Text

Rev 7 to Mod & Additions Instruction M&AI-7, Cable Terminations,Splicing & Repairing of Damaged Cables
	ML20215N379
Person / Time
Site:	Sequoyah
Issue date:	02/05/1986
From:	Cowan L, Kimsey B; TENNESSEE VALLEY AUTHORITY
To:	;
Shared Package
ML20215N324	List: ML20215N323; ML20215N330; ML20215N333; ML20215N337; ML20215N338; ML20215N340; ML20215N351; ML20215N355; ML20215N359; ML20215N362; ML20215N370; ML20215N379; ML20215N383; ML20215N384; ML20215N390; ML20215N393; ML20215N395; ML20215N400; ML20215N407;
References
	M&AI-7, NUDOCS 8611050310
	Download: ML20215N379 (73)
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.9 TEJe#ESSEE VALLET AUT1eOwITY SPQOOY W M>CLF

R Piet win!? !Cf3 :04 ANI) ADDITf0*$ T h 5TWI,'C T I C *>

l I MEAI-07 I

CABLE TERMIIIATIOctS, SPLICIIBG._ AND I REPAIEIIBG OF M_"_"T CAar.r,,

Revision 7 l

v PREPARED BY: Lynn Cowan I

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RESPOIISIBLE SECTION:__ Electrical Modifications '

O REVISED BY: Barry A. Kinsey

'M SUPMITTED BY: Michael R. Sedlacik Responsible Section Supervisor ~

P' . 6 0 R $'V I EW PAT 5: N 05 US i

A5'kRtWCD BY: _. _ h I Et,M twe.___

Pladt Manager ,. ,

, _ DATE APPROVED: FEB 051968 k

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( Reason for revision (include all Instruction Change Form Ilos.):

Revised in accordance with ICF 85-1675, PORC approved 12/21/85.

The last page of this instruction is number: 69 popnas8tsjig7 P

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CENERAL INDEX 9a

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. I t. 2 5tandard Drawings, Design.Guades, and Desig'a Stendertie a +

2.0'ftATERIALS ,

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! 2.2.1 Tesertaale and Butt Sylices

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M 2.2.3 Inomistlag regaiseasets for aplices and *w==tions

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3.0 INSTALIATION * ' " , "

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t i 3.1 Terminating and splicing ' '

, 4 3.1.1 General instructions 3.1.2 3

Thermoplastic or thermosetting-type imenlaties-tes=Imations (600V or less) 3.1.3 _

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3.1.8 Thermaplastic (5-15kV) or thermosettias-type'iaentating-splicing ' ^

3.1.9 Rubber er rubber-life imaalation-spliclag (600F or less) 4 3.1.10

.oazial and/or triaxial cable splicias ,

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anrmennec CRITERIA FOR INSTALEATIM Am IMPECTBW -

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4.1 General Instructions, . -

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PAEL WIRIEG Teurtu '

l REFAIRING DAMAGED CARLES * *

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6.2.2 Jacket repairs.: e, 1s ?- -

6.2.3 shield reparis

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6.2'.4 Insulation repeirs 6.2.5 Cables having braided type coverings over the insulation 7.0 '

INTRODUCTION ID RAYCMDI MEAT SMRINEA51E PRODUCTS ' -

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s' 4 AFFDEDIX A - Thanas and Betts Company terminals, splices.2and tools for *; . r,.h _

g APfpDIX B - Table B-1 (Tesuminals, butt splices, and teels 5

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Table B-3 (Tesumfasts, bett splices, and teels

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APPDRIX C - General information for Alf, torndy, TER tools, N

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b, ~* ; O . .? - AFFDEDIX.D - lacore thermocompte coomector assembly instructions

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ATTAOi?OJT I - SD-E15.3.4 Cable, wire, and terminal bloca O identification requirements O ATTACRIENT 11 - Electrical Standard Drawings for splicias and cable terminations

. ATTAR 1eenrf III - Cable Terminatica/ Splice Data Sheet; laternal .

Wiring Changes Data Sheet; Cable Repair Data Sheet ATTAC3Wrf IV .

Ternimation/ splicing reference figures

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REftith.NCES:

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,;3 eplicing insulated cables up to 15,000 Volts (incanding.

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J, 4 L ' en Mt ' ng-e i v- N M5 des s en Jorujen's do.4 Lled desiro or'awir.xs , .

y .j- ' 'the starida rd fdraw itt s , 'desigtt' guides ,J arid des ign stantia rds. Thi l

, ig; h, .[- y'0* : ' f ollowing li s t ' coon s sts"o f 's st icited (s = o f the design s tarda r% . l JJ'7 , ' ' ;h ' j :and l

i stoodard .irewings associ sted with coole - ter min atioc,a sod splicing - !

' ' l

.h og .

.l wht en a re' inc it.de d in Attache <ot II of this procedure. Tor othe r relat'ed Design Guiaen. Standards. 4,el D.:= t an Stanala r d d rawin.ts i t 's O

s . ;

1 "Cl. r e c e=a. edo e i to ref e rrore eitber EN DES II1CTRICAL Stmodard drawisin t.< l D. . -[.. . Design Cuijen as aceded for special cases and/or coordle. ate with ~

W tU "

EN 'DtS . Tb, latest revision et these docsmeents in ef f ect at the time of I Mfl .i e installation shall be followed. - >

I

- es .eo "*

! { s%"1 TD-E12.5.3 - CABLE - Splicing hedinas Voltage- (5-15KV) Insulated i

} Condmeters. l

ty. SD-E12.5.4 - CABLE - Termination of Medium Voltage (5-15ET) Issalated

)' Cable.

P? -

SD-E12.5.5 CAREE - TrammTION OF Hema Voltage (5-15EV) Iasslated and Cablef to Equipment-feraished with Pistail.

g 54-E12.5.5-2

. , SD-E12.5.6 - CARIZ - Splicing 600V (or less) Insulated Cable.

SD-E12.5.7 CARLE - Tasminatica of 600V (or less) Insulated Cable O and te,Egsipment Phraished with Pigtail.

i -

SD-E12.5.7-2 0 o SD E12.5.8 .- CAR ~E - Spliclag and Teminations 600V (or less) halti-

/ ,

Condmeter Insulated Cable.

O (

SD-E15.3.4 - RACEWAYS, CARLE AND WIRE IM ITIF EAi!ON TAGS - SRF(Table A; - .

I FIG 1) ,

, Ds-E12.5.6 - COMIECTOR AlW FITTINGS.- Shielded cable Te -imation - .

Ground Sensor Carrent Transformer Applicaties.

The electricians shall be responsible for all installations and work performed including docusestation of work and coordinating with Cosa -

Kagineer on problems,or questions thatarise,coecerning terminations or .: ,

s,p'.iees as required. . qJi , gf. ,< , ' ,. .. ,

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.. . g$.,.g * ;1,2 5TANDARD reaw!.t",Sy1TJGai. tNILLSgD DESIGN STAAfQ (Coetiane'd's

. . . i s ' F8,.. i

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' . g :. .'t', Q lpef-r % toepertore 11 N C equipp, g bd '. 4 e-at i ew.t * * ?t k .*r.. lassshall and/o rbe',tesponsiblew%ere t stated ey the cognirent. for'inspectier. ce s t- t,r.

[ ij. ' neer to the VP sr MA instructious. Tbc @ 'laspector will also te tw -

speansble for concleting signoffs ce applic.ble data sheets int the WP

N ,M or tos pathage.

I,]**

- * +[ des On all mae-CS5C equipament the cogataset engiaces or his senated repse catative shall be responsible for inspections and siso-

' (t offs.

Were specific instrisctions are lacking en desige docussents, the c*snisaat engineer shall coordinate with the EN DES te provide the field

' the necessary laformaties se a case-by-case basis. (e.g. detailed

- ta==amaties or splicing sketches and/or tastructieas). The engelsant engineer aball be reopensible fee all deciaises esecessdag mutatitegions r

and deviatises as posenetted to this'- passedese. i y , , ,# ' *' '

yam s N y . . ;. , ,. *

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2.1~ Inselstad Cables * ' ' '

/ i>

O' M All class 1R cables shall be perchased by the Office of Ea-4 sieserias, STEP. solens design decenesta direct otherwise.

Bee class It cable =h==1d be perchased by Office of Engi-meertas, SQEP but is all cases will be coordinated thseegh ',

them. Cessimmet engineer will esordieste the pasukase or transfer of cable with;M as sognised.1 .

y,

~ *

' s .1

. j' 's

' ;' U -

O 2.2 Cable Accessories" ' ' '

~ These materials shall be purchased by the field. Cable accessories shall in all instances be suitable for mae with the specific cable O and compatible with the enviroommet is which the cable is to be installed. The general regeiramenta listed below shall govers o the perchase of these components.

l 2.2.1 Ter=i==1s and Butt Splices "

\

Themes and Betts Camysey. Amy Product Corporation, and .

Berndy Corporaties are currently approved seppliers of I

I terminal legs and butt splices. Other suppliers may aise be acceptable, bet must likewise be appreeed by EN RES.

With the following exceptions, two-hole, copper compression-type terminal 1 mss shall be used to terminate No. 2 AWC _

and larter size field installed cables and may be used en ,

~'

a- - seniler size cables. Dee-bele coeyression type terminal ~~ -

. less may be used if the cable same is ses11er than No. 2 AWG

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.'It, . ,i

. . aufI#Clent;to.perust the use of two nola ,l er , g. .

.n e . < .,. - -

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,[,b, O f 5. ?" , F.quipsment foliupplier8~ .,tth pigt' atla haw a r.g sendor ~I s

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P installed o'ne-hole h,gs/;'j ' '

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d. kYearlor. equ! M ot.is supplied'with contacta

' iintended 1

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i' - far use'vithtocc-bole lugs. 1 P #

,ms. , - .

. l

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QTE; At Sequoyah, generally, Amp terminal lugs and butt splices are ,

used for wire size No. 10 and smaller and Thomas and Betta terminal lugs and butt splices are used for wire sizes No. 8 AWG M and larger. Terminal Ings and butt splices for conductor si.ze h . 8 AWG and larger shall be of the non-imaulated type. For l N coadmeter size No. le and ses11er, terminal Ings and bett spliens !

, may be sea-lasalated er pre-imaalated (astless specified otheswise by design deciuments). Outside primary costat====t, pre-insulated I n lugs and splices may be vinyl, sylee, tefzel, or kymar. For use inside primary containment (see section 2.2.3.1), only tefael and '

kymar pre +(asulated less and splices may be used.

N Terminal lugs and butt splices shall be selected using ====factarer

.,,,,, data and installed with tooling approved by that manufacturer for use with his product. The tools shall contain die stops to C3 prevent overcrimping and a rechet-type feature (where applicable) to prevent undercrimping. Guidelines for appropriate tool & die selections for various wire sizes are given in appendim A and O Tables B-1, B-2, and B-3 of Appendix B for terminal and butt ~

splice accessories from Thomas,& Betta, AMP Product Corp.,

o and Buredy Corp., respectively.

NOTE: Solid conductors shall be lugged or spliced with Amp solistrand comaectors unless otherwise noted withis this instruction or

design drawings or documents. v Use of fasteners (bolts, nuts, washers, etc.) which meet a specific ASTM specification or have a particular thread type or size to connect the conductors to the component is act required ' ~

as long as the fasteners used will permit torquias, where applicable, as' prescribed is 'M&Al-9.' - -

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. /,yl - 2.0' MATERIA 1.S:(Continued)

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'All fasteners used os a particolar termination shall be of the

' IQ ' 1 same meterial and shall be compatible with the meterial of the device tesminals. This may be accomplished, for eamsple, by mains brass fasteners se copper or cgyper-alloy terminals.

Unless otherwise prohibited or contrary to good constructise practices, the same commecties may be made meing steel fastseers 3

which have been pisted er'esitably tsested to be corresses '

resistant.

2.2.2 Madism-Teltage (5-1547) splicing med.Tesminating Ents ,. -

. , .,.,i- .

, m.

<3 .

' 2.2.2.1 Tesmimeties Eita "'

A package of meterial (with imatractions) that v '

includes all necessary items, except for the ,

ter=i==1 Ing, for cable tesisiasties.

P%

, For medium-weltage terminations Raychse Corp., <

cable insulaties terminating hits of the proper g ;

,i ,

voltage and type shall be required as shame se ,

Q.'mM . , *'N ' 'f.R ". 'J ,c,'. D standard drawing SD-E12.5.4 a 4 = commecting to. ,

, bus bars, stab buses, or terminals of medine-;

L

/ ( '4 voltage equipment (such as switchaear and

,' j'f , @ 4[ $' ,*

Jf '

l transformers). For medium-voltage terminattoos

, 4 V 'to egoipmarst farmished with pigtails (such sa ;' '

p' 'I ,p', / ?

( eoters and generators), follow st.no.ta rd drawieg ; .

r 7, .

SD-EIL5.'5-1 'or 3D-E12.5 ~ 5-2,m a s" applicable. - .

.' u' , .

, t 2.2.2.2 Splicing Kits' O

, A package of meterial (with instructions) that O e includes all necessary itans, ascept for the splice commector, for cable splicias. For -

mediumrvoltage splices, 3H Company imanistion splicing hits of the proper voltage and type shall be regelred as shows en standard desvias l SD-E12.5.3. Where waterproof splices are required, Reyeh== Corporation WCSF type N *, eat

, shrinksble tubing (see sections 7.0 through 7.3)--or l .s

~.., equal 1subject

. . - to EN MS 'appegvel--shall be requir.ed.

..o.- . ., -

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w; , .w> 2 -. g:

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fi. a ? " S. h. m. Q ,g[ .' .*. *,,W E j ' p \ u j. ,

J g.t& .[ > ; . (<

f. C i < . *>

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, Page i it' 37;

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.c lt',Sev<e- 6 l e 'l K,3

'3; .a.- 3 , .

gj72.0jhATERIAt.S (Coatiched) ' 'f f ,

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3

..e ,. s M,o *

,,Q' 2.2.3 (!usu.atang Pequirements ' f or .3plices arid Terwis at ions In Lew Valtage -(600V and Below) ApplicationsI 0 pp /~

N,

,9

(

3/; 4 ; 3, ' 2 . 2 .1, i rreausul~ated' Splices ud Tennin41, sy ,

'y '

^

i bhere preinsulated splices and terminals are used,

.,,l~ j , no additional insulating requirassents are necessary.

'1 ; Unless located inside an enclosure or piece

! of equipsest which has beca qualified for its installed earri-t, preissulated splices e and terssinals should not be used inside primary contaimt and areas subject to high emergy line breaks or flooding. If a preiasalated splice or tennimation is used however, it shall I gn i be treated as aa ==imaalated splice or teristaatism and then (===1=ted as is secties 2.2.3.2 or N 2.2.3.3, respectively, to achieve envisseammtal qualificaties.

l g 2.2.3.2 n=Immulated Butt splices 4

After installation, an uninsulated butt splice

, shall be insulated as specified os standard

,- N' - drawing 3D-E12.5.6. Splicing may also be

l. 4 ,I accomplished by the use of terminal lugs.

f%

~~*

- 'l '

Wco this option is used, the completed splice

.$b, l g' d , ,'( !.g sha11 be insulated as specified oc either staada ed draving SD-E12.5.7-1 or SD-E12.5.7-2.

