ML20125B806
| ML20125B806 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 11/15/1979 |
| From: | Ablondi H, Mcclure A BECHTEL GROUP, INC. |
| To: | |
| Shared Package | |
| ML20125B805 | List: |
| References | |
| NUDOCS 7912280420 | |
| Download: ML20125B806 (250) | |
Text
{{#Wiki_filter:. M 8 QUAllTY ASSURANCE PROGRAM PROJECT AUDIT REPORT *.='r:c.- F m .
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1 PROJECT Midland Units 1 and 2 _ 3 24-5-1 (Part I) 2 JOB NO. 6 AUDIT DATE 3 TYPE OF AUDIT Special (Engineering) 7 H. Ablondi and 4 ORG ANIZ ATIONS AUDITED Bechtel Small Pipe Design A. McClure (Auditor Trainee) and Stress Groups 8 INDIVIDU ALS CONT ACTED A. Sidhu (Engr. Supv. ), L. Snyder (QE), and F. Brownin'g; Mn N u syn (Lead Small Pipe Design Engr.) 5EETP 3$ yE$
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.u. sm 9 DESCRIPTION OF AUDIT (SCOPE AND EVALUATION) 7 The scope of Part 'I of this audit included QA verification of the small pipe design and stress group's compliance to the following paragraphs of specification 7220-M-343 Rev. 4 and the applicable documents referenced therein:
2.0 Codes and Standards 3.0 Materials 4.0 Submittals 6.0 Design 8.0 Documentation 10.0 Nondestructive Examination The amall pipe design.and stress group's output documents that were reviewed for com-pliance to the above paragraphs are noted on the attachment to this report. Details of Part I of this audit were documented on Quality Checklist No. 24-5-P-0. An evaluation of the results of this part of the audit will be included in Part II of the audit, which will cover Simplified Pipe Stress Analysis as outlined in paragraph 7.0 of the referenced specification. Draf t copies of the deficiencies (QAFs) noted below were provided to the individuals contacted during the audit. Action assignments and action scheduled completion dates were agreed to by the same individuals during the performance of this part of the audi -. , 1 10 D EFICIENCIES NOTED (Q AF NO.) (SEE ATT ACHED) A CTIO N QAF SA-79 RE: Support / Restraint ID n E sPO N. 'cO M PL QAF SA-80 RE: Material ID scHED sieluTY oArg QAF SA-81 RE: Mech. Fasteners QAF SA-82 RE: Use of St'd Supports QAF SA-83 RE: Temperature Limitations 7 3.. . El ) D~ QAF SA-84 RE: Primary Members 2. ~ ' QAF SA-85 RE: Hanger Details 29 R$ QAF SA-86 RE: Restriction of Fillet Welds "7 77 QAF SA-87 RE: Min. Size of Welds E' QAF SA-88 RE: Locking Devices 3. QAF SA-89 RE: Location of Anchors l l A UDITOR(S) SIGN ATURE , DATE I SF P 20004 7912280 @ %d 90007102
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Att'ochment #1 ais3.'?-
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- >' W g45 CALCUIATIONS I DWG HANGR DWG I Hangr Remarks
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.sjy FSK-ElFCB-47-1-(l) H-1 L10-1-3 NA H-2 NA H-3 NA "SK-ElCCB-62-1-(0) H-1 401-1-3 400-525 "$ F" H-2 526 , _ $$g;, ..
H-3 527 ^;,iggiqq
..w .. :i ie a-2CCB 61-1-(0) H-1 402-1-4 400-473 . :"@ F" d $$[i b'~ .
H-2 '" H-3 L74 .XQ ) ht . l.jp,jg. s wy ..._ ., 1HBC-196-2-(3) ' H-1 457--2-2 400-394 N >"'4 H-2 NA
~
l' H-3 395 "@ F" . H-L 392 "@ F" - H-5 392 "@ F" H-6 386 1HBC-197-2-(3) H-1 457-2-1 400-39h H-2 NA H-3 395 H-L NA H-5 546 H6 ' 386 "QA F" 2CCB-6-2-1-(0) H-1 h02-1-3 400-473 "GP' H-2 505
~
H-3 506 "QA F" 20C3-32-2-(3) A06-2-10 NA 1FCB-LL-1-(1) H-1 410-1 6 A00-466 "@P' 1FCB-54-1-(l) H-1 410-1-3 A00-044 "CA F" H-2 397 "QA F" H-3 NA H-h 626 "QAF" 1FCB-45-1-(l) H-1 410-1-9 A00-029 . 1FCB-66-1-(l) H-1 610-1-4 400-h04 H-2 405 "QA F" H-3 405 "QA F" H-4 400-ho6-H-5 407 "QAF" H-6 032 "QA F" H-7 L34
. . . 90007103 ..
Attachment #1 . . Continued Pa8e 2 .. . .: . ::rk . ~
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CALCULATIONS ~. I DTr HANGR DT1 1 Hangr Remarks 1CCB-33-1(1) H-1 403-2-1 NA H-2 400-454 H-3 021 H-4 021 H-5 021
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90007104 I i O -
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O g QAF SA-79 A.I. H-53 gfC QU ALITY ASSUR ANCE FINDING . N pagg 1 "O P c-
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- 9. PROJ E CT/D E P A R T M E NT/SUPPLIE R ' 2. T YPE OP AU DIT/SURV EILLANCE gygggg 3. A U DIT ID ENT.
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- c. A U D a T O R' (audito [ 5, DAT E OF FINDING 7. DISCUSSED WIT H H. Ablondi/A. McClure traine e) 11/6/79 L. Snyder 11/9/79
.. CON T RO Lu No DO CU M E NT. SE CTiON. P A R Ao R A PN, ET C.
A. Sidhu 11/12/79 7220-M-34 3 (0) Rev. 4 Para . 8.1.5
- 8. REOUIREMENTS Para 8.1.5 of Spec. 7220-M-343(Q) states in part that nonstandard pipe attachments, brackets or structural attachment shall have unique identification numbers.
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t.p,,, Contrary to the ob:re (Saf. 8), anchors are not identified on the following FSK piping isometrics: FSK-M-lCCB-62-1 REV. 0; FSK-M-lFCB-44 -1 REV. 1 FS K-M-2 CCB-62 -1 REV. 0; VSK-M-lFCB-47-1 REV. 1 FS K-M-2 CCB-61 -1 REV. 0; F"K-M-lFCB-4 5-1 REV. 1 t o. R E CO M M E N D E D A CTIO N /S (1) Revise above drawings by the additica of required anchor identification. (2) Review other ISO's for similar omissions and document results of such review. It. SCNEDULED COMPLETION D ATE 12. R ESPON SIBI LIT Y FOf' COR RECTIV E A CTION 12/12/79 P*oject Engineer
- 13. COR R E CTIV E ACTION T A K EN t o. D A T E C O M P LE T E D 15. SveMtTT ED SV R E S PC NSIB LE A U T MO RIT V 16. COR R ECTIV E A CTION A C C E PT E D NOT A CC EPTED gag
- 7. V E RIFIC ATIO N A CTION S E V Q A E i s. IM PLE M E NT A TION DATE OAE QCCEPTE D l NOT ACCEPT ED
- 19. DISTRieUTION 90007105 SFP 20871 G 1001669 01
QAF SA-80 AI H-54
- gfC QU ALITY ASSUR ANCE FINDING
- PAGE l OF
- t. PROJ E CT/D E P A R T M E NT/SU PPLIE R 2, T Y PE O F A U DIT/1U R V EILLA N C E O F FIC E 3. A U DIT sO EN T.
Sel Pine Desim & Stress Groun NHn1 F*' CD 24-5-1
- c. A u oiTO R (Auditor s. D AT E o r Fi"D'"G 7- 'scussE o wiTN l H. Ablondi/A. McClure Trainee) 11/6/79 L. Snyder 11/9/79 1
.: C oN T R O Lu No oO CU u E NT. s E CTION. P A R A o R A PN. ET C. A. Sidhu 11/12/79 .
72 2 0-M-34 3 (0) Rev. 4 Para. 8.1.7
- 4. REQUIREMENTS Para. 3.1 of Spec. 7220-M-343(Q) states in part that all field provided materials shal2 as a minimum, meet the requirements of ASME B/PV Code Sec. III Div.1 1971 Ed. S-73 Addenda.
Para. 4.0 of Spec. 7220-M-243(Q) : Material requirements are the same as for Spec. 7220-M-343(Q). m l
- %; .r 0, PINOING FSK-2CCB-61-H2 and FSK-2CCB-61-1, B-3 Bill of Material Block indicates material type and size of pipe only; ASME/ ASTM designation not indicated.
1 1, . R ECOM M E N DE D ACTIO N/5 (1) Revise referenced FSK's to indicate the ASME/ ASTM designation. (2) Review output of responsible individuals for si:ailar o= missions and document results. (3) Verify that, where the ASME/ ASTM material is not indicated, the subject fabricated component support or restraint utilized ASME or equivalent material.
- 14. SCHEQULEO COMPLETION D ATE 12. R E SPON 519 8 U T V FO R C O R R E CTIV E A CTIO N 12/12/79 Project Engineer
- 13. CO R R E CTIV E A CTION T AM EN
- 14. D A T E COMPLE T E D t S. SUBMIT T ED S Y RESPC NSIS LE A UT MORIT V 16. CC H R ECTiV E A CTION A C C E PT E D NOT A CC E PTED g g
- 17. V E RIFIC ATION A CTIONS E V Q A E t 4. t M PLE M E N T A T IO N DATE A CCE PTE D NOT A CC EPT E D QAE
- 10. Ol5TRl8UTION l
SFP 20071 j G 1001659 01 90007106 !
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7 g QAF SA-81 gfC QUALITY ASSUR ANCE FINDING A.I. H-56'- PAoE 1 J o r ' 1 ', ^
- t. PmO J E CT/D E P A R T M E NT /SU PPLIE R 2. 3. AUOlYIDENT, TYPE OP A W ORT /SU R V E 4 LL A NC E OPPICE C "
Sm1 Pine Desitn & Stress Crn st n Rnach1 P'E'D C 24-5-1
EUE ""
- 4. AuOiToa (Auditor 5- D^7E 'F'" '"5 '-
H. Ablondi/A. McClure Trainee) 11/7/79 L. Snyder 11/9/79
- e. CONT =O Lu Mo DOCuM E NT, s E CvlO N. P A = A o n A PN. ET C.
A. Sidhu 11/12/79 72 20-M-34 3 Rev . 4 Dwn . M-4 93 VII No t e (3) 6 FS K-M-1FCB -4 6-1 Rev .1
.. nEOv =EMENTs Mechanical fasteners must be used on pipe supports in the vicinity of flanges, strain-ers, pump nozzles, etc. without resorting to cutting or welding to facilitate removal of the support section.
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Contrary to the above, hanger No. H-2 and H-3,, utilize fasteners that are welded.._ ~ ' Reference FSK-M-lFC3-46-1-H2 (Q) Rev. O and FSK-M-lFCB-46-1-H8 (Q) Rev.1. l l t o. R E COMM EN DE D A CTION/S (1) Revise FSK's to reflect Spec. Requirements. 1 1 Review other FSK's for s1=11ar deviations and document results of such rev1ww. (2) t1. SC M EDU LE O COM PLETION D AT E 12. R E S PO N SI S t LIT Y FOR COR RECTIVE A CTION 12/12/79 Project Engineer
- 13. CQ RR ECTIV E ACTf Q N T A ME N
- 14. D AT E COMPLETED 15. EUSMaTTED S Y M E S PC N Si g LE A U T MO R IT V 16. CO R N ECTa V E ACTION gag ACCEPT E D f NOT A CCE PT ED
- 17. V EM tFIC ATION ACTION S S V Q A E t e. IM PLEM E NT A TaON DATE gag ACCEPTE D f NOT A CCEPTED
... O , .T . . . u T ,0 N l =% 90007107
QAF SA-82 - - t.
@'PROJ E CT/ DE P A R T M E NT /SU PP U E R QUALITY ASSUR ANCE FINDING
- 3. T V PE OP AU DIT/SU R VEILL A N C E gggggg A.I. H-57 PAoE
- 3. A UD47 40ENT.
1 Or 1~J Small Pipe Design & Stress Group Special riELO C 24-5-1
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- a. A u "
(Auditor * * " ^ " ' " '"" H. Ablondi w/A. McClure Trainee). 11/9/79 1. Snyder 11/12/79
- c. CON T R OLu MO oO CU M E NT. 5E CT.ON. P A R Ao R A PN. ETC. A. Sidhu 11/12/79 Spec. M-343 Rev. 4 Para. 6.15.1 and 7.1.4
- 8. RE QUIR E M E NT S Para. 6.15.1: States in part that STD supports shall be used wherever possible.
Para. 7.1.4: States in part that STD Pipe supports, restraints, anchors and structu.al attachments are shown on dwg. 7220-M-493. 1
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S. PiNo No .., ;f.1 - l Contrary to the above none of the referenced STD supports have been used. 3. k-Note' (1) In lieu of the standards, other detailed components have been utilized, i.e., PGS-104, 103, 102, 114, and 113.
- 30. RE CO MM E NDE D ACTIO N/S
- 1) Justify not using standard details (para. 7.1.4) or revise Spec. M-343 to cover .,
this deviation. t3. SCHEDU LF J COMPLETION D ATF 12. RE SPONStalLIT Y POR COR RECTIV E ACTION 12/12/79 Project Engineer
- 13. CO R R E CTIV E A CTIO N T A pt E N
- 10. D AT E COMPLET ED 19. SusMIT T EC ev R E5PC N5 tele A UTNORIT Y 16. CO R R ECTIV E ACT80N ACCEPTED NOT ACCE PT ED
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- 37. vERiPaC ATiON Act ONS ev O A E i s. 4MPLE M ENT AT BON OATg ogg ACCEPTED l NOT ACCEPTED
- 10. DIST R e eUT IO N S F P -208 71 G1001659 01 900071.08
g QAF SA-83 gf QUALITY ASSUR ANCE FINDING A.I. H-58 -
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- i. PROJ E CTio E P A R T M E NTisW PP u E R 2. T vPE OP Av oiTisu R v EiLL A NCE op,,cE g 2. AvoiT ioENT. ,,
Small Pipe Design & Stress Group Special pie Lo O 24-5-1 F
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- c. Av oiT "
(Auditor L.'**Snyder 11/9/79 H. Ablondi w/A. McClure Trainee) 11/7/79
.. CONT RO LuNo oOCvM E NT. sECTiON. P AR AoR APN. ETC. A. Sidhu 11/12/79 7220-M-343 Rev. 4; Paragraph 6.1.2 _
- 0. R E Q ut R E M E NT S
- 1) FSK M-1CCB-62-1 Rev. O indicates 4" insulation for line ICCB-62-1.
- 2) Paragraph 6.1.2 (above) states in part that pipe supports shall be designed such that temperature of 150 F for concrete and 200 F for structural steel will not result.
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- 1) FSK M-lCCB-62-1, H1 does not reflect insulation at support interface with existinift.' g\ME "
steel. .
- 2) Contrary to requirements of 6.1.2 (M-343) hanger no FSK-M-lCCB-62-1; H1(Q) indicates that there is no provision to prevent transfer of heat from the piping system to the structural steel, if the line is insulated as required above (ref. 1) in the present "as built" condition.
- 10. R E CO MM E NDE O ACTION /S
- 1) Revise drawing to reflect insulation requirements.
- 2) Revise drawing as required (ref. 1).
- 3) Review other FSKs for similar conditions and document results of such review.
Il. SCNEDULED COM PLETiON D AT E I I. R E SPONSIBILIT v FO R CO R RE CTiV E A CTiON 12/11/79 Project Engineer
- 13. CORRECTevE ACTION T AMEN
- 10. D ATE COMPLET ED I S. SveM T T E D B Y R E SPC N $a cLE A uT NO RIT V 16. COR R ECTIV E A CTION ACCEPTED NOT A CCEPT ED ggg
- 17. V E RIFIC ATION ACTIONS S V Q A E I 3, IMPLE MENT AT BON DATE QCC E PT E D NOT ACCE PTED gag
- 19. DISTRisWTION SFP 20871 i 900071.09. .. _
. ~ . . .
s, [ [ . QAF SA-84 gf QUALITY ASSUR ANCE FINDING A.I. H-59
* . PAGE 1 OF '2 i -
- 1. P ROJ E CT/D E P A R T M E NT /SU PPLIE R 1. T YPE OF AW OIT/SURV EILLA NCE 3. A U DIT ID ENT. "*$
OFFICE Q Small Pipe Design & Stress Group Special FiE Lo c3 24-5-1 ,' O. AUostoR s. D ATE oF PsNoiNo T. ossCussto wsTN [ g H. Ablondi w/A. McClure Trainee) 11/9/79 A. Sidhu 11/12/79
- s. CON T RO LuN o oOCU u g NT. s E CTiON. P A R Ao R A PN. ETC.
Spec. M-343 Rev.4 Para. 8.1.4(S) Spec. G-27 Rev.ll Form 84
- 8. RE OUIRE M E NTS
- 1) Spec. M-343 Para. 8.1.4(S) states in part that the detail shall contain all required nondestructive examination.
- 2) NF5221 per Sheet 13 Form 84 of Spec. G-27 required LP or MT of Class 2 supports. '
Note 23 of the referenced Form 84 states welds in primary members shall be MT or j~ ? PT examined. i
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l Q. FINOtNG .,
- 1) Contrary to item (1) above a conflict exists between two FSK Support details, viz 'i
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FSK-M-lCCB-61-H2 & FSK-M-2CCB-61-Hl . Item 5 listed on bill of materials for FSK-M-2CCB-61-1H1 and item 4 listed on bill of material for FSK-M-1CCB-61-1-H2 consist of A-36. Conditions for both supports are noted in Lateral / flat & Fy conditions as being the same. (Continued on Page 2) t o. R E CO M M E N DE D A CT40 N/S 1, Revise discrepant FSKs to reflect Specifications' requirements, i
- 2) Apprise the responsible individual (s) of the above .,7nflicts and omission.
- 3) Review the output of the responsible individual (s) ser similar conditions and document the results. .
I1. SCHEQULED COMPLETlON D ATE 12. R E SPON 5t BILIT Y FO R CO R R E CTik t A CTION 12/12/79 Proiect Engineer
- 13. CO RRECTIV E ACTION T AME N l o. D A T E CO M PLE T E D t s. Su EMIT T E D e v R ESPCN5a mLE AUT HORIT V 16 COR R ECTIV E ACYlON
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- ACCEPTE D l NOT A CCEPTED 'g;g
. T. vCRiriCAT ON ACTIONS. ,OAE j
i s. MPLE ME NT A T SON DATE 1 QCCEPTED f NOT ACCEPTED l OAC
- 19. OlSTRIBUTION i
1 , !" A ! l 90007110 l
QAF SA-84 24-5-1 . , _ . , , Page 2 : p.'i'. ,, o e-
- 9. FINDING (Cont'd)
The conflict is noted in the columns where the types of supports and support elements are checked. I EXAMPLE: a) Item 4 of the bill of materials is checked Linear and Primary and the NDE requirements noted as para. NF5221 i.e. MP&PT for the connecting welds.for yy? Support No. FSK-M-lCCB-61-1-H2. :c s,;-c. g.. b) Item 5 of the bill of materials is checked Plate and Shell and Primirf,.(khb hh? the NDE requirements noted as NF5222 i.e. visual only for the same ' con [%J necting type welds for Support No. FSK-M-2CCB-61-1-H2. mi [ @3 ply [f-The visual, i.e. NF5222, designation for primary Plate and Shell type welded connections is contrary to the 1974 edition of the referenced code in para. l 2.1.1 of Spec. M-343 Rev. 4 l
- 2. Irem 1 a 3"x3"x3/8" 2. designated Linear and Primary on FSK-M-2CCB-62-1-H3 has Weld Symbol noted in detail. No NDE reference is noted between existing W 30 x 99 and the Z. 3"x3"x3/8".
90007111 1 l I . . . .. . .
3
% QAF SA-85
' gf QUALITY ASSUR ANCE FINDING A.I. H-60'
. PAGE OF
- i. PRO; E CTio E P A R T M E N Tis v PPu C R 1 o T vPE OP AvoirisuRvEiu.ANCE o,,,C, g 3 2. Avoit toENT.
Sml Pipe Desizn & Stress Group Special no Gl35 24-5-1
- 7. DiscussEo wivN
- 4. AuotTOR (auditor s. oATE oP PsNoimo H. Ablondi/A. McClure trainee) 11/8/79 L. Snyder 11/8/79
.. CONT ROLuMo oOCuME NT. sECTiON. P A R Ao R A PN EvC. A. Sidhu 11/12/79 Soec . 72 20-M-34 3 Rev . 4 Para 8.1.7 f rem h . '%gsird in g Wn ger
- s. REcuiME ME NTs Details".
The referenced Para, states in part that each sheet / detail shall contain the following information as a minimum:
- h. Properly marked bill of materials with size and shape clearly indicated. . 9 m/aA.+ .c;i
- 2.a.u fins sGv. .s .
,. P.N o n N a 3 j., f0 Contrary to the above requirement the plate material between the pipe and support i
-element thicknesses are not detailed on FSK's M-lEBC-196-2-H1 and HBC-197-1-Bl. l No te : The statement " Thickness by Field." is indicated in lieu of the thickness. l
' I D. R E COMM ENDE D ACTIO N/S (1) Revise FSK's to indicate required thicknesses.
*(2) Apprise the responsible individual (s) of this omission.
(3) Review of FSK's detailed by the responsible individual (s) for similar omission and document the results of the review. I 1. 5CHEDULED COMPLETION C ATE 12. R ESPO N $13l LIT Y PO R CO R R E CTIV E A CTION 12/12/79 Project Engineer i 3. COR R ECTiv E ACTION T AKEN
- 10. o A rt COMPLETED 18. $USMITT E o S V R E s PC N 51s LE A UTNO MIT Y 16. CORR ECTiv E ACTION
'~'
ACCF PTEo NOT ACCEPTEo --gag 17 V ERiPIC ATION A CTIONS B Y Q A E 16, 1MPLEM ENT ATION DATE gag QCCEPTEo f NOT ACCEPTED 1 Q. OtST RIB UTIO N S F P 208 71 G1001659 01
. , . . . ,. o .
/ l QAF SA-86 pfC QUALITY ASSUR ANCE FINDING A.I. H-61 . . .
PAGE IOF'~ ). 1, PR O J E CT /D E P A R T M E N T/5 U PPLI E R 2. T Y PE OF AUDIT /5URV EILLANCE oppggg 3. A U DIT ID ENT. . g, Sel Pine Design & Stress Groun Soecimi n 8'o CiG 8; 1 e.AUD" (Auditor H. Ablondi/ A. McClure t en h e e) 11/8/79 L. Snyder 11/9/79
.. CONT RO Lu No oOCUu t NT 5ECTiON P A R A.R APN. ETC.
A. Sidhu 11/12/79 Soec. 722 0-M-34 3 Fev. 4 h rn . n.7 A
- s. REaViREwENTS hra. 6.7.6 of the referenced specification states that field welds made on columns or loaded beams and girders shall be parallel to their longitudinal axes.
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- 5. PlNDeNG < l[' .'~ n; Contrary to the above requirements two transverse fillet welds were designated' on "* W?
FSK-M-lCCB-62-1-El. The welds were designated at each end of a 2 inch wide two directional strap restraint that interfaced with a W30 x 99 structural member, t o. R E COMME NDE D ACTION /5 (1) Revise FSK to reflect specification requirements. (2) Apprise responsible individual (s) output for similar deviations and (3) Review the responsible individual (s) output for similar deviations and document the results of the review. I1. SCHEDULED COMPLETION D ATE 12. R ESPONSIBILIT Y FOR COR RECTIV E A CTION 12/12/79 project Engineer t 3. CO R R ECTIV E A CTION T AM EN l a , 14. D AT E COMPLETED t o. SUBMIT T E D By RESPCNSISLE A UTMORIT V 16. CON N ECTiv E ACTION A C C E PT E D NOT A CC EPT ED gag
- 17. V E RIFIC ATION A CTIONS SV Q AE t 5. eMPLEMENT A7 TON DATE ACCEPTED l NOT ACCEPTED QAE
- 15. Ol5TRIBUTION SFP 20071 G iuo16*a9 01 e e or e .
fg QAF No. AI. SA-87 H-6 2 - l pf QUALITY ASSUR ANCE FINDING i
" 1 1
., cAoK Or 'n
- t. PROJ E CTiO E P A RT M E NT /sv PPLs E R . T v PE OP Au OsvisW R V EILL A NC E O r PIC E 3. AWO67 sOENT. ,L.* l Sm. Pine Dsen. & Stress Gos . Soecial r'E'o CD 24-5-1
- 4. AUDITO" (Auditor 5 Da't or ""D'"o '- "'SCUSSE O wit M W. Ablondi w/A. McClure Trainee) 11/9/79 L. Snyder 11/9/79 ,
- 4. CONT R O LLING OO CU M E NT SE CTION. P A R AG R A PN, ET C.
Soc. M-343 Pev. 4 Para. 6.7.8 & Table 6.7.8 A. Sidhu 11/12/79
- 4. REGWOREMENTS Para. 6.7.8 of the referenced specification states that fillet weld joints shall be the minimum shown on Table 6.7.8 & governed by the thicker of the two members, not to exceed the thickness of the thinner member. .. c ,
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- c. PINotNo .-
3 m.
. .a + , i Contrary to the above requirement, the below FSK support / restraint * '
details indicate. fillet welds that are not in accordance with the referenced table. FSK No. Size Spec. Size Noted 1FCB-46-1-H4 5/16" 1/4" l 1FCB-54-1-H1 5/16" 1/4" I 1CCB-62-1-H3 3/16" 1/8" 1
- 10. R E COMM ENDE O ACTIONIS 3E85:8$ !: N! 3N k '' d$
- 1) Revise FSK's to reflect spec. requirements.
! 2) Apprise responsible individual (s) of the above deviation.
i
- 3) Review the output of the responsible individual (s) for similiar
; deviations and document the results.
St. SCN E OU LEO COMPLETION D ATE 12. R ESPONSIBILIT V FO R C O R R E CTIV E A CTION 12/12/79 Project Engineer
- 43. COH H E CT4W E ACTION T A M EN I
l I
- 10. D AT E COMPLETED 15. SU BMIT T ED S V RESPC NSisLE A UTNORIT Y la. CO R R E CTlv E A CTION 1
ACCEPTED NOT A CCEPTED gag
}
87 VE RIFIC ATION ACTIONS S V Q AE I
- 18. IMPLEME NT ATION DATE CCC EPT E D l NOT A CC EPTED CAE
- 19. OllT R I B UTIO N l
l S F P .2 08 71 l f l
,,e<
O g QAF SA-88 gfC QUALITY ASSUR ANCE FINDING A.I. H-63 PAGE 1 or 1
- t. PR O J E CT/D E P A R T M E N T /SU PPL, E R 1. T Y PE OF AU DIT/SU R V ElLL A NCF. gypggg 3. A UDIT ID E NT.
n_ Small Pipe Design & Stress Group Special riELO 24-5-1
- 4. AuesT "
(Auditor ' " ^ ' ' * ' " " ' "
- H. Ablondi w/A. McClure r. M.,gg' 11/9/79 L. Snyder 11/9/79
- 6. CON T RO LLING DOCUM E NT. SE CTION. P A R AG R A PN. ETC.
7220-M-343 Rev.4 - Paragraph 6.8 6 Spec. 7220-M-326 Paragraph 5.8 A. Sidhu 11/12/79
- 8. R E QUIR E ME NT S Para. 6.8 of Specification M-343, states in part that threaded connections shall be secured by common locking devices. The order of preference is: Jam nuts w/ hex nut, (2)
Jam nuts (non-tension member) staking, tack welding & "C" clips. (Ref. M-326, Rev. 4, para. 5.8. Current revision of Spec. M-326 rev. 4, para. 5.8 states that all threaded connections should be secured etc...while spec. M-343, rev 4, para. 6.8 states that all threaded connections shall be secured by one of the methods indicated in the paragr4ph.' s am m wc . H%J 4 4. . S. r , N D,N a ,:a. w
- 1) FSK-M-PFS-114 indicates SA-306 Cr.B "U" bolt. No reference to type of nut (sT & ;iU; s-locking device (s) indicated. Although detail indicates six nuts per "U" bolt FSK-M-PGS-ll4 and PGS-103 do not indicate double nuts or locking devices.
- 2) FSKs M-2CCB-62-1H2 & H3 indicate a Fig. 211 Grinnell sway strt. Mf g' r locking devices consist of a clip on the rear brkt-pivot ends. Jam nuts are noted for each rod end.
The pipe clamp is not furnished with any of the above referenced devices. A review of field material requisitions for Fig. 211 sway braces was performed during the audit. The FMR's did not specify any addtnl. locking devices other than that noted above.
- 10. H E CO MM E N DE D ACT SON /S
- 1) Revise FSKs to indicate locking devices where required.
- 2) Apprise the responsible individuals of the above omission.
- 3) Revise specification M-326 Para. 5.8 to be consistent with spec. M-343 para. 6.8
- 4) Review other FSKs that utilize threaded connections to assure compliance to the applicable specification and document results.
Draft copy provided to Engrg. Supv. on 11-12-79
- 18. SCNE DULED CO MPLETION D ATE 12. R ESPONSIBILIT Y FOR CO R RECTIVE A CTION 12/12/79 Project Engineer 13 CO RR ECTIV E A CTIGN T A M E N
- 64. D A T E COMPLET ED 15. SveMIT T E D SV RE SPCNSISLE AUTNO RIT V 16. COR R ECTIV E ACT TON ACCEPTED NOT A CC E PT ED gag 1 F. V E RIFIC ATION ACTiwMS S V Q AE I S, IMPLE ME NT A TION DATE ACCEPTED NOT A CCEPT ED QAE IS. DISTRIBUTION SFF 20871 01001659 01 900.07115..
e QAF SA-89 gf QUALITY ASSUR ANCE FINDING A.I. H-64 ,
- PAGE OF
- t. PROJ E CT/D E P A R T ME NT/$U PPLIE R 2. T Y PE oF AU DIT/5URV EILLANCE g r y,g g 3. A U DIT IDE NT.
Small Pipe Design & Stress Group Special riEto c 24-5-1
- 4. A u cu T o " (Auditor 5- o ^ T E o r " '"G 7- 'sCussE D wiTN H. Ablondi w/A. McClure Trainee) 11-9-79 1.. Snyder 11-12-79
.. CONT Rotu No oo CuME NT, sE CTioN. P A R Aa n A PM. ETC.
Spec. M-343 Rev.4 para. 7.9.3, 7.8.9, and 8.1.7(n) A' Sidhu 11-12-79
- 4. R E QUIR E ME NTS
- 1) Para. 7.9.3 states in part that where possible, the engineer shall provide an anchor immediately downstream of the root valve (s) in order to isolate the hanger critical frem the non-hanger critical erection of piping.
- 2) Para. 7.8.9 states that the support no. & type must be noted on the ISO.
- 3) Para. 8.1.7(Q) states in part that the detail shall contain as a minimum where applicable: piping, lay-out, ISO drawing, and Civil drawing. -r :
- .: =2 ...
.. P i N ol N o
;-x? ' 4
[
- 1) FSK-M-1FCB-46-1 from DHR pump-lP60B to drain does not indicate an d anchor symbol that would indicate compliance to the last sentence of the para. 7.9.3 and para.
7.8.9.
- 2) FSK-M-lFCB-46-1-H7 Rev. 1 note: indicates the support was deleted. Rev. 1 is dated 10-3-79.
- 3) No reference to civil drawings noted, example: FSK-lHBC-197-2 H-1 & H-3; FSK-lCCB-61-1 H-2 and H-3; IFCB-46-1 H4 and H5. These FSKs include structural steel interface .
- 10. R E COMM ENDE D ACT EON /5
- 1) If FSK-M-lFCB-46-1 H6 is an affective anchor, revisa ISO to indicate an anchor.
- 2) FSK-M-lFCB 46-1 H6 rev. 2 dated 9-15-79 does not indicate that hanger H7 was combined with H6.
- 3) Revise drawings to indicate applict >1e civil drawing (s) as required. *
- 11. SCMEDULED COMPLETION D ATE 12. R E SPO N 51 B ILI T Y FO R COR R ECTIVE A CTION 12/12/79 Project Engineer
- 13. C O R R E C T I V E A C T IO N T A M E rt
- 14. D A T E COMPLET E D 15. Eu BMIT T E D 8 Y R ESPC N5s B LE A UTHORIT V 16. CO R R E CTIV E ACTIO N ACCEPTED NOT A CCEPT ED ~g ]g 17, V E RIFIC ATION A CTIONS B V Q AE I 5. IM PL.E M E N T A TIQ N DATE ACCEPTED NOT A CC EPT E D gag 19, DeSTRIBUTION 5FP 2OH71 G1uu1659 01 90007116
. QUA1.lT/ ACTION cc: 2. Coriey REQUEST D Miller W. Bird AI: H-4 8 From:
L. A. Dreisbach 70: d' Control Document ref.: @ CAR Ident. No.: @ L. E. Davis QADM Se c . C . 1;o . 101, Rev . 1 SD-281 Action Recuested: g , Our cuality trend-trackinc procram shows an increase in " elect I l e n" W en t c onnon ent damace." The main area is in motor operated valves where oil uns found to be leakinc from the declutch 1'evers which are mounted on the
)
bottom (see FIG 1 of attachment) . A list of Movs and its associated discrepancy I report is attached. ..
' ~ C'"
- 1. De t e r:: tin e if oil leakace is a problem with other Movs in the same orientation.
- 2. Determine if oil leakace is a supplier or a mai. tenance problem and take the appropriate corrective action.
Signature : @ Date: Q' Reciv Recuested by: R eply: ,, g
.- n-, . . .-Q\@\f
^
. ~\\
Lc; No u_ -Fi.c n 0
, rw .. . _
l CA Act.on ite n NO-i.-.
=
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- - . , I I .,(
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' r O<r _I Signature- I l
.T .DlT . _ . -
@ Date:
l Action Ve ified: h'Date: Q, ae:n a
'.*.'H I T E - R e t u r n t o ;e nc er CAN ARY - Accres:ee's f;.e PINK - Sender's fHe BPO 7C877 m cm.a "
90007117
_ =. -. . - - _. ._ .-..._ - . . __. _ . ___ __ _ __ Attachc.ent to QAR SD-281 DR No. Mov Tag No. P. O. No. ,
,, 2 E 1577 1MO-1620B M132 E 1589 1MO-1903 ML32 E1587 1MO-1907 M132 E1591 1MO-1979 M132 E1578 2MO-1720B M132 E1588 2MO-1937 M132
,7 :q c._ sh.y E1590 2MO-1985 M132
- MI'NEdik we-@.u^aitra
. ~t a
-fbJ /5{i. ;.;,s;,.
,~ s> ENk3 ,
A l l l i l 90007118 l } e r -. _ . . -
- - _ - - t , - - , - e 8 .-
y ,= ' d W. l(JBRICATION DATA-A
. ~
g LUBRICATI0li ll!STRUCTlDiiS AllD 1.UBillCAtlT REC 0f.1filEllDAT10flS the motors should be mounted in a horizontal position The Limitorque valve control is shipped with grease in to prevent the possibility of oil scepage into the motor f the unit. However, before operating any unit remove the - housing. grease plug and check on the condition of the lubricant. The lubricant should not be corrosive to gears, bau 1 Lubrication inspection is recommended at regular intervals
' or roller bearings, and must be neutral in reaction. The ' of approximately six months. The normal amount of grense lubricant must not contain any grit, abrasive or fillers. It . that various size units should contain is as follows:
should not precipitate sediment, nor separate at tempera-tures up to 300oF. The lubricant must also have good I , UNIT SIZE AMOUNT GREASE LDS. resistance to oxidation; and must be non-channeling.
, SMB-000 1% There are many lubricants suitable for service in SMD-00 4 Limitorque valve operators. A list of such lubricants is --
l SMB-0, SB-0 9 shown below. Any lubricant equal to these is suitable ~.N" "c' SMB-1, SD-1 12 SMB-2, SD-2 13 2.% SMB-3, SB-3 20 Manufacturer Lubricant
- ge SMB-4, SB 4 35 -10oF to +150*F Humble Oil Co. Humble SMD-5 93 Nebula EPI Humble P 290 -40*F to + 120*F
- fTf Sun Oil Co. Prestige 740-AEP
-10oF to +150'F Shell Oil Co. Darina EPO -10oF to +150eF ,
. Texaco,Inc. Texaco All-Temp ~20oF to +150*F !
Marfak 00 +20oF to +120aF
- F.ig. 1 A O l\ Marfak 0 +30*F to + 150eF
- tsfl NCW
^
' Standard Oil of Ohio Sohitran No.1 -loof to + 150*F
-- ,. Standard Oil r ' of Ind. Stanolith No. 42 -10oF to +150oF
) -10 F to +150aF
\ Mobil Oil Co. Mobilplex EPO g----,-
Citics Service Oil Co. Citgo AP Grease -20'F to +150oF
. L __
ARCO Lit ~20o F to + 225' F i i < , I njg Master
~ ~' 4
! Lubricants Co. M 1 Special -20oF to +150*F Yk '
( Tidewater Oil Co. Veedo! Alitho 10 -100F to +150'F
' Gulf OilCorp. Gulf Precision Grease No. 0 +20*F to +120oF b Poco HT - OoF to +120oF
- , Purc Oil Co.
Grease B I'i O ~" ' .
'For extremely high or low temperature consult factory.
For Geared Limit Switch Gears only, use Humble p;g,2 " Beacon 325" grease (-60oF to + 150 F).
~'
i 1 tste Nom Motors furnished with Limitorque valve controls are l . _ _ , , I
/ lubricated for life.
! NOTE: With Limitorque operator mounted in a position For the lubrication of Air Motors, the following lubricants or the equivalent are recommended: At tem-
must
_ asbe,shown in Figure 1 gearor Figure 2, additional peratureslubrie:nt used to completely fill the housing. Only a -20*F to + 130oF use Texas Co. RegalStarfac
* . iall amount of air >pnee should remain. :t2 or equal in any grc.ise fittings.
. Limitorque valve controls are built to operate on For line lubricators use No.10 S.A.E. oil for tem-
- the immersion principle. The enclosing casing is leakpioof peratures below + 50"F and No. 20 S.A.E. oil for tem-rcrardlew of operatine position, llowever, w here possible, p:ratures above +50 F.
90007119
1 1-u u x Lsi i n u aa u ll ec: J. Corley REQUEST D. Miller l W. Bird ( 1 AI; H-50 From: L.A. Dre 4 6n ch To: L. E. Davis
@C.-18 Centrol Coeurrent rei.: spec.
Rev 10 Attach =ent 1
@ CAR tcent. No.;
SD-284 Acton Recueste::: Appencix b Docu ent Caterorv Number 1.lE of ref erenced C-321 D Form recuires "rior anaroval of shoo detail drawines. Contrarv to the above, Eechtel OC on 10/31/79 identified the followine revised drawiner (unacoroved by Bechtel) in I use bv Craver Subcontractor Construction and Ouality Ashurance eersonnel in the ,
#y'
'd'"'
field. Additionallv. revisions of Graver OA ranual (Rev. 1 and 2) other than l accroved bv_ Bechtel are in use in the field. It is noted that actions to correct g-ider.tified drawines an_d OA manual revision are currently in crocess. (CONTINUED ON THE FOLLOWING ATTACHED PAGES) 5'gnatur e :- /
@ Cate: @ 11 16/Nuested by,:Fina.
Ra iv A Interi=respg response 12/' W
. _ l. A.Oreu hu A 11/1/79 79 age,v: g
%::wf=%)
ne w + ~ Log No. n.. ense l'edk N', , I y Act;cm item NJ.hj b, _ . . IlMo I Mb
+
pcAE 9
-l m _i 1*LP J
*G0 Le \, 'MAe is O
i p.m u, i i -m
\ \ &"
Fca'a \ , , i" L {p,ce/Wetdl F, . {_\ \_i Signature: e \ \
@. Date: g g '% 1% J A ct:n ve-+ee: ,, $" Cate: Q s: 4
/. - i" ~ : e t y :: Le -: e* C A .' J A F V AO : ee,ee 5 L e ; i N' < _ 3m,'1 S'e
!* *0e'*
~ * : ' Hi OS 90007120
D6Uill61 t 'UW6f UUIpOIdllUll L. E. Davis a. QAR SD-284
,T .. .
Page 2 -
-tr-
.+, '
' .-, . . !.O Graver Rev.
Graver No. g Cont. I NL 12045 4 t. NL 12046 2 2 NL 12047 1, 1 .,,..
. :rrs r . . ,e NL 12048 5 5 .2,.UM7r.
1.H.hiMf *1* NL 12049 2 2 - 3 ?+ik !
."'"+lt;$.-
NL 12050 3 3 't NL 12051 2 2 l NL 12052 4 4 NL 12053 2 2 NL 12054 1 1 NL 12055 1 1 l NL 12056 0 0 ' l NL 12057 2 2 NL 12058 3 3 NL 12059 3 3 NL 12060 1 1 l The following actions are requested: l
- 1. Initiate requests for Graver to provide controls in their Field Activi. ties ' ' '
QA Manual, Section VI-B and Corporate QA manual Section III-A to preclude recurrence of utilizing unapproved drawings (by Bechtel) in the field. Drawings in use by Craver field personnel should show evidence of Bechtel approved status.
