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Westinghouse              Energy Systems                                      Bm 355                                            L Pittsburgh Pennsylvania 15230-0355                :
Electric Corporation NTD-NRC-94-4305                                    i DCP/NRCO215                                        ;
Docket No.: STN-52-003                              j
  '                                                                                                                                          i September 19,1994 Document Control Desk                                                                                                              ,
U.S. Nuclear Regulatory Commission                                                                                                ;
Washington, D.C. 20555
                                                                                                                                            .. j A'ITENTION:          R.W.EORCHARDT t
 
==SUBJECT:==
            - WESTINGHOUSE RESPONSES TO NRC REQUESTS FOR ADDITIONAL INFORMATION ON THE AP600                                                                                    ;
 
==Dear Mr. Borchardt:==
 
i Enclosed are three copies of the Westinghouse responses to NRC requests for additional information on the AP600 from your letters of April 29,1994, May 23,1994, May 24,1994, June 15,1994, and August 15,1994. This completes the responses associated with the April 29, May 24, June 15 and August 15 letters. In addition, revisions of responses previously submitted are provided. A listing of the NRC requests for additional information responded to in this letter is contained in Attachment A.
Attachment B is a listing of the questions associated with your letters of April 29,1994, May 24, 1994, June 15,1994, and August 15,1994 and the date of the Westinghouse letters that transmitted                                  ;
the responses.
These responses are also provided as electronic files in Wordperfect 5.1 format with Mr. Kenyon's                                  l COPY.                                                                                                                              ,
If you have any questions on this material, please contact Mr. Brian A. McIntyre at 412-374-4334.                                  j f
i
          . Nicholas J. Liparuto,    ager                                                                                                    !
Nuclear Safety Regulatory And Licensing Activities                                                                                l
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      .                                    ATTACHMENT A AP600 RAI RESPONSES SUBMITTED SEPTEMBER 19,1994 l
RAI No.                        Issue 220.063R01: Air baffle structural design 260.030  l System / component not included in test descriptions 260.031  : System / component not included in test descriptions 410.206  : Ilydrogen concentration, safety related SSCs 440.012R01: ADS testing 480.036R01: Diffusion flames above IRWST 480.077  : Isolation valves >10 ft 90m cont wall                    ;
952.090  : PRHR test data 952.092  : OSU Test Facility Information 1
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Pnted: 0S/1554 ATTACHMENT B CROSS REFERENCE. OF WESTINGHOUSE RAI RESPONSE TRANSMITTALS TO NRC LETTERS OF APRIL 29,1994, MAY 24,1994, JUNE 15,1994, AUGUST 15,1994 Question                                    issue                  NRC    Westinghouse        I No.                                                              Letter Transmittal Date    I 220 092        Containment structural calculations                  06/16/94    07/27,94 220.093        Containment severe accident loading                  06/16 S 4  08/03/94 260 023        Startup and/or preoperational testing                05/2494    07/08/94 260 024        Scoping document for startup & pre-op testing        05/2494    07/22/94          i 260 025        Startup administrative manual                        05/2494    07/22 S4 260 026        Pre.op tests for first plant only                    05/2494    08/08/94 260 027        Test program schedule as COL item                    05/2494    07/22/94 260 028        Individual test descriptions                        05/2494    07/22,94 260.029        Basis for determining acceptable performanc2        05/2494    07/22/94 260.030        System / component not included in test descriptions 05/24/94    09/19/94          .
260.031        System / component not included in test desenptions  05/2494    09/19/94 260 032        SSAR Section 14.2.9                                  05/2494    07/22 S4 480.049        Provisions for Type C testing. Table 6.2.31          04'29/94    07/25,94 480.050        Type C testing of service air                        04'29 S 4  07/25/94 480 051        Component cooling system isolation signals          04/29/94    06/16/94 480.052        SSAR Table 6.2.31 & Figure 9 2.4-1                  0429S4      07/25S4 480 053        Cont pressure instrument line penetration RG 1.11    04/29/94    07/08/94 480.054        Type C testing of RHR suction isolation valves      04'29 S 4  07/08/94 480 055        Inadentified NRHR penetrations                      04'29/94    07/29/94 480.056        Relief valves as containment isolation barners      0429/94    07/25 S4 480 057        LTC signal                                          0479/94    07/01 S 4 480.058        Asrtock seal testing as reduced pressure            04'29/94    07/27/94 480 059        Method of testing spare penetrations                04'29 S 4  07/01/94 480 060        manual vs remote manual                              04/29G4    07/25/94 480 061        Chilled water return isolation valve size            0429/94    07/27/94 480.062        Steam generator isolation valve closure time        04'29/94    06/27/94 480.063        Nonsafety power supply for hydrogen recombiners      0429/94    07/01/94 480 064        Rate of hydrogen generation due to radiolysis        04/29/94    08/03/94 480 065        Potential for draan clogging from coatings          0429/94    07/08/94 480 066        Margin between max calculated & design cont press    0429/94    07/25/94 480 067        HT coefficient sensitivity to node see near wall    04'29 S 4  07/22 S4 480 068        Postulated break size for subcompartment analyses    04'29/94    07/25/94 480 069        Use of TMD code for M&E releases                    04/29/94    07/25/94 480 070        Containment pressure anatyses for ECCS performance  04/29/94    07/27/94          ,
480 071        Testing of containment heat transfer                04'29/94    07/01/94          ,
480 072        Credit taken for secondary containment dunng DBA '  04/29/94    06/27/94 480 073        Closure time for containment isolation vanes        0429/94    07/08 S4 480 074        Recombiner power supply; post-LOCA cont purging      04/29 S 4  07/22/94 480.075        Containment leakage testing                          04'29/94    07/15/94 480 076        Containment penetrations beyond " state of art"      0429/94    07/29/94 480 077        isolation vanes >10 ft from cont wall                04/29/94    09/19/94          k 480 078        Max cont. P,T for severe accident conditions        0429S4      06/30/94 480 079        Fuel-coolant interaction parameters                  06/16/94    09/02/94 952 090        PRHR test data                                      06/16S 4    09/19/94 952 091        CMT Test Facility Drawings                          08/15S4    08/26/94 952 092        OSU Test Facility Information                        08/15/94    09/19/94 Records ponted:46 Page1
 
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  , NRC REQUEST FOR ADDITIONAL INFORMATION g    Ea
                                                                                                                ..=
Response Revision 1 Question 220.63 For the air baf fle,
: a. pertaining to the fatigue aspects of the containment shell design, provide information on the magnitude, distribution and number of cycles of the stresses induced by the wind,
: b. consider the potential of tornado missiles generated by the air baffle and discuss whether or not the air deflector is protected against tornado missiles, and
: c. provide detailed information of the flexible seal between the air baffle and the shield building roof.
Response: (Revision 1)
: a. SSAR Section 3.3 describes the design wind conditions and resulting loads for the AP600. Wind tunnel tests are reported in WCAP-13323-P, WCAP-14068 and WCAP-14169 (References 220.63-1,2 and 3) . The data from these tests was used to determine wind pressure loads on the containment vessel and air baffle for the design wind and the tornado.
* Wind conditions result in a pressure reduction in the annulus between the shield building and the containment vessel as well as above the containment dome. The maximum reduction is 0.87 Mkpsi for the 110 mph design wind. This reduced pressure is equivalent to an increase in containment internal pressure, and is within the normal operating range for containment pressure (-0.2 to 1.0 psig). Stresses resulting from this pressure are small and will not contribute to fatigue.
* Wind conditions result in a small wind load across the containment vessel. This is maximum opposite the air intakes where positive pressures occur on the windward side and negative pressures occur on the leew ard side. l_ateral loads on the containment vessel are developed in Reference 220.63-3. This reference uses the results of the Phase IVA tests reported in Reference 220.63-2 and calculates the resultant lateral loads on the vessel for each level of taps. Figures 4 - 7 of Reference 220.63-3 rSw the distribution of the pressure around the circumference at the instant in time corresponding to the uaximum lateral load.
These figures show that the pressure is fairly uniform around the circumference and that the differential loads on the Sessel are small. However, for completene.ss the loads are included in the containment vessel design specification. Resulting stresses are small and do not contribute to fatigue.
: b. As described in SSAR Subsection 3.8.4.1.3, the air baffle is designed for the wind and pressure loads from the tornado and hence it will not fail and generate missiles. The air baffle is protected from tornado missiles by the shield building. The upper portion of the air baffle (designated as the air deflector in the RAI) may be subjected to missile impact by missiles that could pass through the air inlets. This portion of the air baffle is constructed from one quarter inch thick plate, which would stop small missiles but would experience local damage from the large tornado missiles. Such damage would not prevent function of the air baffle.
W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION Response Revision 1
: c. Information on the flexible seal was provided in the response to RAI 220.28
 
==References:==
 
220.63-1. WCAP-13323-P. Phase 11 Wind Tunnel Testing for the Westinghouse AP600 Reactor, June,1992 220.63-2. WCAP-14068, Phase IVA Wind Tunnel Testing for the Westinghouse AP(40 Reactor, May,1994 220.63-3. WCAP-14169, Phase IVA Wind Tunnel Testing for the Westinghouse AP600 Reactor, Supplernental Report, September lo94 SSAR Revision: NONE i
220.63(R1)-2 W Westinghouse
 
1 l
1 l
NRC REQUEST FOR ADDITIONAL INFORMATION ii==    T=.g Ei I
Ouestion 260.30                                                                                                        '
The preoperational and startup test phase descriptions in Section 14.2.8, " Individual Test Descriptions," of the SSAR do not provide assurance that the operability of several of tie systems and components listed in Appendix A of Regulatory Gwde 1.68 (Revision 2) will be demonstrated. "11e test abstracts of Section 14.2.8 should be expanded to address the following items identified in Appendix A to RG 1.68, or Section IA of the            l SSAR should be revised to provide technical justification for any excepticns taken.
RG                                                                                                                l Paragraph        System / Component l
l
: 1.                Preoperational Testing I
1.a.(2)(i)        Pressurizer safety valves.
1.b.(1)          Control rod withdrawal inhibit and rod runback functions.
l.c              Dnene actuation system that provides protection of facility for anticipated transients without a scram (ATWS).
I 1.e (4)          Steam generator pressure safety valves.
I .e.( 10)        Feedwater heater and drains.
                                                                                                                      )
l 1.f.( 2 )        Cooling towers arxl associated auxilianes.
1.j.(7)          Leak detection systems used to detect failures in ECCS and containment recirculation systems
{
located outside containment. For example, potential leakage in normal RHR system or the post accident sampling systems that could be used to rectrculate reactor coolant outside containment after an accident.
1.j.(8)          Automatic reactor power control system and pnmary T-average control system.
1.j.( 13)        Excore neutron instrumentation.
1.j.(17)          Feedwater heater temperature, level, and bypa.;s controls.
1.j (20)          Instrumentation used to detect extemal and intemal ficoding conditions.
1.j.(22)          Instrumentation used to track the course of postulated accidents such as: containtnent wide-range pressure indicators, reactor vessel water level monitors, containment sump level monitors, high radiation detectors, and humidity monitors.
WB5tingh0USB
 
                                                                                                                    )
I l
NRC REQUEST FOR ADDmONAL INFORMATION                    I gu      mi l.j.(23)    Post-accident hydrogen metutors.
1.j.(24)    Annunciators for reactor control and engineered safety features.
1.k.(2)      Personnel monitors and radiation survey instruments. As the calibration program applied to these devices will be site specific, it would be appropriate to identify this as a COL action item.
1.k.(3)      Laboratory equipment used to analyze or measure radiation levels and radioactivity concentrations.
1.1.(5)      Isolation features for condenser offgas systems.
1.m.(4)      Static load testing at 125-percent rated load of cranes, boists, and associated lifting arx1 rigging equipment.
1.n.(5)      Secondary sampling systems.
1.n A 9)    Drain systems and pumping systems serving essential areas.
1.n.(12)    Boron secovery systern.
1.nl l3)    Commurucations systems relating to offsite emergency notification.
1.n ( 14)(c) Class IE electrical room heating, ventilating, and air conditioning.
1.n.( 14)(f) Main Control Room: Proper operation of smoke and toxic chemical detection systems and ventilation shutdown devices, including leakughtness of ducts.
1.nd 15)    Shield coohng systems.
1.o.( 1)    Dynamic and static load tests of reactor components handling system cranes, hoists, and associated liftmg and rigging equipment.
1.o12)      Protective devices and interlocks of reactor components handling system equipment, 1.o.(3)      Safety devices for reactor components handling systems equipment.
: 2.          Initial Fuel Loading and Precritical Tests 2.f          Reactor core and other major components differential pressure and vibution testing after fuel loadmg.
4            l.ow Power Testine 260.30-2 3 Westinghouse 1
j
 
l l
l NRC REQUEST FOR ADDITIONAL INFORMATION                                                                          l n=    E
                                                                                                              !5 4.c          Pseudo rod ejection test.
4.i          Control rod block and inhibit functions.
: 5.            Power Ascension Tests 5.e          Pseudo rod ejection test.
5.m          Reactor core and major reactor coolant system components differential pressure.
5.r          Process computer and control room computer.
5.t          Pressurizer safety valves and secondary system safety valves.
5.c.c        laciude a test description for power asceasion tests to demonstrate that gaseous and liquid radioactive waste processing, storage, and release systems operate in accordance with design.
5.g.g        Design features to prevent or mitigate anticipated transients without scram (ATWS).
5.k.k        Dynamic response of the plant for loss of feedwater heaters or bypassing feedwater heaters.
260.30-3 W Westincrhouse l
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1 1
I NRC REQUEST FOR ADDITIONAL INFORMATION                l
 
