ML20114E861
| ML20114E861 | |
| Person / Time | |
|---|---|
| Site: | Salem  |
| Issue date: | 05/17/1979 |
| From: | Depasquale J, Illig F, Pavincich W CONAX CORP. (FORMERLY CONAX BUFFALO CORP.), Public Service Enterprise Group |
| To: | |
| Shared Package | |
| ML18079A601 | List: |
| References | |
| IPS-400, NUDOCS 7907250382 | |
| Download: ML20114E861 (140) | |
Text
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cONAX COHPORATION 2100 U A L D E N AVfNUf No. Ies-4oo BUF Ft.LO, NED YOOK 14225 A Nuclear Products Division V
TEST REPORT QUALIFICATION OF ELECTRICAL CONNECTION TERMINAL BLOCKS / JUNCTION BOXES IN CONTAINMENT ENVIRONMENT OF A LOSS OF CbOLANT ACCIDENT-OR A STEAM LINE BREAK ACCIDENT FOR PUBLIC SERVICE ELECTRIC AND GAS COMPANY FOR SALEM GENERATING STATION i
PREPARED BY j te44 DATE 4'-28-[k J. D. DePaskuale - Project Test Engineer APPROVED BY .
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, DATE #/!23'[7f roject Manager - Test' M.
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Arou Qualj DATE 4 ( !77 ty Assurance Magager/
NW M DATE [ % -
G. FMhoabs ~ Manager of Engineering Accepted for Public Service Electric and Gas Company:
By: A Date .8-/7- 79 W. M. Pavincich - Senior Engineer f P.S.E.&G. Test Coordinator
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CONAX CORPORATION N o.IPS-4 00 2300 UALDEN AVE NUE BUFF ALO, NEW YORK 14225 ~'
REVISION RECORD REY. ghRA BRIEF DESCRIPTION OF REVISION DATE PR ^ ~
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Orig. All Original Release 4/25/79 d.Nrpmb.
'J . DeP6squal,,
Project;, Test" Engineer l
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CONAx NO. IPS-400 CONAX CORPORATION 2300 Walden Ave Buffalo, New York 14225
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ABSTRACT Testing was conducted to environmentally qualify protected electrical Terminal Blocks, Buchanan Model 616508-6-and Buchanan Model 2Bll2N, which were mounted in the specified Junction Boxes for Public Service Electric and Gas Company for the Salem Generating Station.
The test models consisting of junction boxes, terminal blocks, and cables were assembled at the Salem Generating Station in accordance with prescribed installation practices for that plant, and are identical in all respects (excepting length of conduit connected to box) to such equipment presently installed at Salem.
The testing demonstrated the capability of the Terminal Blocks and Junction Boxes to perform as required throughout the duration of lthetestsinaccordancewiththespecifiedacceptancecriteria.
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'CONAX P40 e IpS-400 CONAX CORPORATION 2300 Walden Ave Outfalo New York 14225 TABLE OF CONTENTS SECTION TITLE PAGE 1.0 Objective 1 2.0 Applicable Documents 1 3.0 Materials Tested .
1 4.0 Test Facilities 2 5.0 Test Equipment and Calibration Data 3 6.0 Test Procedure 4 7.0 Test.Results 30 8.0 Conclusion 29 I
APPENDIX A
Test Data B Public Service Electric and Gas Company Test Procedure for Qualification of Electrical Connection Terminal Blocks in Containment En-vironment of a Loss of Coolant Accident or a Steam Line Break Accident, dated 11/30/78, Revision 1, 1/5/79.
C Public Service Electric and Gas Company Draw-ing no. 212805 D 4131-1, Public Service El-ectric and Gas Company Drawing E-101278 (sheets 1 and 2) Revision d.
D Report on Terminal Block Irradiation Test for Public Service Electric and Gas Company from Isomodix Inc., Parsippany, New Jersey, dated November 10, 1978.
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CONAX N o. 1PS-400 CONAX CORPOR ATION 2300 Walden Ave . Buffan New York 14225 1.0 OBJECTIVE
, The purpose of this test was to qualify protected electrical Terminal Blocks and the Junction Boxes in which they were mounted for a Loss of Coolant Accident (LOCA) and a Steam Line Break (SLB) environment in accordance with the Public Service Electric and Gas Company Test Procedure dated 11/30/78, Rev. 1, 1/5/79, shown in Appendix B.
2.0 APPLICABLE DOCUMENTS 2.1 Public Service Electric and Gas Company Test Procedure for Qualification of Electrical Connection Terminal Blocks in Containment Environment of a Loss of Coolant Accident or a Steam Line Break Accident dated 11/30/78, Rev. 1, 1/5/79, shown in Appendix B.
l 2.2 Public Service Electric and Gas Company Drawing No. 212805-3 D-4131-1, shown in Appendix C.
2.3 Public Service Electric and Gas Company Drawing E-101278 (sheets 1 and 2), Rev. $, shown in Appendix C.
l
- 2.4 Report on Terminal Block Irradiation Test for Public Service Electric and Gas Company from Isomedix Inc., Parsippany, New
, Jersey dated November 10, 1978, shown in Appendix D.
3.0 MATERIALS TESTED 3.1 Individual Items 3.1.1 Four (4) Buchanan Terminal Blocks (irradiated to 200 megarads), Model 616508-6, marked A, B, C, and D.
3.1.2 Eight (8) Buchanan Terminal Blocks (irradiated to 200 megarads), Model 2B112N, marked E, F, G, H, I, J, K and L.
3.1.3 Six (6) galvanized steel Junction Boxes measuring 13-1/2" x 13-1/2" x 6" with cover. These boxes were fabricated in accordance with Public Service Electric and Gas Company Drawing No. 212805-D-4131, Figure 3.
Each of the boxes was fitted with two (2) 2" close nipples secured with a 2" Meyers scru-tite hub.
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CONAX N o. IPS-400 CONAX CORPORATION 2300 Waklen Ave . BuffA New York 14225 3.1.4 Twenty four (24) 10' long lengths of 9 conductor number 14 Control Cable rated for 600 volts. This cable was
, manufactured by Triangle P.W.C. Inc. and was supplied on Manufacutrer's Reel No. 17025 (Salem Reel No. S5054).
3.2 Assemblies 3.2.1 Six (6) Junction Box Assemblies each consisting of one (1)
Junction Box, two (2) Terminal Blocks, and four (4) lengths of Cable assembled as per PSE & G Company sketch E-101278 (sheets 1 and 2) , Rev. 6,shown in Appendix C.
These assemblies were designated as follows in the actual test:
Terminal Blocks Assembly Configuration Position 1 Position 2 1 Left Hand E F 2 Right Hand G A l
i 3 Left Hand H I 4 Right Hand C J 5 Left Hand K B 6 Right Hand L D NOTE Positions of Terminal Blocks D and L were interchanged per direction of W. Raughley of Public Service Electric and Gas Company. See Appendix B,Section III B.
4.0 TEST FACILITIES 4.1 The Irradiation Test and the DC High Potential Test were con-ducted at Isomedix Inc., Parsippany, New Jersey (see Appendix D) .
4.2 All other tests were conducted at the Conax Nuclear Products Testing Laboratory, Buffalo, New York. The boiler system used includes a 200 KW electric boiler (Fulton Boiler Works) which supplies 90 to 100% saturated steam, a 50 inch diameter 25-1/2 inch long cylindrical autoclave (Conax Corporation) constructed of boiler plate and high strength bolts, an auto-matic water conditioner, two 350 gallon spray solution storage tanks, and associated pumps, controls and valves.
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O FORM NO. 00M O .
O 5.0 TEST EQUIPMENT AND CALIBRATION DATA
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2 Manufacturer Conox Serial Number Calibration Range Accuracy [3 >
ltem Date Used % F.S. ~g g
b6 AC Milliammeters Simpson 31 thru 42 12/78 0-10 mo 2 3*
G Multimeter Digitec 2120 11/78 0-200 VAC 0.5 Multimeter B&K 290 3/78 0-500 VDC 1.5 DC Milliommeter Simpson 27 9/78 0-200 mo 2 DC Milliammeter Simpson 21 11/ 78 0-100 ma 2 AC Ammeter Amprobe RS3 4/78 0-6A 3 DC Power Supply B&K 1602 Ref. Only 0-400V N/A Megohmeter Hippotronics 3920-1102 10/78 0-5000 VDC 2 Dielectric Tester Hippotronics 2 12/78 0-3750 VDC 2 Chart Recorder Esterline Angus 53640 12/78 0-500 F 0.5 Chart Recorder Leeds & Northrup 610032- 12/78 0-400 F 3 M
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CONAx No.1PS-400 CONAX CORPORATION 2300 Walden Ave , Duttano, New York 14225 j'
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6.0 TEST PROCEDURE
. 6.1 Testing to be conducted in accordance with the Public Service
' Electric and Gas Company Test Procedure for Qualification of Electrical Connection Terminal Blocks in Containment Environ-ment of a Loss of Coolant Accident or a Steam Line Break Accident dated 1/30/78, Rev. 1, 1/5/79, shown in Appendix B.
