ML20132F875

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Rev 1 to Calibr Procedure MI-5-121, Calibr of Burndy Hypress Crimpers
ML20132F875
Person / Time
Site: 05000000, Waterford
Issue date: 02/08/1984
From:
LOUISIANA POWER & LIGHT CO.
To:
Shared Package
ML082320156 List: ... further results
References
FOIA-84-206 MI-5-121, NUDOCS 8510010424
Download: ML20132F875 (18)
v • d • e


Text

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TITLE PAGE DUMM P30CEDURE m 121 REVISICN 01 APPROVAL DATE 2. $ [Y t

i r ::.CTIVE DATE 2-;4-64 Calibration Procedure Calibration of Burndy Hypress Crimpers gt,w-3 RECORDS UNCu*rR"n);i ED COPY

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, hpigATIONAL AN 00 OT 3

f APPROVED:

1 GR HEAD (or designeg) SIGNATURE E-1-011 Revision 2 30 A::achsenc 6.7 (1 of I 0510010424 050227 PDR FOIA DERNADE04-206 PDR

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4 SEPALT.AL PR00DURI CHANGI/RI7!5 ION / CELI"!ON REQUIS f

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  1. /#5*M EFFECTITE DATr (if different free Group Head approval date7

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Revision Ns-

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Deletion M4 WSON FOR CEA::0E, RI7!SION, 0R' DC.""*0N fMhtE M1ht Ch>&1*dvnt'?/4 $4 W

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Date Ptot*vT1LE T7Atem - Does this change, revision, or deletion: yrs

o 1.

Change the facility as described in the FSAR?

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2.

Chansa the procedures as described in the TSAR?

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3.

Conduct tests /espertaancs not described in the TSAR?.

4 Croats a condition or conduct an operation which axceeds or could result in ema d a=, the limits in Technical

/

Specificationi If the azurwer to any of the above is yes, ccuplete and attach a i

10 CFR 50.59 Safety Evaluation checklist.

/m Date /-4 M PROC CURE EVA13ATIO V Date 2 - W - /" Y Q.C.Savta=A Y A5

  • w Department Esad Y [ M d s -

Data e2-7-8Y

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mRARY Ar?tovA:. SIcNAmEs

  • Data NOS Maint. Super (or Group / Dept. Hasd)

Date

'fanporary approval must be followed by QC Review, Department Head Review and Group Esad Approval within 16 days.

1 PTIMANENT AFFMOVAL SIGNATURE (Chans / Deletions Only - Tor Revisions, see Title Page)

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Data Group Esad 1

MD-1-411 Revision 2 31.8 (1 of t)

Calibration Procedure MI-5-121 Calibration of Burndy Revision 1)

Hypress Crimpers TABLE OF CONTENTS 1.0 PURPOSE

2.0 REFERENCES

3.0 PREREQUISITES 4.0 PRECAUTIONS AND LIMITATIONS 5.0 INITIAL CONDITIONS 6.0 MATERIAL AND TEST EQUIPMENT 7.0 ACCEPTANCE CRITERIA 8.0 PROCEDURE 8.1 Precalibration 8.2 Calibration 8.3 Postealibration 9.0 SETPOINIS 10.0 ATTACHMENTS 10.1 G12.21. Measuring and Test Equipment Record of Calibration (2 pages) 10.2 Sketch of the Burndy Hydraulic Hypress Crimper (1 page) 11.0 COMMITMENTS AND REFERENCES LIST OF EFFECTIVE PAGES Title Revision 1 1-7 Revision 1 l

1

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Calibration Procedure MI-5-121 Calibration of Burndy Revision 1 Hypress Crimpers 1.0 2D32D3I This Measuring and Test Equipment (M&TE) procedure provides instructions for verifying the accuracy of the Burndy Hydraulic Hypress Crimper.

