ML20132F883

From kanterella
Jump to navigation Jump to search
Rev 0 to Maint Procedure ME-4-810, Low Voltage Power Cable Terminations & Splices
ML20132F883
Person / Time
Site: 05000000, Waterford
Issue date: 12/31/1983
From:
LOUISIANA POWER & LIGHT CO.
To:
Shared Package
ML082320156 List: ... further results
References
FOIA-84-206 ME-4-810, NUDOCS 8510010427
Download: ML20132F883 (38)
v • d • e


Text

i WATERFORD 3 SES PLANT OPERATING MANUAL

,_unums svstru 1

10 ME-4-810 vo;;y; gg c m;

.v v ASIC; O

j APPRCVAL D*" :Dece-be- 'i. 1,95 )

~

kdJ

,t l o.i dd Mm_ snes "P,gj&d 4f 2. [

t q_ C 2 uc., L4

/Q ihdA 6

9 N h A t y s,zes e a s m n yd bM A4M b MM g

m.

L:L' VOCAGE PCGG7. CABLE EEMINATIO:iS AND SPLICES gg "-

hu y

eny ~ 6d s

POR Meeting No.

81-49 Reviaved:

Mh

// PoR:.%-

~,

App oved:

/ _/m<

?"$:e Mazinger-Nuclear u.

b*

/

BERNABE84-206 PDR

DEFAES=Ir."E FE:X2::::I ORAEE:/EZTIS":::K/w'N EZ:K:ES L o.r> QeLTA&6 PowrR. rz2m'up k'ss yy.o:::n:xz m, hE tre s.s a r., z. nm avD %?L e 6$

(if tifferent from Group Isad approval datal FLTE:X:EE STA2t's A.

Change Es-Y 5.

Revistaa un.

O

c. Dalassan v/A l

azases For crAncz, tzvTrms. er Dz:.z-mn l

C nenne.7" e n Ln'e_n RrLITV of PTD d.

cavf.!fe,7*e 2 t.

We $1Mevbfb exitC pulv. 360 tlelt MAYInt)M tre:rs srsut.tntzs

$&n W* ff-W Alt

gag, O

w _ __==

Technical Revu e

' du/4-1 1.

Data l

Does this changa, reviatas, or dalatima: TES ED

..e - y - +*.

1.

Chemes the famility as dasettbed in the FIAE!

M 2.

Change the pesendures as deserthed ta the FIAE2 V

3.

Candmus teess/ P===e= not h w in the FRAEt V

'A.

Cumaan a esadistam er

  • a W= titish ammanda eres.a4 e.1= a s-ad1.sh.Laita a T h.1 1 v

-. % 7 If the ansmee to any of the abows is yes, complace and attach a 10 CFR 50.59 Safety Ev='--'- aw *.

i PEDCIDUIE ETA 1:IATICE M*

An Data A/-8 S - N c.c. navis.

Data j

Departammt Enad Date TDfPCEAIY AFFIDTAL SICIATURES

  • j EIS MAh Data N4C f.9 Matar. Super (or Groep/ Dept. Enad)M[ M Deze 6 2. 6 -N
  • "anperary appneval anst he islammad by QC Baviar, Deparemmat Enad Review and Guesp Emed Approval within IA days.

FmANNY AFFIDTE SICHAT"1E (Chanasa/Dalatiana Only - For 1svt.sions, see Titla Page)

Group Enad Data MD-1-011 Reviaisa 2 31 Ag.,%

6.8 (1 of 1)

~. -, -.

,-_.--,y_.,,.,-w._,

=.

we-====== PToemenza E-4-810 Lsur faltage Pouer Cahla Eevizian 0 t:

- =*==~*=== and myH===

i i

TAE:.I QF waa i.0 PCENIEE 1.0 EEFERIECRE 3.0 N

4.0 PEEERI!!2EE AED L:B::I = IRE 5.0 2E:"AL qCEID 22155

.0 M42EEZAL AND TII: EQU22EEERT 7.0 ACCErfABCE CE2:ZEZA 8.0 Pelt 3RRIEE 81 Psepsencian 4.2 Cutmytag AEG Es.14 tit =segh 10 w==1 Lass /Splicas b

S.3 Cutuping AEi Es. 8 tiureagh. 303 ICE Tezutaal Less s.4 w =r i

9.0 m

iN 1o.0 enemenen 13,: Crisp Terminals and Splicas Reference Quart (2 pages) 14.2 Solid Wire or Strandad Wire Crimp Acceptance Critsiia"(2 pages)

{

10.3 asistas Teeque Redurenes Chart (1 pass) 4 10.4 2menlassas leer valzase Power cables (1 paesi x

7 u.0

- AEp IIrEEENCES L IE OF E N PAGES Title Revistaa 0

.e.

1=M /1' neatales 0

1..

7.

9

=1

1. la Chamsa 2 y
31. 44 Changa 3 e
1. 4, 8. 14 Change 4 1.1;)0 Chge 5 3

I,1, % k a '1,10, s t,9, te4, Y^j*

//A, t.2, t!,14,13 be i

l 12 e.D r7

+g i

L

.d 6

Ap,P rot pres. taosArtoo acssstavT comoEc T*as N

staAcoso wsRf op3.Y i I.I.

nsus.ATCDs boo osO m)}iJM1M i ~.

O

= - = = : -

enw AC:2P"aNCE C2.N.

^

7---

-__-t-.-

I amourr I

()

(!) A samr l i

A W M t19tsartmemmt A M GAA Whabk M M fI

^^

.it ji,)

3 t

a

.-3 id s

, m.

momens a

2 mM Itka

~A

~ t a-g t

emma me g

_ M "*""

N.

EW W R f g-ON, Q.mm.mme e. m m.

mmmmm

@ w num.m.

mim.m. m.m a m.m.

O %

&rn e

p

.~ -

,s W om m m mm.

.as 3 HM s B =.8 se s.mme..mMP m.mmme 3

e-p = met

m..m. s.y. e.mm.as t

s h

+

in m..

..mm m.m.

4

@ o

.summe..m. mma.

@ mams ame mmm.e..m rTwe.m. -me 43

==us amm.m m.,

t) m._m.,

. =. =. a=m w

mmm

.m.me== w.

c W

@ s.

..===

@.a -m.==.. -e _.-

.,5 4

e e

@==m.mmmmm

.a==r

.m==m

.m..

@ m.===..===,.-===sr

==m.--==,

m.. -

f I

l V

Pesenters M Esr. 0 12 W 10.2 l

? ass 1 of 4

'2, f

i 1

1 lll3!LT=ir='==1*..w l

sasch a/:r m u.,a g, - ME-l.-810 LOV VCLTA."E 50WE2 CA3LE a:d!'iA!!ONS i

E M as=,

AND SPLICES D

.u j

(if differmat fran Group Emad.cr M datal

/

V' a-rex = mar et a 6

'd A

& ew w N

'2 c

. na,s r ne. o y

c. D.2 1.

N/A Nr y 6

== na enau. r rs=r, at vr:.t.:s 3

Al4~

s.l.J c J K.-

e..e4.

DJ H. J.1

6. -.,.h n,J fa /.a.

./L

,4 A e r. - o ar-M./

wk.. _

/..,

k a.

14.

vu a/ 'L%

u t,, t. V

~

w NM D ~ '8.J 4=6/

y-2.c-p y 3,,,

  1. Id T.e4.rrf sem i Beries' Data Dees this

,Tef M' (A" deLBtiest g g

+ *M

  • e 1.

