ML20215A046
| ML20215A046 | |
| Person / Time | |
|---|---|
| Site: | Seabrook  |
| Issue date: | 09/30/1986 |
| From: | Woodward N ABB IMPELL CORP. (FORMERLY IMPELL CORP.) |
| To: | |
| References | |
| OL-1-I-NCNP-001, OL-1-I-NCNP-1, NUDOCS 8612110141 | |
| Download: ML20215A046 (227) | |
Text
{{#Wiki_filter:_ _
, g @ g }\,
., p NCt4P i Public Service Company. Of New Hampshlgg SEABROOK STATION *
*B6 DEC -8 P 7 :20 GFrl.
Dac;. - l
.i ENVIR.ONMENTAL QUALIFICATION OF ELECTRIC AL EQUIPMENT Electrical Equipment Qualification File No.: 113-01-01 Revision 2 Purchase Order No. : 9763-006-li3-01 Manufacturer: Anaconda Model Number: SKV Power Cable Equipment Type: Power Cable l . RECEPED-D. C. C. i Q.].]<],] .
.,-]^; [Q QQfg[
bh ob a ;, [ - Vf" E " " " ah/u Mj 24&g Prepared By Date Checked By Date bava'/'f % dad Impell Approval als/M bade l bx Y s w>u)YZ 2/G/86 YAEC Approvat 'Date 8612110141 DR 860930 ADOCK 05000443 no. os7o-oa2I".., L i ...n a. INPEQQ t
V- 1 1 e
@~
% *tq, Q3 e
% '+
%,g\s dl4 x;fc ' g
%. :, . v Q.p 9
h
, 7)
D' Electrical Equipment Qualification File No. 113-01-01 Revision 2 Record of Revisions Revision Description Date 0 Original Issue 6/5/85 1 Complete Reissue 11/7/85 2 Revised Table of Contents, 2/3/86 Equipment Sumary Evaluation p.1, QEWS, EQ Assessment Report pp.1, 3 and 8-12, Added Reference 11
.i
\
i i r l l 1 i ( 5198m Page 2 of 3
f '% Electrical Equipment Qualification File No. 113-01-01 Revision 2 TABLE OF CONTENTS
~'
Ti tle Equipment Li st Equipment Summary Evaluation Qualification Evaluation Worksheet Environmental Qualification Assessment Report (Checklist)
- 4. p LIST OF ATTACHMENTS References Ti tl'e .
- 1. UE&C Specification No. 9763-006-113-1, Rev. 3, Specification for 5000 Volt Power Caole (Excerpts).
- 2. FP-313 67-02, FIRL Report F-C4350-3, Tests of Electrical Cables Subjected to D1ermal Aging, Ganna Radiation, and a loss-of-Coolant- Accident Simulation, July 1976.
- 3. FP-32796-01, Anaconda Ericsson Report No. F-A5374-2 dated 9/81, Qualification Test of Electrical Cable in a Simulated Loss-of-Coolant- Accident (LOCA).
4 SBU-63389, Letter from A.M. Ebner of United Engineers to EDS Nuclear Inc., dated 10/26/82.
- 5. Impell Calculation 70570-032-003, Revision 1.
- 6. VU-018194, Letter from Dr. T.H. Ling of Anaconda to United Engineers, dated 12/10/79.
- 7. VU-032815, Letter from T.H. Ling to United Engineers, dated 1/12/83.
- 8. SBU-25958, UE&C's memorandum to Anaconda Company, dated 4/20/79.
- 9. Anaconda Packing Slip No. 59-19759 to Seabrook Station (Excerpts).
- 10. SBU-92605, UE&C's letter to Impell, dated 2/13/85.
- 11. Impell Letter No. 0570-032-NY-156, dated 2/2/86 Summary of Class lE Equipment Submerged as a Result 2 of Design Basis Events.
5198m Page 3 of 3
- w. . ._.m_,. . . - . . . .... e .. ---..n... .. n
f % EL Ec.: 7~2./CA L. Ei O UIP MalV T C VA L-1i;'IC A 7'/ON J='I L.2* N O. /J.3 - 0 I - Cl
/
8 . 24:r V/ f / ON e .
- n. . . .
s - . .
- x. r- Zw .
n
.a.
- ~
a w8 wu
.a<a
- a. 8o - .
. w sw .
- o. > - wo . .
2 w = a. o .< . o a o ou .o
.= .
W . 3 . w . m
.m 2
. a. .
l - e . . w . . m . 8.* 3 . . .
. o. .
= --
. .s. 3 . .nn
- o. o. .,
- n. .
Oo w a. .-. x . .
< Z .
3 ., w , - Z .e . a 3 ,. s - ~ o o - . w < o> ea . s2 .. . 2 >= = mw .
- e. > .
e .
. be .
o X == = * . o . O Z .= . w o 3 o. a w a. U 3 n a e w
- 3 .e Fe @ *= W= O O U2 .
> < < e < .2.a .
w
.a. .J ecw .
3 * *w Z . w e/t O* Io 4 O
- e. u -(33 e22 2 EE 43 1/9 .
W . .
== . .
U w .
- c .e .
- Z . .
O. w m. .
.J w o Xe .
w a. E 3 ed w zW w.am . me< . G. u= m .
> .e U .
E 9 > . w .
>= W g3 t/l e.
e
.X .
== .
J e . 9
>= o
- a. - .
==
e. g3 5 W o . be ** . . W .
- w D'* . .
N Z I Z . . O w e w . .J . { 3 . m . 4 Q. . . M* o ** . u. . I l sa 2 .n 3 . w . P- == Q O . c . m > w ew Z
- e
- w a . .
Z 3:e w e o 2 2 > . *= . O < o w . 7 E l/l M^ . ree- / of /
r 3 Electrical Equipment Qualification File No. 113-01-01 Revision 2 EQUIPMENT
SUMMARY
EVALUATION 1.0 Description The cables under evaluation are 5000 Volt Power Cables manufactured by the Anaconda Company as per UE&C specification
#9763-006-ll3-1, . Revision 3 for the Seabrook project and is intended to be used outside containment only. There are two different types of cables supplied by this purchase order.- The construction of the cables is given in the above specification and the similarity of construction between the test specimen and the subject cables are addressed in Reference 6. The basic difference between the test specimen and the cable being qualified is that the test specimen is a single conductor cable and the cable under evaluation is a multiple-conductor cable with or without armor or overall jacket. Type test of a single conductor cable instead of a multiple-conductor cable or triplex cables is acceptable as explained in Reference 6.
The equipment list indicates that these cables are used in various areas of the plant. SBU-92605, Reference 10, confirms that this equipment is not installed in the containment, PB-4 or PB-16, and therefore, the cables are evaluated to worst case postulated environmental conditions in the remaining zones only. 2.0 Conclusion This equipment is qualified by sequential test for the postulated accident temperature, pressure, humidity, thermal aging, and radiation dose and by test supplemented by analysis
! (Reference 5) for the required operating time.
Therefore, this cable is qualified to the requirements of NUREG-0588, Category 1. l 3.0 Limitations None. C l l 5198m Page 1 of 2
r- , Electrical Equipment Qualification File No. 115-01-01 Revision 1 EQUIFNENT SlNMARY EVALUATION
-con tinued-4.0 Discussion The Franklin Institute Research Laboratories report rF-C-4350-3, dated July 1976 (Reference 2) demonstrates the environmental qualification of these cables. The tests however, were conducted to verify the ability of these cables under a Loss of Coolant Accident after thermal and radiation aging. The postulated worst-case environmental parameters in our case are temperature, pressure, radiation and humidity only, due to an MSLB outside containment.
These worst case environmental areas are (1) Mainsteam/-Feedwater Pipe Chases - for temperature, pressure and humidity and (2) Primary auxiliary building (Environmental Zones PB-15A and 18) for radiation. From review of the above FIRL's test report, it is determined that the cables supplied for Seabrook project under this contract are fully qualified for 40 years normal plus 1 year following an accident in all the areas outside containment except Environmental Zones PB-4 and PB-19. However, Reference 10, S8U-92605, confirms that there are no SKY Anaconda Power Cables installed in Zones PB-4 or PB-19. i 5198m Page 2 of 2 1
p- - - - - QUAL IFl CAT 10N EV/ 10N WORK SHEET Public Sarvice .amany of New Hanpshi re Prep tred By : k[j,r h v% . s:_ 2 db le - EQUIPMENT QUALiflCATION FILE NO. l13-01-01 Checied By: Date : b "Y { ' I il t'ostu l ated E n vi ronment i Quai llied Lnvi rursnent i Quai ll ic at ion i Out st anding I i Equipment Description 11 t'a rnmete r I value i i<el erence i Valuo i Het e rence i Method l Items l 1 fbrchase Order No.: il I i l I I I l l 9763-006-113-01 ll Operat ing i I Year 1 2 1 I Year 1 4 l Test and hene l I ll Time , I l l l l Analysis l l Equipment ID No(s).: ll l l l l l 4 l 1 EDE-CBL-5 ll l l l l l l l l ll l l l I i i l i ll Peak 1 325 1 2 1 346 1 3 l Test l None l I ll Temperatu re I i p. 2 I I p.1-1 l l l l ll (T) l I I I I l l l 11 1 I I I I I l l la i i i i i i i i 11 Peak l 4.8 1 2 I 110 1 3 l Test l None l I Equipment Type: ll Pressu re l I p. 2 I l p. 1-1 l l l l 5 KV Power Cable ll (Psig) l l l l 1 l l l 11 I I I l l l l 1 le s : i i e i i Manuf acturer: ll Relati m i 100 1 2 1 100 1 3 l Test 1 None l I Anm onda ll Humidity l l p. 2 l l p. 3-2 l I l i ll (3) i I I I I I I I Modei Number: ll l 1 l l l l l i Uniblend EP insulated is i i i uoric acid 1 i l I ll Chemical I N/A l N/A l 1.72% by wt 1 3 l Test l None l l ll Spray (pH) l l l pH = 10.5 l p. 3-2 l l I l Accuracy: Spec: N/A ll l l l l 7 l l l l Demon: N/A 11 40 Year Normal l l l l l l l l ll Radiation Dose 1 2.0 x 10 8 l 2 l2x108 1 3 i Test i None l i 11 (Rads) l l p. 3 l l Appendix C I I l l Limiting Envi ronment: l i i Tea r Acc ident i I 2 i l Note l l l l l ll Radiation Oose 1 -- I p. 3 l l 6 l l l l Location: Main Steam / ll (Rad s) l l l l l l l t FW Pipe Chases (PCWi-5) li I i i i J l i i l Rad Zone: Prima ry ll Ag i ng i 194/40 l l l 194/40 l Att ac hnent to l Test and i None l I Auxillary Building II ( *F/ Years ) l (90*C) l p. 4 I (90*) l FIRL Tech. 1 Analysis l l 1 (FB-ISA, 18) (Note 1) ll l l l 1 Rgort F-C4350-31 I I i ll 1 I l l p. 9 l l l s is i i i i i i I Lowest Elevation : Note 2 ll Subme rgence l N/A l 8 i N/A l N/A l N/A l None l l F lood la wl: Note 2 ll l l l l l l l
. 1 Abow Flood Lewi: Note 2 ll l I l l l l l I ll I I l l l l i DocumantatIon Ref arences: Notes:
- 1. UEAC Specification No. 9763-006-113-1, Revision 3 1. The Iimiting envl ronment for radiation a re zones
"*pecif ication for 500V Power Cable", dated 1/ll/BO. P8-15A and PB-18. Envi ronmental zones PB-4 and PB-19
- 2. UE AC Drawing No. 9763-F-300219, Revision 17 " Service Envi ronment Ct9rt", dated 7/22/B5. haw been excluded sirre no electrical equipment is
- 3. FP-31367, FIRL Report F-C4350-3 Test of Electrical LOCA Simulation, July 1976. Installed in tiese areas (Ref . 5).
- 4. Ispell Calculation No. 0570-032-003, Revision O. 2. Submergence walification need not be addressed
- 5. 58U-92605, UE AC's lette r to tapell dated 2/13/85. (Reference 9).
- 6. Seab rook E.Q. F i le No. l13-01-01, Assessment Checklist, Note 14. g
- 7. Seerook E.Q. File No. 183-01-01, Assessment Checklist, Note 15.
~8. SBU-96263, F looding Study Mat rix.
- 9. Inpell letter No. 0570-032-NY-156, dated 2/2/86,$unenary of Class IE Equipment Submerged as a Result of Design Basis Event.
~-- _ _ _ _ m -
Public Service Company of New Hampshire E.Q. Assessment Report ' Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 ENVIRONMENTAL QUALIFICATION ASSESSMENT REPORT Manufacturer: The Anaconda Company Model Number: 5 KV Power Cable: Uniblend - EP t Component: Power Cable . Reviewer's Conclusion Acceptable (i .e. , this e 3t iXl NUREG-0588, Category I) quipment meets the requirements of l l Acceptable, providing the following special conditions are addressed Special Conditions: None. Comments: None , l Prepared By: kboe 2!2/M [ Checked By: [ L [b Signature ~ Date ! Approved By: hedh . !Udo 3 -yh6 Signature / Cate Revision 2 5208m Page 1 of 12
Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 TABLE OF CONTENTS Title' Page_ Maintenance Required to Maintain Qualified Life 3 Documents Reviewed for This Report - 3 NUREG-0588, Category I Qualification Report Review Checklist 4 Nous . 9 LIST OF FIGURES Figure Titl e Page 1 Temperature Profile Comparison 12 f L Revision 1 5208m Page 2 of 12 i l _. - - _ _ - _ _ - _ _ _ - _ __ __ _ _ . _ _ _ _
f Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 MAINTENANCE REQUIRED TO MAINTAIN QUALIFIED LIFE None Cited DOCUMENTS REVIEWED FOR THIS REPORT
- 1. UE&C Specification No. 9763-006-113-1, Rev. 3, Specification for 5000 Volt Power Cable. - .
- 2. FP-313 67-02, FIRL Report F-C4350-3, Tests of Electrical Cables Subjected to Thermal Aging, Gamma Radiation, and a Loss-of-Coolant- Accident Simulation, July 1976.
- 3. FP-32796-01, Anaconda Ericsson Report No. F-A5374-2 dated 9/81, Qualification Test of Electrical Cable in a Simulated Loss-of-Coolant-Accident (LOCA) .
- 4. SBU-63389, Letter from A.M. Ebner of United Engineers to EDS Nuclear Inc. , dated 10/26/82.
S. Impell Calculation #0570-032-003, Revision 1.
- 6. VU-018194, Letter from Dr. T.H. Ling of Anaconda to United Engineers, dated 12/10/79.
- 7. VU-032815, Letter from T.H. Ling to United Engineers, dated 1/12/83.
- 8. SBU-25958, UE&C's memorandum to Anaconda Company, dated 4/20/79.
- 9. Anaconda Packing Slip No. 59-19759, dated 9/19/84 (Excerpts).
- 10. SBU-92605 UE&C's letter to Impell, dated 2/13/85.
- 11. Impell Letter No. 0570-032-NY-156, dated 2/2/86 Summary of Class lE Equipment Submerged as a Result of Design Basis Events.
*12. UE&C drawing No. 9763-F-300219, Rev.17, Service Environment Chart, dated 7/22/85.
*13. SBU-92850, UE&C Report on Analysis of HELB Outside Containment, dated 3/8/85.
SBU-96263, UE&C's Flooding Study Matrix, dated 10/25/85. 3-
*l4
*15. UE&C Drawing No. 9763-F-6.01.00.00, Calculation Matrix.
*16. S8U-96049, UE&C Calculation MSCVS-FAG-13,10/15/85.
- Indicates a generic reference and is not contained in this file.
Revision 2 5208m Page 3 of 12
Pubite Service Company of New Hampshire E.Q. Assessment Report . Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 NUREG-0568, CATEGORY I QUALIFICATION REPORT REVIEW CHECKLIST lYE5 l NO l NA l RLF EREN CE l l l 1 l l I. SIMILARITY ! l l l l l l 1 l l
- 1. Have all Equipment ID's on l l lX l Note 1 - l the Master List associated l l l l l with this EQ File nunber l l l l l been addressed in the l l l documentation? l l ,
1 I l l l 1
- 2. Is the documentation trace- lX l l l Reference 6 l able to the plant equipment? l l l l Notes 1 and 12 l 1 I l l l II. SIMULATED SERVICE CONDITIOkS AND l l l l l TEST DURATION l l l l l l l l 1 l
- 3. Do the temperature / pressure / 1 X l l lSee Figure 1, l .
! humidity test parameters l l l lp . 12 l ! meet or exceed the postu- l l l l Ref. 2, p . 1-1, l lated accident environmental l l l 13-2 l condi tions? Make a copy of l i Note 2 the test temperature enve-i lope and superimpose it on the required accident envi- l t ronmental envelope. Assure l that deviations between the l two are justified in the I documentation.
- 4. Do the margins of the test IX l l , Reference 2 l profiles over the plant l l l I specific profiles confonn to l l l lp. 1-1,14, Notes p.16, 3-5 I those suggested by IEEE l l l 117 & 18 1 323-1974 and any applicable l l l l l daughter standard for this i l l l l equipment. l l l l 1 l l l l S. Does the test operating time l X l l l Reference 5 l under the harsh environment I l l l Note 3 l equal or exceed the equip- l l l l l
- j. ment's required operating time?
l l l l l l l 1 l l , l I I I I l l 1 I I I ! l Revision 1 { 5208m Page 4 of 12
Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 NORE,G-0566, CATEGORY I QUALIFICATION REPORT REVIEW CHECKLIST (continued) LYE 5 l NO I NA I REF ERENCE I I I I III. RADIATION I I l l l l l l 1 - I
- 6. Does the radiation dose, IX l l Ref. 2, Appx. C, l 1.e., integrated dose, for l l l l Note 4 normal operations and acci- l l l l l dent dose for the plant, 1 I ,
I l fall within the envelope l I , I I used in qualification? .I l l l l l l l l l
- 7. Does the total integrated l l lX INote 5 l dose include Beta radiation? l l l l l (Is Beta radiation ad- l l l l l dressed?) l l l l l l l l l l IV. AGING l l l l l l l l l l
- 8. Are the thermal aging para- IX l l lRef. 2 l meters chosen and used in thel l l l Attach. to FIRL I test supported by adequate l l l l Technical Report i documentation or references? l l l lF-C4350-3, p. 9 l l l l l l
- 9. Was mechanical and/or elec- l l lX l l trical cycling addressed?
~
l l l l l I I I i
- 10. Is the qualified life (QL) lX. Il l lRef. 2 l explicitly stated? l I l l Attach to FIRL l l l l lF-C4350-3, p. S I I I I I I I I I I I i
- 11. Does the qualified life take I X l I l Reference 2 l into account the normal l l l ip . 3-3 l l operating state of the i l I INote 6 l l equipment (i .e., energized)? l l l l l l l l l l V. CHEMICAL SPRAY l l l l l l l l l l
- 12. Does the DBE qualification IX l l l Reference 2 l testing include chemical l I I Ip . 3-2 I spray? l l l l Note 5 I I I I I i
- 13. Does the spray concentration l I lX l Note 5 l and pH used in tests meet or l l l l l exceed those to be used for i l l l l l the plant? l l l l l l l l l l l l Revision 1 l 520Em Page 5 of 12
)
Public Service Company of New Hampshire E.Q. Assessment Report Seabrock. Station E. Q. Fil e No . 113-01-01 Impell Job No. 0570-032-1661 NUREG-0588, CATEGORY I QUALIFICATION REPORT REVIEW CHECXLIST (continued) lYES l NO l NA l REFERENCE l l l l 1 l
- 14. Was the spray testing done l l lX INote 5 '~
I while under the extren1es of I l l l I pressure and temperature? l I I l l l 1 I I l VI. SUBMERGENCE l l l l l
- I I I I I I I I I i
- 15. Does the test program includel IX l l Note 11 I submergence tests? l l l l l l l l l 1 VII. SEISMIC l l l l l l 1 1 I I
- 16. Was the seismic testing / l l lX l Note 7 l analysis done on aged l l l l l component or equipment? l l l l l 1 1 I I i
- 17. Did the seismic testing / l l lX INote 7 l anal i l l l age?ysis address effects on l l l l l l l 1 1 VIII. FUNCTIONAL REQUIREMENTS I l l l l l l l l l
- 18. Does the test plan / report IX l l l Re f. 2, p. 4- 3 i specify an acceptance i l I lthru 4-5 l criteria for equipment l l l l Note 19 l performance? l l l l l l l l l l
- 19. Was an initial base line lX l l lRef. 2 l test done to establish l I l l Table-2 p. 4-3 l reference performance char- l l l l l acteristics? l l l l l 1 1 I I I I I I I I I I I I I j 20. Is the accuracy cemonstrated l I lX l l curing testing equal to or l l l l l
, better than that specified? l I l l l ! I I I I I
- 21 . Has the test / analysis esta- lX l l lRef. 2, p. 5-1 i i
blished that this equipment I l l IRef. 5 l can meet plant application i l l INotes 2, 3 and 6 I specific performance re- l l l l quirements? (e.g. accuracy I l l l j response time) l l l l l l l l l l Revision 1 s 5208m Page 6 of 12
F 1 Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E. Q. Fi l e No . 113-01-01 Impell Job No. 0570-032-1661 NUREG-0588, CATEGORY I QUALIFICATION REPORT REVIEW CHECKLIST (continued) TE5 I NO i NA l RLP tRENCE I l l l l l
- 22. Review the test results on a l X l l lRef. 2, p. 4-1 I relative conparison basis l l l land Note 8 l (i.e., performance para- l l l l l meters of the baseline tests l l 1 I I versus those during the i l i 1 I various tests). Were there l l l l 1 any anomalies or major l l I l i discrepancies? l l l l l 1 l l l 1
- 23. If so, was it satisfactorily I X l l l Note 8 l explained in the report? I I l l l l 1 l l 1 IX. SEQUENCE l l l l l l l l l l
- 24. Was the same test specimen lX l l l Re f. 2, p . 5-1 I subject to the entire test l l l l Table 2, p. 4-1 I sequence including aging 1 l l l l tests? l l l l l 1 l l l l
- 25. Compare the test sequence lX l l lRef. 2 l performed for this report l l l lPages 3-1 to 3-5 l against your understanding l l l l Note 9 & 17 l of what test and procedures l l l l l are required as per IEEE I l l l l 323-1974 and any applicable l l l l l daughter standard for this l l l l l equipment. Do you believe l l l l l the report meets the intent l l l 1 I of these standards? l l l l l 1 1 I I I X. TEST SET-UP l l l l l l l 1 1 I
- 26. Was the test measuring lX l l lRef. 7 l equipment (TME) calibration i l l l l addressed in the report? l l l l l l l 1 1 I XI. MAINTENANCE REOUIREMENTS l l l l l 1 1 I I I
- 27. Are maintenance requirements l lX l l Note 13 l and component replacement l l l l l intervals specified to l l l l l maintain qualified life? l I l l l l l l l l 4
Revision 1 5208m Page,7 of 12
e Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 NUREG-0588, CATEGORY I QUALIFICATION REPORT REVIEW CHECKLIST (continued) LYES I N0 l NA l REFERENCE I I I I I I l l l l XII. INSTALLATION INTERFACES I 1 I I I _ _ I
- 28. Have installation interfaces I iX l l Note 10 I required to maintain l I I l l qualification been identifiedl i I I I in the test report? l l If yes, explain in a note. l , . I i l l
- 29. Has the actual plant instal- I X l l
l l Note 20 l 2 lation been identified and l l 1 I I evaluated? I I l I I l l l I I I I I I I I I I i I i I 1 I I I I I I I I I I I I I I . I
- 1 I I I I I l I I I I I I I I I I I I I I I I I I I I I I I I ;
I I I I i l I I I I I I I I I I I I I I I I I I I I I I l l I I I I I
, I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I i 1 1 I I I 1 I Revision 2 5208m Page 8 of 12 n.t _, _ _
k Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 NOTES
- 1. Comparison of the cable description in the UE&C specification
#9763-006-113-1 Revision 3 (Reference 1), the Franklin Institute's test report, F-C4350-3 (Reference 2), Anaconda's letter to United Engineers dated December 10,1979 (Reference 6) and Anaconda Packing Slips-No. 59-19759 (Reference 9) dated 9/19/84, clarifies that the test specimen and Seabrook cables pruchased under this contract (P.O. #9763-006-113-1) are similar and therefore,- the -
qualification documentation is applicable. SBU-25958, UE&C's memorandum to Anaconda Company dated April 20, 1979.(Reference 8) also identifies the applicability of the above Franklin test report for this purchase order.
- 2. The attached Figure 1 shcws the temperature profile comparison of the test and postulated cccident conditions. It may be noted that the test temperature profile envelopes the postulated MSLB profile with a large margin (Reference 5). However, as the test was conducted for only 30 days and the postulated accident requirement is one year, the 30 day LOCA test profile from Reference 2 was extrapolated which shows that the test is equivalent to more than the required postulated accident conditions (Impell Calculation 0570-032-003, Reference 5). Test pressure was much higher than the required accident pressure. lhe chemical spray and steam exposure during 30 day LOCA test simulates a relative humidity of 100%.
Although the cable was not tested for a full year, based on the above LOCA test, the cable will have no further degradation due to humidity which will affect qualification.
- 3. The test temperature exposure is much more than required postulated temperature profile as shown in Impell Calculation 0570-032-003 (Reference 5). Figure 1 shows the comparison between the test temperature profile and required accident profile (MSLB). Calcul a-tion shows that the 30 days LOCA test is equivalent to the required postulated accident time (MSLB) of one year, plus an additional 10,102 days. This clarifies adequate margin in the test profile.
- 4. Acgording to Reference 2, the test cables were qualified to 2.0 x 10o rads (Gamma). The maximum total integrated radiation dose .
outside containment in the Seabrook plant is 2.0 x 108 rads (Reference 12). Environmental Zones PB-4/PB-19 where the radiation 2 dose is greater than/ equal to 2.0 x 10 rads 8 have no 5 KV Anaconda Power Cables (UE&C's letter, SBU-92605, Reference 10).
- 5. The cables are installed outside containment.
- 6. The qualified life of the cable has been evaluated at the 90*C (Ref.1,-p. 4) design conductor temperature instead of normal l environment ambient temperature, as required in Reference 1, p. 3.
Revision 2 5208m Page 9 of 12
. _ . _ . . _ . . _ _ _ _ _ . . ... __ . . m t
1 m Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 ! Impell' Job No. 0570-032-1661 NOTES i
-cont 1 nue d-I According to Reference 9 the cable is manufactured per UE&C Specification No. 9763-006-113-1 latest revision which specifies
, operating requirements (Reference 1, page 4). Based on the thermal aging temperature of 150*C for 7 days, it is assured that the cable will withstand 130*C maximum overload conductor temperature during emergency for short duration (500 hours). The maximum short circuit conductor temperature of 250*C is for a very short duration (Breaker closing time 5.5 cycles), and therefore the cable will withstand such temperature without any degradation (Ref. LOCA test). Ninety degrees celcius continuous conductor temperature is a very conservative figure and it is expected that this temperature j will not normally be exceeded. The duration of the above abnormal temperatures being short will have no significant effect on the qualified life of the cables. 4
- 7. Seismic qualification testing of cables is not required by IEEE-383-1974.
- 8. The deviations are identified in paragraph 4.3 of Reference 2, page 4 -1. These deviations are variations of temperature and pressure during the first three hours of testing. However, the'LOCA test profile is much more severe than the required postulated MSLB condition outside containment because the test tcaperature envelopes the required temperature with a large margin, the test pressure was much higher than the required MSLB pressure of only 4.8 psig and the test humidity was also very severe due to steam exposure and chemical spray. Therefore, the above deviations will not affect the environmental q'ualification of these cables, i 9. The test sequence followed by Franklin Research Institute, in j Reference 2 is identical to the requirements of IEEE 323-1974 and
- IEEE 383-1974 which is as follows
- 1) Thennal Aging 2) Radiation
! 3) Loss of Coolant Accident 4) Post LOCA simulation test (voltage withstand test). Although the subject 5 KV Anaconda cables are not located inside containment, the above test meet the intent of the standards and satisfies the qualification.
- 10. Installation interfaces were not addressed in the test report (Reference 2), however, qualified termination and splicing kits will be used with these cables. The qualification of the cable with termination and splices has been addressed in a separate test l report No. F-A5374-2 (Reference 3). Generic qualification of )
splices and tenninations is addressed in separate qualification < files, j
- 11. Submergence is of no concern for this equipment (Reference 11). 2 l 1
Revision 2 i 5208m Page 10 of 12 l
9 Public Service Company of New Hampshire E.Q. Assessment Report Seabrook Station E.Q. File No. 113-01-01 Impell Job No. 0570-032-1661 NOTES
-conti nue d-
- 12. Anaconda Ericsson Report No. F-A5374-2, dated September 1981 (Reference
- 3) was also reviewed for qualification of the SKV power cable.
However, Test Report No. F-C4350-3 (Reference 2) was reviewed and used for preparation of this file. Franklin Institute Research Laboratories conducted a test to demonstrate performance of spliced and terminated electrical cables for class lE service. The cables tested were 5000V 1/C #2 AWG uniBlend E.P. and are identical to the cables tested in Report No. F-C4350-3 (Reference 2). The similarity between the cables in P.O.113-1 and the cables in Report F-C4350-3 are explained in Note 1. Therefore, the applicability of Report No. F-A5374-2 to the cable in P.O.113-1 is acceptable. Test Report No. F-A5374-2 (Reference 3) is attached to this file for information purposes only.
- 13. Cables have been qualified for 40 years. No maintenance requirements are needed.
- 14. Radiation doses were calculated on basis of Section 1.4 of NUREG-0588, 2 Revision 1, and shown in the Service Environment Chart (Reference 12).
Therefore, no additional margin is required.
- 15. To get the by weight-percentage of Boric Acid, multiply the ppm figure by the ratio of molecular weight of boric acid to that of boron and multiply by 100. That is, 3000/106 X (61.8/10.8) X 100 = 1.72%.
- 16. Al though IEEE 383-1974, a daughter standard of IEEE 323-1974, states that the type testing for DBE conditions shall involve both aged and unaged samples, no unaged samples were tested as per Anaconda's Technical Report No. F-C4350-3 (Reference 2). However, Anconda responded in a letter, dated 12/10/79 (Reference 6, Comment 3) stating that "the type testing of unaged samples for DBE conditions has little engineering significance and that DBE testing with aged cables is more severe," which is acceptable.
- 17. A vertical tray flame test was conducted in IEEE 383-1974, Section 3.5 and found acceptable.
- 18. Flame tests done on Anaconda's cables have been addressed in Reference
- 6. The test fully complies with IEEE 383-1974 (Reference 6, Figures 4 through 6).
- 19. The test data given on pages 4-3 and 4-5 of Reference 3 implies a satisfactory performance. Acceptance criteria were specified in l Reference 3 test report which has also been reviewed.
l
- 20. Reference 9 identifies that the specified cables (Reference 1) have 2 been supplied to Seabrook Station.
Revision 2 5208m Page 11 of 12
1
- . . . .= _ . . . . . . .. .- .. . _ .
, , j 3_ __ _
o t *
. , . : u 7#. . . ;.:. . . . .. .. . ,. s 1
. , ,. . 1
. . . i
* .1 -
. .. w.. ~ . . .
A
.i . . . n . , . , ,,, . l . . n i n , , i . . u n n o n : in . n n . l n : . i 4 i n i :m. , ., p n, . . p. n. tt i.t i .ii t ; i . n. . j..p : ,. i : n. ,.
4..
. . . I.., ; ..n.:. = . . i j : . i q. .
%A b
1
. .. . . .e 4
't i . iaa- ..?t;!I.;)ettI* it'r* tt' ,
., , C
' I ! ! l l l l ! l l l l ! l l ! ! ! I ! ! ! I I I l ! !l ! ! ! ! I l l Il!I!!!!!!!!!!!!!!!!!-l
.e k, ,. .. . .. . .. . . , . . . . . . .e * * *--
h!: 1!!!I4!l: 8IiI4IIi1iitt1I itililii: ea 9l.;;i!*: ) i * . ** ~ t ) .
- 31.!!!!!llilillilllllll!!ll1 .l i l l i.l i l1 l i l li l i l l l i l i l l i l i lil l i -=l 'a -
< m .
- e;
=====s / . *:* ,.
... . ..j... ... .... ,' . . . . . . . . .. .e = 5 il i l l i t i ! ! r i d t!till !ltI!iil s / 't'!If!!llli! IL :111!tls;6),l . C lj C * , e= s ,
M
- . !!ilillil!l lillll!!Ilijkillhlllll!!!Illillilliliiillli!!l , e %
l 4
.. .-A ~ .
A. <
= W Y, . / 5 % .y
. . . . . . ....e. ... . . .... . ... . .,.
_~ .c 4
'lla11111!t l! } lll t ilill e i e 1 tItileitilll4?ttl: 13stifill!!tti %
= .
liilllllli Illll !illlilllllilllllillll!!!!illilillliiillillla ' e . N ms
'Qllj o
y' ,
--,"3 ' ; * !!ti tti \;1tlj 4: 111 e i l't 6 f f t i l l ! ! I : l t f l i l l i l i t * : lattstill: 1 *
][s !!!!!Illllii llilllilll Hill!Illl!Ill!llililli!!!!illillillim_
%/o
.e
(
\.
m .:
*. I
\\ .=, U
.. . \ . %g _ .,
- O <
~
Si:i*1I.,a1;e:I;\iriN %,,,. ' ' ? ! I 1 i t;Iies&tt: .t* t.l .i* .&8.j a,,. k.-
~
'x 'N
- 3 N
.'. =. ,a N **
5 A' i '* ; \_8 s e
. 1 .. *lreist: ..:l;: t*1; ,*:i* tit !!Ilt: l'.. ! , E! I
,iiiilli!! li',!!i!!i'iti!!!!ll!!!!!!!!!!!:1 li r.,""l:!*-l==.
= = m .*
= = e- = . l
= .= *..
c ; w . m , m _ 1 2., . c- ,
~
'..a*
\
. . . . . . . ... 1
, e. - . . _, - . _ _ _ . . _ - . _ -_ _
r- ' S 7 1 EIS DOCUMENT IS NUCLEAR SAFETY RELtTED I UNIMD ENGINEERS & CONSTRUCTORS INC. 30 SOUM 17 E STREET l PHIIADELPHIA. PENNSYLVANIA 19101 SPECIFICATION FOR 5.000 VOLT POWER CABLE FOR PUBLIC SERVICE CG(PANY OF NEW HAMPSHIRE SEABROOK STATIN UNITS NOS 1 & 2 Revisions Specification No. 9763 006-113-1 No. Data Prep. Checked Q/A SDE P *g p . Date: November 5,1976 1 /77 kk Nb N_7k' 2 %rh(dA'QMt' % G+t. ,Q(JR ''"
- m. v. nax -
2 Un/n ad n re- zc 6gg ch..u.a L.:-al . N L. F'. F en Q/A Review!- 5.#. Kuo stein Approved: 7M% A,,r.d AM/fL o. E. e. Roca - M T1. Rhoads \-
o 2.0 TECHNICAL REQUlaE,u a 2.1 Scone This specification covers the furnishing of two (2) types of 5,000 voll insulated power cables. One type win consist of three flama retardant jacketed conductors cabled together with interlocked armor and overall color coded jacket. The other type win consist of three flame retardant color coded jacketed conductors tr1plexed together without interlocked armor and overa n jacket. All cables shall be Class 1E. The design life shall be 40 years. The basic document providing guidance for qualifying Class 1E Equipment for Nuclear Power Generating Stations is IEEE Std. 323. The specific document providing type testing guidance for qualifying Class 1E Electric Cables for Nuclear Power Generating Stations is IEEE Std. 383. IEEE Std. 383 supplements IEEE Std. 323. UE&C Document 9763-EQ-1 is invoked in it's entizaty to clarify both said scannimeds. It is the ingent of this specification to procure 5000 volt cables that win provide optinua performance in electrical stability, tensile strength, flexibility, non-esing, abrasion resistance, dynamic cut through resistance, =f niani heat distortion, radiation stability, self extinguishing - non-propagating fire characteristics. When said cable insulations and cover 1ngs are subjected to high heat or open flame, a minim = of corrosive gas (halogens) shan be produced. Cable insulations and coverings shall perform equally in high radiation areas and zero radiation areas and in areas subjected to periodic high and low radiation. 2.2 Work Included Work sbau include, but not necessarily be limited to, the following a) Design b) Manufacture c) colored cable jackets Spec. No. 9763-006-113-1 Page No. 2 y
r
- ~ ~ -
j d) Sequential linear feet printing a) Cat ified test reports f) Approved, doctmented quality assurance g) Packaging and marking for shipment
~
h) Shipment and delivery to the sita
'~ '
i) Instructions for cable splicas, terminations, and field testing - 2.3 Related tJork Not Included a) Unicading at tha' site b) Installation c) Cable terminations d) Field tasting 2.4
- Environmental Conditions 2.4.1 Environmental conditions (ooeratini) a) Tamperature '
104*F b) Pressure Atmospheric c) Relative Humidity ' 957. d) Atmosphere Air e) Intergrated Total Radiation over 40 year life 0.5 x 10 7Rad 2.4.2 Environmental Conditions (Accident) i 'd
- 6
- 6 w Location - Residual Heat Removal Vaults Spec. No. 9763-006-113-1 ~
Page No. 3 3
'p / l O, 0'}..-
. ., ...._-__ '. _ _ :-.r-- ~ - - . .
, .~
148C F a) T.speratura At:nospheric b) Pressure 95% c) Relative Humidicy Air d) Ac::csphere , e) Total Accu::ulated - 40 years plus 1 year af ter accident 4.4 x 107Rads 2.3 Service Raouiremanes a) Indoor, salvanized steel ladder tray with k cable diamacar sefMmst spacing.
. ~
b) Un'darground non-metallic due s, tvalva duct bank, 2
- inch spacing (side to side).
l c) Underground matallic ducts, twelva duct bank, 2 inch spacing (side to sida)*. d) Exposed, galvanized steel conduit 2.6 coerating Racuirements - a) Alcarnacing current b) 60 Hertz . c) Nominal 4,160 volts : 10% betvean conductors d) Three ?hases (3 8), three conductors (3/c) a) 173 cable insulation level - ground fault, clearance ci:na indefini:a.
< f) Motor and cransformar feeders g) We and d::/ locacions h) Maxi =um continuous condue:ce temperatura 90 C Spec. No. 9763-006-113-1 Page No. 4 ,
f)Q, c,. ) ,hb
' e e f
s 2.7 Material 2.7.1 Conductors Conductors shan be drawn and annealed or soft round bara copper wire for electrical purposes. Quality and purity of 1 conductors shall be in accordance with the provisions of documane ASTM designation B3.
..,- l The conductors shan be coated or uncoated as may be require'd for compacability with the material in contact'wich'them.
If coated conductors are supplied, the method and the material shan be in accordance with the provisions of document ASTM designation B33. 2.7.2 Conductor Shielding conductor shielding shall be extruded in accordance with IPCEA Publication No. S-68-516. 2.7.3 Insulation Insulation shall meet the d4==amional, electrical and physical requirements of IPCEA Publication No. S-68-516 for ozone-resistant ethylene propylena rubber and AZIC No. 6 specifications for ethyiene propylene rubber insulated shielded power cables. 2.7.4 Insulation Shielding Insulation shield shan be copper tape 0.003 inch (3.0 mils) no=4n=1 thick. Tape shan be substantiany free from burrs, and joints shall be mada electrically continuous by welding, soldering or brazing. 2.7.5 Coverina Conductor covers (Jackets) and overall cable jacket shall be heavy duty chlorosulfonated polyethylene meeting the requirements of IPCEA S-68-516 paragraph 4.4.9. Spec. No. 9763-006-113-L Page No. 6
.. - IlC
2.7.6 Cable Filler - Interlocked Armor Cable Fillers of suitable material shall be used in the interstices of multiple conductor interlocked armored cable where necessary to give the complete cable a subscancially circular section. 2.7.7 Interlocked Metal Taoe Armor - Interlocked Armor Cable Galvanized steel tape armor meeting the requirmaants of IPCEA S-68-516 paragraph No. 4.5.7 shall be applied to cabled conductors. 2.8 Fabrication 2.8.1 Conductor Strandina Each conductor shall be fabricated in accordance with the provisions of doctment ASTM designation 58 Concentric-Lay-Stranded Copper Conductors Sof t. Conductor size and stranding (Class 3) shall be per attached Bill of Material. Coated wires, if furnished, shall be coated before stranding. 2.8.2 Conductor Shieldina Conductor shielding shall be arminal 0.015 inch (15 mils) estruded over the surfacia of the coated or uncoated stranded conductor. Said shield shall make intimate contact with the insulation under all conditions. Conductor shield shall be removable without use of special tools and shall be
" Free-Stripping" from the conductor.
2.8.3 Insulation 2.8.3.1 Insulation, as specified above (2.7.3), shall be applied directly over the conductor shielding in a one layer estrusion pass. It shall adhere firmly to the conductor shield. Average insulation thickness shall be not less than 0.115 inch (115 mils), individual conductor size per attached bill of material. The mini == insulation thickness shall not be less than 90 percent of the above value. l Spec. No. 9763-006-113-1 Page No. 7 4 q * (;, k ) 0
- - ,-e- -- -- - - - - ,,.,v- . , -- .-,--m-- .,,,.,,_..-,,~._.,e, --
,.u, _ , , -,---n.-. .---,.,,,--.------..----._.,,n._ - - . , , - - ~n.-_n,..- m._
2.8.3.2 Insulation level shall be 1.73 times nominal circuit voltage (4160 Volts for this specification). Therefore the insulation level shall correspond to 7200 volts (4160 x 1.73) in the "100% Insulation" column of IPCEA Publication No. S-68-516, Table 3-1. 2.8.4 T.tsulation Shieldina Insulation shielding tape as specified in Section 2.7.4, shall be applied to each insulated conductor so as to, completely cover the insulation. The minimum lap shall be 10 percent. An extruded semi-conducting layer shall be applied before applying the tape shield. Said bedding layer shall fill all voids between the insulation and tape. 2.8.5 conductor Jacket - Incariocked Armor Cable Each insulated, shielded conductor shall have a jacket, i material as specified in Section 2.7.5. The average thickness of jacket shall be not less than those given in Table 4-4 of IPCEA Publication No. S-68-516. The minimus jackat thickness shall be not less than 80 percent of the values ! given in said table. 2.8.6 Conductor Jacket - Triplex Cable Each insulated, shielded conductor shall have a jacket,- material as specified in Section 2.7.5. The average thickness of jacket shall be not less than those given in Table 4-6 of IPCZA Publication No. S-68-516. The minimus jacket i thickness shall be not less than 80 percent of the values i given in said table. 2.8.7 Cablina - Interlocked Armor Cable Multiple jacketed conductors, per attached Bill of Material, shall be cabled round with a suitable filler (Section 2.7.6) filling the interstices. The length of lay of the individual conductors shall be as given in Table 5-1 of IPCEA Publication No. S-68-516 and paragraph 5.1.1 of said documents. Spec. No. 9763-006-113-1 Page No. 8 - VI .* 1 f \ $ l
2.8.8 Cablina - Triplaz Cable Three single, insulated / jacketed conductors (per 2.8.3 and 2.8.6 above) sizes per attached Bill of Material, shan be twisted together without overan jacket. The -r1== length of lay shan be 60 times the overan diameter of the insulated / jacketed single conductor. 2.8.9 Binder - Interlocked Armor Cable A suitable binder tape shall be applied over the. round, cabled, multiple conductor cable. Said binder shan be compatible with interlocked armor (Section 2.8.10). ' 2.8.10 Interlocked Metal Taos Armor - Interlocked Armor Cable A single, preformed, steel tape (Section 2.7.7) shan be helicany applied. The interlocking metal tape shall be so applied that the cable is mechanically protected throughout its length under all conditions. Said interlocking armor shan have no says or loss of continuity under all service conditions. 2.8.11 Cable Jacket - Interlocked Armor Cable An overan jacket, meter $al as specified in Section 2.7.5, shan be applied over tife interlocked metal tape armor. The average thickness of jacket shan be not less than those given in Table 4-24 of IPCIA Publication No. 5-68-516. The minimus jacket thickness shan be not less than 70 percent, at a point, of the values given in said table. 2.9 Identification
~
2.9.1 Phase Conductor - Interlocked Armor Cable & Triplex Cable Phase conductor jackets shall be marked in accordance with Seller's standard methods. Marking repeativity shall be frequent enough to make au phases readily identifiable inside cable termination enclosures. l I l l Spec. No. 9763-006-113-1 Page No. 9
'k , f " i 7 l _ . ._. . _ _ _ _ _ _ . _ . _ _ _ . _ _____.____ _.
