Text

Qualification Tests of Solenoid Valves by Environ Exposure to Elevated Temp,Radiation,Seismic Simulation,Vibration Endurance,Accident Radiation & LOCA Simulation
	ML18078A980
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Site:	Salem
Issue date:	02/08/1979
From:	; Public Service Enterprise Group
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ML18078A979	List: ML18078A978; ML18078A980; ML18078A981;
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	AQS21678-TR, NUDOCS 7903130390
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{{#Wiki_filter:Tl *1. *;I I .. *I I I I I I .I *1 ,I I I I I I I :1 I Automatic Switch Co. *FLORHAM PARK, NEW JERSEY 07932 TEST REPORT NO. AQS21678/TR QUALIFICATION TESTS OF SOLENOID VALVES BY ENVIRONMENTAL EXPOSURE TO ELEVATED TEMPERATURE, RADIATION, WEAR AGING, SEISMIC SIMULATION, VIBRATION ENDURANCE. ACCIDENT RADIATION AND: LOSS-OF -COOLANT ACCIDE CONFIDENTIAL Property of Automatic Switch Compan -THE ATTACHED FILES ARE OFFICIAL RECORDS OF THE . DIVISION OF DOCUMENT CONTROL. THEY HAVE B!=EN CHARGED*TO YOU FOR A LIMITED TIME PERIOD AND MUST BE TO THE RECORDS FACILITY BRANCH 016. PLEASE DO NOT SEND DOCUMENTS . CHARGED OUT THROUGH THE MAIL. REMOVAL OF ANY PAGE(S) FROM DOCUMENT FOR REPRODUCTION MUST BE REFERRED TO FILE PERSONNEL. DEADLINE RETURN DATE -3// JD .* ,_:. w//TY; 3foh?. -IF-79 () 3 /3t) 3Sf' RECORDS FACILITY BRANCH ., . -A\\ii --..... ".. __ .J ---*-------*-* -7 9 0 3 1 3 0 3 I I I I I I I I I I I I I I I I I I I This data is for the sole use of Automatic Switch Company personnel and representatives and remains the property of Automatic Switch Company. This book must be returned immediately upon request. NOTICE: This report may not be reproduced without authorization from Automatic Switch Company, nor may excerpts be printed and distributed. <<:>Arrlomalic Sw1tch Co. MCMLXXVlll. All n;ghU ""'""'* BOOK NO. ASSIGNED TO COMPANY DATE lo4 :S .Sc.hube.\ . 'Pub\ Lc.5ervLc_e I I I I I I I I I I *I I I I I I I I

ISOMEDIX TEST REPORT NO.
AQS21678/TR QUALIFICATION TESTS OF SOLENOID VALVES BY ENVIRONMENTAL EXPOSURE TO ELEVATED TEMPERATURE, RADIATION, WEAR AGING, SEISMIC SIMULATION, VIBRATION ENDURANCE, ACCIDENT RADIATION AND LOSS-OF-COOLANT ACCIDENT (LOCA) SIMULATION.

Performed for AUTOMATIC SWITCH CO. Florham Park, New Jersey By the COMPONENT TESTING DIVISION of ISOMEDIX, INC. Parsippany, New Jersey

M,arch, 1978 lsomedix Inc.
25 Eastmans Road, Parsippany, New Jersey (201) 887-4700 Mailing Address: Post Office Box 177. Pars1ppany.

New Jersey 07054 CHICAGO DIVISION *. 1020 Nagle Av7 .* Morton Grove. Illinois 60053 1312) 966-1160 oi\ulomatlt Switch en..* ..... ..... ,.,., ,_._ I i I ABSTRACT Qualification Type Tests on Automatic Switch Company I Solenoid Valves were performed in accordance with the require-I ments of "ASCO Qualification Specification AQS-:-21678/Revision B" in order to provide a family of generically similar valves for I safety related in Nuclear Power Generating Stations. The valves were subjected to successive environments of I elevated temperature, radiation, accelerated operational cycling, I seismic and vibration exposures, accident radiation and a simulated loss-of-coolant accident (LOCA) environmental exposure. I The performance of the valves was periodically monitored I during the program and compared with baseline data representative of ASCO specification requirements. I Three and four-way, direct and internal pilot-operated solenoid valves were included in the type test program. I CONCLUSIONS: The valves tested for qualification completed the I type tests and baseline/functional tests successfully. Minor I anomalies observed are detailed and explained fully in the text. I I I I I lsomedix,

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois * . 7828 Nagle Ave., Morton Grove, Illinois 60053 (312) 966-1160 Columbus, Mississippi
Post Ottice Box 2044:1ndustrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I cihutomotic:

Switch c:o.M°CMlUVlll Mlli ........... I I I I I I I I I I I I I I I I I I I ll TABLE OF CONTENTS Section Page 1. Introduction ....................................... 1-1 2 . Description of Test Samples ...................... 2-1 3 . Test Program ..................................... 3-1 4 . Test Procedure and Results ....................... 4-1 4 .1 Baseline/Functional Testing ................. 4-1 4.2 Thermal Aging ............................... 4-1 4.3 Radiation ................................... 4-2 4.4 Wear Aging .................................. 4-3 4.5 Seismic Simulation/Vibration Endurance ...... 4-3 4.6 Accident Radiation .......................... 4-4 4.7 LOCA Simulation ............................. 4-4 4.8 Summary of of Valve Samples ..... 4-5 5

Summary ..........................................

5-1 6

Certification

.................................... 6-1 Appendix A "ASCO" Qualification Specification AQS-21678/Revision B B Test Procedure Bulletins C Instruments used for Baseline/Functional Tests D Radiation Certificate E 'Dayton T. Brown' Test Report F Operational data at T. Brown' G 'ASCO' Seismic Tests Summary and operational data *1somedix, Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois
7828 Nagle Ave .. Morton Grove. Illinois 60053 (312) 966-1160 Columbus, Mississippi
Post Office Box 2044 .. Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 olmlomotit Switch c:o.111cllllO:Vltl

... ._. ...... d

I iii I I LIST OF TABLES I Table No. Page --1 1. DESCRIPTION OF TEST SAMPLES .....................

2-1 BASELINE/FUNCTIONAL TESTS I 2A Valve Sample No. 1 ...... * ........................ 4-6 2B Valve Sample No. 2 ...........................

.. 4-8 I , 2C 3 ..............................

4-10 Valve Sample No. I Valve Sample No. 2D 4 ************************.***** 4-12 Valve Sample No. 2E 5 .............................. 4-13 I Valve Sample No. Valve Sample No. 2F 6 .............................. 4-14 2G 7 ****************************** 4-15 I Valve Sample No . 2H 8 ****************************** 4-17 I Valve . sample No. 2I 9 .............................. 4-19 3; CYCLING DATA DURING LOCA SIMULATION ....*........ 4-22 I 4.

SUMMARY

OF VALVE PERFORMANCE .................... 4-24 I I I I I I **1 Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois
7828 Nagle Av.'. Morton Grove, Illinois 60053 (312) 966-1160 Columbus, Mississippi
Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 I ol\uto-matit Switch (:O.*C*l*XVlll

..... I iiii I I LIST OF FIGURES I Figure No. Page I 1. LOCA SIMULATION PROFILE (S/C) ................... 3-3 2. ACTUAL LOCA SIMULATION TEST PROFILE(°F/PSIG) .... 4-21 I I I I I I I I I I I I I lsomedix, Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois
7828 Nagle Ave., Morton Grove, Illinois 60053 (312) 966-1160 Columbus, Mississippi
Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 ohUlomatlc S\\:llch

.... .. 1-1 SECTION l ** INTRODUCTION Qualification tests on solenoid valves were performed for Automatic Switch Company according to test outline contained in "ASCO Qualification Specification AQS-21678 Revision

. This test outline is based on the suggestions contained in IEEE 323-_1974 "IEEE Standard for Qualifiying Class lE Equipment for '.Nuclear Power Generating Stations", IEEE 382-1972 "IEEE Trial-Use Guide for Type Test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations", IEEE 344-1975 "IEEE Recommended Practices for Seismic Qualifications of Class lE Equipment for Nuclear Power Generating Stations" and IEEE 382/ANSI N278.2.l (Draft 3, Rev. 1 June 19771 "Draft American National Standard for the Qualification of Safety Related Valve Actuators".

Seven valve samples were selected to.represent six generic families of valves. Two more valve samples were added to the test program to obtain resultant test information only. The samples were subjected to sequential exposures of elevated temperature, radiation, wear aging, seismic simulation, vibration endurance, accident radia-tion and a accident (LOCA) simulation. Base-ltne operational test data was obtained and recorded for all the valves before the start and after each sequence of the test -exposures with the exception of coil dielectric and insulation resistance I I I I I I I I I I I I I I I measurements which were taken before radiatton and after LOCA exposures. thermal aging and after accident 1 The valves were energized and de-energized at high and.low pressures during the test phases (except radiation1 and leakage from the valves was monitored. lsornedix, Inc. o 25 Eastmans Road, Parsippany, New Jersey 07054. (201) 887-4700 Chicago, Illinois

7828 Nagle Ave., Morton Grove, Illinois 60053 (312) 966-1160 Col uni bus,* Mississippi
Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 ci'lutomallt Switch

........ -1 I I I I I I I I I I I. I I I I. I *I I I I ------------------------------------------ 1-2 At the conclusion of the LOCA period, the were returned to Automatic Switch Co. for further inspection and evalua-tion. The tests were conducted during the period from August, 1977 through January, 1978 at the test facilities of Isomedix, Inc., Parsippany, New Jersey with*the exception of seismic simulation and vibration endurance tests *which were condu'cted at the facilities of Dayton T. Brown, Inc.,* Bohemia, New York and Al.,ltomatic Switch Company, Florham Park, New Jersey. lsomedix, Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois
7828 Nagle Ave .* Mort.on qrovo, 11.llnols 6005.1 (312) 966-11.60 Columbus, Mississippi
Post O!licu Box 2044, lnduslrlal Park South, Columbus, Mississippi 39701 (601) 327-8015 ci\Ulomallc Swltrh Co."'""""'*

.. ..,.._ . -( .. .TlON 2 DESCRIPTION OF TEST SAMPLES The following description of the valve was provided by Automatic Switch Co. Isomedix numbers were marked on valve housing with a marker pen. Isomedix No. 1 2 3 4 5 6 7 8 9 ASCO Cat. No. HVA-206-381-6F NP8344A71E XFT831654V HVA-206-380-3RF NP8320Al84E NP831665E

, ' HV-202-300-2RF NP8321A5E NP8323A39E TABLE 1 VALVE DESCRIPTION LIST Description DC, Class H leaqed coil, Nema 4, 7 and 9 solenoid enclosure, metal seats, normally cl.qsed DC, Class H leaded coil, Nema 4, 7 and 9 solenoid enclosure.

AC, Class F (molded) leaded coil, Nema 1 solenoid enclosure, normally closed construction. AC, Class H screw terminal .coil, Nema 6 solenoid enclosure, resilient seats, normally closed construction. AC, Class H leaded coil, Nema 6 solenoid enclosure, normally closed construction.

' DC, Class H leaded coil, Nema 4, 7 and 9 solenoid normally closed construction.

DC, Class H leaded coil, Nema 1 solenoid enclosure, normally closed construction. DC, Class H leaded coil, Nema 4, 7 and 9 solenoid enclosure,.normally closed construction. I (Solenoid A} AC, Class H leaded coil, (Solenoid B) DC, Class H screw terminal coil, Nema 6 solenoid enclosures, normally closed construction. Samples 3 and 7 are for information only. ---------*----- I I I I I I I I I I I 3-1 SECTION 3 TEST PROGRAM 3.1 PURPOSE: The purpose of the program is to provide qualification tests on seven selected valves to represent six generic families of valves for safety related applications in Nuclear Power Generating Stations.

3.2 DISCUSSIONS

3.2.1 *Baseline/Functional Testing: Baseline Tests consist of measurement of coil excita-tion, seat leakages at high and low pressure, noise test, operatic-nal test, external leakage test before and after all phases of type tests. Measurement of insulation resistance and coil dielectric test are to be performed in as received condition and after comple-tion of accident radiation and LOCA Simulation phases. The valve samples are to be energized and de-energized and their operation monitored during type test phases (except radiation). 3.2.2 Thermal Aging: I The valve samples are to be thermally aged for a period I I I I I I and at temperature simulating a design life of 4 years for elasto-mers and coil materials at an ambient temperature of 140°F. The valves are to be cycled (de-energize and energize) during the thermal aging phase to simulate one operation a month at 140°F ambient temperature.

3.2.3 Radiation

The valve samples are to be exposed to gamma radiation at dose rate of less than 1 megarad per hour for an accumulated dose of 50 megarads. lsomedix, Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois
7628 Nagle Avo., Morton Grove, Illinois 60053 (312) 966-1160 Columbus, Mississippi
Post Orllc* Box 2044, Industrial Park South, Columbus, Mississippi

J9701 (601) 327-0015 01\u:omatlt.

S\\'ltfh en *c*Ul,'llll ... *¥., .__._ 3-2 3.2.4 Wear Aging: The valves are to be cycled 40,000 times at maximum operating pressure differential. The valves are to be monitored continuously during wear aging phase. 3. 2. 5 Sei*smic Simulation/Vibration Endurance: The valves are to be mounted on a vibratory table thru test fixture. They are to pe vibrated 10 6 times divided evenly in 3 axes by vibrating at a non-resonant frequency between 50 and 100 Hz at an input of .75 g or higher. The valves are to be monitored and cycled during this test phase. The valves are to be mounted on a seismic shaker and subjected to Seismic Simulation tests per 9.4.2.4.2 of "ASCO Quali-fication Specification AQS-21678 Revision B" (Appendix A). The valves are to be monitored and cycled during this test phase also. 3.2.6 Accident Radiation: The valve samples are to be exposed to gamma radiation once again to receive an additional accwnulated dose of 150 megarads at a dose rate of less than 1 megarad per hour. 3.2.7 LOCA Environmental Simulation: The valve samples are to be exposed to a Simulated Loss-of-Coolant Accident (LOCA) environment by application of steam and chemical-spray for a period of 30 days, based upon the suggested temperature/pressure profile shown in Figure lA of Appendix A IEEE 323-1974, Figure 1 of IEEE 382-1972, as shown in Figure 1. During the LOCA environment exposure, the valves are to be monitored and cycled. lsomedix, Inc. o 25 Eastmans Road, Parsippany, Naw Jersey 07054 {201) 887-4700 . Chicago, Illinois e 7828 Nagle Ave., Morton Grove, Illinois G0053 (312) 956-1160 Columbus, Mississippi

Post O!flce Box 2044, lnduslrial Park Smith, Columbus.

Missl.slppl 39701 (501) 327-8015 chu1omolir S111!ch ("(\""'"" ... ,,.,_ I I I I I I I I I I I I I I I I I I I

-*--346 tJ1 *r-l 300 U) p, ':>... !Lt 0 U) 0 (/) z H 0 u H P< t t u 0 l i t f.r346/110 280/70 Within 10 sec. chemical spray to be starte 140 Pre-test Amb ent 3 HR 5 HR. 8 HR 11 HR t 320/75 250/15 4 DAYS TIME t OPEN-CLOSE J CYCLE 200/10 30 DA! S Temperature/Pressure Profile for simulation of loss-of coolant accident (LOCA) design basis event (DBE) by environmental exposure * .,,\utomaUt Switch 61. ....... ... .,.,.,._ 4-1 SECTION 4 TEST PROCEDURE AND RESULTS 4.1 BASELINE/FUNCTIONAL TESTING: Baseline data was optained before and after every phase I I of.the Type-Test sequence. This consists of recording coil excita-I tion, seat leakages at high and low pressures* both in energized and de-energized state, noise test, operational test 10 times, external leakage both in energized and de-energized state before and after the phases of thermal aging, radiation, wear aging, vibration rance and seismic simulation, accident radiatiqn an.g LJJC.A simulation. Measurement of insulation resistance and coil dielectric were performed before thermal aging arid after completion of accident radiation and LOCA simulation phases. The valve samples were ener-. gized and de-energized and their performance monitored during all the test phases with the exception of the two radiation phases. The test data was obtained by following ASCO test procedure .. bulletins attached as Appendix B. The data obtained from these I I I I I I I tests is presented in Tables 2A thru 2I of this section. The list I of instruments used to record this data is attached as Appendix C. 4.2 THERMAL AGING: I The valves were exposed to temperature environment of 268°F I for a period of 12 days. They were cycled (de-energize for 5 minutes and then energize) every 6 hours. All the valves (except Valve No. 8) I functioned satisfactorily for the full thermal aging period of 12 days. Valve No. 8 malfunctioned after 7 days. The valve developed excessive seat leakage (50 SCFH) both in and de-energized states. At the end of the test, it was determined that lsomedix; Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois
7828 Naglo Ave .. Morton Grove, Illinois 60053 (312) 966*1160 Columbus, Mississippi

<> Post Olllce Box 2044, Industrial Park South, Columbus, MISBisslppi 39701 (601) 327-801.5 oi\utoma!lc Swltr.h Co."'"""'" .. ,,., ....... I I I I I I I I I I I I I I I I I I I I I I I I 4-2 the excessive leakage was caused by dirt in the valve. The source of the dirt was the iron pipe used in the cylinder port as piping and an additional length used to simulate an accumulator. A new unit of valve No. 8 was substituted. This new unit was instead thermally aged at 295°F for 100 hours and was cy-cled every 2 hours. This higher temperature and lower thermal aging period was chosen to accelerate the test program. After approximately 60 hours of this test, the valve started leaking in energized state. The leakage was 40 SCFH at 200 psig, 17 SCFH at 125 psig and 3 SCFH at 10 psig. The valve shifted properly and had no leakage in de-energized state. It was postulated that the rubber exhaust orifice disc pulled off the piston assembly due to the pressure load on the disc and softening of the disc caused by the high temperature of 295°F. Normal 140°F ambient temperature would not cause noticeable ing of this disc. When the valve was disassembled at the. completion of the qualification testing program, this postulation proved to be tmJe, tl'J_e performed its safety function, the thermal aging continued and *other phases of type tests and baseline/functional tests were conducted on this valve in the same manner as on the balance 8 valves. This No. 8 valve is normally used on air systems of 125 psig maximum. Therefore the maximum operating pressure ferential has been changed from 200 psig to 150 psig. This re-sults in a 25% load reduction on the disc. 4.3 RADIATION; All the 9 valve samples were subjected to a Cobalt laomedi>c, Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois*
7828 Nagle Ave., Morton Grove. Illinois 60053 (312) 966-1160 Columbus, Mississippi
Post Office Box 2044, lndustrl.11 Park South, Columbus, Mississippi 39701 (601) 327-8015 oi\ulomallc Switch C:n ..... ,.,, ... _. ** _

4-3 source of ganuna radiation at an exposure rate of less than 1 megarad. per hour. The samples were removed after having received an accumulated minimum dose of 50 megarads. Appendix'D' contains the certification of radiation exposure. 4.4 WEAR AGING: The valve samples were elctrically cycled 40,000 times at maximum operating pressure differential using a control circuit. 4.5 SEISMIC SIMULATION/VIBRATION ENDURANCE: The valve samples were mounted on fixtures and subjected to Seismic Simulation/Vibration Endurance tests as outlined in paragraphs 9.4.2.3.4 and 9.4.2.4.2 of 11 ASCO Qualification Specifica-tion AQS-21678 Revision* B" (Appendix A). All the valves successfully completed vibration portion the simulation tests conducted at the facilities of Dayton T. Brown, Inc., Bohemia, New York. Their Test Report No. DTB04R77-1651 Revision A of November 7, 1977 is attached as Apperidi;{ E. Operational data obtained* during these tests at Dayton T. Brown is attached as Appendix F. Further successful seismic tests at higher g-level were conducted at the facilities of Automatic Switch Company. A sununary of these tests along with operational data obtained during these tests is attached as Appendix G. Baseline and functional tests conducted during this test phase indicate that all the valves (with the exception of Valve No.7) the functional requirements to the extent of paragraphs 9.4.2. 3.4 and 9.4.2.4.2 and Figure 9.1 of "ASCO Qualification Specification AQS-21678 Revision B 11 (Appendix A). lsomedix, Inc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois
7828 Naglo Ave .. Morton Grovo, Illinois 60053 (312) 966-1160 Columbus, Mississippi o Post Office Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 cfiutomatit.

Switch ... ....... I I I I I I I I I I I I I I I I I I I I . *.*1. I I *1 .1* I **1 .... -1 .. * .. * ... ,1* ... -1* 4-4 . 4.6. *ACCIDENT.RADIATION: The samples .were placed in a.radiation facility ceive*ganuna radiation exposure at*a dose rate of less than*l' megarad per hour. The*. samples were removed when they had . received an tional dose of 150.Megarads. Thus all.the samples received.a total of 200 Megarads. in two stages_. LOCA SIMULATION: The valve samples *mounted on a plate were placed in a horizontal pressure vessel *. All*the*samples were energized .. ly and wi_th pressure.* from nitrogen* gas cylinder *.. Prior to ini tia-* 'tion of steam exposure, the ambient .conditions .iri the-vessel were brought, to 140°F at atmospheric .pressure.

To initiate the exposure, steam was rapidly admitted, raising theL temperature
ane _pressure to 346°F/110 psig withip 12. mi-* . . . . . -. . : . . -. . nutes. These' conditions were maintained fora 3-hour period. At the* * .. x-:: ' . .:..: end of this. time, a controlled temperature drop was. initiated .that _re-.. * .* .. 'i.* duced .*. the conditions to the pre-start.

ambient over the next two hours. Approximately the time-when the temperature was 2aa°F . during the first transient, a chemical solution consisting of 3000 ppm boron as boric acid in solution with .0.064 molar sodium thiosulfate buf.fered with sodiilln hydroxide to. a pH value of 10 at room ture, was sprayed on the samples at a rate corresponding to* 0.306gpm per square foot of area covered* by the spray. The chemical-spray solution pH was maintained between 9.5 and 10.5. The spray remained on throughout the entire phase of the* LOCA.simulation. lsom13dix, Inc.

25 Eastmans Road, Parsippsny, New Jersey 07054 * {201) 887-4700
Chicago, Illinois *
7828 Naqle A*o., Morton Grove, Illinois 60053 (312) 966-1180 Columbus, Mississ.ippl
**
Post Office Box ln.:lustrie!

Columbus, MISlilsslppl

l970i'(601) 221-11015 oi\illomatlc Sl\1tchCo.oc"'""

.. ,_.,,_ . ' .. After returning to the pre-test ambient condition, a second transient of *the LOCA simulation was initiated by. again ducing steam that raised the temperature and pressure to 346°F/110 psig within 8 minutes and.was held at the .point for the next three hours. At this time, the conditiops were then reduced to 320°F/ 75 psig and maintained at this point for 3 hours before being . 0 ced to 250 F/15 psig and held at these conditions for 4 days. At this time, a controlled drop in temperature and sure was initiated that f.urther reduced the*conditions to 200°F/10 psig for the remaining .30 days:of *exposure. Fig. 2 represents the actual LOCA.Profile obtained. I I I I I I I I The samples. were. cycled . {energize and *de-energize) during . I the LOCA exposure. Their leakage was checked at various time periods of the LOCA exposure. The.results of this test are given in Table 3 of this section. 4.8

SUMMARY

OF PERFORMANCE OF VALVE SAMPLES: .A.summary of pass/fail performance of the valve samples is .given in Table 4 of this section. A check of this table indicates that all the valves (except v.alve :No: 7) met the test requirements of Quali-fication B" {Appendix A). lsomedix,*lnc.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, Illinois *
7826 Nngl_e fwd., Morton Grovo, Illinois 6005;) (312) 966-1160 Columbus, Mississippi
Post Office Box 2044, Industrial Park Spu_lh, Columt;us, Mississippi 397J1 (601) 327-8015 oAutomatk:

S\\nch co. ........ M ..... *-I I I I I I I I I *1 .

*-*-SECTION 4 n'ESTS CONDUCTED PER ' ASCO T.EST PROCEDURE BULLETIN TP-3-046 . i'I'EST MEDIUM:NITROGEN GAS ... :"'" .. . icOIL EXCITATION AC VOLTS DC AMPS x .. COIL DIELECTRIC

TEST @ 1250 Volts ' .. f.* .High
Eriergizea*

SEAT Pressure LEAKAGE @ 125 PSI -. .. ' ... Low Energized SEAT Pressure !LEAKAGE @ ___JJLPSI

neenergi:1'.ed

' !NOISE TES'r .. bPER{1'1UONAL TEST 10 TIMES @140 PSI !FROM 140 TO lt4 PSI EXTERNAL LEAKAGE @ 500 PSI (Energized & Deenergized) INSULATION RESISTANCE (MEGOHOMS) TNC = Test not conducted.

* = See attached ci\U1omaUt S\liltch f.O.*mmm ... ...__. -. ,.,,. ----TABLE NO *. 2 A VALVE.SAMPLE NO. 1 BASELINE/FUNCTIONAL TESTS -THERMAL RADIATION
WEAR VIBRATION AGING AGING END. & SEISMIC SIM. P"RP. p()qrp p()qrp Df'ICIT1 .154 .154 .154 .154 .154 OK TNC TNC ':fNC TNC . 40cc 1 ii 0 50cc/rniri.

2.5 SCFH 3SCFH min*. a .Q . 0 0 0 ._ 0 0 0 lOOcc/rnin. 0 0 0 0 3SCFH 20SCFH " OK OK OK OK OK . OK OK OK OK OK OK OK OK OK. OK \ .. OK . OK OK OK OK ...

20K TNC TNC
TNC TNC . .*?* *, ... ... -. ACCIDENT .* LOCA RADIATION Df'ICIT1 p()qrp . I I
I *.154 .154 i 1
I o:K. ;
4.2SCFH I* 0 i I i I '. 0 . I 0 i ' I I 60cc/rnin.

0 I 0 0 I I OK OK I .OK I OK l OK OK I I I* OK I : ! 160K I 5

SECTION 4 TABLE NO. 2A . VALVE SAMPLE NO. l
At the end of LOCA Simulation, the coil had insulation resistance of less than one megohm, so the coil dielectric test was not performed.

During the LOCA phase, the solenoid enclosure was wired through Liquatite, type L.T. flexible electrical conduit manufactured by Electri-Flex Co., Roselle, Illinois. This conduit is for 1200F and during the 30-day LOCA test, plastic liquid-tight covering broke down allowing the spray solution to enter the solenoid and degrade the coil in leakage to The solenoid was full of spray solution wheh it was disassembled. "* .i::. I The coil was dried out for 7 days at room At this stage the insulation ....J resistance was measured to be 5 megohms and coil dielectric test indicated some leakage current at 200 Volts 60 Hz and no breakdown at 1250 60 Hz. The coil was operable. Since the coil had satisfactory insulation resistance and passed the di.electric test prior to.LOCA phase, it may be hypothesized that the coil would have been satisfactory but for the adverse effect of the spray solution. This condition was abnormal and is not during actual use. 'e;.*

-------------------: --... --SECTION 4 : ITESTS CONDUCTED PER ASCO TEST PROCEDURE BULLE'rIN TP 8344 . TEST MEDIUM:NITROGEN GAS COIL EXCITATION AC VOLTS DC AMPS x icOIL DIELECTRIC TEST . @ 1250 Volts High '.Energized SEAT Pressure !LEAKAGE @ 140 PSI

--. -Low Energized SEAT Pressure LEAKAGE @--2.fi._ PS I Deenergized rOISE TEST OPERATIONAL TEST 10 TIMES @L40 PSI !FROM 140 TO 10 . PSI -----!EXTERNAL LEAKAGE @_5._Q.Q_PSI (Energized & Deenergized) I 'INSULATION RESISTANCE (MEGOHOMS) TNC = Test not conducted.