===Response===
The specific response to each paragraph question follows:                                                            1 1
RG Paragraph System / Component
: 1.            Preorierational Testing 1.a.(2)(i)    Pressurizer safety valves.
The test is specified in Section 3.1.2 of the AP600 ITAAC. This testing will be conducted as required by ASME Code Section Ill, subsection NB.
No test abstract needs to be added or amended.
1.b.(1)      Control rod withdrawal inhibit and rod runback functions.
The control rod withdrawal inhibit and runback functions are tested as part of reactor control, rod control and digital RPI Abstract 14.2.8.1.63. This test requires inputs from other systems such as the NIS. Objective identified in the Abstract " Demonstrate Operation of the Rod Control System in Response to Interlock Signals" provides for the testing of these functions.
No test abstract needs to be added or amerkied.
l.c          Diverse actuation system that provides protection of facility for anticipated transients without scram (ATWS).
Diverse actuation system testing is provided in the inspections, Tests, Analysis, and Acceptance Cnteria (ITAAC) Section 3.5.1, Diverse Actuation System.
No test abstract needs to be added or amerxied.                                                        j 1.e.(4)      Steam generator pressure safety valves.
Steam generator pressure safety valves are identified in ITAAC, Section 3.2.5 under safety related functions. Steam generator safety valves will be tested according to ASME Section III, Sub-Section NC.                                                                                            ;
i No test abstract needs to be added or amended.
Ie.(10)      Feedwater heater and drains.
260.30-4 W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION EE    =p
                                                                                                        =      2 Feedwater heaters are tested under Abstract 14.2.8.1.30, Feedwater Control System. Feedwater drains are tested as part of another series of non-safety related plant systems ahich are not included in the SSAR.
No test abstract needs to be added or amended.
1.f.( 2)  Coohng towers and associated auxiliaries.
Separate cooling towers and associated auxiliaries are provided for the circulating water system (CWS) and service water system (SWS). The circulating water system is not safety related. CWS is site specific and is the responsibility of the Combined Licensing Applicant. The cooling towers associated with the service water system provide a non-safety related shutdown decay beat removal path. The SWS is tested as part of ITAAC 3.3.9.
No test abstract reeds to be added or amended.
1.j.(7)  Leak detection systems used to detect failures in ECCS and containment recirculation systems located outside contamment. For example, potential leakage in normal RHR system or the post accident sampling systems that could be used to recirculate reactor coolant outside containment after an accident.
The AP600 ECCS including recirculation capability is fully contained within the containment. No leak detection system is required or provided for the post accident sampling system.
No test abstract reeds to be added or amended.
1.j (8)  Automatic reactor power control system and primary T-average control system.
Automatic reactor power control system and primary T average control system are tested per a program of start-up tests that include the following Abstracts.
14.2.8.2.12      Rapid Power Reduction System 14.2.8.2.24      Process Installation Alignment 14.2.8.2.37      Power Ascen., ion Test Sequence 14.2.8.2.42      Plant Performance 14.2.8.2.43      Thermai Power Measurement and State Point Data Collection 14.2.8.2.45      Start-Up Adjustment of . Reactor Control System 14.2.8.2.46      Plant Control System 14.2.8.2 A9      Load Swing Test 14.2 8.2.50      50 Percent Load Rejection 14.2.8.2.51      100 Percent Load Rejection 14.2.8.2.52      Load Follow Demonstration 14.2.8.2.54      Nuclear Steam Supply System Performance Test W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION 2"
14.2.8.2.55        Plant Trip From 100 Percent Power No test abstract needs to be adde ' 't amended.
1.j.(13)    Excore neutron instrumentation.
Excore neutron instrumentation is tested per Abstract 14.2.8.2.44.
No test abstract needs to be added or amended.
1.j.( 17)  Feedwater heater temperature, level, and bypass controls.
See above response to RAI 260.30, Paragraph I e.(10).
No test abstract needs to be added or amended..
1.j.(20)    Instrumentation used to detect extemal and intemal flooding corxiitions.
The non-safety related sump instrumentation is tested as part of the construction tests and it is not necessary to include as part of Chapter 14 The containment sump level instrumentation is tested under 1.j(22) below.
No test abstract needs to be added or amended.
1.jd22)    Instrumentation used to track the course of postulated accidents such as: containment wide-range pressure irxticators, reactor vessel water level monitors, containment sump level monitors, high radiation detectors, and humidity monitors.
Instrumentation used for tracking the course of postulated accidents is tested per test Abstract 14.2.8.1.60, post-accident monitoring and sampling functions.
1.jd23)    Post-accident bydregen monitors.
See above response to RAI Question 260.30, Paragraph 1.J.(22)
No tests abstract needs to be added or amended.
1.j.(24)    Annunciators for reactor control and engineered safety features.
Annunciator testing is identified in Abstract 14.2.8.1.72. Protection and Safety Monitoring System.
No tests abstract needs to be added or amended.
260.30-6 3 Westinghouse
 
i l
l NRC REQUEST FOR ADDITIONAL INFORMATION                                                                            l E:
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Es l .k.(2)  Personnel monitors and radiation survey instruments.
The cahbration program applied to these devices will be site specific, and is not part of the standard APM10 design.
No tests bstract needs to be added or amended.
1.k.(3)    Laboratory equipment used to analyze or measure radiation levels and radioactivity concentrations.
APM)0 standard plant radiatwn effluent monitoring sutvey instrument testing is identified in Abstract 14.2.8.1.20, Radiation and Effluent Monitonng Systems. The calibration program applied to these devices will be site specific and is not part of the standard AP600 design.
No tests abstract needs to be added or amended.
1.1.(5)    Isolation features for condenser offgas systems.
The condenser air removal system is tested under Abstract 14.2.8.1.44.
No test abstract needs to be added or amended, l .m.( 4)  Static load testing at 125-percent rated load of cranes, hoists. and associated lifting and rigging equipment.
This testing is required per ASME code, which in tum references ANSL standards. Sections 3.1 and 3.3.5 of the AP600 ITAACs require this to be done for fuel handling equipment and containment polar crane.
No test abstract needs to be added or amended.
1.n.(5)    Secondary samphng systems.
The secondary sampling system is tested as pan of Abstract 14.2.8.2.19 " Primary and Secondary Chemistry."
No test abstract needs to be added or amended.
1.ru9)    Drain systems and pumping systems serving essential areas.
Function will be tested per abstract 14.2.8.1.37. Radioactive Waste Drain System No tests abstract needs to be added or amended.
Vj Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION hF      =m l
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l 1.n.(12)      Boron recovery system.
The AP600 does not have a boron recovery system.
No test abstract needs to be added or amended.
1.n.( 13)    Communications systems relating to offsite emergency noutication.
This system is a Combined License Applicant responsibility.
1.n.( 14)(c) Class IE electrical room heating, ventilating, and air conditioning.
This is identified in ITAAC Section 3.7.1, Nuclear Island Non-Radioactive Ventilation System and also m Abstract 14.2.8.1.101 Nuclear Island Non-Radioactive Ventilation System.
No test abstract needs to be added or amended.
1.n.(14)(f) Main Control Room: Proper cperation of smoke and toxic chemical detection systems and ventilation shutdown devices, including leaktightness of ducts.
This is identified in Abstracts 14.2.8.1.99 Main Control Room Ventilation System and 14.2.8.1.100 Main Control Room Habitability System. No toxic chemical detector system is required for the AP600 since toxic chemicals are not used.
No test abstract needs to be added or amerxled.
1.n.( 15)    Shield cooling systems.                                                                            l l
This system is not applicable to the AP600.
No test abstract needs to be added or amended.
l 1.o.( 1)      Dynamic and static load tests of reactor components handling system cranes, boists, and associated i lifting arx! rigging equipment.                                                                    !
Tests are identified in ITAAC Table 3.1.1-1.
No test abstract needs to be added or amended.
i 1.0(2)        Protective devices arx1 interlocks of reactor components handling system equipment.
                                                                                          =                          ,
Tests are identified in ITAAC Table 3.1.1-1.                                                      )
260.30-8 W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION IEE EE n:    :E No test abstracts needs to be added or amended.
1.0 (3)        Safety devices for reactor components handling systems equipment.
Tests are identified in ITAAC Table 3.1.1-1.
No test abstract needs to be added or amended.
: 2. Initial Fuel Loading and Precntical Tests 2.f        Reactor core and other major components differential pressure and vibration testing after fuel loading.
Reactor coolant system flow measurements are performed both prior to criticality and at full power.
Perfonnance criteria are that the flow is less than the mechanical design limits.
This test Abstract 14.2.8.2.13 " Reactor Coolant System Flow Measurement" will be revised to include a Maximum Allowable Flow criteria.
: 4. Low Power Testing 4.c        Pseud < mi ejection test.
Tlus test is not performed in the " Low Power" condition. See Item 5.e below.
4.i        Control rod block and inhibit functions.
These functions are tested as pan of Abstract 14.2.8.1.63 Reactor Control Rod Control and Digital Rod Position Indication and Abstract 14.2.8.1.71 Control Rod Drive Mechanisms. Just prior to criticality, functions are again checked in Abstract 14.2.8.2.8 Rod Control System and under plant hot & cold corxbtions tested per 14.2.8.2.10 Control Rod Drive Mechanisms.
No test abstract needs to be added or amended.
: 5. Power Ascen.sion Tests 5.e        Pseudo rod ejection test.
1 This test is described in Abstract 14.2.8.2.47.
5.m        Reactor core and major reactor coolant system components differential pressure.
See response to item above.
W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION y      Hg
_      e 5.r      Process computer and control room computer.
The process and control room computers must be operable prior to core loading. This is tested as desenbed in Abstract 14.2.8.1.17. As a part of the program of statepoint data collection, comparisons of the measured parameters air made with the process computer information. Abstract 14.2.8.2.43 will be rnodified to reflect this. The performance criteria is that the process computer measured parameters agree with the pnmary measurements withm the specific prescnbed tolerances.
5.t      Pressurizer safety valves and secordary system safety valves.
See items 1.a.(2)i and 1.e(4) above.
5.c.c    Include a test descnption for power ascension tests to demortstrate that gaseous and liquid radioactive waste processing, storage, and release systems operate in accordance with design.
The gaseous and liquid waste systems are tested in the preoperational test per Abstracts 14.2.8.1.24 and 14.2.8.1.35.
No test abstract needs to be added or amended.
5.g g    Design features to prevent or mitigate anticipated transients without scram (ATWS).
Designed fe:,ture testing is identified in ITAAC Section 3.5.1 Diverse Actuation System.
No test abstract reeds to be added or amended.
5.L.L    Dynamic response of the plant for loss of feedwater heaters or bypassing feedwater heaters.
A test abstract addressing the dynamic response of the plant for loss of feedwater heaters will be added to Chapter 14. The proposed test abstract is provided below.
SSAR Revision:
Revise SSAR subsection 14.2.8.2.13, " Reactor Coolant System Flow Measurement" as follows:
Performance Criteria The reactor coolant system flow detemiined from the measurements at approximately 100 percent        j rated thermal power equals or exceeds the minimum value required by the plant technical              :
I specifications and is less than or equal to Mecharucal Design Flow. See SSAR subsection 5.1.4.4.
1 Add the following test abstract to SSAR Chapter 14:
260.30-10 W Westinghouse
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                . NRC REQUEST FOR ADDITIONAL INFORMATION i
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14.2.8.2.x      " Dynamic Response for Loss of Feedwater Heater" Objective To demonstrate feedwater heater bypass and/or condensate recirculation capability due to a feedwater heater or feedwater heater control malfunction.
Prerequisites Instrumentation monitoring the feedwater system and the feedwater feater operating parameters has been calibrated and is functioning nonnally.
Feedwater system and extraction heating steam have been placed in normal operation.                          ,
Portable test instrumentation capable of injecting control loop test signals is available and within          1 calibration due date.
r Test Method                                                            3 Check for proper setting of feedwater heater level controls.
                                                                                                                                                  )
Check for proper setting of feedwater heater bypass controls.
                                                                                                                                                  ]
Verify correct operation of extraction steam non-return valves and isolation valves to prevent                ;
turbine water induction.
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Verify correct operation of condensate recirculation and bypass isolation valves.                              !
Verify correct operation of annunciator and indicating lights in Main and Auxiliary Control Rooms.
Acceptance Criteria Feedwater heater controls perform the design function of bypassing feedwater heaters or retuming condensate to the main condenser, isolation of extraction steam, and verify correct response of remote and local alanns, indicating lights, and interlocks.
Modify SSAR subsection 14.2.8.2.43 as follows:
14.2.8.2.43            Thormal Power Measurement and Statepoint Data Collection Objectives
[ W85tingh0LISO r                ,    ,    ,.              _-                  ,      _                ,  . ~ , - .              - -,
 
NRC REQUEST FOR ADDITIONAL INFORMATION Obtain thermal power measurement and statepoint data at selected power levels during the power ascension testing program, typically at 25,50,75, aral 100?c of rated thermal power.
Compare measured data from primary instrumentation with process and control room computer indications.
Prerequisites The following eympment is installed and is checked out and operational: sensors for measuring steam generator feedwater temperature, differentir.1 pressure measuring devices for determining feedwater flow to each steam generator, and pressure gauges to measure ster 1ra pressure at steam generator outlets.
The following control systems are in automatic: pressurizer pressure and level, and steam generator level.
Tne plant process computer is available for logging supplemental plant data.
Reactor power is stable at the required level.
Test Method                                                    i a
The required data are obtained using installed plant equipment, special test equipment, and the plant process computer. %ese data are subsequently used to determine reactor thermal power and assess the performance of the plant.
Performance Criterion The process computer measured parameters agree with the primary measurements within prescribed tolerances]    , En te .!  -
r.!y r- $c ca!!cc4awef4m i
i 260.30-12 W - Westinehouse=
 
