ML20215N383
| ML20215N383 | |
| Person / Time | |
|---|---|
| Site: | Sequoyah  |
| Issue date: | 08/07/1985 |
| From: | Cowan L, Kimsey B, Patterson B TENNESSEE VALLEY AUTHORITY |
| To: | |
| Shared Package | |
| ML20215N324 | List: |
| References | |
| M&AI-7, NUDOCS 8611050317 | |
| Download: ML20215N383 (71) | |
Text
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Hech Hta PH Off (5 WC) d 1C QC Inspection Satellite Office Ic Instrument Shop lc Instrument Mtn Supv Prepared By: 1.ynn Cowan 1
s Revised By: Barry A. Kinsey Submitted By: Akl b
~ Supervisor PORC Review: AUb 0 7190b Date I Approved By: %d h flint Manager Date Approved: AUG 0 71985 The current revision level of this instruction is: 6 . .
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I Reason for current revision (include all temporary change numbers) This new - .-
instruction combines the existing procedures H&AI-7.Splicina. and M&AI-12 . . . -'iI Cable Terminations. Effective from the PORC review date all workplans or MRs - ~"
referencing the aforementioned procedures shall be covered under this new -
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instruction.
The last page of this instruction is Number 69 .
I 8611050317 861031 PDR p
ADOCK 05000327 PDR I. _ _ _ _ _ _ _
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Title Change 2 11/20/81 49,55,56 3 ~02/02/82 Revised 4 ,
4 12/3/82 18 1,3,4,46-56, 5 09/14/84 Added 57,58 Title Change 6 AUG 071985 All
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2.1 Insulated Cables
> 2.2 Cable Accessories 2.2.1 Terminals and Butt Splices 2.2.2 Medium-Voltage (5-15kV) Splicing and Terminating Kits 2.2.3 Insulating requirements for splices and terminations in low voltage (600V and below) applications 2.2.3.1 Preinsulated splices and terminals
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2.2.3.2 Uninsulated butt splices 2.2.3.3 Uninsulated terminal luggs
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- - 5 cl< cult ter instson. m a splices l
2.2.5 Tools for wice preparation 2.2.6 Cable ties 3.0 INSTALLATION 3.1 Terminating and splicing 3.1.1 Cencral instructions 3.1.2 Thermoplastic or thermosetting-type insulation-terminations (600V or less) 3.1.3 Thermoplastic or thermosetting-type insulation-terminations (5-15kV)
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M&AI-7 Page 2 of 37 Rev. 6
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3.0 INSTALLATION (Continued) 3.1.4 Rubber or rubber-like insult
). ins-terminations (600V or 2
less)
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. o '. << irss; l 3.1.10 Coaxial and/or triaxial cable splicing 4.0 SOLDERING CRITERIA FOR INSTALLATION AND INSPECTION 4.1 General Instructions 5.0 INSPECTION CRITERIA 0F CABLE OR INTERNAL PANEL WIRING TERMINATION / SPLICES j (. .0 HEPA! RING IWiAGED CAHLES i
} 6.! Ceneral Instructions 1
f 6.2 Cables having thermoplastic, tnerscactting, rutter, or rubber-like i jackets .ind insulations 6.2.1 General requirements 6.2.2 Jacket repairs 6.2.3 Shield reparis 6.2.4 Insulation repairs 6.2.5 Cables having braided type coverings over the insulation
7.0 INTRODUCTION
TO RAYCHEM HEAT SHRINKABLE PRODUCTS 7.1 Selection to tubing and/or components 7.1.1 General requirements t _ _ _ _ _ _ _ _ _ _ _
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Table B-3 (Terminals, butt splices, and tools l
.available from Burndy Corporation)
APPEKDIX C - General information for AMP, Burndy, T&B tools, terminals, butt splices, pins, and sockets and inspection - acceptance cr(teria i
APPENDIX D - Incore thermocouple connector assembly instructions and thermocouple wiring information
' ATTACllMENT I - SD-E15.3.4 Cable, wire, and terminal block identification requirements ATTACilMENT 11 - Electrical Standard Drawings for splicing and cable terminations ATTACl(MENT Ill - Cable Termination / Splice Data Sheet; Internal Wiring Changes Data Shect; Cable Repair Data Sheet ATTACl! MENT IV - Termination / splicing reference figures
REFERENCES:
C-la General runstruction specalatatu,n for installing insulated rabica rated up to 15,000 volts.
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Hayihem Nuric.ar Plant Splicing Kit General Installation Instructions.
Tclerons with: Ralph Swallows TVA EEB j
Glenda Bell Raychem Corp Bob Rinke AMP Products Corp Rep.
Tom Creig Electronic Manufactures Agents Burndy Rep.
The Connector Selector Burndy Corp.
AMP Standard Products Catalog Thomas and Betts Co. Products Catalog 1.1 OBJECTIVT.
The objective of this procedure is to provide guidelines for the following:
a.
Specification of materials used in cable terminations and splicing.
j b. Installation and inspection instructions for terminating and i
splicing insulated-cables up to 15,000 Volts (including continuity and insulaticc testing).
(
Re q u i r eroe n t s ;"st3i iing to re;atrisg a cdle r vin 3 a i s e.y e d '
> jacket, shield, inrulation anu/or conductor (s).
lt the is supplemented by special instructions given on design drawings of respective Division of Engineering Design (EN DES) and/or special instructions approved via EN DES and NUC PR per Workplan documents and Al-19. This procedure applies to any field modification, maintenance, or original installation of vendor-wired equipment that is required by design drawings.
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.i- oclu , ;o c; .u ! . f U ts proces ire . ict c uie r related Design Guides, Standards, and Design Standard drawings it is recommended to reference either EN DES ELECTRICAL Standard drawings or Design Guides as needed for special cases and/or coordinate with
( EN DES. The latest revision of these documents in effect at the time of l installation shall be followed.
l SD-E12.5.3 - CABLE - Splicing Medium Voltage (5-15KV) Insulated Conductors.
SD-E12.5.4 - CABLE - Termination of Medium Voltage (5-15KV) Insulated Cable.
SD-E12.5.5 CABLE - TERMINATION OF Meduim Voltage (5-15KV) Insulated and Cable to Equipment furnished with Pigtail.
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SD-E12.5.8 - CABLE - Splicing and Terminations 600V (or less) Multi-Conductor Insulated Cable.
SD-E15.3.4 - RACEWAYS, CABLE AND WIRE IDENTIFICATION TAGS - SNP(Table A; FIC 1)
DS-E12.5.6 - CONNECTOR AND FITTINGS - Shielded Cable Termination -
Ground Sensor Current Transformer Application.
T;w electricians shall be responsible for all installations and work performed including documentation of work and coordinating with Cogn ingineer on problems or questions that arise concerning terminations or splices as required.
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engineer anall be respcnalbic for all decisions concerning substitutions and deviations as permitted in this procedure.
2.0 MATERIALS 2.1 Insulated Cables All class IE cables shall be purchased by the Office of En-gineering, SQEP, unless design documents direct otherwise.
l Non class IE cable should be purchased by Office of Engi-neering, SQEP but in all cases will be coordinated through them. Cognizant engineer will coordinate the purchase or transfer of cable with OE as required.
- . Cable Acces.- te
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These matericis a r.a l l !. c ;a. r ct.a s e d ty the field.
shall Cable accessorien l in all instances be suitable for use with the specific cable and compatible with the environment in which the cable is to be installed.
The general requirements listed below shall govern the purchase of these components.
2.2.1 Terminals and Butt Splices Thomas and Betts Company, Amp Product Corporation, and Burndy Corporation are currently approved suppliers of terminal lugs and butt splices. Other suppliers may also be acceptable, but must likewise be approved by EN DES.
With the following exceptions, two-hole, copper compression-type terminal lugs shall be used to terminate No. 2 AWG and larger size field installed cables and say be used on smaller size cables. One-hole compression type terminal lugs may be used if the cabic size is smaller than No. 2 AWG and on larger size cables when:
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2.0 MATERIAL.S (Continued)
- a. Space inside the terminatio- ompartment is not
) sufficient to permit the us. of two-hole lugs,
- b. Equipment is supplied with pigtails having vendor installed one-hole lugs,
- c. Two-hole lugs are not available from the vendor, or
)
- 4. Vendor equipment is supplied with contacts intended for use with one-hole lugs.
) NOTE: At Sequoyah, generally, Amp terminal lugs and butt splices are used for wire size No. 10 and smaller and Thomas and Betts te rminal lugs and butt splices are used for wire sizes No. 8 AVG and larger. Terminal lugs and butt splices for conductor size f No. 8 AWG and larger shall be of the non-insulated type. For conductor size No. 10.and smaller, terminal lugs and butt splices may be non-insulated or pre-insulated (unless specified otherwise by design documents). Outside primary containment, pre-insulated lugs and splices may be vinyl, nylon, tefzel, or kynar. For use inside primary containment (see section 2.2.3.1), only tefzel and l kynar pre-insulated lugs and splices may be used.
Terminal lugs and butt splires sh.ill t c selected using manufact'arer
.ta t a and installed with toni tra approved by that rianuf acturer for
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.s p i i t r a n r .* s i r i c a, rom T h o rr..i s. !. liettu, AttP Product Corp.,
and flurndy Corp., respectively.
NOTE: Solid conductors shall be lugged or spliced with Amp solistrand connectors unless otherwise noted within this instruction or design drawings or documents.
Use of fasteners (bolts, nuts, washers, etc.)* which acct a spec i f i c ASTM spec : f i ca t s rer. <>r have a particular thrced type or as/c t o < <,nnec t the r enneluc t r,r n to the component is not requircrf am long as the fastencrm used will permit torquing, where applicable, as prescribed in M&Al-9.
7
SQNP
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Page 8 of 37 .
Rev. 6
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2.0 MATERIALS (Centinued)
All fasteners used on a particu' *r termination shall be ef the i
same material and shall be comp .tble with the material of the device terminals. This may be a c c om,,l i s h e d , for exscole, by '".*~,"
umtog br*ta (se: ri s ;er r ,fc<->ll / terif 41s.
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<% .: s a pacx.ge of noteri.1 (w t . n lastructica,) that .
includes all necessary items, except for the
! terminal lug, for cable termination.
