IR 05000369/1980011

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IE Insp Repts 50-369/80-11 & 50-370/80-07 on 800527-30. Deviation Noted:Fire Sprinkler Sys Failed to Meet Criteria of Natl Fire Protection Association Stds NPFA-13 or NPFA-15
ML19344E432
Person / Time
Site: McGuire, Mcguire  
Issue date: 06/16/1980
From: Conlon T, Miller W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19344E420 List:
References
50-369-80-11, 50-370-80-07, 50-370-80-7, NUDOCS 8008280547
Download: ML19344E432 (11)


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,gn crouq'o UNITED STATES

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j3 NUCLEAR REGULATORY COMMISSION

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g s a REGION 11

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o 101 MARIETTA ST N.W.. SulTE 3100 ATLANTA, GEORGIA 30303 o

JUN 17

Report Nos. 50-369/80-11 and 50-370/80-07 Licensee: Duke Power Company 422 South Church Street Charlotte, NC 28242 Facility Name: McGuire Docket Nos. 50-369 and 50-370 License Nos. CPPR-83 and CPPR-84 Inspection at McGuire site near Charlotte, North Carolina Inspector:

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4 /6 fo W. H. Miller, Jr.

I Date Sighed

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Approved by:

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T. C Conlon, !Fection Chief, RCES Branch Jfate pigned SUMMARY Inspection on May 27-30, 1980 Areas Inspected This special, unannounced inspection involved 26 inspector-hours on site in the areas of fire protection, l

i Results Of the areas inspected, no items of noncompliance were identified; however, one apparent deviation was found (Deviation - sprinkler systems do not fully meet the NRC guidelines - Paragraph 5.b(2)).

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DETAILS 1.

Persons Contacted Licensee Employees

  • J. C. Rogers, Project Manager
  • T. E. Touchstone, Senior Construction Engineer
  • E. B. Miller, Senior QA Engineer

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  • L.'J. Bare, Licensing

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  • R. H. Ledford, QA - Construction
  • W. G. Goodman, QC - Construction J. E. Reeves, Technical Specialist Support D. C. Lesie, QA Engineer E. Leviner, Mechanical Engineer / Technical Support R. Mann, Mechanical / Technical Support C. Thompkin, Electrical Engineer / Technical Support D. James, QA Inspector
  • J. R. Hendricks, Design Engineering
  • S. G. Crews, Design Engineering
  • D. L. Camp, Design Engineering i
  • J. R. Vinal, Design Engineering
  • Attended exit interview 2.

Exit Interview The inspection scope and findings were summarized on May 30, 1980 with those persons indicated in Paragraph I above.

3.

Licensee Action on Previous Inspection Findings a.

(Closed) Deviation Item (369/79-34-01 and 370/79-20-01); Inadequate fire protection for QA records storage room. This item was closed by Report Nos. 50-369/80-10 and 50-370/80-06.

b.

(Closed) Unresolved Item (369/79-34-02 and 370/79-20-02); Substandard

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fire pump installation.

NRR memorandum for W. Laudan, IE/HQ from V. A. Moore, NRR/ DSS dated January 15, 1980, advised that the existing fire pump installation at McGuire was acceptable. Therefore, this item is closed.

c.

(Closed) Inspection Followup Item (369/79-34-03 and 370/79-20-07);

Repairs to fire pump No. A.

The electric motor for pump No. A has been repaired and reinstalled, also, the missing automatic air release valve for this pump has been replaced. This item is closed.

d.

(Closed) Deviation Item (369/79-34-04 and 370/79-20-04); Inadequate

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procedure for flushing fire protection piping systems. The licensee's letter from W. O. Parker, Jr.,

to James P. O'Reilly, Director, NRC

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Region II dated November 8,1979 states that tests conducted on portions of the fire protection piping systems revealed that the flushing flow rates were well above the flow demand of the systems which satisfied the intent of the National Fire Protection Association (NFPA) standards.

