ML18054A455
| ML18054A455 | |
| Person / Time | |
|---|---|
| Site: | Palisades  |
| Issue date: | 12/23/1988 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML18054A454 | List: |
| References | |
| NUDOCS 8812280144 | |
| Download: ML18054A455 (41) | |
Text
{{#Wiki_filter:~l ATTACHMENT Consumers Power Company Palisades Plant Docket 50-255 ENGINEERING ANALYSIS THERMAL MARGIN MONITOR - THERMAL ANALYSIS December 23, 1988 40 Pages OC1288-0244-NL02 I i
PE&C-ENGINEERING DEPT ANALYSIS COVER SHEET Project 'TMM-~M~~\\) )y\oM\)OQ_ Project No. tl2.c:.\-(<i'*hiEo:l4}File No IBo Discipline --.M..-.iE--C_\o:\a....a..__ Subj~ct :{\;ER W\A\,, f\.1\JA~.S. L$ Analysis Ident. No. 603ca-, \,/\£.- 0 \ No. of Sheets 27-+ ~~)
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Selection of AC Fans
- 1. How High is the Dissipated Heat?
- Temperature Rise c.t of Cooling Air Flow A good deal of the energy consumed by electrical and electronic devices is converted to heat. In selecting a suitable fan, therefore, it is important to determine the dissipated heat that must be eliminated. The electrical power consumption of the unit to be cooled often represents a suitable value for this purpose.
- 2. Permissible Temperature Rise The dissipated heat and the permissible temperature rise t1 T of the cooling air flow between the intake and exhaust of the device to be cooled determine the necessary air flow rate that the fan is required to deliver. The maximum permissible value of ~ T is greatly dependent on the temperature sensitivity of individual compo-nents in the device. t1 T = 5 K signifies, for instance, that the average air flow leaving the device to be cooled may be only 5.° C warmer than the ambient temperature (a large volume of air is required). A lower air flow rate is sufficient if a higher temperature difference (e.g., .l T = 25 K) can be tolerated.
- 3. Required Cooling Air From the appropriate point on the dissipated heat scale (determined. for instance, from the power consumption), read across horizontally on the diagram to the intersection with the selected .l T hne. then read down to obtain the required value for the cooling air flow.
- 4. Fan Selection Select the fans that are capable of delivering the required cooling airflow.
Qptimum Operating Rang! The required fan must be able to deliver a suitable static pressure t1 pf in order to force the cooling air through the device. A fan must therefore be selected that provides the required air flow performance within its optimum operat-ing range (see also the performance curves in the model descriptions).
- 5. Additional Selection Criteria If more than one fan meets the requirements of an application, a final choice can be made on the basis of noise level, space requirements, economy, and ambient conditions. Further details aiding the choice of a fan can be found in this catalogue.
I i I If further technical assistance is required. please I contact any one of our sales representatives or
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Technical Data For 50 Hz airflow and noise performance, Fans for AC Operation consult individual performance graph. Di men- Max. Noise Bearing Speed Perm. Service Life L10 Power Nomi- Approvals Model Page sions Air Flow 1n opt 1n System Temper- at ambient Input nal f free air opera- free atu re tecnperature Voltage ting air Range .. CFM range o sleeve in. 110-3 m3/S! d81A\ dB 1A; *ball RPM oc h/O C h/O C w V/Hz Axial Fans for 115 V/60 Hz may also be operated at 115 VI 50 Hz. 3.13x3.13x1.0 16.0 24.5 (7.5) (11.5) 29 35 25 35