1 For medium-voltage terminations, Raychem Corp.,
cable insulation terminating hits of the proper i
voltage and type shall be required as shown on
! standard drawing SD-E12.5.4 when connecting to
! bus bars, stub buses, or terminals of medium-voltage equipment (such as switchgear and t r a n s f o rme r s ) . For medium-voltage te rmina tions to equipeent furnished with pigtails (such as motors and generators), follow standard drawing SD-E12.5.5-1 or SD-E12.5.5-2, as applicable.
2.2.2.2 Splicing Kits A package of materini (with instructions) that includes all necessary items, except for the splice connector, for cable splicing. For medium-voltage splices, 3M Company insulation splicing. kits of the proper voltage and type shall be required as shown on standard drawing SD-E12.5.3. Where waterproof splices are required, Raychem Corporation WCSF type N heat shrinkable tubing (see sections 7.0 through 7.3)--or equal subject to EN DES approval--shall be required.
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/, a.ca however, it ihail he t reated as an uninsulated splice or termination -
and then insulated as in section 2.2.3.2 or 2.2.3.3, respectively, to achieve environmental qualification.
2.2.3.2 Uninsulated Butt Splices After installation, an uninsulated butt splice
,l shall be insulated as specified on standard drawing SD-E12.5.6. Splicing may also be j
l accomplished by the une of terminal luge.
bl c n :P'a cptien ja used, the cocpleted spli:*
se ai e it:s ul o t t - as *;>cified on r i t .', t r stendard d ra air.g L a Ei . 3. 7-1 o r SD-E12. 5. 7- J.
2.2.3.3 Uninsulated Terminal Lugs For insulating requirements pertaining to termin-
- tions at equipment furnished with " cable pigtails."
follow standard drawing SD-E12.5.7-1 or SD-E12.5.7-2, as applicable.
2.2.4 Lighting System Branch Circuit Terminations and Splices One piece, self-insulated, screw-on electrical connectors in dif ferent sizes, UL approved for various wire combi-nations of 2 single-conductor No. 8 AWG and smaller shall be required for all splices and terminations.
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(1) Thomas and Betts Company catalog No. ABMK-1 for wire sizes No. 24 to No. 12 AWG and catalog No.
ABMK-3 for wire sizes No.18 to No.10 AWG.
(2) Ideal Industries, Incorporated, Stripmaster model 45 ... series for wire sizes No. 22 to No. 10 AWG.
- b. For cables with wire sizes No. 8 AWG or larger, electri-cian or skinning knives, Klein, or equivalent, are recommended.
, 2.2.6 Cable Ties Cable ties shall be of the self-lockina LYpe. Those for use within the primary containment shall be either:
- a. Stainless steel as manufactured by AMP Special Industries, or equivalent, or
, b. Tefzel with a locking device as available from Thomas and Betts Company or equivalent.
Cables ties for general plant use may be of nylon as manufactured by Thomas and Betts Company, AMP Special.
Industries, Panduit Corporation, ALL-STATE, Dennison (South Eastern Associates, Inc.), or equivalent.
Stainless steel or Tefzel cable ties may also be used in general plant areas.
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m term;.>ta: .a t i e t t r '. 6. i s a' s nwa should be ele.a.
particularly when applying the tapes and/or Raychem, and every reasonable precaution should be taken to exclude dirt and moisture while the work is in process. In a hot environment, sweat bands around the electrician's wrists will tend to prevent perspiration from accumulating on the hands. Use of sweat bands is recommended.
NOTE:
Terminating, Splicing, or Repairing of damaged cables i methods which are dependent upon the type of environment (MILD or liARSil); field may reference the 47E235 series to determine what areas in the plant have been designated to be considered MILD or HARS}l environments as necessary.
l Field to ensure that all equipment and crimp tools used in terminations and splices are done with calibrated equipeent in accordance with Al-31 prior to performance of work and that
, related CSSC tool numbers and calibratica due dates are recorded o app': t aHe % : .3 3 .9 r : r- '%. in !uo, . r : ,- i r tr..'s, er ,
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l etc l '. ' oren c A :1r r? , (2) verify wors will tu t
.olversely affect of any cperational circuits, (3) be aware any energized circuits near their respective work area and excrease appropriate amount of caution, (4) verify all t rain / channel separation and identification requirements are adhered to per related design drawings.
N_0TEI Field to ensure that drawings to be used for inspertion arc TVA EN DES issued or TVA EN DES approved vendor drawings. On electrical items for which a TVA EN DES drawing is issued, this drawing shall be used for inspection purposes.
If the vendor has contractual obligations to maintain and furnish TVA EN DES approved vendor drawings for a particular system or piecc(s) of c<iuspment, the approved vendor's drawings shall be used. llowever, when both the EN DES issued and the EN DF S approved vendor's drawings are available, the EN DES issued drawings shall take precendence. Any discrepancies between the i TVA EN DES issued or TVA EN DES approved vendor drawing (s) shall.he corrected to agrec via the means of an FCR which will bc anitiated by the cognizant enxincer. Also the annpertor shall record the drawing (s) and the revision (s) used for the inspcotion on the appropriate data shect(s).
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) J.0 INSTALLATION (Continued).
) It is generally accepted that .- 'ermination is the point where the end of the wire is layed'down or where it is connected terminal blocks, to theetc.). end device (i.e. motors, solenoid valves, _ _,
where cable or conductors form a union or junction (i.eSplices a I
cable penetrations) and continue to the end device. .
However, it should be noted that terminations may not
)
' necessarily only be accomplished via terminal lugs or splicing solely by butt splices and throughout this procedure terminal lugs and butt splices may both appear in the termination and splicing sections randomly .
3.1.2 Thermoplastic (600V or less) or Thermosetting-Type Insulation-Terminations j Definitient The rmop1. .t t e .- Me t e ri al e
, he.ted, whien soften when i and beco.a firw on cooling-vinyl and polyethylene are examples. Thermoplastics can and be repeatedly reshaped by alternate heatins coolins.
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j Te ninetloce of cond,ctore shall generally be
- accomplished by means of enclosed (ring or rectangular) tongue terminal lugs crimped onto the wires by means of appropriate tool (see section 2.2.1). Where the terminal lug being used is furnished with a sight hole or open barrel, the strands of the conductor shall be visible beyond the crimp, but shall not extend beyond the barrel the so as to interfere with the seating of fastener. Exceptions to this method are noted in section 3.1.2.e.
NOTE:
Because of the listed of dif ferences manufacturers, it isbetween important tools to and terminals follow the manufacturer's instructions applicable to the specific installation being made of a company shall always be installedTerminals with a tool purchased from or certified by that company to ensure a uniform pressure crimp.
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- wtre sizea No. 10 , _ ,
j desirable for the insulition where itof= is ng .
wire insulatio the terminal to give some pr t the barrel of .
live terminals, or where ccatactmechanielectrical with fa might be required. vibration ~ or flexure at the point ofcal within the primary containmentSelf-insulated terminalsapplica Special Industries).Tefsel (Thomas or Kynar (AMP & Betts Company) where the total tengerature of thinsulated fitt does not exceed 105C (221 ,F). e conductor or applications 3.1.2.c - Terminagion of low volt with 90 C or less insulation shall beage cables (600V or less) in-2accordance or as applicable. with standard dr accomplished awing SD-E12.5.7-1 3.1.2.d 3
For special configurations or less insulation is used e e withto90feCdconnections whe vinyl plastic elect insulstin s connectione, rical t ape the motor, any te used for connector and build uof appropriate sizeInstall uninsulated 3M company,p over exposed coppe(r surfaces withsee secti to a thickness Scotch equal 33+ to the tape (temp rating 105 and Jacket. C) original insulation RN for non class 1E motorsThe afore mentioned conf s acceptable envfronments. and in non-harsh 125 3.1.2.e C or higher insulation, see sectiFor similar app on 3.1.3.
Exceptions to the preferredo meth d conductors as described inof secti terminating applications and associated ons. These altpermissible in certain are described below.
shall be accomplished in acco dWhere torquing applicable,ernative metho (1) Communicationsize is Systemsr P ance with M&Al-9.
no larger than No.18 AWG, splicirovided the conductor and/or follows: terminating may bepaccom shed as li ng by soldering when done in acc ordance
000937 1 3 5 5- l V)NP M&Al-7 .
Page 14 of 37 ;
Rev. 6 .
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(2) Lighting Branch Circuits - Self-insulated electrical connectors (such as hand twist wire nats) as specified in section 2.2.4 may be used to terminate conductors in boxes.
(3) Low Voltage (600V or less)/ Equipment Xaving Solderless Pressure-Type connectors - Termin-ation of conductors at equipment of this type shall be accomplished by removing the insulation and fillers, as required, from the end of the conductor connector.
and inserting the conductor into the 3
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For soldering procedure a and acceptance criteria see section 4.0);
(b) Soldering over a connection made in accordance with section 3.1.2.a; (c) Colling the lead around a stud and using a flatwasher and nut; (d) Colling the lead around a regular screw and using a flat washer (see note below); or (e) Colling the lead around a washer head screw.
NOTE:
The washer may be omitted where two terminations are being made at the same point provided the second termination is by means of a terminal lug and the solid lead wire termination is located under-neath or behind the lug. The need for an insulating sleeve (see SD ,$12.5.6) shall be determined by Cogn Engr based upon the possibility of a lead coming into contact with ground or another conductor.
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Cable shields, of medium-voltage (5-15kV) cables, should be grounded at both the switchgear end and at the equip-ment end of the run with a minimum No. 10 AWG coppe r conouctor (see Table 3.1.3) or equivalent flexible copper braid, unless design drawings specifically state otherwise.
