Text

Monthly Nonconformance Rept for Jan 1979
	ML19263C761
Person / Time
Site:	Midland
Issue date:	02/22/1979
From:	Howell S; CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	;
References
	NUDOCS 7903010308
	Download: ML19263C761 (400)
	v • d • e

-

Consumers

^

Power Stephen H. Howett

^ {QQ Senior Vice President General of fices: 1945 West Parnell Road, Jackson, Michigan 49201 * (517) 788-0453 February 22, 1979 Hove-59-79 Director of Office of Inspectior.

and Enforcement Att: Mr John G Davis, Actir.d Director US Nuclear Regulatory Co d ssion Washington, DC 20555 MIDLAND KUCLEAR PLAIE - ALAB-106 MOITfHLY REPORT WR JANUARY 1979 DOCKrr NO3 50-329 AND 50-330 h,

In accordance with Condition of Memorandum and Order ALAB-106 dated March 26, 1973 and Amendment No 1 of the Midland Plant Construction permit, enclosed are ten (10) copies of the nonconfomance reports for January, 1979 The report consists of copies of Bechtel Nonconfomance Reports, all sheets from the Bechtel Nonconformance Report Log represen-ting nonconfomances open during the month, Bechtel Quality Action Requests, Babcock & Wilcox Reports of Nonconfort.J.ty and Consumers Power Company Nonconformance Reports written or closed during the month.

I C CC: JGKeppler, USNRC Region III O

9Ve 7903010308 3

LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland JOB No. ' 7220 '

54 PAGE 2 3 \ 4 6 5 7

\

DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 687 i 2-1-77 C-13L End of line_tempmalr_ content,lslump. out of Use As Is spec, in concrete for Pour CC(703. 58)a 3-29-77 B. T. Cheek I 688 a 2-2-77 _C-231. Wall (l50 m rebar omitted per dwn C-282 and Repair

~~

CT 283, Aux BTdg tiev. 61C Reject 4-2-77 M. Foote 689 2-2-77 C-231. Rebar clear cover exceeds C-140 requirement > Telec. 2 77 M. E. Iroote

@ Aux Blde 568'0" construction openings Use as is 3-5-77 b. L. Osborn

, 690' 2-2-77 _.C _2.0 R - Concrete slump test missed, Pour SWH620)a' Use as is 3-29-77 B. T. Check

$ 691 2-2-77 C-208. Concrete cylinder curing tank fell below temp. .

)

1 77 and 1-24-77. Use as la 4-8-77 B. T. Check

! 692 2-3-77 C 39 Two G rade 75 rebars_installeil,__ Unit #2 orimarv 3-5-77 D. L. Osborn

~

shield wall. Use as is M- LQ_6A._ Han Rework 693 2-3-77 dwg, 8-2GCB gbl512__2HCI.3-5-H1 welding to platefahri oSfate 1Lto level #4 center Use as is Il-28-77 R. A. Moray 694 2-3-77 Al .lDR_SpoollECB-22--S&L1.7. .LO_ fab rica_texLiliffiten .

! ._. ,. . Lly f rom . approved drawing Use as is 3-1h-77 J. R. Slifer 695 2 7-77. C-Ill. Unit # 1 Dorrte, HV AC penetration located wrong Std. 2-11-77 T. O. Ande rs on I _ . _ _ _ . _ _ _ _ _ _ _ ._ _ _ _ _ _ _ _ . _ _ _

R epair j 696 l \

2-8-77 C.-231, protective covering for pour SWR (598)a removed A. ama h

, ~

_9 hours prior to 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months required Uce an is Tegex. 3-0 "7 B.p.Cgieck 7/

j '

C-231. Non-contact splice , Aux Bldg, II line @5.3, leec 7T'lT~ n. T. CEiiTek

'497 2-9-77 R epair i ~

Elev. 646'0" 2-18-77 B. T, Cheek 698 2-9-77 C-211. Backfi'.1 material not tested for deliveries on lI 26 76,-10-29-7(T1-12-76 1-11-77 & IJf-~77 Use as is 3-7-77 D. L. Osborn

! 699 2-9-77 _Ha ng e r Sk et cli '2' Til7 ,8 8. AnglFcilips installed on the wrong _end of the M-Beam. o Noncon- 3-1-77 H. D. Foste r fs_r_m_a n c e 700 2-11~77 C-211. Backfill around 11 nit # 1 Feedwater Isolation V51ve Chiiiiber, JTO sieve, ~18%Vaisirij~ilir_ough. -

Use as is 3-7-77 E. L. Osborn 701-3, 2-14-77 C ~ l 11. Sha rp li~eEfin U nitl[2~1I~n~~ei p~ late, ' Xi~7D , Elev.

C__654' ___

Std. Repair 1-9-79 J. Huron 702 2-14-77 M _1_2 9A _P O_Jt.e m . 2 910,__elght valve s_with tan _ number-lifferent from approved drawing tag number _ U se As Is 3-24-77 J. R . Slife r 703 i 2-lh-77 C-231._Rebnr covered _ leas .than allowed by _I>ag-C 1h0,- Rework dur Blds,_6h6!Q",_1 line..U.6.2. _ . _ . _ _ _ . . _ . 3-17-77 M. E. Foote 704 - 2-14-77 C-231. Aux _Blde,__614', Il line @ 5.3, 5.6, .7.8, r eban-- Use as is omttted, Telex. 2 77 M. Foote stx tot;II, 3-24-77 B. T. Cheek t

~ 705

-~

~

' 2T15~ 7 7 '-~~ ~C r3 8. G' 3'2T ~D'niit"t'rachable to ace,en@uifn{boc

. 2_ E Doc. 2-18-77 C. Gwina h material. Ingalls Shipments _ V - 4 a n d v_- 5_ __ _

l

LOG OF NONCONFORMANCE REPORTS k and M PROJECT NAME ggg gg, '

PAGE NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY G-27. Weld thickness or patch on Main steam Penetration TWX 8-17-77 8-9-77 Use as is 896 T5'-~BF1 only quali fied to 1.3D"-- Cont. e2 El. 707 $*, h. Bgui*d"en 9-23-77

\ M-104A 24" pipe OD out of dimensional tolerances, 897 8-11-77 Rework 1-23-79 E. Urbanawiz 898 8-11-77 C-231. Dwn C-208. Replacement bars not installed at penetration. 'H' @ 14' west of 64 Elev. 584' Rework 9-1-77 F. Milsovic 899 8-11-77 C-230. Air entrainment at point of placement too high. Pour A 65Vd'- Use as is 9-21-77 n. Bennett C-230. Pozzolanic Activity Index of Portland Cement 900 8-12-77 D. L. Osborn below 85% of__CCatr_ol. Flvasfi below__L5% max. var. of SS Use as is 10-5-77 901 8-12-77 M-104A. Indentations in spool 2CCB-25-S611-1-4 causing rust. Rework 9-1-77 F. Mahala 902 8-15-77 C-230. Air entrainment of concrete too hi Telex. 9 17 D. L. Osborn Wi~th a backup test of'6 3%)-~PoiirTCC(764.gh 58)a' (6.6% use as is 9-26-77 B L Ch k ""

903 8-16-77 _A-13u_ Surface _nf_ bloc _k_ wall __was not sa tura ted with Use as is wat.er af ter finishing operations. 1-11-78 " . T. Cheek 904 8-16-77 M-32 Earthquake Restraints have no MTR's.and A490

' ' 1 . .__ bolts used to secure._them_have_no_ hardened washers. Rework 905 8-16-77 M-1.11. Lotdown_ Cooler .uts_torage_have_ rust and heavy scaling. Rework 5-2-78 J. Spence rF305.~ . Al Ioy studs-do~- not meet idarkTHg~~requirenients ,

906 8-16 Grade ID not legible or complete, manu. symbol missing. Reject 12-15-77 C. Gwin

.907 8-17-77 _f-208. PSI Strength _ Averages of Cancrete cylinders

__ falls _bc]cw_S pe cifi ca tion _Regitirement s . tine an in 10-5-77 _Jh_Ja_Osborn 908 8-17-77 .P. -I?I-1. Rebar delivered to the jobsite, no QC

_Rege_i_pt Inspeption. Use as is 9-21-77 R, S. Morrow 909 8-17-77 FIP -Idl-1. Rebar delivered to the job _s_i_t_e2_no.__0C Recelpt e Insp_ection, no Quality Verification Doc. Use as is 9-21-77 R. S. Morrow 910 8-17-77 _DwgtC _412/f-49LRipe_ Rest _ Embeds _not_ ins _talled_.per._

_dwg C-417 nnt called for_per_dwg C-493 Use as is 10-5-77 D. L. Osborn

- ~

"" d" Use as is relex' ' "

So@-W$kil"NSaiE"dEihPYhWMdM} e k~.P _29-7 Huro 912 8-23-7.,'

M-104A. Two different Reg. s.ter_55bers i for__spo.o1 N 12-12-77 B. Daly 2JJBC-103 .Sjl9 3-L]cayjng_approvalstatusjndetermina.te _U s e a s is 9 H T. Chrictorforson_

913 8-23-77 C-233A. MTR not received for anchor bolts, F-21241. Doc-Rework 8-24-77 J. R. Slifer.

~~

'914 8-23-77 C 38 Beams received with dEmag end flanges / webs 5td. Repair

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_1-7-78 3 D. _Osborn

LOG OF NONCONFORMANCE REPORTS 1 1 Mialnnd s PROJECT NAME JOB NO. 7220 '

PAGE 73 2 3 4 6 5 7 DATE NCR j NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1048 11-10-77 lh10. 612 sht. 3. After valse _was_QC insps. fed and l installed. hardware was_ removed nakinga uality inde.ter. Rework h-2h-78 K. Roberge 1049 11-11-77 FPG-F10-56. Sand and grit in climate changers _ render-l: . inLthe__ Quality nf the units inde. terminate 1&2VM-55-AAB Rework (; 7_78 ___

p. gaton 1050 M-106AC. Shopwelds do not conform as called out by iUse as is

'411-11-77 arolicable sketch for 28 hangers. Rework C-230. Air entrainment of concrete at point of place-1051 11-11-77 ment too high. Jse As Is 12-30-77 S. Ki rker C 787.5 a 1052 11-14-77 M-326. Grout holes on hanger glates are placed too close to plade edge, owqs. 1 603-7-14 C T-~6Ti3-8-22~ Use As Is 12-28-77 R. A. Moray 1053 \'11-15-77 Hanger ehvgs _.1:fil2:4 16 x 2 6n4 7 'l FielI[ fillet .

v! eld _Lare undersized or oversized. Use as ts 2-5-79 J. C. Huron 1054 11-16-77 _C-103CRebar.MoveLaisloca.ted 10!' south _offhat is called out on dwg. DieseT! Generator bl89 Repir h-18-78 D. Osborn 1055 11-16-77 _C-210 4A mat'l rec'd on 10-3-77 repres.entina 50 tnne nf mat'l failed the cradatinn. Rej.ect 12 21-77 D. L. Osborn 1056 11-16-77 C-P2. H i 91LO_ir_ent rA10me nLin _ c o n cre.te_a_t_polat g , e 3, y, _y2b0 of nlacement. 7-7_- S. Kirker SHL{fiSL7_)a 1057 11-17-77 c-97: 2-#6 dowe.ls are not:prAlect.ing._from const. inint Repair and 4-#6 haVE short_ splices. 9W_ pump _ structure ILse_JLs Is 1-6-78 D. L. Osborn 1058 11-17-77 Dwg C-q6. A #6 robar nmitted between Fl . 612'6" Repair C and 614 'R" <arvice Water intake _ Structure 1059 .(11-18-77 _c.97 T ow_hydrogan al an+vndea n and +n m*a 9+ vn n t.

. Steel-Wolds _ wore allowed-out of_ ovens _foraver h honrm Use as is 1-9-79 J. Euron 1060 C-208. Water tested on 9-6-7 7 & ')- 1()-7 7 had an 11-21-77 Use as is

. . . . . . . . . . . . . - . initial set time of -25 minutes from the starydard (i 1_0)__. 1-$;-78 B. T. Check

_ . . Ti10l. . . . _ _ 11-21-77 C-37. A-307 slitted bolts were received with no ~ ~ ~

manufacture r's mark. Reject 12-$-77 _

C. Gwin 1062 11-22-77 C.-213_,_ Embeds received with imprope r welds, s patt e r , Rework etc. Reiect 12-14-77 D. L. Osborn 1063 11-22-77 E-42. Raceways _and Seismic Supports installed without 99tification of OC. J1cwork 517-76_. _I) . Tho::: peon

_IM 4 -_ _

11-22-77 C-230. Flyasli user tests ha_ve specific surface variati ons

_ . g reate r than. allowed by_AS_TM_C .o.lj . _Ugo As To 1-Q2-78 E. T. Check

1065 11-22-77 _.C-210mCement user .icsLr.csults..with Tricalcium-l Aluminate higher than allo ~wed_ by ASTM C-150. Ucq ),g__Ia___1-13-78 B. T. Check l 1066 E-6.. ._ ANSI _ compliance -certification . not cupplied h._11-23-77 ___..._. with circuit breakers. ,

LOG OF NONCONFORMANCE REPORTS E ,

PROJECT NAME fiidland ;og no, ' 7220 PAGE 4

6 2 3 5 7 DATE NCR NCR NO. DATE NONCONFORTAANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 1086 12-5-77 ti 2nt 9hopupids do not conforILal_they are sp_ecified Use as is on the applicable sketch for each hanqer. Rework 1087 12-5-77 Spec. J-263. Doc. verfication nackane has no Form Doc.-Rework G-321-D available for Thermowells, incorrect bolts Use As Is $ h 78 .T . 914 fnt.

4 1083 12-5-77 ti-106AC. Shop welds for hangers received are

_qyersized. Use as is 3-20-78 'D. Durr

^,

1989 12-5-77 F-19487. Zone 4 Gravel received had failinq gradation test. R eject 12-29-77 T.Chr.istofferson 1090 12-6-77 C-230. Cement content 5# low of the required tolerance Use As Is 12-30-77 c Kirker

~.

_for_ Batch Ticket #24485. SWI 634.5 b 1091 m 12-6-77 C-231. Concrete curing temperature fell below Telex. 12-lT-77 A. Lamach minimum of 50"F. _O s e a s i s DG(6 2 5. 5)a 2-1_7. 8.__ _ S. Kirker '

12-6-77 C-208. User test #48. fine aqareqates test failure.

,3 1092 Use as is 3-13478 T. Lieb 1093 a12-6-77 ti 200- 9hopuelds nn han!)crIdo_Dnt ennform as they Rework are_.specified_on_the_apol_icable_skotch fnr na han Use_as_i2 1094 12-7-77 C-210. 4A backfill samoled had 94% passing the 1" gef___ 3 sieve Telex 1-2$ "8 T. Lteb exce5dinq the allowable limits. Use As Is 2-2-78 T. Lieb

d. 1095 12-7-77 C-230. Concrete placed with high slump. A(688.5 a' Use As Is 1-13-78 B. T. Cheek 1096 12-7-77 C-230. Failing graddion for 3/4" agg regate , pours A(6Z4)a, A (6 4T. 67)a' Use As Is 1-13-78 B. T. Cheek M-64. Documentation packages for tanks received w/o

~

sveld mans. weld rod control records, cleaning doc. doc.-Rework 1-17-78 D. Delaney 12-9-77 M-204. ' A rc strike on spool 2HCB-20-S613- 3-4.

1098 StdRepair E. Urbanawiz 1-9-79 C-231. Concrete on cure, temperture of 26 F recorded Telex l-17-78 1099 12-9-77 S. Kirker Service Water Discharge structure. Use As Is 1-2h-78 D. Q. Osborn 1100 12-9-77 C-Ill. Grinder left depression on penetration 2Z-51, U nit #2. 623'6" Az-2970 Std. Repair 2-11-78 J. C. Huron 1101 12-9-77 C 14 L R epl a c e m e nt r obar_1 cit _ont_near_penet ra t i on s 10 4 _

sJl_eeves 2'4 and 31, Aux Blda Elev. 5848 Monconformar ce 1-3-78 D. L. Osborn 1102 12-12-77 Ji-30$._._ Service _ rating _.on_ pipe _ plug _e_tmp.e4_as 60Q0!/

)1 enlity vnHrication_. Don _indicatea_it_to be 30003 Reject 2-3-78 T. _ Chrlatofferran.

d 1103 12-12-77 M=305- Heat code onJ2aca1_sf_3./lt"._150# es sw rianco U illegible.

. ReDCt 6-2-78 D. Delaney 11014 - 12-12-77 J1:21$. 10" 900LR ERs.J1 gli_yered_to .the .iobcite w/ heject 2-6-78 D. F Duff ode star;p.

Q Certified MTRs. X-rjty fil a, and

g w LOG OF NONCONFORMANCE REPORTS f '.' h "

1 1 8 PROJECT N AME Midlnna JOB NO. 07220 PAGE 77 6

2 3 4 5 7 DATE NCR NCR NO. DATE NOMCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY ll2h 12-19-77 _.Dwga--3hhweldera_fountLwelainc nt_louepcgggta.

Joaic1 ding _being_dene_on_ upper _quadranta (Lock .)__ Rework 1-30-78 J. C. IIuron 1125 12-20-77 Hanaer 1-603-8-5. Baseplate for hanger installed Rework vertically Instead of horizontally. 14-18-78 D. Grosh i 112f 12-20-77 _J_-233AC. MR indicates th3rmorells_are to be socket Reject

_weldedJelhered to the iohsite_thrc<1 dei Use as is 6-29-78 'T. Slifer 1127 12-20-77 C-233A. Embeds delivered to the .fobsite m with onlY " *#

ten _ studs _inslead_o f__the _ req uire d _ ele ven, h-18-78 A. Lamach 1128 12-21-77 Valve _30 RBC-BF-R. Flange _ngaU ng_sur[ age and 1-26-79 K. Roberge

pt butterfly han rust in bo'.th_arcaa. Whne_f2 _Hework

1129 12-21-77 M-20h. M-611-3,___Hocket welds warf_ macle on 1" nip 1-29-79 J. hm I without_the required WR-GA form Jo_AI_ hold _pointa, Use As Is 1130 12-21-77 F-3106. Compressive strength of test sample for Use as is

! non-sh rink a rout rec'd was 10# below spec. rea'mt. 12-23-77 J. R. Slifer i 1131 12-21-77 f.-231. Curing temperatures of concrete fell 4" & 2" Use As Is 2-6-78 'S. Kirker lielow minimum aTI6wed. - CC(fi44- 3Nbe 1132 12-2?-77 _C-231. Concrete curing temperature fell below 5 a ne cificAti gm_tequi.nement s - A Use As Ic 1-2h-78 _L_Kirker C - 2 31. Concrete curing temperature feII~~j659) below 1133 12-21-77 Use as is 2-9-78 S. V,irker specific.ation recuirou ents SW I(6 5 3)c '

1134 12-21-77 .C 231. Concrete allowed to dry on the surface Telex l-23-78 i _durio g_Cu rine. CC(650.17)a' Use As Is 2-2-78 S. Kirker 8 3 1135 ~1T2EW___ Dwg. E-714 Installed cable tray supports have more E s51 ices than rea'd by dwn. Aux. Bldq. El. 60P ,617'

~~

1136 12-23-77 C-170. #11 rebars omi tted, K wall N .6 & 8.6 Use As Is 1-13-78 ~~

B. T. Cheek 1137 12-23-77 M-204. Spools exposed to an area where cuttino w/ a torch has caused rust and heavy splattering. Rework h-18-78 J. Spence I 1138 12-28-77 _C-208. Cylinde r cu ring tank tempe ratu r_e_l i her,than _ lg i aHoweTby Cf 2'O '8 or ASTM C-31 Une As Is 2-6-78 S. Kirker 12-28-77 M-346. No Code Data plate on pipe _ spool 2CC A-15_U 1139 . Doc.-

Rework 3-15-78 D. Delaney

=

_N. _n #4 3 5. ____ _ _ ___ __

1140 12 77 F-2_4101. IJeat nu mbe r_on_ flat _bar_does_not match Reject

. . __nurnb.c r on li .ot sn_cntathn . 1-3-78 L_Chrintofferson 1141 12-28-77 %-Man_ g ceived.withoulOuality_ Verification ___ _.- Reject 2-8-78 D. A. Delaney s e rvice--Watu r--

~

1142 12-29-77-~~ C 21r FieliiliEndiirg of #8 r~ebus, .

~- - - - - -

Std. Repair 2-2-78 S. Kirker Pump Structure i

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LOG OF NONCONFORMANCE REPORTS b

PROJECT NAME-Midland 1

' JOB NO. 07220 .

PAGE 2 3 4 5 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 1162 1-13-78 C-210. Zone hA_F_ine Backfill. 6656h_ failed 4" & 3/8" si_ eve requiremento. 66328 failed 4" sieve reauireaent. Relegt h-20-78 R. Montreuil 1163 1-13-78.j,.j M-L Maka Up vnmp nrive_ Motor 9torace nna mintenance Rework I' not-maintained _ Use as is _

116h 1-13-78 J-201. M,in enn+vn1 hnni n _ n/n 1 cl </lC25._ Lockout rolay_cuitch_ ben + Thmoplate_brokeEin hn1 P- _ ._ Rework 1-9-79 'A. Lobrovich 1163 1-13-78 & 305. Studs & Nutn_do_nqt_ meet __the comp _1_e_to .

m vking_requiremenin A 9 7fl .T . 91ifor 1166 1-13-78 M-305- nn1 + n A TIuta_ stamped _with wrong _ heat _ code. Doc.Re. work Documen+,+1mn voceived_in__indeterminata. Reject 5-18-78 M. Donovan 1167 1-13-78 Fh10hA. Dimensions _Qp_6" flange _do not_ agree _wi_th No l yendor drawiDC.__( 1DBC-S-S633.fz-1) _Ron-con 2-2-78 M. Donovan 1108 1-13-78, M-lh- Coating _on uni t 9Po$n hn c. _ numerous _nron n of paint finking _off nownrk '

1169 1-16-78 M-326. nanger_2_619-3-18_in_velded_to_ embed _with_ approx. Rework r/ 1/16" apace between them. Should be inc reaned to 3/8". _ . .

1170 1-37-70 C-2J0. FG-Do Grout waa batched containing teou than_ Lh

_ _ minimum deaicn _ weight of. .comen t._ __ _ __._ >Use as is 3-6-78 S. Kirker 1171 1-17-78 _ M_305 Studs _&_J]uts do no_t_ meet _the complete marking Reject requirementa 3-6-78 D. Duff 1172 1-17-78 E-536- cnnanit hnn been damaged _by arilling_thg Std.

Repair 7-19-78 S. Kirker

_ __ ____. ___ concrete _alah. Aux Bldg. Elev._599.L(2BC013) 1173 1-18-78 F=2546.Q. 100 pen _of_7/8"_ Flat _ Hardened 3achers.

_ _ _ __ Vendor _n ent_7/8 " , (Purcha se . ord er_re quirc a_1" ) __Rejec.t 2-9-78 R. Montreuil 117h 1-18-7.8, ' , , I4-1. 8__Rea c tor __C o ola_nt_Pumpjk tors , incorrect mounting _

flange _dimen ciona ,_rabb_gi_in c o rracMy_d e s i gn_e_d . Rework 1175 1-18-78 C-30.6.__hq_hundles_of 2 88_Rebar were cut without .

Prior _ approval _fram_PInlec_t_or_Jesident Engineering. Use as is 3-9-78 D. Osborn 1176 1-18-78 C-208.__Eive_ Star _GroutJLc ceptanc e__Te at .__ Grout _ cub es T. Lieb

_ . _ _ _ ctripped_at ll i houra,_ exceeding _2h hour. limit. Use as is 3-1-78 1177 1-18-78 C-20&- 3/h " A ggregate_Brada tion . _Did_ no t _me e +

minimum weight._Variouc_ placements _onJ./11/78. Use as is 3-1-78 T. Lieb 1178 1-18-78 C-30h ._Seld_wa a _c omple t e d_ on_ B e am . # 217B Lt o_ E-1 Rework 1-30-78 J. C. Huron

_ _ _ _ _ Embed without_QC_ Verification.of.fitup..._..

1179 , 1-18-78 C -208,_ Eanopary_Frirms_wcre_c trippest at_h6_ hours T. Lieb L50_minutea,_not_ meeting.mibicun_oth8 hourh(11/14/17jJse as is 3-1-78 1180 M-305 __319L8"4"__Dia._sch 00_Fipe delivered to jobaije__without distinguichable 5-15-78 h1-18-73 markings. Reject H.D. h Foster

I LOG OF NONCONFORMANCE REPORTS I -

(

( ! 1 Midland 1 07220 8 83

, PROJECT NAME JOB NO. '

PAGE I 2 3 6 4 5 7

{ NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY

! L2.30. cone votn hi erb nlumn j 1238 2-2h-78 gravel mir. Pour _d701)g at end_of_ line for pea Use as is h-25-78 D.L. Osborn l Pr_20. ElectricalpenfttrAtions delivered to the .iobsite 33 7 ---

l Nil 6p" I N ds off-E#5 b b 6 b f N D df b h4 T

1240 2-27-78 gg-10bt meet criteria of T)A70C Proce~ dure ~02A006 Rev. B '

Use as is

- T241 2-27-78 I~24253. Nuclear Pipe t-i t~tiliifs-~~PiirthaisE Order reouires ~

[ slidi7t-~ radius ells ,15iiii-r~adilis were deTivdYdd. Reject _g_u, _ a 3 ,_ puff

} 1242 2-27-78 Dwg. CT695. Missing 9E ReTar ih fu~eTtransfer wal Rework i pour to t i . ~64T T Telex h-3-7t F. Milsovic Use as is 4-6-78 D. L. Osborn

[ -124T ~2 28!78-- C 231. Concrete Curing lemo. fell below SDu on Four r

A(672.5)a' Use as is h-26-78 D.L. Osborn 1244 3-2-78 E-233. bleeve Embeds, the elongation of sliear studs i-

- T245 3-2-la do not meet requirements.

E 535. 2BC005, J'- PVCTd~n~dilit, was filTed'With71 rout---

h. h- 3-9-78 J. Slifer L Auc SlaWElev--584' - - - -

Reject 3-2h-78 G. Brown f 1246 3-2-73' ' ~

E-19AC' ~ ~15~ KVA Inverter (2Y20) received ~on-~the

[ . jobsite with TTrRen meters. -

Rework A._ E l abray_ish__

l 1247 3-2-78 M-106AC. E-ME-907 & 963 do not meet acceptance 4-25-7D.

[ criteria, weld size) . _ _

Use ac is 10-13-78 K. Deitz l 1248 3-2-78 C-231. Cadweld, shooter not_g_ual_ified to shoot i verticals. Cont. #1 Refuelino Canal Halls

~

Uce ac is h-13-78 J. Milt.uvic

- W49 3-3-78 M-To~6A'CTf'R iFT37de11vered to-~5ta5Bish Fab Shop

[ uithout Quality Verification Documentation Pkg. nne. Reh0.r} 3-17-78 D. E. Duff f 1250 3-6-78 H -l-32-- V3IVES in_ Aux Bldg _damaaed_by_ construction gg r .._____and.. concrete _ debris on.them..._ ______

_8-22-78 _ _ _ L . _ B rown._._ _ .

[ 1251 3-5-78 Dug.. C-226. Beam not placed per requirement of-. _ . _ 5-12-78 B. Check

. . . _ _ _ _ _ _ Dwg _ Use as is _3-28-78 D. Osborn I 1252 3-3-78 C-23L___ Concrete _Cuting- Aux._. Bldg. Slab 5 had a

( - _ . . . _ . . _ _ . . surface __teatperature_. drop, _.A(659_)P. ._ Use as is 3-16-78 _L_Kirh.r 1253 ~

3-3-78 C-231. _ Concrete. Curing- Aux. Wall 4. had a temperature drop.__A(672.SW _ _ . _ _ _ . _ . _

N/A 3-8-78 S. Kirker 1254 3-6-78 A-hl_ Faint Storage, Temp._O.Standinh_. Fab Shop _ ranged _

b( '

a bovo_tha t_ called _ cut _in_ Spec._A_alno_ below . Use as is 3-22-1.8 R. Valentina h 125$ 3-6-78 M-305.___the_.de ai cnat Lon_of_c e rvi ce_ ra ting _ i n_no t

[ . stamped nn tho m terial. Use as is h-5-78 R. Montreuil

[ 1256 3-6-78 H 10hA-AC. npon1 1ET A9-3631-1-1. has at enn' n-Q 1EL3-1.0-s631-1-lrust scale coverinh of 30)int. surface m=w.ork 1-2h-79 J. h/ Gray

LOG OF NONCONFORMANCE REPORTS

( PROJECT NAME 1

Midland jog no, 1

07220 ,

PAGE 2 3 4 6 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1257 3-6-78 M-lOhA-AC. Pipa_ Spool _0HBC-15-s618-1-1 delivered to site with_ documentation discrepancica. " ,_RewnvP 3-28-78 M. Donovan 1258 3-6-78 Dwg. C-109. Dike Embankment Soils, 60' of dike c ross-section not cocumentec by vt uecoras. us is 3-17-78 D. Osborn 1259 3778 T4 l.16. ifo documentation received for RC5 flakeup Pumps. Space heaters in rutors are of wrong wattage.

1260 ~3 T 78 H-1.6. Unit I steam Generator teedwater Header.

No documentation has been received.