! *; I - '

'2.2.3.3 Uninsulated Terminal Iasas O

For insulating requirementa pertaining to termin-

' O tions at equipment farmished with " cable pigtails." .

follow standard drawing SD-E12.5.7-1 or SD-E12.5.7-2, as applicable *.~

2.2.4 Lighting System Branch Circuit Ter=imations and Splices one-piece, self-insulated, screw-on electrical connectors in different sizes, UL approved for various wire combi-

. nations of 2 single-coeductor No. 8 AWG and smaller -

shall be' required for all splices and terminstions. ..

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%IMinMNamsimiNIND*****~9!W98888MP"*""1

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c. , .es . 1 6 i. 144 <t4ctricima's Mad. . a l .1 be car ,

, I

p. 4.icu: oriv vben applying the tspes an.1/or F.eychew, n) ;

ev.:ry re..ouable precaution should be taken to exclude '

dirt and moisture while the work is in process. In a hot environment, sweat ha=da around the electrician's I wrists will tend to prevent perspiration from accumulating on the hands. Use of sweat bands is recommsended. i NOTE: Terminating, Splicing, or Repairing of damaged cables 1 asethods which are dependent upon the type of enviet I (MILD or EARSE); field may reference the 47E235 series I to deter =4m what areas in the plaat have been designated to be considered HILD or IARSE envir===*ats as necessary.

. i Field to ensure that all equipment and crisp tools used in M terminations and splices are dooe with calibrated equipeest j in accordance with AI-31 prior to performance of work and 1 that related CSSC tool numbers and calibration due dates are j N recorded on applicable data sheets. This includes crimping l tools, meggars, VOM's, torque wrenches and screwdrivers, l etc. Also prior to performarace of terminations and splices field to ensure related cables to be terminated O

or spliced are (1) deemergized, (2) verify work will act adversely affect any operational circuits, (3) be aware of any energized circuits near their respective work area I o and exercise appropriate ==amnt of caution, (4) verify all train / chm ==*1 separation and identification requi m ts O are adhered to per related design drawings. -

NOTE: Field to ensure that drawings to be used for inspection are TVA EN IES issued or TVA EN DES approved vendor drawings. On electrical iteams for which a TVA EN DES drawing is issued, this drawing shall be used for inspection purposes.

If the vender has contractual obligations to maintain and furnish TVA EN DES approved vendor [

drawings for a particular system or piece (s) of -

equipment, the approved vendor's drawings shall' -

,.3 < s. . ,

be used. Eowever, when both the IN DES issued and the EN DES approved vendor's drawings are - --

.' sva11able, the EN DES issued drawings shall take precendence. Any discrepancies between the TVA EN DES issued or TVA EN IES approved vendor I' '

drawing (s) shall be corrected to agree via the --

means of an FCR which will be initiated by the l

cognizant engineer. Also the inspector shall record the drawing (s) and tl.a revision (s) used l for the inspection on the appropriate data sheet (s). ,

~

I l

e n . .

v , "

. . . . . =

g g . -

IMAI-7 Page 10 of 37 Bev. 6

- _ a. 3 ,

g 0,'th,.<.h.

', '~

c

.jW 2.9.,', NMRI418 ,(Contiamed)' c*1 - '" "'

._i

) , .. , -;.;Ty p m ,

-',Q ,N r,o terminating 'meterials shall be required for teralmals *

$d3.&

l h l f ,U)).h,l)y f 'b.; 5!.;) ".Ib'ving % pressure g conductors'd cosmettors ori connections of Mo. 10 AW . .4 4 ; y!. *E 5 ;p or smelter to wirimi devict er lighting , s

?i.; fistures hav$agwi're binding sciews' orf studs and outs. ., '

[y M';d f'. .',~$ 'i.dL " [ghaving, j[. upturned

+

.i 1mes7er'equivalenti,['iw-gg e:. q.?* n.,

j $m, s>.' *,p M 4)1. ,,' A. n %- ~. . _s' .-.s.', e . ,,

- ,! w<..,

. r. , ( t ,

,; i .n .. 4. n .,a t , ,

g .

y ' y.y; (nT Ic 2'.2 6,.yTools for Wife. Preparation.

n _' ' '

,4.. t. Q

. - . Wire strippers or electrician knives shall be used, at the,c. a I

4 $[3L.>y/ +

y I -- g ,>1.., /p r discretion of the electrical engineering unit at the _

,. . .! (

S1 ve ' site ite tisplice. 9 @ysepare theccable for its tes=4=al3. b "

< ,p . .. ,,b,,h,./ j J @y >h. ,1. .y , lj o'r-i .

- I > . :. t ' .' ,,

a - M'

'k P '

a. , Tor cables with wire sizes No. 24 throesh No. 10 AW

.o j. - '

' ' the following wire strippers are rec =====ded: '

N ,

. (1) Thomas and Betts Campany catalog No. AME-1 for i

wire siass:Be. 24 to No.12 AtlG and catalog 3o. . .

ABE-3 'for wise stans No.18 to No.10 AllG.

l y) . . .

f(2). Ideal Industries, Incesperated, Stripasster model N ? ;' ' 45 ...: series for wire siaes No. 22 te No. ~ 10 ABG. . a -

1 Q )1 iQ , ,.

w .

E - b.t For cables with wire sizes No. 8 AWG or larger, electri-h

-7; <

-c j ,,., p.,, Teiaa .or skianias knives,3 Klein.*er- .'equivalent, are >

h

p. (': y p T. '.

ff.p % 4, >r ~,.. '

4

- 1:reca====d-d. - .; vGe '. " ; J % i .

r3 t o .,

4 _ f, .c ., , ,, ;,; r -

s, ,. g - .

?Y Cable Ties a- H. 2.2.6 t '

Cable ties.shall be of the self-locking type. Those.for.

i O , :withis the primary containment abs 11 he either:

l -

O l

t

a. , Stainless steel'as memmisetaeed by AIE' Special Indsstries. .

l , ~or equivalent, air

l. . s ,

b. Tefsel with a locking device as available from Themes -

and Betts Company or equivalent.

Cables ties for general plant use may be of sylon as asamfactared by Thomas and Betts Company, AMP Special i-i , Industries, Panduit Corporation, ALI-STATE, Dennisoa ..

(South Eastern Associates, Inc.), er. equivalent. >

Stainless steel er. Tefsel' cable.tieelesy '

also be used 3 .

I

\*,t%?', '. k.,

la esmeral plant,ssome;+ .- . ~

. , . .a 7 *

. .../v. . . ;.J < c--

k \.e. ", , ,e % 4

' i 5#2 .. ,p., <

, [., *

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t . ,y.

a,.,

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n., .

,,2 .. ,$;

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' e] f,g y ,y . # 4 8 1 / } %v ,' f) J '~' f . .A

6,, il ., p .g o .} , ,

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+ ",,... ts g g f .

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b e' ( g ( # **.* #h g &,,w. . .'

4

.+ . c

.'i.+wc . . .. : . .

WV: -T'b ~ . , y .w .' . :L. a .G.

N .. hN n ..c. g u .W y t !m.

Qj, 4 4 , i,'* %w' j 4 Q. A . m .

Nh h ,b,>G'.k].W!h. p a,.m.. k4y, - ;Q ?

~ -s .

i

,m.m.h}Q e.hh, bd.v.f;%g&..Be.m&a k!hNN v:

', . w .'r [~b Q 3 mm

[: .

waxw wwm m w , n m ,. a % W e 3 ;.p api

- m

s

.h,* e SINF IIEAI-7 Page 12 of 37 Rev. 6 3.0 IESTALIATION (Contimmed)

It is generally accepted that a ter=imation is the point where the end of the wire is layed dous or where it is connected to tha aaJ device (i.e. meters, solomoid valves, ter-imal blocks, etc.). Splices are.normally the point where cable or coeductors form a males or junction (i.e.

cable yemetrations) and contimme to the end device.

I Sowever, it should be noted that tecuinatices sesy vt.

weessarily only be acco=ylished via terminal 1..

or splicing solely by butt splices and throughout this g procedure ternimal Ings and butt splices eey both appear is the tersuination and splicing sectices randomly.

.L i . 2 1%e re vl e e t i c o r lhe r=.m ttin g-3y r I m.s.i t . t.1 - Y, wh.. ti .3s.

(600v or le+ e)

L.: finition: hrmoplastics-ttsterials skick soften them heated, and become firm os coo 11ms-vinyl e and polyethylame are essayles. Thermoplastics Ig FO g

can be repeatedly re ' ,nd by alternate heating and cooling.

Thermosets-tisterials which harden or set h heat is applied. The application of heat is called " curing." After caring these plastics cannot be reshapeg and are insoleAle la most l solwn t e . Zapt<m Type T film in a ty;icai ex mair te, , Cap.t. Trah c k. I

~

3.1.2.a Ter-imations of coedmeters shall generally be accomplished by means of enclosed (ring or '

o rectangular) tongue ter=f mal Imss crimped onto the wires by =an== of appropriate tool (see sectica l; C 2.2.1). h re the ter-i==1 Ing being esed is farmished with a sight hie or open herrel, the ~

i strands of the coedmeter shall be visible beyond the crimp, but shall not extend beyoed the ,

barrel so as to interfere with the seating of

the fastemer. Exceptions to this me.thod are i

noted in section 3.1.2.e.

! l j EDTE: Because of differences between tools and termi==1s l of the listed ====facturers, it is importsat to .

l follow the naamfacturer's instructices applicable -

to the specific installation being ende. T M ==1s I

_, of a company shall always be installed with a tool :-

.., ). :,

. .. purchased from or certified by that comysay te -

, , gp *., . ( - ensure a uniform pressure crimp. --

t i

, , ._ M. . ' %. *. ' '.*

l

['?

iD SipF 1541-7 Page 13 of 37

.D Rev. 6 3.0 INSTALIATION (Contiamed)

D 3.1.2.b Either ace-lasulated or self-inaulated terminal loss (see section 2.2.1) may be installed la systems of 60cv er Icss ar.J wire sizes No. 10 AWG and aneller. Self-insulated terminals having a wire insulation grip shall be used where it is

' desirable for the insulation of the barrel of the terminal to give some protection assinet electrical faults and accidental contact witti liv teneinals, or wtsere mechanical st ree s f r -.

, vitration or fleture et the polot of splicat i i ei .; r t be sequir-d. Sel f-ins ul a t ed te r ed nal e vii din the pria cy costain cot shall be eithe r Tet eel (Them.s & Aetts Compsay) or Kynar (Arte Special Industries). The vinyl or nylon self-insulated fittings are intended for applications where the total temprature,of the coeductor does not exceed 105 C (221 F).

IN 3.1.2.c Termination of low voltage cables (600V or less) g with 90* C or less insulation shall be accomplished in accordance with standard drawing SD-E12.5.7-1 or -2 as applicable.

3.1.7.4 for special configuratione, suen as ce rt 4(a w. r counections .bca maalti-conductor cable with 9ni,

or irss insulation is used to feed the wtor.

-inyl plastic electrical tape m.y be used for in ;ulating connections. Install uninsulated I connector of appropriate size (see section 2.2.1)

O and build up over exposed copper surfaces with 3M Compar.y. Scotch 33+ tape (temp rating 105 C)

C to a thickness equal to the original insulation and jacket.

{

i IBUTE: 1

( The afore mentioned configuration is acceptable '

l for non class 1E motors and is non-harsh environments. For similar applications, with 125* C or higher insulation, see section 3.1.3.

3.1.2.e

, Exceptions to the preferred method of terminating I conductors as described in section 3.1.2.a are _

, , , . permissible in certain applications. These .

~

applications and associated alternative methods ' j

, g e .- . '

are described below. Where applicable, torquing I

% . . shall be accomplished in accordance with M&AI-9. -- l

[

(1) C w atcation Systema Provided the conductor size is no larger than No.18 AWG, splicing W, . ,

and/or terminating may be accomplished as ,

follows:

by soldering when done in accordance

. t

, , 3 pfa'p1,84$ ' < 3 T *m i '* ' 5WI '

w k'i kh' '.h' '

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"}-Page16 . me,. A of 11

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[hf D ~ TN_gALLATT0y (Contianat6

i IA

j st(

( f

, , , ,o * 'i owith section 4.0; by uar of etwas o r t e rsei - - '

'I run Mo<tm a r. ac'**. n - -ile d n, e stuct o r 3 to cottet a sas.2s w of IA0 dearers around the

t

f. stud use or screw of t.be teroloal bloca'; or, by i of wy u s.ve r inha t ry accept -1 te r,nt% t a r. ,

<t w J (..<.m 4 4 quick cocaect and wire wrsp

. tesMn=1s) provided the maassfacterer's instroc- j

(

tiene are felleeed and appropriate teeling is need.

(2) 1.ishting aranch Circuits - sear-taastated

!' electrical commectors (each as hand taist !

' wise sets) ao specified in secties 2.2.4 3

may be need to emeM aste coeductors in besse, l O l c3 (3) Iow Voltage. (6007 er less)/Egelpeset Eaving Selderless Pressere-Type Comoseters - Tasmis-O' attee of conductors at egniposet of this type

shall be accoglished by reseeing the 4===daties

M ' and fillers, as regnized, free the end of the

-l -

conductor and inserting the conductor into the connector..

h lb a ro J) N i'

h -

' (4) General Applicatioom Involving Diodes, Resistors,

~

Capacitors. . and Similar Devices itavina Solid lj, "V *

.j_ Coeductor Iced - Ter=Lastias trae leads fro gj h.)S g '

devices of tais type may be accomplished la any oee of the following ways:

O .

,(a) soldering; (Note: For soldering procedere and acceptance criteria see secties 4.0);

O (b) Seldering eser a comeecties made is aceerdomee with secties 3.1.2.a; -

(c) Ceiling the lead aremed a stad and using a flateesher and set; l

( (d) Colling the lead areemd a regolar screw and E

, meing a flat wesher (see sete below); or O

(e) Ceillag the lead areemd a wesher head screw.

[

NOTE: The weaker may be emitted where two g . e4..,, . - tereinstians are being made at the same point pre,id.d the .eceed termimet.e i. - -

by means of a tereimal les and the solid

lead wire terminaties le located under-

$'e -Q~. ~

,. , ,, aseth er h= hind,the leg. The need for -

se ine=1 sting nieeve (see SD-E12.S.6) tK .a-g '

oball he detesmiaod by Cege Eagr heaed myse the possibility of a lead contag

inte eestact with grened er another

- seateeter.

