ML19329F055

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Nonconformance Rept for June 1978.Rept Consists of Bechtel Nonconformance Repts,Nonconformance Rept Log & Status Book, QA Discrepancy Repts,Quality Audit Findings & Mgt Corrective Action Repts Written or Closed During Month
ML19329F055
Person / Time
Site: Midland
Issue date: 06/30/1978
From:
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
References
NUDOCS 8006190851
Download: ML19329F055 (304)


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g LOG OF NONCONFORMANCE REPORTS

              ,.         '/JCR$kMCP%-                                                                  I d 1 J.D ,72.9                      '

N 1 Midland ' 1 7220 E - a' P~ PROJECT NAME JOB NO. '  % , s . .,. p. ,, . pf,GE 2L 3 4  ; 5 ..E - 7 DATE DATE NCR - NCR NO. NONCONFORMANCE DESCRIPTION / REMARKS ' DISPO. CLOSED  : CLOSED BY 649, 12-29.-76 _Dwn. M- 16 6. S ervice Water Yard Piping spool GHBC-15 A44 damaged by carth moving equipment. Repair 7-22-77 C. G roat 650- 12-30-76 M- 104 A . Pipe snool IEBB-5-S638-14-1 delivered Reject wi+F conta minata ~ 1n d da a nd nn da ciern nt-2-10-77 J. R.. Slifer 6 51' 12-30-76 M- 14 A . Pipe spool IGCB-2-S612-1-3 fabricated as a 2 T/2" spool instead ot~3" as called out by dwg. R eject 6-24-77 F. Mahala' 652 12-30-76. C-38AC. Beams 640-D3H. 642-D3M have copes cut past the point of tannency. R ework 8-22-77. .J. C. Huron

653 12-30-76 M2 5C C. Gate valve 18HCB-GT-2MO-1310-B-R L has handle to manual operator broken off. R ework 4-18-77 R. S. Mor row .
   '654                1-4-77      C-208. One set of record cylinders and one set of f'ield cylinders taken for 134 c. y. concrete A(640)b'            Use as is          3-3-77               D. L. Osborn
                                                                                                                                                                 ~

655 13-77 C-208 Cylinders being cured in tanks cured at too

            ,                       low or too hich temocratures. 12/25/76-12/26/76                Use as is          3-22-77               B. T. Check '

656! 1-5-77 M 104A. Snool 1Hcn-11-s608-2-1. shineine damace - ~

                                  ;o spool ends                                                     wnrk              5-25-78              F. Mahah 657 4             1-7-77       M-104A. Portion of spool OHCD-621-S614-8-1 is pipe
la ss HCC. R ework 6-7-78 C. Groat 658 1-11-77 M-326. Manger i n I nn c i s t r-m wel d e d en a n nw R ework 2-9-77 P. W. R atte r movement m wronc direction 659 1-11-77 S M-l_01A_._3_pppl 31u_m_

lHBC-30 S512-3-2 6 b_crs K3. interchanged on spools Doc. 4 28-77 F.. Mahala 660 1-11 ~C-231. Concrete curing temperature fell below 50 F Teb. 1-19 7f D. L. Osborn Pour # C(662. 95)b' Use as is 1-28-77 D. L. Osborn 1-12-77 C-231. Concrete curing temperature fell to 32*F 661_ Tekx. 3-2-77 J. E. Mcyers Pour # A(646.5)c' Wall #9 Use as is 3-5-77 D. L. Osborn 662 1-12-77 C-231. Exces sive concrete cover. Fuel Pool 5.6 line Use as is Telex l-17-77 M. Foote . wall, north of "G" l-24-77 3. T. Cheek 663 1-13 L 231. cnnerete cu ri n n te mn e ratu re dropped below 50 . Pour # M634. 51e ~ Use as is 3-3-77 R. K. Siple 664 1-13-77 _C0 231. conchet niinn temnerature dropped below C 50 F, Pour SWI 9)b'~ yrERECSU- ' 1- k

                                                                                                                         .??.77 ^          9. T.      -

665 1-13-77 water stop_.n2:r.acad h Fi re from the Mg. Ein. Std Repair 3-23-77 t w + (h cm t . F.terior Un11. Flov. Q2+ - G Sanders 666 1-14-77 35-132 nocumentation for' valves Doc. 3-2-77 R. S. Morrow

R eject 66 1-17-77 M - 10 6 Dwg. 4-631 t. Isase pi tes welcTed~to El items 7 & 5 instead of item 5 Doc. 3-18-77 R. Halverson -

O .O .30-2FCB-35-H7 _. 6 _ E-

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C/ L l4  % LOG OF NONCONFORMANCE REPORTS g Midland

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PROJECT NAME JOB NO. 7220 PAGE $0 2 3 4 6 5 7_ NC3 NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY - 763 4-13-77_ M-106. vendor dwc 1-63h-h-1h chows _hancer._to have 2'6r

                                   !centar-center opga __ Actual hanger is 1'6" center-center Rej.ect                          6-2-78         D. Duff 764          h-73-77      c-18. Ilcams delivered to the iobsite with re-entrant comarn eut pant _.the_ point of tan';ency,Mk 6h1-DG.6h0-D2              Std. Repair          6-10-77       R. Valentine 765          h-13-77      C-38. Benm delivered to the_.johaite with re-entrant corne.vn nut _pnnt tha pnint of tangency.         Mk. 661-B6            Std. Repair           6-10-77     R. Valentine 766-         4-13-77        .c   wnm 919 n9 knn a nhnp fnhvication avenv. a </8" cut in +ha uch at +ha nops Std. Rep.           3-6-78         J. Huron 767            4-14-77       _C-231.._ C-4 cmbeds omitted. Aux Blde. 645'+.                                               11-29-77  M. E. Foote 16 & 7.4 @ Ec line                                                       Repair 768            h-13-77       C=110m_ cont 42 liner plate.;_ Contamination to zinc               _     R ewo rk 7-28-77                 .

nvimnv rmm unnann evibbing nna aripping_ water- R. Valentine

       -769 d         h-1h-77       C-110. Cont #1 liner plate; embeeded particles in mist

_ c.ont3_.zino_ primer _apnlied over_gharp edge. R ewo rk 770 4-13-77 C=110._ _ Cont _f2_lincr_.plaic: dam. ace to ceveral areas pew rg 7-28-77 of tha lineT platc CQalingai ElRY., 991'0"-671'0" R. Valentine 771 4-14-77 C-231. Void in concrete. Unit #2 Main Steam Penetration, Az 2f83u

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Repair 8-22-77 D. L. Osborn 772 h-15-77 C-2. small_nynetures ap_d_denis_maAe in tendon durip the_cadwelding_of rebar.__ITnit_B2 Fl. 723'9" Ar 240 R ework 4-16-77 S. A. Gelnett 773 4-15-77 Jhrga c-1ho e c-20h.__01 car _ cover _varim._corrett _ concreta thinknasa_cannoi he_ accomplished. Repair 9-8-77 M Foote 774 4-18-77 C-230. Air entrainment at point of discharge was 6. 90 ,Use as . Tdce. 5-9-77_B. T. Check tTereby exceeding 67 limit. Pour C[~?03. 58)a' is 5-12-77 B. T. Cheek 775 4-18-77 C-306. Four vertical rebar were cut con _t_rary._t_a_the_

              ~"~                  spec. Wi'ch alEws only two. El. ST8'~~ Aux. Bldg.                         Use as is         5-24-77    B. T. Check 776           4-18-77         C-305. Four N-S rebar were cut contrary to the
  • spec. which allows only two. El 584' Aux. Blde. Use as is 6-6-77 B. T. Cheek 777 4-18-77 C-211.__Bcaris_Mk. 'F' L 11_0H3_have__rc.-nntrant corners that are cut past th e point of tangency R epair 6-28-77 A. Lamach M8 C-2. Tendon sheathings are in incorrect locations W-M Repair 7-22-77 A. Tor res Cont. ill rxteri.qr__h1LElcy._l03' nna n n_in--

779 4-21-77 C-3.06. R eba r cut upon installation of. han USC 3'6" south F line, (@7.4 line, Elev. 584'7"ge rs,.,AuxBld : ES is 780 h-22-77

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_ _ _ _ . .$ 12-7 L G._Joiclcy IG-22. . . Cable Rec 1.No. 00$-9228.(600V. 2 cond. )_ LRBN dam _dur_ing__re -logat.io.n R 8 4 -77 . i

 . _WI        .- _4'~Z5 77_        C 23 .__ Air entrainment at. point of niacement 6._2% _                                    Telex. 5-3-/7 D.        T. Check A total of 8 cu. yds._in                       Pou r, A ((>53)b.' ._ _Uco ac _ic             6-15-77    B. _ T.
                                                                                                                                                       . Check _.

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LOG OF NONCONFORMANCE REPORTS 1 1 PROJECT NAME M1Alnnd s JOB NO. 7220 PAGE Sh NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 877 - 7-27-77 M-106AO . mncer rod not cut _to lergh and h mcer sketch No Noncon. did not incoroorate Bechtel comments. Use as is 9-22-77 J. R. Slifer - 878 7-27-77 E-6AC. C-321-0 nna onnli ty Vnvi ff nntinn n on. nva Rework-Doc innavvncily identi find na Nnn -Q for ni mn f + bre*nm - 9,33,77 - J. R. Slifer

      .879           7-27-77       2ve __C-Id9. Nelson Stud _ attached to plate nhnavnd off when_atruck w th a hnmmer.                                          Rework                       R. P. Abad 1880                                                                                                                 9-19_77 .

7-28-77 D.wg. C-329. 48 ties with L'6" tails were nlaced around relee 8-11-77 .B.T. Check tJ1 endortincipeta_inatead_of _G'3" tailsmcont 42 U 8 e ^ 8 18 8-22-77 .D. L. Osborn 881 7-29-77 M-1 Two 01 e jp603ol kimher, n Use as is

                                   'tw       terent7ehe stermambun spools with the sakrino~

ICC T1 882 7-a9-77 6-27-78 R. Morav M-204. wcld 24 on M-616 Sht 10 welded as Non-O list w c.ld. Rework 10-5 P. W. Ratter 883 8-1-77 C-230. Six yards of concrete with high slump, pour Telex. 8-3 "7 D. L. Osborn

