ML20197D369

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Nonconformance Rept for Oct 1978.Rept Consists of Bechtel Nonconformance Repts & Log,Status Book,Qa Discrepancy Repts, Quality Audit Findings & Mgt Corrective Action Repts Written or Closed During Month
ML20197D369
Person / Time
Site: Midland
Issue date: 11/22/1978
From: Howell S
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
References
ALAB-106, HOWE-245-78, NUDOCS 7811280252
Download: ML20197D369 (359)


Text

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Consumers

    !                                        Power
Stephen H. Howeli (Q QQ Senior Vice I+esident General O f fices: 1945 West Parnall Road, Jackson, Michigan 49201 + (517) 788 0453 November 22, 1978 Howe-245-78 Director of Office of Inspection and Enforcement Att: Mr John G Davis, Acting Director US Nuclear Regulatory Commission Wachington, DC 20555 MIDLAND NUCLEAR PLAITT - ALAB-106

(, MONTHLY REPORT FOR OCTOBER 1978 DOCKET NOS 50-329 AND 50- 30 In accordance with Condi ion of Memorandum and Order ALAB-106 dated March 26, 1973 and Amendment No 1 of the Midland Plant Construction permit, enclosed are ten (10) copies of the nonconformence reports for October 1978. The report consists of copies of Bechtel Nor.conformance Reports, all sheets from the Bechtel Nonconformance Report Log representing nonconformances open during the month, Bechtel Quality Audit Findings, Bechtel Quality Action Requests, Babcock & Wilcox Reports of Nonconformity and Consumers Power Company Nonconformance Reports written or closed during the month.

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_- --e*k ( CC: JGKeppler, USNRC Region III THIS DOCUMENT CONTAINS POOR QUAUTY PAGES y CP 7 811' 2 80 8h $ # [ e ,h #

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                                                     ,r                                             LOG OF NONCONFORMANCE REPORTS T                                                       . pf9 ON3                                                                                                                  '
                !                                d              6N                 i                                                                                              '

PROJECT NAME Midland 3gg no, ' '7220 57. ~

     ,,                                                                                                                                                                                                         PAGE
              .,                       2.                       3                                            4                                                                               6
                 '                                                                                                                                                      _5                                               7 NCR NO.                        DATE                                                                                                                    DATE NCR NONCONFORMAf}CE DESCRIPTION / REMARK?                                      " ' DISPO.           CLOSED                    CLOSED BY -

[s ^ 7Ii'4 3-22-77~ M- 104- A C. Three pipe spools not subjected to solution heat treatment and water cuenchina. R eject 7_yg 77

  ,M)]                           -745                                       E-42. Full boxes mounted to II line wall with

_ g _31gggy

           .J                                            3-23-77 incorrect anchors                                                                   Rework               5-4             q . W. B rown IN                          #N6q                       3-24-77          C-230. sand cradation passing #8 sieve fell belowk -                                '-            -

9' 6' - spec. reqmt.  ; A(659)a , Use,"as.is 4-25-77 B. T. cheek [ 747 W 3-24-77 g- Dwn. C-202. - M-8 32, M-8 61. Electrical penetrations ~ .Useas is i N2 k do not have embedded angle iron . frames Aux. Bldg. Ei . 5818 Rqni - t 748L 3-25-77 C-230. Variati6n of quantity of air entraining admix- Telex. h277 B. T.'cliedR ture is over the maximum 'of420% (4000 thru 4100 Use as is 6-6-77 B. T. Cheek 749 3-25-77 __ M- 10 6A C. IIanger Ass'y 8-lGCB-16-II9 E- M E- 4 8 7 *

                                                                         ' fabricated to a level 9 drawing.
                                                                                                    ~

Use as is 5'-26-77 J. R. Slifer ij ~ 750(- ' 3-25-77 C-208. Concrete Cylinders in curing tank on 3-21-77

j. ' -

751' .3-29-77 had a recorded temperature of 78"F.exceedine max. M- I OR Certification for 6-2IIBC-5-H1 is for ANSI Use as is 6-7-77 3. T. Cheek

 )

I^ 752 4-1-77 B-31.1, not ASME III, NF. M-106A. Angle welded to late, incorrect location ner Re.iect 6-13-77 __J. R. Slifer L

  • approved Dwg. SK 1-610 2 8, 3~~iFC B- 2 9 - H 3 Rewod 27-77 L. Brown
                              *753i:                    4-5-77            Qvgm C-220.                                                  reonire-
' ,' . (

ments (ZP instead of 12"-)-~ Aux. BldgSlab-~BT dowel exceeds spaciny~TWl~0" Std. Repair 5-19-77 M. Foote y 754 , 4-5-77 C-38. Structural Steel diagonal delivered to the

;"                                                                      "iobsite damaged.                                                                    Repair             h-12-78

.[, -755-

                                  ;                     4-5-77           M- 104 A C. Pipe Spool 2HFC~ 322TS634-2-7 D Osborn
@                                                                       ilelivered to the jobsite damaged.                                                 Use as is              7-18-77               E. S. Morrow

'h'.;I t7569 h-6-77 Jh305 & C-306. Durine installation of nine hangers Iert._rchar_were_ cut _ deviating from 19' criteria Use as is 5-27-77 3. T. cheek

                               .757d'                   4-7-77             M-106A. Sp_rine Assy wrone dimension. 1-634-4 Reject'
             .!                                                           8- 1H BC-22-H4                                                                     .

6-2-78 D. Duff _7567 4-8-77 C-208. Concrete cylinders being cured in Tank #3 h > exceeded maximum temperature. 3-31-77 Use as is 6-14-77 B. T. Check M i ph j U--106. Hanger h-2HCB-20-H18 fabbed to incorrect L. Brown

                              ~ 759_gg_ .it-11-77                                                                                                                    Ject        10-3-78

[dimnuinna,_incorr9etlocationdimensionsetc. 1760 j h-12-77 urca._ C-222 & C:2Bh. 1 36 top and bottom and 7-#8 g g ,Q77

                                                                       ,doweln not_provided.                                                                                                                   Fom A-{}7 I

4-12-77 C-230. Aur._ Bldg l ev._f59' Air entrainment at point of discharge too low

h. ! 7611 6-21-77
                                                                                        -~

Pour sulT6TO.0)a' Use as is B. T. Cheek Ni 7C2" s h-1h-77 t E20h.___ Arc _ Strike _.in_ spool _1HCC-7F- T603-18-hnmona" i q(i_pargin es outlined by spec. Revoik Q, h-13-78 K. h Roberge 4 t . __.____._-4 _,_____._w=_-

                                                                                                                                                       - _                           a  .==m-    e. w_w      <         u    w    - %-

/ ' . g&.- ~ hr., c,-

                                /                '

LOG OF NONCONFORMANCE REPORTS l . 7

                           %)                   h' PROJECT NAME                                                                                       .hiidland JOB NO.                                                                PAGE 2                                      3                                                                                                                     4                                            5' 7

NCR fjO. DATE DATE NcR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSEO BY 639 - ~~ii 2T77-'C - 2 3 0. Air entrainment of concrete at point of

             ,                                ~~

placement too low (2. 8%) Pour SWR (636. 5)b' ' Use as io 6-2-77 A. I;uaach

840 / 6-24-77 C-231. Deminere.lizer tanks grouted as Non-Q ills _ tea;l of 308 411K,_Hldg,_El_. 6 hep Use as in 9-2E-77 S. Kirker 841 , 6-24-77 E-42. PVC conduits 2E Trilling, AUW'131ai;, 584gG01 & IBC008 'damaced
                                                                                                                                                                                                                     #640 by:

ermit RePatr 7-13-77 S. Kirker j 642 T 27-YY AT TOFAC. Dwg . z - 61 TTI - 6. . DrillinNrial ATa in hanger -

          }                                                                Plf l                     saddle not traceable to the MTR.                                                                                                  Reject               10 6-78          R. Moray
 .: 'j                                Bli 3         ~6-27-77                                                     c-2. circumferential location of vertical sheaUhiiig out of +1P tolerance.                                                                                                Use as is              8-1-77              B. T. Cheek 844                                6-27-77                      _E-205.                                                                  Insulator pail on switchgear bus is broken y

i e i 845 ' 6-27-77 C-230 Two tickets with high air c ont e nt, pour nu mb e l U se As Is 8-11-77

                                                                                                  C(EU3. >7)c'                                  ~

li. T. Chgek 846 6-28'~T7~ 'M-TO4AC. Review of radiographic film records and voc. t J ]C Records reveal missing radiographic films. R ewo rk 7-28-77 J. W. Miller ( :-l11. Deep imperfection welded prior to dye penetrant l 8 4 6'29-77

  ,       .                                                                                                     ex a m in 5 ti o_n . Unit f21:ne r piaTe. AY'JI5u El . 638                                                               R ework         7-13-77           A. L. Boulden
848 6-30-77 ~C III-~~ Deep 1mperfFcTion werded prior to dye penetraiit J b@miiiition. Utiit #2 h ner pratu- 7\2 131 0 t.l . 670: Rework <- 13-77 .. L. Boulden
)'                                  349                                  6-30-77 C-230. Pour C(744.25)a', 17 yds of concrete placed witliTii-h air content s                                                                                                                                                                                                                                   use as is               8-25-77        D. L. Osborn 850                                   7-1-77                      C-38.                                                                  Documentation not received for ASTM A-490 bolts and nuts.                                                                                                                  Rework-Doc.              8-9-77            R. S. Morrow
}                              ' 8 51 ' d)                                 7-1-77 C-230. Pour CC(634.2)a', 6 cu yds concrete placed witl i                                                                                                                           7-15--77 D. L. osborn t                                                                                            high slump test results.                                                                                                      Use as is Telex.       _ g _,      _

7 Al-204. Valve installed backwards, M-6% Sht 15, 852 7-1-77 (, j @~FW~2 T.- - gework-

                                    ~

7-27-77 F. Mahala 85U5 [

                                                                                                                                                                                                                                                                           ~~

7-3-77 6 ga _gotdied while_insh1Lirig_hangerr. Aux Ble g y ,, 3, g , g_3g_77 i1. T. Cheek

' BM -~7:5-~77 gi-ts. yua n ty verit. Documentation Package not rec'd , .
          }                            _

j ior 4 gallons of Gacote Water Sealant - M 64 8 eject 7-19-77 J 1 R, Slifer r 855 ___7-7-77 jM-104A. Radiographic Reports not received for l Rework- 11-1;77 J. W. Mille r several pipe _ spools, i one:

          !                    856                                7-7-77                   M-204. Minimum wall thickness n 3t achieved. M-612,_
      ,,(                                                                                              Sht 1, FW//13 & 14. Unit #1 Dome Piping.                                                                                        ' Rework '         1-30--78            J. C. Huron 857;_                                                                                                                                                                                                                    , Telex. ,-8-/7
                                                                                                                                                                                                                                                         ~~
     /                   '

7-7-77 'A-41. Storage temperature of matejials cannot be U. I Cheek _ _ _ _ verified. >c Use as is o ;8-1-77 g B. T. Cheek J

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f LOG OF NONCONFORMANCE REPORTS '

                       @'                                         i 1                                                                                                                          '

a PROJF.;T NAME MUlland JOB NO. 7220 PAGE 67 2 3 4 6 S. 7 DATE NCR NCR NO. DATE NDNCONFORMANCE DESCRIPTION / REMARKS DISPO. Ct.OSED CLOSED BY 934 9-2-77 EW Bolts for Seismic CLable Tray supports do not Use as is Telex, 11-16-77 G. U. Brown j have traceability to ASTM A-307 or letter of Certificat ion - 11-22-77 G. W. Brown

q ~ -~~93 5 T~7-~77 F-3V91. Ueams delivered to Eie jobsste wtIh welds Reject .

9-21-77 P. DiCarlo.

  $]                                                    that showed indications of und         uutting, porosity.                                                                                                                Repair L                  936              9-7-77           M-104L I 1/31', x 3" bolts _IIeat code FM-99, some                                                                                                                      Reject 1           10-26-77          D. A. Delaney have cracks in nead, extending into shank.                          L 937                9-0-77         C-230.-__ Air _entrainment_of_concrftte_atpainLof place                                                                                                                        -

Tolex. 10--2L-77 M. Foote menLtoo_hjgh. A(Z02.25)b' use as is 10-29-77 B. T. Check

                   '933                9-3-77         C-210,_ Air _entra_1nment of concrete at noint of place-10-29-77          C. T. Cheek Use~as is i                                             ant _.too_hish.__CC(ED3)b' T6TeL 9-16' 77 L n . d. i s.on
  '{                 939                     8-77        M - 214. Yard piping runs are out of tolerance in
  • relation to siirvey hubs and specificatica requirements Use as 'is 10-4-77 K. A. Nilson fJ 9hD 9-8-77 M OhA r'S_pipo ri ttingn enr norvine Water pim 12-23-77 J. R. Slifer wro_dolivored_to_.the_jobsi.te_v/o_co +10to anc-pn nka ge > Doc.-Rework 961 9-8-77 .c.-20$__ wateratoplu_ cont._bldgminatc11ed mich that a iL_will_.not_ embed properly _In the Aur. Bldg. El 62B'6 Repair 11- 11 -7 7 '>
i. Foote 942 9-9-77, E-26. Cable reel, 5050' length was founcf damaged

{. on board truck. Re'jec t 12-15-77 D. C. Thompson

 ,i C-39. 4B pcs. ot (19 stock 76bar was deliver'Fd to thr-
                                                                                        -                                                                                                                                     Jse as is

( 77 [d jobsite with no MTR~s or any U ser's Test perlormed. R eject' 10-11-77 M. Donovan r 944  ;,y4,77 C-304.11-1 and II-2 embeds installed without proper Telex, 10-1 -77 'P. LiCarlo t- NDE examinations. Use as is 1121(3=77 A , t r. Boulden

      '              945                9- 14-77        F-22463. A307 fiolts not marked with Manufacturers 1_dentification mark.                                                                                                                                                 Use as is         2--27-78 '       _ D. Delaney
      ;                946;)              9-16-77     DWg. E-536,___Cendui_t_IEC012_ damaged by drilling the                                                                                                                       R epair                           S. Kirker

___ concrete. Aux._flldg ._Sl ab_EL_.599 ' 0" 12-22-77 947 9-17-77 _C-18.__Str.uctural_Jiteel_ Beams _ delivered to the 10-17-78 E. Dutton n

                                                                                                                                                                                                                                   ,epair O        _jobsite damaged.
      ,                948 g        9-19-77           S_p e c. C- 3 0 6. Rebar_c_u1_in_same face exceedinq al.lowable_Ilmtt,_ Cant. #2 Use as is          11-17-77           B. T. Check

,, 949 9-19-77 F-lZGll. Atten'p_ts_at_repaiting_1.ef t defec.ts in cold leg _pjpe restraint _ embeds. Repair 950 9-19-77 Fl-104A,_ Documentation not_te.ceived far_pjpg_sp.gols. lework-Doc. 12-15-77 fi. Donovan 951 9-20!77~ ~C-338. WalLthickness of weld neck flange is 0.299

                                                       .instea.d_of_0,375_as called _o_ut_by _dw ,

J gg5p fggggygog

                                                                                                                                                                                                                                                   ,..ue.u y'

M-305. G-321-D and QU311ty Verificf ion uoc. not reced Doc'-

            ~                           0-22-77
                                        ~

952~ $ foF 2" 5ch. 80 C5 Pipe . nevork 9-30-77 T1. 3 Donovan 4 -- i . .

G . . - . _ .n -

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Il LOG OF NONCONFORMANCE REPORTS b Ab E i

                                                                                                                            ~~ Midland
                                                                                                                                   ~

is

PROJECT NAME i

7220 e 72 JOB NO. PAGE i e 2 3 4 6 ' e 5 DATE NCR ( , g NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS , DisPO. CLOSED Ct_OSED BY E 1029 11-4-77 _Dwg. E-20-102-3. Installed weld neck flanges have E several defects. Unit #2-ET~~617' 635' Rework

                                                                                                                                                                                                                                       -3,.q_73          '_,L_gl cy,y
 .j{                J U3 0{~'-            11 77- U- O U. Air entratnment cfTotTUTere-too-hig,n or o. uv 3                                                ~ low, slump too high. F ou r CT774. > > a -                                                                                                                                                 8           3. Cheek use ao is      34; 73 I-1031,I               11-7-77       Dwg. C-140, C-2R5 linimum allowable distance Repair &       II-a ,_2-9 1      77 ~ ~KbgN, *oE
                                                     ~~for rebar too small. Aux. Bldg. Ei~~~6~4F 7 "                                                                                                                   Use As Is        12-19-77            D. L. Osborn
 %                 1037 3                11-7-77     _C-230. Air Entrajnment_qf._ concrete at point of                                                                                                                                       I-     U    [ 1. E. Foote 9                                                      placemeat_ ton _lpw                                                             Eopt.l(650n                                                                     Use As Is h                  1033               11-8-77        E PG-F- 10-8. Sant_ grit entered internals at Decay y                                    I i16         IIcat R emoval Pump Motor during sandlil sting. I                                                                                                                 Rework-1034                 11-8-77      .E-20._ReitLneck_ flanges._stor.agh__ coating worn off

{d3 and appearing of rust on matertal Rework 1-11-78 J .___Sp_ enc e U 1035 11-8-77 M .326._Eine_ hangers with unecnial leg lengths on' 1/4" Rework { \tA

                                                                                                                                                ~

i' welds u 2-613 13 an$l2-61[3-3-6 gnn nn in li 1036j 11-8-77 Dwgs. C-141, C-197. Existing dowels do not meet the Repair Delex l-11-73 S. Kirker y ~ the cover req'ists per dw9s. Aux. UTdg. L t. 614' I:4 1037 11-9-77 Dwg s . C - 14 0, C-285. Minimum allowable distance uso na in - _1_11-78 _ J1. _Eco te

                      "                                                                                                                                                                                               Repair          Telex. 11-1 L-77 R. K. Siple D

fo r_r.eba r_ina_s mall.__Aus_nl J g, El. 642'7" Use as is _12_12_77_ __B._T._ Cheek

      <.,           1038              11 9-77        C-2.                                        Dome tendon D301 is out ot' +T]/21' radial                                                                                           Telex. 11-9-77 B. T. Cheek y    -

loEHtion as catrEU 5ut by owg. unit #1 Use as is i 1039

  • 11-9-77 e

L-P_.__ Dome _ tendon _D224 h out_of + 14"_r.adiaL location-- Use asiis _ Telex. 11-9-77 B. T. Cheek as_ cal. led out_by_ dug. finit_#1 h 1040 11-9-77 Dwg.LL.98doncrete_ sani.tary_ drain _line_Jnstalle.d -

 '~.

4 3 '.9 "_h i g h e r__tha n_ cal. led _ou t_by_ dug . SILpump_ structure. Repair 10 26-78 S. Kirker {g 1041 11-9-77 M-20b__ Service _ damage _to_ spool _2GCB-16-SS13-2-1 '

 ,'?                   __

_d u r_in g _in s tal l atinnd arc _st rike) Std. Repair 11-28-77 C. Groat 1042 11-9-77 11-7_QLJ1ued_Jlcads installed in Cont. #2 floor with {yj, roncrete_ tightly _ adhered to ext, surfaces Rework 11-23-77 C. Groat 1043, 11-9-77 M=32L _BgrJ:611-1-10_. SS pfpe welded to hanger w/ 1 (A Rework 12-2-77 J. C. Huron y 1044 . 114-77 ap/2AC. E- proved._ Cagdoc,__ forms e__ reel for deljvered ii0771 (LC_ntogram. with crus.hed - 7-73 -73 J. R. Slife r

 ,q                                                  langing on 2 sides & cable _ damaged._._                                                                                          _._                           Use as le
 ,h .                1045 11 10-77     M - 2 04.                                                        30" Service water line. CS pipe spools.                                                           Doc.

