ML17309A334

Forwards Addl Documentation for Any Unresolved Issues Noted in Franklin Research Ctr Technical Evaluation Rept TER-C5257-454 Re Environ Qualification of Electrical Equipment.Proprietary Version Withheld

ML17309A334
Person / Time
Site:	Ginna
Issue date:	03/30/1984
From:	KOBER R W ROCHESTER GAS & ELECTRIC CORP.
To:	CRUTCHFIELD D Office of Nuclear Reactor Regulation
Shared Package
ML17255A748	List: ML17255A746 ML17309A334
References
NUDOCS 8404100406
Download: ML17309A334 (107)

Text

REGULATORY INFORMATION DISTRIBUTION S~."Efd(RIDS)A'CCESSION NBRe8004100006 POC~DATE>>84/03/30NOTARIZED; NO.DOCKETFACIL:50240RobertEmmetGinnaNuclearPlantiUnit1ERochester G05000244AUTHBYNAMEAUTHORAFFILIATION KOBEReR~5~Rochester Gas5ElectricCorp.RECIP~NAMERECIPIENT AFFILIATION CRUTCHFIELDg D~Operating ReactorsBranch5

SUBJECT:

Forwardsaddidocumentation foranyunresolved issuesnotedinFranklinResearchCtrTechnical Evaluation

.ReptTER-C5257"054 reenvironqualification ofelectrical equipment.

Prorietaryversionwithheld.

DISTRIBUTION CODE:A8SCOPIESRECEIYED:LTR.JENCL TITLE:OR/Licensing uumittal:

Equipment Qualification NOTES:NRR/DL/SEP 1cy.05000244RECIPIENT IDCODE/NAME NRRORBSBC12ELD/HOSEIE.FILENRR/DE/EQB COPIESLTTRENCL10(o111,14+22111184qgufZO03klPPIPH~INTERNAL:

REGFILEI'XTERNAL:

ACREI'qNRCPDRNTISLPDRNSIC0305RECIPIENTIDCODE/NAME DICKiG~7GCNRRKARSCHiR~9 NRR/DLDIR~/>NRR/DSI/AEB~)lRGN1gf12-COPIESLTTRENCL"111111111NOTES:11TOTALNUMBEROFCOPIESREQUIRED:

LTTR26ENCL25 ftefrII,r)t-f,ttt<IIi'<I'1f("IIIw'I)IIlIItItIN4thflJKfflIIfqoe'L\N,4tIg'fIIll4II'ff<i'tf')tlt,'~Ittt','tft't,It1)Ift.j>$t(fI;II'raItf4IfI1It"14'l~I~fk4<<'lf'rtt(tf',tfff,ft4~ffttfff'III'~f%9~~Il44e4IIII')'Jf'ttlffI(IIIfItg,IjfIltl$$)K/ftX$tlffflft'llftt"t4IIf~ll,t*~,I)II.'ftfft'l,4'qoIItlf4III(t~1't~ets4't~g.lHIItltfl,ttIif'tjII)I$II(Itt)i,')ftl,4ftt4I~<<'ll tmztrimtiuzzzLealOelk*SniIIZrZnZZBZ,::::ROCHESTER GASANDELECTRICCORPORATION D89EASTAVENUE,ROCHESTER, N.K14649-0001 ROGERW.KOBERVICEPRESIDENT ELECTRIC&STEAMPIIDDVCTION TELEPHONE AREACODETIE546-2700March30,1984DirectorofNuclearReactorRegulation Attention:

Mr.DennisM.Crutchfield, ChiefOperating ReactorsBranchNo.5U.S.NuclearRegulatory Commission Washington, D.C.20555

Subject:

Environmental Qualification ofElectrical Equipment R.E.GinnaNuclearPowerPlantDocket.No.50-244

DearMr.Crutchfield:

Thepurposeofthissubmittal istoprovideadditional documentation for,anyunresolved issuesnotedintheFRCTechnical Evaluation Report,TER-C5257-454.

Forconvenience, wewillalsosummarize thecontentandprovidethesubmittal datesofitemsconsidered resolvedinotherRG&Ecorrespondence sincetheDecember13,1982"SafetyEvaluation ReportforEnvironmental Qualification ofSafety-Related Electrical Equipment",

whichtransmitted theFRCTER.Enclosure 1providesthenecessary information.

Additional References 77-84,aswellastwoupdatedDocumentation Reference sheetsarealsoattached.

Pleasenotethat.Reference 78isproprietary innature.AletterfromKeriterequesting that.thisinformation bemaintained confidential isenclosedwithReference 78.Thus,thisinformation shouldnotbeplacedintothePublicDocumentRoom.Basedonthissubmittal, RG&Econsiders thatallenvironmental qualification issuesresultant fromtheFRCreviewarenowresolved, pendingfinalinstallation ofequipment scheduled forthe1984refueling outageandsubmittal ofrelatedqualification documentation.

eytrulyyours,ul/erW.KoberEnclosures 8404100406 840330PDR*DOCK05000244P',PDRIIIP](y5I6pg)5 IlfE Reference 82-PostAccidentSamplingSystemNUREG-0737 requiresthattheplanthavetheabilitytodrawareactorcoolantsample.Thiswillbeperformed throughasamplinglinealreadyinexistence atGinna.Theonlymodification insidecontainment toperformthissampleisreplacement ofthesolenoidforvalve955withaqualified solenoid.

Thisisbeingperformed inconjunction withthereplacement ofsolenoidvalvesasneededforitemsl,2,4,5,6,8and9.Thequalification reportwillbeaddedasReference 82following installation ofthesolenoid.

I10

Enclosure:

StatusofEnvironmental Qualification ofElectrical Equipment perTER-C5257-454 ItemNumbers1,2,4,5,6,8,9-Solenoidvalves(various).

AsprovidedinRGsE'sFebruary1,1983letter,thesesolenoidvalveswillbeinstalled andoperablefollowing theSpring1984refueling outages.ThetestreportsfortheASCOandVALCORsolenoidvalveswillbeavailable forreviewinRG&E'sfiles.Asummaryofthetestresultswillbesubmitted totheNRCfollowing receiptofalldocumentation byRG&E.2.ItemNumber10-Solenoidvalveforthepressurizer PORV.Theapplicable qualification documentwaspreviously submitted asReference 73,"QR52600-5940-2".

AsnotedinAttachment 2ofourFebruary1,1983submittal, asimilarity reportfromVALCORwasbeingprovidedtoRG&E,fortransmittal totheNRC.Thisletterisincludedinthissubmittal asReference 77,"Similarity Qualification TestReportSKA11419,SolenoidValvesforRochester GasandElectricCorp."ItemNumbers13,14-Limitorque valveoperators forvalves826A-D,896AandB,and825AandB.AsnotedinourSeptember 4,1981submittal, "aging"isaddressed inourReference 53,whichisLimitorque ReportB0003.Itisimportant tonotethatinourOctober31,1980submittal, westatedthat,thesevalvesarenotexposedtoaDBEenvironment priortothetime-atwhichtheycompletetheirsafetyfunction.

Therefore, thesevalvesactuallyshouldbecategorized asbeinginstalled ina"mildenvironment."

4~ItemNumbers16,18-Limitorque operators forvalves850A,Bg857AgBgC856860ADg704A~B852AgB~5.AsnotedinRG&E'sprevioussubmittal ofSeptember 4,1981,theissueof"aging"isaddressed inourLimitorque Qualifi-cationReportB0003.ItemNumber27-HydrogenRecombiner BlowerMotor.TwoitemsofconcernwereraisedintheFRCTER;qualified lifeandsplicematerialevaluation.

Asnotedinthequalification documentWCAP7410-L,themotorwasqualified for7yearscontinuous dutyat150'C.Sincethemotorisnotgenerally usedexceptfortesting,andthecontainment ambientisabout50'C,a40yearlifeiscertainly assured.

Duringthe1982refueling outage,RG&Ereplacedthemotor-to-leadspliceinsulation withqualified Raychemsleeves(designated asCategoryI.aintheFRCTER).ItemNumbers29,30-CoolingfansformotorsforRHR,Charging, SI,andCSpumps.AsnotedinRG&E'sreference 69,Westinghouse Report71-1C2-RADMC-Rl entitled"EffectsofRadiation onInsulating Materials UsedinWestinghouse MediumMotors",alltypicalmaterials andcombinations usedinthemotors,including connections andgreases,havebeentestedbyWestinghouse.

Theonlyadverseenvironment whichmightbeexperienced bythesemotorsisradiation, whichhasbeenconservatively estimated at2.8x10rads.Asnotedinthetestresults,onlyPolyester andTeflonwereatallsusceptible todegradation atthislevelofradiation.

Thesematerials arenotusedinourmotors.Thus,RG&Ehasconcluded thatthemotorsarequalified fortheirintendedservices.

Itisalsonotedinthereportthat.thesemotorshaveanexpectedoperating lifeof20years.Sincethemotorsareusedintermittently, andarenotoperatedattheirmaximumratingatalltimes,a40-yearlifecanbeexpected.

Further,allfansandmotorsarelubricated andinspected onaperiodic(roughlyoneyear)basisinaccordance withtheGinnaStationpreventive maintenance program.Thesearedetailedprimarily inprocedures A-1011,PM-2,PM-3,andM-45.2Ifanysignsofdegradation areapparent, majormaintenance suchasinsulation replacement isscheduled andperformed inaccordance withthesemaintenance procedures.

Thus,theRG&Eprogramensuresthatfailureduetoagingisminimized.

Equipment ItemNo.33-Terminalblocks.AsnotedinRG&E'February1,1983submittal, theseterminalblockswerereplacedwithRaychemsleevesduringtheSpring1982refueling outage.Equipment ItemNumbers34,35-KeriteCableinContainment.

AsnotedinourFebruary1,1983submittal, RG&Econsiders thefullrangeofKeritepowerandcontrolcableusedatGinnatobeproperlyenvironmentally qualified.

However,wehavereceivedanotherreportfromKeritedocumenting environ-mentalqualification forcableusedatGinna.Thisproprietary report,isattachedasReference 78.Theconfidential attachments arenotbeingsubmitted; however,theyareavailable forreviewatRG&E.

Asnotedinthecoverlettertothisreference thetestingwasperformed foraNo.16AWGconductor, ratherthan'o.10AWG.Basedonacomparison oftheinsulation andjacket.thicknesses, itisconsidered thatthedifferences areinsignificant.

Thus,itcanbeconcluded that,theKeritecableinstalled atGinnaisproperlyenvironmentally qualified.

Equipment ItemNumbers37,38-Colemancableinsideandoutsidecontainment.

InRG&E'sletterofSeptember 7,1981aresponsewasprovidedrelativetotheradiation qualification oftheColemancable(i.e.,DORGuidelines aremet).InRG&E'sletterofFebruary1,1983,Reference 76wasprovidedtoshowthatthematerials ofconstruction ofthecableoutsidecontainment couldmeetandexceedtherequiredpost-accident dose.RG&Ethusconsiders theseitemstoberesolved.

Equipment ItemNumbers39,40-RomeandGeneralCableOutsideContainment.

Reference 76wasprovidedasanattachment.

toourFebruary1,1983letter.Thisreference providedthenecessary radiation qualification information forthematerialofconstruction ofthiscable;thus,RGGEconsiders theseitemsresolved.

Equipment ItemNumbers41-47,49Transmitters.

Allofthesetransmitters havebeenreplacedwithFoxboroNE-Seriestransmitters.

Seethediscussion foritem3ofAttachment 1toourFebruary1,1983letter.Equipment, ItemNumber48.BASTleveltransmitters.

TheBASTleveltransmitters arelocatedintheauxiliary

building, andprovidesignalstoautomatically switchthesuctionsourceoftheSafetyInjection PumpsfromtheBASTtotheRWST.Thisfunctioniscompleted beforetherewouldbeanysumprecirculation.

Thus,thesetransmitters arerequiredtoperformasafetyfunctionina"mild"environment.

Equipment, ItemNo.50-ReactorCoolantTemperature RTD's.AsnotedinourFebruary1,1983submittal, RG6Edoesnotat,thistimeconsidertheTCRTD'stoberequiredforoperation inaharshenvironment.

RMEwillhaveinstalled qualified ConaxRTD'sinthehotlegsbytheendofthe1984refueling outage.TheseRTD'sarerelieduponforinputtothesaturation meter.Thecoldlegtemperature indication isusedas 1(N,i'It'iJ,adt10 back-upinformation t'ohelpdetermine naturalcirculation, andassuchitisnotconsidered torequirefullenvironmental qualification.

Asummaryofthequalification test,reportforConaxRTD'sisincludedasReference 79.TheentirereportisonfileattheRG&Eoffices,andcanbereviewedifdesired.14.ItemNumber55-ReactorContainment FanCoolerMotors.InourFebruary1,1983submittal, RG&Ediscussed mostofthedesignated openitems.Additional information isasfollows:a)MotorInspection, Including Bearings:

DuringtheSpring1983refueling outage,RG&Eremovedandinspected thefancoolermotorandbearings.

Thesewerefoundtobeinexcellent condition.

Althoughnot.necessary, thebearingswerereplaced.

Theoriginalbearingsarecurrently available atRG&Eforinspection,

,ifdesired.Themotor,windings, andspliceswerealsoinexcellent condition, withnoabnormalsignsofdegradation.

b)Changeout ofGrease:ChevronNRRGgreaseisnowbeingusedinthesemotors.AcopyoftheChevronbulletin, andapplicable pagesofGinnaprocedure A-1011areincludedwiththisreportasRG&EReference 80.c)Radiation Qualification:

Theradiation qualification testingusedtoqualifythemotorsusedindustrystandardgammatechniques.

AsnotedinRegulatory Guide1.89,..."NUREG/CR-2089 concluded thatstandardgammasimulators canadequately duplicate damagefrombothambientandaccidentradiation environments"...

Thus,thisissueisconsidered resolved.

15.Equipment ItemNumbers56,57-Switchgear.

Anexplanation wasprovidedinRG&E'sFebruary1,1983submittal.

