not conducted.
** = See attached ci\U1omaUt S\liltch f.O.*mmm ... ...__.
*, ... *~* ...
.*?*
SECTION 4 TABLE NO. 2A
. VALVE SAMPLE NO. l
- At the end of LOCA Simulation, the coil had insulation resistance of less than one megohm, so the coil dielectric test was not performed.
During the LOCA phase, the solenoid enclosure was wired through Liquatite, type L.T. flexible electrical conduit manufactured by Electri-Flex Co., Roselle, Illinois. This conduit is ra~ed for 1200F and during the 30-day LOCA test, plastic liquid-tight covering broke down allowing the spray solution to enter the solenoid and degrade the coil insul~tion, re~ulting in dur~ent leakage to gro~nd. The ~alve solenoid e~dlosure was full of spray solution wheh i t was disassembled. "*
.i::.
I The coil was dried out for 7 days at room temp,e+atur*~. At this stage the insulation ....J resistance was measured to be 5 megohms and coil dielectric test indicated some leakage current at 200 Volts 60 Hz and no breakdown at 1250 Volt~ 60 Hz. The coil was operable. Since the coil had satisfactory insulation resistance and passed the di.electric test prior to.LOCA phase, it may be hypothesized that the coil would have been satisfactory but for the adverse effect of the spray solution. This condition was abnormal and is not expec~ed during actual use.
'e;.*
SECTION 4 TABLE NO. 2B VALVE SAMPLE NO. 2 BASELINE/FUNCTIONAL TESTS ITESTS CONDUCTED PER ASCO TEST PROCEDURE
. THER.t.1AL RADIATION WEAR VIBRATION I .ACCIDENT :LOCA I BULLE'rIN TEST MEDIUM:NITROGEN GAS TP 8344 AGING AGING END. & I* RADIATION I PRP I
- Pn~rp D() C:::ryt P()C:'T' SEISMIC SIM.
D()~rp I P()Crn I PnC:'T' I I COIL EXCITATION AC VOLTS ' DC AMPS x .074 .074 .074 .074 .074 I I I. -.074 II
. 0741 I
I I I icOIL DIELECTRIC .. TEST . @ 1250 Volts OK TNC OK OK TNC '.:!-'NC TNC High '.Energized 4occ 1 SO cc/min. l. lSCFH 0 I* 2SCFH min, 0 o* SEAT Pressure I ~ !LEAKAGE @ 140 PSI
. -- Deencrgi*~ed SO cc/
min_ 0 . 0 0 0 I .0 i II I 00 I Low Energized I 0 0 0 0 I 25cc/min. 50cc 1 min. SEAT LEAKAGE @--2.fi._PS I Pressure Deenergized 0 I I I I I i 0 0 0 0 0 I 0 I
- rOISE TEST OK OK OK OK OK* OK OK I
OPERATIONAL TEST 10 TIMES @L40 PSI OK OK OK OK OK i OK I OK !FROM
- -140 - - -TO 10 . PSI I
OK OK OK OK OK I OK OK I !EXTERNAL LEAKAGE @_5._Q.Q_PSI I (Energized & Deenergized) OK .OK OK OK OK OK I I TNC 'INSULATION RESISTANCE . I (MEGOHOMS) 80K SOOK : 20K TNC TNC TNC TNC I
- . I TNC = Test not conducted.
* = See attached c.AL1omaUt S111td1 f.o."'""'"" ,..,:,....__
SECTION 4 TABLE NO. 2B V.?\LVE SAMPLE NO. 2
- L.~ak in Accumulator Tank @ port B, due to the steel tank rusting through. It was impossible to check leakage deenergized, as the internal vessel pressure was leaking into port B and out the exhaust.
~-itS\\I~~.~* . - * - - - - - -- - -* - - - - - - - -
---------~---------
SECTION 4 *
- TABLE NO. 2C VALVE SAMPLE NO. 3 BASELINE/FUNCTIONAL TESTS EST~ CONDUCTED PER I I
~ SCO TEST PROCEDURE ULLE'l'IN TPB 316 '
- THERMAL AGING RADIATION WEAR AGING VIBRATION END. ' & I ACCIDENT RADIATION LOCA j I
- ~b :: ::: ;~:;:::RO::Nv:::s_x__ l-1-po-~-l/--1-po-()2-l/-'1'4---P-n1-~:-rr----+---P-*n-1~-.,.,--+---'S=E=I=S~=-=~~~'P SIM. I p()~'P I 1~~7 :
DC AMPS - - 60 60 102/60 102/60 102/60 ' j 102/60 l 60 'I I-OIL EST DIELECTRIC@--.1£_1.Q_ Vol ts OK TNC TNC TNC TNC OK
- II High
- Eriergized O 0 O O O O .~ O Pressure --------~-,,----l----!------+---,,---,,--~--1~~~~~+-----~~~-;--~-----;'~----'-i
!SEAT \Lr;A'."'GE. @~PSI Deencrghed 0 0 , I 0 *I 0 I 0 ! BOcc/min. ! o I!
' Low Energized 0 O 0 0 0 1 0 I' 0 ° ISEAf Pressure 1
!LEAKAGE @_!_Q_PSI Deenergized 0 0 0 0 o \ o I O NOISE TEST OK I OK OK I OK I OK I OK OK bPER~TIONAL TEST 10 TIMES @140PSI OK OK OK OK OK OK I OK FROM 14 O 'l'O 10 PSI OK OK OK OK OK I OK EXTERNAL LEAKAGE @ 200 PSI (Eriergized & Deenergized) OK OK OK OK OK I OK TNC I INSULATION RESISTANCE (MEGOHOMS) 20K BOOK TNC TNC TNC TNC l TN.C = Test not conducted.
* = See attached oAlJloniatic S\\if(h f.0.1tt*Uh'1h ,..,.~.. --....
I I .
.SECTION 4 TABLE. NO. 2C VALVE SAMPLE NO. 3 ** At the end of LOCA Simulation, the coil had insulation resistance of less than one I megohm, sd t&e coil dielectric test was* not performed.
I During the LOCA phase, the solenoid enclosure was wired through Liquatite, type L.T. flexible electrical conduit manufactured.by Electri-Flex Co. 6 Roselle, Illinois. This. conduit is rated for 120°F and during the 30-day LOCA test, pla~tic litjuid-tight covering broke dow_n allowing the spray solution to enter the s,olenoid and degrade* the coil insulation, resulting in current leakage to ground. The valve solenoid enclosure
*was full of spra~ solution when it was disassembled.
The coil was dried out.for 7 days at room temperature. At this stage the insulation resistance was measured to be 10 'megohms and coil dielectric test indicated some leakage current at 1100 Volts 60 Hz.and no breakdown at 1240 Volts 60 Hz. This valve: is for information only. Its test results do not affect the generic families of valves tested for qualification.* Since the coil had satisfactory .insulation resistance and passed the dielectric test prior to LOCA phase, it may be hypothesized that the coil would have been satisfactory but for th~ adverse effect of the spray solution~ This condition was abnormal an~ is not expecj:ed during actual use~ *'
---------~---------
SECTION 4 TABLE NO. 2 D VALVE SAMPLE NO. 4 BASELINE/FUNCTIONAL TESTS ~ESTS CONDUCTED PER
~sco TEST PROCEDURE THERMAL RADIATION WEAR VIBRATION ACCIDENT LOCA 1BULLETIN TP-3-046. AGING AGING END. "& RADIATION TEST MEDIUM:NITROGEN GAS SEISMIC SIM.
PPT-' i P()~'T' p()~'T' COIL EXCITATION AC VOLTS X DC AMPS 102/ 102/60 60 102/60 102/60 102/60 102/60 1102/60 I I rOIL DIELECTRIC I TEST @ 1240 Volts OK TNC TNC TNC TNC OK I OK High Energized O o O O O O I* O
.SEAT Pressure '
~~~~~~~-i-~~-+-~~--<~~~~~~;--~~~~+-~~--~~~~~~~~~~--'-1~~---;
rL-E-*A-~~G-E~@~l_s_o_P_s_I~-D_e_e_n_e_r_g_i_J_.e_d~~-+--O~*-T-~O~~*.__~-O~~~--~-O~~~~~~O~~~~~-'-i~-O-*~~~~-!~-O~~' ~ IiSEAT Low Pressure Energized 0 I o I o o o i 0 0
~EAKAGE @ 10 PSI Deenergized 0 0 0 0 0 0 I o !NOISE TES'r I OK OK OK OK OK OK I OK OPERATIONAL TEST 10 TIMES @l.6.5_PSI OK OK OK OK OK OK I OK !FROM 165 TO ' 1/4 PSI I OK OK OK OK OK I
OK I OK
!EX'l'ERNAL LEAKAGE @ 500 PSI
!(Energized & Deenergized) OK OK OK OK OK OK TNC
. I INSULATION RESISTANCE I
* (MEGO HOMS) 200K TNC TNC TNC TNC 180K I 20K T~C = Test not conducted.
oMJtomatit S\\'ltd1 c:.O.llC*l*l'llU Ml.._.......
SECTION 4 'l'ABLE NO. 2 E VALVE SAMPLE NO. 5 BASELINE/FUNCTIONAL TESTS rI'ESTS CONDUCTED PER ~sco TEST PROCEDURE 1BULLETIN TP NP-8320 . THERMAL AGING RADIATION WEAR VIBRATION I ACCIDENT LOCA I I AGING END. & I RADIATION I . . rrEST MEDIUM:NIT~OGEN G_AS SETSMIC SIM. I PPP Pn!=;'l' bf"IC::'T' Pn!=;'l' P0C'T' P()Cl"J1 I Dl"'IC'f' ; lcOIL EXCITATION AC VOLTS x 10~/60 :i I I 102/60 I DC Ji.MPS 102/ 102/60 60 I 102/60 102/60 iI 102/60 ! I I :.!
':OIL DIELECTRIC TEST @ 1240 Volts OK TNC TNC TNC TNC OK I OK
- I I
High Eriergized 0 0 0 0 0 I 0 1. 0 SEAT Pressure .* I I !LEAKAGE @ 150 PSI Deencrgi*~ed
. I Q. ~ .s:>.
l - 0 0 0 0 0 ' 0 I I I-' I Energiz~ w ISEAT Low 0 0 0 I 0 0 IL Pressure EJl.Kll. GE @_lil_P s I Deenergized I I I I i Ii I i 0 0 0 0 0 I 0 I 0 tOISE TEST OK OK OK OK OK II OK OK I. . I I OPERA'I'IONAL TEST 10 TIMES @165 PSI OK OK* OK OK OK OK OK IFROM165 TO 1/4 PSI I I I I OK OK OK OK OK I OK I I OK EXTERNAL LEAKAGE @500 PSI I I OK OK OK OK OK OK (Energized & Deenergized) I I I II TN.C I INSULATION RESISTANCE (:MEGO HOMS) 20K TNC 'l'NC TNC TNC 600K lOOK I
- I I TN.C = Test not conducted.
SECTION 4 TABLE NO. 2F VALVE SAMPLE NO. 6 BASELINE/FUNCTIONAL TESTS ESTS CONDUCTED PER
~ .SCO TEST P~OCEDURE BULLETIN T.P NP .8316 ITEST MEDIUM:NITROGEN GAS THERMAL AGING RADIATION WEAR AGING VIBRATION END. &
I ACCIDENT I RADIATION LOCA II I f--=-----,..----+-------i-------t---,--::S,=.:EISMIC SIM. PRR i P()C:'T' PllC:rri PllC:'T' PllC:'T' I I C~IL EXCITATION AC VOLTS_'---_ DC AMPS X .074 .074 .074 .074 .074 . -. 074 I I* ~OIL DIELECTRIC i 1 1 TEST @ 1250 Vol ts OK TNC TNC TNC TNC OK i I!SEAT High Pressure
'.Erierg_i zed
~
Q 0 0 0 .4SCFH 0 0 ILEJ';~AGE. @ 17 5 PSI Deenerg*i*~ed 0 0 . 0 0 0 j . o i o J ";'"
.,~,S-_E_A_T---~-~-:-s_s_u_r_e__E_n_e_r_g_i_z_e_d----1--0--+-*-0--~1---0---~1--0~--+1---.9-S_C_F_H_____~i---0----.-i-*__o__,1 ~
'LEAKAGE @i_Q__PSI Deenergized 0 0 0
**
- I 0 I 0 I o o 1
.!NOISE TEST" OK OK OK OK OK OPERA'rIONAL TEST 10 TIMES @ 199?SI
- I OK I OK \
~ROM 195. TO . 10 PSI ~O_K_~._o_K_~,---'--o_K_ __..,___o_K_ __.;-___o_K_ _ _ _--T-------;,--0-K---;I I OK OK OK OK OK OK 1-~------------------l----l-----!--------l----'--~--~-~--__:--"-------!----i
*;cx'rERNAL LEAKAGE @_2.J.3._Psr OK OK OK OK OK I: OK l (Energized & Deenergized)
'-*~-~----_;_---------4---i-------:------__,<f--------+-----------'-----~-------;,
TNC INSULATION RESISTANCE .1 1 (MEGOHOMS) 20K TNC TNC TNC 'rNc SOOK 1 12 i I 1,_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _..J__ __:_L__ __i__ _ _~--L-------1-------------------+-~___. 1 TNC = Test not conducted. oJ\tJtamalk Sy.*Uch f.o..c"tuw: ....;.,...___
SECT:(:ON 4 TABLE NO. 2 G VALVE SAMPLE NO. 7 BASELINE/FUNCTIONAL TESTS ~ESTS CONDUCTED PER ~sco TEST PROCEDURE
. THERMAL I RADIATION WEAR VIBRATION I ACCIDENT LOCA II POS~Pnorn BULLETIN TP NP 3-046 AGING END. & I II RADIATION
~GING I
[I'EST_ M~DIUM: Nl'r~~GEN GAS SEISMIC SIM. I I I PRR I Pn~rr Pr'I C:'T' EOST I EOS'r ; kOIL EXCITATION AC VOLTS DC AMPS x .177 .177 .177 .177 .177 I i .177 I .1771 i I I i
---OIL DIELECTRIC '
TEST @ 1250 Volts OK TNC TNC TNC TNC OK I *
.High Energized 0 . 2SCFH 60SCFH 120SCFH lOOSCFH
- 60SCFH
' TNC I
SEA'l' Pressure ' I ' I ILEl~:~GE. - -
@ 200PSI Deenergi*~ed II I
0 I 0 .I 0
- 1 0
I 0 I I I 0 . ! 0 I I Low Energized 0 0 6SCFH 16SCFH 9SCFH I 12SCFH TNC [~AT Pressure I I I ! I EA~GE @ 10 PSI Deenergized i 0 0 0 0 0 I! 0 I 0 I I I [_OISE TEST OK OK OK OK OK II OK OK I I i I OPERATIONAL TEST 10 TIMES @220 PSI I OK OK OK OK 01{ OK i'- I I TO PSI lFROM 220 1/4 'EXTERNAL LEAKAGE @ 500 PSI OK OK I I OK I OK I OK I
! OK OK ==F I OK OK OK OK OK Energized & Deenergized) II I i TNC I I I
. I I
!INSULATION RESISTANCE II (MEGOHOMS) . 20K. TNC TNC TNC TNC 400K ! I I MEGS. MEGS I
- TNC = Test not conducted.
* = See attached.
= See attached.
-ma!it~ .*" ' " - - - , - - - - - - - - - - . - - - - -
SECTION 4 TABLE. NO. 2G VALVE SAMPLE NO. 7
- At the end of LOCA Simulation, the coil had insulation resistance of less than one megohm, so the coil dielectric test was not performed.
During the LOCA phase, the solenoid enclosure was wired through Liquatite, type L.T *
. flexible electrical conduit manufactured by Electri--Flex Co., Roselle, Illinois. This conduit is rated for 120°F and during the 30-day LOCA test, plastic liquid-tight cover-ing broke down allowing the spray solution to enter the solenoid and degrade *the coil insrilation, resulting in current leakage to ground. The valve solenoid enclosure was full of spray solution when it was disassembled.
The coil was dried out for 7 days at room temperature.At this stage . . the coil was found to be open. This valve is for information only. Its test results do *not affect the generic families of valves tested for qualification.*
*Valv~ wa~ energized twice satisfacto~ily. Subsequent~y it coftld not be re-energized. The coil was found to be open.
Since the coil had satisfactory insulation resistance and passed the dielectric test prior to LOCA phase,. it may be hypothesized that the coil would have been satisfactory but for.the adverse effect of the spray solution. This condition was abnormal and is no~ expected during actual use. cir\utomartt Swit(h CO.*c*Lnv111 u .. .,............
SEC'l'ION 4 TABJ_,E NO. 2 H VALVE SAM.PLE NO. 8 BASELINE/FUNCTIONAL TESTS ESTS ~ CONDUCTED PER 1 SCO TEST PROCEDURE THERMAL RADIATION WEAR VIBRATION 11 ACCIDENT 1* LOCA .1!* ULLETIN TP NP 8321
- AGING AGING END. & RADIATION 1 EST MEDIUM:NITROGEN GAS '
- *1---------+---~'*--*----------f---=S-=E=I=Sc:o.MIC SI!1.,.,__._*_ - - - - - - " - - !_____ /
Pn~'T' Pn~'T'
"--1
'PPP Pnc:'T' POST I POST ! POS'T' ;
COIL EXCITATION AC VOLTS DC AMPS
-X- -
--- .074 .074 .074 .074 I
.074 ! .. 074 i .014 L__---------~----------+--_.._----4-------+----~-+-~------~I----~~-'-'----
COIL DIELECTRIC ! I TEST @ 1250 Volts OK TNC TNC TNC TNC I OK I I OK ISEAT High Eriergiz~d I 0 ,
- 20SCFH .1 20SCFH I: 5. SSCFH 4. 7SCFH 1,* 2SC:t:H I Pressure LEJ:.~AGE. @~PSI Deenergi~~ed 0 0 , 8SCFH SSCFH
- 6SCFH J 3. 6SCFH ~. SSCF~ !
Low Energized O
- 3.SSCFH 2.S~CFH l.2SCFH 1' 200cc/min. ,. lSCFJ ~
1SEAT Pressure 1 , * .I LEAKAGE @_l_O_PSI Deenergized . 0 0 I 0 I 0 I o I lee/min. j o I U*WISE TEST OK bPE}?-ATIONAL TEST 10 TIMES @2.2.0-PSI OK OK I OK OK I OK 1. OK I OK I tFROM 220 TO
- -PSI OK OK I OK OK I OK I OK I OK I EXTERNAL LEAKAGE @ 300 PSI
!(Energized & Deenergized) OK OK OK OK OK TNC ~INSULATION 1 ~-OK RESISTANCE (MEGOHOMS) 2@0K TNC TNC TNC TNC _ _ _+-:_1_4....._.'--"I TNC = Test not conducted.
* = See attached.
SECTION 4 TABLE NO. 2H VALVE SAMPLE NO. 8
- While exposing this valve to temperature environment of 26S°F for a period of .12 days
.(for thermal aging) and cycling it once every 6 hours, it developed excessive leakage in energized and deenergized states. At the end of the test, it was determined that the excessive leakage was caused by dirt in the valve. The source of the dirt was the iron pipe used in the cylinder port as piping and an additional length to simulate an accumulator.
A-new unit was substituted, which was thermally aged at 29~°F for 100 hours and cycled once every 2 hours. This higher temperature and lower thermal iging.period was chosen ~ I
.to accelerate the test program. After approxim~tely 60 hours of this test, the valve started leaking in the energized state. The leakage .was 40 SCFH at 200 psig, 17 SCFH at 125 psig and 3 SCFH at 10 psig. The va*lve shifted properly and ha.d no leakage* in de-energized state.
It was postulated that the rubber exhaust .orifice disc pulled off the piston assembly due to the pressure load on the disc and softening of the disc caused by high temper-ature of 295°F. Normal 140°F ambient temperature would not cause noticeable softening of this* disc. When the valve. was disassembled at the completion of the qualification testing program, this postulation proved to be true. As the valve performed its safety function,- the thermal aging continued. Further Type-Tests and Baseline/Functional tests were performed on this valve. This valve is normally used on air systems of 125 psig maximum. Therefore the maximum operating ~ressure differential has been changed from 200 psig to 150 psig which would result*i~ a 25% load reduction on the disc. oi\utomaltl: Switch Co.ocuurnn....... . _
- SECTION 4 TABLE NO. 2 I VALVE SAMPLE NO. 9 BASELINE/FUNCTIONAL TESTS
~ESTS CONDUCTED PER , I i:sco TEST PROCEDURE THERMAL RADIA'rION WEAR VIBRATION ACCIDENT :* LOCA I: j~ULLETIN TP NP 8323
- AGING AGING END. & RADIATION 1 1
!TEST .MEDIUM.:NI'l ROG~N GAS . ~PPF.' Pnc:;rr --*- POST -r--E.O~.,:;--- SEIS~~-~rr_s_n.-'-'1.--.-- P_QST : *-1 K--o-~-*L_E_x_c_I_T_A._T_I_O_N_A__c_v_o_L_T_S__ x _ __.,_Lo~2~/~.-1-1~0~2~/~6-0~,--1*0-~2~/~6~0~~~1-02/~6~0~-+-~1-o-2;...,-L60--'..l.U'-'-~~i-.-10*--2~(i~6~0~~-jr?"£7lo'i: DC AMPS X
.074 60
.074 ' .074 .074 .074
! .074 i .074 J 1
r~-O_I_L_D_I_E-.I-,E-C_T_R_IC_l_2_4_0_~-~c-.V-o_l_t_s_______.;--_--+--~. I i* I TEST @ 12~Volts OK TNC TNC I TNC TNC : I OK i OK J 1 l~~-~-.r-~1-.g-h-~--B-n_e_r_g_i-ze-d~~-+--o~+-~o--+-----o--+1~~0---+-1---0------i-1~-o-----,.,-.~ !~EAT rEAKAGE Pressure
@~SI
_D_e_e_n_e_r_g~i-~-.e~d~--~-0-~--0--.~----0-.--.~1----0--~1---0~-~--~,--0-----~,--0-~l u I Low Energized SEA'r Pressure 0 0 I 0 0 0 i 0 I : I LEAKAGE @.....l,L4..PSI Deenergized 0 0 0 0 0 I o I ~OISE TES'r OK OK OK OK OK ! OK I OK 61 PEHATIONAL TEST 10 TIMES @_4_4_PSI~o K~-i---O_K~-+-'~~-O_K_*~---ii--~O_K~~~'i--~'-O_K~~~~--ili--_o_K~~~~+'~-O_K_.-;I FHOM_A4 TO 1/4 PSI OK I OK I O}\ I OK I OK I OK I OK I !EXTERNAL LEAKAGE j(Energized & Deenergized)
~ 500 PSI OK OK OK OK OK II OK I, TNC j
lrNSULA'rION RCSISTANCE I I_ J
.I
*'Less than j (MEGOHOMS)
~-~---~*--~---~~--~~~--
lOOK TNC . TNC 'l,Nc TNC 400K 1~ ~=.~s~gc TNC = Test not conducted.
* = See attached.
o1'1116mutlt ~""*itch Co. ..u1uxvm AJ111..,..1.....,
SECTION 4 . TABLE NO. 21 VALVE SAMPLE NO. 9
*At the end of LOCA Simulation, the coils had insulation resistance of less than one *meg~hm, so the coil dielectric test was not performed.
During the LOCA phase, the solenoid enclosures were wired through Liquatite, type L.T. flexible electrical conduit manufactured by Electri-Flex Co., Roselle, Illinois. This
*conduit is rated for 1200F and during the 30-day LOCA test, plastic li~uid-tight covering broke down allowing the spray solution to enter the solenoids and degrade the coils insulation, resulting in current leakage to the ground. The valve solenoid en-closure was full of spray solution when it was disassembled. .i::.
I N The coils were dried for 7 days at room temperature. At .this state the insulation a* resistanqe was ~easured to be 6 megohms (DC) and less than 1 megohm (AC). Coil dielectric
*test was s~ti§factory for DC, while it indic~ted some cur~ent leika~e ai ~00 Volts/~OHz and no breakdown at 1240 Volts/60 Hz for AC. The coiis were operable.
Since the coils had satisfactory insulation resistance and passed the dielectric test prior to LOCA phase, it may be hypothesized that the coils would have been satisfactory but for the adverse effect of the spray solution. This condition was abnormal and is
*not expected during the actual use. ~,\utomatlc Sll'itch C:o.*mu~n....~.-"
3461 346/1107 I 320/75 3001 280/70 I I Within 1 sec. che 250/15 mi cal spray to I 1 be start-1 i ed. I 200/10 I 140°F P e-test Arnbient 3 5 8 11 4 DAYS 30 D~- S HR HR HR HR 'rIME Temperature/Pressure Profile for simulation of loss-of-coolant accident (LOCA) design basis event (DBE) by steam/chemical-spray environmental exposure.