I' )_ i wehieti_wlo_approvedJoe. forms for QC program .llepair 4 ( 1046 11-10-77 _Ha rl9e r._dw9._1 : 616 18.__J ia n g e r_16 - lif B C- 134:ll3 Rework i- J4 . _ damaged _during_ cons.truction. b ' 01;7 ' 11-10-77 Duga_C41 ,_C- 186.__Dowela_do _no t_ ire- Repair,

 /                                                jments, broken dowels. Equip pads.                                                                       qt_Aux.            cover       E _I.eT85'.                use as is         2-9-78               S.

g Kirker N

                          ~

r ' ~ - h*d i .- . n i' hI Gp Ih , -- LOG OF NONCONFORMANCE REPORTS ' r PROJECT NAMC _ Midland j~ ~~ JOB NO. p'i' ' 07220 l Q NCH NO. DATE 4 5 8 PAGE [ 1181 7 k 1-19-78 'C-231. NONCONFORMANCE DESCRIPTION / REMARKS DATE NCR Concrete Curing DISPO. CLOSED P 1182 hours of lov tempera 3re[ A total of 23 indeteuninate- CLOSED BY 1-19-78 E .Stdl ((,g g y Usg as is . 4  :- 19" Unid Henk Plangen. 3;3g_7g

  'g                                    1183 '-j Snefacen contain anratches,                                                                      3, y, rynr 1-18-78                 water _.fonha innian finnce- vnst.

C-.2.30. RB_#2_ Pen J ve Con _ Rework 1-1-78 f i 118h 1-19-71 6(6SLl7la'gretg_Strengil __ lt Concrete placed 10/18-77 failed _to_ ment _ required ntren<rth e 90 Maya. Use As Is Telex 2-6-7l

                                                                                                                                                                                                                        . 3-1-78 J. Slocumb S. Kirker m106AC_ER_8,_10_pc 's Carhon_ Steel Plate,_ quality                                                                                                                T. Lieb Doc. Revork

{5 1185 verification _documentatinn 'nnt received- *

  • 1-20-7h 1- 2-6-78 v3-$0B._ Prantured Vendor _vnldn & atiffener. Nine D.' Duff 1186 D l-23-78 endor_velda A 1_ stiffener fractured. 11-1-78' Dvs._C-159 -- h cu._yda_of_lmv' mir vaa_placea antniaePornnnnel_ Lock ___ J1epair J.C. Huron 1187 --

F 1-2h-78 Of_the_specified_11mita._ 1 639 n _ L M-30$_,__596 Pea 14" Sch 80. (*0') Random Lenghts. De as is 2-18-78: J. Moyers 1188 1-2h-78 __ _M$11_. received _atj obaile with_no Heat #'s legible Reject mark

                           ~
                                                                                   ;-23Q. 7 yds._of_L2_concreta failed +n                                                                    2ngs    .                         5-15-78             H. D. Foste r

_ B _90_ days. mont (sonn pai_ 1189 1-25-78 m127A. c(764 58h ' r Use as is 3-13-78 1190 1-30-78 vired_to operatara. G-3?lD formaTD tag:Lon_S/HJM-249,JH-25-LJM-24-ph

                                                                                                                                                                                               ' Doc                                              arqT. Lieb ;}

n-lht__ IIcusing o_f lanb55A_ Safeguard Room Unit Coolerincomninily .Rewo. rk Rework 6-1-78filleLoutD. Delaney 1191'! Il-31-78 dented Dwg. C- R8. & Punatured. Elen_.5601 3 0rth J_ ace Eagt 6,2 Repair' 17 '9" Pressurizer Lower Support Embed. Shown @ _ 6-5 E. Estes 1192 1-31-7 E20h. W_lQ'11h"J.__ chow j be 17'9" S. & 10' 01" East . felex I-10-78 M Fieldleld]L12_ $1sier_.noLqualified to the Repair h-10-70 L S. Kirker f 1193 2-1-78 q applicable Rework S. Kirker M-106.- _velding_ procedure.__A11x._Blds,_Elev. Wh' . F-lE-hl6.,6B7-01,851,978 & Phm-Q22. Use as is fl-26-78 -J. C. Huron 1194 Shon we U 2-1-78p _ .&106._. do_no.t meet accep_tance_nriieria of GA/QC_ procedure" gO)b se as is E-E=h61,666, & 97L_ ShopJelds do on taentev. 1195 2-1-78,Jg 10-13 _ . _ 1196 l' I Ji-21L__1D" SchedmB0_Seantehled Pice delivered to 1th_ acceptan i __ _ A Dm Rewort i-K. Deitz 2-1-78 jat site _ki/o !1TR for weld mat'l use_d,_radicaraILhiC _ film, ocje_ct v _h?10 - ^ i 12" Scit._.BLS5_ pipe _ delivered to the jobsito _ 11-3-78L- D. Delaneyt 1197 2-2--78 L752__Ro_Doctmentation_ Package _ Doc. received Rework for thet#c IIIILfor_we.ld 1 1198 lj. 2-2-78 servicc3ater Pump, -_ tag _f0E=75A. _ Dwc,_c-67 h ,Jonfli c t_v/dygs_C-h3h_a sd o_ placement of Doc. Rewor) -78 D. . ang EiroxcatfaI Et embojl - typ_e 3. Cont. #2, M

                                                                                                                                                                                                                                             ~

1199 2-2 '/8 ~ ()_ ;3-7.accordance Terminationswith requirements. an motor control ennters not inEl. 657'11" Use ~g Q' as is g h Use as-is . 3-28-78 D. Thompson _ it s 4 ____._i-~ -- _ _ . - - - - - " " ' , e

s' idah.A L_. - ham a - v nnu e. a - - - - - ' -- -- - - _ t* r i U il LOG OF NONCONFORMANCE REPORTS -

                            .? >                          '                                                                           07220                                                     a     83 b               y'                                             Midland                                                     1 PAGE y                                       PROJECT N AME                                                         JOB NO.

4 5 7

 ,-*                2                  3                                                                                                                              ' DATE NCR f9            NCR NO.               DATE NONCONFORMANCE DESCRIPTION / REMARKS                                                    DISPO.           CLOSED           CLOSED BY
 >4 L230- ednnvoie_high niumn at end of line_for pea                                                .: - ;;                             .

g 1238J 2-2h-78 cravel_ mix. . Pour _A(101)a'

                                                                                                                                    ~

Useasjis 'h-25-78 D.L. Osborn 1 G-20..__.Elsntrinalpenatmil_ons delivered to the .iobsite . i fi ,_1239 9-9h-78 L}nmagn ggig_gg 1.cgo p p yg Repair hp 1240 2-27m78 gg1 0bt meet criteria of-QA7QC Procedure UZADUb Rev. B Us$Saa is 2-2/-/8-~ F;24253. Nuclear Fjpe Pittings, Purchase Urder requires J 7 41 jy short radius eils,;long rad 1us were ceiiverdU, Reject- <-9 78 n. nurr 2-27-78 Dwg. C-695. Missing Slab Rebar in fuel transfer wall Revork TAlex h-3-70 F. Milsovic O 1242D pour to tt. 6*T7"-5" Use as is 4-6-78 D. L. Osborn p ,

                                'l 28~~78       C 231. Concrete Curing lemp. te1I be1ow 500 on I-                                       tr 4          7 243 J                                                                                                                            Use as is
                                                                                                                                                           ~

AT672;5)a' h-26-78 D.L. Osborn ( - 3 '2 78 EI233. Sleeve Embeds, the elongation or snear studs  ;

%            T244 do not meet requirdiirelits.                                                                  har                     3-9-78            J. Slifer i

722~~/u E T35. ZBC005-~3" PVCT61Tduit, was firled TTith gr6Irt-Mt ~~1245

+ !;                                            Aux--Slatr0 Elev--384
  • Reject 1-2h-78 -c. Brown 3-2-78 E-19AC. 15'W/Finverter ;2Y20) received on the T. 1246 jEbsite with 2 broken meters. Rework <-24-78 A.Mahnvich_'

ryh _ _ _ . M-106AC. E-ME-907 & 963 do not meet acceptance l; _ _ _ _1247 3-2-78 10-13-78 K. Deitz criteria, (weld size) Use as is

;!         - 1248 4                3-2-78        C-231. Cadweld, shooter not qualified to shoot
}'                                               verticals. Cont. #1 Refuelino Canal Walls                                                    Use as is                h-13-78           J. Milsovie VI 3-3-78        M-106KCTFR'713---delivered tii Standish Fab Shop NI             1249 uithout Quality Verification Documentation Pkg.                                                nac. Rewar] 3-17-78                     D. E. Duff if '

1250 3-6-78 M-1-32 Valves._in_Aur_ Bldg _ damaged _by_.cnnstruclian nework 8-22-78 L. Brown and_ concrete _11ebris_on_lhom. B. cheek p, 1251. 4 3-5-78 Dag :C-226 Deg_ Beam not_placed-per_ requirement-of Use as is 75-12~L8

                                                                                                                                                                       'J-28-70          D. Osborn

'G ! .C-?ll.__ Concrete _Curina- Aux _81dg. Slab 5 had a  :  ;  ; d - 1252 f; _ _ _ 3-3-78

                       '                          surface _ temperature _dron. MfiS9]P                                                           Use          as  is 1-16-.78           S. Kirker hli                12531] ,           3-3-78      _C-23L__foncrete_                        Curing _ Aux._ Wall 4 had a temperature     ~

N/A 3-8-78 S. Kirker in!

'?:                                             Ldrop'.__A(672J )a '

3-6-78 ! A-hlk Paint Storage, Temp. O_Stan i nb vnh'. shnp ranged _ Use as-is _3-22-78 a

f. ' '12$h ; '

I abovb that-calleci_out in spen- A nlno_below-E. Valentine i6 ' 'I 1255 3-6-78 L305.___the_dcaignation_af_acrylce_mting is not Use as'is h-5-78 R. Montreuil iE ! _s tamped _an_.ihe_ material. kI M-lohA-Ac. ~ npool m D-9-s631 L b e m n t nnni n . 1256 3-6-78 h.

        \                                       ;1gLB-10-S6_31-1-1 rust scale coverin                                     30% of int. sur.%ce ' nework

(.

n. :-. . . u . . ..,h...; . , __ _

g .'_ , p pa n

                                                                                                                                                                       , t .1 9..

I *M

      *L                                                                                                                   LOG OF NONCONFORMANCE REPORTS ",
                               $                                       i                                                                           3                                                       l             ,

l 9 PROJECT NAME Midland Jos no, 7220 PAGE 07

h. .
                .                2                 3                      ,,                                                      4                          . .
                                                                                                                                                             . p. -                         -

5 J' 6 DATE NCR "7 NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS { ,  ? DisPO. CLOSED C1.OsED BY f 13114 ~ . h-19-78 c-ph.~ Rlnica_Gatn 'T i f ting Plates requirna tn hp ARTf4-A3( ,J _, renelyed enI site ARTM-A283-73D. Use eas lis 22-78 s._Gol n et t 1315 h-19-78 D-20. Veld Neck I'lange. scratches on the machined t jf . . f: aurface of Wald neck flange 2Z-1ph. Use as is 6-2'78

  • F.' Rince H-Ll 6. Do6 Rework
           .-             1316           1-19-78 4                                Makeun             Pnmn                        Motora,  _ vnnaar   print  for    rump     V
     %                                                        Motorn call n for_heatera                                       +n  ha_h00vatta,0100valta             nrn inssiled)                "

s 1317 h-19-78 c-233 natc1LCover_mk Wh52 received @ the .iobsite with .

                                                                                                                                                                                                       ;              +-
       .a                                                      ona shonr ntud_ broken _off.                                                                               Rework                          7-28-78                 G. Yeisley.
     $;[                  1318            h-19-78             w g._C-186          Anchbr Bolts _for_HMC_ Equip. T/ Bolt                                                   Use as11 e.

S*cratNes"N[I[sk-EfebeNianges plus damage ' f< 1319 4-20-78 t6 C6iidHEtor insulat~ ion. (E-20) Rework h-28-78 F. Ringe

      ;g.

E-20, Scratches on the surface OT Weld Neck 1320 4-20-78 Flanges Rework (;-??-78 v. ninga

   )                       1321            1-21-78 4

J-lOL Anvillinrv/ local control Panels. not primed & fininhaa in nennrannne with specification. Doc. Rework Use as is $-26-78 D. Delanev

[y 1322 h-21-78 _ElOhA. Pipe _ Spools reneived at the jobaite chained ..  !
     ,.                                                      _down_with_CS nh, inn,resul ting in vnnt in tha spool n.                                                     Rowork                           8-9-78                n Envratt

,E i 1323 h-21 F-273SD,_._ Grade and process of manufacture is not , [ . legibly _atamped_on 61 pieces of .im_nu_ta. Reject' 5-18-78 R. Montreuil inu 132h 14-2h-78 I1-6h. Fmergency_Dieael Oil Storage Tanks - installed

                                                             . in_the_urnne location._2T-70A & 2T-78B..(lDCa.tions reverggd) Rework n                                6-5-78 i

4I ~ E. Estesi C-38. Ten (10) ASTM Ahh9 Bolts were received on site j[d 1325- 14-2$-78 without required markings. Reject 4-23-78 Pd iontreuil i6 C-30lj. "ndersized weld measurement on welded angle - !k g 1326 _l;-2$-78 iron conne : tion.  ! Rework iE a C- 231J 4_cadualds<_ shot _h , . . .- gi 1327-.1 4-25-78 _Aun_H1119._EL_678' i 25'E y_an_ of 9.4 unqualified line _.,shooier .Hase as is .5-19-78 J. Moyers fb3 1328 L-27-78 . C-30h.__011ps._t9_WQx17 Beam were welded and released : , ggeg 13 - !!f __.. from_Comba_. Shop _wl.thout 00 Documentation Verification or accen. 10-1'A 778 J. C. Ruron - ill- 1329 h-27-78 .INgw627 Welded platea_ vere _fabricatea in l i eu of bent _._ _ N :/ . , platna_withont _Erojent_approVQd_drBWinga. ' **: Es ,N/A -~ G-T-28 J. Huron _h-27-78 Dwg _c-153marq_ strike,1" hictuby_a" .long by 1/8" ^' i[E fj ~

                                                                                                                                                                                                 ~

1330 , ,

                                                              . deep _on_atruc tural_ beam _f672DL                                                                        Std. Repair _                  s$-9-78              .__J.._ Huron 9;                          lL          _-h-28-78             h g._C-695._2Incore lnatrumentation_ Tank _Suppor.ta                                                        Rework                            '

4

                                                     -        were_ fab rica t ed_in_ the_C ombo_ Shop . to, en_unc ontrolled_.sk atch.                                                                             -

i t. 1332 4-28-78 4 F-22282 1611_pca._9f_.3/h" liuts hav{ illegible y, , matting. - - _ Reject t. ( .i Qe- . lje t.? g ; 9

  'w.J                                                                                                                                                                                                                                  s,  . . ,

LOG OF NONCONFORMANCE REPORTS p .- 1 1 PROJECT NAME Midland JOB NO. 07220 s 90 PAGE 2 3 4 5 7 NCR NO. DATE DATE NCR

                                                             ~

NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1371 6-5-78 M-20h. F1neLHeatg_2Z2 - Edgn_or the rann on Flued Std.-Repair Head han an arc _ strike approx._d" vide r $/8" long & .050_ deep 1372. 6-$-78 M:20h.__SpaoL2CCB-10-S60h-1 The_hase_ metal of the Rewod _. sp ooLhan_been_ arc _a tr i ked ._ Cont._g2 1373 6-6-78 c-306._During_ relocation _oL2_ hangers 8-01[gc-50-H10 & Use as is __ 8-OHCC--51--HLseveraLof_the_of_the_ grouted _ holes had voj do.Aur. 10_12_78 S. 1(irker ! 137h _ _ _6-6-78. E-20. Cable __ Penetrations - Documentation _pkga_i_Qualif. cation j' _ _ Teat _have_nat_been_ received _for 12113, 12191 & 921519 Doc._Rewort ItqAM, S tock ASIE-Sec . NP_ Ma t ' l ._ P_Os_i squed_tq_ Suppli er 137$ 6-9-78 w/o Procuremont Inup. dept...ourvoy boing.ocoompliehod. Uoo. noj o _ 8-22-78 . . J. Sl i fer 1376 6-12-78 14-20. Cable _ Penetrations _- . llocumentation_and_Qualifica bien

                                                    --               - - _                                               -  Test have.not been_supplicLby_the_ vendor.                            D c. Rework 1377                              6-lh-78                                         _Dwg   C-96.___ Location _of_Eenatration - an-built does i
                                                                                                                            .not_ agree _with_dwg. Sarvice_Watnr pnmn structura.                  Use as is          6-21-78      _H, Kirker
1378 6-lh HI M-215 Valve Handwheel - G-321D & Quality Documentatio n for # 10S37_12" Handwheel has not been received. Doc. Reworl: -78 D. A. DelaneyT 1379 6--lh-78 M-132. Valve Handwheels - G-321D & Quality Documentati an f_or 2 ea._g_36hoj 12" Handwheelo_ bas nat_been_ received. ._ Doc _ _ILevorl: 7--W78 0. A. Delaney 1380 6-1$-78 n-305 2" Sch.__80___ASME SA-160_ Pipe - Pipe is not Reject traceable _to any_ certification _nupplied ann. to illegiblo_ marking.__

1381 6-1$-78 C-30$Jhree_g6.Rebar_were_culwi thin n vnaini ~ai ntanqn of_ ten _.fect_Aur. Bldg- _Use_as is 6-23278 _S. Kirker 1382 6-1$-78 RQAM, Stock _ASI& Sec._NP_ Mat'l. P0a_ issued I:n Rnpplier_ 4 _ _ _ . w/n_Erocurement_Insp._dep_t.__ survey being_ accomplished. Reject. - 8-22-78 J. Slifer 1383 6-1$-78 A--hl_ surface _ Temp _of_ steel _fe1Lbelow_ dew _poin+ Use as is requirement _of_$ _ Cont._L&_2_ _ Cont _g2_Incore_ Inst.m mnal _ __8-2h-78 _ ___G.__Yeisley

                                                                                                                                                                                                                                                           ~

5 ' 138h 6-19-78 ]=233 - F-30h3 __286_ nelson _ studs received without a nill _leat. Re.iect i 138$ 6-19-78 M-26831 - ARMF.LSL337_Clasal_ Plate - Qew #ied__NTR sent

__ loea_not_ agree _wlth PO _ Rework __7-478 K. Deitz 1386 6-20-78 2:231 - Un11_82_Cadweld loca_ tion _Recor_dtmisplaced. i .
                                                  '     ~

! 1387 6-22-78 E-20.___ Cable _ Penetrations - Doc._haa_not_been_ supplied _ Doc. Rework l on_ penetration 22103 _Sid_ Repair 3 l' 1388 . - 22-78 by__tha_ vendor._ Cable _chaffine/78 in Pour A(672 5)c'

                                                                                                                           .Cr230cconcrete_placed_3/23                         _       .         Use as   is failed to meet the min. compressive strength _ test @ 90_                              _7-2 478         T. Lieb
1389 _6-23-78 gayalewod oC.