Chamen ths *- '1*? as daa***hed ta the FSAE2

/

2.

CLamen the pusenderse as w h=d sa the FEAE2 V

3.

Candmas e-me=/h met desseshed ta the FSAEt V

4.

Cases a asudsmssa es'

  • am specassam adhsah ame==de er esm&d teou,l: La sensedtag, ths 11mLta is t*-=1 ap ece==.e If the ausmer to any of the sheen ta yes, camp 2mte and attack a 10 Cf1 30.59 Safary Evslascias checklist.

D = ').h J 11 aa., v 1 r.rr

,,ae=;an m :.w,= a Q.C. Rester h

Deparamese amad name

upouzr Arracen sumaTears
  • uns M R da., m.-

nasa u - t r-9 9 i

masas. super (or aroup/ Dept. aand) # d a ness 9 25 e*

'l

  • Tw gyswsul must be falassed gge novias, Deparumens amad Amrier and l

oesus amme Jepsvaal asshta 14 dare.

l l

PtsuaEI5T AEFED7E SEELTUIZ (Channes/Deamstems only - For Revistana, see Tit.la Page) i

~ Group Emme Date i

i E>=1-411 1setatsma 2 31 Wh 6.8 (1 M 1) i 1

4

.0 u

-- Procedars ME-4-8.10

  • m T 1 age Pouer Cahla Revisiac 0 i
armine *cas and Splices

,i TA32 CF C:NTEr:3 1.0 7TlllP02 2.0 IzrIzzz 2s 3.0 FIEEEQC:lllllllI3 1

4.0

  • M e*rs arten AED
  • N 5.0 ZIT::1L CDED::: lRS 6.0 tum?n. AEn :Es: tac:ruzzT 7.0 ACCERTAR 2 N ?A S.0 PROCElINE 11 W.

h E.2 Cutaqring ABC Bo 14 through 10 TermLaal Luss/ Splices 8.3 Cataying AEG Es. 8 througlL SCO-lEM Tasm1aal Legs 8.4 t m==s+=g D(

f.0 SEE30:HIS iN 10.0 ATTACRIENTE

'l 10.1 Crisp Ta W a=1= and Splices Referenza Chart (2 pages) 10.2 Solid Wire or Stranded Wire Crisp Acceptance CriteM (2 pages) '

{

10.3 Esittag Tengres Eaderensa Chart (1 page)

L i

k 10.4 hl= Mag Imr Vol: age Pouer Cahlas (1 papel i!.

Y i

11.0 N ABD IEFEEINCES LIST OF EFTECTITE PACES Title Revision 0 a

, M'//

ametmian o a

1,6.7.8,9 changa 1 e

1, la Change 2 p

l 11, 14 Changa 3 e

l 1, 4. 8. 14 Change 4 1.t }0 ChWe S 3

y l

1,1,'isk,1,lo st 9,/*4, "b'

s o l

//4, I.lat.\\ly,LS l

I l

9 i

M i

l i

Maintenance Procedure ME-4-810 Revision 0 Low Voltage Power Cable Terr.ine.tions and Splices 3.3 ul Measuring and Test Equipment (M&TE) used to perform this procedure shall be within the current calibration cycle ss evidenced' by en affixed calibration sticker.

4.0 p m an rors inn trwr?nerous 4.1 PR'E*1UTIONS 4.1.1 Bundling and shaping must be accomplished so as not to apply any force in any direction on the termination.

4.2 LIMITATIONS 4.2.1 0;17. m :r"'sted "f--*-1 Cri,. 'i ;;) eaaer v a..

t t '_.

  1. I 6

c a....u

.. 1 t-; - t, ti; pl;t:d ::;;:.,

-a

--=--ic-t;;:, rin ga -

? -- -:: t;.ai 1 1.;; :. :-licer *er ri;.

LVO ::..

th-O 'O.sf*

y rt-11 5e " r d f:r ;;;;;;;;;; 1; nit;;;+:rrr

~4 d ar a' :'d (m) rirer tr P - r-t -irrt ;;_ 6 A 4.2.1.1 Other types any be used for non-permanent plant equipment as deemed ne=essary, on a case-by-case basis, by the Electrical Assistant Superintendent.

4.2.2 When bundling wires together, ensure separation criteria are met for fire protection, safety classification or other conditions ac-cording to d.-awing LOU-1564-8-288, sheets 10 A through 10C and other sheets as they apply to specific panels and situations.

4.2.2.1 In general, a miniana of six inches of separation must exist between redundant Class IE cables and between safety and non.

safety cables unless separated by a fire barrier.

4.2 3 When shaping, conductors or bundles sust not exceed the minimum bend radius of four times the conductor or bundle diameter.

4.2.4 The disposition of nicked or abraded wires / cables will be determined on a case-by-case basis by the Electrical Assistant Superintendent.

3 i

i l

~

Maintass=ce P-scedure MZ 4-410 1

j Lee Voltage Power Catie Revision 0 5

Ter=1sations and Spl1'cas i

1 4.2 5

  • is procedure 1: taplemented en a:haission =f a conditica i

N=**1*isation Woris Authorisation,. Task Card, Desigs Change or New*

1'** " stica.

5.o r_'"-- L L m r - m The plant s$ny be in any operaticaal mode unen tais peceedure is 5.1

, errors aan =eek een-owev-6.0 wa-es

  • u 6.1 MATEZ:1L 6.1.1 Appropriate aise F DG teasinal lugs and spliosa 6.1.2 Appropr'. ate aise Sarndy sos inaclated terminal lugs bf f.! :
5
!? 5

' ":: t :"_n !:;

c G.C e

6.1.4 Oksatte T-95 Zasalatias Tape er equivalent-y,*

6.1.5 oksnite T-35 Jenkettas Tape er equivalent 6.1.6 okomite Eualeer Spline Cement or equivalent 6.1 7 Stainless steel wire trusa 6.1.8 Appropriate stae TT-alp n) 6.1 9 Freos TF or equivalent p

\\

[

d

,.<}

6.1.10 Class '. int-tree eleta 4

&l 6.2 TEXT EQUIPMENT

,-mr)f 6

'=' >= % a%

s -.-

(([

4.2 J AEP Crispety59239-4 't

.- ri r

  • g ww. ww 6.2 3 sursdy MS-4C (far se 6-43 f

y.: r 4'Y 6.2.4 surney I-35 % for sizes ((

00 MCM)

/

I

s. t. s w e c.o. g CT1r* @el 4 4
x.r=c:/

q,.,V 4

/0 d

.0 4-810 W

Maintenance Procedure Lew Yeltage Pcwer' Cable Revision C

{l 7

Te.=inaticas and Splicas i

i 8.1.4.1 Use" panel trays or troughs, where so equipped for wire mundling.

50TE Observe the minians band radius of four times the conducto-or bundle diameter.

8.1.5 Shape the wire bunce or individual conductors so as to present a nest, uniform appearance but without interferring with panel componenta, novable parta, etc.

CAUTION Sundling and shaping must be accomplished so as not to apply any forse is any direction on the taraination.

8.1.6 Install the Dog. Tag type sable identification tag around all the conductors of each bandle, vid a TT. TAP as close as practical to where the conductors are separated (fanned out) for individual routing.

8.1.7 Determine the proper conductor length by routing the wire to its termination point, adding enough slack (at least three terminal lengths) for possible future roterr.inisation without producing any force on the terislantina, to present a neat rounded appearance.