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-30 ... +70
-30 ... +70 30000/+60 300001+60 40000/+40 40000/+50 4
6 115/60 115/60 VOE VOE 8908 L 32 8908 32 3.13x3.13x1.5 21.2 (10) 26 21 0 1900 -10 ... +70 20000/+70 30000/+50 7.5 115/60 CSA, UL VOE 8830 N 32 27.7 (13) 34 28 0 2550 -10 ... +70- 20 000/+70 30000/+50 10.5 115/60 CSA, UL VOE 8800N 33 i1.1 (13) 34 28 0 2550 -10 ... +70 20000/+70 300001+50 10.5 115/60 CSA, UL, VOE 88000 33 35.9 (17) 39 34 0 3150 -10 ... +70 200001+70 300001+50 10.5 115/60 CSA, UL VOE 8500N 33 35.9 (17) 35.9 (17) 40 39 35 34 0 3300 3150
-40 ... +90
-10 ... +70 15000/+90 20 0001+70 25000/+70 30 000/+50 10 10.5 115/60 115/60 CSA, UL, VOE CSA, UL, VOE 8506N 33 85000 33 35.9 (17) 35.9 (17) 40 39 35 34 0
3300 3150
-40 ... +90
-10 ... +70 15000/+90 200001+70 25000/+70 30000/+50 10 10.5 115/60 115/60 CSA, UL, VOE CSA, UL, VOE 8506 D 34
.8500 DP34 3.62x3.62x1.0 31.0 (14.5i 37.1 (17.5) 34 44 33 42 0
2300 3300
-30 ... +70
-10 ... +55 30000/+60 20000/+55 40000/+40 30000/+35 13 6 115/60 115/60 VOE CSA, UL, VOE 3908 L 34 3910 35 37.1 (17.5) 44 42 0 3300 -10 ... +55 20000/+55 30000/+35 13 115/60 CSA, UL, VOE 3911 35 4.45 x4.45x2.0 100.0 (47) 41.5 (19.5) 41 54 41 59 0
3100 3250
-30 ... +70
-10 ... +55 30000/+60 20000/+55 40000/+40 30000/+35 28 9 115/60 115/60 VOE CSA, UL, VOE 3908 25005 35 35 4.68x4.68x1.0 58.5 (27.7) 79.5 (37.5) 37.5 45 36.5 44.5
** 2100 2850
-30 ... +70
-30 ... +70 30000/+60 300001+60 40000/+40 40000/+40 12 9 115/60 115/60 VOE VOE 4908 L 36 4908 36 4.68x4.68x1.5 50.0 (23.6) 29 26 0 1550 -10 ... +70 20 000/+70 30000/+50 10 115/60 CSA, UL, VOE 4840 N 37 58.3 (27.5) 32 32 0 1800 -10 ... +80 20000/+80 30000/+60 10 115/60 CSA, UL, VOE 4800 N 37 58.3 (27.5) 32 32 0 1800 -10 ... +80 20000/+80 30000/+60 10 115/60 CSA, UL, VOE 4800X 37 88.9 (42) 41 44 0 2700 -10 ... +70 200001+70 30000/+50 15 115/60 CSA, UL, VOE 4530 N 38 99.5 (47) 45 48 0 3000 -10 ... +70 200001+70 30000/+50 15 115/60 CSA, UL. VOE 4500N 38 105.9 (50) 47 50 0 3100 -10 ... +65 20000/+65 30000/+45 18 115/60 CSA, UL, VOE 4600N 38 105.9 (50) 48 51
- 3100 -40 ... +85 20000/+85 30000/+65 18 115/60 CSA. UL, VOE 4606N 38 105.9 (50) 105.9 (50) 48 47 51 50
- 0 3100 3100
-40 ... +72
-10 ... +65 20 000!+72 20000/+65 30000/+52 30000/+45 18 18 115/60 115/60 CSA, UL, VOE CSA, UL, VOE 4608N 38 4600X 39 105.9 (50) 105.9 (50) 48 47 51 50
- 0 3100 3100
-40 ... +85
-10 ... +65 20000/+85 20000/+65 30000/+65 30000/+45 18 18 115/60 115/60 CSA, UL, VOE CSA, UL, VOE 4606 x 39 4600 XP 39 4.68x4.68x2.16 141.3 (66,7) 52 50 0 3250 -10 ... +55 20000/+55 30000/+35 38 115/60 CSA.UL 55005 39 5.9 DIA. x 2.16 235.4(111) 60 60 0 3350 -10 ... +55 20000/+55 30000/+35 39 115/60 CSA, UL, VOE 7600S 40 235.4(111) 6.75DIA.x2.16 203.6 (96.1) 60 47 60 49
- 0 3350 2750
-40 ... +85
-10 ... +65 15000/+85 20000/+65 25000/+65 30000/+45 39 28 115/60 115/60 UL, VOE CSA0 , UL, VOE 7606 6300S 40 40 246.6 (116.4) 294.3 (138.9) 52 56 54 57
** 3400 3300
-40 ... +80