O ha 0 233,_ Misc._EctaLunder_varioSo_Pe' anomalies noted in a review of ca  ; g! pigs.ve-numerous Use as is 8-17-78 H. Foster; 1

i_OG OF NONCONFORMANCE REPORTS i i PROJECT NAME Midland JOB NO. 07220 y _ PAGE 11_ _.__ 2 3 4 5 7 NCH NO. DATE DATE NCH NONCONFOHMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 1390 6-22-78 IQAM,_ Stock AsME-Sec._nv Mat'i po'n issued __to_. supplier _ w/9_ Proc uremen t_lnop ._Dep.t ._aurvey_being_accompi i ah nd ._ _Use as is 8-222 78 J. Slifer 1391 . 6-22-78 Fell. El ec . _Te s t _ Reper to_for_ Bat tery_Chargera_ do_nat_ 10-4-78 D. A. Delaney 1noludeJ)ocumentation_ required _by_ Specification. Doc. Rework 1392 6-22-78 Dwg._L750._ Cable _ Tray _Hauger ia notdnatalled_m.ccording , to the project _ approved detail. _Contninmnnt_gs _Use_ag_in__ 8-28-78 D. CuThompson 1393 6-22-78' Dwg._E-750._ Cablutay_.Eangers_do_nntJave_ vertical __

                                                           . legs _ ins talled__as ale tail _Dwg.Jontainmen t_!9                                                      Use_a a_la.__ 9-20-78  _             Ras 13914                          6-26-78           M-163AU_ _ Recirculating Air Cooling Uni tn - Mianing &
                                                          . illegible _ documentation _for_2VL56A_&_3                .

Doc. Rework 1395 6-26-78 M-10hA. Pipe _ Spool _2HCB-2-S611-3 7 - Hipple_la_nQt _ . _ _ _ _ _ _ velded_ to_18"_ elbow _aa_nhown_ln_ approved _ Vendor _Pront._ Ji/A 6-28-78 __J. Sli.fer 1396 6-27-78 li--ll710.__LMo tor __ Opera ted_ Valve a_d elivered in tha _j ob sile_with_an_ a n n nmn i a tion _of_ dirt /rus t/. loose _ screws , . Reject 1397 6-28-78 _C--203._ _Concrele_. Teat _CyHndera_E_tpred at nonconfonnins Use as is _ _ temperature._8 Tankn on_6/27/38 10-12-78 Thomas Lieb

                                                                                                                                                                    ^

1398 6-29-78 _ Dug._C-95.__ Anchor _Bolta_for_Eanels s_3 A mh are Repair 9-19-78 S. Gelnett _3"_off_ location._SWPS_@_658 D. Use as is 1399 6-30-78 _F-28915,_286$8,_287$9_NutaJLEnita_do_not_ meet mnWing. _reouirements. Rej.ect 7-20-78 R. A. Montreuil , 1400 7-6-78 ___ F-26720. Stock p_ipe rec'd with no G-321-D. Spool No

  • Trit put'into designated receTving area.

_Nonconformance__7-ll:7f IL_ D._FrMer i 1101 4 7-7-78 Ji-20ft . 1" Sch 160 SS Pipe - heat traceability missing due to imprgp_gr marking _of_2_ pes of_ pipe. _ Reject _S-7-78 ___C..Ccpat 11024 7-10-78 _L L17 Mon-mceipt_of Recieving_docu:nentation Doc.

                                                           . Decay Mon t Removal _Pumpa_1p60A_and_2P60B                                                             _ Rework.__. 7 2h-78                  . J. Slifer 114 03                            7-10-78        spec C-230         slump _@ mL rell above_rcontrement" Use as is      9-18-78             S. Gelnett Doc. supplied w 693 75)b' 1404                            7-13-78 of_    specification._Poura(Lrecriculating M-163AC.                                             Air Cooling Uh'i U issi C lli M i s _ Numbers vary.                                                                      Doc. Rework 1405                            7-13-78      M-163AC. Some documentation for recirculating air cooling units illegible, not traceable.                                                                   Doc. Rework 1406                             7-13-78     IE163AC._Jo_ Quality Verfication Documentation
received for recirculating air cooling _ units.
1407 7-14-78 Mr104A._Jncorrect_ amounts _of_ documentation rec'_d. '
_ _ _ _ _ _ _ __ for_ spool s _2ELBr12:5632-3:1_L0llBC:1-5618-1 2 Doc. Reworl: 8-1-78 M. Donovan 1408 7-17-78 C-230._ Sand. gradation _had _69% passir%'the_f 30_ sieve __

{' thereby exceeding allowable _ limit _by: 9%. _ Use as is 8-15-78 _ T. I,ieb_ i

                                                                   ~

J

       ---                                                                                                                                  -   *                                                              .,-. ,...~                    _ _ _ ._ _ ._. _                                       ,           , _ _ , _

g

  • n a i

b + -

    ]

LOG OF NONCONFORMANCE REPORTS a 5 ' ' '

                                                                                                                                    '                                                                       i PROJECT NAME                . Midland                                             ag                          '07220.:                                                 .

PAGE E, 2 3 , '4 f'S - 7

 'if         4                                                                                                                                                                                                                                                  .      DATE NCR '

NCH NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS l ._ , "DISPO.' > - CLOSED CLOSED BY Dwg. M mslocahd AnGor Bolts on sMce ga& - ,g g <,^, g/ 1409* 7-17-78 frame extensions. ' _ Repair- - ' P 1410 7-18-78 Ji-1.19. Nuclear Power Generation Division OA Hold _~

                                                                                                                                                                                                                                                        ;m                    '

d

                                                                                                                                                                                                                                                                                               '          ~

placed on C of C for Core Flooding Tank - IT-63A - Doo. Rework -  ! R 1411 i 7-18 M-118A. Numet aus documentation problems for main - r;< . . . 7 0 steam isolation valve.

  • nos'nework 7-18-78 . C-198.Rebar__ dowels _hroken_off_during installation of .

h M 1412 _foundatjDns_.f0ftsafeguards_ chilled water Dumps Repair U '1413 7-19 M-139aN mal i ty__verri nati nn mn _ nnt vnm re valva 10-4-78. R. floray Doc. Rework

.k                                                       1414          _7-19-78
                                                                                                                .      botnmed from_the... Vendor _on_RCIL12%
                                                                                                                       .C-24, _ G-321-D rec'd w/ motor operated lifting devices                                                                                                       t M                                                                                                                                                                                                                                                                        ..                ,

12

                                                                                                                       .has_retisions_that_ Vary from the_ specification.                                                                  moe. nnunrk 8-8-78                                          T. Christofferson R                                                                                                                      C 94, Use of D 1 Concrete in the Service Water                                                                                                                                           j          i p                                                      1415                      7-20 78                               Pump Structure                                                                          . -

Une nn in 9-1.78 _B[T. Cheek y 7 :21 78-- J 201. Cerfffication or compliance not available for

                                                   - 1416~

L TORT 51 Bbards. Doo. Rework 8-18 K. Deitz , 7~21 78~-- ~E;I9. Required documentRion is~ not available for i 1417 i [k __

                                                                                                                        'AC~ Power Suppliiis.                                                                                                hoo. Rework 9-15-78                                      K. Deitz
'/                                                                                  7-21-78 CZ233 Required-Documentation-4 not-available-for                                                             Doo~. Rework
  • 1h18 UPSshipment_ number _NESI-6837bn 8-h-78 R. Montreuil e 3 1h19 7-24-78 c-20&. Th"_ Aggregate _ failed to m at_ gradation' test T. Lieb 9
                                                                                                                                                                                                                                       . Uee as.is                  9-19-78
                                                                                                                       'M-lh.       Elen._Matnv Drivers /Aur. FeedWater_Eumpa RAInmi                                                       n i                                                    lh20                    7-2h-78                                                                                                                                                              g.]t gilt vr lease-                                                              '

i y .1h21 7-25-78 calculati nna havn not_been suppliaa in Project _priar_ :tn _M 10h.___ Missing _1)ocr.nenta. tion _for_Enbricated_Eipe a rmen l% 9-29-78 R. Moray

h 2HCB-$0-361h-3-1. ' Rework
.-                                                       1h22                     7-2$-78                              _CHDM'S pnnition Tndicatnr'n - Humidi_ty_of_atorpe                                                                        . .

_. area _to high: making _qnnli ty_ nr itomn indateminata. .'t . 7-25-78 x . w. . ! @@k: 1h23 ! c _.30_h. wireway _suppert_was_fabricatea vi thout +ha naa  ; ~ pf a design drawing.__Eloya_6h6 Aur. 'N/A Oi l M-10hA. i 1h2h 7-25-78 Rnon1 9 TmC-$h-61h 1 1 A Unl1 thinknesa in _ U"e(As,Is 10-17-78 J. Hamler if less than binimnm allnvable_i,hickness. Elev= 60'0 271 i% 1h2$ 7-2$-78 Jr229. Temperatura. Switch._Thermovalla wm hns nn+ ." M " - ' I M, ~ _been certified _ by_2nat'l manufac tnva n a_.rean i rna _ -N/AJ C 7-26-78. J. Slifer !$ 1426 /-26~78_ FPG -F1-70. Waterstop_in_ storage area no't cqycred - ..

                                                                                                                                                                                                                                            . Reject' ilk                                                                                  7-26-78 exposed to_ direct _Synlinht                                                                                                                                          .

M- theaame_.s.111e_as__ -

liij A1.lL_Eump _ s Oc tufcayJit fl ug2e ._ Rem . flan gehn,P]nrA2P 60A '

_ t h eJo t o r_co u pling- Reject' Bi22-78 'J . ' Slifer

                                                    -1427 @ .

ji _ u _ _ _ _ _ _ _ _ _ _ - _ _ - _ _ _ _ _ _ _ _ - - _ - - - _ _ - - _ _ - _ _ _ - - _ _ _ _ - _ _ _ _ . . _ - _ _ _ _ _ - _ _ -

Ylb;,q'- ,

                                                                                                                                                                                                                                                                                ~

O.] t*

        $n' :     '

tyf i . y LOG OF NONCONFORMANCE REPORTS - j j,

k. ' s a ff' . . .

i ' PROJECT NAME Midland JOB NO. 22N " N? PAGE 93 S I ' 6 f 2 3 ' 4 . s

                                                                                                                                                                                                                                                                                     '5
                                                                                                                                                                                                                                                                                             *?

DATE NCR 7 i p' ~ e NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKSJ' ' N DISPO. CLOSED- CLOSED BY y. Dwg d 8hB. n6 vin.5_Henhaninal Tnnerta vare' installed E 11142 8 7-26-78 ,- ,n

                                                                                                                                                                                                                                                                        'Use'as is-                  9-26-78 exceeding the 6" tolerance.                                                                                                                                                                                                                                   P. VanderVeer lh29             7-26-78            M-10hA. P3pe_Spnols - 2COh9h-S60h-h-3 radiographie                                                                                                                                                  Doc. Rework                         '

[(;, _evnmi na ti nn not_ performed,_9CnA16 n613-9-9 spool. dentcd.: sta _ Depn ir 1h30 7-26-78 E-10hL_Quali ty_Yerincation_ Documentation sent is ik F lh31 7-27-78 indnlt erminate.(_2_Spooln _) A-23) . Block l all //18 - Vaa_found with a dw nurrann

                                                                                             ~                                                                                                                                              '
                                                                                                                                                                                                                                                    \

N/A - 7-31-78 _ M.' Donovan 1 Elev. 6$9'  ? Use'as is 8-30-78 S. Kirker 7-2ff -78 E-iOhA. Pipe _Spdol ]UC h 19-R612-6-h - Ho Documentatirn Reject h> g. 1143 2

                                                            . received fnv repair work dotle runt on the nyterior of pipo-

[ l F 19%C. 3 Nuclear Service Valves - Documentation ikgs 1133 7-28-78 .i .

O                         4
                                                            .contain illegibin A untraceable _ documentation.                                                                                                                                                             Doc. Rework                       i
            )                                                                                                                                                                                                                                                                                                                                              '

s lh3h 7-28-78 _ J--256AC. Muclene Rervic'e Solennid_Yalrea_ nnnumontati on missing-cleaning _ verification report - Doc Rework 8-18 78 n. unirnny 3-7AC - Motcr _ Control _ Center,_MCC-2B23 Sec.tione 1.2. 32_ Rework [M l lh35 7-28-78 '% A & $_waa_ delivered _to_the_johaite wi.th the top _CIMalE d.

     $                     lh36            7-31-78            Dwg. C-99. AWS W16x55 Beams & Stiffners - Welded withoLt-a Fit un inspeniipnl. Scr.Jater_ Pump _Strue. R1 ey_63! ' Use as is 8-7-78                                                                                                                                                                               _J., C. Huron j [.
      .                   Ih37             7-31-78           m19$c. 9 6" une-GT-DL_Yalven - Antun1 horn of annh

_ valve _does_not ngree._wi th that call ed out _by_yondor Tug . Re.iec t 9-21-78 J. Slifer jPg _ M-20h._nange_Connectiona_-llangen_wern_lorqued up ! 8., . Ih38 7-31-78 (16 : _vilhout_thn une of a i nhvi aant.. H/A 9-8-78 L. Brown' 1 k' 9'< lh39 _7-31-78 X-305,_ Certification _ attached _to_Alhart_Eine_ Letter _does not indicate _applicablo adannanm of 111e_coan. Doc. Rework

  • k n-10hA_ Tl1 egiblo _ nr damnged Onda natn Report nnd TW' crinnall Doc. Rowork- 8-25-78,' K. Deitz l hh0. _7231_7R associated recnrds

!J ff (FSUM-OHCC=72m1 __ Socket _ueld_made_withoutnn TR m i ++en U i ; -

[4 1Ih1___ _7,3h78 l or_a_WR-f>_ovident
10-h-78 R. Heron f

B AM,_ Stock _ASME-Gec 11F_ Eat'l' PO's' iDaued to Supplier i. II412l 7-31-78 9j v o_Procurem_ent_Insp._31ent._suryev being acampliched. 'Use as is 8-2h-78 J. Slifer i Ii

                                        .___.8-1-78___. .J-R$6AQ.JLue_ lear Servicq_ SQlan91d Vahes - CleaninR i                      . _ _ - 4_lhl 3                              _                                                                                                                                                                                                                ,                                                                     i h[= -)!                                         .

Verification _Heporte_2mt_ included in Doa.' Pkg. Doc. R'ework 9-13-78 D. Delaney Q' lhhh _ 8-1-78, 1:22282._3/h" x_h"_ani_5/8" x 2 3/h_ stud noi ts - nva - ..g (.

2atamped_with_the_ wrong _ heat _ code- Doc Rework
q lh45 _3-1-78 i?-28350,__B_pca._of_la" r l'-6" r l'-h" swim vinten -- .

i k i Gertified_ Material __Teot_Renarta_ vere _nat recoived. Doci Rework j 1h!46 8-1-78 7-20055._ - 9-28-78 g_  : nark 1ny]2 pea _sslutn crade_BE;_@nn no* =adt Re3ect n. Mon $reuil g{/-( ym-, _ _m ___ __s___ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . . _ _ . . _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ . _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ ___

J  : c

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                                                                                                                                                                                                                                                                                          ^

T - - i LOG OF NONCONFORMANCE REPORTS 1. 4 ~~

        .-{     -                                                   '              -
3. , [ t .
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                                                                                                                                                                                                                                                                                  ~l PROJECT NAME                Hidland                                                             ;og go, '                                                            ' 07220'.                                          -

PAGE N I ff F 2 3 y

  • 4 ,. f' '

8

                                                                                                                                                                                                                                                                                                                                  , 7 NCR NO.             DATE f   ! DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS..                                                                                                                                     .- DISPO. '                   . CLOSED             CLOSED BY 1hid               8-1-78          .F-3107. ' Piece mark numbers are not visible on material                                                                                                                                 C                              .

p HPS Ship? tent number NPSI-68h5 & NPSI-68h2 Re d 9-1-78, R. Montreuil h;5 1kho 8-2-78 ipee. C-231. ACI-%7 - Formwork for concrete constructed  ; Rework & U se as is y alch- that concrele_in_not poured to correct dim. 672'6 ta 693'6 r 14h9 8-2-78 L18AO- Foundation Equip. for Emnr._ Diesel Gen. - fillhtqseagis teldni'a411vern.1 hnya unanvnt en ingn A thennta. hnanrnutiin d AtRework 2$-78 J.R. Slifer [e$ lh50 8-2-78 ?I-10@C. Eipe_ Hangers EMn-060-01. No Ouality Verification - E __._ Documentation _ received _on_aite for this material. Doc. Rework 9-1-78 R. Montreuil 4 1451 8-3-78 J-256Aci nuclear' service _ solenoid _Yalves - cleanine- ~ Veri finali.on_Reporta were_not innluana in Tinn _ pkg_ Doc. Rework 9-1348 D. Delaney 1

h:0 1h52 3-2-78 EQAM,_ Stank ARW-Roc. MP Mat'l PO'n insuna in supnifer k v/n Procuromont Tnsp _ Dept nnrvny haing annomplishad _ Use as.is 8-22-78 J. Slifer ky
                         'lh$3' '              8-2-78          C-231. Form Removal - Tank _ Farm Pontor fomn for the
                                                               .second +nnk fam footpr vern hrnkan uhila vnmoving prnvinun fnm n .

Use as is 8-25-78 8-11-78 , A_ cheek'

     .                    lh54                 8-3-78          .c-231. concrete _ curing - 3' of_famwork a construction Use.as is
     %p            .                                           Joint _(,_pouraJh & 4 ) vera_atrippna aftnr 9h honrn. Tank Pn m                                                                                                                                                      8-23-78              S.Kirkelr f M 1h$$                 8-3-78         E204         vield_ Veld _//18,_Dwg._11 A1R nh. 1 unn unland nn
                                                              . without_inapection by FWE or OC&__SW Bldg. El. 623' Rowork 8-30-78
3. Daly C 1h56 8-3-78 JSK-ElHRC-h96-? - Yard Piping-Diesel _. Gen. Return Line_ Rework
     $f;
                                                          ..has_heen_ bent _A la not in nonnwhnen with ihn avg._ Teat #976                                                                                                                                                        8-lh-7_8              _L. Brown h                       Ih57             6-3-78           E-H7Ac1__Yalyg_6"-EBB-G'F-1Mo-3171A-RP. Shop Inapector did_.not niga_page_one_of_EornLGr321-D._(_ Item J L 1 I T                                                                                                                                                                                                                                         Doc. Rework                        8-7-78           L__Slifer E-h?/ c-104 Prpnnnion anchora not installed with k.0j                  lh50               0-h-70      . reqd rna himamant-

,g 1h59 8-h-78 M-10hA. 2 Spools. IELB-9-S631-1-9, 2ELB-3-S639-13-1, Rework V delivered _to_aile with no dessicant/ rust scale. (( 1h60 8-8-78 J-256.' Valven. No cleaning _Yerification Report was includha in the documentation _pkg. DOC. Rework .. .Q iy 1461 8--7-78 E lhAc. Turbine _Drivern_for Aun_Zaedvater_ h mps 1Po6I < Q & 2P06B. Doc ukes & Form G-121D 'do not agree. Do'c. Rewor) .10f17-78 T. Christofferson M' , lh62 6-8-78 _m61dakeup Fi1 tern & Spare Pilter cartridces - Misc. q, 1I Documeniaf:i nn prnhlnma, nn vnaingraphin fi1m vnnaivna1 Doc.' Rework Q-.24-78 _ D. Delanev 1 1h63 8-8-78 s 1061c- Pipa_JIanger_657=hh=10_la_requirna in:he_ painted .. . {Ed , in_acenwhnna utet_spnn--vc-h9, Mat'l vnnnivna unpnintoa . Rework-i65 Ih6h 8-9-78. ,J-3103 Struc._ Steel _ Beams - dalivered to tha jobsite .