- 2. Review and evaluate the generic and progra :matic controls necessary to pre-clude recurrence since this similar concern has been previously identified by Be:htel QA Finding SA-50 (J. L. Manta procedure JLM-450-A-1 and Addendum
- o . 2 to QA 'anual implemented prior to Be:htel approval) .
90007121
ucul lici r uvvci Vul pul cluut i L. E. Davis
~ ~;^
QAR SD-284 , Page 3 >. Please provide ti.is office an interim response as to action initiated concerning Graver drawings, QA =anual revisions and requested QA program changes (identi-fied in 1 above) by November 16, 1979. Final response requested by December 14, 1979.
~; e
. , d.1?dd.~2
;Y '. i[N7-
;.r se. .
' i,! ' ~ . ,,* ,
90007122 I l
/
~ m -,
l
. 4 QUAL.lTY ACTION cc: .7. Corley REQUEST .
D Ecr W. Bird s AI: H-51 From: - R. Hollar @ ?- To: Control Cocument ref.:
@ @ QAR Ident. No.: @
"" "Y PQCI 7220/SC-1.16 SD-285 Action Recuested: S/ C No. C-18 g On 10-31-79, Quality Control performed a review of Graver drawings in use on site at the request of $and determined that fif teen out of , sixteen drawings revieweil' .
- F i.: e a z-were not opproved by Bechtel for the current revision in use. Action was taken.
- y
....v. r .l
}m.g immediately to correct this concern. (This contract initiated work on site:eight 'y?j' y;g
. , ~ l weeks ago) . " ' " *
.gr It is requested that Quality Control review this P'QCI and other PQCI's related to surveillance of subcontractor design document control activities for initiation of generic and programmatic changes to preclude recurrence. PQCI SC-1.16 does not clearly identify reviewing subcontractor working drawings, specifications, manuals Signature : ,@ Date: @ Recly Recuested by: @
11/1/79 12/1/79 Reply: , g 9 1 t Signature:
@ Date:
Acticn Verifiec: h Cate: Q sa. u
/.'H IT ~ - R eti.,rn :: seacer CAN ARY - Accressee's fi.e PINK - Sencer's fi!e 580-70877 2, =c , e.e *' '
90007123
3,g Mr. W. L. Barclay QAR SD-285 - AI-H-51 Page 2 - ' ' and procedures for required approvals and latest applicable revisions and approvals in a timely manner. Similar document Control deficiencies have been previously identified for the following subeontracts: . .s : n
.. .. :gu,m s S/C No. Subcontractor Finding *
- ..# i
- + 'jh
'I} ~',.
A-15 J. L. Ebnta SA-50 4:r t - M-151 Eack NRC 78-07-03 4 C-208 U. S. Testing QAR SD-268 C-208 U. S. Testing QAF SA-62. l l l i e 90007124 1
. - -r
REQUEST " Mill W. Bird.*r 4.1-: . -- AI: H-55 .' . L. A. Dreisbach - [' To:
@ Control Docurnent tef.: @ QAR Ident. No.: ~/
L. E. Davis Dwg. C-618 (Q) Rev. 6 SD-286 Attached IOM BEBC-3364, Curtis to Davis, and QAR SD-203 have identified generic unacc'eptable non-Q attachments to containment liner relative to location devations from liner stiffner angles. '.
. :.: .+. .. ..
Please eempiete the fo1 lowing aetions: "
' % .;3:'E s-: r.'.
4.Tl.2"b iyu
- 1. Review all Q and non-Q attachments currently installed and identiffy1$iyy n
$^
NCR those deterhined to be nonconforming in accordance with they!--5)h31
-se :yyq m *.7 75 *
.,.a... .
referenced 10M.
- 2. Incorporate into a Field Instruction the Engineering recoc:mendation of incorporating all Q and non-Q attachments in field sketches with design (Continued on Page 2)
Signature - @ Date: @ Reply Requested by: e 11/8/79 Dec. 21, 1979 @ Reply: 3 .. . .. _. .- __- 1I 90007125
L. E. Davis ; '...'. : i .aten:,-
-si C '-
November 9, 1979 4 %;"#' SIF - Page 2 " -"-
^
. .s i .r.4sh m 2.'.-??.. 2..
..i& :4;;%1.p QUALITY ACTION ./..';;;c1 d..~y:
f REQUEST
' Fl."dI@ft.) zg .
_9. -
. u..
- c. - . ..
Action Recuested: (Cont'd) 1 loads included at liner and submitting to Project Engineering every I three months. l
- 3. Identify method of field coordination with Resident Engineer. .. 1
-ss .S':. 9.i.hnJ Fdl M
- 4. Determine and ec.tablish interf ace mechanism with Quality Control sothatallattachments(Qandnon-Q)toQ-listedlinerplatearslj.' '
verified for acceptance to established Engineering criteria.. .._g.*>~- ,,-
. .aa a.:- .~ :__ -
]
.s.n . ae
-- rs A-- sgi
- k=a e
1 i i l l l l 90007126 -- - 1 I i 1 1 i I i I i I l 1 I I 1 l I
N ' *--
. 1
.-y -F
. Inter-office Memorandum l ll l'
.- P l BEBC- 3366 i . " . ?.l. ' . !
, %. {
. t . l 7
To L.E. Davis Date October 24, 1979 ._. : ..: 2. 2.' .' - l
; \ ..m'--fy -
Subjee: Midland Plant Units 1 (a 2 MP :"';.w;: <, , .' From... L.H. Curtis : Job 7220 l'
. .. . ,/af.L . ,.
r , i 1 Response QAR SD-203 Of Engineering g '- 9':. ,]. $"*8 qty. i
)
(Attachments to Containment w.w.- i u ) .j . .:. . Cepies to Liner Plate) ..t ; At' + ?. Ann Arbor.$
'h , ,
b,'; File: 0274, C-50 .-- . .v. .v .;. r..w. .> 12 0 , i ,,. . ' . u ., . . . *
,-j y. :7- ~~
_ . ,_ , ,. n. . R. Baltazar
~ 7" . . '-. . . n.2 . !: " :.O. > ~ ~. QRP. s L. Curtis M~ L"**<
- t
. r:2.~.*..- ' -
~~ y, coguaa, , . . . .j, . _. . : m h ;r. ? y p *. - Q. ... .Q T. Johnson .
7~ -
- . = -:+;d-WLi-a -
W. Moring . 3 .- [ 2~. p.
.-.? .m._s.::s.
--[}.Q ,
M[ A. O:eroff .' ~~ .. w&.e_& w =%_ R. Schulman ~
~ +f WW. . . " . . . 4 P Tuan - 'l '
.... .h '. .-[. 9. ' d..,. N.Ih.4
.. er.; 3 3..
Com Log .. .~. .
- .-::
- u: ~,. g. mf.
. ' .% - N % ,;. -. [*~h
, v.
This is a complete response to QAR SD-203, an'd advises construction of the engineering concern for Q and non-Q. attach =ents to the con *m%t , liner. Electrical sketches of non-Q as-built attachments indicate a o s:. highly unacceptable deviation from linerstiffener anglesi In' order to 5_'r : t improve control and documentation, engineering recommends that all Q and.'f '
~^
non-Q attachments be incorporated in field sketches with design loads S included at the liner and submitted to project engineering every 3 months. Engineering has evaluated the liner plate attachment for
' ~
tolerance. This tolerance of location fre .e= bedded stiffener. angle is as fellows unistrut (P1,000)','11 inchi.-t3x6,11/2 inch; and other sicef:g p unistrue,11/2 inch.- This. tolerance shall be closely followed for all'r.C.f:( I; . - installed attarkmants. All attachmentishich.do not neet this' tolerancaTM . shall be removed and redesigned. Futsi e attischments shall meet .the.'rO Y specification tolerance (11 inch for unistrut and 11/2 inch for all'isth.'erM, - . attachments). Drawd ng C-618 vill be revised 'to incorporate these ' - A~.' , tolerances. It is suggested that engineering be kept abreast of this . 24 _. work and that the field'. coordinate its'-effort V th the resident engineer??.' .
~~
R. Schu h n. "
'l Y
f l nn. L.E. Curtis ! 90007127
GUALIT( ACTION cc: 2. Cor1 7 REQUEST . D Miller W. Bird n: H-65 L. A. Dreisbach IC' @ Control Document ref.: @ CAR Ident. No.: @ L. E . Davis FIT-1. LOO SD-287 Action Recuested: g rrL1 inn e y. t. m e twet "A cyn own,7 be used bv Bechtel Construe-, tion to obtain work clearance . . . to perform physical work on items turned over
+ n Ch " Cmt~mr to this cable 1AA05001A was ' rerouted /reterminated without CWR after system 1 PEA (of which referenc~ed cable forms a part) was turned over t'o the
. .: .~ ,
. .in.
~ <. n + _ *~
- U$f Qi . $, .
~ '
- 1. Initiate Ch"a to correct the discrecancy.
- 2. Take accrocriate actions (e.g., indoctrination of cogni:, ant field eneineers"on the recuirements of Turn Over procedures) to rraclude recurrence.
M9ature : ( f g@ Date: @ Realv Recuested by: 7& ' 7F A 11/15 /7o 12/7/79 R'ehly: p.- g i
#*' G'p\ f , ,
/ _s oW s scV g,si*&. y ,\:
k co ' '.he"h._;.IM
/
oW A gw C # poo- 'g ped ' \
\, #
qss'.\ /'\ y 'y igg,9 i ,,, . - u., O psoEpid ./ ./- \ ,,T,,,,, s3 . ",\, i
.e ,n C" l
l l Signature: . ,, .M- @ Date: (Q Action Verified; h Date: h
- 4. :n a
'NHITE - R eturn 10 'Aacer CAN ARY - Accressee's the PINK - Sender's file SPO 20877 O ^/
C130164905 / /
, . . . i.
.. QUAllTY ACTION " Bird REQUEST D. Miller "~".f -
~~~'l u
M-
; s.r . . . . . .
' 55 AI: H-66 '--
From: Phi 1 FaIkenborg
- " 3 4. Q) ,'(,[
~ ~ 3 'd.l's~ ?fi!
To:
- Q) Control Docurnent ref.: @ QAR Ident. No.: *f - -Q)
L. Curtis 7220-M-151 A &B SD-288 Action Recuested: Q) Upon agreement of the affected organization that the ZACK company provided weld defect minimum allowable samples are acceptable add the following statement to the listed specification caragraph (and any other I have overlooked):
.c %;; . --T.: ;;dM 7220-M-151A /~ Para . 14.8.1 para . ' 12. 8.11 7 220-M-151C* Ti"I3 ',
. . . . ~ . .
Q ( para. 14.8.5 para. 12.8.5j l
,.P . g.c. g;., .y.
a _ _ __ l 7220-M-131B / Para. 15.8.1 .Mk?Q@@
' M% .,
y .._ . .. .a.; s.. para. 15.8.5 Statement-refer to approved visual standard (number currentiv unknown) for minimum acceptable cualitv.
~
(CONTINUED ON THE FOLl.OWING ATTACHED PA.GE 2 of 2) S,iocature : Date: Reoly Requested by:
@) @ @
Cbf. # a.[I [rt.4 11/19/79 12/7/79 Reply: [/ @ Signature:
$ Date:
Action Verified: h Cate: Q e/2/74 l l WHITE - Return to sender CAN ARY - Addressee's file PINK - Sender's fine l BPC 20877 G10016490$ 90007129
mo' ' e *. .. e, z. 7 ,. e3 ,".. s
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ors- -.s,. L*:.2%% g' 7 T, . Mr. L. Curtis . 2~,(hkh
. ~. 'InC6" QAR SD-288/ Action Item-H-66 . '.
Page 2 of 2 % J' The above action when completed will prevent future questions concerning the intent of the specification or the authority of the visual standards. , e ,e. h e
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90007130 1 e
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7 N' GUALITY ACTION 0'[Af g cc: .r. cority , REQUEST D. Miller b i
*;. Bird j :q) m&
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AI: H-67 From: . m I Phi 1 r n1 % bn r., (Lr 4 1 To: L. Sokol Q Control Document reL: @ CAR Ident. No.: @ S D-28,9 Action Recuested: ' The attached trend chart for performance area 32 " Supplier Control shows an increasine trend of inadeouate documentation f rom suppliers You are requested to institute cdrrect '.ve action to reverse this .
. .V, ;, 4- ,. .
I adverne trend. .
#... = ;" rl- . 1
%YIshSj This subiect has also been a nast item of NRC concern and they N j" 1
. . .:< r. < .
r .. ., ~.- have recentiv re-expressed discomfort (ref erence CPCo Memo Bird to Marguglio dated I I 1 1 10/16/ 7 9 Pace 4 Pen eral discussion) . 1 1 Signa 3:pe : I JMdM { ehr f/A @ Cate: 11/21/79
@ Reciv Recuested by:
12/14 /79 @ R eply: # 1 1 Signature: O, v Cate: 11: Act:en ve ifiec: O Cate:
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.iWi'E Pe!L*9 :O Se*0 e* CANARY - A:::lres,ge g 8 e PINK - 3encef's Me 980 00877 m = . e.e ='
90007131
- 1
si Perfor.ance Area 32
" Supplier Centrol" 50 i
l j l l Trend Code #1 I i 45 '
" Documentation from Supp11er' I 40 <
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9 % s ^ s In Aucust, there were four occurrences of inadequate documentation. 1
!n September, there were 18 occurrences of inadequate documentation suppliers. om varied fr l In October, tram varied suppliers.there were 24 occurrences of inadequate documentatio n 90007132
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l ( QUALITY ACTHIN ec. 2. corin s REQUEST D M ilar
- v. stre n: H-68 from:
L. A. Dreisbach bm-IC' L. E. Davis
@ Control Document ref.:
FIT 9.900 Rev. O
@ CAR l cent. Nc.;
SD-29,0 Action Recuer:ed: - m The Machanism for trackina tasks relatino to turnover /startup currently used, differs from the mechanism identified in FIT 9.900 Rev. O. Amend Field Instruction FIT 9.900 Rev. 0 to reflect the method being usYd .
- c. ,.
or comply with the procedure as written. , ', ; C. . S'egnature :
@ Date- @- Reciv Recuested by: @
R eply: , g I l l i l l Signature: }; Cate: g Actien Ve ificc: vh.'Cate: @ w s:: s
'.*/ H l T E E e t y r -) t o se 6C ef cANAAV - Accressee's '. e P!N< _ 3,,,c er g f,i, n!?!" 90007133
' ~ ~ ' ~ ~ ~
Page 1 of 3 1/02/79 Bechtel Power Corporation j Field Instruction . FIT-9.900 OUTSTANDING WORK I T.XS FOR TURNOVER OR FLANT COMP 1.I* ION This instruction supersedes FIX-9.900, Rev. O I.'QQ,g7g To: All Field Engineers and Superintendents AUT70SErh,, GONSim;,? 1.0 Purpose 1.1 The purpose of this instruction is to establish a mechanism for gather-ing, tracking, and dispositioning tasks requiring action prior to, or in conjunction with; Turnover, Startup, or other milestones. 2.0 Scope 2.1 This instruction is applicable to tasks initiated by, but not limited to, the following:
- a. Design changes from Engineering.
- b. Vender proposed SDDR work for field completion,
- c. Storage and maintenance deficiencies from F-2, F-20 Forms.
- d. Applicable NCR and DR work items. ,
- e. System Walkdown inspection. l
- f. Work Items outstanding during final 30 days prior to Turnover.
- g. Corrective Action Requests from CPCo.
- h. Documentation problems.
2.2 Open work items may be initiated by 3echtel (Engineers, Superintendents, QC or QA) and/or Consumers Power Company (FMO-Construction, PMO-tesi:ing, and QA) personnel. , 3.0 Responsibility 3.1 Any personnel aware of open work items, not entered into the system, shall notify the cognizant System Engineer of its existance for evaluation prior to entry into the syste=. 3.2 The Bechtel Turnover coordinator (T.O.C.) to review, screen and direct i entry into the system, all work items to be acco=plistad. 3.2.1 The Bechtel T.O.C. shall maintain the file system, and =ake distribution of lists of open items to responsible personnel en a regular basis or upon request. 3.2.2 The Bechtel T.O.C. shall advise Consumers Power Co=pany when he has elected not to add a Consu=ers Power Co=pany initiated item into the file system. 3.3 Cognizant area and System Engineers and superintendents shall be aware of tasks within their jurisdiction and shall expedite ccepletion. 90007134
,# ., p Rsv. O
, Pags 2 of 3 y 3.3.1 System Engineers shall verify cr pletion of work items, and shall notify the T.O.C. of status changes.
3.4 The Bechtel T.O.C. shall obtain feedback on task status, in order to keep the system current. 3.5 The Project Superintendent, Field Superintendent, Project Field Engineer, and T.O.C. shall i=ple=ent this procedure. . Procedure , 4.0 4.1 The T.O.C. shall review all tasks initiated by Para. 2.1 and ' screen them for authenticity, duplication and applicability - with the system engineer. 4.2 The task information shall be entered on a system card (or optional computer) by the T.O.C. as shown on Attachment 9.900-1. ' 4.3 A complete or partial summary report =ay be prepared periodically, j as the need arises, in order to support Turnover operations. 1I I 4.4 Status changes to work items shall be reviewed for applicability, , ~ f [ ;j, , and be entered into the file syste= by the T.O.C. 4.4.1 Completed tasks may be carried in the system for one week to a month at the option of the T.O.C. , however, they shall be carried long enough to appear on a summary report as
" closed" status.
Approved by Prepared by: I Date Consumers Power Co.: Review by:
*S Procd,w :<MvL. JA., d ON
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' Date
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l'L-(4-W FFE or Project Superintendent: LQ M AJtl e ,t , ,
' Date w $U lA '8* }[
# l Dace 90007135
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- (s QUAL.lTY ACTION ]*.2 ~
REQUEST . AI/710 l L. A. Dreisbach b To: J. F. Newgen Q Control Document tef.: FPD 1.000 Rev 6
@ QAR Ident. No.:
SD-164 Para 6.2 says in part that " stamps currently used by DCC to b identify status of drawings....are listed in exhibit H." List does not l includa the stamp " controlled by Field Engineering" referenced in other field 1 procedures FII-1.130 Rev 0, FIP-1.110 Rev 1, and FIP-1.112 Rev 2. l l You are requested to 1) update FPD 1.000 Rev 6 and to 2) provide l l assurance that similar inconsistencies do not occur in our field procedures. . l l Signature : . cate: I' Reciv Requested by: Reply: A IOM Jack Meilstrup to L. A. Dreisbach dated Nov. 6. 1979 indicated that h the status sta:::p " Controlled By Field Engineering" has been incorporated into FFD 1.000 Rev. 7. [Jod 7:00 CA A'c'" l Log No. _ Fi.e iva. FPD 1.00 Rev. 7 was verified (QA Copy) on Nov. 7, 197 h ano _ _ cat e
, CA Action item f*0-
- nn., t o i is o i A;t I Co -'"'"'
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Signature: J. Meilstrup for h above.n h Date: ' Padotid I I d
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- , 3 A 4-6-19 h t Action %
- rified: M k .lg fM 6
] C'a t a: h y, IfM h I' h T.K. Subra:aanian for (5)$f"M4 Mfb ).
above.@ ,vg 4 l a/2/74 j
- p. 1 I __.
WHITE - Retur, to sender CAN ARY - Addressds file PINK - Sender's file SPC 20877 G10016490'l e - _ _
. s .
I MEMORANDUM ro Len Dreisbach ... uacmos Ql'-Midland
,,0y Jack Meilstrup 33 6 Nov 79 ,,,
s..;ser QAR SD-164 ;c. so 7220
.a The subject QAR indicated that the status stamo " Controlled by Field Engineering" was not included in FPD 1.000.
This stamp was incorporated into FPD 1.000 by Rev. 7 dated 9/11/79. il le ha . T
.)
% ' [Lc L I l l I l % t' % 2 fack Me11strup l
, //
l kb7220 QA.pece g p NO. FileNo,I l
+ = reco on.
CA Action item No, Poure linto l Act iCErnn ett PGAE fQrOl N 3
- % 9 Reso Cor.h Vh &
o c y e wm_ to, i ta,m n I l ce. .:en h,.. m+13 _ ..g hy i r,, o;, l vt.g p3 -T l A 4 e s
@t. 6, 1 Y .I V -.i ,
f 's 90007138s
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r0 ' QUAUTY ACTION yg/. dg
- . REGUtST /J. yQitev l
AI/796 I rom: b L. A Dreisbach To: J. F. Newgen
@ Control Document ref.:
FPD 5.000 Rev. O
@ QAR Ident. No.:
SD-196 Action Pequested: Contrary to the recuirement of para 8.2 "A revision to field sketch b is made when reference documents are revised . . .", (1) FSK-M-lHCB-ll3-3 Q Rev. 0 l (dt 5-7-79) is not revised; Rev. 6 of M-416 Sh 2 (dt 4-16-79) was current while Rev. ' 5 was referenced in theE(; Sheet 1 of M 421 Rev.1 referenced in the FSK is not available in Document Control; (2) FSK CC2-79 Sh 3 Rev.1 (dt 6-24-77) references C633 Rev. 5 while Rev. 8 was issued on 5-18-77; (3) FSK CC2-64 Rev.1 has no date in the title block. (4) Documents are referenced in FSK-JB2-0002 0 Rev. 0 (Og. 4 J3103 and M417) without revision number. ; You are requested to (1) indoctrinate cognizant field enaineers requirements of FPD 5.000 Rev. 0 (2) evaluate and correct the discrepancies identifiec Signature : W Q 'i Oate: 5/31/79
@ Realv Requested by:
6/30/79 Reply: '_ _ _ _, , _ _ _ . _ i
* . . . _ . . . _ _ . - - ..-,.--...s - - - -
Action Verified: ~~ _ . . __ _ ____ \ (12'. ate: h, 8/2/74 WHITE - Return to sender CAN ARY - Addrenee's fi!e PINK - Sender's file OPC 20877 C 1001619 05 90007139 . ..-
I,,..( l,* s J. F. Newgen j QAR SD-196 1 Page 2. I 1 QUALITY ACTION l REQUEST l 8 (3) initiate corrective action to preclude recurrence. 90007140 l 1 I
. 6 Bechtel PowerCorporation Interoffice Memorandum To L. A. Dreisbach Fde No.
sum.ct Job 7220 Midland Project cam July 13, 1979 ,
' Action Item 796 Closure 1 0-2446 From J. F. Newgen j l
o' Construction cop..s io J. Gilmartin At Midland, MI Ext. D. Short V. Graden P. Goguen J. Hedges
Reference:
Action Item 796, SD-196, Field Sketches. This memo is in response to the reference listed above. FPD 5.000, Revision 0, Paragraph 8.2 has been interpreted out of context. The QAR findings ask to have the drawings referenced in the notes of FSK's prefaced with the latest revision. The intent of paragraph 8.2 is to have FSK's revised only when the drawings from which they were derived are changed to the extent that design shown on FSK's is no longer correct. Finding (1) is therefore being changed to remove the generic reference revision number. Finding (4) is correct as found, since this is the general practice on all FSK's just as it is on project drawings. Finding (2) has been
're tired . Finding (3) will be either retired or corrected by addition of a date.
We hope this is a satisfactory answer. l l l s'
/
W I l' ' y y ' J. F. Mepgen JFN/LFS/mkm 2/' j437 g9 r gaf a k 'z% xt vp
![if4 4Ud ! Ai 11 90007141 u jpij n
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O.UA1.lTY ACTION D. Miller
! 3EQUEST. J. Corley h-
,4 AI/810
- l. From: [ '
,Q.)
- Alex Ozeroff .
To: . , @ Control Document ref.: @ QAR Ident. No.:
. h R. L. Castleberry E-42 and C-lli 50-203 Action Requested: .
-h It has been noted that a numbar of inc:tallpa enn_n cenenir n*
supports do not conform with the intended desians afven in E-42. 0.C.'insoects only the welds, per se. of these comcenents. Pan'irast tha t ' an'ginaarin" oval"='= the impact of these deviatino confic tratione: and ine,+inne nn +ho 14r ar n1,b How are these . installations beino/ (to be 1 controlled with rescoct to em-'orn isa of the liner olate strtreture. -Also- there- is a r"rl tit"da nf tor corarv e,7nnrec and other unidentified croiection's attached to the linar olato fnr ..hich tha o ann ==re
\ -
to be no control or dochmentation' . (G)l Datir: (7) Reolv Reques: <.1,by: @ Signature:
/ WA!. - 6/5/79 7/5no Reply:
Engin4ering respons% per attached IOM BEBC-3364 dated Oct. 24, 1979 h Curtis to Davis provides f[or the following: -
- 1. Electrical eketches of non-Q as-built attachments indicate highly unacesptable deviation from liner stiffner angles. .
- 2. All Q and non-Q attachments to be incorporated in field sketches with design.
loads included at the liner and submit to Project Engineering every 3 months.
- 3. Tolerances from stif fener angles as follows:
(Continued on Page 2) Sign iture (ik O.sr =: IOM BESC-3364 signed by L. H. Curtis 10/24/79 W ifirf t: h Date: ' Q. 5ctio4ri Br?/14 5,ce d ///o779 WHITE - Retum to vndier CMI AnY - A:!:fressco's file PINK - Sender's file ! cm 27t r7
- c. w- 90007142 .
b. s lt -
.R. L. Castleberry (L.H. Curtis) -j November 9, 1979 j,' Page 2 QUALITY ACTION PIQUEST Reply: (Cont'd)
- a. unistructi P-1000; i 1 inch.
- b. C 3x6; i 1/2 inch.
- c. Other size unistruct; i 1/2 inch.
- 4. This tolerance shall be closely followed for all installed attachments.
1
- 5. All attachments which do not meet this tolerance shall be removed and re-I designed.
- 6. Future attachments shall meet tolerances identified in item 3.
- 7. Drawing C-618 will be revised to incorporate these tolerances.
- 8. Field is to coordinate its effort with the Resident Engineer.
i 1 1 i e Cch'7222-QA P.sco,ved._w/ Log No. f Fuat. t Runonse Rea'd l i CA A:tien items _Owk a m. pe, .. -4Te%W _ AE -; Rf tD. C3r. ^l ' E'27, (1I c,, a (I 1 c.; :.ue I i j p.n,m.: ! i
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3 90007143
( . 4 < - t o Bechtel Associates Profe'ssionalCorporation Inter-office Memorandum I ls j BEBC-. 3364 '
. 'h To L.E. Davis Date October 24, 1979 . . - .
Subject Midland Plant Units 1 & 2 From . eL.H. Curtis - Job 7220 Response QAR SD-203 Of
~
Engineering-lE ~ ' ' '5 " , t.,. 5i .E l ' '
-I (Attachments to Containment ..: . ;g; ,
copiesto Liner Plate) ' At :.l -' Ann Arbor.,i .. A .";. File: 0274, C-50 . i' %* . v..v ... :. , , l?p-
. . y_ : .., _a .-
R. Baltazar 1,. ,. .' - - -
.~~',C~,;?.P.
L. Curtis -= -- 3 ,5 "; .: .'s .
"' P. Goguen. ,
..~~~~;
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- d. .
r,1. - T. Johnson
- W. Mc ring .- ~.
A. Ozeroff R. Schu b n I R. Tuan ~ Com Log '_ ' This is a complete response to QAR SD-203, an'd advises construction of the engineering concern for Q and non-Q. attachments to the contain=ent liner. Electrical sketches of non-Q as-built attachments indicate a
'- highly unacceptable deviation from liner stiffener angles. In' order improve control and docu=entation, engineering reco== ends that all Q and to Q
non-Q attachments be incorporated-in field sketches with design loads included at the liner and submitted to project engineering every 3 conths. Engineering has evaluate,d the liner plate attach =ent for , tolerance. This tolerance of location from. embedded stiffener angle is as follows unistrut (P1,000)', il inch; .C3x6,l il/2 inch; and other size,1.;.7 unistrut,11/2 inch. This tolerance shall-be closely followed for alliiw ' , installed attachments. All attach =ents which do not meet this tolerance' - Future' attach =ents shall =eet the ~ . ' 1.,
~
shall be removed and redesigned.
- specification tolerance (il inch for unistrut and 11/2 inch for all other{'f attachments). Drawing C-618 vill be revised to incorporate these
~ '
tolerances. It is suggested that engineering be kept abreast of this .
. vork and that the field'. coordinate its} effort with the resident engineerp; '
R. Schul =an.
' ', ~ 't
.=
. p W6 R m L.H. Curtis I .
k"rE/ht 10/11/10 90007144 0
. n . _ -% ' ~.
. .- QUA1.lTY ACTION cet a. Corley REQUEST D M11
- W. Bird AI: R_A From:
R. C. Hollar b To: Q' Control Document ref.: @ QAR ident. No.: @ W. L. Barclav N/A SD-M9 Action Recuested: h NCR 2312 identifies six (6) terminations that were eerformed with a cri::: ping tool found to be faultv. Subsecuent investication by CPCo revealed seven (7) additional terMnations that was done by the nnmp c,4mn<ny enn1 which had j not been identified by Ouality Control.
~
Reco::nnended Action:
- 1. Investigate concern and determine root cause.
- 2. Provide means to proclude recetition.
- 3. Re-evaluate all cases where a crimping tool was found faultv and deter::d.ne if any related terminations were overlooked.
(Continued on the following page 2 6f 2) Signature : g (6) Date: Q' Repiv Recuested by:
.L. _c A August 1. 191 9 August 15. 1979 see we Gaia wtertava h t*oce;s12,, t , daJeJ
- 9 112.- 19 i i cerm-GsP4[A2.-ro 41.
/
checked ers co4 kra h3el m ioee deded Al:2hs b
"C# 4creutnctbcu3 Ccw-oh$fd hne O d kA)O N d DeitC O flCY A ahe. B3ch9 r> M m4 dek . T ds 6udes 4vd 4ke-kdeteM Me cr69s were- reuimed d&- a co n b e k b l.
Mo Alekded es werc ndect Signature: C10, Date: 1 l 5ee TOM ocre6sS9/AE-be ' Abh8 #l !z 19 Action Verified: B/ 2/ 74 [n . h
$ Date: Af lI X/ 5' M 9 h
WHITE - Return to sender CAN ARY - Addressee ~s file PINK - Sender's file BPC.20377 G1001649 05 '
.,o ,.
W. L. Barclay QAR SD-249/AI-H6 Page 2 of 2 Quality Action Request Recommended Action (continued) 4 Document and control all nonconforming conditions in accordance with SF/ PSP G-3.2. 1 l l 90007146 P
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/ .' Ident: /044 69-24/q AI. - itG Project Quality Assurance
' Midland Units 1 & 2 - 7220 Verification of Corrective Action Method:
' l. Verify action of response as implemented. l
< 2. Review of documentation or attachments to resolve finding. '
- 3. Requirement removed or finding withdrawn.
- 4. Other:
Items Checked: (9T.s Pa.tur our Fot. elsol,9 7c(2. Cl2sMPNCo TDath hWD 1 TG9.tsra4 mons Do@ SY 7#s ca.rupryd, rppLS, Cggcgep -77fg. Gts PILtinrocr Pd(L. CSlHP'lN6 TDsI SPc - 25 27 . ~mt 99t rWouT SFtstJL No "6" T92HtAIAm 0 A)s (JE2.2 Cbs/G __ M X& WC.EO TDeL S tricG &l19. a u caex to crwt. Tvet.s, IU rtts Pl%I99 brs, Phuroor foa. " (R " TEAMinn OMS c>xs e tetrWid THs Lesr- 2 McAntts l m,oe v me suhe raarair: no om w,eleur T&tLM19hT'CM6 GMfA UOT&D "se. -reH L Pa!Ll o f). Closecut Documentation (list or attach) Verified Not Verified (explain) 0j0ld FUM (n.L. 2:hMLkY ro L.k. OtErS9ot kno seer.11, t v 9. ocfu-tsedAv cv.
- 4. La ichJn DATE QAl/ ,
1 90007147 i )
i . Bechtel Power Corporation QCFM-6589/AI-647 I '
- Inter-office Memorandum a me.ca.mc..w.e 'I Il Z- /7i v- $76.% 1 r;i. No.
To L. A. Dreisbach . . . Date September 12, 19 7S,,,oni. n.a a d _or.. QA Action it.m No. Nb Subject Midland Project, Units 1&2 From ' W. L. Barclay so , into ut comm=~ Bechtel NCR 2312 .. Of Qualif.y Control PCAE d , n .co,. ' //t@ Copies to J. F. Newgen At Midland, Michigab.mm @ ' R. A. Simanek . Job No.<07220 - l e et m 2^A L~
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- 1 .um \ g poe<w id l l
References:
a) QAR SD-249, dated 8/1/79 i w. I { b) QA Action Item H6, dated 8/1/79 , , 3, ! 4 r M This is considered Quality control's complete respod?Ed te re erence a) and b) above. w:. . I M.{ The determination of what_ terminations were made by a specific tool is made by a review of the QTS' sort by tool number. The print-out used for tool BPC-2527, and subsequently for NCR 2312, was dated 6/20/79. The QTS print-out used for the CPCo Audit was dated 7/6/79. During the intervening two weeks, additional terminations made during the calibration interval in question, were input to the QTS database. These 7 ter-minations are covered by NCR 2417. In order to provide assurance that all terminations done by an out of calibration tool are picked up,' Electrical . Quality control will check the latest QTS approximately 60 days after the initial check to identify additional terminations. The first recheck has been made using an 8/30/79 QTS, no additional terminations were identified for any of the crimp tools pre-viously found to be out of calibration. If you have any further questions concerning the above, please contact this office. (8:ZA A W. L. BARCLA PROJECT FIELD QUALITY CONTROL ENGINEER WLB/SMC/DCT/jmk ' Response Required: NO 90007148 n
. .. ,..'. . ; _ . . QUAL.lTY ACTION cc: J. Corley REQUEST Mil ""
W. Bird AI H18 R. C. Hollar To: @ Control Docurnent tef.: @ QAR Ident. No.: @ L. M. Curtis I NCR 2492 SD-262 4 Inconiunction with Castleberry IOM to Croup Supervisors dated Anril 12. 1979. Subiect ? Clarification to Drawin2s and Specifications (attached) oa the followine requests are made:
- 1) Please review attached TWX 5283, dated 8/7/79 -
Sub4ecti Mtalification of Comeaction Ecuisment and determine if this information should be in-ciud'ed as formal change to Soecification C-21i. (Continued ~ on the following attached page)' - Signature : / .@ Date: @ Recly Requested by:
@ l D. 'N 9/4/79 9/ 21 / 79 Reply:
Engineering response per attached BEBC-3332 dated 10/15/79, Curtis to l I l 1 Dreisbach provides the following: l
- 1. Approved listings of compaction equipment do not clarify, modify, or change any specification requirements and incorporation into specification is not required, l
- 2. All equipment us'ed in compacting backfill for permanent installations are to be '
qualified per spe cification 7220-C-211.
- 3. ICR 2492 will be evaluated by Project Engineering.
1 Signature: IOM BEBC-3332 signed by M. O. Rothwell
.@ Date:
10/15/79 - Action Verifi
, h Date: @
( 8/2/74 WHITE - Return to sender CANARY - Addressee's file PINK - Sender's file BPC.20877 ,
,_ g. - , w w e- -------a w
c.. . L. H. Curtis QAR SD-262/ Action Item-H18 Page 2
- 2) Attached NCR Part 1 Field Disposition, states that hand held compaction equipment have not been formally quali- I fied in accordance with Sper.ification C-211 paragraph 8.5.1 requirement.s. Please evaluate and determine if hand held compaction equipment should be qualified and .
included in referenced specifications.
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. i Bechtel Associates Professional Corporation l Inter-of fice Memorandum !
BEBC- 3332 To L. Deisbach Date October 15, 1979 I subject Midland Plant Units 1 & 2 From L.E. Curtis ) Job 7220 ' Of Engineering QAR SD-262 Tile: 0460, C-211-PR Copies to At Ann Arbor R. Balta::ar L. Basinski .. L.H. Curtis D. Reeves J. Wanzech Com Log
~
Reference:
- 1) BEBC-3162, 8/7/79
- 2) QAR SD-262
- 3) BEBC-3301, 9/28/79 This is a co::rplete response to Reference 2 concerning the use of compaction I equipment, and a specification clarification on the sane.
Reference 1 does not clar1fy, modify, or change any of the specification requirenents, and does not need to be incorporated in the applicable
. specification.
As indicated in Section 8.5 of Specification 7220--C-211, all equip =ent used in conpacting backfill for percanent installations are to be qualified. Note that since the issuance of QAR SD-262, the "pogo stick" has been qualified for applications as indicated in Reference 3, and NCR 2492 will be evaluated by project engineering.
'(
l ;.o:, m o.c.s < w 'd MfLI3
}h~3,) N7, ;ile No.
Response R::(d, Date - L.H. Curtis JGH/ht cA Action it>M3L H~ 10/8/4 o ...,m u.:t Ice.vmd
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Rm.c.i J wmi_g. ..! . 9000715I
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- a. Corley REQUEST D Miller
. - W. Bird AI: H-26 F rorn R. C. Hollar &
To: W. L. Barclay d cen:roi Cc:u. men: ef.: 1 CA A ice.,: No.: 6' SF/ PSP C-3.2 Rev. 4 SD-267 Ac ron Reates:ac: __ A review of a printout listing " Unqualified equipment-shipped" Q issued 8/15/79 revealed equipment on nineteen (19) Purchase Orders being shipped to the site without having an approved Qualification Test Report. (See attached listing). RECOFDIENDED ACTION:
- 1. Determine if equipment has been received on site and issue a nonconformance report per SF/ PSP G-3.2. *
- 2. Provide means to assure that equipment identified on the following list of Purchase Orders is identified as nonconforming upon receipt.
(Continued on Page 2) Signature / 2A
@ Ca:e: G' Reciv Recues ed ::v:
v Y25"l29 lW/0/79 l R eciv: Qualification Test Status Report Rev. 9 shows all applicable cualification tests @ l l ccmple ted satis f actorily for P.O.'s M-53, M-20, M-123A, M-129A, M-150 and M-336, there-fore no NCR's are necessary. NCR No. 1855 (previously written) identifies the indeterminate status of the qualification tests for material on P.O. E-60. The following NCR's identify the indeterminate status of the qualification tests for the "Q" material received on the P.O.'s as listed, NCR 2669 C-13, NCR 2668 C-24, (CONTINUED ON BOTTOM OF PACE 2) Sig.iature W. L. Barclay (OCFM 6943)
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NM//7 '{ Ac:;cn verifiec: Q Cate: G lY7 7
~
51 :17s
/!HlTE - Fe:grn to se-cer CAN APY - Accressee's ne ?!NK - Seca,'s Te 3Pc00377 c om. , -
90007152
i 5 " ,j W. L. Barclay
._; QAR SD-267
, ' Page 2 Action Requested: (Cont'd)
The following is a list of Purchase Orders in which the status of the applicable Qualification Test Report is indeter:sinate. E-53 M-55(26'*) E-60 Osn f M-129B (Z64d J-245(235) M-140 (ZGS9) C-18Gw)) M-90 (rect C-24 GM8) M-20 M-151A (zGSB) M-18(2667) C-46 (t&GGe} C-44 (247) M-180 J-255B(zG6') M-123A M-129A M-336 x p a n . sl y wr.frem I 4 l 1 1 1 REPLY: (Cont'd) NCR 2667 C-44, NCR 2666 C-46, NCR 2665 J-245, NCR 2664 J-255B, NCR 2663 M-13, NCR 2662 M-55, NCR 2661 M-90, NCR 2660 M-129B, NCR 2659 M-140, and NCR 2658 M-151A. 90007153 6 e
2 l s ,o ' Loh IJ* !W Fi:e Ha.' Hespopw Req'd M5 ate CA Action item IJo, n ; .,,.c. co_,.2 QCFM-6943/AI-701 Bechtel Power Corgw.ai g< Inter-office Memorandum n,a cx. K Elec t (1) l E!)ct (2) l To L. A. Dreisbach Date October 31, 1979 g, , Subject Midland Project, Units 1&2 From W. L. Barclay ";"'/W'Id QAR No SD-267 in:: l l Of Quality Control ~ pro g, l l Copies to L. E. Davis At Midland) Michigan /""d R. A. Simanek Job No. 07220 : 12 0, 4 l l i
References:
a) Q AR No . SD-267, dated 9/25/79
} b) QA Action Item No. dated 9/25/79 i
l This is considered Quality Control's complete response to ref- I i erence a) and b) above. l l' Qualification Test Status Report Rev. 9 shows all applicable qualification tests completed satisfactorily for P.O.'s M-53, M-20, M-123A, M-129A, M-180 and M-336, therefore no NCR's are ) necessary. I NCR No. 1855 (previously written) identifies the indeterminate . status of the qualification tests for material on P.O. E-60. The following NCR's identify the indeterminate status of the qualification tests for the "Q" material received on the P.O. 's as listed, NCR 2669 C-18, NCR 2668 C-24, NCR 2667 C-44, NCR ; 2666C-46, NCR 2665 J-245, NCR 2664 J-255B, NCR 2663 M-18, NCR 1 2662 M-55, NCR 2661 M-90, NCR 2660 M-129B, NCR 2659 M-140 and NCR 2658 M-151A. , l If you have any further questions concerning the above, please - contact this office. W. L. BAR AY PROJECT FIELD QUALITY CONTROL ENGINEER WLD/SMC/ DAD /jmk Response Required: NO 90007154 1 e l 1- - -
u.u ML11 I %1iUN ' ec: J. Corisy REQUEST '.< D. Miller W. Bird n: N -M Ravnend Yee Q Centrol Ce men f. : h CAR Ident. No,' Action Recuested: V i Paragraph 4.3 states that a tag shall be attached to the reel h,,/ containing the cable code, linear feet of cable, type of cable, and reel number. 1 During monitoring activities, a number of reels were found with l vendor metal tags attached -(but no Bechtel tags) which contained cable not consis-
, +
tent with the information on the tag. For evn ple , a reel had 3/C #350 McH ' cable 5*t..t a
.4
~e .
but the vendor tag indicated 3/C #6, and reel No. 556. . U - 1 Mr. Ross Whitaker pointed out that these reels contained scrap cable - Recommended Action Those reels containing scrap cable should be segregated and the area designate,d as a scrap cable area. S;gnature :
@ Date: @ Raolv Recuested by:
Recly: S(/ubiect ca.ble, he been rcond e f f' , A cirs., g
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fo Non H[ thi aree & a f3 e b a , ',, , m;ge, l 8 . q W/l Ah YftGr 4W'l' hA4NA ()f //1
/d Ps.cu s in/le .Hkw aauA v v v Signature:
k W, EsYa @ Date: f o / n / ~7 9 Action Verified: [ h,'Oate: 7'.hj.t lI-/3 7 9 ac:n a
.vwlTE - Return to sencer CAN ARY - Ac::ressee's fi'e PINK - Sender's fife 'fim'" ,
90007155
Ident: 8/d 58 271
., Project Quality A surance ,
Midland L'ai::; 1 & 2 - 7220 p g ,, g 7 ( h jb/ , Verification of Cerrective Action N')IS 4
, , p) 4 j
s Method: v 1. Verify action of response as implemented.
