ML20197J389
| ML20197J389 | |
| Person / Time | |
|---|---|
| Site: | Palisades  |
| Issue date: | 12/18/1997 |
| From: | Hough R, Smith P AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML18065B131 | List: |
| References | |
| NUDOCS 9801020162 | |
| Download: ML20197J389 (591) | |
Text
{{#Wiki_filter:.- . . . _ _ . _ . . . . . . - - - _ _ . _ _ _ - , . _ . _ . . . , . - _ _ ~ . . . . _ _ . l ENCLCSURE CONSUMERS ENERGY COMPANY PALISADES PLANT DOCKET 50 255 TWENTY FIVE YEAR TENDON SURVEILLANCE REPORT 9901020162 971219 DR ADOCK0500g2y5
I l l l ATTACHMENT l CONSUMERS ENERGY COMPANY PALISADES PLANT DOCKET 50 255 l TWENTY FIVE YEAR TENDON SURVEILLANCE REPORT REGRESSION ANALYSIS PRIOR TO TENDON SURVEILLANCE 18 Pages
ENGINEERING FILE NUMBER. . Precision n(/ PSC sununsnce Corporation Main TWENTY-FIFTil YEAR Pl!YSICAL SURVEILLANCE OF Tile Tme PALISADES NUCLEAR PLANT i Sub ime l Prepared By: Paul C. Smith Approved By: Ronald D. llough, P.E. ENGINEERING DEPARTMENT ABSTRACT This report presents the findings of the Twenty-Fifth Year Physical Surveillance of the Palisades Nuclear Plant. Based on the results of this Surveillance, the concluaion is reached f3 V that the post-tensioning system has experienced no abnormal decrndntfon.
- - = _
REVISION CONTROL LOG Hev. N By D Pages ANocted g _b Vol. I: 1-ix, 1-37, Al-A222
.Vol. II: B1-h8. Cl-C4. D1-D11. El-E16. F1-F264, 4 b_ . G1-G20 A
A- . A C) A A_ Form 754 32610 March 1963
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i ( 'O ~~ 8a""""* '**) l - a 25Til YEAR SURVEILLANCE i OF THE CONTAINMENT BUILDING POST- TENSIONING SYSTEM AT THE PALISADES NUCLEAR PLANT l l
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O i l l PRECISION SURVEILLANCE CORP.
- 3468 WATLING STREET @
! EAST CIIICAGO, IN 46312 (219)397 5826 e.k ,nSmee ****
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2 25Til YEAR SURVEILLANCE OF Tile ~ IW CONTAINMENT HUILDING h%
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SUMMARY
The purpose of this report is to present the results of the 1997 Physical in-Service Tendon inspection of the Palisades Containment Building post tensioning system. The results of this investigation are discussed in detail in the body of this report and are summarized as follows:
- 1. The sheathing filler (grease) samples were tested and found to have acceptable levels of water soluble ions, (Chlorides, Nitrates, and Sulfides) and water content.
- 2. Only two surveillance tendons exhibited water either during removal of the grease can, or around the tendon anchorage. Tendon V-26 had drops and D3-51 showed 3 ounces. No other water was found.
- 3. Acceptable corrosion levels were found to all tendon ends and no cracks were found on any anchorage components. Cracks surrounding the bearing plates were within allowable tolerance of 10.010".
O V 4. No additional broken or missing wires were found on any of the inspected tendons. Some discrepancy in as found buttonheads of V248 was probably due to recording errors at installation.
- 5. The hydraulic jacks used for liftoffs, detensioning and retensioning tendons, as well as the ram used for wire testing, were found to be in a properly calibrated status throughout the surveillance.
- 6. All tendon liftoffs were found to be acceptable.
- 7. All wire samples tested were found to be acceptable in diameter, corrosion level, ultimate urength and elongation.
. 8. All detensioned tendons were retensionei with acceptable elongations and fo r c e s .
- 9. All tendons were rescaled and regreased to acceptable levels.
Based on the data gathei .-d during the 1997 Physical In-Service inspection and reported herein, the conchsion is reached that no abnormal degradation of the Post
- Tensioning S y s t e n. has occurred at the Pa;isades Nuclear Plant Containment (s) v Building.
i
25Til YEAR SURVEILLANCE OF Tile ~
'o CONTAINMENT HUILDING hg Q ' 5 POST- TENSIONING SYSTEM AT Tile J 4a PALISADES NUCLEAR PLANT TARI E OF CONTENTS SUhihiARY.. . . .. . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. i TABLE OF CONTENTS. . .. . . ... .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . in LI5T OF TABLES.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv SECTION 1 INTRODUCTION.. . ........ . . . . . . . . . . . . . . . . . ...... .... . . . . . . . v SECTION 2
- 1. SURVEllLANCE PROCEDURES.... . . .. . . . . . . . . . . . . . . . . . . . . . . . . 1 II. SHEATHING FILLER.. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 II1. ANCHORAG E COh! PON ENTS. .. ..... ..... . .. .... ....... ........ .. . ... . . . ... 6 IV. HYDRAULIC J ACK CALIBRATIONS.............. .. .. ..... .. . ..... .. .. 24 V. TENDON LIFTOFFS AND DETENSIONING..... ... ...... ............. . 26 VI. WIRE INSPECTION AND TESTING., ... . . . . . . . . . , . . . . 29 L Vll. TENDON RETENSIONING AND RESEALING...... .. . .. . . . . . 31 Vill. CON 1PARISON WITH ORIGINAL INSTALLATION.. .. . . . . . 35 SECTION 3 CONCLUSION....................................................................... 37 SECTION 4- APPENDIX A SURVEILLANCE DATA SHEETS DATA SHEET SQ 6.0 GREASE CAN REhiOVAL ... .. ....... .. .. A1-A27 SQ 6.1 INSPECT FOR WAT ER..... ... ......... ... . . . A28 -A55 SQ 8.0 ANCHORAGE INSPECTION.. . . . . . . . . A56 -A84 SQ 8.3 CONCRETE INSPECTION.. . .... . . . . . . . A85 -Ai 15 SQ 9.0 TENDON FORCE hiEASURENIENT......... .... . Ai16-A137 SQ 10.2 & 10.3 TEST WlRE REMOVAL.... .... .. . .. . . A138-A155 SQ 10.5 CONTINUITY TEST.... . ..... . .. .... ..... ........ A156-A163 SQ l 1.0 RETENSION TENDONS.. .. . .. .. . . ... . .. .. A164-A168 SQ l2.1 GREASE CAN REPLACEMENT.. ..... .. .. .. A169-A195 g
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WPSC) 25Til YEAR SURVEILLANCE OF TliE ~ I 8 " CONTAINMENT BUILDING POST. TENSIONING SYSTEM AT Tile hM O ' wa s PALISADES NUCLEAR PLANT
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TABl.E OF CONTENTS GASKET REPAIR DATA SilEETS DATA SilEET SQ 6.0 GREASE CAN REMOVAL . .. ... . A196-A204 SQ 6. I INSPECT FOR WATER.. . . .. .. .. ...... . . A205 A213 SQ 12.1 GREASE CAN REPLACEMENT. . ... . . . . . . A214 A222 SECTION S- APPENDIX B GREASE TEST RESULTS....... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 B8 SECTION 6- APPENDIX C NONCONFORM A NCE RE PORTS.. ... ...... . . . ......... . ..... ..... ...... ... ..... C1- C4 SECTION 7- APPENDIX D FIELD CilANGE REQUESTS ANS CORRESPONDENCE.. .. . .. . .. .. D1 - D1i SECTION 8- APPENDIX E J ACK CAllBRATIONS.. . .. .. . .. .... . . . . . .. ... . . . . . . . . . El - E16 SECTION 9- APPENDIX F PROCEDURE... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FI - F264 SECTION 10- APPENDIX G G AUGE CAllBRATIONS.. . . . . . . . . . . . . . . . .. . Gl - G20 O m I
25Til YEAR SURVEILLANCE OF Tile -~
'6' - CONTAINMENT HUILDING hg (p POST- TENSIONING SYSTEM AT Tile ./ ,;4 PALISADES NUCLEAR l'LANT I.IST OF TADI.ES
- 1. LABORATORY ANALYSIS OF SilEATillNG FILLER
- 11.
SUMMARY
OF DATA SilEETS GREASE CAN REMOVAL 111.
SUMMARY
OF DATA SHEETS SQ 6.1 INSPECT FOR WATER IV.
SUMMARY
OF DATA SilEETS SQ 8.0 ANCliORAGE INSPECTION V.
SUMMARY
OF DATA SHEETS SQ 8.0 l BUTTONilEAD COUNT l l VI.
SUMMARY
OF DATA SHEETS SQ 8.3 j CONCRETS INSPECTION Vll. IlYDRAULIC JACK CAllt3 RATIONS Vill.
SUMMARY
OF DATA SHEETS SQ 9.0 TENDON LIFTOFFS IX.
SUMMARY
OF DATA SHEETS SQ 10.2 & SQ 10.3 WIRE CORROSION AND TESTING X.
SUMMARY
OF DATA SHEETS SQ 11.0 TENDON RETENSIONING XI.
SUMMARY
OF DATA SHEETS SQ 12.1 GREASE LOSS V REPLACEMENT l X11. COMPARISON TO ORIGINAL i I N] l i\
pac)- 25Til YEAR SURVEILLANCE OF Tile ~ (_mO'- CONTAINMENT BUILDING hgy 3 POST TENSIONING SYSTEM AT TIIE (d g# PALISADES NUCLEAR PLANT INTRODUCTION This repoit details the 25th Year Physical Tendon Surveillance of the Containment Structure Post Tensioning Systems at the Palisades Nuclear Plant. The Containment Building surveillance program is a systematic means of assessing the quality and structural parformance of the post tensioning system. The twenty-fifth year tendon surveillance is the seventh in a series. The tendon surveillance program consists of a periodic inspection of the physical condition of a selected group of tendons. This program provides confidence in the condition and functional capability of the system, and an opportunity for timely corrective measures if adverse conditions are detected. Physical tendon surveillance consists of sheathing fille r inspection, anchorage inspection, tendon li ft o f f, inspection and tensile test of removed wire samples (for detensioned tendons) and tendon retensioning with the tendons being rescaled a ft e r completion of all A inspections. V The twenty-fifth year tendon surveillance began in July 1997 and was completed in September .997. The surveillance was conducted in accordance with Palisades Technical Specification Section 4.5.4 and 4.5.5, along with the PSC Surveillance Manual, a copy of this manual is included in Section 9. Appendix F of this Physical Surveillance Report. A group of four dome, four vertical and five horizontal tendons were selected for inspection by Consumers Energy with one of each group selected for detensioning. In addition, D2-23 shop end was inspected to monitor any changes in the corrosion levels after elevated water content was found in the last surveillance grease sample result for this tendon end.
i 25Til YEAR SURVEILLANCE OF Tile l
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( CONTAINMENT BUILDING POST TENSIONING SYSTEM AT Tile h% j 4 PALISADES NUCLEAR PLANT INTRODUCTION (continued) The tendon surveillance at the Palisades Nuclear Plant began in July 1997 and was completed in September 1997. The surveillance was performed using access platforms suspended from upper support frames. p g l
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,4 PALISADES NUCLEAR PLANT INTRODUCTION (continued) og y.
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Platforms hung from the upper frames were supported on l\4%}l i
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,4 PALISADES NUCLEAR PLANT INTRODUCTION (continued) i l
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- E.1 The siding is removed to allow access to the tendon cans.
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l 25Til YEAR SURVEILLANCE OF Tile ~~
- f. Co ' CONTAINMENT HUILDING hg POST- TENSIONING SYSTEM AT Tile g, ~~ PALISADES NUCLEAR PLANT INTRODUCTION (continued)
! A ram is coupled to the tendon for force
- measurements. One tendon from each group i
(dome, vertical and horizontal) is detensioned by l j removing all of the shims to allow removal of one wire for testing. l l f y <-~ ~ ' -. ~ i 6 ,% ,, l d
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._ $; replaced with new gaskets, f , and the tendons refilled with i t. : , hot grease.
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25Til YEAR SURVEILLANCE OF Tile -
'O' r3 CONTAINMENT BUILDING POST- TENSIONING SYSTEM AT TIIE hM
(_-) ' s r% PALISADES NUCLEAR PLANT
- 1. SURVEILLAh' rROCEDURES Volume 2, Section 9, Appendix F of the 25th Year Physical Surveillance Report contains the detailed procedures for conducting the tendon surveillance. The surveillance consists of the following steps:
- 1. Visual examination of casing filler grease.
- 2. Analytical testing of casing filler grease samples.
- 3. Inspection of the anchor assembly of each of the surveillance tendon ends for deleterious conditions such as corrosion, cracks, broken wires or missing buttonheads.
- 4. Inspection of concrete surrounding the bearing plate.
(3 Measurement of the liftoff force for each of the surveillance tendons. Q 5.
- 6. Removal of one wire from the surveillance tendons which are detensioned for examination and testing.
- 7. Wire continuity test on detensioned tendons.
- 8. Retensioning of the detensioned tendons and measuring the corresponding tendon elongation.
- 9. Visual inspection for corrosion, pitting, or any significant physical change of wires removed from the tendons.
- 10. Testing of wires removed from tendons for yield strength, ultimate strength, and percentage elongation at failure.
I1. Resealing tendon cans and replacement of lost sheathing filler into the tendon duct and grease can.
- 12. Evaluation of test and inspection results to assess the general condition of the post tensioning system.
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25Til YEAR SURVEILLANCE OF TIIE (f CONTAINMENT HUILDING hM
'p( POST-TENSIONING SYSTEM AT TIIE O' s # a PAllSADES NUCLEAR PLANT II. SIIEATillNG FILLER ANALYSIS $
A sample of sheathing filler (grease) was removed from each end of the surveillance tendons. Chemical tests were performed on each sample by Suburban Laboratories, Inc., the results are presented in Appendix B and are summarized in Table 1. The maximum acceptsble limits are 10 percent by weight for water content and 10 parts per million for water soluble chlorides, nitrates and sulfides. All samples met the acceptance criteria as stated above in all respects. Also included was the report of the neutralization number of each grease sample. This test is generally performed by grease manufacturers on new batches of the product. It is a method of determining the overbase additives in the grease. Degradation of the sheathing filler will yield a change in tne acidity of the filler material as well as an increase in the ion content. The required neutralization number is
>0mg KOH/g ar.d has been achieved by all samples in this test.
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25Til YEAR SURVEILLANCE OF TrIE - -- e
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25Til YEAR SURVEILLANCE OF Tile
o CONTAINMENT BUILDING hM POST-TENSIONING SYSTEM ATTilE ON '4 PALISADES NUCLEAR PLANT TAHLE 1: LABORATORY ANALYSIS OF SIIEATillNG FILLER TENDON END ION CONCENTRATION (PPM) I% WATER NEUTRAL No.
CllLORIDE SULFIDE NITRATE CONTENT mg KOH/g V 26 SHOP / TOP ! 1.00 <0.50 <0.50 7.40 1.11 FIELD / BOT. I <0.50 <0.50 5.81 2.20 1.68 V-126 SHOP / TOP <0.50 <0.50 <0.50 0.80 30.3 FIELD / BOT. <0.50 <0.50 2.05 0.21 j 31.7 V-248 SHOP / TOP ! <0.50 <0.50 ._ _.1.12 _ ._ _ 3_ _._ 1.20 __ _7__3 l .9 6__
! 1,10 FIELD / BOT. <0.50 <0.50 1.51 0.79 V 334 SilOP/ TOP 1.00 <0.50 <0.50 6.40 1.13 FIELD / BOT. l <0.50 <0.50 2.20 0.32 2.70 II-68AC SHOP / A <b.5b <b3b 2.62 <0h0 1.13 FIELD / C <0.50 <0.50 l.80 <0.10 2.22 11-69AE SHOP / E <0,50 <0.50 1.36 0.10 2.20 FIELD / A j <0.50 <0.50 2.13 <0.10 <0.60 ll-26BD SHOP / D 1.00 <0,50 1.20 0.10 i 7.60 FIELD / B <0.50 <0.50 1.67 0.11 0.60 Il-72HF SHOP / F <0.50 <0.50 0.62 0.20 1.12 FIELD / B j <0.50 <0.50 <0.50 , <0.10 i 1.14 Il-28DF SHOP / F <0.50 <0.50 <0.50 0.40 l 0.57 FIELD / D <0.50 <0.50 0.67 0.50 I 2.74 Acceptance Limits Test Liglits Water Soluble Chloride Le:s than 10.0 ppm Water Soluble Nitrates Less than 10.0 ppm Water Soluble Sulfides Less than 10.0 ppm Water Content Less than 10% by Weight Neutralization No. Greater than 0 mg KOH/g I
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2 25Til YEAR SURVEILLANCE OF Tile ~ C O' CONTAINMENT BUILDING hg POST- TENSIONING SYSTEM AT Tile 4 PALISADES NUCLEAR PLANT TABLE 1: LABORATORY ANALYSIS OF SilEATillNG FILLER TENDON END ION CONCENTRATION (PPM) % WATER NEUTRAL No. CIILORIDE SULFIDE NITRATE CONTENT mg KOll/g Dl-29 SHOP / B <0.50 <0.50 4.89 <0.10 j l.14 FIELD / D <0.50 <0.50 2.52 <0.10 > 1.13
-4 D2-47 S110P/ E <0.50 <0.50 2.42 2.50 l 1.68 FIELD / C <0.50 <0.50 1.67 <0.10 l 1.10 D3-42 S110P / F ! <0.5d <0.50 2.62 <0.10 1.11
/~ FIELD / C 1.00 <0.50 2.42 j <0.10 l 0.56 D3 51 SilOP / A <0.50 <0.50 4.48 2.40 l 2.24 FIELD / B ! <0.50 <0.50 0.50 i <0.10 l 2.75 Accmtance Limits les Limits Water Soluble Chloride Less than 10.0 ppm Water Soluble Nitrates Less than 10.0 ppm Water Soluble Sulfides Less than 10.0 ppm
('- Water Content Less than 10% by Weight Neutralization No. Greater than 0 mg KOH/g S
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25TH YEAR SURVEILLANCE OF THE C 'O' CONTAINMENT BUILDING hM r3 POST-TENSIONING SYSTEM AT TIIE V ' ~5
+= a= PALISADES NUCLEAR PLANT 111. ANCilORAGE COMPONENTS in the following discussion, all procedures referred to are included in Volume 2, Section 9, Appendix F of the 25th Year Physical Report while all data sheets are included in Section 4, Appendix A of this report.
inspection of the anchorage components began with the removal of the grease can (PSC Procedure SQ 6.0). Complete grease coating (100%) was found on all surveillance tendons except H-68AC field end with 90% of the grease can coated, D3-42 field end with 95% of the grease can coated and 90% of the shims, D3-51 shop end with 95% of the anchorhead coated and H-80AE shop end with 90% of the grease can coated. The percentage of grease coverage was recorded on Data Sheet SQ 6.0 with the results tabulated in Table 11. During removal of the grease can and physical inspections of the anchorage assemblies water was detected during removal of a can, or inside it, on only
,, two tendon ends. Tendon V-26 field (bottom) end exhibited drops and D3-51 shop end had 3 ounces of water. No water was detected in any other (V) surveillance or gasket repair tendon Water inspections were recorded on Data Sheet SQ 6.1 and are summarized in Table 111.
The anchorage components (anchorhead, bushing, shims, buttonhead and bearing plate) were inspected for corrosion level and cracks per PSC Procedure SQ 8.0. The results were recorded on Data Sheet SQ 8.0 and are summarized in Table IV. Corrosion levels on all heads was either level 1 "no visible corrosion", or level 2 " visible oxidation, no pitting". Tendon D2-23 shop end experienced no increase in corrosion level due to high water content found in the last surveillance grease sample for this end. No evidence of cracking was observed in any of the anchorage components. s 6
25Til YEAR SURVEILLANCE OF Tile j ( -
'O' CONTAINMENT liUILDING POST- TENSIONING SYSTEM AT Tile hM j
' s PALISADES NUCLEAR PLANT l
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l 111. ANCilORAGE COMPONENTS l l The buttonheads were inspected for their physical condition and a count was i made of protruding or missing buttonheads per PSC Procedure SQ 8.0. The results of these inspections . ire also recorded on Data Sheet SQ 8.0, and summarized in Table V. Tendon V-248 field (bottom) end was found to have ! three missing buttonheads not previously recorded. NCR No. 607 001 was l wtitten to record this occurrance and the tendon detensioned for a wire l continuity test per procedure. That continuity test revealed all the rest of the - l wires to be continuous and inspection of the wire breaks did not show any corrosion. As a result of this investigation it was determined that the missing wires were probably a result of an original installation documentation deficiency. l
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No other missing or protruding wires not previoutly reported were found. The concrete was inspected around the bearing plates for cracks per PSC j Procedure SQ 8.3 with the results beiru recorded on Data Sheet SQ 8.3 and summarized in Table VI. No cracks that had a width in excess of 0.010" were l found. Bearing plate ID's were either illegible or not found on several tendon j ends. 7 l i ______ _ _ _ _ _ _ _ __ __ - - . - - .. - -..... ._.. ..- ._ _ _ , - - - . . . . - . ~ . , .
25Til YEAR SURVEILLANCE OF Tile ~- C o' - CONTAINMENT BUILDING h3M O M'
- s POST- TENSIONn.4G SYSTEM AT Tile PALISADES NUCLEAR PLANT 111. ANCilORAGE COMPONENTS
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Both the Anchorhead ID (BP31) and the Bushing ID (BZ740) can clearly be seen in this picture of 69AE shop end. These unique markings allow confirmation that the correct tendons are being worked on. O 8
i l 25Til YEAR SURVEILLANCE OF Tile -- l 8 3_) CONTAINMENT HUILDING h h,g l POST-TENSIONING SYSTEM AT Tile
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, PALISADES NUCLEAR PLANT 111. ANCilORAGE COMPONENTS l
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25Til YEAR SURVEILLANCE OF TIIE ~
'o' CONTAINMENT llUILDING Cgggggggggggg POST- TENSIONING SYSTEM AT Tile
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25Til YEAR SURVEILLANCE OF Tile --
'o ) CONTAINMENT BUILDING hM N POST-TENSIONING SYSTEM AT TIIE (d #
PALISADES NUCLEAR PLANT TABLE II: SUMM ARY OF DATA SilEETS SQ 6.0 GREASE CAN REMOVAL TENDON END GREASE COATING (%) GREASE BUTTON- ANCllOR- SillMS BEARING CAN llEADS IIEADS PLATE V-26 S110P/ TOP 100 !00 100 100 100 FIELD /BOi, 100 100 , 100 100 100 V-126 S110P/ TOP 100 i 100 i 100 , 100 ! 100 I FIELD / BOT. 100 100 100 l 100 < 100 V-248 SHOP / TOP 100 l 100 l 100 100 100 l FIELD / BOT. 100 100 i 100 100 100 [m 100 100 V-334 SHOP / TOP 100 ; 100 100 , f FIELD / DOT. 100 100 , 100 100 100 II-68AC SHOP / A 100 100 100 100 100 FIELD / C 90 100 l 100 100 100 Il-69AE SHOP / E 100 100 100 100 100 FIELD / A 100 100 100 100 100 11-26BD SHOP / D 100 100 100 100 100 FIELD / B 100 100 , 100 , 100 100 H-72BF SHOP / F 100 100 100 100 100 FIELD / B 100 100 100 100 100 Il-28DF SHOP / F 100 100 100 100 100 FIELD / D 100 > 100 4 100 100 100
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25Til YEAR SURVEILLANCE OF Tile 0- CONTAINMENT BUILDING hg POST-TENSIONING SYSTEM AT Tile s PALISADES NUCLEAR PLANT TABLE 11:
SUMMARY
OF DATA SilEETS SQ 6.0 GREASE CAN REMOVAL TENDON END GREASE COATING (%) GREASE BUTTON- ANCllOR- SIIIMS HEARING CAN llEADS IIEADS PLATE Dl 29 SilOP/ B 100 100 100 i 100 100 FIELD / D 100 100 100 100 , 100 D2-23 SliOP/ E 100 100 i 100 . 100 l 100 D2-47 SHOP / E 100 1(0 100 l 100 I 100 FIELD / C 100 i 100 100 i 100 .00 p _ _ . _ _ _ _ . . _ _ . . . . _ _ . __ . . _ . ._ V D3-42 SHOP /F 100 100 100 100 100 FIELD / C 95 , 100 100 90 i 100 D3-51 SliOP / A 10 [ 100 d 100 100 FIELD / B 100 , 100 ' 100 100 100 12
25Til YEAR SURVEILLANCE OF Tile -
'O' CONTAINMENT BUILDING POST- TENSIONING SYSTEM AT Tile hM f- p4 PALISADES NUCLEAR PLANT TABLE II:
SUMMARY
OF DATA SilEETS SQ 6.0 GREASE CAN REMOVAL TO G ASKET REPAIR TENDONS TENDON END GREASE COATING (%) GREASE HUTTON- ANCilGR- SillMS BEARING CAN llEADS IIEADS PLATE
%20 - FIELD /BOTT 100 ,
100 100 100 100 9_ ._--.e- , _ _ . . . -w. . . . _ _ . _ _ . . . _ . . _ _ - - W36 FIELD /BOTT 100 100 l 100 100 100 _ . . - _ - . . - r . V-66 SilOP/ TOP 100 100 i 100 100 100
% 86 FIELD /BOTT 100 100 ! 100 100 100
_._t._.__.__1_.._ ._._._.___4 V-176 FIELD /BOTT 100 ' 100 100 t 100 100 O D V-306 FIELD /BOTT 100 100 100 100 100 il-80AE
- SilOP / E 90 100 <
100 , 100 100 FIELD / A 100 100 . 100 100 100 i D2-23 FIELD / B 100 100 100 100 100
- Grease can removed m error.
13
25Til YEAR SURVEILLANCE OF Tile --
#' CONTAINMENT BUILDING hg O
\
' 4 **
POST-TENSIONING SYSTEM AT Tile PALISADES NUCLEAR PLANT TABLE Ill: SUMM ARY OF DATA SilEETS SQ 6.1 INSPECT FOR WATER TENDON END WATER QUANTITY V-26 S110P NONE FIELD DROPS V-126 SiiOP NONE FIELD NONE V-248 SliOP NONE FIELD NONS V-334 SliOP NONE SliOP NONE O g SilOP l l FIELD V-26 V-126 V-248 V-334 0 10 20 30 40 50 60 70 80 90 OUNCES O i 14
25Til YEAR SURVEILLANCE OF Tile -- C [* . CONTAINMENT HUILDING hg POST- TENSIONING SYSTEM AT Tile Q~ PALISADES NUCLEAR PLANT TABLE Ill: SUMM ARY OF DATA SilEETS SQ 6.1 INSPECT FOR WATER TENDON END WATER QUANTITY ll-68AC SilOP/ A NONE FIELD / C NONE Il-69AE S110P/ E NONE FIELD / A NONE Il 26HD SilOP/D NONE FIELD / B NONE Il 72HF SliOP/ F NONE FIELD / B NONE 9 Il-28DF SliOP/ F NONE FIELD / D NONE
- py SilOP II 68AC l l FIELD ll-69AE il-26HD NONE FOUND II-72BF ll-28DF 0 10 20 30 40 50 60 70 80 90 OUNCES O
15
25Til YEAR SURVEILLANCE OF Tile ~ o'- / } CONTAINMENT BUILDING POST- TENSIONING SYSTEM AT Tile-hM 'N
'4 PALISADES NUCLEAR PLANT TAbtE 111:
SUMMARY
OF DATA SilEETS SQ 6,1 INSPEC C FOR WATER TENDON END WATER QUANTITY Dl-29 SIlOP/ B NONE FIELD / D NONE D2 23 SHOP / E NONE D2-47 SilOP/ E NONE FIELD / C NONE D3-42 SilOP / F NONE FIELD / C NONE D3-51 SilOP / A 3 oz. FIELD / B NONE jg SHOP Dl.29 l l FIELD D2-23 D2-47 D3-42 D3-51 E O 10 20 30 40 50 60 70 80 90
, OUNCES 16
25Til YEAR SURVEILLANCE OF Tile -~
; 6 ' .)
N CONTAINMENT HUILDING hM
) Q POST-TENSIONING SYSTEM AT Tile PALISADES NUCLEAR PLANT TABLE 111:
SUMMARY
OF DATA SilEETS SQ 6,1 INSPECT FOR WATER TO GASKET REPAIR TENDONS TENDON END WATER QUANTITY V-20 FIELD /BOTT NONE
~ % 36 FIELD /BO1T NONE V-66 SliOP/ TOP NONE V-86 FIELD /BOTT NONE V-176 FIELD /BOTT NONE V-306 FIELD /BOTT NONE Il-80AE SilOP / E NONE o FIELD / A NONE D D2-23 FIELD / B NONE gg S!!OP V-20 l l 171 ELD V-36 V-66 V-86 V-176 NONE l'OUND V-306 Il-80AE D2-23 0 10 20 30 40 50 60 70 80 90 OUNCES 17
2 25Til YEAR SURVEILLANCE OF Tile - W s CONTAINMENT BUILDING hEDWgy (3 . POST-TENSIONING SYSTEM AT TIIE O g[ PALISADES NUCLEAR PLANT TABLE IV:
SUMMARY
OF DATA SilEETS SQ 8.0 ANCilORilEAD CORROSION CONDITION TENDON END TENDON 1.D. IlUTNilEAD CORROSION LEVEL CRACKS (ANCllOR/ CORROSION ANCilOR- BUSilING SillMS IIEARING BUSIIING) CONDITION llEAD PLATE V-26 SHOP / TOP BP819/BZ761 A 1,NONE 1,NONE 1,NONE 1,NONE FIELD / BOT. BV202 A 1,NONE N/A 1,NONE 1,NONE V-126 S110P/ TOP CR199/B7.710 A 2, NON E 2, NONE 2, NONE 2, NONE FIELD / DOT. BV823 A 1,NONE N/A 1.NONE 1,NONE ! V-248 SilOP/ TOP BP643/BZ805 A 1,NONE 2, NONE 1, ik)NE 1.NONE g FIELD / BOT. CPil _ B 2, NONE
]1/A J NONE 2, NONE V V-334 SHOP / TOP BP59/BZ701 B 1,NONE 2, NONE 2, NL . 2, NONE FIELD / BOT. BV284 _
B 2, NONE N/A _ 1NONE ___ _ _ 1,NONE II 68AC SilOP/ A BP847/BZ521 A 1.NONE 1,NONE 2, NONE 2, NONE FIELD / C BV127 A 1.NONE N/A 1,NONE 1,NONE Il-69AE SliOP/ E BP31/BZ740 A 1,NONE 1,NONE 1,NONE 1,NONE FIELD / A BV619 A 1,NONE N/A 1,NONE 1.NONE li-26BD SilOP/ D BP515/BZ205 A 1,NONE 1,NONE 1,NONE 1,NONE FIELD / B GV480 A 1,NONE N/A 1,NONE 2, NONE Il-72BF SHOP / F BP568/BZ646 A 1,NONE 1,NONE 2, NONE . 2, NONE FIELD / B BV683 A 1,NONE N/A 1,NONE 1,NONE Il-28DF SHOP / F BP501/BZ216 A 1,NONE 1,NONE 1,NONE 1,NONE FIELD / D BV593 A 1,NONE N/A 1NOhE 1.NONE I No visible corrosion. 2 Visible oxidation, no pitting
-3 0.000" < pitting < or = 0.005"
! ( A No visible corrosion. ! B Partial loss ofcolor. IR
- 25Til YEAR SURVEILLANCE OF TIIE
'8' .' ) . CONTAINMENT BUILDING hM 3 POST-TENSIONING SYSTEM AT Tile '
*Q PALISADES NUCLEAR PLANT TABLE IV: SUMM ARY OF DATA SilEETS SQ 8.0 ANCllORilEAD CORROSION CONDITION TENDON END TENDON 1.D. IlUTNilEAD CORROSION LEVEL, CRALKS (ANCilOR/ CORROSION ANCilOR- BUSilING SillMS HEARING BUSilING)
CONDITION llEAD PLATE Dl-29 SilOP/ A BPI15/BZ305 A 1,NONE 1,NONE 2, NONE 2, NONE FIELD / D BV135 A 1,NONE N/A 1,NONE 1,NONE D2-23 SliOP/ E BP302/BZl97 A 1,NONE 1,NONE 1,NONE 2, NONE D2-47 SilOP/ E BP383/BZl62 B 2, NONE 1,NONE 2, NONE 2, NONE FIELD / C BV717 A 1,NONF N/A 1,NONE 1,NONE n D3-42 SilOP/ F BP357/BZ33 A 1,NONE 1,NONE 2, NONE 2, NONE U FIELD / C BV615 B 1NONE N/Aj_ 1,NONE I,NONE D3-51 SilOP/ A BP342/BZ182 A 1,NONE 1,NONE 1,NONE 2, NONE
, FIELD / B BV536 A 1NONE N/A 1,NONE 1,NONE l- No visible corrosion.
2 Visible oxidation, no pitting 3 0.000" < pitting < or = 0.005" A No visible corrosion. B Panial loss of color. io
im ( (V) i 1 25Til YEAR ILLANCE OF TiiE -
'#' CONTAt.viENT BUILDING #3mmmmmmmaryg POST-TENSIONING SYSTEM ATTilE A PALISADES NUCLEAR PLANT TABLE V: SUMM ARY OF DATA SIIEETS SQ 8.0 - BUTTONilEAD COUNT TENDON END ORIGINAL ASFOUND AS LElT REMOVED TOTAt. F.FFECTIVE EFFICTIVE l'ROTRUDE BROKEN / PROTRUDE BROKEN / PROTRUDE BROKEN / FOR WIRES WIRES MISSING MISSING MISSING TENTING AS FOUND AS 1. EFT l V-26 SilOP/ TOP
- 0 ,
o i e o e o 1 I w " FIELD / BOT. o 1 e o I o o o l : w n V-126 SilOP/ TOP o 2 , o 2 o < 2 o l 2 xx as FIELD / BOT. o e o e o ! e e o w w
- . t 3
V-248 SIIOP/ TOP o e o o o ; e o i o w s7 FIELD / BOT. O o , o 3 e i 3 o ! 3 s7 s7 V-334 SIIOP/ TOP o e o o o o e o < w w l FIELD / BOT. o o o o ; o } o o a w w ; _ _ _ _ . _ _ . . _ _ _ _ _______ _t ; 1. II-68AC SilOP/ A o e o e o i o a ! i w n FIELD / C o o ! o e o i o a w n ! II-69AE SilOP/ E o e o o o ! o o o w % l FIELD / E o o o e o j e o e ' w w II-26BD Silo P/ D o o o e a ! 8 e o *
- I FIELD / B o o ,
e o o j o o o w w II-72BF SiiOP/ F # # l 0 < 8 o l 0 e o i w
- t FICLDI u o o o o o ;
e o o *o w II-28 D F SliOi2/ F o i o o e o j o o 0
- So '
' l i
FIELD / D o o o o e o o I o w
- i
,O m) O ,
#. sc)g 25TII YEAR SURVEILLANCE OF TIIE -
@' CONTAINMENT BUILDING #"Jsmmmmmmmmmergg
~
POST-TENSIONING SYSTEM ATTilE PALISADES NUCLEAR PLANT dw TABLE W
SUMMARY
OF DATA SIIEETS SQ 8.0 - BLTTONIIEAD COUNT TENDON END ORIGINAL AS FOUND AS LEFT REMOVEDI TOTAL EFTECTIVE EITECT14 E l 1 PROTRUDE HROKEN/ PROTRUDE BROKEN / PROTRUDE BROKENI FOR HIREN MIRES ! 31ISSING SIISSING StI% SING TESTING ASFOUND AS t. EFT DI-29 SilOP/ A e o o o o o 1 1 *a " 7 FIELD / D o o o o o o 1 I w " ! D2-73 SilOP/ E o I # I o 3 o I 89 " D2-47 SilOP/ E o I # I o 3 o i I " "
! I FIELD / C o 1 o 1 o ! # 1 85 85 l j
D3-42 SIIOP/ F o e o a o o o a w w l FIELD / C e i o 1 o a o a " x, D3-51 SilOP/ A o e o o o o o a w w FIELD / B o o o o o o o a w w 1
i
@sc] 25Til YEAR SURVEILLANCE OF TIIE - - -
C[# ' . CONTAINMENT HUILDING hg ('~} , . POST- TENSIONING SYSTEM AT TIIE V 48 , PAllSADES NUCLEA". PLANT l I l TAllLE VI:
SUMMARY
OF DATA SilEETS SQ 8.3 CONCRETE INSPECTION l TENDON END HEARING CRACKS WITil WIDTilS >0.010" PLATEID QUANTITY MAX. LENGTil MAX. WIDTil (IN) (IN)
% 26 SilOP/ TOP MONE N/A i N/A NOT FOUND l FIELD / DOT. NOT FOUND l NONE N/A N/A V 126 SilOP/ TOP NdTFOUND NO E /A N/A FIELD / HOT. NOT FOUND NONE N/A , N/A 4 . _ .
% 249 SilOP/ TOP BK NONE N/A l N/A FIELD /110T. NOT FOUND NONE N/A l N/A
, % 334 SilOP/ TOP NOTIOU D ' O II N/A N/A FIELD / DOT. NOT FOUND NONE N/A N/A Il 68AC SilOP/ A AF NONE E/A N/A FIELD / C AY _
NONE N/A ; N/A Il 69AE SilOP/ E AM NONE N/A l N/A I FIELD / A .. AB . - _ . . NONE .n.4 N/A N/A Il 26HD SilOP/ D AB NONE N/A N/A FIELD / B AM NONE N/A N/A Il 72HF SilOP/ F NbiFbbNb NONE h/A N/A FIELD / B NOT FOUND l NONE N/A N/A q . ll 28DF SilOP/ F NOT FOUND NONE N/A N/A FIELD / D AF NONE N/A N/A l
,r"'N l
)
i
25Til YEAR SURVEILLANCE OF Tile
/^T
([o' CONTAINMENT BUILDING POST-TENSIONING SYSTEM AT Tile ggggggygryg O e4 PALISADES NUCLEAR PLANT TABLE VI: SUMM ARY OF DATA SilEETS SQ 8.3 CONLRE70 INSPECTION TENDON END BEARING CRACKS WITil WIDTils >0.010" PLATE ID QUANTITY M AX. LENGTil M AX. WIDTil (IN) (IN) DI.29 S110P/ A NOT FOUND j vlELD/ D Bil j D2 23 SilOP/ E BL l STEEL LINER PLATE D2 47 S110P/ E BK FIELD / C NOT FOUND D3-42 SIIOP/ F BN FIELD / C BM D3 51 SilOP/ A BL FIELD / B BM l O 23
'~
. 25Til YEAR SURVEILLANCE OF Tile
o ' CONTAINMENT HUILDING MNWSM
/^N b Y POST TENSIONING SYSTEM AT TiiE
*&*w PALISADES NUCLEAR PLANT IV. IlYDRAULIC JACK CAllBRATIONS l 1
Precision Surveillance has developed a program ihr calibrating hy draulicJacks utilizing regression ! analysis (PSC Procedure QA 12.8.0.W). This is a process where a straight line is mathematically best l fitted to a set of data points (in this case, force verses gauge pressure). This results in calculating ram area (slope) and a constant (y intercept) for each Jack calibration. Completed calibrations for all of the hydraulicjacks used are contained in Appendix C and are summarized in Table Vll. A before and aller comparison of the stressing jacks' ram areas revealed that none of the jacks' calibrations varied by more than 0.83% indicating that they were in a properly calibrated status. Note that the force exerted by ajack can be calculated as follows: Force = Area x Pressure + Constant (K) (IN') (KSI) (K) r I ,3, f l
- k. /
24
1 (G~D '< / (GD 2 25TII YEAR SURVEILLANCE OF TIIE - C' CONTAINMENT HUILDING dJammenemmasar y g POST-TENSIONING SYSTEM ATTilE j PALISADES NUCLEAR PLANT TABLE VII: ilYDRAULIC JACK CAllBRATIONS
~
JACK ID BEFORt SURVEILLANCE FORCE AITER SURVEILLANCE FORCE MAX. VARI. 2 DATE AREA (in ) CONSTAN (Fi) DATE AREA (in') CONSTANT (F0 PRESSURE (?e) T (kips) (kips) 6001 7/14/97 ! 190.559 ! 949281 10/7/97 190.988 l - 4.740 950200 5000 0.0l?e 4 . _ _-3.514 _ __ _ . p _ 6002 - 4.970 947585 10/7/97 191.287 !i - 4.899 951536 5000 0.4I?e 7/14/97 } 190.511 } _ . _ . . _ ., _ _ _ _ _ _ . 9187 8/14/97 128.048 l - 3.758 892578 I 10/7/97 ! 128.646 l - 0.489 900033 l 9300 1 p __y__.__y ; { 0.83?e t i i 1
- q. . . _ _
4 ._ j _ 4_ 7702 10/6/97 j 1.567 i 0.172 13491.5 ! - j RAM 7702 USED l-OR WIRE liiSTING
25Til YEAR SURVEILLANCE OF Tile ~
/
C [o) T CONTAINMENT HUILDING POST. TENSIONING SYSTEM AT Tile hg
(>) Q PAllSADES NUCLEAR PLANT V. TENDON LIFTOFFS AND DETENSIONING A liflofTis performed on each surveillance tendon to monitor the force exerted by the tendon onto the structure. PSC Procedure SQ 9.0 (Volume 2, Section 9. Appendix F) details the steps to be taken to perform a liftoff. The results are documented on Data Sheet SQ 9.0 and are summarized in Table Vill. It should be noted that performing a lifloff has only a localized effect on a tendon; therefore, it is acceptable to use the same jacks for both ends of a tendon by executing the liflofron separate CKCasions. All tendon lifloffs were found to be acceptable, all were above the predicted limit except V 248 and D2-47 which were above 95% and therefore acceptable. One tendon V-126 achieved lifloff beyond 6% of predicted (10.7%) and the owner was notifhd. This tendon had been retensioned denng the recent Steam Generator lleplacement and the higher value is not considered to be an indication of any system problem. O G
/
j 26
~
V V 'd
@sc)- 25TII YEAR SURVEILLANCE OF Tile --
'a CONTAINMENT HOILDING hg
, 3 POST-TENSIONING SYSTEM AT TIIE dw PALISADES NUCLEAR PLANT TABLE VIII:
SUMMARY
OF DATA SIIEETS SQ. 9.0 TENDON LIFTOFFS TENDO ! END EFFECT. l JACK ID j PRESS. i LIFTOFF AVE. MIN. : 90 % l 95 % PREDICT ACCEPT N l WIRES l 1 l LIFTOFF REQUIRED I PREDICT { PREDICT V-26 j SIIOP 90 j 9187 5426 { 691.03 691.03 615 j 605.69 63934 672.98 YES V __-126 { SIIOP 88 ! 6002 l 3936 l 744.88 j 744.88 615 l 605.69 63934 672.98 YES u ._ a t i ! ... .. . _ _ _ . . . _ _ _ . . V-248 i SIIOP 87 1 6002 ! 3516 l 6M.86 l m664.86 615 I 605.69 8 63934 672.98 YES 7 V-334 SilOP 90 3610 i 684.40 684.40 615 605.69 I 63934 672.98 YES f6001 _ j .-
, 2 II-68AC SIIOP/ A 90 9187 5000 ! 636.48 645.91 615 586.53 619.11 651.69 YES l
90 6002 ; 3466 l 65534 615 586.53 l 619.11 651.69 YES { FIELD / C II-69AE SlibP/ E 90 f 6002 3510 663.72 } 653.10 615 586.53 f 619.1I 651.69 YES j i i FIELD / A 90 i 6001 : 3390 615 586.53 i 619.11 651.69 YES L ! M2.48 1' __ : ! i _ L_ _ ._ J _a.._.__.. _ . _ . . . _ _. II-26BD ' SilOP/ D 90 l 6002 3300 661.81 657.86 615 586.53 619.11 651.69 YES FIELD / B 90 6001 3450 653.91 615 586.53 651.69 YES { 619.11 Il-72HF SilOP/ F 90 6002 3413 M524 65434 615 586.53 ! 619.11 651.69 YES FIELD / B 90 ! 6001 3500 663.44 615 586.53 619.11 651.69 YES
; ..4 ,
il-28DF SilOP/ F 90 ! 6002 3570 675.15 674.19 615 586.53 619.11 651.69 YES FIELD / D 90 6002 3560 673.24 615 586.53 619.11 651.69 YES
/ *"% T A
25TII YEAR SURVEILLANCE OF TIIE -- I 'O' CONTAINMENT HUILDING hg _g PGST-TENSIONING SYSTEM AT TIIE
#~-, PALISADES NUCLEAR PLANT TABLE VIII:
SUMMARY
OF DATA SilEETS SQ. 9.0 TENDON LIFTOFFS TENDON END EFFECT JACK PRESS. LIFTOFF l AVE. MIN. 90 % 95 % WIRES ID i PREDICT l ACCEPT l LIFTOFF REQUIRED ... PREDICT PREDICT 7 7 DI-29 SIikOP/ A 90 l 9187 5096 648.77 647.67 584 580.69 , 612.95 ,, 645.2I YES FIELD / D 90 6002 3420 646.57 584 580.69 j 612.95 M5.2, VES D2-47 SIIOP/ E 89 9187 5046 642.37 633.66 584 580.69 , 012.95 l 645.21 { YES FIELD / C 89 9187 4910 624.95 584 580.69 645.21 YES _ -__ a -. 1
. .f 612.95 .
D3-42 SIIOP/ F 89 9187 5290 673.63 673.16 584 580.69 612.95 ! 645.21 YES I FIELD / C 89 9187 5283 672.71 584 580.69 612.95 l 645.21 ; YES _}_ g _._ _ _ D3-51 SilOP/ A 90 9187 5000 636.48 651.84 584 580.69 ! 612.95 j 645.21 YES FIELD / B 90 9187 5240 667.21 584 580.69 612.95 i 645.21 YES i l
ll 1
~~---
25Til YEAR SURVEILLANCE OF TIIE O I [o's CONTAINMENT HUILDING h% i POST. TENSIONING SYSTEM AT TIIE h ~ Ca K# PALISADES NUCLEAR PLANT l 1 VI. WIRE INSPECTION AND TESTING Or.c wire was scheduled for removal from each detensioned tendon for visual inspection and tensile testing. PSC Procedure SQ 10.3 outlines the details involved with the wire testing and the data was recorded on Data Sheets SQ 10.2 and SQ 10.3 with the results summarized in Table IX. All wire diameters were within 0.25010.002". The corrosion condition of all sample wires was level A or B. Ultimate strength exceeded 240,000 psi (240 kips) and clongation at failure was greater than 4% for all wire samples tested. l / O 29 1
~% O (D
i N}J 0
# 'O'sci 25Til YEAR SURVEILLANCE OF Tile -
CONTAINMENT BUILDING hg
~
POST-TENSIONING SYSTEM AT TI!E PALISADES NUCLEAR PLANT Cw TABLE IX:
SUMMARY
OF DATA SilEETS SQ.10.2 & 10.3 VISUAL INSPECTION AND TENSILE TESTING OF WIRE SAMPLES TENDON SAMPLE CORROSION i SAMPLE ; DIAMETE YlELD i TENSILE l ELONGATION i ACCEPT No. LEVEL LOCATION R STRENGTil l STRENGTil ! @ I j (FT) l (IN) (PSI) l (PSI) l'All'URE ! V-26 1 A 20 - 29 0.250 222.162 } 271.639 l 5.10 YES 2 A 90 - 99 0.250 218.651 271.001 i 5.65 YES 3 A I60 169 0.250 220.566 269.724 j 535 YES g..__ _ ._ . . _ . . 4 II-68AC 1 A 10 - 19 0.250 212.266 ,! 263340 l 4.95 YES 1 2 A 70 - 79 0 '50 216,735 262'70I 4.50 YES l 3 A I20 -129 l 0.230 215.778 2651574 l 4.80 YES DI-29 1 A 10-19 l 0.251 210.593 I 254L930 l 535 YES I 2 A 60 - 69 0.251 209.643 l 253,6M ! 5.05 Yl3 1 1 3 A I IO - 119 0.251 206.160 1 253t664 i 535 YES i V-248 Wire 1 B 180-189 O.250 218.012 l 2691086 l; 5.45 YES I Wire 2 11 180-189 0.251 220.094 265:.698 4.50 Y13 l Wire 3 B 180 -189 0.251 218.194 2662648 ! 5.10 YES
l i i 25Til YEAR SURVEILLANCE OF Tile fo ) CONTAINMENT HUILDING M r - POST- TENSIONING SYSTEM AT Tile ! C]/ Q PAllSADES NUCLEAR PLANT Vll. TENDON RETENSIONING AND RESEALING Those tendons that had previously been detensioned for wire removal,(V 26, H-68AC, Dl 29 and additional tendon V-248) were subsequently retensioned per PSC Procedure SQ 11.0 (Volume 2, Section 9. Appendix F). The results of the retensioning process were recorded on Data Sheets SQ 11.0 and the results are summarized in Table X. New elongations were compared to clongations at original installation and found to be acceptable (within 15%). All tendons were locked ofrat forces greater than those initially found and the percentage variation did not exceed six percent. After completion of all inspections, the anchorage components were hand coated with cold grease to ensure complete coverage, the cans were reinstalled with new gaskets, and the necessary amount of sheathing filler (grease) was added. In all cases, the same amount or more grease was added than removed. Results of the grease replacement were recorded on Data Sheets SQ 12.1 and are summarized in Table XI. l O V 1 l o
\
31
c'
~
W O e a a 98c) 25TII YEAR SURVEILLANCE OF THE --
@V CONTAINMENT BUILDING POST-TENSIONING SYSTEM ATTIIE dhamsensmummarg g h
PALISADES NUCLEAR PLANT dw TABLE X:
SUMMARY
OF DATA SIIEETS SQ 11.0 TENDON RETENSIONING TENDON END ELONGATION @ ELONGATION @ % ACCEPT LIFTOFF RETENSIONING % ACCEPT. INSTALLATION RETENSIONING VARI. BEFORE VARI. EACil TOTAL EACil! TOTAL RETEN. JACK l PRESS. i 110FF V-26 12.125 5430 YES
-{SilOP[ 691.54 l +0.07 l
{ l1.75 i -3.09 [ Y}ES } 691.03 { 9187 V-248 _ SnOe[ _ i i.625 [ ii.30 j -2.70 j _ YES. j 6s.86j _ 6002_; 3703 700.49 45.36 YES II-68AC - 8.6875 4.15 8.50 YES 636.48 5216 ! 664.14 +4.34 [ YES SilOP { l -2.15 { {9187 FIELD l 4.35 g l - l 655.34 l 6002 : 3640 688.49 +5 O5 YES Dl-29 SilOP I - 8.50 4.40 l 8.65 i +1.75 l YES M8.77 9i87 , 5356 < 682.06 +5.13 I YES i i ! t l > FIELD ! - - 4.25 l - 646.57 6002 i 3460 654.19 +1.17 ! YES
~
25Til YEAR SURVEILLANCE OF Tile ( 'O' CONTAINMENT HUILDING hM POST- TENSIONING SYSTEM AT Tile { s w s PALISADES NUCLEAR PLANT TAHLE XI: SUMM ARY OF DATA SilEETS SQ 12.1 GREASE LOSS Vs GREASE REPLACEMENT TENDON GREASE REMOVED GREASE REPLACED DIFF. SilOP FIELD TOTAL SilOP FIELD TOTAL GAL. GAL. GAL. l l V-26 1.50 58.00 . 59.50 17 l 48.25 65.25 +5.75 ! V-126 1.25 1.50 2.75 4.50 l 0.00 4.50 +1.75 I V-248 1.00 57.75 l 58.75 8.00 ! $2.25 60.25 + 1.50 ) V-334 1.25 44.75 l 46.00 4.00 ( 43.25 47.25 + 1.25 ! Il-68AC 2.75 2.25 l 5.00 2.75 2.75 5.50 + 0.50 11 2.25 2.25 ! 4.50 2.25 l 2.25 4.50 0.00 _ 69AE_.-. _ _ _ _ , 3 2.75 5.00 l Il 26BD 2.00 l 1.75 ! 3.75 2.25 l + 1.25
'O Il 72BF l.25 2.50 2.25 1.75 4.00 + 1.50 >g 1.25 l l ll28DF 1.25 1.75 ! 3.00 1.25 l 2.25 3.50 +0.50 Dl-29 2.25 3.00 5.25 2.25 l 4.50 6.75 + 1.50 D2 23 2.50 N/A ; 2.50 3.00 l N/A 3.00 +0.50 D2-47 2.00 2.25 l 4.25 2.00 l 2.25 4.25 0.00 D3-42 2.00 1.50 l 3.50 4.00 ! 1.75 5.75 +2.25 D3 51 2.00 l 1.50 l 3.50 2.50 l 2.25 4.75 + 1.25 a
33
~ '
25Tli YEAR SURVEILLANCE OF Tile
/
(-[o' CONTAINMENT llUILDING POST TENSIONING SYSTEM AT Tile hM C]/ - s PALISADES NUCLEAR PLANT TAllLE XI:
SUMMARY
OF DATA SilEETS SQ 12.1 GREASE LOSS Vs GREASE REPLACEMENT TO GASKET REPLACEMENT TENDONS TENDON GREASE REMOVED GREASE REPLACED DIFF. SilOP FIELD TOTAL SilOP FIELD TOTAL GAL. GAL. GAL. V 20 0.00 2.25 , 2.25 3.50 - 0.00 3.50 + 1.25 V 36 0.00 9.00 l 9.00 15.00 j 0.00 15.00 +6.00 V 66 3.75 0.00 l 3.75 4.00 l 0.00 4.00 +0.25 V 86 0.00 2.50 l 2.50 3.50 l 0.00 3.50 + 1.00 V-176 0.00 2.25 2.25 2.50 O.00 2.50 +0.25 V-306 0.00 3.25 3.25 5.00 0.00 5.00 +1,75 ll 80AE 1.25 2.00 l 3.25 2.25 ! 2.25 4.50 + 1.25 D2 23 N/A 1.75 ; 1.75 l N/A ; 2.25 2.25 40.50 Lj 34
~~
25Til YEAR SURVEILLANCE OF Tile
% 1 CONTAINMENT HUILDING h Eggggy
/ POST-TENSIONING SYSTEM AT Tile V) 8
, PALISADES NUCLEAR PLANT
~
Vill. COMPARISON WITil ORIGINAL INSTALLATION DATA A comparison of the liflofT forces from this surveillance to the original installation lock oft forces is made in an efTort to detect any evidence of system degradation. The lock-off forces are compared in order to detect any abnonnal force loss w hich would possibly indicate an underestimation of the creep, shrinkage and/or clastic shortening efTects in the Containment Building, in addition, the number of effective wires at installation and at the time of surveillance are compared to establish if any additional wires have failed since installation. Any additional broken wires would indicate a need for further investigation, and an excessive amount could possibly indicate deterioration of the wire, poor wire quality, water, or other corrosive problems. Due to the Steam Generator Rep!acement in 1991 one of the vertical tendon has been omitted from the group average calculations. The losses for the tendon groups were found to be 12.37% for the vertical tendons,16.34% for the horizontal tendons and 15.1% for the dome tendons. These losses are as expected for a containment of this age and do not indicate any degradation of the system. The comparison of efTective wires revealed broken wires in vertical tendon V 248 but afler a g] continuity test and inspection of the wires they were determined to have broken at installation and an V error made in recording. No other discrepancy in effective wires or broken wires were found from installation to the 25th year surveillance.
,9 x
45
A r^T O v O
#sm_ 25Til YEAR SURVEILLANCE OF TIIE - - - - -
C' CONTAINMENT HUILDING Smagemmmmmers M POST-TENSIONING SYSTEM ATTIIE A PALISADES NUCLEAR PLANT em i TABLE Xil: COMPARISON OF ORIGINAL LOCKOFF FORCES TO AS FOUND FORCES TENDON! EFFECTIVE WIRES l LIFTOFF l LOSS PERCENTAGE! ORIGINAL @ 25 YEARS ! (kips) l '& __ _ _{ ORIGINAL {_@ 25 YEARS V-26 j 90 l 90 796 691.03 104.97 j -13.2 l V-126 ** ! 88 l 88 781 744.88 36.12 ! - 4.6
- _a_-_.-- - o - .- -- _ - . .- ___. .. _ - .
V 248 l _.___..p-90 * ! p ... . . _ _ 87 751 664.86 86.14 i -11.5 ; _.._.t~ ~~ ~ M V-334 { 90 l 90 781 684.40 %.60 yi _ - 12.4 i
-19.6
. -_90_-_ .1 -_ 90_ _ . _ 803 645.91 157.09 i
II_68AC _. _ -4I _ - - - _ . _ _ - - . - - _ _ _ .. II-69AE ! . 90 90 766 653.10 II2.90
-14.7 :
Il _26HD l 90 _ ___ _ _J _ _ _90.__ _J_.__792_ . _ _ _ . . . . 657.86 134.14 l -16.9 , ___._4 , II-72BF I 90 784 65434 129.66 l - 16.5 i L_. _ 90 - i II-28DF 90 90 784 674.19 109.81 l 14.0 l __m. ._-. ., DI-29 90 90 766 647.67 II833 l -15.4 l 1 D2-47 89 89 758 633.66 12434 I - 16.4 I 1 i D3-42 89 89 766 673.16 92.84 - 12.1 l ____.i._ REFER NCR No. 607 001 - N11SREO*Trn A l' INSTALLATION
** RETENSIONED DURING T1IE STEAhl GENERATOR REPLACEh1ENT IN 1991 AND ON1TTRD FTtON1 AVERAGES.
, 7] 25111 YEAR SURVEILLANCE OF Tile ---
$ . 51( , I s [\1 ATTilE
['d POST pal.lSADES NUCLEAR PLANT CONCLUSION l Based upon an evaluation of the in Service inspection results for the Twenty finh Yet.r Physical Tendon Surveillance reported herein, PSC concludes that the Palisades Containment Structure has experienced ng abnormal degradation of the post tensioning system. O I I l l O 37
f,rf PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL g DATA SHEET 6.0 JUNE 6, 1997 (~3 PAGE 1 OF 1 (V J REVISION O PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: Y - t /. 9 ~/ (7.1) TENDON NO. bd TENDON END/ BUTTRESS NO. SMo/* /7"# SURVEILLANCE IIg
/
Q.C. FILLER _ DATA Date Removal Started 17. / + 9 7 Sianof( (7.4) Dry Ice Used on Grease can A/ o , Dry Ice Used Around Anchorage ao de r.r.f 7 (7.5) Temp. of concrete d F. Thermometer No. fA. V Recalib. Date 7 /Mf a r./.17 Ambient Temp. 7*7 F. Thermometer No. /W EJ Recalib. Date 7./s./f pr f.s.f 7 (8.5.1) A'chor head I.D. and 1.D. on Tendon History Sheet agree, if available W r./.p 7 (8.6) OREASE COATING Grease Can - Complete / Partial Uncoated % Buttonheads - Complete . / Partial Uncoated % Anchorage - Complete . / Partial Uncoated % Shims -Complete _/ Partial Uncoated % Q Bearing Plate - Complete v/ Partial Uncoated % Se f* /.7 7 (8.7) Unusual Conditions CmM /2ast 72Ar #NA zo Po p.L Aue 2 0 90r*- 4/ pt f./ 91 (8.8) Crease Color Match Colot Comment LIMT t No Hatch / Color 2wo ataws Comment 2010AL , Zo9ae-v p r./.f 7 (8.11) Amount of Crease Lost M Gal. (8.11.1) Amount of Grease in can II cal. w r i.f t (9.5) Amount of crease Removed 4 cal. p F./.17 SO 7.0 SAMPLES (6.1) Crease Samples Taken M Quarts. (6.1) Samples Identified l'*'I (6.1) Location of Sample Removal A p h *Ad(#
- d W A3#' dd ' We f. /.17 (8.2) Grease Analysies (Xccept) Unacceptable Engr. Notified M/A )M 8*/Y/P')
FILLER DATA fContinue 50 6.01 (Se#7ad &/#g3p. cuaw($ A//N3 red. .se r.s.f 7 ### f4TTE (10.2) Method of Tendon Protection ceArto wkt nAr r stract emo Instn e rn mr P h 96 (10.3) Amount of Grease Lost o Gal. # 4^(. 9.firapiaw p.aWp4 g g,,,9 7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) 4 + (8.11.1) Ex + (9.6) ld- + SQ 7.0 (6.1) & + (10.3) A = TOTAL GREASE LOSS /M Gal. Post to DS 12.1 y r. i. 5 7 f QC Review 2.[ W Level N Date l*'Y'D dn6-0.607_ _ _
b Psc PROCEDURE SQ 6.0 CREASE CAN REMOVAL 1 DATA SHEET 6.0 l 3 JUNE 6, 1997 PAGE 1 OF 1 g REVISION O PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: h/h97 (7.1) TENDON HO.4 Ya Z/s TENDON END/ BUTTRESS NO. / C#d/darrine SURVEILLANCE 223 '
/
Q.C. FILLER DATA Date Removal Started 9 /fa 9 7 31onoff (7.4) Dry Ice Used on Grease Can ND , Dry Ice Used Around Anchorage wo sm W97 (7.5) Temp. of Concrete i r. Thermometer No. R d Q Recalib. Date Frv4F see p s:f r Ambient Temp. 72, F. Thermometer No. //(d1 Recalib. Date 7 n48 .ese f v p f 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if avtsilable s far.f 7 (8.6) GREASE COATING orease can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated ,% shims - Complete _ / Partial Uncoated % Bearing Plate - Complete ! Partial Uncoated 1 $ Nf/T (8.7) Unusual Conditions: Junc '2Vsw/M <hs.c r/eA esa; so ic
'TAiv t%v cdh Asfsw wAt A M M ucs otre 94Y 97 (8.8) Grease Colors Match Color Comment No Hatch X Color M, h,u Comment toPM r. p avyst, (8.11) Amount of crease Lost A cal. (8.11.1) Amount of Grease in can /4 Cal.,earfvr.77 (9.5) Amount of Grease Removed M Cal. gerP M 7 SO 7.0 SAMPLES (6.1) Grease samples Taken 2. Quarts. (6.1) Samples Identified fe"5 (6.1) t.ocation of sample Removal e1<te5r cu F 9 /r" fr (8.2) Grease Analysis Unacceptable Engr. Notified M/A 7I/ hh'M FILLER DATA (Continus SO 6.01 #
# WUd # #*N (10.2) Method of Tendon Protection dMrra v/hafe r die *est & ufr/ueb car 9 A4 97 (10.3) Amount of crease Lost 3% cal. 50 Ca. ce 7 4'* f 7 6 M *f 94'77 c94 97 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1
.(8.11) C + (8.11.1) / M + (9.6) M + SQ 7.0 (6.1) kt + (10.3) f 1" =
TOTAL CREASE LOSS S')T Gal. Post to DS 12.1 .et 9 4*P7 QC Review M-[khes Level I Date 10444')
-= . . .. _ , . ,
PSC PROCEDURE SQ 6.0 lf ( CREASE CAN REMOVAL DATA SHEET 6.0 JUNE 6, 1997 , PAGE 1 OF 1 REVISION O PROJECT CONSUMERS ENERGY CO. - FALISADES DATE: ~2 7. 7
- f *7 (7.1) TENDON NO.t I / Z/> TENDON END/ BUTTRESS NO. *'#tv/rd/* SURVEILLANCE III Q.C.
FILLER CATA Date Removal Started 7 1.1 T 7 11onoff (7.4) Dry Ice Used on Grease can g , Dry Ice Used Around Anchorage g get.sf.f7 (7.5) Temp. of Concrete ,J f*F. Thermometer No. 5/< V Recalib. Date 7 //11 det tt f 7 Ambient Temp. T3* F. Thermometer No. PX 2 3 Recalib. Date 1// 96 p 7 2f F7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available pr 7.tt 4 7 (8.6) QMARI COATING / Grease Can - Complete / Partial Uncoated n Buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shims - Complete ! Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % de ?.af.f 7 (8.7) Unusual Conditionst 4&A/i
- ge. ? Lt.9 ~1 (0.8) Grease Colort Match A Color Araws Comment AfowI No Hatch Color Comment sef;r'97 (8.11) Amount of Grease Lost A Cal. (8.11.1) Amount of Grease in Car 61 Gal.sw.7 3717 (9.5) Amount of Grease Removed M . Gal. ge 7 *S f 7 SO 7 0 s gELIA (6.1) Grease Samples Taken Z. Quarts. (6.1) Samples Identified >'d/3 (6.1) Location of sample Removal Aeuwt,# e d.asAt W dP' 7 '## '7 (8.2) Crease Analysis (Acceph Unacceptable Engr. Notified M/A MalM8/h9 FILLER DATA (Continue 50 6.0)
(10.2) Hethod of Tendon Protection ewr'rA
- Mms #9'dwfefME SM MSTA'L/A e t 6 - / P ~/
p r rf ?> (10.3) Amount of Grease Lost c cal. (11.2) Add quantities of lost grease as each applies Post total on Data Sheet 12.1 (8.11) c + (8.11.1) lf- + (9.6) #./ + SQ 7.0 (6.1) F + (10.3) C = TOTAL CREASE LOSS /4 Gal. Post to DS 12.1 Sr. 7. t 7 7 7 1
.QC Review- M. Level Date l0
- Y-I7 l
l
e PSC PROCEDURE SQ 6.0 gg, GREASE CAN REMOVAL
- DATA SHEET 6.0 ,
JUNE 6, 1997 , PAGE 1 OF 1 REVISION O PROJECT: CONSUMER 5 ENERGY CO. - PALISADES DATE: N-//'k7 (7.1) TENDON NO.: [ /2b TENDON END/ BUTTRESS NO. M6d /&/7pt SURVEILLANCE 223_ Q.C. , FILLER DATA Date Removal Started _ "9.//*9 7 sianoff (7.4) Dry Ice Used on Grosse can A/b , Dry Ice Used Around Anchorage m p p.// 9 ' (7.5) Temp. of Concrete d r. Thermometer No. S',*f * '/# Recalib. Date 7.// ff .gr I'.//. r 7 Ambient Temp. ~76 F. Thermometer No. M't 27_ Recalib. Date 7 // 9[ p r-//.9 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available p r.//.f 7 4 (8.6) GREASE COATING Grease Can = Complete / Partial Uncoated %- Buttonheads - Complete _ / Partial Uncoated 4 Anchorage - Complete / Partial ,, Uncoated % Shima - Complete / Partial Uncoated % i Bearing Plate - Complete / Partial Uncoated % p 3*.//.9 7 (8.7) Unusual Conditions: AA>A.e _ de T //.9 7 (8.8) Grease Color Match / Color /&ouw Comment Ath/K" No Match Color Comment <Ftf T/Af / (8.11) Amount of Grease Lost d Gal. (8.11.1) Amount of Grease in can 1 Gal #p//.f 7 (9.5) Amount of Grease Romaved M Gal. p f.// 8 7 10 7.0 SAMPLER (6.1) Grease Samples Taken 2 Quarts. (6.1) Samples Identified /'c'5 (6.1) Location of sample Removal Ms.v(su ,- <%2/s"r a,d es V/'/Af/ (8.2) Grease Analysis Unacceptable Engr. Notified //A
/ N M/df9 FILLER DATA' f Continue 50 6.01 (10.2) Hethod of Tendon Protection desreh oluc.se + As&se dw usi~ x aki def #'97 (10.3) Amount of Grease Lost // Gal. W M 97 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1
+ (9.6) M (6.1)lb (10.3) M
~
+ =
( 8.11 ) ,d,,,,,,,,, + ( 8 .11.1 ) M + SQ 7.0 , TOTAL GREASE LOSS /Y Gal. Post to DS 12.1 dt'I // 9 7 l QC Review M[ NIM Level I Date /0 8/-P') l-l . dc6-0.607
PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL gg DATA SHEET 6.0 JUNE 6, 1997 PACE 1 OF 1 e\ [d REVISION 0 l PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: /*k 7 (7.1) TENDON NO. Y2YN - TENDON END/ BUTTRESS NO.: 8#0/ /"T#/8 r SURVEILLANCE 223 i 9.C. FILLER DATA Date Removal Started T /*k'7 Sianoff (7.4) Dry Ice Used on Crease Can A/O , Dry Ice Used Around Anchorage N O Ad r./. 77 (7.5) Temp. of Concrete [ F. Thermometer No. .$4f.M Recalib. Date */ //'77 1'- 7-/.9 7 Ambient Temp. *72- F. Thermometer No. [8 2J Recalib. Date ~7*//*77 p f./.7 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available g 'F-/ F"7 (8.6) CREASE COATING Crease Can - Complete / Partial Uncoated % buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % l Shims - Complete ! Partial Uncoated %
- Bearing Plate - Complete ! Partial Uncoated % p p./.7 7 (8.7) Unusual Conditions: A/Mf fe f./ 9 7 (8.8) Crease Color: Match Color comment ,
No Match )( Color bX. E4W4 Comment 20 P0# . 2, diDf 'F'/.77 (8.11) Amount of Grease Lost A Cal. (8.11.1) Amount of Crease in Can /d Cal.det r./ 97 (9.5) Amount of Crease Removed M Cal. p f./.9 7 50 7.0 SAMPLES (6.2) Crease Samples Taken L Quarts. (6.1) Samples Identified //-3 (6.1) Location of Sample Removat /GMt/tWC.c t dA%'/sc MA> $ $ /.T*7 (8.2) Crease Analysis (Accept) Unacceptable Engr. Notified / A/A //O fc/4/99 FILLER DATA (Continue 50 6.0) db4/iL"d M/afr@~A 5( # (,4Ws Acp N//44;rfg . gd /+/.77 ,'ff,"y ! (10.2) Method of Tendon Protection ccArrn um ce tatt 4 Ct.1A.*r C AM lotTAttrh AK7-/2-N (10.3) Amount of Crease Lost d Cal . e 4^' M 1* %'" p F-/. 9 7 (11.2) Add quantities of lost grease as each applies; Post total on Data sheet 12.1 (8.11). + (8.11.1) + (9.6)- /Y + SQ 7.0 (6.1) Ed. + (10.3) A = TOTAL GREASE LOSS / Cal. Post to DS 12.1 41?/-97 i QC Review I.[
- c 1' -Level I Date l**[-b ds6-0.607.
. - _ . - . . - - . _ -- - . . _. , _ _ _ -. - - _ ~ _ _ - . _ ~ - - _ . - - - PSC PROCFDURE SQ 6.0 GREASE CJN REMOVAL 4 gj DATA SPEET 6.0 ! JUNE 6, 1997 PAGE 1 OF 1 - REVISION 0 PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7.//*[7 (7.1) TENDON NO. Y- 2W TENDON END/ BUTTRESS NO. A+-( A /,4ar7sA _ SURVEILLANCE III Q.C. FILLER DATA Date Removal Started _ M//97 rienoff (7.4) Dry Ice Used on Grease can <f/O _, Dry Ice Used Around Anchorage 40_ sy f.N.f7 (7.5) Temp. of Concroie [ F. Thermometer No. (#/. 9 Reca11b. Date 7-//.ff # T // f 7 Ambient Temp. '7 0 F. Thermometer No. # ZY Recalib. Date 7.//.97 ,y r.//.f;f (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available p r.//.f 7 (8.6) GREASE COATING / Grease Can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage -Complete _/ Partial Uncoated % Shims -Complete _/ Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % $ F.//.f 7 (8.7) Unusual Conditions: A/ofj n-
.,,.,,.,7 (8.8) Grease Color Hatch Color Comment No Match 1_ Color 'M. IrfouwComment 2090/o.2 y r //aff (8.11) Am.unt of Grease Lost ){ Gal. (8.11.1) Amount of Grease in can JI- Gal . p r.//-97 (9.5) Amount of Grease Removed lf Gal. dy F./t.9 7 SO 7.0 SAMPLES ,
(6.1) Grease Samples Taken L. Quarts. (6.1) Samples Identified VCS (6.1) Location of Sample Removal Axum4sdc e msse es/ p T // f 7 (8.2) Grease Analysis @ccept) Unacceptable Engr. Notified MA k le/'//97 FILLER DATA (Continue 50 6.0) N ##* O# W##"O #
% Arki,ecpse s dotesSc %'/R'j),0 **< 9 /t'91 (10.2) Method of Tendon Protection d4CIG p/ acme * . hse (.4pwAur4- p f.At#7 (10.3) Amount of Croase Lost Y cal. S'o dA 6 F //'77 7 &n.esef A fy ar r f a 97 (11.2) Add quantities of lost grease as
/ 44. M// 97 each applies; Post total on Data Sheet 12.1 (8.11) h + (8.11.1) M + (9.6) MV + SQ 7.0 X_ + (10.3) M_=
. sur 5'a*f/ (6.1)
TOT % GREASE LOSS d ?I Gal. Post to DS 12.1 p ( A #7
%/ $7 VV QC Review 7[ .[ f;W Level I Date lD*Y*D ds6-0.607
. _________._._____m _ _ . _ _ _ _ _ _ . _ _. _ ___ _ _ _ _ _ _ _ _ _ . _ _ _ _ . _ _ _ _ _ _ _ _ _ . _ _ _
/ \
PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL % l i DATA SHEET 6.0 l JUNE 6, 1997 PAGE 1 OP 1 REVISION O O PROJECT CONSUMERS ENERGY CO. - PALISADES DATE: 7-/ * '/ 7 (7.1) TENDON NO. 1 *T N TENDON END/ BUTTRESS NO.: SN'0/* i
//~e SURVEILLANCE m Q.C.
FILLER DATA Date Removal Started F-/.77 sienoff (7.4) Dry Ice Used on Grease Can N o ., Dry Ice Used Around Anchorage N O g ;r./.g y (7.5) Temp. of Concrete M P. Thermometer No. fM. 4/ Recalib. Date '7.//81 46 7./.17 Ambient Temp. *73 P. Thermometer No. /7'2.3 Recalib. Date /.//.J/ p 7./.9 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available .fel'./.57 (0.6) CREASE COA *JIN,2 Grease Cr.n - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage -Complete./ Partial Uncoated % shims - Complete / Partial Uncoated % Bearing Plate - Complete ! Partial _ Uncoated % g f./.1*/ (8.7) Unusual Conditions: ~/,4,v cos.oxe o . L<os e-
,y F./.17 (8.8) crease Color: Hatch Color Comment No Match L Color 7,~4A> Comment /FM~ f'/ f / '7 7 (8.11) Amount of Grease Lost ,,gl2__ Gal. (8.11.1) Amount of Grease in can 1 Cal./M F./.??
(9.5) Amount of crease Removed M Cal. p f./.77 50.7.0 SAMPLES (6.1) crease Samples Taken '2-- Quarts. (6.1) Samples Identified l'F3 (6.1) Location of Sample Removal,,1A/dN'ocA(d" + ds(&f# CdN ,g e f./ 4 7 (B.2) Crease Analysis (Ac' cept) Unacceptable Engr. Notified M/A N le/a//90 FILLER DATA (Continue 50 6.0) crM7gb A/ / pd;4f,g y dova*/'td *[/"'V 3r/ * #$f I /*7 7 (10.2) Method of Tendon Protection dd/76 A v//s/tr v r/' 4/<# d/A/ /prr/ad 3t!' /'./ 9 f (10.3) Amount of crease Lost d Cal. #l/77 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) ,_Q ,,,+ (8.11.1) _ K + (9.6) f4 + SQ 7.0 (6.1) M + (10.3) 6 = TOTAL GREASE *.OSS '/ Cal. Post to DS 12.1 di's #. /. 7 7 i QC Review 7.b Level I Date l e 8/ 87 ds6-0.607
_ _ _ _ - . - _ _ _ . _ _ _ _ . _ _._ _ _ _ _ _ . , _ _ _ _ _ _ . .~ _ _ - _ . - _ _
*kT.
PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL U1 DATA SHEET 6.0 1
-JUNE 6, 1997 PAGE 1 0F 1 REVISION 0
(' i 1 PROJECTS CONSUMERS ENERGY CO. - PALISADES DATE: 7.//.9 7 (7.1) TENDON NO. "77Y TENDON END/ BUTTRESS No.: Meth/o47 rut SURVEILLANCE 223 l l Q.C. FILLER DATA Data Removal Started T' // 9*7 Slanoff (7.4) Dry Ice Used on Ot. ease can A/O , Dry Ice Used Around Anchorage g p f.it.99 (7.5) Temp. of Concrete [ F. Thermometer No. Cef */ Recalib. Date 7 //'11 p r.//.f ? Ambient Temp. 73 7. Thermometer No. M 23 Recalib. Date '7*//*ff g ee/.f 7 (8.5.1) Anchor head 1.D. and I.D. on Tendon History Sheet agree, if available p r.//.7 7 (8.6) GREASE COATING j Grease can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete _ / Partial Uncoated % Shims - Complete - / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % # f 8f1 (8.7) Unusual Conditions: wr f;Y, T'.//. 9 9 (8.8) 3rease Colors Match Color comment , No Hatch L Color 'h/ Bhw Comment E090/"- 2.- var F// 77 G al . ,ar F,r/.97 (8.11) Amount of Grease Lost 4 Gal. (8.11.1) Amount of Grease in can 2-(9.5) Amount of Grease Removed M Gal. SO 7.0 SAMPLES (6.1) Grease Samples Taken 2 Quarts. (6.1) Samples Identified >'c.f (6.1) Location of Sample Removal A'ga % M p* u o 3( <*A.O p t'-//.97 (8.2) Crease Analysis (Accept] Unacceptable Engr. Notified MA M IMV87 FILLER DATA fcontinue SO 6.0) CWd 8/M84~ # # # "'" M r //M t (10.2) Hethod of Tendon Protection /1Mrn s,r/4,osd* .r.#cor 4 sfraud X FV2M (10.3) Amount of Grease Lost $L / Gal. //o 4W p r // 77 E M d'f M 7 g f 7 p ./2 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) -4 + (8.11.1) 't-- + (9.6) M + SQ 7.0 (6.1) /s + (10.3) /L. =
- /] TOTAL GREASE LOSS #r'YN Gal. Post to DS 12.1 sf fve 17 d
QC Review MY Level I Date l**4-79 ds6-0.607
PSC PROCEDURE SQ 6.0 b GREASE CAN REMOVAL i DATA SHEET 6.0 1 JUNE 6, 1997 PAGE 1 or 1 : REVISION O ! t PROJE':T s CONSUMERS ENERGY CO. - PALICADES DATE: 7-28 17 (7.1) TENDON HO.: 2 6 73) TENDON END/ BUTTRESS NO.: Da/*/b duv7 SURVEILLANCE III Q.C. f.1LLER DA'fA Date Removal Started 8'. 2 / *f 7 Sianoff (7.4) Dry Ice Used on Grease can 1, Dry Ice Used Around Anchorage do ,pe r.// 17 (7.5) Temp. of Concrete f 0 F. Thermometer No. L f
- 8/ Recalib. Date 7.r/ fr er f.4/ f 7 Ambient Temp. 4/ r. Thermometer No. / N'd r *F Recalib. Date f*//*ff gF**/ 97
, (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available de r l/.fv (8.6) CREASE. COATING . Grease Can - Complete e' Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shims - Complete ! Partial Uncoated t c Bearing Plate - Complete ! Partial Uncoated t ,va r te.17
/
(8.7) Unusual Conditions: A> c-
.po s. u.19 (8.8) Grease Color: Match Color comment No Hatch X Color bd 6ennsW Comment Ta1014 -l. en t 3/ ! ?
(8.11) Amount of Grease Lost c Gal. (8.11.1) Amount of Grease in Can / #y' G al .u s. u.s y (9.5) Amount of Grease Removed M Gal. ,sc r v.9 7 50 7.0 SAMPLES (6.1) Grease Samples Taken 1 Quarts. (6.1) Samples Identified 'At*J (6.1) Location of Sample Removal mede e-t.mser w p ete f 7 (8.2) Grease Analysis @ cept) Unacceptable Engr. Notified hef M. /*/*//i') FILLER DATA fCont.inue 50 6.0) d$f74 4'//#4*f4"
- CN#ad A/4%*/7"M de WI*U (10.2) Hethod of Tendon Protection c*see 44 4>/daceSer'enV4*5** W /.*>rnete1 p f.12 f ?
(10.3) Amovnt of Grease Lost d Ga l . C 444. 4t' r *t /* f 7 # #.11 1 *7 (11.2) Add quantities of lost grease as each tpplies; Post total on Data Sheet 12.1 (8.11) o + (8.11.1) /4 + (9.6) #v + SQ 7.0 (6.1) L + (10.3) O ,=
, TOTAL GREASE LOSS 2- Gal. Post to DS 12.1 e sF.2247
\
QC Rsview M v Level E Date l& I/d 7 da6-0.607
PSC PROCEDURE SQ 6.0 b\0 l CREASE CAN REMJVAL i DATA SHEET 6.0 D1 ! JUNE 6, 1997 i PACE 1 OF 1' I REVISION O PROJECT CONSUMERS ENERGY CO. - PALISADES DATE: 7'/#/*k7 (7.1) TENDON NO.t 26 dh TENDON END/ BUTTRESS NO. /f/e* A M ur7 SURVEILLANCE III Q.C. FILLER QhTh Date Removal Started T"./987 Sianoff (7.4) Dry Ice Used on Grease Can g, Dry It Used Around Anchorage ft.O._ c5Ef #".#/7 ) (7.5) Temp. of concrete / ~2 F . Thermometer No. h# 9 4 Recalib. Date *///Jf ,$ttf.N// Ambient Temp. f6 F. Thermometer No.# / #27 Recalib. Date */.// F2T SF FW.9 7 i (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available W t".//.97 . , (8.6) GPIASE COATING orease can - Complete [ Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete t/ Partial Uncoated % Shima - Complete / Partial Uncoated % Bearing Plate - Complete v/ Partial Uncoated ) ,Sef.// 9 7 O (8.7) Unusual Conditionet //opf s r* 1.W77 (8.8) Grease Color: Match Color Comment No Match } Color)r egon/ Comment QO90$ L $?f.//fF (8.11) Amount of Crease Lost ,,,d _, Cal. (8.11.1) Amount of Grease in can / Gal./jtfT.//.97 (9.5) Amount of Grease Removed My Gal. 4t' f./ M '7 SO 7.0 SAMPLES (6.1) Grease Samples Taken A Quarts. (6.1) Samples Identified 45 (6.1) Location of Sample Removal AWAeXAdc r- &'t.'4re /*M v5( TMN (8.2) Grease Analysis QecepD Unacceptable Engr. Notified M/rl 7M'88/N7 FILLER DATA (Continus 50 6.0) (10.2) Method of Tendon Protection dd/f784 d V ( M o' V c1 W *#3 C 6 (A/ Jel/ M ,31 T M.[/ (10.3) Amount of Grease Lost ,,, C Cal. ,$e f ##7 > (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) O + (8.11.1) / , + (9.6) l'9 + SQ 7.0 (6.1) M + (10.3) O = TOTAL GREASE LOSS / / Cal. Post to DS 12.1 darf./f'.// l QC Review 2[hMs Level T Date (0*V i9 ds6-0.607
PSC PROCEDURE SQ 6.0 A n GREASE CAN REMOVAL
, DATA SHEET 6.0 D1
, JUNE 6, 1997 PAGE 1 OF 1
/ REVISION O V PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 8"M-ih (7.1) TENDON NO Ib DI TENDON END/ BUTTRESS No.: f/[l.O l') 6tflT SURVEILLANCE jig Q.C. FILLER DATA Datri Removal Started A M-97 Sionoff (7.4) Dry Ice Used an Grease Can OO , Dry Ice Used Around Anchorage A)c) pr1 B.2 r-9 7 (7.5) Temp. of Concrete $/[ F. Thermometer No. SM-4 Recalib. Date 2 //-76 pstP 2r-D Ambient Temp. I$* T. Thormometer No. p k- 2.3 Recalib. Date 7 //-iO t/46-2.f-77 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available pf?A-2f 77 (8.6) CREASE COATING Grease can - Complete [ Partial Uncoated % Buttonheade - Complete / Partial Uncoated % Anchorage - Complete ./ Partial Uncoated % Shims - Complete / Partial ,, Uncoated % A bearing Plate - Complete [ Partial Uncoated % Af R-zr-? rl (5.7) Unusual conditions: M o o t-Ju18 - u~< 9 7 3 (8.8) Groase Color Match Color Comment No Hatch / Color D t . 93 nut) Comment Xo90 # 2- /u s-2c 97 (8.11) Amount of Grease Lost 1 Ghl. (8.11.1) Amount of Grease in Can / Gal. //#N#-77 (9.5) Amount of Grease Removed E./ Gal. gn.F- z #- P7 C 3 7.0 S AMPLES (6.1) Grease Samples Taken 2-- Quarts. (6.1) Samples Identified PE S (6.1) Location of Sample Removal Genst t ao d Auc,Hoct wAh an g tr-7F (8.2) Grease Analysis: M Unacceptable Entr. Notified M/A W. f*/t&M FILLER DATA (Continte 50 6.0) (10.2) Method of Tendon Protection dWTd a)/MoesA- Abh McMe sw h>< Tenth ee f FT f7 (10.3) Amo. ant of crease Lost _O Gal. pe r.ir97 (11.2) Add quantitiec of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) . @. ... + (8.11.1) f _ + (9.6) I4 + SQ 7.0 (6.1) 2 + (10.3) d ,= TOTAL GREASE LOSS / U/ Gal. Post to DS 12.1 #E f*#97
- g. ...
QC Review M- h .evel I Date 50-ls-97 l (.:35-C . 607
PSC PROCEDURE SQ 6.0 *k\ h ' GREASE CAN REMOVAL DATA SHEET 6.0 M1 JUNE 6, 1997 PAGE 1 OF 1 REVISION O g V PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: [* Y. 9 7 (7.1) TENDON NO. /Y ZI DI TENDON END/ BUTTRESS NO.: fNo/= // avr7- SURVEILLANCE ],Ig
/
Q.C. FILLER DATA Date Rem val Started 7.d/ .9 7 Sionoff, (7.4) Dry Ice Used on Grease Can ao , Dry Ice Used Around Anchorage p 0 est._E.y.7/ (7.5) Temp. of Concrete [ F. Thermometer No, p ./ _ Recalib. Date 7.//47 $2 F.Y.f 7 Ambient Temp. '7 *f F. Thermometer No. . 8# 2 'T Recalib. Date 7.//Q $e V.4/.7 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available y P.V.5 7 (8.6) GREASE COATING / Grease Can - Complete / Partial Uncoated % Buttonheads - Complete ./ Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plath - Complete / Partial Uncoated % # T. F-P7
\,. (8.7) Unusual Conditions f.4p#
4e f.Y.T 7 (8.8) Groaso Color: Match Color comment No Match .pc . Color}K. Agou) Comment Popd'- Zo10 7.L sc.V.Y 9 7 (8.11) Amount of Grease Lost .M,/ Gal . (8.11.1) Amount of Grease in Can N Gal .de r.y.f 7 (9.5) Amount of Grease Removed M Gal. #t r V 77 SO 7.0 SAMPLES (6.1) Grease Samples Taken 2-- Quarts. (6.1) Samples Identified WJ (6.1) Location of sample Removal AauwdE v NW3*" C # f.9 U (8.2) Grease Analysis: M Unacceptable Engr. Notified M!A 7/fM l*/V/99 FILLER DATA (Continue SO 6.01 gg _ g ggg g g g g,y,77 (10.2) Hethod of Tendon Prote.: tion chars) A /aorr + &&Me ew /wede'b
/ & 4fF 7 (10.3) Amount of Grease Lost d Gal. de f 5'.f 7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) M + (8.11.1) M + (9.6) M + SQ 7.0 (6.1) E + (10.3) d =
/'~1 TOTAL GREASE LOSS /N Gal. Post to DS 12.1 Se f.Y.17 b
QC Review M[ Level I Date lo-Y O ds6-0.607 . .. . . . . . . . ..