..sa. .' .

m.,

4 .. , .

. y/ t

,id, *

,_ y . ;_ ; . .,;..'..>e

4. f .,

..:a *+--~-*ge-[E*.

,, ,__n,_..._,.,. J._.. .._- -- J*'-- ~~*'~ ' - ~ ~ ^ ~ ' ~ ~

,f. Miff"p.3.M :@:V='* W N,of$'?S*

f_tigh!Y?$ Ril& W S W % # W h*W S

}? fglie -

.W

.NY i sqNP i: 7,k') ,

twaI . 7 y ,

.Pese,l$ cf .51 h, QN -Q , . ,' g. ' '

i- ,w :Rev. 6 ,

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INSTALIATION .(Contirwed) ' ' ' 2 ' '

^ -'

.? ' -

t eQ 7{, F ;,q (( McComponents Havir.4 Termic.et.os ( .-a p a r tamet t e Too 5m.a ll t o Peewit the t: er 3r ter.la.1 ;.uge' d.[ 1f ,/, -f' ,j~~ a jg s

s p ., J,I' -

dS**h'**C*** .

' " " ! U

f i L ; i'. cc o 's -

%:g*( 6 <bi, .lerminatsoo of ftete tables an.11 *>e ea se

'hY ro'*li38'the conductors e wio le,um of 180

' {[! ' '

h

s. Qj .i . g' ,

5rees: a round t he terminal screw or stud.

I [, g { 'l i

l 2;- <jj- ?, ;,

180TE 3 . This meetbad o f termi na t tura i s - f o r eco-

, J - '

class 1E & CMC eq aipecat unless approwel 6 '

from EN DES has been previously obtat.neo.

3.1.3 Thermoplastic,or

( 5-15kV) Thermosetting-Type Issalation-Ter-imations Terminations of mediamp-voltage (5-15kV) power condmeters CD Pall be insulated with terminating kits as specified la section 2.2.2.1 and installed la accordance with standard

. P drawings SD-E12.5.4 and SD-E12.5.5-1 and -2, as applicable.

U Cable shields e of medine-voltage (5-15kV) cables, shoold ]

be grounded at both the switchgear end and at the equip- J mest end of the run with a sint=== No.10 AMG copper 0

N coeductor (see Table 3.1.3) or equivalent flexible copper )

besid, unless desige drawings specifically state otherwise.

All ground commections shall be made la such a way as to O Provide a permament low-resistance bond, and precautions g

- shall be taken to prevent corrosion of the connections and I groending wires. Raychem's Ground Clasp Accessory Kit O (type GCA) is an acceptable method for connecting shields to ground.

Select the appropriate size from Table 3.1.3 O and follow the ===facturer's instractions:

TARIZ 3.1.3 *

)

Cable Diameter Over Raychem Catalon Number i Copper Tape Skleld Ter-imations , j (Inches) l Splices 24" Braid t 60" Braid 36" Braid i

l

.40 - 1.35 GCA-824 GCA-860 l 1.1 -

2.25 GCA-474 GCA-836 GCA-460 GCA-436 )

j Table 3.1.3:

Itage Power Cable Shields To GroemdRaychem Ground Clamp Accessory Kits For connel -

.% .ey.*

e, o e

e*

l e-

)

1 1

I l - ),} ' ' ' ~.; .

z'+ '

q~ ^

!l\f . i

. ,/!

,g.

, , _ _ . . . _ _ - . - - - - - - - - - ~ ~ - - ~ - ' - ' - ' ~ ' " ~ ~ ~ ~ "

m;y,r M;L. c '9

, 1[p,f 9?T3 *Q% " D?? ' S'N'U? -

NYN f $w. h b> h W $ $ " A*"

A ,

I h .

'I. yo 9,

fw a ' /

s, t.a e n' ., 31 o . ,

hv. 6

,j. ~

~

' j , hh,2) /

c; . ' .

, 13,0c INSTALI.ATION. (Coottad o)

.' . i > , ' ,: M h((g '

', ![ ' If the necord lineoston'la not areilshle. the following

.t loformatloa is required for f actory aclectione (1) Cooductor size, ,

5 (2) The diameter over the insulation or insulation thickness, and (3) The type of semi-coeducting layer (tape or extruded).

On long runs, shields shall be grounded in accordance with sta=dard drawing SD-E12.5.3 at intermediate points as defined on the project's design drawing. The locations O, of points of access, such as pull boxes, h==dhales, and m*nholes, will determine the interval. In asking the o 1 termediate greemds, remove only an amount of the Jacket aufficient to permit connection of the groemd lead to

& the shielding tape and then replace the jacket with Raychen red s eesive tape type 5-1024.

T'J ~

Shields of all coeductors 1000 !sCH or larger shall not be grounded at both ends. The design drawings will show g the location of the grounds and of the shield insulating ,

joints if the latter is required.

_ l O Where the shielded power cable is terminated through a ground sensor current transformer, the shield ground lead ,

- shall be installed in accordance with design st.andard DS-E12.5.6 in order that the current transformer senses !

o only the phase currents and to avoid the ground connections O

constitating a shorted turn in the current transformer primary. 1 3.1.4 Rubber or Embber-like Insulations - Terminations -

(600V and less)

Daless otherwise noted on design drawings g cables with rubber or rubber-like (i.e. silicome) 125 C or more -

insulation la systems of 600V or less shall be terminated -

by one of the -following procedures:

3.1.4.a Install noninsulated terminal lug of appropriate size (see section 2.2.1) and build up over exposed -

copper surfaces with 3Pt Company, Scotch 70 tape "

(temp rating of 180* C) to a thickness equal to -

. ,p,; ,, , . . . . ., , , the original l'asulation on nos Class 12 tar =inations.

g' ' .. , .,Jp ;,' ,, ,

The use of Raychen's WCSF-N (reference rections 7.0 --

through 7.3) shall be used in Class 1E terminations and as replaceneset for the Jacket noterial. Install 9, , 3 -

per applicable parts of standard drawings SD-E12.5.7-1 or SD-E12.5.7-2, design drawings, or approved WP instsme- , , ,

tions and/or sketches.

i

Nj 16- < -

. f. y

,,r p . v' .7 < *, %'M ?~W?iPW*" **7 'T9 WM U'. ,

^ "

7PNYM h (l 1 YA4 pne Wo *

,./ ' rase s1 +

kii we .

4, il

%p.j 3. 0 '. . '1f STALLA TIO98 (Coutlouco i

J f.E '

) 116.h Inst.:1 eelf- he41st..! te rs k el 1%. ( .ce eert:9u 2.2.1) for vise s i t.- +o. I n .n c e..

s, & 11e r. Ton, terwn a,1 Auss are ivie.e- e-o

, ; f or arplicati*s wbrs- the. tot I te g. era ur-r'q r) of the coeducroc does not exceed 150 C (>.o i

f.] ' e.a. , withis primary contal-c. Terminal luo for wire size No. 8 AWG and larger shall be ,

installed is accordance with either 3.1.4.a I or as defined os design drawings. l

~

l 3.1.4.c Fesmissible saceptions to the preferred method I

.f te.mi.ating c ct.. a- .e sa.e . e !

gives la secties 3.1.2.e for coedmeters having 1 y,y thermoplastic or thermosettias-type a===1= ties. I l

CD 3.i.4.d Coastal and/or Trimmini Termiastions

& Ceestal and/or Trf ami=1 cables shall be terminated with appropriate commectors specified by the g instrumentaties equipment contact, design drawings, and/or Cogn Eage. The procedure used shall be in full compliance with the instructions farmished by the instrumentation equipment maamfacturer -

N and/or workplan. The terminations shall be

""" made with appropriate tools and supplemental

materials (such as solder and sleeving) farmished O by the instamtation equipment namefacturer med/or field purchase regnest. For coaxial cables to be terminated on terminal blocks see 3.1.5.c.

O 3.1.5 Siamal Terminations O

tenere salti-coedmeter signal cable is to be terminated in salti pia commectors sopplied with instrumentaties equipment, ~

the same procedure shall be followed as est11med is secties 3.1.4.4 for ca==Im1 and/or trianial terminations and/or ,

the following:

I 3.1.5.a NIS cables shall be installed in accordance with l

tiestinghouse Instruction (refer to contract 68C60-91934) " Control and Electrical Sysr == Standards," _

section 4.1, " Nuclear Instrumentation System (NIS) cable, " Field Imatallation NIS Triamial ~

. 4 l

.; / '

cables and cosaectors. Note: Use of a type ~ -

l 7,*-f ~,f. . ,, , , IfCIF type N kaychen sleeve is permissible for -

,- , Q., '. , , , tennisation purposes. - --

l i

w.

l . ~~

(

y

> p.

f. ! $ 3; b h, y! ,

f C, " '

pfn ' ^'

. ,.,,-.s d [r ,), ,v. -e Ne - - - - , - - =r '~ **~**~~~ ~'" ' ^ ~ ' ' ' ~ ~ ' ~ ^ ~ *

~ * ' ~ ' ~ ' ' ' ~ ~ ~ ~ ~ ~ " ~~~

e*p. 0 .

f }y'?*k;h.&CO.Y$.f. fr.N f . ,

y _.,.

o . n-

~

.i,o a f., i.intst. sit - ~

1 . v.r ,~ .s

, . . , . . . .? . ,- . . . ,

' , .. ..,...n ,i,s t ,i.. .a, . , ., .. g

. . . , , ~ i t o: in. .s.. ( .. or.

p r .. .r . ... N ei.$ * ,- c .u t .3u s r+ r J . t . i . t- w 3.L.I.D se sy 11 cable.

Case {O: If the shield is to be ter imated,

' the shield is to be properly 1 ragged, imaalated (with PTC tabias), and landed V on the proper terminal per design and/or vendor drawings.

Case (2): If the shield is not to be te-imated, it shall be cut off amar te where inssistion was stripped back per the above and M ,

insulated. Inside costa (====t or harsh envir=====ts a Raychem WCSF-N sleeve, or equivalent, shall be used to insulate h the area where the shield and other condmeters have the outer insulation and cable Jacket removed for temi=mtion O purposes (for either case 1 or 2) by over-lapping the sleeve off the outer cable

~ jacket onto the area where the cables fan out for termination.

O Outside contaianeet or is moe-harsh environments the afore mentioned o method may be used or field may use

j an equivalent substitate for insulatiom such as taping or a commercial grade of shrinkable tubing. ,

3.1.6 General Guidelines for Splicing 3.1.6.a Cable splices shall be made where:

f (1) The circuit length exceeds the full standard [

cable reel length. _,

(2) The allow'able cable pulling tension will be

.m .- . ,

exceeded.

'f e

~ -

'l' . . . .. .. . .e

l

.,s.

' s

' hf

.._-m.__. Y

' "1 M%% M @ C *$?ff

.I TM 3MTx'.p ~, - .g u

ta

.a-m ,.

'. s'

' e.se . . ,

w.. -

, t.1 : s u .i : a : ... c n.e .t ,

,y- :r ,a . . . . a. .. .. ,. ..

l- ,

s...%.-. - - .,

l

. {

.. ne c t- s... . , m

' c..t... (. .t,.. i. , >

.-s t m s.oJ.

< '. ) The poist of tes !o. ties me c 4 eit.34.o because of design chanse or incurrect termination prior to checkout.

3.1.6.b Criteria for splicing:

m (1) SPlices shall be made is bemes or ==e1===res when located la seismic category I structures to (escept as noted in 2 and 3). This requir====t (P is aise rec =====ded la sea-category I structures i

unless otherwise meted en design drawings. '

. (Befer to 00A5 Appendia A, Part III for

-list of Category I stractares as required) .

(2) la c==anit banks, splices may be made in the o

N cable trays located la manholes. In e==dmi t h==h=

- containing baseoles, splices may be made directly in the h==dhale.

O

(3) In cable trenches, splices may be made directly in the cable trench.

o (4) Cables shall be supported so there is no l

O mech ==ical load on the splice.

l (5) The splices shall be arranged to avoid .

physical buildup at any one point. Staggerlag of sylius is rec =W but not required.

The combined area of the spliced coeductors -

i l

shall not exceed the application diameter range of the Baychen WCSF-N overall sleeve.

(refer to SD-E12.5.6).

(6) Each spliced circuit shall have a perusnest -

identification tag containing its unique .

designation per cablie schedule or pull card .

- b4,E' -

insta11eJ adjacent to the completed splice and if possible WP or IR ===h=r sha=1d be '

+ N# " listed also. See applicable electrical . . .

standard drawing SD-E15.3.3 or SD-E15.3.4. -

39

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Cables in the 480V and snedium voltage (5-15kV) t shall met be spliced inside the cable spreading ;

rees.

-l e 3.1.6.c Splicing asidelines at Electrical Penetrations

' For locations, commections, and voltase 1***18 CP*

es electrical penetrations field =h==14 refer ;

to 45M60-3/A mseries for IIsit 1 and 45N79-3/

45487" l M las for limit 2. Also for electrical ;

penetrations 1 through 4 (6900V), see " Installation Instructions for tiestiT- : Electronic Thuhe Division" -

I N and the memormadum from T. W. maadler to R. M. Pierce l (SIN 127A and nM 127A). On splices unde at the i

- electrical penetrations it is rec === dad that six to eightees inches of slack should be left in the i O spliced cables and that me cutoff er minia--tare I cutoff sha=1d be made se the leads from the peme-tration. It is also advisable that the field should meggar and make come<==fty checks os o penetration leads-prior to asking splices. j

)

O 3.1.7 Thermoplastic or '!hermosetting-I'fpe Inse.lations-Splicing 1 j

(600T or less) - 1 3.1.7.a Splicing of coedmeters shall generally be accomplished -

by ==== of enclosed (ring or rectangular) temene -

teminal Ings or butt splices criaped este the wires by ==== of appropriate tools (see secties 2.2.1). Exceptions to this method are acted la section 3.1.7.c. Ternimals and Splices of a company shall always be installed with a tool -

purchaamd from or certified by that c _ , _ , _

' and it is important to follow the ====Facturer's -

instructions applicable to the specific installation . ,

, It" -

being made to ensure a carefully centro 11ed ~

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malform pressure crimp. ;;

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Pase 21 of M Bev. 4 3.0 _IERTALIATION (Contimmad)

I 3.1.7.b .

Either mem-i===1=ted er self-insulated terminals and butt splices, referred to is section 2.2.1, may be installed la systmas of 60Gli er less and I wire size No. 10 AWG and ses11er. Self-issulated i tesminals having a wire insalaties grip shall be ;

4 used where it is desirable for the inentaties of the barrel of the terminal te give seen protection j with liveelectrical assiast feelta and accidental contact j terminals. Self-inselated terminals and

, butt splices withis primary centstaneet shall be Tefsel or Eymar. The vinyl or nylee self-insulat ~1 fittings are latended for applicatiosa where the tota 105,1 tampepture of the comescter does not awW 6 C (221 F).

