ML20132F607

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Rev 2 to Maint Procedure ME-7-001, Insulation Resistance & Continuity Testing. Related Info Encl
ML20132F607
Person / Time
Site: 05000000, Waterford
Issue date: 06/24/1983
From:
LOUISIANA POWER & LIGHT CO.
To:
Shared Package
ML082320156 List: ... further results
References
FOIA-84-206 ME-7-001, ME-7-1, NUDOCS 8510010364
Download: ML20132F607 (65)
v • d • e


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Maintenance Procedure HE-7-001 Insulation Resistance Revisien 2 and Continuity Testing TASLE OF CONTENTS 1.0 PURPOSE

2.0 REFERENCES

3.0 PREREQUISITES 4.0 PRECAUTIONS AND LIh!TATIONS 5.0 INITIAL CONDITIONS 6.0 MATERIAL AND TEST EQUIPMENT 70 ACCEPTANCE CRITERIA 8.0 PROCEDU RE 8.1 Low Voltage Control Motor Test 8.2 Low Voltage Power and Medium Voltage Motor Test 8.3 Lov Voltage Control Cable Test 8.4 Low Voltage Power and Medium Voltage Cable Test 8.5 Low Voltage Control Transformer Test 8.6 Low Voltage Power and Medium Voltage Transformer Test 8.7 Low Voltage Breaker / Switch Test 9.0 SETPOINTS 10.0 ATTACHMENTS 10.1 Power Cable Insulation Resistance Data Record Form (1 page) 10.2 Control Cable Insulation Resistance and Continuity Test Dats Record Form (1 page) 10.3 Motor and Breaker / Switch Data Record Form (1 page)'

10.4 Transfonner Insulation Resistance Data Record Form (1 page) 10 5 Motor and Breaker Insulation Resistance Test Temperature Correction Chart (1 page) 10.6 Transformer Insulation Resistance Temperature Correction Chart (1 page) 1 w

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?.oyision 2 an:t Cantinuity Tes.ang 11.0 CO M 3 AND REFERENCE 3 i

L3T CF EFFCCT::TE PAGD l

Title Reviaisa 2 144 Revtates 2 e,MM S f f l/' A 41,pdf 2; { { lS W"G f 2, r, 'v cwas 2

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McintonSnca Procedure ME-7-0C1 Insulation Resistance Revision 2 and Continuity Testing 1.0 "UR*0sr This procedure provides instructions for conducting de electrical insulation resistance testing (meggering, no high potential tests) and continuity testing on electrical equipment and cables.

2.0

  • T=TREticTR 2.1 Fluke Model 8600A DVH Instruction Manual, 'AN 457000450 2.2 James G. Biddle Company Instruction Manual for the Use of Megger Insulation Testers, RAN 45700072n 2.3 IEEE Standard 43-74, Practice for Testing Insulation Resistance of Rotating Machinery 2.4 IEEE Standard 62-72, Guide for Field Testing Power Apparatus Insulation l

2.5 SAP-08, Condition Identification and Corrective Action 2.6 UNT-5-002, Condition Identification and Work Authorization 2.7 ELAst 2.8 UNT-5-003, Clearance Requests, Approval and Release 29 SAP-10, Temporary System Modifications 2.10 UNT-5-004, Wire Removal and Jumper Control 3.0

== rP rours rTrs 3.1 The Nuclear Operations Supervisor (NCS) has granted permission to perform this procedure.

3.2 The applicable technical manual for the. test equipment being used will be available for use during the performance of this procedure.

3.3 The equipment and cables to be tested using this procedure have been tagged in accordance with UNT-5-003.

3

.Maintonance Procodure ME-7-001 Insulation Resistance Revision 2 and Continuity Testing 3.4 Electronic and electrical devices that =ay be damaged by the test voltages to be used have been identified (by reviewing the applica-ble circuit diagrams) and disconnected from tne test circuits in ac-i i

cordance with SAP-10 or UNT-5-004, as applicable.

i 3.5 Circuits with parallel current paths are to be disconnected to the l

extent that no alternate current path exists other than the path to l

be tested.

I 3.6 All measuring and test equipment (M&TE) used to perform this procedure is within its current calibration cycle, as evidenced my an affixed calibration sticker.