     !?                                                   Uth_re--entrant col er11 Supply Linescut _past the_noi                                                                                      no                                            Reject i@!                         Ih63 _             9-78     Y                                0                                                              St_of_tanScienk ave pen                                                                        -                         ,

j {i _ fw-20h.!Emer. elded" at!.achmenta Dimfor which mat'] cert, has not beert furnished, - O , M . _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ -

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LOG OF NONCONFORMANCE REPORTS--,i . - (~ 4;. . lin  % i i (y ' 1 Midland JOB No. 9

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                                                                                                                              '07220 W                             ,-

PAGE

                                                                                                                                                                                                                       '93 j                                               PROJECT NAME                                                                                                               '

h[ 2 3 , 4 4 t-3'i+542' "' DATE NCR 8 7 < 9 DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY NCR NO. , {q - lh66 8-10-78 .J 90h 'sainmin Tnntrument Rank tagging of rack

                                                                                                                                                                                                    'J.'Slifer i   f                                                11oca_nnthgree_viihJechtel_IMg. J-191,(panel 20166) i                     Rework                                     9-8-78'
   ?                1h67           8-10-78          J-20h. Differential Preggure_trangmitter - Non-0                         Rejectr, documentation van delivered _. (IT/P-21Q7A_&_2LT-2207A)                   Doc. Rework ff;,          ._

M-305.' Material received against M-305 without the - gp ReNot: y 1 1468 8-114-7 8 3 quired traceability. \ 8-lh T-2618?. P pca_21" lA CS Elbows - manufactures name ,

'k                    lh69 and_ heat number _are_illegihle.                                     _ Reject-                                                       .

h M 1 Reactor _ coolant _Eump_ Motor F1vvheel - Data pke Doc. Rework d Ih70 6-1h-78 does_nnt havo n nigned B A V_MM D cert. of Conformance, C y-18375,. Deformed Bar Anchorgudp_ pot meet min _.tenn11 p 8-15-78 s . 1h71 Use as-is 9-13-78 T. Christofferson

                                                     .atrength ncnording_to documentation _reneived.
   .@                                                                                                             11 9-M-n7An. nuclear Rerrine_Jalyca_ _Itema_! 11 1:
   !J;j               1h72            8-16 78                                                                                 Doc. Rework i
   .?                                                 .11 3, 19- 1 have_ numerous _documentetinn-problems.

E-27833.__ Zone GA Rip Rap _ mat'l received _on_ ticket- l

   $rt                Ih73            8-15-78                                                                              - Reject                                     9-27-78                      R. Montreuil
                                                      #_773&9doea_not_ ment _siza_requivamant en11oa cut by PC hi?                                                M-lP90._ Numerous documentation problems on Valve                        .

[' lh?h 8-17-78 Doc.Eevork , s/n_$20$-?1-1-9,_lD"HCB-GT-DRL hH 1147$ . 8-17-78 M-lE$C._Rumeroua_ Doc,_Drnblems on valves s/n 6205 , . 1 - 1,2,i 3 ,1. Doc. Rework ]

   %                                  8-17-78         M-12$0- 1: Valves mi nning repair verif. reports,_paini
, ((:;                11476

_ finking _off_ valve operator,_ hen t nhnrta nnt logible/ trac na Dofit eRevd p' 8-17-78 M-H7AC_ Doc _probleate nn 9 vlavea p /n_14639 1 bl-99 A Doc Rework. n lh77 ,y __h632 16-1 91p I: valves a/n !!632 13 1 Rework' 7 f'G lh78 8-17-78 M-ll7AC noc_problom, 88,89'87 nn E-28352. Mainstrenm Annhors & Restraint _Supparts 1 mn noun *

,b,                     1h79          8-17-78                                                                                                                    ,

l 2eamaMelivered to johnite viih_numeroun Doc. problema, _Hevork Il? _ can Primnry An nvaakar - Relative humidi_ty_at_vhich m j ~ 1 hd lh80 8-18-78 '

                                                                                                                                                        %" ' '.                   #               ^

i Ll . uni.ta_were stored exceeded _60% renuirement. i lh81 8-21-78 .DwgiC-kl6. Thbeda 601-3-12 & 601-3-13 were inatalled_ Use AS Is- 10-13-78 P. Vanderveer

'm.I _ont_nf_Dwgdealgn_elev-
bw.

Civil 00 (Survey) Settlement in the-Diesel Generator s ~ lh82 iS _ 78 f Soundatinna h pcsank_Structurn 6" Schi_]O Teen. - Heat # on Certified ;g_pg_73 M. Donovan

ff lh83 6-21-78 ,M-215 _

lNm dcea._not_ agree _viih that stamp.ed on Vipe. D'oo. Rework 4 R 4215.--_6_pos_121LFlanges_ _ Form -

                                                                                                                         ~

_G-321D-was-not_ .. Doc Rework .8-31-78

 ! [~ ;                                8-21-78                                                                                                                                                            T.          Christof:

lh 8h' included _on_.dgpumentation ukg. U.b . _ _ li.<.r ,- l. . o

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                                                                                                               ,      . - - - , - _ , . _ ~ . -                                         -.

li . t . LOG OF NONCONFORM ANCE REPORTS m

                                                                                                                                         .      n                       .

PROJECT NAME Midland ggg go, ' 07220 ai d' - PAGE 96 l 2 3 . 4 '5 ' 7

   /                                            ,                     .                                            -   ~

DATE NCR

    ;             NCR NO.         DATE                        NONCONFORMANCE DESCRIPTION / HEMARKS DISPOT                      CLOSED             CLOSED BY 118$

4 8-21-78 M-10hAn. 2 ?v. .i. yns the in,3" vi rugo corrett_ - vnm n-391n nant ui u, ma terInl form. ~ Doc. Rework 9 19-78 M. nonnynn 11486 8-21-78 C-231. Form Renloval - forms were_ removed after tha f..s 2h_ hour time' period._(Ecur._f_.DG(f162.)di) Use as is 9-8-78 E. Dutton

  • 1h87 8-22-78 F-21695. ARME Fit 11nga._H2_HTR_Inceived. Fom_M4-1. * . .

Data _Reportaequired - (NM-9 nent) \ Doo. Rework , lh88 8-23-78. _E-29536 a Nelson Studs - material delivered to the '

                                             .joh0 it2_ylilLD9._Qtiglity VerifigAtion Docu_mgntation.                 Doc.iRework 8-29-78"                                 __H._ Donovan-
                 -l! 89 4         8-23-78       11-1.8." Flywheel fo'r RC Pump Motor - Documentation                           ,                                       _
                                             .discrepanclea.                                                          Doc. Rework lh90        8-23-78       11-1 8. Emergency Diesel Generators - No radiographic                 Doc.Revork film _ van _supDlled_vith_the_ Quality Doc. pkga./yrgng_rgpder sh_egt.                                          10-20-78         J. Slifer 1149 1      8-2h-78       E-$32,__2ACO2h 3" PVC_Qonduit hes been damaged by                        Renair                                                                 i drilling the_ concrete _alah_for_ anchors under 2D15.Elev. 6 111.                                            9-27-78            A.H. Lobrovich~

lh92 6-2h-78 E-10 LAC. i Spaol_lRG-1-S638-13 radiographic  ! inspection report _does_not_agren_viih_ spool _receiYnd. Doc. Rework 9-26-78 J.L. Grayj lh93 8-2h-78 J-2731a. 10_pc.'s 6" Ells - Pom G-321D_vas not completed -' . in nennvannne uith "Rupplier Rnty Tnntructionn" Doc. Rework 9-5-78 2. L. Gray ll49h 8-2h-78 J-2Dl._ Main _ Control _Boarda - seperation criteria ..

                                          . not_ meet fnv panel inlk-                                                        '
                                                                                                                                 -                                                    i Ih95        8-25-78       . Dug._c-66fL sininless_ steel Embeda_placed in concrele_                                                                               '

uith_ improper _ size _ embeds Cont._89 R1nh Elev. 619'6e Use as in. 9-26-78 S. Kirker 1h96 8-25-78 1-27310. Ping _Eittings - Foral G-121D was not completed _ liLaccordance_Miih_" Supplier Entry _ Instructions" Doc. Rework 10-20-78 .J. Slifer lh97 8-28-78 E-230. . Low Air Entrainment - Aur. Bldg. Roof Deck Pour ..

                                             '.'$C" hna a tataLof_.lhen_yd_placed_wi_titlgu air. A(_70L$h)E Useasi s 10-30-78       S. Kirker 11498       8-28-78       E-305.___contenry in requirements _.seraval i ncati onn
                                                                                                                                                          $10-23-78               Kirker Jurin innen thnn mny- barn _ cut.        Anr. Bl a c.                                             '
                                                                                                                                                                              ~5.
                                                                                               ~

1199 4 8-30-78 n--Poh. spnol pieca_3ccB-94-s610-1-4 has depressions > "

                                                                                                                         . Repair,;

reani ting in_ minimum vall_thicknean. ' t 1500 8-30-78 M-20h. Two Spools - lHCB-lh-612-6-2 & 2HCB-lh-613-6-1, y , j Wall __thickU9HR_120D_thap minimum allovable.. "^ 1501 ~8

                                            .u-305.__ Nuclear _ Pipe _ Fittings - Material _is not certified Do$. Rework l0-3 178 '

D, Deleany t _ 78 to. .Q2rreat_ASIE_C9de,_fz--32]D & C of C_ref.Lincorrect sp en.

 ,           _ _ _ 1502      8-30-78        .M-305.__319'8" of 1" Sch._80 Pipe _ _Eipe han inqg                        Reject:

'1 _ internal _ntat_caverage. +' '

f _ 1503 8-30-78 A20._Ecriable_ Chain _ Tension-In -

L Q &_cuality verification Doc. recegQ7._No Form G-3211l.,. _noc; Rework p 9_ih-78 n.@Deianey a' s . . .

[

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p LOG OF NONCONFORMANCE REPORTS . D" - ~,

t i L A i ' f' PROJE T NAME Midland 7220  ;,

. " JOB NO. ' 3 PAGE 97
                                                                                                                                                                       ~8     '

N~ 2 3 1 ., 4 ?S- 7 , 3 * ' , -

                                                                                                                             , m.,2.-                            DATE NCR j!{             ~ NCR NO.       DATE              .:-.        : NONCONFORMANCE DESCRIPTION / REMARKS               '

[ DISPD. CLOSED- CLOSED BY [ 1504 6-30-7,8 E MI ' M ontrinn1 enblo Fnnatrationn - Don. pkes & L . -

                                                                                                                                  ,,f, 3
   . h c.'                                      Qualification Teat have_not_been_ supplied by vendor.                  " Doo.' Rework                                                          I k~
                                                                                                                                          ~
                       '1505-     8-30-78       rield veld _d17R2-- Dwg. M612 sh 8 was excavatea &               -

i Eh _ rewelded w/n the_El. 00_being inaued to the field. Use Ae'Is 11-3-78 J. C. Huron' 1506 8-31-78 ll-6h- h argency__Dinan1 nil nny Tank - noc _pkgn  ! q. ,i j ,g ' .contnin i11 ogible MTn ' n ; neat _numbar ainnrepancica. Doo.. Rework k 1507 8-31-78 2-975- Onhinnta, FnTineered Rnfety Tnolation Ryn - "

                                                                                                                                   . w . .. y
      $U                1508    9-1-78 Eundroua_Documonintion_problema Aur- B1dg_Levei 15h
  • l-29237 Wide Flange _ Beam - One Beam, Heat # ID6h7 Doc'. Rework d _ments_mnithnv yield _nor_ tensile requirementa- i
     '1                 1509      9-1-78         P-29202-         14" Ahh9 Rod - Material is not marked /

, h h4 1510 9-1-78 _ corti fi na MTR ' n do not show_ required chnminni resultn. Rework C-2h- R1nico Gates / Stem Gulden - Stem Guides received. Reject. 9-12-78 J. Slifer' j %i 11-6-78 C,Gwinn _fnr n%91 a A n ara nat envrnet nire_ i 'ilfi7 1511 .9-1-78 c-2h. sluice _catee/atem Guiden - Rtom Guidna received _ Rework-

   -Qj                                         _fnv n%96 ann x n nva nat_cnrront ai za-                                                                           11-6-78             C. Gwinn 1512     9-1-78       J-201         Cable Rieers - No Ouality Verification

[@y/j ,Documon tn ti nn hn n heon vonnived. , . -o.Rewd i 1$13 9-1.-78 E-22pB9- Rtna no lta-w/2 nuta - Ifaterini received D6 hd~ 'y W l$lk 9-6-78

                                               .viih_no_G-=391D nr onal i ty vnvi fi nnti nn nocumentati on._

c 1pB- Omi tted Rehar in tha hnitom mat of ihn' ' h' . " Ring _Wn11 " footer. Pnnk Fam,_Tnnk # PT 6Q. Std. Repair 9-19-78 S. Gelnett l$15 9-6-78 _C-38hl Strun- hbedn - vera_morea nna avn ont of * - I [' 1$16 9-6-78 tninrnnce nn- Ren- Rhiela ynll-a 683'. V. Rnn- Rhiold L20h FRK %21mC-3-.1 - T,ine_han been bent __ Insulting lJall 0 68$' 9-13-78 P..Vander Veer ![05 in_a_apprnv- 2 angree_permannnt_ sat.-

                                                                                                                   ~

Use:as is. 10-13-78 L. Brown

>      o;~

M-20li Min Wall Thickness is riot in accordance with - Rework

  • I f' 1517 9-6-78 reauirements. I r:
!                       1518      9-7-78      x-611e$           ww_#38 nooL Pasa_waa_was_wnlana with n purge 1                   -                                                               .
 !hh                                          gan    flow rate _of I $! CPR (10-15 CFH required)                                          "
$g l$19 9-7-78 , L611 nht_7 Fieldwelds #11 & 12 --Welder _no.t_ qualified 4
                                                                                                                               ~

Use as is. lQ

                                                                                                                                                                     -              4 for ihn thinknean_of the ma'erial      t     welded. Aur 604, ,.

If 1520 9-6-78 J-275AC,_. Analog I3dlatQra_ _G 321D fomo'were not W.w*

]f ((

j 1521 9-6-70 "ecciYed. . J_207An- hgineered_ Safety _Featurnn AYtnation Syn - Doc. Rework Doc. Rework 10-19-78 J. Slifer. Panala_painte(incorrect color /Elec _ Tea.t Reports not 'racd '. lrf{k '. 1522 - 9-7-7d $10% 6" 90__L/R mbovn - Document ion _&fMarking_ _ . O.' " ' 10-2-78 - jproblems ' po'c . Rework l L. Brow-h

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    .'?]-                                          ,                       t.OG OF NONCONFORMANCE R$ PORTS                                                                 ~.
                                                                    ' ~ ~

1 5 PROJEC'T N AME Midland JOB NO. j 07220 ~' p ,' .,.

                                                                                                                                                                                  ~b PAGE W                                                                                                                                                                                        =-

2 3 4 e ' S . 7

                                                                                                                               ' .c                     DATE NCR NCR NO.        DATE                 .

NONCONFORMANCE DESCRIPTION / REMARKS -

                                                                                                                                   ~

DISPO.~ CLOSED CLOSED BY [.I 1523 9-8-78 .T-901 - #10 A #11! AVG _ wire - c-391D romn were not ' Doc. Rework 10-4-74 D. Delaney g _reneiyed from the vendor. - QI 1i2h 9-11-78 l-1631 60 Pen._Sta-Kon Teminals - Quality Verificaticab N/A 16 J)ocumontatinn han nnt been_recelynd from the vendor. Doc. . R e'wo -k 5 1525 9-11-78 A 3135 Tuhatrank - Material _ Cert._nf_ Compliance I  ; ... .. , I i hna not_been reneived rnm the_ vendor. I . Doc. Rework 9-14-78 D. Delaney 9-u-78 Aloha.__. Random _Lengtha - NumerQua_DQgumentation 1526 Reject _problema._.(J2h & 3" sS sA 319 material) ' h@k 1$27 9-9-78 A206. Pownv nircuit_3reaker - Center _contaato : i Repair 10-5-78 A.M. l.obrovich J. ._cxcead +ha requi rementa_apec i fi ed in TTR innt ITi-8.2J-2E

   !?.         1528           9-11-78         ance m607.__ Pull Tiores_'[ype Unma l A - Condui.ta_have-- Repair                                                                       .

S .uater ' i n them i Rnv 9AT3h9 in ntarting tn vnat- Anr. %(88 k 1529 9-12-78 _J-60A.Juclear_ Service Solenoid _yalves - valves are_nc tv . H/A- - 9-18-78 h mn*ad wi th pressurn n1 nan on tha body _na_ren'd by spec .- K. Deitz f1 9-12-78 F-2812A concentric _ Reducers - No fom G-321D was 1530 Doc Rework 9-13-78 J.R. Slifer V, received._ (, 1$31 9-12-78 - F-313A Swagelock Fittingn - Wrongley _of c-391D form p d 1$32 9-12-78 receivedan nortificatn ne ennenmanco roceive a_ E-20h. Pipe _ Component - Iine 10"-21me-109._has _been DOC *: Rework

                                                                                                                         , Rework 9-28-78         M. Donovan

(' il ; ' 9-lh-78 _inntn11 od ui th no trnceable identification._ Unit _//2_607 '6"' P-27h26 6" x 4" x 3/8" x 20' Angle - Material was Doc.' Rework 1533 . k receivea vith no_ mill teat _ report. 10-17-78 C. 'Gwinn b 153h 9-1h-78 M-1.3. Flvyheel_fgr_ Reactor' Coolant Pump Motors - Humnroun documentalian problems. 2P51A & 2P51B 4 ' 'f ! Doc. Rework

  %            1535           9-lh-78        L20 - Elenu. cable _Ienetrations - oualification Test                                                             -
  !l                             -

hasmot been supplied by the vendor.1Z102/2Z101 .' Doc Rework jf 1536 9-lh-78 W1 lo.__ Pressurizer Gaske_ts - no certifications were - Doc.- Rework

  *y                                         _auphliad for TTeater_ Bundle '"O" rid &D/Egnway Gaskets               '

i h g 1$37 9-14-78 E-J __MisA. Equip./Mator_ Control Centers - G-321D forms vera_nat_ received. '

                                                                                                                              ;g7 Doc. Rework N      ,

10-26 J. Slifer V 1538 9-1h-78 M-2Q. Preasure_Switchee - Ho Form G-121D or Quality k ~ 4 Verirination Documentation _has been received. .D0C. Rework 9-15-78 J. S1i fer

                                                                                                                                                                                            ~

4 ki 1539 . lh-78 M inhan ss steck Pipn - Unmorcua_ Documentation) - Re' ject.

  • FE g problems. - Q t'l did nnt hnYe_PO# markad 'on'p' ipa.

D l$h0 9-15-78 C-231 Concrete _Cnving - Pour C(659)a Concrete D0 p

  • curfaca_found_to_bn discrepant _for 19_ hours (dry surface p $ e as i a HW 3.Ude
  .':        ! 15h1 ,         9-1$-78      rF-29267_ Rod _couplinga_~ missing                   nrti rinate of             L Doc 4 Rewc rk 2.

l bompliance.

