ML20092D707

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Ultrasonic Indications in Jet Pump Instrumentation Penetrations of Peach Bottom Atomic Power Station,Unit 3
ML20092D707
Person / Time
Site: Peach Bottom Constellation icon.png
Issue date: 06/20/1984
From:
GENERAL ELECTRIC CO.
To:
Shared Package
ML20092D702 List:
References
NUDOCS 8406220114
Download: ML20092D707 (89)


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ATTACHMENT A PHILADELPHIA ELECTRIC COMPANY PEACH BOTTOM ATOMIC POWER STATION UNIT 3 DOCKET NO. 50-278 ULTRASONIC INDICATIONS IN THE 75T FOMF fRETROMERTATfdR PERETRATIONS

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Y 2

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"W" DorMP Initial Calibration Time / I6 O or

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Inch inch q.,

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1/4 IX Last Time Value Data Sheet

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4%

40%

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3(

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60% "

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Site 25 Fren. ? J V N A Max.

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d~ L Amp.

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Angle beam for reflectors parallel to weld g

K 2

Angle beam for reflectors transverse to weld (clockwise and counter clockwise)

IOO Brnchmark or Referenced "O" Location-C#

W

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Per f ormed Indication i

Yes No Yes No 1.

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i EXAMINATIONS:

Performed Indication Yes No Yes No 1.

Ang'e beam for reflectors parallel to weld

)(

g 2

Angle beam for reflectors transverse to weld (clockwise and counter clockwise)

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MY Equip. Data - Straight Beam For Linearity Checks Checks on llW-2 790339 t tw.2 Block on 1/8" SDH for Field Ca'.b 7,

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Data Taker 80 // A/ DdC#64 ASNT Level E

S3'!

Scare.h Angle M6 U.T. Procedure Hev.

VIdd Scan Sens-X2 5/ dd Other Evaluation Sens:

XI Coupr nt th /1D T 8A M a

EX AMIN ATIONS:

Performed Indicat.on Yes No Yes No 1

Angle beam for reflectors parallel to weld

[

g 2

Angle beam for reflectors transverse to weld (clockwise and counter ctockwise)

Benchmark or Referenced "O" Location:

TDC Ecrexto L,.

W, -

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W W

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M 8

U T. Procedure Rev.

Search Angle I/ MA Other Evaluation Sens:

XI

  1. /5M Scan Sens-X2

~

Couptant OMCTMACh EXAMINATIONS:

Performed Indication Yes No Yes No 1.

Angie beam for reflectors parallel to wetd

[

y 2

Angle beam for reflectors transverse to weld V

(clockwise and counter clockwise)

T Benchmark or Referenced "O" Location-

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Performed indication Yes No Yes No 1.

Angle beam for reflectors parallel to weld g

y 2

Angle beam for reflectors transverse to weld p

(Clockwise and Counter Clockwise)

I I&

8enchmark or Referenced "O" Location:

k CF LX2 O IOC W, =

L, =

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W W

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Performed Indication Yes No Yes l No 1.

Angle beam for reflectors parattet to wefd P

p 2.

. Ang'e beam for reflectors transverse to weld (clockwise and counter clockwise)

NC Benchmark or Referenced "O" Location:

C W,

  • U WlO L

o gmches

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W, W

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2

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W W

W Scanning Mode & Remarks m

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EXAMINER 1 DEC#fA ASNT LEVEL R

DATA TAKER d AMDf8M4/

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INSTRUMENT MODEL NO. SCAhc Nf-/

INSTRUMENT SERIAL NO.O MC 5 7 #

CABLE NO.

C-M CABLE TYPEOA/f fo Nd O CABLE LENGTH 6

TRMISDUCER DATA SHOE TYPE

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Of TRANSVERSE INSTRUMENT SETTINGS:

CAL STD TEMP

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j Coarse Sweep iN/AI N/A I

90 Fine Sweep

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80

/

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l O

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'x dlA AllA NlA N-N/A Final Check:

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I 40%

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Positions in % Screen Height M8 Beam Angte 1/8" SOH Near Far f

Site 375 Freo. G MM;ic

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[

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\\CAC Metal Path Exams l

.,_,!r o m

.i W

W 1X Amp g

7 j L-Act incnes inenes inches W,

W W

W

$ "" '" 9

'b 3

m 2

i Nc Psat./s ble Wbc t7lo.$ 5 N'S TE $ :. T WO I

waa

=

. v co

% rA S =

9' YC I

l l

i I

wed by M[@,"$jw; _

ASNT TC~l A Level

[] g g g

ill f

GENER AL h ELECTRIC

er avect l

. EwYis ULTRASONIC EXAMINATION DATA FORM j

m 1

%# J Enam Form O 2d j

t

.=iva niaison a le s v4e i

.. t.......s e. mo.

Cat. Form No.

  1. /S Sata AfMk de thm twl7~ 5 O Preover ational Q

l.S.I. Date fo - /O-8 Y M-d-/

Weld Type f3 " "J-T j

Sys t e m Je f Au ar # /4>,7 xs o 2.

Weld No 01YLV AA)dsf %ed ASNT Level J/

Enaminer Data Taker A//M ASNT Level w/>9 N~ /

Rev.

Search Angle A#

U.T. Procedure Scan Sens X2 IY

, Other Evaluation Sens:

x1 VI

)

So v 0 7~A44 8 Couplant E X AMIN ATIONS:

Performed Indication I

Yes No Yes No 1.

Angle beam for reflectors parallet to weld M

g 2

Angle beam for reflectors transverse to weld (clockwise and Counter C ockwise) f Benchmark or Referenced "O" Location I D' C~ '

6[ to ta k T De C*

W L

g g

/

.h es

%DAC Metal Path Exami-( )m w

W W

3 x gm, i

2 b=

Ref Inches Inches Inches W

W W

W S#'""'"9 M d' b

'**'k' m

9 m

2 l

Je feco dsble-1o3es 775.u 5/G Tk9 = 24'O s

tu ee d

=. E(.fo

% Tx S ~. ? Y O i

R ed by _pf p o, Tr @,* h ASNT TC 1 A Level O si R iii

(

GENER AL h ELECTRIC

~

,zz (h

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PIPE UT CALIBRATION DATA SHEET um.n.

= a.

a-SITE /E4cNA07fne/ //N/T 3

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/Preoperational h I.S.I.

S Y S T E M 'd 6 [ v M P /NS7'AJOZE4E CALIBRATION BIDCK NO. J / - F(d PROCEDURE NO.

T 3-/

REV.

Y CALIBRATION SHEET NO.

o2/

DATE d-/O-7/ COUPLANTSCA/OT/A C6 IIW-2 BLOCK NO.

790339 EXAMINER

[ OECYEA ASNT LEVEL M DATA TAKER O. A/dO6kSCA/

ASNT LEVEL INSTRUMENT MODEL NO.SCMC NY-/

INSTRUMENT SERIAL NO. 8 VCs 7E-CABLE NO.

C-2 CABLE TYPE &lC TO MO CABLE LENGTH b

TRA*!SDUCER DATA SHOE TYPE Af/A STRAIGHT SHOE NO.

A!/A BEAM ANGLE BEAM SERI AL NO.

02375d IDENTITY SwmA SHOE ANGLE C

FREQUENCY

.5 4N 2

\\

ISIEE

. 7% "

MODE L 0116 /TUD/l)/ L PARALLEL COUPIRE 3CAlO TA%<6 Of REFLECTORS ORIENTED TO WELD SEAM (Cross Out One)

TRANSVERSE CAL STD TEMP INSTRUMENT SETTINGS:

3 TART FINISH D AC Curve Uncalibrated Gain yM y/A i

Coarse Sweep g/4 g/j -

g 80 Y

Y--

Coarse Range j

f 10 Fine Range

, 6,JL

, (,3 60 Scanning Gain

[/[/d 69'c'A 50 Attenuation (in)

M//( _K)/A _

40 Evaluating Gain

@gg g

Attenuation (in) g 4

30 Filter Position gl g[-i 10 l

Damping

~

1 2

3 5

6 7

8 9

to OF OFFb 0

1 2

3 4

5 4

__.. _. - ~ ~..

02I 5

SDH L'

Hole Depth Gain Max.

'W*

D or MP initial Calibration Time /NO or

@ IX Amp.

Inch inch j

pgg

    • T **

W Periodic Checks:

l 1Y

.75 90% WA MC D/A otE$eet Time venue n/A Nh Alb UlA nk Wh A!lA N/A Nb 3!*

y/A Eo'teinh-v/n n/A N/A

~

Final Check:

2%O D M[4 AI4 d/A d

[630

/CO 423 Notch e

Calibration in Depth (0) O or Metal Path (MP) O Amplitude Linearity Check (Made Daily)

Contrcl Linearity

)

(Made Daily)

A8 % FSH 80%FSH

-6db MO (32-48)

E

% FSH 50% FSH 100%FSH N

80 (16-24) 90% "

40%

80% "

~12db 40 80%..