2.0 ESEEEEEE3 2.1 MI-1-002. y istrative Control of Measuring and Test Equipment 2.2 Burnd Y35/Y35-2 ydraulic Hypress Operating, Maintenance &

Instruct DtS706479PNs\\

d 3.0 23EREDD131153

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3.1 Temperature, 70 m 3 degrees Fahrenheit p

3.2 Relative humidity, 20 to 55 percent af W

4.0 PRE 5hD11QES_hBD_L1B11h11QBB 4.1 "As Found" readings shall be taken prior to any repairs or adjustments being made.

4.2 If any "As Found" readings are out of tolerance, refer to MI-1-002 for disposition.

5.0 IB111hL.SDED111DBB NONE 6.O MATERI_AL,1BD_IISI_32M1]B3fI 6.1 Burndy Mean Set Position Gauge PT292791 6.2 Standard Test Dies PT12831 7.0 A&&E21h8E.5213B1h Burndy Hydraulic Hypress Crimpers listed in the Louisiana Power &

Light (LP&L) M&TE Index must meet the accuracy requirements specified in the M&TE Index.

Burndy Hydraulic Hypress Crimpers not 2

Calibration Procedure MI-5-121 Calibration of Burndy Revision 1 1

Hypress Crimpers i

listed in the LP&L M&TE Index must meet the accuracy requirements specified by the customer.

8.0 EEDSEDDEE 8.1 PRECALIBRATION Record the Metrology Laboratory ambient temperature and relative humidity on Attachment 10.1.

8.2 CALIBRATION 8.2.1 Performance Test 8.2.1.1 Slide the upper die into position until it stops.

Depress the DIE button and continue to slide in the die.

Release the button and slide in the die until the die retainer clicks into place.

8.2.1.2 Advance the ram by rotating the handle until the DIE button is exposed.

Slide the ram die into position until it stops.

Depress the DIE button and continue to slide in the die.

Release button and slide in the die until the die retainer clicks into place.

8.2.1.3 Place the Burndy Mean Set Position Gauge between the jaws of the crimper with the gauge facing upward.

NOTE Advance or retract the ram by rotating the handle clockwise or counterclockwise as necessary to allow the gauge to fit between the dies.

Once the gauge has been properly positioned between the dies, rotate the handle clockwise until the gauge it held firmly in place.

3

Calibration Procedure MI-5-121 Calibration of Burndy Revision 1 Hypress Crimpers 8.2.1.4 Advance the ram by pumping the handles with complete, steady strokes until an audible click is heard and the gauge indicates a sudden drop in pressure.

Note the maximum gauge reading.

8.2.1.5 Verify that the crimper force exerted falls within specified limits and record the test results as " SAT cr "UllSAT" on At-tachment 10.1.

8.2.1.6 Retract the ram by opening the handle as if making a stroke, depressing the handle trigger and closing the handles while holding the trigger down.

8.2.1.7 If the ram was advanced by rotating the handle. turn the handle counterclockwise and depress the. trigger as in step 8.2.1.6.

8.2.1.8 Remove the gauge and dies from the crimper.

8.3 POSb ALIBRATION 8.3.1 If all "As Found" readings are within tolerance and no adjustments were made to improve accuracy, recording of "As Left" data on At-tachment 10.1 is not applicable.

Attach a completed calibration sticker to the instrument in accordance with MI-1-002.

8.3.2 If any "As Found" or "As Left" readings are out of tolerance, refer to MI-1-002 for disposition.

9.0 BEIED1 BIS NONE 10.0 AIIALEMERIS 10.1 G12.21. Measuring and Test Equipment Record of Calibration 10.2 Sketch of the Berndy Hydraulic Hypress Crimper 11.0 CDBMITHEBIB_ ADD _REEEBERSES 4

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TEC2NICAL REVIEU CHECKLIST

?ROCEDURE NC./ Z 8 /,'2 /

T!!L7 d2MmMt, M L N e,c d p nt/M@- MW MO'2W+

REV!STON NO.

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INSTRUCTIONS 70? TECHNICAL REVIE*JER A.

This form is required for new procedures and revisions.

