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{{#Wiki_filter:REGULATORY INFORMATION DISTRIBUTION S~."Efd(RIDS)A'CCESSION NBRe8004100006 POC~DATE>>84/03/30NOTARIZED; NO.DOCKETFACIL:50240RobertEmmetGinnaNuclearPlantiUnit1ERochester G05000244AUTHBYNAMEAUTHORAFFILIATION KOBEReR~5~Rochester Gas5ElectricCorp.RECIP~NAMERECIPIENT AFFILIATION CRUTCHFIELDg D~Operating ReactorsBranch5
{{#Wiki_filter:REGULATORY INFORMATION DISTRIBUTION S~."Efd (RIDS)A'CCESSION NBRe8004100006 POC~DATE>>84/03/30 NOTARIZED; NO.DOCKET FACIL:50 240 Robert Emmet Ginna Nuclear Planti Unit 1E Rochester G 05000244 AUTH BYNAME AUTHOR AFFILIATION KOBEReR~5~Rochester Gas 5 Electric Corp.REC IP~NAME RECIPIENT AFFILIATION CRUTCHFIELDg D~Operating Reactors Branch 5


==SUBJECT:==
==SUBJECT:==
Forwardsaddidocumentation foranyunresolved issuesnotedinFranklinResearchCtrTechnical Evaluation
Forwards addi documentation for any unresolved issues noted in Franklin Research Ctr Technical Evaluation.Rept TER-C5257"054 re environ qualification of electrical equipment.
.ReptTER-C5257"054 reenvironqualification ofelectrical equipment.
Pro rietary version withheld.DISTRIBUTION CODE: A 8S COPIES RECEI YED:LTR.JENCL TITLE: OR/Licensing uumittal: Equipment Qualification NOTES:NRR/DL/SEP 1cy.05000244 RECIPIENT ID CODE/NAME NRR ORBS BC 12 ELD/HOSE IE.FILE NRR/DE/EQB COPIES LTTR ENCL 1 0 (o 1 1 1,1 4+2 2 1 1 1 1 84qguf ZO 03 klP PIP H~INTERNAL: REG FILE I'XTERNAL:
Prorietaryversionwithheld.
ACRE I'q NRC PDR NTIS LPDR NSIC 03 05 REC IP IENT ID CODE/NAME DICK i G~7 GC NRR KARSCHiR~9 NRR/DL DIR~/>NRR/DS I/AEB~)l RGN1 gf 12-COPIES LTTR ENCL" 1 1 1 1 1 1 1 1 1 NOTES: 1 1 TOTAL NUMBER OF COPIES REQUIRED: LTTR 26 ENCL 25 ft e f r II , r)t-f ,t tt<<i>IIi'<I'1 f(" II I w'I)I Il II t It I N4 t hfl J K ffl II f qoe'L\N , 4 tI g'fIIll4 II'f f<i'tf')tl''t,'~I ttt','tf t't, I t 1)I ft.j>$t(f I;II'r a I tf4 If I1 It''"1 4'l~I~f k4<<'lf'r tt(t f', t f f f, ft 4~ff tt fff'III'~f%9~~I l 44 e4 IIII')'Jf't tl ff I(II If I tg, I j f Iltl$$)K/f tX$t lffflf t'll f tt"t 4 II f~ll, t*~, I)II.'f tf f t'l, 4'qo II tl f 4 II I(t~1't~e ts 4't~g.lH II tl t fl,t t I if'tj II)I$I I(I tt)i,')f tl, 4 ft t 4 I~<<'ll t mztrim t iuzzz Leal Oelk*Sni II ZrZnZZ BZ,:::: ROCHESTER GAS AND ELECTRIC CORPORATION D 89 EAST AVENUE, ROCHESTER, N.K 14649-0001 ROGER W.KOBER VICE PRESIDENT ELECTRIC&STEAM PIIDDVCTION TELEPHONE AREA CODE TIE 546-2700 March 30, 1984 Director of Nuclear Reactor Regulation Attention:
DISTRIBUTION CODE:A8SCOPIESRECEIYED:LTR.JENCL TITLE:OR/Licensing uumittal:
Mr.Dennis M.Crutchfield, Chief Operating Reactors Branch No.5 U.S.Nuclear Regulatory Commission Washington, D.C.20555  
Equipment Qualification NOTES:NRR/DL/SEP 1cy.05000244RECIPIENT IDCODE/NAME NRRORBSBC12ELD/HOSEIE.FILENRR/DE/EQB COPIESLTTRENCL10(o111,14+22111184qgufZO03klPPIPH~INTERNAL:
REGFILEI'XTERNAL:
ACREI'qNRCPDRNTISLPDRNSIC0305RECIPIENTIDCODE/NAME DICKiG~7GCNRRKARSCHiR~9 NRR/DLDIR~/>NRR/DSI/AEB~)lRGN1gf12-COPIESLTTRENCL"111111111NOTES:11TOTALNUMBEROFCOPIESREQUIRED:
LTTR26ENCL25 ftefrII,r)t-f,ttt<<i>IIi'<I'1f("IIIw'I)IIlIItItIN4thflJKfflIIfqoe'L\N,4tIg'fIIll4II'ff<i'tf')tl''t,'~Ittt','tft't,It1)Ift.j>$t(fI;II'raItf4IfI1It''"14'l~I~fk4<<'lf'rtt(tf',tfff,ft4~ffttfff'III'~f%9~~Il44e4IIII')'Jf'ttlffI(IIIfItg,IjfIltl$$)K/ftX$tlffflft'llftt"t4IIf~ll,t*~,I)II.'ftfft'l,4'qoIItlf4III(t~1't~ets4't~g.lHIItltfl,ttIif'tjII)I$II(Itt)i,')ftl,4ftt4I~<<'ll tmztrimtiuzzzLealOelk*SniIIZrZnZZBZ,::::ROCHESTER GASANDELECTRICCORPORATION D89EASTAVENUE,ROCHESTER, N.K14649-0001 ROGERW.KOBERVICEPRESIDENT ELECTRIC&STEAMPIIDDVCTION TELEPHONE AREACODETIE546-2700March30,1984DirectorofNuclearReactorRegulation Attention:
Mr.DennisM.Crutchfield, ChiefOperating ReactorsBranchNo.5U.S.NuclearRegulatory Commission Washington, D.C.20555


==Subject:==
==Subject:==
Environmental Qualification ofElectrical Equipment R.E.GinnaNuclearPowerPlantDocket.No.50-244
Environmental Qualification of Electrical Equipment R.E.Ginna Nuclear Power Plant Docket.No.50-244  


==DearMr.Crutchfield:==
==Dear Mr.Crutchfield:==


Thepurposeofthissubmittal istoprovideadditional documentation for,anyunresolved issuesnotedintheFRCTechnical Evaluation Report,TER-C5257-454.
The purpose of this submittal is to provide additional documentation for, any unresolved issues noted in the FRC Technical Evaluation Report, TER-C5257-454.
Forconvenience, wewillalsosummarize thecontentandprovidethesubmittal datesofitemsconsidered resolvedinotherRG&Ecorrespondence sincetheDecember13,1982"SafetyEvaluation ReportforEnvironmental Qualification ofSafety-Related Electrical Equipment",
For convenience, we will also summarize the content and provide the submittal dates of items considered resolved in other RG&E correspondence since the December 13, 1982"Safety Evaluation Report for Environmental Qualification of Safety-Related Electrical Equipment", which transmitted the FRC TER.Enclosure 1 provides the necessary information.
whichtransmitted theFRCTER.Enclosure 1providesthenecessary information.
Additional References 77-84, as well as two updated Documentation Reference sheets are also attached.Please note that.Reference 78 is proprietary in nature.A letter from Kerite requesting that.this information be maintained confidential is enclosed with Reference 78.Thus, this information should not be placed into the Public Document Room.Based on this submittal, RG&E considers that all environmental qualification issues resultant from the FRC review are now resolved, pending final installation of equipment scheduled for the 1984 refueling outage and submittal of related qualification documentation.
Additional References 77-84,aswellastwoupdatedDocumentation Reference sheetsarealsoattached.
e y truly yours, ul/er W.Kober Enclosures 8404100406 840330 PDR*DOCK 05000244 P', PDR IIIP](y5I6 pg)5 Ilf E Reference 82-Post Accident Sampling System NUREG-0737 requires that the plant have the ability to draw a reactor coolant sample.This will be performed through a sampling line already in existence at Ginna.The only modification inside containment to perform this sample is replacement of the solenoid for valve 955 with a qualified solenoid.This is being performed in conjunction with the replacement of solenoid valves as needed for items l, 2, 4, 5, 6, 8 and 9.The qualification report will be added as Reference 82 following installation of the solenoid.
Pleasenotethat.Reference 78isproprietary innature.AletterfromKeriterequesting that.thisinformation bemaintained confidential isenclosedwithReference 78.Thus,thisinformation shouldnotbeplacedintothePublicDocumentRoom.Basedonthissubmittal, RG&Econsiders thatallenvironmental qualification issuesresultant fromtheFRCreviewarenowresolved, pendingfinalinstallation ofequipment scheduled forthe1984refueling outageandsubmittal ofrelatedqualification documentation.
I 1 0
eytrulyyours,ul/erW.KoberEnclosures 8404100406 840330PDR*DOCK05000244P',PDRIIIP](y5I6pg)5 IlfE Reference 82-PostAccidentSamplingSystemNUREG-0737 requiresthattheplanthavetheabilitytodrawareactorcoolantsample.Thiswillbeperformed throughasamplinglinealreadyinexistence atGinna.Theonlymodification insidecontainment toperformthissampleisreplacement ofthesolenoidforvalve955withaqualified solenoid.
Thisisbeingperformed inconjunction withthereplacement ofsolenoidvalvesasneededforitemsl,2,4,5,6,8and9.Thequalification reportwillbeaddedasReference 82following installation ofthesolenoid.
I10


==Enclosure:==
==Enclosure:==


StatusofEnvironmental Qualification ofElectrical Equipment perTER-C5257-454 ItemNumbers1,2,4,5,6,8,9-Solenoidvalves(various).
Status of Environmental Qualification of Electrical Equipment per TER-C5257-454 Item Numbers 1, 2, 4, 5, 6, 8, 9-Solenoid valves (various).
AsprovidedinRGsE'sFebruary1,1983letter,thesesolenoidvalveswillbeinstalled andoperablefollowing theSpring1984refueling outages.ThetestreportsfortheASCOandVALCORsolenoidvalveswillbeavailable forreviewinRG&E'sfiles.Asummaryofthetestresultswillbesubmitted totheNRCfollowing receiptofalldocumentation byRG&E.2.ItemNumber10-Solenoidvalveforthepressurizer PORV.Theapplicable qualification documentwaspreviously submitted asReference 73,"QR52600-5940-2".
As provided in RGsE's February 1, 1983 letter, these solenoid valves will be installed and operable following the Spring 1984 refueling outages.The test reports for the ASCO and VALCOR solenoid valves will be available for review in RG&E's files.A summary of the test results will be submitted to the NRC following receipt of all documentation by RG&E.2.Item Number 10-Solenoid valve for the pressurizer PORV.The applicable qualification document was previously submitted as Reference 73,"QR52600-5940-2".
AsnotedinAttachment 2ofourFebruary1,1983submittal, asimilarity reportfromVALCORwasbeingprovidedtoRG&E,fortransmittal totheNRC.Thisletterisincludedinthissubmittal asReference 77,"Similarity Qualification TestReportSKA11419,SolenoidValvesforRochester GasandElectricCorp."ItemNumbers13,14-Limitorque valveoperators forvalves826A-D,896AandB,and825AandB.AsnotedinourSeptember 4,1981submittal, "aging"isaddressed inourReference 53,whichisLimitorque ReportB0003.Itisimportant tonotethatinourOctober31,1980submittal, westatedthat,thesevalvesarenotexposedtoaDBEenvironment priortothetime-atwhichtheycompletetheirsafetyfunction.
As noted in Attachment 2 of our February 1, 1983 submittal, a similarity report from VALCOR was being provided to RG&E, for transmittal to the NRC.This letter is included in this submittal as Reference 77,"Similarity Qualification Test Report SKA 11419, Solenoid Valves for Rochester Gas and Electric Corp." Item Numbers 13, 14-Limitorque valve operators for valves 826 A-D, 896 A and B, and 825 A and B.As noted in our September 4, 1981 submittal,"aging" is addressed in our Reference 53, which is Limitorque Report B0003.It is important to note that in our October 31, 1980 submittal, we stated that, these valves are not exposed to a DBE environment prior to the time-at which they complete their safety function.Therefore, these valves actually should be categorized as being installed in a"mild environment." 4~Item Numbers 16, 18-Limitorque operators for valves 850 A, Bg 857 Ag Bg C 856 860 A Dg 704 A~B 852 AgB~5.As noted in RG&E's previous submittal of September 4, 1981, the issue of"aging" is addressed in our Limitorque Qualifi-cation Report B0003.Item Number 27-Hydrogen Recombiner Blower Motor.Two items of concern were raised in the FRC TER;qualified life and splice material evaluation.
Therefore, thesevalvesactuallyshouldbecategorized asbeinginstalled ina"mildenvironment."
As noted in the qualification document WCAP 7410-L, the motor was qualified for 7 years continuous duty at 150'C.Since the motor is not generally used except for testing, and the containment ambient is about 50'C, a 40 year life is certainly assured.
4~ItemNumbers16,18-Limitorque operators forvalves850A,Bg857AgBgC856860ADg704A~B852AgB~5.AsnotedinRG&E'sprevioussubmittal ofSeptember 4,1981,theissueof"aging"isaddressed inourLimitorque Qualifi-cationReportB0003.ItemNumber27-HydrogenRecombiner BlowerMotor.TwoitemsofconcernwereraisedintheFRCTER;qualified lifeandsplicematerialevaluation.
During the 1982 refueling outage, RG&E replaced the motor-to-lead splice insulation with qualified Raychem sleeves (designated as Category I.a in the FRC TER).Item Numbers 29, 30-Cooling fans for motors for RHR, Charging, SI, and CS pumps.As noted in RG&E's reference 69, Westinghouse Report 71-1C2-RADMC-Rl entitled"Effects of Radiation on Insulating Materials Used in Westinghouse Medium Motors", all typical materials and combinations used in the motors, including connections and greases, have been tested by Westinghouse.
Asnotedinthequalification documentWCAP7410-L,themotorwasqualified for7yearscontinuous dutyat150'C.Sincethemotorisnotgenerally usedexceptfortesting,andthecontainment ambientisabout50'C,a40yearlifeiscertainly assured.
The only adverse environment which might be experienced by these motors is radiation, which has been conservatively estimated at 2.8 x 10 rads.As noted in the test results, only Polyester and Teflon were at all susceptible to degradation at this level of radiation.
Duringthe1982refueling outage,RG&Ereplacedthemotor-to-leadspliceinsulation withqualified Raychemsleeves(designated asCategoryI.aintheFRCTER).ItemNumbers29,30-CoolingfansformotorsforRHR,Charging, SI,andCSpumps.AsnotedinRG&E'sreference 69,Westinghouse Report71-1C2-RADMC-Rl entitled"EffectsofRadiation onInsulating Materials UsedinWestinghouse MediumMotors",alltypicalmaterials andcombinations usedinthemotors,including connections andgreases,havebeentestedbyWestinghouse.
These materials are not used in our motors.Thus, RG&E has concluded that the motors are qualified for their intended services.It is also noted in the report that.these motors have an expected operating life of 20 years.Since the motors are used intermittently, and are not operated at their maximum rating at all times, a 40-year life can be expected.Further, all fans and motors are lubricated and inspected on a periodic (roughly one year)basis in accordance with the Ginna Station preventive maintenance program.These are detailed primarily in procedures A-1011, PM-2, PM-3, and M-45.2 If any signs of degradation are apparent, major maintenance such as insulation replacement is scheduled and performed in accordance with these maintenance procedures.
Theonlyadverseenvironment whichmightbeexperienced bythesemotorsisradiation, whichhasbeenconservatively estimated at2.8x10rads.Asnotedinthetestresults,onlyPolyester andTeflonwereatallsusceptible todegradation atthislevelofradiation.
Thus, the RG&E program ensures that failure due to aging is minimized.
Thesematerials arenotusedinourmotors.Thus,RG&Ehasconcluded thatthemotorsarequalified fortheirintendedservices.
Equipment Item No.33-Terminal blocks.As noted in RG&E'February 1, 1983 submittal, these terminal blocks were replaced with Raychem sleeves during the Spring 1982 refueling outage.Equipment Item Numbers 34, 35-Kerite Cable in Containment.
Itisalsonotedinthereportthat.thesemotorshaveanexpectedoperating lifeof20years.Sincethemotorsareusedintermittently, andarenotoperatedattheirmaximumratingatalltimes,a40-yearlifecanbeexpected.
As noted in our February 1, 1983 submittal, RG&E considers the full range of Kerite power and control cable used at Ginna to be properly environmentally qualified.
Further,allfansandmotorsarelubricated andinspected onaperiodic(roughlyoneyear)basisinaccordance withtheGinnaStationpreventive maintenance program.Thesearedetailedprimarily inprocedures A-1011,PM-2,PM-3,andM-45.2Ifanysignsofdegradation areapparent, majormaintenance suchasinsulation replacement isscheduled andperformed inaccordance withthesemaintenance procedures.
However, we have received another report from Kerite documenting environ-mental qualification for cable used at Ginna.This proprietary report, is attached as Reference 78.The confidential attachments are not being submitted; however, they are available for review at RG&E.
Thus,theRG&Eprogramensuresthatfailureduetoagingisminimized.
As noted in the cover letter to this reference the testing was performed for a No.16 AWG conductor, rather than'o.10 AWG.Based on a comparison of the insulation and jacket.thicknesses, it is considered that the differences are insignificant.
Equipment ItemNo.33-Terminalblocks.AsnotedinRG&E'February1,1983submittal, theseterminalblockswerereplacedwithRaychemsleevesduringtheSpring1982refueling outage.Equipment ItemNumbers34,35-KeriteCableinContainment.
Thus, it can be concluded that, the Kerite cable installed at Ginna is properly environmentally qualified.
AsnotedinourFebruary1,1983submittal, RG&Econsiders thefullrangeofKeritepowerandcontrolcableusedatGinnatobeproperlyenvironmentally qualified.
Equipment Item Numbers 37, 38-Coleman cable inside and outside containment.
However,wehavereceivedanotherreportfromKeritedocumenting environ-mentalqualification forcableusedatGinna.Thisproprietary report,isattachedasReference 78.Theconfidential attachments arenotbeingsubmitted; however,theyareavailable forreviewatRG&E.
In RG&E's letter of September 7, 1981 a response was provided relative to the radiation qualification of the Coleman cable (i.e., DOR Guidelines are met).In RG&E's letter of February 1, 1983, Reference 76 was provided to show that the materials of construction of the cable outside containment could meet and exceed the required post-accident dose.RG&E thus considers these items to be resolved.Equipment Item Numbers 39, 40-Rome and General Cable Outside Containment.
Asnotedinthecoverlettertothisreference thetestingwasperformed foraNo.16AWGconductor, ratherthan'o.10AWG.Basedonacomparison oftheinsulation andjacket.thicknesses, itisconsidered thatthedifferences areinsignificant.
Reference 76 was provided as an attachment.
Thus,itcanbeconcluded that,theKeritecableinstalled atGinnaisproperlyenvironmentally qualified.
to our February 1, 1983 letter.This reference provided the necessary radiation qualification information for the material of construction of this cable;thus, RGGE considers these items resolved.Equipment Item Numbers 41-47, 49 Transmitters.
Equipment ItemNumbers37,38-Colemancableinsideandoutsidecontainment.
All of these transmitters have been replaced with Foxboro NE-Series transmitters.
InRG&E'sletterofSeptember 7,1981aresponsewasprovidedrelativetotheradiation qualification oftheColemancable(i.e.,DORGuidelines aremet).InRG&E'sletterofFebruary1,1983,Reference 76wasprovidedtoshowthatthematerials ofconstruction ofthecableoutsidecontainment couldmeetandexceedtherequiredpost-accident dose.RG&Ethusconsiders theseitemstoberesolved.
See the discussion for item 3 of Attachment 1 to our February 1, 1983 letter.Equipment, Item Number 48.BAST level transmitters.
Equipment ItemNumbers39,40-RomeandGeneralCableOutsideContainment.
The BAST level transmitters are located in the auxiliary building, and provide signals to automatically switch the suction source of the Safety Injection Pumps from the BAST to the RWST.This function is completed before there would be any sump recirculation.
Reference 76wasprovidedasanattachment.
Thus, these transmitters are required to perform a safety function in a"mild" environment.
toourFebruary1,1983letter.Thisreference providedthenecessary radiation qualification information forthematerialofconstruction ofthiscable;thus,RGGEconsiders theseitemsresolved.
Equipment, Item No.50-Reactor Coolant Temperature RTD's.As noted in our February 1, 1983 submittal, RG6E does not at, this time consider the TC RTD's to be required for operation in a harsh environment.
Equipment ItemNumbers41-47,49Transmitters.
RME will have installed qualified Conax RTD's in the hot legs by the end of the 1984 refueling outage.These RTD's are relied upon for input to the saturation meter.The cold leg temperature indication is used as 1(N,i'I t'i J, a d t 1 0 back-up information t'o help determine natural circulation, and as such it is not considered to require full environmental qualification.
Allofthesetransmitters havebeenreplacedwithFoxboroNE-Seriestransmitters.
A summary of the qualification test, report for Conax RTD's is included as Reference 79.The entire report is on file at the RG&E offices, and can be reviewed if desired.14.Item Number 55-Reactor Containment Fan Cooler Motors.In our February 1, 1983 submittal, RG&E discussed most ofthe designated open items.Additional information is as follows: a)Motor Inspection, Including Bearings: During the Spring 1983 refueling outage, RG&E removed and inspected the fan cooler motor and bearings.These were found to be in excellent condition.
Seethediscussion foritem3ofAttachment 1toourFebruary1,1983letter.Equipment, ItemNumber48.BASTleveltransmitters.
Although not.necessary, the bearings were replaced.The original bearings are currently available at RG&E for inspection, , if desired.The motor, windings, and splices were also in excellent condition, with no abnormal signs of degradation.
TheBASTleveltransmitters arelocatedintheauxiliary
b)Changeout of Grease: Chevron NRRG grease is now being used in these motors.A copy of the Chevron bulletin, and applicable pages of Ginna procedure A-1011 are included with this report as RG&E Reference 80.c)Radiation Qualification:
: building, andprovidesignalstoautomatically switchthesuctionsourceoftheSafetyInjection PumpsfromtheBASTtotheRWST.Thisfunctioniscompleted beforetherewouldbeanysumprecirculation.
The radiation qualification testing used to qualify the motors used industry standard gamma techniques.
Thus,thesetransmitters arerequiredtoperformasafetyfunctionina"mild"environment.
As noted in Regulatory Guide 1.89,..."NUREG/CR-2089 concluded that standard gamma simulators can adequately duplicate damage from both ambient and accident radiation environments"...
Equipment, ItemNo.50-ReactorCoolantTemperature RTD's.AsnotedinourFebruary1,1983submittal, RG6Edoesnotat,thistimeconsidertheTCRTD'stoberequiredforoperation inaharshenvironment.
Thus, this issue is considered resolved.15.Equipment Item Numbers 56, 57-Switchgear.
RMEwillhaveinstalled qualified ConaxRTD'sinthehotlegsbytheendofthe1984refueling outage.TheseRTD'sarerelieduponforinputtothesaturation meter.Thecoldlegtemperature indication isusedas 1(N,i'It'iJ,adt10 back-upinformation t'ohelpdetermine naturalcirculation, andassuchitisnotconsidered torequirefullenvironmental qualification.
An explanation was provided in RG&E's February 1, 1983 submittal.
Asummaryofthequalification test,reportforConaxRTD'sisincludedasReference 79.TheentirereportisonfileattheRG&Eoffices,andcanbereviewedifdesired.14.ItemNumber55-ReactorContainment FanCoolerMotors.InourFebruary1,1983submittal, RG&Ediscussed mostofthedesignated openitems.Additional information isasfollows:a)MotorInspection, Including Bearings:
16.Equipment, Item Number 62-Sump"B" Level Detectors.
DuringtheSpring1983refueling outage,RG&Eremovedandinspected thefancoolermotorandbearings.
These detectors have been replaced with qualified Trans-america DeLaval (GEM)units Part No.LS57761.Excerpts of the qualification documentation is provided as-Reference 81.The entire set of qualification reports"Nuclear Qualification Test Program on a Liquid Level Transmitter and Receiver" Report Nos.45700-1 and 45700-2 are on file at, RG&E, and can be reviewed if desired.The first report documents qualifi-cation for radiation, aging, seismic, and abnormal conditions.
Thesewerefoundtobeinexcellent condition.
The second report documents the LOCA/SLB accident environmental testing.Note that the qualification reports are for Part No.XM-54854.
Althoughnot.necessary, thebearingswerereplaced.
hl I A letter documenting that the tested units are similar to the installed units is also being transmitted as part of Ref.81.Finally, RGEE has, as required in the test conclusions, provided qualified interconnect cable for equipment interface.
Theoriginalbearingsarecurrently available atRG&Eforinspection,
A summary of documentation relative to the qualification of the Boston Xnsulated wire cable used is also provided as part of Reference 81.Test Report 915,"Flame and Radiation Resistant Cables for Nuclear Power Plants" 11/80, is on file at RGGE.17.Equipment Item Number 63-Hydrogen Recombiner.
,ifdesired.Themotor,windings, andspliceswerealsoinexcellent condition, withnoabnormalsignsofdegradation.
As noted in the Franklin TER,"pending the successful reso-lution of the pressure switches outstanding item, this equipment is considered qualified".
b)Changeout ofGrease:ChevronNRRGgreaseisnowbeingusedinthesemotors.AcopyoftheChevronbulletin, andapplicable pagesofGinnaprocedure A-1011areincludedwiththisreportasRG&EReference 80.c)Radiation Qualification:
RG6E has decided to replace the Barton pressure instrumentation with fully qualified Foxboro NE-Series transmitters (see item 11 above)during the 1984 refueling outage.18.Equipment Item Number 64-Namco limit switch.As noted in RG&E February 1, 1983 submittal, the model number of the installed switches is EA180-11302, identical to those in the test report.This item is considered resolved.~19.Equipment Xtem Number 65-LVDT for pressurizer safety valves.This item was discussed in RGEE's February 1, 1983 submittal.
Theradiation qualification testingusedtoqualifythemotorsusedindustrystandardgammatechniques.
The installed units are 500 XS-ZTR.As noted in the Franklin TER,"...when model No.500XS-ZTR is installed it will be qualified to NUREG-0588 Category I..." 20.Equipment Xtem Number 66-Valcor SOV's for the reactor vessel head vent.21.As discussed in our February 1, 1983 submittal, it has been confirmed that, the model number of the installed valves is V52600-6042.
AsnotedinRegulatory Guide1.89,..."NUREG/CR-2089 concluded thatstandardgammasimulators canadequately duplicate damagefrombothambientandaccidentradiation environments"...
This is included in the listing of vales qualified by test report QR-52600-5940-2, Reference 73.Thus, this item is considered fully qualified.
Thus,thisissueisconsidered resolved.
Equipment Xtem No.67-Cont.Pressure Transmitters.
15.Equipment ItemNumbers56,57-Switchgear.
RGGE has replaced these transmitters with fully qualified Foxboro NE-Series transmitters (see item 11 above).In addition to the explanation of the items discussed in the Franklin TER, RG&E will address additional equipment installed, either as a result of TMI issues, or for other reasons.z~.Transmitters
Anexplanation wasprovidedinRG&E'sFebruary1,1983submittal.
-In addition to equipment items 41, 42, 43, 44, 45, 46, 47, 49, 63, and 67, which are Foxboro NE-Series, transmitters, RG&E has also replaced the transmitters which monitor other parameters, even though not all are required to perform a safety function in a harsh environment.
16.Equipment, ItemNumber62-Sump"B"LevelDetectors.
These additional transmitters are: a.RC Wide Range Pressure (0-3000 psig)PT-420, PT-420A Foxboro Model Number N-E11GH b.Auxiliary Feedwater Discharge Pressure (0-2000 psig)PT-2019, 2029, 2030 Foxboro Model Number N-E11GM[TMI II.E.1.2]c.RHR, SI Flow (0-500, 0-800 in WC)FT-626, FT-924, FT-925 Foxboro Model Number N-E13DM d.RHR to SI Flow (0-200" WC)FT-931A, FT-931B Foxboro Model Number N-E13DM e.Condensate Storage Tank Level (0-24')LT-2022, LT-2022A Foxboro Model Number N-E13DM f.AFW Flow (0-300" WC)FT-2001, 2002, 2013, 2014 Foxboro Model Number N-E13DM[TMI II.E.1.2]g.AFW Flow (0 120 WC)FT 20006'007'009 2015 Foxboro Model Number N-E13DM[TMI II.E.1.2]When RG&E's October 31, 1980 report is fully updated, the installation of these transmitters will be noted.It should be noted that the Franklin TER suggests CVCS flow be added to the listing of environmentally qualified parameters.
Thesedetectors havebeenreplacedwithqualified Trans-americaDeLaval(GEM)unitsPartNo.LS57761.Excerptsofthequalification documentation isprovidedas-Reference 81.Theentiresetofqualification reports"NuclearQualification TestProgramonaLiquidLevelTransmitter andReceiver" ReportNos.45700-1and45700-2areonfileat,RG&E,andcanbereviewedifdesired.Thefirstreportdocuments qualifi-cationforradiation, aging,seismic,andabnormalconditions.
RG&E does not consider the CVCS flow instruments to be in a harsh environment (it would be used for normal shutdown only, since SI is used for accidents), and pressurizer level is the parameter which would be used as the prime indication of RCS inventory control.Thus, CVCS flow has not been added to RG6E s list of environmentally qualified instrumentation.
Thesecondreportdocuments theLOCA/SLBaccidentenvironmental testing.Notethatthequalification reportsareforPartNo.XM-54854.
24.Post-Accident, Sampling System, TMI Item II.B.3.The only portion of the PASS required to be environmentally qualified is the equipment.
hlI Aletterdocumenting thatthetestedunitsaresimilartotheinstalled unitsisalsobeingtransmitted aspartofRef.81.Finally,RGEEhas,asrequiredinthetestconclusions, providedqualified interconnect cableforequipment interface.
used to draw a reactor coolant sample.This consists of replacement of the solenoid for SOV 955.This solenoid is being installed in conjunction with those being supplied as items 1, 2, 4, 5, 6, 8 and 9.The schedule for installation and documentation is provided in paragraph 1 of this enclosure.
Asummaryofdocumentation relativetothequalification oftheBostonXnsulated wirecableusedisalsoprovidedaspartofReference 81.TestReport915,"FlameandRadiation Resistant CablesforNuclearPowerPlants"11/80,isonfileatRGGE.17.Equipment ItemNumber63-HydrogenRecombiner.
25.Hydrogen Monitors.TMI Item II.F.1.6.These monitors are provided by COMSIP, Inc.Pertinent, excerpts, provided as Reference 83, are enclosed.The entire proprietary report is on file at, RG&E.A discussion of the retest of the sample pump is also provided in the excerpts from EAST Project 1035-8, included as part of Reference 83.
AsnotedintheFranklinTER,"pendingthesuccessful reso-lutionofthepressureswitchesoutstanding item,thisequipment isconsidered qualified".
RG6EhasdecidedtoreplacetheBartonpressureinstrumentation withfullyqualified FoxboroNE-Series transmitters (seeitem11above)duringthe1984refueling outage.18.Equipment ItemNumber64-Namcolimitswitch.AsnotedinRG&EFebruary1,1983submittal, themodelnumberoftheinstalled switchesisEA180-11302, identical tothoseinthetestreport.Thisitemisconsidered resolved.
~19.Equipment XtemNumber65-LVDTforpressurizer safetyvalves.Thisitemwasdiscussed inRGEE'sFebruary1,1983submittal.
Theinstalled unitsare500XS-ZTR.AsnotedintheFranklinTER,"...whenmodelNo.500XS-ZTR isinstalled itwillbequalified toNUREG-0588 CategoryI..."20.Equipment XtemNumber66-ValcorSOV'sforthereactorvesselheadvent.21.Asdiscussed inourFebruary1,1983submittal, ithasbeenconfirmed that,themodelnumberoftheinstalled valvesisV52600-6042.
Thisisincludedinthelistingofvalesqualified bytestreportQR-52600-5940-2, Reference 73.Thus,thisitemisconsidered fullyqualified.
Equipment XtemNo.67-Cont.PressureTransmitters.
RGGEhasreplacedthesetransmitters withfullyqualified FoxboroNE-Series transmitters (seeitem11above).Inadditiontotheexplanation oftheitemsdiscussed intheFranklinTER,RG&Ewilladdressadditional equipment installed, eitherasaresultofTMIissues,orforotherreasons.z~.Transmitters
-Inadditiontoequipment items41,42,43,44,45,46,47,49,63,and67,whichareFoxboroNE-Series, transmitters, RG&Ehasalsoreplacedthetransmitters whichmonitorotherparameters, eventhoughnotallarerequired toperformasafetyfunctioninaharshenvironment.
Theseadditional transmitters are:a.RCWideRangePressure(0-3000psig)PT-420,PT-420AFoxboroModelNumberN-E11GHb.Auxiliary Feedwater Discharge Pressure(0-2000psig)PT-2019,2029,2030FoxboroModelNumberN-E11GM[TMIII.E.1.2]
c.RHR,SIFlow(0-500,0-800inWC)FT-626,FT-924,FT-925FoxboroModelNumberN-E13DMd.RHRtoSIFlow(0-200"WC)FT-931A,FT-931BFoxboroModelNumberN-E13DMe.Condensate StorageTankLevel(0-24')LT-2022,LT-2022AFoxboroModelNumberN-E13DMf.AFWFlow(0-300"WC)FT-2001,2002,2013,2014FoxboroModelNumberN-E13DM[TMIII.E.1.2]
g.AFWFlow(0120WC)FT20006'007'009 2015FoxboroModelNumberN-E13DM[TMIII.E.1.2]
WhenRG&E'sOctober31,1980reportisfullyupdated,theinstallation ofthesetransmitters willbenoted.ItshouldbenotedthattheFranklinTERsuggestsCVCSflowbeaddedtothelistingofenvironmentally qualified parameters.
RG&EdoesnotconsidertheCVCSflowinstruments tobeinaharshenvironment (itwouldbeusedfornormalshutdownonly,sinceSIisusedforaccidents),
andpressurizer levelistheparameter whichwouldbeusedastheprimeindication ofRCSinventory control.Thus,CVCSflowhasnotbeenaddedtoRG6Eslistofenvironmentally qualified instrumentation.
24.Post-Accident, SamplingSystem,TMIItemII.B.3.TheonlyportionofthePASSrequiredtobeenvironmentally qualified istheequipment.
usedtodrawareactorcoolantsample.Thisconsistsofreplacement ofthesolenoidforSOV955.Thissolenoidisbeinginstalled inconjunction withthosebeingsuppliedasitems1,2,4,5,6,8and9.Thescheduleforinstallation anddocumentation isprovidedinparagraph 1ofthisenclosure.
25.HydrogenMonitors.
TMIItemII.F.1.6.
ThesemonitorsareprovidedbyCOMSIP,Inc.Pertinent,
: excerpts, providedasReference 83,areenclosed.
Theentireproprietary reportisonfileat,RG&E.Adiscussion oftheretestofthesamplepumpisalsoprovidedintheexcerptsfromEASTProject1035-8,includedaspartofReference
: 83.
I'S'I Lubricants.
I'S'I Lubricants.
Thelubricants used'ormotorsatGinnaStationareprimarily Mobiloils,suchasDTE25,26,andMobiluxEP.1andEP.2.AsstatedinenclosedReference 84,theselubricants havearadiation resistance inexcessof3x10rads.Since)hegreatestdoseexpectedintheseapplications isabout3x10rads(RHRpumps),significant marginisapparent.
The lubricants used'or motors at Ginna Station are primarily Mobil oils, such as DTE 25, 26, and Mobilux EP.1 and EP.2.As stated in enclosed Reference 84, these lubricants have a radiation resistance in excess of 3x10 rads.Since)he greatest dose expected in these applications is about 3x10 rads (RHR pumps), significant margin is apparent.27.Regulatory Guide 1.97 Guidance.A comparison of RG1.97 to present RG6E instrumentation was provided in a letter from John E.Maier to Dennis Crutchfield dated January 31, 1984.
27.Regulatory Guide1.97Guidance.
RGaE Reference 77 VAlCOR VAI.COB ENGINEERING CORPORATlON 2 LAWRENCE ROAD, SPRINGPIELD, NEW JERSEY 07061, USA.~(201)467.8400 TWX 710-996.6976
Acomparison ofRG1.97topresentRG6Einstrumentation wasprovidedinaletterfromJohnE.MaiertoDennisCrutchfield datedJanuary31,1984.
~CABLE: VALCOR Similarity Qualification Test Report SKA 11419 Solenoid Valves For Rochester Gas t'1 Electric Corp.INTRODUCTION The valves supplied to Rochester Gas 5 Electric Corp.on P.O.836725-1500-08 are qualified on the basis of similarity to previously qualified valves.DISCUSSION Valcor Qualification Report QR52600-5940-2 (Reference 1)documents the procedures and tests conducted to qualify Valcor Series V526 solenoid valves to IEEE Standard 323-1974, based on the following conditions, without-degradation of performance.
RGaEReference 77VAlCORVAI.COBENGINEERING CORPORATlON 2LAWRENCEROAD,SPRINGPIELD, NEWJERSEY07061,USA.~(201)467.8400TWX710-996.6976
1.Normal environment of 120 F (maximum)for 40 years (minimum)2.Experience a 2xl0 RAD intergrated radiation dose.8 3.Operate a minimum of 45,000 cycles, each cycle not exceeding one half hour duration.4.Sustain a 4.5g minimum seismic event.5: Experience two LOCA onsets of 346 F and 113 psig and sustain a post LOCA environment for 6.2 years minimum at 130 F.The valves supplied to Rochester Gas 5 Electric Corp.are qualified'n the basis of similarity as outlined below: The following valve is structurally similar to valve V57300-5220-1 which was seismically qualified and reported in MR57300-5220-1-2, (Reference 2)except that the solenoid assembly construction is similar to valve V52600-6042-1 noted in Table I of QR52600-5940-2.
~CABLE:VALCORSimilarity Qualification TestReportSKA11419SolenoidValvesForRochester Gast'1ElectricCorp.INTRODUCTION ThevalvessuppliedtoRochester Gas5ElectricCorp.onP.O.836725-1500-08 arequalified onthebasisofsimilarity topreviously qualified valves.DISCUSSION ValcorQualification ReportQR52600-5940-2 (Reference 1)documents theprocedures andtestsconducted toqualifyValcorSeriesV526solenoidvalvestoIEEEStandard323-1974, basedonthefollowing conditions, without-degradation ofperformance.
V573-5242-1 All electrical components housed within the solenoid assembly are identical to the hardware qualified.
1.Normalenvironment of120F(maximum) for40years(minimum) 2.Experience a2xl0RADintergrated radiation dose.83.Operateaminimumof45,000cycles,eachcyclenotexceeding onehalfhourduration.
Changes such as the elimination of the zener, the rectifier or the position indication switches do not effect qualification.
4.Sustaina4.5gminimumseismicevent.5:Experience twoLOCAonsetsof346Fand113psigandsustainapostLOCAenvironment for6.2yearsminimumat130F.ThevalvessuppliedtoRochester Gas5ElectricCorp.arequalified'n thebasisofsimilarity asoutlinedbelow:Thefollowing valveisstructurally similartovalveV57300-5220-1 whichwasseismically qualified andreportedinMR57300-5220-1-2, (Reference 2)exceptthatthesolenoidassemblyconstruction issimilartovalveV52600-6042-1 notedinTableIofQR52600-5940-2.
Sheet 1 of 3 SKA 11419 Sheet 2 of 3 l P~u VALCOR ENGINEERING CORP.DISCUSSION (continued)
V573-5242-1 Allelectrical components housedwithinthesolenoidassemblyareidentical tothehardwarequalified.
The materials used in the pressure boundary assemblies of the subject valves and those used in the qualification valves are in accordance with the ASME Boiler and Pressure Vessel Code, Section III.Table I shows the similarities of materials used in these valves and qualification test valves.The other non-pressure boundary materials in these valves and qualification test valves are also similar.CONCLUSION Qualification is extended to the subject valves because.of their similarities of design, material, construction and load requirements to the previously qualified valves in Reference,l.
Changessuchastheelimination ofthezener,therectifier orthepositionindication switchesdonoteffectqualification.
REFERENCES 1.QR52600-5940-2, Qualification Test Report on SNUPPS Solenoid Valves.2.MR57300-5220-1-2, Seismic Qualification Test Report on Solenoid Valve P/N V57300-5220-1.
Sheet1of3 SKA11419Sheet2of3lP~uVALCORENGINEERING CORP.DISCUSSION (continued)
.H Boroson Assistant Chief Project Engineer ROCHESTER GAS 4 ELECTRIC CORP.VALVE MODEL NO.V573-5242-1 V52600-5291-2 V52600-5291-2 V52600-5940-2 NOMINAL (3)SIZE (IN)TYPE 3/8 3/8 1 SEAL.MATERIAL BODY (1)MATERIAL BONNET (2)MATERIAL SEISMIC TEST VALVES.Vespel C B IEEE-323-1974 QUALIFICATION TEST VALVE EPDM LIFE CYCLE TEST VALVES EPDM Carbon FLOW CAPACITY (CV)5.0 0.8 0.8 2.0 RATING CLASS 150 150 150 600 V52600-6042-1 1 G V57300-5220>>1 1 H (1)Body MTL: A-ASME SA240, Type 316 C-ASME SA515, Grade 70 D-ASME SA182, Type 316 (2)Bonnet mL: B-ASME SA-479, Type 316 (3)E-Direct Operating Poppet F-Direct Operating Shear Seal G-Pilot Assist Poppet H-Direct Operating Balanced Poppet Stellite 6B A Vespel'A 2.0 4.0 SKA 11419 Sheet 3 of 3 2500 150 VAlC8iP DTF 001 VALCOR ENGINEERING CORP DA TE 3/1 8/83 2 Lawrence Road, Springfield, NJ 07081 TWX BIO tt6 Sttt Mtlt.VAlCOt ORIGINATOR DATA TRANSMITTAL FORM TO" Rochester Gas 6 Electric Corp.8 East Avenue hester N.Y.1464 PROJECT: G.Wrobel-EWR 2292 CONT.NO..N-EG-32516 S/O.REPLY BY: ITEM NO.01 DOC.NUMBER SKA 11419 REV DESCRIPTION IEEE Report COPIES P T REF REMARKS:
Thematerials usedinthepressureboundaryassemblies ofthesubjectvalvesandthoseusedinthequalification valvesareinaccordance withtheASMEBoilerandPressureVesselCode,SectionIII.TableIshowsthesimilarities ofmaterials usedinthesevalvesandqualification testvalves.Theothernon-pressure boundarymaterials inthesevalvesandqualification testvalvesarealsosimilar.CONCLUSION Qualification isextendedtothesubjectvalvesbecause.oftheirsimilarities ofdesign,material, construction andloadrequirements tothepreviously qualified valvesinReference,l.
RGGE Reference 79 IPS-798 DESIGN QUALIFICATION TEST REPORT FOR CONAX RTD ASSEMBLIES FOR CLASS lE APPLICATIONS IN NUCLEAR POWER PLANTS L'L7EPL7EAIIL7k'300 WALOEN AVE., BUFFALO, N.Y.I4225~7IB 6844500~TELEX 9I 275~CABLE CONAXCO CONAX CORPORATION 2~00 Warden Ave..8uHaro, New York 14225 IPS-798*dr, t t Section 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 TABLE OF CONTENTS Title Scope Applicable Documents Class 1E Equipment Being Qualified Equipment Per formance Specifications Test Procedure Specific Features To Be Demonstrated by Testing RTD Test Assemblies Initial Calibration Age Conditioning Post Age Conditioning Testing Irradiation Post Irradiation Testing Seismic.Testing Post Seismic Testing Design Basis Event-Environmental Test{D.B.E.)Post Design Basis Event-Environmental Test{D.B.E.)Summary Supplementary Data Sections Pacae CONAX CORPORATION 2~p Warden Ave..Buffalo.New York 14225 IP t~y'Pb F (~r($, t 1$1,0 2.0 APPL I CABLE DOCUMENTS 2.1 Conax Cor oration Drawing 7138-10000 Drawing 2399-9627 Drawing 2316-9626 IPS-325 RTD Assembly Seismic Test Fixture Prototype RTD Assembly Design Qualification Material Test Report for Materials used in Conax Electric Penetration Assemblies and Electric Con-ductor Seal Assemblies The purpose of this document is to record the IEEE-323-74 Qualification performed by Conax Corporation on a Conax RTD Assembly.IPS-799 IPS-781 Seismic Vibration Test Report for IEEE-323-74 Qualified RTD Assemblies with Electric Conductor Seal Assembly IEEE-323-74 Qualification Test Procedure for Conax RTD Assemblies 2.2 Standards IEEE Std.323-1974 IEEE Std.344-1975 IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations.IEEE Recommended Practices for Seismic Qualification of Class lE Equipment for Nuclear Power Generating Stations CONAX CORPORATION 2300 Walden Ave..Buttato.New York 14225 IPS 3.0 CI ASS 1E EQUIPMENT BEING QUALIFIED The actual equipment being qualified is the following RTD Assembly: Descri tion Conax Part Number Spring Loaded RTD Assembly 7138-10000 The RTD Assembly consists of a dual 100 ohm, 3 wire, magnesium oxide insulated, sheathed RTD probe with polysulfone end seal, a spring loaded extension nipple, Conax Nuclear Service termination head and a eight (8)conductor 18 AWG electric conductor seal assembly (E.C.S.A.)
REFERENCES 1.QR52600-5940-2, Qualification TestReportonSNUPPSSolenoidValves.2.MR57300-5220-1-2, SeismicQualification TestReportonSolenoidValveP/NV57300-5220-1.
.4.0 EQUIPMENT PERFORMANCE SPECIFICATIONS
.HBorosonAssistant ChiefProjectEngineer ROCHESTER GAS4ELECTRICCORP.VALVEMODELNO.V573-5242-1 V52600-5291-2 V52600-5291-2 V52600-5940-2 NOMINAL(3)SIZE(IN)TYPE3/83/81SEAL.MATERIAL BODY(1)MATERIALBONNET(2)MATERIALSEISMICTESTVALVES.VespelCBIEEE-323-1974QUALIFICATION TESTVALVEEPDMLIFECYCLETESTVALVESEPDMCarbonFLOWCAPACITY(CV)5.00.80.82.0RATINGCLASS150150150600V52600-6042-1 1GV57300-5220>>1 1H(1)BodyMTL:A-ASMESA240,Type316C-ASMESA515,Grade70D-ASMESA182,Type316(2)BonnetmL:B-ASMESA-479,Type316(3)E-DirectOperating PoppetF-DirectOperating ShearSealG-PilotAssistPoppetH-DirectOperating BalancedPoppetStellite6BAVespel'A2.04.0SKA11419Sheet3of32500150 VAlC8iPDTF001VALCORENGINEERING CORPDATE3/18/832LawrenceRoad,Springfield, NJ07081TWXBIOtt6StttMtlt.VAlCOtORIGINATOR DATATRANSMITTAL FORMTO"Rochester Gas6ElectricCorp.8EastAvenuehesterN.Y.1464PROJECT:G.Wrobel-EWR2292CONT.NO..N-EG-32516 S/O.REPLYBY:ITEMNO.01DOC.NUMBERSKA11419REVDESCRIPTION IEEEReportCOPIESPTREFREMARKS:
.1~1 4.1.1 Accuracy shall be+1.0oF at 32oF and+1.5oF at 212 F.4.1.2 Insulation resistance of any conductor to sheath shall be 100 megohms minimum at 100V DC at room temperature.
RGGEReference 79IPS-798DESIGNQUALIFICATION TESTREPORTFORCONAXRTDASSEMBLIES FORCLASSlEAPPLICATIONS INNUCLEARPOWERPLANTSL'L7EPL7EAIIL7k'300 WALOENAVE.,BUFFALO,N.Y.I4225~7IB6844500~TELEX9I275~CABLECONAXCO CONAXCORPORATION 2~00WardenAve..8uHaro,NewYork14225IPS-798*dr,ttSection1.02.03.04.05.06.07.08.09.010.011.012.013.014.015.016.017.018.0TABLEOFCONTENTSTitleScopeApplicable Documents Class1EEquipment BeingQualified Equipment PerformanceSpecifications TestProcedure SpecificFeaturesToBeDemonstrated byTestingRTDTestAssemblies InitialCalibration AgeConditioning PostAgeConditioning TestingIrradiation PostIrradiation TestingSeismic.TestingPostSeismicTestingDesignBasisEvent-Environmental Test{D.B.E.)PostDesignBasisEvent-Environmental Test{D.B.E.)SummarySupplementary DataSectionsPacae CONAXCORPORATION 2~pWardenAve..Buffalo.NewYork14225IPt~y'PbF(~r($,t1$1,02.0APPLICABLEDOCUMENTS 2.1ConaxCororationDrawing7138-10000 Drawing2399-9627 Drawing2316-9626 IPS-325RTDAssemblySeismicTestFixturePrototype RTDAssemblyDesignQualification MaterialTestReportforMaterials usedinConaxElectricPenetration Assemblies andElectricCon-ductorSealAssemblies ThepurposeofthisdocumentistorecordtheIEEE-323-74 Qualification performed byConaxCorporation onaConaxRTDAssembly.
5.0 TEST PROCEDURE 5.1 The test procedure used was IPS-781 in Section 5 of Supplemental Data Section.6.0 SPECIFIC FEATURES TO BE DEMONSTRATED BY TESTING 6.1 Testing will be performed in order to demonstrate that the subject RTD Assembly will continue to function per design requirements throughout a series of test phases which will simulate conditions which can be expected to occur during its design life.6.2 The ability of the temperature indicating device to stay within its required tolerances for accuracy will be demonstrated as the primary requirement.
IPS-799IPS-781SeismicVibration TestReportforIEEE-323-74 Qualified RTDAssemblies withElectricConductor SealAssemblyIEEE-323-74 Qualification TestProcedure forConaxRTDAssemblies 2.2Standards IEEEStd.323-1974IEEEStd.344-1975IEEEStandardforQualifying ClasslEEquipment forNuclearPowerGenerating Stations.
In addition, features such as mechanical integrity will be demon-strated during simulated conditions including seismic simulations with no impairment to the function of the test unit.
IEEERecommended Practices forSeismicQualification ofClasslEEquipment forNuclearPowerGenerating Stations CONAXCORPORATION 2300WaldenAve..Buttato.NewYork14225IPS3.0CIASS1EEQUIPMENT BEINGQUALIFIED Theactualequipment beingqualified isthefollowing RTDAssembly:
CONAX CORPORATION 2300 Walden Ave,.Buffalo, New York 14225 Ip 7.0 RTD TEST ASSEMBLY 7.1 The following Conax RTD Test Assembly was assembled per the referenced drawings listed.The prototype assembly is, identical to those in drawing 7138-10000, but was provided with a thermowell to simulate the actual installed condition.
DescritionConaxPartNumberSpringLoadedRTDAssembly7138-10000 TheRTDAssemblyconsistsofadual100ohm,3wire,magnesium oxideinsulated, sheathedRTDprobewithpolysulfone endseal,aspringloadedextension nipple,ConaxNuclearServicetermination headandaeight(8)conductor 18AWGelectricconductor sealassembly(E.C.S.A.)
7.1.1 RTD Test Desi nation Code~Te RTD I Part Number 2316-9626 t
.4.0EQUIPMENT PERFORMANCE SPECIFICATIONS
CONAX CORPORATION 2300 We!den Ave..Buffafo.New York 14225 IPS-798 16.6 Results 16.6.1 D.B.E.Testing performed was in accordance with the guidelines of IEEE-323-74 and showed the ability of subjected test unit to withstand the simulated temperature
.1~14.1.1Accuracyshallbe+1.0oFat32oFand+1.5oFat212F.4.1.2Insulation resistance ofanyconductor tosheathshallbe100megohmsminimumat100VDCatroomtemperature.
-pressure profile of an actual loss of coolant accident.