NRC REQUEST FOR ADDITIONAL NFORMATION
                                                                                                          =
j:n j Ouestion 260.31 The preoperational and startup test phase descriptions in Section 14.2.8, " Individual Test Descriptions," of the SSAR do not provide assurance that the operability of several of the systems and components listed in the following regulatory guides will be demonstrated. The test abstracts of Section 14.2.8 of the SSAR should be expanded to address the following items, or Section IA of the SSAR should be revised to provide technical jusuficauon for any exceptions taken.
: a.        Regulatory Guide 1.68.2, " Initial Startup Test Program To Demonstrate Remote Shutdown Capability For Water-Cooled Nuclear Power Plants" - Preoperational test abstract 14.2.8.1.94, " Remote ShutdowTi" does not provide sufficient detail to venfy conformance with the following Regulatory Positions (RPs) of RG 1.68.2.
: 1. Hot Standby Demonstration (RP C.3), including:
A. With initial conditions e: die reactor at a moderate power level (10 to 25 percent) sufficiently high that plant systems are in the normal configuration with the turbine generator in operation and with the minimum shift crew; B. Demonstrate using only credited remote shutdown equipment the capability to achieve hot standby status and maintain stable hot standby conditions for at least 30 minutes.
: 2. Cold Shutdown Demonstration (RP C.4), including:
A. With the plant at hot standby conditions; B. With the procedurally designated crew positions; C. Demonstrate usmg only credited remote shutdown equipment the capability to perform a partial cooldown by performing the following actions:
(1)      Lower reactor coolant pressure and temperature sufficiently to permit operation of the RHR system; (2)      Initiate and control operation of the RHR system; (3)      Establish a heat transfer path to the ultimate heat sink, (4)      Reduce reactor coolant temperature approximately 50 F using the DHR system.
260.31-1 3 Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION
: b.      Regulatory Guide 1.68.3, "Preoperational Testing of Instrument and Control Air Systems" -
Preoperational test abstract 14.2.8.1.6, " Compressed and Instrument Air Systems" does not provide sufficient detail to venfy confonnance with the following RPs of RG 1.68.3:
: 1. After coolers, oil separators, air receivers, and pressure-reducing stations (RP C.2):
: 2. Flow, temperature, and pressure meet design specifications (RP C.4);
: 3. Total air demand with leakage meets design (RP C.5);
: 4. Single failure criterion (RP C.7);
: 5. Sudden and gradual loss of system pressure and appropriate response of air-powered equipment (RP C.8 );
: 6. Functional test for increase in the air supply system pressure does not cause loss of operability (RP C.11 ).
: c. Regulatory Guide 1.140, " Design, Testing, and Maintenance Criteria For Nonnal Ventilation Exhaust System Air Filtration and Adsorption Units of Light-Water-Cooled Nuclear Power Plants" - Preopera-tional test abstracts 14.2.8.1.28, " Containment Air Filtration System," 14.2.8.1.29, " Radiologically Controlled Area Ventilation Test," and 14.2.8.1.88, "High-Efficiency Particulate Air Filters and Charcoal Absorbers" do not provide sufficient detail to verify conformance with the following RR of RG 1.140:
: 1. Heaters (RP C.3.a);
: 2. Prefilters (RP C.3.m);
: 3. HEPA filters DOP tests (RPs C.3.b and C.5.c);
: 4. Ductwork (RP C.3.f);
: 5. Fans arxi motors mounting and ductwork (RP C.3.i);
: 6. Dampers (RP C.3.1):
: 7. Adsorber sections / cells and activated charcoal (RPs C.3.h and C.5.d).
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I 260.31-2 W Westinghouse
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NRC REQUEST FOR ADDITIONAL INFORMATION                                                                            j
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1 Response-                                                                                                        I l
a.1    Requirements of RG 1.68.2 will be met by Test Abstract 14.2.8.1.103, " Remote Shutdown Using Passive Systems (first plant only)," which wdl be added as a new test abstract to include Passive Core Cooling System controls at the remote location. The actual plant procedure prepared by the COL Applicant will contain the level of detail shown in RG 1.68.2.
a.2  Requirements of RG 1.68.2 regarding Cold Shutdown Demonstration (RP C.4) are met by Test Abstract 14.2.8.1.94. " Remote Shutdown (fir;t plant only)".
No test abstract needs to be added or amended.
: b. Regulatory Guide 1.68.3 "Preoperational Testing of Instrument and Control Air Systems" applies to safety application of instrument air systems. Preoperational Test Abstract 14.2.8.1.6, " Compressed and Instrument Air Systems", applies to the non-safety related AP600 instrument air system. No safety related function is prevented by malfunction of this system.
No test abstract needs to be added or amended.
c.'  Regulatory Guide 1.140, " Design, Testing and Maintenance Criteria for Normal Ventilation Exhaust System Air Filtration and Adsorption Units of Light Water-Cooled Nuclear Power Plants" applies to safety ventilation systems. Abstracts 14.2.8.1.28, and 14.2.8.1.88 apply for non-safety related systems.
These systems are not necessary for safe shutdown of the plant. Nonradioactive Ventilation Systems are also tested per AP600 Inspection Test Analysis and Mceptance Criteria Sections 3.7.1, 3.7.3 and 3.7.4.
Abstract 14.2.8.1.29 Radiologically Controlled Area is abc non-safety related. The plant procedures for the nonradioactive Ventilation Systems will contain detail e required by RG 1.140 and is the responsibility of the Combined License applicant.
No test abstracts needs to be added or amended.
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W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION
    ;g si 1
      =
        . e e, SSAR Revision:
Revise SSAR subsection 14.2.8.1.103 to include the following test abstract:
14.2.8.1.103 Remote Shutdown from 10 to 25 Percent Power (First Plant Only)
Objectives With the reactor at 10 to 25 percent power and the turbine generator in operation, demonstrate the ability to cooldown the plant using controls and instrumentation located outside the control room.
Prerequisites Initial conditions of the reactor at a moderate power level (10 to 25 percent), sufficiently high that plant systems are in the normal configuration with the turbine generator in operation.
Test 51ethod With a minimum crew and using only credited remote shutdown equipment. achieve hot standby status and maintain stable hot standby conditions for at least 30 minutes.
Performance Criteria The ability to reach and maintain hot standby conditions using remote controls and instrumentation from outside the control room has been demonstrated.
PRA Revision: NONE l
260.31-4 W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION                                                                                l
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Question 410.206 The February 25. 1993, response to Q410.60 states that hydrogen is supplied to the CVS inside containment from one 550 sef H2bottle located in the plant gases storage tank area. The maximum concentration within the CVS          !
compartment was found to be 4.3 percent, less than the detonation limits in NUREG/CR-2017. Areas other than the CVS compartment were also considered with the maximum concentration being ~4.4 percent in the valve / piping penetration room at the 100' elevation of the Auxiliary Building (12420 ft3 ). However, this apparently assumes      !
uniform mixing within the containment. How is this assured'                                                          l l
Additionally. the CVS has high-energy (HE) portions in the auxiliary building that are not designed to Code requirements. Specifically, this includes the portion of CVS from the makeup pumps to the CIVs. Are these HE portions separated from safety-related equipment in the auxiliary building? If so, what is the nature of the separation? Is it by physical spacing, by separate enclosures, or by the use of barriers? How will safety-related SSCs be protected from missiles generated during a postulated failure of this portion of the CVS?
 
===Response===
He maximum hydrogen concentration of the CVS compartment inside containment was calculated assuming that a failure of the hydrogen supply line releases the entire contents of a single hydrogen bottle into that compartment.
In calculating the maximum hydrogen concentration, uniform mixing within the CVS compartment was assumed.
No credit was taken for hydrogen escaping from the CVS compartment into other areas of the containment, and thus mixing with other parts of the containment is not a factor.
Similarly, the maximum hydrogen concentration in the valverpiping room in the auxiliary building was calculated assuming that the contents of a single hydrogen bottle is released and uniform mixing occurs. No credit was taken for hydrogen escaping into other areas of the auxiliary building.
The CVS high energy lines located in the auxiliary building are routed from the CVS makeup pumps to the              I containment penetration via a pipe chase except for a small segment of the lines located in the room containing the makeup pumps. Rese lines are not completely separated from safety-related lines. Containment penetrations and containment isolation salves are located in the pipe chase. The ability to achieve safe shutdown given a rupture is  ;
maintained, Complete separation is not necessary.
1 The ability to a;hieve safe shutdown given a rupture in one of the high energy lines from the CVS makeup pumps        '
is maintained by the following features:
: 1. The CVS makeup line is routed through a pipe chase with lines that are not required for safe shutdown of the plant, l
: 2. Containment isolation valves located in the pipe chase with the CVS makeup line are located sufficiently far    )
away from the CVS pipe break locations.                                                                          ;
l 410.206-1 W
    - WestinEhouse l
 
NRC REQUEST FOR ADDITIONAL INFORMATION Pipe breaks are postulated to occur at the terminal ends of a piping run for those lines which are not designed using mechanistic pipe break criteria. The terminal ends are defined as either:
A. Connection points to structures, components, or anchors that act as essentially rigid restraints to piping translation and rotational motion due to static or dynamic loading.
B. Branch intersection points for the branch line unless the following are met: the branch and the main piping systems are modeled in the same static, dynamic and thermal analyses and the branch and main run are of comparable size and fixity.
The terminal ends for the CVS piping located outside containment se at the discharge flanges of the CVS makeup pumps, at an anchor located approximately midw ay between the pumps and the containment penetration and at the containment penetration. Pipe breaks are not postulated at intennediate points and the total pipe stress is controlled. Due to the small nominal diameter of the CVS lines, only circumferenti,al breaks are postulated at these terminal ends. Containment isolation valves for other lines are not located near the three postulated pipe break locations.                                                                                                    i
: 3. Safety related equipment located in the auxiliary building is separated from the CVS makeup line by the reinforced concrete walls.
: 4. The safety related lines in the vicinity of the containment penetration for the CVS charging line are not required for safe shutdown.
: 5. The room containing the CVS makeup pumps does not contain equipment required for safe shutdown.
tt Since the CVS supply line alwats contains cold water there are no environmental or pressurization affects from a CVS line break. Water spra ffects can not damage process piping in the pipe chase. There are no safety related electrical connections or instrument lines in the vicinity of the pipe break locations.
There are no missiles postulated w hich could impact safety related structures, systems and components (SSCs) along this portion of the CVS high energy line.
SSAR Revision: NONE 410.20G-2 W
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r A                                                                                                                            1 NRC REQUEST FOR ADDITIONAL INFORMATION
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                                                                                                                        =w Response Revision 1
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i Question 440.12 i
Since Revision 0 to WCAP-13342 was issued, the 4th stage of the ADS has been redesigned to incorporate larger        :
valves (12" vs. 8") and a different configuration with respect both to number of valves and connection to the RCS    '
hot leg piping. Westinghouse has previously committed to test these valves as part of the ADS test program; however, no information has been provided to the staff specifying the test loop configuration or the test matrix envisioned for these tests. His informauon should be provided for staff review. The level of detail in this information should be commensurate with that requested for the Phase A and Phase B tests.                            ;
Response: (Revision 1)
      '" : er ' & fment :: ge ^.DS ::'ve F :ne :=ed f m an 9 i ='- 'v: :: : 12 in d v d ve. ^ speciSe:e <ill be r - me faenh .::ge ie. He feu-:Mi+ ge ADS vie :c - "'! e=nine ac: e .!y 6e Sc.; ;ffer: cf S-valve ger~::ry, bu: :he : den: a! &c!gn =pe :: c'6e v6: & ip =2 = epen:n;:aques,'c 1,:,eding capdi!::::::
am!': = g cr he S e :3pe::r- '"= cc npanen :: dng c' 5 vi :" be pe '                    d = : :=pc:=n ve.iE :dic .    ;
test-fellows:g &,:gn : riE : c , %- $c &::.i! d vi: &c:gn : ecmp!:::.
i 1*-the-imen:r , if :her: = quen:!cn c te          a-
                                                                  " cugh the feu.? :: ge vie, ie; =: Se ad&=ed it sen    ::y :.:udi '":e ="' :ng Sev hdar /          "! be rcr' med by S f =$ 3: ge :e=; perferned en Se speeifee vie f !gn aid "" Se used i 6e p!an' 1
The fourth stage ADS valves will be tested for equipment qualification purposes. Design certification testing is not required. The fourth stage of ADS is simpler than the first three stages of ADS because it has fewer parallel paths, the downstream piping is completely separate and the discharge paths are straight pipes that discharge into the        :
containment atmosphere and not under water through a sparger. As discussed with NRC staff on April 7,1994, the        i following steps will be perfonned to verify the performance of these valves:
: 1)        A sensitivity study has been performed under design certification, where the capacity of the fourth stage -
valves is reduced. This study was provided to the NRC via Westinghouse letter NTD-NRC-94-4298.
: 2)        The prototype ADS fourth stage valves will be tested during their equipment qualification program. This testing will show that the valves can pass the minimum amount of steam at the limiting RCS pressures.
This pressure is anticipated to be in the range of 100 psia. A more detailed discussion on the valve testing will be provided in response to RAI 952.%.
SSAR Revision: NONE W  Westingh0use                                                                                  440.12(RI)-1
 
