ML19329F545

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Nonconformance Rept 13 Per Condition 2 of CPPR-81 & CPPR-82 Re Const Work Performed During Apr-June 1976 Resumes of Bechtel Corp & Util Engineers Encl
ML19329F545
Person / Time
Site: Midland
Issue date: 06/30/1976
From:
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML19329F540 List:
References
NUDOCS 8006300741
Download: ML19329F545 (16)
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Consumers Power Company

, Report #13, March 31, 1976

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{V Pursuant to Conditions 2 F.B. and 2 F.C. of the Construction Permits CPPR-81 and CPPR-82, the following report covers the period April 1 - June 30,1976. \,

N A. Construction work to be performed during the period:

APRIL 1976 Facility: Auxiliary Building

1. Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit, and process piping and placing concrete for the Control Tower area walls and slab to elevation 646'.
2. Continue the installation of reinforcing steel, formwork, embedded metal, conduit, and process piping and placing concrete for the Fuel Pool area to elevation 659'.
3. Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit, and procesr. piping and placing concrete for the Radwaste and Equipment area slabs north of the Fuel Pool to elevation 634'.
4. Begin installation of equipment and large piping in the 568', 584' and 599' elevation levels.

Facility: Containment Building #1 -

1. Complete the painting and cleaning of the liner plate second lift assemblies.
2. Continue the alignment, tack welding, production welding and leakchase for the dome liner plate sections.
3. Complete installation of embedded metal, reinforcing steel, embedded pipe and tubing, and formwork for the exterior wall to elevation 670'.
4. Begin the erection of temporary columns, girders, and equip-ment for the liner plate second lift erection.
5. Complete installation of embedded metal, reinforcing steel, and formwork for the Buttress Service Shafts and Tendon Gallery Access to elevation 635'.
6. Begin installation of embedded uetal, reinforcing steel, j

~ embedded pipe, and conduit for the Contaircnent Cover Slab  !

at elevation 593'-6". l

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/7 APRIL'1976 (Contd)

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( s_- Facility: Containment Building #2 \

1. Begin dome liner plate final assembly welding and leakchase.
2. Continue second lift of liner plate final alignment and welding. .
3. Begin installation of embedded metal, reinforcing steel, formwork, and embedded pipe and conduit for the Letdown Cooler walls to elevation 603'-8" and the Secondary Shield walls to elevation 604'-6".

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Far:ility: Turbine Building #1

1. Excavate for base slab pits, sumps, buried duct banks and pipe.

Facility: Turbine Building #2

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1. Con'inue t the installation of embedded metal, reinforcing steel, formwork, and embedded pipe and conduit and placing concrete for the Main and Auxiliary Bay Base Mat at eleva-tion 614'.

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2. Continue the installation of embedded metal, reinforcing steel, formwork, and embedded pipe and conduit for the ,

Turbine Generator Pedestal at elevation 659'.

Facility: Yard Structures and Improvements No activity this month.

I Facility: Subcontracts

1. Continue the erection of the Unit No. 2 High and Los Pressure  !

Condensers.

2. Continue construction of the Class "B" Warehouse. l i

MAY 1976 1

Facility: Auxiliary Building l

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1. Continue the installation of decking, reinforcing steel, {

formwork, embedded metal, conduit, and process piping and l placing concrete for the Control Tower area walls and slab to elevation 659'.

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MAY 1976 a:

l{\ss/. Facility: ' Auxiliary Building (Contd)

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2. Continue ~the installation of reinforcing steel, formwork,

-embedded metal, conduit and process piping and placing concrete for the Fuel Pool area to elevation 659'.

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3. - Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit and process piping and l placing concrete for the Radwaste & Equipment area walls

{' ' north of the Fuel Pool to elevation 646'.

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4. Continue the installation of equipment and large piping

. in the 568',: 584' and 599' elevation levels.

, Facility:- Containment Building #1 i

1. Continue the alignment tack welding, production welding and leakchase for-the dome liner plate sections.

j- ~2.- Complete the erection of temporary columns, girders and j equipment for the second lift erection. .

