Text

Nonconformance Rept for Aug 1976.Rept Consists of Bechtel Nonconformance Repts,Nonconformance Rept Log & Status Book, QA Discrepancy Repts,Quality Audit Findings & Mgt Corrective Action Repts Written or Closed During Month
	ML19329E972
Person / Time
Site:	Midland
Issue date:	08/31/1976
From:	; CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	;
Shared Package
ML19329E967	List: ML19329E966; ML19329E972;
References
	NUDOCS 8006190743
	Download: ML19329E972 (147)
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NONCONFORMANCE - REP f LOG & STATUS 13OOK u.

I REPORT DATE

,,I PAGE COMPT 7220 .C. ENG. SIGN

1. PROJECT NO.

z. 3. 4 5. NCR ORIG. NONCONFORMANCE STATUS N O. DATE PREPARED BY DESCRIPTION /REMARNS 8-ROUTE XMT CLOSED CLOSED UY 7 7 412 4-26 T. R. Lieb C -2 3 0. Flva sh fineness. User Test Pield 4-29 76 76 L. R. Albert -76 1.105, 1.205 4=27=76 -76 DEX 413 4-26 T. R. Lieb C-230. natch Plant Cerncrt Scales brnien F5ield 4-29 1-30-76 4-30-76 during enlibration 1.106. 1.209 4.77 74 7A L2L7A A 717A T_. n ^1kn + m 414 0 7- - 4-29 R. A. Moray M-104 A. Documentatinn nnd Cnde nata Field h 6 8 cri '/ 6 76 P* M* Pitts -76 Plate 2ea nine snnola. ASMF 4.13 53 4207( 7A 415 h 4-29 H. Boleen M-106. Hangers fabricated and shipped w/o F4 eld 5 ' 7 _ C 6 .-76 sketches being an. proved ASAf E 4 102. 4.112 E'M-7L 76 x 416 N 6 7 7 4-30 A. L. Boulden ASME Section III. Field Weld. Unit #2 Sumn. Eield N-76 X-rav requirements violated ASME 4.134 4:30376 76 76 76 W. M. Pardee 417 h5-4-76 A. L. Boulden C -Ill. Unit #1 Stimp. weld in need of rennir Field No 6 after pressure test 4.128 3-4-76 76 418 5-4-7( R. A. Moray M-104 A. Documentation and Code Data 5-20-7( 6 Uld Plate on pine spools A S M i' 4,1 (r1, 4.174, 54 -76 -76 419 5-4-76 H. Boleen C-233A. Anchor Rnits dimnnuinned chnet MS No 5 - 2 4-76 76 H. Boleen 1.102 3-5-76 6M 420 5 76 H. Boleen M - 12 0. Valve tagging varies from document 6 MS 7 II. Pc i c e n 7 F d m marking on MO Valves ASME Va rie s 5-11-76 76 421 5-5-70 C. H. Nelson C-210. 11 n mn n o rth of A ux lil AP-m ni e tu r e. Fiel<1 5-21-7 i _7 Tf I,. R. Alberts enntent blah. 1 nnA 6 7 A 422 5.-10-76 P. W. Ratter M fn6. T.in on e inain a t nn e nn in ngm.__yela" Field E 6 7 -15 P. W. Ratter 4.102 76 7o, g _3,1 w o-lo-6 423 5-10-7( P. M. Pitts M-104. Pipe Spools AI"' Qucnchul r-rret

MivAd 5-28 76 76 P. M. Pitts Water Quenched.

4.144 A S'c e?ac4 7A AAO.103 03/74 OC

11. PAnc 00.C01

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NONCONFORMANCE - REP LOG & STATUS BOOK 12. / REPORT D ATE .,,_ / PAGE COMPL. .C. ENG. SM

1. PROJECT NO-7220 STATUS

~ NCR ORIG. NONCONFORMANCE PREPARED BY 6* NO. DATE DESCRIPTION / REMARKS ROUTE XMTD CLOSED CLOSED BY 8 424 5 P. M. Pitts M-104 : Pipe Spools Air Ouenched. not water 12i4d 5 76 76 Quenched 4.104, 4.114, 4.134 549-76 76 fj8-7c 7 425 5 R. A. Moray PPC-16, Daeny Ucat Per.avel " W Fa hnnce purge ybk 76 n 76 76 pressure out of req'ments ASIS 4.101, 4.111 5 426 3-24-76 P. W. Ratter 10-lFCB-35-H3, Incorrect Fillet Weld 6 6-22 6-23 Field 76 P. W. Ratter 4.102 5-2ke76 76 427 3-25-76 L. R. Alberts C--275, Rebar Ecchc, Elev. 629'*- ".C. 71d - 5-27-76 6-10-7d 6 3 1.203 5 95 76 7o L. R. Alberts & 6-18 7 7 - 6-2-76 P. M. Pitts .11-206AC-Hnnner f hterin1 hertiri m tionn Field 428 -76 6-4-7C 76 76 P. M. Pitts An"n vn ri e 429 6-3-76 W. Faulkner C-231. Reinforcing Steel Slah Dovels 62h'0" Field 6 ' 76 Broken 1.203 6-3-76 No 7 7., 430 6-8-76 R. Hendricks M-10hA. Pipe Spool tanning, nnool misidentific F,teld 6 76 76 P. M. Pitts AS?E 1.11h (5:8:76 7 8 8- ~ 431 6-10-7 3 P. M. Pitts M-10hA. Pipe opcol Documentation without MS No 76 P. M. Pitts 6-10-7c, 76 shon trnveler AS!E h.16h g 6. h32 6 -"3' ""d""'d """" " "#"" p t,1,1 g L. R. m erts I 76 76 1.10h end 1.20k ~ 433 6-11-7-5 M. E. Foote C-231 Doweln exceedinn accented tolerances Neld 6-76 c; A p. r. h a 4% 'n" 1.pno - 4 m rv4 ^ ~ h34 6 M. E. Foote C-231. Incorrect nuacinn of dovein ' Aux. Bldr El-c-la 6-23-7( 76 76 ri.6 line vn.11 ta 624'0" 1.903 Ef73 Field - 435 6 M. E. Foote C-231. Incorrect snacina of uovels. Aux. BldF-6-11-76 No 6 7 76 'B' TM ne un11 (a 63h '0" 1.003 i jAAO 103 09/74 OC

11. par

,0C-C3-1 Page 39 v'

/~ P J i A L _.) NONCONFORMANCE - REPb.. LOG & STATUS BOOK 12. 4 REPORT DATE - PAGE CoMPL. Q.C. ENG. SIGN

1. PROJECT NO-7P2r>

2. 3. 4* 5* NCR ORIG' NONCONFORMANCE STATUS NO* DATE PREPARED BY DESCR PTION/ REMARKS 6

7. D ATE

8. DATE 9.DATE 10.

ROUTE XMTD RETD CLOSED ' CLOSED BY I436 6 M. E. Foote SL J1, Dowels do not match to slab, Aux. Bldg. Field 2 No 6-11-76 76 'G' Line vall e 632'6" 1.203 6-29 7 g !+37 6 II. Boleen "-leh. c-321-n net recet, fed uitn 99 ytt.2 0 6 1-7(; No -76 76 H. Boleen 5 7 ASMS 1.185 4 438 6-14 R. S. Mor row M 104A. Tnenrrnet info on code datan1nte [INd No 7 8 6 P. M. Mts -76 for pipe spool IHBC-1?A&l644 ASME 4.164 76 6 M-104 A. Pipe spool delivered w/o venturi h_bhd 7 439 76 R. S. Morrow 76 as sembly IHBC-123-S616 B-2 ASME.164 7"c 1 440 6 W. M. Pardee r-c;n a Heat Number discrepencier on Field No 6 [l8 HT// 81989 76 76 Sla 1.109 -76 7-2 [,iNd 441 6 H. Boleen M - 12 0. Incorrect PO ltem // on Valves _q,, 9 q6 H. Boleen MN ti'2 0 6 01 1 17 n nr1 5206-01-1-13 442 6-15 H. Boleen M-12 9. G-321-D not traceable to 83 MS 8 8 No -76 valves H. Boleen ASME 6-17-7( 7 443 6 L. R. Albert C-231. Mis sine Dowels. Aux. Bldn. at Wall {ield h-No 76 76 53 L 'Kc Line. El. 623'3" & G1'3" 1.203 C. - 2 31 444 6 L. R. Albert Lack of Reinforcine Diae. Bars on Fi ld No 8 76 Wall'53, 'H' Line wall, El. 630! 75 ' l.203 8 8-23 {dtg~ h 445 6-16 R. S. Mor row M-106. Hangers fabricated to not-approved I -76 Drawing s. ASME 4.112,4.10E 76 ~ 6-29 446' 6-17 H. Boleen - M-104 A. No documentation for 26" wranned MS No -76 & coated piping 20' Inths ASME 4.192 6-17-7( -76 Field No 7 447 6-17 H. Boleen -104A No e 6 7 H. Boleen d coU ,gg ig 13,, s_ MO 103 09/74 QC

11. par CC-G31 L,

m. I. n

{ } w - NONCONFORMANCE - REPORT LOG & STATUS BOOK u. gl REPORT DATE PAGE COMPL.

1. PROJECT NO.._

7220 .C. ENG. StGN r_.. ,'NCR ,'O RIG ~ NO. DATE PREPARED BY NONCONFORMANCE STATUS DESCRIPTION / REMARKS 6. 7 ATE

8. DATE

9. DATE 10.

ROUTE XMTD RETD CLOSED CLOSED BY 448 6-21 P. M. Pitts sf-104 A. Documentdtion for IIIBC-13 3-S616-Fie d 7 ~ 6 No 76 -76 7-6 misidentified ASME - 4.164 /6 Incorrect IN*. sent with 'linnner Field No 7 8 6 M-106. 449 76 R. S. Morrow 12-1CC11-25-1114 ASME 4.102 76 76 R. S. Morrow 6. 1Ng. Field 0 450 6 __ti-10 6. Tncorrect Rov. and Rechen1 Approval 6,23, q 76 76 R. S. Morrow level 4 sent w/ Hangers ASME4.102,4y12, 74 451 6.. l u <. Md-7 v.irw A. v,.., e m 3.,,,,, 4,,,, c,,,,,, m,,, I N' IU1"'" 'SHEC-123-S617-8-4 Asd 4.17(. 76 76 <y_ Di-106AC. PipeHancLP 18 !1H13C-133-H5 fabricatef Fd=A.3 8 8-23.- _3 ".(o-6:28s7 5 76 76 H. S. Marrov to a Ecchtel. level h nketch NM' h.162 g3 6_a,_ n-106Ac. Incorrec t m:C. nov. cent van 6GS& 76~ y, 3 3_ R. s. Iorrov Asm N:143; 4:l@Y; 4.341 76 454 6 $f-204. Incorrect stamping of 26" yard {,e 76 J. R. Dehres 24-No 7 7 J. R. Behres piping., ASME 4.192 76 76 l 6

g 6-24 U. ". Parcie e C-113 Heat Pumber U cerem nny nn i'om.' T.i m r Field iro 8.

a -76 Plate acacmblies 1.109 6-24-76 76 456 6 C-Ill. Shop As sembly Untraceable to Field 8 76 W. M. Pardee Documentation Ht//21302 Slab //10 1.109 6-g 76' No 457 6-28 W. M. Pa rdee M - 12 0. T.inea r indication s found nn 16" vnivn pisla 8 -76 S/N 3N-641 ASME 4.164 6:28=M N 458 7 F eld M - 10 6 A C. W rong Dwg. R evs. on Hangers 7]) 76 R. S. Morrow 4.102'a.191 4 112 fab. to level 4 dwtrs. ASM_E 4 17t 76 76 459 72-M-104 A. G-321-n not submitted. s eennint e. Field w No 8 8 H. Boleen 76 H. Boleen not capped. ASME 4.192 7-6-76 76 76 c.103 09n4 oc { Page 41 ii. p{. oc.c31

u r - Q.h.7 ( c,. i.') L [ Y LCG OF N0I:Coi?POF.'/Ai:CE REPORTS ' ~ ~ " Projeet Un:ne m a,,, y, p, 9 Job Ilc 7pp6 Pace 42 Date HCR

1CP. Ho Date Monconfornance Description / Remarks Dispo Closed Closed By SF/ PSP G-3 2 var. 7 Trplemented uning nes forms for Uonconforpanee Repor

.s and Iog ::heets R ework - h60 7-2-76 " ' 01 In-n crn- + Nc nava-ent "HM.me rn & Doc. 461 7-7-76 M 3( u ncorrect L % P mr. rent uiHi br4;a*~ "nb,-.4.o.Javol h-Dugc. 462 7-8-76 Dw. C-220. Rebars cut and Not Replaccel Rework 463-7-12-76 M C-3'>1-D nnt received for h sets of Cuckets Doc. 8-11-76 H. Boleen mn nnd HAR nub-nnsyn show inconsistent' R ework 464 7-12-76 c 111 ne m _ hor,- e 465 7-15-76 C-208. Str.ongth Level of Concrete fallshelow required fe' ley.ed._ Cu re Temp. of cylinders below requirements 466 7-16-76 M-104 A. _Th ree Pipe __Snools_ Delive r,e_d Bent. Reject 467 7-19-76 M-104 A. Venturi not installed in_Sppol Piece. Reject I-29-76 P. M. Pitts h68 7-20-76 " 06. %ppart n--- h e <n--r-+ 'n-u " N --+o" 469 7-21-76 _C-233. Nelson Studs were broken off _or missine 0-I-76' V -IO. Pardee Revo,rk 4 channels. _A u v nidg_ 470 7-21-76 __Dwi. C-2 84. Tw.o Dowels misfine f rom El 63 5'+_ _n.Ljnt e r s cetion of wall _5.3_.apd 'll' Lin e. 471 7-21-76 _Dwg.__C 140. ' Lacking R ebars around door openine. EL 614'0" at 'II' Linc._a nd 5. 3 Aux, Bl @L. Revork 472 7-27-76 Dwas. C39-A32,A32A, & A23. Reba r Missing. Aux. Bld g. R ework . K r ' e a s t,nf 5.- 3. ' Kc ' @ 6. 6 El 6 3 2 ' 6 "

5. 9 F, 6. 6 _ S. of 'H8 473 7-30-76 7 20. Finngen not conted upon r e c eipt.

474 7-30-76 T.-2DJVeld Neele finnges not nil coated _upon receipt. 475 7-30-76 .E-20. Flanges not protected upon receipt. 476 7-30-76 M 104 A. mpo npont incc_194_S616 10 1 dnmnged. Repair 477 8-2-76 C 111. Main Steam Penetration welding not full penetration welds Revork

i#~,. s._ LOG OF HONCONFORMAf:CE REFORTS Project Uore Midland 1 & 2 Job Ho 7220 Page_ 43 UCR Ho Date-Honconformance Description / Remarks Date MCR Dispo Closed 478 8-6-76 C-2 31. Dwa. C - 2 81.

6 stirrups installed on 12" centers Closed. By in aton d of # 8 n r 9". Aux. _H1ig. El. 614' to 6 3 0. 7 5' 479 8 6-76

'Kc'line M-104 A. No reference of NDE on PT Examination Record for pipe spool OHCC-152-S506-1-2 Document 480 8-6-76 E 111 - wolding nr nnmn snrny nondor ruge rini+ n2 Repair 481 8-9-76 M 106. Hance rs fahricated to not anoroved drawines and g,t.ine slip revisions do not match' sketch revisions 482 8-10-76 E-106. Hanger documentation for NDE & Weld Details 483 8-11-76 C-233A. F-14061' Misc Metal fabrications. received without R eject 8-17-76 R. A. Moray tac markines. 484 8-11-76 c 71t^ P 144 t R 'T'en ch n n ck nuida ^ = = 'y a vnnaiend withnut Document eng ma rking. 485 8-11-76 r 711_^ F44130 cha nnni n na pintn= mn rlcin u s roccived _withnut t a g 486 8-16-76 C-231."1M g c-212. neba r omitted nna Rebar i urn 11ed t too loiv. Aun _ Bldg. 5998 ' H' 7 ' 9" We staf 7. 4 487 8-16-76 C-231. Dug. c-256. Aux. Mdg. E. Transfer 'Iube Room. _ Channel not embedded in concrete 620'0" to 630'0". 488 8-17-76 M - 10 4 A. Code tag on pipe spoot does not correspond with documentation, for pipe spool 1-GCD-8-S612-1-3 489 8-17-76 c-93 L

6 nebar cut to crow installation of Struct, bare plate fnv bca':L6 '3"_Went of 8.7_.J1ong'f ',Line El.6% '6" Au :.

490 8-19-76 _M-6h. _ _adnaste 1beny Tanks eouipment bangs not conted vi+h nn pinntnmnvin onmnnuna. 491 8-19-76 M-in6Ac. P'ne_Euprorts'Fnbriented to Level 4 Dvgs. Packing r_.ic doen not nrrree with Dms. cent. 492 6-19-76 'M 06^n pipa nuppnrtn echef entedALorel 4 Dvns. Pktr. 7.ist doen not erree with Dunn. sent. Clamps not numbered 493 8-19-76 -nan po T'-lh700 Tbit Hende not marked A490. Forms FPG-9-1 nna Fnc_o# nni onmpleted hv Vendor. h94 8-19-76 m 1 a5 vn onrreineinn hetenen accume_ntattnn for h I'MI n 495 8-19-76 li366sc.~ n M h r,hi nnt_ r. u,- % cn h i n n t_,- Hnnnern rnbt-icated to level 4 dvs. Packing lint 1nen nnt enree vith dwrn. 496 8-19-76 E sent. Hannern nrrived heforenvrq -42. Conduit damaged by dritting,. aux, utug 684'u" stao.33~ e & c"

x r w..m..,.. -..~.v.,.. Zr'; i \\_/ LOG OF NONCONFORMANCE REPORTS 8 Midland I & 2 Job No 7220 Page 44 1 1 Project Name 6 Date'NCR 7 5 Dispo Closed Closed By to NonconformanceDescription/ Remarks 2 3 NCR No Date _ Pine clamns conficurations not in agreement M-la6AC. 497 8-23-76 w / Bechtel Ennineerine. NDE documenLation not included Use as is n # 3 /6 B. T. Cheek Conc ecte Pla'ced in Pour CC(662. 92)b' had 7 498 8-24-76 C-230. a temperature of 76 C-230. Entrained Air in concrete lmur than the 499 8-24-76 required three percent for Pour Y(603)a 500 8-24-76 M-1. 3 5, 3 eauces do not cor i esnnnd with the packing list 3'9" East 01 501 8-25-76 C-231. 4 Dowels not embedded in 'D'

line,

6. 6 Line, at El. 614'0".

Aux. Bldg. PVC Conduit IRC007 damaced durine renair of 502 8-26-76* R 42. 1BC008 C-233. Channel and Plate Embeds not niece marked upon 503 8-26-76 receint. weldine becan unon a reiected 504 8-26 p _7 n.1 v,, a r); ni n n ~ Fit -U n. Unit #2 505 8-26-76 C Ill. _As-built location out of tolerance. Ri o v. 66R'6" A 7. 207 Two rebar cut at IIanger ts-4Him-t>3-no C-305. 506 8-27-76 without prior Project Engineering approval. Mortar sand has areater water demand ratio than 507 8-30-76 c 710. ARTM C 144 70. 1110wed hv#1vash content of concrete niaced in CC(619. 5)a 508 8-31-76 n 230. higher than allowable limit. C-231. Curingof pour A(633. 2)a, surface appeared dry. 509 8-31-76 I ee.,

y; - s '^ jf } j{j:,Y,9 l 3.:./; NONCONFORMANCE REPORT 220-n-201 t 2 r,*E.MO Ar 71 O.G V/ or-/yf - "di.5 '

2. VTFMTffNU71 RTIT Mt3 Dpe c,- _ _ -

w eREV. F. PROJE C T NO. __2.TE,~o w. rf,5 I6 7220 ..vt., r.. -g.,z / N.DATEYM*E5 2% 5.stSPOSIT BON CONCUR f4E NCE y m $ ? I' &./ . hl i' "' " g; " ," " ~~ " 9 " " ~ /-74. / .T c-10 C AT,0N gp'/hdNYs ^,b,o, T.O.,. k/-6 /d ~ x &. * / RA-. i _(2) 42" Pipe _Sp_ools OATE f Lockad Area'--d /g J.-l'M?T'rd . 5En.A Nuuuc" 1CBB-76' SE-l *. 5Taa've sv5TE= ao. 7' "< * . / ~D1 a c et.4 Cr u cN T e T NO. ' a c v. i @- r n"*,=<t: 9(.a .o 4,. ?cnB-76-S635-1-1 __ N A ] y a'"- g i / N/A I .e ..s.

s. runCN A SE Onote: NO.

so. oc reELo eN5rECYgON PL AN NO. e s. HE PLACEMENT SERI AL NO. ,,g.,y.,,.,,.. g.,.g. ;,,,.,, 7220-M-104A QCIR# R-1.00-55 N/A ,,f. ,I ( lWy={ y{ f,, f.., j,,,.,,, y,

e. CONTR ACTOR LOC ATION 6 VE5 9 7. 50uRC c

- j p g g,'{ - q',=j. [ t 99.ASME ITT Grinnell>_K.ernersville, NC Supplier si NOuTING INSTRUCTtON5t .T r u OO-..O aou's To = ^'< a'a' 5ura a v'so r' g df 0uTE TO reELD ENG.N EEHING i 8,. NONCO N rOR MlNG CONQt TION: Two pipe spools ICBB-76-S635-1-1 and 2CBE-76-S635-1-1 were fabricated by National Annealing Box Company,' Washington, PA for ITT Grinnell. Ecchtel Shop Inspection was not performed for these spools. The follouing_nonconformances were noted during receipt inspection. Units 1 & 2. "Q" list number is 4.1353 2 Hold Tags Applied Continued on Page 2 g j :..I'/' h;, ; w-L->- ~ / 4,et%%'.,p.,% 2i. Cl v'<'o o'5"o s'T'o N

a.,.

. M%26 Orac'o a cCo==ENoA TsONiaOuTE TO raOscC r cNGiNEra.NG 2i. ricLo o 5cOS.Y,Ou cluLTS: ..-,n;.7,, Rou_tejo_ Fate _tial Supervisor for items 1 & 2 h,/.t,n;,,7' j...i -2,'yy,,,jh / Route to Proicct Engineering for items 4, 5, & 6 / g i,% f, C/.- Route to Field Engineering for item 3. {/. Q//y. f,,.../, j.,..,....i;j/,/, / 4. t.,- r .^i.. I,- tu is ).l! p s J J<v,,f.;_j;,:f o r p :n r .e r-i.i:.,<. Continued on Page 3 i u ' /, J.,...;7, 2 2. a NGaN EE NONG De5PO5sT 90N i 4)_ Since the inside diameter was primed to prevent corrosion,

23. & HGtNC CHINGjbfbPObs t aON), sCiulif./

desiccant installation is not required. No revision to the specification is -equired. 5) Field disposition for correction of nanoplates is acceptable. 6) The nameplates should be removed from the temporary attachment (weld prep cover) and attached to the pipe as recommended by field. Nameplates should bee-No revision of the referenced V.P. is necessary. y[v_. located between shield walls. ._Q

24. 45 DEstGN CH ANGE HEQuietc0 0

26. REJECTED M ATERI AL DIsrosaTsON C " F """ '* ' *(' b' 2 7. OC AC p-L.J vr5. stE ATTACHcos

.j ~ 7,,' k,, # (

N J 2,Y l

D% A WING R E V. OCN s [1 /, k / 2P2 r. R E V-ADO. k _,"

a======er,,p.=.'/*-,

W g w p.d vm Wlute Copy

- Orlp.ge..

8 S q.,3-2 Canary Copy - F seld E.. smea, Pink Copy - PO A ti e,- g Goldenrod Copy - OC

/'

=a"/ [ Q., -

a 5'{ [b', *%.M 4'

gi m p.s p [ f 3

) 'hlffhy $ Y i NONCONFORMANCE R ~dT (CONTD) ... eac z - r, __ ie. ca.o.. 41 1__ ' nlock_19 continued-11 Specification _7220._M-201; Rev 6,_ParaJ.2.Z_ states _in_part " Nuclear $_ Class _2_ piping _sha1Lhe m mined i n _a c co rd a n c e_ytith_ appli cahl e_pa rtio ns_qlth e_Mu c le a r_.Ro_we r_Ela nLC omp o n n nts._Gn_dAAtticle_EC _5000 wh includes: ball _ac.cessible surfaces of completed fillet, socket and_a_ttachment welds. and the heat a ff e cteda.on c a_oLthe_hA sim cLal_a_dj atent_in_th c_wc14, _a halLh e_e x a min e.d_h y_ma g netic_p a rti c onliquid_p.cnetr_antmethnd.s. " The r_egniys.d for_m_G.-J_21_D_ indicates _MT__gxaminati_ons_were performedmhoweyer, the_teparts of the tests have not been received. MT examination reports are.r_cquired for the_ attachment weld of the 21/2" thick collar for pipe spools 1-CBB-76-S635-1-1 and 2-CBB-76-S635-l-1, Form _G-321 n for P.O._122.0-M _.lD3A_ requires _v_endor_to_aubmit_ weld rod verification reports-2) Specification 7220-M-201. Rev

6. Para. 9.1 states in_part "The seller shall establish and maintain a system for the control of quality during fabrication and shipping which will assure that all materials.

i nclu ding _pu r_ch a std_an d_anb co ntra cted_it ems _co nfntm_to_thes c_ Specification. This_sy. stem _shalLbe org_anine.d_in_su_gita_m_annnr__thalit_WilLhtpas_sihle_to rclate_exery_cotup_onenLofthe_finishe.d_spoolto its fabrication' histor_y. " W_ eld _ro d_re p o rt s _ submit t ed_c an_no t_b e_r elat e d_t o_ro clu s e d_in_the_weldi ng_of_3/8 "_ plat n i n th e_O.D a n the_. welding _otthe_3/8"_ plate._to_the L n_of_ pipe _ spools 1-CBIL _76-.S633 Land 2-CBB 16 S635 1 1 T.he.s_e_3L8"_pla_t_qs_arg_pa rt of_th e_qop _cade___c oyAr_a s_s.emblie s, 1).__ Specification _7220-L2D.1,_Rev_ _.6; Parn, { 6.6.7_ states _in_part "Pach_section_of_fr.bricated_ pipe,_ pipe assembly or separate fitting shall be clearly marked with durabic paint or ink with_ app _r_opriate line i designation data to indicate its place in the final installed assembly. This marking shall be repeated at [ opposirte_ sides and ends of each spool to facilitate reading. " I Contrary to the above,_ pipe spools 1-CBB-76-S635-1-1 and 2-CBB-76-S635-1-1 have not been marked 10194 2 Whlre copy _ Originator " Canavy Copy _ Field Engineer Pink Copy _ PQAE Goldenrod Copy - OC

~ [' [*( [ r3 -l tcase.3_2 r L i s. a c a ao. - - __t ~ ,f \\ NONCONFORMANCE h. ART (CONT'D} - = 1 Block 19 continued-1 nnd 7 4).-_SpecificationJZ20-M-2R1,_Rev._6, Rara._6.6.1h_ states in. art _" Tor carbcn_ steal Nuclear C1n the_ interior _sida of the_end protectors = " f hd _ piping,_ bagged _ silica-gel de.s.sicant_shall_be f rmly_attac e _to_ 1 CBB-16 _S635-1 1 nnd 2 CRB,26-S63 9-l 1 - - Contrary to the_ abo.re,_deasicant_was_not received _with_spoola e npon1 Thelpdelata_R.cpart_of_pipeaponi 1-CHB-76-S6.35-1-1(Manufacturera Serial No. SR47) show= The Code Data Nameplate for thisap.o_ol_ig_stanapcd_ Class 1. (Sac _ attached copy _of 5) is ASME III Class 2. Code-.pata_ileport and rubbing _of_ nameplate). A} ARM R Codo Roetinn TTT, Article _NA-2312 af nto_a in-part "T3nrts _ appurtenances, and-piping r The_ code nameplate for_sponis 1 CER 76 sA 4s 1 1 _..suhaa.semblias_shall be marketbvith a nameplate. " It la indetarminnta wha +hav and 2-CBB-76-S635-1 1 are a.ttached to the non-code __ veld protection cover-this is permis_s_ible under the code. d Procurement Supervisor to obtain M. T. Certification for welds attaching collars to pipe s ALQCK_20 C0J1TINUED Rev. 6. Paragraph 7.2.2 / h yg62e M pf g. d y .? '-;4-7ff Item 1: .by__Spe.ci f.icati_on 7220-M-204 Procurement Super _ visor is to obtain documentation from the i ? Spect-assemblies to pipe spools 1CBB-76-5635-1-1 & 2CBB-76-S635-1-1 as requir,ed by P.O. 7220 Item 2: j fication 7220-11-201 Rev. 6 para. 9.1. /4 j3g/Mf&$ ,.?t y g 7220-!!-201 j n accordance with the requirements of specification Bechtel field is to identify pipe spool j Item 3: / h g [ d ; [ N f /_,g-b. R ?. 4 9/I Since the pipe spools are painted both inside and outside,the field suggests that the dess f 3 6.6.7. Rev, 6 para # Engineering is requested to evaluate this and revise specification requirements if necessary. Item 4: I Sent be deleted. Continued on Page 4 Gc-G ie White Copy - Othenator t os s e-3 Co y PQAE Goldenrod Copy _ OC

~ f~ gy[& y l 9,* NONCONFORMANCE L, JRT (CONT'D) i nar 4 d io. ca *e. 4l 4 " '.BLOGIL20__(ccntinueh)_ .LtemJ: Procuremen.tJupery_isor is to obtain a corrected namep_1_ ate from the vendor for_ spool #1-CBB-76-S635-1-1. Installation of same must be witnessed by_the manufacturers code inspection agency. See attached letter frcm NABC0 to Grinnell dated 5/20/76. rhqfffwM(d/hf--g gg Item 6: The field requests that the Project Engineer review the location of the namep_la.tes for acceptability If the present location _(on the weld protector cover assembly) is not acceptable, the field suggests the nameplates b3 tack welded to steel bands which would be installed around the p_fpe_s_ pool. This method of attachment would eli-minate the necessity of repainting which would be required if the nameplate was welded directly to the pipe. b 8es.e M Y /. M,f} A j //4YzkNb E-:'-&Zf _Pbse_ note _that_your_resolutio/n_may_ require a revision __to_ vendor _ print _2220-r4-104A-1221.]3r_ nameplate _ location. / .' e i l 5 l t o o t:-2 White Copy' - Orlainator. Cenery Copy - Field Engineer Pink Copy - PQAE Goldenrod Copy - QC t; ~ e-

WVJAMDG995dlTAWlflMIT.MMWlJMM C3S\\ l m As r;r}uired lay the Pr: visions of tlic A91E C:de IIulm ( -~k(. 1, ('s) StanufacturcJ by NATfOHAt. AN N E A t. I H G -COX COMPANY,.- WASHfNGTON,.PA (riame and JJeen s et stani tacturer of part) , (b) &lanufactured fot lTT GRINNELL ] N D U S T R 1 A t. PIPING INC.. KE R N E R S V I L t. E. N.C. s (Navne an:t address of Laufactu:er of completed nuclear cornponent)

2. Identification-Manufacturer's Serial No. of Pan bb!I7 NM Bd. No.

~ (a) Constructed AccordiU to Dra~ing No.NG1251 IEREV.lora ing Prepared by NATL. ANNEALING 80X CO (b) Description of Part Inspected PiPiNc SuoASSEnaLv' MARK' k2-IC83-7b (c) Applicable AS\\1ECode:SectionIII, Edition 1971, Addendadate S73 , Case N'o. Cl.Ess 2 ~

3. Remarkst-50"O.D.x 2"TK. Cf.!!,LAa (SA-515 Ga.70.} WELDED To 'A155 KC70 Ct.1_

S (L*s-t description of servac'e for which cornponent was designed) PIPE [NAaCO S/N %37). STRESS RELIEVED. AND hi. T. INSPECTED. ONE END O l* PIPE' MACHINE UEVEl.ED. NON-CODE VE t. D PROTECTION COVER INSTALLED AT DEVELED END. ITT GRINNELL P.O. KER-1258-M SU P P.#1. N BCO ASSY hems to the a. les of construction of the AS\\tE Code Section III.We cealty thatthe statements made in this report a ~ (The applicata e Design Specification and Stress Report are not the responsibility of the part Manufacturer. An appurteasnee ILirnufacturer is cc.yonali,ie for furnishing a separate Design Specification and Stress Report if the appurtensnce is nc included in the component Design Specification and Stress Report.) D;te 19 SignedNA TL. AN N E A L I NG box Coay e_#.De / M (atanufacturer) g,9,gypg ,fpROJECT EncR. Cartificate of Authorization Expires OC T - 30, 1976 Certificate of Authorirai;on.*..N-7Oh CEllTIFICATION OF DESIGN Fult APPUliTENANCE (den n;.;.licable) Design information on file at [ Stress analysis report on file at '#. - (T ~' . N :...?.: Design specifications certified by Prof. En;:. St a t e Res.No., Stress analysis' report certified by ?!' Prof. En.. "r are - R eg. No. ^ CEliTIFICATE OF Sil0P INSPECTION j i. 1, the undersigned, holding a valid commission issued by the Nerional 13c2r3 of 11oi!er rf Pr** sure Ves.el Inspe%- e and/or the State or Province of P.I.utt.s y Lv A N f A and employed by WLII 9iW--- S I M b I t !~.U_ttslLZd us,to of dfG T F O R_D., C.O.tl y.Ef._T_!_C lf_T hwe inspected the blanufactuter's Partial Dat.s lleport on /N 19 M,.a"* t f

3"* ""** "' "I d*
rrib 1 in thi, and s c "'%

and belief the Manufacturce has constructed this,(brt'in5ccordance with the AWI M ' " " W e si af r.y 1 nowled' e Dy sigb.ing this certificate, neither the In spector nor his empluyer makes *"y * "' " ' ** l * *8 ',~ 'Ii*d. e i.nc,.,n. Ing abe part described in this Manufacturer's Partial Data Report. l'urch e rca.". " " " " shall be liable in any manner for any personal injury or property dama,e.c or a I..* * "! * . V " "* * ** I h e ing iny,.,

; 8 ' *
or cin...co,.,g wath this anspection.

g Date. It) y . 58. b g, p.~..o. r 4 Coinmission s !aspecto e Ngn ture ,,,,,._.,...."..r.-...