                                   - C(72T 12)b'                                                             Use as is      8-22-77        D. L. Osborn 884.           8-1-77        C-230. concrdte Th Pour CO, 2T92)b' nad below minimum allowable cement weigEt and flyash weight.                                Use As Is  Telex.8-11-7 7 B.T. Cheek
 ~~~885          ~8-1-77            M 10~4A. Two different doc. packages and spools exist                            ~8-22-77           D. L. Osborn Rework Tiith the same spool number.         2.HCC 4T~56U4-14-2.

886 8-1-77 Use as is G-h-78 R. Morav ' Ti'13fA. Two dif'ferent doc. pacEages and spools exist no with the same spool number. 6ffBCTf~5~618-1-1. 4cnconfamance_8-8-77 J. 10 . Mill er 887 8-3-77 m 305 _150 SS atuda_Were_not mnrked with the_mann- R eject facturcrc.ID_ov thn ninen ne mntnvini- 8-11-77 D. A. Delaney 888 8-h-77 m33 m Motor _ operators do_not_havc__ terminal Atrins. gog , 889 ~8-~8- 7 7 $6f "T[O[gYipTs -[obihail"aT[e 'for CCW Surge Tanks, Doc Rework

       -                          Tadwaste Gas Surge Tank, Radwaste Gas Decay ranks.                        Use as is     12-29-77      T. Ch rist offe rson

' ~~T9D 8-8-77 MTf23C. Radiographs not availabe on the jobsTte for - 10 va y1s. Doc Rework 891 8T8'~77 H!14T. RadioJraphs for 4 CentrifugaTTlater CEiTlers 6-26-78 w. Pardce not avfila51e at the jo5 site. Use As Is 11-8-77 V. A. Nilson 892 ~8~~8 77 ll!12fiA. Ridiographs are not avaiTE51e at the Jobsite - foTone valve. Doc Rewod 12-2-77 J. H. Miller 893 8-8-77 M-104 A. Yard piping spool 61fl- A- fl. documents and-- ac have different heat code numbers Doc Rework 9-15-77 C. Groat

 ~~B94          ~BT8T7'7
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230.~ Concrete'pl aced i~n~ Cont. !1 P6UrtiscEC(734.'.09.)li'Ts'e a3 1[ Teler8 ll: Temperature aven age too high. '- 3-26-77 17~g'T. Check . 895 8-8-77 W200. ~ Tlec't.ric ~ cablecame~ in~ con tac t 'wi th a Pipe ~spooSLd. nepaie U* * " " - burning a hole through the vendor e. hop weld. 4Wmt

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LOG OF NONCONFORMANCE REPORTS 1: 1 PROJECT NAME Mid1nna - JOB fJO. 7220 a PAGE 69 2 3 4 0 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / HEMARKS DISPO. CLOSED CLOSED BY_ 972- 10-h-77 -_c-208. concreto cylindara.nat_renav.ed from_sola" until_gfter the_ max. time of 20_+_LII Use as is- 11-8-77 B. T. Cheek

973 10-h-77 F-216h9. Gr_a_d_o ID not legibic crcotoplate, manufactur-ing_cyPol misninc_sn_ Carbon stel_stuan. R e. ject 11-16-77 D. A. Delaney 974 10-4-77; Dwg. E-535. Conduit 2BC005 dagarled by drilling the Tonc.r'ete. Aux. UTifa. t i . 68P0"- Repair 1-2h-78 G. B1:0_vn___

975 10-4-77 1-Sil.__ Temperature Switch _Thermowells are incorrect Re.icct _ _ _ _ grade per fir regnts. Quality Verif._ Doc. no_t rec'd. , 1-12-78 . _.I. n. mien, 976 6-77 C--230. . Air nntyninmant or egnevnte too low (2. %) 11-29-77 hY. A. Cain rc(630 3.)n Use as is 977 10-6-77 c_230. cnnnento nlump cor T>our cc(787.4)a too high. Aiv rmteninmnnt too_high ny too,_ low. WB 10-6-// C-230. Air entrainment of concretedt_j?cint of placement _t00_ low. Pour Y(fi11J5_)b e Use as is 979 10-7-77 C-233. Embeds have faulty-nelson stud welds, base 3_17-78 .II._Or. horn R ewo rk metal damaqe and undercuttino. R en ai r 1-12-78 A _Lamach 980 10-10-77 M - 13 2. T-In ndwhc.e Lshaf t b e n t o n 20 " H B C - R F- R valve. 6-12-78 nnwnrk C. Great 981 10-10-77 -C -111. M 8_and_2Z-$ intnranngna e inn +n m a. Unit #2 containment. Ten IW2L77 T Van h e Use as is 11-25-77 P. Vanderveer _C--231._Mrong nize cabads_placed._ hollow._sonnd.itnder Use As Is 982 M 047 _embeda,_AuxBldg._659 '0" 7.L,8.L. A/B- 12-9-77 M. E. Foote 983 10-10-77~ C-231. Cadweld Splices shot four days after the shooter's qualification had ended in the vertical pos. Use as is 10-29-77 B. T. Cheek 9[4 10-10-77 C-305. Three N-S reba r cut within a ten fo sr radial listance. Aux. Bldg. C .ble R m. El. 674 '6., Use as is 11-8-77 B. T. Check 985 10-12-77 _.0-2 Tendon _.shea.thinnsnat_within + 1h" nf thn location Tolex. 10-2' -77 D. L.'Osborn

  • shown on dwgs. V18 J51 and V79.__ Conf. #1 El. 754'5" Use as is 10-29-77_ B. T. C_heek

_.986 10-12-77 C-230. * " - " " " " " ' " " ' too high Air or Entrainment too low. in cDucre.tt for_fout_AI641 11)c' Use as is 11-17-77 B.T. Check 987 10-13-77 _C- 3M. F i l3 ct_ Welds _ nn_s cismic_s u p p o tts_have_cnars a Rework tipnl es.._hich ._c towns ._etc._ Aux._ Bldg _ F] E 8 988 10-17-77 Ni-204. Tack welding _ began on Flued Head nri >i to _ FeldiGif.ber bcing 1ssued.-~'~-~~

                                                                            ~
                                                                                                                      ' ~~~

Use as is 12-15-77 C . Grua l 10-17-77 ]p,ftrjigtrgtgi ogption 989 f made without. ~ n ewl> rk 12-27-77 1 . l.. O si m e n 990 10-17-77 1-104. Striic^tNal stect ennnection made v71thout

                                                                                                                ~~ ~ ~~ - ~ ~ - -

w..a s h e.r s , 'A ux H l d g , ' El e v.~

                                                                    . . . - . .                 67 3 '_6". . .

Use as is 11-23-77 R . II. Peiletier

-. .. ~ 3

                    ,,                                                                                                                                    _{^

l ,! A LOG OF NONCONFORMANCE hEPORTS 1 1

                                    . PROJECT NAME              MiAln"A                                                                                     a JOB NO.                '7220                                  PAGE        73 2'                -3                                            4                                   5                   '

gg7g NCa

      - NCR NO.             DATE                            NONCONFORMANCE DESCRIPTION / REMARKS                 DISPO.         CLOSED                CLOSED BY
      '1048              11-10-77          lhvad12 sht. 3. Aftpr valva was CC insn Ctod and instal. led._ hardware was remayed making aiality indeter. Rework                 h-2h-78              K.-Roberge 1049             11-11-77           FPG-F10-56. Sand._and grit in_cljmate changers render-in9_thc_QualLty of the units ladetermi 1_tel&2VH-55-AAB A                    Rework          A_7 va               n. Tw +n, 1050             11-11-77         M-106AC. Shopwelds do not coni'orm as called out by                                  - ~

a.p_p_licable sketch for 28 han,q_ers. 1051 11-11-77 C-230. Air entrainment of concrete at point of place-men _t too hich. CT7]l7.5)a Jse fs Is 12-30-77 S.Kirker 1052 11-14-77 M-326. Grout holes on hanger plates are placed too close to plade edge. Dwas. 1-60 R -14 FIT 6D3-8-22 U se A s ic 12-28-77 n. A. Moray 1053 11-15-77 Ilanger Avgs 1 619-4-16 A 2-601 7-1 Finld fillet welds are undersized or oversized. 1054 11-16-77 .ga 30 Rcha c ea out on pwg.1olmisincated10"soutiLoghatis 01esel Generator q. Rersir h-18-78 D. Osborn 1055 11-16-77 _C-210 4A mat'l rec'd on 10-3-77 representino 50

                                          -. tone n f ma t ' l failed thn ncadatiDD-                       Rej.ect        12 21-77            .D. L. Osborn 1056       11-16-77           C-230. Hioh air entralDment in concrete at point
                                           .-.of Dlacement.      SWI(654.2ja'                             Use As Is        12-30-77          S. Kirker 1057.            11-17-77 L-97. 2-f6_ dowels _are..nat profectinn_frcEtcnnst. 'inint              Repair
                                          .and_A 16_have-.shatt_snliens - su numn etracturn.               Use As__Is       1-6-78           D. L. saborn 1058            11-17-77 _ Dug. C 06_ 4 56 rnhaC_omittod between Fl . 632'6"                            ,

and 6'14'R" Renvice_Haten_lntakn struClurn Repair 1059 11-18-77 C-27 Low _hydrocan alantrodes_used +n m*n Rtmnt

                                         .Stael w olda-woro__ allowed on,t.of_. ovens _for over l' hnn n-                                      '

1060 11-21-77 C-208. Water tested on 9-e _7_7 & 9-19-77 had a'n Use as is initial set time of -25 minute.5 f rom the standard (+10) 1-5-78 B. T. Check 1061 11-21-77 C-37. A-307 slitted bolts weR received witYno manufacturer's mark. Reject 12-5-77 C. Gwin 1062 11-22-77 C-233. E_mbeds received with improper welds, spatte r, Rework etc. Re.iect ___12-14-77 D. L. Osborn 1063 11-22-77 E-42. Raceways and Seismic Supports installed without notification of OC.

  .7 064                                                                                                  __Rovorle

_3_17_78____ -.D._ Thompson

                                              ~~
                                                                          ~

11-22-77 C-230. Flyash user tests have specific surface variati ons g reate r than a llowed byJS.TM_C.-jid._._._____. .Use Ac_Ic_ l-12-78 B. T. Chech . 1065 11-22-77 C-230. . Cement usce test. results with Tricalcium _.._._.

                                         , Aluminate higher than allowed by ASTH _1 C-l50._               jice_Aa,Ja_, _1-.13 78__

1066

3. T. Check _._.

11-23-77 E-6.... AllSI ,coinpliance not cupplied wi.th. circuit breakero;oert.'fication . D. C. Thompson Use an ic {- 4-6-78 Q. .__

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                  <-m .
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LOG OF NONCONFORMANCE REPORTS

                                       .        1 1

PROJECT NAME Midland- JOB NO. 7220 a-PAGE 7b 2 3 4 6 5 7

    . NCR NO.              DATE                                                                                                DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS                        DISPO.             CLOSED'.               CLOSED BY
     '1067           ~11-23-77       E-656. nht.1. 14749. wn < nnt placea at inint. not  ~

Rework- . _Digned._by PUR or iMocHjo_AI;vitness for hold '_ point. Use as is 2-9-78 J. S. Savole 1068 11-25-77 14-10hAn - A9 pipo tponin dalivnena tn tha johnita - pc.;ci 6-8-78 . ,J. Slifer gjnAnhainn ennning cpnn1n +n vnnt. Una n n in N'%20 78-- 41.--Donovsa-

      --1069         11-25 A-233 Mnn nnt anpplina vith 6H RR n1bovai that uava                        Doc Rework incorporatca in+n nn nnhna.                                                             2-27-78               J. Slifer
    .1070             11-28-77 E=10hi._ Spool Pinen m* nn- ORnc-80-R657 16-7 anliverna tn ihn jnhnita anmngna.                                     Rework
    .1071             11-28-77      E=10hA- onn1ity Varficatinn Dnn- nnt wenu,_spon1 rnhhna Doc Roworc to unnppenvaa avgy i n n nv,.an t enhvinntinn                        Use as is 1072            11-28-77      _Ih<c. c-217     Stitd_. locations for Crane Rail Supports            No                 2-1                                        ynvy 1/Rn tn 1/9H froCL_that_giVen_ on._dWC.

Mongopforma:1ce TL T.._,0sbnen - 1073 11-29-77 M-326. Hancer sketch 2-611-h-18, dimension Riven is 1'-9_7/3" M uaL dimenaion_in_ approx. 3'. Reworl 1-29-78 D. Grosh 1074 '11-29-77 M.._LQ4)L._ Spool I EB B- 5-s 63 8 1 received with rust and_ pitting inside. Rework 6-19-78 1075 C-462. Rebar removed from around Fuel Transfer Slec ve M I oy 11-29-77 Te'iex. 12 7 77 T.)gg\an_apderveer U nitf l,._ Elev. 6R6'90 Use as is 12-20-77 B. T Check

    ~ 1076^          11-29-77 M-204. Pine snool 2HBC-322-S634-2-7 damaged in                             Duplicate la9 doi ~n area.                             ~

of NCR 755 12-29-77 J. R . Beh re s 1077 11-29-77 C-282. Rebar omitted, AuxBldg wall f21 & #227Elev. 584. 1078 11-30-77 M - 64. Coating damage, coating peeling off on Emer. 19-12-77 11. Foote ' TJicset Oil storage Tanks received. Repair 1079 2-17-78 D. Osborn 11-29-77. M-305. 3/4" Socket Flances rec'd do not meet c_om_p_]ete marlinq reguirements Der spec. rea'mts. Re.iect 6-2-78 T. Christofferson 1080 11-30-77 n-27 Preheat temp. nnt mnin+M nna anvintunlaina nc *

                                                                                       ~

12-15-77 J. S. Savoie

                                                                                                  ~                                                                 .

pornonnal T.onle ninc Rework 1081 12-2-77 __C _30h,___ Attachment _pla_terfor__ class _1E tray _pupporj;s Reject chow evidence of drilled holes filled w/ weld metal. Use ac is h-h-78 J. Huron 1082 12-2-77 As._D--38L&.C--652. P-2 atructuraLembcdu. located

                                   .ab oyc_de nicn_drawin c_ elevation s .                                 nnwork_ _ _3-23-78               P. Vander7ecr
     '1083         12-5-77        E-18-. Emergency _..Dionel. Generator. Foundation _ Parts                Roject
                         ~          Fabboct w/o PE.. approved.dwTs                                       .Ucc an_ic__.

f08T~_ . f2'-5-77 Dwg. C-244. _W.30 x.132.hc. am .. incorrect- dimencions: _ _ _ _ - . _ _ _ . . connected to.a C-6_ Uco An In

  '10Bb                             embed has incorrect fillet wcld dimensions.
                  ~~14-5 '7F Dwg C TO'28.~ REba r ~s~hlGcd7cinpvcd.-~~DIWici-2-8-78
                                                                                                                       ~ ~ - -         ~

J. C. Huron - de n c"rit'o7 Eldg[.~E l}.}'}630 M'], __] Std. Repair 12 ?J-77 y v._ S.

                                                                                                                                                        ,s
                                                                                                                                                                 ,Kirker_ ,     .

