ML20079N832

Rev 1 to Final Deficiency Rept DER 80-23 Re Loose Bushings on Corner & Lada Sway Struts.Shop Procedure Requiring Staking of All Size 1-3 Rigid Sway Strut Rod Paddle Ends Instituted on 791119.Bechtel Will Repair Subj Struts

ML20079N832
Person / Time
Site:	Palo Verde
Issue date:	02/16/1983
From:	Van Brunt E, Van Brunte E ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To:	Sternberg D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
References
CON-ANPP-23027-GHD 10CFR-050.55E, 10CFR-50.55E, ANPP-23027-GHD, DER-80-23, NUDOCS 8303040441
Download: ML20079N832 (8)

Text

. .

u

... . Docket'Nos. 50-528/529/530' l

. j;ECEl1/E0 l

'4 50.55(e) Rfport E'EC l

l Arizona Public Service Company I?83 TG 2/r p. 7 -l P.o. box 21663 . PHOENIX, ARi2ONA 85036

)

February 16, $581A ',';, '

ANPP-23027-GHD/BSK L

i U. S. Nuclear Regulatory Commission l ~j Region V l pr . Creekside Oaks Office Park i 1450 Maria Lane - Suite 210 Walnut Creek, California 94596-5368 l

i Attention Mr. D. M. Sternberg, Chief

! Reactor Projects Branch 1 1

Subject:

Final Report - Revision 1 - DER 80-23 A 50.55(e) Reportable Deficiency Relating to l Loose Bushings On Corner & Lada Sway Struts

! File: 83-019-026 l D.4.33.2

Reference:

(A) Telephone Conversation between R. Dodds and B. Kaplan on August 28, 1980 (B) ANPP-16428 dated September 24, 1980 (Interim Report)

(C) ANPP-16805 dated December 1, 1980 (Interim Report (D) ANPP-17388 dated March 2, 1981 (Final Report)

Dear Sir:

l!

l Attached, is Revision 1 to our final written report of the Reportable l deficiency, under 10CFR50.55(e), referenced above.

i Very truly yours, CLE.1_ G Li l

!. E. E. Van Brunt, Jr.

l APS Vice President

! Nuclear Projects Managemeni.

ANPP Project Director i

l EEVBJr/GHD:db Enclosure cc: See Attached Page 2

\.

0441 830216 ADOCK 05000528 g ,

PDR

, w- 1, , ' .

1;  ;  ;

• p^

s) *'I 'si .

.+ i,

's L

- U. S. Nuclear Regulatory Commission .

February 16, 1983 41 1

Attention: Mr. D. M. Sternberg, Chief ANPP-23027-GHD/BSK ,

~ Page 2 ,

/

-t 4

\ i

'cc:. Richard DeYoung, Director i ,

Office of Inspection and Enforcement l U. S. Nuclear Regulatory Commission .,

J . Washington, D. C. 20555 '

T. G. Woods, Jr.

J. A. Roedel D. B. Fasnacht i f

t 'G. C. Andognini J. R. Bynum  ;

A. C. Rogers B. S. Kaplan t' W. E. Ide .

J. Vorees

, J. A. Brand I A. C. Gehr

) W. J. Stubblefield i W. G. Bingham R. L. Patterson R. W. Welcher -

4 R. M. Grant D. R. Hawkinson L. E. Vorderbrueggen G. A. Fiore111 P. P. Klute 4

Lynne Bernabei, Esq.

, Harmon & Weiss i 1725 "I" Street, NW Washington, D. C. 20006 I R. L. Greenfield

.! Assistant Attorney General Bataan Memorial Building Santa Fe, New Mexico 87503 h

i l

._ . . _ . _ . _ _ . . _ . . . - _ . . . . _ _ - _ . . - . . - - . , _ _ _ , . _ . . . . - , _ . . - - . . . ~ . . , - - _ . . .

? a

• .  ?,

+

• T i

FINAL REPORT - REVISION 1 - DER 80-23 DEFICIENCY EVALUATION 50.55(e) r ARIZONA PUBLIC SERVICE COMPANY (APS)

PVNGS UNIT 1, 2 & 3 I. DESCRIPTION OF DEFICIENCY d After receipt of the Callaway/ Wolf Creek 50.55(e) report concerning Corner & Lada (C&L) sway struts, dated July 24, 1980, an inspection was initiated to review the size 1, 2, and 3 sway struts delivered to the PVNGS jobsite. The identified condition is loose bushings in the sway struts at the pipe clamp end which can result in the t paddle becoming completely disengaged from the bushing, causing a 3/8 inch gap between the paddle and the pin.

