ML20132F342

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Rev 1 to Administrative Procedure MD-1-007, Preventive Maint Task Identification
ML20132F342
Person / Time
Site: 05000000, Waterford
Issue date: 08/08/1983
From: Hereford R
LOUISIANA POWER & LIGHT CO.
To:
Shared Package
ML082320156 List: ... further results
References
FOIA-84-206 MD-1-007, MD-1-7, NUDOCS 8510010304
Download: ML20132F342 (60)


Text

{{#Wiki_filter:0 WATERFORD 3 SES PLANT OPERATING MANDAL LOUISIANA POWER & LIGHT N.E SYS MD-1-007 REVISION AUG - 8196e POM VOLL'ME R APPROVAL DATE: POM SECTION 1 EFFECTIVE DATE: ADMINISTRATIVE PROCEDURE PREVENTIVE MAINTENANCE TASK IDENTIFICATION LP&L W-3 RECORDS UNCONTROWED COPY SAFr - l-RELATED TESTING, DO NOT USE !N A-MilNTENANC:., OR OPdaATIONAL ACTIVITY PORC Meeting No. 94.; 7 Reviewed: _ ;[ i'PORC Chaig.an Approved \\ I A, ( 'O Plant Manager- ~ Nuclear [O/A"h 2Ob ggogg;;4830227 gy BERNABE84-206 PDR i

k'ATERFORD 3 SES PLANT OPERATING MANU AL CHANGE /REVISICN/DELET!ON REQUEST e 'C n?/L $ ' s $e w n c ".:5-de n T.ud P.ocedure No. M 0 - l~ C 0 ~7 Title - e (if different from PH-N approval date) Effective Date Cerelete A. 9. er C Change No. __ M O A. / B. Revision No. NO C. Deletion 07ASON fop cuiNGE. REVISION. OR Derp rog 02{:h r-Go uire.ar,h Sr-(en O flcla a rc v n 'oes u J REOUruED STGNA URES Date h I /9 N N lb -r Originator O Y-T bD Technical Review N D MN Date SAFETY EVALUATION TES NO Does this change, revision, or deletion: N 1. Change the facility as described in the FSAR? X 2. Change the procedures as described in the FSAR? k 3 Conduct tests / experiments not described in the FSAR7 4. Create a condition or conduct an operation which ex-ceeds, or could result in exceeding, the limits in Technical Specifications? If the answer to any of the above is yes, complete and at-ety Evalua. tic ch eklist. tach a 10 CFR 50 e kNkND* D Date N- -b Safety Evaluation Head Review Y b N h % N\\Y Date M -N'I \\ Group /Dep't. Da te (NCS) Temporary Approval' Temporary Approval

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_J M M Date 7-F-M QC Review PORC Review. lebMI DUe ekfl Meeting No. D 7' PlantManadrINuclearApproval h5 "#' Date

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'Te=porary approval must be followed by Plant Manager-Nuclear approval within 14 days. I UNT-1-003 Revision 5 34.9 (1 of 1) l

Ad=inistrativ e Procedure MD-1-007 Preventive Maintenance Revision 1 Task Identification 1.0 PURPOSE 2.0 REFEREN CES 3.0 DEFINITIONS h.0 RES PONSIBILITIES i 5.0 PROCEDURE 6.0 ATTACHKENTS 6.1 PM Status Sheet, Example (1 page) 7.0 COMMITMENTS AND REFERENCES LIST OF EFFECTIVE PAGES Title Revision 1 1-5 Revision 1 1 I i 1 .r v - w m-w ..n-g an, ~ -e-w, ye -,----,.---n-,,4,

Administrative ProcGdure MD-1-007 Preventive Maintenance Revision 1 Task Identification 1.0 PURPOSI This procedure provides guidelines and instructions for determining the preventive maintenance (PM) requirements of Waterford 3 SES plant equipment. 2.0 EEFERENCES 2.1 PMD-MD-003, Preventive Maintenance 2.2 MD-1-004, Preventive Maintenance Scheduling 2.3 UNT-7-004, Technical Specification Surveillance Control 2.4 UNT-5-002, Condition Identification and Work Authorization 2.5 FSAR, Section 13.5.1.3 3.0 DEFINITIONS 3.1 Preventive Maintenance (PM) - As used in this procedure, preventive maintenance includes the periodic scheduled inspection, calibration, testing and servicing of equipment to detect or avoid conditions which may degrade plant generation, jeopardize personnel safety or lead to equipment breakdown. 3.2 PM Status Sheet - A form for recording recommended preventive caintenance and other pertinent information for review of applicability to Waterf ord 3 site equipment. 33 PM Co==ittee - A group representing each responsible department that coordinates and approves the PM Program. 4.0 FESPONSISILIHES 4.1 The Maintenance Superintendent-Nuclear (MS-N) shall be responsible f or the overall esta blishment, implementation and coordination of a PM Program which addresses manufacturers' suggestions, ASME codes, IEEE codes, ASTM specifications, etc. 2

Administrc ive Procedure MD-1 -007 i Preventive Maintenance Revision 1 Iask Identification 4 4.2 Each Department Head shall be responsible for reviewing and approving the reco= mended PM tasks for the equipment in his discipline. 4.3 Each department is responsible for identifying and evaluating PM tasks related to its equipment. 4.4 The Department Planner and Scheduler (P&S) is responsible for ensuring that the PM tasks are properly scheduled and that the applicable records are maintained. In addition, the P&S shall 4 coordinate PM tasks with the other departments. 4.5 The Department Supervisors are responsible for ensuring that PM tasks are completed in accordance with the schedule and that the task sheets and attachments are properly completed. 5.0 SRocEDURE 5.1 PH requirements are identified by one of the following methods: 5.1.1 The department shall prepare guidelines for determining generic maintenance requirements (e.g., instrument calibrations). These guidelines shall contain: A. A generic description of the components to be included. B. The method by which the components are identified for inclusion in the program. C. The guidelines for preventive maintenance to be perf ormed. D. The maintenance frequency guidelines., E. The method for initial scheduling. 5.1.2 The responsible department shall: A. Identify components whose maintenance requirements are not included in section 5.1.1. 3 =

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m .m 5 Tll LOUISIANA b-P OW E R & LIG H T, INTER-OFFICE CCRRESPONCENCE / = s um w: lisysTEM urur April 24, 1984 W3KSt-0926 Q-3-A35.C2.29 TO: R. P. Barkhurst -Riant Mtnager-Nuclear kg-M*'$ % FROM: W. M. Morgan Nuclear Operaticas Quality Assurance Manager SL*BJECT: Quality Assurance Audit SA-W3-QA-84-01, Finding Nu=bers 1 and 2

REFERENCE:

1. Inter-Office Correspondence W3B84-0119 dated February 2, 1984 from M. A. Triggs to W. M. Morgan 2. Inter-Office Correspondence dated February 2, 1984 from M. A. Triggs to L. F. Stort Finding Number 1 Corrective action verification was conducted for the subject audit finding with the following results: 1. An inter-office me:orandum was sent from M. A. Triggs to L. F. Storz, S. A. Alleman dated February 2, 1984, requesting a review of the discrepant =anuals. 2. To date five (5) of the 584 manuals have been reviewed, according to the documentation which was reviewed. Central Records personnel are unable to complete the corrective action necessary to clcse this finding until the manuals have been reviewed and a deter =ination made as to whether they are safety related er not. 3 1s finding is still open and will remain open until the =anuals have been reviewed. f6/k"h' 50 $ /Q3' t

A w. TO: R. P. 3arkhurs: April 24,1934 W3K34-092c Page 2 Findine Nu=ber 2 The planned corrective action stated in subjec: reference nu=ber 1 is acceptable provided the Records Type List (RTL) and the co=pu:eri:ed records systems are crossed referenced to each other. A verifiention audi: will be perfor=ed on July 1, 1984. This finding is s:111 open and will re=ain open until the verifica: ion audi: has been performed. Your supper: in ensuring cc=ple: ion of the necessary ac:fons required to close

his finding would be appreciated.