30% "

40% "

+ 6db (C4-96)

/0 9 0 (64-96) 36 20% ~

20% -

+i2db 70% -

N 60% "

Equip. Data - Straight Beam For Linearity Checks 11W 2 790339

^

Block on 1/8" SOH for Field Calib.

Transducer Data:

Checks 9 Max Amp. for Both Near & Far gg Positions in % Screen Height y

1/8" SDH Near Far

. 3 7 5 "

p,,q,/ g A p p Sire Ma=

gjj, j, Shoe No.53i-3 Cabie no.cca Metal g"

g4 "

Check Made By:

Path 0

J D[(KG wu s e,s.

w

, e.,e.ed,,

SNr TC Le.ei

E RV1CE

/f I^ rh1 5

(..?v574 ULTRASONIC EXAMINATION DATA FORM is i I I

'M W

2 Esam Form di L u.u...o a u e v c e ex...

..io=

Cal. Form No

  1. 2/

Site frMA & t'7L unk.3 O Preoperational i.S.t. D ate b~/O~VY System 7# d< / T+sT M L Weld No. M-A-/

Weld Type duTT Ecamener AtEly AA>J8/ sos)

ASNT Leve:

X Data Taker A//A ASNT Level U.T. Procedure 93~/

Rev.

Y Search Angle VN Scan Sens.

X2 Other Evaluation Sens:

x1 Couplant So"o fLACE EXAMINATIONS:

Performed indication Yes No Yes No l

1.

Angle beam for reflectors paraltet to weld g

g 2.

Angle beam for reflectors transverse to weld (clockwise and counter clockwiw) 8:nchmaek or Referenced "O*' Location:

ED*C*

d[ Wk L =. f DS W =

a o

i hes

%DAC Metal Path E x ami-rom W

W W

i * #*8' g

m 2

Le Ref.

Inches Inches inches W,

W W

W bCd""'ng Mode & Remarks g

m 2

A10 dette/ dad /s' f.vhz,rp 'v5 0/S 7~ES ~

  • 8 9'd tufId 7~/$ =, 7 S~O S/$

'f*2 S :

f(4!0 a

4 H;v.

d by g[gg[@Ar,4@4 m ASNT TC 1 A Levei O is R iii

(

G EN ER Alh ELECTRIC

E Rv'C E

" 3,Mi.~e ULTRASONIC EXAMINATION DATA FO AM i

ms., -

Emam Form d2 3 2

....:.............a

.:...........o=

Cal. Form No.

  1. 2/

f S.te bw/r AeM4 upb~3 O Preoper ational W l.S I Date

$ ~l0 ~ W System jet A, /'mkf" No*l.

Weld No M- 0-/

Weld Type A u F/~

Ec:m.ner Mett/ AA/E/SOM ASNT Levet 8

D:ta Taker A/lA ASNT Level Y))

Scarch Angle A'

U T. Procedure f3~!

Rev Sc:n Sens X2 N

  • Otnee Evaluation Sens X1 Yf Coupsane 5
  • 40 ff r4LS E X AMIN ATIONS-Performed indication i

Yes No Yes No 1

Angle beam for reflectors paratiel to weld p

p 2

Angte beam for reflectors transverse to weld (CloChwine and Counter CloCb wige)

Benctimark on Referenced "O" i.ocar.on D* C YDC W,

  • Ob t13 ELD L
  • n 9som ms

%DAC Metal Pain e

W.

W, W

IX Amp.

E s ami-y L'

f.e t inchen laches inCties W

W W

W Scanning Mode & Remarks "U

m 9

m 2

bo Yh AJ6 fdC0$ 7A hwL

[A)

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CALIBRATION BLOCK NO. Y-62 7 6/

SYSTEM Trr RytP fA/SM A)oY EM PROCEDURE NO.

93-/

REv._ f/

CALIBRATION SHEET NO.

d Z t/

'796339 6 -/O PV COUPLANT 60Un T#EE IIW-2 BLOCK NO.

OATE EXAMINER Z DECM'EA ASNT LEVEL M

DATA TAKER A. MODE #5 cal ASNT LEVEL 2Z~

INSTRUMENT MODEL NO. 6CAJR M- /

INSTRUMENT SERIAL NO. 6 +'057[

CABLE NO.

C-d CABLE TYPE IMC Te /f(OCABLE LENGTH S

SHOE TYPE A//A LANSDUCER DATA STRAIGHT BEAM ANGLE BEAM SHOE NO.

A SERI AL NO.

DJ 17f A _

IDENTITY 64 A A1 A O/

2 SHOE ANGLE O

OraEcuENCY 3 4 tug

/ V / /t

~ SIEE

,15 "

/

f MODE L OAJ617~uD //)AL PAPALLEL COUPLANT ScA/or# ACE Of TO ' ELD SEAM (Cross Out One)

REFLECTORS ORIENTED TRANSVERSE CAL STD TEMP E STRUMENT SETTINGS:

ffAAT j t 4 N:$,4 O Ac cue.,

Uncalibrated Gain,h0 g

Coarse Sweep pg g/A

,g rine S e p

, g g',9f _

^

Coarse Range

)

rine Range

, GL, (.J_

60 Scanning Gain 5'/d'd,i 5W6 :

50 Attenuation (in)

M/A J(

Evaluating Gain gyg{t/pg 40 Attenuation (in) gl l

,g j g };]~~*;

Filter Position Rep Rate Y C,,d' h

"E "9

.hilNjkMIN_.

0 Reject gg g

,g 9

_ p__,

0 1

7 3

4 6

[h_

b SOH Hole Depth Gain Man.

'W' D or MP initial Cahbration Time /S 95*

oe

@ 1X Arnp.

Ins ins FBH

., T **

Inches Periodic Checks:

d/ A

,/7

/

Time Value Dat S eet N/A N/A N/A N/A I}/A

/!/A hlA N/A N/A N/A O

N/A AllA A)lA NlA

$a"

/co%

s26 N/A i)lA N/A O

tJ/A

"'^

Calibration in Depth (0) O or Mew Path (MP) O Amplitude Linearity Check (Made Daily)

Control Linearity (Made Daily) 100%FSH _ W

% FSH 50% FSH

--- -. % F SH 80%FSH

-6d b Md (32-48)

OO Y

80% "

-12db 2 0 (16-24) 40%

90% "

40 80% "

30% "

40% "

+ 6db - fo - (64-968 bd 20% "

2n

+12db I) (64 -96) 70% "

3o 6n -

Equip. Data - Straight Beam For Linearity Checks

,,g NO339 11W 2 Bixk on UB" SDH for Field Cahb.

Transducer Data:

Checks @ Mas Amp. for Both Near & Far Serial No.

8M2YOb Positions in % Screen Height Beam Angte

SOH Near Far A f*2-sue 375 Frea.

Shoe No A3l'3 Cable No. -- S~A Metal hg" Chech Made By:

Path

\\

3. occxen I!k N y

d A

SfMC Level

t\\',

r av < t de ULTRASONIC EXAMINATION DATA FORM 1 I I /M E nam Form -

02 I 2

.... :...... s e...n Cat Form No.

o2M

$~/0~TV S.te fiACA Aotter r Y 3 O Preoper atsonst O

l.S t. D ate e

5fA-L we,d Type Bestf System & f La/Z~S*1~ Aro % - Weld No AslLY A dtvsnsJ ASNT Level

- Lf-E ramineo W/A 0:ta Taker A//M ASNT Level Y

I 3 ~' /

Rev.

Search Angie O#

U T. Procedure

  1. /I YY Other Evatuation Sens:

XI Scin sens:

x2 C:votant S o v o M A e:

~

E X AMINATIONS:

Performed Indication Yes No Yes No 1.

Angfe beam for reflectors parallel to we'd g

)

2 Angle beam for reffectors transverse to weld (Clockwise and Lounter Clock Wese)

I D* C

  • Benchmath or Refeeenced "O" Location of L4.> e b L, a fD.C*

W, e

'ches

%DAC Metal Path Exami Frcm W,

W, W

1x Amp y

Le Cef Inches Inches Inches W

W W

W Scanning Mode & Remarks m

9 m

2 l

l e t. c t' dab le

.T ot 4 CS$

f L 5, TK $ ~. 3 6 0 f

no

.3Lf w e s.d

=

D. 5. T"k S : 7 /, o

=

1 He_ sewed by J7Am[d d A$NT TC 1 A Level O si K isi G EN ER AL M ELECTRIC

__4

'v w "e

ULTRASONIC EXAMINATION DATA FORM Xi 1 I I /M M'

Esam Form C20 s

........o. a u e..< a

c. e...w o =

Cal. Form No.

O1Y S.te S k/1 0 $ w uvi r 3_ Q Pr eo per a t,onal W s.S.n. Date 6 -N-8V System LY d.//b# NOZ-Weld No N~

~b Weld Type 84 ff E ram.ner t$sI47 A scle/ sod ASNT Level I

Data Taker N//

ASNT Level N/A Search Angle A

U T Procedure b ~[

Rev.