Enoplemental sterets in feb of lists. sk.sches or drawiys enay be u -<t proviJ-d (1) a 6 8

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y 'T% g J< ....sw.......<. ,',h r ',i. g. A J(J / 7 mwetc.. coneo-aars Q7 mucesa n.e.. r .-.....c..... STEEL PLATE FABRICATING SPECIALISTS M-A

"[v[.'.Y.'.E'[c*r'r's's

'wAswiNcTON, PE NN SYL.VA NI A 95301

TEL.EPHONE 4 s2 22 5.t>OOO /,e g

.ss.,ac vesset. w ator m.ars MAY 20, 1976 ITT GR I N'4 E L L IMDUSTRIAL PIPING, INC. P. O. Box c56 '., "..E..~.' 'm ~ . T.,"., '. ~ Oto HlcawAv 421 ' 27284 : . ; N J.,, y,~ ~ KCanEasvlLLE, MoxTn CAnottu. .. -: s ATTCr4T t on : Ma. D. FonnisAxl .v, RErEnInCE:. ITT P.O. KER-1253-M suPr.#1 .n ".., ?,. ;. ' ""'.l ;~ . -,, ?.,...'. ...' t4ABCO; S.O.. C15,01 -7 ' . n,. .. a u DECwrEL P.O.: 722O41-104A - - ' ' ' BECHTIL Lt APRI1. 29, 197b(NCR kIk) W3'M a ' J *- GENTLEMEN: .r:- PLEAsE riNo Encl.osto TunEE(3) COPIES:or u.T. CCnrtrleAytons roR ooraWg. AssEnotits runutsHEn on AnoVE PURCHASE ORDEn (NABCO SEn 5348)- Tnis is luTEnoED To CLEAa up pan.1) or NCR $414.Nos.5847 AND ALso ENCLOSED tine THREE(3) COPIES CACn or GEi.o INSPECTION (WELD. PnOTECTjoH) COYER TO PIPE FILLET VELOS FOR UNITO l AHD 2 RIConos FoR It:Est OIC o!!O S S MO'1 TM! 3P C': l!*I C MEAT MUMDEns OT SfEL TIE !!!To PREYl0USLY SEur VELD ROD REPORTS. THis Is in nIsPonsE To PAR.2) or NCR 8UIN. Pans.3) Ano 4) or NCR #414 PEnTAlns To InroRMATIon noT inctuoE ITT P.O. To ipSCO. IT sHoulo oE noTEo TilAT aoth AssEMatlIs vEnE Pol 37 NARXED VITn PURClAsE ORDEC SPECIFIED HARKING As DELI!IEATED OUR APPROYED DRAVirls (NG3251-4 REv.1). No DEsstCAnis VERE ru2MISHED 04 CR E*/Z n C oms IDERED. pan.Q oF NCR #414 Covens NABCO i AMEPLATE ERROR OM UNIT l (SE3, No.5b47)BECHTEL)THISDATEAs Discussto DETVEtn Ma J. R. EnAnTz(NAsCo) Aan Ma. M.O. LENHON ( , NABCO PROPOSE 3 FURNISHING A HEV AHD Q 2 CORRICT HAMEPLATC TO SECT!TEL Fon FIELD nEPLACEMENT DY BEC Sucu R E P L A C E M E li T SHALL DE SUBJECT TO VITNEssIHC DY A REPRE OUR CODE IMSPECTION AGEllCY (HARTFonD STEAM BolLER). GECHTII. To E t :%.' V

~ LT Al 3 'C b, . ~ .m.-. I ITT GRlumELL INDUSTRIAL PIPil!G, lHC. MAv 20, 19'l6 J; 3 n-Pact TVo(2) i i 1 ~ ' - - -

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.,3 ,, 3. _._ .~~~"~ t DATE 07 t2 AM E P l. AT E ADVISE NABCO (Ma. J. R. FnAnTz) or PaoPOSED, ARRAu3ENENTS VITH AND VE SHALL MAKE T!!E NECESSARY WE ARE S E N D i n G 'T H E - -- ~ REPLACCHENT To VITNESs Tass NAMEPLATE TnAusrE2. NAMEPLA M.O. HARTroRD ACTUAL REPLACEMENT s './. ; ,,I,, l') 1. - c- ) ~ ~ ~ - ' - " - -. f* LEUNON. - ~ ~ AS THE MON =C' ODE PAR. 6) DEALS vl'TH toCATloH or THE NAHEPLATE. i A PA37 OF THE D AT A REPORT.VE VELD PROTECTIOM COVER iS INCLUDED AS SEE HO IUCONSISTANCT l ti THE SELECTED AND APPROVE IT VOULD APPCAR THAT ONCE THE VELD COVER 13 REMOVED IS MADE TO SUBJECT ASSEMBLT, THE ASSENDLY ITSELF VILL DEC0HE RA OT A LARGER Pl?!NG ASSEHDLY VITH A TOTALLY HEV !!AMCP

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SHEET. AND ATTACHMENTS VILL SPEEDILY. WE HOPE T11AT Tile ABCVE REMARKS 'R Skik. WE VILL AVAIT, TOUR NOTICC CF RESOLVE ALL ITE* llAMEPLATE C llA u t <.4 TO COMPLETE ALL ACTION. VERY TRULY YCURS, NATIONAL ' ANNEALING BOX COMPANY s ,)st)- ; y,c f, Pa o a E C T EN a i n E Ea ' --- --- .. f2'- C. D. CTP , g' - -~. - - - ~ .-i [ .4 CDC/nHa MY33 EuCLosuaCS ITT CC: Ma. BaUCE PaittlPS ntPLACENEnT nAnEPLT. Ma. M. O. LEnnon - DECHTEL (V/EnctS. AND 3 COPICS OF ATTACHMTS.) 1 COPY EA. or ATTACHnTS. ' Ma. G. C. LITnEn - DECHTEL (w/EncLS. =- M V C p ,N ,s.

IN A D3 C D .._ms ...~. s CERTIF! CAT!ON OF !N$PECTION A'ND TEST NASCO S.O. C-1501. DRAWING NO. _ t:G 3251-4 Rev. I CUSTONIR _l TT Gni nn tL L Ino. Piennc P. O. NO... KER 1259M I TEr.) PIPr Assenatics"l.D/O.D. Lonc SEAN & COL L A R To PIPE PROCEDURE NO._ MT 73-1 REV. NO. _1 (8/27/7 0 PARTICLES: _ MAcNAFLUX COLOR _ YELLog WR DRY _ X' (H A tJ UFA CT U RE R ) WE HEREDY CERTirY THAT Til E IT Elis O M YOdR PUR MAcnETIC PA R T I C L E l t:S P E C T E D A t4 D CoHPLIES TO TH SECT:on _1II CtAss 2 ___ or THE A.S.M. E. Clio E. hf? .3--$ e. Li NASCO Q.C. SNT LEvEt oaTE a E g e h.g w C g- )

a ~ GE ntmL f R A 4 C. /M wA HINGTON. PA. HELD INSPECTION I new. T

/ n /7 ~3 i RECORD P.O.5J6f?-)"

t r u:= 3/29/~il " ~ n ty. two.o o~ I i Component Pipe As.see;i?. < v unie No. I Held Description b M/:' 1o fiPE Seq. No. /Y '$h i Date Started 3 -f- / % l Date Completed '3 7 (, Base Matl. Type' ' SA S / 5' ' 6/'. #/o Supplier' U S.f frWL. f* Item ^t Heat No. 7 <! A f,'2 C 'O 4'G 2 7 V l Type' A y;? -sq r G p.13 Supplier 1 ur ei); .fr ego g Item' _/v -/ s./ L Heat No. / T p 17 - p 2 Filler Matl. Size N2 'f/ ~ Type ' 6. *7 o / T ~ ~ l 3 Meat 4 '/ 9 b;K Q 9 fl . Supplier C.Mr 7 p,.3 Size 3/,6 "c/ Type. e.yo/f f Heat # (., e/o 9'(,5 Supplier /* aj=,,,rjgo,J ~ Flur. 4 14 Batch E N A. Purge f/'/4 Flow Prior to Weld /J $ Flow during weld y fr " l. P - 4 ~ I shielding - ' JJ f+ ' Flow ' ' /d /t- .. ~ 4.,., I Dates / Shifts 5-

h 2

../..- .an l ne1 der /Stam.o- -)'.0d By Weld Procedure-

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,: ~. Fillar Matl.Chd. l9b' E*' M.. e. ;d. ar .c.-.QP.;;.y C. .s NABCO Init. i e N - 4 '.p.4, '?.,s.i. hic! S l Weld Mach. No. .d.:2-J! ~c.

. a.2;,...:. - l ':k ~.-7s ChO s; DATE S jju p

,i. ' ' {Y. RcnA axs :. g l .,n . *g.. .. n. l .y ' Note: For heat treatment of weldment when applicable see heat-charts. For,all U.D.T. test see component travellers. - l Items which are not applicable shall be marked "N'.A." y. i 'c

Indicates change in record to be noted under remarks column.-

t i I ..,... \\

*fts.

i Final Acceotance ^' NABCO h iN' 9 3,.'..l. h l 5 V~- J Customar ikk,J ' s j Weld Record Map No. .\\ ~ ~ ..wa rrm.om. u.. -, cn .s . r......... -

1 l WELD INSPECTION 1 g/ > 1 n a j RECORD P. O. i l(ty' -j^ .n cv. r ru o. 3729771

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j p,ce. \\ n,,, o, Component Pree A.uesisi v unit no. k Wald Description 0.122' 'fr;~ *)D)PC Seg No. _ M/ - l//$ - I, Date Started,3 '8-7 (,' Date. Completed 8 -;f ~- 7 ( i Base Matl. Type' 1Sg :f/f~ '6l(,J0 Supplier _ U f.) C.o' - \\ Item'_~1 Heat Mo. _y<)/? G, a.., - ) if (, F 7g T y p e' /1 9 1 2 5 <) r f x 1] Supplier j, o ye,s r fi g= c .,i I tem 1/.c/. j r. / (., ~ Heat No. _ / 3 9 2 7 -J G Filler Matl. Size' f # pf ' Type _ c-7o/7 - Heat i_ 'l 9 t,N '2 ' El . Supplier ) Csi fer20,) r Size J'//t 84 Type _ E-7ofx Meat # (.tl o 9 L $ Supplier Cr/c=,n r)c ns) Flux A/ /). Batch V- ,J 4 Purge A c. Flow Prior to Ueld N ft L Flow during weld .x//t \\ Shic1 ding _ /JV Flou _ JVff~ Dates / Shifts 3'" '_I _'=.t /r, Welder /Stamo-M /4x 2 ' d.<d ~ l Weld Procedure ~ h,..' ? 1 f.g g 7 g Parameters Ckd... g,// I, 6%..) ,.. ~ s Pre-Heat Temp.A)* { () =. m ". i,.*i..(..y + .(.rr.ji.'y.;- .9 i 8 InterpassTek8f* ggg.

3. M..... W p.$.d,i.d

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/ / a r.c,4w- ~ v - ~ ; /S o t ) e NONCONFORMANCE h EPORT (CONT'D) o r.' ... ac = ao. I.'/_.Y__ ..cac ?%;he - %d kAs sDE-L-/ f Rc241-X-K61s* i-/ !aw E >A /.> / v\\ ANCYhs Y O hl YC-:'_ si b ? , ;f scara.u&c u naa gin / E!4x //. ~ .E W A-2~-- li Mr L M 6' = && M :%vnd_%Jup(-)Lnnal mkADc % ken. matte 1-/ L be Y. LbAm e d -D t-7g-S/f N 07 -f/Qg[ gh A'b O 6TSWR J / Q .n WA 5).W.N'o$tOs/ba-s._,An /*/d/Edl U/F,(bl2L p 7'- Wyw.~ Lch t, /)..I (, 'aa1% - - ~ ~ /) 1 i 3- ,r i r s - i f..M- &s h k J A 'h d' LbMbb td Ab<%fdry qw_' _ e inn b Contrary _to the above statement, installation requiras weldin_g. Permissiontoweld_p_i.pe)p_obl2CBB-76-S635-1-1 to the_pr_ijnar ohield liner plate is granted. Restrictions prohibiting embedment of sp_ools remains in effect. ~ PFEs M a= J e. _iL.9 '7/- a / \\ ppqceg.' AJ - .A / -7 'i" /h ,/ ) 0A _ W/ cuhwA.QA-A~ W9l?h n AI Mn% l AeE 7/ h ( l s ess a White Copy - Origistor ?:'Co ?' ~ I$n' **'*"' Goldenrod Copy - QC
l I, the undersigned, holding a valid Co=::liscion issued by the IIational Board of Boiler and Pressure Vessel,T.qspectors and/ortheStateorProvinceof (b.'e L t,,n a 4 V e e s. and c:aployed by Haehd Sh Bo mf4. ise,wehb c t Tu%% de,, have inspected the reworking by changing the coded data tags described below. By signing this docu=ent, neither the Inspector nor his E=ployer make any warranty expressed or implied concerning the rework described in this document'. Further= ore, neither the Inspector nor his Employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection. Change 1BRC-124-S616-6-4 to 1HBC-12h-S616-6-4 NCR 4.5 3 and change to code data tags on spool pieces 1CBB76-S635-1-1 and 2CB376-S635-1-1 IICR hlb. 9l ~ Date_ hun Ak1 19 7(, .d ~ //l 8 </!d, Commissions _ A) 8 77/'7 WC 4/3/ (( ~ Inspector (IIational Bdard, State, Province,andITo.) hi s t; Y N i %9l ub.
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~~ f: NONCOh':ORMANCE REPORT I. t_ t;6 WIN 3fPM T N J
p. PROJECT NO.
l ' ~ ' z "T*}"" 7220-M-616 l2 7220 8 2. R E PO R T E D B Y. Or
gREV, 3
{DATE __ cuban _stcru pemp_ool3.iTu= OcscR.PTio' Shod Fabricated h d/4 1 vCA>-7s --~ SITtON CONCURRE NC E 25.De5PO / ' ' " * ' c a a ~' " 1'u'@ "o = '- _ g g.c y ~,,/ r'aa'cc -2_' va _s_ee Block 19 j A
a. se nsa L Nume.cR l H BC-133-S616-7-7

s. sTnRTuP sysitu MO.
N/A i s McPtaccur,.T P4R T O.
s. PuncNa se ORocR NO.
/. /A ' n a v. .....cv...w..=...
==.. 7220-M-104Ac es.Oc resto rNsPacTeON PLAN eeO. i trOaT rc3Owf,0N N/A so. RsPtacsurNT saReaL NO. .....,a...... N/A g J/j g _A,,k( Lh f.. 7h (/- ITT Grinnell, Kerner ville, NC p*1" "** "tg,w,;;.,,317.5 g.- .. (,) 1. g ( ..4N. e m, ,,..Ou c.
~'
t 3. RdUTINO GNSTRUC TIONS2 ,,, ", a NO Supplier Q ROUTE TO FIELD ENGINEERING
19. NONCONPORMfMO Cs)NDtT80Ni ROUTE TO M AT ERIAL SUPE RVISOR s
Sp_ecification 7220-M-201, referenced by PC 7220-M-104AC, states in part (Para "The anllor chn11 netnblish n nd_Inalntain n ny21em inr the enntrD1 nf q raph 9.1) __syhich willassurn that n11 materialn incinclino purchased and uality_during fabricntion nnd_shipning _ Thia _.sy_al.enLahalLbcmgamiacsLin_sych.unanner_that iLwil,Lbe_pp_uible to r __ finished snool to its fabrication history. " _ Contrary to the above. the data furnished with nine suocl lHBC-133-S616-7-7 (PO 7210 M 104AC W,. i.,.,,, m ..../* 2W. Q FsELO DesPO 9sTION Or'c'o arcoaaraparioa/aOuTs TO PRO,ccr cNG NecR NO e .M 51,
P..to oisPOs T.ON ResutTs.
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23. ENG4 NEE RING OtSPOstTION 2-n-W

23. ENGINEERtNG DeSPOSeTION fqESULTS:

24. IS DCSION CHANdK REQul84ED C NO O vr... =4Yv4cNro.
'......,e fg j'[.-(( M R A WING sq t y. DCN } i.... I M I [ ( Pe c. R E V. Aco-teess s White Copy - Originater essaa Canary Copy - Fleid Engineer Pink Copy - POAE Goldenrod Copy - OC
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3, /~/*'h-,.Y~'-5$ ~ . ~ ,r u NONCONFORMANCE HEPORT ']'*' * / IL p o*MEo e 433
-osamiNc./msa m e.
SpcC. i RC W..
7. PRoJE CT No.
/f?()EYI,byIl'1il4hC// 76 l oA]E
25. OfsroseTeoM CONCURRENCE
_12. 2.0__M,.2 0.1 $6 7220 Q ~ "'"" j. " *l; j','[} u o sCR... ...... m C.,o M y.47 7.y.e. ,,...t..co., i c. o... /.~. N g7.Y,i3.,A, b '.N_J8-/6 ~P_ipsac_S.o01NhuerR QC_JIold Area
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s. ruRCu ast oRoE R No.
L 9 9. oC FtELo GNsPECTaoN PtAN No. 9 6. REPL A CE ME N T sE RI A L No. I.8 [.y g,,*, ') *[. * (,,3 b/ g.e .Me104AG Til/ll-lJO,8.7 NLA 37",,,'M",,",,,",C M. (. d,,,'_'cdhL
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. <q2;p CooE TTT Grinnell,. I<nvna reiville -.N C- ,g,,, "r= 0 No $ 8. ROUTING INsTRUCTIONss S3pplier route To FIELo ENG4Pm1ERfMG O aou's 'a " a 't a'a' 5uPr a viso 0 9. NONCONFORMING CoNotT sons Specific.ation_127<Q-M-2M,_ Rey,_6,_P_ar_a._6. 2. 2 states in pa_rt: "All materials shall be marked with the information required _by_t.he_applic_able manufacturinc specifications and the Nuclear Power P_lant_Com p on en ts_C_od e,_P_a_ r_g gr apA_N_B_.2. 1 50. Certification of materials by the manufacturers in accordance _ ith the Nuclear Power Plant Components. Code, Paragraph NB-2130 is required. " Contrary to the above w pipe spool 1HBC-124-S616 6-4 was delivered to the jobsite with the code dataplate marked 1HRC-124-S616-6-4. (Sc.c. attached rubbing). Continued on pane 2 cf<.eto o,scos.r oN - or,rto R=Cou cMo.rioN,Roure vo,Ro,cCr cMo NeeR.No ......to o.sros.r.oN e sours, ffaterial Supervisor to contact ITT Grinnell and obtain written frHN.Ndien[J[' A ,4h..'. ', W 'A M '( / -!f(",".. '.'.'.. ',., /.I / for chanoino snool mark number on code data plate.=' a"r rge "" !TT ""ncl! author ,'.O.),' ' '.' ~...,7'.W._ i.ci_LueeE4C _t^ "iincarc :tacr" Of Od tL0 n1010 -?t thC fM,,d t.c. Field wi11 ~ " './~fa.,.g,f: -'6,._f M / w egd ~ .~ ge Y ~ chance-code data-plate-spo after receivino the above gk.pgybe from_.lllRC-124,S6166-4_to_IllBC -.124-S616 6.-L '1N'eUU - / $s i,. m /,_. 7.'..' -) s ~ y. 9ff 4-28 2(, s/;71 / $- % %*. :?/-7f f t gr .as
. c NG.N r e R.NG uns,coseisoM dV Block _2Q_ Continued DJLbg 2 g,g //ep-'.,r pGy.7g, g-g.jp.3 (s.rnGNiicdeNo oispositioN Resucyse en 06(,M'y NNG v
as. es otsIGN CN ANGE REoUIRED ONo
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wI U 1 ITTGrinnell ~ ~ - IndustrialP&ing, inc. P. O. Box 566 \\ Kernersville. N. C. 27284 (919) - 993-4831 August 13, 197G Bechtel Power Corporation P. O. Box 2167 Midland, Michigan 48640 Attention: Mr. M. M. Lennan
Subject:
Midland 1 & 2 P.O. 7220-M-104A-AC & 104B-1 \\ Shop Fabrication Gentlemen: 13, 1976, Confirming 'our telephone conversation of August you are hereby authorized to make the following change to the code plate on our fabricated piece with reigster number MP-69-92. ,- s ( ) x,_./ Piece mark 1-HBC-124-S616-6-4 on the code stamp was inadvertently stamped as "HRC" instead of "HBC". ice with our conversation, Bechtel field is 'In accord The hereby autnorized to change the "R" to a "B". in that they sketch and code data reports are correct read "HBC" Very truly yours, ~ 9
NN D. C. Formisani Program Manager
( DCF/vs 6 r cc: E. Johnson J. Skander i e 7-t u Executive Of fices/Kernersville, North Carolina
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~,\\ v e I, the undersi6ned, holding a v:.lii Co=cission issued by t a the National Board of Boiler and pres,sure Vessel gspectors and/or the State or Province of fa, e l b, n o 4 l'eds, ?>cn.e#. i Ae,whwh r3 r To.,m% s,, and employed by Ha,%.ed Sh% have inspected the reworking by changing the coded data tags described below. By signing this document, neither the Inspector nor his Employer make any warranty expressed or i= plied concerning the rework described in this document. Further= ore, neither the Inspector nor his Employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection. Change 1HRC-124-S616-6-4 to 1HBC-12h-S616-6'-4 NCR 4.5 3-and change to code data tags on spool pieces 1CBB76-S635-1-1 and 2CBB76-S635-1-1 A NCR h1h. U 1 Date h un dFfy 19, f Pea. M4 8 / Co:sissions _ A) 8 'J 7/9 WC.Sl/[./ [( Inspector (National Bohrd, State, ' Province,andNo.) xs n v' h i k 4
p NONCONFORMANCE REPORT ' * * *4 4 2 '@ A% wcF L r,I 7d-}'i e~C. i L E v.
7. rnOsEc7 NO.
O> 4 , d6hd,t- !'&/59//, 3 2. n c rOnTEo my oATE 2s. ossrOslTION CONCURRENCE 722 0-M-12 9A i2 7220 9" ' " ' ' y
a. eTEu oE scaseTiON N ll, b.gQ*!&, i

e. sTEu loc Ai SON s vs.Lio ATEo a oATE Va1ye_s QC Hold Area
-71 i' '. V / b N k'.' b _., d./ ?. 1 L 4.SEneALNumeEn
s. sT A=Tur sysTEu NO.
% s. nErLacEuENr rant NO. { mEv. y .. <.,. c.. t. i... u a /.* *. /
s. PUncNpst OnoEn NO.__Sc c g.__2,3., R _4 _of 4 N/A N/J l
, 9....... v so. Oc rsEto inseEcTsON PLAN No. s e. nErL AcEuEN r SERIAL NO. j gg g A. j j ? - /', -W, _12.2 0. Ac ToRiLOc A v.- M -12.9 A__.AC IRIR _1x00-1_12 N/A L.....#g*l,""'j' 4 P. /~ *!, "1.~*" g3'{g ..CONr Pittsburgh, PA " ^ '" ' E " 5 "5 o _ Ker.otest Manufacturing _Qorp. .a... o NO QR HUT E T O F 0,E L,D E N G IN E E n t N G S.ppplier .v E u s o. ROUf tNO INST M UCTIONs: ROUTE TO M AT ERI AI. SUPERVISOR .<a ... NONcON rO uiNG c
"' "' Sp_ccification 7220-M-129A. Rev. 2, Appendix A3, Instructions for preparing G-321-D, Para. 'G'. Item 20. states: "E_nter identification number (s) traceable to the unit (s) being released
c. g.
__ serial no.. heat no. of maior component, cable reel no., or other unique designator. " Contrary to the above, theM?.1J_is not_traceabin en tb following R3 v.,1v.cm San _pg4 3: R, 4 of 4-Nonconformance noted dur.ing-_ _ vnne:pt innpnntinn _ rO' numhr in indeternunate. ,// __lloid Tags _ applied. 20. Q F8 ELD DisPoseTeON OFIELO RECOMMENDATION / ROUTE TO PROJECT ENGINEERING
29. FIELD OfsPCstT40N REsULTs:
Route _this flCR to Procurement. Procurement Supervisor to obtain correct _.MMm>Al 0.:AM<Ti c41 documentation _. "0" number is determinant at time of valve installation, cbw%~ id,/lju-- T!:.V W./ - l'?? /'4 I-/d W.6 G l' Q */ Y $e k,, [D_ 7-1F '? /3 2 2. E NGIN E E R 8N G DIsPOst f EON 2 3. E.NGINEE NtNG DesPOs8760N REEULT s:
24. Is DEstGN CH AhG E MEQUtH ED O NO S %.7 " ~~" ** $gfWpL J_- A- ? c.
O vEs. sEE arvacNEo. DR AWING RE V* DCN ..--... h........ W.. SPEC. R E V. A D D. WnsteCopy - Orie*nero e cs~i 2 Canary Copy - Fleid Engineer pink Copy - POAE Goldenrod Copy - OC g g. e 4
m o. DISTRIBUTIO_N lP. O. NO. 7220-M-129A-AC I \\, jos so, 7220 ispec. no, X MRR NO. AEO - 15 21 DATE 6/8/76 -(/ h LVENDOR Kerote.st ManufAcluring Corp _ar_af.-ioJi RE F. DWG. i SHIPPED BY Veqd r o SHIPPtNG POINT Pittab_qrf,.u. SERVICE P/ t ITEM P40. QUANTITY
e. no nEcovto Page 1 of 3 CNETE DESCRNoN
_13.1 3 2" Globe valve ECC-YGS-R 6005 S.S. s/n TEC 1-1, 1-3. 1* 13.4 6 2" Globe valve ECC-YGB-RD 6005 S.S. s/n TEB 1-11. 1-4 l-6, 1-2, 1-5 i 13.6 2 2" Globe valve ECC-YGB-R 800# S.S. s/n TEC 1-4. 1-5 13.9 4 2" Globe valve ECC-YGB-RD 600# S.S. s/n TPB-19. TEB W 1-12,.1-13 27.1 4 2" Globe valve ECC-YGB--RD 600# S.S. s/n TEB 1-25. b-21._ 4 1-24 1-23 __..5 13 2" Globe ~ valve ECC-YGB 600# S.S. s/n TEC 1-16. 1-15. l-7 1-17 1-6, 1-11. 1-10, 1-14 1-8. 1-13. 1-12. 1-9. 1 __37-0 4 2" Globe valve ECC-YGB-R 600# S.S. s/n TEC 1-21. 1-19. 1-1-20 __ 37.1 2 2" Globe _valy_e ECC-Y_GB-R 610# S_. S_. sin ___.TEC 1-- 2_3_,__l-2 4___ SHOP INSPECTrON RELEASE REC'O QC RECORDS RECEIVED YESf l N R. ( ) NO ( ) N,0N CONFORMANCE ( ) YES ( l N R. ( ) NO TAG NO. l Ve2:CTiON PROCtsS d l U S O. C3uu tN ThN SimuCTION e IPaSPECTED HY Q((tlgp NMVED BY _ us/no E3c_ c4TE erf/OC care x s OttmaNo GLX a 15-224099 CA A K A _ W.8. NO. CAR NO. 6/4/76 50003 NA .~,o [ ,,,,,,,, ( X l j come, g J sue NO. ___5 6 7 0 0 (8 pages) P.. PARTI Al. X l COMPO TE ( ) OSO NO. N t f 3 >*n O Etava Ne ts itvLcCa fiO N Bechtel Power Ccrp., agents To.__.r Consumers Power Co. W CH40 t COUNTED DV - ISEt 47 78l O E l n rt.af? a rt / P i c h tw S REPORT sy CH40 9 COUNTED BY - Cvit th i r.h / L'1FT4 eX:s sv.?ea _ TMis atPORT of
LJCLIILGl {~ MATE'llA1. RECEIVING' REPORT - Q. C. _\\, l SPEC.NO. DISTRIBUTION P, 0. NO: 7220-M-129A-AC JOS NO. 7220 Y x MRR NO. AE0 - 1521 DATE 6/8/76 \\ '1 VENDOR Kerotest Manuiactc _:.; Corporation . REF. DWG. s _ SHIPPED BY Vendor SHIPPING POINT Pittsburf..._,Jf. SERVICE SEcEIv$ Page 2 of 3 c er Escarenon o. 10.1 5 2" Globe valve CCB-YGB-R 1500# S.S. st MC-ll-6, 11-2, 11-11, 11'5, 11-10 11.2 3 2" Globe valve CCC-YGB-R 1500# S.S. s/n MC-11-14, 11-7,* 11.5 JU 4-25 ) ~ 1 2" Globe valve CCC-YGB-R 1500# S.S. s/n MC-11-20 41 3 2 2" Globe valve ECB-YGB-R 600# S.S. s/n TEE l-21, 1-22 10.3 3. 2" Globe valve CCB-YGB-R 1500# S.S. s/n MC-11-21, 11-22, 11-24 i _. .1 2 2" Globe valve ECB-YGB-R 603# S.S. s/n MC 9-18, 6-1 12 3 1 2" Globe valve ECB-YGB-R 600# S.S. s/n TEE 1-9 41.1 3 2' Globe valve ECB-YGB-R 600#' S.S. s/n TEE 1-12, 1-11, 1- -41.6 25 3/4" Globe valve ECB-YGB-PR 600# S.S. s/n SXE 3-22. OW 72 22-11_3_22-15, 22-23, 22-10, 22-19, 22-1_2_3 22-6, 22-L ut2-3, 22 SHOP INSPECT!ON RELEASE REC'O QC RECORDS RECE1VED NON CCNFCRMANCE { } YES f l N.R.( ) NO l l YES ( ) N R. ( ) NO TAG NO. ( ) AN$itCTION PmOCEs3 4123. COMw EN T# tN S T RUCTION y PECTEDOY APPROVED BY Z MS/FLO ENG DATE PFE/DC DATE A b r ELavERiNo C 7 F.B. NO. ( ) CAR No. ^Yl3 WL3GH T CH ARG ES - PREPalO f ) COLLECT ( r/CMNG SLIP NO. PARTia L { } CowpLETE l ) Oso NO. til o* l-osuvEREo ro toCa rion _ - A Bechtel Power Corp., egents for Consumers Power Co. I cerr:> s cmTscr.
k-. MATERIAL RECEIVING RIPORT C \\ --m. .~. Q, C. X ' DISTRIBUTION , P. O. NO. 7220-M-129A-AC JOB NO. 7220 SPEC. NO. \\* MRR NO. AE0 - 1521 6 DATE 6/8/76 I . 's -m. ._vENDOa Kerotest Manu ?pctu. '_:. - Coroonation
REF. DWG.
SHIPPED BY Vendor SHIPPtNG POINr Pittabur e.,_,71,_ SERVICE P2 i 87" NO-ouANTITY
c. no.
RtetivtD Page 3 of 3 COMPLETE DESCRIPTION 41.6 22-18, 22-25, 22-21, 22-22. 12-13. 29-?_ ??-n; 99 iu, ??-?u-22-16, 22-4, 22-7, 22-17 e
~ ~
4 e m i e e s SttOP INSPECTION RELEASE REC'D QC RECOROS RECE!VED YES f ) N.R ( ) NO ( l YES ( ) N.R.( ) NO TAG NO. ( ) NON CONFORMANCE l IN'PICTION PmOCESS U S ; D. COMutN T/las ST RUCTION 5: = s INSPICTED Uf APPROVED BY 2 MS/FLD ENG DATE PFEA3C DATE Oy .ts r tuVERING b IAEA'f9 F.B. NO. CAR NO. I N W EIG H T CHanGas patprio ( ) COLLECT ( ) caCMiNG (LIP NO. A PARTIAL l ) COwPLETE { l 050 NO. O DELivgnto To ' LOCATION _- _- Bechtel Power Corp., agents for Consumers Power Co. CHx0 s COusnDoy m m~ m
NONCONFOR$ LANCE i1EPOR f
z. oaaweno<,aar uo.
inev.
1. cnosecr uo.
449 _ spec. 7ppo-11-poo , conrao oy 'on a
s. sic = orsc=ier on 3
_...l220 II ns. o.sroser.oa concunamace d,. f8 ~1*"/j ""'" l"" " " l ~p rsu tocar.on Pipe Supports 3 if.a,auperso,%<.e., &>M >t ' !f,-2/-I [d.....dh[cy;p<O C20-74 QC Hold i oave .. sc =ia c a v=.a. .. ra n rue s tsrs= =o. _See EleclL10 ...,n ers.acc uco r,a n y no. j acy. ......~. 7 / en'
3. runcuase onoca no.
N/A l' N/A I, ... c r ca.o.useccreom etam uo. I _.7220-M-106AC Rev. 2 IR/R-1.00-124 is. =cetacrucar sr=.a6 =o. L.,. p..a3, -(//sh., la.y
e. co sin a cr oWTooca rron N/A 7 5... _.,6
!.,g ), s. ur O res er.sovace [.-vy' d g h,N "****~~# i inr' nay,gy,,1,,,37,ggren. Ohio
"y; f
5 S..tourtMG INSr RuCraoNS: .rc u O no Simplier RourE vo FlELo ENGINEER 8NG
19. NaNCoNF oRMING CONDartoN RourE ro MArEReak SUPERVISOR Purchn:1.e Order 7220-M-106AC. Rev. 2 Item A statec in vart:
__ detail t'o locate and identify each part."_ contain the name nn'd number of every nart "Parto lists reautred shall Contrary to the above, c ent pekinn lint nn the tractable docurDCnt.. the G-321-D for this shipment references the _on hanger 12-lGCB-2'i-Hlk. The nacKiDP' list dQes_ not* enree with the_ drawing cent with the shitment e a.. g risto oi.cosir *" Or'='o arco==raoarsoasa sura to eaoerce caGiancaiaG ';ont, pq 2 The material supervisor is to contact the vendor and request a correction to the a. c.c to o.s .n..... llange r e. <. 5-*ected packing list which indicates the applicable drawing revision numbers. d rawine,t. v [f,[g% by the veridc. ..1 .d ec R.f2)ggp ~ ,-zo-u, M M 1 ihtww
22. ENG9NEENING oISPostrioM thenc.