? If we can be of fur:her service, please feel free to call on us. WMM:GMW:SSTG h A::achmen:s - (1) SA-73-QA-84-01, Finding Numbers 1 and 2 (2) Inter-Office Correspondence from M. A. Triggs to L. F. Storz, S. A. Alleman dated February 2,1984 (3) List of Discrepant Technical M.snuals cc: R. S. Leddick, F. J. Dru=mond, T. F. Gerrets L. F. Storz, S. A. Alleman, J. R. McGaha, N. S. Carns, A. Pastor, J. N. Woods, D. E. Dobson, M. J. Wise, C. E. Norton, J. J. Denkevitz, Cen:ral Records, Nuclear Records a y e__y ... _,, _,, -,_, _ _ _,.r, c yo.- _. ,r .r., .w,.,,m,m,.,_

.s s -ma- .a.w 6W Qc Louis AmA Sme as F G W E R & LI G H T / INTE.A-OFFICE CC A AESPCNCENCE w::a scum e m cs sysme e 7ebruary 2, 1934 p.- ,N ' ? // a i l /.% 2 TO: L. F. S:::: %.5,.A.Alle=an Q I.; .,,[ 710M: M. A. SI'3JEC*: QA Audi: No. SA-W3-QA-34-01 Finding No. 1, !:ess C & D In accordance with Cir-4-007, Con:rel of Plan: Manuals, See:ica 5.1.10. "the responsible Group /Depar ~ en: Eead shall ensure a review for technical ec=penen: rpplicability". During a recent audit, it was discovered that discrepancies enis:ed in the cc=pletion of :he Docu=en: Review Checklist for Plant Manuals. A:: ached for y:ur use is a nu=erical listing of all plant nanuals which V 11 require an additional review and ec=pleted Docu=en: Review Checklist because:

1) During the previous review, the technical reviewer failed to specify whether the =anual was safet/-rela:ed or non-safety related.
2) No Occu=en: Review Checklis: was filled out as evidence of a technical review or the checklist was inadver:ently misplaced.

The discrepan: =anuals that were issued as controlled copies to individuals have been recalled and will be required to be re-reviewed prior to controlled issue. The =anuals in this category equal 28 centrolled anuals. In addition, SSI. nanuals issued controlled to the PE Library and to Dee Wal:ers' ~Library nave ceen pulled off the shelf, not recalled, but will also require a re-review to be used for safety-related work. Per cur neering with Law Myers on 2/1/84, co=ple:ed checklists will be received fr:s he.anuals identified en the cc=puter printout provided to his and Cen:ral Records will ensure copies are placed in all appropria:e =anuals. Please provide cn esti= ate of when this review process can be expected to be ce=pleted as I need to close cu: the finding. MA*/nbd [9H /> 5 < Attach =en: r,, 1 > ec: D.E. Dobscu, T.T. Gerre:s, W. A. Morgan, C.R. 3ryan, C. Packer 4 oM-f % 2M 13

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I m 007 - Con:rol of Plant Manuals (Deletien) , ? WIIJ 07: 1.P&L W-3 RECD 4BS ~ UNCONTROLLED COPY = = ~ d p was perf :=ed > a:e d A-' a [n3* applicable), S e PCR0 has reviewed : $f/.}'d$htid9Tjh86a: (as applicable), tha. L' sh auclear safe:7 tha: a change to the To: is/was no: adversely adfected. RECOMh.: Q ED ORDER OT PORC MEMSIR PORO MEMBER FOR LPPROVAL DA Z Ew l sicNATURE YES l NO / Mainte=asce ( I f 27!8Y-i Superi=:enden: ki ( / / / Operations / 6/2f/'ff/ Supe:i=:enden: y Q, (Y\\g Radiarie: Procactie S EY Y f mj Supe:1::enden: V b ge i';;';;M:"' /bFC Assista=: Plant / / Ms: seer 4 l T/ M./ff y 5' CRC Meeting No. W-W Item No. /Z. d. Date: This ite is ree m nded is: spp;cva17 @ TE3 NO This ita= requires S10/530 teview prior :: L placenta: Lou? TE3 - @ NO If yes, ensure dec=a::::ios supper:ing reviav is a: ached. This ite requires QA review prior to 1= places:ation? C TE3 @ NO 1 OA F.T..E'J Reviewed by N/A DATE ) Co:parate QA Manage: J ?_/0*T 'd_WAT-NCCiEAR AP** OVAL i Cc=:ents: 1 Approved by (abbd DATE [ b / /h f t l Plan: Mr.nzar-h claar fo/A -19' 20.4 n /Y3/

=_ _. t ~ WATERFORD 3 SES PLANT OPERATING MANUAL CHANGE / REVISION / DELETION REQUEST k ?rocedu:e No. O N T-41-007 Title Cc/>Drot M kp f :MA44ss s' Effective Date / y/c/fc (if different from approval date) Cecolete A. B. and C A. Change No. N/A l[lPe=nanent (([ Deviation Expiration Date B. Revision No. A C. Deletion l@TES l((No DESCRIPTION OF CEANGE OR REVISION REASON FOR CHANGE, REVISION, OR DELETION OJu T-4 -007 Nd.f $2P REAACED SV fA h-6Cd TM CD %~& i bF llEMb ort 01Anso ALS 2PFECTIUt= $0~N.-W 1 ~ REQUIRED SIGNATURES w h,.e DATE M 8'$'[ ORIGINA'"0R @ SArETTREvIEF~'g D es this change, revision, or deletion: l I. Change the facility as described in the TSAR 7 TES NO V l 2. Change the procedures as described in the FSAR7 TIS NO v 3. Conduct tests / experiments,not described in the TSAR 7. TES NO & 4. Require a change to the Technical Specifications? YES No u f If the answer to any of the above is yes, complete and attach a 10CFRSO.59 Safety Evaluation. k_ w_[1/m DATE bf-f"EY l SATETY REVIEW Y A 8/8 DATE l TECHNICAL REVIEW GROUP EIAD REVIEW Nh.M DATE ##8@ DATE TEMPORART APPROVAL * (SRO) __ { II.MPORART APPROVAL

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  • Temporary approval must be followed by Plant Manager - Nuclear approval within 14 days.

UNT-1-003 Revision 7.7 (1 of 1)

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e l[* f t {,C U L C [ 0.I M ' C._;.[_)tS[ P O W E R & L i G H T / INTER-O F:!C E CO R A ESPON O E uc: s scum c r._ r.2s s v sw Ncve=ber 28, 1983 W3C83-0286 E r. F. I TO: P.V. Prasankumar 3 FROM: M.P. Flasch L i SU3 JECT: Maintenance Required for Equipment Qualification L In respense to the request of the P.M. Co=mittee, I am f attaching a complete listing of all safety-related equip-i ment, covered by the NUREG-0588 response submittal, requiring i refurbishment or reolacement to maintain its cualification. 7 ~ This list will supersede all previous lists furnished you i en the same subject. l This is a ec=plete listing of all equipment covered by NUREG-0588; it is not a complete listing of all safety- [ related equipment requiring refurbishment or replacement to maintain qualification. Except for correction of errors or as the result of new developments in the technology, we do not anticipate any additions or changes to this list. l 8 4 L h/ / p f (h W/ 0 1..r. Flacch i JRM/JV/avd n Oc: M.J. Veteto, M.V. Hamilton, R. Legere Attachme

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I k l EQ MAINTENANCE REQUIREFENTS b L k Equip =ent identified on the following sheets is safety related; it has been f qualified to the requirements of NUREG 0588, IEEE-323 IEEE-344 and all applic-able NRC Reg. Guides. However, this equipment is not qualified for the full 40 years design life of Waterford 3 -but is qualified for a shorter period of ti=e. At or before the end of its qualified life, this equipment must be re-i placed with new, qualified replacements or refurbished using new, qualified parts l as specified herein to requalify it for an additional time period. E Where refurbishment is specified on these sheets, the maintenance supervisor may [ elect tc replace the entire ce=ponent with a new qualified ce=ponent or he emy replace only those parts which are identified herein whichever method is more cost effective. [ This is a complete listing of all safety-related electrical equipment from the NUREG 0588 submittal. It is not a co=plete listing of all safety-related equip-3 ment requiring periodic refurbishment to maintain its qualification. t t i L (, i l ? C s r c l t e i c. L P / G h ' 7 A~ B 2 5 )77AC//NEW G I I;

6 TARCET RCCK VALVES VALVES A.TCTED AND MAIhTENMCE INTERVAL REQUIFID I' P r F 2 LNID E3ASCO TAG NO. INTERVAL ? NG 609 3NG-E671-1 5 year RC 31S4 2RC-E2557 A RC 3183 2RC-E2558 B h RC 1015 2RC-E2559 A [ RC 1014 2RC-E2560 B RC 3186 2RC-E2561 A r I RC 1017 2RC-E2562 A SI 1161 A 2SI-V-1587 A SI 1161 B 2SI-V-1588 B CVC 218 A 1CH-E-2503 A CVC 218 B 1CH-E-2504 B i CVC 216 A 1CH-E-2505 A [ CVC 216 B 1CH-E-2505 B [ 6 NG 610, 3NG-E671-2 NG 709, 3NG-E671-3 i NG 710 3NG-E671-4 NG 809 3NG-E671-5 (} NG 810 3NG-E671-6 ( NG 909 3NG-E671-7 NG 910 3NG-E671-8 l ,I Maintenance to be performed: i Inspection, replace =ent of o-rings indicated on attachment I t i C C: E t [ l e t { ( T k

. d..: 2.. . d u.d aEr$1

1. sa l. - =i.

s IID SO. 3IA500 ~!.G NO.

