ML20204H583
| ML20204H583 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 02/12/1975 |
| From: | Gusdo S, Jones V, Manning H GILBERT/COMMONWEALTH, INC. (FORMERLY GILBERT ASSOCIAT |
| To: | |
| Shared Package | |
| ML20204H531 | List:
|
| References | |
| SP-592-4549, SP-592-4549-00, NUDOCS 8411120323 | |
| Download: ML20204H583 (27) | |
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SP-592-4549-00 1-18-74
-s C0NTENTS
+
Item Title Pjage, 1:01 Scope of Work 1 1:02 Instrument and Control Devices Defined 1 1:03 Proposals 1 1:04 Information, Material, and Design Required from the Vendor 1
-1:05_ Cognizant Engineer 3 1:06 Testing 3 1:07 - Standards and Codes 4 1:08 General Design Requirements 4 1:09~- Specific Instrumentation and Control Requirements 8
-. y 1:10 Environmental Requirements 19 1:11 Documentation Requirements of Instrument Valves, Lines, and Fittings 19 1:12; Quality Assurance Requirements 19 ,
Vendor's Responsibility
~
1:13 19 l
ATTACHMENTS Attachment I - Vendor's Data Requirements i
l Attachment II - Drawings:
' INSTRUMENT DETAILS B-814-301, Instrument Line Specification SS-814-302, Instrument Air Line Specification I SS-814-303, Manifold Valve Selection SS-814-304, Instrument Valve Selection l- .A I
l-l-
l l-1 l- 2-12-75
SP-592-4549-00 1-18-74 1
1:01 Scope of Work _
- This Safety Related Attachment Specification covers instrument and control devices to be supplied as a part of the VENDOR'S equipment which will be installed at the Perry Nuclear Power Plant Units.
I sad 2. The requirements herein are not intended to place any limitations on specific system logics, methods, or applications of instrumentation and control. This Specification shall apply to those instrument and control devices which are identified, within the specification to .which this Specification is attached (Parent Specification), as Safety Related Equipment. The appropriate J' Safety class" 1, 2, or 3 designation is assigned to each safety related item. Safety Class 1, 2, or 3 equipment comprises that equipment within Seismic Category I. This Specification shall be used in conjunction with the Parent Specification.
1:02 -Instrument and Control Devices Defined INFOR1FJ bT10H ONLY For the purpose of this Specification, " Instrument and Control Devices" are defined as equipment which is required to perform
. sensing, informing, converting. or controlling functions in the plant.- Fvm=ples are pressure switches, solenoid valves, controllers, converters, indicating lights, control and selector switches.
1:03 Proposals A complete description of' the devices offered shall be submitted with the Proposal and shall include, but not necessarily be limited
'to, the following:-
- 1. Complete description of devices offered.
- 2. Typical electrical elementary and wiring diagrams.
- 3. Typical pnetssatic schematic diagrams.
- 4. Preliminary bills of material.
- 5. Listing of all devices recommended for protection or operation of
- the furnished equipment but not to be supplied.
1:04 Information. Material, and Desian Required from the Vendor 1:04.1 Information to be supplied by the VENDOR shall include, but not necessarily be limited to,.the following:
- 1. Within sixty days, following the award of the Contract, three copies each of the completed Instrument Specification Data Sheets shall be forwarded to the ENGINEER as follows:
Gilbert Associates, Inc.
525 Lancaster Avenue Reading, Pennsylvania 19603 Attention: Project Services Department
-___ _ _ _ . _ _ _ . _ , . _ _ _ - . _ . ~ _ -_ _ _ _ ____. _ _ _ _ .__ _ _ -
SP-592-4549-00 l 1-18-74 2
Note: . Blank Instrunent- Specification Dats Sheets shall be issued to ,
the VENDOR by the ENGINEER at the time of the award of l Contract.
- 2. Power requirements for instrumentation and control. If'special power regulation is required, specify requirements with allowable limits.
- 3. A finalized instrument and control device list which shall tabulate the following detail:
[ a. Panel mounted devices.
- b. ~ Rack mounted devices.
- c. Local mounted devices.
I.
Note: These shall be listed according to a numerical identification on a " Master Instrument List" in accordance with the OWNER'S tag numbers supplied by the ENGINEER.
- 4. Curves for equipment performing nonlinear characterization functions. The curves shall display the relationship between input or process signal and output signal.
- 5. Documentation attesting conformance with Specification
. SP-750-4549-00, " Seismic Analysis, Testing and Documentation,"
for instrument and control devices designated by the ENGINEER as requiring seismic qualification. Documentation may be furnished on a generic basis.
- 6. Written description of the test procedure to be used by the VENDOR to functionally test the instrument and control devices after field installation. The Parent Specification calls out where these tests are required. Test procedures require the ENGINEER'S approval.