Upon receipt of Bechtel Quality Assurance Bulletin 80-30 and Bechtel Problem Alert TPM-P-80-6, October 13, 1980, which references a 10CFR Part 21 Report filed by Bechtel's Ann Arbor

, Office concerning a generic industry-wide concern for these products and installations, this project expanded the scope of this problem to include the installation of all C&L sway struts.

However, no deficiency has bee.- observed or reported by other sources concerning'the t es 4 t. cough 9 sway struts. For sizes 4 through 9 sway struts, CdL uses a different type of operation for installing the bushings than for sizes 1, 2 and 3 .

{

Subnequently, Corner & Lada and Bechtel's Gaithersburg office performed a complete review of the size 1 sway struts and concluded that it i dimensionally impossible for the bushings in size 1 to become completely dislodged.

g II. ANALYSIS OF SAFETY IMPLICATIONS This condition is considered to be Reportable concerning C&L size 2 L

and 3 sway struts, since if left uncorrected, the existence of the

- _l8 inch gap between the paddle and pin duriub a seismic event may result in piping and/or piping welds being overstressed due to a

movement of the piping system.

III. CORRECTIVE ACTION

1. Bechtel has verified that C&L instituted a shop procedure which requires staking of all size 1, 2 and 3 rigid sway strut rod paddle ends. This operation eliminates any

=

possiblility of disengagement of the spherical bushing from end assembly. This ,rocedure began on November 19, 1979.

w E

II I II Ip

.4 .

O O -

.  : Attachment to DER 80-23 eo e C Corner 6 Lada Co.,inc.

M 1541 Elmwood Av.nue, Cranston, R.I. 02910

, (401) 461-1300 -

.- December 17, 1981 BECHTEL POWER CORPORATION P. O. Box 60860 Terminal Annex Los Angeles, CA 90060 Attention: Mr. W. G. Bingham Project Engineering Manager

Subject:

Arizona Public Service Co.

Palo Verde Nuclear Generating Station P. O. 10407-13-FM-209A

( Conical Washers for Sway Struts

Dear Mr. Bin gham :

Corner and Lada, in a letter to Mr. W. J.

De cmber 14, 1981, Stubblefield dated for our size 1 Rigid Sway Strutconcitted to review the conical washer requirement s with the Palo Verde Engineering Group. -

With the Bechtel Gaithersburg office complete review of the size 1 Rigid Sway Strut (B. Gruber, C. OBST), a 1981. wa, perforned in October The results were, that it bushings is dimensionally impossible for the in the size 1 to become completely dislodged.

not beBased on this required for finding the sizeBechtel 1 strutagreed that conical washers would factured by Corner and Lada are not affected.and all size 1 sway struts manu-Referring to the at tached Corner and Lada manufacturing drawings A3202 A3205, dislodged.A3208, it can be confirmed that the bushing cannot become completely Very truly yours,

( &V g William T. Allen III Quality Assurance Manager cc: T. Torti L. vanden Bosch

_ _ _ . . .I -

m.

I

l Attachment to DER 80-23 ,

.O. -- r,

. s qr,

^^

_ e LIS T OF PARTS 7 R- D I ITEM ORAwiNG 7 $ PART No. PART NAME.*

4 .

s - .

b - s l A 321s 2 BRACKET LUG j

~( - f A-SzlG i JofHT I

~__ ' '

~ 1 2 BRACKFJ 6ASE PLATE.