  • S In ERVAL e-1.... :.:... _

. - ~. - JC 401 2G F1512 A/S ".0 yr. gfg

606 2G F1513 A/B 8 yr.

25 l' 7C 109 23 F1518 A/B 20 yr. g/g ~ 7C 209 2CE F1529 A/B 20 yr. N/R W 143 3CE F175 A/S 20 yr. R/r { 7C 103 1CE F2501 A/3 8 yr. 25 ) 1033 23D F606 20 yr. N/R ^ j ) 103A 23D F604 (2) 20 yr. N/R ) 102A 23D F603 (2) 8 yr. 25 ,i ) 1023 23D F605 (2) 8 yr. 25 s 3L 406A 2SL 7602 20 yr. N/R 3L 107 2SL F1504 A/3 20 yr. 4 yr. 3L 105 2SL F1501 A/3 8 yr. 25 3L 203 2SL F1502 A/B 8 yr. 25 3L 303 2SL F1503 A/B 8 yr. 25 3L 404A 2SL F601 8 yr. 25 j 3L 4043 2SL F603 8 yr. 25 3L.204 2SL F1505 A/B 20 yr. N/R 3L 304 2SL F1506 A/B 20 yr. N/R 3L 4063 2SL 7604 20 yr. N/R 4 ? 105 2W F104 A/B 8 yr. 25 Ri 104 2W F157 A/B (2) 8 yr. 25 ? 106 ' 2W F105 A/B (2) 20 yr. N/R ai 105 2W:n F158 A/S (2) 20 yr. N/R 3 125A 2CS F305A 20 yr. N/R 3 1253 2CS F3063 20 yr. N/R C 538A 3CC F240A (2) 20 yr. N/R C 53E3 3CC F2413 (2) 20 yr. N/R

710 2CC.F243 A/B (2) 8 yr.

25 413A 3CC F268A N/R

4133 3CC F2693 N/R
  • 963A 3CC F130A 20 yr.

N/R

9633 30C F1313 (2) 20 yr.

N/R 641 2CC F146 A/B (2) 20 yr. N/R 713 2CC F147 A/B (2) 20 yr. N/R

835A 3CC nt148A 20 yr.

N/R 8353 3CC n:1493 20 yr. N/R ! 807A 2CC F154 A1 (2) 20 yr. N/R

8073 2CC F157 32 20 yr.

N/R

808A 2CC F155 A2 20 yr.

N/R

8033 2CC F156 31 20 yr.

N/R 4 ] 'R - tjet Required. d ~. _ -,.,, _ .._.,_,,,,.~_,.--,m._

.. J._ ...L L ' .g. 3.

)__ ;~ E'. ru.

= DV

~

.23A . C:: F15S Al 20 yr. N/* ?233 2CC n61 E2. 20 yr. N/R ?;2A 200 F159 A2 20 yr. N/R

223 2C n60 31 (2) yr. 20 N/R 536 200 '"M159 A/B 5 yr.

327A 2CC F159 A2 20 yr. N/R 727 3CC 71201 20 yr. N/R 563 3CC n213 20 yr. N/R 100A 30C F122A 20 yr. N/R 1003 3CC n233 20 yr. N/R' 101 3CC n33 A/B 20 yr. N/R l in2 300 F132 A/B 20 yr. N/R l 520A 2AC V601A 20 yr. 5233 3AC V6023 20 yr. !.05A 15 71503A (2) 8 yr. 602A 2SI U O1A 20 yr. N/R 602R 2SI U O2B 20 yr. N/R 106A 2SI U O3A 20 yr. N/R 302 ISI V2505 8 yr. 343 2SI F1561 A/B 8 yr. 25 301 ISI V2504 25 601A 2FP F127 20 yr. N/R 60 3 2FP n29 20 yr. N/R 908 21A F601 A/B 20 yr. .N/R 103 257 3151A 8 yr. 25 104 2E7 3152A 8 yr. 25 203 2E7 31533 8 yr. 25 204 2E7 31543 8 yr. 25 205 257 3155A 20 yr,. N/R 110 23M n09 A/B (2) 20 yr. N/R 109 2BM n08 A/B (2) 8 yr. 25 606 2CE n513.A/B 8 yr. 25 201 2E7 1156A 8 yr. 25 101 OE7 31573 8 yr. 25 135A 2AC n42A 8 yr. 25 135B 3AC n 433 8 yr. 25 303 3AC n44A (2) 8 yr. 25 t 783A 3AC n49A 8 yr. 25 7833 3AC n505 8 yr. 25 781 3AC E515 (2) 5 yr. 25 516 3AC F623A 20 y-N/R l 518 3AC F6253 20 y;. N/R 504 3AC F6273 20 y. N/R B11 3AC F6293 22 7;. N/R S51 3AC n6353 22 y;. N/R 510 2AC 31637A 22 y;. N/R l 804 3AC 36393 ?^ r-N/R 132A 3AC 313SA 8 yr. 1323 3AC 3139B 8 yr. 3cr. 3AC 3135A (2) B yr. N/R 780 3AC 3136A (2) yr. 25 4 l

.t - 0e.3 2iiV LIS73 (2) 5 yr. d; lOlA 2E" ElSCA (2) 5 yr. G 222A 2 h~*' (2) 5 yr. 'I 202A 2HV (2) 5 yr. G 2333 2HV (2) 5 yr. G 2023 2EV 5 yr. G 101 2HV 20 N/R ~? 102 2EV 20 N/R 3 4033 D-1 20 yr. 7R 303A D-71 20 yr. 3 3033 D-71 20 yr. 7R 401A LD-1 20 yr, 1 7R 502A 20 yr. 7R 5023 20 yr. 3 501A LD-2 (SAO) 4 y;, 3 403A D-1 (SA) 20 yr. ! 3 402 D-2 (53) 5 yr. I JR 302 33V 3210A (2) 20 yr. (later) N/R 1R 110 3HV 32153 (2) 5 yr. 20 10 yr. IR 111 3HV B216A (2) 5 yr. 20 10'yr. 3 109 3EV 32173 5 yr. 10 yr. 'R 108 3HV 3218A 20 N/R 'R '105 3HV 32233 20 N/R ~R 104 3hT 3224A. 20 N/R

7. 301 3EV B225A 20 N/R

~d 106 3HV B226A 20 N/R 2 107 3HV 32273 20 N/R ~R 312 3EV 3205 20 yr. N/R .intenance Required: placs coil, all gaskets, "o" rings, soft seats, and any other'clastorners'.' In lieu i ths above, the entire valve may be replaced with a qualified replacement valve, pending on which method is core cost effective, i I e e I. I t I I r I e 0

1 .\\

l..
.. 0,

_....a J T.'.G. .,0, l {D30. 1270 TE-HV-5230A E'.1-ITE-5 25 C AS 1270 TE-HV-5255AS 52-ITE-5255AS 16S2 TE ".S-83453 P.S-ITE-8345S 1123 TE-HV-5100AS m2-ITE-5100AS I 1123 TE-HV-5101AS EVR-ITE-5101AS 1123