V L _/ LOG OF NONCONFORMANCE REPORTS dM7 ' Midiand PROJECT NAME JOB NO. 7220 PAGE a :3 4' 5

         'NCR NO.                        DATE                                                                                             DATE NCR '

NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1086 12-5-77 M 9n4. 9hnnwalde dn not conform as they are soecified on the' annlicable sketch for each hancer. 1087 12-5-77 Spec. J-263. Doc. verfication package has no Form Doc.-Rework G-321-D available for Thermowells, incorrect bolts Use As Is q_h 78 1088 12-5-77 M-106AC. Shop welds for hangers received are ' ~ ~ i cu bv oversized. -Use as is 3-20-78 L Duff

     '1089                         12-5-77          F-19487. Zone 4 Gravel received had failinq aradation jest.                                                               R eject          12-29-77 T. Ch ristoffe rs on
      '1090                       12-6-77           C-230. Cement content 5# low of the required tolerance for__Bsitch Ticket #24485. SWI(634.5)b                        Use As Is        .i2-30-77     S. Wer 1091 m                     12-6-77          C-231. Concrete curing temperature fell below   -                                 Tekx. 12-16-77 A. Lamach minimum of 50"F.                           DG (F2'6~3 )a           Use as is 1092                 12-6-77              C-208. User test #48, fine acoreoates test failure.                                    .2-1 78      S E.irker '          .

Use as is 3-13+78 T. Lieb 1093 12-6-77 H 200- %opwelde nn hant} cts [dn nnt ennform as they are_s 1094 12-7-77 C-210.pecifjed_on_the_ apolicable_skotch 4A backfill sampled had 94% passing for_eadanger the h" sleve exceedina the allowable limits. Telex 1-25 "8 T- Lieb 1095 12-7-77 Use As Is 2-2-78 T. Lieb C-230. Concrete placed with high slump. A(688.5)a' Use As Is 1-13-78 B. T. Cheek 1096 12-7-77 .C-230. Failing gradztion for 3/4" aggrecate , pours 7bZ4)a, A(643. 67)a' Use As Is 1-13-78 B. T. Cheek 1097 12-9-77 M-64. Documentation packages for tanks received w/o weld _ map 3. weld rod control records,_ cleaning doc. - 1-17-78 D. Delaney 1098 12-9-77 M-204. Arc strike on spool 2HCB-20-S613-3-4. StdRenair 1099 12-9-77 C-231. Concrete on cure, temperture oi z[F recorde 2 Service Water Discharge structure. Telex 1-17-78 S. Kirker

  • 1100 Une As Ts 1-2h-78 D. O. Osborn 12-9-77 UC-Ill. Grinder nit #'2, leftAz-297o 62Y'6" depression on p'enetration 2Z-51, Std . Repair 2-11-78 J. C. Euron 11101 12-9-77 n 14 3. n nplace m e nt r ehar_left_out_ncar_penet rati nn s 'lo s.leey_es 2'4 and 31, Aux Bldg Elev. 584'
      .7102                                                                                                         ' lot 1Conformar ce 1-3-78       D. L. Osborn i>

12-12-77 3-305- Savvice ratine on pipe _ plug _dsped as 6000# onnli ty VnMinntion Tioc. indicateg_1jt_to he_3000# R ej,ec t 2-3-78 m. christoffernen 1103 12-12-77 m ang_ rrnat coa. on 62 nes. or 1/La 160# es sw rianne liegib1n. i j t 1101; - 6-2-78 D. Delaney *' 12-12 77 A215 10" 900L n Ells delivered _t_oJhe .iobsite w/ A Cer.tified MT9n. X-rav film._and-

                                                                                          ^

code stamp. Reject 2-6-78 t . D. E.] Duff

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x.- LOG OF NONCONFORMANCE REPORTS '

                                                     ' PROJECT NAME                Midland                                     7220                                         8 JOB NO. '                                                 PME           76-2                                     :3                                             4                                                    6 5                                      7 NCR NO.                                        DATE                                                                                             DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS                   DISPO.         CLOSED           ' CLOSED BY 1105                         12-13-77 Valve Manual operating handle broken off, rendering the valve in-operative.                                            Rework 1106;                  12-13-77                                                                                                            Telcx. 12- Z 2 - 77   D. L. Osborn          "

_C-231. Concrdt.e Tenn. not maintained durine cure. Use asis n1 T. inn Elev. 484.41 tn Gon.<* 1-10-78 S. Kirker . - 1107 12-13-77 C-230. Hit:h air entrainment on Pour A(687)c Slab #8 Telex. 12-20-77 S. Kirker Jse as is 1-6-78 B. T. Check 1108 12-13-77 C-208. Cement users test #61 had a recorded result . - on_lo.sa_of_ ignition of 3. 6% fraax. of 3. 0% allowed) 'Jne as ic h 78 T. Meb 1109 12-13 -77 C-208. Flyash samoled_on 11/4/77 had a specific oravity variation of 5.9% exceedinq specified max.by.9 Use as is 2-9-78 T. Lieb 1110 12-1h-77 _G-27. Thrg.-64?Jnnmn 917R1 nna 917n9 unlana utth nn aviannen nf unlainra fillnv matn1 annten1- TTnn An Tn 9-10-78 .T . C. Fnven 1111 12-1h-77 _h305- nnat man ;+e ped _nn m t'l anna nnt anmnavn "' ~ R ewo r'k 2-3-78 vi th heat nnmhav nn certi fina wrn- R. Montreiul 1112 12-15-77 P-24898. Beams received without heat number trace- Reject ability. 12-21-77 D. E. Duff 1113 12-15-77 & ?04.cFlued heads without covers. Cont.#1. Az 57 Rework Az-47 1-12-78 C. Groat

  -1114                        12-15-77 E204 Pipine materials stored iroproperly. Lavdown                                      Rework

_ . areas,-~ R9nair 6-7-78 C. Croat 1115 12-16-7T Dwo. 617 Sht.6. Valve ricaed to spool piece placinel No strain on spool weld makino cualitV~ot pipe indetermina te. Non-con 1-21-78 H. D. Foster 1116 12-15-77 _El2500 Yalve ID on tae does n_ot compare with Valve TT) on_ Quality Verffcation Doqumgntation. Use as ID 1-25-78 D._.i.Jolaney - 1117 12-15-77 M.105 __ Shop Welds on hangers received for FMS 853 & 968_are_ oversized. Jse as is 3-2-78 D. Duff 1118 12-15-77 M - 15 7. Nameplates for Vert. Axial Fans are incon- - sistent when compared to the documentation Re.iect 1119 12-19-77 M- 106 A C. CS lugs for hanger liF lTint- 110-H4 have }g a heat number that is not traceable to the MTRs. ej ect--- [-27-78 D. Duff 1120 12-19-77 .M-55. Gouces in Heat Exchance r nozzels_, __0 E-76A h D s,td. R epai r 1121 12-19-77 r C- 231-_ Concrete _ surface _.has too thick-Grout cover. A(6083 Use an is 2-2-78 _ S._Kirker 1122 12-19-77 M-305.' Socket _ weld. raiced. facc. flance .do .no t. mee t._ . , e-2-78 _cogpleto marking rqquirementa per.ASME__ Sect. TTT. llej. ct T. Christoffereon .- 1123/ ..' 12-19-77 M-305._Deuicnation _of_Scrvice_Ratim,in nat .opuaped- - - - on.Gocket Weld.PiPo Pluga. Rejet ( v 2-3-78 R. .jMontreiul

(~N

                          )                                                             $,.  )                                                           N--

LOG OF NONCONFORMANCE REPORTS a 1 1 PROJECT NAME Vi al ma a JOB NO. 07290 PAGE 77 2 3 4 6 5 7 NCJ NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY

 ~112h;                 12-19-77      _Dvg c-3h3-      val aam en=a -lam c n+ 1 = m nygg No_ weldinch dona on upper quadrants.p.XL ,gnt2.                 h Rework              1-30-78         J. C. Euron 1125                  12-20-77      Hanner 1-603-8-5. Baseplate for hanger installed '

vertically instead of horizontaTly. Rework' h-18-78 D. Grosh 1126 12-20-77

  • _.J-233AC. f1R indicates thermowells are to be socket Reject Welded. delivered to the ichsite threaded. Use as in 6-29-78 ~J. Slifer 1127 12-20-77 C-233A. Embqds delivered to the .iobsite with only ten studs.instead of the required eleven. ew rk h-18-78 A. Lamach 1128 12-21-77 Valve 30lBC-E-R.__ll. nce_nealing_aurface_and a

butierfly_han_rnst in both_arcan, Whac_!2 Rouork

  '1129                  12-21-77    H-20h. M-611-3          Socket _veldLycre_r_ade on 1" nipe without thn mquired WR-CA forn Ho AT hold _pointa.                       Use As Is 1130              12-21-77      F-3106. Compressive strength,_of test sample for
                                                                   ~

non-shrink crout rec'd was 10# below soec. rea'mt. Use as is 12-23-77 J. R. Slifer 1131 12-21-77 C-231. Curing temperatures of concrete _ fell 4N 8r 2" E~e low minimum aHowed. Use As Is 2-6-78 UU(649. 33}D. S. Kirker 1132 12-21-77 C-231. Concrete curing temperature fell below s pc.cifi. cation recuirements A(659) Use As Is 1-2h-78 S. Kirker C-231. Concrete curing temperature fell below

                                                         ~

1133 12-21177 .

                                     . specification reonirem ents                          SWI(6 53)c'     Use as is         2-9-78         S. Kirker 1134             12-21-77 f-Jll. . Concrete allowed to dry on_the surface                                            Telex l-23-78 dnrlog_cnrfng                                CC(650.17)a'              Use    As  Is     2-2-78 1135                12-22-//     Dwg. E-714. Installed cable tray supports have more                                                  S. Kirker 7 sp_1 ices than rea'd by dwa. Aux. Bldg. El. 604',617' 1136               12-23-77     C-170. #11 rebars omitted, K wall 64.6 F8.6 Use~As Is      1-13-78          B. T. Check 1137                12-23-77     M-204. Spools exposed to an area where cutting w/ a
  • torch has caused rust and heavy splattering. , Re, work 1-18-78 4 J. Spence 1138 12-28-77 C-208. Cylinde r curing _ tank temperhtu re_h_igher,than _ -

Wlo,wed by C!208 or ASTM C 1139 Use As_Is 2-6-78 S. Kirker 12-28-77 M-346. No Code Data plate on pipe spool 2CCA-1 SU . Doc.- NB #435. Rework 3-15-78 D. Delaney 1140 12-28-77 F-24901. Heat number on flat bar does not match number on documentati n. Reject 1-4-78 1141

                                                                                                                                         'P. christoffernnn 12-28-77 Documentation.

M-E* P_ainW.ccied without Qualite vnrinenton peJect 2-8-78 D. A. Delaney - 1142 . 12-29-77 C-231. Field bending or #8 recars, SeYWCTViate r Std. Repair f Pump Structure 2-2-78 S. Kirker y , v v

p Y_,l ,) f! N-- LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland . JOB NO. ' 07220 a 78 pg 2 3 4 a 5

   ' NCR NO.           DATE                                                                                           DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS                     DISPO.       CLOSED               Ct.CSED BY '

1143 12-30-77 A 13,__A~ux Bldg block wall with no provisions for rebar or lintc1. Rework

     .11hh        .1-3-78     -

P-21181. ncaignation of cervine rating _la_ pot stamped nn 1" and 3/8" pipe _pluy- NA 48-78 R. Montreuil 1145- 1-4-78 M-106. Shnn wolds nn hanf}cre ara nyerM7ed fnr e _E-tw_ono oss oso ana olo Use as is 3-20-78 D. Duff

     'llh6           1-5-78      C-632. Bara_ch'ould 'ertend 9 i3 " bni cw M,1, *l,". but unro                Telex l-23-7    3            M. Torres not installed. cont. #25tont Rnn_ Rhi n1 a m11.                    Use As Is       2-6-78               A S. .. 1<i rke r 1147           1-5-78      c-230. concrgta_Dn u:a + dine teaps of 62or . shoula                              e lex    l-24-78       s. xirker havn henn 50 F'lOOP. 1Yl(fJ0 5)F I

Use As Is <> - 7 8 s. harker 1148 1-5-78 c-231. Surfac'e Temperainre not mintainna- Telex l-13 "8 A. Lanach-DG(627 5)n Tinn An Tn 2-13-78 B. Cheek 1149 1-5-78 P-3106. e nanm_ sample _not_taken.on_cront_ron'd. hags _1/A Reject ncnt_to_US_,Teating..wcre_nat_wei gb na . Use As Is 2-16-78 J. Slifer 1150 1-6-78 m305._Markinc on mittl. (Hea_vy_He_x Nuts) does Not agree with Verification Dooncentation sent Reject- 6-2-78 T. christofferson 1151 1-6-78 U-L27 Startup Feed _ water Control Valve deliygred to Johnlic_wi_th a nracked_cacing_on_prennure suitch. N/A 42478 J. R. Slifer 1152 1-6-78 C-130. 96 nu._yd. of nnnerate wa=_indeterminally gse as js ninecd- 00(6 & 5)a' (concroic_mlump) 3-6-78 H. Cain 1153 1-10-78 C-230. concreta aia nnt ment thn 90 any ennpresnivn strength _Aur 31dg._A(6&33)n' Use as is 3-7-78 R. Siple Ren UCR 98A ll5h 1-9-78 JI-1260. Valre_ received _on_stte_uith_no_v.crification__

                                . documentation. S/N $905-lh-1-3,_6"-CcB-GB-n                       Doc. Rework h-ll-78               -D. Delaney 1155           1-10-78       .M-129A._. Identification _taga_are_ improperly attached. tc operatora_on niv valyca,_G-321D formn__ incomplete.                Rework          6-1-78             D. Delaney 1156              1-9-78        M-132. Os 12" Valves) radiographic film not sent to                Doc.-                                                 *
                                   .iobsite. Code data sheet incorrectly filled out.                    nnynvie    'wpp 78                n _ nel anny 1157              1-1C-78     _DWG_C--625-      1 #Ldowel_misning nnming out nf +ha funi trnnnenu un11 npprnr. 6 '-0"_1L_oLEW_c nrn nv.                    Use As Is      1-13-78          F. J. Milsovic 1158             1-10-78     5_ star _ Grout _Bullatin_012761.___Inde. terminate _c.u: tine of grout.                                                              Use as is     _3-23-78        __s,_Kirker 1159             l-11-78      C-.231.__SWI(635.5)a     nurface_._ temperature _was_no.t                         Telex l-31 "8        S. Kirker mintained.                                                           Une As Is   .2=13_7g              n r3hnnie 1160             1-12-78       M-1..__Preo curic er_ Spray _Mo tor _ Opera tetL Control._Valvec ._

Valyca_atored_improperley. 1161 ,'_ 1-13-78 .M-10hA. __ Quality Verifigatio.n_Dogumtmtation notroccivc d. Rework . _(2CCA-.18-S611-2--8) rust on op,ool - ,.[2HCE- 2-S613-7-$) _ Doc. Rework _ _ _ _