-40 ... +80 20000/+80 20000/+80 30000/+60 30000/+60 29 31 115/60 115/60 CSA, UL, VOE0 CSA, UL 6008S 40 6028 s 41 Axial Fans for 115 V/60 Hz, without External Housing 2.985DIA.x1.45 27.7-35.9(13-17) - 34 0 3100 -10 ... +70 20 0001+70 30 000/+50 10.5 115/60 CSA, UL 8700 N 41 4.43 DIA. x 1.45 78.3-105.9(37-50) - 44 0 3000 -10 ... +70 200001+70 30000/+50 18 115/60 CSA, UL 4700 N 41 Axial Fans for 115 V and 230 V/60 Hz may also be operated at 115 V/50 Hz and 220 V/50 Hz 3.13x3.13x1.5 35.9 (17) 39 34 0 3150 -10 ... +70 200001+70 30000/+50 10.5 230-115/60 CSA, UL, VOE 8560N 44 4.68x4.68x1.5 58.3 (27.8) 32 32 0 1800 -10 ... +80 20 000/+80 30 000/+60 10 230-115/60 CSA, UL, VOE 4860N 44 105.9 (50) 47 50 0 3100 -10 ... +65 20 000/+65 30 000/+45 18 230-115/60 CSA. UL, VOE 4660N 44 Axial Fans for 240 V/60 Hz may also be operated at 240 V/50 Hz 3.13x3.13x1.0 16 (7.5) 29 25 2000 -30 ... +70 30000/+60 40000/+40 4 240/60 8978 L 32 24.5 (11.5) 35 35 3000 -30 ... +70 30000/+60 40000/+40 6 240/60 8978 32 3.62x3.62x1.0 31 (14.5) 34 33 2300 -30 ... +70 30000/+60 40000/+40 6 240/60 3978 L 34 41.5 (19.5) 41 41 . 3100 -30 ... +70 30000/+60 40000/+40 9 240/60 3978 35
*4.68x4.68x1.0 58.5 (27.7) 37.5 36.5 2100 -30 ... +70 30000/+60 40000/+40 9 240/60 4978L 36 0
submined for app roval 79.5 (37.5) 45 44.5
**10 VOE 0700 2850 -30 ... +70 30000/+60 40000/+40 12 240/60 4978 36
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consumers P E & C Engineering Department Puwer
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MIUllGAlf'S f'ROliltHS ANALYSIS SHEET Analysts No ~O 34- tw\ ~ -O I Page Of 9, or1g1nato~= \om R\e:.G.c:.\.... Reviewer "\:::) A 0 <2An e 0 I Date :2.o b>c-c::.'8~ PAPST \.ooling Fans Fan Types Performance Curves Electrical Connections The difference between axial and radial fans The performance curves shown in this catalogue Depending on the design, PAPST fans are (also known as radial blowers) is determined by have been determined, in accordance with supplied with either an integrated connector the main direction of air flow. Axial fans are AMCA standard or DIN 24163 specifications, assembly or flying leads. Electrical connections preferred for use when large volumes of air at in a double-chamber test rig with intake-side are therefore made either with the LZ 120 plug low pressure are required; radial blowers are measurement. This measurement technique and cord set (see page 47) or to the leads, which better suited for low volume rates with high closely approximates the operating conditions are stripped (generally to .235 in) and pretinned. pressure. The selection of a fan thus depends experienced in typical applications for fans and The i.ntegrated connector is also provided with on the requirements for air flow and static yields realistic performance curves. The curves wiring lugs to which connecting leads may be pressure. At times, however,*installation factors apply to an air density of p = 1.2 kg/m 3 , corre- directly soldered. make a particular type of fan desirable. If, for sponding to an air pressure of 1013 mbar at instance, the airflow must be conducted around + 20° C. Variations in air density affect pressure an angleof90°, a radial blower is recommended, generation but not the flow rate. The pressure since the air is blown out at right angles to the generated for other air densities may be direction of intake . calculated with the formula ~p 2 = ~p, (p2/p,).