16.Equipment, ItemNumber62-Sump"B"LevelDetectors.

Thesedetectors havebeenreplacedwithqualified Trans-americaDeLaval(GEM)unitsPartNo.LS57761.Excerptsofthequalification documentation isprovidedas-Reference 81.Theentiresetofqualification reports"NuclearQualification TestProgramonaLiquidLevelTransmitter andReceiver" ReportNos.45700-1and45700-2areonfileat,RG&E,andcanbereviewedifdesired.Thefirstreportdocuments qualifi-cationforradiation, aging,seismic,andabnormalconditions.

Thesecondreportdocuments theLOCA/SLBaccidentenvironmental testing.Notethatthequalification reportsareforPartNo.XM-54854.

hlI Aletterdocumenting thatthetestedunitsaresimilartotheinstalled unitsisalsobeingtransmitted aspartofRef.81.Finally,RGEEhas,asrequiredinthetestconclusions, providedqualified interconnect cableforequipment interface.

Asummaryofdocumentation relativetothequalification oftheBostonXnsulated wirecableusedisalsoprovidedaspartofReference 81.TestReport915,"FlameandRadiation Resistant CablesforNuclearPowerPlants"11/80,isonfileatRGGE.17.Equipment ItemNumber63-HydrogenRecombiner.

AsnotedintheFranklinTER,"pendingthesuccessful reso-lutionofthepressureswitchesoutstanding item,thisequipment isconsidered qualified".

RG6EhasdecidedtoreplacetheBartonpressureinstrumentation withfullyqualified FoxboroNE-Series transmitters (seeitem11above)duringthe1984refueling outage.18.Equipment ItemNumber64-Namcolimitswitch.AsnotedinRG&EFebruary1,1983submittal, themodelnumberoftheinstalled switchesisEA180-11302, identical tothoseinthetestreport.Thisitemisconsidered resolved.

~19.Equipment XtemNumber65-LVDTforpressurizer safetyvalves.Thisitemwasdiscussed inRGEE'sFebruary1,1983submittal.

Theinstalled unitsare500XS-ZTR.AsnotedintheFranklinTER,"...whenmodelNo.500XS-ZTR isinstalled itwillbequalified toNUREG-0588 CategoryI..."20.Equipment XtemNumber66-ValcorSOV'sforthereactorvesselheadvent.21.Asdiscussed inourFebruary1,1983submittal, ithasbeenconfirmed that,themodelnumberoftheinstalled valvesisV52600-6042.

Thisisincludedinthelistingofvalesqualified bytestreportQR-52600-5940-2, Reference 73.Thus,thisitemisconsidered fullyqualified.

Equipment XtemNo.67-Cont.PressureTransmitters.

RGGEhasreplacedthesetransmitters withfullyqualified FoxboroNE-Series transmitters (seeitem11above).Inadditiontotheexplanation oftheitemsdiscussed intheFranklinTER,RG&Ewilladdressadditional equipment installed, eitherasaresultofTMIissues,orforotherreasons.z~.Transmitters

-Inadditiontoequipment items41,42,43,44,45,46,47,49,63,and67,whichareFoxboroNE-Series, transmitters, RG&Ehasalsoreplacedthetransmitters whichmonitorotherparameters, eventhoughnotallarerequired toperformasafetyfunctioninaharshenvironment.

Theseadditional transmitters are:a.RCWideRangePressure(0-3000psig)PT-420,PT-420AFoxboroModelNumberN-E11GHb.Auxiliary Feedwater Discharge Pressure(0-2000psig)PT-2019,2029,2030FoxboroModelNumberN-E11GM[TMIII.E.1.2]

c.RHR,SIFlow(0-500,0-800inWC)FT-626,FT-924,FT-925FoxboroModelNumberN-E13DMd.RHRtoSIFlow(0-200"WC)FT-931A,FT-931BFoxboroModelNumberN-E13DMe.Condensate StorageTankLevel(0-24')LT-2022,LT-2022AFoxboroModelNumberN-E13DMf.AFWFlow(0-300"WC)FT-2001,2002,2013,2014FoxboroModelNumberN-E13DM[TMIII.E.1.2]

g.AFWFlow(0120WC)FT20006'007'009 2015FoxboroModelNumberN-E13DM[TMIII.E.1.2]

WhenRG&E'sOctober31,1980reportisfullyupdated,theinstallation ofthesetransmitters willbenoted.ItshouldbenotedthattheFranklinTERsuggestsCVCSflowbeaddedtothelistingofenvironmentally qualified parameters.

RG&EdoesnotconsidertheCVCSflowinstruments tobeinaharshenvironment (itwouldbeusedfornormalshutdownonly,sinceSIisusedforaccidents),

andpressurizer levelistheparameter whichwouldbeusedastheprimeindication ofRCSinventory control.Thus,CVCSflowhasnotbeenaddedtoRG6Eslistofenvironmentally qualified instrumentation.

24.Post-Accident, SamplingSystem,TMIItemII.B.3.TheonlyportionofthePASSrequiredtobeenvironmentally qualified istheequipment.

usedtodrawareactorcoolantsample.Thisconsistsofreplacement ofthesolenoidforSOV955.Thissolenoidisbeinginstalled inconjunction withthosebeingsuppliedasitems1,2,4,5,6,8and9.Thescheduleforinstallation anddocumentation isprovidedinparagraph 1ofthisenclosure.

25.HydrogenMonitors.

TMIItemII.F.1.6.

ThesemonitorsareprovidedbyCOMSIP,Inc.Pertinent,

excerpts, providedasReference 83,areenclosed.

Theentireproprietary reportisonfileat,RG&E.Adiscussion oftheretestofthesamplepumpisalsoprovidedintheexcerptsfromEASTProject1035-8,includedaspartofReference

83.

I'S'I Lubricants.

Thelubricants used'ormotorsatGinnaStationareprimarily Mobiloils,suchasDTE25,26,andMobiluxEP.1andEP.2.AsstatedinenclosedReference 84,theselubricants havearadiation resistance inexcessof3x10rads.Since)hegreatestdoseexpectedintheseapplications isabout3x10rads(RHRpumps),significant marginisapparent.

27.Regulatory Guide1.97Guidance.

Acomparison ofRG1.97topresentRG6Einstrumentation wasprovidedinaletterfromJohnE.MaiertoDennisCrutchfield datedJanuary31,1984.

RGaEReference 77VAlCORVAI.COBENGINEERING CORPORATlON 2LAWRENCEROAD,SPRINGPIELD, NEWJERSEY07061,USA.~(201)467.8400TWX710-996.6976

~CABLE:VALCORSimilarity Qualification TestReportSKA11419SolenoidValvesForRochester Gast'1ElectricCorp.INTRODUCTION ThevalvessuppliedtoRochester Gas5ElectricCorp.onP.O.836725-1500-08 arequalified onthebasisofsimilarity topreviously qualified valves.DISCUSSION ValcorQualification ReportQR52600-5940-2 (Reference 1)documents theprocedures andtestsconducted toqualifyValcorSeriesV526solenoidvalvestoIEEEStandard323-1974, basedonthefollowing conditions, without-degradation ofperformance.

1.Normalenvironment of120F(maximum) for40years(minimum) 2.Experience a2xl0RADintergrated radiation dose.83.Operateaminimumof45,000cycles,eachcyclenotexceeding onehalfhourduration.

4.Sustaina4.5gminimumseismicevent.5:Experience twoLOCAonsetsof346Fand113psigandsustainapostLOCAenvironment for6.2yearsminimumat130F.ThevalvessuppliedtoRochester Gas5ElectricCorp.arequalified'n thebasisofsimilarity asoutlinedbelow:Thefollowing valveisstructurally similartovalveV57300-5220-1 whichwasseismically qualified andreportedinMR57300-5220-1-2, (Reference 2)exceptthatthesolenoidassemblyconstruction issimilartovalveV52600-6042-1 notedinTableIofQR52600-5940-2.

V573-5242-1 Allelectrical components housedwithinthesolenoidassemblyareidentical tothehardwarequalified.

Changessuchastheelimination ofthezener,therectifier orthepositionindication switchesdonoteffectqualification.

Sheet1of3 SKA11419Sheet2of3lP~uVALCORENGINEERING CORP.DISCUSSION (continued)

Thematerials usedinthepressureboundaryassemblies ofthesubjectvalvesandthoseusedinthequalification valvesareinaccordance withtheASMEBoilerandPressureVesselCode,SectionIII.TableIshowsthesimilarities ofmaterials usedinthesevalvesandqualification testvalves.Theothernon-pressure boundarymaterials inthesevalvesandqualification testvalvesarealsosimilar.CONCLUSION Qualification isextendedtothesubjectvalvesbecause.oftheirsimilarities ofdesign,material, construction andloadrequirements tothepreviously qualified valvesinReference,l.

REFERENCES 1.QR52600-5940-2, Qualification TestReportonSNUPPSSolenoidValves.2.MR57300-5220-1-2, SeismicQualification TestReportonSolenoidValveP/NV57300-5220-1.

.HBorosonAssistant ChiefProjectEngineer ROCHESTER GAS4ELECTRICCORP.VALVEMODELNO.V573-5242-1 V52600-5291-2 V52600-5291-2 V52600-5940-2 NOMINAL(3)SIZE(IN)TYPE3/83/81SEAL.MATERIAL BODY(1)MATERIALBONNET(2)MATERIALSEISMICTESTVALVES.VespelCBIEEE-323-1974QUALIFICATION TESTVALVEEPDMLIFECYCLETESTVALVESEPDMCarbonFLOWCAPACITY(CV)5.00.80.82.0RATINGCLASS150150150600V52600-6042-1 1GV57300-5220>>1 1H(1)BodyMTL:A-ASMESA240,Type316C-ASMESA515,Grade70D-ASMESA182,Type316(2)BonnetmL:B-ASMESA-479,Type316(3)E-DirectOperating PoppetF-DirectOperating ShearSealG-PilotAssistPoppetH-DirectOperating BalancedPoppetStellite6BAVespel'A2.04.0SKA11419Sheet3of32500150 VAlC8iPDTF001VALCORENGINEERING CORPDATE3/18/832LawrenceRoad,Springfield, NJ07081TWXBIOtt6StttMtlt.VAlCOtORIGINATOR DATATRANSMITTAL FORMTO"Rochester Gas6ElectricCorp.8EastAvenuehesterN.Y.1464PROJECT:G.Wrobel-EWR2292CONT.NO..N-EG-32516 S/O.REPLYBY:ITEMNO.01DOC.NUMBERSKA11419REVDESCRIPTION IEEEReportCOPIESPTREFREMARKS:

RGGEReference 79IPS-798DESIGNQUALIFICATION TESTREPORTFORCONAXRTDASSEMBLIES FORCLASSlEAPPLICATIONS INNUCLEARPOWERPLANTSL'L7EPL7EAIIL7k'300 WALOENAVE.,BUFFALO,N.Y.I4225~7IB6844500~TELEX9I275~CABLECONAXCO CONAXCORPORATION 2~00WardenAve..8uHaro,NewYork14225IPS-798*dr,ttSection1.02.03.04.05.06.07.08.09.010.011.012.013.014.015.016.017.018.0TABLEOFCONTENTSTitleScopeApplicable Documents Class1EEquipment BeingQualified Equipment PerformanceSpecifications TestProcedure SpecificFeaturesToBeDemonstrated byTestingRTDTestAssemblies InitialCalibration AgeConditioning PostAgeConditioning TestingIrradiation PostIrradiation TestingSeismic.TestingPostSeismicTestingDesignBasisEvent-Environmental Test{D.B.E.)PostDesignBasisEvent-Environmental Test{D.B.E.)SummarySupplementary DataSectionsPacae CONAXCORPORATION 2~pWardenAve..Buffalo.NewYork14225IPt~y'PbF(~r($,t1$1,02.0APPLICABLEDOCUMENTS 2.1ConaxCororationDrawing7138-10000 Drawing2399-9627 Drawing2316-9626 IPS-325RTDAssemblySeismicTestFixturePrototype RTDAssemblyDesignQualification MaterialTestReportforMaterials usedinConaxElectricPenetration Assemblies andElectricCon-ductorSealAssemblies ThepurposeofthisdocumentistorecordtheIEEE-323-74 Qualification performed byConaxCorporation onaConaxRTDAssembly.

IPS-799IPS-781SeismicVibration TestReportforIEEE-323-74 Qualified RTDAssemblies withElectricConductor SealAssemblyIEEE-323-74 Qualification TestProcedure forConaxRTDAssemblies 2.2Standards IEEEStd.323-1974IEEEStd.344-1975IEEEStandardforQualifying ClasslEEquipment forNuclearPowerGenerating Stations.

IEEERecommended Practices forSeismicQualification ofClasslEEquipment forNuclearPowerGenerating Stations CONAXCORPORATION 2300WaldenAve..Buttato.NewYork14225IPS3.0CIASS1EEQUIPMENT BEINGQUALIFIED Theactualequipment beingqualified isthefollowing RTDAssembly:

DescritionConaxPartNumberSpringLoadedRTDAssembly7138-10000 TheRTDAssemblyconsistsofadual100ohm,3wire,magnesium oxideinsulated, sheathedRTDprobewithpolysulfone endseal,aspringloadedextension nipple,ConaxNuclearServicetermination headandaeight(8)conductor 18AWGelectricconductor sealassembly(E.C.S.A.)

.4.0EQUIPMENT PERFORMANCE SPECIFICATIONS

.1~14.1.1Accuracyshallbe+1.0oFat32oFand+1.5oFat212F.4.1.2Insulation resistance ofanyconductor tosheathshallbe100megohmsminimumat100VDCatroomtemperature.

5.0 TESTPROCEDURE

5.1Thetestprocedure usedwasIPS-781inSection5ofSupplemental DataSection.6.0SPECIFICFEATURESTOBEDEMONSTRATED BYTESTING6.1Testingwillbeperformed inordertodemonstrate thatthesubjectRTDAssemblywillcontinuetofunctionperdesignrequirements throughout aseriesoftestphaseswhichwillsimulateconditions whichcanbeexpectedtooccurduringitsdesignlife.6.2Theabilityofthetemperature indicating devicetostaywithinitsrequiredtolerances foraccuracywillbedemonstrated astheprimaryrequirement.

