ML20076J508

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Potential Part 21 Rept Re Problem W/Tracking Resistor R14. Increase from 4,000 to 10,000 Ohms Recommended.Change Implemented in non-nuclear Site
ML20076J508
Person / Time
Site: Hope Creek, Seabrook, 05000000
Issue date: 08/25/1983
From: Leird E
AFFILIATION NOT ASSIGNED, BASLER ELECTRIC
To: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
REF-PT21-83 PT21, NUDOCS 8309070218
Download: ML20076J508 (2)


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Basler Electric

. Highland, Illinois box 269 ROUTE 143*HIGHL AND.ll 62249 USA PHONE:6181654-2341 TWX 910/996-2522 August 25, 1983 Mr. James L. Keppler Regional Administrator USNRC Region #3 Of fice of Inspection and Enforcement Glen Ellen, IL 60137

Dear Mr. Keppler:

On August 19, 1983, Mr. Don Srenavski ard Mr. Ha rvey Wescett of the USNRC Region 3 Of fice of Inspection and Enforcement, were notified by telephone of a component problem in the Basler Electric Tracking M.O.C. part number 9 1258 00 100. In addition we have notified Mr. B. B. Beckley of Fublic Service Com?any of New Hampshire, (Seabrook, P/N 9 1121 00 100), Mr. Jerry Tenenbaum of the Public Service Electric and Gas (Hopecreek, P/N 9 1245 00 100) and Mr. George Olson of Fairbanks Morse Engine D! vision, Inc.

Please refer to the enclosed letters. A description of the problem and the proposed repair is detailed in the following paragraphs.

Resistor R14 in the Tracking M.O.C. , part number 9 1258 00 100 under certain conditions will be overpowered. R14 is a Dile RS-2 or Ontronics T-3 4000 ohm

+1%, 4 watt power resistor. By Basler specification the Tracking M.0.C. has a iiiaximum operating ambient of 60 C. At 60 C R14's wattage rating must be derated to 3.6 watts. With a nominal 125VDC input voltage applied, R14 dissipates 3.2 watts which is within the device's rating. At the high line condition, the input voltage is 140 VDC and R14's dissipation increases to 4.2 watts exceeding the device's rating by 16.7%.

Our research indicates R14 should be changed from 4000 ohms to 10,000 ohms.

If R14 is 10,000 ohns, then at 125 VDC the dissipation is 1.3 watts and at 140 VDC the dissipation is 1.7 watts. We now have a safety margin of 57.5% at the worst case condition. We have changed R14 to a 10,000 ohm +1%, 4 watt -

resistor supplied by Dale (RS-2) or Ontronics (T-3).

We became aware of this problem during a visit one of our engineers made to a non-nuclear site. The change has been inplemented in the non-nuclear site.

To make the change, the following steps should be perfonned:

1. Remove the four screws holding the cover in place and then remove the Cover.
2. Remove the five screws holding the printed circuit board in place.
3. Remove the nylon spacer between the printed circuit board and the motor }4/}

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Mr. Keppler Page 2 s August 25, 1983'

4. Swing the printed circuit board out and away from the chassis.
5. Locate R14 by using the reference designation silkscreened on the component side of the printed circuit board.
6. Using a 25 watt soldering iron, remove R14. Care must be taken to remove the residue left by the solder and the conformal coating.
7. Install the 10,000 ohm resistor leaving the resistor body approximately 1/4" off the printed circuit board surface.
8. Trim the excess lead and remove all solder flux.
9. Brush an epoxy resin conformal coating on the solder joints, resistor body and resistor leads.
10. Reassemble the unit.
11. Verify operation.

If additional data is required, please contact myself at your earliest convenience. As indicated all parties have been notified and we await your inst ructions.

Sincerely, BASLER ELECTRIC COMPANY ,

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(n.c Edward E. Leird Vice President of Engineering

Enclosure:

Beckley Tenenbaum

! Olson wp/rs i

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