= See attached c.AL1omaUt S111td1 f.o."'""'"" ,..,:,....__

TABLE NO. 2B VALVE SAMPLE NO. 2 BASELINE/FUNCTIONAL TESTS THER.t.1AL RADIATION WEAR AGING AGING PRP I

D() C:::ryt P()C:'T' .074 .074 .074 .074 .. OK TNC TNC '.:!-'NC 4occ 1 o* SO cc/min. min, 0 SO cc/ 0 . 0 0 min_ 0 I 0 I 0 I 0 0 0 0 0 OK OK OK OK OK OK OK OK OK OK OK OK OK .OK OK OK 80K TNC TNC TNC -VIBRATION I .ACCIDENT END. & I
RADIATION SEISMIC SIM.

I P()Crn I .074 I -.074 I. I I TNC OK l. lSCFH 0 0 I . 0 I I 0 25cc/min. I 0 I 0 OK* OK I OK i OK OK I OK I OK OK TNC SOOK . I :LOCA I I I PnC:'T' I I ' . 0741 I I I OK I* 2SCFH I i I

I I I 50cc 1 min. i
I OK I OK OK I I TNC I . I : 20K I I I 00 SECTION 4 TABLE NO. 2B V.?\LVE SAMPLE NO. 2
in Accumulator Tank @ port B, due to the steel tank rusting through. It was impossible to check leakage deenergized, as the internal vessel pressure was leaking into port B and out the exhaust.
.-* ---------* --------

SECTION 4 *

TABLE NO. 2C VALVE SAMPLE NO. 3 BASELINE/FUNCTIONAL TESTS CONDUCTED PER I I SCO TEST PROCEDURE THERMAL RADIATION WEAR VIBRATION ACCIDENT LOCA j ULLE'l'IN TPB 316 '
AGING AGING END. ' & I RADIATION I :: :::

v:::s_x__ SIM. I I 1 : DC AMPS --60 60 102/60 102/60 102/60 ' j 102/60 l 60 'I EST @--.1£_1.Q_ Vol ts OK TNC TNC TNC TNC OK

I I-OIL DIELECTRIC I High
Eriergized O 0 O O O O O !SEAT Pressure

\Lr;A'."'GE. Deencrghed 0 0 , I 0 *I 0 I 0 ! BOcc/min. ! o I! I ' Low Energized 0 O 0 0 0 1 1 0 I' 0 ° SEAf Pressure !LEAKAGE @_!_Q_PSI Deenergized 0 *

0 0 0 o \ o I O OK I OK OK I OK I OK I NOISE TEST TEST 10 TIMES @140PSI FROM 14 O 'l'O 10 PSI EXTERNAL LEAKAGE @ 200 PSI (Eriergized

& Deenergized) INSULATION RESISTANCE (MEGOHOMS) TN.C = Test not conducted.

= See attached oAlJloniatic S\\if(h f.0.1tt*Uh'1h

.. --.... OK OK OK OK OK OK 20K TNC OK OK OK OK OK OK I OK OK OK OK I OK OK I OK I OK OK TNC TNC TNC TNC BOOK l I . I I I .SECTION 4 TABLE. NO. 2C VALVE SAMPLE NO. 3 *

At the end of LOCA Simulation, the coil had insulation resistance of less than one megohm, sd t&e coil dielectric test was* not performed.

During the LOCA phase, the solenoid enclosure was wired through Liquatite, type L.T. flexible electrical conduit manufactured.by Electri-Flex Co.6 Roselle, Illinois. This. conduit is rated for 120°F and during the 30-day LOCA test, litjuid-tight covering broke dow_n allowing the spray solution to enter the s,olenoid and degrade* the coil insulation, resulting in current leakage to ground. The valve solenoid enclosure

was full of solution when it was disassembled.

The coil was dried out.for 7 days at room temperature. At this stage the insulation resistance was measured to be 10 'megohms and coil dielectric test indicated some leakage current at 1100 Volts 60 Hz.and no breakdown at 1240 Volts 60 Hz. This valve: is for information only. Its test results do not affect the generic families of valves tested for qualification.* Since the coil had satisfactory .insulation resistance and passed the dielectric test prior to LOCA phase, it may be hypothesized that the coil would have been satisfactory but for adverse effect of the spray This condition was abnormal is not expecj:ed during actual

'

SECTION 4 CONDUCTED PER TEST PROCEDURE 1BULLETIN TP-3-046. TEST MEDIUM:NITROGEN GAS COIL EXCITATION AC VOLTS X DC AMPS TABLE NO. 2 D VALVE SAMPLE NO. 4 BASELINE/FUNCTIONAL TESTS THERMAL AGING PPT-' i 102/ 102/60 60 RADIATION 102/60 WEAR AGING 102/60 VIBRATION END. "& SEISMIC SIM. 102/60 ACCIDENT RADIATION 102/60 LOCA 1102/60 I : I rOIL DIELECTRIC I TEST @ 1240 Volts OK TNC TNC TNC TNC OK I OK High Energized O o O O O O I* O .SEAT Pressure ' ; I iSEAT Low Pressure @ 10 PSI !NOISE TES'r Energized 0 Deenergized 0 OK OPERATIONAL TEST 10 TIMES !FROM 165 TO ' 1/4 PSI !EX'l'ERNAL LEAKAGE @ 500 PSI @l.6.5_PSI OK !(Energized & Deenergized) INSULATION RESISTANCE

(MEGO HOMS) = Test not conducted.

oMJtomatit S\\'ltd1 c:.O.llC*l*l'llU Ml.._. ...... OK OK 200K I o I o o o i 0 0 OK OK OK OK OK OK OK OK TNC TNC 0 OK OK OK OK TNC 0 OK OK OK OK TNC I I 0 0 OK OK OK OK 180K 0 I o I I OK I OK I OK . I I TNC I 20K -------------------------- SECTION 4 : rI'ESTS CONDUCTED PER TEST PROCEDURE 1BULLETIN TP NP-8320 . I . . rrEST G_AS lcOIL EXCITATION AC VOLTS x I DC Ji.MPS ':OIL DIELECTRIC TEST @ 1240 Volts -High Eriergized SEAT Pressure !LEAKAGE @ 150 PSI . -'l'ABLE NO. 2 E VALVE SAMPLE NO. 5 BASELINE/FUNCTIONAL TESTS THERMAL RADIATION WEAR AGING AGING PPP Pn!=;'l' bf"IC::'T' Pn!=;'l' 102/ 102/60 102/60 60 I OK TNC TNC TNC 0 0 0 0 .* 0 0 . 0 0 l I I . I 0 0 I Low SEAT Pressure IL EJl.Kll. GE @ _lil_P s I Deenergized 0 0 tOISE TEST 0 0 OK OK OK OK I. . OPERA'I'IONAL TEST 10 TIMES @165 PSI OK OK* I OK OK IFROM165 TO 1/4 PSI I OK OK OK OK ,__ EXTERNAL LEAKAGE @500 PSI OK OK (Energized & Deenergized) OK OK INSULATION RESISTANCE (:MEGO HOMS) 20K TNC 'l'NC TNC -TN.C = Test not conducted. VIBRATION I END. & I SETSMIC SIM. P0C'T' I 102/60 : i i I TNC I 0 I I 0 I I 0 I I i 0 I I I OK I I I OK I I OK I I OK I I I I TNC ACCIDENT RADIATION P()Cl"J1 102/60 OK 0 Q. 0 0 OK OK OK OK 600K LOCA I I I I Dl"'IC'f'

I 102/60 ! I: . ! I I OK I 1. 0 I ! , 0 ' I I 0 i i 0 I OK I OK I OK I TN.C I I lOOK I I I .s:>. I I-' w

*---* ---... ---*-----SECTION 4 CONDUCTED PER .SCO TEST BULLETIN T.P NP .8316 ITEST MEDIUM:NITROGEN GAS EXCITATION AC VOLTS_'---_

DC AMPS X I I* DIELECTRIC i 1 1 TEST @ 1250 Vol ts i I High '.Erierg_i zed !SEAT Pressure THERMAL AGING TABLE NO. 2F VALVE SAMPLE NO. 6 BASELINE/FUNCTIONAL TESTS RADIATION WEAR AGING VIBRATION END. & f--=-----,..----+-------i-------t---,--::S,=.:EISMIC SIM. PRR i P()C:'T' PllC:rri PllC:'T' PllC:'T' .074 .074 .074 .074 .074 OK TNC TNC TNC TNC Q 0 0 0 .4SCFH I ACCIDENT I RADIATION I LOCA I I I . -. 074 OK 0 0 @ 17 5 PSI 0 0 . 0 0 0 j . o i o J ";'" __ _____ ---0----.-i-* __ o__, 1 1 'LEAKAGE @i_Q__PSI Deenergized 0 0 0 **

I 0 I 0 I o o .!NOISE TEST" OK OK OK OK OK OK OPERA'rIONAL TEST 10 TIMES @ 199?SI
I OK I OK \

195. TO . 10 PSI __ _..,_ __ o_K __ _.;-___ o_K ____ --T-------;,--0-K---;I I OK OK OK OK OK OK l*;cx'rERNAL LEAKAGE @_2.J.3._Psr OK OK OK OK OK I (Energized & Deenergized)

INSULATION RESISTANCE . 1 1 TNC (MEGOHOMS) TNC TNC TNC 'rNc SOOK 1 1 12 I 20K i 1, _________________ ..J_ _ __:_L_ __ _i_ ___ TNC = Test not conducted. oJ\tJtamalk Sy.*Uch f.o..c"tuw: .... ;.,...___ SECT:(:ON 4 CONDUCTED PER TEST PROCEDURE BULLETIN TP NP 3-046 . [I'EST_ GAS kOIL EXCITATION AC VOLTS DC AMPS x ---OIL DIELECTRIC TEST @ 1250 Volts .High Energized SEA'l' Pressure ' @ 200PSI --I Low Energized Pressure @ 10 PSI Deenergized ---[_OISE TEST OPERATIONAL TEST 10 TIMES @220 PSI lFROM 220 TO 1/4 PSI 'EXTERNAL LEAKAGE @ 500 PSI Energized & Deenergized) !INSULATION RESISTANCE (MEGOHOMS) . I TNC * = Test not conducted. = See attached. = See attached.

. TABLE NO. 2 G VALVE SAMPLE NO. 7 BASELINE/FUNCTIONAL TESTS THERMAL I RADIATION WEAR AGING PRR I

.177 .177 .177 .177 OK TNC TNC TNC 0 2SCFH 60SCFH 120SCFH . 0 I 0 . I 0

1 0 I I . 0 0 6SCFH 16SCFH 0 0 0 0 OK OK I OK OK I OK OK OK OK OK OK I OK I OK I OK OK OK OK 20K. TNC MEGS. TNC TNC I I VIBRATION ACCIDENT LOCA I END. I RADIATION I & I SEISMIC SIM. I I I Pr'I C:'T' I EOST I EOS'r ; I I i ! .177 i .177 .1771 I i I ! ' I OK
TNC ' -I I lOOSCFH
60SCFH TNC I ' I I ! I 0 I 0 0 I ! I . ' I I I I 9SCFH I 12SCFH TNC ! I i I 0 0 I 0 ! I I I OK OK I OK I i 01{ I OK I i'-I I I OK I OK ==F OK ! OK I TNC I I I i I I I . I I TNC 400K ! I MEGS I
I

.* "'"---, ----------. -----

SECTION 4 -------TABLE. NO. 2G VALVE SAMPLE NO. 7 -------* At the end of LOCA Simulation, the coil had insulation resistance of less than one megohm, so the coil dielectric test was not performed.

During the LOCA phase, the solenoid enclosure was wired through Liquatite, type L.T * . flexible electrical conduit manufactured by Electri--Flex Co., Roselle, Illinois. This conduit is rated for 120°F and during the 30-day LOCA test, plastic liquid-tight ing broke down allowing the spray solution to enter the solenoid and degrade *the coil insrilation, resulting in current leakage to ground. The valve solenoid enclosure was full of spray solution when it was disassembled. The coil was dried out for 7 days at room temperature.At this stage the coil was found to be open. . . This valve is for information only. Its test results do *not affect the generic families of valves tested for qualification.* energized twice it coftld not be re-energized. The coil was found to be open. Since the coil had satisfactory insulation resistance and passed the dielectric test prior to LOCA phase,. it may be hypothesized that the coil would have been satisfactory but for.the adverse effect of the spray solution. This condition was abnormal and is expected during actual use. cir\utomartt Swit(h CO.*c*Lnv111 u .. .,.. .......... SEC'l'ION 4 ULLETIN TP NP 8321

THERMAL AGING TABJ_,E NO. 2 H VALVE SAM.PLE NO. 8 BASELINE/FUNCTIONAL TESTS RADIATION WEAR AGING END. & RADIATION CONDUCTED PER SCO TEST PROCEDURE EST MEDIUM:NITROGEN GAS VIBRATION 11 ACCIDENT 1 1 1* LOCA .1!* ' -

f---=S-=E=I=Sc:o.MIC SI!1.,.,__.

_*_ "--1 ------"--! _____ / 'PPP Pnc:'T' POST I POST ! POS'T' ; COIL EXCITATION AC VOLTS .074 .074 .074 .074 ---DC AMPS X ---I .074 ! .. 074 i .014 TEST @ 1250 Volts OK TNC TNC TNC TNC I OK I OK COIL DIELECTRIC I ! I

High I 0 ,
20SCFH .1 20SCFH I: 5. SSCFH 4. 7SCFH 1,* 2SC:t:H I 0 0 , 8SCFH SSCFH
6SCFH J 3. 6SCFH

! ISEAT Pressure *------------------ Low Energized O

3.SSCFH l.2SCFH 1 1' 200cc/min.

,. lSCFJ 1SEAT Pressure , * . I LEAKAGE @_l_O_PSI Deenergized . 0 0 I 0 I 0 I o I lee/min. j o I U*WISE TEST bPE}?-ATIONAL TEST 10 TIMES @2.2.0-PSI tFROM 220 TO 10 PSI ----!EXTERNAL LEAKAGE @ 300 PSI (Energized & Deenergized) RESISTANCE (MEGOHOMS) TNC = Test not conducted.

= See attached.

OK OK OK I OK OK I OK 1. OK I OK I OK OK I OK OK I OK I OK I OK I OK OK OK OK OK TNC 2@0K TNC TNC TNC TNC ___ +-: _1_4 . ...._.'--"I

SECTION 4 TABLE NO. 2H VALVE SAMPLE NO. 8

While exposing this valve to temperature environment of 26S°F for a period of .12 days .(for thermal aging) and cycling it once every 6 hours, it developed excessive leakage in energized and deenergized states. At the end of the test, it was determined that the excessive leakage was caused by dirt in the valve. The source of the dirt was the iron pipe used in the cylinder port as piping and an additional length to simulate an accumulator.

A-new unit was substituted, which was thermally aged at for 100 hours and cycled once every 2 hours. This higher temperature and lower thermal iging.period was chosen .to accelerate the test program. After 60 hours of this test, the valve started leaking in the energized state. The leakage .was 40 SCFH at 200 psig, 17 SCFH at 125 psig and 3 SCFH at 10 psig. The va*lve shifted properly and ha.d no leakage* in de-energized state. It was postulated that the rubber exhaust .orifice disc pulled off the piston assembly due to the pressure load on the disc and softening of the disc caused by high ature of 295°F. Normal 140°F ambient temperature would not cause noticeable softening of this* disc. When the valve. was disassembled at the completion of the qualification testing program, this postulation proved to be true. As the valve performed its safety function,- the thermal aging continued. Further Type-Tests and Baseline/Functional tests were performed on this valve. This valve is normally used on air systems of 125 psig maximum. Therefore the maximum operating differential has been changed from 200 psig to 150 psig which would a 25% load reduction on the disc. oi\utomaltl: Switch Co.ocuurnn ....... ._

I SECTION 4 TABLE NO. 2 I VALVE SAMPLE NO. 9 BASELINE/FUNCTIONAL TESTS CONDUCTED PER , I i:sco TEST PROCEDURE THERMAL RADIA'rION WEAR VIBRATION ACCIDENT 1:* LOCA I:

TP NP 8323

AGING AGING END. & RADIATION

!TEST GAS . Pnc:;rr --*-POST P_QST : *-1 __ c_v_o_L_T_S __ x __ DC AMPS X 6 0 . : .074 .074 ' .074 .074 .074 ! .074 i .074 J _______ I i* I TEST @ OK TNC TNC I TNC TNC : I OK i OK J Pressure ' u I rEAKAGE Low Energized SEA'r Pressure LEAKAGE @.....l,L4..PSI Deenergized 0 0 I 0 0 0 i 0 I : I I o I 0 0 0 0 0 OK TES'r OK OK OK OK OK ! OK I 61 PEHATIONAL TEST 10 TIMES __ FHOM_A4 TO 1/4 PSI OK I OK I O}\ I OK I OK I OK I OK I !EXTERNAL LEAKAGE 500 PSI II I j j(Energized & Deenergized) OK OK OK OK OK OK , TNC lrNSULA'rION RCSISTANCE I I J *'Less than j (MEGOHOMS) lOOK TNC . TNC _ 'l,Nc .I TNC 400K TNC = Test not conducted.

= See attached.

o1'1116mutlt Co. .. u1uxvm AJ111..,..1....., --------------

--*--------* ---------SECTION 4 . TABLE NO. 21 VALVE SAMPLE NO. 9 *At the end of LOCA Simulation, the coils had insulation resistance of less than one so the coil dielectric test was not performed. During the LOCA phase, the solenoid enclosures were wired through Liquatite, type L.T. flexible electrical conduit manufactured by Electri-Flex Co., Roselle, Illinois. This *conduit is rated for 1200F and during the 30-day LOCA test, plastic covering broke down allowing the spray solution to enter the solenoids and degrade the coils insulation, resulting in current leakage to the ground. The valve solenoid closure was full of spray solution when it was disassembled. The coils were dried for 7 days at room temperature. At .this state the insulation resistanqe was to be 6 megohms (DC) and less than 1 megohm (AC). Coil dielectric

test was for DC, while it some ai and no breakdown at 1240 Volts/60 Hz for AC. The coiis were operable.

Since the coils had satisfactory insulation resistance and passed the dielectric test prior to LOCA phase, it may be hypothesized that the coils would have been satisfactory but for the adverse effect of the spray solution. This condition was abnormal and is *not expected during the actual use. Sll'itch .... .i::. I N a* 3461 I 3001 I I 280/70 Within 1 sec. che mi cal spray to I 1 be start-1 i ed. I I 346/1107 140°F P e-test Arnbient 3 HR 5 HR 8 HR 11 HR 320/75 250/15 4 DAYS 'rIME 200/10 30 S Temperature/Pressure Profile for simulation of loss-of-coolant accident (LOCA) design basis event (DBE) by steam/chemical-spray environmental exposure.

SECTION 4 --I i:r::i H . z E-l 0 0 8 1 2 5 z H Cl E-l i:r::i MIN. HR. *-; HR. HR. i:r::i @ U) > P.i 5 H i:r::i < MIN. P.i H > 0 i:r::i -1 CY OK OK OK OK LC 0 0 I 2 CY OK OK OK OK LC 210cc/ 210cc/ min. min. . 3 CY OK OK OK OK LC 50cc/ 15cc/ min. min. 4 CY OK OK OK OK . LC 0 0 5 CY OK OK OK OK LC 0 0 6 CY OK OK OK OK LC ... 0 0 ' 7 CY (1) OK OK OK LC 0 0 8 CY OK OK OK OK LC 0 0 ' I I 9!1.C CY OK OK OK OK LC 0 0 9DC CY OK OK OK OK I LC 0 0 .. cilrutomalit S\\*1tch (,O.ucwLuvm All****--. TABLE NO. 3 CYCLING DATA DURING LOCA SIMULATION 6 8 9 11 12 22 HR. HR. HR. HR. HR. HR. OK OK OK OK OK OK 0 0 OK OK -OK OK OK OK 170cc/ 230cc/ min . min. OK OK OK OK OK OK 0 0 OK OK OK OK OK OK 0 0 OK OK OK OK OK OK 0 0 OK OK OK OK OK OK 0 0 OK OK OK OK OK OK 0 0 OK OK OK OK OK OK 0 0 OK CK OK-* OK OK OK 0 0 -OK OK OK OK OK OK 0 0 (See Page 4-23 for explanation and notes) 4 15 30 DAYS DAYS DAYS LC LC DE-EN ENER. . OK OK OK 0 0 0 I 0 OK OK OK(4) 0 lSSCFE (4) 2SCFH OK OK (5) 0 20cc/ min. 0 (6) OK OK OK 0 0 0 0 OK OK OK 0 0 0 I 0 OK OK OK 0 0 0 0 ( 2) ( 3) ( 5) 0 0 0 I (7) OK OK OK 6SCFH. 12SCFH 2.5 2 SCFH SCFH OK (3) (3) (5) 0 0 0 ( 6) OK OK ( 5) 0 0 0 0 I .i::. I N I\.) --------------------------- SEC'.L'ION 4 TABLE NO. 3 cont. CY = Cycling LC = Leak Cneck ENER = Energized DE-EN = De-energized ALL VALVES ( EXCEPT NO. 7) ENERGIZED AT .4 HOUR 35 MINUTES ELAPSED TIME. FOR VALVE NO. 7 SEE FOLLOWING NOTES 1 & 2. LEAKAGE CHECKED DE-ENERGIZED EXCEPT AT 30 DAYS WHERE IT WAS CHECKED BOTH ENERGIZED AND ENERGIZED. NOTE (1) : Valve had failed closed by blowing 2 amp fuse in line. By failing closed, it performed its safety function. Resistance measured to be 10 ohms from the coil lead to ground. Valve would shift but continued to blow fuses. NOTE (2) NOTE (3) NOTE (4) NOTE (5) NOTE (6) NOTE (7) Valve No. 7 was momentarily energized at each check until 4 day elapsed time when it was energized continuously for 5 minutes without blowing the fuse. The resistance from the coil leads to ground varied during this period from 200 to 1300 ohms. The valves blew 2 amp fuses. Resistances measured on valve Nos .. 7 and 9 (AC) were low. These valves would shift but continued to blow fuses. Valve No. 2 showed a leakage of 15 SCFH. At the completion of the LOCA tion, the valve inspection revealed that the was caused by the steel tank which was piped to port "B" to be rusted through. In other words, the leakage was not seat leakage but leakage of the vessel pressurized environment through port "B" to exhaust. The valves blew 2 amp fuses. When theywere replaced.with 2 amp*slow-blow fuses, they worked satisfactorily. The valves blew the slow-blow fuses before a leakage check could be taken. though no actual leakage was measured, there appeared to be no leakage. The valve could not be energized. Subsequent inspection revealed that the coil was open. - ....... .--------------- .:::. I N w

SECTION 4 TABLE NO. 4

SUMMARY

OF VALVES PERFORMANCE Valve Baseline/ Thermal Radiation Wear Seismic Sim. & Accident LOCA No. Functional Aging Aging Vib. Endurance Radiation Simulation Tests Tests 1 I Pass Pass Pass Pass Pass Pass Pass 2 Pass Pass Pass Pass Pass Pass Pass I 3 Pass Pass Pass Pass Pass Pass Pass 4 Pass Pass Pass Pass Pass Pass Pass 5 Pass Pass Pass Pass Pass Pass Pass 6 Pass Pass Pass Pass Pass Pass Pass 7 Pass Pass Pass Pass Fail Pass Fail g* I *Pass Pass Pass Pass Pass Pass Pass 9 I Pass Pass Pass Pass Pass I Pass I Pass .. The valves which experienced minor difficulties explained by acceptable reasons, in the notes of this report are indicated as having, 'Pass' performance in this .table.

ot\utomaric Switch r:o. lltUllllJY'l!l.

Al ..... !' ...... 5-1 I SECTION 5

SUMMARY

Seven solenoid valves to represent six generic families I of valves and two additional valves for information only were jected to environmental exposure for the purpose of providing quali-I f ication for safety related use in Nuclear Power Generating Stations in accordance with the outline contained in 'ASCO Qualification Specification AQS-21678 Revision This test outline is based I I on the suggestions contained in IEEE 323-1974 "IEEE Standard for 1 Qualifying Class lE Equipment for Nuclear Power Generating Stations", IEEE 382-1972 "IEEE Trial-Use Guide for Type Test of Class 1 I Electrical Valve Operators for Nuclear Power Generating Stations", IEEE 344-1975 11 IEEE Recomtnended Practices for Seismic Qualifications I of Class lE Equipment for Nuclear Power Generating Stations" and IEEE 382/ANSI N278.2.l (Draft 3, Rev. 1, June 1977) "Draft American I National Standard for the Qualification of Safety Related Valve I Actuators 11* The valves were subjected to accelerated aging by expo-I sure to elevated temperature of 268°F for a period of 12 days and I cycled every 6 hours (or a temperature of 295°F for a period of 100 hours and cycled every 2 hours). tests were I performed before, during and after this aging phase. This was followed by exposure to gamma radiation from a Cobalt-60 Source to I an accumulated dose of 50 megarads. Baseline/functional tests were again performed after this radiation exposure. Seismic Simulation I and vibration endurance tests were performed to demonstrate perfor-* I mance during simulated earthquake and plant induced vibration. fsornedix, Inc. o 25 Eastrnans Road, Parsippany, New .Jersey 07054 (201) 887-4700 ChiC'1;10. lllinoi:; o 7878 Mngk; /\vu., Monon Gro,*o. Illinois 60053 (312) 966-.11GO Coll1mbus, Mississippi "' Po:o! Ollice Hr" 2044. Jndu*irial Pnrk South. Coiumbus, 39701 (601) 327-8015 (lt\n!i:)tf1olit S\\ilch Co .* ,.,Hll/111 .-...11.....,.a_, I I *1 I 5-2 I I Baseline/functional tests were performed during and after seismic simulation/vibration endurance tests. The valves were again I exposed to gamma radiation from Cobalt-60 source to receive addi-tional accumulated dose of 150 megarads. Baseline/functional I tests were conducted after this radiation exposure. I The valves were finally subjected to a simulated I loss-of-coolant accident (LOCA) by exposure to steam and chemical-spray for a period of 30 days. During the LOCA exposure, the valves I were cycled and leakage checked. Baseline/functional tests were conducted after LOCA exposure. I RESULTS: The valves (except No. 7 which was tested for information I only) successfully completed the sequential type tests and the I baseline/functional tests. Minor anomalies observed are detailed and explained fully in text and/or footnotes of the tables in I Section 4. I I I I I I lsomedix, o 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois o 7826 Nnglo Avo., Morton Gro**o. Illinois 60053 (312) 966-1160 Columbus, Mississippi o f'ost Office Bo* 2044, Industrial Park Columbus, Mississippi 39701 {601) 327-8015 oi\nlomolit S\1:ltch ..... ..,.11'--4 6-1 SECTION 6 CERTIFICATION The undersigned certifies that this report presents a true account of the tests conducted and the results obtained. Tejinder-S. Sachdeva Manager Component Testing // ' .--.-_,,...----(/ --r , f ./

'--'J.-Y I'--. / ' ........._

__ George R. Dietz President h::H:>rnedixj inc. o 25 Eastmans Road, Parnippany, New Jersey 07054 (2U1) 887-4700 Chicago, Illinois " l028 Mnglo A.ve., Morton Grove, Illinois 60053 (312) 96i3-1160 Columbus. Mississippi " Pest Oll1cu Bo* <0*14, ln<foslri*: Park South, Colwnbus, Mioslssippi 39701 (601) 327-8015 cA1lh)1natif S\'.itCh ""r"*'**"**' I I I I I I I I I I I I I I I I I I I I I I I I I I I APPENDIX A I . ASCO QUALIFICATION SPECIFICATION AQS-21678/REVISION B I I I I I I I I I

lsomedb!,

o 25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois " 7A26 Nagle Avo., Morton Grove, Illinois G0053 (312) 966-1160 Columbus, Mississippi o Por.1 Ctrlco Box 2044, lnduslrial Park Soulh, Columbus, Mississippi

.i9l01 (601) 327-3015 olt..uton1:1!ir.