It is,not applicable to changes or deletions.

B.

If any of the checklist items cannot be verified with a "YES" answer, document each item on an attached Document Review Conment Sheet; and return to the author for resolution.

C.

Following resolution of comments, change the answer, initial and date and return this checklist to the Author.

No Technical Review Check-list with an unresolved "NO" answer should be submitted to the p0MC.

YES No 1.

Can this procedure be performed in verbatim compliance f/

and in the sequence listed?

2.

Is all the inf ormation necessary f or procedure par-formance in the procedure or listed as a Reference?

v/

3.

Are all necessary references readily available?

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M 4

Are all necessary materials, test equipment, etc.,

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I listed in the procedune?

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Are all steps clear and require no interpretation?

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Are the prerequisites / initial conditions sufficient?

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7.

Do precautions or notes warn. Operators of alarms to be e

received or equipment made ihoparable during the I

I procedure?

8.

Are plant systems /componentt properly restored and

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retspe d?

9.

Ace all equipment numbers and/or nomenclature in the d

procedure identical to those displayed on the equip-j ment or controls?

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t 10.

Can all of the equipment / components in the procedure be j

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easily located?

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11.

Are applicable safety precautions included in the

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h procedure?

12.

Does the procedure meet the requirements of the appli-cable codes, standards, regulatcry guides, Technical Specifications, FSAR, etc?

/

13.

Does the procedure conform to the applicable procedure

/

guidelines (pages 2 thru 8 of Attachment ' 6.9)?

14.

Is post-maintenance testing conducted in accordance with the applicable Technical specifications and vendor

/

and/or engineering recommendations?

/

15.

Is the procedure consistent with all Technical Specifi-cation limiting conditions for operation and applicable

/

vender-recommended opSrating limits?

/

TECHNIC AL REVIEL*EM8d.// Me DATE: A/ M/

MD-1-011 Revision 2 32.o (? as es i

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PROCEDURE WImG CUIDEIINES l

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GZIIIAL 1.

h procedura does not have ha potaneda1 of involving an unravissed safacy quascion, as de - ed by "3C" ar.awers to all Safscy Evalua int quan. dons on da attached Enview Cover Shaec or C ange/2avisins/Dalation 3aquest.

3.

FDEMAT 1.

h procadcre forma: is carrec: for -Jam appropriata procedure type as described in n

us:-L oc:.

4 2.

h procedura estagord m-dsa (e.g..

3 Surv=d --=, Amminist=stioc, etc.) is correct per tha requiremmata of UIT-L-CC2.

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PtntrorE 3

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h purpose statsman: clearly

  • 8-d dd-c) the ob.iac.dve of :.he vrocamare.

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" Jim purpose statmanns clearly 4d== '*1aa the systema, subsystana, or ed ---- - t to vtLich the procadars is app 14--ht=.

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REFERENCIS lb L.

All rafarasca doc'.ananza ars ' A cified correctly, e

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2.

Au sfa,s es u eya a,..ma n y a,.4,.ai.

to any individual who sight be performing thi.s k

procedura.

V E.

DEF:IT: 3EE L.

Dafd-d-d-es are provided foz all terms or phzaans wu1.1 have a special or

=4-w ananing vaan appl.iad within dia con =az: of the procedura.

3D-1-0L1 Revision 2 33 Ar..actment 6.9 C of 8)

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PROCEDURI LP.Im0 ctInst Ngs 1

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2E5to35*.3". a j

1.

Significant group and depa w. cal in:arfacas

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associa:ed vi:h the conduct of -Ja procedura are clearly idanified.

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2.

Organizational and position titles and das::1btions are current and correct.

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3.

Hasoonsibili:1es are cisar and designate i

accoun.ah111:y and evaluatten of D

results. ~

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"ha FIZIIQ CS 2 sec:1on provisas :ha ind:.viduals perfomains the procatura enough, informacion to properly y

plan and schedule. precedure perfo:sence, ***'"dd a!:

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1.

