ML20215N384

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Rev 5 to Mod & Additions Instruction M&AI-7, Electrical Penetration Splicing,Cable Splicing & Cable Repair Instructions
ML20215N384
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 09/14/1984
From: Cowan L, Kimsey B
TENNESSEE VALLEY AUTHORITY
To:
Shared Package
ML20215N324 List:
References
M&AI-7, NUDOCS 8611050320
Download: ML20215N384 (18)
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Text

{{#Wiki_filter:-- I OOO799 1754 i ~ g.;r;.93,.,' ..r. ' ' 'l2 Sequoyrh Nuc1scr Picat DISTRIBUTION + m.. IC Plant Master F11T - I Ib u.o6..y6 snw..vI . MODIFICATION AND ADDITIONS 1U Asst Mech Hta Supy INSTRUCTION IC Elec Mtn Supy IC Asst Elec Mtn Supy - l' M&AI-7 1C QA Staff Supy IC Modifications Manager I ELECTRICAL PENETRATION SPLICING, IC Electric Shop CABLE SPLICING AND CABLE REPAIR IC NUC PR Doc Ctr1,'1520 CST 2-C INSTRUCTIONS IU Plant Manager, WBNP I IU NEB, W10C174 C-K IC NSRS, 250 HBB-K 1C Asat Hodifications Manager IU Modifications Manager, WBNP 5 k'W Ydf t,4%dl$ & Y po{Q f I I i Prepared By: Lynn Cowan Revised By: Barry A. Kinsey Submitted By: .7fm Robinson Supervisor PORC Review: Approved By: 71 ant Manager Date Approved: SEP 141984 l The current revision level of this instruction is: S Reason for current revision (include all temporary change numbers) Revised in accordance with Temporary Change 84-1379, PORC approved 09/12/84. The last page of this instruction is Number 58 0611050320 861031 PDR ADOCK 05000327 I P PDR ,,- -, - -, _ -, - - - - - - - - - - - - - - ~ - - - - - - - - - - ' - - - - " ' ' ' ' ' ' ' " " ' ' " " " ' ' ' ~ ~ " " ~ ' ~ ' ^ ' ' ' ' " * ~ ~ ~ ~ ~ ~ ~ ~ ~ ' ' ~~~

9:GG5t.;egyg l ,' i ' 000799 i 755 Sequoysh Nuc1zar Plent MODIFICATION AND ADDITIONS ION Cover Sheet Page 2 MEAI-7 .ty(R '4 History of Revisions Rev. No. Date Revised Pages Rev. No. Date Revised Pages 0 11/8/79 All 1 3/4/80' Revised 1,2,18,19,46, 47,48,Added 50-56 and Title Change 2 11/20/81-49,55,56 3 02/02/82 Revised 4 4 12/3/82 18 UEPI 41984 1,3,4,46-56, 5 Added 57,58 I r I I I I I I I idh - l l

~ M53-- +~gR' r @QM Q 000799 1756 r 4 sowe n H&AI-7 I Page 1 of 19 ? Rev. 5 1.0 PURPOSE The purpose of this procedure is to provide a method of splicing cables on inboard and outboard sides of the electrical penetrations mounted in the reactor containment vessel walls, splicing cables in general and repairing damaged conductor insulation and cable jacket. 2.0 SCOPE This procedure is applicable to all cables and electrical containment penetrations.

3.0 REFERENCES

I A. Manuale - Westinghouse Specification E2526 dated June 11, 1974. B. Installation Instruction for Westinghouse Electronic Tube Division, Nuclear Reactor Containment Vessel, Electrical Penetrations; plant: I Sequoyah #1 and #2, contract 72C61-75164 (TVA) (for 6.9-kV splicing only) C. See appropriate TVA and Westinghouse drawings. TVA 45A860 Series Electrical Penetration drawings I Westinghouse E2492 through E2506 D. G-38, " Installing Insulated Cables Rated Up to 15000 Volts Inclusive with Sequoyah Attachment" E. Operational Quality Assurance Manual (0QAM) F. Figures 1. Figure 1: Typical Butt Splice Preparation for Multiple Conductor Cable 2. Figure 2: Cable Splicing Dimensions 3. Figure 3: Multiple Conductor Cable Splice 4. Figure 4: Butt Splice Single conductor Cable 5. Figure 5: Multiple Conductor / Single Conductor Cable 1 6. Figure SA: Multiple Conductor / Single Condu'etor Cable (Cascading)

  • 7.