S\\'llch (:o.11c111l11llv;u (), .. , .* .. :.:*/' rru /71*1: * ?

1 ** y ISOMED!X QUALIFICATION SPECIFICATION FOR AUTOMATIC SWITCH CO. (ASCO) OF PARK, N.J. FOR SOLENOID VALVES SPECIFICATION NO. AQS-21678/REV.

B PREPARED BY THE COMPONENT TESTING DIVISION OF ISOMEDIX, INC. PARSIPPANY, N.J. !sornedix Inc. ., 25 Eastmans Road, Parsippany, New Jersey (201) 887-4700 Mailing AdOrt:>ss:. Post Olllce Bo)( 177, Pars1ppttny, New Jersey CHICAGO DIVISIOi'>J " 7828 Nagle Ave .. Morton c;rovo. 111rnors 60053 (312) 966-1160 I I I I I I I I I I I I I I I I I I *1 I I I I I I I I I I I I I I *I I I REVISION .. SHEET Revised areas are highlighted for your convenience by a vertical black line in the margin. REV. A PAGE 9-4 PAGE 9-12 PAGE 9-13 PAGE 9-19 REV. B PJ'IAGE I-1 (Appendix I} Added note at bottom of page *"until the* end of 4 days" was "for a* period of 14* hours" Added note a.t bottom of page Fig. 9-2 redrawn Changed HVA-206-382 to.HVA-206-832 med ix, h1c. " 25 Eastmans Road, Parsippany, New Jersey 07054 887-4700 Chicago*, Illinois " 7828 Nogle Avo .. Morton Grovo, Illinois 60053 (312) 966*1160 Columbus. Mississippi

. Post Office Box 2044, lr.dusuial Park South, Columbus, Mississippi 39701 .(601) 327-8015 ohutomnlit.

Switch Co.""'"'"' ... ,. ...... , TABLE OF CONTENTS FOR ASCO QUALIFICATION SPECIFICATION Section Page 1. Introduction ........... ., ............ ID *************** ., ** 1-1 2. Scope ................. ., ............................... 2-1 3. Equipment Description .......................*........ 3-1 4. Installation Requirements ..........*................. 4-1 4.1 Mounting Orientation ............................ 4-1 4. 2 Connecti6ns ..................................... 4-1 4.3 Interfaces ...................................... 4-1 4.4 Fixturing ............. -... ...... -......... ......... 4-2 5. Specification of Valve Life ...... * .................... 5-1 S.l Design Life ..................................... 5-1 5. 2 Installed Life ................................... 5-*l 5.3 Qualified Life Objective .......*.*.............* 5-1 6. Performance Specification ............*............... 6-1 6.1 Acceptable Limits of Operation .. _ ................ 6-1 6.2 Safety Function To be Demonstrated .............. 6-2 7. I.Joadi11g.11 ............................................. 7-l 7.1 Method of Load Simulation ................*...... 7-1 7.2 Verification of Operability ..................... 7-1 0A!llonu1tic S\\lh'h AD

--....d I I I I I I I I I I I I I I I I I I I I I I I I I I I I I. I I I I I I I I I Table of Contents -Asco -Page 2 Section Page 8. Environmental Service Condition

.................... 8-1 8.1 Normal and Abnormal Ambient ................... 8-1 8.1.1 Temperature ............................ 8-1 8.1.2 8 .1. 3 8.1.4 8 .1. 5 Pressure ............................... 8-1 Relative Humidity ...................... 8-1 Chemical Composition of Environment .... 8-1 Radiologic Environment ................. 8-1 8.1.6 Seismic and Vibration Environment ...... 8-1 8.2 Design Basis Event and Post DBE Service Conditions ............................ 8-2 8.2.1 Temperature ............................ 8-2 8.2.2 Pressure ................ e********0*****8-2 8.2.3 Relative Humidity ...................... 8-2 8.2.4 Chemical Composition of Environment .... 8-2 8.2.5 Radiologic Environment ................. 8-2 8.2.6 Resistance to Seismic Disturbance .....* 8-3 9. Environmental Qualification and Type-Test

E>rocedure

............................................ 9-1 9.1 Qualification by Analysis ...................... 9-1 9.2 Qualification by Prior Operating Experience ............. ........................ 9-1 9. 3 Other Methods ................. e* **************** 9-1 9.4 Qualification Type-Test Procedure .............. 9-1. 9.4.1 Description of-Test Items ............... 9-1 9.4.2 Type-test sequence ...................... 9-2 cif\utomatit S\\ll<'.h ro.111:111.LnVIH, "'?*l--.4 Table of Contents -Asco -Page 3 Section 9. -continued -9.4.2.1 9 * .4.2.2 9.4.2.3 9.4.2.4 Page Inspection of Test Items ..***..*. 9-2 Baseline Data Operation .......... Aging Simul.ation ........*...**..* 9-3 DBE and Post DBE Environmental ......... * ............... 9-6 9.4.3 Post Test Inspection and Disassembly ...... 9-14 10. Submittals Prior to Test ..**.*...*.*.**.*...*..* 10.1 11. Reports and Certification ....**.**........***... 11-1 ollUIMlfilit Sw!lch I :o. ""'""" ............. , I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I Table of Contents Asco -Page 4 LIST OF FIGURES Figure No. Page 8.1 Temperature and Pressure in Containment following DBE in PWR Plant ..***.********.*..** 8-4 8.2 Temperature and Pressure in Drywell following DBE in BWR Plant ...**..*....**...**. 8-5 8.3 Temperature and Pressure in Containment Outside Drywell Following DBE in BWR Plant ......................................... 8-6 9.1 Seismic Qualification Required Input Motion ............. ., .................... 9-18 9.2 Environmental Qualification Parameters for Loss-of-Coolant Accident (LOCA) Simulation .................................... 9-19 ci1'u1omntic SwHfh (:n .. c111tl*vn1 .u * ., * .......,

. Table of Contents -Asco -Page 5 LIST OF TABLES. Table No. Page 9.1 Identification of .Test Valves .**********...

9-15 <i..\liltinlGlit.S\\'itfh ('.O.o1c****V11* u11yi.11._J. I I I I I I I I I I I I I I I, I I I I .I I I I I I .I I I I I I I I *1 I I I I Table of Contents * -Asco -Page 6 LIST OF APPENDICES Appendix Number Page I. Valve Design Specification Sheets (VDSS) *........*.*****..***...**.* I-1

II. Hypot Test Procedure

.....*..*****.***..**. II-1 Measurement of Insulation Resistance Procedure .....****..**..*****.. II-1 Individual Valve Test Procedures ......*..* II-4 *-**' III. Installation & 'Maintenance Procedures ... III-1

High voltage withstand

B" -r\4&SE P\Coct=C><JR.Es. ci\utomnlit Switch Co."'"'"'"* .. .,..-... 1-1 QUALIFICATION SPECIFICATION FOR AUTOMATIC SWITCH CO. (ASCO) SOLENOID VALVES 1. INTRODUCTION This specification for qualification is for the purpose of conducting a program, the ultimate aim of which is to provide generic qualification for a family of solenoid valves for use in Nuclear Power Generating Stations. This document is divided into two basic parts: Part 1 is the equipment specification, including those items required for demonstration of qualification by the acceptable methods of operating experience, and type testing; Part 2 .is the type test procedure defining the specific environmental parameters during the application of which the equipment must demonstrate satisfactory operation within the constraints of the specifications presented in the first part. Part 1 cludes Items 1 throuqh 8, Part 2 includes Items 9 through 11. I I I I I I I I I I I I I* I I I I I I I I I I I I I I I I I I I I I I I I I 2-1 2. SCOPE This program is being conducted in accordance with the suggestions and contained in the following documents. (Sea

1) 2.1 IEEE 323-1974 "IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations".

2.2 IEEE 382-1972 "IEEE Trial-Use Guide f6r Type Test of Class 1 Electrical Operatori for Nuclear Power Generating Stations". 2.3 IEEE 344-1975 "IEEE Recommended Practices for Seismic Qualification of Class lE Equipment for Nuclear Power Generating Stations". 2.4 The follow{ng ASCO documents for acceptance and production testing. 2.4.1 Valve Design Sheets (Appendix I) 2.4.2 2.4.3 2.4.4 2.4.5 oAU1nrnotic S\\'ltfh ('.(lMC .. .... .,.h-4. Individual Valve Test Procedures (Appendix II) Measurement of Insulation Resistance Procedure (Appendix II) Hi-pot Test Procedure (Appendix II) Installation and Maintenance Sheets (I&M) (Appendix III) I . 2-2 NOTE 1 -Th.e suggestions and requirements contained in IEEE 382/ANSI N278.2.1 (Draft 3, Rev. 1, June 1977) "Draft American National Standard for the Qualification of Safety Related Valve Actuators" have been considered and; where applicable, have been incorporated in this program. I I I I I I I I .I I I I* I* I I I I I .I I I I I I I I .1 I I I I I I I 3-1 3. EQUIPMENT DESCRIPTION The following equipment items are included in qualification program. ,These items form the generic basis for selection of the units. 3.1 HVA..:.206-380, HVA-206-381, HVA-208-448; HVA-208-266 HVA-206-832, HVA-210-036 REF: ** TP-3-04 6 Bulletin NP-206-380, etc. VDSS 3.1 3.2 HVA-206-384, HVA-208-279, HVA-208-293 REF: TP-NP8316 Bulletin NP8316 VDSS 3.2 3.3 HVA-206-385, HVA-208-153 REF: TP-NP8320 Bulletin NP8320 VDSS 3.3 3.4 HVA-206-386 REF: TP-NP8321 Bulletin NP8321 VDSS 3.4 3.5 HVA-,206-387 REF: .TP-NP8323 Bulletin NP8323 VDSS 3.5 3-2 *3. 6 HVA-206-389 I HVA-208-264 I iIVA-208-265 I HVA-206-390 HVA-208-267, REF: 'TR-NP8344 Bulletin NP8344 VD$S 3.6 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 4-1 4. INSTALLATION REQUIREMENTS Unless otherwise noted on the Valve. fication Sheet, (Appendix I), all valves will be mounted in position such that the axis of the coil remains in a vertical and upright position. Specific installation requirements are as follows: 4.1 Mounting Orientation -As noted above and/or on Valve Design Specification Sheet. Valves shall be mounted in the most severe tion for seismic qualification. 4.2 Connections -All connecting tubing, fittings, and other devices utilized for directing process fluid to valve shall be of a material compatible with the specified operating environments, cess fluid and valve body. Tubing, fittings, conduit, etc., shall be of a material suitable for operation in the expected environments and be of sufficient size and quality so as not to degrade the safety function or sification of the valve. 4.3 Interfaces -Connections to the test items shall not degrade its safety function and shall be identified as to type and kind relative to its use for test purposes or suitably identified as an C1At1lomnlit S\\itCh ..... ""' .......... 4-2 acceptable device currently in use in a similar plant application. Where appropriate, all such interfaces shall have been proven qualified by a process similar to this. 4.4-Fixturing -Fixtures shall be provided to accorrm1oda te test valves in accordance with their particular mounting and installation re-. ' quirernents as defined above or in the Valve Specification Sheet. Fixtures shall be used solely to facilitate holding test*valves and are *not to amplify or dampen motions that. the valves would be expected to experience in service. Fixtures shall. not interfere with the safety function of valves. swnch <:n.11c*l*o111 >> * ..., * .__. I I I I I I I I I I I I I I I I I I-I I I I I I I I I I I .1 I I I I I I I I ---------------- 5-1* .. 5. SPECIFICATION OF VALVE LIFE 5.1 Design life -Unless *otherwise noted, valves have a design life:of 40 years, dtiiing*which interval satisfactory performance shall be demonstrated for the design service conditions .as in Section 8. 5. 2 Installed life. -Unless. otherwise

noted., *valves have an installed life of 40 yeats and 40.000 cycles. Coils and elastomeric components shall be replaced every 4 years as noted in the Valve
Design Specification Sheets (Appendix I) based on the solenoid valves being constantly energized at* the service conditions presented in Section 8 and"provided the mended in the ASCO I&M Sheets (Appendix III) have been met. 5.3 Qualified life objective

-In accordance with* the definition for qualified life as the period of time which satisfactory performance can be demonstrated for the service conditions, it is the intention .of this program to establish the qualifieo life of the subject valves as coinciding with the plant design life. of\Ulomollt. Swiffh A.'!* ....... _... 6-1 6. PERFORMANCE SPECIFICATION 6.1 Acceptable limits of operation limits of of the subject valves, unless otherwise specified, are as follows: .6.1.1 Valves to operate at 15% below rated AC voltage and for short periods (line surges,etc)*at 10% above;:battery operated 125 VDC valves to operate from 90-140 VDC. Valves to operate at the minimum and maximum operating pressure tials as stated in tables of Valve . Design Spec. Sheets in Appendix t. 6.1. 3 Valve coils to operate within the ing limits of acceptability .below which coils must be replaced. 6.1.3.1 Insulation resistande: 1.0 megohm (minimum) at 500 VDC. 6.1.3.2 Leakage current less than 0.5 milliamp at twice rated voltage plus 1000 VAC applied for a period of one minute (Appendix,II). I I I I I I I I I I I I I I I I I I* *1 I I I I I I I I I I I I I I I I I I I 6.2 6-2 Safety function to be demonstrated The required safety function performance verif tion to be demonstrated-for.the valves, unless otherwise specified, is as follows: 6.2.1 Valves are to operate at test or current (85%.of nominal Ac volts or low DC voltage condition, i.e, 90 VDC for a 125 VDC application) at minimum and maximum operating pressure ential on demand under all postulated environmental conditions. 6.2.2 Valves are not to have a pressure up at a vented cylinder port or pressure decrease at a pressurized cylinder port in excess of 10% of the nominal inlet supply under all postulated en-1 vironmental conditions. ohutoinalir: Switch <:o. .. c1i11\1\'llL. 7-1 7. LOADING 7.1 Method 0£ load simulation The test vaives will be subjected to operational loads by means suitable to duplicate or simulate actual operation with the process fluid as specified in the ASCO Valve Design Specification Sheet and at the valve design service conditions. The test set-up utilized in conjunction with load simulation, shall provide for.contin1:1ous operation and monitoring of pertinent performance istics that include, but are not limited to the following parameters: A. Cycle rate and on-off time B. Cycle count c. Pressure at valve inlet and cylinder port(s) D. Seat leakage E. Electrical characteristics of coil, as cable, .e.g. supply voltage, current, power F. External leakage G. Prop8r operation 7.2 Verification of operability The methods and procedures utilized for load simulation operation shall be sufficient to provide proof of operability in accordance with the valve performance specification. I I I I I I I I I I I I I I I I I 1. I I I I I _I I I I I I I I I I 8-1 B. ENVIRONMENTAL* SERVICE CONDITIONS 8.1 Normal and Ambient 8.1.1 Temperature; 60°F to 149°F; Ave 120°F 8.1 *. 2 Pressure; -.5 psig to 15 psig; Ave 0 psig 8.1.3 Relative Humidity; 0% to 100%; *Ave 55% 8 *. 1. 4 Chemical Composition of environment -Standard 8.1.5 Radiologic environment Type . ganuna neutron Dose 4.5xl0 7 yr. 8xl0 16 NVT Dose Rate 120 R/hr

7 2 . 6xl0 n/cm -sec. 8.1.6 Typical Seismic and Vibration Environment 0Aulo1i101ic:

Swlt(h Co."'""'"'" ...... -* Specification of Operating . . . Earthquake (OBE)

That earthquake which produces the vibratory motion for which those features of the nuclear power plant necessary.for continued operation without undue risk to the health and safety of . the are designed to perform their safety function.

Typical including normal loads, are as follows: horizontal. (both axes): vertical: 1.Sg

I 8-2 8.1.6.2 Vibration endurance capability to be demonstrated for anticipated or specified plant locations. Design Basis Event and Post DBE Service Conditions 8.2.1 Temperature

-Maximum of 330°F for a total period of 6 hours followed by post DBE conditions of 200°F up to one year, as shown in Figures 8.1, 8.2 and 8.3. 8. 2. 2 Pressure -maximum of 70 psig; l.ong term post DBE condition.of 10 psig up to one year; also shown in Figures 8.1, 8.2 and 8.3. 8.2.3 . Relative humidity -All steam environment for temperature in excess of 250°F; greater than 90% for other conditions. 8.2.4 Chemical composition of environment -Borated water spray with sodium thiosulfate and sodium hydroxide or demineralized water spray. B.2.5 Radiologic Environment -as applicable gamma neutron Dose 8 l.2xl0 rads NA Dose Rate to lxlO R/hr after l year NA I I I I I I I I I I I I I I I I I I* I I I I I I I . 1 I I I II 1* I I -1 I I I I I I 8-3 Resistance to Seismic -Safe Shutdown Earthquake (SSE) ohutomolic Swltrh Co,., .... .,,.,.,,__. That earthquake which *produces the maximum vibratory motion for which all category I systems are 'to perform their safety function . The speci'fication requires demonstration

of the ability to withstand
the .SSE and maintain functionability during and after. Typical values, 'including normal loads; are as follows: hoiizontal (both vertical:

3.0g . ;*

300 u... mo .**' : . '*' .. / '*

I -1 I l -'jQ 0 ..-------CONTAINMENT SPRAY I *************

-* -* -* PRESStmE I r. i I / ' .. /. ********.' o*,. *. * .. ..

- "'-.** ...........

_,, .. .. .. * / .... . . .** . \ ** .. .

I .. *. . \ .** . . *.. .** ..... . I . .. . .. . \ **. .** ** .. . ** I .. \ ** ... .. , .. / " \"" **. . * ** .. **. .** I . . . _, " ' * .. * * ;I ** . . / . . . ******** / ;' LARGE PRIMARY CciOLANT LWE. liREAK '*' * **** **** ' '----STEAM LINE !lf1EJ\I< (Pl\ESSUHE MIN!M/\Ll
I ! I! I!*'* [...... _,,// -. ,,,. . ..,.,,,. . *7*, !tlll!I I ,,,,,t!. I t t t 11' I I I In! * ' .. ' *, '* ..... I I! .ll)_, .. 1. ,02 1 MIN I io3 10MIN
SECONDS 1 104 1 HR liQ5 1 DAV I 10s 1 WEEK F!GURE 8 .1 TEMPERATURE AND P!1ESSURE IN CONTAINMENT F.OLLOW!NG D!3E IN PWR PLANT -* 40 --30 ;;:-. -..-. '":: u . *. 20 --10 ! ! : 111"10 I j10? (SEC) I 30 DAYS 100 DAYS

':. -*--::_._ -----*--*-----------.. -..., 2:JO -_, -<-.:.J -* w I-100 i ** r-I -.. . . . . *. LINE BRE1\K (NO SPRAY) (l'H(SSUHE MINIMAL) ... . . . . ... . . . .. . . . . . . . . . . . . . . . * -. . . . . . . . .. *' . . . . . . ., I . \ . I . j . . . . . . * . l-. . . . I . i:mEAK --\ -I I . . . . I ....... -. . . . ' . I . . I . I I . ' I I ".I I I I I 1::.;-1 100 101 . I . *. -DEMINERALlZED WATER SPi1AY BEGIN -* .-********. TEMPERATUnE . . .* . . . . . . : ..... . * -*....;. PRESStJnE

. f **a** ;..* ....... / .. .. .,,_ . I .. ..... ,,\ . . .. / ... . . ...... . ., .... __ .....

/ * / \ J / / I ;

I _\ -* \ * ' I . . l I ., !
1 *, .. .....
102 lo3 1o4 -:!O --15 10 -15 I -.1. 0 -;; -:l_\ w ::::: :::> v: ...... j107 !SEC} I *1 MIN 10 MIN 1 HR 1105 1 DAY I ms 1 WEEK 30 DAYS 100 n°AYS . -TIME SECONDS

8. 2 TEMPERATURE AND ?RESSURE !N DRYWELL FOLLOWING DBE IN B'NR PLANT ... olru1omatic Switch f.O.mt*lUYlll.

u * ..,. * .__. -. , . -.. * . _) co I l1'I , r 1-I r-3JO I-l-I -:.:..; _,, -< .c: w /--I t-100 .. ', '. 10 -1 .. .* ,, 101 LARG,EUNE BREAK o/ * ,/.'/ ............... .. ". , / . t . I I t I I 11 l / *: I 102 1 MlN 103 10 :V.IN l 104 1 HR TIME ,-*. ---TEW'ERATURE

-.. -Pl1ESSUnE

-. 15 -=* w .... ::i ' . ., Vl * ....., c::: c... 10 . \ \ \ 5 '\ ' I !! I!! I , . I I , *,--;-Ii if-0 J * * !..l.!. 1;.0 Jrns l 105 1107 {SEC) 1 DAY lWEEK 30DAVS 100DAVS . FIGURE 8. 3 TEMPERATURE AND PRESSURE IN CONTAIN.MENT 9uTSmE ORYWELL FOL LO'NlNG DBE IN BWR PLANT --

--* -----) -------cc I C\

I I I I I I I :I I I I I I I I I ; I I I 9-1 9. ENVIRONMENTAL QUA:LIFICATION AND TYPE-TEST PROCEDURE 9.1 Qualification by analysis -*as applicable*with suitable justification and documentation. 9.2* Qualification by prior operating experience as applicable with suitable justification and documentation. 9.3 Other methods Where methods, techniques or procedures are utilized in the qualification process other than "those expressly considered in the referenced documents, they shall be completely justified and substantiated in accordance with the philosophy and intent of the referenced documents .* *9.4 Procedure 9.4.1 Description of test items The specific items to be tested are listed in Table 9.1, showing the particular phase associated with each. Reference is made to the Valve Design Specification the valve classification and.specifications .. Any deviation.in the actual test item is noted in the footnotes on the table. ... ' cu\ulomallr. S111llrh ..... ,_

t.4.2 Type-test sequence chutomntir.

S\\ltfh ........... Four general aging phases have been considered in this qualification program. They are: thermal aging, wear cycling, vibration and irradiation. This takes into account the pa:rticurar maintenance I ' schedule associated with the equipment wherein organic materials shall be.replaced-during

the installed 9.4.2.1 Inspection of test items
The items shall be inspected prior to testing to.assure that the unit has not been damaged by handling subsequent to manufacture.

Any damage to the unit or disparity between the inspection report and the productiog sign-off, shall be duly noted and. recorded with appropriate follow-up action suggested. 9.4.2.2 Baseline data The test items shall be operated to verify performance specifications and p_rovide baseline data for com-parison with performance at other I I I I I I .1 I I I I I I I I I I I I I I I I I I ' I -1 I I I I I I I I I I I /

oi\ulomollc Switch

..... ,_

9-3 . ' stages of Specifically, baseline operation shall be formed before and_ aftE;!r each. phase _of .the,type test, and consist of the following:

A. insulation re'sistance of cO'il at 500 VDC in accordance* with . Procedure ELP-45 (ref. section 2

4
3 and 6
1
3 ) , B. external leakage at 1-1/2 maximum operating pressure differential (MOPD). C. -seat leakage at. MOPD and minimum OPD or.1/4 PSIG for zero minimum valves. D. operate valve 10 times .at MOPD and test voltage or current. E. operate from MOPD to minimum OPD at test voltage or current. A9ing Simulation 9.4.2.3.1.

Thermal Aging -The basis for thermal aging was determined to he for a period of 4 years at an ambient temperature of 140°F. .. 9-4 This period is simulated by an accelerated aging program by exposing the *'valves to a ture of 268°F for a period of 12 days. The.test temperature and period have been calculated by 10°C rule (Arrhenius Equation) using 4.4 years as the sign life elastomer* and coil.materials.* 9.4.2.3.2 Racaiation Aging -Background Thermal aging will be followed by exposure to a cabal t-6 0 .source of *gamma radiation at a rate not to exceed 1 me.garad per hour , until a dose of 50 megarads has been received. Performance shall be monitored to insure that .any transitory effects of radiation have been accounted for. I I I I I I -1 I I 11 I I I I I I I *All valves are to be pressurized at maximum operating*pressure and energized continuously at hominal voltage. The valves are to be (de-energize and energize) every 6 hours to simulate operation once aj 1.-month at 140°F ambiemt temperature. . I .,i\Ul<llnnllf Swit(h .. ,,..,,_

I I I I I -I I I I I I I _I I I I I I I oi\utomnllt.

Swllc.h Cn u *** *-9:-5 9.4.2.3.3 Wear Aging -At the con-clusion of the radiation aging period, the valves will be cycled 40,000 times at maximum operating pressure differential in accordance with the requirements of 7.1. Baseline tests to be performed at the of the wear aging. Perform coil hi-pot test at this point. 9.4.2.3.4 Vibration Endurance A. Mount the valves to the shaker table in accordance with installation and orientation requirements. B. Attach all electrical and pneumatic supply and trol lines in accordance with connection requirements and in conjunction with the interface definitions. C. Control the table input motion using accelerometers located at the valve surface. ,_ . '" Switch Cn ..... ....... _ 9-6 D. the valve under load before, during and.,;;af ter the test with sufficient monitoring equip-ment to verify functional operabi:l.i ty. E. Perform vibration* endurance testing by subjecting the valves to a total o'f= 10 6 cycles, evenly between all three orthogonal axes, by vibrating at a non-resonant -frequency between 50 and 100 Hz at an input ac.celeration. level bf least*-0.75g. Operate the valve-through one complete cycle, at maximum *operating pressure every 15 minutes during the exposure I I I I I I .I I I I I I-I I period. Perform baseline tests. 9.4.2.4 DBE and Post DBE Environmental Simulation I Radiation Simulation - I the test valves to.the DBE radiation dose of 150 megarads I in a gamma radiation environ-ment of cobalt-60 at a dose I 1: I *I I I I *1 *I *1 I I I I I I I -1 I I I 9-7 *'-9.4.2.4.2 chutomnllc Swltc.h "'**-. rate not to exceed 1 megarad per hour. Perform operational tests, as*required, to account for transitory effects .. form baseline-tests. Seismic Event Simulation Mount the test .valves* as in 9.4.2.3.4 above and for*performance verification by suitable instrumentation. Perform _the seisill.iC simulation*. by applying: 9.4.2.4.2.1 A low level (approximately .2g) 'frequency sweep search for resonance from 1-35 Hz. 9.4.2.4.2.2 OBE vibratory

motion as follows: Expose the valve to two sinusoidal sweeps at 2/3 of the RIM levels shown in Figure 9-1, in each orthogonal Each sweep shall be from 1-33-1 Hz.at a rate of 1 octave per .*. :;-..

