ML18054A455

Engineering Analysis Thermal Margin Monitor - Thermal Analysis

ML18054A455
Person / Time
Site:	Palisades
Issue date:	12/23/1988
From:	CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML18054A454	List: ML18054A453 ML18054A455
References
NUDOCS 8812280144
Download: ML18054A455 (41)

Text

{{#Wiki_filter:~l OC1288-0244-NL02 ATTACHMENT Consumers Power Company Palisades Plant Docket 50-255 ENGINEERING ANALYSIS THERMAL MARGIN MONITOR - THERMAL ANALYSIS December 23, 1988 40 Pages i

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1. How High is the Dissipated Heat?

A good deal of the energy consumed by electrical and electronic devices is converted to heat. In selecting a suitable fan, therefore, it is important to determine the dissipated heat that must be eliminated. The electrical power consumption of the unit to be cooled often represents a suitable value for this purpose.

2. Permissible Temperature Rise The dissipated heat and the permissible temperature rise t1 T of the cooling air flow between the intake and exhaust of the device to be cooled determine the necessary air flow rate that the fan is required to deliver. The maximum permissible value of ~ T is greatly dependent on the temperature sensitivity of individual compo-nents in the device. t1 T = 5 K signifies, for instance, that the average air flow leaving the device to be cooled may be only 5.° C warmer than the ambient temperature (a large volume of air is required). A lower air flow rate is sufficient if a higher temperature difference (e.g.,.l T = 25 K) can be tolerated.

3. Required Cooling Air From the appropriate point on the dissipated heat scale (determined. for instance, from the power consumption), read across horizontally on the diagram to the intersection with the selected.l T hne. then read down to obtain the required value for the cooling air flow.

4. Fan Selection Select the fans that are capable of delivering the required cooling airflow.

Qptimum Operating Rang! The required fan must be able to deliver a suitable static pressure t1 pf in order to force the cooling air through the device. A fan must therefore be selected that provides the required air flow performance within its optimum operat-ing range (see also the performance curves in the model descriptions).

5. Additional Selection Criteria If more than one fan meets the requirements of an application, a final choice can be made on the basis of noise level, space requirements, economy, and ambient conditions. Further details aiding the choice of a fan can be found in this catalogue.

If further technical assistance is required. please contact any one of our sales representatives or distributors. or call a member of our technical staff at our regional offices. Revlewer ~ £\\. U Q.,o. o..- Date 2.o LEc' 8~ Temperature Rise c.t of Cooling Air Flow I i I I I I I i l i I

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• P E & C Engineering Depar-tment

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• 2000

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-40... +90 15000/+90 25000/+70 10 115/60 CSA, UL, VOE 8506 D 34 35.9 (17) 39 34 0 3150 -10... +70 200001+70 30000/+50 10.5 115/60 CSA, UL, VOE .8500 DP34 3.62x3.62x1.0 31.0 (14.5i 34 33

• 2300

-30... +70 30000/+60 40000/+40 6 115/60 VOE 3908 L 34 37.1 (17.5) 44 42 0 3300 -10... +55 20000/+55 30000/+35 13 115/60 CSA, UL, VOE 3910 35 37.1 (17.5) 44 42 0 3300 -10... +55 20000/+55 30000/+35 13 115/60 CSA, UL, VOE 3911 35 41.5 (19.5) 41 41 3100 -30... +70 30000/+60 40000/+40 9 115/60 VOE 3908 35 4.45 x4.45x2.0 100.0 (47) 54 59 0 3250 -10... +55 20000/+55 30000/+35 28 115/60 CSA, UL, VOE 25005 35 4.68x4.68x1.0 58.5 (27.7) 37.5 36.5