Figure 6: Multiple Conductor / Single Conductor Cable 8. Figure 7: Multiple Conductor Cable-Shielded without Drain Wires 9. Figure 8: Multiple Conductor Cable-Shielded without Drain Wires I 10. Figure 9: RAYCHEM Thermofit Cable Breakout Table Figure 10: Thermocoupling Wiring 12. Figure 11: Type E Triax Connectors 13. Figure 12: Type F Coax Connectors H. Attachments 1. RAYCHEM WCSF In-Line Field Splice Installation cuide 1050 2. RAYCHEM WCSF In-Line llulticonductor Field Splice Installation Guide 1060 3. Standard Drawings SD-E12.5.6, -E12.5.7-1, -E12.5.7-2 and -E12.5.8. 4. Connector Sleeve Acceptance Criteria S. Standard Drawing SD-E.5.1.3.4 ,g._. b

, nu w:e m y gn;%___.ggy I.., 000799 1758 g@y ~ - ;n some i H&AI-7 ) Page 3 of 19 Rev. 5 6.0 PROCEDURE .[ A. General installation information Cleauliness is of great importance in the making of any splice. The splicer's hands should be clean, particularly when applying the* tapes, 'I and every reasonable precaution should be taken to exclude dirt and moisture while the work is in process. In a hot environment, sweat bands around the splicer's wrists will I tend to prevent perspiration from accumulating on the hands. Use of sweat bands is recommended. Splicing of Coax and Triax cables shall ny be permitted for class IE cables. Cables in the 480-V and medium-voltage class shall not be spliced inside tae cable spreading room. I t ,3 No splicing of insulated cable shall be made in cable trays located in Category I structures, except in electrical manholes or handholes.

a Eltewhere, splicing of Class IE cables within Category I structures Ig shall be made in splice boxes or metal enclosures, and documented on cable pull cards. Splices shall be staggered to avoid physical build-up in the box, enclosure, or tray where applicable. Cables shall be

_l supported so that there is no mechanical load on the splice. Each E spliced circuit shall have a permanent identification cable tag or marker with its unique designation as shown on ?.he cable schedule or pull card, installed adjacent to the completed splice as shown on standard drawing SD-E15.3.4. Splicing of conductors shall generally be accomplished by means of butt splices crimped onto the wires by means of appropriate tools. Because of differences between tools and terminals of the listed manufacturers, it is important to follow closely the manufacturer's I instructior.s applicable to the specific installation being made. Terminals and splices of a company shall always be installed with a tool purchased from or certified by that company to ensure a care-fully controlled uniform pressure crimp. 'I Splicing of medium-voltage (5-15kV) power conductors shall be insulated with 3M Company splicing kit in accordance with standard drawing SD-1 E12.5.3. Where waterproof splice is required use Raychen's 1K.SF type N material and install as shown in step B.4 of the above standard ) drawing. i l Splicing of med-voltage power cables shall be allowed where the lengths of cable required exceed the length of the cable on the reel. I J 1 l

.. r..~.;3p.s,. 3" "y p 000799 1759 9 y se HEAI-7 I Page 4 of 19

  • i'.,i -

Rev. 5 6.0 PROCEDURE (Cont.) A. (Cont.) i Either noninsulated or self-insulated butt splices may be installed in systems of 600V or less and wire size No.10 AWG and smaller. Self-I insulated butt splices within the primary containment shall be either Tefzel (Thomas and Betts Company) or Kynar (ANP Specist Industries). The vinyl or nylon self-insulated fittings are intended for applications where the total temperature of the conductor does not exceed 105'c (221'F). Splices of 600V or less, wire size No. 8 AWG and larger, and those of the nonir:sulated type for smaller wires shall be insulated with Ray-chem Corporation WCSF-N splice covers and installed in accordance with the manufacturer's instructions using an electric heat gun (do not use torch with open flame) available from Raychem as the heat source. ) Unless otherwise noted on design drawings (reference Attachment 3), cables with rubber or rubber-like (silicone) 125'C or more insulation, in systems of 600V or less, shall be spliced by one of the following procedures:

  • 't Install noninsulated butt splice of appropriate size and build up c.