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 h% ! p JUNE 6, 1997 PAGE 1 Or i fm REVISION O PROJECT: CONSUMERS ENEttGY CO. - PALISADES DATE: _ ff- 7, h - (7.1) TENDON NO.: A7 AC TENDON END/ BUTTRESS NO. M/*/A /fufT SURVEILLANCE M i FILLER DATA Date Removal Started N-2 7-N Si ff (7.4) Dry Ice Used on Grease can L/o , Dry Ice Used Around' Anchorage d g.//f-epy (7.5) Temp. of Concrete N F. Thermometer No. f/f-Y Recalib. Date I-//48 g,g fg-R.?S Ambient Temp. M T. Thermometer No. ((*2 3 Recalib.Datef*//*[d //7/2f-/; 9 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available g//84f-9f i (8.6) '9 EASE COATING -/
,' Grease can - Complete V Partial Uncoated %
Buttonheads - Complete Partial Uncoated % Anchorage - Complete P1rtial Uncoated % Shims - Complete ,/ ' etial Uncoated % Bearing Plate - Complete Partial Uncoated % pd7 9 74 9) (8.7) Unusual conditions: 13 q 3 r fit 9.2 M 0 (8.8) Grouse Color Match Color , comment No Match / Color [# //A en) Comment f/Wh-M2- def/-24-7,9 (8.11) Amount of Grease Lost G .l . (8.11.1) Amount of Grease in Can f Gal.//lI8*N 7h (9.5) Amount of Grease Removed #/ Gal. A('if 8*2I-77 SO 7.0 SAMPLES (6.1) Grease Samples Taken Quarts. (6.1) Samples Identified e c' (6.1) Location of Sample Removal 4MRX4C? [ Ghr,Oz- C A M ###8'24-97 (8.2) Grease Analysis: Unacceptable Engr. Notified M/M M. b/'4/99 rittER DATA (Continue So 6.01 w r W u T// M M G E8^'GEO # #'H'W m e.2S*?9 (10.2) Hethod of Tendon Protection c Cv rit a ; 7!/C/5J w i G CD M c.A # lA'3 rAllie Art e-L4
- N (10.3) Amount of Grease Lost kt/ Gal. O CMI 8-N"I h ##AN' h'$'M p38 M (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) b + (8.11.1) [ + (9.6) Ig + SQ 7.0 (6.1) S- + (10.3) =
n TOTAL GREASE LOSS '/ Gal. Post to DS 12.1 //JN' t n V QC Review Level I Date to-/s-97 ds6-0.607
PSC PROCEDURE SQ 6.0 M4 GREASE CAN REMOVAL DATA SHEET 6.0 hh JUNE 6, 1997 PAGE 1 OF 1 O REVISION O b PROJECT: CONSUMERS ENERGY CO. - PALISAQE1 DATE: 7 27-f 7 (7.1) TENDON NO. [Y M- TENDON END/ BUTTRESS NO.: Mat A/d dr en"7 SURVEILLANCE M Q.C. FILLZR DATA Date Removal Started 72797 Sianoff (7.4) Dry Ice Used on Grease Can 41 , Dry Ice Used Around Anchorage ,90 p r.27.f7 (').5) Temp. of Concrete 6'"/ F. Thermometer No. frf. / Recalib. Date 7.//M pg.rv.r7 Ambient Temp. h F. Thermometer No. A f 2J Recalib. Date 7.//.18 g* F 77#7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available <p y.77-97 (8.6) GREASE COATING Grease can - Complete Partial / Uncoated /O % Buttonheads - Complete / Partial Uncoated _ _ % Anchorage - Complete / Partial Unco..ed % Shims - Complete 1 / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % g* #tv.17 (8.7) Unusual Conditions: 4/O#6 y F Z717 (8.8) Grcise Color: Match Color , Comment No Hatch X Color'er h ,J Comment 24 9d A 2., p ?-t7.f7 (8.11) Amount of Grease Lost d Gal. (8.11.1) Amount of Grease in Can /h Gal.p r.rr.f7 (9.5) Amount of Grease Removed M Gal. g f-".97 SO 7.0 SAMPLES (6.3) Grease Samples Taken L Quarts. (6.1) Samples Identified NI (6.1) Location of Sample Removal rfMNM/E 9- MtM'd- 4/# ytt f4717 (8.2) Grease Analysis (Accept] Unacceptable Engr. Notified M/A NM /*//s/U FILLER DATA (Continue SO 6.01 dS4rEE N/4(44fs's-d*A'M 6///tAJT//. # f L7 97 r-# f*EI I7 (10.2) Method of Tendon Protection d*xrd) u//mtv e dre ne m wrratu) W P rf.97 (10.3) Amount of Grease Lost N/ Gal. O 4.ds.. a f.Z177 k u< W f.tt .97 m r.d.f7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 ( 8.11 ) _g2_, + ( 8. 31.1) /M + (9.6) M , + SQ 7.0 (6.1) M + (10.3) M = O TOTAL GREASE LOSS 2N Gal. Post to DS 12.1 & P.tf.77 QC Review . Level . I Date l0W 99 ds6-0.607
PSC PROCEDURE SQ 6.0 b\h GREASE CAN REMOVAL h1 DATA SHEET 6.0 JUNE 6, 1997 PAGE 1 OF 1 REVISION O PROJECT: CONSUMERS ENEPGY CO. - PALISADES DATE: E V E- 7 ,,df I/I-I7 (7.1) TENDON NO. adh6 TENDON END/ BUTTRESS NO.: fN0/*!8 6./rf SURVEILLANCE IIg lse Y /917 FILLER DATA Date Removal Started N N /W /* N Si n ff (7.4) Dry Ice Used on Grease can R , Dry Ice Used Around Anchorage sp y pvf.f7 (7.5) Temp. of Concrete 8 F. Thermometer No. I,4 #/ Recalib. Date 7<//If pe r./9-f7 Ambient Temp. /A/ F. ThermometerNo.[ 2_.3 Recalib. Date7-// /[ af-/9 // (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available ,w r./f #7 (8.6) 9.BEhSE COATING / Grease can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % f r-/f #f
\
(8.7) Unusual Conditions: A /dag' epe r /9!! (8.8) Grease Colors Match Color Comment No Match k Color X./1 % Comment t 010/* 2- p r-// 91 , (8.11) Amount of Grease Lost A Gal. (8.11.1) Amount of Grease in can /d Gal.pp,//-f7 (9.5) Amount of Grease Removed E.,/ Gal, p f-/f f7 SO 7.0 SAMPLES (6.1) Grease Samples Taken 2.- Quarts. (6.1) Samples Identified 10-3 (6.1) Location of sample Removal /*MNe/r/6# * #e~dre~ A de F-// f7 (8.2) Grease Analysis: Unacceptable Engr. Notified , M[/1 $ N lo/*//90 FILLER DATA (Continue SO 6.0) d%'Id F/MM8
- OVW5 dd//uf%(, g T-/9 f7 p r 2*-57 (10.2) Method of Tendon Protection cheres afhose e.reser m weru rl (10.3) Amount of Grease Lost o Gal. O MAW F/f47 p t t* f'7 (11.2) Add quantities of lost grease an each applies; Post total on Data Sheet 12.1 (8.11) C + (8.11.1) /T + ( 9. 6 ) M + SQ 7.0 (6.1) M + (10.3) O =
['N TOTAL GREASE LOSS / Gal. Post to DS 12.1 p t le #7
; I U
QC Review MIe Level I Date Io 'f *D ds6-0.607
PSC PROCEDURE SQ 6.0 , GREASE CAN REMOVAL M DATA SHEET 6.0 JUNE 6, 1997 PAGE 1 OF 1 O REVISION O d!Rt. 7 R-97 PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7-/[-((7 (7.1) TENDON NO. If /4 6 TENDON END/ BUTTRESS NO. M*'OIf/svr7- SURVEILLANCE 2.'Eg (
- M 17 Q.C.
FILLER DATA Date Removal Started 5'./f.7 k Sianoff (7.4) Dry Ice Used on Grease Can po , Dry Ice Used Around Anchorage svo p rejf47 (7.5) Temp. of Concrete [ F. Thermometer No. .sd '/ Recalib. Date 7-/MF er 7. N.f7 Ambient Temp. 77 F. Thermometer No. [A' 2 3 Recalib. Date -7./MI p pqg. f'7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available g N7 f 7 (8.6) GREASE COATING Grease Can - Complete /" Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Oncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated 4 p f-// 97 k (8.7) Unusual Conditions: gaNe dV FM f 7 (8.8) Grease Color: Match Color Comment No Hatch [ _,_, Color.]W. Awd Comment dWK flow'l 9 7*M 97 (8.11) Amount of Grease Lost 6 Gal. (8.11.1) Amount of Grease in Can , ( Gal.p f-g.97 (9.5) Amount of Grease Removed M Gal. #' f //*f7 SO 7.0 SAMPLEE (6.1) Grease Samples Taken 2 Quarts. (6.1) Samples Identified //f (6.1) Location of Sa nple Removal ,4MA'4&di o& NE/SF C/M pf 8 97 (8.2) Grease Analysis: Unacceptable Engr. Notified M[ef TN lo/$f/P9 1 FILLER DATA (Continue SO 6.0) /4f7t"X e/4.e=0<*
- ddM */M"#fM # f'//'M (10.2) Hethod of Tendon Protection dME2 oj/6ersSe - cG3d cAn wn:ee &A ##-// f7 (10.3) Amount of Grease Lost d Cal. g2 44. # 7 N 77 es4 9-// f7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) O + (8.11.1) /M + (9.6) M + SQ 7.0 (6.1) M + (10.3) d =
[ TOTAL GREASE LOSS 2Y't Gal. Post to DS 12.1 dV /-// /I
\
n, QC Review . Level Date / 0
- Y-7 ') )
ds6 _ -_ -_ _ - _-__ __ - 0 . 6 0 7
PSC PROCETURE SQ 6.0 GREASE CA1. REMOVAL X11 DATA SHEET 6.0 JUNE 6, 1997 PAGE 1 OF 1 Q REVISION O < N .] PROJECT: G.Q1{SUMERS ENERGY CO. - PALISADES DATE: b-797 rNet* (7.1) TENDON NO. *? 'L /3 # TENDON END/ BUTTRESS No.: yh/p es SURVEILLANCE IIR M-/h.97 Q.C. EILLER DATA Date Removal Started P. 7. 9 7 Sianoff (7.4) Dry Ice Used on Grease can #4 , Dry Ice used Around Anchorage ar p _ . g, r.y.9 7 (7.5) Temp. of Concreto C F. Thermometer No. gA7.'/ Recalib. Date 7.//.9( ,p p. 7 9 7 Ambient Temp. '7 7 F. Thermometer No. /## E7 Recalib. Date 7.//.97 g, p.y .9 7 e (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available ,g r.v. 9 7 (8.6) GREASE COATING f Grease Can - Complete / Partial Uncoated % Buttonheads - Complete / Partial , Uncoated % Anchorage - Con.plete [ Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % p t.7 9 7 (_) (8.7) Unusual *:onditions: A/u r g f.).9 7 (8.8) Grease Color Match Color Comment No Match x Color b/(. 8/M Comment 20 70 /*- Z. p P. 79 '7 (8.11) Amount of Grease Lost C Gal. (8.11.1) Amount of Grease in Can /s Gal.,ve r.7 7 7 (9.5) Amount of Grease Removed l@ Gal. gf. 7. 9 7 SO 7.0 SAMPLES (6.1) Grease Samples Taken *2. Quarts. (6.1) Samples Identified V4".5 (6.1) Location of Sample Removal MNeAfM 'r-4NM8 <.W dfd f 7'97 (8.2) Grease Analysis Unacceptable Engr. Notified // N lo/Y/97 TILLER DATA tcontinue 50 6.01 dMTEb kl4ct/36'+ 6WMD U/Nsin 48 7- 17 (10.2) Method of Tendon Protection (Id/7E3 *M' .<//53 - M#,eSe eW st/.Tre<d def-Pf7 (10.3) Amount of Grease Lost o Gal. gr F 7.f 7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) d + (8.11.1) N '+ (9.6) N/ + SQ 7.0 (6.1) M + (10.3) o = A TOTAL GREASE LOSS /M Gal. Post to DS 12.1 $< f. 7 f 7 QC Review - Level Date lo-V-i9 l ds6-0.607
PSC PROCEDURE SQ 6.0 A\t , GREASE CAN REMOVAL l') "1, I DATA SHEET 6.0 JUNE 6, 1997 PAGE 1 OF 1
'N REVISION O -(G PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: F 6af 7 (7.1) TENDON NO.: ~7 2 fl F TENDON END/ BUTTRESS NO. : gad //f g,,rr SURVEILLANCE II'g
( Q.C. FILLER DATA Date Removal Started F./. 9 7 Sionoff (7.4) Dry Ice Used on Grease Can go ., Dry Ice Used Around Anchorage ,vo de T417 (7.5) Temp. of Concrete d F. Thermometer No. .f,# '/ Recalib. Dat e 7-// 9tf y r.2 9 7 Anbient Temp. ? ?. F. Thermometer No. j9 F t'J Recalib. Date 7 // ff g F.4 9 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available p f././7 (8.6) GREASE COATING Grease Can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shima - Complete / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % Q .f7
'w /(8.7) Unusual conditions: ofvf Kfd f 7 (8.8) Grease Colors Match Color Comment No Match X Color h4' &Au Comment 2c908 2 pr.bf7 (8.11) Amount of Grease Lost 1 Gal. (8.11.1) Amount of Grease in can E Gal.per#7 (9.5) Amount of Grease Removed [ Gal. # Y-4 77 SO 7.0 SAMPLES (6.1) Grease Samples Taken L. Quarts. (6.1) Samples Identified M C (6.1) Location of Sample name"al Av w r.E # r.<z.<s4' w de T 417 (8.2) Grease Analysis: Unacceptable Engr. Notified A %.18/#)
FIL.ER DATA fContinue SO 6.Oi g gggg 4 ppe,es) u/'/usr/c. d" 1'-0 II (10.2) Method of Tendon Protection <%rr4 w/4,<4 u -e us'xc ep /wst;.ucp eff-X97
- /
(10.3) Amount of Greare Lost a Gal. #47447 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) .. C + (8.11.1) 1 + (9.6) /(< + SQ 7.0 (6.1) M + (10.3) O = TOTAL GREASE LOSS /l( Gal. Post to DS 12.1 4t f 2 77 oC Revie. uw L.ve, z Dat. ,en a.5-n.5n,
l PSC PROCEDUiUC SQ 6.0 b\C\ l GI. EASE CAN REMOVAL l . DATA SHEET 6.0 M s JUNE 6, 1997 PAGE 1 OF 1 REVISION O V PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: h h) (7.1) TENDON NO.: DI- 19 TENDON END/ BUTTRESS NO.: Jht>0/vne. 4 RoTT SURVEILLANCE IIg Q.C. FILLER DATA Date Removal Started 9 S 7 Sionoff (7.4) Dry Ice Used on Grease can AJ O , Dry Ice Used Around Anchorage A> b gg 9.f-77 (7.5) Temp. of Concrete d F. Thermometer No. ST-d8 Recalib. Date 8 2'2 96 nr P-J 17 Ambient Temp. 4d F. ' thermometer No. //- 2.3 Recalib. Date 7.//- 78 g# 9-f.?? (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available A4 P.J )? (8.6) QREASE COATING f Grease Can - Complete r Partial Jncoated % Buttonheads Complete / Partial Uncoated _ _ % Anchorage - Complete / Partial Uncoated % Shims - Complete [ Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % pu 7.J. ?? b (8.7) Unusual conditions: O o O ti
,_ Au 9 3-97 (8.8) Grease Color Match Color Comment No Match / Color B/.Qtto u c Comment l ocro r#2 /ar 9 J.??
(8.11) Amount of Grease Lost @ Gal. (8.11.1) Amount of Grease in Can f Gal. pif f-1-97 (9.5) Amount of Grease Removed Et/ Gal. /.41 f J- P7 SO 7.0 SAMPLES (6.1) Grease Samples Taken Quarts. (6.1) Samples Identified 8 (6.1) Location of sample Removal SEE ASC c40 t Apuon ar AD /sro.8t Y /.<7 9-J f 7 (8.2) Grease Analysis Unacceptable Engr. Notified / A/4 7 71 b/ft/P7 FILLER DATA fContinue SO 6.0) g egg c coacK.EO us/7# PLAN %A%MN07+M W (10.2) Method of Tendon Protection c.cA7Fb 6.e/rh <1tD95F I 6ff456' CAM %IPLACFD el4 M77 (10.3) Amount of Grease Lost Gal . )y' G*- *4 t 3* U #7 P-f-b (11.2) Add quantities of lost grease as each applies; Poet total on Data Sheet 12.1 (8.11) O + (8.11.1) l + (9.6) # + SQ 7.0 (6.1) 2 + (10.3) =
}
TOTAL GREASE LOSS */ Gal. Post to DS 12.1 />#9-f*I7 s.s QC Review M.[h W Level I Date lo-/s.97 _ a -
DSC PROCEDURE SQ 6.0 bD REASE CAN REMOVAL
. TA SHEET 6.0 . h1 s ; IE 6, 1997 PA 41 OF 1 R1;'SION O
[
\
PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 9. J. 7"/ (7.1) TENDON NO. ) /- N TENDON ENDfBUTTRESS NO.: 8cd/
/
u r T- SURVEILLANCE III Q.C. FILLER DATA Date Removal Started 9397 Sionoff (7.4) Dry Ice Used on Grease Can gf2 _ , Dry It Used Around Anchorage go p f. r.f 7 (7.5) Temp. of Concrete F. Thermometer No. M /j7 Recalib. Date 8 Z3'9I dP P 7 97 Ambient Temp. [9 F. Thermometer No. [I /,"8 Recalib. Date 7,// ff .pr Fa f f 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available dV 9J'I7 (8.6) 9.BgARE COATING Grease Can - Complete / Partial Uncoated % Buttonheads -Complete.[ Partial Uncoated % Anchorage - Completc / Partial Uncoated % Shims - Complete / Partial Uncoated % A Bearing Plate - Complete / Partial Uncoated % ce* fJ 97 i d'(8.7) Unusual Conditions /v aA/*' set,f 7 77 (8.8) Grease Color Match Color Comment No Match >< Co1or bX. Ahw,.e Comment 24 f#/*- 1 p 9 7 97 (8.11) Amount of Grease Lost ,,Q _, Gal. (8.11.1) Amount of Grease in can /d Galp f 7 f7 (9.5) Amount of Grease Removed ,6c.at Gal. p p I-92,_,, SO 7.0 SAMPLES (6.1) Crease Samples Taken 7. Quarts. (6.1) Samples Identified M (6.1) Location of Sample Removal &e45e e.*y d., f.i.97 (8.2) Grease Analysis Unacceptable Engr. Notified O/7 %1;7 4/tc h 9 FILLER DATA (Continue SO 6.0) N ' # " Y / M /4 M '7" U (10.2) Method of Tendon Protection c'adred/f dm*Te
- dre'Me des /.urrettG # 1 f*17 .
(10.3) Amount of Grease Lost / Gal. h 64L.# f 7 97 4 6*t.. St## f 7 4< 9977 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) C + (8.11.1) /U + (9. 6 ) _C_, + SQ 7.0 (6.1) #c.- + (10.3; / = TOTAL GREASE LOSS .3 Gal. Post to DS 12.1 es F V 17 V} QC Review M.7 b Level I Date lo -I C - 9') ds6-0.607
o - PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL ng DATA SHEET 6.0 l JUNE 6, 1997 PAGE 1 OF 1 REVISION O
%)
PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: P 13 - 9 7 H (7.1) TENDON NO. ~7) 2_ *l T TENDON END/ BUTTRESS NO. M* M w&^- ry SURVEILLANCE ITE
/
Q.C. FILLER DATA Date Removal Started T / ~J . 9 *7 Sionoff (7.4) Dry Ice Used on Grease can sfa , Dry Ice Used Around Anchorage ve de f./J.S-r (7.5) Temp. of Concrete 7/ F. Thermometer No. Je*'* Y Recalib. Date 7-//.f7 yar./t.S r Ambient Temp. 7 '/ F. Thermometer No. #A*' 2 7 Recalib. Date 7 //.ff dif F./J.17 (8.5.1) Anchor head I.D. and I.D. en Tendon History Sheet agree, if available .p f./J.9 7 (8.6) QREASE COATING Grease Can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - complete v' Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete [ Partial Uncoated V p f /J.77 (8.7) Unusual Conditions: e.,n x//
#F/177 (8.8) Grease Color: Match ><. Color ##o w Comment x A w s" No Match Color Comment gf./J 7 7 (8.11) Amount of Grease Lost N Gal. (8.11.1) Amount of Grease in Can /d Gal.dts T./r.71 (9.5) Amount of Grease Removed N Gal. gpg f./7 97 SO 7.0 SAMPLES (6.1) Grease Samples Taken 2- Quarts. (6.1) Samples Identified 9#.4 (6.1) Location of Sample Removal AN//evf/t.N e eGec.<ac-~ d# / g #/1-97 (8.2) Grease Analysis (Accept] Unacceptable Engr. Notified MA 7/.ITi#/WPO FILLER DATA fContinue SO 6.Oi dMI'#.) &/c.'yt#4re # 4,&J A//Aend. 44 E/3*f 7 (10.2) Hethod of Tendon Protection ddA7dd d//A,(c~c58 ex-dNM6* CAA/ //Af#/69 6d'I*M"O (10.3) Amount of Grease Lost _L cal. gf M8~7 (11.2) Add quantities cf lost grease as each applies; Post total on Data Sheet 12.1 (8.11) t' + (8.11.1) / Et.- + (9.6) _ VV + SQ 7.0 (6.1) /s . + (10.3) 0 -
E 72 ,- 6E' f,A /8"/ fl\ TOTAL GREASE LOSS Gal. Post to DS 12.1 QC Review M. Level Date / O- f-f p ds6-0.607
PSC PROCEDURE SQ 6.0 bh GREASE CAN REMOVAL DATA SHEET 6.0 g g , JUNE 6, 1997 PAGE 1 OF 1 REVISION O e v PROJECTS CONSUMERS ENERGY CO. - PALISADES DATE: [h* (7.1) TENDON NO. fi- 4 9 TENDON END/DUTTRESS NO.: JVor/ptma r s Aort SURVEILLANCE M FILLER DATA Date Removal Started f"[2*'N Si ff (7.4) Dry Ice Used on Grease Can 00 , Dry Ice Used Around Anchorage 130 /4r t /2 99 (7.5) Temp. of concrete F. Thermometer No. .fT-64 Recalib. Date 8<7 78 /Y7/2-I9 Ambient Temp. 88 F. Thermometer No. /A-Ll Recalib. Date '7.I/ M /9 7-/2 9; (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available /W 9./'l-I, (8.6) CREASE CohTING / Grease can - Complete / Partial Uncoated % Buttonheads - Complete [ Partial Uncoated % Anchorage - Complete / Partial , Uncoated % Shims - Complete / Partial Uncoated % Rearing Plate - Complete Partial Uncoated % /45f7 / b % (8.7) Unusual Conditions: uopf i'u?-/L-% (8.8) Grease color: Match Color comroer', No Match [ Color // // cwa Comment 2cio A Z Ed P-n -? (8.11) Amount of Grease Lost d Gal. (8.11.1) Amount of Grease in can / Gal./f/ 7-/Vf: (9.5) Amount of Grease Removed / Cal. A'fff-/2*7I SO 7.0 SAMPLES (6.1) Grease Samples Taken Qu art s . (6.1) Samples Identified /N (6.1) Location of Sample Removal G2r4ft CAA) f AG/ Aryrups v /# 9-/2 -77 (8.2) Grease Analysis Unacceptable Engr. Notified N[4 $CM Jo//(/M FILLER DATA (Continue SO 6.0) (10.2) Method of Tendon Protection c_64teh umw Cftt A3e i GUA<r cana MrAo.Eo M44 h2 W (10.3) Amount of Grease Lost O Gal. Ae 77 /2# (11.2) Add quantities of lost grease as ach applies; Post total on Data Sheet 12.1 (8.11) A + (8.11.1) Y + (9.6) 4' + SQ 7.0 (6.1) + (10.3) b =
/] TOTAL GREASE LOSS Gal. Post to DS 12.1 4vf9-/247 U
QC Review M h_ N Level I Date /0-14-97 da6-0,607
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL M DATA SHEET 6.0 JUNE 6, 1997 PAGE 1 OF 1 /3 REVISION O N h V PROJECT: CONSUMERS ENERGY CO. - PALISADE lS DATE: Fie D/ (7.1) TENDON NO.: 0 8-N h TENDON END/ BUTTRESS NO.: L)CAk C_90TT SURVELLLANCE IIR FILLER DATA Date Removal Started 8'N" Si ff (7.4) Dry Ice Used on Grease Can A)D , Dry Ice Used Around Anchorage A//) /d#b (7.5) Temp. of Concrete F. Thermometer No. SMd Recalib.Datehl/-i,O & R-7 bin g.v. s - Ambient Temp. N' F. Thermometer No. k 11 Recalib. Date v- l ' .T - pa pu17 g#f 84l-N - (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available M 8-21*N (8.6) GREASE COATING Complete Uncoated Grease Can - Partial % Buttonheads - Complete (( Partial Uncoated % Anchorage - Complete ,/ Partial Uncoated % Shime - Complete r/ Partial Uncoated % Bearing Plate - Complete Partial Uncoated % /[,4181/M'7 f~ (h/ (8.7) Unusual Conditions: ///A
,.>. A4182/M (8.8) Grease Color: Match Color #
comment No Hatch k Color Of /2GOWM Comment .2d 943 - M d'/8-2/-9h~ (8.11) Amount of Grease Lost G) Gal. (8.11.1) Amount of Grease in Can [ Gal. g#f8fl-N (9.5) Amount of Greaoe Removed }# Gal. ##/ 8-2I'7h SO 7.0 SAMPLES (6.1) Grease Samples Taken d Quarts. (6.1) Samples Identified PFI (6.1) Location of Sample Removal //Ach&dae dfEA5ECe4 A/ m/8-B-90 (8.2) Grease Analysis: Unacceptable Engr. Notified / /[4 M /OS/M') FILLER DATA (Continue SO 6.0) 99 c oar CO 4J 4 T H GMME .# 3 /6. (gM/A #f (10.2) Method of Tendon Protection C OA 75-/J tv/ r// GPIAJEMR*AFCAA//MI4u$ itif8-M (10.3) Amount of Grease Lost a Gal. O G A M N # 4/48AT (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) O + (8.11.1) / S- + (9.6) h + SQ 7.0 (6.1) M + (10.3) O = [N TOTAL GREASE LOSS EM Gal. Pest to DS 12.1 //f8217/ QC Review h, Level K Date 18 id7 ds6-0.607
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL DATA SHEET 6.0 Q1 JUNE 6, 1997 PAGE 1 OF 1 O REVISION 0 V PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: h-h h) (7.1) TENDON NO.: /I T. </1 TENDON END/ BUTTRESS NO.: J//o/ /usat F tort SURVEILLANCE IIg FILLER DATA Date Removal Started h i-N Si ff (7.4) Dry Ice Used on Grease can DO , Dry Ice Used Around Anchorage no g4 ?- M 9 (7.5) Temp, of Concrete [ F. Thermometer No. .5T- 68 ' ' Recalib. Date 8 '/7-90 ## 9 9-9( Ambient Temp. [b F. Thermometer No. P K- L 3 Recalib., Date '/ II 78 p;9-0 02 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available /4 7 9-)'d - (8.6) CREASE COATIt[q f Grease can - Complete f Partial . Uncoated % Buttonheads - Complete Partial Unroated % , Anchorage - Complete Partial Uncoated % Shims - Complete ! Partial Uncoated % Bearing Plate - Complete Partial Uncoated % #4#f-h90 (8.7) Unusual conditions: Ar n)t' E nef i-i-U (8.8) Grease Color: "atch color Comment No Match $ Color l}} $$wy Comment TO'fD P 9- 2149 9 9 i'$ (8.11) Amount of Grease Lost A Gal. (8.11.1) Amount of Grease in Can f Gal.Jg7kI-97 (9.5) Amount of Grease Removed h Gal. g# 9 9 79' SO 7.0 SAMPLES (6.1) Grease Samples Taken N Quarts. (6.1) Samples Identified [8 (6.1) Location of Sample Removal GN4SE CJejl d AA4 yod 4f _. . :.... . ..: . _ps 9 7. f 9 7 (8.2) Grease Analysis (Accept) Unacceptable Engr. Notified M/A 747/#/tt/P9 Il}J.ER DATA (Continue SO 6.01 (10.2) Method of Tendon Protection e mero wf ra e.1rore a con UkAes D 4.V f i 77 (10.3) Amount of Grease Lost I4r Gal. svf f 7 D (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) O < (8.11.1) I + (9.6) 4 + SQ 7.0 (6.1) kg + (10.3) My = O TOTAL GREASE LOSS 2 Gal. Post to DS 12.1 M 7* f-7 7 QC Review M[ , Level I Date /6-l4. -7 9 ds6-0.607
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL ng; DATA SHEET 6.0 JUNE 6, 1997 PAGE 1 OF 1 f REVISION O PROJECT: -CONSUMERS ENERGY CO. - PALISADES DATE: ' l f-(7.1) TENDON NO. 03-4A TENDON END/8UTTRESS NO.i P"% t> c c . Rovr SURVEILLANCE 2.za FILLER DATA Date Removal Started b 2N Si ff (7.4) Dry Ice Used on Grease can UD , Dry Ice Used Around Anchorage A)O /# d-2.4' h ' (7.5) Tomp. of Concrete b F. Thermometer No. Sld-N Recalib. Date - @* //-7$ #41-8 2 M9] l Ambient Temp. bb F. Thermometer No. # k- M Recalib. Date I-//-78 gif/8-45"79 - (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available M83N (0.6) CREASE COATING / p crease Can - Complete Partial V Uncoated J % Buttonheads - Complete ! Partial _ Uncoated 1 Anchorage - Complete / Partial Uncoated % Shims - Complete Partial Uncoated /O % Bearing Plate - Complete Partial Uncoated % [ 8'2 N E
!O(8.7) Unusual conditions: o n A,) t-
//4 8-2 A V:
(8.8) Grease Colors Match Color Comment No Hatch f Color $4'D W o).) Comment 2090 PS 1/Af 98-Ym (8.11) Amount of Grease Lost 4/ Gal. (8.11.1) Amount of Grease in can Gal. peta 2f'fl' (9.5) Amount of Grease Re ived 4/ Cal. [8'M SO 7.0 SAMPLES (6.1) Grease Samples Taken 1 Quarts. (6.1) Samples Identified (6.1) Location of Sample Removal GQfj)3E CAP h AL)c hoh HEAD //HB45'@ (8.2) Grease Analysis (Accept) Unacceptable Engr. Notified M/4 M leh4/99 FILLEli_g ATA fCentinue SO 6.0) p g gg y g.zy.9': (10.2) Method of Tendon Protection Coemd uwrh Cr on.m e G te o.tt an mim-/n-/ N#8MN i (10.3) Amount of Grease Lost O Gal. 44Gfd-7#97 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) 4' + (8.11.1) 2 + (9.6) # + SQ 7.0 (6.1) f_ + (10.3) 1 = TOTAL GREASE LOSS 4- Gal. Post to DS 12.1 Mg-2Mj . N/ QC Review Mh Level M Date lO-lf -97 ds6-0.607
-. _ . . _ _ . __ - _ _~ __. - - --
PSC PROCEDURE SQ 6,0 A L CREASE CAN REMOVAL DATA SHEET 6,0 JUNE 6, 1997 1Q PAGE 1 OF 1 REVISION O PROJECTS cob'SUMERS ENERGY CO. - PALISADES DATE: 'b-(7.1)-TENDON No.: D_3 S'/ TENDON END/ BUTTRESS No.: SM//#w Aivt7 SURVEILLANCE 223 f.lLLER DATA Date Removal Started 9- b* Si ff (7.4) Dry Ice Used on Greace can 110 , Dry Ice Used Around Anchorage i M b879 (7.5) Temp.ofConcreteh F. thermometer No. ST- 66 Recalib. Date 8 N-N Ane 99 Ambient Temp. Ih _F. Thermometer No. k.-13 Recalib. Dr.te h*//-% /M IN9-(8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available //Iff*h
/
(8.6) GREASE. COATING / Grease can - Complete 4/ Partial Uncoated % Buttonheads - Complate , Partial Uncoated 4 Anchorage - Comt < Partial Uncoated % Shims - Complete Partial Ucccated % Bearing Plate - Complete Partial Uncoated %
///98k (8.7) Unusual Conditions: JOM l' tau e clott n CD E AsE Foo u b bo e 70 to4TED la cAU. $ b0* E '
(8.8) Grease Color: Match Color Comment No Hatch / Color /d [//)1dA) Comment MO / 2 WJ#i8-I (8.11) Amount of Grease Lost N/ Gal. (8.11.1) An.ount of Grease in can l Gal. ,tM 9-8-9 : (9.5) Amount of Grease Removed Gal. ,dd i-8-I FO 7.0 SAMPLES (6.1) Grease Samples Taken 1 Quarts. (6.1) Samples Identified h/ (6.1) Location of Sample Rom:, val C9EAEC Cap l AOcl4L #EMD 441 f-8@ (8.2) Grease Analysis: F Unacceptable Engr. Notified M[A "#G to/h? FILLER DATA (Continue SO 6.0) (10.2) Method of Tendon Protection cetaTv0 wr74 sotAw1 G7FAW c_,ao 9F/ TACE 6 / #76-77 (10.3) Amount of Grease Lost b Gal. // 28 d . (11.2) Add quantitias of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) '/ + (8.11.1) I + (9.6) k + SQ 7.0 (6.1) If + (10.3) = l #O TOTAL GREASE LOSS b Gal. Post to DS 12.1 *b ~
'w,!
QC Review M (. M b Level I Date lo-/Cd ') l l ds6-0.607 , _ _
PSC PROCEDURE SQ 6.0 bD GREASE CAN REMOVAL DATA SHEET 6.0 h1 JUNE 6, 199"i PAGE 1 OF 1 ['g REVISION O V PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7-7 77 (7.1) TENDON NO.s 7) "F -S'1 TENDON END/ BUTTRESS NO /~/co/a /c,ao 4 surr SURVEILLANCE III Q.C. f]LLER QAIh Date Removal Started T.8 9"1 Sionoff (7.4) Dry Ice Used on Grease Can g, Dry Ice Used Around Anchorage up p r.t.9 7 (7.5) Temp. of Concrete /07 F. Thermometer No. f,ef '/ Recalib. Date ?.#.97 se r. r-97 Ambient Temp. 7M F. Thermometer No. v"W 2 3 Recalib. Date */ //.// p r.r.97 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available gs, f.P.9 7 ,,_ (8.6) CREASF COATING Grease can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated % Anchorage - Compleste [ Partial Unceated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % sw 779-1 (8.7) Unusual Con (' ions: # vg d'W O f'9 ~' (8.8) Grease Colors Match Color Comment No Match x _ Color 1)R hw comment 24?o/* t p OA.97 (8.11) Amount of Grease Lost lY Gal. (8.11.1) Amount of Grease in Can 8- Gal.se F.I.9-7 (9.5) Amount of Grease Remove,1 #v' Gal, sw F.7 9 7 SO 7.0 SAMPLES (6.1) Grosse Samples Taken 2 Quarts. (6.1) Samples Identified MS (6.1) Location of Sample Removal AAN#oAyge <>- <tWEce r us _ame F /*D (8.2) Orease Analysis: Unacceptable Engr. Notified /M/9 M l*/Y/h FILLER DATA f Continue 50 6.01 de/fraA /s,/c$rgsfe r e dyrE/3r c4a 7~gx/e, ps7X44'd.,dke# f.f 7 (10.2 ) Method of Tendo.. Protection M ,.,As.ec45. ex.,ewse w wf r.<ur,4 , t.co .9 7 (10.3) Amount of Grease Lost a Gal . C z*,,c4. ,3e r./.7 7 es.zo.9 7 (11.2) Add quantities of lost greano as each applies; Post total on Data sheet 12.1 (8.11) Y + (8.11.1) M + (9.6) ,/$ + SQ 7.0 (6.1) [2 + (10.3) O =
,G ? >
TOTAL GREASE LOSS /d Gal. Post to DS 12.1 .f s.t .f 7 () QC Review . Level "III' Date l * "Y <D l 1 ds6-0.607
PSC PROCEDURE SQ 6.1' k),Q INSPECT FOR WATER DATA SHEET 6.1 JUNE 6, 199'i 1hf PAGE 1 OF 1 REVISION O i -( PROJECTS CONSUMER 3 ENERGY CO. - PALISADES DATE 7- /-f 7 (8.1) TENDON NO. [4d TENDON END/ BUTTRESS'NO.: X4w/# //~# SURVEILLANCE 221 OTHER TENuCN END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN gg f./.17 (9.4.1) Water Detect *d Yes b Quantity Sample Taken Yes NO Comments (9.7) IE 9REASE CTJi g f,f,y / (9.7.1) Water Detected Yes .@ Quantity Sample Taken Yes NO Comments
.(9.8) Al,0UND TENDON ANCHORAGE 7,f,y f (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments 7
h (9.10) DURING DETENSIONING a jd i (9.10.1) Water Detected Yes h Quantity Sample Taken Yes NO Commente 3 lEN (11.) OWNER / AGENT NOTIFIED Yes h Da CONDITION: OBSERVABLE GNIFICANT
},/(47 (12.1) SAMPLES ADEQUATELY IDENTIFIED Ye NO (12.2) SAMPLES STORED AT
~
QC Signoff ' Level Date V QC Review MN'- 1 -/ Lr ,1 I Date 10 *V-97 9
'ds6-1.607
PSC PROCEDURE SQ 6.1 l INSPECT FOR WATER DATA SHEET 6.1 U1 JUNE 6, 1997 PAGE 1 OF 1 REVISION O
\j PROJECT: N h ALISt. DES DATE: fa /I'N 7 (8.1) TENDON NO.: _/*20 TENDON END/ BUTTRESS NO.: Mrd!//drrae _ SURVEILLANCE IIg
/
OTHER TENDON END LOCATION Ih'O (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes b Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Commente (9.8) AROUND TFNDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.10) DURING DETENSIONING , (9.10.1) Water Deteched h Quantity Sample Taken Yes h Commente AFY2 "'& ban aP$ weH,$1 onch A /kW 3341#.S of hVrV /MM A/ DTtLG WJ//%/C f/A*t durfb&dAh1. bY#ff,/Lt WWA. (11.) OWNER / AGENT NOTITIE e No Date I /I-[7 CONDITIONi dB E VABLE M SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT QC Signoff hb Level I Date k /5
- P 7 QC Review M-(< bd: w Level I Cate jo y,9 h __
ds6-1.607
.~ - .. . , . .. .. - - - . . . . - _ . - - - -
PSC PROCEDURE-SQ 6.1 , INSPECT FOR WATER DATA SHEET 6.1
.., JUNE 6, 1997 PAGE 1 OF 1-- '
AEVISION O
.Q/-_
PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7 Lf'f7 , (8.1) TENDON NO. //f d TENDON END/ BUTTRESS NO. _W /n/ , SURVEILLANCE III OTHER TENDON END LOCATION INFO
'( 9. 4 ) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO Cor.ments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Commente
, -(9.8) AROUND TENDON ANCHORAGE l l (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes NO Commentn (9.10) DURING DETENSIONING (9.13.1) Water Detected Yes No Quantity Sample Taken Yes NO l- Commente l
'(11.) OWNER / AGENT NOTIFIED / Yes No Date CONDITION: OBSERVABLE SIGNIFICANT l
t l (12.1) SAMPLES ADEQUATELY IDENTIFIED p p Yes NO (12.2) SAMPLES STORED AT A.//s l' 1 l QC Signoff gdj b, # Level I Date ~7' E7 9 7
~ QC Review ] Level. Date J . dI" N - (v ds6-1.607-
PSC PROCEDURE SO 6.3 INSPECT FOR WATER kM DATA SHEET 6.1 M JUNE 6, 1997 PAGE 1 OF 1 REVISION O O PROJECT: C,Q}{SUMERS ENERGY CO. - PALISADES DATE: 7.//*3 "/ (0.1) TENDON NO. V/Zd TENDON END/ BUTTRESS NO. : /%2J/Asw SURVEILLANCE IIg OTHER TEhDON END LOCATION INFO (9.4) QURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.10) DURING DFTENSIONING Yes No Quantity _ Sample Taken Yes NO (9.10.1) Water Detected Commente (11.) OWNER./ AGENT NOTIFIED Yes No Date CONDIYION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED.,.e Yes NO (12.2) SAMPLES STORED AT /9 QC Signotf M/ h, Level Date d"//-/7 QC Review ,/ - . Level Date 8-J[ kk ds6-1,607
c. PSC PROCEDURE SQ 6.1 M1 INSPECT FOR WATER
. 4,*
DATA SHEET 6.1. JUNE 6, 1997 hh1 PAGE 1 OF 1 REVISION O O ,
.Y PROJECTS CONSUMERS ENERGY CO. - PALISADES DATLt >
/-
(8.1) TENDON NO.t / EYf TENDON END/ BUTTRESS NO; Tde 70/ SURVEILLANCE jig OTHER TENDON END LOCATION INFO ,, A (9.4) DURING LOOSENING OF GREASE CAN i (9.4.1) Water Detected Yes h Quantity Sample Taken E Yes NO Comments * (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Cottunents (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments O (9.10) DURING DETENSIONING A (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER /AGENTNOTIFIEDp/f4Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED 4/ Yes NO (12.2) SAMPLES STORED AT AM r QC Signoff M1& K Level g Date [-/- 9 7 QC Review 7.[ Level I Date /0- V-79 (') v ds6-1.607
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 g I hgp5g))g i JUNE 6, 1997 PAGE 1 OF 1 m [9gG REVISION O PROJECT CONSUMERS ENERGY CO. - PALISADES DATE: h~ (8.1) TENDON NO.* \/ 1 49 TENDON END/ BUTTRESS NO. ('b8/TC# 4 SURVEILLANCE IIg OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes No Quantity Sample Taken Yes NC Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yos o Quantity Sample Taken Yes NC Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Wate Detected Yes Quantity sample Taken Yes NC Comments b (9.10) DURING DETENSIONING _ (9.10.1) Water Detected Yes Quantity Sample Taken Yes h Comments , (11.) OWNER / AGENT NOTIFIED Yes Date CONDITION: OBSERVABLE 3- SIGNIFICANT / (12.1) SAMPLES ADEQUATELY IDENTIFIED Ye NO (12.2) SAMPLES STORED AT QC Signoff Level Date k'#' QC Review MXb8 Level I Date 9-/7 97 O ds6 _ _ _ _ _ _ __ ___ _ _ _- 1, 6 0 7
PSC' PROCEDURE SQ 6.1 k M INSPECT FOR WATER j [A/g) DATA SHEET 6.1 JUNE 6, 1997 gg g h (ffyvf/OA/ PAGE 1 OF 1 REVISION 0 V PROJECT: CONSUMERS ENERGY.CO. - PALIBADES DATE: 7*//'f 7 (8.1) TENDON NO.: /. 2./ 7 TENDON END/ BUTTRESS NO. 2 8EO dv77en SURVEILLANCE 223
/
OTHER TENDON END LOCATION INTO (9.4)- DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes 8 -Quantity Sample Taken Yes NO Comments (9.7)- IN GREASE. CAN (9.7.1) Water Detected Yes @ Quantity Sampla Taken Yes. NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes @ Quantity _ Sample Taken Yes NO Comments (9.10) DURING DETENSIONING g f.//.9'/ (9.10.1) Water Detected Yes Quantity Sample Taken Yes NO Commenta $Nbed Wr&$iDAMb epps P.// 97 (11.) OWNER / AGENT NOTIFIED up Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1). NO SAMPLES ADEQUATELY IDENTIFIED -[ Yes (12.2) SAMPLES STORED AT v/?* r QC Signoff &M h &b Level I Date F-//-f7 QC'RevLew $.(h d :: = Level W Date 10 f 9% M' ds6-1,607
PSC PROCEDURE SQ 6.1 b INSPECT FOR WATER DATA SHEET 6.1 JUNE 6, 1997 PAGE 1 OF 1 REVISION O PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: - /
- 77 (8.1) TENDON NO.t /77Y TENDON END/ BUTTRESS NO.1 9/V/748 SURVEILLANCE III OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detect.'.d Yes h Quantity Sample Taken Yeo NO Comments (9.7) IE, CREASE CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.8) @ UND TENJON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments f
h (9.10) DURING DETENSIONING p (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (l1.) OWNER / AGENT NOTIFIED N Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLESADEQUATELYIDENTIFIEDp/q Yes NO (12.2) SAMPLES STORF.D AT /M QC Signoff // D . S I Level I Date 7/-97 QC Review 7 W Level I Date l'* Y I9 O ds6-1.607
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 JUNE 6, 1997 PAGE 1 OF 1 REVISION O
\
U PROJECT: SQNSUMERS ENERGY CO. - PALISADES DATE: 7-//.97 V~ 3.SY (8.1) TENDON NO. v'- LV i TENDON END/ BUTTRESS NO. A(4)/d,7yu SURVEILLANCE III g f /t.f7 OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity _ Sample Taken Yes NO Comments _ (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments O O (9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No Quantity sample Taken Yes NO Commente (11.) OWNER /ACENT NOTIFIED vp Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) NO SAMPLL*S ADEQUATELY IDENTIFIED v[ Yes (12.2) SAMPLES STORED AT J QC Signoff XO T> A d_ Level g Date 'F-//*97 QC Review Mbkd!Mfu Level I Date /0- f-97 0. G ds6-1.607
PSC PROCEDURE SQ 6.1 bM INSPECT FOA WATER -- DATA SHEET 6.1 et JUNE 6, 1997 PAGE 1 OF 1 '- REVISION O O PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7 2/ */ 7 , (8.1) TENDON 00.3 26 Ob TENDON END/ BUTTRESS NO.: f#4t*/2) murt- SURVEILLANCE 123 OTHER TENDON END LOCATAON INFO (9.4) DURING LOOSENING OF QREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes (o) Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments l V (9.10) gjlBlFC DETENSIONING p p (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER / AGENT NOTIFIEDwp Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT o/>
/
-QC Signoff AI C *// 12, Gd Level T Date 7IJ-82 r
I QC Review '
/ y U Level [ Date 8-/[ 97 v
ds6-1.607 l
-. . - .. . ~ . . .- .~ _. .__ - . _- .. - - _ _ . . . -
PSC PROCEDURE gQ 6.1' INSPECT FOR WATER DATA SHEET 6.1 : JUNE 6, 1997 ., PAGE 1 OF 1 REVISION O O O PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7 M-[7 (8.1) TENDON NO. M 8N TENDON END/ BUTTRESS NO. // /d#v77* SURVEILLANCE 123 OTHER TENDON END LOCATION INTO
- ( 9. 4 )' . DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes Quantity sample Taken Yes NO Comments
.(9.7) IN GREASE CAN
( 9. 7.'1 ) Water Detected Yes Quantity Sampic Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes Quantity Sample Taken Yes NO l Comments O(9.10) DURING DETENSIONING g (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Coments , (11.) OWNER / AGENT NOTIFIEDp Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED p[ Yes NO (12.2) SAMPLES STORED AT J/I f
. QC Signoff [2/ k [
Level Date [-M-k[
..QC Review Level Date [M-
~
ds6-1.607
- - . - - - - _.. - . -.- _- . . . . . . . . ~ - . . . -
' PSC PROCEDURE SQ 6.1 b3 ; INSPECT FOR WATER DATA SHEET 6.1 D '! JUNE 6, 1997 PAGE 1 or 1 > REVISION 0 , PROJECT CONSUMERS ENEROY CO. - PALISADES DATE: 7.V+97 (8.1) TENDON No.: f f bF TENDON END/ BUTTRESS NO.: N//*&m SURVEILLANCE 223
/
OTHER TENDON END LOCATION INTO - (9.4) DURING . LOOSENING. 0F... GREASE..CAN (9.4.1) Water Detected Yes @ Quantity , Sample Taken Yes NO Connants (9.7)_ fM GREASE R (9.7.1) Water Detected Yes @ Quantity Sample Taken Yes NO Conments <, (9.8) AROUND TEND 0ff ANCHORACE (9.8.1) Water Detected Yes Quantity Sample Taken Yes No Comments I (9.10) DURING DETENSIONING q (9.10.1) Water Detected Yes No Quantity ,Sainple Taken Yes NO Comments (11.) OWNER /AGENTNOTIFIEDp/A Yes No Date , CONDITION OBSERVABLE SIGNITICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT a /s
/'
4 QC Signotf A# ' 'h #M Level I Date 79 f7 l QC Review Level I Date 2*86-ff ds6-1.607
. _ _ _ . _ _ _ . _ , . _ _ . _ _ _ . . . _ . _ . _ - , _ _ . .__.._._._..____a
_ .._. ____-_~._ _ _.__._ __...- ._ - . _ ----._ ~ .- . . PSC PROCEDURE SQ 6.1 MO INSPECT FOR WATER DATA SHEET 6.1 JUNE 6, 1997 h1 PAGE 1 or i l REVISION 0 0 ' PROJECTS CONSUMERS ENERGY CO. - PALISADES .DATE: (8.1) TENDON NO.t JA I)I TENDON END/ BUTTRESS NO.: D-BOT /fId</ SURVEILLANCE 123 OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASE CAN (9.4.1) Water Detected Yes h Quantity Sample Taken Yes Comments (9.7) IN GREASE CAN
#9.7.1) Water Detected Yes @ Quantity Sample Taken Yes ,
Comments l (9.8) AROUND TINDON ANCHORAGE (9.8.1) Water Detected Yes Quantity Sample Taken Yes h Comments (9. li s DURING DETENSIONING (9.10.1) Water Detected Yes N/A o Quantity Sample Taken Yes NO Comments A//d (11.) OWNER / AGENT NOTIFIED Yes No to CONDITION: OBSERVABLE _ [ lM SIGNIFICANT N/d (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT QC Signotf Level Date [ M bd W
~
QC Review - Level Date 726-77 1 0
-: d s 6-1. 607
.- -. . .- - . - _ . _ ~ - _ . - . . - - _ . - _ - . _ . - _ _ _ . . .. . .
PSC PROCEDURE SQ 6.1 \ 1NSFECT FOR WATER DAT). SHEET 6.1 gp
.EUNE 6, 1997 PAGE 1 OF 1 '
REVISION O O-PROJECTS CONSUMERS..EMERGY_CDi._ .PF.ISADE1 DATE: 8-2k
- f)
(8.1) TENDON NO. _MA 6 TENDON END/ BUTTRESS NO. s D# /A sprr" SURVEILIMICE 223 f OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GRZASE CAN ! (9.4.1) Water Detected Yes Quantity Sarnple Taken Yes NO Commente , (9.7)- IM.$iREASE CAN (9.7.1) Water Detected Yes Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes Quantity Sample Taken Yes NO Comments O (9.10) DURING DETENSIONING (9.10.') Water Detected Yes @ Quantity Sample Taken Yes NO Consnents (11.) OWNER / AGENT NOTIFIED Yes No Date CONDITION: OBSERVABLE // SIGNIFICANT 4 (12.1) SAMPLES ADEQUATELY IDENTIFIED Ys NO (12.2) SAMPLES STORED AT QCdignoff// I.
- Level Date b'd7* 7
- y. i QC Review M M lP. N Level I , _ Date 7*ll' U ds6 1.607
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER g DATA SHEET 6.- j JUNE 6, 1997 PAGE. 1 OF 1 REVISION O PROJECTS CONSUNRRS EHERGY CO. - FALISADES DATE [* 'k / (8.1) TENDON NO. 37 Ad. TENDON END/ BUTTRESS NO.s A 4) /d /Sprr SURVEILLANCE ]J3 ' f OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASF CAN (9.4.1) Water Detected Yes Quantity Sample Taken Yes NO Commente (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity sample Taken Yes No f Comments (9.8) AROUND. TENDON McHORAGE t (9.0.1) Water Detected Yos Quantity Sample Taken Yes NO Comments O (9.10) DURING DETINSIONING (9.10.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments , (11.) OWNER /ACENT NOTIFIEDr[ Yes hu Date CONDITION: OBSERVABLE SIGN!f! CANT (12.1) SAMPL3S ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT A//s t QC signoff [*// h NI Level I Date F47 97 QC Review /0 *
- Level j Date / I' P f 7 '
n U , T
'de6-1.607
1 PSC PROCEDURE SQ 6.1 INSPECT TOR WATER DATA SHEET 6.1 1N JUNE 6, 1997 PAGE 1 OF 1 REVISION O AM' Y/f.$ Y PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: NI 77 I'N' (8.1) TENDON No.: 39/[ TENDON END/ BUTTRESS NO. fM/4" dvW SURVEILLANCE III
/
OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes h Quantity Sample Taken Yes NO I Comments . (J.7) IN GREASE CAN j (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO I Comments (9.C# AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity sample Taken Yes NO Comments (9.10) gjlRING DETENSIONIM pA (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER / AGENT NOTIFIED Yes No Date CONDITION OBSERVABLE SIGNIFICANT (12.3) SAMPLESADEQUATELYIDENTIFIEDg/,Yes NO (12.2) SAMPLES STORED AT A/s QC Signoff- #8h I:)_ SM Level I Data f*/f-I7 1 QC Review )Y J
/
Level f Date l$'N- ?? ' ds6-1.607
. ._ _ . . ~ . _ . . . - _ _ _ _ _ _ . __ _ _ _ _ m_.__.__ _ . _ _ _ ._. _ _._. _..____. _____ _
PSC PP:A EDURL SQ 6 1 INSPiCT FOR WATER ,
, DF4A SHEET 6.1 4
.IUNE 6, 1997 PAGE 1 OF 1 REVISION 0 I PROJECTS CONSUMERS MfERGY CO - FALISADES DATE: [*/[*f 7 (8.1) TENDON No. /If 448 TENDON END/ BUTTRESS NO.r MddI4 4# SURVEILLANCE 2J3 i
OTHER TENDON END LOCATION INFO (9.4) DUMING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity sample Taken Yes NO l Comments j (9.7) IN GREASE.CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.8) AROUND. TENDON McHORAGE , (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes NO Conunents O(9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Conenents (11.) OWNER / AGENT'NOTIFIFD Yes No Date CONDITION: OBSERVABLE SIGNIFICANT f (12.1) SAMPLES ADEQUATELY IDENTIFIEDp Yes NO (12.2) SAMPLES STORLJ AT ## r 4 QC signoff M// g A Level I Date X./f f 7 QC Review Level I Date 8
- 8g- M r
=_ _ -
ds6-1.607
PSC PROCEDURE SQ 6.1 k k INSPECT FOR WhTER DATA SHEET 6.1 y M JUNE 6, 1997 PAGE 1 OF 1 m REVISION O PROJECT: CONSUMER 5 ENERGY CO. - PALISADEF DATE: 7.7 97 (8.1) TENDON NO. *7 2 er TENDO 3 END/ BUTTRESS NO. (pop /p" merr SURVEILLA!'CE IIg OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes d Quantity Sample Taken Yes NO Comments (9.8) AROUND . TENDON.. ANCllORAGE (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comr:.ent s (9.10) DjlpINGDETENSIONINGpp (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER / AGENT NOTIFIEDN fNoYes Date CONDITION: OFSERVABLE SIGNIFICANT (12.1) SAKPLES ADEQUATELY IDENTIFIEDy Yes NO (12.2) SAMPLES STORED AT u /4
/
QC Signoff f fg'd h 8 o Level Date 7* 2 f 7 QC Review ~ "~ Level Date A 24- 7[ v
\
l i ds6-1.607
PSC PROCEDURE SQ 6.1 b I INSPECT FOR WATER g (' DATA SHEET 6.1 JUNE 6, 1997 PAGE 1 0F 1 REVISION O O PROJECT: CONSUMERS ENER0Y CO. - FALISADES DATE: 7-d ef 7 (8.1) TENDON NO.t 72eff TENDON END/ BUTTRESS NO.8 4 v0 gr em- SURVEILLANCE OTHER TENDON END LOCATION INTO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes h Quantity Sample Taken Yes NO Conenente (9.7) IN GREASM CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE ' (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes No Commen's O(9.10) DURING DETENSIONING g (9.10.1) Water Detected Yes No Quantity sample Taken Yes No Comments (11.) OWNER / AGENT NOTIFIED Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED p Yes NO (12.2) SAMPLES STORED AT w/> r QC Signotf A b ' l> . AN Level Date F I f7 QC Review ' I ' Level Date A *2 / 97 (T V ds6-1.607 _ __ ~ ~ . , _ -
- . . . - - . . . . . - - - - . -- ~ - _ . - - - - -. - - . - .. ~ .- - - .- , .- _ - - . _ - -
PSC PROCEDURE SQ 6.1 1 ' INSPECT FOR WATER ng ; DATA SHEET 6.1 . - -- JUNE 6, 1997 - PAGE 1 OF 1 ! REVISION 0 I PROJECT CONSUMERS ENERGY CO. - FALISADES DATE: f*3*I2 (8.1) TENDON NO. n 1 19 TENDON END/ BUTTRESS NO.t 3/or/ Dred A hun SURVE!LLANCE 223 OTHER TENDON END LOCATION INFO l (9.4) DURING LOOSENING OF GREASE CAN
.(9.4.1) Water Detected Yes h Quantity Sample Taken Yes NO Commentn (9.7) IN GREASE _g&H (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE ,
(9.3.1) Water Detected Yes @ Quant'.ty Sample Taken Yes NO , Comments O (9,10) DURING.DETENSIONING (9.10.1) Water Detected Yes h Quantity Sample Taken Yes NO Co.m.nt. (11.) OWNER / AGENT NOTIFIED Yes @ Date , CONDITION OBSERVABLE h)) A SIGNIFICANT dM
-(12.1) SAMPLES ADEQUATELY IDENTIFIED e NO (12.2) SAhPLES STORED AT QC Signotf Level Date 8*'M QC Review M D[ Leve1 I Date 9+577 ,
I O ds6 __. _-1.607. _ _ . _ - . .
_ _ . . - _ _ . _ _ _ _ _ _ - __._.___--__._..___.____.___-.__._.___..m. . _ _ _ _ _ _ . PSC PROCEDURE SQ 6.1 M3 INSPECT FOR WATER DATA SHEET 6.1 1N JUNE 6, 1997 PAGE 1 OF 1 REVISION D ; O PROJECT CONSUMERS ENERGY CO. - PALISADES DATE: f* 3' 9 7 (8.1) TENDON No.: D/* E7 TENDONEND/BUTTRESSNO.t8g/bYA SURVEILLANCE 223 OTHER TENDON END LOCATION INTO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1)- Water Detected Yes (NJ Quantity Sampilt Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes M Quantity Sample Taken Yes No comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.10) DURING DETENSIONING (9.10.1) Water Detected Yeb h Quantity Sample Taken Yes No Comments (ll.) No Date OWNER / AGENT NOTIFIEDN[ Yes CONDITION: OBSERVABLE ,SIGNIFICANT _ (12.1) SAMPLES ADEQUATELY IDENTIFIEDp Yes NO (12.2) SAMPLES STORED AT w// f QC Signott __] $'2l h & h Level $ Date f'3'*h 7 l QC Review - ,r'd' a t' Level 7 Date /08/'97 1 ds6-1.6D7
PSC PRock' DURE SQ 6.1 M INSPECT FOR WATER DATA SHEET d.1 % JUNE 6, 1997
' PAGE 1 OF 1 REVISION 0
%./
1 PROJECT: COMsta:Eng many co. - PALIgADES DATE: Y O*97 ) d (8.1) TENDON No. : ) E-L3 TENDON END/ BUTTRESS No.: fav/s a*C44 gry SURVEILLANCE III !
/
OTHER TENDON END LOCATION INFO . l (9.4) DURING LOOSENING OF CREASE CAN (9.4.1) . Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes @ Quantity Sample Taken Yes NO . Commente , l (9.8) AROUND TENDON ANCHORACE (9.8.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments O (9.10) QIT81NO DETENSIONING u// Water Detected Yes No Quantity Sample Taken Yes NO (9.10.1) Commente (11.) No Date OWNER / AGENT NOTIFIED #[ Yes CONDITION: OBSERVABLE SIGNIFICANT NO (12.1) SAMPLES ADEQUATELY IDENTIFIEDp[ Yes _(12.2) SAMPLES STORED AT .vA , QC Signotf d} b.4 A' Lev 64 Y Date I'O'I7
-QC Review 7 Level I 'Date A 26 (( -
i l. l ds6-1.607
- _ _ - _ _ ,_ __. _ _ __ _ _ _ _ _ ._ _ m _ . _ . _ _ _ . . _ _ ._m._ ______._.._..,._..__...m .
PSC PROCEDURE SQ 6.1 g g INSPECT FOR WATER ; DATA SNEET 6.1 JUNE 6, 1997 g! PAGE 1 OF 1 ' REVISION O O ' PROJECT: CpHUMERS ENEROY CO. - PALISADES DATE f'h *h (S.1) TENDON No.: M3-V4 TENDON END/ BUTTRESS NO.I SfM/pf 4i f INTT SURVEILLANCE IIg'j OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASE CAN (9.4.1) Water Detected Yes h Quant 9' Sample Taken Yes t. Commente (9.7) IN GREASE CAN (9.7.1) Water Detected Yes @ Quantity Sample Taken Yes 1 Commenta _ i (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes [ Quantity Sample Taken Yes 1 Comments O (9.101 DURING DETENSIONING [ (9.10.1) Water Detected Yes No antity Sample Taken Yes 1 Commenta t (11.) OWNER / AGENT NOTIFIED Yes No into CONDITION: OBSERVABLE SIGNIFICANT . (12.1) SANPLES ADEQUATELY IDENTIPIED s NO l (12.2) SAMPLES STORED AT l QC Signoff Level _ Date ?#/2'[7 QC Review g,h 12 M Level I Date 9 /J 97 l
~
ds 6-l'.607 - . , . _
_ _ _ . _ _ . . . . _ . . _ _ ._ _ _ _ . _ .;--__ ~ _ ___ ._ _ - 1 PSC PROCEDURE SQ 6 1 M \ ) INSPECT FOR WATER i
, DATA SHEET 6.1 JUNE 6, 1997 M1 PAGE 1 OF 1 REVISION O I PROJECT: CONSUMER 5 ENERGY CO. - PALISADES DATE:
(8.1) TENDON NO.: hbN TENDON END/ BUTTRESS NO.t UVA1. C_ Dt" tit SURVEILLANCE 223 I l OTHER TENDON END LOCATION INFO (9.4)- DURING LOOSENING OF CRIASE CAN (9.4.1) Water Detected Yes j Quantity Sanple Taken Yes h' Comments (9.7) IN GREASE. CAN , (9.7.1) Water Detected Yes @ Quantity- Sample Taken Yes h Comments (9.8) AROUND TENDON ANCHORAGE (9.8 1) Water Detected Yes h Quantity Sample Taken Yes h Comments O (9.10) pgBIFft DETENSIONI;IG (9.10.1) Water Detected Yes No Quantity M i Sample Take.1 Yes NO Comments (11.) OWNER / AGENT NOTIFIED Yes No Date M / CONDITION: OBSERVABLE M / SIGNIFICANT M.// d , (12.1) SAMPLES ADEQUATELY IDENTIFIED NO (12.2) SAMPLES STORED AT /// M_
- QC Signof f /
Level 3 Date8-2/"f7 J l l j QC Rovigw , 3hN Leve d Date k-/I'k 7 O O ds6 1.607 -
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SHEET 6.1 kb1 JUNE 4, 1997 . Mi PAGE 1 OF 1 ! REVISION 0 0 PROJECTS COMstFMERS ENERGY CO. - PALISADES DATE: h* i (8.1) TENDON NO.: DJ 41 ,. TENDON END/ BUTTRESS NO. ft//ma r RU Tt SURVEILLANCE IZE l 4 OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENR 9.OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes Ni Cossmente (9.7) IN GREASE CAN (9.7.1)- Water Detected Yes (Q) Quantity Sample Taken Yes Ni Conenent s , (9.8) AROUND TEADON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes Ni Comments I ( (9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No J/A Quantity _ Sample Taken Yes Ni , Commenta (11.) OWNER / AGENT NOTIFIED Yes ')at e CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT QC Signoff . (( I , Level [ Dr.to 9- f* /k QC Review B D /LD Level I Date 9 f M 7 O ds6 1.607
PSC PROCEDURE SQ 6.1 Ab INSPECT FOR WATER DATA SHEET 6.1 JUNE 6, 1997 PAGE 1 OF 1 REVISION 0 PROJECT: g.QEyjlHERS ENER0Y CO. - [ %ISADES DATE: e- M 7 (8.1) TENDON NO. M-d1 TENDON END/ BUTTRESS NO. flC"EDTT SURVEILLANCE IIg OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASE CAN (9.4.1, Water Detected Yes Quantity Sample Taken Yes Comments (9.7) IN_ GREASE CAN (9.7.1) Water Detected Yes No Quantity Sample Taken Yes Comments (9.8) AROUND TENDON ANCHO'QQI (9.8.1) Water Detected Yes h Quantity Sample Taken Yes Comments r3 (9.10) DURIN9 DETENSIONINQ (9.10.1) Water Detected Yes to Quantity,A// Sample Taken Yes NO Commenta M (11.) OWNER / AGENT NOTIFIED Yes Date CONDITION: OBSERVABLE SIGNIFICANT h/ (12.1) SAMPLES ADEQUATELY IDENTIFIED NO (12.2) SAMPLES STORED AT QC Signoff / , p Level f, Date 8'8b e QC Review I z2/ h N Level Date 9' E*[I
,n,
's .
d16-1.607
- . . _ . . .- -~. . - . . _ . - . _ - - - . . - - _ _ . - - _ . - . - . _.
I PSC PROCEDURE SQ 6,1 M I INSPECT FOR WATER DATA s' ?ET 6.1 JUNE 6, 1997 gg' i PAGE 1 0F 1 I REVISICH 0 l PROJECT: CONSUMERS ENERGY CO. - FALISADES DATE *b" (8.1) TENDON NO.4 B2 fl TENDON END/ BUTTRESS NO. ne/Asrd A Qotr SURVEILLANCE IIg i OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASE CAN (9.t. 1) Water Detected No Quantity mob Sample Taken Yes h Connents v o n GA t. To alrA/B (A14 r : (9.7) IN GREASE CAN (9.7.1) Water Detected No Quantity /AL sAtcple Taken Yes h Commenta ou Antt to otriar#J rana'E- ; (9.8) AROUND TENDON ANCHORACE (9.f.1) Water Detected Yes h Quantity sample Taken Yes N Comments (9.10) DURING DETENSIONING (9.10.1) Water Detected Yes uantity sample Taken Yes N Comments (11.) OWNER / AGENT NOTIFIED No Date h-b- 7 CONDITION: OBSERVA?LE ! SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes+M NO (12.2) SAMPLES STORED AT N 4 QCsignotf./ , Level Date kd"f7
.QC Review A ).V h d d Leve X Date N 9-97 O
es. L: . - 1.. ,
. . _ _ . _ - _ . _ . . _ _ . _ . _ _ _ . _ _ . . . . - _. _ _ _ ._ _ _ m _ _ _ _ _ _ _ _ - - . _ . _ . _ _ . _
PSC PRLCEDUhE SQ 6.1 kb INSPECT FOR WATER DATA SHEET 6.1 M
-JUNE 6, 1997 PAGE 1 OF 1 '
REVISION 0 O ! PROJECTI CONSUttERS ENERGY CO. - PALISADES DATE: 7- 7. f 7 ! (8.1) TENDON NO.I D 7-f/_ TENDON END/ BUTTRESS NO. [ W h 2e ir SURVEILLANCE III ! OTHER TENDON END LOCATION INFO , i I (9.4)- DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes No l Conument s (9.7) IN GREASE CAN (9,7.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANC)40 RACE (9.8.1) Water Detected Yes @ Quantity sample Taken Yes NO Consnents O (9.10) DURING DETENSIONIfS. , (9.10.1) Water Detected Yes No Quantity sample Taken Yes NO Comments (ll.) Yes No Date OWNER /AGENTNOTIFIEDN/ CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIEDs Yes NO (12.2)' SAMPLES STORED AT .v_ d '
/
QC Lignotf M 2 M 22. d I Level j Date F9' 97 QC Review M/'I ., , Level I Date /*7-97 ds6-1.607
' b$lo PSC PROCEDURE SQ 8.0 ng i ANCHORAGE INSPECTION '
DATA SHEET 8.0 Page l' o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABUSVEILLANCE No. 7TH YEAR 25TH TENDON NO. Ed TENDON END/ BUTTRESS NO. _6Nv/*/ fe/ UNIT / Q.C. (8.3.5) ANCit0RitEAD 1.D. /88 J'/ 9 BUSHING I.D. 82 76 / Sir.no f f_ (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads condition A a tv.97 (8.1.2) Anchorage Head Level / (8.2) Cracks sows (8.1.2). Bushing Level / (8.2) Cracks w e' (8.1.2) Shims Level 3 (8.2) Cracks g,zep t (8.1.2) Bearing Plate Level / (8.2) Cracks m # # der,4/7 SQ 10.1.(8.1.2) Coating - Complete / Incomplete Lgth, of Air Pocket ag,#9/d7 SQ 10.1 (8.2.1) Wire - Condition .8_, Coating Complete / Incomplete sp %<r# O (8.3) BUTTONilEAD INSPECTION
'(8.3.4) BUTTONHEAD DATA &
Q= Removed for Testing hp ( p b Cl
@ = Discontinuous-Removed
= Previously Missing
- h {)"O U q';-
- Protruding
[]. = 3roken/ Missing n y .O Ob () = Of f eize(Malf ormed) --h- () <> ( ' O O- b A= geS >OO g I 3 0 0O -- K - Cracked (over 0.060") O S = 2 Inclined splits O- OO-" - - - - - 00 0 O I = Intersecting Cracks 00< ' 00 0 - s r. ri (8.3.5) Locate /.nchorage Heat Code on Sketch \7 -0 0 & bO O- art /97 (8.3.6) Offsize Totals 000 6-boo . A= m K= e c o o I o
- f. {
S .1= I I!= L # r ^77 (8.3.7.2) liuttonheads Found M O (8.3.7.3) Total Ef fective BH '90 dv f / ff - (8.4.1) Protruding BH d Mirsing BH o Total BH ,g2_ ##r Af 7 (8.4.1.2.1) Continuity Test Required av Wires Identified / Marked I'#3 da r / 97 Bushing Thread Joint Line p r. A f7_
'~
(9.0) Reportingt Unacceptable Engineer Notified NCR NO. gl4 .48/' M v Q.C. Review h-(b Level ' T Date /0Y49 Titie M4 4,. S.4
- ~ _ _ _ _ _ _ _ . __ - - _ _ . _ _ __ - - _ . . _ _ _ . _ . _
bb
~ PSC PROCEDURE SQ 8.0 'l'\~.1. <
AS- /'0/M
) ANCHORACE INSPECTION epfpD ' OATA SHEET 8.0 i f ~
age f o 1 Revision 0 ANCHORAGE INSPECTION DOCUMENTATION PR0dECT CONSUMERS ENERGY - PALISAll HIVEILLANCE NO. 7TH YEAR _2STH, TENDON NO. ~ 2d TENDON END/ BUTTRESS NO. N M dfo W UNIT / (8.3.5) ANCHORHEAD I.D. d V Z47s BUSHING I.D. M4 D* S ff W'ff!') (8.1) 90RR0810N INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A ,_,, erf # ff - (8.1.2) Anchorage Head Level / (8.2) Cracks so.o6f , (8.1.2), Bushing Level s/A (8.2) Cracks M (8.1.2) Shias Level / (8.2) Cracks & # (8.1.2) Bearing Plate Level / (8.2) Cracks so ## e s5Fr . SQ 10.1.(8.1.2) Coating - Complete / Incomplete Lgth, of Air Pocket # arv.97 I SQ 10.1 (8.2.1) Wire - Condition ,gi,, Coating Complete d Incomplete pf 4 f7 (8.3) BUTTONHEAD INSPECTION 9 (8.3.4) SUTTONHEAD DATA
= Discontinuous-Removed
= Rec.oved for Testing
( h} l (\ $ = Previously Missing & OOD -
= en sing O = Offsize(Malformed)
B = Bisecting Crack D OO ( ~
-() .(}-
A = 450 Angle Slip 000 l - 3 00 O - K = Cracked (over 0.060") O O- -O - - - OO--C o S = 2 Inclined Splits I = Intersecting Cracks H X , 000 erwrr ' (8.3.5) Locate Anchorage Heat Code on Sketch \O O & OO- sWP7 0006 6-6o'o (2.3.6) Offsize Totals B. m > wm - O 0 0 00
, $ ". ~@--
s - a-- I =
,,d.,_,
l(ST'$d'
%")
C
@,99f~7 (8.3.7.2) Buttonheads Found g/A O r/#"
(8.3.7.3) Total Ef factive BH '90 ,e W/7 (8.4.1). Protnading BH glL.,,,, Missing BH o Total BH c Mf #f7 (8.4.1.2.1) Continuity Test Required Ah> Wires Identified / Marked MS pMf7 l BushinR Thread Joint Line p f4f7 (9.0) Reporting 2 Unacceptable Engineer Notified NCR NO. g/4 gMV7 Q.C. Review Nb b Level I Date /* P P')
~
Title 4f4 d 9 A.
, A,6 PSC PROCEDURE SQ 8.0 L'1 {
g ANCHORAGE INSPECTION ' t OATA SHEET 8.0 (v Page l' o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH TENDON NO. V/20 TENDON END/ BUTTRESS NO. f#v"/mp UNIT / Q.C. 1 (8.3.5) ANCHORHEAD I.D. AA /f f BUSHING I.D. Af2 7/o Sitnoff l (8.1) CORROSION IN5?tCTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads condition A .epe 745.f7 (8.1.2) Anchorage Head Level L (8.2) Cracks w e-(8.1.2), Bushing Level L (8.2) Cracks e ,- e-(8.1.2) Shims Level Z- (8.2) Cracks xx w a-(8.1.2) Bearing Plate Level Z- (8.2) Cracks -wr em 1.rsor SQ 10.1.(8.1.2) Coating - Complete g/d, Incomplete # Lgth of Air Pocket /Mr.rf rr SQ 10.1 (8,2.1) Wire - Condition 4 Coating Completo g Incomplete ph p .sr.77 y O (8.3) DUTTONHEAD INSPECTION T b h(8.3.4)BUTTONHEADDATA
= Discontinuous-Removed
..h @
(
$ = Removed for Testing
$ = Previously Missing & OOD O l
$ ~= EN""nNUsing g 460 (,) god ~b-
@ = Offsize(Malformed) D () O (
B = Bisecting Crack A = 450 Angle Slip Q N R- O O O;g [ I~h-00-()-b T
-90 O-x = Crack.d (ov.r 0.060-) o 000- - - -
OO- O o S = 2 Inclined Splits I = Intersecting Cracks ('0-OO-C 000
- 7.ar.,,
l (8.3.5) Locate Anchorage Heat Code on sketch \7< O O- prus.f t (8.3.6) Offsize Totals oOO . 6-600 ' A = 2 ,_ c
~ .
K= o ~ 7 S = _e. I Z= c (8.3.7.2) Buttonheads Found h O .pr7 n 5'r (8.3.7.3) Total Effective BH p# F .p .sf y #7 (8.4.1) Protruding BH g2.,_ Missing BH L Total B;l R fr.z/-r7
.yw N#87 (8.4.1.2.1) Continuity Test Required mo Wires Identified / Marked Ms Bushint Thread Joint Line p->.r f.9 7 l
(9.0) Reporting: Unacceptable EngineerNotifiedNCRNO.q/s p* N F 77 *
- b3 Q.C. Review / "
Level 7[ Date ~R-//- N Title O c_ t o .s p cc.ru
, A6 PSC PROCEDURE SQ 8.0 1h )
t ANCHORAGE INSPECTION 1 OATA SHEET 8.0 Page l'o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISA3B8VEILLANCE NO. 7TH YEAR 25TH I TENDON NO. ,_Y-/b TENDON END/ BUTTRESS NO. 440 dv"7744 UNIT /
/ Q.C.
P SHING I.D. Signoff (8.3.5) ANCHORHEAD I.D. MV TCF (8.1) CORROSION INSPECTION (For Corrr- .evels & Condition refer to Proc.SQ 8.1) (8.1.11 Buttonheads Conditic, A #FNf7 (8.1.2) Anchorage Head Level ,.__, ,, (8.2) Cracks A/ M e* r (8.1.2), Bushing Level #Je (8.2) Cracks 4 (8.1.2) Shists Level / (8.2) Crac as w' v ws (8.1.2) Bearing Plate Level / (8.2) Cracks se s a rv/37 SQ 10.1.(8.1.2) Coating - Complete r.f_,, Incomplete s,4,_ Lgth, of Air Pocket s/wr#J/ SQ 10.1 (8.2.1) Wire-Condition,4, Coating Complete gIncomplete 4' earr.##7 O (8.3) BUTTONHEAD INSPECTION (8.3.4) DUTTONHEAD DATA M= Discontinuous-Removed h $ = Removed for Testing fj b $ = Previously Missing C OOD . n sing () ()- h Br
@ = Offsize(Malformed)
B = Bisecting Crack D () O( [l~ - A = 450 Angle Slip OOO;g O O O- , K = Cracked (over 0.060") O S = 2 Inclined Splits O 00-- - - 00 6 O I = Intersecting Cracks OO-C ' 000 arscr (8.3.5) Locate Anchorage Most Code on Sketch
\ )-O & 20 .me f // f7
~
000 OO (8.3.6) Offsize Totals _ A= 4 l- d ( ~ - - K= 0 l* 00,, /. f0 " ,.
~
S= a g' p',y p,' g I X= o (8.3.7.2) BuEoE sads Found _ #14 O #f//87 (8.3.7.3) Total Effective BH '90 #f##7 (8.4.1) Protruding BH d Missing BH o Total BH o / aft #J7 (8.4.1.2.1) Continuity Test Required evo Wires Identified / Harked )4'T h r/ 77 Bushint Thread Joint Line gI#f7 (9.0) Reporting: Unacceptable Engineer Notified NCR NO. tf* f-// f 7 Q.C. Review . Level [ Date A
- ll- N Title- oe mr o st rat
AL,o
' At4 H0 E 4P T b4 OATA SHEET 8.0 age l' o 1 b Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABUSVEILLANCE NO. 7TH YEAR 25TH TEtIDON NO. $ TENDON END/ BUTTRESS NO. M !70/ UNIT /
/ Q.C.
(8.3.5) ANCHORHEAD I.D. #8/# d'/ '3 BUSHING I.D. /82.707" Sitno ff. (8.1) CORROSION INSV'CTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonho.d6 Condition A ,9" fs#7 (8.1.2) Anchorage Hito Level 8 (8.2) Cracks w *# E (8.1.2).Bushi 4 Level L (8.2) Cracks p e # (8.1.2) Shimr. Level I (8.2) Cracks s u r (8.1.2) Bearing ?17% Level / (8.2) Cracks wow e' oe r.i.f7 SQ 10.1.(8.1.2) Coating - Complete 4,h_ Incomplete <g/g_ Lgth. of Air Pocket doeJ /.97 SQ 10.1 (8.2.1.) Wire - Condition,+/d_ Coating Completeg Incomplete 4 ,
,y*7.bf7 O
(8.3) BUTTONHEAD IN ECCTION (8.3.4) BUTTONHEAD DATA g> M= Discontinuous-Removed .D f f,) v p3 = Removed foc Testing
$ = Previously Missing h D OOD %
Q = Protruding [] = Broken / Hissing -O n O Ob D {} {}( [ly {} . ()- h O = Offsize(Malformed) B = Bisecting crack A = 450 Angle Slip O00,7 3 0 0& K = Cracked (over 0.060") o C> 00 - - -
-QO- O o S = 2 Inclined Splits 1 = Intersecting Cracks 00{ ,
000 serim (8.3.5) Locate Anchorage \gg gn ptr.b37 Heat Code on Sketch T 000 6-BOO (8.3.6) Offsize Totals f B = ,_g2___ , wa sy A= n UW d,{ Q< - K = _.f2.__. ,, T S= A (b.3.7.2 But onheads Found _ w A O se r e-77 (8.3.7.3) Total Effective BH b Se 7777 (8.4.1) Prottvding BH O Fissing EIt o Total BH _Q_,,_ p tv-P/ (8.4.1.2.1) Continuity Test Required wo Wires Identified / Marked W3 Fr#/ Bushing Thread Joint Line p t#/ (9.0) Reporting: Unacceptable Engineer Notified NCR NO. W /W Sef / f7 {o] Q.C. Review M-[ Level Date /#' Y 87 Title /I !6 /.j 4.4
ble\
' \ PSC PROCEDURE SQ 8.0 t ANCHORAGE INSPECTION i b DATA SHEET B.0 V p9 Page l' o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABU8VEILLANCE No. 7TH YEAR 25TH TENDON NO. Y'2 % TENDON END/ BUTTRESS NO. SNd/ /TC [ UNIT l Q.C.
(8.3.5) ANCHORHEAD 1.D. 69. M3 BUSHING I.D. 6 7
- 80S~ Sitnoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1)
(8.1.1) Buttonheads condition _ A A P/b $ (8.1.2) Anchorage Head Level / (8.2) Cracks Hpr (8.1.2), Bushing Level 2- (8.2) Cracks ,)Jovr (8.1.2) Shims Level I (8.2) Cracks pour (8.1.2) Bearing Plate Level / (8.2) Cracks unut A9 A/tP9 SQ 10.1.(8.1.2) Coating - Complete / Incomplete ___ Lgth, of Air Pocket e At P.n PP SQ 10.1 (8.2.1) Wire - Condition B._ Coating Complete _/_, Incomplete 4M An#/ O (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA Tbe p- [ Q h i
'd M@= Discontinuous-Removed C OOD
= Removed for Testing g = Previously Missing
= Pcottvding O = Broken / Missing O nn O b
() = Of fsize(Malformed) B = Bisecting Crack A = 450 Angle slip
#cie 400([j'TT >Ogg 0 0O OO 4 3
K = Cracked (over 0.060") O S = 2 Inclined Splits OM'O - - - - 00 0 O
. X = Intersecting cracks --
0 0< ' 00 0 m, 9.< t * (8.3.5) Locate Anchorage Heat Code on Sketch \O O O O- bO O- ~m 91LM r400 6 6-6oO. (8.3.6) ffsiz otals
~
#f7 X= M I (8.3.7.2) Buttonheads Found 44 O M_2tA:.17
' (8.3.7.3) Total Ef fective BH ,J/zA ## A/b @ (8.4.1) Protruding BH . aid Missing BH EZ4 Total BH ,,.h/A_ Agtf.Rr.7# l (8.4.1.2.1) Continuity Test Required M/ Wires Identified / Marked N"8 _ # b/1 ff l Bushint Thread Joint Line Att f /4 47 Engineer Notified NCR NO. NM N A/2 77 , j [ 1 G (9.0) Reporting: h ut. ceptable Q.C. Review 6MhSM Level b Date 7 /7 fT Title d.E4 QC.