Other procedures which must be campIsrad prior i

to use.

2.

ha number and/or types of persemai required to

y perforn
he procedura.

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3.

All bulk sacarials, ch==+d-ta, solvenes, bon led h

gases, etc. required during the conduct of the a

procedura.

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Anv required condi.1on not associated vi:1 specific systes or plant opera:Inscendi-Ans t

(e.g., reactor vessel head installed, airlock g

innar door strong backs in placa, blind flanges V

installad, etc.)

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E.

PF.I.*A:".".*.25 A3D W""*1""***

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111 major equipmen: oversting precaucians and limits w by the appropriata vuodor sannals ara 'aat "

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i PROCEDURE k"A' TING GUIDELI';IS 1.

Any unique personnal hazard which may a: tis:

during :ha conduct of the procedura

  • .s iden-c1fied along with any personnel pro activa aquipmen: required.

Any procedur-1 avolu:1cn unich aay 1.r: duce 3.

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'*4- = t probabill:y of degrading nuclear, r\\

equipment, or personnal safa:7.hrough a single human or equipment failura is noted vi:h an A

a appropriata cancion.

M 6

A.7 entry ints & T- *'r=1 Specificatise ac:1 n f

stataeant th.cugn removing ccaponen.s fr=m sar-vica for tas:1ss,-maintenance, etc. is noted.

5.

Con rols ars 4-at' " :o ensure :.u t all ap-p14--h1-etmant'a=== requireannes are satisfied p

per vv.,.1sta plant procedures / industry g

f scandards.

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a AAI.C2DT4"J5 1.

All plan: or syscan opers ang emndi.1iras re-quired :s be establised pri r to =ha star. of

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the procedura are idancified. "his includes opera *h mode or s *

  • Ft and operating paramatars.

2.

All 4"4-d*1 :endi:1cus associated with dad'-

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ca.ad process pa.smecars have a colerance as-C sociated with them (e.g., pressurizar pressure is 2130 210 peig).

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t 3.

Notificacian and auther*'ar' = of the NDS :o y

sta= the procedura is o'otained and documented t/

for any procedura affec=1sg aculpment or system ava11ab111=y, 'vu t aa-safety, capacity, or which will affac: operacing indica:1ons.

5 cross Taf argulces to othat orocedures ""4' d 'ed to cpars:iss modes or systes cou.

es _.ht 4 -w 4,4 - 4 m.

figurations are correct (e.g., syntas in opera:1on par sac.dcn of OP

).

i XD-1-011 2svis &z 2 35 A:.achmen: 6.9

(.4 of 8)

PROCEDURE 'w'RI'"ING G "*:E1INES J.

vi""M* 2 7-E a.'m a--.

1.

AL. special tools or test equi:nast required.o perform tha procedura are specified (by.he ap-pr=pri.ata part

= sher and/or unique =cuasciatura, if applicable).

M 2.

Calibration requirmnes:s are specified for all g

special toels and/or :ss: equipment.

i 3.

Adequata pr:rvisions azist unen specifying ca.

h type of test equipment to be " "

  • ed.o ensure
.at. tha appro W :a ranges are specified and

(

that required ac=nracias are obtained.

4 All materials necessary to perfs:= the procedura are adaspataly specif1ad.

E ACO!7".ANCI t=2--Tn*1 d

1.

Sourca do

-=Han for the developmans of ac-4 esp:acca cri aria is d in the R N f%

sac:1cn of the procaaura.

2.

".2a acceptansa critaria provided are consistan in.:h ha valuas providad in.he rafaranced g

seur.a docummacation.

3.

Verifica:1cn of ac 27tanca art: aria is c nsta=

tent vi:h ha stated purpose'of the procedura.

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4 If a quanti:a:1ve acceptanca crt:arian is based i

os deviation from a design valua, the acceptanca T

cri:arton is stated as a ranga vi.h an upper or 4

lower acceptance valus, as appro p ea.

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PEOC:::CII L.