- 2. P,eview of documentation c: attachrents to resolve finding.
- 3. F.equirement rcmoved or finding withdrawn.
- 4. Other:
; u.,
.:e ilsr.u,'.,
Items Checked: -
'-"~.
CCMt"KAD 77M1" SC/249 G448 h!919 AdhW R4GSgD, fats Aff Aggy skip RJGcsp ' 7H/kMify
$OV/A)G ".
Closecut Documentation (list or attach) v' Verified Not Verified (explain)
$b //-/3 -19 DATE
((/E 90007156
~ QUALITY ASSURANCE PROGRAM l MANAGEMENT CORRECTIVE ACTION REPORT MCA R-1 REPORT NO. D JOB NO. 7220 Q NO. 2.20 DATE November 13 1979 1 ' DESCRIPTION (Including references): Epoxy decontaminative surfacer applied to Unit 2 containment, northwest primary shield wall and incore tunnel exterior faces frem elevation 593'-6" to about 603'-0" exhibits a loss of adhesion between the Nu-Klad 117 (N) surf acer and Amercate 90 (N) top coat. This surfacer was applied by subcontractor J. L. Manta in accordance with requirements of subcontract No. A-15 and specification 7220-A-15(Q) utilizing system no. 9 thin coat i application. ' This condition was first noted by CPCo resulting in issuance of CPCo NCR M01-4-9-132 ' (attached). (Continued on page 2)
' RECOMMENDED ACTION (Optional)
I. Determine Root Cause: A. Quantify by mapping and testing coated areas to determine extent of physical problem. B. Review design specification, subcontractor procedures and Quality records for acceptability of techniques, procedures, equipment, and materials used. l C. Perform analysis of materials used for compliance with design and quality require-ments. ! II. Determine reportability under 10CFR50.55(e) and advise QA no later than Nov. 30, 1979. l (Continued on page 2) f' REFERRED TO D ENGINEERING O CONSTRUCTION COA MANAGEMENT C O PROCUREMENT ISSUED BY btid Project GA Engineer cb hM*N I Date I il REPORTABLE DEFICIENCY Potentially Reportable NOTIFIED CLIENT /// T/79 ! I
~
j _ Date C NO l O YES F
.c. anager
_ // f M Dale ' lil CAUSE !
, 'L, .
4 Q ' /y) ! W I ( '. I CORRECTIVE ACTION TAKEN J T 1 i AUTHORIZEC BY l
$TANDARD OtSTR BUTION ADDITIONAL DISTRIBUTION . AS APPROPRIATE m.,5cN oA vAnAcen tNomeram uaNActa FORMAL REPORT TO CLIENT -
l vaNActa or cA veo PaoJcCt sNGneta (If Section 11 Applies) Da:e f.ef'O CA M ANAGia AA0 PaCCuaEVENT SvPouf a CUAuf f MGa [ t APO Q A M AN A GE a CON $f adCfiON MANAGEa A AO CA M ANAG{D #aOJ SUD? f'a0J COh5f a MANAOla enCACT MANAGEm CMlEF CON 5f a OC ENGAEEa Monc+ oceaAfoNs uANAcea e c $ $N pacCvueueNT von CORRECTIVE ACTION IMPLEMENTED i AAo Paocu nt utNT MANAGEm paos PaOCUaEMENT uGa AAQ MGa CF ENSNe(aiNG Day $:JPPUEa QUApTY MGa . 4 A0 pGA 08 CON 5f NUCTiON I VER!FIED BY .__ _ i
*0, scree e w, ace orovoco sao Anaen ne',,, ace docenas Pro,ect O A Erg'nael Date i
-, T
. t ,
l MCAR 25 November 13, 1979 ; Page 2 DESCRIPTION: (Cont'd) Approximately 600 sq. ft. of surfacer is currently in question on primary shield j and incore tunnel with 10-12 sq. ft. aircady removed during current investigation. l l l REC 0!DENDED ACTION: (Cont'd) ! III. Based upon the results of I, provide recom= ended fix and accomplish repair of defective areas. IV. Take appropriate steps to preclude recurrence. V. Provide report to QA by November 30, 1979 (interim or final). 90007158 , l l e C
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g 4"ba l _ Midland Nuclear Plant NA Epoxy Coatines
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i
Ti'_R_7o l l 3. y, u ::v, NA
- u. J L Manta Co Reactor Building #2 ' Ti, 'y '
u :2 . . cs e--- .:=; u x=. , == === .r r=3 s . ===. =s Specification A-15, Rev 7 Epoxy or Pheno'lic Decontaminative ^#*'"* Surfacer, 10.5 states in part, " Deficiencies and defects shall be removed and replaced or corrected to Contractor's satisfac- LADreisbach tion..." j J L Manta QA Manual 101.0 states, "All coating exceptions will m =m be recorded on Form JLM 1001 and the area of the defective coat- ULBarclay BWMarguglio ing vill be tagged with JLM 1-3 by the Field Quality Assurance / URDird Quality Con trol Inspector". JMilandin RBCherba DBM111er j TCCooke(2) WGMoring (Contd o'n Page 3) JLCorley 'JARutgers a:. a u.:. -r.;;;; =a r.2 ,.u: w
- 1. LEDavis ,RASimanek Determine root cause or. failure not to be less than:
- a. RHer:r.eston DATaggart Reinspect all other areas where same batch of caterial SHHowell was used. '
WCBates DRJohnson ALDelange m==n ==: :::c. m--- - - O m ==:=s T ~* (Contd o'n Page 3) GSKeeley
- .t. =s .c e.=s. ma, e- -~ . == , 3:2 = m.=,
mI i =LxI NA . . a. . = .a m:.==. = ,y , =, j = 2, _,= .= =-- = . : , i u. a=s = r7=: a.m: =ar mlXlnI l l17. . :s = m .u= 7:2:o.s:( n at i=[ j
- 4. = = tmr:uc 7:2 an c4 ml l={ Xl l u. :: =s x=a =e e a s:=4
=. = :s. ~ m -A: :=-c = =c
- 22. x2 -- =r m lc. = =s .wz cr =: cer=a- = m. .
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- 22. 74/==*. m. Ae*3. 27. =r.; 'I.. i=. :r =3? .c? a: cW.
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r:2:=uai. r ma R-0 nx gc . PROCESS COR RECTIVE ACTICN - f.e y c. _ q ..! 9
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Lack of requircicent/ procedure for the inspection / test and defined parameters for' ~". adhesion of coatings. - I s ~~ ;.
- n. ~-.e. a:c- - mu , 2 h .2:. m.2 pa u : ,: == n m. .n=.:. ..2 ,a w, .
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. ~~ 1. Pending results of root cause :or deficiency, rec'ommend corrective action to '
preclude repetition.
,. f ,,2. Project Engineering: Determine need for inspection of other type of defectives '
l not presently requiring specific inspection. Recoc::end methods and/or acceptance ; paratte ters/s tandards. - -
. i
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e 90007160
,=.;,=.,=.==...-.....=.~=. .,. ~ . . = . . . _ . _ . .
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" PACE 3 0F 3 '/ .
NCR SERIAL NO: M-01-4-9-132 ,
./
DATE: 11-8-79 DATE OF REV: NA 16.7 ' FILE NO: ,
- 12. "AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITd REFS:
i (Contd fron Page 1) - Contrary to the above, on the northw'est exterior face of the primary shield wall .. l f rom elevation 593'-6" to about 603'-0", the coating exhibited loss of adhesion I between surfacer and the topcoat. The area was neither tagged as defective nor l
- identified as an exception prior to CPCo identification. --
. m ,
- :: l
- 13. QA RECOMMENDATION FOR PART CA:
(Contd from Page 1) , i
- 1. b. Determine if generic only to same material or if a deficiency in applica-tion. Submit determination to Contractor for concurrence. .
\
; c. Provide a program, for approval, to sample all previously completed work ' l to assure deficiency is not generic to all epoxy concrete coatings. . '
.- d. Reinspect all previously completed work in accordance with approved plan
'+ - an,d identify findings. , ,
2
. - 2,. .- .
. 2. Rework / repair all areas identified as defective as a result of this noncon-f o rman'ce. 1 I 3. Determine reportability. , ,
1 90007161 .
... ... + .. .
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. I I ,
_ .. l
f OUALITY ASSURANCE PROGRAM i ...
, MANAGEMENT CORRECTIVE ACTION REPORT l MCAR1 '
REPORT NO. 36 JOB NO. 7220 O NO. 4.104 and 4.114 DATE November 30, 1979 I
;, n - - * ,
v vv .s . i i
- DESCRIPTION (lacluding references):
i Four shop welds (3 in 10 inch Sch 160 and 1 in 12 inch Sch 140) in stainless steel pipe spools :
! from ITT' Crinnell installed in Decay llent Removal and Core Flood Systems showed unacceptable {
i linear indications. These indications were visually observed during 5:cid grinding for In- ; , Service Inspection preparation and were confirmed by Dechtel by progressive grinding and liquid j l > i penetrant inspection of the defect area. The depth of the indications is approximately 0.125 ' inch determined by progressive grinding. PT indications were observed around the circumference. ! Investigative UT examination confirmed presence of surface and subsurface indications. The original ITT Crinnell Radiographic interpretation and Bechtel investigative RT did not identify
- RECOMMENDED ACTION (Optional) (Continued on page 2) ,
Project Engineering evaluate the reported condition and- l A. Determine the root cause of the probica. ; B. Determine the scope of the problem and direct actions as necessary to assure that all
- j affected ITT Grinnell supplied pipe spools / welds are identified and evaluated. ; j C. Advise Field Construction of actions necessary to correct the problem including confirma- 1 tion that any necessary repair is to be donc per ASME Sec. III requirements. I D. Determine reportability under 10 CFR 50.55(e) and advise QA no later than 12/28/79. l (Continued on page 2.) ,
3 REFERRED TO CI ENGINEERING O CONSTRUCTION OOA MANAGEMENT C F CIPROCUREMENT l
~
ISSUED BY __ _ f Pro,ect OA Engeneer Date i Il REPORTABLE DEFICIENCY I l Pending Eng. Evaluation NOTIFIF CLIENT gM[f/Date l .A O NO ' l O YES l/h r'roject Aanager
.- { // S k S -
Date 1
/
111 CAUSE , i CORRECTIVE ACTION TAKEN l l l AUTHORIZED BY
- f Date ;
STANDAAD DISTR:8UTION ADDITIONAL DISTRiDUTION AS APPROPRIATE Div1SION QA MAN AGER E NGINE E RING MANAGE R FORMAL REPORT TO CLIENT l u& NAGER or OA TPo FmosECf ENGINEER (if Section !! App!:es) Date Geo.04 MANAGE 9 AAO PROCUREMENT $UPPt'ER OVAuf f MGR j LAPD 04 MANAGER CON $f R'JC f CN M AN AGE R ' AA0 04 uANAGER PROJ $UPT-PROJ CON 5f R MANAGER PnOJECT uaNAGER CHIEF CCNSTR OC ENGINEER CuEaf P5 oct A AO PeOJECT OPERATCNS MANAGER DevtScN FROCUnEMENT MGR CORRECTIVE ACTION IMPLEMENTED i A AO PROCUREMENT M ANAGER PROJ PROCURE MENT MGR AAO MGR OF ENGINEER'NG Osv SupPUER QUAUTY MGR !' AAo MOR os CoNsfRuCto~ 9000,7162 . VER!FIED BY l o.w .a c. ,, .a A,. . ....,m. .mo. Project C A Engire+ ' Date W
>m-g. a- 4 -- ,n -
, ',4ttachment to BLC-8554
- ' CAR 36
- fove:cber 30, 1979 Page 2
~
Description indications. The extent of linear indications observed renders the quality of chop welds indeteminate. Attached table provides additional data. Recott.:nended Action . Procurement: A. Fomally notify ITT Grinnell of this condition so that consideration of a part 21 report is given by ITT Grinnell. 90007163 9 i i l
, Attaciment to BLC-8554 MCAR 36 Ilove:aber 30, 1979 Attachment 1 0 0 5 !. O i:-
MCAR 36 DETAILS OF UELDS AND I:!DICATIONS System: Decay Heat Removal and Core Flooding Process PT UT Weld lio. Welder Date GTAU AGTAW- SAW I:!DICATIONS
- 1. Spool: 1CCE-26-S610-1-2: 10 inch Sch 160.
A Clll 4/6/77 USED USED YES YES C Clll 12/28/76 USED USED YES UO F Clll 12/28/78 USED USED USED YES YES
- 2. Spool: 2CCA-18-S-611-2-2: 12 inch Sch 140 A C111 2/24/78 USED USED YES NOT DONE Spool 1CCL:
Note: 1. PT indications are over entire circumference and continuous in welds A and F. Weld C showed intermittant indications.
- 2. Weld C showed no recordable UT indications. " eld A showed numerous UT indications and Weld F showed 3 indications.
90007164
j.ac W 12-1_ BABCOCK a WILCOX pggg 1 og 2 e .
./ eaw CONSTRUCTION COMPAlly REPORT OF NONCONFORMlTY g JOB NUMBER 2. UNIT NUY3ER 3.DATE 4. ITEM NAME S. ITEM NUM3ER CL-238 1 10-31-79 RC Pump Casing IP51-A
- 6. VENDOR 'MANUF ACTURER 7. DISCOVERED OURING 8. REJECT TAG NUMBER 9. PROCECURE NUMBER O RECE!VING QTEST Byron Jackson geoy37, 337 FCP 128
- 10. SPECIFICATION NUYSER 11. DRAWING NUMBER 12. PRIOR REPORT OF NONCONFORMITY #
N/A 1F7623 Rev. K N/A.
- 13. DESCRIPTION OF NONCONFORMITY low areas (.010" max) and high areas (.004" max) are prcSent along the inner gasket seating surface area. See attached sketch.
- 14. REPORTED OY 15. VERIFIED SY io. CO. AECT6VE ACTION REQUIRED
- k. /O. )F W hqj b?. ')/. )f NAME DATE NAME DATE O YES QNO
- 17. REPORTABLE DEFIC!ENCY IN ACCORDANCE WITH 10 CFR 50.55 (e) ~)
^
OYES N
- i '
0 ' FIELD PROJ[C'T' ENGINEER DATE
- 18. RECOMMENDED OISPOSITION: ON'A OREWORK O REPAIR OREPLACE ORETURN OACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDED DISPOSITICN INSTRUCTIONS fi Vendor to Supply disposition #*
7 2. .: < -,L 70 -u-77 FidLO PROJECT ENGINEER DATE
- 20. ACTUAL DISPOSITION: OREWORK OREPAIR O R EPLACE ORETuRN O ACCEPT AS IS ,
- 21. DISPOSITION INSTRUCTIONS i
F'IELD PROJECT ENGINEER DATE
- 22. APPROVALS
- 23. ANI REVIEW B&W FCC OTHER SIGNATURE DATE SIGNATURE DATE OWNER / AGENT OTH ER SIGNATURE DATE SIGNATURE CATE SIGN ATURE DATE
, 24. DISPOSITION COMPLETED 25. DISPOSITION VERIFICATION OACCEPTA53LE OUNACCEPTABLE NAME DATE NAME DATE REPORT OF NONCONFORMITY #
- 25. CORRECTIVE ACTION l
I 90007165
.i*
FIELO PROJECT t.% NAGER CATE 77, tJONCONFORMITY CLOSED I FIELD OUAllTY CONTROL SUPV. DATE SEQUENTIAL NUMBER 0
~ . . . . . .. .- 1 5
y . B&W CONSTAUCTIOb COMPAp;y PAGE' d OF d 1/
/
/ REPORT OF NONCONFORMITY s<dUM9ER UNIT NUMSER / DATE REPORT OF NONCONFORMITY .7
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q w ,/ k, DAOCCCK a WILCOX
# OSW CONSTRUCTION COMPANY PAGE 1 OF 2 REPORT OF NONCONFORMITY /r. ;oa i NUMaER 2. uni r NUM9ER 3.DATE 4. ITEM NAMF. 5. ITEM t4uM-3 .R l CL-238 1 10-31-79 RCP !!otor Mount 1P513 WN009 'M ANUFACTURER 7. DISCOVERED CURING d. HE.MC T TAG NUM5FH % PRCCEOUM NWM Byron Jackson L ING OTEST
- 10. SPECIFICATION NUMBER
- 11. ORAWING NUMBER
- 12. PRIOR REPORT OF NONCONFORMITY:
N/A 1F7623 Rev. K N/A
- 13. DESCRIPTION OF NONCONFORMITY Pitted areas are present on the bottom flange of the motor nonnt, located within t.he inner and outer gasket seating surf ace. See attached sketch.
- 14. REPORTED BY 15. VERIFIEO GY 4 AM M 13. CORR 7CT'VE ACT!ON REOUWEO
- k. d. C #
Mt Nd/4 Y M M-7/ '1V NAME DATE NAME DATE OYES b'O
- 17. REPORTABLE DEFICIENCY IN ACCORDANCE WITN 10 CFR 50.55 (c) / /
OYES O -
~
FIELO PROJECT ENGINEER DATE
- 18. RECOMMENCEO DISPOSITICN: GN/A OREWORK O REPAIR OREPLACE ORETURN OACCCPT AS IS
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDED DISPOSITICN IN3TRUCTIONS Vendor to supply disposition
/, /
01 9 J.&n FIELO PROJECT ENGINEER n OATE
-3/-7 7 .
- 20. ACTUAL DISPOSITION: OREWORK O REPAIR OREPLACE ORETuRN O ACCEPT AS IS
{
- 21. ciSPOSITION INSTRUCTIONS See SPR 77 Package in accordance with Byron-Jackson procedures and return the motor mount.
Upon return of the reworked motor mount, nspect in accordance with ! 9-QPP-108. Q)torpci y FIELO PROJECT ENG!NEER jj,_ jy .7f DATE
- 22. APPROVALS
- 23. ANI REVIEW 88W FOC M !/"/ h M OTHER SIGNAL ( / .
S!CNATURE OeNER'AGENTiU'13[" f
)bj 6/* OATEM,-/8'//SM.ER OATE
. v M ATURE UA TE SIGNATURE DATE ~ SIGNATURE DATE
- 24. Ol5 POSITION COMPLETED 25. DISPOSITION VERIFICATION DACCEPTA9LE C ONACCEPT AOLE NAME DATE NAME REPORT OF NONCONFORMITY -
DATE
- 25. COPRECTIVE ACTION 90007167 L- )
FIELO PROJECT f.MNAGER DATE
- n. fiONCO*lFORMITY CLO0E0 . . .
l ~ FIEl.D OU Al ITY CCNTROI. SUPV. DATE l SECUEN TIAL NUMSER yo, {ggg
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} BABCOCK & WILCOX e6W CONSTRUCTION COMPANY
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.. 'eturn Driver ?toitnt to Vendor for rework / repair.
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ji decu:acntntion , and pncknglug for renlitpnrnt. shall be per the requirenents of e
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g B AECOCK S WILCOX pggg i op d) 06 # CONSTRUCTICN COMPANY REPORT OF NONCONFORMITY
.. JOB tJUMBER 2. UNIT NUMBER 3.DATE 4. I T EM N AME 5. ITEM NUM3ER C L-238 #2 11-2-79 Reactor Vesse: 2T-51
- 6. VENOCR 'MANUF ACTURER 7. DISCOVEREO OURING 9. REJECT TAG NUMDER 9. PPCCECURE NU9BER O RECEIVING O TEST Babcock & WilcOx m ONST. 1/339 #135
- 10. SPECIFIC ATION NUM9ER 11. UR A.VING NUM9C: 12. ;".01 is ~ r ; U OF f f ?.CO'$ F ORYlW '
FS-III-1A C-376 N/A
- 13. DESCRIPTION OF NONCONFORMITY ARC STRI<E 4 Arc strike discovered On core *YTY support ledge 3/16"v x 3/8" L. (T-A&S
=
y- , ', , key Q Y I4. PEPCRTED BY 15. VERlrlEO Sy 16. CC4RECTIVE ACTION REQUIREO
/ /4.jt.c A
/2 &n NAME
// -2.49 DATE JCW) Lev NAME
/t ;t -? '?
DATE Ove$ QNO
- 17. REPORTABLE DEFICIENCY IN ACCORDANCE WITH 10 CFR 50.55 (e) / /
l /[ e
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n ms ~r OYES NO /, .-
~
/F(ELO PROJECT ENGINEER DATE
- 18. RECOMMENDEO OlSPOSITION: ON'A OREWORK R EPAIR OREPLACE ORETURN O ACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION /OR RECOYYENDEO DISPOSITION INSTR,0TIONS
. .I See attachment , ,
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FIELO PROJECT ENGINEER
//-DATET-79
- 20. ACTU AL DISPOSITICN: ORE'ORK OREPAIR O REPL ACE ORETURN O ACCEPT AS l$
- 21. OlSPOSITION INSTRUCTIONS F:ELO PROJECT ENGlNEER DATE
- 22. APPROVAL.S 23. ANI REVIEW B&W FQC OTHER SIGNATURE DATC SIGNATURE DATE OWNER / AGENT OTHER SIGN ATURE DATE SIGN ATU R E DATE SIGN A TURE DATE
- 24. DISPOSITION COMPLETED 25. OlSPOSITION VERIFiC ATION O ACCEPTA9LE OUNACCEPTABLP NAME DATE REPORT OF NONCONFORMITY e NAME DATE
- 25. CCRRECTIVE ACTION 90007170 F:ELO PROJECT MAN AGER DATF
- 27. NONCONFORMITY CLOSEO FIELO OU ALIT ( CCN TROL SU PV. DATE SEQUENTIAL NUM3ER w _ s
sf . BABCOCK & WILCOX -> ce B&W CONSTRUCTION COMPANY PAGE A OF ^ REPORT OF NONCONFORMITY 08 NUMBER UNIT NUMBER DATE REPORT OF NONCONFORMITY # CL-238 #2 11-6-79 1687 e
- 1. Crind out heat af fected zone in depth stages of .010".
/
- 2. Af ter each grinding stage Etch in accordance with 9-WG-104
- 3. When the heat affected zone has been cocepletely removed blend grind to 3:1 taper with 1" min. root radius.
e
- 4. NDE Examine in accordance with ?-PT-104
- 5. Map, record and transmit size and depth of cavity including amount of base metal exposed and min. root radius.
90007171
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!J Ar3 COCK S 7.'!LCOX '
H u CONSTn 4C ;9 cama ANY hr PAGE I OF 2 REPCRT OF Not1C0t4FORMITY y f~\ ......,v... , t :4 ri s. . r E9 ..ou-n;a f*"'p.....v%u C !.- ? 3 d 1 l 1 1 7 ') l .. Jw 9 Aw N: Punp <*aainq IP510 f, 6, w:3.v E s.u c .ac. w m j t. ,:::: .r.I5I' M .G
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{ 13. cES mpTr 9 OF N:r.;oNec " Tv -f Sever..1 high and low areas are present in the gask.at grooves ei the pomp asind. See attached rketch for details. I
- 14. REPORTEC BY 15. VERIFIED SY 16. CORRECTIVE ACTION F.EOUlhED OCSaAA Au NAME /'
l-7-77 DATE
$wdha: n , -n NAME DATE
- 17. REPORTABLE DEFICIENCY IN ACCORDANCE WITH 10 CFR 50.55 (e) .-
O (' " OYES NO - E 3' '"
,/I ~ ~
FIELO PROJECT dNGINEER DATE
- 18. RECOMMENDED DISPOSITION: O N 'A OREWORK O REPAIR OREPLACE ORETURN O ACCEPT AS l$
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDED DISPOslTION INSTRUCTIONS Vendor to supply disposition, u 0
FIELD PROJECT EdGINEER W .um7 DATE
- 20. ACTU AL DISPOSITION: OREWORK O REPAIR OREPLACE ORETURN O ACCEPT AS IS
- 21. DISPOSITION INSTRUCTIONS FIELD PROJECT ENGINEER DATE
- 22. APPROVALS 23. ANI REVIEW B&W FQC OTHER SIGNATURE . DATE SIGNATURE CATE OWNER / AGENT OTHER SIGNATURE DATE SIGNATURE DATE SIGNATURE DATE
- 24. DISPOSITION COMPLETED 25. DISPOSITION VERIFICATION DACCCPTABLE OuNACCEPTABLE NAME DATE NAME DATE REPORT OF NONCONFORMITY ?
- 25. CORRECTIVE ACTION 90007172 FIELO PROJECT MAN AGER DATE
- 27. NONCONFORMITY CLOSEO FIELD QUALITY CONTHOL SUPV. DATE SEQUENTIAL NUMBER jqgg
/% DABCOCK & WILCOX f[e 52- '
, , O&W CONSTRUCTION CCMPANy
- PACE oF.
y - REPORT OF NONCONFORMITY , g.g.;iiasen unir nu.usen "/ oarE nePont or noNConFoaxiTv , 23s
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e As \ DAOCOCK a WILCOX ( i 2 pace og O& W CCNSTRUCTiCN COMPAt1Y REPORT OF NONCCNFORMITY i ;63 NUMBER 2. UNil NUM:JER 3.OATE 4. I T EM N AME 5. Il t M NUT-sdR (m./ C L-238 2 11-8-79 "A" Stean Gen. 2E 51.\
- 6. VENDOR 'MANUF ACl VRER 7. DISCOVERED DURING ' 8. REJCCT TAG NUMSER 9.PROCEDuPbuO EH ORECEIVING OTEST BE&J Mt. VernOn M c N sT. 342 137
- 10. SPT.CIFIC ATIO*4 NUMBER 11. Du AWING NUM63 12. PRIOR REPCRT CF NONCONJORMITYa N/A 1100669E Rev. 1 N/A
- 13. DESCRIPTION CF NONCONFORMITY Two generator tubes were damaged during grinding Operations of shroud handhole in "A" Generator. The tubes were cut into in three areas. (See attached Sketch)
The damaged tubes are at the eleventh tube sheet penetration.
- 14. HLPORTED BY 15. VEPIFIED BY 16. CORRECTIVE ACTICt1 REQUlkED k N Q r_S. hh M'7"7Y WJ // ' b e OYES ONO NAME DATE NAME OATE p
- 17. REPOr1 TABLE DEFICIENCY IN ACCORDANCE WITH 10 CFR 50.55 fe) / /
G ' # O YES NO / FIEED P'ROJECT ENGINEER OATE
- 18. RECOMMENDED DISPOSITION: ON/A OREWCHk O R EPA!R OREPLACE ORETURN D ACCEPT AS IS
- 19. TE nNICAL JUSTIFICATION /OR RECOMMENCEO DISPOSITION,1NSTn';CTiONS
(]VendOrtosupplydisposition y/ '
./f , . 45 FIELO PROJECT ENGINEER
//O$ DATE l
- 20. ACTU AL DISPOSITION: OREWORK OREPAIR OREPLACE ORETURN O ACCEPT AS IS
- 21. DISPOSITION INSTRUCTIONS FIELO PROJECT ENGINEER DATC
- 22. APPROVALS 23. ANI REVIEW SSW FQC OTHER ,
SIGN A TURC DATE SIGNATURE DATE O* N ER/AGEN T OTHER SIGN ATURE DATC SIGN ATURE DATC SIGN ATURE DATE
- 24. OtSPOSITION COMPLETED 25. DISPOSITION VERIFIC ATION DACCEPTASLE OUNACCEPTADLE NAME DATE NAME DATE REPORT OF NONCON FCRYtTY '
- 25. CORRECTIVE ACTICN
~h 90007174 (V
FIELO PROJECT MAN AGER DATE
- 77. NONCONFORMITY CLOSCO FIELD CUALITY CONTRCL SUPV. DATE SECUENTI AL NUMBER 0, jggg w , , = = = = ,1 _ a w en -_ _ _ m_ - . -- --- - - - - -
/
[ ['- BABCOCK & WILCOX B&W CONSTPUCTION COMPANY
/
( PAGE. 2. OF 2
,e REPORT OF NONCONFORMITY UNIT NUMBER DATE QDNUMBER REPORT OF NONCONFORMITY
- LL 2.39 7, ; ; ,9 , (, g 9
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2-BABCOCK & WILCOX I 8&W CONSTRUCTION COMPANY PAGE O F [%ML REPORT OF NONCONFORMITY ' fj.gCONUMBER 2. UNIT NUMBER 3. D ATE 4. ITEM NAME 5. ITEM NUMOCR d -238 2 11-9-79 Spool Sub Assy h"f['fhMW*""
- 6. VENDOR 'MANUF ACTURER 7. DISCOVERED OURING 8. RENCT TAG NUM9ER 9. PROCEDUGE NUM9ER Q RECEIVING QTEST
- B,abCoCk 6 Wilcox mCONST, 343 9QPP102 FCP #180
- 10. SPECIFICATION NUMBER 11. CRAWING NUMBER 12. PRIOR REPORT OF NONCONFORMITY #
N/A FSK-M-2CCA-9L-1 None 11 DE!CRIPTION Or NONCONFORMID' Material nas been fabricated under FCP ?160; Inspect seq. 030, & 045. Have been bypassed during fabrication of the material between field weld #1 & field weld #4 per F.C.P. Sketch SK-T92, this is a violation of 9QPP102.
' l '
Q 4. R PORN SY 15. VERIFIED BY 16. CORRECTIVE ACTICH REQUIRED
,ff MA '
h WA) ) U]d N'Y g 9
// NAME DATE NAME DATE ,
- 17. /EPORTABLE CEFICIENCY IN ACCORDANCE WITH 10 CFR 50.55 (e) q j/ /
~
QYES NO , FIELD PROJEdT ENGINEER DATE
- 18. RECOMMENDED O!! POSITION: !A OREWORK OREPAIR OREPLACE ORETURN OACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION 'OR RECOMMENDED CISPOSITION INSTRUCTIONS N/A e J) v
( . p ,._ //-/f j FIELO PROJECT ENGINEER CATE
- 20. ACTUAL DISPOSITION: O REWORK OREPAIR : ORETURN ACCEPT AS l$
- 21. DISPOSITION INSTRUCT!ONS ' ' ,1 j _( ;; -
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"^ DATE
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- 22. APPROVALS 4 23. ANI REVIEW BbW FCC bN i 0 9 / D 'di OTHER l
SIGNATURE DATE SIGNATURE DATE OWNER/ AGENT OTHER SIGNATURE DATE SIGNATURE DATE SIGNATURE DATE
- 24. O!$ POSITION COMPLETED 25. DISPOSITION VERIFICATION OACCEPTAGLE O UNACCEPTABLE NAME DATE NAME DATE REPORT CF NONCONFCkMITY '
- 25. CORRECTIVE ACTION A meeting will be held with all superintendents regarding the working of the FCP, skipping, traceability, sequences, and QC witness points.
90007176
) \) M. M- MAk //I'26 9_$
FIELD PROJfCT MANAGER /DATM U. NONCONFORMITY CLOSED
~~
FIELO QUALITY CONTROL SUPV. DATE SEQUENTIAL NUMGER 0 1000
s ,
, e BABCOCK & WILCOX
[- BGW CONST RUCTION COMPANY PAGEoA OF 2-REPORT OF NONCONFORMITY 3 NUMBER UNIT NUMDER DATE REPORT OF NONCONFORMITY # CL-238 2 11-26-79 1690 4 A. Material Identification (Sequence 030)
- 1. B&WCC has re eived 21 pieces of random length 1" Sch 160 Class 1 pipe.
The 1" Sch 160 pipe was received under two heat numbers (462640) & (483629). 17 pieces were received under (462640) and 4 pieces under (483629). Spool piece 1-4 is 1" Sch 160 and marked (462640). All stock was inventoried and quantities verified quanity and heat num-bers doubic check therefore accept spool 1-4 as is.
- 2. See copy of RIR 344.
B. Field Bending (Sequence 045)
- 1. QC to inspect the three field bends in spool 1-4 as listed in se-quence 045 of FCP 180.
,- n 90007177
.T
{ . ow cossrauction co,.inny
- ~
2 scu icoNT* TYPE Og "[p, f" SCH 160 HT
- TYPE sTo2 AGE U f
20 - 2 % 4G3726 %.l'd L V--
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c >. . 1
! 8 - 7 %. 483 css n. 3m sn 4 20-Iy/a n ,,
2 18-2F2 " 5 22- 45/a " " 3 18-SX~ " " __ x 6 21-10 3'a 483G2? " 4 2.1 - 73/g " " 7 22-I% 4G2c.40 - 5 17- 3*/4 " " 8 22-1 " " c 18-7 a " S 21- 9 3's. " " l 7 ) 8 - 8 73 " " 10 19.-7F- " 1Y m 8 18-14 " " 8 483G2.9 h r.') 11 2.1- 8 V2 4G2G40 " ga 9 19 - I Vz. " " v 12 20-0 /8 483G29 " lo 18-3 " " 13 21- 7 % 4G2G40 " t 18W 5/g " " 3 " 14 Zl- 8 Va " " l 1 2.1 - 3 /s " 15 21 - 9 M " " 13 20-6 % " "
' 3 "
IG 20-10 4 48362.9 14 18- 534 - " 17 2o-7 -Fa 4G2G40 " 15 17 - 3 M " " 18 21-5 % " a It, 18- 2 7s 19 21-5 V8 17 18 - 7 P2 " " 20 21 - 9 M " 18 19 -1 " " 2.1 21- 11 A 19 18- 7 M.
/
18 EA. "h 3A IcA G2 2H HEX MUTS 7ex. 1 " 6 LOBE VALv. E l" CC A-Y68-PR[Ae lE2. scH ILO HT
- TYPE s~
sA- Bo." M-l2c)-A ITEvt 2.3 % 0 5 11 1 24- 3'/8 435653 me.siz 3tt A 24-3re " " Cj 90007178 i
- RlR* 344 uct 3 or 3 -
,,....w.. .
TC$.YM ~ s, , 2 sor.-
- y,g..
',%.' ; ' { B ABCOCK & WILCOX S&W CONSTRUCTION COMPANY i
p3gg I OF # d'iI'
- .s.y REPORT OF NONCONFORMITY l
- 2. UNIT NUM9ER 3. D AT E 4. IT EM NAYE 5. I TEM NLM9ER
# 9 NUMBER
- Spool 7-3 &
e2.L238 2 11-10-79 Spool Assy. Sponi 16-17 l [ VENDOR / MANUFACTURER 7. OlSCOVERED CURING B. REJECT TAG NUM6ER 9. PROCEDURE NLYSER O R ECCIVING OTEST 9-QPP-102 Babcock & WilcOx C. Ca YJ CON ST. . 344 & 345 FCP 175 l
- 10. SPECIFICATION NUMBER 11. OR AWING NUMBER 12. PHIOR REPORT OF NCNCONFCRMITY# l N/A FSK-M-2CCA-48-1 None !
- 13. DESCRIPTION OF NONCONFORYlTV N"# #'M A't" lino designated 2CCA-4S is to be fabricated as a nub-Assembly in FCP 175 for Unit 2. During fabrication for the two spools above, seq. 030 &
Seq. 080 were bypassed, this is a violation of 9QPP102. W I(TED P/ 15. V E RI F I E D Uf % COeHEMiVE ACT;'A nECWhED
\ l b ( $ f0 D < ifuA h l' W f gyg 9no l
NAME CATE NAME DATE
- 17. REPORTABLE DEFICIENCY IN ACCOROANCE WITH 10 CFR SO SS (e) ./
q '/ OYa .N # D -' " O ' b ~' FIELD PROJECT"EPIGINEER DATE I
- 18. RECOMMENDED OISPOSITION: b'A OREWORK O RE PAIR OREPLACE ORETURN O ACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDEO 0;SPOSITION fNSTRUCTIONS n/A
?b/
FIELD'PROJECY ENGINEER HDATE - 2/P/ : l l
- 20. ACTUAL OISPOSITION: OREWORK @R E PAIR OREPLACE ORETURN CACCEPT AS is l l
- 21. DISPOSITION INSTRUCTIONS See Attachment /
g'- . .. p_,.s //-Z/ ~ lh' FIELD PROJECT ENGINEER OATE l
- 22. APPROVALS M 23. ANI REVIEW ew roc A'A/ ,y //-2 4 4 9 OTNeR Sl5N ATURE DATE SIGNATURE DATE _ _ ,
OWNER / AGENT OTHER SIGN ATURE DATE SIGN ATURE DATE SIGN ATURE DATE
- 24. DISPOSITION COMPLETED 25. DISPOSITICN VERIFICATION OACCEPTA9LE OUNACCEPTAELE NAVE DATE NAME DATF_ REPORT OF NCNCONFOR%TY
- 25. CO; REC TIVE Ar ION A meeting will be held with all superintendents regarding the woding Of the FCP, skipping, traceability, sequerces, and QC witness points.
90037179
%w -+%A FIELO PROJECT ANAGER nlu!6
/ C A T f.
- 27. NONCONFORMITY CLOSED F! ELD QUAllTY CCNTROL SUPV. DATE SECUENTI AL NU*.tBER O_ }{
V l
' BABCOCK & WILCOX g eaw CONSTRUCTION COMPANY PAGE OF b i
REPORT OF NONCONFORMITY DNUMBER UNIT NUMBER oATE REPORT OF NONCONFORMITY # CL-238 2 11-20-79 1691 A. Material Identification (Sequence 030) l 1 1
- 1. B&WCC has received 19 pieces of randem length 3/4" Sch 160 Class 1 pipe. l All 19 pieces were received under one head number (483095). Spool piece 7-8 is 3/4" Sch 160 and marked 483095. All stock was inventoried and quantities verified. Quanity and heat numbers double check therefore accept spool 7-8 as is.
- 2. E6WCC has received 21 pieces of random length 1" Sch 160 Class 1 pipe.
The 1" Sch 160 pipe was received under two heat nurnbers (462640) & (483629). 17 pieces were received under (462640) and 4 pieces under (483629). Spool piece 16-17 is 1" Sch 160 and marked (462640) all stock was inventoried and quanitities verified. Quanity and heat numbers double check there-fore accept spool 16-17 as is.
- 3. See attached copy of RIR 344.
B. Weld 7 & 8 are tacked for fit-up (sequence 080) e
- 1. Crind tack welds loose. Do not gouge base metal.
- 2. NDE examine valve and pipe ends in accordance with 9-PT-103.
- 3. Fit-up and reweld welds 7 & 8 in accordance with sequences 080, 90, 120 and weld repair data sheets of FCP 175.
C. Welds 16 & 17 are complete (sequence 080)
- 1. NDE examine in accordance with 9-RT-100 to verify 1/16" gap at socket welds.