Inaddition, featuressuchasmechanical integrity willbedemon-stratedduringsimulated conditions including seismicsimulations withnoimpairment tothefunctionofthetestunit.

CONAXCORPORATION 2300WaldenAve,.Buffalo,NewYork14225Ip7.0RTDTESTASSEMBLY7.1Thefollowing ConaxRTDTestAssemblywasassembled perthereferenced drawingslisted.Theprototype assemblyis,identical tothoseindrawing7138-10000, butwasprovidedwithathermowell tosimulatetheactualinstalled condition.

7.1.1RTDTestDesinationCode~TeRTDIPartNumber2316-9626 t

CONAXCORPORATION 2300We!denAve..Buffafo.NewYork14225IPS-79816.6Results16.6.1D.B.E.Testingperformed wasinaccordance withtheguidelines ofIEEE-323-74 andshowedtheabilityofsubjected testunittowithstand thesimulated temperature

-pressureprofileofanactuallossofcoolantaccident.

17.0CONCLUSION

17.1Basedontheresultsofthistestprogram,itisshownthatGonaxP/N7'138-10000 RTDTestUnitqualified allIEEE-323-74 andIEEE-344-75 criteriaforsafetyrelatedequipment forNuclearPowerGenerating Stations.

18.0SUPPLEMENTARY DATASECTIONSSection1-DataSheetsSection2-Photographs Section3-Radiation TestReportSection4-DesignBasisEvent-Environmental Test,Report(D.B.E.)SectionSection5-Accuracyh.Calibration DataV6-DrawingsSection7-TypicalOBEhSSETestResponseCurves 1~~~~1s~~~~~s:~~~t~I)1>I111L1~sj)I~11Las~~1~~I::l,'Jmjtjl1j1~I~~~1~Ills1~Ia,'i~I(ilI>[',!illt,'-,",!!Is~if';:}'I}lli:1Il}t:.'sIi~lI~<'}!'itI}"j~ls~jl'I!IiiIjljttllles~~j~'tjillja~:<I~i!I'lla~)1~Li:!i!<1~~~~~~~jlj'};!1~~~~~Is~~ei1s~~1~~~1~~~I~'I,siiil';I!.ii!as1i.~~I~~~1~+a~~~I'i~1~I~~ill~l}.:illij"~~~sla~~~>~~~1st~1sl'es1~~t~11~~1<1~~Si~!j.'.I';:>1~1~~r+~~~Sr~1~s~~~~1~~~11~~~sl:1~~~~~t1~I}I.'31~>i~~Is~~>I>)~'I',l~111~~itIsaf;l!ij1~~~s~I~~I'1~~I~I~1;:Ile!li~~'I~1sl)!<<I.I:la<I:.ii'>>lj'>~LeI':i1~~~~>1~~)>~~~si~~gt,>~as~~<a>a><lsl~glhsh>r~,~aa>ses~1'>sea>fdL ea~'1li'.~-paaes~~~~-1'l:-":::8TA~~1~1~1s~1~1~~1~~&68)...9HL~.'Isl!ilee>~le,'lll)l~<<<*a~~~I~~'~1~~~I~t~~~~lit)Lt}I}>}I~::~I~'l"'-'-}-aI~t1~~~::;::t~I~~I)::jilis1~i~'lt1~~\.',I,:jle,I..:tj:~i<,,1~1~sIII'~.>si"l~j<I<Is)~ll~~~~II:~~I~~~~:ll;~~><~~~~),'ss~if!il~<I~)!i1'i)'~)~jI1!!IiIII!s~~Q)ji1~~1~<4~~~~~~I~}}.:~tj~1,I.)1'.II~~~~~~s~~~~1jll'~~s:)',)lt}lj<sjl;!)l~~i~I~la<1~~~1)~)I!!1~~1'~i1l~!i<telj!'i<I~1~1~1~1~>~~~~~~:il;.jsjjIlIll)i}!jT~~~)~~>ji!!ni:I!I1je.'!!I\;j!I1~~~~ail~~~~iil!5~A~~~~l:si',C'RA1~eI1~<~it}I~I~~1I~~ii'!liNSI~~~s~I~~a~~~~~~~<i~s!IIsl~aI~11~~~~1~~tl},IIf~.:Is~~1Ia~~~I~~~~l'I1~~~i~>~~I))~~~I~lj1~1i~I>s1~~~~)~1~~~est;itj>'lll!a',lt.'.t:ll;j~~1~,ij~.)~~~1~.11~>~~J~~'all~~a~~~~~"~~~1~~~Ii1-~s~~I')~s~~I~~~~1~1~~~~~~~~~l'll11~1ill1'!1~it1<>as;)isial!1><s)I~~Ii~~~~.~~j~~ea~1t~~II:s~~.~~1~~~~~~~>~~~~~I~ssa':II)A'aiba~~a~L>~~I~~~11~sI~~le~1~~~I~~1~'.'"I'~a~~~~~~~~~~~~~~~a~HISI4.-;.1~~~1'~~I~~~lj~~I",':~:I~~""I~~~~I>~~~11:'):1'~~1'\~~.'><)I)AI)) l>>~:s)Ii)i.)iI>.'j-VIII0Jla.::l::::: '-'::l"".i1~l~~:):i~lt~~*~~~'I~~'~I~1~~~SI~1~~~i~1~~~~r~~1~~~'a~BE::.Tas~IIEVlONMENTA'L OFT.LTD'SS0AX<COOTPASS)~sIEMIT0~1~~~~f~~i1~1~'1a.'.I."I:::'L~~~a~~~~a1~,.')aaa.ia~I~I~~";:}'::i'Iti~~NL)ETTEMPEAMAMBEP&ay~~~e~~~~~~~~~~~~~~~~.'.:~~~s~1~1~~~~~~~:~~~I:e~:a..j...> )~"~~~~~~~1~~~~I;-I~)s.'jr~~1~j~:<.".I~I~~~I~~1~1~~~~~;".'::I'"ZES 1~~~~~~~>~~~\~~~1~j~~~>~1~~i1~~:ij!ii'I~,1~1~~1Wr~~~isI'.')I~~a~~~~1~~~~I~~'1~~Isl;I~a~l~~I~a1~'hei~I~I'i':I,1>~~~I<>>sll):.Iijf~1~~~~.)~~~~I1~II~I~~aiba~~~~~~~~~<a~11~~~~1s~~>~~~~1~I~~<~~~I~~i1'~~~I'~1I~~:.'::I~a~I~~~~~<~~s~I'1~~1~1~:"I:~~~~~llI~~"~'::-.-;.:.I'.i~~~~'~1'1~)~~~t)f~1~I~~1I~~~~~~~~a~I~il1~~:I.':..:':: 'a:-'~..)s'lil'.~aI~~""I'::"-.j".i!}I:"i'.!~t:1~<1)~j;-i::ll11~~::):j:*!}l~'~1'1~~11~1~~~~I~~1~~)a!~~~"1~s~~e~1~~I~*~~~1~~~~f~~1~~~1~~I~~!e:)'I~:-,'-ÃM1~~~i<,.'-AG".'I' ~i.'.!50.,': .-'30.:';:-'.80-." .P.1~~~~~~~'I>1is,I1~~~11~~1~~)l~)~~1~~~l':i.ir~1~'it.Ij,!j!i~~~~'I<)~I~~)et~~~1~~I~~~t~'~~~<1~~~~~~~1~~~11~Lt~s~~.'lI'1~~;)}~t1~I.I'~~<~~~~~~1;I:sisl:I)i;~ii~~ai))s)~'1'is11'.!~~~~~ IPublished byChevronU.S.A.inc.toreportimportant producttechnical information. Chew~enechmc@IIBuIIIIetin RGGEReference-,80 ChevronCHEVROi%ÃKLUBHICAVIS No.10la-1-78AChevronmarketsalineofNuclearRadiation Resistant Lubricants -currently 2oilsand4greasesforuseinenvtrorments sub)ected Cohighradiation dosages.Thesespecialty productshavesuccessfully servedtheNuclear<<~dus~~sincethe1950'sandtothebestofourknowledge represent theonlyline'f..these productsmarketedgeneral'Q InthenonCcrrmunist world..BecauseoftheirexpenseandlImitedapplication theseproductsareavailable forsaleo~throughtheCentra1OrderDesk,Richnord, California. RefertothePriceBookortheTanporary SalesfaxPageattached(TableI)fororderIr~procedures. 'leepurposeofthisBulletinisCoassistInthehandlingoftechrZcal ardsalesInquiries. Technical InauIries notcoveredinthisBulletinshouldbe.directedtoCnevronResetchCcmarvRrkethaecestele.12"-4.1taraa~venuec.OpN'uclearmcUationaffectsorganiclubricants. Anyresulting changeisgeniallyurxiesirable becauselubricant properties areh<<<<hlyoptImized foragivenappl"cation. Thus,itisImportant touseradiation-resistant oilsardgreasesinallapplications sub)ected tohighdosesofdestructive nuclearradiation (radiolysis). CertaingeneraleffectsarecmmonIntheracUolvsis ofbothoilsandgreases.ChemLcal1y, hydrogenardothergasesevolve,arAunsaturation arAcross-lir~ oftheorganicmolecules takeplace.Bothlowandhighmolecular weightmaterials areformed.T?m1argermolecules predcrninate. Thisisreflected physically inanincreaseinviscosity ardultImategeXationas<<llustrated inP~~e1.GreasesInit~becamesofterdueCoattackonthethickening agent.Eventually, theyalsohardenasthebaseoilcross-~<<. Thisisillustrated inFigure2.'Inhereare.manyspecificradiolpsis effectsdependImg uponthecotrposition ofagivenlubricant. Forexample,diesterbaseoils,phosphate esters(antiwear tives)andhalogenated materials (EPagents),eachproduceacidsatalowradiation dose.Polymerssuchaspolybutenes ardpolymethacrylates cleavereadi~~ardthuslosetheirV.I.ImprovIng function. Siliconeantifoamagentsarealsoem~ilydest.oyed.WeapproxImate orderofradiation stabI1ity oforgan'cluidsusedinlubr<<icants isshowninF<<~e3.LirtktedDistributicn: Technical SalesRepresentative esRepresentatives OthersuponRequest Otherfactorsalsoaffectstability. EUgh.arcrratic contentpromotesgoodradiation stability. Anoxidizing atmosphere isbad,ardincreasing temperature lowerstheusefullifeoflubricants. Fluidsbelowpolyphenyl ethersinFigure'canhaveradiation resistance improvedbyincluding selectedadditives. Ournuclearradiation-resistant lubricants aremadefroma33qrlarcmatic-type baseoilsandcontainspecialadditives. Theyretaintheirphysicalproperties andlubricating abilityoveramuchwiderr~~eofradiation dosagethancon-ventional lubricants. Figure0ccmparesaresistant oilwithconventiorM materials, whileFigure5ccmparesaradiation-resistant greasewithconventioral lubricants. Spec~>radiaticn-resistant lubricants whichareusableurderspecified nuclear'adiation dosagesaredescribed inTablel.Xnforration onoperating limitsandrecomnended usesisincluded. TablesZithroughV~~givepertinent testdata.Conventional soap-thickened, mineraloil-based greaseswillgenerally, withstand about10"rads.Specialconventional greaseswillwithstand dosesofatleast10'ads.Ãuchhigherdosescanbetolerated bytheNHRproducts. Conventioml compounded oilswillgeneral~>> takemoreradiation thanshrd.largreases,buttheoilswillexhibitwidevariations inthedosesthattheywillwithstand. Thisdependsonthebasematerial, theadditives used,theexposureconditions, andtheperformarxe propertyneededintheappMcation. Encl.-Figures1-5TablesI-VZj:PC/TS10/78 ',OOO~QIOO10APPROX.SOLIDIFICATION POINT~~~~WORSTOILcnO.IC)C/)-OO.ojII0I00I,OOORADIATtON DOSE,megaradsFIGURE1:RADIATIONALTERSVlSCOSITYOFOILS'SoldbyChevronU.S,A.inc.BESTOIL',I0,000l00,000CHFVR04RESEARCHCOWPAi!Y' ICHROMED,CALIf0RNIgZZSges78- @00400C)300o200I-100/l'/VJORSTGREASEBESTGREASE"00.1I101001,000RADlATION DOSE,megaradsFIGURE2;RADIATION ALTERSCONSISTENCY OFGREASES'SoldbyChevronU.S.A.inc.10,000100,000CHEVRONRESEARCHCOMPANYRICNIOND, CALIFORNIA RZS98S7g-1 IOOOOOPolyphenyl Bhers~.Alkytaromajics Dies)et-s Silicates Disiloxanes IOGOOIOOOIOOIOPoiyphenyls Polygiycols MineraiOilsPhosphates OlefinsSiliconesDOSE,eegaradsFIGURE3:RAOIATION RESISTANCE OFBASEOILS(APPROXIMATE GELATIONPOINT)OIEYROARESEARCHCANPANYRIC$4QIO,GALIFONlIARZ598580-I F1GURE4GAMMA1RRAD1ATED 01LSNRRO358TurbineLubricant (MineralOil)900GammaDose,Megarads4400CHEYRONRESEARCHCOMPANYRICKHOKD, CALIFORKIA PIi780276 FlGURE5REACTORlRRADlATED GREASES4600Equivalent Negarads))iii~JQlle~4t@~~F,tI(cwQf>9~,g>>>:Nio'NRRG235TypeGrease,Aircraftinstrument Sase(DiesterOil-LithiumSoapThickener) AircraftHighTemperature Grease(MineralOil-SodiumAmate.Thickener) .CHEVROHRESEARCHCOHPAHYRICHNOND, GALIFORKIA PM780277