. Mechanical Design
- PAPST fans of all-metal construction:
for proven strength and durability. Aluminum alloy is used for the external housing. All metal surfaces subject to corrosion are permanently protected by electrostatic baked enamel that is impervious to impact and abrasion.
- PAPST fans with fiberglass reinforced plastic housing and plastic impeller: outstanding stability with low weight distinguish this excep-tionally efficient fan concept, which has been realized both in the PAPST MULTIFAN product line and for a number of AC fans.
- PAPST fans without external housing: Electrical Design of advantage whenever an air duct is already present or may be economically integrated into All PAPSTsleeve bearing fans are equipped with the unit to be cooled, or if only air motion is class E insulated motors. For higher ambient required.
Optimum Operating Range temperatures, ball bearing versions driven by class B or class F insulated motors are available. In typical applications, fans are required to All PAPST fans conform to the requirements of produce an air flow rate with simultaneous Protection Class IP 20. increase of pressure. The functional relationship is described by PAPST using the so-called Bearings "Optimum Operating Ranges". The optimum operating range is always indicated for each fan PAPST fans are available with sleeve or ball in this catalogue. The fans operate best in this bearings. For most applications, the sleeve range with respect to efficiency and noise level. Safety Approvals bearings with sintered iron bushings represent the most efficient solution for quiet operation All PAPST fans conform to the and long service life. A special production process, in which each bearing system is individually finished by hand, is decisive for the 6 requirements of VOE 0730. In addition, the production of some types are subject to special VOE control.
- high quality standard achieved by PAPST sleeve Noise Level These models all bear a triangle with the bearing fans. An ingenious oil reservoir with VOE acceptance number on the fan name plate.
recirculation system enables the fans to provide The measurement of noise levels is carried out long service life without additional lubrication. with reference to DIN 45 635 in an anechoic a_' A similar program is carried out by chamber with a background noise level below '7W Underwriters Laboratories for the Precision ball bearings (in combination with 20 dB(A). With the microphone positioned one USA. Only some of the approved motors of class B or F insulation) are available for meter from the air intake, noise analysis for the models carry the UL symbol on their name operation at high ambient temperatures. fans is conducted under two different operating plates. They are lubricated and sealed for life. PAPST fans are dynamically balanced to a high degree of accuracy in two planes. conditions:
- 1. in the optimum operating range, achieved with a baffle arrangement;
- 2. running in free air, suspended from an elastic support. Noise performance data specified by
<I Models approved by the Canadian Standards Association are also inspected during production.
All certified units bear the CSA symbol in confirmation. DIN 45 635, Part 38, are not included in this PAPST fans are designed for installation in OEM catalogue but are available on request. equipment. The safety regulations pertinent to each application must be observed.
P E & C Engineering Department ANALYSIS SHEET A "c.~eJr A. Analysts No Ceo 3 4- - M 6 -C ( Page a 01 9 Orlglnai;or' \
- W'\ ~\ '2:G.£\... Revlewer 0 £\ 0 Cl.A*-... Date~~~
*AC Axial Fans o 50 100 150 200 m3!h
.4 t=':::~:-.:: .. .. - . * ; 100
- 4.68x4.68x1.5 in. 105.9 CFM inH,p IX: * *- ... -~-....:.c=i......cF'.~ Pa 35.._:.l\;: . ~ 90
~ 4600X 115V 60Hz/0/50 dB(A)*/-10 ... +65°C 80 4606X 115V 60Hz/e/51 d8(A)*/-40 ... +85°C I .3 :::=_:~ ~ ~- . _*-'-:* -- _ 70 4650X 230V 60Hz/0/50 dB(A)*/-1 o... +65°C ~ 25 - ~ * . _L...__L._L ~~ n.i - .