6.2 The Test Procedure is summarized below 6.2.1 Test Preconditioning (not conducted at Conax).
6.2.1.1 Terminal Blocks - All blocks were exposed to a Cobalt - 60 Gamma field at a dose rate of 0.98 megarads per hour for a total of 200.2 megarads.
Pre-exposure and post-exposure high potential tests were performed on all terminal blocks.
6.2.2 Preparation for testing.
6.2.2.1 The "as supplied" terminal blocks to be removed from the junction boxes and replaced with the designated irradiated terminal blocks.
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N-6.2.2.2 In each junction box, one thermocouple to be mounted on the top of one of the terminal blocks and one thermocouple to be mounted on the inside surface of the junction box. The thermocouple lead wires to be run out through the 2 inch nipples.
6.2.2.3 The openings of the 2 inch nipples to be filled with PR855 fire resistant RTV silicone foam packaged in SEMKIT two part sealant cartridge. ,
All space in the nipples not occupied by cable to be filled with silicone foam.
6.2.2.4 Two (2) 1/4" weep holes to be drilled in the bottom (as situated in the test chamber) of each Right Hand Junction Box.
6.2.3 Test Service Conditions.
6.2.3.1 LOCA Test #1 and SLB Test #2 6.2.3.1.1 All terminal points of one block in each test assembly to be wired to an AC source so as to impress 140 VAC across neighboring points. Odd numbered terminal paints to be energized to carry 2-5 amperes.
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CONAX CORPORATION 2300 Waden Ave . Buffab. New York 14225 .+
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6.2.3.1.2 .The lower six terminal points of the second block in each test assembly to be -
wired to a DC source so as to impress 140V across neighboring.jpcints. Line current ,
c - c to be limited to 100 ' mill'iamperes. ,
6.2.3.1.3 Test circuitry to be> arranged so as to
"" identify single point failures (see gigure A and, Figure B).
- 6.2.3.1.4 Theakk"veserviceconditionst'obemain-tained throughout the duration of each
, test except when insulation, resistance 's>
measurements are being perfo'rmed (approxi '
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mately 20 minutes, twice daily).
6.2.3.2 SLB Test #3.
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16 2.3.2.1 Terminal points of.one block in each tes't- -
, assembly to be wired to a DC source' so as '~
to impress 140V across nel'ghboring7 points-
-l& 2, 5& 6, 11 &;12.
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identify single point fe,ilures (se Figitre ~
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i Lr NOTE Test service conditions for SLB Test #3
, were specified per direction of W. RE.ughley of Public Service 91ectric and Gas Company.
See 6.2.4.3.
6 . 2 .- 4 Test Profiles - Envirdnmental Conditions (IDEAL). ,
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6.2.4.1 Loss of Coolant Accident (LOCA) Test #1 t s
'l25 F'@ 0 psig to 266 F @ 50 psig in 10l
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6.2.4.1.1 ,
seconds.
6.2.4.1.2 Maint'ain 286 F @ 43 psig until t = 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />, a 47 minutes.
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. . , s-6.2.4.1.3 m '15' minutes gaximum ramp ~of 286 F @ 43 psig to 240 F @ 10 ps.ig. -
6.2.4.1.4 -Maintain 240 F @ 10 p)1ig until t 2 240 hours0.00278 days <br />0.0667 hours <br />3.968254e-4 weeks <br />9.132e-5 months <br />.
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6.2.4.2 Steam Line Break (SLB) Test #2.
6.2.4.2.1 125 F @ O psig to 350 F @ 43 psig minimum in 5 minutes maximum.
6.2.4.2.2 Maintain 350 F @ 43 psig until t = 10 minutes.
6.2.4.2.3 15 minute ramp of 350 F @ 43 psig to 240 F
@ 10 psig.
6.2.4.2.4 Maintain 240 F @ 10 psig until t = 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.
6.2.4.3 Steam Line Break (SLB) Test #3.
6.2.4.3.1 125 F @ O psig to 350 F @ 43 psig minimum in 5 minutes maximum (because of the characteristics of saturated stegm, 131 psig was required to achieve 350 F).
i 6.2.4.3.2 Maintain 350 F @ 43 psig for 1 minute minimum.
f=3 6.2.4.3.3 15 ginute ramp of 350 F @ 43 psig to
! 240 F @ 10 psig.
6.2.4.3.4 Maintain 240 F @ 10 psig until t = 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />.
NOTE Test Profile Environmental Conditions for SLB Test #3 were specified by W. Raughley of Public Service Electric and Gas Company.
These conditions differ from 6.2.4.2 above.
See 7.7 " Discussion".
6.2.4.4 Chemical Spray to consist of 1.2% (by weight) boric acid solution with sufficient sodium hydroxide added to maintain a pH o{ 8.5 to 10.0. Spray rate to be 0.15 to 0.2 GPM/FT . Spray to be initiated 5 minutes after achievement of peak temperature and continued for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> (1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> for SLB Test #3).
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CONAx No. IPS-400 CONAX CORPORATION 2300 Wacen Ave . Buffac. New York 14225 r^N 6.2.4.5 The basis for the evaluation of accelerated aging is the American Society for Testing and Materials (ASTM) document D2304.
Based on the relationship developed in the above document, the following equivalencies are estab-lished:
1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> @ g40 N is equivalent to 29.63 hours7.291667e-4 days <br />0.0175 hours <br />1.041667e-4 weeks <br />2.39715e-5 months <br />
@ 152 F 237 hour0.00274 days <br />0.0658 hours <br />3.918651e-4 weeks <br />9.01785e-5 months <br />sg @ 240 F is equivalent to 7022.3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br />
@ 152 F 6.2.5 Description of Tests.
6.2.5.1 Test #1 - Test Assemblies 1 and 2 subjected to LOCA, chemical spray, and test service conditions.
6.2.5.2 Test #2 - Test Assemblies 3 and 4 subjected to SLB, chemical spray, and test service conditions.
(n) 6.2.5.3 Test #3 - Test Assemblies 5 and 6 subjected to SLB, chemical spray, and test service conditions.
NOTE Test #3 was from a LOCA test to an SLB test at the direction of W. Raughley of Public Service Electric and Gas Company. (See Appendix B,Section VIII C).
6.2.6 Acceptance Criteria.
The assemblies are expected to perform, throughout the duration of the tests, in the mode described in Section 6.2.3.above. If leakage current of any test circuit exceeds 1 ampere, post test examination shall determine the cause of the leakage current, that is, if the failure was in the tested circuit or in the connec-tions to the test circui'c.
7.0 TEST RESULTS 7.1 Test Preconditioning (not conducted at Conax) ys
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CONAX N o. IPS-400 CONAX CORPORATION 2300 Walden Ave . Buttalo. New York 14225
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7.1.1 Inspection of the twelve (12) Terminal Blocks after exposure to the specified radiation showed no evidence of physical deterioration or dielectric deterioration.
7.1.2 The certified test report from Isomedix Inc. is shown in Appendix D.
7.2 Test Setup 7.2.1 The test items were assembled, installed, energized, and subjected to the specified environmental conditions as shown below:
Assembly Configuration Test 1 Left Hand LOCA Test #1 2 Right Hand 3 Left Hand SLB Test #2 4 Right Hand 5 Left Hand SLB Test #3 6 Right Hand A
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7.2.2 Figure D shows two (2) of the assemblies.
7.2.3 Figure E shows the test chamber set up.
7.2.4 Figure F shows the instrumentation set up.
7.3 Testing was monitored in accordance with the Conax Nuclear.
Quality Assurance Program (see O.C. stamps on Data Sheets) .
7.4 The initial part of LOCA Test #1 was witnessed by W. Pavincich, G. Supplee, and W. Gailey of Public Service Electric and Gas Company. SLB Test #2 and SLB Test #3 were witnessed by W.
Raughley of Public Service Electric and Gas Company.
7.5 Detailed Data Sheets are shown in Appendix A.
7.6 The test results are summarized below:
7.6.1 LOCA Test #1.
7.6.1.1 Protest Insulation Resistance Test at 500 VDC between each point and ground, and between ad-jacent points.
7.6.1.1.1 Meansurements ranged between 75 and 5000
' , )' a megohms.
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CONAX CORPORATION 2300 Waden Ase . Buffalo. New York 1422$
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7.6.1.1.2 The results are recorded on Data Sheet D.