==5.0 TESTPROCEDURE==
==17.0 CONCLUSION==
5.1Thetestprocedure usedwasIPS-781inSection5ofSupplemental DataSection.6.0SPECIFICFEATURESTOBEDEMONSTRATED BYTESTING6.1Testingwillbeperformed inordertodemonstrate thatthesubjectRTDAssemblywillcontinuetofunctionperdesignrequirements throughout aseriesoftestphaseswhichwillsimulateconditions whichcanbeexpectedtooccurduringitsdesignlife.6.2Theabilityofthetemperature indicating devicetostaywithinitsrequiredtolerances foraccuracywillbedemonstrated astheprimaryrequirement.
Inaddition, featuressuchasmechanical integrity willbedemon-stratedduringsimulated conditions including seismicsimulations withnoimpairment tothefunctionofthetestunit.
CONAXCORPORATION 2300WaldenAve,.Buffalo,NewYork14225Ip7.0RTDTESTASSEMBLY7.1Thefollowing ConaxRTDTestAssemblywasassembled perthereferenced drawingslisted.Theprototype assemblyis,identical tothoseindrawing7138-10000, butwasprovidedwithathermowell tosimulatetheactualinstalled condition.
7.1.1RTDTestDesinationCode~TeRTDIPartNumber2316-9626 t
CONAXCORPORATION 2300We!denAve..Buffafo.NewYork14225IPS-79816.6Results16.6.1D.B.E.Testingperformed wasinaccordance withtheguidelines ofIEEE-323-74 andshowedtheabilityofsubjected testunittowithstand thesimulated temperature
-pressureprofileofanactuallossofcoolantaccident.


==17.0CONCLUSION==
17.1 Based on the results of this test program, it is shown that Gonax P/N 7'138-10000 RTD Test Unit qualified all IEEE-323-74 and IEEE-344-75 criteria for safety related equipment for Nuclear Power Generating Stations.18.0 SUPPLEMENTARY DATA SECTIONS Section 1-Data Sheets Section 2-Photographs Section 3-Radiation Test Report Section 4-Design Basis Event-Environmental Test, Report (D.B.E.)Section Section 5-Accuracy h.Calibration Data V 6-Drawings Section 7-Typical OBE h SSE Test Response Curves 1~~~~1 s~~~~~s:~~~t~I)1>I 1 1 1 L 1~s j)I~11 La s~~1~~I::l,'Jm jtjl 1 j 1~I~~~1~Ills 1~I a,'i~I (il I>[',!ill t,'-,",!!I s~if';:}'I}lli: 1 I l}t:.'s I i~l I~<'}!'i t I}" j~ls~jl'I!I ii I jl j ttll le s~~j~'t jill ja~:<I~i!I'lla~)1~L i:!i!<1~~~~~~~jlj'};!1~~~~~Is~~ei 1 s~~1~~~1~~~I~'I ,sii il';I!.i i!as 1 i.~~I~~~1~+a~~~I'i~1~I~~il l~l}.: ill ij"~~~sla~~~>~~~1st~1 sl'es 1~~t~1 1~~1<1~~S i~!j.'.I';:>1~1~~r+~~~Sr~1~s~~~~1~~~1 1~~~sl: 1~~~~~t 1~I}I.'3 1~>i~~Is~~>I>)~'I',l~1 1 1~~it I s af;l!ij 1~~~s~I~~I'1~~I~I~1;:I le!li~~'I~1 sl)!<<I.I:la<I:.ii}}'>>lj'>~Le I':i 1~~~~>1~~)>~~~si~~gt,>~as~~<a>a><lsl~glhsh>r~,~aa>ses~1'>sea>fdL ea~'1 li'.~-pa ae s~~~~-1'l:-":::8TA~~1~1~1 s~1~1~~1~~&68)...9H L~.'I sl!i lee>~le ,'lll)l~<<<*a~~~I~~'~1~~~I~t~~~~lit)Lt}I}>}I~::~I~'l"'''-'-}-a I~t 1~~~::;::t~I~~I)::j il is 1~i~'lt 1~~\.',I,:jle ,I..:tj:~i<,,1~1~s I I I'~.>si" l~j<I<I s)~ll~~~~II:~~I~~~~:ll;~~><~~~~),'s s~if!il~<I~)!i 1'i)'~)~j I 1!!Ii I I I!s~~Q)ji 1~~1~<4~~~~~~I~}}.:~t j~1 ,I.)1'.I I~~~~~~s~~~~1 jll'~~s:)',)lt}''lj<sjl;!)l~~i~I~la<1~~~1)~)I!!1~~1'~i 1 l~!i<tel j!'i<I~1~1~1~1~>~~~~~~:il;.j s j j Il Ill)i}!jT~~~)~~>ji!!ni:I!I 1 j e.'!!I\;j!I 1~~~~ail~~~~iil!5~A~~~~l:si', C'RA 1~e I 1~<~it}I~I~~1 I~~ii'!li NS I~~~s~I~~a~~~~~~~<i~s!I I sl~a I~1 1~~~~1~~tl},I I f~.:I s~~1 I a~~~I~~~~l'I 1~~~i~>~~I))~~~I~lj 1~1 i~I>s 1~~~~)~1~~~e st;itj>'ll l!a', l t.'.t: ll;j~~1~, ij~.)~~~1~.1 1~>~~J~~'all~~a~~~~~"''~~~1~~~Ii 1-~s~~I')~s~~I~~~~1~1~~~~~~~~~l'll 11~1 ill 1'!1~it 1<>as;)is ial!1><s)I~~I i~~~~.~~j~~e a~1 t~~I I: s~~.~~1~~~~~~~>~~~~~I~ssa':I I'')A'aiba~~a~L>~~I~~~1 1~s I~~le~1~~~I~~1~'.'"I'~a~~~~~~~~~~~~~~~a~HIS I 4.-;.1~~~1'~~I~~~lj~~I",':~: I~~""I~~~~I>~~~1 1:'): 1'~~1'\~~.'><)I)AI))
 
l>>~:s)Ii)i.)i I>.'j-V I I I 0 Jl a.::l::::: '-':: l"".i 1~l~~:):i~lt~~*~~~'I~~'~I~1~~~S I~1~~~i~1~~~~r~~1~~~'a~BE::.T as~I I E Vl ONMENTA'L OFT.L TD'SS 0 AX<COO T PASS)~s I EM I T 0~1~~~~f~~i 1~1~'1 a.'.I."I::: 'L~~~a~~~~a 1~,.')a aa.i a~I~I~~";:}'::i'I t i~~NL)ET TEMP EAM AMBE P&ay~~~e~~~~~~~~~~~~~~~~.'.:~~~s~1~1~~~~~~~:~~~I:e~:a..j...>)~"~~~~~~~1~~~~I;-I~)s.'jr~~1~j~:<.".I~I~~~I~~1~1~~~~~;".'::I'"ZES 1~~~~~~~>~~~\~~~1~j~~~>~1~~i 1~~:i j!ii'I~, 1~1~~1 Wr~~~is I'.')I~~a~~~~1~~~~I~~'1~~I sl;I~a~l~~'''I~a 1~'hei~I~I'i':I ,1>~~~I<>>sll):.Ii jf~1~~~~.)~~~~I 1~I I~I~~aiba~~~~~~~~~<a~1 1~~~~1 s~~>~~~~1~I~~<~~~I~~i 1'~~~I'~1I~~:.':: I~a~I~~~~~<~~s~I'1~~1~1~:"I:~~~~~ll I~~"~'::-.-;.:.I'.i~~~~'~1'1~)~~~t)f~1~I~~1 I~~~~~~~~a~I~il 1~~: I.':..:'::
17.1Basedontheresultsofthistestprogram,itisshownthatGonaxP/N7'138-10000 RTDTestUnitqualified allIEEE-323-74 andIEEE-344-75 criteriaforsafetyrelatedequipment forNuclearPowerGenerating Stations.
'a:-'~..)s'lil'.~a I~~""I':: "-.j".i!}I: "i'.!~t: 1~<1)~j;-i::l l 1 1~~::):j:*!}l~'~1'1~~1 1~1~~~~I~~1~~)a!~~~" 1~s~~e~1~~I~*~~~1~~~~f~~1~~~1~~I~~!e:)'I~:-,'-&#xc3;M 1~~~i<,.'-AG".'I'
18.0SUPPLEMENTARY DATASECTIONSSection1-DataSheetsSection2-Photographs Section3-Radiation TestReportSection4-DesignBasisEvent-Environmental Test,Report(D.B.E.)SectionSection5-Accuracyh.Calibration DataV6-DrawingsSection7-TypicalOBEhSSETestResponseCurves 1~~~~1s~~~~~s:~~~t~I)1>I111L1~sj)I~11Las~~1~~I::l,'Jmjtjl1j1~I~~~1~Ills1~Ia,'i~I(ilI>[',!illt,'-,",!!Is~if';:}'I}lli:1Il}t:.'sIi~lI~<'}!'itI}"j~ls~jl'I!IiiIjljttllles~~j~'tjillja~:<I~i!I'lla~)1~Li:!i!<1~~~~~~~jlj'};!1~~~~~Is~~ei1s~~1~~~1~~~I~'I,siiil';I!.ii!as1i.~~I~~~1~+a~~~I'i~1~I~~ill~l}.:illij"~~~sla~~~>~~~1st~1sl'es1~~t~11~~1<1~~Si~!j.'.I';:>1~1~~r+~~~Sr~1~s~~~~1~~~11~~~sl:1~~~~~t1~I}I.'31~>i~~Is~~>I>)~'I',l~111~~itIsaf;l!ij1~~~s~I~~I'1~~I~I~1;:Ile!li~~'I~1sl)!<<I.I:la<I:.ii}}'>>lj'>~LeI':i1~~~~>1~~)>~~~si~~gt,>~as~~<a>a><lsl~glhsh>r~,~aa>ses~1'>sea>fdL ea~'1li'.~-paaes~~~~-1'l:-":::8TA~~1~1~1s~1~1~~1~~&68)...9HL~.'Isl!ilee>~le,'lll)l~<<<*a~~~I~~'~1~~~I~t~~~~lit)Lt}I}>}I~::~I~'l"'''-'-}-aI~t1~~~::;::t~I~~I)::jilis1~i~'lt1~~\.',I,:jle,I..:tj:~i<,,1~1~sIII'~.>si"l~j<I<Is)~ll~~~~II:~~I~~~~:ll;~~><~~~~),'ss~if!il~<I~)!i1'i)'~)~jI1!!IiIII!s~~Q)ji1~~1~<4~~~~~~I~}}.:~tj~1,I.)1'.II~~~~~~s~~~~1jll'~~s:)',)lt}''lj<sjl;!)l~~i~I~la<1~~~1)~)I!!1~~1'~i1l~!i<telj!'i<I~1~1~1~1~>~~~~~~:il;.jsjjIlIll)i}!jT~~~)~~>ji!!ni:I!I1je.'!!I\;j!I1~~~~ail~~~~iil!5~A~~~~l:si',C'RA1~eI1~<~it}I~I~~1I~~ii'!liNSI~~~s~I~~a~~~~~~~<i~s!IIsl~aI~11~~~~1~~tl},IIf~.:Is~~1Ia~~~I~~~~l'I1~~~i~>~~I))~~~I~lj1~1i~I>s1~~~~)~1~~~est;itj>'lll!a',lt.'.t:ll;j~~1~,ij~.)~~~1~.11~>~~J~~'all~~a~~~~~"''~~~1~~~Ii1-~s~~I')~s~~I~~~~1~1~~~~~~~~~l'll11~1ill1'!1~it1<>as;)isial!1><s)I~~Ii~~~~.~~j~~ea~1t~~II:s~~.~~1~~~~~~~>~~~~~I~ssa':II'')A'aiba~~a~L>~~I~~~11~sI~~le~1~~~I~~1~'.'"I'~a~~~~~~~~~~~~~~~a~HISI4.-;.1~~~1'~~I~~~lj~~I",':~:I~~""I~~~~I>~~~11:'):1'~~1'\~~.'><)I)AI))
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I Published by Chevron U.S.A.inc.to report important product technical information.
IPublished byChevronU.S.A.inc.toreportimportant producttechnical information.
Chew~en echmc@II BuIIIIetin RGGE Reference-,80 Chevron CHEVROi%&#xc3;K LUBHICAVIS No.10 la-1-78 A Chevron markets a line of Nuclear Radiation Resistant Lubricants
Chew~enechmc@IIBuIIIIetin RGGEReference-,80 ChevronCHEVROi%&#xc3;KLUBHICAVIS No.10la-1-78AChevronmarketsalineofNuclearRadiation Resistant Lubricants
-currently 2 oils and 4 greases for use in envtrorments sub)ected Co high radiation dosages.These specialty products have successfully served the Nuclear<<~dus~~since the 1950's and to the best of our knowledge represent the only line'f..these products marketed general'Q In the non Ccrrmunist world..Because of their expense and lImited application these products are available for sale o~through the Centra1 Order Desk, Richnord, California.
-currently 2oilsand4greasesforuseinenvtrorments sub)ected Cohighradiation dosages.Thesespecialty productshavesuccessfully servedtheNuclear<<~dus~~sincethe1950'sandtothebestofourknowledge represent theonlyline'f..these productsmarketedgeneral'Q InthenonCcrrmunist world..BecauseoftheirexpenseandlImitedapplication theseproductsareavailable forsaleo~throughtheCentra1OrderDesk,Richnord, California.
Refer to the Price Book or the Tanporary Salesfax Page attached (Table I)for orderIr~procedures.
RefertothePriceBookortheTanporary SalesfaxPageattached(TableI)fororderIr~procedures.
'lee purpose of this Bulletin is Co assist In the handling of techrZcal ard sales Inquiries.
'leepurposeofthisBulletinisCoassistInthehandlingoftechrZcal ardsalesInquiries.
Technical InauIries not covered in this Bulletin should be.directed to Cnevron Reset ch Ccmar v Rrketh ae ces tele.1 2"-4.1 taraa~venue c.Op N'uclear mcUation affects organic lubricants.
Technical InauIries notcoveredinthisBulletinshouldbe.directedtoCnevronResetchCcmarvRrkethaecestele.12"-4.1taraa~venuec.OpN'uclearmcUationaffectsorganiclubricants.
Any resulting change is genially urxiesirable because lubricant properties are h<<<<hly optImized for a given appl"cation.
Anyresulting changeisgeniallyurxiesirable becauselubricant properties areh<<<<hlyoptImized foragivenappl"cation.
Thus, it is Important to use radiation-resistant oils ard greases in all applications sub)ected to high doses of destructive nuclear radiation (radiolysis).
Thus,itisImportant touseradiation-resistant oilsardgreasesinallapplications sub)ected tohighdosesofdestructive nuclearradiation (radiolysis).
Certain general effects are cmmon In the racUolvsis of both oils and greases.ChemLcal1y, hydrogen ard other gases evolve, arA unsaturation arA cross-lir~
CertaingeneraleffectsarecmmonIntheracUolvsis ofbothoilsandgreases.ChemLcal1y, hydrogenardothergasesevolve,arAunsaturation arAcross-lir~
of the organic molecules take place.Both low and high molecular weight materials are formed.T?m 1arger molecules predcrninate.
oftheorganicmolecules takeplace.Bothlowandhighmolecular weightmaterials areformed.T?m1argermolecules predcrninate.
This is reflected physically in an increase in viscosity ard ultImate geXation as<<llustrated in P~~e 1.Greases Init~became softer due Co attack on the thickening agent.Eventually, they also harden as the base oil cross-~<<.This is illustrated in Figure 2.'Inhere are.many specific radiolpsis effects dependImg upon the cotrposition of a given lubricant.
Thisisreflected physically inanincreaseinviscosity ardultImategeXationas<<llustrated inP~~e1.GreasesInit~becamesofterdueCoattackonthethickening agent.Eventually, theyalsohardenasthebaseoilcross-~<<.
For example, diester base oils, phosphate esters (antiwear tives)and halogenated materials (EP agents), each produce acids at a low radiation dose.Polymers such as polybutenes ard polymethacrylates cleave readi~~ard thus lose their V.I.ImprovIng function.Silicone antifoam agents are also em~ily dest.oyed.We approxImate order of radiation stabI1ity of organ'c luids used in lubr<<icants is shown in F<<~e 3.Lirtkted Distributicn:
Thisisillustrated inFigure2.'Inhereare.manyspecificradiolpsis effectsdependImg uponthecotrposition ofagivenlubricant.
Technical Sales Representative es Representatives Others upon Request Other factors also affect stability.
Forexample,diesterbaseoils,phosphate esters(antiwear tives)andhalogenated materials (EPagents),eachproduceacidsatalowradiation dose.Polymerssuchaspolybutenes ardpolymethacrylates cleavereadi~~ardthuslosetheirV.I.ImprovIng function.
EUgh.arcrratic content promotes good radiation stability.
Siliconeantifoamagentsarealsoem~ilydest.oyed.WeapproxImate orderofradiation stabI1ity oforgan'cluidsusedinlubr<<icants isshowninF<<~e3.LirtktedDistributicn:
An oxidizing atmosphere is bad, ard increasing temperature lowers the useful life of lubricants.
Technical SalesRepresentative esRepresentatives OthersuponRequest Otherfactorsalsoaffectstability.
Fluids below polyphenyl ethers in Figure'can have radiation resistance improved by including selected additives.
EUgh.arcrratic contentpromotesgoodradiation stability.
Our nuclear radiation-resistant lubricants are made from a33qrlarcmatic-type base oils and contain special additives.
Anoxidizing atmosphere isbad,ardincreasing temperature lowerstheusefullifeoflubricants.
They retain their physical properties and lubricating ability over a much wider r~~e of radiation dosage than con-ventional lubricants.
Fluidsbelowpolyphenyl ethersinFigure'canhaveradiation resistance improvedbyincluding selectedadditives.
Figure 0 ccmpares a resistant oil with conventiorM materials, while Figure 5 ccmpares a radiation-resistant grease with conventioral lubricants.
Ournuclearradiation-resistant lubricants aremadefroma33qrlarcmatic-type baseoilsandcontainspecialadditives.
Spec~>radiaticn-resistant lubricants which are usable urder specified nuclear'adiation dosages are described in Table l.Xnforration on operating limits and recomnended uses is included.Tables Zi through V~~give pertinent test data.Conventional soap-thickened, mineral oil-based greases will generally, withstand about 10"rads.Special conventional greases will withstand doses of at least 10'ads.&#xc3;uch higher doses can be tolerated by the NHR products.Conventioml compounded oils will general~>>take more radiation than shrd.lar greases, but the oils will exhibit wide variations in the doses that they will withstand.
Theyretaintheirphysicalproperties andlubricating abilityoveramuchwiderr~~eofradiation dosagethancon-ventional lubricants.
This depends on the base material, the additives used, the exposure conditions, and the performarxe property needed in the appMcation.
Figure0ccmparesaresistant oilwithconventiorM materials, whileFigure5ccmparesaradiation-resistant greasewithconventioral lubricants.
Encl.-Figures 1-5 Tables I-VZj: PC/TS 10/78  
Spec~>radiaticn-resistant lubricants whichareusableurderspecified nuclear'adiation dosagesaredescribed inTablel.Xnforration onoperating limitsandrecomnended usesisincluded.
',OOO~Q IOO 10 APPROX.SOLIDIFICATION POINT~~~~WORST OIL cn O.I C)C/)-O O.oj I I 0 I 00 I,OOO RADIATtON DOSE, megarads F I GURE 1: RADI AT I ON ALTERS Vl SCOS I TY OF OILS'Sold by Chevron U.S,A.inc.BEST OIL', I 0,000 l00,000 CHFVR04 RESEARCH COWPAi!Y'I CHROMED, CA L I f 0RN I g ZZ Sges78-  
TablesZithroughV~~givepertinent testdata.Conventional soap-thickened, mineraloil-based greaseswillgenerally, withstand about10"rads.Specialconventional greaseswillwithstand dosesofatleast10'ads.&#xc3;uchhigherdosescanbetolerated bytheNHRproducts.
@00 400 C)300 o 200 I-100/l'/VJORST GREASE BEST GREASE" 0 0.1 I 10 100 1,000 RADlATION DOSE, megarads F IGURE 2;RADIATION ALTERS CONSISTENCY OF GREASES'Sold by Chevron U.S.A.inc.10,000 100,000 CHEVRON RESEARCH COMPANY RICNIOND, CALIFORNIA RZ S98S7g-1 IOOOOO Polyphenyl Bhers~.Alkytaromajics Dies)et-s Silicates Disiloxanes IO GOO I OOO IOO IO Poiyphenyls Polygiycols Minerai Oi ls Phosphates Olefins Sili cones DOSE, eegarads FIGURE 3: RAOIATION RESISTANCE OF BASE OILS (APPROXIMATE GELATION POINT)OIEYROA RESEARCH CANPANY R I C$4QIO, GAL I FONl I A RZ 598580-I F1GURE 4 GAMMA 1RRAD1ATED 01LS NRRO 358 Turbine Lubricant (Mineral Oil)900 Gamma Dose, Megarads 4400 CHEYRON RESEARCH COMPANY RICKHOKD, CALIFORKIA PIi 780276 FlGURE 5 REACTOR lRRADlATED GREASES 4600 Equivalent Negarads))iii~J Qlle~4t@~~F,t I (cw Qf>9~,g>>>: Nio'NRRG 235 Type Grease , Aircraft instrument Sase (Diester Oil-Lithium Soap Thickener)
Conventioml compounded oilswillgeneral~>>
Aircraft High Temperature Grease (Mineral Oil-Sodium Amate.Thickener)
takemoreradiation thanshrd.largreases,buttheoilswillexhibitwidevariations inthedosesthattheywillwithstand.
.CHEVROH RESEARCH COHPAHY RICHNOND, GALIFORKIA PM 780277
Thisdependsonthebasematerial, theadditives used,theexposureconditions, andtheperformarxe propertyneededintheappMcation.
Encl.-Figures1-5TablesI-VZj:PC/TS10/78  
',OOO~QIOO10APPROX.SOLIDIFICATION POINT~~~~WORSTOILcnO.IC)C/)-OO.ojII0I00I,OOORADIATtON DOSE,megaradsFIGURE1:RADIATIONALTERSVlSCOSITYOFOILS'SoldbyChevronU.S,A.inc.BESTOIL',I0,000l00,000CHFVR04RESEARCHCOWPAi!Y' ICHROMED,CALIf0RNIgZZSges78-  
@00400C)300o200I-100/l'/VJORSTGREASEBESTGREASE"00.1I101001,000RADlATION DOSE,megaradsFIGURE2;RADIATION ALTERSCONSISTENCY OFGREASES'SoldbyChevronU.S.A.inc.10,000100,000CHEVRONRESEARCHCOMPANYRICNIOND, CALIFORNIA RZS98S7g-1 IOOOOOPolyphenyl Bhers~.Alkytaromajics Dies)et-s Silicates Disiloxanes IOGOOIOOOIOOIOPoiyphenyls Polygiycols MineraiOilsPhosphates OlefinsSiliconesDOSE,eegaradsFIGURE3:RAOIATION RESISTANCE OFBASEOILS(APPROXIMATE GELATIONPOINT)OIEYROARESEARCHCANPANYRIC$4QIO,GALIFONlIARZ598580-I F1GURE4GAMMA1RRAD1ATED 01LSNRRO358TurbineLubricant (MineralOil)900GammaDose,Megarads4400CHEYRONRESEARCHCOMPANYRICKHOKD, CALIFORKIA PIi780276 FlGURE5REACTORlRRADlATED GREASES4600Equivalent Negarads))iii~JQlle~4t@~~F,tI(cwQf>9~,g>>>:Nio'NRRG235TypeGrease,Aircraftinstrument Sase(DiesterOil-LithiumSoapThickener)
AircraftHighTemperature Grease(MineralOil-SodiumAmate.Thickener)
.CHEVROHRESEARCHCOHPAHYRICHNOND, GALIFORKIA PM780277