/* mard.rmeel/ne 5.2 CgIMPING AWG E./J

- - _ " ?S TEAMINAL L233/ SPLICE 5 i

8.2.1 Using a mechanical uire stripper, remove the required amount of insulation as indicated in attachment 10.1 (fi.... *),

taking care g

not to nick or out the wire strands.

(TA / a* d, 4

C 8.2.2 Select the sorrect ratchet type crisping tool as indicated in at-u 'i tacanent 10.1 ( 2 ^..., *. ;.

[

y (S},.Ioe2)

G 6

,.-___.._._,._,.-.._.-.,___,~____,,m.,-

Maintenance Procedure PI-4-810 4

  • I; Low Yeltage Power Cable Eevisic: 0 Teminations and Splices

_~

8.2 3 Select the screact eine terminal lug / splice as indi:sted in at-tachment 10.1 C.^1.. e " '.

(.rA. / o e :)

U scTE 4

Use heat shrink tubing on all AWG 14 througn 10

  1. 7 nsitems.

f e

8.2.4 Crisp the terminal lus/ splice, ensuring that the completed crisp g/7 (rA. / p :

g#.

meets the criteria indicated in Attachment 10.2 Cri.i..f '

C 8.2 5 Where tarainals require a bare.vire (no terminal lug) twraination, i

strip tne wire slightly longer than the terminal requires to preclude clasping the i=sulation under the terminal' screw.

'8.2.6 Attack any required wire identification markers.

83 CRIM?ING AWG NO.8 THROUGH 500 MCM TERMINA:. LUGS 831 Using a sharp knife, remove the required amount of insulation as c ge u

indicated in attachment 10.1. 'fi =

0,' _

3d p.s.J 9 Y S.3 2 If the cable is aluminua, wire-brush the exposed conductors to remove any exide film.

8.3.3 sclect the correct type crimping tool as indicated in attaensent I A D4 1 0. L,,.,.,._.._ -_.u _

C y.s n 834 select the correct size terminal lug as indicated in attacament f r ts*

20.i. ei. = 1 d

8.3 5 Place the sorrect a N eheraknesmhus on the exposed conductor, nel m

i I

verifying that the uggia filled with penetroz.

8 3.6 Using tse applicable crisper and die, if required, perform the correct number of crimps as indicated by the knuried narks on the terminal lug.

S. 3'.7 Wipe the excess penetrox cff tne cable and lug.

7 i

ME T.-810 Maintenance P.ocedure Lew Voltage Powe.- Oable Revision 0 9

Ter=inatices and S; lice:

3.4.7.1 Stretch the tape to at least three-fourths of its origi El width

~

to esaura tightness tnd prevent air chats.

Tightly apply two half layers of Oko6[:as'T" e 635.or equivalent 8.4.8 jacketing tape to complete the splice.

90 M?'0IN s NONE

'N' 10.0 I??iC M N'S a d 9 us A s, ~.e C t.d C

h c c.-

n

~ls

";ter; ;; 0;;.1 (;,... )

y,SA 10.1 M' 2C !;rai;;l ir er

?;1':::

I 8 n e.f m==*t Cr, l<rs'a Y,g4 J /e s.,) e,$ t o.*e r % e i* je-J.la-) wi-s oe 10.2 F200 071 9 1;;es;;;;; Orit;ri; Ch;.t (*

p; :}

4 10.3 Boltins Torque Reference Chart (1 page) 10.4 Issulating Lov Voltage Power ubles (1 page) h 11.0 towrmurs inn grmrncrs 1

9

o r.

c.

- ~ ~

  • gg m

,,e Agy,y::::= -wni u-_ s A:;:: gy-m a.

. __ c:: g N

\\

e T ' !t: 2 j

g

=l :,

=

g=g

-erw-=- c /

.M M

CC:E t=Z 5F' ~

\\

em e==cm

- _ =..-

r mar.

N

=

EED CI l8*2 IA=EAL I=3E are III: HE:lFE ARE

-1/4" 9/ 2"

'39170-AE 2

14=14 m:5EAE TEI h

UI E=1 5':Z:FE N

XF5

\\

OEE 10.L2 3&=IAL FCI S/ 16 "

11/3*"

" *l:v s'=2:FE AllF M

G) 39239

  • 14=14 3C::IAL EMI 1/'"

9/3 "

7

-x E.3.

r4=K 33:FE i

EF21:

1.

AN "m-f=1 Less aplions.shal. ha c=1 sped with 41!? crimpers anJr.

\\

2.

s saz.si

.e -

.rs,u.si.e a

- Resissass.

&3 5

l 3.

AMP FIDC.Basvy Duty

.-' lass may be shaved,to fit regular

"[

sina em-f=1 hiscisa.

L30-1564 3-188 (FC1 E-2110) for the 9

a procedure to do this.

%d M

  • e FIGC1Z g

C b

e

.a q

G r

A 9

4.p '

i

\\s M-4-81'3 1swLaien 0 M

Art.w====t 10.1 (1 of 11 a

l a

1 l

g l

I i

CE33e ei ? Asp EF-m I..". 'mCF. CELE" l

.4

3. i l*Am 2!

AMP PDG 3GIACCN RECS".AL'T/15C*C (.!=sulated)

E

=

E 3 G :Usoct m nemeArn A n u 1 h

=

C*1tmED W3r 05LT; 300 TTJS **Aed I

FEG E3G TU!CCE NdTA T"1Drfnt. INFORML* ION TOOL 3G UPOEMA".IUN RIBE E132 IE5UIJ. TIM STUD AMP EIE!: 5"T.IF LEICIE DOT 50CL NO. &

CR C3 J21 S3E' PAE" NO.

CODE E4NDLE 4

4

(

(&

Tm (P/N)

M.

M4T.

CotAR COD' 4

53405-1 6

53406-1 2-16 m

6 53407-1

${

8 53408-1

(

10 53409-1

\\

59170 Mod. AH 1/4 53410-1

\\

59250 Mod. As i

N 4

53414-1 13/64" 15/64 "

2 DOTS RED CELSE y 6

! 53&l5-1 5 14 ELEK 6

53416-1 AMP INSTIUCTION t

t 0

8 53417-1 10 53418-1 Q

hj 1/4' 53419-1 i'

J 539 0 -1 M

6 I54733-1 5

,ELA 2 6

53964-1 b

16-14 EIAIT 8

53982-1 4

10 53983-1 l1/48 539861 5/16" W 32" IM 5923 M 6

53423-1 12-10 TELLQr 8

53424-1 TELLDE 10

'33425 SEEET IS 1261 1/#

53426-1 F DG EASIEL ECTT SFLICES l

l l

22-16 IIs N/A 11548-1 1/4" 9/32" 2 DOTS 59170 MOD. AH 59250 MDD. AB 16-14 E2K I/A 53549.1 RED & 3LUE 59239-4 13-10 m

I/A 12350-1 11/3:*

3/8" 1 DCT Tr:2.cv e nr2 ht~ s,

====r=1 ealer, colo: cod appli

o co1ered s::19. on :he

+ =- 1, h.

)

MI-4-810 Rav. 0 10 A A::achmen: 10.1 Sh. 1 Of j

l 6

,._-.,_,_-m,..,._,,,,,---,-___y_.

-..-__.,_y_

~

El' :.10.E7

['.