4
$1 i PSC PROCEDURE SQ 8.0 i ANCHORAGE INSPECTION '
/f $pp DATA SHEET 8.0
( /MVedTe JU,NE p ge 16,0p 17 i Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABHSVE1Lt.ANCE No. 7TH YEAR 25TH TENDON NO. [-UI TENDON END/ BUTTRESS eNO. j "/#ddfortpe UNIT / f Q.C. (8.3.5) ANCHORHEAD I.D. d/'// BUSHINC I.D. g/A Si_ tnof f - (8.1) Q_QEROSION TNSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads condition /3 er,r.n.f7 (8.1.2) Anchorage Head Level 1 (8.2) Cracks A/d4/e~ (8.1.2), Bushing Level NA (8.2) Cracks -A (8.1.2) Shias Level / (8.2) Cracks 4/0wd" (8.1.2) Bearing Plate Level 2, (8.2) Cracks wh# so on.fr ' CQ 10.1.(8.1.2) Coating - Complete 4 Incomplete _,Lgth,ofAirPockets/prd*f7 SQ 10.1 (8.2.1) Wire - Condition 4 Coating comp eted Incomplete 4p __y rvt 17 O (8.3) M ITQNH?uAD INSPECTION ff M *#A$J. [^' (8.3.4) BUTTONHEAD DATA H
,( (8).,0- S OOU O Removed for Testing l
[Us] M@ == Discontinuous-Removed g = Previously Missing 7,,,, 8:;'2""": a sin, c6 . 99o66 a . O usis.(Ha1for.ed) -c o a 0 6-
": n:*nn' 21;*
K = Cracked (over 0.060") O ooc O [ yoo o - - -- -000 O S = 2 Inclined Splits 000- - T I = Intersecting Cracks 00< , 0001 ee rs&<7 (8.3.5) Locate Anchorage Heat Code on Sketch \900 & O O pr.n f 7 000 6 6-6co (8.3.6) Offsize Totals
,= ,, u m w eic 09 -O b D
{ A= e> !- ~L , R.]Ql ,. - - - K= M 9,,, ,, g[ hs. r-/217 l M ~ (8.3.7.2) Buttonheads Found 1 Q W r./Ff7 (8.3.7.3) Total Effective BH _ Sr-1 jrr.4 f7 (8.4.1) Protruding BH ,,f2,,,, Missing BH 7 Tota 1 BH 3 p f/t f7-l (8.4.1.2.1) Continuity Test Required Ve3 Wires Identified / Marked i'#J dW //Uf7 Bushing Thread Joint Line p r-rL f 7 (9.0) Reporting: Accept heceptab13 Engineer Notified NCR NO,,uto7 ool ,pe ir /A 17 Q.C. Review W bWbv Level I,_ Date 10 Y-i 9 Tists ptse., Q. A.
i k l g PSC PROCEDURE SQ 8.0 ANCHORAGE INSPECTION m s ' OATA SHEET 8.0 ('-) JAUt*CCTltvJ JUNE Page 6,0f 1 11997 V Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABBr!EILLANCt: NO. 7TH YEAR 25TH TENDON NO. [*U8 ' TENDON END/ BUTTRESS NO./ W G 7764,_, UNIT / Q.C. (8.3.5) ANCHORHEAD I.D. & // BUSHING I.D. q// Sitnoff (8.1) CORROSION INSPECTIQ]{ (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonhtads Condition M .p fW1 (8.1.2) Anchorage Head Level 2. (8.2) Cracks a//, W (8.1.2). Bushing Level ah (8.2) Cracks w// (8.1.2) Shims Level _/ (8.2) Cracks e e s (8.1.2) Bearing Plate Level t (8.2) Cracks ao s
- M /1 SQ 10.1.(8.1.2) Coating - U mplete L Incomplete Lgth, of Air PocketweaN/ 77 SQ 10.1 (8.2.1) Wire - Condition gg_,, Coating complete d Incomplete pW/ r7 (8.3) BUTTONHEAD INSPECTION O
(8.3.4) BUTTONHEAD DATA T b % ./ n (') l V T M@= = Remov3d g = Previously Missing Discontinuous-Removed for Testing OOD - Protruding , O@ == sroken/ Missing
@ = Offsize(Malformed)
B = Bisecting Crack OO 7 C) ( >- A . 43o Angle Slip 000; l C O (> - K = Cracked (over 0.060") S = 2 Inclined Splits (> () (>O- - - 3 >000 O I = Intersecting Cracks OO-C '
>OO eue r7 (8.3.5) Locate Anchorage Heat Code on sketch \)OO &
0 0- e.,fw 17 - c}Oo 6 00 (8.3.6) Offsize Totals O 'OO B= o A. n , . . O .
. K= 0 f l l
(8.3.7.2 But onheads Found M O # f #'" (8.3.7.3) Total Effective BH ' J #f N U Miss'ing BH ,, Total BH M asf##7 (8.4.1) (8.4.1.2.1) Protruding BH %est Continuity T Required J Wires Identified / Marked W.5 g9#-// BushinK Thread Joint Line jL'9 N f7 s A ;7e stf. P s w h 4 t W & rto s! (9.0) Reporting: Accept acceptab Engineer Notified NCR N047-ool #f4 FI - Q.C. Review M bdIV Level Date I O
- YM) ,,
~
Ttti. mse., a A.
AL PSC PROCEDURE SQ 8.0 111 i ANCHORAGE INSPECTION i DATA SHEET 8.0 JgNE6,1p97 ge 9 v Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABIISVEILLANCE NO. 7TH YEAR 25TH TENDON NO. Y2M TENDON END/ BUTTRESS NO. W N N / I
, UNIT /
Q.C. (8.3.5) ANCHORHEAD I.D. _78/ # N BUSHING I.D. 8 Z 70/ Sitnoff (8.1) CORtOSION INSPEqlLQti (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A faa/:/97 (8.1.2) Anchorage Hoad Level I (8.2) Cracks p.we (8.1.2) Bushing Level 7- (8.2) Cracks A w e (8.1.2) Shims Level Z- (8.2) Cracks ec-(8.1.2) Bearins Plate Level T. (8.2) Cracks m r y f A 97 SQ 10.1.(8.1.2) Coating - Complete,$'d, Incomplete eh Lgth, os Air Pocket ,.g_,jt r i 17 SQ 10.1 (8.2.1) Wire - Conditionr# Coatins completa g Incomplete #4 Mf, (8.3) BUTTONHEAD INSPECTION O (8.3.4) BUTTONHEAD DATA
= Discontinuous-Romoved g( D k
[] M[dt=RemovedforTestin5
= Previously Missin5 & O O O/
Q [j
= Protrucing Broken / Missing -60 OOb Q = Offsize(Malformed)
":"N* O E!** 4000['yOOb O oO OOO -
x = Cr. eked (over 0.o60=) 3 = 2 Inclined Splits o 000 - - - -- 00 0 o I = Intersecting Cracks O O { (\ 000 4 war (8.3.5) Locate Anchorage Heat Code on sketch
\ g g h g .O- T/ 97 (8.3.6) Offsize Totals O'OO -
6 6d O O-B= 0 f O O A= o ( - Q ~
.. n b y, S = 4_,__,,
I X= a . (8.3.7.2) Buttonheads Found w h O di*f/97 (8.3.7.3) Total Effective BH '90 dir f / 77 (8.4.1) Prottvding BH d Missin5 BH 4,__, Total BH .Q_,,__ ffA97 (8.4.1.2.1) Continuit/ Test Required -.* Wires Identified / Marked /c'S ,$t f/ 7 7 Bushing Thread Joint Line entf/J7-
,-. (9.0) Reporting: Unacceptable EngineerNotifiedNCRNO.GM de'#A97 i /
Q.C. Review nib Level I Date 18 'Y 4 9 Title I
/l6/ ,Q.A.
PSC PROCEDURE SQ 0.0 , t ANCHORAGE INSPECTION ; i DATA SHEET 8.0 ' hagefo 1 Revision 0 . ANCHORAGE INSPECTION DOCUMENTATION j PROJECT CONSUMERS ENERGY - PALISA!888VEILLANCE NO. 7TH YEAR 2$TH TENDON No. / lY E W TENDON END/ BUTTRESS NO. 'Me-M/dorret UNIT /.
.:Fe V st 97 Q.c.
(8.3.5) ANCHORHEAD I.D. AV ZYY BUSHING I.D. N,M Sitnoff (8.1) CORROSION INSPECTION (Por Corrosion Levels & Condition r-for to Proc.SQ 8.1) (8.1.1) Buttonheads Condition ~ A p Y.n. f 7 (8.1.2) Anchorage Head Level 2_ (8.2) Cracks Now/ (8.1.2). Bushing Level -/4 (8.2) Cracks o # . (8.1.2) Shias Level ( (8.2) Cracks M d ., (8.1.2) Bearing Plate Level _ / (8.2) Cracks A*( die rs 47 i GQ 10.1 (8.1.2) Coating - Complete , Incomplete g Lgth. of Air Pocket p W f7 SQ 10.1 (0.2.1) Wira - Condition Coating Complete,j,1, Incomplete d Asf W f 7 i (8.3) SUTTONHEAD. INSPECTION 9 (8.3.4) REIIQEiEAD DATA i
= Discontinuous-Removed
= Removed for Testing
}h C 00-
- g = Previously Missing r
n sing () .(} h
= Br
@ = Offsize(Malformed)
B = Bisecting Crack D () O ( ~ A = 450 Angle Slip OOq l - 3 0 0O - x = Crack.d (over 0.060-) S = 2 Inclined Splits o C>O-O - - 000--- o I = Intersecting Cracks 0 0< , 00 0 -
,, s7 (8.3.5) Locate Anchorage Heat Code on Sketch
\g gg y .
b O O- pervsf7 o<>O 6 6 Oo (8.3.6) offsize Totals ~~ OS ' ' 0 ~ B = ,,Q___ $4M frW.K A* , h"' .' hv ( " ' S = ,,.(1_, yg'
~
t X = g2_ , (8.3.7.2) Buttonheads Found w/* O peer (8.3.7.3) Total Effective BH '96 prM7 (8.4.1) Protruding BH o Missing BH Q__ Total BH o anWN1 (8.4.1.2.1) Continuity Test Required wo Wires Identified / Marked V/I. ass _r.# M Bushinn Thread Joint Line # #7 , (9.0) Reporting: Unacceptable Engineer Notified NCR NO.d24 .sw rMy e Q.C. Review Y*I3kMd Leve1 T Date lo Y D Title- mad, g.4 . I
ALL PSC PROCEDURE SQ 8.0 ; 4 ANCHORAGE INSPECTION i DATA SHEET 8.0 hage l' o 1 Revision 0 , ANCHO' ACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABH8VEILLANCE NO. 7TH YEAR 25TH TENPCN NO. M Mb ' TENDON END/BUTTRES3 NO. O Y /D ov7r" UNIT / Q.C. (8.3.5) ANCHORHEAD 1.D. M 5'/I BUSHING I.D. B Z Zo f Signoff (8.1) ggitROSION INSPECTION (For Corrosion Levels & Condition refer to Proc. Q 8.1) (8.1.1) Buttonheads condition A 4 e r v.f7 (8.1.2) Aachorsse Hind Level / (8.2) Cracks e s (8.1.2), Bushing Level / (8.2) Cracks a m - (8.1.2) Shims Level / (8.2) Cracks e s (8.1.2) Bearing Plate Level / (8.2) Cracks w w.r prw t / SQ 10.1.(8.1.2) Coating - Complete A Incomplete @ , Lgth, of Air Pocket,.A av r.u 77 SQ 10.1 (8.2.1) Wire - Condition 4 Coating Complete d Incomplete 4' pr.u n O (8.3) PUTTONHEAD INSPECTION 4 'b- - h(8.3.4)BUTTONHEADDATA
= Discontinuous-Removed Q g
& OOD O
' = Removed for Testing O @$ = Previously Missing
= r n sing
@ = Offsize(Halformed) 4 oO {) O-b B = Bisectirig Crack C [lN--O ' NlO O O 097 A = 450 Angle slip K = Cracked (over 0.060") O S = 2 Inclined Splits O00--
1 O<m O I = Intersecting cracks UO{ ' 000 cro ri (8.3.5) Locate Anchorage Heat Code on Eketch \? O O & O O pM f? 0 00 6-6 o o O- I (8.3.6) Offsize Totals Ol Y D O B=_o__ A = ,_ K= n v-g g
-O
.. . _ f S= n O -f I
I= g (8.3.7.2) Buttonheads Found w/e O
- erd r7 (8.3.7.3) Total Effective BH _ fo _
#wr v#7 t8.4.1) ProtWdin6 BH ,j _ Missing BH L Total BH L $t f v 17 1.4.1.2.1) Continuity Test Required so Wires Identified / Marked >'/t sw r D 17 Bushint Thread Joint Line . pro /7 (9.0) Reportingt Unacceptable En&Lneer Notified NCR NO. /2 e f'WW Q.C. Review M I .
Level 1 Date 8-It- 99
' Title O C, f orpteru
i l PSC PROCEDURE SQ 8.0 i ANCHORAGE INSPECTION DATA SHEET 8.0 ( age Revision 0 o 1 ANCMORt.CE INSPECTION DOCUMENTATION PPOJECT CONSUMERS ENERGY - PAtlSABBSVt'1LLANCE NO. 7TH YEAR 25TH TENDON NO. b d} TENDON END/ BUTTRESS NO./?#4d/4 8./.'7' UNIT / (8.3.5) ANCHORhEAD I.D. Ie! NO BUSHING I.D. g /4 S ff (8.1) CORROSION INSPECTION (For Corrosion hvels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Conditiem A of5MP7 (8.1.2) Anchorage Head Level . / (8.2) Cracks # 4/# (8.1.2) Bushing Level .N A: (8.2) Cracks W// _ , , , (P.'. 2) Shims Level / (8.2) Cracks Ade ( (8.1.2) Bearing Plate Level 2 (8.2) Cracks ,</W pf,4 /87 SQ 10.1.(8.1.2) Coatins - Complete #/e IncompletapM Lgth, of Air Pocket#eftgrLv P/ SQ 10.1 (8.2.1) Wire - Conditieng Coating Completed Incomplete % sw A<Mr (8.3) BUTTONHEAD INSPECTION O (8.3.4) BUTTONHEAD DATA T ' b h* Discontinuous-Removed
$ = Removed for Testing (k (Q
g = Previously Missing n & O- U
= Protruding
[g] = Broken / Missing O bbb O = Offsize(Malformed) 4 ' ()
": n:*nnMH;*
K = Cracked (over 0.060"), O OOC ooc [iy{}co-o C}-(>O " - - 0 0 0 o S = 2 Inclined Splits I = Intersecting Cracks 00< , j000 i ers* (8.3.5) Locate Anchorage
'y g _/ .O O n' Heat Code on Sketch T f #-17
'opo 6 6-6 oog-(8.3.6) Offsize Totals B = _Q_,
A= m O O O2 O _p C= 0 i f S = ,g;L _,, I I= 0 (8.3.7.2) Buttrnheats Found s/A a O $ -// / f 7 (8.3.7.3) Total Effective BH 190 ## f-//-E7 (8.4.1) Protruding BH _d_,, Missing BH O Total BH d p f#-87 (8.4.1.2.1) Continuity Test Required A/> 41res Identified / Marked N.5 ,s.r.e?7 Bushing Thread Joint Line 4r4 @ T #-T7 Q f.,[9.0) ' Reporting: Unacceptable Engineer Notified NCR NO. y/4 g/M-U
\, _ /
Q.C. Review Level Date ] ' N Title O .C . IO%tevon
kl i PSC PROCEDURE SQ 8.0
- i ANCHORAGE INSPECTIOf4 4
OATA SHEET 8.0 Page l' o 1 [V) Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABUSVEILLANCE No. 7TH YEAR 25TH TENCON NO. UM ' TENDON END/BUTTRCSS NO. fgp/M" e5vr7 UNIT / (8.3.5) ANCHORHEAD I.D. [o/ BUSHING I.D. /f2.2/ S ff IB.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A p r v.s7 (8.1.2) Anchorage Head Level I (8.2) Cracks Ne# (8.1.2), Bushing Level / (8.2) Cracks Mu # (8.1.2)' Shims Level 1 (8.2) Cracks sow # (8.1.2) Bearing Plate Level / (8.2) Cracks ,,*' W p r.v 77 SQ 10.1.(8.1.2) Coating - Complete Incomplete rM Lsth, of Air Pocket p h e.v.r7 SQ 10.1 (6.2.1) Wire - Condition CoatingCompletewf_ Incomplete a s y p 7. O (8.3) BUTTONHEAE_ INSPECTION (8.3.4) PUTTONHEAD DATA
= Discontinuous-Removed _
.( k Qj = Removed for Testing
$ = Previously Missing -- G DG O-O 8:;"n""ai: sin, 3 . offsize(ma1 formed)
-66o o o 0 0' 99o66 g o c>6
":2*nti:n";* -OOo/ i ooo -
K = Cracked (over 0.060") O S = 2 Inclined Splits 000 " - - o O C) O I = Intersecting Cracks 0 0< ' 000 aerve7 (3.3.5) Locate Anchorage Heat Code on Sketch VN O& O 0- #4M f7 000 66 0 0 (8.3.C) Offsize Totale B= D f O
~-O 6 Op A = _,4_,_,,
K= ( o 0 ~ f ' g S= h I= M I # * (8.3.7.2) Buttonheadr Found p /A O p' 917 (8.3.7.3) Tota 1 Effective BH '90 oftVJ7 (8.4.1) Protruding BH Q._ Mirsing BH o Total BH d #'/-)' // (8.4.1.2.1) Continuity Test Required p a Wires Identified / Marked re*5 d* f f 17 Bushinn Thread Joint Line F r ef/ _.
$ T 2fr9'1 (9.0) Reporting: Unacceptable Engineer Notified NCR NGd t Y l #st 677 Q.C. Review /[ '
/
- Level I Date [*8 [ - k Title S C /AJS/[cTOX
, b@
i PSC PROCEDURE SQ 8.0 1h f ANCHORACE INSPECTION i DATA SHEET 8.0 '
/O "
Page l' o
'd Revision 0 1
ANCHORAGE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABH8VEILLANCE NO. . 7TH YEAR 25TH TENDON NO. N b D b TENDON END/ BUTTRESS NO. h*SU7f!((dMUNIT l Q.C. (8.3.5) ANCHORHEAD I.D. Sl/ U 3 3 BUSHING I.D. A,d A Sitnoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A uaev// (8.1.2) Anchorage Head Level l (8.2) Cracks ACA>d' (8.1.2). Bushing Level LIA (8.2) Cracks AA A (8.1.2)-Shims Level ) (8.2) Cracks A onc (8.1.2) Bearing Plate Level J (8.2) Cracks kQ4/g Au/#-M77 SQ 10.1.(8.1.2) Coating - Complete N/A Incomplete pia Lgth, of Air Pocket U@ AAAff #-f SQ 10.1-(8.2.1) Wire - Condition P A Coating Complete g6 Incomplete kL{ AhA/BW7 O (8.3) BUTTONHEAD INSPECTION (8.3.4) PUTTONHEAD DATA b (9 h= Discontinuous-Removed
$ = Removed for Testing D(T')
(_.) g = Previously Missing -b-hDOo O - 8: On""n%"' sing @(g-66 O ' 99o64-o = offaze(xa1fo med) -6 O O c o 6-
": $*nn' H';* -ooo, l y Ooo c> . -
K = Cracked (over 0.060") O O O O- " - -- 000 O S = 2 Inclined Splits l I = Intersecting Cracks oo-C I 000 /.s__re-uf (8.3.5) Locate Anchorage *ggg g h.O O- $AM-Zr-?,' Heat Code on Sketch (8.3.6) Offsiz Totals o oo y 6doo C . A = f,1.,,,, ( ~ - - K= M f S = .Q__, 1 = th_._ A g.zcp I (8.3.7.2) Buttonheads Found M AI/; O N 2F19 (8.3.7.3) Total Effective BH Q B #2d P7 (8.4.1) Protruding BH (d.,, Missing BH .d.,_ Total BH O [ ,gMI #i'84~79 (8.4.1.2.1) Continuity Test Required u o 141res Identified / Marked M [ 8 pA48- % Bushint Thread Joint Line //l AJf4f##7 (9.0) Reporting: Unacceptable Engineer Notified NCR NO. N/A AW846 v Q.C. Review _ 3bM Level I Date F&P7 Title der-A M . l
, Amo PSC PROCEDURE SQ 8.0 M1 1
ANCHORAGE INSPECTION
\
DATA SHEET 8.0 age i o 1 Revision 0 ANCHORAGE INSPECTION DOCUMENTATION , PROJECT CONSUMERS ENERGY - PALISABH8VEILLANCE NO. 7TH YEAR 25TH TENDON NO. dI N ^ TENDON EN0/ BUTTRESS NO. fW/A durf_ UNIT j Q.C. (8.3.5) ANCHORHEAD I.D. A I' 8W _ BUSHING 1.D. R-$6:. - <~ 1 ) Sinncff i (8..*/ CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A g~ 4a.iN} (8.1.2) Anchorage Head Level I' (8.2) Cracks QDdF (8.1.2). Bushing Level I (8.2) Cracks UnN c (8.1.2) Shims Level '2 (8.2) Cracks DOMf (8.1.2) Bearing Plate Level 2- (8.2) Cracks 1> b/M psf 9-d-h SQ 10.1.(8.1.2) Coating - Complete / Incomplete L SQ 10.1 (8.2.1) Wire - Condition d Coating Complete /gth, of Air Pocketuee3ff4Af4/6 Incomplete , O (8.9) BUTTONHEAD INSPECTION (8.3.4) BUTTOUMEAD DATA T b M = Discontinuo'.as-Removed
$l= Removed for Testing
.( Q /
's $ = Previously Missing D OOD -
t g~j ( == Broken Protrudin' /Hissin ,- O
~
0Ob
@ = Offsize(Malformed) C) O b,
" : $ *n a ";" 4O-()
-coo C}OC[' - pco~
K = Cracked (over 0.060") O
.3 = 2 Inclined Splits o-- -
--r- OO-{N "
O I = Intersecting Cracks O O-C , OQO #cr+/e O 77 '7 (8.3.7.3) Total Effective EH #7d .
.gwrat f 7 (8.4.1) Protruding BH O Missing BH f2,__ Total BH 4) pe/tr 17 (8.4.1.2.1) Continuity Test Requ p )tSWires Identified / Harked /# f #F27 f7
. #f r r? 77 Bushing Thread Joint Line Ah"/ f 7 (9.0) Reporting: Unacceptable Engineer Notified NCR NO. q/f oe./ e f7 Q.C. Review '/ Level i Date $- 29 90 Title ae i MS p r e.Te 4
. b'"\ 1 PSC PROCEDURE SQ 8.0 l'k1 s
ANCHORAGE INSPECTION 5 OATA SHEET 8.0 hage fo 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABHSVEILLANCE NO. 7TH YEAR 25TH TENDON NO. M As TENDON END/ BUTTRESS NO. f/v' N 4*'7'7' UNIT / (8.3.5) ANCHORHEAD I D. M[ 3 / BUSHING I.D. /f 2.~7 0 S ff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A ,p /W.f7 m (8.1.2) Anchora5e Head Level / (8.2) Cracks A/o d (8.1.2). Bushing Level / (8.2) Cracks M us" (8.1.2) Shims Level / (8.2) Cracks - d (8.1.2) Bearing Plate Level / (8.2) Cracks 4* 4 prs /7 SQ 10.1.(8.1.2) Coating - Complete ep__ Incomplete d,_, Lgth, of Air PocketeA w/// /7 SQ 10.1 (8.2.1) Wire - Condition -h Coating Complete ;/j Incomplete 4:4' p r-/f-r7 . O (8.3) R.UTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA s h= Discontinuous-Removed p C OO-d N f3 = Removed for Testing
\ g = Previously Missing Q = Protruding O = Broken / Missing O Ob
@ = Offsize(Malformed) 5 C) O O C) O b B = Bisecting Crack A = 450 Angle Slip g(-O00 [i 77 po C.J--
K = Cracked (over 0.060") O S = 2 Inclined SpMts OOQ "- -
-OO C) O Ia Intersecting Cracks 00-( I 000 -
u er (8.3.5) Locate Anchorage
\
g g g. se r./f-f 7 Heat Code on Sketch 000 OO (8.3.6) offsize Totals A= 4 ( } - - - K= S= 4 o f ( (8.3.7.2 Buttonheads Found -A O e r->f " (8.3.7.3) Total Effective BH 70 erM f7 (8.4.1) Protruding BH # Missing BH # Total BH o s t-/f f7 (8.4.1.2.1) Continuity Test Required so Wires Identified / Marked N prJ97 Bushing Thread Joi.nt Line pMJ/ (9.0) Reporting: Unacceptable Engineer Notified NCR NO. A/M # f-//-#7 v Q.C. Review M-Level d Date A f4-9 7 Title _ O c . sotorems'
,. b%
PSC PROCEDURE SQ 8.0 (7111 [ ) ANCHORAGE INSPECTION i DATA SHEET 8.0
! Pag \l'o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH TENDON NO. /f6 ' TENDON END/ BUTTRESS WO. /Jcd 4494 UNIT /
' Q.C.
(8.3.5) ANCHORHEAD I.D. AVd/9 BUSHING I.D. A./ A Sinnoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Ccudition A ge r // 7 7 (8.1.2) Anchorage Head Level __ / (8.2) Cracks A/##( (8.1.2) Bushing Level A //M (8.2) Cracks ela (8.1.2)LShims Level / (8.2) Cracks 4,we~ (8.1.2) Boaring Plate Level / (8.2) Cracks e# prf-/f // SQ 10.1.(8.1.2) Coating - Complete 4 Incomplete ,g' , Lgth of Air pocket 1/v ,wf/f 97 SQ 10.1 (8.2.1) Wire-Conditiongs Coating Complete d. Incomplete % p rsy-/7 (8.3) BUTTONHEAD INSPECTIOlg O (8.3.4) BUTTONHEAD DATA h= Discontinuous-Removed ( t
& OOD Oy9
[n\ $ = Removed for Testing
$ = Previously Missing Protruding d@== Broken / Missing
@ = Offaire(Malformed) 4 C) O [,- - - () (> b B = Bisec'.ing Crack j A = 450 Angle Slip OOC O K = Cracked (over 0.060") O O- OO -
77
-- - p)oC-j
-p O S = 2 Inclined Splits I = Intersecting Cracks OO-C I 000 gr r ri (8.3.5) Locate Anchorage Heat Code on Sketch
\ g .O O p r#-f 7_
000 6 oo (8.3.6) Offs Totals _ i= o c K= d -,, S= c) I=Y I (8.3.7.2) Buttonheads Found slf O # # /#7 (8.3.7.3) Total Effectivs BH '90 #f>f// (8.4.1) Protruding BH 42 , Missing BH f,2_ Total BH e) , ###V/-# (8.4.1.2.1) Continuity Test Required w e Wires Identified / Marked W 3 ##V#-f 7 bushint Thread Joint Line gruf /? {)_(9.0) Reporting: h Unacceptable Engineer Notified NCR NO. Otf-// f/ Q.C. Review I Level 8 Date A-El- 9 7 iltle O C /orPccrol
3 PSC PROCEOURC. SQ 8.0 M i ANCHORAGE INSPECTION i DATA SHEET 8.0 '
') Page fo Revision 0 1
ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH TENDON NO. 7 Z. /J/' ' TENDON END/ BUTTRESS NO. fA/4/"//~ dv77' UNIT /
/ Q.C.
(8.3.5) ANCHORHEAD I.D. /4/ Qd BUSHING I.D. 8Z df/> Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A g 97f7 (8.1.2) Anchorage Head Levet / (8.2) Cracks A/ose-(8.1.2). Bushing Level / (8.2) Cracks A h r (8.1.2) Shims Level L (8.2) Cracks er (8.1.2) Bearing Plate Level 2. (8.2) Cracks 44 w / de-r.7 97 SQ 10.1.(8.1.2) Coating - Complete 4 Incomplete af_, Lgth, of Air PocketpA '
,4 r 7-97 SQ 10.1 (8.2.1) Wire - Condition p Coating Complete d Incomplete g4 pr r 97 (8.3) BUT'ONMEAD INSPECTION O
(8.3.4) BUTTONHEAD DATA gL,4 T b D h= Discontinuous-Removed j Q D O'OD O t J3L= Removed for Testing d $ = Previously Missing
= Bro n sing 3 = offs 1 e(Ha1 formed)
": m'%n Et;* oc)Oc[
OOq g<3o6 o<> o - K = Cracked (over 0.060") g S = 2 Inclined Splits 3 00 - - -- OOC o 1 = Intersect.ing Cracks O0<.' ( ' 000 #s7g7 (8.3.5) Locate Anchorage Heat Code on Sketch \ O bO O prf79? (b.3.6) offalze Totals
.s o00 6 oo A= M g
~ - -
K = _Q__ f , S= L l 1= c (8.3.7.2) Buttonheads Found p/4 O cer#7 (8.3.7.3) Total Effective BH ' 9a essf 7#7 (8.4.1') Protruding BH .4 _ Hissing BH ,d__ Total BH M ger1ff e< (8.4.1.2.1) Continuity Test Required NO Wires Identified / Harked ger177 Bushing Thread Joint Line gger f ? # 7 (9.C) ' Reporting: Unacceptable Engineer Notified NCR NO. A/3r #ef117 u Q.C. Review Level 1 Date .A _f [- N Title /~) C mvortrM
, PSC PROCEDURE SQ 8.0 j g ANCHOU GE INSPECTION 1 DATA SHEET 8.0 [\ P ge f o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY 'PALISABBBVEILLANCE NO. 7TH YEAR 25TH TENDON NO. 7E BF TENDON END/ BUTTRESS NO. ,r,yrt)/erafr rr ' UNIT / l Q.C. (8.3.5) ANCHORHEAD 1.D. SV/M$ BUSHING I.D. qMa , , , _ _ Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.bQ 8.1) (8.1.1) Buttonheads Condition A yTMr (S.1.2) Anchorage Head Level 1 (8.2) Cracks Abot (8.1.2), Bushing Level #/A (8.2) Cracks w// (8.1.2) Shims Level 1 (8.2) Cracks /m d (8.1.2) Bearing Plate Level 1 (8.2) Cracks m 4" p r4/7 SQ 10.1.(8.1.2) Coating - Complete 4 Incomplete pg Lgth of Air Pocket. M/ f.4.pp SQ 10.1 (8.2.1) Wire - Condition 4 Coating Complete _ Incomplete % , rg 17 O (8.3) BUTTONHEAD INSPECTION _ (8.3.4) BUTTONHEAD DATA T b 6
= Discontinuous-Removed (')
[$ = Re.noved for Testing h [O D OOD OG t g = Previously Missing
= Bro n i sing
@ = Offsize(Halformed)
B = Bisecting Crack D () O ( - Q (} h A = 450 Angle Slip -OOO; l - 00 O- 3 K = Cracked (over 0.060") O S = 2 Inclined Splits
') 00 " - --
O{}C O I = Intersecting Cracks OO-C 000 << retr ( , (8.3.5) Locate Anchcrage Msat Code on Sketch
\ O& OO je Fl.17 000 00 (8.3.6) Offsizo Totals f
B= A A = ,,,d_, ( ~ - - K= O- r S= c
;8.3.7.2 But enheads Found wZ O #e/J'7 pe r-m (8.3.7.3) Total Effective BH ' 9B (8.4.1) Protruding BH Q,_,, Missing BH O Total BH /) p f4f/
(0.4.1.2.1) Continuity Test Required u Wires Identified / Harked >@ 3 p t:l f7 BushinR Thread Joint Line _ #7M f/ (9.0) Reporting: Unacceptablo Engineer Notifled NCR NO.gle # Tlf7 -- Q.C. Review Level I Date 8 97 Title O c miccerod l
i M j 3 A HORA E NSPE T 0 t DATA SHEET 8.0 i Page l' O 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH TENDON NO. Bl 2.9 TENDON END/ BUTTRESS NO. #W/ urnAnury UNIT l Q.C. (8.3.5) ANCHORHEAD I.D. - 8 9 //5' BUSHING I.D. Q.],,;?C// Signoff (8,1) CORROSION INSPECTION,(For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition ,,A $19 J40 (8.1.2) Anchorage Head Level I (8.2) Cracks 94.ar (8.1.2). Bushing Level I (8.2) Cracks ueur (8.1.2) Shims Level 1 (8.2) Cracks uew (8.1.2) Bearing Plate Level 1 (8.2) Cracks u m an N 14 SQ 10.1.(8.1.2) Coating - Completa V Incomplete Lgth, of Air Pocketseg_4c f.14S SQ 10.1 (8.2.1) Wire - Condition A Coating Complete / Incomplete pa 9197 ye O (8.3) BUTTONiiEAD INSPECTION (8.3.4) BUTTONHEAD DATA p 4Ep / g T h= Discontinuous-Removed ph .h (). O $ = Removed for Testing Y h $ = Previously Missing & OOD -
= Bro n sing
@ = Offsize(Malformed)
B = Bisecting Crack D QQ ( ' () O A = 450 Angle Slip --000 l - O K = Cracked (over 0.060") O g M}OD - - p)00--
-0 O S = 2 Inclined Splits e,.
I = Intersecting Cracks o - OO-C I 000 Men (8.3.5) Locate Anchorage Heat Code on Sketch
\y g h.O O *G_f:,f:.97 000 OO (8.3.6) Otisiz Totals _
i= m c K= # f S = .jlllf_,,,,_ I X=# _q (8.3.7.2) Buttonheads Found v/A _ 280 WNM (8.3.7.3) Total Effective BH iG ## 9+97 (8.4.1) Protruding BH _R.,, Missing BH _,,flL,,, Total BH ,,J Aff L-/_f.,7 (8.4.1.2.1) Continuity Test Required Yf5 Wires Identified / Marked )'If A# Mr>
.gM Bushing Thread Joint Line E79J-97 g (9.0) Reporting: Unacceptable Engineer Notified NCR NO.A//M M b?N Q.C. Review N b. Level I Date 9597 Title /G6 M d- .
b~~O g PSC PROCEDURE SQ 8.0 1R ANCHORACE INSPECTION i t DATA SHEET 8.0 (" P ge fo 1 Revision 0 ANCHORAGE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH , YEAR 25TH TENDON NO. ) /-29 TENDON END/ BUTTRESS NO. #/644 } 4M UNIT / / acn Q.C. (8.3.5) ANCHORHEAD I.D. /S V / 3[ BUSHING I.L. A//A Sinnoff (8.1) CORROSION INSPECTION (For Corrosion Le'rels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads condition A p 9 J r7 (8.1.2) Anchorage Head Level / (8.2) Cracks eve r (8.1.2). Bushing Level M4 (8.2) Cracks p /A (8.1.2) Shims Level I' (8.2) Cracks dewa-(8.1.2) Bearing Plate Level I (8.2) Cracks pes # p r7.ff SQ 10.1.(8.1.2) Coating - Complete / Ir. complete Lgth, of Air Pocket w s f777 SQ 10.1 (8.2.1) Wire - Condition 4._ Coating Cotuplete d Incomplete p.977 (8.3) BUTTONHEAD INSPECTION O (8.3.4) BUTTONHEAD DATA ) M= Discontinuous-Removed Q .h Q $ = Removed for Testing g = Previously MissinS 1
/
D OOD O Q = Protruding O = Broken /Missins O bb O = Offsize(Malformed) B = Bisecting Crack D () O ( ~ () O h A = 450 Angle Slip -O{} l O O-K = Cracked (over 0.060") O 000' 97 - - 000 o S = 2 Inclined Splits I = Intersecting Cracks - {) O- I
>O r ts r>
(8.3.5) Locate Anchorage Heat Code on Sketch \ )g gg . 9 s 9 97 000 1 6 OC (8.3.6) Offsize Totals , A. o 9- g 9'~/
- -g- -. 2 .
jL I= 0 # I - (8.3.7.2) Buttonheads Found N/A O pf 7 f/ , (8.3.7.3) Total Effective BH '90 .g49 7 t7 (8.4.1) Protruding BH d_,, Missing BH O Total BH ,Q_,_ # 9-7 17 (8.4.1.2.1) Continuity Test Required p'#f Wires Identified / Harked WJ pf 717 MlGt fd/41vt,(J Bushing Thread Joint Line per f-717 (9.0) Reporting: Unacceptable Engineer Notified NCR NO. p M ,fr 9 7 9 7 L.) Q.C. Review hMSMb Level I Date / 8- Y-9 9 Title _ M8'A A A *
, bM
.)
PSC PROCEDURE SQ 8.0 h ANCHORAGE INSPECTION 1 DATA SHEET 8.0 f ,
~
ge l'o 1 Revision 0 ANCHURACE INSPECTION DOCUMENTATION PROJECT CO$SUMERS ENERGY - PALISABH8VEILLANCE NO. ,,,_ 7TH YEAR 25TH H TENDON NO. ) 2 2.3 ~ TENDON END/ BUTTRESS NO. JarrSNV/r UNIT &M / I Q.C. (8.3.5) ANCHORHEAD I.D. g ~552 - sussiac I,0, ga /9 7 Simnoff (8.1) COR!10SION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A e r.n.n (8.1.2) Anchorage !!ead Level 1 (8.2) Cracks a#4af (8.1.2). Bushing Level i (8.2) Cracks p *~ (8.1.2) Shims Level / (8.2) Cracks a w d (8.1.2) Bearing Plate Level 2 (8.2) Cracks - m ar g rvy.17 SQ 10.1.(8.1.2) Coating - Complete c%t. Incomplete g Lgth. of Air Pocket.-A ers f7 ' SQ 10.1 (8.0.1) Wire - Condition, # Coating (':mtplete ,pt Incomplete 1) f r.n.f 7 3 (8.3) BUTTONHEAD INSPECTION O (8.3.4) BUTTONHEAD DATA I
= DiscontinWous-Removed h($=RemovedforTesting ..(#} h .
[\ g = Previously Missing MDQOOD O 8:i,"n'"4"' sin, -660 g706 3 . Offs we( m formed) -d 00 ( 10 O
. b-
":$*nn'n*;" -OOq ' -
(c>oc>- , g = Cracked (over 0.060") S = 2 Inclined Splits O --
')OO-- - - - -
--00 0 O I = Intersecting Cracks -OO C ,
000 oe r.i9-97 (8.3.5) Locate Anchorage Heat Code on Sketch ' O& O O rw C0 T
.*'"4' 00 0 O 7 (8.3.6) Offsize Totals B. e y suuc i f'
.QOf -O b D I
A= L ._/ t .io, 6.10,, E- h--{ ^ Yg
- g. o S = _,c__ f,
% y x = .a__. pz +,,
(8.3.7.'O Buttonheads Found N/A O gr r.er tr (8.3.7.3) Total Effective BH if9 end EV717 (8.4.1). Protruding BH _p_., Missing BH / Total BH / p f/JJ7 (8.4.1.2.1) Continuity Test Required wo Wires Identified / Marked 7'# 'S .pr f./3 *97 Du-hinx Thread Joint Lino g r.n M _ (9.0) Reporting: ec Unacceptable Engineer Notified NCR NO. /s .d5 f / 7 F7
'w/
Q.C. Review .dMI a Level I Date 8 24- 97 Title Q C lAnPetr04
l i bM PSC PROCEDURE SQ 8.0 in i ANCHORAGE INSPECTION i
- DATA SHEET 8.0 JUNE 6, 97 Page 1 1
\
Revision 0 ANCHORAGE INSPECTION DOCUMENTATION PROJECT CONFt1MERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH TENDON NO. 01
- d ' TENDON END/ BUTTRESS NO. .rW/NrAR E turT UNIT /
Q.C. (8.3.5) ANCHORHEAD I.D. BP 383 BuSHINo I.D. 82.I R Sinn3ff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition R w H2,n (8.1.2) Anchorage Head Level 1 (8.2) Cracks ved (8.1.2). Bushing Level I (8.2) Cracks uour (8.1.2) Shims Level l (8.2) Cracks usAd (8.1.2) Bearing Plate Level L (8.2) Cracks vo u e4 9 #t U SQ 10.1.(8.1.2) Coating - Complete pl^ Incomplete 4# Lgth, of Air Pocketp/A &A 9 la..t ? SQ 10.1 (8.2.1) Wire - Condition MA Coating Complete A_lA., Incomplete h/A n 982M O (8.3) BUTTONHEAD TNSPECTION (8.3.4) BUTTONHEAD DATA @
= Discontinuous-Removed
= Removed for Testing 4 D 00
\ $ = Previously Missing %
8: 02""a": sin, -66o a . 0ffsize(Matforned) ccyOc[99c)66 c .cy 6
":S*nn:n";* l -OOo -
oC o - x = Cracked (over 0.060") O S = 2 Inclined Splits O 00-" - -
-OOD O I = Intersecting Cracks 00{ '
000 eo nzu (8.3.5) Locate Anchorage Heat Code on Sketch
\ o OO e/ stem 000 00 (8.3.6) Offsiz Totals , ,
A= 47 #4- I
. x=p e{ r S-Y S= M I
I= erf (8.3.7.2) Buttonheads Found A/ /d O 4dS/199 (8.3.7.3) Total Effective BH 69 M7VlW (8.4.1) Protruding BH fu Missing BH _,,O_ Total BH b ##7-/2 t( (8.4.1.2.1) Continuity Test Required p 4llP Wires Identified / Harked @5 #9a-79 Bushint Thread Joint Line # 94140 (9.0) Reporting: Unacceptable Engineer Notified NCR NO A//A //4b/2E Q.C. Review -( Level I Date 16 Y4') ! Title M&#.,A.A-
, Mo PSC PROCEDURE SQ 8.0 1h 1
ANCHORAGE INSPECTION
\
OATA SHEET 8.0 ( Page fo 1 Revision 0 ANCHORACE INSPECTICN DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH TENDONNO.OI"Y7 ' TENDON END/ BUTTRESS NO. DBM C. QOTT UNIT f Q.C. (8.3.S) ANCHORHEAD I.D. BV 717 SUSHING I.D. M/A Sir.noff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A de/M&[f (8.1.2) Anchorage Head Level l ~ (8.2) Cracks d eW (8.1.2). Bushing Level 1//A (8.2) Cracks ac$ h/A Ya T (8.1.2) Shims Level / (8.2' Cracks om> E (8.1.2) Bearing Plate Level / (8.2) Cracks J Nr y#ti 479 SQ 10.1.(8.1.2) Coating - Complete u_A, Incomplete AJ// Lgth, of Air Pocket. Eff,/##A20ff SQ 10.1 (8.2.1) Wire - Condition gad Coating Complete 2f/ Incomplete g p w a zz-fp O (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTf0NHEAD DATA T b h= Discontinuous-Removed g .h (')
$ = Removed for Testing g g
$ = Previously Missing 6 OOD -
= Bro n i sing O = Offsize(Malformed) 4 OO C
() -(> b. B = Bisecting Crack A = 4so inste Slip OOq l - O-O O - K = Cracked (over 0.060") O S = 2 Inclined Spli6.s O OO- - - 000 O I = Intersecting Cracks OO-C ; 000 - jo<.e.ury (8.3.5) Locate Anchorage Heat Code on Sketch ' OO & d#/#~'A/ T 000 6-b)o o 9-- (8.3.6) Offsiz Totals A= 0 g ' Q. - - K= 6 f I S= o I I- O (8.3.7.2) Buttonheads Found 4)/A O /mR2# (8.3.7.2) Total Effective BH 87 p 8-32' N g46 n47 (8.4.1') Protruding BH O Missing BH f Total BHM / /A46447 as162247 (8.4.1.2.1) Continuity Test Required 1/B Wires Identified / Marked P6 Bushing Thread Joint Line ))/A A/A8C47 (9.0) Reporting: Unacceptable Engineer Notified NCR NO.v/A /jfM9 Q.C. Review I N b Level X Date 9 /3-97 Title /ti:/A N .
M\ 3 ' AN HO NP TbN N i OATA SHEET 8.0 <w - ( JUNE Page6,1Of 11997 k>) Revision 0 ANCHORAGE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADH8VEILLANCE NO. 7Th YEAR 25TH TENDON NO. O S- 41 TENDON END/ BUTTRESS NO. J%'M/Mee r /vr7, UNIT /
/ 'uscsLo Q.C.
(8.3.5) ANCHORHEAD I.D. 6P SV? BUSHINo I.D. Blas ([Tt.os sts)j Stenoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1 1) Buttonheads Condition A wMT (8.1.2) Archorage Head Level I (8.2) Cracks podF (8.1.2). Bushing Level I (8.2) Cracks uwt - (8.1.2) Chims Level 2. (8.2) Cracks _ re e r (8.1.2) Bearing Plate Level 1- (8.2) Cracks sie or an 9 9-U SQ 10.1 (8.1.2) Coating - Complete d Incomplete s/4 Lgth, of Air Pocket w h4f4-9; SQ 10.1 (8.2.1) Wire - Condition A Coating Complete fLA Incomplete >M ' xn t 9 9; (8.3) BUTTONHFAD INSPECTION O (8.3.4) BUTTONHEAD DATA p h@= Discontinuous-Removed
= Removed for Testing Q '
{ V
)
$ = Previously Missing I
OoD - 8 : %2'"n%"' sing -66 o 99o6 3 0ffs ue(Mo uo med)
":nr:35n";*
-6oc c ooq y
io o o-o O 6-K = Cracked (over 0.060") O S = 2 Inclined Splits O-( >o- - -- OOC i o X = Intersecting Cracks oo{ , 000 - >, tv (8.3.5) Locate Anchorage Heat Code on Sketch \ g g .o- AF1 9 o oo 6-6o0 (8.3.6) Offsize Totals _
)
A= M ( - - - K = __gL__ ,. g S= A t x= c (8.3.7.2) Buttonheads Found u/A O I (4 **M-" 9 e -> 63 (EA fittb#4 p,9 9 9 7 (8.3.7.3) Total Effective BH (8.4.1) Protruding BH O Missing BH @ Total BH 0 pf M 97 (8.4.1.2.1) Continuity Test Required eso Wires Identified / Marked WI /EtL-fl BushinR Thread Joint Line N/9-f -f 7 (9.0) Reporting: @ Unacceptable EngineerNotifiedNCRNO.N/A wr
- M7 N) /
Q.C. Revicw 2h& Level, S Date 9-[ k7 Title 26*d 600
kl. PSC PROCEDURE SQ 8.0 W., I %NCHORAGE INSPECTION DATA SHEET 8.0 Page l' o 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADH8VEILLANCE NO. 7TH nAR 25TH TENDON NO. h 3 - 4 1 TENDON END/ BUTTRESS NO. T~IELh[OCMC,1dTTUNIT Q.C. (8.3.5) ANCHORHEAD I.D. IW (> / f BUSHING I.D. Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition R A4/B M W (8.1.2) Anchorage Head Level I (6.2) Cracks LO DE (8.1.2) Bushing Level o /A (8.2) Cracks hiA (8.1.2) Shims Level I (8.2) Cracks A/o M E , (8.1.2) Bearing Plate Level I (8.2) Cracks A/O M L pf 82 f47 SQ 10.1.(8.1.2) Coating - Complete @,,, Incomplete A A Lgth, of Air Pocketl// Ahitf7 SQ 10.1 (8.2.1) Wire - Conditio.4JA4 Coating Complete FJ Incomplete p/A jui 6 2(4) O (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA T b b h= Discontinuous-Removed [ Q J23l = Removed for Testing O N V $ = Previously Missing b & OOC 8:%2""nn"'.in, @ 6 0< 99 o 6<l>6- - 3 0ffsue(Ha1forned> . c-6 O O c% 9 po 00c>-
"-n:*nn'H";" -OOO i K = Cracked (over 0.060") O H')OO I S = 2 Inclined Splits lOOO O I = Intersecting Cracks -0 0< ,
000 +2 <-77 (8.3.5) Locate Anchorage - 0 0 & ' O O rw e4 8-"# Heat Code on Sketch I T
OO D-O O oy (8.3.6) Offsize Totals B. o f
{ -06 Op A._e_ K= 0 S = _Q,, /Mps@ I I = _jilL,,,_ (8.3.7.2) Buttonheads Found NM/4 O ,aes " <-77 Ap #-2 r-97 (8.3.7.3) Total Effective BH A9 (8.4.1) Protruding BH d Hissing BH [ Total BH [ tuf#-M9 (8.4.1.2.1) Continuity Test Required A> O Wires Identified / Marked 55 Mf2( 77 Bushing Thread Joint Line a,4 # 4;f & 2 M P/ (9.0) Reporting: Unacceptable Engineer Notified NCR NO. M suf88&M
%)
Q.C. Review A M D. Level Y Date 8-k7 Title / #dCv.A 7)d~
Au l PSC PROCEDURE SQ 8.0 i- ANCHORAGE INSPECTION
\ '
DATA SHEET 8.0
/~'N PageU"E 1 06, p17 b Revision 0 ANCHORAGE INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABBSVEILLANCE NO. 7TH YEAR 25TH c TENDON NO. B 3 -5 l ' TENDON END/ BUTTRESS NO. JW/#tM A 9077 UNIT I Q.C.
(8.3.5) ANCHORHEAD I.D. BM 3 M BUSHING I.D. G E 18 7 Signoff (8.1) CORROSION INSPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition N A41 ?$ U (8.1.2) Anchorage Head Level I (8.2) Cracks NO MC (8.1.2). Bushing Level I (e.2) Cracks AbAE (8.1.2)' Shims Level ) (8.2) Cracks No F'E (8.1.2) Bearing Plate Level "L (8.2) Cracks A>0 N E )# 9-F-97. SQ 10.1.(8.1.2) Coating - Complete R Incomplete ulJ Lgth, of Air PockeW M 94 M SQ 10.1 (8.2.1) Wire - Condition AN Coating Complet#/f_, Incomplete #/A4 AA M-11._ (8.3) BUTTONFE1D INSPECTION O (8.3.4) BUTTONHEAD DATA T b M= Discontinuous-Removed Q
/~
C) J3L= Removed for Testing
$ = Previously Missing DOOOD O
= Bro sing O = Offsize(Malformed)
B = Bisecting Crack 4 0O C NW O O b \ A = 4so Angie Slip --(}OO l Xl0 3 0 O- t K = Cracked (over 0.060") O S = 2 Inclined Splits O OO -- -
-p0 0 O I = Intersecting Cracks 00< ,
>OO 4/ 78 9 (8.3.5) Locate Anchorage Heat Code on Ske&.ch
\) -(m 00 Ni@ 8- 9 '
000 OO (8.3.6)Idffsi Totals
^ - @- *- y<'97 -
(8.3.7.2) Buttonheads Found
=:fr- Md O
i er N4 (8.3.7.3) Total Effective BH 90 Wo M 9 (8.4.1) Protruding BH C Hissing BH Jd Total BH M # # 9- e-7 (8.4.1.2.1) Continuity Test Required *>6 Wires Identified / Marked frf */P-3-70 Buching Thread Joint Line M#-0, (9.0) Reporting: Unaccaptable Engineer Notified NCR NO. AA.A Wi Q.C. Review /CN. / h b Level,, Y Dato 9 9-97 Title /.EA /0G -
i k i PSC PROCEDURE SQ 8.0 M1 ! \ ANCHORAGE INSPECTION OATA SHEET 8.0 ( Page f0 1 Revision 0 ANCHORACE INSPECTION DOCUMENTATION P30 JECT CONSUMERS ENERGY - PALISABB8VEILLANCE NO. 7TH YEAR 25TH t%46 TENDON NO. D J-7/ _ TENDON END/ BUTTRESS NO. M6-d//-3 earr UNIT /
/ Q.C.
(8.3.5) ANCHORHEAD I.D. /8/ (7d BUSHING I.D. A0 Signoff f (8.1) CORROSION T'ISPECTION (For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttonheads Condition A p MS7 (8.1.2) Ancho' age Head Level / (8.2) Cracks A aw / E (8.1.1). Bushing Level x//e (8.2) Cracks -/a (8.1.2)' Shims Level '/ (8.2) Cracks //ow# (8.1.2) Bearing Plate Level 1 (8.2) Cracks e r dreI.r#7 SQ 10.1.(8.1.2) Coating - Completag Incompleter/A Lgth, of Air PocketM rs-M SQ 10.1 (8.2.1) Wire-Conditiov/dt, Coating Comp'leted Incomplete e/A serf tv O (8.3) BUTTONHEAD INSPECTION (8.3.4) BUTTONHEAD DATA h= Discontinuous-Removed
$t= Removed for Testing
(
-D-C'> D OOD d>-b-t
\ g = Previous 1r Missing 8:;"n"2"' sing -66 oc g<3o6 o = 0ffsise(xa1forned)
" : "!:"nn' n";*
K = Cracked (over 0.060") S = 2 Inclined Splits o coOc%[99o66 o oco 0 --
--r-OOC p<> o-o I = Intersecting cracks --OO-C '
DOO .f r r r7 (8.3.5) Locate Anchorage Heat Code on Sketch
' O& b ON T e*#'
e '000 6-b <g o9-(8.3.6) Offsize Totals f y 1 - i A. o Kw a % 9 . _ S = _,g_,,, I
- x. o (8.3.7.2) Buttonheads Found M _ O 5dII ff_.
(8.3.7.3) Total Ef fective BH ' 90 _, dw F T 7 7_ (8.4.1) Protruding BH d Missing BH .gp.L., Total BH e) #e r I-f 7 (8.4.1.2.1) Continuity Test Required uo Wires Identified / Marked X 5 dw f #f7_ Bushint Thrend Joint Line #t/ pN#1_
. (9.0) Reporting: Qc Unacceptable EngineerNotifiedNCRNO.[A je r r/2 O
Q.C. Eeview A N-!bll Level L Date 99-i7 Title de m or c rof
bD PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION bl DATA SHEET 8.3 JUNE 6, 1997 i
\
O- Page 1 Of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADES SURVEILLANCE NO. 7% YEAR 25Td TENDON NO. V Z // TENDON END/ BUTTRESS 30. XWev'/np UNIT / BEARING PLATE I.D. NO. A/eM # ova / The bearins Plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketen all visible cracks. On BUTTRESS / DOME, this edge is up. O Vertical Tendon, is toward reactorthis or O o center of containment. J
,A/D g*/f A' A Qu sub Y
O O 1 BEARING PLATE Q.C. Signoff Mb b //mD Date 7./ .S 7 litle / 6 ~f b o d-. Q.C. Review Level 6 Date /**Y-77 TLtle th00,,G.A '
k7,6 PSC PROCEDURE SQ 8.3 i CONCRETE INSPECTION DATA SHEET 8.3 1%g
,.s ._
JUNE 6, 1997
;f Page 1 of 1 \ Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALTEABFE SURVEILLANCE NO. 71H YEAR 251H TENDON NO. V-Ed TENDON END/ BUTTRESS NO. N*'d NM UNIT /
BEARING PLATE I.D. NO. po s t #b * > The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or O o . g] center of containment. O Of 6/dj t'h&.b O O BEARING PLATE Q.C. Signoff M h. 8e Date 9* #'I 7 Title dEd Od. em. Q.C. Review ' M[ Lovel I Date /0*Y D Title N6 4., Q,4,
b2,7 PSC PROCEDURE SQ 8.3 1 CONCRETE INSPECTION g DATA SHEET 8,3 s JUNE 5, 1997 'O Page 1 of 1 R' ision 0 CONCRETE INSPECTION - INSPECTION DOCb'4ENTATION PRNECTCONSUMERS ENERGY - PALISADFS SURVEILLANCE NO. 7E YEAR 25m TENDON NO. //2d TENDON END/ BUTTRESS NO. S M ,/7zu* UNIT / BEARING PLATE I.D. NO._ dox/# Fovph The bearinE plate shall be oriented as shown below. Pl'ce a the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or O O _ centor of containment. ye C//6Ab
~
j ~ o VA/) O O OEARING PLATE Q.C. Signoff AU/ h. M-M Date 7. 7.f 97 Title /M d?C .
^ ,e3 Q.C. Review 2--- > Leve Date 8 28- 9 7 Title &c . 1 0rP e c r &JE
An i PSC PROCEDURE SQ 8.3 Il'L, CONCRETE INSPECTION DATA SHEET 8.3 k JUNE 6, 1997 p Page 1 of 1 (. Revision 0 CO'1 CRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADES SURVEILLANCE NO. 71H YEAR 251H TENDON NO. I /2[. TENDON END/ BUTTRESS NO. /c~/r<d /m77eA UNIT /
/
BEARING PLATE I.D. NO. A/0// / eve;4 The bearing plate shall be oriented as shown below. P1'ce a the location of the bearing plate identification on the sketch below. Sketch all visible cracks, On BUTTRESS / DOME this edge is up. Vertical Tendon, this is toward reactor or o o center of containment. O
/1/0 d/fN$
jfodf o o BEARING PLATE Q.C. Signoff 8 d " h C Y Date 7*//*77 Title /n3 Ad.
. . GW
- Level Date N-
- TLtle e3 c- msPEcref
i l D % l PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION 11% l , l DATA SHEET 8.3 i JUNE 6, 1997 O Page 1 of 1 O Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECTCONSUMERS ENERGY - PALTRADE9 SURVEILLANCE NO. 71H YEAR 251H TENDON NO. 1/2A/9 TENDON END/ BUTTRESS NO T//0/,/T0/ d UNIT / BEARING PLATE I.D. NO. [3N The bearing plate shall be oriented as shown below. Pl' ace the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or O o , center of containment. jt)O WAW
>C O O t
BEARING PLATE Q.C. Signott _/gMr D. 6-4 Date F-/-9 7 Title /IAh SC.. Q.C. Review M Level I Date Iw V 9k Title A164 ,. 4 Aa
A$o PSC PROCEDURE SQ 8'.3 yg CONCRETE INSPECTION g-- DATA SHEET 8.3 g JUNE 6, 1997 c Page 1 of 1
. Revision 0 ,
CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECTCONSUMERS ENERGY - PALISADES SURVEILLANCE NO. 71H YEAR 251H TENDON NO. /-dY/ TENDC 1 END/ BUTTRESS NO. f74'c aarnme UNIT / BEARINO PLATE I D. NO. /VdM M*'4 The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or o o center of containment. W/ 664 l'. '(.S , huW.b O O Bi'RINC PLATE Q.C. Signoff d J a ')hr. 4 _ Date 8-M7 Title /.44) 44-Q.C. Review + 3 Level-' Date l#'Y D Title /H6M. Q A
Am PS
C. PROCEDURE
SQ 8.3 CONCRETE INSPECTION 1U-a DATA SHEET 8.3 JUNE 6,-1997-
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j 3 -. Page 1 of 1 (' Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECTCONSUMERS ENEP2 - PALTSADR9 ' SURVEILLANCE NO. 7E YEAR 25m TENDON NO. Y.IT Y TENDON END/ BUTTRESS NO. _ T/4//fd/ UNIT / BEARING PLATE I.D. NO. A / o N E ## W p The bearing plats shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or o o center of containment.
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po cwaxS Foud O O + BEARING PLATE Q.C. Signoff M D. NN Date F /- 7 7 Title -- / E dl, 3 , (G ).
.Q.Ci-Review ' k- [ N Level I Date 18 Y M7 Title- A dd' . G.4
1 PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION DA DATA SHEET 8.3 t JUNE 6, 1997 f Page 1 of 1 ( Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADFS SURVEILLANCE NO. 73I YEAR 25n1 TENDON NO. V'- cf T- ~88/ TENDON END/ BUTTRESS NO. Me'd /do7 h *f UNIT / def//17 ' BEARING PLATE I.D. NO. M M /~o u d-The bearing plate shall be oriented as shown below. P1'cea the location of the bearing plate identification on the sketch below. Sketch all visible cracks. O On edge BUTTRESS is up. / DOME, this Vertical Tendon, this is toward reactor or O o center of containment. O # W WJ twa O O BEARING PLATE Q.C. Signoff M h AM Date 7-/2'I7 Title 6!'ei ,od . p. (
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Q.C. Review - Level I Date @ '/ 9 7 TLtle /VG4. Q.A.
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A% PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION gg' DATA SHEET 8.3 $ JUNE 6, 1997 (_} (/ Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISABFS SURVEILLANCE NO. 71H YEAR 25H1 TENDON No. 20 6d TENDON END/ BUTTRESS NO. 88 /D Ar7' UNIT / BEARING PLATE I.D. NO. /'7 8 The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. O Vertical Tendon, is toward reactorthis or O o center of containment, n- ( x l~oJ Nb k O O BEARING PLATE Q.C. Signoff h N. Date T-2/* 9 Y Title dEd4 Sd. r\ Q.C. Review /[ - Level I Date 8-86-97 Title a c.. Er/rt7DX
M PSC PROCEDURE SQ 8.3 lg CONCRETE INSPECTION 3 DATA SHEET 8.3 \
;0NE 6, 1997 p) 6 kJ Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PAI T9ADES SURVEILLANCE NO. 7W YEAR __25m TENDON NO. 7D 8D TENDON END/ BUTTRESS N0./7*'d 84v7 UNIT /'
f BEARING PLATE I.D. NO. A M The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. O Vertical Tendon, is toward reactorthis or O o center of containment. y ('
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foVAd O O BEARING PLATE Q.C. Signoff [ N / b_. N s> d Date Title &M I, O Q.C. Review / .# tevel I Date 8-El- 9 7 Title dC. lostttTot
s AM PSC PROCEDURE SQ 8.3 ) g~ CONCRETE INSPECTION DATA SHEET 8.3 \' JUNE 6, 1997 Page 1 Of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION I'ROJECTCONSUMERS ENERGY - PAlicADER SURVEILLANOE NO. 7711 YEAR _75Di TENDON NO. 2 I )F* TENDON END/BUTTRES3 NO. f*V// w UNIT / BEARINU PLATE I.D. NO. AWAr=~ A~osw A The bearinE plate shall be oriented as shown below. Place the location of the betring plate identification on the sketch below. Sketch all visible cracks. On BUTTRES3/DONE, this
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ed 6 e is up. OVerticalTendon,this is toward reactor or O o center of containment. NP ff/CN fas/Wh O O BEARING PLATE Q.C. Sitnoff 8d h 4M7 _ Date F- 94 7 Tit 19 /mk M. Q.C. Review M I Level _ ( Date 8-/(-[9 T1 tie O .C, - /MrA~t TO4
PSC PROCEDURE SQ 8.3 $ T HE 8 k i JUNE 6, 1997 Page 1 of 1 Os i Revision 0 CONCRETE INFPECTION - INSPECTION DOCUMENTATION PROTECT CONSUMERS ENERGY - PALISADFA SURVEILLANCE No. 7W' YEAR _25m TENDON NO. ARhF* TEwDON END/suTTREss no. D B07T gek UNIT ) BEARING PLATE I.D. NO._ A F The bearing plate shall be oriented as shown below. P1'ce a the location of the bearing plate identification on the sketch below, sketeb all visible cracks. On BUTTRESS / DOME, this i edge is up. Vertical Tendon, this [ S** ,9 is toward reactor or o o center of containment. 90 CLAc.ts FDcMO 4
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.i - 0 0 4 BEARING PLATE Q.C. Signoff , Date g.2 6 97 Title O Ci IMI/ ECTO /t Q.C. Review _ANhb Level M ',_ Date T Ed f7 Title. j@a 2DL [
Asn PSC PROCEDURE SQ 8.3 CONCAETE INSPECTION D1 DATA SHEET 8.3 g JUNE 6, 1997 (_') \d Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSIME*RS EhTRGY - PALISADES . SVRVEILLANCE NO. 711I YEAR 25T11 TENDON NJ. d[ Ad TENDON END/BUTTRE30 NO. 5#4 /A 4v77~ UNIT / BEARING PLATE I.D. NO. AF The bearin5 Plate shall be oriented as shown below. P1'ce a the location of the bearing plate identification on the sketch below, sketch all visible cracks. O Onedge BUTTRESS is up. / DOME, this Vertical Tendon, this pF' is toward reactor or o o , center of containment. O v No C2.kb f*00Pb O O t 1 BEARING PIATE Q.C. Signoff I - I V Date 2h#[h Title C2 c_ _ i or mra#
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Leve1 T Date PJ9 97 Q.C. Review S/ .h i Titio Nel /Oct. i
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MS, ' PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION g 6 DATA SHEET 8.3 $ : JUNE 6, 1997 Page 1 of 1 O_ Revision 0 , CONCRETE INSPECTION - INSPECTION DOCUMENTATION ; PROJECT CONSLMERS ENERGY - PAlf CADER SURVEILLANCE (10. 77H YEAR --251H TENDON NO. diab TENDON END/DUTTRESS NO. M o A /d d w r UNIT /
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BEARING Pt. ATE I.D. NO. N [ ,,,, j The bearing plate shall bs oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. i On BUTTRESE/DONE, this edge is up. Vertical Tendon, this is toward reactor or O o , . enter of containment. O $ YvN Y'
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O O BEARING P!. ATE Q.C. Signoff A$$JN. $$ _ Date T* O
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I Q.C. Review ; N Level [ ._ Date 4-9 M Title e c . ein rete a
PSC PROCEDURE SQ B.3 CONCRETE INSPECTION AM DATA SHEET 8.3 \ JUNE 6, 1997 O Fuge 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PAlicADES SURVEILLANCE NO. 711I YEAR 25T11
# ~44 /
TENDON WO. NkAf TENDON END/ BUTTRESS No..fAh/ UNIT '
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BEARING PLATE I.D. NO. AM The bearing plate shall be oriented as shown below. Place the location of the bearing plate identificat. ion on the sketch below, sketch all visible cracks. On BUTTRESS / DOME. this edge is up. Vertical Tendon, this is toward reactor or o g o center of containment. O po w t/s fowb O O BEARING PLATE Q.C. Signoff Al/J N. ' $? Date VA*U Title (Edd c2d, - O Q.C. Retiew I ' Level I Date A-24-97 s Title O.c . #uence. ras L
k\CO PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION k DATA SHEET 8.3 JUNE 6, 1997
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] Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PKJJECT CONSUMERS ENERGY - PAT IFADES SURVEILLANCE NO. 7711 YE.u __251H TENDON NO. 39A8 TENDON JND/ BUTTRESS No. Ard/A durT UNIT _/
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BEARING PLATE I.D. NO. A6 The bearing piste shall be oriented as shown below. P1'ce a the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. O Vertical Tendon, is toward reactorthis or O o center of containment.
- M9dMS y Avnd O O BEARING PLATE Q.C. Signoff M 1 / & I Date 7 4-97 Title de! c4 6d, D ~
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A\o\ PSC PROCEDURE SQ 8.3 gg CONCRETE INSPECTION 3 OATA SHEET 8.3 \ JUNE 6, 1997 Page 1 of 1 1 Revision 0 1 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PA1 T9ADR9 SURVEILLANCE NO. 7BI YEAR 25Di TENDON NO. 7E 48 TENDON END/ BUTTRESS NO. Jug /p Mc7T UNIT _/ ' BEARING PLATE I.D. NO. A6/. pbwA The bearing plate shall be oriented as shown below. P1"ce a the location of the bearing plate identification on the sketch below. Sketch all visible cracks. O Onedge BUTTRESSis up. / DOME, this Vertical Tendon, this is toward reactor or o o center of containment. O NO d/Af/S
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O O l-BEARING PLATE f Q.C. Signoff d d b 8si d:) Date ? 7 f *7 Title d&Al M. orY Q C. Review /[O Level I _ Date A.Et-97 Title' f2 c trJs9ccroA ,'n-- y , - - - ,
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k\01 PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION All DATA SilEET 8.3 \ JUNE 6, 1997 h ' Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADFS SURVEILLANCE NO. 7E YEAR 25TH TEtiDON NO. ~7 'L 4/~ TE!TDON END/ BUTTRESS NO. ,Cc0 /a &rr UNIT / BEARING P1, ATE I.D. NO.. Abwr* AouM The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or o o center of containment. No Oire/3 YW O O BEARING PLATE l Q.C. Signoff 8 _/ M 8 e Date I-d *f 7 Title &I4/ M.
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Q.C. Review /7 Le ve l ,,g_,,,,, Date 8-28-[7 TLtle o e tLKrecred
b\olf PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION dn% - DATA SHEET 8.3 1 g JUNE 6, 1997 Page 1 Of 1 Revision 0 , CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONStHERS ENERGY - PALICADFS SURVEILLANCE NO. 7E YEAR _25m TENDON NO. Ol- 19 TENDON END/ BUTTRESS NO. JW/ urn A nury UNIT l BEARING PLATE I.D. No. uo ur reo ph The bearins plate shall be oriented as shown below. P1'ce a the location of the bearins Plate identification on the sketch below. Sketch all visible cracks. game poc kCT" Tr EE(, LlWED CAUOot su s Mt T co ^>C.AE tt
. On BUTTRESS /DOKE, thie edge is up.
O Vertical Tendon, is toward reactorthis or o o center of containment. O O BEARING PLATE Q.C. Signoff ' I_U / I Date 9- f- f 7 TLtle .O c w.rncrd Q.C. Review [ M h be Level Y Date 9 S~' 97 Title &A <X1.
A\o, PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION 1 DATA SHEET 8.3 \ JUNE 6, 1997 [. Page 1 of 1 L' Revision 0 CONCRETE I'JSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS DEGY - PALIFABFS SURVEILLANCE NO. 7BI YEAR 25Di pc/o TENDON NO. D /-2 7 TENDON END/ BUTTRESS No. BCd/b aturT UNIT /
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BEARINGPLATEI.D.NO._A// The bearing plate shall be oriented as shown below. P1'ce a the location of the bearing Plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS /DOKE, this edge is up. vertical Tendon, this is toward reactor or O O center of containment. O w 3-pg $(dWi UA'$ pp dfjud
):~oM.b O O BEARING PLATE Q.C. Signoff ./$U) k Web Date V' 7'9 7 Title dA) CC .
Q.C. Review - M(M Av Level '30~- Date 10 Y*I7 TLtle Af&of. . Q A. ' I
A6 PSC PROCEDURE S0 8.3 I CONCRETE INSPECTION 1h DATA SHEET 8.3 JUNE 6, 1997
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,g Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMEPS ENERGY - PALIEABFS SURVEILLANCE NO. 711I YEAR 251H port TENDON NO. D 2 *27 TENDON END/BUTTRES3 NO. 57/N"/c dur-r UNIT /
f BEARING PLATP I.D. WO. M /-- The bearing plate shall be oriented as shown below. P1'ce a the location of the bearing plate identification on the sketch below. Sketch all visible cracks. On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or O o center of containment.
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fOuwh ppMd" / #*Me1.1 pe~ fydd~t. r*MTO O O 1 BEARING PLATE Q.C. Signoff M/ h NO Date I'/J Y 7 Title No dhf-, O Q.C. R. view 4f/// ,/g tevel # oate o ze 97 Title Qc i ut erc/roA
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b\CL , i PSC PROCEDURE SQ 0.3 CONCRETE INSPECTION gg g I DATA SHEET 8.3 i JUNE 6, 1997 i O Page 1 of 1 Revision 0 ,,. I CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT Q[!JUMERS ENERGY - PAI TCABFR SURVEILLANCE NO. 73 YEAR _25 m TENDON WO. D1 4 9 TENDON END/5UTTRESS NO. JW/NG,t C MT7 UNIT / BEARING PLATE I.D. 10. bk The bearing plate shall be oriented as shown below. P1'ce a the location of the bearing plate identification on the sketch below. Sketch all visible cracks. 00mt PocLET STTEL Cauct.rD sovLO Mot IN3PLCT G O C /L E 7 0, On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or O k o conter of containment. O O O t BEARINC PLATE' Q.C.Signoff,M,.. I y Date 2"/A' P 9 TLL1e O c" /An tre mL Q.C. Review mmh & Leve1M Date 9 /Ja f 7 Title dEAJ oe. gc- meygy- *- = us- yrgy - 1 "'"-"---r -===h'T ""g
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PSC PROCEDURE SQ 8.3 ' CONCRETE INSFCCTION 1
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. DATA SHEET 8.3 JUNE 6, 1997 O Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PALISADES SURVEILLANCE NO. 711I YEAR _25111 TENDON No. Ol' N h - TENDON END/ BUTTRESS NO. MEAL C EO TT UNIT l BEARING PLATE I.D. NO. A>bor thWO The bearing plate shall be oriented as shown below. Place the location of the bearins Plate identification on the sketch below. Sketch all visible cracks.
3 rect courgc0 Domt. 9ochET covd por ImM,c 1 Co MC A ET E . i Or: BUTTRES8/ DOME, this edge is up. Vertical Tendon, this is toward reactot* or O o center of containment. O O ' BEARING PLATE _Q.C. Signoff Pste [- -
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Title dC . no39mToa lO j~ Q.C. Review * #3 M I - % b Level I Date 9/3-97 \ Title ushAM,
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MO3 PSC PROCECbHE SQ 8.3 CONCRETE IN5PECTION OATA SHEET 8.3 JUNE 6, 1997 O Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECTCONSUMERS ENEPBY - PALICADES SURVEILLANCE NO. 7E YEAR 25m TENDON NO. D3 8/2 TENDON END/ BUTTRESS NO. JA N I tM rturr UNIT / BEARIhc PLATE I.D. NO. Ml The bearins Pl ate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks. pu t pg,tE4 STEC L < 0UEMD qua Mot lN3/ECT C.Wod E Tf On BUTTRESS / DOME, this edge is up. Vertical Tendon, this is toward reactor or o O center of containment. f NO BEARING PLATE Q.C. Signoff A'd / / / d _'- Date 9*9*99 Title oc. tuttreret , O 3 h b2h k k* b7 Q.C. Review Leve d Date Title //A /OC.
A\Cf\ PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION s' N1 DATA SHEET 8.3 JUNE 6, 1997
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, D Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENERGY - PA1 TRADFS SURVEILLANCE NO. 71H YEAR 251H TENDON NO. _O l db TENDON END/ BUTTRESS No.Tle8/DC6ttM UNIT l
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BEARING PLATE I.D. NO. RM The bearing plato shall be oriented as shown below. Place the location of the bearing plate identification on the sketen below. Sketch all visible cracks. OOME Tcr kE T 51' EEL C.00 E P_E h o m d utst iu%Ptc.T CovC LETC . On BUTTRESS / DOME, this edge is up. OVerticalTendon,this is toward reactor or o O center of containment. o 1 3 O O BEARING PLATE Q.C. Signof f / Date $ 'Z CI h 7 L/ Title OC . /A>rPtcrott fM Q.C. Review M b. M Level Y Date 9.9.97 Tit 13 (ch M .
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A\\O PSC PROCEDURE SQ 8.3 CONCRETE INSPECTION E DATA SHEET 8.3 ~~{ JUNE 6, 1997 Page 1 of 1 Revision 0 CONCRETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUMERS ENEPEY - PAlicADFS SURVEILt.ANCE NO. TIE _,_ YEAR _251H ' TENDON No. b3- S'l TENDON END/ BUTTRESS NO. J/&/MFM el huTT UNIT I BEARING Pt. ATE I.D. No. gL The bearing plate shall be oriented as shown below. Place the location of the bearint plate identification on the sketch below. Sketch all visible cracks.
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c,ovLb Mor /WsfECT CDPCA{TE ' On BUTTRESS / DOME. this edge is up. Vertical Tendon, this gL is toward reactor or o o center of containment. O O O BEARING Pt. ATE
- Q.C. SIEnoff Date O' i
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b \\\ / PSC PROCEDURE SQ 8.3 11 1 CONCRETE INSPECTION CATA SHEET 8.3 k JUNE 6, 1997 O Page 1 Of 1 Revision 0 CONC *ETE INSPECTION - INSPECTION DOCUMENTATION PROJECT CONSUSERS ENERGY - PALTEADE9 SURVEILLANCE NO. 7E YEAR _25W TENDON N63 3 - 1 } 3 f/
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TENDON END/ BUTTRESS NO. M *'d /d A rr UNIT /
)mn BEARING PLATE I.D. No. /IAf The bearing plate shall be oriented as shown below. Place the location of the bearing plate identification on the sketch below. Sketch all visible cracks.
On BUTTRESS /DONE, this edge is up. Vertical Tendon, this is toward reactor or o o
- center of containment.
as was . Mwn) t yC 'feeACI5 i o c srra &' O O BEARTNG PLATE Q.C. Signoff M 22 SI Date I tf-/7 Title devd R. o O Q.C. Review ' / Level [ Date 99U Title af.lonteret-F r- ,--w- - - . - - - , - , - , - - - - , . , , , , , , , - , , , ,, ,, , . - w , - , - - , - , - . - - , e,- ---,,e
PSC PROCEDt,RE SQ 8.4 bh1 GENERAL EXTERIOR M'A SKETCH SHEET 8.4 JUNE 6, 1997 Page 1 of 1 REVISION O PROJECT! CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.21H YEARt 25TH SKETCH SHEET NO. l of 4 Sketch each area of large spall, severe scaling, D-cracking in an area of 25 square feet or more, other surface deterioration or disintegration, or grease leakage as observed on the exterior surfaces of the containment. Use as many Sketch Sheetn as necessary being sure to identify as many reference points on the sketch as needed to locate and identity the observation. If no observations are found based on the visual examination write "N NE FOUND". Q.C. Signoff , y Level [ Date 9-M 97 l i
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b\\1 PSC PROCEDURE SQ 8.4 - GENERAL EXTERIOR SKETCH SHEET 8.4 JUNE 6, 1997 Page 1 of 1 O REVISION O V PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.2.T11 YEARtliTli SKETCH SHEET HO. 2 of // Sketch each area of large spall, severe scal'ng,a D-crac. king in an area of 25 sr,uare feet or more, other surf ace deterioration or disintegration, or grease leake;e as observed on the exterior surfaces of the containment. Use as many Sketch Shoots as necessary being sure to identify as many reference points on the sketch as needed to locate and identify the observation. If no observations are four.d based on the visual examination write "NONE FOUND". Q.C. Signoff 8/)/ b b Level Date k./9.f*/
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PSC PROCEDURE SQ 8.4 GENERAL EXTERIOR A SKETCH SHEET 3.4 N\ JUNE 6, 1997 Page 1 of 1 .M,* REVISION O PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.21H YEARt2]IH SKETCl! SHEET NO. J of Y sketch each area of large spall, severe scaling, D-cracking in an area of 25 square feet or more, other surface deterioration or disintegration, or grease leakage as observed on the exterior surfaces of the containment. Use as many sketch sheets as necessary being sure to identify as many reference points on the sketch as needed to locate and identify the observation. If no observations are found based on the visual examination write "NONE FOUND". Q.C. Signoft b]/ h & Level W Date 9/9 A7 W n j ,, h '7 "ga 0 &as;
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PSC PROCEDURE SQ 8.4 GENERAL EXTERIOR SKETCH SHEET 8.4 JI'NE 6, 1997 bhb Page 1 of 1 M REVISION O PROJECT: C,Q11,9 UNI?RS ENERGY CO. - PALISADES SURVEILLANCE NO.2211 YEAR 21Tli j SKETCH SHEET NO. Y of / sketch each area of large spall, severe scaling, D-cracking in an area of 25 square feet or more, other surface deterioration or disintegration, or grease leakage as observed on the exterior surfaces of the containment. Use as many Sketch Sheets as necessary being sure to identify as many reference pints on the sketch as needed to locate and identify the observation. If no observations are found based on the visual ennmination write "UONE TOUND*. g.c. signoff g # IC. b ' Level I Date 9 /9-97 gag W"A5
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PSC PROCEDURE SQ 8.4 N CENERAL EX'tERICR DATA SHEET 8.4 M JUNE 6, 1997 PAGE 1 OF 1 , REVISION 0 (qV) PROJECT: SQU UMERS ENER0Y Co. - PALISADES. NUCLEAR PLANT SURVEILLANCE 2IR YEAR 25TH DOME. UPPER VERTICAL. LOWER VERTICAL OR HOOP TENDON GREASE CAN INSPECTION Page / of / Location Type Tendon Inspection Results l Buttress A to B Dome A/6A/E #7>uNA Upper Vertical #0Ate " /Cunh Lower Vertical jv0Aff povN6 Hoop pops feJNh Buttress B to C Dome A/oA/s /~0)wh Upper Vertical A//A/8 SUN 6 Lower Vertical ppa /g radN,) Hoop N0pg fbMb Buttress D to D Dotne A/dN# 4./ A A (Ow' f Upper Vertical A/4.NE Mt/NA Lower Vertical #t W Tavw) Hoop p o u r f o /,v s n Buttress D to E Dome A/J N ( MdN) Upper Vertical A/pA/g Mt/p> Lower Vertical /Vap i ##FA/D Hoop pp/if faoph Buttress E to F Dome 87/8 8v4v# Upper Vertical #'### /devo Lower Vertical A/gA/f fd,/p) Yoop A l tpsr t$vpp Buttress F to A Dome, NOA/g 4)vpA Upper Vertical A0N#
/ hvA Lower Vertical A/3pf [d./M l Hoop po_A/ S /kpf Inspection Results shril include the location of any leaking or deformed grease cans found ^
/ 3 Curing the inspection, if none are found for a particular location / tendon type write "NONE i ; FOUND" . V Q.C. Inspector Signoff M/1/2>. & D Level 7 Dat e ,9-/ /-f 7 QC Review AIMMm, Level III- _ Date lo
- 4
- 97) dsB-4.607
- - = . - -~ ,-- . - _ . . _ - _. - _ _ _ _ . _ , _ _- __ _ _ _ , _ _ _ _ _ _
i b PSC PROCEDURE SQ 9.0 l MONITOR TENDON FORCE Ml t DATA SHEET 9.0 j p JUNE 6, 1997 ! Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. _ 7TH YEAR: 25TH TENDON NO. V 2/, TINDON END/ BUTTRESS NO.,p.ar/ rap O.C.Sionoff (9.2) Surface Temp. N *F. Therm. No. ST-(b Recal Date 8 ')?.98 Jr1 9 / $ .r,r7 Ambient Temp. LB 'F. Therm. No. O k. - 7 3 Recal Date #711-98 ,Alf 9- /f-9.7 (9.4) Amount of Effective Wires (From DS 8.0) fd de s'./.f 7 (9.5.1) Ram ID 9/07 Recal Date Mm T 4 Ram Area /2E.0/8 K = - 3.9f'6 pf 1. M*.17 Gauge ID r'MhrW2-- Recal Date haauJ vtc Daily Check O A- Mr 7 f r-19 (9.6) Shim Stack Height #1 /J.75"'# #2 /J.7f # Ruler ID X2/ Recal Date 7.p.hf _ m F./.Pf Individual Shims: Stack #19.E VK vf M. / Stack #2 Vt' v>( V.t' !4 w i./.fr (9.7.2) Tendon Liftoff Overstress Force /3 7e9 A8 kips Pressure 5"'18 T psi 'm 9-ft ? ? " (Tendon Overstress shall not exceed 048 kips for a 90 wire tendon.) (9PF) (Mf. (P., ' tips (95PF) 639.N kips (PF) L')).98 kips pr p.m f 7 1 O ct psi SO 'L '} psi I'l85~ psi om o. g: 9') , (9.8.5.3) &CTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 /~3 90 Stack #2 - : 5d/3 Actual 1 TY30 m 2 _c3 GD D c430 ) 2 $936
/ 3 _rJ60 A ir 42Gl 3 JVJan N Actus M rage Xt/LL <* /A' F /l* 9'? .
FORCE (Opposite End) J /A kips FORCE (This End) { Q l. O'] kips p e 7-/r-J 7_ This Tendon - ACTUAL AVERAGE LIFTOFF FORCE ( 7/, 0 7 KIPS Afr9/@97 (Y.8.6.3) LITTOFFS - See (9.8.6 and (9.8.6.1) # REQUIRED LIFTOFF PRESSURE f0 2_7_ to f2BS psi FORCE 679.94[to 4'f2.33 kips #7 7 /T 77 (9.8.6) Acceptable or NO A f 7 7 /f*77 (9.8.6.1) AALV Beyond 6% of (PF) . or h Notify owner uo AH17-[Gf7 (9.8.6.2) AALV Below (9PF) YES or h DETENSION E ., or NO NCR No. pM et17 /f~EY f()L te.MikLE' (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED /O Tendon #1 L/A Notify Owner .vAo Temdon #2 Al/A As#-4'"~' N
'(9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack A//A #2 Stack NM M7A /C 9'F (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack #1 - 1 p/A Stack #2 - 1 uki Actual 1 M.A 2 s/A 2 A' O 2 Nb 3 o /4._., 3 ' Add 3 AA4 Actual Average f/A E419-/4'"?7 FORCE (Opposite End) s// kips FORCE (This End) A/AA kips A419 /c"47 This 'Ionoon - ACTUAL AVERAGE LIFTOFF FORC:: # /.A KIPS A/419- n'-9 9 (9.10) ADJACENT TENDON LIFTOFF (9.10.3) #1 Accept AA Unacceptable MA (9.10.3) #2 Accept - A'/A - Unacceptable pM
~
Notify owner A//A A4 7"M-77 o.C Review MMM Level _ # Date la- Oi? __
' Title ~/ k (M., Q M .
A\n PSC PROCEDURE SQ 9.0 HONITOR TENDON FORCE U1 DATA SHEET 9.0 JUNE 6, 1997 1 4 Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUHENTATION PROJECTS CONSUMERS ENERGY CO. - PALI S At)fj_,,,,, SURVEILLANCE NC. ,,),IB _ YEAR: _ 2tTH TENDON NO. V /T6 TENDON END/8UTTRESS No._ S//o/*/7"or'
/ Q.C.Sianoff (9.2) Surface Temp. PE 'F. Therm. No. _Lar.Y Recal Date 7.//.fr A2 7 3r.9 7 Ambient Temp. fr 'F. Therm. No. FN z y Recal Date 7.//.9F de 7 3/.7 7 (9.4) Amount of Effactive Wires (From DS 8.0) 1'6 ,
.ap y.tf.17 (9.5.1) Ram ID A oot Recal Date .7M cWh Ram Area /N. f t/ #
K = */ . 970 et* 1 7/.9 7 Gauge ID hMy d ,l Pecal Date beup a., W Daily Check d 4' f v. ti .) y (9.6) Shim Stack Height #1 /s. de ' #2 /5%> ' Ruler ID l 4R7 Recal Date 7./A7/ ,qe v.u f.f y Indtvidual Shime s Stack #1 Y{9't'V.V"M'JV J ' Stack #2 y4. 9% 4K*)f'k.*l* ty s.'ai .97 (9.7.2) Tendon Lif tof f Overstress Force A7Z.9 7 kips Pressure M f7 psi ,.an y.3/, r 7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendott.) (9PF) Ao s",69 kips (95PF) Of. 79 kips (PF) 67 t. 9f kips g y. 2/.97 W ror' psL .,f3 7 t- psL _?SYK psL $ 7 3/.11 (9.8.5.3) ACTUAL LIFTcFri (9.8.5.4) gircitd Stack #1 - 1 .Fd E0 Stack #2
- 77Y0 Actual 1 3f90 2T3610 2 3140 2 3fvo 3 36/o 3 3110 3 3130 r
\} Actual Average 3 ?M e 17/.f 7 FORCE (Opposite End) a /A kips FORCE (This End) *1YY. F F kips de 7 5/. 77 This Tendon - ACTUAL AVfRAGE LIFTOFF FORCE *1 W.ff KIPS p 7.s/.f 7 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1)
REQUIRED LIFTOFF PRESSURE 3f EZ. to 35"3'T pel FORCED)?.5Y to Mt.fP kips g7 3/.f 7 (9.8.6) Acceptable @ or No p 7 7 /. f 7 (9.8.6.1) AALV Beyond 6% of (PF) h or NO Notify Owner )/#$ he 71/. "I
.g (9.8.6.2) AALV Below (9PF) YES o *: h DETENSION YES or @ NCR No. . pc 7 7/ f h Tendon #1 I (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED sv/4 A/h Notify Owner ade / Temdon #2 jh se 7 7/.17 7 't (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack -// #2 Stack r/4 p 7 7/.f1 (9.8.8.4) NEW ACTUAL LIFTOFF VALUE:
(9.8.8(5) Circled Stack #1 - 1 ., & Stack #2 - 1 p// Actual 1 a# 2 Ju 2 ,4 14 2 kp 3 Sh 3 4# 3 iA Actual ' Average p/4 .er 7 3/.fy FORCE (Opposite End) _sh kips FORCE (This End) .v/s kips der.7 7/ f7 This Tendon - ACTUAL AVtRAGE LIFTOFF FORCE g/# ' KIPS p 7 3/. f 7 (9.10) ADJACENT TENDON LIFTOFF em (9.10.3) #1 Accept N/A Unacceptable .v/4 (9.10.3) #2 Accept wza Unacceptable Jh Notify Owner h// p 13/.f 7 (O) i ~/ / Q.C Rt. view ['/ 2
- Level [ Date 8 - 2 /. f7 Title /3 C i U n EC764 _
Am PSC PROCEDURE SQ 9.0 HONITOR TENI)ON FORCE b DATA SHEET 9.0 p JUNE 6, 1997 y) Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT: ,, CONSUMERS ENER0Y CO. - PALISADES SURVEILLANCE NO. J_ YEAR: j)IQ
'NDON NO. V3 N TENDON END/ BUTTRESS NO. j M d/#
M .jlilgn210 (9.2) Surface Temp. dd 'F. Therm. No. S#.4/ Recal Date 7-/47f .48r17./ 9 7 Ambient Temp. *73 'F. Therm. No. Ag Z y Recal Date *7 /f*7f ver #/.77 (9.4) Amount of Effective Wires (From DS 8.0) 70 - ## Fv//'7 (9.5.1) Ram ID /,00/ Recal Date :Z%r EAd Ram Area /70 TN K = ~~38/[ ,2 f./. 7 */ ,, Gauga ID ;QswC.Y" Recal Dste Dsjefauc6a* Daily Check 6A' At1 T-/. 7 Y (9.6) Shim Stack Height #1 /s. 35"##2 /5'. ff Ruler ID /1/ Recal Date 7// ff m P./.97 Individual Shims: Stack #1 p%.. '//C. $rK., /, Stack #2 WUTC Vl<.,1f, Pfr
.ee r./.9 7 (9.7.2) Tendon Liftoff Overstr s's orce d('74.97 kips Pressure JS'5"O psi gr r.j.97 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.)