All ground connections shall be made in such a way as to provide a permanent-low-resistance bond, and precautions shall be taken to prevent corrosion of the connections and grounding wires.
l Raychem's Ground Clamp Accessory Kit
! (type GCA) in an acceptable method for connecting shields to ground. Select the appropriate size from Table 3.1.3 and fo' low the manufacturer's instructions:
_ TABl.J: _1.1. 3 l Cable Diameter Over Raychem Catalog Number Copper Tape Shictd l
Terminations I Splices (Inches) 24" Braid '
60" Braid 36" Brand
.40 - 1.15 GCA-824 GCA-860 GCA-836 1.1 -
2.25 GCA-424 ,j GCA-460 j GCA-436 Tahic 1.1.1:
Rayt hem Ground _ Clamp Arecssory Ki ts For connect ing Mediiun
\oltaxc l'ower rab i c Shie!ds To (;rou nd
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'i (2) The diar.eLer over L t. : Ansu.atica et anaulaticn m ,
thickness, and (3) The type of semi-conducting layer (tape or extruded).
l On long runs, shields shall be grounded in accordance with .
standard drawing SD-E12.5.3 at intermediate points as ,
defined on the project's design drawing. The locations of points of access, such as pull boxes, handholes, and -
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manholes, will determine the interval. In making the intermediate grounds, remove only an amount of the jacket sufficient to permit connection of the ground lead to the shielding tape and then replace the jacket with Raychem red adhesive tape type S-1024. ., ,
Shields of all conductors 1000 MCM or larger shall not be grounded at both enda. The design drawines will sto, the location of the grounds and of the shielo insulatic$
joints if the latter is required.
Where the shielded power cable is terminated through a ground sensor current transformer, the shield ground lead shall be installed in accordance with design standard .
DS-E12.5.6 in order that the current trans former senses -
only the phase currents and to avoid the ground connectiona constituting a shorted turn in the current transformer primary.
3.1.4 Rubber or Rubber-like Insulations - Terminations _
(600V and less)
Unless otherwise noted on design drawings cables with 6
rubber or rubber-like (i.e. silicone) 125 C or moree insulation in systems of 600V or less shall be terminated by one of the following procedures:
3.1.4.4 Install noninsulated terminal lug of appropriate size (see section 2.2.1) and build up over exposed copper surfaces with 3M Company, Scotch 70 tape (temp rating of 180 C) to a thickness equal to the original insulation on non Class lE terminations.
The use of Raychem's WCSF-N (reference sections 7.0 through 7.3) shall be used in Class IE terminations and as replacement for the Jacket material. Install per applicable parts of standard drawings SD-E12.5.7-1 or SD-E12.5.7-2, design drawings, or approved WP inst ruc-tions and/or sketches.
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3.0 INSTALLATION (Continued) 3.1.4.b Install self-insulated terminal luss (seeze No. 10 AWG '
section 2.2.1) for wireThese terminal lugs are intended smaller.
for app 1!:ations where the total tengerature C (300 F) of the conductor does not exceed 150 Terminal lugs j.
e.g. , within primary containment.for wire size No. 8 AW
) installed in accordance with either 3.1.4.a or as defined on design drawings.
Permissible exceptions to the preferred method 3.1.4.c of terminating conductors are the asse as those l
given in section 3.1.2.e for conductors having i 3.1.4.d Coaxial and/or Triaxial Terminationsshall be terminated Coaxial and/or Triaxial cablet with appropriate connectors specified by theins The procedure used shall be
'4 and/or Cogn Engr.
in full compliance with the instructions furnished by the instrumentation equipment manufacturer and/or workplan. The terminations shall be made with appropriate tools and supplemental ihd materials (such as solder and sleeving) furn s e y by the instrumentation equipment manufacturerFor coaxial cables and/or field purchase request.to be terminated on termin
/
/
I 3.1.5 Sjanal Terminations d in Where multi-conductor signal cable is to be tionterminate equipment, multi-pin connectors supplied with instrumentalined in section the same procedure shall be followed as out3.1.4.d fo
' the following:
3.1.5.a NIS cables shall Westinghouse Instruction be installed in accordance (refer to Contract 68C60- with 91934) " Control and Electrical Systems Standards,"
section 4.1, " Nuclear Instrumentation System (NIS) cable " Field. Note: Installation Use of a type NIS Triaxial l cables and connectors.
WCST type N Raychem sleeve is permissible for termination purposes.
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- 3.1.2.b as applicable. !
If the shield is to be terminated, Case (1): the shield is to be properly lugged, insulated (with PVC tubing), and lended on the proper terminal per design and/or vendor drawings.
If the shield is not to be terminated, it Case (2):
shall be cut off near to where insulation was stripped back per the above and insulated. Inside containment or harsh environments a Raychem WCSF-N sleeve, or equivalent, shall be used to insulate the area whe re the abield mod other C c r.db e t o r s have the outer (neulatico e and cable jarket r e =c v e .1 for t e rn ir. 4 r i 1 or 2) by - r purpt>cs (for either case 4
- lopptr a the sleeve off the outer cabi-f
- Jachat onto the ares where the 4
cables f an out for termination.
Outside containment or in non-harsh environments the afore mentioned method may be used or field may use an equivalent substitute for insulation such as taping or a commercial grade of shrinkable tubing.
3.1.6 General Guidelines for Spliciac 3.1.6.a Cable splices shall be made where:
(1)
The circuit length exceeds the full standard .
cable reel length.
(2)
The allowable cable pulling tension will be exceeded. ,
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SQNP M&AI-7 Page 19 of 37
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Decesse cf dc e ign criaag e o r incorre ct termination prior to checkout.
3.1.6.b Criteria for splicing:
(1) Splices shall be made in boxes or enclosures when located in seismic category I structures (except as noted in 2 and 3). This requirement is also recommended in non-category I structures
's unless otherwise noted on design drawings.
(Refer to OQAM Appendix A, Part III for list of Category I structures as required).
(2) In e c o.N : t t. . - a m , w!!c , a.v ' m ee in the
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t,) t v ic e a t411 de aup,crted so clere to so nechanical load on the splice.
(5) The splices shall be arranged to avoid physical buildup at any one point. Staggering of splices is recommended but not required.
The combined area of the spliced conductors shall not exceed the application diameter range of the Raychem WCSF-N overall sleeve.
(refer to SD-E12.5.6).
(6) Each spliced circuit shall have a permanent identification tag containing its unique designation per cable schedule or pull card installed adjacent to the completed splice and if'possible WP or MR number should be listed also. See applicable electrical standard drawing SD-E15.3.3 or SD-E15.3.4.
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- H&AI-7 4
Pete 20 of 37
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splices nas- J NOTE:
Cognizant Engineer should add M&AI-4 and -6 data , sheet (s) in WP's or NR's -
as necessary when splicing for documentation purposes of the addition of a new length of cable or conduit.
Cables in the 480V and medius voltage (5-15kV) shall room. not be spliced inside the cable spreading 3.1.6.c Splicing guidelines at Ele'etrical Penetrations For locations, connections, and voltage levels on electrical penetrations field should refer to 45N860-3/45A860-series 45A870-series for Unit 2. Also for Unit I and 45N870-3/
for electrical penetrations 1 through 4 (6900V), see " Installation
! Instructions for Vestinghouse Electronic Tube Divistna" j and the memorandra fro F.
(s 127 A and '-14 122m' 'J . Chsndler to R. M. Fie - j splices ma d e et the ele t r i c. t pe r-e t s . r in . q to e i c :re .c.
stenvree. erd th4t six a
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u id t e left la t:e
-a oni >a t o o>ff or ataluu -t. d cut: I f sh4 .id be eude % tre itaci ftra the ;- -
i tratien.
It is also ac<is*dle Ltst the fielo should megaar and make continuity checks on penetration leads prior to making splices.
3.1.7 Thermoplastic (600V or less) or Thermosetting-Type Insulations-Splicing 3.1.7.a Splicing of conductors shall generally be accomplished by means of enclosed (ring or rectangular) tongue terminal lugs or butt splices crimped onto the wires by means of appropriate tools (see section 2.2.1). Exceptions to this method are noted in section 3.1.7.e. Terminals and Splices of a company shall always be installed with a tool purchased and it from or certified by that company is important to follow the manufacturer's instructions applicable to the specific installation being made to ensure a carefully controlled uniform pressure crimp.
I SQNp p
H&Al-7 Page 2g og 3, .
(Continued)
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bu t t. utzt,*a. 4 p tc !.c t t. i u n splices wit accidental cont act
} Tefsel or Xynar. hin primary containment and sh lS fittings tota are intended The vinylfo or nylon self-i a l be 105'l tempegature C (221 F). of the conductor doesr applica 3.1.7.- not exceed Exceptions to the preferr e d
conductors in certain application as described
- s. in 3.1.7.a are permimethod of splicing These applications ssible described shall Data be accomplished in as.
s offollowsthe splicing cables are alternative and method as Where applicable, torqui ns sheets required. for bolted cr>cnect accordarce
.- with 1 te HMI-9 (l; addea .
Or .c u pire ..
i- 4 . - o my ne ,r a r.
- I tne conouctor when oona in accordanc.eccw ows: splicingii.r,ed as foll.% , l e F- C, use of studs or terminal vided ocks ble with section 4.0; byby sold degreesthe ar conductor is block; or,ound by usethe stud or screwcoiled of 180a minimumon devices wterminating method (such tions are follow d andrap terminals) p e ase quick connect and wir p ed e
(2) appropriate tooling ismanufacturer"s instr Lighting Branch Circuits used.
wire nuts electrical may be use)d to as connectors c (su h- Self-insulated specified in section..2 2 4as hand twist (3) splice conductors.
Ceneral Ap Resistors, plications Involving Diodes having Solid ConductoCapacitors, and Similar D ,
leads frors devices evices of r Leads - Splicing the accomplished in any on this type may be
- a. e of soldering (for the following ways:
4.0), or soldering criteria
- b. see section soldering over a ,,
accordance with sectica .1.7.a. 3 connection made in L
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- SQNP l M&AI-7 .
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Page 22 of 37 Rev. 6 7 - . t cc c iry,:)
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3.1.9 Hubber or Rubber-Like Insulation-Splicing (600V or less)
Unlessotherwisenotedondesggndrawings,cableswithrubber
)
or rubber-like (silicone) 125 C or more insulation in systems of 600V or less shall be spliced by one of the following procedures:
3.1.9.a Install non-insulated terminal or butt splice of appropriate size (see section 2.2.1) and build up over exposed copper surfaces with 3M Company, Scotch 70 tape (temp rating 180" C) to a thickness equal to the original insulation on non-class IE splices.
The use of Raychem's WCSF-N (reference sections
' j}
7.0 through 7.3) shall be used on Class lE splie-ing and used as a replacement for jacket material.