SECTION 4 TABLE NO. 3 (See Page 4-23 for explanation and notes) CYCLING DATA DURING LOCA SIMULATION -- I i:r::i
~
0
. z 0
H E-l z H Cl 8 1 2 5 6 8 9 11 12 22 4 15 30 i:r::i E-l i:r::i MIN. HR. *-; HR. HR. HR. HR. HR. HR. HR. HR. DAYS DAYS DAYS
> @ U)
P.i 5 LC LC H
~
i:r::i P.i H MIN. DE-EN ENER.
> 0 i:r::i .
OK
-1 CY OK OK OK OK OK OK OK OK OK OK OK OK ~
LC 0 0 0 0 0 0 0 OK I 0 2 I CY LC OK OK 210cc/ 210cc/ OK OK OK 170cc/ OK - OK OK OK OK 230cc/ OK 0 OK(4) lSSCFE (4) 2SCFH
. min. min. min . min.
.i::.
3 CY OK OK OK OK OK OK OK OK OK OK OK OK (5) I LC 50cc/ 15cc/ 0 0 0 20cc/ N I\.) min. min. min. 0 (6) 4 CY OK . OK OK OK OK OK OK OK OK OK OK OK OK I LC 0 0 0 0 0 0 0 0 5 CY OK OK OK OK OK OK OK OK OK OK OK OK OK LC 0 0 0 0 0 0 0 I 0 6 CY OK OK OK OK OK OK OK OK OK OK OK OK OK ... LC 0 0 0 0 0 0 0 0 7 CY (1) OK OK OK OK OK OK OK OK OK ( 2) ( 3) ( 5) LC 0 0 0 0 0 0 0 I (7) 8 CY OK OK OK OK OK OK OK OK OK OK OK OK OK LC 0 0 0 0 6SCFH. 12SCFH 2.5 2 ' I SCFH SCFH I 9!1.C CY OK OK OK OK OK CK OK-* OK OK OK OK (3) (3) (5) LC 0 0 0 0 0 0 0 ( 6) 9DC CY OK OK OK OK OK OK OK OK OK OK OK OK ( 5) I LC 0 0 0 0 0 0 0 0 cilrutomalit S\\*1tch (,O.ucwLuvm All****--.
SEC'.L'ION 4 TABLE NO. 3 cont. CY = Cycling ENER = Energized LC = Leak Cneck DE-EN = De-energized ALL VALVES ( EXCEPT NO. 7) ENERGIZED AT .4 HOUR 35 MINUTES ELAPSED TIME. FOR VALVE NO. 7 SEE FOLLOWING NOTES 1 & 2. LEAKAGE CHECKED DE-ENERGIZED EXCEPT AT 30 DAYS WHERE IT WAS CHECKED BOTH ENERGIZED AND DE-ENERGIZED. NOTE (1) : Valve had failed closed by blowing 2 amp fuse in line. By failing closed, it performed its safety function. Resistance measured to be 10 ohms from the coil lead to ground. Valve would shift but continued to blow fuses. NOTE (2) Valve No. 7 was momentarily energized at each check until 4 day elapsed time when it was energized continuously for 5 minutes without blowing the fuse. The resistance from the coil leads to ground varied during this period from 200 to 1300 ohms. NOTE (3) The valves blew 2 amp fuses. Resistances measured on valve Nos .. 7 and 9 (AC) I N were low. These valves would shift but continued to blow fuses. w NOTE (4) Valve No. 2 showed a leakage of 15 SCFH. At the completion of the LOCA Simula-tion, the valve inspection revealed that the leaka~e was caused by the steel tank which was piped to port "B" to be rusted through. In other words, the leakage was not seat leakage but leakage of the vessel pressurized environment through port "B" to exhaust. NOTE (5) The valves blew 2 amp fuses. When theywere replaced.with 2 amp*slow-blow fuses, they worked satisfactorily. NOTE (6) The valves blew the slow-blow fuses before a leakage check could be taken. Al-though no actual leakage was measured, there appeared to be no leakage. NOTE (7) The valve could not be energized. Subsequent inspection revealed that the coil was open. - ~i\11to~tct,(o-........ - - - - - - - - - - - - - - -
~-------------
SECTION 4 TABLE NO. 4
SUMMARY
OF VALVES PERFORMANCE Valve Baseline/ Thermal Radiation Wear Seismic Sim. & Accident LOCA No. Functional Aging Aging Vib. Endurance Radiation Simulation Tests Tests 1 I Pass Pass Pass Pass Pass Pass Pass 2 Pass Pass Pass Pass Pass Pass Pass I 3 Pass Pass Pass Pass Pass Pass Pass 4 Pass Pass Pass Pass Pass Pass Pass 5 Pass Pass Pass Pass Pass Pass Pass 6 Pass Pass Pass Pass Pass Pass Pass 7 Pass Pass Pass Pass Fail Pass Fail g* *Pass Pass Pass Pass Pass Pass Pass 9 I Pass Pass Pass Pass Pass Pass Pass .. I I I The valves which experienced minor difficulties explained by acceptable reasons, in the notes of this report are indicated as having, 'Pass' performance in this .table.
- ot\utomaric Switch r:o. lltUllllJY'l!l. Al ..... !'......
5-1 SECTION 5
SUMMARY
I Seven solenoid valves to represent six generic families I of valves and two additional valves for information only were sub-jected to environmental exposure for the purpose of providing quali- I f ication for safety related use in Nuclear Power Generating Stations in accordance with the outline contained in 'ASCO Qualification I Specification AQS-21678 Revision B'~ This test outline is based I on the suggestions contained in IEEE 323-1974 "IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations", 1 IEEE 382-1972 "IEEE Trial-Use Guide for Type Test of Class 1 Electrical Valve Operators for Nuclear Power Generating Stations", I IEEE 344-1975 11 IEEE Recomtnended Practices for Seismic Qualifications I of Class lE Equipment for Nuclear Power Generating Stations" and IEEE 382/ANSI N278.2.l (Draft 3, Rev. 1, June 1977) "Draft American I National Standard for the Qualification of Safety Related Valve Actuators 11
- I The valves were subjected to accelerated aging by expo- I sure to elevated temperature of 268°F for a period of 12 days and cycled every 6 hours (or a temperature of 295°F for a period of 100 I hours and cycled every 2 hours). B~seline/functional tests were I performed before, during and after this aging phase. This was followed by exposure to gamma radiation from a Cobalt-60 Source to I an accumulated dose of 50 megarads. Baseline/functional tests were again performed after this radiation exposure. Seismic Simulation I and vibration endurance tests were performed to demonstrate perfor-* I mance during simulated earthquake and plant induced vibration.
I fsornedix, Inc. o 25 Eastrnans Road, Parsippany, New .Jersey 07054 (201) 887-4700 I ChiC'1;10. lllinoi:; Coll1mbus, Mississippi (lt\n!i:)tf1olit S\\ilch Co.*,.,Hll/111 .-...11.....,.a_, o 7878 Mngk; /\vu., Monon Gro,*o. Illinois 60053 (312) 966-.11GO Po:o! Ollice Hr" 2044. Jndu*irial Pnrk South. Coiumbus, ~lis$issippi 39701 (601) 327-8015 *1
I 5-2 I Baseline/functional tests were performed during and after seismic I simulation/vibration endurance tests. The valves were again I exposed to gamma radiation from Cobalt-60 source to receive addi-tional accumulated dose of 150 megarads. Baseline/functional I tests were conducted after this radiation exposure. I The valves were finally subjected to a simulated loss-of-coolant accident (LOCA) by exposure to steam and chemical-I spray for a period of 30 days. During the LOCA exposure, the valves were cycled and leakage checked. Baseline/functional tests were I conducted after LOCA exposure. I RESULTS: The valves (except No. 7 which was tested for information I only) successfully completed the sequential type tests and the baseline/functional tests. Minor anomalies observed are detailed I and explained fully in text and/or footnotes of the tables in I Section 4. I I I I I I lsomedix, ~nc. o 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois o 7826 Nnglo Avo., Morton Gro**o. Illinois 60053 (312) 966-1160 I Columbus, Mississippi oi\nlomolit S\1:ltch Co.111c111n:~*111 ..... ..,.11'--4 o f'ost Office Bo* 2044, Industrial Park Sout~1. Columbus, Mississippi 39701 {601) 327-8015
6-1 SECTION 6 CERTIFICATION I The undersigned certifies that this report presents a I true account of the tests conducted and the results obtained. I ~~ j~rJ,JwyJ ./
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Tejinder-S. Sachdeva George R. Dietz Manager President Component Testing I I I I I I I I I I I I I h::H:>rnedixj inc. o 25 Eastmans Road, Parnippany, New Jersey 07054 (2U1) 887-4700 I Chicago, Illinois Columbus. Mississippi cA1lh)1natif S\'.itCh ('o.~ta-1*1vu1 ""r"*'**"**' l028 Mnglo A.ve., Morton Grove, Illinois 60053 (312) 96i3-1160 Pest Oll1cu Bo* <0*14, ln<foslri*: Park South, Colwnbus, Mioslssippi 39701 (601) 327-8015 I
I I I I I I I I APPENDIX A I ASCO QUALIFICATION SPECIFICATION AQS-21678/REVISION B I I I I I I I I I
- lsomedb!, ~nc:. o 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi olt..uton1:1!ir. S\\'llch (:o.11c111l11llv;u AlQ~D.._f o
7A26 Nagle Avo., Morton Grove, Illinois G0053 (312) 966-1160 Por.1 Ctrlco Box 2044, lnduslrial Park Soulh, Columbus, Mississippi :.i9l01 (601) 327-3015
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I QUALIFICATION SPECIFICATION FOR I AUTOMATIC SWITCH CO. (ASCO) OF FLORH~..M PARK, N.J. FOR SOLENOID VALVES I I SPECIFICATION NO. AQS-21678/REV. B I I PREPARED BY I THE COMPONENT TESTING DIVISION OF I ISOMEDIX, INC. PARSIPPANY, N.J. I I I I I I !sornedix Inc. ., 25 Eastmans Road, Parsippany, New Jersey (201) 887-4700 I Mailing AdOrt:>ss:. Post Olllce Bo)( 177, Pars1ppttny, New Jersey 0705-~ CHICAGO DIVISIOi'>J " 7828 Nagle Ave .. Morton c;rovo. 111rnors 60053 (312) 966-1160 *1
I I REVISION . SHEET I Revised areas are highlighted for your convenience by a vertical I black line in the margin. I REV. A PAGE 9-4 Added note at bottom of page
*"until the* end of 4 days" was I PAGE 9-12 "for a* period of 14* hours" PAGE 9-13 Added note a.t bottom of page I PAGE 9-19 Fig. 9-2 redrawn I REV. B PJ'IAGE I-1 (Appendix I}
Changed HVA-206-382 to.HVA-206-832 I I I I I I
- I I ~so med ix, h1c. " 25 Eastmans Road, Parsippany, New Jersey 07054 (20~) 887-4700 I Chicago*, Illinois Columbus. Mississippi ohutomnlit. Switch Co.""'"'"' ...,.......,
7828 Nogle Avo .. Morton Grovo, Illinois 60053 (312) 966*1160
. Post Office Box 2044, lr.dusuial Park South, Columbus, Mississippi 39701 .(601) 327-8015
I I TABLE OF CONTENTS FOR ASCO QUALIFICATION SPECIFICATION I I Section Page
- 1. Introduction ........... ., ............ ID *************** ., *
- 1-1 I 2.
3. Scope . . . . . . . . . . . . . . . . . ., . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Equipment Description .......................*........ 3-1 I
- 4. Installation Requirements ..........*................. 4-1 I 4.1 Mounting Orientation ............................ 4-1
- 4. 2 Connecti6ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 I 4.3 4.4 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Fixturing . . . . . . . . . . . . . -... ~ ......-.........~ . . . . . . . . . 4-2 I
- 5. Specification of Valve Life ...... *.................... 5-1 I S.l Design Life ..................................... 5-1
- 5. 2 Installed Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-*l I 6.
5.3 Qualified Life Objective .......*.*.............* 5-1 Performance Specification ............*............... 6-1 I 6.1 Acceptable Limits of Operation .. _................ 6-1 I 6.2 Safety Function To be Demonstrated .............. 6-2
- 7. I.Joadi11g.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-l I 7.1 7.2 Method of Load Simulation ................*...... 7-1 Verification of Operability ..................... 7-1 I
I I I 0A!llonu1tic S\\lh'h (:o.~~lllnwt AD *~:i *--....d I
I Table of Contents - Asco - Page 2 I Section Page I 8. Environmental Service Condition .................... 8-1 8.1 Normal and Abnormal Ambient ................... 8-1 I 8.1.1 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8.1.2 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 I 8 .1. 3 Relative Humidity . . . . . . . . . . . . . . . . . . . . . . 8-1 I 8.1.4 8 .1. 5 Chemical Composition of Environment .... 8-1 Radiologic Environment ................. 8-1 I 8.1.6 Seismic and Vibration Environment ...... 8-1 8.2 Design Basis Event and Post DBE I Service Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8.2.1 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 I 8.2.2 Pressure . . . . . . . . . . . . . . . . e********0*****8-2 8.2.3 Relative Humidity . . . . . . . . . . . . . . . . . . . . . . 8-2 I. 8.2.4 Chemical Composition of Environment .... 8-2 I 8.2.5 Radiologic Environment ................. 8-2 8.2.6 Resistance to Seismic Disturbance .....* 8-3 I 9. Environmental Qualification and Type-Test
- E>rocedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 I 9.1 Qualification by Analysis . . . . . . . . . . . . . . . . . . . . . . 9-1 9.2 Qualification by Prior Operating I Experience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
- 9. 3 Other Methods . . . . . . . . . . . . . . . . . e* * * * * * * * * * * * * * * *
- 9-1 I 9.4 Qualification Type-Test Procedure .............. 9-1.
9.4.1 Description of-Test Items ............... 9-1 I 9.4.2 Type-test sequence . . . . . . . . . . . . . . . . . . . . . . 9-2 I I I cif\utomatit S\\ll<'.h ro.111:111.LnVIH, "'?*l--.4
Table of Contents - Asco - Page 3 I Section Page I
- 9. - continued -
9.4.2.1 Inspection of Test Items ..***..*. 9-2 I 9 * .4.2.2 Baseline Data Operation . . . . . . . . . . 9-~ 9.4.2.3 Aging Simul.ation ........*...**..* 9-3 I 9.4.2.4 DBE and Post DBE Environmental Si.~ulation .. ....... *. . . . . . . . . . . . . . . 9-6 I 10. 9.4.3 Post Test Inspection and Disassembly ...... 9-14 Submittals Prior to Test ..**.*...*.*.**.*...*..* 10.1 I
- 11. Reports and Certification ....**.**........***... 11-1 I I
I I I I I I I I I I ollUIMlfilit Sw!lch I:o. ""'""" ............., I
I Table of Contents Asco - Page 4 I LIST OF FIGURES I Figure No. Page I 8.1 Temperature and Pressure in Containment following DBE in PWR Plant ..***.********.*..** 8-4 I 8.2 Temperature and Pressure in Drywell following DBE in BWR Plant ...**..*....**...**. 8-5 I 8.3 Temperature and Pressure in Containment Outside Drywell Following DBE in BWR I Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 9.1 Seismic Qualification Required Input Motion . . . . . . . . . . . . . ., . . . . . . . . . . . . . . . . . . . . 9-18 I 9.2 Environmental Qualification Parameters for Loss-of-Coolant Accident (LOCA) I Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19 I I I I I I I I I I ci1'u1omntic SwHfh (:n .. c111tl*vn1 .u * .,* .......,
Table of Contents - Asco - Page 5 I LIST OF TABLES. I Table No. Page I 9.1 Identification of .Test Valves .**********... 9-15 I I I I I I I I I I I I, I I I
<i..\liltinlGlit.S\\'itfh ('.O.o1c****V11* u11yi.11._J. I
.I Table of Contents * - Asco - Page 6 I
I LIST OF APPENDICES I Appendix Number Page I I. Valve Design Specification I II. Sheets (VDSS) .~ *........*.*****..***...**.* I-1 Hypot Test Procedure .....*..*****.***..**. II-1
.I Measurement of Insulation Resistance Procedure .....****..**..*****.. II-1 I Individual Valve Test Procedures ......*..* II-4 *-**'
III. Installation & 'Maintenance Procedures ... III-1 I I I I I I
- 1 I
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1-1 I I QUALIFICATION SPECIFICATION FOR I AUTOMATIC SWITCH CO. (ASCO) SOLENOID VALVES I I
- 1. INTRODUCTION I
This specification for qualification is for the purpose of conducting a program, the ultimate aim of I which is to provide generic qualification for a family of solenoid valves for use in Nuclear Power Generating I Stations. I This document is divided into two basic parts: Part 1 is the equipment specification, including those I items required for demonstration of qualification by the acceptable methods of ~nalysis, operating experience, I and type testing; Part 2 .is the type test procedure I defining the specific environmental parameters during the application of which the equipment must demonstrate I* satisfactory operation within the constraints of the specifications presented in the first part. Part 1 in-I cludes Items 1 throuqh 8, Part 2 includes Items 9 through I 11. I I I I
2-1 I I
- 2. SCOPE I This program is being conducted in accordance with the suggestions and iequirem~nts contained in I the following documents. (Sea Not~ 1)
I 2.1 IEEE 323-1974 "IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating I Stations". I 2.2 IEEE 382-1972 "IEEE Trial-Use Guide f6r Type Test of Class 1 Electrical Val~e Operatori for I Nuclear Power Generating Stations". 2.3 IEEE 344-1975 "IEEE Recommended Practices for I Seismic Qualification of Class lE Equipment for I Nuclear Power Generating Stations". 2.4 The follow{ng ASCO documents for acceptance and I production testing. 2.4.1 Valve Design S~ecification Sheets I (Appendix I) I 2.4.2 Individual Valve Test Procedures (Appendix II) I 2.4.3 Measurement of Insulation Resistance Procedure (Appendix II) I 2.4.4 Hi-pot Test Procedure (Appendix II) I 2.4.5 Installation and Maintenance Sheets (I&M) (Appendix III) I I I oAU1nrnotic S\\'ltfh ('.(lMC .. l1ll~1l .... .,.h-4.
2-2 I I NOTE 1 - Th.e suggestions and requirements contained in IEEE 382/ANSI N278.2.1 (Draft 3, Rev. 1, June I 1977) "Draft American National Standard for the Qualification of Safety Related Valve Actuators" I have been considered and; where applicable, have I been incorporated in this program. I I I
.I I .
I I I* I* I I I I I
.I
I 3-1 I
- 3. EQUIPMENT DESCRIPTION I The following equipment items are included in t~e I qualification program.
basis for selection of the
,These items form the generic s~ecific-test units.
I 3.1 HVA..:.206-380, HVA-206-381, HVA-208-448; HVA-208-266 HVA-206-832, HVA-210-036 REF:
- TP-3-04 6 I Bulletin NP-206-380, etc.
I VDSS 3.1 3.2 HVA-206-384, HVA-208-279, HVA-208-293 .1 REF: TP-NP8316 Bulletin NP8316 VDSS 3.2 I 3.3 HVA-206-385, HVA-208-153 REF: TP-NP8320 I Bulletin NP8320 VDSS 3.3 I 3.4 HVA-206-386 REF: TP-NP8321 Bulletin NP8321 VDSS 3.4 3.5 HVA-,206-387 REF: .TP-NP8323 I Bulletin NP8323 VDSS 3.5 I I I
3-2 I I
- 3. 6 HVA-206-389 I HVA-208-264 HVA-208-267, HVA~208-269 I iIVA-208-265 I HVA-206-390 I
REF: 'TR-NP8344 I Bulletin NP8344 VD$S 3.6 I I I I I I I I I-I I I I I I
I 4-1 I
- 4. INSTALLATION REQUIREMENTS I Unless otherwise noted on the Valve. Design.Speci-I fication Sheet, (Appendix I), all valves will be mounted in position such that the axis of the coil remains in I a vertical and upright position. Specific installation requirements are as follows:
I 4.1 Mounting Orientation - As noted above and/or I on Valve Design Specification Sheet. Valves shall be mounted in the most severe orienta-I tion for seismic qualification. 4.2 Connections - All connecting tubing, fittings, I and other devices utilized for directing process I fluid to valve shall be of a material compatible with the specified operating environments, pro-I cess fluid and valve body. Tubing, fittings, conduit, etc., shall be of a I material suitable for operation in the expected I environments and be of sufficient size and quality so as not to degrade the safety function or clas-I sification of the valve. I 4.3 Interfaces - Connections to the test items shall not degrade its safety function and shall be I identified as to type and kind relative to its use for test purposes or suitably identified as an I I I C1At1lomnlit S\\itCh ('o.11c1i1~**viu ..... ""' ..........
4-2 I I acceptable device currently in use in a similar plant application. Where appropriate, I all such interfaces shall have been proven I qualified by a process similar to this. 4.4- Fixturing - Fixtures shall be provided to I accorrm1oda te test valves in accordance with their particular .mounting and installation re-I quirernents as defined above or in the Valve I D~sign Specification Sheet. Fixtures shall be used solely to facilitate holding test*valves I and are *not to amplify or dampen motions that. the valves would be expected to experience in I service. Fixtures shall. not interfere with I the safety function of valves. I I I I I I I I-0J\11hm101il~ swnch <:n.11c*l*o111 >> * ..., * .__. I
I 5-1* .. I 5. SPECIFICATION OF VALVE LIFE 5.1 Design life - Unless *otherwise noted, valves I have a design life:of 40 years, dtiiing*which I interval satisfactory performance shall be demonstrated for the design service conditions I .as presente~ in Section 8. I 5. 2 Installed life. - Unless. otherwise *noted., *valves have an installed life of 40 yeats and 40.000 I cycles. Coils and elastomeric components shall be replaced every 4 years as noted in the Valve I
- Design Specification Sheets (Appendix I) based I on the solenoid valves being constantly energized at* the service conditions presented in Section 8 I and"provided the installation.requirements*recom-mended in the ASCO I&M Sheets (Appendix III) have
.1 been met. I 5.3 Qualified life objective - In accordance with* the definition for qualified life as the period I of time dur~ng which satisfactory performance can be demonstrated for the service conditions, it is I the intention .of this program to establish the I qualifieo life of the subject valves as coinciding with the plant design life. I I I I of\Ulomollt. Swiffh c:o.1:1cUtl~\'lll A.'!*....... _...
6-1 I I
- 6. PERFORMANCE SPECIFICATION 6.1 Acceptable limits of operation I
The*acdeptabl~ limits of ~peration of the subject I valves, unless otherwise specified, are as follows:
.6.1.1 Valves to operate at 15% below rated I AC voltage and for short periods (line surges,etc)*at 10% above;:battery I
operated 125 VDC valves to operate I from 90-140 VDC. 6.1~2 Valves to operate at the minimum and I maximum operating pressure differen-tials as stated in tables of Valve I
. Design Spec. Sheets in Appendix t. I 6.1. 3 Valve coils to operate within the £.allow-ing limits of acceptability .below which I
coils must be replaced. I 6.1.3.1 Insulation resistande: 1.0 megohm (minimum) at 500 VDC. I 6.1.3.2 Hyp~t~. Leakage current less than 0.5 milliamp at twice I rated voltage plus 1000 VAC I applied for a period of one minute (Appendix,II). I I I*
*1
I 6-2 I I 6.2 Safety function to be demonstrated The required safety function performance verif ica-I tion obj~ctiv~ to be demonstrated-for.the valves, unless otherwise specified, is as follows: I 6.2.1 Valves are to operate at test volt~ge I or current (85%.of nominal Ac volts or low DC voltage condition, i.e, 90 VDC I for a 125 VDC application) at minimum and maximum operating pressure differ-I ential on demand under all postulated I environmental conditions. 6.2.2 Valves are not to have a pressure build-I up at a vented cylinder port or pressure I decrease at a pressurized cylinder port in excess of 10% of the nominal inlet I supply press~re under all postulated en-1 vironmental conditions. I I I I I I I ohutoinalir: Switch <:o. .. c1i11\1\'llL. A:i~~*t-4
7-1 I I
- 7. LOADING 7.1 Method 0£ load simulation I
The test vaives will be subjected to operational I loads by means suitable to duplicate or simulate actual operation with the process fluid as I specified in the ASCO Valve Design Specification Sheet and at the valve design service conditions. The I test set-up utilized in conjunction with load I simulation, shall provide for.contin1:1ous operation and monitoring of pertinent performance character-I istics that include, but are not limited to the I following parameters: A. Cycle rate and on-off time I B. Cycle count
- c. Pressure at valve inlet and cylinder port(s)
I D. Seat leakage I E. Electrical characteristics of coil, as appli-cable, .e.g. supply voltage, current, power I F. External leakage G. Prop8r operation I 7.2 Verification of operability I The methods and procedures utilized for load simulation operation shall be sufficient to provide I proof of operability in accordance with the valve performance specification. I 1. I
I 8-1 I B. ENVIRONMENTAL* SERVICE CONDITIONS 8.1 Normal and Abnorma~ Ambient I 8.1.1 Temperature; 60°F to 149°F; Ave 120°F 8.1 *.2 Pressure; -.5 psig to 15 psig; Ave 0 psig I 8.1.3 Relative Humidity; 0% to 100%; *Ave 55% 8 *.1. 4 Chemical Composition of environment - _I Standard a~mospheric ~ompos~tion. I 8.1.5 Radiologic environment Type Dose Dose Rate I .ganuna 4.5xl0 7 ~ads/40 yr. 120 R/hr
- 7 2 .