over exposed copper surfaces with 3M Company, Scotch 70 tape (temp-erature rating of 180*C) to a thickness equal to the original in-sulation. The use of Raychen's WCSF-N shall be used as a replace-ment for the Jacket material. b. For splices in multiple-conductor cable, splice and insulate the single conductors in accordance with a. above. The use of Ray-I chem's WCSF-N (section 2.2.3) shall be used as a replacement for the Jacket material for the overall Jacket, and shall be installed as shown in Attachment 2. Install self-i isulated butt splices for wire size No.10 AWG and c. smaller. Self-insulated butt splices shall be either Tefzel or Kynar. These self-insulated butt splices are intended for ap-I plications where the total temperature of the conductor does not exceed 150'C (300'F), e.g., within primary containment. I d. All splice connections to motors or similar type leads using lugs or bt.tt sleeves (insulated and noninsulated) shall have the appropriate size WCSF type Raychem sleeve placed over the splice. No boot is I required on the multi conductor cable jacket. This connection will be treated as a termination rather than a splice. I The followins list serves as a guide only to the splice types (attached) for the various penetrations: . i. .'.hc..

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0 0 [ECEPTl l REJI!CT l I c. y4 ~

  • s TERIA,INALS I

~ I $ e... 3 -- 1 .~' 1 ,b, e I 2 4 1 2 l 5 SICHT 4 I N., PARALLEI.5PLICES l 1 4 STRAP TYPE 4 4 ~. g StJTT SPLICES N ' @ Crimps centered. Crimps may be off center BUT @ C Imped ofIend of spliceof terminal. NOT OFF END OF WIRE BARREL. g wire size being used does not match wire size... ; I Q Wire sizs bring used matches wire size stamped on @ w;re not inserted far enough in term!nal or splice, i stamped en terminal. spiace, or teol. terminal. splice, and Iocl. ,( O Warc 13.isible th*ough inspcctica hole of butt splice Er:d cf wire must be visible thsough inspection hole and catends beyond and of termlaalwire barrel, of butt sp!!cee, and extend beyond end of terminal e I' = @& Insulation does t'ot enter wire battel. Q gnsulation entered barret of terminal of spilCo. wire barrel. On para!!al splices, bare wire ends must be flush CH ECr( FOn lllCOa1 RECT STP.!P LEtlGTH. with or catend s:ightly beyond end of barrel. @ Excesssve " flash" on farminal or s' !!ce Indicates p I. wrong wire, splice, or tooling combhetion was t used. @ Nicked or missing strands. ~ HtE-DTSITLATED DIAMOND C, RIP (PIDG) ACCEPTANCE CRITEllIA 4 I -S g i;p g 9 i I 1. Proper ter=inal for wire size (Erample: AMP 22-18 for AWG 20) 2. Proper crimp die used on terminal (1 dot-red, 2 dots-blue,1 dot-yellow) I 3 Crimp properly placed on terminal 1 In:ulation crisp holdin6. - gripping not cutting 6 5 Wire riu:h with tongue end or wire barrel 6. I Proper strip length - wire barrel + 1/32-inch tttinimu:n to 3/6fs-inch maximula f .l,'$ q E

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mmm m me mmmm M m M M M M M W M ', SQNP H&AI-7 I Data Sheet Worklan Page 1 of 1 Rev. 5 HR ) Cable No. Cable No. Cable No. Cable No. l

  1. Conductors
  2. Conductors
  3. Conductors
  4. Conductors Splice Location Splice Location Splice Location Splice Location i

i l Inspected per Inspectoed per Inspected per . Inspected per j Attachments Attachments Attachments Attachments 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 g I certify that splice I certify that splice I certify that splice I certify that splice O { m.eets requirements of meets requirements of meets requirements of meets requirements of this procedure this procedure this procedure this procedure o i l l l l / j _ Inspector Date _ Inspector Date _ Inspector Date _ Inspector Date N j _ Engineer _ Engineer _EnEineer _ Engineer 4. l 3 -Splice Performed By Splice Performed By Splice Performed By Splice Performed By e U1 i i e Electrician Electrician Electrician Electrician Electrician Electrician Electrician Electrician O i Foreman Foreman Foreman Foreman t- & Ja n I . ~ ~ .5I 2 I l r?.. i ..S m . :4 -j'f1 } y . ;4.Md

..a. ~ ~' ~ ~ r- ~ , un I o799' I80'7 't c, y ,4 ~.. I 29 f* SQNP MAI-7 Attachmenc 5 I 4 4. Page 1 of 5 ~ Rev. 5 ./. ~ I. .).,,. e - e,, I l i I t E- : 4 I I x I* ~ ~ l E Figuro 4 ~ \\ 4.3 VISUALINSPECTION (4) Visuallyinsp2ct the tool for missing pins or retalning s W."* ~ ~~.mc (,y,k,'R~W,9" Wr~rcIii: c.tv'%* ~.mO!8 p ~~. u rings, then operate the tooland note the retum action fy,d ,yh.y - ~W + I* <. ;i.,;R. h T-f.*