E5-II5U:4"':::D Nii I,::s A5:: 2:,::*I Nr. 2A:::"

, f ~,

i*

\\ Tool Wire :"p h

  • Die
  • Dia Eire Bquiper Sima Isdac Ccler Type N

w-A.-

w.

I w.,r.

22-16 3g.

49935 11/E" 13/H" E

TA

\\ 13-10

.1/4" 9/32" Ks..

==

n a

n - 4c se\\

6&5 7

Elma N

4 8

Grey

  • W

'T

\\

' 'O 2

to trous t

il 1

l 11 eraan 10 x

r IEEEDE 1/0 12 Ptak Capper

(

T-25

\\

. only "I!DEEEE" myd=sulte 2/0 13 Eleck

,s Crtsper O

via N

7 Dias 3/0 14 orangs

\\

e c

"O 4/0 13 Perpia e<

O 250 16 Talaar A

!E3r P

300 17 Misa MlE 330 la Bad 15 31 44R1 17 5e EN Calse 500 10 l

Ersen l

V hess. use m lags win a cr: apers, aurndy :. ass wsta surndy c=1mpers any.

\\

Figura 2 Procedure IEE-4-410 Esg.o A::aelment 10.1 ? age 2 o* 2

.,--.,,-.-,----..-..---,,,_,.-.,-_,._..-_,.e_,

n.--,.._,--,.-a,,

i.

i i

J ccur -ne Ao sruczs Ezr::xts:: czur l"ABLE 2l AMP "SOU S3 E C" US-Us7 m

~

y. s ToNc m:

, m n e u m st u a SCLID 01 S"EANDED WIRE

~

]

SCUS"EAND EIN TONOUE TEIDENALS NM-INFCINA" ION l

TOCLING INF0ENA"IN WIEE EA5GE STUD AMP i1r:IE STEI? LENG"E TOCL NCEBER i

at s=z auc)

SI::1 PAET -NO.

L i

ro m n MIN.

l MAZ.

34106 6

34107 22-16 8

34108 5

10 34109 1/4" 34113 11 M "

4 34119

~34120 I

16-14 6

1 8

34122 7

10 '

34123 l

4g 1/4" 34124 i

EAID TOOL l

16-14 6

1 322833 I

HEAVT DUTT 10 3577_4 IS 1542 0

1/4" 35775 N

6 33456 1/4" 9/32" o

0 32994 M-10 u

10 33457

?

3 2

1/48 33458 g

10 33460 i

8 21/64" 23/64" 59975-1 d

1/4 33461 "Bydrau11 Band Tool a

,~

10 33464 25/64" 27/64"

-AMP Instruction Sheet 6

1/4*

33465 IS 6738 4

1/4' 33469 29/64" 31/64" 2

1/4' 320383 33/64" 35/64" SOLISTIAND (STANDAID) BAIREL BUTT SFuCES i

22-16 N/A 31818 I

16-14 N/A 31819 1/4" 1/32" 49535 12-10 N/A 32151 E4ED TME i

3 8

N/A 34321 13/32" 7/16" 59975-1 l

6 N/A 34322 l 15/32" 1/2" Hvdr-H. u-s roei j

j l

ME-4-810 Rev. 0 11 4 At""'h"*nt 10.1 Sh. 2 of ;

1 i

N

.II T.

,w SOLID WIRE OR STRANDED VIRE

.~......_...,

CRIMP ACCEPTAN"E CRITERIA two t===- i 1

_ l ***** b k l

@ -4) h

//

m.

0

. ll ).I d

q*e 1

\\

  • 4ty
  • G g

.mos y,/

W h

i \\

N '@

k g

,.. EEMEER

'i J -- m 7y

=

Q @ @\\

_ Ts

_=

_g N.-

. l..._ !.'.LS -- (

'.:)

d e*

'N

~

af 6

^

.G 2

N S

G

~

g a

b c

hm

=_s. -

e e me e O

g

<e e ---

e - -.._ _ _ _ _ e - -._- _ _ ~ _ _ _

m -_,

e e-.

---~u O.:

@.e..--

s e-..--

e ---

o -- -

G g

g_

u.

1 l

Procedars W10 Eur. O n

At * =d==a t 10. 2 f

Page 1 of 7.

6 i

l 1;

i g

t Solid wire or Stranded wire

(_'n _ T C '__;:}

Crimp Acceptance Criteria SOLISTEAND iTFE UN-INSULAII'D hh.JS IaccIPTl lnsaect]

M)

T@

f A

)

?

]

=

I 2

y 1

T 5

I m

4 W

1 an munau.a.s uess e

ermap I

b4 Two 4

V 4

o e

~

I fJ mersumus e --s - -- ---

,, - ~

.ee

.m.

@ *** " """' "*"' 8" as====

e nera emoopwine m O ""' "'$$ '"""' ""' " 8'"8 "

@ wee am inamnes far enougn m sumans er senas.

O mee is sammen amusen musumans asse emust smann,

",,,,,",,,,',,'E

,7,, "*"

a ans emmes es, ens aus e ammmme use essa.

I e o""m summe "asamma,amo see massameas een

  • 9 enumamme ennens annus er usumas er aumen, casemasom seconnectsTsusm "888 h

$ tumanume w en imensius er sense lassamme amme sun, assen, er means emmennemen uses.

$ Mnemosermenseg smenes.

Attach:nen: 10.2 Procedura ME M 10 Rev. 0 2.3 Page 2 of 2

.l

9 I

El* L10.89 E-"2C cucts m:.m"I car;

?

  • !!inimum Equivalect in Belt Size Material Torqua in Foot-Pounds T-w as 80 7

1/4 - 20 180 15 5/16 - 18 5111:en 240 20 3/8 - 16 360 30 7/16 - 14 3rmaa 480 40 1/2 - 13 570 48 9/16 - 12 660

$5 5/8 - 11 1900 159 3/4 - 10 300 25 1/2 - 13 440 40 5/8 - 11 A 1 ' = '==

650 54 3/4 - 10

  • Torque *== is 10% above minism. This table applies when a split lock washar is used. If a aanfe=1 lock washar is used, cightan bolt until washer is flat, than back off oma quarter ta=n.

)

Torque valves for se=4"1=== steel belts are as per the required torque requirements of tha==enfacturer for the equipment being hie =d.

C Figure 4 Voltage w'*4==

Spacing to op-M1M== 3 pacing to F.inimum Spacing 1

Rating posits Polarity Ut.are Opposite Pelarity for " Live" Parts Mounted on See Surface Where Held in Free Air to Ground

, l Not Over 125 volts:

3/4 inch 1/2 tach 1/2 inch 126-250 volts:

11/4 inches 3/4 inch 1/2 inch 251-400 volts:

2 inches 1 inch 1 inch Connections, (bolts), must be taped if mintum spacing cannot be met.

Figure 5 b

JN C

  1. d At.achment 10.3 J

Procedura ME-4-810 Eav. 0 6.

Page 1 of 1

d w

t M '.2 PM: ?llM2 CAELEE

'~rA

~; v.s me c.-

L g

4 l'~ h M h M

_ t.

?.

g =, ape 1

- _ QT h..LlY M

ma. -

.,\\

useme= s k

\\

  • )

Nh1 h SpMas Cammes.