• 2100

-30... +70 30000/+60 40000/+40 9 115/60 VOE 4908 L 36 79.5 (37.5) 45 44.5

• 2850

-30... +70 300001+60 40000/+40 12 115/60 VOE 4908 36 4.68x4.68x1.5 50.0 (23.6) 29 26 0 1550 -10... +70 20 000/+70 30000/+50 10 115/60 CSA, UL, VOE 4840 N 37 58.3 (27.5) 32 32 0 1800 -10... +80 20000/+80 30000/+60 10 115/60 CSA, UL, VOE 4800 N 37 58.3 (27.5) 32 32 0 1800 -10... +80 20000/+80 30000/+60 10 115/60 CSA, UL, VOE 4800X 37 88.9 (42) 41 44 0 2700 -10... +70 200001+70 30000/+50 15 115/60 CSA, UL, VOE 4530 N 38 99.5 (47) 45 48 0 3000 -10... +70 200001+70 30000/+50 15 115/60 CSA, UL. VOE 4500N 38 105.9 (50) 47 50 0 3100 -10... +65 20000/+65 30000/+45 18 115/60 CSA, UL, VOE 4600N 38 105.9 (50) 48 51 3100 -40... +85 20000/+85 30000/+65 18 115/60 CSA. UL, VOE 4606N 38 105.9 (50) 48 51 3100 -40... +72 20 000!+72 30000/+52 18 115/60 CSA, UL, VOE 4608N 38 105.9 (50) 47 50 0 3100 -10... +65 20000/+65 30000/+45 18 115/60 CSA, UL, VOE 4600X 39 105.9 (50) 48 51 3100 -40... +85 20000/+85 30000/+65 18 115/60 CSA, UL, VOE 4606 x 39 105.9 (50) 47 50 0 3100 -10... +65 20000/+65 30000/+45 18 115/60 CSA, UL, VOE 4600 XP 39 4.68x4.68x2.16 141.3 (66,7) 52 50 0 3250 -10... +55 20000/+55 30000/+35 38 115/60 CSA.UL 55005 39 5.9 DIA. x 2.16 235.4(111) 60 60 0 3350 -10... +55 20000/+55 30000/+35 39 115/60 CSA, UL, VOE 7600S 40 235.4(111) 60 60

• 3350

-40... +85 15000/+85 25000/+65 39 115/60 UL, VOE 7606 40 6.75DIA.x2.16 203.6 (96.1) 47 49 0 2750 -10... +65 20000/+65 30000/+45 28 115/60 CSA0, UL, VOE 6300S 40 246.6 (116.4) 52 54

• 3400

-40... +80 20000/+80 30000/+60 29 115/60 CSA, UL, VOE0 6008S 40 294.3 (138.9) 56 57

• 3300

-40... +80 20000/+80 30000/+60 31 115/60 CSA, UL 6028 s 41 Axial Fans for 115 V/60 Hz, without External Housing 2.985DIA.x1.45 27.7-35.9(13-17) - 34 0 3100 -10... +70 20 0001+70 30 000/+50 10.5 115/60 CSA, UL 8700 N 41 4.43 DIA. x 1.45 78.3-105.9(37-50) - 44 0 3000 -10... +70 200001+70 30000/+50 18 115/60 CSA, UL 4700 N 41 Axial Fans for 115 V and 230 V/60 Hz may also be operated at 115 V/50 Hz and 220 V/50 Hz 3.13x3.13x1.5 35.9 (17) 39 34 0 3150 -10... +70 200001+70 30000/+50 10.5 230-115/60 CSA, UL, VOE 8560N 44 4.68x4.68x1.5 58.3 (27.8) 32 32 0 1800 -10... +80 20 000/+80 30 000/+60 10 230-115/60 CSA, UL, VOE 4860N 44 105.9 (50) 47 50 0 3100 -10... +65 20 000/+65 30 000/+45 18 230-115/60 CSA. UL, VOE 4660N 44 Axial Fans for 240 V/60 Hz may also be operated at 240 V/50 Hz 3.13x3.13x1.0 16 (7.5) 29 25

• 2000

-30... +70 30000/+60 40000/+40 4 240/60 8978 L 32 24.5 (11.5) 35 35

• 3000

-30... +70 30000/+60 40000/+40 6 240/60 8978 32 3.62x3.62x1.0 31 (14.5) 34 33

• 2300

-30... +70 30000/+60 40000/+40 6 240/60 3978 L 34 41.5 (19.5) 41 41 . 3100 -30... +70 30000/+60 40000/+40 9 240/60 3978 35

• 4.68x4.68x1.0 58.5 (27.7) 37.5 36.5
• 2100

-30... +70 30000/+60 40000/+40 9 240/60 4978L 36 79.5 (37.5) 45 44.5

• 2850

-30... +70 30000/+60 40000/+40 12 240/60 4978 36 0 submined for a pp roval

• • 10 VOE 0700
• 4.-*

.* (@ consumers Puwer ~ MIUllGAlf'S f'ROliltHS P E & C Engineering Department ANALYSIS SHEET Page Of 9, Analysts No ~O 34-tw\\ ~ -O I or1g1nato~= \\om R\\e:.G.c:.\\.... Reviewer "\\:::) A 0 <2An e 0 I Date :2.o b>c-c::.'8~ PAPST \\.ooling Fans Fan Types The difference between axial and radial fans (also known as radial blowers) is determined by the main direction of air flow. Axial fans are preferred for use when large volumes of air at low pressure are required; radial blowers are better suited for low volume rates with high pressure. The selection of a fan thus depends on the requirements for air flow and static pressure. At times, however,*installation factors make a particular type of fan desirable. If, for instance, the airflow must be conducted around an angleof90°, a radial blower is recommended, since the air is blown out at right angles to the direction of intake. . Mechanical Design

• PAPST fans of all-metal construction:

for proven strength and durability. Aluminum alloy is used for the external housing. All metal surfaces subject to corrosion are permanently protected by electrostatic baked enamel that is impervious to impact and abrasion.