37 Health Physics has issued a Radiation Work Permit (RWP) for work to be performed in radiation areas.

3.8 The area where testing is to be performed has to have a non-explosive atmosphere.

4.0 DDECAUTIONS AMD LTuTTATTONS 4.1 PRECAUTIONS 4.1.,1 Do not test any cables or items of equipment that are in a potentially explosive atmosphere.

If an area is suspect, have the atmosphere tested for explosive gases by the Safety Department.

4.1.2 Immediately before and af ter testing any equipment or cables (particularly in medium voltage equipment), connect a grounding strap first to ground, then to the test lead clips.

4.1.3 The word " ground" as used throughout the procedure refers to sta ti on resund, unless otherwise specified.

4.1.4 Ground straps should remain connected for at least four times the length of time required to perform the test.

4

Maintenance Procacure HE-7-001 Insulation P.esistance Revision 2 and Continuity Testing 4.1.5 During testing or maintenance, the equipment may remain energized; therefore, care shall be exercised to prevent electrical shock or equipment damage.

4.1.6 Post warning signs and barricade the areas in wnich exposed circuits will be energized by the test.

4.1.7 Never magger through motor bearings; i.e.,

from rotor windings to Case.

4.2 LIMITATIONS I

4.2.1 This procedure does not cover all cases that may be encountered

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during the performance of insulation resistance and and continuity testing; but, it does provide the basic safety precautions to be taken, the basic procedural steps for the tests, and the minimum acceptance criteria for each type of insulation resistance and continuity test.

The maintenance procedure for specific equipment having different acceptance criteria or procedural requirements shall take precedence over this procedure.

4.2.2 The input test' voltage snould not exceed the voltages described below unless stipulated by the Electrical Assistant Superintendent (E AS ).

4.2.2.1 Low voltage:

In order to avoid damage to 'certain low voltage equipment, the equipment is separated into two categories:

A.

Equipment that has an operating voltage of 0 to 250 Vac or Vec.

The test voltage should not exceed 250 Vdc.

5.

Equipment that has an operating voltage between 251 and 600 Vac or Vdc.

The test voltage should not exceed' 500 Vdc.

4.2.2.2 Medium voltage:

Equipment that has an operating voltage between 601 and 15,000 Vac or Vdc.

The test voltage should not exceed

  • 2,500 Vdc.

5

I Maintenance Proceduro MI-7-001 Insulation Resistance Revision 2 and Continuity Testing 4 -

i 4.2.3 A low voltage volt-chm-m1111 ammeter (VOM) test meter shall.nga be l

used to measure the potential of a medium voltage circui*

4.2.4 All wiring diagrams and schematics related to the equipment being I

maintained are available for use in conjunction with this procedure.

l 4.2.5 Step completion shall be signified by initia11ng or entering data j

data in the appropriate space on the attachment.

If for some reason a step is not completed, an explanation shall be entered in l

the " Remarks" sections of the attachment and "N/A" recorded in the j

data space.

4.2.6 If any discrepancies are encountered which cannot be resolved within the scope of this procedure, submit a Condition Identification Work Authorization (CIWA) in accordance with SAP-08 l

or UNT-5-002, as applicable, to initiate further corrective action.

The CIWA number and an explanation shall be recorded in the " Remarks" section of the attachment.

4.2.7 The sections of this procedure are written in such a manner that they may be performed in any sequence or individually, if desired, f'

without affecting the end results of the procedure.

u.2.8 Replace any damaged or missing identification labels on electrical equipment.

i I

4.2 9 As a guide to trend analysis, record correctable deficiencies together with the remedial action taken in the " Remarks" sections I

of the attachments.

4.2.10 This procedurt does not provide specific operating instructions for test equipment.

When more detailed instructions are desired,

. i the epplicable equipment technical manual may be used as a guide.

i 4.2.11 Insulation resistance testing of equipment and cables may be ac-complished with or without cables connected to the equipment.

6

Hain enance Procedure HE-7-001 Insulation Resistance Revision 2 and Continuity Testing 5.0 M T" A t-coNDT' Tons This procedure may be performed during any plant operational mode pursuant to the equipment being tested or as determined by the NOS on a case-by-case basis.