Y Scan Sens X2 i

Other Evaluation Sens:

Xl 97 Coup' ant So*Uo I~fAC E E X AMIN ATIONS:

Performed ind cat.on Yes No Yes No 1

Angle beam for reflectors parallel to weld K

g 2

Angle beam for reflectors transverse to weld (clockwise and cour'te* clockwise) k Denchmark or Referenced "O" Location 5 DrC.

L

  • Y D. d.

Wn' o[ W e lc/

g ches

%DAC

  • 'etai Fath rom W

//,

W X Amo Esame-3 2

L' Ref Inches Inches inches W

W W

W Scanning Mode & Remarks

" h "

g g

m 2

AJO $nng clA lw

]h F.f~o.oa u S. T~x s.

. 3 S!6 Lu e /c! =

.3CC D. S. 1~x.S =. 3 40 i

l Rehw d e, es.u_p.hdA, ASNT TC 1 A Levet

[] ll

$ lll GENER Alb ELECTRIC

Y L x""L PIPE UT CALIBRATION DATA SHEET _

f SITE MEACh AO7 TOM DM/7 R

/

/Preoperational h I.S.I.

/

SYSTEMU~f7~ M(1# 8 /MST, NO2Z45 CALIBRATION BLOCK NO. 8A -MA PROCEDURE NO. 7.3-/

REV.

4/

CALIBRATION SHEET NO.

027 DATE fo-/O-7V COUPLANTSOXJoT#/KE IIW-2 BLOCK NO.

790337

~77T EXAMINER f DecNE4 ASNT LEVEL DATA TAKER

d. /IA/DG5CA)

ASNT LEVEL

~2C INSTRUMENT MODEL NO.6cdf/C A/8-/

INSTRUMENT SERIAL NO. 6#af7f CABLE NO.

(-d CABLE TYPE 8//C;ro /f(f) CABLE LENGTH d

TRANSDUCER DATA SHOE TYPE

///A STRAIGirr BEAM ANGLE BEAM SHOE NO.

///I SERI AL NO.

D 8 3 76cJ IDENTITY fAAMA b

/

SHOE ANGLE C

FREauENCY 5MHL I\\ '/h

!}SIEE

.25"

/

,D MODE h CA.16 / TUDIAfAL PARALLEL COUPLANT 6CAlo MACE-REFLECTORS ORIENTED TO WELD SEAM (Cross Out One)

Of TRANSVERSE INSTRUMENT SETTINGS:

CAL STD TEMP l sTAnt l nNiss l D AC Curo Uncalibrated Gain N/g g/A i Coarse Sweep gg g

Fine Sweep

,g gy

,^

i Coarse Range l

)

Fine Range

. fo Q c.

Scanning Gain INO 8EdO l 60 50 Attenuation (in) s/A N/A 40 Evaluating Gain t/g/8 Y7dg' Attenuation (in)

D/A N/A 30 Filter Position j)

Q) l Rep Rate

"'P i ng g

gj o

i 7

3

(

5 6

7 8

9 10 ON O k.. ;'

O 1

2 3

4 5

~

I, D.

o27 Initial Calibration Time /7CS' 08 "

or p

gn 9

F8H T

inches Periodic Checks:

/32

@O 4'!M Elib Al!N Time Value Dat S eet NlA h NA D/a WA N/A N N/A A)lA n/A

="

A>/A

  1. /A A//A

"'^

AJ/A

=

7yl mey,

,,g N/A 9h AflA IJlA

"'^

Calibration in Death (os O or Metal Path (MPI O Amplitude Linearity Check (Made Daily)

Control Linearity (Made Oa'Ivi W % FSH 80%FSH

-Ecb YO (32 -.4 8) 100%FSH

% FSH 50% FSH do

(/5

- 12db 2 C (16-24) 40%

93..

80% "

40

/8

(

)

8%..

3gg -

40% "

+ 6db-164 -961 l

/0 35 20s. -

20% "

+12db >

(64-96) m-60% "

Equip. Data - Straight Beam For Linearity Checks Checks on llW 2 7 9 0'3 3 'l 11W-2 Block on 1/8" SOH for Field Calib Transducer Data:

Checks @ Man Amp. for Goth Near 8, Far Serial No.

EOdYOh Positions in % Screen Height k[

Beam Angle -

1/8" SDH Neat Far

. 3 75 "

/ S /HN2 sire F,,q.

A%

N A%

Shoe No.S$ /- 3 Cable No. (~O p.

M'I8' Check Made Sy:

p t

xcaxa ne,ie-edb, Wra- # #/x d A E sN T.TC Levei f

SE RVK E ULTRASONIC EXAMINATION DATA FORM i1 1 1

I a

g

'M7 Enam Form MZI 2

e

... ;. i..... u...< e e x. s e..e e...vo.

Cal. Form No.

O I-7 Sit:Fe*4 O Preooer ational O

I S.I. Date d -/8-8 9 8u ff System Jef /u # AM T MZ-Weld No Y-A-3 Weld Type Z

E:aminer A/LL v Aw,/E/'s OAd ASNT Level Data Taker N//9 ASNT Level

  1. 2#

f 8 3 ~/

Rev, Seuch Angie 8

U T. Procedure YI Scan Sens X2 YY

, Other Evaluation Sens:

x1 C::u:lant Sodo1~/Ac f EX AMIN ATIONS.

PerIormed indication l

Yes No Yes No 1.

Angle beam for reflectors paral'el to weld y

g 2

Angte beam for reflectors trans.erse to weld y

(cloChwile and Counter Clock wise)

Benchmark or Referenced "O'* Location-T D C-N WeM E De G.

W,

  • L
  • 3 l Exami

',h e s

%DAC Metal Path l

m. im Wg W

W IX Amo m

2 t\\e Ref Inches inches inenes W,

W, W

W bC'""'ng Mode & Remark s l

m 2

no heo&)A, z;veb bro lu.c uS YKS,

.sto 1

l l< > t- /d

.T TO Da $. T~k $ C o $~f O l

l l

i nded et drA.pr ga<<

ASNr.Tc 1 A Le e O si R sii GEN ER AL h ELECTRIC

Ttnv6cE h '

11^:iv_

(I./v'wYse ULTRASONIC EXAMINATION DATA FORM XX X I 1 1 M#

E mam Form C 2-7

.........o. e i s e..< s e s...... e..

.o.

Cal. Form No a27 S<te S kh&ffs wuH D Preoper at.onal W

l.S.I. D ate d~/u'TV System 14 Am[ /+ 5f A>eZ, Weld No

- M ~3 Weld Type

& ff E s aminer d e s. 4 V 4xt/v/5M ASNT Level T

Data Taker N/>4 ASNT Level N/A Search Angle U T_ Procedure E 3* I Rev.

)

Scan Sens X2 N

Other Evaluation Sent-x1 N

Couplant ScheN W E X AMINATIONS:

Ferformed Indication Yes No Yes No 1

Angle beam for reflectors parallel to weld

)(*

g 2

Ang'e beam foe reflectors transverse to weld (CloCh *ile and Counter ClockW.Se)

Y 3e9Chma'h oe Referenced "O" Location-Y DaC

  • _E D.C-W,
  • o[ ta d l

hchen

%DAC Metal Path From W

W, W

'*#*D j

2

" 8 0 "

Le Act inches inches incries W,

W W,

W Scanning Mode & Remarki g

7 AJO We=coLkU=.,%l4Ffc.u s U$

$$O a

w er /./ =

S*6 o DS

=

. 5~4 o i

I i

i I

l l

A CEened by j/Megh//bo ASNT TC 1 A Level O is a sii GENER AL h ELECTRIC

r N@M

=%M M7 PIPE UT CALIBRATION D_ATA SHEET c

~.,o.w:.,...

e SITE [fAC A/8C7 TOM L/AJ/ T' 3

/

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SYSTEMIf f Ajm/3 //tl$ T' /lk M 7 L 8 CALIBRATION BLOCK NO. //A - PEB PROCEDURE NO.

D- /

REV.

Y CALIBRATION SHEET NO.

o30 DATE h-/O"N COUPLANTSC/ jot #A(( IIW-2 BLOCK NO.

79033 P EXAMINER I OEC A' ~#

ASNT LEVEL 777~

DATA TAKER O, 440ceS<ox/

ASNr LEvEn INSTRUMENT MODEL NO. SCA>/ C M M-/

INSTRUMENT SERIAL NO. 6//C878 CABLE NO.

C-d CABLE TYPE 8A/G -To /f(D CABLE LENGTH d, '

TRANSDUCER DATA SHOE TYPE Al/A STRAIGHT

/

SHOE NO.

M/ A BEAM ANGLE BEAM SERI AL NO.

Dc2 ~478d 77 IDENTITY 4AMMA

/\\/

/

SHOE ANGLE C

U rREoUENCY

$w

/ V//

SIEC

.2X

_/

Y MODE

l. C/UG/ tub r A]ML PARALLEL COUPUdiT

$dAfD TM([

Of REFLECTORS ORIEb' RED TO WELD SEAM (Cross Out One)

TRANSVERSE CAL STD TEMP INSTRU..ENT SETTI NGS :

3 TART h FINi$w D AC Cu.e Uncalibrated Gain d l yp e

Coarse Sweep M/A kl/A 90 Fine Sweep

.49

. 97 80 Coarse Range l

I 70 Fine Range

.f7 57 l Scanning Gain SW6 SYdd }

60 50 Attenuation (in)

Al/A A//A i

40 Evaluating Gain pg

//fdd !

