ML20204H612

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Attachment Spec SP-593-4549-00, Safety-Related Local Control Panels & Racks Supplied W/Equipment
ML20204H612
Person / Time
Site: Perry  FirstEnergy icon.png
Issue date: 03/20/1975
From: Jones V, Manning H, Stone L
GILBERT/COMMONWEALTH, INC. (FORMERLY GILBERT ASSOCIAT
To:
Shared Package
ML20204H531 List:
References
SP-593-4549, SP-593-4549-00, NUDOCS 8411120334
Download: ML20204H612 (27)
v • d • e


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SP-593-4549-00 2-5-74 C0NTENTS Title Page,

- Item 1

1:01 Scope of Work 1

1:02 Control Panels and Racks 1

^ 1:03 Proposals 2

1:04 Cognizant Engineer

. Testing 2 1:05 Standards and Codes 2 1:06 General Design Requirements 3 1:07 Specific Commuon Design Requirements 5 1:08 Environmental Requirements 20 l':09 Seismic Requirements 20

' 1:10 7

. Quality Assurance Requirements 21

-1:11 Inspection and Acceptance 21 k i-1:12 Drawing Requirements for Panels and Racks 21 1:13 Photographs 22

1:14 ,

Instruetton Books 23 1:15 Vendor's Responsibility 23 1:16

' Shipping Conditions 23

.1:17 ATTAGNENIS Attachment I, Vendor's Data Requirements Drawing No. B-208-001, " Graphic Standards" i

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4 SP-593-4549-00 2-5-74

- 1

'1:01 ' Scope of Work 1:01.1' This Safety Related Attachment Specification covers control panels and racks located external to the control room to be supplied as a part 'of the VENDOR'S equipment which will be installed at the Perry Nuclear Power Plant Units 1 and 2. The requirements herein represent the minimum local panel and rack design, consistent with recognized practices, and shall be used in conjunction with the specification to which this Specification is attached (Parent Specification).

1:01.2- The WORK shall include all labor, equipment, materials, and services as set forth in this Specification and the Parent Specification.

1:01.3 The VENDOR shall procure all component parts as indicated and/or required, to form a complace package, as stated in this Specification and the Parent Specification.

1:01.4 The VENDOR shall design, assemble, pipe, wire, test, inspect, package, and deliver the completed panels or racks along with the required drawings, installation instructions, operating instructions, and OWNER selected spara parts.

1:02 Control Panels and Racks For the parpose of this Specification, control panels and racks are categorized as follows:

1. Wall wounted panels. >

g.

2. - Free standing panels.

N 3. Wall mounted rocks.

4. Free standing racks. lHhORMTION OHIJ 1:03- Proposals

- A description of the control panels and/or racks offered shall be

, a submitted with the Proposal and shall include, but not necessarily be limited to, the following:

1. Preliminary sketch showing base layout and/or method of mounting the local control panels and/or racks. This data shall be sufficient to determine wall and floor areas and structural design requirements.
2. Typical electrical elementary and viring diagrams.

SP-593-4549-00 2-5-74 6- 2

l.

'3. Preliminary bills of material.

4. A statement listing all exceptions to this Specification.
5. A list of recommended spare parts with unit pricing.
6. The procedures to be used to verify Seismic and Environmental

. Requirements.

1:04- -Connizant Engineer The VENDCR shall designate, in writing, a responsible engineer to implement and be responsible for the requirements in this Specification. All drawings, documents, and correspondence shall be signed by the cognizant engineer attesting to the best of his knowledge that the information submitted is correct, complete, and checked and that the requirements of this Specification are met. ,

1:05 Testina 1:05.1 The VENDOR shall perforza tests to ensure proper operation in accordance with item 1:08.21 of this Specification and Section 1:00 of the Parent Specification.

1:05.2' ~ The VENDOR shall submit in writing a certificate that all tests required by this Specification have been conducted. Any testing

' performed by the OWNER or the ENGINEER shall not in any way substitute the VENDOR'S functional test. All costs arising from tests performed by the VENDOR as described herein, including replacement of damaged components, shall be borne by the VENDOR.

The OWNER and/or the ENGINEER shall have the right of representation at this test, and they shall be notified at least one week in advance of the date of such test.

.i 1:06 Standards and Codes The VENDOR shall abide by all applicable standards and codes

' published by the following organizations:

1. Underwriters' Laboratories, Inc. (UL) t e-National Fire Protection Association (NFPA) 2.

National Electr1 cal Code (NEC) 3.

National Electrical Manufacturers Association (NEMA) 4.

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Institute of Electrical and Electronic Engineers: (IEEE)

- - 5.

m.

a. IEEE-279-1971 " Criteria for Protection Systems for Nuclear Power Generating Stations." {.

b.- IEEE-308-1971 " Class IE Electric System for Nuclear Power Generating Stations."

c. IEEE-323-1974 " Qualifying Class I Electric Equipment for Nuclear Power Generating Stations."
d. IEEE-336-1971 " Installation,- inspection, and testing requirements for Instrumentation and Electric Equipment during the construction of Nuclear Power Generating Stations."

i

e. IEEE 344-1971 " Seismic Qualification of Class I Electric Equipment for Nuclear Power Generating Stations."

f.

IEEE-384-1974 " Trial Use Standard Criteria for Separatica of Class IE Equipment and Circuits."

g. IEEE-P420 " Guide for Class IE Control Switchboards for Nuclear Power Generating Stations."

(ANSI)

/- 6. American National Standards Institute Insulated Power Cable Engineers Association (IPCEA) 7.