                                                                                                                                  ~

s s h

k , I LOG OF NONCONFORMANCE REPORTS k l ' PROJECT NAME Midland- JOB NO. 07220 PAGE 2 3 4 8 [ s 7

                                                                  .                                                               DATE NCR NCR NO.       DATE                        NONCONFORMANCE DESCRIPTION / REMARKS                            DISPO.      CLOSED          CLOSED BY

{t [ l - ff 15h2 9-15-78 E-29779- UP h rar Matorini - Materini received _ diheut_iraceability to the proper _ purchase Order. 15h3 9-15-78 E_29257. Welded _Bemettachment - Items were shipped i] ui th the_ wrong ni ?.e bolt & nut. h 15hh 9-15-78 P-P9779. 29777 29h00. Material _ arrived without p a ncumon tnti on. . Doc. Rework 10-2)!-78 R. Ynnekawa 6 1545 9-15-78 P-P93h7 Misc. Hanger Components _ _Qua_lity Verificatier Documentation han not_been_ supplied _by_.the_Yendor. Doc. Rawork R l; 15h6 9-15-78 F-2907h. Grade _B_Eipe __G-3211LForma_ required _by__the_ npacificationn have_nol_been_nupplied. Doc. Rework ,[$

P, 15h? 9-15-78 JNg._C-212. M17 _ Bldg._Remoyable Plugs - Bent _ anchor i
   '                                  .boli,_ distorted nr aannged 1i fting rings. grouting _nat_Eaiinessed.

! ] 15h8 9-15-78 _G-27 Tncorrect_.HDFLwas_perfomed_9n _Eield Velds , Use as is l[ _on_Dag._lf_619_Sh.3 F-310L_ Recessed _Eina - Certification _gf_ heat _ treatment-E] 15h9 9-18-78 10-17-78r. C. Gwinn D for_pina W 8 3P2 ia i11egible. Doc. Rework a- nd N 1550 9-18-78 F=2SO15 14ine. SR Plates - Form G-321D received p n wa39N0.ganm innnrran+ nn. nf_pe'n l i n ted . Doc.Reworl: 9-26-78 C. Gwin pj 1551 9-16-76 F- Hex. Nuts - Material sent_ dogs not agree with w'3at is liated_9n_.the_ Certified _Mainrini Tent nnnnrt_ Doc Rework (p] . 1552 9-19-78 E-20 , throe _ual a na"le flangea_have bolt hal a I""c 10-9-78 K. Nutaitis y Rositio_rL2Z-102_and 2 101 Rework f 1553 9-20-78 3c-233A-F-28362. The_quanifies of documentation in the h *datztpacknge doen_nat_agrne with summaries on G-121-D Doc Rework 10-25-78 J. Slifer f{ 155h 9-20-78 J-207 m entrical_ Test _Repor_ta_have not been Q supplica enr paneln_1Ch3_and s1Chh.

  !e       1555        9-18-78         M-1.6. OA Data skg. supplied for Main Feedwater                               Doc. Rework h                                  Header Assemblies A 122-212-55-1 &2 - No Eydro.

E-20. Replacement _ Cable Thermofit & Gaskets - No Form 1556 9-21-78 doc. Rework {h[ G-321D_ar_ Quality _ Doc._has_been_ received. 15$7 9-21-78 _C-233 Misc. metal-tank farm embeds - Dug. list metals k[ as 'Q',_ embeds were field procured & fabbed per non-Q. LUse S Is 10-18-78 S. Kirker M 1558 9-22-78 F-30.185 _._Dg1t hgags not marked with manufacturer's Reject d N 9-22-78 TdentificationJaark. x-7.__Ro_ducumentation_nr G-321-D was received for 10-17-78 T. Christoffersen 1559 _ for the_ material - Control Centers designated Class IE doc. Rework 10-26-78 3. Kirker hi - Hold doWom drua to wMgMMer. Repair M-16 b 1$60  % 9-25-78 lb .

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                                                                                                                                                   '9;.           .-L-                                                                  ,*-

V. a";, r 1 PROJECT NAME Midlnnd JOB NO. 1 7220 PAGE 8 100 *I'

                                                                                                                                                                                                                                       ~ t!

2 3

                                                                -i_      '"^                        4' S

DATE NCR 6 ' 7 h. 9 NCR NO. DATE i NONCONFORMANCE DESCRIPTION / REMARKS DISPO.i CLOSED - CLOSED BY .b q 1561 9-26-78 E1.14 nnttnm vene arnin knaa una rnuna uncovere h - Rework: 10-25-78 C. Fugate-

                                                  %vig inntnllation. Forei6n_nbject in nnol nr nort En'nnna                                                                                                                               h 1$62                      9-26-78 f-2850R. Mainrial rec eived_withmLt_any_nartu fac turers                                                                                                                                        J4

_ me+ Re,.)ect 10-20-78 K. Deitz h 1563 9-23-78 21ec._Egnetrations - Ho evidence of QC acceptance as tc th inst. verifffh. F-27 e_guali_1y_,_ Items wereintegrity not 15rnished_or physical accep_. of in accordance the_a with 156h 9-29-78 'the requirements of Boiler & Press. vessel Cde. Pipe out%f*rhtin[ 11-3-78 J. Gray

                                                                                                                                                                                                                                        ]Q I:

ir V--292$7. , Actual eye nut size received is 3/U", while 1565 9-28-78 na 4 " size has been shipped Doc. Rework b *

                                                 -~P 6[eyville Storage Area. Storage area bay identification Rework ,
                                                                                                                                                                                  ,                                                        j 1566                   _9-29-78            carkers & numbers are missing, and damaged c-230- MrceDaive slumn.                     3 cu. vas. on Trk!29 Ticket                 use as is                                                                                    'r,.;

1567f 10-2-78 59960 worn placed_in IG31de._wa12#5_with _6 A" slump 10-30-78 S. Kirker 9 I . F-2614h9 Instrument Tubing listed on the_IR, with codo _1568! 9-y-78 ]@s wolid$fii, woh05h3, woh6593,woh0594 hardness below%ec. a y 1569 10-2-78 l-3.0536.___ Carbon _steeLholts_were-received instead-of- neject i _Austeni. tic _SteeLas rcquired._no_ certificate /compl-lance k'

                                                ._f-30185.           Dolt _ Heads _were not-marked _by-manufactueren-                                  -'
                                                                                                                                                                                                                                          }

1570 __10-2-78_ _l,Zl2 ca._3/R"-1fix1".,_.A 307 Screws-var-tous-sizes. _ Reject {s 1571

                                                & 208ctoss_on_f gni ti on-exceeded-the-ma x-byl-0. 6%---                                        ~

D -

                                                                                                                                                                                                                                            ;i

__10-2-Z8- ce 1 Use'as IsU 10-9-78 R. Sipie 4

                                      ~

u Tm23d.LpT11b-o c pengghi ticket No. 30U2/ was glaced - 1572 . 10-3-78 ~ en placement C{572)a'ot 629-/8 with end~ temp /7. ilse As Is N '10-9-78 P. VanderVeer b _ F--2731h. 24" Sch LO. 1" Sch 160. h" Sch 10. h" Sch LC ,

                                                                                                                                                   ,                                                                                      M' l       _1573               __10-3-73 _ 3SHE_.SA:312 1 1, Pipe Itema_ pot furnished in accord with Boiler and                       Pressure cc de.                                                  7

_E-21. .E-22. E-26 Various P.O. Reauirements not met i ,

                                                                                                                                                      ~'

__157h 10-14-7a__ rar_6v v Cable (Control & Power Cable) ( 1575 10-h-78 _F-3107 Documentation _ required _la_neither_traceabla-C. Gwinn M cr_legib'in- nn mill teat report for Unat.. code _HAl$h. Doc. Rework 11-3-78 . a

1576 10-h-78~ 2-20. m enbricn1 Panatration Assemblien hnd lenk -
                                                                                                                                                          ^
                                                                                                                                                                           \                                                              j

_ rates _greator thnu niloved,_when_ tasted 9 78- ' q 1$77 10-$-78 F-27952. No certific te a of compliance for covering ~ , j _ material - 1578 10-6-78 Make U Tank M--h*Touna was urb _overeE_.#1T-58 Lnwnr Bonn nn vnat nidn waa_ Rework- .

1579. g .10-9-78 C-231,_Jatiation irtthe_ plumb _ Unit . North _ secondary _ Use as is-slugl5LWall 9 '

h g% g

Awm I

1 4 l LOG OF NONCONFORMANCE REPORTS [ PROJECT NAME Midland Units 1&2 JOB NO. t 07220 PAGE 101 2 3 4 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY Dwg. M-4 Lower boss on the East side of ZT-58 1580 10-9-78 was found uncapped. violates class C cleanliness Rework F-27660. Support struts are' rotated on their axis of R eject 1581 10-9-78 aligment not allowing fit up with web flanges _E-3136Bdo G-121=ILform_supplici for thre_adolet.

                                     -~

ftDMb33i"0$N OliYhbibgU bii lliN"uNebb*' 1583 10-11-78 2F-053 was badly dfliagea Rework

                                         -Part-no. OM91 A &QM91B Sandblantell_Ihtwrial nna hnt 158k          10-11-78      _ in_localed on_the_ Gate /litem lifting Devica                       Rework lP-05B Heat Shieldino on Turbine was damajed slichtly 1585        10-12-78                                                                            Rework d ur_in g_corres tiv e. azo rk_on_H Cs-1560 1586        10-13-78 .E-4?. nwgs_ E-609,536.537. Conduils._show evidence _nf_

hg."k b Yo[dhit b"b'beardamaged-by driii ins 1587 10-16-78 ~the concrete s t ab for dcWe15 ant--T>I4- Repair 1588 10-16-78 -1p-05A_0utboar1Lrntar_anunting_ holes have_beon drilleJ

                                         $3hf. 'Y $"a              a" N h NeeIti Ecation Mark 1583         10-18-78 E-20:     Quality Verification Documentation Packages 1590         1 - 9_7       have not been received from the vendor                             doc Rework M-20h.      Flued Head 1Z-39 has a large ARC burn and 1591         10-19-78    couge                                                                 Repair                     ,

E-21. 500' on Reel #7220-E-21-AC-1A-H-1977 had 1592 10-19-78 imperfections in the insulation. 1593 10-19-78 _E .12.__ Battery _ Racks. A deficiency _ exists regardine naaitinnn1 Tnolation b ra. Rework

                                                                'aa_nat omhedded in three location 9            *P 159h           10-20-78   C-'I7g'h_R                                                              e 1595           10-20-78 F-26736._ Ho_. manufacturers identification Mark 1596            10-23-78                                                                          Reject j 1597             10-23-78 l-273th.           L pas,_of_20 h dom lenght pipewere received' Reject
                                        ..danaced_frRIL__the vendor.
                   '"                                                                      insuficient Doc. levo F-27-30$, No C of C Pipe capo and__g                                            ject 159            ~1 0-23-78                                                                                                            , - -

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LOG OF NONCONFORMANCE REPORTS k *T '. c L: " 3 h b

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              '                                                                                 1                                                                                  y                                          a PROJECT NAME             Midland                        JOB NO.            7p20                                                                             PAGE       109

[} 2 3 4 S'#- ' ' 7

        .ri h                NCR NO.                  DATE
                                                                                  'o                                                                                            ~

D ATE NCR > NONCONFORMANCE DESCRIPTION / REMARKS '

                                                                                                                                                                  .DISPO.

p; . CLOSED CLOSED BY Mi 1$99 10-25-78

                                                                             -           "-     C-h9 _and-reMnfnna vntnrn b
                                                                 -lid 9;13-.91-IlllC-h are installed outside clans T boundarv                                         ,      j                                                g g;

1600 10-25-78 F-29361. h U-bol ts ~were shioned without beine listed Doc. Rework _on_ packing slip and therefore without certification

  • M, =1601 10-25-78 J-207. No documentation or G-321D fom f.}
                                                                                                                                                        ' Doc. Rewort 1602                10-25-78              F-29h00, supplier has shipped 300 ft. of 1 37h_ diameter                         T

{1

      ,                                                             bar while certifying only 200 feet.                   8
                                                                                                                                  ~

g M-6h. Incorrect heat numbers on Heat number chart yjf 1603 10-25-78 and welding control eh_egia. I dos.1 " rework _H20h. 18 innh finnm on pipe _apool 2ccL12-611-1-1 '( ['d 1604 10-26-78 ~ ~ ann n vnain, aneinionny nn two vninna portinn nc iinnen . . i v> ' 1605 10-26-78 A3170b^ nutn have n manufac_tner's mark. Reject-4 4 Ir206._ Yalve item #h,9 tar # QI6S2GN2. item Bh.11 tar # Doc. Rework p , 1606 10-27-78 im5s2cn2 no nuality verirication Documentation. I 1607 10-27 78 EP"" '

                                                                                     ~b" W ~ ^           " " " "   "'** * "         *                     ,\*

e; _ . _ _ _ _ _ . . . . . . _ . _ _ . Butterfly Valve . .- . . . . . - F-310L 5 pages of certified Material Test Reports '

        ]                     1608          10-30-78             inalend of the 6 stated on the G-321D.                                               Doc.~ Rework                                                        j r                          1609          10-30-78             F-3107-         Sh op_.Inspec t or_releas ed_h2._page s_of_.C er.ti fiei_

ly Jr.atorial TestJ1ernrta nnntrnvy in thin 39 vorn received Doc. Rework 4 1610 10-30-78 F-31n7 DiacreDiancies in G-121D. Do Ren d 4j M-10hA. Base metal repair on Spool 2GCB-16-S613-2 1611 10-30-78 , S'! shows linear inaication in the horiz Held seam. ' N, 4 ti J-204 Control panels 1011h and 20111 9 no cimli ty -

                                                                                                                                                                          ~

4- - t 1612 10-30-78 Doc. Rework [.k 7erification on Doc. Packare.  ;; -l MI

  • 1613 10-30-78 I-3107- Discrevenaica i_n 0-321-D. -

voo . Rework . J-201. Number one Operator's Desk 0001. the layout of- . n3

  }jj                      161h             10-30-78           g~ dip, on the operator's desk Tar #0C01 doesnt neree witi                            '.T-7h8

., id Dug._ B-532 Battery Charger & Inveriers, anchored in ' IV p 1615 10-31-78 da dia, bolts instead of 1/h" dia bolts 4l - -

  .-,                      9                                        ""     -

N on DEON - Or

  • A
                                            ,10-30 4            ,_                                                                        -

[# - ' p . gear. Mounting brackets arepositioned off bolt center lind @, ol* e I" J. *

                                                                                                                                                                                                                            .A               ;
  %q II-11]. rour Nuclear. Service Valves No'                  c. supplied.                                       &                                            a 1617       y 11-1-78                                                                                                            To                                  -

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d NONCONFORMANCE REPORT l . F 1. PROJECT NAME JOB NO. ig I 20  ! f Midland 7220 Nil 5hL PAGE 1 0F _2 . j 2 yy!gTg{ 3. DRAWING /PART NO. ItEV l 4. ITEM DESCRIPTION 5. ITEM LOCATION l

  • p minate N/A N/A Misc. Hanger Components l Standish
c. P.O. 0;t SPEC NO. 7. SERI AL NO. 8. R E EMENT PART 9. SOURCE 10. CONTGACTOR/ SUPPLIER 7220-F-29347 N/A P/N REV SER NO. Supplier NPS Industries, Portland
11. INSPECTION CRITERIA R IR NO 71g00-365212. 14. Discovered During 15. Equip Furnished Gy

()DWG M1 SPEC ( ) OTHER NO 6 Hev.ASME AUTHORIZ,ED O it,JsPgig REQ D

13. SKETCH A rTACHED

( ) YES (M NO (MRec"g ( )Const [ ITest ( IClient ( IEng G9FLD

10. NONCONFORMING CONDITION: Paragraph 3.2 of Specification 7220-M-366 Rev. 1 ~24
                                                                                                                                                              . DISPOSITION CONCURRENCE states that, "All materials for Nuclear Pipe Supports shall be                                                                       -yG b l "  l ""* l " *' 

l furnished with a certified materiale test report or certificate of me f d [do cuciuse.n recu cr ne /6 -J oave ~7[

                  . compliance..." in this case a C of C is required. NPS utilizes their
                                .                                                      .                                .                                     PH     c'   ENGi                      DATE ipacking slip as an integral portion of the certificate of compliance. A c[g                                                                            gghrl EH               jo.4 -7f esos c/nsyn oc epuuw can
                                                                                                                                                              ^"" " ' " '" " "                      ^"

Cont. on Page 2 as. odSPOStDON REMM 17 niPORTED BY DATE 18. VAllDATED BY DATE k i ?! /!1:0  ?!!7, hN f 't d2A 613f f. /5 '75

21. ROU TING: ( # TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) '

(4

22. ()) Ficid Engineering Disposition I) Field Engitiecring Recommended Disposition to Prosect Engineering "v e -nw.nmit Supar.f.iSov tn nh t.m i n norrectetLp3ChirC "l
  • p_thur ynl i hting
0. o f C. ,
                                                                                                            $?/.,,.17z;_Yr n1 . /e/U M i:b kA ,/               /oAl S f    ~
                                                                                                                                           /7
23. PROJECT ENGINEERING DISPOSITION 2G. QC ACCEPTANCE OC ENGINEER DATE AUTHoll 2ED INSPECTOR DATE t
                                                                                                               /
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                                              .f}                                                                       '

NONCONFORMANCE REPORT (CONT'D) roPAGE _.2_ OF . 2 I9NCR NO l 5 Block 16 Co.ntinued -- - . . . . - . . . . . . . . . . . _ . . _ . . . . - - . _ . . . . . . . The packing slip is incor. rect thus invalidating the Certificate of Compliance. Thus, Contrary 4 t, .to the .abov..e.,__ t. h.e .su.ppl.ier__h. as _not subm..i_t.te.d the proper Quality Verification Documentation. a .... - _ _".Q" number _is indeterminate _. __H_old_pending_, final dispos _ition. Y hold' tag (s) applied. Lm, 4 s' e s, f. - ._ .-_ [ I __ e_.= h

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1. PROJECT NAME JOB NO. 19. 20.

_111!.!hM-1 719 NO. I*) O PAGE 1.0F.1.

2. UNITISI 3 DRAWINGiPART NO. REV 4. ITEM DESCRIPTION 5. BTEM LOCATION Cowan _._ N/A U/j. 10 Pes.1h" - 7_xjr" Hex Head 13cits 6 0' 7. sERI AL NO. G.C. Hold.,_1fn e. '? 1
9. SOURCE
           .._ gay,J -hhb 0                                                                             RE{tgCEMENT               PART                                                                                                                                     10. EON.THACIDH/SUfhLIER REV               SER No-II/A                                                                                                                                                        Supplier                    U.S. Factener Corporation
11. If4SPECTION CRITERIA il-1.OO-JQ73

( ) Dv4G (x) SPEC (>j OTHER gnNOno,3ee Bhdb 12. rgM rgfglZ,ED 13. SKETCil ATTACHED 14. Discovered During 15. E rdp Furnished Br ( YES O') NO I)YES C0NO (K) Rec's i IConst ( ) Test , ( JCisnt ( )Eng (- J FLD

16. NONCONFORMING CONDgigJ:! 24. DISPOSITION COhCURRENCE rehase Order 7220 -30 % h O M b h M'M 1 320-74 Grade L8 material, which is Austenitic Gl;cel. Contrary to the above, carbc1T ~" . ['

ateel tolta vere received. Item 1 2. Specification 7220-G-33 Rev.1 requires a . -

                                                                                                                                                                                                                                                                                                       -oc 2 ec ]$.5278 certificate of Compliance. Contrary to the aboveuCertificate of Coumliance was not .eup c
                         .                                                                                                                                                                                                                                                                             u.o e m,i n u n                            oATc Jeec-ived.                                                   "O"  ntaber is 1.506. Hold pstiditisfinal diarasition.                                                                                                                     _f__holdtac(al_                                                 '
          !arplied to the nonconforming item (c).                                                                                                                                                                                                                                   El     @ 82 @h""""/4U2.