(9PF) /07 /,7 kips ( 9.,PF) / 37,3'/ kips (P/) f7 E . 9 f kips as F /.9 / 5/96 psL 33 9 ~5 psL 35~5~0 psi ,92 f*1-9 7 (9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 SV30 Stack #2 - 56/d t Actual 1 36to 2 3 *f]O 2 }6/J i 2 Ele / O O 3 WLo FORCE (Opposite End) A//A 16/D / Actu s '. A ge 3 36./o 34i? kips FORCE (This End) Aft (,YO_ kips Sc F./.97
,6 5'./.97 This Tendon - ACTUAL AVfRAGE LIFTOFF FORCE d N, 90 KIPS p. 7,/.9 7 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1)
REQUIRED LIFTOFF PRESSURE $777 to 35'fb poi FORCED.77.Mto 6ft .N kips edk F./.9 7 (9.8.6) Acceptable h or NO eds- 7 / . 7 7 (9.8.6.1) AALV Beyond 6fs of (PF) YES or @ Notify Owner Afh, d!k' f / P f
/
(9.8.6.2) AALV Below (9PF) YES or h DETENSION YES or @ NCR No. */4 p:pt,-f. /-97 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED /VO
- Tendon #1 ,+ #
Notify owner s v/!4 Tendon #2 nh sGd f* /=97 i (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack 4//a #2 Stack x//4 <$r f /J 7 (9.8.8.4) NEW ACTUAL LIFTOFF VALUJJ, (9.8.8.$) Circled Stack #1 - 1 a /> Stack #2 - 1 p/4 Actual 1 a# 2 A//d 2 } /s 2 nl/A 3 s'/A 3 hat 3 D Actual fverage Ah/ # 7/*97 FORCE (Opposite End) _M kips FORCE (This End) '.,/s kips s* f / 97 This Tendon - ACTUAL AvtRAGE LIFTOFF FORCE /4 / KIPS .4mi f-/ 97 (9.10) ADJACENT TENDON LIFTOFF A (9.10.3) #1 Accept M Unacceptable ,v/# ( Notify owner W M .$df-/.9'I
.G ) (9.10.3) #2 Accept M /
I Unacceptable # />
/ /
Q.C Review WT, Level I Date 10 Y'N7 Title A6d.j R 4.
l A\\9 PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE i DATA SHEET 9.0 JUNE 6, 1997 p) ( Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTIO*l DOCUMENTATION PROJECTI CONSUMERS ENEROY CO. - PALISADES SURVEILLANCE NO. y_ YEAR: SSTH TENDON NO. _[/N TENDON END/BUTTP.ESS NO. 5*//as-/7 d/
/ O.C.Sionoff (9.2) Surface Temp. )[ 'F. Therm. No. J7~43 Recai Date 8 2 b 78 Jm f 8*f9 Ambient Temp. 36/ 'F. Thetm. No. ##./ J Recal Date /F //.78 p47 E6-99 (9.4) Amount of Effective Wires (From DS 8.0) f 7 ret /'/fch Elv> #f 19-97 (9.5.1) Ram ID 4tA02. Recal Date 7;4 pA Ram Area /94 # # K = -9. f 70 #47B 97 Gauge ID fc/_tmW,1 Recal Date taws utt, Daily Check c# #47 9 n ? ?
/A.50 fl./O (9.6) Shim Stack Height #1 -/7 M#2 /"T6e Ruler ID #1/ Recal Date *7 //.7/',ps /v.ry Individual Shimal Stack #14/4 VJC / / />( ,P.l Stack #2 f t t'X / /;/,X 4 .ar p./ . ? 1 (9.7.2). Tendon Lif tof f overstress Force A72. 9f (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.)
kips Pressure JF'f"7 pel /49897 (9PF) 6es'.d F kips (95PF) 4Jf.79' kips (PF) d 72.97 kips F)8f 9 f 7 7t o r"' psL 3 1 7 t- psi ITY ! psL A/19 9 8 9 9 _,,,, (9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Circled Stack #1 1 TV9'@ Stack #2 - 1 J$'7 Actvs1 1 ffSC) p) 2 2 41c> 3 1*// D JrIO \ J S'lO) Actual % vefage 2 Jri O 3 Ji~) 0 V
.7f/( /M' P 8* 77 FORCE (Opposite End) N/A kips FORCE (This End) W/, A (, kips p;' 9-B 99 This Tendon - ACTUAL AVlRAGE LIFTOFF FORCE (s V A A KIPS ggg_f a-f,7 (9.8.6.3) LIFTOPPS - See (9.8.6gpg(1777 9.8.6.1)
REQUIRED LIFTOFFt PRESSURE W to psi FORCE 4Jf.Ff to 472.9/' kips /4/f 8" p < (9.8.6) Acceptable or NO g(/ k'O" (9.8.6.1) AALV Beyond 6% of (PF) YES or h Notify Owner /Ad #f 9*8-ih (9.8.6.2) AALV Below (9PF) YES or h DETENSION @ or NO NCR No.g g oof fli/9*h Ih ' (9.8.7.1) ADJACENT TENDON LI/ TOFF REQUIRED #14 Tendon #1 W Notify Owner .ui.a Temdon #2 'A/.S r# 9A 77 (9.8.8.3) RESET SHIH STACK HEIGHT #1 Stach ~ #14 #2 Stack //A /// N A*N (9.8.f. 4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack #1 - 1 ./ /A Stack #2 - 1 4//A Actual 1 p/A 2 .1lA 2 no JA 2 ptA 3 ' s /A 3 f/A 3AM Actual Average pu /8/ 9'# 97 FORCE (Opposite End) pLi kips FORCE (This End) p/A kips 'f/479-#
- 97 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE M4 KIPS 24 9 B '9D (9.10) ADJACENT TENDON LIFTOFF (9.10.3) #1 Accept N/A Unacceptable A/A
/
(m) v (9.10.3) #2 Accept /4A Unacceptable A/A Notify Owner l/// // 4 9- A f 7 I Q.C Review /8h D.i,b Level 22~ Date 9./7 77 Title Ue h C C. .
l YN { PSC PROCEDURE SQ 9.0 g MONITOR TENDON FORCE DATA SHEET 9.0 . p) ( JUNE 6, 1997 Page 1 of 1 Revision 0 LIFTOFF FORGE INSPECTION DOCUMENTATION PROJF.CT : CONSUKERS ENERGY CO. - PALISADES SURVEILLANCE No. _2IH _ YEAR: 25TH TENDON NO. 26 dsh TENDON END/8UTTRESS NO. '9W/]) A>T1' O.C.Sianoff (9.2) Surface Temp. f7. 'F. Therm. No. I#.V Recal Date */ //*/i' ,pe f.2 7.17 Ambient Temp. fv *F. Therm. No. A t12 Recal Date 74/./T eaF 7t f? (9.4) Amount of Effactive Wires (From DS 8.0) 9t> se r.2 7.f 7 (9.5.1) Ram ID 6007, Recal Date .G L A Ram Area /90.5"// K = - Y.f?o .p s.27.f7 Gauge ID wy "z. Recal DateJwy w vse Daily Check on 4 s h 97 (9.6) Shim Stack Height #1 CSY #2 (f8 ~ Ruler ID sa ti Reca Individual Shims: Stack #1 Xlg'M]4/C Stack #2 'Jg M,# '//L) Date -/.n.7 ,ee p.rz 7g#57 7 2. 97 (9.7.2) Tendon Liftoff Overstress i rce <dS"/. M kips Pressure 59&d psi p r.ss' P (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) i9PF) TT6 f7 kips (95PF) d/9.// kips (PF) df/.69 _ kips ,de r.n./7 3/04/ psi 3 t7 5' psi 7YY6 psi ,ew r,cs f7 (9.8.5.3) bCTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 TYFO Stack #2 - 35'/O Actual 1 3r/o (~N 2 7 t'40 2 3r/0 2 Tr/ o (,
' j 3 SVVo J YFO i 3 795o Actu age fy'co 4t 4 n .17 FORCE (Opposite End) d$~7.7/ kips FORCE (This End) .yd/. V/ kips ,pe r 22.f7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE 65"7. 76 KIPS ,ve /.Jz f7 (9.8.6 3) LIFTOFFS - See (9.8.6 and (9.8.6.1)
REQUIRED LIFTOFF PRESSURE 7a7f' to 3VV6 psi FORCE ///.// to 4S'/.4 f' kips de p.2r-77 (9.8.6) Acceptable @ or NO #r F42 47 (9.8.6.1) AALV Beyond 6% of (PF) YES or @ Notify owner p /s #t F,.ry .17 (9.8.6.2) AALV Below (9PF) YES or h DETENSION YES or @ NCR No. des.tv77 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED us> Tendon #1 ,f/f Hotify Owner q4 Temdon #2 A pe N s . f 7 (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack A /, #2 Stack A//,4 es f 24.f ' (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8'.5) Circled Stack #1 - I
- w/r Stack #2 - 1 .//x Actual 1 //f 2 o~% 2 >1/r 2 d'h _
3 _ Jh ' 3 Mr 3 j)* Actual Average 2), pr rat.f7 FORCE (Opposite End) p/1 kips FORCE (This End) p/p' kips p r./ r .f 7 This Tendon - ACTUAL AVtRAGE LIFTOFF FORCE KIPS p r.ir./ 7 (9.10) ADJACENT TENDON LIFTOFF q (9.10.3) #1 Accept s/* Unacceptable s/r i -/ ; (9.10.3) #2 Accept ' Unacceptable /d. Notify Owner w A g r..P2 97 r ; Q.C Review / W ) Y Levet $ Date _ B Z $-?? Title CC > N sp re_ r o t I' .
A\M PSC PROCEDURE SQ 9.0 gg HONITOR TENDON FORCE DATA SHEET 9.0 JUNE 6, 1997 Page 1 of 1 V; g Pevision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECTS CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. J_ YEAR: 25TH TENDON NO. 2 I# d2) TENDON END/8UTTRESS CNO./ ?#4b /A 4077 O.C.Sionoff (9.2) Surface Temp. 9"/ *F. Therm. No. .Cet . a/ Recal Date 7.//.9/ cpe PW-77 Ambient Temp. T7 'F. Therm. No . _ A. t*3 Recal Date 7.//.98 p. 7./V.9 7 (9.4) Amount of Effective Wires (From DS 8.0) kO /.EE./V.9 7 (9.5.1) Ram ID Ado / Recal Date ~/2ys EAih Ram Area /PO..*T';"9 K = "f.7/Y df, F.N.77 Gauge ID fA.z/* 2:. Recal Date'Eww og pytrally Check on p F.N 97 (9.6) Shim Stack Height #1 S"'fy' # #2 S'*5Y# Ruler ID ,(Z/ Recal Date */-//.78 ,ar,R./697 Individual Shims: Stack #1 P 4//4 ' Stack #2 /_"yf4f ga p./v.9 F (9.7.2) Tendon Lif tof f Overstress Force /3"/.dk kips Pressure W"F8' psi ,2f f.//.9/ (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) 6"'T6. .EY kips (95PF) ff/. // kips (PF) d5"/.49 kips .dt"Y//#7 TO7(e poi JZ.67 psi 3V3r psi ,per.#.S y (9.8.5.3) PCTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 54/2h Stack #2 - 3 d/ f*d , Actual 1 3' g d 2 7Yto 3 Y s'*O l 2 TYs'o 3 Jyto 7 v 5'O / 3 3 vr~o ( FORCE (Opposite End) 66/.f/ Actu ge jFv5 o ,;pe f.rr< 9 7 kips FORCE (This End) M 3.7/ kips p ar.rs.p7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE d r*7. E6 KIPS se r.2147 _ (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE 7F6"7 to 2 77 poi FORCED /f // to M/ /) kipastb".// 97 (9.8.6) Acceptable 6Ek or NO ,ee+ r. n.-f 7 (9.8.6.1) AALV Beyond 6% of (PT) YES or @ Notify Owner def.It 17 (9.8.6.2) AALV Below (9PF) YES or @ DETENSION YES or @ NCR No. * .pd F E2 f 7 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED p0 Tendon #1 ,v/* Notify Owner Af/9 Temdon #2 y/* deTh47 (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack ' /4 #2 Stack ,4 A* f.4L.97
~
(9.8.8.4) NEW ACTUAL LIFTOFF VALUE: ( 9. 8. 8.'5 ) circled Stack #1 - 1 sh Stack #2 - 1_wA Actual 1 ,A 2 i'Je 2 JA 2 dh 3 dls 3 > Ao 3 kla Actual' Average ese ge f. 5.47 TORCE (Opposite End) wh kips FORCE (This End) f '>, , kips ,,ess.ay.r7 This Tendon - ACTUAL AVERAGE LITTOFI FORCE w/o KIPS p r.co 97
/
(9.10) hDJACENT TENDON LIFTOFF g (9.10.3) #1 Accept ,A Unacceptable /f (~ (9.10.3) #2 Accept _Zb._ Unacceptable A,10 ' Notify Owner w h dy #.n 47 r / Q.C Review / J / y Level W Date $~24 W Title & C_ Wmemt >
, 1 O1 i
PSC PROCEDURE SQ 9.0 HONITOR TENDON FORCE 1 5 DAT4 SHEET 9.0 p JUNE 6, 1997 ('- Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PkOJECT: CONSUMERS ENERGY CO. - PALISADES _, SURVEILLANCF. NO. _7TH_ YT.AR: 2STH TENDCH NO. ZF.M TENDON END/ BUTTRESS No. SAo/*//" 4.rr7-
/ O.C.Sicnoff (9.2) Surface Temp. /,f 'F. Therm. No. J,*f . */ Recal Date 7.//.f f d* r.y'.9 7 Ambient Temp. 10 'F. Therm. No. <*d t *s Recal Date 7.//.M w f.f.P7 (9.4) Amount of Effective Wires (From DS 8.0) 70 # f. v.7 7 (9.5.1) Ram ID d@ E, Recal Dater 7As gus Ram Area /fo.f// K = .9.770, se ir.5 . 9 7 Gauge ID Minhry#3 Recal Datepw wd Daily Check o/c w r.r./7 (9.6) Shim Stack Height #1 f 0f *' (2 $ o f'# Ruler ID # 7/ Recal Date 7.//.ff se t.it.7 7 Individual Shins Stack #1,VP e/X." Stack #2 W </ J4." g. v. 7 [~~~
< s (9.7.2) Tendon' Liftoff Overst.ess Force 6S"/.69 kips Pressure Zj W _ pel de r.r:17 _ (
(Tendon Overstress shall not excued e46 kips for a 90 wire ndon.) 4 (9PF) aff/..r7 kips (951 F) 4/f.// os ygy' # kips (PF) 65/.d9 ,
'T/ c e;' psi 3 z 7 I"' psi JrW6 ps1 g '- ;
(9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 S m Stack #2 - X 70 Actual 1 35 70
,- 2 .iMb ; Mio ) 2 Jf70 t u 3 HYO h 3STo/ 3 JT10 V Actua'P Rv51 age 3r70 gr* r.r.f 7 FORCE (Oppos t*.e Fnd) /,77.EY kips FORCE (This End) 677, /f kips de v.d41 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE /f7/./9 KIPS fyr r-rs #7 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1)
REQUIRED LIFTOFF: PRESSURE 3 E7 5' to yf94 psi FORCEN1.// to 4f"/ /L9 kips d.5". f 7 e (9.8.A) Acceptable h or NO .9t f.27 f 7 (9.8.6.1) AALV Beyond 6% of (PF) YES or h Notify Owner /4 p r.2r#7 (9.8.6.2) AALV Below (9PF) YES or h DETESSION YES or <@ NCR No. /v p r.2r.f r g J.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED A/B Tendon #1 p1 Notify owner A//s remdon #2 p # r.Ar.97 (9.8.S.3) RESET SHIM STACK HEIGHT #1 Stack u/4 #2 Stack p/.e m #. as .# 7 (9.8.8.4) HEW ___ACTI*LL LIFTOFF VALUE: ( -) . 8. 8 ( 5 ) Circled t Stack #1 - 1 sh ~ Stack #2 - 1 p /., Actual 1 y/< 2 life ~ 2 jfa 2 3 xik 3 /w k 3 Act' > f.verage skf tri f.2T:77 FORCE (Opposite End) wb hips FORCE (Thi*,End)ph' kips gNr#7 This Tendon - ACTUAL AVfRAGE LIFTOFF FORCE /r KIPS g r.ar"97 g9.10) ADJACENT TENDON LIFTOFF
,m\ (9.10.3) #1 Accept f /# Unacceptable de Notify owner ./.
(& (9.10.3) #2 Accept f/h Unacceptable 44 r i
,fe f.n-f 7 Q.C Review I y Level [ Datu JI.2[^ k7 Title O.C./urottxek
Asn , PSC PROCEDURL: SQ 9.0 )' HCNITOR TENDON FORCE DATA SHEET 9.0 '
, JUNE 6, 1997 Page 1 of 1 V Revision 0 LIFTOFF FORCE INSPECTION DOC'UMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. J _ YEAR: JT){
TENDON NO. M /)f TENDON END/ BUTTRESS NO. 7/CLD /lb BUTT ' O.C.Sicnoff (9.2) Surf ar:e Temp. [/d 'F. Ths.rm. No. 5(M-4 Recal Date '/-//-79 141 B'>s"97 Ambient Temp. 9-6 * 'F. Therm. No. Pt-23 Recal Date 7.//-9 E #4 4-2r-? ( , (9.4) Amount of Effective Wires (From DS 8.0) 9@ #6 8-2 f- N (9.5.1) Ram ID 6002 Recal Date Joh nab Ram Arca /9O.s"// K = #/ 770 ;//;f8 2979 Gauge ID rmet rvtg Recal Datg Dmvmurt Daily Check cyc ,m s.2r-97 (9.6) Shim Stack Height #1 6 6[fNt" /gv9 - f #2 6 IIr40 #I Ruler ID R-71 Recal Date -E //-i$ W8 Jr-97 u Individual Shims: Stack #1 k, ' A t / ". * /4 " S t a c k # 2 .%
- 6 ' l 'g* p#g yr-97 g < -
(9.7.2) Tendon Liftoff Overstress Force 6/.O kips Pressure J444 psi ///7 8 2 d 7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) 5 8,.63, kips (95PF) _(;A. ll kips (PF) (,J/. 69 kips A,GT 8-25~-97 3/ e r/ psi ,12 W Ps1 -6fAweg psi ge- " yc-y/ M Et.2M9 (9.8.5.3) ACTUAL LIFTorF (9.8.5.4) Circled Stack #1 - 1 JfVG Stack #2 - 1 J r.5- Actual 1 Jff0 e 2 1T46 JffQ h 2 Jt' C O 3 rim ~ f") 3 JS *)(3 Actual verage Jff O #.hrA*df-D
/ 7 7. :28/ kips 1/e;t #:J.;r-97 FORCE This (Opposi*e Tendon - ACTUALEnd) g,75' LIFTCFF AVERAGE /5' kips FORCE FORCE (This /,79./ End)9 KIPS .de. F-rf.97 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1)
REQUIRED LIFTOFF PRESSURE 1 Q to gfGL/_6, psi FORCES /7.lI to 4 f/,49 41ps q #-2 5' 77 (9.8.6) Acceptable h ot No dea r /$~f7 (9.8.6.1) AALV Beyond 6% of (PF) YES or h Notify Owner ///., # F t.s f */ 8,9.8.6.2) AALV Below (9PF) YES or h DETENSION YES or 8 NCR No. <Jke F .rs'97 (9.8.7.1) ADJACENT TENDON LIFTOFF REQJIRED so Tendon Notify Owner s /, Temdon #2#1ph4h dir /* r$~9"7
/ '
(9.8.8.3) RESET SHIM .*iTACK HEIGHT #1 Stack ,4/d #2 Stack p/9 Azrf. $ 97
~
(9.8 3.4) NEW ACTUAL LIFTO_FF VALUE: / (9.8.8.5) Circled Stack #1 - 1 wh Stack #2 - 1 ,4 Actual 1 sh 2 _A'M k . Ah _ _ . _ 2 L.)9 3 //> 3 f* /r 3 ik Actual Average '/A 4t'g' zs .97 FORCE (Opposite End) j,1 kips FORCE (This End) s/s ' kips dr#-2f17 This Tesndon - ACTUP1 AytRAGE LIFTOFF FORCE e /4 ' / KIPS .rse r zr-f7
/
(9.10) ADJACENT TENDON LIFTOFF g\ (9.10.3) #1 Accept M Unacceptable p/7 (9.10.3) #2 Accept /f,ir Unacceptable j h. dk' T 2rT7 (
) Notify Owner /,
/
Q.CReview/8/M MM _M A Level I/ Dates MJd-9/
-r.zr.97 /
Tit 1e GC. mmc rat,//rs.h />d ,
PSC PROCEDURE SQ 9.0 HONITOR TENDON FORCE
' DATA SHEET 9.0 JUN. 6, 1997 Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT: JONSUMER, FNERGY CO. - PALISADES SURCILLANCE NO. 7TH YEAR: 25TH TENDON MO. d[ M TENDON END/ BUTTRESS NO. fry 0//A dira r" O.C.Slonoff (9.2) Surface Temp. J' 9 'F . Therm. No. ~
J/)f d/ Recal Date 7-//-98 pff- & M -9Q Ambient Temp. /' O 'F. Therm. No. pf-AJ Recal Date p.//.96 ~ gJ-2 7 )Q (9.4) Amcunt of Etiective Wires (From DS 8.0) _ JN R 2)-70 ( 9 . 5 . '. ) Ram ID 9/89 Recal Date Id snd Ram Area /28.048 K = -3.Nb Gauge ID th/MWJ Recal Date hitP/ west Daily Check OL Jgef A-2 0 97 (9.6) Shim Stack Height #1 h 2h #2 h.3dV Ruler ID /-28 pecalDateI*//*IS #s#-8 2M Individual Shims: Stack #1 Fe *, / "j3' 3 d Stack #2 .Pa.* / 8 J , 3 ' 5 Ns.#- 9-I b N (9.7.2) Tendon Liftoff overstress Force 25/.4 9 kip Pressure I"// A psi 141 #-27-94 (Tendon Overstress shall not exceed 848 kips for a 90 wire tandon.) (9PF) [84. r'4 kips (95PT) fl9.1/ kips (PF) 4$'/.8 9 kips $4 8-J.7- 77 4 4 0 )_ p s i 4064 psi f //B psi gf A.19 9 9 (9.8.5.3) ACTUAL LIF1.QTD,d/S (9.8.5.4) Circled Stack #1 - 1 t/ Stack #2 - 1 f'61 8 Actual 1 fC 70 e 2 1986 d/ 980 J. 2 eyPAc [ 3 ~J780 __ 6- : sr970 / 3 /99e N 6 f. Actua age J"rM5/5 44/?-281-79 FORCE (Opposite End) U/f,7! kips FORCE (This End, },434 4A kips d M.M . ?g_ This Tendon - ACTUAL AVERAGE LIFTOFF FORCE (9f 9/ KIPS :r3R-24 4 (9.8.6.3) LIFTOFFS - See (C.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE # 8 d/ to f'//4/6 psi FORCE _ g/9./l to //1./9 kips md R.M -97 (9.8.6) Acceptable or N wr B 24*99 (9.8.6.1) AALV Beyond 6% of (PF) YES or h Notify owner ,j 3e #4929-99 (9.8.6.2) AALV Below (9PF) YES or h DETENSION E or FO NCR No. # A #4 9- 2 'J *90 Put-9:.Mbvt c (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED /> O Tendon #1 //) Notify owner p/A Temdon #' aM g #-f7-N (9.8.8.3) RELET SHIM STACK HEIGHT #1 Stack 141 #2 Stack A//.4 //e# #- n - 9 7 (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Sig. g Stack #1 - 1 s/A Stack #2 - 1 ///d Actual 1 J/24 2 ' blA 2 , v> A 2 JJ)A 3 Jt4 3 JAA 3 Actusi Average gA;rf.29,90 FORCE (Opposite End) # kips FORCE (This End)^-M kips jest # < 2'J - 9_f,,
- This Tendon - ACTUAL AVERAGE LIFTOFF FORCE 2./f t/ KIPS ,# ' fza -H- f C (9.10) ADJACENT TENDON LIFTOFF
,m (9.10.3) #1 Accept //A Unseceptable
/#I817'N (s,s ) (9.10.3) #2 Accept 3 /AW Unacceptable A//b Notify Owner //
Q.C Review AfM M . d Levelg Date P'ZMd'7 l
' Title c'4/' 1 Of .
/
PSC PROCEDURE SQ 9.0 . MONITOR TENDON FORCE DATA SHEET 9.0 JUNE 6, 1997 (j Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENEROY CO. - PALt3 ACES SURVEILLANCE NO. _7THi YEAR: 25TH TENDON NO. mad, TENDON END/ BUTTRESS NO. //Edb /d f3ur.f
/ O.C.Sienoff (9.2) Surface Temp. f7 'F. Therm. No. S,M . / Recal Date "Jl 97 ,,e f.21 17 Ambient Temp. 69 'F. Thera. No. d 27 Recal Date 7.rt.9F ser 1r.o.f 7 (9.4) Amount of Effective Wires (From DS 8.0) kd epl y r7.77 (9. 5.1) Ram ID // pop-t Recal Date.,WW (pA Ram Area /90. 6'// K = -M970 .:sf r.77#1 Gauge ID /w-v" Y Recal Date3y V 4.,vs Daily Chech M de v.e 17 (9.6) Shim Stack Height #1 7 30 # #
#2 7 34 ' Ruler ID A / Recal Date *7.pff _.er r.z.y.97 Individua1 shims: Stack Ti W'jCa at?/,N/!C Stack #2 )9M/f/'V!f p r.vv.py a
a i<< (9.7.2) Tendon Lif tof f Overstress Forcs /jf/.69 kips Pressure .FV./6 psi .gw f' rf.f 7 (Tendon Overstress chali not exceed 841 kips for a 90 wire tendon.) (9PF) fY d f3 kips (95PF) /,/f.h kips (PF) M /.69 kips .pe r.rv.f 7 g y/oV psi ;z 7( psi yyV6 pai f f.Lv. r7 f (9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 72 io Stack #2 - 7470 Actual 1 JWo 2 7270 Se%o r i 2 7V60 - (~j'% (' 3 .* T. *F o JM o / 3 54% o Actu age N66 .ee F r r.f 7 FORCE (Opposite End) /l.7/,.Vf kips FORCE (This EnJ d /E,3V kips .se r.a w.py This Tendon - ACTUAL AVERAGE LIFTOFF FORCE 6 VI.9/ ' KIPS e r.n .f 7 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE 7277 to /Wd_ psi FORCED /9.// to M/1,9 kips p r.r).M (9.8.6) Acceptable h or NO ee f.o .9 7 (9.8.6.1) AALV,Beyond 6% of (PF) YES or h Notify Owner g /4 A s r.z y.9 7 (9.8.6.2) AALV Below (9PF) YES or @ DETENSION or NO NCR No. 4 ser.n.sv e43<. $t M M LK (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED a/o Tendon #1 p4 Notify owner w/s Temdon #2 14 .cmer.n.fr
/ /
(9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack a/< #2 Stack ,/a . ore r sv.J r (9.B.8.4) NEW ALTUAL LIFTOFF VALUE: (9.8.8.$) Circled Stack #1 - 1 o /> Stack #2 -21 Ar / 4v Actual 1 s/A 2 win 2 W/s 3 h 3 11. 3 h4
Actual hversge ph ' ge f.2711 FORCE (Opposite *:nd) M kips FORCE (This Lnd) x)3.,
kips a r r y.P 7 This Tendon - ACTUAL AVt. RAGE LIFTOFF FORCE p,4 KIPS .7syet F7 (9.10) ADJACENT TENDON LIFTOFF
/^\ (9.10.3) #1 Accept g _ Unacceptable ,v4
\ ) (9.20.3) #2 Acce p g , _ Unacceptable gd Notify owner // ge r.z 47 Q.C ,.eview M/N /[ I Level I Date /'2 M 7 Title Of- I LW P ret c p
D ' f PSC PROCEDURE SQ 9.0 gg MONITOR TENDON FORCE DATA SHEET 9.0 l e JUNE 6, 1997 Page 1 of 1 Revision 0 LI FTQFf_JORCE INSPECTION DOCUMENTATION PROJECT: . CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. A YEAR 25tH TENDON NO. df/ f [ TENDON END/ BUTTRESS NO. f#1 8 d#/ O.C.Slonoff, (9.2) Surface Temp. fd 'F. Therm. No. M' Recal Date ~7.//.ff e f.//.// AmbLent Temp. M *F. Therm. No. j*X Zl1 Recal Date 7.//.9/ .pe T4-97 (9.4) Amount of Effective Wires (From DF 8.0) 90 p t->f./7 (9.5.1) Ram ID doo7, Recal Date fn , ev4 Ram Area /fo.f// K = - /. f70 seg /9 fr Cauge ID ,agnacy*2s Recal Date sod a sac DnL1y Check ex goe 5ef.f 7 (9.6) Shim Stack rialght #1 DI #2 (( Ruler ID g 2./ eca) Date 7.fi.tf pp.jf.r , Individual Shims: Stack #1 /,*V/,f//,yJf" Stack (;n M/r <v4'_ - a a r.M (9.7.2) Tencon Lif tof f Overstress Force 45/.6f kips Pressure St fd psi We*/./t.fp (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) [8'4. 0 kips (95PF) f,/9.// kips (PF) d57.49 kips pe r./f.fr 3/o */ pel 3 E.*7 S~ ps!. 3 H4, psL pr./f.f7 (9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) circled Stack #1 - 1.54 / Yn Stack #2 - Tr/o Actual 1 S r/O p). i 2 3970 3 r/o / 2 3<~/o O 3 s yr'* 1rso/ 3 :ss~io Actua M * ,TT/ O es/A'.i9 97 FORCE (Opposite End) 4/2.f'( kips FORCE ( '. _ End) 4/ 7.72- kips g ;F.f9 7 /
. This Tendon - ACTUAL AVERAGE LIFTOFF FORCE A,.S3. /o KIPS Ar ,r./S.97 (9.8.5.3) LIFTOFFS - See (9.8.6 and (9.8.6.3)
REQUIRED LIFTOFF: PRESSURE 3' r.*7'S' to 3Wd __ psi FORCED /f // to 45'/. 4 7 kips g/'.// p7 _ (9.8.6) Acceptable or NO #w 7./9.f7 (9.8.6.1) AALV Beyond 6% of (PF)
~
YES or h Notify Owner p [A p g./9 9'? s / (9.8.6.2) AALV Below (9PF) YES or h DETENSION YES or hNCR No. N/A @ f./f.f"J (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED A/O Tendon #1 w/* Notif- Owner - w /, Tomdon #2 %// s f./ f.f 7
;- i (9.8.8.3) RESET SHIM STACK HEIG!!T #1 Stack ,v/> #2 Stack p// dy r./f f'/
(9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8f5) Circled Stack #1 - 1 , /.e stack #2 - 1 M , Actual 1 p/v 2 f ). 2 dh 2 JP 3 ,(D 3 is/t 3 1*/A
/ Actual Average th' g/.// 97 FORCE (Opposite End) l.//!4 kips FORCE (This End) /A kips est r./#.f 7 This Tendon - ACTUAL AVtRAGE LIFTOFF FORCE ~ /. / KIPS a r./9 /7 -
,/
(9.10) ADJACENT TENDON LIFTOFF e (' (9.10.3) #1 *.ccept p/4 Unacceptable w, - j (9.10.3) #2 Accept J,A Unacceptable _.//j Notify Oaner p/s # 7,//.f 7
- t. t- /
Q.C R*. view I/// Level 8'~ Date 8 .Zf. 97 , Title OC IUSPrCfor
f \M PSC PROCEDURE SQ 9.0 g MONITOR TENDON FORCE DATA SHEET 9.0 ( j JUNE 6, 1997 (./ Page 1 of-1 Revision 0 LIFTOPP FORCE INSPECTION DOCUMENTATION PROJECT - CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. 7TH YEAR: 25TH TENDON NO. 89/f8 TENDON END/ BUTTRESS NO.8(d A,d&f7
/ O.C.Sionoff (9.2) Surface Temp. _ f/'p 'F. Therm. No. fp . / __ Recal Date 7.//.f/ ,9 5 F./s.c 7 Ambient Temp. /,4/ 'F. Therm. No. /St h3 Recal Date 7s/47 e F.4 f 7 (9.4) Amount of Effective Wires (From DS 8.0) 96 4*f r /f /7 (9.5.1) Ram ID /joO/ Recal Date UG 4;Wd Ram Area //M.<d K = -3 5'/Y ac v./f.97 Gauge ID oWY ^*2- Recal Datekid o.a use DaL1y Check W y E./P.f 7
(') . 6 ) Shim Stack Height #1 O f #2 7M Ruler ID/2/ Recal Date 7.//-97 aw' r./f.97 Individual Shim': Stack #1 /, s v *# s R" Stack #2 /. JG"9E s r./f.f 7 e a a (9.7.2's Tendon Lif tof f Overstress Force /J57 6$ kips Pressure M3 F psi sr E./f.9 7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) S'W, . 77 ~ kips '(95PF) /f/f. // kJ ps (PF) 6S'/.49 kips ,er r,//.77 So ft, psi 3Lt, i psi 343P psi p r s.r7 (9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 JZ 70 stack #2 - JJfo Actual 1 3790 D 2 EY3 o 2 7290 i 2 33'fo
\b 3 .y a.to 1s to) 3 3rto Actua erage 7590 #F T./f.77 FORCE (Opposite End) /,/,J. 72 kips FORCE (This End) df*2 9'X kips ,qd r.j f.17 This Tendon - ACTU'd, AVERAGE '.IFTOFF FORCE 43'.7./6 KIPS pa r./f.f 7 (9.8.6.3) LIFTOFFS - See (1.8.6 and (9.8.6.1)
REQUIRED LIFTOFF: PRESSURE JE.d 7 to 547F psi FORCE 4//// to gg' /. 49 kips or 7./f.97 (9.8.6) 1.cceptable h or NO she 9./9.f7 g9.8.6.1) MLV 8eyond 6% of (PF) YES or h Notify owner n/ /
,ec r./#.9 7 (9.8.6.2) AALV Below (9PF) YES or M DETENSION YES or h NCR No. #)/ ea r./f./ 7 (9.8.7.1) ADJACENT TL?ON LIFTOFF REQUIRED a/O Tendon #1 ph notify owner ,v/v ew r./9-17 Temdon #2 Q A (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack ,dv #2 Stack p/* ,,.w v. / 9 7 7
/
(9.8.8.4) FfW ACTUAL LIFTOFF VALUE: ( 9. 8. 8'. 5 ) Circled Stack #1 - 1 pts Stack #2 - 1 Je Actual 1 sp 2 }h 2 %J4 2 JJ* 3 1)< 3 l> 3 kN
' Actual ' Average ,-/,' gr F /9 f7 FORCE (Opposite End) #/p kips FORCE (This End) ,4//.
kips ,er F.>$.97 This Tendon - ACTUAL AtERAGE LIFTOFF FORCE /. KIPS ,mr T./9.f7 (9.10) ADJACENT TENDON LIFTOFF [V (9.10.3) #1 Accept #/f (9.10.3) #2 Accept h/. Unacceptable
] Unacceptable g/, Notify Owner ,v/n
/
p f.//-f7 Q.C Review ,/ M* M /- .-
- t.evel I Date 8-ft- 97 Title (") C g o 3 o eefcyf
M'AS. PSC PROCEDUP.E SQ 9.0 gg MONITOR TENDON FORCE i DATA SHEET 9.0 JUNE 6, 1997 Page 1 of 1 Revision O LIFTOFF FORCE INSPECTION DOCUKENTATION PROJECT: CONSUMERS ENERGY CO. - PWiML SURVEILLANCE NO. _ 7TH _ YEAR: 25TH TENDON NO. */2 /8[ TENDON END/ BUTTRESS NO.MWM/# 2rvr7"
/ O.C.Sienoff (9.2) Surface Temp. 49 'F . Therm. No. Gef. '/ Recal Date "7.//.9/ s279/
Ambient Temp. j 'F. Therm. No. /4 c.7 Reca) Date 7.//.Pf' M f.7 4 7 (9.4) Amount of Effective Wires (From DS 8.0) 76 4r T.7 9'? (9.F 1) Ram ID A oo t Recal Date .7[Mf Cub Ram Area /f0, M / K = U 7o ce r.r.9 7 Oauge ID /m-F**2 Recal Datepa,s wDaily Check c/T y f. > .91 (9.6) Shim Stack Height #1 d fd # 2 f f#
- Ruler ID /f;'.i Recal Date r.y.fr se r.7.f 7 Individua& Shims: Stack #1 /:k'h', M VM.3 stack #2 pK,%'!// 4/M." -
563.i.97
- i (9.7.2) Tendon Lif tof f Overstress Force df/./A kips Pressure _W //, psi 4g 17.9 7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.)
(9PF) 4 4.73 kips (05PF) A/9 // kips ( PF ) /jf/. /,9 kips #e '#- 7 9 7 7/oV psi 327f psi Av4 psi 4e x.7.pt (9.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 32Jo Stack #2 - 3 /20 Actual 1 3//o 2 _JJ 30 3Y2 O } 2 ]Yt o ( 3 _ytso 34ool 3 3 v00 Actua'1' KFerage 3 v/y <gre r.7 9 y FORCE (Opposite End) Ad3.4f// kips FORCE (This End) d f r.*/ kips # y. 7.f 7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE M4.7/ / KIPS (e f. 7. f 7 (9.8.6.3) LIFTOFF 0 - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF: PRESSURE 717f to W V/. psi FORCED./1,// to dfA29 kips je 1 7 97 (9.8.6) Acceptable @ or NO y f. 7. 9 7 (9.8.6.1) AAIi. Beyond 6% of (PF) YES or h Notify Owner /.le w r.7.f 7 (9.8.6.2) AALV Below (9PF) YES or j DETENSION YES or @ NCR No.,A/ ,o r 7. 9 7 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED #0 Tendon #1 4 4 Notify owner / Temdon #2 h ,s e 7 7. 71 (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack w/,,, #2 Stack /s de f. 7 11 (9.8.8.4) NEW ACTUAL LIFTOFF VALU2: ~/ (9.8.8'5) Circled Stack #1 - 1 s/ Stack #2 - 1 M _,_ Actual 1 ,", _ 2 Sh 2 Ale 2 s /.* 3 'h 4 3 ' !, 3 Als Actual svarage wp p# f. 7. f 7 FORCE (Opposite End) a/# kips FORCE (This End) Jh kips spel 7 9*7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE m le / KIPS .sw F 7 17
/
(9.10) ADJACENT TENDON LIFTOFF (9.10.3) #1 Accept #4k Unacceptable s'/# ( (9.10.3) #2 Accept j/ Unacceptable fif Notify owner s/, ert f.7./*/ Q.C Review [ [ / / _ Level I Date 8 2g ,.97
, Title O C moc cro/2
l Am PSC PROCEDURE SQ 9.0 Q%* MONITOR TENDON FORCE DATA SHEET 9.0 n JUNL 6, 1997 () Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PRCJECTs CONSUM'RSu ENERGY Co. - PALISADES SURVEILI, ANCE No.
~7 TH_ YEAR 1]J3 TENDON NO. */ 2 v5A"' TENDON END/ BUTTRESS NO.fef.h!/ d #Sgry-
/ O.C.Sianoff (9.2) Surface Temp. ~73 'F. Therm. No. 0,f . d/ ,,_ Recal Date 7.// 7/ de r".6,f7 Ambient Temp. ~75' 'F. Therm. No. W e r_s Recal Date 7 // 9#' se f.4.f7 (9.4) Amount of Effective Wires (From D3 8.0) IO .se r69 7 (9.5.1) Ram ID 2 00 / Recal Date fag M Ram Area /fd.f,ff K = - 7. 5W de r 6 77 Gauge ID gar 2, Recal Date buo% m- Daily Check O/( p r.4 f 7 (9.6) Shim Stack Height #1 Z,/$' ' #2 d./$' Ruler ID # 2/ Recal Date 7 N #f p y'.4 97 Individual Shims: Stack #1 K* /* VV.* Stack #2,M]/;"VK* ,cp r.4..f 7 (9.7.2) Tendon Liftoff Overstress Force 4,S'/. 6 9 , kips Pressure .rV3F psi p #' / /7 (Tendon overstress shall not exceed 848 kips for a 90 wire tendon.) 7 (9PF) 786.5'5 kips (95PF) /M.// kips (PF) ff/ 49 3 kips dP'l'4 '#7 369/, psL JE67 poi M s:,7 psL $1'.5 $7
~1 (9.3.5.3) ACTUAL LIFTOFF m (9.8.5.4) Circled $
Stack #1 - 1 5300 Stack #2 - 35'40 T Actual 1 3'5'00 [ p) t V 237oo 3 3300 ActuaMrage 35o0 / ss"co/ 2 Mw 3 35~o u 75"e o Y ,y.p7 f ky esEr f.%.97 FORCE (Opposite End) b/s"14/ kips FORCE (This End) esaa s'M7 This Tendon - ACTUAL AVERAGL LIFTOFF FORCE
~
d$d. J'/ g3 99 kips KI?S A,r,4c? (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE 3247 to 393F psi FORCED /9,// to df/.df kips gr* /' 4.f.* (9.8.6) Acceptable @ or NO W F.7- f 7 (9.8.6.1) AALV Beyond 6% of (PF) YES or @ Notify owner /, St T '7- 9 7 (9.8.b.2) AALV Below (9PF) YES or @ DETENSION YES or D CR No, M/9 eef7ff (9.8.7.1) ADJACENT TENDON LIFTOFF REOUIRED g Tendon #1 M Notify Owner .v/. Temdon #2 ,14 f#r f 7 9 7 (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack/ M #2 Stsck ,-2 J's R-7-f 7 (9.8.8.4) NEW ACTUAL LIFTOFF VALUE t ( 9. 8. 8'. 5 ) Circled Stack #1 - 1 y /, Stack #2 - 1 j A Actual 1 4 2 />At 2 h/s 2 1/2 3 J. 3 ,.',2 3 -We
'T Actual' Average A' 6e I',7 f'7 FORCE (Opposite End) M kips FCRCE (This End) b/, kips p r.7.f 7 ,_
This Tendon - ACTUAL AVERAGE LIFTOFF FORCE pl / KIPS p f.7 7 7 (9.10) ADJACENT TENDON LIFTOFF c/e Unacceptable ,.//s I,q) f m (9.10.3) #1 Accept (9.10.3) #2 Accept DJ, ___ Unacceptable /4 f Notify Owner /p pf_f;Z-[7
/
Q.C Review /d'/*h. Level I Date [ 24'- k Title o C. I m b r e-7bi
A Gc> PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE gg DATA SHEET 9.0 , /O- JUNE 6, 1997 Page 1 of 1 Revision 0 klGOFF FORCE INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. _2]L YEAR: 25Th TENDON NO. D l- 1.9 TENDON END/ BUTTRESS NO.fht>// p t Al A BVTT Q,,f,,,, S iono f f (9.2) Surface Temp. [I 'F. Therm. No. Jr [6 Recal Date 8*.29 N M9 ? J.9 9 Ant! ant Temp. 44 'F . Therm. No. // . t J 9ecal Date 7 //
- 96 g(n 9.s 99 (9.4) Amount of Effactive Wires (From DS 8.0) 70 jtn S191 (9.5.1) Ram ID kI b E Recal Date Tontot Ram Area /18.O'$ K ='O.N h%219 Gauge ID forr:#WAA Recal Date wr oon sF Daily Check Or a g ..J . M e
(9.6) Shim Stack Height #1 I.[0 #2 fG" Ruler ID /M Recal Date #1//j8 g493 97 Individual Shims: Stack #1 /"j / h s Stack #2 / ,d 8/ M pJ; 9,3 9 9 (9.7.2) Tendon Liftoff Overstress Force sk 6.2.l kips Pressure [OS b psi [/-/9, J 97 (Tendon Overstress shall not excee4 848 kips for a 90 wire tendon.) (9PF) 58C).O kips (95PF) [/1.76 kips (PF) 8/I 7] kips //43 9-I f 2 grg */ psL _ffA/ L yL D> g R psi ,'d(19 9-J-77 ~
% (9.8.5.4) Cir;1ed (9.8.5.3) ACTDAL LTFTOFF:
Stack #1 - 1 fB60 Stack #2 - J//O\ Actual 1 J7/O O 2 ro90 .s'o f o T 2 f15 74 3 3080 solb / 3 D90 Actuas ge j6 9 4 fl4lifi-J'?? FORCE (Opposite End) /t//_f 2 kips FORCE (This End) 698.77 kips g#P 3 99 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE [t/7.(,7 KIPS A P-3. W (9.8.E 3) LIFTOFFT - See (9.8.6 and (9.8.6.1) UIRED LIFTOFFs PRESSUREf8/4 to .fC48 psi FORCE [/2.i5 to SN8~.2,/ kips ///d k-8' fh
- (9.8.6) Acceptable or No MhN8N (9.8.6.1) AALV Beyond 6% of (PF) YES or Notify owner h/A (([*\[-
(9.8.6.2) AALV Below (9PF) YES or N DETENSION YES or NO NCR No. //// (G SM DAS [l/["MI[ (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED A/S Tendon #1 AfA Notity Owner As)A Temdon #2 A//)/ . NS-1 ?? (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack JfA (9.8.8.4) NEW ACTUAL LIFTOFF VALUE
#2 Stack ///A (9.8.8.5) Circled
'Mf*/-[9 Stack #1 - 1 AM Stack #2 - 1 /// Act.al 1 1//4 2 ysA 2 h/A 2 il/4 . .
3 uA 3 p df 3 A#W FORCE (Opposite End) /./p4 Actual Average kips FORCE (This End) h/A 4,/A kips ((d
///] 9-F-94 M
This Tendon - ACTUAL AVERAGE LIFTOFF FORCE , Al/A KIPS /AT P-J 77 (9.10) AD3ACENT TENDON LIFTOFF (9.10.3) #1 Accept a/] Unacceptable u/ (O) (9.10.3) #2 Accept w/A Unacceptable _ffg Notify Owner j jt'4#9 7 E N_ Q.C Review 2/ T). b Level d Date 9 5~~. 77 l Title /tAA C(.8.-.
A\S\ PSC PROCEDURE SQ 9.0 g; MONITOR TENDON FORCE
~
DATA SHEET 9.0s f- JUNE 6, 199't Page 1 of 1 Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT: CONSU(.ERS ENERGY CO. - PLJ S ADES SURVEILLANCE NO. J_ YEAR: 25TH TENDON NO. D /~EI TENDON END/ BUTTRESS NO. N 6' ' AMN' h MVM O.C.Sicnoff ' (9.2) Surface Tsmp. l~/~ . 'F. Therm. No. $7"d 9 Recal Date F-27 f 7 .de r.y.77 Ambient Temp. C 5/ 'F. Therm. No. F/(/,3 Recal Date 7.//.f 3 .pr f.717 (9.4) Amount of Effective Wires (From DS 8.0) h8 # 9 7.f 7 (9.5.1) Ram ID 2a02 Recal Date.d e s#3 Ram Area /10.'G'// K = '/.970, # 9 7.f 7 Gauge ID /3p.uay *r Recal DateM/V o,s vsc Daily Check of de F.7 9 7
- (9.6) Shim Stack Height #1 f'/5 #2 f /S" Ruler ID[22 Recal Date 7//.F7 m 9.:. 97 Individ. sal Shims: Stack #1 M; M. V f<. Stack #2 ,4; X, </>(. o 9797 (9.7.2) Tendon Lif tof f Overstress Force /,9M/ kips Pressure 7d// 2- pel gr f.7 97 /
(Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) ./ (9PF) ff0.59 kips (95PF) 4/2..T kips ( PF ) d */f 2.1 kips s p s.f7 , 3c 1 </ psL 3143 psL M/ Z- psL er 9.s.91 , (9.8.5.3) ACTUAL 1,IFTOFF (9.8.5.4) Circled Stack #1 - 1 .790o Sta :k #2 - 3'/JC Actual 1 Jt7o p 2 fyou 2 .5'/ J o i 2 .7 Y2 o l 3 Esto 74/O / 3 31s o Actua age 7Vt. 0 ,$r 9 7.f f FORCE (Opposite End) 697.77 kips FORCE (This End) d yd,.5~7 kips .p- f J.97 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE d f7.d 7 KIPS (# 9.J.f7 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE JyY3 to 24/2 psi FORCE 4/L.9[ to 4W 21 kips ,gne- 9 7 9 *7 (9.8.6) Acceptable h or NO # 9 7.f7 (9.8.6.1) AALV Beyond 6% of (PF) YES or @ Notify Owner a/4 ,sw 9 7 97
^ A s N s't SeN u v'td'
.,ser9,f.ff (9.8.6.2) AALV Below (9PF) YES or @ DETENSION h or NO NCR No.4 (9.8.7.1) ADJACENT TLNDON LIFTOFF REQUIRED A> o Tendon #1 a/,
Notify Owner A//A Temdon #2 Mle de f.7 f 7 (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack A/// #3 Stack w4 ,3re9 y.f 7 (9.8.8.4) NEW ACTUAL LIFTOFF VALUEt / ( 9. 8. 8 /$ ) Circled Stack #1 - 1 pl.t Stack #2 - 1 M Actual 1 of, 2 JA 2 'v)* 2 ~ /sk 3 M" 3 GA 3 J), Actual Xverage #/< / sc 9.J.f 7 FORCE (Oppoeite End) #// kips FORCE (This End) 's/, kips Af f.J 17 This Tendon - ACTUAL AlfERAGE LIFTOFF FORCE ' KIPS ,54 9. J. 9f (9.10) AbJACENT TENDON LIFTOFF rm (9.10.3) fl Accept p/# Unacceptable p/r Notif y Owner p/, ,ar f.7.f 7 ('-) (9.10.3) #2 Accept J/.lr t Unacceptable hj/
< /
Q.C Review k.( Level N Date 16-fd7 Title /W/ j Gd
~
1 PSC PROCEDUAE SQ 9.0 gy MONITOR TENDON FORCE DATA SHEET 9.0s JUNE 6, 1997 Page 1 of 1 L Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION PROJECT: __ CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. J _ YEAR: 25TH TENDON No. O2 4 9 TENDON END/ BUTTRESS NO.146 A/E A A E. PUTT 8 2'V9tpV O.C.Sicnott (9.2) Surface Temp. M ,
'F. Therm. No. J F- 6 8 Recal Date M P49 - 12.- 17 Ambient Temp. ( (, 'F . Therm. No. PRa3 Recal Date #1//- 9 7 g af 9 I 2.-09 (9.4) Amount of Effective Wires (From DS 8.3) M stM7 I-i2 O
, (9.5.1) Ram ID 9/8 ') Recal Date JoA DJo,, Ram Area /19.098 K = J . 9 58 uw 9-/299 Cauge ID fc.sor v et kocal Date mea t.o Daily Check cA _
e s 9499 (9.6) Shim Stack Height #1 #/,80 #2480 Ruler ID / 18 pccal Date S// ?A N/9 /z-77 Individual Shims: Stack #1 4h* t* Stack #2 44" 4 //d b /2.-73 (9.7.2) Tendon Liftoff Overstress Force (J/ 5.11 kips Pressure fc68 psi p/4/ 9-/2.- ? ? (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) Jee 69 kips (95PF) 6I2 95- kips ( PF ) ,,6 Vr. . s kips jM t./2 97 v f'C 4/ pel V8/ 4 psi J'C M /4 psi 4/f7 9-/2.- 77 (9.8.5.3) ACTUAL LIFTOPP (9.8.5.4) Circled Stack #1 - 1 V7( 6 Stack #2 - 565' Actual 1 TO s"O 2 */ Y 9 0 5053 0 \ 2 703B ! 3 4980 3 SO60/ 3 706& Actua1'Aven ge pc 9./299 FORCE (Opposite End) (f t/ 75" kips FORCE (This End) p2. 6f M/CW R44ti[.$,)s)(l## 9 / 2 -9 L This Tendon - ACTUAL AVERAGE LIFT 3FF FORvE l ? 7 '//- M KIPS A*7 9./2 9 9 (9.8.6.3) LIFTOFFS - See (9.R.6 and (9.8.6.1) WJ.66 REQUIRED LIFTOFF PRESSURE j i to re?A psi FORCE 612.95 to (VM 11 kips Av f/2 97 (9.8.6) Acceptable or NO #$/ 9/T- E7 (9.8.6.1) AALV Beyond 6% of (PF) YES or Nctify Cwner g # 7 k-/ 1 9 2 (9.8.6.2) AALV Below (9PF) YES or h DETENSION YES or @NdR No.pM # 8 9-/2-99 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED h/4 Tondon #1 N/.i Notify owner ,MA Temdon #2 #A g 7-/ 1 9 7 (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack M #2 Stack *M p4 7 /~L- 77 (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack #1 - 1 a/A Stack #2 - 1 ua Actual 1 ~/s 2 x/A 2 x /A 2 mA 3 >,14 3 w.A 3 A.A4 Actual Average */A g# 9 /2 97 FORCE (Opposite End) A//d kips FORCE (This End) 2.,/ A , kips pd 9 9 7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE , h/4 KIPS g/# f /2 7 7 (9.10) ADJACENT TENDON LIFTOFF O (9.10.3) #1 Accwpt A/4 Unacceptable NA/ h (9.10.3) #2 Accept p/si Unacceptcble M r4 Notify Owner ////4 ## 7/2 @ Q.C Review M.[N Level M Date lo- Y-P 7 Title , AN., N-
Ob i f PSC PROCEDURE SQ 9.0 D1 MONITOR TENDON ?ORCE DATA SHEET 9.'.) p) ( JUNE 6, 1997 Page 1 c,f 1 Revision O LIFTOFF FORCE INSPECTION DOCUMENTATIg( PROJF,CT : CONSUMERS ENEROY CO. - PALISADES SURVEILLANCE NO. _l'U(_ YEAR: 2$TH _ TENDON NO. D 1 '/ 7 TENDON END/8UTTRESS NO. DC/M C T3UTT (9.2) Surface Temp. 63 'F. Therm. No. SM-N Recal Date #/*ll46 afO.C. S ieD2R p-22-?;I Ambient Temp. V" 6 'F . Therm. No. 9P '2. 3 Recal Date 9 /$-70 pf E>I2 9'7 7- n - ?8 (9.4) Amount of Effective Wires (From DS 8.O', *S 8'"'II y/Fe2*I7 (9.5.1) Ram ID #YI67 Recal Date _JoWb Ram Area /2h 04C5 K = -3.7f0 f /d8-3-?7 Cauge ID FOowW*1 Recal Date tuvoovg Daily Check Ot. s##-22 4'/ (9.6) Shim Stack Height #1 4]. 9& ' #2 t/.7 0" Ruler ID #-2.I Recal Date ')-// 7@ //d8 22 77 Individual Shims: Stack #1 YW Stack #2 p * , V / A4/# 2277 (9.7.2) Tendon Liftoff Overstress Force / //f 2, kips Pressure f<D(.8 psi gn B-22 9'/ (Tondon Overstrens shall not exceed 848 kips for a 90 wire tendon.) (9PF) fBO .f 9 kipe (95PF) (/2 9f' kips (PF) 4 4/f. 2./ kips Au1'B-/2-77 4(4 V poi 4R/6 psi fo6M psi /ufB-tz-99 (9.8.5.3) ACTUAL LIFTOFFt (9.8.5.4) circled Stack (1 - 1 4900 1 9 9 /, Actual 1 ,j_9/O jq 2 4AYO StackW #2 Mar kl V P/e/ 2 49/ e
\
) 3 ~H F4RO p.T14 %Ls1 3 N 9/ W
/0'p49;G Actua1%erage 3$m 49/ m J/s' fA-ZE. l')
FORCE (Opposite End) .S$1%- kips FORCE (This Endt 4 2V 7s kip = /u f ?- /2-?"/ This Tendon - ACTUAL AVERAGE LIFTOFF FORCE & /AT./A KIPS #s;f P-/2 -7 7 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.6.6.1) Riv0 IRED LIFTOFF PRESSURE 4/8/6 tc (O(B . psi FORCE f/2 9/ to fM2/ kips j[J/P-4t -9/1 (9.8.6) Acceptable @ or NO #7/L 97 (9.8.6.1) AALV Beyond 6% of (PF) YES or Notify Owner w o /d 9-/2-97 (9.S.6.2) AALV Below (9PF) YES or h DETit3SION YES or NO NCR No. A#f 467/2-97 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED Jh1 Tendon #1 w/A Notify Owner p /4 Temdon #2 dA ///7 9 /t_.90 (9.8.8.3) RESET SHIM STACK HF.GHT #1 Stack h/A #2 Stack A://J ////7 /2 90 (9.8.8.4) NEW ACTUAL LIFTOFF VALUEt (9.8.E.5) Circled Stack #1 - 1 p/A Stack #2 - 1 A///) Actual 1 /#ff , 2 MA I. AM 2 MA 3 u/A 3 L /A 3 .uA Actual Average , /aA 447 9-/2 .9 Q FORCE (Opposite End) m kips FORCE (This End) 2n> kips p/;-7 9- /1-7 9 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE v/A KIPS #4 9-/2-77 (9.10) ADJACENT TENDON LIFTOFF
/~T (9.10.3) #1 Accept A/A/ Unacceptable A/B *
(9.10.3) #2 Accept //Ad Unacceptable A//A Notify Owner #44 Af 9 /2 M l N Q.C Review Level Date I O" 8f-97 Title AC/.j A.A.
PSC PROCEDURE SQ 9.3 A@ i MONITOR TENDON FORCE DATA SHEET 9.0s JUNE 6, 1997 ( Page 1 of 1 b Revision 0 LIFTOFF FORCE INSPECTION DOCUMENThTION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE No. _ E YEAR: JH TENDON NO. D2-H TENDON END) 8UTTRESS NO. 7//o/lurst r 1u77 O.C.Slonoff (9.2) Surface Temp. 9/3 'F. Therm. No. S T. 6 9 Recal Date 4 N-93 M 9 7 - 99 Ambient Temp. f(; 'F. Therm. No. 9 e - 2J Recal Date 7_. //- ?B //#99-99 (9.4) Amount of Effective Wires (From DS 8.0) 09 A/19'i-N (9.5.1) Ram ID 7/87 Recal Date JM I~ud Ram Area g $8 K = -J 7f8 #n99-ff Gauge ID FototyM_ Recal Date (24&ov ust Daily Check _Ck. /ut f f- f f (9.6) Shim Stack Height #1 4. #2 S[ Ruler ID L- LI Recal Date 2lNO AW 9- 9-7 [_ Individual Shims: Stack #1 Y, t/ 4" Stack #2 b'. W ' /za 9. y- yG (9.7.2) Tendon Liftoff Overstrees Force Nf 7_ / kips Pressure J~dg6 psi '/;f9 9-92 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) f8& 49 kipe (95PF) (oll if~ kips (PF) (3/S.fi
/ kips gJyf.9-f7
'f S"tM psL 98/4 psL 5c48 psL me 9 t 9 7 (9.8.5.3) ACT_UAL LIFTOFF (9.8.5.4) Circled Stack #1 - 1 57/6 Stack #1 - f 3/E Actual 1 fJ/65
( 2 527e r:2 9e ! 2 r29c_ 3 S25C S2 YC/ 3 s2 9W ActuaP %v6'fage S 2 72 Algf-f 97 FORCE (Opposite End) Q ;7/ kAps FORCE (This End) 4 73.</ kips //,4 9 9 7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE /,93,/4 . KIPS //'9997 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE 4R/f to f04 A psi FORCE [/,7.75" to 49'f ?I kips W f- 9 If j (9.8.6) Acceptable h or NO //;f 9 ? E (9.8.6.1) AALV Beyoad 6% of (PF) YES or h Motify Owner M/A gif 9 9- 2 (9.8.6.2) AALV Below (9PF) YES 'o r O DETENSION YES or M NCR No. #A 2/499-I7 (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED vp Tendon #1 N/A Notify owner ,,~/4 Temdon #2 c/A /Ze# 9. ?-9 7 (9.8.8.3) RE5**T SHIM STACK HEIGHT #1 Stack A//A #2 Stack v/A - 2/4 ff-f7 (9.8.8.4) NLi ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack #1 - 1 w/ Stack #2 - 1 4/A Actual 1 w/A 2 1/A 2 >>/A 2 A/A 3 niA 3 v/A 3 ,v/A Actual Average x//4 m/t9 9-I7 FORCE (Opposite End) p'A kips FORCE (This End) x//> kips gd f 9-f 9 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE a/A KIPS ,gt P. 9- 97 (9.10) ADJACENT TENDON LIFTOFF O (9.10.3) #1 Accept p/A Unacceptable p/4 NA ed 9 9- k V (9.10.3) #2 Accept uM Unaccoptable va Notify owner i Q.C Revissw a h '12, [a Level Y Date 9997. Title _ M 66.
PSC PROCEDURE SQ 9.0 pg !
#40NITOR TENDON FORCE DATA SHEET 9.0,
,g JUNE 6, 1997 ( Page 1 of 1 Revision O LIFTOFF FORCE INSPECTION DOCVMENTATI.ON PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. _ 7TH_ YEAR: 25T11 TENDON NO. {'*), N 1 TENDON END/ BUTTRESS NO.CIE(.D/uE~rt c - buiT t o O.C.51onoff (9.2) Surface Temp. bN *F. Therm. No. S M. 4 Racal Date b h M g4 44. 5 - % Ambient Temp. M_ " 'F . Therm. No. O l' -L3 Recal Date %h-M pA4 h.C-% g9.4) Amount of Effective Wires (From DS 8.0) b3 je 6-2-$e.gr) (9.5.1) Ram ID 916"/ Recal Date bB DQ Ram Area /18.048 K ="3 NO 4/478 24'-M Gauge ID the.orYdlRecal Date DAWnuvqDaily Check __fj/'. pB- r t" .9 7 e 9 + f.4M8 (9.Gi Shim Stack Height #1 8. N . #2 f. bD Ruler ID 4-7 f Recal Date84.%y au t?W 6-2_f-97 Individual Shims: Stack #1 l , If D Stack #2 / , 4VM" janu-Is'-77 (9.7.2) Tendon Liftoff Overstrees Force h/f_3) kips Pressure fd g,Q pst g 1 8 2 f-9 Y (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) S'60.M kips (95PF) 6/2 9T' kips (PF) f45,7', kips M 8-Z'l-i7 Hs'L4 psL t/Rt6 psi .5 atf 3 psL pte;r 8. zs'-Y '7 (9.8.5.3) ACTUAL LIFTOFF: (9.8.5.4) girql_ed Stack #1 - 1 (22 0 stack #2 - .7J Actual 1 5'J4 GD 2 5'7 242) 2 e.LQc T 2 rz- 8CD p} 3 A '2 'LO ~ 3~ 2_ F ca / Actua W e 3 f2. 7 O s' 2 R 3 fil$ 8-2 G19 FORCE (Opposite End) d?. (/ kips FORCE (This End) (,7 2. 7/ kips j#7 6-1-s'-V7
'Ih s Tendon - ACTUAL KVERAGE LIFTOFF FORCE l ')#, // KIPS pc 9 0 7 (9.8.6.3) LIFTOFFS - Sao (9.8.6 and (9.8.6.1)
REQUIRED LIFTOFF: PRJSSURE4ef$ _ to fd 66 pri FORCE 6/2.9fto f#/S 21 kips 4//7/7-25 77 (9.B.6) Acceptable h or NO /ut 9 9- 7 (9.8.6.1) AALV Beyond 6% of (PF) YES or @ ' Notify owner h/) ## f 9- 77 (9.8.6.2) AALV Below (9PF) YES or @ DETENSION YES or @ NCR No. s p/ f.f 9 2 (9.8.7.1) ADJACENT TENDCN LIFTOFF REQUIRED wo Tendon #1 wA Notify Owner 4 Temdon #2 A# m/1 f-9. O f (9.8.8.3) RESET SHIM STACK HEIGHT #1 SP . mA #2 Stack v/A rn 7 97 (9.8.8.4) NW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack #1 - 1 Au Stack #2 - 1 344 Actual 1 Ay/ 2 s. p 2 .u/4 2 asA 3 Av/ 3 ANA 3 w// Actual Average w/J //# 99 97 FORCE (Opprsite End) vu kipo FORCE (This End) pu kips m1 9-9. 9 9 This Tendon - ACTt?.'L AVERAGE LIFTOFF FORCE />44 KIPS N1 9-9-V7 (9.10) ADJACENT TENDON LIFTOFF
.(j ['] (9.10.3) #1 Ace'ept (9.10.3) #2 Accept uA
,v/A Unacceptable Unacceptable p//
.W Notify Owner pz/ pn 0. 9- 9 0 Q.C Review ) b,6 Levol Date 98- 7 Title //#h ' %,
b PSC PROCEDURE SQ 9.0 g MONITOR TENDON FORCE DATA SHEET 9.0s JUNE 6, 1997 i Page 1 of 1 ( Revision 0 LIFTOFF FOPCE INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENEROY CO. - PALISADES SURVEILLANCE NO. J _ YEAR: 25TH TENDON NO. O3 f/ TENDON END/ BUTTRESS NO. f/ro o cu A RoTT O . C . S 1.qD2.U. (9.2) Surface Temp. )k *F. Therm. No. X T.C B Recal Date 8 2.9*lS 4/#'/-R 99 Amoient Temp. M 'F. Therm. No. PR *; 3 Recal Date 9 II98 f49R47 _ (9.4) Amount of Effective Wires (FLom DS 8.0) DAI k-b (9.5.1) Ram ID 9 / 8 9 Recal Date i i\ D)0 Ram Area /zB.ev8 K -3. F8 M S844 Gauge ID gotutyli Recal Date Decoust Daily Check ok pd9P49 (9.6) Shim Stack Height #1 3. #2 Ruler#2ID_JQ-2. ", 4 (Recal 4.? Date )// 78 Aos#99m -7ON
'~~
Individual Shims: Stack #1 3",t' . Stack 3 (9.7.2) Tendon Liftoff overstress Force (4 5 2J kips Pressure fg(O psi A 98-?7 (Tendon overstress shall not exceed 848 kips for a 90 wire tendon.) (9PF) f80 (9 kips ;95PF) C/2.97 kips (PF) ['/5 2. l kips #69-879 VS64 _ psi S A/ C psi .GM 6 . psi gy9.s 99 (0.8.5.3) ACTUAL LIFTOFF (9.8.5.4) Elrcled Stack #1 - 1 4900 Stack #2 - c'2/ G N Actual i e eic 2 HQ 3e 2 4990 ) 2 W99e
! 3 H R 'l@ TbOO l 3 YJV2V
( l' FORCE (Opposite End) Ac*.A'at.Averaga (,(,3.'.O kips FORC3 (This End) f R VR kips mee /ta96-99 g/149 9 'lG This Tendon - ACTUAL AVFRAGE LIFTOFF FORCE (, 5 l . % 4 KIPS //# M -9 9 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURED Q to 5'NA psi FORCE bl7T to /-N6 2.1 kips d478-77 (9.8.6) Acceptable or NO /df 9-8-99 (9.8.6.1) AALV Coyond 6% of (PF) YES @; Notify Owner PM g4 f-8-N (9.8.6.2) AALV Below (9PF) YES or h D'ETENSION YES or h NCR No. (F A /#9 8-N (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED A) Tendon #1 1 Notify owner u/A Temdon #2 N/A 4547f-8-kh (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stsek AJlA #2 Stack AhA 14 08-f7 (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: (9.8.8.5) Circled Stack #1 - 1 AJA Stack #2 - 1 MA Actual 1 M(A 2 MIA 2 blh .,,,, 2 Alhh 3 . :I s 3 N/A 3 U lf Actual Average AJ M /4 f 8-N FORCE (Opposite End) r ltA e kips rORCE (TLis E d) um kips 'se e.e 7 9 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE KIPS /&J# P-6 '7 7 (9.10} ADJACENT TENDON LIFTOFF f m (9.10.3) #1 Accept d4 Unacceptable //lA (9.10.3) #2 Accept E;/a Unacceptable M1A Notify Owner /,d F8-N Q.C Review d2/ h df) Level I Date 9 9 M'7 Title Me 2P
AG PSC PROCEDURE SQ 9.0 MONITOR TENDON FORCE N1 DATA SHEET 9.0 JUNE 6, 1997 ( ) Page 1 o! 1 U Revision 0 LIFTOFF FORCE INSPECTION DOCUMENTATION P.*OJECTs _qQNSUMERS ENEROY Co. - PALISADES SURVLILLANCE NO. _E YEAR: 25TH pfs*^ TENDON HO. D .~f- T~/ _ TENDON END/ BUTTRESS NO.So*(b/fs ge/ry" O.C.Sienoff (9.2) Surface Temp. 47 5'. Therm. No. C +f / Recal Date 7.//.,17 A r-ro.f' 7 , Ambient Temp. ~7# *F. Therm. No. AAr27 Recal Date 7.//.f f J Y.Jo.9 7 (9.4) Amount of Effective Wires (From DS 8.0) #/d .gre t.F 9 7 9/$7 g.to.11 m f. 20 97 /L6.0VF 7.7s~r' (9.5.1) Ram ID h/ Recal Dr.te ~7a'd 4*wo Ram Area ,',% 7 f K = l '~ / 48719*/ Gauge ID r w er*b Recal Date 2>mpe .v Daily Check et ar r.2017 pree.95 (9.6) Shim Stack Height #1 N30 # #2 M 36 '# Ruler ID d'E/ Recal Date 7.tl.iff W E.717 Individual Shims: Stack #1 fv "'/"' :F' Stack #2 M"/*3" en r.r.D
' g' (061 (9.7.2) Tendon Lif tof f Overstress Force /Wf L/ kipsYre"s.p.97sure-3We # psi y r r.r7 ,
(Tendon Overstress shall not exceed 848 k'.ps for a 90 wire tendon.) (9PF) fro.49 kips (95PF) d/2.95* kips (PF) df5' 2/ kips p I.F.17
-M - pel .hief:' psi GWr psi .ys.-r.y.9 'y 45*6 Y M t.to.f1 Y8/h y f.go.1r SO61' deT '!7 (9.8.5.3) ACTUAL LIFTOFFt (9.8.5.4) circled Stack #1 - 1 0 00 Stack #2 - fr70 Actual 1 f2Jo 2 WILD 2 T1bo ) 2 DlA) bs\ 3 S/oo 3 525c /
~
3 g:r Jo O Act rage fe t'O e , e m .f 7 FORCE (Opposite ~4.nd) d%</7 kips FORCE (This End) XA7.z/ kips de f.r.f 7 This Tendon - ACTUAL AVERAGE LIFTOFF FORCE /,T/. Y</ KIPS # 9 F.97 (9.8.6.3) LIFTOFFS - See (9.8.6 and (9.8.6.1) REQUIRED LIFTOFF PRESSURE 96M to JH W pel FORCE 4'2.Y to dv5~2./ kips.fe y.y.py det**17 </F/4 S % 5 eeS w*17 (9.a.6) Acceptable @ or NO 4/9##7 (9.8.6.1) AALV Beyond 6% of (PF) YES or h Notify owner 9 9./.f 7 (9.8.6.2) AALV Below (9PF) YES or h DETENSICN YES or h NCR No. w/# pf 9./.f'/ (9.8.7.1) ADJACENT TENDON LIFTOFF REQUIRED po Tendon #1 ,s// Notify Owner p/r Temdon #2 he # 9. /.f 7 _., (9.8.8.3) RESET SHIM STACK HEIGHT #1 Stack o /,9 #2 Stack v/r p 9./.97 (9.8.8.4) NEW ACTUAL LIFTOFF VALUE: ' (9.8.8f5) Circled Stack #1 - 1 4 Stack #2 - 1 p/ Actual 1 sA 2 __ r'/r 2 Jk 2 bh 3 ij. 3 41. 3 hk Actual ' Average 4 /<9/#7 FORCE (Opposite End) s/* kips TORCE (This End) 44 kips ,eur 9./.f 7 This Tendon - ACTUAL AVf; RAGE LIFTOFF FORCE
#,2. XIPS a eav 9.f.<7 (9.10) ADJACENT TENDON LIFTOFF (9.10.3) #1 Accept M Unacceptable pd (9.10.3) #2 Accept L), Unacceptable 1,/9 Notify Owner ph .gr/ 98/7 ~ ., ,
Q.C Review /N I Level [ Date,[f-77 l Title C r WtPETT6/
PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 r' m JUNE 6, 1997 s Page 1 of 1 , ( REVISION O ! bl ) KIAE REMOVAL INSPECTION DOCUMFJTATlQH 4 _ .. PROJECTCQNSUMERS ENERGY CO.-PALISADES SURVEILLANCE No.2.TB YEAR 25TH TENDON No. \/-Lf> t TENDON END/ BUTTRESS No. EMP/ TDE DATE OF REMOVAL 1lL- T7 DATE OF INSPECTION 9-l6 99 INSPECTEDBY/IM/ (7. 5.4. 3.1) LENGTH OF WIRE /90'sY (7.5.4.1.1) & (7.5.4.4.3) BUTTONHFAD END
*&#r #/ TW.O O' g g f 2eL q' t 30'
/- / / 7/
30' g A A 60'
/- / -/ -/
90' 60'
/-
A /- A / A 7/
,m 7,m 90' 9e-p j 120'
/ / 4 / ,/
120' p j A 150'
/- / / /
150' ,,,n)s*2rncu* 180'
, Iseo - strt Q /
ts / / / 8 13/ u!A _
/6io orwiu /We's" CUTEND Rememoor to add the 1 inch from the marked line to the length of the wire.
/3 the sample specimens are removed, mark the location of removal here.
(7.8) Measuring Device ACL Ed. I.D. /2- 2 I Recal. Date h//-Ib Wire Pulling Ram I.D. A//u( Recal. Date /// CATEGORY OF CORROSION (Refer to PSC Procedure SQ 8.1) . A B C Document the CATEGORY OF CORROSION for each 10 foot D segment of wire. E I
,, (7. 5.1) & (7.7) l V) f Post the location of wire removal to Data Sheet 8.0 l
Q.C. Review N I. Level ~EE Date loff? do10-2.607
l PSC PROCEDURE SQ 10.3 O TESTING TENDON WIRES l DATA SHEET 10.3 N JUNE 6, 1997' Page 1 of 1 ' A REVISION O N WIRE TES* DOCUMENTATION PROJECT: CONSUMERS ENERGY CO._,, PALISADES SURVEILLANCE NO: 21H YEAR: 2.1,Ji TENDON NO. /* M TENDON END/ BUTTRESS NO. S//d/" / 7 eso 0.C. SIGNOFF 8,h h I,i LEVEL I DATE /4 /:r.f7 (8.1.4) Wire ID and Location of removal SAA &e"#/ Zo '- 2 9 ' f eet Length /of it.ches (8.2.1) Wire Diameters: Tag End .2'5"D in. Middle .276 in. Ram End .270 in. Avg. .2 70 in. Measuring Device ID & _'7 7 Recal Date / 8 *.f r . 9 7 (8.3.2.1) Buttonhead Inspection: Tag End /x Ram End e3M d (8.4.1) Gauge Length of Wire /do in. Measuring Device ID /.zr- Recal Date 7.//-7[ (8.6.1) Preload force l', 1/ 5' kips NW yid Preload Pressure //f'o psi Presouro Gauge ID #2, Recal Date e tv Ram Identification J,702., Ram Area /. .Yd7 sq. in. K = /), /7L kips Recal Date 74 4 .) (8.7.1) Force reduced to O 4 A' Q 8.8.1) Initial load of wire force /. YE kips (0.1s elongation) Initial load of pressure 8"00 _ psi Elongation /L90 inches. (8.9.1) Preset Dial Indicator d (0.9% elongation) Indicator ID5d"2/ Recal Date N8'f/ (8.10.1) Force at 1% elongation /4.fd kips ; Pressure 68 Yo psi (8.11.1) " Rule" reading m.aasurement at 1% elongation /.T.fo inches (8.12.1) Maximum elongation at failure, from " Rule" reading /'7.90 inches (8.12.2) Maximum force at f ailure /7.31 kips ; Pressure 7900 psi (8.13.1) Type of break %+ yn e!" Location of break / 4/[#, inches (0.14) CALCULATIONSt (8.14.1) Ultimate Stress T7/ 4 3 9 kai Max. Force p ( g Diam.2 4) (8.14.2) Yield Stress at 1% elongation 2'22 /d.2. kal , Force 9 1% L ( .y7 Diam.2 .p 4 ) (8.14.3) % along. at f ailurn 'I~ / % (1 in. + (" Rule" Dim 9 Failure "nule" Dim 9 1%)) (9) Sample Accept L/ Unacceptable Owner / Agent Notified _ d.C. Review Level % Date I AM-79 l
'o10-3.607
PSC PROCEDURE SQ 10.3 TESTING TENDON WIRES DATA SHEET 10.3 JUNE 6, 1997 Page 1 of 1 7% REVISION O I I v WIRE TEST DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO: 2T11 YEAR: 117.[{ TENDON NO. [. E/# TENDON END/ BUTTRESS NO. $M4 76 / Q.C. SIGNOFF .dh/ h b LEVEL I DATE /d -/J,f 7 (8.1,3) Wire ID and Location of removal CWM # 2 90'-9f' feet Length /of inches (8.2.1) Wire Diameters: Tag End E fd in. Middle .2 d in. Ram End.2 70 in. Avg. . Z.9 0 in. Measuring Device ID o d ,7 7 Recal Date /d . 7o . 7 7 (8.3.2.1) Buttonhead Inspection: Tag End dg Ram End CN (0.4.1) Gaugo Length of Wire /dd in. Meat uring r;':v. ice ID _g-4Z. Recal Date 7.N-97 (8.6.1) Preload force 2..* [ kips
/* W ,Q Ptoload Pressure //fd pst Pressure Gauge ID vo"2 Recal Date g y Ram Identification /7oz. Ram Area G Leq. in. K = d. / 7 2. kips Recal Date.%s /p> 2 (8.7.1) Force reduced to O og
/ V 2,
()(B.8.2) Initial load of wire force kips (0.1% elongation) Initial load of pressure '700 psi Elongation /b.f4 inches. (8.9.1) Preset Cial Indicator g (0.9% elongation) Indicator IDeets2/ Recal DateJ-#ff (8.10.1) Force at 11 elongation /d.77 kips ; Pressure ef 7t'0 psi (8.11.1) " Rule" reading measurement at 11 elongation j .P.f f inches t (8.12.1) Maximum elongation at failure, from " Rule" reading ,/I.IO inches (8.12.2) Haximum force at f ailure /3.76 kipo ; Pressure 2DTT# psi (3.13.1) Type of break h,c rd Location of break 7'? M inches (8.14) CALCULATIONS: (R.14.1) Ultimate Stress .2.7/ 04/ kai Max. Force $ (g Diam.2,; 4) (8.14.2) Yield Stress at it, elongation 2/7/g/ :si Force 9 it A. ( .pf Diam.8 -y.4) (8.14.3) % elong. at failure 6~W s [1 in. + (" Rule" Dim 9 Failure "Rula" Dim 9 11)] (9) Sample: Accept / Unneceptable owner / Agent Notified /c
! \
Q.C. Review M.( b Level I Date lo /9.P') da10-3.607
PSC PROCEDURE SQ 10.3 TESTING TENDON WIRES D DATA SHEET 10.3 JUNE 6, 1997 Page 1 of 1 REVISION O WIRE TEST DOCUMENTATlQH PROJECT: QQNSUMERS ENERGY CQ. - PALISArlIl SURVFILLANCE NO: 2Tji YEAR: M TENDON NO. [- 2[# TENDON END/ BUTTRESS NO. SNp/f3/#
/
Q.C. SIGNOFF d)/ h 8zD LEVEL I DATE /4./7.[7 (8.1.4) Wire ID and Location of removal fg. M v 'J //o * /49 ' f eet Length /07JY inches (8.2.1) Wire Diameters: Tag End .2 N in. Middle .~2 70 in. Ram End . 770 in. Avg. 2T'O in. Measuring Device ID dlP C . 77 Recal Date /d. 3o.J 7 (8.3.2.1) Buttonhead Inspection: Tag End dg Ram End ON (8.4.1) Gauge Length of Wire /oD in. Measuring Device ID g-2Z Recal Date 7.//.f/f (8.6.1) Preload force Z . */S kip s nwA/ 1>eid Preload Pressure /tf?) / psi Pressure Gauge ID sr Z- Recal Date a usif Ram Identification */"/42 Ram Area / T , sq. in. K = (). / 72 kips Recal Date ;Qs M -i (8.7.1) Force reduced to O dN (8.8.1) Initial load of wire force /. 8/2 kips (0.1% elongation) Initial load of pressure 72:0 psi Elongation / 2. fd inches. (8.9.1) Preset Dia) Indicator ## (0.9% elongation) Indicator ID o es' Recal Date .7.#.9/ (8.10.1) Force at 1% elongation /4. TZ- kips ; Pressure d700 psi (8.11.1) "R!le" readir.g measurement at it elongation /~J./0 incres (8.12.1) Maximum elongation at failure, from " Rule" reading /7./[ inches (8.12.2) Maximum force at f ailure /.7.2Y kips ; Pressure F340 psi (8.13.1) Type of break /)egns' Location of break 7N inches (8.14) CALCULATIONSL (8.14.1) Ultimate Stress 2A9 72 / kai Max. Force p ( g Diam.2 4) (8.14 2) Yield Stress at 1% elongation 2.~L/.)S%d ksi Force 0 1% t- ( g Diam.8 .* 4) (8.14.3) % elong. at failure 5'7S's (1 in. * (" Rule" Dim 0 Failure " Rule" Dim @ 1%)] (9) Sample: Accept / Unacceptable owner / Agent Notified N N Q.C. Review . d Level j Date io.18/ .7f) da10-3.607
l l PSC PROCEDURF. SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 1h JUNE 6, 1997 Iq Page 1 of 1 t V REVISION O WIRE REMOVAL INSPECTION DOCUMENTATIOE PROJECTCONSUMERS ENERGY CO.-PALISADES SURVEILLANCE NO.]IH YEAR 25TH TENDON NO. 6 7 A('. TENDON END/ BUTTRESS NO. 8s0/d'.<$vrr
/
DATE OF REMOVAL R'- 2.797 DATE OF INSPECTION 7 Zii' 97 INSPECTED BY A v 22 M (7. 5. 4. 3.1) LENGTH OF WIRE //O'3M Y (7.5.4.1.1) & (7.5.4.4.3) BUTTONMEAD END O' . [4f R K '/ *JM W 'O' l-A j jo' ro / 9' A / x
/
30' 60' A A n j- j / '
'/
60' 90'
/-
A __, Mf2 ~7# ' T/xu g
'f' ?f' l
^/
90' p 12O' A .. .j A , _
/-
l 2 0 g ,y,7 ,y 7, ,,, pg ,7y," 150 j_ l h ,yo 3o y, .o 150# T*/2 I / 180' 210' j_ / / -/ CUTEND Remember to add the 1 inch from the marked line to the length of the wire. As the sample specimens are removed, mark the location of removal here. (7.8) Measuring Device NW I.D. /c z1 Recal. Date / // M Wire Pulling Ram I.D. .#/A Recal. Date ,//I
/ {
CATEGORY OF CORROSION (Refer to PSC Procedure SQ 8.1) A B C Document the CATEGORY OF CORROSION for each 10 foot D segment of wire. E (7.5.1) & (7.7) (q) Post the location of wire removal to Data Sheet 8.0 Q.C. Review /E // j k Level I Date 8-29 9'1 ds10-2.607
l l PSC PROCEDURE SQ 10.3 MG TESTING TENDON WIRES gn
, DATA SHEET 10.3 --
JUNE 6, 1997 s Page 1 of 1 REVISION O p!