(ASTM)

8. American Society for Testing and Materials 1:07 General Design Requirements 1:07.1 Wall Mounted Racks:
1. The structural and mounting details for these racks shall be applicable to their purpose and approved by the ENGINEER.
2. 20 percent additional area shall be provided to accommodate future additions.

~'

1:07.2 Free Standing Racks:

1. The structural and mounting details for these racks shall be applicable to their purpose and approved by the ENGINEER.
2. 20 percent additional acea shall be provided to accommodate future additions.
3. A channel iron base shall be an integral part of the rack structure, provided with means to be set on a level concrete curb floor, 4 inches high, provided by Others. The rack will be secured by welding to embedment places set in the concrete curb floor.

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SP-593-4549-00 2-5-74 4

i, 4 These racks shall not! be less than 5'-0" not more than 7'-6" in height.

1:07.3- Wall Mo n ted' Panels:

1. . The structural and someing details for these panels shall be
applicable to their purpose and approved by the ENGINEDt.
2. Wall mounted panel enclosures shall be suitable for the particu'.ar application and shall not be less than NEMA Type 12.

The enclosure shall be fabricated of smooth rolled steel. The enclosure sheet metal gauge shall be determined by the following  ;

e table

.Minimus Sheet Metal Thickness Max. Vertical

- Length of Area of '

Panel Enclosure Plane Surface Inchse, sq. in. Gaune No.

a. O to 24 0 to 360 14
b. 24 to 48 360 to 1,200 12
c. Above 48 Above 1,200 10
3. When the above tabulated limits cannet be met, the panel NEMA wall thickness any be acceptable subject to approval by the ENGINEER.
4. Surfaces having a large number of cutouts shall be provided with sufficient stiffeners to enable the panel to satisfy the seismic requirements.
5. 20 percent additional area shall be provided to acconnodate future additions.
6. Materials and/or devices inside the panels shall not

[ support coeustion.

7. Devices moeted on the panel front shall be arranged in a logical and neat manner.

~

8.. Panels shall have a hinged door (s) .

1:07.4 Free Standing Panels:

1. The structural and mating details for these panels shall be applicable to their purpose and approved by the ENGINEER.

4

2. 20 percent additional area shall be 'provided to acconmodate future additions. ,

1-1 9-18-74

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SP-593-4549-00 2-5-74 5

3. A channel iron base shall be an integral part of the panel structure, provided with means to be set on a level concrete curb floor, 4 inches high, provided by Others. The panel will be secured by welding to embedment plates set in the concrete curb floor.

4.- These panels shall not be less thanINMBfWlatl DNiy' 7'-6" in height.

5. These panels shall be fabricated from 3/16 in thick, or heavier, smooth rolled steel, and designed and constructed to form a rigid, substantial, self-supporting structure of neat appearance.

6 .- The panels shall be constructed to withstand, without danese of any kind, transportation, installation, and service conditions for which the equipment is specified.

~

7. Each panel shall have a hinged door or doors with concealed or piano-type hinges.
8. The panels shall have ample space for bringing power and control cables .directly to the terminal blocks. The top and bottom of each panel section shall contain a removable steel -

cover place suitable for on-site drilling for entry glands.

9. Space heaters shall be provided, in accordance with the Parent Specification, and installed and sized by the VENDOR to minimize el ' effects of condensation.
10. Enclosures shall be suitabia for the particular application and shall not be less than NEMA Type 12.

i

~

' 11. . Insulating grommets shall be installed in openings provided -

in barriers suitable for the passage of wires and cables.

F 12. Walk-in panels shall have a door on each end.

13. Walk-in panels shall have a depth of not less than five feet from front to rear.

t

-1:08 Specific Coseon Desisp Requirements 1:08.1 Fabrication:

1. Panels and racks shall be fabricated with suitable bracing, as required, ' for stiffness and strength. Removable threaded f

lif ting eyes and any stiffening supports shall be included with all free standing panels and racks.

l l 2.- Panels shall have lockable doors. Doors shall be fitted with key lock hanr is designed to latch doors at top, a center, and bo'.A m.

i 1-1 9-18-74 k

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~ SP-593-6549-00 2-5-74 6

3. Sheet metal bends shall have an outside radius of not more than 1/2 inch. ' Af ter completion of all drilling, cutting, welding, and bending, the panels and racks shall be cleaned free of all oil, grease, dirt, or other foreign substances, shall be thoroughly sanded and the welds shall be chipped, ground, or sanded to obtain a smooth clean finish. All surfaces shall then be "Bonderized" or otherwise treated ,

to resist rust.

4. Instruments and devices shall be mounted such that removni, repair and replacement can be accomplished without removal of tubing or wiring from adjacent equipment. The instrument or device manufacturer's working clearances shall be adhered

.to.

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1:08.2 Instrument and Control-Devices:

OEY

1. Sensitive instruments and control devices subjected to vibration shall be mounted by means of resilient shock-absorbing mounts. The VENDOR shall use the manufacturer's recommended method for shock mounting.
2. Instrument and control devices mounted on the frcut of the panel shall be flush spinted and rear connected.
3. Receiver gauges which indicate system related-parameters, and are of the same electrical df rision, any be mounted in clusters.

4 r .

4. Maquate support shall be furnished by the device manufacturer
for heavy and/or elongated devices.
5. Instrument devices exerting strong cantilever forces on the panel face shall be adequately supported to remain plumb and true within g .. 1/16 inch of vertical and horizontal alignment.

1:08.3 ' Separation of Class IE Divisions:

1. Class IE division components are those included in safety

}- related load groups defined in IEEE Standard 308-1971 (not p

l' 1973) and IEEE 279. A copy of IEEE standard 308-1971 may Am be obtnined from the ENGINEER on request.