• PAPST fans with fiberglass reinforced plastic housing and plastic impeller: outstanding stability with low weight distinguish this excep-tionally efficient fan concept, which has been realized both in the PAPST MULTIFAN product line and for a number of AC fans.
• PAPST fans without external housing:

of advantage whenever an air duct is already present or may be economically integrated into the unit to be cooled, or if only air motion is required. Bearings PAPST fans are available with sleeve or ball bearings. For most applications, the sleeve bearings with sintered iron bushings represent the most efficient solution for quiet operation and long service life. A special production process, in which each bearing system is individually finished by hand, is decisive for the

• high quality standard achieved by PAPST sleeve bearing fans. An ingenious oil reservoir with recirculation system enables the fans to provide long service life without additional lubrication.

Precision ball bearings (in combination with motors of class B or F insulation) are available for operation at high ambient temperatures. They are lubricated and sealed for life. PAPST fans are dynamically balanced to a high degree of accuracy in two planes. Performance Curves The performance curves shown in this catalogue have been determined, in accordance with AMCA standard or DIN 24163 specifications, in a double-chamber test rig with intake-side measurement. This measurement technique closely approximates the operating conditions experienced in typical applications for fans and yields realistic performance curves. The curves apply to an air density of p = 1.2 kg/m3, corre-sponding to an air pressure of 1013 mbar at + 20° C. Variations in air density affect pressure generation but not the flow rate. The pressure generated for other air densities may be calculated with the formula ~p2 = ~p, (p2/p,). Optimum Operating Range In typical applications, fans are required to produce an air flow rate with simultaneous increase of pressure. The functional relationship is described by PAPST using the so-called "Optimum Operating Ranges". The optimum operating range is always indicated for each fan in this catalogue. The fans operate best in this range with respect to efficiency and noise level. Noise Level The measurement of noise levels is carried out with reference to DIN 45 635 in an anechoic chamber with a background noise level below 20 dB(A). With the microphone positioned one meter from the air intake, noise analysis for the fans is conducted under two different operating conditions: 1. in the optimum operating range, achieved with a baffle arrangement;

2. running in free air, suspended from an elastic support. Noise performance data specified by DIN 45 635, Part 38, are not included in this catalogue but are available on request.

Electrical Connections Depending on the design, PAPST fans are supplied with either an integrated connector assembly or flying leads. Electrical connections are therefore made either with the LZ 120 plug and cord set (see page 4 7) or to the leads, which are stripped (generally to.235 in) and pretinned. The i.ntegrated connector is also provided with wiring lugs to which connecting leads may be directly soldered. Electrical Design All PAPSTsleeve bearing fans are equipped with class E insulated motors. For higher ambient temperatures, ball bearing versions driven by class B or class F insulated motors are available. All PAPST fans conform to the requirements of Protection Class IP 20. Safety Approvals 6 All PAPST fans conform to the requirements of VOE 0730. In addition, the production of some types are subject to special VOE control. These models all bear a triangle with the VOE acceptance number on the fan name plate. a_' A similar program is carried out by '7W Underwriters Laboratories for the USA. Only some of the approved models carry the UL symbol on their name plates. <I Models approved by the Canadian Standards Association are also inspected during production. All certified units bear the CSA symbol in confirmation. PAPST fans are designed for installation in OEM equipment. The safety regulations pertinent to each application must be observed.

"c.~eJr A. P E & C Engineering Department ANALYSIS SHEET A Analysts No Ceo 3 4-- M 6 -C ( Orlglnai;or' \\

• W'\\ ~\\

'2:G.£\\...