1 90007180
.1
- - un uvv ctcr.: T,1n'GUA
j , GOW CONSTRUCTION COMPANY
/ J' p
/ 2' scu 16,0 WT
- TYPE Tgj E l" SCH 160 HT ** TYPE stoCAC3E LE ,
/ 2o-2W4 4G372(oN.'$i[ .LL. I 21- OV8 ~i V
( - 4G2.G40 T7 N 2 22- 17e " " '
- l. h"scHsco HT
- TYPE 3 22-478 " "
1 I 8 - 7 %. 483ces- $'.N 4 20-!/s # " " 2 te -2 F2 " " 5 22-4 % " " i l 3 18 -5 Pz. " " x G 21-10 % 483G29 " ! 4 2.1 - 73/8 " " 7 22.-l% 4G2640 - 5 17- 3 % " " 8 22-1 " " c ig-7 - " c) 21 "# 3 " " 7 18- 8 7s " ' tO 19-7Fe 483G29 " M'E$; , 8 18-1% " " ll 2.l - 8V2 4G2G40 " ""
- 2 9 19 - 1.V. 2 v 12 20-0 /8 483G29 "
10 18-3 " 13 21- 7 % 4G,2G40 " "
^! l 8 ' ~7 /g 14 21 - 8 Va " "
(2 2. ! - 33/s " " 15 21 - 9 M a 20-6 % " . 13 s IG ZO-lO M 483629 " 14 18- 5 % * " 17 20-7 iVa 4G2G40 " 15 17 - 3 M " " 18 21- 5 % a 1/o 18- 2 78 " " 19 21 -5 V8 17 18 - 7 F2 " 20 21- 9 % " " 18 19 -I " " 21 21 - ll N " " 19 18 - 7 Vz 18 eA. "h 5A tcA G2 2.H H E X .bJ UT.5 (ex. 1" stose. vat.ve 1 ' cc A- v68- PR /A JPz scatc0 HT
- TYPE eo.* M-129-A ITEvt 2.3 5/9 0.5 11 sA- '-
1 14- 3'/8 435(,53 me_siz m 2 z4 - 378 " " _ y 90007181
. RlR$344 nce 3 or 3
M N GA8 COCK a WILCOX PAGC 1 OF 2 6&W CONSTRUCTION COMPANY REPORT OF NONCONFORMITY
, JO5 Nur.eEn 2. UNIT NUMdER 3.DATE 4. ITCM N AME 5. ITEM NUM3ER UL-238 #1 11-12-79 RCP "otor t!Ount IP51C VENDOR 'M A NUF ACTURER 7. DISCOVERED OURING S. HEJECT TAG NUMBEn 9. PROCEOURE NUMSE't Byron Jackson o OT Sr j
[lN 34 6 FCP 67 4 10. SPECIFICA flON NUMBER 11. OR AWING NvMa=H 12. PPIOR REPORT OF NONCCNFORMITYA ! N/A IF7623 Rev. K IMA
- 13. DESCRIPTION OF NONCONFORMITY A pitted area is present on the botte, flange of the motor mount, located within the outside casket seating surface area. See attached sketch for details.
- 14. PEPORTED BY 15. VERIFIEO BY 16. CORRECTIVE ACTiGN REQUiHEO NAME
/% _ /b f If M [-/.2 - 2f OYES bNO DATE NAME DATE ,7
- 17. REPORTABLE DEFICIENCY IN ACCOROANCE WITH 10 CFR 50.55 (e) /
d ) .' L OYES NO
'Y' .2 . sn FIELO PROJECi EDINEER
//- /2-7f DATE
- 10. RECOMMENDED OlSPOSITION: ON 'A OREWOax O REPAIR OREPLACE ORETURN DACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDEO Ol5 POSITION INSTRUCTIONS
{"'j'endor to supply disposition '
/
HJ - is //- M FIELO PROJECT ENGINEER DATE
- 20. ACTU AL DISPOSITION: OREwCRK OREPAIR OREPLACE ORETURN O ACCEPT AS IS
- 21. OlSPOSITION INSTRUCTIONS 4
+
FIELO PROJECT ENGINEER DATE
- 22. APPROVALS
- 23. AN! REVIEW 8'tW FQC OTHER SIGN ATURE DATC SIGN ATURE OATE OWNER /AGEN T OTHER SIGN ATURE UATE SIGNATURE DATE SIGN ATURE DATE
- 24. DISPOSITION COMPLETEO 25. DISPOSITION VERIFICATION OACCEPTABLE Ous sCCEPTAEL E NAME DATE NAME DATE REPORT OF NONCONFOR*.ilTY 3
- 25. CORRECTIVE ACTION o
G' 90007182 FIELO PROJECT f4ANAGER OATE U. NONCONFORMITY CLOSED flELO CUALITY CONTROL SUPV. DATE SECUFNTIAL NUMSER 0, q q g .) wm m.u :,La wJ .ssur a ---- ----- - - - - - - - ' ' - ---
- - - . . . . - ._..._......_..,___mm-_mm....
,ar BABCOCK & WILCOX
*" ~ + .F~ -
(" BaW CONSTRUCTION COMPANY /m PAGE 2 OF %
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O r' . REPORT OF NONCONFORMITY .hy/?bf 4 UMeER UNIT NUMBER /4"/ DATE REPORT OF NOt4 CON FORMITY ,1 Wz z. zys '. /P M 7,_ ,g, 7ep .g qg r r noroe .=m un l f , d a 3-1.S~ g,ye4 Area ,. - a: l
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90007183 . 3..
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._ _ _ _ __. ._ __ __ ..._m. ~ l
.d BAGCOCK & WILCOX 88W CCNSTRUCTION COMPANY -'
PAGE 1 OF REPORT OF NONCONFORMITY JOB NUMBER 2. UNIT NUMBER 3. DA TE 4. ITEM N AVE 5. ITEM NUM9ER
"-CL-238 1 l}-13-79 Spool Sub Assy. 1-CCA-013-603-01-0
- 6. VENDOR /M ANUFACTURER 7. DISCOVERED OURING 8. REJECT TAG NUMGER 9. PRCCECURE NLY2ER U"
ITT Crinnell CC 348 9QPP115 FCP #20
- 10. SPECIFICATION NUMBER 11. CRAWING NUMBER 12. PRICH REPCRT OF NONCONFOftMITY4 N/A M603 Sheet 1 1679
- 13. DESCRIPTION OF NONCONFORYlTY Reject Tag #329 and a caution tag are attached to the referenced spool piece. Caution tag prohibits tacking or welding.
At field weld #6, fitting blocks have been welded to the spool 5 nozzle; at field weld #5 fit up has been made, root weld completed & remainder of weld is approx. 50% complete. A.This is a violation of B&WCC tagging procedure, number 9QPP115. E ~O ITE B/ 15. VERIF :D SY % CORRECTIVE ACTION RECulHEO f( ,
~
Al 1 ' e %d 8 /D )I NAME DATE ' NAME CATE Y Cs ONO
- 17. REPORTA8LE DEFICIENCY IN ACCORDANCE WITH 10 CFR 50.SS (e)
O YES NO " s
^ ~
FIELO PROJECT ENGINEER DATE
- 18. RECOMMENDED 01SPOSITION: 1/A OREWORK OREPAIR OREPLACE O RETU <N O ACCEPT A$ lS
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENCEO DISPOSITION INSTRUCTIONS
~
FIELO P'ROJE6T' ENGINEER
/4 //-27-7f CATE '
- 20. ACTUAL OlS' POSITION: OREWORK OREPAIR OREPLACE ORETURN ACCEPT AS IS
- 21. DISPOSITION f NSTRUCTIONS Accept as is *
[ Disposition will be on NCR 1679 .
/,. , 1/w //-DATE Elff FlhLD PkOJE6T' ENGINEER
- 22. APPROVALS ,/-
- 23. ANI REVIEW 88W FOC k M MVM //d M OTHER SIGNATURE DATE SIGNATURE DATE OwNEMAGENT OTHER SIGN ATURE DATE SIGNATURE DATE SIGNATURE DATE
- 24. DISPOSITION COMPLETED 25. DISPOSITION VERIFICATION OACCEPTABLE. OUNACCEPTAGLE NAME DATE
- N AME DATE REPORT CF NONCONFCRMITY '
- 25. CORRECTIVE ACTION S&W tagging sequence procedure 9-QPP-115 will be the topic of discussion at the weekly " Safety & Quality Control" meeting. The proper use of caution tags will be emphasized. A meeting will also be held with all Superintendants.
T O v m. AA AsN FIELO PROJEC* MANAGER OATEj
- 27. NONCONFORMITY CLOSED FIELD QUALITY CONTROL SUPV. DATE SEQUCNTIAL NUMBER jg
Eyf,' w
-t SAecock 5 elitcox i
l PAGE 1 OF 2 l asw CONSTRuC T cN CO.eg ANy REPORT OF fl0NCCtlFORMITY [00 NUMBER l
- 2. UNIT NUM3ER 3.CATE . i;cp N/.ME S. ITEM NUM3ER C L-2 38 1 11-23-79 f tO t o r .'!Ou n t IPSID
- 6. VENDOR 'M ANUF ACTURER 7. Of'COVFPIO CURING 3 ,) r . 7 ; , f g g q 9. PROCECURE NW lE7 O RECEIVING OTEST Byron Jackson c1CONST.
349 Seq. 030
)/ 10. SPECIFICATION NUMBER 11. OR AWING NUMBER I 12. FRIOR REPORT CF NONCONFORMITY:
N/A 1F7623 Rev. K I N/A l 13. DESCRIPTICN OF NONCONFORMITY Pitted area is present on the botte a f1=;;e Of rhu Motor tivor.L 102ated wit.hin the Outer gasket seating Surface area. See attached sketch f Or dt tails.
- 14. PE PORTED BY
- 15. VERIFIED SY , , 3. COW ECTIV2 ACT M FliCUM EO
_A ( e /[2S-79 /b g? //- M-) Y gyc3 gno NAME DATE NAME ' CATE
- 17. REPORTABLE DEFICIENCY IN ACCORCANCE WITH to CFR S0.55 (e) c O YCS NO
'/
-s f' W FIELO PROJECT ENGlNEER b '
DATE
- 18. RECOMMENDEO DISPOSITION: QN/A ORewCR4 G REPAIR O R E PL ACC ORETuRN O ACCEPT AS IS I 11 TECHNICAL JUSTIFICATION /OR RECCMVENOEO DISPCSITICN INSTRUCTIONS
} G,,
s
%./
FIELO PROJECT ENGsNCER DATE
- 20. ACTU AL DISPOSITICN: OREWORK O PEPAla OREPLACE ORcTuRN O ACCEPT AS IS l
- 21. DISPC5l TION INSTRUCTICNS
\
l l l l l l FIELO PROJECT ENG;NEER DATE
- 22. APPROVALS
- 23. ANI REVIEW BSW FCC OTHER SIGN ATURE , OATE SIGNATURE OATE CWNER/AGEN T OTH ER SIGN ATURE DATE SIGN ATURE DATE SIGNATURE DATE
- 24. DISPCSITION COMPLETED 25. DISPOSITICN VERIF CATION OACCEPTA9LE OuNACCEPTABLE NAME DATE NAME DATE R ORT CF NCNCCNFORWTY #
- 25. C09RCCTIVE ACTION l
> 90007185 l I
FIELD FROJECT '.iAN AGER DATE
- 77. NONCONFORMtTY CLOSED 1 FIELO CUALITY CONTRCL SUPV. DATE SEQUE'ITIAL NUMBER
. y- - _.
O _ qqgj
[* BAHCOCK a WILCOX I 0 DSW CONSTRUCTION C.OMPANY PACE OF I REPORT OF NONCONFOR141TY l ! l
., tJ UM B ER UNIT f40MaER DATE REPORT OF NONCONFORM6TY 4 ,
--C t *2 35 6 // 79 ,/694 ,
S,*c:;rct/ - 4 k-I ' sere : axa.,sa,
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Y Mt2 DABCOCK & WILCOX MEPORT OF NONCONFORMIT e c saw CONSTRUCTION COMPANY ,
$YSTEM OR PART N AME JOB N O. DATE
. : Reactor Coolant Piping 2 CL-238 '
3 2-6-79 DR AWING VIOLATED & REV. VENDOR NAME REJECT TAG NOS. 4 151873E, Rev. I s B&W s 139 8 PROC / SPEC. VIOLATED P.O. N O. PART NO. SYSTEM DESIGNATION o Unit #1 ' J 7 FCP #43, Rev. O a M1.9 9 B-4 0-2 013-5 0-1 to Renetor' coolant
$ CORRECTIVE ACTION REQUIRED REPORTEDDY /
$ 11 O YES C NO 12 J. W. Rh einh a rd t / ->
o CONOlTION DETAILS j Mk. No. A-46 nOz;:le weld prep was found damaged during receive and inspect of g the part. O I v (See sketch for specific damage). E E 13 CONO! TION DETAILS VERIFIED OY D!SPOSITION REQUESTED FRCM
# / $8&W CONSTRUCT ON O 14 SU PV b OATE-
~
15 OY W DATE b~ REPORTABILITY PER 10 CFR 50.55 (S) IS OREPORTABLE ENON-REPORTABLE BY / * *o - A &CM OATE $~N N N DISPOSITION INSTRUCTIONS ACTION
$ OACCEPT AS IS CSCRAP OREWORK ORETURN TO VENDOR W
=
E Grind weld prep as necessary to remove damaged metal and to prepare joint 9
"g for fit-up.
7//3/79 N.NM. Inspec t ground area per 9-PT-102. /7 Aupf / pen # #d3M6h //09-79 d Remove indications by grinding and clear %per 9-PT-102. f A,/h' N d M-M -7 7 0 i ! y 17 U 0:SPOSITION APPROVEO BY OtSPOSITION DETAILS BY A o B&W QC SUPV. - DATE to ;f/c<) (%ff? h,"( b B&W FPE , [- OTHER N2blI5d" [eA DATE 2. -f2 -7f OATE L // N P7 ACTION COMPLETED gap 4 OTHER DATE 20 BY M NM" OATE //~'1 E '"2 I g REWORK INSPECTION QTtEWORK COMPLETED-INSPECTION PERFORMED CREWORK COMPLETED-4NSPECTION PERFORMEO . g AND REWORK ACCEPTABLE AND REWORr( NOT ACCEPTABLE 21 sy EI OATE I~ ~ C. C NFCPMITY 3C NON CONFORWTY CLOSED
//
O B&W CC SUPV. M hM OATE O'[ 9 7? CORRECTIVE ACTICN DESCRIPTION h o 90007187 n5 01m
$ tJ FIELO PROJECT MAN AGER ea 23 j , ANI ACCEPTANCE g p,. -
DATE 2'3 3'77 SCQUENTIAL NUMBER 4g.
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i 90007188 e
. . i DADCOCK & WILCOX 7 318091 [c BSW CCNSTRUCTION COMPANY MACHET!C PARTICLE & LICulD PEN 5ThANT INsPECTicH REPORT f MAGNETIC PARTICLE REPORT WELD t1 UMBER DATE _. .
JOB MBER M.T. PROC EDU R E NUMBER' SYSTEM NUM SEQ. NUMBER _ F.C.P. N UM B E R , WELD REPAIR BF$R MATERI AL INSPECTED SURFACE CONDITIONy- APPLICABLE CODE lNSPECTIOM EVEL O ASM E I O RcOT O riNAL O weto O AswEto:[ O ASME Ill y O ASME Vill O PARTI AL O REPAIR O BASE METAL 0 RouNo 0 03i.1 O MACHfNEO O OTsER EX AMIN ATION EQU1PMENT CURRENT 1.t E TH O D - s PARTICLE 0 rLouaESCENr O A.C. O o.C. "
- M% Oe O o.C. RECTiriEo Mooeb O Y-5 YpKi O DRY SERF AL tJUM'cER GRAY AMPERES O ACCcPT O R EJ ECT CCMMENTS:
V INSPECTOR CERTIFIED LEVEL L! QUID PENETRANT REPORT J 03 N UMBER __ d-M N WELO NUMBER > OATE //-2 7- 77
- SYSTEM NUM9ER d f Ed rf ./d L.P. PRCCEDURE nut 49ER /dO WELD REPAIR NUM9ER SEO. NUMBER / _ F.C.P. NUMBER [ N/
INSPECTION LEVEL ' SU'tFACE CONDITION APPL l CABLE CODE l M ATERI AL (MSPECTED Omi O Reor O rrNat O wELo O ASwELoeo O ASM E Ill ASME Vill O' PARTIAL O REPAIR O DASE METAL @ GROUND O B 31 t S lGe.lc frtf TYPE 3 C M ACHINEo CoTsER
#g PRE DEVELOP DEVELOPER POST EXAM.
PRE EXAM. PENTRAH7 CLEAN APPLICATION CLEANING CLEANING APPLICATICH OSPRAY OSPRAy h CLOTH '#!PE OoUST Onw OcRuss 0TOwELw:e5 gsPRAy
$ w!PE DATCH NO. D/ON DATCH NO. M97 S SCLVENT WIPE BATCH NO. 7FM73 SCLVENT W.PE DWELL TIME /dMY/ - BATCHtJO. N Ud/U OATCH NO.EN/k
[Aph. DEV. TIME //)p/ OfW TIME ORY TIME [N'M_ 3 ACCEPT O REJECT TEMPERATURE GACE NUMBER C///M EN coMM ENTS: / /
@ ' # ' I f ' Y,f 90007189 INSPECTCH M CERTir!F.O LEVEL M SEQUEM7 tit r;UM3ER N/A = NOT APPLICABLE No 030066,
] c. '., \/
, Mi '[ SABCOCK 5 WILCOX '
p3cg 1 og 2
* ..
- Oh h CONSTRUCT:CN CC'dP ANY b
i . REPORT OF NCNCCNFORMITY A*;y. r.:ArE t i:ca a ve -7_
- i. ;c-; .,uveER 2. u ur wvna j-- CL 23d #2 8-13-79 . FEED'. UTER llEADERS y3_gw}w_ y 33_t3jgtj-55-1
.k 3. DEJgCT T AG NuvsEa 3. PACCCCUSE WM9(.R , g': 5. VENDOW M ANUF ACTUWER 7. CitCOVERED OvuiNG
- e O R EC ElviNG Q TEST W-M c :ONST. 525
$ Babcock & Wilcox
- 12. PRIOR REPORT OF NONCONFORMATY Y lo. SPECIFIC ATICN huvaER 11. OR AWING t.UMSER 143023E, Rev. 12 n/a
{ n/a [ i s. cEs:R'PTIGN OC N ONCON F O:MI TY r The cutouts on the EtK-130 support plates have been cut oversized. See Attached Chart. t >i (4 r4 Poa EO y J. Rheinharde 15. vcR;FIED sy A. G. sbworth Sr. 16. COWPECTIVE ACTION REQUIRED k p 7-/j-79 tu. - d -I_ 5 7 9 , ,_ CYES Oc NAME DATC 'l NAME , DATE
- 17. REPORTA9LE DEFICIENCY IN ACCORDANCE WITH 10 CFR 50.55 (e) ['
/N" O YE$ GNO -
# FiELO MOJICbENGINEER DATE
- 18. RECOMMENDEO OlSPOSITION: ON/A OREWORK O REPAIR OREPLACE ORETURN EACCEPT AS IS
- 19. TECHNICAL JUST!FICATION/OR RECOMMENDEO OtSPOSITION INSTRJCTIONS
~
Accept as is. Vendor to approve disposition. ) 2 *m 0 0_b ? ' FIELO PRDJECT ENG NEER DATE
- 20. ACTUAL DISPOSITION: OREWORK O REPAfR OREPLA;E 09ETURN CCEPT AS 15
- 21. DISPOSITION INSTRUCTIONS See SPR 98 Accept as is $o t' -
im }O-/7 77 FIELO PR'OJ5CT ENGINEER DATE WF y /O-/7-)/ OTHER SIGSA q.' OA E SIGNATURE OATE W /.f k" /
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OWNER AGENTbTpFE [, d +((' 7'w /d [ ; DATE/
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OTHER SIGNATtyE SIGN ATURE D' ATE SIGN ATURE DATE
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- f. , ,1 i) . ? _r -' 6
//-f ~) Q REPORT OF NONOCNFO t%TY
- NAME DATE NAME OATE
- 25. CORPEC TiVE ACTION All Superintendants will be instructed on the necessity 90007190 Of meeting drawing requirements.
\1.%J. bn- toI]jcy FIELD PROJEbT MANAGER D A trE A
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- 27. NONCONFORMITY CLOSED
'FIELO OUAll' Y T CON TROL'SUP'/. OATE SECUENT! AL NUMBER 0, g}g
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BA000CK & WILCOX k. 3; /. Daw CONSTRUCTION CdMPANY [ PAGE b OF 8
'? e 7 REPORT OF NONCONFOR!4 TTY , ' .- . ..' UNIT NU!ABER DATE REPORT OF NONCCNFOAMITY s
- i. z38 2. 8-l3-79 I G A-G O .D. SYtA. GEN.
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y REPORT OF NONCONFORMITY J 1.JOuNuvesa I unit NuvaEa 3.04Tc l .l. I rE.1 N Aue S.ITeu NuusEn li- CL 238 02 8-14-79 see below {EACTORCOOLANTPIPE
- 6. VENDOR 'M ANUF ACTURER 7. DISCOVEREO CUR lNG 9. REJECT TAG NUM9ER 9. PetCCCOU4E NuvaER
'i a RECElvlNG artST 301, 302, 303, 304, 76, 84, 85, 86, 92'
( B &'J tit . Vernon cCCNST. 305, 306, 307, 308 99, 100, 101.
.d 10. SPECIFICATICN NUM9ER 11. O'R AhiNG NU'J9ER 12. PRIOR REPORT OF NONCONFORYtwa ! 9-HT-102, Rev. 6 150177E, Rev. 8 n/a
- 13. DEscolpTIO*l OF NoNCONFOAMITY
, J olation of 1/8 inch maximum depth requirement for cavities of removed peened thermocouples as stated in 9-HT-102 paragraph 9.4. The attached sketches show the TC areas involved (circled items) for welds 4-1, 4-2, 4-3, 4-4, 5-1, 5-2, 5-3, and 5-4. 1
- 14. HEPORTED 6 A. C. Ashworth, Sr, 15. VERIFIED BY A. C. shworth, Sr. 16. COMRECTIVE ACTION REQUIRED l
- fib Y , 7-/V-79 N'Wh , P'-t 4- 7?
NAME DATE N AM E DATE
- 17. REPORTABLE DEFICIENCY IN ACCOROANCE Wim 10 CFR 50.55 (e)
'. if - r
~' ~
'FI' ELD'PROJE(T ENGINEER DATE
- 18. RECOMMENDED clSPOSITION: ON/A OREWORK OREPAIR OREPLACE O RETURN Q ACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDED DISPOSITION INSTRUCTIONS s-Accept as is.
Vendor to approve disposition. *
$ pipj/ ud~ ~47 -2/-7f
' ' FIELD P,DJECT ENGINEER DATE 2o. ACTU AL DISPOSITICN: OREWORK OREPAIR O REPLACE ORETURN CEPT AS IS
- 21. oiSPOSITION INSTRUCTIONS See SPR 103 All cavities were LT examined and found acceptable on, referenced field construction ocedures 76, S4,85, E6,9 2,99,100 & 101 p [ .g [ - j,_. p 'y, FIELD PROJECT'ENG!NEER oATE B F *)* Y OTHER p7 OWNE R 'AG T N 70THER SIGN ATURE DATE SIGNATURE DATE
- 24. C'5D^$,T C~ ETCO 25. O: POSi ON VERIFICATIO'l ACCEPTA9LE
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.a, //-T' '"l, l .d':n .,r //-9 O-7 OUNACCEPTASLE
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- 23. CC tRECTIVE ACTION Field Construction Procedures have been revised to delete approximately 75% of the holes l necessary for thermocouples by going to ucided connections, a
Superintendants will be advised as to the necessity of meeting the requirements set forth in the FCP's, 7/
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- FIELD PROJEd.T MANAGE /t
- v. ONCON,c ~,w CLo m gg FIELO QUALITY CONTRCL SupV.
,,- % 90007193 DATE s.
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- 4. ,
F. - REFORT OF HONCCNFCRMITY . {~N
- k' ' O. JOd NUwSER 2. U*elT N %*'Bh 4 J.04TE 4.170 NWQfdk e-u p 5 IIW NWW J C L-238 2 10-16-79 Purification 404-2-002 k 6. VENcca w ANUF ACTudEH 7. D&.GVEAEO CUNING 9. HERCT TAG NW3ER 9. P90CECUAE %9 BER Darling valve Company aTEST 8.Q:y's 454 FCP 42
.g 10. SPECIFIC ATION P. UMBER 1.1. OR AhlNG NUMBER 12. PRIOR REPORT OF NONCONFORMITY 2 y Dwg. 604 Sh. 2 Dwg. 604 Sh. 2 N/A [ 3. OEsCRIPTION OF NONCONFORMITY
.. Valve 2h"-ACA-SCK-LPV 404-2-002 in 2CCA-11 will not open.
} Valve is welded to pipe on inlet end only.
- l
- 14. REPORTED Oy 15. VER:FIED BY IG. CORRECTIVE ACTION RECulPEO
, E or lO 'l& ?? lL) - AW l0*fG ')? Qygg NAME DATE 'NAME* , ,CATE 17, REPORTA8LE DEFICIENCY IN ACCORCANCE WITH 10 CFR 50.55 , (el
'M \
O Y ES JO klELd PROJECT ENGINEER
' ~
Y DATE
- 18. RECOMMENDED OISPOSITION: ON'A OREWORK O REPAlR OREPLACE ORETURN O ACCEPT AS IS
- 19. TECHNICAL JUSTIFICATION OR RECOWAENDED DISPOSITION INSTRUCTIONS
/
Owner / Agent to supply disposition " W. & AH 7-7f FIELO PROJECT ENG:NEER DATE
- 20. ACTUAL OfSPOSITICN: O REWORK O REPAIR OREPLACE ORETURN ' ACCEPT AS IS
- 21. DISPOSITION INSTRUCTIONS See SPR 201 This condition is not a nonCOnformance. .
QC to Clear NCR. b
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*L*!l FIELO PROJECTYNGINEER 21 APPROVALS 23. ANI RCVIEW B&W FCC . b F[ AN/ //* 2O @ OTHER g /
SIGN A * $ OWN ER ' AGENT /
- f. fDATd/ ER SIGNATURE DATE d [/Yb(
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C#l E SIGNATURE DATE SIGNATURE DATE
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,7 ACCEPTAGLE REPORT OF NONCONFORMITY
- OUNACCEPTABLE DATE NAME ,
CATE /
- 23. CORRECTIVE ACTION 90007203 FIELO PROJECT YANAGER DATE
- 27. NONCONFORMtTY CLOSED ff 7
F! ELD CUALITY CCNTROL SUPV. DATE
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SEQUENTIAL NUMBER 0, g}}
- . . . . - . . . . . . . _ _ _ . . . . . . . . i
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- 6. -04 (s .; 2 l
- Make-up and purification systera 4/F2- . 2 h"-2CC A-11
! . : (FCP
.,..4 2 ) : ;'
.i : ! RESPONSE DATc
$l. PREPARED BY: , ,
REQUESTED BY 10-24-79
.:F : -
1:- K.J. Vogel '
. /,
S h}. EXISTING CONDITION: See I:CR #1675 <: Valve 2h"..ACA. sci-LPV 404-2-002 in 2CCA-11.uill not open. - 7 Valve 'is welded to pipe 'on inlet end only. ,
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- IREQUESTED INFORMATION: . v ..
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9 Is it acceptable to continue installation of this valve? g .. .. . .. . .
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- f - .Yes hhe insfalledin of ems value, cart cca-lln a.e.. Th en-t Giap check ocJ ue., is desipeel lo capen uncleo only preshace l $ tuMI not open u.nde e rnscharaced rn e a. n ,s . Them.f=ve n;r 4 n o f. o. . honc.onfeemance . For far%er~ Mome.G cee v alve. rn e.s aa.t .
90007.204 - l' Reviewed by: bbhrk M 3/7/ Date m puse erepared by: h.h,ygd i Civil _])/h Bechtel Aor-M, u l-/) '
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a /, F .2 , DABCOCK a WILCOX DSW CONSTRUCTION COMDANY h pyg / e, [ REPORT OF NONCONFORMITY l 1.JO3Nuv3ER 2. UNIT NuvsER l 3.DATE 4. ITEM :Avi S. l T EM t.Uwj ER I CL-238 2 10-18-79 Steam Generator 2E513 l S. VENDOR /MANUF ACTURER 7. DISCOVERED DURING 0. ctEJECT TAG NUMBER 9. PROCECUPE NUMBER UN Mt. Vernon
" " " 327 FCP 142 ge , ,
f ,
-4 10. SPECIFICATION NUMSER 11. DR AWING NUMBER 12. PRIOR REPORT OF NONCONFORMITY: I f 1100540E Rev. O N/A l l
- 13. DESC9'PTION OF NONCONFORvlTY l Spotface on i'115 TSP has been nachined beyond tolerance. !
The correct dimension is 10t" + 1/8" The actual dimensi.on is 10 13/16". l l l
- 14. REPOR ED BY 15. VERIFIED BY 15. CORRECTIVE ACTION PEQUIRED
/d M '
f.. Mu 5AME
/>17-M DATE kJ he.maNAME l^@ OATE V ES ONO
- 17. REPORTABLE DEFICICNCY IN ACCORDANCE WITH 10 CFR 50.55 (e)
~
O YEs NO A , FIELD PROJEM ch. 4G NEER DATE
- 18. RECOMMENDED DISPOSITION: ON/A OREWORK O REPA!R OREPLACE EPT AS IS ORETURN
- 19. TECHNICAL JUSTIFICATION /OR RECOMMENDED DISPOSITION INSTRUCTIONS I Recommend to accept as is Vendor to approve disposition ( _
/ , A -twn. /0 DATE
~29- 7f FIELD P60)ECT ENGINEER
- 20. ACTUAL DISPOSITION: QREWORK O REPAIR OREPLACE ORETURN O ACCCPT AS 13
- 21. DISPOSmON INSTRUCTIONS See SPR 123-Verify minimum thickness is 6 3/8" and accept as is7if thickness is less than 6 3/8".
'" hen map and transmit information to NPGD for disposition, ,' /
t/ oj w r~ra-
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' //"!~ ll FIELD PROJECT ENGINEER DATE .
- 22. APPROVAL.S 23. pNI REVIEW" B&W FCC '# .b //'8 f OTHER N SIGNA 3E OWNERfAGENTl U .d.#k.j T h a y DAJE fl/ !270THER SIGNATURE DATE 7 4SIGNATUE Ih_ // /9
-W '/
SIGN ATURE DATE SIGN ATURE DATE
- 24. OPJPG6tTICIC 'PLE 25. S ON OuNACCEPTABLE M&V .
'/H1-79 , //~/3-79 M CCEPTAGLE REPORT OF NMCOWor%W #
NAME DATE NAME DATE
- 25. CORRECTIVE ACTION Superintendants will be advised as to the necessity of meeting the drawing requirements as set forth in the FCP.
90007205 h'
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f k Lc FC . ? i 3 *. 2, - 1 B ASCOCK S Wii.COX pggg i g, 1 Si d CON 5TaVC7;ON CCMP A'W I~*C Q R E P C R T C F .4 C N C C N F C R. ult Y g+ i, .co ower.u a u.it wwea LCATg A t iW %$eF. gP00g 5. cw w998 o il7I ~ CL-233 Con t si:::sen t JL 10-19-79 Sub Assembly ICCA-411;-,30N-I CC.\-01 4 -9 0 k ,33 at g a. m cca w.vr4CT.,ue.a 7. ex:vr.srO cupm t =E.eC T4G wwuta x oacCEcuuE wusen . W ,
.C aEc t rviwo c;EST FCP O g _ ZTT Crinnell C C:e.sT. 330 5 331 ~
9cPP 103 3: to. snCtricarlos stueca si.cua m c wueen :. Pmca acecaT cr sce.ccurenwrve -[ N/A .M603 Sheet i None { y is. cescamTio~ cr e~COnecawiv L No Documentation i.s available for review to support the above mentioned spool subassemblies. i i
? * . -. r (4 RFPOA C Sy 15. VERIFIED GY 15. CORREC TIVE ACTION REQUIREO V .~ Au NAME L01919 DATE brJAlt W u NAME to -t v-19 DA TE ORES O ~O
- 17. REPORTA8LE DEFICIENCY IN ACCOROANCE WITH 10 CFR 50.S5 (e)
O Yes NO f' '/ l' Ef FIELO PROJECT ENGINEER OATE
- 18. RECOfAMENCEO DISPCSITION: A OREWORK OPEPAIR OREPLACE ORETURN O ACCEPT AS IS
- 19. TECHNICAL JUSTIFICAT!ON/OR RECOMMENCEO DISPOSITICN INSTRUCT!ONS V
N/A .
/ . 6 MSO-Zf FIELO P'ROJE'CT ENGINEER DATE
- 20. ACTU AL CISPOSITION: O REWORK OFEPAIR OREPLACE 09ETURN O ACCEPT As iS
- 21. DISPOSITION INSTRUCTIONS Vendor to supply documentation.
QC to review documentation & receipt inspect to 9-QPP-108 FIELO PAOJECT ENGINEER
/-[ /dDATEJusf
- 22. APPROVALS 6 23. ANI REVIEW 86W FCC d M N d OY 7 OTHER SIGN AT' 3C . - , 4 OA*E SIGNATIJRE CATE #[ -
' "^
O !.' ' OWNER /AGEN T .
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j SIGN ATU R E D' ATE SIGN ATUPE DATE l OE. pitP S*TIO,N C d'PLETcO, 25. OlsjPO"lTION V Pp!C ATION OUNACCEPTABLE VIT NAME
.wh!' // 28 29 WCJ NAME
// 2tNf DATE kACCEPTAOLE E I " '" '
CATE 2s. COARECTIVE ACTION 90007208 FIELO F90)ECT MANAGER OATE
- 27. NONCONFORMITY CLOSEO .W /
5fFIELO (dCUAliTY bk2CDNTROL SUP/. // ,2 &77 DATE SEQUENTIAL NUMBER j @ ,g Q
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$i' NECEiviso aruT d336 FCP 4~7 p Byron-Jackson c:OssT.
~
e 2 to. SPscmiCATiCN NeueER t i. OR A.vlNG %MBER 12. FRIO9 REPCRT OF NONCONFCRulTY e y FS III IF 7623 Rev. K N/A , E 13. OE :amTiON OF NONCONFODWTY j ~ Heat Exchange assembly has five areas that have raised inetal due apparently to incomplete l machining. See attached Drawing. i l
- 14. RE POR TED 6 / 15. VERIFIED SY 16. CORRECTIVE ACTICN HECU AED sf .
' $ b'L.*ytf n ~.-,y( q NAME i 0-W DATC JC Nu NAME h-nn DATE a,a gua
- 17. REPORTAeLE DEFICIENCY IN ACCORDANCE WITH 10 CFR 50.55 (e)
Q y gg .o _ l, 2 5'N* FikLO PMJECT ENGINECR CATE
- 18. RECOMMENOEO DISPOSITION: fi/A OREWORK OREPAIR OREPLACE ORETURN OACCEPT AS l$
- 19. TECHNICAL JUSTlFICATION.'OR RECC.Y1AENDEO DISPOSITION INSTRUCTIONS Vendor to supply disposition. ,.,
%d- a ,~ !U -T5f FIELO PROJECT ENGINEER DATE
- 20. ACTU AL DISPOSITION: O REWOPrc O REPAlR OREPLACE ORETURN O ACCEPT AS IS
- 21. DISPOSITION INSTRUCTIONS See SPR 76 Crind and handress the five areas Only to blend smOO hly with the surrounding surfaces.
n f //l/ - f,$&. _ / fAL s FIELO PRC' JECT ENGINEER
/f' *" " f OATE
- 22. APPROVALS - 23. ANI REVIEW B&W FCC l Y t ik1I ll* $ Ul OTHER "
O h SIGN ATURE g,,
- f S:GNATURE DATE - ~ 2.
OWNER' AGENT [/5du}fMb.c. / ///'V yTHOATE f ER 'SlGNATUHE / OATE SIGN ATURE DATE SIGN ATURE DATE h"l) h / f, , ll N'? "l ' REPOP T OF NONCON FOR*.'lTY . NAME DATE NAME DATE 25 CORRECTIVE ACTION 90007209 l FIELO PROJECT MANAGER DATE
- 17. NONOONFOAMITY CLOSEO
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(. DABCOCK & WILCOX
~
'l i p' 3 esw coNsTaucTios coseany ,
- r. scs .# c r P, r REPORT OF NONCONFORMITY
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NONEONFORMANCE REPORT l
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m: L.e 1. d.idland Nuclear Plant N/A 21onitoring/ Testing M- =a# I28
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saeee.:=n/16/79
. a= \j.._,, ,jg.l,/ C G,gn ll-2 79 1
- 29. 7.u: a : .w:=Or, .c=::a=:.:r .L v2=u a=,
I
.. .,:,.-=.. = , . . c. .,m..=,
90007213
- c. . , . . . . . . c. . . ~ . _ . . . , . .
N/A
- u. zui.=u:. s:s. c:1. :e. :=i. : n. m. r war c=m.
CO.t:":3=,1, n. e.a w:a e . 7.:. ;x. u. , ,,;a, m. ; w. .c,: w,. , 3 J . .C. :=7. , . M/A N/A
- p. . c:=a u u: a .=.m.=a, U. IU. ;7 U 3 71!?. ?"i ?u :.' A
, ;J.
. . :--:. =e= =a , Q . .r_.m3 jn; ;;4 ; 4.: .,;, 3;, g a ~.
=c.c. a =, gn an::,nxu a=.eu=
wo. . ., . . ..
st N \ - Mb. PROJtiC TS, ihGIN E E AING _Ah3 CONST2UCTICN - -[ 2
/CoWi"
., c=;;ny NONCONFORMANCE REPORT
' " " " " " " ~ ' ' " ^^ * "'
N xs sna:. ma M- n 1 9. . , PROCESS COR RECTIVE ACTION m2 ~ cr 3 '\\
- n. u uu= cr
- u .w: mtsu ~
e m (1) - (2) Unknown, to be determined i } j n. x=A:. :.,;a: -' =ts > , a 2_ a u na wra t 21s ~,r.,:n n m. unimm m nm u n i r i i i i
\ < 4 p"*A .E;"'I3 T7L4:
! m= 0 ,-- 0 -O _ __._, 9
- ==2
. t. a .:::.. .c:una m au.:::s cA.
i l (1) - (2) Unknown, to be determined .
'd . a n-.** C% "U "3 *.C W O.3(3 ) CZ=c 3 3:4.ct '.L s :A= y cc c- :3, e
' 3.
4 ac cr is.c,..J .*A ctm.:s i l i 90007214 l I l l
*
- 3:3. P'74.10.C 24ll M2..- u lA3:; m,; ,;.wy,;;g, ,g 3 7 ,
%,% ' "l
,Q U, b ? PAGE 3 of 3, I 5 NCR SERIAL NO: M-01-4-9-120 \W 6#
' DATE: 11-2-79 # DATE OF REV: N/A FILE NO: 16.3.6
, 12. "AS IS" NONCONFOP24ING CONDITION VERSUS "AS REQUIRED" CONDITION WITH REFS: (Cont'd from Page 1) Specification C-88 Revision 1, Section '6. A.3 states in part, "Each individual well shall also be inspected by Contractor during inutallaticn in accordance with the following criteria. Af ter the initial 15 minutes of pumping, the effluent shall be tested for fines using a 1-liter Buchner Funnel." Contrary to this requirement, effluent has been sampled once from well valve number 303, 303A, 304, 305, 305A, 306, 307, 308, 308A, 309, 310, 310A, 311, 312, 312A, 313, 314, 314A, 315, 316, 317, 318, 318A, 319, 320, 321, 322, 324, i 325, 325A, 326, 326A and twice from 322A (10-12-79 and 10-17-79) and (1) Neither Field Inspection Report nor Project Quality Control Instruction have been used to document the dewatering well installation activities and the draf t Field ) Inspection Report to be used for documenting the dewatering well installation activities does not specifically call out the inspection activity above for the 33 wells installed to date (Note: QC has observed sampling of most of the wells and has notes on these, accordingly), (2) there is no approved procedure for the monitoring / testing for fines for the 34 well samples obtained to date. ;
- 13. QA RECOt4MENDATION FOR PART CA:
(Cont'd from Page 1) . (1) a. Implement a Field Inspection Report or Project Quality Control Instruction. b. Revise the draf t Field Inspection Report, if it is to be used, to include l specific inspection of the initial pumping. c. Review Specification C-88 for other inspection activities that may have been lef t out of the FIR and revise the FIR accordingly, if the FIR is to be used. d. Obtain Project Engineering's disposition as to the accepta'aility of the camples taken to date. (2) Obtain an approved procedure (s) for the monitoring / testing for fines prior to further monitoring / testing. 900072lj[
I l . . _ _ . . O Start Up S*/ stem: 1-PBA ['% C::::':::',2:3 . yn r-no;zc s. ::.sca.szaisc aso cess nuc :cw -
- .uAun assuaaucs ccpAwaen l
l [ C:::my MW:f ITU f CUnl
- 4. ru.=: w. 7. =x:- aa: mi tw 1_. cr _2.