1251 37-78 Jr2Dl. Main control Boiid, conduit in sections IC12/

lC22- lCl37TC23-T2Cl3/2C23 are not color coded. Rework 126Z 3-8-78 Dwg. E7 50. Cable Tray Supports, bracing irstalled alidtr hut ~in atc5Ydgiard with dwg. lIse as is 5-11-78 .D. Theepson 1763 J-9-/6 f f-7 4. Auxi liary t-eedwate~r~P0inps7POSBT2POSB, cif 5TfiTg-d6cumentat13n Doc. Rework 1-26-79 ~B. Mac Glashan

'C-2'31 - Service Water Pump Structure, concrete surface ,

126h 3-13-78 -out ~ if plumb. Use as is 3-17-78 D. Osborn Channel I5r hanger ZT/2'C2CCBT28 TU8 12'6~5' -~- 3-10-78 M -lU'64 C.

delivered to site wong size.

'_ Rework 5-h-78 D. Duff 1Z66

~3;13;7 8 CT231. IWdeterminate dry conciEte. M673- 5)F Use as is 3-31-78 S. Kirker 12 67---- 3:13: 78 U - DJ8, U - 61. Embed Plates omitted, Tilt Pit Fuel Fool. aux, slag.

Rework 8-18-78 S. Kider 1268 3-13-78 Dwn. M-183. Sluice Gate frames and slides installed

@ incoYrect locations. Service Water Pump Structure. Use as is 11-5-78 S. Kirker 1269 3-13-78 .m 305.___ Mat'l recelyed at the jobsite_with illegible ___

rv rkings or none_at _all . Reject 5-15-78 H. D. Foster 1270 3-15-78 C-@ _ wT nluine_Eate Fasteners _do_ no.t_have 11-1$-78 S. Kirker 1271~ ' ' 3 - IT 7 B'- .f 3 M YO El!Il

o fhe applicable E EIdtng procedu re. FW 5R1, aux. U1Ug. Use as is 6-19-78 J. Hyronr 1272 3-16-78'- J,-20A0 El e.c_trical_Pene_tra ti eno ... c able _ chafilnc, Doc. Rework Ro locumen.tation.._ ... _ .. _. . ._

_ Repair _____

1273 Dvg. C_-473,_ Missing Rebar Cont.__f1 Refuelinc_ Canal

_ __ _ ___3-17-78 Slab. Use as is 3-30-78 P. VanderVeer 127h 3-20-78 c-50.--_Bolta A Studs _for_ Personnel _Lockn hnvc rn nework carkin s, venQor dwgs do not specify type to be uced. '

3-20-7T-- c;230 g PIy33" user tesFrail d.

1275 go, f,, 7, 3_22-78 R.K.

g siple

LOG OF NONCONFORMANCE REPORTS d 1 1 a

PROJECT NAME Midland JOB NO. _ 07220 -

PAGE 84 ~

2 3 4 6 5

DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1276 3-21-78 .19g_c-lO91. Minninc Rebar Douel,_.Di nnni Gonn*ntnv Std. Repair h-11-78 D. Osbgrn C-304.__Welan noen n11=haa +n unl a nynbol_batwoon 1 77 1277 3-21-78 and_3-6-78 are_,indeteminate. Usa nn in L-29-18__ _Jm_ Huron 1278 3-21-78 JNg._M Rh6_ n, pnanre nhinld_vall missing nnn omhna an. Rework e i n ni de_and.__outni a a face: F1 - 42610" 00nt._#1 _Use_as is 3-23-78 P. Vanderveer 1279 3-21-78 $_Stav renut - 511 antin pn_ m 9761,_ Grant _ nat_ curea i n accordanco wi+h 4CL reco=mena a ti ons. Uee nn in h-ll-78 S. Kirker

~ 1280 3-21-78 C--231 - nnnovate Ratch weights, Tiovat_fIo. 26h91 &

26h23_are_ overweight _sn_comnnt_ Any_ Ri dg_ Use as is 5-9-78 S. Kirker 1281 3-21-78 F 9flh9-ii 9+'iniaan 9tnal Pubing delivered to johnite _

uith_inside nf +nhing dirty. Rewnric 12-7-78 K. Deitz 1282 3-22-78 C-231- Pnnnvo+a enring_- Anv. Ridg._ Wall _g6 h,a n surfaco temperatura drop. _ Usa ne 4, 6-6-78 D. Osborn 3-22-78 E--3106. 5 Star Non-Shrink Grouts, failed comprehensive 1283 strength _ tent. Ure_as is h-12-78 R._s.iple l?84 3-23-78 kg. c-64h. Structural steel Fenhed not_ pi ncea por reqnfromnn+ nc augQs.19h; v.-10h) Ucf_as is 5-h-78 F. Milsevig 1285 3--23-78 JI-10A ar - Pipa Hnncarn T-MD-00bO85,FAL609 11 01, Use as is 8h6,9h6r979-01._ Jo_not_ meet _accep._-criteria P 6M-C. Rework _.

1286 3-23-78 v75 Column night nf tho n--321--D form nnh-i ttna with

pality.. Verification _ Documentation. Doc. Reworl h-4-78 ___D. A. Delaney Jndersizea Velan - 9aiemin erny_Supnn-+e ^ ~

1287 .3-23-78 Jable._ Spreader _ Room _ Unit 9 Use as is 5-10-78 Jz Euron 1288 3-27-78 C--231aonerate_ curing - covering _vas_renovei_at the end_of tha ort 2nicd_ cure. PourSWI(623.$.)a Use as is 3-31-78 S. Kirkcr 1289 3-27-78 C-231- Rainforcing_ Steel - #7_. shear __ tie in m win 5 1-11-79 D. Vanderveer w,ll of cont._d? is exponed. Repair 1290 3-28-78 .c-231. cnnnrata enrinc_ Temp _ _ Temperatures _fnv enneret e Use as 's pier" in Sov, Vatar Di nnhnrge vere _not checked _as_cperi cina. __3-31-78 S. Kirker 1291 3-27-78 E-20. Pl ec+vi cnl Penetrationa. _5_penetrationn anliverad Use as it

~ to _ si-te _vith_c able_cha fing,."0 " _ psi g_ pre s sure ,_no_do cuse itation. ReTair 1292 3-29-78 M-106AC.__FielLRelease_#18,_ seller _han_ supplic a

_ _ _ _ . _ _ _ . wrong 3_ra d e___of_C arb on _ S te el_ Pl ate n/a h-lh-78 D. Duff Cement _ tested _for_Loca_cn_ Ip:ition- resul ted_in_a 1293 3-29-78 " g Uce as io _$d_7_8 T. Lieb 129h I d, etr ti6n5 instdlled sach that fistIs use as Is 3-31-78 D- Th0 pson 3 30-78 used, methods used, renders the quality _ indetem Lnate, __ ______ __ _ _ _ _ _ _ . _ _ -

O- LOG OF NCNCONFORMANCE REPORTS d25 PROJECT NAME Midland JOB NO. 7220 09 PAGE 2 3 4 5 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1352 5-17-78 FM2- Sei mic Cable _ Tray _ Support - A325_bolta_yere

_ torqued _withJrench_found_to_he_ nut _of_. calibration,__ Aux , R_ework _ 9-27-78 K. Brinster 1353 5-17-78 _E Ri nc._ Penetration _Ascenblica - Dec. Pkg._nnt Doc. Rework

_ received nt jobai+a- Pent 9'152_han_0_p ai c var a i ng.__ Std. Repair 13514 5-1 8-78 _E Plan- Pan n trati nn A a "unhlica_- _ Doc._Pkg nnt Doc. Rework ,

_ received at jobsi+e s/n_AS 131-5_Ha=cplata aiscrepancy sta nnpni r 1355 5-18-78 2sg a 229 vmwin shown_an_nwg2ck antaila_or_groo.ye

_ welded _jointn nnd properatinn nr natl'n. Anr. El. 70h'_ Use as i' 6-30-78 J. C. Huron 1356 5-18-78 G VSK-MPC-2-2021.__The_Wh5_and_WR-6n for FRK-MPC__ Use as is 2-2o21 Field _Wala h h,ve_beenlost anving_in-.processac1 ding. 6-7-78 J. C. Huron 1357 5-18-78 .C-653 A rc_Gougen_ca_ Beam, _ caused _by_ faulty _ welding _

xabic._ Cont _#2 P1 659' Fennir 1-9 J. Huron.

1358 5-18-78 M-1+31 &_L39. Mu O A nsta_Eackagea_for Tnntrunentation Doc.

Cabinots_havo_not been_ received- _ Hew _ork 5-18-78 J:202._.__Weldingmaa_ begun._on Tnst._ Panel 20150 with 1359 J. C. Huron no_propor anthorinatinn.__Elev.__6851_Aur 9 Rework 7-_19-78 Repair -'-'8 1360 5-22-78 C-30h- P^uin round_t o_b e_una ccen. table _dne_to_unders 12e oversize nna nthov veld antects. Anv. Eldg. _y$e as is J. C. Huron 1361 5-23-78 M-10hA .__ Pip e_Sp o ol_2FCB-lh:S 60hr$-2__c anna t_.h e__un Lquely__ _ _ . _ Rework

_ _ _ _ _ identi rint-. 9 spooln have_.mame_ number. _U_se as is 8-30-78 R. Moray l 1362 5-2h-78 C 231.___Cadweli_ teat _splicea weru _ lost _exc.nediric test frequency _for_ production nna sister __ splices. Use as is R_g_78 q. virunn 1363 5-25-78 _Dag._C-651- Angle _to_E-3_#mbed rm ot_velLundernized_

_ Cont-#9 P1ov._ 696' Rexork 9-2 -78 J.C. Euron f --

A-13, Compressive _s trength . of_ Type .M . mortar _ does

13 6h_,,, ,, __. __5-30 ,78_ _ _no t _ nce t_ spec ._ requirements ...___._ _ . . _ _. _ _ _ _ _ ___. . _ _ _U s e_a s._i s___ 6-20-78 T. Lieb j 1365 5-26-78 _l-215.__l(Lpce_CS Pip _e. _2_ pes _ removed _from_ receiving _ Reject

_ n

_without-QC_in sp ec tion ,_traceabl e_ _ hea t s _.n o t ._marke du_o_t,raceable doc .

{

1366 5-26-78 .M-123C. check._.Valvea_2h-CCB-CK-l_S/lL2L739_A_2h=CC3_cK-pww rk

_._ _S/lL 2N-7B9 nro ni saing_th n ninge_ Pin _ Covera._Anr. 605'-

I 1367 5-31-78 mwg._c-195 McC_Unita_Illlet 3 elds _ _ristance_between_

l welda_do_not_ agree _with__that_.callei_out. on_dwz._.Aun__ yr as is 6-22-78 J. C. Huron

[ 1369 5-31-78 _C-208. Fiveaoncrete_ curing _ tanks _atorod_in__temperatu2 es I --cxeceding- requirements--called _out by ASTM _C-31-69 Use as is 6-15-78 T. 1,ieb 1369 6-1-78 _H-10hA.___ Two, Pipe _Spcoln._have_thear:e_ap col _ nm4 ar.

._lFCB-lk--E603=5-2_ _At _._Ilev.._600 ' _Use as_is 8-28-78 K. Nileon i

1370 6-2-78 M-336.___ruclear_Wyc_ Strainers-. Co4 loc .

frce _s_trainere _jncorrectly_identi d,-icd,_C_-371B aata-platec_actacaedi crect, Rework mc Q

N LOG OF NONCONFORMANCE REPORTS c '

1 i

, PROJECT NAME Midland JOB No. 07220 ,

PAGE 90 2 3 4 6 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1371 6-5-78 M-204- vinna Hoaa # 272 - mgn nr thn enco on_Elned Std. Repair Head han an arc _ strike _ approx._.d"_ Vide _X 5/8" . lone _a_.050_ Aces 1372 6-5-78 H-20h.__SpnoL2CCB-10-S60h-1 The_ bane _ metal _of__thL Rework

g. _ spon1 hna heen arn ntriked._ Cont._f2 .

r 4 1373 6-6-78 C-306.__During relocation of 2_ hangers 8-OHQC-50-H10 & U se as is i

8--Dnen-51-H1 several of_the of the_crouted_ holes _had voJ ds. Aux. 10-17-78 B. Kirker d 137h 6-6-78 E-20. Cable Penetrations - Doc.uaentation_ykca_&_Qualif.. cation Teat _have_nat_be.en_ received _.for_1Z113. '7191 & 271515.__._ _ Doc._Reworl ' _.

I DQAM,Stonk. ASME-Sec.UF Mat'1. P0s issued to Supplier 1375 _ _6-9r18 w/o _ Procurement _In sp ,_d ep t,_sprypy_b ei ng_acc ompl i sh ed_,_ .Use as is 8-22-78 J. Slifer 1376 6-12-78 E-20.__ Cab 1c_Tenetrati nnn - _Documentati on nna onal i fi ca . ion

- Te s t_hava_no t_b e en_ suppliei_by__the_ vend o r, Doc. Rework 1377 6-lh-78 _Dwg._c-96. Location _of Pene.tration____acebuili_docq.__

h .not agrec_viih_dwg 9ervice3 ator Pump _ Structure. _Une_as is 6-23-78 S._J{irker p 1378 6-lh-78 M-215 Valve Handwheel - G-321D & quality Documentatie i j Tor # 10163712" Handwheel has not been_ received. Doc. Reworl 7-14-78 D. A. Delaney i 1379 6-lh-78 M-132. Valve Handwheels - G_321D & Quali D on for 2 ea. # 96h03 12" Handwheello_han_nd_D'en_ocumentati be reCniYed. _ Doc.,_Rewort 7-14-78 D. A. Delaney 1380 6-15-78 M-305- 2" sch._BO ASMS_SA-160_ Pipe _Eipe_la_nat Reject g ____ trnnnnhin ta nny_certi ri cation _cupplied_due_to_ illegible _ marking.___

Q 1381 6-15-78 c<-305 mhrac_#6 nehar vera cut within_a vnain' ' distance i'

of ten feet _ Aux._D1dg= Use_na is 6-23-78 _S._Kirker 1382 6-15-78 SQLLStock_ASME _Sec _EF_MatiL_IDa_.insued_to_ Suppl i or .

i w/o Procurement _Insn _ dent _surYey_heing accomp11she_d. 1 Reject 8-22-78 J. Slifer i 1383 6-15-78 A-bl. curenea Temp nr aten1 fall helow dcu pnin+ Use as is requirement n r 50 _ cont = 1 &_2_ _ Cont._#2 Ineore Inct._S - el: 8-2h 78 n_ Yoininy 1 1384 6-19-78 1-233 - F-30h3 - 286_llelann_Htuds re_geived without a

! mill test. Reject 1-12-79 M. Moore 4 1385 6-19-78 e-26831 - Ms_SA_53LClastLP1nte _curtifisd_gra sent

. g does_nat_acreemith_E0 __. nexprk 7-5-78_ __ K. Deitz 1386 6-20-78 :-23L _ Unit.#2_cadweld_locatien_ Records _nisplaced.

F _ ____

[ 1387 ______6-22-78 .E-20._ Cable _Fenetrationc -_ Doc. . hac not_been supplied- Doc. Rework by_the_ vendor.__ Cable _ chaffing _on penetration _2Z103 .Std Repaix d 1388 6-22-78 C--230,_Concre.te_plac ed. 3/23/78_ in Ecur_ A(672.5)c '

U Use as is railed to meet the min. co:tpressive strength _tect_@_90_ 7-23_78 T. Lieb y

1389 .

6-23-78 gays._bd oC.

U-233._ Mire.le.tal_under_varf anocalles noted in a review of aSf .gp c-have-

a. numerous Use as is 8-17-78 H.

hFoster

... , t ..~. .o . .. u. s. .u . . . - .... __ _ . _

. . . . . . ~ . - - - . . . . . . . . _ . . _ _ . . .. ,

\

f.ah . a .

. ... .m.

LOG OF NONCONFORMANCE REPORTS 1 1 8 PROJECT NAME Midland JOB NO. 07220 .

PAGE 91 l 6 2 3 4 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1390 6-22-78 .301.M,_.Siock Am-Sec._.NE_ Mat'l PD.'n_ issued _to_ Supplier _

V/_q_Ecocurement _ln sp ._l)ep_t aurvey_b eing_ac c omplished Use as is 8-22-78 J. Slifer 1391 6-22-78 _n-11. Ele.g.._ Teat _ Reports _for_2attery_Chargera_do not__ 10-4-78 D. A. De1aney include _I)ornmentation_ required _by_Specifica+ i nn . Doc. Rework 1392 6-22-78 Swg._E-73n. rv l a 'Prny unngar in nnt inntall aa ancording

_to_the_p_roject approved deta__il. containnnnt /p Uge_as_is 8-28-78 b. C. Thompson 1393 6-22-78 .Dwg. F-75a._cabitTray_nangera_do_nat_have_ vertical __

_lega_ina+nll aa na_de_tnil Thtg._ Containment _ //2 Une_as_is 9-20-78__ R,_Amos 139h 6 M-163AC_ Recirculating _ Air _ Cooling _ Units _ _Rissing_A._

.-26-78 _ .ille gib1 c_ documen ta tionJor_2VM-56 A_.LB poc._nework 1395 6-26-78 M-10hA.__ Pipe _ Spool _2HCB-2-s611-3=7_ Hipple_iH_Dat

.weldna to 18"__ elbow _as_chown_irt_approvei_ Vendor _Eront.__N/A 6-28-78 J. Slif_gr-1396 6-27-78 M-117An. 4 Mntor_ operated _valvea_ delivered _._to +ha

.jobsite_with nn nnnurulation no airt/ rust /locca w rews. .He,1ce t 1397 6-28-78 _C-20&._. Concrete _ Test _Cylinden_etoretat_nonconfo_rminc Use as is 10-12-78 Thomas Lieb temperature. 8 Tanks on 6/27/78 ,_ _ _ _ _ _ _ . . _. ___.. __

1398 6-29 76 . Dwg.._ C-95 AnchorJolta_for Panels. S-3 AS-ft_are Repair , 9-19-78 3. Gelnett

, '"l_of f' l ocation SWPS_@l58 'L" Use as is

! 1399 6-30-78 _E.-28915. 28658, 28759_ ruts a nolta_an nn+ raa+ ~*i-m Reject I __ 7-20-78_ R. A. Montreuil j 1400 7-6-78 _F-rekuirementa-6720. Stock pipe rec'd with no G-321-D. Spool No l

_not put into designated receiving area. _Ronconforma nco 7 7E H._D._f0Sier

_ __lh01 _7-7-78 _M_201. 1 1" Sch 160 SS_ Pipe - heat traceability missing due._t o_ imp ropgr_ marking..o f_2_ pc r> o f_ pipe . _ _ _

Reject 9-7_18 C d oat 1h02 7-10-78 . M-1.17_..Non-receip t .of _ Re cieving _ _d ocumenta ti ca Doc.

. _ . . . , .__________ __ . Decay _llcat_ Removal _Pumpa _1p60A_and_2F60b. Rework __ .7-2!r-JB_ J.._Slifer lh03 7-10-78 Spec..C-230. Slump 9 EOL fell above requirements Use as is 9-18-78 S. Gelnett or opecification.. Pour Aw(/_recriculating 693 7'))b'..

Doc. supplied Air Cooling M-163AC.

1404 7-13-78 Units missing, _illigible. Numbers vary. Doc. Rewor) _ _

1405 7-13-78 M-163AG._Some documentation for recirculating air _. __

cooling _ uni.ts illegible, not traceable. Doc. Rework 1406 7-13-78 M-163AC. No . Quality Jerficatigp Documentat_ ion received for recirculating _ air _ cooling. units. _Dec_,_Rovqr: 1-R3-JS_ D. Delaney j 1407 7-14-78 E_104 A,_I nco rre c.t_arioun ts _o f_d o c ume n t a ti o n_re c ' d

_ .for_ spools _2ELB-12-S.632._3-11& _0HBC-hs018..1..2 Doc. Revork 8-1-78 M. Donovan 1408 7-17-78 C-230._ Sand gradation.had 69% passin. the 130._s.ie.ve thereby__ exceeding allowable limit 9%. .Uso as.is..__8-15 78 T. _h..Lieb

. . . . . .h _ . _ _ _ .

LOG OF NONCONFORMANCE REPORTS PROJECT NAME flidland 3gg go, ' UE '

PAGE 2 3 4 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION f REMARKS DISPO.

, CLOSED CLOSED BY Dwq. C-95. Mislocated Anchor B3Tts en sluice gate 1409 7-17-78 frame extensions. Hepair 1410 7-18-78 M-1.19. Nuclear Power Generation Division QA Hold

_ _placed__on C of C for Core Flo_oding Tank - IT-63A, Doc. Rework

. 1411 ___7-18-78 M-118A. NumeroLs documentation problems for main steam isolation valve. Doc.__Hework __ '

1412 7-18-78 _C_19alebar__ dowels _ broken off during installa_ tion of

_ foundations _forsafeguards_ chilled water pumps Repair 12-h-78 P. Vanderveer 1h13 7-19-78 H-139 m - cual i ty_Yerficatinn noe._no_t_recu env valvo . 10-4-78 R. Moray returned from_tha..Ven anr nn UCR_121 A Doc. Rework 1414 7-19-78 C-24. G-321-D rec'd w/ motor operated lifting devices

.ha s_ revisions _tha_t_.ya rv fr_om the_speci fi ca ti o n . moe. nework 8-8-78 T. Christofferson C 94, Use of D 1 Concrete in the Service Water 1415 7-20 78 Pump Structure 1~416 ~7:21 78~- J 201. CbFfificstion of compTiance not 5vsildbTe' Tor Use nn in 9-1-73 3._T _Chenk C~o~nTr'oTBoaFds. Doc. Rework 8-18-78 K. Deitz 1417----~' - 7 21 78~--- E 19. Required documentation is not available for

'AC Power Supplies. _f Doc. Rework 9-15-78 K. Deitz C-233 1h18 7-21-78 Required-Dooumentation-i -not available_for NPS_chipment_numberJPSI-6837[cc Doc. Rework 8-h-78

_ R. Montreuil lh19 7-2h-78 C-208- lh" Aggregate _. failed._to_ meet _ gradation _ test Uce as is 9-19-78 T. Lieb . . - _ _

lh20 7-2h-78 M lh- Plan- Mn+nr hiveraMur- Feedwater Pumpa _Eei mi c .,Re 5 nniculntinna hnvp nnt hnen_.nupp' i ga to_P2 n@ct_pri nv +n , , p-on +gr k~

rr leana.

.1h21 7-25-78 .H-10h. Missing _I)onumentation_for_ Fahricated_.Eipe 9-29-78 R. Moray 9mm-$0-s61 h-3-1. 11evork lh22 7-2$-78 - CRDM's pn=1 +i nn Tnaicator's - Humidity _of_n.tmtm 1-12-79 C. R. Fugate nven +n high. mnking nuality_of itema_indeterainate. Use As Is 1423 7-2$-78 C-3_oh . wireway _supp. ort _waa_fabricatea vi+hnn+ +hn nen of a design dravirig.__EltL_6h6 _ Aux..____ _ll/A lh2h 7-2$-78 M-10hA. spool _2_HBC- $h-61h-3-1A_ _ Wall . thickneas _is- c Use As Is 10-17-78 J. Mer less_than_ minim m allowable.. thickness._ Elev..-.60$1_ _273 lh25 7-25-78 J-229.__ Temperature _ switch Thernovella.- trrR_has_no+

.been_ certified _by_ mat'l mnufactura aa required. N/A 7-26-78 J. Slifer f42~6--- -- 7 ~26 78 _E.PG -F-1-7Q. Wa.tcrStop_in_ storage _ area .not_coXered -

u posed _to__ direct sunlight.- Reject 1427 E-1.17.__ Eump_ stuffing. box flange ni the same side _as _

h_.7-26-78 ,

Jhe_ rotor __coupljng-Recay Jit. JeQ, .PUr.:p._2P6.0A ___ .neject

. 8-22-78 J.

.Q'Slifer

i LOG OF NONCONFORMANCE REPORTS 1 1 PROJECT NAME Midl'id JOB NO. 07220 '

PAGE 93 6

I I

[ 3 4 5 DATE NCR 7

NCR NO.

PATE NONCONFL'tMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY lh28 7-26-78 Iwg._E-BhB. c6rloJ - m ical Tnnerte_wcre inatalled_

. exceeding the 6" tolert Use as is 9-26-78 P. VanderVeer _

lh29 7-26-78 li-lohi.__ Pipe _Spooln - 2t 22h S60hrh=3_radiographin___ Doc. Rework

. nyn m i n n tion _not_p erforme d, _2C CB-16-S613--2--2_np o n1 denttd Md. Rnn, i,1-5-79 B. Daly lh30 7-26-78 M-10hi._ Quality _ Verification _ Documentation _ cent in

_ __. .indetornin,ta.( 2_Spon1 m ) _ ._R/_A 7-31-78 A. Donoyan lh31 7-27-78 _C-231.__31ock_Vall_ #.18 - Vaa_found. witlta_ dry .nurface__

_Eley,_659' _use as is 8-30-78 _

S. Kirker lh32 7-2f/ -78 M-10hA.___Elpe_ Spool _lRCD-19rS612-8-h_- No_ Documentation Reject

____ _ _ _. _ _ _ _ receivnd_for_ repair _ work _done,_ runt on__the_.exterinv of pipe _.

Ih33 7-28-78 M-125C. 3 Maclear _Servic.e_ Valves __ Documentation _pkgs_

con +nin i.llegible_&_.untrac cable _ documentation. Doc. Rework _1-30_79 T1._Delaney 1h3h 7-28-78 J-256AC.___ Nuclear. Service Solenoid _ Valves . _ Documentation

- miscing_ cleaning _ verification report: Dng. Rework 8-18-78 __D,_Delaney 1635 7-28-78 _E-7AC._ Roter. Control _ Center._MCC:2B23_ Sections t _122.3. Rework -

h, & $ waa delivered to the Jobaite with the. top cruche d. . . . _ _ . . . _ . _ _ . . _____ __._. _

1h36 7-31-78 .Dwg._Q-91._AWS W16x5$_peams_&_Stiffnerp_._ Welded _vithot t

.___. ._ _ _ _ . . A.Fi_t_uR_inopec ti onla._Scr._ Vater fump.. S truc ._Elev.. _63f' Use ao is 8-7-78 J._CJuna lh37 7-31-78 E-125c. 9 6" nen-GT-DL_Valven - Actu,1 hnre_of_cach__

_ valve _does_not n creo_wi th_that_ called _out _by._ Vendor __Dwc.__Rej ec t 9-21-78 J. Slifer 1h38 7-31-78 .M-20h.__Zlance_ Connections _ _Flangen_wera_ torqued up

_ _ . _ _ . . . _ . _ without_the_uac of_a lubricant.___ _B/A _S-B_78 _ __Iu_ Drown M-305,_ Certification attached.to. Albert Pipe _ Letter _._

lh39 7-31-78 doca not indicate applicable addendum of the code. Doc. Rework 12-2-.78,_ _K._ Deity _ ,_

M-10hA. .. Illegible or damaged Code Data Iteport and _...

Ihh0 _ _ _7-31-78 _ associated _recorda . lTT_.Grinnell_.. . _ Doc._ Rework 8-25-78, K. Deitz FSK-M-011CC-72-1. Socket veld made withoutan IR written U

e' lhh1 '/-31-78 or.a.WR-6_ evident. 10-1.1-18 _. . .R._ Heron ___. _ _ _ _ _ .

Ihh2 7-31-78 BQAM a tock_ASME-Sec._EF_ Mat'l_20'a_lanned_to_ Supplier _

W/9_2rnqureutent_Inapa_. Dent.,_currey_beinc _accroplished. Use as 10 8-22-78 J. Slifer lhh3 6-1-78 J._256AQ.,__ Nuclear Service. Solenoid _Yalyps____Cleanion Verification _Reporta.not. included .in Doc. . Pkc. Doc,_ Rework 9-13-78 D._Delaney lhhh 8-1-78 F-22282,_.3/h" .x._h" .and_5/8'!_x 2 3/h Stud Bolta._ _are_

i _ . . _ _ . _ _ _ stamped _with_.the..wrenc heat code. Doc _Rcwork_ _12--8 78 _R A..Montreni1_ _

l lhh5 _ _ _8-1-78. _ F-28350.__8_s

.___ c a ._of_ld"_ x_1 t -6."_ x_ l '.-h" Shin .Platea_-_ _ _ . .Reject

._ Certi fied_Ihterial_ Teat _ Reporta . vere _no t_2eceived. . _

D 9-28-78 R. Mon reuil lhh6_ __8-1-78 h __ F-280$$._P parking._2Napsm pca_SS_

f.1_ __. ___Ruta _ Grade. 8F. h o_not.Reject

. . , meet

s ., - - - - ~ ' ' ' " ~ ~ - ~ ~ ~ ~ " ' ~ ~

~ ~ ~~ ~ ~~~'* * ~' '

LOG OF NONCONFORMANCE REPORTS i i PROJECT NAME Midland __ JO B N O. ____ 07220 ,

N

~

PAGE 2 3 4 6 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO.