• AC Axial Fans
• 4.68x4.68x1.5 in. 105.9 CFM

~ 4600X 115V 60Hz/0/50 dB(A)*/-10... +65°C 4606X 115V 60Hz/e/51 d8(A)*/-40... +85°C 4650X 230V 60Hz/0/50 dB(A)*/-1 o... +65°C 4656X 230V 60Hzl*t51 d8(A)*/-40... +85°C Metal housing and impeller. Shaded pole motor. Clockwise rotation viewed from rotor, air input over struts. Elec. connection with LZ 120 plug and cord set, or soldered. Mass 19.8 oz (550 g). PAMOTOR BRAND Page a 01 9 Revlewer 0 £\\ 0 Cl.A*-... Date~~~ o 50 100 150 200 m3!h .4 t=':::~:-.::.. 100 inH,p IX: * *-... -~-....:.c=i......cF'.~ Pa 35.._:.l\\;: ~ 90 80 I .3 :::=_:~ ~ ~-. _ *-'-:* -- ~ 25 - ~ *. _L...__L._L ~~ n.i ~ 2 ct

=:-.:;:_ --- "'"""

II.15-. r5 I-- ci5 11--:= -- -~ ~--.- _..,._... + 70 60 50 40 30 20 10 0 0 O 20 40 60 80 100 120 CFM Flow Rate 'V-Dimensions overall: 119 x 119 x 38 mm '1' i---4.125;010 ----l ! ... --- 4.685*-012___.

A v,

• @) :S:-

p E & c Engineering Department '.'.'.:_ :""*_:::::="-~,MkHIG.!i'Wi.l'= ANALYSIS SHEET A1TAC.HME:J..jT A Analysis No ~o 34-ME..-o \\ Page g Of 9 Orlglnato-;--\\-o- ~ R\\ £C11cC.L LZ 30*1: Welded, nickel chrome-plated steel wire,.072 in. (1.8 mm) diameter. For series 2500 S, ~and model 5500 S. ~t 223 REF. .180 DIA LZ 30 P-1: Fiberglass reinforced plastic (PPO). For series 2500 S, 4000 and model 55008. . 18 DIA. T'I?. ---4.65 ---1

-4.13--:1 Revlewer j:)Q QO.e,,,er Dote~ J:lsc.,'86 u 40 N screen LZ60 Filter Light metal frame with crimped-on aluminum mesh.

Mesh size.003 in: (0.7 mm), wire dia.. 012 in. (0.3 mm). For series 2500 S, 1QQQ and model 5500 S.

@ C1m11111 p E & c Englneerrng Depor-tment ~- ANALYSIS SHEET A'i:TAC~Me..~'T: 5 MIDllU~~ -~~~~~~~~~~~~~~~~...;_,;;,_..;;._....;.~~~~~-:'-:--:="~l ~ Page Of Analysls No GUX'l: Go3S=, M£.-ol C"\\ - ~"""- ~\\ Revlewer ~ B 0 9 4-Dote 1,2,-/ s-e.9 OrT9lnotor \\ Q.**

• t'"'-\\~~-

Sentar WU Qlaced IDOU1 1 inct\\from the tap In frff air. Ctntared tront to baolc and lld* la *ldt THERMAL MAFIGIN MONITOR (Temperature testing over rHll10rt) Sen10r wu placed about t lnoh *bcvt the rffictert In frH air. / Bank of rH11tcr1 \\ mounted on th~ aide ot \\ ~theat1ue11 i"~~ I \\ i i eov.r wa1 placecl on tht unit and it waa QOwer*d up oominuoualy tor 4 houri to 1tal:llll1t. Tht room ~m_p*r&UI~~* 75° F. Th* ""'°' In th* middle of th* chUlla 1nct1~~ ana tl'lt untor ovtr tn* r11111to"' Indicated '""-

P E &

• C Engineering Deportment ANALYSIS SHEET A.T.\\C't-\\M~"1\\: 8 Analysts No GuJO: <Qe:.$'1-)~A'i:.-Dl Originator JoWl ~§:C,..L Page "Z..

0-f "'?. Reviewer ~ £\\ 0 PAn = Date li!.~tS-88 QP\\ATED RACK OJAGRAM OF TEMPERATURE TESTING AEPORTEC IN OUAL TEST Al!PORT 069 i ~/~l~~l) ENVIRONMl!NTAL CHAMBER OVEN SENSOAIN UPPER FleAR (APPROX. 181NCHES ABOVE UNIT) (No mer equipment loQlttd inside oven.)

l.i., ~ J -,~,...,@)._ r-A consumers ~ P~wer ~ MICHIGAll'S l'fUJlilfUS P E & C Engineering Deportment ANALYSIS SHEET A.lTAC.""' M \\?.~\\" C. Analysts No_~_o_3_4_-_M_E._-_0_1 _____________ Page_........___ Of_.__ Originator 'TO oo SI'.\\ i!" l'\\'C:,L uJ ~ Reviewer~ Ga C) On*- -Date \\2.-\\ 5 -f>S

J t4o*

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