3.1./.c y Enceptions to the preferred method of splicias

' c==a=eters as described la 3.1.7.a are pesmissible In in certala applications. These applications and the alternative methods of splicing cables are described as follows. Where applicable, targming shall be accomplished is accordance with MEAI-9. (

, Data sheets for bolted connections to be added en required.

(1) e--ication Systems - Provided the conduct.or size is me larger than No.18 AWG, splicing o

may be accomplished as follows: by soldering O when done in accordance with section 4.0; by use of stads or terminal blocks om devices pre-o vided the coeductor is coiled a minian== ef 130 l degrees areemd the stad or screw of the ter-t==1 block; or, by use of any other industry accepted terminating method (such as quick commect and wire -

wesy ter=i==1s) provided the mammfacturer"s instruc-tions are followed and appropriate toeling is used.

(2) Lighting Besach Ciremita - Self-lasalated '

electrical commectors (such as hand twist wire mots) as specified la section 2.2.4 may be used to splice conductors.

l (3) -General Applications' Involving Diodes, ~

! .i Resistors, having Solid capacitors, e and similar Devices "

l r ' d er Imads - Splicing the l .

leads from devices of this type may be - - -

. 4.*'," - /

accesplished la any one of the felicwing ways: -

a.

q ,.

soldering (for soldering criteria see secties 4.0), or

b. soldering over a coomecties made in accordance with secties 3.1.7.a. <

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i t s g u diase-voit. n (3 -15atV) pu ee coeductors shell W

'/ . cmplished la accordance with st ==dard drawing SD-312.5.3 '

and associated veneer s 'it instrr.ctier.= furni=had with splice kit.

l 3.1.9 Rubber or Rubber-Like Insulation-Splicias (600Y or less) i Oslessotherwisenotedomdesggsdrawings,cableswithrubber i

or rubber-like (silicsae) 125 C or more insulation in systems of 600T or less shall be spliced by one of the following procedures:

3.1.9.a Install non-imseleted ter-i==1 or butt splice of appropriate size (see section 2.2.1) and beild CD up over espooed copper serfaces with 'NI Company, g Scotch 70 tape (temy rating ISO, C) to a thickmens egnal to the original insulation om mee-class 1E ;

e splices.

l F*2 The use of Raychem's WCSF-B (reference sections 7.0 throesh 7.3) shall be used as Class IE splic-iag and used as a replar====t for Jacket asterial.

s' Install as section 3.1.2.c, as defined es design drawings, or per approved WP instructices and/or sketches. l v

3.1.1. S '.t splices la 4.ultip te-ce,euct or c.b t e, ispi t u i ssala te th s ingl e com2ucto r s La s<.cor<L m ,

~

-.*2 3.1.9.a above. The mee of Rayctwv's W.SF- W (acetion 7.0 through 7.3) shall be used as a re-placement for the jacket meterial for the overall Jacket, and shall be installed as in section 3.1.2.c.

I 3.1.9.c Install self-issulated rar=4=als or bett splices -

(see section 2.2.1) for wire size Ro. 10 AWG and sus 11er. Self-insulated ter=4==1s or butt splices shall either Tefsel or Eyear. These self-insulated ter=4= mis or butt splices are intended for applications where exceedthe 150, C total (300 y)rature F e.g.ofwithin the conductor does not primary contaie===t.

Terminals for wire size No. 8 AWG and larger shall be installed in accordance with either E

3.1.7.a or defined om design drawings. -

3.1.9.d permissible ez'c*ptions to the preferred method l . g4.,fg ' of splicias coedmeters are the same as those -- :

gives la section 3.1.7.c for conductors having thermoplastic or thermosetting-type f osulation. '

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re.pri. . sisc a ald ( ==4 of 2 inches bey %i ena e >i of coe xc to U) Sa.*e as abov e except using Ts bild connectors. NOTE: An egra ivalent substitute for Lt.e o.lc ,

to female connector is the installation of two male l connectors connected by a double barrel female coenector.

4.0 SOLDERIBC CRITERIA FOR INSTALIATICII AND INSPECTION ,

O' 4.1 General Instructions i

3 l O'

If there are ao guidelines or instructions provided by vendor or TVA drawings or approved vender mammals or any other E2.IES g documents the following guidelines may apply for solder joints.

4.1.1 Resia core solder shall be used on all solder ter=imations/

! splices. Specific composition is required only on Trias N cables (e.g. NIS and incere monitoring cables). Eester

~~'

solder "44," 631 tin /37% lead, maxi ==== diametor 0.031 inch 1 shall be used on NIS cable connectors.

O 4.1.2 Conductors shall be cleaned and tinned prior to making ;

- joint.

O 4.1.3 The size of soldering iron shall be such that joint is not overheated.

O 4.1.4 The soldering iros.shall not be used to melt the solder .

I directly, but will be used to heat the joint which in i turn shall melt the solder.-

4.1.5 Cooductor insulation shall be kept from barming or melting.

l 4.1.6 Termination / Splice shall have an'in process and visual i inspection that will verify (Ast the solder joint is clean, has a smo<>th bright appearance free of any chalky, gritty, or irregular surfaces (protrusions, pits, and voids) and free of excess solder and resia.

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j i C% it,at i osiver or designated representatis e shall li*t cable atmoces or papel wires on cable termination / splice {

da ta sheet 1 or internal wiring changes data sheet 2 as i

applicable and associated reference drawings. If wiring changes are being ande, cognizant engineer shall list "As .

j CONSTRUCTED" wiring configuration under "CIANGE 730tt" coh==

i and the new wiring under the "CIANGE 70" column. If wiring i is only being deleted or resoved coemd wa=t engineer shall l list the existing wiring configuration under the " CIA 5GE l

FRot!" column and write the word " REMOVE" under the "GANCE 70" colisma. If wiring is only being added the word " AIM)"

o. shai. be listed moder the "CIANGE Fnott" column and the new' O' configuration shall be listed moder the "CEANGE 70" colsma.

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M 5.1.2 On internal panel wiring inspector shall list wire type i i

and contract and/or cable reel number on internal wiring changes data sheet 2.

There shall be no apparent dam.te to the c.. M - i a 5.1.3 1 wiring coc Neto r(s) or t he couducte r(s) it. n . i '

Th i s su y t e verified by visual inspection.

5.;.*

Cables sh 11 have continuity checks perf or-1 on t; -

to verify that the conductor (s) have end-to end continuity.

There shall be no short circuits (" cross talk") between-conductors, conductors and ground, or conductors and shield (s).

o For coaxial, triaxial, and similar type shielded cables shall show no continuity between center condsetor and outer connector shell. Inspector shall record Vott CSSC identifi-cation aamber and calibration due date on applicable data

sheet (s) bl==k=. If phones or equivalent equipment were E used, inspector shall record the word " phones" or type of test equipment used in the Meter No./ Calibration due date , --

blank on applicable data sheet (s) and signoff if acceptable. _

5.1.5 Cables shall be meggered to verify insulation integrity.

Negger readings of 1 mesohe per 1000 volts with a minimum of 1 megobe are acceptable for cables. NOTE: (1) Meggering ,

of internal panel wiring is not required but may be done ,

at the discretion of cognizant engineer. (2) A segger -

y.,

-**"~ and high potential test on meduim voltage cables should be coordinated with DPSO and it is recommended that lugging --

t. ' and installation of medium voltage termination kita be done

,T 'r; . e .--

prior to megger checka. Inspector will list messer '

CSSC identification number and calibration due date -

on appropriate data sheet blanka as required and '

signoff if acceptable. NOTE: DPSO test data should be added to secties X of WP.

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o mter(s) f 2, cable tera.inatione mod splicca osa a wlic c.1-data sheet (.). Inapector to verify ,eroper ternimal Ingu, butt splices, pins, or commectors are used and installed with the correct criaping tool as applicable. For soldered

- commectors refer to secties 4.0. Inspector shall verify that casamectors such as coaxial, trianial, or pia-type are properly aligned and comaected securely. Imerector cp.

shal. record the crisping tool er and its calibration due date on the appropriate data sheet (s) and sigmoff M that the ter=<== tion er splice meets the above criteria.

BDIE: On Internal Wiring Changes Data Sheet 2 the inspector will verify and sigmoff for internal panel wiring that is removed - from the panel, compartment, or terminal block point (s).

PN NOTE: Torquing of bolted connectione shallbe cla<.e per soplicable part's of MAAI-9.

3.1.7 Te rmina t ion s /Sp H ee s requiring Royc W install.(1-n

' of s h lana , streves, sm41tiple sleeves, and/r.r der n.-2.*

or taping sa.11 be inspected per applicabl e oeai xo etandard drawinas, design drawings, vendor instruction.

y supplied with kits, and/or sketches supplied by cognizant.

engineer. Inspector shall verify proper installation of Raychem or taping per the above and signoff on CABLE TRENYMATION/ SPLICE DATA SEEET. yet a genersi installation guide for Rayrh*= Products see section 7.0. If Raychem or

taping are not required the cogniwa=t engineer or his desig-mated representative shall N/A this signoff as required.

5.1.8 Inspector shall verify all cables or panel wiring is i

I properly secured (boodled, tie-wrapped, and routed) and teralmated/ spliced per applicable design drawings and/or l approved vendor drawings.

Terminal blocks that are coated with RTV 3140 should be recoated af ter cable or, wiring is acceptable. Inspector -

' . /. ,

to sigmoff om applicable data sheet as acceptable. -

)

NC.. Terminal blocks that are recoated with RTT 3140 shall be

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inspected and noted in REMARE5 section of th* afore ~

i mentioned data sheet by the inspector.

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. . .e. ;.tset, saket", and/or insulatiea), each ct=5,orent 'st.2 4 L be repaired iodividually.

, (c) Effective Angust 1, 1984, repairs of coaxial and triaxial i cable are limited to non-class 1E applications only; after j n this date, damaged Class lE coaxial and trissial cables shall be replacard. )

For amediumr-voltage power cables, repairs may be made to the A jacket only; if damage extends beyond the jacket the cable

, , , shall be spliced (see section 3.1.8) or. replaced. 11aless otherwise indicated, repairs.may be made om both Class 1E and i O non-class IE low-voltage and medium-voltage power cables. ;

Should damage occur during installation, the field (cognizant engineer r his representative) shall document on cable pull O cards where any repair has been made for Class 1E cables; also, o a cable tag containing the cables unique identification and WP or MR number shall be installed adjacent to the repaired area.

When damage is discovered at a later date aad identity of the

Class lE cable is not easily determined ( e.g. a cable in a cable tray) the repaired areas may be identified by a per===*=t identification tag containing the cable number (if able to be determined) and the WP or 19t number to document the repair. ;

Exception: Cabic tags are not required where minor repairs have been made on cables having braided-type covering.

100TE: Repairs to leads of motors and similar equipment shall be [-

performed per these instructions for repairing damaged cables '

with the exception of installing a cable tag at the repair.

, . , The repair location shall be documented in the 19t or WP - **

package.

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p Page 27 of 37

Rev. 6 i 8

6.0 fEEPAINING DAMAGED f*aarrt (Contimmed)

MYTI If so est et t as cable 1. d e s. . - 1, e'" 8te!cst.!; .t. 4 :,

a clear. ore .ci the c. >= - r . ar e f er *!% t ut r.,5te ...

the Shife 4.glacer.

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b l e '. 1

v 6.i g D ee = s.t a t is: Ne- -iela, *.r*..

. ,e 2; - e 4ike f ar het s e n.9 (.=wl* Lion.

=> . 2 . s C*nrcet r *ncs s res.c o c .

p i Aute: Field to verify cable is decaergized prior to makias repairs. In addition to the specific regair===ge=

associated with the use of a particular cable repair M option, the general requirements below shall be followed CP, is making cable repairs:

, CP. 6.2.1.a Bemove any foreign material or loosely attached portiosa of the damaged cable. Beyosities and/or M carefully tria any Jagged edges which protrude aboom the sa: face contour of the area being repaired.

) g 6.2.1.b Clean the damaged area .naing desatured alcohol.

~ 6.2.1.c After completion of repair, a cable tag, shall be installed adjacent to the repaired area containins j d, the unique cable identifier (if it can be determiel).

8 WP or tm number under which the repair was ande, l _

l and field shall document the repair location os o the cable pull card schedale.

O 6.2.1.d Upon coupleties of repairing the damsged cable -

the field shall verify comeimanity and insulaties integrity per 5.1.4 and 5.1.5 respectively. Cable will need to be lifted om each end to perform this step. Field will asistain cable and/or wire

identification to essere proper telanding of cable.

Cognizant engineer or his designated representative will provide associated drawings to the field for lifting and relanding of cable. _

6.2.1.e Field to reland cable per 5.1.3 and applicable drawings.

. . . 6.2.1.f Field to release clearance to cable power feed

.~ ~~

if applicable and perform functional test as required.- -

NOTE: Functional testing of a new cable being installed

. after being repaired will be covered under the '

'. functional test of the Wp associated with the -

ECN, FCR, or DCR. Bowever, functiemal tames for existing cables that are danesed and . _ d==d will be done via a seistenance request.

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D Rev. 6 ;

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6.0 IEPADLING DMMGED CABI2S (f==*i===d) , .

6.2.2 Jacket Baysirs If a jacket repair is te be made, it shall be accesplished using one of the following optieas:

i Opties 1 - Subject to the following conditions, MtF's f Cold Shrink Tape may be used for jacket repairs i

of low voltage cables. If fective Amt=st 1, IM4

! the use of Option 1 is limited to non-Class 11 8 l applications; after this date, Jacket repaire for Class IE cables shall be mede malaao ption 2

} or Option 3.

, y (1) h tape shall not be used inside primary contai====t and other areas classified by the e design project as having a harsh enviremmeer e (2) use of tape is restricted te repetrias Jaet=*

- damage which is discovered after the cable has M '

been installed.

' (3) The tape shall ,n_ot be need to repair the cable's N jacket if the shield and/or the i===1= tion has also been damaged. ,

),, The following procedure shall be a.Nred to wt,n repa.ir t ua

, i cable Jackets using this option:

Step 1 - See general requirements section 6.2.1.

O Step 2 - Peel off the backing from the tape.

Step 3 - Stretch the tape to apprari==tely three times its length and wrap under tensies with apprari=ately a 50 percest overlap. -

5 ap 4 - h tape shall be applied to the cable for a mini- of 21/2 inches beyond the outesmest bounds of the damsged area.

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e n, e t, t e n .v i - at, i n g . .a m e a l a .. e. c .e cm.

wu u i s, ,4&t .re.), a piece of A.fru.m n,:.t U I

.heinn46te sleew;s, . .:. ,- M e3ed tre e -p a i r tne t.c . t v

p r. u r t si both l w- .ol te 4 e s o.t es i.e.ar- v o t t ue yx .

oa4 evJ o f the c.ble, nv slipping the slee Lg o canie . r.d slL4(un it niont the cable to the area oce m s rep ired.