- 7. Written certification attesting conformance to the functional l
requirements of the _ Parent Specification.
l
- 8. Catalogue data and supplementary amplifying test data furnished to the VENDOR by the original instrument and controls i- manufacturer.
.9. Certificate of compliance for each type of instrument valve, tubing, and fitting attesting conformance to the design, testing, and inspection requirements of ASME Section III, and to Attachment II. The safety class shall be called out and referenced to the
( appropriate subsection of ASME Section III (NB, NC, or ND) .
- 10. One copy of the ASME certificate of authorization to use the ASME "N" stamp for safety class instrument valves.
.1-18-741 3
- 11. -One copy of the VENDOR'S ASME certificate of authorization to install instrument valves carrying the "N" stamp.
- 12. Qualification documentation for welders and welding procedures that they be in accordance with ASME Sectica II.
- 13. Periodic status report including:
- a. Print status of items purchased by the VENDOR.
- b. Drawing status.
1
- c. Construction status.
menRET10H 3RR U DM1D?
- d. Any other information deemed necessary by the ENGINEER or the OWNER for proper execution of the Contract.
- 14. All data listed in Attachment I, " Vendor Data Requirements."
1:04.2 Where instrument and control devices are an integral part of a system package, the VENDOR shall furnish all material and devices to complete the packaged unit. Flow, system logic, and electrical elementary and wiring diagrams as well as component manufacturers' drakings, shall be marked with the OWNER'S tag numbers for ease of -
identification. .
1:04.3 Design information shall be presented in an organized and logical sequence. ' Drawings shall be of good quality, and all components thereon shall be marked with the OWNER'S tag number for ease of identification. Flow diagrams shall show tne OWNER'S tag numbers, in addition to the manufacturer's numbers. Flow diagram symbols and nomenclature shall conform to ISA (Instrument Society of America)
!l standards. All detailed instriment design information shall be
! given on the ENGINEER furnished Instrument Specification Data Sheets.
l~ All drawings shall be clearly marked for The Cleveland Electric Illuminating Company, Perry Nuclear Power Plant Units 1 and/or 2.
l Revisions to drawings shall be circled for identification. Further l revisions shall delete the revision circle of the previous revision.
I t
1:05 Connizant Engineer
! The VENDOR shall designate, in writing, a responsible engineer to L implement and be responsible for the requirements in this Specification.
- l. All drawings, documents, and correspondence shall be signed by the
- l. cognizant engineer attesting to the best of his knowledge that the l information submitted is correct, complete, and checked and tha*: the requirements of this Specification have been complied with.
l 1:06 Testina l
(- The VENDOR shall be responsible for submitting functional system test l data of devices in accordance with this Specification and Section 1:00 of the Parent Specification.
1 l
L-
(- .
SP-592-4549-00 1-18-74 4
1:07 Standards and Codes The devices supplied by the VENDOR shall conform to the app idn gOflMA, TION Oggca(le 1:07.1.
sections of the following codes and otandards:
- 1. The Instrument Society of America (ISA)
' Underwriters' Laboratories, Inc. (UL)
- 3. National Electrical Code (NEC) l
- 4. American Society of Mechanical Engineers (ASME)
- 5. American National Standards Institute (ANSI)
- 6. National Electrical Manufacturers Association (NEMA)
- 7. Institute of Electrical and Electronic Engineers:
- a. IEEE-279 " Criteria for Protection Systems for Nuclear Power Generating Stations"
- c. IEEE-323 " Qualifying Class I Electric Equipment for l
l Nuclear Power Generating Stations" t
- d. IEEE-336 " Installation, Inspection, and Testing Requirements l for Instrumentation and Electric Equipment during the Construction of Nuclear Power Generating Stations"
- 8. USAEC - Regulatory Guide No. 22 " Periodic Tssting of Protection System Actuation Function."
1:07.2 The appropriate codes governing equipment specified herein shall be followed, unless otherwise directed by the ENGINEER.
1:08 General Design Requirements 1:08.1 Field Mounted Equipment:
All equipment not mounted in enclosed panels shall have enclosures applicable to the environmental conditions but not less than NEMA Type 12.
l l f l
e
SP-592-4549-00 1-18-74 5
r 1:08.2 Panels and Racks:
When applicable, all instrument and control devices mounted in panels or on racks shall be in accordance with this Specification mtd Specification SP-593-4549-00 " Safety Related Local Control Panels and Racks Supplied with Equipment" (Attached to the Parent Specification).
1:08.3 Instrument Locations: h All instruments supplied shall be located in readily accessible l
places, having the center line of the device at not more than 6 ft and not less than 18 inches above floor or platform, for ease of calibration and maintenance. In addition, the instrumentation shall be located to provide maximum accuracy of measurement and control, l
i.
free from safety hazards, and protected against physical or chemical l
damage. Instrumentation shall be mounted and located such that
' removal, repair an'd replacement can be accomplished without physical disruption of adjacent instrumentation. The manufacturer's minimum working clearances of all instruments and devices shall be adhered to.