9-8 olrntomnllc Switch CO.*c*mw1. .. ,,.;._.,, -------- minute c On.e sweep *shall with the valve open.: and .. *one with the valve closed. The OBE sweeps in each axis. may be followed by the SSE test in tqat .. If. desired, the actuator may instrl.i-I I I* I I I I mented, and the data from <.test,.i: used fbr the *resonance I search information. (A general requirement is to perform . *. -:* :: ' ** .... " , five OBE tests prior to the SSE.* . The two sine sweeps are designed to provide the mechanical agtng of five OBE's). SSE vibratory motion as follows: Expose the valve to a series of single frequehcy tests at the 1/3 octave val dwell.point frequencies dicated on Figure 9'-1. At each. I I 1. I 11 I I I dwell test frequency the-minimum I peak acceleration shall be the RIM value shown in Figure 9-1. I I

I 9-9 I ,. I I I ' I I *I I I I I I I I I

Record the g-levels at which the cylinder port pressure changes by 0,5 & 10% of the nominal value, which is zero when de-energized and full inlet pressure when energized.
The maximum peak acceleraion shall be a change of 10% from nominal pressure at the inder port, up to lOg maximum. The duration of each dwell will be the period of time required to operate the valve through one* complete open/close cycle or 15 seconds, whichever is longer. The open/close*.

cycle will start after the prescribed acceleration level is reached. Apply motion at the same frequencies and eration limits in each of the three orthogonal axes separately. Perform basel*ine tests.

I This testing goes beyond type testing and defines a fragility level at which the valve may be considered to still function properly.

This level is on customer requirements as I to the pilot valve cylinder port pressure, which causes the main device to shift position.* I chnlomnllt. Switch .. ,.,.,_ . 9'"'.'10 c,\utomatic S\\'ltch C<hc*; ........ ,,.,_

Loss-of-Coolant Accident Environmental Simulation

-.The test units previously subjected to the above exposures will be installed inside a pressure vessel and subjected to a 30-day exposure to steam and chemical-spray simulating a LOCA event down. Th,e electrical lead wires and pneumatic connections for energizing, pressurizing and output monitoring are to be brought out ,of the chamber and connected to the monitoring equipment for recording the put of the unit during exposure cycle. Prior to actually sta!ting the exposure, but with the unit in I I I I I I -I I I I I I I I I place, the chamber shall he pre.s-surized

to chec)S; for sealing and the spray system operated to insure proper functioning.

1 I I I I I I I. I -I I I I :I I I I I I I I I I ol\ulomntlc Swllch Co."""'""* ....... ._. *. 9-11 Cycling of the valves shall . '

be performed and measurements_

of performance made, as in the baseline tests, to insure per functioning before ing. The LOCA simulation event' is to follow the suggestions of IEEE-:-323-1974 "IEEE'Standard for Qualifying

class lE Equipment-
for Nuclear Power Generating IEEE 382-1972 "IEEE. Trial-Use Guide *for Test of Class 1 Electric Valve Operators for Nuclear Power Generating Stations", and Draft 3, Revision 1, American National Standard for the Qualification of Safety Related Valve Actuators, IEE_E 382/ANSI 278.2.1, and in particular, the pressure/temperature profile shown in Figure *9.2. Specifically, steam is to be 9-12 ...... -. ot\ntomolic:

Swllrh Co. ... cwu1v111. u*,.i.**.....-.. the temperature from room ambient to 300°F within 60 seconds a'nd to 3 4 6 F within 5 minutes. This condition will be.maintained for a period of one hour. The first transient is followed by a one-hour drop per_iod to 13 5 ° F and a dwell period of one hour main-tained at that temperature. I I I I I I I I The second transient is to commencm with a temperature rise to 300°F in uO seconds and to 346°F with-I in 5 minutes, followed by a dwell 1 period of three hours at 346°F. This. dwell period will be I follo_wed by a drop in temperature from 346° to 320°F within 30 min-I utes. This drop is followed by I a dwell period of t_hree hours at . 320°F. The temperature will then I be dropped from 320°F to 250°F within a 30 minute period. will be followed by a dwell of 250°F until. the end of 4 This I periocl days I r I I I I I I I I I I* I I I I I I

1 I 9-13' followed by a drop in temperature from 250°F to 200°F within 30 minutes, followed by a dwell time at -that temperature to the conclusion of the test of 30 days. The valves are to be cycled at the times indiqated on Figure 9. 2 .* A chemical solution, consisting of 3000 ppm of boron as boric acid in solution with 0.064 molar sodium thiosulfate buffered with sodium hydroxide to a pH between 9 and 11 at room temperature, is to be sprayed into the chamber after reaching 280°F during the first transient and maintained throughout the entire 30 day period. The spray rate will correspond to 0.306 gpm per square foot of area covered by the spray. The pH of the solution is to be periodically checked and new solution added as *The valves are assumed to be constantly energized during the normal plant operation.

They will, for this test, be energized for 4 hours (to produce coil saturation) prior to the first transient. When the vessel temperature reaches 280°F the valves will perform their safety function by closing (de-energize). They then will be cycled -close" at times indicated on p. 9-19. ef\u1omnlic: Swllr.h <:o.wc11\uV111. -. **

9.4.3 .,{lulomatic Swllch Co."""'"" ..... ,_ 9-14 required to maintain the pH. The follmyed during this.-_exposure cycle may correspond to the saturation pressure for the particular temperature. At the-conclusion of the 30 day LOCA simulation event, the test valves are to be examined,cycled and inspected prior to removal from the test chamber. Baseline tests and coil hi-pot tests are also to be performed. (Reference Section 6 .1. 3 and Appendix II .. Post Test Inspection and disassetnbly -After,completionof.the entire.test program, the valves shall be disassembled and visually inspected for degradation resulting from the exposure environments. Photographs will be taken at suitable periods during and after the tests as a permanent record of the physical dition of the test valves. I I I I I I I I I I *I I I I I I _I I I -*------------------ VALVE (REF. VDSS} HVA-206-380-3RF HVA-206-381-GF (Note 1) NP831665E NP8320Al84E NP8321ASE NP8323A39E . oAlll<rmallc S\\11ch f .o. ., * ., ... ,; . ., .,., .:.:._ ' TEST VALVE NO. 4 1 6 5 8 9 *TABLE 9.1 IDENTIFICATION OF TEST VALVES DESCRIPTION AC, Class -H screw terminal coil, Nema 6. solenoid enclosure,* resilient seats, normally closed construction. (Ref. VDSS 3.1, Appendix I) DC, Class H leaded coil, Nema 4, 7, and 9 solenoid enclosure, metal seats, normally closed c6nstruction. (Ref. VDSS 3 .1, Appendix I) DC, Class H leaded coil, Nema 4, 7, and 9 .. solenoid enclosure, normally closed construction. (Ref. VDSS 3.2, Appendix I) AC, Class H leaded coil, Nema 6 solenoid enclosure, normally closed construction. (Ref. VDSS 3. 3, Appendix I) DC, Class H leaded coil, Nema 4, 7, and 9 solenoid enclosure, normally closed construction. (Ref. VDSS 3.4) (Solenoid A) AC, Class H leaded coil, (Solenoid B) DC, Class H screw terminal coil, Nema 6 solenoid enclosures, normally closed construction, (Ref. VDSS 3.5, Appendix I} PHASE Para. 9.4 Type Test Procedure Para. 9.4 Type Test Procedure Para. 9.4 Type Test Procedure Para. 9.4 Type Test Procedure Para. 9 4 Type

Test Procedure Para. 9.4 *Type Test Procedure

\:> I ..... U1 VALVE (REF. VDSS) NP8344A71E {Note 2) XFT831654V HV-202-300-2RF . . ' TEST VALVE 'NO. 2 3 7 DESCRIPTION DC, H leaded coil, Nema 4, 7, and 9. solenoid enclosure. (Ref. VDSS 3.6, Appendix I) Note 3. Note 4 PHASE Para. 9.4 Type . Test Procedure Para. 9.4 Type Test Procedure. Para. 9.4 Type Test Procedure

-
--------------

\0 I ..... 0\

NOTE 1 Melamine epoxy painted solenoid enclosure NOTE 2 -Viton main discs (2) and 'U' Cups (2) NOTE 3 -AC, Class F (molded) leaded coil, Nema 1 solenoid enclosure (melamine epoxy paint) normally construction, viton elastomers. This valve was included to obtain information on Class F molded coils and viton elastomers. NOTE 4 -DC, Class H leaded coil, Nema 1 solenoid enclosure (melamine epoxy paint) normally closed construction, Buna 'N' elastomers. This valve was included to obtain information on the

type of solenoid utilized on this valve and Buna 'N' elastomers.

oAlllomatlc S\\itch ... ..... , .. ,,_' \0 I ..... ..J ---------------- 30 '.* v uJ \.f) --2 >-!..-. "" I -I :""'-. u 0 iD *, _J uJ I I > I 8 .)< x x x v ,,.,., " .K *O' I ! *()' *9 '*l x x x x x 4 8 . *. FREQUENCY, CPS. .' x x 16 SEISMIC QUALIFICATION REQUIRED INPUT MOTION . .. ' .. FIGURE x x x 32 .. i I . f \0 I ..... (X) --*--*- .. *, *-*- .... ---*----*--* 3rt6 320 300 2.50 zoo ' . .320°F/ 7S +: OPeN-CLOSE t CYCLF:. -----.-Z50°F//.S-PSIG . ..... ___ **--*--.-........ *****-*-*-****-*****-*-****--****-***-***- .. ****** .. .......................

-****-----******-***----*-*-**--****-****----

12000 F/ /0 !'.SIG , ** IL/O -** . -* .... *-*-*-** . **: . --*-* ... *-* -* ***-*** ... -... . ***-* ... -... .. .... --. -.. .. .. . .. .. . .. . .............................. --* ....... --** .......... . ..... -. -.. -* .... *-. .. '-*-** .. -*****-----** --... _ , -* .. -*-**** ..... --*-**---...... ---* ' . t*-* !:>cc l{R HR , HI? . Hf{ D/1'1$ 01'1"1'$ Dltt5 5 llR . 411 5 1i,,11ti TI /'f E . -----------------. . . . . **-... - .... ***** .......... -..... -*** ... . . . -. . FIG. 9.2._ E/JIP/RON/1£1/T,4/.. Ci>UAL!f/C'1TION_8111Al1ETEP.S FOR 1..oss .. or-cooL1111r ,'4(C/DcNT(2.0cA) SIH1JtAr1011 ' ' . cA11tomatic Switch Co."'"'"""* ...... -* ,,. 10-1 10. SUBMITTALS PRIOR TO TEST Diagrams of mounting, loading and seismic fixtures 10. 2 Deta:*iled tes*t procedures, as applicable, including monitoring technique and acceptance 10.3*Installation, instrumentation, interconnection and diagrams, as applicable.

10. 4 Summary of qualification programs pre.viously" formed, as applicable.

Jristification for analysis. oi\utomatic Swllr.h .,,,.,.;..... I I I I I I I I I I I *I I I I I I I I I I I I I I I I I *1 I I I I I I I I I \ 11-1 11* REPORTS AND CERTIFICATION At the completion o.f the entire .test program, a report shall be written documenting the program; procedures, t

methods and results obtained.
The report.shall be certified as to radiation, seismic and environmental parameter values and also contain a listing of test equipment, recording equipment*with calibration date, pertinent diagrams and test data sheets. _All strip chart records are to be maintained and portions may be reproduced in the report, as required.

Comparisons between baseline data and test data are to be made as required and presented as appendices to the main body of the report. A summary of the results shall be presented, including the conclusion whether the solenoid.valves were qualified or not. cllulomntlr. S\\'11(.h APPENDIX I I-1 VALVE DESIGN SPECIFICATION SHEET VDSS,3.1 HVA-206-380, HVA-206-381, HVA-208-448, HVA-208-266, HVA-206-832, HVA-2*10-036, (Bulletin NP206-380, e,tc.) 3.l.l Desctiption: Three-way, direct acting sol.enoid valve with packless construc-tion. 3.1.2 Pilot valve controlling oil instrument quality air. Specifications: cAu!omntic: SWll(.h Co. ....... ,,*.,,.,.,,_.' 3 .1 *. 3 .1 Availq..ble in normally open, normally closed and universal construction 1/8 to 1/2 NPT 3.1.3.2 3.1.3.3 Brass, steel, and austenitic stainless steel bodies 3.1.3.4 Metal or resilient seated 3.1.3.5* NEMA 6 and NEMA 4, 7 & 9 3.1.3.6 3.1.3.7 3.1.3.8 solenoid enclosures with 3/4 NPT conduit connection Internal parts in *contact with fluid are Type 300 and 400 sta:inless steel Ethylerie propylene elastomers 20 watts, A.C., 35.1 watts DC I I* I I I I* I I I I I I I I I I I I I I I I I .I I I I .I I I I I *I I I I I I . oi\ulomallc Switch Co,.,., ... ,, . .,,,.,._* I-2 3.1.3.9 Class H coil 3.1 *. 3.10 Process fluid: instrument quality, oil free air 3.1.3.11 Ambient: 6Q-140°F 3.1.3.12 Installation: sol.enoid vertical and upright 3.1.3.13 Normal maintenance schedule: I 4 years. (Replacement of coils and elastomeric

{Installation and maintenance sheet packed and shipped with each valve) .

Safe body working pressure: 600 psig for brass construction, 1500 psig for steel and.stainless steel con-structions. SPECIFIC VALVE DESIGNATIONS INC_LUDED IN VOSS 3. 1 . GENERIC FAMILY ...... TYPE NEMA TYPE ._4;7,9 6 SOLENOID SOLENOID WATTS c E?KLOSURE ENCLOSURE PIPE PORT AC DC *v MOPD BODY MATERIAL ------HVA206-832-l HVA..:..206-380-1 1/8 3/16 20 .35 200 Brass 2 1/4 3/16 20 .35 200 Brass -:-3 -3 1/4 1/4 20 .45 150 Brass 4 3/8 3/16 20 .35 200 Brass 5 3/8 1/4 20 .45 150 Brass 6 3/8 , 5/16 20 .75 100 Brass --7 -7 1/2 5/16 20 .75 100 Brass HVA2:10-036-l HVA208-266 -1 3(8 3/16 20

35 200 Steel .* *" 1 3/8* 1/4 steel I '--2 -2 20 '. 45 150 3 3/8 5/16 20 .75 100 Steel t 4 1/2 5/16 20 .75 100 Steel 5 1/2 5/16 20 .75 . 100 St.Steel HVA206-381-l 1/8 *3/16 35.1 200 Brass :,*. ,. -2 1/4 3/16 200 Brass t:1 35.1 ...:3 1/4 1/4" 35.1 .45 150 Brass I *.w -4 3/8 3/16 35°1 _;35 200
Brass -5 3/8 1/4 35.1 .* 4 5 150 Brass t -6 3/8 5/16 35 .1 . 7 5 125 Brass -7 1/2 5/16 35.1 .75 125 Brass HVA208_;448-l 3/8 3/16. 35.1 .35 200 Steel I -2 3/8 1/4 35.1 .45 150 Steel ) -3 3/8 5/16 35.1 .75 125 Steel -4 1/2 5/16 35.1 .75 125 Steel -5 .i/2 5/16 35.1 .75 125 St.Steel . -

.. *----------*---- I I I I I I 1* I I I I I I I I I I I I I-4 VALVE DESIGN SPECIFICATION SHEET VOSS 3. 2 HVA-206-384

i. HVA-20.8-279, HV1i.-208-293 (Bulletin NPS316) 3.2.1

Description:

Three-way, internal pilot, diaphragm, solenoid valve. 3.2.2 Application: Pilot valve ling oil free instrument quality air. 3.2.3 Specifications ohulomollr. Swllch Cn.wc*m*u .. ,..,,,_,_

3.2.3.1. Available in normally closed and normally open construction 3.2.3.2 3.2.3.3 3.2.3.4 3.2.3.5 3/8 to l NPT Brass body Resilient seated NEMA 6 and NE.MA .4 , 7 & 9 solenoid enclosure with 3/4 NPT conduit connection 3.2.3.6 Internal parts.in contact with fluid are Type 300 and 400 stainless steel 3.2.3.7 Ethylene propylene elastomers 3.2.3.8 10.5 Watts AC, 11.4 Watts DC 3.2.3.9 H coil \

S\\'llrh C:Chu11uwi Aiill..,....__' I-5 Process fluid: instrument quality oil free air 3 .* 2. 3 .11 Arnb.ient: 60-140°F 3.2.3.12 Installation: can be installed in any position without . ing operation 3.2.3.13 Normal maintenance schedule: 4 years. (Replacement of coils and elastomeric components). {Installation and maintenance sheet packed and shipped with, each valve). 3.2.3.14 Safe body.working pressure 300 psig (250 psig for 1 NPT) I I I I I I I I I I I I I I I I I I I

. -. ----------. --* SPECIFIC VALVE DESIGNATIONS INCLUDED IN VDSS 3.2 GENERIC FAMILY NE.MA TYPE NEMA TYPE 4,7,9 6 SOLENOID SOLENOID WATTS c MOPD

ENCLOSURE PIPE PORT . A.C.

v A.C. D.C. MIN. FORM --NP831655:E NP831654E 3/8 5/8 10.5 , 17,. 4 3 175 175 10 N.C. NP831665E NP831664E 1/2 5/8 10.5 17.4 4 175 175 10 N.C. NP8316A75E NP8316A74E 3/4 11/16 10.5 17.4 5.5 175 175 10 . N.C *. NP8316E35E NP8316E34E 1 1 10.5 17.4 13 175 175 10 N.C. NP831657E NP831656E 3/8 5/8 10 .,5 11.4 3 175 175 10 N.O. .H NP831667E: NP831666E. 1/2 5/8 10.5 17.4 4 175 175 10 N.O. 0\ NP8316A77E NP8316A76E 3/4 11/16 10.5 11.4 5.5 175 175 10 N.O. NP8316E37E NP8316E36E 1 1 10.5 . 17. 4 13 175 175 10 N.O. ct\utomatlc SWitch r.ii. .. ...... I-7 VALVE'DESIGN SPECIFICATION SHEET VOSS 3.3 HVA-208-153 (Bulletin NP8320) 3. 3 .1

Description:

Three_;.way, direct. acting, compact design with all three connect.ions in valve body for in-line piping. 3.3.2 Application: Pilot valve controlling oil free instrument\quality air. 3.3.3 Specifications <>hulomnlit Switch ......

3. 3. 3 .1 * *Available in normally open,

closed, construction.

3.3.3.2 1/4 NPT 3.3.3.4 Resilient seated 3.3.3.5 NEMA 6 and NEMA 4, 7 & 9 solenoid encl6sures with 3/4 NPT conduit connection. 3.3.3.6 Internal parts in contact with fluid are Type 300 and 400. stainless steel 3.3.3.7 Ethylene propylene elastomers 3.3.3.8 10.5 Watts At, 12.4 Watts DC 3.3.3.9 Class H coil 3.3.3.10 Process fluid: instrument quality oil free air I I I I I I -1 I I I I I I I I I I I I I I I I I *1 I I I I I I I I I I. I I I I I ohulomnllc Swll<'h .. ,,...._.. '* I-8 3.3.3.11 Ambient: 60-140°F 3.3.3.12 Installation: can be in-stall.ed in any position with-out affecting operation 3.3.3.13 Normal maintenance schedule: 4 years. (Replacement of. coils and elastomeric com-ponents) . (Installation and maintenance sheet packed and shipped with each valve).* 3.3.3.14 Safe body working pressure: 500 psig SPECIFIC VALVE DESIGNATIONS INCLUDED IN VDSS 3.3 GENERIC FAMILY NEMA TYPE NE!J!..A TYPE 4,7,9, 6 SOLENOID SOLENOID WATTS c MOPD BODY ENCLOSURE ENCLOSURE PIPE PORT A.C. D.C. v A.C. D.C. MIN FORM MATERIAL ------NP8320Al83E NP8320Al82E 1/4 1/16 10.5 17.4 .09 175 160 0 N.C. Brass NP8320Al84E 1/4 3/32 10.5 17 .. 4: .15* 150 115 0 N.C. Brass NP8320Al86E 1/4 1/8 10.5 17.4 .31 85 60 0 N.C. *Brass NP8320Al88E 1/4 11/64 10.5 .38 40 25 0 N.C. Brass NP8320Al93E NP8320Al92E 1/4 1/16 10.5 17. "4 .09 175 135 0 N.O. Brass 2 OAl 9 5E NP8320Al94E 1/4 3/32 10.5 17.4. .15 140 100 0 N.O. Brass NP8320i\197E NP8320Al96E 1/4 1/8 10.5 17. 4! .31 70 55 0 N.O. Brass P 8 3 2 0 l>.19 9 E NP8320Al98E 1/4 11/64 10.5 17.4 .38 . 40 30 0 N.O. Brass 1;?8320Al73E NP8320Al72E 1/4 1/16 10.5 17.4 .09 125 75 0 u Brass 75E NP8320Al74E 1/4 3/32 10.5 17.4 .15 75 60. 0 u Brass NP8320Al77E NP8320Al76E 1/4 1/8 10.5 17.4 .31 35 25 0 u Brass H !JP8320Al 79E NP8320Al78E 1/4 11/64 10.5 17.4 .38 20 12 0 u Brass IJP83 2 0 64E NP832063E 1/4 1/16 10.5 17.4 .09 125 125 0 N.C. St. St 1;?83209.-:E NP832093E 1/4 3/32 10.5 17.4 .15 110 65 0 N.C. St. St. \0 NP8320CGE NP832065E 1/4 1/8 10.5 17.4

31 40 40 0 N.C. St. St. NP832068E NP832067E 1/4 1/16 10.5 17.4 .09 125 125 0 N.O. St. St. l'J?832096E NP832095E 1/4 3/32 10.5 17.4 .15 110 65 0 N.O. St. St.

NP832069E 1/4 1/8 10.5 17.4 .31 40 40 0 N.O. St. St. NP832057E 1/4 1/16 10.5 17.4 .09 100 65 0 u St. St. N.?8320GOE NP832059E 1/4 3/32 10.5 17.4 .15 40 40 0 u St. St. NP832062E NP832061E 1/4 1/8 10.5 17.4 .31 30 20 0 u St. St. - .* _ .... ._... -------------- .I I I I I I I I I I 1* I .I I I I I I *I I-10 VALVE DESIGN SPECIFICATION SHEET VDSS 3.4 HVA-206-386 (Bulletin NP8321) 3.4.1

Description:

Three-way, internal pilot operated solenoid valve. 3.4.2 Application: Pilot valve controlling oil free instrument quality air. 3.4.3 Specifications ohulomatlt Swilfh Co."'"'""" .. '"'"-* 3.4.3.1 Available in normally open and normally closed tion 3.4.3.2 1/4 & 3/8 NPT 3. 4. 3. 3. Brass body 3.4.3.4 Resilient seated 3.4.3.5 NEMA 6 and NEMA 4, 7, & 9 solenoid enclosures with 3/4 NPT conduit connection 3.4.3.6 Internal parts in contact with fluid are Type 300 and 400 stainless steel 3.4.3.7 propylene elastomers 3.4.3.8 10.5 watts AC, 11.4 watts DC 3.4.3.9 Class H coil 3.4.3.10 Process fluid: instrument oil f air / / o,\ulomatlc: Swllc.h .. ,.,.,._

I-11 3.4;3.ll Ambient: 60-140°F 3.4.3.12 Installat_ion:

can be stalled in any-position out affecting operation 3.4.3.13 Normal maintenance schedule: 4 years. (Replacement of coils and elastomeric components)

stallation and maintenance sheet packed and shipped with each, valve}. 3_. 4. 3 .14 Safe body working pressure:

500 psig I I I I I I I I *1 I I I I I I I I I

------. ---*--------*--' SPECIFIC VALVE DESIGNATIONS INCLUDED IN VDSS 3.4 GENERIC FAMILY NE.MA TYPE NE.r-".iA TYPE 4,7,9, 0 SOLENOID SOLENOID WATTS c MOPD ENCLOSURE ENCLOSURE PIPE PORT A.C. D.C. v D.C. MIN FORM NP8321ASE NP8321AlE 1/4 CD 10.5 17.. 4; @ 150 150 10 N.C. NPS321A6E NP832.1A2E 3/8 CD 10.5 17.4 0 150 150 10 N.C. NP8321A7E NP8321A3E 1/4 Q) 10.5 17.4 0 150 *150 10 .N.O. NP8321A8E NP8321A4E 3/8 CD 10.5 17.4 150 150 10 'N.O. H ..... (!) 9/32 (pressure)

& 11/32 (exhaust) 0.8 (pressure) & 1.2 . {exhaustr t>.> ... * *.* *.:; *** >. ** ot\ntomaUc S\\'ltch ....... _. I-13 ' VALVE DESIGN SPECIFICATION SHEET VDSS :3.5 HVA-206--387. (Bulletin .NP83.23) 3.5;1

Description:

- solenoid valve with redundant solenoids.