.ableTTBPORABXSALiSPAXPAGE~lROH!KR144iECARTS GP.ducBadiat4ion Iose~t0~~'aiPoaIbmeeC17)10Ba4'"educe Descr4otion Recocncnded UsenuclearRadiation Resistant Greases25586oChevronHBBGrease159-23o163(-10to325)30P."enidsynthetic oil,scdiunanategellingagent,selenideoxidation inhibitor.
.able T TBPORABX SALiSPAX PAGE~lROH!KR 144iECARTS G P.duc Badiat4ion I ose~t 0~~'aiP o a Ibmee C 1 7)10 Ba4'"educe Descr4otion Recocncnded Use nuclear Radiation Resistant Greases 25586o Chevron HBB Grease 159-23 o 163 (-10 to 325)30 P."enid synthetic oil, scdiun anate gelling agent, selenide oxidation inhibitor.
Antif"'ct'n bearingsupto10,COO~orsp~seccessories;hasactuaL'.y vithsto~d "orthan30x10rsdsinballbearingsoperat~~insideanuclearrase!ion.
Antif"'ct'n bearings up to 10,COO~ors p~s eccesso ries;has actuaL'.y vithsto~d"or than 30 x 10 rsds in ball bearings operat~~inside a nuclear rase!ion.255861 Chev cn>44q Gre'ase i 17 to 93 235 (O to 2OO)5O Synthetic arcnatic oil, silica gelling agent, and selenide;oxi-dation inhibitor.
255861Chevcn>44qGre'asei17to93235(Oto2OO)5OSynthetic arcnaticoil,silicagellingagent,andselenide;oxi-dationinhibitor.
Also contaLrs graphite snd nolybdentca disulfide as"residual lubrican.s." Lov speed, hLgh load slLding su.""aces; scr v nechsnL ns;prov'des" residual tubr'cation
AlsocontaLrsgraphitesndnolybdentca disulfide as"residual lubrican.s."
'n r~te mchinery, e.g., renote elv~s 5891 C evron~iq Grease 17 to 121 335 (o to 25o)5o Synthetic arctic oil, sodium enate gering agent, and sele-nide oxida ion inhibitor.
Lovspeed,hLghloadslLdingsu.""aces; scrvnechsnLns;prov'des"residualtubr'cation
AntiiVcticn bearings up to 10,000~;valve ac-tivating an4 screv nechsnis s.255892 C e~n tPB Grease-17 to 93 509 (0 to 200)50 A soft (ASTN vorke4 penetration 360 to 380)version of bBBG-335 containing nolybden~disu'de.Special product or an en-c~osed gear t sin'evc loped for V.LT.~~es Co.Rock.ord, M, sn4L used at.Sanford.Suclear Bsd4ation-Res steat 5L 1 232981 Chev.cn!icLR 0'-358-6.7 tc 107 (+20 to 225)50 2329S3"hevron 4RB Oil--6.7 to 107 50 360 (+20 to 225)Lov Viscosi y xro 41 SSU at 210 antic oi'lus se-lected polyne"'s (sone scission and o~i c"+ss'<">S6 SSU st.10 to provide 1"ccn-stant v scosiry effect;seleoide 4<<L4 4~sA Ryd su~c p~s xn~1C cesscry equi~eat;gear trains;coutrcl=echaniw Zn air;can be extended Ln incr.a~sphere.For add'tional Technical Info~at'ha Contact: P".odact Orderir Chevron Besesrch Cctrpany marketing Serrtces 576 Standa 4 Avenue Bio~Cd, CA 94802 elephone (415)237-4411 These products are sold F.0.3.RLCLwond, California, fr ight collect 1ud vill not be shLpped until a Pachase Order or Telex is in our hands.Place orders to'hevron U.S.A.Inc.Central Order Group P.o.Sox 1272 Rich ond, CA 94802 Telephone (415)232-7570 Telex No.3-4410, C.O.G.Bic~mnd TABLE II Test Data on Chevron NRR Grease 159 Radiation Dose, 10 Rads ASTM.Penetration Worked 60 Strokes Worked 100,000 strokes 0~261 325 330 307 500+500+Copper Corrosion, 100 llr.at 212>F.Oxidation, 100 Hr.at 2504F., psi Drop Mater Resistance
'nr~temchinery, e.g.,renoteelv~s5891Cevron~iqGrease17to121335(oto25o)5oSynthetic arcticoil,sodiumenategeringagent,andsele-nideoxidaioninhibitor.
/Grease Loss Slight Stain c 9 Siight Stain 24 0 Eva oration/22 llr.at 300'F.22 Hr.at 400<F, A arent Vlscoslt olses 04F, at 12 Sec-04F.at 20 Sec-1 1.7 21 7000 5000 F 1 18.5 2600 2000 Low Tem erature Tor ue Temperature, 4F.Starting Torque, g-cm Running Torque, g-cm Nav Gear Wear Test, Mt.Loss of Brass Gear 5 Lb.Load, mg/1000 Cycles 10 Lb.Load, mg/1000 Cycles-65 0 2767 553 2.0 5.7 40 554 185-65 10,325 0 1106 369 1.8 5.0 40 554.344 Bearin Performance 10,000 rpm, llr.at 3004F.10,000 rpm, Hr.at 350 F.1577 634 279 188 400 306 265 195 196 C~~~f~~8~TABLE III In-oile Tests Chevron NRR Grease 159 Motor No.Total Irradiated Time in Materials Testing Reactor, Hoursb Radiation Dose, b 108 Rads 31182 1432 31183 1432 1049 1049 13.7 13~7 3 1181 3470 2594 34 a.Test conditions:
AntiiVcticn bearingsupto10,000~;valveac-tivatingan4screvnechsniss.255892Ce~ntPBGrease-17to93509(0to200)50Asoft(ASTNvorke4penetration 360to380)versionofbBBG-335containing nolybden~
0.3-horsepover motor in vertical position rotated at 6500 rpm;bearings were about'0.6-inch bore and outside diameter of 1.25 inches;bearing balls and races were M-2 high-speed tool steel vith silver-plated separators; bearings vere unshielded and were preloaded to 6 pounds;helium atmosphere.
disu'de.Specialproductoranen-c~osedgeartsin'evclopedforV.LT.~~esCo.Rock.ord, M,sn4Lusedat.Sanford.
b.1000 Hours represent incident radiation of 13.5 x 10 8 rads plus 3.2 x 1018 thermal neutrons/sq.
SuclearBsd4ation-Ressteat5L1232981Chev.cn!icLR0'-358-6.7tc107(+20to225)502329S3"hevron4RBOil--6.7to10750360(+20to225)LovViscosiyxro41SSUat210anticoi'lusse-lectedpolyne"'s (sonescissionando~ic"+ss'<">
cm, plus 0.64 x 1016 fast neutrons/sq.
S6SSUst.10toprovide1"ccn-stantvscosiryeffect;seleoide4<<L44~sARydsu~cp~sxn~1Ccesscryequi~eat; geartrains;coutrcl=echaniwZnair;canbeextendedLnincr.a~sphere.
cm', this roughly corr es-ponds to 12.9 x 108 rads, ignoring thermal neutrons.c.No failure.Reviewed, 8/77 TABLE IV Test Data on Chevron NRR Grease 235 Dose~10 Rads 0 NRRG-235 41 to 45a ASTM Penetration Unworked Worked 60 Strokes ASTM Drop Point.4F.Bearin Performance in Size 204K Ball Bearing, Hr.to Failure 10,000 rpm, 2504F.4,000 rpm, 2004F.290 500+248 3000 379, 388, 397 500+.Na Gear Wear Test, Wt.Loss in mg/1000 Cycles 6000 Cycles at 5 Lb.3000 Cycles at 10 Lb.Four-Ball Wear Test'0 Minutes at 800 rpm Scar Diameter, mm Steel/Bronco, 2 Lb.Jaw Load Steel/Bronze, 5 Lb.Jaw Load'.27;0.22c 0 n0, 1 03c 0.23 0.76 Steel/Steel, 20 Lb.Jaw Load 0.47 a.Three separate irradiations; two in air, one in helium.b.}iIL-G-3278 spegification calls for mama of 2.5 and.3.5, respectively.
Foradd'tional Technical Info~at'ha Contact:P".odactOrderirChevronBesesrchCctrpanymarketing Serrtces576Standa4AvenueBio~Cd,CA94802elephone(415)237-4411TheseproductsaresoldF.0.3.RLCLwond, California, frightcollect1udvillnotbeshLppeduntilaPachaseOrderorTelexisinourhands.Placeordersto'hevron U.S.A.Inc.CentralOrderGroupP.o.Sox1272Richond,CA94802Telephone (415)232-7570TelexNo.3-4410,C.O.G.Bic~mnd TABLEIITestDataonChevronNRRGrease159Radiation Dose,10RadsASTM.Penetration Worked60StrokesWorked100,000strokes0~261325330307500+500+CopperCorrosion, 100llr.at212>F.Oxidation, 100Hr.at2504F.,psiDropMaterResistance
Reviewed 8/77 NRRG-300 Data'nated  
/GreaseLossSlightStainc9SiightStain240Evaoration/22llr.at300'F.22Hr.at400<F,AarentVlscosltolses04F,at12Sec-04F.at20Sec-11.72170005000F118.526002000LowTemeratureTorueTemperature, 4F.StartingTorque,g-cmRunningTorque,g-cmNavGearWearTest,Mt.LossofBrassGear5Lb.Load,mg/1000Cycles10Lb.Load,mg/1000Cycles-65027675532.05.740554185-6510,325011063691.85.040554.344BearinPerformance 10,000rpm,llr.at3004F.10,000rpm,Hr.at350F.1577634279188400306265195196 C~~~f~~8~TABLEIIIIn-oileTestsChevronNRRGrease159MotorNo.TotalIrradiated TimeinMaterials TestingReactor,HoursbRadiation Dose,b108Rads3118214323118314321049104913.713~7311813470259434a.Testconditions:
0.3-horsepover motorinverticalpositionrotatedat6500rpm;bearingswereabout'0.6-inch boreandoutsidediameterof1.25inches;bearingballsandraceswereM-2high-speed toolsteelvithsilver-plated separators; bearingsvereunshielded andwerepreloaded to6pounds;heliumatmosphere.
b.1000Hoursrepresent incidentradiation of13.5x108radsplus3.2x1018thermalneutrons/sq.
cm,plus0.64x1016fastneutrons/sq.
cm',thisroughlycorres-pondsto12.9x108rads,ignoringthermalneutrons.
c.Nofailure.Reviewed, 8/77 TABLEIVTestDataonChevronNRRGrease235Dose~10Rads0NRRG-23541to45aASTMPenetration UnworkedWorked60StrokesASTMDropPoint.4F.BearinPerformance inSize204KBallBearing,Hr.toFailure10,000rpm,2504F.4,000rpm,2004F.290500+2483000379,388,397500+.NaGearWearTest,Wt.Lossinmg/1000Cycles6000Cyclesat5Lb.3000Cyclesat10Lb.Four-Ball WearTest'0Minutesat800rpmScarDiameter, mmSteel/Bronco, 2Lb.JawLoadSteel/Bronze, 5Lb.JawLoad'.27;0.22c0n0,103c0.230.76Steel/Steel, 20Lb.JawLoad0.47a.Threeseparateirradiations; twoinair,oneinhelium.b.}iIL-G-3278 spegification callsformamaof2.5and.3.5,respectively.
Reviewed8/77NRRG-300Data'nated  


TABLEVaTestDataonChevronNRRGrease335Dose~10RadsASTMPenetration 3.8NRRG-335a 8.926.230.0Unworked276257238246221Worked60StrokesASTMDropPoint,oF.BearinPerformancein289500+289500+308500+400359500+500+Size204KBallBearings, Hr.toFailure10,000rpm,250oF.10,000rpm,300OF.763B64422015415539a.NRRG-509isasoftgradeofHHRG-335.
TABLE V a Test Data on Chevron NRR Grease 335 Dose~10 Rads ASTM Penetration 3.8 NRRG-335a 8.9 26.2 30.0 Unworked 276 257 238 246 221 Worked 60 Strokes ASTM Drop Point, oF.Bear in P er f ormanc e in 289 500+289 500+308 500+400 359 500+500+Size 204 K Ball Bearings, Hr.to Failure 10,000 rpm, 250oF.10,000 rpm, 300OF.763 B 644 220 154 155 39 a.NRRG-509 is a soft grade of HHRG-335.NNHG-509 contains molybdenum disulfide and, has an ASTAAI penetration in the range 360 to 380;the radiation stability of HBPG-509 should be similar although its performance characteristics are different from NRHG-335.Reviewed.8/77 iARG-300 Data Discontinued of Se TABLE VI I I P f nce'ial Oils in S ecification Testss I I~s a Specification Re uirements Test Results on CheVron Oils'c Test or Property I~Vlscoslt , SSU, at 210'F.~V!scoslt , SSU, at 130'F.~Viscoslt , SSU, at 100'F.~Viscoslt , SSU, at O'.Pour Point,'F Flash Point,'F.Color lit:lsts a l lztttlun Ilu.Corrosion to Copper at 212'F.~Ash Sa onif ication No.Carbon Residue,%Nature of Carbon Total Sulfur,%Preci itation No.~Foamln (Af'tat 10 Uinctas)Emulsion at 130'F.(After 30 H Oxidation Corrosion (168 Hours Evaporation Loss, 7.Change in 100 F.Viscosity Change in Neutralization No.Weight Change mg/cm;Copper mg/cm2;Steel mg/cm;Aluminum mg/cm2 l!agnes ium mg/cm2;Cadmium Mean llertz Load, kg Turbine Oil Oxidation, colours inutes)at 2504F.)Light 70-120 10,000 Max.65-70 to+15 200 to 400 c7 0 l s3 0.20 None 0.003 Hax.0.5 Hax., 0 to 0.80 L and Fb 0.50 Hax.0.01 Hax.300 ml Stable-5 to+20 e0.20+0.2 to+0,6+0'+0.2+0.2+0'Report 85-200 800-1500 50-100 0 to+35 325 to 470 0 l0 lbtg.None 0.05 Hax.0.5 Hax.1.2 Hax.L and F 0.50 Max.0 1 Max.200 ml NRRO-358 Os90 40.8~73 123 82+15 280 4-1/2 Ill l 0 0.35 0~11 L and F 0.41 Trace Pass Not Pass 1.3-0.4+0.03 0.10 0 0.01-0.01 t+0.01 light Tarnis NRRO-360.94 85.4 1701 22+20 410.4-1/2 Nll h~0 0.41 0.10'and F 0.44'race Not Pass 0.6 0+0.01+0.08+0.02 0+0.02+0.01 a Ran, f requirements in 12 military specification lu 1 nncn FtnFl flnkv..ting oils.Re,d 8/77 Grade 3>~Dropped RD 631436 h
NNHG-509containsmolybdenum disulfide and,hasanASTAAIpenetration intherange360to380;theradiation stability ofHBPG-509shouldbesimilaralthoughitsperformance characteristics aredifferent fromNRHG-335.
TABLE VII Test Data on=Chevron HRR Oils 358 and 360 Gamma Dose, 10 Rads A earance of Oil 9.0 0 4.1 Slt.jlaze Chevron HRR Oil 358 50.0 7.00 12.0 0 Clear Cloudy Chevron HRR Oil 360 52 Color, ASDl A earance of Hx osure Cr n OK 3-1/2 OK Black Black~Vlsooslr cs at 210'F.cs at 1004F.SSU at 2104FA SSU at 1004F.Viscosit Index Co er Corrosion, 3 Hr.at 212'F.Neut ra 1 l zat ion Number, 4,43 25.7 40.8, 122 85 lb 3.51 20.3 37.9 99.2 22 2c 3.80 22.2 38.8 107 41 2c 7.10 72.2 49.5 335 43 2c 17~2 366 86.6'1698 24 lb 10.9 202 62.6 934-13 2a 11.0 198 62.9 917 2a 31.1 1155 146 5370 lb'g KOH/g lllcro Four-Ball Mear Test Scar Diameter in mm;10 kg Load;30 Min.at 1200 rpm;Steel/Steel Pour PoinL, F.Nil 0.10 0.51 0.51+15-20 0.06 0.50 0.57-65 0.02-40 0.01+20 0.09-20 0.06 0.01 0 at 2104F.31~1 30.3"0 631437 Re:d Q/7~NRRu->59 Data-Discontin>>erl C'P 0'L'g'U n Oear Customer: This Bulletin contains important environmental, health and toxicology informa-tion for your employees who recently ordered this product.Please make sure this information is given to them.If you resell this product, this Bulletin should be given to the Buyer.Chevron U.S.A.Inc.Material Information Bulletin H (Approved-"Essentially Similar" to Form OSHA 20, Material Safety Oata Sheet)CM~g@60 t:hevran~lan CHEVRON NRR GREASE 159 TYPICAL COMPOSlTION CMS 255860 Alkylbiphenyl (Cyp C20)Additives and thickeners
Reviewed.
-Selenium 82%1896<1%EXPOSURE STANDARD No OSHA exposure standard or ThreshoM Limit Value has been established for this mater ial.PHYSIOLOGICAL R HEALTH EFFECTS EMERGENCY Bt FIRST AID PROCEDURES Expected to cause no more.than minor eye Wash eyes with fresh water for at least 15~~~~irritation.
8/77iARG-300DataDiscontinued ofSeTABLEVIIIPfnce'ialOilsinSecification TestssII~saSpecification Reuirements TestResultsonCheVronOils'cTestorPropertyI~Vlscoslt
minutes.If irritation continues, see a doctor.Skin Expected to produce no more than minor skin irritation following prolonged or frequently repeated contact.See Additional Health Data.Wash thoroughly with soap and water following skin contact.Launder contaminated clothing.Inhalation Not expected to be acutely'oxic by inhala-tion.Since this material is not expected to be an inhalation problem, no first aid pi'ocedures are required.Ingestion Not expected to be acutely toxic by inges-If swallowed, give a large amount of water to tion.See Additional Health Data.drink, make person vomit and call a doctor.Chevron Environmental Health Center/P.O.
,SSU,at210'F.~V!scoslt
Box)272, Richmond, CA 94802 Emergency Phone Number (415)233 3737 h cRR-6746lA)(10M-9-79)
,SSU,at130'F.~Viscoslt
Printed in U.S.A.No, 1370-1980  
,SSU,at100'F.~Viscoslt
~'j<r IP ROCHESTER GAS AND ELECTRIC CORPORAT GINNA STATION CONTROLLED COPY NUMBER OgfNNA STATION UNl7 pt C<3Mk~L'a."9 PROCEDURE NO.A-1811 REV.NO.4 EQUIPMENT INSPECTXON PERIOD AND LUBRICANT LIST'ECHNICAL REVI K0 PORC REVIEW DATE F 3$3 QC REVIEW Q LI Y ASSURANCE PLA T S PERINTENDENT uua q3 1983 EFFECTIVE DATE QA~NON-QA CATEGORY 1~0 REVX R0ED BY: THIS PROCEDURE CONTAINS 64 PAGES J~\3 J ftw>.'f e,~1/'
,SSU,atO'.PourPoint,'FFlashPoint,'F.Colorlit:lstsallztttlunIlu.Corrosion toCopperat212'F.~AshSaonificationNo.CarbonResidue,%NatureofCarbonTotalSulfur,%PreciitationNo.~Foamln(Af'tat10Uinctas)Emulsionat130'F.(After30HOxidation Corrosion (168HoursEvaporation Loss,7.Changein100F.Viscosity ChangeinNeutralization No.WeightChangemg/cm;Coppermg/cm2;Steelmg/cm;Aluminummg/cm2l!agnesiummg/cm2;CadmiumMeanllertzLoad,kgTurbineOilOxidation, coloursinutes)at2504F.)Light70-12010,000Max.65-70to+15200to400c70ls30.20None0.003Hax.0.5Hax.,0to0.80LandFb0.50Hax.0.01Hax.300mlStable-5to+20e0.20+0.2to+0,6+0'+0.2+0.2+0'Report85-200800-150050-1000to+35325to4700l0lbtg.None0.05Hax.0.5Hax.1.2Hax.LandF0.50Max.01Max.200mlNRRO-358Os9040.8~7312382+152804-1/2Illl00.350~11LandF0.41TracePassNotPass1.3-0.4+0.030.1000.01-0.01t+0.01lightTarnisNRRO-360.9485.4170122+20410.4-1/2Nllh~00.410.10'andF0.44'race NotPass0.60+0.01+0.08+0.020+0.02+0.01aRan,frequirements in12militaryspecification lu1nncnFtnFlflnkv..tingoils.Re,d8/77Grade3>~DroppedRD631436 h
EQUIPMENT LUBRICANT BLDG.//FLOOR 3 MONTH SURVEILLANCE
TABLEVIITestDataon=ChevronHRROils358and360GammaDose,10RadsAearanceofOil9.004.1Slt.jlazeChevronHRROil35850.07.0012.00ClearCloudyChevronHRROil36052Color,ASDlAearanceofHxosureCrnOK3-1/2OKBlackBlack~Vlsooslr csat210'F.csat1004F.SSUat2104FASSUat1004F.ViscositIndexCoerCorrosion, 3Hr.at212'F.Neutra1lzationNumber,4,4325.740.8,12285lb3.5120.337.999.2222c3.8022.238.8107412c7.1072.249.5335432c17~236686.6'169824lb10.920262.6934-132a11.019862.99172a31.111551465370lb'gKOH/glllcroFour-Ball MearTestScarDiameterinmm;10kgLoad;30Min.at1200rpm;Steel/Steel PourPoinL,F.Nil0.100.510.51+15-200.060.500.57-650.02-400.01+200.09-200.060.010at2104F.31~130.3"0631437Re:dQ/7~NRRu->59Data-Discontin>>erl C'P0'L'g'Un OearCustomer:
*PERIOD MAINTENANCE PROGRAM PROCEDURE NUMBER I CHECK IINSPECTION EQUIP.NO.MGf4 IPRESSURIZER ROBBINS ECI IMYERS JIB CRANE ICONT/OP IHOIST GEAR CASE IOPEN GEARS IHOIST CABLE TROLLEY MOTOR IMOBIL DTE OIL 26 I IMOBILTAC E NO LUBRICATION ION CABLE MHE-388-1 AS SPECIFIEDI IGEAR HOUSING IBEARINGS POST ACCIDENT AIR IHANDLING VALVES NO LUBRICATION IREQUIRED CONTAINMENT RECIRCU-MOBIL COMPOUND IGG IMOBILUX EP NO.ll YEARLY YEARLY ILATING FANS R MOTORS I A, B, C, 6 D~I CHEVRON NRRG 159 I 3M-37 YEARLY YEARLY CONTROL ROD DRIVE)SHROUD COOLING FANS I (lA 6 1B)I MOTOR BEARINGS!CONT/OP CHEVRON NRRG 1591 3M-37 MOTOR M-45.2 YEARLY YEARLY*REFERS TO LUBRICATION INSTRUCTION CODE PM-48  
ThisBulletincontainsimportant environmental, healthandtoxicology informa-tionforyouremployees whorecentlyorderedthisproduct.Pleasemakesurethisinformation isgiventothem.Ifyouresellthisproduct,thisBulletinshouldbegiventotheBuyer.ChevronU.S.A.Inc.MaterialInformation BulletinH(Approved
-1811: 49 EQUIPMENT LUBRICANT BLDG//FLOOR 3 MONTH SURVEILLANCE
-"Essentially Similar"toFormOSHA20,MaterialSafetyOataSheet)CM~g@60t:hevran~lanCHEVRONNRRGREASE159TYPICALCOMPOSlTION CMS255860Alkylbiphenyl (CypC20)Additives andthickeners
*PERIOD MAINTENANCE PROGRAM PROCEDURE INSPECTION NUMBER I'ERIOD 1A&lB REACTOR ICOOLANT PUMP IPUMP BEARINGS IMOTOR CONTAINMENT IBASEMENT INJECTION MATER ILUBRICATED IMOBIL DTE OIL 25I M-101~8.B I F/G/H IM-11 AS.J/K YEARLY YEARLY IOIL LIFT PUMP MOTOR ISEALED M-45.2 1A&1B SUMP PUMPS I WEINMAN I PUMP BEARINGS IMOTOR BEARINGS I COUPLING REACTOR COMPARTMENT ICOOLING UNITS IMOTOR BEARINGS IFAN BEARINGS P&H HOISTS ON 3 I REACTOR HEAD CONTAINMENT IBASEMENT IMOBILUX EP NO.1 I ISEALED IDRY CONTAINMENT IBASEMENT ICHEVRON NRRG 159I ICHEVRON NRRG 1591 3M-37 M-11.17 MOTOR M-45.2 MOTOR M-45.2 YEARLY YEARLY YEARLY YEARLY I MOTOR BEARINGS IGEAR CASE I MOBIL DTE BB IMOBIL DTE BB ICON/CAVITY MOTOR M-45.2 AS REQUIRED*REFERS TO LUBRICATION INSTRUCTION CODE PM-41 0 v 8'I'~1 EQUIPMENT CONTAINMENT CHARCOAL IFANS&FILTERS I (lA&1B)LUBRICANT BLDG//FLOOR ICONT/INTER 3 MONTH SURVEILLANCE
-Selenium82%1896<1%EXPOSURESTANDARDNoOSHAexposurestandardorThreshoMLimitValuehasbeenestablished forthismaterial.PHYSIOLOGICAL RHEALTHEFFECTSEMERGENCY BtFIRSTAIDPROCEDURES Expectedtocausenomore.thanminoreyeWasheyeswithfreshwaterforatleast15~~~~irritation.
*PERIOD 3M-38 MAINTENANCE PROGRAM PROCEDURE INSPECTION NUMBER I PERIOD YEARLY IMOTOR BEARINGS ICHEVRON NRRG 159I MOTOR M-45'CHAIN FALLS AND ILUGALLS N/A MHE-788 SERIES IMHE-.788 SERIES AS R EQUIRED IFORK LIFTS AVT CONDENSATE BOOST-I TURBINE IBASEMENT IMOTOR BEARINGS IMOBILUX EP NO.2I ER PUMPS lA 1B&1C I N/A M-ll.33 MOTOR M-45.2 YEARLY QM-1389 YEARLY MAINT.IAS REQUIRED IPUMP BEARINGS IMOBIL DTE NO 797I STANDBY AUX FEE1MATER IPUMPS lc&1D I AUX/ADDITION I 3M-48 M-1 l.14 YEARLY IMOTOR BEARINGS IPUMP BEARINGS ICOUPLING I MOBIL DTE NO.797 I IMOBIL DTE N0.7971 IMOBILUX EP NO.8I MOTOR M-45.2*REFERS TO LUBRICATION INSTRUCTION CODE PM-42  
minutes.Ifirritation continues, seeadoctor.SkinExpectedtoproducenomorethanminorskinirritation following prolonged orfrequently repeatedcontact.SeeAdditional HealthData.Washthoroughly withsoapandwaterfollowing skincontact.Laundercontaminated clothing.
~RGGE Reference 8l t Reference 81-Transamerica Delaval (GEM)Sump B Level Detectors Contents: l.Letter from John W.Davin to Richard A.Baker of RGSE, dated January 9, 1984, certifying that the RGGE detectors, part no.LS 57761, are considered environmentally gualified based on similarity to testing performed on part no.XM-54854.2.Excerpts from Wyle Qualification Test Report No.45700-1, dated March 25, 1983.3.Excerpts from Qualification Test Report No.45700-2, Bechtel SNUPPS Test.4.Certificate of Compliance for Boston Insulated Wire part no.13285-H-002, Cable Type TSP 516 AWG, and lab test reports, letter dated February 3, 1982.5.Certificate of Compliance for BIW part No.13244-H-007, control cable 7/C-12 AWG, and lab test reports, letter dated April 1, 1982.RG&E purchase order No.N-EG-21257, dated 12/9/81.Excerpts from BIW Proprietary Report No.B915,"Flame and Radiation Resistant Cables for Nuclear Power Plants", November 1980.
Inhalation Notexpectedtobeacutely'oxic byinhala-tion.Sincethismaterialisnotexpectedtobeaninhalation problem,nofirstaidpi'ocedures arerequired.
Ingestion Notexpectedtobeacutelytoxicbyinges-Ifswallowed, givealargeamountofwatertotion.SeeAdditional HealthData.drink,makepersonvomitandcalladoctor.ChevronEnvironmental HealthCenter/P.O.
Box)272,Richmond, CA94802Emergency PhoneNumber(415)2333737hcRR-6746lA)(10M-9-79)
PrintedinU.S.A.No,1370-1980  
~'j<rIP ROCHESTER GASANDELECTRICCORPORATGINNASTATIONCONTROLLED COPYNUMBEROgfNNASTATIONUNl7ptC<3Mk~L'a."9 PROCEDURE NO.A-1811REV.NO.4EQUIPMENT INSPECTXON PERIODANDLUBRICANT LIST'ECHNICAL REVIK0PORCREVIEWDATEF3$3QCREVIEWQLIYASSURANCE PLATSPERINTENDENT uuaq31983EFFECTIVE DATEQA~NON-QACATEGORY1~0REVXR0EDBY:THISPROCEDURE CONTAINS64PAGES J~\3Jftw>.'fe,~1/'
EQUIPMENT LUBRICANT BLDG.//FLOOR3MONTHSURVEILLANCE
*PERIODMAINTENANCE PROGRAMPROCEDURE NUMBERICHECKIINSPECTION EQUIP.NO.MGf4IPRESSURIZER ROBBINSECIIMYERSJIBCRANEICONT/OPIHOISTGEARCASEIOPENGEARSIHOISTCABLETROLLEYMOTORIMOBILDTEOIL26IIMOBILTAC ENOLUBRICATION IONCABLEMHE-388-1 ASSPECIFIEDI IGEARHOUSINGIBEARINGS POSTACCIDENTAIRIHANDLING VALVESNOLUBRICATION IREQUIRED CONTAINMENT RECIRCU-MOBILCOMPOUNDIGGIMOBILUXEPNO.llYEARLYYEARLYILATINGFANSRMOTORSIA,B,C,6D~ICHEVRONNRRG159I3M-37YEARLYYEARLYCONTROLRODDRIVE)SHROUDCOOLINGFANSI(lA61B)IMOTORBEARINGS!CONT/OPCHEVRONNRRG15913M-37MOTORM-45.2YEARLYYEARLY*REFERSTOLUBRICATION INSTRUCTION CODEPM-48  
-1811:49EQUIPMENT LUBRICANT BLDG//FLOOR3MONTHSURVEILLANCE
*PERIODMAINTENANCE PROGRAMPROCEDURE INSPECTION NUMBERI'ERIOD1A&lBREACTORICOOLANTPUMPIPUMPBEARINGSIMOTORCONTAINMENT IBASEMENT INJECTION MATERILUBRICATED IMOBILDTEOIL25IM-101~8.BIF/G/HIM-11AS.J/KYEARLYYEARLYIOILLIFTPUMPMOTORISEALEDM-45.21A&1BSUMPPUMPSIWEINMANIPUMPBEARINGSIMOTORBEARINGSICOUPLINGREACTORCOMPARTMENT ICOOLINGUNITSIMOTORBEARINGSIFANBEARINGSP&HHOISTSON3IREACTORHEADCONTAINMENT IBASEMENT IMOBILUXEPNO.1IISEALEDIDRYCONTAINMENT IBASEMENT ICHEVRONNRRG159IICHEVRONNRRG15913M-37M-11.17MOTORM-45.2MOTORM-45.2YEARLYYEARLYYEARLYYEARLYIMOTORBEARINGSIGEARCASEIMOBILDTEBBIMOBILDTEBBICON/CAVITY MOTORM-45.2ASREQUIRED*REFERSTOLUBRICATION INSTRUCTION CODEPM-41 0v8'I'~1 EQUIPMENT CONTAINMENT CHARCOALIFANS&FILTERSI(lA&1B)LUBRICANT BLDG//FLOORICONT/INTER 3MONTHSURVEILLANCE
*PERIOD3M-38MAINTENANCE PROGRAMPROCEDURE INSPECTION NUMBERIPERIODYEARLYIMOTORBEARINGSICHEVRONNRRG159IMOTORM-45'CHAINFALLSANDILUGALLSN/AMHE-788SERIESIMHE-.788 SERIESASREQUIREDIFORKLIFTSAVTCONDENSATE BOOST-ITURBINEIBASEMENT IMOTORBEARINGSIMOBILUXEPNO.2IERPUMPSlA1B&1CIN/AM-ll.33MOTORM-45.2YEARLYQM-1389YEARLYMAINT.IASREQUIREDIPUMPBEARINGSIMOBILDTENO797ISTANDBYAUXFEE1MATER IPUMPSlc&1DIAUX/ADDITION I3M-48M-1l.14YEARLYIMOTORBEARINGSIPUMPBEARINGSICOUPLING IMOBILDTENO.797IIMOBILDTEN0.7971IMOBILUXEPNO.8IMOTORM-45.2*REFERSTOLUBRICATION INSTRUCTION CODEPM-42  
~RGGEReference 8ltReference 81-Transamerica Delaval(GEM)SumpBLevelDetectors Contents:
l.LetterfromJohnW.DavintoRichardA.BakerofRGSE,datedJanuary9,1984,certifying thattheRGGEdetectors, partno.LS57761,areconsidered environmentally gualified basedonsimilarity totestingperformed onpartno.XM-54854.
2.ExcerptsfromWyleQualification TestReportNo.45700-1,datedMarch25,1983.3.ExcerptsfromQualification TestReportNo.45700-2,BechtelSNUPPSTest.4.Certificate ofCompliance forBostonInsulated Wirepartno.13285-H-002, CableTypeTSP516AWG,andlabtestreports,letterdatedFebruary3,1982.5.Certificate ofCompliance forBIWpartNo.13244-H-007, controlcable7/C-12AWG,andlabtestreports,letterdatedApril1,1982.RG&EpurchaseorderNo.N-EG-21257, dated12/9/81.ExcerptsfromBIWProprietary ReportNo.B915,"FlameandRadiation Resistant CablesforNuclearPowerPlants",November1980.
I/
I/
5'o<il('s"I'El4~Pi:>Svu<g>,
5'o<i l('s" I'El 4~Pi:>Svu<g>, f'-A l5834 12)33.r~gr N Y, 3nd Vd VB, BOD<41.773-January 9, 1984 Rochester Gas&Electric Corporation 89 East Avenue Rochester, New York l4649 Attention:
f'-Al583412)33.r~grNY,3ndVdVB,BOD<41.773-January9,1984Rochester Gas&ElectricCorporation 89EastAvenueRochester, NewYorkl4649Attention:


==SUBJECT:==
==SUBJECT:==
Mr.RichardA.BakerYourOrder8N-88-19888 h~~-~~-LSOurGemsXnvoice/Order N09662Gentlemen:
Mr.Richard A.Baker Your Order 8N-88-19888 h~~-~~-LS Our Gems Xnvoice/Order N09662 Gentlemen:
ThisistocertifythattheGemsSe'nsorsProductsfurnished onthesubjectorderhavebeenqualified inaccordance withGemsinterpretation ofXEEE323-1974 andXEEE344-1975 andbasedonthesimilarity toGemsP/NXM-54854, asoutlinedin.NyleTestReport545700-2.
This is to certify that the Gems Se'nsors Products furnished on the subject order have been qualified in accordance with Gems interpretation of XEEE323-1974 and XEEE344-1975 and based on the similarity to Gems P/N XM-54854, as outlined in.Nyle Test Report 545700-2.Very, truly yours,'j j~g g~~g Tr nsamerica Delavai Components JCB/nj cc: Mr.David Dratwa, Delaval-Syracuse 0 TC(".r BBBKG I')08 Ijlcfavsi Transamerica Delaval inc Gems Sensors Div)s)on Plainviile Connecticul 06062 (203)677-1311 Telex 99306 20 December 1983 Rochester Gas 8 Electric-Corp.
Very,trulyyours,'jj~gg~~gTrnsamerica DelavaiComponents JCB/njcc:Mr.DavidDratwa,Delaval-Syracuse 0TC(".rBBBKGI')08Ijlcfavsi Transamerica DelavalincGemsSensorsDiv)s)onPlainviile Connecticul 06062(203)677-1311Telex9930620December1983Rochester Gas8Electric-Corp.
89 East Avenue Rochester, NY 14649 Attention:
89EastAvenueRochester, NY14649Attention:
Richard A.Baker  
RichardA.Baker


==Subject:==
==Subject:==
=
=qualification Test Report 845700-2 Bechtel SNUPPS Test
qualification TestReport845700-2BechtelSNUPPSTest


==Reference:==
==Reference:==


RG8EP.0.O'-EG-19888 G'irmaStationGems'nvoice O'09662Theenclosedqualification Reportisthefinalreportaspreparedinaccordance withBechtelSNUPPS'equirements.
RG 8 E P.0.O'-EG-19888 G'irma Station Gems'nvoice O'09662 The enclosed qualification Report is the final report as prepared in accordance with Bechtel SNUPPS'equirements.
Nocommentswillbeallowedregarding thisreportandnochangeswillbemadeexceptthoserequested byBechtelSNUPPS.AnycommentsorchangesmadebyBechtelSNUPPSwillbesubmitted bypage'only, ratherthanasanewreport.Onecopyofthereportisenclosed.
No comments will be allowed regarding this report and no changes will be made except those requested by Bechtel SNUPPS.Any comments or changes made by Bechtel SNUPPS will be submitted by page'only, rather than as a new report.One copy of the report is enclosed.Any additional copies will be supplied only against a separate purchase order at a cost of$750.00 each.This report will discontinue the control of Gems'quality Control Manual.The enclosed copy of this letter shall be signed and returned to Transamerica Delaval, Gems Sensors Division within five (5)day after receipt of this report.?Pr))fark.Vas 1 Technical Sales/Service HEY:ncmCC: TQI: (412)343-5666 TRANSAMERICA OELAVAL INC.25e t.(b Lobanan Blvd.Plllaburgh, PA 15234 Tall-Frao Na.(Yl.VA a NY)(1-aee-441-7T33)
Anyadditional copieswillbesuppliedonlyagainstaseparatepurchaseorderatacostof$750.00each.Thisreportwilldiscontinue thecontrolofGems'quality ControlManual.TheenclosedcopyofthislettershallbesignedandreturnedtoTransamerica Delaval,GemsSensorsDivisionwithinfive(5)dayafterreceiptofthisreport.?Pr))fark.Vas1Technical Sales/Service HEY:ncmCC:TQI:(412)343-5666TRANSAMERICA OELAVALINC.25et.(bLobananBlvd.Plllaburgh, PA15234Tall-Frao Na.(Yl.VAaNY)(1-aee-441-7T33)
Enc.: Report i/45700-2 (1)Copy of Letter Received-Date By Titl e 1 0 h<<h Ih 4<<~tC+.<<,Ph,<<~I-E+f'.I'.<;;i;;]*hh.ItI SI I','i;.('I'I'Ii 3'F Vb-,>no-K NEQ azvcc.z@e zmvimGm~E>><<Q<<~>>~<<>>6~
Enc.:Reporti/45700-2 (1)CopyofLetterReceived-Date ByTitle 10 h<<hIh4<<~tC+.<<,Ph,<<~I-E+f'.I'.<;;i;;]*hh.ItISII','i;.('I'I'Ii3'FVb-,>no-KNEQazvcc.z@e zmvimGm~E>><<Q<<~>>~<<>>6~
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NUCLEAR QUALIFICATION TEST PROGRAM ON A LEVEL TRANSMITTER AND A RECEIVER FOR TRANSAMERICA DELAVAL COWLES ROAD PLAINVILLE, CONNECTICUT 06062 ru h~IL 8.." Ajar&pP..p~Sl.Th 7l.st Report REPORT NO.tVYLE JOB NO.CUSTOMER P.O.NO.PAGE i OF PAGE REPORT DATE December 14, 1982 aIa'.gj y'"-'3I p'r, lsYIR h shrTNF h'Sth SPECIFICATION (S)See Re ferences in Paragraph 5.0 r T'~1.0 CUSTOMER Transamerica Delaval ADDRESS 2.0 TEST SPECIMEN Cowles Road, Plainville, Connecticut 06062 One (1)Level Transmitter and a Receiver 3.0 MANUFACTURER 4.0
NUCLEARQUALIFICATION TESTPROGRAMONALEVELTRANSMITTER ANDARECEIVERFORTRANSAMERICA DELAVALCOWLESROADPLAINVILLE, CONNECTICUT 06062 ruh~IL8.."Ajar&pP..p~Sl.Th7l.stReportREPORTNO.tVYLEJOBNO.CUSTOMERP.O.NO.PAGEiOFPAGEREPORTDATEDecember14,1982aIa'.gjy'"-'3Ip'r,lsYIRhshrTNFh'SthSPECIFICATION (S)SeeReferencesinParagraph 5.0rT'~1.0CUSTOMERTransamerica DelavalADDRESS2.0TESTSPECIMENCowlesRoad,Plainville, Connecticut 06062One(1)LevelTransmitter andaReceiver3.0MANUFACTURER


==4.0 SUMMARYTransamerica==
==SUMMARY==
DelavalGemsSensorsDiv.4.1ResultsTheLiquidLevelTransmitter andReceiver, hereinafter referredtoasthetestspecimen, weresubjected toaNuclearQualification TestProgramtoqualifythemforuseinnuclearpowergenerating stations.
Transamerica Delaval Gems Sensors Div.4.1 Results The Liquid Level Transmitter and Receiver, hereinafter referred to as the test specimen, were subjected to a Nuclear Qualification Test Program to qualify them for use in nuclear power generating stations.The test program was performed as specified in Reference 5.1 and in accordance with Reference 5.2.The results of each test are contained in Paragraph 3.0 of the appropriate sections.Michigan Professional Eng.Reg.No.23187 S TATE OF ALABAMA}COUNTY OF MADISON}Gregory K.Henry , bofntt duly slrrom, dopcoes and ys: Tho Information contairod ln this roporl ls tho resutt of comPote and carefull ducted tests a ls to tho best of hla k led truo and correct ln ll respects.SUB RI BED and~m t fore this day of to~~~~~shel hstsf hO lsts'Sfr for PREPARED BY APPROVED BY R..McCoy,/gfgJg, F R.J son S/gf-WYLE Q.A.T..txnson Notary P blic in and for tho State of Alaba t targe.My Commission expires~F8 LABORATORIES SCIENTIFIC SERVICES 8(SYSTEMS GROUP HUNTSVILLE.
Thetestprogramwasperformed asspecified inReference 5.1andinaccordance withReference 5.2.Theresultsofeachtestarecontained inParagraph
ALABAMA PAGE NO.TEST REPORT NO.45700-2 4,0 SU/MARY{Continued) 4.1 Results (Continued)
 