f _ - 1 ( x LOG OF NONCONFORMANCE REPORTS 3 PROJECT NAME Midland O JOB NO. PAGE 2 3 4 0 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1162 1-13-78 C-21_Q . Zone hA Fine Backfill. 6666h failed la & 3/8" sieve reauirements. 66328 failed 4" cieve reauirement. Re.iect h-20-78 R. Montreuil 1163 1-13-78 s1 Mnkn up m np nviva Mn+nv- ntnenen nna m,intonnnco not-maintained _ 1164 1-13-78 J-201 u e,in enn ten 1 mnni n - n/n 1c15/1c'>$ tnnknut rolay_cwitch_ bent._._.Rameri n + n hvnknn in hni c. Rework 316$ l-13-78 M_305 Studs & Huts do not meet the complete marking _ requirements Rej.ect g_, q 7 y, % 1166 1-13-78 M-30$- nn1+n A Mutn ntamped_viih_ wrong _ heat _ code. Doc. Rework Documentation vnnoived in inantavninatn. Reject 5-18-78 M. Donovan 1167 1-13-78 M-10R_Rimensions on_fd'_f_lanso_do_nat_actee with No vendor _ drawing. ( InPC-9-0633-6-1) Mon-cnn 2-2-78 M. Donovan 1168 1-13-78 M-lh. conting nn unit spagn han nnmnvnnn nvnnn ne paint flnking nPP- Dnunrk 1169 l-16-78 M-326.__Har.cer 2-612-.3 18 is veldeLio_. embed with_apprac. Rework 1/_16" npace_heiwenn thnm. shnnla ha innennona tn 3/8". 1170 1-17-78 . C-23.0. PH-AC Grout was batched containinc less than th 3 minimum desien_velcht of cement. Use as is 3-6-78 S. Kirker 1171 1-17-78 M-305. Studa & Nuts do not meet the cormlete marking mquirements. Rej.ect 3-6-78 D. Duff 1172 1-17-78 A536 Onr.dui t has_hecn annnged_by arilling_the Std. nnnerato ninh_ Anv. Blag. Elav. $991_(2EC013.) Repair 1173 1-18-78 F-25h6L __200_ pes or 7/8" Piat Hardeneddlashorn. Ycndor_nent_7/S L(Purchann neane vaquirnn 1") Roject 2-9-78 R. Montreuil 1174 1-18-78 M-1. 8_Reac_ tar _ cop 1. ant _IMmp_Mg_to rsuineorrect mounting finnge._dimenaions,__rchbet incorrac_tJy_dgainned. 1175 1-18-78 f-306. Two bundle.sa r 2 #8__Rebar were cut without - Erior_approYal from_P_r_o.iect o_rJtecident Engineering. Use as is 3-9-78 D. Osborn 1176 1-18-78 C_208. Fiva star avant Acceptance _Tedi.__ Grout enbes , atrippna nt hl hnura,_erceeding ph hnur limit. Use as is 3-1-78 1. Lieb 1177 1-18-78 A 208 3/h" Aggregain cvndatinn- nid not maat minim m ueight._.Various_placemente en 1/11/.78_ Use as is 3-1-78 T. Lieb 1178 1-18-78 C-30hdeld_was_ completed _on_BeamJ217Bl_to F-1 Rcwork

   "                                                                                                          1-30-78      J. C. Huron Pmhed_without_QC_Verificatinn -of fitup.

1179 l-18-78 _ C-20H,_Muquary_Eriam_a_ ware _a_trippeiatJt6_ hours

                               & $0_minnica,_no_t_;nes. ting _Jaini_mun of h8_houra_._(ll/lh/7711se as is

_ 3-1-78 T. Lieb " 1180 A 1-18-78 M-305419L8"}"_Dia._Sch_BLEi Do. J- (delivered to ~* t v Jobci_ta_yifthout distinguichable markings. Reject 5-15-78 H.D. ,, Foster w -

                , ,. .                                                                                                                              p       ~'
              -/         )                                                             /       i                                                    t Q_l _                                                                  Qi                                                           L-LOG OF NONCONFORMANCE REPORTS PROJECT NAME                Midland                JOB NO.

07220 a 80 PAGE

     ')                      3                                            4                                        5                              7 NCP NO.                 DATE                                                                                             DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS                      DISPO.        CLOSED       CLOSED BY
.1181-                 1-19-78         C-231. Concrete Curing ( A total of 2_3 indeterminate hours of low temperature           .Suji (C6-?9 E       i            Use as is 3,7g_7g    g_ 7,,por 1182                 1-19-78         E-20. 19" Unla Mank vinncnn. nuvennen nnr.tnin nevninhos, watcv fanna inaian fi n nce, vn ' t _ J.B_#9 Dan - Arnn                   Rework    L-%78       J. Slocunb 1183                 1-18-78.        C-230. Concrete Strencth. Co'arnie_placed 10/18-77

_ Use As Is Telex 2-6-7f S. Kirker A(6S9 17)a' failed to meet r quired ntrt.,eth 6 0 9 anyn. 3-1-78 T. Lieb .1184 1-19-7% H-106AC FR 8,._lQ_pc 'f_CarhOn_Sieel Plate. gqlity Doc. Rework varicinatinn annumnntatinn nnt vnnnivna. 2-6-78 D. Duff 1185 1-20-7'6 C-50B. vennturna vonanv un1an A ntiffener. mne trendor_wnlan A1 atsernnov renaturcL Pornnnnni T.ock 1186 1-23-78 Dwg. n-150_ h an. van ne mnn niv unn n1nnna nutnian

                                                  ~

or +hn 2-18-78 J. Moyers 1187 1-2h-78 (t-305 epenf ri na 14'mi +a~^ -596 Peo 14" 20' Random Sch 80,'(659-)ouse Lenghts. as is Reject MatLrecclyed_at jobsile_w_iih_no Heat #'s,_lpgiAle mark {ngs. 5-15-78 H. D. Foster 1188 1-2h-78 1-230. 7 van. of m 9 noncreto rn f l ad tn men + I;nno nns.

                                       @ 90 anyn.        n(_76h $8.)n '

Use as is 3-13-78 T. Lieb 1189' 1-25-78 W197A. Tn tags on S/M W-2$-4. WM-26-9_. VM-2G-2h are Doc. Rework utrna tn nparator. O 391n enema innomp1ntly filled out . Rework 6-1-78 D. Delaney 1190 1-30-78 H-lh9. IIousine or IVM-56A Safenuard Roora Unit Cooler dented A Punctured,_Eley. G68' thrth_Eag_e_ East 6.2 Repair 6-5-78 E. Estos 1191 1-31-78 Dwg. C '378. Pressuricer Lower Support Embed. Shown @ Pelex h-10-78 S. Kirker 17'9" L._& 10'lli" L_ h ug be 17'9" LJtJ0' 0%" East , Repair h-10-78 S. Kirker 1192 1-31-78 M-20h.__.ficid Wald_#1 - tlder not qualifind to the applicabic_ welding _ procedure. Atut._ Bldg. Eley. 68h' .1193 2-1-78 M-1062 E-ME-hl6.,687-01,65L316_ ldQ-Q22. Shop _.wn g03 do_not ment nccepiance_critorin of OMQQ proceanen ev. 1194 2-1-78 l-10.6. F-14E_h61,666,_A_972. Shop _welan do not_ncet

  • acc.cplancc_ criteria of OA/oC procedure _dQ2A006.Rev. n Use as is 1195 2-1-78 ll-215 _._10." 5.ched._A0_Semiehied_P_ipe delivered to the Doc. Rework jplsite w/o NTR for weld mat'l used. radicaranhiC film. -Redest 1196 2-1-7L & #15- 12" Rch 80 SS_ pipe _de. livered _to_the_johsiin

_w/oJiTILfor reld mat'l used_and radiaorachic film Doc. Rework 1197 2-2-78 H-75.__.No_Documen tation_ Package.xec e.iyedlfor._th e .,o

                                  . Scryice._ Water _Eump.,     ta                                        Doc. Roworl "~7"n        D. Delancy 1198              2-2-78            Dwc._C-67h. _Conflic.t w/g.80P-75A.

dwc._.C-h34. no_to. placemen t of P.ip0_Icstraint,fmb,cd - type _3 Cont. f2,_j g. 6 WC 38 I" ' 1199 " 2-2-78 S-7 5prminations in motor controTeentera not_in$7'11" _$-A-78 n._acborn - ( __ _ _ y 8 0 3 8),8 _ _._ ___.,.occordance wiith_reqtyiremento. _ _ , 3-28-78 D. , f Ynogmacu

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                                                                                                                                                                           /'

LOG OF NONCONFORMANCE REP 03TS 1 1 PROJECT NAME a Midland JOB NO. 0722G

                                                                                                                 -__.,--                               PAGE     01 2  <

3 4 6 NC3 NO. DATE- DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1200 2-2-78 fi-106AC. 5 of,_s. S-Beams _de]ivered to the .ichsite Doc.- without certified material test reports. Rework 2-9-78 D. E. Duffe r 1201- 2-3-78 c-230. b gred cement (566 bacq) delivgred to jo_bsite nn 19 1-77._wi thnut n tcmperature hcMaken. Uce as is 3_ph_7A ,g r,nw 1202 '2-3-78 M-b ' 7 - haingraphn for hnny hat bmenm1 pn mn nnt_availnhia. annnity prnhinm. ntn. Reject 6-10-78 K. Deitz 1203 2-6-78 ~~ C=38. Angle received with incorrect dimensions & rinmn nut anmnge. gcg Une An $ g h-lh-78 s D. Osborn 120h- 2-6-78 .C-230. Peur C(773.$)a' did not meet 6.000 psi O 90 daya._._ Cont. T Ding cirder. nsn nc 4e 3 gp_78 g_ 3133 1205 2-6-78 _Dwg. c-h38. right 2ax23nxh'-10" anchor plates for Use as is Dat. f1 A #9 unrn minfabriented. N. & R. Sec. ShieldLYall Repair h-27-78 ' D. Osborn 1206 2-6-78 2 -64 Rmor. 114 esel 011 storage _ Tank _ Hold _Hom_Etrans. Coating-peeled & Chipped._Ro_ coating _en strapa_at_all. Std. Repair 4-14-.78 D. Osborn 1207 2-8-78 _J-201- Mnin enntral pancln;_nondui.t_does not have - colar coding; di ntnnnn hntuenn vnnewayn hninw minimum. Rework 1208 2-8-78 C-231. Concrete curinc fell below a minimum of 50 env $n inantnrminate_ hours. Anr. Elde. Bloc 1 din 1_1 #6 Use as is 3-2h-78 D. Osborn 1209 2-8-78 E10Aac- n wg- 1 619 c' 10- nunnar hna 5/1 Aa Pillnt volds_dnatcad-of_3/_1 6' n'a alled_ cut by_hrinnall_ proc Use as is 3-2-78 D. Duff 1210 2-8-78 F-25765 ASTM _A307 bol ts .do- nn+ knvn mannfanfurars i ann ti rication. nnjnnt h-28-78 R._Montrauil 1211 2-8-78 Dwg. FRV-APC-2-2006 RR pipe _ attached to Pluca nnna Rework hac- hol e burnca through i t r aunecLby_nenine nr valainn 6-12-78 J C. Euron 1212 2-8-78 _Dwas. C-1 L C-194. Exis_tJnstdowels_do_00_Oneet . cover Repair~ inhin. requirements . Aux. Bldg. El. 628'6". Use as is 3-2h-78 D. Osborn 1213 2-9-78 _Dwg._C-208: c-906. amhnaantLplatn inntclina ton nmn11.

  • North fnna af KC lina,_5J A A .n._1.ur _31dc Pl . 6R$ ' n'i Ropair 1214 2-9-78 C=230. cement _ User Tect_//63,_1/11/28_had_a_recni t nr 3.391SO.3 A h.013ca0.Al203,_ exceeding _mr. limit. Uco an is h-12-78 T. I.ich 1215 2-10-78 .E-20.._ Elec._Penotration.Accomblies,.no_ inert..cas j blonko.t .. cable..cInffed,_22illh2 lhh,_1h6.ulh3 .- . Repair.____

1216 2-10-78 M-618.. 36'! Butterfly Valvo,a deproonion acroon .the .... Ropair

  . . _ _ . . . .    ._.._. .. .          raiced facc. of flance, . manual hand. wheel. broken.D-0060-5.-1                ..        5-3t-78        1,. Brown 1217          2-10-70             M-20h. Field Wcld //lSH1, Pen. 2 Ell. flo Vlh                                                                                  ,,

.__ . .._.. . - _ . . . . . for repair, weldinr; wan completed w/o qC AW h[bghHe. -Qtguet Uno on in 1218 s 2-10-78 g_po Two Elec. Pe:mtraLion Adapter - F1anmn. C-321D poc.nework -

                                                                                                                                                                    ~'

van noI. ccmpio Lett by liccht.dl j_GupplIec. ,, ,,,1 J. Ul1fer

                                                                                                                                      >-17_70
                                                                   ;                                                                    )

Q)' J Q: LOG OF NONCONFORMANCE REPORTS 1 1 PROJECT NAME Midinnd s JOB NO. 07220 PAGE 02

                                                       ~2                     3                                         4                                        5                               7 NCR NO.                                   DATE                                                                                         DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS                       DISPO.      CLOSED         CLOSED BY
                      '1219                                            2-13-78        F-3106. Five Star cront. Test SPh26 failed connrossive_

ntrength location of 12 bags indeterminate Use as is 2-14-78 R. Montronil 1220 2-13-78 d-206Ac. 16 pe_'s. 1 3/ha X 5" 9A414 crade 64 tur s. nuni f +v nonunnntation_pacienen he n nnt hnnn vnnni red. Doc. Rework 2-21-78 D. Duff-1221 2-13-78 M 106An- 9hnp ovane P M N olh. PA m .QB14 ~ L Mmol k Use as is

                                                                                      & M&Q74. unidn dn nnt ennt nvi tcrin nf T'M"n YDedur o.               Rowork 1222                                      2-15-77        H_32L_ BO Mangern connisting of 100 Pield Welds.

undowni-a vol a n /d o fontn _ Any_ 1 A 9. Onnt._89 1223 2-15-78 M-305. 11.667' h" of 2" Sch 80 CS I)ipe, de'11vered to jobsite with nartial_.ma_r_kinca. illegible or none at all .leject 5-15 H. D. Foster 122h 2-15-73 &l0hAO. Pipe Spool 2DRC-9-S63h-7-h. received at the , jobnite dented, Rework 1225 2-15-78 M-35AC _. Wrong _r_evision of the G-321D form was rec < rived Doc. Rework with thn onn1ity YCIifica_tiQn_llo_Cu_meJ1tation for OP-75B 3-9-78 D. Delaney 1226 2-16-78 Grout cuhen. 68 ett._ feet of_crnpt n] aced with only A notn ne nnhnn mndo. TM nnv Pinte Repair _El. 672'+_ Use as is 2-17-78 B. Check 1227 2-17-78 Iwg._00450_Ol-BT: Annhnv Enl t Al nnvn.plnin A nut waS__ found- to boa ff-center- Rework h-12-78 A. Iannch 1228 2-17-78 E10.6Ac. Shop orders E-MD-011.01L_031, & Oli have woldn which an nnt mont thn nnnoptnnnn nvitnvin. 1229 2-17-78 Lon _ niv P1nntvinn1 Penntratinna._ cabin chnfring.

                                                                                   ,n innet min hinnkot. noc._not_ received hl nnkn r.n _
                                                                                              ~

Repair 1230 2-20-78 D_wg. C-hf6. Embed 8638-lh-21 is not Iri correcf locaticn as called out by dwg. Use as is 2-27-78 D Osborn 1231- 2-21-78 F1-lll AO. Plund Ud TZ3,. heat codo annn not ngren with Doc _ vnn'd_ Tzl8 nn impant tnnting vnnul tn/u nnn _ pkg. Doc. Rework 3-13 78 J. S11 rc r 1232 2-22-78 f=233- 9 'Pnnk Support un11 rwhndn_ vnenivnd nt thn No 2-24-78

  • jobnito wi th shnet-_3 nf thn C-391n fnvm mi nni ng. Noncon formance J . R . Sl i fer 1933 2-23-78 .c_3as _ Bundled __hara_ cut without Project nv Recident Engineering _ approval. IIsc_as la__. ____6 L 1234' 2-23-78 c-230._ concrete _. Air _ content,.for. pour..A(659)p Telex 3-1 78 _Moyers
                                                                                                                                                                           .16-78_5-    s. Kirker placed_with high_. and indeterminate air                            Use as is 1235                                             2-21-78          M-305.. ASME SA-193. Grade.B7 St.uds, mat!1_ marked ___

3-M-18_ D._Oahorn ASHM.bA19tt,_ Document.ation.chown_ ma t!1..to .hc. SA193. . .. _ ^*D- 5-2-78 T. Chriutofforcon