~

2. . The fallowing IEEE documents, under development, offer guidance for the design, manufacture and installation of panels and racks. P420 " Guide for Class IE Control Switchboards for Nuclear Power Generating Stations," and '

P384, " Criteria for Separation of Class IE Equipment and Circuits."- l i

l l

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v; SP-593-4549-00 2-5-74 w 7 V

3. . Design and construction of Class II panels and racks shall be such as to prevent fire propagation from one division [

component to another division component and to prevent damage between divisions that may be caused by missiles generated by equipment failure or maintenance. Failure of any component shall not- disable components or the operation of any redundant system.

4. Wherever possible separate panels shall be provided for each Class IE division equipment. - Separate racks shall be provided for each division equipment.

- 5. . Where panels and racks, containing circuits of different O'.*I';i::e":J::: '".".' '"' g*g'ATIb*[$NLY '

6. Where adjacent panels or racks share a common steel plate or.where they are less than one inch spart, their components shall be mounted a minimsa of one inch away from the end plates, or mounted upon a 1/4 in. minimum thickness sheet material which is both non-burning, as defined in item 1
08.11 subiten 7, and thermally low conductive; and which is fastened flush to the and plate.

7.- Where the possiblity exists for fire to spread from one penal to another via an air space, integral with and beneath

'the panels, fire barriers fabricated from 3/16 in steel sheet, shall be provided to prevent the spread of fire.

5

8. Where equipment and wiring within a single panel or rack consists of more than one Class IE division, then each U' division shall be physically and electrically separated from any other' division.
9. Terminal boards shall not be used for more than one Class IE division wiring. Separate terminal boards shall be used for each division. Spacing of terminal boards shall be such as to preclude the possibility of fire propagation from one Class IE

' division wiring to another.

10. Components and wiring of different divisions, within one ,

enclosure, shall be spaced a minimum of six inches air space horizontally and vertically measured between adjacent edges.

11. Where minimum air space cannot be attained. (itan 1:08.3 subitam 10), then suitable fire retardant barriers and enclosures shall be installed between components of differing divisions.
12. Non-Class IE wiring shall not run in bundles containing ,

Class IE wiring.

13. Wires from one Class IE division shall not run in bundles containing wires of another division.

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SP-593-4549-00 2-5-74 8

1

14. ~ Cable separation shall be provided where external' cables ,

enter the rack or panel.

  • 15. .Comon devices used for the termination of redundant circuits

.from dif ferent divisions shall be avoided wherever possible.

~

t Where such devices are used, fire retardant barriers, as approved by the ENGINEER, shall be provided between device terminations.

16. Penetration of 'a separation barrier is permitted provided that such penetrations are sealed .with non-bt rning material, as defined _in item 1:08.11 subitam 7, or otherwise treated

. so' that an electrical fire can not propagate from one ,

' division to another.

1

17. . Color of wiring shall be in accordance.with item 1:08.7 subitems 3 and 10.
18. Wire troughs shall be in accordance with item 1:08.11

, subitam 8.

1:08.4 - Nameplates: INFORMATION ONLY L1. Suitable nameplates, to be' approved by the ENGINEER, shall be i< furnished and installed for all internal and external

.(' instruments, meters, fuses,. test instruments, and control switches. The external nameplates shall have black letters on a white background. The nameplates.shall be fabricated f

i: ~ of Lamicoid secured by means of self-tapping screws or EQUAL.

~

2. For Class IE equipment the internal' nameplates shall be fabricated of self-adhesive Lamicoid. The nameplates and letter colors shall be as follows: ,
  1. Nameplate Colors Letter Colors
a. Division 1 Yellow Black b.. -Division 2 Medium Blue White
c. Division 3 Medium Green White P

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d.- - Division 4 Crangs Elsek

3. The panel- designation nemaplates shall identify the panel and the Class IE division (s) by the word '" Division"' followed by the associated numbers 1, 2, 3 or 4.

,4. . The minimum height of letters used shall be 3/16 inch. The main titles such as for panel designations shall be in letters 3/8 inch in height. Letters shall be block type

.and square cut.

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5. Nameplates shall be mounted below instruments and indicating ligh ts .
6. Nameplates shall.be mounted above switches and back-lighted l pushbuttons.

1:08.5 . Mimic. Bus:

1. A mimic bus shall be provided in accordance with the Parent Specification.
2. When a mimic bus is required, it shall be fabricated of self-adhesive Lamicoid 1/4 in, wide for primary lines and-1/8 in.

g' wide for secondary. Colors will be established during the design by the ENGINEER.

1:08.6 Accessories:

Equipment provided under this Specification shall 'aclude all necessary mounting hardware such as fasteners, brukets, mating electrical and pneumatic connections, and all other items required for complete operation. Interface electrical, pneumatic, or mechanical components shall be so marked on the VENDOR'S drawings.

, .is 1:08.7 Wiring:

1 All wiring shall be UL approved GE Vulkene SI-57275 or EQUAL, 14 AWC x 7 stranded copper. Exceptions to wire size, for miniature devices, shall be No. 22 gauge Raychem Poly-X cr EQUAL.

2. Wiring shall be free from abrasions and tool marks. Wiring shall be protected from sharp metallic edges. Instrument wires shall be shielded with provisions made for terminating the shield on a terminal point adjacent to the protected

- wiring where device shield terminations are not provided.

Non-Class IE single conductor' wiring within the panels  !

3.

and racks shall be colored gray. Non-Class IE multi-conductor

. := -

wiring shall have black outer jackets.