Attenuation (in) g/4 g

j 30 Filter Position g;

fl)

}

20 Rep Pate 3g g Damping g

y;Q o

Reject opp cyp o

i

?

3 j

s e

i 8

9

'O 0

1 2

3 4

5 lP

219 initial atibration Tirne /7.30 SN r

A Inch Periodic Checks:

1T

.65 TD'/c M))

40 WA oatE'Sr eet Time v al-N/A N/A M/A A1lA kl4 N/A N/A N/A N/A U/A C

N/A WA N/A N/A

"'^

Final Check:

m

"'^

U/A N/A N/A ngo

/oog osv N/A

r.,

Calibration in Depth (0) O or Metal Path (MP) O Ampi.tude Linearity Check Control Liriearity (Made Daily)

(Made Daily) h

% FSH BO%FSH

-6db d (32 -481 M7

% FSH 50% FSH 100%FSH_

40%

_90 00% "

-12db 6 (16-24) 5 90% "

90_,3,_,,,

40 15 80% "

30%

20% "

I 70% " _b 20% "

+12db_

O (64 -961 Q9 e0% -

Equip Data - Straight Beam For Linearity Checks llW.2 YkO 33 Block on 1/8" SOH for Field Calib.

11W.2 Checks S Man Amp for Both Near & Far i

[o2 mob Serial No.

Positions in % Screen Height OI Beam Angle 1/8" SoH Neae Far e375 Freo. /. f MP.

Site

/%

//

Shoe No. 88 I' 3 able No, D A p.

C Metal M"

Check Mede By:

Path 8

3 OrcKEQ ne,;e.es b,_2ACA-Ar#Alku 7

SNT.TC Level

f f

9 f

Eavice, f a

has.'vwYA ULTRASONIC EX AMINATION DAT A FORM ii1 1 I.

Esam Form

  1. 3/
  1. 2

....e..ao. e se e.4 e Cal. Form No.

C.fd e r:........* "

d - /d - U S.te [ e A 4 # c d o m # 3,_ O Pr eoper ational O

1.51. Date du M System 7e / A,m/ / S M N d 2_. Weld No Y-A~

Weld Type Y

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i i l l l tengw tengh' RE AM SPRE AD Shit 1 Nolet LONGnuDWAL ll SHr AR a j}r j f ortAv ,# 3,9./ o i 2 3 4 s e i e e io 'Y' ' N ~ tM -/ 'N' k ' C^'- 3// sASic cAuoRatioN exam,NAtoN Ant N-b $ - 80,$3 7 - /0 /f -fd,2., (Agty) K // g rfjg7 / fyg 7,,,,- lcANot 1 stock NO. I ' oAMPING f4 fN f)pg q j7;f7 g,3j g g gjg jf[ REMARKS sk gc! y [fcg h 3 gg i Ut Y s (h e d 'd I C /* h / af 6 8/CN P ,g p, g,g /o_5 ' pf,,u pf jettura g, N*It Sb't h StA i$ ~t 5G $t.<v G Ali Ebo & t v'ot3 NcRh I:r AN. Moor we g og fy L j JACn usto g. j RV. %. l?t ee - ho %l p/A% METHOD. PRIM ARy f af f 6 h,7,j/ k/ SECONoARY g/' ) f / RIV'IWt o B v SNitEVEL: l oaf t q -f g] __jwA J.-- l5 ) O r F $l ) 1 ) s^ I* 4 1 I ) w i l 1 t i 9 i 4 / \\ / r,w \\ t 5 '\\ t1 .3Q~ N-i 1 = l ) i I l\\ 4 l 0 ah l t x t' A't s .*.ne~.,n.. O O e S W. R. 1. WELD UL TR ASONIC EXAMINATION RECORD DATE : ( DAY-MON.-YR. ) yest i 24am -CtoCR I SHEET NO. i P OJECT N O. SITE Peali llottum Atonne 4800('l 17 4336 s ut e.T stantro 00.,1 Powi r Statmn, Umt ? jy -og . 'l sug a r enEto 004. EXAMINATION AREA :t sys,./Coconerset) ( LINE / SUBASSEMHLY ) ( IDENTIFIC ATION ) Lo LOC A T ION W LOC ATION. o -Fw 3 thy 39 -il .3 / k 04 L"2 N E X AMINE R f SNT LEVEL PROCEDURE CALtORAT ION Sit.ET( S ) At4GLE O 45"45 7 60 OTHEH WELD TYPE IN SYe W 'U ~USED L t$, We ho.) -r (d.s s'$ ug' SCANNING EX AMINE R SNT LEVEL lLj dOf l q f N/ t REV.Af DB 3 .b ' b c C O d t\\ .N .r 5 + M-i SEARCH SEARCil {
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O I s g ? t ~ 2 3 4 % 4 i ) s ~ ~ 8 1 V N A 'N C NX S 1 I I i 4 r-9 - s% i .3 .\\ 4 .a u W g. e 9 A h 14 's - T N-t a 6 W k A b (*f N l 1 l June 15,1984 PFACH ROTTOM tlNIT 83 (ILTRASONIC FXAMINATION OF JET PilMP INSTRUMENTATION PENFTRATION SEAL WELD NO. 2 June 10 and 11,1984 SIIPPLEMENT NO.1 TO StlMMARY PFPORT DATED JilNE 11,10Ra i The General Electric Company, in conjunction with our NDE subcontractor, Sonic Systems International, performed ultrasonic examinations on the five Jet Pump Instrumentation safe end and penetration assembly welds on Peach Rottom linit #3. Since indications were found only in the No. 7 weld on both the A and B assemblies, this Supnlement will therefore deal with only the examination of the No. 2 welds. The conficuration of the #2 weld in the jet pump instrumentation penetration seal assembly does not allow a. complete examination. The restriction is caused by insufficient scannina area due to interference from the weld crown and the taner on the reducer. (See attached Fiaure 1.1 The first finformation only) examination was attempted with a 3/8" diameter, a5* search unit calibrated for sweep distance only. This examination revealed the followina: I
1) A smaller search unit would be renuired.
2) The configuration was more restrictive than originally anticipated. 31 Indications were detected at very low amplitudes sugaestina that modification to the search unit would be reouired to obtain additional examination volume. As a result of the first examination,1/4" diameter 45* search units were obtained, and the wedges were field modified to allow the maximum scanning possible. The modifications consisted of removing the maximum possible amount of wedge material from both the leading and trailing wedae surf aces. The leading surface was radiused to reflect the modification induced wedge noise away from the transducer. The radius was designed to retain the maximum amount of potting material and all sional splitting grooves. The over-all wedae size reduction (aain in scannina area) was.160". The modified wedae was then used to examine the No. ? welds on both the "A" and "B" loop penetration seals. At the time of the examination, the effects of the restriction had not been determined due to the lack of detailed information on the actual configuration. j O i-l GENER AL h ELECTRIC -T- ~,7 -. T.,~~ ~..;:_7 _.n._.--... . a_ - .g
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._r._ ~... -. ~ O When the design and construction information was made available, the restriction to the examination was determined by creatino a full-scale stretch-out of the confiauration and anplying the modified wedae dimensions. The cain in scannino dimensions was.0R0" in the forward direction and.nR0" in the rearward direction. Fiaure 2 shows a standard and a modified 45' wedge, their dimensions, and the examined volume for each. Please note that, had only standard (non-modified) wedoes been used, the indication could have cone undetected. The ultrasonic data from both of the No. 2 welds exhibited crack-like indications. Both the graphic plottina and UT operator's observations confirmed that IGSCC was a definite possibilitv. The restrictions to the examination discussed above, and further detailed in the attached sketches, prevented gathering of necessary sizina data. These restrictions also nrevented use of alternate standard (60* or 70*) search anales. Attempts to field modify 60* and 70* shoes resulted in wedge noise that rendered them useless for examination purposes. Following the GE examinations, PECo had a third party examine portions of the No. ? welds in an attemot to confirm GE's data. It is our understandina that data correlation was excellent. As a result of the restrictions, sizina for throuah-wall dimension had to be attempted on a best-effort basis using available data. The crack depths were shown as 22% and 44% with the caveat that more, rather than less, depth was to be expected. Due to the magnitude of the restrictions on the examination, it O was not possible to determine if the crack depths exceeded the stated percentages or, if so, by how much. The attached plots, sketches, reports, and data sheets document the efforts by GE/PECo to examine and analyze these weldments. WOV@& Wade F. Miller / GE/A&ES - Eastern Service Department Level III Examiner O GENER AL h ELECTRIC ..,.m .. _,..... ~. a-- e_ _..m. ..s_i...- w *._._s.m.c.. .,_ - % w A.. r;.._. i+- 2... .=. g. .o w a w e._ -e .g,.q,,,,,ee w p. .m b Q. 1,<_ y j w =.u o w n t'l : 4 _._. (- w %V L ...... a __ _. _ _ _. - - ::> _ m. .. _.= co e h N4 w "E C e N 3 0.,7.. .... ~ _ _. %o 3 e a ~ ~ y t (\\l
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ULTRASOh"!C EXRC.:ATICN y Sus)Ecr CF WM N IN F C.M .i /a[. EASTERN SERVICE DEPARTMENT No. P.B. 83-1 REV (PAGE lOF 20 1 i w PREPARED SY/O ATE d Irs, 3 //a/cQ".3 ,..., u. 4