Also, the systems are to be flushed at the design rate during the pre-operational tests to be conducted on the plant systems. Based on these comments, this item is closed.

e.

(0 pen) Deviation Item (369/79-34-05 and 370/79-20-05); Substandard sprinkler system installation for Unit 1 battery room. The upright type sprinkler heads have been replaced with pendent type heads and heat shields have been provided for each sprinkler head; however, sprinkler protection has not been provided beneath the cable trays located between column lines 53AA/54AA and 53BB/54BB. The licensee advised that a connitment was not made to provide sprinkler protection in this area. This item is being forwarded to NRR for evaluation and comment.

Also, the arrangement of the water flow inspector's test connection device does not meet the provisions of NFPA-13 and is included in the list of code discrepancies of Paragraph 5.b.(2) of

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this report. This item remains open pending further review.

f.

(Closed) Unresolve - Item (369/79-34-06 and 370/79-20-06); Substandard water spray fire protection system for cable spreading rooms. NRR memorandum for W. Laudan, IE/HQ from V. A. Moore, NRR/ DSS of January 15, 1980 advised that the examples of hTPA code discrepancies for these systems were not pertinent since the plant can be shutdown independently of the cable spreading rooms. However, the code discrepancy for the i

i type water flow alarm is considered a valid discrepancy. This item is considered an example of the alarm device discrepancy of Paragraph 5.b.(2). Therefore, this item is closed.

g.

(Closed) Unresolved Item (369/79-34-07 and 370/79-20-07); Substandard fire protection piping system to auxiliary building. NRR memorandum for G. W. Reinmuth, IE/HQ from R. A. Birkel of NRR dated February 12, 1980 stated that the arrangement of the water supply to the auxiliary and reactor buildings fire protection systems had been evaluated and l

found acceptable. Therefore, this item is closed.

It must be pointed out, however, that based on calculations using the Williams-Hazen Hydraulic Calculation Formula of:

4.52 x (flow in gpm)I'O Friction loss = (Roughness Coefficient) x (pipe diameter) g

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produces a friction loss in the by pass around each deluge valve of 90 psi with 230 gpm flowing and 70 psi with 200 gpm flowing. In other words, based on a static pressure of 130 psi at grade, the by pass piping for each deluge valve will not provide a sufficient flow to meet the demand of 435 gpm at 61 psi for the largest automatic sprinkler

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system (Room 806 - component cooling pumps) in the auxiliary building.

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(Closed) Unresolved Item (369/79-34-08 and 370/79-20-08); Inadequate QA procedure for auditing fire protection system installations. This item was closed by Report Nos. 50-369/80-10 and 50-370/80-06.

4.

Unresolved Item Unresolved items are matters about which more information is required to determine whether they are acceptable or may involve noncompliance or deviations.

New unresolved items identified during this inspection are discussed in paragraph 5.b. (10).

5.

Fire Protection / Prevention Commitments

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This inspection evaluated the licensee's progress and action on the fire protection commitments made to the NRC. The NRC (Fire Protection) Safety Evaluation Report, (FPSER), Supplement No. 2 for this facility dated March 1979 and the licensee's Fire Protection Review for McGuire Nuclear Station dated September 1977 and Revised January 1979 were used in this evaluation. These documents describe the fire protection commitments, requirements and schedule dates of implementation. This protion of the inspection was limited to Unit 1.

The commitments and findings are as follows:

a.

