ML19332C820

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Rept of Plant Startup Following Seventh Refueling Outage, 870315-891010. W/891117 Ltr
ML19332C820
Person / Time
Site: Peach Bottom Constellation icon.png
Issue date: 11/17/1989
From: John Budzynski, Danni Smith
PECO ENERGY CO., (FORMERLY PHILADELPHIA ELECTRIC
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
CCN-89-14188, NUDOCS 8911290042
Download: ML19332C820 (9)


Text

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PHILADELPHIA ELECTRIC COMPANY

' PEACil BOTIOM AIDMIC POWER STATION

' ' R. D,1. Box 208 Delta, Pennsylvania 17314 k"

irucs nomm rus roen or excausmcr . (717) 4 56-7014

.'D. M. Smith :

-'Vice President November 17, 1980

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i Docket Nos. 50-277 U.S. Nuclear Regulatory Commission Document Control Desk Washington, DC 20555 e 4

SUBJECT:

Peach Bottom Atomic Power Station Unit 2 Startup Report Gentlemen:

Enclosed is the' Peach Bottom Unit 2 Startup Report forwarded pursuant to Technical Specification 6.9.1.a.

Sincerely, r

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- Enclosure i cc: R.A. Burricelli, Public Service Electric & Gas T.M. Gerusky,' Commonwealth of Pennsylvania T.P. Johnson, USNRC Senior Resident Inspector

T.E. Magette, State of Maryland W.T. Russell., Administrator, Region I, USNRC l H.C. Schwemm, Atlantic Electric
J. Urban, Delmarva Power - '

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. . . . 8 PHILADELPHIA ELECTRIC COMPANY.

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i ' :j l REPORT OF PLANT-START-UP FOLLOWING ,

SEVENTH REFUELING OUTAGE I March 15, 1987L

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. a SUBMITTED'TO THE UNITED. STATES NUCLEAR REGULATORY COMMISSION PURSUANT TO FACILITY.0PERATING LICENSEE DPR-44 o

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Preparation Directed'By:

John T. Budzynski i Peach Bottom Atomic Power Station R.D. #1 Delta, PA 17314 t

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, TABLE OF CONTENTS

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,8 c / INTRODUCTION'ANDSUMhARY................................................- '3  :

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SUMMARY

0F TESTS

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D li. Chemical;and Radiochemical ......................................... 4

2.- Rcdiation Measurements ............................................. 4-13.- F u e l E lo a d i n g . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

' 4. . Shutdown Margin .................................................... 5 .,

5. Cont rol Rod D ri ve . Te s t i ng :. . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 v
6. -Control-Rod Sequence ............................................... 5 {.
7. Rod Pattern Exchange ............................................... 5-
8. SRM Performance .................................................... 6
9. IRM Performance .................................................... 6 ,

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10. -LPRM Calibration ................................................... 6 4" -11. 'APRMgCalibration ................................................... 6
12. . Process Computer ................................................... 6 L13. RCICcSystem ........................................................ 6

'14. HPCI System ........................................................ 6

15. Core Power Distribution ............................................ 7 116. Core Performance ................................................... 7
17. . Pressure Regulator ................................................. 7 1
18 Feedwater System ................................................... 7 ,

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f 19. Relief Valves ....................................................... 8 i I

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20. Flow-Control ........................ 4. ............................

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-21. . Recirculation System ............................................... 8 l 1

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' INTRODUCTION' l

L Unit'2 Peach Bottom Technical Specification Section 6.9.1.a Routine' Reports  ;

^ requires submittal-of a'Startup Report following an outage.in which fuel of a- l

/different design was installed. This report summarizes the Plant Startup.and Power Ascension testing performed to. assure that-no conditions =or system characteristic changes have been created by the. Seventh' Refueling Outage of Unit

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1 p y 2 which diminish the safe operation of the_ plant.- ,

SUMMARY

LStartup Testing was performed.in accordance with the Final' Safety Analysis- .

! Report'(FSAR) Section.13.5, Startup and Power-Test Program.. Measured and- l calculated' values of operating conditions and. characteristics obtained during the Startup Test Program were compared to design predictions and specifications.

Level 1 criterion were either met, or discrepancies were investigated and

' determined'to have no effect on safety.. reliability, operability and pressure integrity of the systems' tested. Corrective' actions were not required to obtain satisfactory plant operation.