6.0 Mite R Tit. Ann TEs? EcuroMENT 6.1 MATERIAL NONE 6.2 TEST EQUIPMENT l

6.2.1 Biddle Model 21359 or equivalent Megger 6.2.2 Fluke Model 8600A-01 or equivalent Multimeter 6.2.3 Tel-Tru Model PT.50 or equivalent Thermometer 7.0 ACCE#TINCE CPTTEPTA 7.1 LOW VOLTAGE CONTROL MOTORS ( Attachment 10 3) 7.1.1 The resistance of each phase to ground sha11 be at least 500,000 ohms (500 kJt.) (8.1.3).

7.2 LOW VOLTAGE POWER MOTORS ( Attachment 10 3) l 7.2.1 The resistance of each phase to ground shall be at least 2 megehms (8.2.4).

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Main esance Procedure Fi-7-CC1 Isac1stion Resistance Revists: 2 anc Conti= city Testing I

73 ME::UM TETEE ICTCES (Attaanaent 10 3) 7.3.1 he minism 1'naulation reaissance ana11 be determined as:

%g Em a (kf.1) usesta N$

'4 Where: la a sir.iam insulation resistance and kV a rated voltage or b IVw &

in MLleeaLua (8.2.5).

YE 732 The minism polarisaties indez (FI) small be as desaribed below for esak slaas of tasalation (ohtained from tae equipment ammeplate).

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2.0-F 2.0 7.4 LOW YE7EE Omr71E CA8:.E3 (Attaamment 10.2) -

7.4.1 Se resistance to ground shall be at least 500 k Afar each essenster La the enkle, inclucing any shielding or saials wiring.

7.4.2 Se resistanee between essenators withis the cable small be at least i megeam (8 3.4).

'C 5.

7.5 LOW YETME POWEI AND MEDIUM YETME CAST.Z3 (Attaanment 10.1) l 7.$.1 he minissa resistasse te ground shall De determined by using the D

fallowing equaties (8.a.3):

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l Maintenance Procedure ME-7-001 Insulation Resistance Revisten 2 and continui0y Testing

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For cable runs less than 100 feet, L = 100.

7.6 lod VOLTAGE "RANSFORMERS ( Attacament 10.4) 7.6.1 The resistance to ground shall be at least 2 meschms per 1000 V of nameplate rating (8.5 3).

7.6.2

  • he winding-tc-winding resistance shall be at least 2 segehms per 1000 Y of nameplate rating (8.5.4).

7.7 MEDIUM VOLTAGE TRANSFORMERS (Attachment 10.8) 7.7.1 ' The resistance to grond shall be at least 2 messans per 1000 V of nameplate rating (8.6 3).

7 7.2 "he winding-to-winding resistance shall be at least 2 aoscans per 1000 Y of nameplate rating (8.6.4).

l 7.7.3 The polarization index (PI) shall be 2.0 or greater (8.6.5 3).

7.8 SREAEERS AND $1dIT0HE3 (Attachment 10 3) 7.8.1 Resistance to ground of low voltage breakers and switches shall be at. least 2 mesches (8.7.4).

7.8.2. Resistance to ground of medium voltage breakers and switches shall be at least 1 mescha per 1000 V of nameplate rating plus 1 segehm (8.7.4).

79 CONTINUITY TESTING E

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Maintenance Procedure ME

-Oc1 Insulation Resistance Revision 2 and Continuity Testing s

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8.0 PPO CEDU RE 8.1 LOW VOLTA 0E CONTROL MOTOR TEST (Attachment 10.3)

I 8.1.1 Ensure that all prerequisites have been completed.

8.1.2 Measure the resistance from the motor housing to station ground (should be less than 1 ohm).

i NOTE i

If the motor to be tested is a single-phase motor, enter the data in the A4 block, enter N/A in the Bg and C/ blocks, and indicate it is a single-phase mocor in the " Remarks" sec-tion.

8.1 3 Measure the insulation resistance of each phase of the motor windings to station ground (should be > 500,000 ohms).

8.1.4 Disconnect the test leads from ground and the motor terminal.

8.1.5 Restore the motor to operational condition.

8.1.6 If the test results were satisf actory, have Operations clear any safety tags previously installed for the motor.

8.2 LOW VOLTAGE POWER AND MEDIUM VOLTAGE MOTOR TEST (Attachment 10 3) 8.2.1 Ensure that all prerequisites have been completed.