The location of instruments is subject to approval by the ENGINEER.
l-
- 1:08.4 Conduit:
g . f-
' Conduit shall be rigid, galvanized, 3/4 in. minimum. Fittings shall l
be acceptable for environmental conditions as specified in the Parent Specification. Conduit connections to instruments and devices l
shall be made with flexible, metallic, liquid tight conduit such as L Saaltight, i
i 1:08.5 Instrument Lines, Valves, Manifolds', and Fittings:
Instr sment lines, valves, manifolds, and fittings shall be in accordance with Line Specification drawings B-814-301 and SS-814-302 in Attachment II. ,
' 1:08.6 Root Valves:
Instrusents connected to tanks or process lines shall be provided with root valves for instrument isolation.
1:08.7 Transmitters:
. Transmitters shall be the force balance and indicating type with an accuracy of 0.4% of span or better.
l 1:08.8 Control Functions:
Controllers shall have proportional, reset and rate functions with the capability of removing the rate function.
[ _ /:
1-1 2-12-75 4 s --
.1-18 6 I.
1:08.9 System Stability:
Control and instrumentation loops shall be designed to minimize control loop interaction and supporting data shall be submitted to the ENGINEER.
1:08.10 Electronic Instruments:
- 1. The use of electronic instruments is mandatory where it is required to transmit a signal to the control room.
- 2. Electronic instruments shall utilize 4 to 20 ma d-c (milliamps d-c) for plant standardization.
1:08.11 Pneumatic Instruments and Devices: INFORMATION ONLY
- 1. All pneumatic devices shall be capable of operation using the OWNER'S instrument air. For design purposes instrument ' air will be oil free and the dew point at 90 psig will be +34 F for inside plant buildings and -40 F for outdoors and for special areas designated by GE. _ Air supply variation is from 90 psig to 100 psig with a ==rimtsa pressure of 125 psig.
- 2. Pneumatic instruments and devices shall utilize a 3 to 15 psig range signal.
( All pneumatic signals requiring transmission to OWNER'S control 3.
room shall be converted to a 4 to 20 ma d-c (=1111 amps d-c) electrical signal.
1:08.12 Alams and Control Ptanctions:
1.. Instruments and devices that provide for. electrical control and alarms shall have separate control and alarm contacts and shall be wired separately.
- 2. Alarms shall be initiated by closing a normally open contact.
- 3. Swit. tes which are not an integral part of a recorder shall be of the snap-action type, with two SPDT (single pole, double throw) switches rated for a =mwimum continuous carrying current of 10 amperes at 120 y a-c and a maximum make or break current of 2.2
- esperes at 125 v d-c in accordance with NEMA Part ICS 2-125.
Mercury switches are not acceptable.
- 4. Integral alarm contacts in a recorder shall be fully adjustable (comutated if required) with lock in relays to maintain alarm circuit until manually reset from the recorder. Lock in relays shall have one normally open and one normally closed contact rated for a
==ri== continuous carrying current of 5 amperes at 120 v, 60 hz, and a ==rimum make or break current of 1.1 amperes at 125 v d-c in accordance with NEMA Part ICS 2-125.
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_1-13-74 7
1:08.13 Tagging:
- 1. Each instrument shall be furnished with a Lamicoid tag permanently attached to the instrument by means of a ETFE fluoropolymer thermoplastic (Du Pont trade name Tefzel) tie wrapped in such a manner that it cannot be dislodged or lost. The tag shall be engraved with the OWNER'S tag msnber. These tags shall have black letters on a white background with letters and numerals not less than 1/4 inch high (tag size to suit) . Manufacturer's ,
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- 2. When size and physical construction permits, a 1" x 3" nameplate for specific service engraving will be provided on each device.
These nameplates shall have black letters on a white background.
The nameplates shall be fabricated of Lamicoid and shall be securely mounted on the front of each device by innans of self-tapping screws or EQUAL. The minimum height of letters used shall be 3/16 inch.
Letters shall be block and square cut. Manufacturer's standard nameplates may be used if approved in writing by the ENGINEER.
I 1:08.14 Accessories:
Devices furnished by the VENDOR shall include all necearsry mounting hardware including fasteners (washers, screws, nuts, bolts), brackets,
~e tc. , nating electrical and pneumatic connectors, and all stich items which are required for proper installation and operation.
r
! 1:08.15 Material Restrictions:
- 1. The use of materials, including PVC (polyvinyl chloride), Teflon, l or other halogenated plastics, is subject to ENGINEER'S appraal l-when the component in which the material is used is located in an area where the radiation level is higher than 250 mR.
- 2. Mercury is prohibited in instruments throughout the plant.
- 3. Combustible materials shall be minimized and shall be rated self-extinguishing, noncombustible or nonburning per ASIM E 84, " Surface Burning Characteristics of Building Materials, Test for." or D 635, " Flammability of Self Supporting Plastics, Test . for." (latest revisions) .