Peach Bottom Uhit 2 was out of service from March 15, 1987 to April'26, 1989 to I accommodate the Seventh Refueling Outage.--maintenance and.the NRC Shutdown Order.-

'During this 774 day outage:

  • -231 P8 x-8R - P80RB284, 40 P8 x 8R - P80RB285, and'1 BPB x 8R - P80RB299

. fuel bundles were replaced with 64 GE8=x 8EB - P80Q319, 204 GE8 x~8EB - "

P8DQB319, and 4 GE98 - P80WB10 fuel bundles.

  • 217 Unit'2 & Common Modifications were completed.-

The Unit returned to service on May 22, 1989 and reached full power on August 4,

~1989. Startup testing'was completed on September 12, 1989.

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The successfully implemented Startup Test Program insures that the Seventh ,

Refueling-Outage of Unit 2 has resulted in no conditions or system characteristics that' diminish the safe operation of the plant.

The tests-and data references in this report are on file at the Peach Bottom

~ Atomic Power Station.

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, .STARTUP REPORT Peach' Bottom Atomic Power Station Unit'No. 2

1. Chemical and Radiochemical  !

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. Chemical-and Radiochemical analyses were performed in-accordance with FSAR Section 13.5.2.2 (1): 'f

a. Prior to Fuel-Load:

Chemistry Limits per CH-10 (Chemistry Goals) were verified on a daily basis.

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b. Prior to Startup:

The Shift Chemist verified'that RT.7.8 (Chemistry Preparation for LReactor Startup) was performed April 26, 1989. Also verified that Chemistry Limits per CH-10 were in Specification.

'c. During Startup:-

Coolant chemistry was determined to meet water. quality specifications  :

'and process requirements via ST 7.2.3B (Reactor Startup Chemistry

( <100 K1bs/hr)) on May 3, 1989. For high steaming rates  ;

-( >100.K1bs/Hr) ST 7.2.3A (Reactor Startup Chemistry) was performed on l May 16,:1989. 1 1

2. ' Radiation Measurements  !

Radiation Haasurements were made in accordance with FSAR Section i 13.5.2.2.(2):

-a. Prior to Fuel Load: l i

. Routine surveys were taken daily throughout the protected area to j assure personnel safety and to maintain Activity Buildup base data via HP 200 (Routine Survey Program).

b. During Startup:

Radiation was monitored to assure the protection of personnel and

! continuous compliance with the guidelines of 10CFR20 during plant operation at 35% Power, performed on June 19, 1989 and at 100% Power, performed on August 7, 1989, via ST 7.9.1 (Radiation Survey After Refueling).-  !

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3. ' Fuel i Loading '

Fuel loading, Control Rod functional and Subcriticality Checks were performed in'accordance with FSAR Section 13.5.2.2(3). Fuel loading was completed on July-1, 1987 via FH-6C (Fuel Movement and Core Alteration Procedure During a Fuel Handling Outage). . Bundle locations, and orientationweretverifiedviaST12.10(CorePost-AlterationVerification) and completed on July 2, 1987. Each control rod was withdrawn and inserted to verify rod coupling integrity, proper rod withdrawal and insertion, and subcriticality. Level I criteria was met when core shutdown margin was demonstrated with a fully loaded core on April 27, 1989. Control Rod Test data is documented in ST 10.8 (Control Rod Performance Test) completed December 1, 1988.

4. Shutdown Margin Core shutdown margin was demonstrated in accordance with FSAR Section 13.5.2.2.(4). .An "In-Sequence" shutdown margin of_2.37% delta K/K was obtained during the initial reactor startup in the A sequence. This satisfies the Level-I criteria that the core must'be subcritical by at least 0.38% delta K/K with any rod fully withdrawn. Test data is documented in ST 3.8.2-(Shutdown Margin) completed April 27, 1989.

The design predicted core Keff was compared to the measured value at initial startup on April 27, 1989. The predicted Keff was 1.00212 as.

compared to the measured Keff of 1.0033. The difference between predicted and 1%. Themeasured test datavalues was -0.118%,

is documented which in ST 3.9 meets (Critical the acceptance-criteria Eigenvalue Comparison of i ) "

completed April 27, 1989.