\
V . WIRE TEST DOCUMENTATION .g PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO: 2 111 YEAR: 1.5111 TENDON NO. d[ /'I d TENDON END/ BUTTRESS NO. /7Ed /,veGex d. ,$/r7-AW M'/3 71 Q.C. SIGNOFF di/ D. i d LEVEL _ X DATE h /d */J 97 (8.1.4) Wire 1D and Location of removal.54fN ## / /BI/f' feet Length y'pT inches (8.2.1) Wire Diameters: Tag End .25"o in. Middle . 2$~d in. Ram End . 2 5~O in. Avg. ;270 in. , Measuring Device ID dd. 77 Recal Date /o.70-77 . (8.3.2.1) Buttonhead Inspectior.: Tag End dX Ram End C# _ _ (8.4.1) Gauge Length of Wire /DD in. Measuring Device ID A- 2 7- Recal Date 7.//- 97 (8.6.1) Preload force 2'. W kips AvW/)' 1)At4Y Preload Pressure / */fD psi Pressure Gauge ID 8* 2. Recal Date ou off Ram Identification 7702,. Ram Area /.Td7 sq. in. K = C. / 7 L kips Recal Date.74 arpA (8.7.1) Force reduced to 0 4/ i
'g ( 8. 8.1) Initial load of wire force A V'2, kips (0.1% elongation)
Initial load of pressure fo$ psi Elongation /4.9 7 inches. (8.9.1) Preset Dial Indicator O/' go.9% elongation) Indicator ID arce.2/ Recal Date 3 /d 97 (8.10.1) Force at 1% elongation /o.V2 kips ; Pressure M 44 / psi (8.11.1) " Rule" reading measurement at 1% elongation /.7.9d inches (8.12.1) Maximum elongation at failure, from " Rule" reading / 7. 76' inches (8.12.2) Maximum force at f ailure /2.f Z. kips ; Pressure p7/s/C psi Ci49eftfC /CV 6'b (8.13.1) Type of break 7)ud f/tr Location of break d N.a inches (8.14) CALCULATIONS: (8.14.1) Ultimate Stress 24 73t'o kai Max. Force $ (g Diam.2 4) (8.14.2) Yield Stress at 1% elongation Z/r., tM kai Force @ 1% L (g Diam.' y4) (8.14.3) % elong at failure +' T % (1 in. + (" Rule" Dim 9 Failure " Rule" Dim 0 1%)] (9) Sample: Accept / Unacceptable owner / Agent Notified A/// O Q.C. Review ' Level Date /#'/'f 79 ds10-3.607
PSC PROCEDURE SQ 10.3 k\h TESTING TENDON WIRES } DATA SHEET 10.3 ' JUNE 6, 1997 Page 1 of 1
\ REVISION O WIRE TEST DOCUMENTAT1Qli PROJECT: CONSUMERS ENERGY Co. - PALISADES SURVEILLANCE NO: 1T}} YEAR: 1}Ig
~
TENDON NO. /$I A C- TENDON END/ BUTTRESS NO. //G.h Aas e d /_%m-Q.C. SIGNOFF A ,)/ k C d LEVEL I DATE /o./7 97 (8.1.4) Wire ID and Location of removal W pec#Z 70 7T feet Length /o9 inches (8.2.1) Wire Diameters: Tag End .Z3'O in. Middle .270 in. Ram End .tTD in. Avg. 7.f"O in. Measuring Device ID C C., 77 Recal Date /O- Jo.77 (8.3.2.1) Buttorthead Inspection: Tag End or Ram End C/t. (8.4.1) Gauge Length of Wire /00 in. Measuring Device ID f(-7 Z. Recal Date 7.//- 77 (8.6.1) Preload force 2. 6 kips EM W 2nLV Preload Pressure /4/[o psi Pressure Gaug. ID #2, Recal Date p W Ram Identification 7 701- Ran Area /.687 sq. in. K = o./72 kips Recal Date X.s caJ (8.7.1) Force reduced to O 27/ (8.8.1) Initial load of wire force /,*/Z- kips (0.1% elongation) Initial load of pressure 8'00 psi Elongation /2, W inches. (8.9.1) Preset Dial Indicator o g (0.9% elongation) Indicator ID(edti Recal Date3-/##/ (8.10.1) Force at 1% elongation /o/,7 kips ; Pressure M M o psi (8.11.1) " Rule" reading measurement at is elongation /jf. ff' inches (8.12.1) Maximum elongation at failure, from " Rule" reading /7.~35' inches (8.12.2) Maximum force at f ailure /J. 8'/ kips ; Pressure T/20 psi
., 7A*? KW)
(8.13.1) Type of break 7)#r74.# Location cf break df6 incb* (8.14) CALCULATIONS _t, (8.14.1) Ultimate Stress 2 6"f,70/ kai Max. Force $ (g Diam.2 _.,,4) (8.14.2) Yield Stress at 1% elongation 7_//,,775'ksi Force 9 1% f-( g Diam.8 -=4) (8.14.3) % elong, at failure '/5'd % (1 in. + (" Rule" Dim 0 Failure " Rule" Dim 0 1%)] (9) Sample: Accept v/ Unacceptable Owner / Agent Notified N
/3 Q.C. Review a
.t./ Level W Date l#- / M) ds10-3.607
- - = = - - - - - - - - - - - -
PSC PROCEDURE SQ 10.3 TESTING TENDON W*.RES l DATA SHEET 10.3 JUNE 6, 1997 NA Page 1 of 1 REVISION 0 . WIRE TEST DOCUMENTATION PROJECT: CONSUMEPS ENEPGY CO. - PALISADES SURVEILLANCE NO: 213 YEAR: M TENDON NO. /d Md TENDON END/ BUTTRESS NO. //4;r.h /FM d :furt-
/
0.c. SzcNOFF de2# %AO LEVEL DATE /4./.7 97 (8.1.4) Wire ID and Location of removal J W /r*#7 /Jo '- /z.4 ' f eet Length /of inches
--(Si 2 41) Wire-Diameterst-Tag-EndT2S'd-inTMi'ddleWJhn, nam 7hd SSa IhTAvcja.r 1 ' LYiT~
Measuring Device ID O d. . 7 F' necal Date /o- To 9 7 (8.3.2.1) Buttonhead Inspection: Tag End M/ Ram End d4 (8.4.1) Gauge Length of Wire /oD in. Measuring Device ID /d'.EL Recal Date7 // 97 (8.6.1) Preload force 7, 7 kips A4vef Preload Pressure /#d psi Pressure Gauge ID f Recal Date , Ram Identification '7'702.- Ram Area /.537 sq. in. K = 0. /72. kipsRecalDate7*$ad (8.7.1) Force reduced to 0 OX b)(8.8.1) Initial load of wire force /. / Z., kips (0.1% elongation) Initial load of pressura 766 psi Elongation / 2. fo inches. (8.9.1) Preset Dial Indicator 4/< (0.9% elongation) Indicator ID gd'dIl Recal Date 3,/of7 (8.10.1) Force at 1% elongation /MS9 kips ; Pressure /J39 psi (8.11.1) " Rule" reading measurement at 1% elongation /J. # inches (8.12.1) Maximum elongation at failure, ficom " Rule" reading /~/./M' inches (8.12.2) Maximum forse at failure /J.o'f kips ; Pressure s'2dC psi
.se MS7 (8.13.1) Type of break >vertd Location of break M inches (8.14) CALCULATIONSt (8.14.1) Ultimate Stress 24S5'7/ kai Max. Force p (g Diam.2 ,; 4)
(8.14.2) Yield Stress at 1% elongation 2/5'777 kai Force @ 1% .2- (yf Diam.2 94) (8.14.3) % elong, at failure N 1. (1 in. + (" Rule" Dim @ Failure " Rule" Dim @ 1%)] (9) Sample: Accept / Unacceptable owner / Agent Notified A//#
/
/3 Q.C. Review Level N Date /o-/ (-79
\
l ds10-3.607
PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL gg DATA SHEET 10.2 l s JUNE 6, 1997 Page 1 of 1 (-) v REVISION O WIRE REMOVAL INSPECTION DOCUMENTATION PROJECTCONSUMERS ENERGY CO.-PALISADES SURVEILLANCS NO.J.Tli YEAR 25TH TENDON NO. D /* I-9 TENDON END/ BUTTRESS NO. 447 6td/>NEM DATE OF REMOVAL 9397 DATE OF INSPECTION 9 7 f7 INSPECT *,D BY /C/> b. M (7. 5. 4. 3.1) LENGTH OF WIRE /SS/ M " (7.5.4.1.1) & (7.5.4.4.3) BUTTONH D
*/ ' _ / s for, .,..
n r, *) w e.> & / D
?'/
30'
/_
g
/ 4 y ,
/
g-60'
/
60' ,
/
g g 90'
/
/ - v y y.s.r 7 /
- g. , g,9
- @ DD ' / iM i % = %X=L mu/2Y*?'
120' M '7* //l ' 150
/- @ / %-
/ 1 3 s*'/ W -/ _/
Q V 150'
/- /
f M #' "'* #
/
180'
~/
180' 210'
/- / / -/
CUTEND ( Remember to add the 1 inch from the marked line to the length of the wire. As the sample specimens are removed, mark the location of removal here. (7.8) Measuring Device /M I.D. / 21 Re cal. Date 7.//-98 Wire Pulling Ram I.D. A14e Recal. Date st//w ( l' CATEGORY OF CORROSION (Refer to PSC Procedure SQ 8.1) A B C Document the CATEGORY OF CORROSION for each 10 foot D segment of wire. E (q v j (7.5.1) & (7.7) Post the location of wire removal to Data Sheet 8.0 Q.C. Review M Level _t.u Date ld- M 9 ds10-2.607
$*  llllO0 sg d4 IMAGE EVALUATION
///p\e M
Nsspy s. +'
. 1Es11Anee1 <m133 y /4,4, k# g l.0 lf2 Eu 5 !.N. E Il l.1 [" EE li g
; i.25 i.4 i.6 4 150mm >
< 6" >
# ,, <#+43 N//V, %>7// ,mexe m g g g g g. e. _ ~
WEBSTEd NE YORK 14580
+>v\4}.
I71 Ai 9A%.1 AOS
9& IMAGE EVALUATION d#4 e t@%@ TEST TARGET (MT-3) ,,//gfKY [h 4 g)6+/ %gl<+$ 0 1.0 lf M L'a 5!NE l-l ? u m Me 1.8 l 1.25 1.4 I i.6
- __ l 4 150mm >
4 - 6" >
#% b,,,,,,,
f i #b
&+*& 44 _ _ = = _ _ ++;b;4
-sta- J; ..
de O
"s d' 4%>g& IMAGE EVALUATION
//[ ,
,, $ (4, 1.0 !!!EM M4 lll Has 1,i
[" l!!M M 1.25 i.4 i.6 4 150mm > 4 ** b+sb
%9 3*ffff $ b4%
4,f ;,, ,- WEBSTER, NEW YORK 14580 +99
PSC PROCEDURE SQ 10.3 TESTING TENDON WIRES i DATA SHEET 10.3 JUNE 6, 1997 'D1 Page 1 of 1 * /^'g REVISION O ! .) v EIRE TEST DOCUMENTATION PROJECTS CONSUMERS ENERGY Co. - PALISADES SURVEILLANCE NO: 2.TM YEAR: 2iTH TENDON No. D / - 2. 9 TENDON END/8UTTRESb NO. Mab/[ /rr
/
Q.C. SIGNOFF XIN 'D. LEVFL _ I DATE /4 /7*97 (8.1.4) Wire ID and Location of removal Quer #/ /O '- / f feet Length /o f inches (8.2.1) Wire Diameters: Tag End ,45~/ in.Hiddle .27/ in. Ram End .26 in. Avg. . 2.7 / in. Measuring Device ID dd. */F Recal Date /C 30 97 (8.3.2.1) Buttonhead Inspection: Tag End __pX Ram End od (8.4.1) Gauge Length of Wire /00 _in.Hessuring Device ID Z 2 Z- Recal Date 7 // f( (8.6.1) Preload force 2.</ [ kips FM ' pat Preload Pressure /*/s'd psi Pressure Gauge ID #& Recal Date w / Ram Identification 7702 Ram Area / g lsq. in. K = d./72 kips Recal Date A oy
,- (8.7. ) Force reduced to 0 o/
(8.8.1) Initial load of wiru force /, VE kips (0.1% elongation) Initial load of pressurc. Too psi Elongation /2 9.7 inches. (8.9.1) Preset Dial Indicator at (0.9% elongation) Indicator ID su 2/ Recal Date F.e fT (8.10.1) Force at 1% elongation fa 91 kips ; Pressure /ff94 psi (8.11.1) " Rule" reading measurement at 1% elongation / 7. 9d inches (8.12.1) Maximum elongation at failure, from " Rule" reading /8. 2I _ inches (8.12.2) Maximum force at f ailure /2./,/ kips ; Pressure 77 +/0 psi (8.13.1) Type of break Ibt TRE Location of treak M M inches (8.14) CALCULATIONS: (8.14.1) Ultimate Stress 2f/ 9*74 kai Max. Force 4 ( g Diam. 44) (8.14.2) Yield Stress at 1% elongation Z/O.577 ksi Force 0 1% L ( g Diam.2 *= 4 ) (8.14.3) % elong. at failure $* W t [1 in. + (" Rule" Dim 0 Failure " Rule" Dim 9 1%)) (9) Sample: Accept / Unacceptable owner / Agent Notified g /r Q.C. Review k.I Level Date /O-If-9 () ds10-3.607
_c - PSC PROCEDURE SQ 10.2
,8 TESTIN3 TENDON WIRES DATA SMEET 10.3 gg JUNE 6, 1997 Page 1 of 1 7'] REVISION O
) l l
WIRE TEST DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO: 2,TH YEAR: 21TE TENDON NO. D /-29 , TENDON END/ BUTTRESS NO. Se~a /h Q.C. SIGNOFF /IdbAN LEVEL I DATE /O /7-97 (8.1.4) Wire ID and Location of removal 34 m #2 Ao'ro 67'f eet Length /07 inches
-(8.2.1) Wire Diameters Tag End2.5~/ in. Middle . f.C~/ in. Ram End .EI/ in. Avg. . ES'/ in.
Measuring Device ID dd . 7)' Recal Date / 4 . ;ro .7 7 (8.3.2.1) Buttonhead Inspect.on: Tag End o /( Ram End oA (8.4.1) cauge Length of Wirs /00 in.Heasuring Device ID _st'.2E Recal Date 7.// /7 (8.6.1) Preload force 3.V I kips Preload Pressure Ns'o psi Pressure Gauge IDAW+ is z., '/ Recal Data D utt v Ram Identification "/76ts, Ram Area /.C'A 7 sq. in. K = ()./72 kips Recal Date.faf M (8.7.1) Force reduced to O og b)(8.8.1) Initial load of wire force /. 7 % kips (0.1% elongation) Initial load of pressure "fd C psi Elongation /2. M inches. (8.9.1) Preset Dial Indicator o g . (0.9% elongation) Indicator ID Ede t/ Recal Date s-/a 97 (8.10.1) Force at 1% elongation /d37 kips ; Pressure d[/O psi (8.11.1) " Rule" reading measurement at 1% elongation / 3. T inches (8.12.1) Maximum elongation at failure, from " Rule" reading /70D inches (8.12.2) Maximum force at f ailure /A.fY kips ; Pressure ~/'900 psi (8.13.1) Type of break bud 77t e r" Location of break WM , inches F/m ofAm 24 (8.14) CALCULATIONSt (8.14.1) Ultimate Strese 2.5'I M/ kai Max. Force , t. ( g D.in.2_. 4) (8.14.2) Yield Stress at 1% elongation Ze?N'J kal Force 0 1% A. (g Diata.2 94) (8.14.3) % elong. at failure S'Of % [1 in. + (" Rule" Dim 0 Failuro " Rule
- Dim 9 1%))
(9) Sample: Accept / Unacceptable Owner / Agent. Notified gar
,s / I Q.C. Review Level I Date b-/7.99 da10-3.607
.~ - - -- . .. . . _,
PSC PROCEDURE SQ 10.3
" 'STIN3 TENDON WIRES
, L.$TA SHEET 10.3 1 JUNE 6, 1997 Page 1 of 1
,f REVISION O C
WIRE TEST DOCUMENTATION PROJECT: CONSUMERS Ef(C'2GY CO. - PALISADES SURVEILLANCE NO: 213 Ya.,AR : 2j5Ill j TENDON No. D l*Z ? _ TENDON END/8UTTRESS NO. P/s* su YA e '7) Aser7~ Q.C. SIGNOFF M h, Ab LEVEL I DATE /4 /.F f 7 (8.1.4) Wire ID and Location of removal 54g/tE #.3 //O U//f# feet Length /07Nr inches (8.2.1) Wire Diameters: Tag End.dS"~/ in. Middle ,25"'/ in. Ram End .F.5"/ in. Avg. .E r/ in. Measuring Device ID dd. 7 F' Recal Date /v ., 74 f*7 (8.3.2.1) Buttonhead Inspection: Tag End CN Ram End dX (8.4.1) Gauge Length of Wire __fod in. Measuring Device ID A'
- f L Recal Date 7.//. 78' (8.6.1) Preload force 2. . a/ f ~ kips t=>A*'f/ 'pi4/W Preload Pressure /9Yo psi Pressure Gauge ID * & Recal Date a uff Ram Identification 77os. Ram Area /. 5% f sq. in. K = O, /'72 kips Recal Dute M m (8.7.1) Force reduced to O Og (8.8.1) Initial load of wire force /. 5 /2.- kips (0.1% elongation)
-Initial load of pressure R"d o psi Elongation /2 95' inches.
(8.9.1) Preset Dial Indicator t#/ (0.9% elongation) Indicator ID (ete Recal Date.5 ef'/ 64'00 (0.10.1) Force at it elongation /o,2o kips ; Preasure i .fe psi se so.,s4~7 (8.11.1) " Rule" reading measurement at 11 elongation /J.9d inchen (8.12.1) Maximum elongation at failure, from " Rule" reading 8 77' inches (8.12.2) Maximum force at f ailure /2 5%"' kips ; Pressure No psi (8.13.1) Type of break bv&/c e" Location of break 7M' igen inches M E4 (8.14) CALCULATIONS: (8.14.1) Ultimate Stress 8:SF 64 / kai Max. Force.j. ( g Diam.2 4) (8.14.2) Yield Stress at it elongation 2oq Mo kai Force 9 11 a. ( yf Diam.8 -f= 4) (8.14.3) t along. at f ailure $"'75' t [1 in. + (" Rule" Dim 0 Failure " Rule" Dim 9 14)] (9)_ Sample: Accept ! Unacceptable Owner / Agent Notified ,+//4 Q.C. Review h.I Level __ Date IO'/V 97 ds10-3.607
- - . . - - , , ~ . - _ . .
PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL
, DATA SHEET 10.2 D1 1- JUNE 6, 1997 Page 1 of 1 REVISION O
( WIRE REMOVAL INSPECTION DOCUMENTATION ... . _ . . . _ , , , , , _ PROJECTCONSUMERS ENERGY CO.-PALISADES SURVEILLANCE No.2IH YEAR 25TH TENDON NO. l/- 2 d TENDON END/ BUTTRESS NO. 5/04/ 70/0 DATE 0F ' REMOVAL 9 11-97 DATE OF INSPECTION f'//-97 INEPECTED BY M k b (7. 5. 4. 3.1) LENGTH OF WI".E /90'Jh (7.5.4.1.1) & (7.5.4.4.3) v>t4E M f BUTTONHEAD END f- 8 j_ A , A ?, 30' 60' j- A , A j k _j f- A ,,, A , A '? 90' 120' j- A j A , A _, 120' 150'
,_ s , A , A _,
O 150' j_ A , A , /9 180' 21? ',
**%wa
/ /80' To /f?
- wu e ,lI cas or NW /90'32< '
CUTEND Remember to add the 1 inch from tha marked line to the length of the wire. As the sample specimens are removed, mark the location of removal here. (7.8) Measuring Device / s re- I.D. X 2/ Recal. Date 7 N-9/ Wire Pulling Ram I.D. 4//A Recal. Date ~le r ' CATEGORY OF CORROSION (Refer to PSC Procedure SQ 8.1) A B C Document the CATEGORY-OF CORROSION for each 10 foot D segment of wire. E p (7.5.1) & (7.7)
; Post the location of wire removal to Data Sheet 8.0 Q.C. Review dd b. AD Level 6 Date P /787 ds10-2.607
PSC PROCEDURE SQ 10.3 TESTING TENDON WIRES
, DATA SHEET 10.3 JUNE 6, 1997 M
'Page 1 of 1
['T REVISION 0 WIRE TEST DOCUMENTATION PROJECT: CONSUMFRS ENERGY CO. - PALISADES SURVEILLANCE NO: 21]i YEAR: 211,8 TE*GON NO. - 2M TENDON END/ BUTTRESS NO. I//V/7#' r Q.C. SIGNOFF dh h ds LEVEL I DATE/D // /7 d (8.1.4) Wire ID and Location of removal t///M / /7d '- /79' f eet Length /d 7 inches i (8.2.1) Wire Diameters: Tag End . Z50 in.Hiddle 200 in. Ram End .25~8 in. Avg. 35'o in. l Haasuring Device ID O d . 7f Recal Date /o- Jo f 7 (8.3.2.1) Buttonhead Inspection: Tag End C/( Ram End SE (8.4.1) Gauge Length of Wire /de in.Heasuring Device ID 2 4 2. Recal Date 7-// fr (8.6.1) Preload force 2.d/5' kips Preload Pressure Ns?) psi Pressure Gauge ID,ar Z fVA yaf Recal Date 6.,.or Ram Identification 7742- Ran Area /. S'47 sq. in. K = /A/72- kips Recal Date N u n (8.7,1) Force reduced to 0 og (8.8.1) Initial load of wire force /. 4/8- kips (0.1% elongation) Initial load of pressure _ J OB _ psi Elongation /2.97 inches. (8.9.1) Preset Dial Indicator og (0.9% elongation) Indicator ID #A',2/ Recal Date 340 98 (3.10.1) Force at 1% elongation /0,70 kips ; Pressure 4724 psi (8.11.1) " Rule" reading measurement at 1% elongation / *J. 90 inches (8.12.1) Maximum elongation at failure, from " Rule" reading /[ 3 5' inches (S.12.2) Maximum force at f ailure /3.2.q, kips ; Pressure Y320 psi (8.13.1) Type of break bun 7L/' Location of break 2. Y inches (8.14) CALCULATIONS: (8.14.1) Ultimate Stress 2.0 f 0 7/, kai Max. Force 9 ( g Diam.8 - 4)
- j (8.14.2) Yield Stress at 1% elongation 2/f o/ 2. kai Force e is . - ( g Diam.8 -f= 4)
(8.14.3) % elong. at failure CW% (1 in. + (" Rule" Dim 0 Failure " Rule" Dim e 1%)) (9) S t.mple: Accept / Unacceptable Owner / Agent Notified g/# (O Q.C. Review k. Level I Date /d-/'/ 92 ds10-3.607
PSC PROCEDURE SQ 10.2 TF.ST WIRE REMOVAL y DATA SHEET 10.2 JUNE 6, 1997 Page 1 of 1 REVISION O WIRE REMOVAL INSPECTION DOCUMEETATION . . . ,, PROJECTCONSUMERS ENERGY CO.-PALISADES SURVEILLANCE NO.M YEAR 231H TENDON NO. I/-Z'/8 TENDON END/BUITRESS NO. ///o///4/ DATE OF REMOVAL f'8 - 7 DATE OF INSPECTION f-//-97 INSPECTED BY b l. (7. 5.4. 3.1) LENGTH OF WIRE /96 (7.5.4.1.1) & (7.5.4.4.3) (A)lil 4 > BUTTONHEAD END
& j A , A ?'
30' a /_ A
/
/
A '?'/
- 60' 90' g j g
/- / / -/
90' 120'
,_ A , A , a _,
120' 150'
/- / 4 4
/ -/
A , A , A **?'
'?'
) */ w
'70a '-w/fw9 e3 ' / /m/fo '
or we , CUTEND Remember to add the 1 inch from the marked line to the length of the wire. As the sample specimens are removed, mark the location of rer. oval here. (7.8) Measuring Device #vwA_ I.D. /.z/ Recal. Date 7.//-97 Wire Pulling Ram I.D. N// Recal. Date # M CATEGORY OF CORROSION (Refer to PSC Procedure SQ 8.1) A B C Document the CATEGORY OF CORROSION for each 10 foot D segment of wire. E ( 7 . 5.1) & (7.7) Post the location of wire removal to Data Sheet 8.0 Q.C. Review g)/ J2.dY Leve1 Y Date 9 /7 97 ds10-2.607
l
, PSC PROCEDURE SQ 10.3 A\63 i
TESTING TENDON WIRES DATA SHEET 10.3 gg JUNE 6, 1997 Page 1 of 1
,S I REVISION 0 \
gj ) WIRE TEST DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADM SURVEILLANCE NO: 21)1 YEAR: 25TH TENDON NO. V-lA [ TENDON ENJ/ BUTTRESS NO. 3//o/ /77# Q.C. SIGNOFF / ,2/ h & I ' LEVEL DATE /4 /38'/ (8.1.4) Wire ID and Location of removal 41/At' b / 70 - 179 ' f eet Length /v f d inches (8.2.1) Wire Diameters: Tag End . W / in.Hiddle .2 7/ in. Ram End .?.7/ in. Avg. . T / in. Measuring Device ID dC . 77 ,,, Recal Date /O ~J8 9 7 (8.3.2.3) Suttonhead Inspection: Tag End o/( Ram End C# (8.4.1) Gauge Length of Wire /oD in.Heasuring Device ID s6 24 Recal Date7 //-ff 18.6.1) Preload force 2.. M kips AW .brod Preload Pressure /4/ 3'd psi , s sure cauge Ip" 2- Recal Date e ne-l Ram Identification 7 7o2,. Ram Area /.*R 7 sq. in. K = o./ 72. kips Recal Datem cv) I i (8.7.1) Force reduced to O C/d (8.8.1) Initial load of wire force /. d/ 2- kips (0.1% elongation) l Initial load of pressure 800 psi Elongation /d 90 inches. (8.9.1) Preset Dial Indicator 1 (0.9% elongation) Indicator ID detd Recal Date F.#fi' (8.10.1) Force at 1% e'longation /42.79 kips ; Pressure 4Tt'0 psi (8.11.1) " Rule" reading measurement at it elongation / F.f S' inches (9.12.1) Maximum elongation at f allure, from " Rule" reading / 7, 35' inches I (8.12.2) Maximum force at f ailure /.F.// kips ; Presaure 7274 psi (8.13.1) Type of break buc7Rd Location of break 5 f [ inches (8.14) CALCULATIONS: (8.14.1) Ultimate St:'ess 2./,( /,9 7 kel Max. Forco y ( g Diam.8
- 4)
(8.14.2) Yield Stress at 1% elongation 2 Zo.off kai Force 0 1% .A. ( g Diam.3 ." 4) (8.14.3) % elong, ac failure Y. S' % (1 in. + (" Rule" Dim 0 Failure " Rule" Dim 0 1%)] I (9) Sample: Accept !/ Unacceptable owner / Agent Notified #Mr
/
f% ? l s-- Q.C. Review Level I Date lo-N-97 I I do10-3.607
PSC PROCEDURE SQ 10.2 TEST WIRE REMOVAL DATA SHEET 10.2 - D1 JUNE.6, 1997 s Page 1 of 1 REVISION O WIRE REMOVAL INSPECTION DOCUMENTATION . .. , , . . . PROJECTCONSUMERS ENERGY CO.-PALISADES SURVEILLANCE No.2_TH YEAR 21TH TENDON NO. // 1. 4 8 TENDON END/ BUTTRESS NO. J//&/M DATE OF REMOVAL 9-//~97 DATE OF INSPECTION N //- 9 7 INSPECTED BY M (7.5.4.3.1) LENGTH OF WIRE /PO 'f V (7.5.4.1.1) & (7.5.4.4.3) LA)ll-t W 3 BUTTONHEAD END O' 30' j~ & j A , A -, 30' 60' j j g
/
/ / /
60' 90'
,_ A j k j A -j 90' 120' j_ o4 ' ; A j A -j 120' j 150' p
/- / / -/
150' 180' g 4
^*'
180 210'
., hwir nan'tw t@ j /*M of WMc~ , -,
/70
- ro it? ' Y/WL4' # CUTEND Remember to add the 1 inch from the marked line to the length of the wire.
As the sample specimens are removed, mark the location of removal here. (7.8) Mear.aring Device sfvtert. I.D. #-2/ Recal. Date 7.u PP Wire Pulling Ram.I.D. A/A ~Recal. Date wh
/ /
CATEGORY OF CORROSION (Refer to PSC Procedure SQ 8.1) A B C Document the CATEGORY OF CORROSION for each 10 foot D segment of wire. - E (7.5.1) & (7.7) Post the~ location of wire removal to Data Sheet 8.0 Q.C. Review 8h h. /LY Level # Date 7./787 ds10-2.607
PSC PROCEDURE SQ 10.3 TESTIN3 TENDON WIRES DATA SHEET 10.3 gg JUNE 6, 1997 5 Page 1 of 1 7~N REVISION i WIRE TEST DOCUMENTATION PROJECT: QQNSUMERS ENERGY CO. - FALISADRA EURVEILLANCE NO: 2Iji YEAR: lilli TENDON NO. [-8Y[ TENDON END/ BUTTRESS NO. M/,/Ap , Q.C. SIGNOFF AM/ /1 k LEV 5L I DATE /d'/7'M (8.1.4) Wire ID and Location of removal /d/#E J ,/86 -/ /9 feet Length /0 7 F inches (8.2.1) Wire Diameters: Tag End .2 7/ in.MiddAe . f.7/ in. Ram End . Z$~/ in. Avg.
- 2I/ in.
Measuring Device ID 2 2 d'. ~7 7 necal Date /d Jo .17 (8.3.2.1) Buttonhead Inspection: Tag End 6/< Ram End O/( (8.4.1) Cauge Length of Wire /d D in. Measuring Device ID A" 26 Recal Date ~/.//.9t f_ (8.6.1) Preload force 2.Y f kips
/1<*d/ W Preload Pressure / M4 pel Pressure cauge ID C Recal Date .l> gss Ram Identification '770L Ram Area /.747 sq. in. K = 8. /71- kips Recal Date 6,5 M (8.7.1) Force reduced to O /M __
l V (8.8.1) Initial load of wire force /.YZ- kips (0.1% elongation) Initial load of pressure F'd o psi Elongation /Z.9d inches. (8.9.1) Preset Dial Indicator 1 (0.9% elongation) Indicator ID4ed' 2./ Recal Date JW f/ (8.10.1) Force at 1% elongation //) 7f kips ; Pressure 47fd psi (8.11.1) " Rule" reading measurement at 1% elongation / 7. 70 inches (8.12.1) Maximum elongation at f ailure, from " Rule" reading /7. 18 inches (8.12.2) Maximum force at f ailure /J./7 kips ; Pressure Yf/C psi (8.13.1) Type of break Ad'7?tE Location of break J/ M inches c yvsira~ ** M' eC='u (8.14) CALpULATIONS: (8.14.1) Ultiuate Stress M;d t /7 kai Max. Force 4 ( g Diam.2 4) (8.14.2) Yield Stress at 1% elongation 2/F'//f/ kel Force 0 1% .t- ( g Diam.8 -y.4) (8.14.3) % elong, at failure f'/ % (1 in. + (" Rule" Dim 0 Failure " Rule" Dim e 1%)) (9) Sample: Accept ./ Unacceptable Owner / Agent Notified
'77 \
Q.C. Review - Level _ I Date /4 /d/-f 7 d310-3.607
' As6L.
PSC PROCEDURE SQ 10.5
- CONTINUITY TEST AN
\ 50ATA SHEET 10.5 JUNE 6, 1997
_fs Page 1 of 1 C) Revision 0 CONTINUITY TEST - INSPECTION DOCUMENTATION PROJECT Co93JYlUS EKrmYeo. N MAbts SURVEILLANCE NO. YEAR A6 TENDON NO. @1b TENDON END/ BUTTRESS NO. T/t#/TD8 UNIT '/ __, Row / Force if Posted Corrosion Q.C. Wire No. Continuous Over 9425 Broken to DS 8.0 Condition COMMENTS Sitnoff 1- 3 YES utA wout u fA % or M G M/9fr-97 2- 6
# 9-/ r -9 7 3- 9 ___
i#P-/r-97 4 - 10 M P-M;f? 5- 8 Af7-K47 6- 6 AV 1-N-99 7- 6 Afd 9-/5'-97 8- 6 4 4199 /5-97 9- 8 Ad 9-K:9? 10 - 10 # 9-/ 9 9 9 11 - 9 I JFr 7-/f-97 12 - 6 L i . AG?-/G~ 99 ( 13 - 3 W V V W \/ V 44f 9-/r 97 i I Note that this form can be used to Row Wires verify up to 17 individual wires in columnar fashion; if more than q, d_q, or, j -3 17 .are to be verified or if the entire tendon is to be verified,
-4HD 4pl46 4 FM2-.
m ou m ____ \
\ 2 6 den a row by row inspection shall m
ir a ir a ir q, g q, ur ir ir 3_g be performed. O 4> 4> 4HD 4HD 4> <l tl 4 - 10
-4> $ 4> 4 4> 4> 4>-- 5-8 Orient the anchorage sketch with 4F4> 4> ]>i> <l 45 G-6 the Heat Code Identification and
---O 4> 4l - -
4HHF---- - 6 note the wire number as it appears 4D 4> 4> ; j4>0 4>- 8-6 in each row starting at the lef t O 4HH X4>4HD <> 9-8 side in each row. O e 4HDjt>dHHD- ;> <> I 10 - 10
! 11 - 9 The Comments Area shall be used to
-4 H D 4F$uG 4HD4pl4D4HHHF / 12 - 6 identify particular wires or provide O ( H D--. inspeed on red rks.
j () / _4 I /g 93 _ 3 Q.C. Review Mb Level I Date I ' V -97
- Tit.le A G/. , d?. A .
i b\b PSC PROCEDURE SQ 10.5- 11%
) CONTINUITY TEST t DATA SHEET 10.5
/) JUNE 6, 1997 Page 1 of 1 'x_/' Revision 0 CONTINUITY TEST - INSPECTION DOCUMENTATION PROJECT MUfeJF5 SURVEILLANCE NO. 7 YEAR ES~ " TENDON NO. YM TENDON END/ BUTTRESS NO. 8 " M N UNIT /
/
Row / Force if Posted Corrosion Q.C. Wire Nor. Continuous Over 9425 Broken to DS 8.0 condition COMMENTS Signoff
._1 - 3 hr$ M/A NoNC al4 A Mrk! M 9 ts" 91 2- 6 9
A - 10 5- 8 6- 6 7- 6 8- 6 9- 8 10 - 10 11 - 9 12 - 6 V 9/ V (j 13 - 3 b '
%/ s/ N/
Note that this form can be used to Row Wires verify up to'17 individual wires in columnar fashion; if more than gDV _ g p q'Hp 1 -3 17 are to be verified or if the
\ 2 -6 entire tendon is to be verified.
4HD dp46 4HD --- then a row by row inspection shall
-h- 4> 4> 4> 9 t> 4HF4F- 3-9 be performed.
-4> 4> 4> 4HD 4HD t> 0 <> - 4 - 10
-4D 4> 4> 4g -4D 1> 4H>-- S-8 - Orient the anchorage sketch with 1>4> 4 > d> II r G-6 the Heat Code Identification and
---4> Cl 4l >[ - ? 1>4H>---- 6 note the wiro number as it appears j 8-6 4> 4> 4 t> 4> 4>- in each row starting at the left i
4>1) dp 4 1MH> :l 9-8 side in each row.
! 10 - 10 4>- @ 1H)46 4HHD <> CD
-4NO 4F4> GRH ! 9 The Comments Area shall be used to
! identify particu* ar wiros or provide ex 4HD 4 Dl64HF /H HF 12 - 6 inspection remarks.
g g g (v) g 33 _ 3 Q.C. Review 7* Y Level 1 Date I 6 ' Y -9 7 Title M&d.,A.A.
i b\b3 PSC PROCEDURE SQ 10.5 n1 l
) ' CONTINUITY TEST l'
\ ' DATA SHEET 10.5
/^N JUNE 6, 1997 Aj Page.1 of 1 Revision 0 l l
-CONTINUITY TEST - INSPECTION DOCUMENTATION PROJECT C/ud OmTA3" s"1/FM.F/d2J4$$URVEILLANCE NO. YEAR M I i TENDON NO. V- 2.48 TENDON END/DUTTRESS NO. 4'h89/ I'O9_ UNIT Row / Force if Posted Corrosion Q.C.
Wire No. Continuous Over 9425 Broken to DS 8.0 Condition COMMENTS Signoff 1- 3 YE$ A.d A usuG p/A 8 uope At v./L 9Q 2- 6 YLt*S I I ' I M1 9-/L
- 91 3- 9 Vr5
## * /L *17
~ 4 - 10 ' VE_T #M 9/2*?7 5- 8 TES I #41 9-/Z M 1/ Y V #41 t = /Z.9 9 6- 6 YC.%
7- 6 A)n P' 3 PCS E sma uc.A df-/1* 90 8- 6 'fC5 UM MA umHE d419 /L-9 3 9- 8 'y*C,5 veH% MA venE AW4 f./L-W 10 - 10 &O # .I YEr / r#odrA #AT 9.A -99 11 - 9 Y(5 ve M & w PC A(44 2 /bt? 12 - 6 YE3 . > ueat prA mpt AM 9->t-99 13 - 3 Asa V
? L- VGC \/ AtMuvCD M49 9-/t 99 '
I d ' 93. WCw. TfD __ Note that this form can be used to Row Wires verify up to 17 individual wires in columnar fcshion; if more than
-O p-qp#p 1 -3 17 are to be verified or if the entire tendon is to be verified.
O O OO@? 2-6
-d kO then a row by row inspection shall
-4> 0 O O 9 O 040 -\
t 3-9
-O $ 0 0-0 0 O 4> l ll 4 - 10
--O O O O O O 5-8 Orient the anchorage sketch with
#-O O O{ O-0 0 -
1 G-6 the Heat Code Identification and
--AlO o -
f
<> l : - 6 note the wire number as it appears in each row starting at the left
/k 0 0 e (> 00 j B-6 i
_M -O O O1 > it it ll 9-8 side in each row.
/
9e o e O O-O O 0 10-10 The Comments Area shall be used to l
-4NP O O 4 0 0 4HF- 11 - 9 identify particular wires or provide 1
4FO OO &O / 12 - 6 inspection remarks. [%v _g p_ 13 - 3
.uts #)
Q.C. Review /2V h. AY Level g . Date S/7 f 7 Title 404 /d e .
As6% PSC PROCEDURE SQ 10.5 1h g CONTINUITY TEST
~t DATA SHEET 10.5 gm JUNE 6, 1997
( g' Page 1 of 1 Revision 0 CONTINUITY TEST - INSPECTION DOCUMENTATION PROJECT M ora)(S SURVEILLANCE NO. 7 YEAR 25~ TENDON NO. V. 2'// TENDON END/ BUTTRESS NO.//c'
~
#d77FA UNIT /
Row / Force if Posted Corrosion 4 C. l Wire No. Continuous Over 9425 Broken to DS 8.0 Condition COMMENTS Sitnot 1- 3 YC5 W), NOSC A/A 4 dwr det 9/L.97 2- 6 YC$ AJA WO/vd /> A wepc' de 1./L 17 3- 9 165 sh WW8 p)* A foM/ die y it .y? A - 10 No A///R # / ,* " J /CS 6 $.NC4b3 M/x& sst 9 /n 97 5- 8 Ys'$ ph WaNr w /A A Aowd
/ de 9 /t.97 6- 6 YCS NA Arnt xP A AsNd the f /2 97 1- 6 Vei A/A naPC sh A s o,W6 W 9 ):97 8- 6 Ye'3 })q soNf xJo A weof ne 9.)t .9, 9- 8 Y6 kh nWd }}* A A/SN f M 9.>L 97 10 - 10 YO A)r se+f b)* B Abwi~ r! 4 /s 97 l
l 11 - 9 YtT )> JON6 N/e A wonf Art 9.js .07 12 - 6 MO 4/A 'I Yds 8 8.jMs> smtA se 9.) L 37 13 - 3 VCS popt! x}9 A powc .4e19-/t 47 ( 1,Js Note that this form can be used to Row Wires verify up to 17 individual wires in columnar fashion; if more than
-ohyp e 1 3 17.are to be verified or if the Ih entire tendon is to be verified.
-e e OlO 4FO 2-6 then a row by row inspection shall
-O O O O e O Oro (F- 3-9
- I*#' #* *
--b O O 4HDO# 0 0 0 4 - 10
-O 0 O 4 -O O O O-- 5-B orient the anchorago sketch with O-O O OOO -
G-6 the Heat Code Identification and O O O -- - lHP O--- 6 note the wire number as it appears 6 0 0 3 s e q> S- 8-6 in each row starting at the left O O O O- sd4> 0 0 O- 9-8 side in each row.
-o o o e O aFO oat / 10-1o
-4HD & O 4 OD1HP o! 11 - 9 The Comments Area shall be used to identify particular wires or provide
.o O glgp (pg__ / / 12 - 6 inspection remarks.
.O
'%/ _4pp.g /
i _ 33 _ 3 Q.C. Review N- Level I Date / #~ M Title #f44. Q.4
, AWo PSC PROCEDURE SQ 10.5 M1 g CONTINUITY TEST t DATA SHEET 10.5
(~T JUNE 6, 1997 () Page 1 Of 1 Revision 0 CONTINUITY TEST - INSPECTION DOCUMENTATION se d' 2417 PROJECT dura Jr.f SURVEILLANCE NO. 7N YEAR M 2 TENDON NO. /8 Ad. TENDON END/ BUTTRESS NO. 2W24 , eurr.,_, UNIT / Row / Force if Posted Corrosion Q.C. Wire No. Continuous Over 9425 Broken to DS 8.0 Condition COMMENTS Signoff 1- 3 fES us nept Li/A % usnu m f n 9s 2- 6 ff S nA uwe PJA b asur surtvsr H 3- 9 YG5 LotA u'n t C AJ/A k MeDr- ud1/ 29 92 4 - 10 PES A//A t no 9t N/A lY DMt w:sr F n P7 5- 8 WS utA s>na r viA R vs ne 1414 E z o -1') 6- 6 YE S nh t hw LIA k nous m 1 f zs 99 7- 6 W .$ Aj/A Orsar plA 6 ue n t Ah s t 22 ff 8- 6 YC$ A>tA n+ur MA L un.w M4 f TA - TO
, ,e - 8 '?TS A>lA w a r. DIA R Newr JJ4 2 :& -W iJ - 10 YES AllA unns ptA R pow e4 e-ZG 73 YfS D/A k svyv il/GE-J& 9')
11 - 9 _ J.>tA awe s < e 2s-??
>>rA a non p) e N'
12 - 6 13 - 3 YES M5 __ HA l)/A unor usar
\ v tA N A//A
.e/A R N p l/~
bear M / 1#-79 W '::=.e F % .n N Wlh
\ MA $ o /A N A>l A N
~
\ N N \ \ N N N N N \ \ N N N N N N N N N N N Note that this form can be used to Row Wires verify up to 17 individual wires in columnar fashion; if more than go h0' 1 3 17 .are to be verifie6 or if the
-1p4p Ol Otto \ 2 6 entire tendon is to be verified.
then a row by row inspection shall
-@ O O O G 4P O4F 4>- - 3 -9 O O p 4(O DO 4 0 0 4 - 10 S-8
$O O4 -O 4> 4FO-.- Orient the anchorage sketch with 15 0 6 qOO ,G-6 the Heat Code Identificativn and I
--0 0 0 - -
1FiFO - - - 6 note the wire number as it appears l 9 0 0 i 4P 0 0- B-6 in each row starting at the left l
-4> 0 4 4 .- O &0-0-- 9-8 side-in each row.
10 - 10
$ O O O O-O Og1PO- The Comments Area shall be used to
-O O @> O- GOO 9 identify particular wires or provide p @>-
t+A /
'O-0 OlO 12 - 6 inspection remarks. ;,,i n . . ' 3 -- 3 V T' y Q.C. Review M h [dur M Level d Date F2b97 Title S4 C6 i
, AL\ ;
PSC PROCEDURE SQ 10.5 31 g CONTINUITY TEST
\ DATA SHEET 10.5
(~'s JUNE 6, 1997 Page 1 of 1 () Revision 0 CONTINUITY TESI - INSPECTION DOCUMENTATION PROJECT A$ouArt SURVEILLANCE NO. ~7 YEAR 25' T TENDON NO. d 8 A d- TENDON END/ BUTTRESS NO. 4<so /c' e rf UNIT / Row / Force if Posted Corrosion Q.C. Wire No_. Continuous Over 9425 Broken 1.o DS 3.0 Condition COMMENTS Sir.noff 1- 3 Yes ab door rik A AMNE A$ f'Eth) 2- 6 W$ Nin JoxC wh A xions A 1tr.17 3- 9 N$ ab 2;/ ,*% A sur .se x tr.f7 4 - 10 Vo% Ele AbsJC ish A paar xe v.nt.11 5- 8 yrt a,k impf slA A w u d" .wf. Y.3 s 47 6- 6 W$ >Je nsoud n A m m* m T 22.9 7 7- 6 y/J lJe warf ls)* A axe- diV2r17 8- 6 fr< Eh ast lh At ##w/ Af f 21.9 7 9- 8 ns "h wAs5 Jh A non
, ,*e t a r.97 10 - 10 f/f A)9 nnp e' ide A n u a s' m r2717 11 - 9 %rf 'e jr sWf A'* A sowe e xe.r?
> 12 - 6 y/1 Jh nss %M d- auf 3 7.z7 97 l 13 - 3 WJ s,h s.D w t sAf A woar so fe r 17
%)
Note that this form can be used to Row Wires verify up to 17 individual wires in columnar fashion; if more than gjy 3 17 .are to be verified or if the
-[>qHp 1
_\ 6 entire tendon is to be verified.
-oo O O oO 2 then a row by row inspection shall
-4FO O O O O O4HF- 3-9 be performed.
-16 0 0 GHD 00 0 4FO- 4 - 10
-O 0 0 4,q -O & O O -- 5-8 Orient the anchorage sketch with 6 OO OOO ,G-6 the Heat Code Identification and
[- OOO f G OO - 6 note the wire number as it appears 0 0 4 , 4 & S- j B-6 in each row starting at the left
-Oil O 4 -qHF G O 9-8 side in each row.
-Oy 0 O O 4HD 0 0 0 j 10-10
-t H _! _ 11 --- 9 The Comments Area shall be used to D-(> 0-0-0 00 GOJHHF-! 12 - 6 identify particular wires or provide
, p,_4HF- / 33 _ 3 inspection remarks.
(s\s) : Q.C. Review Md//. fd/;L Level 2[_, Date 4-?9 97 Title M forpreteA
i PSC PROCEDURE SQ 10.5 bD1 i CONTINUITY TEST
\ OATA SHEET 10.5 < JUNE 6, 1997
()s - Page 1 Of 1 Revision 0 CONTINUITY TEST - INSPECTION DOCUMENTATION
$f Y PROJECT cousomaar rut <r em .- PLa4tra SURVEILLANCE NO. 7 YEAR (199})
TENDON NO. O/- 2.9 TENDON END/ BUTTRESS NO. fwo// urM A isrr UNIT \ Row / Force if Posted Corrosion i Q.C. Wire No. Continuous Over 9425 Broken to DS 8.0 Condition COMMENTS Sitnoff 1- 3 VLc v/A uwE >>/4 A aoME /# 9 > f ? 2- s _ M19;3 9'? 3- 9 I 4M !? A - 10 141 ?-3 97 5- 8 f(M 9 3 TV s- s 'JW 9 3 ?? 7- 5 M1 P-J- 97 8- s tid ? J. 9 9 9- 8 fluf9-J-73 10 - 10 44 y 9-q-7 t/ 11 - 9 A41 %3-97 12 - 6 i s ) \ / , i NJ7 P f P9 (p) , t i , l 13 - 3 V V " " V V w 1.J.99 PAA A/t.4 W/A A//A AJ/.A N/A As/A 1.</.A
& As/A P)A JA A))A ANA A>/ A ^lIA 2//A 1)/A A.!/A JA AJ/A iJtA 4/) .A Ad/
A4'4 AJ/A NM A//A MA AJA A'/A A/ Note that this form can be used to Kow Wires verify up to 17 individual wires in columnar fashion; if more than
. g.hq _B A 1 3 17 pre to be verified or if the
-0 4) Ol0 0 0 b
'"biro ten,*on is to be verified, 2 6 then a row by row inspection shall
-OO O O 9 & 01> 4F- 3-9 D* P*#' "
O O O O-O O O O Oe -- 4 - 10
-4> $00 -Oi> O O -- 5-B Orient the anchorage sketch with O-O O OOO -
G-6 the Heat code Identification and O O O --- - - - 1HHD----~7 - 6 ncto the wire number as it appears 6 0 4 4 0 4F- j B-6 in each row starting at the left 3 6 0 4 4 - .- 6 00 0 9-8 side it. each row.
! 10 - 10
-Ol> 0 00 (HD 0$ O 4HD 0 0- 0 0 O $4 >- .! 11 - 9 The Comments Area shall be used to
- 15-0 O O 4HF 12 - 6 identify particular wires or provide
/ inspection remarks.
(m) 3 33 _ 3
\~) g g]
I Q.C. Review A%f .h it Level g . Date Y N7 Title t/A1 d?d . L
i bD3 PSC PROCEDURE SQ 10.5 D* 1 1 CONTINUITY TEST ! i ' DATA SHEET 10.5 1 JUNE 6, 1997 lA b/ i Page 1 of 1 Revision 0 CONTINUITY TEST - INSPECTION DOCUMENTATION y F.y.P1 PROJECT M o M bri SURVEILLANCE NO. YEAR Y j mWt TENDON NO. ) /.29 TENDON END/ BUTTRESS NO. he'd/.b # rr UNIT / Row / Force if Posted Corrosion Q.C. Wire No. Continuous Over 9425 Broken to DS 8.0 Condition COMMENTS Sir.noff
- 1- 3 /ES N/A Mene M// A Nwr A 9 7 91
/
2- 6 3- 9 4 - 10 5- 8 6- 6
- 7- 6 8- 6 9- 8 10 - 10 11 - 9 l
12 - 6 Os 13 - 3 V S/ V S/ Y V V L Note that thir form can be used to Row Wires verify up to 17 individual wires in columnar fashion; if more than
- g-gap 1 3 17 are to be verified or if the entire tendon is to be verified.
-O q>l0l0 4>0 -\ 2-6 then a row by row inspection shall
-000 9 0 0 0-4F- 9 * #*#' #"*
- O O t> tHD OO O l C) 4 - 10
-O t> 0 4 -4HF G O - S-8 orient the anchorage sketch with O-0 0 O 4l it ;G-6 the Heat Code Identification and
---O Cl tl' - -
60 0 --- 7-6 note the wire numb u as it appears 8 0 -0 d> O D -- B-6 in each row starting at the left i j side in each row. OOO 4 - JHHFO- j 10-10 9-8 0- O 4HPO (HP O OO- ! 11 - 9
-O-O O O G O 4 HMP The Comments Area shall be used to
'qHp qplO O-O- / 12 - 6 identify particular wires or provide
/ inspection remarks.
/ 4F G-O-- 13 - 3 N].J l
/
Q.C. Review MM Level % Date 16"Y'i9 ' .,_,, Title NC#.,a 4.
Au PS
C. PROCEDURE
SQ 11.0 RETENSION TENDONS S DATA SHEET 11.0
.p JUNE 6, 1997 (V ) Page 1 of 1 Revision 0 RETENSIONING TENDON 3 4 INSPECTION DOCUMENTATION PROJECTS CONSUMERS ENEROY CO. - PALISADES SURVEILLANCE NO. 77H_ YEARt _25TH TENDON NO. 1/- 2$ TENDON END/ BUTTRESS NO. fe96//7DA O.C.Sicnoff
-(9.2) Surface Temp. M 'F. Therm. No.- J r- 463 Recal Date s.29 9a e ,9-a.97 Ambient Temp. 6e *F . Therm. No. Yk-23 Recal Date 7. / /-98, Ar# 9/piv (9.4) Amoun; of Effective Wires (From DS 8.0) 89 A f// /7 (9.5.3) Ram ID 9/ O Recal Date ttCob Ram Area - /2 A.OYA K = '3. 7fB # 7 /h 77 Cauge ID Thn3rYd2 Recal Date hanou un Daily Check OC //;f9-//.97 (9.6.6) CALCULATED FORCES FOR ELONGATION MEASUREMENT AND RETENSIONING PTF Force /49 kips Pressure , //92 psig (9.7.1)
Step 1 Force _350 kips Pressur. 2962. peig Elongation J F2 3 in. Step 2 Force 600 kips Pressure y ?/r psig Elongation ?.9 / O in. LOF Force 6 9/. d3 kips Pressure rd/2.c psig OSF Force Bye kips Pressure 4 ya9 psig Elongation /,2./2.r' in. M 9-//-[N (Tendon Overstress shall not exceed 848 kips for a 90 wire fendon)
\.)
(9.9) ACTUAL OBSERVED ELONGATION AND FORCE MEASUREMENTS (9.9.2.1) (PTF) Forcs /VB kips Pressurc // 98 Elong. 9', / 6"' in. (9.9.3.1) Step 1 Force JV9 kips Pressure 2740 Elong. ') , 7f" in. (9.9.4.1) Step 2 Force Ide kips Pressure 47 2d Elong. // , 9to ia. (9.9.5.2) LOF Force (9/ kips Pressure f yJ0' Elong. /I, J'T" in. OSF Force BVE kips Pressure 4 f78 Elong. /f'9G in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = //. 75~ in. (9.9.6.2) Elongation Variation ~2 % Ruler ID /.2/ Recal Date 7-/MR #9[-/[-(( (9.9.6.4) TENDON ELONG. ACCEPTABLE /T5' Owner Notified A6 p(9-// 97 (9.10.5.1) ACTUAL LIFT Orr VALUES: (9.10.5.2) Circled Stack #1 - 1 r18e Stack #2 - TV'/ Actual 1 fyyc psi 2 C PO _ 2 5V>eI 2 rwg psi 3 rRO fylt/ 3 j'We psi , (9.10.6) Required Liftoff Values ki[ Actual Average #9JO psi g 9-//-[7 (9.10.6.2) FORCE: Oppo to End L,/A kips, This End O/,5V kips TOTAL TENDON 49/. ry kips Liftoff 3 Acceptabl or NO Notify owners nO NCR No. hM ,#if f-//- f 7 (9.10.9.1) Additional broken / missing wires /.)O Amount 6 (Transfer amount and location to Data Sheet 8.0) # 9-//- 7 7 (9.10.9.2) Final Shim Stack Height #1 /5"38 #2 /r Jo" tl,d/l,'/d, Yz , 8 /mf9-//*F'7 (9.10.9.3) Protruding / Unseated Wires (from DS 8.0) Seated , Q Unseated # pf'// 97 O (9.10.9.4) Additional Protruding / Unseated Wires E i (Transfer Amount and Location To Data Shest (k. ) ##P-8-77 Q.C Review 7hI Level M Dato ' IO'F- 7 w
Awt PSC PROCEDURE SQ'11'.0 k D RETENSION TENDONS
\
DATA SHEET 11.0 fm JUNE 6, 1997 ( Page 1 of 1 Revision O RETENSIONING TENDOWS - INSPECTION DOCUMYNTATION PROJECT: . CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. _7TH _ YEAR: _25TF TENDON NO. V. L*/ 8 TENDON END/ BUTTRESS' NO.jk/d/*kp/
/ O.C.Sianoff (9.2) Surface Temp. _ bb 'F. Therm. No. I T-(A Recal Date B.?_9 98 Ss/ 9 11.*77 Ambient Temp. C /, *F . Therm. No. PL-23 Recal Date 7-//-98 sn 71L 10 (9.4) Amount of Effective Wires (From DS 8.0) tf7 _ p f 9-/2-1 9 (9.5.3) Ram 13 /wr. Recal Dat,e.754 M Ram Area /fdf// *t =-f.f70 pp7./2-9')
Gaugs ID REA(v# 2, Recal Date em osr Daily check oi pr/ 7-/t.-?? (9.6,G) CALCULATED FORCES FOR ELONGATION MEASUREMENT AND RETENSIONING , PTF Force /96 kips Pressure 7fE. psig (9.7.1) Step 1 Force _ 350 kips Pressure /ft,J psig Elongation 7.77. in. Step 2 Force _600 _ kips Pressure 3/7 7,,,, psig Elongation 7. T3 in. LOF Force A/A.tZ/ kips Pressure 55"/3' psig OSF Force no kips Pressure 9370 pe Elongation //.dr.T' in. Ar 9 /2 74 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon) v (9.9) ACTUAL OBSERVED ELONGATION AND FORCE MEASUREMENTS' (9.9.2.1) (PTF) Force //J' kips Pressure 790 Elong. J. 65~ ita. (9.9.3.1) Step 1 Force 597 kips Pressure /7d 0 Elong. 7, /f in. (9.9.4.1) Step 2 Force god kips Pressure Jf L Elong. //. 30 in. (9.9.5.2) LOF Force N4' kips Pressure Ja29 Elong. /2 WO in. OSF Force K2.o kips Pressure Y.370 Elong. /.f. /5- in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = //.34 in. (9.9.6.2) Elongation Variation "2 7 % Ruler ID AL 1.1 Recal Date 7-//-96 W I /I* N (9.9.6.4) TENDON'ELONO. ACCEPTABLE 8 Owner Notified Nh4 /g [/2*ff
*\ *
(9.10.5.1) ACTUAL LIFT OPF VALUESt (9.10.5.2) Circled Stack #1 - 1 f( 30 Stack #2 - 19M Actual 1 1700 psi '.
-s 2 3d20 3919 2 29/O e psL ,
f 3 R *M 39h* 3 39.80 ' phi (9.10.6) Required Liftoff Values k tual Average 3'9053 psi Mf7 7/2.-72 (9.10.6.2) FORCE: Oppo to End v LA kips, This End 7dNkips TOTAL TENDON 7d9.&9 kins Liftoff: Acceptable ES or NO Notify Owner: Jc> NCR No. NM per'//2-97 (9.1'O.9.1) Additional roken/ missing wires DO Amount 3 (Transfer amount and location to Data Sheet <8. .' ms 7 /2 77
#2 /// . 4 " ) d..N,bd e k (9.1,9 9.2) Final Shim Stack Height #1 /Y. 6 i 2. Apr 7-/ 2.-9 7 (9.10.9.3) Protruding / Unseated Uires (from DS 8.0) Seated 87 Unseat 9d 6 Jr4#9./ 2 -7 7 - 7'N .(if.10.9.4) Additional Protruding / Unseated Wires O
(Transfer Amount and Location To Data Sheet (8.0) E/ 7-/'2- 77
.k
,y <
- y
- Vi Q.C-Review dM .2L 6(,6., __ _ Level M Date N/747 )
.n
+
AL3 _ PSC PROCEDURE SQ 11.0 A u n t 3 RETENSION TENDONS-DATA SHEET 11.0
/]/. JUNE 6, 1997 Page 1 of 1 Revision 0 RETENSIONI40 TENDONS - 7NSPECTION DOCUMENTATION PROJECT: _. CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE No. _7TH _ YEAR: _25TH TENDON ?do. MAS TENDON END/ BUTTRESS NO. f W /A /FW7"
/ O.C.Sieneff-(9.2) Surface Temp. /, '7 'F. Therm. No. 57-4T Recal Date F-27-97 /hf.?A+97 Ambient Terr.p. 61 'F. Therm. No. /W Z'5 Recal Date ~7.//*91 pkC 8 7# .1 C- l' l
(9.4) Amount of Effective l' ires (From DS 8.0) F9 194b2%+90 (9.5.3) Ram 10 987d , Recal Date Sch END Ram Area /te.MA K = J. 79 varf.nr.tf ] Cauge ID /~,we y Recal Date huvobert Daily Check M /W $.28 9) (9.6.6) _p % M &TED FORCES FOR ELONGATION MEASUREMENT AND RETENSIONING PTF _
. Force ,, N 9 kips Pressure // 9 Z, peig (9.7.1)
Step 1 Force _ 350 kips Pressure 2.762- psig Elongation 2.f2N in. Step 2 Force _600 __ kips Pressure C//7 peig Elongation f.46s' _ in. LOT Force 434.YT kips Pressure #999 psig OSF Force F40 kips Pressure 6577 psig Elongation B dF/f in. / M 8-2A M l (Tendon Overstrees shall not exceed 848 kips for a 90 wire t:enden) ! O l (9.9) ACTUAL OBSERVED ELONGATION AND FORCE MEASUREMENTS (9.9.2.1) (PTF) Force /ff'4/ kips Pressure //fC Elong. . cf' in. (9.9.3.1) Step 1 Force 747.65' kips Pressure 2.72.6 Elong. ( 70 in. (9.9.4.1) Step 2 Force 200./,2 kips Pressure V7tm Elong. ~).of in. (9.9.5.2) LOF Force 47/, 97 kips Pressure foco Elong. ~7. .To in. OSF Force Fyo.o? kips Pressure d ff0 Elong. T.2o in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = M/7 in. 4 (9.9.6.2) Elongation Variation 1. i % Ruler ID Z'At Recal Date 7.n47 P 1P_h 1 (9.9.6.4) TENDON ELONG. ACCEPTABLE )/e'3 Owner Notified /4 prV M (9.10.5.1f ACTUAL' LIFT OFF VALUES: (9.10.5.2) Circled Stack #1
- 1 re'3 o Stack (2 - .fzf Actual 1 _5 150 psi t c . 32 . ft7o < $~tt o I 2 n/a psi
- .* . < 3 .(2. / s' A 5'"/ f d 3 S'/ f o psi (9.10.6) Required Liftof f Nalues g gy7,ki M etual Average s v[A4 n /d, psi /It/58'18* @
( 9.10., 6. 3 ) FORCE: Opposite End47Ydf kips, This Endd/,*/.// kips TOTAL TENDON 4 g ', kips
-Liftoffs gAcceptable @ < or NO Notify' Owners w /A NCR No. f.<h p;ffe7A*ff (9.10.9.1) Additional. broken / missing wires /Cf3e A' mount 45 y ps M4 '
l jMf8 # N
#7./[Sheet 8.0)8.ikj ,,u) i l- _( 9.10.9.2) .(Tpansfer'annoupt Tinal Shim Jitack Height 9 4" to#2 and#1location Data / ,}J/ # 4 8 - 4 T U-(9.10.9.3) e /4 f O*U (9.10.9.4', Additional Protruding / Unseated WiresProtr'gding/ Unseated Wires (from
, ' .A - ) ( (T'ransfer Amount and Location To Data Sheet (8.0) mad Od i-N t
,Q.C Review g} p . M Level I 'Date pr.f 9 9"/
PSC PROCEDURE SQ 11.0 b D 1 RETENSION TENDONS
~
5 DATA SHEET 11.0
./ 's JUNE 6, 1997 v- )
5 Page 1 of 1 Revieion 0 RETENSIONING TENDONS - INSPECTION DOCUMENTATION PROJECT: __ CONSUMERS ENEPGY CO. - PALISADES SURVEILLANCE NO. _ 7TH_ YEAR: _25TH i TENDON NO. M/76 TENDON END/ BUTTRESS NO.$dt,b /fv77.
/ E 91cnoff I (9.2) Surfaca Temp. 67 *F. Therm. No. S7'def Recal Date T'.27- Pil' g at.T7 Ambient Temp. A9 'F. Therm No. /9( 6*7 Recal Date 7.//.98 ,gst r.1/#7 (9.4) Amount of Effective Wires (From DS 8.0) 79 4t rar.f1 (9.5.') Ram ID doO F_ Recal Date -J%s dyp Ram Area /TO.5"// K = - Y. f 70 are f.rFJ7 Gauge ID A%4Wr*2, Recal Datebe,we gst Daily Check .* X 4rt.u.77 (9.6.6) CALCULATED FORCES FOR ELONCATION HEASURFMENT AND RETENSIONING PTF Force /99 kips Pressure Weg peig (9.7.1)
Step 1 Force _350 kips Pressurn /1f/,7 psig Elongation E.r*2.Y in. Step 2 Force _ 600 _ kips Pressure .7/ 7 5' psig Elongation f.445' in. LOF Force 453'3V kips Pressure 3 Y/, $' psig OSF Force _YVO kips Pressure 997,7 psig Elongation f.4T7f in. .ee i'.rr.f') em (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon) w/
)
(9.9) ACTUAL OBSERVED ELONGATION AND FORCE MEASUREMENTS (9.9.2.1) (PTF) Force ///. TV kips Pressuro F/o Elong. M/f' in. (9.9.3.1) Step 1 Force 39f.7T kips Pressure /f60 Elong. $~Vo in. (9.9.4.1) Step 2 Force doo.F5" kips Pressure 7/F0 Elong. 7.of in. (9.9.5.2) LOF Force 65'4./o kips Pressure .797d Elong. 7.50 in. OSF Force 737.?? kips Pressure Vy70 Elong. f. $ o in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = e/. 3 5' in. (9.9.6.2) Elongation Variation - Z.I t Ruler ID A*22 Recal Date 7./A91 #8 t'Jf.97 (9.9.6.4) TENDON ELONG. ACCEPTABLE ris Owner Notified ,d/A ,1re" f.Ff-77 (9.10.5.1) ACTUAL LIFT OFF VALUES: (9.10.5.2) Circled Stack #1 - 1 39fo stack #2 - 'y4 5'o Actual 1 765'o poi
- 2 FWo 2 744a ; 2 ~74 V0 psi 3 3170 g ,q 2470) 3 3630 psL (9.10.6), Required Lif tof f Valses 419.//, k ctual Average .76 90 poi 44 T.27.f 7 (9.10.6.2) FORCE: Opposite Endf4V./Y kips, This End dERV7 kips TOTAL TENDONf 74.71 kips Liftoff ' Acceptable @ or NO Notify Owner w/; NCR No. 'M p r4T.97 _ _ _ _
(9.10.9.1) pdditional broken / missing wires e/o nmount CF' de T. a.3.f 7 (9.10.9.2) (Transfei ainount and location to 7. Final Stiim Stack Height #1 7. To " #2 Data fo Sheet 8.0) (VM/k/[/ ,cf f.7F.9 7 (9.10.9.3) Protruding / Unseated Wires (from DS 8.0) Seated R Unseated o de f.7T.97 l / j (9.10.9.4) Additional Protruding / Unseated Wires A10 par" i / (Transfer Amount and Location To Data Sheet (8.0) +s r.rr f 7 1 Q.C Review /// , _ Level 8 Date / * ~ 0*
- f
AWL-PSC PROCEDURE SQ 11.0 run RETENSION TENDONS DATA SHEET 11.0 JUNE 6, 1997 ( y Page 1 of 1 d' Revision O' RETENSIONING TENDONS - INSPECTION DOCUMENTATI2fi PROJECT CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. _7TH_ YEAR: ,,_25TH ; M ON No. Dl- 19 TENDON END/ BUTTRESS NO.3 d / ordt A stuTT O.C.Sionoff (9.2) Surface Temp. 9b 'F. Therm. No. .FT- 64 Recal Date 8 2198 A# 9-V+ f ? Ambient Temp. 6 O , 'T. Therm. No. /4 4J Recal Date '/.// 98 /fiff 7*Y'D (9.4) Amount of Effective Wires (From DS 8.0) 87 Es f P.% 97 (9.5.3) Ram ID 9/# 9 Recal Date $MDC Ram Area f28,cf8 K = "'".7. Pf8 msf f V 17
~' '
Cauge ID/eggres Recal Date naooggg,, Daily Check OA As.1 P t'- F # (9.6.6) CALCULATED FORCES FOR ELONGATION MEASUREMENT AND RETENSIONING PTF Force /V9 kips Pressure-//9 2 peig (9.7.1) Step 1 Force _ 350 kips Pressure 1 9/f_ psig Elongation 2.f f" , in. Step 2 Force _ 600 _ kips Pressure 97/6' psig Elongation S,?/" in. LOF Force ,. 4t8. 7? kips Pressure f0'f 5" psig i OSF Force B2i kips Pressure gg4// ' psig Elongation 8,50" in. g/# 9-Y. 9 7 (Tendon Overstress shall not exceed 848 kips for a 90 wire tendon) v (9.,) ACTUAL OBSERVED ELONGATION AND FORCE MEASUREMENTS (9.9.2.1) (PTF) go Elong. .$.IT' in. (9.9.3.1) Step 1 F$gce /d/B,41 kig Pressure //90tl$E Elong. ;'59J.f?85~Nips in.Pressure 2"/tO (9.9.4.1) Step 2 Force 463,41 kips Pressure 4/7 f.& Elong. .F'. d/O h in. (9.9.5.2) LOF Force IV7.24 kips Pressure 5/dd Elong. .I 9e " in. OSF Force 62e.87 kips Pressure /t/Ve Elong. 6.75" in. TOTAL ELONGATION (9.9.5.2) minus (9.9.2.1) = d/ VO " in. (9.9.6.2) Elongation Variation / /. 7
- t Ruler ID Au Recal Date _[,*//* 78 /// P Y* M (9.9.6.4) TENDON ELONG. ACCEPTABLE E Owner Notified A,//M Es/ f* k-(9.10.5.1) M.'TUAL LIFT OFF VALUES: (9.10.5.2) Circled Stack F1 - 16 (2.6 0 Stack #2 - ff? Actual 1 I"3 90 psi
' 2 5'2.C2 O f1S"O 2 .5" PfG psi 3 .s'2.8 O gpg 97 rJM , 3DM ps1 (9.10.6) Required Littoff Values ,,fgch kap Aifual Average 3'JN psi /4/sE V' N (9.10.6.2) FORCI:s opposite End 4ft,/V kips, This End de",..#6 kips TOTAL TENDON'u8./2 kips Liftoffs Acceptable $36 or NO Notify owner: A.//A NCR No. h// 44F 9-6 9 7 (9.10.9.1) Additional reksn/ missing wires >> o Amount. o
, , (Transfer., Amount and location to Data Sheet 8 9) Atd 9-V - 7 )
a!4 .bJ6 (9.10.9.Q) , Final {hijn f ttack Height #1 f.l0" #2 Si. I O ' t,. ,44/ /*T* f 7 (9.10.9.3), Protruding / Unseated Wires (from DS 8.0) Seated 69 Unseated O /As P #f f 7 i y (9.10.9.4) Additionsi Protruding / Unseated Wires 410NE
-i (Transfer Amount and Location To Data Sheet (8.0) Apf 9
- V* I 7-
-g.C Review 8 D . dj Level g ate $ 8'97
~
Au, PSC PROCEDURE SQ 11.0 RETENSION TENPONS DATA SHEET 11.0-
=p -JUNE 6, 1997
(-. Page 1 of 1 Revision 0 RETENSIONING TENDONS - INSPECTION DOCUMENTATION PROJECT:- CONSUMERS ENERGY CO. - FALISADES SURVEILLANCE No. 7TH YEAR: 25TH Hr.M TENDON NO. _ )/'* 2 f _ TENDON END/ BUTTRESS NO./Md/ 'b 44/77
/ O.C.Sienoff
(').2 ) Surf ace Temp. 69 'F. Therm. No. .SJ"Af Recal Date 7 27.97 gir 9.y.f y Ambient Temp. & 'F. Therm._No. 7g
- 7 Recal Date 7-//.7T 3/ 9. /. f 7 (9.4) Amount of Effective Wires (From DS 8.0) 37 .se r./.5 7 (9.5.3) Ram ID A'40L Recal Date & E.,b Ram Area /fd. 7'!/ K = . 9970 ,p p.y.9 y -
Cauge ID L o *'2 Recal Date@,p'u use Daily Check o/t' ,er f.v.3 > (9.6.6). CALCULhTED FORCES FOR ELONGATION MEASUREMENT AND RETENSIONING PTF Force //f kips Pressure foF psig (9.7.1) Step 1 Forca _350 kips Pressure /f47 peig Elongation t.5'Y in. Step 2 Force- 600 kips Pressure 7/ 7 f psig Elongation f 7/ in. LOF Force 4t'd.(7 kips Pressure .79/9 psig OSF Force f'a t kips Pressure 93F 7 psig Elongation T. 5'd in. ,ea f.v.77 _(Tendon Overstress shall not-exceed 848 kips for a 90 wire tendon) (9.9) ACTUAL OBSERVED ELONGATION AND FORCE MEASUREPfd!I), (9.9.2.1) (PTF) Force //f.39 kips Pressure F/'C ,Elong. Z. 2,f in. (9.9.3.1', Step 1 Force 579,37 kips Pressure /740_ Elong. 7."70 in. (9.9.4.1) Step 2 Force ZooE3 kips Pressure J/FO Elong. f. Z O in. (9.9.5.2) LOF Force XVd.5'*/ kips Pressure .F f2 0 Elong. $~. SY' in. OSF Force T/7.9V kips Pressure */'770 Elong. 4.9o in. TOTAL ELONCATION (9.9.5.2) minus (9.9.2.1) = P'. Z. f" in. (9.9.6.2) Elongation Variation -f /.*/ % Ruler ID /*r.L Recal Date 7.//.17 se f./.f 7 (9.9.6.4) TENDON ELONG. ACCEPTABLE ,/e8 Owner Notified NM .dr 9./.97 (9.10.5.1) ACTUAL LIFT OFF VALUES: (9.10.5.2) Circled Stack #1 - 1 7 94,4 Stack #2 - 3E0 Actual 1 J +'4 c) psi 2 J Ys'o 2 JV4 0 2 3V4 s pel 3 J a/ yo 3 f o,j_,, 3 ~3t'd o psi (9.10.6) Required Liftoff Values N E.g , kips ctual Average JV4 o poi de f.v.17 (9.10.6.2) FORCE: Opposite End /g2,06 kips, This Endd's~f./9 kips TOTAL TENDON 448' /Lkips Liftoff _ Acceptable @ or NO Notif" Owners -2, NCR No. w// m f.v.f1 (9.10.9.1) Additional broken / missing wires No snount MV ' (Transfer amount and location to Data Sheet 8.0) der W.5 7
-(9.10.9.2) Final. Shim Stack Height #1 ($'5" #2 s' rf " b,4, h ie F. v.c 7 (9.10.9'3) Protruding / Unseated Wires (from DS 8.0) Seated d Unseated _Q_
. #e ss.r.5 7
^3 '(9.10.9.4) Additional Protruding / Unseated. Wires x/oa. #
- j. ] (Transfer kmount and Location To Data Sheet (8.0) .re 9.v.f7 l
.- Q.C Review .sd6 ' Level I Date IOT97 l
l-
PSC PROCEDURE SQ 12.I~A n g A\d GREASE REPLACEMENT DATA SHEET 12.1 JUNE C, 1997 Page 1 of 1
/ Revision O O l l
GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: fSNSUMERS ENERGY CO, - PALISADES SURVEILLANCE NO.: 7TH YEAR: 25TH j TENDON NO. / M. TENDON END/ BUTTRESS NO. f/%*/ro/> 4f ,,4 Gw( _Q.C Signoff l SQ 12. 0 (9.3.1) Coat End Anchorage Assm. Gal, dtff /r:ry i (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end Gal. pW9lf-97 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end $~I Gal. # 9s447 (8.6) Estimated grease losses from leaks for THIS tendon end @ Gal, 44 tlc M (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal. .M 9./4 97 (8.8.1) TOTAL TENDON GREASE LOSS D M. Gal, detG5# 73rM ~2. /(./ 8, pyss. py (8.9) Ambient Temp. .7/ 'F. Thermo. ID /A'I3 Recal Date 7 // ff Ad.g7.f7 (8.10) Can Removal f */*7 7 Grease Replacement 9 /7.T1 Days Elapsed */d .gf f./7.rf (9.8.3.1) Pump Gauge u/t Dimension _N4 Gallons per inch ,pe f.//.9 / (9.8.4.1) Grease Height in Drum BEFORE o4 (9.8.5.1) AFTER .v/f ,$e f /717 Calculations: wA Total _ J ,$r9/777 O / (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end
/7 Gal. ,$r f /M7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end N/4 Gal, fe f./ 74 7
( 10 . 2 . 5 ) Quantity of grease PRESSURE PUMPED into THIS tendon end s/4 Gal . aar fv7-97 Thermo. No. A Recal Date q)? <re f./7.7 7 (10.2.6) Quantity of Exiting Outflow Grease q)* Gal. ges 9s7-17 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end wA Gal . ,pr 9./7#7 (10.2.8) TOTAL TENDON QUANTIY REPLACED d Gal. # fd747 (10.2.9) PERCENT VAR.*ATION DIFFERENCE + 7. ~3 % .yv fv7f7 TOTAL TENDON QUANTITY REPLACED (10. 2 . 8 ) - TOTAL TENDON GREASE LOSS (8.8.1)
..........................................................................- x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons).or (57 gal for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES or h ge f-/7-17 (11.3) REFILL ACCEPTABLE: h or NO ,Jr.' 9//S/ If TOTAL TENDON REFILL difference more than lu%: Owner Notified / /A NCR # N/A
,ye f/717 (11.4) COMMENTS: dtissf p u/Eh wra 6w Acm nuuer ^ %)
l ds12-1.607 l . - . ,
PSC PROCFDURE SQ 12.1 An GREASE REPLACEMENT
, DATA SHEET 12.1 M
JUNE 6, 1997 f Page 1 of 1
!r \ Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 25TH TENDON NO. Y.2d TENDON END/ BUTTRESS NO./#~M<.) // fema 44*# 6 # Signoff SQ 12.0 (9.3.1) Coat End Anc' arage Assm. Gal. 4d fd.97 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end II Gal. g 9.E.n (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end /l( Gal. 4e f4.F7 (8.6) Estimated grease losses f rom leaks for THIS tendon end O Gal. de f E.F7 (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal, p9 es47 (8.8.1) TOTAL TENDON GREME LOSS fik Gal.dtesd* M 7oO*A' .ps f.4(.fp (8.9) Ambient. Temp. 70 'F.
Thermo. ID /A'47 Recal Date 7 // ?I g f.4.f 7 (8.10) Can Removal 7-/$".f > Grease 9eplacement f.46 97 Days Elapsed / p f.AsF7 , (9.B.3.1) Pump Gauge dd.d.Z. Dimension /.77 Gallons per inch de f./4 17 (9.P 4.1) Grease Height in Drum BEFORE 3[ (9.8.5.1) AFTER_ 3 C M p 9417 s calcu1stions: 30)$'
- 3AC
- E I>Y# lll' NN' v Total'VVYr' y 9 4.f7 5
(10.1.4) Quantity of grease HAND PUMPED into THIS tendon end wir Gal. 4df 9-// 97 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end p/A Gal, 949-4 17 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end YINv Gal. #9 /4 97 Thermo. No./9t' ET Recal Date 7.//-9/' ,y f./7 9 7 (10.2.6) Quantity of Exiting Outflow Grease d Gal,pd W . p p./p.py (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end /7 Gal, pf./7 97 (10.2.8) TOTAL TENDON QUANT"Y REPLACED dN/ Gal, pe f./7.97 (10.2.9) PERCENT VARIATION DIFFERENCE +.7.3 % pr 9./717 TOTAL TENDON QUANTITY REPLACED (10.2.8) TOTAL TENDON GREASE LO3S (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal, for dome tendons) or (37 gal for hoop tendons) (11.2) Grease Leaks: YES or .ev f./4.f7 (11.3) REFILL ACCEPTABLE: O or NO $ 9 /787 If TOTAL TENDON REFILL difference more than 10%: Owner Motified f /r NCR # p/ .ft. f./7 9 7
- (' (11.4) COMMENTS:
h$C[kEVh . LVL D ds12-1.607
PSC PROCEDURE SQ 12.2 GREASE REPI ACEMENT DATA SHEET 12.1 t JUNE 6, 1907 Page 1 of 1 Revision O L/ GREASE REPLACEMENT - INSPEC'110N DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. 7TH YEAR: 25TH l 1 TENDON NO. // 2 /# ,_,,,_ TENDON END/EUTTRESG NO. SN#//r>/ l Q.C SQ 12.0 (9.3.1) Coat End Anchorage Assm. y9 M MDSC Gal, Signeff st* 74.py (8.4)- TOTAL GREASE LO"S f rom Data Sheet 6.0 for THIS tendon end ,,f/4 Gal . pr v.u.f 7 (8.5) TOTE GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end /_M Gal. h r.2M7 (8.6) Estimated grease losses from leaks for THIS tendon end A#pt Gal, er f Ad f f (8.7) Estimated grease losses from leaks for OTHER tendon end 8 Gal. pe r ate f7 (8.8.1) TOTAL TENDON GREASE LOSS 2N Gal.M*CC I N U*'F g r.r4.f 7 (8.9) Ambient Temp. '7/ ' 'F . Thermo. ID /M 2 3 Recal Date 7.#./F Kf.it, .77 (8.10) Can Removal *7-79-97 Grease Replacement 8'.t.M7 Days Elaps d U .$1!/e4 f7
"(9.8.3.1) Pump Gauge ,v/A Dimension A//A Gallons per inch p'T 24.f7 (9,8.4.1) Grease Height in Drum BEFORE p/A _ (9.8.5.1) AFTER N/e
, 7 744.f 7 p Calculations: ,
-/A Total _ 'M AS / Z4 f'/
+
/ M usetD (10.1.4) Quantity of grease HAND <-.100 into THIS tendon end MC- Gal. $fre4.f7
.en 5.uo.11 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end a/A Gal. Af.34 f7 (10.2.5) Quantity of grease PRESSURE PUMPED in*o THIS tendon end p 4 Gal, dLrf,.r4 f 7 Thermo. No. w)r Recal Date M pr.itf7
/ /
(10.2.6) Quantity of Exiting Outflow Grease M ,_ Gal, per.. #7
/
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end f dr Gal, h r.e44 7__ (10.2.8) TOTAL TENDON QUANTIY REPLACED d Gal, fcf.P4f7 (10.2.9) PERCENT VARIATION DIFFERENCE -/~2. .*2. % f rJd7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (B.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES or h yv f.2hf 7 (11.3) REFILL ACCEPTABLE: or NO p F.24J7 If TOTAL TENDON REFILL difference more than 10%: Owner Notifled NA NCR # p/t as74b97 ( r (11.4) COMMENTS: /mse AcosA unw A* dh) /k c"4st . anot'ver_ b
~
oC kbNbh[)h2M EE DATE b"b - ds12-1.607
PSC PROCEDURE SQ 12.1' An GREASE RF. PLACEMENT 'AM
, DATA _ SHEET 12.1 !
JUNE 6, 1997 l O Page 1 of 1 Y Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.t 7TH YEAR: 25TH TENDON NO. V- / d/e TENDON END/ BUTTRESS NO. /MO df777DA Q.C t/)O dM/Se* Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm, dAs./ Arw Gal, p p.v.5 7 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end M Gal. <e FW.9 y - (8.5) TOTAL GREASE LO'iS from Data Sheet 6.0 for OTHER tendon end //V Gal. g r.14.f 7 (8.6) Estimated grease losses from leaks for '3IS tendon end a Gal, pe y.24 f *7 (8.7) Estimated grease losser .om leaks for OTHER tendon end o Gal. pr r.af,.97 (0.8.1) TOTAL TENDON GREASE LOSS 2, b/ Gal. p r.za.9 7 (8.9) Ambient Temp. _ 76 'F. Thermo. ID /A'23 Recal Date 7.//.9 8 A r.r(A7 (8.10) Can Removal 7.//-9"/ Grease Replacement P.2/,.97 Dr.ys Elapsed /5' p r.e4.tv (9.8.3.1) Pump Gauge 4 /a Dimension /.7 7 Gallons per inch .p r.no.fy (9.8.4.1) Grease Height in Drum BEFORE m/Ar ( 9. 8. 5.1) AFTER w /,4 grrea.97 r Calculations: A/ /w Total s /e de f.g.77 i V (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end .jv/A Gal. .W E.z/, f7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end N Gal. stf f l.d (7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end q/r Gal. # f.7df7 Thermo. No A/# Recal Date p/s p 524.f"/
'/ /
(10.2.6) Quantity of Exiting Outflow Grease o le Gal. pc f.7t.f 7
/
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end A'/> Gal. WWF.ll.@ (10.2.8) TOTAL TENDON QUANTIY REPLACED N Gal. pr/ r.z4.f 7 (10. 2 . 9 ) PERCENT VARIATION DIFFERENCE .f- Z. Z. % f r.24/ 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TEITJ;i GREASE LOSS (8.8.1)
........................................................................... x 100
- , NET VOLUME TENDON VOID as fcllows:-
_(78 gal. for vertical tendons) or (57 gal, for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks YES or- @ JFI.2/#7
-(11.3) REFILL ACCEPTABLE: or NO os' F.74.f/
If TOTAL TENDON REFILL difference more than 10%: Owner Notified g/m RCR # ///e # 3'.24.f 7 (11.4) COMMENTS: . T3W.bh/ Artes e") Ah (Nur4A (mg T
'v
~ ~ ~ ~
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bg "B PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1
$Q1 JUNE 6, 1997 ! sio O GREASE REPLACEF.NT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO, - PALIbADES SU2VEILLANCE NO. : 7TH YEAR: 25TH TENDON NO. [N[ TENDON END/ BUTTRESS NO. 7//dMfM ggg, gt psr ' O.C Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. Gal. /W 9-/2 97 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end / Gal. co.T./37 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end $~~78' Gal. .se M.$ 7 (0.6) Estimated grease losses f rom leaks for THIS tendon end D Gal. ,st' M 7/
(8.7) Estimated grease losses from leaks for OTHER tendon end D Gal. eeM f7 (8.8.1) TOTAL TENDOu GREASE LOSS S~8 N Gal . 4/o.y 7tM 20t'*/-1 .see M.f7 (8.9) Ambient Temp. ~/ / 'F. Themo. ID //"2 3 Recal Date 7 // II .shr fvr7 F7 (8.10) Can Removs1 @/.9'7 Grease Replacement 9./177 Days Elapsed /4 m fv717 (9.8.3.1) Pump Gauge p// Dirension /77 Gallons per inch .,,pcf17 97 (9.8.4.1) Grease Height in Drum BEFORE r// (9.8.5.1) AFTER +4 eerf./7-/7 p Calculations: ,43
/ Total AM .fr 9 />.97 ,
(10.1.4) Quantity of grensi HAND PUMPED into THIS tendon end G 1. 9 4 -/7-77
.p: 9-/P-f 7
( 10 .1. 5 ) Quantity of greast HAND PUMPED into OTHER tendon end p/4 Gal. , sea /747 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end 4 /,e Gal . 4 9 /M7 Thermo. No. M Recal Date 4 ,ye 9-/7-f 7 (10.2.6) Quantity of Exiting Outflow Grease a Gal. ,,,, p.f397 #_f /7W (10.2.7) Quantity of grease Hand Pumped inte OTHER tendon end Gal. .Pf 9-/7 /7 (10.2.8) TOTAL TENDON QUANTIY REPLACED SOk Gal, pef //-17 (10 . 2 . 9 ) PFRCENT VARIATION DIFFERENCE t /. f % ,ste F-/7.f 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: . YES or h .ye 9./7 9 7 (11.3) REFILL ACCEPTABLE: h or NO ageI/7.97 If TOTAL TENDON REFILL difference more than 10%: Owner Notified .u/ NCR # ,gp' F /7-97 (' (11.4) COMMENTS: kb6 /*hy/Q MTb ~rmS M MM <sud/r?"