3. Complete installation of embedded metal, reinforcing i steel, embedded pipe and conduit and placing concrete

{ for the Containment Cover Slab at elevation 593'-6".

] Facility: Containment Building #2 -

1. Continue dome liner plate final assembly welding and leakchase.

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2. ~ Continue ~secon. lift of liner plate final alignment and t welding. I
3. Begin installation of . dome liner plate attachments. 1 i

-4.. Begin installation of embedded metal, reinforcing steel, embedded pipe and tubing, and formwork for the exterior

,. wall to elevation 744'.

5. Continue installation of embedded metal, r.einforcing steel, formwork, embedded pipe and conduit and placing concrete
for the Letdown Cooler walls to elevation 613'-10", the

' Secondary Shield walls to elevation 605'-6"'and the Reactor Vessel Pedestal'and Primary Shield wall to elevation 602'-3".

1 Facility: Turbine Building #1

1. Begin installation'of embedded metal reinforcing steel, formwork, embedded pipe and conduit and placing concrete b;- for~the base. slab Valve Pits, Sumps and Condensate Pump Pit.

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MAY 1976 O

( \s_s/ Facility: Turbine Building #2

1. Complete the installation of embedded metal,. reinforcing steel, formwork, embedded pipe and conduit and placing concrete for the Main Base Mat at elevation 614'.
2. Continue the installation'of embedded metal, reinforcing steel, formwork, embedded pipe and conduit and placing concrete for the Auxiliary Bay Base Mat and Turbine Generator Pedestal at elevation 659'.

Facility: Yard Structures and Improvements

1. Install and test Yard Service Water Piping from Station E300 to Station E400.
2. Dewater and excavate for Service Water Pump Structure base mat.

Facility: Subcontracts

1. Weather permitting, backfill in the following areas:

South Dike, Baffle Dike and north of Auxiliary Building.

i t ' j'~Ng 2. Begin removal of Paint and Jig Buildings to allow Circulating

\ (,,/ Water Makeup and Discharge Structures construction.

3. Complete sandblast, priming & mist coat of second lift liner  !

plate for Containment Building #1.

4. Continue the erection of the Unit No. 2 High and Low Pressure Condensers.
5. Continue construction of the Class "B" Warehouse.

JUNE 1976 l

Facility: Auxiliary Building

1. Continue the installation of decking, reinforcing steel, formwork,-embedded metal, conduit and process piping and placing concrete for the Control Tower area walls and slab to elevation 674'.

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2. Continue the installation of reinforcing steel, formwork, embedded metal, conduit and process piping and placing concrete for the' Fuel Pool area to elevation 659'.

'h 3. Continue the installation of decking, reinforcing steel, b[~s# formwork, embedded metal, conduit and process piping and placing concrete for the Radwaste & Equipment Area Slab north of the-Fuel Pool to elevation 646'.

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. JUNE l'976 i "%

{((_,) Facility: Auxiliary Building (Contd)

4. Continue the installation of equipment and large piping in the 568', 584' and 599' elevation levels.

Facility: Containment Building #1 ,

1. Continue the alignment, tack welding, production welding and leakchase for the dome liner plate sections.
2. Erect the second lift of liner plate.

Facility: Containment Building #2

1. Complete dome liner plate final assembly welding and leakchase.
2. Continue second lift of liner plate final alignment and welding.
3. Complete installation of dome liner plate attachments and begin dome spray piping spool pre-assembly.
4. Continue the installation of embedded metal, reinforcing

,, steel, embedded pipe and tubing, and formwork for the

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(\) exterior wall to elevation 744'.

5. Continue installation of embedded metal, reinforcing steel, formwork, and embedded pipe and conduit for the Letdown Cooler walls to elevation 624', the Secondary Shield walls to elevation 615'-6" and the Reactor Vessel Pedestal and Primary Shield walls to elevation 602'-3".