4. .No more than two wires shall be terminated on any single device terminal.
5. All control switches and pushbuttons shall be wired to facilitate.the individual removal of a device without disrupting the wiring of adjacent equipment.
6. Current transformer secondary leads shall be No.10 AWG minimum.

1-1 9-18-74

SP-593-4549-00 2-5-74 10

7. Relay ' current circuits shall be connected via test switches.

Indicating instrument current circuits shall be connected by short circuiting type terminal blocks. Test switches and short circuiting type terminal blocks shall be subject

-to approval by the ENGINEER.

8. Each wire shall be identified by slip on "Z" markers, Electrovert Type Z, at both ends corresponding to wire numbers shown on the VENDOR'S wiring diagrams'.

Ringed wiring shall be 14 AWG x 41 strand extra flexible copper 4

9.

and so- arranged that any twisting shall take place in the longitudinal plane of the conductor rather than across the conductor.

- 10. Class IE wiring within the panels shall be colored in accordance with the following table:

Separation Wire c-- = INFORMATION ONLY

a. Division 1 Yellow

< b. Division 2 Medium Blue

c. Division 3 . Medium Green
d. Division 4 Orange
11. Wire ties shall be made of nylon.

. 12. Disconnected or extra wires shall not be tied back in cable bundles or troughs. All such wires shall be removed.

f 1:08.8 Specific Wire Inputs:

Low level signal and thermocouple cables will be field wired

[.--

directly to the device without intermediate terminal blocks.

The VENDOR shall provide adequate space and wireways for these

[

cables. Low level sigac1 is defined, for this requirement only, as less than 10 av or 1 ma.

1:08.9 -Terminal Boards:

1. .GE Type CR 151 A2 terminal boards, or GE Type CR 151 B6 terminal boards for less than 25 field connections, shall be provided for. terminating all wiring except low level signal and thermocouple leads. Each row of terminal boards L

shall be lettered and each point on the terminal board shall be numbered. The letter identification shall be a nameplate attached at the start of each terminal board. Numbers on marker strips shall be 1/8 in. high, machine stamped and indelible.

j

s SP-593-4549-00

. 2-5-74 11

2. Terminal board orientation shall be by individual consideration, subject to approval-by the ENGINEER. Additional terminal boards shall be provided at each side of a shipping split to

' facilitate field connections.

3. Compression type (solderless) lugs, shall be used for each termination point except for devices with pressure plate connectors. Lugs- shall be Thomas & Betts Co., Catalog No. RB583, vinyl, self-insulated mini-ring.

.4. The crimping tool used shall be approved by the terminal lug manufacturer and be of a type which automatically ensures full compression of the lug. Soldered terminals or connections shall not be used, unless approved by the ENGINEER.

5.- Manufacturer's wires shall not be terminated on the OWNER'S side of the terminal boards. Terminal boarda shall not have more than two wires terminated on each terminal stud.

6.- Terminal boards shall be located not less than 12 in. from the INFORMATION ONLY

-7. A minimum of 20%, or 4 spare terminal points, whichever is greater, shall be provided and usefully grouped mong the occupied terminals in each terminal board. Terminals provided for terminating OWNER'S external wiring shall be arranged for one wire to each terminal point.

8. Terminal boards associated with Non-Class IE wiring shall

' have a minimum free distance of 4 in. from any adjacent

' installed'part.

9. Separation of terminal boards for Class IE wiring shall conform to-the requirements in-item 1:08.3 subitem 9.
10. Center-to-center distances between adjacent terminal boards used for external wiring shall be suitable for the application

[-' and shall be subject to approval by the ENGINEER.

l

11. Current transformer and relay-tripping circuit terminals H- shall be grouped on separate terminal boards and protected by removable terminal board covers.

j

12. Terminal boards shall be mounted on stand-off channels to facilitate field wiring.

1:08.10 Owner's Connections:

1. The VENDOR shall arrange wiring to the terminals in such a manner as to allow an orderly arrangement of terminating L the C*dNER'S' incoming cables for either top or bottom entry.

.t I

o SP-593-4549-00 2-5-74 12 Incoming cables shall not terminate on panel devices, except for prefabricated cable (with nating plug and sockets) or for special requirements such as lo r level signal or thermocouple cable. These exceptions shall be submitted to the ENGINEER for approval. Wiring to terminal boards shall be approved by the ENGINEER.

-2. Separate locations shall be provided for entry of tubing and for entry of conduit so that there will be no interferences.

-1:08.11. Arrangement of Wiring:

INFORMAT10)IinONLy Wiring within the panel section shall be installe neat y 1.

formed bundles securely clamped and supported from the panel

-framework. Wire troughs shall be used when the number of single conductors on any one bundle exceeds 25.

2. Bends in the wiring shall be carefully made such that insulation will not be damaged. Removal of insulation from the wire shall be so performed that the wire will not be cut or nicked.
3. Wiring extensions from troughs or bundles to devices shall be neatly formed and attached to the panels by cleats when required.
4. Alarm or computer contacts shall be electrically independent

)- and individually wired to terminal boards.

5. All wiring shall be installed exactly as shown on the wiring diagrams.

i 6. Wiring running from the front to the rear panels, in duplex panel boards, shall be installed 'in troughs having removable covers and located at the top inside of the panel.

7. Materials used for wire troughs, conduit, wire or cable ties, and terminal boards shall be of a material that is non-burning as defined by ASTM designation E 84 " Surface Burning Characteristics of Building Materials, Test for," and by ASTM designation D 635 " Flammability of Self-supporting Plastics.

Tast for." Polyvinyl chloride (PVC) and polyethylene shall not be allowed, nor shall any material be allowed which will seit and its droplets carry the fisme.