3.5.2 Af)Plication

Pilot valves 'controlling oil free instrument quality air. 3.5.3 Specifications 3.5.3.l Available in normally open and normally closed construction 3.5.3.2 1/4 NPT 3.5.3.3 Brass body 3.5.3.4 Resilient seated 3.5.3.5 NEMA 6 and NEMA-4, 7 & 9 3.5.3.6 3.5.3.7 -3.5.3.8 3.5.3.9 solenoid enclosures with. 3/4 NPT conduit connection Internal parts in contact with fluid are Type 300 and 400 stainless steel Ethylene propylene elastomers 10.5 watts AC, 17.4 watts DC Class H coil. 3. 5. 3 .10 Process fluid.: instrument quality oil free air 3.5.3.11 Ambient: 60-140°F I I I I I I -1 I I I I I I I I 1, I I I I I I I I I I *1 I I I I .1 I I I I I I ot\ulomnlic Switch Cn"'""'"" I-14 3.5.3.12 Installation: can be stalled in any position without affecting 3.5.3.13 Normal schedule: 4 years. (Replacement of coils and elastomeric ponents) *. (Installation and maintenance sheet packed and shipped with valve). 3.5.3.14 Safe body working pressure: 500 psig . I SPECIFIC VALVE DESIGNATION INCLUDED IN VDSS 3.5 GENERIC FAMILY NEMA TYPE NEMA TYPE 4.,7,9, 6 SQJ_,EJ:.::OID SOLENOID WATTS c ESCLOSURE ENCLOSURE PIPE PORT SOL.A SOL.B v MOPD MIN. FORM ----A.C. A.C. D.C. ------N?8323A/.OE NP8323Al9E 1/4 1/16 10.5 10.5 .* 09 125 0 N.C. NP8323/\.22E NP8323A21E 1/4 3/32 10.5 10.5 .15 110 0 N.C. nP83231'.24E NP8323A23E li4 1/8 10.5 10.5 .31 40 0 N.C. N.?8323A28E NP8323A27E 1/4 1/16 10.5 10.5 .09 125 0 N.O. NP8323.A30E NP8323A29E 1/4 3/32 10.5 10.5 .15 110 0 .N.O. NP8323A32E NP8323A31E 1/4 1/8 10.5 10.5 .31 40 0 N.O. NP8323A35E 1/4 1/16 10.5 17. 4 .09 125 0 N.C. I*:t-8 3 2 3lt3 BE NP8323A37E 1/4 3/32 10.5 17..4 .15 110 0 N.C. H UP8323J:.40E NP8323A39E 1/4 1/8 10.5 17.4 .31 40 0 N.C. :*; P 3 3 2 3 A 4 4 E NP8323l*.43E 1/4 1/16 10.5 17.4 .09 125 0 N.O. NP83 23.!>.4 (iE NP8323A45K 1/4 3/32 10.5 17.4 .15 110 0 N.O. ..... U1 NP8323A48E NP8323A47E 1/4 1/8 10.5 l.7.4 .31 40 0 N.O. ---,--*- £,0.lf:lll/llV!U &lllijillil ...... .. ------------ I I I I I I I I I I 'I I I I I .I *1 I I I-16 VAJJVE DESIGN SPECIFICATION SHEET VOSS 3.6:HVA-206-389, HVA-208-264, HVA-208-265, HVA-206-,( 390, HVA-208-267, HVA-208-269 (Bulletin NP8344} 3.6.1

Description:

two position, internal pilot operated, poppet type .

solenoid valve. 3.6.2 Application:

Pilot valve controlling oil free instrument quality air. 3.6.3 Specifications

cnulomnllc Swllrh C:o.

",.,., ._ ' 3.6.3.1 Available in single and dual solenoid construction 3.6.3.2 1/4 -1 NPT 3.6.3.3 Brass body 3.6.3.4 Resilient seated 3.6.3.5 NEMA 6 and NEMA 4, 7 & 9 solenoid enclosures with 3/4 NPT conduit connection* 3.6.3 .* 6 Internal parts in contact with fluid are Type 300 and 400 stainless steel. 3.6.3.7 Ethylene propylene elastomers 3.6.3.8 10.5 watt AC, i1 *. 4 watt DC 3.6.3.9 Class H coil* *, . ' ,* 3.6.3.10 Propess fluid: instrument quality oil free air _.,. I-17 3.6.-3.11 Ambient: 60-140°F can be stalled in any position out affecting operation

3. 6. 3 .13 -Normal maintenance.

schedule: -4 years. (Replacement of coils and elastomeric ponents) * (Installation and maintenance sh,eet packed and shipped with each.valve.). 3.6.3.14 Safe body working.pressure: 1/4 NPT -500 psig; 3/8 NPT & 1/2 NPT -480 psig; 3/4 NPT & 1 NPT -300 psig. I I I I I I I I I I I I 1. I I I I I I

SPECIFIC VALVE DESIGNATION NEMA TYPE NEMA TYPE 4,7,9, 6 SOLENOID SOLENOID PIPE PORT --

ENCLOSURE NP8344A71E NP8344A70E 1/4 1/4 NP8344A73E NP8344A72E 3/8 3/8 NP8344A75E Np834.4A74E 1/2 . 3/8 NP8344A77E NP8344A76E 3/4 .3/4 NP8344A79E NP8344A78E 1 3/4 NP8344A58E NP8344B46E 1/4 *1;4 NP8344B62E NP8344B50E 3/8 3/8 NP8344B64E NP8344B52E 1/2 3/8 nP3344B66E NP8344B54E 3/4 3/4 NP8344B68E NP8344B56E 1 3/4 ci\ut1mratll: Switch ... ,.,.,_ ----INCLUDED . IN VDSS 3.6 WATTS c A.C. D.C. v --10.5 17 .. 4. 0.53 10.5 17 .4* 1.3 10.5 17.4 1.3* 10.5 12.4 5.5 10.5 17.4 . 5. 5 10.5 17.4 0.53. 10.5 17.. 4 1.3 10.5 7 .* 4 1.3 10.5 l:Z. 4 5.5 10.5 17.4 5.5 ---GENERIC FAMILY MOPD AC D.C. --125 .125 125 125' 125 125 125 125 125 125 350 125 300 125 300 . 125 300 125 300 125 -MIN 10 . 10 10 10 10 10 10 . , 10 10 10 ---tr'YPE Single* .Solenoid Single Soleno:5..ct Single, Solenoid Single Solenoid Single Solenoid . Dual Solenoid Dual Solenoid Dual Solenoid Dual Solenoid 'Dual Solenoid H I-' . 00 APPENDIX IJ,: II-1 2.4.3: Measurement of Insulation Resistance The solenoid insulation resistance is to be measured prior to the qualification testing and at ea*ch baseline test. Insulation resistance*is to be measured using a Freed Mo.del 1620 Megohmmeter to be supplied by Automatic Switch Company. The test will be performed in* accordance with Automatic Switch:, Company Procedure ELP-45. 2.4.4 Hypot Test The nypot test is to be performed prior to the qualification testing, at the end of the aging sequence, and at the end of the LOCA simulation. is to be made using Associated* Research Type 404 Hypot Tester to.be supplied* by Automatic Switch Company. The test voltage is to be twice rated voltage plus 1000 volts AC applied for one minute (the coil leads are* to be twisted together and placed in contact with one of the Hypot output leads, the remaining hypot output lead is to be placed in contact; with a clean, paint-free metallic part of the solenoid housing) . I I I I I I I I I I I I 1-., I I I I. I I II-2 I :\ . s . ' f"' A'."I f]kor;rru !S::.;m B'f JNO .. , nUlblli([l!(; '* \\llcll U). .,, oj..,. : L. R. LLP-45 VALVE LJ,:.::J'."lATOP_.'f ____

..?r>. BY CHANGE LElrER I TITLE -:.v 0 ,J i A OF Fn.EED ?-:CDEL 1620 MEGOHHHETER 0 0 I C!..Tc ISSUED I I I I I I I '.I ., I I I I I I .I I I PURPOSE: PROCEDURE:

.. .... 0 DI 5/17/60 PAGE 1 OF 2 To establish the method of operating the Freed Model 1620 Megohcmeter used for measuring insulation resistance. LOWg:J HIGH GNDQ GUARD 0 ZERO ADJ. 14 1:::1 .. 0 0 \ D.C. ADJ. RA.i\'G.E SELECTOR SWITCH 0 RED LIGHT 0 FUSE <{) PUSH BUTTON @ PRESS 0 -""RED LIGHT SHORT 1. Turn Power switch to the "On" position. Allow five minutes .warm up period. 2. Turn the Range Selector switch to the "Zero Adjust" position.

3. Press the Push button and turn the "Zero Adjust" control until the "Megohms" panel meter reads infinity.

4. Turn the Range Selector switch to the "Calibration" position.

S. Press the Push button and set the D.C. Adjust" until the voltmeter reads 500 volts. The megohmmeter should also indicate 500 volts. 6. If the lOK or lOOK Range is to be used the following procedure should be used: a. Check the .infinity reading of the meter with no leads attached. A slight.readjustment of the "Zero Adjust" may be necessary.

b. Connect test leads provided 'Id.th the instrum.C?nt to the "X" terminals.

These are leakage leads and no attempt should be madP to correct this sli£itt lc:ikase by readjustin[:, the "Zero Adjust" knob. oi\utomollc S\\*ltrh Co."'""'"" u***-. II-3 1-\liton*ffilit S \\'ilch Co. VALVE U\8011ATOBY i--------CHANGE LETTE'? TITLE I 0 Pi: RAT OF FREED r-:ODi:L 1620 0 . CJ Dt..TE A PAGE 2 OF 2 D 0 5/17/60 7. To measure the resistance of coil proceed as follows: 8 .. __ .-1:.----_ow X HIGH a *. Connect the "Guard" to, the "Ground" t*erminal with the. supplied connecting strip. b. Connect t*he two leads supplied with the instrument to. the terminals.

c. Twist the two coil leads togethe.r and connect one of* the "X" leads to them. d. Clip the other "X" lead to a clean metal part of the housing. e. Set the range selector switch to the range desired. f. Push the button on the and note the reading on each* meter. NOTE: Do not touch the terminals on leads while the "Push" button is depressed.

g. The value of the unknown resista11ce is the product of the meter readings multiplied by the setting _of the Range Selector switch. Do not m3ke adjustmeits to this other than those:listed in this procedure.

NOTE: For information on other tests, the instrument manual kept* in the Switch Laboratory. t:R.V-70668 Chg.Lu*. A No .!n 1n-bcc*Jure: 7/17/74 LRG --*---*.------ .. --*---------*--- I I I I I I I I I I I I_ I I I I I I I I I I I I I I I I I I I I I I APPENDIX B TEST PROCEDURE BULLETINS VALVE NO. 1 2 3 4 5 6 7 8 9 BULLETIN TP-3-046 TP-NP8344 TP-NP8316. TP-3-046 TP-NP8320 TP-NP8316 TP-NP8321 TP-NP8323 lsomedix, Inc.

25 Eastmans Road, Parsippany, New 07054' ((.01) 887-4700 Chicago, Illinois
7828 Nagle Ave., Morton Grovo, Illinois 60053 (312) 966-1160 Columbus, Mississippi
Posl Of!lce Box 2044, lnduslrial Perk Soulh, Columbus, Mississippi (601) 327-8015 c11\ulomatl<:

Swllch ... ,.._ AnlcH1Tt1tit S\\'itch Co. __ --t-N-o __ __ 1 t-'"----*--V_P._L_V_E_.E __ N_G_l_N_E_E_R_IN_G_D_EP_T. _____ 0 KA 0 ,;pf>.3y /} . II CHANGE LETTER TITLE * .w 0 Ml 0 ,.,/C, /(;w'A// A TEST PROCEDURE: HVA-206-380 ,HVA-206-381,t---t----ir----"----+---t---------1 TEST MEDIUM: GENERAL: TEST FIXTURES TEST VOLTAGE AND CURRENT: COIL TESTS: EXTERNAL LEAKAGE: NOTE: SEAT LEAKAGE (HIGH PRESS-URE) NOISE TEST: , ... PAGE l OF 2 These valves contain Ethylene Propylene elastomers ... Test on oil free, filtered air only. Check general construction and appearance of valve. I I 2. Check nameplate data for conformance to shop order specifications. I TA-981-11448 TJ-537-9075 TA-905-9984 TJ-905-10168 P37 Valves P38 Valves AT-8300C-F-l

1. All D.C. valves are to be tested using the test current listed under the specified voltage on Data Sheet No. 26. 2 *. All A. C. valves are to be tested using the test voltage listed on Test Procedure TP-1-003.

1.. 2. 3. A.C. -Energize solenoid and check milliampere reading. Value should agree with that shown on Data Sheet No. 24. D.C. -Energize solenoid and check voltage reading. Value should agree with that indicated per Note 2 on Data Sheet No. 26. Dielectric test -measure the *current leakage at 1000 vol ts plus twice the rated voltage in accordance with TP-1-002 (test method Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection. Apply seamtest solution to all joints and pressurize valve to 500 psig energized and de-energized (do not energize valve above maximum ating pressure). Any bubbling or foaming is reason for rejection. I I I I I I (Ref.: TP-1-009) To avoid seat leakage or noise caused by the possible presence of dirt I or loose chips, blow air at maximum operating pressure thru the valve before proceeding with tests below: I Check valve for seat leakage at maximum operating pressure. leakage: Resilient Seats -0 Allowable I Metal Seats -1.5 SCFH* During the operational tests o check valve for noise. Any chattering or I in excess of normal A.C. hum is reason for rejection. Valve should be tested at test voltage first, but voltage may be increased tol full line voltage if necessary to pass the Noise Test Only. (Ref. TP-1-015) I I "A11l0:H.J:il* Swilfh Co ....... .. 11o .... 4.; .* I I I I I I I I I I I I .I .1 I *1 .*1 *I* OPERATIOfTAL TESTS: SEAT LEAKAGE (LOW PRESSURE PREPARATION FOR SHIPMENT CORRECTIVE ACTION RECORD: Form V.E. 186 R5 DEW 0 1:oNr0 ISSU[D BY NO. !\ L 0 D /\M 0 >'.)\ 0 0 ;\fl 0 0 0 D PS 0 PAGE 2 1. Operate valve at least 10 times at maximum operating pressure.

2. Operate valve from maximum operating pres.sure down to minimum operating pressure.

Check seat leakage at 10 psi. Allowable leakage: Resilient Seats -0 Metal Seats -1. 5 SCFH OF 2 Seal all pipe connections with plastic thread protectors and hank coil leads around bonnet. Attach tag FV-206-825-1. Maintain Test Log (Form 1109) on all large production runs. (A) ERV-83338 -Updated -10/25/77 _ R.D.P. ERV-82135 -Issued -6/28/77 -R.D.P. ohulom,1111'. S1;ilch Cn"'""'"" "'**-. Aolonnrtic S\vitch Co. DEW 0 :oNrO 1ssurn ov NO. 0 0 !<. TP-NP8316 I /\ L :*. VALVE ENGINEERING DEPT. :H 0 0 1\PI'. riv/) !/ CHANGE LETTER ., )"""" , TITLE AV D AP. 0 '.t. / f" j '* /. TEST PROCEDURE: BULLETIN NP8316 AA D 0 DATE ISSUED ii PAGE OF TEST MEDIUM: GENERAL: TEST FIXTURE: TEST VOLTAGES AND CURRENTS COIL TEST OPERATIONAL TESTS SEAT LEAKAGE: EXTERNAL LEAKAGE: D PS D 1 *, These valves Ethylene Propylene Elastomers ... Test on oil free, filtered air only. 1. Check valves general appearance and construction.

2. Check nameplate data for conformance to shop order specifications.

TH-48-4307.

1. All D.C. valves are to be tested using the proper test current listed under specified voltage on Data Sheet #26. 2. All A.C. valves are to be tested using the proper test voltage listed on Test Procedure TP-1-003.

1. 2. A.C. -Energize solenoid and check milliampere reading. Reading should agree with the value given on Data Sheet #24. I I I I I 3. D.C. -Energize solenoid and check voltage reading. Reading should agree with value from Note 2 on Data Sheet # 26. #2) _I Dielectric test -measure the current leakage at 1000 volts plus twice the rated voltage in accordance with TP-1-002 (test method Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection.

1. Check all valves at least five (5) tJmes dry at full line voltage for proper solenoid operation and noise level as follows: a. A metallic "click" of the core striking the plugnut should be heard when the solenoid is energized.

No "click" indicates a power failure or sticker. b. Chattering, rattling, or A.C. hum in excess of laboratory standards {s reason for rejection. (Ref: Test Procedure TP-1-015) I I I I 2. 3. Operate valve at least ten Operate valve from maximum operating pressure. (10) times at maximum operating pressure. operating pressure down to minimum I Check seat leakage with valve energized and de-energized at maximum and I minimum operating differential pressure. Seats must be bubbletight. Any leakage is cause for rejection. I Apply seamtest solution to all joints and fittings and pressurize valve to 1-1/2 times maximum operating pressure. Check valve both energized

and de-energized (do not operate valve above maximum operating pressure)I Any bubbling or foaming is cause for rejection.

PREPARATION Cap valve* pressure, cylinder, and exhaust ports with plastic coated I FOR paper plugs and wrap coil leads together. Attach tag FV-206-825-1. CORRECTIVE ACTION Maintain test log (Form on all production runs. I ---- r:RV-R'.?U5 - -6/28/77 -R.D.P. I Form V.E. 18G R5 ol\utomalic: Swflch CO.vt*UIYltl All***---' I *I I I I I I I I I I I I I I ' I M*l"lo!! Atrtoinati-c S\vitch Co. JEW 0 *oNT0 1ssurn BY NO. D 0 E. ! 'owe 11 TP-NP8320 l\L AM VALVE ENGINEERIN'G DEPT. :H D r:A 0 OY7

4; CHANGE LETTER TITLE AV 0 AR D .. _ ;-c

! AA D 0 DATE ISSUED OF PAGE TEST PROCEDURE: BULLETIN NP8320 TEST MEDIUM: GENERAL: TEST FIXTURES TEST VOLTAGE AND CURRENT: COIL TESTS: EXTERNAL LEAKAGE: NOTE: SEAT LEAKAGE (HIGH PRESSURE): Form V.E. 186 Fi5 0 PS 0 6/21/77 1 These valves contain Ethyiene Propylene Elastomers .. ;Test on oil free, filtered air only. l. Check general construction and appearance of valve. 2. Check nameplate data for conformance to shop order specifications. Functional and Seat Leakage Tests: 1/8 NPT: 1/4 NPT: Adapter TF-332-7301 w/attachment GT-332-6900-4 Adapter TP-332-7301

w/attachment GT-332-6900-3 External Leakage Tests: 1/8 NPT: 1/4 NPT: AT-8320-A-l AT-8320-B-l 2 1. All D.C. valves are to be 'tested using the test current listed under the specified voltage on Data Sheet No. 26. 2. All A.C. valves are to be tested using the test voltage listed on Test Procedure TP-1-003.
l. A. C. -Energize solenoid and check milliampere reading. Value should agree with that shown on Data Sheet No. 24. 2. D.C.-Energize solenoid and check voltage reading. Value should agree with that indicated per Note 1 on Data Sheet No. 26. 3. Dielectric test -measure the current leakage at 1,000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2). Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection.

All valves are to have external leakage tests performed in Valve Assembly with Solenoid Base Sub-Assembiy attached to body but before coil, housing, etc. are assembled.

a. Brush seamtest solution around all joints. b. Pressurize valve to 500 psig. Any bubbling or foaming is reason for.rejection. (Ref. TP-1-009)

To avoid seat leakage or noise caused by the possible presence of dirt or lOO$e chips, blow air at maximum operating pressure thru the valve before proceeding with tests below. With cyl.inder port closed off, check valve for seat leakage at maximum operating pressure. Valves must be bubbletight.

a. Normally Closed Construction:

Apply pressure at Port check leakage at Port #3, energized and

b. Normally Opl:n Construction:

Apply prcssm'e at-Port #3, check leakage at Port #2, energized and de-energized. cr'\Utomnlit. S\\*ltch Cn.*t*lUY'lll "" ...... --.. .. rt(l*l 'f I I .t\nlonfcrtic S\\'irch Co. VAL VE ENGINEERING DEPT. TITLE TEST PROCEDURE: BULLETIN NP8320 PAGE 2 NOISE TEST: OPERATIONAL TESTS; SEAT LEAKAGE (LOW PRESSURE) PREPARATION FOR SHIPMENT: CORRECTIVE ACTION RECORD: Form.V,E. il3u R5 During the operational tests, check valve for noise. Any chattering or rattling in excess of normal A.C. hum is reason for rejection. Valve be tested at test voltage first, but voltage may be increased to full line voltage if necessary to pass the NOISE TEST ONLY. (Ref. TP-1-015)

1. 2. Operate valve at least 10 times at maximum .operating pressure.

Operate valve from maximum operating pressure down to minimum operating pressure. NOTES: Universal constructions are to be tested for both normally open and normally closed operation. With cylinder port closed off, check seat leakage at 1/4 psi. must be bubbletight.

a. & b. Same as High Pressure.

Valves Seal all pipe connections with plastic coated paper plugs or plastic thread protectors and hank coil leads or wrap leads around bonnet. Attach tag FV-206-825-1. Maintain test log (Form 1109) on all production runs. ERV-.8'.1135 -IsSUf'd -6/?B/77 -R.n.P. <1AUlomolit. Swikh Co.11unnVTr1

- u.-, ........ ,
I I I I I I I I I I I I I I I I ** -

I I I I I I I I I .*1 .. -*I I I I I 1. I I I ¥*I '!I I ' NO. TP-NP832l __ D_EP_T_. ________ /) J/ TITLE AV DAR 0 CHANGE LETTER TEST PROCEDURE: BULLETIN NP8321* AA 0 0 DATE ISSUED D PS 0 6/21/77 PAGE 1 OF 2 TEST MEDIUM: GENERAL: TEST FIXTURES: TEST VOLTAGES AND CURRENTS: COIL TEST: OPERATIONAL TESTS: SEAT LEAKAGE. EXTERNAL LEAKAGE: PREPARATION FOR SHIPMCNT Form V.E. 186 R5 ... These valves contain Ethylene Propylene elastomers

- - Test oil free,. filtered air only. l. Check valves general appearance and construction.

2. Check nameplate data for conformance to shop order specifications.

AT 92-623-Al (Normally Closed) AT 8321-Bl (Normally open) l. All D.C. valves are to be tested using the test current listed on Data Sheet #26. 2. All A.C. valves are to be tested using the test voltage listed on Test Procedure TP-1-003.

1. A.C. -Energize solenoid and check milliampere reading. Reading should agree with the value given on Data Sheet #24. 2. D.C. -Energize solenoid and check voltage reading. Reading should agree with value per Note 2 on Data Sheet #26. 3. Dielectric test -measure the current leakage at 1000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2). Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection.

l. Check all valves at least five (S) times dry at full line voltage for proper solenoid operation and noise level as follows: a. A metallic "click" of the core striking the plugnut should be

heard when the solenoid is energized.

No "click" indicates a power failure or sticker. b. Chattering, rattling or A.C. hum in excess of laboratory standards is reason for rejection. (Ref: Test Procedure TP-1-015)

2. Operate valve at least ten (10) times at maximum operating pressure.

3. Operate valve from maximum operating pressure down to minimum operating pressure.

Check seat leakage with valve energized and de-energized at maximum and minimum operating pressure. Allowable leakage: 90 cc/min. Apply seamtest to all joints and fittings 500 psig. Check valve both energized and valve above maximum operating pressure). cause for rejcction.(Ref.: TP-1-009) and pressurize valve to de-energized (do not operate Any bubbling or foaming is Cap valve pressure, cylinder, and exhaust ports with plastic coated paper plugs or thread prot6ctors, and wrap coil leads togetl1cr. Attach tag FV-206-825-1. o<\11lomalic S\\*!!rh co.., .......... __ ' .:: " . / '\_ .*.* 1\ul<JnTutit S\virch Co. VALVE ENGINEERING DEPT. TITLE ,. TEST PROCEDURE: BULLETIN NP8321 CORRECTIVE ACTION Maintain test log Form RECORD: I -... *' ERV-82135 -Issued --r* Form v.e. 18l> R:> oAUlt'lmnllc S\\'ltrh .. _ .. _' onv'O :mnD ISSUED BY NO. ,, D D I** .* l'ownll. TP-NP-8321 I AL -'"1 ' ,H D *:*I\ 0 CHANGE LETTER D 0 AV AR AA D .0 DATE ISSUED 21 D 0 6/21/77 PAGE 2 OF p:; (1109) on all production runs. I I I I I I I I I I I . I I I I I 6/28/77 .... R.n;p, ., .. I *1 --I t I I I I I I-I I I I *1 I I I -1. ., Anto-nfutic S\\ .. lt-Ch Co. llEW 0 ;omO 1s:.ur:D BY NO. \I D 0 i:. i'r*.w*:ll TP-HP'l'.323 AM VALVE ENGINEERING DEPT. .:H D .-<A 0 CHANGE LETTER TITLE TEST PROCEDURE: TEST MEDIUM: !Av D AR 0 /. A BULLETIN NP8323 (REDUNDANT SOLENOID) AA D 0 D/\TE ISSUED 0 0 G/21/77 PAGE 1 OF PS These valves contain Ethylene Propylene elastomers

- - Test on oil free, filtered air only *. 2 GENERAL: 1. Check the valve for general construction and appea:r-ance.

2. Check nameplate data for conformance to shop order specifications.

TEST FIXTURE: AT-8323-Al or piped direct to air line. TEST VOLTAGE AND CURRENT: COIL TEST: OPERATIONAL TESTS: SEAT LEAKAGE 1. All D.C. solenoids are to be tested using the test current listed under the specified voltage on Data Sheet No. 26. 2. All A.C. solenoids are to be tested using the test voltage listed on Test Procedure TP-1-003. -1. A.C. -Energize each solenoid separately and check the milliampere reading. Reading should agree with value per Data Sheet No. 24. 2.

D.C. -Energize each solenoid separately and check the voltage reading. Reading should agree with value from Note 2 on Data Sheet No. 26. 3. Dielectric test -measure the current leakage at 1000 volts plus twice. the rated voltage in accordance with TP-1-002 (test method #2).* Any evidence of damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection.

1. Operate each solenoid at least five times dry at full line voltage

and check for proper solenoid operation and noise level as follows: (a) A metallic "click" of the core striking the plugnut should be heard when the solenoid is energized.

No "click" indicates a power failure or sticker. (b) Any chattering, rattling, or A.C. humming in excess of Laboratory Standards, is reason for rejection. (Ref.: TP-1-005)

2. For normally closed catalog items apply pressure at "2" and for normally open catalog items apply pressure at #3. (a) Operate valve at least ten times at maximum operating pressure using Solenoid #A; repeat using Solenoid #B. (b) Operate valve from maximum to' minimum operating pressure using Solenoid #A; repeat using Solenoid #B. With cylinder port (1) closed check for leakage at 1/4 psi and at maximum operating pressure differential as below: (a) For normally closed construction apply pressure at "2" and check for le.::ikag<'

at "3" with Solenoid "A cmly <"'ner?;ized, and with Solenoid "B" on.ly cnt'rf'..ize<l. Valves mu:*;t he bubbletir;ht. (b) For normally open construction apply pressure at "3" and check for leakage at "2" de-energized, with "A only and with Se>l1*11oid n on.ly Valves must be. bubblctip;ht. ........ Form V.E. 186 R5 oi\utomatlt SWit(h ,.,..,._ I I '. Aato111Tilit S\v"itch Co. EW D :ONTO I SSUE.D 13Y NO. D D

i'OW'!ll TP-NPR123

/\M VALVE ENGINEERING DEPT. 0 0 CHANGE LETTER TITLE v 0 AR D A TEST PROCEDURE: BULLETIN NP8323 0 0 DATE ISSUED EXTERNAL LEAKAGE: PREPARATION AA (REDUNDANT SOLENOID) D D G/:?l/77 PAGE 2 OF 2 PS With solenoid energized or de-energized as required, pressurize interior of valve to 500 psig, apply seam test to all joints and fittings. Any bubbling or foaming is cause for rejection. (Ref. TP-1-009) FOR SHIPMENT: Cap "l", 11 2 11 , and "3" ports of valve with plastic coated plugs or thread connectors and hank coil leads. Attach tag FV-206-825-1. FLOW DIAGRAMS CATA. NOS. NORMALLY CLOSED SOL. A & B EITHER OR BOTH GP EP DE-ENERGIZED SOLS. ENERGIZED A 832319 832320 21 22 23 24 35 36 2 37 38 1 1 39 40 3 B NOR1'lALLY OPEN SOL. A & B EITnER OR BOTH 832327 832328 DE-ENERGIZED SOLS. ENERGIZED 29 30 SOL. A SOL. A 31 32 43 44 2 2 45 46 47 48 1 1 3 3 CORRECTIVE ACTION RECORD: Maintain test log (Form 1109) on all production runs. Form V.E. 1flii R!:i ERV-83712 -Revised -12/5/77 -R.D.*P. ERV-82135 Issued fi/'/..fl/77 -R.D.P. cA.ti1nm']!it Swlfrh rn.lf('l"l**,....I .Ml ........ _ ... ' I I I I I I I I I .I I I I I I I I I I I I I I .I I I I .rr. . -AnkTnTCitit S\fit-Ch Co. DEW 0 :oNr0 ISSUED BY NO. IAL D 0 i*:. !'nwr: 1.1 TP-NP83Lit1 AM VALVE ENGINEERING DEPT. '":H 0 "'J\ 0 CHANGE LETTER TITLE -.... AV D AFl D ,,,v/ .