7.6.1.2 LOCA Exposure.
7.6.1.2.1 The terminal points were energized as shown in Figure A and Figure B.
7.6.1.2.2 The specified chemical spray was initiated at t = 5 minutes and continued until t = 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.~2 Spray rate was maintained at 0.164 GPM/FT ,
7.6.1.2.3 The actual test chamber temperatures are shown in Figure G.
7.6.1.2.4 Summary of LOCA Exposure (Data Sheets A, B & C).
t=0
- 125 F chamber temperature t = 10 seconds
-m ,
'( ) o
\_/ 245 F chamber temperature 32 psig chamber pressure t = 20 seconds 278 F chamber temperature 50 psig chamber pressure t = 1 minute 286 F chamber temperature 50 psig chamber pressure t = 5 minutes 289 F chamber temperature 45 psig chamber pressure All leakage currents @ 140 VAC measured O.
AC line currents measured between 3.0 "and 3.6 amperes.
Line currents @ 140 VDC measured 54 and 50 milliamperes for.the Left Iland and Right IIand assemblies respectively.
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1 CONAX No.1rs-400 CONAX CORPORATION 2300 Walden Ave . Buffalo New York 14225 t = 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> 290 F chamber temperature 45 psig chamber pressure All leakage currents @ 140 VAC measured O.
AC line currents measured between 2.8 and I 3.4 amperes.
Line currents @ 140 VDC measured 50 milliamperes t = 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> 47 minutes 290 F chamber temperature 46 psig chamber pressure t= 10 hours1.157407e-4 days <br />0.00278 hours <br />1.653439e-5 weeks <br />3.805e-6 months <br /> 243 F chamber temperature 11 psig chamber pressure All leakage currents @ 140 VAC measured O.
AC line currents measured between 3.1 and 3.6 amperes.
Line currents @ 140 VDC measured 50 7-- milliamperes.
t= 50 hours5.787037e-4 days <br />0.0139 hours <br />8.267196e-5 weeks <br />1.9025e-5 months <br />
, 243 F chamber temperature 12 psig chamber pressure Leakage currents @ 140 VAC measured between 1.8 and 3.6 milliamperes AC line currents measured between 2.9 and 3.4 amperes.
Line currents @ 140 VDC measured 50 milliamperes.
t = 100 hours0.00116 days <br />0.0278 hours <br />1.653439e-4 weeks <br />3.805e-5 months <br /> 244 F chamber temperature 11 psig chamber pressure Leakage currents @ 140 VAC measured between 1.3 and 3.8 milliamperes.
AC line currents measured between 3.3 and 3.6 amperes.
Line currents @ 140 VDC measured 50 milliamperes.
t= 200 hours0.00231 days <br />0.0556 hours <br />3.306878e-4 weeks <br />7.61e-5 months <br />
, 245 F chamber temperature 8 12 psig chamber pressure E
o COPOAx Na. IPS-400 CONAX CORPORATION 2300 Walden Ave . Buttaio New York 14225 Leakage currents @ 140 VAC measured between
< l . 0 and 2. 6 milliamperes.
AC line currents measured between 3.2 and 3.5 amperes.
Line currents @ 140 VDC measured 50 milliamperes t = 240 hours0.00278 days <br />0.0667 hours <br />3.968254e-4 weeks <br />9.132e-5 months <br /> (termination of test) 245 F chamber temperature 11 psig chamber pressure Leakage curremts @ 140 VAC measured be-tween 1.0 and 2.3 milliamperes.
AC line currents measured between 3.6 and 3.9 amperes.
Line currents @ 140 VDC measured 50 amperes.
7.6.1.2.5 Insulation Resistance was measured twice daily betweer,e h terminal point and ground, and between adjacent points.
l Measurements ranged between 0.10 megohms
@ 30 V and 0.11 megohms @ 500 V.
The results are recorded on Data Sheet D.
7.6.1.3 Post Test Insulation Resistance Test at 500 VDC between each point and ground, and between adjacent points.
7.6.1.3.1 Measurements ranged between 0.6 and 80 megohms.
7.6.1.3.2 The results are recorded on Data Sheet D.
7.6.1.4 Post Test Inspection 7.6.1.4.1 Left Iland Assembly (no weep holes) -
Black sooty deposit (apparently from rubber grommet on nipple) concentrated at cable entrance -
Cable t.ie supports glued to box loosened but cables remained in place -
Slight deposits, apparently from electrolytic g action, on Block F (D.C.) terminals -
8 o
Fine accumulation of condensed water on inside back of box.
2 8
h CONAx No. IPS-4 00 CONAX CORPORATION 2300 Walden Ave . Buffalo. New York 14225 f*%
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)
'l 7.6.1.4.2 Right Hand Assembly (2 weep holes) -
Same as 7.6.1.4.1 except Block A (DC) terminals appear to have experienced more electrolytic activity than the AC terminal.
7.6.1.4.3 Figure H and Figure I show the Left Hand and Right Hand assemblies respectively.
7.6.1.5 Post Test Dielectric Strength Test @ 500 VDC for ten (10) seconds minimum between each terminal point and ground, and between adjacent terminal points.
-7.6.1.5.1 All terminal points passed.
7.6.2 SLB Test #2.
, 7.6.2.1 Pretest Insulation Resistance Test at 500 VDC between each point and ground, and between adjacent points.
7.6.2.1.1 Measurements ranged between 38 and 6000 megohms.
N- 7.6.2.1.2 The results are recorded on Data Sheet H.
7.6.2.2 SLB Exposure 7.6.2.2.1 The terminal points were energized as shown in Figure A and Figure B.
7.6.2.2.2 The specified chemical spray was initiated' at t = 11 minutes and continued until t = 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> Spray rate was maintained at 2
0.164 GPM/FT ,
7.6.2.2.3 The actual test chamber temperatures are shown in Figure J.
l 7.6.2.2.4 Summary of SLB Exposure (Data Sheets E,
) F & G).
t=0 125 F chamber temperature t = 30 seconds 300 F chamber temperature
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t = 5 minutes
, 338 F chamber temperature 110 psig chamber pressure All leakage currents @ 140 VAC measured
>10 milliamperes.
AC line currents measured between 2.6 and 3.4 amperes. Line currents @ 75 VDC measured 100 and 40 milliamperes for the Left Hand and Right Hand assemblies respectively. NOTE The DC Power Supply had tripped out on overload just prior to t = 5 minutes (the overload setting was 220 milliamperes) t= 8 minutes DC voltage restored to 150 volts with 90 ma in left hand assembly and 40 ma in the right hand assembly. 7S t = 15-minutes i ; 280 F chamber temperature 35 psig chamber pressure Leakage currents @ 140 VAC measured be-tween O and 1.2 milliamperes. AC line currents measured between 3.1 and 3.4 amperes. Line currents @ 140 VDC measured 50 milliamperes t = 1 hour 244 F chamber temperature 12 psig chamber pressure Leakage currents @ 140 VAC measured between o and 2.4 nilliamperes AC line currents measured between 2.7 and 3.4 amperes. Line currents @ 140 VDC measured 50 milliamperes. t = 10 hours 244 F chamber temperature 11 psig chamber pressure Leakage currents @ 140 VAC measured c (~^)
\
_, between o and 2.3 milliamperes. 8 AC line currents measured between 3.2 o and 3.4 amperes. l Line currents @ 140 VDC measured 50
~4
$ milliamperes.
CONAX N D, IPS-400 CONAX CORPORATION 2300 Walden Ave , Buffalo. New York 14225 t = 24 hours 0
, 243 F chamber temperature 11 psig chamber pressure Leakage currents @ 140 VAC measured be-tween 1 and 2.8 millamperes.
AC line currents measured between 3.1 and 3.4 amperes. Line currents @ 140 VDC measured 50 milliamperes. 7.6.2.2.5 Insulation Resistance was measured three (3) times during the test beh :en each ter-minal point and ground, and between adjacent points. Measurements ranged between 0.10 megohms @ 50 V and 0.15 megohms @ 500 V. The results are recorded on Data Sheet H. I 7.6.2.3 Post Test Insulation Resistance at 500 VDC between each point and ground, and between adjacent points. o
; 7.6.2.3.1 Measurements ranged between 58 and 5000 megohms.
7.6.2.3.2 The results are recorded on Data Sheet H. 7.6.2.4 Post Test Inspection. 7.6.2.4.1 Left Hand Assembly (no weep holes) - Slight film deposits on entire block H (AC) - Whitish deposits, apparently from electrolytii action, on all terminal screws on block I (DC) - 7.6.2.4.2 Right Hand Assembly (2 weep holes) - Slight film deposits on entire block C (AC) - Whitish deposits, apparently from electrolytic action, on all terminal screws on block J (DC) - 7.6.3 SLB Test #3 - In order to verify that the leakage current on the terminal points during SLB Test #2 was minimal, it was necessary to show that the 220 milliamp power supply was the limiting factor in the test. The combined leak-(~^ age current of two blocks with the 100 milliamp load had s a exceeded the 220 milliamp capacity of that power supply 8 O E
CONAX , , blO. Ips-400 CONAX CORPORATION 2300 Waksen Ave . Buffalo, New York 14225
/
indicating at least 120 milliamps minimum was due to leakage current. SLB Test #3 was set up to measure, with a greater degree of accuracy, the individual leakage currents per terminal point. To accomplish this goal, the profile selected for this test was that of the transient period of the SLB conditions, as all data from SLB Test #2 and LOCA Test #1 supported the performance of the equipment in the post transient period. Further, once the actual leakage current per terminal is determined, all other data taken*at post transient conditions would be the same as that determined in SLB Test #2. 7.6.3.1 Pretest Insulation Resistance Test at 500 VDC between each point and ground, and between ad-jacent points. 7.6.3.1.1 Measurements ranged between 1300 and 5000 megohms. 7.6.3.1.2 The results are recorded on Data Sheet K. 7.6.3.2 SLB. Exposure. <~ 7.6.3.2.1 The terminal points were energized as
. - shown in Figure C.