~

CLOSED CLOSED BY lhh7 ~8 2 78 F-3107. Piece mark numbers are not visible on material UPS Ship _oent number NPSI-68h5 & NPSI-68h2 lework 9-l-78 R. Montreuil lhh8 __8-2-78 3pec d 23 ._AQ.I-3h? - Formwork for_cnnerete_ cons _truci,ed Rework & Uae as is auch_that_crncrete_is_not_ poured _to_corrent_ dim _612'6_t o_693'6 1-12-79 E. Dutton 1hh9 8-2-78 1_18AC- _ Eoundation_ Equip._for Pmer._ Diesel . Gen. +"11et pse ag is

<clds_ delivered _have_undernize_ leg" 8 rh ?cata,_nnderchtiinkht[

~

1h50 8-2-78 4-LO6 AC.,__ElprJan_ge i ro_ RID __060-01, Jo_qunl i ty_Ve ri fi c a_t ion

. _ _ _ _ _ _ _ _ _ _ _ _ _ Jocumentation_ received _on atte_for. this natorial.,_ Doc. Rework 9-1-78 R. Montreuil lh51 8-3-78 J--256AC Juclear_ Service Solenoid _ Valves _Clenniw

___ .____ VerificatiorLReports_were_not_ included _in_ Doc._Pkg_ Doc. Rework 9-13-78 D. Delaney lh$2 8-2-78 EQAM,_ Stock l SME-Sec._RF Mat'l.P0'c_lanned_to_ Supplier _

w/o_ Procurement _Insp ._Dep t._ survey _h eing. accomplished. U8 "8 18 0-22-76 J' S1if #

1453 8-2-78 C-231. Fom Renoval___ Tank _Fam_Foo.ter_.foma_for_the_ Use as is 8-25-78 e secona +nr+ fam_ footer._were_hroken_whi 1 a mmoving previcun_foms._ Jell-78 _3 u. Cheek 1h5h 8-3-78 C-231.__. Concrete _Curine - 3 ' 9f_fomvork_@._countruc_tisn Use as is joint, ( pouru //h & $ ) were atripped af ter 2h houro. Tank. Fam . 8-23-78 S. Kirker lh$$ U-3-78 M-20h. Field. Weld //18, INg. M-618 Sh..1 waa welded ott wi thou t. .i napec ti on . by. FWE .or. .QCWM. SW BJdg. N1. 623'. . Rework _. _

. 8-30-78 B. Daly 1h56 8-3-78 .FSK-M-lHBC h98--2..- . Yard Piping-Diesel Gen._ReturrLLine. Rework

. has . b e en_b ent.&_ la_ no t_ln _ ac c ordanc c_ with ..the. dwg. Te n t #976 _8:lh-78 L. Brown 1h57 6-3-78_ _ _ _ _M-117AC ___ dalve_6rEUS-GT-1Mo-317]A-RP1 Jhop__ Inspector

_ _ _ _ _ _ . . . . . _ _ _ . didalot_ sign.page.one.of. Form G-321-D...(.ltem.#8.1_)__. Doc ._ Rework _B=7_78___ _J _Slifer E-h2/_.Ce30$_ Expansion. anchors __not.. installed.with i lb50 8-b-70 required _embedment.

I

' lh59 8-h-78 n-10hA,_2,__Sp_gols ,_lELB-9-S.63_l-3-9_,_2ELB_.3 _S639-13-1, Rework

____ . _ _ _ _ _ del ivere d_t o_.21 t e__with_ po__d e s rLi c an t/rus t _sc a l e_. 11-21-78 _ J. Slifer lh60 8-8-78 _J_256 valvea,_Ro_Cleaninc_Yerifac a119n_ Report _va 3 Doc. Rework i m luded_in_1he_ documentation _pkg.

Ih61 6-7-78 E-lhAC._._ Turbine _ Drivers _for_ Aux Eendwitsr_Pumna_lP_95I A_.2PD$3,_ Doc _pkga_&_Eorm._Q-321D do not agree. Doc. Rewor] 10-17-78 T. Christoffersen 1h62 6-8-78 M-61._. Makeup _Eilt e ra _&_ Spare ._Filt er. .C art r i dge s_ __Mi em_

Documentation _problemn, no radiographic. film receivedmDoc. Rework _Q-23-18____ . __D,._Dqloney lh63 8-8-78 F:-106AC. Pipe _ Hanger _6$7-kh-10 is required .to _be.. painted

.. _ __ _ _ _ _ . In accordance with. Spec. FC-h9, Mat'l received unpainted ._ Rework 1464 8-9-78 F--3103.__struc ._St eel _3came_- _ delivered _to._the._ j ob sit e_

11-EO-78 C. Gwin with _re--entrant _ corner cut. Reje',t c

-Ih6$ m er. Diesel 0 1 Supp tthe.poit.of.tangenck.

lines _ ave pemanen 8-9-78 FI-204 g g welded attachments for which mat'2 cert. has not been furniched< _1j-3Q-J8 y,3 nh 2

LOG OF NONCONFORMANCE REPORTS f

i PROJECT NAME Midland JOB NO. 07220, PAGE 95 2 3 4 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1h66 6-10-78 .1-20h.___Scismic_Inatrument_ Rack _ _ tagging _of_ rack

._ doea_not_asree_with_BechteLIhrg._J-393 (ranel_2C166) Rework 9-8-78 _

J. Slifer lh67 8-10-78 J-20h.___Ilfferential_Prempure_tranc.mitte_r_ _ Hon-0 Reject

. documentation _waa_deliverei_._( 11T-2107Al_2LT-2207A ) ___

M-305 Material received against M-JO$ without the Doc.Rewo./

1h68 8-lh-78 required traceability. Reject 1h69 8-14-78 F-26182._2_pca_23"_h5 cs_Elbowo - manuractures name

___ and_ heat _ number _are_ illegible. ..Rejec t 1h70 8-lh-78 M_1 L._ Reactor Coolant _Putmp_Mqtor_Elywhepl - Data _p_kg_

doca _not_havo a ni ced B A W_NPGD_ Cert.__of_Gonfomanc.c. Doc. Rework 1h71 8-15-78 F- 1_8375,__Def o rm e d_E a r_ Anc h o ra , _d o_n o t J;le e t_ni n ._tenai l strength _according_to_ documentation _ received. Use as is 9-13-78 T. Christofferson 1h72 8-16 78 L 117 m Mucl e %. ice _Yalven_ _Itenn_f/ ll 1._lL2, D. Delaney

21. 3,_12.1_have_ numerous _ documentation prohl on n . Doc. Rework 1-19-79 1h73 8-15 't8 F-27833._ Zone $A Rip _ Rap - mat'1_Iece1Yei_DR_tichet 2 27389_doen nnt moet n i ze_requirencnt _ called _out_by_20 . Reject 9-27-78 _

R. Montreuil lh7h 8-17-78 &l25C._ numerous documentaticn Problems on valve

.s/n_5205-21_l-3 _10"HC3-GT-DRL Doc. Rework 1-19-79 D. Delaney lh75 8-17-78 11-135L_1Mneroun_HoEproblema_on_Yalvea_s/n_5205 _l-1,2,3,h_ Doc. Rework 1-19-79 D. Delaney 1h76 8-17-78 L123r - h Valves, minning2epair veri r reports,_ paint Do Rework f1 *ing_off_ valve _ operator, 'leat_charta_not_ legible /_ traceable ._

lh77 8-17-78 Ell 7AL_Ioc- prnWms_on_2_vlaves,_n/n_h632-16-1-922_

h632-16-1-9k Doc. Rework 1-19-79 D. Delaney 1h78 8-17-78 M-ll7AC_,_ Doc._problema_cn h_valsea c/n_h632-13-1-90; Rework 89 87 Doc. Rework _

88,83d2m__Mainatreac_Anchoral_Rectraint_Supporta - 1 Jh79 ~ 8-17-78 E-P.

3eama_ delivered _to_Jobnitem ith numerous _Ioc._problema. __Revork 1h80 8-18-78 _CRD Wimwy_AC_ Breaker _ _ Relative _husidity_.at3hich--

_unita_wcre_s toret exc eeded_6012equiremen t - Use as is 11-22-78 K. Nilson 1h61 8-21-78 .Dwg._C--hl6. __Ibb e da_601--3-123_601-3-- 13_v ere _in a t alle t Use As Is P. Vandeneer

. _-___ _ _out of_Iwg._ design _clev- 10-13-78

~ Civil QC (Survey) Settlement in the Diocel Generator

~ ~ ~ ~ ~ ~ ~ ~

th82 8-21-78 .FounAt5d b 'Ls b~E A ~~~

1483 8-21-78 M-215 k pco 6" Sch._10_ Tees _- Heat #_cn Certified 9-29-78 M. Donovan lITR_does_not__acree31th__tha't _ctamped_on . pipe. _ Doc. Rework lh8 8-21-78 T 215.-_6_pca_.12" Flanges - For: G-.321D wan-not-- Doc. Rework

._____..__b.ncluded__en_documentationpkg. .

8-31-78 _

T. Christoffel

)

LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland __ JO B N O. 7220 ,

97 PAGE 2 3 4 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY l$0h 8-30-78 E-20.__.Elec tricaL Cable. Fene trationa --loc . _ pkca & _ ______

Qualification Tent _have_not_bcen_uupplied_by_ vendor. Doc 1 Rework 1505 8-30-78 Field _ Weld _#17R2_ _ Pag._M612_Sh 8 van excavated &

_rendded_w/.o_.the_W--l.00_being. incued_to the_ field. Use As In 11-3-78 J. C. Huron 1506 8-31-78 _M-6h. Pmergency_Dicael_011 Day _ Tank _ __ Doc._ pkga

.contn i n i 11 egible_MTRin,_ Heat _ number _discreparm i o n . Doc. Rework ,

1507 8-31-78 _J-275._ _Cabinata,__EngineereLSafety_Isolationlys -

llumerous_ Documentation _problema._ Aux._ Bldg _. Level _351c_ ? o . Rework 12-1h-78 D. Delaney 1508 9-1-78 F-29237.._ Wide _ Flange _ Beam _- One Beam._Reu #_LO6h7 Doc. Rework me e ta_ n either_ yield _nor_ tensile _re quirementa . -Eplect 1-17-79 C. Cwin 1509 9-1-78 F--29202._li"_Ahh9_ Rod __ _ Material _.is no t _ marked /

d certified 31TR'u_do_not. show. required chemical resulta.. . Rework __ _ _ 9 -3 2 - 711 _ _ ___J,_G)ifer-1 1510 9-1-78 C-2h.__Eluice_ Gates /S tem Guidea_ _. Stem _Guidea_ received Reject l _ _ _ _ . _ . _ _ _ .

_for _OM-91_ A _&_B_ are .no t _correc t_ uize. __ _ l -

C. G u m.n 9-1-78 l 1511 _C-2h._ sluice _ Gates / Stem..Guidea _ Sten _Guidea_. received _ Rework

_for_0M-96 N A_D_are_not_ correct _ size. 11-6-78 C. Gwinn g 1512 9-1-78 J 201.__Cablelisera - No__ Quality _YorificaiLon Documentation han been_ received. Doc. Rework 1513 9-1-78 F-22282- mud Balta_w/2_nuta - MateriaLreceived ~

^* " #

with no_C-321D or_4aality_ Verification _ Documentation..* Tbc. Roworl 1514 9-6-78 C-128.___0mit t ed_Rebar_in_th e_.b o t t on . ma t _of_the

" Ring. Wall"__ footer._ Tank _ Farm . Tank _#_2T-60. Std.Re_ pair ( 9-19-78 S. Gelnett 1515 9-6-78 .C-38h.___S trua._nabeda_ ._were_ moved _and_are_out_n r

._ tolerance._So _Sec._. Shield _ Wall _O 685 '_,_W.._Sec._ Shield. Wall _@_635: _p-13-78 P. Vander Veer 1516 9-6-78 M-20h._FSK:M-2HBC=3 -3 __Line laa.been. bent, _recultinc~

in .a_nppror._2_decrec_ permanent ae t. ____ _ e as is 10-13-78 L. Brown M-20h___ Min _WalLThi.ckness_ia not _in accor ance wi_th Rework 1517 9-6-78 .requirementa. _

1518 9-7-78 M-611-4. 15L 838_Roo t Paun _waa_was _ welded ith _a_ purge __ Use as is _

gan__Clow rato or h5 EFIL(10-15_CFH_requiret -

1519 9-7-78 E-61Laht_7_Fieldwelda_#1L1_l2___ welder _nc : gualified_

for_the _thickneaa_.of_the_materiaLwelded._ Aux._605, use as is 3 9_79 J. nuron 1520 9-6-78 J-275AC._ Analoc Nators_. _G-321D forma _yere_ pot

. received. Doc. Rework 12-11;-78 D. Delaney 1521 9- " -e07Ac. vvincereLSafety_Featurea_Axtuation sya_- Doc. Rework 10-19-78 J. Slifer Panela_painteg_ incorrect _.colbr/Elec._Tect_Repxta_not_r cd. _ _ _ _

l$22 9-7-78 mlM-10hA.__6"_90__L/R.Elbowa_- Documentr- iona ' Marking _ 10-2-78 L. Brow roblems Doc . Rework j

-_ -.... 4 . . - . ._ , , , ,

g LOG OF NONCONFORMANCE REPORTS 1 ,

PROJECT NAME Midland JOB NO 07220 ,

. ____ PAGE ___

2 3 4

5 7 NCR NO. DATE DATE NCR NONCONi ORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1523 9-8-78 _J-20L__#10 & #1h AWG_ Wire _-_G-321D_ forma _were_nat ~Dw. Reworl iO-h-7U D. Delaney

._ received from_the_Y_endor.

1524 9-11-78 _M_163 60_ Pen. lta-Kon Terminaln_ ._ Quality _ Yerificaticg c./A N nncumentatinn hw not been_ received _from_the_Yendor, Rmo k 11-22-78_ D. Delaney 1525 9-11-78 3-3135.__1'ubetrack - Material _Cer.t._ur_ Comp 11ancs

-han_not_been receivedlerm_the_. vendor. _ Doc. Rework 9-lh-78 D.'Delaney 1526 9-11-78 _M-10hL__ Random _ Lengths _ Numerous _Documentalion Rejeet

___ ___ _______ , problems _(.2h& _3'_'_SS_ EA_312. material) _ _ _ . _.11-29-78 J. L. Gray 1527 9-9-78 E-205 Pove _ circuit __11reaker_-_. Center _ contacts . _ _ Repair 10-5-78 A.M. Lobrovich

_ exce ed_the_requirementa_ cp e cifie d _ in_ITE . ina t_lB 8.2.7-2E 1528 9-11-78 Dug._E-607 N11 RoxesJype_ Nema lL_- _fondulta_have--

_ water in +hrm A Roy 2 A.T3h9_in_ starting _to_ruat_ Auv. $( 8' Repair 1529 9-12-78 _Jr603 __ Nuclear _Eerrice_Solenold_ Valves - Valres_are nct N/A s.arked_with_pressuro ninan_on_the_ body _an_ req'_d_by_Spes . 9-18-78 K. Deitz 1530 9-12-78 F-28129_._ Concentric _Heducers - Nolam_G_321D wo.o Doc Rework 9-13-78 rec eivod - J'.R. Slifer 1531 9-12-78 F-3139._Ewagelocklittinga_ _ Wrong Rev._of__G_321T' f Doc. Rework received,_no_Eertificate of_Conformance_ received. 9-28-78 M. Donovan 1532 9-12-78 M-20h.___ Pipe _ Component _- _Line._10"r2HBC=109,_Jma_bnen _ Rework i ___ __-_____

installed _withalo._ traceable _ identification._ Unit 82_607 '6" __

1-5-79 L Brown 1533 9-lh-78 F-27h26. 6" x h"_x_3/8" x_20'_ Any c__ Material' vac Doc. Rework

_-. _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ . _ _ _ received.with_noaaill_. test. report. __._ ... . _ _ . _ _

10-17-78 C. Gwinn 153h 9-lh-78 M-1.8.__Flyvbeel_{or_Ilea(tgr_ Coolant _ Pump _ Motors -

_ _ _ _ _ _ _ _ Numerous _ documentation _problemm_2P51A_&_2P31B Doc._ Rework 1535 9-lh-78 E-20 m Elen._ Cable _Receirations - QualificatisnJest ,

han_not_been nupplied_by_the_rendor._lZ102M Z101 Doc Rework 1536 9-lh-78 M_L10. Pressurizer _Gacketa _no certifications were Doc. Rework

_ supplied for Heater _ Bundle _"0"J11ngs/Manway_Cackets.

1537 9-14-78 E-7.__ Misc.2 quip./ Motor. Control _ Centers _- G-321D

_ _ _ _ _ - _ . _ _ _ _ ___.. forma were._not_ received. __ Doc.Rowork *0-26-78 fJ.Slifer 1538 9-lh-78 M-20._. Presoure_Switchee.- _No . Form _4321D pr.. quality--

DOC Rework 9-15-78 d. Siifer Verific atic.LDocumen tat ion _ ha s .b een . rec c.iv e d . __ _ _____ .__ _ _ _ _ _ _ _ _ _ . _ _ _ _ _

1539 9-lh-78 M-lOhAC SS_ Stock _ Pipe _-_ Numerous Documentation ___ Reject 11-29-78 j.L. Gray problema _ _Matil_di.d_not have_ Pol marked on_ pipe.

15h0 9-15-78 C-23L___Concrate_ Curing _ _ Pour _C(659)a Concrete curfac e _found_t o_b e_dio c re pan t_for_13_houra _( dry _ curf ac el Uso as ia 10-30-78 3. Kirker l$hl 9-13-78 F-29257 Rod _Couplingo _niscing._ Certificate _of Doc. Rewc rk Ccaplianc.

_ __ h

.--.n.v.a..s..+.~.-. . ..a. ..,,,,

i LOG OF NONCONFORMANCE REPORTS k 1

PROJECT NAME _,__Midinnd a

_ JO B N O. __. 7220 PACy 100 2 3 4 6 5

NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1561 9-26-78 E-1Jh.__lat tom _ran v avnin bosa_waalcuna uncoverna Rework iuring indall ation.__ Foreign _ object _in conl ar nort in Dn,a__ _ 10-25-78 C. Fugate 1562 9-26-78 F-28509 MateriaLrecclyed_wi.thonLany_manufac_turpre '

Reject 10-20-78 K. Deit~

1563 9-28-78 Elec._P_eng_trations - No evidence]f_qc_acpeptance as t(

_ _ _ _ _,_ __ th t inst.

veriffih.

F-27 e_ftems were not furnished in accordance withunli1Y _integri ty_or_ physical accep._of the 156h 9-29-78 t he requirements oFBoller &~ Press. Vescel Ud5~.- Plpe out of *rht?M

~ 11-3-78 J. Gray F-29257. , Actual eye nut size received is 378", whil 9-28-78 no

" size has been shipped Doc. Rework

_1$63

~Pocoy

_)- M1Te-~ Storage Arsa. ~ ~ Storage are~a- y lis-~liliintiTication 15_66 9-29-78 marker 3 & numbers are micsing, anraanaced Rework 10-26-78 J. Spence, i .G-230._.__Excecaive_alump. 3 c_u._ yds._on_Trk#29;ic':et

_1367 10-2-78 Use as is 10-30-78 S. Kirker 29960_were_placed_in F-25hh9 JG lldg._

Instrument Tubing val 1#$_with listed on the IR 6 4",

with slump code

_1568 9-29-78 _,/'s 7 w056Ii1, w0W5h330[;0Sf3,woIib53]Lhardness below s,>ec. Use as a s 12-26-78 E. McGlaucen 1569 10-2-78 _f-30536.__ Carbon _s tee L bo l ts _werc _ rece i ved _i ns tead-Of-Reject

_ Aus tenttic_Stee Las_ req ui red.-no_ce rti fi ca te/compl i ance 12-20-78_ L Denz F-30185. flolt_lfeads we re_no t_ma rked - by_ma n u fa c tue re r-1570 __.10-2-78__ .1.712_ca._3/B"-16x1",_A-307_ Screws-vartous-sizes. Reject 11-20-78 J. L. Gray'

.C-208.___ Loss _on f gni tion-exceeded-the-mu-by--0.-6%

_.157.1 _ _.10 .2:78._

_TgpgLpytg gcgrN UdR No--300271as plaMd-1572 10-3-78 on placement C(572)a'5T 9;29 781ith~erid 'tsii~77. - ___ if e h 10-9-7a._ _JLVanderjeer

_F-2 D1h.__2h" S h_h0,__3"_Sch_160,_h"_Sch_10 mb"_,z n_h0 , e2 g 12-26-78 J. L. Gray

_1573 __10-3-71L_ _ AsME_SA _312_R .I . _ Pipe _I t ema_ p o.t . _furn i ched__i n _ ac c o rd_vi t b 01 er__anc fre.osure_ code,

_E-21._Fe22.,_.Fe26_Various_P.0._ Requirements not_ met

__157h ___10-h-78 for_100Lcahle_(.csut rol & yover_c_able_)

Use as is

! 1575 10-h-78 J 3107- Do cument ation_ required _Is _n eit her_traceahle l or_ legible _.no_ mill tent _. report _for leat_codc 3A15h. poc, 3,y,1g 33_3_78 c. Gwinn 1576 10-4-78 E-20 m ectricaLrenetration_As s emblic a_had_le

_ratea_ greater _th,n n11oved,_when_1ected_9-28 78.

10-5-78 F-27952. No certific"to of compliance for covering 1577

.mAlerial N/A 11-7-78 J. Slifer 1578 10-6-78 v;-g._4s"-a &M'd.#1T-58_Loweraocc.on_ vest side._va - Rework 1579 10-9-78 C-231...__Va ri a ti on_ i n . the. pl umb . Un i + tlorth secondary _ Uce as is D. van g}

1-11-79 g . shiel_d_ Walt _ __. ... __

g _ _ _ _

derveer

._ . g _ _ _

...n..___

1 LOG OF NONCONFORMANCE REPORTS l 1

a PROJECT NAME Midland Units 1&2 aca no ' 07220 .

PAGE 101 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED

~" ~~ ~ ~ ~

CLOSED BY Dwg. M-4 Lower boss on the East side of ZT 58 1580 10-9-78 was found uncapped. viiilates class C clEinliness Rework

. _ . _ . . _ _ ~ ~

F;27660. Support struts are rotated ch their asis of R eject 1581 10-9-78 aligment not ilTowing vi~t up with weli flanges

.F-31368 m no_c_321-D form _ supplied._f.r_threadole_t' o

Doc.Rewcrk 11-2-78 M. Donovan

__15M __30-10-78_ g gg_dgggt HE*ShN1NIEgbnthFfEth[ofd*' C 2P 053 was Dddly ddma-ged-1583 10-11-78__ dework 158h _10-11-7B__ _Part-no.S01A_&OM9J3_Sandhlaated_.Matwrlal_and io_locatei_on_the_ Gate / Stem _'iftin p cvice nunt Rework.

IP-05B Heat Shielding on Turbine was damaged sligh31y 1585 10-12-73 _d u ring _corre s tive_ Work _DILRC P- 1560 Retork 1586 10-13-78 E-42.___Dwgs._E-60_9,536,532 Conduits _.showay.idence._of_

1587 Ng."h. Oon"dkif t ObYs'bcerdamaged by-drillint 10-16-78 ~the concrete ~sT3b- for-dowels at el--614' Repair

_3 1588 10-16-78 1p-05A Dutbt.ard_antor_.Juounting_ holes _have_been_.drille i Rework

~

-_)-

~/ . fo"anTf U: r N$chtiNc'a~ tion Mark 1589_. 10-18-18_ Reject 1-30-79 J. Gray F,-20 Nality Verification Documentation Packages 1590 10-19-78 have not been received from the vendor oc Rewod

.M-201.4 Flued Head 1Z_-39_has a large_. ARC __ burn _and .

1591 10-19-78 ;_ouce Repair

.E-21. 500' on Reel _f7.210-E-21-AC-1 A-JI_1977_had 1$92 10-19.-78_ imperfections in_the_ insulation.___

1593 10-19-78 A 12.___Dat t ery_ Racks a_de ficiency._ e xini c_regardine I

.addi+ i nm1 Taalation_Ea.a. Dework 159h 10-20-78 c W .__ p2 ar was_not h ddedJ n_ h eeJ ocatien t p"pai

, wor

_el 70 and_70L _ _.

1$95 10-20-78 F-20736.__no_manufac.turera. . identification . Mark _.

12--1-JL _ __L___slifor

_cr233A J m m 3 sas_Jahric1m d_centrary to dwm 1596 10-23-78 3,j,,,

1$97 10-23-78 _E-2731h. h pch_of__20' randm__lgnght_'pipewere_ received Reject

.dmaced_froct_the_ysndor.__ __,___.__ __Bework _.

F-2730$.-_Ho C_of_.C__pipocapa__and .EUr incuficient Doc. towork_.Rej ect h, 159gn 10-23-78 .. _ _ _ _ _ _

Q 1-31-79 R. Ya 1cating,.

e' ... . . - - _ . ,

LOG OF NONCONFORMANCE REPORTS

.a n 1 1 a PROJECT NAME Midlana _ JOB NO. 7220 _

PAGE ____102 3 6 2

5 DATE NCR NCR NO. DATE NONCONFORMAf CE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1599 10-25-78 T W-MEQ( 98_ 2"-bnBC-h98-and-return _ lino n" A "C Rework li.no.G .1-HBC-!t_are installed outside_ class I boundarr_

1600 10-25-78 F-29361. Jt _U-bolts were shipped without bsing_Jioled--- Doc.Rowork

_gtn_ packing _slin and_thurefore viihant_crx.tification 1601 10-25-78 .J-207. No documentation or G_-321D form Doc. Reworc12-15-78 J. L. Slifer 1602 10-25-78 F-22h00. supplier has shipped 300 ft. of 1 3/h diameter R. Yonekawa bar while certifyi_ng_only_200 feet. c. Rcwork 11-30-78 M-6f.t Incorrec_t_ heat numbera orLHeat_nur@cr_Ch4rl--- Doc. rework 1603} 10-25-78 and welding _nen_ttol_.cheein.

_M20h. 18 inch fl a nce_on_ pipe _ spool _2GCB-_32-611.3-3 Rework i 1604 10-26-78 _J m n vnain1 anriciency_on_the_ rained. portion _of_ flange ,

12-1h-78 L. Brown F-31705.___Nuta_have_no_nanufaqiper ' n_ mark . Reject 1605

_ _ 10-26-78 11-29-78 J. Gray

. I--20f.t.__ y.alve item #bd_ tag # Q16S2GU2a _1. tem _f!h.13_Tagi_ Doc. Rework 1606 10-27-78 M1502cn2 no. quality. Verification Documm t.ation. __ _ __ _ _ _ . _ _ . _ _ _

1607 10-27-78 UD "1-'~ M C-kr6 9-6-1. 31ance Face & matched to _ ._. Rework Butterfly Valve . . _

$. pages of. certified Material Teut Heports 1608 10-30-78 F-3107[.inu tca _pf_the 6'_h tated .on_ the,G-321D. , Doc. Rework 12-7-78 R. A. Montreuil 1609 10-30-78 F-3107.._ Shop. Inspector releaned h2 pacco of Certified D c. Resork

_ _ _ . - _ _ _. _ . Mat.crial_. Test Repor.ts_ contrary __to_ thin .39_were._. received 11-7-78 _

R. Montreuil 1610 10-30-78 F-3107_. Diccreplanc.ies .in_.G-321D. . R. Montreuil

_ . _ _ . _ _ . _ _ _ . . . . . . . . . ~

Doc. Rework 11-7-78 1611 10-30-78 H-10hA.__ Base.Jelal IeDair_on_ Spool ' T_~

C5_- 6 5613-2

_ .... _ .- .__.ebovo linear _ indication _in_the horia.. weld. seam ____ _ __. ___.

.J-204 Control _ panel:L1011h_and 2C1.1h. Ro_ Quality ___ -

1612 10-30-78 Verification on_Do_c._ Package, D

R*" rk 1C;' 10-30-78 E-3102._ Dicerepencica_irtG- 321-D.,_______ ._

3,0, pyyo g,'

~ ~ ~ ~ ~ 11-1h-78 .

R. Monirm il J-20.1.__ Uumber_Onq _ Opera. tor'c_J)enk .0001, _tl[e$ layout _of_

16th 10-30-78 equip, on the operatorf u deck. Tag 10c01_.doecnt_acree..with>I--7h8 D'.ag._F, .$32 Ba t te ry_ _Qharge r_4 _ Invert era , . .anchore d in Rework A.M. L brovic h 1615 10-31-78_ la dia.__bolta instead of_3/h" _dia_ttolta ___ __

1-11-79 1616 10-30-78 E-205 __ Modification par. Mounting _ Equipment brackets arepositi_oned _for_MetaLClad_Suitch--

of r bolt center lina.Hework 1-26-79 A. M. Lobrovich g

M-117. Four_puclear Servico Valvec No t ; Doc. cupplied. 5 1617 11-1-76 - --~ ~~-~~-

aney Doc. Rewor$ 1-30-79 D. Dah g

1

.g LOG OF NONCONFORMANCE REPORTS

t-fil' })n PnOJECT NAME Midland agg go, ' 07220 103 PAGE 2 3 4 0 5 i 7 NCR NO. j DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS ctSPO. CLOSED CLOSED BY 1518 I 11 T' G-27. Anchor Bolts for Elec. Panels - mountinq plates are being installed w/o an issued QCIR for installation ,

1619 11-1-78 E-31 pipo Gupport Hancers were installed by welding grior_in un1ru ng onTR being issned.

1620 11-2-78

' l OEDC-M-6$7.-Lh:27..__Ayk)asceLbold[CSPipeWeld,oint

, FW-2 / Act. 2.1 par C 3" .21 W-27on ncLR Use As J-657 Is -- 1-5-79 .J. Huron 1621 10-25-78' @-3_0351. F NF Structural Hanger Material, MIR's not Doc. Rework 11-30-78 R. Yonewawa i supplier.

[~~1622 11-2-7B- M-12'7B. 3 Nuclear Service Valves. Packages not reviewed and signed by SQR. * ** I

~

} F-2731h. S.S. Welded Pipe 60' of 10" Sch SO ASME SA-Doc. Rework I 1623 11-2-78 ~3 50 Class II. Doc. Package arrived without Radiographs. 11-16-78 ! d.L. Gray 162h 11-3-78 E326_,__ Pipe Restraint Supports. Bh-h &Bh-3 71292 Weld size does not conform to desifmated weld on Dwg. Rework 12-15-78 ;I P.C. DICarlo 1625 11-3-78 M-619-Sh2. 2I{DC-110-619-2-12. h5 degree elbow at F.W. .