10

Maintenance Procedure ME-7-001 Insulation Resistance Revisien 2 and Continuity Testing CAUTION Prior to testing the resistance to ground, connect a ground strap between ground and the motor terminal (connecting the ground side first) to remove any static or capacitive charges.

After connecting the strap, allow a few moments for any charges to dissipate, then remove the strap.

8.2.2 Using an ohmeter set on a low resistance range, verify that there l

are no obvious shorts from any phase to ground and that continuity is exhibited between the phases.

8.2.3 Measure the resistance from the motor housing to the station ground (should be less than 1 chm).

8.2.4 Measure the insulation resistance of each phase of the motor winding to ground.

For motors smaller than 50 HP, the insulation resistance should be at least 2 megohms.

8.2.4.1 For motors 50 HP or larger, record the winding temperature'and correct all resistance measurements to 40 degrees C (see At-ta chment 10.5 for correction factor).

A.

On motors equipped with temperature sensors, the winding temperature may be obtained from the computer, or the motor and motor heater may be turned off and the equipment allowed to cool for sufficient time to reach. ambient temperature.

B.

Af ter the correction factor has beem determined, multiply it by the resistance values obtained in step 8.2.4 and enter the results in the blocks for the correctait insulation resistance.

The minimum accepta-ble insulation resistance shall be determined by using the equation:

11

Maintenance Procedure ME-7-001 Insula:1cn Resistance Revision 2 and Continuity Testing Em OcV +1)

Mascha Where Rm is the minimum insulation resistance in megoh=s at 40 degrees Celsius (104 degrees F) and kV is the machine rating in kV Rms.

8.2.5 Discharge the test voltage to ground until all residual voltage is dissipated.

8.2.6 Perform a polari:ation index test as follows:

8.2.6.1

'Using a megger (a motor-driven one is desirable), measure the resistance of one phase to ground for 1 minute and record the resistance reading.

Continue to measure the resistance for 10 minutes and record the resistance reading.-

8.2.6.2 Compute the polarization index (PI) by dividing the 10-minute reading by the 1-minute reading.

Record the result.

The minimum polarization index for the classes of insulation used are:

CLASS POLART71" TON TMDEY A

1.5 B

2.0 F

2.0 8.2 7 Disconnect the test leads from station gro'und and the motor terminal.

Discharge the test voltage to ground until all residual voltage is dissipated.

8.2.8 Restore the motor to operational condition.

8.2.9 If the test results are satisf actory, have Operations clear

  • any safety tags previously installed.

12

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Maintenance Procedure ME_7 001 Insulation Re:istance Revision 2 4

and Continuity Testing 1

8.3 LOW VCLTAGE CONTROL CABLE TEST (Attachment 10.2) l 8.3 1 Ensure that all prerequisites have been completed.

8.3.2 Lif t all conductors of the cable under test (including the shield wire or shielding).

NOTE Spare cond,uctors need not be tested (steps 8.3.3 through 8.3.5).

8.3.3 Using an ohmmeter, read and record the resistance to ground of-each conductor, including shielding (minimum:

500 kJh.)

8.3.4 Short all conductors together including the shielding.

Then, isolate one conductor or shield and, using an chameter, measure the resistance between the still shorted conductors and the isolated conductor or shield.

Continue until all conductors have been measured (=inimum:

1 megohm).

8 3.4.1 Identify and record in the " Remarks" section of Attachment 10.2 tho'se conductors found to be shorted.

8.3.5 Separate conductors and shield from one another.

Use an ohmmeter to verify that all conductors (including shields) exhibit continuity between their end points.

8.3.6 Reconnect all lif ted conductors and shields to their termination pointa.

8.3 7 Using an ohmmeter, verify that the resistance to ground of the shield connection is less than 1 ohm.

8.3.8 Ensure that all grounding devices used for the test have been removed.

13

~

Mnintenance Procedure ME-7-001 Insulation Resistance Revision 2 and Continuity Testing i

I l

8.3 9 Have Operaticas clear any safety tags previously installed for the cable being tested, if the test results were satisfactory.-

8.4 LOW VOLTAGE POWER AND MEDIUM VOLTAGE CASLE TEST (Attachment 10.1) i 8.4.1 Ensure that all prerequisites have been completed.