TABrZ I NOTICES OF ANOMALY (NOA)NOA No.2-On 9-17-811 at 9:30 p.m., the heating unit failed and the thermal aging chamber was turned off.The unit was repaired and at 10:55 a.m.on 9-18-81 the thermal aging chamber was turned back on and the pxogram continued.
==3.0 oftheappropriate==
NOA No.3-On 9-30-81 at 7:30 a.m., the heating unit failed and the thermal aging chamber was turned off.The unit was re-~paired and, at.9:15 a.m.on 10-2-81, the thermal aging chamber was turned back on.The temperature stabilized at 120'C at 10:30 a.m.and the aging program was continued.
sections.
NOA No.4-On 12-4-81 at approximately 2:40 p.m., the redundant control-ler tripped and the temperature decreased below tolerance for approximately 75 minutes.The lowest temperature recorded was 180'F.NOA No.8-On 12-20-81 at approximately 4:30 a.m., the facility power failed and the temperature decreased below tolerance fox approximately 3 hours.The lowest tempexature recorded was 150oF Reference NOA Nos.2 through 5 px'esented in Apoendix I of Section IV.Notice of Anomaly No.1 applies only to the specimen described in Nyle Laboratories'est Report No.45700-1 and is presented in that report.4.2 Conclusions All tests in this Qualification Program were successfully completed.
MichiganProfessional Eng.Reg.No.23187STATEOFALABAMA}COUNTYOFMADISON}GregoryK.Henry,bofnttdulyslrrom,dopcoesandys:ThoInformation contairod lnthisroporllsthoresuttofcomPoteandcarefullductedtestsalstothobestofhlakledtruoandcorrectlnllrespects.SUBRIBEDand~mtforethisdayofto~~~~~shelhstsfhOlsts'SfrforPREPAREDBYAPPROVEDBYR..McCoy,/gfgJg,FR.JsonS/gf-WYLEQ.A.T..txnsonNotaryPblicinandforthoStateofAlabattarge.MyCommission expires~F8LABORATORIES SCIENTIFIC SERVICES8(SYSTEMSGROUPHUNTSVILLE.
The Notices of Anomaly were examined and were found to have no effect upon the qualification status of the test specimen.Based upon the successful performance of the Level Txansmitter and Receiver with the Wyle Laboratories-supplied interconnect cable, the Transamerica Delaval Level Transmitter and Receiver can be considered qualified to the requirements of Qualification Plan 45102-2, Revision B, pxovided a qualified interconnect cable is used for equipment interface.
ALABAMA PAGENO.TESTREPORTNO.45700-24,0SU/MARY{Continued) 4.1Results(Continued)
LN YLE LABORATORIES Hvntsvillo Facility PAGE NO.TEST REPORT NO.XI I-1 45700-2 SECTION XII ACCIDENT QUALIFICATION (LOCA/MSLB)
TABrZINOTICESOFANOMALY(NOA)NOANo.2-On9-17-811at9:30p.m.,theheatingunitfailedandthethermalagingchamberwasturnedoff.Theunitwasrepairedandat10:55a.m.on9-18-81thethermalagingchamberwasturnedbackonandthepxogramcontinued.
REQUIREI KNTS The level transmitter shall be subjected for a period of 30 days to the LOCA/MSLB accident conditions of Figure XII-1 on a best-effort basis.The composition of the chemical spray is as follows: o Boric Acid (.28 molar)o Sodium Thiosulfate
NOANo.3-On9-30-81at7:30a.m.,theheatingunitfailedandthethermalagingchamberwasturnedoff.Theunitwasre-~pairedand,at.9:15a.m.on10-2-81,thethermalagingchamberwasturnedbackon.Thetemperature stabilized at120'Cat10:30a.m.andtheagingprogramwascontinued.
(.064 molar)o Sodium Hydroxide (as required to make a pH of 11.0 maximum for the first 2 hours of the test and 8.5 to 9.0 thereafter)
NOANo.4-On12-4-81atapproximately 2:40p.m.,theredundant control-lertrippedandthetemperature decreased belowtolerance forapproximately 75minutes.Thelowesttemperature recordedwas180'F.NOANo.8-On12-20-81atapproximately 4:30a.m.,thefacilitypowerfailedandthetemperature decreased belowtolerance foxapproximately 3hours.Thelowesttempexature recordedwas150oFReference NOANos.2through5px'esented inApoendixIofSectionIV.NoticeofAnomalyNo.1appliesonlytothespecimendescribed inNyleLaboratories'est ReportNo.45700-1andispresented inthatreport.4.2Conclusions AlltestsinthisQualification Programweresuccessfully completed.
The chemical spray shall of 0.15 (gal/min)/ft2 of horizontal plane.Spray second ramp and continue be sprayed vertically downward at a rate area of the test chamber projected onto a initiation shall begin l20 seconds into the for the duration of the test,.Test Item Mountin and Orientation A level transmitter (Type XM-54854)shall be attached to a Wyle-fabricated test fixture, utilizing mounting hardware supplied by the equipment supplier.The transmitter shall be inserted into a Wyle LOCA chamber.Penetxations will be utilized along the LOCA chamber wall to allow for passage of the Wyle-supplied cable to the test specimen.The flex conduit free end will connect to the chamber wall, thus protecting the cabling from the accident environment.
TheNoticesofAnomalywereexaminedandwerefoundtohavenoeffectuponthequalification statusofthetestspecimen.
All pene-txations shall be potted with Scotchcast 9 epoxy.The transmitter float position shall be fixed throughout the duration of the LOCA test at the"1/2" position.The level transmitter shall be electrically connected to the receiver (Type RE-36520)during the test.The receiver shall be at room ambient conditions.
Baseduponthesuccessful performance oftheLevelTxansmitter andReceiverwiththeWyleLaboratories-supplied interconnect cable,theTransamerica DelavalLevelTransmitter andReceivercanbeconsidered qualified totherequirements ofQualification Plan45102-2,RevisionB,pxovidedaqualified interconnect cableisusedforequipment interface.
Instrumentation The chamber pressure shall be measured with a pressure transducer in combination with a pressure gauge."The temperature of the chamber shall be measured thxough the use of three (3)thermocouples.
LNYLELABORATORIES Hvntsvillo Facility PAGENO.TESTREPORTNO.XII-145700-2SECTIONXIIACCIDENTQUALIFICATION (LOCA/MSLB)
The thermocouples shall be positioned along the centerline of the chamber in such a way as to be within 2 inches of the testspecimen.
REQUIREIKNTSTheleveltransmitter shallbesubjected foraperiodof30daystotheLOCA/MSLB accidentconditions ofFigureXII-1onabest-effortbasis.Thecomposition ofthechemicalsprayisasfollows:oBoricAcid(.28molar)oSodiumThiosulfate
(.064molar)oSodiumHydroxide (asrequiredtomakeapHof11.0maximumforthefirst2hoursofthetestand8.5to9.0thereafter)
Thechemicalsprayshallof0.15(gal/min)/ft2 ofhorizontal plane.Spraysecondrampandcontinuebesprayedvertically downwardatarateareaofthetestchamberprojected ontoainitiation shallbeginl20secondsintotheforthedurationofthetest,.TestItemMountinandOrientation Aleveltransmitter (TypeXM-54854) shallbeattachedtoaWyle-fabricated testfixture,utilizing mountinghardwaresuppliedbytheequipment supplier.
Thetransmitter shallbeinsertedintoaWyleLOCAchamber.Penetxations willbeutilizedalongtheLOCAchamberwalltoallowforpassageoftheWyle-supplied cabletothetestspecimen.
Theflexconduitfreeendwillconnecttothechamberwall,thusprotecting thecablingfromtheaccidentenvironment.
Allpene-txationsshallbepottedwithScotchcast 9epoxy.Thetransmitter floatpositionshallbefixedthroughout thedurationoftheLOCAtestatthe"1/2"position.
Theleveltransmitter shallbeelectrically connected tothereceiver(TypeRE-36520) duringthetest.Thereceivershallbeatroomambientconditions.
Instrumentation Thechamberpressureshallbemeasuredwithapressuretransducer incombination withapressuregauge."Thetemperature ofthechambershallbemeasuredthxoughtheuseofthree(3)thermocouples.
Thethermocouples shallbepositioned alongthecenterline ofthechamberinsuchawayastobewithin2inchesofthetestspecimen.
Individual thermocouple.
Individual thermocouple.
readingsshallbedocumented utilizing aFluke2240data-loggerorequivalent.
readings shall be documented utilizing a Fluke 2240 data-logger or equivalent.
ThesereadingsshallthenbeaveragedandthatWYU-:LABDAATDAIES Huntsville Faclllly  
These readings shall then be averaged and that WYU-: LABDAATDAIES Huntsville Faclllly  


PAGENO.TESTREPORTNO.XII-245700-2REQUIREMENTS (Continued)
PAGE NO.TEST REPORT NO.XII-2 45700-2 REQUIREMENTS (Continued)
Instrumentation (Continued) averageutilizedfortemperature control.ThepHofthechemicalsprayshallberecordedpriorto=eachrampandonadailybasisthere-after.Theflowrateofthechamicalsprayshallberecordeddailyfromaflowmeter.Thechambertemperature andpressureshallberecordedonadatalogger at30-minute intervals, exceptduringrampswhenitshallbeoperatedatitspeakrate.Thechambextemperature shallbecontinuously recordedutilizing apenchartrecorder.
Instrumentation (Continued) average utilized for temperature control.The pH of the chemical spray shall be recorded prior to=each ramp and on a daily basis there-after.The flow rate of the chamical spray shall be recorded daily from a flow meter.The chamber temperature and pressure shall be recorded on a datalogger at 30-minute intervals, except during ramps when it shall be operated at its peak rate.The chambex temperature shall be continuously recorded utilizing a pen chart recorder.Electrical Powerin Electrical power of 115 VAC (+58), 60 Hz, shall be provided for operation of the receiver module.The receiver module shall be electrically connected to the level transmitter for the duration of the test.Electrical tfonitorin Five (5)electrical monitoring channels shall be recorded on a datalogger to monitor the electrical operation of the test items.These channels shall be used to monitor the input voltage (115 VAC (+5%], 60 Hz)and the high and low alarm outputs of the receiver module.Two (2)channels on the datalogger shall be provided for recording chamber pressure and temperature.
Electrical PowerinElectrical powerof115VAC(+58),60Hz,shallbeprovidedforoperation ofthereceivermodule.Thereceivermoduleshallbeelectrically connected totheleveltransmitter forthedurationofthetest.Electrical tfonitorin Five(5)electrical monitoring channelsshallberecordedonadatalogger tomonitortheelectrical operation ofthetestitems.Thesechannelsshallbeusedtomonitortheinputvoltage(115VAC(+5%],60Hz)andthehighandlowalarmoutputsofthereceivermodule.Two(2)channelsonthedatalogger shallbeprovidedforrecording chamberpressureandtemperature.
These readings shall be recorded at 30-minute intervals, except duxing the ramps, when the datalogger shall be operated at its peak rate.A pen chart recorder shall be used to continuously monitor chamber temperature.
Thesereadingsshallberecordedat30-minute intervals, exceptduxingtheramps,whenthedatalogger shallbeoperatedatitspeakrate.Apenchartrecordershallbeusedtocontinuously monitorchambertemperature.
In addition, receiver module meter xeadings shall be taken at each ramp and, as a minimum, once per day.Submer ence Test Following completion of the LOCA/MSLA simulation, the submergence test shall be performed.
Inaddition, receivermodulemeterxeadingsshallbetakenateachrampand,asaminimum,onceperday.SubmerenceTestFollowing completion oftheLOCA/MSLA simulation, thesubmergence testshallbeperformed.
The Nyle LOCA chamber shall be filled to a height above the J-box using chemical spray solution as the medium.Pressure shall then be applied using GN2 as a pressure source to simulate a depth of 15 feet at the top of the J-box.The submergence test duration shall be 30 minutes.WYLE LABORATORIES Munlsvillo Facility  
TheNyleLOCAchambershallbefilledtoaheightabovetheJ-boxusingchemicalspraysolutionasthemedium.PressureshallthenbeappliedusingGN2asapressuresourcetosimulateadepthof15feetatthetopoftheJ-box.Thesubmergence testdurationshallbe30minutes.WYLELABORATORIES Munlsvillo Facility  


PAGENO.TESTREPORTNO.XIX-345700-22.0PROCEDURES Thetransmitter wasinstalled intheLOCAchamberand"Tefzel"insulated wirewasusedtoreplacethetlyle-supplied wireusedinthepreviousphasesofthetestprogramtoeliminate thepossi-bilityofthewiringcausinganapparentspecimenfailure.Thespliceswereinsulated withRaychemNCSF-70/250-N heat:-shrinkable tubingandthewireswereroutedthroughthechamberpenetration.
PAGE NO.TEST REPORT NO.XIX-3 45700-2 2.0 PROCEDURES The transmitter was installed in the LOCA chamber and"Tefzel" insulated wire was used to replace the tlyle-supplied wire used in the previous phases of the test program to eliminate the possi-bility of the wiring causing an apparent specimen failure.The splices were insulated with Raychem NCSF-70/250-N heat:-shrinkable tubing and the wires were routed through the chamber penetration.
Theconduitwasleftdisconnected fromthechamberwallandthewiresexposedtotheLOCAconditions toprovidequalification totheworst-case mountingconfiguration.
The conduit was left disconnected from the chamber wall and the wires exposed to the LOCA conditions to provide qualification to the worst-case mounting configuration.
Thefloatlevelwasfixedbyclampingatubularaluminumspacertotheshaftandallowingthefloattorestontopofthespacer.Thespacerwas45+1/8incheslong.Thereceiverandtransmitter wereelectrically connected bypassingtheTefzelwirethroughaScotchcast penetration andconnecting theCannonconnector totheappropriate connector onthereceiver.
The float level was fixed by clamping a tubular aluminum spacer to the shaft and allowing the float to rest on top of the spacer.The spacer was 45+1/8 inches long.The receiver and transmitter were electrically connected by passing the Tefzel wire through a Scotchcast penetration and connecting the Cannon connector to the appropriate connector on the receiver.The required temperature/pressure transients were accomplished by the injection of superheated steam and compressed air.The chemical spray was injected into the chamber through a fog nozzle which pro-vided a uniform spray pattern as projected onto a horizontal plane.The flow rate was monitored using an orifice-type flowmeter and a differential pressure transducer.
Therequiredtemperature/pressure transients wereaccomplished bytheinjection ofsuperheated steamandcompressed air.Thechemicalspraywasinjectedintothechamberthroughafognozzlewhichpro-videdauniformspraypatternasprojected ontoahorizontal plane.Theflowratewasmonitored usinganorifice-type flowmeter andadifferential pressuretransducer.
The transducer output was recorded on the datalogger to continuously monitor the flow rate.The pH of the chemical solution was monitored daily with Litmus paper and adjusted as necessary by adding sodium hydroxide.
Thetransducer outputwasrecordedonthedatalogger tocontinuously monitortheflowrate.ThepHofthechemicalsolutionwasmonitored dailywithLitmuspaperandadjustedasnecessary byaddingsodiumhydroxide.
After the 2-hour mark of the second transient, the temperature was maintained by injecting saturated steam and the pressure was maintained by injecting compressed air.The accident conditions were maintained for a total of 30 days.Following the LOCA test, the submergence test was performed as re-quired by Paragraph 1.0.The test chamber was filled with chemical solution, as described in Paragraph 1.0, until the top of the junction box was covered.The chamber was then sealed and pressurized to 6.5-7.0 psig (15-16 ft H20)at the top of the specimen.The pressure was maintained for 30 minutes.NYLE LABORATORIES Kuntavilio Facilliy PAGE NO.TEST REPORT NO.XII-4 45700-2 3.0 RESULTS The accident (LOCA)test required by Paragraph 1.0 was performed as specified in Paragraph 2.0.The LOCA test was conducted for 30 days.During this test, the alarm output, the slave meter reading, and the receiver meter remained within the acceptance tolerances (reference Paragraph 1.4 of Section I of this report)for the duration of the accident simulation.
Afterthe2-hourmarkofthesecondtransient, thetemperature wasmaintained byinjecting saturated steamandthepressurewasmaintained byinjecting compressed air.Theaccidentconditions weremaintained foratotalof30days.Following theLOCAtest,thesubmergence testwasperformed asre-quiredbyParagraph 1.0.Thetestchamberwasfilledwithchemicalsolution, asdescribed inParagraph 1.0,untilthetopofthejunctionboxwascovered.Thechamberwasthensealedandpressurized to6.5-7.0psig(15-16ftH20)atthetopofthespecimen.
I'n"information only" functional test was performed following the LOCA exposure.The results of those tests are presented on Data Sheets in Appendix III of this section.Following the LOCA test, the submergence test required by Paragraph 1.5 was performed as specified in Paragraph 2.0.The required and actual temperature/pressure profile of the LOCA/MSLB test is presented on Figure XII-1 in Appendix I of this section.Photographs which show the test equipment used during the accident test and the specimen condition following the test are presented in Appendix II of this section.H Instrumentation which were used to obtain data during the LOCA/MSLB test and the additional functional test performed after LOCA are listed on Instrumentation Equipment Sheets presented in Appendix IV of this section.I LA/YLE LABORATORIES Muntsvillo Faclllty 4 PAGE NO.TEST REPORT NO.XIII-1 45700-2 SECTION XIII POST-ACCIDENT QUALIFICATXON TEST FUNCTIONAL TEST AND POST-TEST INSPECTION
Thepressurewasmaintained for30minutes.NYLELABORATORIES Kuntavilio Facilliy PAGENO.TESTREPORTNO.XII-445700-23.0RESULTSTheaccident(LOCA)testrequiredbyParagraph
 
==1.0 wasperformed==
asspecified inParagraph
 
==2.0. TheLOCAtestwasconducted==
for30days.Duringthistest,thealarmoutput,theslavemeterreading,andthereceivermeterremainedwithintheacceptance tolerances (reference Paragraph 1.4ofSectionIofthisreport)forthedurationoftheaccidentsimulation.
I'n"information only"functional testwasperformed following theLOCAexposure.
Theresultsofthosetestsarepresented onDataSheetsinAppendixIIIofthissection.Following theLOCAtest,thesubmergence testrequiredbyParagraph 1.5wasperformed asspecified inParagraph 2.0.Therequiredandactualtemperature/pressure profileoftheLOCA/MSLB testispresented onFigureXII-1inAppendixIofthissection.Photographs whichshowthetestequipment usedduringtheaccidenttestandthespecimencondition following thetestarepresented inAppendixIIofthissection.HInstrumentation whichwereusedtoobtaindataduringtheLOCA/MSLB testandtheadditional functional testperformed afterLOCAarelistedonInstrumentation Equipment Sheetspresented inAppendixIVofthissection.ILA/YLELABORATORIES Muntsvillo Faclllty 4PAGENO.TESTREPORTNO.XIII-145700-2SECTIONXIIIPOST-ACCIDENT QUALIFICATXON TESTFUNCTIONAL TESTANDPOST-TEST INSPECTION


==1.0 REQUIREMENTS==
==1.0 REQUIREMENTS==
Post-Accident uglification TestFunctional TestThefunctional testofParagraph 1.0ofSectionIIIshallbeper-formedtodetermine theextent.ofthedegradation incurredbythespecimenduringtheaccidentqualification test.Thespecimenshallmeettheacceptance criteriaof,Paragraph 1.4ofSectionI.1.2Post,-Test Insection.Uponcompletion ofthequalification program,theequipment willbevisuallyinspected.
Post-Accident uglification Test Functional Test The functional test of Paragraph 1.0 of Section III shall be per-formed to determine the extent.of the degradation incurred by the specimen during the accident qualification test.The specimen shall meet the acceptance criteria of, Paragraph 1.4 of Section I.1.2 Post,-Test Ins ection.Upon completion of the qualification program, the equipment will be visually inspected.
Theequipment willbedisassembled totheextentnecessary toperformtheinspection.
The equipment will be disassembled to the extent necessary to perform the inspection.
Thecondition oftheequipment willberecorded.
The condition of the equipment will be recorded.The test equipment disassembly shall include re-moving the J-box cover.The condition of the Dow 710 silicone fluid and the Wyle-supplied cable shall be annotated.
Thetestequipment disassembly shallincludere-movingtheJ-boxcover.Thecondition oftheDow710siliconefluidandtheWyle-supplied cableshallbeannotated.
Any signs of degrada-tion shall be noted and a statement made as to whether the degradation was greater than, less than, or equal to the degradation experienced by the cable which was not immersed in the fluid.2.0 PROCEDURES The functional test required by Paragraph 1.0 was performed as speci-fied in Paragraph 2.0 of Section XII.The J-box cover was removed and the silicone fluid and cable were visually inspected.
Anysignsofdegrada-tionshallbenotedandastatement madeastowhetherthedegradation wasgreaterthan,lessthan,orequaltothedegradation experienced bythecablewhichwasnotimmersedinthefluid.2.0PROCEDURES Thefunctional testrequiredbyParagraph
3.0 RESULTS The functional test was performed and the receiver output recorded.The spe'cimen met the acceptance criteria of Paragraph 1.4 of Section I.WYLE LABORATORIES Huntsville Facility PAGE NO.TEST REPORT NO.XIII-2 4S700-2 3.0 RESULTS (Continued)
 
The silicone fluid in the J-box had darkened in color during the test program but remained translucent and liquid.The Wyle-supplied wire which was immersed in silicone oil (and therefore not replaced prior to LOCA)had minute cracks in the insulation, but was otherwise flexible and not discolored.
==1.0 wasperformed==
The wire which was removed prior to LOCA was in the same condition as described above.'Data obtained during the post-accident qualification test functional test is contained on a Data Sheet presented in Appendix I of this section.Equipment used to record data during the post-accident.
asspeci-fiedinParagraph 2.0ofSectionXII.TheJ-boxcoverwasremovedandthesiliconefluidandcablewerevisuallyinspected.
qualification test functional test are listed on an Instrumentation Equipment Sheet presented in Appendix II of this section.lhl YLE LAHOAATOAIES Huntsvilto Faclllty Transamer)ca Delaval Inc.Gems Sensors Division Plainville, Connecticut 06062 (203)677-1311 Telex 99306 25 Harch 1983 Rochester Gas&Electric 89 East Avenue Rochester, NY 14649 Attention:
 
Dick Baker Engineering
==3.0 RESULTSThefunctional==
testwasperformed andthereceiveroutputrecorded.
Thespe'cimen mettheacceptance criteriaofParagraph 1.4ofSectionI.WYLELABORATORIES Huntsville Facility PAGENO.TESTREPORTNO.XIII-24S700-23.0RESULTS(Continued)
ThesiliconefluidintheJ-boxhaddarkenedincolorduringthetestprogrambutremainedtranslucent andliquid.TheWyle-supplied wirewhichwasimmersedinsiliconeoil(andtherefore notreplacedpriortoLOCA)hadminutecracksintheinsulation, butwasotherwise flexibleandnotdiscolored.
ThewirewhichwasremovedpriortoLOCAwasinthesamecondition asdescribed above.'Dataobtainedduringthepost-accident qualification testfunctional testiscontained onaDataSheetpresented inAppendixIofthissection.Equipment usedtorecorddataduringthepost-accident.
qualification testfunctional testarelistedonanInstrumentation Equipment Sheetpresented inAppendixIIofthissection.lhlYLELAHOAATOAIES Huntsvilto Faclllty Transamer)ca DelavalInc.GemsSensorsDivisionPlainville, Connecticut 06062(203)677-1311Telex9930625Harch1983Rochester Gas&Electric89EastAvenueRochester, NY14649Attention:
DickBakerEngineering


==Subject:==
==Subject:==
l<yleReportNo.45700-1BechtelSNUPPSTest
l<yle Report No.45700-1 Bechtel SNUPPS Test


==Reference:==
==Reference:==


RobertE.GinnaP.0.rIN-EG-19888 Theenclosedqualification Reportisthefinalreportaspreparedinaccordance withBechtelSNUPPS'equirements.
Robert E.Ginna P.0.rIN-EG-19888 The enclosed qualification Report is the final report as prepared in accordance with Bechtel SNUPPS'equirements.
Nocommentswillbeallowedregarding thisreportandnochangeswillbemadeexceptthoserequested byBechtelSNUPPS.AnycommentsorchangesmadebyBechtelSNUPPSwillbesubmitted bypageonly,ratherthanasanewreport.Onecopyofthereportisenclosed.
No comments will be allowed regarding this report and no changes will be made except those requested by Bechtel SNUPPS.Any comments or changes made by Bechtel SNUPPS will be submitted by page only, rather than as a new report.One copy of the report is enclosed.Any additional copies will be supplied only against a separate purchase order at a cost of$750.00 each.This report will discontinue the control of Gems'quality Control Hanual.Final drawings are being prepared and will be submitted by 31 Harch 1983.The enclosed copy of this letter shall be signed and returned to Transamerica Delaval, Gems Sensors Division within five (5)days after receipt of this report.~~~.gg~John T.Pech Sales Correspondent JTP:ncm Enc.: CC: Report 845700-1 One Copy of Letter Tel: (412)343-5666 TRANSAMERICA DELAVAL INC.250 Ml.Lobonon Blvd.Pittsburgh, PA 15234 Toll-Froo No.(W.VA*NY)(1-800-441-7733)
Anyadditional copieswillbesuppliedonlyagainstaseparatepurchaseorderatacostof$750.00each.Thisreportwilldiscontinue thecontrolofGems'quality ControlHanual.Finaldrawingsarebeingpreparedandwillbesubmitted by31Harch1983.TheenclosedcopyofthislettershallbesignedandreturnedtoTransamerica Delaval,GemsSensorsDivisionwithinfive(5)daysafterreceiptofthisreport.~~~.gg~JohnT.PechSalesCorrespondent JTP:ncmEnc.:CC:Report845700-1OneCopyofLetterTel:(412)343-5666TRANSAMERICA DELAVALINC.250Ml.LobononBlvd.Pittsburgh, PA15234Toll-Froo No.(W.VA*NY)(1-800-441-7733)
Received Date By Ti tl e
ReceivedDateByTitle
~TORKS SCEMTlFK: SEfMCES ta SYSTEMS GAOU7~~~~pi'~~'~~~~f e+~~e~~r~~~~~~~~~VcZi<</~~~T~j L lt~~~~0 I o.~~~)~~t L N NEQ Id 8CI.'ERIII EI'8%II BISNME NVIIIIL QOIjE4ILIIFIIIIlShll'IIOM i II It g D D g D NUCLEAR QUALIFXCATXON TEST PROGRAM A LIQUXD LEVEL TRANSMITTER AND RECEX VER FOR USE IN THE STANDARDIZED NUCLEAR UNXT POWER PLANT SYSTEM (SNUPPS)FOR TRANSAh1ERICA DELAVAL COWLES ROAD PLAINVILLE, CONNECTXCUT 06062  
~TORKSSCEMTlFK:
SEfMCEStaSYSTEMSGAOU7~~~~pi'~~'~~~~fe+~~e~~r~~~~~~~~~VcZi<</~~~T~jLlt~~~~0Io.~~~)~~tLNNEQId8CI.'ERIII EI'8%IIBISNMENVIIIILQOIjE4ILIIFIIIIlShll'IIOM iIIItgDDgD NUCLEARQUALIFXCATXON TESTPROGRAMALIQUXDLEVELTRANSMITTER ANDRECEXVERFORUSEINTHESTANDARDIZED NUCLEARUNXTPOWERPLANTSYSTEM(SNUPPS)FORTRANSAh1ERICA DELAVALCOWLESROADPLAINVILLE, CONNECTXCUT 06062  


jy"'.';:,qyy~rnI~'YLEJOBNO.CUSTOMERP.O.NO.4570014410I'iI='0!hocsssrEhruolvYNnrss ov"fioslhtl 7eS<RePCI.f45700-1REPORTNO.'PAGEiOFDATFDecember8,1982PAGEREPORTv'srJepfSPECIFICATION (S)inPaxagraph 5.01.0CUSTOMERDDRESS2,0'ESTSPECIMENTransamerica DelavalCowlesRoad,Plainville, Connecticut 06062One{1)LevelTransmitter andReceiverTransamerica DelavalGemsSensorsDiv.4.0SUMMARY4.1ResultsTheLiquidLevelTransmitter andReceiver, hereinafter referredtoasthetestspecimen, weresubjected toaNuclearQualification TestProgramtoqualifythemforuseintheStandardized NuclearUnitPowerPlantSystem(SNUPPS).
j y"'.';: ,qyy~r nI~'YLE JOB NO.CUSTOMER P.O.NO.45700 14410 I'iI='0!hocsssr EhruolvYNnrss ov"fioslhtl 7eS<RePCI.f 45700-1 REPORT NO.'PAGE i OF DATF December 8, 1982 PAGE REPORT v's rJ e p f SPECIFICATION (S)in Paxagraph 5.0 1.0 CUSTOMER DDRESS 2,0'EST SPECIMEN Transamerica Delaval Cowles Road, Plainville, Connecticut 06062 One{1)Level Transmitter and Receiver Transamerica Delaval Gems Sensors Div.4.0
Thetestpxogramwasperformed asspecified inReference 5.1andinaccordance withReference 5.2.Theresultsofeachtestarecontained inPaxagraph


==3.0 oftheappropriate==
==SUMMARY==
sections.
4.1 Results The Liquid Level Transmitter and Receiver, hereinafter referred to as the test specimen, were subjected to a Nuclear Qualification Test Program to qualify them for use in the Standardized Nuclear Unit Power Plant System (SNUPPS).The test pxogram was performed as specified in Reference 5.1 and in accordance with Reference 5.2.The results of each test are contained in Paxagraph 3.0 of the appropriate sections.Michigan Professional Eng.~Reg.No.23187 STATE OF ALABAMA.COUNTY OF MADISON r Gregory K.Henry being duly swam, os and says: The Information containod in thfs report ls tho result ol complete rofut ty.crIadIfcIed tests nd ls to the best of his no)t fedgo truo and correct in SUBS AIBED and sworn f day of, 1 r~*PREPARED BY R APPROVED BY WYLE Q.A.R.C.McC , r.nson Stinson yysss shsa have no lstyiry ter tSsnscss crsny txxr to person or tropsrry.trc46ntt SPsoLSlor IhiS rcpcrt hfotary blic ln and for fho Stato of Ataba My Commission expires at large.~r/'S , 19 FvvVLK LABORATORIES SCIENTIFIC SERVICES 8(SYSTEMS GROUP HttNTSVtLLE.
MichiganProfessional Eng.~Reg.No.23187STATEOFALABAMA.COUNTYOFMADISONrGregoryK.Henrybeingdulyswam,osandsays:TheInformation containod inthfsreportlsthoresultolcompleterofutty.crIadIfcIed testsndlstothebestofhisno)tfedgotruoandcorrectinSUBSAIBEDandswornfdayof,1r~*PREPAREDBYRAPPROVEDBYWYLEQ.A.R.C.McC,r.nsonStinsonyysssshsahavenolstyirytertSsnscsscrsnytxxrtopersonortropsrry.trc46ntt SPsoLSlor IhiSrcpcrthfotarybliclnandforfhoStatoofAtabaMyCommission expiresatlarge.~r/'S,19FvvVLKLABORATORIES SCIENTIFIC SERVICES8(SYSTEMSGROUPHttNTSVtLLE.
ALABAMA  
ALABAMA  


PAGENO.vTESTREPORTNO.45700-10'.2SUMMARY(Continued)
PAGE NO.v TEST REPORT NO.45700-1 0'.2
Conclusions Alltestsweresuccessfully performed withtheexception oftheLoss-of-Coolant Accident/Main SteamLineBreak(LOCA/MSLB) test.NOA'swereexaminedandwiththeexception ofNOANo,.7,allwerefoundtohavenoeffectuponthequalification statusofthetestspecimen.
 
NOANo.7referstoanout-of-specification condition whichoccurredduringtheLOCAaccidentwhenthex'eceiver outputandmetexreadingwereout-of-specification low.Inaddition, NOANo.7,RevisionA,referstoanout-of-specification condition onthefunctional testperformed aftertheLOCAandbeforethesubmergence test.Thisfunctional testwasnotrequiredbyQualifi-cationPlan45102-1;however,itwasperformed toverifyequipment condition priortothesubmergence testbecauseoftheout-of-specification conditions encountered duringtheLOCAfunctional test.IOThespecimencannotbeconsidered qualified totheLoss-of-Coc" antAccidentinthetestconfiguration ofQualification Plan45102-1,RevisionC.Thistestconfiguration includedBechtel-(SNUPPS)suppliedinterconnect cableutilizedforequipment interface.
==SUMMARY==
SeeSection3.1.2.1ofReference 5.2.Inatestonanidentical Trans-americaDelavaltxansmitter withaHyleLaboratories-supplied Tefzel-insulated cablewhichwasinstalled newandwasnotirradiated oraged(seeQualification Plan45102-2,RevisionA,andTestReport45700-2).
(Continued)
Thespecimenfunctioned properlythroughout theLOCAandthesubsequent functional tests.Althoughtheexactcauseoffailureisunknown,itisveryprobablethattheBechtel-supplied interconnect cableprecipitated thefailureofthespecimenonwhichitwasinstalled.
Conclusions All tests were successfully performed with the exception of the Loss-of-Coolant Accident/Main Steam Line Break (LOCA/MSLB) test.NOA's were examined and with the exception of NOA No,.7, all were found to have no effect upon the qualification status of the test specimen.NOA No.7 refers to an out-of-specification condition which occurred during the LOCA accident when the x'eceiver output and metex reading were out-of-specification low.In addition, NOA No.7, Revision A, refers to an out-of-specification condition on the functional test performed after the LOCA and before the submergence test.This functional test was not required by Qualifi-cation Plan 45102-1;however, it was performed to verify equipment condition prior to the submergence test because of the out-of-specification conditions encountered during the LOCA functional test.IO The specimen cannot be considered qualified to the Loss-of-Coc" ant Accident in the test configuration of Qualification Plan 45102-1, Revision C.This test configuration included Bechtel-(SNUPPS)supplied interconnect cable utilized for equipment interface.
ThecablehadbeensuppliedtoHyleas"Pre-qualified" andnoaginganalysiswasperformed beforethespecimen(andcable)wassubjected tothermalagingandirradiation priortothesubsequntLOCAtest.Thecablehadbecomecracked,discolored, andverybrittleduringthermalaging,asdocumented inNOANo.6presented inAppendixIofSectionV.Althoughtheanomalies discussed aboveoccurred, theLevelTransmitter andReceivercanbeconsidered qualified totherequixements ofHLQP45102-1,Rev.C,providedthataqualified interconnect cableisusedforequipment interface.
See Section 3.1.2.1 of Reference 5.2.In a test on an identical Trans-america Delaval txansmitter with a Hyle Laboratories-supplied Tefzel-insulated cable which was installed new and was not irradiated or aged (see Qualification Plan 45102-2, Revision A, and Test Report 45700-2).The specimen functioned properly throughout the LOCA and the subsequent functional tests.Although the exact cause of failure is unknown, it is very probable that the Bechtel-supplied interconnect cable precipitated the failure of the specimen on which it was installed.
Thisisbaseduponthesuccessful performance ofanidentical (withtheexception ofmountingbracket)transmittex'ith aHyle-supplied interconnect cableasdocumented inHyleLaboratories Qualification ReportNo.45700-2.WYLELABORATOAlES Huntsvilto Facility  
The cable had been supplied to Hyle as"Pre-qualified" and no aging analysis was performed before the specimen (and cable)was subjected to thermal aging and irradiation prior to the subsequ nt LOCA test.The cable had become cracked, discolored, and very brittle during thermal aging, as documented in NOA No.6 presented in Appendix I of Section V.Although the anomalies discussed above occurred, the Level Transmitter and Receiver can be considered qualified to the requixements of HLQP 45102-1, Rev.C, provided that a qualified interconnect cable is used for equipment interface.
This is based upon the successful performance of an identical (with the exception of mounting bracket)transmittex'ith a Hyle-supplied interconnect cable as documented in Hyle Laboratories Qualification Report No.45700-2.WYLE LABORATOAlES Huntsvilto Facility  


PAGENO.TESTREPORTNO.II-145700-1SECTIONIIRADIATION EXPOSURE1.0REQUIREMENTS Transmitter XH-54852A Theradiation requirement fortheleveltransmitters isthenormaldoseof6x10radsplustheaccidentdoseofl.lxl08rads(a10%conservatism marinwasadded)foratotaldoseo1.16xlOradstotalintegrate dosThefirst1,000radsofexposureshallbeperformed withthereceiverinthechamber.Theremaining exposureshallbeperformed withthetransmitter onlyinthechamber,whilepoweredtothereceiver.
PAGE NO.TEST REPORT NO.II-1 45700-1 SECTION II RADIATION EXPOSURE 1.0 REQUIREMENTS Transmitter XH-54852A The radiation requirement for the level transmitters is the normal dose of 6x10 rads plus the accident dose of l.lxl08 rads (a 10%conservatism mar in was added)for a total dose o 1.16xlO rads total integrate dos The first 1,000 rads of exposure shall be performed with the receiver in the chamber.The remaining exposure shall be performed with the transmitter only in the chamber, while powered to the receiver.As a minimum, the receiver module input voltage and output current, as well as the"pointer" position, shall be recorded once per day after the first 1,000 rads.1.2 Receiver RE-36562 The radiation requirement for the receiver module is the normal dose plus the accident dose (a 10%conservatism margin was added), for a total of l.lx103 rads total integrated dose.I The receiver shall be connected to the transmitter and both units exposed to a minimum total integrated dose of lxlO rads gamma, air equivalent,~using a Cobalt 60 source.The float shall be in the"1/2" position;115 VAC (+5%), 60 Hz, shall be applied to the receiver.The converter output shall be observed during the radiation exposure and the input voltage and output current (approximately 12 mA)shall be recorded before, at least once during, and after irradiation.
Asaminimum,thereceivermoduleinputvoltageandoutputcurrent,aswellasthe"pointer"
: position, shallberecordedonceperdayafterthefirst1,000rads.1.2ReceiverRE-36562Theradiation requirement forthereceivermoduleisthenormaldoseplustheaccidentdose(a10%conservatism marginwasadded),foratotalofl.lx103radstotalintegrated dose.IThereceivershallbeconnected tothetransmitter andbothunitsexposedtoaminimumtotalintegrated doseoflxlOradsgamma,airequivalent,
~usingaCobalt60source.Thefloatshallbeinthe"1/2"position; 115VAC(+5%),60Hz,shallbeappliedtothereceiver.
Theconverter outputshallbeobservedduringtheradiation exposureandtheinputvoltageandoutputcurrent(approximately 12mA)shallberecordedbefore,atleastonceduring,andafterirradiation.