. _ _ _ _ _ _ _ . . _ _ Q_ia_ approx 6h 1rt,_porth-qast of design location 1626 11-6-78 l-30851..- 15000' or 2" sch_h0_ Type _30h_Siainlean Stec1J H Use as is

. _ . _ _ . _ . _ _ _ __ _ __ Seamlena.fipu_ ASME _SA. 312 12._len;;thc _un tractable __lo_. Doc . S_EclCC_t___

12-11-78 J.L. Gray

_p.a. r t n o . 2P-05 A, Mlec tric Driven Auxilary Feedwater

_..._j6?7__ ._11-f278_ pump.,_naum broken off at houninn__of__the, coupling. Rewod 2-7-79 . 'P . rritola . . .

1628 F-29071. 2 Pcs 2" 3000// C.S. S.W. ASME SA-109 PipeCapj 11-6-78 wr9 lttheat numb Doc. Reworf 12-2-78 2 rs. K. Deitz

. J--204,___In s trumen t s for Local &Ajn Control Pan _gIs.

11-6-73_,Ro_ quality verificat_ joltdoc. or_G.J21 -D,._reccly.011, Doc. Reworf 1629___l -

M-118A. 28" 900# Main Steam Isolation Valvo. Tac H0.

1630 ,

11-6-78 '36-ALB-BL-2XV-3211 AR-Di semancies in the G-321-D fom. Doc. Rework ; .

E-20. Electrical Cable Penetrations. Documentation 1631 Doc. Rework 11-6-]8 inadequen.t,_ chafing on_all__ threaded rod supports (ceramic ) Repair l

, F-2873 8 ASTM A-307 Gr. A Bolts (for Tubing C_ lamps),

} ___

1632- --- { 11-6-78 bolto not marked with manufacturera identific: tion mark. Reject 12-1-78 : J. Slifer

- ~ - ---

ft-75. Service Hat'er PUinprSMsmic Supports 7fk1tet '

1633 l 11-0-78 size wrong. repair 163h , 11-8-78 Earl Ho. 1P-O % Steam Driven Lub_.11cdvater.lbrp4 i oil level i M icators cn_ item _hrcken. Rework j 1635.. e 11-8-78 r-2893h. nuclear _s.ervice_YalVe replaccrent Pav tm doc. Rework j

_ _ _ _ , )j C-321-d not, furnished 1-30-79

, g_go, gepai red venGr_[or replacement- partswi!Tds on PersonneTTocks, discrep- ,__p pei ,

ney 1636 11-9-78 anciesin weld sizes. _. 6,y 3 ""- 12-12-78 ; B. __Daly q

e

, LOG OF NONCONFORMANCE REPORTS

. . r'

[i e.,Id'

-Q 1 1 g PROJECT NAME MM1,M JOB NO. 7oon PAGE 10h__

I 6

., a 4 5' 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED LY

~-

M-150. Fill Hopper Assemblies, the Stainless Steel Covel a 1637 ~ ' - - ~

11-10-78 of the fill hoppers were delivered in various %'s of Rust.

F-29257 clevises w/ pin and cotter (10 pcs.) were not i 1638 listed on the shipping list and hence are not certified. Doc. Reworf

~11-10-78 F2T 7952. Nuclear Instruments Fitting. 129 type 6-3-AW2 Re,iect

- ~ ~ " ~ '

j 1639 11-10-78 adapters were receITred at jobsite,whIch exceed allowable dimensions 12-1-78 J. Slifer 16h0 11-10-78 J-202- Lo caLControLEtulel.___pagen__of Boc=nn+ n + i nn n '-n Doc. Rework 11-15-78 J. Slifer illegiblo E-20. Elec. Penetration Ass'y 1z-123, 2Z-116 not hooked 1611 4 11-10-78 up_to purge healer because of 'eaking modules. Repair 11-10-78 IA-106. Ih" Fig. 299 Clevis ( .0 Pcs.). pin & cotters not 1642 traceable to Certificate of Compliance Doc. Rework 11-30-78 R. Yonekawa F-30341. Structual Tube-200', 6x6x!3 shipped without Doc. Rework 1643 11-10-78 required documentation.

F-27660. Reactor Building Exhaust Stack Supports, J. L. Gray Reject 20-78 16_4_4___, 11-10-78 q_ugrts struts are rotated on axis not allowing fitup 11,13_78 AC. Fqtor Onerated JitLyes , mamdatturod with Schodif e 1645 repair

_ 10_on_onll_one side.(cad)_apd Sch 40._on.ather__si da IU.6 11-14-78 C-208. Concrete Test Specimen, curing tank //20 had a

_tema of 69 d.eg.rees exceedinq re_quirement by 1 decree. IJae As Io 1-11 -79 .T. Leib C-231. Cut .lebar.__a_{1_1__y_ert._bar_was cut on the south 1647 fa 2-1-79 J. Moyers

' - ~11-14-78 nen a, Tn G1. lineI-Iued wall'HeTd Towd witha voio aii.er > Lren

~

T-

~-

1648 11-14-78 relieving p,,, g ,, 12-21-78 J. Savoia safety related chill water exp. internal surface of 1649 11-4-78 gnkshaveheavyrust. i&2n/ARework 12-1$-78 M. culiano 1650 11-15-78 Dws C-40.1. Baclijjg_barLU.sstLomp_ine restraint FPGW's fl/A 11-21-78 B. Daly bu.t not indicated on drawing.

1651 11-15-78 _Dwg. fi-616 Sh. 10. Wall thickness of spool is .099" less than required. Std Repair M-20fi,TV 16 of Y~603 ch. 16 was woTJ'eil 6 wiGi no Qcnt 1652 11-1$-78 -- ----

( Inspecrion Hecord )--- - -- ----- -- ---

.M _10 1653 11-16-78 .of $._211BC_-14.-S613-E-Lspool-piecc.has_walLtMckness._

45._minimuELwalL1hickness _is .129(

% 12 ~~ ~~~~ ~ ~ '-

G-321- .

Doc. Rework 16$h 11-17-78 [9.NuclearServiceValves.Heceivedwithout , , _ ,

.re_qr_iv_mLvith ~ g.

1633 Is d 11-17-78 [gjgh- Ein ha.nger Assemblies nof(M .. . _ . . ._ p

J

LOG OF NONCONFORMANCE REPORTS

, . . . t. .$,

-d/ 1 1 8

PROJECT NAME Iiidland_ Uni.tc 1&2 JO B N O. 07990 PACE __ 10$_._..

6 f 2 2 4 's 7 DATE NCR I

NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY E61.L2 sh. 2. 333" JLilti EtuLTync_ Anchors _w.cre inntn11" 1656 11-17-78 _with insufficient hole deutlu_ proper angle of holes Rework 1-10-79 K. Brinster I , _ _ _ . . . - _ . --.

^""h""""" +n nc 1B0_uniainc nn con + rni p mol vi+ bout

@ 11-1 M 8 i no hei_

-nna_

, . Uecay Henoval Pump. 011 1s leaking out - Repair 1658

~ ~~ ~'-~

11-20-78 of rear bearing and mecndn7 cal sedT or pumpis iaying in shaft I IP-64BC Reactor Bldg. Spray Pump. tubing that goes fr6Tt -' ~'-----

____16 59 _ __1_1_ .2"_-7 8_. pump licat 6xcliangeY to pump mecliairirsT7e~al-'brolmil c~fr Rework 2P 5K-'- WM N~db.-~ ~sp'W W. MMDWN Rework

-~

_ _11_20-78-. .-lump - - ~ lidEt excriaTirger~t~o- tlieluttion- flange 1s~brote1T of f.

1660 ipr 60B~.- Dbchy Hent- R6mo@l Pump. oT1 15 1Ea1Cing out of ~ - --

IC61 11-20-78 earbearing- and rnechanical seal-laying-iTrshaft support-- Repair Decay Heat-Romaval-Pump. tia cit--in-the-luw l 7P;600. -

1662 11-20-78 ail-l evet--inditatu r un i.he pump. vil-level should be TuH- Use as is 12-8-78 K. M11 son I _11-] 23. Iargel_Ro.ck Valv_eusin_g limitor_que Actuators lework .

_1663 -_11.20-7.8_ ACA CtLINO.-0110.-PPLfnunttole_uncrimped and_unstaked 1661 11-21-78 M-342. .1000 563d- 14 -6,- .1LLU S031 7. . Iwo..s pool s_

_ _ _ . . . _ _ . . . . _. listed _ahoyc_have f1aking rnt over entire interior surfa e.Rewod 1665 11-21-78 li-169 Electric Hydrogen Recombiners cortifind matorial Doc. Revork 11-29-78 D. n. Delaney

.tes.t_rhport, supolied is illogihlo and untraconblo 1666 _ _ _ _ 11-21-78_ . _ M-75. . Service W' a ter Pump fiotors. stored outside contrary Use As Is l - _ . - _ _ _ _ _ _ _ _ _ _ _ _ _ tD__te.quitervent they_he._ housed.ijulatergraaf s t ructure. 1-23-79 C. Fugate M- Pipe Spool 2HBC-23-63h-3-5. has a 2 inch 1667 11-22-78 Rework

_ dificiencies on the raised portion of the flange surface,_

F-28736. Two direction Tube clamp QCIR was iniated but 1668 11-22-78 naterial is unavailable for inspection.

""C"" 7 " ' " ' C"""""*" ""- " "B " N-~-

-- 1659..__ . l-__.._11_28__78. _ . _ _

. stored

_ _ outside_. contrary _.to_ spec. "" H<m As__ I .:

1670 M-123.__Nuclo tr Servica_Yaly.caJr.ac revision to the 11-20-78 1-19,79 D. Delaney G-321-lLfoma_yerg_.u.gp11 in doc p_kg. Doc Rework Nuclear Service Valvem e _gu_ality verification 1671 11-28-78 +1--120 docume,ntation package has not been received for valve. Doc Rework 1-30-79 D. Delaney

! 1672 11-21-78 F.-30666.._.Bu.rndy. Luca-Type _.HV6CL1. Ua_a.tatement_af_ ten .

fomanca.1m.1 been_recclyed. Doc. Reworl 12-13-78 l . _ _... _. . .... ' .. . . ._ . ._.I.303 E __2000_P_gs 3" v 1A" Hex bolta. No certificate R. Montreuil _

1673 11-29-78 of compliance peceive ,L_ _

f rJhe above. Doc. Rewoik 1-30-79 R. Montreuil while removing C 'V)$ Cut _.ra ~

11-29-78 an' expansion ab' 6f//6 rebarwau was ouf cut Use as is

-~

l

....16 . 7hs cuttlnff ' ~b17pec. 1-12-79 , D.T Chee q .- . . . . . . _ . . .. . . . . . _ . _ _ . _ _ _ _ . . . . _ . . . ..

,.w., LOG OF NONCONFORMANCE REPORTS i 4'~

I

@N) '~'

o l PROJrCT NAME __fillartd Units 1 & .2_ JOB NO. ???O PAGE - 106 .. . . .

l 3 4

. G i 7 5 I '

DATE NCR i NCR NO. DATE' NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1._11 Pressu_r_e safety Valves. 90 day inspection is ove -

1675 11-28-78 due, work request has been written to facilitate this.

-' ' ~ '~

T4-1. 27. Pressurizer spray control valves. F-1-256. Use As Is

~ ~ ~ ' ~ ~ '1676 - ~ - "11-28-78 inspectionis overdue. 1-26-79 ' - ~ ~ ,

C. Fugate

' ~

W163 Recir. Air cooling unit fans. 30 day and 90 day Tnspectiion is overdue. Storage preventing inspection. 1-20-79 F. Mahala 1677 11-28-78 Use As Is 1678 11-29--78 P&ID H-11h,_Jhemove11. OTW-lh26B. installed without

. . . . . . . . _ - . . . _.. _ .. _. Intelnal._damarm ver_.ification.

M-1.16._.RCS_ Makeup Pmp # 1P58 A _ nn rg n,taJackaga-receivedD .

. . _.1679 11-30-78 . ..f.or . item.___. Rewon 1680 11-30-78 4-1.1 .. Reactor _ .Collant .Eump_Intemni n_ ni-nvnnenni e- < n '

QA Data Packages. . Doc. Rework C_382. Control Room-Sunconded Ceiling.___yronm size anchorJRework, Use ifdi__ __ __ _ _13 -30 _7.8__ uned . neveral of the nnchora don't provida for fitllen-ate cent as 13 1682 5 12% Nuclear Seriice Valves. Discrepancies in Doc.

Doc. Rework.

i.

. 11-30 .78.. P3c$ka :e, .

1683 12-1-78 51h. . Aux._.Feedwater_H ups_.with. Tar R e.. Driv.ers. _To.tal._

. _ _ _ . ._ . . . . compliance _ta..F-10 .fom_not_ncheivnd . __.______. Use As Is S_.3% . Typc._1_ Wireway _Juenoria_.Wr.onc webis allied.

._.160h _ . ._ 12-1-7E _ __.

Rwork W106AC. Pipe hanger Supports & Restraints. received

~~1685 ~ 12-h-78

- - - - ~ ~ - - - - -

with specific discrepancies. '

P-30$37. ASTM A-307 Hex Nuts. ASTi4 A-19h were shipped 1686

-'~~ 12-1 tnstead 6f ASTM A-307 ' ~

F1-75 Service water pump motor. no mairitenance inspectiwa 168

__..___7..... . 12..h. 78_ _ _ . .

E/6 I;een perf6Eied.

use as is 1-23-79 C. Fugate 7

P-31R63 200_Ica, _of__728"-9 A-125 Ihtag_Jex Nuts, received Reject J. L. Gray 1688 12-18-78

. . . . . . _ . ._.12-L.78 d.1_thou.tge_qu_ ired _ mark _i,ng.

l T-207 Control Pnnn1 m m ."- a in enm centre-pmeh

_.10 09 ___. ._12:$ ,18 broJinn . _ _ _ _ ._..

D2 3_1, Concrete Curine. Q1r1Dr" Temp. a mpnM hni nu use as is 1690 12

. 5. 7_8. . . allowable snec, for 12 hours1.388889e-4 days 0.00333 hours 1.984127e-5 weeks 4.566e-6 months . - -79 A. I,acach gg -

~~

AI selecting designated hoid points. ~

__J). . Tredianelli . __

1692 -

12-7-78 hhl._P tint in storage _@_Stani f r-h F,hJ. hap roll hni nu ~

. . .. .. minimitm._t_qmppr;iture_J.eciirement._.. Uae As Is 1-29-79 R Va1entine l1693l . ._O, _ l. h

-168~

12-8-78 (d achine curfaceReactor for victualic Building Purgo garkatInol.- has Q ation Valves.

diacontinuitie-.

i.

Rebet

f LOG OF NONCONFORMANCE REPORTS f

l' u 1 1 a PROJECT NAME JOD NO. PACE 37 G

[ 2 3 4 s- 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 6 12~8 8 M-1.27 Pressurizer S The dial Indi-cators of F-1-236'ueigray Co_ntrol Valvec.

~ e notfunctioning whenvalves were cyclo d. Rework" 1_Y,-79 C. Fugate ,

F-31391__21$_P.g s, _q f_.MGl-t A-l l;9_Bol t s Fiaterial Teat Report 3 169$ ,_

12-11-78 are unavailable due to Ingh_gL. traceability torpecific lot . 3'ij ect 1- 31 -7 9 M. Moore F123-C Decay Heat Removal & Core Flood Tank 14-12" ACA-GT-R 1696 12-11-78 Valve. Wrong page Number on G-321-D Rework 1-30-79 K. Deitz M-125-cc nuclear Service Valves. No documentation was an 1697 12-11-78 received on Y-125-c.

Rework 1-29-79 J. Gray

- ~

FT~T2O'-IC Nucl W 5~~~/ ice Valves. Doc. doesn't correspo id 1698 12-11-78 Row rk 1-23-79 D. Delaney Vi tTi C~3.2T_p - - --- - - ---. . . _ . _ _ _

M_123-CC_ Nu_ clear Service, Valve.__Dpp_umgntM ign_ doesn't- Rework 1-19-79 D. Delaney 1699 12-12-78 correspond with G-321-D.

_C-30$ 1:mmPAn nni t-.w/cau; e No. BPC 1hhh was used nn<1 Rework 1700 12-12-78 rouna ta_be out or_toleranca. __

1-10-79 K. Brinuter M-120-AC Nuclear Service Valves Valve is stamped class

1701 12-12-78 Rewor k 1-30-79 D. Delaney 3.1_and should be class 2.

Two Shon Fabricated Pipe Spooln. have fl_aking run 12-13-78 {-3h2 Rework 1702 _H/_poscible Ditt.iDr_on interior attrface_oLpire.

M-326 2&"-1HCC-87-H1, hac h pco. improperly identified.

1703 12-1h-78 -

Rework 12-1h '8 E-20_. Cable Pengtj:ations Wire U-3 on penetratien 2Z133 //1 rework 170h received ninched at 2]3_and 25 inchgt fro : the end. //2 reject 12-1h-78 NY " #d9 ^ P #

170$

hMDocUseHeworc as ic was received damaged an_d._Jenking. _

E-13 Pd Diatribution C CDters. two paves oftest certificat Lon Doc. Rework 1706 12-1h-78 for EatcIline__Ancus Recordero,_are illeinble.

0 -

Nu ear e e Eu r y nm e ransducera 17 7 124 h-78 Name Tago Were wrong.

M-1.10 Maintenance Inupection, unable lo locate material 1708 12-1h-78 ~foF inepection. ~ ~ ~ ~ ~ ~ ~ - " ~ ~ ~ ~ ~ ~ Rework 1-2$-79 C. Fugate F-3183h Carboline 191 HB, Were Received Damaged, and -

1709 12-15-78 expoced to air. use as in 1710 12-1$-78 .E-39 9n b il Wirovay 9"nnnd: Wol a _ve nni++ra J.C. Euron Use As Is 2-$-79 1711 12-15-7 C-27 " ol d &d um % m: unid<"' x h n+ n i'm W 8 Rework ,g i.. . . . . .

or-QCIR_being-issued for-Doo. 4 N-I

}m /

12-15-78 E--L_ Fottr_Jhemal_ Mag. Breaker & Rem _ /,

Shop Incpector 337 Released h Rotor '

ote Operators.Bggh el Breaker Operatorer Reject

f ,s., ,,

LOG OF NONCONFORMANCE REPORTS e ' .':W;.

s', ,- 1 Midland PROJECT NAME 1 07220 a 108 JOB NO.

PACE i 2 4 G U

i ,

i 7 NCR NO. DATE DATE NCR l

l NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY F-31170. h pen _.Tyne # 186 Hori~ontal An A- otor/

ID3 1

/olt Meter g ent_ofl0Dionnanc.c. Doc. Reworls 1-2h-79 ._j no sta_te M. Moore F-1-390. Act. 2.3 requires desiccani lo__be chanced in

..__171h..._j 12-1h-78 the pipe snoolg. thic requirement not fulfilled. 12-21-78 .;l C. Fugate f

j E-1Dh Tnrge Pipe _SpoolsAcng_Wehlneck on_pipecpnni _

l 171$ l 19-1B 7B_ ,

%10hA.

l Spool _DEBC-19..S619-6-1, A nirnC-20-619 7-7__receivt d L__1716 ___12-1B-7B_ with wrong thickness. l Une An To !

lm 1717 12 78 14-10h.__Huclonf'r Pipc_ Spool /_ waa rcCeived_contn4ning g j t I h d '

' incide cpobl 1718 tkte[7- bu. eurface_.xa.nt,nodesicant_wan_foundlear Service 7Teiiif/1 1 Valves, vere stamped with wrong Hework i

12-18-78 ~iilehEfi'EaRon number Item #2 N/A 1-11-79 l K. Deitz j i M-~20-2-4 1719 Service Water Traveling Screens, chain sprockot t

__ l 12-18-78 was delivered bent out of alignment. Rework [

j i

1720 12-19-78 E6_02 Seinmic Junction Box Support,__wap__wflded_in_the_ embed i~

___ .. . wi thout a_ project. approved drawing. _.. _ . . _ . _ _ _ _ _ _

__ L 12-18-78 M-10h.

1721 2A"x1s" Concentric Reducer Ht. # HMB-6 E _Matsrial rece.ivf.d_vithqu_t_G-3?1-D, Doc. Rework 1-10-79 l J. L. Gray 1722 12-18-78 M_1_0h . 1h" Sch lo Snool neo,Aefeciencien in doen,nn-tation l Rework i 1723 ;

12-19-78 21-1nnc_478-nt7 3 pieces innroperly identified.

I n Rowork F-317b9 Bare Stainless Wolding Electrodeo, were wrong i 172h

}'12-20-78ra Lno CMTJ1 was received. u Redect 1-29-79 K. Deitz E-12 Station Batteries, numbered celin not traceable Doc. I(

172$ 12-2*-78 _to quality verification documentation.

Th unv1- f I .l (' C-23 Cut Rebar, Bond Beam 'was cut without approval.

~ ~ ~ '

! 12-3,j _-[8, Use AS Is 1-9-79 !

/S. Kirker l 1727 , 12-22-78 E 2_,_ u ray. disc enency of trav stenei_ ling.

____q..___

1728 12-22-7 p.C- 30b T ower_ Support _Ercaouriscr_ Ring 13nchtc1 imp Level

_11_did not Tncludo ut_repnrt. Uae As In 2-6-79 B. Daly 1729 +

12-22-78l10..p5 Expansion Anchor Inctallation, vare installed by I

, . ..___.______ clectriciana not so qualified. I 1730 _JJ-56 Chilled htar._P3 Epa,..had nn incorrect _ncri,1 12-26-7Unumber in block 20. Doc. Rework Cablen, inaximum tenc 4 1731 12-35-7 l- E-22&E-26 _ q{, applied was t

___,_ greater than it shoall have bern u,.. y i, _

LOG OF NONCONFOHMANCE REPORTS 8

1 Midland 1 07220 PAGE _ 10o___

l'ROJECT NAME JOB NO.

u 2 3 '

DATE TJCR NCR tJO. DATE NONCONFORMANCE DESClllPTION / IIEMARKS DISPO. CLOSED CLOSED BY F-32142f; Hex Bolts S.S. , have no manufacturers marH &n,-,6 3 1732 12-28-78 sta:ap B6 is stamped on wrong end.

Rdoct

~~ ~

t4-10f Air Filtering Units, ~ incorrect wire dizeinstalled

~--

1733 12-28-78 5etween coiifroTpaiiel and h' eaters. Rework _

~~

M-1.1iilCS"EafeufPump1P58'B,noQADataPackagewas

~~~ - - ~ '

Document 173h 12-28-78 ~r icelved. _____ ___ ,

Rework M-401.LSh._6...Epool 2FCB-d7- S-40lp.6-4 has-. grinder _ gash 1735 1-2-79 _ _ - - - . . -.

located. Capprox h" west..or_r.w.__7_-__ bottom mat within a C-231 t Rebar, bars were cut on 1736 1-2-79 rautus 01 y-r.

- - - - - - - - h An h 1-18-79 J. Moyers 7- . .C-2 31 Concret3_Curi_ng_te.mparainrc mac.found._to 9 &

Use As Is' 1-5-79 S. Kirker 1737 .._1_-3-73 _. for to long of time.

A-h1. Paint in Standish Storage Area fell holev rnnnirnd -

As Is M-M L Valendne

___1738 _ .1-hr.79___ . _t.emperatur.q_ range.

E-32502 Enlts,_ nula, _imprnperly -,*ed or have_nc 1-12-79 M. Moore 1719 markines. Inc.orreni_. size - Reject

__ ___.1-h-79

-1032 Mislocated doorway reinforcing bars, additional baro 17h0 1( -79 were instal &cd on opposite sides of doorway than shown. _Use As Is 2-1-79 C. Pavledes

!v 17h1 E_5h0_ M,in Control _PanelnJmacplaies on noid item have 1-5-79 becuobliterated, while_paintinc red _ atrip. Fework M _1,'2 Reactor Internals, B&W Data Packa I/ 17h2 1-5-79 received on30Elt'o 1 unavailable fo~r~r'ev_ges iew. Inve nobDbeen . Rework l 14-75-53-3 S_ervicg Jater Pump._T.op_&_Botinm % ",i n 9pp ,

Rework 1-15-79 M. Guliano

! 17h3 1-5-79 has 1/h" interferencebniwten_nvrp.oria &tallemhe a n duting it st C-230 Contrete-Placeing~ Temperature Too Low. A load u,n

~

. _. ._~. 2.ischarged at to low temperature.

C-23' """"*" """ "2' ##"1"' """ " #

1 s _._

17h5 1-8-79

_ _ . _ - _ . _ _ _ approx._5h_hqurm

, amt.crinundsimbate_h _ mprado natMadon 17h6 1-9-79 completion of qualification test reguirements per spec C-5n s 9-m t rial indeteminate in regards to_ natisfactory com-17h7 1-9-79

[ _ . _ _ _

pletion of _qujification test requirements per spec C-70 j j 1743 1-9 .q_na3 t erial indeteminate in regarda to catisfactory com-I -

_ _ _ . _ _ _ - _ . ,pleilgn of_ qualification test requirements per spec E-6

[ 17h9

.._ _ i l-9-79 .Q-naterial indeteminate in recaras to natisfactory com-pletion of_, qualification ~ test requirgtc.per opec E-7 l i... . - . _ _ _ . . _ _ _ .

I, . . .. . . . . _ . . - _ . _ .

LOG OF NONCONFORMANCE REPORTS

. 'b 1 t a Midland J00 NO. 07220 PAGE 110, PROJECT NAME _

4 S 7 2 3 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY

'E-ll-AC.Q-mat'l indeteminate in recaras to satisfactory 1750 1-9-79 completion of qualification _t_est req'atu per spec.E-11 E-13-AC. Q-mat'l indeteminate in regards to satisfacton

' 1751 1-9-79 comp _letion of_ qualification test rea'mts per spec E-13 ___

E-19-AC. q-mat'l indeteminate in regards to satisfactory 1752 1-9-79 -

ompletion of_gualificat_ ion test req'mts per spec E-19 _ . _ _ _

E-21-AC. mat'l indeteminate in regards to satisfactory -

< 1753 1-9-79 ,gggggi6n-Qof~qElific'ition test req'iuTs per spec 2-21 E-22-AC. q-mat 'l indeteminate in_mp_dn_to_uatisfactory

- 1756 1-9-79 completion of qualification test reg,',mtsj er spec E-22 _. __ _ _ _ _ _ _ _ _ , _

E-26-AC. Q-mat'l indeteminate in regards to satisfactory 1-9-79

- ~-~

- 1755 ag;;gggggbfl_qhlification Iest reg'mts per spec E-26 1756 1-9-79 E-h5-AC. O-mat'l indeterminate in rerards to satisfactorv

' :ompletion of oualification test rea'mts por spec E-h5 _ _ _ .

E-h9-AC. Q-mat'l indeterminate in regards to satisfactory 1757 1-9-79 :ompletion of qualification test rea'ata per spec E-h9 1758 1-9-79

-205-AC. o-mat'l indeteminate in mcards to satisfacton gompletion *[f qualification test rea'mts per spec E-205 J-201-AC. q mat'l indeteminate in regards to uatisfactory

- 1759.

l-9-79 completion of qualification test req'ats per spec J-201

'I-202-AC. Q-mat'l indeteminate in regards to satisfactory 1760 1-9-79 completion of qualification tout req'ats per spec J-202 J-20h-AC. Q-mat'l indeteminate in regards to satisfactory 1761 1-9-79 completion of qualification test req'mts per spec J-20h J-207-AC. Q-mat'l indeteminate in regards to satisfactory 1762 1-9-79 ompletion of qualification test req'mts per spec J-207

' T-25$-A. _-Q-mat'l indeteminate in regards to satisfactory 1763 1-9-79 ;ompletion of qualification test req'ats per spec J-25$

T-236-AC. Q-mat'l indeteminate in regards to satisfactory aompletion of qualification test req'mts per spec J-603 W8-AC. Q-mat'l indeteminate in regards to satisfactory 1769~ l-9-79 :ompletion of qualification test req'ato per spec J-60$

1766 1-9-79

' -2]$-AC. 0-=at'l indeterminate in regards to satisfactory j completion of qualification test req'mts per spec J-27$ ;

s M-11-AC. Q-mat'l indeterminate in regards to satisfactory I 1767 l_1-9-79 Empletionofqualificationtestreg'ysperspecM-lh t!: y..

, L ,.

. . . . . . . . . . . ..-... _. _ _y.

r LOG OF NONCONFORMANCE REPORTS 1 o

% 1. 1 PROJECT NAME Midland JOD NO. 07220 PAGE 111 _ _

~~~

4 5' 7 2 3 DATE NCil NCil NO. DATE NONCONFORMANCE DESCI11PTION / IIEMARKS DISPO. CLOSED CLOSED BY g g M-51-AC. Q-mat'l indeterninate in regards to satisfactory completion of qualification test req'mts per spec M-51 7pg y_ggg M-$2-ACdeqt.i'l__i.n.d_eteminate in rerards to satisfactory p_,qmpleti.q1_o.f__q. tmlification tqst redets per spec M-52

_@M-Agd_ maul _@deteminate in nga2 to saMsfactory 1770 1-9-79 _comple_ tion _of,qualifi_ cation test reg'mts per spec M-Sh M_$6-AC. Q-mat'l indeterminate in re grds to satisfactory 1771 1-9-79 l

=pidi_on __ of qual fRUion tes_t_ req'mts_p_er spec M-56 __ ___

M-61-AC. Q-mat'l indeteminate in regardu to satisfactory

1772 1-9-79 completion of qualification test re,q'mts per spec 14-61 _ __ , _ _ _ , . ,,_. _ _____,__

M-6h-AC. Q-mat'l indeterminate in regards to satisfactory g

completion of3 t'alification test req'mts per spec M-6h

~

M-73-AC. Q-mat'l indeterminate in regards to satisfactory 177h 1-9-79 completion of qualification test req'ats per spec M-75 _ ____ _

' M-92-AC. Haul indeteminate in ngaMs to saMsfactory 1775 1-9-79 comple. tion of qualification test req'mts per spec M-92 N:93HC 3_Q-maul indt tend nate in wginh to nau nfackg_

t 1776 1-9-79 _ completion of qualification teut reg'mta per spec M-93 M-ll7-AC.Q-mat'l indeteminate in regards to satisfactory t 1777 1-9-79 completion of qualification test req'ats per spec M-ll7 M-ll8-A. Q-mat'l indeteminate in regards to satisfactory

' ~9~I9 completion of qualification test req'mts per spec M-lld M-ll8-EC.Q-mat-1 indeteminate in regards to saticfactory

' 1779 l-9-79 completion of qualification test req'mte per spec M-ll6 M-120-AC. Q-mat'l indeteminate in re ards to satisfactory

. .' 1780 1-9-79 completion of qualification test req'mts per spec M-120

~ ~

M-123-B. Q-mat'l indeterminate in rerards to satisfactory 1781 1-9-79 completion of qualification test req'ats per spec M-123-B -

1782 1-9_79 M -M.W._q-mgD___inde tem _inate in regards to satisfac tory completion of qualification tout req'mta per opec M-123-C

. 1783 1-9-79 M-125-A. Q-mat'l indeteminate in regards to natisfactory

~'" ~

completion of qualification test req'mto per cpec M-125

, [ M-125-D. Q-mat'l indoteriiinate in res m.lu to catiufactory 178h 1-9-79 completion of qualification test req'mte por opec M- 125 1-9-79 t4-125-CC.Q-mat'l indeteminates in regaran to satisfactory ,

1785[ -

.cimpletion of qualificatdro.,tcat._ req'dd.2er spec M-125 .__.; --

Q ..