Install as section 3.1.2.c, as defined on design I drawings, or per approved WP instructions and/or I, sketches.
3.1.9.5 For s;lices i n m.a l t i pl e -cemtuc t o r cable, splice and i salate t re e sirvle cenJoctort in accordance
', with 3.1.9.4 above. Ite u.e of hayche=*6 WC3f-N (section .7.0 throuAh 7.3) shall be used as a re-placement for the Jacket material for the overall Jacket, and shall be installed as in section 3.1.2.c.
3.1.9.c Install self-insulated terminals or butt splices (see section 2.2.1) for wire size No.10 AWG and smaller. Self-insulated terminals or butt splices shall either Tefzel or Kynar. These self-insulated terminals or butt splices are intended for applications where the total temperature of the conductor does not exceed 150 C (300 F) e.g. within primary containment.
Terminals for wire size No. 8 AWG and larger shall be installed in accordance with either 3.1. 7.a or defined on design drawings.
3.1.9.d Permissible exceptions to the preferred method of splicing conductors are the same as those given in section 3.1.7.c for conductors having thermoplastic or thermosetting-type insulation.
' 1 0.0 9
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1 164 SQNP
( N&Al-7 Page 23 of 37 Rev. 6
)~' 3.0 INSTAlf.AT!rN (Continued) a
)
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.. c' e, cept u s ; :.3 T r i a x 1,;l sonnettorn. NOTE. An equivalent substiLute for.the male to female connector is the installation of two male connectors connected by a double barrel female connector.
)
4.0 S01.DEHING CRITERIA FOR INSTALLATION AND INSPECTION 4.1 Cencral Instructions if there are no guidelines or instructions provided by vendor or TVA drawings or approved vendor manuals or any other EN DES i documents the following guidelines may. apply for solder joints, 4.1.1 Resin core solder shall be used en all sa d- r te ri ,
splices Speci: r i e '
cab; > . e. N . t-so!c :
s h.i a .s 1 ..y
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) l: b lll 4.1. I Ihr as/c of soldering iron shall be such that joint is not overheated.
4.1.4 The soldering iron shall not be used to melt the solder directly, but will be used to heat the joint which in turn shall melt the solder.
4.1.5 Conductor insulatien shall be kept from burning or melting.
4.1.6 Termination / Splice shall have an in process and visual inspection that will verify that the solder joint is clean, has a smooth bright appearance free of any chalky, gritty, or irregular surf aces (protrusions, pits, and voids) and free of excess solder and resin.
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! ca6SThuCTED w i c a r.x c c.ni t x a n t i o n unJer Cc/.8CE fF:a' cor m and the new wiring under the " CHANGE T0" column. If wiring is only being deleted or removed cognizant engineer shall list the existing wiring configuration under the " CHANGE FROM" column and write the word " REMOVE" under the " CHANGE T0" column. If wiring is only being added the word " ADD" shall be listed under the " CHANGE FROM" column and the new configuration shall be listed under the " CHANGE 70" column.
5.1.2 On internal panel wiring inspector shall list wire type and contract and/or cable reel number on internal wiring changes data sheet 2.
5.1.3 There shall be no apparent damage to the cable / panel wiring conductor (s) or the conductor (s) insulation.
Thin may be verified by visual inspection.
'.I 4 Cablem shall have continuity checks performed on them to verify that the condmetcr(s) have end-to-end continuity.
There shell be no ahort circuits ("crces talk") betwe(n
< ondut tors , condartora and ground, or conductors and shield (s).
For ronxial, triaxial, and similar type shielded cables shall show no continuity between center conductor and outer connector shell, inspector sha!! record VON CSSC identifi-cation number and calibration due date on applicable data sheet (s) blanks. If phones or equivalent equipment were used, inspector shall record the word " phones" or type of test equipment used in the Meter No./ Calibration due date blank on applicable data sheet (s) and signoff if acceptable.
5.1.5 Cables shall be meggered to verify insulation integrity.
Hegger readings of 1 megohn per 1000 volts with a minimum of 1 megohm are acceptable for cables. NOTE: (1) Meggering of internal panel wiring is not required but may be done at the discretion of cognizant engineer. (2) A segger and high potential test on meduis voltage cables should be coordinated with DpSO and it is recommended that lugging and installation of medium voltage termination kits be done prior to megger checks. Inspector will list megger I
CSSC identification number and calibration due date on appropriate data sheet blanks as required and ,.
nignoff if acceptabic. NOTE: DPS0 test data should be added to section X of WP.
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, r i .:s; t ..< anall verify c ria t connectors auch as coaxial, triaxial, or pin-type are properly aligned and connected securely. Inspector shall record the crimping tool number and its calibration due date on the appropriate data sheet (s) and signoff that the termination or splice meets the above criteria.
NOTE:
On Internal Wiring Changes Data Sheet 2 the inspector will verify and signoff for internal panel wiring that is removed from the panel, compartment, or terminal block point (s).
NOTE: Torquing of bolted connections shallbe done per applicable part's of M&Al-9.
5 5.1.7 Terminations / Splices requiring Raychem installation of shima, sleeves, multiple sleeves, and/or breakouts or taping shall ba inspected per applicable design ntandard drawings, design drawings, vendor instructions j nupplied engineer.
wit h kits, and/or sketches supplied by cognizant Inspector shall verify proper installation of H yrhem or taping per thi above and signoff on CABLE TERMINATION / SPLICE DATA SIIEET. For a general installation guide for Raychem Products see section 7.0. 11 Raychem or taping are not required the cognizant engineer or his desig-nated representative shall N/A this signoff as required.
5.1.8 Inspector shall verify all cables or panel wiring is properly secured (bundled, tie-wrapped, and routed) and terminated / spliced per applicable design drawings and/or-approved vendor drawings.
Terminal blocks that are coated with RTV 3140 should be recoated af ter cable or wiring is acceptable. Inspector to signoff on applicable data sheet as acceptable.
1 Terminal blocks that are recoated with RTV 3140 shall be inspected and noted in REMARXS section of the afore mentioned data sheet by the inspector.
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( < :e s t. a . i te spliced, replaced, or may be repaired, depen Sng on the extent of the damage.
Hepairs may be made to the Jacket, shield, and insulation of i
low-voltage rahles with the following restrictions:
(a) If the conductor has been damaged, the cable shall be 1 I (b) spliced or replaced per applicable parts of this procedure.
Where the damage involves multiple components of low voltage cabic (i.e. Jacket, shield, and/or insulation), each component shall be repaired individually.
(c) Effective August 1,1984, repairs of coaxial and triaxial cable are limited to non-class IE applications only; after this date, damaged Class lE coaxial and triaxial cables shall be replaced.
For medium-voltage power cables , repairs may be made to the j a c '< c ' only; if damage extends teyond the jacket the cable shall be spliced (sce section 3.1.E) or replaced. Unless ottwswise non-efans, indicated, repaarn may he made on both Class IE and IE low-voltage and medium-vcitage power cables.
I Should damage occur during installation, the field (cognizant engineer or him
(. representative) shall docismns on cable pull c a rils where any repair has been made for C1.#,3 IE cabics; also, a rahle tax inntaining the cables unique identification and VP or MR number shall be installed adjacent to the repaired area.
When damage is discovered at a later date and identity of the Class IE cable is not easily determined ( e.g. a cable in a cable tray) the repaired ai 'as may be identified by a permanent identification tag containing the cable number (if able to be determined) and the WP or MR number to document the repair.
Execption: Cable tags are not required where minor repairs have been made on cables having braided-type covering.
NOTE:
Repairs to lead > of motors and similar equipment shall be performed per these instructions for repairing lamaged cables with the exceptson of installing a cabic tag at the repair.
The repair locatton shat! be documented in the MR or WP packaxc.
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- u . c t s ano . 2aint .a 6.2.1 General requirements i
Note:
Field to verify cable is deenergized prior to making repairs. In addition to the specific requirements associated with the use of a particular cable repair option, the general requirements below shall be followed in making cable repairs:
6.2.1.a Remove any foreign material or loosely attached portions of the damaged cable. Reposition and/or carefully trim any Jagged edges which protrude above the surface contour of the ares being repaired.
i 6.2.1.b Clean the damased erra using denatured alcohol.
6.2.1.c After completion of repair, a cable tag, shall be installed adjacent to the repaired area containing the unique cable identifier (if it can be determined),
UP or MR number under which the repair was made, and field shall document the repair location on the cable pull card schedule.
6.2.1.d Upon completion of repairing the damaged cable the field shall verify continuity and insulation integrity per 5.1.4 and 5.1.5 respectively. Cable will need to be lif ted on each end to perform this step. Field will maintain cable and/or wire number identification to ensure proper relanding of cable.
Cognizant engineer or his designated representative will provide associated drawings to the field for lifting and relanding of cable.
6.2.1.c Field to reland cable per 5.1.8 and applicable drawings.
6.2.1.f Field to release clearance to cable power feed if applicable and perform functional test as required. .
NOTE:
Functional testing of a new cable being installed after being repaired will be covered under the functional test of the WP associ.sted with the ECN, FCR, or DCR. However, functional tests for existing cables that are damaged and repaired will be done via a maintenance request.
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L t. e se 01 :;' L i a i ss L L*;Le t to vLors applications; af ter this date, Jacket repairs i
for Class IE cables shall be made using Option 2 or Option 3.
(1) The tape shall ny be used inside primary containment and other areas classified by the design project as having a harsh environment.
(2) l!se of tape is restricted to repairing jacket damage which is discovered after the cable has I
been installed.
(3) The tape shall n3 be used to repair the cable's I jacket if the shield and/or the insulation has also been damaged.
The followir;g precedure shall be adhered to 6+2en repairing i
rabic jackets unir.g this opticn:
Step 1 - See general requirements section 6.2.1.
Step 2 - Peel off the backing from the tape.
Step 3 - Stretch the tape to approximately three times its length and wrap under tension with approximately a 50 percent overlap.
Step 4 - The tape shall be applied to the cable for a minimum of 2 1/2 inches beyond the outermost bounds of the damaged area.