.ableTTBPORABXSALiSPAXPAGE~lROH!KR144iECARTS GP.ducBadiat4ion Iose~t0~~'aiPoaIbmeeC17)10Ba4'"educe Descr4otion Recocncnded UsenuclearRadiation Resistant Greases25586oChevronHBBGrease159-23o163(-10to325)30P."enidsynthetic oil,scdiunanategellingagent,selenideoxidation inhibitor. Antif"'ct'n bearingsupto10,COO~orsp~seccessories;hasactuaL'.y vithsto~d "orthan30x10rsdsinballbearingsoperat~~insideanuclearrase!ion. 255861Chevcn>44qGre'asei17to93235(Oto2OO)5OSynthetic arcnaticoil,silicagellingagent,andselenide;oxi-dationinhibitor. AlsocontaLrsgraphitesndnolybdentca disulfide as"residual lubrican.s." Lovspeed,hLghloadslLdingsu.""aces; scrvnechsnLns;prov'des"residualtubr'cation 'nr~temchinery, e.g.,renoteelv~s5891Cevron~iqGrease17to121335(oto25o)5oSynthetic arcticoil,sodiumenategeringagent,andsele-nideoxidaioninhibitor. AntiiVcticn bearingsupto10,000~;valveac-tivatingan4screvnechsniss.255892Ce~ntPBGrease-17to93509(0to200)50Asoft(ASTNvorke4penetration 360to380)versionofbBBG-335containing nolybden~ disu'de.Specialproductoranen-c~osedgeartsin'evclopedforV.LT.~~esCo.Rock.ord, M,sn4Lusedat.Sanford. SuclearBsd4ation-Ressteat5L1232981Chev.cn!icLR0'-358-6.7tc107(+20to225)502329S3"hevron4RBOil--6.7to10750360(+20to225)LovViscosiyxro41SSUat210anticoi'lusse-lectedpolyne"'s (sonescissionando~ic"+ss'<"> S6SSUst.10toprovide1"ccn-stantvscosiryeffect;seleoide4<<L44~sARydsu~cp~sxn~1Ccesscryequi~eat; geartrains;coutrcl=echaniwZnair;canbeextendedLnincr.a~sphere. Foradd'tional Technical Info~at'ha Contact:P".odactOrderirChevronBesesrchCctrpanymarketing Serrtces576Standa4AvenueBio~Cd,CA94802elephone(415)237-4411TheseproductsaresoldF.0.3.RLCLwond, California, frightcollect1udvillnotbeshLppeduntilaPachaseOrderorTelexisinourhands.Placeordersto'hevron U.S.A.Inc.CentralOrderGroupP.o.Sox1272Richond,CA94802Telephone (415)232-7570TelexNo.3-4410,C.O.G.Bic~mnd TABLEIITestDataonChevronNRRGrease159Radiation Dose,10RadsASTM.Penetration Worked60StrokesWorked100,000strokes0~261325330307500+500+CopperCorrosion, 100llr.at212>F.Oxidation, 100Hr.at2504F.,psiDropMaterResistance /GreaseLossSlightStainc9SiightStain240Evaoration/22llr.at300'F.22Hr.at400<F,AarentVlscosltolses04F,at12Sec-04F.at20Sec-11.72170005000F118.526002000LowTemeratureTorueTemperature, 4F.StartingTorque,g-cmRunningTorque,g-cmNavGearWearTest,Mt.LossofBrassGear5Lb.Load,mg/1000Cycles10Lb.Load,mg/1000Cycles-65027675532.05.740554185-6510,325011063691.85.040554.344BearinPerformance 10,000rpm,llr.at3004F.10,000rpm,Hr.at350F.1577634279188400306265195196 C~~~f~~8~TABLEIIIIn-oileTestsChevronNRRGrease159MotorNo.TotalIrradiated TimeinMaterials TestingReactor,HoursbRadiation Dose,b108Rads3118214323118314321049104913.713~7311813470259434a.Testconditions: 0.3-horsepover motorinverticalpositionrotatedat6500rpm;bearingswereabout'0.6-inch boreandoutsidediameterof1.25inches;bearingballsandraceswereM-2high-speed toolsteelvithsilver-plated separators; bearingsvereunshielded andwerepreloaded to6pounds;heliumatmosphere. b.1000Hoursrepresent incidentradiation of13.5x108radsplus3.2x1018thermalneutrons/sq. cm,plus0.64x1016fastneutrons/sq. cm',thisroughlycorres-pondsto12.9x108rads,ignoringthermalneutrons. c.Nofailure.Reviewed, 8/77 TABLEIVTestDataonChevronNRRGrease235Dose~10Rads0NRRG-23541to45aASTMPenetration UnworkedWorked60StrokesASTMDropPoint.4F.BearinPerformance inSize204KBallBearing,Hr.toFailure10,000rpm,2504F.4,000rpm,2004F.290500+2483000379,388,397500+.NaGearWearTest,Wt.Lossinmg/1000Cycles6000Cyclesat5Lb.3000Cyclesat10Lb.Four-Ball WearTest'0Minutesat800rpmScarDiameter, mmSteel/Bronco, 2Lb.JawLoadSteel/Bronze, 5Lb.JawLoad'.27;0.22c0n0,103c0.230.76Steel/Steel, 20Lb.JawLoad0.47a.Threeseparateirradiations; twoinair,oneinhelium.b.}iIL-G-3278 spegification callsformamaof2.5and.3.5,respectively. Reviewed8/77NRRG-300Data'nated

TABLEVaTestDataonChevronNRRGrease335Dose~10RadsASTMPenetration 3.8NRRG-335a 8.926.230.0Unworked276257238246221Worked60StrokesASTMDropPoint,oF.BearinPerformancein289500+289500+308500+400359500+500+Size204KBallBearings, Hr.toFailure10,000rpm,250oF.10,000rpm,300OF.763B64422015415539a.NRRG-509isasoftgradeofHHRG-335. NNHG-509containsmolybdenum disulfide and,hasanASTAAIpenetration intherange360to380;theradiation stability ofHBPG-509shouldbesimilaralthoughitsperformance characteristics aredifferent fromNRHG-335. Reviewed. 8/77iARG-300DataDiscontinued ofSeTABLEVIIIPfnce'ialOilsinSecification TestssII~saSpecification Reuirements TestResultsonCheVronOils'cTestorPropertyI~Vlscoslt ,SSU,at210'F.~V!scoslt ,SSU,at130'F.~Viscoslt ,SSU,at100'F.~Viscoslt ,SSU,atO'.PourPoint,'FFlashPoint,'F.Colorlit:lstsallztttlunIlu.Corrosion toCopperat212'F.~AshSaonificationNo.CarbonResidue,%NatureofCarbonTotalSulfur,%PreciitationNo.~Foamln(Af'tat10Uinctas)Emulsionat130'F.(After30HOxidation Corrosion (168HoursEvaporation Loss,7.Changein100F.Viscosity ChangeinNeutralization No.WeightChangemg/cm;Coppermg/cm2;Steelmg/cm;Aluminummg/cm2l!agnesiummg/cm2;CadmiumMeanllertzLoad,kgTurbineOilOxidation, coloursinutes)at2504F.)Light70-12010,000Max.65-70to+15200to400c70ls30.20None0.003Hax.0.5Hax.,0to0.80LandFb0.50Hax.0.01Hax.300mlStable-5to+20e0.20+0.2to+0,6+0'+0.2+0.2+0'Report85-200800-150050-1000to+35325to4700l0lbtg.None0.05Hax.0.5Hax.1.2Hax.LandF0.50Max.01Max.200mlNRRO-358Os9040.8~7312382+152804-1/2Illl00.350~11LandF0.41TracePassNotPass1.3-0.4+0.030.1000.01-0.01t+0.01lightTarnisNRRO-360.9485.4170122+20410.4-1/2Nllh~00.410.10'andF0.44'race NotPass0.60+0.01+0.08+0.020+0.02+0.01aRan,frequirements in12militaryspecification lu1nncnFtnFlflnkv..tingoils.Re,d8/77Grade3>~DroppedRD631436 h TABLEVIITestDataon=ChevronHRROils358and360GammaDose,10RadsAearanceofOil9.004.1Slt.jlazeChevronHRROil35850.07.0012.00ClearCloudyChevronHRROil36052Color,ASDlAearanceofHxosureCrnOK3-1/2OKBlackBlack~Vlsooslr csat210'F.csat1004F.SSUat2104FASSUat1004F.ViscositIndexCoerCorrosion, 3Hr.at212'F.Neutra1lzationNumber,4,4325.740.8,12285lb3.5120.337.999.2222c3.8022.238.8107412c7.1072.249.5335432c17~236686.6'169824lb10.920262.6934-132a11.019862.99172a31.111551465370lb'gKOH/glllcroFour-Ball MearTestScarDiameterinmm;10kgLoad;30Min.at1200rpm;Steel/Steel PourPoinL,F.Nil0.100.510.51+15-200.060.500.57-650.02-400.01+200.09-200.060.010at2104F.31~130.3"0631437Re:dQ/7~NRRu->59Data-Discontin>>erl C'P0'L'g'Un OearCustomer: ThisBulletincontainsimportant environmental, healthandtoxicology informa-tionforyouremployees whorecentlyorderedthisproduct.Pleasemakesurethisinformation isgiventothem.Ifyouresellthisproduct,thisBulletinshouldbegiventotheBuyer.ChevronU.S.A.Inc.MaterialInformation BulletinH(Approved -"Essentially Similar"toFormOSHA20,MaterialSafetyOataSheet)CM~g@60t:hevran~lanCHEVRONNRRGREASE159TYPICALCOMPOSlTION CMS255860Alkylbiphenyl (CypC20)Additives andthickeners -Selenium82%1896<1%EXPOSURESTANDARDNoOSHAexposurestandardorThreshoMLimitValuehasbeenestablished forthismaterial.PHYSIOLOGICAL RHEALTHEFFECTSEMERGENCY BtFIRSTAIDPROCEDURES Expectedtocausenomore.thanminoreyeWasheyeswithfreshwaterforatleast15~~~~irritation. minutes.Ifirritation continues, seeadoctor.SkinExpectedtoproducenomorethanminorskinirritation following prolonged orfrequently repeatedcontact.SeeAdditional HealthData.Washthoroughly withsoapandwaterfollowing skincontact.Laundercontaminated clothing. Inhalation Notexpectedtobeacutely'oxic byinhala-tion.Sincethismaterialisnotexpectedtobeaninhalation problem,nofirstaidpi'ocedures arerequired. Ingestion Notexpectedtobeacutelytoxicbyinges-Ifswallowed, givealargeamountofwatertotion.SeeAdditional HealthData.drink,makepersonvomitandcalladoctor.ChevronEnvironmental HealthCenter/P.O. Box)272,Richmond, CA94802Emergency PhoneNumber(415)2333737hcRR-6746lA)(10M-9-79) PrintedinU.S.A.No,1370-1980 ~'j<rIP ROCHESTER GASANDELECTRICCORPORATGINNASTATIONCONTROLLED COPYNUMBEROgfNNASTATIONUNl7ptC<3Mk~L'a."9 PROCEDURE NO.A-1811REV.NO.4EQUIPMENT INSPECTXON PERIODANDLUBRICANT LIST'ECHNICAL REVIK0PORCREVIEWDATEF3$3QCREVIEWQLIYASSURANCE PLATSPERINTENDENT uuaq31983EFFECTIVE DATEQA~NON-QACATEGORY1~0REVXR0EDBY:THISPROCEDURE CONTAINS64PAGES J~\3Jftw>.'fe,~1/' EQUIPMENT LUBRICANT BLDG.//FLOOR3MONTHSURVEILLANCE

• PERIODMAINTENANCE PROGRAMPROCEDURE NUMBERICHECKIINSPECTION EQUIP.NO.MGf4IPRESSURIZER ROBBINSECIIMYERSJIBCRANEICONT/OPIHOISTGEARCASEIOPENGEARSIHOISTCABLETROLLEYMOTORIMOBILDTEOIL26IIMOBILTAC ENOLUBRICATION IONCABLEMHE-388-1 ASSPECIFIEDI IGEARHOUSINGIBEARINGS POSTACCIDENTAIRIHANDLING VALVESNOLUBRICATION IREQUIRED CONTAINMENT RECIRCU-MOBILCOMPOUNDIGGIMOBILUXEPNO.llYEARLYYEARLYILATINGFANSRMOTORSIA,B,C,6D~ICHEVRONNRRG159I3M-37YEARLYYEARLYCONTROLRODDRIVE)SHROUDCOOLINGFANSI(lA61B)IMOTORBEARINGS!CONT/OPCHEVRONNRRG15913M-37MOTORM-45.2YEARLYYEARLY*REFERSTOLUBRICATION INSTRUCTION CODEPM-48