  • E-HV-5102AS EVR-ITE-5102AS

[ 1123 TE-HV-5103AS EVR-ITE-5103AS l 1138 TE-HV-5150.2AS - CCS-ITE-5150.lAS l 1138 TI-HV-5150.13S CCS-ITE-5150.135 1138 TI-HV-5150.2AS CCS-ITE-5150.2AS 1138 TE-HV-5150.235 CCS-ITE-5150.23S 1138 TE-HV-5152AS CCS-ITE-5152AS J 113S TI-HV-51523S CCS-ITE-513235 l 1138 TE-HV-5155.lAS CCS-ITE-5155.1AS 1138 TE-HV-5155.2AS' CCS-ITE-5155.2AS 1138 TI-HV-5157AS CCS-ITE-5157AS 1138 TI'-HV-5157ES CCS-ITE-5157BS ( 1254 TE-HV-5048AS S3V-ITI-5048AS 1263 TI-HV-50483S SBV-ITE-5048BS i 1254 TI-HV-5054AS SBV-ITE-5054AS 1000 TI-HV-5024AS EVR-I*E-5024AS ' 1020 TE-HV-5025AS HVR-ITE-5025AS 1017 TE-HV-5010AS HVR-ITE-5010AS l 1004 TE-HV-5005BS HVR-ITE-5005BS 1001 TE-HV-5002AS EVR-ITE-5002AS j 1005 TI-HV-5003AS HVR-ITE-5003AS j 824 TI-CC-7560A15 . CC-ITE-7560AIS j 824 TE-CC-7560A2S CC-III-7560A25 , 829 TE-CC-7560 Bis CC-ITE-7560 Bis c. 829 TE-CC-756032S CC-ITE-7560825, i 824 TE-CC-7570A15 CC-ITI-7570AIS 824 TI-CC 7570A2S CC-ITI-7570A2S ) 829 TE-CC-7570315 CC-ITE-757031S j S29 TE-CC-757032S CC-ITE-7570325 1052 TE-AC-5010AS CHW-ITE-5010AS' l 1 1052 TE-AC-5022AS CHW-ITE-5022AS j 1051 TE-CC-5062AS CC-ITE-5062AS 1051 TE-CC-5070AS CC-ITE-5070AS 623 TE-SI-7116AS SI-ITE-7116AS 624 TE-SI-7116BS SI-ITE-7116BS 1273 TE-HV-5250BS HVR-ITE-5250BS 1273 TE-HV-5255BS m2-ITE-5255ES i 1124 TE-HV-51003S HVR-ITE-510035 l 1124 TE-HV-510135 HVR-ITI-51013S li 1124 TI-E*-510235 HVR-ITE-51023S 1124 TI-HV-510335 HVR-ITE-51023S 1 1263 TE-HV-505435 53V-ITE-505435 1 '1002

  • TE-HV-502435 HVR-ITE-50243S 1021 TE-HV-502535 m?.-ITI-502535

[ '1018 TE-HV-50103S HVR-ITE-501035 i ( e6 1 .-.m .,,w., m. ,.y ._r.,_, w_..,__..,_.m. ., +. _ -..,,,.,..,, _,. _ _ ...m. -.,,.wym,,r

C:D. ::d. EZASC3 TAG. ?0. 0;;D :;0. 1003 TE-HV-50C2ES EU-ITE-5002BS 1007 TE-EV-50033S H"E-ITE-500335 1006 TE-HV-5003CS WR-III-5003CS i 1008 TE-HV-5003DS EVR-ITE-5003DS I 1062 TE-AC-50103S CW-ITE-5010ES l 1072 TI-AC-5010CS CE;;-ITE-5010CS j 1062 TI-AC-50223S CW-ITE-5022BS 1072 TE-AC-5022CS CW-ITI-5022CS 1061 TE-CC-5062BS CC-!TE-5062BS 1071 TI-CC-5062CS CC-ITE-5062CS 1061 TE-CC-50703S CC-ITE-5070ES 1071 TI-CC-5070CS CC ITI-5070CS 1138 TE-HV-5155.1ES CCS-ITE-5155.135 1138 TI-HV-5155.2ES CCS-ITE-5155.2BS Maintenance Required: Replace with a qualified ther=occuple at 25 years l l k l l l 1 l e t [ D. I 2

o i I~T BACCN DIi::.y2CIAL ?FISSU?2 SETCH S P?ISSU?2 SE TCHES AFFICTD UNE E1ASCO Tag No. 24-ITS-5030AS FIS AC 5030 AS CT4-IFIS-503BS FIS AC 5030 BS G4-ITS-5030CS FIS AC 5030 CS CC-IFIS-5070AS FIS CC 5070 AS CC-IFIS-50703S FIS CC 5070 BS CC-IFIS-5070CS FIS CC 5070 CS IW-IFIS-8330AS FIS W 8330 AS EW-IFIS-833035 FIS W 8330 35 EW-IFIS-6331AS FIS W 8331 AS EW-IFIS-63313S FIS W 8331 BS 6V fiYt-EPIS-5051AS DPIS HV 5051 AS 53V-EPIS-50513S DPIS EV 5051 BS CVR-DPIS-5220AS DPIS HV 5220 AS l C7R-EPIS-522035 DPIS EV 5220 BS CTR-EPIS-5221AS DPIS EV 5221 AS C7R-EPIS-522135 DPIS EV 5221 ES B7R-EPIS-5257AS DPIS EV 5257 AS B7R-EPIS-52573S DPIS HV 5257 BS Maintent.nce Required: After 1 year service, check calibration and replace "o" rings disturbed by the calibration. After 20 years service, replace with a quali.fied pressure switch. l 8

L'CR300;.V ALYZER h intenance Required: h intenance as described below is required to =aintain the qualification of the Contain:nent Hydrogen Analyzer. We recc==end this require ent be entered in the Preventive Maintenance Progrcm Schedule. AT 2 YEAR UCERVALS: e Replace sa=cle pu=p diaphrag=s. AT 10 YEAR D;TERVALS: 1. Replace pu=p motor bearings. 2. Replace "0" rings in: (a) Pu=p valve seats. (b) Static "0" Ring differential pressure svithces. (c) Check valve seats. (d) Ther=al conductivity cell seals. 3. Replace diaphrages in: (a), Static "O" Ring pressure switches. (b)., Conaflow differential pressure regulators. l i

nesateunt Trans itte s Model 1152 Trans itters affected: E3ASCO TAG NO. UNID LT-SI-0305A SI-ILT-0305A LT-SI-0305B SI-ILT-0305B LT-SI-0305C SI-ILT-0305C LT-SI-0305D SI-ILT-0305D PI-SI-0303I CS-IPT-0303K PT-SI-0303Y CS-IPT-0303T FT-SI-0311 SI-IFT-0311 FT-SI-0321 SI-IFT-0321 FT-SI-0331 SI-IFT-0331 FT-SI-0341 SI-IFT-0341 LT-SI-0301 SI-ILT-0301 LT-SI-302 SI-ILT-0302 , FT-CH-0212 CVC-IFT-0212 LT-CH-0227 CVC-ILT-0227 LT-CH-0226 CVC-ILT-0226 FT-CHf0202 CVC-IDPI-0202 o Maintenance Required: I Replace parts listed on attachment 2 at intervals specified on attachment 2. 4 p

c ' k.f Rocc::= T stu1:ter Medel 1153 T:=rti: cYs iff actc:i: E3ASC3 TAG No. UNIT

  • T-2:-305A

~~ ~.~!-205A LT c'-335I ! 30~& '.! ~~ 205; "' !*!-3C50 .._e..- ....w e, M ~~,,. .-....~.s-i I g E-5 -3027 !!-!?! 2C2! 7 M"-201 C: !"!-321 .....e. a. aa... h S M ': 01-IFT-3.'.1 5-FI-AC-jo30AS T4-IFT-5030A$ FT-AC-5030B$ 34-IPI-5030B$ IT-AC-5030C$ T**-IFT-5030C$ PT-AC-50llAS N4-IPT-5011A$ PT-AC-5011BS CHW-IPT-50113$ I PT-AC-50llCS NJ.IPT-5011C$ PT-AC-5020A$ 24-IPT-5020A$ PT-AC-5020BS 24-1PT-5020B$ PT-AC-5020CS C4-IPT-5020CS PT-CA-670lSMA CB-IPT-0351SMA PT-CA-670lSMB CB-IPT-0351SMB PT-CA-670lSMC CB-!PT-0351$MC PT-CA-670l$MD CB-IPT-0351SMD PT-CA-6702$MA CB-IPT-0352$MA PT-CA-6702$MB CB-IPT-0352$MB PT-CA-6702SMC CB-IPT-0352SMC PT-CA-6702SMD CB-IPT-0352SMD PT-CA-6750AS EST-IPT-6750AS PT-CA-6750BS ESF-IP'*-6750B$ FI-CC-5070A$ CC-IFT-5070AS FT-CC-5070BS CC-IF"-5,070BS FT-CC-5070C$ CC-Ir!-5070$C FT-CC-5570AS CC-ITT-5570AS 11