Type N heat shrishable tubint shall be used to all Class 1E applications and may be maed La all non-Class IE applications. Industrial grade heat shrinkable tubing in any be used is all moe-Class 1E applications.

'

The procedure est11aed below shall be followed when using Option 2 to repair cable jackets:

g Step 1 - See general requirements, see section 6.2.1.

P7 Step 2 - In accordance with SD-E12.5.6, select and install a piece of Raychem heat shrinkable sleeving ever the damaged jacket. The mari- length of the -

sleeve shall be determined by the cognizant

. engineer; however, prior to skri=Has; the sleeve shall be long enough to eatend a =4=i=== of 2 1/2

3 inches for Class 1E cables and a 11/2 inches i

for non-Class 1E cables beyond the outermost bounds of the dammaged area.

..s Option 3 - Raychem type JRS, ists, imS, and EJRS cable repair sleeves may be used to repair the outer jacket of low-voltage and medium-voltage power cables. Effective August 1, 1984 ase of the JES, ISS, and %EtS cable repair sleeve is limited to .

non-Class 1E applications; after this date EJRS cable .

repair sleeves shall he used ou Class II cables when -

Option 3 is selected to make cable repairs.

Step 1 - See genersi regairements is section 6.2.1.

Step 2 - Apply a layer of Raychem Type R mastic in ribboa -

form, Raychem S-1024, or 5-1119 red adh*=ive tape (approximately half-layped) for a mini ==== of 21/2 inches for Class II cables and 11/2 ih for

.g- non-Class 1E cables beyond the estenment heemds

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i repeir s 1 r e -- i e t . < ig i . .1.

          .;                                                                                 it n. 1 - U s w a m m, ( .< t u r - r ' + c=ta13, 1. e a , scl-tt                                         +                                                      l proper 1y a t2N g,y < e.r. t y em .Iv s , r*.'e s , W; and uJRS cable rep tr al m sad instali accordin4 to womf.ctsce r's lastructioca,
         '.i                                                                                                 eteept tant electric best goo shall be use4 The anaximme length of the repir sleeve sk- t !

c. be determined by the cognizaat engineer het it ! shall be long emoegh to cover the Type N mestic l

                    ,                                                                                        applied in Step 2.

p Option 4 - Use of Opties 4 is limitted to non-Class II aplicatimes. Jacket repairs for c1m== IE should be made ezing Option 2 to or Opties 3 only. This is the least desirable method of wrairing the emaer Jacket medium-ws-itage power cables. Step 1 - See general re p rements in section 6.2.1. Step 2 - Cover damaged areas with 311 Campesy Scotch 70 tape,- (apprari==tely half-Impped) for appremi-O mately 1 1/2 inches beyond each side of damaged j area. ! 3 Step 3 - Cover Scotch 70 tape with Scotch 3D tape. O Step 4 - Apply friction tape over Scotch 33+ tape. { Step 5 - Cover fricties tape with Imyer of Scotch 33+ - tape. Step 6 - To prevent tape from unwinding, coat with a - scalaat boeding ( .- such as Scotch Este (available from 38 Company).

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6.0 EEPAIRIBC DAMAMD CABIZS (Coati =maad) 6.2.3 Shield Repairs Espairtas the shield of shielded-low weltage cables shall be accomplished in the following scener

;j

<a Step 1 - See general requirements in section 6.2.1. 1 Step 2 - Resuve the cable jacket and any binding tapco jl a minteen of 2 inches is each directice from

' I ",'

the osterseost boemds of the damaged shield area. Reanove daemaged section of shield and inspect insulation for a w . If the i===1= tion has been damaged,enske repairs using the same h precedure as described im Option 2 (see section 6.2.2) prior to repairing the shield. p p Bete: Wray the damaged shield area with a meer shield (shield shall be the same type of j M material as the demased shield) 11/2 inches is each direction from the estesment bounds of the demassad area. lAnere applicable.

splice the drain wire if it has been damaged g or broken.

                ; --.                                                                Step 4 - Apply 3 H Company Scotch 33+ tape to each end of l_                                                                              ti.e shield to hold firmly in place.
    ,           j-
                 ,                                                                 Step 5 - Measure the de resistance of the shield; a reading of 0.01 ohms per foot is acceptable. If the readie4 o                                                                           is above 0.01 ehms per foot, recheck step 4 to ensure the new shield has good electrical contact O                                                                        with the existing shield,     a=====ure the dc                                                                                         .

resistance; refer to EE MS for evaluation if the value is still aheve 0.01 ohns per - i i foot. If evelaation from EN DES is favorable with recorded reading cognisant engineer will note this en data sheet "3EMARES." l j Step 6 - Complete by repairing the jacket in accordance - with applicable Option 1 threegh 4 in section 6.6.2. l O

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s s y i 6.0% _R_Z,pAIRINC DAMAGED CABIE.S (Continued) . - g ) 6.2.4 Insulation Repairs t 7 l i t Insulation repairs for low-welt gc cables sha11 be in g l t accordance with the same procedure set forth in section 6.6.2 under Optica 2 for Jacket repairs. Prior to asking the ! repair, the dassged area shall be carefully inspected for t coeductor dams:se; if the conductor is damaged or Option 2 I g i ,

is not feasible the cable shall be spliced or replacea. - After repairing the tasulation, complete by repairing the j;l,p,, . f} t ,

                                             .m'                              ' shield (where applicable) and Jacket 'in accordance with                                                                                                           i sections 6.2.3 and 6.2.2 respectively.
     "' ,gy; 6.2.5        Cables Having Braided Type Coverings Over the Insulation H
                                                 ' ~

t Minor scuffs or abrasions to braided-type coverings of c3 cables shall be repaired by recoating. A modified silicon . sat a te (C . ; - ' No . 178-918-XNT, black, available from - Standard T Chemical Co., 2600 Richosa Terrace, States Island,

        '       @'                                                             New York 10303) may be applied to the abraded area of asbestos-covered cables. Other type of braided coverings y          g                                      ,
                                                                            - such as aramid fiber or fiberglass may also be repaired j
                       ,                          t.-          ,

using the same techniques and a compound reca - aded by y the respect .ve cable vender and approved by EN DES. i

    ':, *. h'l                                                                                                                                                                                                                        =

E e N-J Tagging the cable with its unique identifier is not required for repairs of this type. Where damage to the braided jacket

is severe enough to expose the insulation, the cable ER o , 'shall be replaced. " ;j Note: Exceptions to 6.2.5 may be used if the respective cable * ' O vendor approves repair of braided type coverings suggested by i cognizant engineer or supplies vendor approved instrucHa== ' O r repair of his product. 7.0 DrI1t0 DUCTION TO RAYCEEM IEAT SIRpuraarr pg000 CTS Raychem WCST is a heat shrinkable, flame retarded flexible polyolefis , j tubing which is especially formulated and tested to withstand the 1 particular environment found in light water reactor nuclear generating in .i stations. It any be supplied in either " coated" or " uncoated" form. i When coated, the suffix "N" is added to the part designator to indicate _ , that the entire inner surface of the tubing is covered with an adhesive )i which is designed to form an environmental seal under normal, oil-normal - - and Design Basis Event (DBE) conditions. - Decoated tubings carry the - - W suffis -

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                                                                                                         ' life at 90 C costimmees operatame h
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0mslification_ .- Raychemaccordance has performed environme jt +#'. . , i and IEEE Std. with the383-1974

                                                                                          , testing with WCSF-N tabias nStd. 323-1974                                                                                            ical systems F,                    .f 4                                             '

fVMi 4V4.e' ,7 d.m',. f- Ibf.Isuidelines

to..qualiiy of TERE WCSF-E for mee em Class II electrf. nuclear s hh h.f[qU;[y..dh)4,'[.;;,

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t hF fq f , _ _ ' D b y bf Raychen nuclear prnducts h ical is conditiona & [-[ . q . belag capable of maintelning p ysi h the Raychee <3

                   ' ' Q jp'e': quel a i ie at no I st stas                                                                                                       d O4                                                                                                                                  the stac coei itions to wh cthe cable saibet rates . ' -                                                                         '

j b 'YN ' <4 ack j/opit he t'emI_totegr'acy J abe upoe'ts tit.i.s.,also r a t required e ' mate thatsa ri sadaedesreased te med be ' i ? II h l ld sJare enaccep+t.ati..ef s

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                                           ;                                                 Comeral Requireseat's"                                                                                                          whether it is
        ,- ;O 7.1.1 J                                                                                    of tubing unast first be based onwhere DBE enviroemsatal Selection intended for use famide coetainment, t where no accident r                                                                                               parameters apply, or outside containmen                                                                       d i ment to essese
                                                                                                                                                                                                                                                 , Tubing applicaties j:                                                                                                                                                                                                                                                         4                ' '                                                -

environmental performance is require /N5LB'enveresumats. '

                                                                                                                                                                                                                                                                                    ,   . ranges       ,

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                                                                                              .gualificaties fee 10CA                                                          '

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Tubing Applicaties Range be spliced and r -K 7.1.2 '

used. Whem (F Determine the diameters the dime == ions of the splice har is important to obtais dware oftoboth be wires to / i k' l comenctors and' the ' - l splicing emiti-conductor cable itmessarements of ,- enter cable jacket diameters. Draviss(*) to - Refer to applicable Electrical Stagdard of the Raychem product - (i.e. , ED.- deterw an the applicable use Rangethe splice diameters. ide

                                                                                                  , needed to accomodate                                                                                                         ent         applications).

Type M Eeat Shrinkable Cable Sleeves-Table A - ima i Q ,,. p .. ;, applicable 4 containment or Table 3 - outside coeta nmGe I ' <

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i 10i r 'N!. , . Y e' une a f),ipch nominal overlsp' onto t he wires

II) UI-,/',' dQ.l 7,th. r$ 6,yg '),.k y '*Gef*e .hIl to a s s u re a' 7. a nc h es t a t ana = = * ' . .ht-th. - *t t s s ! ! ,vs c, 4 y ll The 2 lern

l abrinkage and positioning error. ,

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                                                                                               ,(lo'ogitudina minimum'. seal length shall be rtquired for all terminations /

, J -e. '[y,j,[' '* l ' 3 , :p e ,- splices unless specified on design drainins and/or notes. , 4 , '.

  .j                   '                                                                               For seal lengths less than the 2 inch mioimum the cognisent lp'                                   enaineer shatI coordinate these special cases through EX DES                                                                                                                                                                      l j                     ,      j'                   >

and/or Raychem Corp. and document it on the applicable l l,O "l Termination / Splice Data Sheet in the RIllARES section or O on the back of the data sheet as necessary, sign, and date For braided type jackets it is allowable to overlap the it. enter sleeve approximately 1/4 inch from the primary insulation 2 inch minismes installaties. La order to held the o '. J

braided jacket in place.

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UgE RANGE is defined as the raase of subetrate diameters i N. I j C1 f,; ever which the tabias is intended for use. WUTE: WCEF= 050N is a thin wall tubing for use as a skim or small'

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i , wire' jacketing;;not},as primary, insulation.* j ~ *'~ y , ,

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y3 N f 6y ',. Qs .., Cable Preparation' <' , 4 q >y .,s,a , .

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                                                      + d. T                      o                     .All Raychem shrinkable products are designed to be used

( ,' on smooth, clean substrates. Class, asbestos, or similar

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thraids must be removed to allow a coated part to perfor- , its sealing function. Wen multiconductor cable Jackets f4;.g}g p- g > ' Q sy ; t ' are removed, all binders, tapes' and fillers should be .

li , , - d" i trimmed back to the jacket. l { O After making connections, sharp edges, or protruding C .; wire strands shall be removed using abrasive cloth -

                                                                                                          . (i.e., 120 grit aluminem oxide cloth) or by a file.
        -                                                   't   -                                            Reeleas er degresse as required.

4. Clema and degrease cabli jacket and wire insulation with a solvent such as 1.1.1 trichlorcethm=*. All surfaces must' be free of grease, oils, moisture, or other comraminants prior to being brought ir.Lo contact with Raychem products. Slide all applicable tubing, breakouts, etc. over cable /

end(s) prior to making connections. e. . 1 .

                                                                      '                 7.1.4. Installation Technique                                                                                                                                                                         .

SEit4 - -- Beat shrinkable components must be heated uniformly.

                                           ' '                                                                both circumferential1y and lengthwise using an eletric                                                                                                                                              -

g ,, , , , , hot air heater. Components shall be heated such that they shrink uniformly, and after shrinking, have a smooth shiny - I outer surface. E en shrinking coated composeats, as

                                                                                                          , ' adhesive bead abould appear at coated ends indicating that
                                                                                                         ' the'edbesave has                                     melted-and flowed.

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                                                                              ' 7J.4g l Breakouts and End Cape - S=. ell cable breakowta

![i l; 1: and end cape re,rmire less heet for shrimkian.

                                           @?.
                                    'x Position breakeet er end cap os cable as regaf ced.

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                                                '          "                                                  (1) shrink br==h==ta at the juncties of the less

!' i ' and body. After the less are recovered shrink 1

the body porties. (2) shrink and caps, begimming 1: C/ , e with the elesed end and work teuseds the open end.

                                                                              .7.1.4.c shi==                                - men substrate diameters very greater tham ths ese range for a single tabias, skins are 4                             i'
                                                '                                                              moed to build up the diameter of ese or both wires to withis the use range of the terminatles/sp1. ice insulating sleeee. It is necessary to asesre that P%                                                                                                                                                                                                        - "
                                                                                                                                                                                                                                                 ' mee menge.                                                                .

all tabing is need withis ita .-- I

                   ~~~                                                                                          Befereece 3D-E12.5.6. Esta: 12, Table A er 3, and/or 3D-E12.5.7-1 Tables E and/or E.

g I Do not ase more than ese shim per cable. Consalt

                                                                                      '                        EN IES and/or Roychen for application engineering C3 assistance if smaltiple =h4== are required.

Normally the entire length of the shia most O be applied to a suitable sealing surface te .

                                                                                                                                                                   =<=4== seal length; bonsever, maintaf a a 2 imek an excepties to this case arises (see fD-E12.5.8)                                                                                                                                               -

ishere la some cases a =him may be required te

build up individual conductors in order to meet

the use range of the breakeets legs. Note: If it becomes necessary to shim the individual ca=d-re==- of a um1ti-coeductor cable for the installation of a cable breabeet's legs, the mint-= length of the ~ shim should be equal to the 1emath of the breakosta "

                                                                                          -                         leg. Is this case =h4==

length use may vary but - . should estead out from the breakeet less by 1/4 inch =$=4 . ~ The estar tubing (i.e. overall - ..

                                       ..                                                                           ester sleeve) should completely cover and overlay'
                                .. . e                                                                              the shim by s' =f=4 - of 1/4 inch.                                                                                                                             .
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r,te f .f- 7,.0i[I.*tTRODUCTIOid .'TO RACYCHErf REAT SERDEKABLE PRODUCTS * .