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CChtAx N3, IPS-400 CONAX CORV 7ATION 2r00 Walden Ave . Buffa . New York 14225 t = 2 minutes 333 F chamber temperature 102 psig chamber pressure Leakage currents @ 140 VDC measured be-tween 0 and 30 milliamperes. t = 3 minutes 334 F chamber temperature 103 psig chamber pressure Leakage currents @ 140 VDC measured between 0 and 30 milliamperes. t = 4 minutes 338 F chamber temperature 110 psig chamber pressure Leakage currents @ 140 VDC measured l between 0 and 30 milliamperes. I t= 5 minutes 344 F chamber temperature
) 120 psig chamber pressure Leakage currents @ 140 VDC measured between 0 and 30 milliamperes.
t= 6 minutes 350 F chamber temperature 131 psig chamber pressure Leakage currents @ 140 VDC measured between 0 and 40 milliamperes. t = 10 minutes 330 F chamber temperature 90 psig chamber pressure Leakage currents @ 140 VDC measured be-tween 0 and 20 milliamperes. t = 30 minutes 241 F chamber temperature 11 psig chamber pressure Leakage currents @ 140 VDC measured O t = 1 hour 8 8 241 F chamber temperature 11 psig chamber pressure E Leakage currents @ 140 VDC measured O 2 CONAX No IPS-400 CONAX CORPORATION 2300 Waksen Ave BuHalo. New York 14225 s 7.6.3.2.5 Insulation Resistance was measured gimmed-iately following t = 1 hour, @ 241 F and with chemical spray, between each point and ground, and between adjacent points. Measurements ranged between 0.10 megohms
@ 40 V and 0.21 megohms @ 550 V.
The results are recorded on Data Sheet K. 7.6.3.3 Post Test Insulation Resistance Test at 500 VDC between each point and ground, and between ad-jacent points. 7.6.3.3.1 Measurements ranged between O.81 and 12.0 megohms. 7.6.3.3.2 The results are recorded on Data Sheet K. 7.6.3.4 Post Test Inspection. l I 7.6.3.4.1 Left Hand Assembly (no weep holes) - Slight dullish discoloration of terminal
-s screws -
neposits on terminal screws - Same condensation of water on side of box - 7.6.3.4.2 Right Hand Assembly (2 weep holes) - Dullish discoloration of terminal screws - Slight deposits on terminal screws - Black deposits in bottom of box - Whitish deposits on wires (possibly chemical spray entered box through cable jacket). 7.7 Discussion During the SLB Test #2, prior to t = 5 minutes, the DC Power Supply had tripped out. As shown on Data Sheet F, the voltage was established @ 75 V at t = 5 minutes and @ 140 V at t= 8 minutes. As shown in Figure B, the ammeter in each of the two DC circuits measured the sum of the current flowing through the load resistor and the leakage currents across terminal board points. The load current for both assemblies equalled 100 milliamperes. The DC Power Supply was set to trip out at a total current flow of 220 milliamperes. When the power supply tripped, the
, only conclusion that could be reached is that the combined s - g 8
E
?.
CONAX P40. IPS-400 CONAX CORPORATION 2300 Walden A<e Buffalo. New York 14225
~
load current plus the leakage current had exceeded a minimum of 220 ma. When the power supply was re-established, the currents returned to the acceptable levels previously experienced in the LOCA Test. During SLB Test #3, the maximum total leakage current for the six (6) paths tested measured 130 milliamperes. If this level of leakage current was added to a load current as used in SLB Test #2 the total current would be 230 ma. This explains why the DC power supply tripped out during SLB Test
#2.
As shown on Data Sheet J, actual leakage currents measured during SLB Test #3 ranged between 0 and 40 ma which supports the above discussion. Further, the 40 ma maximum per circuit is an acceptable value as it would only cause a 0.412 volt drop at a device at the end of a 2000 foot run cf #14 conductor, in fact, a 220 ma current would only cause a 2.266 volt drop at the device, t
8.0 CONCLUSION
/ ) The testing demonstrated the ability of the Terminal Boards / Junction Boxes to perform throughout the duration of the LOCA and the two (2) SLB tests in accordance with the Acceptance Criteria prescribed in Section IX of the PSE & G Test Procedure, dated 11/30/78, Revision 1, 1/5/79. l 8 o 1 2
CONAx No. IPS-400 CONAX CORPORATION 2300 Waiden Ave Buttato New York 14225 (- 1
'v' APPENDIX A TEST D ATA DATA SHEET TITLE TEST A Environmental Condition LOCA Test #1 B Electrical Conditions LOCA Test #1 C Electrical Conditions LOCA Test #1 l D insulation Resistance LOCA Test #1 1
E Environmental Conditions SLB Test #2 Electrical Conditions ('J L S F SLB Test #2 G Electrical Conditions SLB Test #2 H Insulation Resistance SLB Test #2 1 Environmental Conditions SLB Test #3 J Electrical Conditions SLB Test #3 K Insulation Resistance SLB Test #3 p N. -] h s 2 8
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wtW COHFUHAHON iF#~4W DATA SHEET D , Sheet d) of 2/ g, g ,g, INSULATION RESISTANCE - LOCA TEST #1 - Date: / ll 'O k,da _ _ ./. . . . /. _.. 4 TO GROUND FROM POINT RESISTANCE IN MEGOHMS FROM POINT TO POINT RESIS1 ANCE IN MEGOHMS El Al ,// A gi;9 g 3 EIAl-E2B2 , /+'s /o py,,, E2B2 ,///f5 g nn y ' E2B2-E3A3 , / f,,3, jg f.. E3A3 _
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_ . . - i. a-4w DATA SHEET D Slicet 7 a 2/ y/hm INSULATION RESISTANCE - LOCA TEST # 1 gg, Date: I / //'77 4 TO GROUND RESISTANCE FROM POINI RESISTANCE FROM POINT IN MEGOHMS TO POINT IN MEGOHMS ElAl . yr,O /r r2 ElIl-E2D2 , J f /!D / ,e e'p' E2B2 ,, q f) jo p gj E282-E3A3 , p c p , , ., ,- - E3A3 ,
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, /,g g,/ g f), jogo /oo t/ A10C7-Al IC8 p,_5 G. /cu v AllC8
/), .fo @ / ao V AllC8-Al2C9 d e 7 6 ,,,4< y V A12C9 0, /1 @ go y