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^ * ' 6 APPROVED SY/DATE ((j /(, g **- O.A APPROVED SY/C ATE

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/ / STA M.C OF INTECO USE THIS CCXIJ.'ENT CC.'CAI'E INFC.WATICN PREPARED BY 'IHg m :r 720 ZMPA.W FCR 'niE WILACELPHIA ELECTRIC CMPA.W AfD IS INIENDED ECR CSE BY D IT WIIL EE USED IN THE CD.'CXJCT OF WILACELNIA ELEETRIC CDdPASY v. IP,NAL TEDiN C"MP, WIES. AtO WIIL PCT BE RII. EASED BY THE PHIIADELPHIA Elu;e.IC CDKPA.W C 7:>'P TI' ORS OF TH.E ~ENGAL EI EI~IRIC CCMPAhY, WTIL E SE DISTRIBLTED FOR GM ~.\\.mY AfD hTIL & SE %: GIS CF I'-C

  • .'iED DIREETLY CR ISDIRECIT Y IN AN UNTA!R CCMPs.TITIVE !d, ash ~iR TC 7-Z !.

,' NGAL n vr TRIC CMPANY. ( c er - r RE c A.'cEs SAtCES TO THIS P.:CX fRE hTIL EZ PJCE IN,TCORCA.'CE WI'IH N C U.IC QUALITY ASSURA.'CE.%'UAL,/ ND A?.:FC'v'ID BY F5%~o C4De.e d!G. PEID APPPCVAL lI 2 5.cLu. ' L 4/ch3 Cata PECO Ergineering Approval HJr b]83 t h k." h,, y

  • /l.'s )3 a

y f.,2., ', EVIEWED SY'/ w APR 7 1983 1 PHILA. ELECTRIC CO. . R EV1Eh'D By ) pJ m.s.... ,,, C r,0.. 'j m l ~ q

e _ dure N3: P.B. 83 '. RevLsLon No: 4 LA of 20 page: \\ v-n s  %.ist wa 52!UOY T MT OP t.:i:LTIVE P/CES REVISICN CA'IE CDtENTS p;g g h,' 4 03/14/83 Ccver Page o 4 03/14/83 List of Ef fective Page.s e LA 2 0 12/01/82 3 2 01/03/83 4 3 03/14/83 5 0 12/01/83 6 0 12/01/82 ~ 3 Ci 3 02/04/83 S 1 12/03/82 9 3 02/04/83 'O 1 12/03/S2 11 3 02/04/83 12 1 12/03/82 13 0 12/01/82 14 2 01/03/83 15 2 01/03/83 16 2 01/03/83 17 2 01/03/83 18 3 01/03/83 3 2 01/03/83 22 2 01/03/83 I

f Procedure No. P.B. 63.t Revision wo a Page 2 of 20 m, x - 5%5 'M#j W3.!" *,*" 1.0 SCOPE 1.1 The ultrasonic pulse echo contact method examination descrfbed herein is ' applicable to full penetration circumferential and longitudinal welds in piping systems. 1.2 The applicable material thickness range is frc:i O.200 to 2.50 inches. 1.3 This procedure covers angle besm shear wave ultrasonic exaHnation of pf ptng welds and a straf ght beam longitudinal we.e exa' iation o f piping base naterial through which the angle beam passes. 2.0 APPLICASLE DOCUMENTS 2.1 Codes and Standards. The following documents form a part of th!5 spect fica tion to tne extent spect fled herein. 4. A terica'n Society of Mechanical Engineers (ASME) Sofler and ^ Pressure Yessel Code (1) Section V. Nondestructive Examination, Ar+.f cle 5,1974 Edf tion, Sumer 1975 Addenda (2) Section XI, Inservice Inspection of Nuclese Power Plant Cce;cnents,1974 Edf tion, Sumer 1975 Addenda b. A:erican Society for Wondestructive Testing (ASNT) (1) Recomended Practice for Hendestructive Testing Personnel Quali fIcatton and Certi fication, SNT-TC-1 A. U1 trasonic Testing Method - 1975 Edition J.0 DESCRIPTION 3.1 The objective of the methods given herein is the location and recording of indications within the counter bore area, the heat affected zone, the fusion zone and the base material within two thicknesses (2T) of the weld. The examination shall be perfonned from the outstde surface of the piping systes. l 4.0 RIQtJIREMENTS O'* l 4.1.1 All ;;ersonnel performing ultrasonic txaminations shall be certified to at least 1.evel !_ fn accordance with SNT.TC.1 A, g tenon!c Testhg. i.e v el I xesonael s.* s t ' :e r f o r-n th e . o... e..

. - ~.. Prot ecure No. P.8.8J-l Revisten Nc. 2 Page 3 cf 20 [. J M 'M" J i %'t.C'.'07 4.1.2 All personnel reviewing the results of the ultrasonic ~ examinations shall be certifled to at least Level !! in accordance with SNT-TC-1 A, Ultrasonic Testing. 4.1.3 When actual samples containing IGSCC are available at the Jobsite, all inspection teams shall be trained on these samples prior to their performing any actual examinations. The pur ose of this training is to allow the inspection teams to become familiar with the ap;earance and behavior of IG5CC indications in welded samples and to demnst-ste their proficiency to the satisfaction to the perso,(s) responsible for evaluating the results of the examinatic s. The duration of the training shall be at the discretion of tre responsible individual (s). 4.2 Eouisment 4.2.1 Pulse echo ultrasonic equipment shall be use: =i tt contact search units. The ultrasonic instrument sha!! be s;uf p;ed with a d3 calibrated gain or attenuation conte:1. 4.2.2 Angle beam shear wave examination shall be ;e-f:r ed using single element trasmit/ receive or dual ele e-t ;f tch-catch ceramic type search unf ts having a nominal ' a:;.e. cy fr:n 1.0 to 2.25 MHz. Otner frequencies may be used :: ::tain adequate penetration or resolution. 4.2.2.1 The size and configuration of searc . nits snould confonn to the chart below. If pt:f g ge:r etry (weld crown vidth, mismatch, etc.) :reclude the use of the reco. mended search unf t(s), alternative search units may be used. The use :f any alternativa search unit (s) shall be f:cu :ented as well as the reason the alternative =as necessary. Pipe Outer Diameter (In.) Wall Thickness.(In.) Sear.h Unf t Less Than 4.500 f.ess Than.750 1/4 Ofa. :r 1/4 sq. Single 1/4 x 3/3 ' Dual . Greater Than.750 1/4 x 3/4

  • Dual Over 4.500'Through 12.750 Less Than'.750 1/2 Df a. or 1/2 Sq. _ Single 3/8 x 3/4

=ausi i l A 1/4 x 3/8

  • 0ual V

Greater Than.750 3/B x 3/4 'Oual j 1/4 x 3/8 ' Dual 1/2 Ota. : 1/2 54. Single l

Frw Mare.No. P.3. 83-l h R9JLG cn N3. 3 i Page 4 of 20 v pC' 3.,.,, a.es m vp; ss s on ,==e IB S 389e484lPW Searen Unit Wa.11 'Ihickness ( In.1 Duter Diameter (In.!_ 1/2 Dia. or 1/2 Sq. Sinole 12.750 thru 20.000 C.ess man.750 3/8 x 3/4

  • Dual 1/4 x 3/8
  • Dual Greater Than.750 3/8 x 3/4
  • Dual 1/4 x 3/8
  • Cual

. 1/2 Dia. or 1/2 Sc. Sincle_ 1/2 D ia. or 1./2 Sq. S incle_ Less man.750 80.000 3/8 x 3/4

  • Dual 1/4 x 3/8
  • Dual Greater than.750 3/8 x 3/4
  • Dual 1/4 x 3/8
  • Cual 1/2 Dia. or 1.'2 Sc. Sincie te qualified en a cracked sa ple prior to use on piping -elds.

if a cracked sarple is a.niaale, or n uni.ts must palification ::ay take place en site, If an alternative sear:. unit is location designated by tce plant cwne r. to piping gecret.,f, etc., qualification of the alterr.ati.e shall 'ce c er' i ion ci t*e plant owe r. i.:.fying the , sing 12.750" CO and larger, consideration s..culd 'ce given to q-st Mte se.1rch unit pssLble to minimile radiation expsure. searth units s.:u'd be ir. sa.iection of tne focal ler.gth cf dual alsrent The focal pint shculd f all as lese as ;cssible to the p.pe ID to >is ed.