AU THO HI Z E D IN SPEC 4 0 H

                                                                                                                                                                                                                                                                                                                                                    ^

DATE

17. REPORTED BY ' DATE 18. VALIDATED BY DATE #5 "'S" 5'" " " * " " ' ' "
                                                                                                  ~                    ~

g _ /8 -2. */ 8

21. RGOTING: p@ IELD ENGINEERING ( ) TO OTHERS (SPECIFY)
22. f.) Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engineenng liejgetdrocurggcrit_Su_pgryicar to returjnhg_paterinl_tp_.ycndsth_QNtt'16 _

_c otrect_rno3'I A A _/w/ M/f/7,P - v v ,

23. PROJECT ENGINEERING DISPOSITION
26. OC ACCEPTANCE OC ENGINE ER DA1E AU THORIZ E D I NSPEC T O R DATE
          !'                                                                                                                                                                  I                                                                         *-

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_ ~ . . _. . _ _ . _ . - _ _ _ __..._ _ . _ _.._ _ _ _ _.. ._ . t' O O  :

   -i i              6 NONCONFORMANCE REPORT
1. PROJECT N AME JOB fJO. 19. 20.
  .f                        tiidi nwl                                                      '[220                                                                                                                                        "O                      ~                   PAGE 1.OF
      !                 2. UNITIS)     3. DRAWING /PART NO.                            REV             4. ITEM DESCRIPTION                                                                                                              5. ITEM LOCATIOfJ
      ;                 .una cer-I              ._11_na t e H/A                                  N/A _gt[J-307 IIcx Head persrs                                                                                                                 Q.f._lbld .._32;n . " 3 t               6. P.O. OR 8          O. 7. SElll AL NO.           8. Tl                                                                                    9. SOURCE
                                  ~

CEMENT PAllT 10. F6NYM%b4DM/ SUPPLIER h P/ N. L REV SER NO. N/A Supplier Talley Fasteners. Inc. II. INSPECTION CRITERI A IR NO.R-1.O_0-3923 , 12. ASME AUTi1ORIZED 13. SKETCil ATTACf1ED 14. Discovered During 15. Equip Furnished By i i!DWG () SPEC lxlOTHER NO ASTI'- A b7-74 NfS,PhS' "3"Ofo 'O (LYES DJ NO 00flec's i IConst ( ITest i IClient ( IEng D3FLD

      /               16. NONCONFORMING CONDITION:                                                                                                                                                                          24. OlSPOSITION CONCullRENCL
      !.                                                    ASTt4 Snecification. A-307-74 Para. 8.0 states: " Bolt heads f                                                                                                                                                                                                                        rework I seject I _ repair 7 use aWs l'    i        chall be narhed_{by raised or depressed mark. at the opt _ ion of the manufacturer) to                                                                                                                           _L                        i                           1-- ~ - ~ ~

f;) identiet the manufacturer." Contrary to the above, the following material were - vh-q /gg/g*

                                                                                                                                                                                                                               .p        rieto EnciutEn                                         oAit b               not markci_1;ith any marnifac_turer'n identifinction2nrk. 1.712 en_3/8" - 16 x 1" d'    N              LH                                     DAYE A-30"/ Screus, 80 ea. A" - 13 x 3" A-377 Gerevs d.000 ca. 3/8" = 2h x 1" A-307 serem[P MOJItMG3H q                                                                                                                                                                                                                                                    a                     u/gz -/; ->g
     .                                                                                                                                                                                                                        PHOJ CONsTR QC                                   G8 Nt LH         DAiE
     ;;              "O"     nuniber in indeteminate. Tinld pendinrr finni dinposition. 1 hold tan (n)                                                                                                                                                                                ___

AU T HOH0 Z ED INSPECTOR DATE I E"diCd.

17. flEPORTED lW DATE 18. VALIDATED isY DATE as. mse sin n utsutis hi-fMW .

( ) TO OTHEllS (SPECIFY) 2x / p Q ~7 8 2f. ROUTING: MTO FIELO ENGINEEfilNG {# 22. ( X Field Engineering Disposition l l Field Engineering Recommended Desposition to Project Engineering (} ' /

     )

I

                            " Reject" Eeturn Nonconfonninn inat,erial to the vendor.
                                                                                                                                                                                /8-J-7 [                          ~

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b ,V b , gi 23. PROJECT ENGINEElllNG DISPOSITION O e t,~ . .

    ;'                                                                                                                                                                                    y                                   26. OC ACCEPTANCE OC ENGINEER                                                      'DATE          l l       .

_1 AU T110RB2E D INSPECTOR DATE '4 '

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                                                                                                                                                                                 - 0$RA ' 4SW
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                                                              -M                       J'              ,                          NONCONFORMANCE REPORT 1
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lREV 4 ITEM DESCRIPTION 5. ITEM LOCATION 1&2 f1/A fl/A SKV & 8KV Power Cable, 600V Power & Control Cable Fo eyville Laydown:Ar ti. P.O. OR SPEC NO. ' 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER j See block 16 fi/A P/N_((f.A REV _._.ti/ASER NO. _t;/,^ Vend./Eng Kerite, Essex, Rockbestos

11. INSPECTION CRITERI A IR NO f(/A 12. ASME AUTHORIZEO 14. Discovered During IIdSP IOr E Q'O 13. SKETCH ATTACHED 15. Er uip Furnished By

()DWG ()! SPEC ( ) OTHER i ~ NO_Tj/A gj ( ) YES (,q NO ( ) Rec'g (gConst ( ITest ( IChent (y) Cog ( )FLD 1G. NOMCONFORMING CONDIT!ON: ' 24. DISPOSITidN CCNCORRENCE rework i rep et re p r _P,0. E-2Ll ._500a_and_8000_Yolt._ Cab]c., Pa ragraph 12.2.9 of this P 0 requiros  ; us 2 cs is A special ambient condition tests per paragraph 5.4 of P.O. E-21. Contrary to PfdOJ EC T FI C t.O t MGIN ECid O A l ti. this requirement the cable from L,erite have been received with no evidence of the PHOJ ECT Cract NCLh DA1L l cable passing the required test per paragraph 5.4 for period of 180_ days. { __PH OJ CO N STR QC Era G4 N E.ilt UATC A U T H o rt e Z E D I N S et.' C TO F2 ~~ OATC tbR PORTfQ,I DATE 18. VAllDATED BY DATE as. ase sei son n cstJr T s (D b Obd)

21. ROUTING: JXP T O FIELD ENGINEERING e.1%O OTHERS (SPECIFY) p

( M a +- rg_ gg g>~7 .-c 22.() Fic'd E.9n.':-ing Disposition !?f Field Engineering Recommended Disposition to Project Engineering s' (1 C:.TO CT E N6 l CJ C C rZ l VIc. 3 VI A L L f)I s* I3es s Y( cl yl ~}~t-gt L L c 3 , l c.c - h%'/ / Rua.lezax&n&[ /o-+-7e

23. PitOJECT ENGINEERING DISPOSITION 2G. OC ACCEPTANCE [

OC ENGINEER DATE .. AU i HOnt 2 LD IN'.,PEC ruit DATE ye , o g l 4DkNS. f. .. . ~, NONC.ONFORMA REPORT (CONT'D) 2% AGE 2. 0F - .3.__. E:@:o -.15%._ F

2. -The test results are to be received on site as part.of.the quality._ verification documentatien

/ . - - contrarytothisthevendorhasnotsuppliedtherequiredresultssubstanicatesjQyearstest.~ ~ " - g A;,rg cMfg LU / P.O. E-22 600V Power Cable

1. This P.O. requires in paragraph 12._4.2__that the_ vendor shall_ submit _ce.r_tified_ test _reportsfor_ ____ . .

v flame resisting tests per IEEE 383 1974. section. 2.5.._ .. Cc.&M b5watr-a4Lto..this..Essex.supplicd only a l 4 Certifying this in lieu of the test data. g .__-.... -. - __ R Paragraph _.12.4.3 requirec.special_ ambient. condition _ test _as.deldneated in. Appendix.A of said P.O. h Contrary to the specifies of this requirement the vendor supplied test results with the following t problems: A. No method to substaniate the 40 year, 500 C temperature test -1 B_.___The_tes t_ report _does_not_ describe spray _ chemistry, _ spray- flow-rate-or length-of-spray-  ! C. The post-age test was not_. performed _per_the_LO._requircr:ents_of.180 days. -3. IEEE 383, 1974 paragraph 2.2_._s_tates_in_ par.t ". Samples _ Tested _should-contain-the conductor, i insulation, filler jacket etc." Contrary to this requirement the sample tested _for_ radiation _by_Essex_had no_ jacket-per--vendor -- lj l print E-22-5-1 The sample used for_the_special _ ambient _ test were both_ pre-aged,_the_P-.0 required-that-one-sanple' 1  ! 4. be unaged cable _per IEEE 383 1974x pan.gr_aph_2 A,J. -_- l

5. The test voltage as requir.ed_by_IEEE_383.,_1974_ paragraph _2_3.3 4_is to be 80V/ Mil-for-5 minutes-(2.4KV)-

Contrary to this , the test _on _the.. cable _was_ conducted _at._2.2KV for-5-minutes -- -- - [ _ E 6 ._E s s ex_d i.d_ no t_i n cl ude_the _ req u i reme n ts - o f_Ie ee- 383_192A,_ pa rag raph_1.A. 2. 3 -.in _theti r_t 4 - - - - - - - l3 _ P. O. E-26 600V ron trol cabi n __ __ _ ____ _ _._-- lf I"

1. This P.O. requi.res._in. paragraph _1.1.4,-.that_the_ vendor-shall submit certi.fied_ test-reports.-for----

flama resisting tests perJEEEJB3.,_1924._section_2.5_ Contrary to-this Rockbestos..has- not.-- -- --- - l 7 .; supplied _the required test _tepor.t. _ _ __ _ . )j 2. The post age _te.st was no_t conducted _per_ appendix _A__of this_P.0 g for- a-period-cf-180- days. _3..__.The . test. report,. E-26-12-3. vendor-print r-does-not %$ fd y1 scr.ibo-the-spray--chemis try, spray flow rate,_ length _oisp.r_ay_and._dces not_ meet _the_ requirements of Appendix-A Paragraph 7 - ---'~ ~~~"-~~~~ l $ L. _ _ _ _ _ _ . O o f_thi s-P,0. - ,h - ;- ~r mw , ~ ~ ' ~ 4' NONCONFORM. E REPORT (CONT'D) 2cPAGE . OF _ 1 ;NO _ . _ _.4.__..Rockbes tos.did not. include .the .requiremen.ts.of .IEEE 3.83_19.7.b_ paragraph 1.4.2.3_ _in_their _..__. g . test procedure grj tos 6 ..Q List fs. 3.G'4,. 3.001, . 3.003 _ The.. cable._is. not_contro.lled_thru_ ho,]d_ tags.._The..c0ntrol..uill..be_ accomplis a though the use o'f open Inspe.ction Records E-4.0 which identif2(I[fhch ree' the installed cable was removed from and the length removed. _ Conditional release is granted for the installation of the cable EC ntified on this NCR, subject to the condition that this cable will not he pulled in either containment. i This conditional release is valid for 30 days, ending November 3_,_1978. C_orrecti.e.ns_or_ _ , removal can be accomplished without_ causing damage or contamination to the associated clant eauipment,.,_o.r s tructure .___ . , , , . _ , _ _ __;,.__ i ___. _ _ _ _ _ _ _ _ . _ . _ _ _ _ _ __ . . _ _ . _ _ _ _ , _ - _ _ i.

/

i _ . . . . [ ' ' 5WYf.__ . t fWil /I C -...--_. N~.Y~.? . -.... . j PFE [ Date .-_ PFOCE (/ Date b WDutb& ~ lo +w PQ$E , Date __ \ . . _ . -- ' a i 3 _ l , J l '$ & v. . . ;p ;;g.; e ,y,;'- s Q I NONCONFORMANCE REPORT j 1. PitOJECT N AME JOB NO. 19 po , I M ;9d "b- I'7- PAGE 1 0F2.- "/220

2. UNITtS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION 1 I i nde innto t.er- IT/A II/A_.__Cochet_Ueld 'i'ube Pittin7n Q.C. ITold, ITnce. T1 P.O.II 7. SERI AL NO. 8. REP /!IEMENT PART 9. SOURCE 10. CMfMX6TM/ SUPPLIER G,(220 r,1,qPE{%f90'.

-d7 pfn I m nEV SEft NO- Supplier ._h 1 II/A ._ Forberg Scientific

11. INSPECTION CRITERIA IR NO Or_1.00-EA]12. ASME AUTHOttizED 13. SKETCil ATTACHED

 ?- 14. Discovered During 15. Equip Furnished av ( ) C"IG D3 SPLC ( ) OTHEf1 NO171 O IMV. 2l IIfS,P$1 thEQ'D (LYES II) NO (K) Rec'g ( )Const ( ) Test ( IClient I lEng (X)FLD 1G. NCNCONFORMirJG CONDITIOfl: i . I 24. DISPOSITIO'N CONCURRENCE i specification 7220-J-710 Rev. 2 requires tubing ends to be  ! reworic i use as ig_, closed uith nonmetallic caps er plugs. The coverings used are to have b. Certificatc Deleitp ksepair - 1 ~- nf_ m p1innec_ stating that the coverings _nent_.the nn--imm atrounts of debiEental [/ /gd[_78# _ cnnt:uninants _,_. Contrary to the aboyg. no qqrtificate of Coupliance was $-eceived for Pp EEo EncinEEse oATE Pe GlHEEs# UATE "Q" number is indeterminate. IIold pending final dispositiot ~ a

i l

the cavering raterial. PH U fy_Q _ggy 4STR QC E C NEEH DATE 3 hold tag (s) applied to the nonconformint; item (s) . ~ AUTHO RIZ ED INSPECT O H DATE a s. iseos Tion nEsms

17. REPORTED BY DATE 18. VALIDATED BY DATE a ^ N' ~k g[lid, /0f.&
21. ROUTING: (l1 FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)
22. Kl Feetti Engineering Disposition ( ) Field Engmeering Recommended Disposition to'i'roject Encineering i

GerMIicate oLComphanc.e_spplieLuithJaaierial statca_that fitiingn_ ware clormna { FifU1_paQhaCQd._in_acnDrdance_vith_ Parker-linnn e fi n Fmce a nre P1rH300. This_proccanv s I la_apprQYed_by Proient hcincering. Ref T N 2 gly Tatna in 97= E ) Matavin1 ' f deacrihed abava_ia_accentnblem ug /8- 3 /'7 N "( 23. PitOJECT ENGINEElllNG DISPOSITION L + 9 F

26. OC ACCEPTANCE

, OC ENGINEER DATE b - AUTHORIZ ED INSPEC'TO7 DATF

7 . _ . _t d .o o y - -- -

s / .Q;1 4 y . f *j l-3 NONCONFORMANCE REPORT ...

1. PRO JECT N AP.tE Joe NO- 19 20 Ibh)b2.d-.( _;{ v Yh kQ ,' 9 /* ] N -W- PAGE-[O
2. UNI 1(S) 3. UR AWING /EM++40 - RE .10 C 8 tPT1QN 'i j'- [ '/ , f)j 'e 5. ITEi.1 LOC ATIONZor,yg,]

YWy *W~Y *

6. P.O. OR SPEC NO. ' 7. SERI AL NO.

f _ ffhf]t U$ Nh),l Y }(( f y'f,3/~, y,[, [, j y # B. 11EPL EMENT PA tT ,

9. SOUlfCE 2 10 CONTR ACTOR / SUPPLIER

/, h'/ P/N _ M / IlEV _ ._ S E li N O. - Cg.gg[

11. INSPEbTION CillTERI A fMQ 12. ASME AUTHOR 12ED IN PE lONEEO'D 13. SKETCli ATTACHED '14. Discovered During 15. Equip furnahed By (IDWG ( ISPEC K OTHER IRNO.__

NO.__k/) ( )YES (NO ( ) Rec'g %Const { ) Test ( ) Client NEng ( )FLD

16. NONCONFORMING CON DITION: - ' 24. DISPOSITIO'N CONCURREf 3CE NAL/VO_ $$$lhY &k$libb_U 7?]d_.bcalEA 8GG_

av 7k_w&mA of r T-gs_w sr_&aad_uccewLiiarass '52-l """' l ' T" " " _$ ' l 'S 0Y hbY.$ l[( k Y , W /94 t & D/815 ox, 44_ 0PEA l -A ks_ .:., __ ___ _ _ _ K/ l)OAI L) p8 E C T t t E t.G E rH. N L E H ,j lY Y LGt _ 0 b 70d-_f $$'Y Y 6 _ Zs6 + T J 7 f h * [d S S 7Zeh 0/r MAc_Abd5 1cHS /tapacJ & 72 V # L f - Nh di2'-7?,' / P fcom%"I& p ryc E ryr I2t n uaTc !d Astanz h) ~" "~ '" ' " m.n . w . hih, ha QS h/l5 l O / d, kM/dd lb MW 25- 'S" * " "' " TS

17. RLPOR T ED BY DATE 18. VALIDATED llY g, DATE h$l$c W
21. ROUTING:

Mrd[G- (78 TO FIELD ENGINEERif $15 W ) IO OTill'ils (SPECIFY) S L ~$$R

22. LN Field Engineenng Onposition ( ) Field Engmeenng Recomnwnded Dsposition to Protect ugmeenng

_ Leu er.lons _ on _the_ve st_ cidc tl(01aon_reme ini ng_bglb To cl ea n _qut the _1go se debri o, . .._ tape _a_ piece _Of n,,ll tubing _in_the_end_oLa_vacuurclenner_hane nnd vacuum ont _ the_ pipe._162 cover _the_openin;; _This_will_rainatate_clacc_0_cloanlincas.g a v # ~'b 100C 01Lthe_ccut.h._ side: redrann de' cl_thrwl .el #CCGYC.".fEG2CGiODa- .romovo _plartic_

23. PROJECT cap ENGINE

_.inggG DISPOSITIONe, cud recover the_cpenin g - td~1010h8 J /g_f g,7g { 2ti. OC ACCEPTANCE OC ENGINEER DATE AU TilORIZED INSPECTOR DATE 2 d i  :  ; i 1; i- ' .  !. l l  : i i i i i  !! N l  ;  ! - t g im -  ! l I  !, { i i  ! 1  ! I h ' . hi ' t l  ;  ! ,  ; i ~ N . l  ; i (.  ?  : 4=f,c.RN i 11 N l! '  ! i  : j '% , N e aww1v ~i 4 s K i *i y iwi.! i Nwl i  ; i j ,( kx k; i %N i ,3%: 9 ' e'  !  : i l ~ J: i 3 (T y 4 sp N ,f , j jQ l% i gq ,s c' 7 I -+N o j l + 4 nw i ny . 4 k D ~ I {  ; iG vid y ,iiv) g' . i m N [ ' wb-t f Q N. , Y*' g s s { sc.u .a f Nwr$ t-t t 1 s 3 i . Qsy, N i 9y y .cQ ee ~ ~. e 4 'j 5f"p 3 . s G I $ s  : ,@'gbNhjsgs D ' e I j %Rd N " 'h, ll 't }s :bW. o i S - S 1 ' l } hy wD E i !4, a I 9 s s i k o gy. h D, k' i i CQ y  ! i T ul 4 8 a i .*m u w!L' t I o o I k , i I i i z lg t'Q l \ ' o i  ; ) ,s s jN l . Nt  % 1m ) ' l 4 %a iW%sb. 4, t n A a  % 'MlU1 k . l'i k! h il h i aQ t i i e  % 19 1 . t s h 1 4, kI h y qw ll1 i hk I 1  !, ). 1 , i I 'y j  ! iN a 4 N i i  ; i

' i  !

i -s !St ' . !qq@Nk9,) l l l O l' I l i l  !  !  ! , e@\"' N  ! g  ; i i I j l I - ' l i I ~~ 't t !, N &) .W ' NONCONFORMANCE REPORT I. 1. PROJECT NAME JOB NO. I llidland Project 7220 ig NO.1579 90 FA'cE _ log'O

2. UNIT (S) 2. DRAWING /PART NO. REV } 4. ITEM DESCRIPTION 5. ITEM LOCATION l j #1 C-354  !! orth e secondary shield wall.

e7 l Uni t #1 G. P.O. OR SPEC NO. 7. SERi AL NO. 8. REPLA 9. SOURCE 10. CONTRACTOR / SUPPLIER C-231 d/4 P/NMg_CEMEfJT PART._ REV _%. SER NO. 1%- Const.