==2.0 PROCEDURES==
==2.0 PROCEDURES==
ThespecimenwasshippedinaNylevehicletotheGeorgiaInstitute ofTechnology NeelyNuclearResearchCenterfortherequiredirradiation.
The specimen was shipped in a Nyle vehicle to the Georgia Institute of Technology Neely Nuclear Research Center for the required irradiation.
Thespecimenwasassembled byHylepersonnel intheconfigurations requiredbyParagraph
The specimen was assembled by Hyle personnel in the configurations required by Paragraph 1.0.The irradiation was conducted by Georgia Institute of Technology personnel as described in the Letters of Certification presented in Appendix II of this section.The specimen was monitored before, during and after the irradiation, and the data obtained was recorded on Data Sheets which are presented in Appendix IV of this section.WYLE LA80RATORIES HuntsviHo Facility PAGE NO.II-2 TEST REPORT NO.45700-1 3.0 RESULTS The specimen was irradiated as required by Paragraph 1.0, and the irradiation was performed as specified in Paragraph 2.0.The specimen complied with the requirements of Paragraph 1.4 of Section I.During the radiation exposure at Georgia Institute of Technology, the level transmitter was bumped during manipulation of the gamma source, causing the transmitter to fall from its vertical position and strike a table.The only visible damage to the transmitter was a dent in the flexible conduit.Approximately one teaspoon of oil leaked from the J-box.Reference Notice of Anomaly No.1 presented in Appendix X of this section.Photograph XI-1 shows the extent of damage incurred during the fall.This photograph is presented in Appendix XXX oi this section.Letters of Certification which document the irradiation performance are presented in Appendix XX of this section.Data Sheets which contain data obtained during the daily monitoring are presented in Appendix IV of this section.The equipment used to obtain data during the daily monitoring of the specimen is listed on an Instrumentation Equipment Sheet presented in Appendix IXI of Section X of this report.WYLE LABORATOAIES Hunlsvillo Facility PAGE NO.II I-1 TEST REPORT NO.45700-1 SECTION IIX POST-RADIATION FUNCTIONAL TEST 1.0 REQUIREYENTS Following the irradiation, one of the two 5-feet sections of flex conduit shall be removed.A syst: em level functional test shall be performed to determine the extent of any damage incurred during the radiation exposure.The specimen shall comply with the acceptance criteria contained in Paragraph 1.4 of Section I of this report.2.0 PROCEDURES
 
==1.0. Theirradiation==
wasconducted byGeorgiaInstitute ofTechnology personnel asdescribed intheLettersofCertification presented inAppendixIIofthissection.Thespecimenwasmonitored before,duringandaftertheirradiation, andthedataobtainedwasrecordedonDataSheetswhicharepresented inAppendixIVofthissection.WYLELA80RATORIES HuntsviHo Facility PAGENO.II-2TESTREPORTNO.45700-13.0RESULTSThespecimenwasirradiated asrequiredbyParagraph 1.0,andtheirradiation wasperformed asspecified inParagraph
 
==2.0. Thespecimencompliedwiththerequirements==
ofParagraph 1.4ofSectionI.Duringtheradiation exposureatGeorgiaInstitute ofTechnology, theleveltransmitter wasbumpedduringmanipulation ofthegammasource,causingthetransmitter tofallfromitsverticalpositionandstrikeatable.Theonlyvisibledamagetothetransmitter wasadentintheflexibleconduit.Approximately oneteaspoonofoilleakedfromtheJ-box.Reference NoticeofAnomalyNo.1presented inAppendixXofthissection.Photograph XI-1showstheextentofdamageincurredduringthefall.Thisphotograph ispresented inAppendixXXXoithissection.LettersofCertification whichdocumenttheirradiation performance arepresented inAppendixXXofthissection.DataSheetswhichcontaindataobtainedduringthedailymonitoring arepresented inAppendixIVofthissection.Theequipment usedtoobtaindataduringthedailymonitoring ofthespecimenislistedonanInstrumentation Equipment Sheetpresented inAppendixIXIofSectionXofthisreport.WYLELABORATOAIES Hunlsvillo Facility PAGENO.III-1TESTREPORTNO.45700-1SECTIONIIXPOST-RADIATION FUNCTIONAL TEST1.0REQUIREYENTS Following theirradiation, oneofthetwo5-feetsectionsofflexconduitshallberemoved.Asyst:emlevelfunctional testshallbeperformed todetermine theextentofanydamageincurredduringtheradiation exposure.
Thespecimenshallcomplywiththeacceptance criteriacontained inParagraph 1.4ofSectionIofthisreport.2.0PROCEDURES 2.1Functional TestsfoxRE-36562andXM-54852A Thesubject.equipment wasevaluated utilizing thefollowing syst:emlevelfunctional testprocedure:
1)Connectallelectrical plugsandcablesonthereceiverandtransmitter.
2)Miththe"ON-OFF-FULL REF"toggleswitchinthe"OFF"position, zerothemeter,utilizing thepointersetscxewadjustment.
Ifnotrequired, thisstepmaybeomitted.Documentifzeroingisorisnotperformed.
3)Adjustthereceivervoltageinputto115VAC(+5%).4)Holdthe"ON-OFF-FULL REF"toggleswitchonthereceivermoduleto"FULLREF"whileperforming Step5.5)Adjustthe"Calibrate" potonthereceivermoduleuntilthemeterreadsfullscale.Xfnotrequix'ed, thisstepmaybeomitted.Documentifcalibration isorisnotperformed.
6)Positionthefloatontheleveltransmitter tothe"empty"position.
7)Recordthemeterreading.Recordthexeceivermoduleconverter output.Theoutputshallbe4to20milliamperes intoa100to800ohmload.l8)RepeatSteps4)and5)foxthe"1/4","1/2","3/4",and"full"positions, utilizing thespacerbarsmanufactured forthebase-linefunctional calibration.
WYLELABORATORIES Huntavllto Facility PAGENO.TESTREPORTNO.XII-245700-12.1PROCEDURES (Continued)
Functional TestsforRE-36562andXM-54852A (Continued) 9)RepeatSteps3)through6)foreachvoltagevariation extreme.Thelowvoltagewillbe105.8VAC(-5+0).Thehighvoltagewillbe124.2VAC(-0,+6).3~0RESULTSThepost-radiation functional testrequiredbyParagraph
 
==1.0 wasperformed==
asspecified inParagraph
 
==2.0. Anadditional==
insulation resistance testwasperformed onthecabletodetermine ifanydamagewassustained inthefallatGeorgiaTech.Theinsulation resistance wasintherangeof100ohms,whichindicated thatthecablesufferednodamageThespecimencompliedwiththerequirements ofParaqraph
 
==1.0 withtheexception==
ofthe"Full"and"3/4"positions oftheleveltransmitter.
Reference NoticeofAnomalyNo.10presented inAppendixIofthissection.Thedataobtainedduringthepost-radiation functional testiscontained onDataSheetspresented inAppendixIIofthissection.Theequipment usedtoobtainthedatainthistestislistedonanXnstrumentation Equipment Sheetpresented inAppendixXXIofthissection.NVLF.LABOAATOAIES Huntsvlllo Facility PAGENO.IV-1TESTREPORTNO45700-1SECTIONXVTHERMALAGINGANDOPERATIONAL CYCLING1.0REQUIREMENTS Theleveltransmitter shallbethermally agedfor90days(2,161.3hours)at120Canduncontrolled relativehumidity.
Thereceivermoduleshallbethermally agedfor59.15days(1,420hours)at100'Canduncontrolled relativehumidity.
Operational cyclingwillbeperformed onthesystemlevel.Thelevelswitchandtheleveltransmitter/receiver modulewillbecycledfor220cycleseach,asspecified byBechtelPowerCorporation (a10$conservatism marginhasbeenadded).Acycleisdefinedasmanuallymovingthefloatfromthebottomstoptothetopstopandbacktothebottomstop.Thereceivermodule/level transmitter willbeelectrically connected andpoweredwith115(+5%)VAC,60Hz.Operational cyclingshallbeperformed following completion ofthermalaging.2.0PROCEDURES Thetransmitter andreceiverwereinstalled inseparatechambersandwerethermally age'dbyexposuretothetimeattemperature requiredbyParagraph
 
==1.0. Thecycleagingwasaccomplished==
byattaching acordtothebottomofthefloatandmanuallyraisingittothetopofthetransmitter shaft220times.Thereceiverwasconnected andpoweredduringthiscyclingandthemeterwasobservedforfull-scale deflection.
3.0RESULTSTheagingprogramrequiredbyParagraph
 
==1.0 wasperformed==
asspeci-fiedinParagraph 2.0;IilDuringthecourseofthethermalagingprogram,thechamberwhichcontained thetransmitter wasbelowthetemperature requirement for95hoursand40minutesduetoheatingunitfailures.,
Theheaterwasrepairedandthetransmitter wasexposedtothetotal(accumulated) timeattemperature requiredbyParagraph
 
==1.0. Reference==
NoticesofAnomalyNos.2,3,4and5presented inAppendixIofthissection.Thereceiverwasexposedtotherequiredtimeattemperature withnointerruptions.
WVCL=mBOamaniES Huntsvlllo Facility PAGENO.TESTREPORTNO.45700-13.0RESULTS(Continued)
Photographs ofthetransmitter andreceiver, installed intheirrespective thermalagingchambers, arepresented inAppendixIIofthissection.Equipment usedtorecordandcontrolthetemperature duringthethermalagingprogramarelistedonanInstrumentation Equipment Sheetpresented inAppendixIIIofthissection.INYLELABORATORIES HuntsvmoFsclllly PAGENO.TESTREPORTNO.45700-1'ECTION VPOST-AGXNG FUNCTIONAL l.0REQUIREMENTS Thefunctional testformedtodetermine specimenduringtheacceptance criteriaofParagraph 1.0ofSectionXXIshallbeper-chaextentofthedegradation incurredbytheagingprogram.ThespecimenshallmeettheofParagraph 1.4ofSectionX.2.0PROCEDURES Thefunctional testrequiredbyParagraph
 
==1.0 wasperformed==
asspecified inParagraph 2.0ofSectionXXX.3.0RESULTSThefunctional testwasperformed andtherece'iver outputrecorded.
Following thethermalaging,theBechtel-supplied cablewasdis-colored,cracked,andverybrittle.Reference NoticeofAnomalyNo.6presented inAppendixXofthissection.AttheCustomer's direction, thecable.remainedattachedtothespecimenfortheremainder ofthetestprogram.Duringthepost-aging functional test,allmeasureddatawaswithintheacceptable limitsasestablished inParagraphs'.4.1 and1.4.2ofSectionI.Thisdataistabulated onaDataSheetpresented inAppen-dixIIXofthissection.Photographs whichdepictthecondition ofthecableafterthermalagingarepresented inAppendixIIofthissection.Equipment usedtorecorddataduringthepost-aging functional testarelistedonanInstrumentation Equipment Sheetpresented inAppendixIVofthissection.lMYLELABORATOA(ES Huntsvltto Fat:titty PAGENO.TESTREPORTNO.45700-1SECTIONXSEISMICSINJLATION REQUIRFMNTS SecimenMountinThespecimens shallbemountedonWyle-fabricated wallmounttestfixturesassnowninFigureX-1.Theleveltransmitter shallbemountedtothetestfixtureusingfour(4)1/2"dia.-l3xl-l/2"longGrade5bolts,washersandlockwashers whichshallbetorquedto250in.-lb>themodularreceivershallbemountedtothetestfixtureusingfour(4)5/16"dia.-l8x1"longstainless steelbolts,washers<lockwashers andnuts,whichshallbetorquedto150in.-lb.Thespecimen/fixture configurations shallthenbeplacedontheHyleMultiaxis SeismicSimulator Tablesuchthatthefront-to-back axesofthespecimens shallbecolinearwiththehorizontal excitation ofthetesttable.Forthesecondorientation, thespecimen/fixture configurations shallberotated90degreesinthehorizontal planetotheside-to-side axisandthespecified sequenceoftestsshallberepeated.
Thetestfixturesshallbeweldedtothetableineachorientation.
Themountingofthespecimens shallsimulatetheir.actualin-service mountingconfigurations ascloselyaspractical.
Toaccountfortheeffectsoftheuniformmassofwater(0.0443lb./in.)onasubmerged leveltransmitter, fourlengthsof1/4"dia.standardhoistwirerope(which,including thetapeusedfortie-down, approxi-matelyconstitute therequiredsimulated weight)shallbetapedtothestemassemblyoftheleveltransmitter priortoseismictesting.Resonance SearchAlow-level (approximately 0.2ghorizontally andvertically) biaxialsinesweepfrom1to40Hzshallbeperformed ineachtestorientation toestablish majorresonances.
Thesweeprateshallbetwooctavesperminute.Transmissibility plotsofthespecimenresponseaccelerometers fromtheresonance searchtestineachorientation shallbeprovided.
RandomMultifreuencTestsThespecimens shallbesubjected to30-second durationbiaxialmulti-frequency randommotionwhichshallbeamplitude-controlled inone-thirdoctavebandwidths spacedone-third octaveapartoverthefrequency rangeof1to40Hz.Twosimultaneous, butindependent, randomsignalsshallbeusedastheexcitation toprovidephase-incoherent horizontal andverticalmotions.Theamplitude ofeachone-third octavebandwidth shallbeindependently adjustedineachaxisuntiltheTestResponseWYLELABORATORIES Huntovlllo Facility C'
PAGENO.TESTREPORTNO.X-245700-11.0REQUIREMENTS (Continued) 1.3RandomMultifreuenTests(Continued)
Spectra(TRS)enveloptheRequiredResponseSpectra(RRS).Theresulting tablemotionshallbeanalyzedbyaresponsespectrumanalyzeratfivepercent(5%)damping,andplottedatone-third octaveintervals overthefrequency rangeof1to200Hz.Five(5)Operating BasisEarthquake (OBE)tests,followedbyone(1)SafeShutdownEarthquake (SSE)test,shallbepexformed inboththefront-to-back/vertical (FB/V)andtheside-to-side/vertical (SS/V)orientations.
TheOBEandSSERRSareshowninFiguresX-2andX-3.TRSplotsofthecontrolaccelerometers fromarepresentative OBEandtheSSEtestat.5Sdampingineachtestorientation shallbepxovided.
1.4SecimenResonseSix(6)uniaxialpiezoelectric accelerometers shallbemountedonthetestspecimens tomonitorresponsetotheseismicexcitation.
Place-ment.oftheseaccelerometers shallbeasdirectedbytheWyleProjectEngineer.
FMtapeandoscillograph recorders shallprovidearecordofeachaccelerometer's response.
TRSplotsfromtheSSEtests,analyzedat5%damping,shallbeincluded.
1.5Electrical PowerinElectrical powerof115(+5%)VAC,60Hz,single-phase, shallbepro-videdforopexation
'ofthetestspecimens duringtheSeismicTestProgram.1.6Electrical Monitorin One(1)channelofelectrical monitoring shallberecordedonanoscillograph recordertomonitorthe4-20-milliampere outputofthereceiver.
 
==2.0 TESTPROCEDURES==
TheSeismicTestProgramconsisted ofsubjecting thetestspecimens toresonance searchtestingandqualification levelbiaxialrandommultifrequency testingineachoftwotestorientations, asspecified inParagraph


==1.0. Thespecimens==
===2.1 Functional===
wereinstrumented withaccelerometers, andelectrically poweredduringthetestprogram.KYLELABORATOAIES Huntsville Faclllty PAGENO.TESTREPORTNO.45700-1TESTRESULTSThespecimens demonstrated sufficient integrity towithstand, with-outcompromise ofstructures orfunctions, theprescribed simulated seismicenvironment.
Tests fox RE-36562 and XM-54852A The subject.equipment was evaluated utilizing the following syst: em level functional test procedure:
Theoscillograph monitoring theReceiveroutputindicated noanomalous output.TableX-I,AppendixIofthissection,containsdescriptions ofthetestruns.FigureX-l,AppendixIIofthissection,showsthemountingconceptofthespecimens.
1)Connect all electrical plugs and cables on the receiver and transmitter.
FiguresX-2andX-3,AppendixIIofthissection,showthehorizontal andverticalOBEandSSERRS,respectively.
2)Mith the"ON-OFF-FULL REF" toggle switch in the"OFF" position, zero the meter, utilizing the pointer set scxew adjustment.
Photographs X-1throughX-5,AppendixIIIofthissection,showthespecimenmountingdetails.Photographs X-3throughX-6,AppendixIIIofthissection,showthespecimenresponseaccelerometer locations.
If not required, this step may be omitted.Document if zeroing is or is not performed.
AppendixIVofthissectioncontainsTransmissibility plotsfromtheresonance seaxchtests.AppendixVofthissectioncontainstheTestResponseSpectrumplotsofthecontrolaccelerometers fromarepresentative OBEtestandtheSSEtestineachtestorientation.
3)Adjust the receiver voltage input to 115 VAC (+5%).4)Hold the"ON-OFF-FULL REF" toggle switch on the receiver module to"FULL REF" while performing Step 5.5)Adjust the"Calibrate" pot on the receiver module until the meter reads full scale.Xf not requix'ed, this step may be omitted.Document if calibration is or is not performed.
Additionally, TRSplotsofthespecimenresponseaccelexometers fromtheSSEtestineachtestoxien-tationarealsoincluded.
6)Position the float on the level transmitter to the"empty" position.7)Record the meter reading.Record the xeceiver module converter output.The output shall be 4 to 20 milliamperes into a 100 to 800 ohm load.l8)Repeat Steps 4)and 5)fox the"1/4","1/2","3/4", and"full" positions, utilizing the spacer bars manufactured for the base-line functional calibration.
NOTE:TheTRSdidnotenveloptheRRSinthefrequency rangefrom1Hzto12.5Hz.However,theobtainedTRSconstitute themachinelimitsoftheHyleBiaxialSeismicSimulator forthisparticular testarrangement.
WYLE LABORATORIES Huntavllto Facility PAGE NO.TEST REPORT NO.XII-2 45700-1 2.1 PROCEDURES (Continued)
AppendixVIcontainstheInstrumentation LogSheetsandtheInstrumen-tationEquipment Sheets.QlYLELABORATOA!
Functional Tests for RE-36562 and XM-54852A (Continued) 9)Repeat Steps 3)through 6)for each voltage variation extreme.The low voltage will be 105.8 VAC (-5+0).The high voltage will be 124.2 VAC (-0,+6).3~0 RESULTS The post-radiation functional test required by Paragraph 1.0 was performed as specified in Paragraph 2.0.An additional insulation resistance test was performed on the cable to determine if any damage was sustained in the fall at Georgia Tech.The insulation resistance was in the range of 10 0 ohms, which indicated that the cable suffered no damage The specimen complied with the requirements of Paraqraph 1.0 with the exception of the"Full" and"3/4" positions of the level transmitter.
ESHuntsvilio Facility BIWCABLESYSTEMS,tNC.65BAYSTREET'OSTON.MA02125'617)265.2102'ELEX94-0604February3,1982Rochester Gas&ElectricCorporation 89EastAvenueRochester, NY14649Attention:
Reference Notice of Anomaly No.10 presented in Appendix I of this section.The data obtained during the post-radiation functional test is contained on Data Sheets presented in Appendix II of this section.The equipment used to obtain the data in this test is listed on an Xnstrumentation Equipment Sheet presented in Appendix XXI of this section.N VLF.LABOAATOAIES Huntsvlllo Facility PAGE NO.IV-1 TEST REPORT NO 45700-1 SECTION XV THERMAL AGING AND OPERATIONAL CYCLING 1.0 REQUIREMENTS The level transmitter shall be thermally aged for 90 days (2,161.3 hours)at 120 C and uncontrolled relative humidity.The receiver module shall be thermally aged for 59.15 days (1,420 hours)at 100'C and uncontrolled relative humidity.Operational cycling will be performed on the system level.The level switch and the level transmitter/receiver module will be cycled for 220 cycles each, as specified by Bechtel Power Corporation (a 10$conservatism margin has been added).A cycle is defined as manually moving the float from the bottom stop to the top stop and back to the bottom stop.The receiver module/level transmitter will be electrically connected and powered with 115 (+5%)VAC, 60 Hz.Operational cycling shall be performed following completion of thermal aging.2.0 PROCEDURES The transmitter and receiver were installed in separate chambers and were thermally age'd by exposure to the time at temperature required by Paragraph 1.0.The cycle aging was accomplished by attaching a cord to the bottom of the float and manually raising it to the top of the transmitter shaft 220 times.The receiver was connected and powered during this cycling and the meter was observed for full-scale deflection.
3.0 RESULTS The aging program required by Paragraph 1.0 was performed as speci-fied in Paragraph 2.0;I i l During the course of the thermal aging program, the chamber which contained the transmitter was below the temperature requirement for 95 hours and 40 minutes due to heating unit failures., The heater was repaired and the transmitter was exposed to the total (accumulated) time at temperature required by Paragraph 1.0.Reference Notices of Anomaly Nos.2, 3, 4 and 5 presented in Appendix I of this section.The receiver was exposed to the required time at temperature with no interruptions.
WVCL=mBOamaniES Huntsvlllo Facility PAGE NO.TEST REPORT NO.45700-1 3.0 RESULTS (Continued)
Photographs of the transmitter and receiver, installed in their respective thermal aging chambers, are presented in Appendix II of this section.Equipment used to record and control the temperature during the thermal aging program are listed on an Instrumentation Equipment Sheet presented in Appendix III of this section.IN YLE LABORATORIES Huntsvmo Fsclllly PAGE NO.TEST REPORT NO.45700-1'ECTION V POST-AGXNG FUNCTIONAL l.0 REQUIREMENTS The functional test formed to determine specimen during the acceptance criteria of Paragraph 1.0 of Section XXI shall be per-cha extent of the degradation incurred by the aging program.The specimen shall meet the of Paragraph 1.4 of Section X.2.0 PROCEDURES The functional test required by Paragraph 1.0 was performed as specified in Paragraph 2.0 of Section XXX.3.0 RESULTS The functional test was performed and the rece'iver output recorded.Following the thermal aging, the Bechtel-supplied cable was dis-colored, cracked, and very brittle.Reference Notice of Anomaly No.6 presented in Appendix X of this section.At the Customer's direction, the cable.remained attached to the specimen for the remainder of the test program.During the post-aging functional test, all measured data was within the acceptable limits as established in Paragraphs'.4.1 and 1.4.2 of Section I.This data is tabulated on a Data Sheet presented in Appen-dix IIX of this section.Photographs which depict the condition of the cable after thermal aging are presented in Appendix II of this section.Equipment used to record data during the post-aging functional test are listed on an Instrumentation Equipment Sheet presented in Appendix IV of this section.lM YLE LABORATOA(ES Huntsvltto Fat:titty PAGE NO.TEST REPORT NO.45700-1 SECTION X SEISMIC SINJLATION REQUIRFMNTS S ecimen Mountin The specimens shall be mounted on Wyle-fabricated wall mount test fixtures as snown in Figure X-1.The level transmitter shall be mounted to the test fixture using four (4)1/2" dia.-l3 x l-l/2" long Grade 5 bolts, washers and lockwashers which shall be torqued to 250 in.-lb>the modular receiver shall be mounted to the test fixture using four (4)5/16" dia.-l8 x 1" long stainless steel bolts, washers<lockwashers and nuts, which shall be torqued to 150 in.-lb.The specimen/fixture configurations shall then be placed on the Hyle Multiaxis Seismic Simulator Table such that the front-to-back axes of the specimens shall be colinear with the horizontal excitation of the test table.For the second orientation, the specimen/fixture configurations shall be rotated 90 degrees in the horizontal plane to the side-to-side axis and the specified sequence of tests shall be repeated.The test fixtures shall be welded to the table in each orientation.
The mounting of the specimens shall simulate their.actual in-service mounting configurations as closely as practical.
To account for the effects of the uniform mass of water (0.0443 lb./in.)on a submerged level transmitter, four lengths of 1/4" dia.standard hoist wire rope (which, including the tape used for tie-down, approxi-mately constitute the required simulated weight)shall be taped to the stem assembly of the level transmitter prior to seismic testing.Resonance Search A low-level (approximately 0.2 g horizontally and vertically) biaxial sine sweep from 1 to 40 Hz shall be performed in each test orientation to establish major resonances.
The sweep rate shall be two octaves per minute.Transmissibility plots of the specimen response accelerometers from the resonance search test in each orientation shall be provided.Random Multifre uenc Tests The specimens shall be subjected to 30-second duration biaxial multi-frequency random motion which shall be amplitude-controlled in one-third octave bandwidths spaced one-third octave apart over the frequency range of 1 to 40 Hz.Two simultaneous, but independent, random signals shall be used as the excitation to provide phase-incoherent horizontal and vertical motions.The amplitude of each one-third octave bandwidth shall be independently adjusted in each axis until the Test Response WYLE LABORATORIES Huntovlllo Facility C'
PAGE NO.TEST REPORT NO.X-2 45700-1 1.0 REQUIREMENTS (Continued) 1.3 Random Multifre uen Tests (Continued)
Spectra (TRS)envelop the Required Response Spectra (RRS).The resulting table motion shall be analyzed by a response spectrum analyzer at five percent (5%)damping, and plotted at one-third octave intervals over the frequency range of 1 to 200 Hz.Five (5)Operating Basis Earthquake (OBE)tests, followed by one (1)Safe Shutdown Earthquake (SSE)test, shall be pexformed in both the front-to-back/vertical (FB/V)and the side-to-side/vertical (SS/V)orientations.
The OBE and SSE RRS are shown in Figures X-2 and X-3.TRS plots of the control accelerometers from a representative OBE and the SSE test at.5S damping in each test orientation shall be pxovided.1.4 S ecimen Res onse Six (6)uniaxial piezoelectric accelerometers shall be mounted on the test specimens to monitor response to the seismic excitation.
Place-ment.of these accelerometers shall be as directed by the Wyle Project Engineer.FM tape and oscillograph recorders shall provide a record of each accelerometer's response.TRS plots from the SSE tests, analyzed at 5%damping, shall be included.1.5 Electrical Powerin Electrical power of 115 (+5%)VAC, 60 Hz, single-phase, shall be pro-vided for opexation'of the test specimens during the Seismic Test Program.1.6 Electrical Monitorin One (1)channel of electrical monitoring shall be recorded on an oscillograph recorder to monitor the 4-20-milliampere output of the receiver.2.0 TEST PROCEDURES The Seismic Test Program consisted of subjecting the test specimens to resonance search testing and qualification level biaxial random multifrequency testing in each of two test orientations, as specified in Paragraph 1.0.The specimens were instrumented with accelerometers, and electrically powered during the test program.KYLE LABORATOAIES Huntsville Faclllty PAGE NO.TEST REPORT NO.45700-1 TEST RESULTS The specimens demonstrated sufficient integrity to withstand, with-out compromise of structures or functions, the prescribed simulated seismic environment.
The oscillograph monitoring the Receiver output indicated no anomalous output.Table X-I, Appendix I of this section, contains descriptions of the test runs.Figure X-l, Appendix II of this section, shows the mounting concept of the specimens.
Figures X-2 and X-3, Appendix II of this section, show the horizontal and vertical OBE and SSE RRS, respectively.
Photographs X-1 through X-5, Appendix III of this section, show the specimen mounting details.Photographs X-3 through X-6, Appendix III of this section, show the specimen response accelerometer locations.
Appendix IV of this section contains Transmissibility plots from the resonance seaxch tests.Appendix V of this section contains the Test Response Spectrum plots of the control accelerometers from a representative OBE test and the SSE test in each test orientation.
Additionally, TRS plots of the specimen response accelexometers from the SSE test in each test oxien-tation are also included.NOTE: The TRS did not envelop the RRS in the frequency range from 1 Hz to 12.5 Hz.However, the obtained TRS constitute the machine limits of the Hyle Biaxial Seismic Simulator for this particular test arrangement.
Appendix VI contains the Instrumentation Log Sheets and the Instrumen-tation Equipment Sheets.QlYLE LABORATOA!
ES Huntsvilio Facility B I W CABLE SYSTEMS, tNC.65 BAY STREET'OSTON.MA 02125'617)265.2102'ELEX 94-0604 February 3, 1982 Rochester Gas&Electric Corporation 89 East Avenue Rochester, NY 14649 Attention:
Purchasing Department Gentlemen:
Purchasing Department Gentlemen:
ROCHESTER GAS8(ELECTRICP.O.&#xb9;N-EG-21257 BIHJOB&#xb9;1D269Enclosedisacertificate ofcompliance, generaldatasheetandlaboratory testreportcoveringBIWpartnumber13285-H-002, asrequiredbyyourabovementioned purchaseorder.Ifyouhaveanyquestions regarding thistestdata,pleasecontactus.Very-trulyyours,BIWCABLESYSTEMS,INC.FrancisJ.EllardChiefInspector gualityControlEnclosure 44a>S4gOWJ~+y1-27-82Vi-EG-2157Rochester QasiE1ectric89EastAvenueRochester, VZ1.~6~9IMII<<~P\BI':JJob-P19259BlNPliV13285-R-302 3-20011001'303'SPi16AgQBPST<<D7i<<~44v>>>>~4I~ovv~~~~oQCakja<<<<4>>v~A7<<trgt<<<<B~~a<<e<<4Maao>><<>>gI<<er<<3>>~04Q%J<<<<AfAorera>>va~%4J>>4>>0es>>ec>>0~<<tO+<<A+%%\<<rrllovvSiiRl'SGR BIWCABLESYSTEMS,INC.65BAYSTREETBOSTON.MA02126i617)266~2102'ELEX94.0604CERTIFICATE OFCOMPLIANCE
ROCHESTER GAS 8(ELECTRIC P.O.&#xb9;N-EG-21257 BIH JOB&#xb9;1D269 Enclosed is a certificate of compliance, general data sheet and laboratory test report covering BIW part number 13285-H-002, as required by your above mentioned purchase order.If you have any questions regarding this test data, please contact us.Very-truly yours, BIW CABLE SYSTEMS, INC.Francis J.Ellard Chief Inspector guality Control Enclosure 44 a>S 4 g OWJ~+y 1-27-82 Vi-EG-21 57 Rochester Qas i E1ectric 89 East Avenue Rochester, VZ 1.~6~9 I MI I<<~P\BI':J Job-P 19259 BlN PliV 13285-R-302 3-20011 001'303'SP i 16 AgQ BPST<<D 7i<<~4 4 v>>>>~4 I~ovv~~~~oQ C akja<<<<4>>v~A 7<<t r gt<<<<B~~a<<e<<4 Ma ao>><<>>gI<<e r<<3>>~04 Q%J<<<<Af A ore ra>>va~%4 J>>4>>0 es>>e c>>0~<<tO+<<A+%%\<<rrll ovv Si i Rl'SGR B I W CABLE SYSTEMS, INC.65 BAY STREET BOSTON.MA 02126 i 617)266~2102'ELEX 94.0604 CERTIFICATE OF COMPLIANCE
~IvI~~V,BIWORDERNO.1D269CUSTOMER'S ORDEP.NO.N-EG-21257 IGinnaStationConstr.SHIPTO1503LakeRoadOntario,NY14519$QLDTQRochesterGas&Electric89EastAvenueRochester, NY14649I2/3/82DATEQUANTITYSHIPPEDBIWPARTNUMBERDESCRIPTION
~I v I~~V, BIW ORDER NO.1D269 CUSTOMER'S ORDEP.NO.N-EG-21257 I Ginna Station Constr.SHIP TO 1503 Lake Road Ontario, NY 14519$QLD TQ Roches ter Gas&El ectri c 89 East Avenue Rochester, NY 14649 I 2/3/82 DATE QUANTITY SHIPPED BIW PART NUMBER DESCRIPTION
'300'13285-H-002 BINcertifiesthisiternisincompliance withIEEE-383-1974 andtherequirements ofyourpurchaseorder,BINspecifications and10CFRPart21Thi"istocertifythattheabovematerialfurnished againsttheabovenurchaseordernumberismadeinfullaccordance withthereferenced specification(s) andmeetsalloftherequrementsofthespecification(s)
'300'13285-H-002 BIN certi f i es thi s i tern i s in compliance with IEEE-383-1974 and the requirements of your purchase order, BIN specifications and 10CFR Part 21 Thi" is to certify that the above material furnished against the above nurchase order number is made in full accordance with the referenced specification(s) and meets all of the requ rements of the specification(s)
Electrical testreportsareonfileandareavailable forexamination uponrequest.CHIEFINSPEOR,EQUALITYCONTROL BIBCABLESYSTEMS,INC.BayStreet*Boston-Massachusetts 02125LABORATORY TESTREPORTDATE:Fbrar31982LAB.TESTNO.:81I053CUSTOMERochester Gas&ElectricPURCHASEORDER~0.:
Electrical test reports are on file and are available for examination upon request.CHIEF INSPE OR, EQUALITY CONTROL BIB CABLE SYSTEMS, INC.Bay Street*Boston-Massachusetts 02125 LABORATORY TEST REPORT DATE: F br ar 3 1982 LAB.TEST NO.: 81I053 CUSTOME Rochester Gas&Electric PURCHASE ORDER~0.: N-EG-21257 BIW P/N: 13285-H-002 f,ABLE i TYPE: TSP~16 AWG CONTRACT NO.: 10269 ITEM NO.: SPECIFICATION NO: OA-20, Rev.3 11-15-78 BILL OF MATERIAL NO.: TESTS PERFORMED ri inal T nsile Stren th&Elonaation (jacket 8 insulation Air Oven A in acket&insulation Set'acket 0/'acket)Oil Immersion A in (jacket)This is to c'erti+that the following cable furnished against the above order number was tested in full accordance with the referenced specification(s) and meets all of the requirements of-the specification(s).
N-EG-21257 BIWP/N:13285-H-002 f,ABLEiTYPE:TSP~16AWGCONTRACTNO.:10269ITEMNO.:SPECIFICATION NO:OA-20,Rev.311-15-78BILLOFMATERIALNO.:TESTSPERFORMED riinalTnsileStrenth&Elonaation (jacket8insulation AirOvenAinacket&insulation Set'acket0/'acket)OilImmersion Ain(jacket)Thisistoc'erti+thatthefollowing cablefurnished againsttheaboveordernumberwastestedinfullaccordance withthereferenced specification(s) andmeetsalloftherequirements of-thespecification(s).
Electrical test reports are on file and are available for examination upon request.APPROUED BY" LABORA ORY MANAG AUTHORZZED,'FOR RELEASE BY: QUALITY GGNTROL CHIEF INSPECTOR BIN CABLE SYSTEt1S, INC.LABORATORY TEST REPORT CUSTOMER: CUSTOMER ITEM NO.2 5 LAB TEST NO BlV PART NUMBER 1 2 DATE F r v SPEC********4"****~%***4******~**4**~**INSULATION TESTS CONDITIONING SPECIFIED VALUES MEASURED VALUES Orig.Tensile Str.Orig.Elongation Air Oven Aging Tensile Strength Elongation None 7 days 9 121'C 700 psi (min)250%75%OT (min)75%OE 1657 psi 455%110%80%JACKET TESTS TEST Orig.Tensile Str.Orig.Elongation Air Oven Aging Tensile Strength Elongation CONDITIONING None 7 days 9 100'C SPECIFIED VALUES 1800 psi{min)300%85%OT (min)65%OE MEASURED VALUES 2561 psi 340%108%78%CABLE TESTS BIN CABLE SYSTEMS, It<C.LABORATOR'Y TEST REPORT CUSTOMER: Rochester Gas 8 Elec.LAB TEST NO.81I053 CUSTOMER P~0 NO N-EG-21257
Electrical testreportsareonfileandareavailable forexamination uponrequest.APPROUEDBY"LABORAORYMANAGAUTHORZZED,'FOR RELEASEBY:QUALITYGGNTROLCHIEFINSPECTOR BINCABLESYSTEt1S, INC.LABORATORY TESTREPORTCUSTOMER:
'.BIW JOB NO 10269 CUSTOMER ITEM NO 2 BIW PART KJMBZR 13285-H-002 Februar 3.1982 SPEC.OA-20.Rev.3 11-15-78 DATE********4****>>>>******>>t;****4>>*****>>>>**INSULATION TESTS CONDITIONING JACKET TESTS Set Stress 9 200%Oil Immersion Aging Tensile Strength Elongation CONDITIONING Hone None ,18 hrs.9 121 C in ASTM g2 Oil SPECIFIED VALUES 30%(max)500 psi (min)60%OT (min).,60%OE MEASURED VALUES 1317 psi 86%85%CABLE TESTS TEST REQUIREMENTS
CUSTOMERITEMNO.25LABTESTNOBlVPARTNUMBER12DATEFrvSPEC********4"****~%***4******~**
4**~**INSULATION TESTSCONDITIONING SPECIFIED VALUESMEASUREDVALUESOrig.TensileStr.Orig.Elongation AirOvenAgingTensileStrengthElongation None7days9121'C700psi(min)250%75%OT(min)75%OE1657psi455%110%80%JACKETTESTSTESTOrig.TensileStr.Orig.Elongation AirOvenAgingTensileStrengthElongation CONDITIONING None7days9100'CSPECIFIED VALUES1800psi{min)300%85%OT(min)65%OEMEASUREDVALUES2561psi340%108%78%CABLETESTS BINCABLESYSTEMS,It<C.LABORATOR'Y TESTREPORTCUSTOMER:
Rochester Gas8Elec.LABTESTNO.81I053CUSTOMERP~0NON-EG-21257
'.BIWJOBNO10269CUSTOMERITEMNO2BIWPARTKJMBZR13285-H-002 Februar3.1982SPEC.OA-20.Rev.311-15-78DATE********4****>>>>******>>t;****4>>*****>>>>**INSULATION TESTSCONDITIONING JACKETTESTSSetStress9200%OilImmersion AgingTensileStrengthElongation CONDITIONING HoneNone,18hrs.9121CinASTMg2OilSPECIFIED VALUES30%(max)500psi(min)60%OT(min).,60%OEMEASUREDVALUES1317psi86%85%CABLETESTSTESTREQUIREMENTS