-1811:49EQUIPMENT LUBRICANT BLDG//FLOOR3MONTHSURVEILLANCE

• PERIODMAINTENANCE PROGRAMPROCEDURE INSPECTION NUMBERI'ERIOD1A&lBREACTORICOOLANTPUMPIPUMPBEARINGSIMOTORCONTAINMENT IBASEMENT INJECTION MATERILUBRICATED IMOBILDTEOIL25IM-101~8.BIF/G/HIM-11AS.J/KYEARLYYEARLYIOILLIFTPUMPMOTORISEALEDM-45.21A&1BSUMPPUMPSIWEINMANIPUMPBEARINGSIMOTORBEARINGSICOUPLINGREACTORCOMPARTMENT ICOOLINGUNITSIMOTORBEARINGSIFANBEARINGSP&HHOISTSON3IREACTORHEADCONTAINMENT IBASEMENT IMOBILUXEPNO.1IISEALEDIDRYCONTAINMENT IBASEMENT ICHEVRONNRRG159IICHEVRONNRRG15913M-37M-11.17MOTORM-45.2MOTORM-45.2YEARLYYEARLYYEARLYYEARLYIMOTORBEARINGSIGEARCASEIMOBILDTEBBIMOBILDTEBBICON/CAVITY MOTORM-45.2ASREQUIRED*REFERSTOLUBRICATION INSTRUCTION CODEPM-41 0v8'I'~1 EQUIPMENT CONTAINMENT CHARCOALIFANS&FILTERSI(lA&1B)LUBRICANT BLDG//FLOORICONT/INTER 3MONTHSURVEILLANCE
• PERIOD3M-38MAINTENANCE PROGRAMPROCEDURE INSPECTION NUMBERIPERIODYEARLYIMOTORBEARINGSICHEVRONNRRG159IMOTORM-45'CHAINFALLSANDILUGALLSN/AMHE-788SERIESIMHE-.788 SERIESASREQUIREDIFORKLIFTSAVTCONDENSATE BOOST-ITURBINEIBASEMENT IMOTORBEARINGSIMOBILUXEPNO.2IERPUMPSlA1B&1CIN/AM-ll.33MOTORM-45.2YEARLYQM-1389YEARLYMAINT.IASREQUIREDIPUMPBEARINGSIMOBILDTENO797ISTANDBYAUXFEE1MATER IPUMPSlc&1DIAUX/ADDITION I3M-48M-1l.14YEARLYIMOTORBEARINGSIPUMPBEARINGSICOUPLING IMOBILDTENO.797IIMOBILDTEN0.7971IMOBILUXEPNO.8IMOTORM-45.2*REFERSTOLUBRICATION INSTRUCTION CODEPM-42

~RGGEReference 8ltReference 81-Transamerica Delaval(GEM)SumpBLevelDetectors Contents: l.LetterfromJohnW.DavintoRichardA.BakerofRGSE,datedJanuary9,1984,certifying thattheRGGEdetectors, partno.LS57761,areconsidered environmentally gualified basedonsimilarity totestingperformed onpartno.XM-54854. 2.ExcerptsfromWyleQualification TestReportNo.45700-1,datedMarch25,1983.3.ExcerptsfromQualification TestReportNo.45700-2,BechtelSNUPPSTest.4.Certificate ofCompliance forBostonInsulated Wirepartno.13285-H-002, CableTypeTSP516AWG,andlabtestreports,letterdatedFebruary3,1982.5.Certificate ofCompliance forBIWpartNo.13244-H-007, controlcable7/C-12AWG,andlabtestreports,letterdatedApril1,1982.RG&EpurchaseorderNo.N-EG-21257, dated12/9/81.ExcerptsfromBIWProprietary ReportNo.B915,"FlameandRadiation Resistant CablesforNuclearPowerPlants",November1980. I/ 5'o<il('s"I'El4~Pi:>Svu<g>, f'-Al583412)33.r~grNY,3ndVdVB,BOD<41.773-January9,1984Rochester Gas&ElectricCorporation 89EastAvenueRochester, NewYorkl4649Attention:

SUBJECT:

Mr.RichardA.BakerYourOrder8N-88-19888 h~~-~~-LSOurGemsXnvoice/Order N09662Gentlemen: ThisistocertifythattheGemsSe'nsorsProductsfurnished onthesubjectorderhavebeenqualified inaccordance withGemsinterpretation ofXEEE323-1974 andXEEE344-1975 andbasedonthesimilarity toGemsP/NXM-54854, asoutlinedin.NyleTestReport545700-2. Very,trulyyours,'jj~gg~~gTrnsamerica DelavaiComponents JCB/njcc:Mr.DavidDratwa,Delaval-Syracuse 0TC(".rBBBKGI')08Ijlcfavsi Transamerica DelavalincGemsSensorsDiv)s)onPlainviile Connecticul 06062(203)677-1311Telex9930620December1983Rochester Gas8Electric-Corp. 89EastAvenueRochester, NY14649Attention: RichardA.Baker

Subject:

= qualification TestReport845700-2BechtelSNUPPSTest

Reference:

RG8EP.0.O'-EG-19888 G'irmaStationGems'nvoice O'09662Theenclosedqualification Reportisthefinalreportaspreparedinaccordance withBechtelSNUPPS'equirements. Nocommentswillbeallowedregarding thisreportandnochangeswillbemadeexceptthoserequested byBechtelSNUPPS.AnycommentsorchangesmadebyBechtelSNUPPSwillbesubmitted bypage'only, ratherthanasanewreport.Onecopyofthereportisenclosed. Anyadditional copieswillbesuppliedonlyagainstaseparatepurchaseorderatacostof$750.00each.Thisreportwilldiscontinue thecontrolofGems'quality ControlManual.TheenclosedcopyofthislettershallbesignedandreturnedtoTransamerica Delaval,GemsSensorsDivisionwithinfive(5)dayafterreceiptofthisreport.?Pr))fark.Vas1Technical Sales/Service HEY:ncmCC:TQI:(412)343-5666TRANSAMERICA OELAVALINC.25et.(bLobananBlvd.Plllaburgh, PA15234Tall-Frao Na.(Yl.VAaNY)(1-aee-441-7T33) Enc.:Reporti/45700-2 (1)CopyofLetterReceived-Date ByTitle 10 h<<hIh4<<~tC+.<<,Ph,<<~I-E+f'.I'.<;;i;;]*hh.ItISII','i;.('I'I'Ii3'FVb-,>no-KNEQazvcc.z@e zmvimGm~E>><<Q<<~>>~<<>>6~ hhIp4~<<":~.I')IgDgD,f<< NUCLEARQUALIFICATION TESTPROGRAMONALEVELTRANSMITTER ANDARECEIVERFORTRANSAMERICA DELAVALCOWLESROADPLAINVILLE, CONNECTICUT 06062 ruh~IL8.."Ajar&pP..p~Sl.Th7l.stReportREPORTNO.tVYLEJOBNO.CUSTOMERP.O.NO.PAGEiOFPAGEREPORTDATEDecember14,1982aIa'.gjy'"-'3Ip'r,lsYIRhshrTNFh'SthSPECIFICATION (S)SeeReferencesinParagraph 5.0rT'~1.0CUSTOMERTransamerica DelavalADDRESS2.0TESTSPECIMENCowlesRoad,Plainville, Connecticut 06062One(1)LevelTransmitter andaReceiver3.0MANUFACTURER

4.0 SUMMARYTransamerica

DelavalGemsSensorsDiv.4.1ResultsTheLiquidLevelTransmitter andReceiver, hereinafter referredtoasthetestspecimen, weresubjected toaNuclearQualification TestProgramtoqualifythemforuseinnuclearpowergenerating stations. Thetestprogramwasperformed asspecified inReference 5.1andinaccordance withReference 5.2.Theresultsofeachtestarecontained inParagraph

3.0 oftheappropriate

sections. MichiganProfessional Eng.Reg.No.23187STATEOFALABAMA}COUNTYOFMADISON}GregoryK.Henry,bofnttdulyslrrom,dopcoesandys:ThoInformation contairod lnthisroporllsthoresuttofcomPoteandcarefullductedtestsalstothobestofhlakledtruoandcorrectlnllrespects.SUBRIBEDand~mtforethisdayofto~~~~~shelhstsfhOlsts'SfrforPREPAREDBYAPPROVEDBYR..McCoy,/gfgJg,FR.JsonS/gf-WYLEQ.A.T..txnsonNotaryPblicinandforthoStateofAlabattarge.MyCommission expires~F8LABORATORIES SCIENTIFIC SERVICES8(SYSTEMSGROUPHUNTSVILLE. ALABAMA PAGENO.TESTREPORTNO.45700-24,0SU/MARY{Continued) 4.1Results(Continued) TABrZINOTICESOFANOMALY(NOA)NOANo.2-On9-17-811at9:30p.m.,theheatingunitfailedandthethermalagingchamberwasturnedoff.Theunitwasrepairedandat10:55a.m.on9-18-81thethermalagingchamberwasturnedbackonandthepxogramcontinued. NOANo.3-On9-30-81at7:30a.m.,theheatingunitfailedandthethermalagingchamberwasturnedoff.Theunitwasre-~pairedand,at.9:15a.m.on10-2-81,thethermalagingchamberwasturnedbackon.Thetemperature stabilized at120'Cat10:30a.m.andtheagingprogramwascontinued. NOANo.4-On12-4-81atapproximately 2:40p.m.,theredundant control-lertrippedandthetemperature decreased belowtolerance forapproximately 75minutes.Thelowesttemperature recordedwas180'F.NOANo.8-On12-20-81atapproximately 4:30a.m.,thefacilitypowerfailedandthetemperature decreased belowtolerance foxapproximately 3hours.Thelowesttempexature recordedwas150oFReference NOANos.2through5px'esented inApoendixIofSectionIV.NoticeofAnomalyNo.1appliesonlytothespecimendescribed inNyleLaboratories'est ReportNo.45700-1andispresented inthatreport.4.2Conclusions AlltestsinthisQualification Programweresuccessfully completed. TheNoticesofAnomalywereexaminedandwerefoundtohavenoeffectuponthequalification statusofthetestspecimen. Baseduponthesuccessful performance oftheLevelTxansmitter andReceiverwiththeWyleLaboratories-supplied interconnect cable,theTransamerica DelavalLevelTransmitter andReceivercanbeconsidered qualified totherequirements ofQualification Plan45102-2,RevisionB,pxovidedaqualified interconnect cableisusedforequipment interface. LNYLELABORATORIES Hvntsvillo Facility PAGENO.TESTREPORTNO.XII-145700-2SECTIONXIIACCIDENTQUALIFICATION (LOCA/MSLB) REQUIREIKNTSTheleveltransmitter shallbesubjected foraperiodof30daystotheLOCA/MSLB accidentconditions ofFigureXII-1onabest-effortbasis.Thecomposition ofthechemicalsprayisasfollows:oBoricAcid(.28molar)oSodiumThiosulfate (.064molar)oSodiumHydroxide (asrequiredtomakeapHof11.0maximumforthefirst2hoursofthetestand8.5to9.0thereafter) Thechemicalsprayshallof0.15(gal/min)/ft2 ofhorizontal plane.Spraysecondrampandcontinuebesprayedvertically downwardatarateareaofthetestchamberprojected ontoainitiation shallbeginl20secondsintotheforthedurationofthetest,.TestItemMountinandOrientation Aleveltransmitter (TypeXM-54854) shallbeattachedtoaWyle-fabricated testfixture,utilizing mountinghardwaresuppliedbytheequipment supplier. Thetransmitter shallbeinsertedintoaWyleLOCAchamber.Penetxations willbeutilizedalongtheLOCAchamberwalltoallowforpassageoftheWyle-supplied cabletothetestspecimen. Theflexconduitfreeendwillconnecttothechamberwall,thusprotecting thecablingfromtheaccidentenvironment. Allpene-txationsshallbepottedwithScotchcast 9epoxy.Thetransmitter floatpositionshallbefixedthroughout thedurationoftheLOCAtestatthe"1/2"position. Theleveltransmitter shallbeelectrically connected tothereceiver(TypeRE-36520) duringthetest.Thereceivershallbeatroomambientconditions. Instrumentation Thechamberpressureshallbemeasuredwithapressuretransducer incombination withapressuregauge."Thetemperature ofthechambershallbemeasuredthxoughtheuseofthree(3)thermocouples. Thethermocouples shallbepositioned alongthecenterline ofthechamberinsuchawayastobewithin2inchesofthetestspecimen. Individual thermocouple. readingsshallbedocumented utilizing aFluke2240data-loggerorequivalent. ThesereadingsshallthenbeaveragedandthatWYU-:LABDAATDAIES Huntsville Faclllly

PAGENO.TESTREPORTNO.XII-245700-2REQUIREMENTS (Continued) Instrumentation (Continued) averageutilizedfortemperature control.ThepHofthechemicalsprayshallberecordedpriorto=eachrampandonadailybasisthere-after.Theflowrateofthechamicalsprayshallberecordeddailyfromaflowmeter.Thechambertemperature andpressureshallberecordedonadatalogger at30-minute intervals, exceptduringrampswhenitshallbeoperatedatitspeakrate.Thechambextemperature shallbecontinuously recordedutilizing apenchartrecorder. Electrical PowerinElectrical powerof115VAC(+58),60Hz,shallbeprovidedforoperation ofthereceivermodule.Thereceivermoduleshallbeelectrically connected totheleveltransmitter forthedurationofthetest.Electrical tfonitorin Five(5)electrical monitoring channelsshallberecordedonadatalogger tomonitortheelectrical operation ofthetestitems.Thesechannelsshallbeusedtomonitortheinputvoltage(115VAC(+5%],60Hz)andthehighandlowalarmoutputsofthereceivermodule.Two(2)channelsonthedatalogger shallbeprovidedforrecording chamberpressureandtemperature. Thesereadingsshallberecordedat30-minute intervals, exceptduxingtheramps,whenthedatalogger shallbeoperatedatitspeakrate.Apenchartrecordershallbeusedtocontinuously monitorchambertemperature. Inaddition, receivermodulemeterxeadingsshallbetakenateachrampand,asaminimum,onceperday.SubmerenceTestFollowing completion oftheLOCA/MSLA simulation, thesubmergence testshallbeperformed. TheNyleLOCAchambershallbefilledtoaheightabovetheJ-boxusingchemicalspraysolutionasthemedium.PressureshallthenbeappliedusingGN2asapressuresourcetosimulateadepthof15feetatthetopoftheJ-box.Thesubmergence testdurationshallbe30minutes.WYLELABORATORIES Munlsvillo Facility