                      .                            s.         4
                                                                       -..          q'-                     .

s s' The formula for calculating the new outside 4 5^. g tiOTE:

                     -f. 1 ,-                                          1           4-
                                                                                             .s.                                                                     diameter of the substrate DggD*                                                                 a                         E (i.e. when
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r

                                                                                           ~Y; , -                                          c calcelating shims) does not accmanh+for adhesive
                                                                                                                                                                  , ,thacanes s . An allowesce of (.00$ .010 inches) t                q;/.%

4 N5 .x. ,Y t M f 2

   '.                                                                                h
                                                                                                                                                                    'mey be added to the new 0.D. to account-for the
        '    . fjp      Q ,(,        y Y .; M                'h "b     b @f O 3s@                                 d'y jq . 9 } .                                  } applied" adhesive thickness.                                                                                                         ,
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                                                                                                                                          .,                       'lDO'p0T FLEX sewly installed Reychem components
                                                                                                                                                                    . until comfortable to touch.

i

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                                               . .r                                                                     .
                                                                                                     ? --                                                              It is recommended that in ambient temperatures

.. N < below 40'T to preheat the splice / termination

 }                                                 gas                 j                     ,-            +    '.

area until it is warm to touch prior to install-L g+ ,' , 5 ation of tabias. N 4 77.2 Inspection ' Installaties and Acceptance Criteria l; O Raychem heat shrinkable prodnet.s shall be used on all Class IE O terminations / splices,eacept as acted om design drawings including v . electrical standard drawings, this instruction, or la approved W ,

                                                                        ,1astructions. . Tubias and/or other composeats shall be positiemed.                                                                                                                                  ~

and installed per the above.

 ,                                                                                                                                                                                                                                                                                                                                              l Tubing and/or other components are " fully recovered" when both of the                                                                                                                                                                                                '
                                                                        .following criteria are met: (1) Outer surface is smooth and has f                      a glossy appearance, (2) There is a visible flow of adhesive at each k,        ~1           .                 s mend of the tubing and/or .other                                                             I                  composesta f'                                  '

2(when using nuclear grade 4 i coated' components). >

 .                                                                           NOTE:                          Uncoated components should generally conform to the o                                 r                                                        substrates contour. Ovetheating of the tubing must be avoided. This evidenced by scorching or blistering on o                                     .
                                                                                                          .the surface. Any minor surface scorching that can be removed by solvent clemaing is acceptable. Tubing with                                                                                     '

deep blistering 'shall be replaced.

.{

WCSF tubing and composeats which have a lumpy appearance not conforming to the substrate or has a dull surface has not

                                                                                               -              been heated sufficiently. Under heating can be corrected i                 ,

atlany time by rebo.ating and continuias the shrinking pr=e==s. t "k 4 - ,-

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                                                                                                                                                                                                                                                                                                                                                                                                                                                  ,  ,y 9                                              7.0.                                                                                                                                                                                                                                                                                                                                                         ,

A < w.mmm.nm 10 RACTGW MAY N no ra - M, j i

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                                                          ~ 7.3 Demeval of Installed Tobias' and e - ,                                                                                                                                                                                  Oes
                                                                                                                                                                                                                                                                                                                                                                                                                                                                   .<                               i WCSF tabing and compoesnts which are found to be incorrectly                                                                                                                                                                                                                                                                                                                                          i installed (i.e. improper leesties over spitee or taraineties, wreeg size tubing, scorceed, blistered, etc) may be removed by                                                                                                                                                                                                                                                                                                                                        ;

lightly scoring the outer cover and reheating. The Raychem i tubing or component will shrink itself into and may be removed by use of chamael locks or ognivalent ass-cutting tool. This i, is to prevent the electrisimm's heads or -flagers. from bessedag burnt. . C4BT15: Don'scorias the ester cover of the Royches tabias er

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1 9; THotd$ AND BETTS COrtPANT TERFilXAl.S. 3Pt.[CF.S. MD TOOI.5' r = SEQUO1 RAMy'AND WATTS BAR #UCLEAR P1 Arts OM.! i% " - Thomas and Betts Cogany's cast copper compression series 53000 tersimals

,;                                                              and splices that ard , furnished with vender-supplied equipsest shall be-                                                                                                                                    !

s used for field instr. Rations. The lastallaties of these terminals and ' splices shall be med as follows: f using tests.perchased'ises.Th==== and Betts Campany

                                                                                                                                                                                  " '- =                c 4                                                               .       .s b

Size of Conductor, Terminal Die Catalog No. AWG Catalon No. Die Cattles No. Die Bett Splice i TWI15 To.1* 40-Tee Weed Tool Code Catales No. i 8 a- -

                                                                                                     '104 or 53204                            15527                                                11601                                                                     !

6 29 53504

53105 oe 53205 15527 11401 !

4 53106 or 53206 29 53505 o 15527 11401 29 l' 2 53107 or 53207 53506

  ';                                                                                                                                          15526                                                11405                45-I/O                      $3109 or 53209                              15526 53507
    ;                'T                                                                                                                                                                            11405                45 2/0                     53110 or 53210                               15534 53509

-L g 4/0 11409 66 53510

    ,        .O                                 '

53112 or 53212 15554 - - 11409 66 250 Plot 53113 or 53213 53512 h hg , J - *300 f501 53114 or 53214 15512 11410 76 53513 6 . gj , ' 15512 11410 76 400 FK21 53116 or 53216 ** 53514

    } pt _                                                            400 790s                                                                                                                     11426                99               53516 53116 or 53216
    )

j c-) 500 790s 53118 or 53213 15505-11424 995 99 53516 500 7901 53118 or 53218 ** 53518

     >                                                                                                                                     15505                                                                        995 750 7901                53123 or 53223                               **                                                                                            53518 750 790f                                                                                                                    11426                 112              53523 t

53123 or 53223 15609 ** 1125 53523 j C3

                                                               *Tatt15 adapterhead      No.15500. when using 15500 die series cetalog . members requires a die g                                                                                          t        ;

3 4. , ,, ..

                                                           **Wot availab1'e                                                     \'.
                                                  ;                                                                                                                                                                                                                           l
                                                                                                                                              '50TE I                                                     The cast lugs listed above are factory marked for use with the 40-tes hydraulic head; therefore, the use of Tatt15 bydraulic head would require twice the number of cowgression operations on large size lugs for proper                                                                                                                                            i termination due to the smaller compression area of the 15-toe dies.                                                                                                                                       _

for the 350- to 500-710t and 600- to 750-7901 copper wire ranses engloyImss die , i J"a .' ' codes for 99tt and 112M, respective.ly, for the 15-tes head which are half-size. - Whenever possible all Theses and Betts Campany's series 53000 cast fyp% ycopper terminals s, above 300 IICit shoeld be. compressed with a 40-t fuf,. ' k .

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MAI-7 , 4 f asTAt.f.inG TWset.ATED CAas,as RAfg3 US TO 15,400 DM.T*

   !                                            .                                    ,.                                                                                                                                                          MB Phge 1 of 3
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   '                                                     Tables 5-1, 3-2, and 5-3 provide asidelines for selecties the appropelote                                                                                                                                                 '

tasmanal and besit splice series, toets, and itsee fee a espper eien sine H. . reece of No.- 32 m thseeW5e.,1000

                                                                                  .,              1 BCs.                    .

y ;. ' . r.: -i fattX s-1 g 1EMEIsA15. WIT SyMGS, Am 2001s ATAHAEEE WW'M M Mrts M 'p 600y and melow 681-15,000t Ceyye'r Bett P ' Utre Amelicatione Applicar i-Te -4==1s Sylice Die' Bie is Range, Catalog Series j, o AWC Series Teel Catales Code sie8 (AllG) so. us. so. Ca*= M so. o 22-1s A 2A(22-Is) wr 13aa some some set Asylicable 16-14 a e-i - i===a

i v 12-10

                                                                                                            ~                              2s(16-14) vr una                                                    some                  some        see Ayyucable C                            -

2C(n-10) wr 13aa 22-16 na synes er some some see Ayyucable 2na(22-Is) er 145C meme some set as ylicehle

                           .                               14-14                       RB Vinyls                                        23B(16-14) WT 145C                                                     Esse                  some       set        Ayylicable 12-10~                      EC Self-ia== lated S ,c i.

2BC(12-10) WT 145C seen asse set Ayylicable 54000 T ij. N . , G- ' 54000 54000 TM55 13454 Esse Est Ayylicable

                                             ',                                                                     ,                 '54000                     Tauss                                          13454                Nome       Bet        Ayylicable as                           54000                                            54000                    TEN 55                                         13454                Mone       3.t        Ayylicable Q o*
                                            ,             2                            54000                                            54000                    13t 55                                        13454                 hoe        Det        Ayylicable i                                   8                            54000                                            54000                   TW15                                            15520                21         met        Ayylicable i-'                                                 6                            54000                                           5400c.                   TMI15                                          15522                 24

, a '! 4 54000 set Ayylicable :

          'O                                                                                                                           54000                    TMt15                                          15527                 29         set        Ayylicable 2                            54000                                           54000 1/0                          54000 TMt15                                         15528                  33         set Applicable C                                                                                                                           54000                    YMt15                                         1550s                  42R        not Ayylicable 2/0                           54000                                           54000                    1Mt15                                        15526 4/0                           54000                                                                                                                                        45          15C-45R 54000                    TMI15                                         15511                Ses          15C-54R 250 IIDs                      54000                                           54000                    Tene1%

j 15510 62 ISC-de ; 300 1908 54000 54000 400 NOS 73t15 15534 66 ISC-DOR 54000 54000 TMt15 500 NQt 15512 76 15C-7ER 54000 54000 750 3 05 13115 15506 875 15C-57R 54000 54000 1000 MQi TERI15 15515 106 15C-196R 54000 54000 T3515 15603 1255 15C-125R 1. Daly enclosed (ring er rectaegelar type) toegee te-le=1s shell be need. Terminals with NEMA drillie.; and spacing shell be seed when avai1A

2. -

! bi The 73115 bydroelic head (15 taes) eben estag 11500 die series estaBag i "" esebers rosystres a die adopter, >Ihemos med setts Ceepony catalog ' No. 15500. _, f A. d r,,

                            ,[                   *3 .' .

For self-inselated applications within the primary coeuimeent, termanals

~.

with Tefsel insulation R47 threagh BCT series 'as required, shall he losta11ed esing too! No. WT145C. , 4

Oeeerauy, et Seguoyah. Thamma '& Bette Os. eenerials are used the wire oises so.'8 AWO and larger.

A e~

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                                                                                                                      .ew                             :                  . .'.

INSTALLING INSULMED CABI.Es RATED UP 70 :15'!000 30LTS , L w.As-1 -

1. .d !

m ,' n$'-D i $,.[h'f i (,, 1' 9 M odix B

                                                                 .T", , , , s -,,< p<.9 ,p.yU"9V.                                           _

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                                                                ,;*                 =ct.-                                                                                           .

N O[ 'a4:k' t '. ' i : ;i ?,;c L.TER:tINALS, BUTT SPLICy.S. AND TOOLS AVAIIABLE 3 i . ", . =- le * *IQ

                                                                              ; eOW, s                 .p .t v.Mtors s-          AMF(PSEBOCT
                                                                                                                           ;g < +; , .

CORP 0 RATION ;1 .~A t ,

                       ,g                          t'                                                                                                                   - -,,qt               -

Copper Wire Seu-r--_ tat.d ' Rasa's AffG T=-4==1 Series:

      .4 I

and Bett Splice Series Tool Bo. 22-16 16-14 PIDG (Tiay1 or Nyles) 59170 12-10 FIDG (Tinyl or Bylon) 59170 o' , 22 FIDG (Vimyl or Dylon) Nuclears PIDG (Eynar) 59239-6 16-14 Nuclear 8 FIDG (Ernar) 59170 % O o * '

                                                                                      '12-10                                                                                        59170 Weelear8 FIDG (tysar)                                                                                             -

592^s9-4 7 ry ' . , _ )F *

't , y <

2' ' C5pp4r Vire Boninsulatd s jlj, J 4 se , *W Terminal Series * - *

                        'c                                                              and Bett Splire Series

!}q"- l\ l' f_

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{ 12316^ Solis t. rand,. ,3

Tool No. Head No. Die Catalog ~ 57 ._ L . ;6-fa ,

                                                                                                                                                      ;49900                   hac a'                                                                                    Sol ls t ra uJ                                                                                      None
                                                                    /                d,          '

49900 bce

                                        !'Q;-10 8                                            ^            Solis t raod                                    4 9900 hoc None i{                 --    .

a t SolistraoJ ." '

                                                                                                                                                     . 693M                    None Bone Solistrano

g .69062 None "6/ Solistrand hae sooe

; ')

jO !.j Solistrand 69062 None None 2' 69062 None

              'O                                                                                        Solistrand                                                                                          None 6-                                                                                                        69062                  None 3                                                    Ampower                                                                                             Bor.e 4

Angower 69120-1 69099 l 't 2' 69120-1 69111-1 Aspewer 69099 69 J4-1 1/0 Aspower 69120-1 69099 46765-2 2/0 Aspower ~69120-1 69099 46766-2 ,- 4/0 69120-1 69099 Ampower 4 767-2 { l 250 NCat Ampower 69120-1 69099 69120-1 46750-2 ) 300 '1C21 69099 400 ftCat Ampower 69120-1 4651-2 1 Ampower 69099 46752-2 500 NCH Ampower 69120-1 69082 69120-1 46754-2 750 HCH Ampont 69042 1 69120-1 46755-2 1000 MCM 69042 -

                                                                                                     ?n:=r                                           69120-1                                            46757-2a 69082                                                                     ._

g I t

1. 46760-2

! M Terminals with NDIA ' drilling and spacinge.aball be used wh *

2. .

j Kj Each installaties to verity cable size.

q. m e casal.: N.. u r5s-2 inste u . If more than 750 NCN, a:.e

3. .

i b. For self-insulated applications within the primary containment , Generally, at Sequoyah, amp Product Corp's 'natorials e are us d f sites No. 10 AWC and smaller. or wire

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JTTi:SI'LICES AND iTCIS J.VAILAELE J.) V , .