. .. -- . _-. - -_ . - .- ..-. _-- --~ - . _ _ - _ - . - .- . .
i l 2.9.2 Cable - Interlocked Armor Cable & Triplaz Cable l Cabled mitiple conductors shall be identified on the outside , with Seller's Name, Type of Cable, Cable Voltage Rating (5 KY), j Conductor Size and Year of Manufacture.
! 2.9.3 Unique Pro 1ect Identification .
l 2.9.3.1 Cable Jacket Printina - Interlocked Armor Cable The overall cable jacket shall be marked, at five foot or l 1ess intervals, vich consecutive linear cable feet and cable
- code (see Bill of Material column 9). Consecutive linear j cable feet anans from sero to total purchase order quantity
; (3/M column 8) for each item. A plus tolerance is allowed to adjust for marking two or more reels at the same time.
I' Example: No. I real may have marking 0 to 1550 feet (total
! 1550 feet) and No. 2 real any have marking 2000 to 3540 feet q (total 1540 feet). The object of this marking is circuit >
j identification after installation. Do not repeat numbers. 1 i 2.9.3.2 Conductor Jacket Printian - Triolez Cable i One conductor of the triplexed cable shall be marked at five foot or less intervals, with consecutive linear cable feet and cable code (see Bill of Material colum 9). Consecutive linear cable feet means#f rom sero to total purchase order quantity (5/M column 8) for each ites. A plus tolerance is allowed, as described above (paragraph 2.9.3.1) . To make a reasonable adjustment for actual triplexed cable length versus single conductor marked length, See Column (19) on
- Bill of Material page A3.
2.9.3.3 Cable and Conductor Jacket Color Codina Appendia A, columns 3 and 4 specifies the exterior jacket color to be applied to the cables and conductors furnished by this specification. The minimum, guaranteed life of these colors shall be ten (10) years. Guaranteed life shall mean j that the factory applied color shall rammin clearly distinguishable from day of manuf acture through the tenth i (10th) year. 4 i } 1 4 l l Spec. No. 9763-006-113-1 Page No. 10 - i
? ( D.
i e'
\
O g e es e og ww.,.-w<---+ver-- --,--eww_----- - . - - - - ------ .w'- vr w
-t--r,_c.,-.---,w,,%, -, --n.rc,-,.,-- -m ---.r---+ .. #., ..,.,1%, ,me
BIIJ. OF MATERIAL SEABROOK STATION UNITS 1 & 2 5,000 VOLT CABLE
. (1) (2) (3) (4) (5) (6) (7) (8) (9)
Each Overall Conductor Cable Ea. Conduc. . StrandinE Purch. Order Item Type Jacket Jacket Size Number of Each Quantity Cable No. Cable Color Color AWC/ moi Conductore Conductor (Feat) Code !. 1. Intlk Black Bleck with 4/0 ' 3 19 e5,320 JC6E l Armor Red Tracer b ! ~L . u 2. Intlk Black Red 4/0 3 19 ,13,305 l JCIE
- t. Armor e
! O 3. Intik Black Wite 4/0 3 19 i 13,650f JC2E j g, Armor , 1 C. 4. Triplex Red 350 3 37 /590 KCIC l.~
,W 5. Triplex mite 350 3 37 570
- KC2C l
. 6. Triplex Black with 350 3 37 [ 1 ,5756 ,I KC6C Red Tracer
- 4*t ,
ti 4!. 1 T' , . v hP O APPENDIX A Spec. No. 9763-006-113-1 Page No. Al
i g BILL OF MATERIAL SEABROOK STATION 1211TS 1 & 2 5,000 VOLT CABLE (1) (10) (11) (12) (13) (14) (15) 3/C 1/C Minimum conductor Conductor Cable Overall Overall Bending Item Insulation Jacket Jacket Outside Outside Radius No. Thickness (Mils) Thickness (Mils) Thickness (Mils) Dia.-In. Dia.-In. Multiples of D
- 1. 115 50 110 2.71 0.99 12
- 2. 115 50 110 2.71 0.99 12
- 3. 115 50 110 2.71 0.99 12 I
- 4. 115 80 -
2.62 1.22 12 5._ !15 80 - 2.62 1.22 12
- 6. !!5 80 -
2.62 1.22 12 e i 9 9 APPENDIX A Spec. No. 9763-006-113-1 Page No. A2
^ BILL OF MATERIAL SEABROOK STATION UNITS 1 & 2 5.000 VOLT CABLE , (1) (16) (17) (18) (19) . Nximum Pulling Maximum 1/C Length Tension-lbs. Side Wall Cable Minus . Item Pulling Pressure Weight Triplex Length No. Eye Basket Lba. 1bs/ linear Pt. in Percent ,
- 1. 5070 , 1000 *500R 5.586 -
- 2. 5070 1000 *500R 5.586 ,,
- 3. 5070 1000 *500R 5.586 -
i
- 4. 6000 1000 *500R 4.938 1.5
- 5. 6000 1000 *500R 4.938 1.5
- 6. 6000 1000 *500R 4.938 1.5
*R = Radius of Bend in Feet
?
i l f I APPENDIX A Spec. No. 9763-006-113-1 Page No. A3 i i
BILL OF MATERIAL SEABROOK STATION UNITS 1 & 2 5.000 VOLT CABLE (1) (20) (21) (22) (23) (24) Cable Reels Shipping Item Real Unit No. of Length Cable , Length > No. No. No. Reals Per Real-Feet Numbers Feet
- 1. 1. 1 1 1515 A50-Hz2
- 1. 2. 1 1 405 A34-N94 A44-N95
- 1. 3. 2 1 1535 (M.H.7P)-(LC7)
(M.H.7P)-(LC1) (M.H.22P)-(ED. CENTER) (M.H.22P)-(LC4) (M.H.20P)-(LC5) 1 (M.H.20P)-(LC6)
- 1. 4 2 1 1460 (M.H.22P)-(SIMULATOR) j (M.H.20P)-(M.H.22P)
- 1. 5. 2 1 405 A34-N94 A44-N95
- 2. 6. 2 1 1735 AS3-N85
- 2. 7, 1 1 1900' AQ4-N83 AQ3-N81
- 2. 8. 1 1 1685 A56-M99 A57-M11 AU2-NG4 l
- 2. 9. 1 1 1130 AV4-NG6 l
I l APPENDIX A Spec. No. 9763-006-113-1 Page No. A4
. BILL OF MATERIAL SEABROOK STATION UNITS 1 & 2 5.000 VOLT CABLE (1) (20) (21) (22) (23) (24)
Cable Reals Shipping Itasa Real Unit No. of Length Cable - Length No. No. No. Raels Per Rael-Feet Numbers Feet
- 2. 10. 1 1 1455 A61-M15 A38-H95/1 A59-M97/1 A62-M17 2.
- 11. 2 1 1745 AS4-N87
- 2. 12. 2 1 820 AV5-NG8
- 2. 13. 2 1 1380 A56-M99 A57-M11 AU2-NG4
- 2. 14, 2 1 1455, A61-M15 A58-M95/1 A59-M97/1 A62-M17,
- 3. 15. I 1 1095 AR4-N84
- 3. 16. 1 1 1080 AR3-N82
- 3. 17. 2 1 1950 AT3-N86 1
- 3. 18. 1 i 1490 AU6-NG5 l A81-M16 A82-M18
- 3. 19. I 1 1385 AU7-AW1 A80-N14
- 3. 20. 1 i 1130 A76-M10 l A77-M12 l A78-M96/1 A79-M98/1 l
l l l APPENDIX A l Spec. No. 9763-006-113-1 l Page No. A5 t
D BILL OF MATERIAL SEABROOK STATION UNITS 1 & 2 5.000 VOLT CABLE (1) (20) (21) (22) (23) (24) Cable Raels Shipping Item Rael Unit No. of Length Cable " Length No. No. No. Reels Per Real-Feet Numbers Feet
- 3. 21. 2 1 1970 AT4-N88
- 3. 22. 2 1 1290 AU6-NGS A81-M16 A82-M18
- 3. 23. 2 1 1130 AU7-AW1 A80-N14
- 3. 24. 2 1 1130 A76-M10 A77-N12 A78-M86/1 A79-M88/1 G
- 4. 25. I 1 295' A60-AF1 A55-AB1 A63-AC1 A69-HNO
- 4. 26. 2 1 295 A60-AF1 A55-A31 A63-ACI A69-HNO
- 5. 27. 1 1 285 A90-AF6 A75-ADI
- A83-AE1 A89-HP1
- 5. 28. 2 1 285 A90-AF6 A75-ADI A83-AE1 A89-HP1
- 6. 29. 1 1 1400 A36-N63 A36-N63/1 A45-N62
, A45-N62/1 APPENDIX A Spec. No. 9763-006-113-1 Page No. A6
BILL OF MATERIAL SEABROOK STATION UNITS 1 & 2 5.000 VOLT CABLE (1) (20) (21) (22) (23) (24) Cable Reels Shipping Item Real Unit No. of Length Cable Length No. No. No. Reels Per Real-Feet Numbers - Feet
- 6. 30. 1 i 1090 A35-N#1 A35-N#1/1 A47-N12
- 6. 31. 2 1 1400 A36-N#3 A36-Nf3/1 A45-N#2 A45-N#2/1
- 6. 32. 2 1 1090 A35-N#1 A35-N#1/1 4 A47 -N12 4
- 6. 33. 2 1 1595L A50-(M.H.20P)
A50-(M.H.7P) 4 l i I i l I l APPENDIX A Spec. No. 9763-006-113-1 Page No. A7
, - , . - .- , .,n._, - _ . . . , . , , , .- ---, , , . - -
o, o l
. . . . , -...s .
. . ~
!;',,i,;Gf. .,;..,KF.
, ..quy - ,.
1, _ y34 ,4 .. 6 ; e-
.,-, J ' , ll . .
;v ,*
-YECllT15Cill ;
- -r i':" _
..~,...,,~ Final Report
, .) . , , :. , . . ' . F-C4350-3 1
Report l i
' ' ~
TESTS OF ELECTRICAL CABLES . j SUBJECTED TO THERMAL AGING, GAMMA RADIATION l AND A LOSS-OF-COOLANT ACCIDENT SIMULATION l I 1 .l i i i Propared for I i . i ! The Anaconda Company i Marion, Indiana July 1976 i I ( . A l 00bTiiF. FR ANKT,TN TNS s s iri x RFSEARCIT T.AROR A-rORTFS
m
.~ -
CERTIFICATION Anaconda certifies that all medium voltage cables purchased by Seabrook Nuclear Generating Station, Public Ssrvice Company of New Hampshire, meet fully the requirements of IEEE Standard 323 and IEEE Standard 383. . d i,. id. P T. H. Ling Technical Product P nager l e s O A a 9 e 9 g, 6e
F-C4350-3 CONTErtS . Section
- Ntle .
Page 1 INTRODUCTION . . . . . . . . . . . . 1-1 2 TEST SPECDENS . . . . . . . . . . . 2-1 3 TEST PROGRAM . . . . . . . . . . . . 3-1 ; 3.1 Protest Inspection and Preparations . . . . . 3-1 3.2 Thermal and Radiation
- Aging . . . . . . . 3-1 3.3 Loss-of-Coolant Accidenti (LOCA) Simulation . . . 3-2 3.4 Mandrel Wrap and Eigh-Potential Withstand Tests . . 3-3 4 TEST RESULTS
. . . . . . 4-1 4.1 Protest Inspection and Electrical Maasurements . . 4-1 4.2 Thermal and Radiation Aging . . . . . . . 4-1 4.3 LOCA Environment Exposure . .
~
. . . . . 4-1 4.4 Final Inspection and Electrical Tests . . . . 4-2 5 CONCLUSIONS .-
. . . . . . . . . . . 5-1 6 CERTIFICATION . . . . . . . .
. . . . 6-1 APPENDIX A LIST OF DATA ACQUISITION INSTRUMENTS APPENDIX B VISUAL INSPECTION RESULTS APPENDIX C CERTIFICATION OF RADIATION -
e b e i
. e e
F-C4350-3
- 1. INTRODUCTION A group of electrical cables submitted by The Anaconda Company were
. subjected to an environmental test program based on the guidelines of IEEE Standards 323-19741 and 383-19742 to determine their suitability for service within the containment of nuclear power generating stations. This report deals specifically with cables identified as Durasheath EP, Flamesuard EP control cable. Unibland EP and Unishield EP.
All cables were thermally aged for seven days at 150*C and then sub-jected to 200 megarads of gsama radiation from a cobalt-60 source at an average dose rate of 0.35 megarad per hour. Following the thersal aging and irradiation, the cables were subjected - to a 30-day exposure of steam and chemical spray (S/C) simulating the in-containment environmental conditions resulting from a postulated loss-of-coolant accident (LOCA) and those during the cooldown after the LOCA. The temperature / pressure profile of this expo'ure s was as follower:
- 1. A rapid rise to 346'T at a steam pressure > 110 psig with an 8-hour dwell at th*is temperature and pressure
- 2. A 3-hour dwell at 335'F/96 psig, a 4-hour dwell at 315'F/
69 psig, and an 81-hour dwell at 265'F/28 psig
- 3. A 26-day dwell at 212'T at a steam / air pressure of approxi-mately 4 psig.
1 l 1. IEEE Std 32361974, IEEE Standard for Qualifving Class 1E Equipment for Nuclear Power Generating Stations, The Institute of Electrical and Elaccronics Engineers, Inc., New York, N. Y.,1974.
- 2. IEEE Std 383-1974, IEEE Standard for Tvpe Test of Claes 1E Electric Cables. Field Splices, and Connections for Nuclear Power Generating l
Stations. The Institute of Electrical and Electronics Engineers, Inc. , New York, N. Y., 1974 1 1-1
s
- F-C4350-3 .
Table 1. Cable Specimens and Electrical Loading INSULATION OUTSIDE ELECTRICAL SPECIMEN N THICKNESS DIAME"ER LOADING CABLEDESCRIPTIga)' (mji)(b) (in. ) <,b) (Vac/A) NUMBER AND FORMULATION
' 0.194 480/25 18.11 45 3
Single Conductor, Low Voltage Power Cable (Durasheath EP) 18.12 45 0.194 480/25 , s y9,yy Single Conductor, Medium Volt- 90 - 0.665 2900/170 age Power Cable (Unishield EP) Single. Conductor, Medium Volt- 0.770 2900/170 19 21 90 age Power Cable (Unibland EP) Seven Conductor, Low Vol tage 480/17.5 20.11 Control Cable (Flameguard EP) 45 0.705 4 NOTES: (a) Cond.uctor material is copper in all cases. (b) Values shown are nominal thicknesses and diameters. I
,J% .
l 2-2 4 _ _ . _ _ .- , -r., .. _
s . F-C4350-3
- 3. TEST PROGRAM 3.1 PRETEST INSPECTION AND PREPARATIONS The specimens were visually inspected upon receipt for defects, damage or sharp bends and identified with numbered stainless steel tags, then wound around two concentric stainless steel mandrels (each consisting of 8 stain-less steel tubes in a circular array) as shown in Figure 1. The cables on the inner mandrel (OD = 16 inches) were wrapped with three turns and those on the outer mandrel (OD = 20 inches) were wrapped with two turns. The double mandrel was innersed in a tank of tap water at room temperature and insulation resistance (IR) measurements were made af ter applying a potential of 500 Vdc for one minute. For the 7/C control cables, the measurements were made between ,
conductors 2, 4 and 6 connected together versus conductors 1, 3, 5 and 7 con-nected together at ground potential; for the 1/C low voltage cables', measure-ments were made between the conductor and the mandrel at gound potential; and for the 1/C medium voltage cables, measurements were made between the conductor and the metallic part of the insulation shield at ground potential. Following the IR measurements, the double mandrel was removed from the water and allowed ; to air dry. 3.2 THERMAL AND RADIATION AGING While still on the mandrel, the cables were placed in a forced-convection, air oven and thermally aged for 7 days at 150*C (302*F), af ter which the cables
'aere visually inspected for obvious changes in physical appearance. l The double mandrel was attached to the flanged head of the pressure -
vessel and the ends of the cables were passed up through the central volume of the mandrel and through pressure sealing glands in the pressure vessel head. The assembly was then subjected to gamma radiation from a cobalt-60 source at , a dose rate of 0.35 megarads per hour until each sample received a minimum ch*- , 3-1 :
s F-C4350-3 the spray solution was recirculated from the reservoir at the bottom of the chamber. The p3 was monitored periodically, and was maintained within the range of 9 to 11 by addition of fresh solution.
- During the exposure the cabler, were energized with the 60 Hz ras poten-i cials and currents listed in Tablu 1. The energizing potentials were applied to the cables as shown in Figure 3. Ampere loading and voltages were set at
, the specified values prior to the start of the exposure; thereafter, the potentials and currents were
- ecorded periodically and readjusted, if required, to the specified levels after each reading.
Chamber temperature and pressure was monitored continuously on strip-chart and multipoint recorders. . A list of the data acquisition instruments used in the test program is included as Appendix A. 3.4 MANDREL WRAP AND HIGH-POTENTIAL WITHSTAND TESTS j Following the 30-day S,'c exposure, the mandrel was lifted out of the pressure vessel. The cables were severed immediately below the penetirations in the flanged head to facilitate cable removal; and each cable was slowly unwound from the double mandrel, straightened, then rewound around a mandrel - whose diameter was approximately,40 times the cable diameter. The specimens (still coiled) were immersed in a tank of tap water at room temperature and subjected to a high-potential withstand test for five minutes using a pcten-tial of 80 Vac ras 60 Hz per mil of insulation. At the end of the five-minute l period, the charging / leakage current was measured. i i o l j 3-3 - i
. , . . - , - - . - -__.., . , . . - , . . - - - , , . - - - - - - -,f-m -,,..._--r...-... .m , , . , , . , . _ , . - , , , - , . _ , , . . , ,,.___.,.,-_.,,--_.--.r-., --,_,--- - - - - - - - - - . . -
~.-
g 346*F/ll3 psig' within SMIN
- LEGEND F
346 - h INSULATION Mf.ASUREMENT ftESISTANCE 3 . .. n* 335 -
\ e 335'F/96 psig
- 3. d '
315 -
- 385'F/69psig "G @
aaow 9Y 2
- 0l L mm h
' ac gw 5.2 3e 265 -
3 o
- 265'F/28psig om <t n1 E Y
M%W 280*F/70psig IR "C2 e w within 10 SEC i IR I F/O-5psig gg
' 212 -
- m. ,
3 o,- ONCE PER WEEK C o o
- S g .
" 14 0 -
Y ER IR
?
n o.s u e 1 i I i i i 1 I i i m 9 10 $ 8 8.5 11 11.5 15 16 4 4 DAYS 30 ? SEC MIN HR HH HR HR " HR HR DAYS 45 MIN DAYS
$ EL APSED TIME --+-
o
.s .
. . F-C4350-3 t
- 4. TEST RESULTS i
4.1 PRETEST INSPECTION AND ELECTRICAL MEASUREMENTS The results of insulation resistance (IR) measurements are presented in Table 3. A visual inspection revealed no signs of damage or defects in I any of the cable samples. - - 4.2 THERMAL AND RADIATION AGING , Visual inspection of the cables af ter thermal aging revealed that several of the cables contained one or more indentations or cracks of varying sizes in the jacket material where the cables were supported by metal clips on the man-drel,and where the cable lead ends had lain across the top of the mandrel. The condition of individual cables as observed af ter thermal aging and the radiation exposure is provided in Appendix B. . A certification of the radiation exposure is included as Appendix C. 4.3 LOCA ENVIRONMENT EXPOSURE The specimens were exposed to a steam and chemical-spray environment in general accordance with Figure 2. ~Some deviations from the profile occurred during the first 3 hours of the dwell at 265'F/28 psig due to intermittent failure of electric heaters and attempts to restabilize using st?.am. A summary of the deviations following the initial stabilization at 265'F/28 psig is as follows: , a) A 14-min period du-ing which the temperature and pressure varied 1 between 199-290*F and 22-54 psig. i b) A 47-min period during which the temperattire and pressure varied between 239-275'F and 44.5-68 5 psig. During most of this period i the temperature remained oetween 260 and 272*F. l
. 1
'c) A 13-min period during which the temperature and pressure slowly fell from 270*F/47 psig to 164'F/25 psig.
4-1 l
s F-C4350-3
.= c > > > e e e e e en e e e O O O O
-. == .O. _O .O. .O. == .O- .O. .O. .O .O. ==,
- m. .
O E E M M M E E W W M W W K N
@ @ @ @t O. . m. O. O. ==. t#.4 . . P.* . O. l#.%
N N d at m _ 78% .* - a= == N d M e se
-. == m e e e em e e e e e ==
m O O O N -. .O. .O. .O. .O. . .O. .O. .O- .O .O. .O. == e== M N M M W 4 K W W M M N W E9
- w W
N. O. 'a. -.
. . O. ==. m. m. m. e. O. . N.
ed
== m N == == M N M M d .F M **
g * . as w w L e == g .N. .-.. e > > e e .e. .e. e.
. == .e. ==
M e O O O O O O O O p- == am .O -- so .Om .O.e .O m em e == se .O-4 g EM w-E * * *
- x M M K W W K W E @ W W. W
.E. 4A. O. O. t#.t P.m O. N. d. G.
@ W .= N .= &#% pm e . em = N N == _. N U W E
h e u . 3 W E
*** N.
. O e e e e e e ==
e a. P. Pm e e e .= me .e == a. == E A N o - _O _O _O _O _O _O _O _O _O _O _O _O _O g
= , 4 = = = = x x x x x x = = = o E M @% @ @ gg W. t# @ @ b
. M. . . N. . S. ==. . . LA. o
..o == == 4A P. .= N e. == == _.4 == se d es.
so O < a w _s m # 3 #
- n e e o e e o E m. == > pm e e e et se == .= o.
. m. 9
==
_m O
.O. .O.
O O. O O O >
-. _O .O. .O -- .O- .O. . - -. ==
* . O C0 W X K M K M 4 K g 4 4 4 W O Q - 4A W @ @ #
y m. N. N. N. e. e. O. . LA. in. e ** g <, _. in P - N P. _ _ r.= = , 9 9
~
5 W h M w On as Mw O O O @ O IA LA m M d W ,O ** M wt _ r N C
- W CL .N.=
g.e N W& e h.
.O e m E p W w **
O C C
& ** 9 O P= P t#t t#t t#4 O # *=.
>- La". e a m
a M M seg .- @ N
.N .N.
N
.N N-N
.O.
N
==
w 4 P= 4g .9 fr% N W .. na.d D. O w w u w 6 4. 4. 5 O Mw >' 4 4 4 4 9 "O 9 9 9 9 d
&E e2 =* O.J e 4_ ( O e @% W _ g 3 gg **
.,a >= u g m. t#.% . N. . . . en saa 9 6 O 4 O **% O. .g == @ 9m 0% O EE e. == == == N N G.
_ , . _ . , _ _ _ _ . . _ _ _7
.s F-C4350-3 ,
Table 3. Results of Post-LOCA High-Potential Withstand Tests
~
CABLE POTENTIAL LEAKAGE / CHARGING NO. kVac CURRENT (mA) REMARKS
- 18.11 2.4 -
<l 3 turns around mandrel 18.12 2.4 1.0 4 turns around mandrel 19 11 7.2 6.7 2 turns around mandrel 19 21 7.2 8.4 2 turns around mandrel Conductors 2, 4, 6'versus 1, 3, 5, 7
- then 3, 5, 7 versus 1, 2, 4, 6.
20.11 3.6 4*6 Leakage current identical for both readings.
*All cables withstood the applied potentials for 5 min while immersed in tap water at room temperature.
I 4-5 k
LIST OF DATA ACOUISITION INSTRUMENTS F C4350 INSTRUMENT NUMBER 18264 INSTR. AND MFR. MIDWEST, AC AMMETER TYPE /MODEL NUMBER CURRENT TRANSFORMER . SERIAL NUMBER NONE RANGE / FEATURES 0-100A W!TH CURRENT AFMR DATE CAllBRATED 04 02 76 INSTRUMENT NUMBER 18265 INSTR. AND MFR. MIDWEST AC AMMETER , TYPE /MODEL NUMBER CURRENT TRANSFORMER , SERIAL NUMBER NONE RANGE / FEATURES 0-100A WITH CURRENT XFMR - DATE CAllBRATED 04 02 76 INSTRUMENT NUMBER 18206 INSTR. AND MFR. MIDWEST, AC AMMETER
- TYPE /MODEL NUMBER CURRENT TRANSFORMER -
SERIAL NUMBER NONE . RANGE / FEATURES 0-100A WITH CURRENT XFMR DATE CALIBRATED 04 02 76 INSTRUMENT NUMBER 18267 INSTR. AND MFR. MIDWEST, AC AMMETER TYPE /MODEL NUMBER CURRENT TRANSFORMER SERIAL NUMBER NONE - RANGE! FEATURES 0-100A WITH CURRENT XFMR , DATE CAllBRATED 04 02 76 INSTRUMENT NUMBER 18289 INSTR. AND MFR. HIPOTRONICS, Hi-POT POWER SUPPLY TYPE /MODEL NUMBER 705-2 C814-750 SERIAL NUMBER 75-21623 RANGE / FEATURES 0-5 KV 0-400 MA DATE CALIBRATED 01 30 76 s P i i i o A-3 ( i I
s Ryd
~ . . - ;$c46 x3 c.; -c-; . . :. ;.. .;:. ..:.- .
', N > .,3.s . W n.. 's -1 .. . ,I 'lo
. .,e .~r;:'p.
~9 .%..
'W.w.
- c. ,:: y.c. ;.c .-r -.
h '. + . *. t
- e. o
- u. . , ..ws p. . . r ,v .. a.
i
-: t
-2.e .,
.. . 'a
*: , ,!- . "-=g ,.g: . f s y
>. a , 4,
.: ' Mu, , y, .;. . ~
_" a*
, t 3
.1 2 . c ,. . ": .
.e n...
- - .,E,
. p.i : . ? .:7_ :-);..U 76-s F-C4350-3 l
i 1 Appendix , i B i VISUAL INSPECTION RESULTS I l l 1 ( 000 THE FRANKLIN INSTITUTE RESEARCH I.ABORATO
s F-C4350-3 APPENDIX B A. Visual Inspection of Cables after Thermal Aging . A visual inspection of the cables on the double mandral was made af ter thermal aging to determine if any obvious physical deterioration has occurred. The comments below are general in nature since the cables ' vere 'not removed from the mandrel for a detailed inspection.
- 1. The following cables contained one or more slight indentations !
at the ends of the cables resulting from lying across the top of the mandrel: j 18.12 19.11 20.11
- 2. At the request of the client, sections of heat shrinkable-tubing about 2 inches long were placed over the indentations of cables 19.11 and 20.11 after thermal a'ging. ,
{
- 3. No apparent defects were found in the remaining cables. -
B. Visual Insoection of Cables after Radiati'on Exoosure Following the radiation exposure, another visual inspection was conducted I of the cables on the double mandrel. The following was noted: 1 1
- 1. Cable 20.11 contained radial cracks in its jacket near the [
cable ends where they had been attached to a support fix- - ture above the pressure vessel head. C. Visuai Inspection of Cables after LOCA Exoosure Following the LOCA exposure, the cables on the mandrel were inspected j before they were removed for the mandrel bend and high-potential withstand l test. The following was noted: l l l 1. ' Chemical deposits from the spray solution covered the sur- ! faces of all the cables. ,
- 2. The jacket of cable 19.21 was split longitudinally over most !
of its length. 3-1 .
4 l 1
._~:'?.i ; '. '. . (..;...
~' .4 ..;,.
.. : ,, c: ..:-
- yf' Q f;i,l-S:?y ?
. .:. ... .7_5 ay. :. , . :,. ; .
....,,.3.... .
.; ! .. :. . ; J _ d .. .. f F-C4350-3 e e 4 +
Appendix C CERTIFICATION OF RADIATION . l l [ 00{l THE FRANKLIN INSTITUTE RESEARCH LABORA l 1
g 0 IS O M EDIX June 9, 1976 Dr. S. Carfagno Performance Qualification Laboratory Franklin Institute Research Laboratories -
'20th and Cherry Streets Philadelphia, Pa. 19103
Dear Dr. Carfagno:
This will summarize parameters pertinent to the irradiation of a mandrel wrapped with cables per your project C4350, and Order Number 20630, dated April 29, 1976. The mandrel was placed in a Cobalt-60 gamma field such that the-average dose rate over the total exposure period was 350,000 rad per hour. The unit was exposed for 571 hours, yielding a minimum dose of 200 Mrad to the cable, l The mandrel was rotated 900 at intervals of 143 hours of I exposure. Irradiation was conducted in air at ambient temperature and pressure. Radiant heat from the source heated the samples semeshat, but the temperature did not exceed 1000F, as indicated by previous measurements'on an oil solution in the same relative position. Dosimetry was p'rformed e using a Victoreen Model 555 Integrating Dose Rate Meter and Probe. The unit was calibrated on October 16, 1975 by the Victoreen Instrument Company, using cobalt-60 and cesium-137 sources whose calibrations are traceable to the U.S. National Bureau of Standards.' A copy of the calibra-tion certificate is available. Backup dosimetry using a Red Perspex system confirm the Victoreen readings. Irradiation was completed on June 3, 1976, and the assembly was picked up by a FIRL representative on June 4 Very truly yours,
,{ r. - . - - ~
7 George
'~lC)R.f rd Dietz
& u. ,
Manager, Radiation Yrvices GRD:km laomedix inc. 25 Eastmans Road, Parsippany, New Jersey (201) 887-4700 Mamng Acaress: Post Office 8om 177, Persiocany, New Jersey 07054 ; CHICACO OtVISION
- 75 2 8 Nave A.e., Morton Gro... meno s 60053 (312) 966 1160 )
>. ~ .
e l l 1 + The Franklin Incticute R2 search Laboratories (FIEL) was i established in 1946 as the research division of The i Franklin Institute, which was founded in 1824. l As a not-for-profit organization, FIRL undertakes research, development, and engineering projects for both government agencies and private industry in the United States and abroad. ' l The Research Laboratories has' a technical staff of approx-i imately 300. It is organized into 20 laboratories and , other subdivisions, grouped into four operating Departments: j Physical and Life Sciences, Engineering, Systems Science, and Science Information Services. The I4boratories also - I maintains full support services which include a pub'11 cations 4 group, photographic laboratory, instrument repair and calibration shop, and a large machine shop. l [ I D
- . . , , . . , - - , . - . . . --.,-e . - - , - ,
,,. . ri ~
.' ~
YfE" 0 ATTACHMEhT
.TO FIRL TEONICAL REPORT F-C4350-3
~
THE QUALIFIED LIFE QUALIFICATION PROCEDURE AND THE BASIS FOR ESTABLISHING TIME 4 TEMPERATURE CONDITIONS FOR QUALIFIED LIFE SDULATION DATE: MAY, 1977 . BY: T. H. Ling
- i a
4 e 6 P
. ~ . .
Temperature, Moistura Rssistance Long-Tarn Physical Aging Properties, Thermal & Radistion Exposure Tests.
- 1. Lemperature Test Speciasms: Dumbbell specimens from cable insulation Test Method: 1210C Air Oven Aging per.IPCEA S-19-81 and IPCEA S-68-516 Test Results:
Time . Tensile Strength (psi) Elongation (%)
~
Original 1233 303 7 days 1317 (107%) , 293 (9 M) 14 days 1340 (109%) 293 (97%) 28 days 1363 (110%) 290 (84%) 2 mos. 1327 (114%) 253 (84%) 3 mos. 1400 (114%) 253 (84%) 6 mos. 1212 (98%) 176 (58%) RDERIS: The values in the parenthesis are the percentages of original y.w n. ies. a e
. i e
og, # 6
.s .
- c. .
- 2. Moisture
~
(2-1) Electrical Moisture Absorption Test with EPR insulated conductor under AC stress . Test Snecimens: #14 AWG Tinned Copper Conductor 45-Mil EPR Test Conditions: Immersed in 90*C water with 600 Volt AC applied con
- h ly Test Results:
60 Hertz 40'VPN 80 VPN IR Time SIC PF(%) '5IC' PF(%) (Megeha/1000') 24 hrs 3.00 1.17 -
.979 14 days 3.04 0.86 ' 1968 28 days 3.08 0.87 --
2 mos 3.13 0.82 4442
. 3 mos 3.13 0.98 2391 4 mos 3.20 1.02 2662 6 mos 3.34 1.09 6551 12 mos 3.48 1.13 2350 18 mos -
3.60 1.02 1310
. 24 mes 3.76 1.27 . 613 30 mos 3.94 1.32 1285 REMARES: ' SIC and PF st 80 YPM wera not measured. - -
e 1
+
J t F l l l I
' ' ~
- 2. Hoisture (2-2) Electrical Moisture Absorption Tests with EPR Insulated .
Conductor under DC stress I Test Specimens: #14 ANG, Tinned Copper Conductor, 45-Mil EPR Test Conditions: Immersed 1.n 730C water with 600 Volt DC applied continuously. Test Results: 60 Hert: 40 VPN 80 VPN IR Time 5IC PF(4) SIC PF(4) (Megonas/1000') 24 hrs 2.93 1.15 2.93 1.19 1370 1 wk 3.04 1.13 3.01 1.13 1377 2 wks 2.99 0.93 2.99 1.02 1583 4 wks 2.99 0.90 2.99 0.91 1633 8 wks 3.20 1.23 3.19 1.20 1270 12 wks 3.21 1.10 3.22 1.12 1037 16 wks 3.25 1.06 3.25 1.10 1176 20 wks 3.28 1.11 3.28 1.14 - 1143 24 wks 3.30 1.17 3.31 1.27 1330 26 wks 3.32 0.83 3.32 0.88 1257 6 1 e G e M O
1 Long Term Physical Aging Properties (Arrhenius Plot) A. Air Oven with end-point at 100% Elongation TEST SPECIMENS: Insulation in Dumbbell form procured from EPR insulated (Hypalon-jacketed) cable TEST PROCEDURE: Air Oven Test (IPCEA S-68-516, Section 6.10.3) TEST RESULTS: i Oven Temeerature 121 C' 136 C' 150 C
. 7 Days Aging -
Tensile Strength, psi 1317 1333 1260 Elongation, % 293 '297 276 14 Days Aging - Tensile Strength, psi 1340 1350 630 Elongation, % 293 293 145 28 Days Aging - - Tensile Strength, psi 1363 1337 -- Elongation, % 290- 280 -- 2 Months Aging - Tensile Strength, psi 1327 < 1067, -- Elongation, % 253 173 -- 3 Months Aging -
, Tensile Strength, psi 1400 245 --
Elongation, % 253 37 -- 6 Months Aging - Tensile Strength, psi 1212 -- -- Elongation, % 176 -- -- ANALYSIS: Plot the aging results (hours vs. temperature): Figure 1 - 150 C Air Oven Aging Results C Air Oven Aging Results Figure Figure 32 -- 135,C 121 Air Oven Aging Results From the above figures, the aging times required to obtain the respective 100% elongations are: Aging Temocrature Time Period 15 C 410 hours 135 C 1910 hours 121 C 10600 hours
, _ . _ . . _ _ _ . . . . _ . _ . . _ _ _ _ _ _ _ - _ . _ _ . _ _ _ _ __. - ._ m_
6 4 1 __- -a _ _ -u - - _---_-_=;_ ,.- __ =_- __ y . ; _ - - __-___g; =- - - - __.u_._r?_p--e.__-.-__'_---__,_,---_+-----= sy- _ _ g___ m__ ___- - _-_ - - - - - - -z - - - _ _ - -c_ _ -- .-- _ _~_ _ _ __::-- _ 1 _12==-_-_ m- - - --=-.4 _-M-------:___.-=.--
=_ _- y _- ___ ___- - ___:------ _ = = = - - - = - - - - - - --.- =- -_; = =-- - - - - - - - -
~ '
--- :=::-===_
( - - - - _ . _ _ . _ _ . _ _ _ __ _ _ _ _ ___ _.----_ -- - --- - - - --
------------.-----------2'T------ -- - - - - - - - - -
_ - _ . _ _ . _ _ _ _ . _ - ! ,= __w -- . - - - _ = -: + _2 --_=--'
~
E- - _-_ = _i_~ d=- - "- -h-- -- =----h - I -:
- ~
~-~ == -
f r .1- - H--1 E
-E=-_ - N h _5- - - - _ - - - - _ = _ _ - - - _ ' -' __-_2=%= -- - - -= - -= _ - ---
- -=- --: --; -- - -- ~ -' :--=
N . -E- E- 3 --- _g__-- __
, . - - , _ ___- - = - . _ . _ . = ... _ - . - - ___-- -- - - - - = = - - . - ---- --
i k
- I J.
1 I + .t n ,l m_
,_m.,
- _ . , . . .=n . _ _ , ....m- ww .
,=-,.. =
1 1 i 6 8 i I ] i e ! ! , I , { . . 6 6 i i 6
- 3
- l - , .- g _.__-.-_;.__-_-._-.--_-.--___,_---,--. ----_ -- _ _
= . ._
-;: - -i . ;--- -- a
--_= _ -^^y- ----^-'T ..2-^.-_=-^-:----
^ ' ^ ~
__T .- - '^_ - - - _ - - - - - -- -- - ---. == - -
^T LI : L -~ = ~=--'
l
~ ~~l- _ --
~
=_ Y- _b ~~ ~ -- ?_ ?-I 5' - l -- -7 ~ -? -? - - ? ? _-_ ? - ~ - - -
p _ _ - - _ . . . . __ _ - - -
~
\ .
! __.__.__.___.1. -- - :- r
--__'__-____i_ _ _ _ _ _ __ - - - - - - , - - . - - -- - - - - - _ - - _ . -- - - - .-.- . - . --- -- -- :----------- - -- ---_;- --r-
^
-~ - S - - - - - - - - - - ------~2 5 - D ~Y- E
_ - _ _ - - 5 I . ._ _~ . _ - -' 5 -' -I-- _-- --_ ~ N _ - - Y- - -- -E _ i__ - N N S - - '- -- '- '- N- - ( _ 4 f 9 f 1 m
+
i i t t
- 6 # 1 I i i
. i
, 6 6 . e e i . l , -_.__3 &. _ _ 7
~~~_T. .-Y~] _ ; p . _----- _ _1_ ^.'
_I',._' .~.~
^
l -~-.._. ^_ _ . ~ [_g
~
. _ ' _ _ _ _ _~
- )- j_ 3 _3_-[ =&7 -_--_. _ ----- t . : z_ = 2- ----
x_ _.5 k-f_ - l ___ = _ _ _ .-_- _ _ = i. -2:__ __E ;
. _ . ._ _ _ _ _ . a .- 5-'=__=^______3-^
~
o I j Ne l l L-' - _-_~_.___ _ __ e en e *** hg
- 3 ~
I #3 -I - __ ; N -. 5 : h -_. . __ _r f fi
- -- - - r
}
- ,gl
.r
- _= _= -_ =; _.3 1,-==x =_
m - - - - ~ _=_-- s _ = . 1
=_-_:T . __ ._______-
g . g=__ _- .
.: . . - -_ . _ _ = =
_ _ _ _ __ _ _ _ ._ _ . . , . _.= ___- _ -_ = _ _ _- _ _ - _ _-_ _- _ = == _r - f____ x- --=- -
,g I W S #
'I Dl
,; 3 ,
1 I
. uas " d.e-
@ I om g" 3 a
i Oj ! i 3 > + uu e . { l y , i i i
$ h I .i . , , . .
, p 'u i E E E g
I e I ed - D$ i t 6
'n ed A.
l l
a_ ,_ y n m r M4 _H.-sGo-=h.A.em ---=m-mm W" ~Mm Ann-^ **5""* - - - - - - " " - - - - - - ~
- 9
---M $ .
-- h -' -~ ~C-- +
-g__y_mN,m
'^
_ X ^~~ . ~ ~ ' - _ ~ _^ __
* ~
'Y ~
_ - W-~?
.- __.__"_._~_E____.___~i.I~
ZTZ_- ~_~ETTi' Tl_- ~ -- _.Z_ _Z_9_ Z _ Z ~ ' - - ! k l l _; 1._s=-_-_._,_=----
; : - _+ _ . =- - - - - n 2= :-- -- u. c s 1 = r=_==e --- - _ . - _=_ __ - - - _ _ = . _ - A
~ -
.E h
-- ^j -
~--
i -- - - _ -= ._-_ -_ - - - - - I 9 w.. . .. .q. p g ,g. , p
; l
, i . . . . -
j 6
. . . e e . i i e *
- e . ,
l l i i j , . l 000 - -
- l s > l I \
1 . t i l ==== or j
-a fW d -
f T I o!: L i i..M.n:hs 1 m a E i . ;;g 8 g l, I ll l
<=3 h g l nt.b { ' g, ,
_. 8 3m=W 4 l l s $ 4 + . t t . *
% l 4 .
b= __. -= .. .._. __g _ .: :_=_. ~ _
,_ gg__ g _ : __g_-_-_____. _
~ - -
O. 5 . ._a=p--3------------- - ~ - -
'~A---
_A a ___l- E :--- 5_ ------~ y __ [ _ = l? _2 Y ; S-- + '- ' _^m _- __ _q2=.--
.- =-==------_===____s___- . - = =: -. - _ _ . . -. _
m_.==_-- = __ y gg - -_Z - - _ _ .