23. Es gsmggM8NG o#SPo$trtoM RESULv5:
e d& '
14. Es oESICH CHANC.c HEQua6.Eo Oao
' * " ' ' ' ' ' ' " " ^ ' ' " ' ^ ' '5' 5'" 0 res, see arracneo. U".'."..****** 2' oc '>ch**h' act h mi:- % /74 o. gnawsma /c i n e w. _ ocm - g;;._ i ) .......'.......k( E x"Is(,hb _ k Cw= S PC c, R E V. l. 9. E _ A oo. White Copy - Originetc>r Canae, copy - Fiesd Engineer ec-Ga a Pink Copy - PQ .r...AE )
f 9 4 4 o. n e n t i d e i l r p p e a d 2 r s Q_ r g a a g t 2 n oo n ,i i d
i. e m
p l n i,n g a p o
o.oC iA e
i H ,i h orpQ S 0 = 8 r 0 ,v e o g S y C yp D M poyd S o po E E /
c. c, C.n o,
) b (. i.d Z ainAl T / w c. IPC o N '1 O !<i C i T M 2 R f 0 O O P 4 1 E 1 4 R r H e E b Jk- .o C n 2 N N u A H_ E t n C s M r C i R e L O g 1 F n Q a 2 N O H 1 C N n o O i N t t c n e em ps p n i i h
r tp h
i t e i c w er tn g e 2 n s_ f r g. y u h'. e d R T de to 1 n O_ e 1 y c t e n k s R a n i m 1_ L_ n 5 r A. o M g 5 f n n y f_ i 0 o t-k 1 c s n r 6 n M.
n h
c 1 N .n ee i.
NONCONFORMANCE REPORT ,ul/ ~ '""'y 2 459
3. Ow awing /Pa nt No.
i n t V. T. PaoJECT No.
2. nt PoNT ro av lOpTE

25. saiseosif eoM CoNCUMMENCE Spec. 7220-M-201
!6 7220 //h,MM I 6'M '26- ^2'" '".**' r "" 2 ~)' 3.iTrM ossc=iPT oM .. TcM Location ~ ~ ^ ~ is 8 k,'y A Lio ate o,).' b_<._s U' 6 !'/-2 4V 8 b'?U,' > ~ '7.1 (% 26" x 18" nucenolets oATc P
a. ss R A NUMbEM oc Hold

e. ST A R TUP S V. TEM No.
Q 3s ME,PLACEME NT P%RT No.
R E V.
.ase...e.Se em.em n /
8 _1_5P/r & L_527 U/A [
s. PuncN Asu onoc= No.
~ bT/A f! e.v. s o. oc riaLD NsPecnoN Pi.A N No. a..... ..,Q/j,.,,,t,y [ /, W.7. b. ... ne ri. Ac M c NT sa ni Ai. No. , {;ht*** *Qg. %qy*g 7220-M-lOhA-AC IR/R-1.OO-127 N/A i *-
e. con T na cTo n/i.oc A fioN si.AsMe Q Tc3 iT.Souncs g,4,, g,,,
TT'r G g caos is. nouT.rinrgll,J<:;11ersv111 e. - No iT M O No s mniter NG iNSTnUcTioNs. gaouTz To rirbo rNGiNcaniNG O "o u r ' 'o " ^ a 'ai 5v"* "v'So " y s o. NoNcoNro = MING coNo T io n, (1) M/R 7220-M-10hA, Rev. 5. Para. 3 states in nart: "Forn G-321 Echall be used end submitted." hontrary to the above a Form G-321-D was not mlbnitted. (2) Spec. 7220-S c f Rev. 6. Parn. 6 3.1 se _ section_ b. _ _ctaten: "A metal Cao chall be nlaced over each openirne and sealed t o the Vino with at leact 9 p.crer of scaliDE tge." contrary to tbc above all cix 26" x 18" Sucenolets were not capped. Honconformance noted durinc receint insnection. 'Q' IIumber is h.192 da Up_ld tags _._npp.lle_d. c QF.E LD oiSPosifioN de QFsCLD RECOMMENDATION / route To PMoJECT ENGINEERING Re. P ELD D4SPos T6oM R ESULTS:
1. Route this NCR to Procurement. Procurement Supervisor to obtain correct s
documen ta tion. _ L v w h. 2. cw
. 4 ;

.g.73

2. Contrary to item #2 in Block 19, the referenced specification should be 7R20-M-201 Rev. 6 paracraph 6.6.1.b.
The intent of specification 7220-M-201 Rev. 6 paranraph 6.6.1.b is to maintain cleanliness of prefa'bricated (Cont'd)
22. ENGiNCERiNG oesPo$ifioM

23. E NG4 NEE R NG oiSPo$sTuoM RESULT &r

34. is atSiGM CH ANGC R EQU.R ED ONo
"c""^"'^'"'5" 5"'*"
" " " ~ ~ " 2' ac ac ^act O ve...cc arTacNeos n.e. ft ~
L'rw
b. /t -'IL, m
DRAWING M E V. DCN _f. .. ~.............. SPgt R E Y. A o o, ieeee i WMte Copy - Originator GcG32 Canery Copy - Feeld Eng!aeor Pink Copy - POAE Cotaanted Copy - OC m m.
s te l = o C ? - e 25 u h h c t yi v_[. 9 a h i t c e r c /- c. f on W t. n f a d i a r rM n a o a[ o h c 2 t c o n / l _ n P a a a n i j n n f V, d s_ t e /- i. 2 vl .v ak 3 h i e E i,wQC t_ d e i A fy /- s f f orPO m o n d n 3, e y_ y a y ,p e r r o , C / t. t p / c_ t l g f/ e na .oy4 p0 o C,o,a m c_ c C.. C. o c iok ld na n.ino f_ wCPC D_ et ) c c e T h em b. t r l f_ pg N d O C o oh e_t_ i W t ( TR s y_ w O ul A ed P c re E R _ e ur ne B_e v E n_ co C N ad O ptl 4 # A p e e e Rb M R rn F L l Ca c N n nh O cis t__ C t 9
c. d NO c cn e he N
t a c_.e or t pii 9 b. _t s d ao n np1 aip po 6 s h_ e 6 loth o iT h pv p e_d__ s a r ce g p nca i e a r plr a oo p o_ t c j s d 6 b g 'tn l_in .v ol r e C au R (_ hd ._ c 1 0_ d_ s 0 e 2 2 n l k_ e_ c H i c t t 0 o ar 2 l h a 2 9 B t p 7 a i f i
f - L, i NONCONFORMANCE REPORT 1. Project Name Job No. 19. 20. Itidland 4b3 Page l of 7220 No. 2. Unitts) 3. Drawing!sta.4 3 e Rev 4 Item Description 5. Item t.ocation 1&2 72aO-M-sl-3 lo k Scardipare casketr Q7_Ha.ld G. P.O. Or s, a4. 7 Serial No. 8 Replacement Part
9. Source

10. Contractor / Supplier gg, 7223-M51 Eo2125
'/ " -* M aEv N o-SupTilier Yuba Heat T:ansfer Coro.
11. In:pection Criteria
,R No. R-1.OO-115 s2 AsuE AuTNORizED i s. snETCN ATTACNEo
14. Discovered During

15. Equip Furnished By OowG OsPEC DoTNER N O.
INSPECTION PEQ:D "- 9
16. Nonconforming Condition:
O _v Es O..o DaEC:G OcoNsT O TEST Oct'ENT DeNG Or'o Spec. 7220-!!-51 (Q) Rev 4, Instructionn for Preparing G-321-D
24. Disposition Concurrence states in part:
"A copy of completed Forts G-321-D is to be included with the HEWORn R EJ E CT REPARR USE AS SS el, hardware. ship' ment and a copy sent,ceparate to the Pro.!eet Field Quality Control ^ bb g - e [A TEf .g.W Ennineer at the.iobsite." Contrary to the above, a G-321-D vas not received for U PROJECT FIELC4 EhlGINECR the above listed _gnaket_c. 'O' No. h.161 & h.17_1. / Hold tagc applied. 'y f ' ( *, W.A b [. - DATg CJCCT ENGENCE e J 7b Itema,n hold pendinn dispositian, EP' N '"" ^ AUT HORIZED INSPECTOR DATE
17. Reported By Date 14 V Date

25. Disnosition Results 0
gdated By-R ~ uf64 7 - 12 Min &&~ 7-8-7L
21. Routing G TO re ELO ENGINEERING Q TO OT HERS (SPECIF Yl V'/
(.sPtMAY c i us-Lbr
22. $ Field Engineering Disposition OFIELD ENGINEERING RECOMMENDED DISPOSITION TO PROJECT ENG0NEERING hstwwlc Kii%E.-- 8 d-7, 9
Rou te-to-Proettremen t-Su pe rvi s o r " ro cu reme n t-S upe rv i s o r--to-ob t a i n-compl e tec'-fo rrm- - -G -32kD-free-supp.lierM6' . y g.,, Por PJP'Gs3.2-Rev. J., Parnerer>h 3.2.4 this ncn is not i Wie'- eet nrteet t are sparcs and vi13..be kept in-s _'rnge for_._. --cov.eral years., f 5 P- /fy c .1 to l 6W P '*)E b--vfb $/5Y.ZW -B -hh - 4 s
23. Project Engineering Disposition./
r 2
OC Act:rptance
,_.. ;W: efw_ C r/-?f., QC E NGINEER DATE AUTHOR 82CD $NSPECTOR E
3 Q O re i l p / p ?t us 7 m $- o f r f ?- gr n L, 2,. o i r )' '.l[ e t a r t taE ri 7 oe 2 t n n e, n E c _ b ir id gl A m ieOC u OFPO e c ?' o s d y p r o t y C c yp poyd e oCpo r C o r y n r erCe ) t at ld D _ o l_N
i. aen b7$
e ei o c wCPG T - N n 0 c i O a C t ( b T o R __ O o P t E R tn E e C m e N e A r M-u c R o O r F P NO C .r N o O s N ivrepu S tnem d e ar su ic vo er R_ P do nt a_ R eC ull n i s - ti nh ot C e 2 t o 2 uo kRc e / o l B 2 as o e s
a?.d*k 0 NONCONFORMANCh! REPORT
1. Project Name Job No.
19. g 20. No. Page A of A flidland . 7220 2. uniim 3. D,..ing/Pe. nee 4. i e. Description \\js siem toc.i.onN Ee'diI b N e _ Aux uBldg. FSK-CA-87 (Cd 4 3" chann0:ss 6. P.o. Or Gree-?ftr 7. Serial No. ' 8. Replacement Part
9. Source

10. Contractor /Suppt.er F-3Oh Tlcl._3C See Rinck 1(;Ph1 REV N O.
Supplier Inlnnd Rycr00IL Inspection Criterlag[m[f.//giR 11. No.J l nn d o 2. AsME AUTHoneZED 13. sMETCH ATTACHED
14. 04sCovered During

15. Equip Fusneshed By Howa EseEC DoTHER ao..BK CA-R7(G)'
O 'v"E s "O"a o" O na G" CDaEC:c OCoas? O TEST _ OEuEaT Orao Er'o_
16. Nonconforming Condition:
24 Desposation Concurrence REWORM , R EJ E C T HEPAlH l USC As $s attached to 3" Channe_i_sa arJed C-3. C-6. C-7. & C-10. Contrary to the n_bove. __ / I __llelson_Studa_ Vere broken _off or__ mining in the following_Channgls; c-3 (9 misningl, I J2 t,fS_f c 6 (2_missingl,_C-7_(2 missing).. & c-10 (2 missinc) ' Q ' Mo.._L202 _. 'OJECT rIELD E N[ y Pt LR ale ,7 E N Gs N E f f t DAT __2____JTold tagg_ applied. ' Items on hold pending disposit'on. [.', ufria.< c:j / -. 3 ,P 3 JECT CoNsTR CU N G4 N E E N DATC sgj e AUTHOH0 ZED INSPECTOR DATE 17.lfAet"ld$ 0h6?9Ne 7bi 76 #4X!YDlhk 7.?t % tie Date 13Mafidated By Date 2b. D.sposition Results l
21. Routsa3g G To rsELD ENGINEER 0NG C WO,bTHERS ISPE 1 l
llc'l$ oat &vcl.S (Uc'/bYl ~
22. QField Engineering Disposition Or'E'o EnoiaEEaiao aEComuCaoCo oisroseTeoa To eaoaECT EnsaasEaiNo LY 80 0 AAW (Q/Th Nelson studs are to be added and rep 1r.ced as required to conform to gfyd #fp_ 9p/[
applicable drawing. $ g.jg_/gg), -// h.. $ 7-M -]4 4UWk-UM j- - &fR> <rC. w.n 7-2 s-7 & V g
23. Psoject Engineering Disposition m
'T>. DC Acgef tante} m _O 3 N /1?llb M H.
*/
QCCNG4NEER DATC AUTHORIZED BNsPECTOR TE M
l M i. NONCONFORMANCE HEPORT
W-.~f 1.
Project fJame Job No. 19. 20, 7 7 "'S' Midland Finnt 1 S. 2 7220 2. Unit (s) 3. Dr a wing /p.re.-+to y tail Raw 4 Item Dmiption 5. Hem t.ocason ., a v r, t a __J2 C W 8] 4) 8___ 7 a P.O. or Spv No. 7 Serial fJo. 8. Heptacement Part ' Main _-Stree.1..Pgnetrati_on_ Type II Combination Shop _ ___
9. Sou r ce. ', ', 'f,.
I'). Contractor /Suppleer gg, N/A R-Co-L '/"N/lt-U/A "O..ll/J1-Conctruction N/A_ arv
11. Intrwction Criteria
,n un _ (*.111_rp L ~ 12. Asus AuTHOntzED s3 SMETCn ATTACuco
14. Descovered During
' 15. f utuip runnished By INSPECTION HEQ:D ]ygg Qgg Cown Os-EC DoraEn no. - O vEs O"O DaEC:o OcOasr O Trsr OCo E-T OEa<a Cr'o
16. fJonconforming Condition:

24. D.ss osition Concurrence U _!c._C 336__(.QLBe_v_._7, _13_ach:3MJ Q)le't._3,_ dlJenti onno.
= REWOHn REJECT REP At R U$E As t$ ahou the_arldition.of 6 unset _plcAcc_.w3.dcsl_.Lo._wcts.tinr-r"> c ontJ.lMes. i he nqzzle. A i ]. ' tyr). f, 1sh _ y./d V'".6 Y nn'lJ'.VIDC0_pla.t t c. __ihe Cev_CtLCS.ets on the embed end of the nanetration, (end _u 3 cp, e9d:,. _. > 7 / / c u PR OJ E C T FI E LD E N C63 N E k st DATC opp.qsite thickenei liner _ltlate en d_qfe JJot being velded with full penetration e MITMt ._gj.,7e_ hcT EnannEERl.W x.ec.fr.'f hAbe% welds as onceifiedJy. the veld symbol. Vinual_ inspection indicaten the velds are PROJEAT CONsTH QC E['GINEEN approxi::.ntely 'dh" 1 hrotph the throat rather than the 1" reouired. "Q" Ho. 1.10]l DATE / AUTHONIZE D SNsPECTOR DATE 1 tr.q q r y-.n pg t, 3. ii. elep. rtert uy 'l *'Nlr*/lif lN r } llbh. f~h~
18. Validated Cy Date

25. Disposition Pesults unte
d . Y *
/
21. RIuting M TO F f t.LD LN GINES.H4N G C TO O T,HCHii ($PECIFY)
//
g IUr wn - ( r;t fi.;:u :'.7
! / 723Ori,id egineering Di>postiori O * "' ' C"*"' ruina neCommanoEo o ss Osis son iO PnOJECr EnmuCEwinu J c _ i)i n:J > _EC :'. j, .<,:v A drawing change has been requested in order tr., mke or co.glete the velds which y,j.,,g .f.mt' -Q &f,/I l ~ ~ i g i.td/I i d f.d4 e,b. l cither were not or cogli not_ be mde. The welds in cuantion vill be mde or reworke: /s.' tt t b in c.ecordr_nce uith tiie drauinc chancca gaa they are received. g, -t gjg.j,, /._. y f,,jg..h,
p..L,--
g ~. ? - % h _. e ~ kh-W I't% JW l R..' [CJost /) /~t(ld (a'c',.Q so,e's. 1";ssN*.s/7s:.J. !$**),,,. pg,' r a 23. Project Engineering Disposition e 26.7 QQ Accepta?g'eN. r irl1_y/t4l1L-Yitn QC ENGIN EE ft DA AU T H O RlZ E D INSPECTOff DA s -
a ,P __.m_.~.--..- NONCONFORMANCE REPORT (CONT'D) . __ _. =_2.o r 2._ . no a c a ~o.._. h71... ._.#_._...______,m- -Block - 22 Continued :..._ - ___-..-..._.. . _ Revised. Field Egineering Disposition --
- Cut.out Nonconfoming atiffnera,.. fit _and_ veld.to._draving_ design
__._.. _._. _ _ _requirements, e g__ g 4_ _ _ ~.-____.._.__:_.._. .__ gy_n;_.3._L)I,il __ //g'. i. wG u__ - _., x_ { ~ _ _ _ _ _ - - .. _ ~ __. _ _. _ _.,-- _ -. ~-. ~ ~ _... _... - _ _ - _. _ _., _ - _. -. .I t I l 1 ~ -- "'h6*"-.h'h 'em- .e.s.e ~. .,e.m.% - -~~-- --. ~ --- - -- -.._.... ~~- --._~-._.. -... _. ~ .m.__. _..w. .. ~....... _..-.-.. __.___,.u_.n..u.- .,.,_w.m=.m.. s et t e-2 ._.a=.___.. wNieCopy - De.ginato, Canary Copy - F 6e>3 Engirieer % Copy - POAE e Condemeed Copy - OC g
e6. i m t' q '....J. ..o..
i * *&
e / '.. _}., l q NONCONFORMANCE REPORT 1. Project Name Job No. 13. 20. Midland Units 1 5'2 7220 No. 478 p, ,, 1 -2 U m ds) 3. Drawino#%e-Ne Rev 4. Item Ger.ript un 5. Item Locatsnn ~ Aux. Bldg. 7220-C-281, C-274 3, 4 Reinforcing Steel Stirrups l Aux. Bldg. s
c. r.o. or spee w.
7. sena N <,. 8. napiacement Pari
9. source

10. contractor /suppiier m
C-231 N/A P/M _R/A nEv N/A NO. N/A__ Construction N/A
11. Inspection Cnteria
'dT s a. AsME AUTHoniz[D s s. suCTCH ATTACHED
14. Discovered During

15. Cquip Fu nished Cy
,g n o, INSPECTION n CQ:D GbwG OsPEC - OoT"En g O vEs GNO On EC:o UcONs f O TEST OCoiENT OENG O rto. g ' '" g" NO.
16. Nonconforming Condition:
gg
24. Dis sosition Concurrence nLwoux nEsscv ut pain usc as as 9" 0.C. in two 11 asters 0 Ke Line from Elev. 614' to Elev. 630.75'.
Contrary to s r_.. ^__ the above, #6 stirrupa on 12" centers were installed in these two pilasters in j' ] Q , u,,, ^ ~L0,ECT'ricia s5GYN{T g.,,.gg accordance with IX73. C-274, Rev. 4 & C-281, Rev. 3. The incorrect reinforcing steel gjp DATE stirrups in the tuo pilasters were embedded in concrete with the Kc line wall from PR J h.C T E N G ir4 E E R ,..g "Q" Liut No. 1.203. ")' '"S'"/'""'""*" Elev. 614' to Elev. 630.75' when concrete was placed on 2/12/76. o^T' ^"" " '"*""' " ^ Two Hold Ta!,,s Attached. ___.e Heimrted Cy Date
18. V stiJ.stede Oy
.s. D.ite
25. Disposition Results
/.f/,Y,lQTd'b,'h' ,') ~' Dk.,, hf g c. f b.k> O' .? lt1. R'o'uting K r0 t eELD CNG6HECnING ] T C, o HC HS (SPECtFY) / 22. O riera Engineerina Disposition G FIE LD E hG6 N CE fM NG n ECOMM EN DED Of 5POSBT80N TO PH OJE CT ENGIN EEHtNG P.oute to Pro;)cet Engineering for disposition. e' (l_ '- ( ~ l / ~ "f/ / D/: '-- ~ 23 Proje ct Engmeeting Di'. position i.atest NRC desi,n clarification regarding lengitudinal slot breaks in high energy piping f tesult.e_dJ n. el truination_of_ intermediate slo.t._ breaks in mnin_ steam _linn at._thc_pilaarers. In question thus drasticall_y_ reducing _the torsional fog _es for wil_ch # 8 s_tirnips 0 9" i nn = toted _abovo nna h* a4/ / 7ere reculg_d. Engise qtijig_has_cyalu at e d_ " a s_hnilt" _cond i c i nn ' he pilasters (buttresses) are structural:.y adequate. Engineering recommendt h"h* v t I found that ENGiN EEn "us ir"' The des ~ign evaluation uihst antiating "use9is" is contained _ip Voluine_ AUTHon42ED INSPECTOR l(c) Item 2-16 of auxiliary building calculations 'found in engineering filer i
x, M --y-V'[~^, ' '2 ")79 NONCONFORMANCE REPORT 3 3. R EPOR T ED I)Y /3 'QAT
25. DISPOSIT eO N C,Q NCUN R E NCE
/[.,-/'$.- [t. w !5 j "2/"f"""~ j " " " l "" IREV.
7. PROJECT NO.
74 a DR AwsNG/PART'NO. !O 07220 o 3 11-506 sh 1 c)j. [ ()gt/kyf.g g, ////[, / OATE. g* ggy g c[,'f / '. ','-F h 0). @ ALID AT ED sv
s. BTEM LOCATION

3. ITE M OEsCRIPTsoM SS HVAC SPOOL Combo. Shop
.avs 3 .e'ese.. 's.Le.emee.s 9 5, Rf PLACEMENT PART NO ' R E W. oncc-152-S-506-1-2 N/A
/ N/A V'

9. ST ARTUP SYSTEM NO.

a. SE RI AL NUMBER i
....P,s., -?1/.gCh(// (*p.[.', ' y,fG ).*,),. t e. REPLACCF EN T SE Rt4L NO y
1-20b-2-M506-1 Rev 0 N/A
( ]-[J["*{'"-*.*],'y --- g', 9 0. OC P SELD ts4SPECT aON PLAN NO.
5. PURCN ASE ORDER NO.
'L22.0-1J10bAC ~ ll.ASME VES
17. SOURCE
~ ~ ~ ' " ' ~ * * *
6. CONTR ACTORiLOC ATION O NO Supplier ITT Grinnell-Kornersville, N.C.
O aou'E 'o ~ ATra' A' 5uPEavisoa $ ROUTE TO FIE LD ENettN EERING 5 3. ROUTING INSTRUCTIONSi Closureweld#D(PipetoPlate) ~ 0 9. NONCON FO Rt ING CON OSTIO N A,B,0. Spool OHCC-152-S$06-1-2 was furnished with NDE documentation for veldt, t nnr nn nf' NDE.wns recnvana on Grinnell 'n Mquid. Penetrant Wn'ninnH nn nnpor unn nade,__but nn refnrnnnn See sheet # 2 of 2 for location of vold #D. Note: Operations Record Shect 2 of 2. (one hold tag applied). Discrepancy found during review of Q.C. verification documentation. 2 9. PIELD DISPOSITION R ESULTS: QF# ELD RECOMMEND ATION/ ROUTE TO PROJECT ENGINEERING QPIELD OtSPOSITlON 20 Route to Procurement Supervisor to obtain Grinnell's liquid penetrant extmination Finld shop fabrication May continue to the point of installatio i. repntt for_wnld #D. A
6. /dd'L y 6-/ A-76 T UAtu. /o N EWM 2 3. ENGINE ERING OfSPOStTeON nESULTS:
f 3 2. E NGINEE RONG OtSPOSIT 60N e " ~ ~ " *^***^" U ~ ". o....
24. IS DESIGN CHANGC REQOtRED O NO O YES. SEE Avv ACNEDI DRAWlNG
~ REVe- '- DCN O C7 3-2 ADO. R EVa _ Wl,ite Copy - Origitutor SPE C. Canary Copy - Fie:d Engitteer 99998 t Pink Copy - PO AE Gold.nrod Copy - OC
a ITTGdanellIndustdal ,Inc. .y mm....... u... KERNERS\\/l[LE IPD.x IP 70 % 3 R CONT. No. 00liSUl.litG Niva tJ.1rMi '.,,,y, asa cn x.o. 4 q. -<- idiDU.u3, i,.tutiuM Qga 2lwj. g,;,,s DRWN. CH K*D. .l .g j i '2. 3 . N. 4, e 1 = p g =0 'O ~0 / I gv x zL. i 4 ( cf...fdig v2" 'o ______.__.__._______.__1 V -}- @ WRE. 1 I I e m ~ ~ 'k .[, 2 ~ ~ .- Qb ~ -Q-QQgQl W% GWh} ~ psig ?> w m N P t Pd '. "._2T o. \\>J T. ?' r-37Va BEVEL ENDS y2 %. 7e,c u w ;,~ R. 3/e, T w. %
r P e o d..
e! r i ASME CODE APPROVED ) 5/ st t-. n LIC, Cl_. b O N OO APP. CODE b b CO_ -
40. R E Q*D.
LINE SPEC. }J JCnAPHY int 5 ' / OPECI AL MAH AtNG PnEHEAT CE R T. 7f COM'* L8 A*.CE . t P.t T f SPEC L CLE ANING V HE AT TiiE AT PAtLL TE$ r nE7CnTS _
"[
MAO PAnTICLE i LIO. FLNETnANT (P13 'V P A4P4 73NG CODE ST AMP k. DATAREPOnTS a L. - 5 MDb + 2.*_*.l?I S# ~~ U '!'N F A B. 5rC CS. LYSTEAt H *r.,.Stg.1 (d /.b rnE s. O TEuP. / 2 5 "r. IIN s. esi. wr. CE F. Dnw o. No. o-I M' sD dw e i o 1 12 h C2 A """7 . f b*s
Z J,F.NcWeav . c-- x' j J,# f t~ t **. NONCON FORMANCE liEPORT piff 20. 19. 480 ' go 1._of _ 't - Pa No. Job No. S- "*" ' '*""" 1. Project Name _Q'J_220 Item DescriptionReactor Building Dome Cont. 42 Done_Assy. Ret 4. Mid1nnd
2. Unitts) 11 Spaay SystenLHegex_ Lugs _. Contractor / Supplier 3.
Drawing /pm h l 10. C.-@O
9. Source l@

15. Equip Furnished By 2
8. Replacement Pa sg, 7. Serial No. DutmMpSMETCH ATT ACHEQ '14.Discovefed During OcciCNT ErNo Or'o 6. P.O. Or Spec No. N O- "EV ..N/A N/_A "/ "_- ASME AUTNORf ZED 13. O'v Es"'"*"IN7" P" } OttEc:a ccONsT O TEST i2 O 111_ M
24. Disposition Concurrence

11. Inspection Criteria
,,, no' D G # ~ DoTHER N o. - t R E P Al R USE At 85 Drawing _C-620 Datail T) weld nymbols_indicato_that n full _pene ra- @DWG OsPre HEWORM REJCCT X
16. Nonconforming Condition:
Lihe_yelLioint_fo:t _h5,dfcadg3.]L n-O 2 6. @ tion _grooy.c_Keld_iAxequired to be volded fronLj;hn_ntIqw_ aide _.0 '.7 DATE j PROJECT FIELD ENGINEE i & 1._- # M ~7 2. & FE _ __Typen_I,_II,_ cna TTT mngor I.ugs.Contr_ary to the above. the dome spray _headerLeuppo.l_ t DAT t PH JJ ECJ-[N GINEER.iR '(-37 -X- / I.l!F. nw Some_1pga_nro being_neldeLfrontihe DATE T CONST R QC ENGINFCR PROJ V_ d' symbol requires. DATE _.__. welded _na_the._demicn wel nnnn nro nnt hninre vn'Idod with ibil pin +n +hi elmo nn AUT HOrt e Z E D INSPECT O rt inint. nthor nidn_ of thn wnld ' t nido of thn vold
25. Disposition ilesults fill. and none have conmleto full nonetration vnld to the roo
~ Date ' 1 Vahdated By / Date ileported BV,/h tlb W Ib N/I' s 17. Q 6'OT HENS (SPECIFY, Wv s s Q TO FIELD ENGINECHINGE.9FlELD ENGINEER 8NG RECOMMENDED ~21. Routing O Field Engineering Disposition 22. Recair in accordance with detail _shotwn_gn cont _tqvalinn_shge_t.CM(W / 9 -!bn n t;_,,_/d I ?~'/ 4 / / [ Project Engineering Disposition ld._ joints for the._subiece lugs and 23. 1*n6ncerinn_has revicund_nnLevaluateithe we attachad_rskdtch_foC i h recommends to rfRa.iI._in_aAcpIdangg Wi_tlLdetails shoru__ n_t e. IIIB_Insp_cctlynty. Thesh._ luss type IA thro _ ugh IF. IIA thr_o_ ugh IID_ a d_,_IIIA (J revi s-ion 'd 9. 2c. oc Acceptance /g,i,[ g detail't ui11 he incorpornt-ed in drnuing C-620 SATE 2c EN. N rt w. 2,TNOR, ..N.P TOR 7A.. %,y g
a s .,'l --_-__31oek_16 Continued = NONCONFORMANCE REPORT (CONT'C) e. ea v e.2__a r_2. jN i.. =ca ao... A8D._ --joint _(Reference p.ttached,_page_.3,h_and_5_of..this..N.C.R._for_detni1 n_ of_the_ existing. condi %rther;_the_ drawing desictt_daes_no_t_.sp.ecify_on__the_.walA_pymbol__theJnoudt_of fill requi;ted -. prep _ angle _on_ the_ arrow _ side _would.not_ allow welding _through_the _ lug _ thickness,_but_ _would_be_on the_ side _of._the_lus_(in_ areas _where_ the_.lineralata_radina_to_the_ lug _ angle mnking_it_outside_the standardweld_ symbol _ tolerances). 6 Nole1__Eield_ Welding _Jhginqqr_ing_.h.Las__c_toJpad_any_1_br_thgr_vg1 ding _on_ these_ lugs _p _ of danicntrequirementn. CL_dC
4.r.}2_/
/0 //CLP 7*A' C S // /=' P h f D ~ I \\ SWTERN""*Eth - 58"". gee :a.: y/hite Ccpy _ Originator gg {p).) Canary Copy _ Field Engineer Pink Copy _ PGAE Goldenrod Copy = QC -= g G
NCR No. 480 Page 15 of ff l' ? ( ) k_j I)ESIGN WELD SYIE0L EXISTING WELD . e.. r jT G, u N N \\ l u / )/g5f(f 5 l . l;
io(L. 'r2 N,. I'r
' % m. i 5W a Vf -r-e ?.. '. **. #4 $M j- ,y k ?fsuPnnti.a6c (1J,- ,. l WCLDED pue . c
sce. p,a g;v g..,?
M _ r.. ~.. FOR D?oius ~ J This condition exists for .4 - - ~ ~ Type I support lugs on /'6 ~ of the /S 7 total lugs inspected. A =>%. w w.e.,.,;/ # 3*r M-%c.c'MNL '/ is/ m velded with.a fillet f pg ,=.g 2 c Mj X, both sides. hqy. *g7)ggL 7gLg RAgg 2:r~ o-cse: cer m.w.u s % c:=.m Y HEROCN' Guio oGri'Y t tJG c r TYPIC 4M l~O? TW.~ ' ? TYPE I _.u. - Spray Header Lugs incorrectly velded fy,,pf e rg__. total f3 of /3 7 lu6s accessible pu. # ## for inspection. g
5 lugs were tack welded only.
p 7[4 rarmr n 32 rren z p<s swr erh.wo Hote: Thic condition exists for All velds lack full complete penetration Type l' support lugs on 77 to the root side of the joint. of the /3 tf total lugs inspected. e f I s
I?CR No._ __.19 n \\. Page *5 of p[/ 7 ,/- \\ 4 n ' ~ '/ ESIGN WEU) SYMBOL EXIETII!G WELD 4 " 7. T %., w %- l- ~ \\ m% ' wr, I e ,r, . Q)p s s L' ,5 s; \\. y ~ s, a,ca.- 'l OY- \\ // 4 ~~ T n i\\ 3 A 'f- / Sute*ctRr ?'", k g 4 / Cr # # Y, lQ' f. /A'.' A* 0 LJDCQ t~- NEME u Y.,,. k. \\. .dk'//.U'r'X:ich .. g J ~. 3CC 9 f4aj FM b, ,...v.....fgo t o,, !',,f) ;'N. S..g., This condition exists on [ .g
h...
go - ~ .;,9 _ /.:40 %)3 of the p v Type III' legs in-L i.;;n4.*"M;) A .:--.'e.-.-, spected.
I.
9_,,Cl%-!N!.'.d$ds.m,..O'./Af'D', ? 7' L <*K7 ,.y s j '. -..., ...i.m e + m. FIh,..,..,. -.. - :=H(GI.;.Lj'".W.=.ll!.'.='[.. )..2 C,7 TYPE III Spray Header Support Lugs incorrectly velded total 2 <7 of N o lugs ac-ty cessible for inspection. //aw&re Rn Mac /[ lugs were tack welded only. /NomFacrc f2NErm?r1w Note: ._____NERE All welds lack' full cocplete penetration This condition exists on 13 of the syd total Type III to the root side of the joint. lugs inspected. /**K D
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e o NONCONFORMANCE REPORT (CONT'D) s.r m _ 2_or_2_ ... a c a w o.
__I Elock l'9 CcM.
Henger !ct :1 praning Then ord r l-Encn-20-nl8 2-613-3-31 Rev. 1 U-io:-011 i 2-617-8-4 Rev. 1 E-!G;-7(3 12-2HLC-141-HI6 (2) Furchr.nu Order 7220-!b106AC Rev. 2, Iten A staten in part: "Pnrta lictn required -h.11 centein the.r.- ~- und r.ur.her of every_part for the equipr:ent cnd itc naxilinrien includi::: drauint;n in c :fficient detail to 30mte and identify each part." Conticry to the above, the packing lint doec not e.(;rce with the drawings cent with the chipn.'nt on the follovinrr listed hnnner nine nupm rt en.fr.blice. ' he G-321-D for hic chir ent referen-"" the encki;m list an the traceable docur:ent. Packing List Dv[;n Dvsc Cent, Hanger I:o'. U S.Pr;er Rcre gneed liith Chipnent Thirping Orde - P-613-3-1 Ucv. 1 Fev. 2 12-2H2-6-n1 E-? ":-011 2-613-3-2 Pev. 1 Rev. 2 12-CHCS-6-U2 E-l'i?-Oll 2-61.3.-3 -3_ nev. 1 nev. 2 12 2n::n-6-U3_ __ l'-:::-011 2-613-3-7 Rev. 1 Rev. 3 h-2E:iM 3-H7 F-U :-011 2-613-3-9 !!cv. 1 Ecv. 2 h-C :'.:"-20-M!i E-:!:-Oll 2-613-3-19 Rev. 1 Rev. 2 8-fC S:?.6-H8 E-fi -On C-EES.l(>-H9 E-M'-011 2-613-3-00 Rev. 1 Rev. 2 2-613-3-22 Ecv. 1 Fev. 3 3 '?C':D-16-Hil U-!'l-Oll 2-617-8-10 Rev. 3 Rev. 1 16 2U::-135 E2 F ":-073 ..ws Uonconfor:.ance noted durirs receipt, incpection. 'Q' nt.scrc nrc 4.131 'i h.172. li$.3i$1dtegenpplied. ,c.';7;- seese I White Copy - Originator Canary Copy - Fleid Eng.rieor Pir k Copy - rOAE Cotdonrod Copy - OC e, V) e, q I
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Mb 4 ~c GW NONCOTVFORMANCE REPORT (CONT'D) .. n.ec_2 or.5_. s e. kc a e.o.._ __dM _ ConJrary lo the ab';YMd incorrectly indicated four shopweld nwnbers on one pipe clamp /etanchion a EME 013) num..,bers or ' veld dotnil cymbols were indicated for the other pipe clamp /ctanchion accombly (ref SK 2-613-14-16 (See Attac.hed Sketch) 2. l-SF-17$0 ( Meuid Penetrant ExaninationITT Grinnell SX2-613-h-21 Rev 2_. requires IDE.(and repoi L) for chop weld #3 pcr ITT Grinnell. procedure _._ _.._ not been furninhed by ITT Grinnell, Varren Plant. ) ITDE report documentation for chop wold #._3_han 31ccropancy found during review of QTC verification doctmientation. ( p. - hold tag applicd).. 'm.,i 1....au. w.. T Mu%erl '. f j / ~~ "~ ~ ~ ~ - ' ~ ~ ~ ' ~ ~ ~ ~ ~ ^ ~ ~ ~ ~ ~ ' ' ~ ~ ~~ ~ ' ~ ~ ~ ~ - ' ' ~ ~ " ~ " ~ ~ - ' ~ ~ - " - ~ ~ ~ ~ ~ ' - Block 20 con't. - - - - - - - ~ 2. Per curveillence inspgetion_ report "7220-!j-106-AC-32-Q-J,ist" dated w/e 8-20-76, thic IDE vac not pyrfor: re the vendor. '1. Sic hanger has been inste.lled end cannot ce returned.to the vendor. Field Personnel ch dl perform the I!M in r.ccordence uith liF-5223 of,the Form 8'!-?Mehenical.. f, .,j., + U $ *l. " o f. * / b. _h] ~ ~ ' ~ .4.. + ~ '~ ~ ~ ' ' ' ~ " ~ ' ' ' ' ' ' swets 2 ....ar-- .-.ws ~~r- .u.- -* --- -- ' - ' ~ ~ ~ ~ ~ " ' ' ' ' ' ' " ^ ^ * ~ ' ' * * * ' ~ $~c,$ Where Copy - Oe.g.n.ee m Can."y Copy P nk Copy - F er.d E mqmone - FOAE i Gosdenrod Copy - OC e as
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2. STATU5 O Ct!/P'.t? A CaA'/ a:cs. PROC'D':i:Es, At.C OAT /s D:CET:'. TtIAT RECU.T;E CCChr.~ L EGGINEEF.iNG APPR0 VAL (1550 DUnti!G T1US GC:'C'T.T PEfttC3 Drairitte unca approve't acticn1/2