':ba proaadura minissizes rafarescan to other procedures and prov'. des all instructional in-

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for:na:ima :equired to perform the activity.

2.

Rafarencas to other proceduras specify he exact section, paragraph, page, or steps, as appropri.ata.

E -t-011 Revisico 2 36 A:-s h : 6.9 (3 of 81 e

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a PROCEDURE LT-ING GUIDELINES 3.

Adequata provisions have baan sada to provida necessary Quali.y control. held and/or vi:nass points.

t.. Se procedura providas for verification and signoff of ac. ions.

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5.

Individual steps are short, concisa. iden:1-7 fiahla steps as o7 posed to uniti-santence g

paragraphs.

t' 6.

Each step has the felice sg proe.sions in-corporated:

a.

Each ac d.on to ha taken is s== ' ** -=' y identified.

7 b.

Limits and easpoints are se=arate and h

stated q---*d-=Mvaly'with the prepar y

o.it..

c.

It is clear which 1 individual is to parfarm the stas.

7*

Marninas, cau:1ons, and nota son 11 cable to the performance of spec 1*ic stape or serias os steps are ascurata, ** -h' ' =**w_, and placed immediataly ahead of the stap to be perfoEmad.

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8.

All equipment', switches, cant =ols, ' ant'antions.

or alarms requird.ng s'* m : are specifically

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'"**d using ska.vy. rMa stap (does not I

refer to previosc steps).

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10. 3a procedure is written so as to employ good y.

M principles and avoid unnecessary personnal supeaurs.

11. If syscam campoemsta are aligned in other.han their as-foamd or normal operational n'*g-aar, the procadars includes the following:

a.

Each itam or composant requi.~..zg ram & c is individually specified.

b.

Each i:aa is corrac.ly idan:ified wi.h a

,e unique nambar or nomancia:=ra.

A: -*-- t 6.9 (5 of 8)

Z:> 1-011 Eavision 2 37

PROCIDURE VF.ITING CUIDELINES c.

2a posi: ion er stata to which da componen:

's to be placed is claarly and corra.17 specified trt2 a signeff :s does==n:

restora:LQu.

d.

If ;zoper restora.ian of da co=oonan: has

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saf ety sd yd .cance, doubla indepe= dan:

verification is providad with provisicas for n

signeffs for each verification perfossed.

5,

11. Da procedura da 'udas positive verdJ 1ca ad that applicabla acceptasca cri: aria have been satisfied and providas guidanen for subsequan:

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action is ha.aisac is the aven: hat acceptance h

cri: aria are so: mat.

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13. Da procedura can be performed in tha sequence in ottich 1: uns wrt:.aa.

l 14.

Da procedura is consistant with ail Taa w e=1 W

S r *'h = 1on id-m at candi:1ons for operst:an W appt **kia vender-e dad operating 1131:s.

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1.

All sacpoints Listed are providad vi c.hs proper T==-ing tanits.

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All,sa: points are consistant with values V

proviand in the latant soures documents:1on.

1.

1" 3&!. C23l3C.D35 1.

All cond1:ssas whoes asistsaca indicanas.sa:

-ha purpose of an Beargency Implementing plan procasure or instrue:1on has baan fulf111ad are listed.

S.

A:"J.AC5tG21TS 1.

All tilustrations, graphs, char:s, rahtaa,and comentational "ormulas are ac=ursta and app-repria:a for their in= ended use.

4 2-1-011 Revision 2 38 A:.achman: 6.9 (.7 of 8)

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CALIB. DUE DATI REMARKS l

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CALI3 RATION EQUIPME'iT USED IS TRAC ~nABLE TO T1!E NATICNAL BUREAU 0F STANDARDS.

CALIBRATION TECHNICIAN REVIEWED BY (Prin:)

(Signa ure)

DATE Time Month ~ Day Year OATE Month Oav Year MI-5-121 Rev. 01 5

At:ach=en: 10.1 (1 of 2)

PAGE 2 of 2 "EASURED VAL'JES

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