CAUTION Sefore and after applying the test voltage, connect a grounding device between ground and the cable (s), connecting the ground side first, to remove any static or capacitive charges.-

After connecting the device, allow a few momenth for any charges to dissipate, then remove the device.

8.4.2 To test the cable, do one of the following:

8.4.2.1 Lift all conductors of the cable under test on both ends.

8.4.2.2 Isolate both ends of the cable from its and point by means of a breaker, switch or disconnect device.

8.4.2.3 Leave the cable attach.d to its and point and measure the cable and load together.

Results may have to be evaluated by the EAS to determine if the acceptance criteria have been met.

NOTE Spara conductors need not be tested (steps 8.4.3)'through 8.4.5).

8.4.3 Using a megehameter, read and record the resistance to ground of each conductor in the cable.

Compute the minimum acceptance g

resistance using the formula:

Rm n (kV+1) (FGGGAL) 3 14 4

--ue.,

-,v

-r.,,--

w

.,.,,...a-,,,

,,---.-,,---,---,..-..--.-,,.-,..n-,...-n,,..

-,,,-,,-,__,,_.,_,_-,a.,

,w,

-w,,-, - - - - - - - -, - -,..

.,-,w

Maintenance Procedure MI.7 001 ssulation Resistance Revision 2 and Osntinuity Testing Where:

Em a the minimum acceptable resistance (in Masons) IcgApfat A 4.

- de i 1

kV s the rated vol.ageA:n caovolts t, p L

the cable length :.a feet (for cable lengths less than 100 feet use L 100) 8.4.4 Short all of the ' conductors together.

Then, isolate er.e concue:or from the group and, using a megehameter, measure the insulation resistance between the isolated conductor and the group of conductors shorted together.

Continue isolating and measuring the conductors until all have been tested.

8.4.4.1 Identify and record in the " Remarks' section of Attacament 10.1 any conductors found to be shorted.

8.4.5 If required, separate conductors and shields from one another and use an chameter to verify that all conductors, including shields, eshibit continuity between their end points.

8.4.6 Reconnect all lif ted conductors to their termination points.

8.4.7 Ensure that all grounding devices used for the tes: have been removed.

8.4.8 Have Operations clear any safety tags previously installed for the cable being tested, if tae test results were satisf actory.

l 8.5 LOW VOLTAGE CONTROL TRANSFCIMER TEST (Attachment 10.4) 8.5.1 Ensure that all prerequisites have been completed.

8.5.2 Measure the resistance from the transformer to station ground (less than 1 ohn).

l 8.5.3 Measure the insulation resistance. to station ground of each of the transformer windings.

8.5.4 Measure the insulation resistance between windings within the transformer.

15 8

4 e

-w,,-

,-e-,~.--e,.,w

,-,n.aw.nwew,-me-,,e-w,

~

--eno-a----wav, e-eo,mm,wwo,,_,,.--,ernw--,,,-.,en-ng---,--w,

,,m,m,ry,--

6 Maintenance Procedure.

ME-7-001 Insulation Resistance Revision I

-and Continuity Testing 8.5.5 Disconnect the test leads from ground and the transformer terminals.

B.5.6 Have Operations clear any safety tags previously installed for the transformer being tested, if test results were satisfactory.

S.6 LOW VOLTAGE POWER AND MEDIUM VOLTAGE TRANSFORMER TEST ( Attace.=ent 10.4) 8.6.1 Ensure that all prerequisites have been completed.

S.6.2 Measure the resistance from tne transformer to station ground (less than 1 chm).

CAUTION Before and after applying the test voltage, connect a grounding device between the ground and the winding terminal (connecting the ground side first) to remove any static or capacitive enarges.

After connecting the device, allow a few moments for any charges to dissipate, then remove the device.

If testing a polyphase transformer, each winding within the transformer should be grounded in this manner prior to any testing.

CAUTION I

Ground all windings of the transformer which are not being tested.

i 8.6.3 Measure tne insulation resistance to station ground of each of the transformer windings.

16

Maintensnee Procedure ME-7-001 Insulation Resistance Revisien 2 and Continuity Testing 8.6.3.1 For power transformers, cerrect all resistance measurements to 20 degrees C.