\\W

-t A

1 I p//// h

%N ?X ~ -

6 2" =

.= P m

///

% -==

M *.on r55E5 7 f

tr-i 4

4s o5 M5-4-410 Eav. 0 29 **" " 10**

C 1 of 1) y~

E' v%h i

e i

i >.,. -, _.

e o

o

~A.".T T 3 5:S

=

I:P h. /J., FZ0 s..E 1

03AN::Z/ZZ*"'-""'/::""* 2.i,.e.,37 i

trocad::ra 2c. $ 4-f/O 21.*.is k w kl$ 1* hop h bh N m,,M /n.,.: cec / (,"fhe:,

Eff ac::'. rs 3a:a (f.f M **aren: 1:nc G.e.m Es.as sperova.l. da a) 1 Complate 1. 3. er.

A.

Cham.se No. 8 l

3.

Kevtator. No. O C.

Dalat:l.na //4 7A53 ?c!tC31302. r v.a

.,. C1t 5"7 M Al [ ff @- E-2//0

!C bb* h* [*. eu o

.T.-e We r,A- {+e O rc e a **$u ( t a wk

(,u 4hp l\\v.f- -

se e L

.s J

d_24 c Amem e S

10.

' d75

%""".IZD P=A.M.

T O r* ** ---

h Casa 7-SI Tachusen2. Ims.se M. M h<rf #V mace 7-t/ -7 3

/

SU!CT TMI.3&Dll5 3een this change, zuwtatam, or dalecima:

T33 30 1.

Changa the fast 2ity as dancribed La :ma F3AZ:

x 2.

Changs :he proemdures as d

  • w La the FIAE!

4 3.

Candm== casta/ampers:mmscs not <i=e*w in he FIAI!

4 Crusca a esad1**.am of condas: an opers=1as which emmenda er asuld :ssale in ammandiati the 1.ing.es b T =h=* ='

  • p==* *+ -=e* = P

^

If the asseur :s asy of the abswa is yes, camilaca ed ac:ach a 10 037.30.59 Safety IW =**= checklist.

Safety.*.*minactas d

name 7* t/YJ Ta m Ayyusemi

  • 3ase QC Enesar A W E A >_
  • 3ase 7.2 / ~f3 bd ' - G O g /Depee mums fand

.V 3ase M

-E ey y a w v and, v12ftin 1A days.

I j

2 -1 41.1 En,1 stas 1 29 i

o-,

s. s

(.i og 1)

}..

m.,..m____

,TA-:7.FO?.D 3 SIS D2AI'D'EN~AL PROCCURE CEANGE/EI7!s 0N/D"_ E 105 2E;tES-Procedure No. /ne 4 5'/o

,Ti:1s law v.s 4 c, J) _.. r % g

,h,t.,f/e.

- e,$.: J-d. t c.r Iffac:1re Date (if different iran Gcoup Esad approval date)

Comelete A.

3. er C A.

Chcage No. M 1.

Revir.1en No. O Dela:1on#!/

C.

I RZASON FOR CEA.NGE. RE"TISION, OR D" *'!ON

.h t d e d 4 he c.a c. : -.m. d A se.

3. r A, o Ne./7 L,, - (,e /u e (,.s c Ge, C r< e Rav i

.5 L o.s-i.rc y 8-:n S4./ v=)

RIOUIRED SIGNA"CRES Originator ue Data 6-5-8f Technical Review I Ud 2M Data S - S -#J V

SAFETT ETAI,UATION

~Does this change, revision, or dalatics:

FS No 1.

Change the facility as described in the FSAR?

X 2.

Change the procedures as described in the FSAR?

4 3.

Conduct testa / experiments not described in the FSKR7 e

4 Create a condition or conduct an operation which exceeds or could result in exceeding, the -*cs in Technical Specification?

If the answer to any of the above is yes, complete and attach a 10 CTR 50.59 Safe:7 Evaluati checklist.

Safety Evaluation Date 5 ' S - l' 7 Temporary Appsaval

  • Date l

Tauporary Approval

  • Date QC Review I d I=

Data f-6 ff Group /Departman: Head YM[

/r<.6 8%.,/

Data I~-6M7 f

  • Tescorary approval must be followed by QC Review and Grouo/Depar: nan: Head approval vi-JLin 14 days.

I MD-1-011 Revision 1 29 A::achmen: 6. 8

(.1 of 1) l

.. _ ~., _ _ _ _. _. _ _ _ _ _. _.. _ _ _ _ _ _ _,

  • 41"EEFORD 3'SES i

PLANT OPE?.1TTNG MiuU17

.-s CHANGE /EE7Z:0N/DE*.E*"!CN REQUEST Title L.='Gl%

D= 6 Br'W **e-23.s M Sd m Procecurc Ro. W - L A!n i

Effective Date W2-(

_. if different from PM-N approval data) 4:

gg ri eta v f.

er c I

1.

Change No.

3 5.

Revision No. % >-P.)

/ o - T * -f >

C.

Deletion W4 t so - t. -r>

pru emi cop mver. Wrv r cr_ cri nrtmcw Oltc.vul Awinwl M.I L all-llun h:,a m.r rat.lt 4v,,,uf %w 9d50 u.A,ui M tee rhmei., olv.* J,, neen,ve mu,J.A 4.cae 2-EtcIt"'ID.. XItiNL"tf RES Cristnator UAL A A

Date

/* - M 2 -- -

Technical Review -

A/A Am*

Da te *

/e-m.42 -

SAFETT ETALUATION es this change, reviaton, or deletion:

TES NO

(.

Change the facility as described in the F3AR7 2.

Change the procedures as described in the.FSA27 1

3.

Conduct' tests /experimenta not described in the FSAR?

2 i

4 Create a condition or conduct as operation which ex-coeds,'or oculd result in exceeding, the limits in Technical Specifications?

If the answer to any of'the above is yes, complete and at,.

tach a 10 CFE 50.59 safety Evaluation checklist.

Satety Evaluation 0a sa MJ Da ee -

/*+42

~

Group /Dep't. Head Review LIA d44 Date - /r Y-42 Date /0 b -' (NCS)

Temporary Approval

  • Temporary Approvale V W A S-ki#

Date /5// #h M/ -

1:

QC Review -.

Da te -

1f 2w.: es -

PCEC Review U Y b b Data fe-2o-J1 -- Meeting No. -D-46-b P1' ant Manageh-Nuclear Apprqral

/72/MIb = Mate -- /0 / aDM*-

r<

s Temporary approval must be followed by Plant Manager-Nuclear approval within 14 days.

UNT-1-003 Revision 4.

32.9 (1 of 1) 6

I

)

iiLTERFORD 3 SES PLANT OPERA ~ING MANUAL CHANGE /REV;SION/ DELETION REQUEST oeedure No. hF "-3!f_____

Title ked_Ys!..k_gc_h6.ff_Mde.59.Sd_%.d b/lc'S Effective Date

- (if differen fro = FM-N approval date)

C w M et,g_ A_.

S.

a=

C A.

Change No.

2.~

B.

Revision No.

O C.

Deletion HE.WDLEDR C%EGEs_EE.715EL_D3_DELEEE8

\\

L A M_d*d /0d_W_ mlerd_.Mk._h).:tL_%ltr_12bt..PtfriqyLM.sl.ch.

r&@on ms J 44y1 %s :s_stra_y.-w..Was=_cea.csza.u.

i SEQD1EED_2198kDEE3 Originator Mkb D at e ___8_ $ 2.

Technical Review N/A M /~ W _'

Date

_ g//__ff_ /-V A SAFETT EVALUATION Does this change, revision, or deletion:

TES NO Change the facility as described in the FSAR?