1:08.16 Electrical Power:
- 1. Electrical power shall be supplied as listed below. If special accuracy is required, the VENDOR shall specify the allowable limits.
SP-592-4549-00 1-18-74 8
- 2. Power Supplies: ,
Nominal power supplies available are as follows:
a.. 480 volts, 3 phase, 60 hertz
- b. ~ 120 volta, single phase, 60 hertz 125 volta d-c c.
f
- j. 3. _ A-C coils installed in equipment such as solenoids, timers, relays, etc. , shall be rated for continuous operation on a 120 volt, 60 hertz system. Nameplate rating shall be 115 l' volts, single phase, 60 hertz and the device shall be designed j . to operate from 70% to 110% of rated voltage.
4._ D-C coils installed on equipment such as solenoids,- tiacrs, relays, etc. ,- shall be rated for continnons operation on a 125 volt d-c system. Nameplate ratings shall be 120/125 volts i d-c and the device shall be designed to operate between the limits of 90 volts and 142 volts.
1:08.17 Environment:
l Environmental conditions shall be as outlined in the Parent Specification.
1:08.18 Cleaning and Packaging:
All instruentation shall be cleaned and packaged for shipment in accordance with the cleanliness and packaging specifications attached
'to the Parent Specification.
1:09 Specific Instruentation and Control Requirements 1:09.1 The instrumentation and control devices have been categorized in this. Specification as follows:
- 1. Local electrical control devices are those electro-mechanical control devices and visual indicators furnished with equipment that are not mounted within a control panel or rack.
- 2. Electro-mechanical control devices and electro-mechanical instrumentation devices are those devices that are initiated by mechanical means and produce functions that are electrically operated or conversely.
- 3. Electrical instrumentation devices are those dedcas that are initiated electrically and produce functions that are electrically operated.
l-
SP-592-4549-00 l 74 9
f-
- 4. Mechanical control devices and mechanical instrumentation devices are those devices that are initiated by mechanical means and produce functions thst are mechanically operated.
1:09.2 - Local Electrical Centrol Devices:
- 1. Selector avitches: CPreferred to pushbuttons in control applications.)
GE Type CR2940, heavy duty, oil tight, 600 volts.
- 2. Push buttons:
GE Type.CR2940, heavy duty, oil tight, 600 volts.
' 3. Indicating lights:
GE Type CR2940, heavy duty, oil tight, 600 volts. Colors shall be as follows:
- a. Green-off, open circuit or no-flow condition.
- b. Red-on, energizM. or flow condition.
1:09.3 Electro-Mechanical Control Devices:
- 1. Electronic Controllers and Tran==4tters:
Electronic analog controllers and transmitters shall be Fischer and Porter Scan Line. The signal level shall be 4 to 20 na d-c (milliamps d-c).
- 2. Solenoid Valves:
- a. Solenoid valve coils shall have Class H,180 C temperature class insulation suitable for continuous operation in an I_ ambient temperature of 130 F. The solenoid coils shall i be suitable for continuous duty.
- b. For those solenoid valves individually mounted, valves shall be~ ASCO Figure 8320 or EQUAL. The solenoid coils shall be suitable for continuous duty.
- 3. Solenoid Operated Manually Roset Valves:
Manually reset solenoid operated valves shall be utilized as warranted by.the process but subject to approval from the ENGINEER.
- 4. Differential Pressure Switches:
Differential pressure switches shall be of the bellows or diaphrase type and constructed of materials applicable to the conditions where the device will be used. Pressure connections shall be provided for both the high and low side of the differential pressure element. These switches shall conform to item 1:08.12.
- 1. ,
SP-592-4549-00 1-1 8-74 10 L /:
l Operating differential shall conform to item 1:08.9 and be such -
that recurring alarms caused by small process fluctuations, noise, or vibrations will not occur.
i
- 5. Temperature Switches:
I Temperature switches shall be of the bulb vapor pressure type with bellows or diaphragm power element, constructed of materials applicable to the conditions where the device will be used and shall conform to item 1:08.12. The operation shall conform to
- item 1:08.9 and be such that recurring alarms caused by small process fluctuations, noise, or vibrations will not occur. When area location requires a protection well, it shall be in accordance with item 1:09.5 subitem 1.-e.
- 6. Level Switches (Internal Float Type): h [} f
- a. Level switches shall be provided as specified in item 1:08.12. Operation shall conform to item 1:08.9 and be such that recurring alarms caused by small process fluctuations, noise, or vibrations will not occur.
- b. Vessel connections for individual level devices shall be socket weld and compatible with the level switch required.
(.
- c. Auxiliary level gauges shall be provided as specified in item 1:09.7 subitem 3.
- 7. Level Switches' (External Float Cage):
- a. - Level switches shall be provided as specified in item 1:08.12.