PAGENO.TESTREPORTNO.XIX-345700-22.0PROCEDURES Thetransmitter wasinstalled intheLOCAchamberand"Tefzel"insulated wirewasusedtoreplacethetlyle-supplied wireusedinthepreviousphasesofthetestprogramtoeliminate thepossi-bilityofthewiringcausinganapparentspecimenfailure.Thespliceswereinsulated withRaychemNCSF-70/250-N heat:-shrinkable tubingandthewireswereroutedthroughthechamberpenetration. Theconduitwasleftdisconnected fromthechamberwallandthewiresexposedtotheLOCAconditions toprovidequalification totheworst-case mountingconfiguration. Thefloatlevelwasfixedbyclampingatubularaluminumspacertotheshaftandallowingthefloattorestontopofthespacer.Thespacerwas45+1/8incheslong.Thereceiverandtransmitter wereelectrically connected bypassingtheTefzelwirethroughaScotchcast penetration andconnecting theCannonconnector totheappropriate connector onthereceiver. Therequiredtemperature/pressure transients wereaccomplished bytheinjection ofsuperheated steamandcompressed air.Thechemicalspraywasinjectedintothechamberthroughafognozzlewhichpro-videdauniformspraypatternasprojected ontoahorizontal plane.Theflowratewasmonitored usinganorifice-type flowmeter andadifferential pressuretransducer. Thetransducer outputwasrecordedonthedatalogger tocontinuously monitortheflowrate.ThepHofthechemicalsolutionwasmonitored dailywithLitmuspaperandadjustedasnecessary byaddingsodiumhydroxide. Afterthe2-hourmarkofthesecondtransient, thetemperature wasmaintained byinjecting saturated steamandthepressurewasmaintained byinjecting compressed air.Theaccidentconditions weremaintained foratotalof30days.Following theLOCAtest,thesubmergence testwasperformed asre-quiredbyParagraph 1.0.Thetestchamberwasfilledwithchemicalsolution, asdescribed inParagraph 1.0,untilthetopofthejunctionboxwascovered.Thechamberwasthensealedandpressurized to6.5-7.0psig(15-16ftH20)atthetopofthespecimen. Thepressurewasmaintained for30minutes.NYLELABORATORIES Kuntavilio Facilliy PAGENO.TESTREPORTNO.XII-445700-23.0RESULTSTheaccident(LOCA)testrequiredbyParagraph

1.0 wasperformed

asspecified inParagraph

2.0. TheLOCAtestwasconducted

for30days.Duringthistest,thealarmoutput,theslavemeterreading,andthereceivermeterremainedwithintheacceptance tolerances (reference Paragraph 1.4ofSectionIofthisreport)forthedurationoftheaccidentsimulation. I'n"information only"functional testwasperformed following theLOCAexposure. Theresultsofthosetestsarepresented onDataSheetsinAppendixIIIofthissection.Following theLOCAtest,thesubmergence testrequiredbyParagraph 1.5wasperformed asspecified inParagraph 2.0.Therequiredandactualtemperature/pressure profileoftheLOCA/MSLB testispresented onFigureXII-1inAppendixIofthissection.Photographs whichshowthetestequipment usedduringtheaccidenttestandthespecimencondition following thetestarepresented inAppendixIIofthissection.HInstrumentation whichwereusedtoobtaindataduringtheLOCA/MSLB testandtheadditional functional testperformed afterLOCAarelistedonInstrumentation Equipment Sheetspresented inAppendixIVofthissection.ILA/YLELABORATORIES Muntsvillo Faclllty 4PAGENO.TESTREPORTNO.XIII-145700-2SECTIONXIIIPOST-ACCIDENT QUALIFICATXON TESTFUNCTIONAL TESTANDPOST-TEST INSPECTION

1.0 REQUIREMENTS

Post-Accident uglification TestFunctional TestThefunctional testofParagraph 1.0ofSectionIIIshallbeper-formedtodetermine theextent.ofthedegradation incurredbythespecimenduringtheaccidentqualification test.Thespecimenshallmeettheacceptance criteriaof,Paragraph 1.4ofSectionI.1.2Post,-Test Insection.Uponcompletion ofthequalification program,theequipment willbevisuallyinspected. Theequipment willbedisassembled totheextentnecessary toperformtheinspection. Thecondition oftheequipment willberecorded. Thetestequipment disassembly shallincludere-movingtheJ-boxcover.Thecondition oftheDow710siliconefluidandtheWyle-supplied cableshallbeannotated. Anysignsofdegrada-tionshallbenotedandastatement madeastowhetherthedegradation wasgreaterthan,lessthan,orequaltothedegradation experienced bythecablewhichwasnotimmersedinthefluid.2.0PROCEDURES Thefunctional testrequiredbyParagraph

1.0 wasperformed

asspeci-fiedinParagraph 2.0ofSectionXII.TheJ-boxcoverwasremovedandthesiliconefluidandcablewerevisuallyinspected.

3.0 RESULTSThefunctional

testwasperformed andthereceiveroutputrecorded. Thespe'cimen mettheacceptance criteriaofParagraph 1.4ofSectionI.WYLELABORATORIES Huntsville Facility PAGENO.TESTREPORTNO.XIII-24S700-23.0RESULTS(Continued) ThesiliconefluidintheJ-boxhaddarkenedincolorduringthetestprogrambutremainedtranslucent andliquid.TheWyle-supplied wirewhichwasimmersedinsiliconeoil(andtherefore notreplacedpriortoLOCA)hadminutecracksintheinsulation, butwasotherwise flexibleandnotdiscolored. ThewirewhichwasremovedpriortoLOCAwasinthesamecondition asdescribed above.'Dataobtainedduringthepost-accident qualification testfunctional testiscontained onaDataSheetpresented inAppendixIofthissection.Equipment usedtorecorddataduringthepost-accident. qualification testfunctional testarelistedonanInstrumentation Equipment Sheetpresented inAppendixIIofthissection.lhlYLELAHOAATOAIES Huntsvilto Faclllty Transamer)ca DelavalInc.GemsSensorsDivisionPlainville, Connecticut 06062(203)677-1311Telex9930625Harch1983Rochester Gas&Electric89EastAvenueRochester, NY14649Attention: DickBakerEngineering

Subject:

l<yleReportNo.45700-1BechtelSNUPPSTest

Reference:

RobertE.GinnaP.0.rIN-EG-19888 Theenclosedqualification Reportisthefinalreportaspreparedinaccordance withBechtelSNUPPS'equirements. Nocommentswillbeallowedregarding thisreportandnochangeswillbemadeexceptthoserequested byBechtelSNUPPS.AnycommentsorchangesmadebyBechtelSNUPPSwillbesubmitted bypageonly,ratherthanasanewreport.Onecopyofthereportisenclosed. Anyadditional copieswillbesuppliedonlyagainstaseparatepurchaseorderatacostof$750.00each.Thisreportwilldiscontinue thecontrolofGems'quality ControlHanual.Finaldrawingsarebeingpreparedandwillbesubmitted by31Harch1983.TheenclosedcopyofthislettershallbesignedandreturnedtoTransamerica Delaval,GemsSensorsDivisionwithinfive(5)daysafterreceiptofthisreport.~~~.gg~JohnT.PechSalesCorrespondent JTP:ncmEnc.:CC:Report845700-1OneCopyofLetterTel:(412)343-5666TRANSAMERICA DELAVALINC.250Ml.LobononBlvd.Pittsburgh, PA15234Toll-Froo No.(W.VA*NY)(1-800-441-7733) ReceivedDateByTitle ~TORKSSCEMTlFK: SEfMCEStaSYSTEMSGAOU7~~~~pi'~~'~~~~fe+~~e~~r~~~~~~~~~VcZi<</~~~T~jLlt~~~~0Io.~~~)~~tLNNEQId8CI.'ERIII EI'8%IIBISNMENVIIIILQOIjE4ILIIFIIIIlShll'IIOM iIIItgDDgD NUCLEARQUALIFXCATXON TESTPROGRAMALIQUXDLEVELTRANSMITTER ANDRECEXVERFORUSEINTHESTANDARDIZED NUCLEARUNXTPOWERPLANTSYSTEM(SNUPPS)FORTRANSAh1ERICA DELAVALCOWLESROADPLAINVILLE, CONNECTXCUT 06062

jy"'.';:,qyy~rnI~'YLEJOBNO.CUSTOMERP.O.NO.4570014410I'iI='0!hocsssrEhruolvYNnrss ov"fioslhtl 7eS<RePCI.f45700-1REPORTNO.'PAGEiOFDATFDecember8,1982PAGEREPORTv'srJepfSPECIFICATION (S)inPaxagraph 5.01.0CUSTOMERDDRESS2,0'ESTSPECIMENTransamerica DelavalCowlesRoad,Plainville, Connecticut 06062One{1)LevelTransmitter andReceiverTransamerica DelavalGemsSensorsDiv.4.0SUMMARY4.1ResultsTheLiquidLevelTransmitter andReceiver, hereinafter referredtoasthetestspecimen, weresubjected toaNuclearQualification TestProgramtoqualifythemforuseintheStandardized NuclearUnitPowerPlantSystem(SNUPPS). Thetestpxogramwasperformed asspecified inReference 5.1andinaccordance withReference 5.2.Theresultsofeachtestarecontained inPaxagraph

3.0 oftheappropriate

sections. MichiganProfessional Eng.~Reg.No.23187STATEOFALABAMA.COUNTYOFMADISONrGregoryK.Henrybeingdulyswam,osandsays:TheInformation containod inthfsreportlsthoresultolcompleterofutty.crIadIfcIed testsndlstothebestofhisno)tfedgotruoandcorrectinSUBSAIBEDandswornfdayof,1r~*PREPAREDBYRAPPROVEDBYWYLEQ.A.R.C.McC,r.nsonStinsonyysssshsahavenolstyirytertSsnscsscrsnytxxrtopersonortropsrry.trc46ntt SPsoLSlor IhiSrcpcrthfotarybliclnandforfhoStatoofAtabaMyCommission expiresatlarge.~r/'S,19FvvVLKLABORATORIES SCIENTIFIC SERVICES8(SYSTEMSGROUPHttNTSVtLLE. ALABAMA

PAGENO.vTESTREPORTNO.45700-10'.2SUMMARY(Continued) Conclusions Alltestsweresuccessfully performed withtheexception oftheLoss-of-Coolant Accident/Main SteamLineBreak(LOCA/MSLB) test.NOA'swereexaminedandwiththeexception ofNOANo,.7,allwerefoundtohavenoeffectuponthequalification statusofthetestspecimen. NOANo.7referstoanout-of-specification condition whichoccurredduringtheLOCAaccidentwhenthex'eceiver outputandmetexreadingwereout-of-specification low.Inaddition, NOANo.7,RevisionA,referstoanout-of-specification condition onthefunctional testperformed aftertheLOCAandbeforethesubmergence test.Thisfunctional testwasnotrequiredbyQualifi-cationPlan45102-1;however,itwasperformed toverifyequipment condition priortothesubmergence testbecauseoftheout-of-specification conditions encountered duringtheLOCAfunctional test.IOThespecimencannotbeconsidered qualified totheLoss-of-Coc" antAccidentinthetestconfiguration ofQualification Plan45102-1,RevisionC.Thistestconfiguration includedBechtel-(SNUPPS)suppliedinterconnect cableutilizedforequipment interface. SeeSection3.1.2.1ofReference 5.2.Inatestonanidentical Trans-americaDelavaltxansmitter withaHyleLaboratories-supplied Tefzel-insulated cablewhichwasinstalled newandwasnotirradiated oraged(seeQualification Plan45102-2,RevisionA,andTestReport45700-2). Thespecimenfunctioned properlythroughout theLOCAandthesubsequent functional tests.Althoughtheexactcauseoffailureisunknown,itisveryprobablethattheBechtel-supplied interconnect cableprecipitated thefailureofthespecimenonwhichitwasinstalled. ThecablehadbeensuppliedtoHyleas"Pre-qualified" andnoaginganalysiswasperformed beforethespecimen(andcable)wassubjected tothermalagingandirradiation priortothesubsequntLOCAtest.Thecablehadbecomecracked,discolored, andverybrittleduringthermalaging,asdocumented inNOANo.6presented inAppendixIofSectionV.Althoughtheanomalies discussed aboveoccurred, theLevelTransmitter andReceivercanbeconsidered qualified totherequixements ofHLQP45102-1,Rev.C,providedthataqualified interconnect cableisusedforequipment interface. Thisisbaseduponthesuccessful performance ofanidentical (withtheexception ofmountingbracket)transmittex'ith aHyle-supplied interconnect cableasdocumented inHyleLaboratories Qualification ReportNo.45700-2.WYLELABORATOAlES Huntsvilto Facility

PAGENO.TESTREPORTNO.II-145700-1SECTIONIIRADIATION EXPOSURE1.0REQUIREMENTS Transmitter XH-54852A Theradiation requirement fortheleveltransmitters isthenormaldoseof6x10radsplustheaccidentdoseofl.lxl08rads(a10%conservatism marinwasadded)foratotaldoseo1.16xlOradstotalintegrate dosThefirst1,000radsofexposureshallbeperformed withthereceiverinthechamber.Theremaining exposureshallbeperformed withthetransmitter onlyinthechamber,whilepoweredtothereceiver. Asaminimum,thereceivermoduleinputvoltageandoutputcurrent,aswellasthe"pointer"

position, shallberecordedonceperdayafterthefirst1,000rads.1.2ReceiverRE-36562Theradiation requirement forthereceivermoduleisthenormaldoseplustheaccidentdose(a10%conservatism marginwasadded),foratotalofl.lx103radstotalintegrated dose.IThereceivershallbeconnected tothetransmitter andbothunitsexposedtoaminimumtotalintegrated doseoflxlOradsgamma,airequivalent,

~usingaCobalt60source.Thefloatshallbeinthe"1/2"position; 115VAC(+5%),60Hz,shallbeappliedtothereceiver. Theconverter outputshallbeobservedduringtheradiation exposureandtheinputvoltageandoutputcurrent(approximately 12mA)shallberecordedbefore,atleastonceduring,andafterirradiation.