..........._....._.......__.__-.][_

l 1

LOG OF NONCONFORMANCE REPORTS k'

i i a PROJECT NAME Midland JOB No. 07220 PAGE 112 __

g S 1 l l________.__

n

3 4 DATE NCR NCR fJO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY T-T27-A. Q-maF1 indeteminate in regards to satisfactory

' 1786 1-9-79 completion of qualificati E test ret'mts per spec M-127

~

M-127-B. Q-mat'l indeteminate in regards to satisfactory 37 99_79 completion of gualification test req'mts por spec M-127 1788 1-9-79 M-127-C h g-mat'l_ indeterminate ;n regards to satisfactory

~

comyletion of qualification test ren'ats per spec M-127 '

1789 l-9-79 M-132-AC.Q-m_at'l indeteminate in reprds to satisfacto37 completion of qualification test ren'mts Ier spec M-228 ___

M-13h-AC.Q-mat'l indeteminate in regards to satisfactory 1790 1-9-79 completion of qualification test _ reg'ets per spec M-13h M-lM-AC.Q-mat'l indeteminate in regs to sawactog 1791 1-9-79 completion of qualification test req'mts per spec M-lM _

M-lh9-AC.Q-mat'l indeteminate in regards to staisfactory 1792 1-9-79 completion of qualification test req'mts per spec M-lh9 M-1$0-AC.Q-mat'l indeteminate in regards to satisfactory

' ,79) 1_q_79 completion of qualification test req' mis.per spec M-150 M-163-AC.Q-mat'l indeteminate in regards to satisfactory

.' 179h 1-9-79 completion of qualification test req'mts per spec M-163 1793 1-9-79 M-168-AC.Q-mat'l indeteminate in regards to satisfactory completion of qualification test req'mtn per spec M-168 M-169-AC.Q-mat'l indeteminate in regards to satisfactory 1796 1-9-79 completion of qualification test rg'ets per spec M-169 y_g_79 M-61. 3/h" diameter motuiting holes have been clongated 7797 approx. 3/8", and equipment moved to install piping Rework g q_79 g g 3,

, ggg y_9_79 J-250-AC. Gages, output sensing line and pneuratic supply tubing danaged on control valve IW-lo21d F- 317 37. 975 5/ 8"x6"h wik Bolt Stud Anchor s we r e not 1199 1-10-79 stamned with mannL mitj D ma rk. Roject 1-2h-70 T. ;Mte M - 2 0 4. Incor rect wt ng 1 oc. listed on w R-5; wehunt

/ 1800 1-10-79 of CSpipe to SS pipe.

C - Z 31. Pour # A(704. 54)f had low curing temps. for 1801 1-10-79 approx. 21 hours2.430556e-4 days 0.00583 hours 3.472222e-5 weeks 7.9905e-6 months .

1802 1-10-79 -

M-204. Check V alve 21/ 2"-CCli-C K- 1,(403-2-79) missing one hinge pin cover; integrity indet e rminate.

M - 2 0 4. Spool Illg-147-S-ol6-9-1 has an a re strike on 1803 1 10

, _ _- 7 9,_ the west lower 90 elbow. _

~

I _ _

' ~

y

./

LOG OF NONCONFORMANCE REPORTS -

{I '

PROJECT NAME Midland JOD NO. PACE _.

5 7 2 3 4 '

DATE NCll NCR NO. DATE NONCONI ORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSE D 11Y M- 204. Spoo'TIUClT~ 2~5-610- 5-9 ha s an a rc stnke approx.

, 1804 1 7 9 3 / 4"f romt he 90 elbow on pipe. _

M-20h Pipe Spool Valve Access Openings, dust proof covers 1805 1-12-79 missing during surveillance inspection. %n ,.9 1-12-79 M. Gubitore C-208' Concrete Test Cylinders, temperature was to low for

/ 1806 1 11

.. . -79 _ . . . . - . pour .. . ..--.----_.---

'^ '

)807 1-11-79

. Sala Pipe.Et.-- G-321-ILwan._ received withnitt corvoet 1-29-79 J. Gray revision no. Doc. Rework _ _ _ . _ . _ .

C-230 Cold Weather Concreting temperature wrs not right E-32152 _J1od.4-..unthreat.ed rod are not marked for trece- Reject 1809 1--11-79 _au lit h _

E-31hb2. A516 P:rade 70 plate, material test repott was not Doc. Reworl 18.10.___ _ - _1--11-H received for mentioned material. _

M-106,Itt Grinnell Fig #211 no drawings we.re received 1811 1-11-79 with documentation package. Doc. Rework 1-19-79 R. Montreuil E-795 MCC Risers, are supported with angle brackets inste ta 1812 1-11-79 of the welding detail.

M=20h Flnaa Hona #12-28 & 1Z-79 hno nn auntprnnf' envnvinC Rework 1-24-79 L. Brown

_.C-2.Q.8 Co_n.qre_t_qJ.931_.Sygci men s . temperature was to low.

18th 1-1$-79 _

M-20lL_Pi_p.e_.Spo.o_ls 2 Fit Up_ Lugs were removed improperly by 1815 1-15-79 3reaking off instead of grinding them off. DonM r m 1-19-79 L. Brown F-303h1 Structual Tube,this item was shipped without C 01

- 1816 1-15-79 C.or CMTR.. Doc. Rework

?-3073] Zinc _CJ1rpom.atg__P_lgted Bolts. Jhtarial chall be 1817 1-16-79 \STitt_A-hh9 & was ehtoped ASTM A-129 Doc. Rewor1. 1-18-79 C. Gwin 3

1818 1-16-79 E .1.1f_Mqup.MsUniqction a Pump. no OA __ data packare

/

was received with this item. Doc. Rework

~~

, e-532 conduit- 3 cRS scn#1586iToldTaghaubeenviolated .

- 1819 1-17-79

. .M_106 TPP Criunnll Pipn M,ncov- Mn Q',14 +y "crifintun - Doc. 2-1-79 T. Estes 1820_

_1,- 18 ]3_ Documentation was._Iqcgiud for thin shop nranw.(DID-331-01 3 R' pair

_.L_106 _1TT_.Gdngp.11_Pi.p.e_Hancers,no Ouali ty Verification ,

1821 e$1-18-79

( "

Documentaticn was received for shop ., order (DID-267) ~ Doc. Repai2 2-1-79 - - ) _yy 03 f.N M-106 ITT.Grinnell Pipe Hangers,Becu,pel chop Inspec tor , u-i . .o,,,, w.y . n _

. - - - - - ~ - --

g . - - - - -

pm,, . pny,4, [L e,..,,.

. LOG OF NONCONFOllMANCE ftENRTS

{ . 1. ..

I 1 a

. 8.5 $,..'.:" *..*';~' * ':* .7.::'~2 =.:: .- - . T '.= .'* M -

~.*'""'~~'*':? ~ ~ = ~ ,._ ' " ~ ~ ~ ~ - '

2 3 4 6 #

DATE NCR NCR NO. DA TE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED L1Y 1823 1-18-79 umentation was received with shop order (EMD-263)

M-To'6' ITT Grinnell no QdaHty Verification Documentation 182h 1-18-79 was received"iirtli-~61apmenT,5Tsc material location .ts unknotn. -

C-30$ _. Seismic.. Condu_it_ & Box _Sup.por_ts,__ o these items haveG-3C $

182$ ~ 1-18-~ ~ ~~ ,L9 supports attached to block uallswhich is not inacclrdancewi th

~ - ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

~'

~J--253' ~ Atmospheric 5t~eam PdiIp- Valves, tas~for valves conta n l 1826 'thB srbrig^1teii~numbcr"a6d'ifalve 1.D. EtimEFr.

- . - . . . 1 20 7.. . . . . 9-. g..

~ ~~

_ . _ ....~ .. ._

. received for I Q Grinn'e}l1 shop _o dei 5fD_1 k di. Doc. Rework C-30h Sleeve MFA 2A&2B, was done without an open Inspection 1828 ,

1 7 9_, , , 'ReEoiu'.l_~ ~ -, ]_' ~~ , ,_ , _ _ _]~ ~ ~' -~ _ . _ _ . . _ , , _ , , , , _ , _ , , , _ _

.C-30h Fah_ pf antelo frames, was accomplished without an 1829 1-22-79 open,_. inspection rec _ord. _ _ .

C-231 Concrete Curing, temperature were to low for to lone

< 1830 1-19-79 of 11,c, F-3262h Sm1s Butt Wold Elbows,G-321-D received wrong @ '- c C V-1831 _ purchase spec. Doc. Bai'.wir 1-27-79 B. Mac Glashah

_y 4 _

G-2h Misc. Metals, inryco has hever submitted sample panels 1832_ 1-22-79 for approval.

11_20h._Yoltage Measurements indi.cate/dthat 1 were welded 1833 _

1-23-79 .,. .Lto._lesa 29.1.tm E-10-20% StrLtion_I3atterica Maintainance Deficien:y.

Rework 18 Th ___ 1_23-79 .

C-$0B-AC Emergency Airlock, Discrepancies for qaulity

~

183$ 1-25-79 verification d'ocumentation was found.

F10-lh5 Service Water Pump Motero, power supply to motor 1836 1-25-79 space heaters has been disconnected since 1/12/79 C-30h Instal]_ation_of Cable Tray Supports, voltace measua e 1837 1-25-79 'wls outside the WPS specified value.

1-1.18 _Mnin Stenm Taalati n Valve,Wmnt- Rov- on GF)1-D wa e

- - 1.0.38 = _1-2.6-79 inQVD pkr. . valvg_rqdtiggrp_h_qv_e wrongheat_y p'tcorr . . .

M*

C-2dibbeded Channel, was cut out.

1839 1-26-79 18h0 1-29-- '9 _M-13h. Eare _3 of_3_fJn_Cof e Data _Itcp.o"tr or1_G-321~D not Valentine

.1, ..

received with valve shipment.

Doc. Roworl .1-30-79'__ _R .- . . . . . - - . _

l C-439..Pu=p return line.rectraint..c n

_L. ecbed .rexe 1' sta11ed

/ .... . -- -- FRework

LOG OF NONCONFOllMANCE REPORTS

- Of Im.u @

v . . i.

job NO. rnit 115 PHOJECT MAME .

I g 3 4 G 7 2 '

DATE f4CII NCH NO. DATE NONCONf 0HMANCE DESCIllPTION / IlEMARKS DISPO. CLOSED CLOSED OY

_11-342 spaal.6"_ .lDBC:7-333-4-l han_graan_ sealant on top 1842_ l-29-79 o f__nine. . leaving _Intercrity indeterminate.

_E .7-27-4_Mator_Contr&l_ renter,21M1_is missing _one_back-1843 1 29-79 _ plate,. _ _ _

Re'.'ork _

_F-.329j 80 Cubic _Ft. of Sauereinen No. 72 Special Casting _

10 M, 1-30-79 Grade. Bagereceived not marked Cantab 1c.

E _36_C.gndnit2PJA0.2h _enda__nt racewn.y_2BBE_QLA.chguld cJnLJtt_ -

y Rework

__.18h5 ___ . _ _ . 1-31-72___. rapeway.2DK M1, . . _ _ _ _ _ _ _ _ . . _ . . _ _ . _

. _F-32022 1pc. 1't /h'9' x 10' S A-415 Cr 20_1). lata.cnnti ficate 18h6 2-1-79 _of_ compliance _was_ no t _ re ceived. ...__.. . . ._. . __ ..__ ___ D . R v rk E2pJt.. P_1_p.q .3 pool. 2CCB_ _2h-60h-h-6 han_a layco_gC_.lh!rn. _. STD 18Ifl.._. _ -.._ 2 -1 'l9. .. ._._._ _-._. ___.____ -.

R Pair _ , , , _ _

11-110__Enin Etena Isolation Valve. urnng dqaumentation

_16h8 _ 2-2-79_._ Ic_qe.iv.C.d_ in__QJ.s? t_.p_a_ckare . _ _ _ _ _ _ _ _ _ _ _ . _ _

c-3ch_c27, Veld _ rod withdraw,1 '.cnntrol_,c1cetr~u, ucro_t >t 18h9 2-2-79 rc. turned _to._the. rod. room.uithiu .thc_h. hour _. period-1850 2-3-79 E-12. nat tn ry._ rack _proien.t i ve_pn i n t b,a_bcen a u-,ge,i _

_ .dur.ing instn11n tion-1851 2-3-79 li '>nh EM ?Imn-ag1-1. sw 1 nna o vnre volaca wi thnut-

'_._. .a_.W 1 00R heing._ initiated.

18$2 412-94uvlaar % rviccValven valvo nn.h9.8 hottom parT._ cut _._

__J ~I9 off,._h9 9 in illogible-C=70 Po , v i n "a + no _d oomw n ta t ion _waa_ receive d '- n n "/M?M/M 1M3 _2-2 .19--_ 4aringo_.wuo- Indeterminata_

E -3105 Varinbl a_ Spring _.llargern,_no_ cort i ficale of cooJ9.1.-

- 18$h-.-.._.. . . 2-2 7 9.---. .ance_was_rccalved. . . .

I-60_.Q.-mat.'J i na n t o r i naio i n v ",._rds _to ra t i n fac tory com-85$

2M9 .

.plclien Qf__qtmllD.qation test rea 'mtn. per opec E-60. _

H+- --- 2*"~# * " ""

1856 2-6-79 .__

.C-h 1-Crimp._Taala vere re. turned _ylj,h_faul t v ratchet mechan .

- 165';-. _ .A6-:19 _ic anade terminations on.elent.renetration indetorninato. _

.Sm32161 J12_IIvy. Hex.lluto Stuit I!citn no documentation

_ __._ 1B5E __2-6-7s___ . vas__r_e_ce ived . _

s

"~ C O'" " " * "" "U E d

"*""I'"" -

1859 i o Doc. Rework L . )._Eocre.. ..__

0 ..on_ thin _ order ~ . . _ _ _ _ 7-7-79_

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6 P O OTI LPE C NO. 7. SEHl AL NO- IL flEPL ACE t.*E N T l' AH f i M *' h iCI. 10. CONI H AC T Ott/50t Pt IE 61 f i .. P/ N , _ _____ it E V . . .. ._ . . M.t:..te i

,1.___

l II, a*Ke'l rTION CillT E Hi A BR NO _.;_.._ __ . ti.r 1CH AT T ACHI D 14. Discovercci Darmg

12. E,0,1\j a > . ' j' '.]"C '

15. Eqmp i m t.ub a Dv

( ) D'.7G ( )$PIC ( ) OlllE 8 fJO. _

' }' .h ,

I l"Fi ( ) !JO ( lilec's ( IConst i lie t ( Nhuit ( IL.i; L le i D i 1G. Il MA NFOf.Mll4G CCNDellON- s 24. Di POSITION CONCUHitEfJCL

. . _ . _ . _ _ _ _ . . . . . _ _ . ._.__.J_.. _lla_. w _ . . _ _ . _ - _. _ -_. _. a 7

_,t__...__.'._________g:m _:_ _

. _ _ . ..-_ . _ . _ . . . - _ _ . _ _ _ _ . . _ _ _ .- -- T _ _ __ _ _ g ,

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.__ ._. 1. _ _ _ _ _ _ _ . . _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ . . . _ . . . _ . . _ _ . . _ _ . _ . _ _ . - . _ _ .

' s2 ~ni s.cose g e o ,4 :: t m t. v i

-- . ~ -

, 11. DI 00H TED BY DATE gas. vat gg;A1( g3 !: t,fc; g l

i 'f

- ~ ~ ~ ~ - - -- - - -

I ?! I b. :ll i t f.a ( l TO FIELO Ef4GtNEERifJG ( ) TO OTHL HS (sitci k y, 2,* (*t iAt E ny..e.-tmg Destemtum ( ) Field Enyneeru. 3 Hewmmma. J Ds.s i mv. .a 'e sMin. . u. g l . . . _ _ . _ _ _ . . _ _ - _ _ . _ _ _ _ _ _ _ _ ._ ___ _ . _ _ . . _ . . _ _ _ _ - . _ _ . . .

l 6 i _ . . _ _ . . _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ .. .._.. _ _ _ _ . . _ . . _ _ _ _ _ _ . _ _ _ _ _ _ . _ . _ ,

?

I 1

23. PMull CT FNOlfRERlrJG DISPOSillON '

__. _ _ . . _ _ _ _ . _ . __ _ _ _ . _ . _ . . . __ _ . _ - __.. _ _ _ ______ __ . _ . _ _ _ . . _ . _ . j t

i

.g

?

_ . . _ . . . . . _ . _ _ . . . _ _ . _ - . . - . _ _ _ _ . , _ _ _ _ - _ . ~ _ _ - _ _ -_ -.-- - -. - . - _ . _ _ _ - _ - _ - -- -

26. OC ACCEP I AtJCE ,

OC LI4GINE Lit im 1 '. g AU THbftlZt' O t rJ.#LC l On DA 31 i

_.________._...a 9" 9

b

.y .

NONCONFORMANCE REPORT r

1. PROJECT NAME JOl3 NO.

19. f 20. (

.,,,,., e, w NO. [g PAGE OF1'e . I 1

1

2. UfJITISI 3. DHAWING/PART NO.

tHEV 4. ITEM DESCHIPilON '

. S. ITEM LOCATION i . ,

.p ,3 _ ,

, 1 rc y )#.h I 1'-/- .,

H -.-

6. P.O. OR SPEC NO. 7. SEftl AL NO. 9. SOURCE I R REP)-ACEMENT PART 10. CONTRACTOR /SUPPLIEH

, ,s

_ , , ,- P/N _ R E V _ ___ SE lI NO. _. _ _. _q; .. . . , , , ,

, ..u . _ . . _

11. INSPECTION CRITEHI A lH NO

12. ASME AUT HOR;Z F D, . A.._.

[- _-

" U 13. StilTCH ATT ACHED 14. Discovered Dunng 15.1: quip Furnished liv

()DWG ( ) SPEC t)01HER NO. ' "Mi Uf 3

( )YES ()NO ( ) Hec'g ( )Const ( ITeu ( )Cleent ( lEng ( )fLD

16. NONCONFORMING CONDITIOfJ: . , , , ,

, ., ,' 24. DISPOSITION CONCURREfJCE i n n. .n'7n'i' i'u m 1_ * * , ', - ' '- W -

^4-t v e. m,.__

, L .,_

o ' '

-f ; i c' '1- .

'____.,____ . . _ _ _ _ _ __, (ffpgh th _fA.0.. hE/2 '

,t., , c r e s ti.o r reme N o.E H DATE nw 3.

w-:-._-_.._..__.

. . _( p oi

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Sn >' iy3' y - --'

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i; ' " ' ^ PH O J CON S T R Oy l re Gi re s. t. H D A Y t.

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' / ,

(

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17. HEPORTED BY DATE 18. VAllDATE D 13Y 3 DATE #'"'" *""'*'"

,?4is,' /< h /-)'<

21. ROUTING: t TO FIELDENGINEERINGti.- / 4V/_W,- ~-),,j Uy __6

( ) TO OlHERS (SPECIFY)

N'-? :c.<.:~ ._.__./j.s.'/./ ;

O

~~

22 i[ Field Engineenng Disposition ( ) Field Enuinecting Heconunended Dispontion to Pri,3ect Engineering P.rocurement_St3pervisor to obtain documentation from B&W.

_ _ . .$ 0 f I bd 0 .__ ._- _ _ . . . _ . _ _ _ _ _ - _ - . - - .

.-__._.___-._._.._...._.-_--.--_._.m_-__-. - _ _ . - - - . _ - _

23. PROJE CT ENGINEERING DISPOSITION I

_ _ _ _ _ _ . _ _ _ . . . . _ _ _ _ _ . . _ _ _ _ _ . _ . _ . . - _ _ . I __ _ . . _ . _ _ . _ _ _

_.._.--____[ ._ _ __ _

2G. OC ACCFPT ANCE OC ErJGINLLn DATE AU TH Of tlZ E u l t.'./. E C TO H DAeL

.- e

j NONCONFORMANCE REPORT (CONT'D) 2oPAGE . OF f1CH NO . l _.e_

._ A c.onditional_. release has been granted to allow installation of Reactor Internals.

' ~ Corrections or removal can be accomplished without causing damage or contamination to assobi,ated ^ plant equipment or structure. -- - -

nm k '

cyb2 b CVM7h/Aber / -J a s y i I DEE DATE PFQCE O DATE 4/r h f.\ h eh [ E-g [

e - - - --- _-_ e___. _.-_ _ _..__. .___ . RHS POAE DATE

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NONCONFORMANCE REPORT
,, h c, t
17hh 6' dJ
'- i PHOJtCT NAME JOu NO. 19. -Pft{}p 20. '
NU- ', 2,iy Hidland 7220 -
PAGE 1_ OFG)
! 2. UNII(S) 3. DilAWING/PART NO. HEV 4. IIEM DESCRIPTION ,
5. ITEM LOCATION i Comnion N/A N/A Concrete - Placing Temperature Too Low Aux. - ~^
(704.54)F
6. P.O. O f t SP E C N O. 7. SE RI AL NO. 8. HEPL ArEMENT PAllT 9. SOUltCE 10. CONTR AC TOH/ SUPPLIER bN' N N/A N/A P/N-N/A 81EV -N/ A SER fJO. -N/A - ubcontractor Champion, Inc.
11. IN!;P LC TION Call T E f tl A gl1 N([ ~l*3 -2 8 a 6,2 2. ASML AU1110lulED 13. SKL ICil AI TACllED 14. Ducovveed DuHng 15. Equip F ueneshed uy tiowG tX)SeEC ( ) OillEli N(C-230.Rev.14 """fc7f,','hU i i
( l Y ES XlNO ( litec*g ( IConsi (MTast l ) Client ( )Eng X li LD
16. NONCONFORMING CONDillON: 24. DISPOSITION CONCUHllENCE Spec. C-230 Rev.14 sectionl{ ^ tates in part. ...
k7 . . u*o'l- I 'a> =c t <aP4 uu
" Concreate - buring cold weather, shall have a temperature or -).- 10 F of the _ __ _ _" _ _ _ ' a s n following: Ambient air between 00 F & 30 F for thin sections shall be 60 F I 100F8 Contrary to the above, a truck discharge temperature of 47 F was recorded on truel. " " " ' '
30, ticket number 30935. Cylinders # 3885F were int a on- this load. A total of 4 PHOJ CONSTH QC LN GINL L H DAIE cu ._ _yd s . of nonconforming concrete were placed.
AU THOHt Z E D O NbPE C IDH OAIL "Q blo ttid__1. 205,_!
old_fgt_Etigineering. Dispgait f on.1 110 1_ Ta s A lied.
17. IIEPOH1 EO f '
DATE . VALIDATED Q I 7 * * ' " '" ' " " " # 5 g \ -> G()A(/4hlk lp[ / - - - - - . - - - - - - -
- _ _.-. 2 '
21. ItOU TING:
.- ' ' . - - . - .1._.f. 5 Y
()() TO FILLO EN _INEEf 0NG ( ) TO OTHERS (SPECIFY) 41Lht _y . _ ' /.?
22.() Fivid Engmeeting Dispo ition 00 Field Engineerung Heconunended Onpoution to Peo vi. Engen erm
' L}M ;, lj-f 31' bdbWfDQh - QLl/S l.f8 b lS. _ ---_. __ _ _
four cubic yunrdxxuf yards of E-1 concrete,_ represented by ticket number 30935 was _ _ _ _ _ __ _,
placed via erane and bucket at pour A(704.54)F based on acceptable tailgate test results. lloweve r , following num;eluku congletion of the record truck discharge __ __
teutn it was found that the forementioned concrete had a nonconforming temperature of I l 7"f in lieu of the required tenperature of (iO" + 10"f. It should be noted that 23 PROnci ENclNEEHiNG oisPOSITION (continued) w-m .-
-+ --
.Nem suu==Im
26. OC ACCEPTAf4CE
~
OC ENGINEElt DATE AUTif 0H12ED INePEC TOH DATE
NONCONFORMANCE HEPORT (CONT'D) . ru.= _2_<n_k_. i.~cu~o IMt .
l (Continuud Illock # 22)
! all concrete reprenn represented by ticket nurnber 30935 was placed pr.ior_. to receipt of the truck discharge __.,
! tests. Irnmediate correct Le action was taken to increase the temperature of the following Jond batched which resulted in an acceptable 53 f placement temperature. Cylinder not nurnber 3805F which was cast. in LIE
field on concrete represented by_ ticket number 30935 resulted in an average 7-day compresnive utrength of 4650 pai, and is estimated to exceed its design utrength of 6000 psi at 90 days.
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Cen re:e Class 'f 3" 9. Inadvertancy Mar;i: Z" 5;==p Werking Li=its co # re. ~' c ' 11. Tec:her C :ditiens Applicable
'. Cen: rete Placing Tc=perature L1=its E:: C Celd 2 17% Air I?- 20 Uni: 2' Cen:.Cy; 2 ::::k 13 14 Cu=. ' 13 Sa=pling ' 16 Slu=p l15 Air W:. ASN AST.< C-21-5 icke: No. No. Ti=e Yardage .?cin: ASTM En:.ASMjcene. -
es: No . A-C-143-74 C-221-74 Ter:. T ere . . C-128- 7/.
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^. Centrete Ecjected Cu. Yres.
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r' 30935 n.u( .
CHAMPION, INC. "l' =. n MIDLAND NUCLEAR POWER PLANT ~
BECHTEL JOB 7220 PLACEMENT N [~W.C h F -
f tr Y f .
\\dY C V 4. " 3685"'/ ~
ALL WE1GHTS IN LBS. bNLESS OTHERWISE INDICATED. ,i ALL ADwX'S PRINTED IN OUNCES.
, SATCH '
'J FORMULA i D IkLU B ATCH SIZE (YDS.) 'I' If B O .
STONE 1 '
C D.' Ca'l - ~ ^ ~
.STONET , ,
SANO .7007~ ' ^ E i
, MOISTURE IN SAND . ~ b.,b
~ '
CEMENT- --w FLYASH .
2rVh~ -Mc 1. ..
WATER (GA . '
'O 4 ,
ADM X 1 (AEA) -*
UN p.
/
%DMIX 2 (WRA-D) / C ..
ADMIX 3 (WR A-A) . .
TIME (24 HOUR CLOCK) I34D IEIF
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'7 .. -[~ ~ 3L i .
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y, l ." NONCONFORMANCE REPORT ,,
1. PROJECT NAME JOB NO. 19. 20. #
Midland 7220 NO. _17 })h . PACE _ _OF
2. UNITIS). 3. Dil AWING /PAf tT NO. REV 4. ITEM DESCallPTION , S. ITEM LOCAllON 3
Common ,
N/A N/A Concrete Curing DC(664)d
6. P.O. OR SPEC NO. 7. SERI AL NO. 8. It[P(. ACEMENT PAllT 9. SOUIWgygpj 10. CON TR ACTOil/ SUPPLIER N/A N/A P/N_N/A__ REv. N/ A SER NO. N/A_.___ Constrf. tion N/A
11. INSPECTION CRITERI A 12. ASME AUTiloftlZ,ED 13. SKETCH ATTACitED 14. Discovered During 15. Equip Furnished By
()DWG (X) SPEC ( ) OTIIEli 1RNb NCC b 0-734 C_Y.16 U'S g) IflNO N
IX) YES ()NO ( ) Rec *g (ylConst ( ) Test ( IClie.it ( IEng g IF L O
16. NONCONFORM?NG CONDITION: 24. DISPOSillON CONCUltitENCE Spec _Er231_ReV.16_ paragraph _13.2._4. 2_s tatca_.in_ par.L_that . ___ _ _
" Concrete curing surface temperatures shall be maintained at 500F, however !" * -
1*{-f_'"_"_d - f- ""h-an occasional te npgature dr.op to 400F may_be Jillowed; not to exceed 12 hottra PHOJECT FIELD t NGa f4E E H DA1E CDt41. ContLary_co the above, a temperature of 320F was found on 1/2/_79 at 195/_ ._ _ _ _ . _ ._ _ _ _ _ __ __ _ _
hours and remained below 500F until 1/4/79 when a temperature of 510F was found ~
PH O J CON N IrO'C ~~GE N ' i N Li'H ~~DNiE at 1414 hours0.0164 days 0.393 hours 0.00234 weeks 5.38027e-4 months . This resulted in approximately 54 houts of indeterminate surface temperatures below 500F. See attached Curing Report, Discrepancy Report,
17. REPOR _D hY DATE 18 VALIDATED UY DATE
~ J 'le h \
21. It'O TING 7 QM TO FIEL'O ENGINEER rJG ( ) TO OTI RS (SPECIFYI ceMbu& u'&
~-
22.() Field Engineering Dispositio a 00 Field Engineering itecinimended Dispositiun to Protect Engineering "Use as is" on the-fifth day curing for concrete pour DG(664)D __
(Diesel Generator Bldg. Slab #2 at Elev. 664') was found to have __ _ ______ _
nonconforming temperatures as shown on the__ attached curing report, __
and discrepancy report number C-167 written 1/2/79, resulting in , _ ___
approximately 54 hours6.25e-4 days 0.015 hours 8.928571e-5 weeks 2.0547e-5 months of indeterminate curing. Notest 1)__Huring ___ __________ _
23. PROJECT ENGINEERING DISPOSITION (Cont.)
26. OC ACCEPTAf4CE OC ENGitJEEll DATE AU16tORIZ E D If4SPt CTOlt DATE 6
7 s J
- I, NONCONFORMANCE llEPOH I (CON I'D) 2 RAGE Of %CH FJo 1'lh5 . .
_ Continued f rom lilock 16 _
. _. . Recording Thermometer Graph, & Skets.h. "Q" List No. 1.405 ,llold for Engineering Disposition, ' ~~" ~ ~ ~ '
1 Hold Tag Applied.
Continued from Block 22 _ .____ _ _ . . _ _ . . _.. _.
_..t_>e r i o d. _
. . for_the _ _ _ . _ forementioned placement was extended an additional 50 hours5.787037e-4 days 0.0139 hours 8.267196e-5 weeks 1.9025e-5 months to provide seven
,, days of acceptable _ curing, 2) Datch plant nd field cast cylinders representing concrete placed at this pour exceeded their HMXMMy ec.,ign strength (4000 psi at 28 days) at seven days of age with respective average compressive atreng ths of 4090 psi and 4245 psi., 3) Visual inspection of concrete surfaces contained within this placement revealed no apparent sur-face damage, 4) Nonconforming temperatures as recorded on the RMMEM concrete curing report were IMEXXMM localized along the southernmos t exterior sections of this slab, acceptable temperatures ,eere recorded through the remainder of this slab. d, Jg j f 77
/l/Gl7f b lock- 16_ Con Lt. _-.. __. ____.._ . _ ___ _ __. . _ . . _ _ . _ . . . . . _ _ _ _ _ . _ _ -
_A conditional release has been granted to permit the placement of concrete on ~ ~ ~
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1. PROJECT N AME JOB NO.
19, 20.
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PROJECT E NGIN E k'R DATE PROJ CONSTM QC ENG0 NEE GI DATE
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2. UNIT ($1 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION G. I FtM LOCATION 1&2 N/A HlA Hydraulic Shock Suppressors N/A
6. P.O. OR SPEC NO. 7. SE RI AL NO. 8. ACEME RT 9. SOURCE 10. CONTRACTOFUSUPPLIER g-JO - AC P/N REV SER NO.N/A N/A Supplier ITT Crinnell
11. INSPECTION CRITERIA IFI NO_ 4 12. ASME AUTHOlllZ,ED 14. Discovered During 15. Equip Furnished Dy
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1. PROJECT NAME JOB NO. i 19 20 94 9 N& 1]h8_ riGE L or2
2. UNIT (S) 3. DRAWING /PART NO. FIEV 4. ITEM DESCillPTION '
5. ITEM LOCATION
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11. INSPECTION CRITERI A BR NO.N/ A_ 12. ASME AUTHOftlZ,ED 13. SKETCH ATTACHED 14. Diss o ered Durinc. 15. Equip Funnished By
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I ,'.l " f[,Y , A - s - l\ i NONCONFORMANCE REPORT
) - / 3 7)
1. PHO. LECT NAME JOD NO. 19 20' Midland 07220 NO. NN_ PAG El _._O F S