DATE ISSUED TEST PROCEDURE:

BULLETIN NP8344 AA D 0 G/21/77 PAGE OF 2 D 0 1 TEST MEDIUM:. GENERAL: TEST FIXTURES TEST VOLTAGE AND CURRENT: COIL TESTS: EXTERNAL LEAKAGE: NOTE: SEAT LEAKAGE. (HIGH PRESsURE) NOISE TEST: OPERATIONAL TESTS: Form V.E. 186 R5 PS These valves contain Ethylene Propylene Elastomers

- . Test on oil free, filtered air only. 1. Check general construction and appearance of valve. 2. Check nameplate data for conformance to shop order specifications.

TJ-546-8023 TJ-764-8949 TA-793-9149

1. All D.C. valves are to be tested using the test current listed under the specified voltage on Data Sheet No. 26. 2. All A.c*. valves are to be tested using the test voltage on Test Procedure TP-1-003.

1. A.C. -Energize solenoid and check milliampere reading. Value should agree with that shown on Data Sheet No. 2. D.C. -Energize solenoid and check voltage reading. Value should agree with that indicated per Note 2 on Data Sheet No. 26. 3. Dielectric test -.measure the current leakage at 1000 volts plus twice the rated voltage in accordance with TP-1-002 (test method #2). Any evidence of 'damage, arcing, breakdown or current leakage in excess of 0.5 milliampere is cause for rejection.

Apply seamtest solution to all joints and valve to 500 psig, energized and de-energized (do not operate valve above maximum operating pressure). Any bubbling or foaming is cause for rejection. (Ref.: To avoid seat leakage or noise caused by the possible presence of dirt or loose chips, blow air at 10% over maximum operating pressure rating thru the valve before proceeding with .. tests below. Check valve for seat leakage at 10% over maximum operating pressure. Allowable leakage: Air: 6 SCFH During the Operational Tests, check valve-for noise. Any chattering or rattling in excess of normal A.C. hum is reason for rejection. Valve should be tested at test voltage first, but voltage may be increased to full line voltage if necessary to pass the NOISE TEST ONLY. (Ref. TP-1-015) Single Solenoid Valves: Operate valve at least ten (10) times at maximum operating_ pr*cssure and from maximum operating pressure down to minimum pressure, altPrnately opening cylinder connections after op,'t'at ing to make surQ by leuk check that proper shiftillg occurred. oAutomntit S\\if(h Cl\"'""'"" .. .,. .* ...,. ' . ! .. Anto1r1n1i-c S\viteh Co. OEW D :oNrO ISSlJfO BY NO. !.'. : 1 ()\4 f I 1 1 f\I d /II.I 0 TP-NP8Jt1L1 VALVE ENGINEERING DEPT. :H 0 (.;\ 0 Af'f&z;_ CHANGE LETTER TITLE \V 0 An 0 ./; . v-irt. 0 D.L\TE ISSUED AA 0 D 0 f,/21/77 PAGE 2 OF PS TEST PROCEDURE -BULLETIN NP8344 OPERATIONAL TESTS: SEAT LEAKAGE: (LOW PRESSURE) PREPARATION FOR SHIPMENT: CORRECTIVE ACTION RECORD: '". Form V,E, 186 A5 Dual Solenoid Valves: 1. Test as for single solenoid valves, energizing and de-energizing solenoids alternately.

2. Alternately energize and* de-energize solenoids in normal pressure range ending up with solenoid A (Sol #2) last energized.

Then increase inlet pressure at least 15 psi or more. If lock-up bleed is not present, valve will leak .heavily out of exhaust. This is a defective rejectable valve. 3. Solenoids must be energized at least 0.3 seconds on air service. Check seat leakage at 20 psi. Allowable Leakage: Air: 6 SCFH Seal all pipe connection with plastic coated paper plugs or plastic thread protectors and hank coil leads. Attach tag FV-206-825-1. Maintain test log (Form 1109) on all production runs. ERV-82135 -Issccd -6/28/77 -R.D.P. cAul!lmoUc Switi:h Co."""""'* ... .,.. -* I I I I I I I I I I I I I I I I **

I I I I I I I I I 1 .. I I I I I I I I I APPENDIX C INSTRUMENTS USED FOR BASELINE/FUNCTIONAL TESTS lsomedix,.lnc.
. 25 Eastmans Road, Parsippany, New Jersey 07054_ (201) 887-4700 Chicago, Illinois
7il28 Nagle Ave., Morton Grove, Illinois 60053 (312) 968-i160 Columbus, Mississippi .
Post Office 2044, Industrial Park South, Columbus, Mis*lsslppl 39701 (601) *327-8015 o"111omotic Switch Cn.oc*m"" ..... -

APPENDIX c FIRST LAST CALIBRATION CALIBRATION CALI BRAT IO!' NAME MANUFACTURER SERIAL NO. RANGE DATE DONE. EVERY DUE DATE Pressure Gauge Helicoid VLPG 600-23 0-600 psi 5/21/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 600-14 0-600 psi 5/18/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 300-13 0-300 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 300-3 6 0-300 psi 5/19/77 4 months 2/1/78 Pressure* Ga \.l!]C Dwyer Mfg. Co. VLDP 15-4 0-15" H20 5/25/77 4 months 5/26/78 Pressure Gauge Helicoid VLPG 30-28 0-30 psi 5/23/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 300-48 0-300 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-5 0-60 psi 5/4/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-13 0-60 psi 5/4/77 4 mon.ths 2/1/78 Pressure Gauge Helicoid VLPG 200-15 0-200 psi 5/24/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 200-11 0-200 psi 5/23/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-4 0-60 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 60-19 0-60 psi 5/19/77 4 months 2/1/78 Pressure Gauge Helicoid VLPG 100-17 0-100 psi 5/23/77 4 months 2/22/78 Differential Pitney Bowes VLDP 15-1 0-15" H20 6/7/77 4 months 5/26/78 */.,i __ . Differential Helicoid VLPG 30-20 0-30 psi 5/23/77 4 months 2/1/78 Flow Meter Fischer & Porter VLFCC 200-7 0-200 cc/min 10/19/76 1 year 10/21/78 Flow Meter Dwyer Mfg. co. VLFP 10-7 0-1-SCFH 10/28/76 1 year 10/28/78 --Flow Meter Dwyer Mfg. Co. VLF 200-2 20-200 SCFH 10/19/76 1 year 10/2'0/78 Flow Meter Dwyer Mfg. Co. VLF 50-1 0-50 SCFH 10/27/76 1 year 10/2/7R Flow Meter Dwyer Mfg. Co. VLF 200-7 2 0-200 SCFH 10/20/76 1 year 10/20/78 Megohmmeter Freed Transformer VLMO 20-1 0-1000 vol ts. 12/16/76 6 months 6/17/78 0-INF. ohms Arruneter Weston VLADC 5-2 0-5 amps 2/7/77 4 months 2/15/78 Voltmeter Weston VLVAC 300-26 0-300 VAC 5/15/77 4 months 2/16/7.8 Vol:tmeter Weston VLVAC 300-32 0-300 volts 5/10/77 4 months 2/15/78 Hypot Tester Associated Researcp VLH 4000-1 0-4000 volts 3/14/77 4 months 2/16/78 --!ltS11-........... ' --------------- I I I I I I I I I APPENDIX D 1-RADIATION CERTIFICATE I I I I I I I I Inc.

25 Eastmnns Road, Parslppany, New Jersey 07054 (201) 887-4700 I Chicago, Illinois
7826 Nanle Ave .. Morton Grove, Illinois 60053 (3121966-1160 Columblis, Mississippi
Post Ofllc., Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 S\\ltr.h

.. ,.,.._. ,, .

t_*. TO: FROM:

SUBJECT:

March 27, 197'8 Tejinder S. Sachdeva Manager, Component Testing George R. Dietz, Manager, Radiation Services Radiation Exposure of ASCO Valves I I This will summarize parameters pertinent to the irradiation I of *nine valves for the Automatic Switch Company. Radiation exposure was conduct,ed .in two sequences. In the I first, the valves were placed in a cobait-60 gamma_ field at an average dose rate of 0. 51 Mrad per hou.r for 99 hours, yielding a total dose of 50. 5 Mrad.-This step was completed I on September 15, 1977. The valves were again placed into the radiation chamber on October 1977, and exposed_ for an additional 18B.5 hours at an average dose rate of 0.8 Mrad per hour, yielding an additional dose of 150.8 Mrad. Hence the total dose from both exposures was 201.3 Mrad. During both exposures, the units were rotated at the respective mid...;;exposure points, *in order to obtain the most even dose distribution. Dosimetry was performed using an Atomic Energy of Canada Limited (AECL) Red Perspex system with Type BC-2 readout. Calibration of the Perspex is made by AECL using eerie dosimetry traceable to the U. S. National Bureau of Standards. Isomedix regularly cross-calibrates its .2\ECL system with an in-house Harwell Perspex system, and makes semiannual calibrations directly with NBS, using the NBS Radiochromic Dye system. A copy of the dosimetry correlation report is available upon request. Irradiation was conducted in air at ambient temperature and pressure; Radiant heat from the source heated the samples somewhat, but the,temperature did not exceed 85°F, as indicated by previous measureme:r,its on an oil solution in the same tive position. GRD:of ISOMEblX iNC. OFFICES

BO SOUTH JEFFERSON ROAD, WHIPPANY, lliEW .J!:RSEY 07981 o (201) 887-4700 ,.

Switch ... ..,.._ ' I I I I I I I I I I I I I I I I I I I APPENDIX E I 'DAYTON T. BROWN' TEST REPORT I I I I I I I I lsomedix, hie.

25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 Chicago, *1111nois
7828 Negle Avo .. Mor1on Grove, Illinois 60053 (312) 966*1160
Columl:)us, Mississippi
Post Office Box 20'l4, Industrial Park South.

Mississippi 39701 (601) 327-8015 c:Automntit. S111trh en.,., .. .,,,.,.,.,,,_ '--' . *_,' _ . .,, ¥5ER *W DAYTON T. Bs"=<DVl/N,Nc. C,IOSJ' W 1.1 A *, UE!& ' ENGINEERING AND TEST DIVISION .. TEST REPORT I PROCEDURE No. DAYTON T. BROWN, INC. JOB No. CUSTOMER: INC

25 EASTMANS ROAD CHURCH STREET, BOHEMIA, LONG ISLAND, NEW YORK 11716/(516)

DTB04R77-1651 Revision A 401797-00-000

................................... . PARSIPPANY, NEW JERSEY 07054

SUBJECT:

SEISMIC TEST PROGRAM PERFOR..."'1ED ON NINE SOLENOID VALVES . ATTENTION: MR. N. BURSTEIN THIS REPORT CONTAINS: FIVE PAGES AND TWO ENCLOSURES PREPARED BY TEST ENGINEER STAFf ENGINEER DATE S. J. FRANKLIN ---W. W. SCHAAF

7 NOVEMBER 1977 THE DATA CONTAINED IN THIS REPORT WAS OBTAINED BY TESTING *N COMPLIANCE WITH THE APPLICAOLE TEST SPECIFICATION AS NOTED ot\ulnrantit.

Switch ......... I I I I Al I I I I I I I I I I I I I I I I I _* J I I I I I .I I I I I. I I .I I I I I I I Cover Page Enc. 1, Pg. 4 Enc. 1, Pg 5 " ' ,' :* ot\ulomotic Switch .. ,,.,,,._ ' Revision Page i L. __ . DAYTON T. BROWN1Nc ' * 'f . . . Revision A added to Test Report Number; Date updated Notes 1, 2, and 3 added Test :Condition changed from Lo to Hi in Sequence Number 25 -.-. . ,c*. . : TABLE OF CONTENTS §ubject, .. Paragr.aph Abstract 1.0 References 2.0 Administrative Infoi;mation* 3.0 Test Program Outline Enclosures

,.; (1) Seismic Test and Results l ' * (2) Photographs i._;, 1651 Pg 1 DA YT"ON T. BRO Wi\l/Nc. A*l@i!liO"*Mmm'.Ofu*'4,v

., " ' Page Number 2 3 4 5 71 Pages 2 Photos I, I I I I I I I I I I I I I *1 I I I *1 I I *1 I I I I .I '.I '.I '* :1 I I I DAYTON T. BROWN1Nc. 1.0 ABSTRACT This test report details the.results of a test program conducted on nine solenoid valves under reference (a) to the requirements of reference (c). Results of the test are detailed in the following text. The test items were operated during portions of testing. The test items' operation was the sole responsibility of Isomedix Inc. personnel, and all operational data was retained by same. Test data pertinent to this test program will remain on file at Dayton T. Brown, Inc. for 90 days. 1651 Pg 2

&mw * :w QA YTON T. 2.0 ME:sess a se :rJ Er (a) Customer Purchase Order Number 2019 (b) Dayt<m T. Inc. *Job Number ) (c). Test Specification and ASCO Qualification* Specification,_ dated January 1977, Revision; September 19, 1977

r , / ' . 1 i . .1651 Pg 3 o:'1Jtt)tnaUt C:n .-t11\uvm .u ....... I I I I I I I I I I I I *I I I I\ I I I I I '*I 'I ti. :1* . . ti' .l1* . l.. . l1 ..... :1 f -* 11 ii LI. ' 'I* I I t .. as *aewuaw* . DAYTON T. BROWN1Nc ..
h *: *.: *-A WIQi\Wv l!.Q. ADMINISTRATIVE INFOPJ1ATION CUstomer:

Isomedix Inc. .. Test Item.Description: Solenoid Valves quantity Received: Nine . : .. Serial Numbers: ASCO S/N Dayton T. Brown, Inc. Assigned S/N BV-206-381-6F . NP-8344-A-71E XFT-831654-V . HV-206-380-3RF NP-8320-A-184E NP-831665-E

uvA-202-300-2RF NP-8321-A-5E NP-8323-A-39E Date Received:

30 September 1977 Date Shipped: 7 October 1977 . Customer Representatives Present During Portions of Test: Name Affiliation -Mr. D. Gibbons Isomedi.X Inc. .*Mr. N. Burstein Isomedix *Inc. Mr. Conca Isomedix Inc. Mr. Plaut Automatic .Switch Company Mr. G. Fleishman Automatic Switch Company Mr. R. D. Powell Automatic Switch Company Mr. T. R. Hays Automatic Switch Company *1651 Pg 4 cu\u1omi:1Ut S1111!r.h .. _ -1 2 3 4 s 6 7 8 9 ' . : *.' *. _: .: -. I I j Test -Seismic 4.0 TEST.PROGRAM OUTLINE Test Item Description

' Solenoid Valves 1651 Pg 5* A.
w DAYTON T. BRO WN1Nc. AF'llt.M>v Results See Enclosure 1 I I I I I I I I I I I I I I I I I I I

.*.*1. I .1 I *I .*1 :.I 1-. . I :I I .1 ,.* ' **' * * * .-l Li DAYTON T. BROWN1Nc. . . . .... . Enclosure 1 Seismic Test and Results -* 1651 ' *;:-*.' .. A_:: L*,

a **--* +&WW DAYTON T. BROWN/Ne.

7 TEST REQUIREMENT The *seismic test.shall be conducted in accordance with reference (c). TEST PROCEDURE .. The nine solenoid valves were subjected to the following procedure in each of the three orthogonal test axes. * -*step 1: Step 2: Step 3: A pretest visual inspection of .the test items was performed. The test items were moun.ted on the test fixture and set up .to be energized during testing. A triaxial control accelerometer was 100unted on the test fixture and response accelerometers were mounted on the test items. The test items; energized, we.re subjected to a sinusoidaLvibration sur-* vey from 3 to 100 Hz at a sweep rate of 1.0 octave per minute. The applied :vibration level was + 0.2 g. . -I I I 1* I I I I The accelerometers.' output* signals were *plotted on graphs of acceleration . I versus frequency.* Step 4: Step 5: S!:ep 6: Step 7: Step 3 was repea,ted with the test items de-energized. The test items, energized, were subjected to a sinuscidal .... vibration dwell "test. The .frequency. .was .determined: by the* represent*at1ves*:

90 *
Hz -Z axis, 95 Hz -Y axis, 100 Hz .... X axis. The applied level was * * + O. 75 g. Dwell testing was performed for 333,333. cycles in each of
t)le three The test items were energized for all testing. Every 15 minutes, the items were de-energized for approximately 15 seconds. The test items, energized, were subjected to the*OBE seismic test. One cycle from 1 to 33 to 1 Hz was performed in 10 minutes. The applied tion levels are.given below: Frequency (Hz) 1.0 to 1.2 1.2 to 8.0 . . 8.0 to 33 Table I _!pplied Level 6.0 inches d.a. 24 inches per sec. .+/- 3.0 . Step 6 repeated-with the test items .. de-energized.

1651 Enc 1 Pg 1 I I I I I I I I I I I I I I I 1-. I :I I _I L:s:.imm _ _. . ' . DAYTON T. BROWN1Nc. M&Rv .. ? ' *. R TEST PROCEDURE -(Continued) Step 8: The'test items were subjected to a combined SSE and fragility test.* Each of the following frequencies were maintained for 15 seconds: 1.0, 1.25, 1.6, 2.0, 2.5,. 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0, : 20.0, 25.0, 32.0, and 33.0 Hz. The applied vibration levels are given below: Table II -S/N's 1 -9z Axes z & X and' S/N 6z Axis y. *Frequency (Hz) Applied :Input Level 1.0 6.0 in* -d.a.* --1.25

5.S in. .d.a. 1.6 4.3 in. d.a. 2.0 5.0 in. d.a. 2.5 4.5 in. d.a.
3.2 4.4 in. d*.a.
4.0 3.7 in.* d.a. 5.0 2.8 in. d.a. 6.3 2.2 in. d.aQ s.o
1.8 in.

10.0 -33.0 +/- 1.0 g's " Table III : ... .-S/N' s 1 -5, 7, 8, 9, Axis Y Frequency (Hz) **Applied Input Lever* 1.0 6.0 in. d.a. 1.25 4.S in. d.a. 1:6 3.6 in. *d.a. 2.7 in. d.a. 2.5 2.4 in. d.a. 3.2 1.9 d.a. 4.0 1.6 in. d.a. . 5.0. 1.5 in

d.a. 6.3 1.6 in. d.a. s.o 1.0 in. **a.a. '10.0 0.75 in. d.a. 12°.s -33.0 . +/- 4.2 g's *. The test was performed with the valves energi.zed and de-energized and with h:f.gh and low pressure.

The leakage rate was monitored by Automatic Switch Company during testin*g. . ... * * *" ,._ 1651 Enc 1 Pg 2 . \. oi\utomatlc Switch co. ............... -... ' I I ....---------------------

. *, . e*-1 I r l : ,-. t A. . ,4Wi&Q&WW&JWWW TEST PROCEDURE

-' (Continued) t:JA YTON T. BROWN1Nc. ,_..!ii!WRllW 7 Step 9: A post-test visual inspection of the test items:was performed. TEST P..ESULTS . A.pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance-with the referenced .. specification. Refer to the-vibration test smnrnary for tabulated results.* A visual inspection of the test items revealed no anomalie_s due to testing. .*

1651 Enc 1 Pg 3 o.\utomallc S11.l!ch Co. ...... .,. ...... -I I I I I I I. I I I I I I I I I

. .r ---r-. -------------11111!!1 -. VIBRATION TEST

SUMMARY

' .: Dwell Test Data .. , Units Ener. Test Duration Freq. Input Test Response (+/- g 1 s) Page No. of DTBS/N . De-en. Condition (min.) (Hz) (+/- g's) Point Start Middle Graoh (Enc :1) 1 1 -9 ,z En. Survey 5.0 7 -17 Note l 2 . 1 -9 Z De-en. Survey 5.0 18 -** 26. Note l 3 1 9 Z En. Dwell 61.5 90

0.15 .1 0.68
0.66 0.64 2 1.1 1.1 1.1 ' 3 0.80. 0.79 0.76 4 0.90 1.0 1.0 5 1.1 0.85 0.80 6-* 0.81 0.80. 0.78 ... 7 0.60 0.68 0.66 s 0.10 o.s2 a.so > 9 1.0 0.95 0.90 M 4 1 -9 Y En. Survey 5.0 27 -37 5 *
l -9 Y . De-en. Survey 5. 0 38 -46 6
l -9 Y En. Dwell 58.5 95 O. 75 1 O. 78 O. 78 O. 76 '"d 2 0.75. 0.75 0.74 3 1.30 ,* 1.30 1.32 .z:.. lt -o. 61 o. 60 o. 60 5 0.77 0.75 0.75 6 0.81 o.so 0.78 1 o. so o*. so o. so 8 1.25 1.25 1.25 9 Q.63 0.62 7 l -9 X De-en. Survey -5.0 47" -55 Notes 2 8 l -9 X En. Survey 5. 0 , ** 56 -. 65 & 3 9 1 -9 X En. Dwell 55.0 100 0.75 1 3.2 3.2 3.2 2 1.3 1.4 1.3 3 0.9 0.9 0.9 4 1.4 1.3 1.3 5 3.1. 3.1 3.1 6 1.0* 1.0 1.0 7 4.1
A.O. 8 4.3 4.2 4.2 9 2.8 2.8 . 2.8 1 -Data was lost at TP 05 during the survey. Note 2 -Crosstalk was not recorded at control point for the second horizontal axis. 3 -

was lost at TP Dl during the survey. . ----*-*---..__ l . cAutomatk: Switch CO.wo*lu:vrn .. -,-.-' . *. VIBRATION TEST

SUMMARY

Dwell Test Data Units Ener. Test Duration Freq. Input Test RcsEonse (+/- Page ()f DTBS/N Axis De-en. Condition (min.) (H"z) (+/- g's) Point Start Middle End Graph (Enc 1) -. .. -10 1 -9 y En. OBE 10.0 66 11 1 -9 y De-en. OBE 10.0 12 1 -9 z De-en. OBE 10.0 67 13 1 -9 z En. OBE .... 10. 0 68 14 -9 .X De-en. OB£ 10.0 68 . 15 1 -9 x En. OBE 10.0 68 16 6 x En./De-en., SSE -26.0 Hi Pres. I 17 6 x En. /De-en. SSE -13.0 I Lo Pres. 18 6 y En./De-en. SSE -12.0 I V1. Hi Pres *. 19 6 y En./De-en. SSE -45.0 I f'l Lo Pres. I :;l I 0 20 6 z En. /De-en. SSE -Ui 20.0 I i--I & Lo Pres. i: 21 2, 3 z En. /De-en. SSE -Hi 35.0 . Vt & Lo Pres. . 22 2, 3 y En. /De;_e*n. SSE -Iii 1s*.o & Lo Pres. 23 2, 3 x En. /De-en. SSE -Hi 25.0 & Lo Pres. 24 1, 7, 8 z En./De-en. SSE -s.o Lo Pres. 25 1, 7, 8 z En. /De-en. SSE -3.0 Hi Pres. 26 1, 7, 8 x En./De-en. SSE -6.0 Lo Pres. 27 l, 7, 8 x En./De-en. SSE -4.0 Hi 28

1, 7, 8 y En./De-en.

SSE -8.0 Note 1 Hi Pres. 29

7., 8 y En./De-en.

SfrE -5.0 Note Z.

J;.' Lo Pres. --'-,-'-----*-----1111) ---------ol\ut<rnratlc Sll1tch VIBRATION TEST

SUMMARY

Dwell Test Data Units *Ener. _Test. Duration Freq. Input Test Response (+/- s's) Page No. of Seq. DTB S/N Axis De-en. Condition (min.) (Hz) (+/- g IS) Point Start Middle End Graph (Enc 1) Rem. ---30 4, 5, 9 z En./De-en. SSE -3.0 .. Lo Pres

31 4, 5, 9 y En./De-en.

SSE -4.0 Lo Pres. 32 4, 5, 9 y En. /De-en. SSE -3.0 Hi Pres. 33 . 4, s* .. 9 z En./De-en. SSE -3.0 Hi Pres. 34 4, *5, 9 x En./De-en

. SSE -2.0 ,_. Hi Pres. O'> \.11 35 ,4, 5, 9 x En./De-en.

SSE -2.0 ..... I t'1 Lo Pres. I ::J .. \ i f) ..... "' :Q Note 1: Leakage occurred Dayton T. Brown,: Inc. f17 at 6.3, 12.5, 16.0, 20.0, and 25.0 Hz. *'* O'\ Note 2: Leakage occurred Dayton. T. Brown, Inc. 117 at 10.8 and 6.3 Hz. * . '.* .

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Pickup Location:

....... : .........

r. .. :2 ...... 1. ....................... . ? Pickup Sensing Axis: .............................................................. . Sweep Speed: ..........

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...........

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.................. ..........

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N 0 c.. er ' c. ,., n ""' c. <"* 0 .., ""' 'O ::r z c 3 er ro .., -

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Test Item: ........... k'.17.?!!.&f

..............

............... . Serial Number(s):

... .......... .. Unit: Operational 0---Non-operational D I 2 3 4 567891 2 3 4 5678.91 2 3 4 567091 2 4 567691 2 3 4 567891 !!1: :i:: £:=£e::*:-.--:*--c.- .. .. -.. -:£,_:_d/_, __ -60 *jjj ... , .... j. * * * *

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- - - .Job Number: .-.* . . ? 7 Pickup Location:

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........ ocflminute Date: 77 ............................

...................

.................... . Pickup Sensing Axis: ....................... ............................ . D Live Time: . **************************************************.*****************************

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I . Time: ........................................................................ . -uvfape -----------50 10 0 .. I>> ";l ::r z c 3 O"' 0 n ., * : 1 f'-' r1 -

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0. .................................. . Pickup Sensing Axis: * ...........

.......... .............................. . 'Test Item: --.............

l"P...l./d .................

...........