]- -
_.=- __ i 3ays -
.00 .
1 :., 'an - :n ,nn 4:n :nn :: -
- . - - - - - , ~ _ . . - . . . _ - - - - - -- . - - _ - - - - _ - - - , - - - . - - - . . _ - . . - - - - - - - - - , - . - - -
~_ _ - _ _ .__ . _. _ _ _ - _ _ . - . _ . . _ . ~ . . . . _ . - - . . - - _ _ - .
I
. e i
I C
~__ .__---=p_.---__---t__._* _.._
^ - -
_.r___-_j ___ p bl _- l - r 2. _--d_;__~- j_ ._--_.:_2 x__. _2 _ . _ ^ '
- _ ---__.__2_.__ -_.2
- - - _ : ---~--
_---~_ _-_-_-_-_[
.. - . - _-.-_=3
_--_____;_3=_-_-_-__--_.=--- _----- _ -_34 p l .- - -- :_ - - - _ - - - - - - - _ _ _ _ - _ _ _ _ _ _ _ - _. l 9 I ll I I 9
- L illhi i 1 i.j i L i
, i i I ,
. 4 . I i , , I
. , . . . i. . . . 6 . . ll 8 l ' I i i i i i i 1
_ - - - b---__.1'-_'- _ ^ _ _ _-_ d . - _ bN ^
.____.--b- . . . _ _ . . - - _ _'___l' _ . _ _ - . ' ' -_ .- T _ -[- __[Z5_
_-_'_.h'E____..J' .1_ '_-- __ i N . _ _ . _- _ l i l \ 9 l i l ra.m. l. 528 ! 5.3 l _y _... ._2 ._ . -_ -_ _ - _7 _ _ - - -g__ ._y. 7 _ _ _ _ _ _ . _ . _
' ~ ~ ^ ^
-_-=_----:_---h=:_
~.-_-____-_-_-m___-&~.=__
_ - - - _;__ __ __ = - - _ _ _ ___ __ _- _. ' __ _- =_ -__ .Q_=
- =-_ - _ _ _ _ _
,___-}_~'_,
___.L Q- __ 3_ _ - - - - f 1.t Days .
- - = - == .
v e l l . 3375 - I l
- 0 - I
.. . ._ .-- , ,, e ., , . . . . ...-.
1 . . s 4 i FIGURE 4 , m.._ _.-_ . _~._m , m m.-. , , 1
. . I 6 . *
- 6 I
40 Yrs.
. .'.' .' . . .' i ,' 'i .
,, , .' , . --,' , ,'. s . /
'I 1#Iii,Iil Iii t 6 I I! I i eii i i l i t I t i I ,I/ i I I I I /6 i i i 111lll1lll1l l l 1 f I ! I iil!IillIi1li i lI l I i' l/ I i l l l /l I i 1. l 100,000 ' ' '-
I I i o . I L o a . i.
- o. . . . , . , . . . o ,1 . s .
1 s
.. .. . .. i . . .,,,. .,,i . . . . . i e . . , . 44 A . i . /. . . .
. ...i. .... , ,i. . . . . i , i i . .
. , , , f ; .< . i , ,
.I , e i i . . .
tlesiiiiiiiiiiiiiit iIeiI6 I i eiit i 6 l t 1/ i i 6 1 / ! I I I I i i l i 111ll ll l l l l I I I I I I l l Ii1iii i i l i I I i i i !Y/ I l l } l /l I i ! .. I I I I
= -
A
,000- 4 ' '- < <
E E ._ 7 -. . . , L- --
- . . . ~
e ., ,g i'?' o / . . . .n ., .. . . . . . . .
,, .. . c
- v. .,w...,,,.... . , i i ..i.. ... , . . . <, , , , ., , , , i .
. ,lgIi }tjl llll ttI{ }ll l t ) l l l l : t,l A l l l : f I } I I i e i i i +
5.d c l lGl i l l l l l l l I l l l I I l l i l l l l l l l l l l l F 1/! I l i i '
/l ! l l l ! l I l I
- z. .
v s:: 4
*- :1,000 -
1' 1 1 a: g:i . 3: , . l ,' g , . . . . . ,
, u . . . . . . . . . . .m,n . . ,
= ..Hs _
. . ... ......,..., ...., . . . . v .f. . . . , . . , . . . . . .
. . i . i i . . . i . . . . . . . , , i e , i , , i i i ,6 ./ i ,i i i.; i i i e . . . . .
;ttilft 'Iiiiiiii Iiii it il l j i iii I ( /' I i i i i t _ i i I ,
i t illllll i Ill11IIii i liilIiI/l/ll 1l l ! I'l i i I i i i l I i I i l I l M E _1 m k N 100i soo zao zoo zac zzo zoo iso iso i4o izo ioo ao so e Te::1perature J ,% c (-.
- scAut )
- o. #
J
-_ _ . . _ . . , _.-- , - . . , - . _ . - _ - _ ..._.- _ ,., w, , .- .- -
2 B. Arrhenius Plot The temoerature 5 time relationship is plotted as shown in "Line a" Figure 4. The line obtained shows that the insulation possesseg 40 years life, if the insulation is continuously aged around 98 C. A straiggt line (Figure 4, "Line b") is drawn passing the point i.e. 150 C with 168 hours, utili:ing the slope of the straight line obtained from "Line a". It is shown in Figure 4. "Line g" that the straight line also passes the point 40 years at 90 C.
~ .
C. Conclusion (Qualified Cable Life) Based on Arrhenius technique, Anaconda EPR insulated cable possesses more ghan 40 years qualified life, provided the cable is operated at 90 C.
- Furthermore, also based on Arrhenius Plot, the gging at 150 C -
with 168 hours, is equivaleng to the life of 90 C for 40 years. ) This is the basis to use 150 C with 168 hours, as aging condition for qualified life simulation as shown in FIRL Technical Report F-C4350-3. D. Remarks:
- 1. As stated in IEEE 383-1974, Section 2.3.2, " Aging data should be submitted to establish long ten perfomance of the insulation".
This is the reason that dumbbell fem of insulation procured from.EPR insulated cable was used in the aging test.
- 2. The method adopted by IEEE 5tandard 383-1974 to determine the end-pcint of cable life is 1) bending the aged sample ,
around a mandrel with 20 times the cable 0.D. , then 2) immersing i in water at room temperature 3) applying ac stress of 30 VPM l fer S ainutes. The method was utilized in our LOCA qualifi. l cation test as reported in FIRL Technical Report F-C4350-5. However, the life influenced not only by status of aging, also it will be effected by other factors involved in the testing ~. ; Based on these reasons, we trust that the slope developed ! based on elongation is a better and reproducible method for 1 the prediction of cable life. e h
- - -- , --r- , - , . - ,-----,,a-
- - ..-v - --- , - - - -
m- - - - ---
*, d
, i
,. #"" m.
l !
... ./
, \
l I PURCHASE ORDER FOREIGN iN *O ja f p$ VENDOR ORAwlNG 04 DOCUMENT NO. 00 S
- C COMu P R W T NO.
S E Q. g g y, 7 f 8 JOB NO.
?8 (suet. No) eit **iS '9 i $[ V 20 28 22 23 24 2* 26 No. A 42 43 4445 4447 79100 07l/JBoa;l/!/lBabi BISG7a2!do &R F-dW&rol-la l i I I I I I ira % i D E s C R ia T iefe VENDOR'S NAME ; g I uNE i u N E. a
;, j 2 ...4 .3 4 2 ,..c
< Jg'Vi C#6L'El If55M I I I I D47W !d 04Rrfffdeff4WA M @ utM i z TTER UESC CLIENT'S REVIEW UESC Review FtN AL
- CI D
} TO, ut & C CHECK
- LOG-iN DATE DISTRISUTION j ,,iSTRieut. <
, TO CLIENT N 70 VENDOR St f ,g g ; 3,, g 24 29 30 35 34 41 to rue s "^ ,
....... u. u ec 42 47 de 33 S4 St S4 Si 79 GC.
U!@l94OI:0284Vp ws9 Fd%'39lVg.4!3!49$R I l i i I ' si.I.I! ;",'c*: ' ! i,sim 2-ism, co mvem, me.
----~ y;,.... .., , ,,,..... ... ..., 1 * :
!" = i
+
. - - . - . - ~ ~ a.....,.............e.,........
= =am mma w w e. ====. c====== i , s......,
. ww - .
Cs 'o ce==,e e,o ,seei=e, noe e,coso 554frm26 4 6 , es=as - SV DATE
%") f{o l * ;,*y .s t,* --
0[5.' A[cT/${~ -G vgT[//lcWW
~>
ws% -cM w?mL '
\
. l
\
l
~
l -
4 Thermal & Radiation Exposure Test (Radiation Exposure Total) n
- 5. Flame Test, (Vertical Cable Tray) 6 e
- 4 4
%mer ,
e O e T e e 9
e Technical Resort . Test of Medita Voltage Power Cables (With Termination and Splice) Subjected to Thermal Aging, Gamma Radiation and Fire Test The Anaconda Company Wire & Cable Division . November 11, 1977 D . e 4 I
. D 1
I 1 e i i
A Contents , Section Title Page 1 Introduction . . , , . . ....... .... 1 2' Test Specimens . . . . . . . . . . . . . . . 2 . 3 Sample Preparation-Terminating 6 Splicing. . 3 4 Test Progran . . . ............. 6 4.1 Protest Electrical Testing. . . . . . . 6 4.2 Thermal Aging . . . . . . . . . . . . . 6 4.3 Radiation . . . . . . . . . . ...... 687 4.4 Flame Test ............... 7 5 Test Results . . . . . . . . . . .,. . . . .- 8
,, 5.1 Electrical Measurements . . . . . . . . 8 5.2 Flame Tests . ... . . ......... 9 6 Conclusions. . . . . . . . . . . . . . . . *.9 7 Certification. . . .. . . . . . . . . . . . 20 i
l l . l
\ \
l I 9 l
- 1. IhTRODCION l
A group of medium voltage power cables with ter=inations and splices were subjected to a test prograa to assure 5-15KV Power Cable system capability for service on the nuclear power generating stations. This report deals specially with cable identified as Uniblend EP (rated 15KV) , Non-shield Durasheath EP (rated SIV) , and UniShield EP (rated 15Kh). All cables were thermally aged for seven days at 150 0C and subjected to 200 megarads of gamma radiation from a cobalt-60 source at an average dose rate of approximately 0.85 megarad per hour. Following the thermal aging and irradiation, the cable was subject to flame test in accordance with IEES-333'-1974 using a ribbon burner as a b flame source. The program was conducted by Anaconda labors: cries during the month of July - August, 1977 except the radiation exposure was conducted by Neutron Products, Inc. Dickerson, Ma-71and 30753. 8 D 6 l
- i l
g 8
- 2. TEST SPECLL:NS al
. . A desdption of the cable specimens is presen*M below. '
A. 15 W Power Cable (Urtibland R D)
- 3 soecimens
#4/0 220 mil EPR Insulation, Semi :AWG,l/C,19/W, Copper Conductor, Extrud 80 mil Hypalon Jacket, Rated 15 KV,Grdoctidg Tape, 3 mil Copper Tape, 133% Inval B. F 5 W Power Cable Non-shielded (Durasheath R'D)* 3 soecimens
#4/0 AWG,1/C,19/W, w conductor, Dctruded Insulat. ton Shield,
. 90 mil DR Insulatim, 65 mil Hypalon Jacket, Rated 5 KV Non-shielded.
C. 15 KV Power Cable (UnishieldR D)
- 3 soecimens
. 44/0 AWG,1/C,19/W Copper Conductor, ixtrucec In D:Jually Spaced jacket.and M_ in 80 mil Chlorinated Polyethylene Semi-
,, condtx:: ting Rated 15 KV, 133% Inval, s-
~
\ . i . I l l 4
%dearx of isenca CaWy, Wire & Caole Oia=
4
, , 3. Sanple Preparation - Terminating & Splicing -
A. The ta:minating & splicing operation on UniBlend EP 15 KV cable ~was performed in the following manner:
,w t-g r/
I i y /S - - 9 ,- 2 / , 36 /5 -- Sealed i i ! 2d*
- Lohj i
; i Sealed
- W F. v
_T ,,.,., , d Te h l Lug Ravcherb Raychem Ileat ~ Shr h le 1. ' Heat
' Basic splice was constructed Shrinkable
. D!tzmination using 3M Drawing No.2047-Al (HVilI-B-2-00) Terrination In&cr 2.
For in line tape splice the (MVTI-B-2-00) following materials were Indoor used: Ground lead was taken out at the end.
- Semi-con - Scotch #13 Insulation - Bishop- W963 -
Semi-con - Scotch i13 Braidshield - Scotch 424
- 3. Raychem Heat shr M le Tube .
(fWCSF-1000/3000) was applied ' with tape adhesive for tend.
.- 4.
' Ground was not taken out of splice body.
e 1 I . s 8 6 6
B. The te=imig and splicing operation of Unishield D 15 KV Cable was perfomed in the following man.7er: g (f. jg< _l ef l yf- I - 34" ' /f" Sealed I
. I
. Scaled w mina1 :
!r - ,
-> % , , .... i e > .. -
Te mina1
' y, neol
/ o
~ .
1 Raychem *
- 1. Basic splice was constructed 4
- Paychem using 3M Drawing No. 2047-A73
- Heat Sh:2.nkable 2.~ Ebr in line tape splice, the Tube for scaling A-.
Ta m W t. ton following naterials were used: ination lug (HVII-B-2-ll) - Indcor Semicon (WCSF-500/15 Scotch 413 Insulation-Bis.%p W-936 Ground Imad was Semi-con - Scotch i13 taken out at Braid Shield - Scotch #24 p' thia end. CcNering .
)
A. Two half-1M'pa4 layers
'of Bishop W963 B. Tm half-lapped layers of Bistep Biprene #44. (
- 1. Stress Cone was con-structed using 3M ,
, drawing 2047-B77 for l Unishield. 1 i'
- 2. Maurial used:
Semi-con - Scotch 413 Insulation - Bishco W-936 Semi-<:en Scotch #13 Braid Shield - Scot =:- '
# 24 Covering - sis.%p 1 Biprene #44 I
- 3. 2 Ground lead at thi:
end.
~
- 4 a
, + , - - - ,- - - , , , - , , , ,-------w w ,
( - - , - - - - - , - - - - - - , , -
7 . f 1 C. the teminating and sclicing Operation of tbn-shielded - ! Durasheath EP 5 W cable was performed in t2m following manner: ' ' L '
-- g ( /. --
. s
, p -2t*
g
'd~ f 57" -
T. 2K/2 s*) ;
.s
\- -
N l
, I t Raychem '
\ Raychem i
Shrinkable 1. Basic splice was constru: ed Tube for Sealing Shrinkable Tube Terminal Lug using dimensions fran Bi.%%p for Scaling l drawing for 1/C 5 W N3. (hCSF-500/1500) A h Lug
- 2. Ibr tape splice, the folicwkg (WCSF 500/1500) natarials were used:
Semi-con - Scotch i13 Insulation - Bishop W-963
- 3. Raychem sM*=kle Tube -
(WCSF -65C/6000) wrs applied. i r - e l O O e I e 1 l b l i
- 4. TEST PROGRAM 4.1 PRetr.ST ELECTRICAL TESTING For UniShield EP 15KV cable and UniBlend EP 15KV cable, the SIC, power factor of the specimen with terminations and splice in place'were' measured between the conductor and the metallic part of the insulation shield. For Non-shielded Durasheath EP SKV cable, the electrical measurements were made when the spee4ms were immersed in water.
4.2 THERMAL AGING The inside dimension of the air even utilized for the aging process is _ 35"(g X 37"gt) X 25" (Depth). So the cable specimens had to be bended sharply in U shape in order to get the 8 feet cable specimens inside the oven. The oven is a forced-convection air oven. The total thermal aging time *as seven days at 1500C. (3020F ). After the aging was finished, the l l U shaped cables were taken out of oven and straightened. After cables were cooled down, the electrical measurements were repeated in the same manner as described in Section 4.1. 4.3 RADIATION The cable specimens were shipped to " Neutron Products Inc." for radiation. ~ The specimens were subjected to gamma radiation from a cobalt-60 source at a dose rate of 1.00 megarads per hour until each sp'ecimen received a minimum air-equivale'nt dose of 200 megarads.
4.3 PADIATICN (CDhT'D.) Af*WJ , the cables were shiW back to our laboratory at Marion, the electrical maasurements were repea*M again in t.% same mar.w.tr as describcd in sec* h 4.1. i 1 e l 4.4 FINE TEST ' ' 1 1 Dwt specimens after thermal and radiation aged were flane tested i w ding to Section 2.5 of IEEE 383 - 1974 u*41494 g gas-burner method. ' O 9 e e e S 9 l e , e e e N 4
- s ___ _ _ ,... - , _ , -
- 5. TEST M JLTS 5.1 "mCAL MEASUTOENTS A. 15 KV UniBlend EP Power Cable 60 Heru '~ '
. 40 VPM 80 VPM SIC PF(%) SIC PF(%)
Initial 3.12 1.03 3.13 1.47 After Thornal Aging 3.09 1.70 3.11 2.26 After Radiation 3.11 2.65 3.13 3.38 B. 5 KV Non-shielded Durasheath EP Power Cable 60 Hertz 40 VPM 80 VPM SIC PF(%) SIC PF(%) Initial - 3.62 1.27 3.61 1.23 After 'Ibernal Aging 3.80 1.47 3.80 1.57 After Radiation 4.16 4.27 4.17 4.41 o C. 15 KV Unishield EP Power Cable 60 Hertz 40 VPM 80 VPM i SIC PF(%) SIC PF(%) Initial 2.95 0163 2.96 0.78
' After 'Ibe=ral Aging 3.02 0.94 3.03 1.19 After Fadiation 3.10 ,2.11 3.12 2.57
=
. - - _ . - - . _ . - . . . - - - _. ~
5.2 FINE TESTS. (GS BURNER !EDDD) TRADE NAE UNIBLEND EP DURASIEATil RATING (NISH D 15 KV 5 KV (NON-SRmm) 15 hv { Duration of Flame Application (minutes) 20 20 20 Time of After Burn 2-0 - 0-0 (Minutes-seconds) - 1-25 ' length of Burned Area 13 I (inches) 12-1/2 10 1/2! P w M tion? No 2 No 1
, Flame Self-sustaining? No No -
, No-Bemarks:
Attached are the pict:res before and aftar fire testing (Fig. I to IX) l M O e . 1 l l l
. 1
-Q.
~ ~ '
p _,_,u,a _ a_._ % _- a _ a a 4 ___ - - - - - - - - - - - - - - . ---- - - - - - - - - - - - - - - - - - - - - - -
. FIGURE I-
~. .
s l l s-3 l bI i i
=:
I
#,Is l
- M i L?!!3L2:iD E KV ?CWER CA3LE sarc u .=t.ue ss-3_ -
,__a ..4,,m_, .__.,4m.,_.aa __,,,._am__,,2 , ,
a-a_ __m-.m. AA.4..at _ _. __ . _ g h ( l l
. L, .
f
.^
~.;p .
,_ f ..a Q '_;[
t . s *(' '
- N.O:.;;[~dt
_IJA D .. fi4 y~, ge j b $'b.
.L: k _.
_ .. _ , w , S l- $
; > . en.1 t ~
1 ! d - asa
. i',
g
. . u xaw -
1 unr1I.END EP U U PCWER CABI.E G .IAME 7.5T i l l l l
l 1
~
FIGURE III 4 l
.I
} .. .
h
;o
.g x.
- .y -
- ! 4 i .'
bz .:.;, l . ... , i A)y l. I l i
- UNIBLEND EP 15 KV POWER CABLE l
l' CLOSE-VIEW , , AFTER FLME TEST - ! i i 1 z: .
FIGURE IV ) l l l - .
.)
\ i i i N :! i l e munf 3 P 7 '( DURASH3A~~d EP .NCN-5HI5LCED 5 KV ?OWER CABLE SC-UP 3EFOR3 FIalG 337
-:1 C
FIGURE V l 2M
~
r
%5 3 E!
b . I l EI i l e. u.w DURASHE.C".4 EP NCN-3H~2*.OED 5 KV ?OWER CABLE . AF"3R ?L.UE EST
-u.
FIGURE VI
*y ;
i
, p.
i
, g.
t[ I L g .' - - 1 l
-I i
*; \ ,
r
-{
'.- e.
4
-DURASHEAni EP NON-SHIELDED 5 KV POWER CABLE CLOSE-VIEW AFTER FLME TEST l
l
/ ;,
l , , FIGURE VII s e 8 a - JL usr - j
l
.IGURE
- VIII
,!7,.. ..
E
/b k
a
.k P4
[' if 5
.?f
- - .: si
;: f 1 i
~
v '_ _
;. 5 : ! bbk l.'
! UNISHIELD EP 15 KV PCWER CABLE
.L:TER .: LAME EST l
l .l l
c - i
. FIGURE IX 5 ,, $p' ,.. t %,.
' '. %g,;5.' '. .A . . t
-
- f. :.c, . . .. .'j : .
5, 4 . i .
,- l
.' l ik i,
I g , ,e
,* 6 l
l l UNISHIELD EP 15 KV POWER CABLE CLOSE-VIEW , AFTER ." ME TEST l N&
- 6. CONCLUSIONS t
Three types of medium voltage cables with splices and terminations were subjected to a test program including: (1) Thermal Aging, (2) Radiation, (3) Flame Test. . 1 - . ne cable was thermally aged at 1500C for seven days, exposed to
.200 megarads of gamma radiation from a cobalt-60 source and then subjected I to flame test per IEEE 383-1974 Gas Burner Test Method. .The electrical p.wc4 Lies were monitored (1) Before thermal aging, (2) Before radiation,
('3) after radiation.
/
All cables demonstrated satisfactory electrical characteristics and passed the IEEE 383 fire test with good margin. e I G e e 6 9 5 e e i
.-- - - . - - - - --_._,,_,,,,.__-.-n-_.,- _ _ - , _ - , , , - _ _ _ , . . _ - . - ,-- ._ _- . - - , - - . - - , - . - _ - , , . , . . . , - - . - -
~
m ,_ - . __ _ __ _ _ _ g A_,7ALO G 9, -
- i g..--_ ... . g. ( 1.6.
,, e 3..
1,5.i c a P i i l il ""EE j D IN _ i i, 'w = ' l '5 .
) ?
\ ~ cy M BR w y iQ g i:;?sn. l q - m p..s..., y yl= ,
- 3o ._o 1
1 3 4
$ ,WL 3 l4g ,
0 i
?
1 , I f I M.'
)
l r - -.
- g ..
n-e3 -n
,3,
-e
- i
.,i L. *
=
h hE l !, .
- j-j 1
. ie . : -
k . n \ - -
\
- A - -
I 1 3 i $ -
- y ,
i 2 ,$ l-i t e. l ,, ,
. r ,. m m - . - ; _.x w - - - - .y fhl
. _ .r.. A - har
\5$b\b
~
,. m$3 #1 ... ,,3, _,1, 2 sc,' = . .
4 . a, - . .m . .- .9. M * %.-=2,,,8 . f-4: -4 .
. b3r 8,CI ##jd*39 W *$Ctn $ y v =s,. y p awt,C %8H.lfC.,CPio,M
~e - u;.lw, .
Ma m .
& T. ,-* L=t - ."' wt** W,Ndv :.4 ~ . .- ,. . . . .'-' .
4 -
TERMIN,ATORS-ARMORED CABLE JACKET OVEA ARMOff Aluminum
--TYPE JAG-SW AND TYPE JAG-BW ~
COMPOUND-SEALED ARMORED CABLE TERMINATORS ^
.% for jacketed interlocked CLX/CCW or Teck type cables 3
--1 Type JAG.SW and JAG.BW fittings offer a method for termmatmg geketed armored cables in switchgear, metal enclosed equipment or conduits. A f '[. % e neoprene gasket provides a watertight entrance for the Jacketed armor.
Positive groundmg is achieved by tightening a stainless steel sleeve to the 7 - 'N bered armor with tnroe set screws. One fitting serves either vertical or hon- [
# . N zontal applications. No. 227A Compound is fumished and mcluded in y .
the price.
+ . . -==- -.
m Is e 3 A.,, ni ini n W- [&
*l
['i EE8l
- . .., g gg. .
Y / t)I e I
- "'1 5 l
. l ,m t , j -
L.
<e r.
; AG.3mm.,9 ty - TE .
M 4 .
=.~.~ w q
for LO. ensteadnort ,. - J. j E.
= ip -
i _.i r.961 co JAO.8W httwig f ee nstellessen in
= - -
J5-, e-thetados mua. Caseles No. Die. Over Jeetoe 04aiseesees Shipping Weig he (the.) g3 JAG SW JAG SW IPS JAG SW JAG SW Min. Men. A A C 0 SW SW JAG 45 SW JAG 43 SW .33 43 SW 3' % .I I "Ao A 4W JAG S3 SW JAG 33 SW 43 JS 3W 3'% I I"Ae 4 sh JAG 48 SW JAG 64 SW JJ .e 4 SW 3'% i l'% 4 4W JAG 73 SW JAG 73 SW .A4 J3 SW 3'% I I "Ao 4 4W JAG 83 SW JAG IS SW .~7 3 83 3h
- 3' % I I "A. 4 4W JAG 93 $W JAG 93 SW .33 .93 JW 3% I 1"Ao 4 4W J AG 107 SW JAG 107 SW .88 1.07 3"Ao e 1 2% 4% 4%
J AG 113 SW J AG 113 SW .98 1.13 3"Ao e i 2% 4% 4% i J AG 121 SW J AG 121 SW l.04 1.21 3 "Ae 3 1 2% 4% 4% i JAG 123SW JAG 123SW l.12 1.23 3'% 4% 1 2% 4% 4% JAG 137SW JAG 137 SW l.22 1.37 3'% 6% i 2% 4% 4% J AG 1381W JAG 138 SW l.28 148 4% 6% IW 3 4W 3 JAG 144SW J AG 160 SW IJS 1.40 4% 4% 1W 3 4W 3 l JAG 174SW J AG 174 SW IJ4 1J4 4% e% 1W 3 4W 3 1 JAG 188SW JAG ISS SW l.A4 1.88 4% 4% 1W 3 4W 3 I J AG 193 SW J AG 193 SW IJ3 1.93 4% 7% 1W 3% 4W 3 JAG 2l4SW JAG 289 SW J AG 218 SW JAG 219 SW l.93 2.00 2.18 2.19 eh 7W 78Ae 9W IW 2W 3'Ae 3W 4W 4% 3 3% fl ' JAG 214SW J AG 234 SW Lie 134 7W. 9W 2W 3W 4% 3% JAG t6lSW J AG 261 SW 2.33 2.41 7W 8% 2W 3W 4 Ye 3 74 J AG 163 SW J AG 263 SW 2.44 2.43 7' % 9% 3 4% $W 4% JAG 290SW J AG 180 8W 2.48 2.80 7'84e 9% 3 4% JW 6% J AG 194 SW JAG 296 SW 2.74 , 2.94 7' % 9% 3 4% JW 4% JAG 297 SW JAG 297SW 214 2.97 8% 10 % 3W 4"Ao 7% S Ye JAG 318$W JAG 311SW 2.94 3.t 1 8%. 10 % JW 4"A. 7W 8% J AG 327 SW JAG 327SW 3.09 3.27 8% 10 % 3W 4"A. 7W 8% JAG 343 SW JAG 343 SW 3.20 3.43 8% 10 % 3W 4 "A o 7W 8 Ve . J AG 344 $W J AG 364 SW 3.31 3.44 8% 10 % 3W 4"As 7W S Ve JA03495W JA4 349 8W 3.32 3.49 9W 11 % 4 3% 12W t3% J AG 387 SW JAG 387 SW 3.64 3.87 9 V: '1% 4 3% t2W 13% J AG dit SW J AG 412 SW 382 4.12 9W 11 % 4 3% 12 W 13% O JAG 420$w JAG 4208W 402 4.20 10W 12W 3 4% 17W t4% J AG 434 $W J AG 434 SW 4.12 4.34 10W 12W 3 6% 17W 18 % JAG 450lw JAG 450 8w 4 23 4 30 10W 12W 3 6% 17W 18 % JAG 443SW JAG 443 SW 4.40 4.e 3 I O Vs t 2W 5 6% 17 W '8% 8ee wie ..ai 3/C. fee emes ceanerveneas er wannee wree, soaiwo f ac,or,. i 12 SCHEDULE A 304 376 i een noienen cec , nee ontre o v:ce l l l
i enleilu t un.2 e rs.% n _ . w. : ; JACKET OVER ARMOR I Alumenum TYPE JAG-F FLANGED ARMORED CABLE TERMINATORS for terminating jacketed interlocked CLX/CCW or Teck type cables Type JAG.F flanged terminators offer a method for terminating /seketed armored cables in switchgear or metal. enclosed equipment. A necorene gasket provides a watertight entrance for the jacketed armor. 1 Positive grounding is achieved by tightening three set screws against a stainless steel sleeve to the bared ! armor. Available in bolted (F) or bhnd tacoed (FL) type flange. Gaskets and fasteners are included. 1 Die. Over Jeskee 8 t Shiepiae Aweeleble la Flease Type ...y
*Caseles Me n. Ovmil Weis he ! [I' Nu m4>er Min. Me n. Cm LemeHe (Lbs.) F F4 75 FL JAG 195 1.73 1.93 I.63 3 3h Yes Yes Yes Yes JAG 218 l.93 2.18 I.43 3 3% ' en Yes Yes Yes =
JAG 219 2.00 2.19 2.09 3% 4 Yes Yes Yes Yes ' ( A JAG 234 2.l e 2.36 2.09 3% 4 Yes Y es Yes vos
- g.I
%= JAG 241 2.33 2.6 I 2.09 *3% 4 Yes Yes Yes Yes * ,
- g. E Yes Yes Yes ' smuc JAG 263 2.44 2.63 2.49 SW 3 Yes
- JAG 180 2.45 2.80 2.49 3W 3 Yes Yes Yes Yes JAS 294. 2J4 2.94 2.49 SW 3 Yes Yes Yes Yes 1 -
1 JAG 297 2J4 2.97 3.11 SW 4 Yes Yes Yes Yes l[ !!
$ J AG 311.
J AG 327. 2.94 3.Oe 3.11 3.27 3.11 3 Il
$W SW 4
6 Yes Yes Yes Tm vm T es Yes Yes jJ e j
,0 JAG 343 3 20 3.43 3.18 5% 4 T == .m. ves tes n 'I J A G 3 4. 3.18 3 64 3. ' I 85 6 T *e '.* 'm
- es -[.,4
] ~ ~ u = 's J.0 3.e. 332 3 ., 2 ei , ,, Ye. .., em ...
JAG 387.(364 34? 3 41 6 Ten **e s ves , s. 4" p.5" PL
< J AG .i1 n2 .i2 3.i . a.tW Yes n.e vm Yes .e i
t.n , , - i sm.o.e JAG 420 4.02 4.20 4.11 eh 7 Yes See Yes Yes
# **' "I "' * * #
V JAG 43A. 4.12 4.34 4.11 en 7 Yes ree Yes Yes .Ame sutvis p. 54 st or 8L to catasoe avmoer p JAG 430 4.23 4JO 4. I l en 7 Yes No Yes Yes ( E XA A4 Pt.1: JAG 369 75)
"F4 P5 noe saoctos. Avedaese on#y on sosaas JAG 445 4.40 4.63 4.11 4W 7 Yes % Yes Yes ereer best See amee $ for onmeneens.
e i 1
. 1 I
1 C.i Tivi ll N/-N I l e N I\l ID FOR INTERLOCKED ARMORED CABLE TM MCESSARr MATERIALS AAC FURNIS@ IN A CONVEN!ENT UNIT FACKAGE TO TERMINATE INTER.OCKED ARMCAED CABLE
-h2T" 1
? g ,y g= , gAgfh ='. ' ~ I T,=.= s *5...:~~
1 t+ (< M =,=.=: <
._...= 1 _ , . .
b
/ :a 7 W ~'
(~ F [ - il
"~$
[! F L
'."~".
1
!l 1
d
- - . r
' a i A, %'
( a - g -
$~~
STRESS CCM' OCTAIL IS KV GRO. STRESS CONE DE" Tall IS KV UNCRO e r
.h*.:* _-
1n f ' I a 1 g 1
~
Eh,.t & \\ - t r, % i e sso e/ n u h! ! 4 I
! l-j- ,$ DC SEAL. CCTAIL 5 ') TERM! MATING TERMINATING ! !
Dd 0-S KV is gy < to structure thee wrap a turn of tightly drawn braid arounE O.5 KV cable shielding tape and sonder, avoiding damage to inc "I ' "I ' I
- b. Un Iding pe cut it off at edge of the traidc
- e to he te si a g.
- 2. Remove outer jacketing material, if say, for minians distance. 4. Build stress cone as shown above. Thickness of insulatios
- 3. Remove tapes and insulation and espose conductor end for applied should be equal to factory.apctied insulation at shout <
distance of 1" plus length of conductor to enter solder lug. der and taper uniformly to zero at each end of cone.
- 4. Solder attack terminal fug and beild and seal as shown Jbove. 5. Cover stress cone with one layer polyvinyl tape half taccet
- 5. Cover each termination with see layer of polyvinyt tape half. 6. Apply shielding braid 1/1E" lap to sanimum diameter of conc langed. Obtain smooth wrap but do not stretch taos more than and spot solder at end. Cat braid 1/2" beyond solder point <
aecessary, ' fold back and solder. 15 KV SHIEl.DED 7. Solder copoet braid rengthwise at three p oints ecuaily soacea around cable.
- 1. Follow steps I through 4 above. B. Starting at jacket, cover termination with two layers polyviny-
- 2. Remove cop per shielding tape to a point 1" free jacket. tape. Obtain smooth lap and do not stretch tape sore tha^
- 3. Attaca shielding brard as follows: necessary,
- a. t. eave sufficient free shielding braid for external ground 9. Solder free ends of copper bra:d into lug and ground.
3i,gg _a hSU FiTTIN GS e ehe we
l ( , ,
,4 d e t r< te a vuuss . u a c o . w. i c i n i t.k rek a. . v. . t v Cooper or Alum.num--C.15 KV Ungrounded TYPE 3UTVS UNIT PACKAGE TERMINATING KITS for terminating three-conductor cross-linked polyethylene, polyethylene.
EPR, butyl or other rubber-like insulated cable
- - .-~- -**
- _j Complete materials. instructions, and detailed drawings are oro. -
vided for making a termmation Of three. conductor, cross linked . polyethylene. polyethylene. butyl. EPR. or other rubber.like m. j sulated cable. Kits for cooper conductor mclude closed cooper \ l soldef IUgs. (For cooper compression lugs consult factory.) Kits for alummum conductor include compressiert lugs. t b , . s f 1 por aroerme .awevet.oas see ooge 2.
- 2. For sev.aes on assadateoa costs see teos peces 75 to 73
.% d J
c 3. 5% iso. ,,co,a, eaoed e, . y Not in. c . door or c,oaisarmaat,e,s a,eet
, 3 a M O
? :
et . . . e[
,e z.-
e ( . q .__
=-o .
=-
N it.H 9 t /O - ps\v fl/
////////U A
THESE CONDUCTOR COPPSt*-Sh85L0tD**
$ EV Gee,eded 8 KV Geovaded 1S EV Geownded 13 EV Uneceweded Cahie
., es,e.ee ~e - ce,e.ee - - '
- es,. e, e. c g us.
8 c ... . e - 3UTVS 8005 3 -
-T 6 3UTVS6003 3 3UTVS6008 3 -
4 3UTVS4003 3 3uTVS 4G00 3 3UTVS4013 3 3UTVS 4U13 SW 2 3UTV12G03 3 3UTVS 2004 3 3UTVS 2GIS 3 3UTVS 2U15 8 'h
! 3UTVS 1005 3 3UTVS1008 3 3UTVS1013 3 3UTVS 1Ul 3 8W I/0 3UTVS 10003 en 3UTVS1000s 4W 3UTVS10013 6W 3UTVSlouts 10 2/0 3UTVS 2o003 4W 3UTVS 2000s eW 3UTVS 20013 6W 3UTVS tout s 10 3/0 3UTVS 30003 6W .3UTVS 30G00 6W 3UTV130013 6W 3UTVS30013 10 4/0 30Tv540G03 7W 3UTVS 40G08 7W 3UTVS 40Gl3 7W 3UTVS40U18 10
, 230 3UTVS230003 7W 3UTVS 230008 7 '#r 3UTVS 23001$ 7% 3UTVS230013 12h 300 3UTVS 300003 7W 3UTVS300C08 7% 3UTVS 3000 8 3 to 3UTVS 300U13 12 'h 330 3UTVS 330G03 7W 3UTVS 330G08 7 '/t 3UTVS 330G1S fc 3UTVS330U13 12Y:
400 3UTVS 400003 to 3UTVS 400C08 10 3UTVS 40008 3 10 3UTVS400UIS f3 g 300 3UTVS 300G03 to 3UTVS 300008 to 3UTVS300G13 I*W 3UTVS 300Ul3 13
.p 600 3UTVS 6o0G03 10 3UTVS 60o005 :. 3UTVS 600013 12 W 3UTVS eo0VI S 16 730 3UTVS750G03 10 3UTVS730008 10 3UTVS130013 t3 3UTVS 730U13 17
'Fe, etwan wm conewaso, odd sw#la "At* end ee'ee fee e,.oag 'e lotest pr.co seeet. We'ga's seseeannoveey some es cooper.
-e e, aea..n.e...e ca ,,ven .. ,. 3 xv e.ee. -1 era. 3 cv e, a-nee, . w , ,,.co e, 73.
304.376 SCHEDULE R 45 FOR PRICING SEE LATEST PRICE PAGES l
INSTRUC 1id'l siilL T SJR 173 / SHIELDED INSTRUCTIONS TYPE SJR ARMORED CABLE A UNIT PACKAGE SPUCING KITS interlocked armor cables with a lacket over the armor
~
for splicing cross linked polyethylene, polyethylene.g, butyl or other rubber like insulated cables - straight splice - compound type ., 3 CONDUCTOR - SHIELDED s
' ;?.c.c? *:".'# " *ci*" '".' 17.* _. - - "A,T .'s,',':.?.c~.
(. -o 4;*
/
-r r .
p .
]/
sus - susssAsss .ss1 s m s' u : suu
. --v ux 1,9 M[..- p,l Ph A e
' l' ', W' 's s d , _j-Hiaard$ y
. I d I==
sv ,'i,b;>d'j %' y is
; ;1 , .s:2,'; . ' t ,, .N
' w ,;' 1 s ,- -- mr- &. a- =v
- mcsuu1 1sss1 1 -x ,s .x xss <w 1 s a s ,ss< sh,p c - -
\
.=. = ,\=-
\ \y..e- r .e = =
\
Rated Dimensions I l F l G l T l D l E SKV 51/2 3/4 3 1/8 7/32 8KV Grd. 6 15/16 3 5/16 7/32 15KV Grd. 6 1/2 1 7/16 3 5/16 3/8 15KV Ungrd. 9 1/2 1 13/16 5 15/16 15/32 25KV Grd. 10 1/2 21/8 65/8 27/32 27KV Grd. 11 1/2 '2 1/2 7 5/16 1 Conductor Size M Up to 43/0 Awg 31/8 (continued on other sidel 44/0 Awg through 350 MCM 35/8 400 MCM through 750 MCM 41/8 SUBJECT TO CHANGE WITHOUT NOTICE [ The information in this bulletin is comosled on information anct data wnsen we Orlieve is reliaole and is given in good faith. Since the methods of acclication and conditions uncer wheen our Deoducts are out to use are beyond our control. we are not able to guarantee the acclication and/or use of same. The user assumes all risks and liability in connec Jon with the aDolecation and use of our products.
.* . - . + . :...--
.=m-~
. - , . 4 . 4* . ,. . . * . . ,
--~~-- ~.~ . . ,
. ~ w :s. .,, . . . /"..,y
.[ . p f p* ,
\/ '
fi~* 9.
- giv,sion of The Scott & Feuer Comoeny ,)' . Z
. *!f
~
. yE'i.. '*' V - f.
4 799 W. t 50th St.,
- Cleve'end. Cho 4413 5 1, h.' .
P%ne: 2.16/267 7080 .,Tetes: 98 5334 O 7 ' L
ength so that ends meet squarely, ive cable and the casing over whichever cable allows c CCW cables with a jacket over arrnor a casing I:ngth less 2" Remove armor and any under. ,teneis, ,nstructions. and detailed drawings for tis are present over individual conductors, remove to a erectiv designed solace in armored or continuousiv
' acte wiin a sacket overais for causes wiin ruuher.
.lmked oolyethylosie insuiattort. are included in eJCn pth cable will enter connector. Tack solder shiefd to dard sosice kit metudes corrosion resistant aiuminum p tape ta a point 1/2" from edge of metallic shield. roe o entrance (see below). Correct insulating tapes IXis, cing materials are furnished Soht imned solder con.
ded for Cooper conductors. No. 227 Comoound is f:r depth of connector hole plus 3/4". Taper end of 3JR tyoe solices. 'r with approved abrasive cloth,
- p. pr;tect insulation with several wraps of dry cotton.
'nd any nubs of solder using a file. If compression type,
- number cf compressions. Remove any sharp edges or - .
- h. Fill indents with wads of semi con tape to make a -.
,, r:=;--.f* e. .:-* . :
- c'= T _
- _C-l -:::' *.,
abradv] cloth and/or approved solvent to remove all A.} g. _ . J -- ting 1/8" on insulation taper at one end and continue 2 - = - - lapped to 1/8" on opposite insulation taper. Stretch ] he shape being taced.
'Amatn=n.
stretched to 75% its original width. Start taoing in area his area across connector level with the cable insulation. spe as sh".wn. Leave 1/4" of cable insulation exposed qi. con material at each end of splice. THtti CoPPit CoNouC7ots-UNSHistotD 3e fr:m the metallic shield on one end across the splice e only entugh to conform.to shape, f 0 8000 V*** savu.n444 ayer fr m 1/2" on one cable shield across splice to the ** ** N*- l 0 l 8 l wf C*****e N *- l 0 8 1*f der braid to each cable shield and run a line of solder i 1.s sw 23 t7 un s.a 4 as 27 3l ace. I14 3W 23 17 SJR 84 4 28 27 t14 3W 23 17 $Je 3 4 4 28 27
- ther phases. : i.: sw as i7 SJe s.: 4 to 27 able c;nstruction. 3W 23 If u t s.l 4 28 27 l11 ,,,,, 3 g ,, g,,,,,. , ,, ,,
'nduct:r shield and ground wire at one end of solice. :82/o 2n 23 is un s.tio 4 to to ar;und armor on same end and clamp braid to armor i'ij j$ ' y lice and clamp in similar fashion to opposite armor. j3 $ lj d'l E
- on c
- mpression ring. Solder lug to ground braid.
i.no 3W 26 'to un 1.uo 4 n n
- i.soo 3n 2a to un s.3oo a 23 32
.l.3So a 20 27 SJ A 3 33o 4 33 32 aund the three solices to draw them together. i .soo s 2e 2e las s.soo s 3o 4o lmpon:nts up to casing. Attach ground lug to compres. ,$$ l $ $ $$ lT0 $ !!