2.0 PROCEDURES

ThespecimenwasshippedinaNylevehicletotheGeorgiaInstitute ofTechnology NeelyNuclearResearchCenterfortherequiredirradiation. Thespecimenwasassembled byHylepersonnel intheconfigurations requiredbyParagraph

1.0. Theirradiation

wasconducted byGeorgiaInstitute ofTechnology personnel asdescribed intheLettersofCertification presented inAppendixIIofthissection.Thespecimenwasmonitored before,duringandaftertheirradiation, andthedataobtainedwasrecordedonDataSheetswhicharepresented inAppendixIVofthissection.WYLELA80RATORIES HuntsviHo Facility PAGENO.II-2TESTREPORTNO.45700-13.0RESULTSThespecimenwasirradiated asrequiredbyParagraph 1.0,andtheirradiation wasperformed asspecified inParagraph

2.0. Thespecimencompliedwiththerequirements

ofParagraph 1.4ofSectionI.Duringtheradiation exposureatGeorgiaInstitute ofTechnology, theleveltransmitter wasbumpedduringmanipulation ofthegammasource,causingthetransmitter tofallfromitsverticalpositionandstrikeatable.Theonlyvisibledamagetothetransmitter wasadentintheflexibleconduit.Approximately oneteaspoonofoilleakedfromtheJ-box.Reference NoticeofAnomalyNo.1presented inAppendixXofthissection.Photograph XI-1showstheextentofdamageincurredduringthefall.Thisphotograph ispresented inAppendixXXXoithissection.LettersofCertification whichdocumenttheirradiation performance arepresented inAppendixXXofthissection.DataSheetswhichcontaindataobtainedduringthedailymonitoring arepresented inAppendixIVofthissection.Theequipment usedtoobtaindataduringthedailymonitoring ofthespecimenislistedonanInstrumentation Equipment Sheetpresented inAppendixIXIofSectionXofthisreport.WYLELABORATOAIES Hunlsvillo Facility PAGENO.III-1TESTREPORTNO.45700-1SECTIONIIXPOST-RADIATION FUNCTIONAL TEST1.0REQUIREYENTS Following theirradiation, oneofthetwo5-feetsectionsofflexconduitshallberemoved.Asyst:emlevelfunctional testshallbeperformed todetermine theextentofanydamageincurredduringtheradiation exposure. Thespecimenshallcomplywiththeacceptance criteriacontained inParagraph 1.4ofSectionIofthisreport.2.0PROCEDURES 2.1Functional TestsfoxRE-36562andXM-54852A Thesubject.equipment wasevaluated utilizing thefollowing syst:emlevelfunctional testprocedure: 1)Connectallelectrical plugsandcablesonthereceiverandtransmitter. 2)Miththe"ON-OFF-FULL REF"toggleswitchinthe"OFF"position, zerothemeter,utilizing thepointersetscxewadjustment. Ifnotrequired, thisstepmaybeomitted.Documentifzeroingisorisnotperformed. 3)Adjustthereceivervoltageinputto115VAC(+5%).4)Holdthe"ON-OFF-FULL REF"toggleswitchonthereceivermoduleto"FULLREF"whileperforming Step5.5)Adjustthe"Calibrate" potonthereceivermoduleuntilthemeterreadsfullscale.Xfnotrequix'ed, thisstepmaybeomitted.Documentifcalibration isorisnotperformed. 6)Positionthefloatontheleveltransmitter tothe"empty"position. 7)Recordthemeterreading.Recordthexeceivermoduleconverter output.Theoutputshallbe4to20milliamperes intoa100to800ohmload.l8)RepeatSteps4)and5)foxthe"1/4","1/2","3/4",and"full"positions, utilizing thespacerbarsmanufactured forthebase-linefunctional calibration. WYLELABORATORIES Huntavllto Facility PAGENO.TESTREPORTNO.XII-245700-12.1PROCEDURES (Continued) Functional TestsforRE-36562andXM-54852A (Continued) 9)RepeatSteps3)through6)foreachvoltagevariation extreme.Thelowvoltagewillbe105.8VAC(-5+0).Thehighvoltagewillbe124.2VAC(-0,+6).3~0RESULTSThepost-radiation functional testrequiredbyParagraph

1.0 wasperformed

asspecified inParagraph

2.0. Anadditional

insulation resistance testwasperformed onthecabletodetermine ifanydamagewassustained inthefallatGeorgiaTech.Theinsulation resistance wasintherangeof100ohms,whichindicated thatthecablesufferednodamageThespecimencompliedwiththerequirements ofParaqraph

1.0 withtheexception

ofthe"Full"and"3/4"positions oftheleveltransmitter. Reference NoticeofAnomalyNo.10presented inAppendixIofthissection.Thedataobtainedduringthepost-radiation functional testiscontained onDataSheetspresented inAppendixIIofthissection.Theequipment usedtoobtainthedatainthistestislistedonanXnstrumentation Equipment Sheetpresented inAppendixXXIofthissection.NVLF.LABOAATOAIES Huntsvlllo Facility PAGENO.IV-1TESTREPORTNO45700-1SECTIONXVTHERMALAGINGANDOPERATIONAL CYCLING1.0REQUIREMENTS Theleveltransmitter shallbethermally agedfor90days(2,161.3hours)at120Canduncontrolled relativehumidity. Thereceivermoduleshallbethermally agedfor59.15days(1,420hours)at100'Canduncontrolled relativehumidity. Operational cyclingwillbeperformed onthesystemlevel.Thelevelswitchandtheleveltransmitter/receiver modulewillbecycledfor220cycleseach,asspecified byBechtelPowerCorporation (a10$conservatism marginhasbeenadded).Acycleisdefinedasmanuallymovingthefloatfromthebottomstoptothetopstopandbacktothebottomstop.Thereceivermodule/level transmitter willbeelectrically connected andpoweredwith115(+5%)VAC,60Hz.Operational cyclingshallbeperformed following completion ofthermalaging.2.0PROCEDURES Thetransmitter andreceiverwereinstalled inseparatechambersandwerethermally age'dbyexposuretothetimeattemperature requiredbyParagraph

1.0. Thecycleagingwasaccomplished

byattaching acordtothebottomofthefloatandmanuallyraisingittothetopofthetransmitter shaft220times.Thereceiverwasconnected andpoweredduringthiscyclingandthemeterwasobservedforfull-scale deflection. 3.0RESULTSTheagingprogramrequiredbyParagraph

1.0 wasperformed

asspeci-fiedinParagraph 2.0;IilDuringthecourseofthethermalagingprogram,thechamberwhichcontained thetransmitter wasbelowthetemperature requirement for95hoursand40minutesduetoheatingunitfailures., Theheaterwasrepairedandthetransmitter wasexposedtothetotal(accumulated) timeattemperature requiredbyParagraph

1.0. Reference

NoticesofAnomalyNos.2,3,4and5presented inAppendixIofthissection.Thereceiverwasexposedtotherequiredtimeattemperature withnointerruptions. WVCL=mBOamaniES Huntsvlllo Facility PAGENO.TESTREPORTNO.45700-13.0RESULTS(Continued) Photographs ofthetransmitter andreceiver, installed intheirrespective thermalagingchambers, arepresented inAppendixIIofthissection.Equipment usedtorecordandcontrolthetemperature duringthethermalagingprogramarelistedonanInstrumentation Equipment Sheetpresented inAppendixIIIofthissection.INYLELABORATORIES HuntsvmoFsclllly PAGENO.TESTREPORTNO.45700-1'ECTION VPOST-AGXNG FUNCTIONAL l.0REQUIREMENTS Thefunctional testformedtodetermine specimenduringtheacceptance criteriaofParagraph 1.0ofSectionXXIshallbeper-chaextentofthedegradation incurredbytheagingprogram.ThespecimenshallmeettheofParagraph 1.4ofSectionX.2.0PROCEDURES Thefunctional testrequiredbyParagraph

1.0 wasperformed

asspecified inParagraph 2.0ofSectionXXX.3.0RESULTSThefunctional testwasperformed andtherece'iver outputrecorded. Following thethermalaging,theBechtel-supplied cablewasdis-colored,cracked,andverybrittle.Reference NoticeofAnomalyNo.6presented inAppendixXofthissection.AttheCustomer's direction, thecable.remainedattachedtothespecimenfortheremainder ofthetestprogram.Duringthepost-aging functional test,allmeasureddatawaswithintheacceptable limitsasestablished inParagraphs'.4.1 and1.4.2ofSectionI.Thisdataistabulated onaDataSheetpresented inAppen-dixIIXofthissection.Photographs whichdepictthecondition ofthecableafterthermalagingarepresented inAppendixIIofthissection.Equipment usedtorecorddataduringthepost-aging functional testarelistedonanInstrumentation Equipment Sheetpresented inAppendixIVofthissection.lMYLELABORATOA(ES Huntsvltto Fat:titty PAGENO.TESTREPORTNO.45700-1SECTIONXSEISMICSINJLATION REQUIRFMNTS SecimenMountinThespecimens shallbemountedonWyle-fabricated wallmounttestfixturesassnowninFigureX-1.Theleveltransmitter shallbemountedtothetestfixtureusingfour(4)1/2"dia.-l3xl-l/2"longGrade5bolts,washersandlockwashers whichshallbetorquedto250in.-lb>themodularreceivershallbemountedtothetestfixtureusingfour(4)5/16"dia.-l8x1"longstainless steelbolts,washers<lockwashers andnuts,whichshallbetorquedto150in.-lb.Thespecimen/fixture configurations shallthenbeplacedontheHyleMultiaxis SeismicSimulator Tablesuchthatthefront-to-back axesofthespecimens shallbecolinearwiththehorizontal excitation ofthetesttable.Forthesecondorientation, thespecimen/fixture configurations shallberotated90degreesinthehorizontal planetotheside-to-side axisandthespecified sequenceoftestsshallberepeated. Thetestfixturesshallbeweldedtothetableineachorientation. Themountingofthespecimens shallsimulatetheir.actualin-service mountingconfigurations ascloselyaspractical. Toaccountfortheeffectsoftheuniformmassofwater(0.0443lb./in.)onasubmerged leveltransmitter, fourlengthsof1/4"dia.standardhoistwirerope(which,including thetapeusedfortie-down, approxi-matelyconstitute therequiredsimulated weight)shallbetapedtothestemassemblyoftheleveltransmitter priortoseismictesting.Resonance SearchAlow-level (approximately 0.2ghorizontally andvertically) biaxialsinesweepfrom1to40Hzshallbeperformed ineachtestorientation toestablish majorresonances. Thesweeprateshallbetwooctavesperminute.Transmissibility plotsofthespecimenresponseaccelerometers fromtheresonance searchtestineachorientation shallbeprovided. RandomMultifreuencTestsThespecimens shallbesubjected to30-second durationbiaxialmulti-frequency randommotionwhichshallbeamplitude-controlled inone-thirdoctavebandwidths spacedone-third octaveapartoverthefrequency rangeof1to40Hz.Twosimultaneous, butindependent, randomsignalsshallbeusedastheexcitation toprovidephase-incoherent horizontal andverticalmotions.Theamplitude ofeachone-third octavebandwidth shallbeindependently adjustedineachaxisuntiltheTestResponseWYLELABORATORIES Huntovlllo Facility C' PAGENO.TESTREPORTNO.X-245700-11.0REQUIREMENTS (Continued) 1.3RandomMultifreuenTests(Continued) Spectra(TRS)enveloptheRequiredResponseSpectra(RRS).Theresulting tablemotionshallbeanalyzedbyaresponsespectrumanalyzeratfivepercent(5%)damping,andplottedatone-third octaveintervals overthefrequency rangeof1to200Hz.Five(5)Operating BasisEarthquake (OBE)tests,followedbyone(1)SafeShutdownEarthquake (SSE)test,shallbepexformed inboththefront-to-back/vertical (FB/V)andtheside-to-side/vertical (SS/V)orientations. TheOBEandSSERRSareshowninFiguresX-2andX-3.TRSplotsofthecontrolaccelerometers fromarepresentative OBEandtheSSEtestat.5Sdampingineachtestorientation shallbepxovided. 1.4SecimenResonseSix(6)uniaxialpiezoelectric accelerometers shallbemountedonthetestspecimens tomonitorresponsetotheseismicexcitation. Place-ment.oftheseaccelerometers shallbeasdirectedbytheWyleProjectEngineer. FMtapeandoscillograph recorders shallprovidearecordofeachaccelerometer's response. TRSplotsfromtheSSEtests,analyzedat5%damping,shallbeincluded. 1.5Electrical PowerinElectrical powerof115(+5%)VAC,60Hz,single-phase, shallbepro-videdforopexation 'ofthetestspecimens duringtheSeismicTestProgram.1.6Electrical Monitorin One(1)channelofelectrical monitoring shallberecordedonanoscillograph recordertomonitorthe4-20-milliampere outputofthereceiver.

