ML19345B712

Slide Presentation for 801029 Meeting Re Operator Training & Qualification

ML19345B712
Person / Time
Site:	Midland
Issue date:	10/29/1980
From:	CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML19345B711	List: ML19345B712
References
NUDOCS 8012020391
Download: ML19345B712 (31)

Text

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QUALIFICATION PROGRAM BASICS A. SELECT QUALIFIED / COMPETENT PERSONNEL.

B. PROVIDE FORMAL FUNDAMENTALS TRAINING.

C. PuT PE0pta INTO OJT.

D. EXAMINE FOR KNOWLEDGE AND SKILL BEFORE PUTTING "0N THEIR CWN."

E. FOLLOW-UP WITH REQUALIFICATION TRAINING AND EXAMINATION..

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4 STAFFING ASSUMPTIONS 4

- PLANT SUPERVISOR, =

1 sER SHIFT 6

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- SHIFT SUPERVISOR, 1 PER SHIFT PER llNIT 12

- AUXILIARY OPERATOR SUPERVISOR, .1 PliR SHIFT = 6 L

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= 6

- SHIFT ENGINEERS, 1 PER SHIFT

= 10

- PLANT STAFF WITH LICENSES i

= 40 f SRO

- CONTROL OPERATORS, 2 PER SHIFT PER UNIT = 24 1

EXPECTED TOTAL LICENSES = ON

- IURNOVER - 15% PER YEAR l

l EACH SRO TURNED OVER REQUIRED R0 REoLACEMENT

! TOTAL NUMBER TO BE TRAINED

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HOT FUNCT10iiALC 5

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1 LICENSE EXAMS ,

FUEL LOAD #2 /

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FUEL LOAD #1 i

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! -RESPONSIBILITIES OF SHIFT ENGINEERS i

- OBTAIN AND RETAIN SRO LICENSE.

- ADVISOR TO THE PLANT SUPERVISOR.

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• TECHNICAL SUPPORT DURING OPERATION e ACCIDENT ASSESSMENT AND RECOMMENDATIONS (IF REQUIRED)

• COORDINATE ACTIVITIES OF OTHER DEPARTMENTS ON SHIFT,

-(INCLUDING STARTUP TEST PROGRAM)

- ASSUME RESPONSIBILITIES OF PLANT SUPERVISOR IN HIS ABSENCE.

- PROVIDE INDEPENDENT EVALUATION FUNCTION.

. NRC INFORMATION REVIEW (LER'S, IE BULLETINS)

. REVIEW SITE LOGS AND RECORDS FOR DEFICIENCIES OR ADVERSE TRENDS.

i e INVESTIGATE AND COORDINATE THERMAL PERFORMANCE PROGRAM.

• REVIEW PLANT OPERATIONS WITH OPERATORS, REPAIRMENs AND l

TECHS TO IDENTIFY PROBLEMS, RECOMMEND SOLUTICNS TO MANAGEMENT.

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- MEMBER OF PRC.

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I ORGANIZATION STRUCTURE i

OPERATIONS l SUPERINTENDENT i

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PLANT .- _ _ _ _ _ .. _ _ _ _

SHIF' .

4, ENGINEER SUPERVISOR SHIFT SHIFT SUPERVISOR SUPERVISOR UNIT 1 UNIT 2 I

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MINIMUM OUALIFICATIONS

- ENGINEERING DEGREE - OR EQUIVALENT.

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- 2 YEARS CF EXPERIENCE - BEFORE STARTING TRA:NING.

- SRO TRAINING.

- QUALIFICATIONS REVIEWED BY NUCLEAR OPERATICNS DEPARTMENT QUALIFICATIONS BOARD.