              .1236                                                2-23-78            M-ShAC... RB Spray Pumpo,1 radiocraphic .reporte misning, yr &
                                                                                    .Mo tor _0peratoro. nn jumpn_ tagged. wrenc. _. _- . _ _ Dno
  • 1"37 ,,3-23-78 J-201. . Fhin Control Bonnla, tent. v. Tort.n nent. do not. NRewor.k M.lleWobb . .m jn e

_ _ .( .. , agroo wl. l.h stpect fication, .fininh pt, ;i n t n cord no t. ee- et.1 fled.  ; v

  .                 _       _ ~                                                                -                           .
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Qf Q,i -s LOG OF NONCONFORMANCE REPORTS 1 1 PROJECT NAME Midland JOB NO. 07220  : PAGE 85 2 3 4 5 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMAR KS DISPO. CLOSED CLOSED BY 1276 3-21-78 _Dwg. c-1091- Minning nahnv nnual ; m n,n1 0.annent v Std. Repair L-ll-78 D.-Osborn

          '1277'         3-21-78          .c-304.___W^1aa nnnnmnli ahna +n uala aynhn1 hetvnan 1 1 77 nnd-3-6-73 are inhteminate;                                          fira na in          h-29-78   J. nuren 1278          3-21-78          _Dag. L M 4      n. 9 nann chfala un11 niacing nna amhaa nn.Rowork
                                           ^^ innian =na ent"ide face; El 626'n" Cont _ #1                       Use as is        3-23-78      P. VanderVeer

.. 1279 3-21 5_s+nr cen"+ m 11an+4n nn- n19761; cvnnt nnt nnena in accordance uith ACI roc - naatinnc- ITn a nn in L-11-78 S. Kirker

    -      1280           3-21-78         C-231-    cnnnecta htnh vaights,_. Ticket No. 29 91 ?e 26h23 avn nynneight nn namnn+. auv. Blag.                             Use as is          5-9-78      S. Kirker 1281            3-21-78         F-2hhh9      stain 1 nnn stnal whing anlivnrna to jobsite                  -

ui+k-ineian_nf_ h$ng afv+y peunnte 1282 3-22-78 C-2 Onnnen+a nnving - Anv- mg W11 #4 kna

  • _

surfnna +nnpora+tiva a rop; fina nn ic 6 6-78 D. usbom 1283- 3-22-78 P-1106. 6 Star Non-Shrink Grouts, failed comprehensive streDgth test. Use_gs is b-12-78 P. Siole 1284 3-23-78 3rg._c-65h- struntum1 staal Pnhna nat plannd_ par. vcquive-ant ne avg __.(3,12b,_E-10h)

                                                                                                                       ~

VJ?._e_as is 6-h-78 P. Milsevic 1285 3-23-78 cM-104an v$pn rinnenen r_un,.coh,oa5 pas.609 0], Q11-cl. Use as is

                                        ! Bh6,9h67 979-01.-Do-not-moot-accep.-cri-toria bM[d6P AE,_o. Rev rk 1286            3-23-78         L75- column _eicht nr tha c-321-n enm anbmittna with Qua2ity Verificatiert Doc" ontatien_

Doc. Rework h-4-78 D. A. Delanny IJniernized Wolaa sninnin N y_. Support 1287 3-23-78  ::able spreader _Hocm: T7 nit 9 Use as is 5-3C-78 J. Euron 1288 3-27-78 C-231__ Concrete curing - covnr ng van romnved at thn end_of_the_cxtended_ cura- Pou~ SWI(629.5)n Use as is 3-31-78 S. Kirker 1289 3-27-78 D-231- Rainforcing Steel - E7 c:hnnv tin in MR ving ._ vn11 nr cont._#9 ia nxpoand. Re_ pair 1290 3-28-78 .C-231. concreto_ Curing _ Temp _ -.Tcepom+nene for ennavnt , Use as is piern in Rcr_ mtar ninnharge_vera_not_checkna na npecified. 3-31-78 S. Kirker 1291 3-27-78 E-20. m ectrien1 Pcnc trations_-,_5_p enetra tions _deliverad Use as i:

                                        -to_ site with_ cable _ chafing,"0" psig_prcccarc _no_ documentation.__Rllair 1292           3-29-78       .r-106AC.- Fic1CRelcace_#18,._cc11ov he nupplioa WT_o_n.g_G mde of Qarbon._Stnal Plata.                               il/n               h-lh-78      D. Duff
         ,1293                           Cement tcatodJfoEL'osacon Ignition.resultod in-a 3-29-78 12 %     .^

3-30-78 failuredcr.c}208cnetHti6Wg'Lictmmyulh~thit E-20. ec. pla _ tdiiB Uce an is 5-1 aa .ts 3-3k 7878~ D. T. Licb Thompson ( . upd_ngethg@g_uegd,t,,_renderc_ the_ _, _.,quali_ty, indo term nate. ._.__ _ _ ,

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                                                                                     ,/                                                               'w' LOG OF NONCONFORMANCE REPORTS 1                                  ~

t t

                          . PROJECT NAME               MiAland                JOB NO.                7220                                PAGE          Ob 2               3                                             4                                       5                                    7 DATE NCR NCR NO.         DATE'                       NONCONFORMANCE DESCRIPTION / REMARKS                       DISPO.      CLOSED             ' CLOSED o'

_C-626. Missinn Dowels between the south west corner Rework 1295- 3-31-78 of the south sec. shield vall. nee as in h-1-78 P. Milcovic 1296 4-h-78 E-20. Electrical Penetration _Angeshlies. received at Doc. Rowork site with no documentati.on._2Zlh5 chafei_ inboard box. Use as is g 1297 4-4-78 __N g c 43- nuring filling _nf the conling_ water pond ~' __Zonn A7 matnrial ya r11 ally washed Repair 1,_g_78 n. onbnen 1298 4-6-78 Dwgf. ~C- 17f, C-82 . 4-# 6 Tow ___els itted om outon_ sleb #4, 4-#6 dowels omitted on slab #5. Aux. El. 674' Rework 6478~ '

                                                                                                                                    .T . Mnynyn 1299          4-5-78            Dum, C-99.      #6 dowels incorrectly place 3 between the ext, wall of the SW Pumn Struct and sufin walls                  Std. Renair   h-7-78         D. Osborn 1300           14-10-78       .Iwc. c-1022. #4 'Ples were not installed from Plev.

63h 6 tn 6),9'_on.

  • n n n1 centvntnv. Use an is h-28-78 A. T.nmnch 1301- 14-10-78 A 10hC-AO. Pipa_Spon1 8H 1Tmo-98-9619 13-9 hnn a nean an+n Rework 1302 14-10-78 M lohn-AO.-nin+n uith nn prmn-932-s657-h Pipe _Spon1 mnnnenntnen,namn 9 rnnt it. in bna vvonc vnnann aug- Dnwnrk 1303 h-13-78 _C-230. Onnerate Ov11nder strengtha - sets 2981. 2982, nna 9985 did nnt maat 6 coo _p i at 90_ days.

130h 14-12-78 E-20. Elec_trical Penetrat_1.9n_ARECInbly - Module C is Std. Repair leaking _and_has caused conanctor insulation to_cwn11 A nrnnna_ 6-21 *t8 F. Ringe 1305 14-13-78 avg. 2-613-h-5 i' anger has incom .lete field weld. numborn h ana <_ Rework 1306 4-13-78 _C-30h. FAWa_wcro fonna to be unnaccpatabln aun tn undnvni n_ nynrnize nna wnla ancontn. pl . 6h6' nnit 9 Use as is 6-30-78 J. Ruron 1307 h-lh-78 1-2Q.__.Elac_trical Penetrations received @ .iobsite withoxtt_ Documentation & had "0" pairnressure readine. _ Use as is 1308 4-17-78 C-233. 80 Anchor Bolts - C660-lF. size of bolta sent . do_not agree with Bechtel approved vendor drawing. Rojictf. h-26-78 C. Gwin 1309 h-17-78 &lk,_ Aux. Feedwater Pump _s._IP-06A. 2P-05A. documentation does not arree with material cent. Doc. Rework 6-22-78 J. Slifer i 1310 h-17-78 E-123H.__ quality _ Yevi ri nnti nn necumcntation_ required in missing _ Fat'l Cert._of_ Compliance A Pinc d est Reporia. Doc. Rework 6-15-78 D. Delaney L 1311 1-17-78 4 _DwcmC186.__h80_Y._HCC_03h5,_0Bh6,_ face _of_RCC_cabine.t_ intermittently._ welded _to_the_ face _of_ foundation _pado. Repair 1312 _ h-18-78 . F--3091.___Blnchor_21ato Embedo_vero_ngt_inspec.ted_ E _.for drawing _c.onfigantipD, _ Jtework 5-19-78 J. Slifer . l- 1313 _C--503.__ Air _Sanks for Perconnel Air Locks receive __d 1. _ i '.,h-18-78 w_i_th no shop inspec tor's release oc locumenta~ tion ~ g _ l

                                                                                                                                                                                                        ')
                                                                   ~    ,),                                                           Q.                                                          "   -

LOG OE NONCONFORMANCE REPORTS 3

  • PROJECT NAME Midland Jos no, 7220 PAGE 87~

2 3 4 6 5 7 DATE NCR NCR NO. -DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED ' CLOSED BY .

 '1314                                                                 h-19-78       C-24 Rinica_Gatn Li f ting P1ntes_requirna +n hn ARTM-A3f           ,

received en_ site ARTM-A283-7$D. Use as is 6-22-78 s. Oc1nott 1315 h-19-78 Pc_20. Weld Neck Flange. ocratches on the machined

Lurface of weld _ neck _flance._2Z:12h, Use as is 6-2-78 F. Rinne 1316 4-19-78 M-1.16- M*aup PnmpMotora,__Jendor_.Irint for Pump Doc Rework Motorn an11, en, hnn+nr, to_bc_h00watta,(B00uatta_arn_inatalled) 1317 h-19-78 .C=233 Hatch._ cover _mkJh52 received @ the Mobsite with nnn nhnnv ntud hvoknn ner_ Rework 1318 h-19-78 .Ihts C-186.__ Anchor _Holia_for_HYAC_ Equip _,_3/ Bolt Scra*tN[s""an^8rYsNYeYdkcF1ianses pius oaDage 1319 4-20-78 to~ conductor insulation. - (E-2_0) _Esvgrk h-28-78 F. Ringe 1320 .E-2A Scratches on the surface OT Weld Neck 4-20 Fl_anges Rework (;_27-78 p. ninen
                                                                                                                                                                           ~ '
                                                                                                                                                                                              ~

1321 4-21-78 __J-209. Anvil 14nry/ local _ Control Pancla,_ Dot primed & Doc. Rework rininhna in accordnnce with specification. Use as is 4-26-78 . D. Delaney 1322 h-21-78 J-10hA. Pipa_ Spools _ received at the_Jnbsite chained _down wi+h PR chnina,resul tinc in vnat to tha spoola. Rowork 1323 h-21-78 J-27380.___ Grade and_ process of manufacture is not _logibly_atamped_on_61_piecea_of_ jam _ nuts. Heject _$-18-78 R. Montreuil 132h h-2h-78 lf-6b Pmergency Diesel Oil storageJ anha - installed . 6-5-78 E. Estes In_the vrnng_) C-38. Ten (10location. ASTM Ahh92T-78A Bolts & were 2T 78B_(locations reverged) Rework received on site 1325 4-25-78 'wi_thout required markines. najee t 4-23-78 .n._Montreuil 0-3_0_h. Undersized weld measurement on wel_ded anzle 1326 h-23-78 iron connection. Rework _C-23L_-_14 cadwelds_ shot _by_an_unqualif.ied_ shootor - 1327 4-25-78 Aux Bldg._EL 678' + 25' E_of 9.4 ljne Use as__ip 6-19-78 J. Moyers 1328 h-27-78 . C-10h,___Clina_tf_W hT7 Beam _wgre welded _and released Use as is from_ Comb (LShon_wi_thout__QQ_ILocumen.tation_Y_erification o:? accep. 1329 h-27-78 Ars 0627 Welded _platea were.._ fabricated _in_ lieu _of_ bent __ pla_tca_vi_tho.ut._Pr_ojac_t _ approved _drayingo__ _; ___ N/A G-5-78 J_,_JIuron 1330 h-27-78 JNg._C-153. Arc. Strike _1" hich _by.3"_long_by_l/8" __. .dcep_pn.atructural..beamJ672D7. Eid. Repair _ T-9-78 __1 __ Huron 1331 4-28-78 Dwg. C-695. 2Incore_ Instrumentation Tank..Cupporta_.___. Ecwork verc_ fabricated _in._tho._ Comb o_ Shop-.to. an_une ontroll.ed_ck Itch. . 1332 h-28-78 F-22 62.-- 1611_.pco, _.of. 3/h" nuts _hav _ illegible

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                   - Q ,1                                                                       xJ                                                            ' ' ' /.

LO?. OF NONCONFORMANCE REPORTS PROJECT NAME Midland aos no, ' 7220 PAGE

              -2                    '3-                                               4                                                     6 5                               7
        . NCR NO.                DATE>                                                                                                  DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS                      DISPO.        CLOSED        CLOSED BY
       .1333'             h-28-78'                .C-233      htch cover MK// LR1_was received at the Mobsite
                                                                                                            ~

with one shear stud broken off. Repair 133h h-28-78 _C--60 . Equipment Hatch e/n 30398 hao a charred area on_thc_erterior coating covering _ approx. C'. Repair 1335 5-2-78 2-1 19" Unl a Menk vi nnga. 9L1 hlr hnn neratnhnn nn

                                                   +hn vuinna rmnhinnA enven n o                                        Rework          G-26-78    F. R. Binre 1336              5-2                l-11       concrete Block _ Wall _#hh - Work on_vall_was started _.without no notification. Elev._63h' "R" & 5 6 1337             5-3-78                 c-20a.__ cement unnrn m     e ets #67 A 66 nyneedea tent

__ rango nr 19nn inne 1338 5-5-78 F-2661h. 5" SA-106 GR. B Sch. 80 CS Pine delivered to jabaite with only the Heat d's clarkeflon_the material Use as is 6-12-78 D. Duff 13Il 5-3-78 h20. Plea,_Eenei.mtio3_Ags_embly-pkgs e lacking quality verification_pkg_&_ Qualification _ Teal. Doc. Rework 13 0 1 5-8-78 _rwg._E.717- W8x17_Benm A Roimnic_ Tray _ Hanger _enclasci _in-concrote kle* mil Phn Beam Rnitn unra nnt tornued. Rework 1341 5-8-78 .M-64 mankn recoivoa ha'ze_excessivo rust _ loose dessinant cutting ning, _wnl d rinv A a nnuman tn ti nn pvnbinmn. 1342 5-9-78 11-30L Material _distnat_haye_haatnumbers or_ heat _ codes Doc Rewo::k markna nn the_pipn._JIissing_G-321.D._llill Test - no_ heat #'s, 5-17-78 H. D. Poster 13h3 5-9-78 E_2a. Qualitv Ycrification_ Package for Weld Heick_Elong 2 i E/R5001307.7-01_has_not_been_ received @the_jnbsite.. Doc Rework 6-16-78 J. R. Slifer 13hh 5-f 78 _Dwg. A-PQ.__ Block _ Wall /!h0_ hat _hc_en_c_onstru_cled_._with Rework _no_provinicns__to_acc.Qmodaic_jnotallatiQn_.0_f_robar t or lintel for open_ips. 1345 5-17-78 J-13hh0. St_ructural Embedmento. nuscrons_pr.oblems Rowork notea in a review _nr_the_wald_ inspection _ rec.ords Reject 1346 .Eise structural _ steel _Humerous Po d'r,_ numerous

  • 5-17-78 probinma noted in a roview_of__the._ weld _ inspection recorls.