Commitments (Unit 1):

Numbe_r Location / Item Status Reactor Bldg. (Fire Areas RB1-RB3)

(1)

Fire detectors Open (IA)

Annulus Open (IB)

Pipe corridor Closed (IC)

Cable trays (inside crane wall)

Open (2)

Sprinkler systems Open (2A)

Annulus / manual Open (2B)

Pipe corridor / automatic Open (2C)

Reactor coolant pumps / manual Open (2D)

Charcoal filters-Lower containment /

Open manual (3)

Hose stations Closed l

(3A)

Pipe corridor Closed l

(3B)

Elevations 725 and 738 Closed (4)

Fixed repeaters / radio communication

l Auxiliary Bldg - 695' (Fire Area 1)

(5)

Fire detectors / Rooms 500-508 Closed l

(6)

Sprinkler system / automatic (6A)

RHR Pump rooms 500-501 Closed i

(6B)

Corridor to RHR pumps Open

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(7)

Fire barrier penetrations

(8)

Hose stations Closed (9)

Emergency lights for RHR pump Open l

room /8 hour battery

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Number Location / Item Status (Continued)

Auxiliary Bldg - 716' (Fire Areas 2 & 3)

(10)

Fire detectors (10A)

Auxiliary feedwater pump room (600)

Closed (10B)

Photo-electric detector / turbine room Closed (10C)

Cable trays Closed (11)

Sprinkler system (12A)

Auxiliary feedwater pump room (600)

Open (12B)

Auxiliary feedwater pump room (601)

Open (12C)

Service water pumps Open (12D)

Centrifugal charging pump rooms Open (627 & 630)

(12)

Halon system (12A)

AFWP Rooms 600B

(13)

Hose stations Closed (14)

Cable tray fire barriers / turbine AFWP

pump instrumentation - 1/2 hour barrier (15)

Auxiliary shutdown panel /1/2 hour Closed fire barrier (16)

Fire barrier penetrations

(17)

Fire barrier - 1 1/2 hour / train A & B

Nuclear service water pumps (18)

Curb / control sprinkler discharge

(191 Portable emergency lights /8 hour battery Open (19A)

AFWP Rooms Closed (19B)

NSW pump rooms Open

Auxiliary Bldg. - 733 Diesel Generator Rooms (Fire Areas 5-8)

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(20)

Halon system

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(21)

Hose stations Closed (22)

Fire detection Open (23)

Fire barriers and doors

Penetration rooms (Fire Area 9-10 and 15-16)

(24)

Fire detectors Closed l

(25)

Hose stations Closed l

(26)

Fire barriers (3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br />)

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(27)

Penetrations of containment

Switchgear rooms (Fire Areas 11-12 and 17-18)

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Fire detectors Closed (29)

Hose stations Closed i

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Fire barriers /UL 3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> doors

(31)

Penetrations

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Number Location / Item Status (Continued)

Battery rooms (Fire Area 13)

(32)

Area fire doors /3 hour-UL

(33)

Battery room doors /3 hour UL

(34)

Fire dampers /3 hour

(35)

Hose stations Closed (36)

Fire detectors / area and battery room cell *

(37)

Sprinkler system beneath cable trays Open (38)

Fire barrier penetrations

Remainder of 733' (Fire Area 14)

(39)

Fire detection (Rooms 722, 724, 723 Closed 723A, 731, 787 (40)

Sprinkler system / automatic over Open component cooling pumps (41)

Fire barrier between train A&B

component cooling pumps /11/2 hour (42)

Hose stations Closed (43)

Curbs for control of sprinkler

discharge (44)

Fire dampers-1 1/2 hour - duct

penetrations (45)

Electrical penetrations

(46)

Portable emergency lights /8 hour battery Open Auxiliary Bldg. - 750' Cable spreading rooms (Fire Areas 19 & 20)

(47)

Fire detectors (801)

Closed (48)

Water spray system / manual Closed (49)

Hose systems Closed (50)

Fire proofed angle iron ceiling

l support between cable spreading rooms l

(51)

Fire doors /UL 3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br />

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(52)

Fire damper

(52A)

Between cable rooms /3 hour UL

(52B)

Other penetrations /1 1/2 hour UL

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(53)

Fire detectore Closed (54)

Hose stations Closed l

(55)

Fire barriers

(56)

Penetrations

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Number Location / Item Status (Continued)