- s. :::x:mv.:2 :.u: :w,
.. g 5f4-129 Midland 1AA0502 N-1 ~
m _ _ :caca, Termin* ion 1#1-79 S. u. ::s. cc.r xs 2. ai:n:.:.:. :r xs
' 3. g= a r.'s NA Bechtel Const & OC ^*
- .2. 4.s :s 2:.xar a cs wu .u.=,
Elev 614'-0" Aux illde fN.Y'.4 16.3.6 u .=:::= ._- =acm .r_ .mi s. a===:. :r . Drawing E-900, Rev 37 and the Inspection itecord for termination * ** 1AA0502 N-1 indicates the black .: cad shculd be terminated at wire No 1NK. LADreisbach Contrary to the above, the black lead of termination lAA0502 N-1 ' is terminated at wire No 3K. " " " ' WLBarclay JMilandia WRBird DBMiller TCCooke(2) WGMoring J LCorley JARutgers u, ,. ecu=.4 en .u: w LEDavis RASimanek RHe'rmeston DATaggart It is recommended that Construction determine the error and take SHHowell corrective action. It is further recommended that QC reinspect DRJohnson all activities on the Inspection Record.
- GSKeeley
- =r=i/r c.:=: =r.. s====r to C x: =:::rm I X l .
BWMa rgug110 m xx.s x.: ur s. :22:2 :.:cA=s 5 == e.r a::s :.m .ur.=,
=s l l xI x 1 % -
- u. :s. ~ a3r.w==. :2 iy i m , . r 2, w=> .2 = ~m, i
.s. :r:s x Arr=: .c: =so =s l X j o l I l 17. :s x m.u:2 7:2 :o.sNeh =8 L l m Iv l
- u. :s = me.u:.: m >u: r.. :s i I so l X l l u. :' =3, :A: 6 = :cr crx m 'r>
=. NA
= =s. .my :=rx s m'..NA
- u. x2 c:.rg7 - ni :s. .r-l ' # " * * * "'"~#@ "**
- N A l c_r m==) =2 11-16-79 i'- '-
j 5 r- ~-/: A=>
/~' A ./f k@
-s xx=.=1 a c:w .=:s u= ll- -j 25.
v.s a ::;;cs==r, .==(uca 5 ;:.vc== : A=>
/
- a. :u n;i..,::..:: i 2. e:1. u:r., c. ao m. -. . auf. . .s. e = : . u . : . .w . . . , .
...i...w....~
NA NA NA .
.m. sure:.=:. m. .;;=. ::.r. :::'. 1 ;.. s=.:r =:.cra=w. ;2 ra
- ~:=:.a i
- e. :2 <a . . :. m .
- u. en. :=>. i
- n. # u=.... = :.r.:.ca . r ""
l MA NA J. 84=4J ;* ?A1: "A . 3. ' t.: =:3r l*.
. C".. :r Za. =>. IC3 ?u: :. A ;9. f t . . ; ; _.., .7.*a :/ 4 . O;: J ..C.i C.;, ;:: ... 2 2 l J* . ; 4 ::.*.":.~01:
*=CIAl. A*: 4 siAA . .v 4 M 007: *~**
90007216
. -- . . . . - - . - _. ~ - . - . . . - , . . . . _ .. - - - - - ._. . _ . _ _
l l
.2 PROJECT 3. ENGINE!! AING ,AND CONSTAUC73CN -
g - CUALITY ASSURAuc2 CEP A ATM EN T b d. m". NONCONFORMANCg.c REPORT V UN PROCESS CCRRECTIVE ACTION
.m m m _ ,s-n u m r c: 2_ u 2
- n. u ma: u .u: ~ =us, To be determined. '
JP. deT. X KQ: '"!SJ, 2 A wg .":A A3cira 43 la c:;prl:C Jr i;.:r.. Krar.33= Ma i-- ' G;s
* .r
-J. r-- -
".1 7A".*=I2 a*1CPts CI32:3 ?"~ W wa a - wi -wa
- = 2
.u a n=,vc:A=3 .m v~ cA, It is recommended that termination crews be trained in the importance of the
' terminal block tabs that have wire numbers on them and/or the importance that each wire be terminated at the proper point.
It is further recommended that QC inspectors for terminations receive the same training and that periodic verification be made of Inspection Records in the field prior. to the Level II signature being placed on the record.
- L4. 73CC::$ C% 3 3 3.C3 3Y ::!c(3) ' 3 IIX. 4 a CA 2 "4xF*:=::3 e
90007217
- o). .%w CF . .sw *A El"".".*AO:3r
-*. 30. 2 IM. '.;MC M M2 .*0t'*_*J lA L. ; + "X.,;;O 1
- 3. .7c a .;p/.,,, as .g- ;, g, ,;;,
.(1 s) l .. ; iDVV A
O S ta r t Un Systeta: une gk.; FRcdc 3. INGlhE!AING ANO CON 373UCT!CN. (
- (C,c/,
.- , e=. m sii" NONCONFORMANCE REPORI ' " * ~ " " " ' ' """'"
l
- 5. m.,=: asi 7. - m , in: x, m 1e2
- 4. xx:mm:::s su: ws, Reactor Coolant .. :2"-D- ::oD - 1 "
Midland See Block 12 Pump Stud Nut "
- s. - -- m ai n. em. ecm. , ac.
*f?'-1-79 1
- u. ar.as:.:4. :: => 3. a= ci nr, ;
m , NA B&W NPCD
- u. u : cx=rr:a= c u s Containment #2 ** #N #7' 3 !
- u 1:::;;=::2 c::oc.:, a a,
- s. :s 2::re :5 . t On reactor coolant pump 2P-51D, the nut identified en the * * '
- Midland Baseline Inspection as 2P-51D-3 has a longitudinal CEMahaney indication that has been identified as a possible stress riser. ,
=n c::r::
1,'LBa rclay RWShope WRBird DATagga rt TCCooke(2) JLCorley LEDavis j
;a. a um _y zu u .,,
LADreisba<:h llave the indication evaluate,d by Byron-Jackson as a possible st[Itowell stress riser. ! (This has already been requested by CPCo Project CSKeeley Management in letter CSC-4545 dated 10/31/79. The response to that letter should be suf F f if ent to 4~' BWMarguglio
.zs=s/-e.m: ec. =nc:s n==:s I v I sn rs=:n sition this NCR.) DBMiller U+. m.s .scs Ut =3: :se.ts, t.:u=::s & ::ys er 3::,3 , :: Ary;. ;=,
=s l X } so l l One (1) tap attached to nut. .
- ,3. :s c - - a ::;:t== a . m g 9m g yg2.a..m. .u = 2 , m, All of the nuts are at the site,"therefore, no corrective action in 'the manufacturing, n rn, aqq f n .- nur antrinmen t is nossible,
- u. n x u?=: a-es: ==
mix 15oI J l t:. :s x =mus m o.5n.>. es I i ::o FT1
- u. :s = .e m u a m sur c.
=s l l .o I x l lt,. :. =s, a= $ =., ::, m: .3 3:::, ga
- c. = =s. ao u:z z=a: , m, 33 gn. = = , wec, u r7:.x ::.o _m..,=3, 33
- r. xs- i= ni u. .a==s s::r.: ::::::== =, 12-1-fy a.. -
..7.:r,.
3,,w:: cja=, f {h ,h as fYN NN Y ~
~3 ?3*'T ~~s CA *M. =:s :A=
- 29. 2.u: a :=P:s=:s, . , en a c.:w.:=:: a=a y:,it ' r* -/e* f.? (* M1 (Y1l l? ,* \
l i 1 l l
- n. ::.3 :. :ft T*C.'.',:, * = . ' L. 4:.Z2. i L:. .4D 1:~*. ^ =. G1. 5 s3. WJ: ~.Gi *** 44.
- d 6 s1 . .*. i . 4. :D . % o**
- 10. TA8/C:::37.1:3. /w 2. 01. :=P., 2:. i g.;r=::Jc:7.crd. J2. f3 AJJ- =c . ?"J. 4 ;?". -
. ="Jsi s=. 4.s. :=7.4
;;. a 4- w_ ;- , -.; n.g ;g p, ,
t i J d*. N eM. M '.eem M MI U. 1:*,. *F ;73.?; 7. f=3 fu::in ;g. 3* *r=, ;L yn; ;ja , j;;,, - g , , , g , ;-
. .--J ::7.':. *":N s . DCVA:, :a =, 7.,
gJA1; b 7. I :*. *. :.L :"y?J"l:*
. l 900072i8 I
79C.CCTO. ENGIN E E AING .ANO CCNSTgyC7[CN . C ga CUALITY ASSURANC3 OEPA A TMfM T
/Co'Ab,=*u:J,qg,*3 NONCONFORMANCc REPORT V GU PROCESS CORRICTIVE ACTION
.m _ _ , y_ n i _0. < , n <
r.c 2_ .. 2
- s. u ~ ~ r.n : .w:: u r>),
l 1
\
17 M *.af. A T 't ~ !1), 2 :_.we .'.Os w'(3 (m 14 Orgs Ir c m. Kr.ar a ~ m .m u)s e
- 9
. 8" .* O
-O O - -. O _.O
*L. u .' N " 3 ?:2 .2CC:=3 cAs 4
e
'4. , - CA *J "J Ou:3 JT 12c(3) ma 31'" .' L & M: 2 0:>?"s ,
e
'+ ). ..w (.7 . .Q "A '.T2D"3 r
.900072i9
- =. .,=.=m=.,,-m._..._.>=m, .. m__=,.==.:.=.
a .,\UUU\'
. - . . . .. _ . _ . - - -. . . - . - -. - __ _= -
o
., )
Start-Up Syctem: Indeterminate !
- .eqM5=
Co mea: cts. Esc.nesatsa n.o cessinuctren. ]
""*""**"'"""""~'
~
'Q NONCONFORMANCE REPORT '
C= P r/
- 6. nc:7.:: ru s tt: 1 c7 3
- 7. sc=ca:xo ru::m 5. =m arem=ssu: ms: _
Midland Nuclear Plant See Below
- Instrument Racks l:., g :g:,gg, ~
- 7. -*'
- L JuE3 J 13 :23. 00WI::=". iC4 *L.
. AAIA, *.. C. :T x
** *^*' 11/5/79 I }. M= Gr T/:
N/A Bechtel Construction L. Reactor Building fi2 4 i : :s> u a* ex:txax= cc:c=u '.a.s As r.,a;=:;r ::=,c=a n: 3 ms 16.3.6 Specification J-401-4 Rev 3, Instrument- Installation Details 3, m , c,.,. .s g=w eei , i Seinmic Category I Racks and Supportc, Note 1711 Otates in part 1 i
". . .or painted in accordance with Speci fication 7220-A-41(Q) ,
System F-3." LADriesbach l Alco Specification A-41, Rev 04, Field Priming and/or Top Coating of Steel surfaces, ll. 3.3. f ctates in pa r t
" Check for the following coating defect and take appropriate ""
JMilandin
- corrective action
- 1. Loss of adhe .lon to netal cubatrate or UUta rcla y bettieen coatn." WRulrd
- E:ill.er l h'GMoring TCCooke ( 2)
JARutgers i (Continued on page 3) JLCorloy , LEDavis RASicanek
- u. a .c.cr.-c.:a= ezu <u::.A. Rile-rmes ton DATaggart
- 1) Reinspect all instrument Supports installed in containment for SHilowell similar deficiencies, identify and have project engineering disposition all nonconforming items. DRJohnson l GSKeeley j
=r: r/rs::r =c. 3=:es=:s rz=:=.o M m n:a:~_3 R (Continued on pago, .3)
BWMarguglio 3- exs va o-:=> :ac 3. tea = :r i. ::: cr m:.s =c.2 2rr;=, )
=3 1 _I el xl N/A
- u. = P ~ ca . usa,
=> i x , a , , a 2, cr.-s ea m :a = u m ,
j N/A '
'.$ . :r:55 *C 2?T:C: 1.L;3: 1 Ws us ( X ] yo { j lL7
'.3. = = :=cs:ut.: ;I3 Jut Ali
~3 % :::2C2001: T 133 33(e): =:3 ( ] :;o
- e [_ ] No ( y ( l19. = =3, a= r, ::.2 c? ?=.ca: s rm as. e =s, m w.: 32.xa; s ne 374 pfg g m = =s, .m c7 se c77ma , = m ,=.n:=,
- 12. 3:t C1: % =0 3:s gg
- 23. C=::t 1.='*a .Tur=ll3 3:t f{ r{ r !Q ,V.
11/29/79 :4.[J=t*/=0.3's
, / P ;A--*2/r :;
,u:a:.=s a ::w:=:,u=
- n. 2.u: ca :=res=u, . z p:a=a a =e==u >=, ~-
/\ -
.7 {};p/ /j,/gtj y clqy i =
i
- n. wu.y v:-=: A=. a. = > . , u. .~ m. a;=. :w. , .,. a ; .u. _,; . ; . . ,. . u. ,.._.,.,.u N/A N/A N/A N/A
- a. ruic:n,. m. m. ::. :=:.. . .. su. ., =1: wea a,.
- 2. m m ,:2 . :.:.:. z., .
N/A "" u, , w.2. ;;. .; nu,. , II/A t[M* ' 3 . c:ca :: .>u: a .u :aca: u . s=. r m. :::r.1:.1 ra: ::A r w 2 a ::c.:=as n. m. . , :a nz: :n . n:. .a me,ns .A=4 >: . ..:a - - ---. 1 , N/A N/A au 5 ncc=s a ::e:r-I l YUUU/220 J
. -. . _. . . . _ ~. _ --
6
\ . w s, aa A,
CL J a FROJiiCTS. ENGi.*:ERING Ano :::.437.aVCT:CN -
/' Cb^**a g"g.*'".Uf3 NONC0rlFORMANCt= t REPORT CUALITY ASSUAANCE C(k A ATM D47 i
V '"" Y _ ._ n-01-4-s _ rm PROCESS COR RSCTIVE ACTION .c _2_ c, 3
- u. a me : u .w c.caun _
Unknown, to be determ'ined e
. i ) .d.m e M'Ie e
{ (h[ 9 , [,M l Mg
. f
=3 f -- ' 'A ? L W l'aOMs
-O ,-
O __, O eo __o o=:1 To be determined
-L. a u.can v sn1na:=.sas e
,,,.-w-
' 2. F'.CC.*3 CA T 27, %C3 37 C23(3) CII::33 ::t ::x: .' L 6 M= ::? Myg 3, a
4 g N dh -.4= b' ep. . new l 90007221
- m. . =. _ = r., m. m m . , =.,=.,, .,. _ . . . . , = , . = . . = ,
t j i ., '\
F f i s t f PAGE 3_ OF 3_ f !JCR SERIAL NO: 11-01-4-9-131 j DATE: ]1/5/79
/
DATE OF PEV: U/A FILE NO: 16.3.6 12.
"AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITil REFS:
(Continued from page 1) During surveillance of Instrument Supports, RR/2 0 Elevation G10'-0", I loss of adhesion between the topcoat and prime coat was identifir:d on the following:
*2FT-0201 Al 2FT-0201 A4 2PT-ll-4 dl 2FT-0201 A2 2PT-3434 D 2PT-ll-4 A2 t
- 13. QA RECOMMENDATION FOR PART CA (Contiraed from page 1)
- 2) Project Engineering: Inventigate and determine if loss of adhesion !
between coats is due to lack of curing during application or inadequate curing procedures. Take corrective action to preclude repetition.
- 3) Determine if nonconformance is reportable per 50.55(e) . I 90007222 1
i l l l 1 J
/
S rn r r T'n Svntem: Tndeterminate 3[h, MW c=::::.:a yn y t-11U hl.,n UhfyCO unHidH L klI'I'D nLJ D A 1 uL g D n n ;- UiIl 7.8.0 'EC~0. thGiH2EalhG Aho 00hS ACT*CN = cDAUTY ASSURANCE OEM A 727 u ' C=:".,3y b, *
.. ,u;=: m , 7. =z:mm m: m 2. xx cam: u2, M _d "? .
.. p_7ggea_,g Midland Nuclear Plant NA Epoxy Continas 2~
- p. . a:. una, w. :x. ::m==:: n, LA~T_
i a _7 0
- 2. a:.u:.:c. :z za l 2. p :r rris NA J L Manta Co
- .1.
Reactor Building #2 ' '{f'y u u* ::x=m::n c:x=:u :ca a m::z* =zz:2 .:= :::ns .s. = = =;=a Specification A-15, Rev 7, Epo::y or Phenolic Decontaminative *"" Surfacer, 10.5 states in part, " Deficiencies and defects shall be removed and replaced or corrected to Contractor's satisfac- LADreisbach tion..." J L Manta QA Manual 10.1.0 states, "All coating exceptions will :.n =m be recorded on Form JLM 1001 and the area of the defective coat- WLBarclay L'.C h q;ualio ing will be tagged with JLM 1-3 by the Field Quality Assurance / WRHird JMilandin Quality Control Inspector". RBCherba DBM111er i TCCooke(2) WGMoring { (Contd o'n Page 3) JLCorley JARutgers '
- a. .w : 4 m: % LEDayis RASimanek 1.
Determine root cause or . failure not to be less than:
- a. Reinspect all other area's where same batch of material Rllermeston DATaggart was used. SHHowell WCBates (Contd o'n Page 3) DRJohnson ALDelange
=r 2n-s ::: =:2. .w o ._.. :a
. O c: <_, _c I X i CSKeeley
*b
. 3C*3 ".M3 L". :s 302t2. f.~."1-"*r i, ::*":l ':7 2:3 M Ayy:.=l; ml i al X { NA -
- a. s - a m. =a ,
~
. 3mi , 2 o, a:2 .am -- = = .
ts. :n:s c er::::: 2.t.=: ==4 sIXlm1 l l u. x ::m:us n2 :o. Web esL_l=l i
- u. m = m:uu :n m: zu =s I j=l xi lt,. : =s, x= 5 == c7 m: = .=:.
- u. = =s. .a .x2 .c:u: > xs l n: a =a , wx a == w ..n. = .w u ~1=2,
- n. x2 c==a u.
m3 .s:== z== m;=a us 11-26-79 '% 2 m= 2 Se:ix' Y{ % "t x~ = m >~- s u :=v.1=n u= l Y ,*, t pt/tif ll 8 *)Q if. ?.'.1: :A :3:C5 ="3, . . ~;3 1. M;" Y M= s t / / e
'.s . ." 3=*/ 7* :;
- J *.;. C. ;;;2. . . .M .:.".. '
;;2.. 44. s" * -' 4.::: 1;...~./.;. .;;. ;i
- i. s. ;..1. l<. .a . , .
NA NA NA . NA
- 23. TAA/C:Ja*. !!*,. As.*:"!. *P. :L-'. : i J. $ ** . ;# ~23: 4G;: .:'"1 J.
~
- e. si 2 :"1 wi 1 C + .".*. J.?"'. .: . .A l;:. ;:;. 3 Or r : ;;?.4 l :=, c. ::7.
NA i ! NA NA a.;;.3 .'/ N: "h. .:.tl;* C .3: 4
. :. '14 M I . =7-.Y.
l NA NA 90007223
1 \.
,4 Y
P8tCJsGT3. ANGINs!AING ,AND CONg7,4gc;lcy .
- CtT.llU;llt1.
gggggg g p ra g{gg 7 CUAUTY ASSUAANC3 OEPAATMENT a 2 y'E"" 4 1 unll UnitaniivC n l.I u s i s= an.e. m2mM-01 9-132 PROCESS CORRECTIVE ACTION r a t e. 3
- .. :+ = m a wau n Lack of requirement / procedure for the inspection / test and defined parameters for adhesion of coatings.
37 e=T*M. 2007 7.l.:::::ELS), 2 A c a 2 .% 4; 273 (m is c::ar.;;;:::3 2r m. g;ar.ss=.;g .ma rs: =*- 23: 6 W2 Th CA ?s.T.::I:2 T2cM 3:C2 Y T' " ** ""':2 we a N s2a
- L. u .'N":::3 !Cs 'C1 Can ~
- 1. Pending results of root cause for deficicncy, recommend corrective action to preclude repetition.
- 2. Project Engineering: Determine need for inspect 1'on of other type of defectives not presently requiring specific inspection. Recommend methods and/or acceptance parameters / standards. ,
C.' _ P (k Te ' kC2 mI (h } ' ) N $ ek h e.k$ 7 C)d'"C33
= $. .c & . r w3 :A '*." . 1" 3 3 90007224 - ,= . :=. _ = ~ m . ._. . . _. =m m , .,. . .=., m . = . =.
si
.s / .
/
j PAGE 3 u," 1 \ NCR SERIAL NO: M-01-4-9-132 DATE: 11-8-79 DATE OF REV: NA FILE NO: 16.7
- 12. "AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITH REFS:
(Contd from Page 1) Contrary to the above, on the northwest exterior face of the primary shield wall from elevation 593'-6" to about 603'-0", the coating exhibited inss of adhesion between surfacer and the topcoat. The area was neither tagged as defective nor ider.tified as an exception prior to CPCo identification. ,
- 13. QA RECOMMENDATION FOR PART CA:
(Contd from Page 1)
- 1. b. Determine if generic only to same material or if a deficiency in applica-tion. Submit determination to Contractor for concurrence.
- c. Provide a program, for approval, to sample all previously completed work to assure deficiency is not generic to all epoxy concrete coatings.
, d. Reinspect all previously completed work in accordance with approved plan and identify findings.
- 2. Rework / repair all areas identified as defective as a result of this noncon- -
f orman'ce .
- 3. Determine reportability.
90007225
O , Start Un System: ABA k U.".Cl*.ff3 2<tc.:ccis. tsc:xs:ainc A.so c:e<s;;u.:T := .
*PMf
} } O y(* f'] y {p Q d* 11UllLUlli Unh((ldllt.rL} y (.{ gn {t.F gUnD n 1*f CUALITY A03UtArec3 CEPAATMEN:
, cc:: rf
- 4. nc.:=: := ?u ._1 22
- r. =x:m:.es zu: m:
- s. =x:.v:ac=s ru: mi -
Contract #J-242AC .. g' -gDg-l " Midland NA '"
- 3. m:ce..was.
Venturi Tube <
$7'.1s 74
- a. n: c:nc== - :.:.. u .A,:.:c. c.r = >
t 3. 1FE 3803 BIF/Bechtei.c. a = ci n NM - 2FE 3903 Procurement
- 2. u :r x.x=.7 w-- c- , as u u _ c:.m:== 4: .c:
NA I '* RT 9
- s. e==.=. =
Radiographs fail to meet requirement's of radiographic procedure d r u c:F: Acme Spec NDT 1B. Nonconforming conditions include:
- 1. Failure to meet minimum density of 1.8 (Ref para 5.4). 1.ADreisbach
- 2. Density in area of interest varies by more than -15% of penetrameter density (Ref para 5.4).
- 3. Surface of welds fail to meet requiremente. of para 5.1 for 2,., y, proper interpretation of radiographs. WL3arclay R.\Simanek 4.
Procedure fails to implement requirements of para 1.0 (Scope) WRBird DATaggart in that quantity of film per cassette is not stated. TCCooke(2)
- 5. .7LCorley
#2 offailed BIF to provide 3803. interpretation and disposition for walil Unit 1FE SHH wel1
- a. s a=.,emr.a sca 2 : .a.
- 1. DRJohnaon Re-radiograph nonconforming items. CSKeeley BWMa rguglio JMilandin
=r:a/ne.= ==. s=i :s== ,
O m m:=:m i X l DBMiller , v as us u_m. ._. m , a == er =a _ : u ==, . . es t i mt x1 NA .
- u. z u u =~. = , , ,n, ; o x a=a .u > - a,
.s.
, xc x ur=: 4.cs: :== cs t x i = 1 l l tr. m x mer.a.: m n.m.), =s t xlxt
- u. s = or.uu m m: n4 m( lmly1 l u. :r =s. a= s =e er n:.= = r, NA
- . = =s .
m w: 2=m , ac, y l 2: 2 : . = e r,e. zr=a:. n .a w=2. us. g za - ;= ny u. = ,c= =r::=>=> 11-29-79 m=a's vWeLk 3*.
- u. m: u :=2:s=:s. 2._ . 1-,
u =m:== a=,
, = , . - = , , =
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l i
- u. :u=w :.== 4: . ca. :w. .
- c. .~e m =. ::.a., a. am . . a. .w . , a. . . s u . o . . a .. ..
.w. m<e=r:. m. :.s. :c., :=r., ::. i=. :r 2: :m m. .
. ra_ 2:
- . c.2 .2 .ca . c.:. s.:r:. u. w. m. : o= ; ;m.,
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- ;s. 40.
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3
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90007226 ..
.m .. _ __ . . . _ = . _ _ _ , _ _ . . . . _ . _ . .__ . _ _ ......_m . _ _ . _ _ 1_.
l 7ACJECTG, ENGINEEAANG Ano CONS 7UCTICN *
/C6Wf"
- UT*W NONCONFORMANCE REPORT PROCESS CORRECTIVE ACTION CUAUTY ASSUPANC;'
*EPARTMENT L
_>1-0,_9-o -133 nce 2e 2
- s. u m u w, :.causs To be determined at a later date.
- a. cm m: n=us. :.7 ;:.7ca: m wa tm a wa=3 a 2. sarm r.2 cmc =.a un
.a. r.~ -, a w ra,
- Z2=3 Ta me i---y w .n, . ,
4 )(
- =:s
, .u u_ -3r.1c~ u. To be determined at a later date.
- e
- 68. r- - Q 3 OE *.LC3 37 "G(3) C 3 '.*.3:2 6L 6 2A.= :r C;ae: ;llll:3s e
*). m CF .M ,G !Z2."10:3 90007227
- 5:3. 7 'lla. ?=7'333.~. 74 c.wJ *.A 4::: . ..., :~.MrJO;3: 3. .-- a cuy;;;;3 =;,; g;, gg, at 3\00uv
~ . - -
Start Up System: 2PP A, 2PPH F,,C.o, H c:=5i" nicans. ssc.mssmo Aus ::=s:sc::cs . 1 NONCONFORMANCE REPORT """'"""*'"""*' '
.. nc.;=: .uas
- r. xxmr=c.:. m: xs 1.
nc: 1 2 3
.n c. m: uss Midinn<! 1 /, 2 120V AC Con trol 6 \ .. gy .
- s. ::1::.:. ;x>2as 2Y11 anti 2Y17 inner nf.nr Un1 (.
- a. :n. cua=:= xs =. su:,::,:. 2 .c,
$26-79 NA {2 y :r =rs
- u. Bechte u u --~ =rs= =.r.==s .=:n a c.:== l=a:=s Consat .m, 614' Level Sucr Rm iN.T.4
- s. ;,==.mt=:s Overinspection lowing deficiencies: of the above Distribution Panels revealed the fol- ac:m em
- 1. Neither panel was identified as required by drawing E-47(Q) L.\Draisbach 2.
paragraph 5.10 (color coding). Both lack ofpancis housekeepinghave construction per FPG-7.000. debris in the bottom indicating 3. Panel 2Y32 has a 2"x4" metal plate, not shown on. vendor plan WLBarclay BUMarguglia loose inside the panci presenting a potentially hazardous
- 1;RBird situation. JMilandin RBCherba DEM111er (Contd on Page 3) TCCooke(2) WGMoring
- 1. . uxa ;a 2 a. JLCorley JARutgers Correct deficiencies. in panels 2Y31 and 2Y32. LEDavis PASimanek RHermeston DATaggart SUHowell DRJohnson
- a. ra.=s=r/mc=:
w u-=, m. s=rs==s w.a @ muO GSKeeley
=na, ~6=
a1 1 o ac:.3 :.= ar_=,
=(x I NA .
- u. a :- ~ u n==. =a 7 , n, ; = n, a=2 .== ~ u,
- u. n s x m :: n . = : .w . a Lx_l=(_j l e. a x =m_u2 m 3.um,
- u. a x .e n:a:.: m ro: a. :: ( -
mL i =txj !
- u. = =1, . o a =r.a: , :ac, ! = t_x ] l u. = :s,a=5:_.o =c:= m, 33 I=. =w,- au x x- = /3.a r_n=,
NA 22- 'o "'- > = n u. n-- . .= - m= z==a ::: NA 12-10-79 "- ' r '- 2'8 ::- '":>
+- /hW
- n. m: a =a- a..=>==a == m x == a=, -,a w m u.w:=n u=
. jn, (, w 'fbt/7,>
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- a. =u. . c. .,>=.=.w>.. a. .,r.=-c.
- a. u . . . . . .>. .a. .
NA
- 2. m.ca:.m c.:.:=>. s=. .i 2: m ,;w.
NA
- s. m c., e . r.:. xx.
====1, 2=. c. :=>. . u. , wa. ,=. ; x.;;.= ; ,
NA i... c:.= a m:a r=:a.:n NA ' l I u i
.'. }=. "T KC. ?I!?. M N: :. L l
p. W -. 4 : w ".*4X: . I.. _.m ,,u: ;s a . g;.. ;,.;, , . .g;. -2 l
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.?A22 h .?:2:= M ;Or;==:!
90007228
.. . .. - . . - - . . . . - . . - . . . . . - - . . - - . - ~ :_ .
7.. y e r PROJa! CTS. ENG4N E !! AING Axo q;ns7acc7:cx. , C3.**J.'i4'f.f3 g= CUAUTY ASSURANCE OE.PA Ard EN T
N Pow" -
E D g#' PROCESS CORRECTIVE ACTION
- s:2at. .oam M-01-9-4-134 23 a -- m :ruc - tasa
,e '---273 Missed items by QC Engineer.
- 37. M"."af. 4GQ2 "" 7 t3). "lT sa aa.a. 73Cas Ala:,4Z ts A& g;aras 3 m. Agar ** - p 4 suu 4 Ads
=e3 .""".A AE"OZ:1 13lMs
-Q
, -- O _.
O - . __. O
*L. 4A fll=.M~C:8 IC3 I'"" Gs Insure all activities have been completed prior to signoff by QCE and closeout of the Inspection Record. .
l 1 -
'.a. r - - c4 m m m.ar n acts) . . s sucx .s i a= :r co - .,
e e i
* ). h c a Cr c-u _.e a '%**J" O33 90007229
==. 30. 7 *M. CP"::l1=JO .*':a . . 4._J a 4 .., ;, ;w,;;u y r- ; a 3, ;37,- - .- , g, oS.,i000P
'l* 7' PACE 3 OF 3 NCR SERIAL NO: M-01-9-9-134 DATE: 11-26-79 DATE OF REV: NA FILE MO: 16.3.4 12.
"AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITil REFS:
(Contd from Page 1) 4. Panel 2Y32 - a spring is missing from the top left tri:r, claro making the assembly incomplete per Specification E-45. Final Bechtel inspection activities on QCIR's E-6.0 - 152 and 159 were signed off as satisfactory on 10/19/79 and the records on these two panels were closed on 10/22/79 and 10/23/79 by Lead Discipline QCE. 90007230
e, -"
- S ta r t Un System: OEAA V
A s W =.m NONCONFORMANCE REPORT escaccTs. sac:megrouc Ano ccusTace;;cs. }
* " " " " " " * " " ~
_m m. 1. m , ta 1. 2 3_ 2 m: _ m. Midinnd 1 & 2 Rq&R M8-
- 3. m" m2n vn j ve pp en,. nn ,, ,. n e n ,. , ** l't _' 7 6- 79
- a. us =.m== x. u. u a,:.:.:. c.:.=,
- 3. g u m, NA
- u. u a* .:,x=rx=> c=::=.-. Bechtel Const Service Water Rido '* fI.3'. 4
.rms u m:=:= === vas zu s. :===.r==r Overinspection of the above valve operators revealed the follow- c=.t e:n ing deficiencies: -
- 1. All t.hree motor operators have oil leaking from the motors LADreisbach i and from the position indicators.
2. All three motor operators have paint damage caused by rigging tackle * =e c:n,
- 3. None of the motor operator terminal compts were color coded WLBarclay BWMarguglio as required by Drawing E-47. WRBird- JMilandin
- 4. RECherba OMO 1826-4 has a plug missing from the side of the ter:ainal DBM111er box
- TCCooke(2) UCMoring t.
(Contd on Page 3) JLCorley JARutgers u e= 2 a em -u
- 1. LED' avis RASimanek Determine reason for oil leakage. RHermeston DATaggart
- 2. Correct all deficiencies.
S!!Howell I DRJohnson r.r:=rme.::=: :r :=r:s==s _ a @ m m==s O GSKeeley
- 2. m= xsu =., .:xcr. m ~4,= cr == m w_=,
=s l l ml y { NA m :s - a w. c gu, i= , =:.2 . ._ : 1, m,
- u. :r:s x .m:n-en => m (y _t = I 1 l u. :s x =m u:2 m n.m.,, m L a = ty i
; 3.
- s = ' xe:ur.: m a m = l lmly l lt,. :.=s,a=6 =e u:=a:= nei NA 22 = :s e .c.: s= u: = rea g
- u. x2 s=:am m lc. = =4, wz a =c .. ...A:. q.,: 4 c2:2mi
- o
- u. 2==rz=u cr,::== m 12-10-79 a.
L- - c:rse- :~;/a=4 1/ p
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= mA::== a =c_:::s a= f(M ,* @ l/h "/C/
s
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NA NA
- . Aa, = . m. =. :o. .=2. , =. 4=,
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- =, c. :=2. ,
NA NA
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;f. 3=. "F * *0. ?I!?. M3 I*w . ; e3 ***:"=== s N *. a ;g. t=, ,,,,,,, ; ,,,a
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I 90007231 g I & &
t
,s .
i N,
\
C PMO4ECT3. ANGiNEI Alt (G .ANO CONSTRUCTICN = f-[ o**%;fy;;3?,73s . NONCONFORM>g NCy= . t Ru{POR=I CUAllTY ASOURANC3 OEPAATMENT h *# .
,m _ _ , y- m _9 ,_ n PROCESS CORRECT 1VE ACTICN ,a g_ e 3
;e. u~ m u as : m.su Missed items by QC Engineer.
- n. c:aa mz - mn a :..-a ru ma sa a wa=a a :x. zur.u= .m .xc=a an
.o. ;=- > u_- rei CCElI F# M *" t ~~"f w a.s N M.N . N
.u u =~ -
r.1 en a, Insure all activities have been completed prior to signof'f by QCE and closcout of the Inspe.. tion Record. . La. i-- - G 2 II *.u t 2r 2G(3) - _ U W:c2 '. L a 3 _2 c;20:.r=:::rs , _ _ _ _ -~ i - b
*). c 3 3 i- M M E "l:32 90007232
,=. m. =_ m .m ._ m ,._._ -==m .,. m m.=a = :. m.
; t' ,\000!
e . T- v- e w .y
-i , !. 1 1
, PAGE 3 0F 3 NCR SERIAL NO: M-01-9-9-135 !r DATE: 11-26-79 , DATE OF REV: NA I FILE N0: 16.3.4 ! 12.
"AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITil REFS:
(Contd f rom Page 1) 1 i Final Bechtel inspection activities on QCIR's E-6.0-9, 83 and S5 vere signed of f as sallsfactory on 9/20/79 for OMO 1826-3 and 4 and on 9/24/79 for OMO 1809. The records on these three valve motor operators were closed on 9/22/79 and 10/2/79 by the Lead Discipline QCE. 90007233
= . . - - - - - .
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- g. ~C .
ac cc 3,I.wc. memo es.o ccs:T;:cc;;cw. } ga 4 ~ O
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i
- s. rz.: r: wea '
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- 3. -.... .cs ru: wc4 - m s
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- A';~s
- 7. m *G E cJ2e MA 1 3 '7 R 78
- 2. "23. ::taq=lll". .sca
** G .I.:. :2 *C1 NA Bechtel Construction Service Water Bldg 1 3.
%' ~T"07 "' ?7i: l1-13-79
- u. a z =c~.:;,,..
& Oua l f tv Con trol. .& Pond Area s. 1 ': 10s w .
.1 =ra a 1.=:==:r =:e = s . .= =,, 1A.1 /. 1A 1 A
=,
4C".'.""T C".? ; See attached pages'3-6. LADreisbach g~e. : WLda rclay DBM111er WRBird WCMoring TCCooke(2) JARutgerc JLCorley REMcCue
.:. - -- _, . c.4 2 ,
LEDavis DATagga r t
- 1) RHermeston Review listing of items and provide a disposition'. SHHowell
- 2) Correct the deficiencies. DRJohnson GSKeeley
==r/m:m:: ::e. =r:s==r u=== 2 3 m x==c R
- n. cs xs o =i =.cca tw-~ 6 n er r.:a : ::: an.=,
B r go
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.s. rz: x an: : 4c: ==o
=s [ y 1 m l { j .:. : x r.- a= n2 54.35(.3, es [ ; m ( y, g
- u. :: = =mmu m m: va =2 ( l => l v {
- c. = :: . = m =::a: = a.:a g l u. : =2, a= ' 2 = a.e-u = sme NA
- s. s=, === -,-4:s __ -
l :.:- :: s, ws cr r.e: c.rr =i:. :a .u. u,a=,
- 23. 2==: cr: c:.::= s ni ydt I~' y g NA - See origina1. a.0-,
r.=.t: /a=4
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- 27. m a : r= 2-s :s.u=n et e:e:.:=:s a= ,d;A. h49 .J- 2 P M
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See attached pages 7-10. *
- a. . 2 =1, .,~. u: a. a.; t. ar.1
.7 0 -
- a. ,
See Block 34 for a. a m :a. inetorn i
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See Block 34 "
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Letters See Block 34 for l p.
kl ' c., m.2 o ..,=. m .
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See attached page 10. , ,
- . : rs
- . : :.e. . = . m ru: :22 4 ::n==s 3.,m .,.__ m fu: . eu :a .. . c, - e:::.a an: :, , ara See Block 34 for Letters ydb.; zen . a=,bMa, .$th g '3/79
,/k%C, k:r_ d'/ : hy /Tp f
/10007234
75 C.tCT3. ENGiN E EftihG ANO CONOISUCTICH =
!iEF" f@M
% W NONCONFORMANCE REPORT F!iCCESS COR RECTIVE ACTIC N
'"'"" ""~'if""% n-sA
- u. a-=--c;:u m2~ - ms
- ... ' . . . 11 _
See Block 39. . f
- u. .c=:.z. aw= ,ts>, u .-
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=J. 7 " '*A AL w TE:Ns
- CII = T8 M ""M wa N g.r:.a. a m
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- a. - ca = :: :u::r n :m:m cc=== :r a: et s a= :r cw ,
See attached page 11. e I 1 l 90007235 l
^).
. sa., cr im u n2.~. a==s t Reviewed Letters LAD-471 dated October 2,1978; LAD-461 dated September 25, 1978; GLR-307 dated June 21, 1978; 112FQA78 dated June 2, 1973; QCFM-4846 dated May 30, 1978; GLR-273 dated May 30, 1978; GLR-03-78-158 dated March 29, 1978; Gene ra l Instructions for the review of all 1R's; checklist for reviewing closed Bechtel NCR's for client turnover; QC's Leads Meetings of April 7, 1978 and May 19, 1973;
.and Meeting Notes File: 0711 Serial: 3038 by TCCooke. j
==. 1=. *r 1%. OW=.G 7':2 .*%:=J CA 4 . ; : .MFCO ;it 1, M 1.4 40.sr? 1 .- O ;;,.;4 l See Ref GLR-307
((((M;. p. gg U ha[3 V
/
I I a
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/
40 i , o, D ' PAC E 3.. 0F +, t.. l -- 'I, ' s NCR SER NO:M- O L-b3--021 DATM OF NCR ORIC: 1 -2 3. ~/ 3 F DATE OF NCR REV: Clo.;ed 11-13-79 FILF. SO: 36.3.4, 16.* . g
.g_
,; "AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITll
- REES (Contd' The following items were not in the turnover packages. Review could, thurefore, not bc < onducted and status of affected items is indeterminate:
Cooling Pond / Emergency Pond Earthwork (Turnover System - DEC Sequential No. 001)
- 1. Some of the drawings listed for "As-built" drawings are not "As-built" in the turnover. Drawings C-309 Rev. 9 & C-11] Rev. 10 s till have " Hold" cn them.
- 2. No design change requestn (DCN 's , FCR's) and design deviations were in the turnover.
3. The Canonio QA Manual should be included in the turnover.
- 4. Receiving documentation to be turned over by purchase order at a later date.
C-210-22-36
- 1. Is missing Bechtel Modified Proctor R02-2 C-210-22-37
' ~,
- 1. Is missing Bechtel Modified Proctors BMP 293 and BMP 297. '
- 2. Other Eechtel Modified Proctors may be missing, EMP's are not found consecu-tively numbered.
C-210-5-5 . 1. There is an inde:c section for "Sleve Analysis" but it is empty. Service Water Pump Structure - Wetted Surfaces Only (Turnover System FACL Sequential No. 010) _ Service Water Discharge Structures (Turnover System FACL Sequential No. 011)
- 1. Receiving documentatien to be turned over by purchase orders at a later date.
SW-2 Pour SWR (636.5)c' l. Pours SWR (636.5)a' and SWR (636.5)b' are missing. 900072:_c Gure
/ -.
4
/
/' D "F.