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f M,3i k ~j t1&Al-7 Page 29 of 37 Rev. 6
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6.0 REPAIRING DAMAGED CABLES (Continued)
Option 2 - (For cables whose jat t is damaged near the end of the cable or where tubing can be slid over one end - --;
down to the damaged area), a piece of Raychem heat shrinkable sleeving may be used to repair the outer Jacket of both low-vo,ltage and medium-voltage power -
cables by slipping the sleeving over one end of the
' cable and sliding it along the cable to the area needing repaired.
Type N heat shrinkable tubing shall be used in all
> Class IE applications and may be used in all non-Class IE applications. Industrial grade heat shrinkable tubing may be used in all non-(. lass 1E applications.
The procedure outlined below shall be followed when using Option 2 to repair cable jackets:
Step 1 - See general requirements, see section 6.2.1.
Step 2 - In accordance with SD-E12.5.6, select and install a piece of Raychem heat shrinksble sleeving over f
the dices.d jecket. T.he esxiw length of the 4;ce.e +ratI te tete;+i. a t) br ec2ni25 <
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<>Lnts r e y a., e ' a t-
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Option 3 - Raychem type JRS, MRS, WRS, and NJRS cable repair sleeves may be used to repair the outer Jacket of low-voltage and medium-voltage power cables. Effective August 1, 1984 use of the JRS, MRS, and WRS cable repair sleeve is limited to non-Class IE applications; af ter this date NJ2S cable repair sleeves shall be used on Class 1E cables when Option 3 is relected to make cable repairs.
Step 1 - See general requirements in section 6.2.1.
Step 2 - Apply a layer of Raychem Type N mastic in ribbon form, Raychem S-1024, or S-lll9 red adhesive tape (approximately half-lapped) for a minimum of 21/2 inches for Class IE cables and 1 1/2 inches for non-Class IE cables beyond the outermost bounds of the damaged area.
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- se gr en ty,e J s s , t:.< S , u 3 and NJRS cable repair sleeve and install according to manufacturer's instructions, except that electric heat gun shall be used.
The maximum length of the repair sleeve shall be determined by the cognizant engineer but it shall be long enough to cover the Type N mastic applied in Step 2.
Option 4 - Use of Option 4 is limited to non-Class 1E applications.
Jacket repairs for Class 1E should be made using Option 2 or Option 3 only. This is the least desirable.nethod of repairing the outer jacket medium-voltage power cables.
Step 1 - See general requirements in section 6.2.1.
- st e: ? - Cc i dscseed erase with 3M Cnmpany Scotch 70
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Step 4 - Apply f riction tape over Scotch 33+ tape.
Step 5 - Cover friction tape with layer of Scotch 33+
tape.
Step 6 - To prevent tape from unwinding, coat with a sealant bonding compound such as Scotch Kote (available from 3M Company).
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, :..c cq etra u n i c. g the same procedure as described in Option 2 (see section 6.2.2) prior to repairing the shield.
Note: Wrap the damaged shield area with a new shield (shield shall be the same type of material as the damaged shield) 1 1/2 inches in each direction from the outermost bounds of the damaged area. Where applicable, splice the drain wire if it has been damaged -
> or broken.
Step 4 - Apply 3 M Company Scotch 33+ tape to each end of the shield to hold firmly in place.
l Step 5 - Measure the de resistance of the shield; a reading of 0.01 ohms per foot is acceptable. If the reading is above 0.01 ohms per foot, recheck step 4 to ensure the new shield has good electrical contact with the existing shield. Remeasure the de resistance; refer to EN DES for evaluation if the value is still above 0.01 chas per foot.
If evaluation from EN DES is favorable with recorded reading cognizant engineer will note this on data sheet " REMARKS."
Step 6 - Complete by repairing the Jacket in accordance with applicable Option I through 4 in section 6.6.2.
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- 1 0091
! 17; SQNP M&Al-7 Page 32 of 37 Rev. 6
)
6.0 REPAIRING DA'tACED CABLES (Continued) t, . 2 . '. Insulation Repairs
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a c c o r d.,: < - sitt , : .-
fc . in sectwo 6.6.a
$. fciar te ::+a k i n g the on.ir r Op t iin 2l 'ru ci rerrt:
repair, the dama3r a rc ri shall b.c carefully inspected for conductor damage; at the conductor is damaged or Option 2
)
is not feasible the cable shall be spliced or replaced.
After repairing the insulation, complete by repairing the shield (where applicable) and jacket in accordance with sections 6.2.3 and 6.2.2 respectively, t
6.2.5 Cables Having Braided Type Coverings Over the Insulation Minor scuf f s or abrasions to braided-type coverings, of cables shall be repaired by recoating. A modified silicon saturate (Compound No. 178-918-XMT, black, available from Standard T Chemical Co., 2600 Rickman Terrace, Staten Island, New York 10303) may be applied to the abraded area of asbestos-covered cables. Other type of braided coverings such as aramid fiber or fiberglass may also be repaired using the same techniques and a compound recommended by the respective cable vendor and approved by EN DES.
- f. w i m tre er :e t2 ;rr <i:.r ideraifier if not r N. ired e * *hr 'r4}- j *i r( !
for rr; ie 0f i, %r < , n :: n , , or ce- 1 s r rep!nt
!. t. ,
- ren;c. ,e cd'r l s: r Ertrptin .. '
t y; e ctser . xope n ; o !-
vendor .r p p r o v r
- s qai t of ra:
rognizant engineer or supplies vendci yyioved instructioc*
for repair of his product.
7.0 INTRODUCTION
TO RAYCIIEM HEAT SHRINKABLE PRODUCTS Raychers WCSI' is a heat shrinkable, flame retarded flexibic polyolefin tubing which is especially formulated and tested to withstand the part irular environment found in light water reactor nuclear generating stations. It may be supplied in ei the r " coated" or " uncoated" f orm.
Whru coated, the suffix "N" is addet to the part designator to sedicate t 'ia t the entire inner surface of the tubing is covered with an adhesive which is designed to form an environmental seat under normal, off-normal and Drsign llasts Event (DBE) conditions. Uncoated tubtngs carry the suttix "l!"
3oa9i 1 37[
SQNP M&Al-7 Page 33 of 37 Rev. 6
)
- . m 7 r7 ION To RfycFrM im:T SFFINVs MX Pecr:'rTS
\
p t tc i i , -
witnin t: c s c .c a ir. rt . '
t 3 i e ., s-< i a t i re s y s t e c s .
Raychem qualification type tests are valid when the tubing is used in accordance with the guidelines and the application ranges included
)
in this document. Use of the product outside the published use ranges may invalidate the applicability of the qualification tests.
The qualification status of Raychem nuclear products is conditional on the substrate materials being capable of maintaining physical and seal integrity under the same conditions to which the Raychem materials are qualified. It is also required that the cable substrates to which Raychem products are applied be clean and degreased and be suitable scaling surfaces (e.g., woven Jackets or braids are unacceptable as scaling surfaces in the splice area).
'I - << tion of ; bi. y l-
- )
Cerrrai '- <
1>
Nclet t < t > < c
.. 1.
intende- r ,, t, ,n circs 'a' 1
) . , . r parameters ap;. , or c,atside c o n t . t re a t , .d.e r e z.o a c c id e r; t environmental performance is required. Tubing application ranges are most restrictive inside containment to ensure qualification for LOCA/MSLB environments.
7.1.2 Tubing Application Range Determine the diameters of both wires to be spliced and the dimensions of the splice hardware to be used. When splicing multi-conductor cable it is important to obtain measurements of both the individual conductors and the outer cable Jacket diameters.
Refer to applicable Electrical Stagdard Drawing (s) to determine the applicable use Range of the Raychem Product needed to accomodate the splice diameters. (i.e., SD-E12.5.6 Type N Heat Shrinkable Cable Sleeves-Table A - inside rnntainment or Tabic R - outside containment applications).
Generally, select the largest size Lubing from applicable ranxc table which accomodates the splice diameters.
., c.
. 00093/ I d ./ 3 SQNP i
M&Al-7 Page 34 of 37
.e
- A I- h-E L
?'
k FE l
e ,
yl i= 4 .Jr ,- . ,-
, 4 1 - ,: : e t
- u.ct;a; c:
I outer niceve s;,i Almately 1/ 4 i n c ts from the prima ry insulation braided Jacket 2 inch minimum installation in order to hold the in place.
USE RANGE is defined as the range of substrate diameters over which the tubing is intended for use. NOTE: WCSF-
} 050N is a thin wall tubing for use as a shim or small wire Jacketing; not as primary insulation.
7 .1. '] Cable " reparation
)
All Raysbem s h r i r i .. b l e tr. cts arr des!: e : 'm i- tte on smoetb. cicas A.hatriLes. Lissa. e s !. r i t v a , ei siriinr b ra i ds fr. m t be rc % ved to allev $ cceted part to perforrr its scaling function. When multiconductor cable Jackets are removed, all hinders, tapes and fillers should be t t im.ncd back to the Jacket.
After making connections, sharp edges, or protruding wire strands shall be removed using abrasive cloth (i.e.,
120 grit aluminum oxide cloth) or by a file.
Reclean or degrease as required.
Clean and degrease cable Jacket and wire insulation with a solvent such as 1,1,1 trichloroethane. All surfaces must be free of gresse, oils, moisture, or other contaminants prior to being brought into contact with Raychem products.
Slide all applicable tubing, breakouts, etc. over cable end(s) prior to making connections.
7.1.4 Inst.illation Technique Heat shrinkable components must be heated uni formly, both aircumferentially and lengthwise using an electric but air heater. Components shall be heated auth that they shr ink uni f ormly, and af ter shrinking, have a smooth shiny outer surface. When shrinking coated components,
,a n adh..sive head should appear at coated ends indicating that the .idhesive has melted and f!cwed.
l
- 000937 1 376 SQNP
) M&Al-7 ,
Page 35 of 37 Rev. 6
. . s -
~
>l j
i '
b f i i ,
7
! s
, 1 1 1 j
i -
)
> , 1 l
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) ' f L' rs-(i) shtinn tceahs . -.L i!c ( .
and body. After the lege are recoveted surinn the body portion. (2) shrink end caps, beginning with the closed end and work towards the open end.
1 7.1.4.c Shims - When substrate diameters vary greater than the use range for a single tubing, shims are used to build up the diancter of one or both wires to within the use range of the termination / splice insulating sleeve. It is necessary to assure that
) all tubing is used within its recommended use range.