- SCREEN SUCCESSFULLY BY MANAGEMENT INTERVIEWS,

FIRST GROUP $ ELECTED PREVIOUS IITLE EIUCLEAR EXPERIENCE LOCATIONS SENIOR ENGINEER 7 YEARS -PALISADES

-B.S.M.E. - MTU -MIDLAND QA SUPERINTENDENT 10 YEARS -G.O. FUELS

-B.S.M.E. - MSU (IN GA) -PALISADES

-BIG ROCK

-MIDLAND SENIOR ENGINEER 7 YEARS -GENERAL ELECTRIC

-B.S.M.E. - MTU -CALVERT CLIFF 5

-MIDLAND ELECTRICAL MAINT ENGINEER 7 YEARS -NAVY NUKE OFF:CER

-B.S.M.E. - ANNAPOLIS -MIDLAND NUCLEAR PLANT SUPERVISOR 10 YEARS -NAVY NUKE OPERATOR

-B.S.M.T, -MIDLAND GENERAL ENGINEER 6 YEARS -MAFE ISLAND R' FUEL

-B.S.N.E - U OF M ENCINEER

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-l&C IECHNICIAN CERTIFICATION

- HIRE. PERSONNEL WITH PRIOR EXPERIENCE AND/0R TRAINING.

WORK UNDER'CLOSE SUPERVISION AS TRAINEE UNTIL CLASS IS SCHEDULED.

- PROVIDE. FORMAL TRAINING ON:_

• FUNDAMENTALS OF INSTRUMENTS

• PLANT SYSTEMS

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• CONTROL SYSTEMS

• ADMINISTRATIVE CONTROLS

- EXAMINE THROUGH FORMAL " TOOL" (GENERAL PHYSICS).

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EVALUATE ON JOB - SUPERVISOR.

PLACE AT APPROPRIATE JOB LEVEL DEPENDING ON SKILLS AND KNOWLEDGE.

PUT TO WORK.

- PR0v!DE CONTINUING EDUCATION TO-IMPROVE UNDERSTANDING OF BASICS AND IMPROVE SKILLS.

! - RE-EVALUATE AT REGULAR' INTERVALS TO DETERMINE WHETHER

, PROGRESS IS SATISFACTORY.

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MIDLAND PLANT SHIFT SUPERVIS2R

1. HAVE A GOOD PAST WORK RECORD .

2. SUCCESSFULLY COMPLETE AN NRC LICENSING PHYSICAL

3. OBTAIN AN ACCEPTABLE SCORE ON ALL SECTIONS OF THE NUCLEAR OPERATORS TEST BATTERY

4. OBTAIN AN ACCEPTABLE RATING ON THE BEHAVIORDYNE TEST

5. MUST, IN THE OPINION OF PLANT MANAGEMENT, BE CAPABLE OF OBTAINING AN OPERATOR'S LICENSE IN THE TIME REQUIRED

6. HAVE 4 YEARS OF CONSUMERS NUCLEAR OPERATING EXPERIENCE OR ITS EQUIVALENT A. CONSUMERS EXPERIENCE IS GENERATING PLANT EXPERIENCE WHICH CULMINATES WITH AN R0 OR SR0 LICENSE B. EQUIVALENT EXPERIENCE INCLUDES:

1. PREVIOUS COMPARABLE UTILITY EXPERIENCE I

2. NAVY NUCLEAR EXPERIENCE

3. PREVIOUSLY NRC LICENSED R0 OR SRO

MIDLAND PLANT CONTROL OPERATORS

1. SATISFY CRITERIA 1-5 0F THE SHIFT SUPERVISOR QUALIFICATIONS.

2. HAVE 2h YEARS OF CONSUMERS OPERATING EXPERIENCE OR ITS EQUIVALENT.

CONSUMERS EXPERIENCE IS GENERATING PLANT EXPERIENCE AB0VE THE LEVEL OF PLANT UTILITY MAN.

COMPARABLE EXPERIENCE INCLUDES:

A. PREVIOUS UTILITY EXPERIENCE.

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B. NAVY NUCLEAR EXPERIENCE WITH QUALIFICATIONS ON THE ELECTRIC PLANT OR REACTOR PLANT CONTROL PANELS (THIS INCLUDES ENGINEERING WATCH SUPERVISOR).

OR, IN LIEU OF (2):

3. HAVE MET ALL THE REQUIREMENTS FOR MIDLAND AUXILIARY OPERATOR AND BEEN EMPLOYED AT THE MIDLAND PLANT AS AN AUXILIARY OPERATOR FOR SIX MONTHS.