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    ,    NRC REQUEST FOR ADDITIONAL INFORMATION                                                                                          l l
                                                                                                                      !ss      =m
                                                                                                                                  =      ,
Response Revision 1                                                                                                      '
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i Question 480.36 II)drogen Control - Diffusion Flames Above IRWST Discuss the potential for and impact on the steel containment of diffusion flames above the in-containment refueling            ,
water storage tank (WCAP 13388).
t Response: (Revision 1)
In order to meet the conditions for a diffusion flame to form above the in-containment refueling water storage tank (IRWST), a steady strom of hydrogen must be released into the IRWST water from the reactor coolant system (RCS) through the autcuatic depressuritation system (ADS) sparger. t diffunien ''- : eque ce ud he :-small
* 1OCA:-- : LOC?                ::::ed e n*In it'ich one of the Erd :lwe ? DS :* g: cpera:=, cad be:h fcurth dage r:!res (414f-ADS :: : : f# ec=p!:':!y, the h dregen Oct: !n the entein -' cu!d h *hrcugh the RCS =f::) va!ve-
          . t o t m .m.    .c.ed '  'h ecci-    e-' uppe , =pr n: ' d = phe , 'p: :g '': !RWCT. If "h ' : cc-*
istbwikw* medWm er !:rge LOC? , -- '': gr ;7%:3g, ggg tt 27; : ;p g, .h: RCS hydre;;- cu!d be ":nied twferentia!!y '' cugh4h hre ' -- 'h: 'mwh: g: 1 5. bype ning :he !RWST ^ rev:er cf t'e cu se:: -her:
tha' " "ed numbe -of wque ::: 6! th: accide-t pr-E!: qu: red :c create d4fusien 02:re in the !RWST ^ !!
Wh-            qu ::      Wh can!d form diffu ,0:me er: 22 .: rzidu ! 5::: : me! h::: chance-:uhe ur:uee  ~
sequences with rauure or tourtn stage Avd. Ine total trequency or tnese sequences is less inan Au x th re=0          , - Thi . frequen:) r. !cz kn-14*f-4h: are damage frequency p::xated i- the AP6T PRA repc-:r E i np 0 " Effw.be-hmes-freen the !RWCT ent: : ne ::ce -ded for :- the curren! AP6T PRA Further                                '
i;!rn en of th!' wen:ric n111+e pn .ided i b PR
* ret :- in F^h un y ""
Standing diffusion flames on the IRWST pool or at the IRWST vents can be postulated early into an accident following core uncovery for sequences where the igniters provide an ignition source and the ADS provides a pathway for the hydrogen to collect in the IRWST. Hydrogen which collects in the pressurizer as the cladding is damaged can be forced out through the ADS sparger into the IRWST during a reactor coolant system pressure transiera, such as fuel relocation into the water in the lower head or core reflood. The degree of mixing of hydrogen and oxygen from the containment air that can occur in the gas space of the IRWST determines whether the burning can occur in the tank or at the vent exit. A standing diffusion flame at the vent could present a                  f significant thermal load to the containment steel shell w hich is in close proximity to some of the vents. However,            ;
a stable. standing flame at the vent exit is considered to be highly unlikely. Hydrogen released to the IRWST is expected to mix with containment air in the gas space above the IRWST water such that, when ignited by an igniter.
at the sent exit. the flame front flashes back and consumes the bulk of the hydrogen in the tank. Depending on the amount of hydrogen released and the duration, this could result in periodic deflagrations in the IRWST. This type              '
of burning does not result in a significant thermal loading on the containment shell since the burn only lasts for a short time (on the order of seconds), and the thermal inertia of the containment wall would prevent the temperature          .!
from increasing more than s-veral degrees.                                                                                  .l I
l g_                                                                                                480.36(R1)-1 E
 
  ,                                                          NRC REQUEST FOR ADDITIONAL INFORMATION Response Revision 1 Hydrogen mixing analyses and, if needed, adjustment to the vent design will be used to assure that the diffusion flame induced containment failure mode makes an insignificant contribution to the large release frequency in the AP600 Probabilistic Risk Assessment. Diffusion flames at the IRWST vent exits are not considered as a containment failure mode in the PRA, revision 1 analysis.
SSAR Revision: NONE PRA Revision: NONE l
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1 480.36(R1)-2 W Westinghouse i
 
NRC REQUEST FOR ADDITIONAL INFORMATION y      my F      g Question 480.77 Containment isohtion valves should be as close to the containment wall as is practical. From the staff's review of the AP600 design. it appears that several lines have considerable runs (greater than 10 feet) inside the containment before the interior containment isolation valve is encountered. An example is the service modules or islands that are incorporated into the AP600 design. Provide a list of lines that have runs greater than 10 feet, and justify placing the containment isolation valve so far from the containment boundary in each case.
 
===Response===
The use of service modules or equipment modules on the AP600 design is not used as a criteria for the location of containment isolation vah es. An AP600 layout criteria specines that " Valves used for containment isolation, w hich are Class 2 components, should be located as close as practical to the containment. However, suf6cient space for in-service inspection must be provided." This layout criteria has been incorporated into the AP600 design process and the subject salves are located at or very near the associated penetration unless overriding considerations must be factored into the design process. Overriding considerations are typically due to providing suf6cient space (including access) to the vake to assure proper inspection, maintenance and testing. Improper location without adequate consideration of these factors potentially results in a less reliable salve and would defeat any perceived benefit derised from proximity to the containment. Less obvious, but nonetheless critical layout considerations include the following.
Flooding: As reported in response RAI 410.5: "The containment isolation valves subject to Gooding are normally closed isolation valves and are not required to stroke under Dooded conditions." Therefore containment isolation valves that are not normally closed may need to be raised above the fbod level and depending on the containment penetration location may be located to assure more reliable containment isolation under potential environments rather than a speci6c distance from the containment.
Shielding: Some penetrations, piping and valves warrant special considerations due to shielding for personnel protection and consequently, the line routing and the valve location limits personnel exposure during maintenance, inspection and testing of the subject valve as well as other equipment in the vicinity.
Platform Floor Elesation: Containment isolation valves are located at elesations where maintenance platforms or door levels readily permit valve maintenance and inspection without the need for construction of temporary platforms resulting in delays, increased costs, and exposure.
Penetration Area: For piping penetrations in the middle annulus (elevation 100') it is undesirable to locate vakes and additional pipe lengths in the electrical penetration area so the lines either drop to the lower annulus televation 92'6") or extend into the valve piping and penetration rooms in the auxiliary building.
The containment isolation valves are then located as near as practical to the penetration consistent with other criteria.
480.77-1 W- West.inEh0US8
 
NRC REQUEST FOR ADDITIONAL INFORMATION NPSH: When NPSH or sold formation or thermal fatigue (due to isolation valve leakage) are a concern, for example within the RNS, the pipe routing slopes to the pump suction and the containment isolation valve is located as near containment as possible consistent with other layout criteria.
Electrical Separation: When there be a need to limit introducing an electrical division in a particular area either the valve is relocated in an alternate area or the power division is reassigned to achieve adequate redundancy and fire protection.
In summary a specific distance such as 10 feet is not the critical parameter, but the implementation of a layout criteria that focuses appropriate attention on a balance of criteria is essential and has been implemented on the A P600. As piping analysis is completed and criteria are met the containment isolation valves will be located as close to the containment consistent with those criteria.
SSAR Revision: NONE 4
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1 NRC REQUEST FOR ADDITIONAL INFORMATION IEE
                                                                                                                    =
HEi
                                                                                                                            =
Ouestion 952.90 Provide the following information on the PRHR tests:
: a. The detailed test procedures report (test conditions) for both Phase I and 11 tests. The staff has noted that in the Westinghouse procedures, the document is usually a checklist that refers to other documents that actually desenbe the different steps that were followed. Provide the initial and boundary conditions, configurauens, armi operator actions that caused the experiment to go the way it went. Define what is meant by steady state, what was the exact configuration of each test (i.e., water level), and when was the test complete. Do the test procedures address these questions?
: b. A list of acronyms defining the data for tests SS-3B and TR-4, and for any new test data that the staff will receive.
: c. Provide an evaluation of tie measurement uncertainty for all parameters recorded. This should be included as part of the data analysis report.
: d. Provide data in electronic format from the Phase 11 tests, including:
: 1. Configuration Tests C-01 and C-02
: 2. Plume Tests P-01, P-03, and P-05
: 3. Transient Tests T-01 through T-03 4 Steady State Tests S-01 through S.05
: 5. Uncovery Tests U-01 thmugh U-05
 
===Response===
: a. Test procedures are summarized in section 4.5 of the PRHR test final report (reference 952.90-1). The detailed test prxedures used by the test organization were provided to the NRC via Westinghouse letter NTD-NRC          4288. The test procedures address the questions posed.
: b. The acronyms used in the test repon are desenbed as they are used in the data reduction and anlaysis methodology. 'lhis is contained in section 6.0 of the PRHR test final report (reference 952.90-1).
: c. An evaluation of the measurement uncertainty was performed. This inforrUnon is being incorporated into a revism- to the PRHR final test repon (i.e., revision 2) which will be prov.ued by DecemNr.1994.
: d. The data from the PRHR tests was transmitted to tre NRC via Westinghouse letter NTD-NRC-94-4288 in                  1 electronic forrt:at with the exception of the plume tests. 'Ibe test data for these tests was not recorded
                                                                                                                              )
electronically but was recorded on strip charts. This data is presented in figures 7.2-1 through 7.2-7 of reference !
          $52.90-1. The strip charts are maintained in the Westinghouse files and are available for review at the            l Westinghouse offices in Monroeville, PA.
l W Westinghouse                                                                                                      l
 
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              .                                                                                                    I
~
NRC REQUEST FOR ADDITIONAL INFORMATION l
i
 
==References:==
 
952.90-1    "AP600 Passive Residual lieat Reinoval Heat Exchanger Test Final Report", WCAP-12980 Revision I dated Decernber,1992 SSAR Revision: NONE PRA Revision: NONE I
i
                                                                                                                    )
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952.90-2 W Westinghouse
 
NRC REQUEST FOR ADDITIONAL INFORMATION
                                                                                                              .E  E5; Question 952.92 Provide the following information on the Oregon State University facility:
: a. The Set Point and Valves document.
: b. The OSU Test Matnx Table (iruttal boundary condiuons)
: c. The pre-operational test procedures and test reports
: d. Updated P&lDs
: e. Detailed pump data for RCPs (flow curve, homologous quadrant data if available)
: f. Valve & instrumentation description (e.g., table relatmg number, name or description, drawing nurnber, range)
: g. Louis K. Lau letter on orifice and nozzle requirements
 
===Response===
: a. Copies of the requested OSl! serpoint document and OSU valve list were submitted to the NRC via reference 952.92-12.
: b. A copy of the OSU Test Matnx table is contained in each of the Quick Look Data Reports (QLR) submitted to the NRC (References 952.92-7 through 952.92-11). Reference 952.92-12 provides additional details on the facility setup for each of the OSU matnx tests. Each QLR includes a comparison of specified arxl measured initial conditions.
: c. Test procedures are maintained at OSU and in the Westinghouse files and are available for review by the NRC at the test facility or at the Westinghouse Energy Center. Quick Look Reports for the cold and hot              ,
pre-operational tests have been completed and submitted to the NRC (References 952.92-2 through 952.92-6).
l These reports contain a summary description of the procedures used dunng the tests as well as a tabulation of  '
I the test results.
: d. Up to date, piping and instrumentation diagrams are provided in reference 952.92-1 WCAP-14124, Volume II.
Appendix B, which was transmitted to the NRC via Westmghouse tener NTD-NRC-94-4245, dated July 29, 1994. Revision 4 of OSU drawing OSU600901, "OSU BAMS System" was provided to the NRC via reference            !
952.92 12.                                                          0                                          !
l l
: e. Design information on the OSU test facility coolant pumps is provided in Section 3.10.3 of reference 952.92-1.  !
Figure 3.10-1 of tlus reference provides RCP performance head vs. flow. Homologous quadrant data for the l
pumps is not available.
1 3 Westinghouse l
 
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NRC REQUEST FOR ADDITIONAL INFORMATION A
: f. OSU test facility instrumentation database information is provided in Appendix D of WCAP-14124 (Reference 952.92-11 OSU test facility valve database information is provided in reference 952.92-12.
: g. Orifice and nozzle details are provided in Appendix E of WCAP-14124 (Reference 952.92-1).
 
==Reference:==
 
952.92-1          WCAP-14124, "AP600 Low Pressure 1/4 Height Integral Systems Tests - Facility Desenption Report" 952.92-2          Quick Look Data Report for AP600 Long Term Coohng Tests at Oregon State University: OSU Component Volume Determinations, Enclosure to Westmghouse letter NTD-NRC-94-4219, dated July 29,1994.
952.92-3          Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: OSU Flow Test /Line Resistance Determinations Enclosure to Westinghouse letter NTD-51C-94-4220, dated July 29,1994.
952.92-4          Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: Hot Preoperational Test HS01, Enclosure to Westmghouse letter NTD-NRC-94-4221, dated July 29, 1994 952.92-5          Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: Hot Preoperational Test HS02, Enclosure to Westmghouse letter NTD-NRC-94-4222, 'tved July 29, 1994.
952.92-6          Quick Look Data Report for AP600 Long Tenn Cooling Tests at Oregon State University: Hot Preoperational Test HS03, Enclocure to Westinghouse letter NTD-NRC-94-4223, dated July 29, 1994.
952.92-7          Quick Look Data Report for AP600 Long Tenn Cooling Tests at Oregon State University: Matrix Test SB01, Enclosure to Westinghouse letter NTD-NRC-94-4224, dated July 29,1994.
952.92-8          Quick Look Data Report for AF600 Long Term Cooling Tests at Oregon State University: Matrix Test SB04, Enclosure to Weninghouse letter NTD-NRC-94-4225, dated July 29,1994.
952.92-9          Quick 1.cok Data Report for AP600 Long Term Cooling Tests at Oregon State University: Matrix Test SBl3, Enclosure to Westinghouse letter NTD-NRC-94-4226, dated July 29,19%
952.92-10        Quick Look Data Report for AP600 Long Tenn Cooling Tests at Oregon State University: Manix Test SB10, Enclosure to Westinghouse letter NTD-NRC-94-4227, dated July 29,1994.
952.92- l 1      Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: Matrix Tests SB03, SB05, SB12, Enclosure to Westinghouse letter NTD-NRC-94-4268, dated August 22, 1994.
952.92-12        Westinghouse letter NTD-NRC-94-4285, " Additional Information in Support of Westinghouse Response to RAI 952.92," dated August 31,1994                                                  i 1
1 SSAR Revision: NONE                                                                                              ,
PRA Revision NONE                                                                                                l l
l n2s2-2 w westnp0use u}}

Revision as of 12:43, 20 May 2020

Forwards Westinghouse Responses to NRC Requests for Addl Info on AP600 from Ltrs of 940429,0523,24,0615 & 0815. Responses Provided as Electronic Files Wordperfect 5.1 Format W/Kenyon Copy
ML20073C332
Person / Time
Site: 05200003
Issue date: 09/19/1994
From: Liparulo N
WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP.
To: Borchardt R
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
NTD-NRC-94-4305, NUDOCS 9409230252
Download: ML20073C332 (32)


Text

- . . . . - . -- - . . .