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of the spring.toaded bar:dles,ll parts are missing or spring in handles is defective, refer to Figure 8 for(, ~g*f,'.Kuipeg o,..,. .y ~ customerreplaccable parts. g gU. ;1n,.} j.pi, '.:[...., coct ~

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I' (b) Visually inspect the die c!csuto surfaces for flat. , ['7..)y,%[.. tened, broken, pitted or chipped conditions. Al. j. p t,, i.'.'.,.g,fi'/,1,' '.[4-..d ," ~*! though dies rnay gage within permissiblo limits, worn (

  • nATTENED Or damaged die closure surfaces are objectionsole
  • #2)

.,

  • Ansa I.

Figuta 5. and can affect the cusfity of the crimp. Exampics of.* . * <. s .snoKcN g possib!c damaCed die closure surfaces are shown in T ....s-}connkn 4 ...-.. -. m '. *,,.,.... juj,. } I. 4A DIECt.03Uf1 Elf SPECTION Figure s 7.'...: Every Af4P hand tool is inspected and tested for (a) cican oil or dirt l' rom lool criroping area an proper diu (JAW) inspc: lion ?t >.. closuro before ahlpping. An g40c mr.mb ts. I '(.., measure th 'ic e,f d;4 rt.1ure.be perforrned periodically to (b) Closo handles of toci until critnp handtes.tomed. Do not apply additional pressure to The tool d crosura rispect using Co ;;r. Go p:u.,socs. ion is accomplished (c) With crimpirig lsurs bottomed, check the wire t I *

  • pluC C"Oc oess,*.t...M :no GO flO.GO dimensions offactures ne AMP neither mnnu.

crimp dio closuro using the proper plug gsgo. Hold '0500 in straight allonment with the die clost re a followin; C:the pluu gagit memocrs are listed in Figurc 6. The carefully try to insert, without forcing the co member, anti then the NO.CO member. See F1 ure I rsI?t2tho tooldso closures.0cedure is recorr: mended for measuring The Go ancmber must pass completely througli t 0 ~ [Y wire *b.(relcrimpdicciosure. 'J .= .--W~"- ,_,_.-M7T __,,-"W~~ -- ~ ~'-" ^

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r,.-.< wu,.1 v. , yy. g, q.., g.. 000799 I8 I2 ~ 4 SQNP p f-H&AI-7 Workplan ' M I Data Sheet I Page 1 of 1 HR Rev. 5 CABLE SPLICING ,,{' Cable # Cable i f Conductors / Size

  1. Conductors / Size Splice Location:

Splice I,ocation: Elev; Column; Tray, Pent or JB Elev; Column; Tray, Pent or JB Electricians Performing Splice Electricians Performing Splice ) ~ Crimping tool # Crimping teol # Tool Calib Due Date Tool Calib Due Date Splice Performed per Figure Splice Performed per Figure l Crimps Acceptable per Attachment 4 Crimps Acceptable per Attachment 4 / / I --Inspector Date --Inspector Date --Designee --Designee Individual Conductor Sleeve Individual Conductor Sleeve Installation Acceptable per Att. 2 Installation Acceptable per Att. 2 / / I --Inspector Date --Inspector Date --Designee --Designee Outer Sleeve Installation Outer Sleeve Installation I Acceptable Per Att. 1 or 2 Acceptable Per Att. I or 2 / / --Inspector Date --Inspector Date --Designee --Designee I Splice Meets Requirements Splice Hects Requirements of this Procedure of this Procedure / / E --Inspector Date --Inspector Date --Designee --Designee -57. - - - - - - ~ - - - - - - - - - - ~ ~ ~ ' - " ' ^ ~ ~ ~ ~

p.g. , ~g, g.- 000799 I8 13 , }E / sque o a H&AI-7 HR # r? I Data Sheet 2 Page 1 of 1 Rev. 5 Work Flan CABLE JACKET REPAIR Cable # if Known Location of Repair (Elev, Column, Tray, Etc) -Cable repair made I in accordance with Section 6.K of this instruction / / / Inspector Date Inspector Date Inspector Date Designee Designee Designee E [1l I E 'I g E I I I I m . m-}}

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