Switchgear rooms (803)

(57)

Fire detectors Closed (58)

Hose stations Closed (59)

Fire barriers

(60)

Penetrations

Reminder of 750' EL (Fire Area 21)

(61)

Fire detectors (806, 808, 811, 815, 816 Closed and 821)

(62)

Sprinkler system /CCWP area Open (63)

Fire barrier between Train A&B CCWP

(64)

Fire doors /UL 3-hour

(65)

Fire barrier penetrations

(66)

Fire barriers (66A)

Between 807 and 808/1 1/2-hour with

Class C - 3/4 hour fire door (67)

Hose stations

(68)

Portable emergency lights /8-hour type Open at CCW/ pumps Auxiliary Bldg - EL 767 (Fire Areas 22)

Electrical Penetrations (926 and 928)

(69)

Fire detectors

(70)

Hose stations Closed Control Room (925)

(71)

Fire detectors (71A)

Room detectors Closed (71B)

Exhaust fan from control panels Closed (71C)

Peripheral rooms Closed (72)

Fire doors /UL 3-hour

(73)

Fire dampers /UL 1 1/2 hour

(74)

Fire extinguishers

(75)

Portable emergency lights /8 hour Closed (76)

Fire barrier (930 and 931)

(7A6)

Fire rated ceiling /l 1/2-hour

(76B)

Fire doors /3/4 hour

Equipment Rooms (932, 944 and 946)

(77)

Fire detectors / areas and HVAC units

(78)

Hose stations Closed

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(79)

Fire doors /UL-3 hour

(80)

Fire dampers /1 1/2 hour

-(81)

Water spray system / charcoal filters

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Numb-r Location / Item Status (Continued)

Auxiliary Bldg. (Fire Area 26-27)

Fuel Pool (Rooms 1200 and 1250)

(82)

Fire detectors

(83)

Hose stations

General Plant Areas (84)

Fire proof supports for HVAC ducts up

to 5 feet from barrier (85)

Fire pump

(85A)

Pumps and controllers

(85B)

Manual start / control room

(85C)

Annunciator panel

(86)

Fire hydrants

(87)

Fire equipment houses

(88)

Fire protection valve supervision

(89)

Fire brigade Equipment

(90)

Exhaust fans /protable type

(91)

Portable handlights

(92)

Protective clothing

(93)

Self contained breathing apparatus

(94)

Breathing apparatus-refill capability

(95)

Adminstrative control procedures

(96)

Fore doors / locked or alarmed

Notes:

  • This item not inspected.
    • Inspection incomplete.

" Closed". Visual inspection and random review of documentation records indicates that this item appears to be satisfactory completed.

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"Open".

Item contains discrepancy. Refer to paragraph 5.b for details.

b.

Findings:

Additional information on the "Open" items in Paragraph 5.a is listed l

below. The below listed numbers correspond to the numbered items in l

pr.ragraph 5.a.

(1) The licensee is currently providing additional fire detectors in several areas of the reactor building. Presently, only ionization detectors are provided within the annulus area whereas Table

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D-1.7 in the licensee's FPR states that both ionization and rate of rise type detectors will be provided in this area. Also, fire l

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detectors are not provided over a number of cable trays inside the crane wall whereas Table D-1.7 of the FPR states that detectors will be provided over these cable trays. This item is identified as Inspector Followup Item (369/80-11-03 and 370/80-07-03), addi-tional fire detectors for reactor building and diesel generator building, and will be reviewed during a subsequent NRC inspection.

(2) The sprinkler systems provided do not fully meet the criteria of National Fire Protection Association Standard No. 13 (NFPA-13),

Sprinkler Systems or NFPA-15, Water Spray Fixed Systems, due to the following:

(a) Pendent sprinkler heads are installed as upright heads in at least one location.

Section 3-16.2 of NFPA-13 requires sprinkler to be installed to meet their distinct design criteria.