CABLESYSTEMS,INC.GENERALDATASHEETCUST.'sterGas&ElectricGUSTP08N-EG-2125 TEM82BIW.8~2-2.3q.C.FORM017;4AT813285-H-002 JOB819269*~2382PHYSICALDATAELECTRICA DATALOTSIZENOINSPECTED NOPASSEDREELNOLENGTHFTCONTINUITY SHORTS(110VACBTWNSHLDS)DIELVOLTAGEITHSTAND5HINI.R.HIND.C.RES.FAIIDESCRIPTION PECIFIEDMEASURED2500VAC3240MEGn/M'.62n/H'KT.DIA.
CABLE SYSTEMS, INC.GENERAL DATA SHEET CUST.'ster Gas&Electric GUST P 0 8 N-EG-2125 TEM 8 2 BIW.8~2-2.3 q.C.FORM 017;4 A T 8 13285-H-002 JOB 8 19269*~23 82 PHYSICAL DATA ELECTRICA DATA LOT SIZE NO INSPECTED NO PASSED REEL NO LENGTH FT CONTINUITY SHORTS (110 VAC BTWN SHLDS)DIEL VOLTAGE ITHSTAND 5 HIN I.R.HIN D.C.RES.FA II DESCRIPTION PECIFIED MEASURED 2500 VAC 3240 MEGn/M'.62 n/H'KT.DIA.
JKTTllKN.415HAX.405NOM.045NOM.036HIN.397NOM,001.040MIN.3300'kok161844.003-20011INSUL.THKN..023MINJKT.INSUL.THKN..014 HIN.05MIN.HIN.CABLEDESCRIPTION CONDUCTOR PRINTSIIIELD2x816AWG,7/.0192"TCBIWCableSystems,Inc.2/CII16AWG600VoltsAlum-Mylar tape,818AWG7/.0152"TCdrainwirePrintedCOLORCODEREMARKS:APPROVEDBY:Al(A'lT2PVPA1'Pl)AT1CAMh&f.I)  
JKT TllKN.415 HAX.405 NOM.045 NOM.036 HIN.397 NOM, 001.040 MIN.3300'k ok 16184 4.00 3-20011 INSUL.THKN..023 MIN JKT.INSUL.THKN..014 HIN.0 5 MIN.HIN.CABLE DESCRIPTION CONDUCTOR PRINT SIIIELD 2 x 816 AWG, 7/.0192" TC BIW Cable Systems, Inc.2/C II16 AWG 600 Volts Alum-Mylar tape, 818 AWG 7/.0152" TC drain wire Printed COLOR CODE REMARKS: APPROVED BY: Al(A'l T2PV PA 1'Pl)AT 1CAMh&f.I)  
~pi~eBIWCABLESYSTEMS,INC.65BAYSTREETBOSTON,MA02125(617)265-2102TELEX94-0604BI%April1,1982Rochester Gas&ElectricCorporation 89EastAvenueRochester, NY14649Attention:
~pi~e B I W CABLE SYSTEMS, INC.65 BAY STREET BOSTON, MA 02125 (617)265-2102 TELEX 94-0604 BI%April 1, 1982 Rochester Gas&Electric Corporation 89 East Avenue Rochester, NY 14649 Attention:
Purchasing Oepartment Gentlemen:
Purchasing Oepartment Gentlemen:
ROCHESTER GAS&ELECTRICP.O.&#xb9;N-EG-21257 BIWJOB&#xb9;10269Enclosedisacertificate ofcompliance, generaldatasheetandlaboratory testreportcoveringBIllpartnumber13244-'H-007, asrequiredbyyourabovementioned purchaseorder.Ifyouhaveanyquestions regarding thistestdata,pleasecontactus~Verytrulyyours,BIWCABLESYSTEMS,INC.FJE/mdChiefInspector equalityControlEnclosure
ROCHESTER GAS&ELECTRIC P.O.&#xb9;N-EG-21257 BIW JOB&#xb9;10269 Enclosed is a certificate of compliance, general data sheet and laboratory test report covering BIll part number 13244-'H-007, as required by your above mentioned purchase order.If you have any questions regarding this test data, please contact us~Very truly yours, BIW CABLE SYSTEMS, INC.FJE/md Chief Inspector equality Control Enclosure~~r, T~w 1~.w)~)r<.s~g1g'c~(~~(yy, f a r 1 E3 I W DWHt E HV'&TEMP, INK.65 BA Y STREET BOSTON.MA 02:25 (6'?)265-2102 TELEX 94-0604 CERTIFICATE OF COMPLIANCE BIW INV.NO.BIW ORDER NO.10269 CUSTOMER'S ORDER NO.N-EG-21257 I Ginna S tati on Construction 1503 Lake Rd.Ontario, NY 14519+Rochester Gas 8 Electric 89 East Avenue Rochester, NY 14649 3/19/82 DATE QUANTITY.SHIPPED 1100'IW PART NUMBER 13244-H-007 DESCRIPTION BIW certifies this item is in compliance with IEEE-383-1974 and the requirements of your purchase order, BIlJ specifications and 10CFR Part 21 ,."Iis is to certify that the above material furnished against the above purchase order number is made in full accordance with the referenced specification(s) and meets all of the requirements of the specification(s)
~~r,T~w1~.w)~)r<.s~g1g'c~(~~(yy,f ar1 E3IWDWHtEHV'&TEMP, INK.65BAYSTREETBOSTON.MA02:25(6'?)265-2102TELEX94-0604CERTIFICATE OFCOMPLIANCE BIWINV.NO.BIWORDERNO.10269CUSTOMER'S ORDERNO.N-EG-21257 IGinnaStationConstruction 1503LakeRd.Ontario,NY14519+Rochester Gas8Electric89EastAvenueRochester, NY146493/19/82DATEQUANTITY.
Electrical test reports are on file and are available for examination upon request.CHIEF INSPEC, UAL ITY CONTROL BI'll CABLE SYSTEMS, INC.Bay Street+Boston-'assachusetts 02125 LABORATORY TEST REPORT DATE: A ril l.1982 LAB.TEST NO.: 82C051 GUSTO Rochester Gas&Electric PURCHASE ORDER%0.: N-EG-21257 BIN P/N: 13244-H-007 CABLE TYPE: Control CONTRACT NO.: 1 D269 ITEM NO.: SPECIFICATI0N NO.: gA-20, Rev.3 11-15-78 BILL OF MATERIAL NO.: 5-03071 TESTS PERFORMED Ori inal Tensile Stren th&Elon ation (jacket&insulation Air Oven A in acket&insulation This is to certify that the following cable furnished against the above order number was tested in full accordance with the referenced specification(s) and meets all of the requirements of the specification(8).
SHIPPED1100'IWPARTNUMBER13244-H-007 DESCRIPTION BIWcertifies thisitemisincompliance withIEEE-383-1974 andtherequirements ofyourpurchaseorder,BIlJspecifications and10CFRPart21,."Iisistocertifythattheabovematerialfurnished againsttheabovepurchaseordernumberismadeinfullaccordance withthereferenced specification(s) andmeetsalloftherequirements ofthespecification(s)
Electrical test reports are on file and are available for examination upon request.APPROVED BY: 77/LABORATORY MANAGER~AUTHORIZED FOR RELEASE BY QUALITY CO ROL CHIEF INSPECTOR J$
Electrical testreportsareonfileandareavailable forexamination uponrequest.CHIEFINSPEC,UALITYCONTROL BI'llCABLESYSTEMS,INC.BayStreet+Boston-'assachusetts 02125LABORATORY TESTREPORTDATE:Arill.1982LAB.TESTNO.:82C051GUSTORochester Gas&ElectricPURCHASEORDER%0.:N-EG-21257 BINP/N:13244-H-007 CABLETYPE:ControlCONTRACTNO.:1D269ITEMNO.:SPECIFICATI0N NO.:gA-20,Rev.311-15-78BILLOFMATERIALNO.:5-03071TESTSPERFORMED OriinalTensileStrenth&Elonation(jacket&insulation AirOvenAinacket&insulation Thisistocertifythatthefollowing cablefurnished againsttheaboveordernumberwastestedinfullaccordance withthereferenced specification(s) andmeetsalloftherequirements ofthespecification(8).
k~Y'p~BIN CABLE SYSTEMS, INC.LABCEQZCEY TEST REPORT 0 CUSTCEGZ: Rochester Gas 5 Electric LAB TEST NO..82C051 CUSTOMER P 0 NO N-EG-21257
Electrical testreportsareonfileandareavailable forexamination uponrequest.APPROVEDBY:77/LABORATORY MANAGER~AUTHORIZED FORRELEASEBYQUALITYCOROLCHIEFINSPECTOR J$
'DJ JOB NO 1D269 CUSTGHER, ZCEM NO 1 BIN PART KJMBER 1 3244-H=007 QhZE ril 1 SPEC R v Orig.Tensile Str.Orig.Elongation
k~Y'p~BINCABLESYSTEMS,INC.LABCEQZCEY TESTREPORT0CUSTCEGZ:
.Air Oven Aging Tensile Strength Elongation CONDITIONING N'one 7 days 9 121'C SPECIFIED VALEJES 700 psi (min).250%75%OT (min)75%OE 2245 ps'i 630%80%79%'MKET WMTS CONDITIONING Orig.Tensile Str.Orig.Elongation Air Oven Aging Tensile Strength Elongation.None 7 days 9 100'C" 1800 psi (min).300%85%OT (min)65%OE 2400 psi 350%99%87%  
Rochester Gas5ElectricLABTESTNO..82C051CUSTOMERP0NON-EG-21257
<CADI E SYSTEMS, INC.GUST.ie GENERAL DATA SIIEET ITEM 8 1 SPEC~-0 CUST.P.O.4 N-EG-2125 g C.FORkl Ot<<1 BIW PART 4 13244-H-007 W JOB 41D269 DATE 8 PIIYSICAL DATA ELECTRICAL DATA LOT SIZE NO INSPECTED CONTINUITY
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.AirOvenAgingTensileStrengthElongation CONDITIONING N'one7days9121'CSPECIFIED VALEJES700psi(min).250%75%OT(min)75%OE2245ps'i630%80%79%'MKETWMTSCONDITIONING Orig.TensileStr.Orig.Elongation AirOvenAgingTensileStrengthElongation
JKT.TIIKN..730 MAX.715 NOM.060 NOM.048 MIN.730 NOM.002.054 MIN 1100'k ok 15900 1:68 3-20184.030 NOM IWSUL.TIIKN..027 MIN JKT..020 NOM INSUL.THKN..016 MIN.030 MIN.018-'IN.PRINT CABLE DESCRIPTION BIW Cable Systems.Inc.(year)7/C-12 AWG EPR/HYP Insul, Hyp Jkt, 600V CONnIICTOR 7 x 812 AWG, 7/.0305" TC SIIIELD n/a COLOR CODE Printed REMARKS: APPROVED BY: P~I 61'F1~V P 1 1'l)A1'llhl I hP121)  
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.DIEL81VOLTAGE,SHORTSWITHSTANI.R.D.C..RES.NOPASSEDDESCRIPTION PEGIFIEDMEASUREDREELNOLENGTIIFTCHECK5MIN3500VACMIN2617MEGA/M'.72 n/M'KT.DIA.
JKT.TIIKN..730MAX.715NOM.060NOM.048MIN.730NOM.002.054MIN1100'kok159001:683-20184.030NOMIWSUL.TIIKN..027MINJKT..020NOMINSUL.THKN..016MIN.030MIN.018-'IN.PRINTCABLEDESCRIPTION BIWCableSystems.Inc.(year)7/C-12AWGEPR/HYPInsul,HypJkt,600VCONnIICTOR 7x812AWG,7/.0305"TCSIIIELDn/aCOLORCODEPrintedREMARKS:APPROVEDBY:P~I61'F1~VP11'l)A1'llhlIhP121)  


OillGihI'kill<6 DEPT.BXhCMLESYSTEMC5BMST.I'./PURCHASEORDERNO.~r.-Ji~WBOSTON,l&.02125I~i'OCHES1ER GASANOElECTRICCORPORAIION 89EASTAVENUEROCHESTER, NEWYORK1J649ATTENTIOHi PURCHASIHG DEPT.DATE12-9-81(p,bg~8<+""-'I"'"Dl'-
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BAKER-ENR3262ooRmQXNNASTATXONCONSTRUCTION l503LAKERD~DATEREOUIREDINOURPLANTONORBEFOREANYQUESTIONS SHOULD8EDIRECTEDTO:642J.JONESCALL21d~Oid2)00TEH,U~+~,,2324ATDHcE0DAYSBOSTONPNAITEM0UANTITYDESCRIPTION 1F000FT.OF7''12AHGCONTROLCABLEASPERBIHQUOTATION 54334-SPDATED10-26-813,000FT.OFSXNGLETWISTEDSHXELDEDPARR516AbGXNSTRUllENTATXON CABLEASPERBXHQUOTATXOf543@-SPDATED11>>16-81EJ3OVEITEMSTOBESUPPLIEDNXTHCERTXFXCATE 0'OlGLXANCE TOFULLXZFE383-1974FLM1EANDLOCTESTTHESUPPLXERSlfALLPROVXDETESTREPORTSFORALLPRODUCTION TESTSEQUIPARANT TOBEFURNXSHED SHALTBECONTROLLED AQUALITYASSURANCE PROGRAM)ll t1HETINGTHEREQUXREI&NTS OFATTACHEDPGGEQA20TUPV.3BINNO.LIST2413F0048m.00DISCOIJNT YiFT(SKIPPING INFORMATION)
TAXCODESTOREDEPTACCOUIIZCODEDIST.STA.CLMAJOR001324WORKORDERORCARCROUP0063-1JOSNO.6429ITEMOUANTITYN-60801EXTDESCRIPTION ATONCEBINNOLISTDISCOUNTDATED11-15-78CABLESHALLBZSHXPPEDINACCORDANCE 3VITHAH&X45'.2LEVELC"THEPROVISIONS OFREGULATION 10CFRPART21APPLIESTOTECXSPURCHASEORDER."TAXCODESTORENO.DEPTCODESTA.CLDISI'CCOUNTMIII.MAJORWORKORDERORCARCROUI'O(SHIPPING INFORMATION) 08.6429}}

Revision as of 11:13, 6 July 2018

Forwards Addl Documentation for Any Unresolved Issues Noted in Franklin Research Ctr Technical Evaluation Rept TER-C5257-454 Re Environ Qualification of Electrical Equipment.Proprietary Version Withheld
ML17309A334
Person / Time
Site: Ginna Constellation icon.png
Issue date: 03/30/1984
From: KOBER R W
ROCHESTER GAS & ELECTRIC CORP.
To: CRUTCHFIELD D
Office of Nuclear Reactor Regulation
Shared Package
ML17255A748 List:
References
NUDOCS 8404100406
Download: ML17309A334 (107)


Text

REGULATORY INFORMATION DISTRIBUTION S~."Efd (RIDS)A'CCESSION NBRe8004100006 POC~DATE>>84/03/30 NOTARIZED; NO.DOCKET FACIL:50 240 Robert Emmet Ginna Nuclear Planti Unit 1E Rochester G 05000244 AUTH BYNAME AUTHOR AFFILIATION KOBEReR~5~Rochester Gas 5 Electric Corp.REC IP~NAME RECIPIENT AFFILIATION CRUTCHFIELDg D~Operating Reactors Branch 5

SUBJECT:

Forwards addi documentation for any unresolved issues noted in Franklin Research Ctr Technical Evaluation.Rept TER-C5257"054 re environ qualification of electrical equipment.

Pro rietary version withheld.DISTRIBUTION CODE: A 8S COPIES RECEI YED:LTR.JENCL TITLE: OR/Licensing uumittal: Equipment Qualification NOTES:NRR/DL/SEP 1cy.05000244 RECIPIENT ID CODE/NAME NRR ORBS BC 12 ELD/HOSE IE.FILE NRR/DE/EQB COPIES LTTR ENCL 1 0 (o 1 1 1,1 4+2 2 1 1 1 1 84qguf ZO 03 klP PIP H~INTERNAL: REG FILE I'XTERNAL:

ACRE I'q NRC PDR NTIS LPDR NSIC 03 05 REC IP IENT ID CODE/NAME DICK i G~7 GC NRR KARSCHiR~9 NRR/DL DIR~/>NRR/DS I/AEB~)l RGN1 gf 12-COPIES LTTR ENCL" 1 1 1 1 1 1 1 1 1 NOTES: 1 1 TOTAL NUMBER OF COPIES REQUIRED: LTTR 26 ENCL 25 ft e f r II , r)t-f ,t tt<IIi'<I'1 f(" II I w'I)I Il II t It I N4 t hfl J K ffl II f qoe'L\N , 4 tI g'fIIll4 II'f f<i'tf')tlt,'~I ttt','tf t't, I t 1)I ft.j>$t(f I;II'r a I tf4 If I1 It"1 4'l~I~f k4<<'lf'r tt(t f', t f f f, ft 4~ff tt fff'III'~f%9~~I l 44 e4 IIII')'Jf't tl ff I(II If I tg, I j f Iltl$$)K/f tX$t lffflf t'll f tt"t 4 II f~ll, t*~, I)II.'f tf f t'l, 4'qo II tl f 4 II I(t~1't~e ts 4't~g.lH II tl t fl,t t I if'tj II)I$I I(I tt)i,')f tl, 4 ft t 4 I~<<'ll t mztrim t iuzzz Leal Oelk*Sni II ZrZnZZ BZ,:::: ROCHESTER GAS AND ELECTRIC CORPORATION D 89 EAST AVENUE, ROCHESTER, N.K 14649-0001 ROGER W.KOBER VICE PRESIDENT ELECTRIC&STEAM PIIDDVCTION TELEPHONE AREA CODE TIE 546-2700 March 30, 1984 Director of Nuclear Reactor Regulation Attention:

Mr.Dennis M.Crutchfield, Chief Operating Reactors Branch No.5 U.S.Nuclear Regulatory Commission Washington, D.C.20555

Subject:

Environmental Qualification of Electrical Equipment R.E.Ginna Nuclear Power Plant Docket.No.50-244

Dear Mr.Crutchfield:

The purpose of this submittal is to provide additional documentation for, any unresolved issues noted in the FRC Technical Evaluation Report, TER-C5257-454.

For convenience, we will also summarize the content and provide the submittal dates of items considered resolved in other RG&E correspondence since the December 13, 1982"Safety Evaluation Report for Environmental Qualification of Safety-Related Electrical Equipment", which transmitted the FRC TER.Enclosure 1 provides the necessary information.

Additional References 77-84, as well as two updated Documentation Reference sheets are also attached.Please note that.Reference 78 is proprietary in nature.A letter from Kerite requesting that.this information be maintained confidential is enclosed with Reference 78.Thus, this information should not be placed into the Public Document Room.Based on this submittal, RG&E considers that all environmental qualification issues resultant from the FRC review are now resolved, pending final installation of equipment scheduled for the 1984 refueling outage and submittal of related qualification documentation.

e y truly yours, ul/er W.Kober Enclosures 8404100406 840330 PDR*DOCK 05000244 P', PDR IIIP](y5I6 pg)5 Ilf E Reference 82-Post Accident Sampling System NUREG-0737 requires that the plant have the ability to draw a reactor coolant sample.This will be performed through a sampling line already in existence at Ginna.The only modification inside containment to perform this sample is replacement of the solenoid for valve 955 with a qualified solenoid.This is being performed in conjunction with the replacement of solenoid valves as needed for items l, 2, 4, 5, 6, 8 and 9.The qualification report will be added as Reference 82 following installation of the solenoid.

I 1 0

Enclosure:

Status of Environmental Qualification of Electrical Equipment per TER-C5257-454 Item Numbers 1, 2, 4, 5, 6, 8, 9-Solenoid valves (various).

As provided in RGsE's February 1, 1983 letter, these solenoid valves will be installed and operable following the Spring 1984 refueling outages.The test reports for the ASCO and VALCOR solenoid valves will be available for review in RG&E's files.A summary of the test results will be submitted to the NRC following receipt of all documentation by RG&E.2.Item Number 10-Solenoid valve for the pressurizer PORV.The applicable qualification document was previously submitted as Reference 73,"QR52600-5940-2".

As noted in Attachment 2 of our February 1, 1983 submittal, a similarity report from VALCOR was being provided to RG&E, for transmittal to the NRC.This letter is included in this submittal as Reference 77,"Similarity Qualification Test Report SKA 11419, Solenoid Valves for Rochester Gas and Electric Corp." Item Numbers 13, 14-Limitorque valve operators for valves 826 A-D, 896 A and B, and 825 A and B.As noted in our September 4, 1981 submittal,"aging" is addressed in our Reference 53, which is Limitorque Report B0003.It is important to note that in our October 31, 1980 submittal, we stated that, these valves are not exposed to a DBE environment prior to the time-at which they complete their safety function.Therefore, these valves actually should be categorized as being installed in a"mild environment." 4~Item Numbers 16, 18-Limitorque operators for valves 850 A, Bg 857 Ag Bg C 856 860 A Dg 704 A~B 852 AgB~5.As noted in RG&E's previous submittal of September 4, 1981, the issue of"aging" is addressed in our Limitorque Qualifi-cation Report B0003.Item Number 27-Hydrogen Recombiner Blower Motor.Two items of concern were raised in the FRC TER;qualified life and splice material evaluation.

As noted in the qualification document WCAP 7410-L, the motor was qualified for 7 years continuous duty at 150'C.Since the motor is not generally used except for testing, and the containment ambient is about 50'C, a 40 year life is certainly assured.

During the 1982 refueling outage, RG&E replaced the motor-to-lead splice insulation with qualified Raychem sleeves (designated as Category I.a in the FRC TER).Item Numbers 29, 30-Cooling fans for motors for RHR, Charging, SI, and CS pumps.As noted in RG&E's reference 69, Westinghouse Report 71-1C2-RADMC-Rl entitled"Effects of Radiation on Insulating Materials Used in Westinghouse Medium Motors", all typical materials and combinations used in the motors, including connections and greases, have been tested by Westinghouse.

The only adverse environment which might be experienced by these motors is radiation, which has been conservatively estimated at 2.8 x 10 rads.As noted in the test results, only Polyester and Teflon were at all susceptible to degradation at this level of radiation.

These materials are not used in our motors.Thus, RG&E has concluded that the motors are qualified for their intended services.It is also noted in the report that.these motors have an expected operating life of 20 years.Since the motors are used intermittently, and are not operated at their maximum rating at all times, a 40-year life can be expected.Further, all fans and motors are lubricated and inspected on a periodic (roughly one year)basis in accordance with the Ginna Station preventive maintenance program.These are detailed primarily in procedures A-1011, PM-2, PM-3, and M-45.2 If any signs of degradation are apparent, major maintenance such as insulation replacement is scheduled and performed in accordance with these maintenance procedures.

Thus, the RG&E program ensures that failure due to aging is minimized.

Equipment Item No.33-Terminal blocks.As noted in RG&E'February 1, 1983 submittal, these terminal blocks were replaced with Raychem sleeves during the Spring 1982 refueling outage.Equipment Item Numbers 34, 35-Kerite Cable in Containment.

As noted in our February 1, 1983 submittal, RG&E considers the full range of Kerite power and control cable used at Ginna to be properly environmentally qualified.

However, we have received another report from Kerite documenting environ-mental qualification for cable used at Ginna.This proprietary report, is attached as Reference 78.The confidential attachments are not being submitted; however, they are available for review at RG&E.

As noted in the cover letter to this reference the testing was performed for a No.16 AWG conductor, rather than'o.10 AWG.Based on a comparison of the insulation and jacket.thicknesses, it is considered that the differences are insignificant.

Thus, it can be concluded that, the Kerite cable installed at Ginna is properly environmentally qualified.

Equipment Item Numbers 37, 38-Coleman cable inside and outside containment.

In RG&E's letter of September 7, 1981 a response was provided relative to the radiation qualification of the Coleman cable (i.e., DOR Guidelines are met).In RG&E's letter of February 1, 1983, Reference 76 was provided to show that the materials of construction of the cable outside containment could meet and exceed the required post-accident dose.RG&E thus considers these items to be resolved.Equipment Item Numbers 39, 40-Rome and General Cable Outside Containment.

Reference 76 was provided as an attachment.

to our February 1, 1983 letter.This reference provided the necessary radiation qualification information for the material of construction of this cable;thus, RGGE considers these items resolved.Equipment Item Numbers 41-47, 49 Transmitters.

All of these transmitters have been replaced with Foxboro NE-Series transmitters.

See the discussion for item 3 of Attachment 1 to our February 1, 1983 letter.Equipment, Item Number 48.BAST level transmitters.

The BAST level transmitters are located in the auxiliary building, and provide signals to automatically switch the suction source of the Safety Injection Pumps from the BAST to the RWST.This function is completed before there would be any sump recirculation.

Thus, these transmitters are required to perform a safety function in a"mild" environment.

Equipment, Item No.50-Reactor Coolant Temperature RTD's.As noted in our February 1, 1983 submittal, RG6E does not at, this time consider the TC RTD's to be required for operation in a harsh environment.

RME will have installed qualified Conax RTD's in the hot legs by the end of the 1984 refueling outage.These RTD's are relied upon for input to the saturation meter.The cold leg temperature indication is used as 1(N,i'I t'i J, a d t 1 0 back-up information t'o help determine natural circulation, and as such it is not considered to require full environmental qualification.

A summary of the qualification test, report for Conax RTD's is included as Reference 79.The entire report is on file at the RG&E offices, and can be reviewed if desired.14.Item Number 55-Reactor Containment Fan Cooler Motors.In our February 1, 1983 submittal, RG&E discussed most ofthe designated open items.Additional information is as follows: a)Motor Inspection, Including Bearings: During the Spring 1983 refueling outage, RG&E removed and inspected the fan cooler motor and bearings.These were found to be in excellent condition.

Although not.necessary, the bearings were replaced.The original bearings are currently available at RG&E for inspection, , if desired.The motor, windings, and splices were also in excellent condition, with no abnormal signs of degradation.

b)Changeout of Grease: Chevron NRRG grease is now being used in these motors.A copy of the Chevron bulletin, and applicable pages of Ginna procedure A-1011 are included with this report as RG&E Reference 80.c)Radiation Qualification:

The radiation qualification testing used to qualify the motors used industry standard gamma techniques.

As noted in Regulatory Guide 1.89,..."NUREG/CR-2089 concluded that standard gamma simulators can adequately duplicate damage from both ambient and accident radiation environments"...

Thus, this issue is considered resolved.15.Equipment Item Numbers 56, 57-Switchgear.

An explanation was provided in RG&E's February 1, 1983 submittal.

16.Equipment, Item Number 62-Sump"B" Level Detectors.

These detectors have been replaced with qualified Trans-america DeLaval (GEM)units Part No.LS57761.Excerpts of the qualification documentation is provided as-Reference 81.The entire set of qualification reports"Nuclear Qualification Test Program on a Liquid Level Transmitter and Receiver" Report Nos.45700-1 and 45700-2 are on file at, RG&E, and can be reviewed if desired.The first report documents qualifi-cation for radiation, aging, seismic, and abnormal conditions.

The second report documents the LOCA/SLB accident environmental testing.Note that the qualification reports are for Part No.XM-54854.

hl I A letter documenting that the tested units are similar to the installed units is also being transmitted as part of Ref.81.Finally, RGEE has, as required in the test conclusions, provided qualified interconnect cable for equipment interface.

A summary of documentation relative to the qualification of the Boston Xnsulated wire cable used is also provided as part of Reference 81.Test Report 915,"Flame and Radiation Resistant Cables for Nuclear Power Plants" 11/80, is on file at RGGE.17.Equipment Item Number 63-Hydrogen Recombiner.

As noted in the Franklin TER,"pending the successful reso-lution of the pressure switches outstanding item, this equipment is considered qualified".

RG6E has decided to replace the Barton pressure instrumentation with fully qualified Foxboro NE-Series transmitters (see item 11 above)during the 1984 refueling outage.18.Equipment Item Number 64-Namco limit switch.As noted in RG&E February 1, 1983 submittal, the model number of the installed switches is EA180-11302, identical to those in the test report.This item is considered resolved.~19.Equipment Xtem Number 65-LVDT for pressurizer safety valves.This item was discussed in RGEE's February 1, 1983 submittal.

The installed units are 500 XS-ZTR.As noted in the Franklin TER,"...when model No.500XS-ZTR is installed it will be qualified to NUREG-0588 Category I..." 20.Equipment Xtem Number 66-Valcor SOV's for the reactor vessel head vent.21.As discussed in our February 1, 1983 submittal, it has been confirmed that, the model number of the installed valves is V52600-6042.

This is included in the listing of vales qualified by test report QR-52600-5940-2, Reference 73.Thus, this item is considered fully qualified.

Equipment Xtem No.67-Cont.Pressure Transmitters.

RGGE has replaced these transmitters with fully qualified Foxboro NE-Series transmitters (see item 11 above).In addition to the explanation of the items discussed in the Franklin TER, RG&E will address additional equipment installed, either as a result of TMI issues, or for other reasons.z~.Transmitters

-In addition to equipment items 41, 42, 43, 44, 45, 46, 47, 49, 63, and 67, which are Foxboro NE-Series, transmitters, RG&E has also replaced the transmitters which monitor other parameters, even though not all are required to perform a safety function in a harsh environment.

These additional transmitters are: a.RC Wide Range Pressure (0-3000 psig)PT-420, PT-420A Foxboro Model Number N-E11GH b.Auxiliary Feedwater Discharge Pressure (0-2000 psig)PT-2019, 2029, 2030 Foxboro Model Number N-E11GM[TMI II.E.1.2]c.RHR, SI Flow (0-500, 0-800 in WC)FT-626, FT-924, FT-925 Foxboro Model Number N-E13DM d.RHR to SI Flow (0-200" WC)FT-931A, FT-931B Foxboro Model Number N-E13DM e.Condensate Storage Tank Level (0-24')LT-2022, LT-2022A Foxboro Model Number N-E13DM f.AFW Flow (0-300" WC)FT-2001, 2002, 2013, 2014 Foxboro Model Number N-E13DM[TMI II.E.1.2]g.AFW Flow (0 120 WC)FT 20006'007'009 2015 Foxboro Model Number N-E13DM[TMI II.E.1.2]When RG&E's October 31, 1980 report is fully updated, the installation of these transmitters will be noted.It should be noted that the Franklin TER suggests CVCS flow be added to the listing of environmentally qualified parameters.

RG&E does not consider the CVCS flow instruments to be in a harsh environment (it would be used for normal shutdown only, since SI is used for accidents), and pressurizer level is the parameter which would be used as the prime indication of RCS inventory control.Thus, CVCS flow has not been added to RG6E s list of environmentally qualified instrumentation.

24.Post-Accident, Sampling System, TMI Item II.B.3.The only portion of the PASS required to be environmentally qualified is the equipment.

used to draw a reactor coolant sample.This consists of replacement of the solenoid for SOV 955.This solenoid is being installed in conjunction with those being supplied as items 1, 2, 4, 5, 6, 8 and 9.The schedule for installation and documentation is provided in paragraph 1 of this enclosure.

25.Hydrogen Monitors.TMI Item II.F.1.6.These monitors are provided by COMSIP, Inc.Pertinent, excerpts, provided as Reference 83, are enclosed.The entire proprietary report is on file at, RG&E.A discussion of the retest of the sample pump is also provided in the excerpts from EAST Project 1035-8, included as part of Reference 83.

I'S'I Lubricants.

The lubricants used'or motors at Ginna Station are primarily Mobil oils, such as DTE 25, 26, and Mobilux EP.1 and EP.2.As stated in enclosed Reference 84, these lubricants have a radiation resistance in excess of 3x10 rads.Since)he greatest dose expected in these applications is about 3x10 rads (RHR pumps), significant margin is apparent.27.Regulatory Guide 1.97 Guidance.A comparison of RG1.97 to present RG6E instrumentation was provided in a letter from John E.Maier to Dennis Crutchfield dated January 31, 1984.

RGaE Reference 77 VAlCOR VAI.COB ENGINEERING CORPORATlON 2 LAWRENCE ROAD, SPRINGPIELD, NEW JERSEY 07061, USA.~(201)467.8400 TWX 710-996.6976

~CABLE: VALCOR Similarity Qualification Test Report SKA 11419 Solenoid Valves For Rochester Gas t'1 Electric Corp.INTRODUCTION The valves supplied to Rochester Gas 5 Electric Corp.on P.O.836725-1500-08 are qualified on the basis of similarity to previously qualified valves.DISCUSSION Valcor Qualification Report QR52600-5940-2 (Reference 1)documents the procedures and tests conducted to qualify Valcor Series V526 solenoid valves to IEEE Standard 323-1974, based on the following conditions, without-degradation of performance.

1.Normal environment of 120 F (maximum)for 40 years (minimum)2.Experience a 2xl0 RAD intergrated radiation dose.8 3.Operate a minimum of 45,000 cycles, each cycle not exceeding one half hour duration.4.Sustain a 4.5g minimum seismic event.5: Experience two LOCA onsets of 346 F and 113 psig and sustain a post LOCA environment for 6.2 years minimum at 130 F.The valves supplied to Rochester Gas 5 Electric Corp.are qualified'n the basis of similarity as outlined below: The following valve is structurally similar to valve V57300-5220-1 which was seismically qualified and reported in MR57300-5220-1-2, (Reference 2)except that the solenoid assembly construction is similar to valve V52600-6042-1 noted in Table I of QR52600-5940-2.

V573-5242-1 All electrical components housed within the solenoid assembly are identical to the hardware qualified.

Changes such as the elimination of the zener, the rectifier or the position indication switches do not effect qualification.

Sheet 1 of 3 SKA 11419 Sheet 2 of 3 l P~u VALCOR ENGINEERING CORP.DISCUSSION (continued)

The materials used in the pressure boundary assemblies of the subject valves and those used in the qualification valves are in accordance with the ASME Boiler and Pressure Vessel Code,Section III.Table I shows the similarities of materials used in these valves and qualification test valves.The other non-pressure boundary materials in these valves and qualification test valves are also similar.CONCLUSION Qualification is extended to the subject valves because.of their similarities of design, material, construction and load requirements to the previously qualified valves in Reference,l.

REFERENCES 1.QR52600-5940-2, Qualification Test Report on SNUPPS Solenoid Valves.2.MR57300-5220-1-2, Seismic Qualification Test Report on Solenoid Valve P/N V57300-5220-1.

.H Boroson Assistant Chief Project Engineer ROCHESTER GAS 4 ELECTRIC CORP.VALVE MODEL NO.V573-5242-1 V52600-5291-2 V52600-5291-2 V52600-5940-2 NOMINAL (3)SIZE (IN)TYPE 3/8 3/8 1 SEAL.MATERIAL BODY (1)MATERIAL BONNET (2)MATERIAL SEISMIC TEST VALVES.Vespel C B IEEE-323-1974 QUALIFICATION TEST VALVE EPDM LIFE CYCLE TEST VALVES EPDM Carbon FLOW CAPACITY (CV)5.0 0.8 0.8 2.0 RATING CLASS 150 150 150 600 V52600-6042-1 1 G V57300-5220>>1 1 H (1)Body MTL: A-ASME SA240, Type 316 C-ASME SA515, Grade 70 D-ASME SA182, Type 316 (2)Bonnet mL: B-ASME SA-479, Type 316 (3)E-Direct Operating Poppet F-Direct Operating Shear Seal G-Pilot Assist Poppet H-Direct Operating Balanced Poppet Stellite 6B A Vespel'A 2.0 4.0 SKA 11419 Sheet 3 of 3 2500 150 VAlC8iP DTF 001 VALCOR ENGINEERING CORP DA TE 3/1 8/83 2 Lawrence Road, Springfield, NJ 07081 TWX BIO tt6 Sttt Mtlt.VAlCOt ORIGINATOR DATA TRANSMITTAL FORM TO" Rochester Gas 6 Electric Corp.8 East Avenue hester N.Y.1464 PROJECT: G.Wrobel-EWR 2292 CONT.NO..N-EG-32516 S/O.REPLY BY: ITEM NO.01 DOC.NUMBER SKA 11419 REV DESCRIPTION IEEE Report COPIES P T REF REMARKS:

RGGE Reference 79 IPS-798 DESIGN QUALIFICATION TEST REPORT FOR CONAX RTD ASSEMBLIES FOR CLASS lE APPLICATIONS IN NUCLEAR POWER PLANTS L'L7EPL7EAIIL7k'300 WALOEN AVE., BUFFALO, N.Y.I4225~7IB 6844500~TELEX 9I 275~CABLE CONAXCO CONAX CORPORATION 2~00 Warden Ave..8uHaro, New York 14225 IPS-798*dr, t t Section 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 TABLE OF CONTENTS Title Scope Applicable Documents Class 1E Equipment Being Qualified Equipment Per formance Specifications Test Procedure Specific Features To Be Demonstrated by Testing RTD Test Assemblies Initial Calibration Age Conditioning Post Age Conditioning Testing Irradiation Post Irradiation Testing Seismic.Testing Post Seismic Testing Design Basis Event-Environmental Test{D.B.E.)Post Design Basis Event-Environmental Test{D.B.E.)Summary Supplementary Data Sections Pacae CONAX CORPORATION 2~p Warden Ave..Buffalo.New York 14225 IP t~y'Pb F (~r($, t 1$1,0 2.0 APPL I CABLE DOCUMENTS 2.1 Conax Cor oration Drawing 7138-10000 Drawing 2399-9627 Drawing 2316-9626 IPS-325 RTD Assembly Seismic Test Fixture Prototype RTD Assembly Design Qualification Material Test Report for Materials used in Conax Electric Penetration Assemblies and Electric Con-ductor Seal Assemblies The purpose of this document is to record the IEEE-323-74 Qualification performed by Conax Corporation on a Conax RTD Assembly.IPS-799 IPS-781 Seismic Vibration Test Report for IEEE-323-74 Qualified RTD Assemblies with Electric Conductor Seal Assembly IEEE-323-74 Qualification Test Procedure for Conax RTD Assemblies 2.2 Standards IEEE Std.323-1974 IEEE Std.344-1975 IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations.IEEE Recommended Practices for Seismic Qualification of Class lE Equipment for Nuclear Power Generating Stations CONAX CORPORATION 2300 Walden Ave..Buttato.New York 14225 IPS 3.0 CI ASS 1E EQUIPMENT BEING QUALIFIED The actual equipment being qualified is the following RTD Assembly: Descri tion Conax Part Number Spring Loaded RTD Assembly 7138-10000 The RTD Assembly consists of a dual 100 ohm, 3 wire, magnesium oxide insulated, sheathed RTD probe with polysulfone end seal, a spring loaded extension nipple, Conax Nuclear Service termination head and a eight (8)conductor 18 AWG electric conductor seal assembly (E.C.S.A.)

.4.0 EQUIPMENT PERFORMANCE SPECIFICATIONS

.1~1 4.1.1 Accuracy shall be+1.0oF at 32oF and+1.5oF at 212 F.4.1.2 Insulation resistance of any conductor to sheath shall be 100 megohms minimum at 100V DC at room temperature.

5.0 TEST PROCEDURE 5.1 The test procedure used was IPS-781 in Section 5 of Supplemental Data Section.6.0 SPECIFIC FEATURES TO BE DEMONSTRATED BY TESTING 6.1 Testing will be performed in order to demonstrate that the subject RTD Assembly will continue to function per design requirements throughout a series of test phases which will simulate conditions which can be expected to occur during its design life.6.2 The ability of the temperature indicating device to stay within its required tolerances for accuracy will be demonstrated as the primary requirement.

In addition, features such as mechanical integrity will be demon-strated during simulated conditions including seismic simulations with no impairment to the function of the test unit.

CONAX CORPORATION 2300 Walden Ave,.Buffalo, New York 14225 Ip 7.0 RTD TEST ASSEMBLY 7.1 The following Conax RTD Test Assembly was assembled per the referenced drawings listed.The prototype assembly is, identical to those in drawing 7138-10000, but was provided with a thermowell to simulate the actual installed condition.

7.1.1 RTD Test Desi nation Code~Te RTD I Part Number 2316-9626 t

CONAX CORPORATION 2300 We!den Ave..Buffafo.New York 14225 IPS-798 16.6 Results 16.6.1 D.B.E.Testing performed was in accordance with the guidelines of IEEE-323-74 and showed the ability of subjected test unit to withstand the simulated temperature

-pressure profile of an actual loss of coolant accident.