Operation shall conform to item 1:08.9 and be such that recurring alarms caused by small process fluctuations, noise, or vibrations will not oc, cur.
- b. Float cage connections shall be 1 inch socket veld bottom
~ and side. Unions shall be provided on switches in non-radioactive service.
c.- Auxiliary level gauges shall be provided as specified in item 1:09.7 subit e 3.
- 8. Level Switches (Probe Type):
- Probe type level switches shall be the same as level switches described in subitam 6 and 7 above, with the following exceptions:
- a. - Probe length shall be sufficient for measuring as specified.
3-
- b. Probes shall be composed of material that will be applicable to the service conditions.
- c. Auxiliary level gauges shall be provided as specified in item 1:09.7 subitem 3.
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-SP-592-4549-00 1-18-14 11
- 9. Level Controllers and Transmitters (Displacement and Differential Type):
- a. Local level controllers and transmitters shall normally be external displacement type. They shall have a suitable metal cage with two inch flange side connections with i minimum of 150 lb ANSI rating, unless otherwise specified. !
l Socket weld or butt weld side connection shall be used in I radioactive-service. Drain and/or vent connection shall I be provided on top and bottom of metal cage.
L
! b. Range of external displacement controllers and transmitters shall be 14 inches, 32 inchss, or 48 inches of level.
' Differential pressure type level controllers and transmitters shall be used for levels over 48 inches. Connections on the differential element body shall be 1/2 in. NPT-(National Pipe Thread) ministan.
' c. Internal type level controllers and transmitters shall be permitted if warranted by the application.
I d. Auxiliary level gauges shall be provided as specified f' in item 1:09.7 subitem 3.
\
10 .' Flow Indicator Switches:
- a. Where flow i' ficators' (rotameter type) require switch action the saka philosophy shall be adhered to as that indicated in item 1:08.12.
- b. Paddle type flow switches shall be used only upon permission of the ENGINEER.
1:09.4 Mechanical Control Devices:
i F
- 1. Level Transmitter-Controllers:
When pneumatic level controllers are used to transmit as well as control, they shall be provided with a separate pilot j.
for each function. They shall be furnished with a filter regulator and gauge of sufficient capacity.
- 2. Pneumatic Recorders:
- a. Pneusatic recorders shall be provided with rear entrance connections.
- b. Four inch strip chart recorders shall be Fischer and Porter.
l c. Circular chart recorders shall be Fischer and Porter.
- d. Chart requirements shall be as given in item 1:09.6.
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SP-592-4549-00 1-18-74 12
- 3. Pneumatic Receivers:
m 2neumatic receivers shall be 71scher and Porter.
1:09.5 Electrical Instrument Devices:
'1. Thermocouples and Wells:
- a. Thermocouple elements shall be dual, Type E chromel-
-constantan providing a limit of error no greater than 23 Y from 32 F to 600 Y and 0.5% of the reading from 600 F to 1600 F.
- b. The thermocouple elements shall be swaged using 304 stainless steel sheaths and, for control applications requiring fast response, the hot junction shall teminate in a silver plug with provisions for spring 3
loading into a thernovell. Exceptions require the approval of the ENGINEER.
- c. The thermocouple elements shall be grounded, unless otherwise 'specified, and shall be assemblies including heads and terminal connecting blocks.
- d. Thermocouples subjected to less or greater than atmospheric pressure shall be supplied with wells, except for bearing applications where they shall be spring loaded when in contact with the bearing metal, and be oil and vapor tight. Exceptions require the approval of the ENGINEER.
L L e.
.INFORE,Il0}le GNIX A thernovell shall be of the same materia.. as campnent in which it is installed, drilled from solid l
bar stock, _ for ono inch socket-weld, unless otherwise specified,
- f. Thermocouples and wells chall be Leeds and Northrup.
I'
- 2. Resistance Temperature Detectors (RID'S):
- a. RTD's shall be 10 ohn copper for use in the temperature range between 32 Y and 250 F with a limit of error no greater than 20.5 F.
- b. RTD's shall be 100 ohn platinian for temperature range between 250 F and 1500 F with a limit of error no greater than 0.5% of reading.
- c. The negative output of RTD power supplies shall be connected to grotad. Each RTD system, consisting of one power supply and one or more RTD's, shall be grounded at only one point.
- em n a
. _ . . . . . .. 3 SP-592-4549-00
.1 .18-74 13 RTD's embedded in windings of transformers or rotating machines shall be grounded at the frame of the respective equipment and not at the panel or rack. Separate ungrounded power supplies are required for groups of RID's with comon remote grounding.
1:09.6 Electro-Mechanical Instrument Devices:
- 1. Special Instrumentation:
Special instrument devices such as conductivity, pH, etc. , shall be approved by the ENGINEER.
- 2. R_d.. .
INFORMATION ONLY
- a. Recorders shall accept 120 volt a-c, 60 hertz, single phase power.