t Rosescun: Trans=itter Model 1153 Transmitrers affected: EBASCO TAG NO. UNID FT-CC-5570BS CC-IFT-5570BS FT-CC-7570Al$ CC-IFT-7570Al$ FT-CC-7570A2$ CC-IFT-7570A2$ FI-CC-7570Bl$ CC-IFT-7570Bl$ 0 FT-CC-7570B2$ CC-IFI-757-E2$ PT-CC-5060AS CC-IPT-5060A$ PT-CC-5060BS CC-IPT-5060BS PC-CC-5060CS CC-IPT-5060CS PT-CC-5070A$ CC-IPT-5070A$ PT-CC-5070B$ CC-IPT-5070BS PT-CC-5070CS CC-IPT-5070CS LT-CD-9013A$ EW-ILT-9013A$ LT-CD-9013BS EW-ILT-9013B$ PT-CS-7111A$ C4-IPT-7111AS PT-CS-7111BS C$-IPT-7111B$ FT-CS-7122AS CS-IFT-7122A$ FT-CS-7122BS CS-IFT-7122BS LT-EG-6903AS EGF-ILT-6903A$ LT-EG-6903BS EGF-ILT-6903BS LT-W-1113A $G-ILT-1113A LT-W-1113B $G-ILT-lll3B LT-N-lll3C SG-ILT-1113C LT-W-1113D SG-ILT-lll3D LT-W-1123A SG-ILT-ll23A LT-W-ll23B $G-ILT-1123B LT-W-1123C SG-ILT-1123C LT-W-ll23D SG-ILT-1123D FT-W-8330A$ EM-ILT-8330A$ FT-W-8330BS EW-ILT-8330BS PT-W-8322AS EW-IPT-8322AS PT-W-8322BS EW-IPT-8322BS PT-W-8322$ EW-IPT-8322S .w--~an ---v,- -w,

l 1 R:sen er.: Tra.sciteer Model 1153 Transmitters affected: UNID ,ESASCO TA0 NO. SBV-IDPT-5051AS DFT-HV-5051A$ SBV-IDFT-5051BS DPT-EV-5051B$ SEV-IDPT-5054A$ DPT-HV-5054AS SBV-IDPT-5054BS DPT-HV-5054BS CCS-IDFT-5153A$ DFT-HV-5153A$ CCS-IDPT-5153BS DPT-HV-5153BS CCS-IDPT-5158A$ DFT-HV-5158A$ CCS-IDPT-5158BS DPT-EV-5158BS HVR-IDPT-5257A$ DPT-HV-5257A$ DPT-HV-5257BS HVR-IDPT-5257BS DPT-HV-5258AS CAP-IDPT-5258A$ DPT-HV-5258BS CAP-1DPT-5258BS PT-MS-8340$ MS-IPT-834G$ PT-MS-1023A SG-IPT-1023A PT-MS-10233 $G-IPT-1023B PT-MS-1023C $G-IPT-1023C PT-MS-1023D $G-IPT-1023D PT-RC-0101A RC-IPT-0101A PT-RC-0101B RC-IPT-0101B RC-IPT-0101C PT-RC-0101C PT-RC-0101D RC-IPT-0101D PT-RC-0102A RC-IPT-0102A PT-RC-0102B RC-IPT-0102B PT-RC-0102C RC-IPT-0102C 1 RC-IPT-0102D PT-RC-0102D PT-RC-0103 RC-IPT-0103 PT-RC-0105 RC-IPT-0105 LT-RC-0110% RC-ILT-0110% LT-RC-0110Y RC-ILT-0110Y $1-IPT-0390A$ PT-$1-0390A$ PT-$1-0390BS $1-IPT-0390BS e - - em, e mee op

Rosen:un: Transnitter Model 1153 l Trans=1tters affected: ESASCO TAG NO. UNID i PT-MS-1013A SG-IPT-1013A i l PT-MS-1013B $G-IPT-1013B PT-MS-1013C SG-IPT-1013C I PT-MS-1013D $G-IPT-1013D r 5, r I l Maintenance Required: Replace case "o" ring at 5 year intervals or anytice case is opened for calibration. f l l t L i I 'i t l l r I k l { } l

= =

que Talvc C7. ;ctors m.

mma. L"C NO. 53ASCO TAG NO. 53U 110A 2EV 315SA 537 1103 2EV B1593 537 101A 2EV B160A 537 1013 2EV 31613 537 114A 2HV 3162A 537 1143' 2EV B1633 S37 113A 237 3164A 537 1133 2HV 31653 CAR 204A' 2EV 3167A CAR 2043 227 31683 SI 332A ISI V1507 IKZA SI 601A 1SI V1504A S! 506A 2SI V1556 SI 415A 2SI FM318A SI 6153 2SI DG493 SI 2193 2SI V8113 EVE 313A 3EV 3206A EVR 3133 3EV 32073 EUR 304A 3EV 3208A CAR 201A 2EV 7253A CAR 2013 2EV F2543 IN 220A 3 N V607A IN 2203 3 N V6103 INP Turbi=e Tri; & Thro::la valve MS 408 3MS V684 MS 407 3MS V685 SI 219A 2SI v1334 SI 502A 2SI V1557 SI 5023 2SI V1558 SI 5063 25! V1559 50 4073 2SI V3263 i SI 407A 2SI V327A SI 1213 2SI V8013 SI 1203 2SI V8C25 SI 121A 2SI V809A SI 120A 2SI V810A SI 1393 - -2 SI V1549 SI 139A 2 SI V1541 SI 138A 2 SI V1543 SI 2253 2 SI V1545B1 SI 2263 2 SI V1540B2 SI 22.73 2 SI V154733 S;'1383 2 SI V1539B1 F i

l I22500 .,G NO, SE_d-I 2SI V2348A4 l co..,.

.7,?

25! V1546A2 y Ob 2SI V1542A3 g,%g 2SI V154434 4 E3 3CH V13 A/B ou. 3CH V106A m tng 3CH V121 A/B gg 337 3CH V1073 m n3B 3CH Vil2 A/B I gis us g-193 2SI V8113 i II 331A ISI V1515 "JdA i SI 3313 ISI V1506 ITl3 so 3323 ISI V150817.2B SI 4C13 ISI V15023 SI 506A 2SI V1556 l CVC 183 3G V123 A/B i BAM ll3A 3CH V106A ( CVC 507 3G V121 A/B ( BAM 1133 3G V1073 [ BAM 133 3G V112 A/B I i i l L Maintenance Required: i s Lubricatica as described in L1=itorque Lubricatien Data For= (C-B and 0 b Limitorque Maintenance For= L C-9 attachment 4). gA 1 l 6 5 >W ? r E d ti S 0 K-14

1-- z.drc:.o::: Valve Opera: ors i Tcl.es affe. ced: EBASCO TAC NO. INTERVAL tNID NO._ HVR 401A LD-1 (SA) 2 yr. HVR 403Q D-1 (SA) 2 yr. H7R 402 D-2 (SB) 2 yr. HVR 4033 D-1 (SB) 2 yr. HVR 303A D-71 (SA) 2 yr. HVR 303B D-71 (SB) 2 yr. HVR 502A D-06 (SA) 2 yr, EVR 502B D-06 (SB) 2 yr. CW 129A 3AC FM129A 2 yr. CHW 1295 3AC IK1303 2 yr. CW 129A/B 3AC IH131A/B 2 yr. CHW 534 3AC TM646A 2 yr. CHW 542 3AC TM649A 2 yr. CW 844 3AC TM6525 2 yr. CHW 536 3AC TM655B 2 yr. Maintenance Required: (See report No. 721.81.138 at:achsen: 3) 4 YEAR INTERVALS: Replace: (See Figure 1) Polymite piston seal ring (Grcup 1A) Polyurethane seals (Group 1B) O rings (Group 1C) Amplifier diaphragm (Group IV) 6 YEAR INTERVALS: Replace Torque Motor, solenoid on relief valve and filters. I e e e

i II:.is C7crator5 n =pers Affe::ed: E3ASCO TAG NO. UNID i D69 (SA) CCS 102A D70 (SB) CCS 1023 .v2.intenance Required: Replace "O" Rings before startup. Every 5 years disasse=ble, clean, 1 lubricate, replace all seals and gaskets. Seal Kits should be ordered 6 months before scheduled maintenance See operating maintenance and Storage Instructions for GH Bettis "N" and "12" series Rotary Valve Actuators dated May 24, 1979. AMV manual 90181-MI. e O a h i S l i

.tceneilan E/P Transducers er Positioners Talves affected: ?csitieners_ Meunted on valve as follows: Dasco Tar Nu=bers IT17ID 3AC TM 615A CFJ 526 3AC DI 6173 CF4 827 Transducers 3CC nf 169 A/B CC-636 2SI FM 348 B SI-129 B 2 SI FM 317 A SI-129 A Maintenance Required: Replace with qualified replacements after 4 years and at 4 year intervals thereafter. Replacements =us: be ordered with high temperature elastomeric co=ponents and varnished coils. f 4 e