11. INSPECTION CRITERI A C-1.20-

' N/4 gn NO 12. ASME AUTHORIZED

13. SKETCH ATTACHED 14. Discovered During

( >l DWG I) SPEC ( ! OTHER NO_C-354_5 % 'rds,yM i RfD ' kIYES ()NO ( ) Rec *g $()Const ( ITest

15. Equip Fu nished By

( ) Client ( IEng (KlFLO

16. NONCONFORMING CONDITION: ~

ACI standard 347-68 para. 2.4.1-la states in part, for 2( DiseOsmOGNwnRENCE the tolerances for Rein. concmte buildings, " Variation from the plunb a.) In the " " ' ' ' f'**' ~ lines and surfaces of piers, walls, and in arrises 4 in. per 10 ft., but not more f " j than 1 in." Contrary to this the Unit ill north secondary shield wall is as shown h M ' Q 7 ' y { Q' Qg [ Q ['- On the attached sketch. As a result, the structural steel him beams connecting d g to the wall are a maximum of Ik" from the enheds in this area. Q# is 1.105. 7 fyy/.f7/"" * ' ""g, sU""'""_"" "" g ._ lloid For Eng. Disposition. 1- Hold Tag Applied to wall. AWH HIZ E D INSamOR DAM

17. REPO4TED BY DATE 18. VALIDATED BY DATE 2s. oisposnWuBi.si Ts

/O ] [ ' W E% ' $Y b

21. H6UTING: KTO FIELD ENGINEERIND ( ) TO OTI ERS (SPECIFY) 22.( )

Field Engineering Disposition K) Field Engineering ficcornrnended Dispositjggg{gect Engineering bi-Iporutinn T<aquested_by_lOell-75 _ The field recommends leaving the vall as is and utilizing _l"X1" connection andee i 1 where re_qinrod tg_cpttnect the benaa_to_the_cabeds. The vent _of_the_connectionn d dails remain the emac. 1 2 .?- Ai>g_._f;;h% w&W

23. PGOJECT EN'INEERING DISPOSITION Proiect Engineering has evaluated the

_non:conformance._ condition _and_ concurs _with rield_ Engineering _that _A" v 4" y "J:onnectinn_anglas be naed_to_conne!1the bnatns to the _emheds. The__conne ctio11_de tails _ retain _th e__s ame_erc e p1_far__the_ fallow - _ing_changea.: 1) Embedded _steeLile. tail type E-11. Ibg. C-658 (0) - _ change kh ( i nch._ fille t_ weld. on_b oth_lega nf 4" v 4" v %"_ anglo tn * ^' '"'#" _5416"_ inch./Wa-*?S __2)__Emhedded_atee Ldet 11_typf F-12 A g. OC ENGINEER DATE C-658 (Q); change 5/16" inch fillet weld on / d' /# -d48 (Cont. pg. 3) AU TitOlll2ED INSPEhTOR DA TE~ ilil , [j j 4 4 :.b 1 i , ~ ,s  ; b 3 h9 #s y ;i P r r n_- n .  ?. ."1 .S. 3 9 __. .y s G c n., .. o l .g

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1. PROJECT NAME JOB NO.

, tg- 20. gg g 1 NO.1581 PAGE 1OF i, 7220

2. UNIT (S) 3. DRAWING /PART NO. _ REV 4, ITEM DESCRIPTION
5. ITEM LOCATION Unit I 7220-C-233A-F-27660-1-3 U/A Reactor Building Exhaust Stack Support G Laydcun Area 9P g ,R _ g, O. 7. SERI AL NO. 8. R CEMENT PART -
9. SOURCE 10. CONTRACTOR / SUPPLIER Rev. 1 "#N REV SER NO. '

'D m e 1 Supplier Wiltse &' Company

11. INSPECTION CRITERIA IR NOlt-1.OO- M 5 12. ASME AUntORIZED 13. SKETCH ATTACHED 14. Discovered During 15 Equip Furnhhed By (K) OWG (yjSPEC ( ) OTilER NONSUCL.13 Ifg hi P E O (K) Y ES ()NO (yjRec*g ( )Const ( ) Test ( )Chent ( IEng (K)FLO
16. NONCONFORMING CONDITION:

Specification 7220-C-233 Rev. 13 Para.'.7.1 & 7.5 states: ~

24. OlSPOSITION CONCURRENCE L1 "netnn n and fabrication of steel items shall conform to ATSC Specification '

for eework i Ieiect I use as i~t i C l _reguir 1 the Design, Fabrication, and Erection of Structural Steel for Buildings,I as adopted . . ' ore- - - / 1 0]j IECT Ft ELD E N(alN EEh ' ~ ATE Ecbrmry 12. 1969. unless othervice shown on the drawings or specified herein. ' Pieces shall be cut, formed and shaped to sizes and work points shown on' the drawintdhhho _ PHOJ CONSTR QC ENd NEEH /81Ntl DATE due allowance being made for normal building construction tolerances of related

AtJ YHOHt ZED $ NSPECTO H DATE U91L
  • Continued on Page 2
17. REPO TED BY DATE g 13. vat.lDATED BY DATE 25. isPoss TRON R ESul.TS M ROUTING:

Vit) fd) / kQ-TO FIEl.D/ENGINEERING >,( ) TO OT 1[S (SPECIFY) [b . tw l0 'Y"lbY e -

22. (7) Field Engineering Disposition ( ) Field Engineering Rec : mended Disposition to Project Engineering 1

Hoject=.Lounr vent Atanic support _.HILtypat.w f l l he__nent hnnie tn tho von.ine env l'fMOrke A - - f s-c i s /-11 A ! 7A harmvw '

23. PROJECT ENGINEERING DISPOSITION 7

i ,l .f 26. OC ACCEPTANCE OC ENGINEER DATE _ ._ _ a AUTHORIZED INSFECTOR DATE 1 ' ~ .. ~ _ _' = . r, ':> g _ ' ' 2 4 1581 NONCONFORMANCE REPORT (CONT'D) 19NCR No

- 20PAGE OF Elock 16_ Continued __.____.

Cut edges exposed in the finished work shall be ranchine cut, sheared, or ground; sharp or rough corners and edges _. e . . . __ _ _ _ __. 7 shn11 Le_ ground _off;_ rounded _or chamfered _ smooth._. Holes to. suit future worki and the work of others, shall be / provided. t l -- 7.S___J1ork_wl l igh does not conform .to_the requirements of the design drawings, or which misfits, due to the Seller's fabrication error _or failure.to allow for reasonable tolerance, shall be corrected by the Seller before___ _ acceptance by,._and without . cost to, the , Buyer._ Misfits which are due to errors in other work will be _ _ _ _ _ _ __correg_ted at the Buyer's expgnse." _ , _ _ . Begistel_ Approved Vendor Drawing 7220-C233A-g7660-1-3 indicates the flanges of the strut supports to match up for a_ full __ penetration veld and the suyport strub web aligned with the centerline of the Vent Stack. ____ _trary to the above, the support struts are rotated on their axis of alignment not allowing fit up with the web flanges. Note: The as-built condition exceed the tolerance allowed in ASIC Specification. (See Attachment "B")_ l __ . ."Q" nmbe_r._i:L1.102,_ Hold _pending final disposition. I hold tag (s)_ applied to the nonconfolyti.ng item (s). ~ mmw WMWe+'N

  • m' N 6ee h **eNhe

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i i 2..r. 9 ' - l 7 -- .. i i- l . - - - i - 3, '^ ^ . .\*l. .i. ~ n " ; ;* y ;y- ,! a.' o v t g[' j. 4- R E o D. - ~.., y I _ -. . . . . j'" ' m __ l . ____ , _ . _ _ . . _ . . _ _ - _, , . . . . _ _ _ _ . .~. -, , f A;M , Swedicatum _ Mdlf 51G8U 4 UL 4 Q g Q g R Q age L 01 h Strudum! Steelfor fluiMings 5 5) / - Abutting parts to be butt welded ehall be carefully aligned. Misalign. ent to the waahem, shall he free of sade exc ept tight mill acnte. They - di he face of diit, loose scale, burrs, nnd othcr defects that wouhl prevent ments greater than jptneh shall be corrected ami, m- mal m g the correct on,t i did sentm.g of the parts. C,ontact. surfaces w.ith.in t. . t.uc ion-type p. the parts shall!)ot he drawn into a sharper slope th:tn o degrees g(?mcich n un. ts shall be free of od, paint, lacquer or galvainzmr'. M inciasd All A.U. 5, A t 19, and A-190 bolts shall be tightem d to a bolt tension ' ,l'he wor k shall be pos.t. .i ioned for flat wehh.ng whenever pract.icable. not less than that given m. ,l,able 1.23.5. Tightening sludl be dime by the In assembh.ng and jo .mmg parts of a structure or of bm.it-up members, the procedure and sequence of wekhng shall be such ns will avoid needless j ' distortion nnd minimize shrinkage stresacs. Where it 11 impossible to avoid

  1. TABLE 1.23.5 high residual stresses in the closing welds of a rigid assembly, such closing welds shall be made in compression elements.

f Minimum Ibit Tensiem,' Ki t n In the fabrication cf cover-plated beams and built up members, nil shop iloit Sire, Inches splices in each component part shall be made before ruch component part is A325 nml gg3 gg A 190 llotts welded to other parL9 of the member. Long girders or girder sections may be __ _ _ made by shop splicing niot more tluin three subsections, eac h roade in accord-H 12 15 nnee with 11:i3 paragraph. y 19 St All complete penetration groove welds made by manual wehling,except M 28 35 when produced with the aid of backing material or webled in the flat position U M 19 from both sides in square-edge material not more than 9 f r,-inch thick with root I M US opening not less than one-half the thickness of the thinner part joined, shall I's SG 80 have the foot of the initiallayer gouged out on the back side befote wehling is 1M 71 m2 started from that side, niul shall be so wehled as to secure soutui metal and 'h Ki 12t complete fusion tbroughout the entire cross-section. Oxygen gonging shall ( cr 1 M o'7 g'3' not W pmnN on MN W sM hMn %ndssM N renmed by grimling after are gouging A511 steel. Groove welds mnde with use a thpmt to 70 purent of specified minimmn tensile stiengths or holls, inumted orr "I " I"' "E "I 82 " " * " "I " I""a mdal shp have tha webt metal to the neaiest kip. t hormighly fused w."th i t he back."' ing mater. ial. Ibicking strips need mit he removed. If r e<tuired, Ihey mny be removed by tenming or gas cut ting ofter wchling is enmpleted, provided no iniury is done to tin base metal nnd weld im n-olinnt mH bod

  • or with properly enlibrnied wrem hes. Itolta tightened metal nnd the weht ' metal wurface ia lef t 11osh or slicidly convex wit h in!!

by means of a calibrated wrench shall he installed with n harden":1 washer thront t hicknest l under ihe not or holt he:nt, whithever is the element turned in Iinhtening. Groove wehts shall be terminated at. Ihe ends of n inint in n m.umer ihat Ilardened washeis are not required when holls nre lightened by t he t urn-nf- will ensure their sonndness. Where tumihk, this shouhl bo done by use of not met hod, execpt t hat. hardened washers nre reunited under the nnt nml extension bars or run-off plates. Extension bars or inn-off plates, if ord, hoh hemt n hen A-!W) holls m e imed to connect mnterial having a specified shall he removed upon completion of the wehl und the ends of the wchl made b yicht point less t han -10 ksi nnd a hardened washer is re<piired under t he smooth aml !! ash with the abutting pads. head of A 119 holts used in lieu of A325 holts. . . - _ _llase metal shall be preheated as required to t he temperat ore c:.lled for in Table 1.23.6 prior to wchling, except tack wehling whii h b hi he 1.23.G Wehled Constructimt remelted amt incorporated into continuous submciged-are webis. When h.m faces to be wehled shall be free from loose scale, slag, rust, grease' base metal not otherwise required to be preheated is at n temperalme be-paint and any other foreign matenal execpt that m_dl sente which withstands 'Fi dl N p b&d W d M W" F W N Mt wWig m vigorous nire hn shing may remain. Jomt surfaces shall be free from Gus and di NW A di1 4 % d e d h b w M wi % 3 s W tem s. 15 eparat t u of edges by gns cultmg shall, wherever giracticable, he MN id d Mdig N Ik muiGM preheat temperalnre, nud Ihis Iem-done by n me< hnmeally guided toreh' sid W i m in M s i n iAi k r4ure dik I'm ts to be fillet welded shall be brought in na close contact as practicable - wchling ia in prog rens. Mininnno prehea t nnd interpass t em pera t ures All W s IGM in *1'nble 1.23.G. Ilent input for Ihe welding of ASTAI nnd ny no event shall be rearnted by more than hinch. If the separa- . .a n k.meh i er greater, the sue of the fillet welds shall be mere:tsed A5H slect shotdd not execed the steel producer *s reconnnendations or sngges-g; by

  • he nmount of the vernrntion. The separntion between Iaying anr-faces of lap jom and butt jomts' on a backing strtjcture shall not

{Vhero requirid, intermediate inyers of multipledaver wehls may be exceed ! m-mch. I he fit of jo_mts at contact surfaces wheeh are not com- , cened with light blows from n power Inunmer, using a round.nnse tool. phdely_ aled by welds, shall be close enough to exclude water nfter paintmg. Peening shall be done nf ter the weld has cooled to a h mperature wann to W i 6dl be mind to. prevent scaline, orgiaking of weld

  • See a -- Lent n ry, m L.1.23.n.

nnd base metal from over-peening. N"' g .. . f, i NONCONFORMANCE REPORT

1. FROJECT NAME JOB NO. 19 20 fth11and 7220 ""- -- PAGE b O d
2. UNIT (S) 3. DRAWtNG/PART NO. REV 4. ITEM DESCRIPTION ]((;. J l[f/77 5. ITEM LOCATION dEnsik$ IT/A _IT/_A 1" Sch 80 30__00_j/_AS!E SA-105 Threadolet latse. J l Q.C. IIold G. P.O. Qt1:l$f "y1)(D. 7. SE RI AL NO- 8. ItE CEMENT PART 9. SOUFICE to. U6NYMMV6M/ SUPPLIER 7220-F .3w P/N 1 REV SER NO'

_ Rev. _O_ II/A . Supplier rhie g d e_A Tron comnany

13. INSPEf TION CRITERIA gnNO N-1.,00 12. ASME AUTilORIZED 13. SKETCl4 AT ACllED I4. Discovered During 15. Equip Furnisfied By

( DWG $ SPEC k) OTilER NOA50 N O H DIRec*g ( IConst ( ITest e_ N ( l YES ( NO i IClient ( )Eng (X)FLO

16. NOfit <>NFORMING CONDITIO

,_ Boecification 7220-t!-105 Rey, 3 Para 7,l_ states: "All 24. DISPOSITION CONCURf1ENCE culmt' tlals and documentation vill conform to the procedures and quantities specifief YK7 rework Deiect I_receir I use as is i i I ILLfool G-321-De " ContrarI LO thn_nhoYe,_.ther1Lyns_no G-321-ILForm_provided for thc [,g gg g,g/g 8 d unterial listed above, 2. Segelfication 7220-ti-305_Ilen 3 Para LO_atat_ca_in_ Dart: _ EER DATE }ENG "Ml_ materials anw1 evnminntion_ procedures _chn11 conform _to all applicah1c_ portions _ A_P R _1altu lo'M4 ppy g.pg ROJ CD TR Q BNEEN TE of the lotest 1saue_of_the following_ adopted _snecificatio_ns,_.ntn5dards,_ codes,_and_ .tlR d c a n _ E" AU THORIZEp DNS E C10 R AVE Con't Page 2

17. REPOf1TED BY DATE g. VALIDATED DV DATE * * ' " 5'""""S**'"

'NM TZOgN_ Y b~ $ fD1 l0.- }0 =Q$ h jktg & Mttgra h.A T >

21. ROUTING: 00 TO FIELD ENGINEERING ( ) TO OTilERS (SPECIFY) ff f ~ n (I
22. U Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Noiect Engineering I'- 4 : M _ _ _ tZe c y O E

_ Eracuremen t_Su pervlaar_to_ ob tain_ proper _.Accumenta .- O 27

23. PROJECT ENGINEERING DISPOSITION

/ 4 L&ll"2-75 B '"M L < AU TIGORIZED INSPMIOR sl* *-A r_._____ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - __ __ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - . _ _ - _ _ _ _ _ _________.m___ _ J,, 1 ( NONCONFORMANCE REPORT (CONT'D) 20 mal 2_ _ or . _ 2 _.. **ncn no _1582 1 11och 16 continuel _.__ . _ . . _ _ . . _ _ _ . _ _ _ , _ _ _ _ _ _ . _ _ __ _. ___._ __ __ _ ,3 tddenda.uhere_ applicable._ . . _ . _ _ . _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ . _ _ _ . _ _ . _ _ _ _ . . ._____. _ .__ I _flaterial Specifications _ _. _. . AG! E A & _I"LCode Sec tion _II . _._ _ _ _._ __ _ . _ _ _ ___ . __ __ . . AU!D? JL&_PY_ Code. Section_IIT _ IInclear Pouer P3 ant Components Latest Jssue._oL_such specifications,. standards, and codes means the_iccue_ (including latest _ published addenda) .in_ s7 #25B/ava-7F Corce at_31 ate _of award of the_ purchase order._"_Purghase Order _7220-Fr31368.uas_placed october _ . indicating ____ the applicable edition of the ASt.E Code Section III is the 1977_ Edition, thru Winter '77 Addenda. _ Contrary to the , _ tbove, the 11aterial Test Report certifies the material listed above to_the_197 l_ IEdition, thru Summer '7I Addenda.__ _ (r!OTEL All the requirements are met _ for .the_17(7 Edition of the ASTE Code) _.__ __ _ _ _ _ _ _ _ _ _ b_ __Threadolet is_ stamped _36-12 x 1 for_the_ size, size given_on Certificate of Compliance _ phous118_ _12 x 1"_ Ming it_ indeterminate _as_to yhich is correct..____ _ . _ _ _ _ . _ _ _ _ _ _ _ _ . _ . TL."n _ umber is indeterminate until installation. _ Hold pending final disposition. . nun hold tag (s) applied to the gonconforming item (a). ___. ____ _ _ ___ __ _ _ _ _ _ _ _ . . _ _ _ _ _ Block 16 Cont. .._A conditional. release _la granted to insta1Lthreadolet. Corrections _or_ removal _can.be_ accomplished without----- . causing damage or__c9ntamination to_ plant. equipment. or_ structure. __ Y/'" nw O R$-._ AN W .___ _ _ - . - _ _ . /&lb -I & - ____.- PFS/(/ Date PFQCE Date f V ,f 0.AS t \ ]C N'lh. __ .f __(_ht w .__ ____joljl77. . PW Date AI Date whw-- -, ._wn.w- _._h_ we . _ e.eA_a.te--w .w . - - _ . _ . e.--.- .m.- ._-+_%=.i-* N W( 4 w. **M-.* ".T., Q ** ~ K "j I- '. "3 . _T% ' aY } $**G ~2 '~Y? { - I hs , ..y ' . , - 's i, y f ..~

1. PROJECT NAME NONCONFORA1ANCE REPORT '

JOB NO. .I , ,e fjf/f,dh 6 "* &Q ig 20

2. UNITis) '
3. "" ^ " NG/PART NO. 'REV ,;

N .160% P GE OF 3 2 W o8B 4. ITEM DESCRIPTION de 4)ym .Djygg jd. FDLN47Er Mr I G. P.O. OR SPEC NO. 7. SElllAL NO- 5. ITEM LOCATION 3usT94Qd gg gp 8. REPLACEMENT PA T P/N_ 9. SOURCE 10. CONTR ACT R/ SUPPLIER &Ls,6lWy. .ser REV.,f/ % SER NO. _/ g._ g

11. INdECTlON CRITERIA IR'NO AfM80) M'6 12. ASME AUTilORtZED gj MDWG 1) SPEC t)OTitER NO2J2*_Wl_ -/E-7 I P I E ' 13. SKETCH AT ACifED
14. Discovered During O ()YES NO 15. Equip Furnished By
16. NONCONFORMING CONDIYlON: ( IRec's MConst { ITest ( IClient 1,$Eng ( IFLD

~ ' 24. DISPOSITION CONCURRENCE DddrL7ss KraLo&P EFL /Jcf 154 O_[Tlw +u AP~oSB %e4mm E w a' 5 L ~ ' ~"""" hLo7*hhi _ep Th6 'mg6ing. oF ] ? *' i" I " * "' 1P-oS 3 ca_&S Bnc/lv d'sM.eyca f. 1 b72grr _ ,/Lai/C/ DJ PEER)Q)f/Bb5 F 418.0 E N Gi r S- NY bl $ w~ 7dc clwuttaA DATE l b- $ 3)..OsTsus. If~ REPORTED BY 4.17a j H a W _ a c,- a n % d g'" rg' ' '";p"'tA p"'" v DATE .gALIDATED 8 . g DATE .