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t MIDLAND PLANT AUXILIARY OPERATORS

1. SATISFY CRITERIA 1-4 0F THE SHIFT SUPERVISOR QUALITICAT

2. HAVE 2 YEARS OF CONSUMERS OPERATING EXPERIENCE OR ITS EQUIVALENT.

> CONSUMERSEXPERIENCEISGENERATINGPLNNTEXPERIENCEATT LEVEL OF PLANT UTILITY MAN OR AB0VE.

COMPARABLE EXPERIENCE INCLUDES:

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. A. PREVIOUS UTILITY EXPERIENCE.

i B. NAVY EXPERIENCE WITH QUALIFICATIONS ON ENGINEERING

! WATCH STATIONS ASSOCIATED WITH POWER PLANT OPERATION.

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, a OBSERVATION OBJECTIVES NORMAL DUTIES TYPICAL EVOLUTIONS LOADING AND UNLOADING THE TURBINE .-

METHODS FOR CHANGING REACTOR POWER LOGS _

MAJOR CONTROLS AND INDICATION MAJOR PRIMARY AND SECONDARY SYSTEMS SURVEILLANCE TESTING EQUIPMENT GUT OF SERVICE REMOVAL AND RETURN TO SERVICE CHEMISTRY SAMPLING LIQUID OR GASEOUS WASTE DISCHARGE RADIATION OR CONTAMINATION CONTROLLED AREA SECURITY PRECAUTIONS SHIFT TURNOVERS i OPERATOR OUTSIDE THE CONTROL ROOM CAN EFFECT THE REACTIVITY ON-SHIFT COMMUNICATION l i

OBSERVATION CRITERIA

1. INDIVIDUALS WHICH DO NOT MEET ANY OF THE FOLLOWING CRITERIA (INEXPERIENCED INDIVIDUALS).

2. FOSSIL PERSONNEL WITH FOUR OR MORE YEARS OF POWER PLANT

' EXPERIENCE IN OPERATIONS, MAINTENANCE, OR ENGINEERING.

5, ENGINEERS AND NON-LICENSED OPERATORS WITH TWO OR MORE YEARS COMMERCIAL NUCLEAR POWER PLANT EXPERIENCE AT AN OPERATING PLANT AND NAVY NUCLEAR EXPERIENCE ELECTRICIANS, I&C, AND i MACHINIST MATES. ,

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4. NAVY NUCLEAR EXPERIENCED E00W'S EWS'S AND REACTOR OPERATORS.

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5. PREVIOUSLY LICENSED SR0'S AND RO'S ON ANY LIGHT WATER REACTOR AND PERSONNEL CERTIFIED TO TAKE THE NRC EXAM BUT WHO DID NOT.

t AREAS OF CONCERN CONTROL ROOM EXPERIENCE R0 EXPERIENCE FOR SRO EXTRA MAN ON SHIFT 1

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SIMULATOR SCHEDULE e

MILESTO'IE DATE EXECUTED CONTRACT AUGUST 1980 HARDWARE DATA FREEZE NOVEMBER 1980 SOFTWARE DATA FREEZE JANUARY 1981 MIDLAND COMPUTERS HECEIVED JUNE 1981 DESIGN REVIEWS COMPLETED SEPTEMBER 1981 INTEGHATED HAHOWARE CHECK 0UT. STARTED JANUARY 1982 INTEGRATED l'AHOWARE CHECK 0UTS COMPLETED MAY 1982 (MORE THAN 98'. OF HARDWARE UNDER COMPUTER CONTROLI MIDLAllE #2 FACTORY ACCEPTANCE TESTING STARTED SEPTEMBER 1982 MIDLARI #2 FACTORY TRAINING STARTED OR MIDLAND DECEMBER 1982

1. 2 FACTCRY ACCEPTANCE TESTING COMPLETED MIDLAND #1 AND PROCESS STEAM SYSTEM FACTORY DECEMBER 1982 ACCEPTAllCE TESTING SIARTED MIDLAND #1 AND #2 AND PROCESS STEAM SYSTEM JULY 1983 ON SITE READY FOR TRAINING FINAL DOCUMENTATION APPH0VED MD ALL ACCEPTANCE OCTOBER 1983 DISCREPANCIES CLEARED l

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t SIGN CONTRACTS COMPLETE  !

i SELECT SITE OCT 13,1980 i

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BUILDIN ) READY OCT 19,1981 '

.! FACTORY ACCEPTANCE

)! SEP 21,1982

,l FACTORY TRAINING JAN 18,1983 l

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PALISADES READY MAY 20,19~8 3 ALL UNITS READY AUG 20,1983 s

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tra sparency rnounting frame 4 U Li SlMULATORS GENERAL DATA MANUFACTURER SINGER COMPANY-LINK DIVISION PLANT SPECIFIC UlllTS PAllSADES I MIDLAND 1 CIDLAND2 .