2. UNl r(S) 3. DRAWING /PAIIT NO. HEV I 4. ITEM DESCillPTION ,

5. ITEM LOCATION 162 N/A N/A 460 Volt Motot Control Centers N/A

6. P.O. OR SPEC NO. 7. SEnl AL NO. 8. R EMEN RT 9. SOURCE 10. CONTRACTOR /SUPPLIEll N/A P/N _ HEV . _ S F A i J U. /A _.__
_ E- _AC
11. IfJSPECTION CRITERI A BR NO_H/ A 12. ASME AUlllOf tlZED 13. SKETCH ATTACHED 14. Discovered buring 15. Equip Furnished By NO BEBC- 2606.
' D "j'y j[J,' [/3 4E0 ( l YLS K) NO ( IClient K lEng ( IFLD
()DWG () SPEC (fOTHER 9 ( IRec's (XConst ( ITest
16. NONCONFORMING CONDITION: 24. DISPOSITIOfJ CONCURHENCE Qllater.ial_on__this FO has been identified by Project /
_Qtlalt.tL Engineering to be indeterminate in regards to satisfactorily Completion _ ' _ " " ', __h"
._ qualification _tcat_reautrementa_ner_ spec,_E2,___ _ _ __ _
9 Q # 3._104. No hold tags applied. PP. aECT E NGete L EH DATE PHOJ CONST N QC ENGINE L H DATL AU T HO HiZ E D IN 5PE CTO H DATE as. ossPosn son ucwm
17. rey RTED BY DATE 18. VALIDATE D BY DATE (blNc&len
~ /:7-77 / '7- 79 }dl. IlOUTING:/ (X) Tdiff$%
FIELD ENGINEEf11NG ( ) TO OTHERS (SPECIFY) y 22.() Field Engineering Disposition FielE5Egineering Hecommanded Disposioon to Protect Engineering PI'oject engiticer to evaluette ,_ j 4Me
23. PHOJECT ENGINEEnlNG DISPOSITION

26. OC ACCEPTANCC OC ENGINEER DATE AU THOnlZ E D IN SPEC T O R DATE
/O
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e
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, A condiciona_1 release _is . granted. to. ina tall the Q Material on this NCR. Corrections ar removal.can,be_ e _ . __ accomplished yithout cataing damage or contamination to the associated _ plant e'quipment or_ structure.___ _ _ _ ___ e .-e.
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NONCONFORMANCE REPORT
1. PROJECT NAME JOR NO-19 20 Midland 07220 TJd.N PAGE LOi-2,

2. UNIT (S) 3. Df1 AWING /PART NO. REV 4.1 TLM DESCRIPilON '

5. ITEM LOCATION 162 N/A N/_A Battery _ Chargers

6. P.O. OR SPEC NO. 7. SERI AL NO.

8. REPL ACEMENT yllT 9. SOURCE N/A _

10. CONTRACTOR /SUPPLIEll_
_ ell _AC M P/N _.U/A REvNin Sell NO. N/A -
11. INSPECTION CRITERIA IR NO,N/A
__ _ __.__T __. S up plier S )1id_S ta te_.contro La_ .
12. ASME AUTilOstlZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished Dy
()DWG ( ) SPEC (gOTHER NO_BEBC-2606. 'f,"$C O i EO o D (LYES g)NO ( Inec'gX IConst ( ITest ( IClient ( XEng ( IFLO
16. NONCONFORMING CONDITION:
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use as is~
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17. R E P RTEDBY DATE 18. VAllDATE.) IlY DATE as. nesPOs TeOn nEsuu s
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JJ FIELD ENGINEE 11NG ( ) TO OTHEllS (SPECIFY)
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l'roj ec t engiticer to evaluate g w._he-
23. PflOJECT ENGINEEl(ING DISPOSITION e
meem
26. OC ACCEPTANCE OC ENGifJEER DATE AU THORIZ ED INSPEC T OR DATL
2o raut 2 19 Ncnno_ M R_e NONCONFORMANCE REPORT (CGNT'D) _ .2 . or
,-e -
lilock 16 Continued. e e e me...
-.A conditional release is granted to install the Q t!aterial on this NCR.e. Corrections or removal can be._ . .. accomplished.withoute causing damage or. contamination to the. associated plant. equipment or. structure._ _ ___e_. -e. e. ..e.e ..- - e . - ... e = . -. . e . =
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i i j - t .3 - / '/ { NONCONFORMANCE REPORT I 1. PROJECT NAME , JOB f40.
; Midland 07220
10. 20.

2. UNtT(il NO. 251_. PAGE _1_OF -

3. DRAWINO/PART NO. HEV 4. ITEM DESCRIPTION $
f 1&2 N/A 5. ITEM LOCATION N/A DC Distribution Centers i 6. P.O. OR SPEC NO. 7. SERI Al. NO. N/A
8. REPLACEMENT PART 9. SOURCE

E AC N/A 10. CONTRACTOR / SUPPLIER P/tt -N/A PEV-H/A SER NO -H/A- Supplier Westinghouse

11. INSPECTION CRITERIA tR NO [ 12. ASME AUTHORtZED
()DWG l l SPEC I)OTHER 13. SKE TCH AT ACHEp 14. Discovered During 15. Equip Furnisherf Dr NO._EEBC 2606 INS,P E 0* D B ON, 9 (LYES
16. NONCONFORMING CONDITION: Q NO l ) Rec's g )Const l ITest i ICl.ent IEng i IFLD

24. DISPOSil UN CONCURRENCE rew ovh relect hrepser~ - - [ use pq Le
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17. REP RTED BY DATE 18. VALIDATED BY DATE as. OssPOssnON RE SUL.TS
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Project engineer to avlaut evaluate 1
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23. PROJECT ENGINEERING DISPOSITION
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1. PROJECT NAME JOB NO. 19 20 Midland 07220 Nd. S N PAGE 1_OF 1

2. UN6 TISI 3. DRAWING /PART NO. REV 4. ITEM DESCillPTION '

6. STEM LOCATION 162 N/A li/A Preferred AC Power Supplien N/A

6. P.O. OR SPEC NO. 7. SERIAL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER E AC N/A P/N.y/A- REV__y/g SER NO. il/A- Supplier Solid State Controls

11. INSPECTION CHITERIA BRNO N/A 12. ASME AUTilORIZED 13. SKETCil ATTACHED 14. Dissovered During 15. Equip Furnistied Dr
( ) Rec's (MCanst i ITest ( IClient lg Eng ( IFLD I (lDWG ( ) SPEC Q()OTHER NO_gggC_2606 ,RE0 9 D LiYES j() tJO INS (v
16. tJONCONFORMING CONDITION: *** '# 8' ' " " " " " "
Q Material on thia PO has been identified by Project / rework reject repair _usgh I Quality Engineering to be indatgg11nate in reggrds to_ga_tisfactorily coupletion Sugli{1 cation test requirements per spec. E-19. PR OJ ECT F8ELO ENGIN E Ert DATE O # 3.301. No hold tags applied. ___ l PROJECT ENGlHEER DATE_ f PHOJ CONsTR QC ENG8Hsh DATE' AUTHOR 0 ZED BNSPECTON DATE as. DasPOssT ON HEsnTs
17. REpHTED 3Y DATE 18. VALIDATED UY DATE hY hv /^f* 7/

21. ROUTING: OQ T()(IELD ENGINEERING l ) TO OTHERS ($PECIFYi WY Ji/-7 '1

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23. PROJECT ENGINEERING DISPOSITION 1

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l f , NONCONFORMANCE REPORT
1. PROJECT NAME JOB NO. 19. 20.
Midland 07220 , NO.$k PAGE q_OFb
2. UNITIS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION 1&2 N/A N/A 5000 & 8000 Volt Power Cable N/A

6. P.O. OH SPEC 740. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER l'
_E AC N/A P/N NTF REV 17I SER NO' 7Ifr Supplier Ths-Isrite Company
11. INSPECTION CRITERIA IR NO__N/A 12. ASME AUTilOHl2ED 13. SKETCH ATTACHED 14. Discovered During 15. Eqaip Furnished By I RE '

p DWG ( ) SPEC g)OTHER NO.g g 'f S, JO (IYES {lNO ( IRec's lyConst { ITest i IClient tyEng i IFLD

16. NONCONTORMING CONDITION: 24. DISPOSITION CONCURRENCE Q Materf al On this PO has benLidentified_by_Eroject/ _
rework re ect rope , use nnft_ J uality Engineering to be indeterminate in regards to satisfactorily cocele_ tion ~ q _gualification test requirements per spec. M/R E-21. _, , ,, ,, u _q) 3.105. m_hnid *aga applied- ,,,,,,,,,,,,,,, ,,,, PROJ CONSTR QC ENGINE ER DATE l AUTHORIZED ONSPECTOR DATE t 17. REP TEDBY DATE 18. VAllDATED BY DATE "'"" '' " " " " ' ' '
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22. I I F6e dr Engineering Disposition Field Engmeering Recommended D6sposition to Project Engmearing Project engineer to evaluate
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23. PROJECT ENGINEERING DISPOSITION I
i I i I 26. OC ACCEPTAfJCE l OC ENGINEER DATE AU THORIZ ED INSP ECTOR D TE'
%'f *
; c . NONCONFORMANCE REPORT (CONT'D) PAGE OF 19f4CR NO Block 16 Continued.
i __ _ _ . I __ A_ conditional _ release is_ granted to_ install the Q Haterial on this_NCR.__ Corrections or r _ accomplished without causi.ng_ damage _ or contamination to the associated _ plant equipment or structure. _ u. . b. ANA/ / 2 )' 8 b/2-YV -
-Y lWS-W PEQW () Date l ~l
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l- l S ' l NONCONFORMANCE REPORT
1. PRCJECT NAME JOB NO.
19 20 Midland 07220 Nd. I N L PAGE _1 0F2
2. UNITISI 3. DRAWING /PAf T NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION l&2 N/A N/A 600 Volt Power Cable

6. P.O. OR SPEC NO. 7, SERI AL 80. N/A

8. RJ ACEMENT P$llT 9. SOURCE 10. CONTRACTOR / SUPPLIER i
, E AC N/A P/Na REV_MIA_ SER NO. H/A-
! 11. INSPECTION CRITERIA Supplier Essex International IRNO C;2606- 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By l t)DWG () SPEC (M OTHER NO INS,P 10 J,1 E0 ()YES lNO 9 D ( IRec'sX lConst l ITest i ICisent K lEng ( IFLD
16. NONCONFORMING CONDITION:

24. DISPOSITION CONCURHENCE 3 rework reject repair use gs1
_ Quality Engineering _ to be indeterminato ip_reggrdslo._gatinf_11Ct0 Illy C9E211119n ~ i q ualificatfor lat_requimenta_per._ spec L22:
,no3EC,,Ei.O eNoiHEEn
__q_# 3.002. MEd_.tageL annlied. oATE 7,,,,cy ,,,,,,,, o ,, PROJ CONSTft QC ENGINM OATE AU THONIZ E D IN SPECT O H DATE
17. RE RTED i>Y DATE 18. VALIDATED BY DATE a s. ussPOsn s ON R E SUS.T S
/.s ? W /~ V W Lot _ l$f
21. ROUTING: td TO F/ ELD ENGINEERING l ) TO OTHERS ISPECIFY)

22. l l Field Engineering Disposition f Field Engineermg Recommended Desposition to Project Engineereng Project engineer to evaluate 0 f2?aWO6- /-/2-7 7

23. PROJECT ENGINEERING DISPOCITION

26. OC ACCEPTANCE OC ENGINEER DATE AuiHOlllZ ED INSPLC Tof t DATE C #
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-- I 4.b .' f*s- , .G.71 NONCONFORMANCE REPORT
1. PROJECT NAME JOG NO. 10. 20.
~
Hidit.nd 07220 " - "g "*"El "'2-
2. UNITIS) 3. DR AWING /PART NO.
lRd 4. ITEM DESCillPilON .
5. ITEM LOCATION
__161 N/A IN/A 600_ Volt _ Control _. Cable N/A.
6. P.O. OR SPEC NO. 7. SF RI AL NO. 8. RE 9.SOUHCE CEMENT Pgi 10. CONTRACTOR / SUPPLIER E AC N/A P/N . REV _nz;L SEH NO. _U/A-Supplier Rockbestos Producto

11. INSPECTION CRITERIA 12. ASME AUTHORIZED 14. Discovered During 15. Equip Furnished By 1RNONO.k 13. SKETCH ATTACHED
()DWO ( ) SPEC K)OTHER @f $5Pj l Np RfD (LYES (y NO ( IRec's glConst { ITest ( IClient (IlEng(IFLD i 16. NONCONrORMING CONDITION: 24. DISPOSITION CONCURRENCE . 0 Mste_ rial _an_this_FD_han_hten_ identified _hy_Eroject/ Juality_Engint.crice to ha inderarmf aata in_resarda_to_ satisfactorily _c=.pletto.s__ _ m.,r, re .rt r.-r p,e,m_ ettsaliflentlort__tes t ragplyonsats_.p_er_ BRCCa_l_2ft-3 33,--_c , , , u o , ,,, , , , , o ,, j _Qf_3s907 ___IM _hnid_taga_ app 11* A - 7ggy,c,,,,,,,,, ou, t h 0J CON S T H QC E N Gird E E R DATE . as ruonezRo sunrECrore oKiB
17. REP HTED ilY DATE 18. VALIDATED BY DATE '*""* " "**"'
/ .y~ f/)H /-/-ff &p,_ )_f 7cy (1. ROUTING: f4 TO[ ELD ENGINEERING ( ) TO OTilERS (SPECIFY)
22. ( ) Field Engineering Disposition Field Engineering Recommended Disposition to Project Ensi woring Project engineer to' evaluate S hlZZ w l-~/2. ~7 7 .

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEEn DATE AVIHOHl2 ED ING'E CT O R DATE
,h _$
g} , Block 16 Continued. NONCONFORMANCE REPORT (CONT'D) roPAGE - OF . _.. 7 NNCH NO ._1755_.
.: i _ -
A_ conditional release is granted to install the Q Haterial on this NCR_ . - -- .
-. accomplished without_. causing damage or conteuination to the casociated plCorrections or r i
s ..
. ant equipment _9r structure..
PIE
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t NONCONFORMANCE REPORT l 1. PROJECT N AME JOG NO. 19. 20. NO.17bb PAGEl_OF ._ 2 Hidland 07220 l
2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION '

5. ITEM LOCATION I
; 167 J// 7. SERI AL NO.
N/A 400_Ypit_Dio tri sution_PeM11 ft/A
.. 6. P.O. OR SPEC NO. 8. REPLACEMENT P T 9. SOURCE 10. CONTR ACTOR / SUPPLIER Il P/N J /A_. R EV 3 SER NO.11/A_.
E AC N/A Supplict 30 2 ara _lLComany l i} 11. INSPECTION CRITERIA IRNO 12.,A8
^ j ' ED 13. SKETCH ATTACHED 14. 06s.: overed During 15. Equip Furnished oy
{ DWG ll SPEC (WOTHER NO bN NS CT IlYES hlNO
'9 IiYES 6g) NO i IRec*gg )Const i ITest i IClient g IEng i IF LD
16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE
*** # ' ~"*U~ . l5 Quality Engineering to be indeterminate in regards to satisfactorily conpiction " b '*
qualification test requirements per spec. E-45. 7 sis 1Ecv r Ei.o E ncin EE n oATE Q f 3.108. No hold tags _cpplied. 3HOJECT E NGtHE EH DATE d 'FW51 cOnsTH QC ENG4 HEE F DATE
.e AU T HOH4 Z E D IN SPE CT O FI DATE 'i 4 17. R P RTED BY DATE 18. VALIDATED BY DATE b 't Q /* ? Yf r& t1 /*f'0}
28. ROUTING: IM TO flELD ENGINEERING l ) TO OTHERS ISf '.CIFY)

22. ( ) Field Engineering Disposition Field Engineering Reccmmended Disposition to Project Engineering Project engineer to evaluate b hrff ..~ /-/2.-?7 .
I i 1 23. PROJECT ENGINEEI'llNG DISPOStTION t I
~
28. OC ACCEPTANCE
, OC ENGINEER DATE AliiT6RIZED IN! 'CTOR DATE t
3 > -- ) ..
3
~- . ~, . ---- -= -
0 f -* NONCONFORMANCE REPORT (CONT'D) roPAGE 2 O F _ __ _, 19NCR NO _17N__ __ Block.16. Continued.___._______. ___._ ._ ._ . .__ ..__.
--.---N.
l . . _ _ . . _ _ . _ _ _ . . _ . . .. ._. _.._ A_ conditional _ release _is granted to insta1Lths_Q Haterial.on .this_NCR.._ Corrections _or_ removal caa be. _ __ jj ____pecomplisn' ed without__, causing da:nage _or_ contcaination to the assoc _ iate_d_ plant equip Ii >- , ///s/ NA A/2- 79 -- j
. - _ - - -ef' W _
PB}CE Date _ _ _ _ . . _. . . . gs
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j - / 2D 79 NONCONFORMANCE REPORT l 1. PROJECT NAME JOB NO. 19 20 tiidland 7220 Nd. S k PIGE1_OFb
2. UNITISI 3. DRAWING /PART NO.
REV 4. ITEM DESCRIPilON 5. ITEM LOCATION l'; 1&2 N/A N/A Station Battery Fused Disconnect Switches N/A
s. P.O. Oft SPEC NO. 7. SERI AL NO. 9. SOURCE 10. CONTRACTOR / SUPPLIER
. ACEMENT PAfli 'i E AC N/A 8. REP)A.__
P/N _H f REv _.5/A SEl1 NON/A Supplier could d nc.
,, 11.1HSPECTION CRITERIA III NO.H 12. ASME AUTilO6tlZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Fuenished By NO.B ' C_.2601 E G'D
()DWG l) SPEC RiOTHER ",d S,P 1 g l)YES ly NO I ) Rec *g lx)Const i ITose l IClient 130 Eng ( IFLD
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16. NONCONFORMING CON 0lTION: 24. DISPOSITION CONCURRENCE j LMaterial on this FO h:ts been identified by FrojeCJ/
l- _Q1)ali3Lf4tgineering_Je
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itdeterminate in regards to satisfactoril l _ cot pletion .i ? _ qualification tes* _,v. .unts per spec. ?-49. I PR OJ EC T F 0 L LD E NGIN E E R DA1E j Q # 3.205. No hold tags spplied.
; PHOJEC T ENG6 HEE H DATE PROJ CONST R QC ENGINEEE DATE
, AiJ T HOR 4 Z E D 0 N$PE C To ff ~ TATE t
17. REP TED BY DATE 18. VALIDATED BY DATE *** ' * * ' " ' ""U"
//A2 % /~ $ ^ W cMhg14 l-749 df. ROUTING: (Xf TO FJE{D ENGINEERING ( ) TO OT HERS (SPECIFY)
22. ( ) Field Engineering Disposition Field Engineering Hecommended Disposation to Protect Engineering l Project engineer to evaluate I
%- / -/2.49 . e
23. PROJECT ENGINEERING DISPOSITION 5
1
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j j~ t NONCONFORMANCE REPORT
1. PROJECT NAME JOR NO. 19, 20.
Hidland 07220 N O. PA E 1.0F1
2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRtP110N 5. BTEPl LOCATION 162 N/A N/A 7200 (s 4160 Volt Switchgear N/_A __

6. P.O. OR SPEC NO. 7. SERIAL NO. 8. REPLpCEMENT PAflT 9. SOURCE 10. CONTRACTOR /SUPPLIEli E-205 - AC N/A P/N _Illlk HCV_ ll/A SER NO. N/A Supplier
_ ITE Ilsperial _
11. INSPECTION CRITERIA IR NO.g/g 12. A!.MF AUTHORt2ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By
( ) DWG l) SPEC g)OTHER N O.ut u G 5D E_ ]pg8ynEnO IIYES IJNO ( IRec*g (gIConst i I Test i ICleent (y Enig ( IFLD
16. NONCONFORMING CONDITION: 24. SiTIOt or nRLNCE Q Material cn thin 70 hsa been identified by Project / _
rewor k Jepct _repais _l useesit _ l _Qtiality Engineerint to be indeterminate in reganla_to_patisfactorily_rppaletiC _ _Itu a lifica t tortt e s t _resu irecen ta _p e r_spe c._Er205.
,,,,,c , ,, ,, ,,,,,,u , ,,,,
l l _Q # 3.101. No hoJ_d__ tags _ app _1134 PnOsECT ENoenEEn Davr l PHOJ CONSTN QC ENG0NE E H DATE AUT NOR6 Z ED INSPECYOH DATE
17. RE RTED BY DATE 18. VALIDATED BY DATE #""" "" " ""
, saJPh,
21. ROUTING:
He a11%wk J+B (If top (LD ENGINEERING ( ) TO OTHERS (OPECIFY)
22. ( ) Field Engineesing Disposition (,TJ6 eld Engineereng Recommended Disposition to Project Engineering Project engineer to evaluate
'1 4_$ $ p "Y
23. PROJECT ENGINEERING OfsrOSITION

26. OC ACCEPTANCE OC ENGINEER DATE AU THOlll2IiD INSPE C TO R DATT
, eA 3 T
. r . _.. . _ .- . . . . _ _. - ~- - -. . -u -. . . . , ./ 20 PAGE._h__OF_h__
NONCONFORMANCE REPORT (CONT'D) 19NCH ND _ NN. ._ Bic ek 16 Continued. E - - - - - . _ _ ___ A _ conditional release _is_ granted _to. install the .Q.Hsterial on this NCR._ Corrections or. removal. can. be.. . _ accomplished _without_ causing. damage or..contcain:stion to_the associated plant equipment.or structure.._ .._ _ _..
--. h.. -- s//j/- N40._ Nt' 2 'Tf_. .- _._ ...__ . .. _ . . _ _ . ._ .- ._. . . -
PEE f Date
-- $4 !VJO9. . .--- ..- _.- -__ __ . ...-..--. --
PFQCE (/ Date a ( 11 -/el_L ~~Z.V . _ Date h dE. .___ . _ h+-N _a_. . . _ _. l 4 mm.
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7 b s ., - (b , . > J.-l!s' / f. P NONCONEORMANCE REPORT
' 1. PROJECT NAME JOU NO. 19, 20.
N PAGE L O d Midland 07220
2. UNITISI 3. DRAWING /PART NO. REV 4. BTEM DESClilPTION 5. ITEM t.OCATION j &2 N/A _N/A Main Control _Bcards N/A

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. RFP ACEMENT P T 9. SOURCE 10. CONTRACTOR / SUPPLIER J-201 - AC N/A P/N3 REV SER NOWA Supplier m gnggigg

11. INSPECTION CRITERIA In NO _N/A 12. ASME AUlllORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By (lDWG () SPEC KlOTHER NO BEBC65$ 'f,%{jEQ*D ^ l Y ES (g NO ( ) Rec's iglConst i ITest i IClient (glEng ( IFLD

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE i
Q Material on this PO has been identified by Pro j e_gt/ _ 1 rework ret'.ct7_ee_pa,ir7,u te ,ti s_ Quality Engineering to be indeterminatt_.in.Icggds_to_catisfactorily co mlaticm I
+ ___qu alif i.c a t19a_tes t_requirerEnts_p er_s p ac._J-laL PROJECT F 8LLD E NGIFEE N DATE J J_ h 033 No_hnid_taga_. applied- ,,,,,c,,,,,,,,, ,, , ;7 PROJ COMsT N QC ENGehELH DAIE AU T HOH3 Z E D 4 Nb7E C10 H DATE DATE as. oisPOsaveON HLwGs
17. R E RTED BY DATE 18. VALIDATED BY 8'_Q $/4 / ~$-N h (A&_ J -, /-9-79 _
e 1. ROU TING: 6d TO[ ELD ENGINEERING ( ) TO OTifERS ISPECIFYi G
' ~22. ( ) Field Engineering D6sposit6on Field Encineering Hxornmended Dispotteors to Project Engineering IEllL__ptoiece enginnor en avaluata. - //f)hyJ,_- /_ J2 79 .
Il
23. PROJECT ENGINEElllNG DISPOSITION I
l i i N
; l
26. OC ACCEPTANCE OC ENGINEER DATE AUTH ORIZED INSP ECT O r1 DATE l
I s 9 .7 7
!W /
NONCONFO.MANCE REPORT (CONT'D) EPAGE.2 _ OF 2- 19NCF1 ha 3755 Block 16 Continued. __. A._ conditional _ release _is_ granted _ to install _the .Q Material __on._this_NCR._ _ Corrections .or_ removal _can be . _._ _ accomplished _vithoutcausins_da=sge.or. conts:mination.to .the_ associated _ plant _ equipment or. strueture. . _ . . _ . . . _ . -
--- D. .t h A M - N A -- b/,7~7V . - .. _ . __ .. .__ _ . -
PFE ' ' - . -. . -.- Date l __ 6. ___ _. // R_-79 , _ _ _ _ _ _ . ___ PR}CE _ G Date
, _- t$ }.d.LC7r - _____ _ _ _ *. LQAE Date i
y _. j i = h! _ _ - - .
. - - g**-_=="h.
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( -
I . .E f j A
'9 ~ j} .g ; . 1 :,- /;i NONCONFORMANCE REPORT
1. PROJECT NAME JOB f.O.