-( ,
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Q[RhV$bEh.NM EV5UE' L A[E D - -
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ds12-1.607
- _ _ _ _ _ . _ _ _ _ _ _ _ _ _ __ . . _ _ _ _ . _ _ _ _ _ - _ . _ _ . ~. -
i PSC PROCEDURE SQ 12.1 bG '
?"2L GREASE REPLACEMENT DATA SHEET 12.1 JUNE 6, 1997 Page 1 of 1 Revision O j i
GREASE REPLACEMENT - INSPECTION DOCUMENTATION i PROJ::CT: CONSUMERS E*fEP0Y CO. -. PALISADES _ SURVEILLANCE NO. "ITH YEAR: 257H. l TENDON NO. [-EYf TENDON END/ BUTTRESS NO.6#0/ederree
/ Q.C t/5G WW Signoff SQ 12.0 (9.3.1) Ccat End Anchorage Assm. cu gang Gal. .r , die f A.11 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon eni ddT Gal. ja r./# .f 7 tMFIOYY (8.5) TOTAL GREASE LOSI, from Data Sheet 6.0 for OTHER tendon end / Gal. #w 94 9 7 (8.6) Estimated grease losses from leaks for THIS tendon end C Gal. $ 9,d.9 7 (8.7) Estimated grease losses f rom leaks for OTHER tendon end __o,, Gal. # F.4f f (8.8.1) TOTAL TENDON GREASE LOSS 5"~b N/ Gal . / 4(d S* TF,sr/*, / fd 'X .gg 9.j/,. 9 7 (8.9) Ambient Temp ,7Z. 'F. Thermo. ID //(A 7 Recal Date 7.//.ft 4e 9./4 7 7 1
(0.10) Can Removal /f.//.f7 Grease Replacement 9'//.97 Days Elapsed ,2N'~ 9 FW.F7 (9.8.3.1) Pur..p Gauge 44 d L Dimension /. 7 7 Gallons per inch a 9,g.r7 (9.8 4.1) Grease Height in Drum BEFORE .3 (9.8.5.1) AFTER 52 P." s A'* F./4 f 7
; lculationis- .32M
- 3
- dk " /* 77 8 62 V Total 52 4 oe 9 & T7 v (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end q)* Gal. .st:.9 d.97 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end g Gal. ,pa f.AH 7 (10. 2 . 5 ) Quantity of grease PRESGURE PUMPED into THIS tendon end $~d!N Gal. .sW f,/4ff Thermo. No._ pl. Recal Date r ,ar f W .f/
(10.2.6) Quantity of Exiting Outflow Grease o Gal . we, gyf7, ,p M r7 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end 7 Gal. ,sE9./7 77 00.2.8) TOTAL TENDON QUANTIY REPLACED dOO Ga1. ,3e f./7.F7 (10.2.9) PERCENT VARIATION DIFFERENCE f* /. 9 % .fr 7 /7 97 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS ( P . 8 .1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical t endons) or (57 gal, for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES car h gyr f4f 7 l (11.3) REFILL ACCEPTABLE: @ or NO 4ef./197 M TOTAL TENDON REFILL difference more than 10%: Owner Notified g/4 NCR # _ p/e p f // ff
- p
(!1.,) COMMENTS: b QIb [ khV$h ( N I. k b [bkk~ DAEE U8- 9 ds12-1.607-
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 L1 JUNE 6, 1997
- Page 1 of 1 (n) Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 25TH_
TENDON NO. NN TENDON END/ BUTTRESS No. $str* /rv Q.C psW MA/3f Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. M Gal. .gner./ . 77 (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end /M Gal. pa g./.f r (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end 98.k/ Gal. .se f..E.9 7 (8.6) Estimated grease losses from leaks for THIS tendon end ,,,f ,,,,, Ga l . M4 97 (8.7) Estimated grease losses from leaks for OTHER tendon end _d Gal. We 9 /4.f 7 (8.8.1) TOTAL TENDON GREASE LOSS Yd Gal . 4suvid" 7essw". M a:>/*/4 . esc 94/f 7 et 9 J7 91 (8.9) Ambient Temp. "T' / 'F. Thermo. ID /'A'27 Recal Date 7.//.77 oe f./ r.9 7,,, (0.10) Can Removal T-/-U Grease Replacemeat 9 /7 77. Days Elapsed.,fd ,ess. f./7. p.y (9.8.3.1) Pump Gauge _A//, Dimension /. 7 *7 Gallons per inch ,pe f./717 (9.8.4.1) Grease Height in Drum BEFORE _wys+. ( 9. 8. 5.1) AFTER p/r- .pt P./p.9 7 M/r.y 7 ,enf.or ij s Calculations: #M < Total ede - ea r./7 77 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end Y Gal. ,se,f,/ 7. F 7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end // Gal, gw f,/717 (10.2.5) Quantity of grease P.*1 ESSURE PUMPED into THIS tendon end W/4 Gal. .pa f /7 77 Thermo. No w M Recal Date e/> ' ec.9./7 9 7
/
(10.2.6) Quantity of Exiting Outflow Grease ,v/4 Gal. .se 9/7 77 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end ,,,f/, Gal. .sm. N 7#7 (10.2.0) TOTAL TENDON QUANTIY REPLACED Y7M Gal. .dee f ./ 7 17 (10.2.9) PERCENT VARIATION DIFFERENCE 7'- /. 4 % ge 9./7 f'1 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GAEASE LOSS (t.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID ao follows:
(78 gal. for vertical tendons) or (57 gal. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YFS or @ dW F./M/ (11.3) REFILL ACCEPTABLE: h or NO .pr f /7.f1 If TOTAL TENDON REFILL difference more than 10%: Owner Notified pA NCR # __,a/' $ ,sre f./"> 7 7
, (11.4) COMMENTS: 4/ dode. phc(A e.sro y24r ad vJ X s e m u u sv- '
( ds12-1.607
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 D JUNE 6, 1997 Page 1 of 1 Revision O GREASE REPLACEMENT . INSPECTION DOCUMENTATION PROJECT: CONSUMEPS ENERGY CO. . PALISADES SURVEILLANCE NO.: 7TH YEAR: 2STH TENDON NO.f 2^M /* 33/ TENDON END/ BUTTRESS NO. M /Z3 M an u y g.gi.y y
~
/ Q.C 090 M4*C Signoff SQ 12.0 (9.3.1) Coat End Anchorage Asem. Wygir,, Gal, yk r./t.rp (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end k N Gal. ###7 (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end . /ly __ Gal. M M f7 (8.f) Estimated grease losses from leaks for THIS tendon end M Gal, a f.N,f7 (8.7) Estimated grease losses from leaks for OTHER tendon end , g2,,,_,,, Gal . s9477 (8.R.1) T0TAL TENDON GREASE LOSS /d Gal . &&#>r 7W, Ed9'6 gpg.py g8.9) Ambient Temp. _"/ Z. 'F. Thermo. ID /44'67 Recal Date 1.// V Ap.g.f 7 (0.10) Can Removal .f.//.97 Grease Replacement M*f7 Days Elapsed 3 5"' eie r.4 9 7 6 E /Y (9,5.3.1) Pump Gauge ,%4. Dimension /.77 Gallons per inch p r.g.97 f-4f,47 (9.8.4.1) Greace He ht in Drum BEFORE /s (9.8.5.1) AFTER 24 1* pf.M,4 r Calculations: .28
- b N/ /. 7 78 M Total f'3% #9477
\ (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end q/s Gal, p r.u.f t (10.1.5) Quant!ty of grease HAND PUMPED into OTHER tendon end /d Gal, es 9 4 9, (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end 9 7)Q Gal. ser F.M. 9 )
Thermo. No./TV R.'J Recal Date 7.// f F ,pr f 47 7 (10.2.6) Quantity of Exiting Outflow Grease O Gal . NO "* s fd. 91 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end ,, Gal. etf n P7 (10.2.8) TOTAL TENDON QUANTIY REPLACED 7/4 Gal. okw rse e 9.n .9 7 (10.2.9) PERCENT VARIATION DIFFERENCE + /.d ,, % # 9./7. F 7 ' TOTAL TENDON QUANTITY REPLACED (10.2.0) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11 2) Grease Leaks YES or d ee 9 /497 (11.3) REFILL ACCEPTABLE: h or NO er 9./787 If TOTAL TENDON REFILL difference more than 10%: Owner Notified _ pM NCR # #/c ** f./ 7 *f 7 (11.4) COMMENTS: ' / da12-1.607-
Am PSC PROCEDURE SQ 12.1 - 4 GREASE REPLACEMENT D' DATA SHEET 12.1 l JUNE 6, 1997 Page 1 of 1 Revision O j GREASE REPLACEME!TT - INSPECTION DOCUMENTATION l PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 25TH_ TENDON NO._ 2d /fD TENDON END/ BUTTRESS NO.fvs /) av7'r* O.C i ,WW fM' t' Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. if Gal. Wee /ar.91 (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end 2- Gal, ggy.ra,rf (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end MY Gal, p r.s t.97
)
(0.6) Estimated grease losses from leaks for THIS tendon end O Oal, yarp e a .r > (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal. pre r tr.fr (8.8.1) TOTAL TENDON GREASE LOSS 3VV Gal .M W #F. pe r.sa.p p - (8.9) Ambient Temp. L 'F. Thermo. ID A # t) Recal Date 7 #48 se en.n (8.10) Can Removal 7.h.tr Grease Replacement 1f Et4'*/ Days Elapsed / ge ret. 71 (9.8.3.1) Pump Gauge M e Dimension /.7'I Gallons per inch p r.n..f.7 (9.8.4.1) Grease Height in Drum BEFORE _ N '9.8.5.1) AFTER /C' .ptr.rt.f7 o A Calculations /O.i, Th : Fy y /. 77 2 Vy Total 2!4 st E.t ur 7 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 2N Gal. pr tr.p y (10.1,5) Quantity of grease HAND PUMPED into OTHER tendon end E VV Gal. pr p.ty.f'r (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end N4 ,,, Gal, m r.2191 The rmo . No . ,v/4 Recal Date N A .pc F W.h (10.2.6) Quantity of Exiting Outflow Grease M Gal. prEL f 7
/
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end NA Gal . .ft f ty f't (10.2.0) TOTAL TENDON QUANTIY REPLACED [ Gal. ga r-EP .f 'T ( 10 . 2 . 9 ) PERCENT VARIATION DIFFERENCE + .I. *I % .pm 1.n.f7 TOTAL TENDON QUA!h'ITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dor.e tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaksa YES or h .gk f.2717 or NO .ge* r.tr.f 7 (11.3) REFILL ACCEPTABLE: $ If TOTAL TENDON REF1LL difference more than 10%: Owner Notlfied~'/}4 NCR # A E de'T4a.17 (11.4) COMMENTS: O
~/
Q.C. REVIEW M I / W # h ' LEVEL S DATE A 76 - 9') A ds12-1.607
k\~W - PSC PROCEDURE SQ 12.3 g m GREASE REPLACEMENT DATA SHEET 12.1 JUNE 6, 1997 Page 1 of 1 e- Revision O GREASE REPLACEMENT INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANr NO. : 7TH YEtLR T ,i TENDON NO. E d M TENDON END/ BUTTRESS NO.[/** /T 4 77" i NdM) Se~ St g' SQ 12.0 (9.3.1) Coat End Anchorage Assm. M Gal. M (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end // Gal . W/.//-[/ , (8.5) TOTAL GREASE LOSS f rom Data sheet 6.0 for OTHER tendon end 2- Gal. d e f.12 4 7 (8.6) Estimated grease losses from leaks for THIS tendon end o Gal. dff INII i (8.7) Estimated grease losses f rom leaks for OTHER tendon end d Gal. g4.J1 f 7 (8.8.1) TOTAL TENDON GREASE LOSS '6 N Gal .dlld@5E ~TW. 2D*J */*
~
. h/
(8.9) Ambient Temp. d ~[ 'F. Thermo. ID /k 24 Recal Date ~7-// 77 dEf.//II (8.10) Can Removal '*f //[7 Grease RaplacementT//9*7 Days Elapr id O . ygg.g-[7 (9.8.3.1) Pump Gauge Allt Dimension / 7*/ Gallons per inch WE P.##/ (9.8.4.1) Grease Height in Drum BEFORE (9.8.5.1) AFTER /o 4 7.// 97 Calculations: III"I / /.7 7 0 2 b Total 2% g / #.ff (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end E N Gal, ,:c[/f/87 (10.1.5) Quantity of grease HAND PUMPED into OTHER terdon end 2 M/ Gal. N/21. M (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end A./,/A Gal . p'/,//97 Thermo. No. s Recal Date gfj /97 (10.2.6) Quantity of Exiting Outflow Grease wA Gal. g f.//8/
/
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end ,N/ Gal. g // f/
/
(10.2.8) TOTAL TENDON QUANTIY REPLACED I Gal. gw s.2 L f'7 (10.2.9) PERCENT VARIATION DIFFERENCE + 7. J % A P E-22 77 TOTAL TENDON QUANTITY REPLACED (10.2.0) . TOTAL TENDON GREASE LOSS (8.8.1)
...................................... .................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or ($ p f.//97 (11.3) REFILL ACCEPTABLE: h or NO dc N t f '7 If TOTAL TENDON REFILL difference more than 10%: Owner Notified N)* ' NCR # M' st N2 97 (11.4) COMMENTS: V
+
ds 12 - 1, 6 0 *7
As PSC PROCEDURE SO 13.1 GREASE REPLACEMENT D
- DATA SHEET 12.1 i T
iUNE 6, 1997 I
- Page 1 of 1 ! - v(N}
Revision O l "REASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. : 7TH YEAR: 25TH. TENDON N') . _ 2'8 DI TENDON END/ BUTTRESS NO. 588V*[C" dur7'
/ Q.C i p red M e a t Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. Gal. .ar m f7 i
(8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end _ /M Gal. ga r.r.f r_ (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end /N Gal. .pa t tf4 7 (8.6) Estimated grease losses from leaks for THIS tendon end a Gal. our r.s .77 (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal. ,gt F.tr.f 7 (8.8.1) TOTAL TENDON GREASE LOSS 7 Gal. dW4C TN M6 'f" .ps T.W.f 7 (8.9) Ambient Temp. 7 t' 'F. Thermo. ID A< 13' Recal Date ~/.n.ff' a f.E r7 (8.10) Can Removal Jr.Y.f 7 Grease Replacement P' r.f 7 Days Elapsed / 4e r.r:f.; (9.8.3.1) Pump Gauge q]e Dimension /. 7 7 Gallons per inch spr f. of 7 (9.8.4.1) Grease Height in Drum BFFORE ST (9.8.5.1) AFTER N ane r.515 7 Calculations -7 8 X /. 7 7.? //4 Total,, / /4 es r.r: t 7 (10.1.4) Quantity of greaWe HAND PUMPED into THIS tendon end _ //4 Gal. de fo r". 5 7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end 7./4 Gal. ,An f.fTf 7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end O Gal, de FW7 The rmo . No . __ 2//w Recal Date NM .pr r. .r~ r t
/'
(10.2.6) Quantity of Exiting Outflow Grease $,3 Gal. .Se r.r: f y (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end ,v h Gal. O'f*2T.f7 (10.2.8) TOTAL TENDON QUANTIY REPLACED *- Gal, p r Fr:f 7 (10.2.9) PERCENT VARIATION DIFFERENCE + /. 3 % p f.Lf"#1 TOTAL TENDON QUANTITY REPLACED (10.2.8) TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or @ .sps'r.sif 7 (11.3) REFILL ACCEPTABLE: h or NO cer J'*D" f 7... If TOTAL TENDON REFILL difference more than 104: Owner Notified p/r NCR # _ M .dra'. C f7 (11.4) COMMENTS: 7 / v Q$C[R bk b h W $ ~"LE N f h ~ DA N [ "5 h- 5~ ds12-1,607
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT
, DATA SHEET 12.1 JUNE 6, 1997 ;
Page 1 of 1 < Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUf fERS ENEPGY CO. . PALISADES SURVEILLANCE NO.: 7TH YEAR: M TENDON NO. $ M TENDON END/ BUTTRESS NO. OM 0 %W Q.C SQ 12.0 (9.3.1) Coat End Anchorage Assm. 4 &tJGal. M &5? Sipotf p s:r.77 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end /h Gal. ,gw r.tCf 7 (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end / h Gal. gr# r.Jr'.17 (8.6) Estimated grease losses from leaks for THIS tendon end C Gal. .:pt f.t.nf 7 ' (8.7) Estimated grease losses from leaks for OTHER tendon end _O Gal. ,ge r.Jf:/ 7 (8.8.1) TOTAL TENDON GREASE LOSS J Gal. M &f8f T W 20.tfr-5 pg,9 7 (8.9) Ambient Temp. J 'S 'F. Therino. ID /X 25 Recal Date 7.N.7 I # f.M:fy (8.10) Can Remova18 N77 Grease Replacement 7.Er.97 Days Elapsed C $ r.ar"-/7 (9.8.3.1) Pump cauge 4/* Dimension /. 7 7 Gallons per inch p r.tr:ff (9.8.4.1) Grease Height in Drum BEFORE 9M (9. 8.5.1) AFTER__ // .gyarr.trf1 Calculations: . //
- F * / # /.7 7 : I-Y Total,,_2 M .ge r.#./7 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end M Gal. .pd F >r:f 7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end _ /./-@ Gal, er f.& rt/7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end w/; Gal. preif 7 Thermo. No. ,*.2a Recal Date a d gfr #:treff
/ /
(10 . 2 . 6 ) Quantity of Exiting Outflow Grease _w/s Gal. .gte r.ar :77
/~
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end Ms Gal. .pw f r .97 (10.2.8) TOTAL TENDON QUANTIY REPLACED M Gal. car f.Ir:97 (10 . 2 . 9 ) PERCENT VARIATION DIFFERENCE 4 /. 3 % se,r.n .97 > TOTAL TENDON QUANTITY REPLACED (10.2.8) TOTAL TENDON GREASE LOSS (8.8.1)
........................................ . .................................. x 100
- NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks YES or h ter F.R".1 r (11.3) REFILL ACCEPTABLE: h or NO ,gst r /fD If TOTAL TENDON REFILL difference more than 10%: Owner Notified ,e/, NCR # Mt #f.Tr:f7
'O (11.4) COMMENTS: / /
~ " ~ ' "~" "
h$c [ khV$h[ M [ M .r$ LbNd_'_$~A[E D -
'f ~
1 ds12-1.607 i
PSC PRDCEDURE SQ 12.1 GREASE REPLACEMENT 'l'EL ' DATA SilEET 12.1 i JUNE 6, 1997 : Page 1 of 1 Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION l PROJECT: gg1(E MERS ENERGY CO. - PALISADES SURVEILLANCE NO. 7TH YEAR: 21D{,, l TENDON NO. d 7 A d TENDON END/ BUTTRESS NO. (N4// A dur-r" Lp QiTE. Q.C Signetf SQ 12.0 (9.3.1) Coat End Anchorage Assm. Gal, f a t W. , (8.4) TOTAL GREASE LOSS from Data Sheet G.0 for THIS tendon end I~ Gal. th* 2 7.N (8.5) TOTAL GREASE LOSS f rom Data Sh,.et 6.0 for OTHER tendon end / Gal. M b* U* U (8.6) Estimated grease losses from leaks for THIS tendon end _M Gal. a g g.it.90 i (8.7) Estimated grease losses from leaks for OTHER tendon end C Gal, gf /
- 29. N-(8.8.1) TOTAL TENDON GREASE LOSS E Gal.4um rtM M6*T g g.79 97 (8.9) Ambient Temp. 'F. Thermo. ID [A
- U Recal Date 0 Il N ane.29-9 '
(8.10) can Removal 917 97 Grease Replacement 8.h.9 9 Days Elapsed N mat 2945 (9.8.3.1) Pump Gauge jIA Dimension /. 7 7 Gallons per inch uw Mt. t $ (9.8.4.1) Grease Height in Drum BEFORE MV (9.8.5.1) AFTER/ car e.*9 99 Calculationn : /'/ /l : L [. N:: 2kg Total C b gv e-19 97 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 'I N Gal. Asv e 19 90 ( 10 .1. 5 ) Quantity of grease HAND PUMPED into OTHER tendon end f% Gal. m46 19.99 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end r // Gal. Ad /*I7'N Thermo. No. /' d . 7 3 RecalDate7'h-Y P " W N i pM G tyyy m #.M.M s-(10.2.6) Quantity of Exiting Outflow Grease J YA Gal. pp g.n.tg per s.f t t S (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end al. //4 /'2NE (* 9 3,8) TOTAL TENDON QUANTIY REPLACED J"I Gal. /f#f 8 29-9 $ < ( *. .9) PERCENT VARIATION DIFFERENCE 4/.3 % AM 5 'M*9k TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (0.8.1)
........................................................................... x 100
NET VOLUME TENLON VOID as follows:
(78 gal, for vertical tendons) or (57 gal. for. dome tendons) or (37 gal._for hoop tendons) (11.2) Grease Leaks YES or. h pp P 79-97 (11.3) REFILL ACCEPTABLE: h or NO /4e* f !9- 4 If TOTAL TENDON REFILL difference more than 10%: Owner Notified Nd4 NCR # M se#49 6 (ll . 4 ) - COMMENTS : a aww wa=w--------- aw-- mmr--------------------- dal2-1.607 i
- _-.-- ..-. - -_- --- - . _ - . ~ .
PSC PROCEDURE SO 12.1 GREASE REPLACEMENT DATA SHEET 12.1 g JUNE 6, 1997 Page 1 of 1 Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: M TENDON NO. 87 AC. TENDON END/ BUTTRESS NO. MedbN' ervr7-
/ Q.C 1, Ness c:,ns;nsC Signoff SQ 12.0 (9.3.1) Coat End Anchorage Asam. 4 Gal. Av forf.17 (8.4) TOTAL GREASE LOSS f rom Data Sheet 6 0 for THIS tendon end ZJ'I Gal. o'r.at.f7 (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end E k Gal. p r.rf.f7 (8.6) Estimated grease losses from leaks for THIS tendon end C Gal. .ps r.t).97 (8.7) Estimated grease losses f rom leaks for OTHER tendon end .O Gal. t f .If./f (8.8.1) TOTAL TENDON GREASE LOSS f Gal .cfAt"/*Sd' y1rM tat ' #*. ,gf r.af. 77 (8.9) Ambient Temp. $"'? 'F. Thermo. ID v'#g d 7 Recal Date7W.ft de r.tf. f '7 (8.10) Can Removal 7 ??'97 Grease Replacement T afaf 7 Days Elapsed 2- .e r a9 77 (9.8.3.1) Pump Gauge ,g Dimension . /.7 7 Gallons per inch .pdf.sp.11 (9.8.4.1) Grease Height in Drum BEFORE _ /6)# (9. 8.5.1) AFTER //k/ .per.t?.97 e
Calculations e //U*-/6M r /N,x /.77 s 24 Total E N' .pe r.ef.f1 l (10.1.4) Quantity of grease IUWD PUMPED into THIS tendon end 2. Vr Gal. .pt r.tf.97 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end "Z- %,,,,, Ga l . prrW/7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end _de Gal . ,gr/-# P7 I Ther'no . No ._ M necalDate'e// jnt/'.rf ff
/ /
(10.2.6) Quantity of Exiting Outflow Grease J Gal, darf 8f*f 7_ r (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end la Gal. pff tf.f7 (10.2.8) TOTAL TENDON QUANTIY REPLACED fI', Gal. fr F.rf.fy (10.2.9) PERCENT VARIATION DIFFERENCE -4. / . 3' % .$a r.* f.f 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or ($P ,su nf f 7 (11.3) REFILL ACCEPTABLE: or NO p #'rf 91 If TOTAL TENDON REFILL dif ference more than 10%: NCR # j/). Owner Notified M gee rtf.f 7 (11.4) COMMENTS: /
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A W,3 ' PSC PROCEDURE SQ 12.1 > GREASE REPLACEMENT Mi DATA SHEET 12.1 : JUNE 6, 1997
- i Page 1 of 1 :
Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 21I1L ; TENDONNO.d7/T8 TENDON END/ BUTTRESS NO.fA/ # / d** d v/~1' f 0.C s W Md'*~ Signotf SQ 12.0 (9.3.1) Coat End Anchorage Assm. #v Gal. p r.w.r7 l (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end 2 J6 Gal. p r.m.f 7 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end 7.lY Gal. Ar r M47 , (8.6) Estimated grease losses from leaks for THIS tendon end M Gal. p r.as 4 7 r 10.7) Estimated grease losse., f rom leaks for OTHER tendon end d Gal. #F.ge.12,, ! (0.0.1) TOTAL TENDON GREASE LOSS 4/.f. Gal. des #5c 7be /TY pt s.a .f 7 (8.9) Ambient Temp. *7c 'F. Themo. ID /*A' t 7 Recal Date 7.##f p r.te .9 7 (8.10) Can Removal f*/f.97 Grease Replacement F.MJ7 Days Elapsed L ,su r.to 4 7 (9.8.3.1) Pump Gauge w/4 Dimension /. 7'I Gallons per inch pp.ve.f f , (9.8.4.1) Grease Height in Drum BEFORE '7M (9.8.5.1) AFTER /" (s f.ud 7 Calculations: I' 7 8/JI.*/.778/IM Total 24 y7 2847 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 2lY Gal. dr E.w.97 (10.1.5) Quantity of grease RAND PUMPED into OTHER tendon end [V Gal. .pt f ud7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end wA Gal, pr.wJ7 Thermo. No. . A;/) Reca1 Date p)* g f.p.f 1 (10.2.6) Quantity of Exiting Outflow Grease _ /o Gal, or f.v.f 7 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end M
's Gal. ptA u.97 (10.2.8) TOTAL TENDON QUANTIY REPLACED Sk. Gal. -s Js.17 (10.2.9) PERCENT VARIATION DIFFERENCE *O % .dr&Md 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS ( 8. 8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal for hoop tendons) (11.2) Grease Leaks: YES or. b ,a r. p. 7 7 (11.3) REFILL ACCEPTABLh @ or NO per se.f 4 If TOTAL TENDON REFILL difference more than 10%: Owner Notified w/e NCR # .v/.s ar- F.w. f1 p (11.4) COMMENTS: / / V Eisi s7Mdi$" " ' " " " " LEET,"d' " D' 'AFE'"ilfilEd"""""""""" t ds12-1.607
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PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT g DATA SHEET 12.1
' JUNE 6, 1997 Page 1 of 1 GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 2iIg,,,
TENDON NO. [ j 8 TENDON END/ BUTTRESS NO./I#d /A #d77' Jd* Signogg SQ 12.0 (9.3.1) Coat End Anchorage Assm. M f+/uGal. .c r./r.py (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end _2.MV Gal, p r.#.py (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end *LO Gal. sne f./f f 7 (8.6) Estimated grease losses from leaks for THIS tendon end d Gal. p v./f.f 7 (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal. gsE Wf/7 (8.8.1) TOTAL TENDON GRTASE LOSS N Gal.6*s*.f( /8W! R M */I ,pv (J#7 (8.9) Ambient Temp. 4 ~7 'F. Thermo. ID M e L;f Recal Date *1*//./f per.//r ~ p r.1f.?? (8.10) Can Removal 'r.g.f 7 Grease Replacement Y./f.f 7 Days Elapsed-gD. / #Fvf.f7 (9.8.3.1) Pump Gauge A/!A Dimension /,*/7 Gallons per inch pr.,//#1 i (9.8.4.1) Grease Height in Drum BEFORE esM (9.8.5.1) AFTER 7 M jrr./Aff Calculations: 7 d '/ d 778 Total 2--M ja p.//.// (10.1.4) Quantity of grea.se HAND PUMPED into THIS tendon end EMV Gal. p r.)f.ff (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end 2M Gal. M r.9 77 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end _,v/4 Gal f r.w .f *7 Thermo. No. M r Recal Date ,e/> g r.2.a-9 7 (10.2.6) Quantity of Exiting Outflow Grease __ Gal. gw.f1 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end #/ Gal. p Ytsf7 (10.2.0) TOTAL TENDON QUANTIY REPLACED /Ms- Gal, pe f.1*.9 7 (10.2.9) PERCENT VARIATION DIFFERENCE %C % p r.1097 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
..........r............. .................................. ............... x 100 NET VOLUME TENDON VOID as follows: . (78 gal, for vertical tendono) or (57 gal, fo. dome tendons) or (37 gal, for hoop tendons)
(11.2) Grease Leaksi YES or @ .ser (d.17 (11.3) REFILL ACCEPTABLE: @ or NO p/de.97 If TOTAL TENDON REFILL difference more than 10%: Owner Notified w /d NCR # NI # 72877
~/
.g (11.4) COMME!TTS: /
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PSC PROCEDURE SO 12.1 GREASE REPLACEMENT g DATA SHEET 12.1 1 JUNE 6, 1997 Page 1 of 1 Revision O
- GREASE REPLACEMEllT - INSPECTION DOCUMENTATION PROJECT: CQlgUMERS ENERGY CO. - PALISADES SURVEILLANCE NO-: "1TH YEAR: M TENDON No ~7E ## TENDON END/ BUTTRESS NO.Sh u* //* & ny-
/ Q.C
,./s**/ GWX68 SQ 12.0 (9.3.1) Coat End Anchorage Assm, /st' Gal.
Signuff
.de r.r.f r t (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end /M Gal. ea r./.$7 (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end /89 Gal. g r r.f>
-(8.6) Estimated grease lossec from leaks for THIS tendon end a Gal. p r.r.f f (8.7) Estimated grease losses from leaks for OTHER tendon end a Gal. p p F.97 (8.8.1) TOTAL TENDON GREASE LOSS E1 Gal. M 5# 7W, Zo/ */*~ p J r.t1 (8.9) Ambient Temp. 75/ *F. Thermo. ID h23 Recal Date 7./t*f F g r.r.f 7 (8.10) Can Removal T.7 97 Grease Replacement F*f 97 Days Elapsed / pfrJy (9.8.3.1) Pump Gauge g 3 Dimension /. 7 7 Gallons per inch g r.1.17 (9.8.4.1) Grease Height in Drum BEFORE N (9.8.5.1) AFTER 6 " p r.Ff 7 Calculationsi d I / /.77* Uf Total 2- V p r./.57 V (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 2.M Gal, p f.F.17 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end /N Gal, pa r P.f 7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end Mr Gal, per.F.77
/
Thermo. No. // Recal Date s b p r.r.17
/ /
(10.2.6) Quantity of Exiting Outflow Grease w/4 Gal, p r #.77 (10.2.7) Quantity of grease Hand Pumped into OTI{ER tendon end N// Gal . p r.f.f 7 (10.2.8) TOTAL TENDON QUANTIY REPLACED ! Gal, p r. r.f > (10. 2 . 9 ) PERCENT VARIATION DIFFERENCE 1" Y % de r.f.f 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks YES or h pa r.IJ 7 (11.3) REFILL ACCEPTABLE: h or NO pr. r. P.f 7 If TOTAL TENDON REFILL difference more than 10%: Owner Notified M d ' NCR # w M st r1f7 (17. 4) COMMENTS: ' x M
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PSC PROCEDURE SQ 12.1
~ GREASE REPLACEMENT DATA SHEET 12.1 JUNE 6, 1997 i Page 1 of 1 Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: M TENDON NO. */ t O/."* TENDON END/ BUTTRESS NO.A*A"*4M4 /f#/-
f Q.C NEu U fA W Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. M Gal, as sf-4-7 F7/7
#LT*7*ff' (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end /d4 Gal. p r.v . f 7 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end //M Gal, pe r.f.f > ,
(8.6) F9ti n ted greasw losses from leaks for THIS tendon end O Gal. g r.7.r7 (8.7) Estimated grease losses from leaks for OTHER tendon end o Gal. oc r.r.f 7 (8.8.1) TOTAL TENDON GREASE LOSS EU Gal . d#@M" 72w. 282 'g pe g.f.9 7 (8.9) Ambient Temp. 7 6 'F. Thermo. ID _ /W 2.*5 Recal Date 7.//.fr pe r.7.97 (8.10; Can Removal X.2.f7 Grease Replacement F.7 97 Days Elapsed / p r.p,f 7 (9.8.3.1) Pump Gauge w/* Dimension /. 7 7 Gallons per inch p r.7 97 (9.0.4.1) Grease Height in Drum BEFORE Y~ (9. 8. 5.1) AFTER f"'# p r. 7.f 7
- a Calculations: S. 9 :e /x1.7~7r /M Total /# p r.7 f 7
( (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end /#/v Gal. w r./ rf (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end 2F/ Gal. e r r.f 7 (10 . 2 . 5 ) Quantity of grease PRESSURE PUMPED into THIS tendon end a Gal, pe r.7 f/ Thermo. No, s//4 Recal Date 4/f gr. 7.f 7 (10.2.6) Quantity of Exiting Outflow Grease o2r Gal. pe r.v.7 7
/ . (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end w2, Gal. # FW17 (10.2.8) TOTAL TENDON QUANTIY REPLACED Gal. S V f / /'7 (10.2.9) PERCENT VARIATION DIFFERENCE +[ % dr fo r.f >
TOTAL Tr:NDON QUANTITY REPf. ACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES or h sc r.717 (11.3) REFILL ACCEPTABLE: @ or NO pe f. F.f7 If TOTAL TENDON REFILL difference more than 104: Owner Notified MF NCR #' M de r.r f"/ (11.4) COMMENTS: ' v - 05~kbVhhh3M2'N$"~
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PSC PROCEDURE SO 12.1 h\T1 ! GREASE REPLACEMElff ' DATA SHEET 12.1 N i JUNE 6, 1997 Page 1 of 1 Revision O v GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS E!TERGY CO. - PALISADES SURVEILLANCE NO. 7TH YEAR: M TENDON NO. h/-19
'~
TENDON END/ BUTTRESS NO. Ab// vrA4 A Jur7' f/ P 3p,$f $ t, Q.C Signoff SO 12.0 (9.3.1) Coat End Anchorage Assm. /V Gal. mM.417 l (0.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end / Gal. /W 9 4 3-) (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end O Gal. AtJ7.f-f7 (8.6) Estimated grease losses from leaks for THIS tendon end D Gal. akfiW.)$ (8.7) Estimated grease losses from leaks for OTHER tendon end _JD Gal. g49*4*k) (8.8.1) TOTAL TENDON GREASE LOSS t/ Gal.B0*fg[s'Ifsp. Adf 9.V 4 (8.9) Ambient Temp. SO 'F. Thermo. ID l b . 7.3 Recal Date b b* g#P877 (8.10) Can Removal 9 2 3I Grease Replacement 75 D Days Elapsed 8 #4 76:19 (9.8.3.1) Pump Gauge U/M Dimension / M 'M Gallons per inch g# 7,*/ 77 (9.8.4.1) Grease Height in Dr"9 BEFORE / f (9.8.5.1)AFTER/7 M f 8-77 Calculations:/ 1 ~/ V V /. N ' Mt/ Total 4/ /647S~97 (10.1.4) Quantity of grease 1 D PUMPED into THIS tendon end N ,,,,, Gal, p 7.f-7 ) (10,1.5) Quantityofgreas7HANDPUMPEDintoOTHERtendonend #- Gal. /M *[" (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end D Gal. pt/ ?.6 97 Themo. No. / k a 'L 3 Recal Date *b'N Al4 *7 E'h (10.2.6) Quantity of Exiting Outflow Grease A.//) Gal. ,4 g ).,gggd f*M Ih (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end ,,,,,, Gal. //Ik I~f k (10.2.8) TOTAL TENDON QUANTIY REPLACED Gal. /// 9W/2 (10. 2. 9) PERCENT VARIATION DIFFEREP':E d. b % f M N S/9 TOTAL TENDON QUANTITY AEPLACED (10.2.0) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal for hoop tendons) (11.2) Grease Leaks: YES or /M/*SIE (11.3) REFILL ACCEPTABLE: or NO ##75-U If TOTAL TENDON REFILL difference more than 10%: Owner Notified MO NCR # /M f *.f~f M N (11.4) COMMENTS: wY "i"u;"727W7_EiiE""'"""euM""VE" V:B V " " " " " " " " " ' " " C -_ de12-1.607
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 '
$l JUNE 6, 1997 '
Page 1 of 1 O Revision O V GREASE REPLACEMENT INSPECTION DOCUMENTATION PROJECT: CONStHERS ENERGY CO. - PALISADES SURVEILLANCE NO.: '7TH YEAR: 25TH TENDON NO. b /* 2 i TENDON END/ BUTTRESS NO. /~/df4 NW 2),A$27' f Q.C W 488'M Signoff 50 12.0 (9.3.1) Coat End Anchorage Assm. O Gal. # 9.y.97 (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 fcr THIS tendon end .I Gal. # /*f.9 7 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end Y/ Gal. .ssr 9.f.17 (8.6) Estimated grease losses from laaks for THIS tendon end 6 Gal, def.8 Y'I - (8.7) Estimated grease leases from leaks for OTHER tendon end O Gal. ge f.V f 7 (S.8.1) TOTAL TENDON GREASE LOSS $~Mr Gal. der *dSe 74+T /94 8 jg f. /.; y (8.9) Ambient Temp. 4/ 'F. Thermo. ID / k /.T Recal Date 7.N.f7 p /./ 7 7 (8.10) Can Removal f 3*77 Grease Replacement f*Of 7 Days Elapsed / def.697 (9.8.3.1) Pump Cauge _p/A Dimension /. 77 Gallons per inch .g v 9././ 7 (9.8.4.1) Grease Height in Drum BEFORE //k (9. 8.5.1) AFTER_ /[ mr # /.// Calculations /'/-//M # d.M A /.77 8 N Total 9/./d. dW9 Y'f7 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end /I(. Gal. #8 f.917 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end 2N Gal. , gar f.5'.f 7_ (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end #2f Gal . .pr #./.f 7 Thermo. No. g}s / p 9.Y 97 Reca1Date4)* (10.2.6) Quantity of Exiting Outflow Grease j/s Gal, p f.v.f *7 f (10.2,7) Quantity of grease Hand Pumped into OTHER tendon end r/4 Gal. p #.v.f7 (10.2.8) TOTAL TENDON QUANTIY REPLACED d by Gal, p 9ef 7 (10.2.9) PERCENT VARIATION DIFFERENCT' t 7.d % . sue 9 J'.f7 TOTAL TENDON QUAN7'ITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 ga1. for vertical tendons) or (57 gal, for dome _ tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES or h p #./.f7 (11,3) REFILL ACCEPTABLE: h or NO . gar 9 5 f 7 If TOTAL TENDON REFILL difference more than 10%: Owner Notified N I/ NCR # x,/, dbr POf7 (11.4) COMMENTS: / / U"i; ~ i" "EUN " " " " " " " "i;E TE " se " E ".W " " " " " " - ~ " " " ds12-1.607
~.- _ _ _. _ _ _ _ _ _ _ . _ _ _ . _ _ _ _ . _ _ _ - - _ ._ _ _ _ _ - _ _ _ - . - _ _ _ . _ _ _ _
PSC PROCEDURE SO 12.1 GREASE REPIACEMENT DATA SHEET 12.1 Am s JUNE 6, 1997 i Page 1 of 1 Revision O , GREASE REPLACEMENT . INSPECTION DOCUMENTATION PROJECT: CONSUMEPS ENERGY CO, - PALISADES SURVEILLANCE NO.: *1TH YEAR: 2fgIll TENDON NO.) 2 7 *3 TENDON END/ BUTTRESS NO.J0W'/MX4 & 4.'r r-SO 12.0 (9.3.1) Coat End Anchorage Assm.@ 44d( Gal, no m ' yf p p./ (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end Ns. Gal, dBff/A/7 , (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end qM Gal, dif d'.Mf7 I (8.6) Estimated grease losses from leaks for THIS tendon end ,,JQ,_,, Gal . ,gg F g 77 (8.7) Estimated grease losses from leaks for OTHER tendon end 4>2/ Gal, tyrdf/Af7 (8.8.1) TOTAL TENDON GREASE LOSS 2Ps- Ga1. dNA$C* 7495 / 7 [ */ car F.g.// (8.9) Ambient Temp. 6T 'F. Thermo. ID /Ck Z*3 Recal Date 7.// 97 ge T ,76 9 > (8.10) Can Removal 6/7 9"/_ Grease Replacement @/6f'[ Days Elapsed / gnef./6f7 (9.8.3.1) Pump Gauge ,y/f Dimension /.7 7 Gallons per inch y f'.// /7 (9.8.4.1) Grease lleight in Drum BEFORE 7" (9.8.5.1) AFTER N f MS//#f Calculations: 8 5 - 7 ) V k l.77.: 3' Totat 3 er W.97 I (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 3 Gal. ##W/T (10.1.5) Quantity of grease RAND PUMPED into OTIIER tendon end A//f Gal, owT.AY/ (10.2.5) Quantity of grease PRESSURE PUMPED into Ti!IS tendon end A/ /A' Gal, cpf t'.// f 7 Thermo. No. k/9 Reca1 Date N
- pr(*/t'.97 (10. 2 . 6 ) Quantity of Exiting Outflow Grease Gal. gPf./4 /.F7 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end _M Gal. gf/ M P/
(10.2.8) TOTAL TENDON QUANTIY C M .3' Gal. 15e'F M 87 (10.2.9) PERCENT VARIATION DIFFERENCE f O. 27 g ,,ne r, PAP / TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal. for dome tendons) or (37 ga1. for hoop tendons) (11.2) Grease Leaks YES or @ .ger.//87 (11.3) REFILL ACCEPTABLE: or NO grrt;///7 If TOTAL TENDON REFILL difference more than 10%: Owner Notified /4' NCR # dpf8'*E-(( p (11.4) COMMENTS: b G"ki&Q%Z?72Z"""""""Eu]"u"E* "FR: Vi"'""""""" ~ " , ds12-1.607
PSC PROCEDURE SQ 12.1 bD GREASE REPLACEMENT D1 DATA SHEET 12.1 JUNE 6, 1997 m Page 1 of 1 Revision O GREASE REPLACEMENT - INSPECTION DOCUMENTATION l PROJECT: G NSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO. 7TH YEAR: liIg,, TENDON NO. Af 4/ 7 TENDON END/ BUTTRESS NO. 54o9 'wra r store ~ Q.C y Agt. pit Bignotf 1 SQ 12.0 (9.3.1) Coat End Anchotage Assm, d Gal. pi NS 11 l (8.4) TOTAL GREASE LOSS f rom Data Sheet 6.0 for THIS tendon end b Gal. M 9*ll*N l (8.5) TOTAL GREASE LOSi:1 f rom Data Sheet 6.0 for OTHER tendon end 2N/ Gal. W 9447 f (8.6) Estimated grease losses from leaks for THIS tendon end D Gal. e4 f-lbf) (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal. p 9.d- ) k (8.8.1) TOTAL TENDON GREASE LOSS N Gal. Ws F att 7.Il 77 (8.9) Ambient Temp. O _'F . Thermo. ID N 23 Recal Date #/ .//. 96 pf 7-/2 9k (8.10) Can Removal 942-9) Grease Replacement I/)*97_ Days Elapsed e M 7 /2.97 i (9.8.3.1) Pump Gauge M.A Dimension /* #1 ') Gallons per inch e.< P.4 9 7 , (9.8.4.1) Grease Height in Drum BEFOPE A ( .8.5.1) AFTER 2, A 7 /147 Calculations: 2I- 11 I / l. 7E = N Total. J pf Y-/2.-97 (10.1.4) Quantity of grease HA!C PUMPED into THIS tendon nd ) Gal. A/J7./2-77 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end 7-)9 Gal. m 9497 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end .u A Gal. w f473 Thermo. No. /> 2J Reca1 Date ? //. 9A p w 9-12 9!) (10.2.6) Quantity of Exiting Outflow Grease a4 Gal, e P4 97 * (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end Md Ga1. Aur f-M f 7 (10.2.8) TOTAL TENDON QUANTIY REPLACED Gal. ge/ f./1-97 * (10.2.9) PERCENT VARIATION DIFFERENCE 'f" h t g/.7 / /2 *// TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NE7 VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaksi YES or h W /2 7 9 (11.3) REFILL ACCEPTABLE: @ or NO #f -/Z *@ If TOTAL TENDON REFILL difference more than 10%: Owner Notified NA4 NCR # A/M paf b/2 99 , (11.4) COMMENTS: 1 ds12-1.~607
PSC PROCEDURE SO 12.1 GREASE REPLACEMENT g DATA SHEET 12.1 JUNE 6, 1997 Page 1 of 1
-O: Revision O GREASE REPLACEMENT
- INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADEC SURVEILLANCE NO.: */ TH __ YEAR: 2 5TH ..
TENDON NO. ) 2 * *l7 TENDON END/BUTIRESS NO. #*NLb/N#s4 d' Arr [
' Q.C pw deWMd' Signoff SQ 12.0 (9.3.1) Ccat End Anchorage Assm. MI Gal. 4////J21/ ,
(8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end Ek Gal. N# B.t2W (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end 1 Gal. Mf /247 ; (8.6) Estimated grease losses from leaks for THIS tendon end d Gal. m/s.ta 77 ) (8.7) Estimated grease losses from leaks for OTHER tendon end O Gal. p4/t@ , (8.8.1) TOTAL TENDON GREASE LOSS N' Gal. 4.(e.st 7' M d" M p/7/2 77 (8.9) Ambient Temp. 'S$ 'F. Thermo. ID MA'L7 Recal Datef /Af f m w e ta.tf ( 8 .10) Can Remova18 21-D Grease Replacement 71217 Days Elapsed / mfftJ.97 (9.8.3.1) Pump Gauge _Ad. Dimension /77 Gallons per inch mfAI2 D (9.8.4.1) Grease Height in Drum BEFORE M/ (9.8.5.1) AFTER / mtB.tJ fJ Calculations /0 I '/ AM7e 2h Total f$ gN#@D O t (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 24 Gal. mfg 2177 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end 2.- Gal. g 4f M 2 M > (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end _,v/* Gal. Auf h/2 77 The mo . No . w/A Recal Date W /4 4(47-/2-9? I (10.2.6) Quantity of Exiting Outflow Grease J.' Gal. g.# #/2 17 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end M Gal. W N212 (10.2.0) TOTAL TENDON QUANTIY REPLACED */ Gal. # # f/2-7 7 (10.2.9) PERCENT VARIATION DIPFERENCE O % 4 # 2/2' W TOTAL TENDON QUANTITY REPLACED (10.2.0) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(70 gal, for vertical tendons) or (57 gal for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or h //N-22-U (11.3) REFILL ACCEPTABLE: 6 or NO ,4ff/2 97 - If TOTAL TENDON REFILL difference more than 10%: Owner Notified xo NCR # A/d AbT942 97 g (11,4) COMMENTS:
~.
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PSC PROCEDURE SO 12.1 b\"d' GREASE REPLACEMElfI' -1 DATA SHEET 12.1 ; JUNE 6, 1997 l Page 1 of 1 Revision O j i GREASE REPLACEMENT . INSPECTION DOL'UMENTATION , PROJECT: CONSUMERS ENERGY CO, . PALISADES SURVEILLANCE NO. 7TH YEAR: gl TENDON NO. DF V7 TCNDONEND/BUTTRESSNO.J#c//orra/~porr ! Fp Gif 4It O*C .
& Signo!
SQ 12.0 (9.3.1) Coat End Anchorage Assm. /i' Gal. mg 9 5.f1 i (e.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end ) 0a1. mf f f.i9 f (8.5) TOTAL GREASE LO.93 from Cata Sheet 6.0 for OTHER tmpdon end / d Gal. af 9 9 99 (6.6) Estimated grease losses from leaks for THIS tendon end 9 Gal. 919 7 *7 l (0.7) Estimated grease losses from leaks for OTHER tendon end O Gal. MlNf (8.8.1) TOTAL TENDON GREASE LOSS
}
/L Gal.6pss tnktItty g,y9.y.7,,;,
;8.9) Ambient Temp. $8 'F. Thermo. ID Ak 2 J Recal Date 7 // f8 at 99 UI (8.30) Can Removal f*f*77 Grease Replacement 9*7 77 Days Elapsed 9 gg99f (9.8.3.1) Pump Gauge v/A Dimension /. 9 7 Gallons per inch )# 9 7 i$;
(9.8.4.1) Grease Height in Drum BEf0RE /f (9.8.5.1) AFTER j/ kV Af4f-39fI Calculations: 1/W'/7 " Y E/.778 k Total k fy f. 9 9: L (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end Y Gal. /ts!f.99' (10.1.5) Quantity of grease MAND PUMPED into OTHER tendon end /V Gal. M 9 9. P I (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end A>/A Gal. A47999!) Thermo. No. P k. 2.7 Recal Date 7-//- 98 y 9.9.97 3 (10.2.6) Quantity of Exiting Outflow Grease wA Gal. p g,g M 9 9 97 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end Gal. At9f.9'i (10.2.8) TOTAL TENDON QUANTIY REPLACED / Gal. A4199 I (10.2.9) PERCENT VARIATION DIFTERENCE /.9. 9 % Jr/ 9 9 U ! TOTAL TENDON QUPNTITY REPLACED (10. 2 . 8 ) . TOTAL TENDON GRF.ASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows: ,
(78 gal for vertical tendons) or i (57 gal, for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or @ & 99.97 (11.3) REFILL ACCEPTABLE: h or NO M? f U! If TOTAL TM.' DON REFILL dif ference more than 10% : Owner Notified 90 NCR # N/A pi b9 if ' (11.4) COMMENTS: .
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i h$C[khhhhh h5dk N d DA[E f. 7 9 _- .. _ d s 1 2 _' 1 ._6 0 7 _ _-.
PSC PROCEDURE SO 12.1 As t GREASE RiPLACEMENT DATA SHEDT 12.1 g: JUNE 6, 1997 D Pass 1 of 1 , c Revision o i GREASE REPLACEMENT - liiSPECTION DOCUMENTATION ! PROJECT: CONSUMERS EJfERGY CO, PALISADES SURVEILL*JiCE NO : 7TH YEAR: Ml TENDON NO. M
- k k' ~ TENDON END/ BUTTRESS No.fd/ k h/ )fMC
- bOTf' ,
@p 91%
I Q.C l , Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. [4 Gal. dA R 2($7 ' i (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end 1 Gal. h4y4ff6 '
'8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end 1 Gal. A Wh j (8 6) Estimated grease losses from leaks for THIS tendon end D _ Gal. M8/5'.77 {
(8.7) Estimated grease losses f rom 3eaks for OTHER tendon end @ Gal, ps$9,9-97 (6.8.1; TOTAL TENDONpg LOSS .J Gal. 4tsaat TW M T gg (8.9) Afr$ lent Temp. d[O*'F. Thenno. ID 9t*2 3 Recal Date 7 *//}6 # g./M7 t (5.hu can Remova18-74' 97 GLetSe Replacement 82h97 Days Elapsed _ g#ft 77 (9.6.3 1) Pump Gauge 1)/4 Dimension ,/$ 97
. Gallons per inch , #4/8 24*N (9.8.4.1) Grease Height in Drum DEPORE W (9.8.5.1) AFTER /0 2- N*2077 Calcult.tions t /D[- 3 L # k f 77 f 'i Total / */ A418 26*79 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end /b Gal. pd18'l6 *I7 (10.1.5) Quantity of grease HAND PUMPED into *)THER tendon end k Gal. mf 9 9 77 (10.1 il Quantity of grease PRESSURE PUMPED into THIS tendon end M.A Gal. N# 8 20 77 Thermo. No. u /A Recal Date N/A p16 n.t? l (10.2.6) Quantity of Exiting Outflow Grease 4//M Gal. W
,p / J/*26. -77 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end M ,,,,, Gal. i#97*N (10.2.8) TOTAL TENDON QUANTIY REPLACED 5*4 Gal, pg 7 7-97 (10.2.9) PERCENT VARIATION DIFFERENCE ** J a I % 44i"I* l TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
................. .......................................................-- x 100 l NET VOLUME TENDON VOID as follows: i (78 gal, for vertical tendons) or (57 gal. for dome tendons) or (37 gal, for hoop tendons)
(11.2)-Grease Leaks: YES or h #8I//bke j (11.3) REFILL ACCEPTABLE: @ or NO M 9 i 97 If. TOTAL TENDON REFILL difference more than 10%: Owne:.' Notified ~c NCR # M1 #499*77 O (11. A ) ' COI Mh"1TS i,,
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Q.C"kENE E DATEh. 7 ds12 1.60"r 1
._. -.. _- . . - ~ - _- - .- - _- - - _ _ _~ -.- - _-
i
'PSC PROCEDURE SQ 12.1 AW4 i i
GREASE REPLACEMENT mi DATA SHEET 12.1 ! JWE 6, 199*7 i Page 1 of 1 O Revision 0 l GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 23.Ill TENDON NO. _ O.I
- f*/ TENDON END/BUTTRESC NO.140# rob /urm 4 Aarr L 9gfQtM O.C l Signotf SQ 12.0 (9.3.1) Coat End Anchorage Assm. , pl/
Ga1. Av 9,4.?tz ! (8.4) ' ICTAL GREASE LOSP f rom Data Sheet 6.0 for THIS tendon end 3- Ga1. /# 9-@f) ! (8.5) TOTAL GREASE LOSS f rom Data Sheet 0.0 for OTHER tendon end / Ghl. h# 9.A.97 f (8.6) Estimated grease losses from leaks for THIS tendon end h Gal, pAf 47J (0.7) Estimated grease losses from 1eaks for OTPTR tendon end _@ Gal. M E*8'O (8.8.1); TOTAL TENDON GREASE LOSS M- Gal. Ad PM) l(8.9) Ambient Temp. b b 'F. Thermo. ID 9K 1.) Recal Date_ $*// 78 AW)8-I) (8.10) Can Removal 9*h *9h Grease Replacement I'b' W Days Elapsed b //4f%A$ (9.8.3.1) Pump Gauge JAM Dimension /. M Gallons per inch f M EA-f f (9.8.4.1) Grease Height in Drum BEFORE /S* I (9.8.5.1) AFTER M ALaff8*U Calculations: /N4 =/'/f= hC L_ Total Z Al/fh8'*$$ (10.i.4) Quantity of grease HAND PUMPED into THIS tendon end # Gal, ja# MrN (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end j V Ga1. /4 %f* II (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end //d Gal, p9 k-h" Thermo. No. [k'2.3 Recal Date 7*//* b AS 9 A-97
'(10.2.6) Quantity of Exiting Outflow Grease AM4 Gal, p #ffE97 da'E'8'N '
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end Gal. 449k'8'b' (10.2.0) TOTAL TENDON QUANTIY REPLACED Y Gal. 4/lE7*hk (10.2.9)-PERCENT VARIA*IION DIFFERENCE M. / % g5f 9-8+ff TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100
, NET VOLUME TENDON VOID as follows '
(78 gal. for vertical tendons)- or ($7 ga1. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks YES.- or h AA# [-S I7 (11.3) REFILL ACCEPTABLE: h or NO g/d %h'f.M If TOTAL TENDON REFILL difference more than 10%: Owner Notified A[A/ NCR # MM M $d*M (11.4) COMMENTSi
. _. . .- , _ , . . . . . . , , _ . , .--,.--.._._m.--~,., ..___._...__.a,,_.,...__....,.--
PSC PROCEDURE SQ 12.1 GREASE REPIACEMENT DATA SHEET 12.1 i n% JUNE 6, 1997 Page 1 of 1 1 Revision 0 V - GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS E!TERGY CO. - PALISADES SURVEILLANCE NO.4 7TH YEAR: 2.5.*[1L F TENDON NO.1*I-I/ TENDON END/ BUTTRESS NO./7Et.L /er r-r
/ Q.C
/t ^*w U n is' Signotf SQ 12.0 (9.3.1) Coat End Anchorage Assm. Y Gal. ar t u.rt (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end /4f, Gal. p r.r t.7 7 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end 8- Gal. def./#7 :
(8.6) Estimated grease losses from leaks for THIS tendon end o Gal. ,pe r.rt.4 f (8.7) Estimated grease louses from leaks for OTHER tendon end C Gal. pdf/87 (8.8.1) TOTAL TENDON GREASE LOSS 'f k- Gal.pc ympvf ud'/9 p p.f.f'y (8.9) Ambient Temp. f7 'F. Thenno. ID N t'J Recal Date 7.//.77 .,e r ri.e r ! (8.10) Can Removal f.f.9 7 Grease Replacement f.d47 Days Elapsed /J .pt /.//.9 7 (9.8.3.1) Pump Gauge # 4 Dimension /.7*/ Gallons per inch p F.D.? ? p r.21.t 7 # (9.8.4.1) Grease Height in Drum BEFORE *F NrI 7 (9.8.5.1) AFTER IM p# h.9 7 Calculations: 'VN*Te/ % l.77t EY Y Total E $
) p f.v.97 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end MV Gal. pf U f 7 (10.1 5) Quantity of grease HAND PUMPED into OTHER tendon end 2M Gal, p/187 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end _ qA Gal . .,, g r/.f 7 Thermo. No. M Recal Date y/f er r.rs. 7 7 (10.2.6) Quantity of Exiting Outflow Grease . ,4lA Gal. ame r.u f ? ,
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end qM Gal f/ # f/7 (10.2.0) TOTAL TENDON QUANTIY REPLACED '/ h
! Gal, p.Af8/
(10,2.9) PRRCENT VARIATION DIFFERENCE + 2../ % pf./#/ TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL G DON GREASE LOSS (8.8.1)
........................................................................... x 100
. NET V'.eLUME TENDON VOID as follows: (7P gal, for vertical tendons) or (37 gal. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or h p T ft f 7 (11.3) REFILL ACCEPTABLE: h or NO 969#.97 If TOTAL TENDON REFILL dif ference more than 10% Owner Notified p /# NCR # MW .gf/8/ (11.4) COMMENTS: / /
- .w - - - - - - - - - - - - - - - - - - - - -
wawnnry--------- ---- w r aE ds12-1.607
. - _ - . . ~ . - . - ~ . . . - . - - . . _ . - . - - . ~ - . .
PSC PROCEDURE SQ 6.0 b ; CREASE CAN REMOVAL t GM &** $E!"*5II PAGE 1 0F 1 ( l l REVISION O j PROJECTS pONSUMERE ENERGY CO. - PALISADES DATE: f*/d 9'I ; (7.1) TENDON No. ~ V-20 TENDON END/ BUTTRESS NO.s god / h SURVEILLANCE IN Q.C. t FILLER DATA Date Removal Started 9 4(,#7 stancff (7.4) Dry Ice Used on Grease Can ss , Dry Ice Used Around Anchorage o et f4f 7 [ (7.5) Temp. of concrete .70 F. Thermometer No. fr49 Recalib.- Date F F7# se 94f r i Ambient Temp. *7 L F. Thermometer No. v14 (,1 Recalib. Date 7N.ff de F 4 77 ] i I (8.5.1) Anchor head 1.D. cud I.D. on Tendon History Sheet agree, if available p[ # #.4l97 i (8.6) QREASE COATING Grease can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated 4 Anchorage - Complete [ Partial Uncoated %
-Shims - Complete / Partial Uncoated %
Bearing Plate - Complete / Partial Uncoated % en N 71 (8.7) Unusual Conditions: Awd ; ser f N f7 ;
.(8.8) Grease Colors Match / Color sur, Comment pw*~ l No Match Color Comment #%# f7 ,
(8.11) Amount of Grease Lost O cal. (8.11.1) Amount of crease in can /M: Gal.orM 97 (9.5) Amount of Grease Removed J Gal. pr M47 so 7.0 sAMPg g 4 (6.1) Grease Samples Taken d Quarts. (6.1) samples Identified q/d (6.1) Location of sample Removal g/* ger f447 (8.2) Grease Analysist Accept Unacceptable Engr. Notified _/M 4(9487 ;
.. fit.t.rR DATA (continue so 6.01 j (10.2) Method of Tendon Protection erderW e 488/# W /*W#'O ten.*/ 7 (10.3) Amount of Grease Lost- M Gal. 4d 9 N 77 (11'.2) Add quantities of lost grease as each applies; Post total on Data sheet 12.1 ,
(8.11) 4 + (8.13.1) /JC. + (9.6) fv + SQ 7.0 = (6.1) 4 + (10.3) /4.- TOTAL GREASE LOSS 2.FV cal. Post to DS 12.1 ed 9-N#7 y{- QC Review. N MM _ - Level N Date Io V t') d*,6-0.607
PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL DATA SHEET 6.0 JUNE 6, 1997 111 gg/(#7 PAGE 1 OF 1 p f 4*/ //t' REVISION 0 i 0_- PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7. Ad 97 (7.1) TENDON NO. /M TENDON END/ BUTTRESS NO. g#4 dor 7t>p SURVEILLANCE III Q.C. FILLER DATA Date Removal Started 9487 Sianoff (7.4) Dry Ice Used on Grease Can 1, Dry Ice Used Around Anchorage #D.___ de f N. 97 (7.5) Temp. of Concrete 7e F. Thermometer No. M d f Recalib. Date 7.F7 ff de 9d 7 / Ambient Temp. 7L F. Thermometer No. ## A' d*3 Recalib. Date 7'// ff se r497 (8.5.1) Anchor head r and I.D. on Tendon History Sheet agree, if available ejig ,z 9 4 ff (8.6) GREASE COATINQ Grease Can - Complete _ / Partial Uncoated % Suttonheads - Complete / Partial Uncoated 4 Anchorage - Complete / Partial Uncoated % Shims - Complete _ / Partial Uncoated % Bearing Plate - Complete. / Partial Uncoated % y M f/ (8.7) Unusual Conditions wi g 9/4*97 * (8.8) Crease Colora Natch Color Comment No Match # Color,N'. daw # Comment Ze>94 X L est94f f (8.11) Amount of Grease Lost fy' Cal. (8.11.1) Amount of Grease in can 1 Gal.orp.e4#7 (9.5) Amount of Grease Removed 8' t Cal. ,$t 94f 7 50 7.0 SAMPLK1 (6.1) Grease Samples Taken g Quarts. (6.1) Samples Identified A (6.1) Location of Sample Removal _ Mf # f #f1 (8.2) Grease Analysis: Accept Unacceptable Engr. Notified 2;A _ sa f,4fSI FILLER DATA (Continue SO 6.01 (10.2) Method of Tendon Protection &vrira y d ## du #5 Trio ,e 9 E f 7 (10.3) Amount of Grease Lost '7 Gal. p f X#7 (11.2) Add qNantities of lost grease as each applies; Post total on Data sheet 12.1 (8.11) N + (8.11.1) d + (9.6) M + SQ 7.0 (6.1) [ + (10.3) ~7 = TOTAL GREASE LOSS 7 Cal. Post to DS 12.1 sp f/d F7 QC Review 7.7. b=N _, Level K Date to W97 da6-0.607 l
f k PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL l f L*4 DATA SHEET 6.0 JUNE 6, 1997 bD i PAG:: 1 or 1 REVISION O j O PROJECT; CONSUMERS ENERGY CO. - PALISADES DATE * (7.1) Th.NDON NO. : 'Y ' hh TENDON END/ BUTTRESS No.: Sk>P/ 708 SURVEILLANCE 1rt FILLER DATA Date Removal Started A-5'-9 7 si!n$ff (7.4) Dry Ice Used on Grease can VO , Dry Ice Used Around Anchorage be //13 I'*N (7.5) Temp. of Concrete d r. Thermometer %. Sf- $b Recalib. Date B 17 7e A/41) SI Ambient Temp. 8S F. Thermometer No. [d
- 2. 3 Recalth. Date 7.//*$ pd 6'f!
pe%Y (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available pkd699 (8.6) GREASE COATItic / Grease Can - Complete / Partial Uncoated % Buttonheads - Complete ! Partial Uncoated 4 Anchorage - Complete / Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete Partial Uncoated % M 9 3~ 7 7 (8.7) Unusual Conditions: )JO O E Ah4 9 Y $ 7 (8.8) Grease color Hatch \/ Color (.T eCloulb Comment A>o 4 E ( M to /-4 No Match Color comment 44 E5 9 0 (8.11) Amount of crease Lost h #0 1. (8 11.1) Amount of Grease in can y Cal.p4 9 5+I7 (9.5) Amount of Grease Removed h/dCal. gsJ f-[' k k SO 7.0 SAMPLES (6.1) Grease Samples Taken A>/A Quarts. (6.1) Samples Identified N/A (6.1) Location of Sample Removal N/d gg9@97 (8.2) Grease Analysis: Accept Unacceptable Engr. Notified N// #J/f 5' 9 7 FILifR DATA fcontinue 50 6.0) (10.2) Hethod of Tendon Protection co A TED wt rH G GAst A Q t M r c A u 1(kic c0 JUfi J'- 19 (10.3) Amount of crease Lost d cal. 4/7 f 5 77 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) V + (8.13.1) t' + (9.6) d/ + SQ 7.0 (6.1) M + (10.3) S = TOTAL GREASE LOSS I Gal. Post to DS 12.1 .## EM7 QC Review M M 12 d d Level I Date 9 7f7 ds6-0.607 _ _ _ _ _ _ _ _ _, _ _ _ _
I PSC PROCEDURE SQ 6.0 M ,,,
- CREASE CAN REMOVAL DATA SNEET 6.0 Y h- j
& WcT* M & @ Voj"z' i REVISION 0 0 PROJECTS CONSUMERS ENERGY CO. - PALISADES DATE: */d f 7 g'.1) TENDON NO. Y" Ed TENDON END/8UTTRESS NO. 3,#*#4/ Mar /2lpr SURVEILLANCE 22'I l
/
.Q.C.
hMR DATA Date Removal Started 9-/4 9-/ Sianoff (7.4) Dry Ice Used on creasu Canevo , Dry Ice Used Around Anchorage #0 p f A!.f 7 ' (7.5) Temp. of Concrete ~70 F. Thermometer No. S7*69 Recalib. Date8 778f d, f g f 7 Ambient Temp. *7 7- F. Thermometer No. M4'd7 Recalib. Date 7 M8' .E M f/7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, ifavailable,/e p f417 (8.6) GREASE COATING Grease Can - Complete / Partial Uncoated % Buttonheads - Complete / Partial Uncoated 4 Anchorage - Complete _/,,,,,,_ Partial Uncoated
- shime - Complete ! Partial Uncoated n ,
Bearing Plate - Complete / Partial Uncoated % de M 97 (J, (8.7) Unusual conditions: A/w# MM97 (8.8) Grease Color Natch / Color .s44.>,.e Comment , e# No Match Color Comment of f-487 (8.11) Amount of Grease Lost A . 1. (8.11.1) Amount of Grease in can /U Cal.p M f7 (9.5) Amount of Grease Removed d Gal. p M17 50 7.0 SAMPLES (6.1) Grease Samples Taken Quarts. (6.1) Samples Identified / 7 (6.1) Location of sample Removal , M
/
WMf7 (8.2) Crease Analysis: Accept Unacceptable Engr. Notif.ed g /4 # ## 97 FILLER DATA (Continue SO 6.01 (10.2) Method of Tendon Protection 6/rsb v- t,4/ns &#Acneral r/ 4#7 (10.3) Amount of crease Lost 2 cal. a fd#7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 , (8.11)- 1 + (8.11.1) 1 + (9.6) 1 + SQ 7.0 (6.1) 4 + (10.3) 4_= TOTAL GREASE LOSS d Cal. Post to DS 12.1 W M*If
/
QC Review MN 'e b Level I Date lo V49 ds6-0.607
. - - - _ . - _- -.. _--.- - _ -- _ = . .- _-.- .. - -
PSC PROCEDURE SQ 6.0 M #.' CREASE CAN REMOVAL
. DATA SHEET 6.0 1hI g
gg JUNE 6, 1997 PAGE 1 0F 1 pid4*s'/8 REVISION 0 0 PROJECTS CONSUMERS ENYRGY Co. - PALISADFJ DATE: k*/d 97 (7.1) TENDON NO. Y-/ M TENDON END/ BUTTRESS No.: At#//cyrk SURVEILLANCE III
/
Q.C. FILLER DATA Date Removal Started 9 /d.97 112n2LL (7.4) Dry Ice Used on Grease can NO , Dry Ice Used Around Anchorage C e f.a.ry (7.5) Temp. of Concrete 70 F. Thermometer No. !! A9 Recalib. Data f 27-if .ds 7-4 77 t Ambient Temp. '/- F. Thermometer No. M 41 Recalib. Date 7 //.fr a f//.p7 (8.5.1) Anchor head I.D. and I.D. on sendon History Sheet agret,, if available y/r W Mf7 (8.6i QREASE. COATING Grease Can - Complete./ Partial Uncoated 4 Buttonheade - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete ! Partial Uncoated % pf /447 (8.7) Unusual Conditions: Aeps 99 X41 (8.8) Grease Colors Match / Color am. - Comment w/ No Match Color Comment p PdS7 (8.11) Amount of Grease Lost A, Gal. (8.11.1) Amount of Grease in can /X G a l ., ,e 9 4 9 7 (9.5) Amount of Grease Removed M6 Gal. .rc94 77 7F 7.0 SAMPLES (6.1) Grease Samples Taken Quarts. (6.1) Samples Identified .44
/
(6.1) Location of sample Removal ,v/4 .sse74 ff (8.2) Grease Analysis: Accept Unacceptable Engr. Notified qM pf4f7 FILLER DATA (Continue SO 6.0) (10.2) Method of Tendon Protection dea (J y dewsr w prrA M #9497 (10.3) Amount of Grease Lost d _ Gal. p 9,417 ( 1 '. 2 ) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) 1 + (8.11.1) , 1 + (9.6) )h + SQ 7.0 (6.1) + (10.J) E = h TOTAL GREASE LOSS 2N Gal. Post to DS 12.1 are9 4 f7 G . QC Review b Level % Date 18* Y'9 8) ds6-0.607 - , - _
. _ _ __ . _ _ . _ . .__ _ ._ _ _ _ _ _ _ . _ _ . . _ . . _ ~ _ . _ . _ . _ . _ _ _ _ . - _ . _ _ _ _ _ _ _ _ _ _ _ _
PSC PROCEDURE SQ 6.0 kb I GREAAE CAN REMOVAL ! DATA SHEET 4.0 11% j h Mpf JUNE 6, 1997 , PAGE 1 0F 1 N REVISION 0 l G V PROJECTS CONSUMERE ENERCY CO. - PALfSADI,} DATES k+/d 97 (7.1) TENDON NO.s [*3#d TENDON END/8UTTRESS NO.: / V4b/ h $URVEILLANCE 223
/
Q.C. I FILLER. DATA Dato Removal Started 9487 sianoff ; (7.4) Dry Ice 0ded on Grease can #B , Dry Ice Used Around Anchorage 40 p f.d.77 (7.$) Temp. of Concrete 70 F. Thermometer No. ST69 Recalib. Date T.t?? M .pe f.49 7 Ambient Temp. "7 L F. Thermometer No. va '#6 Y Recalib. Date 7.#.97 ,pe p.4.F 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History sheet agree, if availab12 up a 94 77 (8.6) GREASZ_CQATINQ orease can - Complete / Partial Uncoated t Buttonheads - Complete V Partial Unconted 4 ; Anchorage - Complete / Partial Uncoated t shime - Complete / Partial Uncoated t Bearing Plate - Complete / Partial Uncoated n .,e pery
' 7) Unusual Conditionet
. svW,v/7
.pe 9-X. P '?
(8.8) Cretse Colors Match / Color M *W Comment A/w/ No Match color Comment ,se 9.E17 (8.11) Amount of 0: ease Lost A Cal. (8.11.1) Amount of Grease in Can /#f G a l . a f. 4 7 7 (9.5) Amount of Grears Removed N/ cal. ,p M.7 7 SO 7.0.. SAMPLES (6.1) Grease samples Taken g Quarts. (6.1) Samples Identified 4 (6.1) Location of sample Removal q) ,pa#-Alf7 (8.2) Grease Analysis: Accept Unacceptable Engr. Notified 4 p p.g. P -1
, FILLER DATA (Cont inua 50 6.01 (10.2) Method of Tendon Protection e4 ,- <14'vME eu e rental _ oer A4 97 (10.3) Amount of Grease Lost- /d Gal. .or f.M r7 i (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) C + (8.11.1) / 1 + (9.6) M + SQ 7.0 (6.1) w/e + (10.3)/4 =
TOTAL CREASE LOSS' 7h Cal. Post to DS 12.1 #94#7 e0 QC Review 7.N'S k Level N Date /0*8697 d36-0.607
. _ _ . - - , . .. - - - - - , ~ . . - - - - - _ . - -
PSC PROCEDURE SQ 6.0 D1.j CREASE CAN REMOVAL DATA SHEET 6.0 bD1
, gfjefg'y JUNE 6, 1997 PAGE 1 O/ 1
/(#4r'4 #/ REVISION O O W/fff M. de f./f.??
PROJECT: COh3UMERS ENEPGY CO. - PALISADES DATE_ 7* // 9 7 (7.1) TENDON No.: . 70 A C TENDON END/8UTTRESS NO. SM/s durr SURVEILLANCE IIg Q.C. FILLER DATA Date Removal Started 7f /8 97 Sienoff (7.4) Dry Ice Used on Grease can er , Dry Ica Used Around Anchoraga en p f./r.$7 (7.5) Temp. of Concr60s f"3' F. Thermometer No. SM/ Recalib. Date 7 // 9f ,y r.//.f 7 Ambient Temp. Ad/ F. Thermometer !!o. r# 2J Recalib. Date 7d/ ff spe F./t.f 7 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available d
- F.// J 7 (8.6) GREASE COATING Grease Can -
Complete Partial / Uncoated f p_ % Buttonheads - Complete v' Pa'tial _,,_ Uncoated ,,_ _ *. Anchorage - Complete / Partial Uncoated % Shims - Complete /_ Partial Uncoated % Bearing Plate - Complete / Partial _ Uncoated _% #/ //77 O s (8.7) Unusual Conditions: NoAfg yf./f'f7 \ (B.8) Grease Color: Match Color comment No Match y Color 2W. flettW Comment vrwg gec 3' /8 77 (8.11) Amount of Grease Lost A Gal. (8.11.1) Amount of Grease in Can / Gal.dd8 // f7 (9.5) Amount of Grease Removed M Gal. & f /t.f 7 SO 7.0 SAMPLES (6.1) Grease Samples Taken N/g Quarts. (6.1) Samples Identified 4/fc
) /
16.1) Location of Sample Removal ,o h9 p8 /8 f 7 r (8.2) Grease Analysis: Accept Unacceptable Engr. Notified p>/A ,y t T /I # 7 f FILLER DATA (Continue SO 6.0) (10.2) Hethod of Tendon Protection doxeh W/ur,Kr f<*arrAst CD) kJs71ttL) . M'I N f7
/
(10.3) Amount of Grease Lost n Gal. #f.e f 7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) .C + (8.11.1) / + (9.6) _ Xf + SQ 7.0 (6.1) N/A + (10.3) _Q__ = TOTAL GREASE LOSS / y' Gal. Post to DS 12.1 # T /F #7 I [m) L) QC Review 7.Ib Level % Date lo 'f-7#) < l I ds6-0.607
PSC PROCEDURE SQ 6.0 g GREASE CAN REMOVAL
&resc en *^gs"cg,so ' "
g g g; g PAGE 1 OF 1 REVISION O
. f/.rf/MC .
s** Y*/f*f 7 PROJECTS CONSUMERS ENERGY CO. - PALISADES DATE: 7 /f-97 (7.1) TENDON NO. - 7d A di TENDON END/l;UTTRESS NO. #f#d/4 4,/fr SURVEILLANCE III
/
Q.C. FILLER QATh Date Removal Started 7 /f.9*7 Sianoff (7.4) Dry Ice Used on Grease can 1 , Dry Ice Used Around Anchorage & p s if.97 (7.5) Temp. of Concrete 1F. Thermometer No. _f*f // Recalib. Date 7 //9/ p f //.f7 Ambient Temp. AS/ F. Thermometer No. N 1*J Recalib. Date NIJF p f/f.97 (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available p f// f 7
.(8.6) CREASE COATING Grease can - Complete / Partial Uncoated %
Buttenheads - Complete / Partial Uncoated % Anchorage - Complete / Partial Uncoated % Shims - Complete / Partial Uncoated % Bearing Plate - Complete / Partial Uncoated % g / /J 17 (
^
(8.7) Unusual Conditions: A/M/e~
.ne h'-/1 4 7 (8.8) Grease Colors Match Color Comment No Match X Color 7W. d#ou)2 Comment Anv/ # F /f *0 7 (8.11) Amount of Grease Lost A Gal. (8.11.1) Amount of Grease in can 2. Gal er.y rf (9.5) Amount of Grease Removed Gal. .W/-//f 7 SO 7.0 SAMPLES (6.1) Grease Samples Taken q//f Quarts. (6.1) Samples Identified p/s (6.1) Location of Sample Removal p/> f f//-97 f
(8.2) Grease Analyoiss Accept Unacceptable Engr. Notified p/s p r#-97
/ . FILLER DATA (Continue 50 6.0)
(10.2) Method of Tendon Protection 84ffE' h g/d/C4M < deE#54* ew/ /Ao7P/t#3 #F// f7 (10.3) Amount of Gresse Lost o Gal. pe8W#7 (11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) d + (8.11.1) L + (9.6) o + SQ 7.0 (6.1)AM + (10.3) o = TOTAL GREAS$ LOSS D Gal. Post to DS 12.1 # f/f97 v QC Review Level I Date 10 Y-? f) l [ det-C.607
PSC PROCEDURE SQ 6.0 b CREASE CAN REMOVAL
. DATA SHEET 6.0 gg
'g
( \h JUNE 6, 1997 PAGE 1 OF 1 REVISION O PROJECT: CONSUMERS ENERGY CO. - PALISADIS DATE: l'IE N (7.1) TENDON NO. 07-2 1 _ TENDON END/ BUTTRESS NO. T/dLD/0CM E OUTT SURVEILLANCE III FILLER D&IA Date Removal Started f-O~ Sion ff ; (7.4) Dry-Ice Used on Grease Can MD , Dry Ice Used Around Anchorage A>O aff 9// 77 (7.5) Temp. of Concrete 7b F. Thermometer No. ,fr - (8 Recalib. Date/f 27'Ib u 9/(77 Ambient Temp. 70 F. Thermometer No. // 2,7 Recalib.Date7'O-f8 M7// 77 (8.5.1) Anchor head I.D..and I.D. on Tendon History Sheet agree, if available M # 7-//-75 : (8.6) GREASE COATING _j . Grease Can - Complete y Partial Uncoated % Buttonheads - Complete ! Partial Uncoated _ _ % Anchorage - Complete ! Partial Uncoated % Shims - Complete I
! Partial Uncoated %
Bearing Plate - Complete ! Partial Uncoated % Arf? J/M rO ., , o (8.7) Unusual Conditions: DEUT io trMina L Alt AT /2:00 porthe @#/ I4#M/Af20 11 As a er partsc ntA ee GntkET< GLrner iT/K Ar era)r A/E*P $41 ?-lf' ? ? (8.8) Grease Color: Match Color (r.Aki m Comment do:D-/t No Match Color Comment M 9#4 r,i (8.11) Amount of Grease Lost D cal. (8.11.1) Amount of Grease in can / Gal. A# 9//'Ir (9.5) Amount of Grease Removed G r.l . MV7 7-/d'7? - 50 7.0 SAMPLES (6.1) Grease Samples Taken Quarts. (6.1) Sanples Identified 4//A (6.1) Location of Sample Removal N/ /WF f'//-U l (8.2) Grease Analysis: Accept. Unacceptable Engr. Notified J// Als F.//10 : FILLER-DATA (Continue SO 6.01 (10.2) Method of Tendon ProtectLon c~utro wirMcArAx'1 GRFAsf C/tu /ArtrALLTD kb? (10.3) Amount of Grease Lost b Gal. Af987E
.(11.2) Add quantities of lost grease as each applies; Post total on Data Sheet 12.1 (8.11) 6C + ( 8.11.1) [ 2- + (9.6) + SQ 7.0 (6.1) @ + (10.3) M =
TOTAL GREASE LOSS [ Cal. Post to DS 12.1 [/I'7j -
-QC Review M'h7 Level 3b Date IO*4<D ds6-0.607
, . . - . - . - _ - . - - ~ . .. .
PSC PROCEDURE SQ 6.1 h&N - INSPECT FOR WATER bNg , DATA SHEET 6.1 JUNE 6, 1997 ge fre9 s/A PAGE 1 OF 1 REVISION O .b N PROJECTS.COMBUMERS ENERGY CO. - FALI5ADES DATE: f- -f7 (8.1) TENDON NO. YaZC TENDON END/ BUTTRESS NO.: Mard/dorrox SURVEILLANCE 221 OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes
@ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN -(9.7.1) Water Detected Yes h Quantity , Sample Taxen Yes _NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments V (9.10) DURING DETENSInED!Q (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER / AGENT NOTIFIEDpA Yes No Date CONDITION: OBSERVABLE , SIGNIFICANT (12.1) SAMPLESADEQUATELYIDENTIFIEDj Yes NO (12.2) SAMPLES STORED AT q// 'QC signoff M hM Level I- Date 98.f 7 QC Review NNdUNA Level I Date l o - VM O)
( I ds6-1.607 '
PSC PROCEDURE SQ.6.1 bDb
-INSPECT FOR WATER DATA SHEET 6.1 JUNE 6, 199';
hI PAGE 1 OF l' ggggg REVISION O PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: h*/Mk7 (8.1) TENDON NO. /* Id TENDON END/ BUTTRESS NO.: A4TJ de N SURVEILLANCE III OTHER TENDON END LOCATION INFO (9.4) DURINO LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes dd Quantity Sample Taken Yes NO Comments _(9.7) IN GREASE CAN (9.7.1) Water Detected Yes M Quantity Sample Taken- Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1)- Water Detected Yes h Quantity Sample Taken Yes- NO Comments O(9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) Yes No Date OWNER /AGENTNOTIFIEDw/ CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED,v Yes NO (12.2) SAMPLES STORED AT o j#
'/
QC Signoff dd D Level Date 98f7 l QC Review 7.[. 7[':I de -> Level I _ Date 10-V-79
\
ds6-1.607
lh PSC PROCEDURE SQ 6.1 b D " l p INSPECT FOR WATER ASE DATA SNEET 6.1 JUNE 6, 1997 _An1 PAGE 1 OF 1 7y REVISION O ( 'l is/ PROJECT: CONSUMERS ENEROY CO. - PALISADES DATE: ~7" (8.1) TENDON NO. *b( TENDON END/ BUTTRESS NO.: .J464/TOO SURVEILLANCE JIf' OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes h Quantity sample Taken Yes 1 Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes Quantity Sample Taken Yes ! Comments . (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes Quantity Sample Taken Yes ! Comments
./ )
l (9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No antity Sample Taken Yes b Comments (11.) OWNER / AGENT NOTIFIED Yes Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED NO (12.2) SAMPLES STORED AT QC Signoff [/ / Level Date 'N f k i f^s QC Review [M h da Level I Date 9-@ 97 1
%./
l l ds6-1.607
PSC PROCEDURE SQ 6.1. b M 3 ' INSPECT FOR WATER "1 DATA SHEET 6.1 _ blU ' gg MN/C JUNE 6, 1997 PAGE 1 OF 1 REVISION O n/ N PROJECT: CONSUMER 5 ENERGY CO. - PALISADES DATE: I"/I'97 (8.1) TENDON No.: [-[d TENDON END/ BUTTRESS NO.: A c G /Arsy7pp -SURVEILLANCE III ( OTHER TENDON END LOCATION INFO (9.4)- DURING LOOSENING OF CREASE CAN (9.4.1) Water Detected Yes h Quantity Sample Taken Yes NC Coaunente (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes NC Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes Quantity Sample Taken Yes NC Comments (9.10) DURING DETENSIONING pp (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NC comments (11.) OWNER / AGENT NOTIFIED M Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED w[ Yes NO (12.2) SAMPLES STORED AT y// QC Signoff M h. M Love d Date 9-///7 QC Review @lb ' W Level W Date I O"'f M9 ,fl lv I ds6-1.607
PSC PROCEDURE $Q 6.1 INSPECT FOR WATER bD DATA SHEET 6.1 gg.jg7 JUNE 6, 1997 PAGE 1 OF 1 M(/WX REVISION 0 / \ \v] PROJECTS CONSUMERS ENERGY CO. - PALISADES DATE: 7*/d N (8.1) TENDON NO.: V-/ 7d TENDON END/ BUTTRESS NO.: M6 u>/mrybx SURVEILLANCE ]IH OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAj{ (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes N( Coments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes @ Quantity Sample Taken Yes N( coments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h_ Quantity Sample Taken Yes Nt coments / ') (9.10) DURING DETENSIONING p (9.10.1) Water Detected Yes No Quantity Sample Taken Yes N( coments (11.) OWNER / AGENT NOTIFIED fj v/1 Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED /v[ Yes NO (12.2) SAMPLES STORED AT QC Signotf 4 h ~D. N N Level I Date 9 /d f 7
,/ m.
