IR 05000327/1980049

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IE Insp Repts 50-327/80-49 & 50-328/80-27 on 801201-05.No Noncompliance Noted.Major Areas Inspected:Preoperational Testing,Preoperational Sys Walkdown of Unit 2 & Plant Tour
ML19350A227
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 02/05/1981
From: Dance H, Ford E, Julian C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19350A224 List:
References
50-327-80-49, 50-328-80-27, NUDOCS 8103130155
Download: ML19350A227 (5)


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NUCLEAR REGULATORY COMN11SS!ON e

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REGION 11 A-y o, Y I.LH( / ;8,-

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Licensee: Tenne s see '! alley Authority 500A Chestnut Straet Chattanooga, TN 37401 Facility Name: Sequcyah Doc <et Nos. 50-327 and 50-325 L' cense Nos. CPR-77 ard CP R-73 Inscection at Secucyah site near Chattanooga, TN fs P

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C. J_u l i a n Cate Sigrea f'

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E. Ford Date Signea

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H. C. Cance, Seccion Cnief Date Sigrec S U.'"'ARY Inspection on December 1-5, 1930 Areas Ins.ected This routine, unannounced inspection involved 46 inspector-hours on site in the areas of review of preoperational testing oeing conducted on Unit 2, pre-operational system walkdown on Unit 2, and a plant tour.

Results Of the 3 areas inspected, no violations or deviations.-<ere identified.

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8103130155

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DETAILS I

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Persons Contacted

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l Licensee Employees

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  • J. M. Ballentine, Plant Manager I

W. F. Popp, Assistant Plant Manager C. E. Cantrell, Assistant Plant Manager

  • W. T. Cottle, Cemoliance Supervi sor

"D. W. Mack, Assistart Construction Engineer

  • W. E Andrews, Chief, Power QA Staff
  • 0. O. McCloud, QA Supervi sor

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  • E. A. Condon, Preoperational Test Supervisor

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"W. M. Hally, Preoperational Test Coordinator l

R. Ector, Assistant Outage Director

  • L. G. Heoert, OEDC - QA i
  • R. L. Moore, Power QA i
  • W. J. Glasser, OPQA Coordinator Other-licensee employees contacted included numerous construction craf tsmen, technicians, operators, mechanics, security force members, and office personnel.

NRC Resident Inspector

  • S. D. Butler
  • Attended exit interview 2.

Exit Interview The inspection scope and findings were summarized v December 5,1980 with those persons indicated in paragraph 1 above.

The inspector restated the followup items included in the details.

Licensee representatives acknowl-edged their understanding of these items.

3.

Licensee Action on Previous Inspection Findings Not inspected.

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Unresolved Items Unresolved items were not identifies during this inspection.

5.

Review of Preoperational Testing Reruits The inspector reviewed the documentation packages for the completed Unit 2 preoperational tests listed below and made the following comments. Licensee representatives stated that appropriate action will be taken to resolve each ite ?

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W12.2A Annunciator Equipment checkout, test completed 6/5/80.

(1) Page 62 states that annunciator 2-XA-55-63/30 ha- =. n apparent anomalous wiring condition and that this matter ne r. solution by TVA Engineering Design. (IFI 323/80-27-01).

(2) 'One page, Appendix F Temporary Condition Log, was missing from the test record.

Indications are that no temporary conditions were required during this test. (I F1 323/80-27-02).

The test record states that annunciator panel 2-M-21 needs to be

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ventilated anc dust protected.

Licensee representatives stated that an engineering change notice (ECN) has been issued to make the required modifications. (IFI 328/20-27-03)

-(4) The test record copy reviewed by the inspector had numerous missing and duplicate pages. Licensea representa:ives stated that they will c.nfirm that copies distributed for reviu are accurate.

(IFI 328/20-27-0?)

b.

TVA - 21A Containment Spray System (1) Step 5.1.21 contains a typographical error in a valve number yet

.was signed off as completed. Licensee representatives stated that a corrective memo will be added to the test record. (IFI 328/30-27-05)

(2) Test records show that the spray header piping was intentional 1" left water filled for an indeterminant period of time follcoing hydrostatic testing.

Licensee representatives stated they will investigate the ' potential for corrosion damage of this piping.

. (-IFI 323/80-2C-06)

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TVA - 8 Post-LOCA Hydrogen Recombiner, ' est completed 11/11/80 (1) A hot w:re anemometer used for air flow rate measurement exceeded its calibration due date during the test period.