Reference SD-E12.5.6. Note: 12, Table A or 8, and/or SD-E12.5.7-1 Tables E and/or li.
! Do not use more then one shin per cable. Consult EN DES and/or Raychem for application engineering
.' assistance if multiple shims are required.
Normally th entire length of the shim must be applied to a suitable sealing surface to maintain a 2 inch minimum seal length; however, an exception to this case arises (see SD-E12.5.8) where in some cases a shim may be required to build up individual conductors in order to meet the use range of the breakouts legs. Note: If it becomes necessary to shin the individual conductor of a multi-conductor cable for the installation of a cable breakout's legs, the minimum length of the shim should be equal to the length of the breakouts leg. In this case shins length use may vary but should extend out from the breakout legs by 1/4 inch minimum. The outer tubing (i.e. overall outer sleeve) should completely cover and overlap the shim by a minimum of 1/4 inch.
pr
.) 339 3' l J77 I,
I SQNP h M&Al-7 Page 36 of 37 Fev. 6 4 U-if b
~
r Ii ne lc - r . , ,c ^( - * , . i t c / t c r : . t . o ,'
a area until it is warm to touch prior to install-ation of tubing.
7.2 Inspection of Installation and Acceptance Criteria I
Raychem heat shrinkable products shall be used on all Class IE terminations / splices except as noted on design drawings including electrical standard drawings, this instruction, or in approved WP instructions. Tubing and/or other components shall be positioned
.i n < t i nn t il l e.1 per t he above.
l i,! i n x a nd/.> r ot'r to- 'a
.re tr( t vr - ** rr F o l t- cf t'
'ell w,ox rt: t -c rr '. . ft er' arm F. . s 1
.1 y' .yt n y'l .
a A t- t * * ' s' t ' si r .. ;
.a '
nr (< r ,
m 'rst ;. r t 6 ti' ?
utn J s d
.Noll l?nc o.i t e. ccTpcne ts should generally toniorm to the substrates contour. Overheating of the tubing must be
.i vo i ded . This evidenced by scorching or blistering on the surface. Any minor surface scorching that can be removed by solvent cleaning is acceptable. Tubing with deep blistering shall be replaced.
WCSF tubing and components which have a lumpy appearance not conforming to the substrate or has a dull surface has not been heated sufficiently. Under heating can be corrected at any time by reheating anel continuing the shranking process.
-36~
n .s w e, , .n. . . .. ,, , , .. ,
,: 000937 1370 SQNP
) M&AI-7 l Page 37 of 37 .
Rev. 6
)
7.0 INTRODUCTION
TO RACYCHEM HEAT SHRINKABI.E PRODUCTS 7.3 Removal of Installed Tubing and Components
)
VCSF tubing and components which are found to be 11 correctly ~;
tratalled (i.e. tepropr- locatic, over e;11 e ca t e re i n s t i on ,
.a n , si te tiaing, =ct e' i t a t r e .1, ete; e b* rew ved by i:xhta, s co r t ry tt e m: r r , c c- e n r. .chee:.... T.,e Anycte.:
tubing or cocponent will shrink itself into arta 2ay be rescsed
) by use of channel locks or equivalent non-cutting tool. .This is to prevent the electrician's hands or fingers from becoming burut.
5 CAUTION: When scoring the outer cover of the Raychem tubing or component field to ensure the cable jacket, connector, or conductor (s) are not damaged.
)
? ,
)
i I
,. o009a 7
- 1379
)
N SQNP INSTAI. LING INSUI.ATED CABLES RATED UP TO 15,000 VOLTS M I~
Appendix A
) Page I cf.1 Rn e '
) I b
5:
)
Conductor, Terminal Die Catalog No. Die Catalog No. Lie Butt Splice AVG . Catalog No. TBM15 Tool
- 40-Ton Head Tool Code Catalog No.
8 53104 or 53204 15527 11401 29 53504 6 53105 or 53205 15527 11401 29 53505 4 53106 or 53206 15527 11401 29 53506 2 53107 or 53207 15526 11405 45 53507 1/0 53109 or 53209 15526 11405 45 53509 2/0 53110 ur 53210 15534 114C9 65 5351C j 4/0 53112 or 53212 155 ] '. ! litt" 66 ! 53512 yb 2'O "CM 53113 or 53213 -
( 151- 1141 76 3 5351 hi '. m 5?:: or 53214 11 114' 76 i 535. "
M, "Of $1: er $321; "
114 ~
99 ! 5351' t-' mt '.3:16 er 532: l' ** 9 '.4 535!' a b F91 53:. cr 5321 **
116
. 99 ; 53511 j SCO 9 M 53113 or 5321'. 15: " 99H
, f 535 H 2' l'io ML '1 53123 or 53223' " 11426 112 53523 -
, _ fe ') MC'1_ 53123 or 53223 15609 ** ll2H $3523
- TBMIS head when using 15500 die series catalog numbers requires a die adapter No. 15500.
MNot- available NOTE The cast lugs listed above are factory marked for use with the 40-ton hydraulic head; therefore, the use of TBH15 hydraulic head would require tware the number of compression operations on large size lugs for proper termination due to the smaller compression area of the 15-ton dies. Lugs for the 350- to 500 MCM and 600- to 750-NCM copper wire ranges employ die codes f o r 9Hf and ll2H. respectively, for the 15-ton head which are half-sier W enever possibic all Thomas and Betts Cr,mpany's series 530C0 cast copper terminals above 300 NCN Shuuld be compressed with a 40-ton head.
)
. o009,y 1 130 SQNP 1%AI-7 INSTAT.I.ING INSUI.ATED CABI.ES RATED UP TO 15,000' VOLTS f Appendix B Page 1 of 3 Rev. 6 DI p_Tfic q t .. .
) m. w.A L SI.it Coal As t g
Copper 600V and Below 601-15.000V Butt Applications Appliestions Wire Termina18 Splice Range, Catalog Die' Die AVG Series Tool Catalog Code Diet
) Series (AVG) No. No. No. Catalor No.
22-18 A 16-14 2A(22-18) W 130A None None Not Applicsble B Noninsulated 2B(16-14) W 130A None i 12-10 C None Not Applicable 22-16 2C(12-10) W 130A None None Not Applicsble RA Nylon or 2RA(22-18) W 145C Nons 18-14 RB Vinyl 3 None Not Applicable 12-10 2RB(16-14) W 1450, Fore None Not App!! cable RC Self-insulated 2RC(12-10) '.T 14 ! - ' Ne 8 54000 Su Fone Not Applicable
> 6 540C0 t h ". 1 -
Mne Not Applicable l-54C
$c SU (r i:
l 'ne Not Appliedle 54c '$G
- I
o e Fat App 1!c ole g 12 -
, ;>0t Appli 540 5t * '
>te
) ;; 54C 54C' b
- ? . ..
Vt Apri., ele
.v t Applia t-5t: ' -'
. 540C; 15 U 7 2) .h t Applicable
$6 T L.1 : ;
i 1/C 54000 Sc00.
15523 JJ Fot Applicable 2/0 54000 54000 TEM 15 15508 42H Not Applicable 4/0 TBM15 15526 45 15C-45R 54000 54000 250 MCM TBM15 15511 54H- 15C-54R 54000 54000 300 MCM TBM15 15510 62 15C-60R
$4000 54000 400 MCM TBM15 15534 66 15C-66R 54000 54000 500 MCM TBM15 15512 76 15C-76R 54000 54000 750 MCM TBM15 15506 87H 15C-87R
$4000 54000 TBH15 15515 106 15C-106R
__1000 MCM 54000 54000 TBM15 15603 125H 15C-125R 1.
Only enclosed (ring or rectangular type) tongue terminals shall be used.
Terminals with NEMA drilling and spacing shall be used when available.
2.
The TEMI5 hydraulic head (15 tons) when using 15500 die series catalog numbers No. 15500.re'guires a die adapter, Thomas and Betts Company CatJIog 1.
For self insulated applications within the primary containment, terminals with Tefzel installed using insulatton, tool No.RAT through RCT series as required, shall be W145C.
'.. 'enerally.
st. Squoyish. Thom tu & bettn Co. naterial::
11 >:. la. d N"; and larger. are used for vire a
- ~, .
j n,.o i
MA-
)- _ _ __ M i -
I'o ,
F' l
3 l
?. . ...t 11r: Sect-a ir ol 4.'
22-16 PIDG (Vinyl or Nylen) 59170 16-14 PIDG (Vinyl or Nylon) 59170 12-10 PIDG (Vinyl or Nylon) ]
22-16 Nuclear 8 PIDG (Kynar) 59239-4 59170 ~-
16-14 Nuclears PIDG (Kynar) 59170 12-10 Nuclear 8 PIDG (Kynar) 59239-4
- 1. Copper Vire Range, l.WC 22-16 16-!?
12-10 Terminal Series!
and Butt Splice Series Noninsulated So!! strand eli tran:1 trard i
Tool No.
49900 49909 4990.
Head No.
None None None Die Catalon No.
None None None J
1 . " rara
. 6935', Fcne Nen-
. t r a rmt 69067 None N o r. e 6 . ; t . s t ra r c! 6906; None Ncne 4 Solistrand 69062 None None 2 Solistrand 69062 None None 6 Ampower 69120-1 69099 69131-1 4 Ampower 69120-1 69099 69134-1 2 Ampower 69120-1 69099 46765-2 1/0 Ampower 69120-1 69099 46766-2 2/0 Ampower 69120-1 69099 46767-2 4/0 Ampower 69120-1 69099 46750-2 250 MCM Ampower 69120-1 69099 46751-2 300 MCM Ampower 69120-1 69099 46752-2 400 MCM Ampower 69120-1 69082 46754-2 500 MCM Ampower 69120-1 69082 46755-2 7,0 MCM Ampower 69120-1 69082 46757-28 1000 MCM Ampower 69120-1 69082 46760-2
- 1. Only enclosed (ring or rectangular type) Longue terminals shall be used.
Terminals with NEMA drilling and spacing shall be used when available.
- 2. Each installation to verify cable size. If more than 750 MCM, use die catalog No. 46758-2 instead.
- 3. For self-insulated applications within the primary containment.