8xl0 16 NVT 6xl0 n/cm -sec. I 8.1.6 neutron Typical Seismic and Vibration Environment I 8.1.6~1 Specification of Operating
.. Basi~
Earthquake (OBE)
- That earthquake I which produces the vibratory motion I for which those features of the nuclear power plant necessary.for I continued operation without undue I .
risk to the health and safety of the pu~lic are designed to perform
- I their safety function. Typical valu~s_, including normal loads, are as follows:
horizontal. (both axes): 1.5~ I vertical: 1.Sg 0Aulo1i101ic: Swlt(h Co."'""'"'" ...... -
- 8-2 I
I 8.1.6.2 Vibration endurance capability to be demonstrated for anticipated I or specified plant locations. I 8~2 Design Basis Event and Post DBE Service Conditions 8.2.1 Temperature - Maximum of 330°F for a I total period of 6 hours followed by post DBE conditions of 200°F up to one year, as I shown in Figures 8.1, 8.2 and 8.3. I
- 8. 2. 2 Pressure - maximum of 70 psig; l.ong term post DBE condition.of 10 psig up to one I year; also shown in Figures 8.1, 8.2 and 8.3.
I 8.2.3 . Relative humidity - All steam environment I for temperature in excess of 250°F; greater than 90% for other conditions. I 8.2.4 Chemical composition of environment - Borated water spray with sodium thiosulfate and I sodium hydroxide or demineralized water I spray. B.2.5 Radiologic Environment - as applicable I Dose Dose Rate 4xl0~*R/hr to I gamma l.2xl0 8 rads lxlO R/hr after l year I neutron NA NA I I* I
I 8-3 I I B.~.6 Resistance to Seismic Di~turbance Safe Shutdown Earthquake (SSE) I That earthquake which *produces the maximum I vibratory motion for which all category I I stiubtures~ systems ~nd co~ponents, are design~d 'to perform their safety function .
.1 The speci'fication requires demonstration
*of the ability to withstand *the .SSE and I maintain functionability during and after.
I Typical values, 'including normal loads; are as follows: I hoiizontal (both axes)~ 3~0g vertical: 3.0g II I
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~ * !..l.!. 1;.0 10 - 1 101 *: I 102 103 l 104 Jrns l 105 1107 {SEC)
.. 1 MlN 10 :V.IN 1 HR 1 DAY lWEEK 30DAVS 100DAVS .
TIME s::co~ms FIGURE 8. 3 TEMPERATURE AND PRESSURE IN CONTAIN.MENT 9uTSmE ORYWELL FOL LO'NlNG DBE IN BWR PLANT
)
- - ~~-swnc~,,,.,..;;:mm * - - * - - - - -
I 9-1 I
- 9. ENVIRONMENTAL QUA:LIFICATION AND TYPE-TEST PROCEDURE I 9.1 Qualification by analysis -*as applicable*with I suitable justification and documentation.
9.2* Qualification by prior operating experience as I applicable with suitable justification and documentation. I 9.3 Other methods I Where methods, techniques or procedures are utilized in the qualification process other
- I than "those expressly considered in the referenced I documents, they shall be completely justified and substantiated in accordance with the philosophy I and intent of the referenced documents .*
*9.4 Qu~lificationType-Test Procedure I 9.4.1 Description of test items I The specific items to be tested are listed in Table 9.1, showing the particular phase I associated with each. Reference is made to the Valve Design Specification Sh~ets.£or the I valve classification and.specifications . . Any I deviation.in the actual test item is noted in the footnotes on the table.
I; I I ... ' I cu\ulomallr. S111llrh Co.oc-.n~n ....., _
- I I
t.4.2 Type-test sequence I Four general aging phases have been considered in this qualification program. They are: thermal I aging, wear cycling, vibration and irradiation. This takes into account the pa:rticurar maintenance I I ' schedule associated with the equipment wherein I organic materials shall be.replaced-during *the installed lif~period. .1 9.4.2.1 Inspection of test items
- The te~t items shall be inspected prior I
to testing to.assure that the unit has I not been damaged by handling subsequent to manufacture. I Any damage to the unit or disparity between the inspection report and I the productiog sign-off, shall be I duly noted and. recorded with appropriate follow-up action suggested. I 9.4.2.2 Baseline data ope~atioh The test items shall be operated I to verify performance specifications I and p_rovide baseline data for com-parison with performance at other I I I chutomntir. S\\ltfh Co."'""'~" ........... I
I 9-3 . ' I I / stages of ~he tes~. baseline operation shall be per-Specifically, I formed before and_ aftE;!r each. phase _of .the,type test, and consist of I the following: I A. insulation re'sistance of cO'il at 500 VDC in accordance* with . I Procedure ELP-45 (ref. section -1 2
- 4
- 3 and 6
- 1
- 3 ) ,
B. external leakage at 1-1/2 I maximum operating pressure differential (MOPD). I C. - seat leakage at. MOPD and minimum OPD or.1/4 PSIG for zero minimum I valves. I D. operate valve 10 times .at MOPD and test voltage or current. I E. operate from MOPD to minimum OPD I 9.4.2~3 at test voltage or current. A9ing Simulation I 9.4.2.3.1. Thermal Aging - The basis for thermal aging I was determined to he for I a period of 4 years at an ambient temperature of 140°F. I .. I
- oi\ulomollc Switch C1hu1n~*i....., _
- 9-4 I
I This period is simulated by I perfb~ming an accelerated I aging program by exposing the *'valves to a t~mpera ture I of 268°F for a period of 12 days. The.test I temperature and period have
-1 been calculated by ~he 10°C rule (Arrhenius Equation) I using 4.4 years as the de-sign life ~f-the elastomer*
I and coil.materials.* 11 9.4.2.3.2 Racaiation Aging - Background Thermal aging will be followed I by radia~ion exposure to a cabal t-6 0 .source of *gamma I radiation at a rate not to I exceed 1 me.garad per hour
, until a dose of 50 megarads I has been received. Performance shall be monitored to insure I
that .any transitory effects of I radiation have been accounted for. I
- All valves are to be pressurized at maximum operating*pressure differenti~ill and energized continuously at hominal voltage. The valves are to be cycle~!
(de-energize and energize) every 6 hours to simulate operation once a j1.- month at 140°F ambiemt temperature. . I
.,i\Ul<llnnllf Swit(h Co."""'~"* .. ,,..,,_
- I 9:-5 I
9.4.2.3.3 Wear Aging - At the con-I clusion of the radiation I aging period, the valves will be cycled 40,000 times at I maximum operating pressure differential in accordance -I with the requirements of 7.1. I Baseline tests to be performed at the compl~tion of the wear I aging. Perform coil hi-pot test at this point. I 9.4.2.3.4 Vibration Endurance I A. Mount the valves to the shaker table in accordance I with installation and I orientation requirements. B. Attach all electrical _I and pneumatic supply and con-trol lines in accordance I with connection requirements I and in conjunction with the interface definitions. I C. Control the table input motion using accelerometers I located at the valve ~ounting I surface. I oi\utomnllt. Swllc.h Cn "'""'~"- u *** * -
9-6 I I D. O~erate the valve I under load before, during and.,;;af ter the test with I sufficient monitoring equip-ment to verify functional I operabi:l.i ty. I E. Perform vibration* endurance testing by subjecting the valves .I 6 to a total o'f= 10 cycles, s~parated evenly between all I three orthogonal axes, by I vibrating at a non-resonant
~*- -
frequency between 50 and 100 Hz I at an input ac.celeration. level bf ~t least*-0.75g. Operate I the valve-through one complete I-cycle, at maximum *operating pressure ~ifferential, every I 15 minutes during the exposure period. Perform baseline tests. I 9.4.2.4 DBE and Post DBE Environmental Simulation I
~.4~2.4.1 Radiation Simulation - Expos~
the test valves to.the DBE I radiation dose of 150 megarads I in a gamma radiation environ-ment of cobalt-60 at a dose I 1: ~l\utomoli.: Switch Cn .....*;~"- ....... _
I 9-7
- I rate not to exceed 1 megarad I per hour. Perform operational I *'-
tests, as*required, to account for transitory effects . . Per-I form baseline-tests.
- 1 9.4.2.4.2 Seismic Event Simulation Mount the test .valves* as in
- I 9.4.2.3.4 above and prov~de for*performance verification
- 1 by suitable instrumentation.
Perform _the seisill.iC simulation*. I by applying: I 9.4.2.4.2.1 A low level (approximately .2g) 'frequency I sweep search for resonance from 1-35 Hz. I 9.4.2.4.2.2 OBE vibratory
- I motion as follows:
Expose the valve to two I sinusoidal sweeps at 2/3 of the RIM levels shown in Figure I 9-1, in each orthogonal axis~
-1 Each sweep shall be from 1-33-1 Hz.at a rate of 1 octave per I
I I chutomnllc Swltc.h C0.00*111~*;. "'**-. .*. :;- ..
---- --- - -----~---------.,..----
9-8 I I minute c be:,p~rform~d, On.e sweep *shall with the valve I* open.: and .. *one with I the valve closed. The OBE sweeps in each axis. may I be followed by the SSE test in tqat .. a~is. If. desired, I the actuator may b~ instrl.i- I mented, and the data from th~s <.test,.i: used fbr the *resonance I search information. requirement is to perform (A general I
. *. -:* :: ' ** .... ;*'~: " ,
five OBE tests prior to the I SSE.* . The two sine sweeps are designed to provide the 1. mechanical agtng of five OBE's). 9.4~2.4.2.3 SSE vibratory I motion as follows: 11 Expose the valve to a series of single frequehcy s~nu~oidal I tests at the 1/3 octave inter-I val dwell.point frequencies in-dicated on Figure 9'-1. At each. I dwell test frequency the- minimum I peak acceleration shall be the RIM value shown in Figure 9-1. I olrntomnllc Switch CO.*c*mw1. .. ,,.;._.,, I
9-9 I I
,. "'~*
Record the g-levels at which I the cylinder port pressure I changes by 0,5 & 10% of the nominal value, which is zero I ' when de-energized and full inlet pressure when energized.
- I The maximum peak acceleraion I shall be a change of 10% from nominal pressure at the cyl-
- I inder port, up to lOg maximum.
The duration of each dwell I will be the period of time I required to operate the valve through one* complete open/close I cycle or 15 seconds, whichever is longer. The open/close*. I cycle will start after the I prescribed acceleration level is reached. Apply motion at I the same frequencies and accel-eration limits in each of the I three orthogonal axes separately. I Perform basel*ine tests. I* This testing goes beyond type testing and defines a fragility level at which the valve may be considered to still function properly. This level is ~ependent on customer requirements as to the pilot valve cylinder port pressure, which causes the I main device to shift position.* I chnlomnllt. Switch Co."'""'~" .. ,.,.,_ .
9'"'.'10 I I Loss-of-Coolant Accident Environmental Simulation :- .The I test units previously subjected I to the above exposures will be installed inside a pressure I vessel and subjected to a 30-day exposure to steam and I chemical-spray simulating a -I LOCA event ~nd post~LOCA cool-down. I Th,e electrical lead wires and pneumatic connections for I energizing, pressurizing and I output monitoring are to be brought out ,of the chamber and I connected to the monitoring equipment for recording the out-I put of the unit during exposure I cycle. Prior to actually sta!ting the I exposure, but with the unit in place, the chamber shall he pre.s-I surized
- to chec)S; for sealing 1 and the spray system operated to insure proper functioning.
I I c,\utomatic S\\'ltch C<hc*; ........ ,,.,_
- I
I 9-11 I I Cycling of the valves shall . '
- be performed and measurements_
I. of performance made, as in the baseline tests, to insure pro~ I per functioning before proceed- -I ing. The LOCA simulation event' is to I follow the suggestions of IEEE-:- 323-1974 "IEEE'Standard for I Qualifying *class lE Equipment-I
- for Nuclear Power Generating
~tations", IEEE 382-1972 "IEEE.
- I Trial-Use Guide *for Typ~ Test of Class 1 Electric Valve I Operators for Nuclear Power I Generating Stations", and Draft 3, Revision 1, American I National Standard for the Qualification of Safety Related I Valve Actuators, IEE_E 382/ANSI I 278.2.1, and in particular, the pressure/temperature profile I shown in Figure *9.2.
Specifically, steam is to be I ra~idly admi~ted,iricreasing I I ol\ulomntlc Swllch Co."""'""* ....... ._.*.
9-12 I I the temperature from room ambient to 300°F within 60 I seconds a'nd to 3 4 6 ~ F within 5 I minutes. This condition will be.maintained for a period of I one hour. The first transient is followed by a one-hour I drop per_iod to 13 5 ° F and a I dwell period of one hour main-tained at that temperature. I The second transient is to commencm with a temperature rise to 300°F ...... -. in uO seconds and to 346°F with- I in 5 minutes, followed by a dwell period of three hours at 346°F. 1 This. dwell period will be follo_wed by a drop in temperature I from 346° to 320°F within 30 min- I utes. This drop is followed by I a dwell period of t_hree hours at . 320°F. The temperature will then I be dropped from 320°F to 250°F within a 30 minute period. This I will be followed by a dwell periocl of 250°F until. the end of 4 days I r I ot\ntomolic: Swllrh Co. . .cwu1v111. u*,.i.**.....-.. I
I 9-13' followed by a drop in temperature from 250°F to 200°F I within 30 minutes, followed by a dwell time at -that temperature I to the conclusion of the test of I 30 days. The valves are to be cycled at the times indiqated on I Figure 9. 2 .* A chemical solution, consisting I of 3000 ppm of boron as boric I acid in solution with 0.064 molar sodium thiosulfate buffered with sodium hydroxide to a pH between 9 and 11 at room I* temperature, is to be sprayed I into the chamber after reaching 280°F during the first transient I and maintained throughout the I entire 30 day period. The spray rate will correspond to 0.306 I gpm per square foot of area covered by the spray. The pH of I the solution is to be periodically I _,~*.~-:--. checked and new solution added as
*The valves are assumed to be constantly energized during the normal plant
- 1 operation. They will, for this test, be energized for 4 hours (to produce coil saturation) prior to the first transient. When the vessel temperature reaches 280°F the valves will perform their safety function by closing (de-energize). They then will be cycled *~open - close" at times indicated I on p. 9-19.
ef\u1omnlic: Swllr.h <:o.wc11\uV111. -.** ..,.~~- *
-- - - - - - - ---~--~~-~--~~-~--~~-------,~----,,-----,--------
9-14 I I required to maintain the pH. The pr~ssure follmyed during I this.-_exposure cycle may I correspond to the saturation pressure for the particular I temperature. I At the-conclusion of the 30 day LOCA simulation event, the test I valves are to be examined,cycled and inspected prior to removal I from the test chamber. Baseline I tests and coil hi-pot tests are also to be performed. (Reference I 9.4.3 Section 6 .1. 3 and Appendix II .. Post Test Inspection and disassetnbly -
*I After,completionof.the entire.test program, I
the valves shall be disassembled and visually inspected for degradation resulting from the I exposure environments. Photographs will be taken at suitable periods during and after the I tests as a permanent record of the physical con- I dition of the test valves. I _I I .,{lulomatic Swllch Co."""'"" ....., _ I
-*------------------ *TABLE 9.1 IDENTIFICATION OF TEST VALVES VALVE (REF. VDSS} TEST DESCRIPTION PHASE VALVE NO. HVA-206-380-3RF 4 AC, Class -H screw terminal coil, Para. 9.4 Type Nema 6. solenoid enclosure,* resilient Test Procedure seats, normally closed construction. (Ref. VDSS 3.1, Appendix I) HVA-206-381-GF 1 DC, Class H leaded coil, Nema 4, 7, Para. 9.4 Type (Note 1) and 9 solenoid enclosure, metal seats, Test Procedure normally closed c6nstruction. (Ref. VDSS 3 .1, Appendix I) NP831665E 6 DC, Class H leaded coil, Nema 4, 7, Para. 9.4 Type \:> and 9 .. solenoid enclosure, normally Test Procedure I closed construction. U1 (Ref. VDSS 3.2, Appendix I) NP8320Al84E 5 AC, Class H leaded coil, Nema 6 Para. 9.4 Type solenoid enclosure, normally closed Test Procedure construction. (Ref. VDSS 3. 3, Appendix I) NP8321ASE 8 DC, Class H leaded coil, Nema 4, 7, Para. 9 ~ 4 Type
- and 9 solenoid enclosure, normally Test Procedure closed construction.
(Ref. VDSS 3.4) NP8323A39E 9 (Solenoid A) AC, Class H leaded coil, Para. 9.4 *Type (Solenoid B) DC, Class H screw terminal Test Procedure coil, Nema 6 solenoid enclosures, normally closed construction, (Ref. VDSS 3.5, Appendix I}
. oAlll<rmallc S\\11ch f.o. .,*.,...,;.., .,., .:.:._ '
TEST VALVE (REF. VDSS) VALVE DESCRIPTION PHASE
'NO.
NP8344A71E 2 DC, Clas~ H leaded coil, Nema 4, 7, Para. 9.4 Type {Note 2) and 9. solenoid enclosure. .Test Procedure (Ref. VDSS 3.6, Appendix I) XFT831654V 3 Note 3. Para. 9.4 Type Test Procedure. HV-202-300-2RF 7 Note 4 Para. 9.4 Type
.. ' ~ Test Procedure
\0
.....I 0\
- - -Autom-chfA***~- *- - - - - - - - - - - - - -
NOTE 1 Melamine epoxy painted solenoid enclosure NOTE 2 - Viton main discs (2) and 'U' Cups (2) NOTE 3 - AC, Class F (molded) leaded coil, Nema 1 solenoid enclosure (melamine epoxy paint) normally clo~~d construction, viton elastomers. This
\0 valve was included to obtain information on Class F molded coils and I viton elastomers. .....
..J NOTE 4 - DC, Class H leaded coil, Nema 1 solenoid enclosure (melamine epoxy paint) normally closed construction, Buna 'N' elastomers. This valve was included to obtain information on the
- type of solenoid utilized on this valve and Buna 'N' elastomers.
oAlllomatlc S\\itch r.o..,~ ~
i I
.f 30 v
v uJ
\.f) 2 >- \0 I -u I"":""'-.
I (X) 0 iD _J uJ II .K "*O'
> I I
! *()'
8
*9
'*l
*~
.)< x x x x x x x x .' x x x x x OWE~LPOINTS_/
4 8 16 32
. *. FREQUENCY, CPS.
SEISMIC QUALIFICATION REQUIRED . . ~ ' INPUT MOTION FIGURE 9~1
--*--*- -----------~
*- *- -------------***---~----*-*****--****--**-***-~*******-********--**-***~---.-C . . _.-~-*-****---** ' .
3rt6 320 \---~- .320°F/7S l'~IG
+:t CYCLF:.
OPeN-CLOSE 300 2.50 -----.-Z50°F//.S-PSIG **
. -*--~****-*-* ..... ___ **--*--.- ........ *****-*-*-****-*****-*-****--****-***-***- .. ****** .. ~ ....................... *-****-----******-***----*-*-**--****-****----
12000 F/ /0 !'.SIG zoo IL/O -** . -* .... *-*-*-** . **: . --*-* ... *-* -* ***-*** ...-... . ***-* ... -... .. .... -- -
~ -
~-6~0~---~*~-s~'t*-*~~k"--.----,~1,----~"y.--..;__~~~ 1
-.--~------~~,~~--~-------3=-- 1 0
!:>cc l{R HR , HI? . Hf{ D/1'1$ 01'1"1'$ Dltt5 5 llR
. 411 5 1i,,11ti TI /'fE
-- -- ---- --------- . . . . . **- ... - **~** .... ***** .......... - ..... -*** ... . . . -.
. FIG. 9.2._ E/JIP/RON/1£1/T,4/.. Ci>UAL!f/C'1TION_8111Al1ETEP.S FOR 1..oss .. or-cooL1111r ,'4(C/DcNT(2.0cA) SIH1JtAr1011 cA11tomatic Switch Co."'"'"""* ...... -
- 10-1 I
I
- 10. SUBMITTALS PRIOR TO TEST 10~1 Diagrams of mounting, loading and seismic fixtures I
- 10. 2 Deta:*iled tes*t procedures, as applicable, including I monitoring technique and acceptance criteri~.
10.3*Installation, instrumentation, interconnection and I
~nterface diagrams, as applicable.
- 10. 4 Summary of qualification programs pre.viously" per-I formed, as applicable. I 1o~s Jristification for analysis.
I I I I
*I I
I I I I I oi\utomatic Swllr.h Co."'"'"~" .,,,.,.;..... I
I 11-1 I I 11* REPORTS AND CERTIFICATION At the completion o.f the entire .test program, a report I shall be written documenting the program; procedures, t
- methods and results obtained. *The report.shall be certified I as to radiation, seismic and environmental parameter values I and also contain a listing of test equipment, recording equipment*with calibration date, pertinent diagrams and I test data sheets.
_All strip chart records are to be maintained and I portions may be reproduced in the report, as required. I Comparisons between baseline data and test data are to be made as required and presented as appendices to
- 1 the main body of the report.
A summary of the results shall be presented, including I the conclusion whether the solenoid.valves were qualified I or not. I I I I I \ I I cllulomntlr. S\\'11(.h Co."'""'~".,,.,,,_..
APPENDIX I I I-1 I* I VALVE DESIGN SPECIFICATION SHEET VDSS,3.1 HVA-206-380, HVA-206-381, HVA-208-448, HVA-208-266, I HVA-206-832, HVA-2*10-036, (Bulletin NP206-380, e,tc.) 3.l.l Desctiption: Three-way, direct acting I sol.enoid valve with packless construc- I* tion. 3.1.2 Appli~ation: Pilot valve controlling I 3.1~3 oil ~ree Specifications: instrument quality air. I 3 .1 *. 3 .1 Availq..ble in normally open, I normally closed and universal construction I 3.1.3.2 3.1.3.3 1/8 to 1/2 NPT Brass, steel, and austenitic I stainless steel bodies I 3.1.3.4 Metal or resilient seated 3.1.3.5* NEMA 6 and NEMA 4, 7 & 9 I solenoid enclosures with 3/4 NPT conduit connection I 3.1.3.6 Internal parts in *contact with I fluid are Type 300 and 400 sta:inless steel I 3.1.3.7 Ethylerie propylene elastomers I 3.1.3.8 20 watts, A.C., 35.1 watts DC I cAu!omntic: SWll(.h Co. .......,,*.,,.,.,,_.' I
I-2 I 3.1.3.9 Class H coil 3.1 *. 3.10 Process fluid: instrument I quality, oil free air 3.1.3.11 Ambient: 6Q-140°F I 3.1.3.12 Installation: sol.enoid vertical and upright I 3.1.3.13I Normal maintenance schedule:
.I 4 years. (Replacement of coils and elastomeric c~rriponents)
- I {Installation and maintenance I sheet packed and shipped with each valve) .
I I . 3.1.3~14 Safe body working pressure: 600 psig for brass construction, 1500 psig
.I for steel and.stainless steel con-I structions.