=

SP-593-4549-00 2-5-74 13 8.. Wire troughs containing Class IE wiring, shall be segregated and identified with markers designating the Class IE division.

The markers and letter colors shall be as follows:

Marker Color Letter Color

a. Division 1 Yellow Black
b. Division 2 Medium Blue White
c. Division 3 Medium Green White d.' Division 4 Orange Black e
9. Wire troughs shall be sized for 50% fill by the diameter squared method.
10. - Wire troughs shall be installed in a manner that will not interfere with incoming cables. These troughs shall be continuous systems with connecting bends, tees, and crosses as required.
11. Conduit shall be rigid, galvanized, 3/4 inch mird==.

Fittings shall be acceptable for the environmental conditions specified in the Parent Specification. Conduit connections to instrimments and devices shall be made with flexible, metallic, liquid tight conduit, such as Sealtight.

12. . Fuse clips shall be grouped and shall be Underwriters Safety Devices Company.

1:08.12 Cable Grouping: MTION ONLY

1. Separate cable troughs shall be used for instrumentation signal circuits. Digital circuits shall not be routed with non-digital instrumentation signal circuits.

e

2. Low-level analog (100 av and under) signal conductors shall not be routed in troughs or bundles containing power, control, or digital signal cables.

1:08.13 Indicating Lights and Control Devices

! 1. Equipment supplied under this Specification shall be of the type listed below, or an alternate type approved by the ENGINEER:

a. Selector switches (preferred to pushbuttons in control applications):

GE Type CR2940, heavy duty, oil tight, 600 volts.

l

! 1-2 i

3-20-75 t

SP 593-4549-00 2-5-74 14

b. Pushbuttons:

GE Type CR2940, heavy duty, oil tight, 600 volts,

c. Indicating lights:

GE Type ET-16.

d. Control relays:

Cutler Hamer Type M, 300 volt a-c multi-pole relay.

Relays shall be sized to have a minimum of one spare contact or a maximum of three spara contacts.

a. Timers, relay panel-mounted: -

Agast'at 7000 series timing relay.

f. Timers, flush-mounted cycle timars:

' ATC Company Series 305D.

2. Pump and fan control switches shall be wired such that when facing the switch, " start" is to the right and "stop" is to the left. V.tive control switches shall be wired such that, when facing the switch, "close" is to the left and "open" is to the right.

~

3. Lamp pullers and extra lamps shall be furnished. The color caps for. indicating lights shall be as follows:
a. Green - Off, open circuit, or no-flow condition.
b. Red - On, energized, or flow conditt'on. Also for a condition requirftg imediate action.
c. Amber - Automatic position.
d. White - Potential indication.

t

e. Blue - Low pressure, or low flow condition.
4. When viewed from the front, the positions of the indicating lamps on the panels shall be green to the left, red to the right. When three lamps are used, the positions of the lamps shall be: green to the lef t, amber in the center, and red to the right.

1:08.14 Annunciators:

1. Annunciators shall be SCAM "Panalata" Series 10, Model 11 or EQUAL.

,e -

i SP-593-4549-00 2-5-74 i 15 l

2. Operational sequence shall be as follows: l Sequence Lamp Audible Signal
a. Normal Off Off j l

-b. Alert Flashing On

c. Acknowledge Steady Off ,

(Audible silenced)

.d. Return to normai Off .Off

e. Tes t ' Flashing On
3. DELETED
4. Each module shall have spare contacts, Form C (SPDT), or EQUAL.
5. Plug-in relays shall be da-energized in the normal condition (no drain circuit) .
6. System operation shall be for 125 v d-c supply. Field contacts shall be normally open in the normal conditions.
7. Each annunciator group shall have an integral flasher.
8. Spara active points, with fully equippsd plug-in modules, shall be provided and shall be equal to 10% to 20% of the specified active points. Spara active points shall be wired to terminal boards and identified.
9. Annunciator groups of 10 or more modules shall have a Rotron Muffin Fan motssted on the back cover of the annunciator group and wired as per item 1:08.16 subitem 4 1:08.15 Auxiliary Devices ,
1. Auxiliary relays and.similar devices motssted internally h shall be surface mounted. Contacts and other parts requiring periodic attention shall be easily accessible.
2. A 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> clock shall be provided on the face of the panel.

The clock shall be front resetable. The clock shall have a sweep second hand.

1-1 9-18-74

. .- .. . -- -- - -- - . ~ - . - - - - - .

~

w SP-593-4549-00 2 74 16

  • 3. Control . panels and racks shall be provided with telephone 1

fjacks. The: telephone jack required shall be - Allied stock No. 932-0942 with jack cover No. . 932-1280 or EQUAL.

+

1:08;16' ' Receptacles ' and Lighting:

1 1 '. - one 120 volt 15 amp single phase a-c duplex grounded type, 3 wire Hubbell Catalog No. 5262 convenience receptacle shall be provided at not less than 6 ft centers inside each. local control panel..

2. 'One 120 volt 15 amp single phase a-c duplex grounded type, 3 wire Hubbell Catalog No. 5262 convenience receptacle shall be provided at not less than 6 ft centers on each 9

J1ocal rack. These receptacles shall be furnished with 3 t . weatherproof outlet covers, Hubbell Catalog No. 5206.

3. Panel lidsting shall be of the incandescent type and shall

, be installed at not less than 4 ft intervals inside the panels, and shall have sufficient candlepower to enable maintenance to be performed in all areas of the panel.