Westinghouse Energy Systems Bm 355 L Pittsburgh Pennsylvania 15230-0355  :

Electric Corporation NTD-NRC-94-4305 i DCP/NRCO215  ;

Docket No.: STN-52-003 j

' i September 19,1994 Document Control Desk ,

U.S. Nuclear Regulatory Commission  ;

Washington, D.C. 20555

.. j A'ITENTION: R.W.EORCHARDT t

SUBJECT:

- WESTINGHOUSE RESPONSES TO NRC REQUESTS FOR ADDITIONAL INFORMATION ON THE AP600  ;

Dear Mr. Borchardt:

i Enclosed are three copies of the Westinghouse responses to NRC requests for additional information on the AP600 from your letters of April 29,1994, May 23,1994, May 24,1994, June 15,1994, and August 15,1994. This completes the responses associated with the April 29, May 24, June 15 and August 15 letters. In addition, revisions of responses previously submitted are provided. A listing of the NRC requests for additional information responded to in this letter is contained in Attachment A.

Attachment B is a listing of the questions associated with your letters of April 29,1994, May 24, 1994, June 15,1994, and August 15,1994 and the date of the Westinghouse letters that transmitted  ;

the responses.

These responses are also provided as electronic files in Wordperfect 5.1 format with Mr. Kenyon's l COPY. ,

If you have any questions on this material, please contact Mr. Brian A. McIntyre at 412-374-4334. j f

i

. Nicholas J. Liparuto, ager  !

Nuclear Safety Regulatory And Licensing Activities l

. /nja l Enclosure ec: B. A. McIntyre - Westinghouse T. Kenyon - NRR _

230036 t u

(

i

""^ 9409230252 940919 I PDR ADOCK 05200003.

A PDR

g' 4 NTD.h1C-94-4305

. ATTACHMENT A AP600 RAI RESPONSES SUBMITTED SEPTEMBER 19,1994 l

RAI No. Issue 220.063R01: Air baffle structural design 260.030 l System / component not included in test descriptions 260.031  : System / component not included in test descriptions 410.206  : Ilydrogen concentration, safety related SSCs 440.012R01: ADS testing 480.036R01: Diffusion flames above IRWST 480.077  : Isolation valves >10 ft 90m cont wall  ;

952.090  : PRHR test data 952.092  : OSU Test Facility Information 1

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Pnted: 0S/1554 ATTACHMENT B CROSS REFERENCE. OF WESTINGHOUSE RAI RESPONSE TRANSMITTALS TO NRC LETTERS OF APRIL 29,1994, MAY 24,1994, JUNE 15,1994, AUGUST 15,1994 Question issue NRC Westinghouse I No. Letter Transmittal Date I 220 092 Containment structural calculations 06/16/94 07/27,94 220.093 Containment severe accident loading 06/16 S 4 08/03/94 260 023 Startup and/or preoperational testing 05/2494 07/08/94 260 024 Scoping document for startup & pre-op testing 05/2494 07/22/94 i 260 025 Startup administrative manual 05/2494 07/22 S4 260 026 Pre.op tests for first plant only 05/2494 08/08/94 260 027 Test program schedule as COL item 05/2494 07/22/94 260 028 Individual test descriptions 05/2494 07/22,94 260.029 Basis for determining acceptable performanc2 05/2494 07/22/94 260.030 System / component not included in test descriptions 05/24/94 09/19/94 .

260.031 System / component not included in test desenptions 05/2494 09/19/94 260 032 SSAR Section 14.2.9 05/2494 07/22 S4 480.049 Provisions for Type C testing. Table 6.2.31 04'29/94 07/25,94 480.050 Type C testing of service air 04'29 S 4 07/25/94 480 051 Component cooling system isolation signals 04/29/94 06/16/94 480.052 SSAR Table 6.2.31 & Figure 9 2.4-1 0429S4 07/25S4 480 053 Cont pressure instrument line penetration RG 1.11 04/29/94 07/08/94 480.054 Type C testing of RHR suction isolation valves 04'29 S 4 07/08/94 480 055 Inadentified NRHR penetrations 04'29/94 07/29/94 480.056 Relief valves as containment isolation barners 0429/94 07/25 S4 480 057 LTC signal 0479/94 07/01 S 4 480.058 Asrtock seal testing as reduced pressure 04'29/94 07/27/94 480 059 Method of testing spare penetrations 04'29 S 4 07/01/94 480 060 manual vs remote manual 04/29G4 07/25/94 480 061 Chilled water return isolation valve size 0429/94 07/27/94 480.062 Steam generator isolation valve closure time 04'29/94 06/27/94 480.063 Nonsafety power supply for hydrogen recombiners 0429/94 07/01/94 480 064 Rate of hydrogen generation due to radiolysis 04/29/94 08/03/94 480 065 Potential for draan clogging from coatings 0429/94 07/08/94 480 066 Margin between max calculated & design cont press 0429/94 07/25/94 480 067 HT coefficient sensitivity to node see near wall 04'29 S 4 07/22 S4 480 068 Postulated break size for subcompartment analyses 04'29/94 07/25/94 480 069 Use of TMD code for M&E releases 04/29/94 07/25/94 480 070 Containment pressure anatyses for ECCS performance 04/29/94 07/27/94 ,

480 071 Testing of containment heat transfer 04'29/94 07/01/94 ,

480 072 Credit taken for secondary containment dunng DBA ' 04/29/94 06/27/94 480 073 Closure time for containment isolation vanes 0429/94 07/08 S4 480 074 Recombiner power supply; post-LOCA cont purging 04/29 S 4 07/22/94 480.075 Containment leakage testing 04'29/94 07/15/94 480 076 Containment penetrations beyond " state of art" 0429/94 07/29/94 480 077 isolation vanes >10 ft from cont wall 04/29/94 09/19/94 k 480 078 Max cont. P,T for severe accident conditions 0429S4 06/30/94 480 079 Fuel-coolant interaction parameters 06/16/94 09/02/94 952 090 PRHR test data 06/16S 4 09/19/94 952 091 CMT Test Facility Drawings 08/15S4 08/26/94 952 092 OSU Test Facility Information 08/15/94 09/19/94 Records ponted:46 Page1

e

, NRC REQUEST FOR ADDITIONAL INFORMATION g Ea

..=

Response Revision 1 Question 220.63 For the air baf fle,

a. pertaining to the fatigue aspects of the containment shell design, provide information on the magnitude, distribution and number of cycles of the stresses induced by the wind,
b. consider the potential of tornado missiles generated by the air baffle and discuss whether or not the air deflector is protected against tornado missiles, and
c. provide detailed information of the flexible seal between the air baffle and the shield building roof.

Response: (Revision 1)

a. SSAR Section 3.3 describes the design wind conditions and resulting loads for the AP600. Wind tunnel tests are reported in WCAP-13323-P, WCAP-14068 and WCAP-14169 (References 220.63-1,2 and 3) . The data from these tests was used to determine wind pressure loads on the containment vessel and air baffle for the design wind and the tornado.
  • Wind conditions result in a pressure reduction in the annulus between the shield building and the containment vessel as well as above the containment dome. The maximum reduction is 0.87 Mkpsi for the 110 mph design wind. This reduced pressure is equivalent to an increase in containment internal pressure, and is within the normal operating range for containment pressure (-0.2 to 1.0 psig). Stresses resulting from this pressure are small and will not contribute to fatigue.
  • Wind conditions result in a small wind load across the containment vessel. This is maximum opposite the air intakes where positive pressures occur on the windward side and negative pressures occur on the leew ard side. l_ateral loads on the containment vessel are developed in Reference 220.63-3. This reference uses the results of the Phase IVA tests reported in Reference 220.63-2 and calculates the resultant lateral loads on the vessel for each level of taps. Figures 4 - 7 of Reference 220.63-3 rSw the distribution of the pressure around the circumference at the instant in time corresponding to the uaximum lateral load.

These figures show that the pressure is fairly uniform around the circumference and that the differential loads on the Sessel are small. However, for completene.ss the loads are included in the containment vessel design specification. Resulting stresses are small and do not contribute to fatigue.

b. As described in SSAR Subsection 3.8.4.1.3, the air baffle is designed for the wind and pressure loads from the tornado and hence it will not fail and generate missiles. The air baffle is protected from tornado missiles by the shield building. The upper portion of the air baffle (designated as the air deflector in the RAI) may be subjected to missile impact by missiles that could pass through the air inlets. This portion of the air baffle is constructed from one quarter inch thick plate, which would stop small missiles but would experience local damage from the large tornado missiles. Such damage would not prevent function of the air baffle.

W Westinghouse

NRC REQUEST FOR ADDITIONAL INFORMATION Response Revision 1

c. Information on the flexible seal was provided in the response to RAI 220.28

References:

220.63-1. WCAP-13323-P. Phase 11 Wind Tunnel Testing for the Westinghouse AP600 Reactor, June,1992 220.63-2. WCAP-14068, Phase IVA Wind Tunnel Testing for the Westinghouse AP(40 Reactor, May,1994 220.63-3. WCAP-14169, Phase IVA Wind Tunnel Testing for the Westinghouse AP600 Reactor, Supplernental Report, September lo94 SSAR Revision: NONE i

220.63(R1)-2 W Westinghouse

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NRC REQUEST FOR ADDITIONAL INFORMATION ii== T=.g Ei I

Ouestion 260.30 '

The preoperational and startup test phase descriptions in Section 14.2.8, " Individual Test Descriptions," of the SSAR do not provide assurance that the operability of several of tie systems and components listed in Appendix A of Regulatory Gwde 1.68 (Revision 2) will be demonstrated. "11e test abstracts of Section 14.2.8 should be expanded to address the following items identified in Appendix A to RG 1.68, or Section IA of the l SSAR should be revised to provide technical justification for any excepticns taken.

RG l Paragraph System / Component l

l

1. Preoperational Testing I

1.a.(2)(i) Pressurizer safety valves.

1.b.(1) Control rod withdrawal inhibit and rod runback functions.

l.c Dnene actuation system that provides protection of facility for anticipated transients without a scram (ATWS).

I 1.e (4) Steam generator pressure safety valves.

I .e.( 10) Feedwater heater and drains.

)

l 1.f.( 2 ) Cooling towers arxl associated auxilianes.

1.j.(7) Leak detection systems used to detect failures in ECCS and containment recirculation systems

{

located outside containment. For example, potential leakage in normal RHR system or the post accident sampling systems that could be used to rectrculate reactor coolant outside containment after an accident.

1.j.(8) Automatic reactor power control system and pnmary T-average control system.

1.j.( 13) Excore neutron instrumentation.

1.j.(17) Feedwater heater temperature, level, and bypa.;s controls.

1.j (20) Instrumentation used to detect extemal and intemal ficoding conditions.

1.j.(22) Instrumentation used to track the course of postulated accidents such as: containtnent wide-range pressure indicators, reactor vessel water level monitors, containment sump level monitors, high radiation detectors, and humidity monitors.

WB5tingh0USB

)

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NRC REQUEST FOR ADDmONAL INFORMATION I gu mi l.j.(23) Post-accident hydrogen metutors.

1.j.(24) Annunciators for reactor control and engineered safety features.

1.k.(2) Personnel monitors and radiation survey instruments. As the calibration program applied to these devices will be site specific, it would be appropriate to identify this as a COL action item.

1.k.(3) Laboratory equipment used to analyze or measure radiation levels and radioactivity concentrations.

1.1.(5) Isolation features for condenser offgas systems.

1.m.(4) Static load testing at 125-percent rated load of cranes, boists, and associated lifting arx1 rigging equipment.

1.n.(5) Secondary sampling systems.

1.n A 9) Drain systems and pumping systems serving essential areas.

1.n.(12) Boron secovery systern.

1.nl l3) Commurucations systems relating to offsite emergency notification.

1.n ( 14)(c) Class IE electrical room heating, ventilating, and air conditioning.

1.n.( 14)(f) Main Control Room: Proper operation of smoke and toxic chemical detection systems and ventilation shutdown devices, including leakughtness of ducts.

1.nd 15) Shield coohng systems.

1.o.( 1) Dynamic and static load tests of reactor components handling system cranes, hoists, and associated liftmg and rigging equipment.

1.o12) Protective devices and interlocks of reactor components handling system equipment, 1.o.(3) Safety devices for reactor components handling systems equipment.

2. Initial Fuel Loading and Precritical Tests 2.f Reactor core and other major components differential pressure and vibution testing after fuel loadmg.

4 l.ow Power Testine 260.30-2 3 Westinghouse 1

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!5 4.c Pseudo rod ejection test.