r cONAX COHNHAHON IPS-400 DATA SHEET D - She:t _ /2 of _2 / g yg. j, INSULATION RESISTANCE - LOCA TEST # 1/gf[ Date: / / x /'9 e TO GROUND FROM POINT RESISTANCE IN MEGOHMS FROM POINT TO POINT RESISTANCE IN MEGOHMS EI A1
, / 7' p ice p/ E1Al-E2B2 E2B2
, Iggp / O ngj . / f G < a -'_ g E2B2-E3A3 , g -) ,,n u. , 3,-
E3A3
, 7 ? M filo v/
E3A3- 4B4 , p C 7 7, , n E4B4 ESAS
,/C ph fo g E4B4-ESAS , -) ) <g -y
,// 7 Q jpg y' E5A5-E666 ,3 7 ; l'~~ } \
E6B6 s
, A/p 6)j pay E686-E7A7 E7A7
, gg g) f c)av
,}fy]jh~ r E7A7-E8B8
,,a e g y 5 E8B8
,///)fgfooy E888-E9A9 _,-
,Jp4 E9A9 , 3 '7/d //10 V
/,3 7 .,,
E10D I E9A9-E10D 1 , Q , 3 .> ) p 7 7 , .,3 ,y t/ EllC2 .J)2 O /,.y v E10D I-El lC2 s / '{D " ; f E12D3
, /gQ /,, n y e E11C2-E12G3'p 3
][Q f ogyg F7C4 , Sr @ /wy F7C4-F8C5 , s (O j,3., v/
F8CS p q G /NA/ F8C5-F9C6 i ; Q i o g t/ F9C6
, y- 6) / 64 V F9C6-F10C7
(' "; F10C7 , J t/ O /co V' 6 k)lddM_. . F10C7-F11C8 , '/ C (D a a/ FilC8 3f @ fag F11C8-F12C9 ,~5 7 6) /a w F12C9 ; q go V GIAI ,j<779 fg g GI Al-G2B2 G2B2
~ + 35 6/2 N fr) $) fCo y' G2B2-G3A3 3i (P /gg v G3A3 , fC(O a ()g/
G3A3-G4B4
. 2 y (#f l/,t/
G4B4 , g o r3 en 9 t/ G4B4-GSAS __ 3 3(.dfdjt/ G5A5 ,(,ay (,h y]ny G6B6 GSAS-G6B6 , g f @,0;v
< > , ;n eny G6B6-G7A7 G7A7 gy c'). / 4g
, (, n fgj orj G7A7-G8B8
, jq fG/a>{
G8B8
, /, ? r,B f/> p (/ G888-G9A9 , A (,(@ /vo v' G9A9 , (g), ,;) /r, p(/
G10D i' , q e l,b ,,,,, ,j, G9A9-G10D 1
, -:;g_jg _
G 10D 1-G1 IC2 GilC2 ,f 7(g jcj, g
, 7,p (#) fp ry /f_ GilC2-G12D3 ,, g j,,et/
G12S6'p:5 . / /, /~i) fon v A7C4 , t/ (g gw V A7C4-A8C5 , j g (6) j,., o v'
. A8CS ,j (;) /6g, V A8C5-A9C6 , y gg,) jf,o t/
A9C6 , ff 4 (JD f fg A9C6-A10C7 g (4 /c,fyt/ A10C7 ,) g /00 \) A10C7-Al IC8 AlIC8
,g(p fg \/
, if /j (o) /r3 ; V A12C9 AIIC8-A12C9 . :) h(p /jg/
,, go t; o g/
._ ., ,, ,..a o DATA SHEET D Slmet iS of 2/ /.ja O N. #
INSULATION RESISTANCE - l.OCA TEST #1 , hg (
- Date: l//u/?9i /
j TO GROUND RESISTANCE FROM POINT RESISTANCE FROM POINT IN MEGOHMS TO POINT IN MEGOHMS E1A1 ,J./o)/00t/ 51Al-E2B2 , /%#1 /gv E2B2 , y 70 jopy E2B2-E3A3 jg (/> g, 9 E3A3 , 3 (f)/0pt/ E3A3-E4B4 , a j g) A;,, / E4B4 , SQ G) Japy E4B4-E5A5 _, p p @,sjor/ E5A5
, {g,7) fagfj ESAS-E6B6
, y fpj.p y E6B6 ,5/g /ooy E6B6-E7A7 , p j g g,o t/
E7A7 , '/7& /00 pt E7A7-E888 , jg (S /ajs/ E8B8 ,c;,>}g3 jo og/ E8B8-E9A9 ,- ,jf g')/ cat / E9A9 ,y$/f)/00V E9A9-E10D1 ,]f 4 dy t/ E10Di ,/-gpjoey E10D 1-E11C2 , ,q ,2g,cy v E11C2 , J 4 (Q pt, pp) E11C2-E12W_h3_ , j'$@,.m t/
, E12D3 , 2 7(p f p Oy F7C4 ,/, 9 /.ac.N F7C4-F8C5 , f(,r) />, tf F8CS , ,A { (P /,sN F8C5-F9C6 ,g.Q.A(py_
F9C6 , (; (d /Jb V F9C6-F10C7 p F10C7 ,/7 O W t/ Q (i) /dc Lt F10C7-FilC8 , (, 6) / ** U h F11C8 , [, 6) /;, c V F11C8-F12C9 , (p [0 /4 " V _ Fl2C9 ,pp q f. V GIAI , > f) /;) /n ni/ G1 Al-G2B2
* ~
3 -5 (di. V G2B2 , $ $ (d //v'[/ G2B2-G3A3 , 3 , (;D/c, v G3A3 G4B4
,t;g G) fog </ G3A3-G4B4 , 33 doe /
, n ., 3 r o ./ G4B4-G5A5 ,3$(g)/ pet [
G5A5 , )() (D l0 01) G5AS-G6B6 , y 5 cfD /c.. v' G6B6 1
, e, 9 m f p ry/_ G6B6-G7A7 J _;(?D / g v,, ,
G7A7 , 2 O G f A Dt/ G7A7-G888 , 3 '3 (!)/u v G8B8 ,$()(i)fra ty t/ G8B8-G9A9 , 9 d'/ (tg Le G9A9 , prj Gi) f gn g/ G9A9-G10D 1 GIODI
, g ?/Os V
, ey() f ,y ,/ G10D I-G11C2 .,2 d #P (* l/
G11C2 .r; /7 rp / (P /g G11C2-G12D3_
,ygAyW G1295D 3 , ;)3 ( p (00 gj A7C4 , M (9 /g4V A7C4-A8C5
,~3 T(S) / g v_
ABC5 , j gd /g c) s) ABC5-A9C6
, 3 }g v' A9C6 , (./ (*) /d(, U A9C6-A10C7 ,t'g / . , ,., {
.f@
A10C7 /co V A10C7-A11C8 , //AiB /o . '/ di1C8 , t/ q k'J /;?/ A11C8-4I5C9 , _,' /,'M A{ A12C9 ,f p g ,, tj
r (,0NAX COf45UHAllON 3
"M DATA SHEET D .
Shest /Y of 2/ - g, g p,f.) j. INSULAllON RESISTANCE - LOCA TEST #1 Date: & l 'f 9 TO GROUND FROM POINT RESISTANCE IN MEGOHMS FROM POINT TO POINT RESISTANCE IN MEGOHMS E1A1 ,/3 EI Al-E2B2 ,9 d E2B2 ,3 g E2B2-E3A3 ,y/ E3A3
, 7 () E3A3-E4B4 ,3F E4B4 ,3f ,_ E4B4-ESAS , '2 f E5A5 , /j () ESAS-E6B6
,3p E6B6 ,37 , E6B6-E7A7 , ,Q p E7A7 ,17 E7A7-E888 ,d/
E888 , ,2 g E888-E9A9 ,y& E9A9 , :1 Q E9A9-E10D 1 g) E10D 1 ,?7 E10D I-El lC2 , A {,
,.4 EllC2 , 2) /
EllC2-E12)dD 3 ,gg
, E12D3 ,/ f F7C4 ,S6 F7C4-F8C5 , f., d F8C5 , 2/
F8C5-F9C6 F9C6
, f 5 ,,, _
1 , h() F9C6-F10C7 , f,5 ('\ F10C7 , 3 C)
~ '
F10C7-FilC8 , 63 rj FITC8~ ,[( FilC8-FI2C9 , d. c') FI2C9 ,() GIAl ,)[ Gl Al-G2B2 , p *~
~' ~
G282 , fry G2B2-G3A3 , 4/ <- G3A3 ,4/ 3 G3A3-G4B4 ,
, 3 ()
G4B4 , J/ /) G4B4-G5AS , At/~ G5A5 , (3 T~ G5AS-G6B6 , (f() G6B6 ! t". s G6B6-G7A7
, ej{
G7A7 ,c. ' G7A7-G8B8 , ? 5' G8B8 , Tg G888-G9A9 , //O G9A9 ,$3 G9A9-G10D 1 , s/() G10D1 ,s3 G10D I-Gi lC2
~~ ~
, gA GilC2 ,77 G11C2-Gl2D3 , w?
~
G12lWO 3 ,lg A7C4 ,$3 A7C4-A8CS ,fC AUC5 , // A8C5-A9C6 , /f d (] A9c6 ,5y [g A10C7 , / () _ A9C6-A10C7 A10C7-Al IC8 ,2A
]
AllC8 , t~ d _ AllC8-Al2C9
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A12C9 , J 4 J) ,5 /) V
. m eu m ..u a m l5//.*Iv/* e /;
DATA SHEET D " St.cet /7of 2/ INSULATION RESISTANCE - LOCA TEST # 1 e(, ,C Date: l //Wb'i - TO GROUND RESISTANCE t FROM POINT (mv) FROM POINT IN MEGOHMS TO POINT RESISTANCE IN MEGOHMS EIA1 , /f EIAl-E202 , cQ // _,_
, E2B2 ,3y E2B2-E3A3 ,g4 E3A3 , J(, E3A3-E4B4 , y </
E4B4
. 70 ~~
E4B4-ESAS , //g E5A5 , 70 E6B6
,/,/f ,
ESAS-E6B6 E6B6-E7A7
,3y
,yA
~]
E7A7 ,4/7 E888 E7A7-E888 ,yg
, /7 'f E888-E9A9,_ - ,pg l E9A9 ,40 E9A9-E10D1 ,Q E10D I , // ) E10DI-EllC2 , y{
EllC2 ,27 E11C2-E12MD 3 , ge- _ E12D3
.2f F7C4 . pt) ,
F7C4-F8C5 ,go F8C5 ,37 F9C6 , f(; F8C5-F9C6 , {g ,_, _ _ _,F9C,6-F10C7 , ) $ _ F10C7 , Q (, F10ChFilC8_ ,1() FliC8
, r3 ,p FilC8-F12C9 ,74 F12C9 ,/o GIAl ,22 GI Al-G2B2 ,fg G2B2 ,7p G202-G3A3 ,gy i
G3A3 ,7O G3A3-G4B4 . _fp G4B4 , Tr) G4B4-G5A5 _ fp G5A5 ,7) GSAS-G6B6 , g <- G6B6 ,(, o G606-G7A7 , f,g G7A7 ,y __ G7A7-G8B8 , /fr G8B8 , (, g' G8B8-G9A9 , 50 G9A9 ,70 G9A9-G10D 1
, fg _
G]DI , // 7 ,yf G]D l-GI IC2 GilC2 , 9 /) G1 IC2-G 12D3
, ?