3. (!.ct i.cn 3 not relcaced for chipr ont)

3. MATERI AL RELC AO ^ O FCR OHIP*.C?JT DU.1:NG THIS REPCH i PE.~11GO (59) - FiPo hanGor a cuPPcrh casenblics-

4. STATUS Or rREV10U~.LY n: POI:Tr 0 U?.'0GTin2cTCO f:CNCOvcir. ANCCS (a) Approved painU n.'; procedtecc for C3111 not ava12ab1c -Red stern E-:"F'-C 4,-033, c'..al.
(h) Shop r -1:<;cru.' G-05,-C/5,-131,-135,--141,-iE -143.-m'5,-185,-185c2% nd relcaced - > fer :.20.p;er.t 7c.-nnt; rc.'.:htion c2 d"at".c revi: iC.1/:.?. re cd ncaco".forc.=ces. -1%
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4. -
Incpec'.ica Pica C-9
7. SUM?.' Arty GF '.VilUt C5 POINT!.1.0LD 1 ; : 73 /.ND OL IT.~i IfCiTc l i ON i PC H FC W LD CU':;;JG THIS CE.C*lT P RiOO 1
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$ ".*b.I.l3 un oa t r:,0 - 32 ~ Q~hiG^- ~... i e. u mot.... :.. _... o r - _ g._ s s. ~ ..es ..t.. ms- . ion Assicm.icnr No. F' O-r-1'%- A ._ pt,...... - ~. ~..~...,.~~.u.~w; .. = =.. m.u.= k i j
d. F51OS /. '!cn-Or.r.h u t.ive t.cctin. not novformed m-lor to final in.vecticn by Ecchtel t..g

.:.:..r.c cco_c.n,
._n n ! w:s P t D'ocEn,e.ntatien was revimred for all chcp registerc licted on attached EPI-231 and uaY;fSiisd!'t' ' be caticfactory te procurement renuiremento. o Drauir.cc for cach hancer Encenbly vare connared sith sne Ecchtel Print. Centrol Eerinter (July incur) rad ucro - 4 Ucrific'd 'to be at leact action i er 2 a" proval level'. Pachin; lists were co. pc. red with the drawingc attached an:1 :ecescary correctionc nade by the Cuality Ccatrol Ecpartment. Thirteen chop regiciern ucro relcaced for :,hipnent 1ithoitt kncun c::coption to the procuroner requirencnts. Final ins cetion hac i :en n_-rforned e..n__ve: I.cr choc rec..icierc Z.:_2 -000,-075, -131, ( ' 3fi, -il;.iy -1%, -ih6, -143. -iU', -105,.156, he.:crer, during revleu cf chop drawingc = _ - - - - __m th t n..,., De ch.%., u_,. ; nu t,, ts c,_.e _.:..a. c _s.
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r. niatern vill nct be relcated for chipment tuc Thace chen unti.1 caticfactorv -.e" oh f !en han been rcccived frca Fechtel and Providence En ;incering.
- ~ - - w-Final incncetion uac perferned en vender chop recictor E- ~C-240 concisting of traceabic ctainloco cteel welding lucs for her.ccr 10"-2.;CE-19-H3. D.; ring re'ric:t of drawing: it vos noted that thic ".aterial ins cupplied'previennly en regictor EiEU-122 with E-72-028. This rnierial ran not relcaced f.cr chipacnt uendin-revica by P'rovidence Engineering for verificaticn of actual rc,uirc:rit at the jobcito'. ') __ o.Ichoite nonconfor:rtnce report.492 nac revicued with ITT-Orinnell Quality Control and it har. been verified that i:D:' u.a not perfori.cd on choa. cld.'13 ar. Indicated in thic ~. _ - - report (Ite-2). I'.r. !!. lennen ("idlan-2 johite) was contacted by Var"en Q.C. regarding onitibn for thic'han;vr. Itc.,1, he.tr.cr sketch 2-613-4-16.Hcv 2 ucc approved actica 1 e cy Dechtel Engineering. EACErTa:__Ei'L-23 l) /C-9 Ch2ch Ehcet /5I
n.. :., a
...e
a NONCONFORMANCE REPORT 1. Project Name Job No. 19, 20. Midland 7220 "'i'
2. Unit (s)

3. Drawing'" "
F-7220-c233A d- """ ' ' ' ' ' ' " "
5- " " " ' cati a Te=p. Aux. Bldg. F-lh061-TR-9h_h h W hcadr>d M t+ '1 fe Am-R1dc-ReJMtiX103 SASJ,pld. 6 P.OA MpeeJA 7. Serial No. 8. Replacement Part D. Source 10. Coa"*tne. ' applier F-lh061 N/A P/M REV N O. Vendor Inl8QLByAI?.Dn 11 Inspection Criteria p.1. OO.pM 32. ASME AUTHORIZED $ 3. SKETr:H ATTACHED
14. Discovered During

15. Equip Furnished Cy iR N O.
C-PU ""- 7 O 'v"ES* ' " ' "G"~ O O vEs D" DowG OsPEC DoTHEa N O. GREC:G OCOeT _O TcST_OCiiENT DENG Gr'o
16. Nonconforrning Condition:
24 Disposition Concurrence
REWORM, R EJE CT REPAIR USE AS IS viece-marked.on the drawings with the correspondinn tag markinns on the steel."
l Contrary to the above, the following listed items vere delivered to the.iob site .Jbb _ _[./QL under P.O. F-lh061 vithout tag markings as required. PROJECT FIE L INCER DAT OJFCY ENGINEER DATE $;}Dc t c,f-{.Jaf/ f\\f_(. )(. H JECT CONSTR QC+gNG3NEER DATE AU THORIZED INSPECTOR DATE Cont. pg 2 17 ,R rte By Date 18 - alid ted By Date
25. D's ' sition Resu tr,
/[', I I f NV / 7['d#~ [ d' f / //~ 1.'. M t '
21. Routing
[=} T O r:ER.D EN GIN EE RtN G Q TO OTHErtS (SPECIFY)[ O { ~
22. $ Field Engineering Disposition OF8El D ENGINEERING RECOMMENDED DISPOSITION TO PROJECT Er#G8MEERING
) [ s u.nn t e mw f Ca _ ~- ReleAt - further_r.escatcit_reycah_that the shear _ bars _ welded tn thn faen platn 6 -M - M 'C)1 are 1" x 1 1/.4" but should be_l" x 1 1 P ". / / N 's-DaxA R-l& % dd d~.s 8lnl,&, I h 4 V.// b v
23. Project Engineering Disposition
]. 4 4-h f/b C ENGINEER / TE AUTHORIZED INSPEC10R E
38 4 O u g a C. n z r ,q/Q ) 4j/ 1_ 4 d _7 t , /(7f e s r. e i 1 r in l og f _p 7 p t n aE 8 1 p isE n a r iOC c 3 igkA e a OFPO p)M; s r. G 1 f a ?, Tj y f t p o y 2 d C yp poyd g /_ l n 1 e-oCpo o c o r o n H orCe y n L 2 g e it nk ld a )D n h h a in o o wCPG T 4" l L N O X X_4 8 "9_ 8" X C " X l ( X_ "C Y 2 T X/ /" R 3 18 Y O / "7_"X P 4 X 6 3 E R X" X X X 5 8" _ X "2 "3 8" 3 E t X C u N o / /X /" W g c_ e ee e c n . O A h 3_"3 1_" 5_ M t 3 i s o s
s. a RO n
il t_ l ti o F s i ag
a. g a c i
N t k ln ln l m t O r r PA PA E: i C a h s N P t 2 1 2 1 hc o O ps N id lan if nn Mn e pp dlo e H 2 0 b 2 1 no n C_ k i r 9 h r l F e r b k d e. m c e b l 9 3 i o b m E E E m l m 9 9 9 o O t h h 4 e n E a sse o t s l
NONCONFORMANCE REPORT 1. Project Name Job No. 19. 20. 484 Pase l et / - No. 141dlnnd 7220 2. Unit (s) 3. Drawing /Part No. Rev 4. Item Description
5. Itern Location gy,y,J p tW. 44-1&2 7220-FSK-CY-87 1
Trach Rack Guide Embeduents QC-Eeltt-fg,2 &
6. P.O. Or Gree-&c 7.
Serial No. 8. Replacement Part D. Source Field
10. -ceni+eete# supplier
/.' M l',O/;(,., / sER F-lhh38 Q N/A r/a REv hrhudM bb4 husn P4 '# "U 11 Inspection criteria R-1.00-207 tz. As=[ AuTNORizEo t 3. SnETCH ATTACHEo
14. D scovered During

15. Equip' Furnished By iR N o.
C-239A Rev. 8 O 'y"E. "g"N o" Oves G" Dowo QsPEC. DoTnER DaEC:a OconsT O Test OCuENT OcNo Dr'o no.
16. Nonconforming Condition:
24 Disposition Concurrence ,,p n Ewr> R K R EJ E CT REPARR USE AS as be piece-marked on the drawinr<cT sac'"sca'ao Field to identif'y trash rack guide assemblies as FMR-CY-30@. As..mblics to be physical marked and_ piece number incorporated on _Bachtgl Field sketch 7220-FSK-CY- ~ 8,. /c, A eA th. ZM. Lloawe s~a. ic . ~ _, ,, e( ~ v 23. Project Engineering Disposition 2 G. OC Acceptance QC EreGINEER DATE AUTHOH4 ZED 8NSPECTOR DA ^ M e
NONCONFORMANCE REPORT ,o 1. Project Name 'fe,e."=r Job No. ! 19, 20. Midland .d M. 7220 "*"-j-' ' 2. Unitts: 3.j orawino/ea.s.4 o. C-2Ol Rev.8 Rev 4. Item Descripti "22 pc's of 6" 7 10 55 Charnel 5- " '"' ""'i a " Aux. Bldg. bFd7yk tp_Q-j@._Rev.___8. 8 h hna f. 15_pa'c_of_3/h" Y $" P1nte hbc4 GC Hold 6. P.0, 0- r-- "- 7. Serial No. 8. Replacement Part
9. SourceSupplier &

10. Contractor / Supplier 3g, 7220-F-lMGo U/3
~~% gineerinc U11 tse_A_ Corp 2rJ,ing~~
~~11. Inspection Criteria no.R-1.00-211~~
~~$ 2. As=E ^uTwonizEo . 3. sucTCn aTT4 Coco ,R~~
14. oiscover< d ou

15. Eqaip Furnished By O_owa GsPEc GoTwER NO. C.-M3 Ra o 7 O vEs GNO O *En G"
~~INSPECTION HEQ: GaEC c OcONsT O TE::i OCLicNT OcNo CrLo~~
~~16. Noncor. forming Condition:~~
~~P.QJ220-F-1_hh19 va_ra. 1 reouires material.__to be supp led per~~
~~24. Onposition Concurrence nEv.Oax7 uEscCT NcPain i2 c a s e s Sqccification 7220-C-233 Rev. 7.~~
Spec. C-233 Rev. 7, para 6.h states: " Pieces i .me-nhn11 ho picco rmvked _nn the dro.wincn with__the_corrsnondins_tec_mthtrcs__oJLthe 7/' ._DATE steel." Conty_ary to thybove, 22 Dc 's of 6" X_ lO.Sf channel embeds & 15 pc 's PROJECT F8 ELD ENGlNEER nr 3/h" Y 5" pintn _cabed received 8-0 '76 vern._not_picacJ:larhid_cnd._th2_.dnt's __PHOJCCT ENGaN E E 54 __DATC ref.crenced i ri block 't above do not identify these embeds _ m; to pic_cc_.merks. "O" 4 AUTHORIZ CO 8NSPCCTOR DATE nuribar 1.20?. X Hold tags applied. Hold pending final disuosition. 1,. Repo 41.d'Hy J Date ' 19. <V. I dated Gy . Date
~~25. Disposition Re,utts h.(h~~
$'/y' Y"h NJ.".:- 's/ (. -H-X. 314 Nouting ,p TO (LD EN GitaC E fHN G C' OTH E ns (hPECtf"Y) 22.@ yiui:.,:. Field Engineering Dispositiors MFIE LD CN G8NE E RtNG HECOMrA E f4 DC O DISPOh8 TSON TO Pl40 JECT ENGIN E ERING aL< ~ WAZc. Use as is. Piece markings /are not required. 'fne above materials are stoch lengths s to be cut in the field as recuired. h m.f 3 4c/f -- 4 _ b, M 7 6 [. N Sqec,_C-2_3_3._ Rey. 7 sJlonld_b_e_Icyised,oto allor.' a fichLengineating_waiven_of._thn s para 6.4 requirement for piece marking. _ f, f[,, Pfh V :/ / 23. Project Engineering Disposition
~~26. oC Acceptance~~
--g QC CriG8NCCR
s ~ f'i,'t,b.'Y _b*.--l2-r N NONCONFORMANCE REPORT 1. Proicct Name Job No. Midland 7220 486 p,y,1,, s?J ] 19' 20. 3 No. 2. Unit (s) 3 Drawing /6S%. Rev 4. Item Description
~~5. Item Location AUfUl3g, 699I, Common 7220-C-212 2~~
~~Reinforcing Steel 'H',7'9" west of 7.4 G. P.O. or Spec No. 7 Serial No. 8. Hepiecement Part~~
9. Source

10. Contractor / Supplier N/_.A N/A P/N '_M[,A pcv N O.
~~C_on Struction N/A~~
~~11. Inspection Criteria N/A s a.~~
~~awe AuTsunizEo i s, sxcTCH ATTACHED~~
14. Discovved During

15. tquip Furnice:r ey
,n N O* INOPECT40N R c C:D 8)owG OsrEC DoTHEa g ]"o NO. 7220 r 217 o vE, gNO oncC:G aCONsT O TcsT OCu f NTn;~G Ori.o 16. Nonconforming Conditio"1. Opem.ng in slab for elevatcr. ras widened for temporary 24 Dispontion Concurrence construction access. 10 li6 dowels required foi slab pour back were omitted at uE vonn e nEJEcr i NEPAsw f usE As Is I i 6 'H' line wall, 5 bars top and 5 bars bottom, as shown in section A-A on attached ~~ Pf4 0 JECT F f C LD EN GINE ER DATE 2. 10 #6 dowels projecting cast from existing slab were embedded too low to PROJECT ENGINEE R DATL allow 3" deck to be inntalled for future nla.h_nonrhnck 4n ancHnn n-B nn -a ttached sketch. ,1 O-List Number 1. 203 One OC Hold Tarr Armli e d. 17 rted D '/// D.Ito
18. V.ilirtated O'y D5t*

25. Disposition Results
'/
1

/s s;af-a.<**/
~~Q, Js '/{ s/, /}/,.o.,e l l. / Q / / .'1/ w, rw .* n ra fo i*l / (..* / C7 t .****o~L/L e 21.' Routing ~ , O TO FB CLD,EN GIN EERIN G ] T,O QTHERS (sPECIFYl/ v'~~
~~I 22.~~
CField Engineeling Dispositiori CFIELD CN GIN E E R8 NG H ECOr SM ENDED DICr 038 TION TO l'ROJECT G r4 GIN ET.HINC. 1. Dril1 holes in wall 13/4" min. dia. x embedment length, fill holes with non-shrink grout per manufacturer's recommendations, and replace dowels. Minimum emoedment length and splice lengths shall comply with table shown on drawing C-211 Rev. 4 continued on second page
~~23. Project Engineering Disposition 2C. CO Acceptanco G'~~
QC ENGINEER AUTHORIZE D INSPECTOR Ds t
e. {y 6_ 8 ][ 4 o y a r / a a c r a. op s m e e t e d i v N o r p r o_ o re t 2 en r iJ ot r d t n e igl A aE o l n E id e eiCC i r F OFPO 3 [ y t po y C i yn f . wC poyd oCpo f or ) v n o erCe
D
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eess it t p CALCULATION SHEET -s DATr" s DE2fGN DY DAT8~ 7"N N CHECKED DY SHEET NO ROJ ECT- 'M / N #If' JOB NO 7220 $4 O#' ..JJECT..'. . ' ' /'CEdl.5lO ObMM %5/LU ~~ 1A~ DONW NO .,.r FILC NO A! '$' 05 .r 'A. m,44t o.c. t, l '3 ~. + a t* 11 .i. t ,s 4 .v.,
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.D ~ >b-I k Q4 NONCONFORMANC'E HEPORT 1. Project Name Job No. 19. 20. Midland Project 7220 N o. D P.iplof 1 2. Unit (s) 3. Drawing 2XJ3X Rev 4. Item Dea:ription fe. Item Location East Transf.tr W A. C-256 (Q) 2 ca,wsw on.uo Aux. Eldg.- Tube Rom: G. P.o. or Spec No. 7. Scrial No. D. Haptacement Part
9. Source

10. ConUactor/Suppti r sgn U/A IT/A P/N d$
~~REV N O. ConGtruction N/A 11 Inspection Criteria in no, t 2. AsMc AuTNonszco i s. sucTCN ATTACNECT~~
~~14. DiWovered outing IG. ' quip Furnished Cv J~~
~~QowG OsrEc DoTNER No. C-5 g ]* INSPCCTtON H CQ:D 1G. Nonconforming Comlition:~~
~~O vEs SNO OncC:o QC.o.Nsv O.TE_sT OcL ENT. OENG G r 's_~~
2 24 Disposition Concurrer. e Drawing C..256 Rev. 2 reinforcing plan at elevation 634'6" calls for channel erfoed ne vron K {n LJcCT i n t P4 ri TGr: i 4... from clovation 620'0" to 630'0" located on 7 79 line wall and l'6" couth of the ,i t. .l.. ~ center line of Reactor Building. Contrary to the above, concrete has been poured to elevation 621'9" without the required embed. 7ECT COP 43Trf GC ENC 8NEC 7 P DATE / nn,, On fini a ' Pag J.ppli na g. (Q-List limnber 1.202) AUTHOR 8 Z E D 4 P4bPCC. TOR DATE i Fr i. - ~ -* 8D.,te12-76 jj p,., 'v[ p-//,,-$
~~i. vc..ted ay i~~
~~Dai. 2s. o sposition nesaris G. M. l' arab in~~
~~21. Routing O To.FIE LD LN Glfdt.ERING Q d b7NERs (SPECIFY)~~
~~22.~~
Drieto Engineering Onpesition S FIE LO EN G8HE CRING HCCO MM acN DE D DISPOS 4 TION TO PROJ ECT ENGIN EENING Field recomendo revico draving C-256 to call for channel embed from elevation 621'9" to 630'0". Project E gineering to Evaluate. yk2W-- 'f . haard 8 s 3-7 syh ~ no YN
~~23. Project Engineering Disposition l~~
2G. oC Acceptance E ENGINECR DATE
7 o o 8 l h e e e u
~~. l3 l~~
~~l ,L 3 a i ~- } f w 5 E 't 41 z z" z C a o j c-d u E 7 e 6-e z E g 3 :; C O f. W f. f... .s e o = F (,. Z 6 g a L o I I L O F' o I I u 9-' L t~~
~~l 5~~
o e ,= U I l 4 E o z o t i t L. z = g 5 r E g' s A G t / 1 t $ 1-a t o I u e i = u 2 ! e r. A fi 5 k.-.- c.. 5 6 J *a a o o e I e e 3 t; c c Z u o s. 6 I *e { ga s. u o. m j a c n a 1 i ew w' r-n m { S w = G, W t = 934 = u (, i200 Omsc 3 Li b i C t + r
e

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c y. e: I w w O o C. I' E z u I u t'% .C a b "G <: p C.; c. c m O 1 u 2 6 g t' 3 t- .C. o $g r-a = g 4 o u o E .c c r L h <o - O t. u r + 0 w ,e 6: u f. L t tt g e. J r L; c c r ow p 4.- C z> e c. o e c. t c O 8 C t-L: 't p z e o 3' o W e M E. t c. y g r> o I a ,s. o, c, e g g 3 ,.a z ;, - z o t o c. O I o o c r-La ( o *' m ~ > u e r C y f
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~~a NONCONFORMANCE REPORT 1.~~
~~Proj.et Name Jota No-19. 20. Midland 7220 N o. N9 Pa w _l _of 1 2. Unit (s) 3. ortwing/nyn.;o. Rev 4. Itern oescription~~
~~5. Item I ocation AUX Bldg Common 7220-C-279 4~~
~~Reinforcing Dar ' A' line, 634'6" 6. P.o. Or Spec No. 7. Sesial No. 3. neplacement Part~~
9. Source

10. Contractor / Supplier sER
~~...N/A NLA 'fN N/A Construction N/A RCv N o.~~
~~11. Inspection Criteria in no" N/ A i r.~~
~~Asr.,z AuTuonezEo is sxETCN ATTACNEo~~
14. oiscovered ourie's

15. Equep Fornia.hed By 8NSPECT60N r4 C Q:D
~~,J owa O srE c GoTNCR No. _722 n - C - ?H _ O vEs GNo ]" OreEC:a E 'oNs f O TEsi DCoiENT DcNo Or'o 1 G. Nonconforming Condition: j~~
~~24. oisposition Concurrence R L.kR K l REJECT HLPAIN bu C A s IS~~
___L2._cl_c (Mius.t_ spas ig to clear beam pockets) max spacing 18". t i Cnntrn ry_truthe_above, n n c_ # 6 ti c_w a a cu t_to_al l ow_ ins t allati on._of_atac t.n rALb a_s_e ___ plate fo_1_.the beam 6'3" V.kst of 8.7 linc _/Lc>u& 4 ~ Lisu_Z G j=2. d>]fL, jf __PrrOJE CT E NGIN EE r4 DATC PrtoJ E C T FIE LD ENGIN E ER DATC ~ y C 'Q8 List No.1. 203. One Hold Tag Applied PROJ ECT Cor.sTR GC EN GINEE R BATE AUTHORI.Co GNSPECTOR ' DA1C 17 nc .ted. ny, f;.- o ie is validated riy cate 2s oi.pasiiion nesuits \\ _ Y/d%W_~ 0~/f!ib sSilhw,t fl{2/ f*11 *]b-
~~21. Houting~~
. O TO F4 ELD ENG4 NCERING Q dyHCNS {$PECgr n. Driend Engineering oi< position O r'E'o E Nc'N EE niNo riEco== EN oe o oiscos> T eon T o enoJECT.E r.ceN r.Cr.ir.o Field recomends "Use as'is" The cut 86 tie is imediately ad;jacent to a 011 Vall ~ vcMical, which has a 3'0" hook at elevation 634'4", (apprcx.). '1his vertical bar my heip to tic beam bars together (sce sketch SHT 3). (. w -n k f, 1Rn,N,Y,,.a> 5 FIT f]V. 23. Project Engineering Disposition 2G. QC Acceptance QC ENGIN EER 7 .T -..... -.T.R
A J $/Nb('G, ////gf rh; +e+ s4 s Ae ,M eE E.A<e 1,em TEST TARGET (MT-3) l.0 5En EH g m gn m m
~~bb l,l g~~
'8 1.25 IA I.6 4 6" MICROCOPY RESOLUTION TEST CHART 4 *># + 'b '4 4gAxxx)/ 4A,4 y, 4 1 .z. L.- - .'i.. css.&.;. =#.-,c_2 -
A+++ /% a'4 AeEE A<eA1,em TEST TARGET (MT-3) l l l.0 d U EL4 EEE l-l E'2 lE t.: .8 l l.25 IIIA 1.6 11 _ 4 6" MICROCOPY RESOLUTION TEST CHART 4llll% + %p s N 4)hk f,'I# /4,/rr
~~<S t~~
!L di=___=._=.:_;2.___
CALCULATION SHEET ATV .A
~~:' ' -s *\\~~
~~$ ll !*l**,yrgz,p) DATF F /3 '76 DEStGN BY CHECKED BY SHEET NO ~~ ~# )' A '?!.A.! A /s{3,,.,y,) b 'OB NO l." :')~~
~~G PROJECT CUBJECT -~~
~~TT/'<~f/W. sed.t [ Qgg nn.e NO d... d%: l 1 7 r l. c -3" ~ * ~ - \\ \\ I Ig i .. ~.. _ _ AY G E L G s <}. ' 6, O u Y~~
~~4 C Tim J~~
~~,/ w/. 65$-2," E pl ~ F- -.i v/47pon~~
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1 g hh $5(h I-1 A u 8MF RA9.r ~ liiSTALL /.4.Tio ra f N ( - - - - - - ~)' e O TC O w j v lw
CALCULATION SHEET s DAT8" DECIGN DY S M/M 6
N*
~~DAT8* CHECKED BY SHEET NO '3 PROJECT N'Ok#1 ^) JOB NO YO ( urseCT A rr u a M a rr* ' TI.) A) c e, rucE NO A?u. 5:M 'a.oa. e 22 c.s M a g. 4 n 0 i i 1 i 1 il A JX i l A A ) i N l t 1 I j ND~~
~~r 9,~~
~~c i Q % f )l"~b' O o o G 6Ard 6AC-5 I i 432'*3 " j I I l j ShSC Pt.A T* = ~ -c , f/ cnr T-2~~
~~h I~~
y sI N u w rs - a I ~ [ m f> D$ $ $ W GA) k*k $gf/OA o &*h V OM '\\ W L) a.
s NONCONFORMANCE REPORT ,..n.,
~~7. D M /.W9 f*G/PA R T 9 0,,-.-,-,_v.-,-..---~~
~~2 _a,- P. M. P'. W g N t V. F. PHOJCC T NO. 7220-!%09 ~ [2 7220 e2 se t. PO v t r1 ** V ITTS g ftg g'/9l- -76 25 DI5PostitON CONC u *.M E Pec t t i e - o c u.,... h,.dit e'~~ ~ ,,m,~~
"'"'*ca"*
I)ccay Tanke ' s ""q'a a ' t a '"' g rpy, %'=[y-n -Z. "g y,(.g[.,_,___ <f.f ] six)____ _~99B,Aux. Bldg. Elev. 61h'0" sg-.. '. e.'"'a'au""" 1-99A, OT- ' 5' a a 'u' 5 '5' t = ~a v .0T-990,0T.-99D 0T-93E,0T-99F N/A is'. ate'acram a r eaap, ao. j arv. U/A -='~----"j / V yf(g,. / s coacnase onoc n,o .e ocr. 7220-M64-AC itea 5 2-1-4,.ro ~., cme ... we ryac t=< = r se n. t no. ...&,3 .,s. n uo. >=;; g,..g; m,- ,n./.[g {.n., 7 C- -0T-fy,,, .f J - s2-M6h-0T-99a,;- ;w., g.r,-,,,ufA .co ...cro., toc....
~~7..~~
irZec_ e.......... e.... n.. uL h_ v ' T ~,, o u,,c, RICHMOND EUGINEFRING CO JL_RIC.H.MOND,. -_VA..-._.....',o_O__~o_ ~ ___ SUPPL.IER...~ O.. se no ur ~<.. sr uci.o us-nnourE io ris6o c~o. ama.* o._ O aav'r 'o a.a ' t a 'a ' 5"ac a "So" St co~,o o*~ocono.. " Spec 7220 M64 Roy 3 para 5.1.2 states "P.; int caterials, curface preparations, and paint Ipplication shall conform to tb3 requirements of the attached ip[cciffcation 'd-3 " General Painting Requir ~~ ~~ ~ S 'pec 7220-G-.3 Rev 3 states in part in para 2.4 "The under side of fabricated steel equipcont enr1 base.; which are inacceccible except by dicaccenbly chall be protected by an clastomeric coaling or SBddTn-cbEp-~5iind which g ~ shall provent penetration of water, oil or Eoii6sIfo TisEidsT ~ Cac'o-~Rsoprsne-Aliphart NA-6ff ba5Hfaetured E-y Gaco Western is an acceptable product." Oc'u at co** r ~ o a ' ro a/**o u ' vo aao erc ' < ~ 'ar""~o Block fl9 Continued on P.ve 2' 23 Q FIF LD Dispo$t T IQ'* 2' "c'o o'5'o 5'noa a< 5vi '5' (910 ahall e ml. 2.cc;11.; of Cc.co Mc.mena-Mp'.mlt ris-65 to chova equipecnt 2. b., m er c-3 ;mcipication. ,f , f N/I/W.IN/[d 'RA&W)-u- ~ 22 & p.Gs N g g n eNG oggeoe,;sv eo.e 2 3. E NG tN E E R ONG O f 5PO 51 T
~~Ope R E 5 ULT S:~~
~ aa. es ocsnet cnance staus+ec Oo "5c " ^ ' ' ' " ^ ' '5" 5'n " 4 O V ES. SEE A TT ACHED: 0**'.*."-******"** m' oc accreva~ce o e. ONI.WINn HcV. DhM e n te t er c. ne v. aw reno.eae e e= e.e c oe. A up._ _ _ _ ___ m 1 3 wtnte Copy - Or6gestor CC'e n a Ceaary Copy - F.el:1 E ngineer Pwh Copy - POAE Goldenrod Copy - OC e 9 C
~~19 Cont Block~~
_ - ~ i_nu.ed NONCONFORMANCE REPORT (CQNT'D) .. n c e _2_o r 2._ ..h.93__. ... ~ c t, =o. _-..m._,..,,,._., ._m.___.___. Contrary to the above equipment baces on the Raduacto Gac Decay Tanks OT-99A thru F are not coated with an Elast.o_meric C_ompound and are coated only with Mobile Zinc Green #7 Primer, 2-h mila. ~ Noted during preparation for inctallation ~ Q Number 7/_79// Six (6) QC Hold Tago applied. _._...___e....._______.. .__~ _. _ _ _ _ _ t _... _. ~..... _____ __. ..d...._.._.__.__..__._..._.... MW "W6 M_ __.4. .sy___g__ +.._-we N -..N .i_. i re_ - -e.- s _. :: _ _........... -.u.-.r.-9 e .-r . w. = "r.:.. e -. e'n ' '2m'-'"'m m ^ ' ~~-#----------- " N N N ^~# # #-** "'**" " N'~%~[f(( .509S-1 White Copy _ Originator Canary Copy Field Engineer Pink Copy - POAE Gokfensod Copy - OC 4
f~ .c _4 f; .s <..~. ~. - - - . 3 r/- l NONCONFORf[ANCE REPORT ' - s h ?
~~2. CXCirC~~
~~_a. d q p.c 3 ~~ - ACC ,.=.- ~ g s RE v.~~
~~7. Pn O sE CT NO.~~
~~10 MEF RTE-SW ' 'OATE ' 2 5. L 1* 8 0GB T IO N CO NCU R R E 8.C k . 7Psa-E-209 3 7223 NOI /2O 'YO M --j " l ' ' ' " ",I '" "~~~
3. 8 T C M D ESC R 4 PT 80 N