... -. JllllJI '--... / -----*--L.,._ DAYTON" T. .BROYV.IV" INC. waw Serial Numbcr(s)_:

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9. ......... __ ....... .. 1 Tt.<tlng Laboratorl~~. .. S ................... . Unit: Operational Non-operational O 1 2 3 4 5 6 7 8 9 I 2 3 4 5 6 7 89 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1~~

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... ........... . Pickup Serial Number: ............... it.. ..... 17...-... i ....... Pickup Location: .............. , ...... <b. . .t.>J..Ch?. .. ?.: ......... .. Pi'illlii.Sensine Axis: .. iiiiiiiiii ...........
~~i ....... _ ....... .. ,: mv peak Pickup Sensitivity:~~
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~~I 2 o L... Time: ........................................~~
~~../. .. liliie -LYf7 ---------50 30 10 0 ... t> '!:J :r z c 3 er 0 ... ., -6 'r-J !"f-- t f [ .... .. -' -* -***-;. ... . &f:.. .......................~~
~~........................ . Plotted by: Checked by: Pickup Serial Number: Pickup Location:~~
~~................ .. r.2...1.. ............................ . Pickup Sensing Axis: ......................~~
~~?., ................................~~
~~,. -* --\__ .. ---" -* -* -\_/ "Test Item: ............ .........................~~
"******* , __ DAYTO:l'\T T. .B Fl 01¥".N" INV * "f Tt:*ting Laboratori**
~~100 1000. . 2000 . . . . . / v .:;), -c mv peak Pickup Sens1t1V1ty: ............................................ g peak Sweep Speed: D Live .............~~
~~... .. .... ! ... /~~
oct/rninute Serial Number(s):. ¥i°.C$ ... .. 9 .... .": ................. . Unit: Operational if Non-Operational D Job Number: .......... .. 1. . .7. ............................. .. Date: : ................... /. .... ... 77 ......................... .. . /2. ;'f_ . . ...............
.............................................................. . Time

--50 30" -20 0 N 0 c. CT ..... c. " n "' c. " 0 .. "' 'O ::r z = 3 CT .... .. ,..J r
~~i r n* ..... *\D Pickup Serial Number: ............~~
?'1 .. Y ........................ ..... . Pickup Location: .................... fl. .. b. ............................ . Pickup Sensing Axis: liiiiiif """" .................. iiiiiiiil Pickup Sensitivity: .......... .. ... ......... . l(ci /797 Job Number: ................................................................... . Sweep Speed: ............. .;. ..... '?. ........... : .. ., .... oct/minute Date: .............. ./. ...... .... 7,7. ..................... . lliive Time: .............. /..2./.Z. .............................................. . --------. """._..,: N 0 c.. C'" ...... c.. "' n ., c.. . " -10 .. -a ..., . ., 't:I ::r z c 3 er " ..., -...... N 0 ...J-?k -... 'eJ Plotted by: ............. b?P.':-'.. .'. ................................... . . //1? Checked by: .... .......................... , ....................... .. -Pickup Serial .Number: ........... 1J. %.. . .'!.. .. ..... : ................. . -:-"? 3 Pickup Location: .................. /...!. ....................................... . __,. Picku!i.Sensing Axis:* ................... ................................ . _ oAfrt0111lltfr: SMtch Co."'"""""* ,. '"" ,_ ---" J D.Av-rorv T. .BnovV.N" INc. f Labohuorln --:J mv peak Pickup Sensitivity: .......... ..... , .. ._ ...... Sweep Speed: .................. A .... ........... _. ... oct/minute O Live -Se"rial Number(s): .. .1 ..........
~~..... -. ......... . Unit; . Operational Non-Operational D -30 . *-.... ---* *-**-* *-** ..* 1--10 0~~
~~Job Number: : .........~~
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............................. . Pickup Location: 77? 4 Pickup Sensing Job Number: .............. lf 9.! .. ?7.1... ........................ . Date: .......... .......... /. ..... .... 77 ............. . Time: ..........
~~..... : ...... /.t./..?.~~
................................... . Pickup Sensitivity: ......... /-:::..:?..: ... '?. .......... Sweep Speed: ................. /, ... :::?.. ..... . Oct/minute O Live ------------* --60 40 20 -10 0 ., I>> 'l:J =r 0 .. d - --. --.J* -t!'!" -Plott<d by' ......... 'fif Checked by: .................................................... . --Pickup Serial Number: ..... ........ .. :J ... b .......... '. ............. . Pickup Location: ....................... \ ... Y ...... ................. .' ........ . Pickup Sensing Axis: . .' ...... :: .......... .............................. . _0Au1m11allt Swirch ... ,;.,....,.
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~~.................................. . J,;... __ DA"YTO:l'T.T. BRO'\¥'.N INC. =-===.7 100 1000 ... 2000 J O v~~
~~V mv peak Pickup Sensitivity:~~
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~~Job Number: ...........~~
~~'/..?../79.1 ...........~~
~~... , ............. . Date: / ... : ....~~
~~......... 7..7. ................. . Time: ................... ../.?..(?.. ................... ................. .. --10 0~~
~~0 ii! "' :r z c 3 O" 0 ...~~
CJ - Pickup Serial Number: .. : ........... . .?.. ........... . Pickup Location: ....... :' ..................... T.J?. ..... 7 .................... , Pickup Sensing Axis:* ........................... ........................ .. -* ------. ...... .--r *r I,,.-/ . I.._) "Test Item: ............. W..ll!.1:4 ................... , ............. . Serial Number(s): .. .. l.'.":J. .. 9 ........................... . D.A.YTON" 7.' BR INC: * ....., ., Tts_rinz Laborarories Unit: Operational Non-operational O 0
~~mv peak Pickup Sensi.tivity:~~
~~.......... / .. '?.. ... ... ......... g peak Job Number: .............. .. o/...7....................~~
~~Sweep Speed: ............~~
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~~...............~~
~~.. Pickup Location: ................... -r?. .... t ........................... . Pickup Sensing Axis:* ... * ......... ..................................... . _<>luJlomaUc Switch Co.ucw"rn".~~
~~--1:::'~~
9* . .... .. Cl. .. ,:'. ...... ******** --J. ' z .D.A.YTO:l'T T. ER 0"1T.N" 'N"* ti Serial Number(s): '"f laborororlot Unit: Operational 6 Non-operational O Pickup Sensitivity: ...... ..... Q ... : ..... Job Number: ................ lJJ? .. .................... . . ; a .... : ..... -....... {.' .........
~~........ . Date: ................~~
../ ......... .... 77 ..... . Sweep Speed: Oct/minute D Live Time: .......... '. ........ /J./"?. .................................. . --10 0 * "' 0 c. CT ' 0. ..., (') "' 0. " 0 .., "' "Cl ::r z c 3 CT " .., ("' r 'TJ 0 3 0 .N J>,. -..) . J Plotted by: hf:.:.t:!!.! ... Checked .. :.: .... * .. :: .. *:*:**:::::::.:*:: .. :::*:*:::::::: Pickup Serial Number: ...... C:: .. ... r. ... : ...... : .............. . . D . p* k Lo . ,.,,-/ '1 1c *up cation: ............ .f .... ! .............................................. . Pickup Sensing Axis: :: .............. ..............................
~~... . -I j' '--;J -D.A.YTO:N"T.~~
~~..l3ROl'\T.N' INC. . 7 Testing~~
~~.' .:J 0 .-<::> mv peak Pickup Sensitivity:~~
~~........ / ........... '. .................... g p.:ak Sweep Speed: .. /,-: .... ?.. .........~~
~~... ,. ... oct/mi.nute O Live (.! "Test Item: ............. ?!?.'?.: .. P.g:..-f __ ........................... . Serial Number(s):~~
.. . .L-::. .. 1'. ...................... . Non-Operational O Unit: *'.-"*-::*i! ;::; :::: .::*::::*
~~::*: .. : ....~~
Job Number: ......... .. ./.21..7 .......................... . ** o<!.r-77 Date: ............... ./. ................... /.. ............................... . . .. / 7-;Z Time: ...................... k". ................................................. . ------------10 0
~~tJ 0 0.. 0-, c. " n ll' 0.. " -~~
-() . Pickup Sensitivity: ........... ./..'.?. ... .. ....... Sweep Speed:* ..... :* ... : ....... .J .. 1 .. .............. oct/minute D .Live Switch Co.""""",;."'"._. ' I I'. I 1:; ! '*I ::;: ::.; ... -:-:-:-;- .... *7-:. :.. .. ,--i-* :::: ..... . .... ... :::: ..... :: ... : ; ;.:. . ..:] .... ---**f-*---iili ::;::::::::*.
~~.:*.. . .~~
~~Job Number: .. .......... 'i. .. ...................~~
~~.... . Date: ...........~~
.. : .. ../ .......... 0 .. ...... 7.7. ................ . Time: *" 12/ L ***:*****************.************.**

20 -10 0

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~~....................................~~
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.................... .f.<9. ..........
~~,. ... oct/rninute Gfuve D Tape~~

~~'Test Item: Serial Number(s):~~

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~~---*-* **---*-.. ::: ... **. . .. ... . . Job Number: ...............~~
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~~1 ..........~~
~~0 .. ...... 7-..1. ................ .. Time: . .......................~~
~~.... l .. °l ..~~
........................... . --50 20 -10 0 * -N 0 Q. C'" .... c.. n n ll> it-0 ... ll> 'o:I ::r z c 3 C'" n ., 0 Plotted by: ... **;;J(? ......... Checked ........................................................ . Pickup Serial Number: .................. ...... : ................. . Pickup Location: ................... .. (J ..................... . Pickup Sensing Axis: ................... y .................................... . --... *\_) ti DAYTON" 'T.' BT"'l.OV?J\T INC.
~~1 Testl11g laboratories ( 0 i) . mv peak J,>ickup Sensitivity:~~
........................................... g peak Sweep Speed: oct/minute D Live 0 Tape (_i . .............. "Test Item: Serial Number(s): .... ... ! .. ... 9 ..................... . Unit: Operational E'.'.(" Noit-0perational O . l/Ot?'-77 . Job Number. .....................................
~~Date: ..... /. ....... l: .. ( .............................................. . Time: f ")')() -----------10 0 * -hi 0 c.. er ...... c. " n "' c..~~

~~c-"Test Item: ...................... ..~~

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1 .. 7 .. P.C? ..................................... . -* N Cl c.. er ' 0. .... n "' c.. n 0 ii.l 'C :r z c 3 er .... :: LŽ -I DAYTON T. BROWN .. c --v . . TEST EQUIPMENT TEST: VIBRATION ITEM MANUFACTURER MODEL S/N Vibration Exciter H. B. Electronics C-126 178 Power Amplifier H. B. Electronics 4450 205 ., Sweep Oscillator Spectral Dynamics SD104A-5 187 Servo Monitor Spectral Dynamics SD105A .. -140 Tfil'"..S Veil tme ter Ballantine N321 403 - ... Electronic Counter Honsan.to 103A I 503 ! I Dynamic Analyzer I Spectral Dynamics SDlblB 53 -* -I Dynamic Analyzer Spectral Dynamics ] SD101D 675 -=:J Spectral :.-----..... '-*----*-Filter D:ynamics AR-*5 289 --*-Filter Spectral Dynamics AR-5 290 -Spectral Filter Dynamics AR-10 711 -------., ' Filter Spectral Dynamics AR-10 055 ,,_ _____ Log Converter Hewlett Packard 7562A 1211A 01452 >--* F Log Converter Hewlett Packard 1211A 01452 .. . J 7035B 15ti3All X-Y Recorder Hewlett Packard 724 - Test equipment utilized for the program reported herein was within its assigned interval of calibration. Details are on file, at Dayton T. Brown, Inc. and will t1e mode available upon request. 1651 Enc l Pg 69 I ACCURACY I Transfer Instrument
' I Transfer Instrllinent I + 2% -I + 4% -I + 4% -I + 1 Count -I + 0.25 dB -I + 0.;25 dB !-----* I Mfr. Spec. Mfr. Spec. I Mfr. Spec. I Hfr. Spec. I + 1 dB I -+ .1 dB -I + 1% -I I I I -I I I *.1 I I I I I I .I I I .1 ___ I I TEST: VIBRATION ITEM X-Y Recorder Timer Charge Amplifier
_ Charge Amplifier Charge Amplifier Charge Amplifier Charge Amplifier Charge Ar.iplif ier Charge Amplifier Charge Amplifier Charge* Amplifier. Charge Amplifier Charge Amplifier Charge Amplifier Accelerometer TEST EQUIPMENT MANUFACTURER MODEL Hewlett Packard 7035B Dimeo Gray 171 Unholtz Dickie llNGV SL Fl Unholtz Dickie I 8PMCV Unholtz Dickie SPMCV Unholtz Dickie SPHCV Unholtz Dickie 8PMCV ., Unholtz Dickie lLlHGV SL Fl Unholtz Dickie SPHCV .. Unholtz Dickie SPHCV llHGV Unholtz Dickie SL Fl llHGV Unholtz Dickie SL Fl ,, DllNSV Unholtz Dickie 82 DllMSV Unholtz Dickie 82 Unholtz Dickie 5D21 DAYTON r. ..,........ v . S/N ACCURACY 1320A 07559 + 1% 120 + 1 Second -E0-44 + 5% 64 + 5% 66 + 5% 68 + 5% 70 + 5% -EO 46 +* 5% --I 50-47 5% 50-53 + 5% -EO 40 + 5% -EO 49 + 5% ,, -C467 + 5% -C470 + 5% -.199 I Test equipment utilized for the program reported herein was within its assigned interval of calibration. Details are on file at Dayton T. Brown, Inc. and will be made availabie upon request. I 1651 Enc 1 Pg 70 ol\Ul()ITlfllil: Swilc:h CO,wetlu.v .. 1 ***-ii"*-'*' I* I A DAYTON T. ElROWN,.c I ., . TEST EQUIPMENT TEST: VIBRATION
~~. .. ITEM MANUFACTURER MODEL SIN Accelei::9meter Unholtz Dickie 5D21 224 "*: ... ,. *-Accelerometer Unholtz Dickie .5D21-8 246 Accelerometer Unholtz Dickie *:sn21 456 ., (;~~
Unholtz Dic-kie 5D2l 459 Accelerometer M.,B. Electronics 303 149209 --. Accelerometer Endevco .. *2226C . AB40 .. Accelerometer Endevco . ., _2226C CQ43 *' Accelerometer Endevco 2226C CT68 .. -***<*< \'. .. "";,,,,. . . Accelerometer Endevco 2228C YG79 .. ,:;*.i ** : ., **
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~~~~....... -I I I I I I I I I I I I I I ""' I I I I I I -* . . . -** ...... 'OJ Q)IJ.\\S a11owo1nv<>>~~~~
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7#;,

L I ' . . . . . . :
~~~~___,,,I. .. I ---1-*1 . -. I I I I I I I I I I I I I I I APPENDIX G 'ASCO' SEISMIC TESTS~~~~
~~~~SUMMARY~~~~
AND OPERATIONAL DATA lsomedix, Inc. " 25,Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700 i I _J G/l Summary of SEISMIC TESTS conducted at Automatic Switch Co. The nine valves were seismic fragility per Para 9.4.2
of ASCO Qualification Speci£ication AQS-21678 Revision B (Appendix A). 'They were individually with solenoids in vertical upright position and r:ig-idly fastened to the seismic shaker' for sinusoidal vibratiop in horizontal and vertical axes. The valves were connected electrically., inl.et to -instrument grade air supply, and cylinder port to small reservoir.
They were tested with single frequency sinusoida.l motion at one-third octaye intervals f:r:om 1 to-33 Hz to minimum.limit shown of Fig. 9.1 of ASCO Qualification Specification AQS-21678 Revision B to a maximum of lOg_or onset of -malfunction, which is defined as a change of 10% of inlet *pre*ssure
~~~~from the nominal pressure at port.~~~~
forces (g-levels) were :limited by the machine capa._ bility o_f 6" maximum displacement, 40"/sec. maxiri:rum_velocity and an arbitrarily selected lOg maximum acceleration. See Figure attached. I I I I I I I I I I I I I I \' :--*All the .vaTves *(except va*lve No. 7)*passed, .. the,*functiona:l ments. Following is the summary of the g-levels reached in energized and de..;;'.:energized states anq pres-sures: lsamedix, Inc. Chicago, Illinois Columbus, Mississippi _ or\u_tomaUc Swlt(h Co..,.,,...,, .. ,.,..,_
25 Eastmans Road, Parsippany, New Jersey 07054 (201) 887-4700

7826 Nagle Ave., Morton Grove, llllnols 60053 (312)
_
~~~~Post Ottlce Box 2044, Industrial Park South, Columbus, Mississippi 39701 (601) 327-8015 1 I I I I ,~~~~
I I I I I I I I I I I I I I I G/2 g-level Valve No. Pressure Energized De-energized 1 7" water 10 7.0 125 psi 10 5.5 2 10-psi 10 8.5 125 psi 10 10 3 10 psi 9.7 10 125 psi .10 10 4 7 II water 10 4.7 150 psi 10 6.5 5 7" water 10 10 150 psi 10 10 6 10 psi 10 10 175 psi 10 10 7 7" water 10 1.4 200 psi 10 3.0 8 10 psi 10 10 200 psi 10 10. 9 7 II water 10 9.0 40 psi 10 8.8 lson-aedix, Inc. e 25 Eastmans Road, Pars.ippany, New Jersey' 0.7054 (201) 887-4700 Chicago, Illinois
7828 Nagle Ave .. Morton Grove, Illinois 60053 (312) oos-116o Columbus, Mississippi

Post Olflco Box 2044. Industrial Park South. Columbus, Misslssip.pi.39701(601)327-8015 oJ'\uromarlr.
SwUch en *CtllU\'111 u 11.,1:1 *--c. 1 G/3 1 , ('<) r i ('(') '" I I \'J" f,o _J ,. --.--,--- -*l"l***,*r't**f'* 1----t=f;? .. r-E:* 1 ------- ---r=--::-* ,+:--* 1=-__ f_ +----------=---c- ---i---*--- -.=t 1

~~~~I r . [ __ . .~~~~
-*
~~~~ASCO SEISA1/C SI/AKER M/lt/IMl.IM PE.t?FORMAAICE: U, 11 STROkE (D.A.) @ /5#fE5T t.OAD .... f . -~~~~
--1 ----*-----. -**-**[ *--*---*
.. --r----t-*t--1*--r-+--- '*-*-+- ..... -*-_:t f' / o ,f'.:H ,--. .:: *---*-1 * ' -r-c--*-*:-. ER_S!JUt!!_CY, __ .. ***--. f I u I z z.s 31 4 5 I 5 I 7 8 *"l : ! !' .30 I . GO 70 00 90 ,,; .. Z.6? 3.33 4-S-33 (,.G,7 8 :I ror.7 ho Zl.33 zi;.i;,7 33 40 INrERVALS
~~~~o-'utonrotic SwUrh Co.11c .. Luvi11 AD*.r**--'~~~~
... -_ .. __ *. --... *. I I I I I I I I I I I I I I I I I 11 .. I I h J I I * : t1" ,_ . . . .. -*. Y AXIS X AXIS *I ,DE-ENERGIZED ENERGIZED ENERGIZED I DE-ENERGIZED ' ENERGIZED I I I I 1 Hz G 0 S% 107. 0 Si. 10% j 0 57. 107. 0 S% 10% 0 S7. 107. o. Si. fJ " ll*( /\.( /11 111 .. I u lo IH /1..f 111 II 'J... () i; fl[ I l-J' 71"7 I £ .PSI PSI PSI 0 SI PSI *PSI *PSI PSI :PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI ,____ .31 0// 'OfJ',, ______ -rs_-*--i-1/31 .S4 ' l , . . . -* I f t* t i
I 2 1.23 I ----2-2/3 1. 7 I l ! -*-f *-* ** I -* t--l-l-----. I I I I I I 3-1/3j 2.2 -* -----1 -l ! I I f .

r-i . ; I ** i l 4___:j1--2

6-+-+. .. ! +-1 -+-I --+--r-t-11.,.. , --t--;-'.\
't-rl --rl --:-r, Ii 1 6-i/'4. 3 I I I I I . I 11 1 I 11 I 5-2 y I , I ! t J . I f I _.._' ___ ' I l 10-_2.J...n _6. 9,4 1:...:... 1 t:.=...:f....µ..+-I --lr-1/-rf--r---i--! -. * . ...__I _(__ _.,__L ____ ,i ; . 1 . I 1 1 t r 1 1 f i ;. , 1 i 13-1/r a. 7 i.) !r,.o 1&.o. , 1 , * , l 1 1 8 I I i i ! t t 1_ f *.J_*. Ii ; *'.* *.* .: 16 . 10 {. f ; f:{;J.f i I f ! l f ! ! I ** I I I Is.( I ! f l f . I ( J ' I ; l 26--2..L.J3_.__*+..k2-) -t'-..
~~~~f. -ti....-.~~~~
~~~~r-'-r-t--1-i* -33 I I{_ / !. i .31.* I '1 ,. i ! ! 1. . 1 . I. t, J ' lt I "' 1 J 1 ,. 1j1 ,I~~~~
~~~~40 -,v 13.{ ( j * * , * .J .Jt. L ivo 2v q o:r:. __ 1 \tr. :rx-tt-1 .~~~~
o-i*' I ; o.\utomauc ....... ,, .... ....:.. :* Y AXIS X AXIS ... I ___ __;,..;___ ___ _ ,DE-ENERGIZED ENERGIZED . ENERGIZED I DE-ENERGIZED ENERGIZED .'. I I Hz .:! *
0

5% 10% 0 5% 10% I 0 5% (10% 0 5% 10% I O 5% 10% O 5% 10% /,n I ! 1-113, .54 . I 1-2/31 . 85 \ . I 2 1.23 I I ---2-2/3* 1. 7 I I* i \ 3-1112*' I I -I I -. 11 I I I I I 4 I 2*6 I ' I I I I I I I I j T ' o4uto111ottc Swn(.h
~~~~...... -I I I 1* I I I I I I I I I I I I I I I I I I I I *I I I I I I I I I *I I I I I *_: . -. *'J . I y AXIS c;-,f'~~~~
~~~~AXIS I x AXIS <ff!. '! ,,~~~~
~~~~ENERGIZED .* !DE-ENERGIZED ENERGIZED I DE-ENERGIZED ENERGIZED~~~~

~~~~B ' I o ,. 10* o " 110* ; o. 5% 110% o 5% i 10* i o 1 5% 10%0 1 ,, f10%~~~~

~~~~i v G 1n.:r 1u Wt 11n.. : o r.., fii?IT1.? l71ftlT1' 1 0£ tl,j 1 nr-1-.r::-- m:~~~~
~~~~PSI PSI PSI bsr !PSI PSI 'PSI !PSI \PSI PSI rs'd PSI! PSI *1~~~~
~~~~!l_z_ r -g_i . I . . . ' i . I, 1 1--:T:?.1.ff ---_91>;~~~~
~~~~--* --101-;;.~~~~
~~~~I ...... .~~~~
1
i I I i 1 , , -2 (23

I I I I I I 2-2/3, 1. 7 I t' 1 1. i. . I I t ., l l I I . ., . I ! * ( . ! . .I . I I , ,. I . I I I I l i I ; { . .. :-1/r:: 111 1 11 I . I i 1 *r l 1 rttttt*t:*
~~~~I 1* Ii I I I *1 . 1* I . I . ! i** 1 I I I II I I I I I I I 1_rr--;1-*1 l i 1 I * ' ' l i ,. I ( ' . . Ii s. 2 . I, 1 1 l.* 1 1 1. I l. i~~~~
1' 1 I } ! j i 1*
6.9 I \ I* ,:, I i.. 11 I l I I I IT ' ! *--8 1 1 i 1 1 1 1 , 1 :-n 1 *1 1 \ I l t ! ! I ! 1 I *: I ! (--f** . '. j \. .1' ti i i 1 t *i . 1 . * :--r-* .. ---11 I I I I . i . -*n -*r*** -16 ! 10 . -; l i j I *. 2 1-1/3 I I ' i i. I I 2 6-2/3 I ! 3 3 1
~~~~i ! ; ; ' i i \ i i i l............_I~~~~
--4-\ _._..I *-+-ll :---*-i -.. I I ! i I ! ;. i ! ' . I I I . l .. .. .. +1 -i ---t--t-'"i I w .i. ! -'\)lit I ' \J. j ! ! l .,. ,* / ! v* ALVE i.' r;S l/ YA 7 i /i {.-*" -'1--.:l't---'71-f s-* .JI i i t I 4 0 I VI I ' I \ I *. I INLET PRESSURE \ /\ I'- J0-19-1 I ci\utomatlt Switch ...... ._ . 9/7 . Y AXIS X AXIS c AXIS ' I ' 'ff, 11 ,DE-ENERGIZED ENERGIZED
DE-ENERGIZED ENERGIZED J DE-ENERGIZED ENERGIZED .

NGE rn...._cn.:
~~~~o 5% 10% o~~~~
I

i i l t t1 f % _,,<.T PRESS\JRE . *

5% .10% , 0 5% il0% 0 5% 10% . 0 5% 10% 0 5% 10

l u .s 1 1 10 'f,r J c7 ; o ,s I 1 1 o '1* * +o-, 5-ro----;,r

q*-PREssuRE 1 PSI PSI PSI PSI PSI :psI 'PSI PSI )SI PSI PSI PSI PSI! SI . PSI PSI 1PSI , I , I I 1. 11-----'---u-f--

' ---1 ,

I 2 11. 23 I I I I i . I 1 I I ' J_f_ __ 2+-1 ---1. I I I I I \I I \ I . I I I "I I I l I 11 I 11 I I *1 1 l_JJJ_l 4 I 2*6 I I I I I I I II l . I I I 11 l 11 i I i 111 I I I! ! JlL.JLJ I I I I ! 11 I I 11 I 11 I -l ! _J I 6-2/3 4.3 ! sjs.2 * ! 10-2/16. 9 1,* l I 1. I I 1. l 1 , 1 I J I J ! \ i t' i i I l I

11 l t i !