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, (, O ABC5-A9C6 g _ ,
A9C6-A10C7 ,g
'd A10C7 ,jo
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. _ . . .- ,,s .w DATA SHEET D .
St cat f{of 2/ p,*h g INSULATION RESISTANCE - LOCA TEST #1 Date: f[/(f/ 79
~
TO GROUND RESISTANCE FP,OM POINT FROM POINI RESISTANCE IN MEGOHMS TO POINT IN MEGOHMS EI A1 ,1] EIAl-E202 , cQ 2
,gc
. E2B2 E2B2-E3A3 E3A3 , g rj Q3 E3A3-E4B4
, A t./
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,//A E5AS-E6B6
,3 7 E6B6 ,4/O ,
E6B6-E7A7 ,33 E7A7 , t/d E7A7-E888 ,3]
~
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~
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E10DI-El lC2 EllC2-E12fxT'D 3
,33 Q
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, F7C4 ,?e - . _ _
F7C4-F8C5 /,c2 F8C5 ,37 F8C5-F9C6 /, {,,,__ F9C6 ,76 , F9C6 _ _-F10C 7 /, R q b F10C7 ,,' tJ F10C,7-F11C8 ,9 FlIC8 , J/) , F1IC8-F12C9 7
, Fl}C9 ,ff G1Al ,QQ G1 Al-G282,
, //.S G2B2 , /p c) G2B2-G3A3 , Q C)
G3A3 ,qo G3A3-G4B4 ,d() G4B4 ,
,T7 G404-G5AS , f, f' _,_
G5A5 ,T y G5AS-G6B6 ,7d G6B6 l , t- { G686-G7A7 G7A7 ,3 O G7A7-G8B8 ,483
, e q-G888 G8B8-G9A9 , , Q_ _
G9A9 ,rd G9A9-G10D 1 , /, ( G1061 ,yy G ODI-GilC2 fg[~~
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, p f*
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DATA SHEET D . Sheet / 7 of 2/ ;
/00VDC 4.,g, $l3oMMo INSULATION RESISTANCE - LOCA TEST #1 4
Dater /-/4- 7f TO GROUND RESISTANCE O' FROM POINT IN MEGOHMS FROM POINI TO POINT RESISTANCE IN MEGOHMS EIAI o , /0 6 F4/ EiAl-E2B2 0,/7 E2B2 g , p/. _ E282-E3A3 o, f ey E3A3 g, f p E3A3- 4B4 o,f7 E4B4 g , '2, l E4B4-ESAS ESAS o,20 o.23 ESAS-E6B6 Q, / 6 E686 g, 2 l
, E6B6-E7A7 g,jg E7A7 o,/y E7A7-E888 o, f 5 E888 g , 2,i E8B8-E9A9 -
o,/5 E9A9 0,/9 E9A9-E1001 E10Di o,/7 A /$ E1001-E11C2 _d,2j, E11C2 o, jf EllC2-E1233'p 3 g, / ej. E12D3 , g,t3
, F7C4 4 , 4 7. F7C4-F8C5 g, e/ 6 i F8C5 o.2g F8C5-F9C6 C , go ,,,
F9C6 g , afej. F9 _ C6-F10C7 o,4o o./ 5 F10C7 F10C7-FI1Q8 d,35 F11C8 g,3 $ F11C8-F12C9 o,3 $ F12C9 o , /o (*_.goM GIAl g, /o @9ov GI Al-G282 o,2 p _ G7R2 g,3 3 G202-G3A3 g,3g G3A3 0, 76 G3A3-G4B4 o,1,3 .. G484 d.7 g G4B4-G5A5 ___ d , % 3 _ _ GSAS o,3 g GSAS-G6B6 /), 2. /. G6B6 i g,17 G6B6-G7A7 __ d, 2 4 , , , , , , G7A7 0,32_ G7A7-G8B8 o,24 _ , , , G888 o,2 F G888-G9A9 0, 2 */ C9A9 d, 31 G9A9-G10D 1 o, 28/ GIODl O,23 G10D I-G11C2 o,/ 5 G11C2 g,/ 7 GilC2-G12D3 o,/ 6 012 pro 3 o, // A7C4 g, 2 V A7C4-A8CS o,/$ A8C5 g, j g ABCS-A9C6 g,g6 - A9C6 o,6 %. A9C6-410C7 d, $A A10C7 o, /o &So4 A10C7-Al IC3 0,15 AllC8 g, 3 Jt A11C8-Al2C9 d, 3 5 A12C9 0, /6 684V
CONAX CORPOHA110N DATA SHEET D
- Shest /8 of 2/ co jg INSULATION RESISTANCE - LOCA TEST #1 [ g, Date: /-/ 7- 77
("j - . - . . . . . - . . . . TO GROUND
'v' FROM POINT RESISTANCE IN MEGOHMS FROM POINI RESISTANCE TO POINT IN MEGOHMS ElAl o./4
- ~ , _ . ElAl-E2B2 6,/6 E2B2 p, /rf E2B2-E3A3 E3A3
, g , 2 .;3 0,f 7 E3A3-E4B4 E4B4 g,z3
/),3o E4B4-E5A5 E5A5
_ g ,2 5 g,73 E5AS-E6B6 E6B6 gg 3
- d. 2 7 .
E6B6-E7A7 g,f 7 E7A7 g, 26
' E7A7-E8B8 g, / 7 E8B8 d, 2 7 E8B8-E9A9
_- _g, / 7 E9A9 O.13 E9A9-E10D 1 o,23 E10D I g, 7, f E10Dl-EllC2 EllC2 g , 2 3,_ o,/ 3 EllC2-E1263h_ J,f 7
, E1203 (), j f., _
F7C4 o , s/$ ~ F7C4-F8C5 o, f(o F8C5 /) , 2 $ F8C5-F9C6 g, yp,, __ F9C6 0 53 , F9C6-F10C7 n, g F10C7 (), f 6 F10C7-Fi lC,8 o,Sh FilC8 (), // 8 , FilC8-F12C9 d, So Fl2C9 g, fo GIAI g, p 6 GI Al-G202
~
d, 5 "L G2B2 d, 3 ") G2B2-G3A3 g , yg G3A3 o,3 o G3A3-G4B4 g , 7, G4B4 /), 3 7 G484-G5A5 _ d , s,o G5AS a , af 2. G5AS-G6B6 Q_ _ g,3 9 G6B6 ) g, 37 _ G6B6-G7A7 jy_, , _ , G7A7 o, p 2 G7A7-G8B8_ o , 7, 3 _ G8B8 o,37 G888-G9A9 o,33 G9A9 g, s/ 2, G9A9-G10D1 g, y{ G10D1 g, y ej G10D I-Gi lC2 p, z,/ G11C2 g,2e/ GilC2-Gl2D3 g ef G12%Yo 3 gy , / if. A7C4 h,4o ^7C4-A8C5 0, I r, f, j 3 A'8C5 g A9C6 A8C5-A9C6 g,g j, g,o A9C6-A10C7 o ,go A10C7 _ A /d A10C7-AlIC8 o,6o AllC8 g, 6 o AllC8-Al2C9 d,60 A12C9 o,/c Q ,5fo V
. - . . . , _ . - - _ . - - - ~ . - - - - - - - , - - , n .--
c- voiW ComtHAHON I'5-400 DATA SHEET D . Shest /Y of 2/ ,gg4 lNSULATION RESISTANCE - LOCA TEST #1 Dat e - /~/ 7 ~7f r TO GROUND RESISTANCE FROM POINT (3) FROM POINT IN MEGOHMS TO POINT RESISTANCE IN MEGOHMS El Al O, / o @ go V E1Al-E202 0,12-E2B2 g, f 3 E282-E3A3 _ g,f g E3A3 0,;l E3A3-E4B4 o, / 5 E4B4 o,/f E4B4-E5A5
,_ g,f4 ESAS g,f7 ESAS-E6B6 E686 o, f 3 og E6B6-E7A7 E7A7 o, p6 d,/oS9g E7A7-E8B8 o ,isp l E8B8 o, f 9 E8B8-E9A9 ,- j , f q.