1347 5-11-78 _c-231.__. Grout Pnd n .for unit 9 npv Rn1o pnan hnvn unsnnna nveas. Elnv J n9' -3h" Reject 13h8 5-12-78 ._ spool _.lHcB-lh-s612- 6-.2 Eri ating_spooLidsntification __does_nol_agrec_with_ design..dugm2_8"_picces_no_ heat _ID Re#ork 13h9 5-11-78 ..c-lh0, c-17h. concreto_coverago.for #11_ Int._Wa11_ mars Use as ic

                                                 ..creccda limits _0_ genet.. Joint of. temporary _ opening. AHl85'                  5-19-78._ . J . . Moycrc_.. .____ _. .

1350 5-11-78 c-213 Channel .l'mbedo numbered 1SWBWM]-L, ISWBWM1-R_ N/A

   ..:.._._._ . . _ .       ..._ ._ ...          &.ISWEWM2 havn woldcd jointo                                          flunh         6-2-78      .J. Ws Mi11or . _

1351 Dug. c-277 Ono #11 verucal rebhat. ar aro.n<l.ithar ca O Lhoanug-nm-tem 5-12-78 try

                                              . penetra1.lon Jn 5 6 linn wa!l. Aur.              H Ldg. Miov. por6hP'6" Unn no in (,-??-78         3.          ColnoLh

v a n/ LOG OF NONCONFORMANCE REPORTS Midland ' PROJECT NAME JOB NO. 7220 09 PAGE 2 3 4 6 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1352 5-17-78 I-l ? . Seimin cabin Trny Support - A324 bolts were i torqued with vrench found to be out of calibration. Aux , 1353 5-17-78 P 90. m on . Donn+ ration Ansemblien Enn- Pkg nnt Doc. Rework recnivea n t4chn4 + n - Pan +- 92152_ hnr. O psig vnnaing_ Std. Repnir 1354 5-1 8 _L-2O_ m on. Pnnntrn ti nn Annonblion Dnn. Pkg nnt Doc. Rework roccived_at_jobnitn- n/n_JL%131-5_Hamop1 a_ te ainnvnpancy Rta Repni* 1355 5-18-78 _Dwg._c-229- PPcW'n nhnun nn Twtc. innk 'actaila_of_croo.ve welded _ joints and_properntinn oP mn+1'a- Anv- R1- 70h' Use as is 6-10-78 J. C. Huron 1356 5-18-78 G N-MEC-2-2091 - Thn blR-5 nna _tlR__6n fnv PRK-MEC- Use as is 2,2o21_Fic1d Wela h have_been inst anving in-procena_welaing. 6-7-78 J. C. Euron 1357 5-18-78 _c-653- avn anugnn nn naam,_causea by ennity uniaing cablo.- Cont._.#2 E1: 459' napniv 1358 $~18-78 M,L31 A 1 39- wf_QA nnta Pnnkngnn enr Tnntrumentatica Doc. Cabinets havo_not beon reenived- Rework 1359 5-18-78 J:202.__Walding_ ras _hecun on Tnnt. Pnnal 90150 with no._propar an +hori ra ti nn - m nv._685' anv- 9 1360 5-22-78 c-.30h . m 'n enund_to_be unac.ceptable._dne to undersize oversize, nna nthnv un1a anfanta Avr- P1a c-1361 5-23-78 &loha. Pipa_spnoi 9ven-ih-c60h-5-2_cannot be uniquelv Rework identi fica - 9 npon1 n hnva nnma number. Use as is 1362 5-24-78 E-231 cadweld_ teat _ splices were_loat_nxceedia test frequency _for_productinn and ninter_cplicca. 1363 5-25-78 Jhrc. c-651 - ancl n ta v 4 #mbna cillnt uala unan ni ~a ennt._g9 m nv. 696' Rework _A_13, Compressive strength of Typg M mortar _doen 136h 5-30-78 noi mcet npec._requirnmnntn. Use as is 6-20-78 T. Lieb 1365 5 26-78 M-215.__10 pcs CS Pipe - 2 ncs_ removed from receiving Reject + without_QC_incpection. traceable heats not marked, no traceable doc . 1366 5-26-78 _M 1230- chank valvon ?!r-ccB-cK 1 R/H 2L799 &_2t=cca-tg-1 3/n on_789 avn minning tha Tiingn pin navnvn. any. 6cg' 1367 5-31-78 m g._c-195 a Cc Tinits villetafelds.._mintance between_ unlan do_not_agrno with thit_. called _ont_on_dvs._ Aux. Use as is 6-22-78 J. C. Huron 1368 5-31-78 c-208- Fiva nnnnvata nnvinc +nnka n+arca . in tempovntures

                                -exceedin                                                            Use as is   6-15-78    T. Lieb 1369             6-1-78    .

_M.1nha g-requirements called mw n pipe _Spoola hava_out by ASDI-C-33-69 the_name_spon1 Lumbar. 1 Pan 1h-R603-5 9 - Anr_ m nv._600 ' 1370 . 6-2-78 Jt-336.__ Nuclear _ Wye _strainavn cod 4._ data _platon_datacaea -

          ,w                 . i :QILatrAinara -.incorrec_tly_.identi.w. .fied,_G-391 D incorroc.t:                               n.

es ,a . ,

                                                                               )                                                                         {    \                                                    l    l
                                                                              )                                                                          Q ,)                                                       'J LOG OF NONCONFORMANCE REPORTS
                                                                                                   .I' PROJECT NAME                           Midland                  JOB NO.

1 07220 8

                                                                                                                                                                                                          'PAGE       90 2-                                                                    3                  

4 5 7

      . NCR NO.                                                                  DATE                                                                                                        DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS '                                  DISPO.       CLOSED         CLOSED BY 1371-                                                                 6-5-78        &204- vinaa wana # 929 Ra ac nc tha fann nn 71nna                                  Std. Repair Head han nn are strikn appror.. " vide X C/8" long & .050 deep 1372                                                                   6-5-78       E20h.- Spool 2cCB-10-s60h-1 The_b_aae metal of the synni hn c' hnnn nw ntriked. Cont, A9 1373                                                                   6-6-78       C-306. w ring relocation of 2 hangers 8-0HCC-50-H10 &

8.-0Rnn-51-n1 neverni of the of the_ grouted holes had vol _ds. Aux. 137h 6-6-78 E-2A Cable Penetrationu 29CMUmeniAtion pkga_&_.Qualitcation Tesihaye_noLbeen_recfired for 1Z113,12121 A 9215)!. Doc._ Rework

                                                                                          .BPRI,St.opk. AEME-Sec lE Mat'l. P0.s issued tolupplier

_._l'37 5 6-9-78 y/olrocurament_IDpp. dept. survey belpc. accomplinked. 1376 6-12-78 Fe20.-Cabi n Penn+vn H nn c - Documcr.tatirn nna hH einaulon Test havn nnt been_ supplied _by_the..ventor. Doc. Rework 1377 6-14-78 avg. c-96 Encation nf Ponatration - a -built aoes not_a Scryice_Watnr pnmp_ Structure. Use as is 6-21-78 1378 6-lh-78 M-215.grea_vi Valve+hHandwheel dwg - G-321D & Quality Documentatio S. Y.irker n for # 10hh3712" Handwheel haa not been received. 1379 6-lh-78 M-132. Valve Handwheels - G-321D & quality Documentati an for 2 ea. # 96h03 12" Handwhenla_has_not heen_ received. 1380 6-15-78 L305 2" Rch. 80 AM SA-160 Pipe - PJpe is nqt traccab1n tn nny_ certification _ supplied._dne to illegible _ marking. 1381 6-15-78 C-305--mhvan !A Fahne uera nnt ui +hin n vndi al 'di =+nnna of_. ten fcot._ Aux._ Bldg _ Use as ic 6-23-78 s. Kirkar 1382 6-15-78 34AM, stonk a w -Snn- nv Mat'1- mn 4asuna tn supp14av w/o Procurftent Insp. dept. survey being aqqpaplighgd. Reject 1383 6-15-78 JL b1 - %venn a mnmp ne ntaal call bal nw_acw_ point. requiremen+ nr 50 nnn+ 1 A 2 ,_ Cont.--#2_Incore l'nat; Smn al 1384 6-19-78 1-233 - F-3Qhl - 286 Holson Studs __rggelved without a nill test. Reiect 1385 6-19-78 E-26.831 - ARME SA 537 Class I Plate fCertified MTR sent locs not agree with PO 1386 6-20-78 1-231 - Unit #21adweld location Records _ misplaced. i 1387 6-22-78 E-20. Cablo_Eenetrations . Doc._han_not_been cupplied on penetration 2Z10. 1388 6-22-78 by thn _0-230e vendor._.Cablo concreie Plap.cL 3/23 nhnefing/78 inlonr_ A(612

                                                                                                                                                                  , c' 5) 3 failed to meet the min. comnressive strength test a 90 i nys.                                                                    .

1389 6-23-78 _C-233._Miac._ Metal unanr_varios P- k O!n-havonumerouc anomalics noted in a review of doc 1 D., pkas.

                                                                                                                                                . w.

g n , N LOG OF NONCONFORMANCE REPORTS 1 PROJECT NAME Midland jogno, 1 07220 a PAGE 91

                   ~2                            3                                                                                                                              4 5                                     7 NCR NO.                         DATE                                                                                                                                                                                                              DATE NCR
                                                                                                . NONCONFORMANCE DESCRIPTION / REMARKS                                                                                                          'DISPO.         CLOSED             CLOSED BY 1390-                   6-22-78               JQAM, _ Stock ART & Ren_ MP Mat'l Pn'n in nea +n Anpplinv w/o Procurement Inspdept. survey bning_accomp1inhaa-
           .1391                    6-22-78                  E-11. Elec. Test Reports for Bat.ter% Charcorn an nnt include T}onu;ncntation requirna by spnni cinntinn.

1392 6-22-78 S.Dwg._E43n nnhi n m,ny nnngnv in nnt inatn11na annnvaing to the nro.iect anoroved detail nnntninmnnt 49

          ' 1393                    6-22-78              lag. E-740                                    Cabin Pray Unnemra an no_t havn vnrtical ingn inntall na n n a ntn i t Twg_ cnntainannt #9 13914                   6-26-78              E _163An - Mon i vnnl n ti ng A i r n onl i ng Un i t a                                                                                                 Minning A
                                                         . illegible documentn+4nn fnr 2VL56A A F 1395                   6-26-78               JI-10hA. Pipe spool 2nen_2=s611-3 IIipp_le is not                                                   .

unlana tn 18" albow_an shown in approvca Vnnaa r Prnnt. N/A 6-28-78 J. Slifer

          - 1396                    6-27-78                  n-117an. 6 Mn+nv operstna valvan aalivaraa +n +hn jobsiin uith an annunn1a+4nn aPaiv+/vnat/_looseccreus-1397                   6-28-78               ._C-20L _ Concre.te Test Cylinders stored at nonconformine temperaturn. 8 Tankn on 6/27/78 1398                    6-29-78              _.Dwg n                                Annhor_Boltn enr Pannin s-3 & s h nrn 3a nor incatinn. sups @_6381/;n 1399                    6-30-78                  P-98915 98658: 98759 un+a A Pal ta an nn+ naat mnrkine-regnivemon+c-
                                                       'Nb       .
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M 64D-4 *6 -..

                                                                                  +.eele.w.,ee eggN gpienW                                              aymee_ @ p 6 W 4 6
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~' a' NONCONFORMA.NCE REPORT
1. PROJECT NAME JOB NO.

IU dinwl 10. 20. yM N O. i ^ PAGE 1 OF 2  ;

2. UNITIS) 3. DRAWING /PART NO. REV 4. ITEM DESCR,lPTION 5. ITEM LOCATION g, , p1 g,
                    #1                 M.-601-5                                                              g/x: __r:na s n c,-1!r r,.          9103
                                                                                                                                                                                                                                                                             ~

_rn , , sp < r

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER
                                                                 . P/N M-1.Oli A.3                Cro block #16                                  1p nEVg'A_. SER NO.                         , /f        7,g,3ny              777 (3;,,,.tg             .
11. INSPECTION CRITERIA 1R NO II/A 12. ASME AUTHORIZED 14. Discovered During ION I EQ D TCH ATTACHED 15. Equip Fwoisheri Dy

()DWG D'lSPEC (.IOTHSH NO_17 "*'~' t , S r, i P 13.g3SKE.s ES(g) N O ( ) Rec *g (,1Censt ( ) Test ( ) Client (,)Eog ( IFLD

16. NONCONFOI1 MING CONDITION: birdiat e Octor ]?29.H.J619 J' -- , 1(t, p.rj ne.a Povn,1 tim.) 21. DISPOGi rlON CONCURRENCE ,

P.O. E,v. 3 notn opont ennt.rni rocork 3 (.4) nt W In r." tr "71'e co m 1 rme.b rle- -7cworic l l r'ejdt~ - regs r usaasij~ aTetera rhn11 be bnned en Bnchtal lina innearn", renal rin, t ic. TNo n pol pav_ d _ prwrirrnph 8.8 ntntos in part: "The cellar ohn11 cvTla *n Wa l ect a tric d rn ring . . . PHOJ ECT VIE LD E NGIN ECH DATE by necirming prool pleos ident t u cet teti rar@s. arc'. __'

                                                                                                                                                                                                                                                             "^

1)look #16. Continued on Toas 2 "" """ ' ' " " ' " " " ^ AU THOi412 C D s t4LPLC T O R DATL

                                                                                                                                                                                    -                                                                                           b
17. REPORTED BY DATE 18. VALIDATED BY DATE "' - . _ -""'"5
                                                                                                                                                                                             #~' "'8". . . _ _ - - .

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                     #/b'?Acgsi r                        d -/_ _Q)                                                4)![ ~l'f.hryh,?                      g.. / L(
21. ROUTING: ( ) TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) *
                                                                                                                                                )                                       ~