  • ten an exa:~.ina:Lon req 2 ires a

.de crossing cver beyond t.e fxal point. te vee path calibration foc23ed dual elecer.t search units shculd et Wges shall be used to prcduce shear ww beam 3 + es 4.2.3 of 45 degrees, + 3 deg. - 3 deg., as deterrtined usi.ig i 'Ihe ciistaxe the II'i+-2 ultrasonic calibratien block. fecm the index coint of the wedge to the front e:.ti of the wdge should be short ercugh to permit 1/2 node f, examination of the near side of the weld root fusion zone without placing the transducer on the weld Where a 1/2 ncde ex.mination car.,cc be ) reinforcenent. perfonned, wdges producing shear wm beam angles up to 70' t 3* may ta used or a OK may be constructed to a.llow for 1-1/2 vee path examination. 4.2.4 Couplants. Glycerine, ultra gel - II or 'Herculas pcw*ar 7M ard damineralized wter shall be used. Alte.rnata.n. plants (' regulee approval by Shaso Materials Engineerirq. l 4. 3 (*y1ibratlon Blocks _ 1 Be :r ary 11libration b1 x c s all be i s.1.1 T. e t i 5.-. - E. c.m:

P :ce:u e No. P.S. 83-1 R e. i sion Na. O Page 5 of 20 11T?06k ,---e,4"'i t%"'A 's,U 4.3.2 An !!V-2 ultrasonic calibration block shall be used during calibration to establish angle beam index point and beam angle as required in paragraphs 4.4.6.1 and 4.4.6.2. l 4.4 Ecuf pment Calibration 4.4.1 Calibration shall includc the conplete ultrasonic examination system. Any change in search units, test shoes, (vedges), c cupJrtis, c abl es or ul tr a so rfic fiis tru, e,ts shall be '. lu se c for rec alibra tion. 4.4.2 The calibration data shall be recorded 4.9d plotted for eacn calibration on the Calibration Data Sheet (Figure 11. These sheets shall be numbered in sequence wi th tre Examination Data Sheets (Figure 2). 4.4.3 Instrument Calibration 4.4.3.1 Laboratory: At the beginning of each period of A continuous use, (or every three m:-ths, vnichever is U less), the ultrasonic instrumert shall be checked for amplitude linearity and am;1it;de control linearity per Paragraphs 4.4.4 a : 4.4.5, respectively. 4.4.3.2 Fi el d: Af ter any transport of cre instru ents in any commercial carrier, the instr. ents snall be enecked per Paragraphs 4.4.4 and 4.4.5, respectively. These checks shall also be repeated once each week for the duration f the field examination. 4.4.4 Amolitude Linearity Check l An angle beam search unit shall be post cio ed on a block and signals obtained fram two reflectors. The search unit position shall be adjusted to give an exact 2-to-1 ratio of amplitudes between the two. The gain control (sensitivity) shall be adjusted and the larger signal br:ught to 80 percent of full screen height (FSH), adjust positf ui if necessary, j saintaining the 2:1 signal ratio. Wi thout soving the sear'ch unf t, the gain control shall be adjusted tu successively set the larger signal from 100 percent to 20 percent FSH in 10 percent increments.The smaller indication shall be read at e-each setting. The signal amplitude must be 50 percent of the (_T) larger amplitude within five percent of F58 In s trumen ts that do not meet this requirement shall set be used. The data shall :e recorded on the calibratic, :su sheet c-:vided.

e Procedure No. P.8. 83-1 Page 6 f b ( cdi;:ss.1B "vj a 4.4.5 Amplitude Control Linearity check. The angle beam search unit shall De positioned on a calibration block and a peaked signal amplitude obtained fran a hole. The indication shall be brought as near as possible to 80 percent FSH with the 48 control. If necessary, the final adjustment to 80' percent FSH is made with the variable gain control. Using only the da control, the dS changes indicated below shall be made and the resulting amplitude compared with the allowable anp1f tude limi ts. The resultant signal must f all within the amplitude limits as specified below. Instruments that do not meet l these limits shall not be used. The procedure shall be repeated for the 40 percent and 20 percent FSH amplitudes and the data recorded on the calibration data sheet. Initial Amplitude da Control Amplitude Limi ts Set of 5 FSH Change % F5H 80 -6 32 to 48 80 -12 16 to 24 (() 40 e6 64 to 96 20 +12 64 to 96 4.4.6 Seam Angle Determination 4.4.6.1 Determination of Angle Beam Index. The angle beam searcn unit is positioned on tne IIW-2 calibration ~ block so the beam is directed toward the four-inch radius surface. Move the search unit parallel to the sides of the calibration bicck until a raximum echo is obtained fran the reflecting radius. The beam index point is now above the center if ne of the radius. Place a mart on the side of the angle beam wedge to identify the index point. 4.4.6.2 Determination of Beam Angle. Place the angle beam -~~~L-search unit on the IIW-2 cal f bration block and ~~~ obtain a seak signal amplitude fran the two-inch diameter sole. Aesd the refracted beam angle from the side of the calibration block using the angle t l which corresponds with the beas ind'ex point and record it on the Calfbration Data Sheet. 4.4.7 Sweep Range Calibration The calfbration block shall be used to calfbrate the ultrasonic () instrument search unit combination for sweep range over the metal path to be used.

~. [.. 4 Precedure No. P.S. 8 3-1 x Revision (b. 3

, A ns P Me 1 of 20

.=* j ,...,o........c .,.m a n e.m.. >8 Recalibration, S-eep On1y If any irdication of the C/C curve has coved on the s-ee.o.line rrcre thah five ;;elee,r.: of the sep division readirg,' correct the s-eep m ra.ge calibration and rete the correction on the Calibration Data shee. If recordacle reflect::s are noted on the e.xrtination data s ee:s, t. nose d.a:a sheets shall ce wided and destroyed. Arew calibra:icn snalt be cade ard recorded, a-d the mide! e.xa:-ination areas snat1 en ra-exulr.ed. .9 Recalibra t ion, A-litude Cr.ly , percent of.1.. :.de en the ti _s a. plitude -ten a check.c...a.n.ced bY. cre th I f the .a.~.P >C curve has h ts :c.de on the calibration s a.-ded, 2.lt da:a snects since the last p.:sittw calibration check sr.all te : aned wid ard destroyed. A new calibratica shall be trade recorded and Re wided ex.a:rir.ation areas sns11 ce re-ex1:rined.

arificatia.. of 2X Scannin Ser.sitivity

.e d3 reit:nes riq2 ired to ci:tain ce scanni.; sensitivity shall be c.s.ng t.e ea1ib:ation stardards. A eeflected signal f::r. ~ "->--'-M One :f :ne side-drilled c.11tbration ecles shall be detected and the a pli:;de adj.:.sted _c a level bet-een 30 percent ard 40 percent of ?;2 5c aen Heig..:. Using .e da rait:hes, i crease tre signal ar-. :ude :o Wi:e tre sersitivity level a. plitude ard record the se :ing cnr.ge :-3 quired. 'D is d3 cnange snall be *.: sed to cctain the -i = scanning ser.si:ivity. 1.1 set.,i.q a.3:e 'I"na : anual scanning rate for angle tes:n scanning shall be s.:fficiently sicw to allos careful observation of the ultrasonic in~s.s._ ir.e.n. t screen and shall.. re..t. e.xceed six inches per wcond of search unit nowrent. 12 Calibration shall be perforced at the beginning of each series of exar-dr.stiers on the calibration block applicable to the systan(s) being ex.rtined. A calibration verification shall be trade at the end cf each series of exs:ninations ard at intervals not ex:eeding four Nurs chring the exa.rdnatier.s. va representing 21;:e rent of the C>c level shall be rrarked on. di, splay screen du.rirq calibration to aid in the determfnatIon of ind. a:ica r.l.t ;de.

Proc edure No. P.B. 83-1 RevIsfon No. ! Page 8 of 20 ~ R

  • ($56w E

~%L <=.: :t.;;:= 4.5 surface Preparatton The base material scanning surface shall be free of weld 4.5.1 spatter and any other condf tion that would fnterfere w1th free rnovement of the search unit or impair coupling of j ultrasonic vibrations to and fran the material being Unacceptable surface conditions shall be reported examin ed., tomer. to the cus Surface preparation and cleaning operations are not within 4.5.2 the scope of this procedure. 5.0 CALIBRATICW AND DMINATION 5.1 0 Degree Base Material Sensitivity Calibration Position the search unit on the applicable Plant Owner's 5.1.1 calf bration standard and obtain a back reflection. Adjust the peak signal at p11tude to 75 or 80..perc_ent of the Full Screen e ~ This ;cint Height _and mark the position on tne display screen. O regresea:= Pri=>r7 rererea e ' eve' ror tae dese eter'e' examination. Record this calibration data on the _ Cal,f bration Data Sneet. 5.2 0 Degree Base Faterial Examirstion 5.2.1 Scan the volume of base m.aterial through which the angle bea.m examination will be perfomed to detect reflectors that could interfere with the perfomance or the results of the angle beam examination. This examination is i n tended to be u s ed for-act,epf.ance or rej ection of pf pf ng 'ag.t " ~ ~ ~ wel d s. 5.3 Angle Beam (45 Degree) Sensitivity and DAC Calfbration l 5.3.1 Post tion the search untt on the applicable Plant Owner's calibration standard and obtain the first point on the OAC curve using a sound gath no less than 3/5 or the rull sxtp distance = Adjust t w peak st gnal amp 1f tude to 75 or 50 percent oT the fu11 screen height and mark its position and uplituce on the display screen. Wfthout changing the gain level, obtain the peak signal sp1'itude for' ~the next two metal ~ path's of the sound beam. Mark their position ind amplitudes on the display screen. Signal responses for eutal paths less than l 3/8 of the full skip distance may be obtained by determining l the 2/8 node response (off scale) to detensine the shape of the CAC curve. Join the points wf th a smooth line, the length of ,C which shall cover the examination range. This DAC Ifne l

1 l l Procedure No. P.S. 8 3-1 Revision No. 3 ? Page 9 of 20 h._ am.. oft!.EY owd

....u,u.x s ent i ort **r==

@,ectindjysted for acoustic egaivalency, re= resents :.he primary for the angle team reference..lewl (DC Smsitivity)Recced this calibratico data on the Calibration exsrtinaticn. Data SNec. This calibration shall be perfomed using reflectors parallel ar# transverse to the wid seam as ' _a:elicable to the ex.r-ir.atices -to be perfor ed.