E9A9 o,/6 E9A9-E10D 1 _o,fo E10Dl o,/3 E10D I-El IC2 o,/o_,g gov E11C2 o,/o E11C2-E12rgp3 o,jo E12D3 g, f a
. F7C4 g, 3 g F7C4-F8C5 d, //o F8CS f) , 2 3 F9C6 o, VJ F8C5-F9C6 jg _,
F9C6-F10C7
,_ o, 5 o__
F10C7 C,/$ F10C7-FilC8 o,3 $ FilC8 0, 3 o FllC8-Fl2C9 _ o, 3_g Fl2C9 o,go GIAI o, /o e </o V GI Al-G282 0,23 G2B2 0,24 G202-G3A3 g,3 g G3A3 g, 3 o G3A3-G4B4 o, 2 2. G4B4 o , Z C, G4B4-GSAS o, 2, 3 G5A5 g, 3 o GSAS-G6B6 d,2 8 G6B6 O, 2. g
! G6B6-G7A7 gg G7A7. g, gq _ G7A7-G888 4, 2 '/
G888 o , 2, o G888-G9A9 0,24/ G9A9 o, / 3 G9A9-G10D 1 GIODI d, / 7 , _ o ,f / G10D l-GI IC2 o,p9 G11C2 O,/f GyC2_G12D3_
,_ g /p G12WD 3 0, / 9 A7C4 g,j 3 A7C4-A8C5 o,15 A8CS g,ff ABC5-A9C6 o,go
; A9C6 j, y A9C6-A10C7 A10C7 d,VL __
3, o j A10C7-A11C8 d,e(2_. AllC8 o , //o AllC8-A12C9 o , e/ 2. A12C9 o , f g g ey o
LJNAX COilF'OllAllON ~M DATA SHEET D . Simet c2() of 2/ h/OOl/ ,y INSULATION RESISTANCE - LOCA TEST #1 g,(, Date: /// 27' s TO GROUND RESISTANCE FROM POINT RESISTANCE FROM POINT IN MEGOHMS TO PO!NT IN MEGOHMS EIAl 0e / 6 EIAl-E2B2 o , / F. E2B2 /), 3 3 E2B2-E3A3 o,f 9 E3A3 o,;g E3A3-E4B4 g,/g E4B4 o,2y _ E4B4-E5A5 d,2o ESAS g, 2 g- E5 A5-E6B6
.ds/9 E6B6 g,z& E6B6-E7A7 g, ff E7A7 O, 2 y E7A7-E8B8 o,;/
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CONAx No. IPS-400 CONAX CORPORATION 2300 Waden Ave . Duttao Non York 1422S O APPENDIX B Public Service Electric and Gas Company Test Procedure for Qualificotton of Electrical Connection Terminal Blocks in Containment Environment of a loss of Coolont Accident or a Steam Line Break Accident, dated 11/30/78, Revision 1,1/5/79 O- 8 6 3 i
CT PUDLIC SERVICE ELECTRIC AND GAS COMPANY U , TEST PROCEDURE FOR QUALIFICATION OF ELECTRICAL CONNECTION TERMINAL BLOCKS IN CONTAINMENT ENVIRONMENT OF A LOSS OF COOLANT ACCIDENT OR A STEAM LINE DREAK ACCIDENT I. SCOPE OF TEST The following specifics the test procedure for qualifying protected electrical terminal blocks for a LOCA or SLB envi-ronment. The test models consisting of junction boxes, ter-minal blocks, and cable, were assembled at the Salem Nuclear Generating Station in accordance with prescribed installation practicos for that plant, and are identical in all respects (excepting length of conduit connected to box) to such equip-ment presently planned for service at Salem Unit No. 2. The test models were assembled using terminal blocks which'were not irradiated; however, the tests will be performed with replacement terminal blocks which have been irradiated (See II below) . p II. TEST PRECONDITIONING V A. Terminal Blocks - Both the Duchanan 2Dil2N and 616508-6 blocks were exposed to a Cobalt-60 Gamma field at a dose rate of .98 megarads por hour for a total of 200.2 megarads. Pre-exposure and post-exposure high potential tests were performed on these terminal blocks. B. Cable - The cable, 9 conductor number 14 wire, has boon qualified for 200 megarads exposure though the cable used in this test was not actually exposed to radiation. III. MATERIAL TO DE TESTED A. Individual Items: ,
- 1. Four Duchanan Terminal Blocks (Irradiated to 200 megarado) Model 616500-6.
These blocks are marked A, D, C, and D.
- 2. Eight Buchanan Terminal Blocks (Irradiated to 200 megarado) Model 2Dll2N.
These blocks are marked E, F, G, H, I, J, K and L. . 7q . v
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i , . 2. ! ( III. MATERIAL TO DE TESTED (CONT'D.) A. Individual Items (Cont'd.) ! 3. Six galvanized steci junction boxes measuring l 13-1/2" x 13-1/2" x 6" with cover. Thoso j boxes are fabricated 'in accordance with Public Servico Electric and Gap Company Drawing number . 212805-D-4131, Figuro 3. Each of the boxes is ! fitted with two 2" closo nipples secured with a ; l 2" Mcycrs scru-tito hub.
- 4. Twenty four 10' long longths of 9 conductor number 14 control cable rated for 600 volts. !
This cable is manufactured by Trianglo P.W.C. Inc. and was supplied on Manufacturer's Roel No. 17025 (Salem Reel No. S5054) . B. Assemblica To Do Tested: Six junction box.assemblics cach consisting of ono junction box, two terminal blocks, and four longths of 1 O cable assembled as por PSE6G Co. sketch E-101278 attached. These assemblics are to be designated as follows: Terminal Blocks i Assembly Configuration Position 1 Ponition 2 ; 1 Left Hand E F i 2 Right !!and G A 3 Left Iland H I 4 Right lland C J l 5 Lef t lland K B 6 Right !!and D L C. Modifications: [
- 1. PSE&G Co. Tost Coordinator may modify the test assem-blics prior to test initiation. Modifications can includo (but are not limited to) drilling of woop holes filling of boxes with insulating material, or rearranging terminal block positions. '
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C. Modifications (Cont'd.):
- 2. Test assembly quantities may be increased if any tests are aborted due to external circuitry prob-lems.
IV. PREFAFATION FOR TESTING: A. Assemblies are to have their "As Supplied" te rminal blocks removed. B. Irradiated terminal blocks are to be installed in accord-ance with III above. C. Thermocouples are to be mounted on the top of at least one of the terminal blocks and a thormocouplo is to be mounted on the inside surface of the junction box. (Location to be determined by PSELG Test Coordinator) . D. Thermocouple lead wires are to be run through 2-inch nipples. (^) (_/ E. Opening of 2-inch nipples are to be senJ ed using PR-055 fire resistant RTV silicone foam packaged in SEMKIT two part scalant cartridge. All space in nipples not occupied by cable is to be filled with silicone foam. V. _ TEST - SERVICE CONDITIONS A) All terminal points of one block in each test item will be wired to an AC source so as to impress 140 VAC (120 VAC and margin) across neighboring points. Odd numbered terminal points to carry 2 - 5 a. B) The lower six terminal points of the second block in each test item will be wired to a DC source so as to impress 140 VDC across neighboring points. Line current will be limited to 100 ma. . c) Test circuitry will be arranged so as to identify single point failures. D) The above service conditions will be maintained through-out the duration of the tent except when circuit in-sulation res,intance readings are being performed. (v~3 e
l 4. VI. TEST PROFIIJb - EtNIRONMENTAL _CONDITTONS - (Cont'd.) A) LOCA
- 1) 125 F 0 0 psig to 286 F G 50 psig in 10 seconds.
- 2) Maintain 286 P O 43 psig until t = 2 houro, 47 minuten.
- 3) 15 minuten maximum ramp of 28G F 0 43 poig to 240 F G 10 poig.
- 4) Maintain 240 F and 10 psig until tB: 240 hours.
- 5) Duration of tho tout period to be datormined by PSE&G Company Toot Coordinator.
B) Steam Lino Dreak (SLB)
- 1) 125 P O O psig to 350 F 0 43 minimum poig in 5 minuten maximum.
- 2) Maintain 350 F and 43 poig until t = 10 minuton.
- 3) 15 minuto ramp of 340 F and 43 poig to 240 F and 10 psig.
1
- 4) Maintain 240 F and 10 pnig until t = 24 hourn.
- 5) Duration of the tent period to bo datormined by PSE&O Company Tant Coordinator.
C) Chemical Spray Spray to connint of 1.2% (ny Wolght) boric acid nolution with sufficient nodium hydroxide added to maintain a pit of 0.5 to 10.0. Spray rato to bo .15 to. 2 gallons / min./Sq. Pt. Temporaturo of colution to bo entablished l l l l 0
e O uJ 5. VI. TEST PHOPILES - 1:NVIltONMENTA'L CONDITIONS (CONT'D._) by conditionn required to maintain tout chambor tom-pornture. chomical spray to bo initiated 5 minuten af ter achievement of peak temperature of toot profilo. Spray to be maintained for 24 hour duration.