8. BT E M LOC A TIO r4 IS a
~~I h"hp A Lt'JpT EO a v1 '. - %' XJS MN,F' - DATE., f __l'ip e._S. aper.t n 00_.Kald Area < e. S c se s A L N y M o g R S. ST AR T UP SYSTEM NO. e s; n EPL A C E MEN T P A R T,P.O. R E V.~~
~~.d***'~~
r e s. t..e=s t. 88'8 See Mo9.19 U/A 6' U/A I I m,........... U. PU RCN A S E O R DE 8# N O. l e. CCME. J CC .O.-..N. 9 6. PE PL A C EM ENT SE R f A L NO. 7220-M-106AC Rev. 2 QCIR No. R-1.00-2% U/A O. CONT R ACTOn/ LOC A700N $3.ASME Q VES 3 7. SOUF CE IIT Grinnell> Ucrren, Ohio ,T E M O NO Supplier is ROUTiNc se.STnUCT Oms: D'fouTE TO r ELO ENGiNEERmo O cu'c TO M a T e a'a' 5v a'a v'5o" $ 9. kONCON90nM6NG CONOtitONt (.l.l_Parchase order 7220-M-106AC Eev. 2, stu' "All docu-ents.pr ek d in colut.an E cf Form G 121-D rinst be cubmitted for_ Buyer appr_ oval. Those,,ennineering documents me.rked ?cs in column 5 recuire e...1.. s / X. _._cypImT.l_pILor to_r,_opmpeement of fabrication." (A'T Contrary to the above, the Quality Eocur.entation for the followinn hanners chov that they were fabricated to hancer sketches that had a Bechtel fyproval Level 4 " Hot eMrove?.-Correct e.nd resubmitt." Cont. pg'2 21 Q FIELO O4SPOSITION QF4ELO RECOMMEND ATION/ ROUTE TO PROlECT ENGINCERING 2 5. F8e LO DISPOSsTtON RESULTSi
~~22. ENGINCCR ENG 00$ FOS 4T 60N 2 3. E! G 6N E E RIN G OtSPO'.~~
~~'sC,N R CSU LT S: e~~
~~24. 8S DESIGfe CH ANGC'REQUsNEO ONO~~
* " * ' * " * " " ^ " " " " ' ' ' ' "
U"....""~"' ' ' " ^ * * * " " *
~~c O vCs. SeE ATTACNco.~~
~~Z........ OC A wtNO REV. OCN ~,............... U C C.~~
~~RCV, A D O.~~
l e,8 8 9 y nite Ccpy - C riginat s-Q G-G a 2 C 4 nary Cosy - F eclo E n Meer P.nu Ccpy - PCAE Goldenrod copy - OC R. e)
s. g4g!)- i.'. s-- NONCONFORh1ANCE REPORT (CONT'D) e um.2._cr_3 .c. aca ~ 3. 491__ Block 19 Cont. _JIanger__IE Draving Sngp Order 20-OHBC-31_H.2 0-619-h-9_ Rev. 1 E-?E-015 _10.10_CB-23-H2 0-610-7-11_Rev. 1 E-!E-035 -(hnt-r_ary,-tp__the-above r-p_ipt cngr-assembly--12-ypC 316-H1--ves-delivered--to-the. job site-b= fore the - sketches h r+ferenceden-the--shon-order-vere-given-an-approval-level.-- The cssembly vas, delivered J.>efore 8/6/76 and en. that date-Engineerlng-in-Ann-Arbor..had not. given thc.. approval. level of-chetch 5616 7-10 Rev. 2..- 'The-chove.xas...._. deli-vered-on-Shop-Order-E-lE-139, r'fM r$1/n Cr.ft'dP'* fl z.;pH ' l} ' f _(2) Furchase order 7220-S 106AC, R v. 2 Item A states in part: " Parts lists recuired chall contain the ny e and number of every part for the ecuipment and its auxiliaries. including drawings in su?ficient detail to locate and identify each part." (A) Contrary to the above, the packing list dces not agree vich the drcuings sen, with the chiyme.nt_pn the following listed hanger vive support assemblies. Tne G-321-D for t'110 shinment referen <:s the packin Llist as the traceable document. Packing List Dvg Dvcs Sent With Edncer Ecnger Referenced Shipnent No.. Shippi.nc._Qrler _O.610-7-12_Rev._0 Rey _,_1 10..locB-23-H3 E-l'C-035 _O_610-1_13__Rev _1 Rev. 2 10-lGCJh23-H4 2-611 3-12 Rey. 2 Rev h 18-2i(QB_2-1J12 2-!E-062 2-611-3-13 Rev. 2 Rev: h 18-EHCB-2-lil3 _1-611-3-17 Rev. 2 2-611-3-17 Rev 2 18-EGCB__-3,2-H2 _.2-611-3-23_Jev. 2 Rev. k 10-gCB,- >rj-HS12-2CCR-25-lI7.H ejosh:, J.;;;fIQ-k-S Rey.w0 Ran._1 o.> __E-lE-llL. _ ......a ww. co.y - o,wn.n, Canary Cepy - F.e:d Er Unear Pink Copy - PO AE Coldenrod Copy - OC eG u
~ t. _ y,,} Le*,o -e i-i: V NONCONFORMA.NCE REPORT (CONT'D 3 W.3._ (4.hCRMO._.l l ~ f.9AYC Block 19 Cont. _2-61_1-3-9 Rev. 2 Rev. 3 18-2HCB-2-H9 E-!G-116 2-611-6-lh Rev o Rev. 2 10 2FCB-33-H14 E-E-118 _.2-619-5-1 Rev. 2 Rev. 3 10-2HBC-96-H1 E-fC-128 _2-619_5-6 Rev. 2 Rev. 3 lo-2HBC-96-H6 ._2-619-5-7 Re_v. 2 Rev. 3 10-2H_EC-9j5-H7 2-619-5-8 Rev. 1 Rev. 3 10-2 HEC-96-H8 (B) '~he G-32ND_for_.tbla_ Ship 30nt_rnef_crences the pack _ing_3,ist as the traceable d.osp;;.e_nt. Oa_ Shou Qute_rJ-la-116 Fanger 10-9703-35-Hh is referenced on nketch 2-611-6-h RQy_,_.P'_, thera ate tv0 diffcTORtlachtel PPPIQyEi dIf"diUC vith the same Rev. It is therefore indeterminate which drawing should be used for inspection of the asser.bly. (3) Suecification 7220-M-209 Rev. 3. rara. 7. states in part: "Each assembly chall be rarked in a' durable tanner to fagiJitate identification. location and assembly." Contrary to the above. the following uipe hanger _asse=bly_varts were marked or tagged incorrectly. c,N.?,7'lil"dp _ Sketch Hanger No. Marking Part Sau) th ori 'Part 2 - 91 o 3 - 6 Rev. 3 10-2 HEC-96-H6 10-2 HEC-96-H3 h" M-! Men 2'11"_& E-&#~ - / 28 Velded__Pl_ ate __2-619-h-19 Rev. 1 10-2HBO-95-H8 10-2 HEC-923-H8 Spring Loaded 6-Mr- - 6/ f edStsteble _btnger (Item 3 Bill of !?rtl. ) _Ucnconformance was noted dur_ing receipt instect' ion. 'O,' Numbers are 4.102, h.ll2,_e.nd 4.191. Hold tending final dispos,ition. /_6___ Hold _ tag.s.__ pplied a tesse 2 r; nite Copy - Originator C6 nary Copy - Field Enair*.or Park Cocv - 90AE Colderirod Copy - QC e s
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E h, 3 r a > a u :.t o 'z C 72 J to a L. z *- r e w w z {; z ft w r. s < g 0 o p p n a z si e a i h Il O 3 z d f* O o D<' I 8 E y***}; - 3 L4 0 ; gE z O O (J z **to o M H t D. t 1 T I. z f B .? w c' 31 w u ,o (.- - :.. t, a t-, = u H., g c o 4 i e g g g a a in l g g l-e n n O e
et NONCONFORMANCE RETORT (CONTD) ..,, c c -' P*,, *1 i-- m.e - 9 4. NC N N O.. _, _ Bloc 1,. 19 Cont. Har er < j.,.,,3 ' "'"~ Chop Order h-2HCD-19-H2 2-613-6-28 nev. O p_;7 323 16-C"n h 7-33 0-6M-8-26 h. 1 Mg (b) 'Ihe follo171_n3 linte:1 hnp-cr cone:nblica vere deliv.:rud to the. job ci' e before th e ck tchec referenc -E1LcJntrLd rr.ving_ pyp eng1_legt,, ^ 9:ctch n'"FCT Chor, Order Do.'Ivered Eeroce .1-616-ll-5_ _nev. 2 0-IIrnc-lha-Hs 7: m-1-616-11-32 ne,f, p g_3;i20-lh0-H3 g g( g 1-61.6-11-17 I'ev, p g_);g., 7ig,373 r, p g. (')l_Purchn : Or.her 7220 'J-lo_6AC. Hov. 2, Iten A ctetten in ra-t- "P"- t-li c + C ret" Ired
~~ell cont t!n Cic r,~~
0 -on.1 m' 'l'< r or < n v ir u-for the co 2tment nr4 itr r.: -'i'l : i-t~~' in '.1 1"* - ".'" I" "' ECICUb h in!1 1 loan t'. n94 id n"- r 1 < i. +._ r., Cont rm'y to th.' r' ov:- i 4,.30 1,.. v 'iG the rhuntnt op ti e goti. fc, n., listed h n er v3;p.:. ~ ~ '^ ' ' ~r~ - - 1. ' r.,reren u t he unchinc lict as the tracendle acau.- nt, i ~ ~ ~ - - - -~- w _ em.w._me wetteCopy - origineto, oc+a3 Canary Copy Plak Copy - Fletd Eng.neer - PQAE ColderitoJ Copy - QC
e NONCONFORMANCE REPORT { CONT'D) lllrejG 9 Cont. ....c c_.3_n r_'i_ .... c., n o.. ', ' Packtrc List W.:c0 Dvna Cent n.ncer F n rr Reicrcnced l'itiLhinunt ro. r-(17733 7er. _l-616-9-8 Re v. ___0 Rev. 1 12-lin'C-l'47-II2 i:-t!7 113 . 3-63k-3_19 pqv, l' n y, p e q.g)g_p3.,py g.,7,.l_127 _(3) Soucific.c.tlon M-239, Ecv. 3, Parn. 7 0 ctates in part,: "rach anac:i ly ch til be r.at :c:1 in a durchie er..n.r . to f_cnilitate f elqntif'iCC119A. locGlion ent _ncce,bly." l Continiy to th y bo'.c. (c) h cnet.en _U,/h" X 2" X 2" X l' 91/2" Tony) lint eri on chon orel :r E :-120 Thetch : -617. 9-11, rev.1, nen-rme enr?ga In or _,etiv. ' %e nngle: nre e-Merl 3-E'[nc-lfG _(ijg). b>) 28 p?m,.ltme lic eq cn then or h r .I. 't'-16L CMdi_1 c19-M. Rev. D. _have rn mrkir2;1,lnconform'1cc nc ied ciurirr recel3_innpection. verAi n't final dicpont tion. 'O' Nu 12cyc vre 4.111. h.363, h.179 en t h.11'. 1 Em !Slvl ter*; rmni tca. 30096 2 n: arm - = --~z ~ White Copy - Originetor ~ ~gy Canary Copy - Flekt Engineer Pink Copy - POAE Goldenrod Copy - OC g g' c3
i ( ".- e ? S'? p ?! 'M 3:!M;W:r.n: c : L. ' ry:.y 3 [U s }* 1 h c.9 C ' d# O O U d: r s t..b6 b P Q,'1U'<'v".j' NONCONFORMANCE REPORT L.- t> 1. Projact ihme Job No. }g3}gng 19. 20. 7ggg 2. Unit (s) 3. Drawing /Part No. No. Page_1 _of 2. Rev 4 Item De<criptio" Aux. _ Bld;r. M/A Hex EaD: Mat,qrial 1 1/8" X 2'6" Ah90 Hmits G. P.o. or Spec No. 7 Serial No. 8 Heplacement Part Bo CC Hold
9. Source F-lhLo2 N/A

10. Contractor / Supplier To
~~'/ " arv N o.~~
~~11. Inspection Criteria Surplier North Central Fastener~~
~~,,,,.. E-1 OO 916 ^5"5 ^urnoniz eo n. sxcrea.ry cuco~~
~~14. o,scoee,ed During is. Et;o;p Furnished uy DowG Cserc CorucR no. _f.STM-/J493 O 'v"c's" ""EJ7o" C "~~
U"
~~16. Nonconforming Condition:~~
~~Gare:G OcoasT O rest Ocuent Oc"G O'Lo~~
~~24. Disposition Concurrence~~
__.xarici.fh91" -ContrarJ_.10._3he_a_oy_e. the_ holt heads are not marked A490. b H E Y/ O R M H EJ E CT REPAIR US C AS 95 The bol_ts_.__;. -r X ___hottever are stopped Ah9_0_o_n_ the opposite end of the head. f*~ . _ [2LP.O. F-1.h792.ycra. Es_tates: "To_ Document that caterials_ conform to_the s "pRliLable spegi_fiqa_ticin_Eec_htel_F_orms FPG-9-l_n,ng1_F_P_G_-3-2 shall be__comoleted by c PROJCCT ENGINECR DATC the Vendor anel returned on or before date material is received. " Contrary to the ^'" ,,_above. Forms FPC-9-1 and FPG-9-2 have not been received. ^"" " ' " ' " * ' " ' " ^'" U. lieported DV Cont. ' pg 2 Date 18 yeljdat[d Oy lM' b h%~s P-/ ?- ? 4 Y di-L A. e.L-{.(,. /
~~[-l0~lL-Date~~
25. Disposition Results

21. Routing O To F8 Ct.o ENGINEE HsN G Q To oTHERS (sPECf f Y) /[

22. D Field Engineering Disposi ion t.
n;/ :~v u grati.o enGenecnsnG nacomucNoco ossroserion to PnoJzer car,succninG t Paragraph (1) use as is. I'arhing does 'not affect the quality of the bolts. Dao to unusual length, bolts had to be specially n:anufactured. I'.rhing tras ina6vertently s placed on the 1.rong end/ (hj f,f -/4,-(,,- gg 3 ,7 - ,i
~~23. Project Engmeering Dispoution 2G. oC Acceptance QC CNGlNCER DA g =F M~~
N r - - - - - - ^
0 rn'q 5,, Os Y A u f 1 0 l $l I I s: O l 3 e a 4 g
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li
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hl8 V NONCONFORMANCE REPORT i 1 Project Name Job No. 19. 20. Midland I. 7220, i].IdA 2. unittsi j 3. orewm#Part.No. 4. stem O,scription
~~s. at.m i.ocat;on Rev O..~~
~~I a-820 &.1-855 ImI system cabinets class A Storace l~~
~~6.,P.o. Or E-l 7. Jerial No.~~
~~8. naa': ment Part~~
9. Source

10. Contractor / Supplier 7220-M1 35-N/A
~~/a_U/A.aEv a O.~~
~~Evmu er hbsoc_k J _1! tic.px~~
~~11. Inspection Criteria gg JMo, M-M s 2.~~
~~A$ME AUTHORsZED 53. SKETCH ATTACHED~~
14. Discovered During

15. Equip Furnished By Cowo.'Gs EC DoTwER no.F M G-5
'O 'v"E s" ~$4 O D" } Can C o dConsT O TEsY OCuEnT OEuc Ors.o i s T 24. Disposition Concurrence I 1 G. Nonconforming Condition: FIM G-5 Para. 3.3.6 states in part: "A review shall be made to e e4< t .a,. 4, g, p g eso R M p gj gcy agpAan, usE As as assure that a_ correlation exists between the item received and its supporting documentation." Contrary to the above, a correlation can not be made between the 8 e PROJECT F8 ELD ENGINEER OATE submitted documentation r 4 Non-Nuclear Instrumentation System Cabinets and the h Cabinets. Hold'pending disposition. Noted during receipt inspection. "Q" No. W e PROJ ECT CONSTR QC ENGIN CE N DATE _ 5.0118. 9 Hold tacs applied. AUTHOR 6 ZED INSPECTOR DATE Date
25. Disposition Results

17. Reported B Date 18.5 alidat d By V
~~! ? !ks [ $y 6 l9-ll> ' Q %.c /,; (*(Ap-V ;9 *.% r-OirH ERS (SPECtFY) ,/~~
~~21. Routing O TO r5CLD ENGINEENING~~
~~@ WO,/ Enbcock Fe i?ilcox ( .e e. _i. ~~~
22. OField Engineering Disposition Or8E'o EaciaEEa'ac aECo==EaoEo o'crosiT'on To raosECT EaciaEEains

23. Project Engineering Dispostion i
I e 1 2G. oC Acceptance l i O E E.., ~ E E., oATE l ~' AuTHOnizE o sNSPcCTOM
gSg)) 7 3-m NONCONFORM NCE REPORT .,,-..4,.~I.m.,._,,-,, F.'l
~~2. D 4 'a We r* 3/PA 64 7 NO.~~
~~__n. pRCV.~~
~~7. PR OJZC T NO.~~
~~n n g q.~~
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~~.. m a-. - - - ' - " Snee. 7220-M-209 !3 92 'L P,O R T s0 S Y 3_D 4 T C / 1 *. O st*0 5aT eG N CO N C i#.4 E G NC E "L 20 2 ,L./n._'4 d I' /7LW'ob f8M75 E'" ~ " " ' ' ' ' ' ' ~ ~ ' ' ' i~~
3. sTE M DESCNIPTs384

4. ITEM LOC AT 80N M '.l *- j i 'E'/ 4 '< 0M r; D ATE.'/> d.
~~'I ._E'. n ? S.:'m;rj;.s QC Hold .. 3..V AL D..P T C O e v 5 I~~
~~4. SE RI A L NUMBE M~~
~
~~9. S T A JIT UP S YS TEM NO.~~
~~See Eloek 19 N/A N/A / eS 84 C PL AC1.M EN T P A H T NO. I M E V.~~

~~9 88 F ? ' 'f ka, a n.s e n. g,.~~
~~ca*e S. PurtCH ASE OROEst NO.~~
~~30. OC PsELO INSPECTsON PLAN NO.~~
~~t.. REPLA CEME N T SEN 0 4L NO. __ RRO-P-106AC.,__' icy,_2 Td/R-l&Q-221 H/i~~
* ' ' * ' ' ' ' ' " ' ~ ' ~ " "
.. CONTR ACTO LOC A T 0 ..ASME g;vES .7. SOURCE ITT..G.r..i. n. "ellz thrrenx hio O C09E e s. nou TehG INSTe uCT f 0t*S: iT Ea. O ~O Vendor [ROU* . J F 6L D ENGeNEER4NG C ROUT E TO M A TEset AL SUPERVISO R
~~19. NONCONrORMING CONO6780rts (1.)_ Purchase Order 7220-M-106AC Rev. 2 Para. 2. states-~~
"All documnts narked in cq1: n 's of Forqf,-%?l-D must be cub Lt_t.gifQrJ3uysr_epproJ3_1_Those ergince;;ing],o_cA".nnialtthgj YgsAsQ]ym _ _.1 D --.rcS.Mir2..Sp3rm31_prLQL.3Q c_Qnc._ncer.ent__of_.ff,brLea_tJgn." (al_QQntrArv tp_fiq_abgy A.thq_Qga).ity Docure da;,1;.n __ for the fo_1_ loving._he.ngers ch_ov that they were fabricated to han!Er sketches that hed c Ecchtel a "Not _apJlrovefl-Correct rtNd recubmitt," 20. O PIELD DISPOS 4TaON Cont. pg 2 OFf ELO RECOMMEND AT80N/ ROUTE TO PROJECT, ENGINEERING
23. (sCLO DISPOS 4 TION RESULThr

27. ENGtN ECNING DISPOStTION 2).
~~NGINK ERfMG DeSPOSIT4Oh Ps E1JLt $4 e~~
~~24. SS DESIGN CH ANCC N EQuerac O NO~~
* " c'c e'*a "a7 5 '* *^ ' s':.POS 7 O N a -..-........
~~O vES. SEE aTTACNEO, 0"' ,,oCACCe,,ANCC fRAW#NQ REV. OCN 4.s a ssene.e SPEC. N E V. A D D. asevcom aae essessveen tose~~
~~67.....~~
/JMii. Copy - Oris;nat e cc<,22 Canary Co.:y - F d'c E P pnest %k Coay - Pf1AE Goldanted Copy - OC
-h t NONCONFORM ARCE REPORT (CONT D) 2 .r_3__ .t. -ca o._bo1___ .. e;.c c Hanzer EJ Drawing Shop Order _ 6-JJIBC:149-H6 1_63.6.11-13 Bey _,_.1 E-13-0]l 8-lHBC-lh9-H11 1-616-11-18 Rev. 1 Eht. 1 & 2 __8.-liiEc-l e g _ l-616-11-18 Rev. 1 Sht. 3 E-{G-072_ __(b_)_The_following_lis.ted_ hangers vere delivered to the lobsite before the drctring revicion referenced had . ___ rec ei ved_a _Bech tel_51r.c2.'i nt.cpp roval. hCtr D m irs Shqp_Q.rdgr D 61y_er_ed hefCm 8[1h[76 2 1/_2. -2F_CC-1-H1 2-611-6-33 Rev. 3 E-I2-170 lO-1"ML-67-H7 1619.7-P6 Rex, 3 E-LS.181 _(2)_Parchanp_ Order 7220-M-lo5AC, Rev. 2 Iten A states in part: "Pcrts li[tc required.;hnll contcin the nc.4e end number of every_part for the equipment _an_d_its auxRiar_iec i:1cludirg_ drawings in sufficient detail to locate end_iderttify__each unrt." Cprttr_ary.__t_o__the abpveuthe tge. king._ list does nqt_ngree pith the dra rings cent vith the shi w.rt_on_the_fpiloy.ing listed hanger nine suphort asacablies. Tne G-321-D for this chirment refer. r.cr.c _the._ packing _ lint cs th.p_i;raceable document. e--.r. r r, .__a- .w. ee .=.m.s.._. - -- - -res====.m.w-w.e =- u4 s u u ~ a--. -- a:_c.r_.-==. u s=.,r_ . rs_. s 4 w-- - --- ~ =.g i t', e e-a ws,:e cooy _ o,,s.n.,,, Can6ey Capp - La's Eve 3.noor Pink Copy - POAE Coldented Copy - OC ~
4, V _ _ _ _ _ _ _NORCONF RMANCE REPORT (COWTD) (.. n o c _3_o r 3_. ... uc so._h 9_3 _.,_= - _ ____ g _. _, _. Block lo Cont. Packing _ List _Dirgc_ D.egc Sent Henger Ho. Hanger ___Refe r.ence d_--. With_ Ship:. ant Shipping _.Oraler . ".'I':1. ' /.') '. __9-f-3 ^._-?--La-n6c._0 n_ev. 1 26_-OH. _EC_-2_0-H. _1 _3 _+E-075 ^,y, b/7? % ' ',._,I i 7 g...%-> _m -. -1235-2^_- Sh t._1.2y_..J. 2em_-0 10 :UIBC:8.1-ia_ SM t Eh/7(t' ~ ,l',~,~ ' j _1-619-7-23__ s! t.3, _R_ey_.__1 R;y. 3 10-U BC-87-H3 E-;.IE-0TT __.1_612_l-3 Rey.._Q, Rev. 1 6-1GCB-15_-Ji15 E-IC-16_5 l 1-612-1 h Eav. O Rev. 1~ 6-lGCB-14-H1 1-612-1-3 Rev. O Rev. 1 6-lGCB-13-H1 1 612-1-6 _ aev. o .a n._1-6-lGCc-1.6.-Itha. I?oncon[o_p;. nee noted during_ receipt inspection. 'Q' nuabers n're 4.112, 4.121, h.162, F-4".191. Hold nending .__finnl_di.gponi_t,to_n. ./O. _ Hold ten.2_anp.l_ied. S C C S*2 White Copy - Originator Canary Copy - Fleid Engineer Pic.k Ccpy - PQ AE Goldenrod Copy - OC
s-f NONCONFORMANCE REPORT 1. Project Narne Job No. J 19. 20. hiidland 7220 No. d95 Page b of I 2. Unit (s) 3. Drawing /Parth . flev 4 Item Dew:ription 5. Item Location Aux Bldg 7220-E-535 10 PVC Conduit Elev. 584'0" Slab G. P.o. or Spec No. 7. Serial No. 8. Replacement Part
9. Source

10. Contractor /Suppher N/A.
~~N/A e/N.21/AuEv ~ 3,, N O. Cons truction N/A .)~~
~~11. Inspection Criteria C-ITl!T sR N O.~~
~~82. A5M E AUT 40RIZED 83. SKETCH ATTACHED~~
14. Discovered Durmg

15. Equip Furnished By l
~~lHSPECTtOF R EOtD DOWC O SPEC DoTHER NO. Juur.12 O vEs ONO ' g ygg gno DaEC:G GCOe.sT O TEST OC'iENr OENG Gr'O 18-N*"**"'*'m;ng condition: Conduit IBC008 has been damaged by drilling the concrete in~~
4-
P**' " concurrence the Aux Bld; sla.n at Elev. 584'0", 4' south of D Line and 10' cast of 5.6 Line. l U S E A 3 8 %_ H EWon K' MEJECT REPA6R i Q List 123.006 1 QC Hold Tag applied. P45 0J EC T FtLLO ENGIN E ER DATI _H old_ sir il li n g i n the_arcas_wh e.re_cn n duits_ arc _cmheilds_d_ns a_r_t h e h enLezc_ha n g e r s ^" along 5.6 and 7.4 Lines. PROJECT CONhT R QC ENGIN Et'H DATE AUTHDHIZE D INSPECTOM DATE f' 17 Reported Fly-, Date 18.
~~12. M4cmna 9-t 9 - 76~~
~~/$ ' Up Ek/-p& Val da Date~~
~~25. Disposition Results e~~
~~i: =>~~
~~21. Routing "~~
~~' [3 Td FlCLD ENGINEEHING Q TO.O T H'E RS hPEC0F Y)~~
~~' [ '~~
22. Orield Engineering Disposition CF3 E LD ENGINEf.HING HECOMM EN DE D DISPOSITION TO PHOJECT Er4G5N E ERING Field Engineering recommenda removal of concrete necessary for repair of damaged J' PVC Conduit 1 BCOO8. RepairConduit1BCOO3byapplyinganexternalppch. s i? ,g M b M ? f e.e4 +1 cwt ** l d-
~~&y ho ho -ff'~~
~~~ / 23 Project Engine- ;ng Disposition~~
~~26. QC Acceptance QC ENCINEER DATE A~~
S AU THOnizE D INSPECTO R t
a ' ~* r
~~4. p,y_.9, n. 4~~
,,,f,,/)..'- b- ~ ., f., .~,,-....m._...~.u..u... NONCONFOP.MANC2 P.EPORT A"'"*" " 3 ' * ", ' - 1 ,_.,..,m.n.me.- ,,.,,,,,,,. n.. s_ c. .,. g. ,m ,m,_,.u.. ,_. p_.. m, a r r E Dd,y 7 D 6' A Y. e *4 C. s. 4 sd r F 3 m._.m.,m m mg m._, 4 F4 C V. F. F8'fbC C f NO. Ssc Block 19 7220 l 14. e'! E e 'OArt 2 S. s W LSIT IO.e C O N T.. 8te4 L NC E l e d' A, / M.; _r. 7~,u. --i., i - - - -[m... r c,... i , 2.w_/ /, i v.a r u cunni.rmu pp. a t___ - [ [ __,7. s.__.g. g. O ? e incu _ocArms .4 8 i.m A. s a v 3 > [usic...i ?,~. _Pm.... ;crs Auxiliar/ Eldg. 'Q. f ' i,'.,.,.. - L .. s c e... y u m, . _,.. :. 3 f.., u s n c " - __.. e U./A dA U ; '5 Y./ A I' a c v- / e'ac m*raa'~o- ...c.c r....o,,:5~:cr.oM m N,4o. ,.1 i ,u..c A c c.oru o iA 7 0_c0 m. 0 c'.r's ....l. c c. N r se n.... o n. Soo lock 19 .... ~......;........ - l
~~6. L O N T R A C vC n,5.CC A T 00N~~
~~. _ _rc tg,ASMC gg;ygg 37 %3uRCC 1 IT1 Grinwll, Harren, Ohio .'..............,.m.. j*3l_ m O...n_o.......Cupplier .-....,_o._..._-_.~~
~~u. c.a u r.,G.N o uo.3 m.,.~~
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t s o,:c o N > o n m: c. c o,m.r m,. 3 cification 7_220-M209 Fw h, paraffrech c.1 etates in part "har.r.;cr detail c.m.cnas for ft.bricaticn of hsrcer systsac.. l _c.... t y e c l ucul claseified as hanger critica..E_._. H _..b_u_y_e_r._ _ h.i. l be__s.__._t te_d__,i,o,,nv 1.u.yer for _._.__ i l revieu, approval and relcano."___. Specification 7220 P209, hv li, parcs_r_ __._14 5,.__ctates in parc "l.._ne cocign or aph _.___.____.... _.. _.__... __ _..... ha pipe suppcrt cysLoco shall include the follcuing iteur which_c...ll._,__.,...oc suaaect r,o ep /cy:1_2n accor_a ce_m_.t.<_ srticlo 8 of Goea specificationc: K) Detail _......lic.,_ _._ fo_r each_.__uupport__or. _..nr.ng a r U,.,.,_ll-M__pf,1.%..3 13 =_, 4.._, er.e ncs 2):mc.bly arrcaccr.ud,, 3)e:.c.ct bi l.___f _ca,crial, 6)w _ld__de7. alls. . 3.. 'o o n 4. 21 O r'c'a i>':*asa r c~ O 'c'o acco== a No Avio~enours vo. ao.ccr c uciu rn.~c ! si.. co a.scositioN <t t wtys- / 2 2. E N G 8 N L L et.N G O t *,00*. a r f 0 N
~~21. C f. 'e t:4grar eN G D45FC% f T aC N F.C :. J LI S~~
~~_n e '~ ~ _ _. 9 i 3 4. th Ot.StGN CH ANCC NEQU8RC3 ]gn~~
24. R EJCL TED PA AT s!;II A L 01SPO53 rf 0f4 C'.'.'.'."""6"~*
27 OC ACCEPr ANCE O vcs.si c AvrAcNco, Q, S.f A W9NG H8W*----*== . OCN .,,vm.. e..a ees.sa.cyo. KC .8 C V._ ADO. C ,u,. _.... ---- ~__._. --..w _.= a,r mar.s a -.-em.a ar,msa.mussa,.e 1.. + 9 4 * * . a.m.r.-a nn --._n a..=. u ,.a.mn -m (MeteCopy - OrQ.me?or Q@CUg _.,.%.= C.,eur y Ci.s,y _ Fictd Eng..see Pes.it copy - 8'O A E Goldorpo m NONCON.CORME'CE REPOP.T (Ct;Ni'D) . a c e 2__,,_ t & 4 p _ _.., i e ._..-..._..,..m-.~ ...,,_,..m..s. .m. _ m Specification 7220-N209, Rov h, paracraph 6.6 chatos in part "The decir.2 of cpecial pipe clanps chall be ~ 3dE.iited for'~rovlew cnd 'cubst'antia'ted', if r5Ueded, '~by sh/Eic51~ test 2.d'a'T..e.g., deflection and/ Entrain f ~ ~ _ _... ~ - - _ _. -... gage tects). a ,i;. ~:...:.7 Contrary to the above cited referencer hanger mark numbera 3 2FCB-28-H6, 2 1/2-2FCCl-E2 and-3-2FC3-28-Hh... J', ~:.-W.Wh have been furniched with pipe claups uhich are: ._-_.s-. %,' @.M_ /J l l __... _.... Hot in acreccent uith the configurations or_ material deceriptions previously appre,vad by Ecchtcl Fnsinsarins. e 2. Centain velded conncotions for which detail.s are not provided and IGE documentation and critoria have not tecn fuinich'dd. Hote: the ecnfiguration of the clamps furniched do'es not agree with any of the clarps daccribe_d in ths 1976_._ catalccue (PH-76) nor does it appear in Fi are 1 of the current revision of I:anufacturera Standardization 6 I Society SP-58 Pipe Hangers nnd Supporto (1975 Edition) therefore it cannot bo classified as a "Compenont I YsTafCSupport"_ac difIEcCiFa~rt1 Ele liF-12~ 1E of~ASWSecTi6E~III. -~~~~~~~~ ~ ~ i:.l.-% .-2 -n,+- !/.xc m j,i; ) ' / M ?. 2 e; < . x. cyy a..dhi. ) ._. 1; 6 'i -@E, / ' _. ' :. Tn,._ _... _.._ _. __. __....._ _ __ -.._./. n !: ~ al_3'._._.. ._._.?E:r :$/ Gr. C... r&G.-. 2~1c..T - f M O'r3 _f.WL U:i_2 '...~O.-. 'l- ,-w...;.n.t..., jf. W6_S/bi/7r, -q, ff g._c _.9.: ii y. -,/ . ~ _.... - ~. =~es-sam...wm ._ - as sare,_.5.m.s S =. -...e.a.r_= ....:. c w.r u. =.. s - w er e r._ e - w.: I1.95 2 g.,3 WP.;te Copy - Jrigiesator Cientry Copy - Field E n2in**r PirA Copy - PO AE "h CoWearod Co,7y - QC C9 C9 r:9 i
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~~1) All toleranccs in accorda:.~~
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t ' /..-.. ,6 .a. r-ng.- THIRD N.RTY IN :l'ECNN l'1' i;s! C O D E. C i. ?. S S..../..'Z...'.w....r. 2.- 2....... 7.. e. ..w.= -..g - ...e
[ * ,.%..~,.., t .g., .'~,o.. st'!ay drut Es.<. \\. t iJi <. v ; w, ;, M.,' l. ,.t i. u o sway strut assembly: ,t (19 211 p.. .. - c-c 0 3 /i AcauSTMENT ) ----- t +A J. g REAR DRAC (ET -j. {-
~~w.ctuas een f -- - E - -- "~~
+R! -HOD END (R.H.) yROD END (L.li.)! \\ JAM NUT \\ \\(c'N s-EXTENSION PIECE N a R .~ N, l.. Jti - v X -i p m-d .".d. fjh. -*yfQ. X6, r- - 19 D (-(,2,d ; w Q- -. l%,- - --- - - ' s - ~ ~ v. < 1' - %.] g S * - Q - r h- .1
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~~GRE ASE FtTTING ---~~

- ~ Ih. g----u, g / th,rf i j,/ - i T W-M T *,\\ PIFE CLAMP) ~ t. _. p.. s....._ __. i,y. -..__...,h F - M im wotsStum f.1AXIf.;Uf.; GECOf.1f.'EJ!DED LOAC 33.500 lbs. t- - F ---- - R - p.. - F - - d* SERVICE: Used to res::ain movemen: of piping in onc A --i direc: ion while proviaing for rncvement due to thermal 7 [m expansioa cr contrac::en in another direction. - 3 i.l. O - _.__h '. -)M
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~~j HOW TO Sr2E: J w i O U_w... L T~~
~~1. Sc!cc: size consistent with max. load to bc re-strained.~~
~~~ i OPTION 1 OPTION '2 {~~
~~2. Determino datance from structura!stect to conter of l~~
pipo and wb1ract kom it, pipe c! amp take out (dim E) for pipe sizo beir g restrained and rear bracket , p.n l a (dim A) for 3.2e sckc:cd. This v.ill gwe rJguired C to l1 C dimen.Jon. Check to be within :im:tn of min. and. a ~ ~) ] max. C-C dimoneco 'isted for size refec:cd. l , O..>,Q. Suq,- 3 t. ~.C l
~~3. Detern inc '.'/ d:m m6cn by suctract.ng (2 times di-~~
.gD-t munsion F) from C C dimension. i d'-sr, (' 1 INGTALLATIOM: Shipped assemb!cd. Securely fasten g bracket 10 0!!UCIUrc. f.13%c ncCC5$ dry adjustment ln ,_ _.,_ _..E, tp e. o,u t,,_,_,,,, { overall lena,:h. and fasten clamp te p pc. l ',. s t.', W..*. 2-2%* 2Ya*
d'*
~~. '"ca."d '"*".d ' d *d 61AINTENAMCE: Dall bushings should be greased o.0. ca. cia. ca. somi.annun!!y thr0Lgh fdtings provided. up 70 a ij,, 7~~
~~71.,~~
~~4%. 4'/.. 7w 3% FEATURES-7 8* o Effective undcr cs. hcr tensiic or compressive force. 5",.- 6"/. c2 to 10 ttn~~
~~2 o Provides 3'<.: inches ci ficld adjustmon:in either di-cu. anf,,~~
~~93, giu ign gew a rectiCrt. Bu 10'% to's 1224 12n u% lc 1Cra - 12 "/. 11'e 13~~
~~e 13's 154:~~
ORDERING: Speci!Y. figure number. assemhiv size, 13l,e - t G,'!s t. 10,'y up to 12 4 u li. 125 u namc. op!!0n t'Uniber if c iter than standard COigura-p e 13'.4 tion is reqnited or nominal pipe cire or special O.D.. 4 15.4 1714 16',', 10 % tN ' 1Gk i t G'5 " -a c! amp material (a!!oy or carbon sicci) and "W" d, men-t ' 'a 1sW - w!.. is:. tt% l 17w tc% 'd sion. 22 24 % 13', ION ' 10's 2H4 2:% : 30% 2.1 h 23 l 23 25 load (tbs) a dimensions (inches) 33'.'s - 30'/i4 1 24 2Gu I 2Gu 23% N o os ..7,9 I rat I cf Q g l c.1a menmy i na, j n e. 5-J'/2/ s.:c. I, ta3d l. Cm h. n,'a ta N A } C.C D 0, F N H T d .g3 2'. --. 5 g i r? '4*7 %.u '; t> 3 OC00_j,_1% f o., _ _2U'f_,j 2 u.cn i I in a w, .yy Q y gg p,. 3 10.7c0 3.>,. . h t% o .om. s ,h 23'4 4 -,Tc,7c0 2 54 3% G% 1 1 2 1"/ s atn 1 ?47 }. \\ 5 } 27.200 2% 4 26's G'* 4% 7 1h 2', 2 . 1 245 _ _ _I 1 1.40s c 33.500 l i 14S.- f. zu s i l i 29 7t. 59 m4 n, J 24 --1.749 1.7.:3 MAX. C.C, - tra-u ph 116 -.e.m-4 m -N-h
steci pipe c! amps .f,' jr*".., s.... {* i 3l I M., '% P* *)
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O :. 'u r: doubic bolt pip:.: clamp La a '~.205 SIZE RANGE: 0 thrcugh 24 inch. { f.1ATERIAL: Carbon s!ccl. t Fli:ISH: Diack or ga!vanized; furnished black unless I.it: other'.vice spec fied. N. :..i{g tl5 SERVICE: ncccminended for suspcosien cf pipe rc-quiring up to 4 inches of i:.su!abcn and wherc iloxibih:y { .i..'.., of the c! amp is desirab!c - wdhin the hmitalian of !c:ll-i j' /' pcrature and loacs chown below. 'F ' - I f.1AXIT.tUi.1 TET.1PERATURT.: 750'F. Y ,}k }. h/ /,rPROVALS: Comptes with Federal Specificat.on- - p-V/V/.H.171O (Typc'3).nd f.tanufacturcrs Standaraiza. tica Society SP.00 (Type 3). L.J.J INSTALLATIOM: Afbchment to the clamp may bc t.e i., made with a weidad eye rod fig. 273, page ph.41, er the weld: ens cyc nut hg. 200, page ph.40. "d' [, FEATURES: ];l!., ._! g Load bo't and a:tachm<'nt will extend cuisido of 4 [ ,y._, o { i. -I itich thick p;pe covering. i j o Load ra:ings meet ANSI code requirements and are j F [- ) substantiated i:'/ laboratory test. ~ i. o Rounded comers on c: amp ends provide gre3ter ,',, c.l:' ( safety for personnel. ORDERIMG: Spccify pipe si:c, figuro number,.name. j i _.,;. t // l l i., y.j e 'y O (' 'd;i, };.. _. Si C i M. L.. - 1 1: ads o weights dimensions (inches) o .e 'T n.pt reexile.::f. its. 5 for service ternp Pfpo wgg 4 t39 Pod site 650 F 700 F l'2 pr 1M D C 0 E F G H 'g .g b 950 S50 70 h 2h 2% 3li. x 1 13's 1 9 ~,0 050 7G 1 'lis N 3 25/is b 'l:s x 1 tra 5:3O-1% 950 Sec 81 1% is 3 "i 2"lis b 2/i. x 1 1 "/>e t ra, 1545 5 33 234 t '3lis 1% - (~~ 2 1515 13':0 253 24 1 '/,, 5 ". S'i % x t i 2"l6 'l are 4% %x1% 21s. - 4. o; 2b 1545 1NO 272 2% t '. o. i 6% S1, S, % x 1% i 2"l.c g ,3.p 3 1 f.45 1x0 304 2% 1%,i 6 "!u, S' % S, u x tu 3a -> y& 4 2300 22JO 2CG 3% 1% 7% 6's 3 %x2 4V2 >g,- g-5/~te, -irs 2500 ???0 W3 3' Str. (1'lis 69 7 i h 5/. x2 5 I 4 0 2355 25S5 1143 44 o t % ' l 10"! 6 1 't >. Guli. 8% i b 4 x 2n 6% 8 20uS 2M5 13l5 Sh y J ! 10 3243 2'93 tMt 6. I '/. t? 9'li, i 4 6 x 20 7% 'o. I .g 12 3213 2MO. 2225 7:4 l 'i i. 13 11'!. 1 10 % __.t 1 % x 2' r > 6% 's 14 4300 39J5 3763 0'lis 2 145/is 12"lis 1% %x3 10"/is e+' n.. s i ' e x 2h 9% c> o. tG 4300 3?M.i 4137 10'/ r. ? 155 'u 13"/.4 1% 413 11'% 4300 - SM'S ! tJ/ 11'/r 2 101/ u. 14" lie lh .t3 12"/is \\-- 5:00 MV0 57.*S 12 % 2 17 % 15 % 12e 84x3 1! ( 4ff0 4015 OWO 14 % 2 IUN 17h 14 hx3 16 c. G.ned on the a::Jw.ib'O slic 6 :et. Gowa sin Se M C.) Modo f:r Prera.re Pp.r:g. ph-14 }
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~~1) All tolerances in accor g.,~~
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~~3) All produeta desi.;ned i:~~
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{ ~ rp NONCONFORMANCE REPORT U r3 1 Proje<I Name Joh No. 19, 20. ggf13pg 3. Drawirts/Part No.. M **. . 7220 N o. Paga d of 1 d* 2. Umilst 4. Item Derripsion G. Item Location cont. #2 N/.A....... .N/A._.. Co. n_cre..to._ Pour CC(662.92)b' L g; 5 6. P.O. or Spac No. F. Sonal No. 3. R*rlacement Pnr1
~~9. Sc.nce 10 Contractor / Supplier~~
~~.N/A ..N./A..... g;,3. 30. g --_.A. no. --.N/A._ _ Subcontractor champica, Inc. d~~
~~/ a H/A n<v.N/~~
11 Inspection Criteria ..,_-__.._w -.-14. Diuovered Durme IG. C,..p Fearmshed 0v ,7,;p ' ,n no ' ts. asue aufnons2FO l n secticu avracHru Dowa 0 wcc Oo va r. ao. c-UO Rev._7~~ O 'v~s'i" ~g'>'lo i Qawa Dcer prs, D-v Oc= Ono h O Uk'* to. Nonconforment Condition: .. Sect. ion.1_1. 2 of. S. p.e. c. C..230,._R.ev.
7. s tat. o. ri t.. hat temperature of