2.0 TESTPROCEDURES

TheSeismicTestProgramconsisted ofsubjecting thetestspecimens toresonance searchtestingandqualification levelbiaxialrandommultifrequency testingineachoftwotestorientations, asspecified inParagraph

1.0. Thespecimens

wereinstrumented withaccelerometers, andelectrically poweredduringthetestprogram.KYLELABORATOAIES Huntsville Faclllty PAGENO.TESTREPORTNO.45700-1TESTRESULTSThespecimens demonstrated sufficient integrity towithstand, with-outcompromise ofstructures orfunctions, theprescribed simulated seismicenvironment. Theoscillograph monitoring theReceiveroutputindicated noanomalous output.TableX-I,AppendixIofthissection,containsdescriptions ofthetestruns.FigureX-l,AppendixIIofthissection,showsthemountingconceptofthespecimens. FiguresX-2andX-3,AppendixIIofthissection,showthehorizontal andverticalOBEandSSERRS,respectively. Photographs X-1throughX-5,AppendixIIIofthissection,showthespecimenmountingdetails.Photographs X-3throughX-6,AppendixIIIofthissection,showthespecimenresponseaccelerometer locations. AppendixIVofthissectioncontainsTransmissibility plotsfromtheresonance seaxchtests.AppendixVofthissectioncontainstheTestResponseSpectrumplotsofthecontrolaccelerometers fromarepresentative OBEtestandtheSSEtestineachtestorientation. Additionally, TRSplotsofthespecimenresponseaccelexometers fromtheSSEtestineachtestoxien-tationarealsoincluded. NOTE:TheTRSdidnotenveloptheRRSinthefrequency rangefrom1Hzto12.5Hz.However,theobtainedTRSconstitute themachinelimitsoftheHyleBiaxialSeismicSimulator forthisparticular testarrangement. AppendixVIcontainstheInstrumentation LogSheetsandtheInstrumen-tationEquipment Sheets.QlYLELABORATOA! ESHuntsvilio Facility BIWCABLESYSTEMS,tNC.65BAYSTREET'OSTON.MA02125'617)265.2102'ELEX94-0604February3,1982Rochester Gas&ElectricCorporation 89EastAvenueRochester, NY14649Attention: Purchasing Department Gentlemen: ROCHESTER GAS8(ELECTRICP.O.¹N-EG-21257 BIHJOB¹1D269Enclosedisacertificate ofcompliance, generaldatasheetandlaboratory testreportcoveringBIWpartnumber13285-H-002, asrequiredbyyourabovementioned purchaseorder.Ifyouhaveanyquestions regarding thistestdata,pleasecontactus.Very-trulyyours,BIWCABLESYSTEMS,INC.FrancisJ.EllardChiefInspector gualityControlEnclosure 44a>S4gOWJ~+y1-27-82Vi-EG-2157Rochester QasiE1ectric89EastAvenueRochester, VZ1.~6~9IMII<<~P\BI':JJob-P19259BlNPliV13285-R-302 3-20011001'303'SPi16AgQBPST<<D7i<<~44v>>>>~4I~ovv~~~~oQCakja<<<<4>>v~A7<<trgt<<<<B~~a<<e<<4Maao>><<>>gI<<er<<3>>~04Q%J<<<<AfAorera>>va~%4J>>4>>0es>>ec>>0~<<tO+<<A+%%\<<rrllovvSiiRl'SGR BIWCABLESYSTEMS,INC.65BAYSTREETBOSTON.MA02126i617)266~2102'ELEX94.0604CERTIFICATE OFCOMPLIANCE ~IvI~~V,BIWORDERNO.1D269CUSTOMER'S ORDEP.NO.N-EG-21257 IGinnaStationConstr.SHIPTO1503LakeRoadOntario,NY14519$QLDTQRochesterGas&Electric89EastAvenueRochester, NY14649I2/3/82DATEQUANTITYSHIPPEDBIWPARTNUMBERDESCRIPTION '300'13285-H-002 BINcertifiesthisiternisincompliance withIEEE-383-1974 andtherequirements ofyourpurchaseorder,BINspecifications and10CFRPart21Thi"istocertifythattheabovematerialfurnished againsttheabovenurchaseordernumberismadeinfullaccordance withthereferenced specification(s) andmeetsalloftherequrementsofthespecification(s) Electrical testreportsareonfileandareavailable forexamination uponrequest.CHIEFINSPEOR,EQUALITYCONTROL BIBCABLESYSTEMS,INC.BayStreet*Boston-Massachusetts 02125LABORATORY TESTREPORTDATE:Fbrar31982LAB.TESTNO.:81I053CUSTOMERochester Gas&ElectricPURCHASEORDER~0.: N-EG-21257 BIWP/N:13285-H-002 f,ABLEiTYPE:TSP~16AWGCONTRACTNO.:10269ITEMNO.:SPECIFICATION NO:OA-20,Rev.311-15-78BILLOFMATERIALNO.:TESTSPERFORMED riinalTnsileStrenth&Elonaation (jacket8insulation AirOvenAinacket&insulation Set'acket0/'acket)OilImmersion Ain(jacket)Thisistoc'erti+thatthefollowing cablefurnished againsttheaboveordernumberwastestedinfullaccordance withthereferenced specification(s) andmeetsalloftherequirements of-thespecification(s). Electrical testreportsareonfileandareavailable forexamination uponrequest.APPROUEDBY"LABORAORYMANAGAUTHORZZED,'FOR RELEASEBY:QUALITYGGNTROLCHIEFINSPECTOR BINCABLESYSTEt1S, INC.LABORATORY TESTREPORTCUSTOMER: CUSTOMERITEMNO.25LABTESTNOBlVPARTNUMBER12DATEFrvSPEC********4"****~%***4******~** 4**~**INSULATION TESTSCONDITIONING SPECIFIED VALUESMEASUREDVALUESOrig.TensileStr.Orig.Elongation AirOvenAgingTensileStrengthElongation None7days9121'C700psi(min)250%75%OT(min)75%OE1657psi455%110%80%JACKETTESTSTESTOrig.TensileStr.Orig.Elongation AirOvenAgingTensileStrengthElongation CONDITIONING None7days9100'CSPECIFIED VALUES1800psi{min)300%85%OT(min)65%OEMEASUREDVALUES2561psi340%108%78%CABLETESTS BINCABLESYSTEMS,It<C.LABORATOR'Y TESTREPORTCUSTOMER: Rochester Gas8Elec.LABTESTNO.81I053CUSTOMERP~0NON-EG-21257 '.BIWJOBNO10269CUSTOMERITEMNO2BIWPARTKJMBZR13285-H-002 Februar3.1982SPEC.OA-20.Rev.311-15-78DATE********4****>>>>******>>t;****4>>*****>>>>**INSULATION TESTSCONDITIONING JACKETTESTSSetStress9200%OilImmersion AgingTensileStrengthElongation CONDITIONING HoneNone,18hrs.9121CinASTMg2OilSPECIFIED VALUES30%(max)500psi(min)60%OT(min).,60%OEMEASUREDVALUES1317psi86%85%CABLETESTSTESTREQUIREMENTS

CABLESYSTEMS,INC.GENERALDATASHEETCUST.'sterGas&ElectricGUSTP08N-EG-2125 TEM82BIW.8~2-2.3q.C.FORM017;4AT813285-H-002 JOB819269*~2382PHYSICALDATAELECTRICA DATALOTSIZENOINSPECTED NOPASSEDREELNOLENGTHFTCONTINUITY SHORTS(110VACBTWNSHLDS)DIELVOLTAGEITHSTAND5HINI.R.HIND.C.RES.FAIIDESCRIPTION PECIFIEDMEASURED2500VAC3240MEGn/M'.62n/H'KT.DIA. JKTTllKN.415HAX.405NOM.045NOM.036HIN.397NOM,001.040MIN.3300'kok161844.003-20011INSUL.THKN..023MINJKT.INSUL.THKN..014 HIN.05MIN.HIN.CABLEDESCRIPTION CONDUCTOR PRINTSIIIELD2x816AWG,7/.0192"TCBIWCableSystems,Inc.2/CII16AWG600VoltsAlum-Mylar tape,818AWG7/.0152"TCdrainwirePrintedCOLORCODEREMARKS:APPROVEDBY:Al(A'lT2PVPA1'Pl)AT1CAMh&f.I) ~pi~eBIWCABLESYSTEMS,INC.65BAYSTREETBOSTON,MA02125(617)265-2102TELEX94-0604BI%April1,1982Rochester Gas&ElectricCorporation 89EastAvenueRochester, NY14649Attention: Purchasing Oepartment Gentlemen: ROCHESTER GAS&ELECTRICP.O.¹N-EG-21257 BIWJOB¹10269Enclosedisacertificate ofcompliance, generaldatasheetandlaboratory testreportcoveringBIllpartnumber13244-'H-007, asrequiredbyyourabovementioned purchaseorder.Ifyouhaveanyquestions regarding thistestdata,pleasecontactus~Verytrulyyours,BIWCABLESYSTEMS,INC.FJE/mdChiefInspector equalityControlEnclosure ~~r,T~w1~.w)~)r<.s~g1g'c~(~~(yy,f ar1 E3IWDWHtEHV'&TEMP, INK.65BAYSTREETBOSTON.MA02:25(6'?)265-2102TELEX94-0604CERTIFICATE OFCOMPLIANCE BIWINV.NO.BIWORDERNO.10269CUSTOMER'S ORDERNO.N-EG-21257 IGinnaStationConstruction 1503LakeRd.Ontario,NY14519+Rochester Gas8Electric89EastAvenueRochester, NY146493/19/82DATEQUANTITY. SHIPPED1100'IWPARTNUMBER13244-H-007 DESCRIPTION BIWcertifies thisitemisincompliance withIEEE-383-1974 andtherequirements ofyourpurchaseorder,BIlJspecifications and10CFRPart21,."Iisistocertifythattheabovematerialfurnished againsttheabovepurchaseordernumberismadeinfullaccordance withthereferenced specification(s) andmeetsalloftherequirements ofthespecification(s) Electrical testreportsareonfileandareavailable forexamination uponrequest.CHIEFINSPEC,UALITYCONTROL BI'llCABLESYSTEMS,INC.BayStreet+Boston-'assachusetts 02125LABORATORY TESTREPORTDATE:Arill.1982LAB.TESTNO.:82C051GUSTORochester Gas&ElectricPURCHASEORDER%0.:N-EG-21257 BINP/N:13244-H-007 CABLETYPE:ControlCONTRACTNO.:1D269ITEMNO.:SPECIFICATI0N NO.:gA-20,Rev.311-15-78BILLOFMATERIALNO.:5-03071TESTSPERFORMED OriinalTensileStrenth&Elonation(jacket&insulation AirOvenAinacket&insulation Thisistocertifythatthefollowing cablefurnished againsttheaboveordernumberwastestedinfullaccordance withthereferenced specification(s) andmeetsalloftherequirements ofthespecification(8). Electrical testreportsareonfileandareavailable forexamination uponrequest.APPROVEDBY:77/LABORATORY MANAGER~AUTHORIZED FORRELEASEBYQUALITYCOROLCHIEFINSPECTOR J$ k~Y'p~BINCABLESYSTEMS,INC.LABCEQZCEY TESTREPORT0CUSTCEGZ: Rochester Gas5ElectricLABTESTNO..82C051CUSTOMERP0NON-EG-21257 'DJJOBNO1D269CUSTGHER, ZCEMNO1BINPARTKJMBER13244-H=007 QhZEril1SPECRvOrig.TensileStr.Orig.Elongation .AirOvenAgingTensileStrengthElongation CONDITIONING N'one7days9121'CSPECIFIED VALEJES700psi(min).250%75%OT(min)75%OE2245ps'i630%80%79%'MKETWMTSCONDITIONING Orig.TensileStr.Orig.Elongation AirOvenAgingTensileStrengthElongation .None7days9100'C"1800psi(min).300%85%OT(min)65%OE2400psi350%99%87% <CADIESYSTEMS,INC.GUST.ieGENERALDATASIIEETITEM81SPEC~-0CUST.P.O.4N-EG-2125 gC.FORklOt<<1BIWPART413244-H-007 WJOB41D269DATE8PIIYSICAL DATAELECTRICAL DATALOTSIZENOINSPECTED CONTINUITY .DIEL81VOLTAGE,SHORTSWITHSTANI.R.D.C..RES.NOPASSEDDESCRIPTION PEGIFIEDMEASUREDREELNOLENGTIIFTCHECK5MIN3500VACMIN2617MEGA/M'.72 n/M'KT.DIA. JKT.TIIKN..730MAX.715NOM.060NOM.048MIN.730NOM.002.054MIN1100'kok159001:683-20184.030NOMIWSUL.TIIKN..027MINJKT..020NOMINSUL.THKN..016MIN.030MIN.018-'IN.PRINTCABLEDESCRIPTION BIWCableSystems.Inc.(year)7/C-12AWGEPR/HYPInsul,HypJkt,600VCONnIICTOR 7x812AWG,7/.0305"TCSIIIELDn/aCOLORCODEPrintedREMARKS:APPROVEDBY:P~I61'F1~VP11'l)A1'llhlIhP121)

OillGihI'kill<6 DEPT.BXhCMLESYSTEMC5BMST.I'./PURCHASEORDERNO.~r.-Ji~WBOSTON,l&.02125I~i'OCHES1ER GASANOElECTRICCORPORAIION 89EASTAVENUEROCHESTER, NEWYORK1J649ATTENTIOHi PURCHASIHG DEPT.DATE12-9-81(p,bg~8<+""-'I"'"Dl'- ROCHESTER GASANDELECTRICCORPORATION A~~GHR,A. BAKER-ENR3262ooRmQXNNASTATXONCONSTRUCTION l503LAKERD~DATEREOUIREDINOURPLANTONORBEFOREANYQUESTIONS SHOULD8EDIRECTEDTO:642J.JONESCALL21d~Oid2)00TEH,U~+~,,2324ATDHcE0DAYSBOSTONPNAITEM0UANTITYDESCRIPTION 1F000FT.OF712AHGCONTROLCABLEASPERBIHQUOTATION 54334-SPDATED10-26-813,000FT.OFSXNGLETWISTEDSHXELDEDPARR516AbGXNSTRUllENTATXON CABLEASPERBXHQUOTATXOf543@-SPDATED11>>16-81EJ3OVEITEMSTOBESUPPLIEDNXTHCERTXFXCATE 0'OlGLXANCE TOFULLXZFE383-1974FLM1EANDLOCTESTTHESUPPLXERSlfALLPROVXDETESTREPORTSFORALLPRODUCTION TESTSEQUIPARANT TOBEFURNXSHED SHALTBECONTROLLED AQUALITYASSURANCE PROGRAM)ll t1HETINGTHEREQUXREI&NTS OFATTACHEDPGGEQA20TUPV.3BINNO.LIST2413F0048m.00DISCOIJNT YiFT(SKIPPING INFORMATION) TAXCODESTOREDEPTACCOUIIZCODEDIST.STA.CLMAJOR001324WORKORDERORCARCROUP0063-1JOSNO.6429ITEMOUANTITYN-60801EXTDESCRIPTION ATONCEBINNOLISTDISCOUNTDATED11-15-78CABLESHALLBZSHXPPEDINACCORDANCE 3VITHAH&X45'.2LEVELC"THEPROVISIONS OFREGULATION 10CFRPART21APPLIESTOTECXSPURCHASEORDER."TAXCODESTORENO.DEPTCODESTA.CLDISI'CCOUNTMIII.MAJORWORKORDERORCARCROUI'O(SHIPPING INFORMATION) 08.6429}}