QC Review 7d(b Level I Date l'i49
, _)
I i ds6-1.607 l
PSC PROCEDURE SQ 6.1- g INSPECT FOR WATER DATA SHEET 6.1 g1. JUNE 6, 1997 h3x(7" PAGE 1 OF 1 g REVISION O PROJECT: SONSUMERS ENERGY CO. - PALISADES DATE: 9-M9 7-(8.1). TENDON No.: /-Jdd TENDON END/ BUTTRESS No.: M*d/A>now SURVEILLANCE IIB f OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes N; Coaunente (9.7) IN GREASE CAN (9.7.1) Water Detected Yes h Quantity Sample Taken Yes N-Comunents (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity sample Taken Yes N , Comments O(9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No Quantity sample Taken Yes N4 Comments I (11.) OWNER / AGENT NOTIFIED # Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT p'M ' QC Signoff d)/ h d= b Level I Date F-MM 7
-QC Review MN -W h Level I Date I #~ Y-M O .
l' i. ds6-1,607
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER g//S/ g/M DATA SNEET 6.1 , D :- JUNE 6, 1997 f(&*Vd 4[ PAGE 1 OF 1 ' ' REVISION O
//S ,
tO g $*/f*$? '
= PROJECT: CONSUMERS ENERGY CO. - PALISADES DATE: 7*/8 97 ,
(8.1) TENDON NO. Id Alf TENDON END/ BUTTRESS NO. M 8 #1v# SURVEILLANCE 123 OTHER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF CREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes 8 Quantity sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected _Yes @ Quantity Sample Taken Yes NO Comments n (9.10) DURING DETENSIONING p - (9.10.1) Water Detected .Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER /ACENT NOTIFIEDp Yes No Date CONDITION OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED / Yes NO (12.2) SAMPLES STORED AT / QC Signoff _ M b [ Level I Date 7-/ 7-9 *7 , QC Review // ' h Level I Date 8-Z4 f[ n ;
' l i
!. j ds6-1.607
-. _ . _ . 4 ~ . _ . _ . - _. _._ _ _ . _ _ . _ . . . _
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER
& $6 644 DATA SHEET 6.1 D1 JUNE 6, 1997
- 4WMM '
PAGE 1 OF 1 gggg, _- REVISION 0
% f 4 /f17 PROJECT: CON $tBEERS ENERGY CO. - PALISADES DATE: 7-/I f 7 (8.1) TENDON NO. 70 As TENDON END/ BUTTRESS No. : /7( /A ghe77 SURVEILLANCE 223 OTHER TENDON END-LOCATION INFO (9.4) DURING LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes @ Quantity Sample Taken Yes NO ,
Commente (9.7) IN GREASE CAN
'(9.7.1) Water Detected Yes @ Quantity Sample Taken Yes NO Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes h Quantity Sample Taken Yes NO Comments (9.10) DURINGDETENSIONINGgp (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER / AGENT NOTIFIEDp Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (11.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT w/f .
t QC Signott Abh88 Level W Date 7// /~1 QC Review ] Levei Date Jf-8-ff O I dO6-1.607 i
PSC PROCEDURE SQ 6.1 kl\ 1 INSPECT FOR WATER DATA SHEET 6.1 g" I gf 4 JUNE 6, 1997 - i PAGE 1 OF 1 l Mgp([g/k REVISION O O' PROJECT: CON 5tMERS ENERGY CO. - PALISADES DATE: _ )' , (8.1) TENDON NO.: bbN TENDON END/ BUTTRESS No.: F# b h M SURVEILLANCE IIg OTHER TENDON END LOCATION INFO _ (9.4) DURINC LOOSENING OF GREASE CAN (9.4.1) Water Detected Yes Quantity Sample Taken Yes NC Comments (9.7) IN CREASE CAN (9.7.1) Water Detected Yes Quantity Staple Takan Yes NCI Comments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes [j Quantity Sample Taken Yes NC Comments (9.10) DURING DETENSIONING (9.10.1) Water Detected Yes N Quantity Sample Taken Yes NCl Comments (11.) OWNER / AGENT NOTIFIED Yes Date CONDITION: SIGNIFICANT OBSERVABLE ,. i. (12.1) SAMPLES ADEQUATELY IDENTIFIED NO (12.2) SAMPLES STORED AT 9
~
QC Signoff<
/- a Level Date y
QC Review Level I Date / ** V' i) sm (, ' l ! l 1 ds6-1.607 i
PSC PROCEDURE SQ 12.1 b\ GREASE REPLACEMENT y. DATA SHEET 12.1 s JUNE'6, 1997
&S/leT f?fs*A// Page 1 of 1 q Revision 0
-GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: 7TH YEAR: 25TH TI'.UDON NO. /-dO TENDON END/ BUTTRESS NO./Ged /&S77o/*.-
eM/ ddE*54~
/ Q.C Signoff SO 12.0 (9.3.1) Coat End Anchorage Assm 6 w M re r Gal. ,$r f Ar r 7 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end NV Gal. d2 9 4.f 7 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end $/A Gal. da T /Af 7 (8.6) Estimated grease losses f rom leaks for THIS tendon end C Gal. .nj f.Ad.ry (8.7) Estimated grease losses from leaks for OTHER tendon end <"/v Gal, e f/Aff (d.8.1) TOTAL TENDON GREASE LOSS 2.FV Gal . 6(rem' 7tpat/! E.o '/ Y~. ,3e f./4 77 (8.9) Ambient Temp. 7/ *F. Thermo. ID /"/<2J Recal Date 7// //' s F./F.77 (8.10) Can Removal f 487 Grease Replacement 9 /7 97 Days Elapsed / Af.n f 7 (9.8.3.1) Pump Gauge ,vMr Dimensic'ne v//r Gallous per inch ge 9.n-f7 (9.8.4.1) Grease Height in Drum BEFORE w/v (9.8.5.1) AFTER g/< a f.n.f ?
Calculations: ed Total p/ # f v7.f 7 n/ ( (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end 7* v' <b
, de Gal. Ass 9-/717 (10.1.5) Quantity of grease HAND ftatPEB-into OTHER tendon end y f./647 a)
-r Gal. # 9.n-f 7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end 4A Gal. .pe f.n.f 7 Thermo. No. w/ Recal Date p M ,p f /7 77 f /
(10.2.6) Quantity of Exiting Outflow Grease __ '/4 Gal. .ee 9.n 97
'fodo (10.2.7) Quantity of grease Hand P ;i into OTHER tendon end w/e Gal. #9-/7-f 7 sw 944.Y7 <
(10.2.8) TOTAL TENDON QUANTIY REPLACED 3M Gal. p f n 97 (10.2.9) PERCENT VARIATION DIFFERENCE t/.d % Se f /711 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or @ ,9t9./7 77 (11.3) _ REFILL ACCEPTABLE: or NO dr9s7f7 If TOTAL TENDON RE*'ILL difference more than 10%: Owner Notified FM NCR # w'M 9f 9 /7 77 . /~\ ' (11.4) COMMENTS: ' oC./Cose e s mwch im -nv* NnW AwxrY ' r..
'ds12-1,607
PSC PROCEDURE SQ-12.1 N:ui "' GREASE REPLACEMENT r p g e -T" DATA SHEET 12.1 N. ggc/pr JUNE 6, 1997 Page 1 of 1 GREASE REPLACEMENT - INSPECTION MCUMENTATION PROJECT- CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: ?TH YEAR: M TENDON NO. Y-3d TENDON END/ BUTTRESS NO./~/n m77'**.
/ Q.C t/SD 4&W Signoft SQ 12.0 (9.3.1) Coat End Anchorage Assm. Os 4 rose' Gal. ,p r v,.97 (0.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end 7 Gal. #p 4 97 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTEER tendon end A Gal, orFE/7 (8.6) Estimated grease losses from leaks for THIS tendon end 6 Gal, ge 94 77 (8.7) Estimated grease losses from leaks for OTHER tendon end ,dr Gal, ga M.77 (8.8.1) TOTAL TENDON GREASE LOSS f Gal. Mf( T2w. 20 /'6 oc 9,/4 97 (8.9) Ambient Temp. ~// 'F. Thermo. ID ## ZJ Recal Date 7 N fr ou F.n.f 7 (0.10) Can Removal f-/4 97 Grease Replacement 9 /7 97 Days Elapsed / de f /7 f 7 (9.8.3.1) Pump Gauge 3 Dimension M Gallons per inch p 9-/717 (9.8.4.1) Grease Height in Drum BEFORE _ A/// ( 9. 8. 5.1) AFTER M 4t9 n 7 7 4' /
( Calculations g Total p ,5= P n F7 ( (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end y/f Gal. ,$d 9 n 9 7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end y/ Gal. .ft f /7 97 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end 4) Gal. 4efv797 Thermo. No. s/ Recal Date e d ,wt 9,n 7 7
/
(10.2.6) Quantity of Exiting Outflow Grease 4M Gal. frf n-97 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end .-M Gal. # 9-n 97 (10.2.8) TOTAL TENDON QUANTIY REPLACED /5' Gal. ee 9 n F7 (10.2.9) PERCENT VARIATION DIFFERENCE + 7,6 % 6* f n U TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS ( 8. 8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks
~
YES or h sef /7 97 (11.3) REFILL ACCEPTABLE: h or NO p9./7 9 7 i If TOTAL TENDON REFILL difference more than 10%: Owner Notified M NCR # M
~
8' f-'7 9 7 : (11.4) CONMENTSs & Q W~ 1 % en M ro 7tv= O s w rd no u r7' l G - l
........................................................................................ 1 Q.C. REVISW MNdM LEVEL T DATE 10-8/ 9 9 ds12-1.607 l l
PSC PROCEDURE k i2.1 D% ! !
' 4A5R fg s G GREASE REPLACWW1 DATA SnEET 13.1 JUNE 6, 1997 g g li Page 1 of 1 Revision O L
GREASE REPLACEMENT - INSPECTION DOCUMENTATION , PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO.: ~1TH YEAR: 25TH TENDON NO. V* h( TENDON END/ BUTTRESS NO. J//CM 7'O[ PN N Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. Gal. /# SS- 17 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end Gal. //69-577 (8.5) TOTAL GREASE LOSS f rom Data Sheet 6.0 for OTHER tendon end .M/A Gal. ///I-4~I2 (8.6) Estimated grease losses from leaks for THIS tendon end ,_h Gal. //9 7 Mff (0.7) Estimated grease losses from leaks for OTHER tendon end N/M Gal. g f / [* N f (8.8.1) TOTAL TENDON GREASE LOSS '/ Gal./ 0 fl[ jfg 7-5 fS (8.9) Ambient Temp. [I 'F. Thermo. ID /I M Recal Date 7-// 90 g4 f-57h (8.10) Can Removal k* b#I ) Grease Replacement M 7 2 Days Elapsed 8 //Y k"[* : (9.8.3.1) Pump Gauge #/ Dimension MA Gallons per inch Mbb (9.8.4.1) Grease Height in Drum BEFORE M/A (9.8.5.1) AFTER A // g/9f-Shh-Calculations: llM Total //// A4 7-G f 9 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end L//A Gal. /Af 9 5~ f 9 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end ///M Gal. /4 9 S"* 7h (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end M/) Gal. 84h3~ 97 Thermo. No. "M Recal Date //- h__ j/87'S f h (10.2.6) Quantity of Exiting Outflow Grease A//M Gal, f4 9 577 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end /// Gal. [ "I*fk (10.2.8) TOTAL TENDON QUANTIY REPLACED Gal. /d@ k7 (10.2.9) PERCENT VARIATION DIFFERENCE @.3 % gd-S~ 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
--------------------------------------------------------------------------- x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks YES or h //5I 7 Mkh ( (11.3) REFILL ACCEPTABLE: h or NO //d f-[' If TbTAL TENDON REFILL difference more than 10%: l Owner Notified A_;O NCR # M/A 4[AY/'M
% (11.4) COMMENTS:. G AEA s C_p)A.T /OOLEO TLoM E* G4a r A) AbcLE T /A>T*o fu/ CA)/.
I {
~ ' ~" ~
Q$C[bhV$bh h3[d3 Lbvb b ~ ~~ ATE D i ds12-1.607
PSC PROCEDURE SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 g JUNE 6, 1997
#<*?*e /^ Page 1 of 1 GREASE REPLACEMDIT - INSPECTION DOCUMDITATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE NO : 7TH YEAR: 2,5TH >
TENDON NO. Y-Yd TENDON END/ BUTTRESS NO. MWbd77pA
/
Q.C ytes ine*Af Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm, c/.- <_,es # Gal. ,ee fspf (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end EM Gal. ge f-eff (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon en,i qA Gal. gef,Al.f 7 (8.6) Estimated grease losses from leaks for THIS tendon end O Gal. p f,4f.fp (8.7) Estimated grease losses f Wm leaks for OTHER tendon end ,v/9 Gal. ,pe F 4 f7 (8.8.1) TOTAL TENDON GREASE LOSS N Gal J/s/ M EOV'4 pr 94.fp (8.9) Ambient Temp. 7/ 'F. Thermo. ID 4#85 Recal Date 7// 9F .ar f /7.97 (8.10) Can Removal f /4 9'l Grease Replacement 7 R*I7 Days Elapsed / .eef-n 17 (9.8.3.1) Pump Gauge A/N / Dimension A/Id Gallons per inch de f n 7 7 i i (9.8.4.1) Grease Height in Drum BEFORE A (9. 8. 5.1) AFTER 3 es 7-n4 7 Calculationsa w/d Total wM .,y, F-/7. p 7 ( / /-
\ (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end s/A Gal. ,,,r9 /7.f ?
/
(10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end gMF Gal. # 9 /7 97 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end w// Gal. # 9 # 77 Thermo. No. wM' Rect. Date sM r
,fef n 77 (10.2.6) Quantity of Exiting Outflow Grease w/ Gal. .pr9 n f7
/
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end s/A
/
Gal. eta /717 (10.2.8) TOTAL TENDON QUANTIY REPLACED N=_ Gal. ,5r 9 n 9 7 (10.2.9) PERCENT VARIATION DIFFERENCE + /. l. % 9r 9-/7 f 7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
................................................................___........ x 100
. NET VOLUME TENDON VOID as follows: (78 gal. for vertical tendons) or (57 gal. for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks: YES or h ,,wf r717 j (11.0) REFILL ACCEPTABLE or NO - pa f-/7 9 Y If TOTAL TENDON REFILL difference more than 10%: Owner Notified NM NCR # ,,v/f <S e f-/7 % (11.4) COMMENTSs OOSC ,,*ourth ur7D @0 dA.) sGo,*r AW*r7-
" ~ " " ~~ ~""
Q$C[kh[IE N. b~k" ~Dk~TE i ds12-1.607
PSC PROCEDURE-SQ 12.1 GREASE REPLACEMENT DATA SHEET 12.1 /@l JUNE 6, 1997 pg s Page 1 of 1 pg Revision O GREASE REPLACEMENT - INSPECTICN DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. . PALISADES SURVEILLANCE NO.: '1TH Yl.AR: M TENDON NO. [-/'70 TENDON END/ BUTTRESS NO.8/Cb/Aprrae
/ Q.C M D d=f M Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm, cou dane Gal. s pa.p y (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end 2.M Gal. ,per.g py_
(8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end ev/A Gal, y t.a.9 7 (8.6) Estimated grease losses from leaks for THIS tendon end O , Gal. 1 7/447 (8.7) Estimated grease losses from leaks for OTHER tendon end /s Gal. $ 9,g.9 7 (8.8.1) TOTAL TENDON GREASE LOSS 2./9 Gal. gese 72W. O f *A ,y r.z.rp (8.9) Ambient Temp. 7/ 'F. Thermo. ID /H 23 Recal Date 7 // ff" .pr 1./7.77 (8.10) Can Removal F./M7 Grease Replacement f /7 97 DaysElapsed_] <$r 9./7 71 (9.8.3.1) Pump Gauge e/9 Dimension /I Gallons per inch <p T.n.f7
/ !
(9.8.4.1) Grease Height in Drum BEFORE v/4 (9.8.5.1)AFTERNI .ya f.n.77
/
Calculations: AN/ Tota 1#I <erf./7 77 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end w/ Gal. ,,, N7-/ 7 (10.1.5) Quantity of grease HANC PUMPEZ 'nto OTHER tendon end /e Gal, gar 9y /7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end s/ Gal . ,prN7J 7
/
Thermo. No. ee/
/
Recal Date v/#
/
p f,//17 (10.2.6) Quantity of Exiting Outflow Grea'se w/4 Gal. p9 et 11 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end w/ Gal. ar N7#7 (10 . 2 . 8 ) TOTAL TENDON QUANTIY REPLACED N Gal, erft /7 77 , (10.2.9) PERCENT VARIATION DIFFERENCE ,d- 0 . 3 _ % ,c9,/7.17 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal, ror hoop tendons) (11.2) Grease Leaks: YES or h Sr 9-/7 97 (11.3) REFILL ACCEPTABLE @ or NO ter 9.// 97 If TOTAL TENDON REFILL difference more than 10%: 1 Owner Notified N/4 NCR # r/t .:str9 /7 97 (11.4) COMMENTS s d;/Kssr_f00Mh / prs 7tV' &J Aican trufttr' 8:a: amau- v.m:a=---- wicrr- ;iii-- mr--------- ds12-1.607 l
PSC PROCEDURE SQ 12.1 Als l GREASE REPLACEMENT m ~I DATA SHEE"'- 12.1 hJXE7-g,*,e yt. JUNE 6e 1997 fN Page 1 of 1 () GREASR RSPLACEMENT - INSPECTION DOCUMENTATION Revision O PROJECT: CONSUMERS ENERGY CO. . PALISADES SURVEILLANCD NO.: 7TH YEAR: M TENDON NO. V- 30d TENDON END/ BUTTRESS NO. #~/c4b/do77be _
/ Q.C u wb f,W SF Signot SQ 12.0 (9.3 1) Coat End Anchorage Assm. W acm Gal. ,gr$.eg 7 7 (8.4) TOTAL GREASE LOSS from Data Sheet -G.0 for THIS tendon end 34 Gal. .e, 5 /2 e7 (8.5) TOTAL GREASE LOS9 from Data Sheet 6.0 for OTHER tendon end w/A Gal. .se f M7
/
(S 6) Estimated grease losces from leaks for THIS tendon end O Gal. ,Se p #, f 7 (8.7) Ratimated grease losses from leaks for OTHER tendon end ,~M Gal. gef/d(7 (8.8.1) TOTAL TENDON GREASE LOSS 87'/ Gal. O ser 7E*V*. E.o */ ' /~ ge f 4 f 7 (8. 9) Ambient Temp. 7/ 'F. Thermo. ID /*V P3 Recal Date ~/ //8I ,pr On 97 (8.10) Can Removal f /h77 Grease Replacement f*/7M Days Elapsed / .spe f /7 f y (9.8.3.1) Pump Gauge w/* Dimension p/ Gallons per inch se An-9 r (9.8.4.1) Grease Height in Drum BEFORE qM (9.8.5.1) AFTER ,sep.n 7 7 r, Calculations: MJ i Total M < 4* f n 17 (10.1.4) Quantity of grease HAND PUMPED into THIS tendon end y// Gal. ,pr f.n 9 7 (30.1.5) Quantity of grease HAND PUMPED into OTHER tendon end #A Gal. St 9 /7-97 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end A/* Gal. fe7n 77 Thermo. No. gb RecalDate,) ,fe1 0 97 (10.2.6) Quantity of Exiting Outflow Grease /M Gal. 9 7/777 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end / Gal ,frf-/777 (10.2.8) TOTAL TENDON QUANTIY REPLACED 7 Gal. 7 -/797 9 (10.2.9) PERCENT VARIATION DIFFERENCE f 2. I. t ,yr F/7-71 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal, for vertical tendons) or (57 gal, for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES or h er F-/7-77 (ll.3) REFILL ACCEPTABLE: or NO .gr f /7-97 If TOTAL TENDON REFILL difference more than 10%: O Owner Notified ,~M NCR # wM de f /7 97 I (11.4) COMMENTS: Go5,r pour srh wyt, -nve a,4, Ana,m. eag rr- ' l l Q.C. REVIEW M.CDw LEVEL -III' DATE lo - Y-9 7 L ds12-1.607 . _ . _ _ _ _ _ _ _
ND PSC PROCEDURE SQ 12.1 d$A'#*M N GREASE REPLACEMENT AD
/
DATA SHEET 12.1 ' gpreg fg./ JUNE 6, 1997 ' Page 1 of 1
#' N g,g.9'/ Revision O w
GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVEILLANCE No.: 7TH YEAR: 25TH. TENDON NO. (O A C / TENDON END/ BUTTRESS NO.fM/ d!" Aren-f f Q.C A U /.,*P3d Signoff SQ 12.0 (9.3.1) Coat End Anchorage Assm. N Gal. dMS M-f 7 (8.4) TOTAL GREASE LOSS from Data Sheet 6.0 for THIS tendon end /h Gal. g E./f.97 (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end 2- Gal, p f.//.f7 (8.6) Estimated grease losses from leaka for THIS tendon end C Gal. sp /vf.f 7 ,, (8.7) Estimat=d grease losses from leaks for OTHER tendon end O Gal. g f.//.97 (8.8.1) TOTAL TENDON GREASE LOSS 8h Gal. & ecd 5E REM /#f*8 ps 7.//.f7 (8.9) Ambient Temp. ,67 'F. Thermo. ID #9t'2*J Recal Date7.//.97 p f./f.f7 (8.10) Can Removal F./f.77 Grease Replacementf./i 97 Days Elapsed d gic.7./t.97 (9.8.3.1) Pump Gauge & Dimension A 77 Gallons per inch p p ./gf 7 (9.8.4.1) Grease Height in Drum BEFORE ~7M (9.8.5.1) AFTER Fl?. p f./f.97 p Calculations: 7M "- 7 / /.77 7-M Total E M ,pe f./T/7 (10.1.4) Quantity of gr Je HAND PUMPED into THIS tendon end 7N Gal, gf.//f7 (10.1. 5 ) Quantity of grease. HAND PUMPED into OTHER tendon end 2 kv Gal, pf./f.97 (10.2.5) Quant!,ty of grease PRESSURE PUMPED into THIS tendon end w/s Gal, p f//.97 Thermo. No. Asb4 Recal Date y spe f.f.97 (10.2.6) Quantity of Exiting Outflow Grease Gal, p f /f.f7 (10.2.7) Cuantity of grease Hand Pumped into OTHER tendon end pI ,, Gal . gf// f 7 (10.2.8) TOTAL TENDON QUANTIY REPLACED Ga!, per#/ f.// v t . 4- W4N ne(Ytt) (10.2.9) PERCENT VARIATION DIFFERENCE +E % dir' f.N.f7 TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
--------------------------------------------------------------------------- x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal for dome tendons) or (37 gal, for hoop tendons) (11.2) Grease Leaks:- (ES or h p f.//.f7 or NO Jw /.// f,7 (11.3) REFILL ACCEPTA3LE: 8 If TOTAL TENDON REFIT.L difference morc than 10%: Owner Notified P)' 4 NCR # psde dT /f f7
/ (11.4) COMMENTS: / '
1.j] ic~ ~uMQ2227J'fT""""""iul' 2""DGE 3"is"fi""""""'"""" . ds12-1.607
l ( PSC PROCEDURE SQ 12.1 An.\ i MA.'.4' N/ GREASE REPLACEMENT DATA SHEET 12.1 Q AdW' JUNE 6, 1997 Page 1 Of 1 (N 4/f/ #'6' Revision O
)
pe f.lT.f*1 GREASE REPLACEMENT - INSPECTION DOCUMENTATION PROJECT: CONSUMERS ENERGY CO. - PALISADES SURVFIIIRICE NO.: 7TH YEAR: 2}lg_ TENDON NO. TO A & TENDON END/PJTTRESS NO.M+*/- A .60F7'
~
f Q.C pdw @te~ Stgnoff SQ 12.0 (9 3.1) Coat End Anchorage 1.saist. 4 Gal. ,p f//.f 7 (8.4) TOTAL GPEASE LOSS f rom Data Shes,. 6.0 for THIS tendon end , 2 Cal. .pr f.//.f 7 (8.5) TOTAL GREAS!!; LOSS from Data Sheet 6.0 for OTHER tendon end /M Gal, ,p., r./f.9 7 (8.6) Estimated grekse losses from leaks for THIS tendon end a Gal. ,,,, tv/.f 7 (8.7) Estimated grease losses from leaks for OTHER tendon end y Gal. ,pr f./r.f 7 (8.8.1) TOTAL TENDON GREAS?. LOSS YY Gal.<f,#4Y 7?Af I.ed *6 f ./7.f f 7 (8.9) Ambient Temp />f 'F. Thermo. ID /V LT. Rec:.41 Date 7.// //' pp/7.f / (B.10) Can Removal F./f.97 Grease Repl 4 cement TJt.7 7 Days Elapsed O y 7.//.ff (9.8.3.1) Pump Gauge # // Dimensicn /.77 Gallons per inch .cy.>r.f/ r (9.8.4.1) Grease Height in Drum BEFORE f ~# .// *# (9.8.5.1) AFTER ~7" p r.#.f 7 Calculations: ~7 : /'Y X /. 7 7 : 2 #Y Total 2M ,p p./f f7 (10.1.4) Quantity of grease HAND PUMPED into THIS cendon end 2.)h Gal, g r./f.9 7 (10.1.5) Quantity of grease HAND PUMPED into OTHER tendon end ?. N/ Gal. ,st y.> r.9 7 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end ^> M Gal @r f./F.9 7 Thermo. No. W/s Recal Date s b .peh>T. 9 7
/ /
(10.2.6) Quantity of Exiting Outflow Grease /vI# _ Gal. .pe. r./r.97
/
(10.2.7) Quantity of grease Hand Pumped into OTHER tendon end #/s Gal. p r.#.f7 (10.2.8) TOTAL TENDON QUANTIY REPLACED . Gal, p r./f4/
+ld WCM uj@
(10 . 2 . 9 ) PERCENT VARIATION DIFFERENCE W % ,gs P.# 97 l TOTAL TENDON QUANTITY REPLACED (10.2.8) - TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal. for vertical tendons) or (57 gal. for dome tendons) or (37 gal. for hoop tendons) (11.2) Crease Leaks YES or @ eg f./T f"7 (11.3) REFILL ACCEPTABLE: h or NO ,u r./r,/7 If TOTAL TENDON REFILL difference more than 10%: Owner Notified ,+M NCR # M# p 7./t.f7 fm (11.4) CO:OtENTS : / / V) e hic [EN$N)M7.[$8,[
' ~~"
LNEI, 7 Dh'TE 2 .'lN 5 I ds12-1.607 l
. - . . . _ . . - - -- -. - - .= -- - --
PSC PROCEDURE SQ 12.1 < r. h[yb[ GREASE REPLACEMENT 1)ATA SHEET 12.1 JUNE 6o 1997 gg'
'Page 1 of 1 Revision O
\'
' CREASE REPLACEMENT . IFSPECTION DOCUMENTATION PPOJECT: CONSUMERS El{ERGY CO. . PALISADES SURVEILLANCE No.: 7TH YEAR: M TENDON NO. /11 R 3 TENDON END/ BUTTRESS NO.p /c/ A h t d B u t 4/66' 4 4 6
- SQ 12.0 (9.3.1) Coat End Anchorage Assm. /'/ Gal.
gignoft.
#479-N.7':
(8.4) TOTAL GREASE LCSS frcn Data Sheet 6.0 for THIS tendon end - / Gal.
///AfW (8.5) TOTAL GREASE LOSS from Data Sheet 6.0 for OTHER tendon end MA Gal. #f/4f'/
(0.6) Estimated grease losse.1 from leaks fo- THIS tendon end !Y Gal. /,g_fN 77 ' (8.7) Estimated grease losses fron leaks for OTHER tendon end 2///4 Gal. M E'( 72 (C.8.1) TOTAL TENDON GREASE LOSS Gal. M 6t6 N E.4 5' M pf,//7f i (8. 9) Ambient Temp. , /8 'F. Thermo. ID /9t'2 ~5 Recal Date 7.//M # 6 7.97 (8.10) Can Removal 7 //.O Grease Replacement 9-/7 f7 Days Elapsed / s 9/7.97 ( 9. 8. 3.1) Pump Gauge , M/4 Dimension /. N Gallons per inch Ar 9,// F/ (9.8.4.1) Grease Height in Drum BEFORE /7M ' ( s . 8. 5.1) AFTER 2. / " dEc 9/7 97 Calculations: 2 l- / I VVa /.2T < /.77 2 2FV Total M V de P n 17 (10.1.4) Quantity of grease HAND PUM"LD into THIS tendon end 8.EY Gal. # #/7 97 (10.1.5) Quantity of grease HAND PUMPED into OTHER te.ndon end N// Gal. #89/797 (10.2.5) Quantity of grease PRESSURE PUMPED into THIS tendon end A/M Gal. deP.n 97 Thermo. No.,_a,/4 Recal Date # de #-/7.F7
/
(10.2.6) Quantity of Exiting Outflow Grease +4 Gal, yrF/7J7 (10.2.7) Quantity of grease Hand Pumped into OTHER tendon end p/# Gal, p 9/? 17 (10.2.8) TOTAL TENDON QUANTIY REPLACED 2 E'/ Gal, . Ar9-/7 97 (10.2.9) PERCENT VARIATION DIFFERENCE + C. $/ % sk 9 /7-97 TOTAL TENDON QUANTITY REPLACED (10.2.8) . TOTAL TENDON GREASE LOSS (8.8.1)
........................................................................... x 100 NET VOLUME TENDON VOID as follows:
(78 gal for vertical tendons) or (57 gal.-for dome tendons) or (37 gal. for hoop tendons) (11.2) Grease Leaks: YES or h M94797
'(11.3) REFILL ACCEPTABLE: h or NO .W 9-/7 9 7 . --
If TOTAL TENDON REFILL difference more than 10%: i Owner Notified sM NCR # pI M/7f7 (11.4) COMMENTS: ' ,~( Q.C. REVIEW MI NN LEVEL ~IIT DATE l8 Y M I- -ds12-1.607
a, v a SUBURBAN LABORATORIES,ince p ,, , 4140 Litt Drive
- Hillside, lihnois 601621183
/N - , Tel. (708) 544 3260
- Toll Free (800) 783-LABS
- Fax (708) 544 8587 U tenewseey FINAL REPORT OF LABORATORY ANALYSIS LEVEL 1 REPORT DME_l#Id'L_,
BY ][N5p Reported: Septembei 26,1997 Precision Surveillance Corp. SLI Order #: S709016 3468 Watling Street Project ID.: 9 GREASE SAMPLES East Chicago, IN 46312 P.O. #: 686 Samples Received: 09/02/97 Attention: Harry Hendrickson Collected By: CLIENT
=
Synnie ID: V126 FIELD lynej GREASE Collected: 08/18/97 SLI#: 01A PARAMETER RESULT UNITS SLI LIMIT ANALYZED DX METHOD Chloride <0.50 ppm 0.50 09/19/97 DJH ASTM D-512 Moisture Content 0.21 % 0.10 09/12/97 SA ASTM D-95 Neutralization Number 31.7 mg KOH!g 0.50 09/1 P,'97 DJH ASTM D 974 Nitrato 2.05 ppm 0.50 0920/97 CM AST M D-992 Sulfide <0.50 ppm 0.50 W/19/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Sample 12 V248 - FIELD Typt GREASE Collected: 08/18/97 FL1#: 02A /7 PARAMETER EESULT UNITS SLI LIMIT ANALYZED @X METHOD ( ) Chlonde <0.50 ppm 0.50 09/19/97 DJH ASTM D 512 U Moisture Content 0.79 % 0.10 09/12/97 SA ASTM D 95 Neutralization Number 1.1 mg KOH/g 0.50 09/16/97 DJH ASTM D 974 Nitrate 1.51 ppm 0.50 09/20/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 09/19/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Samplo ID: V334 - FIELD Type: GREASE Cnilected: 08/18/97 SLI#: 03A PARAMETER RESULT UNITS SLI LIMIT ANALYZED 8Y METHOD Chionde < 0.50 ppm 0.50 09/19/97 DJII ASTM D 512 Moisture Content 0.32 % 0.10 09/12/97 SA ASTM D-95 Neutralization Number 2.7 mg KOH/g 0.50 09/16/97 DJH ASTM D 974 Nitrate 2.20 ppm 0.50 09/20/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 09/19/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Synnie ID: 02 SHOP Type: GREASE Collected: 08/18/97 SLI#: 04A PARAME;IlB RESUI.T UNITS SLI LIMIT ANALYZED 8X METHOD Chloride (0.50 pom 0.50 09/19I97 DJH ASTM D 512 Moisture Content 1.68 % 0.10 09/12/97 SA ASTM D 95 Neutralisation Number 52.7 mg KOH/g 0.50 09/16/97 DJH ASTM D 974 Nitrate 2.13 ppm 0.50 09/20/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 09/19/97 HH APHA 427 SQ. 7.2 REV. O D ATED 6/06/97. l Somote ID: 02 47. FIELD Tynej GREASE Collected: 08/18/97 SLI#: 05A ( RESul,T UNITS SLI LIMIT ANALY7ED METHOD l
* ")
P. ARAMETER Chloride (0.50 ppm 0.50 09/19/97 BY DJH ASTM D 512 j Moisture Coritent < 0.10 % 0.10 09/12/97 SA ASTM D-95 Neutralization Number 1.1 mg KOH!g 0.50 09/16/97 DJH ASTM D-974 ; Nitrate 1.67 ppm 0.50 09/20!97 CM ASTM D 992 i lihnoes Department of Pubhc Hea1h
- 17585
- nrtois Enwonmental Protecron Agency 8100:25 f u.me.r ce int.oon.uoxeen ci emonm.nia:imngawamm.,
h h SUBURBAN LABORATORIES, Inc. E. Page: 2 4140 Litt Drive
- Hillside, filinois 60162 1183
/]
Kj Tot. (708) 544 3260. Toll Free (800) 783-LABS
- Fax (708) 544 8587 M fD BY 952 Q. A. PSRSONNEL LEVEL i REPORT Reported: September 26,1997 D ATE '"10-/- 7"7
'"~" -"' !
Client: Precision Surveillance Corp. SU Order No.: S709016 Project ID: 9 GREASE SAMPLES Samples Received: 09/02/97 g y --y {-~~--- r.m - Samole ID: D2 47- FIELD Type: GREASE Collected: 08/18/97 SLI#: 05A PARAMETER BESULT UNITS SLI LIMIT ANALYZED BX METHOD Sutfide <0.50 pom 0.50 09/19/97 HH AFHA 421 SQ. 7.2 REV. O DATED 6/06/97. Sample 104 26BD - SHOP I.gped GREASE Collected: 08/18/97 oll *: 06A P. AMMETER E BESU_LI UNITS SLI LIMIT ANALYZED HY METHOD Chionde 1.00 ppm 0.50 09/10/97 DJH ASTM D 512 Moisture Content 0.10 % 0.10 09/15/97 SA ASTM D 95 Neutralization Number 7.6 mg KOHig 0.50 09/16/97 DJH *STM D 974 Nitrate 1.20 ppm 0.50 09/20/97 CM ASTM D-992 Sulfide <0.50 ppm 0.50 09/19/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Samnle ID: 2680 FIELD Type: GREASE Collected: 08/18l97 Eklj,; 07A PARAMETE.B EESULT UNITS SLI LIMIT ANALYZED BY METHOD Dhloride <0.50 ppm 0.50 09/19/97 DJH ASTM D-512
!m Moisture Content 0.11 V) Neutralization Number Nitrate 0.6 1.67 mg KOH/g ppm
% 0.10 0.50 0.50 09/15/97 09/16/97 09/20/97 SA DJH CM ASTM D-95 ASTM D.974 ASTM D-992 Sulfide <0.50 ppm 0.50 09/19/97 HH APHA 427 S0. 7.2 REV. O DATED 6/06/97.
Sample ID: 69AE-SHOP Tvoe: GREASE Collected: 08/18/97 SLI #: 08A PARAMETER B_ESULT UNITS SLILIMIT ANALYZED gy METHOD Chloride <0.50 ppm 0.50 09/19/97 DJH ASTM D-512 Moisture Content < 0.10 % 0.10 09/15/97 SA ASTM D 95 Neutralization Number 2.2 mg KOH/g 0.50 09/16/97 DJH ASTM D 974 Nitrate 1.36 ppm 0.50 09/20/97 CM ASTM D-992 Sulfide <0.50 ppm 0.50 09/19/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Samnle ID: 69AE FIELD T.yps GREASE Collected: 08/18/97 SLI#: 09A . PARAMETER RESULT UNITS SLI LIMIT ANALYZED BY METHOD Chionde < 0.5 0 ppm 0.50 09/19/97 DE ASTM D 512 Moisture Content < 0.10 % 0.10 09/15/97 SA ASTM D-95 Neutralization Number < 0.6 mg KOHig 0.50 09/16/97 OJH ASTM D-974 Nitrate 2.13 ppm 0.50 09/20/97 CM ASTM D 992 Sulfido <0.50 ppm 0.50 09/19/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97, p
)
m-II rn013 Department Of Put*C Hearm s 17585
- liknois Environmental Protection Agency st0C225 Memtel Of International A8SoCation Of Enwonmental Testmg Labora:ones
27 R7 SUBURBAN LABORATORIES,Inc. Page: 3 E. 4140 Litt Drive a Hitiside, Illinois 601621183 Tel(708) 544 3260
- Toll Free (800) 783-LABS
- Fax (708) 544 8587 gMWID BY ffd Q. A. NR50NNEL LEVEL i REPORT Reported: September 26,1997 DATE ~"/#-/-9)~~~
*~~"
l Cl.or'; P<ceision Surveillance Corp. SU Order No.' S709016 09/02/97 g g ' y- --- Project 10: 9 GREASE SAMPLES Samples Received: i CSMMENTS lhis report supersedes the report dated Sept. 22,1997. SLI LIMIT; The lowest concentration that can be reliably achieved within specified requirements of precision and accuracy durir.g routine laboratory operating conditions.1.imit may also represent a project specific reporting level. NOTE: All results reported in wet weight unless otherwise indicated. (DW = Dry Weight) Picase refer to glossary for abbreviations and definitions This report consists of this final report of laboratory analysis, and any accompanying documentation including. but not limited to, chain of custody records. raw data, and letters of explanation or reliance. This report may not be reproduced, except in full, without the prior written appvoval of Suburban Laboratories, Inc. Report Reviewed By: Reported By: CYNTHIA 7 j' (La* : Page) f Jch g j, f arv 03:20=97 RL1 verified By: JCT r I i i i tiimois Department of Pvt $c Hea:m # 17585
- liiino,s Ermronmentat Protection Agency #100225
, Memeer of Internanonal Assocation of ErmronraentalTesting tacorator es ( , . . _ _ - - - - _ - _ _ _ _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ _ -
h Re SUBURBAN LABORATORIES,Inc. p ,, . , 4140 Litt Onve
- Hillside. Illinois 601621183
( . Tel. (708) 544 3260
- Toll Free (800) 783 LABS
- Fax (708) 544 8587 g gg V r.re&&papeong FINAL REPORT OF LABORATORY ANALYSIS ngyg M n LEVEL I REPORT SY 3(MW Reported: September 10.1997 Precision Surveillance Corp. Su Order a: S708368 3468 Watling Street Project ID.: 8 Grease Samples .
East Chicago, IN 46312 P.O. #: 686 Samples Received: 08/19/97 Attention: Harry Hendrickson Collected sy: CLIENT Samnte ID: 28DF bHOP b g GREASE Collected: 08/18/97 SU8: 01A PARAMETER RESULT UNITS SLI LIMIT ANALYZED E METHOD Chloride < 0.50 ppm 0.50 ~ED3/97 0 HH ASTM D-512 Moisture Content 0.4 % 0.10 09/05/97 SA ASTM D 95 Neutralization Number 0.57 mg KOHig 0.50 09/04/97 MKK / *TM D-974 Nitrate <0.50 ppm 0.50 09/05/97 CM ASTM D 992 i Sulfide <0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6/06/97. Samole ID: 728F SHOP Tvre GREASE Collected 08/18/97 SU8: 02A
!p PARAMETER j Chloride RESULT UNITS SLI LIMIT ANALYZED 0.50 E METHOD
< 0.5 0 ppm 09/05/97 HH ASTM D 512 V Moisture Content 0.2 % 0.10 09/05/97 SA ASTM D 95 Neutralization Number 1.12 mg KOHig 0.50 09/04/97 MKK ASTM D.974 Nitrato 0.62 ppm 0.50 09/05/97 CM ASTM D 992 Sulfide < 0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6/06/97.
Samole ID: 72BF FIELP b g GREASE Collected: 08/18/97 SLI #: 03A PARAMETER RESULT UNITS SLI LIMIT ANALYZED BJ METHOD Chlorido <0.50 ppm 0.53 09/05/97 HH ASTM D-512 Moistu*e Content < 0.1 % 0.10 09/05/97 SA ASTM D 95 Neutralization Number 1.14 mg KOrUg 0.50 09/04/97 MKK ASTM D 974 Nitrate <0.50 ppm 0.50 09/05/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6/06/97. Samole ID: V248 SHOP Tvoe: GREASE Collected: 08/18/97 SLI#: 04A MRAMETEB RESULT UNITS SLI LIMIT ANALYZED BY METHOD Chlolde <0.50 ppm 0.50 09/05/97 Hl ASTM D-512 Moisture Content 1.2 % 0.10 09/05/97 SA ASTM D 95 Neutralization Numtier 3.96 mg KOH/g 0.50 09/04/97 MKK ASTM D 974 N.tr ate 1.12 ppm 0.50 09/05/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6!06/97. Samole 10: V26 SHOP Type: GREASE Collected: 08/18/97 SU #: OSA ( PARAMETER RESULT UNITS SLI LIMIT ANALYZED BY METHOD
\
Chloride 1.00 ppm 0.50 09/05/97 HH ASTM D 512 Moistuto Content 7.4 % 0.10 09/05/97 SA ASTM D-95 Neutralization Number 1.11 mg KOH/g 0.50 09/04'97 MKK ASTM D.974 Nitrate <0.50 ppm 0.50 09/05/97 CM ASTM D 992 tmnois Department of Puche Hea tn # 17585
- libnois Environmental Protection Agency #100225 Memeer of International A.ssocahon of Environmental Testing Laecratones
b ee SUBURBAN LABORATORIES,Inc. eege: 2 4140 Ut1 Drive
- Hillside, tilinois 601621183
("N , Tel. (708) 544 3260
- Toll Free (800) 783 LABS
- Fax (708) 544 8587 E I N OY
(. F/4 4 A PIllONNEL gyg 7 il.9') LEVEL i REPORT Reported: September 10,1997 Chont: Precision Surveillance Corp. SU Order No.: S708368 BY Mb.b.'.,, Project ID: 8 Grease Samples Samples Received: 08/19/97 Samnie 10: V26 SHOP Type: GREASE Collected: 08/18/97 11,f_#; 05A PARAMETER RESULT UNITS SLI LIMIT ANALYZED BX METHOD 5IIlhde < 0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6/06/97. Samnie ID- V334 SHOP Type: GREASE Collected: 08/18/97 SLI#: 06A PARAM EIE.,B RESULT UNITS SLI LIMIT ANALYZED LY METHOD Chloride 1.00 ppm 0.50 09/05/97 HH ASTM D512 Moisture Content 6.4 % 0.10 09/05/97 SA ASTM D 95 Neutralization Number 1.13 mg KOH/g 0.50 09/04/97 MKK ASTM D 974 Nitrate <0.50 ppm . 0.50 09/05/97 CM ASTM D 992 Sulfiue <0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6/06/97. Sample ID: V126 SHOP Tvoe: GREASE ColleqM; 08/18/97 SLI8: 07A PARAMETER RESULT UNITS SLI LIMIT ANALYZED BY METHOD A Chionde < 0.50 ppm 0.50 09/05,97 HH ASTM D512 i Moisture Content 0.8 % 0.10 09/05/97 SA ASTM D 95 'w.,/ Neutralization Number 30.3 mg KOHl3 0.50 09/04/97 MKK ASTM D 974 Nitrate <0.50 ppm 0.50 09/05/97 CM ASTM D 992 Sulfide < 0.5 0 ppm 0.50 09/05/97 HH APH A 4500 SQ. 7.2 REV. O DATED 6/06/97. Sample 10: D3 51 FIELD Type: GREASE Collected: 08/18/97 SLI#: OBA PARAMETER RESULT UNITS U LIMIT ANALYZ1D BX METHOD Chionde <0.50 ppm 0.50 09/05/97 HH ASTM D 512 Moisture Content < 0.1 % 0.10 09/05/97 SA ASTM D-95 Neutralization Number 2.75 mg KOH/g 0.50 09/04/97 MKK ASTM D 974 Nitrate 0.50 ppm 0.50 09/05/97 CM ASTM D-992 Sulfsde <0.50 ppm 0.50 09/05/97 HH APHA 4500 SQ. 7.2 REV. O DATED 6/06/97. COMMENJ3 SLI LIMIT: The lowest concentration that can be reliaoly achieved within specified requirements of precision and accuracy during routine laboratory operating conditions. Limit may also represent a proiect specific reporting level. NO1E: All results reported in wet weight unless otherwise indicated. (DW = Ory Weight) Picase refer to glossary for abbreviations and definitions. This report consists of this final report of laboratory analysis, and any accompanying documentation including. but not hmited to, chain of custody records, raw data, and letters of explanation or rehance. This report may r.ot be reproduced, except in full. without the prior written approval of Suburban Laboratories, Inc. Repurt Reviewed By: g h REV 03 20.97 RLt Reported By: CYNTHIA / (last Page) I [# Verified By: JCT I )
%)
Ithnois Departreent of Put$c Heath # 17585
- Ilkncis Environmental Protecten Agency #100225 Member of :nternational Assocation of Environmental Testing Laboratortes
/w SUBURBAN LABORATORIES,Inc. Page: 1 4140 Litt Drive
- Hillside, Illinois 601621183
- l, ,) . Tel. (708) 544 3260
- Toll Free (800) 783-LABS
- Fax (708) 544 8587 v' REYlEWED BY FINAL REPORT OF LABORATORY ANALYSIS LEVEL i REPORT l"*??
DATE BY1 M.M.b. Reported: October 9,1997 Precision Surveillance Corp. SLI order #: S709481 3468 Watling Street Project 10.: 10 GREASE SAMPLLS East Chicago, IN 46312 P.O. #: 686 Samples Received: 09/24/97 Attentl0n: Harry Hendrickson Collected By: CLIENT Samnle ID: 0129 SHOP Iym; GREASE Collected; 08/18/97 SLI#: 01A E.yl,A_MlI[B [gSULT UNITS SLI LIMIT ANALYZED E MET.fjoD C loride < 0.50 ppm 0.50 10/07/97 HH ASTM D $11 Mt isture Content < 0.10 % 0.10 10/06/97 SA ASTM D 95 No itralization Number 1.14 mg KOH/g 0.50 10/06/97 DJH ASTM D974 Niti ste 4.89 ppm 0.50 10/07/97 CM ASTM D 992 Sultide <0.50 ppm 0.50 10/06/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97 Sample ID: D129 FIELD Type; GREASE Collected: 08/18/97 Eji#,,1 02 A [D PARAMETER Chloride RESULT UNITS SLI LIMIT ANALYZED E METHOD
'~') Moisture Content
< 0.50
< 0.10 ppm 0.50 0.10 10/07/97 10/06/97 HH SA ASTM D 512 ASTM D 95 Neutralization Number 1.13 mg KOH/g 0.50 10/06/97 DJH ASTM D 974 Nitrate 2.52 ppm 0.50 10/07/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 10/06/97 HH APHA 427 SO. 7.2 REV. O DATED 6/06/97.
Samnic ID: D2 47 SHOP Typ.eg GREASE Collected: 08/18/97 SLI #: 03A PARAMETER RESULT UNITS SLI LIMIT ANALYZED BY METHOD Chloride <0.50 ppm 0.50 10/07/97 HH ASTM D 512 Moisture Content 2.50 % 0.10 10/06/97 SA ASTM D 95 Neutralization Number 1.68 mg KOH/g 0.50 10/06/97 DJH ASTM D 974 Nitrate 2.42 ppm 0.50 10/07/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 10/06/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Sample ID: D3 42 SHOP Tvoe: GREASE Collected: 08/18/97 SLI #: 04A PARAMETER RES11LT UNITS SLI LIMIT ANALYZED BJ METHOD Chloride <0.50 ppm 035 t O/07/97 HH ASTM D 512 Moisture Content < 0.10 % 0.10 10/06/S7 SA ASTM D 95 Neutralization Number 1.11 mg KOH/g 0.50 10/06/97 DJH ASTM D 97% Nitrate 2.62 ppm 0.50 10/07/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 10/06/97 HH APHA 427 SQ. 7.2 MV. O DATED 6/06P7.
, Samole ID: D3 42 FIELD Lpr GREASE Collected: 08/18/97 SLI#: OSA ., PARAMETER BESULT UNITS SLI LIMIT ANALYZED ~BY METHOD Chloride TO.50 ppm 0.50 10/07/97 HII ASTM D-512 Moisture Content < 0.10 % 0.10 10/06/97 SA ASTM D-95 Neutralization Number 0.56 mg KOH/g 0.50 10/06/97 DJH ASTM D-974 Nitrate 2.42 ppm 0.50 10/07/97 CM ASTM D 992 hhnom Department of PutSc Heatth # 17585
- lihno4s Enwonmemal Protection Agency at0c225 Member of Intemational ASSCCahon of Enwonmental Tesmg Latiorator es
%7
/an SUBURBAN LABORATORIES, ince Page.. 2
_ 4140 Litt Drive
- Hillside. Illinois 601621183
. Tel. (708) 544 3260
- Toll Free (800) 783 LABS
- Fax (708) 544 8587 ggyggWED BY
( ' ffd O. A. PERSONNil LEVEL I REPORT Reported: October 9,1997 DATE ~/~ - Is- - -97 Client: Precision Surveillance Corp. SLI Order No.: S709481 Project ID: 10 GREASE SAMPLES Samples Received: 09/24/97 gY----------...? g
, _ . - ~
Spamole ID; D3 42 FIELD Tynpi GREASE Collected: 08/18/97 SLI*: 05A PARAMETER RESULT UNI *J SLI LIMIT ANALYZ10 BY METHOD Sulfide < 0.50 7pm 0.50 10/06/97 Hl APHA 427 SQ. 7.2 REV. O DATED 6/)6/97. Sample ID: D3 51 SHOP Iypel GREASE Collected; 08/18/97 311, #1 06A PARAMJTJB BESULT !LNjlg SLILIMIT M At YZED BY METHOD Chloride <0.50 ppm 0.50 IJ/07/97 HT ASTM D 512 Moisture Content 2.40 % 0.10 10/06/97 SA ASTM D 90 Neutralization Number 2.24 mg KOH/g 0.50 10/06/97 DJH ASTM D 974 Nitrate 4.45 ppm 0.50 10/07/97 CM ASTM D-992 Sulfide ( 0.50 ppm 0.50 10/06197 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Samole ID: V26 FIELD .Typfe,; GREASE Col!ected: 08/18/97 SLIP: 07A ( PARAMETER BESULT UNITS SLI LIMIT ANALYZED B.y METHOD f m < 0.5 0 ppm 0.50 10/07/97 HH ASTTv10 S i 2 l ! v
) Chloride Moisture Content Neutralization Number 2.20 1.68 m0 KOHig
% 0,10 0.50 10/06/97 10/06/97 SA DJH ASTM D 95 ASTM D 974 Nitrate 5.81 ppm 0.50 10/07/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 10/06/'7 HH APHA 427 SQ. 7.2 REV O DATED 6/06/97.
Sample ID: 68AC SHOP TXE2; GREASE Collected: 08/18/97 S.LLt 08A PARAMET[3 RESULT UNITS SLILIMjI ANAL.y7JO gy METHOD Chloride < 0.50 ppm 0.t> o 10/G //9 i HH ASTM D-512 Moisture Content < 0.10 % 0.10 10/06/97 SA ASTM D 95 Neutralization Number 1.13 mg KOH/g 0.50 10/06,97 DJH ASTM D 974 Nitrato 2.62 ppm 0.50 10/07/97 CM ASTM D-992 Sulfide <0.50 ppm 0.50 10/06/97 HH APHA 427 SQ. 7.2 REV. O DATED 6/06/97. Samole ID: 68AC FIELD Iyp3.1 GREASE Collected: 08/18/97 Sj,1*; 09A PARAMETER RESULT UNjig
~ SLI LIMIT ANALYZED BY METHOD Chloride (0.53 ppm 0.56 10/07/97 Hl ASTM D 512 Moisture Content < 0.10 % 0.10 10/06/97 SA ASTM D 95 Neutralisation Number 2.22 mg KOH/g 0.50 10/06/97 DJH ASTM D 974 Nitrate 1.80 ppm 0.50 10/07/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 10/06/97 HH APHA 427 SQ 7.2 RtEV. O DATED 6/06/97.
Somote ID: 28DF FIELD Tvoe: GREASE Collected: 08/18/97 SLI#: 10A
/ '^'T PARAMETER RESULT UNITS SLI LIMIT ANALYZED pl METHOD
/ Chloride (0.50 ppm 0.50 10/07/97 HH ASTM D 512 v Moisture Content 0.50 % 0.10 10/06/97 SA ASTM D-95 Neutralization Number 2.74 mg KOH!g 0.50 10/06/97 DJH ASTM D 974 Nitrate 0.670 ppm 0.50 10/07/97 CM ASTM D 992 Sulfide <0.50 ppm 0.50 10/06/97 HH APHA 427 libnois Department of Pet *c Heafth # 17535
- Ithno s Erwronmentat Protecten Agency e100225 Me<acer of P1t*fnelional Assocanon of Envwonrnental Tesdng Laboratones
. h ea
- SUBURBAN LABORATORIES,Inc. Page.. 3 O
() E.. 4140 Litt Drive
- Hillside, Illinois 601621183 Tel. (708) 544 3200
- Toll Free (800) 783 LABS
- Fax (708) 544 8587 REVIEWED BY f# Q. A. PER$0NNat LEVEL 1 REPORT Reported: October 9,1997 D A ff 2 .' $. d ..
Chent: Pf ecision Surveillance Corp. SLI Order No.: S709481 <M Project 10: 10 GREASE SAMPLES Samples Received: 09/24/97 gy 7fMh_
- - - namen. - -nuxm a m.m a n-- - -w.
Dr_f.t'Elp; 28DF FIELD Tyct; GREASE Collected: 08/18/97 SLt 8; 10A if b . A SO,7.2 REV. O DATED 0/06/97, qQf#al![TB SLI LIMIT: The lowest concentration that can L teliably achieved within specified requirements of precision and accuracy during routine labof atDry operating conditions, limit tney also f eptesent a project specific reporting level. NOTE: All tesults tepotted in wet weight unicas otherwise indicated. (DW = Dry Weight) please refet to glossary for abbreviations and definitions. This teport consists of this final report of laborattty analysis, and any accompanging documentation including, but not hmited to, chain of custody fecords, few data, and letters of emplanation et f ehance. This report may not be reproduced, except in full, without the priot written approval of Suburban Laboratories, Inc. Report Reviewed Dy:
) _ ,[ /0 f[
atv onov not Reported By: CYNTHIA (Last Page) [' Verified By: JCT O o v ilkno's Deranment of Pubbc Hes'th a 17585
- liiino:s Environmenial Protect on Agency a100??S Member ofinfomations' Assocabon of Environmentailetting Laboratones
psC PROCEDUCE QA o.0 !C G QUALITY AO URMiCE PROGRAM Preelsion es llo)100!iFORMAIJCE REPORT !!JDEI PSC surveinance Corporation (3 ) ( ) ' Date Date Date Date ilCR 11o. Item Written Cubmitted Approved Ceeplete A//n47 00} V*1*4 Y ?">di) & % '3 #1titMs snqrt
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@ S/76 //'t Tltle Q]Qvner/ Agent O D*te e n.. -,,m.--,_-,_y-
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i ; PSC PROCEDURE 50 8.0 L ANCHORAGE INSFECTION DATA SHEET'8.0
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Ngel'o[1 Revision 0 ANCHORACE INSPECTION DOCUMENIATION PROJECT CONSUMERS ENERGY - PAL.UAmasvEILLANCE NO. 7TH YEAR _ 2 5TH TENDON No. _ /* M 7 TENDON END/ BUTTRESS NO. /P#tb h/ onyx UNIT /
/ Q.C.
(8.3.5) ANCHORHEAD I.D. d # // BUSHING l.D. -q/A Sitnoff (8.1) CORROSION INSPECTIOf( _(For Corrosion Levels & Condition refer to Proc.SQ 8.1) (8.1.1) Buttenheads condition /3 d'.r.n r7 (8.1.2) Anchorage Head Level 1 (8.2) Cracks A/d de* (8.1.2). Bushing Level wt. (8.2) Cracks A (8.1.2) Shims Level / (8.2) Cracks aeow s" (8.1.2) Bearing Plate Level 2,- (8.2) Cracks a m 4' sa' f n / 7 SQ 10.1.(8.1.2) Coating - Complete 4 Incc tplate #/4,. Lsth. of Air Pockets Td f7 SQ 10.1 (8.2.1) Wire - Condition 4 Coating Completed Incomplete 4 y rst 17 (8.3) DUTTONMEAD INSPECTION /f M / 4 J. 8*' (8.3.4) BUTTONHEAD DATA
= Discontinuous-Removed H
p
- rD s
g = "Previously Hissing .) O -
~
- n sing
() (> b r
@ = Offsize(Malformed) 4 OO pOO;g[l' B = Bisecting Crack A = 450 Angle Slip 3
00 O - K = Cracked (over 0.060") g Ogg_i- - - 000 o S = 2 Inclined Splits I = Intersecting Cracks OO{ I 000 e rsisi (8.3.5) Locate Anchorage 'g gg g g 0- rw Heat Code on Sketch T # r " (8.3.6) Offsize Totals 000 6-6o09-BOO B= A=n
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.(8.3.7.2) Buttonheads Found i O JEf r /2 /'
(8.3.7.3) Total Effective BH W1 ge'#.n T7 (8.4.1) Prottvding BH ,,fl , Missing BH .7 Total BH 7 ,pd'.n M l (8.4.1.2.1) Continuity Test Required W ,3_ Wires Identified / Marked J'#J d W /v2*f7
- Bushint Thread Joint Line a et r *7 -
(9.0) Reporting Accept heceptab13 ' Engineer Notified NCR N0p4o7 ool spa 1NL97
.Q.C. Review Level Date Title 1
e$e**esst em;ssesesse DFil##t WE hittatSO tt.DWG87 80e6 esessesseee IAA8T 4 PAL 1baM $ tesse sunnte Ete, k t,e,,lettet winsta 9e vikts Der t.o. . . i 844.3 b9 04fstkat Fthmettos 48.676 (s
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Floucett04 $ it$ II 3.44 Pos 66 wiers, Wrw Ptf lef $tPS, Wrw par $te etPS b' tLiet.attuu 9 abo 19 3.63 fte 47 wtkr6, Wrv PTF 146 8 878, rtw D6F 620 StP5 litet.Afice $ 600 85 T.60 FOR $$ p1285
#L tmat10s 9 .49 39 t,v3 Pua 66 wides (LO%4tIDs t 400 ft f.8 8 PUR 97 tin #8 Ccerpt/Ttt DY f%d laaff 9* D h
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_ . - _ _ . - - - - - - - - = p,- PROCEDURE GA 7. bn FIELD CHANGE REQUEST '
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PSC 5- ~ c INDEX LOG N497 00Ph Ls Date Date Date FCR No. Itern Written Approved Rev. 9 70o} CWff TOsQ 2n 31 m bl* t 9 9.Z *91 T.E-97 O i V e et 6_.
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PSC PROCEDURE QA 7.0 Il SPECIAL TIELD REVISION CONTROL pgg ,Z ceew a FIELD CHANGE REQUEST NO. TCR /./f0*/- nol Reques ted By: [fu, ). he.7(A Title Geh OC. Date 7.l*f7 Originatort f*d) r'"b4 ja E.O O .5CD W PROCEDURE NUMBEfttyp 9. I REV. N0. o PROCEDURE TITLE: A gp yc3J /3etAS
,5 0 ft. I o l*s t. cwur. sax.1MTA AFFECTED SECTION: ',,, . '/ Revision to Manual Required 7 or .5e //./ Yes N} No [ ]
NCR REQUIRED: Yes ( ) No ()() NCR. . No . A//a Hold Tag No. N/A DETA1 *) DESCRIPTION OF EXISTING CONDITION: (use extra e "TEW%) h1- 3/ /$ ten ~)tko -7t> Mve 1we $,pg'sPewrwes _ or write iso on back) /3e WMAlt>A d AD L O S Ce 1.1 22 m*a~. eto 9.1 / W .5 G ers rheatr$ see. t. A Mk GD //./ os st /AsuedN/t hein Ee!5. 'T, RECOMMENDED CHANCE: hCt ET'e '7~c'W>sd .1>/-3/ Aah> isbb 'iE~uMA/ E>I*L9 O PbC Approval Quality Assurance Quality Contyol En
.S._i_gn b Date //. /(4/W/txsep s9e Aewer ,, d Cg/ '2n ( k f f.2 #1 /_g_/neerin ( $ >2 *1)
.eeTFr 7 _
ON SITE OWNER / AGENT, APPROVAL OR COMMENTS: 7~h )s duedMlt. $ JubsEd O/-24. OJc-
$twc. IM N be e E 64S 2 I k,'M dwomabl/A 0*lN' 95*0l . kne rWEe L lemrdS IMlicAL eAc demd '
bakteded A , 11 A
/NAdv[,dt l i 4 de W Mhp APPROVED SITE QA AUTHORITY: TITLE: a ,afj s,q DATE: 9 ' 2
- 1 ~/
mmer DISPOSITION PSC QC 8 HOLD TAG APPLIED A.e/4 HOLD TAC REMOVED N// r Q.C. INSPECTOR: M e.kf b (52 N DATE: 9 2*97 Distribution: Quality Assurance Owner Quality Control owner _ Quality Assurance PSC x _ x _ Engineering Ovner Quality Control PSC i _y t@< sit ~ fnf
,Q 1 Engineering PSC y) 1 Project Manager PSC
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t00#049109 0 369 f f 3.69 PDS 60 Wt Af s, ety Ptf 149 Sitt, NTV Otf 418 Ftts tLewhattta 9 Ste 18 8.6% PDS $1 WT9tl, WFW MF 146 ttPS, WTW pst seg GIPS
$LOeGatite 0 469 $$ l.7% F04 $9 Wikt$
$14mbatice 9 460 18 S.19 Poe t e yl pe s t.tzesattos 0 699 18 6.8 s Poa of Wttes CMPYP$$ M gggg , f, $
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Dyfbil fi i PSC PROCEDURE SQ 9.1 ! Page 2 or 3 t l f I
- 2. SURVElli ANCE TENDON DATA l 3
TENDON MINIMUM PREDICTED FORCE VALUES IN KIPS ID REQUIRED PRESTRESS - FORCE PREDICTED 95% OF PREDICTED 90% OF PREDICED (MRPF) FORCE (PF) (0 95PF) (0 9PF) , D129 584- 645.21 612.95 580.69 i O 3.0 AD.lACENT SURVEILLANCE TENDON DATA ; TENDON MINIMUM PREDICTED FORCE VALUES IN KIPS ID REQUIRED PRESTRESS FORCE 95% OF PREDICTED 90% OF PREDICED - I PREDICTED (MRPF) FORCE (PF) (0.95PF) (0.9PF) , Dl 28 584 645.21 612.95 580.69 Dl 30 584 645.21 612.95 580.69 4 s O 1
bC)b I tl; PSC PROCEDURE SQ 11.1 ! Page 3a of 4 l c i
- 3. EAllSADISSUcLEAR PLANT 25TILYIAR 17Til PERIOD) $URVEILLANCE RETENS10NING_ !
DATAEQfLDEIENSIONED TENDONS TO AQflRE ELONOAllOS DATA. ; AT INSTALLATION RETENSIONING CilART - l TENDON Force in Kips Amt. Force in Kips ELONG. IN INCL {ES 11EYOND of PTF PTF OSF PTT OSF J50 600 ORIO l (KIPS) (KIPS) ELONO
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(KIPS) Dl 29 150 6 830 89 -149 821 2.54 5.71 8.50 88 147 812 2.59 3,79 87 146 802 2.65 5.88 ; i
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e
h i h11 TO: Paul C. Smith, Precision i Surveillance Corporation p v FROM:
.W RESmith /
L A-chrader, Palisades DATE: September 5,1997 i
SUBJECT:
PALISADES PLANT,25 YEAR TENDONS SURVEILLANCE i ADDITIONAL SCOPE WORK CC: HLLinsinbigler, Palisades Internal RBKasper, Palisades Correspondence JKFord, Palisades GES*97*017 RAGambrill, Palisades This letter authorizes PSC to perform the specific additional work described. All i work shall be in accordance with Consumer's Energy contract for the Palisade's 25 Year Tendon Surveillance and the rates contained in Exhibit B. Specifically, the additional scope items are:
- 1. Repair 5 bottom vertical grease can leaks in the tendon gallery. The specific locations are V 20,V 36, V 86, V 176 and V 306.
O 2. Repair 1 top vertical grease can leak at V 66 (confirm location).
- 3. Repair up to 2 additional dome or hoop grease cans at buttress A.
Inspection of cans located behind installed sheet metal is required to determine specific locations of leakage.
- 4. Perform detention continuity test and wire tensile testing for V-248 due to missing button heads.
- 5. Grease stain cleaning for approximately 100 sft of containment surface at various locations as designated and approved by Consumer's Enejgy.
This scope shall be planned, scheduled and worked immediately. ShoyId you have any questions regarding this authorization, please advise. l O
PSC % PRECISION SURVEILLANCE CORPORATION 5 3468 WATUNG ST. EAST CHICAGO,IN 46312 (219) 397 $826 FAX (219) 397 5867 TO Y C) T/ feir>/
&w< ut $w SUBJECT PSC PROCEDURE SQ 6.1 INSPECT FOR WATER PROJECTI __/74ceMS UNIT /t / SURVEILLANCE /I W# _
Per PSC Procedure SQ 6.1, Section 11 "The owner or his agent shall be formally notified when water, regardless of quantity, has been detected during the in-service inspection." This is to notify you that water was found int Tendon / V- 2/, , Endt 8 nh , Locationt &rrer Quantity of sample obtainedt A/we Description of Conditions MrcA va-&,a akr berasweh A Mw NAA* er s kru dur hf7NYoh c/At Astrax w~ &?rowMAM, O V Per PSC Procedure SQ 6.1 this water is described as follows: Section 10.1 " Observable Moisture" (less than 8 ounces) Section 10.2 "Significant Moisturet (greater than 8 ounces) Any questions and/or comments, please advise the undersigned. AYbYb Signature
/stk N. '
[ /S W 7 Title Date rh N~] water.not
. - . - ._- _ = . - - -
ERECISION SURVFJLLANCE CORPORATION 3468 WATUNG ST. EAST CHICAGO, IN 46312 ; (219)397 5826 FAX (219) 397 5667 O d TO: krtTH SNTH to o nuuos 96uan
SUBJECT:
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER PROJECT: 9AtJSADir5 UNIT #: I SURVEILLANCE /: ) Per PSC Procedure SQ 6.1, Section 11 "The owner or his agent shall be formally notified when water, regardless of quantity, has been detected during the in-service inspection." This is to notify you that water was found in: Tendon / b2- F/ , End Shb9 , Location: ptAA A R ot T A.F5 r Quantity of sample obtained: bcWe ou %tt To enAu> sam /LE Description of Conditions u>A r rt_ war Ocrrc_TrA JDA thG CA A> / ri/o#6 BtuWusc FAoM ( oLOT/t SPOh. O ///_Ok EMMrL9 7 O 'L , o#s72(AB. O Per PSC Procedure SQ 6.1 this water is described as follows: Section 10.1 " Observable Moisture" (less than 8 ounces) Section 10.2 "Significant Moisture: (greater t.han 8 ounces) Any questions and/or comments, please advise the undersigned. Ab
'Signatu're #
d.C./DSPFt7oA O*79 Title Date I water.not
- . . _ . - . . - - . . - . - . , . . _ - . _ , . _ . .. __ _.. .- .~. - _ . . _ .
i 6 consernersamarry) i O A CMS inergy Camory faksaces N.cw Plant 17160 BM Stat kkmord MrQ%st b Courtl Mt 4%M3
- Aug. 5,1997 i
i Bill Caner, ! PSC,QC i Industrial 16A produced by Viscosity Oil is not approved for use in potentially contaminated systems at Palisades Plant, however; EPA 2000 is approved and recommended for use with these systems. f T. P. Neal , C & RS Environmental Spysr. t t ( O .
_ _ _ _ . _. _ _ _ _ _ _ _ _ _ _ _ _ ~ = bic/ IO 4 sm- , , Author: George E. Schrader at CPC-PA1 Dates 8/12/97 10:58 AM Priority poreal Receipt Requested To: Keith B. Smith at CPC-PA3 CC: Robert A. Cambrill CC: Judith K. Ford CC: Brian W. Hohman CC: Daniel P. Fadel dubjects Tendon V-248 Button Heads
------------------------------------ Message contents ------------------------------------
1 have obtained a copy of C*S1, Post-Tensioning Field Quality Assurance 1 from Cartridge and Frame 0145-2061. This document records all button heads as satisfactory for V-248. A revie0 pf the 1, 3, 5, 10. 15 and 20 ear tendon surveillances indicater V-248 has not been tested or nopected since initial installation. V-248 was not affected by the steam generator replacement project. Based on this information, V-248 should be detensioned and tested in accordance with the PSC procedure.' schedule and costs will need to be adjusted appropriately. Give me a call at 2413 to discuss this issue further. \ F b U
CALCULATILN N3:i PSC Nocio6en survoeiience Corporetion 1 SAFETY RELATED NON' SAFETY RELATED PAGE OF l C) '" lo n 1 l l t bI fd/TNb/ITH hdl 77/* 9 7 cower %r s. v 1 Susqraer : buv.) V/zl, l fen. PSd. /SweQs/M S41.0, S&c. /E .'f. b' Ge'sc14L A r4 v <W68 4// Tof*/* vat.uct dxMeb$ 7WG
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' I TORM 12.S.C PSC Formerly j RAM /JAC% CALIBRATION RECORD -
traryto Surveinanct i ! j O, PROJICT f44 ifh7Cf CONTRACT /PAAT NO. M6o#7 l Jack Description _ }VPG604) Size 980 Tons Regiscar No- ##'/ , Theoretical P.am Area. I i#' 45 Max.-Pressure 8880 PSI TELEPPAlf Register No. N 3 V- cons tanc 32991,2. Calibrating Device f t*attbracine Cauee__ llEl$? Re*ttster No. $?~9402- ((?cY' '?- H-*
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P.av Daea By 71Mb '?//f/M 'IIIKES
. S A/ /A l Ma'an Ra$t Area _l98 579 sq.in, dN7.flV Kipt Agency. N/A _ D_ata N/A ._ f Computed By _ / ,A M2 -cadM-- _
QC Check [#b48 'I 1itla $_zf_L 7 ~~ M * ? Date'l* N *f7 TLt1e OO $$- _ _ _ _ DatrD /$'97 5 i Target PST Caure Readine PSI toad Cell Readout COMMENTS -r F. ') 8 Run I 10stT1cu I k. ' j , Iooo lo I/ ~ l Foo 15to ~94t i
').000 2.0to - I f . 50 2.500 A5lo -
14.JC 3000 3a IG - l'7 30 . 3500 3Flo 2.o. I C _ 1 yait - 2. J .o y 4 Veoo , 45o o V5/4 - 2 5.99 So a o , Soos - 25.81. Rua z, Fosi:loN 3" ; l,,o ; ,, y 7,9 y 150 0 l5/o - S 60 2000 2008 - It.48 1700 25I0 - ly. ] C . 3000 _3 0 t.3 I'7 28 3700 3 T* G - zo./y 23.cy
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lSoo I 50 8
- 9. c a 2000 Zoty . - II,72.
2500 2 fo g -
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3000 3oo9 -- I'7. z G 3500 __ 3 St o -- 20. /C , topo yo // l . 2 7,04 o ' Yfe? -i 2586 4'500 - Scot F*o9 l - 2.8 54
. .__-~.-...t_._ . . - - , _ _ _ _ ~ . . _ . , . - . _ _ _ , _ - , . , _ _ _ . . - . . . _ . _ _ - . _ , , . _ _
xy JACK CALIBRATION - LINEAR REGRESSION ANALYSIS ' PROJECT PALISADES ' CONTRACT NO. N607 JACK DESCRIPTION: DUDGEON TONS: 850 REGISTER NO.: 6001 THEORETICAL RAM AREA (sq.in): 190.45 MAX PRESSURE (psi) : TELEDYNE REGISTER NO.: 32991.2 O CALIBRATING CALIBRATING GAUGE DEVICE USED: DESCRIPTION: HE!SE 4724 CONSTANT = REGISTER NO.: S7-8462
.............. INPUT..............
ACTUAL GAUGE LOAD CELL COMPUTED READIMG (psi) READOUT FORCE (k) 1011 5.78 190.689 1510 8.62 284.384 2010 11.50 379.399 2510 14.36 473.754 3016 17.30 570.748 3510 20.16 665.103 4011 23.04 760,117 4516 25.98 857.111 5005 28.82 950.806 1004 5.74 189.369 1510 8.60 283.724 2008 11.48 378.739 2510 14.36 473.754 3013 17.28 570.088 3506 20.14 664.443 , 4010 23.04 760.117 4509 25.96 856.452 5009 28,84 951.466
, 1007 5.74 189.369 \ 1508 8.60 283.724 2014 11.52 380.059 2508 14.34 473.094 3009 17.26 369.428 3510 20.16 665.103 4011 23.06 760.777 4507 25.96 856.452 5007 28.84 951.466 THESE READINGS HAVE BEEN OMITTED FROM THE FINAL COMPUTATIONS ERRORS IN JACK CALIBRATION l ERROR.IN STANDARD ............... 0.0100 ksi INTERPOLATION IN GAUGE .......... 0.0000 kai ACCURACY OF GAUGE ............... 0.0000 kai ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ......... 0.0000 kai 1 1NTERPOLATION IN FIELD GAUGE .... 0.0050 kai l ACCURACY OF MASTER .............. 0.0100 kai ACCURACY OF FIELD GAUGE ......... 0.0275 kai j ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............. 0.0050 kai ACCURACY ERROR .................. 0.0275 kai MAXIMUM GAUGE READING USED ................ 5.0090 kai
(~'g ** FORCE (k) = 190.559 (sq.in.) X GAUGE READING (ksi) -3.514 (k) ** CORRELATION = 0.99999573 N/NO= 1.0000 (NOT < .66667) MAXIMUM ERROR RATIO IN JACK .......... .0083 ' MAXIMUM ERROR RATIO IN GAUGE ......... 0084 MAXIMUM TOTAL ERROR RATIO ............ .0118
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RAM /JAC% CALIBRATION RICOP.D T07.6 12.S.C PSCFemny ; l inryto tuneltanes i ; p.j P P.0 JECT M c - Po ,c_. m a CONTRAC;/PAA; 30. i pg,g 7- I Jack Description
/1'9A w ' $1:e s' m Tens Register ;to 4#8/
Theoreci:a1 F.am Area # M v 'T"' MA:t. Pressure 5M~ BO PSI > i Calibratics Oevice 77t r1>m/-- Re gis t a r !!o . f/ 7. t </ Constant is m.a i _C;f_ih t a t t.1t_Ca u t e_ A'fM'* R e tt s t e r N o . 57-3 rM Dat e JW s?-y@ Rav Data By b.MM // - P - P 7 '#IT::!S S M//7 Pe'an Ra$1 Area Ro. SV sq.is. )
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QC Check. NMNb __ f Title $aarer*Ha'cnt Data !* . '1 D ~ Title hGA QA DateIO*9'tT Tirret PSI cauee Readine PST l toad Cell Rendeut COMMENTS ; f f,,,,, l fm f
- g 2,,2 RW / POSITION / 'd
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JECK CALIDRATION - LINEAR REGRESSION 1.NALYSIS PROJECT JOST PALISADES CONTRACT NO. N607 JACK DESCRIPTION: DULGEON TONS: 850 REGISTER NO.s 6001 THEORETICAL RAM AREA (sq.in): 190.45 MAX PRESSURE (pai):r e REGISTER NO.: 4734 CONSTANT = 32991.2 (/f') s- CALIDRATING CALIDRATING GAUGE DEVICE USED: DESCRIPTION: HEISE TELEDYNE REGISTER NO.: S7-8462
.............. INPUT..............
ACTUAL GAUGE LOAD CELL COMPUTED READING (pai) READOUT FORCE (k) 1027 5.82 192.009 1520 8.62 284.384 2007 11.44 377.419 2510 14.32 472.434 3015 17.26 569.428 3513 20.16 665.103 4021 23.10 762.097 l 4512 25.98 857.111 5012 28.86 952.126 1017 5.78 190.689 1515 8.62 284.384 2007 11.48 378.739 2522 14.42 475,733 3013 17.28 570.088 3521 20.24 667.742 4025 23.16 764.076 4513 26.00 857.771 5019 28,94 954.765 1009 5.76 190.029 ( 1507 8.60 283.724 2017 11.56 381.375 2508 14.38 474.413 3024 17.36 572.727 3521 20.26 668.402 4006 23.08 761.437 4517 26.04 859.091 5007 28,86 952.126
* - - THESE READINGS HAVF BEEN OMITTED FROM THE FINAL COMPUTATIONS EARORS IN JACK CALIBRATION ERROR IN STANDARD ............... 0.0100 kai INTERPOLATION IN GAUGE .......... 0.0000 kai ACCURACY OF GAUGE ............... 0.0000 kai ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ......... 0.0000 kai INTERPOLATION IN FIELD GAUGE .... 0.0050 kai ACCURACY OF MASTER .............. 0.0100 ksi ACCURACY OF FIELD GAUGE ......... 0.0275 ksi ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............. 0.0050 kei ACCURACY ERROR .................. 0.0275 kai MAXIMUM GAUGE READING USED ................ 5.0190 kai e,
** FORCE (k) = 190.988 (sq.in.) X GAUGE READING (ksi) -4.740 (k) **
'- CORRELATION = 0.99999177 N/NO= 1.0000 (NOT < .66667) MAXIMUM ERROR RATIO IN JACK .......... .0110 MAXIMUM ERROR RATIO IN GAUGE ......... 0084 MAXIMUM TOTAL ERROR RATIO .........,.. .0138 ' t WCWh,rsv P 9 ?? 6a^'PO Pr: /p / C 1< 7 hrr *. /. 7 9 c'nuo M N47E:
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\_ / PROJICT f4L(fAlfji CONTRACT /PART NO, M607 #
Inryco $vnedf ance i J.2ck Description } UP6E CM Si:e 880 Tons Register No- l'##I-Theo ecical Rats Area l I#' 45 Itu. Pressure I##o PSI
':aliorating Device TELC VMC Register tio.. 'l'93 V Constanc3299s,2. ,
Calibratine Caure _l[h[6 Regis ter tio. 57,SVI2. [$#t #[ 7-II-a #
' ~
Rav hts tv 7/ b 7v' '7//Y/h E T:!ISS M/4 F.ean Ra$:-Area 190,51/ sq.in. n N 9'io R.ipo rgency d/A cace, N/A . Computed By [moM//M / 't- # -- . QC Check M / d b dN ittle_ _ (M &: _ _
. Dg e] S T T1t1e_ p $ d-* Dat e (*/ YF7 CO:"y. r.iTS Tarvec PSI Cauce Readine PSI f 1,oad Cell Rendeut l000 l o 13 -
J. ') L/ RW l POSITION /k" l fo o lJo7 - S.52 '
'A 0 0 0 2o07 -
Il.Yo 7.500 2SJV ~ ly,42-3000 3 0if - I!?.Lo 33oo '.) 5o 3 2o .0 V . 4o19 47.',78 A t/ coo l
'A VSo o 45o8 -
- 2. S.8 Y .
So o o 50(5 - 2 9.1'c
"" 3- # S121 8 '"
looo l loo 8' l -
.E ') o l50o I S o5' ~ S-52. -
2000 20t4 - IIM9 ,,_. 27oo 2.5 10 l - I +. 3 L 3000 '3as1. l - } 9. 2.y 3foo 75I2. l 2o.lo ~ ~ ~
+oao yoIy -
23-iE22n 4'?)Nh '
+50 0 47t) - 25.To ~ "^
' ~ ~
~
So o o Too$ - 2i.VC' Yt
)ooo l loIo l - ),- {t RUN_,i,,I,_., POSITION
'~ '
l lFoo 15 8 l- - F.58 2000 1015 l -
- 11. 5 0 2500 L %f> ? l - tw yo 3000 '30o5 l -
19.25 3500 3SoG l - Lo.s c Yooo 40to l " 13.08
'v ) l[500 ?
If FlI l 2 C.bo 5000 Tot o l - 2.9 58 _,_ i
JACY CALIBRATION - LINEAR REGRESSION ANALYSIS t PROJECT PALISADES CONTRACT NO. N607 l JACK DESCRIPTION: DUDGEON TONS: 850 REGISTER NO.: 6002 THEORETICAL RAM AREA (sq.in): 190.45 ( i CALIBRATING DEVICE USED: TELEDYNE REGISTER NO.: CALIBRATING GAUGF DESCRIPTION: HEISE MAX PRESSURE (psi) : 4734 CO~9 TANT = 32991.2 REGISTER NO.: S7-8461
.............. INPUT..............
ACTUAL G/UGE LOAD CELL COMPUTED READING (psi) READOUT FORCE (k) 1013 5.74 189.369 1507 8.52 281.085 2007 11.40 376.100 2534 14.42 475.733 3015 17.20 567.449 3503 20.04 661.144 4017 22.98 758.138 4508 25.84 852.493 5015 28.76 948.827 1008 5.70 188.050 1505 8.52 281.085 2017 11.48 378.739 2510 14.32 472.434 3012 17.24 568.768 3512 20.10 663.123 4017 22.98 758.138 4513 25.90 854.472 5008 28.76 948.827 1010 5.72 188.710
.( 1508 8.58 283.064
2015 11.50 379.399 2517 14.40 475.073 3000 17.28 570.088 3506 20.16 665.103 4010 23.08 761.437 4511 26.00 857.771 5010 28,88 952.786
- THESE READINGS HAVE BEEN OMITTED FROM THE FINAL COMPUTATIONS ERRORS IN JACK CALIBRATION ERROR IN STANDARD ............... 0.0100 kai INTERPOLATION IN GAUGE .......... 0.0000 kai ACCURACY OF GAUGE ............... 0.0000 kai ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ......... 0.0000 kei INTERPOLATION IN FIELD GAUGE .... 0.0050 ksi ACCURACY OF MASTER .............. 0.0100 ksi ACCURACY OF FIELD GAUGE ......... 0.0275 kai ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............. 0.0050 kai ACCURACY ERROR .................. 0.0275 kai MAXIMUM GAUGE READING USED ................ 5.0150 kai
,, ** FORCE (k) = 190.511 (sq in.) X GAUGE READING (ksi) -4.970 (k) **
'(ml CORRELATION = .0.99997823 N/NO= 1.0000 (NOT < .66667)
MAXIMUM ERROR RATIO IN JACK .......... .0072 MAXIMUM ERROR RATIO IN GAUGE ......... .0084 MAXIMUM TOTAL ERROR RATIO ............ .0110 Cdero 9Y'f ,p,,/k:q/,. ynt ,'1 ,' A y*7 CHcepc a,y: /C h n 7 v.,p
, . o TO'RM 12.8.c PSC Formedy RAM / JACK CA1,IBRATION RICORD l l Inryco survedrance i C3 PROJEC f fumare CONTRAC/PART NO. wof __
l A Jack Descripeton Deurus Size # 4~e Tons Registe; No. 4MMI j Theoretical Rsm Area /##, Fr* Ma:c. Pressure Tom PSI Calibracing Device 78, e m ,w- Register No. WrA/ Coas tan a. .ss 9/. J Ca lib ra tin e Ca u c e_ . Nn.r n- _;_ Recister No. . #7 .Pfd,,t. Datem e-At? # MTNES$ , YltA Rau Data By Mean Ram Area
- h. ... f b $ - A'!-7,i;&99Eipo l9/.19~1 sq.in.
- c. - P ?'
K' , Agency M/A Date A///f ' M./ C' d Computed By QC Ch ck M'%~ : Da':e _ /e;7d, Tiele fM , C + d '_ I Title k([4 fe,M __ Da t e / * *7;17_,_ cauce Readine PSI t.oad Cell Rendout C0WrJTS Tarttee PSI seen spjpg
-f,y2 RCU / 2051210N /W i
/fots /3b.E ~fuSA
.n orvs 2007 ~// A a2
.sios 2.$~b9 " J'/. 4.?1 8tv4 - Jyr.3 fr
. sees
.4 c?vs DSDf - 20.s#
<rre 4//Af ~2.! D2
~s. U n vs Al24~~ l .- 24.8 n S~r/V !371D.6~~~ - 3J,P6 RUN A POSI;10N 3" j j ,
/6"ro M7A -
Pr 6 t
.Br$0 DD/3 -//. d".'L
. 2 S*/* D # /4/, Y'd fcte 3nos .981s - / 7,.i?4/
BS*rn Afi2 - J02 V WCl'0 ///9/8' ~ ).9 i de /
'/ftP NW # A d.b 6
$~tvv S'? O y - 2J'. 90 .
RUN 1 20SLT10N 4/S'2 * -
. ,, p g ,,. , _ -. gg
'/Sh$ 26~~//
-E4/
.cesg Af42- - n, $~r
?rsn 25"j% - /W, W ,
3rvso _97208' - / y. 9/2 i 9A'7k'9 .YS"]3 l # A0.2V O) f ., ') mo . .iew f I
-23.a.
~
,. nw .6"iks- I - 3'.R P V
JACK CALIDRATION - LINEAR REGRESSION ANALYSIS PROJECT POST PALISADES CONTRACT NO. N607 JACK DESCRIPTION: -DUDGEON TONS: 850 REGISTER NO.: 6002
,_ THEORETICAL RAM AREA (sq. in) : 190.45 MAX PRESSURE (psi) :6 o '
( REGISTER NO.: 4734 CONSTANT = 32991.2
)CALIBRATINGDEVICEUSED: TELEDYNE
\_/ CALIBRATING GAUGE PESCRIPTION: HEISE REGISTER NO.: S7-8461 '
.............. INPUT..............
ACTUAL GAUGE LOAD CELL COMPUTED READING (psi) READOUT FORCE (k) 1009 5.72 188.710 1503 8.52 281.085 2008 11.42 376.760 2509 14.32 472.434 3014 17.16 569.428 3509 20.14 664.443 4008 23.02 759.457 4515 26.00 857.'71 5005 28.86 952.126 1019 5.82 192.009 1510 8.62 284.384 2013 11.52 380.059 2510 14.40 475.073 3015 17.34 572.067 3513 20.24 667.742 4018 23.16 764.076 4514 26.06 859.751 5008 28.90 953.446
/; 1017 5.80 191.349
( ,) 1511 8.64 285.044 2012 11.54 380.718 2516 14.44 476.393 3008 17.30 570.748 3513 20.24 667.742 4014 23.16 764.076 4515 26.08 860.410 5008 28.94 954.765 THESE READINGS HAVE BEEN OMITTED FROM THE FINAL COMPUTATIONS ERRORS IN JACK CALIBRATION ERROR IN STANDARD ............... 0.0100 kai INTERPOLATION IN GAUGE .......... 0,0000 ksi ACCURACY OF GAUGE ............... 0.0000 kai ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ......... 0.0000 kai INTERPOLATION IN FIELD GAUGE .... 0.0050 kai ACCURACY OF MASTER .............. 0.0300 ksi ACCURACY OF FIELD GAUGE ......... 0.0275 ksi ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ...... ...... 0.0050 kai ACCURACY ERROR .................. 0.0275 kai MAXIMUM GAUGE READING USED ................ 5.0080 ksi f~s ** FORCE (k) = 191.287 (sq.in ) X GAUGE READING (ksi) -4.899 (k) ** k- CORRELATION = 0.99998547 N/NO= 1.0000 (U3T < .66667) MAXIMUM ERROR RATIO IN JACK .......... .0105 MAXIMUM ERROR RATIO IN GAUGE ......... .0084 MAXIMUM TOTAL ERROR RATIO ............ .0134 6'AlvfrP JY' Y/C h*l~ JW - M-7~ 9) 6kth),By: 5 .
... .. i
. (h f
' TORM 12.8.0 PSC rermerly i 1 RAM / JACK CALIBRATION RECORD
~
~ Inryto soneiname I O 6@ 7 id, PROJICT 90LIS A%5 CCHTRACT/PART ilo.