19. 20.
Midland 07220 N O. __17$Q. PAGEl_._.0F 2. I UN,lTISI 3. DRAWING /PART NO. HEV 4.11 EM DESCRIPTION F. ITEM LOCATION 162 . N/A f/A Auxillag/ Local Control Panels
6. I'.O. OR SPEC NO. 7. SE RI AL NO.
N/A
s. R CEMENT P 9. SOURCE 10. CONTRACTOR / SUPPLIER J-202 - AC N/A P/N _ REV _I . SE R NO.N/A Supplier Harlo

11. INSPECTION CRITEntA gRNO,N/A 12. ASME AUIHORIZED

13. SKETCil ATTACllED 14. Discovered During 15. Equip Fuenisherl By l)DWG ( ) SPEC (M OTHER NO REBr ?f4fx 'f"$'Ud', 'u'E O'D I I YES g)NO ( Inoc'gg IConst i ITest ( IChant 1 yEng i IFLD

16. NONCONFORMING CONDITION:
Q Haterial on this PO has been identified by Project / 24. DISPOSITION CONCURHENCE Quality Engineering to be indeterminate in regards to satisfactorily completion ""
' d '"'h "'* *' I'-
qualification test requirements per spec. J-202. PROJECT FIELD ENG8 HEE R DATE o # 5d32- .Ho_ hold _lars_a2 Plied. PROJECT E NG4N EEH DATC PR OJ CONST re QC EN GINE t;M DATE e AUTHORIZE D 9NSPE CTON DATE ,
17. REP TED BY DATE 18. VAllDATED BY DATE as. DesPosenON RESULTh i vtAV % y M-7p' GRL&A . M-79 ROUTING:
131 TO FIEF 6 ENGINEERING l 1 TO OTHERS (SPEU1355
22. I I Field Engineering Disposition Field Engineering Recornme<v3.d DispoEtivo to Project Eng.naering Project engineer to evaluate , ,
a l M!c.+_ J-/2_79 l t
23. PROJECT ENGINEERING DISPOSITION '
a i I t
26. OC ACCEPTANCE OC ENGINEER DATE AU THOltl2 E D INSPEC TOR DATE 6 I \
1 gur -
l
';, 1 d 'f ,, i y t ~ ~ ,, ~
e W -
- e 6 - ,) m - V e _
s s 9 _ L P P - N Q a A B F F c l A Q _E h, c c - o e E C omno . _. c w .E p d - k _ l i 1 p
- ^ i t 6 s i 1 h o C e n o d a n NL_
_ t i n [& VI i r l t e u
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d _ t c e _. _c - _ 8 a i u s _. N e u l e w 8 s ig gn ar _ _. n_ 6 h N d t a e _ . Ng N e
- _ / md 9
N a w e _ h N D .D 8_D
== - =- a t a a N m .h e .a 2 e o _
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- e C d
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=-
t e h_ _ e. u c _ e - e 4 e s e. = m - r a _ n _ m. e ws e e e - m i e g m u us e . s _ w u s e
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=
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=
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{ .y , NONCONFORMANCE REPORT
1. PROJECT NAME JC3 NO. 19. 20.
Midland 07220 NO.17b__ PAG E .1_OF1
2. UNITIS) 3. DHAWING/PART NO. REV 4. BTEM DESCRIPTION '
5.11EM LOCATION 162 N/A N/A Panel and Fica riounted Instruments N/A l 6. P.O. OR SPEC NO. 7. SERIAL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER
,' J-204 - AC N/A P/N-N/A REV _.N/A. SER NO. .N/A----- Supplier Foxboro
11. INSPECTION CRITERIA 12. ASME AUTHOnlZED 13. SK ETCH ATTACHED 14. Discover.d During 15. Equip Furnished By
{DWG (ISPEC ff OTHER BRNOJEBC NO_II/A__26O 'T 875,P IO R NO ( l YES g)NO ( ) Rec *g l)[Const ( ITest ( IClient K )Cng l IFLD
16. NONCONFORMING CONDITION: 24. DISPOS 1110N COrJCUHHEfJCE O Mater _tal on this PO has been identified by Project /
_ quality Engineering to be indeterminate in regards to satisfactorily completion #' -
' h'"d'--
_qtialification test requirements per spec. J-204. PROJECT FIE LD E NGINEER DATE _Q f 5.011 thru 5.014 & 5.037. No hold tags applied. PROJECT ENGINE EH DA E PHOJ CONsTR QC ENGINE E R DATE , AUTHORIZE D INSPECTOR DATE 1
17. RE TED BY DATE a s. esp snooN nEsutis

18. VALIDATED DY DATE i
h7 / /Y~$ LA 42M , l$59
49. ROUTING: #Dr.) TO(IELD ENGINEERING ( ) TO OTHERS (SPECIFY)

22. ( I Field Engineering Disposition y F6etd Engineering Recornmended Desswsition to Projut Engineering I Project engineer t'o evaluate ,
f W, J./2.?9 I i I
23. PROJECT ENGINEERfNO DISPOSITIOrd
^
26. OC ACCEPTAACE OC ENGlfJEER DATE AU1HOHl2 ED IN'JEC TOR DATE f % f a v- A __.
/ / . . . . . ...
D s. M -
~
Block 16 Continued. NGA;CG.GOT MANCC REl;)RT (CONT'D) 2cPAGE 1__ OL .2 _. _ 19 tJCH tm 176L I
. _.f conditi_onal release is_ granted _ to inatall the_Q !!ntert,1 on thin NCR._ _ ___
__ Corrections or removal can ba_
- -accomplished .withcut_. causing. damage or contaminatica to_ Lhc cdoocisted plant ure._ _
equip:: ant or struc . h 2. #7,f .- .. .. 4 /-R8/ 4.. & A$.. PJ_E Date _e..
-C @_. -
_- /- /S 7A._.- .. . - . - PFQCE .._. . ..._ . _ _ . . . __ ._
~--- -.- a -- Date _ ________ ___. , ._. , "" ** M _ - - . . =
e _ e-W
<n LQAE amme me ee. -
e .- e,o gi _, , . . , ,,,_ ,, Date NN*W.-
- ~ -
em
- ._ ... ~ -- - = - - - - - - -
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--+%=eme w eii>=mmm.em. ==-memes.. .www-=- . m um-NN- - heeng
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-.- meusut eh em -e=w e- umeh --h.mee -e-.aM M=
m he eee4-e.e-- Nwm he em = .-g-NO-um wen.-=_e_>_-e_ weem hN e_=*--eee.im- en emh4=e-g--gi= % W"""*M MM'm M
,__m.m w m.m. ee h_ msnm.m m
_e,..- % e - N"**4** N eu.hhe"- e w= *-*8=6 h eupo muip eehe_ emu._-. umum.an.==h -
-=w wmmus u -magin, m aus- mm+_h eme - 4_gew=% ogy+gsemi . eene e--.a ,e. .mmuuem..
m= wm = yee.m-e.e ay.emm-h n
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' NONCONFORMANCE REPORT
1. PROJECT NAME JOB NO.

19. 20.
- Midland 07220 - NO. $ 1 2 PAGE 1_O F___
2. UNITIS) 3. DRAWING /PART NO. REV 4. ITEM DESCillPTION 6. ITEP.1 LOCATION 1&2 N/A N/A Engineered Safety Features Actuation System

6. P.O. OR SPEC NO. 7. SERI Al. NO.
H/A
8. REPLACEMENT PAR f 9. SOURCE 10. CONTRACTOR / SUPPLIER J-207 - AC N/A P/N H/h REV-N/A.SER NO. -N/A- Supplier Autotsation

11. INSPECTION CRITERIA 1RNO g 12. ASME AUTHORIZ,ED
,[13tol aboratoriesJ iv. Industries NOJ EN5 RED D 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By IlDWG 1) SPEC ifOTHER "j's,P 1
No I)YES Ip NO ( IRec's g)Const ( ) Test ( ) Client g)[ng ( IFLD
18. NONCONFORMING CONDITION:
g 24. DISPOSITION CONCURRENCE Juslity_Engineerinn to_ be_injeterminale_ip regards_to satisf_jactorily coupletion p ork rejec t _ repair [use psjs-i ~ _gualification test requircrente per agec. J-20L J # 5.202. No hold tags applied. PNOJ EC T 78 E LD E r4 GIN E E H DATE PROJ E CT E N' GIN E Ess DATE PROJ COMsTR QC ENG4NE ER DATE AU THORIZ E D tr4 5PEC10 H DATE
17. R E P TED BY DATE 18. VALIDATED BY DATE as. ossPOssucN REsm s fj ROUTING:
fr/ /~ VN OLL l~$ ~Y9
CIT'TO F)(LD ENGINEERtNO ( ) TOUTHERS ISPECIFY) '
22. ( ) Field Engineering Disposition K F6 eld Engineering Recornenended Disposition to Protect Engineering Project engineer to evaluate / , .
J
&, /- f .2 ~19 A
23. PROJECT ENGINEERING DISPOSITION

26. OC ACCYTANCE OC ENGINCEH DAY AU THOHl2 E D INSPECTOR DATE r
J _ -. (
ll
;;ll . ,
" _ _ _ m e [_,____m. _ y e
!_F .P a A _ D
_. _. W _ n w c i _ FIT A c c _ o E _ o o _ _ c _)C$__E _E f. y p m n _ l d _ i . k 1 L _[ _ n i t 6 s i _ h o _ C i e nl _ d a n e y _ n _ t i .- A UssA i t r _ e n u = t .h l e _ o e L .u _t c a i a s e
.d u s
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/ _. /_ -.~
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/ -i b ,7 NONCONFORMANCE REPORT
1. PROJECT NAME JOB NO. 19 20
!{idland 07220 ,
Nd. _Nk1 PAG E .1_OF1
2. UNITISI 3. DRAWING /PART NO. REV 4. BTEM DESCRIPTION 5. ITLM LOCATION M2 N/A N/A Nuclear Service Control Valves N/A

6. P.O. OR SPEC NO. 7. SE RI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER J-255-A N/A P/N-N/A REV-N/A~ SER NO.N/A supplier Copes Vulcan
, 11. INSPECTION CRITERIA 1R NO _II/A___ 12. ACME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During Equip i urnished Dr l llDWG llSPEC ()QOTHER NO BECC_2606 "/S[ggiON, q HE0'D u9 1)YES QiNO i IRec*g i 1Const i ITest i IChant i 1Eng i IFLD
16. NONCONFORMING CONDITION: g g g g p 24. DISPOSITION CONCURRENCE 7
! __ Quality ZnE i neering to be indeterminate in regards to satisfactorily completion " #' ' - -' ' ""h- .J1UR11UCAMoJLtent._Igggirfments per spec. J-235.
_._ ___PNOJ ECT FIELO ENGlHEER DATE j Q f 5.022. No hold tags applied. PHOJECT E NGINE E R DATE [ PROJ CONSTM QC ENGIUEER~ DATE AU T HO HI Z E D' 0 55PE CT O R DATE i t 17. REP JED i;Y DATE 16. VAllDATED BY DATE "* "" '"' " " ' * *
l ON / @ 2A -
dYh ROUTING: (IfTO F) ELD ENGINEERING l l TO OTHERS (SPECIFYi
22. I I Field Engineering Disposition p Field Engineering Recommended Disposition to Project Enain*erir4 Pro ject engineer to evaluate A.o[h /'- # 2 - 7 i I
I
23. PROJECT ENGINEERING DISPOSITION fr
.lI
! 26. OC ACCEPTANCE i OC ENGINEER DATE ~
ku THORIZ ED INSPECTOR DATE (), y
, C
l! ijt . . ; Ie I c e.,- m u (m w u.s h h e. _ P a A B c .l c c _ o . a_ .nhI_ '_yp e o
.d _ - .c
_ t t n .k d W _ 4 / l i i t s i 1 6 4 g h o e n C o
- [/ d a .n / l .
kryl f.- w i t r e
.t i n
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c a u s e i s ig n r g a n w j- /- d t a e f_ / m d - e _ y , a . o 2 g
. D e
D t t - N m L-a t e pte a _e o i o ~
. O N
y- 7 ' r ns -
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- N - n F 6 t l a .
0
m. u m
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i h n e M a A t Q N
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- _ t R m
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w m l a C n o
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- _t o r _
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N" c l q u m
.t u c 1 e ~. .
r a
. - e n N C
9 g e - _. b e _ R m p N - ~ _ m - e -
- _ . O p ~ - ~ - m - - -
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s . s i
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m. - -
N .- - _
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! I , l ! g I l I i, I : Ij I
y - - - . . - . ~ . . . .. . N ,a . IL &
,%# s., - .. . f NONCONi ORMANCE REPORT i k
I;
'. Project Name Job No. 19. 20.
701 py,1., 1 Midland 7120 No. {
2. Unit (s)

3. Drawing /Part No. Rev 4. Item Description S. Item Location j Cont. #2 N/A N/A Liner Plate Containment #2

6. P.O. or Spec No. 7. Serial No. 8. Replacement Part
,,, 9. Source 10. Co, tractor / Supplier j C-111 N/A r/aN(A ney N/A n o. N/A Construction , N/A {g
u. inspection criters. , , n o' WA i r. Asue AUTHOR 82cp 33. sxtTCH ATTACHco 14. Discovered Durina 15. Equip Furnished Dr Dowo OserC DoracR aol N/A O 'v r's" "B"a o O v es 3" DacC:o GConsT O rcsigOeucuT Deuc &co

16. Nonconforming Condition: 24. isp siti n concurrence 5 n a u h p t... [
" Sharp benda shall not be permitted unless provision has been made for them in the ".$ ^d" design." Contrary to the above, a mobile-crane ran into the liner plate at gr .#h DATc ,J.,
PHOJECT ELD ENGINt CH approximately Elev. 654' G azimuth 70 by the construction opening in Unit 2 eausing n f
~ J , /2-;/
J T y ' a sharp bend. One lloid Tag Applied. "Q" List No. 1.109. Ilold for Engineering g g. g
~ - e g j- ' HOJECT CON ETft QC EN GINE E R DATE j AUTHORIZ ED INSPECTOR DATc h ,i
_ e
17. Repor(c./V / Date ' 1p. al Mt d By
../ Date 25. Disposition Results kVh I ?/V/?? /'/Y /W/ -h S'/Y' ~ .
21. Routing Q To FIELD ENG8N RI G ] NERs (sPECIF V) j

22. QFeeld Enginocche Dispositkm Or'c'o caciaccRiac acCo==enoco oiseosiiion io enoseCT cauencenino ,
Repair liner plate in accordance with Appendix B of Specification 7220-C-lll Rev. JEll_ hnlwN ,/(Al #8 24-M m'r .nj . . , g q g. ,yy 1
. 'r/w.' , ,7) 3;atri '1sM V YWA/B u/s] < AC e Crst///S/ . - '
(( ~. M2,2-['")} q fD s'A.)b s auA./D Ac cMjyA/_f4 -
23. Project Eng.neering Dispositios:
1J . '
~
IYY Pf4 64M 22 A<.spass rica E/D/Alb Z J/*-S JMs.jsfME ') o Al A d /12 C/M- 30.R 6), //pja_ ' Y n tC A % fc W l M , (, N /m / 7'? (/ , J'y's""" _ .i, A-m9- 7r !. g . g C . ~ o, m .t g-- g. AoToortauo. sccTom
g. _
e a
a i
, .l . /_ c- - , c) . ~
NONCONFORMANCE REPORT -
1. PROJECT NAME Midland JOB NO.
7220 19. 20. NO. 897 PAG E .1_OF1
2. UNITIS) 3. ORAWING/PART NO. REV
#1 7220-M-610 sh 3 6/F2 4.Spool ITEM 24-1HGB-2-S610-3-7 DESCRIPTION NuclearU1 ass 11S[3P4PO 5. ITEM LOCATION 29Iorth of
6. .
SPEC NO. 7.SF l AL NO. Safeguard Room #1 @Elev. R E T ENp g gSOURCE 10. TA UPPl.lER 5W
11. INSPECTION CRITERIA IR Ng-1.10-610-31 12. ASME AUTHORIZED
()DWG 0QCSPEC ()OTHER pey O 1 P 13. SK E TCij ACllED 14. Discovered During NO._N/A 1 N, R l)YES NO 15. Equip Furnished By NO l ) Rec's FC)Const ( ITest i IClient IKlEng 4 )FLD
16. NONCONFORMING CONDITION:
Pipe Spool 24-5 HOB-2-S610-3-7 was purchased under the 24. DISPOSITION CONCURRENCE material requirements of ASMB-SA358 GR 304 or SA-312 TP 304. Both of these speci- * 'I*'l-- P' "* '1 ' floations refer to AS"m-A-530 for " General Requirements". Paragraph 12.1 of ASTM-
.7) lists the permissible variations in the pinsLQ.Ila_Ent2 hap /pa it is from P EC s M__g/(,gT FIER.D ENGINEER P
_23- /32" to 2h-1/8". Contrary to this, pipe spool 2h-1HCB-2-S610-3-7 has an 0,D ( ob whloh varies from 23-11/16" to 2h-1/8". This exceeds the permissible variation by 9/32". __ "' '["'""'"*"_" p "Q" No. h.12h 1 Q,0. Hold Tag Applied. Hold For Engineering Disposition. ^"*" " * " 17 POR ED DATE 18. VALIDATED BY DATE as. l SITION HESUWS
/ 7 '( --
II'[ 7
21. ROUTING: ' b4 TO FIEL'D ENGI4(ERI)(Q ( ) TO OTit (15 (SPECIFY) ' OAm 4En plcR_x25Ls .
)
4 i Field Engineering Disposition ( ) Field Engineering flocornenended Disposition to Pr ngineering re moo e d oal,_tcoloc of_ fun susp-sn eowt1xn 60 f-el' Law =m1 en mpE wr lCf c ms CAn45h R _ kh OR RTEtkYi S"Ruf*R . Et]LUD TCLMtMb/lLE.y,6Bk"% iniw actohy Abc_ skoo r e, m wttes1m Stes . httn Te Ann o, gain sacTn0 en_RiiE @ Cth k i SA e h 7 U G I. ~ RJEL7 R- l 6 - Y1
23. PROJECT ENGINEERING DISPbSITION r
i f; OC
^"M i- w yc
( N DA
, * 'te % 4 n __ f -2 S ' s. ' 8 U THORIZED JNSP To DATE )
(h)
* /
Q)
l . - f f .
. .,p - -
NONCONFORMANCE REPORT - I I , geZ>j.u->A
1. Project N me Job No. 19, 20.
Ii No' 10_C9 page 1 of . _ Midland _ j 7220 -
2. Unit (s) 3. Drawing /Part No. Rw 4. Item Description Struotw al Stoel 5- ** L ***u*a
, i !' _ L &_2___. N/A
8. Replacement Part N/A___ Field _Welde_(Q-Lio_ted). Plant _ Wide.
! 6. P.O. Or Spec No. 7. Serial No. ,,, 9. Source 10. Contractor /Suppeler
_]I/A _. M/A
'/ " "Ev N/A NO li/A 09nat m tion -N/A '
11. Inspectioei Criierie ,R No N/A i n. AsME AuTHOpizEo S '""
i s. sxETCH ATTACHEo 14. Discovered During 1s. Equ.p rornished sy - OowG [3 srEC DorHER NO.0-30h nov. 2 O',"E,"'c "gg"N O O v== 3" OREC:G tDCOMsT O Tt=T OCuRNr mENG Or'o
16. Nonconforming Condition: 24. Disposition Concurrence
)
Scenificatic _7220-0-30h_Rev._2,_ Paragraph _6.l_laat_centence N;' REWORM R EJE CT REPAlH (JSE AS GS *# _s t ate o_that t__ " Welding _chall_ba_in_apcordanoe_with_MLDe le l ._Epe.ci fication_7220_-G-23 __ X _... __Epecification_7220-G-27_Rev._5._raragraph_3.0_requirua_that "A]1..weldhg . _ _ __ M i _fillene t al_mh all_be _dc oument ed_in_acco rdanc o_with_WIMO-1" .__WE-l _ Rev._2, _.t able__ [ __ N _" _ N[' d96___ OJE NGIN EH oATE [ 2. 7 _3_ allows _. low hydrogen covered electrodes to be out of the hp1 ding ovens in un-
/ $
l *ROJECT CONSTR Q INEER heated containers un to a maximum of 12 hours or the end of the ahift, whichever in ; AllTHORa z Eo INSPECTOR oATE levo. , I
17. Reposted y Date Valida d sy Date 25. Disposition Results -
.b $ ?/ $ 2 <> ' }l= l = 1 ~1 h _ Jg_tf 5 /5 WJjf.~ l i 21. Routing O TO FIELD ENG[NEERING Q T'O OTHE RS ($PECIFv)
I T!OA/ df_@ O C#E M b /2 M l//[dh 22' Q Field Engineeeing Disposition %FIELO ENGINEE RING RECOMMENoED o8SPOth 0GN TO n' RNECT ENG* NEE RHf G Z+s M a*/MJ2Givesit*b 81' (ci%g36 /lo FM_z2CitLde.r_sm,)_4pc. Field Enqineering recormiends "Use-as-is". Reference IOM, B. D. Hackney - Q.c., //p__j/af p___7,yc_s 7s___ _{BDH-048-24} to P. A. Martinez, dated IPINII April 23. 1978. m #4morE, , , W~'%~ y
f. W}M l _/-t-7f _

13. Project Engineering Dhpasition t i
Low Hydrogen Electrodes held out of the holding ovens for as l long_na_12_ hours in lieu of the required maximum of 4 hours will not have a detrimentai I lepoctJnon.the_ quality of structural steel welds. The AWS D1.1 controls on storage & lasue_of_ electrodes _are_unnecesserfiv conservative for welding mild steel. Aa alterna- l i .tive electrode _ program which allows out-of-oven time up to 12 hours has been qualified b Bechtel under AWS D1.1, Paragraph 1.3.4 and paragraph 5.2. This alternative prograr
^y 2s 'OC Aqice {
L.(_.Azrrd?n _/-f- 7 ? ; (Contd. on page 2) ( C ENG8NEER DATg g AuTHORezEo eMsrECTr.M PAT
3 y . g 9. ? b e 20rAos ._ _2.or _I.__ NONCONFORMANCE REPORT (CONT'D) 19NCR NO _1059__
~ ~ ,'Bloclt16. continued: _ __. , _ _ . _ _ _ _ __. __ ', {_ a__ _ _ _ _ _ . _ _ _ . . . _ . _
g ll AWS D,1,,1 - 72_through _7h edition,_ Paragraph J4,9 2, specifies _that ELOIX_pleq)rp r ei .,that t are not .._ __ __ __. ~ ._ }; ____uoed_within_ Jour _houra after_ removal.from_the_pt< rage. oyen_ phall be.Je-fried befo)e'une s- _ Contrary _to_ the_above,_ low _ hydrogen _eledrodes usM._to.make structural {ateelqwBlds.betwden_6j22-76 __(date_ of_ implementation _nLVEEl_Rev._2)_and _ll-16-7L (date_the h_ hour..contfola_ vere 'en tablished'. for____ __ . __._. l nnhaated_containara)_ vere _ allowed _to_be_out of_the_ holding _ ovens.vp to_.12_houisa. ' ~ k._______.___
! Thia __niluation_rendera_the_ quality _of_aM_strugtural_gteel welde_made_duriah tbb_reibrenced. datee _____._._ _
indeterminate since the AWS requirements were not met, ___ _IIold _for_ Engineering _dicposition _
"Q." liumhere_yary i __
_ No_ hold _tega_ applied _ __ l __ Block 23: Project Engineerfng Disposition _ _ _ _ _ _ _ __ _ provides verification. that an. acceptable mof sture control _le provided in procedure.WFMC--l. .and[5,3ae_been accepted by the NRC. ProiectEngin_eergtgeforeconcurswiththeFieldEngineeringsrecommended. :_ l disposition to "use se 1e". fLgAw5 MKfvalE*c.T__is/ cit-h _ fAu_15 2Xcsevity __ ccW11WLem , l __ B'(__A h/.S_b/r / M C4*R.___ _kdb_N MNll . _ _ _ _ _. _ _ _ _ (34aretacc uCeru.rz ' f<aWW;_ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ rc.g a ro_ap.x e , _ . _ _ _ - Sg@_A' 3i36 ~ PAW P
~
l _ SWE&/~T ' J/ V' $ ' g4"e /ilf/76, t. i
/}
s
Bechtel National, Inc. ,.-
'n!srtffite Memtran dum ', . ,m ~ .g- ?. A. Martine: . 37 April :3, 1973 , , , .. Qualification c-f an Alternate en, D. D. Hachne - (BDH-043-24)
Electrode Control Procedure - Midland Project, or p,53/ .;3qs Bechtel Job No. 7220 co.. *
301 Mission /2nd Floor J. R. Barbee .w/o. R. Hemeston w/o R. C. Bertossa w/o W. B. Keyser w/o (763-7450)
F. C. Breismeister w/o J. Newgen w/o R. Castleberry w/o W. R. Smith, Sr. w/o A copy of the report, " Qualification of an Alternative Electrode Program for AWS D1.1," prepared by MSQ3 fr- the Palo Verde Project is enclosed for the information and use :f the Midland Project. The report has been submitted to and accepted by the NRC as a
" Topical Report" thereby pemitting gene-i: use of the alternative electrode control practices and procedures described.
It is unlikely a PSAR change will be necessary since AWS D1.1 pe =its the type of alternate qualification performed; however, each project will need to detertaine the correct approach to implement the alternative procedure. Implementation of procedures should result in uniform application .to essentially all phases of welding and should per=it the elimination of portable rod warmers for E7013, austenitic stainless steel and nickel base electrodes. If MiQS can be of further assistance, including additional copies of the report, please contact F C. Breismaister or the writer.
,jpY W& .
B. D. Hackney BDH:hn:w Enclosures - 4D A c. 4 h usD a
< n 9U h
*8. ' . i s - (' () ) - 1
, NONCONFORMANCE REPORT
' 1. PROJECT NAME JOB NO. ' ' 19. 20 ! Midland 7220 '
NO.1098 PAGE 10F2_
2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION '

5. BTEM LOCATION El. 576 -
_ #2 M-6] 3 'l $/)F6 _ Jpool 2HCB-20-S-6_13_3_l;__ Reactor Bldg. ,
6. P.O. OR SPEC NO. 7. SERI AL NO. 9. SOURCE

8. REPL4 CEMENT PART i 10. Cot 4 TRACTOR / SUPPLIER N/A N/A P/N_ .N/A REv N/1 SER reo .N/A Construction N/A -

11. INSPECTION CRITERIA Y 1 @ 13 2. ASME AUTilORIZ,ED
~
13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished Dy
()DWG M SPEC ( ) OTHER IRNOH-NO "20It.Rev._ 7 INfP ION i EO D (3YES ()NO ( inec's MConst ( ITest i IClient (X)Eng ( IFLD i6 NONdUNFORMING CONDITION:
' 24. DISPOSITION CONCURRENCE i
in part: " Care shall be taken in handling and installation of piping to prevent "*o'k } '"**]--g'y'y"5" Mi8 - surface damage". Para. 5.13 states in part: " Extreme care should be taken f,o #j I avoid aro otrikes upon adjacent surfaces". Contrary to the above, an are strike y' ' 'v" _ ._'"" .- g"" ]h
,(1"longj" vide) 5" West of F.W. 17 on the South side of 14" spool 2HCB-20-S-613- hj g. "[J7 .)_-It han been noted. (Location sketch on page 2) 6 (( "' " ' "$'_"'_'"/J Yr.')7 AUTHof ZED INSPECTOH DATE l
17. REP RTygk 16 0 ti y Pag 18. Au M B DATE 8 "'. oss Ts N nesuats
/2" .Z ---l ! / . 1. ROUTING: (X) TO FIELD ENGINEERING ( ) TO 0 S(- EC FY)
_ _ f0k_N 00
,I
22. 00 Field Engineering Disposition ( ) Field Engineerin2 Recommended Disposition to Project Engineering dgktk ed Yto 4~ ~ ~ ~ ~b@%l
- ' ~ ~ h - 3~
l2.y Re o 8 dd 4_M _!7. - 78, l ]) , Pipe _ Spool: 4"-21108-20-S-613-3-4, SA + 312, TP. 304 Sul.105, wall thickness $_hgg q,oo g g
. OJ 20". } gog .gg.) . g ,p_(%3 t,e_ ,1 2)_ERemove arc strike by buffing. Perform liquid penetrant examinatit,n. gg e d p , 4 gj,_ ; 3[ Do not exceed minimum wall thickness if possible. (,lpi-q-75_
4)_ Per Specification 7220-M-204 Rev. 7, Par. 5.2.6 ( Cont, on Page 2)
23. PROJECT ENGINEERING DISPOSITION ~ - ~~ ~
1 i a ^ _ _ /*i'/9 i 2)"Vtaan zM U1 HOR 12ED INSPEC O.t g DATE s
i x,
Q r. . d
' ^
f^ ;
~ , Block 16 Continued NONCONFORMANCE HEPORT (CONT'D) d
PAG E __ _2_ OF ._ __2_ 19NCH HoIM O.____.\
i , - , s
.'- . 1 QC Hold . Tag Applied...to _ spool _ at _F.W._17.._.__"Q". Lis t No._h.13h ___. . _ _ _ \ . Hold For Engineering Disposition. < , T
__ . _ . _ _ _ _ . _ _ _ _ _ . _ _ _ _ . . _ . _ . __ _..____ ._ _ _ _ _ . [*, g -lf " ; -- p [ Q _- _[ __f_!fA _ . _ . _ __ __ f d_ .I _ . f__ . _ _. _ J t -- - g_ _ _ _ _ _ _ _ _ _ ; 2 -h fr. - - - - I strik e___. - -- - (I"long_{ wide)0L7 W:s_t _ __ _ _ . _ _ . _ _. i
' l Block 22 Continued:
i _(wall _ thickness _reqtil_rements) Sub. Par. "A",_minimynyall thickness fc:- fabricated assemblies as finally fabr cated shall be at least 87M of the nomial wall thickness for pipe. _5)._Hinimum wall thickness is 0.105". Check wall thickness after arc strike removal, and if violated, repair ~ as following: Build up base metal per Specification 7220G-27 (Q) using welding specificatin ~ Specific ~a~tidn ~ I IRP-1 (insgection and repair of surface defects.) j bY /2: 07 -
/WLtl . . _._
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i NONCONFORMANCE REPORT '
1. PROJECT NAME JOD NO. -

19. 20.
2 UNITISI mdlsaJ
3. SHAW4NGJPART NO. REV 2uo . _ . .