17.0 CONCLUSION

17.1 Based on the results of this test program, it is shown that Gonax P/N 7'138-10000 RTD Test Unit qualified all IEEE-323-74 and IEEE-344-75 criteria for safety related equipment for Nuclear Power Generating Stations.18.0 SUPPLEMENTARY DATA SECTIONS Section 1-Data Sheets Section 2-Photographs Section 3-Radiation Test Report Section 4-Design Basis Event-Environmental Test, Report (D.B.E.)Section Section 5-Accuracy h.Calibration Data V 6-Drawings Section 7-Typical OBE h SSE Test Response Curves 1~~~~1 s~~~~~s:~~~t~I)1>I 1 1 1 L 1~s j)I~11 La s~~1~~I::l,'Jm jtjl 1 j 1~I~~~1~Ills 1~I a,'i~I (il I>[',!ill t,'-,",!!I s~if';:}'I}lli: 1 I l}t:.'s I i~l I~<'}!'i t I}" j~ls~jl'I!I ii I jl j ttll le s~~j~'t jill ja~:<I~i!I'lla~)1~L i:!i!<1~~~~~~~jlj'};!1~~~~~Is~~ei 1 s~~1~~~1~~~I~'I ,sii il';I!.i i!as 1 i.~~I~~~1~+a~~~I'i~1~I~~il l~l}.: ill ij"~~~sla~~~>~~~1st~1 sl'es 1~~t~1 1~~1<1~~S i~!j.'.I';:>1~1~~r+~~~Sr~1~s~~~~1~~~1 1~~~sl: 1~~~~~t 1~I}I.'3 1~>i~~Is~~>I>)~'I',l~1 1 1~~it I s af;l!ij 1~~~s~I~~I'1~~I~I~1;:I le!li~~'I~1 sl)!<<I.I:la<I:.ii'>>lj'>~Le I':i 1~~~~>1~~)>~~~si~~gt,>~as~~<a>a><lsl~glhsh>r~,~aa>ses~1'>sea>fdL ea~'1 li'.~-pa ae s~~~~-1'l:-":::8TA~~1~1~1 s~1~1~~1~~&68)...9H L~.'I sl!i lee>~le ,'lll)l~<<<*a~~~I~~'~1~~~I~t~~~~lit)Lt}I}>}I~::~I~'l"'-'-}-a I~t 1~~~::;::t~I~~I)::j il is 1~i~'lt 1~~\.',I,:jle ,I..:tj:~i<,,1~1~s I I I'~.>si" l~j<I<~~~~),'s s~if!il~<I~)!i 1'i)'~)~j I 1!!Ii I I I!s~~Q)ji 1~~1~<4~~~~~~I~}}.:~t j~1 ,I.)1'.I I~~~~~~s~~~~1 jll'~~s:)',)lt}lj<sjl;!)l~~i~I~la<1~~~1)~)I!!1~~1'~i 1 l~!i<tel j!'i<I~1~1~1~1~>~~~~~~:il;.j s j j Il Ill)i}!jT~~~)~~>ji!!ni:I!I 1 j e.'!!I\;j!I 1~~~~ail~~~~iil!5~A~~~~l:si', C'RA 1~e I 1~<~it}I~I~~1 I~~ii'!li NS I~~~s~I~~a~~~~~~~<i~s!I I sl~a I~1 1~~~~1~~tl},I I f~.:I s~~1 I a~~~I~~~~l'I 1~~~i~>~~I))~~~I~lj 1~1 i~I>s 1~~~~)~1~~~e st;itj>'ll l!a', l t.'.t: ll;j~~1~, ij~.)~~~1~.1 1~>~~J~~'all~~a~~~~~"~~~1~~~Ii 1-~s~~I')~s~~I~~~~1~1~~~~~~~~~l'll 11~1 ill 1'!1~it 1<>as;)is ial!1><s)I~~I i~~~~.~~j~~e a~1 t~~I I: s~~.~~1~~~~~~~>~~~~~I~ssa':I I)A'aiba~~a~L>~~I~~~1 1~s I~~le~1~~~I~~1~'.'"I'~a~~~~~~~~~~~~~~~a~HIS I 4.-;.1~~~1'~~I~~~lj~~I",':~: I~~""I~~~~I>~~~1 1:'): 1'~~1'\~~.'><)I)AI)) l>>~:s)Ii)i.)i I>.'j-V I I I 0 Jl a.::l::::: '-':: l"".i 1~l~~:):i~lt~~*~~~'I~~'~I~1~~~S I~1~~~i~1~~~~r~~1~~~'a~BE::.T as~I I E Vl ONMENTA'L OFT.L TD'SS 0 AX<COO T PASS)~s I EM I T 0~1~~~~f~~i 1~1~'1 a.'.I."I::: 'L~~~a~~~~a 1~,.')a aa.i a~I~I~~";:}'::i'I t i~~NL)ET TEMP EAM AMBE P&ay~~~e~~~~~~~~~~~~~~~~.'.:~~~s~1~1~~~~~~~:~~~I:e~:a..j...>)~"~~~~~~~1~~~~I;-I~)s.'jr~~1~j~:<.".I~I~~~I~~1~1~~~~~;".'::I'"ZES 1~~~~~~~>~~~\~~~1~j~~~>~1~~i 1~~:i j!ii'I~, 1~1~~1 Wr~~~is I'.')I~~a~~~~1~~~~I~~'1~~I sl;I~a~l~~I~a 1~'hei~I~I'i':I ,1>~~~I<>>sll):.Ii jf~1~~~~.)~~~~I 1~I I~I~~aiba~~~~~~~~~<a~1 1~~~~1 s~~>~~~~1~I~~<~~~I~~i 1'~~~I'~1I~~:.':: I~a~I~~~~~<~~s~I'1~~1~1~:"I:~~~~~ll I~~"~'::-.-;.:.I'.i~~~~'~1'1~)~~~t)f~1~I~~1 I~~~~~~~~a~I~il 1~~: I.':..:':: 'a:-'~..)s'lil'.~a I~~""I':: "-.j".i!}I: "i'.!~t: 1~<1)~j;-i::l l 1 1~~::):j:*!}l~'~1'1~~1 1~1~~~~I~~1~~)a!~~~" 1~s~~e~1~~I~*~~~1~~~~f~~1~~~1~~I~~!e:)'I~:-,'-ÃM 1~~~i<,.'-AG".'I' ~i.'.!50.,': .-'30.:';:-'.80-.".P.1~~~~~~~'I>1 is, I 1~~~1 1~~1~~)l~)~~1~~~l':i.i r~1~'it.Ij,!j!i~~~~'I<)~I~~)et~~~1~~I~~~t~'~~~<1~~~~~~~1~~~1 1~Lt~s~~.'l I'1~~;)}~t 1~I.I'~~<~~~~~~1;I: s isl: I)i;~ii~~a i))s)~'1'is 1 1'.!~~~~~ I Published by Chevron U.S.A.inc.to report important product technical information. Chew~en echmc@II BuIIIIetin RGGE Reference-,80 Chevron CHEVROi%ÃK LUBHICAVIS No.10 la-1-78 A Chevron markets a line of Nuclear Radiation Resistant Lubricants -currently 2 oils and 4 greases for use in envtrorments sub)ected Co high radiation dosages.These specialty products have successfully served the Nuclear<<~dus~~since the 1950's and to the best of our knowledge represent the only line'f..these products marketed general'Q In the non Ccrrmunist world..Because of their expense and lImited application these products are available for sale o~through the Centra1 Order Desk, Richnord, California. Refer to the Price Book or the Tanporary Salesfax Page attached (Table I)for orderIr~procedures. 'lee purpose of this Bulletin is Co assist In the handling of techrZcal ard sales Inquiries. Technical InauIries not covered in this Bulletin should be.directed to Cnevron Reset ch Ccmar v Rrketh ae ces tele.1 2"-4.1 taraa~venue c.Op N'uclear mcUation affects organic lubricants. Any resulting change is genially urxiesirable because lubricant properties are h<<<<hly optImized for a given appl"cation. Thus, it is Important to use radiation-resistant oils ard greases in all applications sub)ected to high doses of destructive nuclear radiation (radiolysis). Certain general effects are cmmon In the racUolvsis of both oils and greases.ChemLcal1y, hydrogen ard other gases evolve, arA unsaturation arA cross-lir~ of the organic molecules take place.Both low and high molecular weight materials are formed.T?m 1arger molecules predcrninate. This is reflected physically in an increase in viscosity ard ultImate geXation as<<llustrated in P~~e 1.Greases Init~became softer due Co attack on the thickening agent.Eventually, they also harden as the base oil cross-~<<.This is illustrated in Figure 2.'Inhere are.many specific radiolpsis effects dependImg upon the cotrposition of a given lubricant. For example, diester base oils, phosphate esters (antiwear tives)and halogenated materials (EP agents), each produce acids at a low radiation dose.Polymers such as polybutenes ard polymethacrylates cleave readi~~ard thus lose their V.I.ImprovIng function.Silicone antifoam agents are also em~ily dest.oyed.We approxImate order of radiation stabI1ity of organ'c luids used in lubr<<icants is shown in F<<~e 3.Lirtkted Distributicn: Technical Sales Representative es Representatives Others upon Request Other factors also affect stability. EUgh.arcrratic content promotes good radiation stability. An oxidizing atmosphere is bad, ard increasing temperature lowers the useful life of lubricants. Fluids below polyphenyl ethers in Figure'can have radiation resistance improved by including selected additives. Our nuclear radiation-resistant lubricants are made from a33qrlarcmatic-type base oils and contain special additives. They retain their physical properties and lubricating ability over a much wider r~~e of radiation dosage than con-ventional lubricants. Figure 0 ccmpares a resistant oil with conventiorM materials, while Figure 5 ccmpares a radiation-resistant grease with conventioral lubricants. Spec~>radiaticn-resistant lubricants which are usable urder specified nuclear'adiation dosages are described in Table l.Xnforration on operating limits and recomnended uses is included.Tables Zi through V~~give pertinent test data.Conventional soap-thickened, mineral oil-based greases will generally, withstand about 10"rads.Special conventional greases will withstand doses of at least 10'ads.Ãuch higher doses can be tolerated by the NHR products.Conventioml compounded oils will general~>>take more radiation than shrd.lar greases, but the oils will exhibit wide variations in the doses that they will withstand. This depends on the base material, the additives used, the exposure conditions, and the performarxe property needed in the appMcation. Encl.-Figures 1-5 Tables I-VZj: PC/TS 10/78 ',OOO~Q IOO 10 APPROX.SOLIDIFICATION POINT~~~~WORST OIL cn O.I C)C/)-O O.oj I I 0 I 00 I,OOO RADIATtON DOSE, megarads F I GURE 1: RADI AT I ON ALTERS Vl SCOS I TY OF OILS'Sold by Chevron U.S,A.inc.BEST OIL', I 0,000 l00,000 CHFVR04 RESEARCH COWPAi!Y'I CHROMED, CA L I f 0RN I g ZZ Sges78- @00 400 C)300 o 200 I-100/l'/VJORST GREASE BEST GREASE" 0 0.1 I 10 100 1,000 RADlATION DOSE, megarads F IGURE 2;RADIATION ALTERS CONSISTENCY OF GREASES'Sold by Chevron U.S.A.inc.10,000 100,000 CHEVRON RESEARCH COMPANY RICNIOND, CALIFORNIA RZ S98S7g-1 IOOOOO Polyphenyl Bhers~.Alkytaromajics Dies)et-s Silicates Disiloxanes IO GOO I OOO IOO IO Poiyphenyls Polygiycols Minerai Oi ls Phosphates Olefins Sili cones DOSE, eegarads FIGURE 3: RAOIATION RESISTANCE OF BASE OILS (APPROXIMATE GELATION POINT)OIEYROA RESEARCH CANPANY R I C$4QIO, GAL I FONl I A RZ 598580-I F1GURE 4 GAMMA 1RRAD1ATED 01LS NRRO 358 Turbine Lubricant (Mineral Oil)900 Gamma Dose, Megarads 4400 CHEYRON RESEARCH COMPANY RICKHOKD, CALIFORKIA PIi 780276 FlGURE 5 REACTOR lRRADlATED GREASES 4600 Equivalent Negarads))iii~J Qlle~4t@~~F,t I (cw Qf>9~,g>>>: Nio'NRRG 235 Type Grease , Aircraft instrument Sase (Diester Oil-Lithium Soap Thickener) Aircraft High Temperature Grease (Mineral Oil-Sodium Amate.Thickener) .CHEVROH RESEARCH COHPAHY RICHNOND, GALIFORKIA PM 780277

.able T TBPORABX SALiSPAX PAGE~lROH!KR 144iECARTS G P.duc Badiat4ion I ose~t 0~~'aiP o a Ibmee C 1 7)10 Ba4'"educe Descr4otion Recocncnded Use nuclear Radiation Resistant Greases 25586o Chevron HBB Grease 159-23 o 163 (-10 to 325)30 P."enid synthetic oil, scdiun anate gelling agent, selenide oxidation inhibitor. Antif"'ct'n bearings up to 10,COO~ors p~s eccesso ries;has actuaL'.y vithsto~d"or than 30 x 10 rsds in ball bearings operat~~inside a nuclear rase!ion.255861 Chev cn>44q Gre'ase i 17 to 93 235 (O to 2OO)5O Synthetic arcnatic oil, silica gelling agent, and selenide;oxi-dation inhibitor. Also contaLrs graphite snd nolybdentca disulfide as"residual lubrican.s." Lov speed, hLgh load slLding su.""aces; scr v nechsnL ns;prov'des" residual tubr'cation 'n r~te mchinery, e.g., renote elv~s 5891 C evron~iq Grease 17 to 121 335 (o to 25o)5o Synthetic arctic oil, sodium enate gering agent, and sele-nide oxida ion inhibitor. AntiiVcticn bearings up to 10,000~;valve ac-tivating an4 screv nechsnis s.255892 C e~n tPB Grease-17 to 93 509 (0 to 200)50 A soft (ASTN vorke4 penetration 360 to 380)version of bBBG-335 containing nolybden~disu'de.Special product or an en-c~osed gear t sin'evc loped for V.LT.~~es Co.Rock.ord, M, sn4L used at.Sanford.Suclear Bsd4ation-Res steat 5L 1 232981 Chev.cn!icLR 0'-358-6.7 tc 107 (+20 to 225)50 2329S3"hevron 4RB Oil--6.7 to 107 50 360 (+20 to 225)Lov Viscosi y xro 41 SSU at 210 antic oi'lus se-lected polyne"'s (sone scission and o~i c"+ss'<">S6 SSU st.10 to provide 1"ccn-stant v scosiry effect;seleoide 4<<L4 4~sA Ryd su~c p~s xn~1C cesscry equi~eat;gear trains;coutrcl=echaniw Zn air;can be extended Ln incr.a~sphere.For add'tional Technical Info~at'ha Contact: P".odact Orderir Chevron Besesrch Cctrpany marketing Serrtces 576 Standa 4 Avenue Bio~Cd, CA 94802 elephone (415)237-4411 These products are sold F.0.3.RLCLwond, California, fr ight collect 1ud vill not be shLpped until a Pachase Order or Telex is in our hands.Place orders to'hevron U.S.A.Inc.Central Order Group P.o.Sox 1272 Rich ond, CA 94802 Telephone (415)232-7570 Telex No.3-4410, C.O.G.Bic~mnd TABLE II Test Data on Chevron NRR Grease 159 Radiation Dose, 10 Rads ASTM.Penetration Worked 60 Strokes Worked 100,000 strokes 0~261 325 330 307 500+500+Copper Corrosion, 100 llr.at 212>F.Oxidation, 100 Hr.at 2504F., psi Drop Mater Resistance /Grease Loss Slight Stain c 9 Siight Stain 24 0 Eva oration/22 llr.at 300'F.22 Hr.at 400<F, A arent Vlscoslt olses 04F, at 12 Sec-04F.at 20 Sec-1 1.7 21 7000 5000 F 1 18.5 2600 2000 Low Tem erature Tor ue Temperature, 4F.Starting Torque, g-cm Running Torque, g-cm Nav Gear Wear Test, Mt.Loss of Brass Gear 5 Lb.Load, mg/1000 Cycles 10 Lb.Load, mg/1000 Cycles-65 0 2767 553 2.0 5.7 40 554 185-65 10,325 0 1106 369 1.8 5.0 40 554.344 Bearin Performance 10,000 rpm, llr.at 3004F.10,000 rpm, Hr.at 350 F.1577 634 279 188 400 306 265 195 196 C~~~f~~8~TABLE III In-oile Tests Chevron NRR Grease 159 Motor No.Total Irradiated Time in Materials Testing Reactor, Hoursb Radiation Dose, b 108 Rads 31182 1432 31183 1432 1049 1049 13.7 13~7 3 1181 3470 2594 34 a.Test conditions: 0.3-horsepover motor in vertical position rotated at 6500 rpm;bearings were about'0.6-inch bore and outside diameter of 1.25 inches;bearing balls and races were M-2 high-speed tool steel vith silver-plated separators; bearings vere unshielded and were preloaded to 6 pounds;helium atmosphere. b.1000 Hours represent incident radiation of 13.5 x 10 8 rads plus 3.2 x 1018 thermal neutrons/sq. cm, plus 0.64 x 1016 fast neutrons/sq. cm', this roughly corr es-ponds to 12.9 x 108 rads, ignoring thermal neutrons.c.No failure.Reviewed, 8/77 TABLE IV Test Data on Chevron NRR Grease 235 Dose~10 Rads 0 NRRG-235 41 to 45a ASTM Penetration Unworked Worked 60 Strokes ASTM Drop Point.4F.Bearin Performance in Size 204K Ball Bearing, Hr.to Failure 10,000 rpm, 2504F.4,000 rpm, 2004F.290 500+248 3000 379, 388, 397 500+.Na Gear Wear Test, Wt.Loss in mg/1000 Cycles 6000 Cycles at 5 Lb.3000 Cycles at 10 Lb.Four-Ball Wear Test'0 Minutes at 800 rpm Scar Diameter, mm Steel/Bronco, 2 Lb.Jaw Load Steel/Bronze, 5 Lb.Jaw Load'.27;0.22c 0 n0, 1 03c 0.23 0.76 Steel/Steel, 20 Lb.Jaw Load 0.47 a.Three separate irradiations; two in air, one in helium.b.}iIL-G-3278 spegification calls for mama of 2.5 and.3.5, respectively. Reviewed 8/77 NRRG-300 Data'nated

TABLE V a Test Data on Chevron NRR Grease 335 Dose~10 Rads ASTM Penetration 3.8 NRRG-335a 8.9 26.2 30.0 Unworked 276 257 238 246 221 Worked 60 Strokes ASTM Drop Point, oF.Bear in P er f ormanc e in 289 500+289 500+308 500+400 359 500+500+Size 204 K Ball Bearings, Hr.to Failure 10,000 rpm, 250oF.10,000 rpm, 300OF.763 B 644 220 154 155 39 a.NRRG-509 is a soft grade of HHRG-335.NNHG-509 contains molybdenum disulfide and, has an ASTAAI penetration in the range 360 to 380;the radiation stability of HBPG-509 should be similar although its performance characteristics are different from NRHG-335.Reviewed.8/77 iARG-300 Data Discontinued of Se TABLE VI I I P f nce'ial Oils in S ecification Testss I I~s a Specification Re uirements Test Results on CheVron Oils'c Test or Property I~Vlscoslt , SSU, at 210'F.~V!scoslt , SSU, at 130'F.~Viscoslt , SSU, at 100'F.~Viscoslt , SSU, at O'.Pour Point,'F Flash Point,'F.Color lit:lsts a l lztttlun Ilu.Corrosion to Copper at 212'F.~Ash Sa onif ication No.Carbon Residue,%Nature of Carbon Total Sulfur,%Preci itation No.~Foamln (Af'tat 10 Uinctas)Emulsion at 130'F.(After 30 H Oxidation Corrosion (168 Hours Evaporation Loss, 7.Change in 100 F.Viscosity Change in Neutralization No.Weight Change mg/cm;Copper mg/cm2;Steel mg/cm;Aluminum mg/cm2 l!agnes ium mg/cm2;Cadmium Mean llertz Load, kg Turbine Oil Oxidation, colours inutes)at 2504F.)Light 70-120 10,000 Max.65-70 to+15 200 to 400 c7 0 l s3 0.20 None 0.003 Hax.0.5 Hax., 0 to 0.80 L and Fb 0.50 Hax.0.01 Hax.300 ml Stable-5 to+20 e0.20+0.2 to+0,6+0'+0.2+0.2+0'Report 85-200 800-1500 50-100 0 to+35 325 to 470 0 l0 lbtg.None 0.05 Hax.0.5 Hax.1.2 Hax.L and F 0.50 Max.0 1 Max.200 ml NRRO-358 Os90 40.8~73 123 82+15 280 4-1/2 Ill l 0 0.35 0~11 L and F 0.41 Trace Pass Not Pass 1.3-0.4+0.03 0.10 0 0.01-0.01 t+0.01 light Tarnis NRRO-360.94 85.4 1701 22+20 410.4-1/2 Nll h~0 0.41 0.10'and F 0.44'race Not Pass 0.6 0+0.01+0.08+0.02 0+0.02+0.01 a Ran, f requirements in 12 military specification lu 1 nncn FtnFl flnkv..ting oils.Re,d 8/77 Grade 3>~Dropped RD 631436 h TABLE VII Test Data on=Chevron HRR Oils 358 and 360 Gamma Dose, 10 Rads A earance of Oil 9.0 0 4.1 Slt.jlaze Chevron HRR Oil 358 50.0 7.00 12.0 0 Clear Cloudy Chevron HRR Oil 360 52 Color, ASDl A earance of Hx osure Cr n OK 3-1/2 OK Black Black~Vlsooslr cs at 210'F.cs at 1004F.SSU at 2104FA SSU at 1004F.Viscosit Index Co er Corrosion, 3 Hr.at 212'F.Neut ra 1 l zat ion Number, 4,43 25.7 40.8, 122 85 lb 3.51 20.3 37.9 99.2 22 2c 3.80 22.2 38.8 107 41 2c 7.10 72.2 49.5 335 43 2c 17~2 366 86.6'1698 24 lb 10.9 202 62.6 934-13 2a 11.0 198 62.9 917 2a 31.1 1155 146 5370 lb'g KOH/g lllcro Four-Ball Mear Test Scar Diameter in mm;10 kg Load;30 Min.at 1200 rpm;Steel/Steel Pour PoinL, F.Nil 0.10 0.51 0.51+15-20 0.06 0.50 0.57-65 0.02-40 0.01+20 0.09-20 0.06 0.01 0 at 2104F.31~1 30.3"0 631437 Re:d Q/7~NRRu->59 Data-Discontin>>erl C'P 0'L'g'U n Oear Customer: This Bulletin contains important environmental, health and toxicology informa-tion for your employees who recently ordered this product.Please make sure this information is given to them.If you resell this product, this Bulletin should be given to the Buyer.Chevron U.S.A.Inc.Material Information Bulletin H (Approved-"Essentially Similar" to Form OSHA 20, Material Safety Oata Sheet)CM~g@60 t:hevran~lan CHEVRON NRR GREASE 159 TYPICAL COMPOSlTION CMS 255860 Alkylbiphenyl (Cyp C20)Additives and thickeners -Selenium 82%1896<1%EXPOSURE STANDARD No OSHA exposure standard or ThreshoM Limit Value has been established for this mater ial.PHYSIOLOGICAL R HEALTH EFFECTS EMERGENCY Bt FIRST AID PROCEDURES Expected to cause no more.than minor eye Wash eyes with fresh water for at least 15~~~~irritation. minutes.If irritation continues, see a doctor.Skin Expected to produce no more than minor skin irritation following prolonged or frequently repeated contact.See Additional Health Data.Wash thoroughly with soap and water following skin contact.Launder contaminated clothing.Inhalation Not expected to be acutely'oxic by inhala-tion.Since this material is not expected to be an inhalation problem, no first aid pi'ocedures are required.Ingestion Not expected to be acutely toxic by inges-If swallowed, give a large amount of water to tion.See Additional Health Data.drink, make person vomit and call a doctor.Chevron Environmental Health Center/P.O. Box)272, Richmond, CA 94802 Emergency Phone Number (415)233 3737 h cRR-6746lA)(10M-9-79) Printed in U.S.A.No, 1370-1980 ~'j<r IP ROCHESTER GAS AND ELECTRIC CORPORAT GINNA STATION CONTROLLED COPY NUMBER OgfNNA STATION UNl7 pt C<3Mk~L'a."9 PROCEDURE NO.A-1811 REV.NO.4 EQUIPMENT INSPECTXON PERIOD AND LUBRICANT LIST'ECHNICAL REVI K0 PORC REVIEW DATE F 3$3 QC REVIEW Q LI Y ASSURANCE PLA T S PERINTENDENT uua q3 1983 EFFECTIVE DATE QA~NON-QA CATEGORY 1~0 REVX R0ED BY: THIS PROCEDURE CONTAINS 64 PAGES J~\3 J ftw>.'f e,~1/' EQUIPMENT LUBRICANT BLDG.//FLOOR 3 MONTH SURVEILLANCE

  • PERIOD MAINTENANCE PROGRAM PROCEDURE NUMBER I CHECK IINSPECTION EQUIP.NO.MGf4 IPRESSURIZER ROBBINS ECI IMYERS JIB CRANE ICONT/OP IHOIST GEAR CASE IOPEN GEARS IHOIST CABLE TROLLEY MOTOR IMOBIL DTE OIL 26 I IMOBILTAC E NO LUBRICATION ION CABLE MHE-388-1 AS SPECIFIEDI IGEAR HOUSING IBEARINGS POST ACCIDENT AIR IHANDLING VALVES NO LUBRICATION IREQUIRED CONTAINMENT RECIRCU-MOBIL COMPOUND IGG IMOBILUX EP NO.ll YEARLY YEARLY ILATING FANS R MOTORS I A, B, C, 6 D~I CHEVRON NRRG 159 I 3M-37 YEARLY YEARLY CONTROL ROD DRIVE)SHROUD COOLING FANS I (lA 6 1B)I MOTOR BEARINGS!CONT/OP CHEVRON NRRG 1591 3M-37 MOTOR M-45.2 YEARLY YEARLY*REFERS TO LUBRICATION INSTRUCTION CODE PM-48

-1811: 49 EQUIPMENT LUBRICANT BLDG//FLOOR 3 MONTH SURVEILLANCE

  • PERIOD MAINTENANCE PROGRAM PROCEDURE INSPECTION NUMBER I'ERIOD 1A&lB REACTOR ICOOLANT PUMP IPUMP BEARINGS IMOTOR CONTAINMENT IBASEMENT INJECTION MATER ILUBRICATED IMOBIL DTE OIL 25I M-101~8.B I F/G/H IM-11 AS.J/K YEARLY YEARLY IOIL LIFT PUMP MOTOR ISEALED M-45.2 1A&1B SUMP PUMPS I WEINMAN I PUMP BEARINGS IMOTOR BEARINGS I COUPLING REACTOR COMPARTMENT ICOOLING UNITS IMOTOR BEARINGS IFAN BEARINGS P&H HOISTS ON 3 I REACTOR HEAD CONTAINMENT IBASEMENT IMOBILUX EP NO.1 I ISEALED IDRY CONTAINMENT IBASEMENT ICHEVRON NRRG 159I ICHEVRON NRRG 1591 3M-37 M-11.17 MOTOR M-45.2 MOTOR M-45.2 YEARLY YEARLY YEARLY YEARLY I MOTOR BEARINGS IGEAR CASE I MOBIL DTE BB IMOBIL DTE BB ICON/CAVITY MOTOR M-45.2 AS REQUIRED*REFERS TO LUBRICATION INSTRUCTION CODE PM-41 0 v 8'I'~1 EQUIPMENT CONTAINMENT CHARCOAL IFANS&FILTERS I (lA&1B)LUBRICANT BLDG//FLOOR ICONT/INTER 3 MONTH SURVEILLANCE
  • PERIOD 3M-38 MAINTENANCE PROGRAM PROCEDURE INSPECTION NUMBER I PERIOD YEARLY IMOTOR BEARINGS ICHEVRON NRRG 159I MOTOR M-45'CHAIN FALLS AND ILUGALLS N/A MHE-788 SERIES IMHE-.788 SERIES AS R EQUIRED IFORK LIFTS AVT CONDENSATE BOOST-I TURBINE IBASEMENT IMOTOR BEARINGS IMOBILUX EP NO.2I ER PUMPS lA 1B&1C I N/A M-ll.33 MOTOR M-45.2 YEARLY QM-1389 YEARLY MAINT.IAS REQUIRED IPUMP BEARINGS IMOBIL DTE NO 797I STANDBY AUX FEE1MATER IPUMPS lc&1D I AUX/ADDITION I 3M-48 M-1 l.14 YEARLY IMOTOR BEARINGS IPUMP BEARINGS ICOUPLING I MOBIL DTE NO.797 I IMOBIL DTE N0.7971 IMOBILUX EP NO.8I MOTOR M-45.2*REFERS TO LUBRICATION INSTRUCTION CODE PM-42

~RGGE Reference 8l t Reference 81-Transamerica Delaval (GEM)Sump B Level Detectors Contents: l.Letter from John W.Davin to Richard A.Baker of RGSE, dated January 9, 1984, certifying that the RGGE detectors, part no.LS 57761, are considered environmentally gualified based on similarity to testing performed on part no.XM-54854.2.Excerpts from Wyle Qualification Test Report No.45700-1, dated March 25, 1983.3.Excerpts from Qualification Test Report No.45700-2, Bechtel SNUPPS Test.4.Certificate of Compliance for Boston Insulated Wire part no.13285-H-002, Cable Type TSP 516 AWG, and lab test reports, letter dated February 3, 1982.5.Certificate of Compliance for BIW part No.13244-H-007, control cable 7/C-12 AWG, and lab test reports, letter dated April 1, 1982.RG&E purchase order No.N-EG-21257, dated 12/9/81.Excerpts from BIW Proprietary Report No.B915,"Flame and Radiation Resistant Cables for Nuclear Power Plants", November 1980. I/ 5'oSvu<g>, f'-A l5834 12)33.r~gr N Y, 3nd Vd VB, BOD<41.773-January 9, 1984 Rochester Gas&Electric Corporation 89 East Avenue Rochester, New York l4649 Attention:

SUBJECT:

Mr.Richard A.Baker Your Order 8N-88-19888 h~~-~~-LS Our Gems Xnvoice/Order N09662 Gentlemen: This is to certify that the Gems Se'nsors Products furnished on the subject order have been qualified in accordance with Gems interpretation of XEEE323-1974 and XEEE344-1975 and based on the similarity to Gems P/N XM-54854, as outlined in.Nyle Test Report 545700-2.Very, truly yours,'j j~g g~~g Tr nsamerica Delavai Components JCB/nj cc: Mr.David Dratwa, Delaval-Syracuse 0 TC(".r BBBKG I')08 Ijlcfavsi Transamerica Delaval inc Gems Sensors Div)s)on Plainviile Connecticul 06062 (203)677-1311 Telex 99306 20 December 1983 Rochester Gas 8 Electric-Corp. 89 East Avenue Rochester, NY 14649 Attention: Richard A.Baker

Subject:

=qualification Test Report 845700-2 Bechtel SNUPPS Test

Reference:

RG 8 E P.0.O'-EG-19888 G'irma Station Gems'nvoice O'09662 The enclosed qualification Report is the final report as prepared in accordance with Bechtel SNUPPS'equirements. No comments will be allowed regarding this report and no changes will be made except those requested by Bechtel SNUPPS.Any comments or changes made by Bechtel SNUPPS will be submitted by page'only, rather than as a new report.One copy of the report is enclosed.Any additional copies will be supplied only against a separate purchase order at a cost of$750.00 each.This report will discontinue the control of Gems'quality Control Manual.The enclosed copy of this letter shall be signed and returned to Transamerica Delaval, Gems Sensors Division within five (5)day after receipt of this report.?Pr))fark.Vas 1 Technical Sales/Service HEY:ncmCC: TQI: (412)343-5666 TRANSAMERICA OELAVAL INC.25e t.(b Lobanan Blvd.Plllaburgh, PA 15234 Tall-Frao Na.(Yl.VA a NY)(1-aee-441-7T33) Enc.: Report i/45700-2 (1)Copy of Letter Received-Date By Titl e 1 0 h<<h Ih 4<<~tC+.<<,Ph,<<~I-E+f'.I'.<;;i;;]*hh.ItI SI I','i;.('I'I'Ii 3'F Vb-,>no-K NEQ azvcc.z@e zmvimGm~E>><<Q<<~>>~<<>>6~ hh I p 4~<<":~.I')I g D g D ,f<< NUCLEAR QUALIFICATION TEST PROGRAM ON A LEVEL TRANSMITTER AND A RECEIVER FOR TRANSAMERICA DELAVAL COWLES ROAD PLAINVILLE, CONNECTICUT 06062 ru h~IL 8.." Ajar&pP..p~Sl.Th 7l.st Report REPORT NO.tVYLE JOB NO.CUSTOMER P.O.NO.PAGE i OF PAGE REPORT DATE December 14, 1982 aIa'.gj y'"-'3I p'r, lsYIR h shrTNF h'Sth SPECIFICATION (S)See Re ferences in Paragraph 5.0 r T'~1.0 CUSTOMER Transamerica Delaval ADDRESS 2.0 TEST SPECIMEN Cowles Road, Plainville, Connecticut 06062 One (1)Level Transmitter and a Receiver 3.0 MANUFACTURER 4.0

SUMMARY

Transamerica Delaval Gems Sensors Div.4.1 Results The Liquid Level Transmitter and Receiver, hereinafter referred to as the test specimen, were subjected to a Nuclear Qualification Test Program to qualify them for use in nuclear power generating stations.The test program was performed as specified in Reference 5.1 and in accordance with Reference 5.2.The results of each test are contained in Paragraph 3.0 of the appropriate sections.Michigan Professional Eng.Reg.No.23187 S TATE OF ALABAMA}COUNTY OF MADISON}Gregory K.Henry , bofntt duly slrrom, dopcoes and ys: Tho Information contairod ln this roporl ls tho resutt of comPote and carefull ducted tests a ls to tho best of hla k led truo and correct ln ll respects.SUB RI BED and~m t fore this day of to~~~~~shel hstsf hO lsts'Sfr for PREPARED BY APPROVED BY R..McCoy,/gfgJg, F R.J son S/gf-WYLE Q.A.T..txnson Notary P blic in and for tho State of Alaba t targe.My Commission expires~F8 LABORATORIES SCIENTIFIC SERVICES 8(SYSTEMS GROUP HUNTSVILLE. ALABAMA PAGE NO.TEST REPORT NO.45700-2 4,0 SU/MARY{Continued) 4.1 Results (Continued) TABrZ I NOTICES OF ANOMALY (NOA)NOA No.2-On 9-17-811 at 9:30 p.m., the heating unit failed and the thermal aging chamber was turned off.The unit was repaired and at 10:55 a.m.on 9-18-81 the thermal aging chamber was turned back on and the pxogram continued. NOA No.3-On 9-30-81 at 7:30 a.m., the heating unit failed and the thermal aging chamber was turned off.The unit was re-~paired and, at.9:15 a.m.on 10-2-81, the thermal aging chamber was turned back on.The temperature stabilized at 120'C at 10:30 a.m.and the aging program was continued. NOA No.4-On 12-4-81 at approximately 2:40 p.m., the redundant control-ler tripped and the temperature decreased below tolerance for approximately 75 minutes.The lowest temperature recorded was 180'F.NOA No.8-On 12-20-81 at approximately 4:30 a.m., the facility power failed and the temperature decreased below tolerance fox approximately 3 hours.The lowest tempexature recorded was 150oF Reference NOA Nos.2 through 5 px'esented in Apoendix I of Section IV.Notice of Anomaly No.1 applies only to the specimen described in Nyle Laboratories'est Report No.45700-1 and is presented in that report.4.2 Conclusions All tests in this Qualification Program were successfully completed. The Notices of Anomaly were examined and were found to have no effect upon the qualification status of the test specimen.Based upon the successful performance of the Level Txansmitter and Receiver with the Wyle Laboratories-supplied interconnect cable, the Transamerica Delaval Level Transmitter and Receiver can be considered qualified to the requirements of Qualification Plan 45102-2, Revision B, pxovided a qualified interconnect cable is used for equipment interface. LN YLE LABORATORIES Hvntsvillo Facility PAGE NO.TEST REPORT NO.XI I-1 45700-2 SECTION XII ACCIDENT QUALIFICATION (LOCA/MSLB) REQUIREI KNTS The level transmitter shall be subjected for a period of 30 days to the LOCA/MSLB accident conditions of Figure XII-1 on a best-effort basis.The composition of the chemical spray is as follows: o Boric Acid (.28 molar)o Sodium Thiosulfate (.064 molar)o Sodium Hydroxide (as required to make a pH of 11.0 maximum for the first 2 hours of the test and 8.5 to 9.0 thereafter) The chemical spray shall of 0.15 (gal/min)/ft2 of horizontal plane.Spray second ramp and continue be sprayed vertically downward at a rate area of the test chamber projected onto a initiation shall begin l20 seconds into the for the duration of the test,.Test Item Mountin and Orientation A level transmitter (Type XM-54854)shall be attached to a Wyle-fabricated test fixture, utilizing mounting hardware supplied by the equipment supplier.The transmitter shall be inserted into a Wyle LOCA chamber.Penetxations will be utilized along the LOCA chamber wall to allow for passage of the Wyle-supplied cable to the test specimen.The flex conduit free end will connect to the chamber wall, thus protecting the cabling from the accident environment. All pene-txations shall be potted with Scotchcast 9 epoxy.The transmitter float position shall be fixed throughout the duration of the LOCA test at the"1/2" position.The level transmitter shall be electrically connected to the receiver (Type RE-36520)during the test.The receiver shall be at room ambient conditions. Instrumentation The chamber pressure shall be measured with a pressure transducer in combination with a pressure gauge."The temperature of the chamber shall be measured thxough the use of three (3)thermocouples. The thermocouples shall be positioned along the centerline of the chamber in such a way as to be within 2 inches of the testspecimen. Individual thermocouple. readings shall be documented utilizing a Fluke 2240 data-logger or equivalent. These readings shall then be averaged and that WYU-: LABDAATDAIES Huntsville Faclllly

PAGE NO.TEST REPORT NO.XII-2 45700-2 REQUIREMENTS (Continued) Instrumentation (Continued) average utilized for temperature control.The pH of the chemical spray shall be recorded prior to=each ramp and on a daily basis there-after.The flow rate of the chamical spray shall be recorded daily from a flow meter.The chamber temperature and pressure shall be recorded on a datalogger at 30-minute intervals, except during ramps when it shall be operated at its peak rate.The chambex temperature shall be continuously recorded utilizing a pen chart recorder.Electrical Powerin Electrical power of 115 VAC (+58), 60 Hz, shall be provided for operation of the receiver module.The receiver module shall be electrically connected to the level transmitter for the duration of the test.Electrical tfonitorin Five (5)electrical monitoring channels shall be recorded on a datalogger to monitor the electrical operation of the test items.These channels shall be used to monitor the input voltage (115 VAC (+5%], 60 Hz)and the high and low alarm outputs of the receiver module.Two (2)channels on the datalogger shall be provided for recording chamber pressure and temperature. These readings shall be recorded at 30-minute intervals, except duxing the ramps, when the datalogger shall be operated at its peak rate.A pen chart recorder shall be used to continuously monitor chamber temperature. In addition, receiver module meter xeadings shall be taken at each ramp and, as a minimum, once per day.Submer ence Test Following completion of the LOCA/MSLA simulation, the submergence test shall be performed. The Nyle LOCA chamber shall be filled to a height above the J-box using chemical spray solution as the medium.Pressure shall then be applied using GN2 as a pressure source to simulate a depth of 15 feet at the top of the J-box.The submergence test duration shall be 30 minutes.WYLE LABORATORIES Munlsvillo Facility