Switches, Hubbell Catalog No.1253 or EQUAL. shall be provided inside each access door. Lamps shall be protected with a guard or screen. <

4. Circuit breakers shall be supplied for lighting and power receptacle circuits.

L 1:08.17 'Gro nding: HIFORMATI0li010

1. ' The panel and all devices and equipment notated on the

[ panel-shall be grounded. Resiliently motstted equipment '

shall be provided with suitable grotad braid or strap.

g - A main copper grossad bus shall be provided, notated if horizontally and not less than 18 in. 'above the base of the panel. It shall.be of sufficient length to provide for grounding of all panel sections. The groted bus size shall be approved by the ENGINEER. A clamp type

.. connector, Burndy Type YA-N or EQUAL, for No. 4/0 AWG cable shall be provided on the grossid bus at each and of l- the panel for attachment of the OWNER'S grotad leads.

pg9 .~ . The bar shall be drilled and tapped at 'lutervals along the entire length to suit the panel application.

f

.2.- An instrtmentation siytal ' circuit grossiding system shall be provided. . as required by the ENGINEER, for each panel or rack containing instrumentation with low level signals.

This grossiding system shall be a No.14 AWG copper wire, isolated from the main ground bus, and connected to a  :

separate instrument grosstd terminal board. The terminsi  ;

. board shall be GE Type CR 151 A2, or GE Type CR 151 B6 '

! - terminal board for less than 25 connections, and clearly marked '? Instrument Ground."

1-1  !

9-18-74 i

- .. - - a .

SP-593-4549-00 2-5-74

' 17 y

1:08.18- Functional Details:

1 ~. Electrical Drawings:

I

a. Elementaries shall be the ladder type, formatted as  ;

illustrated in attached Attachment II.

b. Instrument current loops shall be detailed in single line form.
c. Transformer ratings and load ratings shall be shown in volt-amperes.

d.

INFORMAT!DN ONLY Fuse ratings shall be shown in saperes.

2. Where two equal, full capacity pumps, fans, or heaters are specified, the terms "A" and "B" shall be used.
3. The' "A" and "B" equipment shall be identical in control.

t 4 Local or remote control of motors to be fed from the OWNER'S 480 volt control. centers shall be designed with a seal-in

. function of the motor control center starter (referenced on ,

electrical Drawings as 42a) in parallel with the momentary l contact of the control switch in the manual operating mode,

~

unless otherwise noted.

5.) Pinsp and fan controls containing automatic start sequences shall use GE Type CR2940 oil tight control switches.

y v

6. The voltage 'and load shall be specified for all power requirements in the VENDOR'S Scope of WORK.

1:08.19 Power Supplies:

The-following power supplies will be made available by the CWNER:

1. ?foninal power supply:

480 volt, a-c,;3 phase, 60 hs.

2. Control power:

at

a. 120 volt, a-c, single phase, 60 hz.
b. 125 voit d-c may be employed subject to approval by tt.

ENGINEER.

~

3. Lighting and convenience receptacle power: ,

120.. volt, a-c, single phase, 60 hz.

4. Annunciator power:

125 volt dw.

<. -e . . _ _ _ ..n.____._._.___ . _ _._ _ _ _ _ ,_

~ .. _ - _ __. . _ . _ _ _ _ _ _ _

SP-593-4569-00 ,

2-5-74 1 18

f 1 . 1
08.20 Piping and Tubing:
1. All pneumatic tubing bundles shall enter at the top of the panel or rack, and shall terminate at bulkhead fittings. ,

Pittings shall be grouped within a specified area, a minimum of 18 inches, and a maximum of 36 inches from the top of the panel or rack. . The bulkhead fitting density shall provide ample space between fittings to facilitate the OWNER'S connections. No special tools shall be required to service INFORMATION ONLY

2. Separate racks shall be provided for each division equipment.

3.- Instrument impulse lines containing process fluids or gases, 1 other than 20 psig maximum air, shall not be routed to panels.

inscruments s.onscct&d tc precess lines and subjected to other than 20 psig maximum air shs11 he mounted on racks.

4. Instrument impulse lines to racks shall terminate at bulkhead p fittings. The location of these fittings shall be subject to

!J ~ approval by the ENGINEER.

!. 5. . Instrument shut-off valves and test tees with shut-off valves L

and plugs shall be provided in each line.

l i

6. Valves, piping, tubing and fittings within the panel shall conform to Specification SP-592-4549-00, " Instrument and I,

Control Devices Supplied with Safety Related Equipment."

l~

' (attached to the Parent Specification)

7. Joints in tubing shall be made with fittings.

L .

! 8. Tubing bands shall be made with approved benders.

9. When more than three pneumatic instruments are mounted in a panel or rack, a suitably sized common air header complete

. with a minimum of two filter regulators with gauges shall be l provided.

10. All instrument air lines shall be provided with an atmospheric blow-off or blowout connection. Blow-off connections shall be valved and tubed to a clear bowl receiver with valve and then piped to a cousson drain.

1:08.21' Test Provisions: i General testing requirements are outlined in Section 1:00 of the Parent Specification. The following items supplement the testing requirements of the Parent Specification:

.( 1. The VENDOR shall submit proposed test procedures to the ,

ENGINEER for approval.

o

- - - ^ n -,.- , " .T ?, ?L . , , ,, , , , _ , _ _ _

SP-593-4549-00 2-3-74

~ll 19 9

2. Continuity and insulation resistance testing of wiring shall be performed at the factory with a 500 volt ipsulation tester.

The minimum acceptable resistance shall be 10 ohms. Sensitive 3.

instruments shall be properly protected [ljFORATl0N All power circuits rated 600 volts and e ow s a wit stand for one minute an a-c voltage test of twice rated voltage plus 1000 volts with a minimum of 1500 volts to ground.