I I I
*I I
I I I oi\ulomallc Switch Co,.,.,...,, . .,,,.,._*
SPECIFIC VALVE DESIGNATIONS INC_LUDED IN VOSS 3. 1 . GENERIC FAMILY NE~1.A TYPE NEMA TYPE
._4;7,9 6 SOLENOID SOLENOID WATTS c E?KLOSURE ENCLOSURE PIPE PORT AC DC *v MOPD BODY MATERIAL HVA206-832-l HVA..:..206-380-1 1/8 3/16 20 .35 200 Brass
-2 -2 1/4 3/16 20 .35 200 Brass
-:-3 -3 1/4 1/4 20 .45 150 Brass
-4 -4 3/8 3/16 20 .35 200 Brass
-5 -5 3/8 1/4 20 .45 150 Brass
-6 -6 3/8 , 5/16 20 .75 100 Brass
- -7 -7 1/2 5/16 20 .75 100 Brass HVA2:10-036-l HVA208-266 -1 3(8 3/16 20
- 35 200 Steel
'--2 -2 3/8* 1/4 20 '. 45 150 steel It -3
-4 1
-3
-4 3/8 1/2 5/16 5/16 20 20
.75
.75 100 100 Steel Steel
-5 -5 1/2 5/16 20 .75 . 100 St.Steel HVA206-381-l 1/8 *3/16 35.1 .~5 200 Brass
-2 1/4 3/16 35.1 ~:,35. 200 Brass t:1
...:3 ~. I 1/4 1/4" 35.1 .45 150 Brass *.w
-4 3/8 3/16 35°1 _;35 200
- Brass
-5 3/8 1/4 35.1 .* 4 5 150 Brass
-6 3/8 5/16 35 .1 . 75 125 Brass t -7 1/2 5/16 35.1 .75 125 Brass HVA208_;448-l 3/8 3/16. 35.1 .35 200 Steel I -2 3/8 1/4 35.1 .45 150 Steel
-3
) -4
-5 3/8 1/2
.i/2 5/16 5/16 5/16 35.1 35.1 35.1
.75
.75
.75 125 125 125 Steel Steel St.Steel
- -oAulo-ltchC~"". . *- - - - - - - - - -*- - - -
I I-4 I I VALVE DESIGN SPECIFICATION SHEET VOSS 3. 2 HVA-206-384 i. HVA-20.8-279, HV1i.-208-293 I (Bulletin NPS316) 3.2.1
Description:
Three-way, internal I pilot, diaphragm, solenoid valve. I 3.2.2 Application: Pilot valve control-ling oil free instrument quality 1* air. 3.2.3 Specifications I 3.2.3.1. Available in normally closed I and normally open construction 3.2.3.2 3/8 to l NPT I 3.2.3.3 Brass body I 3.2.3.4 3.2.3.5 Resilient seated NEMA 6 and NE.MA .4 , 7 & 9 I solenoid enclosure with 3/4 NPT conduit connection I 3.2.3.6 Internal parts.in contact with
\
I fluid are Type 300 and 400 stainless steel I 3.2.3.7 Ethylene propylene elastomers 3.2.3.8 10.5 Watts AC, 11.4 Watts DC I 3.2.3.9 Clas~ H coil I I I ohulomollr. Swllch Cn.wc*m*u .. ,..,,,_,_
- I-5 I I
3~2;3.10 Process fluid: instrument I quality oil free air 3.* 2. 3 .11 Arnb.ient: 60-140°F I 3.2.3.12 Installation: can be installed in any position without affect-I
. ing operation I 3.2.3.13 Normal maintenance schedule:
4 years. (Replacement of coils I and elastomeric components). {Installation and maintenance I sheet packed and shipped with, I each valve). 3.2.3.14 Safe body.working pressure I 300 psig (250 psig for 1 NPT) I I I I I I I I o~U10rii<11iC: S\\'llrh C:Chu11uwi Aiill..,....__' I
SPECIFIC VALVE DESIGNATIONS INCLUDED IN VDSS 3.2 GENERIC FAMILY NE.MA TYPE NEMA TYPE 4,7,9 6 SOLENOID SOLENOID WATTS c MOPD El,~CLOSURE *ENCLOSURE PIPE PORT . A.C. D.C~ v A.C. D.C. MIN. FORM NP831655:E NP831654E 3/8 5/8 10.5 , 17,. 4 3 175 175 10 N.C. NP831665E NP831664E 1/2 5/8 10.5 17.4 4 175 175 10 N.C. NP8316A75E NP8316A74E 3/4 11/16 10.5 17.4 5.5 175 175 10 . N.C *. NP8316E35E NP8316E34E 1 1 10.5 17.4 13 175 175 10 N.C.
.H NP831657E NP831656E 3/8 5/8 10 .,5 11.4 3 175 175 10 N.O.
NP831667E: NP831666E. 1/2 5/8 10.5 17.4 4 175 175 10 N.O. 0\ NP8316A77E NP8316A76E 3/4 11/16 10.5 11.4 5.5 175 175 10 N.O. NP8316E37E NP8316E36E 1 1 10.5 . 17. 4 13 175 175 10 N.O. ct\utomatlc SWitch r.ii. ..mu~...... *~*-. ~----~------------
I-7 I I VALVE'DESIGN SPECIFICATION SHEET I VOSS 3.3 HVA-206-385~ HVA-208-153 (Bulletin NP8320)
- 3. 3 .1
Description:
Three_;.way, direct. acting, I compact design with all three connect.ions in valve body for in-line piping. I
3.3.2 Application
Pilot valve controlling I oil free instrument\quality air. 3.3.3 Specifications -1
- 3. 3. 3 .1 * *Available in normally open, norm~lly closed, and~niversal I
construction. I 3.3.3.2 1/4 NPT 3.3.3.4 Resilient seated I 3.3.3.5 NEMA 6 and NEMA 4, 7 & 9 solenoid encl6sures with 3/4 I NPT conduit connection. I 3.3.3.6 Internal parts in contact with fluid are Type 300 and I 3.3.3.7 400. stainless steel Ethylene propylene elastomers I 3.3.3.8 10.5 Watts At, 12.4 I Watts DC 3.3.3.9 Class H coil I 3.3.3.10 Process fluid: instrument quality oil free air I I <>hulomnlit Switch Co."'""'~"* ......~.--*** I
I I-8 I I 3.3.3.11 Ambient: 60-140°F 3.3.3.12 Installation: can be in-I stall.ed in any position with-out affecting operation I 3.3.3.13 Normal maintenance schedule:
*1 4 years. (Replacement of.
coils and elastomeric com-I ponents) . (Installation and maintenance sheet packed and I shipped with each valve).* I 3.3.3.14 Safe body working pressure: 500 psig I I I I I I. I I I I I I ohulomnllc Swll<'h Co.""'"~"* .. ,,...._..
SPECIFIC VALVE DESIGNATIONS INCLUDED IN VDSS 3.3 GENERIC FAMILY NEMA TYPE NE!J!..A TYPE 4,7,9, 6 SOLENOID SOLENOID WATTS c MOPD BODY ENCLOSURE ENCLOSURE PIPE PORT A.C. D.C. v A.C. D.C. MIN FORM MATERIAL NP8320Al83E NP8320Al82E 1/4 1/16 10.5 17.4 .09 175 160 0 N.C. Brass ~P8320Al85E NP8320Al84E 1/4 3/32 10.5 17.. 4: .15* 150 115 0 N.C. Brass I~P8320Al87E NP8320Al86E 1/4 1/8 10.5 17.4 .31 85 60 0 N.C. *Brass ~-:?8320.l\l89E NP8320Al88E 1/4 11/64 10.5 17.~4 .38 40 25 0 N.C. Brass NP8320Al93E NP8320Al92E 1/4 1/16 10.5 17. "4 .09 175 135 0 N.O. Brass i~P8.3 2 OAl 9 5E NP8320Al94E 1/4 3/32 10.5 17.4. .15 140 100 0 N.O. Brass NP8320i\197E NP8320Al96E 1/4 1/8 10.5 17. 4! .31 70 55 0 N.O. Brass 1'~ P 8 3 2 0 l>.19 9 E NP8320Al98E 1/4 11/64 10.5 17.4 .38 . 40 30 0 N.O. Brass 1;?8320Al73E NP8320Al72E 1/4 1/16 10.5 17.4 .09 125 75 0 u Brass r~P8320Al 75E NP8320Al74E 1/4 3/32 10.5 17.4 .15 75 60. 0 u Brass NP8320Al77E NP8320Al76E 1/4 1/8 10.5 17.4 .31 35 25 0 u Brass H !JP8320Al 79E NP8320Al78E 1/4 11/64 10.5 17.4 .38 20 12 0 u Brass IJP83 2 0 64E NP832063E 1/4 1/16 10.5 17.4 .09 125 125 0 N.C. St. St
\0 1;?83209.-:E NP832093E 1/4 3/32 10.5 17.4 .15 110 65 0 N.C. St. St.
NP8320CGE NP832065E 1/4 1/8 10.5 17.4
- 31 40 40 0 N.C. St. St.
NP832068E NP832067E 1/4 1/16 10.5 17.4 .09 125 125 0 N.O. St. St. l'J?832096E NP832095E 1/4 3/32 10.5 17.4 .15 110 65 0 N.O. St. St. ~-JP832070E NP832069E 1/4 1/8 10.5 17.4 .31 40 40 0 N.O. St. St. ~~P3320'.38E NP832057E 1/4 1/16 10.5 17.4 .09 100 65 0 u St. St. N.?8320GOE NP832059E 1/4 3/32 10.5 17.4 .15 40 40 0 u St. St. NP832062E NP832061E 1/4 1/8 10.5 17.4 .31 30 20 0 u St. St.
- -.mt<rrn~hoi.*_ ..... _ . . . - - - - - - - - - - - - - -
.I I-10 I I VALVE DESIGN SPECIFICATION SHEET VDSS 3.4 HVA-206-386 (Bulletin NP8321) I 3.4.1
Description:
Three-way, internal pilot I 3.4.2 operated solenoid valve. Application: Pilot valve controlling I oil free instrument quality air. 3.4.3 Specifications I 3.4.3.1 Available in normally open I and normally closed construc-tion I 3.4.3.2 1/4 & 3/8 NPT
- 3. 4. 3. 3. Brass body I 3.4.3.4 Resilient seated /
1* 3.4.3.5 NEMA 6 and NEMA 4, 7, & 9 solenoid enclosures with I 3/4 NPT conduit connection 3.4.3.6 Internal parts in contact .I with fluid are Type 300 and I 3.4.3.7 400 stainless steel Et~ylene propylene elastomers I 3.4.3.8 10.5 watts AC, 11.4 watts DC 3.4.3.9 Class H coil I 3.4.3.10 Process fluid: instrument I qualit~ oil f r~e air I
- I ohulomatlt Swilfh Co."'"'""" .. '"'"-
- I-11 I I
/
3.4;3.ll Ambient: 60-140°F I 3.4.3.12 Installat_ion: can be in-stalled in any-position with- I out affecting operation 3.4.3.13 Normal maintenance schedule: I 4 years. (Replacement of coils I and elastomeric components) * (ln-stallation and maintenance sheet I packed and shipped with each, valve}. I 3_. 4. 3 .14 Safe body working pressure: 500 *1 psig I-I I I I I I I I o,\ulomatlc: Swllc.h Cn"'."'~" .. ,.,.,._
- I
SPECIFIC VALVE DESIGNATIONS INCLUDED IN VDSS 3.4 GENERIC FAMILY NE.MA TYPE NE.r-".iA TYPE 4,7,9, 0 SOLENOID SOLENOID WATTS c MOPD ENCLOSURE ENCLOSURE PIPE PORT A.C. D.C. v A.C~ D.C. MIN FORM NP8321ASE NP8321AlE 1/4 CD 10.5 17.. 4; @ 150 150 10 N.C. NPS321A6E NP832.1A2E 3/8 CD 10.5 17.4 0 150 150 10 N.C. NP8321A7E NP8321A3E 1/4 Q) 10.5 17.4 0 150 *150 10 .N.O. NP8321A8E NP8321A4E 3/8 CD 10.5 17.4 150 150 10 'N.O. H (!) 9/32 (pressure) & 11/32 (exhaust) 0.8 (pressure) & 1.2 . {exhaustr t>.> ot\ntomaUc S\\'ltch [O.M<*IU~"* ....... _ .
I-13 I I VALVE DESIGN SPECIFICATION SHEET I VDSS :3.5 HVA-206--387. (Bulletin .NP83.23) 3.5;1
Description:
- Three-way~ direct~cting, I 3.5.2 solenoid valve with redundant solenoids. Af)Plication: Pilot valves 'controlling I oil free instrument quality air. I 3.5.3 Specifications 3.5.3.l Available in normally open and -1 3.5.3.2 normally closed construction 1/4 NPT I 3.5.3.3 Brass body I 3.5.3.4 Resilient seated 3.5.3.5 NEMA 6 and NEMA-4, 7 & 9 I solenoid enclosures with. 3/4 I NPT conduit connection 3.5.3.6 Internal parts in contact with I fluid are Type 300 and 400 stainless steel I 3.5.3.7 Ethylene propylene elastomers I
- 3.5.3.8 10.5 watts AC, 17.4 watts DC 3.5.3.9 Class H coil. I
- 3. 5. 3 .10 Process fluid.: instrument quality oil free air 1,
3.5.3.11 Ambient: 60-140°F I I I
I I-14 I I 3.5.3.12 Installation: can be in-stalled in any position I without affecting operation~ 3.5.3.13 Normal maintenanc~ schedule: I 4 years. (Replacement of I coils and elastomeric com-ponents) * . (Installation I and maintenance sheet packed and shipped with eac~ valve).
- 1 3.5.3.14 Safe body working pressure:
I 500 psig I I I
.1 I . I I
I I I I ot\ulomnlic Switch Cn"'""'"" .,,~,_
SPECIFIC VALVE DESIGNATION INCLUDED IN VDSS 3.5 GENERIC FAMILY NEMA TYPE NEMA TYPE 4.,7,9, 6 SQJ_,EJ:.::OID SOLENOID WATTS c ESCLOSURE ENCLOSURE PIPE PORT SOL.A SOL.B v MOPD MIN. FORM
-- A.C. A.C. D.C. --
---- -- N.C.
N?8323A/.OE NP8323Al9E 1/4 1/16 10.5 10.5 .* 09 125 0 NP8323/\.22E NP8323A21E 1/4 3/32 10.5 10.5 .15 110 0 N.C. nP83231'.24E NP8323A23E li4 1/8 10.5 10.5 .31 40 0 N.C. N.?8323A28E NP8323A27E 1/4 1/16 10.5 10.5 .09 125 0 N.O. NP8323.A30E NP8323A29E 1/4 3/32 10.5 10.5 .15 110 0 .N.O. NP8323A32E NP8323A31E 1/4 1/8 10.5 10.5 .31 40 0 N.O. ~~P8323A36E NP8323A35E 1/4 1/16 10.5 17. 4 .09 125 0 N.C. I*:t- 8 3 2 3lt3 BE NP8323A37E 1/4 3/32 10.5 17..4 .15 110 0 N.C. H UP8323J:.40E NP8323A39E 1/4 1/8 10.5 17.4 .31 40 0 N.C.
- P 3 3 2 3 A4 4 E NP8323l*.43E 1/4 1/16 10.5 17.4 .09 125 0 N.O.
NP83 23.!>.4 (iE NP8323A45K 1/4 3/32 10.5 17.4 .15 110 0 N.O. ..... U1 NP8323A48E NP8323A47E 1/4 1/8 10.5 l.7.4 .31 40 0 N.O.
~Amt~m~(.h £,0.lf:lll/llV!U &lllijillil ......
I I-16 I VAJJVE DESIGN SPECIFICATION SHEET I VOSS 3.6:HVA-206-389, HVA-208-264, HVA-208-265, HVA-206-I ,( 390, HVA-208-267, HVA-208-269 (Bulletin NP8344} 3.6.1
Description:
Fou~-way, two position, I internal pilot operated, poppet type .
- I 3.6.2 solenoid valve.
Application: Pilot valve controlling I oil free instrument quality air. 3.6.3 Specifications
- I 3.6.3.1 Available in single and dual I 3.6.3.2 solenoid construction 1/4 - 1 NPT I 3.6.3.3 Brass body 3.6.3.4 Resilient seated
'I 3.6.3.5 NEMA 6 and NEMA 4, 7 & 9 solenoid I enclosures with 3/4 NPT conduit connection* I 3.6.3 .* 6 Internal parts in contact with fluid are Type 300 and 400 I stainless steel. I 3.6.3.7 Ethylene propylene elastomers 3.6.3.8 10.5 watt AC, i1 *. 4 watt DC
.I 3.6.3.9 Class H coil* *,
. ' ~ ,*
3.6.3.10 Propess fluid: instrument quality
*1 oil free air I
I cnulomnllc Swllrh C:o. "'""'~" ",.,., ._ '
I-17 I I 3.6.-3.11 Ambient: 60-140°F 3.6~3.12-Installation: can be in-I stalled in any position with- I out affecting operation
- 3. 6. 3 .13 -Normal maintenance. schedule: -
I 4 years. (Replacement of I coils and elastomeric com-ponents) * (Installation and I maintenance sh,eet packed and shipped with each.valve.). I 3.6.3.14 Safe body working.pressure: I 1/4 NPT - 500 psig; 3/8 NPT
& 1/2 NPT - 480 psig; 3/4 NPT I
& 1 NPT - 300 psig.
I I 1. I I I I I I
------------------- SPECIFIC VALVE DESIGNATION INCLUDED . IN VDSS 3.6 GENERIC FAMILY NEMA TYPE NEMA TYPE 4,7,9, 6 WATTS c MOPD SOLENOID SOLENOID PIPE PORT A.C. D.C. v AC MIN E~iCLOSURE ENCLOSURE -- -- -D.C.
- tr'YPE NP8344A71E NP8344A70E 1/4 1/4 10.5 17 .. 4. 0.53 125 .125 10 Single* .Solenoid NP8344A73E NP8344A72E 3/8 3/8 10.5 17 .4* 1.3 125 125' . 10 Single Soleno:5..ct NP8344A75E Np834.4A74E 1/2 . 3/8 10.5 17.4 1.3* 125 125 10 Single, Solenoid NP8344A77E NP8344A76E 3/4 .3/4 10.5 12.4 5.5 125 125 10 Single Solenoid NP8344A79E NP8344A78E 1 3/4 10.5 17.4 . 5. 5 125 125 10 Single Solenoid .
NP8344A58E NP8344B46E 1/4 *1;4 10.5 17.4 0.53. 350 125 10 Dual Solenoid NP8344B62E NP8344B50E 3/8 3/8 10.5 17.. 4 1.3 300 125 10 Dual Solenoid NP8344B64E NP8344B52E 1/2 3/8 10.5 ~ 7 .* 4 1.3 300 . 125 . , 10 Dual Solenoid nP3344B66E NP8344B54E 3/4 3/4 10.5 l:Z. 4 5.5 300 125 10 Dual Solenoid NP8344B68E NP8344B56E 1 3/4 10.5 17.4 5.5 300 125 10 'Dual Solenoid H I-'
. 00 ci\ut1mratll: Switch Co..mu~u... ,.,.,_
APPENDIX IJ,: I II-1 I I 2.4.3: Measurement of Insulation Resistance The solenoid insulation resistance is to be I measured prior to the qualification testing and at ea*ch baseline test. Insulation I resistance*is to be measured using a Freed I Mo.del 1620 Megohmmeter to be supplied by Automatic Switch Company. The test will be I performed in* accordance with Automatic Switch:, Company Procedure ELP-45. I 2.4.4 Hypot Test I The nypot test is to be performed prior to the qualification testing, at the end of the aging I sequence, and at the end of the LOCA simulation. I Meas~rement is to be made using a~ Associated* Research Type 404 Hypot Tester to.be supplied* I by Automatic Switch Company. The test voltage is to be twice rated voltage plus 1000 volts 1-., AC applied for one minute (the coil leads are* I to be twisted together and placed in contact with one of the Hypot output leads, the remaining I hypot output lead is to be placed in contact; with a clean, paint-free metallic part of the I solenoid housing) . I. I I
II-2 I :\ . s .' nUlblli([l!(; '* \\llcll U). f"' f]kor;rru !S::.;m B'f
.,, oj..,. : L. R. C*,l~
A'."I JNO. . , LLP-45 VALVE H;G;i~EEnliJG LJ,:.::J'."lATOP_.'f____~-~~_1 _0--::~l**_r.-'D~Ll :..?r>. BY CHANGE LElrER I TITLE OPEP..ATIO~~ MEGOHHHETER OF Fn.EED ?-:CDEL 1620
- :.v 0 0
,J i 0 I C!..Tc ISSUED PAGE A
1 OF 2 0 DI 5/17/60 I PURPOSE: To establish the method of operating the Freed Model 1620 Megohcmeter used for measuring insulation resistance. I PROCEDURE: I LOWg:J 14 1:::1 0 RED LIGHT HIGH 0 FUSE I GNDQ GUARD 0
. <{) PUSH BUTTON I PRESS I
0 0 0 -""RED LIGHT I ZERO ADJ. ~\ D.C. ADJ. RA.i\'G.E SELECTOR SHORT SWITCH '.I
- 1. Turn Power switch to the "On" position. Allow five minutes .warm up I period.
- 2. Turn the Range Selector switch to the "Zero Adjust" position.
I 3. Press the Push button and turn the "Zero Adjust" control until the "Megohms" panel meter reads infinity. I 4. Turn the Range Selector switch to the "Calibration" position. S. Press the Push button and set the D.C. Adjust" until the voltmeter I reads 500 volts. The megohmmeter should also indicate 500 volts.
- 6. If the lOK or lOOK Range is to be used the following procedure should I be used:
- a. Check the .infinity reading of the meter with no leads attached.
I b. A slight.readjustment of the "Zero Adjust" may be necessary. Connect th~ test leads provided 'Id.th the instrum.C?nt to the "X" terminals. These are lo~ leakage leads and no attempt should be .I madP to correct this sli£itt lc:ikase by readjustin[:, the "Zero Adjust" knob. I I oi\utomollc S\\*ltrh Co."'""'"" u***-.
II-3 1-\liton*ffilit S\\'ilch Co. I VALVE EiJGl~ilEERlNG U\8011ATOBY i-------- CHANGE LETTE'? I TITLE 0 Pi: RAT IO~j OF HEGOHH~*1ETER FREED r-:ODi:L 1620 0 . CJ Dt..TE l!::~UED PAGE 2 A OF I 2 D 0 5/17/60
- 7. To measure the leakag~ resistance of coil proceed as follows:
I
--~-----_...__.-1:.----_ow~-
I X I HIGH I I a *. Connect the "Guard" to, the "Ground" t*erminal with the. supplied connecting strip. I
- b. Connect t*he two leads supplied with the instrument to. the terminals.
"X'~
I
- c. Twist the two coil leads togethe.r and connect one of* the "X" leads to them. I
- d. Clip the other "X" lead to a clean metal part of the housing.
- e. Set the range selector switch to the range desired. I
- f. Push the button on the ~egohmmeter and note the reading on each*
meter. I_ NOTE: Do not touch the terminals on leads while the "Push" button is depressed.
- g. The value of the unknown resista11ce is the product of the meter I
readings multiplied by the setting _of the Range Selector switch. 8.. Do not m3ke ~ny adjustmeits to this ~nstrument other than those:listed I in this procedure. NOTE: For information on other tests, tons~lt the instrument manual I kept* in the Switch Laboratory. I I t:R.V-70668 Chg.Lu*. A No d1;rni*.~* .!n 1n-bcc*Jure: 7/17/74 LRG I
I I I I I I APPENDIX B TEST PROCEDURE BULLETINS I VALVE NO. BULLETIN I 1 2 TP-3-046 TP-NP8344 3 TP-NP8316. 4 TP-3-046 5 TP-NP8320 6 TP-NP8316 I 7 8 TP~3-046 TP-NP8321 TP-NP8323 9 I I I I I I lsomedix, Inc.
- 25 Eastmans Road, Parsippany, New Jerse~* 07054' ((.01) 887-4700 I Chicago, Illinois Columbus, Mississippi c11\ulomatl<: Swllch Co."'"""~' ...,.._
7828 Nagle Ave., Morton Grovo, Illinois 60053 (312) 966-1160 Posl Of!lce Box 2044, lnduslrial Perk Soulh, Columbus, Mississippi ~9701 (601) 327-8015
_~:'-w-~-t-~=:N=T~~'-t-:;_,st-JE-~-o~-~0-,-.1_1_ _ :r_*r_-_3_-o_i_~6__1 1 1 AnlcH1Tt1tit S\\'itch Co. --t-N-o__ t-'"----*--V_P._L_V_E_.E__N_G_l_N_E_E_R_IN_G_D_EP_T._ _ _ _ _-f~H 0 KA 0 ,;pf>.3y /} . II CHANGE LETTER TITLE * .w 0 Ml 0 ,.,/C, /(;w'A// A TEST PROCEDURE: HVA-206-380 ,HVA-206-381,t---t----ir----"----+---t---------1 W0;=-~~i:ij~'.r/l{/\--~01i-_:2o~GG ,...A_A_g--+-rs--g~ D~~~~s:~~o PAGE l OF 2 TEST MEDIUM: These valves contain Ethylene Propylene elastomers ... Test on oil free, filtered air only. I GENERAL: Check general construction and appearance of valve. I
- 2. Check nameplate data for conformance to shop order specifications. I TEST FIXTURES TA-981-11448 TJ-537-9075 AT-8300C-F-l P37 Valves TA-905-9984 TJ-905-10168 P38 Valves I
TEST VOLTAGE AND CURRENT: 1. All D.C. valves are to be tested using the test current listed under the specified voltage on Data Sheet No. 26. I 2 *. All A. C. valves are to be tested using the test voltage listed on Test Procedure TP-1-003. I COIL TESTS: 1.. A.C. - Energize solenoid and check milliampere reading. Value 2. should agree with that shown on Data Sheet No. 24. D.C. - Energize solenoid and check voltage reading. Value should I agree with that indicated per Note 2 on Data Sheet No. 26.
- 3. Dielectric test - measure the *current leakage at 1000 vol ts plus twice the rated voltage in accordance with TP-1-002 (test method Any evidence of damage, arcing, breakdown or current leakage in EXTERNAL excess of 0.5 milliampere is cause for rejection.