I

,{'2.

Change the procedures as described in the FSAR?

. g.

v 3.

Conduct tests / experiments not described in the FSAR?

_X_ _

4.

Create a condition or conduct an operation which ex-M coeds, or could result in exceeding, the limits in Technical Specifications?

If the answer to any of the above is yes, complete and at-tach a 10 CFR 50.59 Saf ety Evaluation checklist.

Safety Evaluation M8

________ Date M 'M,M Gro up/D ep ' t. Head Review M8 pd.,M&_(Date j' MM2____ __

Temporary Approval

  • _______ Date __

(NOS)

Temporary Approval'

___ ___ Date __

QC Review

- __44/

-. Date 9

~.::-2_w__

PORC Revie II_k.. _;,,e. Date 6_J-Qik: _ Mee tin g N o..h2_-M Date "I

2-Plant Manager-Nuclear Approva s " _______

/

'Tecporary approval must be followed by PORC review and Plant Manager-

,s _aclear approval within 14 days.

V UNT-1-003 Revision.3 31.9 (.1 of 1)-

s UATERFORD 3 SES PL1ST OPERATING MANUAL CHANGE / REVISION / DELETION REQUEST Title !d _YL % M _hlh_ 5 l'O!W b_'d Y!IM

?

?ocsture No. HG-S $O.

Eff ective Date (if different frca PM-N cpproval date)

~

G.Q;;;21sLR_ k % a _C A.

Change No.

I B.

Revision No. _C.__

C.

Deletion ZEASQE_IDR_f3ASGL REVISIQH _DE_ DELI H 2H C_le A c:ca.L & __ e

  • S-k p E L U (ser k e__x f uf_ced___ _ _

REQU25D BLQ' 53 k 0 _A

___ Date S'22~C2 Originator _____

Technical Review A)/5 M

" Date SAFET! EVALUATION Does this change, revision, or deletion:

YES NO I

4 *.

Change the facility as described in the FSAR7 J.

Change the procedures as described in the FSAR7

_/xf V

3.

Ccaduct tests / experiments not described in the FSAR' 4.

Create a condition er conduct an operation which ex-X coeds, or could result in exceeding, the limits in Technical Specifications?

If the answer to any of the above is yes, complete and at-nach a 10 CFR 50.59 S ' t Evaluation checklist.

Date __d 5 _N__

Safety Evaluation Group /D ep ' t. Head Revd[N/A d

____ D at e

// _d/_82____

Temporary Approval

  • _______ Date I

'__I_i[/@NOS)

Temporary Approval *

- Date ___ [ ___M _d_M M-[M R.b

-kOTh.__Date 7- / -%

QC Review MN[

_ Dak:

__7

h. M ee tin'g N o E n d__

PORC Review f

s

/

Plant Manage -Nuclear Approvaa. >/- w w _____ Date 2

(L y/

r

' Temporary approval must be followed by PORC review and Plant Manager-uclear approval within 14 days.

g V

UNT-1-003 Revision 3 31.9 (1 of 1) i

a Maintenance Pro:edure ME-4-S'O Low Voltage Power Cable Revision 0 Te:=inations and Splices TABLE OF CON E:;!S 1.0 PUR?OSE

2.0 REFERENCES

3.0 PREREQUISITIS 4.0 PRECAUTIONS AND L2iITA IONS 5.0 C ITIAL CONDITIONS 6.0 MATERIAL AND TEST EQUIPMENT 7.0 ACCEP"'ANCE CRITERIA 8.0 PROCEDURE 8.1 Preparation 8.2 Cricrping AW' No.14 through 10 Terminal Lugs / Splices h

8.3 Crimping AW No. 8 through. 500 MCM Terminal Lugs N

8.4 Terminating

(

I 9.0 SETPOINTS i

N 10.0 ATTACHMENTS 10.1 AMP PIDG Terminal Lug and Splices Reference Chart (2 pages) 10.2 FIDC Crimp Acceptance Criteria Chart (1 page) 10.3 Bolting Torque Reference Chart (1 page) 10.4 Insulating Lov Voltage Power Cables (1 pagel g

11.0 C7rir.A.ar'ENTS AND REFERENCES

~ 4 LIST OF EFFECTIVE PAGES Title Revision 0 1-14 Rarision 0 1,6,7,8,9 Change 1 1, 10 Change 2 j

II, 14 Change 3 1, 4, 8, 14 Change 4 I, a l0 ChHe5 f

i l

4 6

Maintecenco Procedure ME ;-510 low Voltage Power Cable Revisien 0 Te.minctions and Splices 1.0 8'1* *0E E 1.1 Thin procedure presents the require =ents, metteds and materials to

~

be used in terminating, splicing.and connecting low vcitage power cables to perr.anent plant equipment.

2.0 8e err!4CES iD.

2.1 Drawing L30-156 4-B-288, Cable and Conduit List, C M-E-JN ME 2.2 IEEE Standard 384-1977 (Critern for Independence of class II k

Equipment Circuits) 23 AMP (Crimper 59170-1H) Instruction Manual 2.3 AMP (Crimper 59239-4) Instrue:Lon Manual 2.5 AMP (Cri=per 49935) Instrue:Lon Manual 2.6 Burndy (!-35 Hy-Press Crimper) Instruction Manua.1 2.7 okonite Bulletin 776 2.8 The Connection or Control Wire Diagrams applicable to :ne specific work application 29 The applicable Manufacturer's Tecnnical Manual for the spectric S

equipment being worked on g

J', /O aor.5 co2.

Id:diF x 6ero % L w e.r8 p a kor; u.';cre

2. i G 0d7-0 3, !.t.Ceudi h.ou h

s

.u.

gm. 3.co), (fruaae Rep;.m ne< sal. a~d eeteue

~

c9, //

Sai-C*, ^

.u

!..u

."1...aw C o... ~.;, e A. :.. n D

2.4i

<uw.

.u.

30

""' Eu ff fS NES 3.1 The Nuclear Operations Supervisor has granted permission to perform this procedure.

3.2 Equipment and cables to be worked on by means of tais procedure have been electrically isolated and safety-tagged in accordance wita 4

h V

01."-03,-T.s!.as.

s ec w,e.

y anr.s.ca a n - e pe p c,ss,. s,i,.. a

.~

%D 2

b

,e

-cc

,.--.,,---,_,,,m,

,n-p,-.w-,__-,,

_,-,----,.~-n-,_,-,n-

Maintenance Procecure ME-4-810 Revision 0 Low Vcitage Power Cable Terminations and Splices 33 All Measuring and Test Equipment (H&TE) used to perf orm this procedure ~ shall be within the current calibration cycle as evidenced ~

by an affixed calibration sticker.

4.0 EZIQ UIIQHg.,M 2.I,HIIAIIQ12 4.1 PRECAUTIONS 4.1.1 Bundling and shaping must be accomplished so as not to apply any force in any' direction on the termination.

4.2 LIMITATIONS 4.2.1 Only Pre-Insulated Diamond Grip (PIDG) inner grooved barrel, radiation resistant, tin plated copper, compression. type, ring tongue terminal lugs or splices for sizes AWG No. 14 through 10 shall be used for connecting low voltage power wiring of said i

(

sizes to permanent plant equipment.

4.2.1.1 Other types may be used for non-permanent plant equipment as deemed necessary, on.a case-by-case basis, by the Electrical Assistant Superintendent.