4.i Control rod block and inhibit functions.

5. Power Ascension Tests 5.e Pseudo rod ejection test.

5.m Reactor core and major reactor coolant system components differential pressure.

5.r Process computer and control room computer.

5.t Pressurizer safety valves and secondary system safety valves.

5.c.c laciude a test description for power asceasion tests to demonstrate that gaseous and liquid radioactive waste processing, storage, and release systems operate in accordance with design.

5.g.g Design features to prevent or mitigate anticipated transients without scram (ATWS).

5.k.k Dynamic response of the plant for loss of feedwater heaters or bypassing feedwater heaters.

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Response

The specific response to each paragraph question follows: 1 1

RG Paragraph System / Component

1. Preorierational Testing 1.a.(2)(i) Pressurizer safety valves.

The test is specified in Section 3.1.2 of the AP600 ITAAC. This testing will be conducted as required by ASME Code Section Ill, subsection NB.

No test abstract needs to be added or amended.

1.b.(1) Control rod withdrawal inhibit and rod runback functions.

The control rod withdrawal inhibit and runback functions are tested as part of reactor control, rod control and digital RPI Abstract 14.2.8.1.63. This test requires inputs from other systems such as the NIS. Objective identified in the Abstract " Demonstrate Operation of the Rod Control System in Response to Interlock Signals" provides for the testing of these functions.

No test abstract needs to be added or amerkied.

l.c Diverse actuation system that provides protection of facility for anticipated transients without scram (ATWS).

Diverse actuation system testing is provided in the inspections, Tests, Analysis, and Acceptance Cnteria (ITAAC) Section 3.5.1, Diverse Actuation System.

No test abstract needs to be added or amerxied. j 1.e.(4) Steam generator pressure safety valves.

Steam generator pressure safety valves are identified in ITAAC, Section 3.2.5 under safety related functions. Steam generator safety valves will be tested according to ASME Section III, Sub-Section NC.  ;

i No test abstract needs to be added or amended.

Ie.(10) Feedwater heater and drains.

260.30-4 W Westinghouse

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= 2 Feedwater heaters are tested under Abstract 14.2.8.1.30, Feedwater Control System. Feedwater drains are tested as part of another series of non-safety related plant systems ahich are not included in the SSAR.

No test abstract needs to be added or amended.

1.f.( 2) Coohng towers and associated auxiliaries.

Separate cooling towers and associated auxiliaries are provided for the circulating water system (CWS) and service water system (SWS). The circulating water system is not safety related. CWS is site specific and is the responsibility of the Combined Licensing Applicant. The cooling towers associated with the service water system provide a non-safety related shutdown decay beat removal path. The SWS is tested as part of ITAAC 3.3.9.

No test abstract reeds to be added or amended.

1.j.(7) Leak detection systems used to detect failures in ECCS and containment recirculation systems located outside contamment. For example, potential leakage in normal RHR system or the post accident sampling systems that could be used to recirculate reactor coolant outside containment after an accident.

The AP600 ECCS including recirculation capability is fully contained within the containment. No leak detection system is required or provided for the post accident sampling system.

No test abstract reeds to be added or amended.

1.j (8) Automatic reactor power control system and primary T-average control system.

Automatic reactor power control system and primary T average control system are tested per a program of start-up tests that include the following Abstracts.

14.2.8.2.12 Rapid Power Reduction System 14.2.8.2.24 Process Installation Alignment 14.2.8.2.37 Power Ascen., ion Test Sequence 14.2.8.2.42 Plant Performance 14.2.8.2.43 Thermai Power Measurement and State Point Data Collection 14.2.8.2.45 Start-Up Adjustment of . Reactor Control System 14.2.8.2.46 Plant Control System 14.2.8.2 A9 Load Swing Test 14.2 8.2.50 50 Percent Load Rejection 14.2.8.2.51 100 Percent Load Rejection 14.2.8.2.52 Load Follow Demonstration 14.2.8.2.54 Nuclear Steam Supply System Performance Test W Westinghouse

NRC REQUEST FOR ADDITIONAL INFORMATION 2"

14.2.8.2.55 Plant Trip From 100 Percent Power No test abstract needs to be adde ' 't amended.

1.j.(13) Excore neutron instrumentation.

Excore neutron instrumentation is tested per Abstract 14.2.8.2.44.

No test abstract needs to be added or amended.

1.j.( 17) Feedwater heater temperature, level, and bypass controls.

See above response to RAI 260.30, Paragraph I e.(10).

No test abstract needs to be added or amended..

1.j.(20) Instrumentation used to detect extemal and intemal flooding corxiitions.

The non-safety related sump instrumentation is tested as part of the construction tests and it is not necessary to include as part of Chapter 14 The containment sump level instrumentation is tested under 1.j(22) below.

No test abstract needs to be added or amended.

1.jd22) Instrumentation used to track the course of postulated accidents such as: containment wide-range pressure irxticators, reactor vessel water level monitors, containment sump level monitors, high radiation detectors, and humidity monitors.

Instrumentation used for tracking the course of postulated accidents is tested per test Abstract 14.2.8.1.60, post-accident monitoring and sampling functions.

1.jd23) Post-accident bydregen monitors.

See above response to RAI Question 260.30, Paragraph 1.J.(22)

No tests abstract needs to be added or amended.

1.j.(24) Annunciators for reactor control and engineered safety features.

Annunciator testing is identified in Abstract 14.2.8.1.72. Protection and Safety Monitoring System.

No tests abstract needs to be added or amended.

260.30-6 3 Westinghouse

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Es l .k.(2) Personnel monitors and radiation survey instruments.

The cahbration program applied to these devices will be site specific, and is not part of the standard APM10 design.

No tests bstract needs to be added or amended.

1.k.(3) Laboratory equipment used to analyze or measure radiation levels and radioactivity concentrations.

APM)0 standard plant radiatwn effluent monitoring sutvey instrument testing is identified in Abstract 14.2.8.1.20, Radiation and Effluent Monitonng Systems. The calibration program applied to these devices will be site specific and is not part of the standard AP600 design.

No tests abstract needs to be added or amended.

1.1.(5) Isolation features for condenser offgas systems.

The condenser air removal system is tested under Abstract 14.2.8.1.44.

No test abstract needs to be added or amended, l .m.( 4) Static load testing at 125-percent rated load of cranes, hoists. and associated lifting and rigging equipment.

This testing is required per ASME code, which in tum references ANSL standards. Sections 3.1 and 3.3.5 of the AP600 ITAACs require this to be done for fuel handling equipment and containment polar crane.

No test abstract needs to be added or amended.

1.n.(5) Secondary samphng systems.

The secondary sampling system is tested as pan of Abstract 14.2.8.2.19 " Primary and Secondary Chemistry."

No test abstract needs to be added or amended.

1.ru9) Drain systems and pumping systems serving essential areas.

Function will be tested per abstract 14.2.8.1.37. Radioactive Waste Drain System No tests abstract needs to be added or amended.

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l 1.n.(12) Boron recovery system.

The AP600 does not have a boron recovery system.

No test abstract needs to be added or amended.

1.n.( 13) Communications systems relating to offsite emergency noutication.

This system is a Combined License Applicant responsibility.

1.n.( 14)(c) Class IE electrical room heating, ventilating, and air conditioning.

This is identified in ITAAC Section 3.7.1, Nuclear Island Non-Radioactive Ventilation System and also m Abstract 14.2.8.1.101 Nuclear Island Non-Radioactive Ventilation System.

No test abstract needs to be added or amended.

1.n.(14)(f) Main Control Room: Proper cperation of smoke and toxic chemical detection systems and ventilation shutdown devices, including leaktightness of ducts.

This is identified in Abstracts 14.2.8.1.99 Main Control Room Ventilation System and 14.2.8.1.100 Main Control Room Habitability System. No toxic chemical detector system is required for the AP600 since toxic chemicals are not used.

No test abstract needs to be added or amerxled.

1.n.( 15) Shield cooling systems. l l

This system is not applicable to the AP600.

No test abstract needs to be added or amended.

l 1.o.( 1) Dynamic and static load tests of reactor components handling system cranes, boists, and associated i lifting arx! rigging equipment.  !

Tests are identified in ITAAC Table 3.1.1-1.

No test abstract needs to be added or amended.

i 1.0(2) Protective devices arx1 interlocks of reactor components handling system equipment.

= ,

Tests are identified in ITAAC Table 3.1.1-1. )

260.30-8 W Westinghouse

NRC REQUEST FOR ADDITIONAL INFORMATION IEE EE n: :E No test abstracts needs to be added or amended.

1.0 (3) Safety devices for reactor components handling systems equipment.

Tests are identified in ITAAC Table 3.1.1-1.

No test abstract needs to be added or amended.

2. Initial Fuel Loading and Precntical Tests 2.f Reactor core and other major components differential pressure and vibration testing after fuel loading.

Reactor coolant system flow measurements are performed both prior to criticality and at full power.

Perfonnance criteria are that the flow is less than the mechanical design limits.

This test Abstract 14.2.8.2.13 " Reactor Coolant System Flow Measurement" will be revised to include a Maximum Allowable Flow criteria.

4. Low Power Testing 4.c Pseud < mi ejection test.

Tlus test is not performed in the " Low Power" condition. See Item 5.e below.

4.i Control rod block and inhibit functions.

These functions are tested as pan of Abstract 14.2.8.1.63 Reactor Control Rod Control and Digital Rod Position Indication and Abstract 14.2.8.1.71 Control Rod Drive Mechanisms. Just prior to criticality, functions are again checked in Abstract 14.2.8.2.8 Rod Control System and under plant hot & cold corxbtions tested per 14.2.8.2.10 Control Rod Drive Mechanisms.

No test abstract needs to be added or amended.

5. Power Ascen.sion Tests 5.e Pseudo rod ejection test.

1 This test is described in Abstract 14.2.8.2.47.

5.m Reactor core and major reactor coolant system components differential pressure.

See response to item above.

W Westinghouse

NRC REQUEST FOR ADDITIONAL INFORMATION y Hg

_ e 5.r Process computer and control room computer.

The process and control room computers must be operable prior to core loading. This is tested as desenbed in Abstract 14.2.8.1.17. As a part of the program of statepoint data collection, comparisons of the measured parameters air made with the process computer information. Abstract 14.2.8.2.43 will be rnodified to reflect this. The performance criteria is that the process computer measured parameters agree with the pnmary measurements withm the specific prescnbed tolerances.

5.t Pressurizer safety valves and secordary system safety valves.

See items 1.a.(2)i and 1.e(4) above.

5.c.c Include a test descnption for power ascension tests to demortstrate that gaseous and liquid radioactive waste processing, storage, and release systems operate in accordance with design.

The gaseous and liquid waste systems are tested in the preoperational test per Abstracts 14.2.8.1.24 and 14.2.8.1.35.

No test abstract needs to be added or amended.

5.g g Design features to prevent or mitigate anticipated transients without scram (ATWS).

Designed fe:,ture testing is identified in ITAAC Section 3.5.1 Diverse Actuation System.

No test abstract reeds to be added or amended.

5.L.L Dynamic response of the plant for loss of feedwater heaters or bypassing feedwater heaters.

A test abstract addressing the dynamic response of the plant for loss of feedwater heaters will be added to Chapter 14. The proposed test abstract is provided below.

SSAR Revision:

Revise SSAR subsection 14.2.8.2.13, " Reactor Coolant System Flow Measurement" as follows:

Performance Criteria The reactor coolant system flow detemiined from the measurements at approximately 100 percent j rated thermal power equals or exceeds the minimum value required by the plant technical  :

I specifications and is less than or equal to Mecharucal Design Flow. See SSAR subsection 5.1.4.4.

1 Add the following test abstract to SSAR Chapter 14:

260.30-10 W Westinghouse

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. NRC REQUEST FOR ADDITIONAL INFORMATION i

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14.2.8.2.x " Dynamic Response for Loss of Feedwater Heater" Objective To demonstrate feedwater heater bypass and/or condensate recirculation capability due to a feedwater heater or feedwater heater control malfunction.

Prerequisites Instrumentation monitoring the feedwater system and the feedwater feater operating parameters has been calibrated and is functioning nonnally.

Feedwater system and extraction heating steam have been placed in normal operation. ,

Portable test instrumentation capable of injecting control loop test signals is available and within 1 calibration due date.

r Test Method 3 Check for proper setting of feedwater heater level controls.

)

Check for proper setting of feedwater heater bypass controls.

]

Verify correct operation of extraction steam non-return valves and isolation valves to prevent  ;

turbine water induction.

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Verify correct operation of condensate recirculation and bypass isolation valves.  !

Verify correct operation of annunciator and indicating lights in Main and Auxiliary Control Rooms.

Acceptance Criteria Feedwater heater controls perform the design function of bypassing feedwater heaters or retuming condensate to the main condenser, isolation of extraction steam, and verify correct response of remote and local alanns, indicating lights, and interlocks.

Modify SSAR subsection 14.2.8.2.43 as follows:

14.2.8.2.43 Thormal Power Measurement and Statepoint Data Collection Objectives

[ W85tingh0LISO r , , ,. _- , _ , . ~ , - . - -,

NRC REQUEST FOR ADDITIONAL INFORMATION Obtain thermal power measurement and statepoint data at selected power levels during the power ascension testing program, typically at 25,50,75, aral 100?c of rated thermal power.

Compare measured data from primary instrumentation with process and control room computer indications.

Prerequisites The following eympment is installed and is checked out and operational: sensors for measuring steam generator feedwater temperature, differentir.1 pressure measuring devices for determining feedwater flow to each steam generator, and pressure gauges to measure ster 1ra pressure at steam generator outlets.

The following control systems are in automatic: pressurizer pressure and level, and steam generator level.

Tne plant process computer is available for logging supplemental plant data.