- h. .one rally. 'it Cequoy'ih, n.mp I'roduct Corp'n matertula nre used f'or wire
- la"3 *io . 10 N4G und smaller.
- A O~ .
) S0. '
'A' s ___
n 3
i T* y
Hydr 3ulic
', t r , , . I r' . ,. i Yecls Y35,
_' . . c r.if, _ _ ___ _Settq___j ' ' ' '
- ! l Y39, or Y46*
26-20 YAE-Nylon YSE M8ND N14ET-25 N/A
)
h, 22-18 YAES-Nylon YSES MR8-83 Fixed N/A 16-14 YAES-Nylon YSES MR8-83 Fixed N/A 12-10 YAES-Nylon YSES MR8-83 Fixed N/A 22-18 YAD Bare YSV MR8-91 Fixed N/A 1 20-14 YAD Bare YSV MR8-91 Fixed N/A 16-10 YAD Bare YSV MR8-91 Fixed N/A 22-18 YAES-K-Xynar YSES-K MR10-G6 Fixed N/A 16-14 YAES K-Kynar YSES-K MR10-G6 Fixed N/A 12-10 YAES-K-Kynar YSES-K MR10-G6 Fixed N/A R YAV llaer YSV MD6-6R2 W49 U-8CRT-1
- f. YA er YA-l. Bare' YS or YS-L MD6-6R2 V7 U-6CRT 4 YA or YA-L Barc YS or YS-L MD6-6R2 V8 U-5CHT
/ YA or YA-L Bare YS or YS-L MD6-6R2 W10 U-2CRT l/d YA or YA-L Bare YS or YS-L MD6-6R2 W12 U-25RT 2/0 YA or YA-L Bare YS or YS-L MD6-6R2 W13 U-26RT 4/0 YA or YA-L Bare YS or YS-L MD6-6R2 WIS U-28RT 250 YA or YA-L Bare YS or YS-L MD6-6R2 W16-1 U-29RT 100 YA or YA-L Bare YS or YS-L MD6-6R2 W17-1 U-30RT l 40J YA or YA-L Bare YS or YS-L MD6-6R2 W19-1 U-32RT l
'. 0 0 YA or YA-L Bare YS or YS-L MD6-6R2 W20-1 U-34RT 150 YA or YA-L Bare YS or YS-L N/A P-39RT 1000 YA or YA-L Bare YS or YS-L N/A P-44RT
- "U" dies are used in Y35 or Y39 hydraulic tools and "P" dies are used in Y46 hydraulic tools. "U" dies can be used in Y46 hydraulic tools with "U" die adapters (catalogue o P-UADP).
- 1. inl/ Ar.]. C ,rg, raro! . sv ervat, r, t w t '.
.. r. r i . . j , 4 '. ...g. j'ib, C.,. l u, : ein 1 aillec ai r u .:,"1. Or." ex""I ' . m
- o th! . I n the In:: tallest !'sra ,r burnly'-
'" r . * . , " ,r.ri. t i, r :: for t. r. . t i r. . ; . . 'i l a t o hin f a v i t a ha's I r. t r. e t '. * * - .
r-- <c. i . i ; . . .i ry e c :
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,ra : . t r. . . . *.
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. :i'. L . G ,-i /Co . k. tn Crit !!o . SCit2!.! ,' i: ri Mh W
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GENERAL INFORMA'fION SQNP' i gggg_7 (Not inclusive) Appendix C
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. ... , , smed esep yeeuma==e s6 ye . main.
eaa os FIGUHE i (Molel h9900 modifications unit) QS g. q-For so11 strand terminals and splices on vire sizes
,,, .g~.M e
ma=esa.cs.
es murw .~
q Q.~.'.W..Z' .. '-
.l
- *4* *"" *f. , ,
- -maaa's*
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For collutriind long barrel terminals oa wire sizes
' hu4
,7, , . ', * *""""*'l amm s sse .sa.-.r g.,,,,g-y
?? through lb. - ..
' - r... -
= :-.R ,"
" as u.ru ; .
~*:rt
..g es=se nacia ..<
NOTE: Field to refer to vendor instruction /Mainte- . . ..- p. r. . ..y,' .
2 0 -see "3
=e ".O.e' N ,'.s#* '~ #
nanec/ Inspection sheets nupplied with tools Q 8t.O ' ,k.
as required for specific or detailed infor- t.Q O,%"",,* ' .r.ggy/
mation.
" 'IYttkgt;i.y. . ,
N Figure 2 FIGURE (!bici 59170 AH)
For IIDG vinyl, nylon, and radiation resistant terminals and splices on stranded cor rer wire ul::ca 26 through IL.
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Whift 0 3sts" Fr3r" 13 M t$its -
71auNatS A40 8.OC&5atSO Out DOT 33 18 == ftED -
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Safust BURNDY CORP. (HCYTE: These pins and sockets are norgully used for field cable terminationn at handowitches) pine ..
l '
se6 54 nnu.. te < s I:e IL"
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- s. v. M. r as $Q"*,* 'Q - - ati*w sm:0 3 its is asi nisars is: an * * . ,. s ACCEI'rANCE CRITERI A (1) '/er:r/ prr per pin nelection nwl crimp die ac1cet.lon (see tables above) e (Pi *r;. <: rat,lc inaulnt.lon per the s.tiove trible (Not.e: Cable st. rip ier.gtt r4/ te 4/: " r.!n tr; + 3/(s'e" max) and vert ry no strando are nicked or cut.
( :) r..r. g.in in tool nrol innert. at.rlpped wire into pin--exert clight pressure t
. , . : . re. wire in bottomed rut in pin nnit that pin la fully cented in tool.
1
( .. , -r; ; ;.in and verify crimp is properly pinced on pin and that pin in securely r'- 1 onto wire.
L
. .,. .. l on 1: in reference to Burndy u'<>rp. pinc r.nd sockets, but may
.. ce d in conjunction with applie ible vendor information.
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h Wire insulation estruded. (Insulallon critnp too tight on
- PIDO terr 9inals and solicos) See Paragraph 2.3.
T rus see,w sm..ruers as-wwers...'w aws.-m.m., h Wrong dot code and color code combenateon.See Figure 2 h W6te alte is not within w6re range stamped on terminal h Insulation barret ls in firm contact with w6te ineviation. tongue or spiece.
h ( orrect color code, dos code, and tool com06nat'on.
h Crimp not centered on were barret. (Term nal was not Duited against locator. See Figure 3-)
h Wies s.re is within a're ran;e stae cod uncer termiest ton;.,e or on center of spiece S End of conductor is not flush with or estending terond i
end of were carrel. (Check for correct strip length )
h Crimo centered on were eastet.
h Escossive tiash or estruded Insulation. (wrong tool, ter.
h End of conductor is flusM aitn. or entends terond end minai, ofor splice combination, or damsged diesp.
term nal wire Darres.
i h [ed of conductor a;ainst were stop of splice. or at least h Wire ensutation entered were"barres.
liugn .itn. or estenced seignity Deyond were barret.
8 Nicked or missing conductor strands.
h Wies ensulation does not enter wire barrel. ,s G) so,ic. w.s re.ersed .n d,es itoo,s ,ocato, m.s not seated en window indent et a ptoce).
h '8n aicted or m6ssing conducter strands. '
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O , PARALLsL splices I STRAP
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StJTT SPLICt s '
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@ Cremos cente**d Crimps reay be off center SUT @ Cramped off end of solace or terminal.
NOT OFF tesD Or WIRE DARAEL. g we,e saae being veed does not match were olie j y._ ($ Were sese De.ag used matches were sete stamped on stamped on ierminal. Sprece. or tool.
terminal, sphe.e. and tool. O W6te not enserted far enough on termanal or spiece,
@ Wire es visiDie enrougn enspection hole of Outt splice. End of wue must De visible through enspection hole et bull solices, and estend beyond end of termanal and estends corond end of terminal were Darrel.
wwo barrel.
@ Insulairon does not enter were barrel.
@ On parallel ses.cos, bare were ends must be flush @ Insulat6on entered barrel of terminal of spilCo.
) CH ECK FOR INCORRECT STRIP LENGTH.
with or estend sieghtly beyond and of barrel.
@ Excessive
- flash
- on terminal or spl6ce ind! cates wrong wire, splice, or toollag combenstion was used.
@ Nicked ormissing strands.
Figure e 4.3 VISUALINSPECTION (al Visually inspect Ihe toolior missing pins or retaining -
,,. y ,,yygg, , - . , ,
rings then operate the tool and note the return action -
of the spriro loaded handles. Il parts are missing or CMareto f. . -
spring en handies is defective, refer to F#oute a for customer repeaceaese parts.
roce ,,
(b) visually inscoct the die closure surfaces for flat. .
tened, brok en, pitted or che, ped condslions. AI.
though dies may gage ws'han permessible limits, worn yo,Atygsgo AngA h ,
M*. s,. . .
or damaged die closure surfaces are objectionacle -
and can af fect the Quality of the Cramp. Esamples of anontN g .*f.
possiete carra-ad die closure surf aces are shown in T CORNsR Figure S.
ggy,, g
-4(,-
- ] t I C e l 4' 4
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MT,AI-7 Appendix C
,....,Pa u 6 of 6
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- 4 .
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- 88 k'
.i .n.iI. F ) s.
- m. l n (2) Strip the ins ult. tion f rcn *,he I.T "';,' j,'.
l l, "'"
enble (vire strip length 1/8"
- 4 l0 'l i to 1/1." exposed wire or crile.
.w .
nne . m ..
u per design atd. drnvin.;) .
a i4 a.
- s. m.s mm si w (3) Verify otrands not nicked or cut, w
. i m, mn mu a
- a. ..
r=== ,. ,,,,, ,,,
m.s (b) Verify conductor bottoms out in a**
. .m .
- m mi, .I;.
t ermir.al.
- mn .
3
- ", l= 2, (5) Verify proper die and tool are C lO .0 used and crimp per ver; dor
". .O.
lO lll* Inntructions.
n .