I Apply seamtest solution to all joints and pressurize valve to 500 psig LEAKAGE: energized and de-energized (do not energize valve above maximum oper-ating pressure). Any bubbling or foaming is reason for rejection. I (Ref.: TP-1-009) NOTE: To avoid seat leakage or noise caused by the possible presence of dirt or loose chips, blow air at maximum operating pressure thru the valve I before proceeding with tests below: I Check valve for seat leakage at maximum operating pressure. Allowable SEAT LEAKAGE (HIGH PRESS-URE) leakage: Resilient Seats - 0 I Metal Seats - 1.5 SCFH* NOISE TEST: During the operational tests o check valve for noise. r~ttling in excess of normal A.C. hum is reason for rejection. Any chattering or Valve I should be tested at test voltage first, but voltage may be increased tol full line voltage if necessary to pass the Noise Test Only. (Ref. TP-1-015) II
;-o,-m--~-.,--E-.l-8_G_R-.5~.._-~~~----*~---.--------~------*~------------*~---~~~
"A11l0:H.J:il* Swilfh Co....... ~n.*..11o .... 4.;.* ~
1 DEW 0 :oNr0 ISSU[D BY NO. I !\ L 0 0
/\M
>'.)\
D 0 TP*-3-01~6 0 ;\fl 0 I 0 D PS 0 0 PAGE 2 OF 2 I OPERATIOfTAL TESTS: 1. Operate valve at least 10 times at maximum operating pressure. I 2. Operate valve from maximum operating pres.sure down to minimum operating pressure. I SEAT LEAKAGE (LOW PRESSURE Check seat leakage at 10 psi. Allowable leakage: I Resilient Seats - 0 Metal Seats - 1. 5 SCFH I PREPARATION FOR SHIPMENT Seal all pipe connections with plastic thread protectors and hank coil leads around bonnet. Attach tag FV-206-825-1. I CORRECTIVE ACTION Maintain Test Log (Form 1109) on all large production runs. I RECORD: I I I
.I .1 I
- 1
.*1 (A) ERV-83338 - Updated - 10/25/77 _ R.D.P.
- I* Form V.E. 186 R5 ERV-82135 - Issued - 6/28/77 - R.D.P.
ohulom,1111'. S1;ilch Cn"'""'"" "'**-.
DEW 0 :oNrO 1ssurn ov Aolonnrtic S\vitch Co. !<. r'OW!~ll NO. TP-NP8316 TITLE VALVE ENGINEERING DEPT.
/\ L
- H 0 AV 0
D
*:.~
AP.
~~1 0 0
0
.,riv/)
1\PI'.
'.t. /
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f" j '* {~.
!/
/.
, CHANGE LETTER I TEST PROCEDURE: BULLETIN NP8316 AA D D PS 0
D DATE ISSUED 6/~l/77 PAGE 1 OF ii TEST MEDIUM: These valves con~ain Ethylene Propylene Elastomers ... Test on oil free, filtered air only. I GENERAL: 1. Check valves general appearance and construction.
- 2. Check nameplate data for conformance to shop order specifications. I TEST FIXTURE: TH-48-4307.
TEST 1. All D.C. valves are to be tested using the proper test current I VOLTAGES AND listed under specified voltage on Data Sheet #26. CURRENTS 2. All A.C. valves are to be tested using the proper test voltage listed on Test Procedure TP-1-003. I COIL TEST 1. 2. A.C. - Energize solenoid and check milliampere reading. Reading should agree with the value given on Data Sheet #24. D.C. - Energize solenoid and check voltage reading. Reading should I agree with value from Note 2 on Data Sheet # 26.
- 3. Dielectric test - measure the current leakage at 1000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2) _I Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection.
I OPERATIONAL 1. Check all valves at least five (5) tJmes dry at full line voltage TESTS for proper solenoid operation and noise level as follows:
- a. A metallic "click" of the core striking the plugnut should I
be heard when the solenoid is energized. No "click" indicates b. a power failure or sticker. Chattering, rattling, or A.C. hum in excess of laboratory I standards {s reason for rejection. (Ref: Test Procedure TP-1-015) I
- 2. Operate valve at least ten (10) times at maximum operating pressure.
- 3. Operate valve from maximum operating pressure down to minimum operating pressure.
I SEAT LEAKAGE: Check seat leakage with valve energized and de-energized at maximum and I minimum operating differential pressure. Seats must be bubbletight. Any leakage is cause for rejection. I EXTERNAL Apply seamtest solution to all joints and fittings and pressurize valve LEAKAGE: to 1-1/2 times maximum operating pressure. Check valve both energized
- and de-energized (do not operate valve above maximum operating pressure)I Any bubbling or foaming is cause for rejection.
PREPARATION FOR SHIPM~NT: Cap valve* pressure, cylinder, and exhaust ports with plastic coated paper plugs and wrap coil leads together. Attach tag FV-206-825-1. I CORRECTIVE ACTION Rl~CORD: Maintain test log (Form 110~) on all production runs. I Is~~ucd Form V.E. 18G R5 r:RV-R'.?U5 - ol\utomalic: Swflch CO.vt*UIYltl All***---'
- 6/28/77 - R.D.P.
I
M*l"lo!! 0 *oNT0 1ssurn BY I NO. Atrtoinati-c S\vitch Co. JEW l\L D AM 0 E. ! 'owe 11 TP-NP8320 VALVE ENGINEERIN'G DEPT.
. _;-c :v*l~*4;!
- H D r:A 0 /\P~. OY7 CHANGE LETTER TITLE AV 0 AR D
*I TEST PROCEDURE: BULLETIN NP8320 AA D 0 PS 0 0 DATE ISSUED 6/21/77 PAGE 1 OF 2 I TEST MEDIUM: These valves contain Ethyiene Propylene Elastomers .. ;Test on oil free, filtered air only.
I GENERAL: l. 2. Check general construction and appearance of valve. Check nameplate data for conformance to shop order specifications. I TEST FIXTURES Functional and Seat Leakage Tests: 1/8 NPT: Adapter TF-332-7301 w/attachment GT-332-6900-4 I 1/4 NPT: External Leakage Tests: Adapter TP-332-7301
- w/attachment GT-332-6900-3 I 1/8 NPT:
1/4 NPT: AT-8320-A-l AT-8320-B-l I TEST VOLTAGE AND CURRENT: 1. All D.C. valves are to be 'tested using the test current listed under the specified voltage on Data Sheet No. 26. I 2. All A.C. valves are to be tested using the test voltage listed on Test Procedure TP-1-003.
- COIL TESTS: A. C. - Energize solenoid and check milliampere reading. Value should I l.
2. agree with that shown on Data Sheet No. 24. D.C.- Energize solenoid and check voltage reading. Value should agree with that indicated per Note 1 on Data Sheet No. 26. I 3. Dielectric test - measure the current leakage at 1,000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2). Any evidence of damage, arcing, breakdown or current leakage in I EXTERNAL excess of 0.5 milliampere is cause for rejection. I LEAKAGE: All valves are to have external leakage tests performed in Valve Assembly with Solenoid Base Sub-Assembiy attached to body but before coil, housing, etc. are assembled. I a. b. Brush seamtest solution around all joints. Pressurize valve to 500 psig. Any bubbling or foaming is reason for.rejection. (Ref. TP-1-009) NOTE: To avoid seat leakage or noise caused by the possible presence of dirt or lOO$e chips, blow air at maximum operating pressure thru the valve before proceeding with tests below. SEAT LEAKAGE (HIGH With cyl.inder port closed off, check valve for seat leakage at maximum I PRESSURE): operating pressure. Valves must be bubbletight. ' a. Normally Closed Construction: Apply pressure at Port #2~ check I b. leakage at Port #3, energized and de-energized:~ Normally Opl:n Construction: Apply prcssm'e at- Port #3, check leakage at Port #2, energized and de-energized. Form V.E. 186 Fi5 cr'\Utomnlit. S\\*ltch Cn.*t*lUY'lll "" ...... --....
rt(l*l 'f I I
.t\nlonfcrtic S\\'irch Co.
VAL VE ENGINEERING DEPT. TITLE TEST PROCEDURE: BULLETIN NP8320 PAGE 2 NOISE TEST: During the operational tests, check valve for noise. Any chattering or rattling in excess of normal A.C. hum is reason for rejection. Valve I sh~uld be tested at test voltage first, but voltage may be increased to full line voltage if necessary to pass the NOISE TEST ONLY. (Ref. TP-1-015) -- -- I OPERATIONAL TESTS; 1. 2. Operate valve at least 10 times at maximum .operating pressure. Operate valve from maximum operating pressure down to minimum I operating pressure. NOTES: Universal constructions are to be tested for both normally open and normally closed operation. I SEAT LEAKAGE (LOW PRESSURE) With cylinder port closed off, check seat leakage at 1/4 psi. Valves I must be bubbletight.
- a. & b. Same as High Pressure.
I PREPARATION FOR SHIPMENT: Seal all pipe connections with plastic coated paper plugs or plastic thread protectors and hank coil leads or wrap leads around bonnet. Attach tag FV-206-825-1. I CORRECTIVE ACTION Maintain test log (Form 1109) on all production runs. I RECORD: I I I I I I I I Form.V,E. il3u R5 ERV-.8'.1135 - IsSUf'd - 6/?B/77 - R.n.P.
<1AUlomolit. Swikh Co.11unnVTr1 **u.-,........ , *
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NO. I t-~------~V_A_L_V_E~E_N_G_IN_E_E_R_IN_G__ D_EP_T_.________-J..:~H--=0=.+:*:A:...__:O~A~,"JJ /) J/ TP-NP832l CHANGE LETTER TITLE DAR 0 _/(//fp~ I AV TEST PROCEDURE: BULLETIN NP8321* AA 0 0 DATE ISSUED D PS 0 6/21/77 PAGE 1 OF 2
... ~:.
I TEST MEDIUM: These valves contain Ethylene Propylene elastomers *** Test filtered air only. o~ oil free,. I GENERAL: l. Check valves general appearance and construction.
- 2. Check nameplate data for conformance to shop order specifications.
I TEST AT 92-623-Al (Normally Closed) FIXTURES: AT 8321-Bl (Normally open) I TEST l. All D.C. valves are to be tested using the test current listed VOLTAGES AND on Data Sheet #26. I CURRENTS: 2. All A.C. valves are to be tested using the test voltage listed on Test Procedure TP-1-003. COIL TEST: 1. A.C. - Energize solenoid and check milliampere reading. Reading I 2. should agree with the value given on Data Sheet #24. D.C. - Energize solenoid and check voltage reading. Reading should agree with value per Note 2 on Data Sheet #26. I 3. Dielectric test - measure the current leakage at 1000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2). .*1. -*I Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection. OPERATIONAL l. Check all valves at least five (S) times dry at full line voltage I TESTS: for proper solenoid operation and noise level as follows:
- a. A metallic "click" of the core striking the plugnut should be
- heard when the solenoid is energized. No "click" indicates a I power failure or sticker.
- b. Chattering, rattling or A.C. hum in excess of laboratory standards is reason for rejection. (Ref: Test Procedure TP-1-015)
I 2. 3. Operate valve at least ten (10) times at maximum operating pressure. Operate valve from maximum operating pressure down to minimum operating pressure. I SEAT LEAKAGE. Check seat leakage with valve energized and de-energized at maximum and minimum operating pressure. Allowable leakage: 90 cc/min.
- 1. EXTERNAL Apply seamtest to all joints and fittings and pressurize valve to LEAKAGE: 500 psig. Check valve both energized and de-energized (do not operate I valve above maximum operating pressure). Any bubbling or foaming is cause for rejcction.(Ref.: TP-1-009)
I PREPARATION FOR SHIPMCNT Cap valve pressure, cylinder, and exhaust ports with plastic coated paper plugs or plasti~ thread prot6ctors, and wrap coil leads togetl1cr. Attach tag FV-206-825-1. I Form V.E. 186 R5 o<\11lomalic S\\*!!rh co.., .......... _ _ '
onv'O :mnD ISSUED BY NO. 1\ul<JnTutit S\virch Co. ,, I**.* l'ownll. TP-NP-8321 AL D -'"1 D ' I
';~7!n4 VALVE ENGINEERING DEPT. ,H D *:*I\ 0 CHANGE LETTER TITLE AV D AR 0 TEST PROCEDURE: BULLETIN NP8321 AA D .0 DATE ISSUED PAGE OF D p:; 0 6/21/77 2 21 CORRECTIVE ACTION Maintain test log Form (1109) on all production runs. I RECORD:
I I I I I I I ./ '\_ I I I I
... I I
I I I Form v.e. - 18l> R:> r* ERV-82135 - Issued - 6/28/77 .... oAUlt'lmnllc S\\'ltrh CO.*mu~n .. _ .._ ' R.n;p,
0 ;omO 1s:.ur:D BY NO. Anto-nfutic S\\. lt-Ch Co. llEW I \I D AM 0 i:. i'r*.w*:ll TP-HP'l'.323 i<l'~/4~ VALVE ENGINEERING DEPT. .:H D .-<A 0 CHANGE LETTER TITLE !Av D AR 0 /. ~ A
- 1 -- TEST PROCEDURE: BULLETIN NP8323 (REDUNDANT SOLENOID)
AA D 0 PS 0 0 D/\TE ISSUED G/21/77 PAGE 1 OF 2 I TEST MEDIUM: These valves contain Ethylene Propylene elastomers *** Test on oil free, filtered air only *. t GENERAL: TEST FIXTURE:
- 1. Check the valve for general construction and appea:r-ance.
- 2. Check nameplate data for conformance to shop order specifications.
AT-8323-Al or piped direct to air line. I TEST VOLTAGE AND CURRENT: 1. All D.C. solenoids are to be tested using the test current listed under the specified voltage on Data Sheet No. 26. I 2. All A.C. solenoids are to be tested using the test voltage listed on Test Procedure TP-1-003. - I COIL TEST: 1. A.C. - Energize each solenoid separately and check the milliampere reading. Reading should agree with value per Data Sheet No. 24.
- 2.
- D.C. - Energize each solenoid separately and check the voltage reading. Reading should agree with value from Note 2 on Data I Sheet No. 26.
- 3. Dielectric test - measure the current leakage at 1000 volts plus twice. the rated voltage in accordance with TP-1-002 (test method #2).*
I Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection. I- OPERATIONAL TESTS:
- 1. Operate each solenoid at least five times dry at full line voltage and check for proper solenoid operation and noise level as follows:
I (a) A metallic "click" of the core striking the plugnut should be heard when the solenoid is energized. No "click" indicates a power failure or sticker. I (b) Any chattering, rattling, or A.C. humming in excess of Laboratory Standards, is reason for rejection. (Ref.: I TP-1-005)
- 2. For normally closed catalog items apply pressure at "2" and for I normally open catalog items apply pressure at #3.
(a) Operate valve at least ten times at maximum operating pressure
- 1 using Solenoid #A; repeat using Solenoid #B.
(b) Operate valve from maximum to' minimum operating pressure using Solenoid #A; repeat using Solenoid #B. I SEAT LEAKAGE With cylinder port (1) closed check for leakage at 1/4 psi and at maximum operating pressure differential as below: I (a) For normally closed construction apply pressure at "2" and check for le.::ikag<' at "3" d<<~-(~nt:rp;i7.t!<l, with Solenoid "A cmly <"'ner?;ized, and with Solenoid "B" on.ly cnt'rf'..ize<l. Valves mu:*;t he bubbletir;ht. I (b) For normally open construction apply pressure at "3" and check for leakage at "2" de-energized, with Sol1~noid "A only 1mer.1~i;~cd, and with Se>l1*11oid n on.ly ('ll(~qii:>:ed'. Valves must be. bubblctip;ht. -1. ~~~~~~~ Form V.E. 186 R5
........--~~~---~~~~--*~~~~~--~~~~~~-*~~~~~~~~-~~~~~~~~_,
oi\utomatlt SWit(h C:O.omu~"* ,.,..,._
EW D :ONTO ISSUE.D 13Y NO. Aato111Tilit S\v"itch Co. D /\M D f-~
- i'OW'!ll TP-NPR123 VALVE ENGINEERING DEPT. 0 ~A 0 CHANGE LETTER TITLE v 0 AR D A TEST PROCEDURE: BULLETIN NP8323 AA 0 0 DATE ISSUED (REDUNDANT SOLENOID) PAGE OF 2 D PS D G/:?l/77 2 EXTERNAL LEAKAGE: With solenoid energized or de-energized as required, pressurize interior of valve to 500 psig, apply seam test to all joints and fittings. Any bubbling or foaming is cause for rejection. (Ref. TP-1-009)
PREPARATION FOR SHIPMENT: Cap "l", 11 2 11 , and "3" ports of valve with plastic coated plugs or thread connectors and hank coil leads. Attach tag FV-206-825-1. FLOW DIAGRAMS CATA. NOS. NORMALLY CLOSED SOL. A & B EITHER OR BOTH GP EP DE-ENERGIZED SOLS. ENERGIZED 832319 832320 A 21 22 23 24 35 36 2 37 38 1 1 39 40 I 3 B SOL. A & B DE-ENERGIZED NOR1'lALLY OPEN EITnER OR BOTH SOLS. ENERGIZED 832327 832328 I 29 30 SOL. A SOL. A 31 43 45 32 44 46 I 2 2 47 48 1 3 1 3 I I CORRECTIVE I ACTION Maintain test log (Form 1109) on all production runs. RECORD: I I I ERV-83712 - Revised - 12/5/77 - R.D.*P. ERV-82135 Issued fi/'/..fl/77 - R.D.P. Form V.E. 1flii R!:i cA.ti1nm']!it Swlfrh rn.lf('l"l**,....I .Ml ........ _ ... '
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DEW 0 :oNr0 ISSUED BY NO. I AnkTnTCitit S\fit-Ch Co. IAL D AM 0 i*:. !'nwr: 1.1 TP-NP83Lit1 VALVE ENGINEERING DEPT. '":H 0 "'J\ 0 ~\f'l'tJY~ CHANGE LETTER
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TITLE AV D AFl D ,,,v/ . *
.I TEST PROCEDURE: BULLETIN NP8344 AA D D PS 0
0 DATE ISSUED G/21/77 PAGE 1 OF 2 I TEST MEDIUM:. These valves contain Ethylene Propylene Elastomers **. Test on oil free, filtered air only. I GENERAL: 1. 2. Check general construction and appearance of valve. Check nameplate data for conformance to shop order specifications. I TEST FIXTURES TJ-546-8023 TJ-764-8949 TA-793-9149 I TEST VOLTAGE AND CURRENT: 1. All D.C. valves are to be tested using the test current listed under the specified voltage on Data Sheet No. 26. I 2. All A.c*. valves are to be tested using the test voltage on Test Procedure TP-1-003.
- 1. A.C. - Energize solenoid and check milliampere reading. Value I COIL TESTS:
2. should agree with that shown on Data Sheet No. 2~~ D.C. - Energize solenoid and check voltage reading. Value should agree with that indicated per Note 2 on Data Sheet No. 26. I 3. Dielectric test -.measure the current leakage at 1000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2). Any evidence of 'damage, arcing, breakdown or current leakage in I excess of 0.5 milliampere is cause for rejection. EXTERNAL Apply seamtest solution to all joints and pressuriz~ valve to 500 psig, I LEAKAGE: energized and de-energized (do not operate valve above maximum operating pressure). Any bubbling or foaming is cause for rejection. I NOTE: (Ref.: TP~l-009) To avoid seat leakage or noise caused by the possible presence of dirt or loose chips, blow air at 10% over maximum operating pressure rating thru the valve before proceeding with . tests below. I SEAT LEAKAGE. Check valve for seat leakage at 10% over maximum operating pressure. (HIGH Allowable leakage: I PRESsURE) Air: 6 SCFH NOISE TEST: During the Operational Tests, check valve-for noise. Any chattering I or rattling in excess of normal A.C. hum is reason for rejection. Valve should be tested at test voltage first, but voltage may be increased to full line voltage if necessary to pass the NOISE TEST ONLY. (Ref. TP-1-015) .I OPERATIONAL TESTS: Single Solenoid Valves: I Operate valve at least ten (10) times at maximum operating_ pr*cssure and from maximum operating pressure down to minimum operati~g pressure, altPrnately opening cylinder I connections after op,'t'at ing to make surQ by leuk check that proper shiftillg hc1~> occurred. I Form V.E. 186 R5 oAutomntit S\\if(h Cl\"'""'"" .. .,..* ...,. '
OEW D :oNrO ISSlJfO BY NO. Anto1r1n1i-c S\viteh Co. ~. f\I d /II.I 0 !.'. : 1 ()\4 f I 11 TP-NP8Jt1L1 VALVE ENGINEERING DEPT. TITLE
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CHANGE LETTER AA 0 0 D.L\TE ISSUED TEST PROCEDURE - BULLETIN NP8344 PAGE OF D PS 0 f,/21/77 2 OPERATIONAL TESTS: Dual Solenoid Valves: I
- 1. Test as for single solenoid valves, energizing and de-energizing solenoids alternately. I
- 2. Alternately energize and* de-energize solenoids in normal pressure range ending up with solenoid A (Sol #2) last energized. Then increase inlet pressure at least 15 psi I
or more. If lock-up bleed is not present, valve will leak
.heavily out of exhaust. This is a defective rejectable valve. I
- 3. Solenoids must be energized at least 0.3 seconds on air service. I SEAT LEAKAGE:
(LOW PRESSURE) Check seat leakage at 20 psi. Allowable Leakage: I Air: 6 SCFH PREPARATION I
~ .
FOR SHIPMENT: Seal all pipe connection with plastic coated paper plugs or plastic thread protectors and hank coil leads. Attach tag FV-206-825-1. I CORRECTIVE ACTION RECORD: Maintain test log (Form 1109) on all production runs. I I I I I I I I Form V,E, 186 A5 ERV-82135 - Issccd - 6/28/77 - R.D.P. *** cAul!lmoUc Switi:h Co."""""'* ....,.. -
- I I
I I I I I I APPENDIX C INSTRUMENTS USED FOR BASELINE/FUNCTIONAL TESTS I 1. I I I I I I I I lsomedix,.lnc. *. 25 Eastmans Road, Parsippany, New Jersey 07054_ (201) 887-4700 I Chicago, Illinois
- Columbus, Mississippi .
- o"111omotic Switch Cn.oc*m"" ..... -
7il28 Nagle Ave., Morton Grove, Illinois 60053 (312) 968-i160 Post Office Bo~ 2044, Industrial Park South, Columbus, Mis*lsslppl 39701 (601) *327-8015
APPENDIX c FIRST LAST CALIBRATION CALIBRATION CALI BRAT IO!' NAME MANUFACTURER SERIAL NO. RANGE DATE DONE. EVERY DUE DATE Pressure Gauge Helicoid VLPG 600-23 0-600 psi 5/21/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 600-14 0-600 psi 5/18/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 300-13 0-300 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 300-3 6 0-300 psi 5/19/77 4 months 2/1/78 Pressure* Ga \.l!]C Dwyer Mfg. Co. VLDP 15-4 0-15" H20 5/25/77 4 months 5/26/78 Pressure Gauge Helicoid VLPG 30-28 0-30 psi 5/23/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 300-48 0-300 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-5 0-60 psi 5/4/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-13 0-60 psi 5/4/77 4 mon.ths 2/1/78 Pressure Gauge Helicoid VLPG 200-15 0-200 psi 5/24/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 200-11 0-200 psi 5/23/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-4 0-60 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-19 0-60 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 100-17 0-100 psi 5/23/77 4 months 2/22/78 Differential Pitney Bowes VLDP 15-1 0-15" H20 6/7/77 4 months 5/26/78
*/.,i __.
Differential Helicoid VLPG 30-20 0-30 psi 5/23/77 4 months 2/1/78 Flow Meter Fischer & Porter VLFCC 200-7 0-200 cc/min 10/19/76 1 year 10/21/78 Flow Meter Dwyer Mfg. co. VLFP 10-7 0 SCFH 10/28/76 1 year 10/28/78 Flow Meter Dwyer Mfg. Co. VLF 200-2 20-200 SCFH 10/19/76 1 year 10/2'0/78 Flow Meter Dwyer Mfg. Co. VLF 50-1 0-50 SCFH 10/27/76 1 year 10/2/7R Flow Meter Dwyer Mfg. Co. VLF 200-7 2 0-200 SCFH 10/20/76 1 year 10/20/78 Megohmmeter Freed Transformer VLMO 20-1 0-1000 vol ts. 12/16/76 6 months 6/17/78 0-INF. ohms Arruneter Weston VLADC 5-2 0-5 amps 2/7/77 4 months 2/15/78 Voltmeter Weston VLVAC 300-26 0-300 VAC 5/15/77 4 months 2/16/7.8 Vol:tmeter Weston VLVAC 300-32 0-300 volts 5/10/77 4 months 2/15/78 Hypot Tester Associated Researcp VLH 4000-1 0-4000 volts 3/14/77 4 months 2/16/78
- ! l t S 1 1 -........... '
I I I I I I I I I APPENDIX D RADIATION CERTIFICATE 1-I I I I I I I I lsamt~dix, Inc.
- 25 Eastmnns Road, Parslppany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columblis, Mississippi
~m1ltlmatlc S\\ltr.h Co."'"'"~"* .. ,.,.._.