The instrument was subsequantly checked and:found to be out of calibration. The test director stated-in the test package that the instrument was

reading low which would imply that. test results were still satis-

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. factory After re/iewing the calibration data, the inspector

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concluded. the opposite i.e.

that the instrument had been reading high ard that the apparent error was sufficient to possibly render the test.results ' unacceptable. 'After researching the matter,

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licensee representatives. stated that during test results review, TVA engineering design had also concluded that the test results were unacceptable and that the test will be repeated. (IFI 328/80-27-07)

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t (2) The. copy of the test package reviewed by the inspector was incomplete. in that the test log for 10/27/80 was missing.

Licensee representatives statec tna; they will confirm tna ccpies distributed for review are accurate. (IFI 323/53-27-03)

(3) The inspector noted that t e 22-3 recc=biner wcs initially en h

10/23/80 and after correction of wiring errors retested on

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10/27/80. Data sheet 5.1 reflects a large difference between :ne

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tro tests in the maximum power consumption of the recembiner.

Licensee representatives stated they sill investigate the cause.

(IFI 328/80-27-09)

No viclations or deviations were -identified in this area.

5.

Plant Tcur Tne inspector toured various portions of both units. Particular attention was given to unit 2 plant system status.

Major portions of tne Resicuai Heat Removal, Safety Injection, Chemical anc Volume Control System, and Contair. ment' Spray systans were examined c ccnfirm that piping c;nfiguraticn j

is accurately reflected by the piant drawings.

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l The inspector observed the folicwing apparent equipment inadequacies and

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pointed cut these items to plant management. Licensee representatives stated

that the items will be reviewed and appropriate action taken a.

Containment Spray systera motor operated valve 2-FCV-72-2'. was observed

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to have only two of the four required bolts present to a. tach the motor

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operator to the valve body.

Electrical conduits were not properly

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attached to the motor operator.

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ine eiectrical box JB758 containing local control switches for motor

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operated valves 2 HS-72-228 and 238 has attached an outdated construc-tien tag for valve 23 and.a nonconformance tag dated 7/11/79.

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The 2B-8 RHR pump seal appears to be leaking water.

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The Unit 2 RHR system contains numerous' construction tags from a ccid hydro test conducted during 10/80. The system has been transferred to

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Power Production and the tags should have been cleared at transfer-I according to the preoperational testing personnel.

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Valve 62-3468, the vent valve to flow transmitter 62-93, appears to

ha-a water leak in a weld.

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. Charging pump 2B-3 has been disassembled for repairs.

The system

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piping discenr.ected frca the pump. was observed to be cpen and a

unprotected fro't entry of foreign material.

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In the charging pun.,, 2A-A rocm, vent valve 62-512 was not capped as

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shown on the plant drawings. Also a wall nenetration to this rc:m did j

not appear to bc sealed.

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h In safety injection pump room 23-B, the room cooler was inoperaole with

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the ventilation fan belts removed.

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At the 2C charging pump, two bearing temperature sensors have exposed

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In the penetration room, an air leak was observed or valve 2-FSV-

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At a pipe chase cooler en elevatten 669', instrument 2-FS-30-202 was

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cbserved to have exposec electrical wir ng.

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The inspectors discussed.with plant management that the majority of tnese

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inadequacies do not acoear on the Unit 2 Outstanding Work Items List (CWIL)

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or on the list of incomplete work iter-resulting from system wa.k down

during turnover from construction to pcwer proouction.

Licensee represen-l l

tatives stated that many of these type of items will be documented by

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Maintenance Request (MR) when identified by plant personnel and that the MR

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list will be merged with the OWIL list just prior to hot functional testing.

j This matter will be pursued further during a future inspection.

(IFI

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l-The inspectors s

'ed the need to obtain a firm control of system status now

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that' Unit 2 is i hot functional testing.

The Plant Manage

tr ed that i;

this will be accomplished approximately one month before hot functional

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Unit 2 is placed under full security access control. The inspectors stated l

that the control of system status will be examined further during. future

inspection.

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l No violations or deviations were identified in this area.

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7.

Previous Inspection Items

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(Closed) Open Item 328/80-04-02:

The ~ inspector examined the training

records of members of the preoperational test group. Satisfactory training f

frequency is being provided at this time.

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