24. Depos.sion Corieurrerre 7
.g-, a masa concrete sections (ttro end one half foot or 1..orn in thickness and up to six foot.i _. [.. ..i ......_t... n.;: , thicknena) not to exceed 750F,,for any ono batch. Contrary to tha abovo Batch Ticket $Sdb. i.o wc P,./m,4ThzS/;gyg h gf 7~ .V No. 09842 reprencnting 6 cu. yda. of concrete placed in pour CC(662.92)b' had a ' g /,fc. f JG.(.a Sc/d/. 2 cy, r
~~r. e.~~
g
~~'3d4b~~
{ i , cv ge GI N E r.81 k ..toeperature of. 76%, Nongonformango noted during teating of concreto. One gold Tag.-_ y, 9 TJ acce consen oyrac...... 'f,2 7;.M y u.< 4%- Ap_ plied. c. nsen oarc . / 1 . avinoniz r.o insecevon oava I I r-n.p,...a ny in k,hje).oeyifMM 4' ,i P d,t.. L k ).1 % ~o t. oJiaC [ 7b
25. C poseoa Hewu*
~~l 874L~~
~~21. ns,. v g m r.,i.orr.o.~~
~~,.ano.o a ro,cannnyisercervy t- _+. **""T4""C7 " *'"*"*** I~~
22. OFieM Engineering DWontkm I.3" hD " *' C"' " 'L ' * " * * 'O "'# 8 N U "
9 j. ....e .... Accept M 1a, .._ G- ,M. .. /..x /.l(,..... e.- sr s . -. s e ..y ..fj.g,g g. - .-.~ . ~ . -. ~... -.. (, s 23. Piqwt real6**M2 ol896*ka y i .. -... ~.. .. - - - - -.. ~. - 5 .T.he..h. i.ghe.r...pl. ace. ment.t.e.m..pera.t.u. re will tend to increase shrinkage, setting rate, ~ s and water de.m. an.d. w~h. i.l.e...r..e.duc.in..g slump, durability and strength. A 1* F temperature 9 %e d.if.fer.e.nce.f_o_.r 6..c. 7.. will not have an appreciable ef fect on any of these factors. j ~ ) Engineering co.ncu.rs with-.F.iel..d..R.ec.o.mmendation to use as is. - -[ '1 W,"f./..y.r./ s.c d, . </ f -... -... -... -. ~.. -. f R /$, dw.. t.k. tc4 e.Y "l2- &,_,,,,',"0,, '"5IL'b.,k,W 7l ,0 4 a, . - - 4.._,............. -. -- --. --- $- -- :.~...--...- - - --.. - - 33 3.,, g,3g
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v
a ~ ~ / NONCONFORMANCE REPORT 1. Project Name Job No. 19. 20. J2dle.nd 7220 N o. Page _ of - 2. Urnt(s) 3. Drawing /Part No. Rev 4 Item Dewription 5. Item Location li/lJ il/A II//. Cocerate l'our iY(630)a 6. P.O. Or Spec No. 7. Serial No. 8. ReplJComent Part
~~9. Source 10,.~~
~~Contractor / Supplier ,g,~~
~~l/A li/A r/N f/A~~
~~r l,$~~
~~N O.~~
~~!/ 3 Subccatr.tetor Chre: pion, Inc.~~
~~REv~~
~~11. Inspection Criteria G-/..JO-3/~~
~~z. AsME AuTNORIZED 93. 5KETCN ATTACNED~~
14. Disc 0vered During

15. Equip Furnished By
~~,, g o, c-233 nr.v. 7 O 'v"EI' 'O"NO Oves G" OOwG U seEC OoTNER N O. N u O - T D TEST O-T O= Om~~
~~16. Nanconforming Condition: Spe.c. C-230, s.cv. 7, Section 9.1.5 ctates in part, uTant the 24 Disposition Concurrence w~~
the concrete shall not be Ic::s than thren perccat and not attunt of entral.af d 1 1 "'"^'" " ' ^ * " core then six percent of the total volum at the point of placecent." Contrary to ths Gnc. ?!atch Ticket No. 090$1 had a racsered aic content of 2.3% and No. 09633 had a s'.casured air centent of 2. 7 at the end of the puglina in St.ructural nacifill Pcur PftOJEqT ENGIN EER DATE .f7(630)n on 0/17/76. Six corpicsciva streagth cylindert reprecanting Ticket No. 09650 PROJECT CONSTR QC ENGINEER DATE wre imia (Sat 98R) "Q" in), in 1.205. Zionecaforuance noted durinr. rocting QC Ta t of ^"'" "' ^
57. Reported By Date

18. Validated By y/
~~Date~~
~~25. Disposition Results~~
~~[.,, Y.~~
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~~21. Routing Q TO FIELO ENGINEERING O TO OTHEas IsrEc'rvi 22.~~
~~OField Engineering Disposition OFIE LD ENGIN E ERING R ECOMM EN DED DISPOSITION 10 PROJECT ENGINEER 8H G WmL~~
~~23. Project Engineering Disposition~~
.I 2G. QC Acceptance l' QC ENGINEER E s - ~* + .i AUTHO RIZ ED INSPECTOR } 3." e N. N
y y T 2 o. 9 c o 1 c, 3 1 e se 2_ re r en ri og t n 2 aE ) n E id A giieOC r l 4 oFPO P. s yp o y c yp poyd oCpo 4 *s C orn yCe er it a h a *rld n ) i o D WCPC TN O C ( T R s O d P y y E R .u E c C N 7 m A M s t R n O e y F s N e O rp C e N r ON te kc iT hca 1 d e. i l pp a n a t d l ho i t o n n O C 6 1 e f rc t r e c n s 1 o_ so 8 C_ .o _,i /
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NONCONFORMANCE REPORT 1. Project Nsme Job No. Midland ' 19. 20. 7220 no. 500 P,,e_Lo 1 2. Unit (s) 3. Drawing /Part No. Ree 4. Item Description 1 5. Item Location 7220- Rr35-336 2 _P e.is ne__cause_c J G. P.O. Or.Spw,-4 l7. Serial No. 8. Replacement Part QqJold
9. Source

10. Contractor / Supplier 7220-M1 33 See Bloc.c 16 Pia. n/A aEv __._ NO.
~~lsuspn er mbcock_&_Wilcox~~
~~11. Inspection Criteria I;'MIO. 1.j-87 s 2.~~
~~Asuc AuvwonezEO 1 , 3. s.<Eyce AyrAcuEO~~
14. Discovered During

15. Equip Furnesherf Gy OOwo O spec Sata e ri l W-MW9 O 'v"E s"" ~dN 0 Ovu DO N O.
1G. Nonconforming Condition: 3,EC:G OEONsr O TEST DEE'Eur OENG OrEO 1 gauge for the Lithium Hydroxide pump diccharge pressure in 24 Desposition Concurrence marked _620-001.3/_lC gAI-11B_-lPI-0524B; the nacking_lis.t is tgarked 6?O-0013/lCA-PIh-lPJ-0503. l_ gauge _ for the Doric Acid _, pump discharge __pr_ essure is marked 620-0013[lCA-PIh-1PI-050_3Lthe__ packing list in marked 620-0013/_lCA-PI-lhB-lPI-052hB. PROJECT FIELO ENGINEER DATE 1 gaun for the Doric Acid numo dischar e pressure is marked 620-0013/1CA-PI6-lPI-J PHOJECT ENG4NEER OATE 0505: the nacking lint in mitrked 620- 0013 /lCA-P_IJAA-JJ_,L-O 'i2h A. f*ROJECT CONSTR QC ENGINEEN OATE AUTHORf ZE O INSPECTOR OATE Cont. pg 2 i t. Ret'of ted ny paie iq,,ws,;,fa ed By h&U $kh,.w. h -24 ~?6 WN!l /y,. s:.e."l k. Y-2.' V/&. Date
25. Disposition Results f

21. Houting Q TO rsELO ENGaNEEHfNG Q TTQ OOErts {$PEC8FY) j[
~~(/ Dabcock & Wilcox 22. Or;,id engineering D sPosition OrIE Lu ENGIN F E RING RECO MM ENDE D D4 5POSlilON 10 l'NOJEC T ENGIN EER8NG 23. Projxt Engineering Disposition +~~
~~26. QC Acceptance QC ENGINEER AU TH O H12 C O INSPEC TOR~~
s
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NONCONFORMANCE REPORT (CONT'D) .. rc a_.2_or_.2 500 ,,. c.2 o _ __IJ1och_16_C_ont_. __1._gaugg_f.or__the_}!y_dr.ozine_puinp_ discharge _ pressure is marke_d_.62_0 _00013/.1_CA-Plll4.1PJ-O5 pao;_ 0 ___mgr.ked_f2. -QQ13/1CA-P16-1PI-0505.,__Lt_1A_ indeterminate _Jn_cach_c.ase_Shich_mrk_ number _is_correc.t 0 ___.during_r_e. c.ef p.t._Jnspection._"Q" No,_5m18_,_...___-9___ __._IIpid_ tags _ applied.__ IIo1A pendina finel rrsolution e P Es ,__._-3.v_.______ _u--- . _. -,_ - _ _ s:.em s- -s - -' - I0093 2 T-

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if - m u e = a o ~~ = = E c a t' ~- og t: 1 E 8 0 [ E a,j ci 9 w W .-J t u c U v 6 o O. .2 w 0 (p y f p g A U M gg L. 2 $ bd O } g c E A r\\ c '5, u a cm .g m e 4 e.- c c o 0 u, P., v,, s nu us I' 'J R c O' g p n g L; o ,1 e n .c y a o m a g
~~E k~~
~~Q n, e~' .5 f b ' e. N '2 g O c. O ct~~
~~n. g3~~
(, 9 o f.> c: E; e CE sQ, d g t.4 s cJ n.. ~ ~ ~ /
~ s NONCONFORMANCE REPORT 1. Project Name Job No. 19. 20. MicRa nd 727.0 N o. P n e 1_.of I 2. Unit (s) 3. Drawing /Part No. Rev 4. Item Description 5. Item LocatioP Aux 131d:: 7220-E-535 10 FVG Conduit M r.1, P 58 ;' 0" 6. P.O. Or Spec No. 7. Se8ial No. 8. Reptacement Part
~~9. Source 10 Contractor / Supplier~~
~~,g, N/A IDC007 P/N N/ A REv NS Can::trt:cticu ,N/A N o. 11 Inspection Criteria ,, gC-I.}} 1I s 2. ASME AUTHOntZED O. SMETCH ATTACHEu~~
14. Discovered During

15. Equip Furnished By I? M F 42 O'v"Es" " ~O"NO Om DO COWG OsPEC DoTHER N O.
~~g,C.c OCONsT O TEsv Oct ENT DENG Gr'O~~
16. Nonconforming Condition:

24. Disposition Concurrence
= Ibrine the chitminr* of ec= crete in Aux E!de 53 i"3" cl;.b to exnane "'~ "" condait IDC008 for repair, conduit 11TC007 wn alco darne::cd. See NCit 495. O List #3.006 1 GC Hold Tag enplied. V/crk ha:: beco stop.7ed pendim di a no.,iti on. PROJECT ErsG4NCER DATE PROJECT CONSTR QC ENG0NEER DATE AUTHOR 8 ZED 8HSPECTOR DATE U. Reported Dy Date
~~18. Vatidated By~~
~~,/ ..,Date~~
~~25. Dispoution Results~~
~~?"Y* i !/_* f y r;p G U Y l ' t$. ~, [' ' h.. / l p T., f. '/,4~~
~~21. Routina O TO F8FLD ENGINEERING Q TO OTHENS (SPECIFY) < /~~
//
~~22. OField Engineering Disposition OF8 ELD ENGINEEH8 NG R ECO rara ENDED DISPO5sTION r0 PROJECT EreGINEEfesNG 23.~~
Project EnD ncering Disposition i e s + 2G. QC Acceptance GC ENGtNEER AUTilO RIZ ED INSPECTOR ,s-4
s., . o -) s,
~~3r e~~
~ NONCONFORMANCE REPORT 1. Project Name Job No. 19. 20 Midland 7220 N o. Page b ot 7 2. unite 3. Drewing/ tar.igr Rev 4 Item Desc iptica 6" x 10.5 Channel Embed 5- "c' Lom'*a /. n v m.in DCM -? ? to 777.0-C-201 5 ,,t,a 3 !.i n 2 e,ii pla tc. wwi CC ib!d
~~6. P.O. Or:Sg,No.~~
~~7. Serial No. 8. Replacernent Part~~
~~9. SourceVCndOr 14 10 Contractor / Supplier~~
~~,gn 7 7220 F_It430 ?! / 4 "l a - / JEv n o.~~
r. ;,.1,i p w i.,..wi ne s Wiltne 5 Cc,.

11. Inspection Criteria rr _1_(;n ? t t i 2.
~~AsuE AuvHoRizEn~~
3.
~~sMETCH ATTACHED~~
14. Discovered During

15. Erriip Furnished By R H O.
~~t NSPECTIO N R EQ;D Oowo OneEC OorwER NO. Frn - " ' t 3 "- 7 O vEs Oao D" D" DEC:o OcOMsT O TEsr OCoiENT OrNo Or'o 1 G. Nonconforming Condition:~~
~~24. Desposition Concurrence Pn tebs ~c_QIde-7220 -F-14 4 3 9. P: rwranh 3 renuires m.mterial to be mmntled er 9neciGentien 7720-C-233. Revu 7.~~
~~Soccineattord?.20-C-2 33. Rev REWORM R EJ E C T REPABR USE AS IS~~
~~7. P.nr <rv mh 6. i r.tatem "Pii cer phall be mariced on We drawing *vith the corms-~~
_DATE nonding ta,7 ica rk!ntit: on the ptcel. " PHOJ ECT FIELD ENGIN EER Contrary.te the ai20'.T, 39 pic,ces of 6" x 10.59 channel embeds anci 14 pleCes of " " ~ ' ' ' " '""" 3/4" x '5" pleto embeda recei'.'ed f.ucunt 7.0, 1 9 7 6 were not niece rna rke:1 and t'ic ^" dr.e..!n. a rc.' remce<l in Cloch f!3 above vio act identify LLece embeds as to piece ma: ho. AUTHORIZED 8NsPECTOR DATE Repotred By $ !lte 17. Date
~~18. Validated By~~
~~,a Date~~
25. Disposition Results

>L,,.
~~9 -7. :.-7 to '/ ?.c::pl f. -' 2L X J~~
~~21. Unuting O TO FIELD ENGINEERING Q TO OTHERS (SPECIFV)r~~
!?
~~22. OField Engineerir g Disposition OFIELD ENGSNEERING RECOMMENDCD DISPOSITION TO PHOJECT ENGer4EEHf MG~~
~ 23. Projact Engineering Disposition 2G. OC Acceptance 1
!t 4 M t n / e j o, c. e. ?__ n r o r o i e t e 2__ tsE i n \\ ri s eg n r o In E* o p t %iA d n. s leOC i sFPO s d l y a p n y o i fp c f poyd oCpo g C or y n terce )D n e i n k 'd i h n T d WCPG eio N n O e C p ( T d l R o d O P H 9 E R E C N A M d R e O i l F p N p O a CN s g O a N T l d o I I C C e , 0 e de u n i t 2 n 3 o m. E t 4 l i l 1 t G k s e e i 9 L 1 3 C -2 . e 8 0 0 . 9 f L
e Y
~~Ml u~~
~~C n 0 I '9 3 8 w e o D (* .h M, 4 y e 3 I I I J. T q f I d e 4 8 9 8 +* f* C (< a e a 4 t f4 (; q 3 'r 6 a g O L?) o u E 5 O e;I R W 2C w r4 U~~
~~a E~~
um E .P Hi 3 i .T 9 g H g.1 e# e. a e 3 i e j .V l o o l 3 e Q) C, Z n ce h 9 g 5 a ci 4! [ e I. C e H O y = e o v 2 A o M{ e { a C 9 z E s a A,' E .g a =. g t' O r t" j e = u z w c ,g c. o a O C C w w g;: c, Z w e e 13, t. t. t. .P l e c. o 4 u
~~j a'~~
~~o +! e e =; 3 }. 9* 4 I' : z <d.5 ;c~~
~~o. :~~
~~m o a e [ s.e h.) s l w d ** ? Ysl A >5$20 e-a 3 <w n a r t c. -q C' O e I w th A' 3 1'Illi uw w.'. *i . x t' >W <N <N. H -tJ ,t:, del' h a c a o c3 o o .g g a p" a >a l 15 j. e e. 5 C d e s o-fa 4 o~~
f. ;

u. g u i
~~.u. z J e ~4 r. . N.p ' J,) w s., g-u t m3 5 c I co C +d e% OD E0E0 c e r i 3 l- ,'a, Y. { y@ e O n' d 'u* C. a e.~ a f'>. C; e i^ E E~~
~~O E~~
"C ,9 M %. \\ w w 1 o', 8 P. 2 2 C; (.;i C' !. L ',c(.-} W] w "3: v w w e e, o J.<. h- <e u u w I z m ou y g , v< e t-o x 2-3 v. f o a a C1 W 5: !.c 8 d w ;; es. wM w 40 C 'r - %6 E **% E b O;>w I" 9,
~~9 f.:~~
' g g '. 4A 4 *". 4 O 3 7-r-d 4' !- C 0 0 4 0 4(. Z e ~ s p n. u g 4 o r, ,6 3, t. i h +N 5 . s. Oo %o +4l r. H .tr > z ti 9 o E m lr g g o ao. e u m m e e .c s. ei e w z ww b 8 4 o 8 ma s .., ol e w c, o ,s 3 Q - ki o 3 w i p .o w e 5 w <vt u y.. r.I <J o w = e .2 = -ja.,$,e s. r w ( l o. 2 ~ c = e o g y, c e d u o 44 4, .e q 2 dw ( Y I-s .O O o e- +- w O' z v3 g .'I h. - E d o.ct I ,I E. i, q 2 i. N 2 e w g -e '3. O v s 6 s. 3 3e -O n c p; ei o a 9 5 < o m w cv
~~n. y8. b.5, Cl C c~~
~~s v o 2 N al,y N 2 O E w .O : r-e 45 g I w z o X p o s o 4 e g o 'O7 d f r*_* il' t o, C2 o ,z b 8". ,O s < 0 Tl d o w 'l.4 11 . O w O O.. t. C g .e..__ ~. 4-q,g y ,~ c .4 e m y e-n~~
~~2 o y c x~~
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~~b C~~
~~C % 3 w o. Il a u Ml % 3 o 2 t U 3 + r L E e4 e o E E 1 OI - 2 u w G l o o > C3 G5 G o d~~
~~2 A~~
~~C E .h , $1 ur r r r E Ep. ' 8 O Z I a a o - o w.i m.~~
~~t. g o~~
~~E i 7 v v 2 &w a ~ t z ,p. \\,* .N N u z J r4 < b E a,.., N 7 =5 d,,- d g :8~~
~~1 as y~~
C,; o o E 3 o I A 1 e s a i w 3 0 z t W g g g 4 4 4 g i w e g e a. = - n n D +-
} ~ ~ 3 r NONCONFORMANCE REPORT ~ 1. Proitet Name Job Ho. Midland 19, yo, ] 7220 Nn. _b_bf'. . Peer. I. nl 1. 2. Unit (s) 3. Drawin3/Part No. R"Y 4 Itein Dewription
~~2 727.0- C - 615 8~~
~~Containment Nozzle 2Z-86 Az 207", Elev. 668'6"_ t.. Itam L. wit m G. P.o. or Spee No. 7. Serial No. 8. Replaccinent Part ggg D. Source~~
10. Contrac tor / Supplier N/A N/A r/" N/_A nCv

11. Inspection Criteria Construction N/A ao.
~~E n,, o, t r. Asut AuTwons7ro g 3, sgCyCs gryacuto 14,0.scovered During~~
~~15. Equip rutnaticJ Dy Dowc EsrcC Dorw ere ao. 772 0 -E.~~
~~1 1 1 O 'v"c's* D"n'o" O vc5 pao OncC:C Scousr D Tcst Occic~r Cruc Or'o~~
~~16. Nanconforming Condition:~~
24 Disposition concurrence instead of Az 207. The As-Built location is 5/8" beyo_nd the +1" tolerance allowco" by Specification 7220-C-111, Rev. 9, Paragraph 8. 2. 3. Work may proceed. upj o concrete embedment. ~ ' ' ' ' ' ' ' ' " ' " " ' ' ' ' " "^ /_QC_ILold_Lu s__appli e d. 8'H OJ CCT Ced Gs N CCH DATL OJ cC T CQ r4STn QC E rvGs N E Cs4 DATC AU TDtO HI2 L ts INGPCC Toaf DATC I R .m / 17 Reported By Date (LJ= Ccliuxb 9' ~ %-V 7t. 29hldxd6 L '&. Tc'Cs N-1p.! Vajidsted Dy 1 9 DJ te
25. Disposition Result.

21. Routing Q To riCLo (NCINCEHING O O irH ER3 (E!*CC8 FY) 22.
O ricra on.,ine. rang o.sposition Q ric'o ca o' acca'"o "ccoaia caoco oaseosor' 'o e'<oJcc' c ao'a cc '**~ a i Use as is-Field will make ad,iustments. This is the_by.drogeILexluust nnnin <1cavn The hydtagen-exhaus-t-nozzle-is-4"--dimete,. b[ DCU I / Jy,~T, bl.whq e l W 23. Project Engir: coring Disposition I. 6 ~ 2G. CC Acceptancs QC CNGINEER ,DATC A UTHo Ht Z C D INLt'CC10 f a
g y r B O f o. d c e s g. h c u ^ E .e in c iI s a T ^ A C g uO a D T r 0 W a 2 P F T 'a A i p Y a a D
t n*
iu c e r r o i1 . E t n R q c a i tc3 a .c e O H o 5 r II T o L. 1 O r c u C s T m x r n T E lt C e u s o c F u E e C c S s e r hA e N c e T n c 1 N G Oi a I H n s 9 o g N o a I D n t o p n it R D E e ir T o II Z i c E E s I it u s p k s c E 2 R o A N J, D n is a p o O is I pf d o D C G o H D O N H e c w r r O4. c T ia e U 5. E T v c. lp o 2 a u is A 2 G C U r C c 2 Q A c s S D c 1 / r r . d o 4 O o t 1 h aA I r c rn/ D o c u t c n oN E i a H r v f6 a' C 3 A C p e b. ,1 c A c e 0 T c a A0" T t 1 n e o e t ? c g r H i h. c a c C i t e c n T c T j o n cs e o o e ta c e c o Me n r c t D? T. C Sv i n y P o .O o r .R t s g e" O e c c a r P p u i l o E y r r o i .R oT et o r c T n t i c e n r / a i. s c : t E. r c p o p r. . s C ir o S 'o p n u n oo a'o C N c i a r 2 r i s' A ei .C o"O g s H a v ) o D n 9 a k_ T" b M n C v Y P e R m U* e h r 5 a O A* r t e 1 C o' O F It p t i w w E C x l o e y - P N s r y S 0 4E N 5 "fo e 6 tr e D S c O u c d - ( o C 7 v - O 7 go. ^'O S c H R c .N 2 n r. u a E a t d 2 i d i H gn a g l T l m N vA h s a n o V O o o e/ t l N l c e R e O c N a t b t C a T r 8 o a t 1 c ,.e. J P m o B v Q c v e d a t m H o e n n t j e i o a n m 2 c i c e t r l n n a' la s u p 0 a c \\ n c p RM A o h r a p 1 e e m r n r c c t t e o a . ?p a o i y g f G 8 v m t n n r M 8 r e F c o ?. a o a e d R a N7 c r H c l O C o s n e ta 7-I f e o E N n c d o H t N a e D' t o c e N 2 G NA g e n t N r e a P la/ n n l u n O F. E c gA / r a c ieN u 7 D n/ r 1 h'. n e E o i L n n w S T aN i o o c r: e. I it it t r Do e t n F is is D 7 2 i i b r 0 O o ?. o p it t T p b n 2 is 3 1 d n is O D D v c n e o
~~c o~~
e t o r e C v s v n 1 g ~ ei g n a n NR e~s g e u i i t r h r P e O im e ed i n m r. c / e r e c N ig ig mn e5C e n M n y r i p0 a a S n h r r B k: N l a, o o o n 2 3 it n l e t 'd f t a E w n r E d O - c v l e b o c c tJ t ) o o pW i td s, c i t .Ce D r g c j M it 3 ( c 8 e o r n p n o n i j M s e 1 n1 O o s o r O F n o e t O r P U P 0I N p o u r R o P r. i n r E "O 7 R 1 2 6 21 6. a t d 2 3. 7 1 1 1 7 1 2 2 2 o r !t.i*
.s /r*. t. ,+ - NONCONFORMANCE REPORT' ~ ~ 1. Project Name Job No. 13. 20. y ?!idiond 7220 No. Page 1 of S 3 8 h 2 Unit [s) 3. Drawing /Part No. Dev 4. Itern Description 5. Item Location h. Cor M H/A N/A Concrete !!ortar Scad On-S1 te B: c's P2: int. G. P.O.-Or Spec No. 7. Serial No. 6. Replacerrwnt Part
9. Source

10. Contractor /Suppiser sER
~~(' 22,0, Roy, 7 p/A P/N N!d MEV N O. [ef9eontractor Chani!on, Inc. 11 Inspectici Criteria i4/,\\ 12. ASMC AUTHORIZED 13. EMETCH ATTACHED~~
14. Discovered During

15. Equip ruenished Cy
,, n o, g ,1,y - p3.y-O vEs -E N O C Y ES hNO DwG OsPEC DoTwER N O. INSPECTION R E Q:D N U* ION UU DaEc:G OCONsT D Test Occ*iENT O"=k.UECN o O 16 Nonconforrning Cond. tion: pe:J ficat1on 7L.,e,.L..,.,3, n.iav. 7 Parar,rcph 10.4 nectes: 3, Dry
~~24. Disposition Concurrence a.~~
pc t n::r.*2r ch ?.! he wD.,m c<'c5 coterete cuad cc:.forning with ASDI C-32-712 1 =r .M1!! C-144-70." Co.trary to the abcru, tha e.mrr.nr c:.ad ca ;1te has a unter der.an 1, ratio,ey val;$t c.t 0.667. AS'Di C-144 .,.0 r..qudren a t.utiuc.: vatur decand, rnt.lu 1,y PROJ ECT FIELD ENGINE E R DATE velr.ht of O.T.S. I: cho ild 1:e nered t">at the m.iority of th.: noir cx fcr.dne, e:ad ^" ra.mina eteckn:. led a : t.ne ca-af te u,atch Picnt.,i.uvev.4.r, a sr.it11 portion of tM u PROJECT Cor
~~R QC ENGINEER DATE AuTHOst e z EE Gand h:3 heen 5.*!:cd for olanr ren11r.~~
~~'i'his onnconfor.-.re s t720 noteti ciet f ar* cer ae t..'1cc PECToR oATE~~
17. Reported By Date