7826 Nanle Ave .. Morton Grove, Illinois 60053 (3121966-1160 Post Ofllc., Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015
March 27, 197'8 TO: Tejinder S. Sachdeva Manager, Component Testing FROM: George R. Dietz, Manager, Radiation Services I
SUBJECT:
Radiation Exposure of ASCO Valves I This will summarize parameters pertinent to the irradiation of *nine valves for the Automatic Switch Company. I Radiation exposure was conduct,ed .in two sequences. first, the valves were placed in a cobait-60 gamma_ field at In the I an average dose rate of 0. 51 Mrad per hou.r for 99 hours, yielding a total dose of 50. 5 Mrad.- This step was completed on September 15, 1977. I The valves were again placed into the radiation chamber on I
- t_*.
October 27~ 1977, and exposed_ for an additional 18B.5 hours at an average dose rate of 0.8 Mrad per hour, yielding an additional dose of 150.8 Mrad. Hence the total dose from both exposures was 201.3 Mrad. During both exposures, the units were rotated at the respective I mid...;;exposure points, *in order to obtain the most even dose distribution. I Dosimetry was performed using an Atomic Energy of Canada Limited (AECL) Red Perspex system with Type BC-2 readout. Calibration of the Perspex is made by AECL using eerie dosimetry traceable I to the U. S. National Bureau of Standards. Isomedix regularly cross-calibrates its .2\ECL system with an in-house Harwell Perspex system, and makes semiannual calibrations directly with NBS, using the NBS Radiochromic Dye system. A copy of the I dosimetry correlation report is available upon request. Irradiation was conducted in air at ambient temperature and I pressure; Radiant heat from the source heated the samples somewhat, but the,temperature did not exceed 85°F, as indicated by previous measureme:r,its on an oil solution in the same rela- I tive position. I GRD:of ISOMEblX iNC. I CORPORAT~ OFFICES
- BO SOUTH JEFFERSON ROAD, WHIPPANY, lliEW .J!:RSEY 07981 o (201) 887-4700 ci\uMmali~ Switch f.O.*mu~u... ..,.._ '
I
I I I I I I I I I APPENDIX E
'DAYTON T. BROWN' TEST REPORT I
I I I I I I I I lsomedix, hie.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, *1111nois
- 7828 Negle Avo .. Mor1on Grove, Illinois 60053 (312) 966*1160
- Columl:)us, Mississippi
- Post Office Box 20'l4, Industrial Park South. Columbu~. Mississippi 39701 (601) 327-8015 c:Automntit. S111trh en.,.,...,,,.,.,.,,,_
I
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DAYTON T. Bs"=<DVl/N,Nc. C,IOSJ' W 1.1 A *, UE!& ' v~
¥5ER *W I
ENGINEERING AND TEST DIVISION I CHURCH STREET, BOHEMIA, LONG ISLAND, NEW YORK 11716/(516) 589~6300 I TEST REPORT I PROCEDURE No. DAYTON T. BROWN, INC. JOB No. DTB04R77-1651 Revision A 401797-00-000 Al
.. CUSTOMER: ISOMEDIX~ INC
- 25 EASTMANS ROAD PARSIPPANY, NEW JERSEY 07054 I
I
SUBJECT:
SEISMIC TEST PROGRAM PERFOR..."'1ED ON NINE SOLENOID VALVES . I I I ATTENTION: MR. N. BURSTEIN I I THIS REPORT CONTAINS: FIVE PAGES AND TWO ENCLOSURES I PREPARED BY S. J. FRANKLIN I TEST ENGINEER W. W. SCHAAF I STAFf ENGINEER I DATE
- 7 NOVEMBER 1977 I
THE DATA CONTAINED IN THIS REPORT WAS OBTAINED BY TESTING
*N COMPLIANCE WITH THE APPLICAOLE TEST SPECIFICATION AS NOTED I I I
l!::==============================::::::=========================-~--~--'-~_,..~~ ot\ulnrantit. Switch (;n11c*~1av.n All~.,.......... I I
I L.__. -- DAYTON T. BROWN1Nc I Revision Page
~S¥*:tl!N'~r/
' * 'f I Ch~nge Revision A added to Test Report Number; I Cover Page Date updated I Enc. 1, Pg. 4 Notes 1, 2, and 3 added Test :Condition changed from Lo to Hi
.I Enc. 1, Pg 5 in Sequence Number 25 I I I I. I I .I I ~. I I I I ,' :*
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I ot\ulomotic Switch Co."'""'~" .. ,,.,,,._ ' . :
I, DA YT"ON T. BRO Wi\l/Nc.
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A*l@i!liO"*Mmm'.Ofu*'4,v I TABLE OF CONTENTS I
§ubject, . Paragr.aph Page Number I
Abstract 1.0 2 I References 2.0 3 Administrative Infoi;mation* 3.0 4 I Test Program Outline 4~0* 5 I I Enclosures (1) Seismic Test and Results 71 Pages I I l '
* (2) Photographs 2 Photos i._;,
I I I I
*1 I
I I 1651 Pg 1
*1
I DAYTON T. BROWN1Nc. I
- 1 1.0 ABSTRACT This test report details the.results of a seis~ic test program conducted on nine I solenoid valves under reference (a) to the requirements of reference (c).
Results of the test are detailed in the following text. I The test items were operated during portions of testing. The test items' operation was the sole responsibility of Isomedix Inc. personnel, and all operational data was retained by same. I Test data pertinent to this test program will remain on file at Dayton T. Brown, Inc. for 90 days. I .I '.I '.I
- 1 I
I 1651 Pg 2 I
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- QA YTON T. EJROWN1N~.
- w I ME:sess a se Er:rJ I 2.0 REFERE~CES (a) Customer Purchase Order Number 2019 I
)
(b) Dayt<m T. Brown~ Inc. *Job Number 401-797~00-000: I (c). Test Specification and ASCO Qualification* Specification,_ dated January 1977, Revision; September 19, 1977
- I I
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. DAYTON T. BROWN1Nc. .
- h *: ~. *.:
*- A WIQi\Wv l!.Q. ADMINISTRATIVE INFOPJ1ATION CUstomer: Isomedix Inc.
I Test Item.Description: Solenoid Valves
'*I quantity Received: Nine . : ..
'I Serial Numbers: ASCO S/N Dayton T. Brown, Inc. Assigned S/N ti. BV-206-381-6F
. NP-8344-A-71E 1
2 XFT-831654-V 3
- 1* . HV-206-380-3RF NP-8320-A-184E 4
s
.. NP-831665-E
*uvA-202-300-2RF 6
7 ti' NP-8321-A-5E NP-8323-A-39E 8 9 .l1* . l.. . Date Received: 30 September 1977 l1 Date Shipped: 7 October 1977
. Customer Representatives Present During Portions of Test:
- 1 f -* ~
-Name Affiliation 11 Mr. D. Gibbons
.*Mr. N. Burstein Mr. Conca Isomedi.X Inc.
Isomedix *Inc. Isomedix Inc. ii Mr. Plaut Mr. G. Fleishman Mr. R. D. Powell Automatic .Switch Automatic Switch Automatic Switch Company Company Company Mr. T. R. Hays Automatic Switch Company LI.
'I*
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~I cu\u1omi:1Ut S1111!r.h Co."'-""'~" .. _ - ' ~* . : ~ *.' *. _: .: - .
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DAYTON T. BRO WN1Nc. AF'llt.M>v I 4.0 TEST.PROGRAM OUTLINE I Test Item Test - Description *' Results I Seismic Solenoid Valves See Enclosure 1 I I I I I I I I I I I I I 1651 Pg 5* I I
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DAYTON T. BROWN1Nc. I *~ .. . .... .
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- .I Enclosure 1 Seismic Test and Results
~ 1- . .I
- I I
.1 1651 ~***
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DAYTON T. BROWN/Ne. 7 I TEST REQUIREMENT The *seismic test.shall be conducted in accordance with reference (c). I TEST PROCEDURE .. 1* The nine solenoid valves were subjected to the following procedure in each of the three orthogonal test axes. I
- -*step 1: A pretest visual inspection of .the test items was performed.
Step 2: The test items were moun.ted on the test fixture and set up .to be energized I during testing. A triaxial control accelerometer was 100unted on the test fixture and response accelerometers were mounted on the test items. I Step 3: The test items; energized, we.re subjected to a sinusoidaLvibration sur-* vey from 3 to applied 100 Hz at a sweep rate of 1.0 octave per minute. The
- vibration -
level was + 0.2 g. I The accelerometers.' output* signals were *plotted on graphs of acceleration . versus frequency.* I Step 4: Step 3 was repea,ted with the test items de-energized. Step 5: The test items, energized, were subjected to a sinuscidal....vibration I dwell "test. The .frequency. .was .determined: by the* represent*at1ves*:
- 90 *
- Hz - Z axis, 95 Hz - Y axis, 100 Hz .... X axis. The applied level was * *
+ O. 75 g. Dwell testing was performed for 333,333. cycles in each of
- I t)le three axes~ The test items were energized for all testing. Every S!:ep 6:
15 minutes, the items were de-energized for approximately 15 seconds. The test items, energized, were subjected to the*OBE seismic test. One I cycle from 1 to 33 to 1 Hz was performed in 10 minutes. The applied vibra-tion levels are.given below: I Table I Frequency (Hz) _!pplied Level I 1.0 to 1.2 1.2 to 8.0 6.0 inches d.a. 24 inches per sec. I
. . 8.0 to 33 .+/- 3.0 g'~ .
Step 7: Step 6 wa~ repeated-with the test items .. de-energized. I I 1651 Enc 1 Pg 1
. . DAYTON T. BROWN1Nc.
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I R
.. ? '*.
TEST PROCEDURE - (Continued) I Step 8: The'test items were subjected to a combined SSE and fragility test.* Each of the following frequencies were maintained for 15 seconds: I 1.0, 1.25, 1.6, 2.0, 2.5,. 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0, : 20.0, 25.0, 32.0, and 33.0 Hz. The applied vibration levels are given below: I Table II - S/N's 1 - 9z Axes z & X and' S/N 6z Axis y. I *Frequency (Hz) 1.0 Applied :Input Level 6.0 in* -d.a.* - 1.25
- 5.S in. .d.a.
I 1.6 2.0 4.3 5.0 in. in. d.a. d.a. 2.5 4.5 in. d.a.
- 3.2 4.4 in. d*.a.
- 4.0 3.7 in.* d.a.
5.0 2.8 in. d.a. 6.3 2.2 in. d.aQ s.o
- 1.8 in. d~a.
10.0 - 33.0 +/- 1.0 g's
' I I " Table III :....- S/N' s 1 - 5, 7, 8, 9, Axis Y I
1- . Frequency (Hz) **Applied Input Lever* 1.0 6.0 in. d.a. I 1.25 1:6 4.S in. d.a. 3.6 in. *d.a. 2~0 2.7 in. d.a. 2.5 2.4 in. d.a.
- I 3.2 4.0 1.9 *1n~ d.a.
1.6 in. d.a.
. 5.0. 1.5 in
- d.a.
6.3 1.6 in. d.a. s.o -~ 1.0 in. **a.a.
'10.0 0.75 in. d.a.
I 12°.s - 33.0
.+/- 4.2 g's The test was performed with the valves energi.zed and de-energized and
_I with h:f.gh and low pressure. The leakage rate was monitored by Automatic Switch Company during testin*g. . ... * **" ,._ 1651 Enc 1 Pg 2
. \.
oi\utomatlc Switch co. ............... -...
. . I A
~.
,4Wi&Q&WW&JWWW
,_..!ii!WRllW 7 t:JA YTON T. BROWN1Nc.
I TEST PROCEDURE -' (Continued) Step 9: A post-test visual inspection of the test items:was performed. I TEST P..ESULTS . I A.pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance- with the referenced. specification. Refer I to the-vibration test smnrnary for tabulated results.* A pos~-test visual inspection of the test items revealed no anomalie_s due to testing. I I. I ~ - . I I e*-1 I I r l : I t I I I 1651 Enc 1 Pg 3 I o.\utomallc S11.l!ch Co. .......,. ...... -
-- -r-. - - - - - *~ - - - - - - - -
. ~
. VIBRATION TEST
SUMMARY
.r 11111!!1 -
Dwell Test Data .. , Units Ener. Test Duration Freq. Input Test Response (+/- g 1 s) Page No. of
~ DTBS/N . ~ De-en. Condition (min.) (Hz) (+/- g's) Point Start Middle ~ Graoh (Enc :1) ~
1 1 - 9 ,z En. Survey 5.0 7 - 17 Note l 2 .1 - 9 Z De-en. Survey 5.0 18 -** 26. Note l 3 1 ~ 9 Z En. Dwell 61.5 90
- 0.15 .1 0.68
- 0.66 0.64 2 1.1 1.1 1.1
' 3 0.80. 0.79 0.76 4 0.90 1.0 1.0 5 1.1 0.85 0.80 6-* 0.81 0.80. 0.78 ... 7 0.60 0.68 0.66 ~ s 0.10 o.s2 a.so >4 M 1 - 9 Y En. Survey 5.0 9 1.0 0.95 0.90 27 - 37 ~ 5* *l - 9 Y. De-en. Survey 5. 0 38 - 46 ~ 6 *l - 9 Y En. Dwell 58.5 95 O. 75 1 O. 78 O. 78 O. 76 '"d 2 0.75. 0.75 0.74 ~ 3 1.30 ,* 1.30 1.32 .z:.. lt - o. 61 o. 60 o. 60 5 0.77 0.75 0.75 6 0.81 o.so 0.78 1 o. so o*. so o. so 8 1.25 1.25 1.25 9 0~63 Q.63 0.62 7 l - 9 X De-en. Survey - 5.0 47" - 55 Notes 2 8 l - 9 X En. Survey 5. 0 , ** 56 -. 65 & 3 9 1 - 9 X En. Dwell 55.0 100 0.75 1 3.2 3.2 3.2 2 1.3 1.4 1.3 3 0.9 0.9 0.9 4 1.4 1.3 1.3 5 3.1. 3.1 3.1 6 1.0* 1.0 1.0 7 4.1 * ~.1 A.O.
8 4.3 4.2 4.2 9 2.8 2.8 . 2.8
~ote 1 - Data was lost at TP 05 during the survey.
Note 2 - Crosstalk was not recorded at control point for the second horizontal axis.
~ote 3 - Dat~ was lost at TP Dl during the survey.
- ~. - -- *- *-- -
- l. cAutomatk: Switch CO.wo*lu:vrn A1111.,.1:111~..
VIBRATION TEST
SUMMARY
Dwell Test Data Units Ener. Test Duration Freq. Input Test RcsEonse (+/- ~ 1 s) Page No~ ()f
~ DTBS/N Axis
- De-en. Condition (min.) (H"z) (+/- g's) Point Start Middle End Graph (Enc 1) ~
. ~- .. -
10 1 - 9 y En. OBE 10.0 11 y 66 1 - 9 De-en. OBE 10.0 12 1 - 9 z De-en. OBE 10.0 67 ~- 13 1 - 9 z En. OBE .... 10. 0 68 14 ~ - 9 .X De-en. OB£ 10.0 68 . 15 1 - 9 x En. OBE 10.0 68 16 6 x En./De-en., SSE - 26.0 Hi Pres. I 17 6 x En. /De-en. SSE - 13.0 I Lo Pres. I~ 18 I V1. 6 y En./De-en. SSE - 12.0
~ Hi Pres *.
I~ 19 6 y En./De-en. SSE - I f'l 45.0 I :;l 0 Lo Pres. I I i-- 20 6 z En. /De-en. SSE - Ui 20.0
& Lo Pres.
i:. 21 I 2, 3 z En. /De-en. SSE - Hi 35.0 Vt & Lo Pres.
. 22 2, 3 y En. /De;_e*n. SSE - Iii 1s*.o
& Lo Pres.
23 2, 3 x En. /De-en. SSE - Hi 25.0
& Lo Pres.
24 1, 7, 8 z En./De-en. SSE - s.o Lo Pres. 25 1, 7, 8 z En. /De-en. SSE - 3.0 Hi Pres. 26 1, 7, 8 x En./De-en. SSE - 6.0 Lo Pres. 27 l, 7, 8 x En./De-en. SSE - 4.0 Hi Pres~ 28
- 1, 7, 8 y En./De-en. SSE - 8.0 Note 1 Hi Pres.
29
- J;.' 7., 8 y En./De-en. SfrE - 5.0 Note Z.
Lo Pres.
-'-,-'- ol\ut<rnratlc Sll1tch Co.*mu~u. "'~'""""
1111)
VIBRATION TEST
SUMMARY
Dwell Test Data Units *Ener. _Test. Duration Freq. Input Test Response (+/- s's) Page No. of Seq. 30 DTB S/N Axis 4, 5, 9
---z De-en.
En./De-en. Condition SSE - (min.) 3.0 (Hz) (+/- g IS) Point Start Middle End Graph (Enc 1) Rem.
.. Lo Pres
- 31 4, 5, 9 y En./De-en. SSE - 4.0 Lo Pres.
32 4, 5, 9 y En. /De-en. SSE - 3.0 Hi Pres. 33 . 4, s*.. 9 z En./De-en. SSE - 3.0 Hi Pres.
,_. 34 4, *5, 9 x En./De-en *. SSE - 2.0 O'> Hi Pres. \.11 ..... 35 ,4, 5, 9 x En./De-en. SSE - 2.0 I t'1 Lo Pres.
I ::J ..\ i f) Note 1: Leakage occurred fr~m Dayton T. Brown,: Inc. f17 at 6.3, 12.5, 16.0, 20.0, and 25.0 Hz.
- Q O'\
Note 2: Leakage occurred fro~ Dayton. T. Brown, Inc. 117 at 10.8 and 6.3 Hz.
. ~
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- -.. - - - - - - - DAYTO~
J T. .BROlN".N INC,
- .i/.lJ/lf?.r.
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. Serial Number(s): ... ~~.J.T.Ri.~
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- ./.9.. .. '?.~ . ~ .......... -.-.-g~p-e-ak- Job Number: ........... ~?.: ..1..?r...7... . . . . . . . . . . . . ~
Pickup Location: ................. <fb..l:Y..:.~ ...?... .............. . /, *. .a Sweep Speed: ............................................ oct/minute Date: ...... / .....9.,.q.........?...? . . . . . . . . . . Pickup Sensing Axis: ***************** ........ ?.!:............................ . D Tape Time:
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ZN<:. Serial Number(s): J>.T~ . ~. J... :"'. .. 9.......... . Checked by: ..... V.~ ................................................... Testing laboratories Unit: Operational ~ Non-operational O i= [ N 0 c. r::r
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t./01797 Pickup Serial Number: ..... ***********************************************:.**** Job Number: .................................................................... Location: .................. L . .'P.. ... ./. ............................. . Sweep Speed: ............. ./!.. ?.. ...................... oct/minute . .I ..... £?.. q. . T. . . .7 . ?. . . . . . . . . . . . . . . .
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Pickup Date: Pickup Sensing Axis: ................... "C: ................................ .
.. 11 0 {'
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Number(s): .. ~T~.~*~J .-::?.51.. ...................... . Checked by: ....... /.'.' ..................................................... . 2 3
.......~..........,.,.,...........,...,.....,...
4 56709, 2 3 4 56709,
- D.AYTOJ'T 2
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T. BRO""VV.N' INC. 3
. Ttstlng Laboratories 4 567091 2 Serial Unit:
3 4 Operational 567091
~
2 Non-operational O 3 4 567891
-60
- .~:::::::'::'J::'::::,:::::~~ ~E~f Vibration Axis: .......... ~.......................... .
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. Pickup Serial Number: ............... Pickup Sensitivity: ..... ../ P.~~....?.............. :... g peak Job Number: ********************************************************************
Pickup Location: ....... :......... r.. :2. . . 1.. . . . . . . . . . . .. Sweep Speed: .......... .':_);*~-*~******** ..... _. ... oct/minute Date: ..... .l. *****...,.*. P.. .C.-*r... ....... .7..!.... * * * . . . .
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Pickup Sensing Axis: .............................................................. . O Live ~e Time:* I.::. u)
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Plott<d by' ... j}J.dlf!. ~ . Checked by: ................................................................. . J._ _ D.A.YTO:t'V 'I.' E Fl 01¥".N" 7 T~stfni Laboratorl~J. IN<.".
"Test Item:
Serial Number(s) '. ... ~J.~ Unit: Operational a/
..# .. .\..'::~~ .. 9......................
Non-operational O N 0 c.. er
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/ 0 b Pickur Scnsin: Axis: **-**&."-********-**. ***- .
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........................~ ................................................. .
- ~- -- - -- *- *- - - ---*-* -
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., DAYTOJV 1 T. ER01'V.N IN<:.
Te!litrK Laboratories Serial Number(s): ... ~J:".~~-'-~-9. .......... . Unit: Operational 0--- Non-operational D I 2 3 4 567891 2 3 4 5678.91 2 3 4 567091 2 4 567691 2 3 4 567891
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3 0-0 ...n
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. ~01?ct7* ... NI Pickup Serial Number: ..... -. ..... .Job Number: .................................. ****:**************************** ~*
.- .* . . ? 7 Pickup Location: ......................0.:...................................... Sweep Speed: ............*: . ./L .. '!'.. ......... :........ ocflminute Date: Io~ ...................
77 ..................... Pickup Sensing Axis: ....................... ~............................ . D Live ~pe Time:
/~) .
u Cf tµ_* . :..... .<!1?~. '!d.. . . . . . . . . . . . . . . . . . ..
******************~****************************
"Test Item:
Plotted by: J
.D.A.YTOZ'J" T. BR Ol-V.ZV me.
- Serial Number(s): ..... ):::i!.1:3...~ .. L'.':':" .9.....................
Checked by: .......tff-'r . r...?.. .................................................. . """"""' ===*=*=-y Testing Labomtor/eJ Unit: Operational ~ Non-operational O Test Condition t D Unfiltered f i Fl ..... ~Hr!- Bw -50
-20
-10 0
I>>
";l
- r zc 3
O"' 0 .,n Cd..~. Y. . . . . . . . . . . . . ./..9...0.....~ .......~; !::~ 41..:? ../..7.77.......................
- 1 Pickup Serial Number: ........... Pickup Sensitivity: ......... Job Number: ............. f'-'
Plckup Locatio~: ......................12... . .t . . . . . . . . . . .. Sweep Speed: ................. /.~ ....'9. ........,.. : oct/minute Date: .................. ./. ....... .??..~ ........ 71.. . . .*. . .. r1 Pickup Sensing Axis: ...................... ~ .................... ~ ........ . D Live uvfape Time:
- I ~or .
- .'-/ - ---- .... - -
*-~
Plotted by: ... 4~
*********c* -~ ......................................
DAYTON"
. JllllJI
'-- ... /
L.,._ T. .BROYV.IV" INC. waw
'Test Item:
- -c~
............. l"P...l./d .................:........... :. .
Serial Numbcr(s)_: .. J:::?"!R> :#. . \..~ 9. .... ..... _ ....... .
Checked by: ... &.>.. . . . . . . . . . . . . . . . . . . ~ . . . . . . . 1 Tt.<tlng Laboratorl... S....................
Plotted by: ... '. ..
Checked by: d~. . . . . .'. . . . . . . . . . . ~ . . . . . .
DAYTOJ'V r T. B.R.Dl-V.N IN.,,
Testing Laborotorle!
Unit: Operational ~ Non-operational O 1 2 3 4 5 6 7 8 9 I 2 3 4 5 6 7 89 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1
~f..!-~-p.:=q:~t:;.;_l;l.: '.=':'.:!:FF I I I I I II! iii, (1,, i ;;;. lii*l'I" ii. '"-"- ... _J_µ__!- ;..j..;.l ;__ ... : ;::'."':'~r:-:::-7 ~
! .. -
- I.,..;:M:.,.,":,.,',:rr:rr:rr,:."'*;.~'.;"'~!'.~;;;""~"":~":r-------------,-~./..,...._------. -60
-T-,,...-r*.,....,.;1-r,'r"I" L~ *p ! r .... :(.. ,_,__ Vibration Axis: ............... -C:::::::-:-.................. .
i;:; ;::; ;: : ~*~* ::;: Test Condition ... £.II..;;;{//?...~........... .
- O Unfiltered ~red i
Fl ...... f.Hi!- Bw ( .... 3. to -50 10
-40
-30
-20
-10 0...
t>
'!:J
- r zc 3
er 0
...ci1
-6
'r-J 3
Pickup Serial Number: . . . . . . . .it.. . . .17...-.. i . . . . Pickup Sensitivity: ...'. ...... .. / .. "?. ..~.:.... '?. ..... mv peak g peak Job Number: ............. 4('.?. .i..7.7..7................... .
!"f-Pickup Location: .............. ,...... <b. ..t.>J..Ch?. . ?.:......... . Sweep Speed: ..................... /.~ .... "?.. .....,. . Oct/minute Date: ........ .1. ........<2. ~e.:r . . 7.Z . . . . . .
- i......._ . . . ...
- I 2 o L...
Pi'illlii.Sensine Axis: .. iiiiiiiiii ........... liliie -LYf7 Time: ........................................ ../. ..
.... -* -***-;. ~ .. - ' .-~'
-* --\__ ..