(b) Ordinary degree sprinkler heads are installed in a number of areas where the temperature in the area dictates that higher degree rated sprinklers must be installed. In several areas the construction drawing require 212 degree F rated sprinklers

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but 165 degrees F rated sprinkler have been installed. The required temperature rating and applications for sprinkler heads are included in section 3-16.6 of NFPA-13.

(c) Portions of the sprinkler systems utilize short sections of 1/2 inch diameter pipe. Typical examples are the systems for the annulus area and the reactor coolant pumps. Sections 3-5, 3-6, 3-7, and 7-1.1.2 of NFPA-13 and 4-9.1 of NFPA-15 specifically prohibit the use of piping smaller than one-inch in diameter.

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(d) Serious obstruction to proper discharge of water from the sprinkler systems exist in a number of areas due to instal-

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lation of cable trays, piping, ducts, structural supports, etc., beneath the sprinkler systems.

Section 4 of hTPA-13 gives specific guidance as to the requirements that must be

adhered to, to assure minimum interference or obstruction from proper discharge by the system in the event of fire.

(e) Water flow alarm devices are either not provided or if provided are not equipped with proper type test devices.

Also, dry systems are provided with paddle type flow alarm

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indicators which are specifically prohibited by Section 3-17.3.4 of NFPA-13.

The criteria for water flow alarm devices is located in Sections 3-9.1.2, Figure A-3-9.1.2, 3-17.3, 3-17.4 and 3-17.6 of NFPA-13.

(f) Some control and sectional valves in the fire protection

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piping systems are not indicating type valves as required by l

Section 3-14 of NFPA-13.

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Section E.3.(c) of the licensee's FPR states that the sprink-1er systems conform to the provisions of NFPA-13 and NFPA-15.

The above examples of nonconformance to the applicable NFPA codes is a failure to meet a commitment to the NRC and is identified as Deviation Item (369/80-11-01, 370/80-07-01),

substandard sprinkler system installations. The above code discrepancies are only examples. It is probable that addi-tional discrepancies exist.

(7B) The sprinkler heads in this area are located approximately 3 feet below the ceiling whereas Section 4-3 of NTPA-13 requires this distance not to exceed 12-inches. Refer to item (2) above.

(9) Emergency 8 hour9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> fixed battery light units are not provided for this area. Appendix C, page C-7 of the licensee's FPR states that energency lights with 8 hour9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> battery supply will be provided for the RHR pump room. This discrepancy is being evaluated by the licensee and is identified as Unresolved Item (369/80-11-02) and 370/80-07-02), battery powered emergency lighting requirements for safety-related pumps, and will be revicwed during a subsequent NRC inspection.

(11) Refer to above item (2) for details.

(19B) Emergency 8 ho r battery lights are not provided for this area as stated by Appendix C page C-17 of the FPR.

This is another example of the Unresolved Item identified in above item (9).

(22) The diesel generator rooms are not presently provided with ionization type fire detectors. This item is another example of the unresolved item of above item (1).

(37) Refer to paragraph No. 3.e for details.

l (40) Refer to above item (2) for details.

l (46) Emergency 8 hour9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> battery lights have not been provided for component cooling pump area. Appendix C page C-37 states that these lighting units were to be providei for this area.

This is another example of the unresolved itcm of above item (10).

l (48) Refer to Paragraph 3.f.

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(62) Refer to above item (2) for details.

l (68) Emergency 8 hour9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> battery lighting units are not provided for this area. Appendix C page C-45 states that these lighting units were to be provided for this area.

This is another examples of the unresolved item of above item (10).

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Documentation Records:

A review was made of the QC inspection data sheets for the following fire dedetection systems:

Room No.

Fire Alarm Zone No.

705 42 and 43 717 96 and 97 803

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926

No discrepancies were noted.

Except as noted above, no additional items of noncompliance or deviations were identified in the areas examined.

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