4.2.2 When bundling wires together, ensure separation criteria are met for fire protection, safety classification or other conditions ac-cording to drawing LOU-1564-B-288, sheets 10A through 10C and other sheets as they apply to specific panels and situations.

4.2.2.1 In general, a minimum of six inches of separation must exist between redundant Class IE cables and between safety and non-safety cables unless separated by a fire barrier.

4.2 3 When shaping, conductors or bundles must not exceed the minimum bend radius of four times the conductor or bundle diameter.

4.2.4 The disposition of nicked or abraded wires / cables will be determined on a case-by-case basis by the Electrical Assistant Superintendent, 3

4 l

Maintenance Procedure ME 4-310 Low Voltage Power Cable Revision 0 Terminations and Splices i

4.2.5 Itis procedure -is U:plemented on submission of a Condition Identification Work Authori:ation, Task Card, Design Change or New ~

nstallation.

50

  • MT-TAL CSNDr?IONE 1

51 The plant nay be in any operational mode when this procedure is performed.

6.0

"'~~**!L Arn -rM" E0"ToutM" 6.1 MATERIAL-6.1.1 Appropriate size PIDG terminal lugs and splices 6.1.2 Appropriate size Surady non-insulated terminal lugs iL-;fD 5.*.:

Sich ; 'l:_ *~ 5:21 ?::d::ti;; T:;; ;c ;;ui;;;;;;

  • ff 3 'o (j 4 6.1.4 okonite T-95 Insulattag Tape or equivalent 6.1.5 okonite T-35 Jacketing Tape or equivalent 6.1.6 okonita Nuclear Splice Cement or equivalent 6.1 7 Stainless steel wire brush 6.1.8 Appropri' ate size TT-EAP 6.1 9 Freon TF or equivalent 6.1.10 Clean lint-free cloth 6.2 TEST EQUIPMENT 6.2.1 AMP crimper 59170-AH (for PIDG sizes 18-14) 6.2.2 AMP Orisper 59239-4 (for PIDG sizes 10-12) 6.2.3 surndy MR-4C (for sizes 6-4) 6.2.4 Burndy Y-35 Ey-Press (for sizes (6-500 MCM) 4 6

Maintononce Procedura ME-4-010 Revision 0 Low Voltage Power Cable Terminations and Splices 70 LC:E2:aKE SE:;52:a 7.1 Terminaticns and splices are made in accordance with this procedure.

72 A CIWA has been submitted and resolved for any discrepancies encountered during the performance of the procedure.

8.0 EEQ&EDMEE 8.1 PREPARATION 8.1.1 Ensure that all of the prerequisites have been completed.

8.1.2 The outer insulation of a multi-conductor cable may be recoved to within four inches from its point of entry for bundling and routing ease.

8.1.2.1 When a cable enters a motor connection box / pot-head, the outer

(

insulation may be remo'ved as required to allow for ease of termination.

8.1.2.2 Seal the outer insulation jacket and with two layers of Okonite T-35 Tape or equivalent; weave between the individual conductors (if enough room exists) and over the insulation jacket at least one inch.

8.1.2.3 Install the taped cable identification tag on the outer insula-tion of the stripped-back cable.

8.1 3 sundle those wires together whose inner-panel routing will be the same.

8.1 3 1 aundle wires parallel to each other, not crossed or twisted.

8.1.3 2 D'o not bury the wire identification tags in the bundle.

8.1 3 3 Secure the bundles with TY-RAPS at least every six to nine inches.

8.1.4 Support the bundle by securing it to the panel close to its entry point and/or as needed for adequate support.

i 5

Msintenance Procedure Mg-4-810 Low Voltage Power' Cable Revision 0 Ter=inations and Splices 8.1.4.1 Use panel trays or troughs, where so equipped for wire bundling.

NOTE i

Observe the minimum bend radius of four times the conductor or bundle diameter.

8.1.5 Shape the wire bundle or individual conductors so as to present a neat, uniform appearance but without interferring with panel components, movable parts, etc.

CAUTION Bundling and shaping must be accomplished so as not to apply any force in any direction on the

(-

termination.

1 8.1.6 Install the Dog-Tag type cable identification tag around all the conductors of each bundle, with a TY-RAP as close as practical to where the conductors are separated (fanned out) for individual routing.

8.1.7 Determine the proper conductor length by routing the wire to its termination point, adding enough slack (at least three terminal lengths) for possible future reterminination w*thout producing any l

force on the termination, to present a neat rounded appearance.

8.2 CRIMPING AWG NO. 14 THROUGH 10 TERMINAL LUGS / SPLICES 8.2.1 Using a mechanical wire stripper, remove the required amount of insulation as indicated in attachment 10.1 (figure 1), taking care l

not to nick or cut the wire strands.

l l

8.2.2 Select the correct ratchet type crimping tool as indicated in at-tachment 10.1 (figure 1).

l l

i 6

i

1 Maintenance Proceduro ME-4-810 Low Voltage Power Cable Revision 0 Terminations and Splices l

S.2 3 Select the correct size terminal lug / splice as indicatec in at-tachment 10.1 (figure 1).

NOTE Use heat shrink tubing on all AWG 14 through 10 1211222 L

8.2.4 Crimp the terminal lug / splice, ensuring that the completed crimp meets the criteria indicated 1n Attachment 10.2 (figure 3).

~

8.2.5 Where terminals require a bare wire (no terminal lug) termination, strip the wire slightly longer than the terminal requires to preclude clamping the insulation under the terminal screw.

Attach any required wire identification markers.

()8.2.6 8.3 CRIMPING AWG NO.8 THROUGH 500 MCM TERMINAL LUGS 8.3.1 Using a sharp knife, remove the required amount of insulation as indicated in attachment 10.1 (figure 2).

8 3.2 If the cable is aluminum, wire-brush the exposed conductors to remove any oxide film.

8.?.3 Celect the correct type crimping tool as indicated in attachment 10.1 (figure 2).

834 Select the correct size terminal lug as indicated in attachment 10.1 (figure 2).

C Place the correct si:f o\\erminal lug on the exposed conductor,

=t 8.3 5 i

v wu norn) verifying that the l(ugA s filled with penetrox.

I i

8.3.6 Using the applicable crimper and die, if required, perform the correct number cf crimps as indicated by the knurled marks on the

\\_-

terminal lug.

8.3 7 Wipe the excess penetrox off the cable and lug.

i 7

.E_;-810 Maintenance Procedure w

Low Voltage Powe.- Cable Rev sien 0 Ter=1 cations and Sp;1ces 8.3.8 Clean the end of tne cable of the cable and lug using a clean List-free cloth and Freon IF or equivalent.

8.4 TERMINATING 8. 4.1 For screw-type terminations, attact the terminal lug / wire to its termination point, ensuring the wire identification, if so equipped, is visible.

8.4.2 Tighten the terminal screw securely.

S.4 3 Connect the cable to the equipment terminal or cable lead by bolting, and torque connections in accordance wits attachment 10.3 (figure 4).

8.4 3.1 Cables bolted directly to equipment do not require insulating unless minimum clearances as indicated in attachment 10 3 (figure 5) cannot be met.

i Fill indents, voids, and around nuts, bolt neads and terminal ends %*D.