I; 1 Jack Description E l M- Size $f30 Tons Register No 9/0 7 i Theoretical Ram Area IN.43 u,x pre..ur. 3300 rsI i Calibrating Devica 'l'I LE D YO E. Register No. '/734 constant 32 % I .2- [ C ! Calibrating cause HFI5L _ __ Regeeer No, s 7 2 M,2. #e'e v.2#.ee - r RavDataByfh[ d*b 2/'v/9S VITNE55 NA , sq$1n. K= S7'A K.ips Agency #/Af .., _ Date N/A Me'an Rai Area dW O'$ Cotsputed By / C I ,' QC Check NMdbv Tiete herne;' Ha Aene .oneeVALln ritte MJ A. A. once?IS99
'.oad Cell Reedout COMCITS
- Target PSI Cauce Readine PSI- 1 lOl1
- 1 88 RW I _ POSITION .Z "
l600
,g y 9 uyg- - . - . .. . . .
i 1000 3006 -II.48 4000 4@ez - If36 5 000 COOS * ~ 19. 28 l LCCO 40II - 2 3. l b 7ece 7022 - 2 '/ . /1 :
).
_ y, y aw s. Postn os 4" > fggg fgjg 1eco zwH, - 4 LB 20ld 3D09 - II . S'b 400G- 4meb - 15 46 . 5000 $*604 I9.36 6000 60V2
~
23 26 1GLk:1 '1014 " 2 '7.10 s l
" *- r sI n os A" --
l
-3.84
'1000 /0Il 2crac Mer "
- 9.68 t
?Ne 300R, I -II.58 '
9826 460s" ~ IS". W . Cmo I foe 3 10. 3 4 CAto 60/0> ~ 2 3. 2 C 1CN 1GI 3 - 2 '? . 0 8
) fl :
l
~
l
Elo JACK CALIBRATICN - LINEAR REGRESSION AN;sLYSIS PROJECT PALISADES CONTRACT NO. flb N607 JACK DESCRIPTION: PINE TONS: 600 REGISTER NO.: 9187 THEORETICAL RAM AREA (sq.in):
/c) \~)
la9.43 CALIBRATING DEVICE USED: TELEDYNE REGISTER NO.: MAX PRESSURE (psi) : 4734 CONSTANT = 32991.2 CALIBRATING GAUGE DESCRIPTION: HEISE REGISTER NO.: S72662
.............. INPUT..............
ACTUAL GAUGE LOAD CELL COMPUTED READING (psi) READOUT FORCE (k) 1012 3.80 125.367 2016 7.68 253.372 3006 11.48 378.739 4002 15.36 506.745 5005 19.28 636.070 6011 23.16 764.076 7022 27.12 894.721 1012 3.86 127.346 2016 7.68 253../2 3009 11.56 381.378 4006 15.46 510.044 5004 19.3G 638.710 6002 23.26 767.375 7014 27.10 894.062 1011 3.84 126.686 2005 7.68 253.372 3008 11.58 382.038 4005 15.44 509.384
T 5003 19.34 638.050
(' Q 6010 23.25 767.375 7013 27.08 893.402
- THESE READINGS RAVE BEEN OMITTED FROM THE FINAL COMPUTATIONS ERRORS IN JACK CALIBRATION ERROR IN STANDARD ............... 0.0100 kai INTERPOLATION IN GAUGE .......... 0.0000 ksi ACCURACY OF GAUGE ............... 0.0000 kai ERkORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ......... 0.0000 ksi INTERPOLATION IN FIELD GAUGE .... 0.0050 ksi ACCURICY OF MASTER .............. 0.0100 kai ACCURACY OF FIELD GAUGE ......... 0.0275 kai ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............. 0.0050 ksi ACCURACY ERROR .................. 0.0275 ksi MAXIMUM GAUGE READING USED ................ 7.0220 kai
** FORCE (k) = 128.048 (sq.in.) X GAUGE READING (ksi) -3.758 (k) **
CORRELATION = 0.99998703 N/NO= 1.0000 (NOT < .66667) MAXIMUM ERROR RATIO IN JACK ......... .0121 MAXIMUM ERROR RATIO IN GAUGE ......... .0060 MAXIMUM TOTAL ERROR RATIO , . . . . . . . . . . . .0135
) COMPUTED BYi /C [ DATE: fy CHECKED BY:
![
27-tr-f7 D
.- ._ .- - . - - ... .. - . _ . . - . - - - . . _ . . - _ - - ~
- . . ~ . . - - .
! ,8 y *i.'..
. s.
. Ilh I N PSC Formedy ;
RAM / JACK CALIBRATION RECORD TO'RM 12.8_.C l Inryto Surveillance I i PROJECT Asr /wzeus; CONTRACT /? ART NO. __gyff (
-4 Jack Description Or 51:s 4/4 Tons Register No. fM7 !
Theoretical Ram Area /,#f.M/ Ma:c. Pressure ._ff// ?$I , Calibracing Device 77/nwe Register No. 4'71</ Cons tant a.799/, 3 Calibratine Cau _ ffgfe Rettster No. AY-FN2 . Dsc e ger J6- 7.rp _ Raw Data By b *!A - /# /- 9 ~7 tTITNESS AYA Mean PE Area /#. 4 V[ sq.is, l*[.499 Kip $ Agency M/A Date Al/4 ' Computed By A/C 2~/4 QC Check 7b > TtcLe Ibadk&4 cat Date.l*- M ') 'itle W. . Q 4 jf_ , Tareet PST Caure Readine PSI ' t.oad Cell Rendout CO M TS
/ rep zdD 9
- A , 91. RUN / FOSITION .g ms .HOf - 9,72 3res 2e> 4~ -/),7L werr 400.1 -sfAV
&n* 44~ 0sg. - /9i 67) ,
/A'o /v002 ~ A .9JD Mvw' 7A0 l - 2) *?r e2c.Y
,y,, ,py 5-- 1 ,fpp RUM L EOS1 10N 9'"
.1%"e .200Y " 2 C-3m 2nn V -si.70
'/ft8 YADf' ~/Sdi>2-A Y'n DD9 - l t?,p~2--
letk* l'D $ V #M Y2. 7w _ 7Dn-t D7 3s 3,pp RUN .3 POSITION /e
- m, ,g kW ADDY "
-9.20 kv> > 2002 -n , & t.
/MM *Y/203 - M.3*S ,
frtv' l n~ d / - /0,y,7 AA'h /s00 Y l ~ ff. .*39' ww . - ym l -.oyas i l
JACK CALIBRATION - LINEAR REGRESSION ANALYSIS ( PROJECT POST PALISADES CONTRACT NO. N607 JACK DESCRIPTION: PINE TONS: '600 REGISTER NO.: 9187 7x THEORETICAL RAM AREA (sq. in) : 129.43 MAX PRESSURE (psi) : 9ac l 1 CALIBRATING DEVICE USED: TELEDYNE REGISTER NO.: 4734 CONSTANT = 32991.2
\> CALIBRATING GAUGE DESCRIPTION: !!EISE REGISTER NO.:
S7-8462-
.............. INPUT..............
ACTUAL GAUGE LOAD CELL COMPUTED READING (psi) READOUT FORCE (k) 1009 3.92 129.126 2001 7.78 256.672 3015 11.72 386.657 1003 15.58 514.003 5002 19.50 643.328 6003 23.40 771.994 7001 27.28 900.000 1025 4.00 131.965 2004 7.82 257.991 3004 11.70 385.997 4008 15.62 515.323 5003 19.52 643.988 6004 23.42 772.654 7002 27.32 901.320 1002 3.90 128.666 2004 7.80 257.341 3003 11.66 384.677 4003 15.58 514.003 ( \ 5001 19.48 642.669
\ss) 6004 23.38 771.334 7002 27.26 899.340
- THESE READINGS HAVE BEEN OMITTED FROM THE FINAL COMPUTATIONS ERRORS IN JACK CALIBRATION ERROR IN SThNDARD ............... 0.0100 kai INTERPOLATION IN GAUGE .......... 0.0000 kai ACCURACY OF GAUGE ............... 0.0000 kai ERRORS IN GAUGE CALIBRATION INTERPOLATION I: MASTER ......... 0.0000 kai INTERPOLATION IN FIELD GAUGE .... 0.0050 kai ACCURACY OF MASTER .............. 0.0100 kai ACCURACY OF FIELD GAUGE ......... 0.0275 kai ERRORS IN FIELD USF DF GAUGE INTERPOLAT10N ERROR ............. 0.0050 ksi ACCURACY ERROR .................. 0.0275 kai MAXIMUM GAUGE READING USED ................ 7.0020 kai
** FORCE (k) = 128.646 (og.in.) X GAUGE READING (kei) -
0.489 (k) ** CORRELATION = 0.99999720 N/NO= 1.0000 (NOT < .66667) MAXIMUM ERROR RATIO IN JACK .......... .0045 MAXIMUM ERROR RATIO IN GAUGE ,........ .0060 MAXIMUM TOTAL ERROR RATIO ............ .0075 (a %.T.%Ihv j COMPUTED BY: [ g g ./. DATE: f 7.<g ; CHECKED BY: D
=
9
_ _ _ _ . . _ _ . . _ _ _ _ _ _ _ _ . _ . . . _ _ _ . ~ _ _ _ ___ - _ . _ - 1., g
. . o
' RAM /JACT, CALI2 RATION .ECOD TO'RM 12.8.c PSC Formerly j inryco Surveillanct i PROJ%CT ,_ fur /x$ CONTRACT /PART NO. NG ol
' Jack Description 8d 51. /0 Tons Register No I'/ol Theoretical Ram Area _ 9* 4 Max. Pressure 4 ~/'# PSI Calibrating Device M rca re,c Register No. 451/ Constanc S M y-y-co
- CaLibratine Caute_ NCST ,
Regtster No. 89 alm 0 Da t e w -+r-AP-
-Rav Daca By u' o AM 9 7 tiITNESS _ #/A w -.
He'an Rain Area / 5l. 7 sq.in. K' o 02 _ Kip /.gency M/4 Date N/A ~ Computed By A C 2 */ QC Check _ I' Title __.,,[/ mer &6g ed Date_'*I-O Title._$*A,fA' _ __ Date 10[(/f 9_ Tareet PSI Caute Readine PSI Lead Cell _ R,,e,_n,d out COMMENTS EUN / POSLT10M _9 "
/000 }D / 2 3. ) $~'
A _ he 1 9, f'/ '
= 2nn d//'?f K0 /2n '
/?.dn CrP 9) M /S,/s" dren /snu /4 Sf2
'7/ty) l 78 0 </ NA :, y:c-JTen l enni l Asu, sr<o l ers l g,,99 RUN l' 205L;LOS s
p,y, ,p, , l 3, y M/f A0DJ 6, @ 9.,74-Mr0 "An n2 4"0 6d14 /9.M s!.W -A*A A > /b20 fan /s0 n'.
//.Jr)
M . . ._ YOO </ 2A YS"
*# b,ZMh d C7e~~~
f era l se,--a p ,, , p RUM 3 POS1Tros 9" .- strt> I son l 3,3 p JPG-R0 TS" l" 6,50
+
M0 bra D- l 94 0 ' xes ' N'DW l /nfr~ ' cvv> l- O hr* l sp. M ()j . wo se oc, l / 9. m .
.)
we - 7000 l <<<R. 3 0 0 00 9'O S8 'i M ,36'
- 1570 St(0?^ l n c :7 ?
J . . .
EH JACK CALIBRATION - LINEAR REGRESSION ANALYSIS PROJECT PALISADES CONTRACT NO. N607 JACK DESCRIPTION: PINE TONS: 16 REGISTER NO.: 7702 gS THEORETICAL RAM AREA (sq. in) : N/A MAX PRESSURE (psi) : sse .
) CALIBRATING DEVICE USED: 25 TON CELLREGISTER NO.: 9321 CONSTANT = 500 CALIBRATING GAUGE DESCRIPTION: HEISE REGISTER NO.: S9-2226:
.............. INPUT.'.............
-ACTUAL GAUGE LOAD CELL COMPUTED READING (psi) READOUT FORCE (k) 1002 3,25 1.625*
2001 6.50 3.250 3001 9.80 9.900 4000 13.00 6.500 5000 16.15 8.075 6000 19.30 9.650 7004 22.45 11.225 8001 25.40 12.700 8500 26.90 13.450 1001 3.20 1.600* 2001 6.50 3.250 3003 9.75 4.875 4002 12.90 6.450 5031 16.20 8.100 6016 19.30 9.650 7004 22.45 11.225 8047 25.75 12.875 g- 8339 27.20 13.600 ( ; 1037 3.30 1.650* N/ 2055 6.50 3.250* 3022 9.60 4.800* 4015 12.85 6.425 5018 16.00 8.000 6006 19.00 9.500 7000 22.20 11.100 8053 25.35 12.675 8506 26.75 13.375 THESE READINGS HAVE BEEN OMITTED FROM THE FINAL COMPUTATIONS ERRORS IN JACK CALIBRATION ERROR IN STANDARD ............... 0.0100 kai INTERPOLATION IN GAUGE .......... 0.0000 ksi ACCURACY OF GAUGE ............... 0.0000 ksi ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTER ......... 0.0000 ksi INTERPOLATION IN FIELD GAUGE .... 0.0050 ksi ACCURACY OF MASTER .............. 0.0100 ksi ACCURACY OF FIELD GAUGE ......... 0.0275 ksi ERRORS IN FIELD USE OF GAUGE INTERPOLATION ERROR ............. 0.0050 ksi ACCURACY ERROR .................. 0.0275 ksi MAXIMUM GAUGE READING USED ................ 8.5390 ksi ()
'~
** FORCE (k) = 1.567 (sq.in.) X GAUGE READING (ksi) 0.172 (k) **
CORRELATION = 0.99980941 N/NO= 0.8148 (NOT < .66667) MAXIMUM ERROR RATIO IN JACK .......... .0175 MAXIMUM ERROR RATIO IN GAUGE ......... .0049 MAXIMUM TOTAL ERROR RATIO ............ .0182 cmraro ey : ,( c 41 WC 0 4 9) d m to w:1/.C L & r pr C /*/c/7)
,a &w _ _m.__=.a g .J m J _.-.+o p._L g _ .. _ , . . .. ad u o..._- .A4. _ Aa-a----4 TWENTY-FIFTH YEAR SURVEILLANCE OF THE CONTAINMENT BUILDING POST-TENSIONING SYSTEM AT THE l PALISADES NUCLEAR PLANT
)
l PAGES E15 AND E16 (LATER)
Proc No 10.41 Attachment 4 EHQCEDURE TRAVELER Revision 24 Dge 1 of 2 Procedure Title Post Ter sionino Tendon System In-Service insoection PSC Surveillance Progrgm Quality Control Manual H 607) __ Procedure No N607-002 Revision No 0 Init;ator Georae E. Senrader Date Initiated June 13.1997 Return By June 27.1997 Asagned Actrvity Actrvity Reviewer Activity Completed M (Pnnt Name) (Sgnature/Date) O Urgent Revisen O Urgent Editonal /
/ b$C Cf / , f ;f O Reviston O Cancellation
/ O Editonal 3 New Procedure O Complets;4etype Revison O Retain No Revision gh y / ((g 7 Denian Basis & Licensino Banis Mainta ned or Rev no Aeolicaole Commetments incorocrated l / zy
' ~"'"'"~ ~
Verified: d/23/97I(E51 alerl h t l
.- c,,,,,,,,2~,"' :': R' gafety Review! Evaluation Comments: O Yes O No lgesciJ al Q J e shyg O
Log Number: Comment Resolution: / ' User Review Comments: 0 Yes O Wo Validation Performed: 0 Yes O No Comment Resolution! l / / ALARA Review Comments: O Yes O No l l Comment Resolution: / / l l / Environmental Rem Comments: O Yes O No l l Comment Resolution: / / l l / Comments: O Yes C No Comments: O Yes O No l l l l / Comments: O Yes O No v' Soonnor Acoroval Deoartment Mananar Acoroval s' Word Processino in: / / Out: / / / _ = _. .
- n----__----------. .__r 0
June 18,1997 j O Precision Surveillance Systems Paul C. Smith 3460 Watling Street-East Chicago, In. 46312
SUBJECT:
- PALISADES NUCLEAR PLANT,25 YEAR TENDON SURVEILLANCE - N607 COMMENTS Mr. Smith, i Please find attached a comment package for PSC Quality Control Manual N607.
Comments are provided in accordance with Palisades administrative procedures. Those comments which are purely editorial need not be addressed or incorporated prior to surveillance actMties. The comments denoted with an asterisks are considered significant and must be addressed prior to surveillance activities. Shouid you wish to discuss these comments further, I may be reached at (616)-764-2413. j oorge E. Schrader l Program Engineer cc: JKFord RAGambrill KESmith BWHohman GES97*14 l t p O i
Proc No 10.41 Attachment 4 PROCEDURE TRAVELER Revision 24 Page 1 of 2 Procedure Title Post Ter sionina Tendon System In-Seiyice insoection PSC Surveillance Program Quality Control Manual M607) ' Procedure No N607-002 Revision No 0 Initiator George E. Schrader Date Initiated June 13.1997 Return By June 27.1997 A.e.gn.d Activity Activty Reviewer Actrvty Completed M (Print Name) (Signature /Date) Er O Urgent Revision O Urgent Ectorial / Applicablity Revww j O Revision O Cancellation
/ O Editonal O Complete / Retype Revtsion 5 New Proceduro O Retain-No Revtsion /
Quion Basis & Licensino Basis Maintained or Revised l Verified: / / l / Acohenble Commitments incoroorsted l Verified: / / l Technical Review Comments: O Yes O No l p Comment Resolution: / / l / Safety Revtgw! Evaluation Comments: 0 Yee tiTNo y
/ Log Number: O *0Ml gg]g Comment Resolution: / / bf 6' C. ri User Review Comments: O Yes O No
/ Validation Performed: 0 Yes O No Comment Resolution: / ! /
j ALARA Reve Comments: O Yes O No Comment Resolution: / / / Environmental Review Comments: O Yes O No Comment Resolution: / / / Comments: 0 Yes O No Comments: O Yes O No l l / Comments: O Yes O No v' Soonsor Acoroval l l l l /
. Decartment Manaoer Acoroval
/
v' Word Processino in: / / Out: / / ___ _
/
- =_------
l \ i
l PAllSADES NUCLEAR PLANT Prec No 3,07 , 10CFR50.59 SAFETY REVIEW Att:chment 1 l Revision 3 Page 1 of 1 PS&L Log No bObl item Identfication: No N607-002 Rev 0 Title Post Tensionino System In-Service SE IDHfetion PSC Surye;llance Proaram Quality Control Manual (N607) REV Describe issue / Change: Reason for Issue / Change:Junoort Technical Soecification 4.5 reauired 25 vear surveillance.
- 1. Does the item involve a change to procedures as describad in the FSAR? Yes No FSAR Sectons aneded None FSAR Sectons reviewed 5.1.3 7. 5 8.2. 5.8.5.1 and 5.8.8
- 2. Does the item involve a change to the facility as described or implied in the FSAR?
FSAR Sections affected None FSAR Sections reviewed 5.1.3.7. 5.8.2. 5.8.5.1 and 5.8.8 / DBD Sections reviewed There are no aoolicable DBDs (cock c4: TCAdons dnd keyeill nc1 A
- 3. Does the item involve a test or experiment not described in the FSAR?
FSAR Sectons affected None y FSAR Sections reviewed 5.1.3.7. 5.8.2. 5.8.51 and 5.8.8 k DBD Sections reviewed There are no anolicable DBDs
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- 4. Should the Technical Specifications or any of their Baso be changed in conjunction with this item?
TS Sectons affected None ' TS Sections reviewed 4.5. 4.5.4. 4.5 5. 4.5.6 and 6.5.7 Justfy "NO" answers below if logic is not obvious: PSC Procedure N607-002 controls tast actvities for the 25-Year Tendon Surveillance required by Technical Specification 4.5. All testing acdvities are in accordance with the requirements of FSAR 5.8.8 and Technical Specification 4.5. Testing procedures, and acceptance criteria have been previously used during the 15 and 20-year surveillances. Safety Reviews 91-1483 and
#7N314 are applicable. Copies of these safety reviews are attached for information.
If an'f Safety Review question listed above is answered "YES," perform a written USQ Evaluation according to Section 5.3. If all Safety Review questions listed above are answered "NO," written USQ Evaluation is not required. However, this attachment shall accompany other review materials for the item to document that a Safety Evaluation was not required.
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Prepared By Date k 6[75b7 R pviewed By Date
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Yes No
- 1. Does the item involve a change to prwedures as described in the FSAR7 ,f FSAR Sections affected Nam _
FSAR Sections reviewed f 8. f. 3
- 2. Does the item involve a change to the facility as described in the FSAR7 FSAR Sections affected FSAR Sections reviewed f d. f. J
- 3. Does the ices involve a test or experiment not described in the FSAR7 FSAR Sections affected Mru FSAR Sections reviewed f" #. f. T 4 Doestheitesinvolvea,cpangetotheTechnicalSpecification?
TS Sections affected TS Sections reviewed
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[ Justify No Answers below if logic is not obvious: ,
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h /.ag,/ fy . b ESAA A ?Y Sh au af)aAy E A A & */ A =^ & ' If any Safety Review question listed above is answered "YES", perform a written USQ Evaluation according to section 5.3. If all Safety Review questions listed above are answered NO, written USQ Evaluation is not required. However, this Attachment shall accompany other review materials for the item to document that a Safety Evaluation was not required. A ff 19 / a6 / 2-(Reviewed By
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Unge Cu NUCLEAR OPERATIONS DEPARTMENT SAFETY EVALUATION FORM item identification I' tem To Be Evaluated W ic a s.irn G M <& C m,c sC7"inttrkA(H-. C {%boNb) [ L
- Th 5, m. A.% &n~'f~m No. # ~/A/3 / Y Rev 2 l 1.10 CFR 60.59 DETERMINATION l
Is the item safety related, or can it affect another safety.related item? l 1. %Yes RNo List affected item (s). - b Is the item changed from its description in the FSAR/FHSR? Yes @No List affected section(s). Does the item involve a test or experiment not previously described in FSAR/FHSR? 5. R UYes %No 3. Does the item require a change to Technical Specifications? Cyes 4. List affected section(s), f' S f , f 5 , 5 , [ .6, 8 %No 11.10 CFR 50.69 EVALUATION 1, is the probability of occurrence or the consequences of an accident or malfunction of equipment important to safety previously evaluated in the Safety Analysis Report increased? Yes hNo Basis: d CfrMJD!t t tA b % edt k $ /M 4C fdr
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- 2. Is the possibility of an accdent or malfunction Cf a different type than any evaluated previously in the Safety Analys's Report created?
Basis: b Yes % No L UOAA- Cn W Au k A u.% c . fe-. A%L6AL.- tk duc #DL %4e 1 i-ticJc/wn thaa chtt w % s ta Jcs32. d Cs LLia a k A v. f* A IL ALLO $ . W. T l . .K C-
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- 3. Is the margin of safety as defined in the basis for any Technical Specification reduced?
Yes % Ng' Basis:
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- 1. Should this be included in FSAR/FHSR update? R Yes % No
- 2. Should item be included in Annual Report to NRC? R Yes % No is prh.> NRC approval and an application for amendment to License required? U Yes % No IV. APPROVALS - ' - e
- f) n Date W-Prepared ' Date Reviewed by 4s% & 47
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4 SAFETY RELATED 1 PRECISION PSC SURVElLLANCE CORPORATION IN-SERVICE INSPECTION MANUAL FOR: CONSUMERS ENERGY COMPANY'S f PALISADES NUCLEAR PLANT l 25TH YEAR (7TH PERIOD) l Pfd CDNTROLLED l EFFECTIVE DATE JUNE 6,1997 o MANUAL NO.**W/% t. i REVISION A\ JUNE 6,1997 CONTROLLED A MANUAL NO. ! A ! PREPARED BY #E'Ad TITLE m u..a.A. DATE. # 4/P L APPROVED BY A, A /M- TITLE G M. DATE P (-P7 APPROVED BY I/ C' /b/ TITLE A m< L -e DATE 4t y O
Precision IN-SERVICE INSPECTION MANUAL PSC surveitiance ACKNOWLEDGEMENT OF RECEIPT FORM Corporation
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l This page shall be removed or a facsimile provided and returned to: Precision Surveillance Corporation Quality Assurance Section 3468 Watling Road ' East Chicago, IN 46312 fyg NTM@ Attention: H. F. Hendrickson The return of th!.s page from Controlled Manual Number will indicate acknowledgement of receipt for document control purposes. Failure to return this page or otherwise provide acknowledgement shall be just cause for terc.ination of the controlled status of this document. RETURN OF THIS RECEIPT SHALL NOT CONSTITUTE APPROVAL FOR THE CONTENTS HEREIN. If this page is stamped " UNCONTROLLED MANUAL", do not return this page. The person acknowledging receipt will be considered the permanent holder of this manual. For more information regarding responsibility attendant with this manual refer to the Manual Control Policy Statement. U' Date of Submittal 6 XJ 99 Date of Receipt d*30' @ Name GCo/GC C. S'CtMDC/ Signature y[ : Title PRp6tO1 Cac tacd Company cousoMA.s' EkEfGy do . 1sts. Ycu (1rH PCPley) l.S f, Project Poetsgyf HuctDit FM M Contract In-Service Inspection Manual Issue Date___ G 6 -97 Revision 6-C-97 ,
'd lMu1"" g -(.99 0;u%/\ ""'""/o\ g.g . pry id i i
Formerly "Inryco Surveillance"
- - - - - - - . - . - - - - _ . . ~ . _
i
'IN-SERVICE INSPECTION' _ i TENDON SURVEILLANCE! PROGRAM ii MANUAL-CONTROL POLICY !
Page-1-of l' l 1 O s A. Contro11ed' copies of this manual shall be submitted for review and approval: according to the distribution and quantity requirements established by the- Contract Documents.-. Where this is not . specified, Precision Surveillance Corporation shall submit- a 7 minimum of one controlled Manual. Where applicable, an
~
uncontrolled copy may be submitted to ass'ist in the review process. To avoid fabrication or -construction. delays, a line of communication should be established with the personnel-responsible e for ' initiating approval for the Manual or Revisions thereto, rather-than-incurring the delay-for gravitation to that-level.- , B. Acknowledgement of Receipt is mandatory upon receiving a Controlled. Manual and a form is supplied.to facilitate this response. This form.or a copy, shall be filled in with the information requested and returned in order to activate- the Control status of this- ,
-Manual, otherwise it will be treated as an uncontrolled manual and .
no attempt shall be made to keep it in a current condition. 4 C. _The responsibility for keeping the uncontrolled Manuals up to date
- shall be incumbent ' on the person acknowledging receipt of the Controlled Manual.
D. Reproduction of tho Manual IS NOT AUTHORIZED without the expressed written consent of.the Precision Surveillance Corporation Quality Assurance section responsible for the maintenance of the Manual.. E. Where required, uncontrolled manuals shall be submitted at the pre-bid stage of the' project. In the event of non-award cf the project to Precision Surveillance Corporation, the uncontrolled Manual shall be returned to the Quality Assurance Section. F. INTERNAL Those Precision Surveillance Corporation -personnel receiving . Controlled Manuals or revisions =thereto, shall-be responsible for l reviewing ~and understanding those portions of the Qua?.ty Program that they and:their subordinates are responsible for. The return
- of-the-Acknowledgement of Receipt shall constitute certification i- that the-person _ receiving that Program / Revision has reviewed
- the
- contents and has taken appropriate action to notify or train those personnel under his control that are affected by that document or ,
the revisions thereto. I
-mcp.607
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_. - .~ . - . . . . . - . . - . . - - CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT pvv QP
- Prec*ision IN-SERVICE INSPECTION SURVEILLANCE PROGRAM Surveillance
;h INDEX STATUS SHEET Corporation v
SECTION Pages original Issue Revised Status Rev. Date Rev. Date Title 1 0 6-6-97 Receipt - To be returned 1 0 6-6-97 Manual Control Policy 1 N/A N/A Index Status Sheets 1 thru 4 0 6-6-97 Revision Control Sheet 1 N/A N/A Definitions 1 thru 4 N/A N/A Safety Comments 1 thru 3 N/A N/A SQ 1.0 - Purpose 1-2 0 6-6-97 SQ 2.0 - Score 1 thru 3 0 6-6-97 SQ 3.0 - Const. Equipment 1-2 0 6-6-97 SQ 4.0 - Q.C. Equipment i thru 3 0 6-6-97 SQ 5.0 - Inspection prereq. 1 thru 3 0 6-6-97 Checklist SQ 6.0 - Crease can Removal 1 thru 6 0 6-6-97 (O Data Sheet 6.0 1 0 6-6-97 SQ 6.1 - Inspect. F/ Water 1 thru 5 0 6-6-97 Data Sheet 6.1 1 0 6-6-97 SQ 6.2 - Water Analysis 1 thru 3 0 6-6-97 SQ 7.0 - Crease Samples 1 thru 3 0 6-6-97 SO 7.2 - Grease Analysis 1 thru 5 0 6-6-97 SQ 8.0 - Anchorage Inspection 1 thru 7 0 6-6-97 Data Sheet 8.0 1-2 0 6-6-97 Sketch Sheet 8.0 1 0 6-6-97 SQ 8.1 - Corrosion Evaluation 1 thru 4 0 6-6-97 SQ 8.2 - Buttonhead Evaluation 1 thru 4 0 6-6-97 . SQ 8.3 - Concrete Inspection 1 thru 3 0 6-6-97 Data sheet 8.3 1 0 6-6-97 S0-8.4 - General Exterior i thru 3 0 6-6-97 Data Sheet 8.4 1 0 6-6-97 Sketch Sheet 8.4 1 , O 6-6-97 ACI 201.1R-68 1 thru ? N/A N/A [G sammusammemammenmesen===ennungennames amusammme = : 1._ ._ Effective Previous # Dates b '", ~i7 Revision: Revision: S*S*79 Page 1 of 4
CONSUMERS ENERGY COMPANY DQ A SJ { Prec. .ision PALISADEF NUCLEAR PLANT IN-SERVICE INSPECTION SUR'IEILLANCE PROGRAM INDEX STATUS SHEET Corporation SECTION Pages __ Original Issue Revised Status Rev. Date Rev. Date SQ 9.0 - Monitor of Force I thru 10 0 6-6-97 Data Sheet 9.0 1 0 6-6-97 Sketch 7-0 1 0 6-6-97 SQ 9.1 - Prestress Forces 1 thru 3 0 6-6-97 SQ 10.0 - Detension Tendon 1 thru 3 0 6-6-97 SQ 10.1 - Detensioned Anch. Inspect. 1 thru 6 0 6-6-97 SQ 10.2 - Test Wire Removal 1 thru 5 0 6-6-97 Data Sheet 10.2 1 0 6-6-97 SQ 10.3 - Testing of Wires 1 thru 5 0 5-6-97 Data sheet 10.3 1 0 6-6-97 Figure D.1 1 0 6-6-97 Figure D.2 1 0 6-6-97 SQ 10.5 - Continuity Test 1 thru 4 0 6-6-97 Data Sheet 10.5 1 0 6-6-97 A Figure 2 1 0 6-6-97 SQ 11.0 - Rotension Tendons 1 t.hru 10 0 6-6-97 Data Sheet 11.0 1 0 6-6-97 Sketch 7-0 1 0 6-6-97 SQ 11.1 - Engineering Data 1 thru 5 0 6-6-97 SQ 12.0 - Creese can Replac. I thru 4 0 6-6-97 SQ 12.1 - Grease Replacement 1 thru 8 0 6-6-97 Data Sheet 12.1 1 0 6-6-97 Sketch 8-1 1 0 6-6-97 Sketch 12.1 1 0 6-6-97 SQ 12.2 - Grease Volumes 1 thru 4 0 6-6-97 d musummmmmmmutummmmmmme mummmmmmmme .z - mamammann 2._.. = = nummmmmes genemassummen Effective Previous Datet b- 5'9 9 Revision:4 Revision: N*h 7 Paget 2 of 4 s
CONSUMERS ENERGY COMPANY PALISADES NUCLEAk PLANT p${ ppggjgjgg 0 IN-SERVICE INSPECTION SURVEILLANCE PROGRAM INDEX STATUS SHEET Corporation SECTION Pages Original Issue Revised Status Rev. Date Rev. Date QUALITY ASSURANCE QA 1.0 - Program Purpose 1-2 0 6-6-97 QA 2.0 - Program Scope 1-2 0 6-6-97 QA 3.0 - Organization 1-2 0 6-6-97 QA 4.0 - QC Responsibility 1-2 0 6-6-97 QA 4.1 - Qualifications 1-2 0 6-6-97 QA'5.0 - Training 1-2 0 6-6-97 QA 6.0 - Procurement 1-2 0 6-6-97 QA 7.0 - Field Change Request 1 thru 3 0 6-6-97 FCR Form 1 N/A N/A _ FCR Index Log 1 N/A N/A QA 8.0 - Document control 1-2 0 6-6-97 QA 8.1 - Revision Control 1 thru 5 0 6-6-97 Revision control Sheet 1 0 6-6-97 O. QA 9.0 - Nonconformances 1 thru 7 0 6-6-97 Tags and Sample Logs 1 0 6-6-97 Sample NC/CA Report 1 0 6-6-97 NC/ CAR Form , 1 N/A N/A NCR Index Form 1 N/A N/A Hold Tag Log Form 1 N/A N/A Reject Tag Log Form 1 N/A N/A QA 10.0 - Calibrations 1 thru 6 0 6-6-97 , 1 QA 10.1 - Calibration Verification 1 thru 5 0 6-6-97 Gauge Calib. Record Form 1 N/A N/A QA 11.0 - Inspections 1 thru 3 0 6-6-97 QA 12.0 - Audits 1-2 0 6-6-97 l O Effective Previous A Dates
- b" 9 7 Revision Revision: L-# U' *i7 Page 3 of 4
CONSUMERS ENERGY COMPANY - PALISADES NUCLEAR PLANT DS 1 L"' Precision I O IN-SERVICE INSPECTION SURVEILLANCE PROGRAM INDEX STATUS SHEET Corporation i s/ m SECTION Pages Original Issue Pavised Status Rev. Date Rev. Date CALIBRATION PROCEDURES Q 12.2 - General 1-2 0 9-19-86 Q 12.5 - Calibration Recall 1 0 9-19-86 Q 12.8.B-W - Micrometer 1-2 0 6-17-87 Calibr. Form - Exhibit A 1 N/A N/A Calibr. Record - Exhibit B 1 N/A N/A Q 12.8.C-W - Pressure Gauge 1 thru 3 0 6-17-87 Calibr. Form - Exhibit A 1 O N/A Calibr. Record - Exhibit B 1 O N/A Q 12.8.D-W - Thermometers 1 0 6-17-87 Thermometer Calib. Record 1 N/A N/A Calibr. Record - Exhibit B 1 N/A N/A Q 12.8.E-W - Feeler Gauge 1-2 0 6-17-87 ( Calibr. Form - Exhibit C 1 N/A N/A Calibr. Record - Exhibit B 1 N/A N/A Q 12.8.F - Dail Indicator 1-2 0 9-19-86 Calibr. Form - Exhibit C 1 N/A N/A QA 12.8.0-W - Rams 1 thru 5 1 6-28-90 Ram / Jack Calibration Record 1 N/A N/A Appendin 1 - Linear Reor. I thru 4 1 6-28-90 Appendix 2 - Sample Printout 1-2 N/A N/A QA 12.8.P - Optical Comparator 1 thru 4 0 9-19-86 Calibr. Form - Exhibit C 1 N/A N/A Calibr. Record - Exhibit B 1 N/A N/A 4 A (x, Effective Previous Dates b'S* 9 9 Revision: Revision: 0 f*S'7h Page: 4 of 4
Precision-REVISION CONTROL SHEET Rev. Date L Page of Sun'elll e
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REVISED PROCE URES/ CRITERIA
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CONSUMERS ENERGY COMPANY I PALISADES NUCLEAR PLANT i PSC IN-SERVICE INSPECTION l TENDON SURVEILLANCE PROGRAM l DEFINITIONS f) Page 1 of 4 V ADJACENT TENDONS Adjacent or adjoining tendons are usually on each side of a selected tendon. For hoop tendons located at the very bottom or top of a grouping, the next 2 tendons directly above or below, respectively, are considered the adjacent tendons. In instances where an adjacent tendon is not accessible or acceptable for lift- r off test, consumers Energy Company will determine which tendon is the closest neighboring tendon to be inspected. ANCHORAGE Components that distribute the forces in the tendon to the concrete containment structure. ANCHOR HEAD (Stressing Washer) The round machined steel piece at the end of the tendon through which the tendon wires are passed and upon which the buttonheads bear. BEARING PLATE (Baseplate, Trumplate) O) (, The steel plate at the end of the tendon, embedded in the concrete containment. The tendon is passed through the hole in the plate and the anchorhead bears against the plate or shim which in turn transfers the load to the concrete. BUTTONHEAQ The upset portion at the end of the tendon wire, which transfers the tendan load to the anchor head. CORROSION PROTECTION MEDIUM (Grease, Filler material, Casing Filler) Wax and oil compound that fills the tendon cavity to protect against corrosion. ELONGATION The distance a tendon / wire stretches under load. END CAP (Grease Can) Steel container that protects the tendon anchorage and is bolted to the bearing plate. FREE WATER Moisture of a quantity that is observed, collected or draining out (\.')\ from the end cap or tendon void during inspection. def.607
CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT l PSC IN-SERVICE INSPECTION i TENDON SURVEILLANCE PROGRAM DEFINITIONS-Page 2 of 4 Term used to des,ignate the minimum Guaranteed Ultimate Tensile Strength of the wire or tendon and is meant to be no less than 240,000 pounds per square inch or 11,782 pounds for a 1/4 (0.250") diameter wire. JACK (Ram) A cylindrical, hydraulic device used to apply force to the tendon. Also referred to as a " Ram". JACK CHAIR That device attached to the front of the ram and bears against the bearing plate, which provides the lift height for the tendon as it is being stressed. LIFT-OFF The force (or pressure) required to separate the anchor head from the shim stack. LOCK-OFF The force (or pressure) when the tendon load is transferred to the shim stack. MINIMUM REOUIRED PRESTRESS LEVELS Average prestress force levels which satisfy the design load conditions for maintaining the structural integrity of the containment. Force levels for this average prestress condition are 584 kips for the dome tendon group, 615 kips for the vertical tendon group, and 615 kips for the hoop tendon group. MONITORING OF FORCE That series of operations that determine the force or pressure remaining in the tendon. OVERSTRESS The point of-force (or pressure) in wire specification ASTM A421, that is approximately equal to the yield strength of the wire or 80% of the minimum Guaranteed Ultimate Tensile Strength (11,782 pounds) of the wire or 9,425 pounds for a 1/4 diameter wire.
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def.607
CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT PSC IN-SERVICE INSPECTION TENDON SURVEILLANCE PROGRAM DEFINITIONS Page 3 of 4 ()g L. En An indentation visible to the unaided eye. A pit is caused by corrosion and is not the result of mechanical-damage to the wire. EMME A mechanical device used to pump hydraulic fluid into the jack and apply the force required to stress the tendon. BAM Synonym for Jack. (See Jack) SHEATHING (Conduit, Duct, Vold) The thin-walled tubular steel used for creating a void in the concrete through which the tendon is passed. (Also referred to as
- duct, conduit, void.)
SHIMS Steel plates upon which the stressed anchorhead rests transmitting the forca of the tendon wires through the bearing plate into the concrete. STRESSI]ift Connecting the ram to the tendon and pulling until a predetermined force and elongation is achieved. STRESSING ADAPTOR (Coupler) That threaded device attached to the pull-rod of the ram, which couples with the anchorhead to be stressed. TENDON The bundle of wires assembled together with anchorheads. TENDON END ANCHORAGE AESEMBLY That portion of die tendon which extends beyond the bearing plate while in a stressod-condition which consists of the bearing plate, shim stack, anchcrages and wire. ( ( def.607
CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT PSC IN-SERVICE INSPECTION TENDON SURVEILLANCE PROGRAM DEFINITIONS '
- Page 4 of 4 TENDON IDENTIFICATION NUMBER The identity of a tendon with regard to it's location in the
-structure.
Dome: D XXX Vertical: V xx Hoop H XXyy where: xxx or x:( = sequence numbers (Tendon ID number) & Top or bottom for vertical tendor.s) yy = buttress numbers WIRE 1/4 diameter wire manufactured to ASTM-A421. O O
'def.607
CONSUMERS ENERGY COMPANY'S PALISADES NUCLEAR PLANT PSC IN-SERVICE INSPECTION TENDON SURVEILLANCE PROGRAM SAFETY COMMENTS Page 1 of 3
- 1. PURPOSE The purpose of thS9 document is to create an awareness for those safety considerations that must be observed by those personnel working around or directly involved in Post-Tensioning System operations.
- 2. GENERAL All personnel directly- involved with the Post-Tensioning System operations shall be made aware of the magnitude of the working forces and safety requirements for the various operations.
- 3. SAFETY 3.1, WIRE The wire used for fabricating the tendons has a minimum breaking strength of 240,000 pounds per square inch. This means that each 1/4" diameter wire is capable of withstanding a minimum breaking load of 11,782 pounds per wire. Multiply this by the number of wires in a tendon and you are dealing with forces in excess of 1 million pounds for a 90 wire tendon.
3.1.1. CAUTION tO' NEVER CONNECT A WELDING GROUND, PERFORM WELDING ON, OR STRIKE AN ARC NEAR A STRESSED TENDON. NEVER APPLY AN OPEN FLAME OR LIGHTED TORCH TO THE BUTTONHEADS, THE WIRES OR ANCHORAGES OF A STRESSED TENDON. NEVER STRIKE THE BUTTONHEADS, THE WIRES OR THE ANCHORHEADS OF A STRESSED TENDON WITH A HAMMER OR ANY OTHER OBJECT. 3.1.1.1. The above actions could cause a buttonhead or wire to fail. . During tendon tensile testing, broken wires or buttonheads have been observed to penetrate hard lumber in excess of 4 inches in thickness, about the equivalent of a .32 caliber bullet.
. 3.2. STRESSING OPERATIONS.
During detensioning or stressing operations the following cautions shall be observed. 3.2.1. CAUTION NEVER EXCEED THE OVERSTRESS FORCE OR PRESSURE - 80% OF TENDON GUTS FOR THE AMOUNT OF EFFECTIVE WIRES IN A TENDON. (848 kips FOR A 90 WIRE TENDON.) Tendons that have been detensioned shall be retensioned to at least the force predicted for the tendon at the V time of the test . However, the retensioning force shall not exceed 70% of the specified minimum ultimate tensile strength of the tendon based on the number of effective wires in the tendon at the time of retensioning. saf.607
CONSUMERS ENERGY COMPANY'S , PALISADE 6 NUCLEAR PLANT l PSC IN-SERVICE INSPECTION ! TENDON SURVEILLANCE PROGRAM SAFETY COMMENTS : Page 2 of 3 [h - 3.2.2.- Eb.U_II2H DO NOT STAND BEHIND THE JACK WHEN IT IS UNDER LOAD. KEEP FINGERS OUT-OF ANY PINCH AREAS. SE ALERT DURING SHIM PLACEMENT ADD REMOVAL. 3.3. STRESSING ADAPTOR (COUPLER) Prior to applying ANY FORCE to the tendon, the stressing adaptor, coupler, must be fully engaged with the anchorage to be stressed or detensioned. No more than 3/8 of an inch of the anchorage shall protrude beyond the bottom face of the stressing adaptor, to constitute full engagement. 3.3.1. CAUTION BE SURE THE ETRESSING ADAPTOR (COUPLER) IS FULLY ENGAGED WITH THE ANCHORAGE BEFORE APPLYING ANY LOAD, REGARDLESS OF HOW SMALL THAT LOAD MIGHT BE. 3.4. GREASING OPERATIONS (p/ ~ During greasing operations the grease may be pumped under pressure and may have temperatures in excess of 150'F and injury could occur through carelessness. It is therefore essential to avoid direct contact with the hot grease and to make sure all connections are secure. 3.4.1. CAUTION DURING GREASING, BE AWARE THAT THE GREASE IS HOT AND MAY BE PUMPED UNDER PRESSURE. 3.5. CONSTRUCTION SAFETY As in other heavy construction, care should be exercised while working from scaf folds, platforms, ladders, high or restricted access locations.
. Respect for the safety and well-being of the other trades and personnel in the area must be observed, especially during hoisting operations.
3.5.1. CAUTION DO NOT STAND UNDER-LOADS WHILE STATIONARY OR DURING HOISTING. DO NOT PERMIT OTHERS TO STAND UNDER LOADS. DO NOT THROW OR DROP OBJECT FROM THE SCAFFOLD. V'O saf.607
CONSUMERS ENERGY COMPANY'S PALISADES NUCLEAR PLANT PSC IN-SERVICE INSPECTION TENDON SURVEILLANCE PROGRAM SAFETY COMMENTS p Page 3 of ~. 1, 3.5.2. All Consun.1s Energy Company's Accident Prevention Procedures shall be rigidly adhered to, to the total satisf action of the site safety department. 3.5.3.- Some work may be near plant equipment required for safe shutdown and/or may cause . shutdown if plant equipment is damaged. Use special care therefore when suspending or moving detensioning rams or other heavy surveillance equipment. The Consumers Energy Company's Supervisor should work with the PSC Construction Supervisor to predict such hazards, and shall keep the shif t supervisor informed when working in such vital aleas. 3.5.4. If required notify site safety organization to obtain air samplee in the tendon gallery prior to entry into the gallery. Enter gallery only upcn si.te safety approval. 3.S.5.. If there are any doubts or quescions concerning a point of operation, safety or quality, refer to PSC Construction or Quality control personnel before starting that operation or proceeding any further. 3.5.6. The Tendon Surveillance Program is usually conducted during an outage. However, it may be conducted periodically during h. d plant operation. For a surveillance during plant operation, special precautions must be taken to avoid work in hazardous areas resulting from plant operating conditions. Also, any potential impact or effects on safety related systems and equipment in the immediate vicinity of the surveillance activity must be considered. .Cy LJ
.aaf.607
PSC PROCEDURE SQ 1.0 ; t PURPOSE JUNE 6, 1997-Page 1 of 2 , REVISION O l Og . e-h CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD) l CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION-PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPEC'a' ION QUALITY CONTROL PROCEDURE SURVEILLANCE PURPOSE l' Prepared by M M [ _v Title Ad/. , d,4, Date C-6 99 Approved by //mcM,0,/Iw4 Title M. , Date [-[- 74 Approved by--[/ C [ Title E r/ a g Date_ 4/,.n h 1 SQ2-0. 607 : i
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PSC PROCEDURE SQ 1.0 PURPOSE JUNE 6, 1997 Page-2 of 2
- 1. PURPOSE The Purpose of the Tendon Surveillance Program is to demonstrate the integrity of the containment prestressing system, -including containment ' tendons, tendon.end anchorage hardware, general and adjacent concrete integrity, and evaluation of the corrosion protective (grease) system. Individual inspections of selected tendons, as'well as tendon wire and grease sample testing are performed to evaluate the overall integrity of the prestressing system.
1.1. The purpose of this Surveillance Quality control Manual is to provide those procedures that will be necessary to perform the 25TH Year (7TH PERIOD) In-Service Inspection (Surveillance) of the Post-Tensioning System Tendons for Consumers Energy Company's Palisades Nuclear Plant. 1.1.1. These procedures shall be used for the required Inspections, Testing and Evaluation of the selected tendons as shown in PSC Procedure SQ 2.0. 1.1.2. In addition, each procedure provides as necessary, the reporting responsibilities for PSC Personnel for notification of the Owner in writing of unacceptable conditions that may have been detected as a result of the Inspections, Tests or Evaluttions. 1.2. It shall be the responsibility of the Owner to evaluate the seriousness of the unacceptable condition and to formulate, with tne assistance of the PSC Engineering Department, a means of corrective action. 1.2.1. It shall further be the Owner's responsibility to draft and submit a formal report to the United States Nuclear Regulatory Commission describing the unacceptable condition and the required corrective action.
- 3. This Surveillance Quality control Manual has been developed using l Regulatcry Guide 1.35 Revision 3, Palisades Nuclear Plant Procedure l I
No. FT-2 and the latest state-of-the-art Engineering, Construction and Quality Assurance techniques. , 1 SQ2-0.607 1
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1 P3C PROCEDURE SQ 2.0 ! SCOPE :' JUNE 6, 1997 Page 1 of 3 REVISION O ; I l I r i t CONSUMERS ENERGY COMPANY i PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD) CONTAINMENT BUILDING TENDON 9URVEILLANCE INSPECTION PRECISION SURVE1LLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE ,
)
SURVEILLANCE SCOPE l t a Prepared by 7 M 4 te Title A M.j f.d. Data s-(+/9 i
- Approved by_LcA/,/dpA Titie O,/77, Date [- [- 98 ;
Approved by [ / O />M Title w J 2cor Date d.4 1)
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) .
- SQ2-0.607.
PSC PROCEDURE SQ 2.0 SCOPE j JUNE 6, 1997 ' Page 2 of 3
- 1. SCOPE 1.1. The required Inspections,. Tosting arid evaluations of the Post- l Tensioning System of the Palisades Nuclear Plant during the 25th ,
year Surveillance shall be performed for the tendons and types of l activities shown below. PAccEDURE NUMBERS , 1 SQ 6.0 L SQ 6.1 . SQ 7.0 SQ 8.0 SQ 20.0 SQ 8.1 SQ 10.1 SQ 8.2 SQ 10.5 SQ S.3 SQ 9.0 SQ 11.0 SQ 10.2 SQ 10.3 (*) ._ (*) (*) Tendon Visual Monitor Deten/Reten Remove Test Adjacent No. Inspection Forces Tendon Wire Wire Tendons (**) D1-31 X X X X X D1-30, D1-32 D2-47 X X No No NO D2-46, D2-48 ) 03-42 X X No NO No D3-41, D3-43 03-51 X X No No NO D3-50, L3-52 V-26 X X X X X V-24, V-28 V-126 X X No No No /-124, V-128 V-248 X X No No No V-246, V-250 V-334 X X No N(: NO V-332, V-336 H-6BAC X X X X X H-67AC, H-69AC H-26BD X X No NO No H-25BD, H-273D H-72BF X X No No NO H-71BF, H-73BF , H-69AE X X No No No H-68AR, H-70AE H-28DF X X No NO No H-27DF, H-29DF l i 1.2. EXPLANATIOli 1.2.1. "D" are Dome Tendons- "V" are Vertical Tendons and "H" are Hoop Tendons. 1.2.2. "X" means the tendon shown shall be Inspected for the stated requirements during this surveillance. 1.2.3. "No" means that Inspection is not required for that tendon. 1.2.4. (*) means Consumers Energy Company to perform wire testing and grease-testing, unless PSC is directed to do so by the owner. SQ2-0.607
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PSC PROCEDURE SO 2.0 SCOPE JUNE 6, 1997 Page 3 of 3 tg 1.2.5. (**) means in case a tendon scheduled for monitor of force (j testing f ails to meet the acceptance criteria of PSC Procedure SQ 9.0, the adjacent two tendons shall be monitored for force. 1.2.6. The Palisades containtaent structure consists of a post-tensioned reinforced concrete cylinder and dome connected to and supported by a reinforced concrete foundation slab. The post-tensioning system consists of: 1.2.6.1. Three groups of 55 dome tendons oriented at 120 degrees to each other for a total of 165 tendons anchored at the vertical face of the dome ring girder. 1.2.6.2. 178 vertical tendons anchored at the top surface of the ring girder and at the bottom to the base slab. 1.2.6.3. Six groups of hoop tendons, each enclosing 120 degrees of arc, for a total of 502 tendons anchored at the six vertical buttresses. There are two empty vertical tendon sheaths and twenty empty hoop tendon sheaths. These sheaths did not have tendons installed during initial conatruction due to either tendon sheath blockage or the original containment design did not require them to be ir. stalled. Empty tendon sheaths are: V142, V208, AC4, AC5, AC6, BD3, BD4, BDS, J4, FB5, FB6, CE2, CES, CE6, DF4, DFS, DF6, EA4, EA6, EA20, and EA78 gRef D-Pal 050). Os 1.2.6.4. Each tendon consists of ninety 1/4 inch diameter wires with buttonheaded BBRV type anchorages, furnished by Inryco. After installation, the tendon sheathing was filled with a corrosion preventive grease. The ends of all tendons were covered with pressure tight grease filled caps for corrosion protection.
- 1. 3. AnQLTJ.ONAL INSPECTION 1.3.1. In addition to the above, inspections of the General Containment Exterior Concrete and ALL Tendon End Grease Caps shall be performed as per PSC Procedure SO 8.4.
1.3.2. Perform a. visual inspection of D2-23 shop end anchorhead and perform grease sample analysis of its grewne. J ^ SQ2-0.607
PSC PROCEDURE SQ 3.0 ! EQUIPMENT-CONSTRUCTION JUNE 6, 1997 i Page 1 of 2 ' REVISION O l O l i l UONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD)
- CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION ,;
PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE _, hv CONSTRUCTION EQUIPMENT LIST ! r Prepared by T h M U cc.v Title M &#.j d.4. Date 6' ( */> Approved by [ 17, [ b y 4 Title b./27, Date d-[# /7 Approvedby-[/C M Title - dmg Date 6 /-Q O
.SQ3-0.607 ,
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1 PSC PROCEDURE SQ 3.0 EQUIPMENT-CONSTRUCTION l JUNE 6, 1997 i Page 2 of 2 l l
- 1. EQUIPMENT The following list of equipment should be availabe for use during !
the Surveillance operations. This list is only intended as a guide. i 1.1. Miscellaneous shackles, hooks, chain hoists, come-Alongs, hoisting , slings. 1.2. Banding equipment. 1.3. Communications equipment - Walkie Talkies or Sound Powered Phones. 1.4. Buckets, pails, rags, brushes. 1.5. Miscellaneous Tools, hammers, wrenches, ratchets, sockets, bundling wire, screw drivers, pliers, heavy duty wire cutters, files, pry bars, etc. 1.6. Miscellaneous nuts, bolts, pins, washers, wooden blocks, rags, lights, extension cords, tape, etc. 1.7. Hydraulic pumps for rams. 1.8. Platforms, scaffolding, ladders, man-lifts, cable, ropes, etc. () 1.9. Buttonheader. 1.10. Plt.-tic Bags, Plastic Sheeting (Visqueen). 1.11. Wire coiler. 1.12. Band or Drum heaters. 1.13. Fluid Pump for drum. 1.14. Empty 55 Gallon drums. 1.15. Stressing Shims. 1.16. Grease can gaskets.
, 1.17. 55 Gallon drums of Viscosity 011 Visconorust 2090 P4 (Certified).
1.18. 55 Gallon drums of Viscosity oil Viscor #16 Solvent (Certified). SQ3-0.607
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PSC PROCEDURE SQ 4.0 EQUIPMENT-QUALITY CONTROL JUNE 6, 1997 Page 1 of 3 REVISION O - o ! i l i l l
'f t
CONSUMERS ENERGY COMPANY ' PALISADES NUCLEAR PLANT 25TN YEAR (7TH PERIOD) ; CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION > PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION : QUALITY CONTROL PROCEDURE QUALITY CONTROL EQUIPMENT LIST b i i Prepared by 3.I Title M M.,4.4. Date 6 6.99 : Approved by 4, P, / RIMA, Title G, /T), Date I'd'I7 l
. Approved by f / c
# Title / d g e Date (. I- g SQ4-0.607.
1 PSC PROCEDURE SQ 4.0 fi EQUIPMENT-QUALITY CONTROL JUNE 6, 1997 ' Page 2 of 3
- 1. INSPECTION EQUIPMENT The following items shall be required for the Inspections stated in l each procedure. Each piece of testing and measuring equipment ;
shall be in a currently calibrated cond:. tion. Items in excess of i those shown as being _ required for that procedure and being used > during the Inspections of that procedure shall be documented on the appropriate Data Sheet where they were used, for Name, ! Identification and Recalibration Date. l 1.1. 50 .6. 2 [ i 1.1.1. Surface Thermometer. i 1.1.2. Pocket-Probe Thermometer. 1.1.3. Sample of new 2090 P4 grease in a closed container (for Color Match). 1.2. So 7.0 , 1.2.1. Suitable quantities of clean, unussed 1 quart containers; l plastic or steel. 1.3.S0 s.0 ) 1.3.3. Magnifying Glasses with suitable illumination. 1.3.2. optical Comparator with 0.005" Measuring Reticle.
.1.3.3. Steel Ruler, Steel Tapeline. .
1.4. SO 8.1 (If Necessary) 1.4.1. 400 Grit Wet or Dry Sandpaper. , 1.4.2. Steel Wool - Medium Coarseness. 1.5..So 8.3 1.5.1. Optical Comparator with 0.005" Measuring Reticle. .-- 1.5.2. ' Feeler Gauges. 1.5.3. Steel Ruler, Steel Tapeline. l.6. SO 9.0--& SO 10.0 1.6.1. Stressing Jacks. ,
- 1. 6. 2 . - Pressure Gauges.
1.6.3. Steel-Ruler.
- 1. 6 . 4 . - : Caliper.- (Optional) -
SQ4'T.607
PSC PROCEDURE SQ 4.0 l EQUIPMENT-QUALITY CONTROL ! JUNE 6, 1997 Page 3 of 3 1.6.5. Heise Digital Gauge (Verification of Pressure Gauge l O Celibration, refer to Procedure QA 10.1) . [ t 1.6.6. Surface Thermometer. 1.6.7. Feeler Gauges. ; 1.6.8. Dial Gauge (0.001" increments for detension deflection j measurements) L 1.7. SO 10.1 Refer to Section 1.3 of this procedure - same equipment. l 1.8. 50 10.2 1.8.1. Tendon Wire Pulling Ram. (Optional) 1.8.2. Steel Ruler, Steel Tapeline. , 1.8.3. Pressure Gauge, if used *11th the hydraulio pump for the Pulling Ram. 1.9. SO 10.3 If PSC is reauested to test wire samoles. l, 1.9.1. Steel Ruler, Steel Tapeline. 1.9.2. 1" O.D. Micrometer. 1.9.3. Wire Test Apparatus. 1.9.4. Pressure Gauge, if used with the hydraulic pump for the Apparatus. 1.10. SO 10.5 1.10.1. Steel Ruler, Steel Tapeline. 1.11. SO 11.0 Refer to Section 1.6 of this procedure - same equipment. 1.12. So 12.1 1.12.1. Surface Thermometer. 1.12.2. Pocket-Probe Thermometer. 1.12.3. Steel Ruler, Steel Tapeline. O SQ4-0.607
PSC PROCEDURE SQ 5.0 ' PREREQUISITE CHECKLIST , JUNE 6, 1997 , Page 1 of 3 ' REVISION O i i CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD) CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION FRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE V INSPECTION PREREQUISITE CHECKLIST Prepared by M D I b - Title Me# 7 4). Date S s-99 Approved by/,A /d m A Title G , /T1, Date 8 f7 Approved by 2 / c_
/ Title /dxi.e-rf grw Date 4.(. T)
O SQ5-O'.607
PSC PROCEDURE SQ 5.0 PREREQUISITE CHECKLIST JUNE 6, 1997 Page 2 of 3
- 1. C)lECKLIST O
l l The following items shall be checked prior to beginning the work. f This is not a Quality control Documentation requirement and is only y presented as a reminder list to those personnel who will be ; dependent on these items. 1.1. Verify that all the_ Construction Equipment cited in PSC Procedure SQ 3.0 has been prepared or arrangements mads for acquisition. , 1.2. Verify that the Quality control Equipment cited in PSC Procedure SQ 4.0 has been ordered or is available for use. 1.3. Verify that the Mire Test Apparatus described in PSC Procedure SQ 10.3 has been calibrated and that the Wire Test Stressing Washers are available for use. If the Owner requests PSC to test wire samples. 1.4. Verify that the Grease Testing Laboratory has been qualified and [ ready to receive the grease samples. If the owner requests PSC to test grease samples. 3.5. Verify that suitable quantities of the various forms are available or the means to generate a suitable quantity is available on site. 1.6. Verify that controlled copies of the PSC Quality Assurance Manual and the PSC Surveillance Quality control Manual are available. , 1.7. Verify that the Engineering Data has been included in Procedure SQ , 9.1 for Prestress Force and Procedure SQ 11.1 Section 3 for Elongation and Rotensioning information. 1.8. Verify that the Stressing Jacks and Pressure Gauges have been calibrated and that documentation has been provided. 1.8.1. Verify that each item supplied as Quality Control Equipment has been calibrated and that suitable documentation accompanies each item. 1.9. Verify that all Fleid Quality Control Personnel are qualified and ' that copies of certifications exist for each Inspector. ,_ '1.10. Verify that the construction Personnel are familiar with the operating manuals for the equipment and that suitable training has been provided to familiarize them with the Surveillance requirements. 1.10.1. Verify that the Construction Personnel.are familiarized with Safety comments for the Surveillance Program. O SQ5-0.607
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PSC PROCEDURE SQ 5.0 PREREQUISITE CHECKLIST JUNE 6, 1997 Page 3 cf 3 () r~N 1.10.2. Verity that the Construction Personnel have been familiarized with the OSHA safety requirements and any selective safety measures imposed by the ownec or his Agent. 1.10.3. Verify that the on-Site Radiological Safety Training requirements have been completed. 1.11. Verify that the identity and location of each tendon to be inspected is correct. 1.12. Verify that suitable quantities of 2090 P4 grease and Viscor
#16 Solvent are available with the required documentation.
O j b SQ5-0.607
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL JUNE 6, 1997 P*ge 1 of 6 REVISION O CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD) CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE GREASE CAN REMOVAL PreparedbyM[,bd v Title #42..d./,
, Date_ S.0f9 ,
Approved byj f), /$4t4A. _ Title O /h, Date 4.-6 '9 7 Approved by d / Oc L/ Title A.mer d u p Date d. 6 71
'SQ6-0.607
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PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL JUNE 6, 1997 Page 2 of 6 O 1. E,/RPOSE f U This procedure will establish the requirements for the removal of Grease Cans (End Caps) for purposes of evaluation and visual inspection during In-Service-Inspection (surveillance) of the Post-Tensioning System Tendons at Consumers Energy company's Palisades Nuclear Plant.
- 2. RESPONSIBILITY As stated in PSC Procedure QA 4.0.
- 3. OUALIFICATIQH As stated in PSC Procedure QA 4.1.
- 4. EOUIPMENT The gauges and test equipment necessary for the Quality Control activities will be itemized in PSC Procedure SQ 4.0.
- 5. OUALITY CONTROL All Quality control Documentation (QCD) points noted in this procedure are Hold Points. The work shall not progress past or through a QCD without a verbal release from the Inspector. The h) required information or evaluative data shall be documented on Data
\d Sheet 6.0
- 6. ERECAILTIONS o.l. A tendon grease can weighs in excess of 100 pounds and may contain about 100 pounds of grease. Be prepared to support this weight when the grease can is unbolted and removed.
6.2. The sheathing filler, grease, may be in liquid, gel or solid form. Tendons in the area of stcam nr feed penetrations in operating plants, may contain hot grease and some caution should be exercised. It is not necessary to drain all the grease from a tendon void and is to be avoided if possible. 6.3. CAUTIOR NEVER STRIKE THE BUTTONFEADS, THE WIRES, OR THE ANCHORAGES , OF A STRESSED TENDON WITH A HAMMER OR ANY OTHER OBJECT. 6.4. !! ave sufficient quantities or sizes of containers on hand to cateh the grease, as it may 11 from the tendon void, anchorage or grease ca.n. 6.5. IF AT ANY TIME A CRACKED OR BROKEN ANCHORREAD IS DETECTED A8 A RESULT OF THESE INSPECTIONS, ALL WORK SHALL STOP. ALL PERSONNEL SHALL BB WOVED AWAY FROM THAT AREA. THE PSC CONSTRUCTION
/ SUPERVISOR SHALL BE NOTIFIED. THE WORF AND/OR INSPECTIONS SHALL
(]) CONTINUE AFTER A 8AFETY EVALUATION HAS BEEN MADE AND ONLY AT THE DIstECTION AND CONTROL OF THE PSC CONSTRUCTION SUPERVISOR AND THE ENGINEER REPRE8ENTING CONSUMERS ENERGY COMPANY DURING THE PALISADES NUCLEAR PLANT IN-8ERVICE INSPECTION. SQ 6-r, . 6 07
PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL JUNE 6, 1997 Page 3 of 6 0, 6.6. Provide protection during inclement weather to prevent entry of moisture into the end anchorage. 6.7. Use wooden or plastic paddles or spatulas to scoop out bulk tiller grease from around the anchorage. No metal implements are permitted.
- 7. PREREOUISITES 7.1. QCD- Document the tendon identification, tendon end or buttress number on Data Sheet 6.0 7.2. Provide support for the Grease Can. Be prepared to catch any grease that may fall during loosening and removal.
7.3. It may be advantageous to pack the outside of the grease can with dry ice to further solidify the grease column. This will be at the option of the PSC Construction Superintendent. 7.3.1. Once the grease can has been removed, the tendon and anchorage , and shims may be packed with dry ice to further solidity the grease column. This will be at the option of the PSC Construction Superintendent. 7.4. QCD- Document the use of dry ice to solidify the grease column on Data Sheet 6.0, for each occurrence. 7.5. QCD- Document the temperature of the surface of the concrete near the tendon with a surface thermometer, within a 3 foot radius of the center of the grease can or tendon void, on Data Sheet 6.0. The temperature shall be taken of the normal concrete. It shall not be necessary to take the temperature again, if dry ice is used. Also document the ambient air temperature. 7.6. Care shall be exercised to avoid splashing or spillir.g grease on concrete and other surfaces. Spilled grease shall be removed and cleaned using Viscosity Oil, Viscor #16A industrial solvent or equivalent, by scrubbing with brushes and wiping the excess with rags. It may be advantageous to tape plastic sheeting around the bearing plate and concrete to lessen the effect of spilled grease. 8.- REMOVAL OF GREASE CAN . Position platforms, as required, at the end of the tendon to be 8.1. inspected. 8.2. Place a container and/or a protective cover under the tendon grease can to protect adjacent areas from dripping grease. 8.3. Remove the bulk filler plug from the tendon end cap and depress the check valve to allow any excess pressure and/or bulk filler grease o to escape. Reinstall plug after depressurization. b
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SQ6-0.607'
PSC PROCEDifRE SQ 6.0 GREASE CAN REMOVAL JUNE 6, 1997 i Page 4 of 6 O 8.4. Remove the nuts and washers holding the end cap to the anchor head or bearing plate ensuring that the end cap is fully supported as the nuts or bolts are being removed. 8.5. Carefully, remove the grease can to prevent any foreign matter from , dropping into the grease in that can. Remove the studs. 8.5.1. QCD- Inspector to verify that the mark numbers on the anchor head and the identification numbers of the tendon are in agreement, if they are available. 8.6. QCD- Observe the coating of grease on the inside of the grease can, on the bearing plate, shima, anchorage and buttonheads. Noto the completeness of the grease coverage on each item and document that evaluation accordingly on Data Sheet 6.0. ! 8.6.1. Where the coverage is complete, check as Complete coverage. 8.6.2. Where the coverage is incomplete and bare metal is visible, check as Partial coverage and estimate the Percentage of Uncoated metal for each item. 8.6.2.1. Uncoated metal is defined as that area that is dry and without 1 any coating of grease. Some care should be used in judging uncoated metal, as the thickness of the coating has no bearing on acceptability. Very thin coatings will be slightly tacky O 8.7. and will readily hold fingerprints. QCD- Any other unusual conditions shall be documented on Data Sheet 6.0, such ass water or other liquid prese.nt or draining during grease can removal and document the quantity; quantities of dirt or other foreign matter in or around the tendon end or grease can, etc. 8.8. QCD- The color of the grease on or around the tendon shall be compared to a sample of new unused greasa for.. color.or.other...l ' variations from the new sample. While color is not a factor requiring acceptance, significant variations in color could be a sign of degradation of the protection medium. S.8.1. Note that the original Visconorust 2090-P2 grease is no longer available. The new 2090-P4 grease will not be the exact color , as the original 2090-P2 grease when it was new. Therefore, color comparisons of old grease against new grease must be made considering this basic difference. 8.8.2. If the colors of the samples are reasonably close to-each other, check the Match area on Data Sheet 6.0 and identify the ' Color. 8.8.3. If the colors vary greatly, check the No Match area and identify the color and variation, i.e., medium brown, darker (O) than new sample. ob: nved during visual inspection of the grease Note if any of the following items _are i SQ6-0.607
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s PSC PROCEDURE SQ 6.0 GREASE CAN REMOVAL JUNE 6, 1997 Page 5 of 6 (~') 8.8.3.1. Extreme discoloration even when considering the above change
\J in grease type.
8.8.3.2. Presence of corrosive particles and/or dirt mixed within the grease, indicating adjacent metal pitting and metal breakdown. 8.8.3.3. Signs of moisture within the bulk tiller. 8.8.3.4. Other signs of grease deterioration.
- 8. 9. TVo (2) Grease Samples for later testing shall be collected and retained from each tendon end or grease can prior to cleaning the anchorage and grease can or using solvent cleaner. Refer to PSC Procedure SQ 7.0 for grease sample collection.
8.10. Clean and dispose of the grease from the grease can. 8.11. QCD- Determine the amount of grease that may have been lost during removal of the grease can on Data Sheet 6.0. The Grease Loss from the tendon duct shall be kept separate and posted as required of Section 10.3 of this procedure. 8.11.1. QCD- The grease in the grease can is to be disposed of, that quantity shall be documented on Data Sheet 6.0.
- 9. ANCHORAGE CLEANUP O Where the tendon is to be monitored for retention of forces or detensioned, or visually inspected it will be necessary to perform a cleanup of the tendon end anchorage assembly.
9.1. Any grease removal shall be performed in such a manner to prevent damage, such as scratches, on the anchorage or tendon wires. The removal procass shall not add any contaminants to the remaining grease or that grease which could be taken for chemical analysis. 9.2. Excess grease shall be removed from the tendon anchorage threads using clean non-metallic devices. Use bristle brushes of medium stiffness or rags with suitable quantities of solvent to dilute and wash away the grease. 9.3. Continue the cleanup of the remaining portjons of the tendon end, to include the shims, buttonheads, anchorage and bearing plate as necessary. 9.4. Viscosity Oil, Viscor #16A industrial solvent shall be used to complete what ever cleanup may be necessary to perform subsequent activities. 9.5. QCD- Document the quantity of grease remove'. trom the anchorage on Data Sheet 6.0. SQ6-0.607 l
I PSC PROCEDURE SQ 6.0 l GREASE CAN REMOVAL l JUNE 6, 1997 , Page 6 of 6 i 1
- 10. TENDON PROTECTION l All tendon ends-and anchorages shall be protected by covering with l a plastic bag or sheeting whenever the tendon is not being worked i on. smear on or brush a light coating of grease onto the wires, buttonheads and anchorage prior to covering. ;
f 10.1. It will be acceptable to replace the grease cans as a ! temporary measure, using the old gaskets, until that tendon can be completed. 10.2. QCD- Document the method of tendon protection on Data Sheet 6.0. . t 10.3. OCD- Document only the Grease 51sses that are detected from the tendon duct. These torses shall be kept separate from the losses that occur from the tendon and anchorage assembly and the grease can. 1
- 11. DOCUMENTATION The items requiring documentation in this procedure shall be documented on Data Sheet 6.0 which is included with this procedure, i f
11.1. The Data sheet references the applicable Section number of the ! procedure for each QCD point. O t 11.2. Some information from Data Sheet 6.0 will require posting to , Data Sheet 12.1 of PSC Procedure SQ 12.1. ' 11.3. Some information from PSC. Procedure SQ 7.0 will require posting to Data Sheet 6.0 of this Procedure.
- 12. ATTACHMENTS 12.1. Data Sheet 6.0.
I
.t
O T
.SQ61 0.607 [
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PSC PROCEDURE SQ 6.0 CREASE CAN REMOVAL DATA 5HEET 6.0 JUNE 6, 1997 PAGE 1 0F 1 REVISION O Ph0 JECT CONSUMERS ENERGY CO. - PALISADFS DATE: (7.1) TENDON NO.: TENDON IND/ BUTTRESS NO. SURVEILLANCE 123 9.C. [1LLER DATA Date Removal Started Signcff (7.4) Dry Ice Used on Grease can , Dry Ice Used Around Anchorage (7.5) Temp. of Concrete F. Thermometer No. Recalib. Date Ambient Temp. F. Thermometer No. Recalib. Date (8.5.1) Anchor head I.D. and I.D. on Tendon History Sheet agree, if available ,, (8.6) GREASE COATING Grease can - Complete Partial Uncoated % Buttonheads - Complete Partial Uncoated % Anchorage - Complete Partial Uncoated t shims - Complete Partial Uncoated % Bearing Plate - Complete Partial Uncoated % ()(8.7)UnusualConditions: (8.8) Grease Color Match Color Comment No Match Color Comment (8.11) Amount of Grease Lost Gal. (8.11.1) Amount of Grease in Can Gal. (9.5) Amount of Grease Removed Gal. SO 7.0 SAMPLER (6.1) Grease Samples Taken Quarts. (6.1) Samples Identified (6.1) Location of sample Removal (8.2) Grease Analysis: Accept Unacceptable Engr. Notified FILLER DATA (Continue SO 6.01 (10.2) Method of Tendon Protection (10.3) Amount of Grease Lost Gal. (13.2) Add quantitles of lost grease as each applies; Post totaa on Data Sheet 12.1 (8.11) + (8.11.1) + (9.6) + SQ 7.0 (6.1) + (10.3) = TOTAL GREASE LOSS Gal. Post to DS 12.1 f%, d-QC Review Level Date ds6-0.607 j
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pdc PROCEDURE SQ 6.1- ! INSPECT FOR WATER I JUNE 6, 1997 ! Page 1 of 5 ! REVISION O : l t l
- CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT-25TH YEAR (7TH PERIOD)
CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION ; PRECISION SURVEILLANCE CORPORATION-IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE INSPECTION FOR WATER IN THE TENDON VOID, IN THE GREASE CAN AND AROUND THE TENDON ANCHORAGE l i i i Prepared by $ b I' t ' Title A M.; 4.4. Date sd* 9 Approved,by / A / b s A Title b, /7/ , Dated-[-9/ Approved by / r / [ Title [ /A g e Date d-4 h O , - i SQ6-1.607- < r . , , __m._ #.,-,., _ _ , , , - , . . .
. , , _ .v- ,_,,.-y
PSC PROCEDURE SQ 6.1 2HSPECT POR WATEP JUNE 6, 1997 Page 2 of 5
- 1. PURPOSE This procedure will establish the requirements for performing an <
i inspection of the Post-Tensioning Tendon System for evidence of water during the scheduled In-service Inspection of the Tendon System of consuners Energy Company's Palisades Nuclear Power Plant.
- 2. SCOPE This procedure will be limited to performing and documenting the inspection for water from the tendon void or around the tendon anchorage assembly, including the grease can. This inspection shall be performed just prior to removal of the grease can and during the physical inspection of the tendon anchorage assembly.
- 3. RESPONSIBILITY As stated in PSC Procedure QA 4.0.
- 4. OUALITICATION As stated in PSC Procedure QA 4.1.
- 5. EQUIPMENT 5.1. CONSTRUCTION No special equipment is required. It is expected that this inspection take place as part of the procedure for the removal of grease can, 5.2. QUALITY CONTROL EOUIPMENT 5.2.1. Suitable quantities of clean, unused, preferably non-metallic containers for obtaining water samples.
5.2.2. Clean unused rags or wipers. 5.2.3. Indelible permanent marking devices and/or labels for the sample containers. 5.2.4. Flashlights and batteries. 5.2.5. Pens; Markers; Data Sheets; Tendon Inspection List.
- 6. PRECAUTIONS Review the Safety Comments provided in the Surveillance Program Qualit/ Control Manual for the following items that shall apply both for tendon force control and personnel safety.
f} G' SQ6-1.607
1 PSC PROCEDURE SQ 6.1 l INSPECT FOR WATER JUNE 6, 1997 Page 3 of 5
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T
- 7. QUALITY CONTROL l (C There are no hold points for this operation. Quality Control
)
Inspectors shall perform the inspections that are described in this 1 procedure and document those results on Data Sheet 6.1. 7.1. The Quality Control Inspector shall be responsible for properly l identifying any water samples that may have been collected. The i Inst 7 tor shall also be responsible for controlling those samples unti6 they are turned over to the owner or his agent or sent out for testing.
- 8. PREREOUISITES 8.1. QCD- Document the tendon identification, tendon end , buttress number, unit number and other information on Data Sheet 6.1.
8.2. Provide support for the Grease can. Be prepared to catch any grease that may fall during loosening and removal. 8.3. Care shall be exercised to avoid splashing or spilling grease on concrete and other surfaces. Spilled grease shall be removed and cleaned using Viscosity Oil, Viscor #16A industrial solvent or equivalent. It may be advantageous to tape plastic sheeting around the bearing plate and concrete to lessen the effect of spilled grease. 8.4. This inspection will be performed as a prelude to thu removal of the grease can. It is expected that all the tools and preparation for the removal of the grease can will be in place or have been performed. As the main purpose of this procedure is to detect the presence of water in the tendon void, the Inspector shall be afforded access to the tendon during loosening of the grease can bolts to see if water is in evidence.
- 9. GREASE CAN REMOVAL If upon removal of the grease can, it is determined tha* the anchorhead is broken, all work shall stop on that tendon and all personnel shall leave the area of the tendon. The PSC Construction Supervisor and the Responsible Engineer of the owner or his agent shall determine the seriousness of this event and evaluate the
. feasibility and safeness of continuing operations on that tendon. 9.1. Position platform, as required, at the end of the tendon to be inspected. (As part of Grease can Removal Procedure, SQ 6.0) 9.2. Place a container and/or a protective cover under the tendon grease can to protect adjacent areas from dripping grease. (As part of Grease can Removal Procedure, SQ 6.0) 9.3. Have a clean dry plastic container available for catching water v samples. SQ6-1.607
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F PSC PROCEDURE SQ 6.1 i INSPECT FOR WATER ! JUNE 6, 1997 Page 4 of 5 ; O 9.4. As the main purpose of this procedure is to determine the presence of water in the grease can or around the anchorhead, the InLpector shall be alert to obtain samples of - that water as the can is loosened and removed and to estimate the quantity detected. ; 9.4.1. QCD- Document the quantity of water detected and if a sample was collected. , 9.5. Remove the bolts holding the grease can to the bearing plate. The ! grease can must be fully supported as the bolts are being removed. ! Care should be taken when removing the end cap since the bulk filler may drop off or drip as a liquid of medium viscosity. Allow the Inspector the opportunity to obtain water samples, if any water is present. (As part of Grease can Removal Procedure, SQ - 6.0) , 9.6. CAUTION - EE PREPARED TO SUPPORT TEE GREASE CAN. IT MAY WEIGN UP TO 200 POUNDE. 9.7. Carefully remove the grease can to avoid spilling the contents. The Inspector shall inspect the interior of the can for the ' presence of water and it possible collect a sample of that water. 9.7.1. QCD- Document the quantity of water detected and if a sample
- was collected.
9.8. Inspect the tendon anchorage assembly, shims, bearing plate, anchorhead and buttonheads for the presence of water. 9.8.1. QCD- Document the quantity of water detected and if a sample was collected. 9.9. Work shall continue for the In-Service Inspection as regularly scheduled or as required by the Procedures in the Surveillance Program Quality control Manual. 9.10. The next point tnat water could be encountered would be during or just after Datensioning the Tendon. Therefore, the 1 Inspector shall be especially vigilant during this portion of the In-Service Inspection to detect the presence of water. Inspect for the presence of water during or af ter Detensioning the Tendon. 9.10.1. QCD- Document the quantity of water detected and if a sample was collected.
- 10. DISTINGUISHING CHARACTERISTICS The quantity of water observed in or cri ihe tende during the In-
- Service Inspection is important from the M 'dpoint of the Corrective Action which could be requitted t tj Owner or his agent. The quantity could vary from condensatlun, wetness without O
i running off, to that condition where water pours out from the tendon void. The following terr.s will be used to describe the condition of moisture that will be reported to the owner or his agent. SQ6-1.607
PSC PROCEDURE SQ 6.1 INSPECT FOR WATER JUNE 6, 1997 Page 5 of 5 10.1. OBSERVABLE MOISTURE
" observable Moisture" is defined as that quantity of water which has been inanediately observed by the Inspector to be concentrated, collected or draining out from the grease can or tendon anchorage assembly. While this is intended to describe that moisture condition associated with condensation, it could be present in I quantities of less than 8 ounces. l 10.2. SIGNIFICANT MOISTURE "Significant Moisture" is defined to be a quantity of water 1/2 pint (8 ounces) or more which has collected, concentrated or observed to be draining out of the tendon anchorage assembly or grease can. Also "Significant Moisture" may be seen in the form of grease being in a mushy of f-color condition when a very fluid mixture of grease and water is present even though there is no free standing water for sample collection. This quantity is considered to be from a condition other than water formed through condensation.
- 11. NOTIFICATION The owner or his agent shall be formally notified when water, regardless of quantity, has been detected during the In-Service o Inspection. Th:.s Notification shall define the condition detected referencing Section 10 of this Procedure and the specific quantity Q detucted.
11.1. The Owner or his agent shall be responsible for any corrective action and/or Notification of the NRC should that be required. 11.2. Tre work and inspection shall continue until completed or formal notification by the owner or his agent halt the work at some agreed on point.
- 12. SAliPLE RETENTION / TESTING The samples shall be temporarily retained by the PSC Quality control Inspector untii such time that they are sent out for pH testing per PSC Procedure SQ 6.2.
12.1. QCD- Verify that the water samples are adequately identified. 12.2. QCD- Document the location of storage for the samples.
- 13. DOCUMENTATION The items in this procedure requiring documentation shall be documented on Data Sheet 6.1.
(3 13.1. The Data Sheet references the applicable section number of the Cl procedure for each QCD Point.
- 14. ATTACHMENTS 14.1. Data Sheet 6.1.
SQ6-1.607
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PSC PROCEDURE SQ 6.1 INSPECT FOR WATER DATA SNEET 6.1 JUNE 6, 1997 PAGE 1 OF 1 REVISION 0
%J PROJECTS CONSUMERS SEE10Y CC. - FALISADEG DATE: "
(8.1) TENDON NO. TENDON END/BUTThESS NO. SURVEILLANCE 223 j OTNER TENDON END LOCATION INFO (9.4) DURING LOOSENING OF QREASE CAN (9.4.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (9.7) IN GREASE CAN (9.7.1) Water Detected Yes No Quantity Sample Taken Yes NO , comuments (9.8) AROUND TENDON ANCHORAGE (9.8.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (9.10) DURING DETENSIONING (9.10.1) Water Detected Yes No Quantity Sample Taken Yes NO Comments (11.) OWNER / AGENT NOTIFIED Yes No Date CONDITION: OBSERVABLE SIGNIFICANT (12.1) SAMPLES ADEQUATELY IDENTIFIED Yes NO (12.2) SAMPLES STORED AT QC Signotf. Level Date QC-Review Level Date im U ds6-1.607
PSC PROCEDURE SQ 6.2 WATER SAMPLE ANALYSIS JUNE 6, 1997 Page 1 of 3 REVISION O CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD) COFTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE WATER SAMPLE ANALYSIS Prepared by 2 h r![i!%' Title Ah9.,. Q 4. Date G-4 99 Approved by /,0./ M Title G,/72 Date (- /- 97 Approved by [./'O [ I Title ,m e A q ,s Date 44 91 O sq6-2.607
PSC PROCEDURE SQ 6.2 WATER SAMPLE JUNE 6,. 1997 Page_2 of 3 p 1. PURPOSE This procedure will establish the requirements for laboratory pH i analysis of Water sar.ples taken duris.g the 25TH Year (7TH PERIOD) In-Service-Inspections (surveillance) of the Post-Tensioning System ' Tendons of Consumers Energy Company's Palisades Nuclear Plant. <
- 2. RESPONSIBILITY 2.1. The laboratory that performs the testing / analysis shall be i responsible for controlling the samples, performing the analysis, '
documenting the analysis on Laboratory latterhead stationery and submitting the reports to: PRECISION SURVEILLANCE CORPORATION 3468 Watling Street East Chicago, IN 46312 Attention Quality Assurance 2.1.1. The Laboratory shall further be responsible to utilize trained personnel for the analysis and maintain the calibrated status, traceable to the NIST, as applicable, for all test or measuring devices that may be used in providing test results. 2.1.2. The Laboratory shall provide open access for inspection, survey or audit, as the need might arise, to PSC or its customers. 2.2. The PSC Quality Assurance Section shall be responsible for the qualification of Laboratory sources. 2.3. Where specified in the Contract Documents, the owner or his Agent shall have the right of approval for Laboratory sources. 2.4. The PSC uality Control and 'or Engineering Department shall review the reports for accuracy and content. 2.4.1. This report shall be submitted to the owner or his Agent with the final Surveillance Report.
- 3. SAMPLES The Water Samples shall be sent to the Laboratory by any convenient mode of transportation. The samples have been marked to show the '
unit number, the tendon number and the tendon and or buttress identification. The sample shall be securely closed to prevent leakage and packaged to prevent damage. , 3.1.-The samples shall maintain a form of identification throughout testing, that shall provide traceability to the original sample identification. 3.2. The Laboratory shall notify PSC if it appears that the sample container has been damaged, tampered with, or any other occurrence that could contaminate the water sample. sq6-2.607
i PSC PROCEDURE SQ 6.2 ! WATER SAMPLE JUNE 6, 1997 , Page 3 of 3 !
- 4. TEST DESCRIPTIONS Each sample of Water shall be analyzed fort j 4.1. pH ,
- 5. IEST METHOD Each sample of Water shall be tested by tho below cited test method, i 5.1. gli by ASTM D-1293 or EPA 150.1 or equivalent. !
- 6. REPORT f
Two copies of each report for the analysis of water shall be submitted to PSC. 6.1. Each report shall bear the date of testing and sample identification as it appears on each sample container. 6.2. Each report shall be signed by the Laboratory Manager, who shall ultimately be responsible for the content.
- 7. SAMPLE DISPOSAL The remaining water samples may be scrapped 30 days after the issue of the report, unless the Laboratory is requested in writing to ;
hold the samples for a longer period of time. T i sq6-2.607-
PSC PROCEDURE SQ 7.0 ACQUIRE GREASE SAMPLES t JUNE 6, 1997 , Page I of 3 REVISION O ; i i t t CONSUMERS ENERGY COMPANY PALISADES NUCLEAR PLANT 25TH YEAR (7TH PERIOD) CONTAINMENT BUILDING TENDON SURVEILLANCE INSPECTION ! PRECISION SURVEILLANCE CORPORATION IN-SERVICE INSPECTION QUALITY CONTROL PROCEDURE GREASE SAMPLES --ACQUIRE AND EVALUATE Prepared by $ N l'_l'*e s _ Title 4447 0.4. Date 4697 Approved}}