(6) After crimping 4emove all sharp EXAMPLE OF DIE USE ~ 'df " "8 '""I#'d*
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., .e . .n. m.,,,s t.e aa.ne .a sh. .ad a.... ine i.ae d ,sias e .,e in. . n ea4 p . 4 n. ..., .,,.,4.as se she i I . d The a.e, a eh .,, ...,.as the e.aaeese,. sh lJ be tai ..e
-4 7-
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A:
Pt 7~l c.- ctiny el ctrical r- 3 i ; a.1. ;.g f r; s t 3 . . -ticn of the ace (Ik) a-nurements r,In t i b e zu d e u s in ;
I ~e.surinb resistance up to 1010 obes with it itage of 100 1 10V dc.
a i .a <e connections for proper polarity and workmanship.
- .te is to .: in accordance with W Specification Sheet 195A785.
J. Slide a 3" piece of WCSF-II5-N onto the extension wire. Install extension wire connector (see figure 1). Apply LOCKTITE 271 to the screw threads to l prevent loosening. Remove all traces of epoxy from the blade surfaces.
I4 5.
NOTE: Do not attempt to terminate the extension wire shield inside the connector. The shield must be terminated (ungrounded) outside the connector.
Shrink the heat shrink into place per figure 1. Slide a 3-1/2" piece of RNF 100 and 3-1/2" piece of VCSF-200-N heat shrink onto the extension wire.
Connect thermocouple connector to the corresponding extension wire pair, verifying continuity to the corresponding reference junction terminals in the process. Measure and record IR (with extension wires disconnected f rom reference junction terminals).
IR must be greater than 1.9 x 10s ohms at 100 volts. Verify results and signoff inspection on Attachment III, data sheet 1.
- 6. Shrink the heat shrink into place per figure 1, signoff Raychem Installation on attachment III, data sheet 1.
- 7. Lay down the extension wires. Signoff on attachment III, data sheet 1.
- 8. Record test equipment used on attachment III, data sheet 1.
THERMOCOUPLE WIRING INFORMATION l
POSITIVE NEGATIVE INSULATION TYPE CONDUCTOR CONDUCTOR JACKET COLOR Copper- Copper (Blue Constantan (Red Blue Conntantan Insulation Insulation) fron Iron (White Constantan (Red White Constantan Insulation) Insulation) or Black UI~ rome l - Chromel (ycIlow Alumel (Red Yellow Alumel Insulation) Insulation -
1
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STEP *
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T/C countctog ,
(HALE)
FIN s ssvente nts GR004(1
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EXTENSION WIA( . .
THERHOCOUPLC 2
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! t color ceae 'a I_? Fi ..g t-- - .
specif1,-d ca 5: 8 drnvins.
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W'"TE If conductors are If conductors are ucn not color coded, I color coded but but color code is pens this color code is y, not specified on
, q specified on 1 i drawing, these (= , ,q drawing, these W M _" conductors must be <
i conductors must tagged--conductor "- l be tagged.
2rcts identification on one side and color 2rcia A on back.
LOOttCe et tsu L80fl> W tsu ..
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4 C: A6B k CDA6B 5 DASBC 5 DASBC.
6lAhBCD l 6 AkBCD (1) IIIT (3)
ACCEPTANCE CRITERIA
- 1. Wen the ter=inal strip is labeled on the drawing as shown in example (1), field labeling is acceptable if it is identical to either example (1), (2), or (3).
- 2. When the terminal strip is labeled on the drawing as shown is: example (2) or (3);
field labeling must be identical to the respective laholing,at .-hown on the drawind. Vnen discrepencies are noted, a drawing change g a field change is j required to resolve this condition.
3 When a terminal strip is shown on a drawing in a position (vertical or horizontal)
! it may be physically mounted in.the field in a different position. This is * ,
acceptable as long as all conductors are terminated on the respective side of the terminal block and is 'ilectrically connected in the proper sequence as shown on on the drawings. Examples (4), (5), (6), and (7) as follows. ,
)
1 4 1
_.2_
_L CR '1 3 __ p 2 3 h OR 4 3 2 1 b 1 _ ! l (4) (5) (6)
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37 1 407 S C.'i M&AI-7 VP OR 13 #
CA!LE REF ' IR DATA Si':';"?
Ti/CC0~ C III - DATA S: FEE? 3 PAGE OF CABLE TYFr SIZE (AVG
, OR ") &
NO. . '
-j CONDUCTORS 6.1 LOCATIO:( OF REPAIR ~
BLD3. ELEV, COL LI:lES, (or AZ & RAD) TRAY, OR COMP J 6.2.1 DAMAGED AREA TRIMMED _ /
- INSPECTOR / DATE a&b AND CLEA!!ED 6.2.2 JACKET REPAIRED PER OPTION NO.
Require =ents for the above option No. Verified By INSPECTOR /DATE 6.2.3 SHIELD REPAIRS COMPIETED AND YERIFIED BY INSPECTOR /DATE METER !!O. USED CALIBRATION DUE DATE 6.2.h I!SUIATIO:t REPAIRS MADE PER OPTION #2 VERIFIED BY INSPECTOR /DATE 6.2.5 BE:' AIRS FOR 3 RAIDED TYPE COVERI:iG VERIFIED BY INSPECTOR /DATE ,
6.2.1.d :teter :lo./Ca11b. Due Date /
Continuity Checks Acceptable i .. .
INSPECTOR /DATE l Megger !!o./Calib.' Due Date /
Megger Checks Acceptable I!iSPECTOR /DATE l
l 6.2.1.e Cable or Panel Vires Properly Identified and Secured E::D 1 END 2 I;; SPEC"0R _ /DATE INSPECTOR /DATE E::D 1 E!!D 2 REF. DRAWI:lG3 REF. DRA*iI::G3 i R T.'*A3XO I
l
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l i
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\ .
STLICIN0/TEPJ41 NATION OF SINGLE CONDUC'IOR CA3LES 1/k" minimum overlap of overall sleeve beyond end .cf shim (Optional) tut reco= mended 1 if I f f I t I I i 1 I/1 # # 1.__T.
M' %\\\\\\\\ M\\\\! '
' ~
?
O $
l S '
U -
$ , l M f f!M I f ' ' ' ', '(( l 1 -r,~_ - - - -
t (s e 2-1/L" min. &
,si
/
cm \
NCTTES :
(1) It is considered good practice that the conductor extend beyond the end of the connector between
+1/32" min to 3/6L" but for the max. allowable dimension see TABLE D on SD-E12 5.6 (S) Wet - .
n -12 (2) The dimension A vill be determined by the type .
and brand of the connector used by the field. ( :. _ r. ' '.'s d i r.n -
(3) The above figure depicits the use of a cable ,
shim due to differing cable outer diameters.
The use of cable shims are not always required and sometimes multiple shims are needed. Refer . _
to notes SD, SE, and 5F on SD-E12 5 6.
(k) For cables with a braided type jacket (i.e. asbestos) I remove braided jacket. Raychem sleeve shall be in ,
contact with the primary insulation (i.e. silicon) fer the 2" min. seal length requirement and overlapped ,
e 8
ra:4 MS A!-7 '
A?;'AZi2VJ;T IV
- bge 2 cf 3 ,
E ?ICC:;;'JCTOR TO FULTICC iCUS - I REF SD-E12. 5. 5, S0-E12. 5.t3 and Co=panica
~ 2"* ::in - '
3 ,
Typical Each End (See Note 3) l l
r l ' ' h b a ...N A a.bA.A.b.h b.1 ' i'1 1 T'~ m e . i f ,
1 L_f: _ . .
/
l _
l
$ Bare Drain Wire RAYCHN VCSF-N (If 8PPl icable)
NCTIES:
3 gQ4 (1) It is considered good ; r. c t beyond the end of the g o g n_
2" min -
-A - - 2" min - +3/6h" but for -- .
l
{ See Note 1 (2) Dimension A vill be det-ne r used in M H See Note 2 DETAIL A (3) Dimension B vill be determismo x- r.=> l
- buildup of individual!1 ,
(h) For asbestos type covered vire, r- .t ' .
- Raychem insulating sleeve sh .' 1 '. i< .
the primary insulation (i.e. silicon i '
requirement and overlap & ! 1/b" -
asbestos Jacket to held it io (5) Staggering or r lices e is recom:: ended to a m! ! nh.rcied buildup. The combined area or the .npliced car ductc shall not exceed the applicat. ion dis. meter rance of t,he '
Raychem WCSF-N overall sleeve. RefprtoTABLESAorB o
of SD-R1?. c. 6. ,
- r
,Y ..s.. +r
_- y , ht; ,N* N ?. '
' j, *f N *l,
<f - l* )
~
', ^
'5M biNdd'
. .. ,,3 i UI -- ' 4
i t
- i. = 4
< .* e l
l
.c .m tS v!M
- ma *ne length cf to th" field, the arec.
,1 sh; s 3 folded back and where
. ' c wer bruid (or new replace nt shield is vrapped) ov rlap :'ic1d may u::e a vrnp of : Jotch 33 or 70 to phy:;1cally holl this in place wh!!e the WCCF-!! overall sleeve is placed and shrunk into place.
(3) It as considered good practice that the conductor ext:nd beyond the end of the connector between
+1/32" min. to 3/64" but for max allowable dimension cee TABLE D on SD-E12 5.6.
(h) Staggering of the splices is reco== ended to avoid physical bu'? dup. The combined area of the aplices con <!uctors shall not exceed the application diameter range of trae Rayche:s WC3F-?! overall sleeve. Refer to TABLE 3 A or D of CD-E12 5.6.
( ', ) The lengtr. of ::plice area =3 vill be deter =ined by the l er..;'.h o f t t.. Lutt n;; ices =A, and by the fiel.1 to avoid phycicti tuil!up of the splices.
D.lel la t M alt t o.n swe ter :*pil ce Peter to SL.L.J.$.6 *.D.1.12 5.S. and Companion drawings l
Cable Jacket F
l7 Bare Crain Vire (if applicaele)
N =
Insulates ConJwctors O s ~J a f l 1/.'"
- 1/o"] ~
e sr.tell F211e4 Bacs around Catie J4: set
- f' Of31R I
- F ' '" "
g .d. a ;, , F
- AA"*[**.*h.J
, ,, (where 4$plicable) "' **I'
\ 7-,, w .- ,r - e_ . . . - - - - sw f ar siliers refer to u : --
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')
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,ssim s sis in .
1
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