{ 5; S:::1c i.'ninterruptible ?cuer St:pplies j i.' nits Affeeted: EEASCO TAG NO. UNE 1 l 3MA-S E-EUPS-MA-S 3MB-S-D-EUPS-MB-S 3MC-S E-EUPS-MC-S e! i 3MD-S ID-EUPS-MD-S i Maintenance Required: Replace parts on attach:nent 6 at intervals indicated. 1 9 k j 3 4 l ] i i i Il ~ i I i e i i 7 +% ,w a ,m =t ~r- - --=*

  • i-e-w s v---.v*

-y--

    • -vie N71,-

+--+ - ---- - --

  • ~ryWe r'--

9 W T-- = y "v e t w-e w+v

ILO.25. Static Uninterruptible F:. er Supplies "Jnits affected: FBASCO TAG NO. WID 3A-S EUPS-A-S 35-S EUPS-B-S Maintenance Required: Replace parts identified en attachment 7 at intervals indicated. i 4 I l l

__-.-= -- 4 a il Carrier Wa:cr chillers t Units affected: 4 ESASCO TAG NO. UNID i' WC-1 (3A-CA) PJR-MCLR-0002A WC-1 (3B-SB) RFR-MCLR-0002A/B WC-1 (3C-SA/5) RFR-MCLR-0002B e a Maintenance Required: Replace parts listed on attachment 8 at intervals indicated. I 4 1 i ( = e f f I I' 4

e t u a \\ 0,$ $, Q

1. ad

\\ oe J3 \\ " D' s Ey e cy f' h \\@ t $O u s l k NQ 4 c \\ \\ a>* fh ll 'N 4 (, \\ q=~~ N ?'tA a sa hh ~ N o ~ m ~ I e@ 8 \\$\\.# d,' y((L.Nx ,s .x'- y ~ .w6 pc s. uJ' % s. ~ / ~u ~ .)k,' \\

erd
f

{- 4 g // 3 li' *.,. - r.'. -s. ~ g- }' k+,,. ' ' ) y .a -:v \\ ~ n s' aa i ~ / x. o a ).-

I

.C'.. ,x lll .x. \\- .Eg i? x ~ u te ~ y^ 1 7 : s \\/' / gl==@ i,l 4, e l-b' l$ ll Y l l- ?M l' W six l'E) k V Q'i!, /, /.J ^, e 4 4

jij

.Q s ~ ~~ u ~ - -- } _ -. - G 1_ 2"!.VLi. lEL-(,. c w (s O N. ,'.:. J *!.i" E" 1 .y /MSrAL L n ri-A ..t tru ,,- g c r/sa r. \\

rq I

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naulated Spacer (Poly s y 1152-142-1 12.5 sulated Spacer (Phenci or Polyester 1152-142-1 20 nsulated Spacer Epexy glass la=.

1152-142-1 12.5 ...plifier PW3 5006-851 . 12.5 2;T. Ci~I. Op-A=p 153-110 15.8 'STR NPN 2N4124 OSS10-2 20 STR N?N FJE340 09951-1 20 STR PNP PWR 1476-1 20 WB Cal 152-54-1 12.5 I W3 5006-0704 12 W3, A=plifier 152-92-1 12 STR Silicon 11640-1 20 i W3 Cal 152-54-1 12 '*3 5006-0704 12 a

=p. FWB 151-342-1 12 ap:=n Wire 11239 30

c. 1 y/. (,I -_k.. s I SLT k ARY 07 MAI!!!ILt':CI SCF.DL*LE FOR t Ki!91 & }395 ACTL'ATORS AT NUCI. EAR STATIO :S j t t t Orcup t C = pen:nts \\. Main c:sn=e Ee:;uir==ests t I Seals: 1 A. ? 1r=yte Seal I 3. Polyureths:e Seals Y Il 1 Kepla:e M:er I. N Euna-N 0-Rings Yeah -Q C t 7 t i 8 \\ f I; II Motor: i 2 l Insula:L n l l I . Lead Vires Inspe:: All M:er 4 Years

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CROUP IA - P01. M TI SEA 1. b N , CROUP IB - POI.YURITH.CI SIA1.5 p p CROUP IC - E'.'NA-N-70 SHO?.! { O ~ = O-RINOS p (f'nt,) g 3, L I GROUP II - MOTOR., + 9 1 I,.__' NWf/d V6%W/> \\. l l FIGUR E I

i 1/.. i s. 9dd-w, i.; .*xQ -{ LUERICATION INSPECTION PROCEDURE & DATA GENERAL ~ 'i i roper lubric'ation is an absolute essential in achieving the de' sign life of all types of power transmissien products and Limiforque valve controls are no exception. 1 i The design of the actuator has been specially tailored to absolutely minimize the maintenance and re-lubrication requirements; however, periodic inspection is the only way to guarantee trouble-free service. Limitorcue utill:es a totally sealed gear case factory packed with grease. The gear case can I be mounted in any position (as all penetratior,into it are sealed); however, those mounting I positions wnich would cause vulnerable areus of the operator (e.g., motor and limit switen I compartment) to be saturated with lubricant should a seal failure occur, should be avoided if possible and are not recommended. Grease is used in normal service instead of oil to minimize the impact of a seal failure (should one occur). No seal can remain absolutely tight at all times; therefore, it is not unusual to find a very small amount of weeping around shaft seals-especially during long periods of idleness such as storage.The use of grease minimi:es this condition as much as possible. Should a small amount _ of weeping be found in the limit switch compartment on start up,it should be removec with a clean rag. Once the equipment has begun operating, this phenomenon shculd d!sappear. LUERICATION INSPECTION It is recommended that all Limitorque operators be inspected for proper lubrication prior to operating-especially if they had been stored for a long period of time. i FREQUENCY .The frequency of lubrication inspections should be based upon historical data on the in-stalled equipment. Every operator application has its own effect on lubricants and each facility should pattern its inspections around its particular needs. The following schedule of lubrication inspection should be followed until operating experience indicates otherwise. McIn Gear Case: Inspect lubrication on approximate intervals of 18 months or 500 cycles-whichever occurs first. Lubricate the Zerk fitting in the housing cover at the same interval. Goared 1.imit Switch: Inspect lubrication on approximate intervals of 36 months or 1000 cycles-whichever occurs first. LC 8 i

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thium J eii Oil C.:E:vwn E -O

- 20 F :c 220'F Uthium Citics Scr.ico C'ty A? - C'F to 220'F Litnium Mobil Oil Co. Mobilux EPO - 1C'F to 220'F L!thium 12 Shell Oil Darina 0 - 10'F to 25C'.: Hycrcxystearate NC Scap . iske Lubr! plato low Temp. - 40*F to 150'F Uthium Texace Marfak 0 + 20'F to 200'F Sodium Low Temp. E? - 40*F to 200'F Litnium Tidewater Oil Veedcl Allthe 10 - 10'F to 150'F Uthium

    • Tested and used by Umitorque for applications at low temperatures (-50'F to 70'F).

Censult Umitorcue if the temperature range is beyond the ilmitatiens shown above. The standard lubricants used by Umitorque have been proven extremely reliable over many years of service.There are, however, many cther lubricants available which may be used in place of the standard. Do not add a different luoricent to a Limitorque operator unless it is of the same soap base as the existing lutricant unless you have received the approval of the lubricant manufac. turer. The minimum lubricant qualities required by Lignitorque are:. i

1. Should contain an "EP" additive.
2. Must be suitable for the temperature range intended.
3. Must be water and heat resistant and non-separating.
4. Must not create more than 8% swell in Buna N or Viton,
5. Must not contain any grit, abrasive, or f!!!ars.