18. Vatidated Dy Date

25. Disposition Results m ' '.. w
~~.. \\ ' e \\ 1 L ^ 4' -,, ref. v 4 -Jo. 7c ~ ~~~
~~21. Routing O TO F6 ELD ENGINEE RING Q TO,OTHERS (SPECIFY)~~
~~^ ' , l' e / k CFitfd Eng;ncering Disposition OFIE LD ENGIN E E RING HECOMM ENDED DISPOSITION TO PROJECT ENG 6 NEE RIN G i~~
23. Project Engineering Disposition

26. OC Acceptance OC ENGINEER OATE 5
y AU THO RIZED INSPECTO R l' T G p m-
y 7 g-0 5 o, a ,c [ 2_. o r d e m en ritogn aE n E id gl A o 6rieOC OFPO yp o y C 5 yp 0 poyd oCpo 1 yCe c orn ) tor D 1 inkld a T h n aio N a WCPC l O C t ( s T i R L O Q-P o .E R E d C e \\' N i A l M m R a; O F n N e O e b CN O a N h ?,a t d %e lo h en O dnas r 7 2 d. t r u o n n i t e n h = o t C f 6 1 f g n d i 9 c t 'l c t_ -2 8 9 0 01 5 . i : '.,
sO ' d, ..e
1..,.,.k L *
~~,'Q ' ...'?. ..l;,~~
U
~~_ ?. w y,7,. a 3 ,, 1~~
~~' g. :~~
~~u,,- 3 - = 5 .+ 'NONCONFORMANC'E REPORT~~
~~1. Project Namo Job No.~~
~~19. 508 zo., s~~
~~ROIRW1 77P').~~
~~No. Page .L ot 2. Unit (s) 3. Drawing /Part No. Rev 4. Item Descriptica S. Item Location 2 N/A N/A Cor'r:re t e . I'our CCf49.'Aa G. P.O. Or Spec No.~~
~~7. Serial No.~~
~~8. Replacernent Part _~~
9. Source

10. Contractor / Supplier y /.g 3 /,e P/N ' h-iib 1
~~REV NO eq.hp, qd; g.yy 7. yy ..ygg Jg, ]{,* 1 %.j, s Af r.p j r-,n 8~~
~~11. Inspectiori Criteria~~
~~,, go r% 1 23..'t1 sa. A5uE AuvuonIzco i s. sucTCie ATTACwEo~~
14. Discovceed During

15. Equip rurnie.hed Dy O Dwa O SPEC OovnEn No.f' M l'"
~~~' O 'v"E s"*""OYo" Oves a" OnEc:o OCoNsr O Test CC'sENT DENc r'o~~
16. Nonconforming Condition:

24. Desposition Concurrence REWORK l REJECT REPAf R USE AS IM
~~, ;9-- t M ' e t.+-nmi.19 ri it. : r.n- -1m,c e vi+ h M,T t c d - 76 e.rt" c c'~~
~~.7 " + e n 4,~~
~~1 ?* 7' t. t h . 10',"3 0t'sM.? rI*tti 'f I.UTf 4. ' *C } !*hl 21f' f1C OU.Tf'."*?/ .h^_31 hf' 1*J th ' N -*+ 3 T'P.':f-n f. 12 I N~~
~~__DATE PrtOJECT VIELD ENGINLEn D its' Tig>a t Fm NG T ^T r":r. nLiOLO ^ 1 '."~~
~~denII312qttht. 'CoM.rm to tbn r.bpye, 1 j PrtOJLCT ENG8 NEE 67 DATE Of COU('r 'te Mn?"5 in 0117' OC .Q.~~
~~=. O D b W - N fy n'.'G Y-'< 2 A '* **I~~
~~h ' ' ' I 2M M-e.Q.~~
~~PROJECT CONSTR QC EN GIN EErl DATE lh e. 'th'* 'f,he r '.%. in, 's sellru Jahla Wi t'ht (M' $T l.I. 2 Ih" O*1 f'N4 ' M,- mtmi rf t r I t " M AUTHO H8 2 ED INSPCCTOR DATE~~
~~0V?OV Of P".toh $ c'tet%~~
~~" 7 **.% 1.9 3.Ti, Q.9 er F<>1.I *c.- m >1 9 1.~~
~~17. Reported Dy~~
~~Date~~
18. Validated By Date

25. Disposition Hewits i?.. G, "
~~Y 4,. ~ l*g I.' ! '. /[,f sp..,..e (,. r. y^ .h /~~
~

a,,
s
~~21. Routing TO FIE LD EN GIr4EE RIN G Q TO OTHERS l$PECIFY) [~~
~~22. OField Engineering Disposition Or'E'o Eas'NEEa'as accomaEaoco o'srosn'o" To rao'Ecr Eac'"EEa'as~~
~~23. Project Engineering Disposition~~
/ 2G. OC Acceptance + QC ENGINEER DATE AUTHORIZED INSPLCTOR D# 1 J J. ~ w 8 e
~ s NONCONFORMANCE REPORT ^ 1. Project Name Job No. 19. m) 20. Midlend 7220 No. Page._hof I 2. Unit (s)
~~3. Drawing /Part No.FSK-251 Re~~
~~. 3, Rev 4. Item Description 5. Item Location C m.m I'SK-?'-9 R ev. 3. FSK-2..? R e v. 3 Coi.cret - Cering hu;. 3!dc. 6. P.O. Or Spec No.~~
~~7. Serial No.~~
~~8. Replacement Part S. Source~~
~~10. Contractor / Supplier~~
~~,g, 72?.0-C-2 31 N/A pin N / t. REv N/ A No. N/ A Cnnattuction~~
N/A

11. Inspection Critoria G-1. 0-41
~~,, no 12. ASME AUTHORIZED 33. SMETCH ATT ACHED~~
14. Discovered During

15. Equip FurneAed Dy

h. 2 0- c.- 7 31 O'v"Es' ~ ~O"NO C'"
D"
~~OowG UsPEC DOTwER NO.~~
1/. Nanconforming condition: .DaEC:G OCONsT O TEsv _OCt'ENT OENG Or'o Specification 7220-C-231, Rev.11, Pa ra.14. 0, st,te t in part: 24 Dispostion conconence "... Curing operations chall atart when the addition of verter teilt not injure the " ' " ^ ' " rurface of the concretc. " Pour No. A(63 3. 2)a was conipl.::te,1 at l')l6 hours on A n n u - t 20, l ':7 6. Cutine v..tc initi.4ed at 1600 hcurs e.ri Aur uut 21, 1976. V! hen checked at 1240 cD Augu. 21, J976 the) concrcic surface app,e sted dry. Ref. QA F PROJECT CNGtNEER DATE 131 (13-3-4) Dated Aucust 23, 1976. 'O' Lir.t Mc. 1. 2 0 5. Hof ri tne applied. PROJECT CONSTR QC ENGINEER DATE ' AUTHORIZED INSPECTOR DATC / '
~~18. Validated By~~
~~,Date~~
~~25. Disposatic.n Results e t.f.Heported By,.,,d,,~~
~~/. o(.,'- Date / is e . i >w. 2,.e. .,a J...,A 7. d.'.:, f~~
~~y. $ / - / ?.>~~
~~s. s - u t. a~~
~~21. Routing ~~~
O,TO FIELD EN GIN EER8N G Q,TO.)THCR3 (SPEctFY) f / 3 e d 22. OField Engineering Disposition OFIER.D EN GINEERG HG R ECO MM ENDE D DISPOS 8 TION TO PROJECT ENGIN E ER8NG 4 i o 23. Project Engineering Disposition i e 1 l 2G. OC Acceptance l OC ENGINEER DA AUTHORIZED INSPECTOR D
~~ c. m o r..... a.- QUAUTY nJDIT ANDING JLgs-2-3) 4/S-13/76 .,..u
~~. v~~
ei::. 7 (. =.. ,,,,.......z.. J id 1 & 2 Job no. 7220 L C.. :. Coautruction t -)....c. C. 1.. Richardson j......... ....F,.7 m '2-P-1 2 l US Testing Records ............7............... S. Waters l cc. 7220-C-208, Rev. 6, 01/14/76 3pec. 7220-C-230, Re v.,6. 02/12/76 208 Pcra. 6.1.1.: "'the Batch Plant Inrpettor shall check that cement delivered to the site o0 nct exceed a temp. of 150 degrecs F., and shall also review for 9t' r ports receive.d with each load as 'dclivered to' the batch p'lant " completeness the mill 230'Phra. 12.2.1: (Cemen t) : "rubcontractor shall furnish mi.ll tcat oln t'.... ". reports for each load of ' 1 i 30 Appendix D (C-321aD): This forn indicates that "Bichtel Power Corp.". the mill test reports should be submitted ^^ US Testin;;'s Batch Plant c:mpleteness, inspector dacs not review the mill test reports for cement for ~ Th3 inten.t of the term " review for completeness" is not clear. e submittal requirements of Spec. 7220-C-2 30 (Subcont ract for On-site Batch Plant) in-i etes transmittal of the test us Testing. reports to Bechtel and does not provide for review by ..E All of the cement m'll test Control for compliance to the specified requirements. reports received to date have been rev ..~...... Reconnende d _ Diract US Testing to revit.w the subject { Projpct Engineering should provide clarification of the te rm "rc71ew for comple tent reports for completeness. ravicw for compllance to specification or review pl. tion. for availability and proper form com-Projcet Engineering should review Specification 7220C-203 and Specification 7220-C-230 for the' subject area and revise these specifications as nece ;cary to provide consistance. rrponse should be coordinated with the This renolution of Bechtel NCR No. /03. a -........ 5/14/76 1: Pn ~-]CC-2 6 3: Proj e c t En gin'. 2 r . 4L ,n.: Thi intent of the term "Rev12w.for Completeness" is to review the documents for complien ,i .. ta the specification and includes proper form completion. ,Sp::cification 7220-C-230 (hision 7) dated 7-9-76 was revised in response to NCR 403 to i j quire submittal of material test pecification 7220-C-208 (Revision C) has _been reviewed and found correct as is. reports .... l7G l'WY & w w~.em. = h b Rlb
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~- ~- luHa l.b.1.9._76 ~V r i im...s,........., . _ a... e.,. e, - - =_.__.-...,_.__.__._.,_,.,c. 1. NCR 6432 initiated bec..use of testing sister splice in lieu of production splice - 2. A one hour training cla w was given by D. Osbqrn covering QCI C-6.00 which included proper sc=pling. ..,.........f.g.~,#.....t,2.; LM.; "r, - a- .~.1 - - - fJL.a.*E 3 2:r :. 3.r-~ - -"-- - Sh f J M-e , _ ~.* t.0.'~t.N * ., f fV ,'%.\\.,cs.. mms, 6 .._......e,.......eeve.. r _2 .m ,a. - i p ..-.== =s-- - -. _
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1 _t cer :r..uction i.'--- . !a.u rop f3 1_1 p.g .. 1.. .(. . / ..... ) a.a C_.n s,, J..... - .' u,. u s... " '. aw.- s A, nny. ~.... _... I i. Specificatian 7., ,,. v,., J -n u- .. u s!- .a...., 6 Paragraph S.I.4-states: "A P iled '. it ce carort of na.icr weid repairs "..;ill 'at ~ade and a copy furnished to tr.e Projn: Enginear in ccc edaacoN fluelear Quality ' Assurance thru:i. ed th the procedures <..'scril'ed in the defect, how repairad, subsec..:nt heat treatmanThis report P. ail state the nnure and !ccation ref and in iede copies of all nu.mir.nion re-Cords". ~ .,.,-n.....:....,.-- ~.,,,. stated in the BQMi Appendix Paracra h 11.1.Reportr. of Irajor wel.1 repair.; cro r.cde weekly ca Cec ~ ~ . ca for the report nor does he rc:cive copics of Ali examination recordsne Project Engineer is ) k ~ ..=,,m .....m....- necomencac. - _ __. =,,_- m,._ - - - Bring actual Field practice cad the provisions of Spacification 7220-t'-204 (0) R Paragraph 5.1.1 into agrecT.ep. ev. O, ...,,......,,.,.,.,.,....,.,,.....,,_.........i.._ u.... puly 15, 1976 r,.,.._ c P f., i .,roject Sacerintendenta--.. : __.w /p =/. g./. ,,/ q),.- ' i A g ,,...,a.........., a ;...:.s.1, ,,,:.,..y._m. n.- See IOM ^-113c dated imp:.. 3, lwu (n.tt.ch. i) s 3 4 ,.-..-._,_...___::.A..u..u........m.....,, - _. _. _.=.:.. _,.: m m..=.m_w _-, m. -,n m m,m__.. a r, -.-./.Q s _.: .... 9...... ~..... ~.... m. ,.<f.m/ / ', eY
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m gnny a MM Bechtel PowerCorporation J kW _ Interoffice Memorandum h G. L. Richardsor em - Actst 3,1976 ss,.a Job 7220 Midland Froject. r,n J. F. Ecwgen Response to OAT-111 0-1130 construction o, Iiidland, Michigan Subject audit finding references paragraph 5 1.4 of Mechanical ' Specification 204 (Q) Ravision O. The parecraph addresses " Reporting ihjor, Weld Repairs". Finding::: (1) Audit findin6 quotes paragraph 5.1.4 inaccurately. The last sentence was not included, and it is critical to the whole question. I quote: "1hjor repairs are defined as the repair of (my crack other than crater cracks or repair of defects which are indicative of a fundamental materials probic::t or of a process out of control". l m. Utilizing this defination of "!'ajor Wold Repair", the remainder of the' audit finding becomes coot. The WR-9 report, and veckly. "vc1d repair ' status report" (as required by WD-1 paragraph 11.1.1) address all " normal" weld repairs. s As -far as we can detemine, no'!.hjor Wold Repairs have been reported to date. If in the future they are, the require.T.cnts of M-204 paragraph 5.1.4 vill be followed including distribution of examination records to the ' Project P.agineer. I!owever, in Lieu of '.uplicate copies of x-rays of the vold, hand drawn transparencies e of le repair area vill be sent. fl ,$:g,/w/ ,. a
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..r..... "h .-- p.;;. ~~ .iidland Units 1 & ?. Cons truction O.... G. Ualdrop N/A 6 Calibration Laboratory R. !!iven 'FIP G-4 Rev. 6 BOAM 5440. Rev. l - - ^ ^ ~ FIP G-4 pa'racraph 3.2.4 states: "The checkout record shall display the name of the user, dates of withdrawal'and return, identification of the system or component being tested, date of calibration expiration and information for required' maintenance." ' Contrary to the foregoing, five (5) pressure gauges were found issued without the name of the person to whom issued shown. ,3yto '(2) pressure gauces were found to have been used for. ASME Section III piping tests without (V.;e system, component or test number indicated on the checkout record. The pressure gauges were BPC.M61, BPC-M1251 EPC-t.11252, BPC-M1254, BPC-M1256, BPC-M1089 i and BPC-Mlll6. .~..........- Rec 5?ftenceo 1. Correct the issue cards (Calibration Certification ~ Records)-for these gauges. 2. Review the Calibration Certification Records card file and make corrections as found. m_.............. 8/15/76 " Project Superintendent o See IOM 0~-1128 dated S/2/76 from J. F. Newgen (copy attached) I ',/) x r:;.. -;.T.. ~^ =~ \\ 8/7/7g " J. F. Newgen .((/ y .. g p a" w
/ Elpf,X'y/ ' Bechtel PowerCorporation Interoffico M rmorandum r' ro G. L. Richard:on ose .h:cu:t , ic/i'; suoj.a Job 7220 Cdland Pro.icct J. F..owcon RAF 118, 119, 120 a 122 0-1128 constr.> : tion c, ridlan, P.ichiCan cce ~~<. : ,.,4s J. F. !!cvGen L' JFII/ETJ/skd t.. 3,. s.\\- \\\\\\\\ )yp a ,..^~~
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0". E B K. F.' K U DiT F EI 10 8 6.JfF.13(18-3-4) o 3 8-23-76 l ..m.... p .G.L. Richardsoa/ .iidland 1 T, 2 7, m.u.... Construction J. Hook I,......... ......."C'-Du t to n/ la Concrete pou/ A(633.2)a .._.u................................ F. Teaaue Spec. 7220-C-231 Rev. 11 Section 14 I'" Shetion 14.0 "... Ail concrete construction joints to receive additional if f ts -hall be water cured." of concrete Section 14.1 " Newly olaced concrete shall be kept wet by the continuous presence of water sith a nozzle, soakers, or wet turiap..." ..he surface of the concrete.Section 1.i.0 "... Curing operations shall start when the additio ACI 301-72 irocedures shall be ap:: lied irmdiately after completion of placene ACI 301-72 para 12.1 refers to ACI 308-71 ACI 303-71 para 2.7: ~irst few hours after placenent of concrete in hot weather.""The need for adequate co s "untrary to the above the concreta surface for piaccrent A[f33.2)a, appeared cry cad there .his placement cas completed on 8/20/76 at 1916 hours.'as no evidence that c yring was not initiated until approxicately 1600 hours on 3/21/76. Subsequent ir.vestigation reve .Pg at approximately 1800 hours on 8/21/76. QC verified adequate This placement must rasch 80% of desica strength prior to the adjacent slabs M: 'd being placed. Ref. (Spec 7220-C-231 Rev. 11, Section 5.4). ,c;T... m.............. --~ Identify this concrete as non-conforming and obtain project enpir.cering disposition. - 1. Note: The ability of tha extra concrete cylinders to represent the concrete, should also be addressed prior to deternining when the 805 strengtn requirement has been met. 2. Determine why curing was not started as required and take actions to preclude repetition and provide additional training for suparvision and field engineering as may be necessary. p,...........,..m............. 4/30/76 Prc het Sunecinta Ment -... ~.......... ~9 mm p............................. ro.~.. ^ ~ ~ t )
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l M/A tidland 1.& 2 p.T.J";;., g.,,,, Construction E1...... B.T. Stojkov -... ~,,. 13-1 2-P-1 1,3 0.C. Records Vault lg...q." i.'&d ~ , ~,................................ D. Parker NEPO-MT. Rev. G. Para.1.3; flEPO-PT Rov. O, Pa ra.1.3[ t!EPO-UT. Rev.1, Para 1.3 Para.1.3.of NEPQ-MT, l'EP0-PT and NEPO-UT states in part: " Certification shall be by a Bechtel NDE Level III Examiner." l , (W.R. Smith, Sr.) who is not a Bechtel f!0E Level III Examiner. Certificati . p' d Anderson, T.O.-MT & PT Condie, R.S.-PT DiCarlo, P.C.-MT &' PT Jackson, B.G.-fli Lussier, R.G.-PT McLean, T.A.-PT Pardee, W.M.-MT & PT Ratter, P.H.-MT & PT ( Level III' Examiner. Revise ^ the controllino procedures to remove the requiremant for certifica n (?!ote: This change has already been made to f!EPO-RT in response to Consumers Power C g...............- ] fr. = =,;.................., -= 10 6.s,.m.../21... 76 !! & OS - D. Parker l. l ,m i l \\d -,....E ... 7,..., C.W.".'.~.G R,- ~ - ~ I ,c...~,........,.....r...... i\\**
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~~1 n. O I .c 6 OUAl.1TY ASSUhaNCE D:SCREPA' CV REPORT 10h j~~
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~~9-13-70~~
1. PROJiCT/DEP T./CO.'J ril AC TOR

2. POIN T OF ORICstJ 9
~~[] FIFLD ~5.CADUiEN.MD E~~
.iidinn<1 1 ?< P G} OFF1CE G. A. Krddrcp /51!

6. WORK PLAfJ DATE

7. CHECKLIST ITEM B. ViMERE FOUtJD

9. DISCU$5ED *.*ilTH i
~~n/A tr/A Dru rt Control A. Doon i~~
~~10. CONTROLLlrJC DOCUMEfJT.SECTION, PARAGRAPH, ETC.~~
~~i SF/ PSP ?h Rev. 1. Pn nrravhc 1.1.5 c.nd h.1 I~~
~~11. OUOT ATION I~~
SP / PSP //h pe r,cr,nh 1.1.5- "Drnuire t'ontinie. I rrnad nart ol4 c,11" fr,, W-f en v41.1 he I chec1cc,1 sc,4 nn+ the ficia in<- rn in n a nil d nvir r. bnvo bm m re ci v< 41 hv th Jcic14." S7/ PSP A Pn'ncrnnh h.1: "'The Dd' ut il. ht-tr.ted nr drnvirr t.rnnrmf'ttml covered by Section 1.1 rm>l 3 ? c t' thi n vrner<1ure
~~12. DISCD ?PANCY DESCRIPTION n n. + -m-1, +ha r b, _,- $1 r s t r --~~
~~c', -r -,1 r,-*'<,-- I 3.' b- ;, ~ .s,,4, t, i 4., - i s, sg I c~~
~~13. RECOMMEf!DED CORRECTIVE ACTION Implement the requireacnte cf SF/ PSP,,'!h.~~
~~I l~~
14. SCHEDULED COMPT T f TON

15. RESPONSIBILITY FOR CORRECTIVE ACTION DATE g,_ g.g; y,
y
~~16. CORRECTIVE ACTION TAXEN The rerluirerents of SF/ PSP ?4 have been irplemented, flew C']cument Control personnel i~~
~~have been hired, indoctrinated and assigned thi's responsibility. '{ )17. O E CO' PLETED U3. SUBMITTF RY BESFONSIBLE AUTHOPITY k4l& Y Sm -rY WYd' w -:r& } l~~
~~10. COhrfCJ6,VE'ACTJO6EyiFIED nY OAE~~
~~_ k$bkl'h I,V' '2:. DisTE AAO-86 9/17/74 c/ , ~//~lh i 9~~
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~~jg g . u,, s.. i.:... tw. 'jt ", CUALITY J.SSUP.ANCE DIS 1R! - we ll7 l / .NCY fiEPORT .:.issutcATE \\~~
1. PROJECT /OLPT./CONTR/.C NA June 16, 1976 i

2. PJ.NT OF ORIGIN
. f'idland i & 2 J, J flELO ),. AD PREPARED BY:,' W O OrrtCE 4 G. 3 '.leti d ro n G. ViORK PLAN DATE 1 7. J!!ECKLIST ITEM S. Ydid AE FCUND ' i;.. t J. OlSC'JSSED '/ilTil @ilj N/A "/A I A.' s i / "' Aux. Elda. I D. "t.theas I
~~10. CONTROLLING OCCb'.1LN T. SECT.3N, PAR AGR APH, ETC.~~
',,f Specification 7220-F:-bM Pev. O Paragraph 6.3.3d .i it. OUOTATION " Jigs; fixtures and lif tinq devices used in contact with surfaces of stainlsu .e i steel shall be stainless steci, aluminum or approved n m-r.ictallic natorial" i l 'P k5* )\\. /,.
n.
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12. OiSCREPANCY DESCRlFTiG'1 r.
The counding fixture ohsarved ir. use cn nina sncol ICCR 25-5-6 consist d e of a b )' welding ground cable "ith the insulatinc end-boot nilled back and tha b I, held in surface contcc t.ith the :tainless s~ teel pire u.ir.c adhesive backe ,,.f, i ane. l .$. C' * - i.,'.,'.- 4, e', * ?I i i e,. .g.- l,.'* i':g. .I[. '
~~13. RECOM'/. ENDED CORRECilVE ACTION 1.~~
Peaove croundina fixture and insnect contact r;nint on nine sur9cn ,',0:.. Of arc striking. t iake remedial actica if required. (n .w i sm,cn }G. 2. Issue instructions to Field for nroner m9md of or01u dirio to e.t ai ccapor.ents. -+sn' 3. Indoctrinate wele.ir.o norsonnel in coir:'ct orcundip.nathnA ,1.yf
14. SCHEOULED COMPl.ETION l 15. RESPONSIBILITY FOR CORRECTIVE ACTION

c. ; ?
~~DATE July 15, 1976 J Proiect Sur.,t. , ' s'~~
~~16. CORRECTIVE ACTION TArLN~~
~~~. $6C &77/-6'ty'd.~2> d&~I','ft? 5.'D/ 5-f4 hGLh'*5'V / f.. -2+ro WJc :w/;..... e~~
~~17. D ATE CO'/.PLETED I~~
~~. R/3/76 1:1. SUL MITTED BY RESPONSIGLE AUTHO AITY r~~
~~19. ' CO R R E CT). "E, A g T I O '#V E P) f l E D fG,v hi AE~~
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~~'0. C ATE AAO-66~~
'9/17/ 71 / b.E
stig.)-,am D /J *). / 'A ;.hd ~ l Bechtel PowerCorporation I 9, intero'ffice Memorandum To G. L. Richardson oce June 29,1976
~~suoiec, Job 7220 flidland Project 0ADR W jt J. F. f'eween~~
~~,,om f et Construction cop. to Midland, MI a In resoonse to' the subject 0ADR, the following' corrective action has been taker.:~~
1) The ground cla.mp was removed and the point of contact was visually examined for evidence of arcina. No arc strikes were found.