5. Control Rod. Drive Testing 1

-Control Rod Drive (CRD) testing was performed in accordance with FSAR l Section 13.5.2.2.(5). In cold shutdown, each CRD was tested for position indication, normal insert / withdrawal times and coupling (ST 10.8 Control 1 Rod Withdraw Tests). At rated reactor pressure. Position Indication (GP-2 l Normal Plant Startup), Coupling (ST 10.8-1 CR0 Coupling Integrity Test), I and Scram. Insertion Times -(ST 10.13 CRD Scram Insertion Timing of Selected Control-Rods) were tested. The testing perfonaed at cold shutdown conditions satisfied Level 1 and 2 criteria.

6.- Control Rod Sequence The control rod sequence was followed in accordance with FSAR Section ,

13.5.2.2(6). The sequence was defined in GP-2-2 Appendix 1 (Startup Rod l Withdraw Sequence Instructions) and verified for use by the Rod Worth l Minimizer (RWM) via ST 10.5-1 (RWM Sequence Loading Verification) on April l 19, 1989. ST 10.5 (RWM Operability Check) was performed and ST 3.8.2 l (Shutdown Margin) recorded the critical rod pattern on April 27, 1989. l

7. Rod Pattern Exchange Rod pattern adjustments were performed in accordance with FSAR Section 13.5.2.2(7). Rod pattern adjustments were guided by RE-31 (Reactor Engineering Startup/ Load Drop Instructions) throughout the power ascension program. Thermal limits were not exceeded.

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8. SRM Performance
Source Range Monitor (SRM) instrumentation operability was checked during performance of startup procedure GP-2. _FSAR Section 13.5.2.2.(8) criteria y
t .of a minimum' count rate of 3 counts /sec. was verified to be met for the SRM's. Data is documented in GP-2 dated April 27, 1989.
9. IRM Performance Intermediate Range Monitor.(IRM) performance was tested'in accordance with  ;

FSAR Section 13.5.2.2.(9). The 1RM scram set-points met the Level I criteriaofSI2N-60C-IRM-A4CW(IntermediateRangeMonitorChannel"A" l Calibration / Functional Check)-and SI2H-600-IRM-B4CW (Intermediate Range  :

Monitor Channel "B" Calibration / Functional Check) dated-April 25 and 26, l.

1989.  !

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10. LPRM' Calibration 1 Local Power Range Monitor (LPRM) calibrations were completed in accordance I with FSAR Section 13.5.2.2.(10). Calibrations were performed at 33% and 70% rated thermal power per ST 3.4.1 (LPRM Gain Calibration) on 5-31-89 and '

7-19-89 respectively.

11.. APRM Calibration I Numerous Average Power Range Monitor (APRM) calibrations were completed l during startup in accordance with FSAR Section 13.5.2.2.(11). Test data is '

documented in ST 3.3.2's completed from May 30, 1989 at 35% power to July-5, 1989 at-69% power.

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12. Process Computer  !

!The Process Computer was tested in accordance with FSAR Section 13.5.2.2(12). A manual calculation was performed via ST 3.11 (Checkout of the NSS Computer Calculation of Core Thermal Power) at approximately 70%

power on July 13, 1989 and 100% power on August 9, 1989.

The thermal limit calculations were verified by General Electric via BUCLE with full-power data provided by the Process Computer.

'13. RCIC System Reactor Core Isolation Cooling (RCIC) system was tested in ac'cordance with FSAR Section 13.5.2.2.(13). A controlled start was performed at 150 psig via ST 10.2 (RCIC Flow Rate at 150 psig) on May 4, 1989. A Cold Quick Start at Rated Pressure was performed via ST 6.11 (RCIC Pump, valve, flow & l Cooler) on May 17, 1989. RCIC Controller Stability was checked by ST 26.5-2 (RCIC Flow Controller Stability) at 150 psig on May 4, 1989 and at Rated  !

Pressure on May 17, 1989. No adjustments were required.

14. High Pressure Cooling Injection (HPCI) System A controlled start was performed at 150 psig via ST 10.1 (HPCI Flow Rate at 150psig) on May 5, 1989. A Cold Quick Start at Rated Pressure was performed via ST 6.5 (HPCI Pump, Valve, Flow & Cooler) on May 17, 1989.

HPCI Controller Stability was checked by ST 26.4-2 (HPCI Stability) at 150 psig on May 5, 1989 and at Rated Pressure on May 17, 1989. No adjustments were necessary.