4 askets into casing. Install end castings and tighten hand mal full turn. C ' ature. Remove filling plugs in casing and install funnel ""U CT O ' 'd *'"8 lev:1. Four compound in until compound is at toil of is av s is av u. erd. nd have cooled to, near room temocrature, refill to fill .fter c=1 and full install pipe plugs tigntly. Apply PVC
, , 1 , ,, e,,, ,,, , , g,,
i c:nes are supplied. - - - - - - - 4 33 22 - -- Et is n:t supported by the cables. 4 23 32 SJa ns.4 s de s3 4 33 32 SJa 231 3 49 !! 4 33 32 SJe 13 8 3 48 33 3 33 44 SJa231,0 3 41 se
$ 33 44 SJa 13. tic 3 4t le SUBJECT TO CHANGE WITHOUT NOTICE 3 33 S S*
S 33 44 Sa' SJR 13 33 43'. o O $ 4: le itlin and usta wnicn we beheve il relssole and is given in good nder wnien out oroductl are out to ute are beyond our Control. f 3 g ,, g, , , 7, of lame. The user allumel all riskt and liacility in Connection 5 5 33 33 44 44 ut 13 3co las 13 350 4 6 41 41 14 74 Q e 33 43 SJE 13.Soo 4 al 74 4 33 63 SJR 23 8 44 1:0 u n.,4eo
#y,- y aof --
,.7 ; ;. #
c.7,_ g g . .3 ire 1.q 33 30 e 44 th. scan at GA . .]I.[4c799 n,sW.'1
.,on setzer Sotn St..
- Cleveland Chio 44 como.nv'@M
- 35 _,-* '.J'N ,."2 l.E A 303 376
' '. s
- Pnon;: 216/ 267 708o .. Teles: 98 5334 r* %> @,*
D ' '
( Anaconda Cables for Nuclear Power Generation Pass Flame Tests in IEEE Standard 383-1974. ( By - Dr. T. H. Ling Senior Technical Consultant The Anaconda Company Wire and Cable Division
~
3 . D f l i
- - - - - , . - - , - - - . , . . , , . - , _ , , , . . . . . , - - - - - , . . . - , - , - . _ , . - - - . _ . - , - - - . , - - - . - - - - ~ . _ _ , , . - - -
- ~ ---., -
Introduction ated copper drain wires, Rated 15 KV.
Background
In selecting cable for generating stations. Dame Sample //. UniBlend EP
#4/0, Tinned Copper Conductor. Extruded Q
resistance has of course been an important con. Strand Shield,175 mil EP insulation, Semi con-sideration for s::me time. But with the advent of ducting Tape, Copper Tape. 80 mil Hypalon* nuclear power generation,this property has taken Jacket, Rated 15 KV. on even greater urgency, because of the poten. Samp/c ///. Durasheath SR. tially senous consequences of any nre damage to 3/c, #4 Aws, Tinned Copper Conductor,155-cables in this service. mit Silicone Rubber.45 mit Asbestos Braid. Rated Untiljust recently a big problem has been that 5 K V-each cable manufacturer used a different kind of B. IAw Voltage Power Cable flame test to demonstrate the suitability of his Samp/c /V. Durasheath EP products for nuclear generation use. This #4/0, Tinned Copper Conductor,55 mil EP In-naturally has made it dimcult to compare products sulation,45 mil Hypalon Jacket, Rated 600 Volts from difrerent suppliers. Sample V. Durasheath SR IEEE Standard 383 3/c,#4 Aws, Tinned Copper Conductor,60 mil But fortunately, the IEEE has now established Silicone Rubber, 45 mit Asbestos Braid, Rated a single type testing procedure for flame resis- 600 Volts tance, which is acceptable to all cable manufac- C, Control Cable turers. This is Section 2.5 of IEEE Standard Sample V/. Rame-Guard EP 3831974, " Standard for Electric Cables for 7/c, #12 Aws,7/w, Tinned Copper Conductor. Nuclear Power Generating Stations." 30-mil EP insulation,15 mil Hypalon Jacket, The main purpose of this report is to describe Cabled, Asbestos Tape, 60 mil Hypalon Jacket. - recent Anaconda flame tests conducted in accor. Rated 600 Volts. dance with this uniform procedure, and to show Samp/c V//. Rame-Guard SR that all our cables for nuclear generating stations 7/c, #14 Aws,7/w, Tinned Copper Conductor, meet new IEEE Standard 383. Standard 383 is based on a vettical tray flame 45 mil Silicone Rubber Insulation 6 mil Glass Braid, Cabled, Polyester Binder Tape, 45 mil - Q method. This technique primarily measures a ca. Asbestos Braid. Rated 600 Volts. ble's ability, in case of Are, to self extinguish Samp/c V///. Rame Guard XLP when the flame source is removed, thus eliminat. 7/c. #12 Aws,7/W, Tinned Copper Conductor, mg or mmimizing propagation. 30 mil Flame Resistant Cross linked Polyethlene The " fail safe" goal here is to provide sumcient Insulation, Cabled, Asbestos Tape,60 mil LCFR time for safe, orderly shutdown of the plant, and - PVC Jacket, Rated 600 Volts. effective operation of Arc control systems. - Or, m the event of a limited $re, the objective
- D. Instrumentation Cable Samp/c /X. Rame-Cuard SR would be an early return to operation, while an or-3/c, #16 Aws,7/w, Tinned Copper Conductor, derly replacement of damaged cable is made at the 25 mil Silicone Rubber Insulation,5 mil Glass ram,Med, Alusnum Mylar WeWe, C8 to Fat u e ani S I Not included in Standard 383, however, are ^*3' "' ""*d "*' " ' "'
Tape,M Acess Brad
" Time to Electrical Failure" or " Time to Short Circuit." But because these parameters are impor- ## # * ## #
, A wg, w, nn er Qndum, tant to some people, we have included them in 25 mil Flame Resistant Cross linked Polyethy-our control and instrumentation cable tests and lene Insulation, Cabled, Asbestos Tape, #18 Aws, the results are reported herein.
7/w, Tinned Copper Drain Wire, Aluminum-Anaconda Cable Samples Mylar Tape,45 mil LCFR - PVC Jacket Used in Flame Tests, Description of Test Method A. Medium Voltage Power Cable (IEEE Standard 333-1974, Section 2.5) Sample /. UniShield EP 2.5.1 General. This sectiun describes the method
#4/0, Copper Conductor, Extruded Strand for type testing of grouped cables via the vertical Shield,175 mil EP insulation,30 mil Semi con-ducting CPE Jacket, embedded with six corrug-tray flame test to determine their relative ability to
'ouram Tnd nne g
2
3 . . . res,ist Are. 2.5.4.4.4 Gas burner procedure - ignite
) 2'.5. . e fire test should demonstrate that the burner and allow it to burn for 20 minutes.
the cable does not propagate fire even ifits outer Record temperatures at point of impingement covenng and insulation have been destroyed in throughout the duration of the test.!cngth of time the area of flame impingement. llame continues to bum after gas bumer is shut 2.5.2.2 The fire test should approximate m. s al conditions and should provide consistent .off. jacket char distance, and distance insul'ation is d 2.5.3 Test Speermens 2.5.4.5 Alterpative name source, oil er burlap 2.5.3.1 The tests proposed are for power. con- - when-specif ed. the procedure detailed below , trol. and instrumentation cables. shall be followed: 2.5.3.2 Sizes recommended for type tests may e as I ted in Table I but not necessarily limited 2.5.4.5.1 Use a 24 in square piece of 9 or M f MF 2 . 2.5.4 Fire Test faci //ty and Procedure into a bundle 4 in x 4 in x 6 in. Wrap with $ne 2.5.4.1 Test should be conducted in a copper wire as shown, to retain the shape of the naturally ventilated room or enclosure free from excessive drafts and spurious air currents, bundle. immerse in a. container of oil' for 5 2.5.4.2 The vertical tray con 6guration is minutes. Remove, hang free in air allow to drain recommended as the best arrangement to estab- for approximately 15 minutes.The burlap ignitor lish whether or not a cable could propagate a nre. is weighed before immersion and after draining. The tray should be a vertical. metal. ladder type. 3 and the fuel p;ckup should be 16025 g. The in deep.12 in wide.and 8 ft long.The tray may be repeatability of this test is derived from constant bolted at the bottom to a length of honzontal tray for support. fuel pickup in ignitors of constant size and weight. 2.5.4.3 Test sample arrangement - multiple Temperature should be monitored at point of lengths of cable should be atrapged in a single maximum dame impingement upon the test ca-layer filling at least the center six mch poruon of bles. the tray with a separation of aporoximately 1/2 the 2.5.4.5.2 After2 raining, the ignitor should cable diameter between each cable. The test be placed in front of and approximately 2 ft above should be conducted 3 times to demonstrate the bottom of the tray with the 4 m x 6 in face of reproducibility using different samples of cable. 2.5.4.4 Flame source, when specined, the the ignitor held in place against the cables by a
. procedure detailed below shall be followed: suitable metal wire or band.
2.5.4.4.1 The ribbon gas bumer'shall be 2.5.4.5.3 Ignite the oil soaked burlap. The mounted horizontally such that the flame im* applied Game should be allowed to bum itself out pinges on the specimen midway between the tray naturally. rungs, and so that,the burner face is 3 irt behind 2.5.5 Evaluation. Cables which propagate the and approximately 2 ft above the bottom of the Game and bum the 16tal height of the tray above vertical tray. Because ofits uniform heat content the flame source fail the test. Cables which self-natural grade propane is preferred to commercial extinguish when the name source is removed or bum out pass the test. Cables which continue to 2.5.4.4.2 The name temperature should be uma e Game wurce put r buns out approximately 1500*F when measured by a ther- should be allowed to burn m order to determine the extent mocouple located in the name close to, but not 2.5.6 Instrumenr Cable andSingle Conductorsfrom touching the surface of the test specimens (about Multiconductor Assembly. A specimen of each type I/8 in spacing), of instrument cable or the individually insulateo 2.5.4.4.3 For the schematic arrangement or insulated and jacketed conductors removed see Fig.1. Under dynamic conditions,if propane from each multiconductor control cable which is gas is used the pressure shall be -2.620.3 cm of type tested should pass a dame resistance test in water at the supply side A to the Venturi mixer. If accordance with ASTM D2220 68. Vinyl Chloride commercial gas is used, the pressure shall be Plastic Insulation for Wire and Cable. Section 5 (IPCEA Standard S.19 81.Section 6.19.6). except
-0.920.1 cm of water when measured at the sup- the weight may be omitted if the specimen is ply side of the Venturi mixer. For giropane gas, securely clamped.
the air pressure should be 4.320.5 cm of water. For commercial gas it shall be 5.620.5 cm of water, measured at the airinlet B to the mixer, in 3 ,, , ,,, ,, c,, ,, , ,, ,,,,,,, g,33 ,,n,,,, ,,,,, ,, uiam no tox n.ss an an er.sn vennen m ier.uiam ao 14.is practice the flame length will be approximately 15 M,'f,Uf' **,',(*Wd',"r'$Id"lM"A"/1*iT'l" * '
. in when measured along its path. %n uo.a.a n 3
Gas Burner Flame Source for IEEE Standard 383 0 10 in wide.11-55 Drilling Ribbon Sume, Modified Zero. Pressure Governor Optional for Gas Pressure Control Natural Air-Gas Mixer A or Propone Gas Source T Lfr Water l *
- Menometers l Supply Side A Water Q O
' . Manometer g;, gni,, g D" GrnW M sk (oil. free and dry)
Air regulator and vehe. NOTE: All pressures meuvred under dynamic conditions. A Schematic Drawing V \
\. 0
. N \ .
Menometer Paris
, 'N ,.
., ~ut ~
to 8-32 Stug Centrol vehe Dek ) S 32 Nut Soldered / 9 l to Cover Pteen 9
\/
y 9 4 inch Sering (Appros Dirnensonal 3 ll 00.m Im Free Lanyah.1 lash Wwe Siae .018 Inah 12 Tums Cover Ptees Last Turn Formed to e Poset B Detail Drawing of Zaro Pressure Governor Modification eis i , o 4
,--,---.--a n - , , - -
_ w - - - - - - - - - , , -
Oil-Burlap Flame Source ( Alternate) for IEEE Standard 383 -
. 24 i .. ....
..,....1
.:.; ,.o% .: . .T:\.:5:- .
.., ... .
- m.:. ; 1
* . . 8 3.,'
~.
e.t. .ej
- ?.. u .: ...:.i.. . : iwa
.- ....?
^
. .q.:.
2s
. .. .. . . . . . .. .. :.. .:t: ..s.
,,... , .:..'m
; i ,: :::.: .*.t..... ..=,..: '.
. : tai.
.s.
.- ~,... . .
.r- g.
, .4 5,,.
y ..
- ... . .g' .:. :: : g:.
. . i ;.-*. .: p; u . ... ,: ; .. ... ,v',
. .. . l.
. . . y, .-
./g.
...7.,..
< , . ;. c.. r g .
.. .' .__.,7.,,...
. .._'. ,.;.. . ~ :;>:
.i STEP 1 STEP 2 FOLD CORNERS IN TO CENTER 12 gg _
12
. . .s. ..=.-;.... ...
< ,:~. . , . .
6
,. j- .s .: -
' _;K.
.c...
. -r STEP 3 .
STEP 4 FOLD CORNERS FOLD IN HALF IN TO CENTER i 4 COPPER d wlRES 1
\Q' ;,1 - ; _,} "
6 I *. 1 i -
. _ .a. . m.. 1 NOTE: All dimensions are in inches. !
i STEP 5 i FOLD IN THIRDS: WRAP i THIN COPPER WIRE AT
, E ACH AXIS TO RET AIN SHAPE l
l . Rg2 S
, , , , - - , --,,----.n,, - , , , . - - -----,,,--.--,---,,-,---_,,_,,,,,w,- , , - - - , - , - , , - --- , -,---,---,---w-,,w-- - --
1 , Test Results J (1) Gas Bonner Method (Section 2.5.4.4 of IEEE Standard 383) e bw Voltage Control Instrumentation Medium Voltage Cable Cable . Cable Classification Pow r Cable kwer Cable _ . il 11! IV V VI Vil Vill IX X Sample Number I Flart Flame Flame Flame Flame Uni %ield Unl Blend D.unslicath Dusuheath Dura.lietth Guard Guard. Guasd Guard . Guard Trade Name SR EP SR EP SR Xlf SR X1f Er EP Duration of Flame Application 2fl. 20 20 20 20 20 20 20 20 20 (Minutes) Thne of Ahe:busa 0 0 0 0 - 2'55" 0 0"-2*30" 0 0 (Minutes - Seconds) O'55" . tength of Busped Area . 32" 33" 2S" 27" 28" 27" 28" 28"' 14" (Inches) 30"
,'No No Na 1No No No No ;
No No No hopagation? No No No No No No tio No No Flame Self sustaining? No Time to Electrical Failure' - - > 10 > 20 >6 > 20 >2% (Minutes) - ? t _e .
,s Remnasks:
- 1. AII tests were conduclid at Anaconda's Washwe.Indsana Flanie Testing Fachisy. *2. Elecesica siscuit was connected as shown in slie circuit d6assaan at lef t. A 3 wies i 20/240 vs.it skcuit was connected with laiht bulbs un cath hot hoe to indicate cosiductos siivetsag.
ll . 9i
-Q -
-ss
=
O O O -
O O O - Test Results (Cont'd] (II) Oil - Burlap Method (Section 2.5 A.5 of IEEE Standerd 3R3) e low Volt. Medium Voltage age Power Instrumentation Cable Cisssification , Power Cable _ Cable Control Cable _ Cable Sample Number I il IV VI Vil Vill IX X Flame Flame Flame Flame Flame Trade Name UnlShield UniMend Durasheath Guard Guard Guard Guard Guard EP EP EP EP SR Xil' SR XI.P Durellon of Burlap Burning , (Minutes) 8 10 10 10 16 16 16 16 m .
~ -
Time of Aftesburn - (Minutes - Seconds) 0 l'20" 0 0 0 0 0 0 Iength of Burned Area (Inches) 21" 30" 26" 30" 15" 23" 15" 25" Propagation? No No No No No No No No Flame.Self-sustaining? No No No No No No No No Time to Electrical Failure
- No No (Minutes)
> 10 Failure >6 Failure >3 to
,
- Researks: 1. All tests were condected et Anaconde's Mesinn.Indiane rience Testing Tscility. '2. Electilcal circuit was connected es shown in the circuit I disgreat et left. A 3-wise 120/240 voit circuit was connetled with li hitt bulbs on each hot line to indicate conductne shnering.
Elli
*' ij
~
'*e7"I*'
G t.
D 9 l 1 i l i e E
=
1 : b W O U C e. a O
=
W E f 6 t t . 8 i I +
,h 5
i 7 h I
, e,
....*3 s). -
}. .
l l 4 I J s 1982 RECENED OCT e sF t avecuast omota .oegiess .. .. ; vrescom osa.-s on occueetut sec. s a !
"
- T "" go g coesnt sta !" !k i mtv
,i ! - !
JOS NO. , (
..J',, .V. .- ..!
. . ..s.ust son) o! n ..
.se,c... .'. .I IT7W.Eddl.llll!3bWd /72I7156d/ d6 9 #-lAlmbulJA I I I I I I I oblLMbi l'- !
oesc=envio= vcwoon =aut g g 6 =c i 6 =c l
; g 1 4 .
2 4,.4 %,$4 *2 wmd UMA 10s%I*tJ)I Wuw7i s/heT#K tseums @ I7ED M AedW.04 I i=- i urne ! To UE & c uc.. Lo4-m o&TE
- et ,. r , ..v,. . l ue . c . v.c. . ..e ; . o,.1..ur: c..e...,
To cLigest Eme messemer To vtwoo# oesfaseutica ,,, , ,, , s
%g **"
- . .. . . 7.;
. r/ s w . ,, .s. .,
i
=._.
., ... .w ua nta iliios g/ iv.saszwi/roswd fszvm iiiiii >
':" l C'! -
- - c-- - M........, ~ i ~" >
- :. . - - -r_- --.. a............... l ;,,,: ,
_ . h.smg a semos .mme.nus sus . . . . . . . . . . . . .
. ammmes a l OT@ Ndf '
'I i
mus - BY g _ oATE I eg,* ,3gf- 1 l
. i.
i l l l [ 7 i l
5, 1
~
l Anaconda l Encsson l l PCEC , Power Cap Engmeering Center Sea 188. Marion. IN d4062 317 464 2321 I l
\
- l t
r QUALIFICATION TESTS OF ELECJRICAI. COLE IN A SIMULATED, LOSS-OF-COOLMI ACCIDENT (LOCA) I L I l Report F-A5374-2 l r f r i I L 6 I Anaconda-Ericsson Inc. Power Cable Division Marion, IN 46952 I 9 Illa SPS -_ OfW kWAG WB ---- GsfuWIWy M WWW M tgM M gg, m sg [ h aae asassmes no ensiosamen er e . me _ esse su --- asevemme. l l
__=_ . . .- - - _ _. _ __
', s . y ,
CDNTENTS , Section Title 1 SmefART OF SALIENT FACTS 2 IDENTIFICEION OF CASLES TESTE 3 DESCRIPTION OF IEST FACILITY - 4 TEST PROGRAM . 4.1 Fretast Inspection and Measurenants 4.2 Freparation for Steam / Chemical-Spray Exposure 4.3 Steam / chemical-Spray Exposure 4.4 Final Inspection and Tests 4.5 Acceptance Requiramants 5 TEST EESULTS 3.1 Insulation Resistance . 5.2 Steam / chemical-Spray Exposure 3.3 Final Tests and Inspections 6 CONCLUSIONS 7 CERTIFICATION' AFFENDIX A - IDENTIFICATION AND cATTHRATION STATUS OF DATA ACQUISITION INSTRUMENTS AFFENDII S - ADDITIONAL IE .*EASUREMENTS AFFENDII C - CERTIFICATE OF RADIATION AFFENDIX D - DESCRIPTION OF MATERIALS AND PROCEURES USE TO CONSTRUCT SPLICES AND TERMINATIONS, INCL:: DES RATCNEM QA CERTIFICATES OF COMPLIANCE AFFENDII E - DISCUSSION OF SAMPLE 65.22 i . e e 9 o l
l ' j. *
.. I .-
j F-A5374-2 FIGURES Ntnabar Title . g 1 Schematic Arrangement of Specimens and 3-2 Modified Test vessel 2 overall View of Test Facility . 3-3 3 Electrical LW4=g Circuits For Energizing Cables 4-5 During the Steam /Cha=4eal-Spray (S/C) Exposure 4 Specified Temperature / Pressure Profile for Simulation 4-6 of a Lose-of-Coolant -(LOCA) Environment 5 Actual Temperature Profile for First and Second 5-3 Temperature Transients 6 Post-Test view of Test Spee4==== 5-9 TABLES Ntamber Title Page 1 Identification of Test Speciments and Related Data 2-2 2 Summary of Insulation Resistance Measurements 5-4
. 3 Summary of Righ-Potential-Withstand Tests Prior 5-5 to Bend Tests 4 Summary of Band and Eigh-Potential-Withstand Tests 5-7 (Band Tests at 40 Times the Splice Diameters) 5 Summary of Bend and High-Potential-Withstand Tests 5-8 (Bend Tests at 40 Times the Cable Diameters) o 111
n . . . . . .
. 5
. I
\
i F-A5374-2 i
- 1. SUMMAnT OF SALIENT FACTS i
Project No.: F-A5374-2 Raport
Title:
QUALIFICATION TESTS OF ELECTRICAL CABLES IN A_ Sh*ED . LOSS-OF-COOLANT ACCIDENT (LOCA) IN7IRONMENT Conducted by: . Fr==M += Institute Research Laboratory, Inc.
. The Parkway at Twentieth Street Philadelphia, PA 19103 Conducted for: Anaconda-Ericsson, Inc.
. Wire and Cable Division
, Marion, IN 46952 Report Date:
Sep g er g . Period of Test Program: September through October" 1980 Objective: '
~
To demonstrate performance of spliced and terminated electrical cables for Class 1Z service in nuclear power generating stations (MPGS) in accordance with guidelines presented in IEEE Stds 323-1974 and 383-1974.l Equipment Tasted: Testing was performed on seven electrical cages with splices and to:ain-ations. This test report deals with five of those cables. These specimen include three 50007 1/C #2 AWG Un131end EP Cables, one 1000 volt 7/C
#12 EP Cable. AWG FlameGuard EP Control Cable and one 600 volt #2 AWG D A complete descriptien is provided as Table 1 herein.
Zimments of Program: . The specimens were thersallv aned (7, days at 150*C) and exposed to gamma irradiation (200~MRAD) by Anaconda-Ericsson. At FIRL, they were subjected 9 1-1 - we e
- - - , , e _ . -
4 . _ , _ _ _ . _ . . _ _ - - - . _ _ _ - - - - _ _ t t . s. F-A5374-2 to a steam and ch==4e=1-spray (S/C), exposure to simulate a loss-of-coolant accident (LOCA) environment. The temperature and pressure profile consisted of a rapid rise in tempe and gage pressure from 140*7 and 0 lbf/in to 346*7 (174*C) and 133\bf/in (779 kPa), a 3-hour dwell at those_ conditions, followed by decMing temperatures / pressures back to approximately 140*F and O'1bf/in over the next two _ hours. After a dwell at 140*7, necessary to coimeplete Il measurements, the cables were { subjected to a second transient which consisted of a rapid rise in, ' temperature and gage pressures to 346*7 (174*c) =ad 133 lbf/fa (779 kPa), a 3-hour dwell at those conditions followed by decreasing temperatures and pressures to a final 26-day dwell at 222*7 (106*C) and 3 to 10 lbaf/in (21 to 69 kPa). The total simulated LOCA dueme'~. was 30 days. A chemical solution (3gpa baron as borgiid, 0.064 aclar sodium thiosulfate, and sufficient sodium hydroxide to obtain a pH of g) was sprayed -on. the specimens at a rate of at least 0.13 rus ser amiare feet (6.1 L/ min per square aster) throughout the 30-day period. The 5000-v embles were energized with an ac potential of 2900 7 and current of 170 A, and the other cables with 480 Y and currents of 170.0, 17.5, and 20 A (as appropriate) througlutut the S/C exposure. Final tests consisted of h ad ute ac high-potent *=1 withstand tests at 80 V ser =4) (3150 v/an) of insulation before the cables were bent (first test) and af ter the cables were bent to diameters 40 '4-- ^-t of the splice diameters (second test) and the cable diameters (third test). 1 Summary of Test Rasults: All specimens reemined energized enept for short periods to measure insulation resistances. See Appendix E for a discussion of an additional sample. 65.22, which faulted in the vessel penetration as a result of a knife cut at the jackat cut-off. The penetration is not representative l of those used in NPGSs. l 1 Full citations are provided in the text. See subsection 4.3 for a description of spray-rate calculation.
. 1-2
e F-A5374-2
- 2. IDENTIFICATION OF CABLES TE.STED Descriptions of the cable spee4==== are presented in Table 1 along with data on snargizing potentials and currents. Th : langth of each specimen uns approximately 7 f t (2.1 m) ; 4.3 f t (1.3 m) of each specimen was within the test vessel during the staan/cha=4 e=1-spray exposure.
e e o e
^
. l 9
e
- 2-1
'* - - . - - _ - - - - - _ , . . c_-_,_ ._ y . ._ _ - ,,,, ,,_,m,, ,
e .' Table t. Identification of Test Specimens and Related Dets t Begleet Cable Bloctr(cel 14edlem Flat Ameceeds Deestipttee of Cable , Beectlpties of Cable gelice, estelde Blometer (09) retential Corrent
., specimen me. Specimes Es. (la)/(en) (t) (A) ,
A517G1T 55 11 5ese-9, unseleed sr, lic #3 e.FFile Ives Fe A W , 7/tf compacted class B serches (IlhS-7-1q) ses-le-u best-
*
- etweed copper sendector, ebetshable gebe over 3tl tape optice
' W elt estreded smeelettee ableId.
3-ell elemed copper tape obteld. g - F. mit s.eparater tape, 5 - All,4-33 sOf Sese se AllF4-Il ebeve merchen IIcSF-5es-15-45 0.7F/38 390s IFe l tilHS-I-l)heet-
, obstenable tabe ever III
, tape splice with Reyebem
- l m-ef t-t-A/et-e-SS tomteetles Y AT)f4-43 sGI Sees se As3F4-Il ebeve Berchee ucSF-58e-34-5 e.F713e 3900 IFe N (ti345-7-3)heet-ensta dle tube .ser serehen j E98 ,e83 ep, lice 1511G11 as.s sos-v sove d eath se, sic #3 sarches acer-see-t-u e.4 sitz see IFe A W , F/w cle.e a streed, esened (11347-3-s) heat-copper conductor, M ebrietable tube a .. . . . n . . s . . .ana , w e,ggce
" r -- f n *
; _". _ f - _ _ .
AITI4-sl ss.si sono-v. rieme-ceerd se ese- sorches IIcar-sis-s-n om e.73rls see IF.s trol cable, 7/c fl3 A W , F/W 8edividuale, Class 5 etread, 88esed capper overall coverlee wee condector. '" *' - sarches tecer-See-34-s
** ,,_.- m -,, ee set (stMS-F-3)
- heat-obriebeble gebe.
- e.
- e. see Appeedte 3 for e complete descripties of the materiale and precederee seed to cemetract the aplices and tere 8eettene.
b, see espissettee of Seyches centrol member to Appeedle e. , Y ioca u, h u 9
. F-A5374-2
- 3. DESCRIPTION OF TF.ST FACILITT The test vessel used for the steam /ah-+aal-spray (S/C) esposure was a 12-in (0.30 e) 24m=ater by 52-in (1.3-e)-long horizontal cylinder which is ach===tica117 illustrated in Figure 1. An overall view of the facility is provided in Figure 2.
The cables were installed in the vessel through pressure-sealing penetrations locatei on each and of the horizontal vessel as shown in Figures 1 and 2. Steam was admitted into the test vessel through a perforated 1-in EPT (approx. 27-en) pipe which extended into the vessel from a side branch. W -=1 spray uns applied to the specimens through eight nozzles inserted through the walls of the vessel as shown in Figure I. Provisions were included to recirculate the spray solution as required. The,v sel was equipped with several thermocouples to measure and record vapor temperatures in the vicinity of the cables and temperatures of fluids which collected in the bottom of the vessel. The vessel pressure was indicated on a dial gage and recorded on a strip chart. A list of data acquisition instruments used in the test program is provided in Appendiz A. Fower supplies were provided to energize the test cables with the voltages and currents listed in Table 1 and schematically presented in Figure 3. The circuits included circuit breakars which would disconnect the applied potentials' if the leakage / charging currents exceeded 1.0 A(480-7 cir=uit) or 0.4 A (2900-7 circuit) . Nozzle No. 1/8 GC2.SW, Spraying Systems Co., Wheaton. IL 60187. l l 3-1
mg__ _. -a .m- - . - . -_
\
- O ln i
r-A5374-2 ( N g s=y,j is o ' -m o ,' O , oh'
, t ad !
y < l n- 1 IO OI3 D f i
- 3 0O \' Op m -
1 II '
/ - -
J*
" I agg .. :
l_!!l b? e N'au $; I -- g w. ij = II 3 -n lj' N g . I 4 /,, ,k l : [
, n . . . .. .. 6 4 _ )!! ', .
\
E g[- 1 N, 4'[ s; f
. . }
. ! ., ! !: I e I r- .. j -
, , r- l l ] , <,, l 3 .3 g1. a :; , -
l>
- .: w
,6'. a =
] ,'.
. 3 a j =
8 -
's a : I 8 l<a 8
- Y 5 I" i i 3
,/'.m 'N d N gl!,rj /
- 1
- f. j, -
F YlIl ,=
,1 -
y, < K' / -o-- i - [
- _ _..- : i
!!! I a lr
.- i , ,-
~
' 11:
j,l4,l Nj i 3C -,
, ** ._, $1I s 5 g -ed N,
sN h
/ ;!
l l a l 3-2
* * ' 'N* m= e , , , , , , ,
,e-a . - . d- -=-.ii- * - - -
e e
# G T-A5374-2 s--
& sL., wye .g&-+WNl;'p.wg&.<v&.'~j~;:;p,-: R
'k OW-~. >/.,WWQ n4 .n'. :%&
sW
-s
.s :^~
Am S.
- b. _Q.5 w .W W ~w ,:R W $y A* R%vl% 5 qf y n n -: ~ <
w.,e ns 1 j_ N,x , . -~ ./ C ...%' .; .'.s-7 ^p ., y .-w
- ; - :, .. ~, m ~ ' 5. %v y ,vnw.. . m: .:y- m J .~ ,:. +; .;g .
. :.~ /. .n' h .: 1 . _ . ,
- '.2 % -.:. ~ ) u. ::,,W. ' :g~
.g~ .:XD.O ~g . ,,. .
, ,v.:.>gy.J.,,. i; .: :::. ' r,;.
- - .x . _ .
- M;7% w>;;-g3.g.7 v
,e.u,..-A -a. . a n.<> ^ B..' '.,-lcl'.::^::r:
.<t
%> ; - m f.
j
"".e*'* ;;-.,Tc :,
~
N ~, ..T-4; . (
. ~ .
f.,. g ER'Z' '.3. .._.-wQQ[id',,,, ,y., ;g, g..- E
. p.:,J', w ,. . ,. C '.;g.-
h* $('.'*
~
*.J.-;-.. ",4***'
V.. m. . ;. sr n. w T w....;_
# ^ h.
__ , ,_ . . _ g: _a 3 Y
~ - -
. - p ~ . :.---s4.
,. ? a f Q. ' ' ' .: :; m -: %
^ $ . v . n W 2 5 3 ~, W ;;; y-?'.
y i 3'-l.: .: ; % 2n- f.. 2 . -:&% w^ ' L .
- c - ,-
.l.'.T .
.'. ' ~ .1 : F_.~' ~~eWLMiasgw $ -
- y x &, 9 W i 4. g 4wa
.=s s e =m .
, ?, _N . ., ; $y%mdcp' a
[ -
,.- ~ . d w
't.- s 4.. ;;c= ..: **- =
w . , % - .' e - . - c
** t -. [*'.
4
*h 'b . ' ,.7 h
,. h ; d,:m ' , h ac [ g.,(M N*-
, fi .
l 4. . ' .' -
, y ..
3 _4 ?_..p pe. . . ; g ; -=
.===
- _;7 -: h. .~ & : , -L-f y
a > z., r.m} N _. Atz. . i; /. .:
.ch ,: .:- ne:j .W ~ * ;tf~. .1dN x,=r -T L-4?' - ;I.-
e
.U2f .. ~ %.,NMr =
x.fM;--Nb_ ~.6k ,--
.. x
-bb W"=94,.Q[gi
- v. y ? . p . - f
. m: .:> w.}: r :: 2, p ~ . g-2 . c n a nw M- t. . 'p l
Qgww"g F- m f. .hj?' n g, [%c v.
',. * '~ -g QN . -.e, 7}. ,;,
T 2 gt* Q 5. ~5fg n,.:.;
% - -i
~
+
p.
' ~.
-f y
.,1"talr/ V b
;,,.E- L - ..w ee-l . w. - e - ..v s a.
.;.",;- i i t-
- * .vco . *d,.f,- %_
( y~ :=,E -
~< e! h- , ;. . s '
3 m' ' r- .a .
.:(n,e- -,
1 (;
- ,,.,, _ .;f.
~,
~ , . .'* . _ .**- . .
', k. ,;. . .
*eg ' '
h.?_*j, <? i.# ......,y . .. - p
,s.g ' ~45,g ; ' d. , ,' ' '" S
- 7 .. '.h. D ,
-s~ *s*"'
- s '.M s c,.. .*
[,'. j ?' l Uf g* l '~A s- l ' y .
'" ,f * '# ~. ,,,
r o?}?
- ii.j-f. 5- ~ - F he d # a'..~; ~ hh w
,3 . , .
np :.-_ ,..;..;_ .a;; - .:. .S.
.~
- -' , . (;. . ,:*. ~. , :W9
*j _* .
=Q 'l
**C:; :,', ,G'-R ^' % ' _. -Y;:,~; ':5i ; **h
- i. ;. +: % . c.Z ,
- ..n....
.,. t a . e, ~4..~. . y+
. ,< T- s;;.5
, . .., ._ s . u, m.s+.F&
. 'fr, ..*
9 l . em .1 00 m -
F-A3374-2
- 4. TEST PROGRAM The test program was designed to simulata a loss-of-coolant accident (LOCA) and the cocidown period following the accident. The program included a 30-day steam / chemical spray exposure, a mandrei bend test, and a high-potential-withstand test based on guidelines provided in IZEE Std 323-1974 and Std 383-1974.
, The specimens vers thermally aged (7 days at 150*C) and exposed to 200 MRads of gamma radiation by Anaconda-Ericsson. See App w 4- B for pre-Aging and post-aging insulation resistance (II) asasurements. See Appendiz C for the certificate of radiation from Isomediz. See Appendix D for a complete description of the materials and procedures used to construct the splices and terminations. 4.1 PRETIST INSPECTION AND MEASURZMENTS _ _- The specimens were visually inspected and identified. The spliced and terminated sections of the spard-a were maintained in an essentially straight configuration and immersed in tapwater at roon-temperature. The ends of the cables were allowed to slope upwards to remain out of the water. Af ter 1 hour of immersion, the cables were subjected' to insulation resistance (II) asasurements at a de potential of 500 7 held for 1 minute.
~
Anaconda-Ericsson personnel connected the termination of Specimen 65.32 to a short length of unaged cable with the same wire size and insulation; this short length of unaged cable electrically extended the aged specimen through penetrations on the end of the vessel. - l l 1 ' l ' 1EEE Std 323-1974, "IIII Standard for Qualifying Class II Equipment for Nuclear Power Inc., New Generating York, NT, Stations," 1974 The Institute of Electrical and Electronics Engineers. IIII Stds 383-1974, "IIII Standard for Type Test of Class II Ilectric Cab'es. Field Splicas, and Connections for Nuclear Power Generating Stations, "The l Institute of Electrical and Electronics Engineers Inc. , New York, NT,1974
$ bl 1
a.
. = **
- , - - ---,,,a
__ __ m - - -. - - - - , - - - . , , . .
- l 1
l F-A5374-2 ! 4.2 ' PREPARATION FOR SPECHEMICAL-SPRAY EXPOSURE h specimens were maintaiw in an essentially straight configuration and installed in the test vessel. h spliced sections of the cables were supported by one of two expanded metal trays. h support trays or a stainless steel,
. baskat-weave cable grip (around the splice on 65.52) provided an electrical ground in close proximity to the splice / termination. .
The cable ends were passed through the ends of the vessel in pipe-fitting penetrations; the cables were pressure sealed in the fittings using a roam-temperature-v@==4 '4a! (RTV) silicone rubber wuad.
~
The ends of the cables were connected to cir . uits, as depicted in Figure 3, to provida the potentials and currents listed in Table 1. A view of these arrangements is shown in Figure 2. 4.3 STEAM /CEEMICAL-SPRAY EIPOSURE The speed-= were subjected to a steam / chemical-spray (S/C) exposure in accordanca with the profile shown in Figure 4. Fresh chemical spray was used at each dwell at 3A6'T (174*C) for a =4n4=== of 1 hour ; thereaf ter, the spray solution was recirculated from a pool of solution which collected at the bottom of the vessel. N ch==4ral spray consisted of 3000 ppa boron as boric acid, 0.064 aclar sodine thiosulfate, and sufficient sodia hydroxide to obtain a pH level of 10.5 at room temperature. The spray was applied at the total flov , rate of 2.5 spa (9.5 L/ min), which was calculated to provida a spray intensity 2 in excess of 0.15 gys/ft2 (6.1 (L/ min)/m ) over the horizontal area through the longitudinal axis of the vessel. 1 Calculated spray intensity depends highly on assumptions ured; the wide angle j (120-degree) cones of spray from the nozzles also sprayed the walls and provided overlapping spray patterns on the cables. The minfmum and =avd ,n== values of calculated spray ictansity were 0.13 and 0.58 gpa/f t' (5.3 and 23.6 (L/ min)/m2 ), respectively, at the horizontal mid-plane of the vessel.
, b2 ogym .e e -e- eo em e mN * * * " * *
- _. _ - . - - -. .- -. , , . - . , e. ,,
o , . ' O i 7-A5374-2 During the 30-day exposure, the pH level of the recirculated spray solution' was measured daily; when the measured pH level decreased to 9.0, the pool of spray l'1 quid was replenished or completaly replaced with fresh solution to restore a pH level of 10.0. See Section 5 for a discussion of actual spray chemistry during the exposure. ne cables were elee*=ilv enerrimed with the potentials and ements of Table 1 durina the S/C ==amura. If a cable caused the power supplies to be disconnected, the* cable was removed from the circuit, and the potentials sad currents were r,estored to the remaining cables. The IR of the specimens was measured prior to the start of the exposure and at intervals during the exposure (see Figure 4) . All of.the potentials and currents were removed from the specimens during the IR measurements. 4.4 FINAL INSPECTION AND TESTS
- Af ter the S/C exposure, the speed ==a=
were removed by saving throu5h the pipe-fitting penetrations and cable ends located at both ends of the vessel; see Figure 1. The major portions of the cables were maintained as straight sections sad innersed in roce-temperature tapwater with the ends of tha cables supoported above water , l 1.e., the main section of each cable dropped into the unter. After 1 hour of immersion, an Il measurement was *=le==, than the specimens were subjected to high potential-withstand tests. The potentials are described in Section 5. The cables were then subjected to two stages of band and additional high-potential-withstand tests. During the first stage, the cables and splices were bent into diameters 40 times that of the sg diame ers. The cables were inspected for crack.s and tears while bent. For the second stage. the specimens were additionally bent into smaller diameters 40_ times that of the cableg.iameters , and subsequently, the spee*==== were reinspected. Af ter each stage of bending, the cables were immersed in roco-temperature tapvater, for 1 %hour and subjected to the high-ootential-withstand tests at voltages described in Section 5. 4-3 l
- - - - - - - - - - - - - - - - - - - - - - ~ ~ - - - - '~ ~ '~ ~
F-A5374-2 4.5 ACCEP"MCE EZQUnWENTS The test specimens were considered to have met the requirements of IZEE Std 383-1974 , Section 2.4, if they: [remainedenergizedwithspecified potential and current during the S/C exposure and assed the final band and high-potential-withstand tests. It was assmed that the first criterion ~ was met if the total leakage / charging enrrent of the specimens connected to an energizing sourca did not exceed approximately 1.0 A for the 480-7 cables and 0.4 A for the 2900-V cables. 3 See footnote 1 on page 4-1. 4_6
~
F-A5374-2 SHIELD CUCTCR (IF PRESENT) - I L i L A Single-phase po=auttal loading for 1/C cable. 7 = 2900 or I.80 vol=s ac SHIELD /--CONOUCTCR$ (IF PRESENT) . 4
, -. i 1\/~ \ / .
t~ ~6 b N/ 'N
'7 '
*reehase po enzial leadiss' for 7/C cables 7 =7 =7 = 440 rol:s ac a b c 4 i
l Cantar condue:or 1 of 7.'C cables did so: I carry c=r ent. I l 1 Figure 3. Electrical Leading Circui:s for Isargizing Cables During the Steam / Chemical-Spray (S/C) Izposure
- 4-5
.mm mamma m e g me em * *6 m -
-* --- ' ^
-e ,
j 346*F(174*C)/il3 8bf/in'(779 hPa)N I j- WlilllN 3105 MIN
# GAGE PRESSURES
@ INS.ULATION ,
350 - p RESISTANCE i ..
@ g l: 335'F(168'C)/95 8bf/lq'(6561 Pe)#
^
385*F(187*C)/69tbf/la'(476kPa) # is) - 300 -G o 2 p ( 265'F(129'C)/24 thf/In'(165kPa)" hl25 h250 o
p.~
3 h ' 280*F/lbf/la#(MIN) WITillN 10 SEC l
- 4 loo
{2 f2tR*F(106 *C)/3 T000 lbf/ led'(69hPa) "
, 200 - P.8 i
3- 80 RATED WATER SPRAY , hDNCEPERWEEK : U :
-(EXCEPT DURING RAPID [ :
TEMPERATUNE RISES) 1 ' a I ISO -l j
, -L ll
$ (5 -
i
, I i i I! I i i --
O 10 3 5 3 6 10 l SEC IIH llR 4 day 5 llR HR llR 30 j DAYS , EL APSED TIME CLOCN- TIME : l RESET TO ZERO Figiere 4. h
- Specified Temperattsre/Fressure Profile for D
I
!. Simulation Enytrosunentof a Loss-of-Coolant Accident (LOCA) 7 l .