"- 4. Prior to shipment, the panels or racks shall receive a thorough shop inspection and functional test which may be i

witnessed by the OWNER or his designated representative. A complete set of up-to-date "as built" drawings shall be I available to provide a functional check of all manually, pneumatically, and automatically actuated control devices, drum controllers, automatic time sequencers, solid state logic circuits, pneumatic devices, annunciators, and any other devices which can be functionally checked. Indicating lamps shall be checked by applying design voltage. Indicators and recorders shall be checked by applyirs specified inputs

' end observing that normal full scale deflectica occurs.

5.- Leak Testing:

, s. Pneumatic control circuits shall be tested for leakage in accordance with ISA-RP7.1 "Pnessmatic Control Circuit h Pressure Test."

b. -Instrument impulse lines and fittings off safety related process lines shall be tested for leakage in accordance with Article NE-6000 of ASME Section III. The instrument shall be isolated from the test.

f

c. Instrument impulse lines and fittings off non-safety related L

process lines shall be tested for leakage in accordance with ANSI B31.1.0. The instrument shall be isolated from the test.

)- 6. The manufacturer shall perform and document a final visual I inspection using the Parent Specification, this Specification, the ENGINEER approved outline and dimensional drawings, wiring diagrams, and bills of material as criteria. This visual inspection shall be completed prior to the notification of the OWNER and the ENGINEER that the equipment is ready for final inspection.'

'1:08.22 All panels and racks and the equipment therein shall conform to l

- the requirements for functional performance and reliability of I protection systems stated in IEEE Standard 279, " Criteria for Protection Systems for Nuclear Power Generating Stations," and to the design criteria and design features associated with Class IE electric systems as stated in IEEE Standard 308, " Class IE Electric Systems for Nuclear Power Generating Stations."

. . - - . - . . . . . . , . - - , _ - - . ~ . - . . . - -_ - _ - - .-. - - . - - - .

1 l

1 SP-593-4549-00 2-5-74 20 1

1:08.23 The guidelines, as set forth in IEEE Standard 323, " Qualifying Class I Electric Equipment for Nuclear Power Generating Stations," for demonstrating acceptable qualifications of Class IE equipment shall 1 I

be adhered to. This includes proper identification, specifications adequate for the particular application, and the demonstration of performance under actual service conditions of Class IE electric l systems.

l 1:08.24 MF0pgnRQ),ONLY Class IE electrical equipment shall be processe , ,

inspected, and tested during the construction phase of the plant l

! in accordance with standards set forth in IEEE Standard 336, ,

! " Installation, Inspection, and Testing Requirements for l Instrumentation and Electric Equipment During the Construction D of Nuclear Power Generating Stations." Measures shall be l established and implemented for documentation of results to I ensure conformance with specified requirements.

i 1:08.25 The Class IE panels and racks .shall be designed and installed to allow periodic testing during reactor operation in accordance with AEC Regulatory Guide 22. Where such testing is impractical, its omission shall be justified and documented.

-1:08.26 Painting and Finish:

1. The interior and exterior. surfaces shall be free of all loose scale, foreign material, oil, and grease.

t '

2.- The exterior surfaces of all structures shall be given a coat of zine chromete base primer and two finish coats.

3. The exterior paint finish coats shall be a compatible synthetic enamel. The paint shall be ANSI 33 dark gray color.
4. The interior surfaces shall be given a priming coat and a gloss white finish coat.

l

-1:09 Environmental Requirements Equipment specified shall be capable of operr. ting in the environmental conditions as specified in the Parent Specification.

1:10 Seismic Requirements Local control panels and racks and instruments thereupon requiring seismic testing shall be designated by the ENGINEER and shall conform to Specification SP-750-4549-00 " Seismic Analysis, Testing and Doctamentation" (attached to the Parent Specification) .

1 r

i i.

1-1 9-18-74 l

  • O SP-593-4549-00 2-5-74 21 1:11- Quality Assurance Requirements Quality Assurance criteria shall meet the minimum requirements as outlined in the Parent Specification.

1:12. Inspection and Acceptance 1:12.1 The OWNER and/or ENGUTEER reserve the right to inspect all phases of manufacture at the VENDOR'S or any subcontractor's shop.

1:12.2 Final approval of the panels and racks shall rest with the OWNER and the ENGINEER.'

1:13 .Drawina Requirements for Panels and Racks

'1:13.1 The VENDOR shall furnish detailed drawings as listed in Attachment I,

" Vendor's Data Requirements," and the bills of material.

1:13.2 Drawings shall- be complete in details and carefully checked before submitting copies to the ENGINEER for approval, and shall'be as

. hereinafter described:

1.- System instrumentation and control diagrse which shows the normal flow paths and includes pneumatic tubing and functional electrical connections for valves, controllers, transmitters, miscellaneous controls, etc. All electrical and pneumatic j devices shall be shown in " shelf" position and connections j to devices shall be labeled on the drawings as shown on the i device.

2. Lonic diaarsas of process system operation. These diagrsas I I

shall also include input and output ranges of the instruments,.

' actuating set points of switches, and contact action (i.e.,

close on increasing, open on low level, control valve action upon air failure, etc.) .

3. Outline drawinas of panels including estimated weight and size

', of each shippio: unit and plan showing space available for field installed tubing and electrical connections entering cubicle from above or below, as required.

4. . Layout and arraaaament drawing of panel mounted equipment drawn to scale and showing centerline dimensions of all devices from a datum reference clearly marked on the drawing.
5. Bill's of material for all equipment and devices complete with tag numbers cross referenced between all drawings to be furnished and also with manufacturer's device number.