- b. Permanently mounted recorders shall be wired to a power terminal board. Plugging into a receptacle is not permitted.
- c. A minimum of one year's supply of chart paper shall be provided with the recorder. For non-standard stock paper, a two year supply of chart paper shall be provided.
- d. When a recorder is supplied as part of a vendor package or -
part of a supplied system, the recorder channel point identification shall be submitted to the ENGINEER as part of the design package.
- e. Circular charts shall furnish a 24-hour record and shall not be less than 8 inches in-diameter, with time stampings progressing in a clockwise direction.
f.. Strip chart recorders shall have a chart tear-off device and a chart speed of 1 inch per hour nominal.
- g. Range shall be approved by the ENGINEER. Scales and charts shall have the same range and graduations. Graduations i shall be in divisions of 1, 2, 5 and 10 or a decade multiple of these divisions. Exceptions require approval of the ENGINEER.
- h. Multi-point recording instruments shall have multi-colored
~
printing. The nameplate shall clearly designate each point and color. They shell have the point indication other than on the printing device. They shall be Honeywell.
.1-18-74 14
- 1. Printing characters on multi-point recorders shall be 1/16 inch or larger. . Print speeds shall be changeable and provide for:
(1) 5 or 6 seconds per point up to 6 points (2) ' 2 or 3 seconds per point from 7 to 11 points (3) 1 or 2 seconds per point for more than 12 points J. Conductivity recorders provided shall be strip chart instruments. They shall be complete with automatic temperature compensation and adjustable alarm contacts with lock-in relays to make contact on high conductivity.
k .- Recorders shall have input failsafe feature, and all strip chart recorders shall employ rolling chart paper.
l
- 1. Recorders, except 4 inch strip charts, shall have internal 111mination. -
- m. Four inch strip chart recorders shall be Fischer and Porter.
3 . -. Flow Meters: .
. Magnetic flow meters may be used only where the application is warranted, and with approval of the-ENGINEER.
/ 4. Receiver Indicators:
- a. Receiver indicators shall be vertical scale type operating on an input signal of 4 to 20 ma d-c (milliamps d-c).
- b. Receiver indicators shall be Fischer and Porter.
- c. Range and scale shall be as given in item .1:09.6, subitam 2.-g.
1:09.~7 Mechanical Instrumentation:
.t . 1 -.sure a -.es: INF0lifET10N ONLY
- a. Indicating pressure gauges for general '2 sage (excluding instruent air supply) shall have 4-1/2 inch minimum dial size, and normally have 1/2 inch NPT male lower connections for local acunted gauges and back connections for panel mounted gauges. They shall.have solid fronts and be provided with blowout protection. Mounting shall not defeat- the blowout protection feature.
- b. Pressure gauge movement and Bourdon tube shall be stainless 4 -
steel except that on instrument air supply, brass movements and bronze Bourdon tubes will be acceptable.
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T SP-592-4549-00 1-l8-14 15 e
- c. General usage pressure gauges shall be Ashcroft Duragauge, Figure 1379,
- d. The instrument air gauges shall be 2-1/2 inches in dial size with 1/4 inch NPT connection. These gauEes shall be Ashcrotr, Figure 1000.
- e. Diaphragm seals of appropriate material shall be provided, where necessary, to prevent corrosive, viscous material from entering the gauges.
- f. Adjustable pulsation dampeners, with provisions that preclude complete shutoff of process from the instrument, shall be furnished with pressure gauges which encounter system process ,
oscillations. They shall be Ashcroft (Campbell micro-bean), !
Figure 1110.
- g. Gauge range shall be chosen such that the normal operating pressure is approximately 2/3 of the scale.
- 2. Temperature Gauges:
- a. Local indication, where required, shall be bi-metallic, five inch minintan dial gauges with back connected stem.
.r The face of the gauge shall be fully rotatable to facilitate observation. Wells shall confoza to item 1:09.5, subitem 1.-e.
- b. Filled system temperature bulbs, when used, shall be filled with an inert gas. Capillary tubing shall be stainless l:
steel armored covered. . All excess capillary tubing shall be coiled with mini == of 6 inches diameter. Wells shall l
conform to item 1:09.5, subitam 1.-e. Suitable provisions shall be made to support and protect the capillary tubing.
- c. -Dials shall have a minimum accuracy of 1% of span. Dials shall L
have black numbers on a white background with equal graduations L
in degrees Fahrenheit. Glass windows shall be required with screw-on front bezel.
- d. Gauge range shall be chosen such that the normal operating temperature is approximately 2/3 of the scale.
- 3. -Level Gauges (Sight Glasa):
- a. Gauge glasses shall be installed as an auxiliary to all liquid level alarms or controllers. Glass shall cover the range of normal operating levels and shall be of flat bolted type design.
- b. Gauge glasses used on steam shall be provided with mica shields.
- c. Gauge glasses shall be provided with standard gauge valves, including a safety ball check, unless otherwise specified.