                                                                                        'Q wiq4tici.uuy}ypMacepymmeRAYg%

~ 1 n y pt % g jge p Y^,~ y . g n'i. y ;,- -

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Racbet Type Bands Tools O q ' 39t b.< 3 > Rydraulic

                                         .            *W
                                                       , 2F m. e, TCamoi                                                                                                                                                                 Tools Y35,
    ,1 4             Spliceh                             Tool No.                           Die No.
             ~.4
                                                              * %. -..-.-..e i ..

w. u Seried Y39, or YI p )

   .                                               .t 26-20
                                           ,.I                                                 YAE-Nylos                                  YSE .        *
                                                                                                                                                                           <M8ND                                 N14ET-25                N/A lL ]j 1

4

22-18 16?l4 YAES-Nylon YAES-Nyloo YSES YSES

                                                                                                                                                             ,                MR8-83 MR8-83 Timed Fixed
                                                                                                                                                                                                                                     ,   N/A                                                   l
                        *                                                                                                                                                                                                            ~ N/A i                                                 12-10                        YAES-Nyloo                                  TSES                                MR8-83                          ' Timed                    N/A

! O 22-18 YAD *are YSV- MR8-91 Fixed N/A ,

y. 20-14 1 YAD re YSV MR8-91 Fixed N/A 1 1

f y O 4 16-10 22-18 YAD Rare YAES-E-Kynar YSV YSES-E MR8-91 MR10-C6 Fixed Fized N/A N/A q- 16-14 YAES-E-Eymar YSES-K+ MR10-G6 Fixed N/A L 12-10 YAES-E-Eymar ' YSES E 1R10-06 Fixed N/A '1 i 8-j

           '                                                                                  YAV Rare                                    YSV                                196-622                             V69                     U-8GY-1                                               l 6                            YA or YA-L Bare                             YS or YS-L                         IS6-6R2                             V7                      U-6GY                                                 l N                                            4                            YA or YA-L Rare                             YS or YS-L                         MD6-6R2                            W                        U-5GY
                   ~~ '

2 YA or YA-L Eare YS or YS-L MD6-6R2 V10 0-2GT

1/0 YA or YA-L Bare YS or YS-L MD6-6A2 V12 0-25ET

       '           C                                             2/0-                         YA or YA-L Bare                             YS or TS-L                         MD6-6R2                             V13                     0-26RT                                                l 4/0                          YA or YA-L Bare                             YS or YS-L                         MD6-6R2                             V15                     U-28RT 250                          YA or YA-L Bare                             YS or TS-L                         MD6-6R2                             V16-1                   0-29RY L

300 YA or YA-L Rare YS or YS-L MD6-6A2 V17-1 U-30RY WO , 400 YA or YA-L Rare YS or YS-L MD6-6R2 V19-1 0-32RY 500 YA or YA-L Bare YS or YS-L MD6-622 V20-1 U-36RY j O 750 YA or YA-L ' Bare YS or YS-L N/A P- . g 1000 YA or YA-L Rare YS or YS-L N/A F* . l s 1 i

                                                             .**1r* dies are used in Y35 or Y39 hydraulic tools and "P" dies are used in T46 1[                                                      hydraulic tools.- "tr' dies com.be used in Y46 bydraulic tools with "IF' dia adapters (catalogue f F-UADP).

I 1

l. Generawlly, at Sequoyah,' only Amp Corp and Thomas & Betts Co. lugs and splices are used. One exception to this is the installation of Burndy's j Trim Trio Conne-tors for connectiors made to bandsvitches in the ccatrol room an,i auxiliary control room with Burndy's Tria Trio BANTAMA~.I round

             )
             ]                                                                connectors. In this instance terminations are made using the following:                                                                                                                           ~
                                                                                                                                                                                                                                                                      ~
             )                 3.33 *'                3,,, S, , Installation               .- -             %1.. Durady,M105-1 Crimper,/ Pins . Cat No. IDtl6N-23326
                                                                                                         .  ',                  Burindy? Die Set' Cat; No. Sg1/ Sockets Cat No'. BC16M-23D28

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FIGURE 1 (Model h9900 modifications unit) - e

                                                                                                                                                                                                                                            - -7 m ,w:                                                               ,

a*====== 2! I N Tor so11 strand tezuminata and splicos ca wire sizes .,7 % - " 26 through 10. D~ - h, O ~.q'-~~'

                                                                                                                                                                                                                                                                            ~~P For solf. strand long barrel terwinale on wire sizes t v -. W
                           -22 through 1k.                                                                                                                                                         "
                                                                                                                                                                                                          '#'~~-                                       am

E- N _

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                                                                                                                                                                                                                                                .N                               .-ll O         NOTE: Field to refer to vendor instruction /Mainte-                                                                                                          .,

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                                                                                                                                                                                                                                              . -y . f'-M' mance/ Inspection sheets supplied with tools                                                                                                       -- -
                                                                                                                                                                                          .x                -- dv " ~~                          Gf 1

as required for specific or deta lad infor-W ' nation. p' i f n.3 * ~ Figure 2-

                                                                                                                                 . % P!
                                                                                                                                       ,.,         + .-    '

FICURE 2 (Model 59170 AN) l l For PIDG viay1, nylon, and radiation resistant termiente and splices on stranded -

                                    &                T4s .' . .                   .                                                             ':( / ;              .

l I

                     - copper wire sizes 26 through 1%. .                                                                                                                                                                                                                                                *
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i-ACCEPTANCE CRITERIA (1) 7erify proper pin selection and crimp die selection (see tables above)

'(2) Strip cable ins slation per the above table (Note: Cable strip length may be +1/32" min to +3/6h" max) and verify no strands are nicked or evt. [- " "% "" (3) Insert pin in tool and insert stripped wire into pin--exert slight pressure - to ensure wire is bottomed out'in pin and that pin is fully seated in thoI.

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I esens mese, apese, or tosses semesmesse uns - . eges, , , . O austed or smessoas ====*= . I pagesee I 4.3 VISUALINSPECTION w vie.e# rinse c uw sees orseassang pins or evenaning . ,e - uY.Z- * '- M * - _** r i w-etngs, then operose the toot osed stoes the retum action * ,.7;g;p*Y g. . C ~ .of the so,p gn.-en== If parts ese enleeing er ep,,,, e.,see.is.o.e.e to n e.e .ior Csee,s0 p _[: customer r.pa.c a= parts. .- **,**~. L ~,J Y1gg-(b) Vlevowy inspect the ele esseesre surfaces for flee. .: ; f, W, . - tones bronen, potted or chipped coa 8#8eas. M- *

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; thewon dies may esse within permaesume umees, worn ,; . esea .,, .-.:. 3. I = or damaged die closure surteces are oti$ectionable .'.'. Wtd Con elleCl the 44se8My Of Ste CrisDP. W of * * , N8e '~ - - 'D ** v - , p.eeense esmoeed ese sesew seresses see eason.in a *. coaaisa , . .. ; , W

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ACCEPTANCE CRITERIA AND ,

RET.JEED INFORMAT105,(Not, '; - - . . 357 'Imelusive) +' C. J ( , - -- m i a. ,,,,'** ; glll- g g g,) (1) Verify proper terminsa used for -e . - - . a , + wire size. .= = .e. .u= . a e a= ~ oss me == e. =_ (2) Strip the insulation from the n' > "" cable (wire strip length 1/8 O' .". l to 1/k" exposed wire or calc. U 2's, ""' E l per design std. drawing). i ,' - '. .a. . (3) Terify strands act micked,or cut.. - o . w em. *,. W gm i i 39 e See. m, .e , ,,, , . ! (k) Verify terminal. conductor bettesus.out " in F9 - E . . = E"" % esas e= = e L."e [ , e - e g, (5) Verify proper die sad tool are- = 0, = used and crimp per vuodor 9"*** , ~' "" t = = ' instructions. O J 2, 3es * .=

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* (6)JAfter crimping remove all,' sharp. '08** ** * .EXAMPt.E OF DIE USE d h h e-es.w a.se se da a.d m mmes asemarmen,1his ' m.a.e e.ehe . hen e-a ,.. N bedades enhas many Immoth and she gsugar ave ==e h==== = mm *==.- numbsp of emeessunamme .a ' en betendeutdhGRE$b ese6Tas d e. 4 s. i ee af ,___,,,,,g,,,, , t, 8 i , 1 she due en she - -~; for essur edanop ' g. preamuses T1me ee code mesebee es gig g\ ,, , ,I .e-p , *Q h merkd at e-b cumpnseman _ M < ,-e l / larmenomb e4 ,. j iv. s s/ /s;s/J , ,,,. - no. Tas 6,4.-he ps g ' ' s.1ss2. Tsuts d usait e ae.eene. -'\ ' f1 ', e aus 064 c.e O % ene o,e u she e ee e=ev e -th.e smarbas "'**h'*"'***'" and '**" she est neeeres one aemese emerhang esserd the esse M womad be esggmewd ist the LX>43 and TBMS) esm8s bous e ed *haN4e* , la ghe ahmeees.ampaa doet - ===ad . --. be arguesed web she Asse ee.and *1ee* des of the IJE4g and Tshtt3 ddbeesmeny I oscena one, e _ _ . _ _ e----*= ' emm&a If hand emmen(TimeA 79tes, and TM e e e.ed me ehms d b esmeenesseemesomsed amens h s asesuganghe the here=4 benommene as sheend jase ; One neede weep eeuwdene to che taal ense, ,Ties 6memendum s oe . f, ,

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g,Nyp($fi ,q t ; x . .y . ]:u. ' h. gag r;, p J, 3 , ~ e > 'I &.,. r. , , , ' ,d,)hl .- . e , L. , , - l t. ' . , .1j....)* . , J ..--~-.ma_.~_ m _ rer y , _,_ , - -~_....,s., *+**'-%.__..e__ m..4.,_ , . n.- a .7;.y 'N. .$:$5,$Yt , 59' .-t y jiu.. ; - j Aps. A .s i . 0 l :i P a 1 .. r > 1 lj h.6 \ t ] APE yyenCOUPLE ctmoi.nw AEEnaL i . 4 , S.U .%Ut*f. l This instruction contains the procedure for emmp1* ting the electrical commections for the incere thesmecouples including installaties of.the estensies wire commector. MDTE: All insulaties resistance (IR) amesurements shall be made using - as ohmaster capable of meneering resistance up te let' shes with a anziamm applied voltage of 100 1 10V de. ! 2. Check all extension wire commectices for prove polarity and workmaaskly. ; Estension wire is to be in accordance with V Specification .%ect 195A7a5.

3. Slide a 3" piece of trsF-115-N este the extension wire. Install extensie.

T wire commector (see figure 1). Apply IACETI11271 to the screw threads te ,, prevent loosealm,. Esmove all treces of eyesy from the blade serf =e==. I j O NUTE: De met att e to e.-a==te the estensies wise shinM inside the j commector. The shield must he tesminated (umgremeded) outside the V commecter.

4. Skriak the heat skriak into place per figure 1. Slide a 3-1/2" piece of EEF
. g 100 and 3-1/2" piece of idC5F-200-N heat skriak este the extensies wire.

- 5. Commect thermocouple commector to the co. 6 --- fing extensies wire pair, verifying contimaity to the corresponding reference junction terminals in the process. Measure C3 and record IR (with extension wires discommected from reference jamction tenmi==1s). IR must be greater than 1.9 x 108 ehms at 100 volts. Verify results and sigmoff inspection on Attachment III, data sheet 1. O

6. Shrink the heat shrink into place per fisere 1, sismoff Baychen Installaties sa j O attach ===t III, data sheet 1. ~: 7. I.my down the extension wires. Signeff en attach ===t III, data sheet 1. .

S. Record test equipment ased on attach ===t III, data sheet 1. Turmuntm*I.E WIRIEG IEFORMATION POSITIVE NEGATIVE IESUIATION [ TTyg rmurTOR CONDUCTOR JACIET CDE M -- , Copper- Copper (Blue - Constastaa (Red Blue i Coastantaa Insulation Insulation) _ .. Irma Iroe (thite Cenotantaa (Red tAtite - N., cemetantes .Ine=1stion) Insulation) er alach ~ ! , ire,' Chromel- ,* Chronel (yellow Alumel (Red Yellow .- ! Alamel Insulation) Insulation i 4 43 O , ep _ . w eselen.. *M be e s et M m . + .4 %' Md M K ~=*-~. i i l___.__._ _. . . - , - . . , _ - _ _ l. , .._ , , v~ y, ., >; _e ..yyy r.- n s ~g SW W.bWN'*I W !$ ., bps. mat a u , ~ Pm we 't * ( !

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its, . Z_- _ , , r .- 8 M i. Mi 61 ~ T = ' y [ E i E ITU !! i - ; i ( Mo g g d ; L.i n c a n .iani j im 4 j f!. I :

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color coded nad tag, a conductor

,-9 tag may be substituted. g' color code is i Pi , specified on drawing. ' N .c,u _ k__ I O usuem e mas ,_ ~ *. l L \ ~m l l i t L-- - ! I - _ . i >e [=- . O m I )[=-O -=O '. i o l )G O m 1 )G ==. [ . i r - m A 's= numn: h - . m:==:: I

I )G === 0 ~ 3 3 I6 "'"

O: AfD i l ~ t - C , l ~~ If conductors are If conductors are not color coded, color coded but i ,,,,, but color code is astru this color code is - not specified on .,_ l g' ' q ,specified drawing, these on (: , ,q drawing, these ,, , conductors aust .. conductors mst be . be tagged. tagged--conductor , jl l .. man identification on ~ ~ , ; ,, y, ;j one side and color scru on back. i .* ! unless e seen tatafges y gagg . , ,4 , te .. I . ., ,. f x . r '%_ i , y ~ . gy ~ a.' , W' >~ ,, . .. ..y 4, .c ; , . - '

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-a '.- ' ~ . , .' s ,,,, ' W % :A y , :p . . .; .q gW : A # = "< .o , . , .. si ; h- ;,y/ * ~; . ~. ' 8 . m.y - Attestment I ,- Page 3 of 3 Bew. 6 t . Idart.IBG or TERMINAL BIACE STRD5 ~ . ! The inteiat U this appendix is to Clarify acceptable labeling of terminal block strips in accordance with TFA EE Es issued or EN E5 approved "acturer.'s drawings. 4 Labels anst be clear 2; 1=F1. - Exemples (1), (2), and (3) as follows: " I > A': * -ca em TW aVm'^. AS INTMrAff r i AmIo Cs TF.I nI' 5 , Cia ur Vesviar) W 7TII T3.ID'1 7 , . . _ _ -3 Ys-UX1 ILIA 18CD 1 A1BCD I I2 B C D A ' i i' 2 23CDA or , a 3 l3 C D A 3 1 ' _,r BCDA3 % CDA63 4 CDA6B 5 DA5BC O . 1 _D A $ 3 C. 6lAkBCD 6 AhaCD v (1) W (3) l , ACCEPTAECE GITMIA

1. m n the ter sinal strip is labeled ce the drawing as shown la er=-T e (1),fiel? i labelity is acceptable if it is identical to either example (1), (2), or (3).