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' Core power symmetry and'Transversing Incore Probe (TIP) reproducibility

-were tested.in accordance with FSAR Section 13.5.2.2.(17). Two full sets ,

Jof TIP traces were obtained at-approximate 1y' rated power on August 12, 1989.' The TIP readings were within the standard deviation used to

, = establish safety. limit criteria <of 8.7%, per General Electric Document  !

m .NEDE-24011 Table S.2-1. The maximum deviation between symmetrically

. located pairs satisfied the'25% acceptance criteria for core power symmetry. TestdataisdocumentedintheRE-27(PeachBottom2and3 Core. ,

Power Symmetry and TIP Reproducibility Test) procedure completed August 12,

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16. Core Performance Core performance was evaluated in accordance with FSAR Section 13.5.2.2(18). The. core thermal limits were verified daily above 25% power via'the Process Computer. ST 3.7-2 (Reactor Anomalies)-verified the Full Power Control Rod Pattern provided by the PECo Fuel' Management Section and '

General Electric and was completed on August 6, 1989.

17; Pressure Regulator Pressure. Regulator Control response was verified in'accordance with FSAR .

Section 13.5.2.2.(21). At 33% and 69% Reactor Core Thermal Power, positive and; negative step changes of 3 psi and 5 psi were introduced into each pressure regulator control circuit. Decay ratios were less than 0.25 and i met both FSAR Level 1 and Level 2 criteria. Test data is documented in ST  :;

26.7-2 (Pressure Regulator Stability Test) dated May 26, 1989 (33% power) and July 3, 1989 (69% power).

18. Feedwater'Syst'em Feedwater controller stability testing was performed in accordance with FSAR.Section 13.5.2.2.(22) to demonstrate acceptable reactor water level control. .The response of each reactor-feedpump-to changes to the master 4

level l controller of plus and minus three and six inches of. level change was L. observed at 35%, 45%, 70%, and 100% rated power. The overall feedwater control-system tested in the three element mode displayed satisfactory system response. Full power test data is documented in ST 26.1-2 completed August 11, 1989.

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The:"8" Reactor Feed Pump (RFP) was-tripped at approximately 70% Core Thermal Power. The three RFPs were in-service at approximately 2.9 Mlb/Hr.

The "A" and "C" RFPs picked up the flow and stabilized Reactor Water level '

within 2 minutes. Test data is documented on SP-1232 (Feed Pump Trip)

- dated July-5, 1989. ,

L L The "B" Reactor Recirculation Pump was tripped at approximately 70% Core Thermal Power. The feedwater control system satisfactorily controlled the water level, avoiding a turbine trip on high water level. Test data is documented in SP-1231 (Recirculation Pump Trip) dated July 6, 1989.

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'19. Relief Valves

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Relief Valves were tested in accordance with FSAR Section 13.5.2.2.(25).

Each Safety Relief Valve (SRV).was manually cycled at 178 psig Reactor Pressure Vessel (RPV)-Pressure. Test Data is documented =in ST 10.4 (Relief Valve Manual Actuation) dated May 9-& 14, 1989.

20. Flow Control Plant response to changes in recirculation flow was tested according to FSAR Section 13.5.2.2.(28). At 69% Reactor Core Thermal Power, positive and negative step changes of approximately 8% pump flow were introduced into the Recirculation Manual / Auto Transfer Station. Each recirculation pump was tested individually. The decay ratios were less than'0.25 for.

oscillatory variables, and met both FSAR Level 1 and Level 2 criteria.

Test data is documented in ST 26.6-2 (Recirculation Controller Stability Testing) dated July 3, 1989.

21. Recirculation System The Recirculation System was tested in accordance with FSAR Section 13.5.2.2.(29). The "B" Recirculation Pump was tripped at 69% Reactor Core Thermal Power with 100% Core Flow. This configuration was utilized in order to maximize the effect of the recirculation pump trip. Both pumps were running at a nominal 81% speed. Test data is documented in SP 1231
.(RecirculationPumpTrip)datedJuly6.1989.

A Recirculation Pump Runback was also performed at 69% Reactor Thermal Power with 100% Core Flow. 'The runback functioned properly with both core thermal power and RPV level stabilizing within 27 seconds. Test data is documented in SP'1230 (Recirculation Pump Runback) dated July:5, 1989.

Jet-Pump Operability was checked during the performance of Startup Procedure GP-2, and documented in ST 9.21-2 (Jet Pump Operability) dated April 27, 1989. Jet pump. calibration was verified at 100% Reactor Core Thermal Power in ST 13.30-1 (Core Flow Calibrated Verification U/2) dated l

August 25, 1989.

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