  • Vee path aM skip distance are cor.sidered gaivalent ter-s.

The 1/2 nadal and, if reg.: ired, the 1-1/2 ncdal point Locaticrs for the pi;r to te examined snall be 5.3.1.1 deter ined of f tne c:alibration stardard notches or TNir locaticn(s) shall be markad en the 'Ibeir location corners. screen and cn the calibration sheet. shall be marked on ete screen ard on the calibration sheet. 'i./1 L~xstic Ebuivalencz V TN calibration block shall be c'.ecked as foll:r-s for

.se in cc parisors ith tre pla.t pipirs for actatic

\\ 5.3.2.1 m aivalenmt: =ain a) With the inst:.:. ent at tr.e pri ary ir.st:.:. ent f or pitcV est.ablished in 5. 3.1, set instr.:. unt catch cceration. Attach L-o 45 degree single ele ent search uni s b) to the ir.3:.r.:. rec.t T/'t jack.s. Ccuple the tra sntitting search unit to the c) calibration stardard. Man 1 palate the receiving saarch unit co the cali-CRP di bratico starda.rd to cbtain a traxi.n n (% F5H) i.Mication fecm the receiwd signal. the d3 charge esquired to b ing the a plittrie of the signal to approx.imately 80% FSH. Recer e) h Arcin Beam Dec.ination 1 Establishing Pri-ary Refererce tavel The cri-ary_ reference level sh.11 te adjusted to provide xce.stic Raivalency betwen plant piping and 5.4.1.1 N'~caIIbr a ic.' FsYird1rd 'as 751lo-s : ~ ~ rd , '. -d :., 5. 3. 2.1 t s ' ~

hevl510n h0. i e P a g e 13 O f 20 sm_ . 2.?=*Ab Set the instrument gain to the level established b) in 5.3.2.1 (e). In three equally spaced (120 degree) locations on the pipe weld perfom the operations outlined in 5.3.2.1 (c) and (d). Detemine average dB increase or decrease c) necessary to attain approximately 80 percent _f5H. ReTord this d.B dif ference on the ultrasonic examination data fonn and increase or decrease the instrument gain established in paragraph 5.3.1 by this amount. These steps (a)-(c) must be perfomed for each d) weld examined. Care must be exercised to insure tha.t the instrument is returned to primJry instrument gain prior to perfoming these steps. 5.4.2 Scanning Sensitivity Level The scanning shall be perfomed at a gain setting ecual_to.or greater than twice the pel. mary reference m IJy.fl. At the scanning level, the c;erator should be able to distinguish reflectors from the 1.0. rcct geometry, increasing the gain beyond 2X may be required to r.complish this. 5.4.3 Recording Sensitivity Level Indications shall be recorded at the primary reference level (1x). Scanning for Reflectors Oriented Parallel to the Veld 5.4.4 The search unit shall be placed on the contact surf ace with the beam 11med-about 90 degrees to the wid and manipulated laterally and longitudin' ally so thTt the ultrasonic beam passes through 2T minimum of base In addi tion, the matarlaL.fron the edy of the weld. search unif~shal1~be arigUlst'ed'0 degrees (perpendicu-lar to the weld) Gperpendicufags tF the richt and__ thfough 45 degr ~ r to tne weld) scan. I f ef t of the norma See Figure 4. This examination shall be performed from both sides of the weld t.ere component gem:etry ~ -' ,~ permits. I \\ O @ Cl.ECTRIC c N r o ti

m. Musumassammmmiimmeness h m m % - e Tra. e ).:re to. P. u. 6 3 -1 h Rcr.sion tn. 3 Pace 11 of 23 7 d'- t? ?._P.* l Ser.nina fer Reflenors orie.ted Transverse to the ...'..'g.. 5.4.5 p,......m......

. La m

cn prepared cr suf ficiently s:coth surfaces ce angle be.in unit sha.11 be ained parallel to the longitudir.11 centarline of the wid with the search unit contacting the wid surf ace. TN search unit shall ce. eved along the wid so enat the sound beam passes through~ all the wid tretal ard wid HA2 on bor.h sides of tr.e wid v.ete practical. Scinning ssall be cbne in tds ~ direc_,1c.cs lB0 degrees to each othE In additlen',' the saaren unit shall be angulated fran 0 degrees (parallel to the wid througn 45 degrees; ai. ed at the en to:.h sides of tne 41'd for parallel scanning. wid) (3ee Figure 4). 5.4.6 Scecific Area of Interes: Angle team irdirations of intergrar:ular, stress vill te evid_e..: at the I/875 c_c::.cking (if present)r 1/2 " Vee, patn" ::e t al path d is 1 :n. corr:sioq ~ ~ - ~ ~ ~ .W95RD Im ) 6. O Ce: ee 3ase u.s te r i 11 I.-d i ra-ic r.s_ 5.1.1 Record on :-e da:a s.ee a.1 ares.s 55 c.a.se.-.2:er ial .i:5 e;cticit a total loss cf ta:4 ref'.ec ice.. In addi:ic.., re.~. :rd all areas -te.re internediat.e reflecter(s) wi tn s i g.C. .a plitudes c_ugal to ce greater t..an the ts aining ba:4 refle--ion appear. If rt.e ce.s eyerlapping indica:.: s cf lesser a pli: des exis: un:n in :ne cpinion of tne .,cce'. It 'a. es.ingf 21 s. eq ra c.<.n.ination. ey s.all might preven: be cbcu. en:ed. yj 6.2 Ar le Sea.m Ird ic a t ier_s_ / All angle tea;n indteations in the M7 or basca traterial in 6.2.1 excess of 20 percent of t.w priraiy' reference level CA:' sha.ll f / te recorded on the Lce.ir.ation Cata Sheets, Figure 2. Irdicatier.s observed on the CRT,.411ch er-J.nste at the root (I.D. surf ace) ard travel along the s.eep tavard the O.D. shall te investigatai regardless of e pli.tude. Irdicatiers irriics-tiw of IC5cc shall be recorded., / 6.3 Referercw Pes!tions for Physical Measurer ents '40 shall be the wid's centerline and shall be used for 7_6.3.1 See ,Q rreasuring tra. sicer. evecents perperdicular to the wl.f. Figure 3. !f4 u.e-i..:._. e '.. : : _-- Of *e 2 e.' e a -{-e Po i -. t : !. : ere.< -.s e -( / f w / ./g'-

Mm.tessumamannamneam- - -.g Procedure No. P.8. 83-1 4 Revision No. 1 f-Page 12 of 20 &%) wJ <- -.W3'M 6.4.1 Piping Within Containment On horizontal pipe, lo reference shall be an axial On line or point at the pipe top dead center. vertical pipe, Lo reference shall be ari asf al if ne or, point on the pipe circumference f arthest frczn the reactor pressure vessel. 6.4.2 Piping Outside Containment On horizontal pipe, Lo reference shall be an axial When if ne or point at the pipe top dead center. possible, on vertical pipe, the to reference shall be selected by drawing an 1.?.aginary line down fr:m the outermost radius of the next highest elevation elbow. When no elbows are in sight, the to reference shall be an imaginary line on the pipe 180 degrees fra: the nearest wall or obstruction. O 6.4.3 ' eine eids ith iaeicaticas mas be st>=>ed fen iow stress V stamp. The V stamp shall be placed on tne circumferential weld centeri f ne. The top of the V shall be lo (for circumferential welds) and shall point in tne direction fr:n whf ch measurecents are made. For longitudinal pipf ng welds, to shat x the pipe circumferential weld centerline. 6.5 Method of Recording Examination Data 6.5.1 Figure 3 sketches the relationship between transducer W ), weld center rnovements (positions W, W [L t m and location and (W ), weld reference point O O length of indications (Lt and L ). This 2 attachment also contains a sample copy of an Examination Data Sheet. Hypothetical Information based on the above sketch has been recorded on it. 6.5.2 Search unit positions Wi and W2 shall be recorded on1;r when the wall thiciness of the pf pe exceeds one inc3. Signals caused by geometric cl1anges such as weld crown, sismatch, fitup ID preparations, etc., , the peat shall require recording of 1(n. W.f the indication in signal amplitude, and the length o 6 inches or degrees azisuth, i O The following ' transducer positions" and ' data to be 6.5.3 recorded 'information shall be recorded on the Essninstion Cata Sheets for indic,ations wnich etceed ..i....,,,,.,_,.,,,,..,...,(rg,