Reactor power is stable at the required level.

Test Method i a

The required data are obtained using installed plant equipment, special test equipment, and the plant process computer. %ese data are subsequently used to determine reactor thermal power and assess the performance of the plant.

Performance Criterion The process computer measured parameters agree with the primary measurements within prescribed tolerances] , En te .! -

r.!y r- $c ca!!cc4awef4m i

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NRC REQUEST FOR ADDITIONAL NFORMATION

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j:n j Ouestion 260.31 The preoperational and startup test phase descriptions in Section 14.2.8, " Individual Test Descriptions," of the SSAR do not provide assurance that the operability of several of the systems and components listed in the following regulatory guides will be demonstrated. The test abstracts of Section 14.2.8 of the SSAR should be expanded to address the following items, or Section IA of the SSAR should be revised to provide technical jusuficauon for any exceptions taken.

a. Regulatory Guide 1.68.2, " Initial Startup Test Program To Demonstrate Remote Shutdown Capability For Water-Cooled Nuclear Power Plants" - Preoperational test abstract 14.2.8.1.94, " Remote ShutdowTi" does not provide sufficient detail to venfy conformance with the following Regulatory Positions (RPs) of RG 1.68.2.
1. Hot Standby Demonstration (RP C.3), including:

A. With initial conditions e: die reactor at a moderate power level (10 to 25 percent) sufficiently high that plant systems are in the normal configuration with the turbine generator in operation and with the minimum shift crew; B. Demonstrate using only credited remote shutdown equipment the capability to achieve hot standby status and maintain stable hot standby conditions for at least 30 minutes.

2. Cold Shutdown Demonstration (RP C.4), including:

A. With the plant at hot standby conditions; B. With the procedurally designated crew positions; C. Demonstrate usmg only credited remote shutdown equipment the capability to perform a partial cooldown by performing the following actions:

(1) Lower reactor coolant pressure and temperature sufficiently to permit operation of the RHR system; (2) Initiate and control operation of the RHR system; (3) Establish a heat transfer path to the ultimate heat sink, (4) Reduce reactor coolant temperature approximately 50 F using the DHR system.

260.31-1 3 Westinghouse

NRC REQUEST FOR ADDITIONAL INFORMATION

b. Regulatory Guide 1.68.3, "Preoperational Testing of Instrument and Control Air Systems" -

Preoperational test abstract 14.2.8.1.6, " Compressed and Instrument Air Systems" does not provide sufficient detail to venfy confonnance with the following RPs of RG 1.68.3:

1. After coolers, oil separators, air receivers, and pressure-reducing stations (RP C.2):
2. Flow, temperature, and pressure meet design specifications (RP C.4);
3. Total air demand with leakage meets design (RP C.5);
4. Single failure criterion (RP C.7);
5. Sudden and gradual loss of system pressure and appropriate response of air-powered equipment (RP C.8 );
6. Functional test for increase in the air supply system pressure does not cause loss of operability (RP C.11 ).
c. Regulatory Guide 1.140, " Design, Testing, and Maintenance Criteria For Nonnal Ventilation Exhaust System Air Filtration and Adsorption Units of Light-Water-Cooled Nuclear Power Plants" - Preopera-tional test abstracts 14.2.8.1.28, " Containment Air Filtration System," 14.2.8.1.29, " Radiologically Controlled Area Ventilation Test," and 14.2.8.1.88, "High-Efficiency Particulate Air Filters and Charcoal Absorbers" do not provide sufficient detail to verify conformance with the following RR of RG 1.140:
1. Heaters (RP C.3.a);
2. Prefilters (RP C.3.m);
3. HEPA filters DOP tests (RPs C.3.b and C.5.c);
4. Ductwork (RP C.3.f);
5. Fans arxi motors mounting and ductwork (RP C.3.i);
6. Dampers (RP C.3.1):
7. Adsorber sections / cells and activated charcoal (RPs C.3.h and C.5.d).

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I 260.31-2 W Westinghouse

. _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . . _ _ . _ _ _ . ___ _ _ _ . _ _ _ .____________._____m_ . _ _ _ _ _ _ . _ _

NRC REQUEST FOR ADDITIONAL INFORMATION j

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1 Response- I l

a.1 Requirements of RG 1.68.2 will be met by Test Abstract 14.2.8.1.103, " Remote Shutdown Using Passive Systems (first plant only)," which wdl be added as a new test abstract to include Passive Core Cooling System controls at the remote location. The actual plant procedure prepared by the COL Applicant will contain the level of detail shown in RG 1.68.2.

a.2 Requirements of RG 1.68.2 regarding Cold Shutdown Demonstration (RP C.4) are met by Test Abstract 14.2.8.1.94. " Remote Shutdown (fir;t plant only)".

No test abstract needs to be added or amended.

b. Regulatory Guide 1.68.3 "Preoperational Testing of Instrument and Control Air Systems" applies to safety application of instrument air systems. Preoperational Test Abstract 14.2.8.1.6, " Compressed and Instrument Air Systems", applies to the non-safety related AP600 instrument air system. No safety related function is prevented by malfunction of this system.

No test abstract needs to be added or amended.

c.' Regulatory Guide 1.140, " Design, Testing and Maintenance Criteria for Normal Ventilation Exhaust System Air Filtration and Adsorption Units of Light Water-Cooled Nuclear Power Plants" applies to safety ventilation systems. Abstracts 14.2.8.1.28, and 14.2.8.1.88 apply for non-safety related systems.

These systems are not necessary for safe shutdown of the plant. Nonradioactive Ventilation Systems are also tested per AP600 Inspection Test Analysis and Mceptance Criteria Sections 3.7.1, 3.7.3 and 3.7.4.

Abstract 14.2.8.1.29 Radiologically Controlled Area is abc non-safety related. The plant procedures for the nonradioactive Ventilation Systems will contain detail e required by RG 1.140 and is the responsibility of the Combined License applicant.

No test abstracts needs to be added or amended.

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. e e, SSAR Revision:

Revise SSAR subsection 14.2.8.1.103 to include the following test abstract:

14.2.8.1.103 Remote Shutdown from 10 to 25 Percent Power (First Plant Only)

Objectives With the reactor at 10 to 25 percent power and the turbine generator in operation, demonstrate the ability to cooldown the plant using controls and instrumentation located outside the control room.

Prerequisites Initial conditions of the reactor at a moderate power level (10 to 25 percent), sufficiently high that plant systems are in the normal configuration with the turbine generator in operation.

Test 51ethod With a minimum crew and using only credited remote shutdown equipment. achieve hot standby status and maintain stable hot standby conditions for at least 30 minutes.

Performance Criteria The ability to reach and maintain hot standby conditions using remote controls and instrumentation from outside the control room has been demonstrated.

PRA Revision: NONE l

260.31-4 W Westinghouse

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Question 410.206 The February 25. 1993, response to Q410.60 states that hydrogen is supplied to the CVS inside containment from one 550 sef H2bottle located in the plant gases storage tank area. The maximum concentration within the CVS  !

compartment was found to be 4.3 percent, less than the detonation limits in NUREG/CR-2017. Areas other than the CVS compartment were also considered with the maximum concentration being ~4.4 percent in the valve / piping penetration room at the 100' elevation of the Auxiliary Building (12420 ft3 ). However, this apparently assumes  !

uniform mixing within the containment. How is this assured' l l

Additionally. the CVS has high-energy (HE) portions in the auxiliary building that are not designed to Code requirements. Specifically, this includes the portion of CVS from the makeup pumps to the CIVs. Are these HE portions separated from safety-related equipment in the auxiliary building? If so, what is the nature of the separation? Is it by physical spacing, by separate enclosures, or by the use of barriers? How will safety-related SSCs be protected from missiles generated during a postulated failure of this portion of the CVS?

Response

He maximum hydrogen concentration of the CVS compartment inside containment was calculated assuming that a failure of the hydrogen supply line releases the entire contents of a single hydrogen bottle into that compartment.

In calculating the maximum hydrogen concentration, uniform mixing within the CVS compartment was assumed.

No credit was taken for hydrogen escaping from the CVS compartment into other areas of the containment, and thus mixing with other parts of the containment is not a factor.

Similarly, the maximum hydrogen concentration in the valverpiping room in the auxiliary building was calculated assuming that the contents of a single hydrogen bottle is released and uniform mixing occurs. No credit was taken for hydrogen escaping into other areas of the auxiliary building.

The CVS high energy lines located in the auxiliary building are routed from the CVS makeup pumps to the I containment penetration via a pipe chase except for a small segment of the lines located in the room containing the makeup pumps. Rese lines are not completely separated from safety-related lines. Containment penetrations and containment isolation salves are located in the pipe chase. The ability to achieve safe shutdown given a rupture is  ;

maintained, Complete separation is not necessary.

1 The ability to a;hieve safe shutdown given a rupture in one of the high energy lines from the CVS makeup pumps '

is maintained by the following features:

1. The CVS makeup line is routed through a pipe chase with lines that are not required for safe shutdown of the plant, l
2. Containment isolation valves located in the pipe chase with the CVS makeup line are located sufficiently far )

away from the CVS pipe break locations.  ;

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NRC REQUEST FOR ADDITIONAL INFORMATION Pipe breaks are postulated to occur at the terminal ends of a piping run for those lines which are not designed using mechanistic pipe break criteria. The terminal ends are defined as either:

A. Connection points to structures, components, or anchors that act as essentially rigid restraints to piping translation and rotational motion due to static or dynamic loading.

B. Branch intersection points for the branch line unless the following are met: the branch and the main piping systems are modeled in the same static, dynamic and thermal analyses and the branch and main run are of comparable size and fixity.

The terminal ends for the CVS piping located outside containment se at the discharge flanges of the CVS makeup pumps, at an anchor located approximately midw ay between the pumps and the containment penetration and at the containment penetration. Pipe breaks are not postulated at intennediate points and the total pipe stress is controlled. Due to the small nominal diameter of the CVS lines, only circumferenti,al breaks are postulated at these terminal ends. Containment isolation valves for other lines are not located near the three postulated pipe break locations. i

3. Safety related equipment located in the auxiliary building is separated from the CVS makeup line by the reinforced concrete walls.
4. The safety related lines in the vicinity of the containment penetration for the CVS charging line are not required for safe shutdown.
5. The room containing the CVS makeup pumps does not contain equipment required for safe shutdown.

tt Since the CVS supply line alwats contains cold water there are no environmental or pressurization affects from a CVS line break. Water spra ffects can not damage process piping in the pipe chase. There are no safety related electrical connections or instrument lines in the vicinity of the pipe break locations.

There are no missiles postulated w hich could impact safety related structures, systems and components (SSCs) along this portion of the CVS high energy line.

SSAR Revision: NONE 410.20G-2 W

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r A 1 NRC REQUEST FOR ADDITIONAL INFORMATION

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=w Response Revision 1

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i Question 440.12 i

Since Revision 0 to WCAP-13342 was issued, the 4th stage of the ADS has been redesigned to incorporate larger  :

valves (12" vs. 8") and a different configuration with respect both to number of valves and connection to the RCS '

hot leg piping. Westinghouse has previously committed to test these valves as part of the ADS test program; however, no information has been provided to the staff specifying the test loop configuration or the test matrix envisioned for these tests. His informauon should be provided for staff review. The level of detail in this information should be commensurate with that requested for the Phase A and Phase B tests.  ;

Response: (Revision 1)

'" : er ' & fment :: ge ^.DS ::'ve F :ne :=ed f m an 9 i ='- 'v: :: : 12 in d v d ve. ^ speciSe:e <ill be r - me faenh .::ge ie. He feu-:Mi+ ge ADS vie :c - "'! e=nine ac: e .!y 6e Sc.; ;ffer: cf S-valve ger~::ry, bu: :he : den: a! &c!gn =pe :: c'6e v6: & ip =2 = epen:n;:aques,'c 1,:,eding capdi!::::::

am!': = g cr he S e :3pe::r- '"= cc npanen :: dng c' 5 vi :" be pe ' d = : :=pc:=n ve.iE :dic .  ;

test-fellows:g &,:gn : riE : c , %- $c &::.i! d vi: &c:gn : ecmp!:::.

i 1*-the-imen:r , if :her: = quen:!cn c te a-

" cugh the feu.? :: ge vie, ie; =: Se ad&=ed it sen  ::y :.:udi '":e ="' :ng Sev hdar / "! be rcr' med by S f =$ 3: ge :e=; perferned en Se speeifee vie f !gn aid "" Se used i 6e p!an' 1

The fourth stage ADS valves will be tested for equipment qualification purposes. Design certification testing is not required. The fourth stage of ADS is simpler than the first three stages of ADS because it has fewer parallel paths, the downstream piping is completely separate and the discharge paths are straight pipes that discharge into the  :

containment atmosphere and not under water through a sparger. As discussed with NRC staff on April 7,1994, the i following steps will be perfonned to verify the performance of these valves:

1) A sensitivity study has been performed under design certification, where the capacity of the fourth stage -

valves is reduced. This study was provided to the NRC via Westinghouse letter NTD-NRC-94-4298.

2) The prototype ADS fourth stage valves will be tested during their equipment qualification program. This testing will show that the valves can pass the minimum amount of steam at the limiting RCS pressures.

This pressure is anticipated to be in the range of 100 psia. A more detailed discussion on the valve testing will be provided in response to RAI 952.%.