L OF NCR SER MO: M >J i-5-8-023 i OF NCR ORTC: 3-2S.73 ' DATM OF NCR REV; CJosed 11-13-79 FILZ N0; 16.3,4 J6,J.6 Seruice Wa ter Discha ry.e_ P,i,g - _ Pond to IroJatitut Va lven On ly, l i
- ) (Turnover Synten DEC Scquential No. 007)
M l . .g . cenoral , 1. The're over package. were no manufacturer'c records or receipt records rsec-[ved in I he turn-It was previcuuly agreed with Bechtel. that receipt records which include manufacturer'c records would be turned over. Receipt recork were missing for the following items: Pipe Spools OHi!C-34-S618-1-1 OHEC-20-5618-1-7 OHEC-16-S618-1-5 OHBC-20-S618-1-8 OHBC-20-SG18-1-5 OHEC-34-S618-1-2 OHRC-20-S618-1-6 OHBC-16-S618-1-SA OilBC-62-S618-1-1 OHBC-20-S618-1-9 OHBC-16-S618-1-2 GHBC-20-S618-1-9A Valves 2", S.N. 4485, Yarway 1", S.N. 4451, Ya rway 2", S.N. 4484, Yarway ,
) -
1"r S.N. 44 74, Yarway ' ' t 1 Misc. Pipe _
~1" and 2" stock C.S. pipe used for drain and vent nipplec.
llengerc (pa r tially 'inc talled) 30" OHBC-20-H24 30" OH3C-33-1121 l 30" OHEC-16-H18 i Couulingo Coupling Half, H' eat No. UN02 Coupling llalf, Heat No. BN37 2. No list 'of "As-built" drawinna as una agreed to uith Bechtel uan in t he 1 turnover. 3. No design change requesta (DCM'c, FCR'n) and design deviat. ions were in t he turnover. 4. Quality Control Inspection Record.; P -2.10 for initial hanger installation on linec 0:iUC-33 und 34 ware not i:- t i- = turnover packann.
.) 5.
) Quality Control Inc.poetion ?.eccrds P-2.C3 for fi.nal inntailation of rai: 1, of hanger asserAlics installe.1 cra acc in the turnover.
90007237 l
PAGE 5 0Fjj_ NCR SERIAL NO: M-01-5-8-023 DATE: 3-28-78 , DATE OF REV: Closed FILE No: 16.3.4, 16.3.6 "AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITH REFS: (Contd) General (Contd)
- 6. No hydrostatic test reports, associated drawings, or Inspectien Records for either OHBC-33 and 34 carbon steel pipe from the isolation valves to the steel pipe / concrete pipe interface are in the turnover.
- 7. Quality Control Inspection Record P-1.00 for completed line installation is not in the turnover package.
- 8. We have not received documentation for the last pour in the Structure No 1 or No 2 poured March 7,1978 which are included in the turnover.
M-618 /1-6-22
- 1. QCIR P-1.10-FSK-M-618-1-10-1
- a. Quality Control Instruction P-1.10 requires in Activity Number 2.2 "...that the enterial identify (spool number, subassembly number, heat number, pur-chase order number, whichever is applicable) is correctly entered on the i record drawing, isometric, or sketch". No record drawing, isometric or sketch is in the turnover package.
M-618/1-6-23 l l
- 1. Record drawing, isometric, or sketch containing entered noterial identity is not in the package.
M-618/1-6-28
- 1. No record drawing, isometric, or sketch containing material identify is con-tained in the package.
1 M-618/1-7-20, M-618/1-7-21
- 1. No record drawing, isometric, or sketch containing material identify is con-tained in the package.
M-618/1-7-30
- 1. Record drauing, isometric, or sketch containing entered material identify is not in the package.
M-613 /1-7-31
- 1. No record drawing, isometric, or sketch containing material identify in con- l tained in the package.
M-618/1-8-29
- 1. No record drawing, isometric, or sketch containing material identity is ccT-tained in the package.
90007238 1 j
/
/
". -)
,) PACE 6 0Fif
?!CR SER NO:M-01-5-3-023 DATE OF NCR ORIC: 3-28 73 DATE OF NCR REV: Closed 11-13-79 v11.E l0 : 16.3.4, !5 J
^5}
"AS IS" NONCONFOR?!ING CONDITIO!! VERSUS "AS REQUIRED" CONDITIO!! hITH REFS:(Contd) i
' 'i '- GN-22-2 1. Should include NCR's 1099 and '1055 and ' check for others. Misc. - Circulating Water and Service Water Retaining Walls (Turnover System FACL Sequential No. 013)
- 1. Some of the documentation for the Service Water -Retaining Wall is found in Turnover Syste : FACL Sequentini No. 010, but is not referenced in Tort.over System FACL Sequential KO. 010/ Turnover System FACL Sequential No. 011. It is questionable whether we have all of the documentation.
Service Water Pump Structure - Sluice Gates (Turnover System DCA Sequential No. 602)
- 1. No documents were received relative to these items. i 90007239 t
a
/
/
/ PAGE 7 0Fjj NCR SERIAL MO: M-01-5-8-023 DATE: 3-28-73 DATE OF REV: Closed 11-lb79 FTLE MO: 16.3.4, 16.3.6
- 25. PART CA DISPOSITION, JUSTIFICATION & COMPLETI0M DATE:
Cooling Pond / Emergency Pond Earthwork (Turnover System - DEC Sequential Nc 001)
- 1. Bechtel's in tent in the turnover pcckages was not to turn over "as butit" d rawin gs , but to list the " latest revisions" of applicabic drawings at the time of the turnover. Therefore, C-109, Revision 9 and C-111, Revision 10, were the latest revisions of those drawings at the time of turnover and were not lis ted as "as built" drawings.
The turnover of " latest revisions" of drawings was coordinated in CCCC-3156R dated March 9,1978.
- 2. All outstanding FCR's against a specification or drawing, which are applicable i to Quality Control's acceptance, are identified on the appropriate Quality Control Inspec tion Records.
Those FCR's that are retired af ter verification that the requested change work is complete will be turned over at the compic-tion of the project.
- 3. The Canonic QA Manual was placed in the Quality Control Vault, Log No C-210-1-1.
- 4. In accordance with paragraph 6.2, PSP G-7.1, Receiving Documenta tion is to be turned over by closed purchase order. Upon completion of a purchase order, the associated records will be reviewed, indexed, page numbered, and trans-mitted to the Project Superintendent for his subsequen t turnover to CPCo.
Bechtel Quality Centrol has agreed to provide the following information to CPCo when accomplishing subsequent turnovers: Purchase orders, either open or closed will be available for review, but will not be turned overy by turnover boundry. In the case of a "scrialiced component" within a turnover boundry, the receiving inspection plan will be recorded so as to key the client to the availability in the QC Vault of the document (s). C-210-22-36
- 1. Modified Proctor ROZ-2 has been received f rom Pittsburgh Testing Labora tory and is on file in Quality Control Vault, Log No C-210-22-36.
C-210-22-37 1. Modified Proctors BMP-293 and 297 have been located and are indexed.
- 2. Modified Proc tors were numbered consecutively including non "Q" tests. The BMP's submitted were the "Q" tests only.
90007240
---.---.l
/ PAGE 8 0F_jj, NCR SERIAL NO: M-01-5-8-023 DATE: 3-28-78 1 DATE OF REV: Closed 11-13-79 l FILE NO: 16.3.4, 16.3.6 j i
I 1
- 25. PART CA DISPOSITION, JUSTIFICATION & COMPLETION DATE:
(Contd from Page 7) C-210-5-5 . l
- 1. Sieve Analysis for Zone 4 gradations have been placed in this package. i l
l Service Water Pump Structure - Wetted Surfaces Only (Turnover System FACL Sequential No 010) Service L'ater Discharge Structures (Turnover System FACL Sequential No 011)
- 1. Receiving documentation to be turned over by purchase orders at a later date.
SW-2-45-Pour SWR (636.5)c'
- l. Pours SWR (636.5)a' and b' are non-existent. Pour SWR (636.5)c' is a unique number for that pour.
Service Water Discha rge Pipe - Pond to Isolation Valves Only (Turnover System DEC Sequential No 002) l l Gene ral j i l
- 1. Receiving Records are availabic for review. They will be turned over in accord- '
ance with SF/ PSP G-7.1, Rev 4, Section 6.2 (Aggregate Turnover) at a later date. l
- 2. Bechtel's intent in the turnover packages was not to turn over "as built" drawings, but to list the " latest revisions" of applicable drawings at the time of the turnover.
- 3. All outstanding FCR's against a specification or drawing, which are applicable to Quality Cc6: trol's acceptance, are identified on the appropriate Quality Control inspect;on Records. ihose FCR's that are retired af ter verification thct the requested change work is complete will be turned over at the completion of the projecc.
- 4. The P-2.10 Inspec tica Records , (Pipe Hanger, Support, Restraint and Shock Suppressor Ins tallation-Initial) for the three hangers involved have been opened to document the installation of the hanger lugs on the pipe. The actual installation of the hangers has not been completed, therefore, the P-2.10 1R i cannot be turned over at this time. l l
- 5. The P-2.00 Inspec tion Record, (Pipe Hanger, Support, Restraint, and Shock Suppressor Insta llation-Final) cannot be opened / closed until the P-2.10 1R has been closed, t he re f ore , the P-2.00 1R cannot be turned over at this time.
90007241 l l
/ PAGE 9 0F_ Q NCR SERIAL NO: M-01-5-8-023 DATE: 3-28-78 DATE OF REV: Closed 11-13-79 FILE NO: l6.3.4, 16.3.6
- 25. PART CA DISPOSITION, JUSTIFICATION & COMPLETION DATE:
(Contd from Page 8)
~
- 6. All the ASME pipe included in the turnover package was tested on one of the following Inspection Records.
T-1. 00-618- 1-1 T-1.00-618-l-2 T-1.00-618-1-3 All three of the above IR packages were forwarded to CPCo.
- 7. The P-1.00 Inspection Record, (Piping Completed Line Installation) has as one of its prerequisites requirements the review of the field as-built drawings.
P-1.00-618-1-1, Log #10723 and P-1.00-618-1-2 Log No 13430, have been completed and were transmitted to CPCo.
- 8. The last pours in Service Water Discharge Structure No 1 and No 2 poured t arch 7,1978 have been turned over and the problems with these packages were identi-
. fled on NCR M-01-5-8-028.
M-618/1-6-22, 23 & 28, Item # 1. M-618 /1-7-20, 21, 30, 31, Item #1, M-618/1-8-29 Item #1 . The above identified nonconforming conditions state that there are no record draw-ings, isometrics or sketches in these turnover packages. All of the above packages are P-1.10's or P-1.20's, initial installation IR's, and do not require a drawing to be furnished with the closed inspection record. CN-22-2
- 1. In accordance with SF/ PSP G-7.1 Rev 4, Section 6.5 additional records, "Non-conformances" will be turned over by volume at a la ter date. The NCR's included in package CN-22-2 have been renoved and the turnover system sequence DEC-002 was amended to remove reference to package GN-22-2.
Miscellaneous - Circulating Water and Service Water Retaining Walls (Turnover System FACL Sequential No 013)
- 1. The following is a sumnary of the events that took place concerning FACL-013 in order to clarify the existing situation:
- a. Bechtel Construction notified Quality Control to prepare documentation for turnover sequences FACL-010 and FACL-Oll, " Service Water Pump Structure" and " Service Water Discharge Structure". The reference drawings included Drawing C-98 the drawing for the Service Water Retaining Wall. j 90007242 .
1
6
/
PAGE 10 OF_R NCR SERIAL NO: M-01-5-8-023 DATE: 3-28-78 DATE OF REV: Closed 11-13-79 FILE NO: 16.3.4, 16.3.6
- 25. PART CA DISPOSITION, JUSTIFICATION & COMPLETION DATE:
(Contd from Page 9)
- b. Bechtel Quality Control transmitted the documentation to Bechtel Construc-tion for transmittal to CPCo on 3/14/78 turnover sequences FACL-010 and FACL-011.
- c. Bechtel Construction notified Quality Control on 3/24/78 to prepare the documentation for FACL-013, " Miscellaneous Cooling Pond and River Service Water Retaining Wall",
- d. On 3/24/78 QCFM-4608, Quality Control identified to construction that sequences FACL-010 and FACL-011 have been amended and that the packages previously turned over included documentation for sequences FACL-010, FACL-011 and FACL-013.
Service Water Pump Structure - Sluice Gates (Turnover System DCA Sequential No 602)
- 1. The sluice gates in the service water pump structure are not complete. The i documentation on the sluice gates will be turned over when the work has been completed.
1 l
- 34. METHOD OF PART CA VERIFICATION:
Reviewed C-210-5-5, C-210-1-1, C-210-22-36, C-210-22-3 7, T-1. 00-618-1-1, 2, and 3 ; I P-1.00-618-1-1, Log No 10723, P-1.00-618-1-2, Log No 13430, test R0Z-2; and letters l QCFM-4608 dated March 24, 1978; QCFM-4461 dated April 6,1978; QCFM-4671 dated l April 7, 1978; CLR-04-78-185 dated April 11, 1978; 105FQA78 dated May 25, 1978; CLR-273 dated May 30, 1978; QCFM-4846 dated May 30, 1978; 112FQA78 dated June 2, 1978; QCFM-4903 dated June 9, 1978; GLR-306 dated June 13, 1978; 137FQA78 dated June 20,1978; QCFM-4947 dated June 27, 1978; IOM 0-1835 dated June 30, 1978; GLR-345 dated July 10, 1978; 207FQA78 dated August 31,1978; QCFM-5247 da ted Septen-ber 13, 1978; LAD: 461 dated September 25, 1978; LAD: 471 dated October 2, 1978. 90007243
~
/
PAGE 110FJ1_, NCR SER NO: M-01-5-8-023 DATE OF NCR ORIG: 3-28-73
DATE OF KCR REV: Closed 11-13-79 FILE NO: 16.3.4, 16.3.6 f
1 ROOT CAUSE AND NATURE OF PROCESS AND INSPECTION PROCESS CORRECTIVE ACTION: To determine the root cause of this nonconformance and develop corrective actions to be taken, an indepth review of the items included in the dike turnover noncon-formances was performed. This review resulted into the categorization of the problems into four areas.
- 1. Miscing verification documents in the Quality Assurance Records.
- 2. Missing documents in the turnover packages. {
- 3. Omissions / incomplete records and typo's in the Quality Assurance Records. (
- 4. Failure to implement specification and inspection requirements, ]
i The root cause of items 1, 2 and 3 is that an inadequate review was performed by , the responsible QCE's implementing and reviewing the items, resulting in errors in l the docenentation turnover packages and that no procedure for turnovar was avail- ' able to control this activity. The root cause for item 4 is as described,in that Construction and Quality Control failed to implement the instructions properly, or misinterpreted the intent of the instructions as presented in the specifications
; and QCI's.
Quality Control Engineers have been given detailed instruction by the PFQCE on - the importance of the Level II review and the seriousness of an improper review and its impact on the credibility of the Quality Assurance Records being turned ; over. Guidelines have been (i.e. , checklists, etc.) prepared for the Level II's use to assure that a complete review is being performed as required by SF/ PSP G-6.1. In addition, Quality Control is performing an indepth audit of all Quality Assurance records to resolve any possible problems prior to turnover. Since the original turnover in March, Bechtel and CPCo have held several joint meetings in order to identify and resolve problems and procedures to eliminate misunderstandings with future turnovers. QAR SD-71 dated 3/16/78 request that a procedure be developed to control turnover of documentation. Meeting Notes dated 4/25/78 (T. Cooke to J. Newgen, serial 3038) summarizes a meeting held on 4/13/78 with Bechtel and Consuwrs personnel in attendance. This meeting resulted in twelve (12) action items which will also aid in preventing recurrence of these types of problems. Each problem identified in this nonconformance report has been corrected by the individuals or organization responsible for the errors. Each QCE that is utill employed a t the jobsite and was involved with the errors is aware of the errors made. This action assures that the type and extent of the errors are known by the responsible individuals. 90007244 i
s- + yi
'G6:f3"
% C :rw/ NONCONFORMANCE REPOR!
Peca.c 3. 2).cmeramo u.o cens nucr:ca.
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- 3. .=2::.. m.a.
- a. aa,:<.:.
NA c.r 2, jTii'20-78
- (h):m. . >'c ..Bechtel Proj Engr e Pop s j 1. p.T w:r :ge 11-9-79 NA u.
,(B) Bechtel Const & QC (fg
> cyMgdd$b:
u :.2 xx=eram :cc=:a .==:2 u i.x.n = =c::a a . si (A .'["1]' 16.1. 4 . 16. ~4. 6 See page 3. j s. := :x=a , a=u em LADecisbach
- m c:m t.'L Ba rc l.c/ JMI lar' 'i.'
WRBird DBMiller TCCooke(2) WGMoring JLCorley LEDavis a, a u m=;, fa 3.: y LHCurtis ERumbaugh A. RHermeston JARutgers Do not use concrete aggregate that does not meet the grada- SHHowell DATaggart tion requirements (thus requiring two retests) until the DRJohnson retests have been evaluated. This should be implemented CSKeeley immediately
=s:=me.e: until
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- === m .m! (Contd on Page 4) BWMa rguglio
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=s I i m( X l U
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cs , y 3a g g 2 x. z:. := . :=.-a=:s a, i '5. *2 c c::: 4-c: :* . m Ly,_J m l _j l tr. s c ms:u= m p.nc.),
- u. s = can:uu m so: n, =s { =s [ ][x}
w. Jmlx} l n. .:.=.8.2:' ==c':'m = m, NA
=s . ~ u ->= =u: :s =m y
- s. m n==a= :,
lu. z =1. .as =r u ruw, = . ,:a .waz,
- u. <u== ze= :x.==> =8 11-3-76 m sn=rca : n=:a==ra=,
/s/ Donald E Horn 10-20-78 n :na=.m a em:= s a :
- u. i.u: u :=m=a. un= == a=, gg A. -
Bechtel QA stated that the method of sampling, testing and eva'luating concrete aggregate 10CFR50, Appendix as described in Speci'fication B, Criterion XV. 7220-C-208 and REM 1415 is not contrary to No corrective action needed. B. (1) & (2) Same as Block 13 above.
- a. =s uu .,:.=: .:.. .:. n:1. . c. w a . =. . =i . ,
A. NA B. (1)1() See u. "%~~"'
/s/ RMWhee.ter 10-20-70 " '"
~ " ~ ~ ~ " ' " '
NCR's 1403 & 1:sL9 .?/yyg../u,h :7f; jp
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;.. ca :: .t ru: a .:.w:a.:2 A. NA - Reviewed letter LAD-544, Action Item 471.
B. m & m Revie- d xce s t40s & v. n .
- u. g m:. 2 ru :;4 90007245 A. j~3E' 'Le 3 ~:t$
- 3. 4-- -- -
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=?
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l (1)S(2) See NCR's 1400 a, 1<e lv bf / 7.3 ; Document Control: 1141-00211-03004-73*10*03, 1141-10150-03004-73*10*03-
( ( . . A PGC.&CT3. f *eGiNf1 AING .ANO gggg7pyg7;gg .
/,Co**d w(*. . t.7.1.*3NON* CONFORMANCr=c REPOR~1 cuAUTY A300AJNc3 CEP A ATM ENT t N _ _ ,ni_t_s .c PROCESS CCRRECTIVE ACTICN D ".:':":::t Pas
- M'.4 4 Jo. a -
,.c 2_ e. _4 A. " Unknown, to be determined."
4 l B. (1) & (2) " Unknown, to be determined."
- u. c.ar. asa; mss. 2 wn nc ws sw u c.,,r = n cao. arm .nn noe:::.a un A. NA :
B. (1) & (2) There was a small time delay in notification,
- w. -, a m =:a n::= -
, czr=: h im - .__, X ace::an m,__, X
==
. L. 4A L~' ::: :n e'" r La A. " Unknown, to be determined."
- B. (1) & (2) " Unknown, to be determined." '
w c- - o a u u=: n rim c::==s s u,:c: 4 6 :.t= a m , A. NA . B. (1) & (2) QC initiated the following action. . When the aggregate retest fails, production is immediately halted and the aggregate is rejected. The batch plant QCE immediately calls the field and rejects the trucks enroute and trucks being diccharged at that time.
.r. >r = 3 o .~.x =s a .= . _A= a ,
Reviewed letter 1.AD-544, Action Item 471. . 90007246
."8 se * * * + eeM meee. d-er ee[
.e l .j, [ j M *
- W[ ~~ ] ," *
- llefer to Letter LAD-544, Action Item 471 .
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.L ?
$ NCR SERTAL NO: M-01-4-8-085
- DATE: 10-20-78 c/ DATE OF REV: Closed 11-9-79 FILE NO: 16.3.1, 16.3.4, 16.3.6
(
- 12. "AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITH ';EFS:
A. 10CFR50, Appendix B XV Nonconforming Materials, Parts or Components states in part:
"1. Measures shall be established to control materials, parts or components which do not conform to requirements in order to prevent their inadvertent use for ;
installation." REM C-1415 states: i
" Project Eugineering has reviewed Spee 7220-C-203(Q) t;ev. 13 Seccion 7.3.1.2 and pro-vides the following clarification:
When any of the fol2owing conditions occur, retests will be required:
- 1) G ra da t io n pa s s es---------------------Moving avg f a ils
- 2) Gradation fails by 2% or less--------Moving avg fails l
- 3) Gradation fails by more than 2%- -Moving avg passes
- 4) Gradation f ails by more than 2%------Moving avg fails ,
Two retests are required, and acceptance shall be as follows: a) If both rctests pass, material is acceptable regardless of the M.A. (Moving Average). b) If either er both retests fail by 2% or less and the M.A. is within spec limits, ' then material is acceptable. c) If either or both retests fail by 2% or less and the M.A. is out of spec limits, then material is rej ected. d) If either retest fails by more than 2%, then the material is rejected. Rejection of material is to be made only af ter retests have been made and failed to comoly with syccification requirements. For the case where the gradation fails by 2% or less and the moving average is within specification limits, the material is acceptable with no retests required." (A) Contrary to 10CFR50 Appendix B Section XV (1), the underlined paragraph above allows the use of concrete aggregate that is indeterminate (thus regulcing two retests) in concrete producticn prior to the results of the retests being knoun. (3) 1. Contrary to REM C-1415, the first sand gradation (UST #1911) was taken 7/6/78 for concrete production on 7/7/78 and had 69% passing the #30 sieve thereby exceeding the allowable limit by 9%. Bechtel QC was notified of this test failure at 7:00 A.M. on 7/7/78. Two retests were taken (UST #1914 and 1915) at 7:20 A.M. on 7/7/78. Retest (UST #1914) had 68% passing the #30 sieve thereby e:ceeeding the allowabie limit by 8%. Bechtel QC was notifled of this test failure at 8:00 A.M. on 7/7/78. Per REM C-1415 d the material c.hould have been rejected at this time. However, concrete was batched at 3:27 A.M. for pour A(642.53)c. 90007247
/
/
[ PACE 4 0F 4 7 NCR SERIAL NO: M-01-4-8-OSS DATE: 10-20-78 DATE OF REV: Closed 11-9-79 FILE NO: 16.3.1, 16.3.4, 16.3.6 12.
"AS LS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITil REFS: (Contd)
(B) 2. Contrary to REM C-1415, the first 1 " aggregate gradation (UST #1965) was taken 7/17/78 for concrete production on 7/18/78 and had 89% passing the lh" sieve thereby exceeding the allowable limit by 1% and the moving average also failed by 1%. Bechtel QC was notified of this tent f ailure at 7:00 A.M. on 7/18/78. Two retests were taken (UST #1972 and UST #1973) at 7:30 A.M. on 7/18/78. Retest (UST #1973) had 59% passing the 1" sieve thereby exceeding the allowable limit by 4% and 18% passing the 3/4" sieve thereby ex'ceeding the allowable limit by 3%. Bechtel QC was notified of this test failure at 8:50 A.M. on 7/18/73. The ruterial w.as then rejected, consequently concrete had been batched at 8:49 A.M. for pour SWI(567)b' and was received at the placement ; at 9:04 A.M. No ef fort was made to reject the concrete prior to placement. 1 It should also be noted that Quality Centrol Corrective Action Reports were not initiated to prevent recurrence for (B) 1 or (B) 2. l
- 13. QA RECOMMENDATION FOR PART CA: (Contd) '
A. (Contd) l Have Proj ect Engineering determine the gradation tolerances that would allow the batching of concrete even though the gradation requirements have not been met and revise the specification accordingly. . B. (1) On NCR 1408 for pour A(642.58)c, Project Engineer has dispositioned the non- , conforming concrete aggregate "Use-As-Is". (2) On NCR 1419 for pour SWI(657)b', Project Engineer has dispositioned the non-conforming concrete aggregate "Use-As-Is". 90007248
t o N, i % ( Start Up System: 0-EAA y- *soarc s. Escu.sr.mc ar4a ecnsimuc :cw .
* " " " ' " " " ~ * ' """"
(C.dliWf" wn NONCONFORMANCE REPORT
- 6. nn.=: asa n= 1e 2
- 1. -
m ru: xa 1. _ s .w .c im ..na, t. g-gx, _ g
'f f d l ed
- s. n_.zcoa n. u:. =nc== sea NA Lock Washers (use) u a m u.:. :r z,
*I
/ t8 -79 l s. -gry NA
- u. a.s :1- :.x:rr.a>cz c:===a .mm RPCo Construction Service Wa ter Blde l M 9. 4 u a==r c:===s n= :.::m s. m===u FSK-J0-0008(Q) Rev 1, "Std. Assemb1 Details for Transmitters on ^ :M e:
Standard Floor Mounted Standu" calls for manifold mountings, "with (4) h;" dia 20 UNC x 2" Lg hex bolts with flat washers". LADreisbach Contrary to the above, the following instruments have been mounted using flat washers and lock washers, split ring type: =rocW:
- 1) OPDIT - 1830 WLBarclay JM11andin
- 2) OPi - 1825 URLi rd DBM111er
- 3) OPI - 1821 TCCooke WGMoring
- 4) OPDIT - 1827 JLCorley J F: ewgen
.a. a .u,ecco su u
- 5) opt - 1822 RHermeston RASimanek
- 1. SHHowell DATaggart Remove split ring washers from the mounting assembly. DRJohnson
- 2. Inspect fill installed manifolds for improper installations.
- 3. Obtain proper installation re uirements of the bolt and CSKeeley P Engineering to assure BRMa rguglio washer
=s=,tme= :n. assemblics n -~ 2. fromO
_u -:ro: .- ect_u l I propor ateachmen t of the PAMartinez
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Sec LAD-1194. '
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am s . u== u :w =: See LAD-1194 iY g ; Q a g //. y
/,,.,,.>.a; noyp m,' pV , a ,m - ., f Document Control - (1141-10152-13106-73*10*03)
i 3e . (, s. PROJECT 3. INGINEI AING ANO CONST;tGC7lCN
- fh, , h ii??"' NONCONFORMANCE REPORT '""""'*"&fRi? o Td EUM PROCESS COR RECTIVE ACTION -
ncr.2._ e 2
- o. u m: u um - v.s u Unauthorized use of lock washers on Q-hardware.
l a
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Take action to avoid further occurrence of improper manifold installation.
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~
90007250 I
- n. =:s a 3.-w a .2:22==r LAD-1194, discussion with BPCo QC concerning I-1.10 and proposed I-1.40 Inspection Plan. *
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, ~; Bechtel Power Corporation t.'0V 1.s 1979 ---
lELD QUAUTY ASSURANC. MIDLAND, MICHlGAN gos, oince oox 2is7
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sovember 9, 1979 Consumers Power Company P. O. Box 19 63 Midland, MI 48640 At tentiran : J. L. Corley Job 7220 Midland Project CPCo NCR M-01-4-.9-070 Complete Response LAD-1194 Action Item-S-7
Dear Mr. Corley:
The subject NCR cited concerns over the installation of instrument mani-folds utilizing split ring lock washers and flat washers in lieu of flat washers alone as is called for on the drawings. The split ring washers have been reinoved from the mounting fasteners for the instrument tnanifolds identified on the subject UCR. It is noted that Ecchtel QC inspection had not and has not been perforned on the mountings in question. These and similar mountings will be inspected as part of the normal QC verification process. . The mounting of the instrument manifolds utilizing fasteners with flat vanhers is considered adequate instructions. The fasteners are to be installed and ran down using good wor',cuanship practice. The necessity to install the manifolds using only the material specified in the drawing was reiterated to the personnel responsible for the subject installations. This is considered a complete response to the subject NCR. Very truly yours, IX.}LGd ^1.L > d. r g,g g' ' E. A. Dreisbach RCW Proj ect Quality Assurance q Engineer P R ;', DDO LAD /WJC/bss i MIF.b_- cc: U. Bird I -
- 8. Margugno on j_ _ _ . '
9000725i FILE l
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,A 5Lart Up System: ABA j CO3*.HT.f.'3 PUCJE073. EhCINEIAING AND CONS:,*tUCTICN - I j
M n gli"* n 11 f"O D R J p ]nDT CUALITY A30GR,1NCE OEPAATMENT "cwer B U IR,U M f U nifi d,1 \l t* f"i1LC nr[.F U nI
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- .a. u :r ::xem=s cce=:u ._m u m::::=r =.:mr=:r 4::s =:: 5. a:::==v= .s Paragraph NC-5320, Radiographic Acceptance Standards of ASME x=u c:m Boiler & Pressure Vessel Code 74-76 states in part, "Ucids tha t are shown by radiography to have any of the following types of L.Wd sba ch discontinuities are unacceptable. (a) Any type of crack or zone of incomplete fusion or penetration". j
_m c:m Contrary to the above, view 42-56 contains lack of fusion at WLBarclay JFNewgen locatior. !48. This weld defect uns not noted during Bechtel's EdBird )
".\Sim nek review, therefore, not rejected. TCCooke DATaggart i
l JLCoricy i Rifermeston
- u. e. c=.*:a=a ;a m; w SHHowe11 5
- 1. Reject film No 42-56 and rework accordingly.
- 2. DRJohnson i Review 100% of radiographic film accepted during the month of GSKeeley May 1979 for similar discrepancies. BWMarguglio
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is an isolated occurrence and, as such, no process corrective action is indicated at
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- 1. p --.1 Indication in questiori repaired, radiographed, and found acceptable.
Dechtel Report #1437 (10-23-79')
,2.
Radiographic film for month of June,1979 were re-reviewed by Bechtel. (See Bechtel letter LAD 1060)
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LAD: 1060 N/A N/A y.. c::a a 4c :A . u:ra =:a: N/A 1.
- 2. ' Radiograph of rephired area reviewed and found to be catisfactory.
Additional sample of film for June, 1979 reviewed and found to b? caticfacroti. su. r m. mr. m .u: A a. . :. ._._-,b. c:ws:.a=, / n ::4 . .:: x 2- m.s =c::ai .
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'% NSUMEns ? power cutgarn Bechtel Power Corporation
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AUG 161979 -- / Post Offico Box 216/ ..
/ :lELD QUAUTY ASSURANO Midland. Michigan 48640 -
august 14, 1979 MlDLAND, MICHlGAN i Consumers Power Company j; P.O. Box 1963 i Midland, MI 48640 Job 7220 Midland Project CPCo NCR M01-9-9-076
- Complete Response LAD 1060 Action It2m S-14 Dear Mr. Corley; The subject NCR identified that field weld 1-ELB M631 Sh.1 FW 18 had been previously accepted by Bechtel QC with a rejectable lack of fusion defect located at Station //48.
Bechtel QC has evaluated the reported problem with the following results: a) During the original review of the subject radiograph, the linear type indication was not noted on the review form. b) Due to the conflict of interpretation the area in question will be repaired as necessary. c) A 100% review of the radiographic film accepted during the month of June 1979 will be conducted by August 17, 1979 for similar conditions. Any discrepancies noted will be corrected in accordance with the normal Bechtel programs. For information the reference to the month of May in Item 2, Block 13 of the ' subject NCR should be June. I believe this addresses all of your concern expressed in the subject NCR. Should you have additional questions, please contact Gene Smith of my office. WYM L. A. Dreisbach Project Quality Assurance engineer g
'DRK )
LAD /CS/vem RGw cc: W. Bird ;, PRK B. Marguglio b,: c e , ,, eist- 0ni t,'c/ [l/'// - '73 7 / o.x c 3') 008 ( . . N0.. - CE N 90007254
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- f. * - ~ = PPo,.ECT3. INGiMEE AthG ANO CONST;IUCT:CN =
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- 3. w.::: us: '
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Welding Procedure .. g "i-" g- W Midland 1 & 2 See Block 12 Specification 5^33-79
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- 1. Bechtel Welding Procedure Specification (UPS) P1-A-Lh (struc- **:" C"75 l tural) is prequalified for joint details in accordance with AUS Dl.1-76 and must be used in conjunction with General LADreisbach Welding Standard CWS-Structural. GWS-Structural lists the prcqualified jo. int details acceptable to use. ::s,., c ,;,
2 Paragraph 2.6.1 of AWS Dl.1-76 sta tes in part, " Join ts tree t- NLBarclay DB.'!ille r WRBird i:GMoring ing the following requirements are designated as prequalified: TCCooke(2) JFNewgen (1) Conformance with the details specified in 2.7 through JLCorley "ASimanek 2.14 and 10.13". (Contd on Page 3) RHermeston DATaggart l
.:. 4=:,,<= o . a u : , SHHowell !
- 1. Qualify a welding procedure to allow plug / slot and circle DRJohnson (circumferential) fillet welds on thin metals. GSKeeley l
- 2. Repair / rework all plug and circumferential fillet welds as BNMarguglio l necessary to ensure g.X comolla with qualified procedure PAMartinez
= star /r c.t::T :so. ~u a z=::==> m c=rm -
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S ptember 27, 1979 - Welding QCIR #C304-288W documentation reviewed, corVected and up-dated as required in accordance wi'th SF/ PSP C-7.1. Verified on September 28, 1979. November 1,1979 - Reviewed training session memos on file in PFQCE's office - Reviewed LWQCE and Project Engineering response to Bechtel QA. November 5, 1979 - See letter LAD-1170.
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Unknown, to be determined.
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.s. cs:o -:s w a .t2= . :2, Reviewed and verified corrected QCIR //C304-288W. .
Informal discussion with LWQCE on Individual training of SF/ PSP G-7.1. 90007256
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h PAGE 3 0F_3_ NCR SERIAL 50: M-01-4-9-089 DATE: 8-23-79 DATE OF REV: Closed 11-6-79 FILE NO: 16.3.4, 16.3.6
- 12. "AS IS" NONCONFORMING CONDITION VERSUS "AS REQUIRED" CONDITION WITil REFS:
(Contd from Page 1)
- 2. (Contd)
Paragraph 2.7 through 2.14 of AWS D1.1-76 specifies the allowable prequalified , joint designs. l
- 3. Paragraph 2. 7.1.2 of AWS D1.1-76 states in part, "The maximum fillet weld size permitted along edges of material shall be: 1 l
(1) The thickness of the base metal, for metal less than k inch I (6.4mm) thick..." 1 1
- 4. Drawing C195(Q) Rev 5 specifies welding of electrical equipment to embedments will be fillet welded completely around the hole circumference unless noted otherwise on vendor documents. FCR C-1991 dated 7/10/79 was issued to Drawing C197(Q) Rev 9 to include the similar requirements of Note #13 in Drawing C195(Q).
- 5. Reference welding QCIR C304-288W specifies plug welding using WPS P1-A-Lh (Struc-tural) , Rev 0.
Contrary to this, electrical equipment (1A05, 1A06, 2A05 and 2A06) classified as l Seismic Category I has been installed by plug welding and circumferential fillet welding on 16 gauge carbon steel to embeds at elevation 614' - Aux Bldg (location 5.3 - 7.8 and II-Kc Line) using WPS P1-A-Lh (Structural). Welding of these compartments does not comply with required weld thickness on pre-qualified fillet welds or prequalified joint design of plug welding as specified in paragraphs 2.7 and 2.8 respectively of AUS Dl.1-76, therefore, WPS P1-A-Lh (Structural) is not prequalified for welding the electrical cabinets to the embed-ments.
- 13. QA RECOMMENDATION FOR PART CA:
(Contd from Page 1)
- 3. Retest and/or qualify welders to qualified procedure acceptable for plug and/or circumferential welding.
- 4. Take corrective action as required to preclude and allevia te referenced deviaticas.
- 5. Reinspect all referenced compartment installations. Document all discrepancies found.
- 6. Determine why the supports were not installed according to design drawings and take action to preclude recurrence.
- 7. Re-evaluate stress calculations using "as-built" installation configuration and provide assurance that all requirements of Seismic Category I are adequate and acceptable.
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l m=5 m IOLIdI}"\//h.1,* 'F Bechtel Power Corporation ['""'/g g g ~d Post Office Doe 2167 u=~*cnwo 48ea 13.D QUAuiy pecen.$v.,-MIDLAND,Mla[IGf .lovember 2, 1979
~
Consumers Power Company P. O. Box 1963
!!idland, MI 46640 Attention: J. L. Corley CPCo NCR L Ol-4-9-089 and MRC Item of Nencompliance 79-20-01 Complete Response LAD 1170 Action Item gS-044 _g; 7,
Dear Mr. Corley:
The w sject CPCo NCR and NRC Item of Noncompliance identified errors and incon-sistencies in QC inspection records of the welds anchoring the 4.16 KV switch gear to embeds in the floor. Attached is the results of Bechtcl's evaluation and actions taken relative to the subj ect items. Although the attachnent is formatted as the responsa to the NRC. it is intended to also be the complete response to the subject NCR. ' Should you have additional questions, please contact Gene Smith of my of fico. Very truly yours, L. A. Dreisbach Project Quality Assurance Engin eer LAD /GS/sjc Attachment _ - - cc: W. Bird B. Marguglio G;.c
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_ Consumers Power Company Response to the Notice of Violation Described in_NRC Insy,cetion Report _ No 50-329/79-20 and No 50-330/79-20 I A. Lack of control for special processes relative to welding activitics (329/79-20-01; 330/79-20-01)
- 1. Description of Noncompliance Appendix A of Report No 50-329/79-20 and 50-330/79-20 provides the f ollowing :
"1. 10 CFR 50, Appendix B, Criterion IX, requires, in part, that measures shall be established to assure that special processes, including welding are controlled.
Paragraph 5.2 of procedurc 9-1 of the Consumers Power Company Quality Assurance Program Topical Report (CPC QA PTR) CPC-1 states, in part , 'Special processes are accomplished with written process sheets, procedures, checklists or equivalent which describe parameters to be met during the performance of the special process . . .' Contrary to the above, the following discrepancies identified re-
- f. # M4 lative to the anchoring of safety related 4.16,TV switchgear indicate that welding activities may not have been adequately controlled; these documents went through several reviews and were approved,
- a. Quality Control Inspection Record (qCIR) #C304-283W specif ies t hat the switchgcar be anchored to the embeds by plug welds; Note 13 on the installation drawing C-195(Q) requires fillet 900u07259
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welds. This indicates that the manuf acturer's recommendations / were not followed.
- b. te QCIR specifies the use of Weld Procedure Specification (WPS) l Pl-ALh (structural) for plug welds; this WPS is prequalified to AWSD1.1-76 requirements which excludes 7/S" dicmeter plug welds.
1 This indicates that an incorrect WPS was specified and approved.
- c. The inspection records indicate that " plug welds" were inspected and determined acceptable.
- d. On August 23, 1979, subsequ en t to the ::RC inspection, corrections were made to the above record without the benefit of procedural l
requirements. 1 l
- e. Visual inspection of the welds and discussion with the various l site personnel indicate that they may be fillet welds."
l
- 2. Response; It is our evaluation that Bechtel Quality Control Inspection Record (QCIR)
C304-288U erroneously referred to the subject welds as " plug" welds. Reinspection by Bechtel QC and evaluation by Bechtel Project Engine ering confirmed the welds to be circumf erential fillet welds as required. Since the inspection criteria (i.e., 100~. visual inspection) are the same in either case, the welds are acceptable as is. Bechtel Welding Procedure (WPS) Pl-A-Lil-Structural used in conjunction with Bechtel Welding Specification CWS-Structural is the correct weld ing procedure for these circumferential fillet welds. QCIR C304-238W has been corrected in accordance with Ecchtel QC Procedure C-7.1 to reflect the above conclusions including the incorrect
/W ul{
change made by a QCE on 8/24/79. 90007260
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$ Q To preclude recurrence of this problem, the individual QCE involved has been apprised of the errors and trained in the proper manner of correcting QCIR Records per SF/ PSP G-7.1. Additionally, all QCE's have received
[j S lih9 S training on the requirements of Lf/ PSP G-7.1. I V.q cw. l The above actions, which are conside. red effective immediately, will achieve full compliance with respect to this inf raction. I 90007261 l l l
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Midland 1 & 2 QCIR R/B Spray Ring Anchor /* 9^ f!-79
- 7. nsn'. .N4 Unit 2 L3. c:3. cr.w:=33 ca c. aMA/ Mc. 47 .3:2 Anchor No 090, 070, 05 ), 'J.
d' o wr "'tr11-27-79 030 & 020 (2 anchors each No) Bechtel OC Vanit If Y! 6
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Acti.vity 3.5a has an NA entered and initialed for We1 Jing /NDE IR #=T :'d' 2 review. Parther, the' Welding /NDE IR number is not entered. i Contrary to the above, PQCI P-2.10 Rev 1 instruction for activity LADreisbach 3.5 states in part, " Verify that required welding and NDE, instal-lation and testing of concrete expansion anchors, and grouting and.y.3, , , drypacking have been completed and are acceptable by revieuing the applicabic inspection documentation for the QCE acceptance ULDarclay DdM111er si gna ture . Enter the app.11 cable documentation identity number (s) WR31cd WG?!oring cn the pipe support IR". TCCooke(2) J Fhut;en
, JLCorley JARutgers
- u. - e ;*=td a M w RHermeston RASimanek
- 1. Re-open affected QCIR's and correct deficiencies.- SHH'owell DATaggart DRJohnson GSKeeley BWMarguglio
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es I 1 =l x1 NA
- u. s 2- .:4 ==m,
=2 , xia, j r a, m .u : , :r.=w, i u. :rcs x an::: 4-4.::: :=a: =s i X l :n ( l l w. :s x str. :.a=: n2 :o.n(.): =s L j ={ ~ y}
}u. s x m un: 7:2 :.u: m =s 1 1mlXl l u. = :s. 32 & :=e a m:s: m sm4 NA *
=. = s -w *A 2 ."J: "J 344 NA {G 2 Os, M G 210 *.U",:W, 3 Q MO3' UA
=. xs c.==A= sr , , . 43. n==s cr.: - => 9 19 79 a. .,a p s r.sA _.sa=4 .