LOCATION MIDLAND, MICHIGAN PROCUREMENT AGENT GENERAL PHYSICS C0f.PORAT10N INSTRUCTORS HRC CERTIFIER BUILDING 66,000 SQ FT.

CLASS 800NS LABORATORIES OFFICE SPACE VISITOR CENTER AVAILABLE OCTOBER 1981 l

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l PHASE A ACADENIC CLASSROOM TRAINING '

(TECHNICAL)

APPR0XIMATE HOURS SUBJECT OF INSTRUCTION BASIC VALVES, PUMPS, HEAT EXCHANGERS 6 BASIC ELECTRICITY 8 ELECTRICAL / ELECTRONIC SAFETY l STEAM / WATER HAZARDS 1 BASIC CHEMISTRY, CHEMISTRY SAFETY 5 PRINT READING 3 BASIC (B&W) PWR MECHANICAL SYSTEM 8 TOTAL 32 l

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PHASE B 1

REACTOR FUNDAMENTALS PART 1 APPR0XIf1 ATE HOURS SUBJECT OF INSTRUCTION f1ATHEMATICS 28 CLASSICAL PHYSICS 13 NUCLEAR PHYSICS 23 ELECTRICITY 18 CHEMISTRY 15 RADIATION PROTECTION 23 HEAT TRANSFER 15 INSTRUMENTATION AND CONTROL 9 REACTOR THEORY 70 TOTAL IllSTRUCTION 214 STUDY / REVIEW 144 l

WRITTEN EXAMINATIONS 41 TOTAL HOURS 399 l

PHASE B REACTOR FUNDAMENTALS PART 2 APPROXIMATE SUBJECT NUMBER OF HOURS Lectures on: Ford Nuclear Reactor, Reactor Physics Neutron Multiplicat.an, Reactor Kinetics, Reactor Core, Fuel Parameters and Operating Characteristics, Suberitical Multiplication, Control Rods, Xenon and Samarium, Reactor Operations, Nuclear Instrumentation and Control, Heat Transfer, Health Physics Theory, Operational Health Physics, and Radiation Shielding. 24 Experiments on: Reactor Startup, FNR Crientation, Suberitical Multiplication, Control Rod Calibration, Xenon Transient, Heat Transfer, Power Level Determination, Power Defect, Temperature Coefficient and Void Coefficient, Brittle Fracture, Radiation Shielding, and Reactor Flux Protile. 10 Reactor Operations including: Startup and Shutdowns, Period and Power Defect, Shutdown Margin and ECP, Shutdown Period and Suberitical Multiplication, and Reactivity Manipulations. 15 WRITTEN EXAMINATIONS 11 ORAL EXAMINATIONS 4 TOTAL 64

PHASE B REACTOR FUNDAMENTALS PART 3 APPR0XIMATE HOURS SUBJECT OF INSTRUCTION VALVES, PIPING AND HEAT EXCHANGERS 6 HEAT EXCHANGE PROCESSES, FIR 3T AND SECOND LAWS OF THERMODYNAMICS, STEAM IABLES, ENERGY DISTRIBUTION OF THERMODYNAMICS SYSTEMS, HEAT IRANSFER, AND HEAT ENGINES 25 flu!D MECHANIC 3, BERNOULLIS EQUATION, CONCEPTS OF HEAD, HEAD LOSS, HEAD ADDED, AND HEAD REMOVED 10 METAL FATIGUE AND FAILURE (NDTT, ETC) 3

SUMMARY

OF HEAT IRANSFER FOR REACTOR CONSIDERATIONS 3 TOTAL INSTRUCTION 52 STUDY / REVIEW 13 WRITTEN EXAMINATIONS 7 l

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1 Approximate General Subj ect Areas Instruction Hours 3

Primary Systems' 44 Secondary and Process Steam Systems 75 Instrument and Control Systems 63 J