A.

On transformers equipped with. temperature sensors, the winding temperature may. be obtained from the meter on the transf ormer, or the transformer may be turned off and allowed to cool for suffic'ient time to reach ambient temperature.

B.

Multiply the resistance times the " Multiply By" figure (located.

straight across from the test temperature) as indicated on Attachment 10.5.

CAUTION Ground all windings of the transformer which i

are not being tested.

8.6.4 Measure the insulation resistance between windings within the transformer.

8.6.5 If required, perform a polarization index test as fo11cws:

8.6.5.1 Ground all. windings not under test.

l 8.6.5.2 Measure the insulation resistance to station ground of the tested winding for 1 minute, then 10 minutes, and record the readings.

8.6.5.3 Divide the 10-minute reading by the 1-minute reading and record this value.

l l

8.6.6 Disconnect the test leads from station ground and the transformer terminals.

8.6.7 Have Operations clear any safety tags previously installed for the transformer being tested, if the results were satisf actory.

17

Maintenance Proceduro ME-7-001 4

Insulation Resistance Revision 2 and Continuity Iesting s

8.7 LOW VCLTAGE BREAKER / SWITCH TEST (Attachment 10.3) 8.7.1 Ensure that all prerequisites have been completed.

8.7.2 Using a megehmeter, measure the insulation resistance across each pole (line to load side) of the opened breaker.

8.7.3 With the breaker closed, measure the insulatien resistance between adjacent poles.

8.7.4 With the breaker closed, measure the insulation resistance f rom each pole to the breaker's metallic supporting structure (ground).

8.7.4.1 This test may be performed with the circuit breaker in place af ter the line and load conductors are removed, or with the circuit breaker removed and simulating in-service mounting at the test bench.

9.0 SETMO TNTS NONE 10.0 ATTArHMrNTS 10.1 Power C,able Insulation Resistance Data Record Form Control Cable Insulat' on Resistance and Continuity Test Data Record 10.2 i

Fonn

~10 3 Motor and Breaker / Switch Data Record Form 10.4 Transformer Insulation Resistance Data Record Form n

10.5 Motor and Breaker Insulation Resistance Test Temperature Correction Chart 10.6 Transformer Insulation Resistance Temperature Correction Chart 11.0 QOMMTTMENTS AND ME"EMENrES 18

e.

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SYSTD'.:

TEST DATE:

DEAICNG AND REV. NO:

NO. 0F CO'CUCTORS:

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  • Color codes are different than those indicated. Abbreviate the color dode.in the right margin and use "S" to indicate shields Resistance of shield to ground connections less than I cha l

All ground devices used for tests removed.

/

l MEASURING AND TEST EQUIPMENT M&TE NO.

DESCRIPTION CAL. DUE DATE RDU3KS:

4 PERFORED BY/DATE:

REVIEWED BY/DATE:

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I YOLTAGE 2;SC.A"' ION RESISTANCE VALUE DISC.A!!0N FISISTANCE (vde)

GA-G lGB-G l 00-G L 6A-G l03-G l00-G 8.1.3/8.2.4 l

l TOI2PANCE: Low vcltage control type motors = 500,000 chas Lov voltage power type actors = 2 manchas Medium voltage actors:

Resistance (min.) = E7 + 1 POLAR *. A* ION DTDEI TEST (7de)

CEMS (10 min)

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PI TOLERANCE: 4.16 EY and 6.9 E7 actors: Insulacion class A = min. PI of 1.5 Insula:1on class 3 = mir PI cf 2.0 Insulation c2 mas F = min.PI of 2.0 l

P.EAKERS AND SUITCEES. INSUIATION RESISTANCE TEST TT.ST v.

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Measures shall be established to centrol the issuance of dec_ rents, such as instructions, procedures, and dravin;;s, including changes there to, which prescribe all activities af-fecti 5 cuality.

T..ese reasures shall assure that docu=ents, including chan.ces, are reviewed for adequaev. and ac. yreval for release by authorized pers:nnel and are distribu:ed to and used at the loca icn where the pre-scribed ac:ivity is perfc=ed.

Vetdcr canuals referenced in and used as a part of an approved procedure shall be reviewed for adecuacy, approved ~or use and controlled in accord-ance with established, apprcved docunen: centrol procedures.