SSAR Revision: NONE W Westingh0use 440.12(RI)-1

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i Question 480.36 II)drogen Control - Diffusion Flames Above IRWST Discuss the potential for and impact on the steel containment of diffusion flames above the in-containment refueling ,

water storage tank (WCAP 13388).

t Response: (Revision 1)

In order to meet the conditions for a diffusion flame to form above the in-containment refueling water storage tank (IRWST), a steady strom of hydrogen must be released into the IRWST water from the reactor coolant system (RCS) through the autcuatic depressuritation system (ADS) sparger. t diffunien - : eque ce ud he :-small

  • 1OCA:-- : LOC?  ::::ed e n*In it'ich one of the Erd :lwe ? DS :* g: cpera:=, cad be:h fcurth dage r:!res (414f-ADS :: : : f# ec=p!:':!y, the h dregen Oct: !n the entein -' cu!d h *hrcugh the RCS =f::) va!ve-

. t o t m .m. .c.ed ' 'h ecci- e-' uppe , =pr n: ' d = phe , 'p: :g : !RWCT. If "h ' : cc-*

istbwikw* medWm er !:rge LOC? , -- : gr ;7%:3g, ggg tt 27; : ;p g, .h: RCS hydre;;- cu!d be ":nied twferentia!!y cugh4h hre ' -- 'h: 'mwh: g: 1 5. bype ning :he !RWST ^ rev:er cf t'e cu se:: -her:

tha' " "ed numbe -of wque ::: 6! th: accide-t pr-E!: qu: red :c create d4fusien 02:re in the !RWST ^ !!

Wh- qu :: Wh can!d form diffu ,0:me er: 22 .: rzidu ! 5::: : me! h::: chance-:uhe ur:uee ~

sequences with rauure or tourtn stage Avd. Ine total trequency or tnese sequences is less inan Au x th re=0 , - Thi . frequen:) r. !cz kn-14*f-4h: are damage frequency p::xated i- the AP6T PRA repc-:r E i np 0 " Effw.be-hmes-freen the !RWCT ent: : ne ::ce -ded for :- the curren! AP6T PRA Further '

i;!rn en of th!' wen:ric n111+e pn .ided i b PR

  • ret :- in F^h un y ""

Standing diffusion flames on the IRWST pool or at the IRWST vents can be postulated early into an accident following core uncovery for sequences where the igniters provide an ignition source and the ADS provides a pathway for the hydrogen to collect in the IRWST. Hydrogen which collects in the pressurizer as the cladding is damaged can be forced out through the ADS sparger into the IRWST during a reactor coolant system pressure transiera, such as fuel relocation into the water in the lower head or core reflood. The degree of mixing of hydrogen and oxygen from the containment air that can occur in the gas space of the IRWST determines whether the burning can occur in the tank or at the vent exit. A standing diffusion flame at the vent could present a f significant thermal load to the containment steel shell w hich is in close proximity to some of the vents. However,  ;

a stable. standing flame at the vent exit is considered to be highly unlikely. Hydrogen released to the IRWST is expected to mix with containment air in the gas space above the IRWST water such that, when ignited by an igniter.

at the sent exit. the flame front flashes back and consumes the bulk of the hydrogen in the tank. Depending on the amount of hydrogen released and the duration, this could result in periodic deflagrations in the IRWST. This type '

of burning does not result in a significant thermal loading on the containment shell since the burn only lasts for a short time (on the order of seconds), and the thermal inertia of the containment wall would prevent the temperature .!

from increasing more than s-veral degrees. .l I

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, NRC REQUEST FOR ADDITIONAL INFORMATION Response Revision 1 Hydrogen mixing analyses and, if needed, adjustment to the vent design will be used to assure that the diffusion flame induced containment failure mode makes an insignificant contribution to the large release frequency in the AP600 Probabilistic Risk Assessment. Diffusion flames at the IRWST vent exits are not considered as a containment failure mode in the PRA, revision 1 analysis.

SSAR Revision: NONE PRA Revision: NONE l

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1 480.36(R1)-2 W Westinghouse i

NRC REQUEST FOR ADDITIONAL INFORMATION y my F g Question 480.77 Containment isohtion valves should be as close to the containment wall as is practical. From the staff's review of the AP600 design. it appears that several lines have considerable runs (greater than 10 feet) inside the containment before the interior containment isolation valve is encountered. An example is the service modules or islands that are incorporated into the AP600 design. Provide a list of lines that have runs greater than 10 feet, and justify placing the containment isolation valve so far from the containment boundary in each case.

Response

The use of service modules or equipment modules on the AP600 design is not used as a criteria for the location of containment isolation vah es. An AP600 layout criteria specines that " Valves used for containment isolation, w hich are Class 2 components, should be located as close as practical to the containment. However, suf6cient space for in-service inspection must be provided." This layout criteria has been incorporated into the AP600 design process and the subject salves are located at or very near the associated penetration unless overriding considerations must be factored into the design process. Overriding considerations are typically due to providing suf6cient space (including access) to the vake to assure proper inspection, maintenance and testing. Improper location without adequate consideration of these factors potentially results in a less reliable salve and would defeat any perceived benefit derised from proximity to the containment. Less obvious, but nonetheless critical layout considerations include the following.

Flooding: As reported in response RAI 410.5: "The containment isolation valves subject to Gooding are normally closed isolation valves and are not required to stroke under Dooded conditions." Therefore containment isolation valves that are not normally closed may need to be raised above the fbod level and depending on the containment penetration location may be located to assure more reliable containment isolation under potential environments rather than a speci6c distance from the containment.

Shielding: Some penetrations, piping and valves warrant special considerations due to shielding for personnel protection and consequently, the line routing and the valve location limits personnel exposure during maintenance, inspection and testing of the subject valve as well as other equipment in the vicinity.

Platform Floor Elesation: Containment isolation valves are located at elesations where maintenance platforms or door levels readily permit valve maintenance and inspection without the need for construction of temporary platforms resulting in delays, increased costs, and exposure.

Penetration Area: For piping penetrations in the middle annulus (elevation 100') it is undesirable to locate vakes and additional pipe lengths in the electrical penetration area so the lines either drop to the lower annulus televation 92'6") or extend into the valve piping and penetration rooms in the auxiliary building.

The containment isolation valves are then located as near as practical to the penetration consistent with other criteria.

480.77-1 W- West.inEh0US8

NRC REQUEST FOR ADDITIONAL INFORMATION NPSH: When NPSH or sold formation or thermal fatigue (due to isolation valve leakage) are a concern, for example within the RNS, the pipe routing slopes to the pump suction and the containment isolation valve is located as near containment as possible consistent with other layout criteria.

Electrical Separation: When there be a need to limit introducing an electrical division in a particular area either the valve is relocated in an alternate area or the power division is reassigned to achieve adequate redundancy and fire protection.

In summary a specific distance such as 10 feet is not the critical parameter, but the implementation of a layout criteria that focuses appropriate attention on a balance of criteria is essential and has been implemented on the A P600. As piping analysis is completed and criteria are met the containment isolation valves will be located as close to the containment consistent with those criteria.

SSAR Revision: NONE 4

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1 NRC REQUEST FOR ADDITIONAL INFORMATION IEE

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Ouestion 952.90 Provide the following information on the PRHR tests:

a. The detailed test procedures report (test conditions) for both Phase I and 11 tests. The staff has noted that in the Westinghouse procedures, the document is usually a checklist that refers to other documents that actually desenbe the different steps that were followed. Provide the initial and boundary conditions, configurauens, armi operator actions that caused the experiment to go the way it went. Define what is meant by steady state, what was the exact configuration of each test (i.e., water level), and when was the test complete. Do the test procedures address these questions?
b. A list of acronyms defining the data for tests SS-3B and TR-4, and for any new test data that the staff will receive.
c. Provide an evaluation of tie measurement uncertainty for all parameters recorded. This should be included as part of the data analysis report.
d. Provide data in electronic format from the Phase 11 tests, including:
1. Configuration Tests C-01 and C-02
2. Plume Tests P-01, P-03, and P-05
3. Transient Tests T-01 through T-03 4 Steady State Tests S-01 through S.05
5. Uncovery Tests U-01 thmugh U-05

Response

a. Test procedures are summarized in section 4.5 of the PRHR test final report (reference 952.90-1). The detailed test prxedures used by the test organization were provided to the NRC via Westinghouse letter NTD-NRC 4288. The test procedures address the questions posed.
b. The acronyms used in the test repon are desenbed as they are used in the data reduction and anlaysis methodology. 'lhis is contained in section 6.0 of the PRHR test final report (reference 952.90-1).
c. An evaluation of the measurement uncertainty was performed. This inforrUnon is being incorporated into a revism- to the PRHR final test repon (i.e., revision 2) which will be prov.ued by DecemNr.1994.
d. The data from the PRHR tests was transmitted to tre NRC via Westinghouse letter NTD-NRC-94-4288 in 1 electronic forrt:at with the exception of the plume tests. 'Ibe test data for these tests was not recorded

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electronically but was recorded on strip charts. This data is presented in figures 7.2-1 through 7.2-7 of reference !

$52.90-1. The strip charts are maintained in the Westinghouse files and are available for review at the l Westinghouse offices in Monroeville, PA.

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NRC REQUEST FOR ADDITIONAL INFORMATION l

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References:

952.90-1 "AP600 Passive Residual lieat Reinoval Heat Exchanger Test Final Report", WCAP-12980 Revision I dated Decernber,1992 SSAR Revision: NONE PRA Revision: NONE I

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952.90-2 W Westinghouse

NRC REQUEST FOR ADDITIONAL INFORMATION

.E E5; Question 952.92 Provide the following information on the Oregon State University facility:

a. The Set Point and Valves document.
b. The OSU Test Matnx Table (iruttal boundary condiuons)
c. The pre-operational test procedures and test reports
d. Updated P&lDs
e. Detailed pump data for RCPs (flow curve, homologous quadrant data if available)
f. Valve & instrumentation description (e.g., table relatmg number, name or description, drawing nurnber, range)
g. Louis K. Lau letter on orifice and nozzle requirements

Response

a. Copies of the requested OSl! serpoint document and OSU valve list were submitted to the NRC via reference 952.92-12.
b. A copy of the OSU Test Matnx table is contained in each of the Quick Look Data Reports (QLR) submitted to the NRC (References 952.92-7 through 952.92-11). Reference 952.92-12 provides additional details on the facility setup for each of the OSU matnx tests. Each QLR includes a comparison of specified arxl measured initial conditions.
c. Test procedures are maintained at OSU and in the Westinghouse files and are available for review by the NRC at the test facility or at the Westinghouse Energy Center. Quick Look Reports for the cold and hot ,

pre-operational tests have been completed and submitted to the NRC (References 952.92-2 through 952.92-6).

l These reports contain a summary description of the procedures used dunng the tests as well as a tabulation of '

I the test results.

d. Up to date, piping and instrumentation diagrams are provided in reference 952.92-1 WCAP-14124, Volume II.

Appendix B, which was transmitted to the NRC via Westmghouse tener NTD-NRC-94-4245, dated July 29, 1994. Revision 4 of OSU drawing OSU600901, "OSU BAMS System" was provided to the NRC via reference  !

952.92 12. 0  !

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e. Design information on the OSU test facility coolant pumps is provided in Section 3.10.3 of reference 952.92-1.  !

Figure 3.10-1 of tlus reference provides RCP performance head vs. flow. Homologous quadrant data for the l

pumps is not available.

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NRC REQUEST FOR ADDITIONAL INFORMATION A

f. OSU test facility instrumentation database information is provided in Appendix D of WCAP-14124 (Reference 952.92-11 OSU test facility valve database information is provided in reference 952.92-12.
g. Orifice and nozzle details are provided in Appendix E of WCAP-14124 (Reference 952.92-1).

Reference:

952.92-1 WCAP-14124, "AP600 Low Pressure 1/4 Height Integral Systems Tests - Facility Desenption Report" 952.92-2 Quick Look Data Report for AP600 Long Term Coohng Tests at Oregon State University: OSU Component Volume Determinations, Enclosure to Westmghouse letter NTD-NRC-94-4219, dated July 29,1994.

952.92-3 Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: OSU Flow Test /Line Resistance Determinations Enclosure to Westinghouse letter NTD-51C-94-4220, dated July 29,1994.

952.92-4 Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: Hot Preoperational Test HS01, Enclosure to Westmghouse letter NTD-NRC-94-4221, dated July 29, 1994 952.92-5 Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: Hot Preoperational Test HS02, Enclosure to Westmghouse letter NTD-NRC-94-4222, 'tved July 29, 1994.

952.92-6 Quick Look Data Report for AP600 Long Tenn Cooling Tests at Oregon State University: Hot Preoperational Test HS03, Enclocure to Westinghouse letter NTD-NRC-94-4223, dated July 29, 1994.

952.92-7 Quick Look Data Report for AP600 Long Tenn Cooling Tests at Oregon State University: Matrix Test SB01, Enclosure to Westinghouse letter NTD-NRC-94-4224, dated July 29,1994.

952.92-8 Quick Look Data Report for AF600 Long Term Cooling Tests at Oregon State University: Matrix Test SB04, Enclosure to Weninghouse letter NTD-NRC-94-4225, dated July 29,1994.

952.92-9 Quick 1.cok Data Report for AP600 Long Term Cooling Tests at Oregon State University: Matrix Test SBl3, Enclosure to Westinghouse letter NTD-NRC-94-4226, dated July 29,19%

952.92-10 Quick Look Data Report for AP600 Long Tenn Cooling Tests at Oregon State University: Manix Test SB10, Enclosure to Westinghouse letter NTD-NRC-94-4227, dated July 29,1994.

952.92- l 1 Quick Look Data Report for AP600 Long Term Cooling Tests at Oregon State University: Matrix Tests SB03, SB05, SB12, Enclosure to Westinghouse letter NTD-NRC-94-4268, dated August 22, 1994.

952.92-12 Westinghouse letter NTD-NRC-94-4285, " Additional Information in Support of Westinghouse Response to RAI 952.92," dated August 31,1994 i 1

1 SSAR Revision: NONE ,

PRA Revision NONE l l

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