Electrical Systems 36 i

Safety and Protective Systems 45 Total Instruction 263 hours0.00304 days <br />0.0731 hours <br />4.348545e-4 weeks <br />1.000715e-4 months <br /> 4

Study / Review 127 1

Written and Oral. Examinations 39 i< Total 429 hours0.00497 days <br />0.119 hours <br />7.093254e-4 weeks <br />1.632345e-4 months <br /> t

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SI!n.IECT MA'l CER OPERATING RO 'SRO EXPERTISE EXPERIENCE LICENSE LICENSE PHASE A X i PHASE B, Part I

, Math X

> Classical Physics X Nuclear Physics X j Chemistry X  ;

Radiation Protection X .

Electrical X

, I6C X Heat Transfer X j Reactor Theory X PHASE B, Part II X 1 PHASE B, Part III Heat Transfer X PHASE C X PHASE E X 1

PHASE F X PHASE G X PHASE H X 1

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. PHASE I X PHASE J X FUEL HANDLING X MITIGATING CORE DAMAGE X LEADERSHIP TRAINING X Units 1 & 2 Differences and Interactions X

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • r****

h Each catagory assumes the preceding.

> For example, operating experience assumes subject matter expertise.

' h All instructors to be evaluated l'y the Training Supervisor or his designee for ins tructional abil l s v.

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PHASE $ Administrative / Operating / Emergency Procedures and Technical Specificaticas

! The procedure section of this review series will be coordinated by the I Midland' Training staff and instructed by members of the Midland-Plant staff and/or other personnel contracted specifically for that purpose.

The procedures portion is approximately two weeks in course length and will include the following general areas.

! a. Administrative Procedures

, 1. General intent (Plant policy)

2. Operational requirements

3. Required reports.

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{ b. Normal Operating Procedures

1. General intent

-2. Method of acecmplishment Cautions and hazards.

3.

c. Emergency Operating Procedures

1. General int ent

2. Immediate cetions

3. Supplementcry course of action.

d. Emergency Plan Implementing Procedures

1. General intent

2. Immediate actions '

3. Notifications and reports.

e. Off-Normal Procedures and Annunciator Alarm Lists i

1. General intent

2. Operator action.

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i Page 15 The technical specification segment of this phase will consist of

approximately a one week course of training which will be coordinated i

i by the Midland Training staff and instructed by members of the Midland j Plant staff and/or other personnel contracted specifically for that purpose.

i The content of this training vill be the review of the actuni technical

! specifications for the Midland Plant.

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FRASE I Plant Modifications , Changes, and Operating Experience Peedback This phase of training will be a continuing process, lasting throughout and becoming a part of the License Requalification program. Phase I will commence 90 days prior to the Nuclear Regulatory Co= mission operator licensing date.

Applicable plant changes, =odifications, and operating experience reports l will be selected by the Plant technical and operating staffs in accordance with plant procedures and forwarded to the Training Supervisor for action.

Items which do not require immediate feedback (<6 weeks) and do not lend the=selves to formt.1 presentations will normally be routed as required

, reading. Items which lend themselves to formal presentation and do not require i==ediate f eedback will be presented es part of the License Requali-fication program lecture cycle. Items that require immediate feedback to the License operators will Be covered as pre- or post-shif t briefings as soon as practical, based on Plant operations in progress, availability of

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personnel, and the nature and safety significance of the material.

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Information on anticipated plant conditions, available equipment, 11.3.4 equipment locations, appropriate operating procedures, and parameter NR 0694 measurement will be presented in the following areas.

a. Core Cooling

b. Potentially I)cmaging Operat ing Conditions

c. Gas / Steam Binding

d. Recognizing Core Damage

e. Hydrogen Han,trds During Severe Accidents i

If. Monitoring Critical Parameters

g. Radiation Hazards and Radiation Responsibilities lh. Criteria for Operating and Cooling Mode 3 election.

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o A special ene we2s course in fuel handling will be held appecximately six months prior to Nuclear Regulatory Ccamission License examinations .

The course content shall include tha following areas.

a. Fuel Leading Procedures

b. Fuel Handlin.; and Equipment Operation i

c. Accidents and Hazards involved in the handling of new and spent fu21.

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