25. OtSPOSt TRON H ESul.TS

&I. ROUTING: /0 --U- hb' !%hth~'.w8tn $l O FIELO " 4GINEERING I I TO OTHEftS ISPECIFY)' '

22. C)

Field Engmeeting Disso: oon { ) Field Engineering Recornmended Disposition to Proitit Engineering ~ Otrnirtten bent cheet metal 1' _ laJging_an4_ITuaint in_acsordance vitlLepecificatipn '7220-G3. D fft"diIIO' 18"**0'=I#E'455*t bI*"E EEC C E "IZ d** '$W  %&).piRJ I t%3he iL LDe~gl LafnfM

23. PROJECT ENGINEERING DISPOSITION l

f t. l t i ,, r

26. OC ACCEPTANCE OC ENGINEER DATE-h

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24. Disposition Concurrence 24.. Dispusition Ccncurrence 1 24. Disposition Concurrence item >

^ itent - 8 tem REWORK REJECT REP AIR USE AS IS REWORK REJECT REPAtR USE AS IS REWORK REJECT REPAtR USE AS IS PROJECT FtELD ENGINES DATE PROJECT FIELD ENGINEE R DATE i PROJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE 4 PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR QC ENGINEE R DATE PROJECT CONSTR QC ENGINEER DATE , ~ AUTHORIZED INSPECTOR DATE AUTHORIZE D INSPE CTOR DATE AUTHORIZED INSPECTOR DATE

24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence Item item item

, REWORK REJECT REPAtR USE AS IS REWORK iLEJECT REPAla USE AS IS REWORK REJE CT REP AI R USE AS IS u i PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENGINE 2R DATE ! PROJECT ENGINEER DATE PROJECT ENGINEER ? DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR QC ENGtNEER DATE PROJECT CONSTR QC ENGINEER DATE AUTHORt2E D INSPECTOR DATE AUTHORIZE O INSPECTOR DATE AUTHORIZE D INSPE CTO R DATE

24. Desposition Concurrence 24. Disposite Concurrence 24. Disposition Concurrence l Item Item item PEWORK REJECT REP AIR USE AS IS REWORK 6:~ EJE CT REPAtR USE AS IS REWO R et REJECT R E P At R USE AS IS PROJECT FtELO ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE
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1. PROJECT NAME JOB NO. 19. 20.

Midland I r 07220 NO. 1586 PAGE 10F

2. UNITIS) t 5
3. DRAWING /PART NO. E609 Rev8 REV l 4. ITEM DESCRIPTION 1& 2 B536 Rev 18/ES32 Rev 12 l Conduit 3" GRS h Aux.. ITEM LOCATION Bldg.

f - 6. P.O. OR SPEC NO. 7. SERI AL NO.

8. flE EMENT p/jpT 9. SOURCE 10. CONTRACTOR / SUPPLIER N/A N/A P/N flEV.I__iLn_ SER NO. N/A Constr. , 'N/A
11. INSPECTION CRITERIA g'R NO COndul.t # . 12. ASME AUTHOf112ED
13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By F4 Dwo ( l SPEC ()OTHER NO.242_Rev- 34 '7s,Py glON g I4EO'D o ( ) YES t^3 NO l IRec's (MConst ( ) Test ( ) Client i IEng (MFLD

'1G. NONCONFORMING CONDITION: ' 24. DISI OSITION CONCUllf1ENCE - g '~ ""'C oxidation and this iis visible at the point where they\becomo embedded. i,N'l" l Conduits 2BC003, 2BC004, 2BC005' located at el. 584' between 7.4 &'.7. 9[ /gj EC' T F 8 E L.D E re Gi N E E R TE on 11 line wall, see E609 Rev.i8. Conduits 1BC001, 1BC002, 1BC014,. IBC007, 1BC008, 1BC009 locateil at el. 599' between 5.6 & 6.2 on H - 'J GE hC_ pdNEt,1ag ATE /[3-76 line, see drawing ES36 Rev. 18. " " " " * " E1 " ' " (Continued on page 2) I

17. IIEPOf1TED BY DATE 18. AllDATED BY DATE as.tnse sers N ncsut.Ts g

,J$_. /d 21. Ild TING: (K) TO FIELD ENGINEElllNG l ) TO OTilEl S ISPECIFY) V

22. ((p Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Protect Erigisieering liemni a thn vnnt f'vnm the_condultn nnd roylynni n.by uning wire hvimh ny annablaat_ j kmtm that condui t le dr'r udgr to rer nlv_ iting. _m .

/6 - --

23. Pf1GJECT ENGINEERING DISPOSITION

)<

29. OC ACCEPTANCE 00 ENGINEER DATE AUTHORIZED INSI CTOR DATE o e O c ^ -

= . . _ = -~ , s- . NONCONFORMANCE REPORT (CONT'D) -g PAGE 2 op 2 '19 NCR No 1586

l. f'g (Continued from page 1, block _16) , ,_

= -Conduits 2ACO20, 2AA036, 2ACO21, 2ACO22,_2AC0_26,_ 2ACO25,.2ACO24, 2AA033 t 2BA035, 2BA006, + see drawing _E532 Rev. . 12, . located between 5.9 & 7.2 and b'etween H & J. (' _Q-lis t #3.006. - [ 19 Hold tags attached to conduits. - ~

, - Hold fgr_ engineering disppsitign. .-

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$ T) ~ J a E a D $^ 3 NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. ig 1587 2a f NO PAGE _yOF_y

,. Midland T 07220 l 2. UNIT (S) 3. DRAWING /PAllT NO. REV 4. ITEM DESCRIPTION 5. ITEM t.OCATION ' [ 5 l& 2

6. P.O. OR SPEC NO.

E-537

7. SERI AL NO. 8. II,%P 16 2AC012 -PVC 3" conduit
9. SOURCE 10. CONTRACTOR / SUPPLIER Aux. Bldg. el. 614' CEMENT &J)QT N/A N/A P/NE REV.ht.n SER NO. U/A COnStr. N/A j h

Y 11. INSPECTION CRITERIA IR NO 13/A 12. ASME AUTHORIZ,ED 13.SKETCll ATTACllED 1'4 . Discovered During 15. Equid Furnished By j (>l DWG ( ) SPEC ()OTHER NC537 Rev_.16 'f[ys'Oy,1$EO t)YES MI NO ( IRec's (X)Const ( ITest ( IClient ( IEng WFLD 'l 16. NONCONFORMING CONDITION: Conduit 2AC012 has been- damaged by drilling the 24. DISPOSITION CONCURRENCE 5 rework i relect repair i use aC s' _ concrete slab for doyels at el. 614' approximate location 6'3" west STITT 3 of 7.4 and 2' S" north of D line. I he roseCr , ms rieto encineen /d fjg Ave . O-list #3.006. b UATE d 1 1101d tag applied near item. I h""dJ CJ ]^r ptGIdNEg t pggj j g IIold for engineering disposition. '"('"" AU TetO Ht ZED B n 5Pt.CT O H ^ DATE i f<1 .j 17. REPORTED BY DATE 18. VALIDATED BY DATE **' '*"8"' ""'*"S  ! ,*/,.. &, sun / j{'\.h. 75 -  % 2k LJk /d -}f-Q [ 21. ROUTING: ( ) TO FIELD ENGINEERING l l TO OTHERS (Si ECIFY) I

22. ,tj Field Engineering Disposiiion l 1 Field Engineering Recommended Disposition to I efect Engineering Repair in occordance with drawine 7220-Eh2 Sht 11B Paracrauh 27.

AL. P ' l /fl7Y  ?, '$ e hd $1%.u l O n / 0 *- 7 8 h^

23. PROJECT ENGtNEERING DISPOSITION H

4 i 26. OC ACCEPTANCE OC ENGINEER DATE , 1- --#, AU TilOnlZED INSPECTOli DATE i,; - __ i .  ;.. .. v. w ' q ,y. y,. <x .y; e x  :: ys e; .;t, v %,* w,. . m. . m o .. .,-4 -~ . . i t . c r,- e.m, , .1 ,

e. . w agt p .. . w. .

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1. PROJECT NAME .,!- , JOB NO. - +" -
  • n ., -  :., , - 19, t - 20. . ..

], I, J t. .: > d) > , 3 , '.'M. - -i.. . t i;~2-.; . l NO. '150C s PAGE /OFI ~ i4 2. UNIT (S) 3.. DRAW 4NG/PART NOc , REV 4. ITEM DESCRIPTION , .fr.p 0 2 /t s .-- 1 t 4 2' c.. 5. ' .

i. e s . - O . MS' c.;; ;c Qat". jur.& . / t h t;;5 f}

..-h.;M" y , 5' ;ITEM LOCATION 4 ~.G 4Lv < ., s. . . . .: . ,n , .p$ c w ,, , li G. P,0. OR SPEC NO. 1. SERI AL NO. 8. REPLACEMEf4T PART / , 9. SOURCE. .:10. CONTR ACTOR / SUPPLIER f.'.y f/,g P/N , 'REV SER NO. _ g, gg . .- % ;, , , g gg,p. i

11. IfJSPECTION CRITERIA ' . . R NO , . sc 12. ASME AUTHORIZ,'1D 13. SKETCH ATTACHED; '14. Discovered During . 15. Equip Furnished By .

(..) DWG ( ) SPEC I)OTHERilb NO,-j_ r'+4*# g"hIfghO D ( l Y ES - (. )'NO 7 ( .' Rec's (,1Const ( ITest ( ) Client (,lEng ( IFLD W +*

16. NONCONFORMING CONDITION: '

- T- .- . I6 it. 24. DISPOSITION CONCURRENCE - / MJ /W'!~

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\M' ' s . . . j ..~ . , - s 'I , b - - ' ' / .e - rework l reject -l repair l Use as is ,-:fr* f (' / T ( O se i .{, ?s.o y d5 / ! i tf s } U)./3 h ihf a l l h l j .r~ sgr~ ,.Y*/ l :;i. . 6 /s~ ? O ' li .

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-h i ^ s s / ,s 3 .. 7 2 ( t PROJ ECT re ELD E r4GINEER DATE a.. .g 7 4- -f : h e . . s _, PROJ ECT ENG8 N EEtt DATE. . r f . , f 4' y -  ? n J y 3 ..,4 y. 31.- PROJ CONSTet QC f.NGINE E R DATE i ')' , 1 W .! \;[ 1[1 'M ? # 1 .. j *^ - , c e AUTHOf41 Z4'O A NSPECTO H DATE-l / A erl A /'h. b; A*e W$1P 3 ' } 'e Q  %. ' Y. ' 3 :<. ' & /' , L *, *.. t

11. REPORTED -DATE d 10 VALIDATED BY /

' ' DATE,i '5 . jsPosir:ON nesutTs t

v.d@d
  • O!: .

.E l O  ; .. - - f -fS:$ u N9A a  % .;f.. &-h - 7 M $ny ^y>$7lyh.s..0 ' " i. I j'  ;. 21. HOta : ' ^ f ) TO FIELD ENGINEERING ( ) TO OTHEliS (SPECIFYJ P ' ~  ; ]; j ! 22. ( ) Field Engineering Disposition ( ). Field Engineering Recommended Disposition to Project Eng.yge6 ring , ,p ,,. 4 ., e x . I t i .a . J- c4t .v! t . , 4 . . ., e ,g a . . m. j - .. , y . yi[4.y}' J }f a' & M'kkE4 'I r +1 ,. j[ 23. PROJECT ENGINEERING DISPOSITION , p ..j j, g ,9 ; [ d

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~ si !1 ..  ;} i C!. -w f.- '*-f,N $[',9p} hI$'?. #  : '  ; 2 . .. j. .m .. j! ' ', . + g #. . . .; y , - ygf  ;. c ~ ,r 'Q' * ~ ' Yd.bdi$,$b i )..' . b.Y y ll te -- l,i - ' l{ T 'u ' ;;-)- J'hj{p[y kN . 26. OC ACCEPTANCE , j' . , V ' .. s .# r . 4.- f ,h.r);g - g y. OC ENGINEER , DATE' '.. i- c: 3 .. cu.  % si AUTHOf}lZED INSPECTOR DATE ~ 3 ,  : 0, q : M&% .r , i q =, s,. < a w, .( . g .f . ..-.=b, ,. = o. F + . .,Mb. s .,s #{ , *h . s.; ,A s [.,' , .,s. , * - h ,4.. - _  ; g y n a s .. .

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 ; p= ', 17 ,- - t %. Pt :g, .. ,m y. i' f ,J '! a r 2 %;2 { %t-% . :. h., . U;e. .; r. .q .; .e . , s, * - me- . ..  ;-c, .i,  ;- M, ..4, , ~' ' ' - . = N= , s ', b 4' E 9 .4 ,l .w.- N s t;,  ; .m 0. 3 . ,- c 'm ,w. ,1 ~. ,1,K i a ., -> Ys ' AS $\? .- g'g -W- <D O h ep y, yth  ; s / - ' NONCONFORMANCE REPORT @p? ir l'ji.F @n

1. PROJECT NAME -

JOB NO. , . . _ 3 .. 19. 20. - r ,';M_ ; O ' - ~ NO.p g PAGE lOF.9- _ l u,,,1 m 1 l' o - REV g'1. ITEM DESCRIPTION ym

2. UNIT (S) 3. DRAWING /PART NO.-

~I '( - e,5 - lii -x.8gi c, .

5. ITEM t OCATION MA 0 -
.g.Enf_PpR SPt7.CSERi[L NO. NO-8. REPL ACEMENT H/t 4CO-Na,-ct-/J,;MJ-19pOURCE PART 9. qGrJ-NT4(C-Stuas'10.0 GQWIDACIQS/SUPPdpRir=&* i -

72Eu F-w JT rm_ U/A_. REV SER NO. c NJ. ~,r . ., , J.w. 1

11. Irf>PECTION CRI TERI A N/A IRNO.R& M 12. ^

Su:glier '

13. SKETCH ATTACHE ),

U 8e1. @w-Cernon'ti rscovered Dunng Tdquip Furnished By CT OD ( ) 0".G ( ) SPEC h) OTilER ' NO.gg _gfr .Lu 1 ( LYES g)NO ( ) YES ,g)NO 9 glRec*g ( IConst ( ITest ( ) Client ( IEng (lFLD

16. fjONCONFORMING CONDITION:  ? .i . .. 24. DISPOS 11 TON CONCURRENCE UP MMCMIM $@ da-19343 Of iD D[b Llit4N *AN 'i 44d " vowork I reject repair use as is i

I 3D.d1'13d/L.-QL.U 1 f0" i 4'h"*MMbida-Cf-cat!.ricl-and-the-nanuf&olWGP IG-idEn%ifib. i taMc.il 1"

  • d'*-1 h0_gbiy4' 07 t1*? +hof_MJgg_M_,tg44gggg M_gg '

d d- NU?l L-P l-GD113r-b31t3.-.- 'd&G-IdbEbif1Cd10n-Sy3f)Cl-M-h6-E.3-Bi gggg-{gMhlf_. ,,,,,cy,,,,,,,,, ,,,, . I _ . . - - . 1ebCOEDM--MJ thC-CbO@$y-t 't .t43*131-116 igd--ilMy-URG-P0C01V6d-WithbM%-SY PseoJ consvn oc casina DATE -nr Fytt 1, my g_ tit,ggg_gighy7 t h II[-DC;1 70QUEFCd Df- D D19-1-GfLASIM-Sp60s-A=I93* AUTitORIZED INSPddTO H DATE ' *[$ . . l I (M i-t ymed ' H '

17. REPORTED BY IDATE 13. VALIDATED BY DATE,. 03%[.. . D ' ,j, d5. [SPOWON R E 5us_TS 'i
l. 0 ., t 2 ,5./.- hu[ O '

lt ,f,M ,)/.4 -- ~ A /

21. ROUTING: TO Fl[l'D ENGINEERING I I TO OTiiEIG (SPECIFY) 3.() Fiefd Enginecing Disposition ( ) Field Engineering Recomrr ended Dispositron to Project Engineering - *

~ - Y '  ? ;-l fy 'g. ~ ,  ;.4 -u q _ s , '? .fi .i. . f'.k! ' ~ .. , _t, . . a.w .t .

23. PROJECT ENGINEERING DISPOSITION  ;, ( . -

ny i, . ~ 1 n_r. *: 1,O Qf I V-  ; . {. ' cr" } ; . i,J , c , 1.  ?, .~ i 8 - ( ' 1_ ,. e ' j , 3 4 4 c, M QW.M/. - .r.

26. OC ACCEPTANCE

-c. . l g.: q OC ENGINEER DATE , 4 . i. ./.m. s , 4 e , ei - y - , , , . . . ... e. n ,. - ~ . 4 . /- , 2*(* *. - , s.+. yr, m w . s. .g., , g .e c , ..v '(l ,.) .i! - ' 0 ' M W-]<  ; . .' MQs  ;;; 4Ny,Mg q ;;,-{~M', - + [,,l  ;, P Y g e . .c. .  : i, i i - I j , t.  : ,,,,- t i . . < m  ?. oi I to  %.a f m w l 4, m l -l -  ; - . I' ' i-r- u- . O. I apJ ' .' f T'. l , - r ae e s ,f . .a.> - -- u  ; j . - , n F [ , 8 e ,,r-w, g } . ,' # ~' *l. . s. . .- - , p , . * .. Y, Y.. ,)p e. ] <*(, n '& .N f , .a, *f '- ,-)& .; 4g tv g ' h,, .* r ', Q I. ', [* ,, , _*[ h, a h',' 3 L' ' } o .., .. >;7 h , . .g-.. - 3 S)  ;, g , g- = 7; -? :p , . ^ I , sw w s g y .- . , .. ~m. ..'. .4.p '- ,. .% ,y , . s. .f ...+ . ej' QL ,m - ..y' -x : *h n~

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