4. ITEM DESCRIPTION 5. BTEM LOCATION hweg s 4M*C Ce Meled 30 f{QM_Qf R Wl4 '"'-
[, 6. P.O. OR SPEC NO. 7. SERIAL NO.
8. REPL EMENT PAFIT _ffnauc L.npane

9. SOURCEf ed . CONTHACTORiLUPPLIEllMqlde 10 _%'!U.2:s $$d'/~M _ -b jQg gjg PlN . REV.g}4L 5ER NO. All$- /0OY

11. INSPECTION CRITERI A If1 NO. 2d 12. ASME /'JTHORIZED

13. SKETCH ATTACHED 14. Dancovered During 15. Equip Furnished By iIDWG l) SPEC OTHER NOERG Ilm.327 INSP 1 E O'D I)YES pQ NO l iflec*g NConst i ITest ( ) Chant %Eng l IFLD

16. NONCONFORMING CONDITION:

24. DISPOSITION CONCUHHENCE
~ h I eslect l rep ir- nn il.EPREinG _ ] 3fCGbikW - AE &$tK $E$r Cit l% C$LL AM fAQl'1 l_ n -
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17. HEPORTED BY DATE 18. VALIDA DATE * * ' * * " ** " " # *
% w5 a.o 1A f I $ 4 /e1.t:9/fI-]
nouTING: JQ TO FIELD EMI 7( ) TO Q fiE RS (SPECIFY)
22. % rield Engineering Dispo.ition l ) Field Engineering Ru:orumended Dkpos< tion to Pri Engineering 7
Ileanlainflange area and butterfly in aCCordgnCe with spec. 7220-M-342, h fgggygr_c;pgc g __ ocly surface rust present), I gyggggg_ M
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b eplace .gfr I w _d f coj w k 67m '
23. PitOJECT ENGINEERING DISPOSITION y /d65 EN EER y DATE 1
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4'9 Copsto A. H. LAUTEISCEIAGER PZ,ITIAL MAIIAGER SISS CEtTTBAL ,)tF F IEWL ' I:M"& ~ , . - _ 'ns
\
Date JAN. 25 1978 To y,y,n[vCDT PRO,iECT aur-sH!TEiLEIT From K. E. HOLLON A.17.I. Predous Comm. RegardmM IICH 1129
'Ibe two socket velds listed on NCR 112S[ vere velded without; _
1) A properly approved drawing 2)Therequiredweldhistorydocu:: tents '
3)TheA.I.notbeirggiventheopportunityteselectholdpoints. . All of which are out, of ec=pliance of the BQAM and does not meet the minirs:t requirements of the A.S.M.E. CODE. '!herefore I cannot concure with the use as is disposition of UCR 1129, nor can I accept the two e,
! eoeket velds listed, n
m QC 20 k 1PFQp @ ' A. PFQCEQ4, O'ML ' ' VERI TRULY YOURS ELEC.T. / IPIPfN G E. E. HOLTRI A.U.I. _ i MECH. m
/j WELDING M/'
74m:. RECEMNG _ gj) ADM' ASST ,/g i OPEN LOOP O YES k DATF L., I: s RECEIVED Y FEB 011978 L b. QU AL1iY CON f ROL -. _ b-i BECHTEL QBi 7220 vowAnme - \Jil/ -
$ h s oss 3.n enu
' ~ }J)zh@ - NONCONFORMANCE REPORT (CONT'D) 20PAGE _ d _mm._OF e_
h DNCFI No 1129
> Black 22 Con't.
I Rework. FW's#2&L to be cut apart and rewelded in accordar.ce with Specifications 22 7220-M-204 and 7220-G-270 h- ~__ h__ _ - e3 6 he-
- - - . - - _ _ _. ..e_ __ . - .
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.' l-O 8 '
t . NONCONFORMANCE REPORT 1: PilOJECT NAME JOB NO. 19. 20. M
, __ %1. land '[220 NO. 11k PAGE 1._Of M/
2. UNIT (Si 3. DRAWING /P30tI2lKK REV 4.11EM DESCRIPTION 5. BTEM L OChTION Unit II Bechtel T/44 1l & J/ls I 3 thin ContrO1 Panels Class A - Whse //1 l ~G. P.O. Qtt3P.M 7. SERI AL NO.

8. HERgCEMENT PART 9. SOURCE 10. CW4TNECIUR/ SUPPLIER
!, "(220-J2Ol Rev.h P/N ^ REV SER NO. Supplier Magnetic, Inc.
1C15/1025 -
! it. INSPF.CTION CRITERIA 1R NO R-1.00 2321 12. ASME AUTHORIEE5 13. SKETCil ATTACllED 14. Discovered During 15. Equip Furnished By , IIDwo tx) SPF.C ()OTHER NOT201 lb_r. 3 tyS,eglg gEO D i vES cx NO innee g i Icons a iTesi i iCiieni i xEng i iFLD
16. NONCONFORMING CONDITION: 24. DUTOSITION CONCURRENCE g
i following extent: 1) Lockout relay switch (Gen 1GOl-4hin Transformer Backup Lock out) ' h"'* " h-- bentapproxistely lO . 2) nameplate for tenninal strip BX102/IBB1801 broken in half. __ PRO
//f __//4M[/)ff C T gG E LD R FIGI N E E R DATE "Q" n_ umber i s L_Ojl. Iro ld pending final disposition. / IIold tag (s) applied to _
t.he control panel. hf [" M OJ CONST H QC Et _ E.d$h[ INEEN DATE AUTHOHlZ ED INLPECTO H DATE t l 17. REPORTED BY DATE 18. VALIDATED BY DATE n
< 1 ^^fP q o-it -97 991 / 7 ,
2 ROUTING: L ._ 143-72 LAama ; (I)T'O[FLD ENGINEERING ( l TO OTHERS (SPECIFY) . , 22.17J Field Engineering Disposit sn ( ) Field Engineering Recommended Disposition to Prdlect Engineering 3
# $ -(F75 2.)M ~b$d AmstN co t Ctnd$rk Awpb& ,
I )_Eicl_d_tO Purchpa RenAlacement Parts from Original Supplier, eneft gg gg 4, I ' inE1cid -- '- - n,Juul_/ss,e_ dAnLs/ sty 4 JJ, w S;n-7f - ,. 1
23. PROJECT ENGINEERING DISPOSITION i
i i i e . L //fl79 QC ENGINEER Dh11! . AU TH ORIZE D INSPECTOR DATE l, I i .
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NONCONFORMANCE REPORT
1. PROJECT NAME '
JOB NO. 19. 20. __ Midland .___7220 , N 2 ____ PAGE 1. OF 2
2. UNIT (S) 3. DRAWING /JUDEXIO RLv 4. ITEM DESCHlPTION 5. BTEM LOCATI'dN Wit _ .1 ___._ _ ___
3ee_Bloeg_16 N/A Pipe _Spoole Foseyville Jaydown .D l!S
7. SEnt AL NO.
6 M tF104K'AC 8. HE EMENTPART 9. SOURCE 10. X33NDDIDKKEDR/ SUPPLIER gey,_9 N/A P/N. )}.{g SE R NO. -- Supplier ___ITT_Grinnell _Kernersville,.m c,__. I1. INSPECTION CHITEntA - 2750 12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Fuenished By ()DWG (Jd SPEC ( ) OiHER 1RNO.M.-26 NO.R-1 {.Rev. 8 '%S,PgigN I EO'D t)YES (X) NO (2) Rec *g ( IConst i liest ( ) Client 14Eng ( IFL D
16. NONCONFORMING CONDITION ecification 7220-M-2Ol ?.cv. 8 requires cleanin6 for Class 24. D!SPOSMION CONCURRENCE 1 And_2._Carbgn_ steel _ piping,_and_to_have_ bagged _ silica-gel dessiCant attached to the -
1, " '
-((
n . . int erior_ a ide_ of_the_snd_ protector _capa ._ Cont rary_to _the_ above , _ pipe _ s pool _ lELB:9_ ' 3631-1-1,._Ivs. _Ho._MP-01-25X_ Bub._ Land _ pipe _spooLIELBr10-0631rl-1_Dvg._Ho._MP i A y- 2#AG ///7[g ante o s rs 35X.Sub. 2._were_ delivered _to thtLjobsite_with dessicant_ attached _to_the_ interior e..p, coup., oc tkctu'ar. , _u f/7M um side _of_the end_ protector __ caps,_howevar_.both_spoola_ vere _ delivered _to_the_jobaite_ . W.gg g G, y- 'g j , _. 4. g/frg/> Cont._on .Ibge .2
17. REPORTED BY DATE 18. VAilDATED BY DATE **' *' " " ' ' ' " ' "
h 2f. ROUTING:
t$3Y () O BELD ENGINEERING ( ) TO OTHERS (SPECIFY) b _ p Field Engineering Disposition Field Engineering Recommended Disposition to Project Engineering G.at k A.A.LM.w'hm
.am e,.a_ ed___
_BQth_spoo]sJpus.t be chemically cleaned,_passivated, dried with gaseous nitrogen,__ aff a n h o ___ _ . _ des s i c an t_a t t ached _to_ int er_l o t_sl de_ o f_end_prnt e c.to r_ c aph_and _ca ps_s e a l ed ,____0b t a_i p wen'd4 _ price from a chemical cleaning service company (local if possible) inspection and_ j pp 77___ _ acceptance must be performed by fiel.d_ engineer _1n. g and_quali_ty.cQntroL__ Spools may be stored outside, but must be on dunnage. Block 22 Cont'd.
23. PROJECT ENGINEERING DISPOSITION P11_0 7 ECT ERGlqEERtub- Concurs _WIIH T HE__E_ LE L b E n ii n1 W RJ 4 tr
._RKo.was-n n e- D bK P n.s11101L.__/E.S CAIG O \M D>L 0CR- t4 0- 'Z 1 - __.
D t]R 3 M E Q. Mute Tus Levet. 05. cu e romc ss s u n t.t rte ._ i 14 N c. C. e n. b l\M E. \ Alt i u MPEC. M dM AMD A CC 5ET>T / O CE _CR 1 T rent i\ /r-$ ST ATro iM c PG C. 5 44 ~1 ILtM . L . U" [1 /-M-77 l 4-4 . { }} )w THORIZ 25INSPECT R h DATE _ .) 6
{ , NONCONFORMANCE REPORT (CONT'D) . caos_2_or2 _ .. =c a ao 1256._. Block 16 Cont. i _with.a significant.. amount of rust scale: for pipe spool lELB-9-S631-1-1 rust scale, covering the entire interior of pipe _s, pool, and for pipe spool 1ELB-10-S631-1-1 rust scale, covering approximately 30% of tne interior surface.
"Q" number is 4.312. Hold pending final disposJtjon. J hold tag (s)_applfed 03he_nonconformingitem(s).
__(BLOCK 22 CON'D.) _ _. Back charge vendor __(ITT GtinneU)u - lA]Adh fuk21 Y~l0._- - se ~
$ 2/.2L1 --am m- m-,s ,m= ...mp-w I
mmi-'op-*-.-e m*w-
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w.wes.me. es . --- .-- = rem- . . m-. epi.ew---=e-- = +emm*--m>e----
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em _.e www me--- e =wes--a w we am v. .a... .,,, ,,w..am*-- e+ m +-=w-- ee me-- - e%;_73 g; -- " _ --W+e*TJ-"_^M"*""***m'"Ke",J" _ ** * * " ~ * " b " '
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y PQAf Coksented Copy - OC
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i * - ( D ' t f NONCONFORMANCE REPORT
1. PHOJECT NAME JOG NO. , 1s- 20.
e Midland 7220 NO.1263 PA G E _1__. O F _3 i
2. U M T(S) 3. In0guDi4/PART NO. REV 4. ITEM DLSCRIPTION TE A ON j
1&2 1 nib _and. 2POSB _N/A __Iwo Auxilia__ry_Jeedwater Pumps
6. P.O. SGliifrW9r 7. SERI AL NO.
_QC_ Hold,.Ehse._8.1 _ l
8. R E CEMENT PART 9. SOURCE 10. 004qal?imO@OENSUPPLIER l hy ~
See Block 16 k.b. w SER NO. gappger BiDglam-Hillamett_Copany
11. INSPECTION CRITERIA lR NOR-lp 00-2 -2 k_I12. ASME lN P AUTHORIZED lON REO,D 13. SKETCH A TTACHED 14. Discovmod During 15. Equip Furnished By
()DWG St) SPEC ( 1 OTHEll NOM .let Rev._3 I)YES C.1 NO 13l Rec'g l JConst l ) Test ( IChens (K)Eng i iFLD i I6. NONCONFORMING CONDITIOghrilary Feedwater Pumps 1F05B, 2Po5B were delivered to24.the DISPOSITION 5NTURRENCE ['**N'-
;1obsite with 2 turbine coolers attached to each pump assembly. the quality _verifi- --38[-f cation documentation package supplied did r.at include documentation concerning the . JECT Msg [/l64 FIELD E NG8HE E N 3/e*/'J e DATE r'nnl ers , clarificaH nn frnm Project _ Engineering (BEM-3811 Attachment _A)._verifica PHOJ GSNWEH DATE that the required documentation includes G-321-D document categories 17_.1, 17.14 and $_d di/I . _..J MDATE7/.
18.0. Contrary tO the above, turbine coolers-National Board Numbers 108% , LOB 95 u P _ OlNCEN _ ._ _y-gogy AUTHOHI ED IP aPEC13R DATE Cont. on Page 2 _ _ _ _ _ _ _ _ _ . _ _ _ as. DisPosevsoH HEsm.Ts__
17. REPORTED BY DATE 18. VALipATED BY DATE S h JN _ch - -lj & cum e9%[/on f w &Cd
_21. ROUTING: ( l TO41%LD ENGINEERING ( ) TQ OTHERS (SP' T"Y) L/
22. 90 Field Engineering Disposistori ( ) Field Engineering Qecommended r,'. position to Project Engineering G11_d- % CC$}_' h bL< '4 P~4 c c c Pmc u -* n, an saw irer _sist a l., np a newmacwon m_w s en s / G'- ,
,& C goc u % w a 15 ~
V
23. PROJECT ENGINEERING DISPOSITipN i
w )~ Ep DA THORI ED INSPEQTOR DJ2'L - _ Q Q' DA E n -
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l
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ve r e A H d _ L ( / / i n s i o l a T s WC A E ~ D/ A l s tg a r a p d e n t t h e fr c l n d . a t i j
' l' , n o ' t e g 7 i d b s
N . O O > n 8, o n t o f l i n a i t e N N C O
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A 9 - f o i e ,. T r s . k E 7 m i 1 . 5 g n 7 1 2 1 6 3
, ;I l 1jl !i If l! .
Attach =ent A Page 3 of 3 -
, NCR 1263 .CDLCID PROJECT ~
RESIDE :' ENGriEIR MEMO 3XiDUM. - R- 4 - T 84-Daz 311HT - Tzi.izct: @ XtuMt.4 Pd&DedMurt suW CoutLers ht?~ef CnMN'74AGIM br21VL% RI?: 60, tzit.o-M .uo ccoRDanIos: Date "Jh/7f/ Time 8'.00 /AAo contact A.LsEre Tus coota (ILw excRANc,@ on ryg - TM.8tN6 PustS 17-050 h 1.P-0 5 0 kRAlvesc _ hr THc ~]b6S ITE W ITH co9 e DA Th fleforirs
, q As 17ts ONt.>/ DocuMGN7&noN (6-321-D c47 16),. ,,. _
g.- R. Lan. OF f/Lo7&c7 GW6 l#ggglyg 3 7A 7. g 9 7gt7 s-3ti.D CIT- P7./ hN D- 17 4- RdPoRrs htte u) TRJh).S: T F(loy. THE VSwpeA. THsSd gepog.rs . PA6 . SRf:Ft CLdMr " Soc 4MMkTfou Fc A 'lHe ccct.MS.- s TA.0'McT 6NG HJC!R!b2.UJCs TD NOTE THis IM &gg
! SEC.TlLW 6F G-32,1-D MMLM TD Docta Md97- Tus heovs. .
I _ TCca.MtMinT10hl SH&ttt. b NOT~ Houb LW INST?tt utTIM 0F PumtL l I RESIDEIT ENGUTEER. . 9[ G e k'e AAC Review: Group Supervisor Date:
C / , G ' NONCONFORMANCE REPORT
1. PitOJECT NAME JOB NO. 19 20 Midland 7220 -
Nd.12_L PAGE _10F3
2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION

5. IT EM LOCATIONCont- I4
#2 N/A N[A Reinforcing _ Steel
6. P.O. OR SPEC NO. 7. SERI AL NO.
N.E._._fiS . Wall E1._650. 0
s. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER
_N/A N/A P/N-N/A REV_g[g_ SER NO. N/A- Construction N/A
~
N/A _
11. INSPECTION CRITERI A in NO 12. ASME AUTilORI.'ED 13. SKETCil AT T ACilED 14. Discovered During 15. Equip Furnished Ur 8 R
()DWG ( ) SPEC (M OTHER NO_ACI-31g__ 3 f[O xO (LYES XX NO ( IHec's ( )Const (Miest ( ICleent ( )EnglXFLD
16. NONCONFORMING CONDITION: ##' "
Specification 7220-C-231 - ACI-318, Para. 7.3.2.1 '*" 8'#'
"S"""ENCE_ ____
__rgp_ge k select repair __ use as is states in p_ art that the concre t e clear _EQYer_.sha ll_ Ro t._be_ reduced _ by_mo re_than [ .p_TO__ one-third of the specified cover. Contrary to the above, one #7 shear tie, in ' ' j[ufi ECT FIER D ENGINEER DATE the northeast wing wall of Cont. #2 @ approx. Elev. 650-0 is exposed. Ynos ""A fd w,.t iI7E Nce N EN DATE "Q" List #1.103. Hold for Engineering Disposition. 1 lloid Tag _ Applied. jl4 _ 3U ' _ t't3DATEZ ?T-PRoJ CoNSTH QC E G CCH l Auf nonazzo susPECioH DArE 6 i 17, REPORTED BY DATE 18. VALIDATED BY DATE **' '*" '"' " ""* " ' b6 4 2E&e
~~ ;&@( )TOOTilERS(SPECIFY)Esta ca-zi-7# anat wr4
21. ROUTING ' O FIELD ENGINEEldNG

22. ( ) Field igineering Desposition (M Field Engineering Recommended Desposition to Project Engineering a frwr. c<~, IrArne m zNB As bt: sc ardb_t->
%c rield Tearrends cutting Off t*e e>: posed tail Of tiie One #7 tie, and Tupairing Em. . b r-tJu conciutn in accOrdance uith 'pec. NO. 7220-C-231 (1 , Sect. 17.0. f kv/hsam 3 -22 _7'%
Yh 3*78 70 _
23. PROJECT ENGINEERING DISPOSITION Cutting of one tie hook in particular wall location is arreptable and nrill _._
adequate to racet design requirements. Therefore, engineering concurs with f teld reconnnendation to cut tie hook and repair concrete. W _91. - 4 - 13 ~1 P. M2AgygNCE , gj,,779 of,,,,, /j g- OC ENGINEER DATE
^"'"""'"'"*" / !EktMa l/' AYif '
7 - - ' , j j%v. .
)
4
c. NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO.
19 20 Nidland 7220 , Nd. 3N_ PAGE 1_OF_2
2. tfNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITI M LOCATION Cont. #2 C-653 7 Arc Couges on Beam

6. P.O. OR SPEC NO. 7. SERI AL NO.
Cont. #2 El. 659'
8. REPLACEMENT PART 9. SOUllCE 10. CONTRACTOR / SUPPLIER C-304 N/A P/N-N/A- itEv-N/A SER NO. N/A- Construction N/A II. INSPECTION CRITERIA IR NO..C 2.10:71. 12. ASME AUTifORIZED
' 13. SKETCII ATTACHED 14. Discovered During 15. Equip Furni.hed By (IDWG XXSPEC IIOTHER NO-C-304;R -3 $*$ES'"g l r'[O Q)YES IINO ( IFlec'g l]()Const ( ITest
( JClien{/jt ug ( IFLD
16. NONCONFORMING CONDITION:
The bearn shown en Page 2 was are gouged, as shown, 24. DISPOSITION CONCURRENCE , _by a faulty welding cable. ***
"q"-List #1.101. 1 Hold Tag /jplied. Hold for Engineering Disposition.
[ h"'* " [ J[(
- no L Y Yb .
1) En / a Wioeiiz o sisFE o --

17. REPORTED BY DATE 8. VALIDATED BY DATE a s is Q cu w~-

21. ROUTING: ( l TO FIELD ENGINEERING swa { Ws0%A l ) TO OTi RS (SPECIFY)
.w17f n,,_ _,.m an 23 Be>Wyen o m/ /74# 4ArumJ-
22. l l Field Engineering Disposition 04 Field Engineering Recornmended Di. position to Project Engineering noeswarenca_.m &_ :
i r, M e < n s~a Rcrornrh By ' 5-Jo-M &3cgl.-tpfQah A/ ow I The Field recommends repairiag, in accordance with Specification C-304(Q), Rev. 3, ykg m,, f7 _ ggp ' _ Sect. 11.3.C. ggg s. 7 77 , fb. Mr t sbzhs
,.ha '
F
23. PROJECT ENGINEERING DISPOSITION 5
Project Enginee'ing has evaluated the condition described in Block 16 ed on ___ Page 2 and concurs with the Field Engineering Recomm nded Disposition to repair __ in accordance with Specification C-304(Q), Revision 3, Section ll.3.C. Q
~
Q 2 _lsnC) NCE
,_y_yy Oh E JGIN LR DATE 1 2
F/3 ,,,no,,,,,,ys,,c,,, ,,,, AYM C-/Sb3
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a f = . I b NONCONFORMANCE REPORT
$ 1. PROJECT NAME JOB NO. 19. 20.
Mi dland 7220 , NO .36h._ PACE 1 OF 2
2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION
"~ 5. ITEM LOCATION
[ U/A N/A 286 Pcc. 3/4" x 2)" Threaded Uc1 con Stud 3 QC Hold, Whse. # 1 7 0 galbhXI See Elk. 16 7* SERI AL NO. 8. P/N OgpCEMENTR 81V PART SER NO.
, 9. SOURCE Supplier
10. CDf%i3E:3DMSUPPLIER In_ryCo Inc.

11. INSPECTION CRITERI A IR NOR-1.%3079 12. ,A C i@ j'O,EDZ 9 13. SKE1CH ATTACHED 14. Discovered During 15. Equip Furnnhed By
()DWG (M SPEC ( ) OTHER NO 233 ,N, , Y E S xiNO ( LYES F) NO (MRec'g ( )Const ( ITest ( ) Client ( )Eng 0~)F LD
16. NONCONFORMING CONDI -
n
, _ 24. DISPOSITION CONCURRENCE shall furnish.the buyer with a certified copy of all mill test reports covering the '""'*
yF P' "7 " " chenical_ard_phyqLeal nroperties of the steel used i_n this work". . . Contrary to the (( h-2 ' _f 2/- /.(' _ , PJtOJ ECT F A CLO C NGIN EC H DATE abOvn,_286_RelsOn_f.ituds_vhere rerelyed__vithout a mill test. Vendor states that the
~Ps.^.11MJ W- e ENannrcH onie mill test._x.epor_t_can_not be supD11ed for these studs._(See attached telacon) hM_n o > r c&,jps _ g_.22 7/ '" "^ "Q" number $;s_ indeterminate. Hold'pending final disposition. / tac (c) applied "" ' ' " " " ' ' ' '
AUTHORIZED INSFECTOH DATE _to_thc._nonconfonnipre item _(s). __
17. REPORTED BY DATE 18. V IDATED BY DATE 2 s. ix sr snION HESUI TS 62h4 _ _& -)4 A fl Yl}} f( Vf.d[ h h

21. ROUTING: ( ) TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) g/ '"/
~
V LEf/ d or t,o j/ It. ' f-
22. M Field Engineering Disposition ( ) Field Engineering Recommended Dispositson to Project Engineering g7 7
Reje_Ct. Return all 286 studs to vendor, to be replaced with studs with raill e test reports.
/ k /((vo 4__
n
. p. & d c2.l-78 ? ~71 , ,//k/. .E E/-2$
23. PROJECT ENGINEERING DISPOSITION
*fi bkbl. /-f.t-7 DATE 1
t _ OC ENGINEER AUlHolllZ ED INSPECT OR DATE L ^ T v , m-i r.) N
~
1 .
'7/(4/ SJ 31'7 ? 70 JW / yyw$r.~,94' "Y '
gc, , ue;
? Q m c. E _
2 a/4 Am'h W s L ,4 /
? rLJL Odu~ . Ltal c^ - a~ f5AL . 74' \
Slki 14 Charudflh fm/An Ll%,
3. a o i t-3643
-. i ./ /
Bu- a n a a wuL &pb
,v '.^
ykJ %L ~ ze) a d ),d - ( % r an re)
.;amv av s an s 4 .- c ,- x 'fu Auf,ouu:uk . bud J. - va,hatcy .c9d'6 ~84O 12? TL &C\J 04
N a n d L0 lt.h l
A' g 9 'O L A A d / G uv sa cuemk bg/u $m,und& ' k poud,a e$ay O 0 . Y Ab wn$
/ n c % ~ L dy ce,is- <hLOB6d ~ asp w . md,- i N ' op ua hfan h <d>xN gliiEsu0 ffvtuf m a' %,b' nL s ee v4 4Lug A&mgeap ~~A 4 JL#4 m%_ Agogwe4 3
m' p med'n.he u e sv n- a pfuao ' av4 p usa,~,ubike a Mat % . ' kgW'%pq
r N -
;~ ' h>. /r' $ ') t ~ 'A .--( NONCONFORMANCE DEPORT
i. PROJECT NAME JOI5 rJO. 19.
NO. M l 20.PAGE LOFem h fa 6~ Midland 7220 -
4. ITEM DESClltPTIOtt 5. ITEM LOCATION [

2. UNITISI 3. :',, ' " O/PAllT NQ. flEV N/A Recirculating Air Cooling Units l QC Hold, Whse. # 2 '
1 1VM56B & D
e. P.O.XN W - - i 7. iERI A ,NQ. 8. IlEP EMENT PART 9. SOURCE 10. @UIENDRlRON/ SUPPLIER 7220-M-163 O t-A P/N f1EV SEf) NO. Supplier er enrnoratinn l
Ot-AOng
15. Equip Furnished By

12. ASME AUTHORIZED 14. Discovereq During
-Rev.
11. INSP "ICTION CfilTERI A ' IR NO R-1.00-3315 ION REO'O 13. SKETCil ATT.WHED pgg g gARec *g ( IConst ( ITest ( ICisent 00Eng ( )FLD
()DWG CX) SPEC ()OTHER NO.bl63 Rev, 6 INpP p g g ygg
~
24. DISPOSITION CONCURRENCE

16. NONCuNFORMING CONDITION: Specification 7220-M-163 Rev. 6. para. 8.14 states in part:
o,k reject r epair
~ ~~
usa ~ diL
" Distribution of the reauired documentation shall be made in accordance with Form _
All documentation shall be furnished upon or prior to the arrival of the #r__ - _7,fZ-7g G-321-D. T F8 ELD ENGIN EE H DATE components at the .iobsite.". Contrary to the above, no Quality Verification PRO) E pKER DA1E_ ' Tbrnmentatinn hnq been recelygd for the above liated units. "O" number is 1.8i3 14, 1 As___ t hN q P OJ CO(457R Nt ENGBNEER y_JpJj DATE IIold nending final disoosition. A. hold tax (s) applied to nonconforming item (sl _ _..L0 & n % pTON AUTHOH8 ZED 8HSP 7 - M* 1'/ DATE
*' "'*" "'I' " " ' * " ' "
DAT 18. VALIDATED BY DATE 17 flEPollTED 8 k 0 sbk/ 7 n/n
21. ROUTING: (El TO FIEL(fj.f# iiNEERINQ l l TO OTHERS (SPECIFY) kM //
rad %,aa w X_ I dnN acceo erV. I yProject Engineering
22. (M Field Engineering Dispositiori ( ) Field Engineering flocommended Disposition OCb a AUC ua 6 A.~mnb bl..g31"Y1301- tG .dlig dOvu.upJ+h^yispia 'vu xin. tG v t,41dGa usad 'aia v o vendei e uh it the propcr acc = ntation M Y M f?- ,
ff ft ' GT_' f -t s'
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