22. ( I Field Engineering Disposition ( ) Field'5ngineering Recomrnencled Disposition to Project Ingineering ~
                                                                                                                                                                                                                                       ~            ~
23. PROJECT ENGINEERING DISPOSITION .

2G. OC ACCD'T ANCfc OC I N GINF Cil DAIE AtJ T H OHl7.LI) !NEPEC T OR DATE

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u J J o NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 10, 20.

pqyg y .9 NO. .C_1 PAGE bOFl-

2. UNITIS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LGCATION I Cr* *?'.M .

UC? Ti'lcek 16 T/A '.*m 'I .' r ' j ? fit.i Ain !rit f,0 M 'l J . It * , 71

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPL ACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER '

Qf2 LU:, 'Ig P/N ik.l REV SER NO. [

11. INSPECTION CRITERI A 12. ASME AUTHOm2ED g,g g y gy, .7 IRNO bla@.@ l3 13. SKETCH ATTACllED 14. Discovered During 15. Equip Furnished Dv

()DWG (*) SPEC ' ( ) OTilER NO!! T W_ "d4 2 1%P$10N I FO O ()YES F)NO (7) Rec *g ( )Const ( ) Test ( ) Client l')Eng ( )FLD

16. NONCONFORMING CONDITION: 24. OlSPCSITION CONCURRENCE.

Tl;f d _L___fg*LCf..flM tFill?O- ?W,' U *V. 2 pri,12.0 liAMU'O _

                                                                                                                                                            --rewmk T_r,eiect                                                          use asp-TD_JEUELUT.ML0iLP&ML!n rart: .W tm MJ. b' .-'cvCI in um cc-inar M repair i                                               _

An 'M c-n_stci_v.t rm_hnlu:c10r , er_nLc2~irat& ' " ' ""t t" Wcad W W PHOJ ECT FIEL D ErIGlHEE rl DATE

           .'1.l?_IElI* }Wiy_EO_Rf3_DOh t                         fp__._PnarW Ch M[Km !!D T M.IT m Y'ilI tl M D W OP I"#%1P th^

PHOJECT ENGlHEEH DATE d EICtllTA1 3RIET1tI__Ol'_MICC11CTO}, C'"iDI.l.UCf_f$ ._l}i f** Did M T u_ [ WITTTg to Um PR OJ COr3 ST R QC E.H GIN E EH DATE ED370s lid 0!LIECCIDtlf!CDMhJr.uf j'fp_ r.tg}pty WyS_'idUdi,MA M)o cW sW _ _ _ _ . _ . _ _ . _ _ ____._ _ __AUTHOHIZED INSPECT O H DATE k'n SL _.

                                                                                                                                                            . .* . *. ,' .". ". _ . . . _ . -"' " "' *'T*  - . . _ .

1

17. REPORTED DY DATE 18. VALIDATED BY DATE

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23. PROJECT ENGINEERING DISPOSITION 7G. OC ACCLPTANCE OC TNCINEER DATE AulilORi2LD INSPf.CTOR DATE
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NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO.

1s. l* 20.

        -Midland-                                                                                                                       7220
2. UNITIS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION
                                                                                                                                                                                                                                                                       -  NO.13D_ I eAGE .LOF1.
5. ITEM LOCATION

_#9 FSK-3EC-2-2001 3 __ ued Head #2Z2

6. F .O. OR SPEC NO. 7. SERI AL NO.
                                                                                                                                                                                                          ,                                                   _ [ Containment #2
8. REPLACEMENT PA T D. SOURCE 10. CONTRACTOn/ SUPPLIER U/A N/A P/N.N/A__ REV_.U 1SEG NO. N/A onstruction N/A
11. INSPECTION CRITERf A 1T3goK-MPC-2-2001-1t . ASME t2 AUTHORIZED

()DWG b;) SPEC ( ) OTHER 13. SKETCH ATTACHED 15. Equip Furnished By NO.M 20lr-Rew 8 "kNIE}")"[o ( ) YES PC) NO {l14.

                                                                                                                                                                                                                                           ) Rec'sDiscovered GCGConst ( ITest             During

( ) Client CCIEng ( IFLD

16. NONCONFORMING CCNDITION: ,c,,'pecification MdOFREE8, Par 3.l.3 (fD states thW ' 24. DISPOSiricNTO'NCURREt[CE 1

extreme care should be taken to avoid are strikes upon adjacent surfacer. Spec. 1 'wth !N' 7 0'E.uscalL . i M-20h Rev. 8, Para. 5.2.1 states that cara shall be taken in handling and ~.h, gd ^ installation of piping to prevent surface damaso. Contrary to the above, edge of f" [/- "'"'""" l the face on the above Flued Head has an arc strike approximately 1/2" vide x 5/8" , ^ long and .0$0 deep. -1 QC Hold Tag applied to Flued Head.

                                                                                                                                                                                                                                                            !?gg"5/"        "p[;.",                          jc
     .                                                                                                                                                                                                         "Q" Ho. 4.h92.                            "" " ' c ac          " ' " ' ' "               o^

l _A g'.W k 25 A .-. HOHlZLD 4 NSPECTO H

                                                                                                                                                                                                                                                                                                             /zdDATC     *??.
17. REPORTED BY DATE #"' * " * * " "'5"'T3 DATE M

D'u /t.a_L / M m:1

21. ROUTING: ( ) TO FIELD ENGINEERING 1
                                                                                                    &S~-28(           )   TO k1 WALID ATED BY OTHQbp281w&~

SPECIF Y)

                                                                                                                                                                                                             - 4_u76                            _ .i . _ _

I 22, p4 Fielc. Engineering Deposition ( ) Fald Engineering Recomrnended Disposition to *rosect Enuincering The metal thickness cf the flued head in the area of the arc strike is more than two inches (2") thick Smooth edges of the arc strike to the contour of the [. flued head by buffing and/or orinding with a finish wheel. l i E02.'& .__b.* ~_lhYf E *

23. PROJECT ENGINEERING elSPOSITION 8
  • I l

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                                                                                                                                                                                                                                                 ; 2G. OC ACCLPTANCE I

DA l'E l CC ENCINELI

   ~

l AUTHOHl2ED INSPECTOR DATE l _ _ _ _ _ _ _ _ _ _ _ ______.______________________________-_._m _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

                                  .          n      *

[ h.Q , . (i l Q

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1

         \
                   .(       ;

NONCONFORMANCE REPORT

1. PROJECT NAME JOD NO. 19. 20.

JU il.letvl *[.af.') NO. I 3 .f'., PAGE _l 0F.2 4

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION f2 Ico 11J0lg r.h 1  ?/F? pr m L -S m-10.!Moli,)-1 cc.n . , t i - 1 t (;
6. P.O. OR SPEC NO. 7. SERIAL NO. 8. REPL ACEMENT PART 9. SOURCE *
10. CONTRACTOR / SUPPLIER n/f 1T/A riN.vjk nEvat,it SEn NO.  :!= ;yny Lm g; on p,/,x ,
11. INSPECTION CRITERIA J* I 12. ASME AUTHORIZED IR NO 13.SKETCil ATTACHED 14. Discovered Durmo 15. Equip Furnished By

()DWG (t) SPEC 1 ) OTilER NO " :yl.lge r 7 8 'f,S,PhlON REQ'O ()YS (NNO ( ) Rec'g ( ICenst ( ITest ( IChent ()Eng ( IFLD ,

16. NONCONFORMING CONDITION.
                                                                 ,gg {gggjg gppt,y pg g p.                               gy           g       43          24. DISPOSITION CONCURRENCE rework       relect    -repair ~~ use as is--

ortrm enro chould be tnAcn to nip _id r.rLRln17" tron .R1"caut_ntfaces. !!ner f re- ~ cirt.lon }1-20h Fev. 8,_Parn. L 2.1 e f.pjen t!m t em rh R 2 1. - t,cMD_jn imellf m av<1 PH OJ ECT l'8 E I.O E NGI r4 E Lit DATE installettf on of pipin3_to_pwyrent c:'LTfrqa 0:7 admirr.- to_iho_rlam_1ha_han_ PHOJECT LNG 8NECH DATC r9tnl of the shcrto nentioned opnol hnn bmn nro ntr.d e T Jn en7erp.1 difff n nt_cren._ _" """_ _ _ . . _"_'_ '_ "_ "_ ^_ Toi mjor axo atiko (wh!.ch in eppetimtcly 21" r.ho m tha 7d' oll) bnn hean ground en. AUT HOHlZED INSPCCTOR DATC 800 pnmi 2 for Fleck y? lei Contf ruo t.f on.

17. REPORTED BY DATE .A (( 18. . VALIDATED BY DATE * * ' '" "_""'8"'6 r J. L r n.

(h %$$ } _ A. Y 9?'* Of% bY/

21. ROUTING: ( ) TO FIFLD ENGINEERING ( ) TO OTHERS (SPECIFY)

G

22. ( l Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engmeering i 1
23. PROJECT ENGINEERING Dji, POSITION i

2G. OC ACCEPTANCE OC ENGINEER DATE duTHOnlZED INSPENil~ DATE- ,

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g. NONCONFORMANCE REPORT

1. PROJECT NAME JOR NO. 19, 20.

Mdland 7220 NO._g g. PAGE1 OF

2. UNIT (Si 3. DRAWING /PART NO. REV 4. IT EM DESCRIPTION 5. ITEM LOCATION common II/A N[A Grointina of Anchor l'olta A u r. Bitin. Kl. 60i' tr 606'
6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER WN N/_A II/_A 37fg_ REV ._ SE R NO. _.gf3_ gen.ttruction l'/A
11. INSPECTION CRITERI A IRNO ][/K 12. AT.MC AUTHORIZ,ED IN 10 EQ D 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished R/

()DWG 1)( SPEC . ( ) OTHER NO.4- 106,_Pm3 o Mi YES ()NO ( Inec'g ($Const ( ITest ( IC:ientll/)(ng ( IFLD

16. HONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE During relCCation of tVO hon;;9ra 8-0110C-50-1110 on.1 8-011CC-51-Ill', it was noted that anvaral of the grouted bolen had voids in ~ ~ " 'b**' 'f" '

them. Diamnaions and opproximate area on attn <:hnd nkntch. It choiild ba noted that the roeptire<l aire hele van incrc ised due to egidittenni drilling PHOJECT ENGINEER DATE af ter encotintering robar. "Q" I.ist #1.205.

                                                                        -                   1101.1 for Engineering Disposition.                               _

__PHOJ CONSTH QC ENGIN LLH_DATE ___ Two Itald TnEq_Appliedd //ir /JoNe/T. V AUT HOHt ZED BNSPCCTO H DATE

17. REPORTED BY ' 2s. osseOsenON HESUR.TS DATE . VALIDATED BY DATE
                        "     U ~*

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21. ROUTING: ()TO IELD ENGINEERING ( ) TO OTI S (SPECIFY)
                                                                                                             /
22. ( ) Field Engineering Dispnsition ( ) Fiefd Enuineering Recommended Dispontion to project Engineering g-{' l - 23. PROJECT ENGINEERING DISPOSITION i
                                                                 .                                                                                 26. GC ACCEPTANCE OC ENGINEER                          DATE AUTHORIZ ED INSPECTOR                 DATE i

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di,N NONCONFORMANCE REPORT

1. PROJECT NAME JCD NO.

_ E dlend . _ wo_ " 19,~ 137h-' },#6" "20-L " 2'

2. UNIT (S) 3. UMMVXW/PART 'JO. REV 4. ITEM DESCRIPTION 5. ITEM LCCATION

_l _A _2 __ __Se.eJ1on)L16 U/I, . CabM_I'<'nqtrationn _,. ._.__ ._ ..,.,d02o1;) , Sh c a. _.1 A_2___ 6.P.O.Q!L@j$riQ. 7. SERI AL NO. 8. R CEMENT PART 0. SOURCE 10. dDUit'iT,IG?UDSUPPLIER 7220-E-20 P/N- SER NO'

                -Revc-7                     I -                           I REV-
12. ASME AuTisOnizE
                                                                                                                 *PPl i*"-          amp  h enol.Em Ev./DmherJ.rno. _
11. INSPECTION CRITEnl A IR NO._R-1.M-3265 13. SKETCH ATTACHED 14. Digown d Durin]  !
15. Equip Furniahed By (lDwG (x) SPEC ( ) OTHER 40 4 I EQ'D (TNO NO._E-20. .R2v. 5 8f,P {}YES (XIRec'g ( )Const ( )Ter ( ) Client (liC.ig ( )FLDl
16. NONCONFORMING CONDITig : ,,
                                                                                                                                 ,                 24. DISPOSITION CONCURRENCE rework ~l          reject       repair      use as g.~~

certification and/.on certifig.d_t_est r_grp.rta_ GhalLbr._Gub ;titted._aslequired_by_.EOm_ If? I _G_321-D." Contre.ry to the above, the_p,unlity Verification _Docum;ntation_ Pee);nges m PHO h!;t 3#crt!. . . __. / CT F4 CLO LNGINECH

                                                                                                                                                                                                          /f
                                                                                                                                                                                                  /    TL"

_ns well as the Qqalification Test required by doctrtent category 27.O(reference , ___ _ _ . ,DATE. _ , H r C re C l JDDR _1698) has yet; to be supplied by__the vendor to the_; job;it_e__for_penetrittions 6 144.d_ N E .___ C H. J Y#2 I'H uJ COra ST H GIN C C R RATC JZ113,_1312 Land _2Z15A- "q"_;rrher in_3.002. Hold _ rending final dinposition. AUT HOHlZCD INSPECTO R DATC _ _3 hold tar:(s)_ applied to nonconforming _itxPt(s).. '

17. REPORTED DY DATE 18. VALIDATED BY DATE _2 s._ _ isPosen

_ _ _ . _ _N Ncsui.Ts dsN 0 G8 % 6.x 1 g.g..yf r ka[L:(O

21. ROUTING: (FIELD
                                    )'                ENGINEERING    ( ) TO OTHERS (SPECIFY)

(

22. LXI Fictd Engineering Disposition ( ) Field Envneering Recomrncnded Disposition to Project Engineering Field Procurement Supervisor to obtain proper documentation from vendor.