Vender nanual.s nav not be used in lieu of written and approved procedures.

Vender _.anuals are not precedures.

Unappr:ved vendor r.anuals ay be.used as resource documents enly.

Procedures v-itten using unapproved vendor anuals shall not reference the :anual, 'rather, the procedure cus s:and alene.

Vender canuals, reviewed fer adequacy and approved for use in our plant co. eratint c. ro c.ra centain valuable infc natica that could be used er referenced in our procedures, saving valuab'e tire and reducing the costs for procedure developrent.

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June 22, 1984 W3K84-1465 Q-3-A35.02.01 TO: Distributio Nd FROM:

W. M. Morgan Nuclear Operat ons Quality Assurance Manager

SUBJECT:

Waterford SES Unit No. 3 Exit Interview Notes NRC Review of Significant Construction Deficiencies (SCD)

Inspection Report 84-29 June 19-21, 1984 NRC Ebasco Lpst T. A. Flippo J. Pertuit L. L. Bass R. Hall M. Harris C. N. Hooper R. Rahl K. O'Gara R. Bently J. N. Woods 9

foy?-fY-d&

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~ F NRC Exit Interview Notes Significant Construction Deficiencias Inspection 84-29 1

1.

The inspection was conducted by Messrs. R. Hall and R. Rahl on June 19-21, 1984.

Inspection Report number will be 84-29.

2.

Mr. Hall closed the following SCD's.

SCD-68, " Spurious Actuation of ESFAS - J3109 Connectors" SCD-96 " Failure of CVCS Pump Train "A" to Start on SIAS" SCD-99, " Safety Injection Tank (SIT) Isolation Valve" SCD-97, " Diesel Generator "B" Turbocharger Failure (pending receipt of change 2 to MM-3-015)"

3.

Mr. Rahl closed the following SCD's.

SCD-102, " Dowels and Shear Blocks" SCD-103, "Radflex Wall Penetrations" SCD-88, "RWSP Nozzle / Liner Overstress (pending receipt of calculations from Ebasco)"

4.

Mr. Hall recommended amending the final report of SCD-96 due to the' further evaluation that has lessened the safety significance of the electro switch relays. He also, commented on.the lack of material failure analysis on the gears of the Safety Inspection Tanks Isolation Valves. He further, stated he was looking at NCR 7680, pertaining to SCD-74, which was closed on inspection 84-24.

He will inform LP&L if any problems are generated by this NCR review.

WMM:CNH:VER cc:

R. S. Laddick, R. P. Barkhurst, F. J. Drummond, T. F. Garrets, D. E. Dobson, N. S. Carns, L. F. Storz, S. A. Alleman, L. L. Bass, A. D. Jones, K. W. Cook, J. N. Woods, O. D. Hayes, W. J. Baldwin, Project Files, Nuclear Records, Licensing Library 4

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Tne above listed equipment has been inspected for the following:

ACCE?~

REJECT Fi:-Uo-8/A-l) ' unit is undc= aged

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3) init is in proper locatien and elevation

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.C/ N PECTOR DATE

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' ACCEPT REJECT Final.

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The above listed equipment has been inspected for the f ollcwing:

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E.V. A.C. EO'.'I? MENT (SCN-S.UE~~l ?ll CD)

.i Installatie: Ch e c'r.lis :

3 Systa=:

  1. /FA Equip =en: 1.D.#,[@- 3 f TA Dra-ing Nt:=be:5#76 f5'5'/

Equip.Typef@e,ac (f..,,c I,ocation:

//(f/3 Vendo: Drav1=g Elevation:

f' 9/

Walder I.D.#

// h Weld ?:ocedur 409 FM?. No:

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9.'

""he above listed equip =en has been inspected for the following:

ACCEPT REJECT

1) no physical da= age
2) unit is in proper location

/

3) uni: is installed in accordance vi:h vendor's X

dra.-ing and/or engineering directives

4),ite= clea:11sess

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o 5) adequate protective covering

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6) bolted connections

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a)

Q.C. I.D.

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b) :orque value N4?

c) cal due date ///A CC. M CS: k/f.'0///]b $3Y$8?

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AM A Q.C. INS?ECTOR DATE

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SYSTEM STATUS SHr.. 4 i

/o/C 77 w.2

//

1 or D=; No.