I I] i 1:; I i ; ; ;* ' . l *
~~~~8. 7 \1/ ! ! ! ! I I i l ! I I I . i l i i , 1 1 1 . 1 i ; I -16 l 10* ?7 lg, 119 I ! I 1 i i *1~~~~
~~~~1 f i J 1 J 1'-71r--*--;~~~~
_u., i,i" :.*.* :*, : L' :-I __ ii* : __ 26-2/;J /J,q tt-1; 1 l . , _ __ L __;__,__:_...,_.:-,., '-4-1 -t---:-, -r \ !,: i I I 1* i I 33 : * ,..7 1 7 1 0 *j .. i , l ! , , 1 1 4-0 _:1-,+v-1....:.. 1-\ q-:; ,-cJ.-f Ti.__..,j._.;...-V-..:.1-;---+_ Tll -y:l *. l :!t LVIJD 222 '3 J-X ?-- ro-I --I 1 VALVE fi°?3_iyl/f\7ff..; INLET PRESSURE . ' .071./-f;.t,fJ, ci\utomutic Switch .. ****--. I I I I I I I I I I I .I I I* I I I I I I I I I I I I I I I *1 ,, I I I I I I . .... . . -Y AXIS i1i AXJ_S X AXIS I I 1 ------'DE-ENERGIZED ENERGIZED
~~~~DE-ENERGIZED ENERGIZED~~~~
~~! DE-:ENERGIZED E!>ERGIZED o 57. 10% j o 5% j10% ; o 5% j10% o 5% j 10% j o -. o 15% WITH RESPECT ; / 11..,1 ',/H Ila I TO INLET I k> J ., ; I ],. I (., i /)d /),( Jl'j I l-I **.J 1*/ ).,J 1/7 II~~
PsI PSI PSI PSI

PSI 0 PSI _PSI PSI PSI PSI
~~~~!!:f (2t "-10( _J _____ -----Qt~~~~
--1-1/31 -54 I i ! j I -J + 4+r---" 1-2/3 1

85 . 1 t _ _ I* _* J __ J_ -I---_ . :-2/3, ::: 3 1 I 11 l , rl I -, 1 1 / _U t ----3-1+*2 LI I I I I I j 111 I I I I I i I r*r-4 I 2*6 ! I I I i I i I 111 ! l I nrr '* -s-11) 5 I I-I I 1. I 1 1 .; l ' : 11 j !I ' I \ I -! I 1 i *1 1 I , 1 11 1 j+IT--c-rr

~~~~4.3 : 1 I I I I I ' ! I ! I ' ! -i-"--! .~~~~
~~~~I s-2 : I ! I I I I I i I ! I :_ I.I l ! ! J_~~~~
~~~~6.. ' ! I I I I I I f ! I I .LL _~~~~
~~~~1_ l _J __~~~~
~~~~8. 7 i i l1 l I I I *11 I i J j . I *1, l, . ! ' j l ! ! 1 * ! 1~~~~
I l ! 1 I i . t .1 ! 16 10 .1 1 i I ! ! I 11 i ! : I I t .t i ! r I 1 1 1 I i i 11 1

1 : . i / 1 -t .--r-T-* *T--I I 21-1/3 I I 26:...2/:3 i i ; 1 ; JII: _, -, : *1

1n--rr--L I I ' ' ' -' I l ----
J 33 .,. 1* ! I j f i : . Hl i -; j . -+" ! I I' ! I -! 'fl ' I 1 I _L.,__ I 1 40 1 i\ ; ; . JJ _,__,, -*r -__ :L_T ___ ,r* . l ,v I \!. 1\ I ! l . . l : ' . \ : ' I ------'---, ---'------* -. ..__..._.__ 1 /0),./"o =*.--.:rc*f\1* VALVE il'CJj/b INLET PRESSURE ,, )-Y'-** ' l.(
~~~~-** *---*-*** *-* -! -o*;\uiomallc Switch c0. "'"" "'"* .., .,.. *-; .~~~~
~~~~DE-ENERGIZED ENERGIZED~~~~
!DE-ENERGIZED ENERGIZED l DE-ENERGIZED ENERGIZED --- ---.,---+----__:__ 5% 10% o 5% 1 10, ; o 5% !10* .'.'._ " I 1 ..,_ 5% o _ 5: 110* NGE IN CYL.* ,t<.T PRESSURE O WITH RESPECT i _ --TO INLET i t -10 'J. I ! *( I I 10 9[ I
~~~~r+o 7 .~~~~
~~~~-. ___ p!\ -___ J ____~~~~

~~~~_J 10(( ----~~~~

-* .... . I I l . l I I 1-1/3. 54 I ' l \ . I i . -' ; . _, I -, __ T____ ... :-2/t::' : l ++---1 I I --i-I _ _._-t-:-1 I I I I I I I I I I l I! I I I I I I I 11 _.__I __ I ! I i . I .1 I 11 LJ _,_ j . I I ! ! 1 1 1 I 111 _LJ l_I . I I i ) i I I l f l
~~~~l l I \ J I I ! 1 i !--,--~~~~
~~~~-8 -"--+-4-+-+-_...-+-r+! IT 1 I . r* __;_----L;-I _!_* _ ___._l-l-:1~~~~
q.

~~~~+-I l .l .. J .... --j ___ J_ -J-----':-+r.--l ---r-.-1 ___ , u '-4--!-___ --l i *0 : 1 \ 1 1~~~~
~~~~r l : , L 1 : -1 , , 1 1 VALVE c-i°3/(.,St/1/;~~~~
~~~~Ac '. /01-/&v -I INLET PRESSURE * ) I'/\f 3 10-2-2/3i 1. 7 3-1/3* 2.2 4 2.6~~~~
~~~~3. 5 8 5.2 6.9 16 10 I I 21-1/3 I I 26-2/;3 33 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I .*1 I I I I I I 2-2/3i 1. 7 3-1/31 2. 2 4 8 I i 21-1/3 33~~~~
I ! oi\utomadc Switch Co."'""'"" .,,,.,,_,.

I i oAutomatfc*SWit(h CO.llClllll\111
~~~~.... I I I I I I I I I I I I 1, I I I I I I I I ... 1 I I I I I I I I I *1 I I I I I I Y AXIS ;; AXIS ENERGIZED. ENERGIZED ! DE-ENERGIZED ENERGIZED~~~~

. I NGE IN cYL.: o s*' 10% I o 5% I % i o*

i *

1* % !:10"' I: vd.T PRESSURE lo *

10. . Si. i 10% 0 5% 10% 0 5% . 10% 0 5. lo .
~~~~I )' I{ vtJ /<,I). ;/3f ; r-rj" /So 1'12. 1.f(i-.* iTl.$0-l'?iJ:",/31" PSI ,PSI I_ PSI. I PSI l 0 PS I ,~~~~
:: I I I 1 I l I I I r-. 2 11. 23 1 1 1 1 1 *
1 r . I ! I I' _L 1* __ _ I ' I ' I . 'T 2-2+-7 I ! I I ' ' ! I .. 1. t . i-l-3-lt

2 11 I I I 111 I I I I !

. I 2*6 I I I I I I I I I I J__:_LJ__L 5-1,J 3. s i, I I 111 I l I l l I I J i l l t i 1 -.. 2/i *. , 111111 1111111-rrr--r-rr*
~~~~8 i 5.2. I i I I i I I I I I l. [[l r-T* t 1 13-1/f 8. 7 l -1 . ! ! I I :* . ! . i ! : .~~~~
l 16 ! 10 I I i 11 : ! I I ! ! ! \ I I j l !.J_ L I I ! ! I * ! I i I 11 : i ID_ 1-_l---__ 26-2;3 l f : 1 i ' 1

I 1 l . I JJ I 'I I I ! . J ___ ... 33 ,1 ,. l l !.' ,. l i I l. I I I I l J I I l l *o ! ,,1; 1 1 11' J.
~~~~-* ;, **4 VALVE i1]32or::+1ilfE:~~~~
*
'-rv-# 5 INL:::T PRESSURE . . . Q__jb p.bi) . .l-f--o.\utomatlt Switch Co.""'""" ...... -. Y AXIS c A.XIS X AXIS '1" ..... , DE-ENERGIZED !DE-ENERGIZED ENERGIZED I DE-ENERGIZED ENERGIZED ! I ----' 0 5% 10% 0 I 5% \10% ; 0 5% 110% 0 5% I 0 5% 1107. 0 I 5% Ll0% j !1
t,,.r i G..J" l .oJr 1 *o'q I 7" t_.r*i ,.J" 1 *

c."J PRESSURE PSI PSI [PSI fSI PSI :psr PSI '.PSI iPSI I PSI PSI I PSI 1 PSI PSI :psr ! PSI ! PSI .PSI !l;:-* -l I : -1 i -
~~~~-_j)t,; ..~~~~

__ :p_fs ---1-f "--------_tl: l* -.. 1-1/3, .54 . , 1 ! , j n' ___ 1 , __ .. 1-2/3! .85 I l I I I ! I I . 2 11.2) I I I I 1 11 I I rr . Mt. 7 I I I I T I I l I i L 1 __l 3-113; 2*2 I 111 I I I ! I -UJ L J I 4 2.6 1 11 I I i I I I I I i I I ! I I 'I 5-1,; 3.5 *1 1 1 1 1; 1 ,i 1 i 1 1 1 1-r 1 r 1 . i i . I I I i I l ljj\ Lil f---.-T( t 6-211 4* 3 I I I I I ! I . I ' I I _l : ' . I

~~~~1 I I I I ! I I I I ! I I l I lj_ ___ t 10-,j :: : 1. \ I I 1. l I I . . I l \ i I J i ] j f 1 I -I I '~~~~
~~~~....... -~~~~
. , i I I I 1 I i ! I 1 ! I LJ__ 1 l j_ 16 I 10 ' ! 21-1/3 j 11 ! I I l i ! *1 I It J \ l I ' I l. I : i.' ; j I l I I ! ; T-* -i---1, :J : : 11 , 1 ; i I . I rt I --:-**r-t 33 1 1 : * * *

i i 1 r 1 1 rT I i _ *+-I . -**;*-f* * [-.. ' I ,1 i \1 \ \A I \i; I ,. I _J_j_
VALVE i'°'53 )o A. loY £.. : *:'E ;\ c INLET PRESSURE . IX =if-5 I I I I I I I I I I I I ,, I I I I I *1 I I. I I I I I I I I I I I I I I I I. I .. . . I I ' I -----___ E-D-l---EN_E_RG-IZ_E_D i Y AXIS c,J 4 Z AXIS ! X AXIS o 5% 10* o 5% 10* i o 5% 110* o 5% \ 'o' I a 5% 10* o 5% 10* WITH RESPECT ! .r Q.r Q ' I ! * *r-r--;-* --r *-;::r ... TO INLET I *l I /0 I"' ; t I *f I /O 9.f 1 I
~~~~f 1 ' 1 /o 9 1 PRESSURE PSI PSI1PSI PSI PSI "PSI PSI PSI PSI PSI PSI I PSI: PSI PSI *PSI !PSI PSI PSI /;~~~~
~~~~_1 of. _ ---14oK 1-1/3 1~~~~
~~~~54 . . l '. I n j_ ]* __ ;-__ J ____ .__ 1 .85 I I I I ! I 2 1.23 ! ! ! I 2-2/31i 1. 7 I I 1*. 1*. l. 1 t I . 1 . , __ m* ---3-_1 1 3 1--,! 2*--1.2 -i-1-+-I --4----{-+I~~~~
~~~~_.___! -+-I --ii_' -+-t-:-1 j i J__l _ I I i I I I I' I I ! .1 I ! 11 I 4 2.6 , . c* 5-1,J 3. 5 t.*: 1* !.. 1* 1.~~~~
I

i l H I I I t I i i 1 6--2/-l-L-.3._J...
~~~~--l.j1 1-4--.J..-.....__!,. i I I r I 5. 2 1 1 ! ; i 1~~~~
~~~~1 ,1.* 1 1 J 1 r 1-r-*-T 8 10-2/ 6. 9 I I 13-1/;3 8. 7 ' I I 16 l 10 I I *21-1/3 I 1!1,1!.~~~~
~~~~__ !~~~~
1 I I I ! I i !,: ; I l I _h_ . l. __ _J_ ;;:_* __ I __ _ I i l '1 I !,: ' I I

l L I i 4 ! . ! l ' ' ! . I ! :

I l --I l . 11: ! I ! i 1 ! ! ! 1-r I i ]' I I l f

I . I I ; I I i i 1 *** I I i 11 I -rr* ... -33 .. 1 1 r 1 1 1 1 * ! 1 I 1 I 11-* __ _Lr_

4-0 _:..' _J.,I!_;_:_;
.. ,-. \-,-. ...;-1 1 1 1 1-r-brr--+/-1-*-r I I 26-2/;3 - VALVE f.!'8)/(, l-ri::_ : '. INLET PRESSURE .,i\ulomntlc Swl!c.h ........ Y AXIS o AXIS X AXIS ,DE-ENERGIZED ENERGIZED !DE-ENERGIZED ENERGIZED ! DE-ENERGIZED ENER;IZED --*-*-'---*---+----- .; O 5% 107. O 5% l10.% j O 5% 110% O I j 0 j 5% \10% 0 \ 5% to% /
l/ 11-s 111r 1u, i 1.s2{ 1 '-/ 1 11.r;:171i*
~~~~t I PRESSURE .PSI PSI PSI 0 SI PSI 'PSI_ PSI .PSI iPSI P3I PSI . PSI; PSI\ PSI :PSI I PSI I PSI PSI -* . . 1 I *1-----r-:r* J __ Y,\~~~~

~~~~'Qt::: -~~~~

~~~~t ------Y:/;:*1---1-1/3,~~~~
~~~~54 i I I '. : ! _I I l -L1*--1---*-~~~~
~~~~-. :-2'3 j 1::: -: I \ i 1 -f-q--1 i J 2-2+-1 11 I i I I , I I l I 1-1 ! ! * -:-l/1 :*.: I I I : I I i I : i i I \' i I i i . -tffif~~~~
3. s I I I 111 I 11 I -r 1 I : 1 6-2/J *. 3 I I I 111 I I ! I I I 11 I I I I I ! : I 1 1 1
~~~~i ,. t 1 l l a 1 s. 2 . 1 , I : l 33 ' --' VALVE ifi':)Jb fD{F ;~~~~
DC. INLET PRESSURE "' -ciAutomattc: Swf1c.h CO.a..::*nu\1111 .... ..,. .......... -/'i'> -l. l--, 1 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 'I I I I ... Y AXIS o AXIS X AXIS ' ENERGIZED , DE-ENERGIZED ENERGIZED !DE-ENERGIZED ENERGIZED ! DE-ENERGIZED ! I \NGE IN CYL.: 0 5"' 10%' 0 5% 110% i
I f; '1 I

I 0%. * .,ilT PRESSURE 1* * * * : 0 5% i 10% 0 5% 10% 0 . 57. 10% 0 5% l , WIT ESPECT I I ' i ! I to . I u 1 i:; IL o oo I ifo i t<f o ! t7 r o I z o -;.;?-:lf;s zr(o 1 o 2 o zcc>> [7q-,n1.rJ . PSI PSI PSI 1 SI PSI ,PSI 1 PSI :PSI 1 PSI PSI PSI 1 PSI, PSI .F! PSii"!'_I rS;rPSI ---* --r L r-I

1-* :!:_ ---t( . . --f--* **-{J:; o k Q ... . .. . 11/31 *" I . I r , . I I . -r-r*T----*
~~~~---:_,1311::: I 1 i : Tr1 i *: , 1 l--r-* .. 2-2/311. 7 3-1/3! 2.2 I 2.6 ') i **1 llT' I i I I ,..---, :-f*-l l I i I l \ f ! -l---l--1 _,~~~~
~~~~1 ! 1 1. ,11 1; i ! 1 !~~~~
I I I I I I \ I l I I ! .L l j i l 5-1,J 3. 5 I I 1 1 I ! i ; I I I \ I IJ-p-*! r i 1 -; v* * . . 1 _LJ__ __ ----i---l-- 4.3 l.*l b.l'/,111 ! I I 11 I I : I I .. I 4 I i,, i I l :1' i I 1T-t-i-t i i ' ; [ 8 I 5. 2 ' 2...1 J<-t."/ l ..')* 0 l ! i ' -I ' I I .J ... l ' ' -__ .L._ 10-2/ L.. *u ! lf. o I I ! , i I I li I I i ! i ' l I .* J.\ 1 1 11 1 i i 1 1 1 1 , 1 ,.iu;.J: t 1**1 l: *!I
~~~~1 f '. j' 16 i 10~~~~
~~~~+.v 1~~~~
~~~~i 1 * , 1 ; , ; , ? . :~~~~
~~~~I 1. 5 !2.s'! ; ! l ! ' \ : 1 * : j . j \ *-r r / ' * , ! ! i ! I ', 1. *+* -:T---1 33 I lit.i ! ID i orc! j \ ! _J ! I I +--t-~~~~
-1'*** 40 I ,v j I J ! J l 1 * / i f J_J__ __ L VALVE i.Qo).:,)oo
JRr:; **
~~~~'De.. *,,. 117 A vJ 0 't q O"r INLET PRESSURE "rvi'f: 'J_ . D/\TI::. 1 0-/g -71 .l-1\ I . : oi\ulomoI!c Swlich~~~~

I y AXIS ! ti AXIS j x AXIS -*- ENERGIZED !DE-ENERGIZED ENERGIZED ! DE-ENERGIZED ENERGIZED I I I -o__,--5-%-,-. i-o-%-+-o-,-5%--.......!r-0%-; -o* !10* o 5% Lrn* i j o _I_" To rn. LErf ; ?. *_>_syo r 'I It.':/ ,u ! 7 :z;-,r1 J I) __ ._3_s-ho r 7 I? jt*? PRESSURE J. *. c;? __ ' -* PSI * -* .. --..*.* _1.,..psr
~~~~PSI . I SI *P.S.-~~~~
- 1-l/3: . 54 . . I I . J__ ----<--**-"-' .. 1-2/3! . 85 I I l l l f I -I f _*
~~~~I I~~~~
+----+---r-1 I I I .,TIT.H-f 1 1 . . I I I ! j' t I j I \ I . ' l l ! l 2-2/311.7 1-l.. /.:) J,tf' \ I 1 ! ' I ! ! I _ _1__ 3-1/3'2*2 1.r11*6l1.J.,* I I 111 I \ l I 11 t I ! I 2** /.{1/.61/l. 1 1 111 1-11l'1nrTn**r I I/vi; I 1 j i\. I *11 1 1.* I iL 't ! ;-i J.i1 *01 .J: I I I : ! I I\ i 4.3 1.11. il.'l 1 , 1 i 1 1 1 1. 1* i 1 1 1T1 r-*-rr T i ,. 1111 I __,.T! TT: 8 I s. 2 . /. r ! :1 D jJ.. DI ; ; l ; l . I i f I .J .. ! __ J_._ l I I I! .. 1-1 ' '. I
6. 9 :l.u h.3 11 I ! j f I 1 J l I J _* I JLL. i i i I \ i 1.. ,. i i .!1 , II i! 1, 1_. I I . I I \i 1,*
a.1 1*"1.'7'1 !J,o: .. ').,:u!. 1 : 1 , I 16 l 10 ).() 11 ' ; i \ I l I I \ I I ! i r--r j b h: I i I ' ' i \ ! l I I i I ,---' _ l __ _ 21-li3 .'() .?i ).tf ! : 1 .i-;_ . I 1 I .1_ .J __ J .. ---* H *-I I . : 1\ Ii 1.* I lil. il. If l ., 26-2/,:3 7 1 3 .. G ;.Ll-.o\ . j
~~~~I l I j ! bl. , , *.~~~~
~~~~1,* l,i .Ii i J ', T---1-r-* r 33 ,. l.3.1* !3.1 l~~~~
~~~~I )i l , I I 4-0 -l\v:-rs--1-i9-._-rt*q-~~~~
__ __;;-+y-:-_-; i : . -* ,vrr-o/T _l_ l-\!J 0 '1 @?-. 4 VALVE 'l;)C.. INLET PRESSURE / 1 1 \..l )-0 DP.Ir:.. lJ-*t g -11 <>Automallt Swltrh C:o."""" " ............ I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I *I 1 ___ Y_AX_I,s ___ __ o_AX--.-rS ____ ! ___ x_AX_I-.-S __ ,_3u.. c_1 -- ENERGIZED ENERGIZED ! DE-ENERGIZED I ENERGIZED _._. ___ _;_--,.--,---t---..---i -I
o 5% 10% a 5% \10% ; o t" [1oz o . 110* J

o " 110% o 1* 5.%
I
o 10 1 20 100 tCfo'.7ilv 1 o i-o o T$Vlo- Tu-Troe;-*
~~~~.110-r IFo PRESSURE PSI PSI 1PSI PSI 1 PSI 1 P5I . SI 'PSI P.SI PSI PSI! PSI PSI *PSI l PSI ! PSI PSI __ I* I : I . -. *1---i ----1 ,J , -* ---1----rJ-~~~~

~~~~_o ---~~~~

~~~~{)f-c * *---1-1/3, . 54 . I *1 i '; ' i' i,, i-* '1* . --r-.--r*--*-__ .. 1-2/31 .85 2 I 1.23 I I \ *-21 ,:,. ,.7 1 i i i -i 1 i -1 1 1~~~~

1--r--*----* -1 , 3 1, 2-2 I I I i I l: 1 1 I I 1 I I i-1 i'"T-4 12.6 1 1

I 1 1 1 1 11 111r r -,
,_, I I 111 I 11 I I I i I I l I [ __ JL J -._.A 4-, . I I 111 I I I I I 11 I I i I ; l ! l 8 i '*2 I ! II i ! I I ! i \ I I q ! l L.1-::::t::: 11 , 1 t ! * , ! I l i ' ! i fl *l ,l l ' 't 16 i 10 \ I * !. I i J '. ; . ___.;_I --4--, -i--j --r--t--'.!--:-j*.

~~~~1 l i . I i i -; ----** 1-*-21-1/J ' I i ! 1.' ;' I l -. '. \ i ; t I i 1 l lJi.* i ___ TT--,-. _;._+-..!.-r~~~~
+--.-i--'.+l . i I 4_0_;_1 1-+ ,* 1--1 1 ,t-tv-* i ! -;J*r---;-ll_ ; I 2 6-2/,3 3 3 I r VALVE li-3J l I 1=. INLET PRESSURE : ot111lon10Uc S11 Itch ... .::._ * ;;. -; DC. 1 , I 07</ . '.:l.oo 1 I y AXIS CJ ;; AXIS I x AXIS I 1, ENERGIZED !DE-ENERGIZED ENERGIZED I DE-ENERGIZED ENERGIZED ' IN--CYL.i 0 5% 10% I 0 5% '110% ; f. I * * -:-+ ., % ! * * * , 5% 110% . o 5% 10% i _o 5% io,. o ___ 5. __ TO
~~~~o *f 1 110 rI : tt 1 rr *) i 1 1 10 rr '! l CJ 1 . 1!To rr 7-PRES;;_RE:, -* g_r'SI PSI PS I PSI i'SI 'PS I~~~~
~~~~SI .PSI *: PSI I _PSI ; PSI~~~~
--__ ?t __ :!_': --. 1-1/31 .54. I I I_ . ' l \ . _J ___ 1 _____ ----! i I l I ( J_JJ --. ' j :-,l::: I I i I 2-2+*, I 11 i I I . I I l I I U--!-,X2 I I ll ! I I I I I I 11 I 11 r*-r 4 /,,. I I ' I I I I I w ' 3.5 I I I l 11 I J l I i I I I nTL_ J_LJ I 6-2/j 4.3 I I . s I 5.2 I
11 i I 11 I . l I I 1 I '. i I ' I I : I ! i i . ' l n l 1 c ... 1-1 ! 1 I H i I I I l [ ! i, . 1 i 1 l i t-8-' 1 ; l lH i 1 1 i i i IT l6 I 10 ! i I l ! I ! ; I i l I l I . i ! I . ! I 10-2/3 6. 9
---! I ! I 1' _,_i!, l \ ! ,-. ,. i ! i i i :: j 21-1/J ! t I .. I i I . . ! 1 .'.......Ll ___ .L_L..:. _ _... .. *2/1 1 1 3 1 1 ; I I, I Jj: I: \ I f ! t -i--ri---.-i -rl i I ; l I __ T_l __ ---:-: _;1'-,-+-/_..,_.,_.-y, -,h-: 1r-r---vt* 1 VALVE f.'-63l-J f\t E .. *.'.:'ED( INLET PRESSURE oi\utomotlc Swllc.h Co.""'""* ....... .... I . I i . __ '. , 07'/ I I I I I I I I I I I I I I I I I I I
1 I I I I I I I I -*1 I I I I I I I I *1 . .. Ci lz.o

1q 1 ...,( .* -
~~~~ENERGIZED I DE-ENERGIZED ENERGIZED l DE-ENERGIZED ENERGIZED~~~~

~~~~+---'ANGE IN CYL.i I : l f -+~~~~

~~~~JRT PRESSURE ' 0 10% 0 5% Jl0% 0 5% 10% I 0 5% 107. 0 657. 10;, I I I I t _~~~~
1 .J I l/o 3 i C:, i O 2 I J -<TT'lo -* -y-Jc;; PRESSURE .PSI PSI PSI PSI *PSI PSI SI 'PSI PSI PSI l PSI 1 PSI PSI 1PSI i PSI I PSI >PSI 1 1 l--rr 1-:r-----'"' r *-* *f-*

~~~~1--f t------1~~~~

.
~~~~+I ++---n t I I . -rlJ_:-.. 2 1 i. 23 I I 11 ) I I I \ l 2--2/3+-i l-r--1-*1~~~~
~~~~1 I i I I 1*__._1 _.._, -' I * -I ' ' : l I ! \ i~~~~

~~~~3-1/3* 2*2 11 1 1 1 1 111 1 1 1 1 1 1 rr--L--L--i-:.*..+~~~~

~~~~I __ -r--i _ I I 1* 1* 1* II j l i -ii I i .I; ! I 4 2.6 I s-1d 3.s-! I I I l .}--1 _ _.__ I I 111 11 I I I l i l L _JLJ 6-2, 1 *. , I I ! I II I I 11 I I I ' LL! a 1 s. 2~~~~
~~~~I, 1 1 I -. *I \ l l 1 1 j_' . '~~~~
~~~~TI ! *-r *; ; :-I -~~~~
~~~~.* I I ! i i I I I J__! __ t* 13---1/J...?.i~~~~
~~~~-8 __;:....--1-+-, ;-!~~~~
-.
l 1 1 } i _ I 11' -r,. -_ -_ . I I . ' t I l-i I ' I 1 1 __ : -;,_...;.'--:.--..o-.--t I t-1 +--1 v \ _i*v_i .__;__JI, 1 7T-1 -::r11_ V-A-LV_E _f.!(J-':)l-3 P...c-ju,(.. /o)../c, / __ i o7</ INLET PRESSURE . . Lio py lX .if q 16 10 j 21-1/3 i 26-2/:3 33 40 \)/\-\(,. \o--v1-lj \!J.o 1..--?. '-{ i Y AXIS c:; /z. /
~~~~AXIS I X AXIS If 6 v< __ INLET PRESSURE oAutomatlt.~~~~
S\\l.tfh ,u4,..,, *** 1t ... L 10-1,1---n \.v-'O 1. i c.t I I I I I I I I I I I I I I I I I I I ll-bl--0/ x .... 1 ' ,, ['! l: Ii --*---. l< --:::i -Q& _, '") Q--c: --tiibz: 0'11 I I I I I I iL-hii--"GI X*-"- Yf.-X1, lL-11-01 'X .. . 1f " -:: __ " -------* ----ij ___ ;______ -::I OJ -JR_, f. --9iv1-t. (j b i 01" 1 4 -: ---,_ ---_.:j I . . . jj I 1s I I I I I I I ...... ' 1..* ('l"i . ' I .) ----------- -* -------
... -.. I ! .
id 1"' J-(_ '°i.& £' 0-t, t Q(V\ 1

/-1.
~~~~of\11 z -di( -=-=* I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I : I I i: 'Y rx*'1f-5 4 ... /o-y{)-17 (_, l-X/-G/ " i ---71-JJ_r:-- °' / t-g t/& orvn~~~~
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ML18078A980

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3.2 DISCUSSIONS

3.2.3 Radiation

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