8.4.4 3

with 11;;;; :!;. *7 ;;;i :::d:: tin; t:p:, Okonite T-95 insulating Y$2 tape, or equivalent (as determined by the Electrical Assistant p

Supsrintendent), as indicated in attachment 10.4,

8.4.4.1 Filler is not required waere it is impractical, suen as with small wire splices.

8.4 5 Apply a minimum of one half-lapped layer of Oi; asp

.'!;.*7

i-bbIh
d;; tin; te;, Okonite insulating tape, or equivalent, extending 3h5 past the terminal lug onto the cable to a maximum of 1/8 inen.

Od 8.4.5 Apply a cost of Okonite nuclear splice cement or equivalent on tue h

cable insulation a minimum of two inche's from the terminal lug.

Allow to dry.

8.4.7 Apply.a minimum of two half-lapped layers of Okonite T-95 insulating tape or equivalent over tae s; lice and to a minimum of two inenes over the cable insulation.

8 6

Mcintsnance Procedu.-a ME 4-810 Revision C Low Vcltage Power Cable Ter=insti:ns and Splices 8.4.7.1 Stretch the tape to at least three-fourths of its original wicth to ensure tightness and. prevent ai pockets.

e4 7 8.4.8 Tightly apply two half layers of Okonite2F'35 or equivalent jacketing tape to complete the splice.

9.0 SEIng!NIs NONE 10.0 LIIAGH3EHIS 10.1 AMP PIDG Terminal Lug and Splices Reference Chart (2 pages) 10.2 PIDG Crimp Acceptance Criteria Chart (1 page) 10 3 Bolting Torque Reference Chart (1 page) 10.4 Insulating Low Voltage Power Cables (1 page)

(,,11.0C23dIIMEHIS.AUD_EEEEEEEEES

+

9 6

w' 9

1

  • 0.36 f

m 7 ::: - w-e :,;;; Ago _c,,--e u

.-r-c h--

t

  • QT*

C""" "D

,g

ge, m
::, -

pc-

- w -- g f 5* 331 C:',.".32.

cl:::::

5:::::

37----

C :E C ' 02 C JE M:'i.

Yr.

O C2:E g

C) 16-22 1":EAI, a

Ec:

EED 3"1:?!

AM*

1/4" 9/32"

' 59170-s AE 2

14-16 NA ::3r., w..a I:.::Z C) 3:.0E 1""

l DOT 5 Cag 10-1.::

NA-N *"

5/16" 11/2 "

C U 5 2:?!

Agy

-.g g) 59:29-4 pc';.

14 -16 NA:::EAI wu 1/4" 9/32" E.D.

ELACE ST2.'I XFZI:

1.

AMF TasmLaal Lass ad solicas shal he c4ed wi..h AEF c:rJ.moers a 17 2.

3azural enlar of the insuls:md !=**=1 Lug or Splica

  • =dd----

Rad *me'an Emaistans.

3.

AMP PDG.Haavy Duty ter=inal lugs =ay be shaved, to fit regular size ca-ndnni blocks. See LCU-1564 E-288 (FCE E-2110) for the 9

procedure to do this.

'+w s

I '.

t FICORE 1

..,w e %,,

I i

l I

i b.,,,.**

vr-.4-8 I'J Revision 0 10 At.ach= ret 10.1 (1 of 11 o

e i

I S.

I

, -. _ ~,, _,. _ _ _, - _ - _ _

P.T L10.E7 NON-INST 1TED TERM 2iAL L*JG3 XID SFLICIS K_.TIZINCE CEMC

' dire Strip Teci Wire

  • Die
  • Die Wire Lengths St=her Size Indez Color ype l

n., 5.c cod.

ML,.

I Max.

22-16 gy I'

49935 11/64" 13/6*"

NA NA 12-10 1/4" 9/32" BURNUT 9,8,6 NA NA MR - 4C

&4 l

6&5 7

Blue 4

C Grey 2

10 Brown i

11 Green 7-s BURNDY 1/0 12 Pink Copper Y-35 only "ETPRESS" Hydraulic 2/0 13 Black Crimper with Dies 3/0 14 Orange 4/0 15 Purple 250 16 Yellow MCM 300 17 White MCM 350 18 Red McM 400 19 No MCM Color 500 20 Brown Note: Use AMP Lu,gs with AMP Crimpers, Burndy Lugs wfth Burndy Crimpers only.

Figure 2 i

Procedura ME-4-810 Rev.0-11 0.1 Page 2 of 2

s b

P.

L10.88 a'

PIDG Cri p Acceptar.ce Criteria Char:

d'd 35 g

o!

. oor com.e o on : oo..s.i ws.t. =ua,rj j,f,.

O gg

.mc n.

o

  • e T@

2'k,., A W

O Os-t \\

F nn

%^

-^

-.jD D

_we g

__. -, = -

_. _._ggssg gg qe

=-

s E

--- Q i

=

g

.. _....x.

_ =. W 7,_

C, mo -

N O

,O O

an.~.:

g..,

g G

C O

~. n mon -.

. n

.i.

h e.g gr e _

-- -- 3 mg., L Q-..--

G.--

@c

@ e G---

Q..

G~~~-

- - - ~~-.- ~ ~

e.., _,.

., e ~.

O.....-

O --- --

ia

.,8 g

T.,.P O

a., e g

g..es g.

s.

i Procedura ME-4-810 Rev. 0 12 0.2 Page 1 of 1

t 4

RT L10.89 BOLTING TOROUE RE7!RENCE CHART

  • F4 n 4 _=

Equivalent in Bolt Size Material Torque in Foot-Pounds Inch-Pounds 80 7

1/4 - 20 180 15 5/16 - 18 Silicon 240 20 3/8 - 16 360

-30 7/16 - 14 Bronze 480 40 1/2 - 13 570 48 9/16 - 12 660 55 5/8 - 11 1900 159 3/4 - 10 300 25 1/2 - 13 480 40 5/8 - 11 Aluminum 650 54 3/4 - 10

  • Torque =awf== is 10" above mini==. This table applies when a split lock washer is used. If a conical lock washer is used, tighten bolt until washer is flat, then back off one quarter turn.

- Torque valves for stainless steel bolts are as per the required torque requirements of the manufacturer for the equipment being bolted.

Pisure 4 MINIMUM SPACING REOUIREMENTS Voltage Minimum Spacing to Op-Minimum Spacing to Minime Spacing Rating posite Polarity Where Opposite Polarity for " Live" Parts Mounted on Same Surface Where Held in Free Air to Ground Not Over 125 volts:

3/4 inch 1/2 inch 1/2 inch 126-250 volts:

11/4 inches 3/4 inch 1/2 inch 251-600 volts:

2 inches 1 inch 1 inch Connections, (bolts), must be taped if minima spacing cannot be met.

Figure 5

\\.

Procedura ME-4-810 Rev. 0 13 0.3 Page 1 of 1

4 s

35"" "l5C LT PN POEC1 OAB:1.5 4

H

' '_' ' V Jackettag spe

,,,,,ii1 g '

W_' ' i l %

r g

4

asala=2.ng Tape

- 1 r

g i I _ _ %W h

^

w 11

,,,,D 1 i, y l

Q Emslaar Splias cament e

risere 6 9

N h

O

,\\

Buslene Splias h s

\\b

-.. x ~

2 h

}

jl//// M

_= n X l 6 :"==

za t

77/

i

, _,.~,,a,e i

i Jaakastag Tape Figues 7 15-4-810 Rev. 0 14

'Attachmen: 10.4

( l of 1) h

Retrieved from "https://kanterella.com/w/index.php?title=ML20132F883&oldid=4244762"