60 4656X 230V 60Hzl*t51 d8(A)*/-40 ... +85°C
~ 2 50 Metal housing and impeller. Shaded pole ctII .15-.
- =:- .:;:_ --- "'""" 40 motor. Clockwise rotation viewed from rotor, r5
- = -- .-
I-- - - -- 30 air input over struts. ci5 11-- -~ ~-- _..,._ ... + 20 Elec. connection with LZ 120 plug and cord set, or soldered. Mass 19.8 oz (550 g). 10
- PAMOTOR BRAND 0
O 20 40 60 Flow Rate 'V-Dimensions overall: 119 x 119 x 38 mm 80 100 0 120 CFM
'1' i---4.125;010 ----l
...- - - 4.685*-012___.
A v, * @) :S:- p E& c Engineering Department
'.'.'.:_ :""*_:::::="-~,MkHIG.!i'Wi.l'= . . ANALYSIS SHEET A1TAC.HME:J..jT A Analysis No ~o 34- ME..-o \ Page g Of 9 Orlglnato-;--\-o- ~ R\ £C11cC.L Revlewer j:)Q* QO.e,,,er Dote~ J:lsc.,'86 u 40 N screen LZ 30*1: Welded, nickel chrome-plated steel wire, .072 in. (1.8 mm) diameter.
For series 2500 S, ~and model 5500 S.
~t LZ60 Filter 223 REF. .180 DIA Light metal frame with LZ 30 P-1: Fiberglass reinforced plastic crimped-on aluminum mesh.
(PPO). For series 2500 S, 4000 and model Mesh size .003 in: (0.7 mm), 55008. - wire dia..012 in. (0.3 mm).
---4.65 ---1
- -4.13--:1 For series 2500 S, 1QQQ and model 5500 S.
.18 DIA.
T'I?.
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C1m11111 p E & c Englneerrng Depor-tment ANALYSIS SHEET A'i:TAC~Me..~'T: 5 MIDllU~~ Analysls No GUX'l: Go3S=, M£.-ol
-~~~~~~~~~~~~~~~~...;_,;;,_..;;._....;.~~~~~-:'-:--:="~l Page Of
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t'"'-\~~- Revlewer ~ B 0 94 - Dote 1,2,-/ s-e.9 THERMAL MAFIGIN MONITOR (Temperature testing over rHll10rt) Sentar WU Qlaced IDOU1 Sen10r wu placed 1 inct\from the tap In about t lnoh *bcvt the frff air. Ctntared tront to rffictert In frH air. baolc and lld* la *ldt Bank of rH11tcr1
\ mounted on th~ aide ot
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i i eov.r wa1 placecl on tht unit and it waa QOwer*d up oominuoualy tor 4 houri to 1tal:llll1t. Tht room ~m_p*r&UI~~* 75° F. Th* ""'°' In th* middle of th* chUlla 1nct1~~ ana tl'lt untor ovtr tn* r11111to"' Indicated '""-
- P E &
- C Engineering Deportment ANALYSIS SHEET A.T.\C't-\M~"1\: 8 Analysts No GuJO: <Qe:.$'1-)~A'i:.-Dl Page "Z.. 0-f "'?.
Originator JoWl ~§:C, ..L Reviewer ~ £\ 0 PAn = Date li!.~tS-88 OJAGRAM OF TEMPERATURE TESTING AEPORTEC IN OUAL TEST Al!PORT 069 OVEN SENSOAIN UPPER FleAR (APPROX. 181NCHES ABOVE UNIT) QP\ATED RACK i
~/~l~~l) ENVIRONMl!NTAL CHAMBER (No mer equipment loQlttd inside oven.)
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MICHIGAll'S l'fUJlilfUS ANALYSIS SHEET A.lTAC.""' M \?.~\" C. Analysts No_~_o_3_4_-_M_E._-_0_1_ _ _ _ _ _ _ _ _ _ _ _ _ Page_........___ Of_.__ Originator 'TO oo SI'.\ i!" l'\'C:,L Reviewer~ Ga C) On*- -Date \2.-\ 5 -f>S uJ
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