2. - temen the terminal strip is labeled on the drawing as shown ir. e=We (2) er (3); field labeling must be identical to the respective labeling as shotet on the drawing. o , required to haresolve dimerspencies this condition. are noted, a drawing change g a field change is

l j

o 3 _ i haany it a be ter=<=m1 phy=4a=11 strip is shown on a drawing in a position (vertical or harh=1) ,. } 7 aconted in.the fiald la a different position. This is . acceptable as Imag as all conductors are terminated on the reeMiive side of 2e - terminal block and is* electric ~ ally Lennected la the proper sequence as abom en , == the drevinsa. Examples- (k), (5), (6), sad (7) as f.12.es: - 1 4 ~ _.2._ - (1 - l [ l l ? 2 2 ". I1 2 3 h ,' a b 3 l r l'1 l-t 6 1

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, ~. - c. n is o s . my. [ ,o Le i a ,- 'o CASE A l i L** C = t3 tree. te,w e ,0, . M SeTrese og ges?Custae [ .Caetts traveeg geffee seene oefts: M L L848 Ca8LES eseST Pass ygeoeGe '8888W #f F84 Ceestof Teams. Foest e. 2. Werte Careetat feassroente es esseette ~ as se CASE a, TieneenaYt Ca4LES ete 37asease esaweet es.t:3.3,7, gg.3,s - 3. et CoeSteeCfece SPECeFeCaf ece C.S. , wage CaettS ttatt for et SwetCaetas, Ceestaf Teamspeeusts wetL st 44evt . 90teste Fttetaa43. 3 P, '- . - - . . , . - , _ _ , _ - - - - . . . - - _ - - - - . - - - . . . - - - - - ~ . - - - - - - - - - - - - - - - - - - - - - - - - - - - - ' - - - - - - - - - - - ' - - ~ ~ ' ,, 9 *,3 ' T.R.'C N'iY Y,Yo,-[3 I ' ' j'. ,' , ' W l-! + Attacbeat si - Page 20 of ,. .- . ;.,,.w'" n. . . . . . -- an. s ovowt ;A AND TITTINGS { Statelded Cable Tegeteation ELECTRICAt. MSICN STABMES DS-E12.5.6 Creened Seneer Castreet Traseformer Amelicattoe .v gewame um e=3 4 I >

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N [~ is t o .a j _ b ..+ 1 j ] O o CASE B Leae Caetts Ltavspe tetste for *

se seTTem et SustDesOn CAsttS Ltavses esTfee spese oeftS:

1. att tese Caett3 supST PASS Tascess Tsi eesees eF Fst Cecete7 TeaeS.

Feente.

7. Transeaft Caett$ fut samt al CAS4 a, isCEPT celf TM emesse Steep af -

fet StetSS Cent see eeSTALL 87 es tot Leae SsM et fut Coestet feasS. . Feems of Cofflert faceses fut cette JaCat? Ace CastreLLT 3eLMeses fog Seesee StetP To Te( guette. , 3. eentw Caett3 Ltatt Too GF sulttsstas, - Cosetet feasSteente sitt u asen setaste 7teessatt. TNIS OfSIGil STAsSARO SUPER $(CES - 4=1 I; r _ STANDA80 DRAWING 3001075 e.n- 1 5-77 s em ..v l' 'Y. . . DEM-1 * .: - l At % g 11 .\ T j, Page 3 .g 33 NE A389 ia42 as C w e Tesumination N CAL BESICM ' . -- M =t Trap e teriser Asel ge.c g , STAarm3D BS-E12.5.6 _f j m aatts .J Cameggy ,., to tone ,I 1 i 8 , ,E C e e .t I E 5 u as.e 3, q e l , c., .. . . . ~. . . ., j g ; ! l . f i. . ;r j i 1 l ~. i

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r ~ l lj t i s f. ; .i l li k ! ~ ~ l ~j t 'T y si l N .l a; r n h r ~ ;, i -i i, o , I p u .i g [ J . ; .' l E i o l ]al ;- \ k . i

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. ~ e l : l r - i e : J-y r. -r : . t : b t a h ~ ; G l / < l 1_ y . . . ~ .I, > sjn , I - 1 3 '. c ' i l =t ' Y y l : l 1; I. f . ; J st . . - ~ ' # gi - l [ ~ l = l ~f# [ O O O O O l l l (.*.g .-+.h M ; y .t f f } } - y/Q"% {' (* ~ ~ yivr [ ~ l . M&41-7 Attachment III % MAAI-7 VP OR NR # Page 3 of 3 N MAM DATA SHEET l Rev. 6 ATTACENIET III - DATA SEEET 3 PAGE__ 0F i 6.1 CABLE OR ~ 1 PANEL VIRE 30. SIZE (AWG OR NCM) & ' EO. OT - CUNDUCTORS 6.1 IDCATION OF REPAIR ~ 3LDC. ELEY, COL h, __ _ ', (or AZ & RAD) TRAI, CR COMP j , e ' ' . DAMA~iD Ao?,1 7 ; yy. , j --- -- . . . _ . ._. , _ , _ e i *. : c;; c,I, 3 j e J - ~ ~ ~ .'U A

5 in r *-3 f, ; ;- ,,

9"T21t '-:-n .s for t he noove o M ICn 2I 0. Verifle * .y *# hwwa /DATI o 6.2 3 SEIELD RE?nRS C0'erm Axp g gy I T /CATE ErER 30. t.a,.o A CAL.ERATICK DDE DATE N 6.2.h IssuIATIO3 RI? AIRS MADE PER CPTICI #2 m BI hwwn /DATE 6.2 5 . REPAIRS FCR NED. T!?E N vaI,g gy lastwws /om ~ i 6.2.1.d Me:e ;o./Calib. Due Cate - ~~ / .O Ccstir.uity Checks Acceptable o . -... .. INSFwwR f m- , McEEer Co./Calib." Due Date f Megger Checks Acceptable ISSFawh jg 6.2.1.e Cable or Panel Wires Propert Identified and Secured E31 END 2 I;5FICwR fnA73 gg37_ Q E:D 1 END 2 REF. DRAVIEGS REF. DRAVI2GS Re-Mz g I am(( - Ja l l _ . _ - _ _ _ __ __..___.______l M. . _ _ Cg ~ ~~ 0 0 1 0 l sgAci! A MENT IVmI4m.0 . g '- Page 1 of 3 SPI CINO/ TERMINATION OF SINGLE CONDUCTOR CABLES Reference L-L; * (1, SD-E12 5.8 and c m c as l DRAWINGS 1/k" mitinua overlap of Raychem Shim overall sleeve beyond Raychem WCSF-N - WCSF-N 2" min. Overall 81eere endiof a him (Optional) (as required) '" but rect' amended l s r pI 11 Il i I II1 MI II I i1 i /.-Cab'.e aent " i I N A \ \ \ \ \ \ \ \ M \ \ \\1 1.1 L I e I I I i t '@" T ! I I [ Il ~ ~ jf ' ~-~ m 3 i l f 5 E l ; '* ; s \ ** I b f } I th j lKV_u v a af1 x11 1 1 / s / rffI1 y//a/r/ i1/ //} j I r 1 m r I r ia u i i *'T 1 y i3p *"" l {=. 5 ? ! . %g" p : 1/4" min. y A* ) i l44 i

2" -in. z l

$ ,7 ! eSee note 1. + See note 2. I NOTES: . V@n m (1) It is considered good practice that the conductor "# extend beyond the end of the connector between 1/k" min. e m the t, raided type Jacket . it in plee.. *

K' I

+1/32" min to 3/6h" but for the max. allowable

dimension see TABLE D on SD-E12 5.6 i .g j ! (5) Overall sleeve length wi}1 be determined t'y kt l

(2) The' dimension A vill be determined by the type field deperling on length of. connector used. .st a; T and brand of the connector used by the field. dimension or conductor eittending beyond ca.. . .tu

! (see note-1), nu: ncer of shims used, overlap J{ '.

l (3) The'above figure depioits the use of a cable dimensions, and r.ctes frge design dr&ving. v: ce

j
shish due to differing cable outer diameters.- approved emet: hee or instructions.* ~

j The use of cable shims are not always required , i 0 and,sosetimes multiple shins are needed. Refer . ,' : i to $otes 5D. 5E, and 5F on 8D-E12 5 6. j p,> $

, !. i

'J J. ~..,.>g w9 l1. l r. (4) Foreeables with a braided type Jacket (i.e. asbestos) - 1 - 0 i remove braided jacket. Raychen sleeve shall be in '~f '. i sontact with the primary insulation (i.e. silicon) for LI~ j

the 2" min. seal length requirement and overlapped '

i l . I , r . e 1 .' t- I . . ? .'g~ .), ,f . .i Hure 0 3 3 1 0 . S 2. . . g.. j :A ACID 4ENT IV , q . Page 1 of 3 y : SPI CIN0/ TERMINATION OF SIROI.E CONDUCTOR c.at'ud t Reference SD-E12 5.6, SD-E12 5.8 and r . .ile. ...i '

DRAWINGS ;

) 1/h* aloimum overlap of .. 4 1 overall sleeve beyond Raychem 8him Raychem WCSF-N i e endioti him (Optional) I I VCSF-N 2" min. Overall Sleete (as required) < ,, but rectamended r 9; N AII\ II\ \ll\ i\ \I \I \I VM'Q' I /i !I iII I I_1LIIll111/ 1 g 111 g 111l1 r- Cat: v ,s..o c. jf N y { ,j t. [Mr ! ,t;?' ~ U .t. Y. ..s . .. xv s ss is its s s !, gig.A 1 1 - - - 1 - , , .. 1 ) $ 1 1 1 1 1 1 , .i,is i,,,,,,,,,,o _ e 2-1/4" min.- 3 Aq 2" min.- ; i 'See note 1. - *F NCTES: See note 2. Ts * . .M (1) It is considered good practice that the condwetor . $k extend beyond the end of the connector bet-ce.; 1/b" min. onto the braided type Jacket - . ;M it in place..* - +1/32" min to 3/6k" but for the max. alla.c.ie i+b dimension see TABI.E D on SD-E12 5.6 , * (5) Overall sleeve length wi}1 be det.orminns ts , j ' (2) TheldimensionAwillbedeterminedbytr.etp. field depending on length of connector sea, t .+. and! brand of the connector used by the fin '. dimension of conductor extending beyond c.> 1 w (see note 1), number of shims used, 9vera. - I , * (3) The'above figure depicits the use of a cacle dimensions, and notes from design dr&vir.c. ... {

shit due to differing cable outer diameters. approved sketches or instructions.*

i The use of cable shima are not always required. . ' and,so.setimes multiple-shins are needed. . g I 4 = e .- . . 6 to ibotes 3D. 5E, and 5F on so-E12 5.6. - * ~,.? '. C i q '. M (4) Foricables with a braided type jacket (i.e. ..t e m o s ) g .. l remove braided jacket. Raychem sleeve sh.11 to in - > '?" ' ' eentact with the primary insulation (i.e. *Ilacon) ror l the 2" min seal length requirement and ov +,: .' ~ i - ~ _s , . l . - ; ^Y j l ,) ;: , . IAC104ENT IV ,,

ia,Te 2 of 3 ,,

* ;; I r . 70R TO NULTIC0a. St =g,4 ,e *N{* RET SD-El c - .,a-E12 5.6 and Coq - > . Ed t' y E ' ' w 2"*. min- ' ' B-Typical Each End . (See Note 3) _ RAYCHD4 WC8F-5 1 / OVERALL 8!25YR ^, -- - - - - / / , i '.. - = yu .2 .wW. 5 = . w w.m.A ' - ' - ' -1X'.T'11 UCU'.C' -^ *'~U"

_ J

..-. , , - .- g - f

s

) - _ . . ' = .4 \ ' W R *' ? 5 - = = i . - V l ' \ 2.r m ._- i l g- _ u .t.a . p u t w .x2:rr h . -J ? l os i

Bare Drain W!re \i_ '

4< h***

RAYCliF54 WOST-N ;:r appilcable)

! NOTES: - d , 7 _I (1) It is cons!JercJ eoad j I] i __ 2 min Q-4_ _. 2 min y beyond the e.2 or :be e_5.rac +3/66" te v - " tie- t.'u t e e that the conductor esteed s L.**een +1/32" min. to " - = 0 aa 80- m .s.s. See Note 1 (2) Dimenstori A .111 be { :e.: si <, ., s,;4 sad brand of 8ee Note 2 connectot vies in (fe: : DETAIL A 1 (3) Dimensicr. B .i tl t, . j buildup M ^ai,ts n: te c 3~.4e :,1 h1 rL/: - rield to avoid pays! .f ueto rs. ) l (%) For asbestos type c; vere] .tre i Raychem insui G ns '.. . .:., re.3:,ve sabestor jacket. ; i the primorf ina4 stiaa - in contact with 2 requirement sea overt- ( i . e. > l icon) for the 2" mig. -1 asbestos j+c.- tc - 4 aum onto the i (5) Staggering of splices is in 2.ecm to a. void physical i , i buildup. The combined area or tr.e spliced conductors' { .' shall not exceed the application dlaineter range of ' Raychem WCST-I overall sleeve. l ___________.'_...._... , of abE12

f. Refer to TABLES A

{h $* T .<* , 6 'U~ NQhk [ ,[%j .$Ikh; a' - .i . . SowP i- * \

WI As . . , e ,o iv tser 3a 3 Ree. 6 s;e

'N o of ewductors I will be determined by the

nsanber of the conductors in the multiconductor cable and by field in order to a Jid "Mp of splices to be made.

(2) The shield extension or replse . ==y ta cop;=r braid slid over into place as shown or the shield material of the type cable being used may be wrapped around the splice area as shown. The length will be 11/2" + 1/8" on each cable end pins the length of the splice ares =B. As a aid to the field, the area l - where the cristi nal shield is folded back and where the copper braid (or new replacement shield is wrapped) overlap field may use a wrap of Scotch 33 or To to physically hold this in place while the WCST-N overall sleeve is placed and shrunk into place. In (3) It is considered stood practice that the conductor y) extend beyond the end of the connector between O +1/32" min. to 3/6k" but for max. allowable at

n. ion see TABLE D on SD-E12 5.6.

(b) Staggering of the splices is reco=nended to avoid physical bnflanp. The combined area of the aplices conc 2ctors shall not exceed the application dia.seter N range of the Bayche:s VCST-3 overall sleeve. Refer to - TABI2S A or B of SD-212 5.6. 0 (5) The length of splice area =3 vill be deterniced by the length of the butt splices =A, and by the field to avoid physical buildup of the splices. O i o shielded amiticandmeter Splice aefer to 53-C2 5.6. so-n2 5.8. amt ev - N a: w issa Cable Jechet HI Bare Draia vire 7 ~ (if applicable) , Zasulated conductors I l u -l . \ bl I uY

US

~ Shteld Felded sack anued . Cable Jaraet AATCIDI 1 scar-s 8*" II" Shield Estension . m T(utenapplicakle) see mete 2 _ - - - - + ,/ < roe e,11ees nrer te ' so-t12.5.6 and sa.t12.5.8 $ =, - - u __._.___a,.,,, < rat.- tursp; e- _utente ........- rm 3 -(,R- , g _ _ _ _ _ _ . _ _ _ . _ _ _ _ _ _ . _ . - --- - - - _}}

ML20215N379

Text

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