, __ - - -" -* -* - ~-; \_/
t/Jl.4.K.f.~ ......................... :"******* - 41~**********************~**************
"Test Item: ........ ....
Plotted by: ... DAYTO:l'\T T. .BFl 01¥".N" Serial Number(s):. ¥i°.C$ ...+:1:-.L~ ..9.... .": ................. .
.&f:... . . . . . . . . . . .: . . . . . . . . . . . . . "f INV*
Checked by: Tt:*ting Laboratori** Unit: Operational if Non-Operational D t f [ -50
-40 N
0 c. CT
-30" .....
c. n
"'c.
-20 0
'O
- r z
=
3 100 1000. . 2000 0 . CT mv peak ,..J
'1...~.!..? . 1...7. ............................. .
. .. . . / v .:;), -c Pickup Serial Number: Pickup Sens1t1V1ty: ............................................ g peak Job Number: ..........
r Pickup Location: ................ ;~.:. r.2...1.. ............................ . Sweep Speed: . . . . . . .*. . . . .
/
~ ~~= !... oct/rninute Date: :................... /. .... ~.~ . .77......................... .
. /2. ;'f_ . .
Pickup Sensing Axis: ......................:;?., ................................ ,. D Live ~Tape Time: ............... ; .............................................................. .
i r . """._..,: n* N 0 c..
..... C'"
*\D c..
"'.,n
. "c..
-10 a...,., .
't:I
- r zc 3
er l(ci /797 Pickup Serial Number: ............ ?'1..Y........................ ~ . . . . Pickup Sensitivity: .......... /..~..~...~.........~; ~::~ . Job Number: ................................................................... . Pickup Location: .................... fl.. b.............................. Sweep Speed: ............. .;......'?........... .:.. .,.... oct/minute Date: .............. ./. ...... 9.~....7,7. ......... ............ . Pickup Sensing Axis: liiiiiif """" ..................iiiiiiiil lliive -~ Time: .............. /..2./.Z. .............................................. .
- ...J-?k - ... - - 'eJ ~;JP Plotted by: ............. b?P.':-'.. .'. ....................................
" J D.Av-rorv T. .BnovV.N" INc.
-- Se"rial Number(s): .~l.~#..J.~ .. .1..........:.....-. ..........
. //1?
Checked by: .... ~.;2.......................... ,....................... .. f T~*tlnt Labohuorln Unit; . Operational ~ Non-Operational D
~
tj 0 Q, N C'" 0 -30 -....
* - .... ---* * - **-* *-** ..* 1-
...n Q,
Q, n
-10 0
iJ
'ti
-:r zc 3
C'" 0 mv peak
- j ('):
Pickup Serial .Number: ..... ...... 1J. %....'!....~ .....:.................. Pickup Sensitivity: ........../.~:.'?.~
--:J
..... ,.. ._ ......~ak Job Number: :......... :/..<?..(?.:.'!...?............................ :7 Pickup Location:
-:-"? 3
.................. /...!. ....................................... . Sweep Speed: .................. A.... ~ ........... _. ... oct/minute Date: .... ./. ..... ,.r2..9f..... :.7...7. ........................
Picku!i.Sensing Axis:* ................... ~ ................................ . O Live Time: ....................... '2-1 2.-
*" .. / ................................................. .
_oAfrt0111lltfr: SMtch Co."'"""""* ,. '"" ,_
1-\
\.J t, ) t) . (_'.'
;:}~******************
"Test Item: ............. V.P,1::. . . ..£. ............................
... ;:D,1.~.¥..1... ~-- .9.;. ****** :...... *********
i;J/!;*. . . . . . . . . . . . . . . . . . . . . . Plottod by' ........ DAYTONT. BRO,,VN" Serial Number(s): 1 IN<.". Chook<d by' .... Tt!stlng laboratorln . Unit: Operational ~ Non-operational O z
'r l '.: '. ::",*I 1 .;::i 3 4 s 6 7 a .9 ' 2 3 4 s s 7 e9 ' 2 3 4 s 6 1 a9 ' 2 3 4 s 6 1 a9 1 2 J 4*'c', 5 6 7 8 9 1
- =-.ri[ifilill'
~-!.~WlL)lTITt:"T"t"n .. ~!J:tJ+;-r-++++~* -..!.-r*+*H-....,- f-rr- ...,..... **-- .J. - ~'- *-- .: .. ~*"I
,;:r-rrr'~[~f.r~rl""T""'F -60
. i***: ,. *--* ...r***- -
1**-* *~ r:
!91' 9 1~-.-.-.. - *'". -~r-- * * ~~-- I lJlTff'i*' "i:Jl,i;l'i>i """"ii* ' I ! i I l!l .,,1 . * :_*. *f:or ilL _7_ .
-~ -~:_ -r-- 'I:: rm ,.;.,.;;:.:.:.."~ . c-H-f+-+~ *+-, :-* .... .+!- Vibration Axis: ............. ~ .............. : ..... .
i 8 .... ' ! ' ! ; '. * : " " *-* : .
- ; Fi { ~ :t_ =~I ;:) ~~I~~[: ~~ E? ~:~ ::$::~= '.;:~ ~ #~: :: ~: ~ ~~~~ 6~ fol Cond;t;on V. 'i:. cof:'".~[ll.~.~")) ..
.i ; ' >f.:,._ ...... **- .J :..... _- ' ;;* :~ Iillt:II :;. -- ~:... ~- ..~ ,:__ . -Jl-H f~ + .:!, '.!; .,: :::; '* ., .*:. ... _µ4 ~~H+:~ ~: .:;. -~- ;.;-;~ O Unfiltered ~red I . ... ,. . T1 .. {'He '3
~-* ~.-~ --1~- -.~* *-* :~ ~~~. +H~ -*~;;~~~ :; .; ~(=: ~ ~:..~. -~~l~~1t '+t ii** ~~ ~~ :j*;::* i:~>m :*::::::;**~-IT: w~it~ Ji;~:}~~ +/-f 3
-50 i Fl Bw to J..?. ..
Bw ( .. /.? ... to!?..~
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';1:
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1, -40 9
~- B n 7 6
I-' 5
>'j ..
OQ 4 N -30 I-' J 2
-20
-10
.,0 I>>
'l:J
=r Pickup Serial Number: ............ ~f...'1. . . . . . . . . . . . . . ..
100 Pickup Sensitivity: ......... 1000*
/-:::..:?..:... '?. ..........-~-~-~-:-:-.~
2000 Job Number: .............. lf 9.!. ?7.1... . . . . . . . . . . . . . 0
~ d Pickup Location: 77? 4 Sweep Speed: ................./, ... :::?....... . Oct/minute Date: .......... .......... /. ..... C?.~ ....77 . . . . . . . .
Axi~:**.**:.:::.:*::**:.::*:.~*::::***:::::.::::*:.:*::::::: Pickup Sensing O Live ~pe Time: .......... :: ..... :......
/.t./..?. ....................................
-.J* -
Plott<d by' ... ...... t!'!" -
'fif~******:*******************
- - - ,- - - J,;... __
DA"YTO:l'T.T. BRO'\¥'.N
- llliil * - .
"Test Item: ......... ...
Serial Number(s):
- c-t/.1!..~.11../J . . . .*. ......................... .
.)5f ~.. ¥. . J..7'. . 9. .......................... .
.~.................................................... .
INC. Checked by:
=-===.7 r~*ting Loborarort~*
Unit: Operational ~ Non-0perational O
-10 0
ii!
"':rz c
3 O" 0 ... 0 100 1000 ... 2000 v *V Pickup Serial Number: . . . . . . . ~ . :J. .b. . . . . '. . . . . . . .. J O mv peak Pickup Sensitivity: ..... ,.................\ ................... g peak.
- Job Number: ........... '/..?../79.1. . . . . . :. . ,..............
Pickup Location: ....................... \ ... Y. . . ~................. .'......... Sweep Speed: .............. /!.., . '?.. ....... :........... oct/minute Date: / ...:.... ??..~C.......... 7..7. . . . . . . . . .. Pickup Sensing Axis: ..'...... .......... ~.: .............................. . D Live r¥'fape Time: ................... ../.?..(?.. ................... ................. . _0Au1m11allt Swirch Co."'"'"~"* ...,;.,....,. :
I,,.- / . rI.._)
*r tl;~ "Test Item: ........ ..... W..ll!.1:4. . . . . . . . . .,. . . . . . ..
'-~
- : : :~,* *.&f:* * * * * * * * * * * * * * * * * * * * * * *
- D.A.YTON" 7.' B R O~\T.N INC:* Serial Number(s): ~T.~: .. ~ ..l.'.":J. ..9........................... .
....., . , Tts_rinz Laborarories Unit: Operational ~ Non-operational O N
0 0. er
'0.
"'n
~
0.
~
-10 0
j;l
't:J
=:I" zr::
3 er
-0 ..,0 Pickup Serial Number: . :. ......... /.Y.'..(.f:.~..?............. . Pickup Sensi.tivity: .......... / ..
'?.. ...~~ ...~ .........
mv peak g peak Job Number: .............. f..~./.7 . o/...7....................
- Pickup Location: ....... :'..................... T.J?. . . .7.................... , Sweep Speed: ............ /.: ... ~?.. ......... .......... oct/minute I oe;-** 77 Date: ............................................................................ .
Pickup Sensing Axis:* ........................... ~ ........................ .. O Live QXPe T1me:
. *2 z_
.......... /.. .... /. ...................................................... .
CJ -* ------. ml&Ain<ln-rchc~ ....... -
- .Plott~by:(J)~. =.. - - - - ~"' 1:::' ~~~.!~ 9* . - ti J. '
.D.A.YTO:l'T T. ER 0"1T.N"
'"f 'N"*
z Serial Number(s): .... ~T.~--~**'****~.. Cl. .. ,:'. ...... ******** Checked by: ... ~?......... ................................. . T~srtng laborororlot Unit: Operational 6 Non-operational O 0 c. CT
...,'0.
(') 0.
-10 0..,
"Cl"'::r zc 3
CT 0 ".., "Tj 0
- 3 . . . . ct!?.. 'i.. . . . . .:. . . . . . . .. /.'.?..?.~..... Q ... :.....~; ~~:~ lJJ?. J?.~Z ..................... ("'
0 A. Pickup Serial Number: Pickup Location: ................... -r?.. . t . . . . . . . . . . . . . .. Pickup Sensitivity: ...... Sweep Speed:
. ; a
.... :..... ... .... {.'......... *...... .. .
- Oct/minute Job Number: ................
Date: ................ ../......... ~~.... 77. . . . r Pickup Sensing Axis:* ...*......... *:~ ..................................... . D Live Time: ..........'. ........ /J./"?. .................................. . _<>luJlomaUc Switch Co.ucw"rn". "'~'""""' :
~-
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I j' (.!
........ .....?!?.'?.:. P.g:..-f _ ........................... .
Plotted by:
. Jhf:.:.t:!!.!//,~/
... ;J -
"Test Item:
Serial Number(s): .. ::Dl..~.~ . .L-::...1'. ....................... by:**:.~L-: .. :.:.... *.. :: .. *:*:**:::::::.:*::.. :::*:*:::::::: .7 D.A.YTO:N"T. ..l3ROl'\T.N' INC. Testing lob~rutorles. *.' Checked Unit:
<?peratio~al ~ Non-Operational O
~
tJ 0 0..
,c.
0-
"n ll' 0..
-10
- i! ;::; :::: .::*::::* :::: ::*: .. :....
@t:t~-~:-; ~ ttr-2:~ 0 'TJ
- 0 3
0 .N Pickup Serial Number: ...... C::D. ~...
'1
- r. . . :
. :. . . . . . . . .:J 0 .-<::> mv peak Pickup Sensitivity: ........ / ........... '. .................... g p.:ak Job Number: .........
//~.../.21..7...........................
o<!.r- 77 J>,. p*1c k*up Lo cation:
. ,.,,-/
............ .f .... !.............................................. . Sweep Speed: .. /,-:....?.. .........:. . ,. ... oct/mi.nute Date: ............... ./. ................... /.. ............................... .
Pickup Sensing Axis: :: .............. ~.: .............................. :... . O Live ~ . Time: . / 7-;Z
...................... k". ................................................. .
-30
-:-:-:-;- ~~ ~: -~.: .... *7-:. -~ ~-:- :.. .. ,--i-*
I I'. I 1:;
! '*I
- .
- . ..
- ]. . -- -**f- *- - -
- ~w*:::
iili ::;::::::::*. :.:*.. . () . -1*-::,-*~*.:-'.:-'::I;:_'.-~-,*_:_...*_*_:~ . :_i*-~ ~~-- ~1-~ -20
-10 zc 3
c:r 0 . ., 0 Pickup Sensitivity: ........... ./..'.?.... ?.~ . ~ .......~~ :::~ ~ Job Number: .. .......... 'i.. ~.J].1.1. . . . . . . . . . .:. . . Sweep Speed:* .....:* ... :....... .J. ~1.. .............. oct/minute Date: ........... .. :.. ../ ..........0 ..~ ...... 7.7. . . . . . . . . . D .Live ~e Time: ***:*****************.************.**
*" L 12/ **:******************* ******************
_o~omntlc Switch Co.""""",;."'"._. '
*. ' 1 Iv~ "-~*'_
ti "Test Item: ....................V~............................................. Plotted by: ..... § .. ~-~\.~\-:.~..1..N......... ,.......... . r~§<<. L:~::,;:.,~~:; *~ Serial Number(s): Checked by: .. ~~*................................................... . Unit: Operational 4 567891
-60
~
N 0 c. r:::r
'c..
"nD>
c. lll 3 0 OJ "O
- r zc 3 .
r:::r o* 0 Pickup Serial Number: ..... . .Y.<;;. ..?!. Y............................ Pickup Sensitivity: 100. v
.,.... mv peak
........................................... g pi;ak J~b Number: ............1:-:f..P.J ...1.. o/...'J:. ........................
Pickup Location: ..............9...~.-::..A~... /. ....................... Sweep Speed : ............. .... / .... !?. ..... ......... octiminute Date: ...... .l......0. &...t. . . 7..7.................. Pickup Sensing Axis: .."................. Y. . . . . . . . . . . . . . . . . . . & Live D Tape Time: ..................... .J.. ~.. !F..f?...................................... .
-i110:<im~ai.,-........-
Plotted by: G. /-\ E:.I l..)LE:.10
.. " J.
---- w
'Test Item: . . . .----~
Serial Number(s):
. .0.. . !t/J:-:S':...... .'............................ -
Checked by:*;f>*.:.:::.:::::::::::***:.::::.:::::::::::::::::::::::::: r
.D.A..YTOJV T. .BRO"!IVJ'V r~sr/ng lcborotor/tJ INL'.
Unit: Operational
-50 N
N 0 co Q.
-30 ....
C'" c.. n n ll> it-
-20
-10
~....:..;
...0 ll>
'o:I
- r z
c 3 C'" 0 .,n I oa. *o . ;......mvg peak peak Pickup Serial Number: ...:........7...G....tt.q.Z........:......... Pickup Sensitivity: .................................... Job Number: ............... Y.O./..'J.CJJ.1. ........................ . Pickup Location: ............C.RN.."t.;./. . . X~.J;./f.... Sweep Speed: .................... .f.<9...........,. ... oct/rninute Date:
- 1 .......... 0. ~.f . . . 7-..1.. . . . . . . . .
Pickup Sensing Axis:* ........................ Z............................. . Gfuve D Tape Time: ........................:.... l . °l . rJ.~ ............................
0 *\_) (_i
~~--~-~~********************************
Plotted by: ... VE~-Q_.
**;;J(? ......... ,~r***:***************************
ti "Test Item: ............... Serial Number(s): .... ~T~.-~ ... !.. ~...9..................... .
'T.' BT"'l.OV?J\T INC.
Checked by:~........................................................ . DAYTON"
*1 Testl11g laboratories Unit: Operational E'.'.(" Noit-0perational O hi 0
c.. er c.
"n c..
~
-10 0
.................. ~$/~...... :.................. ( 0 i) . mv peak . l/Ot?'-77 . . . . . . . . . . . . . . . . . . .*
77 Pickup Serial Number: J,>ickup Sensitivity: ........................................... g peak Job Number. *********:*o~*~*-*
.V.~.V. .. (J ..................... . Sweep Speed: oct/minute Date: ..... /. ....... l:.. ( .............................................. .
Pickup Location: ................... Pickup Sensing Axis: ................... y. . . . . . . . . . . . . . . . . . . D Live 0 Tape Time: f ")')() ~~1ito:rimrchCo.ia~:Jilll
- - - - - - - - - - - - - -c- -
Plotted by: ..... ~ .. :... H.f.:.l!~.4.c..t.~ ...................... . D.A..YTON' J. T. BROV?.N INC:,
~--
"Test Item: ........ .............. V~. !.v.~ . . . . .~. . . . :. . .
Serial Number(s) _: .. ~:rrr~.~ .. !.. ::'!... Q........................ . 1 Checked by: .. 2 3 4 567891 2 3 4 567691 2 3 Test/nft laborrtrorfeJ 4 567891 2 Unit: 3 4 Operational 'tJ::i 567691 2 Non-operational D 3 4 567891
-60 Test Condition
- /:.:.::::: .. *i" :* H. ! 1 :1 ::1*:!::::~.:":.::1:* .. ,*, ... 1 il1 ffi:r*: .* .. :* .. ::11 1: ..... :
- 1 ili :: i i:', .......
1 1 ii* ounfiltered Q"'f"iltered Bw ( .. J. .. to . !.~..... ] -50
/f!..9. .]
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- 1 111 *** * * '" * "
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~ T~srlng laborotorln
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- Testing laborotorl~:
INC:. Serial Number(s): ...... Unit: Operational B" Non-operational D N 0 c. er
'c..
n
.,c.
n
-10
.,0...
"tl
- r zc:
.3 er 0 ...
n
* :+.-
Pickup Serial Number: ........... J..~~-~.................:.............. ; (Do Pickup Sensitivity: ........................................... mv* peak g peak Job Number: .... l/.Q.!..f..'.?..:J.. .... _................................. . :o Pickup Location: ............. Vk?. . V.f ...... .fl. . . . . . . . . . . . . Sweep Speed: ........................... /.. ........ .,.... oct/minute Date: ./ .. 0.\1~.. 7.7. ....... :................................... Pickup Sensing Axis: ..*...................
- y. . . . . . . . . . . . . . . . . . . O Live [ifrape Time: ........... :...... 1\3.. QD......................................... .
~uurm~hCo.*-'*"'--
r.
~
Plotted by: ... *****~""/ .. e.~ 4.1...i.~.. ?;. ............ .
£2(;:?._~~---
DAYTO:N"T. BR01'V.N
\
f l T~stln: Laborator/~1 INL".
"Test Item: .............
Serial Number(s) \*****:D.'.1.~ ...#. .. l..~.4 t/.A../..v..t:'S5
\J
~ .........~/- :................... .
Checked by: . Unit: Operational Non-operational O I Z 3 4 2 3 4567891 2 3 4567891 2 3 4567891 2 3 4567891
~~~~~~~~~~,--~~~--.-60 Vibration ~xis: **********~**t*~*~******-_--***-x***
Test Cond1t1on D.! ................ :).t~t ....... . O Unfiltered FL .. ~Hi!- Bw 3 ... to ./.'?.. . ~ -50 2 ~I ' Tfi*:*r~* -~ :~* ~:....* ~ J~ ~:-: :1::'*I ~~" ~;,,. µ:' * :. \i"". 2:~., ;....... ~: : . :* TilT 1
~TIT* nr ;,: ~~: ~j; ~)!)~i ;~! ~;; ~:'..)Tri *.~! ~ :
1111 "" " '" .... ,,. ,.. ,, ........... It Ilj' *11' ,,., .. ,. :"* "fl . . I F ~ ' . ~ ; : ; ~ : ; ~ ;~u11_: 2
*:.!.?... ~-~I ~~ <:*;*:11TITIFlll
' .* .. """ t~ ~.........
ii!i ': ::; ' . : ' : . . : : l+! ;Jll !li! ; ; !!H' : : LI 'tt i f!;l W' ;: :!'! '!'.l.f . !li by c j}f11-ll
- .. . .. .. " . . . .. 'I 1 1
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VI
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0 "d 0.
~ *rl! 1; -30 a-
'n
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0 l***-1--- I>>
< ';I;: ' ' * ,./ *t**+- -- ..- -- :1- -:-:-,-; 77 *' - .._. *** - ,,
Itt WI I ; ; l+ " 1111 *l:I , ..... ,. ,,,1 ,1 . . . . . 1*I* Ii,,, ........1 "" ,1, .... *1 I 11 , ,, " T ,\ I, ** , , ,
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- 1
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-* T-;-;- ~111-;- ~~: ~:* -~- ..- *-:* *-*"*******
f *1 I. I,
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e *~ 5~=13~J..:\.:: :.:*.~ ::i~.:.LT1: ----_.:_
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11*:11 1 . . . . , . . . 1
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111 I I,, ! ,.,1* 1 *"*" *;:* ,1.. I l 1*!1'** 1"""" *;;: :*. 11! , . . . . . . . . . . , ..
-::::*.:_~ ~:::c::-* ~::::: -~,-r::*-- =:: ~:: ::~: :~_: ---==*L'= *:i:1 t* .*.:~ ::: :=: ::~:::. "':'."'. : ::::=~:.*:::-*;--~- -:- *:*- ~-:. >=:-..::.: :.:::~ll*t -20 p~zj=1=1t~~Ehi\~ ~+/- lr;*,~~:~::; i1::~¢,=:~:-fi~:trt~ T:1f~~~~:ii=~** . *i :. * =~.~~=~Ft
... ':!: ' .'/4:: C ,
1
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I -: .' *:
; :~ :r-* 111 TITT :jl~'
i 1~ i
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- ~ -~ -** * ~:: ~: * -** -:-n11 1~-1 1 nr: ;: : : : ;:n :!;; T: :;:: :* :: ~ t
** L' <
1 11;; ~.:;1;1:::!~::1 :r1;:::;'.'.J:.:*::::
*!'JI 1111: 11i1 11\il'1::*1::!;: 11il'1i'11;:n:.:::.:.:: **1
! ,,1.. r,*,,11' 1 t
11 1 iil,1!11*~1~.,, ..... "'" ,........... I, I ,, ...
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ill! 11
' i lt1r \: :;:: rtii :1:: ;~~ *:::: .:: i * .
- i* ;:t :~.:; ~;: '.jr;r,r* :~:~ :~-::. i 11 11!1*;:;;!:1*~:!\;:1;1:;::::::::':.:*
1 IT1 1 ; 1 i 1.1 ............ 1 i nni; :r!i ~::: :;:; m1 u: y: : : : *:
- j
- rrr1n0 ;i1: ~;: -rrr ~iii s: ~:: : ; *: 1* I rm ~~ ~:: **:*:: ;;~ ~:: :~i~r-iF.REQ .. NF .. l(f;r;*;;::::::.:'.I,.
j11ilii.~~l_!__; .. * *
- l , l l 1':*1 ,; *'~
1' 1 l1111*11l: 1 1,1::1\ 11l;:',,l!1:i
,I,*,
1 111::::::::*:.~
!!'t * *
- i' ; ; ; ;
1 1 -
*. 1 i;
~J1!!!::::::::::l;J![;t*::::*:*:*:.
- 11 .1: :11i :!;:*:*: *:.** :::::::: :::
*1*...........
~;:: ,:;_ : : * :;:: :::: :. * * *
!\l:1.11:1::;*::.::, 1 I 'II I.,
1ii:::;'::::.:* 1*
"tJ zc 0
ii!
;:r 3
a-0 " a- ... l0 100 1000 . 2000 :-' 61 mv peak
* :f:-
3 Pickup Serial Number: ..... ....... A . Q. Y.9 .....:.............. . P1c. k up s **
- ens1t1v1ty: .................... o 0 --,
I 0 '. ..................... g peaK Job Number: ............~/o...t-...7°L'l ........................... 3 0 N
.... Pickup Locatior;i: ...... '4.!v!(. . ~J.. ..................................... . Sweep Speed: ***r**: ....... /. . .P..: ..... . oct/ininute Date: L ....... o.v.t. .7...7: .......................
Z Pickup Sensin"~ Axis: *********************************************************** D Live ~ Tape Time: 7
....... ...... ........~ .00" .........~ ... ..
c>il:oto-nrattc Switch Co."'"'"""* .........-
(\.,. .,
"Test Item: ........ ....... fiA..!v~................~ ..........
Plotted by: ......~ ..... ?.~.~."?.:.(;;.P... ?................... . J - Serial Checked by: .. ~$... . . . . . . . . . . . . . . . . . . . . . . . .. --= '1
.D.A.YTON"T. BRO'l/V.N Testing labaratorln IN<-".
Unit:
-30 0*1 9
8 7 6 s 4 3
-10
..,0 "Cl
- r z
c 3 0-0 .... 10 Pickup Serial Number: ..... .......... 'i'.5...J ........:................. . / O0 * \) Pickup Sensitivity: .......................................... mv peak g peak
. l/o I ?CJJ~
Job Number: *************************'******~***'***'**************************
'.:?..