I
F-A5374-2
- 5. TEST REStTLTS 5.1 INSITLATION RESISTANCE Rasults of insulation resistance (I1) measuremen s obtained during the test program are summarised in Table 2.
5.2 STIAM/ CHEMICAL-SPRAY EZPOSITEZ The steam / chemical-spray (S/C) exposure was provided in general accordance with the specified temperature /presseurs profile illustrated in Figure 4 and modified by the following comments:
- 1. The vessel temperature histories of the two transients are illustrated in Figure 5.
- 2. At approximately 61 hours ET* (see Figure 4), the spray solution pump was automatically tripped off due to a transient in the building power supply. The pump status was noted and corrected within approximately O.5 hour.
- 3. The pH level of the spray solution was asasured to be with.in the span of 9.0 to 11.0 except on three occasions when the measured pH level was as
, low as 7.0. The low pH levels were observed during the first 4 days of the S/C exposure and were usually detected the morning af ter the test had been unattended for severe 1 hours. The low pH levels were promptly ;
corrected after they were observed.
- 4. During the specified decrease in vessel temperature from 265*7 (129'C) to 222*? (106*C), at 4 days ET (see Figure 4), the actual temperature dropped to 210*F (99'C) for approximately 30 minutes before the controls f and electric heaters stabiimed vessel temperatures at 222*F (106*C) . i i
*An elapsed time (IT) clock was started upon initiation of the first transient !
j and then reset to zero for the start of the second transiant. q 5-1
7-A5374-2 j 5. At approximately 100 hours ET (and when the test uns unattended), sufficient l spray solution 1==1r=1 out of the spray-circulatica system (probably through I l
. a steam trap) so that the spray could not be continued; also, vessel i
temperatures became unstable. The following approximata temperature spans l
' existed in the vicinity of the test specimens (a temperature of 222*F/106*C l
was specified): ' - I
- a. 204*F/96*C to 258*7/126*C for 1 hour !
- b. 204'Y/96*C to 236*7/113*C for 9 hours '
The condition was promptly corrected after taehnicians arrived for work and discovered the situation.
- 6. The total spray rate of approximately 2.5 spa (9.5 L/ min) was main-tained 1 throughout the 30-day period, except: a) during the 30-minuta and 10-hour periods described in Items 4 and 5, b) while the vessel reservoir ens drained of low pH level solutions for replenishment, and c) during an approximate 1-hour period at 92 hours ET to rectify a clogged solution-return screen which was covered with a green-colored slime.
7. The solution in the vessel was either replenished or replaced approximately 23 times during the 30-day period to restore the pH 1avs1 or the quantity in the pool of recirculated solution. At these times, some decrease in l vessel temperature was usually experienced (approximately 10' to 20*7 ' (6* to 12*C) below specified temperatures), but the specified temperatures ! were restored within 0.5 hour. 8. Except for transient and temporary conditions discussed above, the temperatures and pressures were maintained within spans of 26*? (23*C) and 22 lbf/in 2 ! ( 14 kPa). All specimens, remained energized during the 30-day S/C exposure except for short per1ods to measure IR. See Append 4.x E for a discussion of Sample 63.22. l l 5.3 FINAL TESTS AND ::fS?IC" IONS t Results of final tests and inspectiess are presented in Tables 3, 4, and 5. A post-test view of the specimens is presented in Figure 5. 5-2
\
f t i I I g t _.
,A g i g g OgTVPICAL 34e* Ftir 4'Cs ir4 $
34s .== -
===ls- - -
l
/s 'G"5_"- .__,
SPRAY STARIED P 346'F liF4*Cl FillST TRANSsENL
, , WlilSN SBAINUIES gpggy gyggygg
' _ p3 SECONO TRANSIENT F u y130 -
280 - t E g _ f -
- t 4 f.i l 2SO'F fl30'Cl LEGENO g
I i g WilillN IO SECONOS SPECIFIED PROFILE - G- G.
~ ----- FIRST TRANSIENT
- [ ,h --- SECOMO TRANSIENT
, 93 -
200 - g NOTE: FNIST AND SECONO TRANSIENT
. 4 il PNGFILES WERE A4.MOST l . 'l IDENilCAL. AS S100WN _
i t
; 60 - 140 __ . -
--A _
i _ 37 80 0 l~ a a e a l a a a a l' a a e a I a .a a a 0 50 10 0
; 15 0 200 El.APSED TIME (seconds) -
Figure 5. Actual Temperature Profile for 7 First and Second Temperature Transients $ O T
#J h
o l
u {! . i{i ! Yg Ie J e 0
- hs 0
, 0,
) e 8 l e 9 f t 6 l ', 'l t t 8 . .
1 js
- 6. 4e l
s o e s ee s e e uM s e e e ea . l e e l eI e 7 e e ee s t e a c 0, ed ed - E R B E s s S s .e .e S S s R i 0 d 0 e a t t 57 e e. 63s : 1 3 0 2 4 4 5 4 8 9 3 4 4 7 e 3, s c S . S. l i i
& a 2 I S 4 4 S 3 3 8 6 7 F 3 d d
- ( 8 1 6 e r l e e l l e
) . b e e 1 a9 e el 84 e 9 l p 6 p r , , e l e e6 ee e e e ee e el e
- p
- 6. 4 e
; l e
e* e e e e Me e t s e l t te D es e e l e o v v s e 17 s 63eS E S s S s E B s s' .e E s s s E l s 35 ebseb 4 3 3 4 0 6 4 l s A e. e. e. e. e. 0 A e e e ( i 3 B 8 6 S 7 3 2 S 3 3 S. 3 S. 3 I. 8
)
e 1 1 , e n o s e se t t . e e n ) d
, g t l
e el l e e 2 I e d p un am e s se e e s IS l l t t l f f . e se es e s F m s e DF 4
- l s
e l e e t l e ) e e ee e ee s . e e e 0 6 e so t e e ,S l t e r r t El B E B ( b S S g* p .e .s 3 s s g B
- g d l 2 t e et t t
s l a e. 6 2 0 4 6 9 3 e 3 3 3 0 8 l e be 0 t e t e d s e e. e e , ( S 1 3 3 3 6 8 -l 1 I 1 8 3 e e y e e u e . e e e ey po
,t t c s
M b. l v l g e eb u
- a. )
a r e. s a d d p s em e es 2 e e ee s eo e 3 t l d. c) ne e0 4 4 l n e l e ts E l e 0 te t a c . e e e e e t e l t e t e l e l a a e l e t t i o e e ee ors e - ese t h b07 l a63 6 t 3 B 4 N 4 B R s S .e .e S s B B R e , o r s g t e c 5 e. S. 4 S. 8 4 . 3 2 2 5 5 s ) s t ao ( a a 3 S 8 2 3 6 3 3 9 8 B 8 1 3 3 l e e s F t e e s I I sn a e . d d m ne es. e e r e. ei
- t t e .
R ) e me es .ecem c
, pl g w
e 2 t t S l l l l s s . , p t . e s nr oa I3 l e ie e e l e e e e e eE eS e s e e s s s e e t t l t l s a y om e m w p e D7 s s e e b 4 e e e
- e t t S B S s N .e .e N B R B o (
- i 63 6 3 0 4 4 6 5 t l ef e e c s c t r t s 5 S. 4 4 3 3 2 3 4 ( r 6 F I. e e se ( 4 3 8 3 l S 5 0 4 S 3 3 I 3 2 I E o d d r e
. ua s t t u . r a o re sc na n ul w a .l.. se oa )
f ie, ,
)
nv I a t S I ee e e t 9 e e e e e V t t t 4 S . e p e t I lI l ie e I l ss s o s e l l t t e - e 4 l I. 4 e e o e e s l e l e l e t l e tp l e , ,, e 6 fl B s B B s E B B E .e .e N e e l 2 3 e I 5F t t s B S e. so .v t l oA 6HA .. 2 6 5 4 8 4 0 . e 9 9 0 0 l , , e l ( e. . 3 f a b I 8 .e s e y 2 6 8 3 S 9 S 4 2 o a o r ( 3 1 2 3 7 t y b o
. es s
.m
.e r b .
e m g
) t e
d t o e ot bt . l l e l l e u we nd c c t l s e I s i i s e. 'e 8 e e e e o s u , w w u ..t 3 e 3 9 5 6 , . 8 7 0 8 8 e I edm e. . S s/ l b i l i l 9 6 2 2 t o o p l l I y o e s
,d e J.
vsi s c C rd d
- e. e ee f t t( e u l d d e 2
. d t.
e m e a e n n 4 l f i - l a b . e. e m e F 6 . l _. sea d..leam
) 4
,-e*c 7 e 4 8 7 9 9 6 . 6 6 e t a m e b l i 6 8 4 7
8 6 3 S 2 2 . e 8 e 8 t l u. d . n b .e( t 2 / / / / /S / / 1 1 8
,1 ,l 1 l 1 4 4 de a e e a s. e s a .r sm) / i / 6 4 6 5 S , / / / 2 2 w . w e
v n,3n 5 2 s - T T s.t ni1s e 4 l 3 4 M 1 3 2 6 6 2 2 1 2 3 2 2 2 7
/ /
6 0 7 s e n s e e , , r 5 4 _
, . l i
n l ( I u l a m , , d e m e e b8m 3
- ly e.
- d. e s = e es e .
- l v 4 . v e e e e ) i =
e. y . l e. i c e s e n s e a. o s. s e. s e s m. e y y e y e r e s t a a e v _ e l l e w e. s. e c c e
. . 8
- a .
=
= 4 ss . u a w u . a a o s e la
- l e a u s
s T s s l b a l 1 4 . . J d J - - e e r
.e . 8 e .
u 2 t _ s a .s J dno . 8 e 6 s s S. S. s. e. 1 7 . . 8 8 8 e a. e l . s A a 1 S B 4 S 6 3 ,. 9 6 9 r e r a e e. 1 c. c .t. l a a m t o s eu 4 B t I 1 2 2
= = i.
e e . ,_ ._ t'd e e
. l e
m y
= = m J.
l e t b w w e . I t l t r e e t m u e t a e . 8 o n e
. a s u e l
bI e. ,e .
- e t s.
n l.e J. I.. t u l a J. J. d.
. l s I t
a a l a e . m r. s
. e a
e y s v s e. e.
. el m e s.
e t n e . e. . e.. e. i o T s m. m w e e. w a .. . b
- t. 8
- e. t a
. J a
. e s.
m 8 u .s o c . a .6 s..
. B.
- t s I . oA - - e .= . - e 1 a e l . C 8 's Te I e r
. s e 4 .
s
- e. -
e r r s a D
. e sT u r
s a e e r - s su-e.-- 4 b. a J e. . s 8 4 y i I ,1 ' . . ,t I ;, i ;1<j ; 4; i ! , f 1 '
~
Table 3. Suammary of High-I'otential-Withstand Testa Frior to Bend Teste Appl 8e4 Altergesteg lombage/Qnerates
*# 8 specteen Number Vlemet Appearance, reteettet Cetreet Benette (v) (m4) i i
61.88 3-fe(76-me)-long spilt to aspebee best-ebeletable 72ee 1.9 Withetoed potentist * (41374-18) tables, etestig at see edge of tables. Cable Jac6et beseeth tables ese else eseched med obloid see eleableg, Jac6et bed eser eseche throughest leastb. 61.17 3-In-(76-amil-leas eplit ja Seycben best-obsteheble F2ee 8.7 Wetbetoed potestaat l (41174-37) 4 689 over the syllce, etest8mg et edge of tables. 7288 E.8 witbetoed poteettel
.statald ese espeeed booseth tablag. F-Se-(IFG-me)-
(eete c) leeg split le sed-celeted tablag over the totel-setlee, elasting at slee edge of tableg. Bloch , seel-cenJacter tape appeased 8etect modermeesh the g Y oplice subing. Some elletese esse pseeest en eerface
.' C of subiegg cable jac6et had maap Benettedleet crecto 1
eliteasbeat leasib of specleen." 61.42 3-So-(76-ame)-less split le best-etitletable tablag 7288 B.O Withetoed potentiel (All14-42) over the splace, etestfag at see edge of the tableg. Cable jachet did met appear aplat under the tableg. , Ametbes oplit. 4 8e (102 mm) leeg, 8e center esse f of opl8ce tableg, staterlet ender tabsag appeased to ' be'8etect. Cable jechet bed esey leettledleet creche througbewt the leagtb of the cable. - 61.12 Its appesent danese to splice er cable escept for e e 3680 4 8.5 withetoed potential (A3174-12) fee ledeotettene from a alre-bee 6et soeve need for Sees A l.S , withetoed potential e ges d pleos reference declag the S/C empeemse. 61.61 sie seres st damage se splice t=blas, cable jecset 24ae d 't.4/t.4 e witIEteedp.teettet (A1374-48) bed easy longatedleel outface crecte lloreegbeet the (aste e) leagtb of specleen. 3600 d P.8/2.9 e withetoed potestgel (mete e) - p 1 .
. t, a I ab I
F-A5374-2 Notes For Table 3.' NOTES: a. Visual appearance shortly af ter removal of spee4= m from test vassal; cables maintained in a straight configuration . All cables encrusted with chemical deposits whichmaka tended to cable jackat appear whita and splice materialg rown,appear b
- b. Spae4 -
imarsed in room-tamparatura t pr1or to tasting. apvatar for 1 hour leakage / charging cuErants were measured. Potentials c. Sample repositioned so that vatar would completel y cover connection to unaged cable (previously described in S 4.1) along with tarnisation. ection d. 80 vpm potential applied for 5 minutes based first upon the insulation thickness than potential raised to high bald for 5 minutas. Based upon total thick 9=== ar value and and insulating jacket. of insulation Overall jackat th4 h - , of 65.61, not considered in 80 vpm withstand calculations .
- a. .
Potantials first applied to Conductors 3 together while Conductors 1, 2, 4 , 5, and 7 connected with a bare conductor in the vatar rankand 6 were connected together Then the test laads vara reversed with the potentials applied to Co d n uctors 2, 4, and 6 connected together with conductors,1 ground potential. , 3. 5, and 7 at applications. The results vera identical for both 5-6
2 2 2 l-- 22 22 T-A5374-2
.- .I .I .I .! .! 23 L
L L LL LL I.
- l. l
. }} }}
i J J Ji JJ 5 5 5 '55 55
~y *e .e hi- .
- . .- $s :
j y j3. a a .: a aa ;
.e j m F e -- '
>e 13.-
2
.S -I cea ..
32 e.
$3. 2 I
~ I
~ I
~
gg -) I. g
- a. ea -
-y
-e 53
- ~ -
3
.u e l5*2 3 5 R
R S n E" e it.-J 3 =
. I.
o a. - 2.2Y. .
.c I h 5 5. 5 ae "a il- c : -
e 4 E. e 3.0 K g g = 3 l2 . : SH ,1 3 . e . I: 3 wI ti 9 M. M * #
= M
=a
=It 'y
=
= =
1!
.I 1 l
.. &E *
! : .: i oe -
e
- - * - 3* 3 -.:
- he 1 -
2 - t . II , J1
.32 l 21 g 3
I
.3
- J --
l8 . .32A 12 2. j,
- II !
52 *1-1 y- - *1-ga , =I t 1 1 - - A
'h = s 7-:j li a 1 :-
y4
}g*3 8
L In e : 3 3 j a t ". :.1 1. T . e 4' 3 5** . 3 3 2 F 2 I E 4~*'1 4I
~
I ' 28..{ 235.E* .ifA j
- I
-. a A : . , [2 a r2 , :=-i :- :
- g'> =9 == : .?. =. -
g2 22 3'3
- e X
- 2::=j -
- 2:9"1 =M : y-2 i '! :l. :1 .- 3- *
- =uit
=ui: 2:= I. *=
2 2 e me.- se.e s 1.$ 4 - 2 J2 3 :. e-5-
--1..
18 = 2 3 2_ i-: 8 e: s2:8 si . : v2 -1 s2 :: 23 z :3 a n.1:n- :32n: c.2:2 :3.e c . g = ,3 at 1 22 i . . 1, 2 ~ - .
=
. z :
2 . . :8 3
- l. ~
* ~ -
- 4 e: 2 j.2 i 3 i. *
- : I: :.
- 4: a a. .a
- l \
i a a a4 l e
; b7 r - - _ _ _ _ _ _ _ _ _ . _ _ _ - _ _ _ _ _ _ - - - g -- , w- - . - w- .% <w- -- wv . ,-
. ~
F-A5374-2 1
- : : :: :: \
t L L L LL LL i 1 1 1 1.1 1.1 2 2 2 22 22 a a a :f a as i
\
.~. .
U di l
- 2. . .: , .-
. .e en se .i. l
. . n..-
~
i e.d - r
- J c.
2 3.
- 1lis
=..
- 5. . .I I.
I l
=- .
- a. at ~
iij2
\
8 H.. ,o 14_: .
=
n m
'E ,
oe i f. ~2 '
' 24
=.s s>
i12 is:
=
=
2 5
=
2 2
=
e 2 4
=
e Ili s .,i . c 2
.o* -.2
- 1. - n n , e - :: 2-
- g. = = .-
- = = n. si
. :- 2 2 2- 2 2
-- =I2 - - -
s= -
.2 g2
==
- - = = =
ja. t e l 3 3,. 2- : 2 2
= -
; jj ..: i j j, 2 3
.. 22 2:
=]_:"
- .: ee n t s s., - - - , 3. i.
. I 1-93 -*s.* :=2 p* 1 L2 s:e : -
- it t
- . i-
. , 1st=- i.5, -
- i 2, , b.* A i. 1. ! ! 1
- i
- , 3 .i . i- . :- -
. 1 =:
3 i- nel 13jil2 2 i 2 i=
=2.
stviI f_Ti (2 i i !
- 24:- mi !:
- i _: -
- : it 1t
- si :2
- :=I t:3 7- ..
- . 8
- 3 :I : :*
- 2::=
- i 2.
- =2 3. 3 mr-- ::===
.l ::
3 .. - _ in2: p:
- 2 i -s2: ::
- i. --- ....
i !:=2 2 . .: 3: .-
- mi;,
u u.v s .I:.-: . 2 2. e- mi. u s. .e 3g
- . 3 .
i Eg,, j i i _ = - ir : - i - l'i - b b b b k- Y _!'$5 5 5 5 . , d 4 i J 4
- 5-8 ..
- l l
1 . , e 1 e en l T-A5374-2
, f. .- . .;.
.r.;x..t.: . . . . , ::.L. p . . ';
s . . . , . . . . . . . 3.....,s.
'.y'""
, ,* f, .
;- h ,' e ,.
y,.,,- c:..>-
.t o. e -
-9 .;- a a. -4..,,
~.I.
e== i.9. .f1 . y:". n :y;..,:=.w - ). . . . :m i, '.- '! r - w _2f- .- :L- Q f i
- f, A; . - .1c 'I- ~ , . . .
'. f E , _, -- - 8
- 9. - .
a v:n ; ; ;. - , L:. ~f,!
- m' t'm;%f ti ". 3? ly~ &-Q u g. m. . . -
- .:. - :::Qi b
.; -.R Cp 1 ='- ^?^
f.-' ,. . , l.m.W--A. i . .
- r. . . D . k '-_
. L'd. .L . >
z...
-;T
{g., cNp.% ... .r.i' ,. v .]~. V.;:i': c
- s.2' : -- *j .u -!. N ' ? :'.'
. , . ~ em~.% dir,. Q a-& ^.-~~ wM M.; i '.
- =T:---t.- -
\ :.; - p g.,;y-n:;s:.~w 7n -, . : . .'
t .g: . ..: y:. ., - . g., tg'm :-&x. .:: ;,w. . . e e *> m.s g- L.. r'~-s. ;- a-
'l V "l,. / *, -
'$ t
((' . .;.i . ' .;}. ,:: .~-.*?, .: ,'T' . _L- :' , ' e--e L. _;1-<e%. g;.'.<~ +~pc: .%,"E . .-' ;_ G3.ML' ? q~~ y ,; ~ 4 gn ' ? 9,-w
- *3 ~
?.6 4' ~.. P* .S 1 -s - - -
- q' v.L *;* qs-. :s %.s; C - Yn V'q' .$ .f n "
T. -*1 ? -J h ,*'"('*- g
'u 9 yjM g. -
-w a., $~".'. % *_ _ '
'j.
1
- ..: g
_. ~ s. y h . ,.~.t. , J. .s. '; %..a G-C\ % v'3't, . . :; s s
.-: **~... ' . u: ~ . . . . E.
.! ..J ; T~0' ~_ C -fi f - 1 'I h sg .** .d ~.h
~
. *;. U
-- ,.e .i_ , (:','-"'
.-; _ ._. gW. fy. t,w, A LJ.: .= .a..
---.c,'.._. e
; g: .
vr.-. g g,
~ .
- m -<4 ffQ we ;
*k i;. [. -
6
, e
~j }_ : , y
.;2 m .c e k2.~
y
, d..
y
-- O , '
O
-l :-
~
y 8.h ,
. = .,
~ '
I a*.,'.
# ... g g
f e+ s. -~_. l
.:: z
~
- s&- . .W 2 ~ -s e '
;- ' ;;; . i .h_._
~,% . m 5'. ,'] $
a.
]
?f9 A . j_
i
- c. --
r #8 ^
- _ . . l > ~ L '- '
.;- y.e y .w . , J _ :' .. e 3 3 g..._ u Y t.:-h
'~-
' $;u-?L ya;, sn.
- p' .s :
c g.,,
' AW~ .
w..g c Ic. e
?.p -
.;,cM :=. ~C,. t: .
m. y
- y. MT D,
.~
4 .g/t 'N k
- p.n = .k W::
- . .w r :. V ga
.i .
%w.'wt Q '4s;+@7 m.: :l:- . -: k +h:--n ,Q: ?. .F -
} { V.-:
.' 9' :;ir.k, (3s : y. .$*~, w Q? . yu**^2 e y T, ~ ~ * ' ' ' '
5.e.,C :s /.
+
t + _. ; %,,
*; ^ I'l . 4 ,, 4- m G= 2 ..e,..
rf. g. . .a -c.:,-: q~; pl7 . ,. [,%. .^. h T@ .. ^- d ' Q Ala--;s*Q.QQ sl. ;_
-93 *...
T. 2.MCA D M<,!..;S.M. .y.x.-
,g--=(c'*,.,'.
a%- < 4 . 4,. *
..,--'c.:3'Q k
*e c d4M..'f NT4.M, W '. * . - . - -
A- .3 - eW ' . g $[. ** . ,,.L ,a -,**. . . ' ~. * . *
. -[. ,_(
[ ;,.E
- - I[ s's-..- m. y n
, e N.- ,? Q' '#~~
yI- .
,n. . : ; gt'c'. ~ u-: ::=;.;~. .t.. nc- . - -4 .m k &
; y: s. _ w&c :: .. m .
g ::ne.-.2v 2 .c.. w .' m l
, 6 l
i I
.' 9 '
. t E___ _ __ . - - - _ _ _ _ _ _ _ . _ _ . . _
v- -
,c__ ,
s . * *.
, s .
F-A5374-2
- 6. CDNCLUSIONS E
Five spae4- of spliced and terminated electrical cables were subjected to thermal aging Udays 6150*C) 200 MRads of Gamma radiation. .and to a 30-day-steen and chemical-spray (3/C) exposure, simulating a loss-of-coolant accident-(LOCA) and the cooldown following the LOCA. Throughout the S/C asposure, the spaa4 - were anargized with specified potentials and enrrents. At the conclusion of the S-C exposure, all =paa4 - = uurs subjected to a series of asadral wrap tests and h1Otantial-withstand tests. All specimens, remained energized during the S/C exposure and demonstrated a substantial margin of life r--4adar, following the S/C exposure, by ra+=4=4a a high level of insulation resistance and by withstanding post-I4CA bend and high-potential-withstand tests with the spaad-- imrsed in satar.
~
See'Appendiz E for a discussion of Sample 65.22. . l l 6'
/
)
l
l F-A5374-2
)
- 7. GETIFICATION l
The undersigned certify that this report is a true account of the testa condm.ted and the results obeminad. l l MhWo ,
- s. .u , ,,
6ohnA.Helvig Polymer Chemist-- [ ~ Robert M. Wada
?#.ff#ff l Manager Materials Science !
l i
,/ y)w j J/ =D d s rhw Steve Bunish .
Director and Chief F.agineer - PCEC I l l
}'
t
- I i
7-1 ' i f ? I -
l Anaconda A
~
Encrson Q F-is m -2 PCEC
- . 6,,, e., -
Boa 188. Marten. IN 40852 . 317-484-2321 . OF DATA ACQUISITION INSTImfENTS ! l e AFFINDII A I I 1 l 1
)
)
\
. l tagsges, ans seenpass sat eSeples. er Gasfipy ,m_ eust m. uussungeon pseques, _ . , ,
. . . . ._-._,,___m . _ _ .
~ - ^ ^ - - - - ^ ~ - '"- ~ ^- ~
1 . . 1 o GENERAL FRC PROCEDURE FOR CALIBRATION OF INSTRUMENTS TO MEASURE TEMPERATURE, ELECTRICAL CURRENT AND LIQUID PLOW RATE l A Uur es' Dens AarseeWes lasertsmarra (hosentimr ouded lessotansertUsd 1ssed a musemese er sneerd dem { ehammmed dereeg this est swegssue is appended. The feGousens seemeds: ase effused to esist ites sender in . smalmesandag FRC preseles ter estiksedag immressess to mammese e, aineeneel eenuet and aseid new runs. - 1.Ternparature Meansremerit l l In gamesel, esseremmesmal tusperenwee presided dedseg esse ~empeusses and almueland SLEILOCA somedens (a.a., seems amosessoal are amused by ptheir menets are desisyed and rosesdad Isr saris ehert seemeders seide appresneen eiessemie._"_ ,
- ensanamesdam. PMC umas 1benmensamies and W wire pendnamed frasm sendess who sesseiy imish ANs1 Standard MCSS.1-tS75, "Temmerumme hisenesennent by T' .
" . for Omnia of error (e.g., z 2/4% over 200*.co.700* F range ter ANSI type T). FMC namenemas is maaperemme meerders temungh a servies sensest esth sneerder '
sospliers wine restualy steen, answees and ediksene the sesenessa, trasmehis to NES, a messamma of, emes esary fuer anesths. The supers of h are en fue at FRC. i To tenhor % ano solider of asserneste meenummens by W FMC masonens spesial estibrand thenneuemples (emiiksused at 22*,272* and 400*F) wesen ese need aseandue se me fossonne premadure: On the day a test is seriod, a sentweemd thermosemple is sehesianed forens of due?M -
, eenmessupies at the speelflod esen er test sammel leesden. (The moreemaeusies ase'-sonnemend to the russeders whh ANSI-eamedesd thenmeesupis aussaden wises; -
m tornesnel strips ase esemenmNy imminand with assemannes thennesesskastui % UnkaJ The ass. ~ kreemd themessousie is pimond in a desser hath of served ise.gement for aussend. messy M s and 9mme israe est immdated flessof assively ineillag essaar for espreu. Imamfy M s. If en reuseder indesame the immeersenes of freemag ased hem" Leg wease wiesi e,==a---- of 2*F, the immoermane ressmac. _.,sysium is _ .yadmeusely enlaweesd for 1he parteeses of ties test progress. The ahese Jyumm ce@reens psenedwo is meessed after sempietsen of the even asung er SLE/LOCA empenwe.
- 2. Esotrical hromerrt As etessnesi nuessuremmes are made by insommeno wnn esilbradoes treamshis to NES. Soestal seremhs j are F
_ .6 proseded to mapefy amant levels segbertag poisemasevent trusesfornaars, le theme emmen, autrurnerseeurrest transioneers are used in eenpenedom with 5 A mesoment manermes to endisses as servera ensmert in une met ciruera. Theen pah assineers are esiihreemd on a progruivisy.oreyam bass agenst estibreemd ammeers of hasher insaihy. l
'. A-1
+ =- .
=
- 3. Uguki Moor Rate Measurement .
PRC aeshness hm Essid Soususemes aseenens se die M preendere: The Asusussuer is husessed in the PRC Sour asubreden senden, edilah has pre. esdess ter a4seeing and ansversales es Some rues et sup weser enough en Seusseest. The woont is soussend in a tank eduish uses en a beaun helsess. After
- samedy Sow is 6 1he times for a shedseenmined seem of unear se Sour threagir me Souseneser la mesmured,ilme miessessmens me esade wieb as ases-smede eleserie 10mmer. -
1 adest FRC Sensasseurs are of a eenesumis ordfloo,4ess type (ee, Densel Plow Tube) with a dMarusnial 98esmas memeeneur (ae, Berten Dial Idenemment). The artnee and noenemeest en seEhreemdasa sys aisheech the insenseems ase idestified by sneereen PRC innen amanhers. Bee igne mesmenneur and e assilsend he tha /nuousnese4.isc As send in seeds.1 shese is abort memders m. sereised and aushrand a maamme of ones mary feast sessruun. Some reensesse respond te voitupe ansesse ednerines mensesempie sagesia and the sn pas fessamme 'eus he aesnrated by aduumment of freursemasi sesrtreis. Per esse reasseurs, pen.v enliheudas la ehemmed en a progroun4ygregruse hans for the spesins & humass sneerdad. Per ammungis, to record pressese es peesuses 1reembseer and the reassent me esiihreemd as a syssu lousons levens of pressess to the senser aged 1 hen femendng See astonest of reenster pen masense. sailbreden, ism seasseur impercenpalfier esmeeis rement onenanced, ameset for esamenet muser asse W The aussel entibredens appear en the strip short. The fiss emass esiihresses lessi (e4. O is 200 puis fue seats) in induded aseeng 1see does prevedad in to /netrumstre tier. e e A-2
,, , . . wee y- - _ __,,_, , - , . . , - - - - - - , . -
--yy -, .f
--wm.,- wim__ y --- ---r-
LIST OF DATA ACQU ISITION INSTRUMENTS pygg74 Ih3TRUPEnT EUMBER 162S7 . INSTR AND MFR HIPOTPoh1C4 AC DIF.LECTRIC TEST 577 TYPE /MCDEL NUMBER 705=2 SERIAL MUMBER 74=21040 UPIT 1 RANGE / FEATURES 0-5 KYAC ' ACCURACT 2.0 PERCENT OF F.3 DATE CALIBRATED 9=23=80
~ CALIBRATION DUE 3-23=80 .
INSTRUMENT 'UMMERN 18362 TNSTR AND MFR USG PRESSUPE GAGE TYPE /MODEL NUMBER KCEE SERIAL EUMBER KONE ' ~ RAMGE/ FEATURE 3 0=200 PSI ACCURACY 0.25% OF F. 3 DATE CALIBFATED 9=19-80 CALIPRATION DUE 9 19=81 IASTPUMELT NU.*BER 18062 - INSTR AhD MFR AmETEX ."RES3URE TRANSDffCEk TYPE /WCDEL NUMBER 50G02005C2X24 3ERIAL NUMBER 20583-1 R3081=1 -- RANGE / FEATURE 3 0=50,100,200 PSIG ACCURACT 0.25 PERCENT OF 200 PSIC DATE CALIBRATTD P=26-80 CALIBRATION DUE 9=26=81 ~ IRSTPUMENT NUMSER 18068 INSTP AMD .9FR
- BARTON INSTRUMENT PRE 33URT GAGE TYPE /4CLEL NUMBER .
500 SWP SERIAL NU.9BEP 33e=294 kAFGE/ FEATURE 3 0=100 IN W.C. ACCURACT 0.5 PERCENT OF F.3 DATE CALIBRATED 9=22=80 WITH 18357 CALIBRATIch DUE 9=22=81 IkSIRUMENT NUMBER 18219 ~ INSTR AWD MTR SIMPSON AC VOLTMEtrR , TYPE /*DDEL MUMBER MD ' SERIAL NUMBER 28482 RAMGE/TEATURES 0-750 VAC ACCURACT 2.0 PERCENT OF F.3 DATE CALIBRATED 9=22=60 CALIBRATION DUE 3-22=81 INSTRUMENT 9 UMBER 19292 INSTR AND FFR GE AM4CTER TYPE /MCDEL MU4BEP FAtiEL M '4ITh CURRENT XFMR SERIkb NUMBEP "CHE R A.1GE/FEA TURE3 0 TC 100 PCT. F.5 2 PCT./DIV. ACCUPACY 2.0% OF F.5. CA?E CALIMRATED 9-16-do 70 20A F.S. CALI5RATICM DUE 3=16=e1 .
-N 0
( . . ._.. . . . . - .. . . . . . - - - - - - - - - - ---- I
i LIST OF DATA'ACQUISITI0h INSTRUMENTS F-A337A II:3TRUME.iT NUdEER 18264 II:3TR AND MFW GEi.ERAL ELECTdAC AC AM*8ETEP - TYPE /MODEL MtiMBER par EL M %ITH CURRE!.T XFMK SERIAL MUMBER NOAE
- RANCE/ FEATURE 3 0-100 PERCENT 2 PCT /DIY ACCUPACT 2.0 PEdCENT OF F.3.
DATE CALIBRATED 9=16=80 TD 20A F.3, CALIBRATION DUE 3=14=81 . INSTRUMENT NUMBER IS269 INSTR AND MTR GENERAL ELECTRIC AC A**ETER TTPE/McDEL NUMBER PANEL M WITH CURRENT XFMR SERIAL NUMBER NONE , RANGE / FEATURE 3 0=100 PERCENT 2 FCT/DIY ACCURACT 2.0 PERCENT OF F.3 DATE CALIBRATED 9-14=86 TC 25A F.3 CALIBRATIQu D81E 3=16=81
- INSTRUME!.T NUMMER 18270
' INSTR AND MFR FIDWEST AC AdMETER TYPE /RCDEL NUMBER PA9tL M WITH CURRE*IT XTWR SERIAL NUMBER NOME RANGE / FEATURES 0=100 PERCEhT 2 PCT /DIV ACCURACT 2.0 PERCENT OF F.3.
DATE CALIBRATED 9=16=80 TC 200A F.3 , CALIBRATION QUE 3=16=81 . IN3TPUMENT NUMBER 18293 INSTR AND MTR GE AMMETER TYPE /MCDEL NU"REN Nort SERIAL kuMBER ff G;. E RAMGE/ FEATURES 0-5 AHPS F.3. 100 OIV ACCURACT 2 PERCEPT OF F.3 DATE CALIBRATED 9=16=80 TO 200A F.S. CALIBRATIDM DUE 3=16=81 i Ih3TRUME!!T NUM5E3 18357 IM3TR AND #FR DAPIEL FLC'd TUBE TYPE /MCDEL NUMBER MT=43T ' 3ERIAL NUM8EP MONE RANGE /TEATUPES 1/2 INCH HONED SCRE ACCURACY 3/4% DATE CALIBRATED 9=22=80 wITH 0.375 IN GRIFICE CALIdRATIQH DUE 9-22=81 Ih3TRUMENT NUMBER 14220 IN3TR AdC .*FR ESTEPLIhr. AkCU3 'TCORDER TYPE /MODEL P. UMBER SPEED SERVU II L.1023 SERIAL NUPSER 905681 RASCE/ FEATURES 0-400 DEG F 0.5 vv = 100 v ACCURACY 0.25 PERCE'IT OF r.3. SATE CALISRATED a.21.go CALIBRATION Dt!E 12-21-40 g, 'z 1 - 7.Itz l___. __
1 = LIST OF PATA ACQUISITION Ih3TRl*%ENTS , y,,33374 It.3TFUT E;.7 wieMAEW 19234 , , TMSTF AhD HFE TSTERLINE AilGt!$ RECPqnEE 77PE/MODEL NUMBER MULTIPolhT E1124E SEPIAL NUMMEP 941628 R A f4GE/FE ATtip E3 n=400 DF.C F 24 POINT 3 ACCURACY 0.25 PERCEET OF F.3. - DATE CALIBRATED 9-21-80 CALIHRATION DUE 12-21=40 . I N S T P fl > El. T m il M D E77 18368 INSTN AND MFH MEGOI:MMETER GEN RAD TYPE /Mut'EL numeEN 1664 SERI AL hilPRER 3137 - - PANGE/FFATURE3 50 nOMMS 70 5 TCHMS & 50L KuM=3 vn gsc Tii.ws.- - ACCU #ACT 5.0% or !=nICATInN Op hETTTR uATE CALIPRATED ,4=10=60 CA f,ISP ATIDit DilE 10=10=90 INSTRUPENT Nt:MMER 4217507 IhSTE A N C .% FF tF.CXMAd t h T. , A fJ D M F E A K D 0'e N TEST ME1 T1PE/ilf* DEL f;888 AEP 1600 SERIAL M:%6r9 77145 PANGT/ FEATURES 10 MV AC/DC 11 *A AC/fC ACCUEACT 3.0 PERCEtt OF E.3 DATE CALI8EATED 9-5=40 .
- CALIBR ATIll?' DilE 3-5=vi Ih3TPUPErT m uW e' Ek th2*9 I"STk Akb PrF HIFCTRnalCS AC DIELisTble 1FST 57 7 TYPE /mnerL *1"mBER 715-10 .
SEPI AL ku'8 PEN 76=263p6 ' E A?;GE/TEATf!NES 0=15 FVAC 750 dA ACCUhACY 2.0 FEFCF*d AT 2/1 0F SPA!! DATE CALIBRATED 9-5=#0 CALIBRAT1f1k IdJE 3=5=31 l l l I e
- l
EricssonQ F-A5374-2 PCEC Power Canoe Eng6neertne Center Boa 1st. Marton. IN 40062 317 404-2321 l I i ADDITIONAL I.E MEASURDENTS i APPENDII B I
- 1 l
\
9 MM .M M M M M 6 9WM M MWsom6me Magned. and esamens no esegpeem er MateMy - ,a pennens
% MM6 gy 1
F-A5374-2 APFEEDIZ 3 ADDITIONAL II NEASURDENTS . Pre-Aging Pos t-Aging IR IR
- Post 200 ME IR 65.11 65.12 2.41 D12 1 4.3 h12 2.56 h12 4.4 D12 ,'
2.0' h12 65.31 9.0 1+11 65.32 4.33 h12 8.6 h9
, 3.89 h 12 3.81 h12 3.5 h12 65.41 2.6 E+12 65.42 2.82 h12 5.45 h12 2.89 Z+12 4.45 h 12 2.4 >12 65.51 2.6 h12 1.65 h12 2 65.52 1.53 E+12 7.6 E+11 65.61 8.0 bil B1k 1.55 E+12 4.03 E+10 Uht 1.58 h12 . 1.8 E+12 med 1.36 h12 Grn 1.57 E+12 1.33 b12 2.2 E+10 (even) 1,56 E+12 7.8 E+10 (odd) ors 1.3 Z+12 Elu 1.43 h12 1.19 E+12 W/ Elk 1.60 h12 1.9 h10 65.62 1.58 E+12 1.68 Z+10 Bik 1.37 h12 Uht 1.54 E+12 Rad 1.44 h12 1.28 h 12
- 0.8-1.1 Z+11 Grn 1.39 h12 1.3 E+12 5.0 h10 (even)
Org 1.46 h12 1.27 h12 2.4 h10 odd) 1.32 E+12 1.6 Z+10 Blu 1.40 E+12 V/31k 1.29 E+12 1.30 E+12 1.18 E+12 Conducted BY: Anaconds- Anaconda-
- Ericsson Ericsson FIRL 2.41 h12 ===== 2.41 Z lol ohne 2
Tests not conducted t B-1 g , g .
- _ ___ . _ _ _ . . _- - - -~~ ~~~
- - , - - , - . - - - * - - - _ . - - * . - - . - -- - - - - - - - - - + y .
Anaconda A Encsson Q F-15374-2 PCEC . Power CeDee Engineertng Center Boa 188. Idarson. IN 40052 317 454-2321 s -
% t.
O
?
R 1 APPENDII C - l l l
'a t
I i l i. l [ i t i i i-l l l , l l , Omm ans _aseamend en- emessesy amammme to em nas amammme to as summasm Ammmmmem=4memma aus. mmmme me _ emusene er mammes, mas amammums me esegmann er momery , me same se guesumma. [ l
- . c o. c .
.. O isomsmax . December 5, 1380 M=. John Belwig - Anacenda Wire and cable' Division East 8th Street Marion, Ind. 46952 *-
Dear Mr. Relwig:
This will summarize parameters pertinent to the 1 :adiation of a set of cable samples, which received 200 magarads, as par your Pu==hase Order #MA-45929-W, dated July 2, 1980. These were your. category 65 samples for the F-A5374 loca test at the Pr=*?h Institute Research Labs. . 1 The 200 megarad specimens were exposed fc= a period of 207 hours at a seminal dose rate of 1.0 maga:ada per hour. The calculated dose based on dosimetry is 2 n _, u . Incorporating the M accuracy of the dosimet:y system, therefore, se is 200 maga: ads. Halfway th cugh the exposure, i:he specimens the reported sh'* m are rotated 180 degrees to give a more uniform dose distributics. Danimetry was perfc=med using Earwell Red 4034 Perspex dosimeters, utilizing a 3ausch and Lcmb Model 710 spect=cphotcmetar as the
=cadout instrument.
with the last e= M ation being June 6, 1980.This system is calibrated directly with A copy of the desi-me.=y em = elation report is available upon request.
- adiatics was conducted in. air at ambient temperature and pres-cu=e.
but the temperature did not exceed 130 degrees F, Radiant heat f cm the p cvious measurements en as cil solution in the same relativeas indicated by position.
- adiation was initiatsd fc 22, 1980 and was cc=pleted on September 13,the 200 1980mega ad specimens en Augus-Very truly yours,
, ISOMED X, INC.
as David P. Constantine
- Mr. G. Die.c P cductics Manager Ieomedix !nc.
- 25 Eastmans "toac. 8arseccany, New )ersey 07:54. (2:1) 337 2666
l Anacondo A : EricssonQ F-A.5374-2
\
j PCEC - Sower Canne Engmeermg Center Sea 188. Marion, IN 44862 ' 317-464-2321 , l I
~ .
i I e i
@ @ @W, E2 E MAUE '
MAavnTAt4, AND PRO 2DURES 1 O APPENDII D 1
)
1 1 4 e O l WW - M M e^ . W M 9m M M M N M M MA N m M M m gp amisseus, was senses e eseguese er esmagy uneaseguay, e augt Me _ _ gesungsg, ! I r j l . . . . . . - . - - .- - . .