7J M
- u. 2.u: a =r.2=m. . orn s =n==s a=,
-o tr - s e4 c:>r:=5 a:r
b'I ~D ^ v Affected QCIR's were opened and addendums made. 11/21/79
;s.
.T3 n:t/ ."O.IO : $U. -'=. ;U?. a 4*. .M J;J. . U. .:.:?.4 is. .W~ -' 5.T: .;;. ;. .;id.: . v. . e. .i . -4, , .4 . , . .
NA NA
- s. rwe=s:.su.ur=,:e.:=r,,
NA . Bechtel Let ter L\D-12( 2
- n. su. :r =, n recy a=r.,.
- =o==s u. .ma :.2 e . v.:. . ;r:. u. ,4 a;., ,u.
=. e=:. =r. , w .z;.: T, . .
NA
- .. 1 =a : .zu: 2 a.:.= = = w NA NA .f[:
M See Page 3.
- . r.:. r :n. n:7. ns su: : 4 c ; =. .== , 3. m.___._..u=,..a::;. 4a ;.
a ..;
,m:2 u m.a. =,a_--.
Bechtel Letter LAD-1202 hM,7,( $h, :.3jj g./ 3 MMA f[f/ h/ pc Document Control (1141 - 02211 - 15200 - 73*10*03) gQQQ[/6f
4' . r 9
,)
PRC hCT3. ENGiMEEAlNG 2No CONW;iUCTICN - GACn5=" hg WI NONCONFORMANCE REPOR i CUAL;TY AssutANCE h_ Pa T E{4g3 PROCESS CORRECilvE ACTION 3
- s. a c:: u: un w= 2_ w To be determined.
- a. .c=.v. :.x: ==zt s n , = .-- nu ma un as c.w.==o 1: c.ac.a.arraz :s w ~ au The root cause was inattention to detail. Bechtel letter LAD-1202.
- a. n -_< a u :=a irns c=:::r
.==:
rmm- -- - m A _, b
.u a w _:: r..s va- , ai
- 1. Review all QCIR's for Spray Ring Anchors of Unit 1 an'd 2 for similar omissions /
errors. -
- 2. Document and correct omissions / errors found in Item 1 above.
- 3. Take action to preclude recurrence.
- 4. Determine root cause and corrective action,
- u. ,- < a = a :u=r :r :m:m c=== = ux: .6 2 a= cr c:n_:= r.
- 1. Affected QCIR's were opened and addendums made.
- 2. 11/21/79 Training session was conducted. l
. l l
i 90007263
.!. .CJ CF ?C Q E7=~Ts
- 1. QCIR P-2.10-613-la, b and c, Log No 46030 was reviewed. l Activity 3.Sa was reviewed for the following seven out of a total of ten hangers :
2-GCB-14-H2 Sketch 2-613-1-14 2-CCB-16-H41 Sketch 2-613-1-17 2-CCB-15-H44 Ske tch 2-613-1-8 2-GCB-13-H4 Sketch 2-613-1-12 2-GCB-15-H45 Sketch 2-613-1-9 2-GCB-16-H42 Sketch 2-613-1-13 2-CCB-13-H2 Ske tc h 2-613-1-10 ; , (Contd on Page 3) !
+ i=. .r :z. =m== --a :.a a 2._. . . :w:=.:n ->. rex::.s a .:-w:.z=a n==2 a.x, l'
Bechtel Letter LAD-1202 UG1d f[hb // -
/
- s. ?.uooe '
0
.h-
. ~
* /- .
} l l PACE 3 0F 3
/ 1 NCR SERIAL NO: M-01-9-9-093 DATE: 9-4-79 i' DATE OF REV: Closed 11-27-79 FILE MO: 16.3.6 1
- 34. METHOD OF PART CA VERIFICATION:
QCIR P-2.10-613-la, b and c, Log No 46030 was reviewed. Activity 3.5a was reviewed f or the "ollowing sevcn cut of a tot.il of ten hangers: 2-GCB-14-H2 Sketch 2-613-1-14 2-GCB-15-H44 Sketch 2-613-1-8 2-GCB-15-H45 Sketch 2-613-1-9 l 2-CCB-13-H2 Sketch 2-613-1-10 2-GC B- 16-H41 Sketch 2-613 17 2-GCB-13-H4 Sketch 2-613-1-12 2-GCB-16-H42 Sketch 2-613-1-18 Additionally, QCIR P-2.10-612-1-1c was reviewed for hanger 1GCB-13-H2 Sketch 1-612-1-10. QCIR P-2.10-612-1-la and -lb addendum e copy (only) was reviewed. 1
- 43. METHOD OF PROCESS CA VERIFICATION: i
~
(Contd from Page 2) ,
- 1. (Con td)
Additionally, QCIR P-2.10-612-1-1c was reviewed for hanger 1GCB-13-H2 Sketch 1-612-1-10. QCIR P-2.10-612-1-la and -lb addendum c copy (only) was reviewed.
- 2. QCFM 6718 was reviewed for documenting training session.
l 90007264
i % ,- l
/' ) )
1
/ Bechtel Power Corporation l c -
gg;J Post Cllice Box 2167
, . . ,J Mictand. Michigan 48640 -
?@y , I l
T o @ Movember 16, 1979 is p?If ' Consumers Power Compan P. O. Fox 1963 ,r-h'S ' I'ddland,111 46640 ' l Attention: J. L. Corley Job 7220 Midhnd Project CPCo NCR M-01-9-9-093 Complete Response I LAD-;L202 Action Item-S-053 l
Dear Mr. Corley:
The subject NCR identified that R/B Spray Ring Anchor QCIR's hcked welding NDE IR numbers contrary to the requirements of PQCI P-2.10 Rev. 1. It re-
~
commended that Bechtel correct the deficiencies and take appropriate process corrective action based on the root cause determined by Bechtel. Bechtel has evaluated the p'roblem and the follotring is submitted as a l complete response. { l
- 1) QCIR's for Spray Ring Anchors have been reviewed and dis-crepancies have been corrected (e.g., QCIR's P-2.10-613-1C, and P-2.10 612-1-lC).
- 2) The robt cause was inattention to detail.
- 3) Corrective action has been taken and training session held is documented in QCFM 6718.
I believe all the concerns expressed in the subject NCR have been addressed by this complete response. Should you have any additional questions, please contact T. K. Subramanian of this office. Very truly yours, ge
,h,, DWY L. A. Dreisbach Project Quality Assurance
- c. m e m m c P ?er teo/ns/bs=
@' g j@ t hf ( 7 90007265 cc: W. Bird "
B. Marguglio l',L ~l<. um/n ~ + =gg _.y J D. Miller :'[') n,j,4 >TY A9cU'.,' '46 IvaviAND, LiC . CnN '
S 4
^/ . 2 \
Start Up System: 2-CNC 75C EC73. EAC.AEER NG ANO COHsT;tlCT:CN- l ta gG. r'k.= C",1%'l*.*,,l3 N0dL CONr0RMM4CE RtPOR*I F* CUALITY AS.54.il ANC3 :EFAATM NT
ax =.m
.. n:. =: u.:: ?. .. :sar=y.:a sw x.
n= 1 :: 2 n.c:m:x =: w: wc J. m I-1.10-2TE-1958-1 .. gygg g -
?fidland 'I-1.10-2TE-1957-1 2 4=, -
- 3. --_m.=, =. :r,. ccm:=:a x4 OC Insonerion Moonre ' ~ :4-?A 70
- 2. au.u:.N. cr Z: ' J.
gfyr.p ) ,,_7g NA Bechtel QC
- .:. NA ** 'if> ."1. 6 11 x se. =ra:= c=c=u . ;m; u, = == c=s=:s c.:1 n:ns 1. s=== ==x Section 3.4.6 of SF/ PSP C-1.1 Rev 3 states in part concerning the " * " " '
standards for inspection are based upon "the criteria established LADreisbach , in the design documents and Ficid Engineering documents". i t Inspection Records for the Installation of Instruments (I-1.10) used to inspect 2TE-1958 and 2TE-1957 reference pf ping isonetric
..-619, h.,neet h 2, ;cv o,/F3.
- '1he correct isometric .ts M-619, Sheet .
$nu3"ar'c la v ' DB 1121er f/3' Rev 6/F2. WRBird WGMoring TCCooke (2) JFNewgen JLCorley JARutgers
.:. . mm= .3 . .i a RHermeston RASimanek SHHowe11 DATagga rt
- 1. Reinspect thermowells to correct isometrics. DRJohnson 2.
Correct the I-1.10's to reflect correct inspection documents. CSKeeley ) i BWiarguglio
=s:2n-c ::: ec. ;wo u=:=a O m m:::==s y JMilandin
- u. n=s x.s u =
=ms MA m ~ s =rm er sces = a :.=
ml l m
- a. :s 7-x=s a tru==. =s :aa g i 2 .a. a=:s .= =r - ~ s=.:w .
l
.t. res x irr=: 4.L=t :::4
= [X l ro [ } l tr. :s x ny:ruze: ns :o.n(.): =s l i n l_ x i
- u. = :c er.w.2 ns m: m =s [
lmlXl l:9. ::r :=, a= s =w er er a s2:4 NA
- . r =s. e c ::c: = ==: 3A l = = =.i, m cr :: :rrra. :s .c.m e.>.=::: gg
- u. xs u.t= m ,
j 23. .- , c = :: = :a => 10-5-79 " ' " ' " * ' ' ' * ^ " " ' hb ? E ' L
-a 1:n 1 a =e==n u= l '/ bb, '/-2tf *i9
- n. n: a w m. .= = m- , . or.:== a=, _ _ ,
Verified I-1.10-2TE-1958-1 I-1.10-2TE-1957-1
- Correc ted and re-inspected. .
- a. =.3 m .~c:. 2 : C. : . .w. , c. o .c . =. 2 2.>. , u. m.: c. . u . 4. , . . ....2., . 2. % . . .
NA NA NA . See LAD-1139
.**. TAatC.:7.:. 3.*3. 4:~'. 's. ;=?. s 11. C. 2.7 O: "JCL*7 46".=CW.
- C==N 22 ? s .A. 2 -C:2 . ;* *. . C. d. ::. ,,n a :2. s*;.
f *3. .*T.*.2. :::">. . ; ;c.l c; :,;;7.6 NA NA
... .:=r.2 = m: a . : =:a =:s, NA
@ /929Q
./
Visual
- n. 1=. r 90007266 r 2 x. :=>. -> wL M - ll 9 y s. i=. =- .. :m : s . zu :.a s .:. ..a 9.n../:9%/[h=,-. s =.~= 7/.?/Ml'/7Y m <a.:s=,
jg V?*:/w?' - 5,'A pj$/f m: :-:c
= , . :. u = .
. a a pr==> I 971 /<.r9,n&h-&Mi-l-f l
/ '
Document Control (1141 10400 - 73*10^0'O i
s h ! q
,4 FMO 'ECTS. ENG4NE EkhG ANo CONC;;tc7;CN - ' ; 5 ">
f a , y"'*?...", .NONCO ^ CE
- c. EPORT '"'"" """""h-WMoi ,
'k6/ FROCESS CCR RECTIVE ACTICN - ==. a-=2 :
2
. . . u m : a uass QC errored in transposing sheet numbers due to 2TE-1956 which is on Sheet #2 and was part of the group of IR's acted upon on the same day.
- u. es:. m: =2a1, = : .w .w wr4 su a c.w;=2 a cm, or - .u .m u,a See lid ,1189.
1 I 1
.a. na=1a cr~. = cm. s
_o
=x
- z. .. --
_O -O _Q
. t. a.'s=m.n.- i.u a m a.
- 1. Conduct training se nion concerning QC's ' review of de' sign document reqiiirements and their proper / correct transposition onto the I.3 Form QCG-6.6.
I w r ,-- ca a = .u=r n :mm c=., = 2=cz .t 2, as cr - .:r , , See L\D-1189.
.]. .c Cf . ru CA T LC'.*"JO =
Reviewed training records. 90007267 l 1 l r )
' i,:l)<f()
is (1 l i
. 2=. : :::. =n== m . =.a a s 2 a :wa=u, .s. .w. u a = r==u .== . u : =,
See LAD-1189 Chl RYA? ?S- h/n'dd'7 ? 1
ugy . f 'h
/ MEERS FCl,'S Gm.?Q -
Bechtel Posuer Corporation h p p1 Frg =h { NOV: 21979 U eoe omcc. nox 2i87 p
!ED QUAMY ASR!R).NQ - November 9, 1979 l
MIDLAND, MICHIGAN i Consumers Power Company ! P. O. Box 1963 1 Midland, MI 48640 l Attention: J. L. Corley Job 7220 Midland Project CPCo NCR M-01-4-9-101 Complete Response LAD 1189, Action Item S-070
Dear Mr. Corley:
The subject NCR noted incorrect drawing reference on inspection records , 2TE-1958 and 2TE-1957. In response, Bechtel Control has reinspected the subject thermowell installation in conjunction with correcting the reference criteria on IR's I-1.10-2TE-1957-1 and I-1.10-2TE-1958-1 were conducted satis-factorily on 9/20/79. A training session for all Piping / Mechanical / Instrumentation QCE's concerning the requirements for documenting and conducting a review of inspection reference criteria prior to performing inspections was conducted on 9/21/79 (Ref. QCFM-6866). If you have any questions concerning the above, please contact Phil Falkenborg of this office. Very truly yours, Y MA. ct N L. A. Dreisbach
- .2M -
Project Quality Assurance Engineer l l {l LAD / PEF /s,jc ' RCW j J cc: B. Marguglio : W. Bird - I
~7 W --l ~'
LM 90007268
( ( Start Up System: Indeterminate gg I/d
- 6. nc=: mi NONCONFORMANCE REPORT
- 7. z=w_wm ru: x, 4. :cx:mw=a ru: m, Psc.:t.c;s. Esc:x e gn No Aso c::nsTnuc:rcs-
. u 2.c 1 er 2 Midland NA Portable Rod Oven 2-
{g.'9 - 79
- 7. c.xx. :::cus to. :20. c:ac=:xs x :.:. ur.4, c. a :ca -
s.7 M '39 Closed NA Bechtel donstruction Cont #2
- u. is :.r =xsr.a.c:s =cc:s . ~ u nu=c 2.a;=::s um 7::ni 3.
{f;2. f',.4 a:2:.::n _:s , Portable rod oven No 288 issued to Welder P-654 containing approxi- x=:s e:n: mately six pounds of 3/32" diameter 7018 electrodes was found LADreisbach adjacent to the emergency lock. The oven was not plugged in and the electrodes were cold indicating that the oven had not been plugged in for a considerable period. This is contrary to
=PJ CP:s paragraphs 6.5 and 6.5.7 of WFMC-1, Rev 6. URBird TCCooke (2)
JLCorley GSKeeley BWMarguglio
- u. 2:cwcm .a a: a. JMilandin Discard the electrodes. DBMiller DATaggart
=s:=vm:::: =n. :=xsc:s u i 1 x: m::==3 l-"x'l ,
S s== := t>-== > => .m. :a:A=:n == cr =w x.2 or.=,
=s [ j so y NA .
- u. :s i~.-.s a r:;::=.mi
=s g x ; ; 2 m, m::a . ._ . 2 .:.: ai .5. r:s x mt:: 4.us: :=c =s(X l so l l ltt. :s x m. s u:z ::2 9 5n.): mj j .io R
- 3. 2 = 2::xa .u:.: ns ru: n =s l l so l x l l;9. ::r=:,a=5 =e a m :. m, 33 u.
= =s. ao S:s r.:xa: a ne' NA l # 2' " " * ";;;^2* * " = ' NA
- 2. 5:t c2=~ = m 23.
, n==r sa:.x ..::::: =::s m 10-24-79 2+. xinv= ass =2. .
- n. . ru= a wna=n, . , ..x==
c<.dc
, e.r. ==, a=,
- ar~ c.s :w.::::s u .: ,
,f/hjh, y ,/9...;_9 -
See Attachment Page 1 20 Nov 79
- 40. m uis 7*.L..4: 4:J. A;;f. - .~.P. ; 27. /M) 4R. T:2. ;; .2. s .s . s7.s:"JJ 'a :i; 4;4. 4.4 .y.
.Mr . . ;4. .i ;.W. rw . c.4 .,a.
N/A N/A N/A See Attachments
- . rue:n . 42. ec.t. :.r. :=P. . ..
sp=. :r s: sc:a e: r.v. :2. rp c a .c.: 7 .:. -;2 . n. 7u- ., m. N/A
....1:
N/A s.a. A;;=. ::::7., N/A
, a} mk ,
- 3. d:s ;r ru: a .v.:;:a na:
t Reviewed Attachment Page 1. Verified that the electrodes were discarded
- u. sp. :r :7:gr:a ru;;/4 i._._._..,...___,,
- 3. 3 2. .u.: .,:.:
a4 x ; t, ,_
,, m ,,
/f* y >='r33.u;:,q,g 7, , . _ . .
j See Attachment';
, -( ,gy , , g V '
y s Document Control - (1141-2-73*10*03) 90007269
c < . j PRO.ECTS, ENGINE ERING 1NO CONSrRUCil0$.
!Cdb ???" UW'I N0NC0NF0RMANCE REPQRT *"""***"'~'k2?R?1 PROCESS CORRECTIVE ACTION
- u. u u.a:.cz :r 1xx u.z:tsn ruz _2_ er 2]
To be determined later.
- n. cat. imt ~t11, 2 wwa m nuan t::a a c:.e =s is cao. unusuu na wx=a au N/A
<>. r= :s as ms r.wu
== O
,--O _O -o __ O
.L. a IIc:;h~.AC.::r na Pv- ' as Re-emphasize the requirements of WatC-1 to the responsible personnel.
La. i- - cA s u .A.cs ar :mts) ==xa :s tL:cs a 5 a= ::r c:xt:_=:s, , See Attachments 20 Nov 79
' 3.
. - w er f u a .rtr..A:::s, Reviewed Attachments. -
Verified that Craft Personnel had been given training. i 90007270
. su. :r :ac. usr==s= r:a im. s a 2n.i . a ::.cu= a, 3. n. -
,g;,
See httachments ,/ t O ;/,,p= cy :, . U( L A 0U A-f
- fi
' l' a
- UVh\
'J (Hayy$
a -g y/
/ . .
Bechtel PowerCorporation Interoffice Memorandum G. Smith F6e No. to:n: SO - 93 'G 94 - on November 7,1979 - I From p,$, B;goks N of Welding cee.n to , At Midland, MI. M 426 t
\
- O s .
I C- In 'respo'n$e~to the above QA Action Item h'o. 93 6 94; the Welding
.I Department has re-issued the "do's" and " don'ts" that are given to ,
8 . welders upon satisfactorily passing the welder's qualification te'sts. I This d,ocument is read and signed by each welder before going to the field. g' It has also been typed in French due to the number of Canadians
, on the project. Also, Mr. L. Davis will be i'ssuing a letter concerhing 3- ,
the above subject. 3-In addition to the above, all Field Welding Engineers have been re- - instructed t'o the requirements of hB!C-1 and were told that any cans , N found with cold electrodes shall be taken to the rod rooms, where they s shall be either destroyed or sent to the test booth. ' O .
' ~
QS. P.S. Br'ooks to c. n. el;.,. _
..' n f(- } +h H C'2 N'W '
h @' tu t~ p,
/-
x - u - r - S-93 y g y., u pt 4 1t o 6 /.T Q- v.c.x mov 4 MT ?'W p,Q.3,qN.'f.-VHf, L n ( M., ~s
',a' p~
) ,'-i n - 8::y blu:.+h" 1
7;0. Fr 90007271
.j --s
, D ,og 3 .g n &,
, M(t., F n u , Bechtel Power Corporation Hov121979 ')
Post Office Box 2167 lRD QUAUIy ASSURANO " ""# " "" **" MIDLAND, MICHIGAN r:ovember 8,1979 Consumers Power Company P. O. Box 1963 Midland, MI 48640 g Attention : J. L. Corley D Job 7220 ludland Project h\ CPCo GC.t 's M-01-4-9-110 l i and M-01-4-9-111 g NRC Infraction 79-22-02 ] x
\ Complete Response LAD-ll84 Action Items-S-93, 1 S-94 and S-100 I
k g
Dear Mr. Corley:
N ! Q Please find attached Bechtel's reply to NRC Infraction 79-22-02 l
"Two Rod Ovens Not Energized" which were also documented on the Q two subject Consumers Power Company NCR's.
Q The attachment is formatted as a NRC response and is also a full - response to the two subject Consumers Power Company NCR's. Should you need any additional information, please contact Mr. Phil Falkenborg of my office. k g Very truly yours, , o A L4-Ou.1.da ook L. A. Dreisbach
,N Proj ect Quality Assurance k Fngineer 4)
E S LAD / PEF /bss
% 'k Cng'
'l
~~~~~ !
cc: W. Bird
.g B. Margug1io ,R$ N t ,
Attachment j k?0Fy N y IS2C).f]/ l 5a'_ j l t 90007272 Nmil x /
CONSUMERS POER COMPANY RESPONSE
\
t 1
/
p _TO ITEM OF MOMCOMPLIANCE DESCRIBED IN NRC INSPECTION REPORT (NO. 50-329/79-22) (MO. 50-330/79-22) 1 TWO PORTABLE ROD OVENS NOT EMERGIZED (50-330/79-22-02) b Q Description of Noncompliance k g 10 CFR 50, Appendix B, Criterion V, states, in part, that, " Activities af fect-N ing quality shall be prescribed by documented instruction, procedures, . . . x and shall be accomplished in accordance with these instructions, procedures,
.n 4
I Bechtel Quality Assurance Manual ASME Section III Nuclear Components Division 1, paragraph 5148, states in part, that, ". . Requirements for receipt, k . inspection, storage, issue and return to stock of welding filler materials are 1 in WFMC-1 . . ." 9 Bechtel Power Corporation Procedure Specification No. WFMC-1, Revision 6, i Amendment 2, paragraph 6.5.8.1, states, in part, that, "The portable warmers shall be energized within three hours df the electrode issuance from the rod room . . . Q Contrary to the above, the inspector established the following: O , Q a. On October 9,1979, approximately 3:00 p.m. a portabic oven with I.D. No. . Q 288, containing approximately 30 sticks of 3/32" diameter E7018 welding O rods was lef t unenergized in the Unit 2 Containment Building adjacent to Q. the Emergency Personnel Hatch. The welding rods were cold to touch. The O welding rods were issued to be used on weld No. M326-2880W, of Systems No. 10"-2RSC-110-H9 on drawing No. 619-2-9. O . L b. On October 10, 1979, approximately 2 :00 p.m. , a portable oven with I.D. Mo. 236, containing approximately 60 sticks of 3/32" and 1/8" diameter ( \ E7018 uelding rods was lef t unenergized in the Unit 2 Containnent Euild-ing at approximately elevation 611' -0" and 270 azimuth. h The welding rods were cold to touch. The uciding rods were issued to be used on weld { Mo. M326-2496W, of system Mo.10" -2HBC-110-H28, on drawing No. 619-2-30. I c. V The portable ovens were issued to the welders at 7:00 a.n. on the days in j T question according to the logs kept at the rod room. l L g d. No welding has been performed at the time when the conditions were noted because no weld rod stub was in the stub can. 90007273
-/ /
/
( . 2 1
Response
The offending welders were immediately retrain'ed by Bechtel supervision. on
, weld rod control and emphasis was placed on portabic warmer engergining re -
( g quirements. At this time Bechtel Supervision and field engineers concentra-ted oncrafts other this subject to assure confor=ance of specification require.,ents by
=an. Subsequent .. $ to these incidcaces, by direction a docu=ented training session was conducted by Site Management.
Q ~ To preclude recurrence Bechtel Field Fagineering has re-issued 'the "do's" Q and " don't" that are given to welders upon satisfactorily passing the weld- )
)
ers before qualification going to the tests. This docunent is read and sj;;ned by each welder field. It has also been typed in French due to the num-ber of Canadians on the project. 4 g These actions have all taken place and full conpliance has been achieved. N . t i 1 g 1 O e k u O - L L - i4 z U e - s 90007274 4 e
,, , ----= c" ~~ *
- Bechtel PowerCorporation Interoffica Memorandum To
'g Midland QA File "*" LAD-ll62 Midland Training File
\3 sutii.a Record of Training O*
% October 26, 1979 Housekeeping and Equipment
\ Protection h*
P. E. Falkenborg kN
- Quality Assurance I cop to L. Davis ^'
Midland, HI W L. Dreisbach " 390 I
- 0. Holman k
I .
Reference:
%, CPCo Memo 344FQA79 (NRC Exit 10/12/79) i D
O. H. Holman, Project Superintendent Construction conducted the 45 rainute k 1 training session / conference on Spec. FPG-7.000 Rev. O Para. 7.7 the re-quirements of the housekeeping spec. was reviewed along wich the other handouts, i.e. FPS 1.300 Rev. O Welding-Burning and cutting procedures l plus URC Notice of Violation. Each super attending is to hold a training hw session with the general foreman and foreman reporting to him. 1 D This is to be done by Friday, October 19, 1979 and attendance lists are to l be made. D k Subcontracts is to take this same or similar action with the major sub-M contractors. He also discussed today's violation concerning Rod Ovens Not being turned on, and stressed correcting this problem. He then discussed the need to clean concrete splashes from stainless steel ( surfaces and general clean-up requirements being stepped up. g A derailed conversation fo11 cued about eating areas and tool box locations and ::ones for housekeeping (FPS-7.000 Para. 6.0).
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P. E. Q Quality Assurance Engineer PEF /bss 90007275 se24. nev t/re
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l 1 l l Bechtel PowerCorporation i i Interoffice Memorandum C. f
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T' All Craf t Welders "*"~
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~,: 8"J'c' Job 7220 Midland Project
November 9, 1979 jih Rules for Test Facilitice m; :.3 ** L. E. Davis
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- n:4 Construction
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Midland, MI " l
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ikl 1. If you have any questions or problems, one of the Welding 2; Engineers will try to help solve them. W ! (Q 2. When you come in to test, you are assigned to the test booth.
-p i If any help is needed for unloading rods, coupons, etc... you will be asked to assist.
ig 3. At the end of the day or test, you will clean up your booth iN before leaving test facilities.
- 7. 4.
- Throw the rod stubs in the rod stub bucket and at the end of jG the shif t, throw then in the rod stub containers (55 gallon drum - yellow).
EU e3N 5. Keep curtains closed when grinding or welding. MC
.. 6. Cleanup time is 10 minutes prior to shift quitting time.
i.%
- 7. You can use the grinder to grind your stops and starts only on the first pass.
- E 8.
=ig6(g 7.j You are to use the safety equipment provided.
any, ask the Welding Engineer. If there isn't ss
.R 9. Keep rod ovens plugged up.
A
?.O. 10. Keep test tables down. Tables will be stationary, but can ;.g swivel.
iik
!.K 11. Bench grinder will be used for Tungsten only.
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Rules for Test Facilities Page 2 3.; - 4:' 5 M hE =:.+:y ,;;p 12. There will be no down-hill welding at anytime. 'k E:" 13. Do not arc the face of the coupon.
~~
Strike ,;qere you are going to weld in the groove.
;_;.5 :T::R: . . . . . . . 14. Do not weld to or set your welding machine by welding on the jQl.g;. . test stand. l 1
LEEWjs:: I
'9".".W 15. Do not spit on the floor or in the rod stub bucket.
wi:-MW l NM l'6. All unused rod will be returned to the ovens.
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. l
=s fd 17. l Paper and trash will be put in the trash bin and not the Ej$gj .
skid box. irg-l.g;;' 18. All horizontal bead patterns will be welded from the bottom 20!: '.5i6.. u p. l i.:.::;g:;q !
- 19. All test coupons will be tacked in position and remain so Ql):il ='-
,..: until the test position is completed.
i?ji: R 20. Grinders will' be kept off the floor. Hang them up.
= ;;.? ;.. l
~;Q( 21. Any infraction of these rules may result in your removal from the test facility and/or termination.
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[4 m Bechtel PowerCorporatior Interoffice Memorandum e T*
@.??!! h Aux soudeurs dans tout les m5 tiers "**'
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P'eglements pour ceux qui testent November 9, 1979
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Construction
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"""[W.5 UN#1 1. Si vous avez des questions ou problemes l'Inginieur en charge
'I d.Mi i!.. S'occupera de vous aider 'a rdsoudre ces problemes et re'pondre
'a vos questions.
3E5..M.5.. .:E..n..v..:.:. .
.!.M:; ?Vn:::' 2. Lorsque vous entrez pour tester on vous ddsigneras une table iii:.Ts 55Ef." ::= de travail (booth). Dans certaines occasions on auras besoin d' aide pour manipuler des coupons et boite d'flectrodes,
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dans ces cas vous serez demandis d' aider.
..~ 3. A la fin de la journie ou lorsque votre test est complete',
X nettoyez votre table de travail (booth) et le plancher avant de partir.
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~:::W 4. Ne jettez pas les bouts de rods sur le plancher. De'posez 'l es
?lks ;;.4:4 dans la chaudisre qui vous est donne' dans ce but. A la fin
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.iiME de la journ6e, videz cette chaudiere dans le baril jaune de 55 gallon.
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Gardez les rideaux ferme's en tout temps lorsque vous travaillez.
- 6. Le temps du nettoyage est a 10 minutes avant la fin de la
..i@EE... E 85 joune'e.
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. . . ....re:.
- 7. Vous pouvez vous servir du grinder pour les ddparts et arrets irh:!::
- l. ~ de la premiere passe de soudure seulement.
. :::Q;i! gg 8. Servez vous de l'eq,uipement de securite en tout temps, protecteur i
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pour les yeux et la figure. Au cas ou vous n'en avez pas a 1M.;... . votre table de travail, demandez en a votre inge'nieur en charge. [W.:r.-5@l.. s?. . . . . .9. !!.! Gardez les fourneaux portatifs connecte's en tout temps. is=
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Reglements pour ceuz qui testent Page 2
;mi-m., ===".. ....:kNk 10.
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Gardez mais pe0tlaetre table de test basse, la table doit etre stationnaire tournde. 11. La meule d'dmery doit servir pour aiguiser vos tungstens seulement. l i;
. . . . . . . . .iW..
Mi 12. TM5*":i+: La soudure de haut en bas est interdite.
=MifyNF 13.
"sk?.i) Commencez la face. ,a souder dans l' angle (bevel) du coupon, pas sur
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"??. Nf. 14. i N'Adjustez pas votre machine en soudant sur la table.
"g.{ une pie'ce ' rebut (scrap). Prenez h5"sh" :
15. Ne crachez pas sur le plancher ou dans la chaudiere pour les ' bouts de rods. l&*0 1 ;.~" 16. Retournez au fourneau les e,lectrodes s =.- n'ont pas servies. I
.!h / 17. i
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- .N:::::: Papiers pas dansetlaautre boite rebuts doivent 6tre jettds dans la poubelle, a m6tal.
... t ._. 18. i 1
d@s Dans la position horizontal, deposez les passes du bas en haut. i IN52 19. ! sgis., Lescouponsdoiventetreattachds(tacked)enpositionety
-". . . . :iDir""
demeurer jusqu"a la fin de cette partie du test. ly.q:: ny;
- 20. s ,
ifi; its ' Ne laissezles. pas les outils a air (grinders) sur le plancher. I
- .: = Accrochez
.5' 5! 21.
- Toute de'viation a ces r'eglements pourrais etre une cause de M. renvois de l' atelier de soudure et/ou etre terminer.
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$W hE. Davis
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[. . . . . [i ?. ih[Q3, [llj $ signature du soudeur l ::~i .a h ' f. 90007280 e
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., , ..(' :e MIDLAND PROJECT
,21 ~ UNITS 1 & 2
. . . . . , . ,.j.E..)..)
GENERAL INSTRUCTIONS TO WELDERS gry ^ ?!? G...*- fii . jig .
.fg.g .! A. Welder Qualification
= ". :: .; '
.;7 1. All Bechtel Power Corporation welders working on this ik;eil, project shall be qualified by Bechtel in strict accordan "M.t" with the codes, job specifications, and Sechtel welding g.. -
procedures. j..] ~.,j 2. Af ter qualification, each welder will be given a welder'
- d. ... .. . :M. . ... ,.... symbol according to his craft.
MYIyd M ,
- 3. Before Welding
* .' . //. M3 dli 1. Before going to the rod room, the welder must have a iiMi:i Filler Metal Withdrawal Form (WR-6 or WR-6A) identifying N. e= '
"~
the size and classification of filler material to be R. h i issued. These forms are to be signed by your foreman
=T' 3:
3h . ;.. and shall include the welder's name and identification
. number, and for non-Q welding, shall include the work "sg! :s.i:
. location. The form must also be signed by the area l
- i :
field weldi.ng engineer. I ub.k" ":V '
- 2. Check to see that you have the type welding filler metal specified on the Filler Metal Withdrawal Form (WR-6 or l.
s))gii WR6A). This information can be found on each covered
.M.!
electrode and on the flytagged end of each bare wire.
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*!!h!) : ; .z. . . . . . , 3. Use only the filler metal issued to you for the weld or "qjyi ~ ""TE"
),
welds described on the Filler Metal Withdrawal Form (WR- !
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. orWR-6A).
=m 4. Assure that the weld joint is properly cleaned including I
@d!.. the removal of paint (except deoxaluminite), grease, oil <
!. mss sei and rust.
l Jig;g, 5. When grinding is required on stainless steel, use only
- i:. _ . - the proper grinding tools, as directed by your foreman.
WN.2: .
*@.$i EEE 6. When filler metal (bare wire) must be cut short to
[A!! facilitate welding, only the portion with the identifi-
~.3 cation tag shall be used. The remaining portion must w%..
5 ^ . liiitsi be discarded in the stub bucket and not be used for 1 9 5 E= === == welding. W3~ ::a::
' ?. .h . . .,.. "I.i '"
- 7. Assure that adjacent material and equipment are properly fM5 " " '
protected from welding heat, sparks, and slag. Particul, 5$5 , attention shall be given to the area below the weld. as E ;;;::: NEEiii}5.
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i+ General Instructions to Welders Page 2 i.-
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8. Welding to anchor bolts, rebar, containment liner plat < tendon base plates, valves, pumps, tanks, vessels, anc
*l ...7;a; ..... '.is .
$.:.: - other vendor supplied equipment is prohibited unless '
- Mi. allowed by engineering documents.
- s;;
g.4 C. During Welding { . . , 1. Assure that the rod warmer is plugged in when at the w jy.yj ". area. g3 2.
.M Keep the red container or rod warmer lid closed excep' rea.oving filler metal.
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.I 3.
MGf . . . . . Precautions shall be taken to avoid arc strikes. [Thi 4. Filler metal stubs shall be placed in the stub buckets f..J i:.E . . =
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not 31 ace stubs in rod containers, rod warmers, or on f1 oor.
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wk , .== l.w; ll5 5. Contact your foreman or area field welding engineer if
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have any questions or are having problems with the joi: j111 N D. After Welding hf:......:-
- 1. Assure that all slag is removed from completed welds, 3%:f"" 2.
g- j.5 333 Assure that your identification symbol is placed adjact to the weld as required.
- ll:::. 3: E:iLEi .......:::.
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- 3. Assure that any arc strikes are removed.
3: y.
- 4. At the end of each shift or upon completion of the weh 42 :1 ::.:
"~
welds, assure that the following is returned to the iss rod room: 2w ---
- a. Rod container or rod warmers.
.s
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~ b. Unused filler metal.
DN-0 M: c.
.i.Q'- Filler Metal Withdrawal Forms in the plastic envele ETS. except for welds in "Q" piping and supports.
. . . . . .=
5 d.
.: 5..;i! Stub bucket with filler metal stubs for disposal in
- l. .
designated containers. [.::R:: .:i-'
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Violations of the above instructions will result in disciolinarv ^-
- f .t. 90007282 N'i
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V N MIDLAND PROJECT l UNITS 1 & 2 INSTRUCTIONS GENERALES POUR S0UDEURS si M A. Qualification Du Scudeur
- 1. A tous les soudeurs de Bechtel Power travaillant sur le pi project a Midland, devront etre qualifies par Bechtel en og accord avec les codes, specifications du project et des procedures en soudure de la Bechtel.
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- 2. Apres s'etre qualifie, chaque soudeur lui sera danne un symbol d' apres son metier.
} . . . . . . . . . ~ y@ B. Avant De Souder M.
. ... M 1. Avant d' aller a la rod room, le soudeur doit avoir en
.m :: -
sa possession une requisition: forme (WR-6 ou WR-6A)
..i p.'.' indentificant la sorte, le diametre et la classification
- .t.$.9 des electrodes qui vous serontdonnes. Ces formes doivent E?p:." etre signes par votre contre-maitre et doivent inclure
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votre nom, numero d' identification (symbol). Pour la , EW soudure non-Q la location du travail devra etre specifice W:.s: . sur la forme. La forme doit aussi etre signee par Sy=.c . m l'Ingenieur de soudure en charge de l'endroit ou le N
- x :_7:[ ::===
travail doit etre effectue. 1 M:i
,2. Verifiez les electrodes qu'on vous donne, les informations sont sur la forme (WR-6-l A).. Les electrodes sont etampes,
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et ceux qui n'ont pas de flax ont un drapeau indentificateu' M" L 3. Employez seulement les e? tetrodes qui vous ont ete donnes R. ~ d' apres la forme WR WR-6A.
.. . .. . .N "id?. 4. Assurez vous que le joint que vous allez souder est
. . . . . nett oye. Ce-ci inclus la peinture, graisse, Huile, s@; .m rouille, (deoxaluminite est une exception),
iil@i
- 5. Lorsque vous avez a grinder sur le stainless steel, employez les outils designes a cet effet. EX: les JE. roues brosse d' acier sont marques avec peinture blanche, h)
Si vous n'etes pas certain demandez a votre contre-maitre. W
. T9
- 6. Dans certains cas vous aurez a couper un electrode en SW -
deux, employez la partie avec l' identification seulement.
.=s M L' autre partie ne doit pas servir pour souder jetez la
%f dans la chaudiere (stub bucket).
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"!;. . . ?. ~f:h.
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- 7. Assurez vous que le materiel ou piece d'equipement sont
- if "'
Qi proteges, contre la chaleur etincelles. Une attention speciale pour ce qui en dossous.
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90007283
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j .:+ = Instructions Generales Pour Soudeurs Page 2
,E 8. Souder sur boulons d'encrage, acier d' armature, mur du 1' 5'? containement, plaque de base pour tendons, valves, pompes,
'2 tanks, vesseaux et autre equipments fournis par d' autre compagnies est defendu, a moins que ce soit permit par i
.7: :.:.:..:. un document venant d'un Ingenieur.
?
1.11 C. Lorsque Vous Soudez
- 1. Lorsque vous arrivez a lendroit de votre travail, 9
.. .$.,e%
- ._.. . ,. y .; . .
connectez votre chauffe-electrode portatif. S- c. Cardez le couvercle du chauffe-electrode fern:e, cuvrez le seulement qu'au besoin.
%.~.,
A:j 3. DN Precautions doivent etre prise pour eviter les arc-strikes
.k::: 4.
% Vos bout d' electrode doivent etre dans la chaudiere. Ne i
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les laissez pas sur le plancher ou dans le chauffe-electro ; 5. Sp:(. f Si vous avez des problemes avec le joint que vous soudez, n'esitez pas, voyez votre contre-maitre ou votre Ingenieur M.. . de soudure. ; iM "; mir D. SOUDURE COMPLETEE
..t:k.
4 "i 1. Assurez vous que toute la slag est enlevee et bien
@l brosse.
3.m 75 2. Assurez-vous que vous avez etampes votre symbol d' indent-EWi ification adjacent a votre soudure comme requis. g]: 3. Assurez-vous que les " Arc-strikes" sont enleves. N:b 4. A la fin de votre journee de travail ou apres avoir Mi, completer la soudure assurez vous que les items qui ! hMJ ;;;g suivent soient retournes a la rod room qui vous l'a l donne. ' N' a. Contenant d' electrodes ou chauffe electrodes.