Pickup Location: .........V~../.vJ . .. ~J. ................................... . 11 Sweep Speed: ................... ./.*... ~ ...........,. ... oct/minute Date: .. .1. ......... 0.~.t . . .l. . 'l. . . . . . . . Pickup Sensing Axis: *...................... t... . .:. . . . . . . . . . . . . . . O Live 1:i Tape Time: ......................... J.C?.9.."9..
-i\n1om~hc~ ......... . . -
- ~*--
~
Plotted by: ...
'/*_Y~k~ . ~µ,_.~------- .......... .
DAYTOI'V T. BR01'\TJ'V
'"f
- - - - __ ,. -c- -
Testln& laborarorieJ INL".
"Test Item: ........ ........... Vfi_./V.Q .............................
Serial Number(s)_: ...... ~:T.-~.:#.:- ..1...'.".".?'. ..
.9.............. ..
Checked by:/.t!:>......................................................... . Unit: Operational lia"" Non-operational D N 0 c. er c.
"n
.,.c."'
0 fl "Cl
- r zc 3
er mv peak (}Q '7...-;J,............... .. Pickup Serial Number: ............................ Pickup Sensitivity: .......... .f.O...q...__ ..Tl...............~peak Job Number: ................ ~(-P/. . f.c:J._7.................... . Pickup Location: ................. ~ .. /I/.!(_-_ . '!..?... .............. . Sweep Speed: _;. D oct/minute Date: _. . l ..........Ov..-f. . . . 7. .7.. . . . . . .
*--6**~~~~---*********"******
Pickup Sensing Axis:* ........................ / . ... :.......................... .. O Live Time: ........ :: ............ J(J_ _(J._Q ______ .. ____________ ----------- _oAutmllllUt Switch Co."'""""- ..... -
'Test Item:
1...1 0 0. CT c..
"n c..
~.
-10
..,0 "C "'
- r zc::
3 CT 0 ".., Pickup Serial Number: ..... .............. J.. Y..?...........:............. . Pickup Sensitivity:
/ \) \), ('.) mv peak
......................................... g peak Job Number: ................ l:./.9..J... .7. ~. I ..................... ~
Pickup LOcation: ...................l0 . !I/./:;' ........~?.. . . . . . . . . I . .\) oct/minute Date: .! .... P~T.. ... 7..J. .................................... .. Sweep Speed: Pickup Sensing Axis: .... .'................. 7-.. ................................. D Live Tape Time: .................. :): . 9. .~). .'::~ ............ ....................... .
Plotted by: Checked by: .... flt..(.~., ~ l.i(. *.::::::.*:.:***:*****.:::.:.:.:*:::::**:::::::::: -- 1 '== D.AYTON'T..BROl-V.N T~stlns Laboratorl~ IN<.'.
'.Test Item: .............. r/.~.~lf..~
- Serial Number(s): .....:?,!.§ .. ::1!:-..!::!....
Unit: Operational (;;;!/ Non-operational c-. S..................... D [!'['Filtered Bw .. 3 ..... to .l.P..... -50
-40
- N 0
c. O"
-30
'nc.
n II> n c.
-20
-10 0
DI "O
- r zc:
3 er 0 .,....
* '-t-OD. O )\>
Pickup Serial Number: ..... ... l..Y..!..9.. 9......... :................ . Pickup Sensitivity: ............. mv peak L .......................... g peak Job Number: .......1...0. .. 1.7.~..7.. ............ ,..................... .. V4i..11- 7
**'********************************~*****************************
I'\) 0 cx71 *
.... l.. ........................................................... ..
Pickup Location:
. y.: .. .
Pickup Sensing Axis:* .......................................................... .. Sweep Speed: O Live uYrape act/minute Date: Time: . ....................fP.P.Q .........................................
. ~o~utomntfe Switch cO. ""'",,;,* .............
u Plotted by: ... Y:J.~.~. C... '-:-..~~.......................... . wm
.D.A.YTON"T. BRO°l'V-<V f *-._
\.._)
Testing l.~borotor/eJ INC.
"Test Item: .................. Vth..,(.".l:::. ~................~.......... .
-Serial Number(s) :......... "::#.7..
('* tP.'... ¢.... .l..':'!....9 .............. . Checked by:tf(.',(! ..................................... :............ . Unit: Operational 0"" Non-operational O 1 2 3 4 567891 2 3 4 567891 2 3 5671391 2 3 4 567891 2 3 4 567891 1 rr-n-r~.,.-n-,.,.,...,,,.,. !~Tm~~~~~~~~~~~~~~~--.-60
- Vibration Axis: ........... y......................
ConditionP.'L.f.f!~.67~('.""o.............*: ... . 7 6 Test 5 O Unfiltered [1' Filtered Fl ~ .. Hi!: Bw 3 to .'.. ~..:*... ] -50 z, '. '. '.: . : : .. *<. -* ~* -- - -- 4, '.;; '. :+:~- :~: ~~. ~;; :;µ :;::*:~ ~ ~ I L ~ ~::: '.~; ~~:;:;: ~~: :~:~L~::< . :; i '.\ I I .LW llql~ ~~ .(4: ;:_** *~:**;* H.~ 'i Bw (. I~ to ........ : I .
' ,, ... , ,............ ,.... ,..... '11 jli1 ""' .:,; ... ,;1._:,,,,, .... :.. ., '
i Il: i j ! : ; ; : : : :!; ... :. : ~ :; .:: .;!' .:. .:.. " l'I f
'I J ; ! l 1 ' ; :: ' ;:'. :;:: ! 11 '. I11 ! :;:. :.:: .;: . '
lj i1li'!111,11I:, '" .. ;1.' II I : :I :j !: :::: .... ; : ! : : . . .
!I!!,,,: ;,::I* . . . . *
- . : : 1 : : : : * ; I . :. . . . : .. . . .
I
- .. ::*: . . .
- J 1 ::1:*:: .. ::::::.';:.::: .. :*'/I '1 11 1: 1:::'::;:::::::1:11!:;::::.:.::.:*: 1 i111:::::::::::::;;;1:;. i'/ :11 1 !'~:: ..... * .. * ...
l "" ,. :* .,. . ' "'"' '"' "" "'" ,. '""' " . ,""" '" ' ,.. --"" .,. . -,_
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rn I!
- 111.i
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i Il ! I[I; 11!'":"**"1iiliii'.*:"** I::! ri;: 'T ,.,. r ! I: 1111 .' .. ,. ,, . *:
..,:., 1*u 111, 11*11,\!jl:: ..... ,1;:i',
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' 4 '"" ' " ... , .,. ,.,, "., . .,... . '
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5 ' ' ' T!f! -~ c.. CT 3
-30 ......
c.. n n
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<I" . '. : . . :,,.~.... rn, uJI l .. .
2
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. . .:. --* --- -.... - _JJ_,_
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~1 j ~ :,!~ :___ ***- .".
-__ 111 .,1"1** ... ,., .1. *:" .......
- t Ii 11.1 ..... ,...... 11, .... .
J\/
- -rr~rtJ! il~ 1 1 H:t lti1 :{:):~:t *11 rn1 rjli i i m1 *;:: .::.... --.*rtn rt~ ~:j ;:i-:*:**:... ::_ .,. *****- -
H- ~-ri H:: 1µ: *::.. ;.. ~l !l i;: ;:.:: : : : _: )-rT r 1-tli- ~- ;::; :::; :::* ~w! ::!: _:: ...,. - ~ -J-4!. ~~ ~; .~: ~-* - ~ -- *--*. -- 1 1
- i. i I ... , ..
-20
*=~t :f~f--f - *~-
c: ,. _:. **-* .- .. :
~ ~ ;~
=: := ****. :. :*'.- .: -lrrB ~- ~ *~*~ G ~@~i':l~~~~~ ~~= ;::~-*,7~;-~ -~-5~~=~~~~
ft *t~rf-= *~ :~~~mi :iH j ;:, ~:r ~ ~~,: :t 1~1 ~ J~ j!l~i ~ ~rn~l~ m 1 w~1 rH~r:~~-~j+/-~~~~§f ~2 E=i -10
- j *: ;j;: .Q i;:: ;,.* .::::::--. ~~~- *- *: :', iit#i~~~~~:*;;rt::;:~:::::.~:; . ttti_;nr; :;;1r-::;:::i:h~::j::7::'.~.:
- 1 ;; ;t:ft~~r;:f:fif+/-~; ....
1 1 1 1 1 11 11;1 *1 ;:;~;;~;;;~:~ ... ;;;'.';'.:: 1 "' 2 't:I
- r
~ T. . ;~~: _::_ -*- . _:~. ***- .... . - . -W-11 I~ !~;~ i!l: ~;; :i~. qi~ ~;~~ ~;:: :!;: .:.. .... . It .!1 ~ I ~~~ i lg; ::;! :~: UJ ~ ;~ :; ~~~; :;:::;::I::~..
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.. I 11 11* 1_1111!!lo1.i;1::*1 .. :1:1::_1 .. *1: _- ...
1 I' 1111'l"l;;i-II'11!'"' I'"'
-1 r1*Fj' 1ni11***::",.*"' 1.1,1i1,.,.1,,, ......., .. \.J1rill:';'ll"1*-. .. *1***"_ ..... ,_, ........ r+11-n,,,.;,;, .......... ,:1*- ...... , .. .
,,,,1.,,-,., ... 1 * ,...... _,., ...... , 11 i\l'i 111,,;:.,1.1111 """'.. ..... . t ii''"'*" 'I *-1**"*"
*11*:~;: .,.
I *-*Q N '(' -~*i.11::;.,::**: 1
' i i ii[ :!'*'11 !*i1,i1':-i'.*:., j*i 1** *'1 1 111,il*:*::_;"!ili:., 3
***Jii ?: 1:
*::1*10-::--*
*;:* 11 : 1 * *
- I_ ,_\
10 1 1 1111111: r11 1!!1:1 11 i:q::11*._.,,.: 1:11 1 !:~w*. 100 l.!Jlt, .L:._."1, ** 11~l'h!';**!r 1
- 1
- 1000 '
2000
!11 1 rl1 111:1:1;.1.IJl*!*11;;i:=:: .. :*:*: 1 l
- 1 fi i!l;***:*!: .. 1!~1!:1**:* 1 0 ..
0 CT
- 0:-f:.
{'DD mv pe~ Pickup Serial Number: ..........ElfPY . . . . . . . . . . . . . .. Pickup Sensitivity: ........................................... g peak Job Number:
*pt Pickup Location: .................... V.:~.V( . 8. ..................... . Sweep Speed:
I. Oct/minute Date: I 0 C.1 7/
~1)\)
Pickup Sensing Axis: :: ..................... f., . . .....................:. . . O Live cg/rape Tfme:
Plou,d by' ... Checked by:
~~---*****************:*******************
.d.",;2.. . . . .,. . . . . . . . . . . . . . . . . . . . .
DAYTON' 7T. J_ _ B.RC'1,V.N Tt!sdn1 Laboratorln . INC. Serial Number(s):
....... -Gm**
"Test Item: .............. V~~~.~........:..........................
...... ~.!Q... ~../..'!...9'. ................. .
~
tJ 0 c.. er c.. n c..
-10
...0
'a
=r zc 10 0
3 r:r
* -?
C/6 8 .
- Pickup Serial Number: .........................................................
t0o. V . mv peak Pickup Sensitivity: ............................................ g peak Job Number: ... ~f q_.t..?..'?..? .....:................................ -1 Pickup ~cation: ............... V.~.~(~.... ?............................ Sweep Speed: ....................... ./~ ... ?. ......,... oct/minute Date: .......... .1 ... 9...~r.. .:..?.. ...............................
.\(
Pickup Sensing Axis: O Live cr1Ta~e Time: ...................!&~~ ............................................. oAutomntk: Switch Co."'""'"* ...... *-.
\
~) l.i
'Test Item: *..............V.~.v.f.£..................................
Serial Number(s): ~@?.:~J..~...9.......................... .
-50 tJ 0
0.. CT
-30
...nC':
~
0.. ti>
-10 C'>
~
'ti
- T 2!
c 3 0 ...er Pickup Serial Number: ..........Y~.7..~.~. . .:............... (OD mv peak Pickup Sensitivity: ........................................... g peak Job Number: ..... Y.'9. /.?..7..7..................................... Pickup Location: ......*..................... ~..':':1."If!-9..\.,............... . I Sweep Speed: .......................... ................... . oct/miirnte _ nate: .............. !...Q ..<r. . n. . . . . . . . . . . . . . . . . . . . . 2 -z., 7.. j-Pickup Sensing Axis: .: ........................... '£. ....................... ,*. . . D Live Time:
*-Aino~tch ea.-.. . .--
..._) - '
(. .
-- - :.. !tom' m Serial Number(s): ... AT..~.#.: .. L~
0/un ~ ~m
...'1 ................... .
T. .BFlC>l-V.N INC, D.A.YTON 1 Te:it/ng Laborol'or/eJ Unit: Operational 0' Non-operational O 1 z 3 4 567891 2 3 4 567891 2 3 4 567891 2 3 4 567891 z J 4 567891 l nil~--'- .81'1[5': *:::r.:,p::o:.1 "g: .'f":fT"lTI '"'l'""'I " . ""j'; . , 60 Cood~::' o; :;;~;;0;~;]
"Tn TI fl'* . " "'"" ' .. I 'I 1111 l!i! ;.,: '.!'r.'JT!fl Vibration ci + lF fo<
' 1 : : O Unfiltered ~ Filtered Fl .$ Bw ( .... ~ 1"Q )
to .......... -50
- .:: *::* .. ... Hf !"": ..... ,... , ........... 11, mt,,,1 ..... 11.,.1 ., .. ill *ill,l*I, .. F2 ........ Hi!- Bw 10 to N..0 .. ) -
2 I --;- T1
- I; t:: j~ ::~~ :: '~,.;::~: ~~ *~ ~:: ;1 11 *r* 11 "1 ;-:-!;~ ~jj; :t~ ~77 ~/*:* ::*~"TI ;-f;J'
.:I7,: :::;. ~:. ;~~ ::;. :-: -::- . -:*. ~r1' : I,,1; 1 :. :. :. :i-----
l n :*-,*: l ! r" r1!* * *
- r * *1* I 1 1 I1 I 1 !' , . ., ., . . :. ',; .* :.*: ..**. .. : : '. :: .*
- l i * .i * [ 11
- 1 1
!,if,*:;::::::*::: :11; ~!* *: * ...... -:~1:-~t 1 " * ** " 1* *1 ,
- 1 1 1 1 1 1 1 t~: ***1
- mt. :.l;; :11~ :;::::::11r ::i; :t;::::* *:* .:, T-hl'111' r1f'1i il!i ~!:~:ii; 1 lj! !!'.! *;[::*:. : "* II~- 1*11*11 F,*:::::; : :* :. . *-* ......... .
"' . 'I' I 'I:: "I' *:: .,, *11* :.; :* ..... " I1::1,:*,i*::;"'"il"l11'*""'
I 1111 I'!'"' 'ii "II"' "' I I' ,:. . "'"" ' I .I i i' . .. .
':.. :: __ :.: . . .1..... ... ~,l!ll!':!1*::.:*"1i:::**"* 11 i .. ' ii11!i!i'*" ;,,;; 1ii; 11;,. ..... :.
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-- vL'. - . I DAYTON T. BROWN ..c TEST EQUIPMENT TEST: VIBRATION I
ITEM MANUFACTURER MODEL S/N ACCURACY I Transfer Vibration Exciter H. B. Electronics C-126 178 Instrument
**' I Transfer Power Amplifier H. B. Electronics 4450 205 Instrllinent I Sweep Oscillator Spectral Dynamics SD104A-5 187
-+ 2%
I Servo Monitor Spectral Dynamics SD105A . - 140
-+ 4%
I Tfil'"..S Veil tme ter Ballantine N321 403
-+ 4%
- -*-----~ ... I Electronic Counter Honsan.to 103A I 503
-+ 1 Count I I Dynamic Analyzer I Spectral Dynamics SDlblB 53
-+ 0.25 dB
-* - ~ I I
=:J Dynamic Analyzer Spectral Dynamics ] SD101D 675 + 0.;25 dB
~'""'-.-~- '-*----*- !-----*
Filter D:ynamics AR-*5 289 Mfr. Spec. I Spectral Filter Spectral Dynamics AR-5 290 Mfr. Spec. I - I Filter ~ Spectral Dynamics AR-10 711 Mfr. Spec. Filter Spectral Dynamics AR-10 055 Hfr. Spec. I Log Converter Hewlett Packard 7562A 1211A 01452
-+ 1 dB I F
1211A Log Converter Hewlett Packard 01452
-+ .1 dB I X-Y Recorder Hewlett Packard
*----*~
J 7035B 15ti3All 724
-+ 1%
I Test equipment utilized for the program reported herein was within its assigned interval of calibration. Details are on file, at Dayton T. Brown, Inc. and will t1e mode available upon request. I 1651 Enc l Pg 69 I
A~<-=r'""'"" I DAYTON r. v . BROV'~N.wc TEST EQUIPMENT
-I TEST: VIBRATION I ITEM MANUFACTURER MODEL S/N ACCURACY 1320A I X-Y Recorder Hewlett Packard 7035B 07559
-+ 1%
- .1 Timer Dimeo Gray 171 47-120
-+ 1 Second llNGV Charge Amplifier Unholtz Dickie I SL Fl E0-44
-+ 5%
_ Charge Amplifier Unholtz Dickie I8PMCV 50-64
-+ 5%
I Charge Amplifier Unholtz Dickie SPMCV 50-66
-+ 5%
I Charge Amplifier Unholtz Dickie SPHCV 50-68
-+ 5%
I Charge Amplifier Unholtz Dickie 8PMCV 50-70
-+ 5%
I Charge Ar.iplif ier Unholtz Dickie lLlHGV SL Fl EO 46
-+* 5%
I Charge Amplifier Unholtz Dickie SPHCV I 50-47
~ 5% .I ..
Charge Amplifier Unholtz Dickie SPHCV 50-53
-+ 5%
I Charge* Amplifier. Unholtz Dickie llHGV SL Fl EO 40
-+ 5%
llHGV I Charge Amplifier Unholtz Dickie SL Fl EO 49
-+ 5%
DllNSV
.1 Charge Amplifier Unholtz Dickie 82 C467
-+ 5%
DllMSV ___I Charge Amplifier Unholtz Dickie 82 C470
-+ 5%
I Accelerometer Unholtz Dickie 5D21 .199 ~5%~ Test equipment utilized for the program reported herein was within its assigned interval of calibration. I Details are on file at Dayton T. Brown, Inc. and will be made availabie upon request. I ol\Ul()ITlfllil: Swilc:h CO,wetlu.v..1 ***-ii"*-'*' 1651 Enc 1 Pg 70
TEST EQUIPMENT DAYTON T. ElROWN,.c A I TEST: VIBRATION ** . I ITEM MANUFACTURER MODEL SIN ACCURACY I Accelei::9meter
~ "*: ...*-,.
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-+ 5%
.***. I Accelerometer Unholtz Dickie *:sn21 456
-+ *5%
(;
*I Acc~lerometer Unholtz Dic-kie 5D2l 459 + 5%
*. I Accelerometer M.,B. Electronics 303 149209 + 5%
. AB40 I
Accelerometer Endevco . *2226C
-+ 5%
I Accelerometer Endevco .., _2226C CQ43 *'
-+ 5%
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-+ 5% I Accelerometer
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.. ,:;*.i** :
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I I Test equipment utilized for the program reported herein was within its assigniid. inter\tal of calibration. Details are on file at Dayton T. Brown, Inc. and will be made available upon request. 11 1651 Enc *1 Pg. 71 I oAutomallc Swllch Co.""'"~".,;,.,.,*-~"
I I ' DAYTON T. BROWN1Nc. I I I I I I Enclosure 2 I Photographs I I I I I I I I I 1651 I
I I I I I I I I I I I I I I I I I TESTED FOR: ISOMEDIX INC. ITEM: SOLENOID VALVES S/N: DTBU l - 9 TYPICAL VIBRATION TEST SETUP AXES DESIGNATION JOB NO: 401797-00-000 FILE NO: 1516 DATE: l OCTOBER 1977 D.A.YTO:ZV T. BRO"TIV.:ZV I.:ZVC!. DTB04R77-l65l ENCLOSURE: 2 PHOTO: l 1 Teating Laboratories I
I I I I I I I I I I I I I I I I I I TESTED FOR: ISOllEDIX INC. ITEM: SOLENOID VALVE S/N: DTB9 6 TYPICAL VIBRATION TEST SETUP JOB NO: 401797-00-000 FILE NO: 1541 DATE: 6 OCTOBER 1977 DTll04R77-1651 ENCLOSURE: 2 PHOTO: 2 D.A.YTOJ'V T. BFlO"MTJ'V IIVC. f Tearing Laboratories I
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I I I I I I APPENDIX G I 'ASCO' SEISMIC TESTS
SUMMARY
AND OPERATIONAL DATA I I I I I I I lsomedix, Inc. " 25,Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I _J
G/l I Summary of SEISMIC TESTS conducted at Automatic Switch Co. I The nine valves were seismic fragility -t~sted per Para 9.4.2 I
.4.2~3 *of ASCO Qualification Speci£ication AQS-21678 Revision B (Appendix A). 'They were individually mount~d with solenoids in I
vertical upright position and r:ig-idly fastened to the seismic I shaker' for sinusoidal vibratiop in horizontal and vertical axes. I The valves were connected electrically., inl.et to -instrument grade air supply, and cylinder port to small reservoir. They I were tested with single frequency sinusoida.l motion at one-third octaye intervals f:r:om 1 to-33 Hz to minimum.limit shown of I Fig. 9.1 of ASCO Qualification Specification AQS-21678 Revision B I to a maximum of lOg_or onset of -malfunction, which is defined as a change of 10% of inlet *pre*ssure *from the nominal pressure at I
*the,cyl~nder port.
I Acc.~leration forces (g-levels) were :limited by the machine capa._ bility o_f 6" maximum displacement, 40"/sec. maxiri:rum_velocity and I an arbitrarily selected lOg maximum acceleration. See Figure attached. I \' :-
-*All the .vaTves *(except va*lve No. 7)*passed,. the,*functiona:l require"""'r'y***~-,.,-
I ments. Following is the summary of the g-levels reached in 1 energized and de..;;'.:energized states anq pres-sures: I I lsamedix, Inc.
- 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois Columbus, Mississippi 7826 Nagle Ave., Morton Grove, llllnols 60053 (312) 966~1160 _
Post Ottlce Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I, _ or\u_tomaUc Swlt(h Co..,.,,...,, .. ,.,..,_
I G/2 I Valve No. Pressure Energized g-level De-energized 1 7" water 10 7.0 I 125 psi 10 5.5 I 2 10-psi 10 8.5 125 psi 10 10 I 3 10 psi 9.7 10 125 psi .10 10 I 4 7 II water 10 4.7 I 150 psi 10 6.5 5 7" water 10 10 I 150 psi 10 10 6 10 psi 10 10 175 psi 10 10 7 7" water 10 1.4 200 psi 10 3.0 I 8 10 psi 10 10 200 psi 10 10. I 9 7 II water 10 9.0 I 40 psi 10 8.8 I I I lson-aedix, Inc. e 25 Eastmans Road, Pars.ippany, New Jersey' 0.7054 (201) 887-4700 I oJ'\uromarlr. SwUch en *CtllU\'111 u Chicago, Illinois Columbus, Mississippi 11.,1:1 *--c. 7828 Nagle Ave .. Morton Grove, Illinois 60053 (312) oos-116o Post Olflco Box 2044. Industrial Park South. Columbus, Misslssip.pi.39701(601)327-8015
1 G/3
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I 11 U, STROkE (D.A.)
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ci\utomutic Switch Cllo"'"~"* .. ****-- . I
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I INLET PRESSURE '
!-o*;\uiomallc Switch c0. "'"" "'"* .., .,.. *- ;.
I l-*~~-Y-AX-,IS-~--Lltq~~~1~~-~-ISr--~~~-,_.:._~~x-~_xI~S.---~'1Y~_ I
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NGE IN CYL.*
,t<.T PRESSURE i
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I I I I I I I I 2-2/3i 1. 7 3-1/31 2. 2 I 4 I I *I i I 8 .*1 I I i I 21-1/3 I 33
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- 1 I 1 11 -r-brr--+/-1-*-r 1 I INLET PRESSURE I.
I .,i\ulomntlc Swl!c.h Co."""'~" ........~-
I Y AXIS o AXIS X AXIS I
,DE-ENERGIZED ENERGIZED !DE-ENERGIZED ENERGIZED ! DE-ENERGIZED
'---*---+-----
ENER;IZED I lvtl~G~R~~s~~~ .; O 5% 107. O 5% l10.% j O 5% 110% O I
~% ~0% j 0 j 5% \10% 0 \ 5% to%
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10 I : oi\ulomoI!c Swlich co.:"'"~"*~*~*.:.....: :
I I y AXIS ~7 ! ti AXIS j x AXIS ~ -*- I
~DE-ENERGIZED I
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