Facility: Turbine Building #1

1. Complete installation of embedded metal, reinforcing steel, formwork, embedded pipe and conduit and placing concrete

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for the Base Slab Valve Pits, Sumps and Condensate Pump Pit.

2. Begin installation of embedded metal, reinforcing steel, formwork, embedded pipe and conduit and placing concrete for the Turbine Generator Pedestal Base Mat.

Facility: Turbine Building #2

1. Complete the installation of embedded metal, reinforcing steel, formwork, embedded pipe and conduit and placing concrete for the Auxiliary Bay Base Mat and Turbine Generator Pedestal at elevation 659'.

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2. Begin the installation of embedded metal, reinforcing steel, formwork, embedded pipe and conduit and placing concrete for the Exterior Substructure walls to elevation 634'.

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( JUNE 1976 (Contd)-

Facility: Yard Structures and Improvements

1. Install and test Yard Service Water Piping from Auxiliary Building to Station E300., ,

Facility: Subcontracts

1. Continue backfill of South Dike, Baffle Dike and area north of Auxiliary Building.
2. Complete removal of Paint and Jig Buildings.
3. Complete erection of lower section No. 2 High Pressure Condenser and move into place.
4. Continue erection of Unit No. 2 Low Pressure Condenser and Unit No. 2 High Pressure Condenser upper section.
5. Complete construction of the Clacs "B" Warehouse.
6. Begin painting of walls, floors and ceilings in the Auxiliary Building.

B. Supervisors and engineers of the applicant and architect-engineer with quality-related duties who are expe.cted to be onsite during the period April 1 - June 30, 1976, in addition to those identified in previous reports:

1. Consumers Power Company Mendel A. Puschel Kerry D. Buttke
2. Bechtel Power Corporation 1
a. Quality Control P. C. DiCarlo, Jr. - QC Welding Engr.

P. M. Pitts - QC Piping Engr.

J. R. Behres - QC Mech. Engr.

D. T. Davis - QC Civil Engr.

T. R. Lieb - QC Engr.-Material Testing Lab

b. Quality Assurance G. A. Waldrop - Quality Assurance Engr.

B. T. Stojkov - Quality Assurance Engr.

%-) 3. U.S. Testing No change.from last report.

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T C. Quality Assurance qualifications of supervisors and engineers with site-related duties during the period April 1 - June 30, 1976:

Statements of qualificatiens of individuals listed in "B" above are attached hereto.

C. Changes None.

Further additions and deletions to the list of people with quality-related duties who are to be onsite during the period April 1 - June 30,1976, will be noted on the next report.

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( Mendel A. Duschel, P.E.

. 3h58 Bahne es Jackson, Michigan h9201 Born: 16 December 1932 ,

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Graduated from Michigan Technological University 1957

. BS Degree in Civil Engineering .

t Registered Professional Engineer in the State of Fichigan

  1. 17250 Member of NACE - Committee TlO & T11 Joined Consumers Power, Company September 1957 in the " Electric Engineer-ing Department. Assigned to the Materials Section. Responsibilities included evaluation, testing and appr,oyal of materials for Transmissicn (q and Distribution Lines. Assumed r6sponsibility in 1958 for protective

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' coatings for Bulk Pcwer Department, Electric Engineering Department and

, other Departments as requested. ' Investigated and tested coatings for -

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uses in Generating and Hydro Plants for severe duty ,under water,, tank interior, acid end other services. ~

In 1970 assumed the responsibility for Corrosion Control in the Electric

%D areas as well as for other Co=pany Departments as requested. Have 1 attended short ccurse,s and su=posiu .s on protectivc ccatings for electric l utilities. Wrote a general paint standard (?2-73) 'inich has been accepted -

by most areas of Consumers Power Co=pany. Have written specification for coating application for both construction and maintenance. Have designed cathodic protection, for, protection of underground structures.