- D) All the parnmotorn specif. icd in A, D, and C abovo are to ho considered an ideal und any variation of thono valuon must be recorded and their of fact ovaluated at the end of tout.
VII. DATA ItECORDINO A) llourly
- 1) Chambor P.cmporaturo
- 2) Terminni Block temperaturen
- 3) Enclosure. temperaturen
- 4) Chamber prosauro
- 5) Chambor water level
- 6) Spray solution flow rato O 7) Voltago V 0) Lino Current
- 9) Lonkago curronts H) Prior to beginning of the tont, and twice daily for the
. duration of the tent, III O 500 VDC, point to point and point to ground.
C) 1:very 12 hourn, spray solution p!!. VIII. DESCRIPTION OF TESTS A) Tout 1 - Tout annomblion 1 and 2 nubjected to environmarktal conditions noted in VI A (LOCA) and VI C whilo subjected to
', service conditions of V.
II) Tont 2 - Tont nanomblion 3 and 4 nubjected to environmental conditionn of VI n (ALD) and VI C whilo uubjected to nor-vico conditions of V. L
, C) Tout 3 - (If requirod) Tant nonemblion 3 and 4, modiflod an directed by Tont Coordinator, nubjected to environmentn1 conditions of VI A (LOCA) und VI C whilu pubjected to nor-4 vico conditions of V. Thirt tout to bo performod in ovent of failuro of Tout 1. ,
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6. VIII. DI:ScitIPTIO!1 OF TESTrdCOf1T' D. ) . D) Tent 4 - (If required) Tent annemblion 5 and 6, modified an directed by Tent Coordinator, subjected to environ-mental conditions of VI 13 (S Lil) and VI C while subjected to nervice conditionc of V. Thin tent to be performed in ovent that Teut. 3 in required. IX. ACCEPTA!;Cl Cit T TI:ltI A The acuemb)lon are expected to perform, throughout the dura-tion of the tontn, in the modo doncribed in V above. If leukngo current of any tent circuit exceeds 1 ampere, pont tout examination shall determino the cauno of the leakage current, that in, if the failuro wan in the tented circuit or in the connectionn to the tent circuit. X. T I:S T RI: P O R T_ A formal tent report chall bo provided encompanning all tento that were performed. Thln tent report nhould include all photographn, drawingn and data involved with each tent 9 and each pont tent innpection. Thin report and all in-formation regarding tho equipmnnt tented in to be clunnified au J1roprie t a rl in f orma t ion. 4 W11Pihh,v1f 11/30/70 Itovined 1/5/79 6 .
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NEWAR J. FOR tisT Or REFEF ENCE DRAWINGS SEE DRAWN [:.E _ CHECKED ".C[,,_, i ' _ SCALE._I" DRAWING NO Iihl.6._ _b_D.I1/-- . DATE.1.D_L1 d __ EXA IN E D . -- . THIS DRAWING SNERSEDES s# AUTH. b*_(D) O Or! APPROVED - .I
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~g DRAWING NO._l2_0_!I b ___ ___ DATE _lO *Ll*_21__ EXA NED____ _ __ _____. ,
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l APPENDIX D l Report on Terminal Block Irradiation Test for Public Service Electric and Gas Company from Isomedix inc., Parsippany, New Jersey, dated November 10, 1978 rx u
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November 10, 1978 Mr. G. W. Supplee_ ! ' -- Chief-Electrical Engineer Public Service Electrical & Gas. Co. ,. - 80 Park Place , Room 616-MP Newark, New Jersey 07101 I h
Dear Mr. Supplee:
Enclosed are revised data sheets to Yves Doyle's letter of October 5, 1978. Earlier sheets omitted Isomedix and PSE&G Co. identification. Very tru , ours, arles Ronk, , General Manager Encl. CR:km ( I A , Y l Isomedix Inc.
- 25 Eastmans Road. Parsippany, New Jersey 07054 . (201) 887-2666 i-
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_d aw a, ISOMEDIX October 5, 1978 _,
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Public Service Electric & Gas Co.' /
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80 Park Place *' ' p/ Room 616-MP Newark, New Jersey 07101 bf - Attention: .Mr. G. W. Supplee Chief Electrical Engineer
Dear Mr. Supplee:
This will summarize parameters pertinent to the measurements and irradiation of your twelve Modified Buchanan terminal blocks, catalog No. 2Bil2N (8) and No. 616508-6 (4), identified as samples A through L.
.( ,,)
\/ ~Each block had a D.C. high potential test (500 volts D.C.) before irradiation with our Bendix Insulation Testor, Type 60B4-1A (calibrated 4/28/78) at 500 V.D.C., and also after irradiation.
From each point to ground and from point to point, no current was detected before and after irradiation. Attached you will find the data from these tests. For irradiation, your samples were placed in a Cobalt-60 Gamma field, such that the dose rate was 0.98 Megarads per hour. They were exposed for a total of 204.1 hours, yielding a total dose of 200.2 Megarads. Rotation of'1800 was made halfway through the exposure time to obtain a more uniform dose distribution. Dosimetry was performed using an Atomic Energy of Canada, Ltd. (AECL), Red Perspex system with Type BC-2 readout. Calibration 4 of the Perspex is made by AECL using Ceric dosimetry traceable to the U. S. National Bureau of Standards. Isomedix regularly cross-calibrates its AECL system with an in-house Harwell Perspex system, and makes semi-annual calibrations directly with NBS, I using the NBS Radiochromic Dye system. A copy of the dosimetry correlation report is available upon request. l l I - C_>s Isomedix Inc.
- 25 Eastmans Road. Parsippany, New Jersey 07054 . (201) 887-2666 L
Mr. G. W. Supplee October.5, 1978 f - 2 - Irradiation was conducted in air at ambient temperature and pressure. . Radiant. heat from the source heated the samples
~
somewhat, but the temperature did not exceed 85 F, as indicated
.by previous. measurements on an oil solution in the same relative position.
Irradiation was initiated on September 15, 1978 and was completed on September 27, 1978. Very truly you s, Yves L eJoyle Genera: Manager ( YLD:mv Enc.- G . Y loomedix Inc.
- 25 Eastmans Road Parsippany, New Jersey 07054 (201) 887-4700 CHICAGO DIVISION e esen N.y. A . ua. c,,,, ni.ao.. sinisi Jiri ws s isn
(~'s PUBLIC SERVICE ELECTRIC AND GAS COMPANY (,) ENGINEERING AND CONSTRUCTION DEPARTMENT SALEM NUCLEAR GENERATING STATION AUTHORIZATION A6300.1 ATTACHMENT TO REQUISITION NO. E-17512NU DATED SEPTEMBER 11, 1978 n TERMINAL BLOCK IRRADIATION TEST FOR i PUBLIC SERVICE ELECTRIC AND GAS CO. A ' i
- 1. SCOPE This test shall be performed to certify the effects of gamma radiation on the dielectric characteristics of two types of terminal blocks.
$. TEST MATERIAL (a) Eight Buchanan Terminal Blocks, Catalog. No. 2Bll2N ,h that have been modified by removal of the marking
-s strip.
\_/
(b) Four Buchanan Terminal Blocks, Catalog. No. 616508 that have been modified by removal of the cover and marking strip.
- 3. PRE-TEST MEASUREMENTS AND IDENTIFICATION (a) A pre-exposure D.C. high potential test (500 volts D.C.)
shall be made from point to point and point to ground of each terminal block. (b) Each terminal block is to be marked in such a manner that it can be identified after exposure so that pre-exposure as well as post-exposure high potential tests may be com-pared.
- 4. IRRADIATION TEST (a) The terminal blocks are to be irradiated at a dosage rate of not greater than 1 megarad per hour.
(b) A total dosage of 200 megarads is to be achieved. p.
F
Attachment:
to Requisition E-17512NU Page 2
- 5. POST RADIATION MEASUREMENTS (a) A post-exposure D.C. high potential test'(500 volts D.C.)
shall be made from point to point and point to ground of each terminal block.
- 6. RESULTS (a) Ten certified copies of the test report are to be forwarded to Public Service Electric and Gas Company to the attention of Mr. G. W Supplee, Ch ief Electrical Engineer.
(b) Upon authorization from Public Service Electric and Gas Company's Chief Electrical Engineer, the Terminal Blocks are to be shipped ~to: Conax Corporation 2300 Walden Avenue Buffalo, New York 14225 Attention: Mr. Frank Illig Manager of Testing Nuclear Products. ('h
\l The package.is to be clearly marked as material for testing for Public Service Electric and Gas Company.
WMP:hh 9/11/78 l 1 .
" >' ISOMEDIX IN2. '
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