-Ob Scar:-Cp 5yses=

1) system Release Cut-Off
1) Sys:e_ Release Cut-Off

.has oces..Ted has no: occurred

) Complete verk before
  • Relow ree.ev not required if *.his block gy,g,= g,1,,,,,

checked.

Yes

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No Asst. Sup:. Scar:-Up Isi:ial 4

3) Post Syste: 1elease L'ork Authoriza:1os No.

Reviewed:

Asst. Sup:. 5:ar -Up Senior Resiuan: Eng:.neer Projec: Superi=censen:

Assistan: Cons::vetice Superintenown:

fo/p-fYSOC

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F/R

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ED ASCO SERVict! IN on.oMa CD ti1/t M FIELD CHM 4GE REQUEST U

. e t. be filled.us Ly C.n.trucri.n M MiM E-N T U

Ssst.. s 1thov tottion 5 es. be tilled cut by E.,e.ee.i.,

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Pr.jece5,pr Dept fe.dboek Rep POL B gMC) k

Attachant to MC-1 Spacification FCR-M-62_

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b TORQUE VALUES FOR EQUIPMENT ANCHOR BOLTS

~

(FOR MATERIAL OF ASTM S?ECIFICATION SHOWN EELOW)

P serial No.

No.inal Bolt Size Threads Per Torque Values in FT. LB. for (Dia. in inches)

Inch Anchor Bolts -(F27.ieum)'

A-307 A-193 A-325 CR. B-7 1

1/4" 20 6

11 15 2

5/16" 18 11 20 26 8

3 3/8" 16 19.

34 45 4

7/16" 14 30 54 70 5

1/2" 13 45 81 100 6

9/16" 12 66

.119 145 7

5/8" 11-93 167 200 8

3/4" 10 150 269 355 9

7/8" 9

202 427 525 10 1"

8 300 644 790 11 1 1/8" 7

474 1002 1060 12 1.1/4" 7

659 1392 1495 13 1 3/8" 6

884 1868 1960 14 1 1/2" 6

1057 2234 2600 15-1 3/4" 5

1884 3982

-4600 16 2"

41s 2721 5749 6450 Tensile strength of Anchor Bolts (working stress) are as follows:

ASTM A-307

-64000 PSI A-193 125000 PSI GR B-7 A-325 105000 PSI NOTE: This table should be used only when manufacturer / supplier of anchor bolts'does not furnish torque values. In all other cases follow r.anuf acturer's recoussendation.

S C-E P wer Syrt:m3 IeL203/688-191L

', 9,

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// 4 '[c' 7

~i Comoustion Engmeenng. Inc.

Jesex 99297 e-M i

(

1000 Proscect HiH Road

['t-Windsor, Connec:: cut 06005 POWER

, l ' 'l M SYSTEMS

_0 G liO J P / M '

d Combustion Engineering, Inc. P.

O.

Box 150 Killona, La.

70066

4sga20pf, Louisiana P I

L-S F-711 Th 4 P.

O.

Box B d

p 4 }< 7pg o

4 Killona, La.

70066 May 15,1984 f:

Attention :

R.

P.

Barkhurst Q3

,f?

S. y,,s,- t -

Subject:

PLANT PROTECTION SYSTEM MODIFICATION

~-

During May of 1983, Electro-Mechanics, Inc., performed a modification to the plant protection system at Waterford under CIWA 834978 incorporating DCN-IC-1375. The modification procedure required that the technicians initial Tables I and ll as the wiring changes were made.

However, there was not an obvious place to initial and, as a result, initials were omitted.

Thit error has been corrected by Electro-Mechanics and a statement explaining the omission was added by the Electro-Mechanics QA/QC engineer. CE has reviewed the attachment and finds the corrections acceptable. It is recommended that the attachment be added to the work package.

If there are any questions, please contact Carl Whitaker in the CE site office.

Very tr ly yours, S.

A.

Toelle f CE Startup Manager SAT:RWC/dps cc:

B.

Duncan

[,.,

T.

Gerrets J.

Moulton

- LV i

J.

Veirs Central Records /

~

Nuclear Records C

FAR-9270-439WB File

&ffhS$$

h l

_ - -.

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