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RESUME ,

t KERPM C" Q BUTTKE j General Enginear l Project Quality Assurance Services Dept  ;

l Education:

.B.S. in Electrical Engineering - flovember 1971 Milwaukee School of Engineering, Milwaukee, Wisconsin .

l 1 year, River Falls State University - 1964 l River Falls, Wisconsin, Math major. , l Graduate of Lincoln High School - 1963 Alma Center, Wisconsin Courses of special interest: fluclear Power Engineering, Radiological Health and Safety

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General Engineer - Electric Construction Department, Consumers Power Company. Responsibilities: Field Construction Advisor for substation construction - December 1971-December 1975 Student Instructor - Milwaukee School of Engineering - Physics Dept -

February-May 1970 and September-flovember 1970.

Customer Engineer - MAI Equipment Corporation, Milwaukee, Wisconsin -

August 1966-68.

Production Control Expeditor - Harnischfeger Corporation, Milwaukee, Wisconsin - August 1965-66. -

Tape Drill Operator - Fairbanks !!orse Division, Beloit, Wisconsin - '

April-August 1965.

Member:

IEEE.

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Peter C. DiCarlo Jr. , .

Quality Control. Welding Engineer l

Peter C. DiCarlo Jr. Quality Control Engineer in nuclear construction for five years and my duties include welding NDE and documentation of various ccdes, overall worked in nuclear power for nine years and I

. have a high school diploma. He has served for 315 years as a supervisor in NDE .md as. a Quality Control Engineer for five years on various ,

l nuclear site though the United States.

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( P. M. Pitts Quality Control Piping Engineer .

Experience in Quality Assurance consists of three years employment as I a Quality Control Inspector of shipboard structural, mechanical, piping and ventilation systems in both naval and commercial shipbuilding contacts and three years employment in the Quality Assurance Audits Depa? tment i performing system, process and vendor audits and surveys for Ingalls  ;

. l Shipbuilding Division of Litton Industries Inc. .

Education consists of a high school degree and four years of college.

Attended University of Montevallo, (Montevallo, Ala.) from 1966 - 1970 and The University of Southern Alabama (Mobile, Ala.) from 1970 - 1975 (part- I time). Majored in liberal arts but have not completed the requirements for ,

a degree.

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' Quality Control. gained thru many ~ seminar's for both Quality Control and

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-Uni. t 1 & 2, Midland, Michigan, January 1976 to present. . .;

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Engineer - Monitor activities at on-site batch plant and materials, test

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O Clynn A. wsidrop '

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JOB OMEc"IVE: Quality Assuran::e Engineer -

  • rro m v*c?: In April,1%8, completed 27 years of Active Naval Service career. Apprentice i Seaman to Chief Engine =an to Lieutenant Coczcander. . .

Quslity Assurance Engineer - November,1971 to December,1975, for Bechtel l Power Corporation - Field assigned on a nanagement Job for con'struction of a 1170 !M Nucleai- 1 Power Plant. Perforited audits and surveillance of Contractor activities during construction I and Pre-operational testing. , ,

l Senior Cuality Control Inspector - June,1970 to November, .'1971, for National l Steel and Shipbuilding Compa. T / - Perforced quality Control inspections of all types of ship-  !

board machinery, installed and in the shops for overhaul. Inspected output of the cachine l

, shop for dimensional accuracy and conformance to drawings during all phases of manufacture. l l

Self-Encloyed - December,1969, to June,1970 - Perfomed yard c:sintenance and gardener work under the direction of a doctor while recuperating fzca a serious illness.

Completely regained health and strength.

~

. Quality Assurance Engineer.(- May,1968 to November,1969, for westinghouse Nuclear Energy Syste=s - Field Resident at the construction sites of' two 936 El Nuclear-Power Plants being built on " Turnkey" contracts by Westinghouse. Established and i=plemented the quality surveillance program. Acted as liason between Client, USAEC, Architect / Engineer and Westinghouse jobsite personnel for quality c:atters. Resigned on doctor's recos:mendation and

{

. ( -

returned to California to recuperate.

j 1

l Machinery _ Maintenance Officer-- One and one-half years on the staff of a

)

Force Co=nander, supervising three officers in planning for yard overhaul and cain-tenance of 60 ships, theit Ordnance and Smalleraft, and all Riverine warfare Craft assigned to the 1bree.