mm anar-w r l' Procedure No. P.B. 83-1 ~ Revision 0 so n,cs Page 13 of 20 ud% 'w ; , DC'#2 Transducer Positions Data to be Recorded (a) W3 - Of stince between the (1) Of stance frcru referenced search unit index point and centerline (W I-O the weld centerline (V 1 0 . - when the signal applitude . (2) Indicated metal pa th to ' decreases to 20 percept reflector distance (MP ). y O E when moving towards the weld from V. (1) Distance frors reference a centerif ne (W I' O ( 'b ) V:,, - O f s tanc e be tween the search unit index point and (2) Indicated netal pa th to the weld centerline (Vo) reflector distance (MP ). m when the signal amplitude is a t..ax imum. (3) Sf gnal snplitude in % DAC at Primary Reference Level. (c) V2 - Olstance between the (1) Of stance from reference search unit index point and centerline (V ). g O the weld centerline (WO I when the signal amplitude decreases to 20 percent DAC (2) Indic a ted cetal pa th of when eving away from the reflector di stance (MP I

  • 2 weld and V.

m 6.5.3.1 The transducer ;csitions Lt and L, correspond to 2 the 20 percent DAC length end points of an indica tion. The end ;cints of the indication at 50 percent DAC shall also be noted on the data sheet. 6.5.4 When indications other than geometric have been identified wf thin the fusion zone, the heat affecMi tone or the base materf al,.the transducer's post tf ons J sid be recorded as follows: 1) The transducer's re M. For each data point f s perpendicular to the length dirin '.c J) The data shall be obtained at 1/4-tach intarvals J.,ng es length of the reflector for indications less than 2 inches in length. In addltion, the maximus amp 11tude points shall be checked at 1/4-f nch intervals. 3) For indications greater than 2 inches"f n length, the data shall be taken at 1-inch intervals. 4) The continuf ty of indications.between fntervals shall be con firmed. Q v er w w ~-,

m. m - _, g i __---------==r Procedure No. P.6. 83-1 Revision No. 2 k-Page 14 of 20 m ws, i'::.t. "*4*."J' 7.0 [EY!EWOFDATA The recorded data shall be reviewed by an individual certiff ed to at j 1 east Level !! to determine if additional examination and/or 7.1 evaluation is required. ~ ~- 7.2 Evaluation of Indications Of sposition and evaluation of indications shall be as specif f ed in the contract. Geometric plots of all recordable indications shall be cude to 7.2.1 show location of the inoications with respect to the weld root and weld heat af fected zone (HAZ). To assist in preparation of geometric plots, the responsible 7.2.2 individual shall assure that thickness rneasurements, where required, are available. Indications that appear to originate from a gecreetric condition (Q 7.2.3 shall be plotted to detemine their origin. when geometric plotting appears to be inconclusive or plotted 7.2.4 data appears to result in a condition that may not be correct, such as a reflector that appears to enanate from the far (opposite) side of the weld root, the Level III may elect to Some evaluate the indication based on signal behavf or. characteristics of IG5CC signal behavf or are: A) IGSCC indications will originate at or near the sweep position corresponding to the ccrnponent 10. B) !GSCC indications will walk (travel on the CRT) from 10 toward 00. When the search unit is angulated (per Figure 4) while the C) indication is peaked, a geometric indication will decrease in amplitude rapidly with a variation in incident angle. An indication caused by IGSCC tends t'J decrease in amplitude slowly and become rcre bro 6d based as the search unit is angulated. At times, an indication will separate from an IGSCC D) indication, as the search unit is moved toward the ( indication, and walk toward the 00. This indication, when it appears, is indicative of a crack tip and f s associated O with indications of !G5CC. 1 1 I

yw< = = Procedure No. P.B. 83-1 yh Revision No. 2 Page 15 of 20 f=5N l'M ; tl:::r.::::*.'=l' l These characteristics of !G5CC f ndications should be t If the checked at or near the middle of the Indication. indication is short (1ess than 3 times the width of the search unf t) it wit! be necessary to nove the search unit to an end of the indf cation before angu1stf on is performed ( S tep 'C). 7.2.5 Indications determined not to be from geometric reflectors shall be evaluated as follows: 0 degree base material indications shall be evaluated 7.2.5.1 to ensure that no interference to the angle beam examination exists. 7.2.5.2 Indications which appear to be from !GSCC shall be reported to the Plant Owner within 24 hours of evaluation. The Owner shall supply disposition of the fndication. 7.2.5.3 Indications shall be reported to the Owner for 2 O disposition if the amp 1f tuda exceeds the reference level, and discontinut ties have lengths *fch e.xceed: (1) 1/4 inch fran t up to 3/4 inch, inclustve f2) 1/3t for t from 3/4 inch to 2-1/4 inch, inclusive (3) 3/4 inch for t over 2-1/4 inch wtiere t is the thickness of the weld being e.xamined; if a weld joins two members havirg different thicknesses at the weld, t is the thinner of these two thicknesses. + 3 .V e e } l' O I

--r % - _=- P xstre.0.* P.B 83-1 5 (ft Retisi:n 10. 2 4' q Fxe 16 of 20 N 7 rEss ('M9 J PIPE (7r CAf MRN" ION DCA SI-E ge... e "* edeFCE O M O AIM [ l W -atiotul l l I.S.I. S.Q CAL 3 RAT 34 SIOCX f SY5"5N_ car mar."_2d SE3'EP f

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a w.= w rma DsnLu Smu, p D E ; R. W. KDEL 1D. CAa:2 to. CAS:2 n P3 os.z Latr.s sng n7g JFRSCIJCIR CATA 5~IP,AIG f? MC.2 SE/+i P2M scE Am S. RIAL 10. v2.g OG7ITN ( WDCf . r?.Aw shs R:7m CF.In/7ID (PA?>' t er Sxsvusz) To wra sz;w (C s31, c m3 W CT:RVE CM, gio 33 90 DEIPJerr x.._c: Sti t ?i.asn 80 Urcalibrated Gd.a 70 C a se W Pine S'.cep 60 C a se W Fine Range 50 s e.ning cain Attanuation (in) 40 Ewluating Gain Attornation (in) Filtar P:altion 30 Rap Rate 2 Dacpirg Reja:t 10 Accustic M21vala:cy (P ea. 5.J.2) "O 1 2 3 4 5 6 7 8 9 10 l 0 1 2 3 4 5

.. y. ..... -, m,m- ,_7_-_._ _-g- -y k Proc. P. B. 83 -1 Rev. 2 Page 17 cf 20 m... e twj . "*Ms%%*d ** sole oepth . Gain M.3x "W' D or MF SCH Initial Calibrati:n Ti.m c7 Irztes tu Acp. Irch Irch ce PBH Periodic CMcks: I.as t Tine Val.m Da:a Sheet 1/4 u 1/2 h 3/4 1X MI." 1X W+ Final Check: 3w.c 1X 9ced Calibration in Dept. (D) l l or M.al Path (MP) I l A.plitude Linearity Creck C:r-:r::1 Li.warity (Made Daily) W e Caily) e K ,3 USH 50USH U5H 80UTd -61 (32-43) 40% " 80VSH -:.; t (16-24) 90 % 30 i

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-e2 h6 mmenawa h h fassut h A --- ~ r Procedurc No. P.S. 83 1 Revision No. 2 Pg'~ Page 18 of 20 g sanvic t Y./r'f.?cic I ULTRASONIC EXAMINATION DATA FORM %Ya Esam Form Cal. Form No. Sie C Preoper st:onal Q l.S.I. D ats System Weldrio. Wefd Type ASNT Level Esaminer - Data Taker _ ASNT Lesel Sesch Angle U.T. Pr ocedur e R e v. S'can Sens: X7 Other Evaluation Sens: XI Cowst ant Co m p. Te m p. Per formed fr d cation EX AMIN ATION S: Yes No Yes No I, Angle beam lot reflectors para!!ct to egid 2. Anyte beam for reflectors transverse to weld (clockwine and counter clockwisel Senchmark or Referenced "O" Locat.on: W, = L = a en AG E t.;,gUSTIO C:F F E afjiC Ej f t ) Pers.S.4.1.1 : I knches %DAC Metal Path Esami. From W W W IX Amp. j m 2 nation t, R e f. Inches Inches Inch es W W, W W Scann.ng f.t:,d: & Rema-m m 7 _ _a_. i l l 1 l ~ -= I l I is Rev;ewed by: ASNT TC 1 A Levet 0 :: O iii

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