S. Must slump - prefer NLGI grade O to 1.

7. Must not be corrosive to steel gears, ball or roller bearings.
8. Dropping point must be above 316'F for temperature ranges of -20'F to 150'F.

l 8/15n6 Rev.1 12/2106 Rev. 2 9/108 Rev. 3 6n2n9 Rev. 4 10/1609 w ,-e-n- ~- ~,

LUBRICANT REQUIREMENTS Amount of Lubri::: ant UNIT S!ZE . Appr:x. Volume Approx. Weight Gallons Pounds SMC34 .15 1.0 SMB/S5 000 .50 3.5 SMBISB/SBD-00 .50 4.0 SM B/SB/SBD/WB.O ';.00 9.5 SMB/SB/SBD/WB-1 1.60 15.0 SMB!SB/SBD/WB 2 1.75 14.5 SMB/SB/SBD/WB-3 5.50 50.0 SMB/SB/SBD/WB-4 8.50 75.0 SMB/WB-4T 8.00 71.0 SMS/WB-5T 7.50' 65.0* ' Add 1 gallen/7 lbs. for thrust bearing assembly in SMB5 thrust. type unit. H0BC .20 1.5 H1BC .35 3.0 H2BC .50 4,0 H3BC 1.40 30 0 12 ,H4BC 3.50 0 H58C 5.20 45 0 HSBC 9.25 80 0 H7BC 14.50 125.0 H10BC 26.00 225.0 i l I

LIP:ITCr.UE *. ' ' t 'd E ';:T/.;;Fy;r;E PA m MAINTENANCE: The need for maj:r maintenance on Limiterque ecui;raent oc:urs wnen same operational defteiency is evident. Care sh:uld be taken to evaluate tne deficiency in order to determine the extent to which the major me.intenance shculd proceed. Major maintenance should always include the routine c:aintenance requirements but in addition should proceed as follows: 1.

  • Disassembly of deficient portion of equipment.

2. Re::lacment cf any camaged or excessively worn c:xtponent with new factory parts. It is reconr. ended that worm and wom gears be replaced as a set to ensure the greatest benefit from the replacement. 3. Replacement of lubricant if main gear box was involved in the major maintenance. 4. Replacement of all torn gaskets and seals. 5. Inspect stem and stem nut thread carefully for wear and/or damage. 6. Check operability of all electrical control components before reinstallation. i 'Cce::lete disassembly and reassemoly instructions are available for all equi;xnent. 1 CF 6/21/77 LC9

..: I1 C R TJE.' t i.:.b'CE PF.DCE_'c - l ~ } l RJUTINE hAINTEM*NCE: A senedule should be made to periodically inspect all Limiterque equipment. The cime incerval of this inspection should depend upon the frecuency of Operatien and the ar.bient environnental conditions in which the equipment is st: rec cr installed. A =inimum inspection period of eighteen montns should be used as a base until experience indicates otherwise. This routine maintenance should include - ~ 1. Remove limit switch ccm: art =ent and/or control cabinet cover. Should moisture be evident, dry the comparm.ent and components. 2. Ins ect and clean all electrical controls and contacts in the limit switch campartment and/or control cabinet. This cleaning should consist of wiping clean of all electrical contacts with electrical type solvent cleaner similar to CRC Lectra Clean and removal of foreign residue. 3. Check all tent.inal connections for tightness, i 4. Clean gasketed surfaces on limit switch compartment and/or control cabinet cover. Replace all damaged gaskets or seals for weatherproof or submersible units. Wipe a coating (approximately 2 mils) of lightweight bearing grease on surfaces of explosion-proof cover flanges for protection. 5. Inspect lubricant per Lubrication Procedure. Visually check shaft

enetrations for indications of seal leakage.

If abnormal leakage is ~ found, the seal should be replaced. (Slight oil weepage is not cause for seal replacement.) SEE MAJOR MAINTENANCE. 5. Megger the =ctor. (One MEG-OHM or better is considered normal.) 7. Clean and 'lubricata the valve stem (obtain valve manufacturer's recommendation for lubricant) for rising ste= applications. I 6/21/77 1

~ Att u'. . t. 6 PARTS YEARS OUANTITY ITDI LIST 1 FMEl~FREQ METER FILAY-BEDDE 6MR 23-05-01 10 1 DCS1 DC SENSING DEVICE B/M 190A7507 10 4 IWl-4 FAN'S-SC1 10" 5 1 V065C-3 SCR SHORTING BOARD V065-3 FL 1193 1193 10 1 7073A GATE XFRMBD V073A RS21. 521 10 e 1 V0913 OSC TBD V091B R 1163 1163 10 1 V105 DC NOISE SUPT. BD V105 R 117 10 2 VIOS Al AC VOLTS SENSE BD V108A-1 9898 10 3 V108A DC VOLTS SENSE BD V108A 9896 10 1 C092B FREQ DET BD V092B 1177 10 i 1 Vlli-6 SYNC BD V111-6 12913 10 1 V1093-2 REG PIG BD V1095-2 11451 10 1 V112A LINE REG BD V112A 12385 10 3 PZLAY, GUARDIAN 1310 10 2 TIMER RELAY, GUARDIAN #TDD-0121-0857-5200 R16 10 2 ti=er relay, guardian #TDD-0121-0857-5200 Pl8 10 1 RELAY, GUARDIAN #1315 RLl7 10 1 CAPACITOR 250X150-39D C50 10 1 CONTRACTOR 702L EOP 98 C121 10 2 CAPACITOR 10X 600-T C51 1 POTENTIOMETER 108 12 Y 21 40 2 RELAY P&B KHV17Dil RLl4 10 2 RELAY P&B KEV 17Dll RL15 10 1 AC VOLTAGE SENS BD V108A-1 989B 10 2 CAPACITOR 50X250 10 i l l

j e Cereciter97F7500?C Manufa:Ture A s s emb!v' De siena tor Pa r-I! car Fed Ameen 643-206-4x C3A through C3M GIS7F7600FC 827-167-56 16 Filter Assy. C4A F= ugh C4H Casa citor 26?6916 Manufac:tre

1. s sembiv De sf enator Pa-:

_I! car P e-- Amount 643-204-4x CIA, C13 GI2676816F3 627-306-66 4 Inverter Pane! C2A, C23 C a ca c' Iter 26?6917 Manufacture As s emb!v Desienator Pa -t Ilear Pa - Am=un: 643-209-4x-A'3 C1,C2 26F5817 E27-406-66 4 64 3 -2 0S -4x-A4 C1,C2 Ca aci : hIN?66F1260 API (Same Generic Family as 26F-) hianufe::ure As semb!v Desienator Pa : I! ar Pa-t Amoun 643-206-4x ' C1 CDI KTNP66P126 S26-126-67 1 1 021 l 4 Fans - Change Eve:/ Four Years See Note 1 \\ Manufacture As sembiv Desienator Pan Elear Part Amoun 643-240-4x 31,32,33,34 Rotron CL2T2 867-CL2-72 4 Nete 1: Rcten, the manufacturer of the CL2T2 Caravel fan used in the INV 263-1-101 indicates :ha: 90% of the fans con::nue :: werk af:er three C (3) years a 36 C. Fans should be :nspected be:v.een two (2) cnd :hree l (3) years. 1 l e l l e

l l CARRIER COE?.-PATER CHIL*EP.S

Tnd CARRIER RI?LACEMENT PART NO.

INTERVAL (Years) 011 Pt.p Asse=bly 1286-11 20 Guide Vane Actuator Motor 1286-13M 14 Ouide Vane Actuator Potentic=eter 1377-13P 14 Eot Gas Bypass Actuator 1377-14A 20 Eigh Condenser Pressure switch 1377-1-1 14 Fotter 3rt= field Relay 1377-15-8 10 Ti= irs Relay 1377-15

  • .1 10 T4-dng Relay 1377-15-12 10

? ogra= Ti=er 1377-15-13 10 Cycling Ti=er 1377-15-14 10 Relay .1377-15-15 10 Pushbutton Switch 1377-15-20 10 2 Po:1 tion Switch v/ lock 1377-15-24 10 Eigh Te=p Cutout Module 1377-15-25 10 Panel Door Disconnect Switch 1377-16-1 14 Control Transfor=er 1377-16-4-1 10 611 Pu=p Motor Starter 1377-16-5 10 ~ Low 011 Te=perature Switch 1286-22 .20 Oil Te=perature Ther=ostat 1286-25 20 011 Eeater Ele =ent 1286-27 20 Chilled 'a'ater Te=perature Sensor 1286-32 20 o O .e

e l n s. %./ --- u.. m EBASCO SERVICES INCORPORATED

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P. O. Box 70 K111ona, Louisiana 70066-0070 j NC 60 W3QA-27379 January 9,1934 Mr. W. M. Morgan Louisiana Power & Light Conpany P. O. Box B Killona. Louisiana 70066-0070 LOUISIANA POWER & LIGHT COMPAhT WATERFORD STEAM ELECTRIC STATION 1983-1165 MW INSTALLATION - UNIT NO. 3 FINAL REPORT FOR SIGNIFICANT CONSTRUCTION DEFICIENCY No. 75 " STATION BATTERY EQUALIZING CHARGE VOLTAGE EXCEEDS COIL RATINGS" Reference Ebasco QA letter W3QA-26885 dated October 20, 1983