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ " - - ' -- - - - ~ ' " ' '
__. _ _ . . . __ - , s . _ . _ _ - 7-A5374-2 APPDEIZ D
, MS3tIPTIEN CF CABLES, SPEZC2 ABC TEIMDUCICN MTEltIAIS, Att PICODGtES 65.11 $2, 5 W N4M1d EP - Additional "- M = in Table 1 St Tapa $14 = Scotch U/23/13/24/ Ground Braid St:=mp Instructisms 312047-Al 26 Oct 71 Emychma M:5F-500-IS-N' Overall cz:rvacizxJ Sleeva
*(W=11y 24" Icaur - cut, en Gzinctina, to 18" fk:r uma) ,
Iagard - ICSF 500/1500 #3/0 - 250 M26 Ran T1345-7-3 Cartificatica - Mie ceder zzzuber - 213621 Item 1 18 Apr 80 Instructicas - M:5F4T Maclear Slasses Data Sheet E50147 6/79
- Installatica Guide 1050 (No zufsrunce zzadier) 7/75
- SCEF Installat:cn Is - ;cass E50425 8/77 T - --;ica Gz2de 2050 (No zafarance razuber or data) 65.32 #2, 5 W nim 1d EP - Additional W@ in Table 1 31 Tapa Splica Scot =h 13/23/13/24/ Ground 3 raid Strup Instracticms 3( 2047-Al 26 Ct* 71
- Raychem NCSF-500-lS-N Overall Cciveri=q Slasse Imgand - ICEF 500/1500 #3/0 - 250101 Mza T1345-1-1 Certificatim - Ptzrchaam Ocder Number 242306 Item 1 23 Feb 80 I
h64dczza - NCSF-N *r-Taar Sleeves Data Sbmat E50147 6/79 > - Instanatica atida 1050 (2 referenca nunt:me) 7/75
- w::5r Instanatica Inst::ue icos Es0425 sm
- Tm W Guide 2050 (2 :starunca number ce data) ;
, Raychen !HI7f-I-A/01MO h4 =tian LP - M:xze
' Caz ificatica - Sancia Order Number - R136u Itaa 3 4 !*ar 30 I=. w icos - ':bai:::cfit High voltage Tur:ninatice Data Shast ' I E50161 n/79 ,
- HV T=W= tion !=st:,:cticns f=r W r Tapa Shielded Cable H50136 12/77 HV wminti::n Kits !
General Insta11aticn Inst:.:cticas and .*ald Inspec,icn 3:ida E5015712/77 ( l h e
. I D-1
. .r h
. _ _ _ . . _ . m
. .. l 1
e 1 l l 1 i 65.42 #2, 5 W th4hlar=4 - Addi*4=mi- Ti '
- :im in Tabla 1 p 395-802 hii~ ' ,
Iagand - Mans l Cartificatim - Sampla Order amber R136u Itami 1 4 Mar s0 ma__ ices - Ev5-e00 Se w Bigh waltage e14~ Solid odalmetrie
*4 1
- E95-800 7 = hw=*=11=*4,='
cable Data Shast E50557 7/79 Inst =netims Per Wize m4 1A=A and em Tupe 24=1 dad Power Cable E50596 5D9
- Use (addi+4-1 P) ICIP-500-244 as overall coeuzing sleeve. Os zzrt use N24-U Eleave and 5-1052 Black hetic
=-
- " pecridad
, in h e-=1 Grade Kit.
Burchen ICEF-500-244 overall Osvuring Slesse Iagand - ICEF 500/1500 $3/0 - 250 M38 M:st T1345-7-3 Car *4*4~*4= - Sangde Order Number R13621 Item 1 LL h - M:5F-N - Noelaar Sleeves Data Sheet E5014718 Apr 6n9 80 Ins +=11=+4~ Qaida 1050 (No reference zsaker) 7/75 ICEF Ins +=11=*4=
- In.6 d.icos E50425 SD7 T==g= Qzide 2050 (No zafersoon zamber a data) 15.52 #2, 600 V memah==th D - AddiH==' 4 ^
dm in Table 1 saychem NCSF-300-9-N Dead As Sp14M7 Sleeve i t e - M:5F-300/1200 92 - #3/0 AWG mat T-1347-3-1 Certificaticut - Sangde Order Ntater R13621 Itmut 3 h6sticos - NC5F-N - Macinar Slasses Data Shast E5014718 Apr 6/7980
- 'lms*=112+4= G2ide 1050 (No referenen *) 7/75
- WC5F T=;- ; 4= Insta11ati Gside 2050 m h w := = E50425 8/77 65.61 (No .h Isaker e data)
#12, 1000 V FlammQsard D 7/C Ccretrol Cable
- Additicmal 4r - - h in Tabla 1 l Rup:tamm NO3F-115-4-N used, as T14H mr sleeves for individ*.lal MN __
7W - ICEF-115/350 T.325-2-2 Cartification - Sangla Order Number R13621 Item 2 18 Apr 80 Ra5ttam 1C5F-500-24-N Overall C W 51aave Lagund - WCSF 500/1500 63/0 - 250 .tM Nem T.345-7-3 t l Car-l'h icri - M1= ordar Number R13621 Itsm 1 18 Apr 80 l Instrac:ticos -- 1CSF4 Pv-1=- Sleeves Data Sheet E50147 6/79 Insem112ticri Gside 1060 (No .hice raaber) 7/75 l Art w ie W - MM nenwi:xt -NPKI-127-00 (081612) Please actm that draw _::q has d::sts wi::s -
- S=-- S=Hm 65.61 did :x:rt.
!.cn Q:ida 2060 E50579 12/78
- >-2 e .
o em *
--,---w-r--%-w _www,,-wu w+ ww-w,e-- ----+-+-+w -w.-,-w- ---,w ww--w e-,wwow,-,yw-,-y-,apw ,we- e-'w---c'---No-ew = = - - - - -. '~-g-'-=-e----w=ww"-----w===-*wv---
. c .-
- F-A5374-2
""1*- of anychen Cent =m1 Itsubaz:s (i.e. T345-7-3) 12st appear in the IW of Ruychen N2ir slasans.
21345 - Emyttam CR Bat =h C$tztml asubar It is tbs cemitml mamme listui = nayema Ca W *4 ~ ta of M 14 shases. -
- 7 -
Real I.D. Huber ramricidian sleem as c=udag 2tza the seventh zeal af amtscLal attraded 2:ts batch T1345.
- 3 -
Secussi Amal I.D. Exter TA=ne4M== slasan as *7 *ma tbs thi=d zeal of W mater 4m1 *7 fma real 7 of batch T1345. Sgac: sun 65.52 and the individual D insulatica and a Hypakz jachsc. ^- -- of W=_ 65.61 bun an D*7 tiu preparat.im cf the =mi'~ the t=1= tion and jacket e a:t off flush Imaving -- r-t -
- W so themtha N could lat positiened *4_$ly against the i = 1 *'m / jacket c= toff. Sea diagram halow.
j l A Jacket -- Insula tino >
^
Coppur Conductor : N ~~~ ; N N C.- l t A = one Half of Connector t.aogth O e i .
. . .m. -,w,,.,y, y-9 -
yw rreF--f NP*"C""7 ~ '*
Rayehva Carporattra . Factory Order N/A
- Ener g Division
. Purchman Order N/A -
TQ: Anaconda Wire and Cable Co. Date 18 AoM1 1980 Attention: ochn Helwig Sagla Order: East 8th Street R13621 i Marion In. 46952 GETIMCATE OF CcMPLIANCE Tills ORDER: CERTIFIES THAT T!!E ITEMS LISTED BELOW AS SHIFFD ACAINST YOUR PURCHA
- ARE SIMILAR IN DE31CN AFD MANUFACTURE TO THOSE MATDIALS TE3TED IN FRANKLIN INaams REPORT JF-CAC33-3 " TEST OF RAYCHIM THDMOFIT INSULA-TION SYSTDt3 UNDER SIMULTANCDUS IEPOSURE TO HEAT, CAMMA RADIATION, ,
STIAM AND CRIMICAL SFRAY WRILE ELECTRICALLY DERCTID**.
- EETRUDE SLZZYE3 ARE IIMII.AR IN DESIGN AND MANUFACTURE TO THOSE MAT .
TEST STD 343-1974". D IN RAYCRIM REPORT " FLAME TEST 3 QN WC37-N PER SECTION 2.5 0F
- EET1DDD SLEEYE3 ARE IN CONFORMANCE,WITI RATCIM SFICIFTCATION RT-1508/1. Issue 5 .
- McLDM PARTS ARE IN CDNFORMANCE WITH RAYCED SPECIMCAUCN N/A
- AAE As3URANCE BEINGFROCAAM. SUPPLIC IN ACCORDANCE WITH THE DE2CT DIVISION QUALITT TEST RDORT3 SUPPORTINC THIS CERTITICATION ARE REFT ON FILE AT 300 '
CCHS ITUTION DRIVE, MENLO PARE, CA 94023, AND ARE AVAM1T UPCN RZQUEST. *
/&sxd2 % w.w MANACER, //
' ~
EN DCT QUALITI ASSURANCE ** Itumn in Shipment: . Iten No. Part Number Contro! Number Quan ti!v 1 WCSF 500-24N T1345 14 ea. 2 WCSF-ll5-6N 3 T1325 60 ea. WCSF-300-9N T1347 4 WCSF-300-18N 16 ea. T1347 8 es. 5 WCSF-300-12N T1347 10 ea.
~
e 2 T IXCE?T AS 0 HERV1St EXPRESSLY ACRED OY P.AYCHD CORPORA
- ION ISI *"RITINC, ~HE l 8 '1R TCRECCINC CIR IFICATE 13 IN LIIU OT ANY WARRANTY CR RE?RESENTATICN E '
I lMl".! !3, INCLUDINC 'JITHCU* LIMITATICH ANY WARRAN*T OF MERCHANTA3tt.ITY OR 1* NESS TCH A PARTIC1\R PURFCSE, 3073 QF WHICH ARE EXPRE33LY DISC.* AIMO. i
, 0-4
) f1 l __ _ , , , . . . . . _ . _ - - - - - - - - ~ - ~ ~ - - - - - - ~ ' - - ~ ~ " ~ " ' ~ ' ' ~ ~ ' " ' ~
, .'Rayehus Corporation t
Energy Division Factsry Order E42097 Purehase Order MA43306 TO: Anaconda Company Date Wire and Cable Division n r*hman 1980 Marion , TN 46952 CERTITICATE OF COMPLIANCE i Tills CERTIFIES CaDER: THAT T!!E ITDis LISTED RELOW AS SHIPPD AGAINST YOUR PUN
- ARF. SIM!LAR IN DESICM AND MANUTACTURE TO TNCSE MATERIALS TESTED IN FRANRLIN DSTITUTE REPORT #F-CAC33-3 " TEST CT RAYCIIM THERN0 FIT INSU TION- SYSTIMS UNDER SIMULTANCrit.T EEPOSURE TO HEAT, CAMMA RADIATION, STEAM AND CRDt1 CAL 5 FRAY WMILE ELECTRICALLY ENERCIZZ3".
- EITRUDED SLEEVES ARE SIMII.AR IN DESIGN AND MANUFACTURE TO TNCSE ' .
TESTED STD 383-1974". IN RAYCRIM REPORT "TLAME TZ373 CN WCs7-N FIR SECTION 2.3 CF IE
- EITRUDED SLIETES ARE IN CCNFORMANCE WITE RAYCIIM 3FECIFICATICN Rt-1508/1 Issue 5
- McLDC PARTS ARE IN CONFORMANCI VITH RAYCHEM SPECITICATION N/A i
; - ARE BEINC F10 ASSURANCE SUFFLIED CRAM. IN ACCCIDANCE WITH THE ENERCT DIVISION QthT
- TEST REPORTS SUPPCRTINC THIS CERTITICATION ARE KZFT CN TILE AT 300 CONS ~ITUTION DRIVE, MENLD PARE, CA 9,4025. AND ARE AVAIM atf UFCN RIQUEST. -
i EbUn/0SnaaW## MANAGER,
/
i DERCT QUALITT ASSURANCE ! Itumn in Shipment: . 1 Ites No. Part Number Control Mus.ber Quanti!r 1 i WCSF 500-13-N T1345 9 ea. i I 2 i 7; - i f. IXCE?T AS C MIRVISE CPRESSLY ACRID OT RAYCHIM CCRPORA*ICN IN VRIT!NC, THE
~l' E 9RECCING CERTIFIC.\TI IS IN LIC OT ANY VARRANTT OR RI?RISIN ATICN IX?RISSC A IMPLIIC, INCL"DINC 'JITHCU* LIMITATICH ANY WA'ARANTT OF MERCHAN ASTLIN OR (1TNESS PCM A PARTIC::LAR PURPOSE. acTH of WHICH ARI EX?R333LY DISCI \!MC.
', 0-5
,t
- m. w_.n, ..,,,,,..-e-s--- -,.------,,., , _ , - , -,y ,_,--m. ,,y ,,,-_g-_, ae -,y-mey-, , _ - .,,,,,my y-- y
, 'Raychen Corporatign
< Energy Division Facecry Order 1. O. R13611
~
Purchase Order NONE TO: Anaconda i
~
Marion, Ind. Data 4 MAR 80 CERTIFICATE OF COMPLIANCE THIS ORDER:CERTIFIES THAT THE ITDiS LISTED BELOW AS SHIFFED AGAINST YOUR PURCH ,
= ARE SIMIIAR IN DESIGN AND MANUFACTURE TO THOSE MATERIALS TESTED IN RAYCHEM REPORT #71100, REY. 1 " HEAT SHRTNKABLE PRODUCTS FOR NUCLEAR POWER".
- ARE SIMILAR IN DESIGN AND MANUFACTURE TO THOSE METERIALS T5STED'IN EAYCHDI THEIMcFIT REPORT #110, "REAT SNRINEABLE RICH VOLTAGE TDMINATION SYSTIM (HTT) TESTED TO IEEE STD=48-1975".
4 - ARE REINC SUPPLIED IN ACCORDANCE WITH THE ENERCT DIVISION QUALITT ASSURANCE PROGRAM. TEST RECORDS SUPPORTINC THIS CERTIFICATION ARE EEPT ON FILE AT 300 CONaindMON DRIVE, MENLO PARE, CA 94023, AND ARE AVAILABLE UPON REQUEST. MANAGER, g ENERCY QUACITY ASSURANCE Itumn in Shipment: . . Item No. Part Number . Control Number Quantity ' 3 N-HYT-I-A/01-0-00 K0263 ' 12ea 4 5-1024 Tape Roll X9/0037 24ea l The items b this shipment oevered bF this Cartificate of e Conformance have not been tasted or approved in the g configura*1on ordered to the special requirements f;r use
- an CIass 3 cir=uits within the ocatainment .
l e EXCEPT AS OTHERWISE EXPRESSLY ACREED BY RAYCHLM CORPORATION IN WRITINC, THE y' FORECCING OR IMPLIED, CERTIFICATT. IS IN LIEU OF ANY VARRANTY OR REPRESDTTATIO INCLUDINC VITHCUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BOTH OF WHICH ARE EXPRESSLY DISC
- D-6 .
,, e-se , e e, m a me= e -* * * " * * "
. - _ . . _ _ . . _ , _ _ - . _ . . , , . . . . _ - . _._. . , .. _ _ -. - - . . _ ~ _ - . . . . . . . . . - - . . . . _ . . _ - . _ - - - - - - - _ _ ,
^
RAYCHEM ?.E S. O. M1*is11 Item 1 6 ea. HYS-802 Lot E6707 Dats: 4' MAR 80 TO: Anaconda " Marion, Ind. CERTIFICATE OF COMPL!ANCE . t
.!T IS HEREBY CERTIFIED THAT ALL THE ITEMS AS SHIPPED AGAINST YOUR PURCHASE ORDER NUM8ER MONE !
ARE IN CONFORMANCE WITH ALL REQUIREMENTS OF 8"dur > ' * **a tt:re ' AS USTED ON THE ORDER. TEST REPORTS SUBSTANTIATING THIS CERTIFICATIOt1 ARE KEPT ON RECORD IN THE C MPANb INSPEC-l TlON DEPARTMENT FILE AT 300 CONSTITfJTION DRIVE MENLO PARK. CALIFORNIA. COPf4ERCIAL GRADE PRODUCT ! It/g, , , AUTHORI O SIGNATURE QUAUTY MANAGER TITLE son" an..W$,", 0-7
- .T i M % T ,t e . m . -.i.,.
i ..- f
. 1Gyehus Corporati n
- Factory Order N/A
;* Energy Division Purchaco Order N/A -
To: Anaconda Wire and Cable Company Date 7 Marrt 1980 - Attention John.Helwtg East 8th St. Sample Order # R13613 harion, IM. 46952 CERTIFICATE OF CDMPLIANCE T1 TIS CERTIFIES THAT THE ITEMS 1.ISTE RELOW AS SHIPPE ACA1HST Youx ruxCHASE ORDER:
- ARE SIMILAR IN DESIGN AND MANUFACTURE TO THOSE MATERIALS TESTE IN FRANKLIN INSTITUTE RDORT #F-Ct.033-3 " TEST OF RATCNDt THERMOFIT INSULA-T!0N SYSTEMS UNDER SIMULTANCnUS EXPOSURE TO HEAT, CAMMA RADIATION, STEAM AND CHEMICAL SFRAY WMILE ELECTRICALLY ENERCIIID".
- EXTRUDG ""VES ARE SIMIIAR IN DESIGN AND MANUTAcrJRZ 70. THOSE MATERIALS TESTED IN RAYCHIM REPORT "TLAMZ TESTS CH WCSF-N FER SECTION 2.5 0F IEEZ STD 383-1974". -
- IITRUDED SLEEVEK ARE IN CCNFORMANCE WITH RAYCIIM SPECIFICATION 47-1508/1 tttue 5 .
- McLDO PARTS ARE IN CONFORMANCE WITH RATCHDt SPECITICATION N/A .
i
- ARE BEINC SUPPLID IN ACCORDANCE WITH THE ENERCY DIVISION QUALITY ASSURANCE PRoCRAM. -
TEST RDORTS SUPPORUNC THIS CERTITICATION ARE KEFT CN FILE AT 300 CONS ITUTION DRIVE, MENLO PARK, CA 94CES, AND ARZ AVAILASLE UFON RIQUEST. NANAGER,
. -O.
ENERCY QUALITY ASSURANCE
'0. .'
/ /
N/) ff Itumn in Shipment: I t es Me . Part Number Control Number Qua n ti ty l 1 l l 1 WCSF-070-6N T1222 70 ea. l
)
I I "L 4
"" EXCEPT AS C HERVISC EXPRESSLY ACR"9 ::T P.AYCMDt C::RPCRA~ICN IN r *~!NC, ~ME FCAF.CCINC CERTIFICATE IS IN LIEU CF ANT VARRANTT CR RE?R'ESENTATIt.N EX?RESSC CA TMPLIES, INCI.UDINC VITHOUT LIMITATION ANY WARRAN*Y CF MERCHAN ASILITY OR
] Fl* NESS TCH A PAR 1CUI.AR PURPCSI, 30*H OF WHICM ARE EXPRESSLY DISCL\f MC.
', 0-8 u
__ __ _ _ _ _ _ _ _ _ _ . . _ _ _ _ . _ . _ _ . _ _ . _ _ _ _ _ __ __ _ . . _ _ ~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
- Arncenda -
t Ericsson : F-A5374-2 PCEC . Power Calpe Engineerin0 Conter Boa 15. Matson. IN 40062 317 484-2321 l t B I e I nzscusszon or ser.z 65.22 m zzorz z . O 8 G e l P D
, . i MW. . M M M I. W6MMM UM M i
expand, asme _. sus eengeman er itseasey
. me _ esses gne guesseng,
%MMM6W
. C l
- 1. _ -___-- _ _ .- - _ - . - . - __ - . __.
F-A5374-2 AFFERDII E DISCUSSION OF SPECDSN 65.22 E.1 SUMMAE OF SALIENT FACTS See also Section 1 for additional information which pertains to 63.22 a1. . During the test program, which was conducted at the Franklin Institute laaearch Lab, there was an additional sample, 65.22, which faulted on the first day of the test. Upon . evaluation at the and of the taat, it was found that the portion of the specimen, which was contained within the test vessel and which was subjected to the test program , as outlined in Section 4 of the report, including the post-LOCA testing, was good. It uma determined, at FIEL, that the fault was contained within the Penetration used as pressure seal where the test specimen azited the test chamber. Upon subsequent evaluation by Anaconda-Ericsson at the Power Cable Engineering Center, Marion, Indiana. it was found that the fault occurred in a circumfarential crack at the jachat cutoff. 2his crack was the result of a knife cut into the insulation during the preparation of the jacket cutoff. 1 E.2 SAMPLE DESCRIPTION . Description of the cable specimen is presented in Table E-1 along with data on energizing potential and current. The length of the specimen was approximately 7 ft (2.lm); 4.3.ft (1.3 m) of the specimen was within the tast vessel during the staas/ chemical-sprey exposura . l Eal
- f l
.~
F-A3374-2 Table.E-la Identification of Test Specimen and Related Data FIEL specimen number - A5374-22 Anaconda speciasa number - 65.22
, Description of cable - 5000-7, UniElend EP,1/C #2 AWG, 7/W compacted Class I strand copper conductor.
90-mil EPR insulation thickness, 30-mil estruded insulation shield, , 3-e11 tianed copper tape shield, . 5-7 all separator tape, 60-mil Eypalon jackat Description of cable termination - Eaychen 5-RTT-I-A/01-0-00 Termination Nominal cable outside diameter - 0./7" Electrical Loading - Potential - 2900 Yac
- Current - 170 A Table E-lb Description of Cable. Ternination, Materials and Procedures 65.22 #2, 5 kV Un131end EP - Additional description in Table E-1 Eaychen N-HTT-I-A/01-0-00 Termination Legend - None Cartification - Sample order neber 113611 Iten 3 4 Mar 80 Instructions - Thermofit High Voltage Termination Data Sheet R50161 11/79
- HY Termination Instructions for Copper Tape Shielded Cable 150136 12/77
- E7 Termination Fits General Installation Instructions and Field Inspection Guide R50157 12/77 E-3 DESCRIPTION OF TEST FACILITT For a description of the test facility, please see Section 3 in the main body of the report.
E-4 TEST PROGRAM The test program was designed n simulate a loss-of-coolant accident (LOCA) and the cooldown period following the accident. The progran included a 30-day steam / chemical-spray er osure, a mandrel bend test, and a 1 See Table 1, page 2-2 2 See Appendix D, sample 65.32, page D-1 E-2
- s
F-A5374-2 high-potential-withstand test based on guidelines' provided in IEEE Std 323-1974 and Std 383-1974 . The specimens were thermally aged (7 days
'at 150*C) and esposed to 200 leads of gamma radiation. See Table I-2 t for pre-Aging and post-eging insulation resistance (II) measurements.
See Appendiz C for the cartificate of radiation from Isomedix. E-4.1 PRZTEST INSPECTION AND MEASUR N HTS The speciosa uns visually inspected and identified. D e terminated eaction of the specimen was maintained in an essentially straight configuration and 1smarsed in tapunter at roon-temperature. The ends of the cables were. allowed to slope upwards to remain out of the water. Af ter 1 hour of immarsion, the cables were subjected to insulation resistance (II) measurements at a de potential of 500 V held for 1 minute. Anacenda-Ericsson personnel connected the tarninatioh of Specimen 65.22 to a short length of unaged cable with the same wire size and insulation; this short length of unaged cable electrically extended the aged specimen through penetrations on the and of the vessel. The procedure was the same as that used for spae1=an 65.32. E-4.2 PREPARATION POR CRIMICAL SPRAT EZPOSURZ The information in Section 4.2 pertains to 65.22 also; see age 4-2. E-4.3 SThM/CEZMICAL SPEAT EXPOSURE f I The information in Section 4.3 pertains to 65.22 also; see page 4-2. I E-4.4 FDIAL INSPECTION AND TESTS ! l Be information in Section 4.4 pertains to 65.22 also; see page 4-3. I E-3 O
~ ~ - - .
F-A3374-2 F5 TEST RESULTS E-5.1 IISULATION RESISTANCE The results of Insulation lasistance (11) Measurements taken by Anaconda and FIEL during the test program are s-med in Table b2. I E-5.2 STEAM /CEEMICAL SFSAY EEPOSURE The information contained in Sectin 5.2, Page 5-1 is also applicable to 65.22. Specimen 65.22 was energized for the first transiest and cooldoen (5 hours) and for the first 2 hours af tar the second transient at which time the leakage / charging carrent exceeded 0.4 A and the sample was removed from the energization circuit. E-5.3 FIMAL TESTS AND INSFECIION ._ -
~
The results of the final tests (401 diameter bands and 80 rpm Withstand)
, and inspections are presented in Tables E-3, E-4, and I-5.
Af ter removal of the specimens from the test vessel (see Section 4.4), the vessel penetrations for Specimen 65.22 were electrically tested for insulation resistance (II). One of the two penetrations (the one thru which the unaged lead passed) provided high readings of It at 500 Y de. Measurements of II on the other penetrations (the one thru which the aged lead of 65.22 passed) were as follows (with a low-voltage Simpson Multimeter, Item 4229663): i Speciman conductor to specimen ground wire: 6.000 ohns
, Specimen conductor to penetration fitting: 6,000 Specimen ground wire to specimen shield:
1 Specimen ground wire to penetration fitting: 30,000 Specimen shield to penetration fitting: 7,000 O l E-4 l . L '- I ._ _ - .- -_ - - - - _ . - .___
, o-da l
F-A5374-2 4 TABLE E-2 1 StnefAIT OF DISULATION RESISTANCE MEASUREMElrIS FOR 65.22" (All values in ohns) Test Program Elapsed Temperature ! Phase vessel Cable It Time *F/*C Number
- Pressurg Conducted lbf/in 65.22 by Pre Aging -
70/21 0* 3.73 I+12 Anaconda Post Aging - 70/21 0" d 7.9 E+12 Anaconda Pro Test As Raca1ved 73/23 0* [ Pro Test 2.2 E+12 FIII.' . As Received '78/26 08 1.2 E+12 ~ First Transient 1.2 Hours 346/174 118 9.6 E+7 Between 5.5 Bours 104/40 0 0.5 E+5 Second Transient 1.5 Bours 346/174 118 9 10 V de i 4.8 Ecurs 335/168 95 . i 8.0 Ecurs 315/157 69 1 16.1 Bours 265/129 25 3.7 Days 265/129 26 5.8 Days 222/106 7 12.8 Days 222/106 8 19.8 Days 222/106 8 26.7 Days 222[106 7 t " 29.8 Days 222/106 8 Post Test Post Test
- 76/24 08 "
k Post Test 70/21 0* 3.0 E+12 *
- a. Insulatica resistance (IE) asasured at a de potential of 500 7 for 1 minute,
! unless otherwise indicated.
- b. The values of ohms are written as a number followed by the letter E (for azponent),
a plus symbol, and two digits which indicate the power of to by which the ' nisaber must be agit1 plied to obtain the correct value. For example, 1.2 E+09 is 1.2 I 10 or 1,200,000,000.
- c. Cable tested in air. Voltage applied to conductor, shield grounded.
} d. Testing conducted by Anaconda during thermal aging phase.
- e. I:enersed in roon-temperature tapwater except for the ends of the conductors.
- f. Tests conducted by TIll, during test program.
- 3. Cables installed in test vessel; vessel flooded with roon-temperature tapvater.
- h. Cables installed in test vessel; vessel flooded with hot (104*7) water (aetween j
first and second transient) . i
~
E-5 IJ i
- _ _ _ - - , _ _ - - , . . _ _ . . . _ , _ . . , . , . , _ _ _ _ _ _ _ _ _ . . _ . . . . . . . , . . . , . - _ . - _ . . _ _ . - . , , _ - . ~ , . . _ _ _ . _ _ , .- ~ . . . _ , _ _ _ . . - . - . . - - - . . . , _ _ _ . . , , _ . . _ _ . -
o
,l' -
i . I
'o I d
P-A3374-2 I Table E-3 i Summary of Righ-Potential Withstand Test Before Band Tests Spae4=== Number - 65.22 (A5374-22) Visual Appearance" - Rad-colored termination covering material was split and torn for approz1mataly 6 in (1.52 mm) in length, starting ' at one edge of the tabing; split initiated at ground strap. Gray-colored mater'al underneath appeared to be tatact. Riack-colored cable jacket uma crackad longitudinally and intermittently over length of =p--4-~ . Applied alternating potential (Y) - 7200 Laakage current (aa)- 7200"
- Remarks-
- 1.8 1.9 l Withstood Potential Withstood Potential j Notes:
- a. Visual appearance shortly af ter removal of specimens from test encrusted with ch==4e=1 deposits which tended to make cable jacket appear white and splice asterials appear brown.
- b. Spee4 - = (
testing. immersed in roca-temperature tapwater for 1 hour prior to l Potentials currents were measured. applied for 5 minutes before leakage / charging
- c. Samples repositioned so that water would completely cover connection to unaged cable (previously described in Sect 1n 4.1) along with termination.
Table E-4 ! S===a7 of Righ-Potential Withstand Test After 40 I Termination Diameter Bend
- i Specimen number - 65.22 Termination diameter - 0.84 in/21.3 mmVisual Apperance following bend test M adral rHm==ter - 33 in/.84 m Mandrel: Termination diameter ratio - 39.3
' Applied alternating potential (V)- 7200 l Lankage current (aA) - 2.0 (
l Remarks - Withstood potential l Notes
- a. The (21*C) terminated tapvater forsections 1 hourofprior the to bent cable was immersed in 70*7 testing. Potentials were applied for current. 5 minutes prior to measurements of leakage / charging l
i b. See bendTable test. E-3 for additional description of appearance before the E-6
;, l l
,e' e
- F-A5374-2 Table E-5 Summary of Righ-Potential Withstand Test Af ter 40 I Cable Diamatar Band
- S p- number - 65.22 Visual app *=*=a-a following Band Test - No further apparent damage
. Cable diameter .75 in/19.1 uma Mandral diameter - 30 in/.76 m hsadrel: Cable diamatar ratio - 40:1 Applied alternating potential (7) - 7200 '
Leakage current (a&) -1.8 u-meks - Withstood potential Notes - a. The termination section of the bent cable uns famersed in 7,0*F (21*C) tsposter for 1 hour prior to testing. Potential una applied for 5 minutes prior to measurements of leakase/ charging enrrent.
- b. See Table 1-3 and E-4 for additional description of appearance before this bend test.
m em G 9 l l l l l
. E-7
4 *
,, M '- -
.. 1 6
F-A5374-2 i E-5.4 ANALT5tSOFFENET1kTION The penetration was analyzed at the Power Cable Engineering Center in Marion, Indiana. I Since the penetration was ande out of steal pipe fittings with M Silicona inside, it was decided that the pipe fittings would be milled i off, one at a time, and the exterior of m silicone would be tummined - -- -- for signs of the fanit, The M would then be carefdlly removed if it was necessary to do ao to facilitate the removal of the next fitting. If pcssible and practical, the m silicone'would be left intact until all fittings vers removed and then the m would be slit open to expose, the 65.22 cable end. After the m was removed, the specimen would be dissected to evaluate the failure and to try to identify the cause. During' the evaluation it was found that: ~ l
' 1. In each of the horizontal. fittings, there uns a small air pockat-at the top which was not filled completely by the M.
- 2. The wire, which uns soldered to the shield to allow the ground plane of the cable to be extended to the outside, passed thru one of the voids and uma connected to the penetration by the enter which
' accumulated in the void. . l
- 3. The tape shield had been cut and nicked during the WM of the longitudinal cut needed to remove the jacket. The shiald was cut worst near the jackat cutoff. The cut can be seen under the wires l
which were wrapped over the shield and soldered to the shield (see
#2). Therefore the cut was made during r garation and not during disassembly. ,
.' 4. The ring cut which was made in the jacket, to allow its removal and the exposure of the shield, had to have been made too deaply. The fault occurred at the jackat cutoff in a circumferential crack. The position of the crack indintes that it was a knife cut mada ,
' during the making of the jacket. cutoff. When the cut was made, it !
probably did not go all the way thru the insulation, since the cable held voltage for about 7 hours. (
- , t
' * - - _ - - - --m
, . . _ _ _ . . _ l
. o I n . ts o
F-A5374-2 l E.6 CONCLUSIONS Specimen 65.22, a #2, 5 kV Un131end EP Power Cable with a Raychem ' 5-ETT-I-A/01-0-00 Termination, was subjected to cham 1 aging (7 days ; at 150'C), samma radiation (200 Mrad), and to a 30 day steam and ch==4emi { spray (S/CS) exposure simulating a loss-of-coolant =reid==t (14CA) l l and the cooldown following the LOCA. At the start of the S/CS exposure. s--4=-- 65.22 was energized with specified potential' and current. l { At the conclusion of the S/CS exposure, the sample uma subjected to a serias of mandral wrap tests and high potential withstand tests.
\
Specimen 65.22 r - 4==d amargized for the first 7 hours of the test sequence and demonstrated a substantial margin of life r---4=4at, j following the S/CS exposure, by reem4n4= a high level of insulation resistance and by withstanding post-LOCA bend and high potential . withstand tests with the specimen innersed in unter,. h need to remove sp=e4=? 65.22 from the electrical circuit before the end of the of the S/CS exposure ended was due to an electrical fault that developed in one of its vessel penetrations. It was later found that the fault occurred at the jackat cutoff and was the result of a knife cut during preparation of that Jackat cutoff. The penetration used is not representative of an actual installation in a nuclear power generating station. The specimen performed satisfactorily during the first 3-hour dwell at 346*7 (174*C) plus 2 hours during the second dwell at 346*7 (174'C), and during the post-LOCA bend and high-potential
-withstand test. It should be noted that Spea.inen 55.32, which contained '
both a splice (lika that on Specimen 65.11) and a termination (like that on Specimen 65.22), performed satisfactorily; also, Specimens 65.22 and 65.32 were prepared from the same production length of #2 AUC 5-kV Uni 31end EP power cable. Based on this information, the failure of Specimen 65.22 was due to poor sample preparation by FI2L personnel during the umHng of the i vessel penetration. It cannot be considered a failure of the cable itself or of the Raychem termination. E-9 l-
__ ~ ok." n
*: t a s'
F-A5374-2 E-7 CI2IIFICL* ION The undersigned cartify that this Appendix reports a true account of' t% test condneted on Specimen 65.22 and of the results obtained. 0' Wh 4 e ar so bM L MM V Polynar Chemist ll $$ff/ i.s.rt x. =de Manager Materials Scienca
~
/hm km, YbitI Steve Banish Director and Chief Engineer - PCEC 4
e e E-lo e m -
. l .
................--..--A *2 -
I t .
- 'l
- e. . - .
s
' ca1 1
,e / ': \
. ./ .
h 4
^ DRAIN WIREa3 Jy i,a?' w V E[h;,.s'
- i. . . .i/
T-i . i N w: i
.. _. r / .
;u d. I
. il \ ._. _. .
C O-m i \' ,' ~. 8-,A
~
8 Omm2 to / . I i i
/ '
s'
.98PWO i i .
I . 4 -
'.'I \i/'i .I n -e. - . .
.Iu gwo <
e 1 v .
; )
gof" :
>mo g o )
. l I
i o M2 g 4 3' . ,4 . . 4' . . . ,d, 2'2', A, 2'. , .' . 2. .*,.. 2':,. .. - 4.' ,4.. 3.",_ 60' mr I l' l*
. . . .. L. . . . . . . . . . . . . '....'..'..' ,,
o NOTES .
. TABLE OF. DIMENSIONS -
sl. TYP. E ACH SPLICE N'O. SPLICES : # JKICUTBACM Y. "L i2 '. 42.
,3 DrainSHIM wire notONLY FlameCuard EP wisich was mested.
present inSUPPitlED Anacceda 7/ . FOR ,.3 19/C-29[- ,, g8 e G* g , l
~
. 1G' gg**l
., I,, , .
4 -
- ' 10' "
; P' ARTS LIST
- 20*
h5 e
' a
.. 82* .
22 - H - JACKET SHIM * ,
. 6- ?. 9 14' PK-:27-00 24' 086 2) -
J - SPLICE SEALING SLEEVE - . .
~
i " M - OUTER ". ' l
..e h-
-M 4
o W 4 a e 4 A f
/ /
l i I l 1 1 i
./ -
U--" mited engineersa-m 30 South 17th Street
' oeuven Post Office Box 8223 seasta=
Philadelphia, PA 19101 Q%,, vAuayromoa October 26, 1982 SBU-63389 File: 1.0.5.4.2-P.O. File: 113-1 No Response Required EDS Nuclear Inc. 445 Broad Hollow Road Melville, New York 11747 ' Attention: Mr. S. Kasturi
Dear Mr. Kasturi:
Public Service Company of New Hampshire Seabrook Station, Units 1 and 2 Equipment Qualification P.O. 113-1 5 kV Power Cable i We are responding to the commitments made during the joint meeting held on October 14, 1982. During the neecing UE&C agreed to determine if there is any 5 kV cable used in the containment. We have reviewed this question w _ ith our ElecArical Discipline and h_ ave determin.ed_that,5 kV cable is' Yoj ' used in the containment for any_ application. For this.,_ reason. the_, cable . 823.9..be evalua ted} again,s,t_ the , "out ,,o[ containment"_Clas s_1E requirements . For your information and use we are enclosing a copy of the UE&C comments to Anaconda on F.P. 9763-31367 (SBU-25958) and the Anaconda response (VU-18194). The "VU" letter contains a " Certification" that the cables are qualified. If you have any questions, please contact our Mr. S. Rubin at (215) 422-3265. Very truly yours, E, A. M. Ebner Proj ect Manager I SR/PMI/hr Enc. cc: Itessrs. S. Kasturi - EDS - 2L w/l ene. J. DeVincentis - YAEC - 4L B. 3. Beckley - PSNH - 2L G. Thomas - PSNH - lL R. C. Lizotte - Field- lL J. H. Herrin - Field- lL
' J. M. O'Connor - YAEC - lL w/ enc.
R. Bergeron - PSNH - lL w/ enc. l 1 { a n.- c.-- )
. . . . - ~ ~ - ..- . - - - . . . - - - -
9 e em A O Ce v C s f I { l l l l l I
- l
)
i i 1 i l 1 i l I l l l
. 1 1
CALOULAUCN/PRCSt.St CCVER S~d EET l C4ccfa: fen /Frc:lem Nc: 0570-032-003 pgg Profile Extracolation for 5 KV Anaconda Power Cable c;lem: PSC of New Hamoshire ,= rejm Seabrook Station
# Jcc Nc 057n0321661 Cesign incut!Ref ereneem Refer to Table of Contents on pace 2 of 6 A=su.mticcm Refer to Table of Contents on page 2 of 6 Meccc l l
l i Refer to Table of Contents on page 2 of 6 . Mer=arxs: The ourpose of this calculation is to determine the ability of the 5 KV Anaconda Power Cables to withstand the postulated 1 year accident conditions based on its ability to function under a previous 30 day LOCA test. l?.I7.40.! Fri 3:0N I ?IRF0ms.D 3Y
, f I-3C 30 I UFRC'/ID i 2AT:
G i original g"ff[m 6kd /. 4 F (( 2. l lf&MiTesG YE C"3A lj% *#lOn$k ,, & lll 8( j
', //
I I l i I !- . i 5 s c:s :::a =n
..". W *$ "v
TABLE OF CONTENTS Section Page 1.0 Purpose 3 2.0 Scope 3 3.0 References 3 4.0 Method of Analysis ' 3 5.0 Basic Data and Assumptions - 3 6.0 Sumary Results 3 7.0 Body of Calculation 4 7.1 Calculation of Activation Energy 7.2 Profile Extrapolation LIST OF FIGURES
- 1. Temperature Profile Comparison ~
LIST OF ATTACHMENTS l Attachment Title l l
- 1. ' The Franklin Institute Research Laboratories Final Report No. F-C4350-3, dated July 1976. " Test of Electrical Cables I subjected to Thermal Aging, Gama Radiation and Loss of Coolant Accident Simulation". (Excerpts) i
- 2. EPRI 1558, prepared by Franklin Research Center, September 1980 (Excerpts) 1 b 4g]<- h & c J ul+ T. w:, W 6 k.V Am c c~u Pmw Carh+
**GE Jo /G bI ' ** "w "P " r IMPELLP t C**
- c^'ec"No oC70-c11 -
D? REV SY DATE CHECMED DATE Of7J C32,"b} f. 4
1.0 Purpose The purpose of this calculation is to extrapolate the thirty day LOCA test and to cemonstrate that the 5 KY Power Cable ( Anaconda) are capable of operating for a full one year following a postulated accident (MSLB) outside containment. 2.0 Scope This calculation applies to the 5 KY/ power cables purchased from Anaconda Company for the Seabrook project of Public Service Company of New Hampshire unoer United Engineers purchased Order No. 9763-006-113-1. 3.0 References .
- 1. FP-313 67-02, FIRL Report No. F-C4350-3, Tests of Electrical Cables subjected to thermal anc radiation aging, and LOCA simulation, dated July 1976 ( Attachment 1).
- 2. EFRI 1558, prepared by Franklin Research Center, September 1980
( Attachment 2)
- 3. SBU-92850, Report on Analysis of High Energy Line Breaks Outside Containment.
4.0 Method of Analysis 4.1 The activation energy of the insulation material of the test cables founo by selecting two points on the Arrhenius plot attachment 1, and substituting these values into the Arrhenius equation. 4.2 Arrhenius methodology is used to cetermine the amount of time required for a device exposed te plant temperature conditions to experience the equivalent amount of aging which occurred during exposure to the test temperature conditions. 5.0 Basic Cata and Assumptions . 5.1 Arrhenius Plot shown in.. Fig. 4, Attach to FIRL Technical Report Reference 1. 5.2 The endpoint temperature and time as per temperature profile in l Reference 2. 6.0 Sumary Results l The 5 KV Ananconda cable is capable of withstanding the accident environment for one year with a large margin. M rJ kle. C t fPutV(A M4 br~ $ dk ha Qm f* d .w r G L.!M JOB NO *47o - 0 1 1 'tr , PAGE i e - .w w ~" O ~~ o' ! REV SY CATE CHECKED CATE IN\PELL
* ' * ' ' ' ' L,$ 7 0 - .; M - A3 u l 1
7.0 Body of Calculation 7.1 Calculation of Activation Energy The activation energy is determined using the Arrhenius Equation as shown below: The normal form of the Arrhenius equation is as follows: Ln(X1 /2) = (A/K)*[(1/T1 - 1/T2)3 Where X1 = Serivce Time (Hours) X2 = Test Time (Hours) T1 = Service Temperature (*K) . T2= Test Temperature (*K) A= Activation Energy (eV) K= Bol tzman's Constant = 8.617E-Sey/*g And X1<X2 T>T2 1 Solving for "A" results in the following equation: A= [Ln (X1 /X2 )*K]/[(1/T1 - 1/T2)3 Substitute the following into the above equation for WCSF: X1 = 100,000 hours X2= 168 hours T1= (98'C+273)* K = 371 T2= (150*C+273)*K = 423*K A= 1.66 eV l M& A w ee- G Liv , 8 e 'W/ W Vu o/ v / h' dh Ec"~o* ~ " - ' ' ' Y REV sy DATE CHECKED DATE IMPELLcasuu.ar* M7W NY O2-m3 CF 4
l 7.2 Profile Extrapolation The amount of degradation experienced by a device due to exposure to elevated temperatures can be determined by the Arrhenius equation. L=B*EXP[A/(K*T)]; ( Re f. 2, p . 2, 3 ) Where L= Time to Reach a Specified Endpoint B= Constant A= Activation Energy K= Bol tzmans Constant =8.617E-5 T= Temoerature Solving for B Yields; B=L*EXP[-A/( K*T)] For equivalent degradation, B will be the same for exposure to both plant and test temperature conditions. Test Aging = Plant Aging However, the plant aging is equal to the aging which results from exposure to the accident environment plus the aging which result from exposure to the normal anbient temperature for some length of time called the thermal life, which we are trying to determine. Therefore; Test Aging = Accident Aging + Normal Aging (Unknown) and; Sum of L*EXP[-A/(K*T(Test))] = Sum of L*EXP[-A/(K*T( Accident))]
+ X*EXP[-A/(K*T(Normal ))]
which can easily be solved for the thermal life X. In order to use the above equation, both the test and accident profile have been enveloped by straight lines, each line a region of the profile (See Reference 2), and the endpoints of these lines input to the program. Each region is then divided into N intervals, the duration of the interval and the average temperature over the interval are then input into the Arrhenius equation and sumeo over all intervals.