@.I-
.;ig.:. b. Toutes electrodes qui n'ont pas servis. l
.h c. L' envelope de plastique contenant les formes WR-6 ou
%.U j WR-6A, a l' exception des soudures qui sont listes "Q" pour tuyaux ou supports.
j_f_,@_ . .s d
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pH Voir a vider votre chaudiere de bouts d' electrode dans les contenants designes a cet effet. 7%- Violation a ces realements ci-haut resultera a une action disciolina 4 90007284 . . . . 1. . .'.
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q:gpr :.r:4- To ra. No. 5:I*. '.
. , , ,g:_ . . , ' . suoi.ct Job 7220 !!idland Project Da November 1, 1979
===7:).uci:ye.ii General Instruetions to
.g ': = =v. h7 i Welders **' Signee Below
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c P" '* At Midland, MI. E4 216
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I have read and understand the General Instructions to Welders, 755"3{i'EU
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Bechtel PowerCorporatior Interoffice Memorandum ( 4 ==l:v.....:.. . . . . s+.:.. e::. To Aux Surintendants de Tout Les Me' tiers "*"
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November 9, 1979
- stri ii=:n Instruction Generales Pour Soudeurs
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- .. .: Metier i il3 liki ." .
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M' ( ( htart Up System: Indeterminate P PRoJEC73. EhGikEEAtkG AND CCHSTRuci: n. a,C.o wu a
'. C.".3*JC2t* dt 0i(KONr("0Ru1A, NCE REPOR*I g CUALITY ASSURANCE CEPLATMENT a=m
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gg3;_ y y Midland NA Portable Rod Oven #' ~ J. Ji:3%Al. l10034 *C. I^r7'10- 79 c23. CO.HF..J::3 :les 'd. 444A/:lX:. :P ;Z:s
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"i"T' :20-h N W NA Bechtel Construction Cont #2 ,
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mately 10 pounds of 3/32" and 1/8" diameter 7018 electrodes was found at elevatica 611. The oven was not warm and the electradas LA1:reisbach j l were cold. This is contrary to paragraphs 6.5 and 6.5.7 of WFMC--I ' P'ev 6.
=ro c:m WRBird TCCooke (2)
JLCorley SHHowell GSKeeley
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BWMarguglio Discard the electrodes. JMilandin DBM111er DATaggart
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a .mr2=s a=i n 1 :a=1 a =e- m u= '4t. A_..W/,,/,., y , f See Attachment Page 1 20 Nov 79
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vv Reviewed Attachment Page 1. Verified that!the electrodes were diccarded.
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PRO.JECTS. ENGiMEE AING ANO CONSTRUCTICN
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D#'Y NONCONFORMANCE REPORT '"'"""""'~* KEG 72t 1 PROCESS CORRECTIVE ACTION
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To be determined later.
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02:3 __[a -o _o 4A ?.b~'MN"A Os ICS 7*er--' OAa 1 Additional training to be given to craf t personnel in 'the. requirements of WFMC-1 with attendance rosters, by name, of all attendees furnished to CPCo QA upon completion.
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See Attachments 20 Nov 79 1 l
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Reviewed Attachments. Verified that Craf t Personnel had been given training. 90007288 I
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Bechtel PowerCorporation Interoffice Memorandum G.. Smith File No.
- s. e:- SO - 93 'S 94 om
- November 7, 1979 -
From P.S. Brooks N
.g of h'elding % ceo es to i k- et Midland, MI. E4- 426 .N. .
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- CN In 'respbh Ae to the above QA Action Item No. 93 6 94; the Welding 8
Department has re-issued the "do's" and " don'ts" that are given to , k I welders upon satisfactorily passing the welder's qualification te'sts. This d.ocument is read and signed by each welder beforeg' oing to the field. It has also been typed in French due to the number of Canadians D- o4: the
*he abo.ve subject.
projecit. Also, Mr. L. Davis will be i'ssuing a letter concarhing (
- k. In addition to the above, all Field h'elding Engineers have been re-
- instructed t'o the requirements of WS!C-1 and were told that sny cans <
N found with cold electrodes shall be taken to the rod rooms, where they shall be either destroyed or sent to the test booth. LI 2 - 9 }3, */ k,, - .. - w P.S. Br'ooks c.
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n,..tn ou a n.u i D Lt n tg W; wL 0, Bechtel Power Corporation NOV121979 b Post Othco Box 2167 WanWchigan 48MO
-lE!.D QUAUTY ASSURANO MIDLAND, MICHIGAN november 8, 1979 N Consumers Power Company 8
gi P. O. Box 1963 4 Midland, MI 48640 k Attention: J. L. Corley k $) Job 7220 Midland Project
$ CPCo NCR 's M-01-4-9-110 g and M-01-4-9-lll NRC Infraction 79-22-02
, Complete Response N
Q LAD-ll84 Action Items-S-93, S-94 and S-100 t
Dear Mr. Corley:
k q.) Please find attached Bechtel's reply to NRC Infraction 79-22-02 "Two Rod Ovens Not Energized" which were also documented on the k two subj ect Consumers Power Company NCR's. O . The attachment is formatted as a NRC response and is also a full ~ response to thr: two subject Consumers Power Company N'C R's. M Should you need any additional information, please contact Mr. Q Phil Falkenberg of my office. A Very truly yours, . k g (40m.dm1
~R L. A. Dreisbach Project Quality As surance
$a 9000729U-R LAD / PEF /bss hk@ ~'j DRll N? cc: W. Bird ' B. Ibrguglio /]pp D N ,y ' Attachment - w
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CONSUM13S POWER COMPANY RESPONSE TO ITEM OF NONCOMPLIANCE DESCRIBED IN URC INSPECTIO:t REPORT (NO. 50-329/79-22) (NO. 50-330/79-22) { TWO PORTABLE ROD OVENS NOT ENERCIZED (50-330/79-22-02) In jf , Description of Noncompliance
%)
hh 10 CFR 50, Appendix P, Criterion V, states, in part, that, ". Activities af fcet-N ing quality shall be prescribed by documented instruction, procedures, . . . s- and ." shall be accomplished in accordance with these instructions, procedures, N% I Bechtel Quality Assurance Ibnual ASME Section III Muclear Components Division
' 1, paragraph 5148, states in part, that, ". . Requirements for receipt, inspection, storage, issue and return to stock of welding filler materials are in UFMC-1 . . ."
Bechtel Power Corporation Procedure Specification No. WFMC-1, Revision 6, g Amendment 2, paragraph 6.5.8.1, states, in part, t ha t , "The portable warmers i shall be energized within three hours df the electrode issuance from the rod room . . ." q Contrary to the above, the inspector established the following: a. On October 9,1979, approximately 3:00 p.m. a portable oven with I.D. No. . 238, containing approximately 30 sticks of 3/3?" diameter E7018 welding q) rods was lef t unenergized in the Unit 2 Containment Building adjacent to gj the Emergency Personnel Hatch. The welding rods were cold to touch. The Ss welding rods were issued to be used on weld No. M326-2880U, of Systems No. O 10"-2HBC-110-H9 on drawing No. 619-2-9. ( Ls),
- b. On October 10, 1979, approximately 2 :00 p.m. , a portabic oven with I.D.
No. 286, containing approximately 60 sticks of 3/32" and 1/8" diameter E7018 welding rods was lef t urtnergized in the Unit 2 Containment Build-(s ing at approximately clevation 611' -0" and 270 azimuth. The velding
) rods were cold to touch. The welding rods were issued to be used on veld (3 No M326-2496U, of system No.10" -2RBC-110-H28, on drawing No. 619-2-30.
T h; c.
\) The portable ovens were issued to the welders at 7:00 a.m. on the days in S quest $on according to the logs kept at the rod room.
k N d. No velding has been performed at the tine when the conditions were noted , 9( because no weld rod stub was in the stub can. 90007291 l . 1
,/ ,
2
Response
The offending velders were icmediately retrain'ed by Bechtel supervision on veld rod control and emphasis was placed on portable warmer engergizing re - quirements. At this time Bechtel Supervision and field engiacers concentra-other crafts =ac.ectSubsequent ted on this subj to assure conformance of specification requirements by to these incidences, by direction a documented
,D training session was conducted by Site Management.
4 S To preclude recurrence Bechtel Field Eagineering has re-issued the "do's" and " don't" that are given to velders upon satisfactorily passing the veld-ers beforequalification going to tests. This document is read and signed by each valder the field. k her of Canadians on the project.It has also been typed in French due to the num-N [ These actions have all taken place and fun compliance has been achieved. I : b N ' 9
.\ 90007292 S
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BuditsRawerCorporation IntefcificaMemorandum to Midland QA File "*"* LAD-ll62 Midland Ttaining File , sub;.cs Record of. Training C* ~ October 26, 1979 Housekeeping and Equipment
-l Protection R'*
P. E. Falkenborg 'M O' ig Quality Assurance cop
- o L. Davis ^8 Midland, MI " 390 L. Dreisbach k O. Holman
\
Reference:
CFCo Memo 344FQA79 (NRC Exit 10/12/79) N N ' l O. H. Holman, Project Superintendent Construction conducted the 45 minute
&- training session / conference on Spec. FPC-7.000 Rev. O Para. 7.7 the re-g quirements of the housekeeping spec. was reviewed along with the other g handou ts , i.e. FPS 1.300 Rev. 0 * *. ding-Burning and cutting procedures 4 plus NRC Notice of Violation.
Each super attending is to hold a training l session with the general foreman and foreman reporting to him. 4' , g This is to be done by Friday, October 19, 1979 and attendance lists are to be made. ( { . Subcontracts is to take this came or similar action with the major sub-contractors. N .
]
He also discussed today's violation concerning Rod Ovens Not being turned l 3 s on, and stressed correcting this problem. He then discussed the need to clean concrete splashes from stainless steel
] surfaces and general clean-up requirements being stepped up.
], A detailed conversation followed about eating areas and tool box locations and zones for housekeeping (FPS-7.000 Para. 6.0).
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BechtelPowerCorporation r-Interoffice Memorandum d M g T* All Craft Welders "*"
$ 8*i*a Job 7220 Midland Project
- November 9, 1979 -
Rules for Test Facilities isff
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L. E. Davis m=-- Construction M * 'a ' Midland, MI " k n -
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If you have any questions or problems, one of the Welding Engineers will try to help solve them. ) i)%
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92 When you come in to test, you are assigned to the test booth. ;
- D If any help is needed for unloading rods, coupons, etc... you EM will be asked to assist. i Nb 3.
"Ej At the end of the day or test, you will clean up your booth l before leaving test facilities. 5:.1:% 4. l:M Throw the rod stubs in the rod stub bucket and at the end of j.:k the shift, throw then in the rod stub containers (55 gallon '
~
drum - yellow). l@ 5. Keep curtains closed when grinding or welding. Ty 'Ab 6. ib Cleanup time is 10 minutes prior to shift quitting time. i~$g 7. s You can use the grinder to grind your stops and starts only IE) on the first pass. , I M 8. You are to use the safety equipment provided. If there isn't {.{ any, ask the Welding Engineer. -:.r. g 9. Keep rod ovens plugged up. j( 10. Keep test tables down. Tables will be stationary, but can g swivel. ha
- 11. Bench grinder will be used for Tungsten only.
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. 90007295 N_i 2
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Rules .for Test Facilities f, Page 2 s /.; 5
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h(/ ,,, 12. There will be no down-hill welding at anytime.
- 13. Do not arc the face of the coupon.
[:p ;=d Strike whera you are going to weld in the groove. f..i..:d:.==5
. , , , 14.
Do not weld to or set your welding machine by welding on the L ::::2.-.. -
- .; test stand.
== == = =
ng;;; 15. Do not spit on the floor or in the rod stub bucket.
..=..=.::.:..... "TTQ.f gj 16.
All unused rod will be returned to the ovens. s=M.na lh E 17.
.= a . :: . Paper and trash will be put in the trash bin and not the lh.:. ' .q" ,. . .,
.x . . ... . . . sk1d box.
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M!!:7;.!"" 18. All horizontal bead patterns will be welded from the bottom @ ".:j,. up. 5%:1. .:::::, 19. iMi """ All test coupons will be tacked in position and remain so until the test position is completed. l 2l;i&l?:iis:- ! u 20. Grinders will' be kept off the f1 aor. Hang them up.
- ::. - . . .:' =....
5!:gF "" 21. Any infraction of these rules may result ia your removal from. E.E':: 5%?::. the test facility and/or teminat1cn. Elii.F m=:::::: gg:g=r-
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E M s+ Interoffice Memorandum
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W.?h2s Tsjj:i mi T* . Aux soudeurs dans tout les mitiers " g c:: i......, c ig . S" W R'eglements pour ceux qui testent November 9, 1979 L. E. Davis g *
. . . . . . . . Construction k * * " . :.. w .= =5 Midland, MI ;y- ;;. -
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- 1. Si vous avez des questions ou problemes l'Inginieur en charge 5%.:iii-Ei E. E EE"i
,S'occupera de vous aider 'a re'soudre ces probl'mes e et re'pondre ...;=.
w:.:.: a vos questions.
. :. :: :c .. . . ~ . . .
E 2. 9.:... Lorsque vous entrez pour tester on vous de,signeras une table 1.:"!:.fu/s :- - - de travail (booth). Dans certaines occasions on auras besoin 5N55@.i! .. d' aide pour manipuler des coupons et boite d'51ectrodes,
- f:., .~'.~'.! ,
h::y4::g_:
= ;;5 dans ces cas vous serez demande's d' aider.
S;:$" 5:i$
- 3. A la fin de la journie ou lorsque votre test est complete',
nettoyez votre table de travail (booth) et le plancher avant
- ... z.m de partir.
.i?l?:. uniin:!M
.?.ws ~ !!! 4. He jettez pas les bouts de rods sur le plancher. De'posez' l es fjN!! "[:"7" .
dans la chaudiere qui vous est donne dans ce but. A la fin "Q=M
..ii il ~ "E ~ de la journie, videz cette chaudiere dans le baril jaune de
"' - 55 gal 1on.
55: :e
- 5. Gardez les rideaux ferme's en tout temps lorsque vous travaillez.
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dkh.! '=u .:.... N 6. Le temps du nettoyage est a 10 minutes avant la fin de la iisyE
- . - ::=-
. . . jounee. -
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- 7. Vous pouvez,vous servir du grinder pour les diparts et arrets M:Y W de la premiere passe de soudure seulement.
- .=
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- c. :.: 8. Servez vous de l'eq,uipement de securite en tout temps, protecteu
#f .f.t pour les yeux et la figure. Au cas ou vcus n'en avez pas a dhj votre table de travail, demandez en a votre inge'nieur en charge.
~!!]i, . . . . . .
?>d:2- 9. Gardez les fourneaux portatifs connecte's en tout temps.
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Reglements pour ceuz qui testent Page 2 n\
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- 10. Gardez la table de test basse, la table doit etre stationnaire d.?"'"'
Bee .. mais pe0t litre tournde. ME"~ W 11. La meule d'e,mery doit servir pour aiguiser vos tungstens y seul ement. fgf EE= :: . 12. La soudure de haut en bas est interdite. Bl.4& .....
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- 13. Commencez ,a souder dans l' angle (bevel) du coupon, pas sur
"::::r""fis 2.*,**:: * .;
1a face.
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!.I.Mii m= 14. N'Adjustez pas votre machine en soudant sur la table. Prenez M5 une pi'ce e de rebut (scrap).
...$bh.=
.55.ZZk 15. Ne crachez pas sur le plancher ou dans la chaudiere pour les
=:iih!!!: bouts de rods.
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7.;;g:;;;: 16. Retournez au fourneau les electrodes qui n'ont pas servies.
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= . ,
##(i.ig.p((- 17. Papiers et autre rebuts doivent etre jettes dans la poubelle,
,.?j@f pas dans la boite a mstal.
...h... 18. Dans la position horizontal, de'posez les passes du bas en haut.
&s . ,
- 19. Les coupons doivent etre attaches (tacked) en position et y
.j=;.$'j;p$ ;:.;'. gjl. :.:.3. demeurer jusqua la fin de cette partie du test.
IEW@ii-Hi 20. Ne laissez pas les outils a air (grinders) sur le plancher. Ek2Mi! Accrochez 1es.
~ :::..
- - .4 Eg:! 21. Toute de/viation a ces r,eglements pourrals etre une cause de TRg?:'-
"N renvois de l' atelier de soudure et/ou etre terminer.
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ii?E.&!!. ikk!@ Signature du Soudeur p.:ji,igj" - 90007298
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-//v MIDLAllD PROJECT
[j....i?. ?:
..s.... UNITS 1 & 2 GENERAL INSTRUCTIONS TO WELDERS
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g .. ig;; d![F @. c!:!;; A. Welder Qualification
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"i;.i;.. 1.
. :E ...... . ""' E All Bechtel Power Corporation welders working on this 9 "" project shall be qualified by Bechtel in strict accordar sur = with the codes, job specifications, and Bechtel welding
- ky.
procedures. Eh!. 5 2. After qualification, each welder will be given a welder' ar[ f: :e:+:.:uri+.i3 ^ symbol according to his craft.
'!.F .ggs
- ji;:. E
. z =- s
' B. Before Welding M..M. ...l? .
En.-i. 1. Before going to the rod room, the welder must have a lif!.C "" Filler Metal Withdrawal Form (WR-6 or WR-6A) identifyinc QGi .. the size and classification of filler material to be i J::n.i issued. These forms are to be signed by your foreman l (:-)[nl: == 1 "gp and shall include the welder's name and identification l number, and for non-Q welding, shall include the work
.Tsi!! =: -
location. The form must also be signed by the area E67 ""~ field welding engineer. 9:- l (' 2. Check to see that you have the type welding filler metal ! specified on the Filler Metal Withdrawal Form (WR-6 or
.i.iks.;
WR6A). This information can be found on each covered e":g a
.;:.w2 ::g.-
electrode and on the flytagged end of each bare wire.
!@y: g.: 3.
iKH Use only the filler metal issued to you for the weld or welds described on the Filler Metal Withdrawal Form (WR-
^
) i U.$s.; crWR-6A).
f.. . "" n= 4. Ml: Assure that the weld joint is properly cleaned including i the removal of paint (except deoxaluminite), grease, oil
.. g.7 and rust.
. ;y ..". ..
2E...
- 5. When grinding is required on stainless steel, use only yE; the proper grinding tools, as directed by your foreman.
. .!:::. . .0:l gg;.. 6. fyg When filler metal (bare wire) must be cut short to facilitate welding, only the portion with the identifi-
- Q.: cation tag shall be used. The remaining portion must ss IM:? be discarded in the stub bucket and not be used for wel di ng.
i.R@ . . . . . .
- $ h..:.i? 7. Assure that adjacent material and equipment are properly Eg$::it= protected from welding heat, sparks, and slag. Particul,
.f " 'M attention shall be given to the area below the weld.
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90007299 2.7:.2555"9d' ik?'.5 ((::[N[*
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.dk General f nstructions to Welders s Page 2 P
'M"e 8.
" Welding to anchor bolts, rebar, containment liner plat tendon base plates, valves, pumps, tanks, vessels, and
.si? Y !!RT: other vendor supplied equipment is prohibited unless allowed by engineering documents.
E.; - ggg 7g e E=i C. _0urina Welding 1.
,g,:;. : Assure area. that the rod wanner is plugged in when. at the;wi
. :.S!:. ..........
=fMi 2. (c. ..
Keep the rod container or rod warmer lid closed except E(fG:ME... removing filler metal. FEW.:!.
- 4. & E 3.
- My. Precautions shall be taken to avoid are strikes. !
;g;f " 4. l w.=,
=&it ..... Filler metal stubs shall be placed in the stub buckets. I
! not place stubs in rod containers, rod warmers, or on 't i;:j} f1cor.
- .g , =
i.; r#}Tj 5. sl5%'.'l Contact your foreman or area field welding engineer if
- ..h.y .
have any questions or are having problems with the joir
. :m .-
th " ~ . . . . . D. After Welding
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- 1. Assure that all slag is removed from completed welds.
- 2. Assure that your identification symbol is placed adjace l dQ. .:<m.g.. .
to the weld as required.
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""" . 3. Assure that any arc strikes are removed.
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- 4. At the end of each shift or upon ccepletion of the welc
" ".:qi :Miisg 59."
welds, assure that the following is returned to the iss rod room: "
. INH '
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- a. Rod container or rod warmers.
- f@f!. b.
Unused filler metal.
? ~.i.i c.
V Filler Metal Withdrawal Forms in the plastic envele
- 1. except for welds in "Q" piping and supports.
...:n/;
- d. Stub bucket with filler metal stubs for disposal in icg!.:. designated containers.
M E. [1.-NII .. .. iiiu :'.
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g Violations of the above instructions will result in disciplinary N5!!= au
;""lW.ii;w:. ::;mm 90007300
bn ve, 1:1 i e,i "" MIDLAND PROJECT l UNITS 1 & 2
=:e a INSTRUCTIONS GENERALES POUR S0UDEURS I f.'E: ,
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A. Qualification Du Soudeur
.,, ;;;. . . . 1. A tous les soudeurs de Bechtel Power travaillant sur le
......._";'"" project a Midland, devront etre qualifies par Bechtel en
@f6f" accord avec les codes, specifications du project et des
@ procedures en soudure de la Bechtel.
- 5. Ii5 ...
.j%f ^9 2. Apres s'etre qualifie, chaque soudeur lui sera donne un !!N" symbol d' apres son metier.
RB
...:"*::qs: .
. !!:Wi! B. Avant De Scuder
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";ifg! 1. Avant d' aller a la rod room, le soudeur doit avoir en sa possession une requisition:
;: u
" forme (WR-6 ou WR-6A) indentificant la sorte, le diametre et la classification
<Kg@gi.y -
des electrodes qr vous serontdonnes. Ces formes doivent "hM;=7; t etre signes par votre contre-maitre et doivent inclure EM:.: votre nom, numero d' identification (symbol). Pour la j.N}.i 1:1 soudure non-Q la location du travail devra etre specifiee'
]F ,.;. '" '"~. . . , sur la forme. La forme doit aussi etre signee par
=y" l'Ingenieur de soudure en charge de l'endroit ou le
( travail doit etre effectue.
"R(.Q"..;; :: ::
shi- 2. Verifiez les electrodes qu'on vous donne, les inform'ations Fii9 sontsurlaforme(WR-6-lA). Les electrodes sont etempes,
!! [: et ceux qui n'ont pas de flux ont un drapeau indentificateu ? . .h'L E . . . . , ,
- 3. Employez seulement les electrodes qui vous ont ete donnes
[NNgi! A. E- fire d' apres la forme WR WR-6A. EEi i!=y= an 4. Assurez vous que le joint que vous allez souder est
'NF nett oye. Ce-ci inclus la peinture, graisse, Huile, igll rouille, (deoxaluminite est une exception).
- TE
- o. Lorsque vous avez a grinder sur le stainless steel,
}.gii; , employez les outils designes a cet effet. EX: les
- g::: roues brosse d' acier sont marques avec peinture blanche.
;g Si vous n'etes pas certain demandez a votre contre-maitre.
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~
- 6. Dans certains cas vous aurez a couper un electrode en 5:hi deux, employez la partie avec 1' identification seulement.
4.f; L' autre partie ne doit pas servir pour souder jetez la ("%y . dans la chaudiere (stub bucket).
* .::~. :::T*
7::*:".::' Mi.: 7. Assurez vous que le materiel ou piece d'equipement sont f"~ proteges, contre la chaleur etincelles. Une attention d HE.- speciale pour ce qui en dossous.
- 7. .f; .
? .wm 90007;01 y'.':."n..':X.flin YU.
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Instructions Generales Pour Soudeurs (@ Page 2
.. na "~=
j7 8. Souder sur boulons d'encrage, acier d' armature, mur du g:'
- containement, plaque de base pour tendons, valves, pompes f.g !!. E . . . . . .V!E 1 anks, vesseaux et autre equipments fournis par d' autre l iE (yE compagnies est defendu, a moins que cc soit permit par
.L.. .. : :n un document venant d'un Ingenieur.
y s.. e.: C. Lorsoue Vous Soudez 1.I= 1. j@}j jis Lorsque vous arrivez a lendroit de votre travail,i connectez votre chauffe-electrode portatif., q;.g3.:: ::=:+:en=:. .
- 2. Gardez le couvercle du chauffe-electrode ferme, ouvrez 5.!.h..}:; ~
le seulement qu'au besoin. EfE i 4;
- .L . 3. Precautions doivent etre prise pour eviter les arc-striker n: ::.: .
..!.?q::...F ..........
- 4. Vos bout d' electrode doivent etre dans la chaudiere. Ne ju. j 3F""~
& ;l: les laissez pas sur le plancher ou dans le chauffe-electrc ll'.ii ll 5. Si vous avez des problemes avec le joint que vous soudez, s.tgi
- n'esitez pas, voyez votre contre-maitre ou votre Ingenieur l Yyyj,.:NlI de soudure.
D. S0UDURE COMPLETEE I "3:.:m" "i i
^ 1. Assurez vous que toute la slag est enlevee et bien
..!!Fi . i s" brosse. - '
n..On "iifll~ s
- 2. Assurez-vous que vous avez etampes votre symbol d' indent-
!isit . . . . . .
ification adjacent a votre soudure comme requis.
.u&
.:..:*:* *:;. =. ,
?.i.Qlj :.u;: 3.
- t. . .y. . .!.
Assurez-vous que les " Arc-strikes" sont enleves.
~
- 4. A la fin de votre journee de travail ou apres avoir ME== completer la soudure assurez vous que les items qui
?.!;.g.h .
suivent soient retournes a 1a rod rcom qui yous 1'a "hd? donne. uu=:
= .u-
.i.!Q!!. a.
M.. i: Contenant d' electrodes ou chauffe electrodes. i.g .
- b. Toutes electrodes qui n'ont pas servis.
- .:.y 5si: . c. L' envelope de plastique contenant les fomes UR-6 ou
.~:M.!
WR-6A, a l' exception des soudures qui sont listes "Q" El.$;.n!"! pour tuyaux ou supports. TMi itit.;...Mm
- .Wl.bjj@"""
1 d.
~
Voir a vider votre chaudiere de bouts d' electrode ' "yg:.u...f dans les contenants designes a cet effet.
- i).'h.f Violation a ces reglements ci-haut resultera a une action disciolin, a=
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, . . . . ' ' ::M" m aass: 90007502
M
'9 m~
Bechtel PowerCorporatic , Interoffice Memorandum
=E I55..
- =.
3l$. To Fde No. j; g::. 5:.. sei.ci Job 7220 Midland Project om November 1, 1979 _J... General Instructions to I ;.;g g Welders "** Signee Below of Crafts
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I have read and understand the General Instructions to Welders.
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- .N:.- .unir Mi? '/djf" !llq Craft Badge No
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C. .. M. isi N.. .. .E Date
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m.. m A Bechtel PowerCorporation E Interoffice Memorandum
. . .... i!!]!.... @ MP.T #d;;; T*
Aux Surintendants de Tout Les Me' tiers "*"*'
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Job 7220 Midland Project November 9, 1979 gg jigi Instruction Generales Pour Soudeurs
.. ann "" Soussigne' Metier m:m mw a !lh;!j!b }:jg ~ C*" '* ^'
Mid1and, Mi "
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i . -a. . . . . . . .kl:g=::=:+.x J'ai lu. et compris les instructions ge,ndrales des soudeurs. i
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!!j flom Du Soudeur
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.........KE0n= :.y l[is N Metier Badge Symbol b' Q :'
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90007504
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C.'. 4 de[i .Mf.' 5024, RF.V 1/7 9
h I' l
, PROJECTS. ENeiNEERING AND CONSTRUCTl3td -
/ C oVAUM A$$URANCE DEPARNENT fp ;iC AUDIT FINDING RE30RT 43 14 WG; TION WGJU3 AJ A44UGEL' /"A8 DEDED" Con 3ITION WITH PETDINCW AHL 3G IM:
2 4 Paragraph 2.6 of PQCI 7220/E-4.0 Rev 3 requires that the M Tnspector verify that the cable is installed in the correct Bechtel OC viac as specified on the scheme cable card (ie, highlight each sn cr crza:sT:cs: pulle1 via on f ron of card). 3-14-79 rus essi Contrary to the above, the following, vias located at switchgear 18.4.3.4 18.4.3.6 1A05 and 2A05 are not id en tif ied : lASL131, lASL133, 1ASL138, == Ica : lASLl41, lASL142, 2ASL132, and 2ASL133. Cables that use these WLBarc lay JFNewgen vias are 1AMUO26 B, 1AA0512 F, lAA0512 E, lAA0511 U, lAA0511 K, WRBird RASimanek 1AA0511 L, lAA0511 N, LAW 016 B, 1AA0508 E, lAWO14 B, 2AA0501 A, TCCooke DATaggart 2AA0502 N, 2AA0502 P, and 2AA0502 S. These Inspection Records JLCorley are closed and are in'the QC vault. LADreisbach RHermeston SIIHowell DRJohnson GSKeeley BLHa rguglio PAMartinez i JMilandin !
. DBMiller UCMorine aa,::nm scuac:m serten:
It is recommended that all vias on switchgear units lA05 and 2A05 be identified on the l switchgear with the proper color channel marking. m :::.s > = .a m c>ut. ,
- >n r : A or. :us: x. ru a w; rDu ,w,c,w a u=.;
;'" ' ' ' ^ " * * * '
Bechtel Construction FEL3 wT 'ID;I!!A;;;3: All vias are properly n.arked on top of Switchgear 1A05 and 2A05 with the correct color channel markings and thic was verified by a visual check. u a .a <;~ a u v.. m. s. r u.s , au u u? z ,x
- 7 7tr. TD5 CF RZFCr7 *U A110: IF "33", mar 5 0F NPC CTTICIA!. 70 4HCM FJPtarED
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j 20anzenVE ACHON REPORT k -'l#lIlGl - %-lo l oj /
@ Description of Deficiency
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r e h/l (/) Con' t on Attachment l I
@ Recommended Corrective Action and Retest l' b n <:[d%ub W l l l (/) Con't on Attachment h Related Documents and References //4?'? @
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'h Cause NRC' Reportability 10CFR50.55e , @ l
..@Deficiencyh@/IInitial , /' 0 @ Not Reportable 5.Mt ( U ll M l '/
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O Design Chg A Subsegnt Category Reportable;QA Notified Name Date C Troubleshoot C T
' ' ' g'g Sinnature, Date Time u/r/;'o e7 Mc Maintenance I i , Orig: 4D .b [ (2.*,
0 Retest Req r4Jo FE/TE: 7.VN P N b M rifi W O Retese On17 u ' '
< s: o-tisted rS/rTS:r'./ s o e . e.c. /f- .. , .y seo h Corrective Action or Response:
r3 g;.g c,, i 'hr w hr . IJ hC'/2 . F] Action Organication Representative Date
. [ ) ( '3 }/ ',II7 ,43ClJ,,' 'ig tv.;DLAND,t.aC;..cnN Retest Complete Date TE:
Completion Review Signature Date f N QA: e TE: l l(/) Con' t on Attachment PS/ PTS: 90007.06
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@ Description of Deficiency
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. A Sub_segnt Category Name Date O Troubleshoot C
' ' 'gz- Signature T
@ Date Time O Naintenance I - .
Retest Req Oria: 3* / . l . "/.< ,G //vu /- . O FE/IE': > CU, >i M A n :n M M t LlWi .' O Retest only N ' '
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Completion Review Signature Date QA: r. TE: l l(/) Con' t on Attachment PS/ PTS: 90007308
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Retest Req Oria: 44 ,0. ,! . V, e,.4 .w'//u arco 0 I FE/Tb '-' t .U X' rW 1 i+ ! il fit 's50 C Retest Only ' ' N C Q-Listed PS/ PTS: d '.'.: lL .'M./A~ / v>'/ 7 /WJ h Corrective Action or Response: r- 'e"t.qr3 pgi; FR C~"P" y Dkhfk.dYk. l ., i
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Completion Review Signature Date s QA: ~ TE: l l(I) Con't on Attachment PS/ PTS: 90007;10
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Unit S/U System Discip Serial CORRECTIV ACTION REPORT T"cA - f g j lgl
@ Description of Deficiency
~' ~ Several dicerepencies exict between level setting diecra:. J-612 (J-611) anri checch
,. .. and Wilcox decur.enta tion. This involves cteam generator level tap locatimr and levo 1 -
._. v ranges. '
~~ ^ Level Set'tiing Diagram shouc.- the fellowing: .'[ -
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'Cperate Range: 116 7/16" between taps (-35" to '- 81 7/16") ", & l
. . Startup Range: 96" between taps -(-306 11/16" to -210 11/16') c l.y
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..B&W Occurentation show-the following (in composite form): .
B L.-
$'; %f [}'10. Operate Range: 0-100% = 292" 'between taps (-210 11/15" to + S1 7/16") '
$f.
i { N Startup Range: (0-2 50" = 3 83" between tcps (-306 11/1C" to + 81 T/16")
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-Y- ' e' Low Alarm: 24" '
- ug, '
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l (ote: S'tcr' tup range is supprecce'd O8", so that only" the 2ower 250" .are:utili: ed, +" l l (/) Con' t on Attachment *
.,h. 'ac Recommended Corrective Action and Retest .- - A u9:L--
,. h, . the equipir.ent supplied .by. E4W:.is designed fo:J&p documented. ran'ges,. and ts thc7.3wo rangen shown provice overlap between: ranges, change' level cettinf diagram to reflect'.d.gg _ qJ
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h Related Documents and References- m. ..,.e' ; ji,.? '.. - ;,J '.y.,
- r_ Level. Setting Diagram J-612 (J-611) sw i ? % no 0,. g. _;. icy , . . ge; . -
"E&W Speci~fication 0 8.1046000005-04 .,
' Bailey NNI Vendor Mc.nual, M1.35-739 -
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3p-, , .3LC-6679, dated 10-13-// stated Ik? flow measurenents could be obtained with output (, current meters provided with the flew transmitters. T.{ . Subsequent to BLC-6fM. trans. j , 3~ ;' craitter vendor selection was changed to Rosemount which have no output curn.r.:. metersj.. or flow indication. Flow indication must be provided for Section XI requirenents. .a
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.. 03 Recommended Corrective Action and Retest <-tir
...f. Add local flow indication ~ to 11'T-5725 A6B cnd 2FT-5725 AEE.
- -up Instrument re c.uirement s
-[ shall be in accordance with the Suener 1978 Addenda of ASME E&PV.fj Article IkT-4000.
Code, j ' ;,. . '/- 'E'".4L w~ { } (d) Con't on Attachmenta- ~ h Related Documents and References '%
.4 pLC-6679 dated 10-13-79-78 WM,;
M-457-Sh 2, Re'v 3 MRE J-245'l
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. J-204 .
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1.5.liETITS ($): . -
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c:n . - EEIEFITS (If not abic to cscign $): . Operational readiness testing per Section XI is a requirement of 10 CFR 50.55a(g) and is incorporated via Technical Specifications. The Safety related function ,. of a pump can be demonstrated by these operabilicy test requirements, which includes measuring pump flow. e
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@ Description of Deficiency
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@ Recommended Corrective Action and Retest !
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1 90007316 ; e (""".9ECS PCTTR OP'P" r l [) .,E h
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Completion Review Signature Date QA: l
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i ' .) 2; qa: Comp 1etion Review S1gnature Date I NOV201979
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PS/ PTS: l , _ MIDLAND, MICHIGAN ~ i
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90007;18 t
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CORRECTIVE ACTION REPORT _2 - N _R A E O.
/l7l _
@ Description of Deficiency During the initial charging of the plant battery systems, the Exide field representative l has recommended that the batteries be maintained at a float voltage of 2.25 volts per cell (135.0 volts / bank) rather than at the CPCo recommended value of 2.17 volts per cell (130.2 volts / bank). Additionally, this new value exceeds the recommended float voltage range specified in Section 15 of the Exide Instruction Manual 58.11 (E12-53-1).
l l l Xl (/) Con' t on Attachment
@ Recoctmended Corrective Action and Retest Consult with Exide, if necessary, and provide concurrence with the 2.25 VPC float voltage or provide a voltage level at which the plant batteries should be floated.
l l (d) Con' t on Attachment
@ Related Documents and References
- 1) Exide Instruction Manual 58.11 (E12-53-1)
- 2) Ltr from 11LJohnson to Rileimann, dtd 8/17/78, Serial # MLJ 50-78 ( A 77)
? NPD
@ Deficiency @ ( h Initial h Cause NRC Reportability 10CFR50.55e esign Chg
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Gencial Offices 212 We.,t Mich'00n Averivo, Jackson Michigan 40201. Aroo Codo 517700 0050 , Aucust 1-(,1978 . MLJ'50-70 . Mr Richard Heinann - Er.ide Pouer Systems Division . . . 12717 Prospect .
Dearborn,
MI h8126 - . As vc discussed over the telephone, the staff for the Midland liuclear Pladt is in the process of preparinc operatinc and maintenance: procedures for the station bhtteries (four 60-cc11, Type 300-17 and two 120-ec11,' T-/pc 200-23) . 'ric would like to treat these new batteries the s0=c as other batteries in our poucr plants and substations. Our present practice is to float at the lover
- reccewended voltace and equalize charge once a month. This vc feel'gives us a high degree of surveillance of batter /- condition and makes the maintenance ;
charC i ng routine so that it is Icss likely to be overlooked. Specifically, . , . , Yo intend to float the Ridland batteries at 2.1-7 VPC and equalize at 2.33 7PC monthly. Uc vill daily nonitor pilot cell voltage and cravity and monthly , check all cc1'1c'. Our questions are as follous: . . .. . , , , . 1
- 1. .'.Is. a monthly equalize chdrce too frequent for these particular batteries? ' ' '
~
. ..It is our. intent to insure that~ the ~ba'tterice are kept in a fully charged , .
condition. In addition, uc vould like to maximize battery life. l
\
- 2. .The .rocommended duration of the equalisc charge according to the instruction
~ book is 72 hours (Page 9, Section 58.01)." This seems overly long, since
- - vc intend to equalisc monthly. Uc nor:. ally equalize for 2h hours on our antimony batteries. Uc vould like a clarification of the recom r.caded '
. equalize char 6e duration. . .
- 3. For the fully charced condition for these ec11s, what are the upper and lover linits fer individual cell voltagcc and specific cravity? Ue vill apply the lower limits as liniting conditi,ons for operation.
,, y .
Giu.. w. p e cn . . Hichael L Johnson T 7.O l b -
;90B0f.?0 Senior Engineer - MLAS ..,
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> EXIDE POWER SYSTEMS DIVISION J IESS-ESit 1NCoki'ORATCD, I
unr enospect staser ceasinous. uicsicAn 4 airs
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om m.um . October 30, 1978 4 Michael L. Johnson . Senior ly.gineer - M & , AS . . . . . Consu:rers Power Conpany - 212 West Michigan Avenue - Jackson, Mi. 49201 Our apologies for the delay in responding to .your letter. , , , , I am +"' 7 cur Section 58.11', " Installing and Operating "G"' Type ' ' / Exi- aary Petteries.'" In addition, 'enginee' ring ccmants .froar.
. .../.. .. .
Divisit.a vrfices are'as followsi
;. a) Fquai.izing charge - No' longer necessary. Equalize whhn n'eeded ,
/
per. paragraph 16d of Section 58.11 . .. , , 4 * ' - b) Floating at"2.17 VPCin m- See paragraph 15c'i, c) tbathly equalizing charges under nonral circumstances would be ,, !
// too much. The recomrended precedures for equalizi.ng may be ' '
found'in paragraph 16'and 11g. d) -See' Table A on page 16 for Specific Gravity Ranges. There is , really no upper limit in cell voltage and the lo>ter limit muld ! be no store than .05 volts when floated at' 2.17 VPC. " See para-graph 16D, 2 and 3. I trust this information will be of assistance to you. If we can be of any further help, please' contact us. , , EXIDE It!DUSTRIAL DATIERY DIVISION
/
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Richard Heimann 93n District tbnager attach. 90007321 4'
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r' EX1DE INDUSTRIAL BNITERY DIVISION ' bb '-5/'!7'S U l ESB INCORPORATED 12717 PHOSPLCf SinCET, DEAA00nN, utCHIGhN d6126 (313) 561 0400 June 19, 1979 4 Consumers Power Company Testing Midiond Plant Midland, Michigan 48040 ATTN: Mr. Pat Devine RE: Project 7220 - Midland Nuclear Plants 1 & 2 Gentlemen; With reference to your verbal request during my visit on June 15, 1979, l
.in regards to float voltage for the GC-17 and CC-23 cells on si~te. !
! l Per our Section 51.50 "Exide Calcium Flat Plate Type GC" (attached), !
float syctems at reconraended 2.25 volts per cell. Floating at 2.25 ** l volts per cell will afford you optic:cm life and service for your l applications. ! Exido battery syste.ms involved: 1D01,1D02, 2D31 and 2D02 consisting ! of GC-17 cells, and 1D03A, 1D033, 2DO3A and 2003B concisting of CC-23 cells. Res tfully submitted, cM . wq r - _ . Rollic J. oorsma Service Engineer Exide Industrial Battery Divis. ion E S B Ray-0-Vac ,
. 90007 22
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