Dear Mr. Morgan:

Corrective action has been completed for Significant Construction Deficiency no. 75. We are attaching herewith a suggested draft letter and Final Report from LP&L to the USNRC. Ebasco recommends that this Final Report be filed with the USNRC as soon as possible. If there are any further questions, please advise. Vary truly yours, f. ',( A.d N. Cutrona,lj anager M Site Quality Prog'am r AMO:JP:jad Attachments: 1) Draft letter from LP&L to NRC

2) SCD no. 75 Final Report 4

'fhy.h'h0$ M // i

e- ~ LOUISLWA ' POWER & LIGHT COMPAhT WATERFORD SES UNIT NO. 3 Final Report of Significant Construction Deficiency No. 75 " Station Battery Equali:1ng Charge Voltage Exceeds Coil Ratings" Reviewed by / 9 !r?4-R. diarshalf-Site Manager /Dyte Reviewed by Ab [ N , W. C. Arden - Project Supecintendent Date Reviewed by ?co a / J. Eart - Project Licensing Engineer [Dyte ( l t Reviewed b, / f 'Y. % Jaeger - Se51or Resident Engineer Dtice Reviewed by 1, /-9-89 J.fHgghtaling-ES$1Projecepgineer Date Y ) Reviewed by Y'

dWL,

!f

a. a muniw, Jr. -
a. A. Site Supervisor j

i Date I

m J FINAL RE? ORT OF SIGNIFICANT CONSTRUCTION DEFICIENCY NO. 75 " STATION BA,TTERY EQUALIZING CHARGE VOLTAGE EXCEEDS COIL RATINGS" INTRODUCTION This report is submitted pursuant to 10CFR50.55(e). It describes a design deficiency that existed in certain coils installed in the safety related 125v DC power system that were rated at lower voltages than those used for periodic equalizing charges in the station battery. DESCRIPTION A survey of purchasing documentation indicates that soma solenoid coils l purchased for use as valve actuators are rated at 120v DC : 10%. The normal system float voltage of 132v DC is at the upper limit of these coil's ratings and the periodic equalizing charge voltage of 139.8v DC exceeds the rating i significantly. J ] SAFETY IMPLICATIONS The operation of these coils at voltages above their ratings may result in accelerated deterioration and failure of the coils thus rendering a system Laportant to safety inoperable. CCRRICTIVE ACTION All class IE DC equipment procured and installed at Waterford 3 was evaluated for elevated DC voltage during equalizing charge voltage of 139.8v DC. The evaluation concluded that class 1E DC equipment will not be subject to operating stresses in excess of what the equipment had been designed and tested to. However, to assure the life and integrity of the equipment, the FSAR and maintenance procedure for the battery equalization voltage level and frequency will be amended to allow for: i 1. Individual cell equalization while the rest of the battery is float charged between 132 and 135 volts. f 2. Equalize charge is to be between 135 to 136.2 volts. No equipnent hardware change was required. This report is submitted as the final report. 4 l l i f i i

e 1 3 / } Mr. John T. Collins,' Regional Ad=inistrator, Region IV U. S. Nuclear Regulatory Co= mission 611 dvan Pla:a Drive, Suite 1000 Arlingte:i, Texas 16012' i SU3 JECT: WATERFORD SES UNIT NO. 3 Do m No. 50-382 FINAI. REFORT OF SIGNIFICANT CONSTRUCTION DEFICIENCY NO. 75 " STATION BAT *ERY EQUALIZING CHARGE VOLTAGE EXCEEDS COIL RATINGS"

Reference:

Telecon, M. A. Livesay/J. Board =an (USNRC) dated March 11, 1983

Dear Mr. Collins:

In accordance with the requirements of 10CFR50.55(e), we are hereby providing two copies of the Final Report of Significant Construction Deficiency No. 75, " Station Battery Equalizing Charge Voltage Exceeds Coil Ratings". If you have any questions, please advise. Very truly yours, Attachment ec: 1) Director Office of Inspection & Enforcement U. S. Nuclear Regulatory Commission Washington, D. C. 20555 (vich 15 copies of report) 2) Director Office of Management Information and Program Control U. S. Nuclear Regulatory Commission Washington, D. C. 20555 (with I copy of report) I e i 1

t .m TASI ' J AND CI1!!?*CA!!CN (~RAC) ? ICEM i t:10A?? a ? M 70: ESSE Ru - A'CIS: CL'A #001298 A ;; Januarv 3, 1984 NRC IE Info Notice No. 83-08 l SCD no. 75 File TASI DESC3."ICN: Deview all reeuired documentation to insure that all corrective aettens and inseections are comoleted and docunented. Also, review the Final Resort of SCD no. 75 f or accuracy. DISC 2*?* CN 3!: J. Portuit DATI: 12-30-83 (originator) RISPONSI II:NIRID: III/NO DATI 2ESPCNSI DUZ: ASAP Top Sec d.on yilled out By Originator j 7ECTICA"~acN I certify that I have performed a review of the task described, and as a result of this review I fur.her cartify that: (Choose one or both.)

l the present material s.atus/ conditions described above presently et and that verification was made by direct 1

observa._dou on my patt. 1

  • .he== port, analysis, infor=ation, or actic.a.aken described above is in fact true and valid to the best of my knowledge and belief.

Sis =sture: W Date: / W Ep5ELiac meer / i NCTI: (1) 7erification s be performed by a yirst Lina ' upervisor, S Engineed Section or Department Head, or Nanager. (2) This review is in accordance with LP&L procedures and is not a part of the Quality Assurance 76.- The ac 1ons taken to accomplish the task were as follows: (Provide specific details, use ste=e h s as'necessary). t ,,,.4 o,,y, I assien.ent and as described in the attached report. Upon coupletion of the VERITICAT:CN S 1*W"T this form is to =eaa-p=ay cor sspondenes through the approval process. Once correspondence is approved, as applicable, distrdduzion of this I form shall be as follows: original to orta=ator, copy to verifier, copy to file, other copies as necassary. ..b/A SYM

e ,m

  • ASI i

..A AND CI?.7 7*CA~*CN (~2.AC) ? TCRM i W30ATF-83-77 "0: Quality Assurance

  • 3.:.4-m CIS: CIWA <t001298 OA Z:

Januarv 3, 1984 4 NRC IE Info Notice Sc. 83-08 SCD no. 75 File l i

ASI DESCIIy ICN
Review all required documentation to insure that all corrective actions and inspections are cet:pleted and documented. Also,

) review the Final Report of SCD no. 73 for acturacy. DISC 2.*? !CN ST: J. Portuit DATZ: 12/30/83 (originator). RIS?CNSI IIQUIZID: .IIS/No 2A:1 1ES?CNSZ DUI: ASAP "og Section Tilled out 37 Crigtsator YZRITICATICE

certify that I have performed a review of tha task. described, and as a
ssult of this review I fur har es.- dfr that: (Choose one or both.)

j the present material statss/ conditions descrihed above presently exist and that ved.fication was sada by direct observation on my part. 1 the== port, analysis, f.=for=ation, or action takan described above is in fact trua and valid to the best of my knowledge and belief. l Signatura: O

  • dNh Date: //9 9

Quality Assurance Engineer j NOTE: (1) 7erification shall be performed by a First L1=e Supervisor, Engineer, Section or Department Head, or Manssar. (2). This revise is in accordance with L?aI, procedures and is not a part of the Quality Assurance 7.... The actions taken to accomplish the task were as fallows: (Provide specific details, usa attachments as' necessary). o,-

k. abwe j

assignment and as described in the attached recort. [ l Upon complation of the 7ERITICATICN STATI'"NT this form is to , accompany correspondance through the approval process. Once correspondence 1.s approved, as applicabla, distribution of this forn shall be as fallows: original to orignator, copy to verifier, copy ta file, other copias as nacassary. l a

q ? / W. M. Morgan Page 2 ~ bec: R. L. Hymes J. Hart L. Gunther H. Ligh C. Hooper R. Marshall J. K. Tempeck R. Greenwell R. T. Wat:

3. Cosgrove D. Findley G. Hofer J. L. Wills W. Yaeger J. Houghtaling R. Esnes R. J. Milhiser J. V. Horvath J. M. Brooks L. L. Bass P. Harrington J. YA&osrARO.

W. Arden W. Baldwin W3QA File /H. J. Kunis, Jr. QAS File /A. M. Cutrona J.CO2 4 e 6p ee e' eape we eDS9

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