/ % C Is. c v -r n : e. w =n.- GRV ,
Av.m ev, e, &c.~ w G klu I JOS No COJ. C L / 4 e / PAGE i e mm no " O c^" ~ # t mEy gy DATE CHECKED DATE IMPELL u*'w' m CC O ~C 3 A- O3 d
t
-. .. 1 .
4
- i l
. .g 3 . = -
. j. ,o , ; . . . .
.g 3 . .
' '---" ~~- " ' - -'- - --~ - ~ ~ ~ ~ ~ ~ ~ ~
. THE ACTIV4 TION INikGT OF THIS DIVICI IS 1.44(EV) "- ,
~; - ...._;
.....M iin g .... O s . /tt r- he.n*mi M cn ~ S hN v1 'i M j . _. _ ._ ' . _ _
.d f t c. k sv5 .. l1i . q .u 3rw e. . , 5 .o y. (:,
ut.__Mko -[.I15.d ... __. f r.: M 1 ._ f-i ci r3'i c.qHe,ev) :
,;a- ;;a; j . e,;; g--*r, . _ - . - . -
a
. : ::: ; w r.c-- ;g . 4 - . .x 23 : 3 ye.:n ,7 w.:tc v.::: .;: .
- r dm
-:w
.,x:a -
6 ti=:r a u
. . r: ;v:wua: 4km A .-L 6w L . ,. y 4
.. _. _. .h icu .Jvw.. . /2c.f ervrc m ?;c. ::.o .6 0.60 -- -- !
._ . ._ _ .o 3 y ~
1 ?80.3 .0: P .f./ /
. ; 142,n .ag pt _ .. _ .;. i
; 1 74A.3 4.00 2
, .g ______.' _ . _ _ _ . _ . . . _ _ . _ . . ,
c , -
...t ,i.3.
4 2*4.0 ;'.~/ 3 i_ . 7 : s t , ,, g,g i _ _ - _ . - _ _ . . - . . _ _ _ -
- - - ._ J u. t
- 0 '. s. . a n -
- 7'5.0 94.00 '
3 p 2,0 ;;,p; 3: . '......_ _ _ .
*' 7'".O
. 7 /f) . @ '
? 7 Lt.ib* DYS"I{ DE:?'il TIf'.M . . _ _ -_
*u
.. wn. svai.. Aw:.vT. ;w.e.et4Th.:2. . ' : '04 0tu . .
l
!F.? ACC*1:NT 6*!JT!.! WAS DTUT W T4TO 4 w r;iN, ;
. . E.,b_Lt -. kk ..Crt dlu.n .
l
- m rus:pe.:. ppe e- wp-t,::. . : 1 M.kt. .r. .
*:wo,(5
. '7 t we. r. uc h. i.'e. (gt.h )
_'g~f M
- MM_e n. o(< 3y- )
H++++ ++++.++++ & W 4+ +++++ mi+ a- I *- o i
. s j, j- ~
w;. .i64I.
. S. .r,
. . $ 9. s.O -- --
- at
* *l t f ,
- . . _ - - 5 M!f.3 [.6D :s l
- 4 t,
- 57. :
~ - ~ ~ -
s 9. ;.:, ;. a;r:;, :7 301.llTION: *'4I3 3EUTC! Il CAPUni.! 0.2 Wits;?agiwc ?g acc*ny ;wemm; :.3 m3, an ..y,q:
. e ., D n e. y e_:. r- f% cn
. . o.dct.E 'H-'n.a l rna :l 2.4-9 y2:r?. l
_ . . . . . _ . ...w_.__.... _ . . _ . _ . . . _ . _ . _ . . . . ._.. . __ _. . _ . . . . . . _ . . _ . . _ . i ' _ . . .i, . .i , ___...L.... . . _ . . ._. i .
.P +** b__ c% 4-e.so la ~4cn L ~~' l.c_ t
- i Aaa >dx Poree #- C= f.tc : l Joe No e(7c-OJ ._ ggt / PAGE i .* w i,;- m ..'" O "o "
c#C nev av oATE cutcKED DATE IN1PELL N CUO- OM- CT.d
.*e .% ._ . . - - - . y _ , - -
...~.--
...-.l
.1
..- ._,.j
, .ns . .
- S m
'u.c - . .
- 1. -
- i
. . = -
T m o -
. ..a -n
..-=
c_ ei - s % *
.t' 1 w L ei g 0
. _.S! 5 9 iC wi 1
- ._> ! v o %
. . _. g
- ii i . i s :::li;i:i a l i : 1. t i i l i i'll :1:ll : a: .t. ti...ii'* 't M C,.
dp= , .
- 2. s;; s )
..t l ..'ia
- m. - g[i=; m
;I
( l... ;..li.:.l: i : : e i s .t. lli.!.:b : i . 1 I !.i.Ia::.
. ! . . . .i .'. 8:.:.s.jI
. . . . i t . .:[:i- -
'!- : . I r-e
. c=
wu o~ % mi= e :-- 'J E <j y =i- a c: :=.-
=; :-
_= O e
._ iis: iiri::i.i;.iiiri:riiri.iiii: . .
.. g .. ul Ei $wih 3!:!!li!!!llII!li!!!!!!!Il!!![I!Ilill! IIlI!!!!!!II!!!!!!!!!!':_ -
xe c
-.i -
m
-g.-
u- .r
-n s.
iiiii siistsiig:.;ieiT:it:. - -- .i =i
- :: tiaistiiii;itii.iiiriti e
=a -
I. i:- 4 1hl tii[tI.i jil:it !!lljilit t ti l liilliIliittilli
.l 'lliI ' j. l!. ll.lilji lilii:i t !iltarti id j i l l ' j :t i l ! ! ! ! : i i t i > j l i l in e
- ; =., ,
as , - _
^ '- -
-~
r gg -
\]
. ..... ,j . ,..... .. .. . . .. ., ji C ! \
il i i l ! l i ! I t i t t I i i i I t I i i i i l I ' i)f t '. tt I ! l ! I t i i i
- 1 % : * ! } ! ! e f 8 ! a i l Q m' rw .
-:- ililillilli lillli!!IlijP.ilUilllllll!liiillillil!!!!!!i!!I,e
*=i
= $.
,i.
. ., **' c
/ s .N
-r . .. . ..i. .. ... ........ . . . , . _- .c .Lc 3
*e '
]!I8llli!!I illlll:lill!!liilii!l a t lillll 6 ? iII: 1: : (ie.161i -
g f!!!ll!!l!! !!!l !lllllllll!lllll!lllll!!!lllllklll!!!!l!!!!l".e. . . . CO . LL u m 3.. .... .. . .,..... .. ..... . .. . . . .. g g. 3 : i : i i i i i i v : i i; i i i i i i i i-i i i i i i l i u i : i i i i i i i i i e i : :: i i i s i t i : l - yv - iic - --7
* ~ ' l l i l i l i l l i l i kl 'li l l l l i l l ! I l l l l l l l l i l i l l i l i l l l l i l l! l i=l i l l i l i l l- on
~
. h*
\x O
, .g.N_ . . . . . 3 8C i::; ti..:i;ia: i;\'ii N N;. q : ilii;iiessit . I- ' - l 'l j jg .
j! !!! I!!!!! .!. $! ! ! *! ! !* d _m - s
".= .,.
*'=
l m
. mm ' -
2 l N N , 4. .*
. .N .s
' 5 h f
. 4 . ii.i.i:= ;li !"!; : ?: .'Ii: '. ! I i ! : .
- k' I* l . b g kii!l!II'l!'i!I!!fl'!I!!!!!!lk!!!!!!!bihI'! .
I.*l
.=e . . 'I I
C O O '.* C . C O .c O ., I T m N == I
..---r---,_--
~
. = .
. O I
r
- mm D
- e. . . -
r
.. . /=~:=
. ,~ .
77NCHmf217 / e g- . ATTAODfEST
.TO FIRL T20!NICAL RE?CRT F-C4350-3
~
THE QUALIFIED LIFE QUALIFICATICN PRCCICLGE AND . Tr2 BASIS FOR ESTASLISHING TIME & TEMPERATURE . CCNDITICNS FOR QUALIFIED LIFE SDULATICN
~
DATE: MAY, 1977 . BY: T. H. Ling 1 4 - s.
*I e
. I.
1 j
. g I'
h I f
- f 9$ Z
.. g . . . .
~6 L
( FIGURE 4 (;._
.a. coo . 40 Y: s. .....,,.,' ,, - . - - ' * * ' ' '
l* -
. . . . . , ,. 4 . . . , , , i . .
.i*lllilIiflll,I t 1i li6 ! l ' I i l I l I i i 3 i I I e l Iai /\ i i l i /l I I i 1111lll1111lI l I i i ! I I i i i i l I i l i l l II Ii l I.I I l' l / l i i l i /l l I I i 100,0CC'
...i,i.sie.a i iie i . . i . , i e , i e . . r i ..ise i e i ep i a . .
IieI*ieiilieii3 Iii' I t I i e i l i i i i t i i I ,' i/ i i t i 1 / + i i l i i + 1 tillItilllIiilIiililiitiIIi l I i l i i i i !E/I I i l 1 /l i l I l l i I 2 000-t' . -
- o. d' No Os , v-gg .. . . . . . . . . . . . . . . . . . , ., . ,, . !
T$ :w.t ei , i t 0 6 8 9 6 I e i t e f f ie e p l l l l t .3 /p g i g ,/ e 3 p 6 i . e e l ) , . i i Gi . i n i a t i l l i s i l a i l i i i ii I I i i i i e, i 4 : # i / l l 6 t i e i i . 5I llc ;11llll11IIIIIIIIiilIi l I i l I i F I/I i i l l l /l i l I l l : 1 I i i l I 2 =.'=, : ' 1 4
- . :1,000 t i :s -
g# 1 2 oz - - - - -- - -- _ _ . _ _ __. . _ - _ __ MI g . . , g*g-
.O . . . i .
..e . . . ..e
+-
. j j
- .irsiiiii,
- i i i i 1.i. . i , i i i , i ii i j i i i . . in,,iii , , i , , i i i '
i !11111llllliil l I I i i i i i i l i I I l / l/l I i l i t i' l I I i i i i i i l 1 I l -l __ 10C ( .Too :.so ua ua =a no naa neo . sa su saa ao so a l l Tempe5at.=e _. h ' ! < J\u e '-( seas. )
,,% \ ! .f
- p. 2 n 2.
I 4.. ,
. - I l=. i W.r - ?: . < - " ~ _;~- ,_ ,
e . , ~. - . [, ~' ATTAC.HMEMT 2. l * =* t l, .:
,3,; s} :.-, g....
. g4.
~... .... . . .=.. -
A Review of Equipment Aging - Theory and Technology l 5 3 I NP-1558 - Research Project 890-1 , Final Report, September 198) Property of Work Completed, octccer 19"9 NIX M M itFu LIBRARY Prepared by FRANKUN RESEARCH CENTER
, The Parkway at Twentieth Street ,
Philadelphia. PennsyNania 19103 Principal Investigators
; S. P. Cartagno 'g ) R. J. Gibson u.-
e h
,i f
. 3 -
~ Precared for E!ectric Power Research Institute 3412 Hillview Avenue Palo Alto, Califomia 94304 EPRI Project Maniger D. G. Cain Water Reactor System Technology Program ( Nuclear Power Division 1 . b)' Id*
r .
~
t
" section 4
, - . ~
iTheories of Aging _
^
In the centext of equipment qualiEcation, aging of ecmponents and mate-ials refers to 6e variation of their preperdes with time, de properties of interest being these related to the safety functicn of the compenent er matmial. Althcugh aging l seme:imes improves functional capability, the type of aging ci peatest interest is that associated with detericration of functional capa'oility. Aging may cause changes in many preperties ci a mate:ial er a device: for praedcal pu:pcses, however. 6e ag. J ing of an item is measured by considering only the few prcperdes mest directly < related to the safety function. For example, the aging cfinsulating mate:ials is citen ' measured by de time variation of the dielect:ic seength, since this is the most im-21 portant parameter for high voltage insulation; however 6e time variatien ciseve: parameters such as de gain and base leakage must be considered when studying 6e aging ci ::ansisters. Many phyncal stesses, both internal and extemal, can lead to aging. Internal. l cr cpera:icnal, stesses-such as cu: rent, voltage, and chmic heating in electrical j devices-are inherent in the operaden of the devicet extemal scesses-such as am- i bient tempe:ature, radiatien (visible, gamma, beta, neutren, ultraviciet, etc.), vibra- l tien er shock, or other mechanical and chemical stesses (humidity, exidation, etc.) (j
-criginate in the environment.
( ls
\ Taecretical relationships between a stress over a limited range and a' dete:icra. )
tion er failure, based on the physical er chemical processes taking ;Iace, are known fer some types of mat =ials and components. More ecmmenly, especizily for ecm- l l plex devices, the relation of deg:2dation to stess rests en empirical knowledge, er the obse:vation ci aging as a function of time and seess magnitude. In such cases. l J 2 the reisden can be censidered valid only if statistically signiEcant data have been gadered over de range ciinterest.
- Weil. established models relating aging to stress are Se A :henius, Eyring and Inverse Power formulations. 'Ite Mml use of 6e Erst and di:d mcdeis is dis-cussed by Nelson (198, 459, 497, 498) in great detail, and his papers provide -
references to other papers en 6e subject. Fur 6er detailis aisc provided in Section 8. 4.1 THE ARIWDTUS MODEL
; The Ardenius Medel is usually appiled to dennal 2 sing in de .trm (411 l
' ' .j ,
! L = 3e4AT
! w.nere L - ti:ee te cach a spded endpcint er lifetime 3 - cer= tant (usually dete=.med expe:imentally) 4 - , - ac=vaden energy (eV) s m s.1 s
.; :~.- i
., f.
ee t h .
- p 2 9 .3 j ,,,, u
f . l
. i
\
k - Scit= nann's constant (0.8617 x 10* eV/K)
??3 T = absciute temperature (K) 8 1 4.2 THE EYRING MODEL
. The Eyring model prevides a thermedmamically more nearly correct (600) formula.
tien and may include additional stress terms. K = KoenS = aT"exp(- hexp(S(c + h) (+Q where K,, = reaction rate in the absence of applied str ss K = reaction rate in the presence of applied stress k - Scit= nann's constant . T = absciute tmperature a, b c. d and ' - experimentally determined constants independent ci
. time, temperature, and stress I '
S = a function of 6e applied stress d n =cq . 4.3 THE INVERSE POWER MODEL c The inverse power medel can be applied te problems such a the fatigue testing of
.~1 metals, the dielectric bre2kdown of capacitors, and be aging of multicomponent systems.
L = 1/kVn (4;; w'nere - L = tims to reach a specided e=dpcint k.n = pcsitive parameters characteristic cf Se material and test meicd V = stress (e.g., current, voltage, temperature) 4.4 SPECIAL FORMS OF THE .NTUS EQUATION A general dedvation of 6e .Menius equation is ;=vided in Section 3.3.2. In i:s section, a discussien of chemical kinetics is previded as an introduenen te de .V-rhenius mcdei: also inciuded are special fer=s of de .Menius equation and ex.
', amples of Seir use in acce!ented aging applications.
For a Ersteder reactica of a material. $e rate of Se reaction can be written for constant temperature as - de
---Keet i (u)
I t
$ b {
O s l . j p.3 'c+ ~
The 10 degree mle requires two generaHy unwarranted assumptions conceming w activation energy and temperature range. The e: Tert required to detemune whether
. s.
the 10 c.egree or n. degree rule is a sufficiently good approxunation is about the same as the erTost required to use the Arrhenius model. In addition, the Arrhenius model has a theoretical basis, whereas the 10 degree rule does not. It is better to use the Ar. rhenius equation with an assumed, aIbeit conservative, activation energy. . 4.6 CONSIDERATION OF VARIABI.E SERVICE CONDITIONS Service conditions are rarely constant with respect to a given stress. Althcugh a passive device,i.e., one which generates no self heating, may be maintained in a con. trol room environment at a censtant temperature throughout its life, this is the ex. ception rather than the rule. In gene,ral, a device will be exposed to a range of temperatures for different times at any one temperature. This variation may be regula.- (cyclic) er irregular. To a first approximation, the total time at any given temperature govems the amount of deg-adation. Therefore, we may sum the times at the various temperature levels; however, this st!Illeaves us the problem of combin. Ing the aging at various temperature levels. After combining the times at each temperature, we can def.nc t4 = total time spent at temperature T4 i = 1,2,3. . . .n For some fixed degree of degadation, we can write the Arrhenius equation as in (t.4/t4) = h , 'F ., . where T. = some arbitrary reference temperature t.4 = the time associated with this temperature
. We selve this equation fer the t4 asscciated with the T4. Since 211 the ages are now
- associated with the same temperature T., they may be added. ,
- t. = E t.,
i This time (or age) may be larger er smaHer than the total time ci se:-dce, which is equal to ta = 5 ta i If we wish to determine a single temperature ict which the degee ci devada-
*~ tion is the same as that of the combined temperatures T,, we again use the Ar-henius equation
~
In (t./t.) -.*!. x 4 d1 i.
'l i 4 14 l l
- . l l
's
. t .
l t 1 l . f
+
i
- p. 4 J 9 .
.. , ~.
- 9.
N. E t3 79 Dyy, NACONDA $ RECEIVED NOV 5 1982 Mu - olSt % gg . ecember 10, 1979 i l l l 4 United Engineers and Constructors, Inc. 30 S. lith Street ' P.O. Box 8223 Philadelphia, PA 19101 - - Attention: William P. Robinson Super 1risor Electrical Engineering
SUBJECT:
PUBLIC SERVICE OF NEW IIAMPSHIRE SEABROOK NDCLEAR GENERATING STATION YOUR ORDER NO. 9763-006-113-1 4 2 ANACONDA ORDER N0'S, 5-72356 and S-72357 Dear Sir; sh u- % S9 f? Your comments attached the " Porn S-2A Vendor" dated April 20, 1979, addressed to our Mr. John Gibson, Jr. has been received. We offer our answers in the attached pages, We trust that all questions have been fully answered. However, if you have any f=rther questions, pisase don't hesitate to contact me. Best regards,
.,7
. r.
. H. Ling Technical t Manager bf attachs.
l y 0 C4% W
'e sx-ea-
.,~ . a The Anaconca Comcany W'ww and Cab 6e DMelon East 8m Street Manen. Indiana 46952 317/664 2321 E'
3
. m y ..gj ATTACHMEhT Page 1 of 5 ANSWERS TO C31MENTS FCR UNITED ENGINEERS AND CONSTRUCTORS, INC.
COMENT #1 Need an evaluation, by Anaconda, of the differences between type tests offered for tes: specimens A. , B. , C. , D. and the specific cable purchased for Seabrook. ANSWER: I. There are two cable orders in this project A. United Engineers & Constructors Co. 's Order Number (s) SNH-152-9763-006-113-1 The basic construction is:
- 1) 3/C Copper Conductor, Extruded Strand Shield, EP a
Insulation, Extruded Insulation Shield, Copper Tape Shield, -Hypale-3-%, Cabled, Interlock Armor 8se pe' 5 s,. - t Hypalon-Jacket Overall (_SQ Rated). . c p p' I
- 2) 3/C Copper conductor, Extruded Strand Shield, EP Insulation, Extruded Insulation Shield, Copper '
Tape Shield, Hypalon Jacket, Cabled wi.h no further covering (QV Rated). B. United Engineers & Constructors Co. 's Order Number SNH-152-9763-006-113-2 The basic construction is:
- 1) 3/C Copper Conductor, Extruded Strand Shield, EP Insulation, Copper Tape Shield, Hypalon Jacket, Cabled, Interlock Armor, Hypalon Jacket Overall '(Rated g, 100t, level.) , ,
Both orders could be generally classified as *?4ediue Voltage Power Cable (Anaconda's trade name is Uni 31end EP)" which is described under Tes- Spee % "C" in page 2-1 of FIRL Technical Report F-C4350-3 (Type Tes: Report). The "Tes: Specimen C" construction is: 1/C, Copper Conductor, Extruded Strand Shield, EP Insulation, Extruded Insulation Shield, Copper Tape, Hypalon Jacket. The differences between test specimens of type test and the cable purchased for Seabrook is tha: the test speci:nen is a single conductor instead of a multiple-conductor cable with or without aruar and overall jacket. continued... G
~ '
. . ..~. .
~'
. .~... ' ~ ,.
1 l I ANSWERST'O COMMENTS FOR UNITED ENGINEERS AND CONSTRUCTORS, INC. .- Page 2 of 5 l ANSWER: s I. continued... ' The function of armor and overall jacket is limited for environmental protection of the cable only. The construction of the test specamen of type test is exactly similar to the single conductor of the multiple conductor cable. During the type test, the single conductor was exposed to: (1) Heat aging (2) Radiation and (3) LOCA which is
~
actually similar to triplex cable _, but a more severe test as far as the performance of the cable is concerned due to the fact that some cables purchased for Seabrook are armored and covered with an overall jacket which will reduce the effect of heat aging, radiation and LOCA effect on the single conductor. It is Anaconda's opinion that: (1) The type test of single conductor cable of the multiple conductor cable with armor and overall jacket is completely within the scope of IEEE Standard 323-1974 (Section 6.8, Modification) and IEEE Standard 383-1974 (Section 1.5, Modification) . ! (2) The type test of s" ingle conductor cable of triplex cable ! is completely within the scope of IEEE Smda-d 323-1974 (Section 6.3, N . cation) and IEEE Standard 383-1974 (Section 1.5, Mofication) . C3HENT 72 Need Anacenda's basis for inferring Seabrook cable is equal to, or better than, sample speH- type tested.' t ANSWER: II. The cable to be made for Seabrook is equal to the sample specimens type-tested due to the fac.: (1) Using the same material and the smee formulation; (2) Using the same manufactur-ing process and technique. CCMErr #3 Anaconda's report (F-C43S,0_-3) does not reflect design basis even e (DBE) on unaged cabTes, _ field splice and/or terination. Please comment on this exclusion. ANSWER: Although IEEE 333-1971, Section 1.3.5.0 states that " , the type testing for design basis event conditi:ns shaIl involvs ~ both aged and unaged samples " ~he fact is tha: the cable you j
- entinued... W ;
Ab e e os .m * . o6 g - -
. , - , - , _ - . - , . - - - - - - - , -, ,. , , , , , . , - - - - , . . -m.
*. * : (~,
, 'w q.; ANSWERS TO C39ENTS FOR UNITED ENGD'EERS AND CONSTRUCTORS, INC. Page 3 of 5 l i l C06HENT #3 1 ANSWER: continued... l received are Aggst ones, none of the cables you received have i non-aged history. #e strongly feel that: the type. testing of l unaged samples._for DBE conditions has little engineering signif- '
.icance. DBE type testing with aged cables is auch more severs than DRE type test with unaged samples. During the.past fifteen (15) years, we, An=r anda , supplied many nuclear stations cables; we have not supplied one type test report with unaged samples. i However, if you deem that this is a necessity, we will proceed '
to type testing the unaged sample for the DBE event. We trust that the unaged samp1_e_wJl1 pass the typt_3.gg without problem. CONENT #4 Figure 3 - 121 C Air Oven Aging Rashits says that 100% of elongation occurs after 10,600 hours. The curve drawn says 100% elongation occurs after 15,900 hours. Please correct the .yy.wyilate ites - curve or hours. ANSWER: Attached is a corrected drawing. See Attachment CDbHENT #5 All of the curves in the section devoted to long term e.xtrapolation are extremely poor quality. Figure 2 - 1350C Air Oven Aging Results is plotted with no title for abscissa. Figure 3 - 1210C Air Oven Aging Results is plotted with no title for abscissa and an error at 10_03_ elongation. point. Figures 4 and 5 are plotted with no ti:le. Reproduction of all cu.ves is very poor. Please clarify all figures. AT'3WER: Please refer to Answer 4 All curves have been redrawn. Sorry for the mistakes and poor drawing. COMMENT #6 Anaconda's Technical Report - Test of Medium Voltage Power Cables (with terzination and soitte) includes before and af.er fire test pliatograpas. Do :ne photographs show splice and termination? If l so, please furnish photographs that are distinguishable. ANSWER: A : ached are the criginal photog sphs . We trus: that the termination I and splice are shown clearly as you expected. continued... W 466
---.7 . -. - - ' -- ---
y - , - - . - - , e- 7
, : y, *?
ANSWERS TO CO6NENTS FOR UNITED ENGINEERS AND CONSTRUCTORS, INC. Page 4 of 5 COPNENT f7 l l
. \
The tests (comunent #7 above) were ostensibly made on 3-M, Bishop i and Rayches produc s. Have the PLM products, allued to in the report, passed all the tests? Please comment. ANSWER: PLM products were not included in the test. CODMENT #8 Reference to F-C4350-3, Appendix B, Sections A-2, B 4 C - our TEEE-323 task force would like to discuss these visual defects to assure that the damages alluded to during aging, radiation and LOCA will not affect the properties of Seabrook cable. Please comment further. ANSWER: Seabrook cable is medium voltage power cable (Uni 31end EP)
" Specimen 19.21" as listed on page 2-1 under the section of
" Test Sper4mant".
Please refer to FIRL Technical Report F-C4350-3 Appendix B: Section A: Visual Insnection of Cables Af er Thermal Aging The ends of the cable s were tied to the mandrel with cotton string against the metal rods of the aandrel. Rubber cable, especially the ends under such an arrange-ment, could deform to a certain extent if placed in 15C CC enviu ni.. However, Seabrook's cable, i.e. , Medium voltage Power Cable (UniBlend EP) Specimen 19.21, showed no apparent defect as mentioned in Section A-3. Section B: Visual Insnection of Cables After Radiation ne ends of the' cable were tied to the aandrel under
, stress. Radial cracks are almost unavoidable. Again, Seabrook's cable, i.e., medium voltage power cable (Uni 31end EP) Soecimen 19.21, was not involved.
Section C: Visual Insnection of Cables After LCCA Exoosure Under Sec ion C-2, it stated "the jacket of cable __192 21 was si: lit longitmfinylly over most of its length" as shown in the test results, the cable passed the 80 volts per Mil electrical endurance test; -his - means that the cable will function as usual in spite of the longitudinally split of the jacket. In addition, such a situa ion would not be encountered during actual LOCA environment hacause the aged cable specimen was__ ins _talled through the Knetrja ion devf.ce under__ tremendous pressure with the cbj ect to prevent the leaking of the steam around the cable. t I i \ - - - . .
, ANSWERS TO CCHENTS FOR UNI'"E EFGM AC CONSTRLiCTCRS INC.
Page 5 of 5 CCNMDFl '8 continued... ANSWER: Section C: Visual Insoection of Cables After LOCA Exoosure Under such condition, the interface between cable and penetrating system could crack somewhere and steam would thus push into the space between cable core and cable jacket causing the jacket _sglit. In actual in-stallation, the unaged cabTwas installed through the penetration such that no split of jacket could be h8PPhg- , C0hMENT e9 Please identify the materials tested on figures 1, 2, 3, 4 & 5. Improve readability. See connent number 6 above. ANSWER: The cable installed on the tray is described in the Section of Cable Specimen and Sample Preparation. We hope that the original picture will show the detail of .hs test. CCMENT #10 Anacenda sust provide a certificate of full compliance with the qualifica-tion requirements of IEEE-383 and 323-74. ANSrr.R: A fornal certification is attached. l t OF 6 e . .
~ "\ ::%. .
. ., s ..
CERTIFICATION Anaconda certifies that all medium voltage cables purchased by Sea 3 rook Nuclear Generating Station, Public Service Company of New Hampshire, meet fully the requirements of IEEE Standard 323 and IEEE Standard 383. l e P. T. H. Ling Technical Produe nager e e b
~
-~.
~.
MTAGNEhT TO FIRL TEQ WICAL REPORT F-C4350-3 THE QUALIFIED LIFE QW.LIFICATim PROCEDURE AND THE BASIS FOR ESTABLISHING TDE 4 TEMPERA 2VRE C3DITINS FOR QUALM LIFE SDELATIm DATE: MAY, 1s 7 BY: T. H. Ling I i l I a I
. i l
i I
=. . . - _ - -
- 7., , ,
1 e. 1
- l Long Te:s Physical Aging Properties (Arrhenius Plot) l l
l A. Air Oven with end-point at 100% Elongation l TEST SPECIMENS: Insulation in Dumbbell form procured frca EPR l insulated Olypalon-jacketed) cable ' TEST PROCEDURE: Air Oven Test (IPCEA S-68-516, Section 6.10.3) TEST RESULTS: ' , Oven Temperature 121*C 136*C 150"C 7 Days Aging - Tensile Strength, psi 1317 1333 1260 Elongation, % 293 297 276 14 Days Aging - Tensile Strength, psi 1340 1350 630 Elongation, % 293 293 145 28 Days Aging - Tensile Strength, psi 1363 1337 - Elongstion, 4 290 230 -- 2 Months Aging - Tensile Strength, psi 1327 1067 - Elongation, % 253 173 - 3 Months Aging - Tensile Straagth, psi 1400 245 -
. Elongation, % 253 37 -
6 Months Aging - Tensile Strength, psi 1212 - - Elongation, % 176 - - ANALYSIS: Plot the aging results %(hours vs. tgrature): Figure 1 - 150*C Air Oven Aging Results Figure 2 - 13S C Air Oven Aging Results : Figure 3 - 121 C Air Oven Aging Results i ' F:ca the above figures, the aging times required - to obtain the respective 100% elosgations are: ' Aring Temperature Time Period ' 150 C 410 hours ; 135 1810 hours 121,CC 10600 hours t l r_o m a gg e e e g e 34 e e egehe e a gy -- @ 7 -n - r - , s--, .- -n--- --e g -m---
l 1 l B. Arrhenius Plo ' l The tempers:ure 4 time relationship is plotted as shown in "Line a" Figure 4. The line obtained shows that the insulation possesseg 40 years life, if the insulation is continuously aged around 98 C. A straiggt line (Figure 4, "Line b") is drawn passing the point ; i.e. 150 C with 168 hours, utilizing the slope of the straight l line obtained fras "Line a". I: is shown in Figure 4, "Line g" ; that the straight line also passes the point 40 years at 90 C. , j l C. Conclusion (Q"=M_ed Cable Life) I Based on Arrhenius technique, Anaconda EPR insulated cable possesses more $an 40 years qualified life, provided the cable is operated a: vo c.-- Furi:hermore, also based on Arrhenius Plot, the ging at 150*C with 168 hours, is equivalen5 to the life of 90*C for 40 years., inz.s u tee basis to use 150 C with 168 hours, as aging condition for qualified life simulation as shown in FIRL Technical Repor: F-C4330-3. D. Remarks:
- 1. As stated in IEEE 383-1974, Section 2.3.2, " Aging data should be submitted to establish long to a pe.fes ssee of the insulation".
This is the Tsason that dumbbell form of insulation procured from EPR insulated cable was used in the aging test.
- 2. The method adopted by IEEE Standard 383-1974 to determine
-he end-point of cable life is 1) bending the aged sample around a mandral with 20 times the cable 0.D., then 2) immersing in water at room temperature 3) applying ac stress of 80 VPM for 5 minutes. The method was utilized in our LOCA qualifi-cation test as reported in FIRL Technical Repor: F-C4350-3.
Howeve , the life influenced not only by status of aging, also it will be effected by other fae: ors involved in the testing. Based on these reasons, we trust . hat the slope developed i based on elorgation is a better and repteducible method for l the prediction of cable ' life. l l _,,.,,y._,,,, _ . - - - _ _ _--=w.ee w-w-mee-t w "-e' "*'Nv'"'e'*'Pr"*Y#"
l
. _ _ _ v a_--_ c . - _ --- . w w m_:.-=------w-- .---=--:------ ^
)
f_: _^ =' ' ~~- ^ ^ t -- - - ':))EL-' ~ - h- RJ ---~ _ : '2---^^~.7------
^- - - - -
$_ lg_ l- ._? =L __- _%-m= r_=-~-__ _=_ _- - - =~-_:"=^:-- '= *L=-L == 3==-: - &=-Q-M ELE 7^~= --' - -E- ^--_^
^
__= ze ; ==- r - -- q- -_ =_3
- ^
= _.2--g i
x-_==--== -
^
, s , . - _ - l
. . - - -- ? - - - . .Lx . _- _ _ _ _ _ _ _ _ _ _ - '
- ~
11_ =s - q - -- u t_ = _ = 2-~ :. C l~-'--_[_-rf-t_ ~-55555~-E--_5-
- - - - - - .- E=b'-N- -)_N-_ --_=E____---_.-----
_ -I ' ____-_:--__-__.___--._-_--__-___=----- . - - -- - - - - - _ - - - - - - - -- -- -- -- -- -- ----- -- - --:---- o _ - _ --- _ . _ _ . - - l
. 2. . ..
- q. . a q . .. -
- j l
i t
. . . 1
.. .. .- ._ s
. . ._, =___ _- = _ _ = . _ , _ _ - - _=- _:---_:--- - --. . ___-_-_-
_. = = - - - -
=---_==:==+===---==----- .==_-=_----====--:=-- -_=
~~ __ _
. ________. __ __ =_ - - _ _ __- ___ _ _=_ _ _ ___ _ = _=_ _- _-. _=.
_ _ ___ _ _ _ ____3
. - = - - _. . =s---- ::r= _ = :_ : - --- t
-- --- a= =z :r - = = - :-_ - -- : -- t = - = e_=_z-
=4
- o. --^
wg --____. -_-
-- m
-=--._r
___o.-__.--
,4: __ -_. _ . _ _ - - - _ - _ = - _ _ - _ _j_ _ . _ _ _ _ . - . _ _ _ . . __ __ ._ -_
-__==-__=;;=_=__ __ _
y ,--- . - r 2- u-_ - - - .
= = = - - _ - - _ - - - _
_ - - - - - _._ _ = ____ : = _- --- --- _ --_ __ _ __ . - _ - - _ - _ = _ = _ _ = _ - _ _ _ _ _ - _ = _ = - - . _ . . _ . -__-:-:---
- a 2i, a
e
,3 333 .
E! *
*n = .a .. -
Ogg n. - - gil
==
100 - y _ - _ _ _ . . _ _ - - _- . . , _= -_ = _ , ~_ _. . _ _ .
--; - .: . __ x;_
3 :.c_-- . _ - -
.x r_ _ - - - -_ - ---_-
3__
----. -- . =--:---=_--_ _-
- _ ._ - . .=- .___--__;;=_
_ - = _ _ _ - _ _ = __
-= -
= - _ . . --
-- :_-- _=-. =. -. _---g -- = = - g --g -
- = - - _ - -
=__-_-_2=--===_=.---_-.::=~_=-__---______---____--__._E_--^'^^--_----_'-~_~-^'T_~;_;:-2-2^: _
^
= _ __-_--__
c . . .
, . ).
- _ . - - _ . -. . - .-==..==-;==_____
4 l i
=_ _
- _ = - -- : --- 12 +2 - ::= = - - -x= = =-_
===~-====-==-==----=--T-_===---___2==--====-__=--_._.=-=n:.
,4 Dav l 1 .
=--- = = = = =- = = - - G =2 = =- =W; - - -
., ., ,ay. _
~
~.
N N
..0, cs-
. v, ... ,,, . . .
. ..e ,.0 2 . ,3 u,
. 200 amo
- - - ~ .. .
l
> l
. -c
_'- ; _-7
*.w -. - ---' - ' - '
7 . . A -
.R-y_-f'=_-___==+'_e=_'_--_'_'3-( ".-_-'j-.-5
^
=
-_---4----y-- .
- -ff - -_ _-_ -_ - -d ;-
=- . . . _ = - = - .r __ _ _
_-_. = = - _ -= _ = = = = --
=-==_=-===:==-=====--===a-_=--=-.
=-- == --- - , --
=____3-- =- _=------; --___.- :
6
+_- - , i N 7 ~ - - - =
& L --E_ I=-- -- :- = -- _ : .
+ N-. . -- ._a__. _ - ._- _ . .-
3= _=i---5_ ' --
=J-- -M --_- -- t--- - ?i -- _M 1-l_ -- M-_ = - __ c
- - - _ -- 1 ---- - ? i - ] -fu -M= - W.5- _ .-if--5_ _ _ _ ---K--1 g
l I II
-.- _- ~_- -.- -. - - -
I B
. _ _. __ _. u j
9
- - - --L-~~_'
-;^
- _ - - _ - . - . - .- -_ --~---.__'_~_----_-.---.--.._..--ai_.____i_'_-____.----
'~
~
---- x=-;_- = _y _ _;-_ ;- _g w- _=g
_-g- -_ _ -_ s g-+=_=_;-_ _ _ _-
-- --ncry 3=E:- - ,--3___ 3 __;_--
_-------- :-- . _ _ = - _ - - _ = - - - - - _ _ _ _ _ ------.-____- -_=-_=_=:------==_--__.__--=
~
___ . . __ _ _ _ = _ _ .
. .. .. . . _ . _ .=:
_==-u=__--c+=__.=_.-__=-=_-.=-__--=..-___=--:__---______.=_=_:__:--i==-g_;---_--g_--=-____ 9 0,000 '. __ _.
-.- - =. _- - - .
^-23===--=-n==-m--_=---.:=+_w==-:-=~--=----==----
__ -. - - -=
~
_ --- -- = = - - - _ _ _ _ _ . ----______---_____----&=__---;___
=4 ,
a, . e, - --. . g. . . __ - _ _ - = _ . __- i,>
,n f =__ =_- _==_=-== c__1 . ------.:_ __ _ - --_= -- _-.-_ .--
. - . . .- -_m_ _ _ .- _.
- z. =- __ . - - _ - _ .. -. . - .
-- - _ - ____ __- _- _ . - __. _ -.. _. _-_ .. __ - _---.__---j - - -._.__--_--.--__:.- _-- _ _- ._._5_..
= _1
- - - - - n ff 9 l l $" a
- u l 3g* i I HI a b g
lf. .. :tipnths
-o:
3 - 9 %
.- w l j
- m_= . - - - - --
_._==_..- - -
..-.__::=____. . _ . _
^
U Days ~-~=-+-'-:==_i-=_-w=_+=_'__+--__=^L__-__,__-
^ -
=
- - r -- W=_=_^____ _ _ _ - - - - -_ __^ __ - _-=
___-_ ^_--_ _ _ __ _____=_ ._._ . \
' Ozys _ _
100 30 or 2 100 130 000 230 300 330~
,. w- -
-- ,_ - - - = w_ c-- u-a - m--- u-m- r wwr- = === _ = - =
-_ -- .;__---__-_-_.T__._:_- _ - _ - - - -_:-_-y---_-------=:-=--- _..---
- _ - . = _ = _ _ - '--_-_:- ---
--g4_.-----d=_----____--=.
= -- - = 7- (-- +_= m : = == = - = = r : - -_ _= -=--_:--
=a:== -w_ _ _ _ _ _ _ _ _ _
-------:-=---2---- :-- -
-- :-r=
I [ - - - - _ -- ._ . . . - - = : . . . .-
._-r_: :_---_.---~ ---' - --
'~
' - - ~- - ^^
.. - - - - - ' , . . ~ ._ _ _ - _ - -. .__-=-_'-
_--._=---_--=-==---_=:=
- = - - = -- ---- --- -_ -_ =. -- - - - -- -
- = = := - + _ _ - = =-= =^_-:~ = - - - - - -
.. - =__ _=_-__=- _-- - _ = ._- -
=== - - ~ - --- -- ---
-- - _ _ _ = _ _ - . _ _ - =- : -: _.- r- - _ -
i "r
, _ I r--
=:
- --. =.=
- _ -- -=.- --- ;;-- - ___ _ _ ;___--. _--_ __ _ _ _ _ _
. - . _ - - _^
_- : _- s =
- . .. _ _ . - - _ - -_ ,_.- _.. __ _-. _-.::--_ _w_ ,--_=_ _- _: :-. _ .-- --- --;._-- _ - ---- - _- ---__-_ -_-_ ----
4
- _ - ---- - - - - _ - - - - - - - --- _ _ _ - ___ = - ---_=__;______------w-
=- __z
. . _ . ' ' ' ' - - __ _' -^- ---
r
' ' ' ^ - - - . .,'- . _ - _ - . - - . . ---- - - -
_=-==+_'-------===:_
. .:_-. . ..^- ^-----.-1.-
_._ - _e -
-- == = _ = -
- . -,- _ == 7 r-- -_ _ = : = = - = -
_.. _ _ - - - - _ - = = = == _.--- ---- _. _
- =---- - - - =_ _- - _ = - _-== --- _
, ,. -4 .
J,00
+ -- , ... - ._ . , - .
l
. - = ::-b_ n -_ _ - _
-:_: _- - r . ._ w ; _ _ x __ _:-- _ x _. . _ . __ _
- .__= --- . n =_ _ _ _ __ x :-_ _-- __ - - .- __ _ - -_ ~ _-._ _ _ . ____:---.- _ _ - -_-
_ -. . -- _: _=__
-:=:_ _ -_'__.=~r____-_-
. _ __ . --__-___ ._2 _ _ - .__
~'-: __
-_ u= .:
. .._ ._ _ - _ '__'-~~__-=_=-^"~__*__-_T_--___
_3_~_-- _ = - - _ _ = - = _ _ - - - - - - - - __ _ .---_---. - - _ ~ ~ - - --_ _ - - - - - _ - _ = fr : ; . _.= _ _ _ _ - . _ . __ __ -- . _ _ .__m__.-
- -. - _ ,-:- - - . - _ _.-=_
a y - :. _ - - - - - -
- - - _ =4_ - - - -. --. .- -- -
-= _- -- -- - - - - - - - - - = _ _ ___-- ;~
- - _=_. _ _ _ - =---~__-__--_L___---=--:---_-_;__
_- _____- - g _ _;___- _ _------r------_____---- l o .g ; _ __ t
.i l.efe.:me..s _ _
a.e
- i t
"ha e$n hs -
1 !