2) Field personnel responsible for grounding to stainless steel piping were verbally instructed on the proper methods on June 14, 1976 pending ' selection of a stainless steel clamp.
~~L' hen the stainless steel clamps are received, a' uritten instruction will be issued which will discuss the nethods of grounding. /$$2x / / <J JFH/JV/sw +'t cy s u,.:,' t';' ilq l,n 'h ', I, j :h sW~~
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/,. tro,u.s v,.a.7 uni m.i..t.i iSciiEP M b's PE N itr-r__.....z. 3.. - i .:.15 u s D A r d i e 1 mm 7/16/76 I .. Paont.1/ot,er.iconinAc toit U
~~2. ran:t ur unacia I~~
~~@ nu.o ' !'. unu MicPon.;a uY: S..OllX Pl. AN llAI E Jland Units 1 & 2, Job 72?.0 lj orrh'E R. T. Stojkov 'i. C l l C C Y. l. t ', 'e i T L M~~
~~0. YlH UIE I UL?iU U. Dl ". ::U ',5 ; O '/i! T i l I~~
~~A _ U/.S - 0 I _ECCCid F' 9, cot;if tulu!;G DOCUMi;;;T, sCcliCli. i'All AGi!Ai'il, tTC.~~
~~d. d ;t'3.1.],Y.f l'.2T3 1 SF/ PSP' r-3.2, Rev 1, pa racr.rh 1. ?.4 it, O U O T A l lC.*2 Paranranh 3.2.4 ':tates in nar'.:~~
"Ite-s unich are discovered durir.o receivino insFection to be irt.cct3plete because of ircorrect or inadenuate docu.ncntation shall be controlled ' to prevent their.inadvertant use or. installation by the use c'f 'open inspection records " l '.. OlsCni; pat;CY DE 'Citti'T;Ot; Contrary to the a'ove, when four (a) sets of spare caskets ucre received with inadec i c uir'entatica (G-321.-D r.ot receive:1), !;CP. ,E3 uas issued and the inspection record Ior receipt inspection was closed. .l t
~~3. necoM.:u:ow co.:nscort acno ;~~
l _Clarih_f.be._use of;ncncenfert ar.ca tcpccts in cchjune. tic:ud.th. nccr.j p t :mpec. tic.n_ ar'd instruct receivinn FC Encineers as appropriate. l ,t.:. inn.t i y a un ceni,L c r ivt Ac t :o:J .a. scur uu:.ta cc mu.not; i t,. in..iv }. D A '/[30l76 ProrF .G. COnnLCTIV:: /.CTlot; T AKU _.s The fiCR was renviresi as detemined by the 1GCE in receipt insnection. in o'rde r to re-lease, the iten from receip_t in':ncction so tha t it co'uld he store'l in the varehouse l "C9..U rj,s ta]gj,,,_, P.c f : PSP r.-3.2 Rev. 1, Para. 3.2.4 and 3.2.5. 1 A,l,.E,LO,MQLp' 1 L a}tt.- 'ju. *.n i i a e,
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~ Bochtel PowerCorporation Intercil:ce Memorandum A'. - go ( 41 c C. L. Richardson
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~~8" " Additi::ci Resp v.;c to q?I't 3123 August 16,197C OCFM-2202~~
~~4 J. P. Ceanally eca c:~~
Quality Control b Midland, flichic'.a 2X 4 -- - ccon = ^' ~ Jcb I:a. 07220 i c The:!:CR uns reqbirad by the Lead qCE in raccipt inspection in accordance with DFD G-3.2 Cav. I Parac;raph 3.2.5. t . tu TE C W [- T % t h j. The 4Mo.-eerr'.-kn of PSP G-3.2 Rev. i Paragraph 3.2.4 as given by the Chief Field Qualit'y Control Engineer is as folic.s: It allows the Rocaivinc QCE to control r.onconfoming ita.:s due to 1 lack of cr inadcaucta c:ocumentation by ti.a use of onen inspectica . Records,:10'.tever, it does not croclude the responsfole GCE frNi writing an ::C?. cn nissing coccmantation if in his or. inion the :!".3 is c s. required tc raicase the item for storace, store in place or instal-- .lation. v. It should be noted that. if i.he item is released for further.. wet by can-struction-tha rcc;uiremants of PSP G-3.2 Rev. 'l Paragraph 3.4 are manGatcrv. ' J l' O N <; n s,~ .. -' C:. J. n.~ ~,. ...S r 1 NG ;Q /m, j 6'Q')L-l4 's .S ?-l tG n j ~- 7 i _, ; l r.0 4 -.' ( J. P. Connolly/gj t I.3'... -... 9""! y . - i-PFQCE ^ t
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~~. y. -~~
~~OZ!iiiPANCS i. T'OllT 'Ciss'Giii,5 f ~ "JEC r/o hr r./ CONT n Ac t on 7/26/75 i~~
~~2. i01::7 Di...uct:1 e~~
e.; s. i t u,, S. C AD Pai.i>/s:sta uY-nd.~ Uni ts 't &2 Job 7??'. i O orriet v"'in; et,w CAT E ?. citr.cu u s. '. c:a .: V H Dit i..s..a u B. T. c.:a j te e I i r. r,; s c us...:.. n i ii i;/A .':/ 3 Q.T. '%i t e j fe. .>. c.onTr.o tu:sc 00:e..: ::.. :.t..,. cA,: AGn NH. ETC. 1 ?erformance Sr.nificeir.n 1. n 1 N v. O, car 3 6.1
~~1. OUOTATION Paragraph 6.1 st~ates in part.:~~
~~' % r. ul '. : from. The cuali ficatica tes ts.... shall be recorded on Bechtel form !!R-1 : trelder,r.c/or iteidr.g operator performance r uciification ~ ten' record." -l l g 1~~
~~2. D10CliEPANCY DCscillPTION qurina a revicu or the Ecilarmhers walCer quclification test records (!?.-1), the-S.nnq ciscrepancies were nc cd:~~
~~I ( \\ 1 .:oilerma ker- .S..v toc.1 i',i y -. _s c ra n a n c... =- Iker B-200 Thichness rarce qualified for incorrect Thickness ran;.a qualified for incorrect j~~
~~cas.cn B-251 I~~
~~!almes B-217 Test /?etest net narked~~
~~napp B-250 Forar altered without initials or date~~
.3. HECOt. !.iENDED con n EC T!VT. AC'iiON i) Corr 2ct discrepancies noted in Block 12 above 2). Review the velder qualification ecords for the other crafts (Pipefitters, Ironuarkers,' et'c.) and nake corrections cs ._' Ces sar,y t 14, sci!EDutCD CC'.!!'i.E T!0:1 15__ a.:sr0N310.i!.iTv FOn C0hiiEC71VC ACil0:. t. 1 R/_I.3/_16 I'll0.itCf MiP2riPdP.P.I!22I iG. CQfiRECTIVE ACTION YAKEN t s 1 1 l o, nATc cO..wt.tTto ta. sua:... mo av a6c. mat.c AuTuoiury l 1, 't a cointecTive Action voura.o r.v cr,' 4 w), w ca. g.p n l \\~u :: ~... c a._._ y
Y ,/ ~ ' e )99 <t./Cc:g L.J A. L. T. i, e.. t..u...d n.., ... 4.. r c i A.w. s.- >Oli i .J ~ -,: s a-,; na i i .t 7._._o. r o. ; I. 1 JE CT!uE r r.;co < Tl; Ac t uli ..s,
~~2. N;:n o aG;;;~~
~~p h, r m 'a b U \\U P!' EPA i'd CY; I 'D'<tland ' ni ts 1 1, 2 Jch ??F m J m 0 UUiCC iB. T. Stojkov i s,..Jiu' Pl.A:: D A ; E~~
~~7. ci E c t.. ' I i U/.~~
~~l'. Y HunE i uu: 0~~
~~u. In.; JUS n :: v.: Tit I, i~~
~~[I/A li/A !. 0.. C. V i: 1 t~~
~~9. !'nH O.is 10, conTnotu::a coco ".::1. :.cc;~~
~~... ;.n / c.A P a. cc:. 1 Performance Speci fica:. ion '.4 '. Rev. C, parc 5.1 t~~
~~11. GUOTATiOri I~~
~~l., i .I i i~~
~~12. DISCr.EPANCY D?.3CillPTIO : -~~
~~~ _ r S.<: " n'. Diser. er.c / Kricsche 3 O.~.d8 ) Thic : ;c..s rcnc.e quali fied for incorrect Lee~~
~~P. - ?~~
f Thich:. cts rance q::alified for ir.corre:t t Martin S-l #f Electrical characteristics not ri ven i 0'Chanpaugh D-213 M:/ .?assed/ Failed r.ot rarked Ve9h B-i 32 #+ / Thichess range qualified fcr i.ncorrect 1 Ualmsl.ey i'-20299 Passed / Failed caticarkcE / 13.11EC0t/.?.1:iNDEO CO: lit ECTiV!: AJ r.ON '~ ~~ i I i.
~~14. o,. CH i. O u t e, L, L.~~
~~..,.. i.,l u..... r. ~- a s,......,.,... -- 1. c --- -- --- g.-,, L,. h ;., i v.. .....a.... - c U AI E v- ...w..... 8[_] ?. /. 7 '3 a - _.....u. % +m_.0, v m i b*.,, ,8, s.. sn .J..~~
~~10. ConnECTtW: Ac1107. TAKEU~~
~~.a.... I ) -.1. Discrcpc.ncies not:d W:_ -~~
~~r..ctd on C-lC '/.5.~~
~~2. .t ' cor.:pl-:.c rcriw c ' 03.1 : ;wea j elacre'Que.lifice.tiol: ( i __. M-l ' : ; re. cc.mpleted 0-11-70. t~~
~~17. f TE c0.vPt.t TED17-7 k I~~
DA I U1. nurt.;d..- s i.( / s.1 e v. e. c _. P7E l ...n o v[%.:/sec,siat.cJ.aTucpyy l I to, colu1E'cTivu Acno:: vEiurit.o. :-q) f) N..;A:r j a.. t- .[ 1, --.-.-..t. ._ m % 1 g 'm %.*')ff' ._ e s.. . :n. e -..._ 3I.L. : '.t.,i ) Jp ~ . ga
'. Q Au lui.it I. iso. J ~ '., ' OUALITY ASSURANCE DISCREPANCY REPORT 139._ 7-
~~4. Issu'E DATE 8/13/76~~
~~.{,~~
1. PnoJECT/ DEPT./CoNTnACTon

2. Pot:sT OF onictit D' ':#
~~D() FIELD~~
~~5. GAD PREPARED D~~
~~lilDt.A:10 i t, 2 O OFFICE B. T. Stojkov G. YlOHK PLAN DA1 E~~
7. CHECKLIST ITE?.i U. VJHERE FOUNO
h[,;
~~t./A tt/A Receiving Inspection~~
~~9. DISCUSSED V.'ITH.~~
~~,(" ".~~
~~10. conTnoLLiric DocU:.1ENT, sECTION, PAHACnAPH, ETC.~~
M()Ali, Section III, ilumber 4,. Paragraph 2.0 i l} M. OUoTATION Paranranh 2.0 states in nart: " Procurer 9nt Insnection nerforms source surveillance durinq the inanufacturina process and reviews sunolier cuality v'erification documentation orior to shinment." 6
;)
~~12. OlsCHEP/.NCY DESCnirTron~~
'The followina NCRs (copies attached) have been issued as the result ~of non s (m\\ ident' fied during receipt inspection of shipments of pipe spools from ITT p.f i ',. f,';,' Kernersville i. fl.C. : 431, 437, 438, 439, 44G, 447, 440,.451, 459, 465, 467, 476 Nif and 408. These nonconformance reports deal primar.ily with incomplete quality lY.?;. t - }.kl veri fica tion documentation and shipcir.g damace which may be the result of inadeque f.'!: - l1,Y f ; documentation review and shipping preparation - both areas nomally covered
~~i-Procurement Inspection.~~
~~. r.(d '. ' J)~~
~~13. RECO?.".'.iENDED CORHECTIVE ACTION~~
~~(:p 1) Determine the. cause of these reneated nonconfornances.~~
~~2) LTake corrective M..-~~
~~action as indicatet to nrevent recurrence. .s ; p h,',$l '~~
~~14. SCllLOULED COT.1PLETION D^Tf 9/20/76 1s. REsPOt:SIBILITY FOR CORHECTIVE ACTION Proiect Procurement fianacer 5.',~~
~~[ - 1G. COnHECTIVE ACrlON TAKEN 3,,, - r?. J- ~ ' p,' -~~
17. DATE CO.".iPLET ED TU. SUut.11TTED oY llEsPO.','stGLE AUTHOulTY

19. CORRECTIVE ACliON VLHIFl[O UY OAE
. n, ',. 20.DATE '(i[t} '*, AAO-66 9/17/71
Attachm;nt A Route To 'Olis Copy For File 16.3.4 ~p FMSouthworth SHHowell Issue Date m r,.s n io7A HWSlager GSKeeley Project Midland i & 2 CQHills TCCooke Ccasum6ft F0Wer' File Title NCR's on Bechtel JMilandin WFHolub Nonconformance G,LR,1chardson Repcrt No OF-84 This Nonconformance Report is Issued 'ib: Prepar'ed By [ h w Dote 3-2344 Mr. J. F. Newgen f Bechtel Project Superinte'ndent Written Jteply Requeste' / Date 4-or; c Corrective Action Requested By Date 4-20 ~, who is responsible for corrective action. Nonconfomance Description and Supporting Details: Storage surveillance report FS-76-20, " Storage of Stainless Steel and Nuclear Service Carbon Steel Pipe, " documents three storage discrepancies which were not corrected within 'the required time and this NCR was written to obtain ccrrective action on those items. The nonconformance descriptions are as follows: 1) F-1-22, Rev. 3, storagc form for Non-Q " Shop Fabricated Stainless Steel Atmos. Eadwaste Drainage Piping System for Aux. & Reactor Building," requires that all pipe ends and openings shall be capped and/or scaled and that all closures and tapes must be intact. (Contd on Attachment) AEC Reportable .Yes No @ See Procedure 9 (For Nuclear Projects Only) fs) - .V' Stop Work Necessary Ye No X See Irocedure 16 - Stop Work No Noholdtagsapplied.f,s Recommended Corrective Action: ~
1) Corre'ct the storage diserapancies and document the correction.

2) Ver'ify cleanliness of the pipe and if found to have an accumulation of dirt or foreign substance, clean in'accordance with approved procedures. Where work is necessary on closures, verification of cleanliness is to be made prior to repair or replacement of the closure. The verification of cleanliness is to be documente

1) Instruct cognizant personnel of storage requirements and document the instruction 3
~~Corrective Action Taken: and to whom it was made.~~
1) The pipe storage has been corrected.

2) The cleanliness of the pipe was verified and documented.

3) Cognizant personnel were given verbal instructions regarding storage and cleanliness requirements on the subject equipment by the Material Storage Engineer and the Lead Piping Engineer.
Verification of' Corrective Action Required Yes @ No O Method of Verification: See attachment. I ('-.} Nonconformance Closure Confire d By 5/ V Date m -7 c.,// 1To be completed at time of closure by Consumers Power QA Services. Page 1 of 2 e- -.-n,v.
/
,e' Filo 16.3.4 y' Issun Date March 23, 1976 .s ', Project Midland l'& 2 ss ,/ File Title NCR's on Bechtel i Construction Attachment to NCR Report No QF-84 i Nonconformance Description and Supporting Details: (Contd) Contrary to the above, the pipe stored at the Sasse Road laydown area was observed to have four cracked end caps and one flanged opening that was .not covered. 2) F-1-17, Rev. 4, storage form for Non-Q " Shop Fabricated Non-critical Austenitic ~ Stainless Steel Conventional Steam and Service Piping," requires Level D storage and thus items shall be stored on cribbing or equivalent. Contrary to the above, pipe spool OHCD-154-S614-9-1 in the fenced laydown ~ area was in contact with the ground. 3) F-1 forms for storage of Q-listed stainless steel pipe require that all pipe ends and openings shall be capped and/or sealed. Contrary to the above, a pipe spool of Palisades pipe in the QC hold area had a pipe' cap missing. fQ J biethodofVerification; s.s-
~~1) Visual observation showed the pipe storage to be corrected and the pipe was observed to be clean on the external surfaces. There was observed to be no,~~
visible contamination on. the interior of the Palisades pipe prior to replace-ment of the cap. F-2 forms, F-2-3862 and F-2-3955 documented the correction and cleanliness checks. These forms were reviewed and found satisfactory.
~~2) It was verified with the Material Storage Supervisor and the QCE responsible that they received verbal instructions regarding storage and cleanliness requirements.~~
~ j e v Page 2 of 2
~. Attachmnt A s - r Routa To This Copy For File 16.3.4 FMSouthworth SHHowell Issue Date March 23, 1976 fg HWSlager GSKeeley Project Midinnd 1 & 2 y/ CQHills TCCooke JMilandin ConSum8f5 POW 8I File Title NCR's on Bechtal WFHolub' Nonconformance ' chardson Report No OF-85 This Nonconformance Report is Issued To: Prepared By /M Date J-27-74 ! Approved By W 8 M [ Date8/35[7c Mr. J. F. Newgen f Bechtel Project Superintendent WrittenReplyReques)e By Date 4-06-7i Corrective Action Requested By Date 4-20-7 who is resnonsible for corrective action. Nonconformance Description and Supporting Details: Specification M-204, Rev. 4 " Technical Specification for Field Fabrication and Installation of Piping and Instrumentation for Nuclear Service," states under section 6.2 that "Austenitic stainless steel piping may be stored outside on cribbing. Cribbing shall.be of sufficient' height to eliminate direct contact between the soil or rock of the laydown area and the piping". Contrary to the above, 3/4 ' ' fuel pool leak chase piping was observed ta be in contact with the ground in the area west of the combination shop.- s AEC Reportable,Yes No @ See Procedure 9 (For Nuclear Projects Only) Stop Work Necessary Ye Nd See Procedure 16 - Stop Work No Noholdtagsapplied.f Recommended Corrective Action.
1) Correct storage.of pipe.

2) Verify cleanliness of pipe and, if found to have an accumulation of dirt or foreign substance, clean in'accordance with s'pecification M-204. Verification of cleanliness is to be documented.

3) Provide assurance that other pipe in the area vest of the combination shop is i
stored in accordance with applicable storage requirements. Corrective Action Taken: (Contd on Attachment) See Attachment. 1 I berification of Corrective Action Required Yes No 1 Method of Verification: See Attachment. bonconforma ice Closure Confirmed By 7 W Date 8-9-76 # j V To be completed at time of closure by Consumers Power QA Services. Page 1 of 2 ,n ,n.. --,-wv w--we

~~w-v"f~~

~~y / ^ File 16.3.4 Issue Date March 23,,1976 Project Midland 1 & 2 File Title NCR's on Bechtel Construction t Attachment to Report No. QF-85 Recommended Corrective Action: (Contd)~~
~~4) As the area west of the combination shop is not a designated storage area, describe how this area is monitored to verify that storage is proper.~~
1Corrective Action Taken: 1)~ The pipe storage was corrected. 2) The pipe was inspected and documented as being in a clean condition. 3) The area west of the combination shop was inspected for compliance to storage requirements. 4) Field procedure FPG-16 was issued to cover maintenance of items released from storage and covers the area west of the combination shop. 1 Hethod of Verification: /N 1) ( j( A walk-through of the area was conducted and all pipe was observed to be stored properly (the 3/4" S.S. pipe has since been removed from the area) and in l a clean condition. 2) Documentation of the.Bechtel inspections for proper storage and cleanidness (F-20-13 and F-20-14) was reviewed and found adequate. 3) Verified that FPG-16 was issued and is being implemented. W ./~N ( ) L. ) Page 2 of 2
l,, s Attach =ent A Ecuto To '1his_ Cony For 3. File 16.3.6 -('f/.Q, Issue Date _May 4, 1976 /^'s FMSouthworth S!!!Iowell / . CQilills GSKeeley ) Project mdi-md W 7 2 IlWSlager TCCooke J:lilandin E Sil.M'l EF.1H File title NCR'.9 on itechtel WF!!olub Nonconfomance $chardson Report No 0F-97 k Prepared By.d, hh/ Date S- #-7/- This Noncon.'tomance Recort is Issued To: Approved By S Y h* l - Date*TYYYY-J. P. Connolly / Bechtel Project Field Quality Control WrittenReplyRequeatg[f37Date 6-01-7 Engineer Corrective Action Requested Dy Date 6-1C.2 uho is responsible for corrective cetion. lionconfomance Description and Supporting Date.ls: See Attachment A. AEC Reportable Yes No @ See Procedure 9 (For Nuclear Projects Only) Stop Work Necessa:y Yes O no see Procedure 16 - ston work no No hold tags applied. Recc:I ended Corrective Action: See Attachment A. 1Corrective Action Taken: See Attachment B. 1Verification of Corrective Action Required Yes X Ifo biethod of Verification: See Attachment B. bicnconfor:::ance Closure Confimad By NbwI4 } v' Date e.s.c-76 f 1To be completed at tine of closure by Consu::ers Power Q,A Services. Page 1 of 4
Filo 16.3.6 Issue Date May 4, 1976 ~ Project Midland 1 & 2 File Title NCR's.on Bechtel ("N: Quality Control ( ) %.J Attachment A to Report No QF-97 Nonconformance Description and Supporting Details: " Nondestructive Exaniination Standard Procedure Specification RT-7.G-2, Rev. O, Radiographic (Nuclear)," requires under section 3.5 a) that, "Each radiographic filn shall be identified through the use of lead numbers and letters to shou the following as a part of the radiographic image:
1) Date of radiograph.

2) Bechtel identification.

3) Bechtel job number.

4) Component identification.

5) Seam or veld identification.

6) R for repair - R2, R3, etc. if more than one repair".
~~Contrary to the above, the following liner plate radiographs were accepted without the R for repair appearing on the radiographic image:~~
~~1) Radiograph C-lll-135, 14'-4" North on scam A, Rl.~~
~~This film was subsequently reshot and the reshot was acceptable. Records still indicate the original film was acceptable.~~
~~2) Radiograph C-111-136, 34'-6" North on seam A, Rl.~~
Peabody Testing records, Bechtel QC records, and the film show that the shot is a traccr. The film envelope shows that the shot is a repair and a review of the film chows that the weld hos been repaired. This film has not been reshot. Recommended Corrective Action:
1) Revise the affected records, by appropriate procedures, to show that the originally accepted films are rejectable.

2) Review all acceptable film shot during March and April,1976 to verify that:
a) All films that represent a weld that was repaired contain the required R. and b) That ~all associated records for each film agree with regard to weld identi-fication. Associated records are considered to be the Peabody Testing reader sheets, Bechtel QC reader sheets, and the film envelope.
~~3) With regard to item 2) under the nonconformance description either:~~
a) Reshoot the film with the required R. or b). Justify the film as being acceptable without the required R. Instruct cognizant personnel in the current requirements of film identification. JO 4)' Document to uhom the instruction was given and who gave the instruction. (_/ Page 2 of 4
File 16.3.6 Issue Date May 4, 1976 Project Midland 1 & 2 p - File Title NCR's oiBechtel Quality Control Attachment B to Report No QF-97 i 1 ICorrective Action Taken:
~~1) Bechtel QC has revicued the records relative,to radiograph Celll-135, 14'-4" North on Seam A, R1 and determined that the traceability to the reshot was~~
~~. clear'and accurate. N~~
~~2) Bechtel QC has re-reviewed all acceptable radiographs and associated records of: welds radiographed during March and ~ April,1976 to determine that the correct "R" was on the film ID.~~
Two additional discrepancies identical to the dis-crepancy on ra'diograph C-111-136, 34'-6" North on Seam A R1 were identified ) and referred to Project Engineering for disposition. The particular discrepancies were identified on Bechtel QC corresp'ondence QCEM-2007 and QCnt-2046.
~~3) Bechtel QC requested justification from Project Engineering for acceptance of the films without the required "R" for repair.~~
~~~ i~~
~~4) Becht:el determined that the cause of the NCR was a field problem in getting proper identification requirements on the radiograph request forms before i~~
~~submittal to the NDE subcontractor for work. l A~~
5) A'new radiograph request form was developed.

6) A training session was held by the Lead Helding Quality Control Engineer and the Lead Field Helding Engineer to acquaint all field personnel involved with
) the proper use and the 12nportance of accuracy in preparing the requests. Additionally, it was discussed that the action to be taken when radiographs I are discovered with incorrect -identification will be to reshoot the film. The training session was documented on Bechtel QC correspondence QCni-2041. 1Method of-Verification: ' ' 1) ~ The records relative to radiograph C--111-135,14'-4" North on Seam A, R1 were reviewed and it was determined that traceability to the reshot is clear. 2)I Consumers Power QA resampled acceptable films shot during March, 1976 that were not reviewed as part of CPCo's regular monthly review. AJ films reviewed were either found satisfactory or were identified as discrepant by Ochtel in .their review as part of the corrective action on this NCR. April, 19? t, films were not affected by this discrepancy. 1 3) Bechtel-IOM's.QCnt-2007 and QCFM-2046 were reviewed and found to adequately j describe the discrepancy to Project Engineering for their evaluation. ~ Reviewed Project Engineering's justification for accepting the radiographs 4) j identified by CPCo QA and Bechtel without the required "R" and without requiring .N
~~a reshot. Previous revisions of the controlling procedure allowed acceptance of radiographs without proper ID if the records associated with the radiograph have the proper ID.~~
Project Engineering indicated that the "use-as-is" was acceptable based'on the. previous requirembuts. Project Engineering's responsa is contained in 14tter.from Castleberry-to Connolly dated July 23 1976. 7 9 w 1 e m w = -r, -caussr- ,e-. ,m-=-.e---- +w
r

--*---m+-
t-w
u File 16,3.6 Issue Date May 4, 1976 Project Midland 1 & 2 File Title NCR's on Bechtel (,_,') \\/ Quality Control Attachment B to Report No QF-97 1Method of Verification: (Contd) S) The new radiograph request form was revieued. The form nou is routed to QC before it is finalized.
~~6) The documentation of the training session was reviewed and found to address the discrepancy, ' Cognizant personnel were noted to have attended.~~
7) It was observed that copics of the Project Engineering justification were in film envelopes containing radiographs identified as discrepant on this ECR. gO ( ) v s e o S I l 4 I e r v I I Page 4 of 4
f (} Attach::nnt A Route To This Copy For File 16.3.6 1 Issue Date July 13, 19/O A-cyntiin snuoweli ,/') .Q, HUSlager CSKeeley Project Midland FMSouthworth TCCooke JMKlacking Consum8f3 POW 8f File Title acw s on becutel CLRichardson quaAlcy control Nonconfomanco JFNewgen neport 3 QF-109 JMilandin 'Dtis Nonconformance Report is Issued To: Prepared By g8/'<2[M Date 7/i>-/74 J. P. Connolly Approved By f. h M (I., Date s/r Mp/c Project Field Quality Control Engineer Written Rep 5y Requesj;d By Date 7/26/7 Corrective Action Requested By Date 7/26/7 who is responsible for corrective action. 'Nonconformance Description and Supporting Details: On the morning of July 12, 1976 notification was received from Bechtel QC that the rebar in slab S-3 at elevation 632'-6" was complete and ready for CPCo QA to inspect. During the CPCo QA inspection, one #11 v'all rebar'in the slab was being installed. Also at the time QC turned the rebar over to us, one vendor drawing (A32 Rev. 2/F4) had not beeri approved by the Resident Engineer. QC was aware of the rebar not being in place and had earlier told the superintendent to have it installed. They were also aware of the drawing revisions which had been made but not issued. AEC Reportable Yes No @ See Procedure 9 (For Nuclear Projects Only) O Stop Work Necessary Yes C No x See Procedure 16 - Stop Work No ~' Recomended Corrective Action: Re-emphasize to the' persons involved in turning over rebar to CPCo QA for inspection ) that any exceptions shall be noted on the turn over or all of the work shall be ' complete when the notification is sent. 1Corrective Action.Taken: j l A training session was held July 13, 1976 to re-emphasize 'to the civil QCEs that all exceptions which may remain open on reinforcing steel at the time of turnoiter'to CPCo i QA for inspection must be clearly noted on the turnover document. t Verification of Corrective Action Required Yes @ No j Method of Verification: The record of the training session was reviewed. (G) Nonconformance Closure Confir=ed By M /'t hp Date Wro/7C j 1To be completed at time of closure by Consumers Power QA Services. Page 1 of 1
a Attac1: tent A ((g., Roitte To This Cany For File 16.3 Issue Date .Tu l. y 26, 19/6 73 ( i FMSouthworth SIUiowell ~.,../ Project Itidiand 1 & 2 bl CQHills GSKeeley 6 \\ 11USlager TCCooke C%2U3FET File Titic NCR 's o'rt Bechtel JMKlackina GLRichardson Nonconfo.cance JMilandin Repod Uo FM p This I!onconformance Report is Issued To: Prepared By fYM[@d@ ate '/ T. [ ~/ J. F. Newgen, Project Superintendent Approved By h f h 2 - ate M p/v 4, J. P. Connolly, Bechtel Project Field I Written 17 Reque sd Sy Date 8 0.ality Concrol Engineer Corrective Action quested By Date 8-26. who is resconcibic for cor ective action. Uonconformance Description and Supporting Details: See attached sheet. AEC Reportable Yes x no O see Proccaure 9 (eor nuclear rrosects ontv) n's/ .Stop Work Necessary Yes @ Ho O see Procedure 16 - stor uork no Recom:nended Corrective ~ Action: ~ s See attached sheet." 1Corrective Action Taken: See attached sheet. Verification of Corrective Acbion Required Yes No O bdethodofVerification: See attached sheet, p/ bionconformanceClosureConfirmedBy /J hN (, Date Eq9 /-7(p 1To be completed at time of closure by Consumers Power QA Services. Page 1 of. 3 i.
File 16.3 [ Issue Date July 26, 1976 Project Midland 1 & 2 File Title NCR's on Dechtel Attachment to Report No QF-110 Nonconformance Description and Supporting Details: During a preplacement inspection of rebar, S-2 slab at 632'-6" in the auxiliary building, the following deficiencies were noted: (1)' Bechtel drawing C-220 Rev. 7 shows a " Typical Beam Pocket Rebar Detail" which states in part, "If horizontal rchar does not continue thrcuch the beau pocket,. add one bundle of 2-#11 or 4-#8 T6B". Contrary to the above, the beam pocket at Kc line and 6.6 line did not'contain the necessary rebar over top of the beam. (2) Inland Ryerson drawing A32, 2/F4, Sec Y-Y shows 7#8 x A8 Sooked rebars to be installed on the east and west sides of the depressed araa respectively. Contrary to the above, only 698 x A8 hooked rebars werc installed on the east and west side of the depressed area. (3) Inland Ryerson drawing A32A 2/f2, Section A-A, between "K" line and "Kc" line, shows 12 #8 x A 25 B @ 12" Z bent rebar. However, one of these bars f^s,' was cut because of interference with a UF beam and a noncontact splice bar ) was not installed to replace the cut out portion of the Z bar. Recommended Corrective Action: ~ (1) Correct existing problems or provide engineering rationale to "use as is". (2) Develop additional corrective action over and above 'that of Consumers Power Sto'p Work FSU-7 and Bechtel Stop Work #3 to assure that rebar placements and inspections will be of such that all rebar will be installed according to design and specifications. (3) Bechtel perform an engineering analysis as to whether the safety of the plant would adversely be affected had the rebar been omitted and the splice bar had not been installed. 1Corrective Action Taken: (1) Bechtel has corrected deficiencies #1, 2 and 3 by installing the robar as called for by design criteria. (2) Additional corrective action taken by Bechtel over and above Consumers Power FSW-7 and Bechtel Stop Work #3 includes: (a) Personnel: Two field civil engineers and one Lead Quality Control engineer have been removed from the project. One' Quality Control engineer 7 ( ) has been formally reprimanded. Page 2 of 3
File 16.3 j Project Midland 1 & 2 Issue Date July 26, 1976 File Title NCR's on Bechtel / Attachment to Report No QF-110 1Correcti'e Action Taken:- (Contd) v (b) Training: All reinforcing steel foremen for the Auxiliary and Contain-ment Buildings received instructions on the severity of rebar problems, a breakdown of their responsibilities and the performance which is ex-pected of them. All civil field engineers working on rebar in the Auxiliary and Con-tainment Building's were given an oral examination of 20 questions on-procedures and instructicus related to Q-listed rebar. All civil Quality Control engineers working on rebar in the Aux liary and Containment Buildings werc' given an oral examination of 48 questions on Q-list rebar inspections and quality control instructions. (c) Inspection: Additional field engineers will perform an independent check out of Q-list rebar. An additional QC rebar inspection will be performed by a separate quality control engineer. (3) Bechtel has made an engineering analysis as to whether the safety of the plant would adversely be affected had the rebar deficiencies gone undetected. (m) They have concluded that the rebar deficiencies would not have an accumulative negative effect on the str6ctural integrity of the structure. 1Method of Verification: (1) The rebar has been visually inspected for proper installation in the field. (2) Additional QC training was documented in HDFoster's interoffice memorandum of August 6,1976 (QCFR-2278). Also, oral evaluation of various'Bechtel QCE's was attended by Consumers Power Field Quality Assurance Department for content and evaluation. Additional training for civil field.cngineers and rebar superintendents was documented in DPTanner's interoffice memorandum of August' 3,1976, ET-60 and August 4, 1976, BT-62. Documentation of oral examination of field civil engineers was found satisfactory. (3) The review of the analysis was confirmed in RLCastleb2rry's letter of Augt$st 9, 1976 to JPConnolly. 4 1 i Page 3 of 3
~ Attachment A Route ib Gis Cony For uD File 16.3 8'. Issuo Date August 4, 1W 6 FMSouthoorth S111towell t jh Project Mid]nmt 1 E. 2 \\'j CQ11111s GSICccley t litJSlager TCCooke c.q, cty; pKET File 'citic tiCR's on ucchtel '~ JMilandin JMKlacking Ndnconfomance CLRichardson Report I!o_QF-lll Gis Ironconformance Repor'c is Issued To: Prepared By N)((,'k Dato (( 'I-7 Approved By h;Idb. d Date S b/,'M J. P. Connolly, Bechtel Project Field f f Quality Control Engineer WrittenRephReques if Date 9-3'-7 Corrective Action Re' quested Bf Date 9-3-7 whoisresponsibleforcorrecth.veaction. = Honconfomance Description and Supporting Details:, See Attachment. AEC Reportable Yes O no Q see Proceeure 9 (For nuclear Proscct= ca's) /Q,, Q Stop Work Necessary Yes N6 @ See Procedure 16 - Stop Work Uo Recomended Corrective Action: ~ See Attaclunent. 1Corrective Action Taken: See Attachment. x l 1 I Verification.: ' Corrective Action Required Yes no b'ethod of Verification: See Attachment. ) 1Honconfomance Closure Confirmed By /, /1 v[f /,4[e i .( j Date c} - /- f(, j %J ITb be completed at tino of closure by Consumers Power QA Servicca. Page 1 of 4 i
File' 16.3 ( Issuo Date August 4, 1976 '/ Proj ect Midland 1 & 2 File Title NCR's on Decbtel i Attachment to Report No QF-ill C
~~l: '~~
Nonconformance Description and Supporting Details: During preplacement inspection of rebar S-2 slab at 632'-6" in the auxiliary building, the following deficiencies were noted: (1) Eechtel drawing C-214, Rev. 4 shows at Ke and 6.9 line and east of 5.9 at Ke line to " terminate slab rebar at buttress". Contrary to the above,-the top and bottom slab ba,rs in the north-south direc-tion do not terminate at the buttress. (2) Inland Ryerson drauing A32A Rev. 2/f2, section AA, cast of K line shows 2 x 5
~~11 x 19'-3" 0 9"~~~
EF (Embed 5'-6". into slab wall reinf.) Contrary to the above, nine of the bars are embedded 5'-3". (3) Inland Ryerson drawing A32A Rev. 2/f 2, section BB shows 1 #11 A29 rebar, hooked on both ends, to be installed in the 45 plane. Contrary to the above, the rchar was not installed. (m .(4) Bechtel drawing C-140 Rev, 9 Detail 7, " Typical reinf, at slab and wall i-() openings," shows that cap bars are to be installed when rebar is cut at slab and vall openings. ~ Contrary to the above,,installedon drawing M-864 sheet 1,.Rev. 3, floor opening #20, two cap bars were not , one each on the cast and west side respec-tively. Floor opening #21, one cap bar was not installed on the west side. Floor opening #29, one cap bar was not installed on the cast side. Recommended Corrective Action: -(1) Correct existing problems or provide engineering rationale.to "use as is". (2) Develop additional corrective acti~on over and above that of Consumers Power Stop Work FSW-7 and Bechtel Stop Work #3 to assure that rebar placements and inspections vill be of such that all rebar will be installed according to design and specifications. (3) Bechtel perform an engineering analysis as to whether the safety of the plant would adversely be'affected had the rebar been omitted and the splice bar had not been installed. l 's Page 2 of 4
File 16.3. Issue Date Augus.t 4,1976 Project Midland 1 & 2 File Titic NCR's on Bechtel Attachment to Report No QF-111 y I p,.?l Corrective Action Taken: y h Bechtel has corrected deficiencies 1-4 as noted: l (1) Drawing C-214, Rev. 5 replaces C-214. Rev. 4 and indicates that the top and botton slab bars are to terminate at the buttress in the east-west direc-tion only. (2) Bechtel DCN #6 to C-275, Rev. 5 changen the crabedment length to 5'-1" (min.) instead of 5'-6".- (3) The #11 A29 rebar indicated, on the IR drawing A32A Rev. 2/f2 has been installed. (4) The cap bars called for at floor openings 20, 21 and 29 have been installed. Additional corrective action taken by Bechtel over and above Consumers Power FSU-7 and Bechtel stop work #3 includes: (1) Personnel: Tuo field civil engineers and one Lead Quality Control engineer es. - have been removed from the project. One Quality Control engineer has been 'I I formally reprimanded. v (2) Training: All reinforcing steel foremen for the Auxiliary and Containment Buildings received instructions on the severity of rebar prob 1cas, a breakdown of their respons!bilities and the performance which is expected of them. All civil field engineers working on rebar in the Auxiliary and Containment Buildings were given an oral examination of 20 questions on procedures and instructions related to Q-listed rebar. All civil Quality Control engineers working on rebar in the Auxiliary and Containment buildings were given an oral examination of 48 questions on Q-list rebar inspections and quality control instructions. (3) Inspection: Additional field engineers will perforn an independent checkout ~ of Q-list rebar. An additional QC robar inspection will be performed by a separate quality control engineer. 1 Method of Verification: (1) The rebar has been visually inspected in the field for proper installation according to design criteria. (2) Additional QC training uas documented in llDFoster's interof fice memorandum fx of August 6,1976 (QCFM-2278).. Also, oral evaluation of various Bechtel QCE's ( i was attended by Consumers Power Field Quality Assurance Departcent for content j' an'd evaluation. Page 3 of 4
File 16.3 . Issue Date August 4, 1976 Project Midland 1 & 2 File Title NCR's on Bechtel 73 ) 'q,/
~~Attachment to Report No QF-lll~~
/{ 'IMethod of Verification: (Contd) (2) Additional training for civil field engineers and rebar superintendents was documented in DPTanner's interoffice memorandum of August 3, 1976, BT-60 and August 4, 1976, ET-62. Documentation of oral examination of,fic1d civil engineers was found satisfactory. (3) Recommended corrective action #3 has been deleted per JLCorley's letter of August 9, 1976 to JPCon'nolly, (File: 16,3 Serial: 120FQA76) because the rebar deficiencies were found during Consumers Power overlay inspection. e O (- y - L..) k ,m ( ) 'N I j Page 4 of 4
.~ (. AttachmInt A .y File 16.3.6 Route To 'Ihis Copy For C't,;.HWSlager Issue Date August 5, 1976 FMSouthworth Sanovell Project Midland 1 & 2 GSKeeley s e gggggggggg. POW 8f' File Title wrn'y nn noche,1 JMKlacking Nonconformtece ' GLRichardson Report No QF-112 Prepar' d ByN8 IM Date D4~Y4 This Nonconformance Report is Issued To: e Approved h/M 'Jate Mf/7/- J. P. Connolly Bechtel PFQCE Written Replyheq'uested d$r sate 8-19-7f J Corrective Action Requested By Date 9-06-71 ~ who is responsible for corrective action. ~ ' Nonconformance Description and Supporting Details:. ASTM-33-7/a Standard Specification for Concrete Aggregates, Section A 1.1.2.1 indicates that when chemical properties with values of Re exceeding 70, the aggregate,is con-sidered potentially reactive if Sc is greater than Rc. It is understood that the reverse is true then,Rc exceeds 70 and Rc is greater than Sc then the concrete aggregate would be innocuous. Contrary to the specifications, the 27th user test report for potential reactivity of coarse aggregate issued by U.S. Testing Co. indicated the aggregate to be ' innocuous when in fact the values of Re and Sc did not meet the standard specifications. AEC Reportable, Yea No @ See Procedure 9 (For Nuclear Projects Only) Stop Work Necessary Yes No X See Procedure 16 - Stop Work No Reccennended Corrective Action: s
~~1) Correct the usei tests report to indicate proper results by reissuing t'est report.~~
I
~~2) Since an F1P was not being used (NCR QF-76) prior to this time, provide assurance thattheuser'stest,dataisinaccordancewithstandards(~~
1Corrective Action Taken: See attachment. herification of Corrective Action Required Yes @ No O ofVerificatiod: Gee attachment., l Nonconformance Closure Confirmed Ey Date g,m <j-) f; 1To be completed at time 'of closure by Consumers Power QA Services. Pa6e 1 of 2 l- -.. _, _.. ~ . ~..
( File 16.3.6 f Iesua Data August 5, 1976 Project Midland 1 & 2 File Titic NCR's on Bechtel Quality Control d Attachment to Report No QF-112 1Corrective Action Taken: 1) Bechtel 0.C notified U.S. Testing Company identifying the deficiency Test Report No 89 was corrected for the typographical error and the report Users was reissued. were typed in reverse.The values for potential reactivity of aggregate (Rc and Sc) 2) Bechtel QC' reviewed each of the five pages of the report in which each page was signed to so indicate. will be reviewed using QC Inspection Plans.The letter FQCL-095 also assured that future (QCI S/C-105) - hethodofVerification: 1) Reviewed the corrected U.S. Testing Company Users Test Report No 89 for conte The values of Re and Sc were corrected and the values were ind on the report. P 2) Reviewed. letter (FQCL-095) from Bechtel QC and reviewed flyash, cement water and ice. users test report records (27th through 31st) during an audit , aggregate, (Report No F-76-36). v) 1 t .~ s ( ) %/ .s l Page 2 of 2
o Attachment A Route To This Copy For File 16.3.1 CQuills sanowell Issue Date - Aunust 31. 1976 0 HWSlager GSKeeley Project Tidinnd 1 & 2 FMSouthworth TCCooke JMKlacking ME8S POW 8f, i File Title Nonconformance Reports / GLRichardson Nonconfomance ePod No W-ll3 J IV This Nonconformance Report is Issued To: Prepar'ed By [ f de) M Date ir/Jrh4 R. L. Castleberry Approved By Ad pate dib Bechtel Power Corp. Written Reply Request fdly Date NN 9 Midland Project'Fngineer Corrective Action Requested By Date N1s who is responsible for corrective action, _= Nonconformance Description and Supporting Details: During the inspection of.rebar for, concrete pour CC(592.5)a by Consumers Power Co after it was signed off by Bechtel QC, the following problem was identified. Bechtel design drawing C-371, Rev. 5 stows four additional vertical rebars on each~ side of the access pipe in the reactor pedestal. A detail on the drawing shows the bars to be hooked at-the bottom and the hook to be installed just above the liner plate. Proje Engineering approved Inland Ryerson drawing E-38 2/f3 indicates these bars as E-3 bars with the hooks at the top, which is in apparent conflict with design drawing C-371. Bechtel design drawings show the bars to be imbedded in the pedestal cover slab pour g9gyg gngEgeg], drawings do not, therefore the rebar in question had not AEC Reportable,Yes O No See Procedure 9 (For Nuclear Projects Only) Stop Work Necessary Yes O no see Procedure 16 - Ston Work No Recommended Corrective Action: 1. Determine what rebar should-be installed in the location in question. 2. Determine how the drawing became approved with the discrepancy identified above and take the necessary action to prevent approval of vendor drawings that do not agree with the design drawings'. 1 Corrective Action Taken: i berificationof'CorrectiveActionRequired Yes No C hthod of Verification: Nonconformance Closure Confirmed By Date 1,1b be completed at time of closure by Consumerr Power QA Services. Page 1 of 1 l .}}

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