PAGE NO.TEST REPORT NO.XIX-3 45700-2 2.0 PROCEDURES The transmitter was installed in the LOCA chamber and"Tefzel" insulated wire was used to replace the tlyle-supplied wire used in the previous phases of the test program to eliminate the possi-bility of the wiring causing an apparent specimen failure.The splices were insulated with Raychem NCSF-70/250-N heat:-shrinkable tubing and the wires were routed through the chamber penetration. The conduit was left disconnected from the chamber wall and the wires exposed to the LOCA conditions to provide qualification to the worst-case mounting configuration. The float level was fixed by clamping a tubular aluminum spacer to the shaft and allowing the float to rest on top of the spacer.The spacer was 45+1/8 inches long.The receiver and transmitter were electrically connected by passing the Tefzel wire through a Scotchcast penetration and connecting the Cannon connector to the appropriate connector on the receiver.The required temperature/pressure transients were accomplished by the injection of superheated steam and compressed air.The chemical spray was injected into the chamber through a fog nozzle which pro-vided a uniform spray pattern as projected onto a horizontal plane.The flow rate was monitored using an orifice-type flowmeter and a differential pressure transducer. The transducer output was recorded on the datalogger to continuously monitor the flow rate.The pH of the chemical solution was monitored daily with Litmus paper and adjusted as necessary by adding sodium hydroxide. After the 2-hour mark of the second transient, the temperature was maintained by injecting saturated steam and the pressure was maintained by injecting compressed air.The accident conditions were maintained for a total of 30 days.Following the LOCA test, the submergence test was performed as re-quired by Paragraph 1.0.The test chamber was filled with chemical solution, as described in Paragraph 1.0, until the top of the junction box was covered.The chamber was then sealed and pressurized to 6.5-7.0 psig (15-16 ft H20)at the top of the specimen.The pressure was maintained for 30 minutes.NYLE LABORATORIES Kuntavilio Facilliy PAGE NO.TEST REPORT NO.XII-4 45700-2 3.0 RESULTS The accident (LOCA)test required by Paragraph 1.0 was performed as specified in Paragraph 2.0.The LOCA test was conducted for 30 days.During this test, the alarm output, the slave meter reading, and the receiver meter remained within the acceptance tolerances (reference Paragraph 1.4 of Section I of this report)for the duration of the accident simulation. I'n"information only" functional test was performed following the LOCA exposure.The results of those tests are presented on Data Sheets in Appendix III of this section.Following the LOCA test, the submergence test required by Paragraph 1.5 was performed as specified in Paragraph 2.0.The required and actual temperature/pressure profile of the LOCA/MSLB test is presented on Figure XII-1 in Appendix I of this section.Photographs which show the test equipment used during the accident test and the specimen condition following the test are presented in Appendix II of this section.H Instrumentation which were used to obtain data during the LOCA/MSLB test and the additional functional test performed after LOCA are listed on Instrumentation Equipment Sheets presented in Appendix IV of this section.I LA/YLE LABORATORIES Muntsvillo Faclllty 4 PAGE NO.TEST REPORT NO.XIII-1 45700-2 SECTION XIII POST-ACCIDENT QUALIFICATXON TEST FUNCTIONAL TEST AND POST-TEST INSPECTION

1.0 REQUIREMENTS

Post-Accident uglification Test Functional Test The functional test of Paragraph 1.0 of Section III shall be per-formed to determine the extent.of the degradation incurred by the specimen during the accident qualification test.The specimen shall meet the acceptance criteria of, Paragraph 1.4 of Section I.1.2 Post,-Test Ins ection.Upon completion of the qualification program, the equipment will be visually inspected. The equipment will be disassembled to the extent necessary to perform the inspection. The condition of the equipment will be recorded.The test equipment disassembly shall include re-moving the J-box cover.The condition of the Dow 710 silicone fluid and the Wyle-supplied cable shall be annotated. Any signs of degrada-tion shall be noted and a statement made as to whether the degradation was greater than, less than, or equal to the degradation experienced by the cable which was not immersed in the fluid.2.0 PROCEDURES The functional test required by Paragraph 1.0 was performed as speci-fied in Paragraph 2.0 of Section XII.The J-box cover was removed and the silicone fluid and cable were visually inspected. 3.0 RESULTS The functional test was performed and the receiver output recorded.The spe'cimen met the acceptance criteria of Paragraph 1.4 of Section I.WYLE LABORATORIES Huntsville Facility PAGE NO.TEST REPORT NO.XIII-2 4S700-2 3.0 RESULTS (Continued) The silicone fluid in the J-box had darkened in color during the test program but remained translucent and liquid.The Wyle-supplied wire which was immersed in silicone oil (and therefore not replaced prior to LOCA)had minute cracks in the insulation, but was otherwise flexible and not discolored. The wire which was removed prior to LOCA was in the same condition as described above.'Data obtained during the post-accident qualification test functional test is contained on a Data Sheet presented in Appendix I of this section.Equipment used to record data during the post-accident. qualification test functional test are listed on an Instrumentation Equipment Sheet presented in Appendix II of this section.lhl YLE LAHOAATOAIES Huntsvilto Faclllty Transamer)ca Delaval Inc.Gems Sensors Division Plainville, Connecticut 06062 (203)677-1311 Telex 99306 25 Harch 1983 Rochester Gas&Electric 89 East Avenue Rochester, NY 14649 Attention: Dick Baker Engineering

Subject:

l<yle Report No.45700-1 Bechtel SNUPPS Test

Reference:

Robert E.Ginna P.0.rIN-EG-19888 The enclosed qualification Report is the final report as prepared in accordance with Bechtel SNUPPS'equirements. No comments will be allowed regarding this report and no changes will be made except those requested by Bechtel SNUPPS.Any comments or changes made by Bechtel SNUPPS will be submitted by page only, rather than as a new report.One copy of the report is enclosed.Any additional copies will be supplied only against a separate purchase order at a cost of$750.00 each.This report will discontinue the control of Gems'quality Control Hanual.Final drawings are being prepared and will be submitted by 31 Harch 1983.The enclosed copy of this letter shall be signed and returned to Transamerica Delaval, Gems Sensors Division within five (5)days after receipt of this report.~~~.gg~John T.Pech Sales Correspondent JTP:ncm Enc.: CC: Report 845700-1 One Copy of Letter Tel: (412)343-5666 TRANSAMERICA DELAVAL INC.250 Ml.Lobonon Blvd.Pittsburgh, PA 15234 Toll-Froo No.(W.VA*NY)(1-800-441-7733) Received Date By Ti tl e ~TORKS SCEMTlFK: SEfMCES ta SYSTEMS GAOU7~~~~pi'~~'~~~~f e+~~e~~r~~~~~~~~~VcZi<</~~~T~j L lt~~~~0 I o.~~~)~~t L N NEQ Id 8CI.'ERIII EI'8%II BISNME NVIIIIL QOIjE4ILIIFIIIIlShll'IIOM i II It g D D g D NUCLEAR QUALIFXCATXON TEST PROGRAM A LIQUXD LEVEL TRANSMITTER AND RECEX VER FOR USE IN THE STANDARDIZED NUCLEAR UNXT POWER PLANT SYSTEM (SNUPPS)FOR TRANSAh1ERICA DELAVAL COWLES ROAD PLAINVILLE, CONNECTXCUT 06062

j y"'.';: ,qyy~r nI~'YLE JOB NO.CUSTOMER P.O.NO.45700 14410 I'iI='0!hocsssr EhruolvYNnrss ov"fioslhtl 7eS<RePCI.f 45700-1 REPORT NO.'PAGE i OF DATF December 8, 1982 PAGE REPORT v's rJ e p f SPECIFICATION (S)in Paxagraph 5.0 1.0 CUSTOMER DDRESS 2,0'EST SPECIMEN Transamerica Delaval Cowles Road, Plainville, Connecticut 06062 One{1)Level Transmitter and Receiver Transamerica Delaval Gems Sensors Div.4.0

SUMMARY

4.1 Results The Liquid Level Transmitter and Receiver, hereinafter referred to as the test specimen, were subjected to a Nuclear Qualification Test Program to qualify them for use in the Standardized Nuclear Unit Power Plant System (SNUPPS).The test pxogram was performed as specified in Reference 5.1 and in accordance with Reference 5.2.The results of each test are contained in Paxagraph 3.0 of the appropriate sections.Michigan Professional Eng.~Reg.No.23187 STATE OF ALABAMA.COUNTY OF MADISON r Gregory K.Henry being duly swam, os and says: The Information containod in thfs report ls tho result ol complete rofut ty.crIadIfcIed tests nd ls to the best of his no)t fedgo truo and correct in SUBS AIBED and sworn f day of, 1 r~*PREPARED BY R APPROVED BY WYLE Q.A.R.C.McC , r.nson Stinson yysss shsa have no lstyiry ter tSsnscss crsny txxr to person or tropsrry.trc46ntt SPsoLSlor IhiS rcpcrt hfotary blic ln and for fho Stato of Ataba My Commission expires at large.~r/'S , 19 FvvVLK LABORATORIES SCIENTIFIC SERVICES 8(SYSTEMS GROUP HttNTSVtLLE. ALABAMA

PAGE NO.v TEST REPORT NO.45700-1 0'.2

SUMMARY

(Continued)

Conclusions All tests were successfully performed with the exception of the Loss-of-Coolant Accident/Main Steam Line Break (LOCA/MSLB) test.NOA's were examined and with the exception of NOA No,.7, all were found to have no effect upon the qualification status of the test specimen.NOA No.7 refers to an out-of-specification condition which occurred during the LOCA accident when the x'eceiver output and metex reading were out-of-specification low.In addition, NOA No.7, Revision A, refers to an out-of-specification condition on the functional test performed after the LOCA and before the submergence test.This functional test was not required by Qualifi-cation Plan 45102-1;however, it was performed to verify equipment condition prior to the submergence test because of the out-of-specification conditions encountered during the LOCA functional test.IO The specimen cannot be considered qualified to the Loss-of-Coc" ant Accident in the test configuration of Qualification Plan 45102-1, Revision C.This test configuration included Bechtel-(SNUPPS)supplied interconnect cable utilized for equipment interface. See Section 3.1.2.1 of Reference 5.2.In a test on an identical Trans-america Delaval txansmitter with a Hyle Laboratories-supplied Tefzel-insulated cable which was installed new and was not irradiated or aged (see Qualification Plan 45102-2, Revision A, and Test Report 45700-2).The specimen functioned properly throughout the LOCA and the subsequent functional tests.Although the exact cause of failure is unknown, it is very probable that the Bechtel-supplied interconnect cable precipitated the failure of the specimen on which it was installed. The cable had been supplied to Hyle as"Pre-qualified" and no aging analysis was performed before the specimen (and cable)was subjected to thermal aging and irradiation prior to the subsequ nt LOCA test.The cable had become cracked, discolored, and very brittle during thermal aging, as documented in NOA No.6 presented in Appendix I of Section V.Although the anomalies discussed above occurred, the Level Transmitter and Receiver can be considered qualified to the requixements of HLQP 45102-1, Rev.C, provided that a qualified interconnect cable is used for equipment interface. This is based upon the successful performance of an identical (with the exception of mounting bracket)transmittex'ith a Hyle-supplied interconnect cable as documented in Hyle Laboratories Qualification Report No.45700-2.WYLE LABORATOAlES Huntsvilto Facility

PAGE NO.TEST REPORT NO.II-1 45700-1 SECTION II RADIATION EXPOSURE 1.0 REQUIREMENTS Transmitter XH-54852A The radiation requirement for the level transmitters is the normal dose of 6x10 rads plus the accident dose of l.lxl08 rads (a 10%conservatism mar in was added)for a total dose o 1.16xlO rads total integrate dos The first 1,000 rads of exposure shall be performed with the receiver in the chamber.The remaining exposure shall be performed with the transmitter only in the chamber, while powered to the receiver.As a minimum, the receiver module input voltage and output current, as well as the"pointer" position, shall be recorded once per day after the first 1,000 rads.1.2 Receiver RE-36562 The radiation requirement for the receiver module is the normal dose plus the accident dose (a 10%conservatism margin was added), for a total of l.lx103 rads total integrated dose.I The receiver shall be connected to the transmitter and both units exposed to a minimum total integrated dose of lxlO rads gamma, air equivalent,~using a Cobalt 60 source.The float shall be in the"1/2" position;115 VAC (+5%), 60 Hz, shall be applied to the receiver.The converter output shall be observed during the radiation exposure and the input voltage and output current (approximately 12 mA)shall be recorded before, at least once during, and after irradiation.

2.0 PROCEDURES

The specimen was shipped in a Nyle vehicle to the Georgia Institute of Technology Neely Nuclear Research Center for the required irradiation. The specimen was assembled by Hyle personnel in the configurations required by Paragraph 1.0.The irradiation was conducted by Georgia Institute of Technology personnel as described in the Letters of Certification presented in Appendix II of this section.The specimen was monitored before, during and after the irradiation, and the data obtained was recorded on Data Sheets which are presented in Appendix IV of this section.WYLE LA80RATORIES HuntsviHo Facility PAGE NO.II-2 TEST REPORT NO.45700-1 3.0 RESULTS The specimen was irradiated as required by Paragraph 1.0, and the irradiation was performed as specified in Paragraph 2.0.The specimen complied with the requirements of Paragraph 1.4 of Section I.During the radiation exposure at Georgia Institute of Technology, the level transmitter was bumped during manipulation of the gamma source, causing the transmitter to fall from its vertical position and strike a table.The only visible damage to the transmitter was a dent in the flexible conduit.Approximately one teaspoon of oil leaked from the J-box.Reference Notice of Anomaly No.1 presented in Appendix X of this section.Photograph XI-1 shows the extent of damage incurred during the fall.This photograph is presented in Appendix XXX oi this section.Letters of Certification which document the irradiation performance are presented in Appendix XX of this section.Data Sheets which contain data obtained during the daily monitoring are presented in Appendix IV of this section.The equipment used to obtain data during the daily monitoring of the specimen is listed on an Instrumentation Equipment Sheet presented in Appendix IXI of Section X of this report.WYLE LABORATOAIES Hunlsvillo Facility PAGE NO.II I-1 TEST REPORT NO.45700-1 SECTION IIX POST-RADIATION FUNCTIONAL TEST 1.0 REQUIREYENTS Following the irradiation, one of the two 5-feet sections of flex conduit shall be removed.A syst: em level functional test shall be performed to determine the extent of any damage incurred during the radiation exposure.The specimen shall comply with the acceptance criteria contained in Paragraph 1.4 of Section I of this report.2.0 PROCEDURES

2.1 Functional

Tests fox RE-36562 and XM-54852A The subject.equipment was evaluated utilizing the following syst: em level functional test procedure: 1)Connect all electrical plugs and cables on the receiver and transmitter. 2)Mith the"ON-OFF-FULL REF" toggle switch in the"OFF" position, zero the meter, utilizing the pointer set scxew adjustment. If not required, this step may be omitted.Document if zeroing is or is not performed. 3)Adjust the receiver voltage input to 115 VAC (+5%).4)Hold the"ON-OFF-FULL REF" toggle switch on the receiver module to"FULL REF" while performing Step 5.5)Adjust the"Calibrate" pot on the receiver module until the meter reads full scale.Xf not requix'ed, this step may be omitted.Document if calibration is or is not performed. 6)Position the float on the level transmitter to the"empty" position.7)Record the meter reading.Record the xeceiver module converter output.The output shall be 4 to 20 milliamperes into a 100 to 800 ohm load.l8)Repeat Steps 4)and 5)fox the"1/4","1/2","3/4", and"full" positions, utilizing the spacer bars manufactured for the base-line functional calibration. WYLE LABORATORIES Huntavllto Facility PAGE NO.TEST REPORT NO.XII-2 45700-1 2.1 PROCEDURES (Continued) Functional Tests for RE-36562 and XM-54852A (Continued) 9)Repeat Steps 3)through 6)for each voltage variation extreme.The low voltage will be 105.8 VAC (-5+0).The high voltage will be 124.2 VAC (-0,+6).3~0 RESULTS The post-radiation functional test required by Paragraph 1.0 was performed as specified in Paragraph 2.0.An additional insulation resistance test was performed on the cable to determine if any damage was sustained in the fall at Georgia Tech.The insulation resistance was in the range of 10 0 ohms, which indicated that the cable suffered no damage The specimen complied with the requirements of Paraqraph 1.0 with the exception of the"Full" and"3/4" positions of the level transmitter. Reference Notice of Anomaly No.10 presented in Appendix I of this section.The data obtained during the post-radiation functional test is contained on Data Sheets presented in Appendix II of this section.The equipment used to obtain the data in this test is listed on an Xnstrumentation Equipment Sheet presented in Appendix XXI of this section.N VLF.LABOAATOAIES Huntsvlllo Facility PAGE NO.IV-1 TEST REPORT NO 45700-1 SECTION XV THERMAL AGING AND OPERATIONAL CYCLING 1.0 REQUIREMENTS The level transmitter shall be thermally aged for 90 days (2,161.3 hours)at 120 C and uncontrolled relative humidity.The receiver module shall be thermally aged for 59.15 days (1,420 hours)at 100'C and uncontrolled relative humidity.Operational cycling will be performed on the system level.The level switch and the level transmitter/receiver module will be cycled for 220 cycles each, as specified by Bechtel Power Corporation (a 10$conservatism margin has been added).A cycle is defined as manually moving the float from the bottom stop to the top stop and back to the bottom stop.The receiver module/level transmitter will be electrically connected and powered with 115 (+5%)VAC, 60 Hz.Operational cycling shall be performed following completion of thermal aging.2.0 PROCEDURES The transmitter and receiver were installed in separate chambers and were thermally age'd by exposure to the time at temperature required by Paragraph 1.0.The cycle aging was accomplished by attaching a cord to the bottom of the float and manually raising it to the top of the transmitter shaft 220 times.The receiver was connected and powered during this cycling and the meter was observed for full-scale deflection. 3.0 RESULTS The aging program required by Paragraph 1.0 was performed as speci-fied in Paragraph 2.0;I i l During the course of the thermal aging program, the chamber which contained the transmitter was below the temperature requirement for 95 hours and 40 minutes due to heating unit failures., The heater was repaired and the transmitter was exposed to the total (accumulated) time at temperature required by Paragraph 1.0.Reference Notices of Anomaly Nos.2, 3, 4 and 5 presented in Appendix I of this section.The receiver was exposed to the required time at temperature with no interruptions. WVCL=mBOamaniES Huntsvlllo Facility PAGE NO.TEST REPORT NO.45700-1 3.0 RESULTS (Continued) Photographs of the transmitter and receiver, installed in their respective thermal aging chambers, are presented in Appendix II of this section.Equipment used to record and control the temperature during the thermal aging program are listed on an Instrumentation Equipment Sheet presented in Appendix III of this section.IN YLE LABORATORIES Huntsvmo Fsclllly PAGE NO.TEST REPORT NO.45700-1'ECTION V POST-AGXNG FUNCTIONAL l.0 REQUIREMENTS The functional test formed to determine specimen during the acceptance criteria of Paragraph 1.0 of Section XXI shall be per-cha extent of the degradation incurred by the aging program.The specimen shall meet the of Paragraph 1.4 of Section X.2.0 PROCEDURES The functional test required by Paragraph 1.0 was performed as specified in Paragraph 2.0 of Section XXX.3.0 RESULTS The functional test was performed and the rece'iver output recorded.Following the thermal aging, the Bechtel-supplied cable was dis-colored, cracked, and very brittle.Reference Notice of Anomaly No.6 presented in Appendix X of this section.At the Customer's direction, the cable.remained attached to the specimen for the remainder of the test program.During the post-aging functional test, all measured data was within the acceptable limits as established in Paragraphs'.4.1 and 1.4.2 of Section I.This data is tabulated on a Data Sheet presented in Appen-dix IIX of this section.Photographs which depict the condition of the cable after thermal aging are presented in Appendix II of this section.Equipment used to record data during the post-aging functional test are listed on an Instrumentation Equipment Sheet presented in Appendix IV of this section.lM YLE LABORATOA(ES Huntsvltto Fat:titty PAGE NO.TEST REPORT NO.45700-1 SECTION X SEISMIC SINJLATION REQUIRFMNTS S ecimen Mountin The specimens shall be mounted on Wyle-fabricated wall mount test fixtures as snown in Figure X-1.The level transmitter shall be mounted to the test fixture using four (4)1/2" dia.-l3 x l-l/2" long Grade 5 bolts, washers and lockwashers which shall be torqued to 250 in.-lb>the modular receiver shall be mounted to the test fixture using four (4)5/16" dia.-l8 x 1" long stainless steel bolts, washers<lockwashers and nuts, which shall be torqued to 150 in.-lb.The specimen/fixture configurations shall then be placed on the Hyle Multiaxis Seismic Simulator Table such that the front-to-back axes of the specimens shall be colinear with the horizontal excitation of the test table.For the second orientation, the specimen/fixture configurations shall be rotated 90 degrees in the horizontal plane to the side-to-side axis and the specified sequence of tests shall be repeated.The test fixtures shall be welded to the table in each orientation. The mounting of the specimens shall simulate their.actual in-service mounting configurations as closely as practical. To account for the effects of the uniform mass of water (0.0443 lb./in.)on a submerged level transmitter, four lengths of 1/4" dia.standard hoist wire rope (which, including the tape used for tie-down, approxi-mately constitute the required simulated weight)shall be taped to the stem assembly of the level transmitter prior to seismic testing.Resonance Search A low-level (approximately 0.2 g horizontally and vertically) biaxial sine sweep from 1 to 40 Hz shall be performed in each test orientation to establish major resonances. The sweep rate shall be two octaves per minute.Transmissibility plots of the specimen response accelerometers from the resonance search test in each orientation shall be provided.Random Multifre uenc Tests The specimens shall be subjected to 30-second duration biaxial multi-frequency random motion which shall be amplitude-controlled in one-third octave bandwidths spaced one-third octave apart over the frequency range of 1 to 40 Hz.Two simultaneous, but independent, random signals shall be used as the excitation to provide phase-incoherent horizontal and vertical motions.The amplitude of each one-third octave bandwidth shall be independently adjusted in each axis until the Test Response WYLE LABORATORIES Huntovlllo Facility C' PAGE NO.TEST REPORT NO.X-2 45700-1 1.0 REQUIREMENTS (Continued) 1.3 Random Multifre uen Tests (Continued) Spectra (TRS)envelop the Required Response Spectra (RRS).The resulting table motion shall be analyzed by a response spectrum analyzer at five percent (5%)damping, and plotted at one-third octave intervals over the frequency range of 1 to 200 Hz.Five (5)Operating Basis Earthquake (OBE)tests, followed by one (1)Safe Shutdown Earthquake (SSE)test, shall be pexformed in both the front-to-back/vertical (FB/V)and the side-to-side/vertical (SS/V)orientations. The OBE and SSE RRS are shown in Figures X-2 and X-3.TRS plots of the control accelerometers from a representative OBE and the SSE test at.5S damping in each test orientation shall be pxovided.1.4 S ecimen Res onse Six (6)uniaxial piezoelectric accelerometers shall be mounted on the test specimens to monitor response to the seismic excitation. Place-ment.of these accelerometers shall be as directed by the Wyle Project Engineer.FM tape and oscillograph recorders shall provide a record of each accelerometer's response.TRS plots from the SSE tests, analyzed at 5%damping, shall be included.1.5 Electrical Powerin Electrical power of 115 (+5%)VAC, 60 Hz, single-phase, shall be pro-vided for opexation'of the test specimens during the Seismic Test Program.1.6 Electrical Monitorin One (1)channel of electrical monitoring shall be recorded on an oscillograph recorder to monitor the 4-20-milliampere output of the receiver.2.0 TEST PROCEDURES The Seismic Test Program consisted of subjecting the test specimens to resonance search testing and qualification level biaxial random multifrequency testing in each of two test orientations, as specified in Paragraph 1.0.The specimens were instrumented with accelerometers, and electrically powered during the test program.KYLE LABORATOAIES Huntsville Faclllty PAGE NO.TEST REPORT NO.45700-1 TEST RESULTS The specimens demonstrated sufficient integrity to withstand, with-out compromise of structures or functions, the prescribed simulated seismic environment. The oscillograph monitoring the Receiver output indicated no anomalous output.Table X-I, Appendix I of this section, contains descriptions of the test runs.Figure X-l, Appendix II of this section, shows the mounting concept of the specimens. Figures X-2 and X-3, Appendix II of this section, show the horizontal and vertical OBE and SSE RRS, respectively. Photographs X-1 through X-5, Appendix III of this section, show the specimen mounting details.Photographs X-3 through X-6, Appendix III of this section, show the specimen response accelerometer locations. Appendix IV of this section contains Transmissibility plots from the resonance seaxch tests.Appendix V of this section contains the Test Response Spectrum plots of the control accelerometers from a representative OBE test and the SSE test in each test orientation. Additionally, TRS plots of the specimen response accelexometers from the SSE test in each test oxien-tation are also included.NOTE: The TRS did not envelop the RRS in the frequency range from 1 Hz to 12.5 Hz.However, the obtained TRS constitute the machine limits of the Hyle Biaxial Seismic Simulator for this particular test arrangement. Appendix VI contains the Instrumentation Log Sheets and the Instrumen-tation Equipment Sheets.QlYLE LABORATOA! ES Huntsvilio Facility B I W CABLE SYSTEMS, tNC.65 BAY STREET'OSTON.MA 02125'617)265.2102'ELEX 94-0604 February 3, 1982 Rochester Gas&Electric Corporation 89 East Avenue Rochester, NY 14649 Attention: Purchasing Department Gentlemen: ROCHESTER GAS 8(ELECTRIC P.O.¹N-EG-21257 BIH JOB¹1D269 Enclosed is a certificate of compliance, general data sheet and laboratory test report covering BIW part number 13285-H-002, as required by your above mentioned purchase order.If you have any questions regarding this test data, please contact us.Very-truly yours, BIW CABLE SYSTEMS, INC.Francis J.Ellard Chief Inspector guality Control Enclosure 44 a>S 4 g OWJ~+y 1-27-82 Vi-EG-21 57 Rochester Qas i E1ectric 89 East Avenue Rochester, VZ 1.~6~9 I MI I<<~P\BI':J Job-P 19259 BlN PliV 13285-R-302 3-20011 001'303'SP i 16 AgQ BPST<<D 7i<<~4 4 v>>>>~4 I~ovv~~~~oQ C akja<<<<4>>v~A 7<<t r gt<<<<B~~a<<e<<4 Ma ao>><<>>gI<<e r<<3>>~04 Q%J<<<<Af A ore ra>>va~%4 J>>4>>0 es>>e c>>0~<<tO+<<A+%%\<<rrll ovv Si i Rl'SGR B I W CABLE SYSTEMS, INC.65 BAY STREET BOSTON.MA 02126 i 617)266~2102'ELEX 94.0604 CERTIFICATE OF COMPLIANCE ~I v I~~V, BIW ORDER NO.1D269 CUSTOMER'S ORDEP.NO.N-EG-21257 I Ginna Station Constr.SHIP TO 1503 Lake Road Ontario, NY 14519$QLD TQ Roches ter Gas&El ectri c 89 East Avenue Rochester, NY 14649 I 2/3/82 DATE QUANTITY SHIPPED BIW PART NUMBER DESCRIPTION '300'13285-H-002 BIN certi f i es thi s i tern i s in compliance with IEEE-383-1974 and the requirements of your purchase order, BIN specifications and 10CFR Part 21 Thi" is to certify that the above material furnished against the above nurchase order number is made in full accordance with the referenced specification(s) and meets all of the requ rements of the specification(s) Electrical test reports are on file and are available for examination upon request.CHIEF INSPE OR, EQUALITY CONTROL BIB CABLE SYSTEMS, INC.Bay Street*Boston-Massachusetts 02125 LABORATORY TEST REPORT DATE: F br ar 3 1982 LAB.TEST NO.: 81I053 CUSTOME Rochester Gas&Electric PURCHASE ORDER~0.: N-EG-21257 BIW P/N: 13285-H-002 f,ABLE i TYPE: TSP~16 AWG CONTRACT NO.: 10269 ITEM NO.: SPECIFICATION NO: OA-20, Rev.3 11-15-78 BILL OF MATERIAL NO.: TESTS PERFORMED ri inal T nsile Stren th&Elonaation (jacket 8 insulation Air Oven A in acket&insulation Set'acket 0/'acket)Oil Immersion A in (jacket)This is to c'erti+that the following cable furnished against the above order number was tested in full accordance with the referenced specification(s) and meets all of the requirements of-the specification(s). Electrical test reports are on file and are available for examination upon request.APPROUED BY" LABORA ORY MANAG AUTHORZZED,'FOR RELEASE BY: QUALITY GGNTROL CHIEF INSPECTOR BIN CABLE SYSTEt1S, INC.LABORATORY TEST REPORT CUSTOMER: CUSTOMER ITEM NO.2 5 LAB TEST NO BlV PART NUMBER 1 2 DATE F r v SPEC********4"****~%***4******~**4**~**INSULATION TESTS CONDITIONING SPECIFIED VALUES MEASURED VALUES Orig.Tensile Str.Orig.Elongation Air Oven Aging Tensile Strength Elongation None 7 days 9 121'C 700 psi (min)250%75%OT (min)75%OE 1657 psi 455%110%80%JACKET TESTS TEST Orig.Tensile Str.Orig.Elongation Air Oven Aging Tensile Strength Elongation CONDITIONING None 7 days 9 100'C SPECIFIED VALUES 1800 psi{min)300%85%OT (min)65%OE MEASURED VALUES 2561 psi 340%108%78%CABLE TESTS BIN CABLE SYSTEMS, It<C.LABORATOR'Y TEST REPORT CUSTOMER: Rochester Gas 8 Elec.LAB TEST NO.81I053 CUSTOMER P~0 NO N-EG-21257 '.BIW JOB NO 10269 CUSTOMER ITEM NO 2 BIW PART KJMBZR 13285-H-002 Februar 3.1982 SPEC.OA-20.Rev.3 11-15-78 DATE********4****>>>>******>>t;****4>>*****>>>>**INSULATION TESTS CONDITIONING JACKET TESTS Set Stress 9 200%Oil Immersion Aging Tensile Strength Elongation CONDITIONING Hone None ,18 hrs.9 121 C in ASTM g2 Oil SPECIFIED VALUES 30%(max)500 psi (min)60%OT (min).,60%OE MEASURED VALUES 1317 psi 86%85%CABLE TESTS TEST REQUIREMENTS

CABLE SYSTEMS, INC.GENERAL DATA SHEET CUST.'ster Gas&Electric GUST P 0 8 N-EG-2125 TEM 8 2 BIW.8~2-2.3 q.C.FORM 017;4 A T 8 13285-H-002 JOB 8 19269*~23 82 PHYSICAL DATA ELECTRICA DATA LOT SIZE NO INSPECTED NO PASSED REEL NO LENGTH FT CONTINUITY SHORTS (110 VAC BTWN SHLDS)DIEL VOLTAGE ITHSTAND 5 HIN I.R.HIN D.C.RES.FA II DESCRIPTION PECIFIED MEASURED 2500 VAC 3240 MEGn/M'.62 n/H'KT.DIA. JKT TllKN.415 HAX.405 NOM.045 NOM.036 HIN.397 NOM, 001.040 MIN.3300'k ok 16184 4.00 3-20011 INSUL.THKN..023 MIN JKT.INSUL.THKN..014 HIN.0 5 MIN.HIN.CABLE DESCRIPTION CONDUCTOR PRINT SIIIELD 2 x 816 AWG, 7/.0192" TC BIW Cable Systems, Inc.2/C II16 AWG 600 Volts Alum-Mylar tape, 818 AWG 7/.0152" TC drain wire Printed COLOR CODE REMARKS: APPROVED BY: Al(A'l T2PV PA 1'Pl)AT 1CAMh&f.I) ~pi~e B I W CABLE SYSTEMS, INC.65 BAY STREET BOSTON, MA 02125 (617)265-2102 TELEX 94-0604 BI%April 1, 1982 Rochester Gas&Electric Corporation 89 East Avenue Rochester, NY 14649 Attention: Purchasing Oepartment Gentlemen: ROCHESTER GAS&ELECTRIC P.O.¹N-EG-21257 BIW JOB¹10269 Enclosed is a certificate of compliance, general data sheet and laboratory test report covering BIll part number 13244-'H-007, as required by your above mentioned purchase order.If you have any questions regarding this test data, please contact us~Very truly yours, BIW CABLE SYSTEMS, INC.FJE/md Chief Inspector equality Control Enclosure~~r, T~w 1~.w)~)r<.s~g1g'c~(~~(yy, f a r 1 E3 I W DWHt E HV'&TEMP, INK.65 BA Y STREET BOSTON.MA 02:25 (6'?)265-2102 TELEX 94-0604 CERTIFICATE OF COMPLIANCE BIW INV.NO.BIW ORDER NO.10269 CUSTOMER'S ORDER NO.N-EG-21257 I Ginna S tati on Construction 1503 Lake Rd.Ontario, NY 14519+Rochester Gas 8 Electric 89 East Avenue Rochester, NY 14649 3/19/82 DATE QUANTITY.SHIPPED 1100'IW PART NUMBER 13244-H-007 DESCRIPTION BIW certifies this item is in compliance with IEEE-383-1974 and the requirements of your purchase order, BIlJ specifications and 10CFR Part 21 ,."Iis is to certify that the above material furnished against the above purchase order number is made in full accordance with the referenced specification(s) and meets all of the requirements of the specification(s) Electrical test reports are on file and are available for examination upon request.CHIEF INSPEC, UAL ITY CONTROL BI'll CABLE SYSTEMS, INC.Bay Street+Boston-'assachusetts 02125 LABORATORY TEST REPORT DATE: A ril l.1982 LAB.TEST NO.: 82C051 GUSTO Rochester Gas&Electric PURCHASE ORDER%0.: N-EG-21257 BIN P/N: 13244-H-007 CABLE TYPE: Control CONTRACT NO.: 1 D269 ITEM NO.: SPECIFICATI0N NO.: gA-20, Rev.3 11-15-78 BILL OF MATERIAL NO.: 5-03071 TESTS PERFORMED Ori inal Tensile Stren th&Elon ation (jacket&insulation Air Oven A in acket&insulation This is to certify that the following cable furnished against the above order number was tested in full accordance with the referenced specification(s) and meets all of the requirements of the specification(8). Electrical test reports are on file and are available for examination upon request.APPROVED BY: 77/LABORATORY MANAGER~AUTHORIZED FOR RELEASE BY QUALITY CO ROL CHIEF INSPECTOR J$ k~Y'p~BIN CABLE SYSTEMS, INC.LABCEQZCEY TEST REPORT 0 CUSTCEGZ: Rochester Gas 5 Electric LAB TEST NO..82C051 CUSTOMER P 0 NO N-EG-21257 'DJ JOB NO 1D269 CUSTGHER, ZCEM NO 1 BIN PART KJMBER 1 3244-H=007 QhZE ril 1 SPEC R v Orig.Tensile Str.Orig.Elongation .Air Oven Aging Tensile Strength Elongation CONDITIONING N'one 7 days 9 121'C SPECIFIED VALEJES 700 psi (min).250%75%OT (min)75%OE 2245 ps'i 630%80%79%'MKET WMTS CONDITIONING Orig.Tensile Str.Orig.Elongation Air Oven Aging Tensile Strength Elongation.None 7 days 9 100'C" 1800 psi (min).300%85%OT (min)65%OE 2400 psi 350%99%87% <CADI E SYSTEMS, INC.GUST.ie GENERAL DATA SIIEET ITEM 8 1 SPEC~-0 CUST.P.O.4 N-EG-2125 g C.FORkl Ot<<1 BIW PART 4 13244-H-007 W JOB 41D269 DATE 8 PIIYSICAL DATA ELECTRICAL DATA LOT SIZE NO INSPECTED CONTINUITY .DI EL 81 VOLTAGE, SHORTS WITH STAN I.R.D.C..RES.NO PASSED DESCRIPTION PEG IFIED MEASURED REEL NO LENGTII FT CHECK 5 MIN 3500 VAC MIN 2617 MEGA/M'.72 n/M'KT.DIA. JKT.TIIKN..730 MAX.715 NOM.060 NOM.048 MIN.730 NOM.002.054 MIN 1100'k ok 15900 1:68 3-20184.030 NOM IWSUL.TIIKN..027 MIN JKT..020 NOM INSUL.THKN..016 MIN.030 MIN.018-'IN.PRINT CABLE DESCRIPTION BIW Cable Systems.Inc.(year)7/C-12 AWG EPR/HYP Insul, Hyp Jkt, 600V CONnIICTOR 7 x 812 AWG, 7/.0305" TC SIIIELD n/a COLOR CODE Printed REMARKS: APPROVED BY: P~I 61'F1~V P 1 1'l)A1'llhl I hP121)

OillGihI'kill<6 DEPT.BXh CMLE SYSTEM C5 BM ST.I'./PURCHASE ORDER NO.~r.-Ji~W B OSTON, l&.02125 I~i'OCHES1ER GAS ANO ElECTRIC CORPORAIION 89 EAST AVENUE ROCHESTER, NEW YORK 1 J649 ATTENTIOHi PURCHASIHG DEPT.DATE 12-9-81 (p,b g~8<+""-'I"'"Dl'-ROCHESTER GAS AND ELECTRIC CORPORATION A~~GHR,A.BAKER-ENR 3262 ooRm QXNNA STATXON CONSTRUCTION l503 LAKE RD~DATE REOUIRED IN OUR PLANT ON OR BEFORE ANY QUESTIONS SHOULD 8 E DIRECTED TO: 642 J.JONES CALL 21d~Oid 2)00 TEH,U~+~,,2324 ATDHcE 0 DAYS BOSTONP NA IT EM 0U ANT ITY DESCRIPTION 1 F000 FT.OF 712 AHG CONTROL CABLE AS PER BIH QUOTATION 54334-SP DATED 10-26-81 3,000 FT.OF SXNGLE TWISTED SHXELDED PARR 516 AbG XNSTRUllENTATXON CABLE AS PER BXH QUOTATXO f543@-SP DATED 11>>16-81 EJ3OVE ITEMS TO BE SUPPLIED NXTH CERTXFXCATE 0'OlGLXANCE TO FULL XZFE 383-1974 FLM1E AND LOC TEST THE SUPPLXER SlfALL PROVXDE TEST REPORTS FOR ALL PRODUCTION TESTS EQUIPARANT TO BE FURNXSHED SHALT BE CONTROLLED A QUALITY ASSURANCE PROGRAM)ll t1HETING THE REQUXREI&NTS OF ATTACHED PGGE QA 20 TUPV.3 BIN NO.LIST 2413 F 00 48m.00 DISCOIJNT Yi FT (SKIPPING INFORMATION) TAX CODE STORE DEPT ACCOUIIZ CODE DIST.STA.CL MAJOR 0 0 1 324 WORK ORDER OR CAR CROUP 00 63-1 JOS NO.6429 ITEM OUANTITY N-60801 EXT DESCRIPTION AT ONCE BIN NO LIST DISCOUNT DATED 11-15-78 CABLE SHALL BZ SHXPPED IN ACCORDANCE 3VITH AH&X 45'.2 LEVEL C"THE PROVISIONS OF REGULATION 10 CFR PART 21 APPLIES TO TECXS PURCHASE ORDER." TAX CODE STORE NO.DEPT CODE STA.CL D IS I'CCOUNT MIII.MAJOR WORK ORDER OR CAR CROUI'O (SHIPPING INFORMATION) 08.6429}}