4

, - * ,,7' I*

_ [d., ,m..___[, ,,.,,,J.,_,,...._....._,-,.m,m.___,,.,__, _ . _ _ , _ . , _ . , _ - . . _ , . _ . _ _ . . . . . , , - , _ , _ ~ ~ . . . . . - _ . . .

SP-593-4549-00 2-5-74 22

6. Elementary and wiring diagrams including all a-c and d-c connections within control panels and the equipment controlled.

Electrical contacts shall be shown in the " shelf" position.

Control switch developments shall also be included. _ Wire marks, OWNER'S tag number, and drawing cross-reference shall be shown.

7. Detailed physical wiring diagra _ R RE InEIu ing terminal board connections to be used for wiring to field mounted
devices. Equipment shall be in same relative position as shown

! on layout and arrangement Drawings, except that front panel equipment shall be shown rear view. When space is available on front panel for future additions, the VENDOR shall allow a proportionate anmmt of space on the wiring diagrams so that the future additions may be drawn in their relative positions.

Space (2 in, mininum) shall be provided on the drawings adjacent to each terminal block to show field connections which will be

( added 'to the prints when submitted to the ENGINEER for approval.

> These markings shall be added to the tracings or sepia by the VENDOR.

8. Physical tubina diagrams complete with source piping connections from panels or racks to instruments, valves, and transmitters.
9. Interconnection diantam showing the OWNER'S connections and how l these tie into the VENDOR'S circuits..

1:13.3 The VENDOR shall assure himself that all prints to be submitted are completely legible and of good quality. He shall prepare a set of inspection prints from the sama reproducibles to be  !

submitted to assure himself that the reproducibles will produce  !

completely legible and good quality prints.- l lD 1:13.4' All drawings shall be submitted in accordance with Section 1:00, "INSTRUCIIONS AND INFORMATION," of the Parent Specification.

1:14 Photographs h l1:14.1 Colored photographs of the front and rear of the panels and racks b

shall be provided. These photos shall be 8" x 10" colored prints.

These prints shall be of sufficient quality and clarity as to be "able to determine component layout and, with the aid of a I magnifying glass, read the equipment identification tags and j mater face names and numbers.

t 1:14.2 Five colored photo prints of the completed panels or racks shall {

be supplied to the OWNER and two colcred prints supplied to the ENGINEER.

1-1 9-18-74 L

SP-593-4549-00 2-5-74 23 1:15- Instruction Books i

1:15.1 Instruction books shall be provided as detailed in Section 1:09 in the Parent Specification.

1:15.2 The instruction books shall be bound with covers suitable for rough usage.

1:15.3 Separate instruction books shall be provided for Unit No. I and

! Unit No. 2.

1:16 VENDOR'S Responsibility

.1:16.1 The WR shall continually advise the ENGINEER sud the OWNER of the status of the equipment to be furnished by submitting a l periodic report, not less frequently than once monthly, consisting cf a CERTIFIED print showing status of items purchased by the VENDOR, drawing status, construction status, and any other information deemed necessary by the ENGINEER or the OWNER for proper execution of the Contract.

1:16.2 - The VENDOR shall be responsible for the quality of any subcontractor's work.

1:16.3 The VENDOR'S responsiblity and shipping conditions shall be in accordance with Section 1:00, "INSTKUCTIONS AND INPORMATION," of the Parent Specification.-

1:17 Shippina Conditions 1:17.1- All YENDOR data requirements, including instruction books, shall be complete prior to shipment of control panels and racks.

1:17.2 The completed control panels or racks shall have sufficient strength to withstand all stresses incidental to shipping, installation, and operating conditions without permanent deformation or other damage.

1:17.3 Construction, preparation, and packing or crating shall ensure satisfactory transportation and handling so that upon arrival at the OWNER'S plant the equipment shall be ready to be placed in permanent operation with a min 4== amount of field labor.

1:17.4 Packing and shipping shall be in accordance with the Parent Specification.

b r-w, .m-y y egn- g y9-+es.9.,e.-r---e-vy.p gvg--gg w - g e -g e -el--r- p'- g

N'S DATA REquingsgegyg 4

70 THE ENGINEES 70 Tiet CWieEs Mig's Mfe's Engineer's Frinto Septa Approved Copies fransetttet Transmittal. Reply to Microfile Approved Prince j

for For Final For letter to Letter to Transetttet For Final for Cert tfled Drawinas and Data Approval Approval Septe Costes Approval Enaineer Enaineer f.etter Approval Microfilm Approval Copies Or talMI

1. System lastrumentatten and

! Control Diagrams I I I E E I X. I I I I I I I I

2. Logic Diagrams I I I
3. Dimeneloned Outline Drawinge I I I I I l for Panel er Rechs E I E I P

4 tayout and Arrangement Drawings I E I I I I I I I I E E I I E t 5 Bills of Material I I I I I I I I E O. Elcmentary Diagrame I E E E I I I I I 7 2. Wiring Diagrame I I I l 8. Detailed rhysical Wiring E I Diagrams I I I I I I E I I I I I

9. Physical Tuhtng Diagrame I I I I E I I I I I I E E

, 10 Interconnection Diagrees

11. Nameplate List E E I I E E I E I WBERE
12. Secommended Spare Parte List 2 g 15 15
13. Instruction Booke 3 2
14. Manufacturer's Schedule 2 i IS. Packing List. Shipping Meno, I

Transport neceipse l ,,

ow I 16. Hanufacturer's laspection and  % y 4.

Data seports S M Z3 4 ty. Installation and Start-up Teste I g 4

i.. rhot o.r.,h e 2 g s a

stutt,$
I. as per section 1:00 of the parent Specification I

g$r .

i .d.

4

) 3

e _' li

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