- z. a-ad
" 1,000 l t w _ _
; _ -_z-4 _ - _: - ,:
;- -__-r_ _ _ : -.
-- -~. -.- .._---. __- - _ - -.. = - _ - . __ _ - .- - _ ___ ___ _-_ _-_ .-_._____ ..__- _ _ _ _ ___ --
_ ____ , _ _ _ = _ _ _ __
~
_____ =__ _ 3_== = :__ -m=- _
---g-_-_p=,;_=q_,-_-__=___--w_=.__-..
- - - - _ . - = - - - - - - . _ __ ___ _ _ _ _ _ _ . - - - - - - - - - - - - _ - _ _ ----_:___-- _ _----_-------__=-_=_-y-3..----_q
. _, _ _ _ - _ _ _ l _v_. ' ; _ _ _ . _ __ - : _
____g {
^.-
=-. ==-==_=___m--_-.
=-=-_a__
_= _. - - _.. _ ~ . - = = - - ._ _ _ _. . . . _ _ _. - 1a O nys ~ ."- LL2 - ^^=-== L--^
= == ='= :_ --=-= -
_ :% == =+ __-
= -__._=. - ^ - 2 = _-s- ^=' ==- T-!'_s_ =:_ . ._
s . Oays _ ' 1 i i 4 a v,
. m. .
..m ~ ..w ..
wv .wv 1 4 - m oe
+e y- wwww7- e-e mm----7--rw 7+ .-+-w-s- - , - - -- - - - , - , - ce w--- ,., ..,.-wmme-.- w.w--w- - -- -----w-->-r.,-__,_---*--.?-A---ev w.--w--'-- -ee--www.g-mmenws-w=N-'m-*--- - -
-3 s., l
%. I l
I FIGURE 4 l iamo
._,_r__ .
40 Y:s. + - ' ' ' - .
... .......... . . . . .' . . . . . , . A . . . . . . . . e i.e.iiiiiii. si 6 . i s.i. .e ii iiiie i i . i i e , i /t i , e i i e i i i Islti!IllllillIiIiiilIiili)iIIiiI i i i l i i t l' 1/ l I l i l i i i i I 100,00v.
... .. . . . . . . .... s. 4 . . . . . .
iiii,siiivii i e i i et i e i e i i ii.ii - i i .ifi e i i i e i e i i e I i tilllillIl!ilIi)il i I i i I i l i I I i l I i i i i n fl l l l t i i i i i i l l l 10,000- - A 8b.
- a. 1 Og g!
w
. ,= ,. . . . i . i Gli . # i i i e i i I* I e i e i i i6 i i i a i ii,it i !.i A i a I . I i i e t i e a t i i e 3.* l : lGl ! ! I i l l l l l l l l l l I 1 #
i i i i IIiiii r 1/1 i ! i i i l i l I I i : 1 I I t
= =.=:
g.- ga a Ei,000 ~ g:: et it w . t.. ...... .e. . .
- f. . .i l
i i s . . . t't: tisii iiiit i i i i i iie6 i st i i i a e 6 6 e i 4 . i i t i i i t , e t {.lllilliiiiliII I I l i i i l I i ! I I?i / l/l i I I I I i t i i i I I I I I i i i l i 100 ano ano aso amo zzo ano iso iso iao tao ioo ao ao ao
'l'emperature
.c ( scA.2) f.
re h eW e e4-
__ a _ _ _ . - , - -- _ - - ---, - - - 9-v*,
.= -
I 2' A 4,
,,3 w m '-
_m
*s ,_
.;+ i .. e%te ', ,;_
$ 5 ~
+,. x - : .
. -:5 .. =. u c- -
.T* . ,.g.. . ""*M h ^.,
s$ d s w
.' 7 ~.3
[. ,,d. p;;,-
~: f 2' '
. !^ , _; , .
iT- ; s " 'ry-
"s .* . 3,
_. _. _> A b [-
"**) _'
, d
[,k 4
*. '+. Ya ,Q' '
. .- p -
! ~ ?' 3R ^1 ;-jJ S '~ ~
- c - c ;; -
3:+f,
.: 3 -
s n._ . . .
- m :=;:v Q }l .;$. ~- Lz fj Q.-
- y; g L ri%
.C 7 .c.
. f, ' . 5-_ NfEp-
= - ? N.- ! k~ h
>v ; r .< -
= ;
W 6 (?' a y :s B
-r- Ei 4
I El4' s * "g- i l . I a e
. ==
l i
.?
UN!3 LEND E? 13 K'l POWER CABLE SC-UP 22:CRE :*_M.E ~?.ST l
-D-
- - - . . ,-- , , . . . _ _ _ _ _ _ _ , ,,.-.,_.,___,,_w , , , ,, , , . . _ . ___.._ . . _ . , ._ - , _ _ , _____y.,,_,.,.y. , _ . , _m__. ,,_mr__,,.y.,,y.,
a .-aa . a h Ge o 9 , f'. t
\. '
YN N.
. Y. .
;* ~, h $x.g*b, <p!,.U ;. :* g
.3 w
..' ' s :
/
= ), - _
T .j; 7
=
7 e :f .;' k.;~
- y. '
m y ;, - :- :- :, .. , g ._r..
, f<Qw i v ,.,,.:
, a_ .. ,
_ j .. .,p .,.x .-,t-.,' , .. y g ,8 k -
'j ' .
yy.w- p .m.= .;; ;;; .
-9
. y;; -
- c. #,
Mg 'k;y -n
+ , ;.
~~
, c-rfVm ' y
- L. g. T g. S -f.-c
- ; u. .
- q.1
- w. w
-xQ .;. ..
.. .g. ._.,- -
~. . . ...o..
^
4-1.* ' $ ' 4 .
~
s ._' _- n. . y e n +
- h .
~
h ..k1
,v. ~
~. . . . . . ~
-- e. s; _.,, -
e e - ... -
, x
% ,+n 3 w.,. :=
*D'
- ~'O EP 13 IC/ PCWER CABLE Ar . u . LAME T m l
a l l 1
-Z- -
- N.. . e. ,
-" -''m
, ,,w.-,,.- w.- ._,., . ,_ _ _ , _____ , ___
., ,, l
- r. -
, s,i e
l FIGURE III l l
- ~
. . e .
- r. .
. ,' a M .-
+ '. .
. ..e '
;, ' '. . :. ~ ,-
y- < a. - LWIBLEND EP 15 KV PCWER CABLE CLCSE-VIEW Anu FLAME TF.ST i
-1:-
. . - . * .==-m- e e om, e e mee ====**
'-6*
- 4M
- e 6 ew e we p g h
?!'IL*RE !V -..
* 'i.'
_.m ;-u..s
. :: . ..,4n -_*. .
--^x % u _.
wi.+..>3.~
~! ... ;, .'p*L'. % $,:.,r
.~ - .
wa w.
- su n % ,k
.. N m;u :Lys .>
o ; p, x ys at.- -
@T.
- kv.5 M. -
k([:. *I't>
, d
* ]2., -',:,ihv
'f, .
,* -c
. -
- g.
g .s -
. 9
.% n r R::-- . ::. . ....'
,4.. ) *'O. i .:9..n,o.-
p ~
.. c dr . s . .. -i , ,. )E.
,. ., .s-j . '"~.
[. t I .. ' e , sn:*=.=
-: . n .-
,. .hs Y
.x:<.
c ~ t. - ~. s - %;w. : g.- -.
.
- g , . 7., . I b ' ;. - Ea 1, .- .
1
".w.g l g E n ,i '.; . w ."i ... .M,5.c . ,?.Q '_
- ... ..:s
\
. . :^ _ . i' $ ; ' ,'gp'(.- : .s'- ._e. (. l ~
- r. v.._ ~ m, -
' ~ .'c . :
E:2' -- . ~ - = va r.N'rij .'.' ', M,
. . ~ . .
@ g .y [.
u
.-~
... '.. _.. . i,fp, nr..
- 7 rl; m ::: :
. ', <t 4. .
. JA h
~
,.dts , , - P: ,
- g. .c, u n .-
. t. ; gggc
_ y, , s)- ,
- e. . .-
g- >., . . ; .
,c
. _' , w ". . .: .. y c.
= -
r . - . .- .
.?:j- 1 x- f ; lr-fr;\h'.'~ ,
.p <.,s.
;. 3. .
t gi r - .
- 3. 1. ..
.y.
, . , .~.h :;-**.~. '
a . t
. am , - .: %;-ar :-
.-e.la Em , - - W.3 ,
m..a w .
, s, + :. . ~ w_,:- -
., - . . c.... . , .
M *b' G4 ., . ; $ ' ,,
's .- --
u*^
- 1. W., .Q :
- -A 3e:,:-k:b;:%. i- +
w ._ .. .
. ( 7Y1:3 <; +1. , g: ,./,- '
, a si g 3- g 4. > ,l-
>, : 2 ,
4 . .f . 'd$ n '.*%'+ . 9 . _-.-: y -be
<.e g,.af-t..'- a
~ ~
- ,, - .. ;.4., ,. ...- ,,e .
i' .. .... -- 3 . r ... ,. w\ p.'..p m$ ,._- - e
..~. -~e, . . g :,; -
24 -. .-- g 'e .f - s: 8 -
- - a~-f r. ?. .
-c- .
4E.h- ,, f.6 aL:.
- t. . - G. ;,*. .
F EA""-i IP NCN-3 HIE *.::E*: 3 KV POWER CABI.E DURAS' -- ..
. Np 3EFORE .-'AME ""Er
*.J-
*
- e. --
. .we== ne ee m-v,-.-. _,
~
, I .;
i + l l FIGURE V
% ).T. ? ,. 7 . ',
l n . .
~. i . r- ' . ,
i nyd' ' -
; s ..
;_ 7 ; ;. - .; - ;:, _ . . . .
7w-y , ;. , :-
, y .x ',_*
M . , ,
- g; .- -
; 4; r- y -- , - -_-
- n ' . ' . ' , .
M. . y? .'.n ,y. , ^ {' g g,.~
; - 5
- ; -g
_ s ', 3 _'
. f ,
[,[ O. . ,T e - - v
/
'$.},-
- , Ta ... ,/ ' -
E,. t. 3 h$ ,.'. e 't ^ ( g_K? -p.. t ..-
.f Up -L
-i -% 't h .
. ' : .= -
ej . I 1 l
- WRA5iiFG EF NCN-5H.*20E0 5 KV PCh~dR CASG l A G ?'AME Tr.57 1 ..
i .
l - . ,
..e, .,
~
l l 1 i FIGURE VI i r Jfi p t L
+ .
z. (
-l lv t
e l l DURA 5 HEATH EP NCN-5HIELDED 5 KV POWER CABLE CIT.SE-VIEW AFTER FLAME PST
,g i
I . . _ . _ . . . _ _ . _ _ . . . _ _ _ _ _ . _ _ _ - _ _ _ . _ _ _ _ _ . . _ _ _ , _
.y j
i i - l l f c l
- -- L
! f 3 f.
"M' l ex:se.::e args ,, a gera cau sarcu rw<s 2s-
.;6-w,w- w w,r w, < ,,e..-rw--w-,ew,e,ew--,,--n,,-- ---e,-,,,,-,_,.,--.,---,,,,,-~--,-----,-ww ,_,w_me. ,_ ,.r- ,-,w.... ,- e,-- - - -,-,.,w,,-,- ,,,e+,,--,
- , , .~ .
.c
..)
I
?!GURE VIII t
I
~
. - ,_.s .
, y . . . . .
, 1 L*
.<~-
i". ~. y g >< __ (* ~ [ - . j j I O p ",~ .g f p I i - 4m'In ~ . . :
- - l
*,r M
%~ .Q ' s j
Muse' a - . + h- fc. c,
;: . s '
- s. . C. -
g., ,l*', , zi,
; -..? .;- ,
P, usam y ens, l t. A. g ; Q.^ eur 6 -_ . .-
. o
&e.*W Yf ' ' ' _h . _ .-' ' . . -
3,: %; = n . . . j , b e . et3_Af l '. f f.' ' l I 6- '....>
,g a' g,.
L'. ..- - 1 - - -
. ), e ,
p . -_ ' - N ~- e , .- - ,,
- l. . - : .
y , ;_._ g ,e *Ry . ':--
~
l l l UNIS'rCC I? .3 KV POWER CA3!.E l I A.G . 'E TEST ' i l l l
- . ~ .. ..
W -duure e g m. g e., . m__-__-, _ . , , , __y - ,_r - , - ,,,,. .. _ . _ _ _ _ , . , , _ _
GI
~
. e-
~
'.A, l
~
- l i
1 i , i l l 1 t l i I FIGURE IX i 1 , i i l l j . . r. r
..,= -
. %g:a
.; '4
- y..
, 4. , *k* . '. .' ., g, S.'-l,'* -) - l .
.. . .'g k' s
p'
\ .
. \
\ , . .*
n i r ce } l l l l i LHISHIELD EP 15 KV POWER CABLE CLOSE-VIEW l l W.R FL/RE -S I l i i i i 4; l
v ) t i 8 9
. 6 i
f 1 F i
-se MI l 4
M l s 1 N l C- ,.-- . - , , , _,.._. . _ , , , , , _,,,,_%w,., .,yw y,wm_ __-y ,.y-e,gwm.m,.,.,%rew.e,e+.,-+-,---*.m,,.9**ew--
-r-- ,-w---w-,. - - - - - - - -- - - -- , --w, ,
- v. .. . . . . . _ _ - - - - . . . . . .. . - . . . . . . . .. _ . . . - -
- p. p. ts 10 '83 D#1
- * ' ""~""'"*"'"""'"c"'"
.m67 I C ~x ^oz' 5 .o . ,
' .umiu ; i n......,-..
. a o .,
.i. morr c. , ,w m o.v. ,,, oc ,,v., l
=8 C>atype, tav. pos ATZ .Sud I i RECEIVED BY ^"'"'"' "' a^ "^= au'
= a o o. u. < o. . ,*t ou L -
U E & C INC. .to u. o..cemo ou. -
.* cou u. .. .. ou, ,
FEB 011983 -a u. - ..a .- u,
,.oce u, -,
January 12, 1983 . . ,,,,,,, ,,,,
,,u.
RESPO.NSE N ~ ~eustioru == .u m . ou, WE
- aua 05u. TE potsous8s 12VSi United Engineers & Constructors, Inc. oo oorts o.u. j. . ut ,,,t3 ;
30 S. 17th St. u **aisano o.us . avan. ...to i , P.O. Box 8233 ,Jeoara aus ae nau.s true l ! Philadelphia, PA 19101 " Ga '". -sa nu. o.ucsaama.= ..u i
- unTM Emsctosung Aovancto ccPT . ,
Attention: Nr.G.M.Aggarwal i* **"a if 3-f D- '"" --997# l Supervising Electrical Engineer ;
Subject:
Public Service Company of New Hampshire Seabrook Station - Unit 1 and 2 P.O. No. 9763.006-113-1 (SNH-152) l SK7 Power Cs.ble Class lE Qualification Documentation 1
Dear Ste:
l Your letter dated December 10, 1982 has been received. You requested that a statement or evidence be provided that the test instruments used in the qualification testing were calibrated periodically against a known standard. We offer the following comment:
- 1. For the tests conducted by Anacond-Ericsson.
Anaconda-Ericsson certifies that test equipment used in conducting the tests has been periodically calibrated by ETL Testing Laboratories as required with traceability to National Bureau of Standards.
-l
- 2. For the tests conducted by Franklin Institute.
The FRC statement is attached for your consideration. I Sincerely, 1 T.H. Ling Senior con uldant TEL/nge Attachment I 1
- r c:3 n . // - e 3. ::: e ; ..:. -
- . : t 2 ' L) . ;? ! h : : :. :::. 5. : . ;'. 2;5 s
_ ._._ , __m , . _ . . _ , _ _ , _ _ ._
- s. .
1
' . \
w GENERAL FRC PROCEDURE FOR CALIBRATION OF INSTRUMENTS TO r MEASURE TEMPERATURE, ELECTRICAL CURRENT AND LIQUID FLOW RATE l A List of com Aaruisition Insovmena (heenstter called Inseument!.ist) used to measure or reened 4.ca obeamed during this met program is appended. The following remarks are offered to assist the reader in .
- _ _ _ ' _ . - "... FRC practies for esiibrating instruments to snoemare temperature, electneal survent and liquid flow reen.
- 1. Temperature Measurement I la general, _ . ._ - u- tmi mmperatures provided during own exposures and smussend SL8/LOCA sondhions (e.g., seem exposures) are sensed by thermoeoupier;their menais are dsplayed and recorded by strip chart reeorders with appropeise electrome..'..~ - p.netion wmpenestion. FRC unee t ;- :_ _- ':_-
ad thermoeousde wire c-? - 2 from vendors who comply witte ANSI Standard MC93.11975, " I "Tempermare heessurement try Tr cc.- ~;' ;" for ihmia,af error (e.s. 2 3/4% over 200*.to.700*F rangs- l for ANSI type T). FRC moustans ha sempersare recor Ws through a sorneo eentrast with rueerder suppelers who iW- ',- dean, servies and smilbrees the reexdors, traneeble to NES, a minimums of omes ) 1
! every four enorrthe.The reports of calibradon are on flie at PRt;.
To further ashetaminer the vaildity of immpermere measurements by the;--- - - '
. FMC mentmans special salibreemd them-r=== (emilbrated at 32*,212* and 400*F) whack are used assenting to the j t"_ __ .., proomskre:
On the doy a test is started, a calibreemd thermoenupie is sabstitund for one of' the ANS!--_ l_2 - "ty then=a=a=W= st the spemfled even or inst vessel l losotion. (The thorn =====W= are connessed to the recon $ers with ANSI etandard thennomouple extenson wires: Joneo4ype termmel strips are - ':-- ?; besiedad with approprises themioseuple metal oonnecting links) The sali- l brased thermessupee is plesed in a dower both of stirred ice waar for sopromi-rneesty 30 s and then into an insuiseed flask of actively besiing woest for approx. isnaesty 30 s. If the recorder indlemene the tempersares of fresanns and boiling - woest within a,tolerenes of 2 2*F, the temperature measuring /reooeding syream is .__. .-Qadeguatmiy estibrated for the purpoems of the test program. The above syyssrri calibracon proemdum is toposted afar completion of the even agmg or SL8/LOCA exposure. .' . l
- 2. Electrical Measuremerrt l All eiectnnel measurenions are made by instrumena with calibrecons traceable to NES.Sessial circuits are frequerrify provided to supply currerrt levels requiring power eurtent transformers. In these comme, tl' inraumentwmnt transformers are used in XMon with 5-A movement annwars to ladison the currents preennt in the tort circuits. These peneigneuned enmours are calibroad on a program 4ry-prograra basis against calibresed ammeters of higher quality.
l l-l l t i l }
)
A-1 r l l
s.
.s . iO. .
- 3. Uquid Flow Rats Measurement
( FRC aniilwetos its figuid flowmemes asserding to the fonowing procedure: The flowmotor is essailed in the FRC flow asilbreoon station, which has pro-melone for adjusdng and sentro83ng the flow rate of top weser through the flowmeer. The went is colleeted in a tank which ross on a beam boianos. After senady flow is established, the time for a peedmarmened mass of woor to flove through the flowmeter le measured; dme measurement are made with an auto. matie eisetne timer. Meet FRC flowmeeses are of a sensentne orrfloo pisse type (e.g., Daniel Flow Tube) with a differential-peessure manomener (e.g., Barton Olai Menomeer). The arrfleer and manomear are calibrated as a sysam, ahbough the instrumena are identified by separen FRC item numbers. Both the manoment and the onfice j arefissed ist thsInstrumerte & i 4. Strip Chart Recorders As noemd in Seedon i above, strip short recorders are serviend and calibrated a minimum of ones every
' four months. Some recorders respond to weitsee Inputs other thei t . -
-;': monela and the amount of-pen response een be aantrolled by adlusonant of front panel sentrois. For these recorders, m solibration Ier obesmed on ar progresNey program basis for the spearfle parameurs being recorded. For acompte, to record pressure the pressure transducer and the recorder are calibrated as a syssum by applying imoon Beweis of presmate to the sonner and then recording the amount of recorder pen response. After solibration, the recorder input amplifier eenesis roman unahanged, anomet for easesional mmor zero<irift C.-_ .. The assual estibrations appear on the strip chart.The full-span calibration level (e.A 0 to 200 peig full semie) is included among the dato provided in the /nstrument List, i
l t ] 4 *
- e l l
! I i I i 1 i f I l A-2 l l
...-...-----.-.---m_._----., - - , ~ . . - _ , .--,.-~...._,__.,..,_,_,._,.~.-m.,m. -
,_-- ._ . ,_-.. ,. ., ,,,-.c.-..,w-,_ , - - - . . , - w
)
g _. _ ._ _. . -
.- (G g mited engineersa-m -
[' 30 South 17th Street Post Office Box 8223 a orvius Philadelpnia. PA 19101 etu*a vauty somos December 10, 1982 SBU-65775 File: 113-1 Response Required The Anaconda Company . Wire and Cable Division P. O. Box 49856 , TaA4*a= polis, Indiana 46240 Attention: Dr. T. H. Ling
Dear Dr. Ling:
Public Service Conpany of New Hampshire Seabrook Station - Units 1 and 2 P. O. No. 9763.006-113-1 (SNH-152) 5 kV Power Cable Class lE Qualification Documentation We are reviewing the qualification documentation you have submitted , on the subject purchase order. As a result of our in-house review and a concurrent review by an independent reviewer, we have discovered a minor shortcoming. Please review and respond to the following. Please provide a statement or evidence that the test instruments . used in the qualification testing were calibrated periodically against a known standard. This coment is applicable to the following documents: j P.O. 9763.006-113-1: FP 9763-313'67 (Attach. to F-L4350-3 dated May 1977) 1 FP 9763-32796 (Portion of testing done by Anaconda) We would appreciate receiving your reply or your tentative response date by December 29, 1982. If you have any questions, please contact our Mr. P. F. Milliken at (215) 422-4331 or Mr. D. W. Knox at (215) 422-3622. Very truly yours, G. M. Aggsrwal Supervising Electrical SR/PFM/hr cc: J. DeVincentis - YAEC - SL D. G. Fef.afn - 71d. - 1L R. G. Lizotte - Fld. - IL G. Thomas - PSNH - lL J. Gibson, Jr.- ANACONDA - 3L B. 3. Becklay - PSNH - lL J. M. O'Connor- YAEC - lL J. H. Herrin - Fid. - 1L R. Bergeron - PSNH - lL c [am v)
9 h 3 9+ af i e o I l 1 2 9 3 at 1 33 =>
F0 M S.2 A VE;.COR c-(
& const.uctors m RECEIVED NOV W
; I 30 South 17th Street.
Poet Office som s223 Sheet 1 of 3 The Anaconda Cocipany Phd*d*lphia, Pa.19101 l io: Wire and Cable Division Date: April 20, 1979 l 125 Strafford Avenue
- S B U-. 25958 Wavne, Pennsvivania 19087
- FM_ _ 617 Att:ntion: Mr. John Gibson, Jr. Category: VDWG f Public Service Company of New Hampshire Our Order No. 9763 006-113-1 5 1 Subject Seabrook Station Your Order No. M-111177-N j 5 & 15 kv Cable Certified Tests Ref. No. M-10267714 Ref. No. VU-11066 I
,. ....r ,
Gentlemen: -
) 3 3!-
7" is 2 -z l 3 3 j3 We are sending the followmg documents for purpose indicated tw (XI:
- a. l; !
3 . .E d- ,! ! iTE M ,p uEac o. iss uE o, oyy,7,", No. Rt v. uo ,g t
,,,y ,,,, y,yg, j, j l 9763.006 5 kv Cable 1 31367 01 F-C4350-3 0 Test Data & Certification X X
** 2047-Al 5 kv Cable 2 31368 01 Sheet 1 0 Splicing & Terminating Systems X 2047-Al 5 kv Cable-Tape Ter:aination :
3 31369 01 Sheet 2 0 Technical Data X ! ' j -15 Rc C b1 - l j
+ ^ 3136^ 01 T-c A 3 5 ^ ' n '
Teet r-te i c:rtific:ti:n X . f ** p n n.-,t , ,,
. __ ,..e, t.
e_.. u_
?i363 01 ne:: 1 setici .: E T:--inctin: E ::: =:
j 20' 32 15 t C:bl:-! p: Ier-ine:ic: l l0 21355 01 Sheet 2 T::hnic:1 Date v i Any release to proceed with this order or contract is subject to the fulfillment of all othof terms of the purchase order or contract. REMARKS: See attached sheet for comments. WPR/DWK/a=k cc: Messrs. ** A.M. Shepard - YAEC - 4L w/ aperture cards + Prints
** B.B. Beckley - PSNH - 3L w/ aperture cards + Prints J.H. Herrin - PSNH/YAEC Field Of fice - IL J. Gibson, Jr. - Anaconda - 3L w/3 attachments
** R.R. Thomas - UE6C Field DCC - It w/ attachments J.D. Haseltine - PSNH IL w/l aperture card each + Prints very truty yours, United Engineers & Cons ctors Inc.
Received By: Date: By. ^- ' ' sRn .. s, UEac F e on.e. omv6 William P. Robinson Supervising Electrical Engineer
. # lor A/JK SM AW 08U0 W8 RoelNSoN/AS CALAM AN OSU? MP MANSoN 8tELO J MULSM12E R/WM RE ADING Osud DE Mc cAIG 02U0 JPVoWGHT plELD
$ K ASTURl/O TR AUTMAN OSUS EH CASE 02U1 FIELO C*c FIE LO JJ PARISANo Deus MN PARKER O2US SERIAL FILE 06 u t Ne P AULING/WJ e RESLIN OSU? oE MC G ARRIGAN 14U4 OA PERTtG 06ut RA M AERY /LL TIPToN OSU4 REv 2/?9 * * " * * "
i
. .r---.- . . . . . . - - . - -. . . . _ _ .
p
. .~
Anaconda Wire & Cable Sheet 2 Of 3 April 20, 1979
*SBU- 25958 Items 2.3.5 and 6 - No cousnent.
Items 1 and 4 - Note: These two items are similar
- 1) Need an evaluation, by Anaconda, of the differences between type tests offered for test specimens A., B., C., D. and the specific cable purchased for Seabrook.
Reference:
IEEE Std. 383, Section 1.5 - Modifications.
- 2) Need Anaconda's basis for inferring Seabrook cable is equal to, or better than, sample specimens type tested.
Reference:
IEEE Std. 323, Section 8.6 - Extrapolation.
- 3) Anaconda's report (F-C4350-3) does not reflect design basis event (DBE) on unaged cables, field splice and/or termination. Please connent on this exclusion.
Re ference : IEEE Std. 383, Section 1.3.5.3 - Test Design Basis Event.
- 4) Figure 3 - 121*C Air Oven Aging Results says that 100". of elongation occurs after 10,600 hours. The curve drawn says 100% elongation occurs after 15,900 hours. Please correct the appropriate item - curve or hours.
- 5) All of the curves in the section devoted tg long term extrapolation are extremely poor quality. Figure 2- 135 C Air Oven Aging Results is plotted with no title for abscissa. Figure 3 - 121 C0 Air Oven (
Aging Results is plotted with no title for abscissa and an error at 1007. elongation point. Figures 4 and 5 are plotted with no title. Reproduction of all curves is very poor. Please clarify all figures.
- 6) Anaconda's Technical Report - Test of Medium Voltage Power Cables (with termination and splice) includes before and after fire test photographs. Do the photographs show splice and termination? If so, please furnish photographs that are distinguishable.
- 7) The tests (comment #7 above) were ostensibly made on 3-M, Bishop ant Raychem products. Have the PLM products, alluded to in the report, passed all the tests? Please comment.
- 8) Reference to F-C4350-3, Appendix B, Sections A-2, B & C - our IEEE-323 task force would like to discuss these visual defects to assore that the damages alluded to during aging, radiation and LOCA will not effect the properties of Seabrook cable. Please comment further.
D
- Anaconda Wire & Cable Sheet 3 of 3 April 20, 1979
. *SBU- 25958
- 9) Please identify the materials tested on figures 1, 2, 3, 4 & 5. Improve readability. See consnent number 6 above.
- 10) Anaconda must provide a certificate of full compliance with the qualifica-tion requirements of IEEE-383 and -323-74. .
'9 4
8 f 5 l m 2 m e e o
W$$ 10 ' " J g tg f fgf, { grIrsL3nEft . ypg4/ mm L ~ ~ it oRoEn nO o4TE cuSIOMER ORDEFI NUMBER BILL TO CODE ret E ASE HUMBER PACpuNG StlP NO
-2314f) 09/19/04 SNil15297630061131 - 702501008 -
59-19759 (317)253-3'iOS PUBLIC SERVICE CO OF N,H'S U 'i PUDLIC SERVICE CD OF H 11 Oto C/0 UNITED'ENGRS & CoilsT!INC': ' SillP C/D UNITED ENGRS & CONST INC 'a' '*C S'CD TO P O DOX 700 ' TO SEADROOK STATION DA_ 0 01 SEADROOK Nll 03074- - SEADROOK Nil 03074 REO SLSM PRTY 35 09 UTE VIA ,
, StilPPED FROM 6114 ROADWAY EXPRESS A ' I ,t MARION HILL '
\HS ITEM
-[$ PRODUCT DESCRIPTION - CUSTOMER PART PJUM8ER ' f .t i ORDERED unii PREV.: SilPD. MIT COND PAR CUTS MISC CUR, $llpD , STAT
~'
*: l , HAC I. ( xs '
O '7.' SilIP. REEL NO - 1000 fps n '8~ . i HARK CADLE CODE /JCdk & P'.0..'
~- ~~- '--
NFR. .PER UNITED TNGRS SPEcl 9763006-1 13-13 LATEST: REV 4, 9763-QAS-3 & 976306Qri N.Mr/Q ,- %. .i., . N. . ',. .dit
? i. % !.
REEL DEPOSIT TO DE DELAYED,FOR ONE YEAR FROM DAT B0F
~- ~-'- -
P fIf[1EXCEPTFOR. COPPER 69.695. ^ " I T f - Sti!LIECT TO HILL INSPECTION flDTIFICATION ATID A 72 IIDUTT~VERDAL 0OHFIRHATTUT NILL iPROVIDE 2 WEEKS LIR1 ITEN i M. R..d(p-N p, o, f //g. AIE9-[. M - o
- ADVISE NAME & PilN) i--
pj-- -- - -g Mk REEL linRKINGS TD UE 'AS FOLLOWS VI A i ETAL TAGS: ' VIA h M M k- -
~ ~ - -- '--
A) SPEC. 49763-006-113"i. I F B- @ M ~ Q R. Cil. p' p f D) FRUH: Tile ARACONDA CD. WIRE & L ADLE DIV. ' P/Se
~ ~
EAST EIGilTil. ST.- i W( r g ~ HAT 7T0lb .IND . . UE -l- C MATERIAIR AF _ _ C) CADLE' DESCRIPTION (p46952 '.' . 4 STORED f) Q, ARE A D) CADLE UUDE ' CllECKED [I ~ SUD.516
~ ~
E) CADLE REEL.110. & SilIPPING LENGTli { p 'Oh. ,
--- -~
TIME IN lit.W Otn F) GRUSS REE G EIGitT.- TARE,WEIGt(T
' ~
G).TOI PUDLIC SERVICE ,' COMP NY OF i EW llAMPSilIRE ,
,j, ., NOTE PEl.OW REASoH FOR At 7 SEADRODK STATION.. .
'} ,
; DELAY IN UNL.OADING SEADROOK, NEW HAMPIllIRE .l - - - - - - - - - - - - - - - - - - - - -
- ~ - ' ~-
ID SilIPPINU ECHSIGNMENT5 NO. ~ CONSIGNMENT ITEN NO.
- ~~'- -
i
-0%. +5%. SilIPPING iTOLERANCE 'I N- ~~
r CERTIFTED TEST REPORTS REQUIRED
'-- - ---' ~
, ~~~
+ RUSil ORDER! ! ! i'.
i __I Sye.itueac1 - 1." R O C E H 31. .q - UT- ST CWT 6 RUG HUNDER 17493.345400 iT
'H - t,000 - ---- -
3/C, 4/0, 19/W, DSCU, ESS, .115'EP, EIS, .003' CU Intas 54L L4 S Colt S OfeuMS PAttEIS PAIL S SPOOLS ELD OY PACKED DY SCAT E WE8GHT Gi4OSS WflGHI H/L NtiMHe ll 1
'")llo -
_ _~~ E-_ _ - - - - _ _ - - .
- -- - M^EN
t - 1 . h ! l l = C y
- . - 2, m Z a L i x x M = d m
- r m iA H -
a G 4 ^
- 0 t b '
% 52 C a e = w CM A 4x
- M U I cd x x v N y ;
-3gx= C g g x-x 2 l e
c xxx c - e i
*C* 3 E 3 .l 3 =c= c = .o e xcx c 2 g x
WC e o
- O- <
A e R w o C c Co n
" cK m !u e T
u e
. th ! I I l2 l l l u g , .
Z N C . a
- C c. -
. .. . . w M = *
=H o H H W a.
-H H Z2 = . -
- - . w C Z > -
Z ' o ts U W , 3 '. z o C 2 C3 . > m t n 4 c. T C P. C - W C 04 WHZ n ., 6 ly z e cC 5 = f1
.s C u E W t.: w s W '
. is it 6 0H x - a M ** W < JU N H l a > H O-<
a MCH W L&. J C ! 6 2 WW Z Gb 3 < e j HHMM W H
* , -C= o r - C 8 e U:00 C NJ -
H 2 3 I MOCC C 3 _I **
- j g J Gm <:,
e QCCC C Cr." . DNWW J WW C C. O H H : a .> . m O M Ci C o o 0 r c " 2 Ub A O Z M EO E
- o. O
. M =0 c; C 3 Y F4 . 6 s N "e ww H~ o d O eE MZ C 4 3 8 N wc ~2 0, 2 Z . .
C- E -,3 I 9:
"l-Z<
C c. WW~ cNr. e. f l M
- O Y c ! >- WH
=
M N g c =. m u- - ; l 2 Q.- C3
- c. l -].C3 O s
- P3 s >- e .- '
!"7 H C Z ZO >N W O-e e - Z=
H
= E
< .- MnCO- zW e4 =
E C Z S O e N 2 <C '.:. U Cb- . e 3 O C y o . g c;n . 2 Z M' 4 o .cWE a 2 5< C a a a i o N UM m .~ Mce )U w 0- J:; o oegCyH f 0 N W t.3 *
.J H y :- l
$M 2 -
UZ
-W 8 W c -W au-
- CWu -
o I > O 4 !!: = c. l.g3 C Q. W a GZ s H ZAC W W P-H W 8 E HC 1.- gJ 3 " j g .. *- 5 r.
- 0 HH x = W .
r sr .i . o i MXC c. O c. c = H C W - T UZCC X U cZHg .H
.S.E C N
-=se m
W 2 o -c2W - . . 9- Q o cCCc J
=N W s g cm ..-
i
. ;1 WN G. C C H 3 2 U
{ C C $ E . u'nu . T
. e- wsO ,
s al - .l l l l l.I l l l l l l l D EJ b ** 3Y-e umm e o ~c). eao w _e e it,= -
$ k 4 , ,
b b .
- f. .' ?"
ANACC@DA WlRE AND M1LL CABLE CCOPANY A NN M A RION 4co a - A.',.: # ~.' mm - tm.w cx.dcontcTicur ossa - T- M ~ s W. , .
.. . _ P ACKlN G LIST . %
m co~ x c.:ie -,. cecu eca c> .~4 i . a a
- c. .,
. . -u a. u..,
5 / L' ,. u .< w50-000359"* ' /20/80 5-72356 15575
. PUDLIC SERVICE C0 OF N.H. % UNITED 5 PUSLIC SERVICE CO OF NEW HAMPSHIF r
J ENGRS, S'CCNSTRS - THE AGENTS, PO BOX HT % UNITED ENGR C.CONSTRS INC 7,; S
'o SEAsROOK STATION -
f. o .'700,M.:EABROOK.XXN.%
.A. .- - NEW HAM? SHIRE 03g74 S E AS ROCK.t.i NEWu~ais Swa HAMPS es..H.I uR..E,c.0. 3 8 7 4 '*,
- ..c.. . . . .. .
u .e
.wo ,,
i.a,,:.c ewo-a o.a.. ~o :. . :. eou ao. s us ore. . <; . ,. 32501C 45 SNH-n !52-9763-005-113-1 YI
- n o "o- u m . m o44 m m 'd "S-
;; % Ti'.9'*%
. 3 P. ECTO,R VIKING 6874 " REELS TO REM.IN UPRIGHT" X X X l
... .m.i e w.~m, ,, i e,,c. ,no~ i c. ..oc ~e ; 4..
; .- r ~ .
. :.- c >. '
'0L 2015 D - C "."/ NUCLEAR GENERATING STATION,' 4/0 3/C 17693.3454 .
$M
- - 7@.;.i - 319/W BARE SOFT CU EXTRUD STRAND SHLD . 1 1 5 ; . .. Y ' ' '-c T'!
M EP INSUL EXTRUD INSUL SHLD 3 MIL CU TAPE .: .l-
- '- N- M
-jf
. ' 4.<
*. SHLD .050 HYP JKT CBL W/ PILL G TAPE
.110 HYP JKT'. ."g. 'c '- ~. ry,f:) ' '
T/lCALV STEEL INTLK ARMOR - >T
.c.
M. -. s &. . . '
.: ' LL J BLACK W/R M MDACER SKV-'.
. GROSS TARE .~.
.- C' M ','F~
.; . M. .
. ,PC4A 1 RMT9648 P1537 0 1590' 10050 1385 A Wl BOT 00446 TOP n 9 63 8 REEL NO. 1
.; : .' i.s.
l . f. .
.-PC48 1 RM7836 J1117 0 425' 3280 790 4 g'.. . . l i31.N BOT 00018 TCP 00442 REEL'NO. 2
'L.CASLE CODE EKE JC6"
,>.9 .t .M;.' '-
.'s. m . m. .
.e .
C ..!/ 350 MCM 3 1/C 37/Wi BARE SCFT CU EXTRUD
.M
'.1/
. ^.- 0 4. *:.
. ~ S. , 310 5+ 2, y1 2 L:. STRAND SHLD.115 EP INSUL EXTRUD INSUL '15193-09 ,
.o. ' '
- ..;A C:M : T7.SHLD 3 MK HIL CU TAPE SHLD .080 HYP . - . ,:.7 . '.T
' ~
'M -
- c' t ':.C C. .-
~J'.5- .
c.' '4 . 'ES 'fE. < '5W.dKT O CABLEDJKT EACH CCNDUCTOR W/NO COLOR FURTHER. RED 5KV.. COVERING- + .- 'l ' N C $. [yf;.nM y yPMJRMI836Johna e 310' .- -* J
..,790 .. M, B OT 0 0 04 8 5 TCP 0 00 7 9 8 - JEL' HO . .'2 5 ' .d i}.2245.-.-g@S.": M.
9
'.;~
'"' ' '-~
' -"?
CABLE ECODE KCIC 15575 2965 '.6 '
- STAND REEL CN RIM ONLY-00 NOT LAY ON E!DE '
l .$ ~~
~'
? '
SAFETY RELATED IE I' HEAT SHRIMKA3LE END SEALS i M A T lE R 'l A L R E C E I P T7
- %. R. ? . j3 f/1 CA~E 0 2.$- $
, REELS 3 JS RKs.TH TJ Rw ? 0 " D3-! R;C.ISA/# /5 1
- ' S 5 Gb A 0,.#^ hb-v' /L.i F. E %. acij3 . T. q . c1.F ig,yf 7.
l>,.l. ? - - S **O - .* I' W D
' ,;yg. . ?: .
- v. -
.. * '[. : ' u3-WC r.:~3?a.Ln'.Ni' Q Q i
\
[,.
~:*- .
. ;.,I iSTORE0 h g V' Vg% 'Ql EI, CH ECG ul F.Y S '.!L .. }
m... a. 4,-J.Gy
?" -&c' ~s - -
.- y -Qt.7- 've..l~.b)1]' ' n
~
S. 4l '.'; d+..;~.c ..,'**v- n . . . . : . .,i.. ... ..., TUAE JN 1 l
,; . ,. s . . . . .
lN
~
NOTE 85UdfR:P C"N FON l. .I
% "- ;vg.7 -9.. g4 3 M.-- C-::_-' d.-pf :.? .
7.- .
% Mk::.d
>$ F.dif:,-'
.. G C'.
U e,_.OS .LAY l.N
=" G N.LG . i....",. ".H,4* . CJ
- l
/, .*,- i..
.hl'p -
--' '- -9 . :.n, . . --,%.. i . ..."tn.s9, %. .. , ..
' GL 5 6,A eC L io .I t ai ,etc g e
** t!E INOsNb l W . h -d c., iP :8 ii
~- -
1 PACKING UST W ANACONDA.ERICSSON INC. e !,50 -00 0y% 01 LOAD 2% Genera: CNees h l
-- - . sen..c= cmc am 1 creen .cn .ce~ .ci.cu cesr . . . . - - .~... , .
. j.._ . .
Mari6n Mill..m...,~.. - u.non. ineen. 4sm 4 ..,.....e.e,... o.o....--.~ ,-..~...-
..g ; i... % , ; c. ,;,., g,, g ;
i
, 2/20 '/* o I q 791c6 1 17 0 9 e n i n I i (* t M -i:> c76t r:nf-1?t-1
~
8 T 8 '-
'PUBLIC' SERVICE CO OF N.H.tVNITED , PUSLIC SERVICE OF NEk' HAMPSHIRE ~
I v ENGR C.CONSTRS - THE AGENTS j tUNITED ENGR S CONSTRS IMC
'c E PO 00X 700 . SEA 3 ROOK STATION 5 SEABROOK NH 03874 C SEASROCK NH 03374
; ,.,w.
-- .:,1 ~
am <.s w SPECTOR VIKING 6374 " REELS TO REf'.AIN UPRIGHT" X X X vl-~l 17325 -
...s , .. , s ..... _ m e.. . . c . . .. o ... ~
05 299 ..~:7 p C~ NUCLEAR GENERATING STAT 10N,350MCM 15193.1062 g .,, . . ,s... 4.:.ecq ,- 3 ; 3 1/C 37/W BARE SOFT'CU EXTRUD STRAND .. ,' '. 'i . E ' #El Y- SHLD.115 EP INSUL.EXTRUD INSUL SHLD 3 MIL.}}