ST-sos /soam y 3 A- 3204 T.

b' N

!. +E+ O WASHER JOINT Z 4

' kYz@ E '

RETAINING RING

~

A '

' L 5 A 3ZoS I PlVOT

'i s \;;m 1_1 T I!  ! i I

+ B, e -- C' \N '\ '~T "

H - HOLs,-* B- C =

FABRICATION NOTE:- DRILL & REAM THRU HOLE A 1

=

As " AFTER WELDING HAS BEEN COMPLE.TED -

.A MATERIAL '

'H-HOLF- ONLY WHEN SPECIFIED SYM BOL. "

~

SATCH NOL LOCATION SIZE.l ONLY z ,LSg A A B 8 C C, g,g g PlVOT g p_ g DA RADL T. T E

{ i z.co z.oo - - -

. .344 ;g],] ft,, 40 1.50 .25 .ssa .38 cis .2s .is i  ; z- 3 us z.oo .38 .38 2.50 1.25 .no_ yd y "A,, .zs .i.so .as 44 .75

' i.co .so .zs .i3 I 4s 4.so 3 ,3 .s0 .n 3.so i.94 .9G9 iggg ,A .zz i.,s .,5

.s1 i.so I.u ., s .c.2 .is

! G-7 s.38 s.81 .GZ .7L 4.lz- "

Z.31. ~1.219..

}2Q ,.d g 2s- f25 .G9 .G9 2.00 f.75 1.00 .75 .19

~

8 6.t z 4.75 .75 1.e0 4.88 2.G7 1.4G9

@$o - i.[ jiw .34 Z35 i

.9 Too 5.7s i.oo 1.19 stoa 5.38 ul9 3-]$ ,g"Qd .40 3.zS i.81

.9 3 - .69 2.12 P os 1.25 1.00 .'Ls

.94 z.iz 2.44 1.75 f.zs .25 g

10 10.12 6.75 1.25 7.6Z 4.25 1.94f 2 1.1) 2,$2- 2255 47 4.00 2.43 1.oG z.63 2.81 2.00 1.50 .31  !

!I- 14oo 8.5o -

~

=1 z' Z.%9 [jjj'zM2 .78 5.M 4.00 - '

3.00 3.44 2.25 1.75 .44 =-

(i. ) TolsuNsIrr /s . ,

CCRNER .!. LADA

', Jires o sr ry $.**,$$ ,

I

.%ALlT\ . . . . . '.K.a ._ l T'"S 4 -/# - M 78)~ By[(N i 5 4 l-IB 82 WL Rev. PanOro.,s e & n ts a-ye wt e,v.2A.-e '~~~~

c,.e.f,' y g, s s sc.a _Notip._ _ _

~ - ~ ~

,. 2 122 % WL x*au m u-sis ux u smmou ^ FIG.fo31 RIGlD SWAY STRUT = '2 oo suces no.c= cs.w.s.2* ' rounances ** aoua nem A J202 I 3-2WPJ %. Raosta ww om .3p m--

ra^c noies . _ _ REAR BRACKET ASSEMBLY

.a 3.

i

,, . . . "c'a^t* S13 5-- cUc"n"rg5 S SIZES 1 THRU lI Comer 61.or -.Co.,inc.

, 8

^= sus ___. ___.AM'& m t

. \"E "

Y Y e

W 9 , 7 a e .;  ; a j? O H 3

= g

• } se E >

. 4 , 5$4 6 2 g h- ..

'8 02o, -@ l-d

=

k $s 3 Lt) ' j 5 E 4 s

z 2

r o 4 a - o]

u< N o ,

e 3 m g ,1 u

-  % R e

o\e> E o e c

$g5

- _- f ,g

<C U 5 5 4 3 C9

~ O ~ n u g i

" " mm L{R

! W fd D.

a N

@ a* e Ne r#--- " "

@ qt 6

Z n O wh$

8l o" a tm ,'

o t; E ~

m=

• ~~

hG in; .

• $N$

s-

~

t^=v$ m

-  ; ; 4 lg m? 4 u

,0 __

4' '

i a 4 a. k A

. w 6

~ 'y

% 4 4 4 asm c a s a=

t l a@J,e Ri R  ? ks a g Nm y T- ddlif

%w T

• a

,(t( *z d o?

R g R g - a s'3 44 3 J wa N co W "k co h di.ios t

ww e

j guIw ~w s Nk. -- -

s 2 5 u: .