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~ The gatige and valves shall be furnished as an assembled unit ready for installation on the connections provided.
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w SP-592-4549-00 1-18-74 16
- l.
A union type connection shall be required between the gauge valve and gauge glass for removing the gauge glass without having to shut down the process. A factory " test tag" indicating that a leak check was performed shall be attached to each gauge glass.
- d. Connections to process shall be 3/4 inch socket veld, or depending on service 3/4 inch NPT, and subject to the approval of the ENGINEER.
- a. Flat glass gauge glasses shall be provided with illuminators to improve readibility in poorly lighted areas as required.
- f. Marimum length shall be 48 inches; where a greater distance is to be covered, additional gauges shall be used.
- g. Gauge glasses shall be of a construction suitable for the conditions where they are to be used, and subject to approval by the ENGINEER.
i Note: For diesel fuel or other flaassable liquids the ball check valve shall be a UL approved fire check valve.
- 4. . t.ve1 Gauges <>1a1 T,,e, seatic No.d): INFORMATION ONLY
'v .
- a. Local level gauges shall be !.-1/2 inches =f nf m dial type, 1/2 inch NPT bottom connected with flange for mounting.
a.
- b. . Dials shall have black numerals on white background with indications representative of level _in inches of water or feet of water as specified. Windew of gauge shall be glass with screw type front bezel.
Where pneumatic displacement type (bubbler) instruments
- c. -
p are used, they shall be furnished with a filter regulator J and gauge of proper ' capacity.
r 5. Flow Indicators:
- a. Flow indicators (rotameter type) shall have side, or t( p and bottom, connections depending upon piping configuration, and'stia11 be 1/4 inch NFT minimum and 1 inch NPT =ari=ua:
connection. For connections 1 inch nad larger, flange type connections shall have a minimum of 150 lb ANSI, or as specified. Drain and vent plugs shall be provided.
b.- They shall be Fischer and Porter.
~ c. Rotameters shall not be used in radioactive fluid service.
- 6. Flow Primary Elements:
- a. The minimum size orifice flange shall be 2 inches. Calibrated L-metering runs may be used on smaller liaes in special applications.
l-
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SP-592-4549-00 1-18-74 17 l y.
- b. Orifice place installation shall be in accordance with good metering practices, and the runs shall be in accordance with the recomendations of ISA and ASME.
p Orifice plates shall generally be used as the primary element L
!; c.
l for flow naasurement. Preferred location is in a hcrizontal pipe line. Standard orifice taps in horizontal orifice runs shall be horizontal for liquids and steam, and vertical (top)
L 1 for gases. Forty-five degree taps shall also be per=itted L
.with the lower quadrants for liquids- and stems, the upper
[
quadrants for gases and noncondensible vapors.
h d. On large diameter lines, where the cost of orifice flanges
! and places would be excessive and when flowing conditions ,
and accuracy requirements indicate, pitot tubes, or f similar devices, may be used subject to approval by the -
"""'""" l L INFORNIATION ONLY
- e. Orifice plates shall be of ANSI type 304 or 316 stainless j steel and shall have a _ tab bearing the OWNER'S tag number, l
orifice ID, and " upstream" stamped thereon. Thickness and )
bevel shall conform to ISA and ASME standards.
- f. Orifice plates shall be Daniel with a preferred differential
[- 7. -
range of 0 to 100 inches of H20.
- g. Orifice taps used shall be flange taps unless otherwise specified.
h.' Welding neck orifice flanges (300 lb ANSI RF minimum) shall be used, unless otherwise specified. Flanges shall be bored to match ID of the pipe. The inside of the joint between pipe and flange shall be. smooth and even in accordance
-with ASME standards. i
-1. . Standard slope for flow process impulse lines shall be one ,
-inch per foot minimum. ,
- j. . Differential pressure transmitters used for flow measurement i shall have a preferred differential range of 0-100 inches '
H.,0, provided the application will permit.
I k.. Differential pressure transmitters andindicators shall be L j
! provided with multiple valve manifolds.
l
- 1. Calculations and charts unless otherwise specified, shall be l based on the following units:.
i (1) Liquids - Gallons per minute - gym f l l (9 60 F) I l 1:
(2) Steam - Pounds per hour - pph l
(3) Gas - Standard cubic feet per hour - scfh
! .. (@ 14.7 psia and 60 F)
SP-592-4549-00 1-18-74 18
-7. Flow Integrators:
. Flow integrators shall be equipped with registers of the automatic reset type. All integrators shall be calibrated in gallons and shall have sufficient totalizing capacity to display the design gallonage when operating under normal design conditions.
- 8. Manifolds and Instrument Valves:
Manifolds and instrument valves shall be Anderson-Greenwood.
- 9. Tube Fittings:
Flareless type fittings shall be Crawford Fitting Company "Swagelok".