. . Repair Officer - One and one-half years as Repair Officer, managing the

, Repair Department aboard a Fleet Repair ~ Ship. Supervised 8 officers and administered

a Repair Crew of 326 men. QuaWied to succeed to co:z::and at sea.

Training Officer - Two years as Director of a School providing courses in Physics, Mathematics and Submarine Systems to Naval Nuclear Power School candidates.

Aesistant Repair Officer - Four years total in two assign =ents at Nuclear .

Repair activities. Acted as Repair Officer in his absence.

Ship's Superintendent'- Three years at a U. S. Naval Shipyard for the con-

struction of a Nuclear Powered Fast-Attack Submarine and, later, for the first yard overhaul of and refuelling of a Nuclear Powered Sub=arine.

Prior to 1956 - Served aboard conventional Sdbmarines in WW II, Korea and the subsequest years. ~ . Operated and r.aintained all propulsion and auxiliary =ach-

  • inery and syctens. Received Nuclear Power Training 1954-1955 was the first en-

. listed man and first non-college graduate to earn a Chief Operator' Certificate for a Naval, Nuclear Power Plant. Corraissioned Ensign, USN, in 19"i6, as a result of Navy-wide coc:petitive examinations.

TRAINDrG: Fleet Diesel Engine Inspector- Certification Course (1967) .-

Naval Nu:: lear Power School and Prototype Training, 24 tienths (1954-1955)

Level III Quality Assurance Engineer pei- AIISI Nk5-2.6 l

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., 9 jeHPENT e T. S'ICJKOV 1710 Woodc..:st Dr.

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, Concord, California 94521 (415) 825-0417 Field (Jobsite) Assigment in Construction (Including Field Engineering, GOBJECTIVE: Quality Assurance or Cost Engineering) or Field Procurenent EXPERIEtCE:

1973 - Present Bechtel Corporation, San Francisco, California (Procurement) .

Project Procure- Responsible for all Procurement activity including Purchasing, sub-ment Ibnager Contracting, Expediting, Inspection and Traffic for nuclear fuel reprocessing plant for Allied-General Nuclear Services. Duties include preparing special procedures and manhour forcasts, nonitoring per-formance and coordinating with project management.

Project Inspect- Coordinated inspection services with engineering and client on nuclear Supervisor pov.er plants for Georgia Poaer Carpany and' Alabama Poer'Ccupany in Gaithersburg Office.

Senior Performed source inspection; shop surveys and Quality Assurance Audits Inspector

' on selected equipnent and suppliers in Cincinnati, Ohio, area for various Bechtel projects.

1971 - 1973 Lunkenheiner Co. , Cincinnati, Ohio Sales Prepared proposals, coordinated orders with engineering and production

{ ineer and provided liaison for customer expediters and inspectors on high pressure / temperature valves for poser plants, refinerys, etc. .

1965 - 1970 G. A. Gray Co. , Cincinnati, Ohio Senior Mechani- Paspensibile for design of large, tracer controlled die milling cal Engineer machine for auto industry. Personally designed infinitely' variable i speed transmission, hydrostatic bearings, squeeze fibn vibration damper and performed digital and analog ccmputer-aided design and analysis of machine tool structures and elements. l 1964 - 1965 University of Cincinnati, Cincinatti, Ohio. i l

Instructor Taught machine design, kinematics and machine dynamics in nechanical engineering department. l EDUCATION: '

B.S. (Mechanical Engineering), Ohio University,1961.

, M.S. (Mechanical Engineering), Ohio University,1964.

  • 14 Senester/ hours toaard MBA, Xavior University, Cincinnati, Ohio,1970.

REGISTRATION: ,,

e x Profe'ssional Engineer, Ohio

) Professional Enigneer (Mechanical), California ,

.

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