J , h QM k ig h

4 /

%10 0 gc6 0c (GQM6d< i %vlI O5; ikI io !

f_y

.yw N

m

,

• SE to o o Et %NkNM o

aa o

u $ $

e . k,Ejf:d

,,2 s I o_

% Cl o s %

4 ww w F m W sg Q 7 n N 03 4 s N -

J o *

.9% s .. s, sis

• 9* A' S% N Nh gsL 9

it f c -

w wu ss e{s&e . q b

gv hg o SNh 4o @d N84N 068ei o 6 g! q :s g

y Q

lig

,,r u;l.,

> dm LO C @; W O 9 5

R A

, W NNN . ..

C w @, h o w N w W ,Q

)

,=3 N A % %

~

r -.k 9 .

%% 9 $ 5 x .c ,y

h " " "

Q f

' 'n < e :

$ n . s g h-m ew =e r ;_

gy sg,

4

. ,i fg Attachment to DER 80-23 f V lh - p'D ~ '

LIS T OF PARTS

' V ,

,~ l K p .; .T ITEM DRAWING Qty DESC RIPTION u .

l [ k " l

, PART NAME .

-u up t Coos 1 rr -- A32O3

-- r- 1 **

g-, PIVOT 1

?

_, s. sy ., , ,,q ,e, ,

O E SIM OF EACH

- )( -

K-* "

2 Z FIG. SBB 5

FIG. N 635 aTUD 3 d+x 88 P8)

CLAMP hat.FJ H i E 4

^ 3zo4 z CONICAL WASHER ,

g YF .

9[ S A-3Zl4 Z

8

'/zS40W. 681 LG.

• 3800-31 SPEER IND RETAllilHG RING R

-4jb (Q- ,G

1

' T .4 37 DIA. ' '

f I \ YU/375 DIA. REAM

12) HOLES 344 (H/ar) DR il.t. '

i

=

j .nos stocx

- nsrsnence FORM pipg srz a E ~RI Re K X M' uATentAt syu H DL/hC ^gT PlVO T Fera N 655 j

SIZE HGi slIE Ff.G5l g G x 7" g7

. NUT Nur ORSA 515GR.G5 Y

,  % l.5 x .25 3.25 .52 .50 .28 1.25 2.00 425  :

i

, I L5 x .25 3.38 .67 .50 .% 1.63 7 38 486 IV4 ts x .25 3.50 84 .50 .55 l.15 2 50 1.58 i g _,g STUDS: SA 'M --

IVz t5 x .25 4.88 .96 .50 65 2.00 2.75 9.25 2 1.5 x .25 5.13 x

1.21 .50 .30 100 3.75 1063 _100 NUTS: A.501 GR. B -

27: L5 x .25 5 36

), 3 1.5 x .25 5.98 1.45

f. ~17

.50 50 1.14 1.46 3 25 3.50 4.00 4.25 11.3 8 12.6 3 1

i Ol 37 2 x 575 5.98 2.02 .50 1.11 3.15 4.50 15.25 ,

d 4 2 x .3'75 6.50 2.27 .50 I

O 5 2 x .375 1.00 1.96 400 4.75 14.51 k 'O to G 2 x .315 2 81 50 2. 5o 4 50 5.00 15.69

• 3g,ggb W

^-

8.63 3 55 50 3 04 4 75 6.13 19 06

, ,g 8 2 x .3'15 9. (. 5 4. % .50 4.05 5.15 715 NQZ X 22.19 S.50 2

10 3 x .375 10 50 5.45 .50 5.12 6.88 8.25 25.38 12 3 x.375 1150 . G.44 .50 (al3 188 9.25 2850 K ALTERNATE SOURCE. ,

ogggi , agg 15 WALDES SiOO SERIE . 4 emLm cem =et -

avI blL ran. //che- l 4 ns u wt "

.. N TR % M 't C r N. h I

'3 11-E5 8 ws. Wew GAe8 y k. prwn 3

• scate NONE StfPt#$E9ES l

I z ai5ei wt AOceu conicAt wAsune 'mealais ricr;,- FIG 635 & FIG N635 i 4 r4 so e n uiiwi4

• • =

r ue r ". . _ _oarsd.e4A.d- _ _y_ --

SWAY S TRU T A 3208 'i n rj une n u ve ""* 5I3 E c"*c*="r in z'dr- - - PlPE CLAMP u wars __ _. 4em.mg. Corrwr6 LcKk Co.,inc. '

1 SIZE I  %, ,

v .

.l