1:09.8' " Test Provisions:
- 1. - Wherever self-contained test and isolation features are not provided, the VENDOR shall furnish sufficient test switches
? and test block terminations for corplete isolation and checking of each instrument and control device.
- 2. Transmitters and controllers connected to tanks or process
-f lines by means of instrument impulse lines shall be provided with a capped calibration tee connection (s) downstream of the instrument valve or' manifold.
- 3. Electronic equipment shall be tested prior- to shipment for 100 L
hours of burn-in. Electronic and pneumatic equipment prior to shipment shall be calibrated and functionally tested and
. supporting data shall be submitted to the ENGINEER.
- 4. Instrument and control devices shall be functionally tested -
[ after field installation where required in the Parent Specification.
l' L
!: 1:09.9 Instrtsment and control devices,. identified as Safety Related in the.
l3 Parent Specification, shall conform to the requirements for l~
functional performance and reliability of protection systems stated p- _in IEEE Standard 279, " Criteria for Protection Systems for Nuclear l
Power Generating Stations" and to the design features and criteria associated with Class IE electrical systems as stated in IEEE L
l' Standard 308, " Class IE Electric System for Nuclear Power Generating Stations."
1:09.10' The guidelines, as set forth in IEEE Standard 323, " Qualifying Class I Electric Equipment for Nuclear Power Generating Stations," for demonstrating acceptable qualifications of Class I equipment shall I be adhered to. This includes proper' identification, specifications t adequate for the particular application, and the demonstration of l: performance under actual service conditions of Class I electric systems.
L - - - - -
'y5 SP-592-4549-00 1 -1 8- 74 1%
1:09.11 Instrument and control devices essential to Class I and Class IE electrical systems shall be processed, installed, inspected, and 4
-tested during the construction phase of the plant in accordance with standards set forth in IEEE Standard 336, " Installation, Inspection, and Testing Requirements for Instrumentation and
- Electric Equipment during the construction of Nuclear Power Generating Station." Measures shall be established and implemented j for documentation of rescits to ensure conformance with specified requirements.
1:09.12 The design and installation of instrument and control devices essential to Class IE systems shall afford periodic testing during reactor operation in accordance with AEC Regulatory Guide No. 22, " Periodic' Testing of Protection System Actuation Function." Where testing is impractical, its omnission ,shall be justified and documented.
1:10 Environmental' Requirements Instrument and control devices shall be capable of operating in the environmental conditions specified in the Parent Specification.
1:11 - Documentation Requirements of Instrument Valves, Lines, and Fittings 1:11.1- Safety class instrument valves shall have a nameplate and "N" type
.j stamp in conformance with ASME Sect. III.
- i. 1:11.2 Safety class instrument valves _shall conform to the ASME Sect. III Code of allowable stress values for the primary rating class pressure.
i j 1:12 Quality Assurance Requirements
! Quality Assurance criteria shall meet the requirements as outlined in the Parent Specification.'
1:13 Vendor's Responsibility 1:13.1 The VENDOR shall continually advise the ENGINEER and the OWNER of
[_
the status of the equipment to be furnished by submitting a periodic report, not less frequently than once monthly, consisting
- of a certified print status of items purchased by the VENDOR,
[, drawing status, construction status, and any other information
' deemed necessary by the ENGINEER or the OWNER for proper execution of the Contract.
l 1:13.2 ' The VENDOR shall furnish all materials and devices, whether
[ specifically called for herein or in the Parent Specification or not, to provide completely operative equipment under the intent of this Specification.
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ATTAEB EIrr 1 VEMBOR'S R&T4 BBqctMIElfts SF-592-4549-08
( 70 THE ENGINEER 70 Tiet 8ma==
Mfg's Mf6 's Bagteser's Printe Septa Approved Copies Transetttal For Foi Transetttel Reply to Microfile . Approved Printe final For Letter to Letter to Tressetttet C rttfled Drawinas and Date Approval Approval Seele Castes For final for Approval tea tneer Enalmeer Letter Approval
- 1. Dimensioned Assembly Outline Drawings Microfile Approval Costee Ortalnal I I I I I I I I g
- 2. Ceepenent and/or Detail Drewtage I I I I I I I
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- 3. I.setellatten Detatt Drawings I I I I I I I I I 4 Locitton Drawings I I I .I I I I I I
- 5. Detsited Part List I. I g I g I g g
- 6. R,. commended Spare Parte List 3
- 15 h 7. Instructten Booke 2
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- 8. Data sheets I I I I I I I I I
- 9. Process / Signal Output Curves I- I I I I I I I I B3. Loop Stability Data I I I I I I I I g II. Schesnat te Wiring Diagree I I I I I I I I I
- 32. SyItes Logte Diagree and/or System Operation Description I I I .
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- 33. Veeder's schedule 2
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- 14. P3shing List. Shipping leemo*
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- 15. Vender's Inspecties and I
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- 16. Installation and Startup Teete g 5 1
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