                                                                                              .Y      . t               _S ZE ALkdl&la2td% 6-e-?&

i

23. PROJECT ENGINEERING DISPOSITION 2G. OC ACCEPTANCE QC ENGINEER DATE AUTHORIZED INSPEt. ~OR DATE
              ~                                                                                 ..
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                                                                                                                                                                                                                               ~
                                                                              .NONCONFORMANCE REPORT (CONT'D) .                                             i. cacc_2 or_2
                                                                                                                                                                                                      ...',.ca no. 1N.4.;,                 c[
 .- .- . . . ,           ,          ,                                                                                                                                                                                                          .4 5 '
              '.31ogk_J_6_ continued-A'condit' ional'.releahe -is ' granted for above penetrations. ' Forms G-321'-D are available.- These penetrations arc-                                                                              '
                                                                                                                                                                                                                                          't
        ,        retrievable.any time..during construction.                                                                                                                                                                          '
                                        /               '

3D/ ' 29 h 2 M'h13A [WWI PFE . ,f Date 1'FQCE ---) - Date

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          ' e Mt s 2 White Copy     - Orspinator gfg
                                                                                                 ,1 Canary Copy    - Field Engineer .

Pink Copy - PQ AE ' Goldenrod Copy - QC

                                                                                                              \
                                                                                                              . . -                                                                                                 v

h NONCONFORMANCE REPORT G T .,.e.g.g

1. PnO EcT NA."5 JOB NO. 39- 20- #3

_[tidland NO 1375 PAGE 1 -~O 7220

2. Uf4tTIS) 3. OnAWiflG/ Pani tJO. ItEV 4. ITEM DESCntPTION 5. 4TLM LOCATION Indeter-minate --. ._ . ._I!/A II/_A Stock AStE-Sc ITF..Jhterial standinh Jab Shop _ _

G. P.O. OH SPEC NO. 7. LEnl AL NO. 8. R E CEMENT PART 9. SOURCE 10. CONTnACTOn/SUPPLIEll lico Black 16 rTLA P/ " - --- n E V SEnNO _f Sgpplier _. _ J.T._Ryercon, Chicago,,Ill. II. INSPECTION ClllTEnl A in tJO Cec lllock_.lo 12. ASME AUTilotil2ED 13.SKEICil ATT ACilED 15. Equip Funehhed ily

                                                                                                                                                                                              '                                                                    14. Discovesed Durinu

()DWG ( ) SPEC CC) OTilEn NOBQAh!_Rev.--3 95'M N., rYO i vs S Ix) N 1xin c ai Icons: 1 ITesi t ICi. ni i iEna ocie-LD IG NONCONFOnMING CONDITigi,:cchtel Quality Assurance I.ianual-ASZE, Div.1 Para )8320 24. OtSPOSITION CONCUnnENCE Material._0upp3.icr.3 states; ___sk epct_ _.nm _repa*L _use wh .

       "Parnd!321                              The procurement inspec_t. ion department, prepares and maintains a list of PHOJECT Fs EL D ENGBHEL f4                                      IJ A'I E acc e p tablC_. fat C rj al_ In.n nnfg g tute rg _and__ma t e ria( s uppli e rs . f.htorial
                                                                                                                                                                                                                                                                                ""~'" '""'""                                                   ""

mruuifacturera and suppli.ers listed must have and maintain a quality program meeting ncchtel, and ASta Section III, Div. 2, requirements Auynostizco sNLeEcyon naic

17. IIEPOllTED I Y E; ATE 10. VALID g/(( g , ff . 7 g. EEEU' 5"I E '

(.Lb.//b

21. f100 HNG: (MO FtELD Ef1GINEEntNG ( ) 10 OTitE S th 7 6 -P-77 f lhEttFI)f~ -. G~-. 7 7/1~ ~ ~ ~~~ '
                                                                                                                                                                                                                                                                                                                ~~~~ - ~
                                                                                                                                                                                                                                                                                  ~ ~ ~ ' ~ ~ ~ ~ ~ ~ ~ ~ ' ~ ~ " ~ ~
22. ( ) Field Enuineering Disposition I ) Field Engineering necummended Disposition su Project Engineering

_ . _ ~ . . . _ . _ . _ _ _ _ _ _ . . . _ . _ _ _ . _ _ _ . _ . _ .

23. PitOIECT ENGINEElitNG DISPOSITION

_~_ .. - .._.- -. -. 2G. OC ACCEL'iANCE OC LNGINEEll DATE

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  • NONCONPdi;l' ANCs %)1. e .RT (CONTO)J ' - .* 24 ACE . ' __ of 19f4CR ' '

Continued Block 16

                                                                     .                  for the material to be purchased.                                                                                                                                                   .

UK's 18322 quality .progr_am_.d.emop_stryiors.j a_cstabliched through gurvey..or the . manufacturer or aupplier by the .

                                                                                       . procurement innpection departments _Agnigtance may_be requested fro _m yP &,,QCS, project engineering,,
                                                         ._,___.__.____ quality con trol, ._or_ quality,, asqurance . ". , .,_ . . _ ,.___ _ _ _ _ . . _ _ _ . .                                                                                                                         _ _ _ _ _ .                          _, __.                     ._                       .

Contrary __to__ tin.ahove,._htrchnne Orderg 7220-F-2750L A277@t, y-281!!1, .yerc, awardgd to J.T. Ilycraon Corporation . . of._ Chicago,._Ill.__1!1th_n9Jlcchtcl_. procurem_ent._innpcetion_departmgpq gurvey helpg accomplinhed t (Hote; _T!!i g. . _ _._ , company han bcen.lGtE committee surveyed and_approvecLusing. A0!.E IIA 3800.bacc11nc.but..not DcchteL eurveyed. ) thterial that hag bgen.regcived a_t_Strandigh Jah Jhopn_are_ag_ listed,belou;...____,_ _ _ __ ._____._________ _ _, Purchase Order thterial Receiving Report Ilo. . . . _ , . _ _ ___. Inspection Record flo.

                                                               .              .__ _______ F-27502                                                                                                                         AEO 6188                                                                                     . _ _ . . 3-1,00-3133 _._                     6        . ..
                                                        . _ _ . . . . _ _ _ _ _ _ _ _ _ _ . . . .. . . _                                                      . _ .       . . _ _ _ . _ _ . . . .AMO 6371                                                                                                            . _ _             ...R-1.00-3226 AEo-6fiil o                                                                                                     n-1.co-3267
                                                                                                   'F-2'G61 6                                                                                                             AEo_6308                                                                                                        n-1.00-3192                             ..

AEo-6356 . _ _ . n-1.oo-3217.___. _ AEO-6370._____._ ,. . _ . . . _ _ . . , _ , _ . . n-1.00-3227 _ ,__..

                                                          . . . . _ _ _ . _ _ .                         _ _ . . . _ _ . .         _ _ . . _              __ .. ._____.___ .._ __._AE0:6hh3 _. __ _ _ _                                                                                                 . . . _ _ _ _ _ _ . _ . . . _ H-1.00-3266 ..
                                                             .                ... ._ . _ _ __ F-281!ik.                                 . _        . .            ..                                                      AEo-6352 .                         _ _ . .                              _                                       R-1.co-3218
                                                                                                                            .______.._. _._.__._._._...___.__ _.__ ABO-6369_ _                                                                                      . . . _ _ . _ . . . . _ _ .                                 ._

It-1,co-3225 AEO-6!all 2 R-1.00-3268 & 3272

                                                         !!aterint Receiving Report attached.
                                                          T.( number la_ inde ternd nate . . llold . pending. final di,cposition, old tag (n) applied to the nonconforming                                                                                              ,

1 Lem s .( ) .. . _ _ . _ _ _ . . _ _ . _ . _ . . _ _ . . .

                                                                                                                                                                                                                 , _ _ _ . _ .((Pf?l'                                               . . . _ . _ _                        _.

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h. ha a nn; a,t e I la n n c,~ dane <>. u llh ni ca. 43 2 l d 'l3 2 2 & %.'3 .9 Ihe. THAA M. GL..CH X /7 v-I&--w s

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                                                      .                                                                                                                                                        ,+r                      -

I l! MRR NO. AEO-6183 DATE  % /7 /79 6 s'(/' .

                                                                                                                                                        !                                                           4
                                                    ,i VENDOR                  Jose 3h T. Everson                                                       ! REF. DWG.

SHIPPED BY Vendor A ne w 3 w f. -. 3 .N ' fj _ I' * [] 4.[ ' - N

                                                                                                                * *@*;)
  • I l: 5HIDPING POINT Chicago, IL ' 5ERVICE 1/

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t 200' 08 X 13.75 lb/ft. Structural Channel Ac}E-S A "M (97sna 3 +

                                ; 600'                   6" X 8" X k" teall (22.04 lb/ft.) C.S. Re:raneular structural tubine ASN-A500 GR. E                   (13626#)

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r.~, s... o ro o. .3:4- o . "~"e" - 7 " '" Chca c:ws: . 'Cc:uume.s Fower Co.

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Be %I 7748'SFf'E MIM8 Q C-li h MATERIAL RI'CEIVING REPORiih v - D!STRIBUTION v'^c' ."i.)-i, _ !IP. O. NO 7220-?-27502 0 JOB NO. 7220 iSPEC.NO. I n - li MRR NO. AEO-6371 DATE 5/25/78 V l VENDOR J. T. Rv -se.  : REF. DWG. i I SHIDPED BY Vputo- N. ,, w = M O v7 * "*. ri N % q. . w ~ey

                                                     ! SHIPPING POINT           Chicago IL                  $' [Y@I 4                          SERVICE      . '<'h
                                                                                                                                                               ^
                                                     }                                                                               .            :J      4; I

_ _ _ ..._., G d

  • oeor s ho l Efy't]

comet.tTE DEsca PT:oN 2 100' 3/8" X 4" C.c. ri n e R-- A cu r -gA 34; rs vs T 90' 1- 5105

                                                                                                                                          ~
l. l f

t i I

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l t t i 5-ce ssar: :cw atttAst arc o oc ntcoRos accrivro soucosronuA~ct ( ) VIS *  ! P.? I ) No ( ) YES ( ) N.R ( ) No TAG NO. f )

   *. a.t- :o% *.octas
  .ar           00*ws % tess?.uc sos.
                 /~ "El %

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pevo:  ! tut

               'C^ '             T.:-CiESHECi                Lake Shores                  , o so.             35718                      a . .,_                              ,

A i ,, e s 5105

    - c . ,n __                                              . . . ,                              c ,,  ,3                        ..,,,,o      (   )  cou ce. (

r . e. . . .. .c ...,,u ( E) co..uc,c ( ) oso o c" sai wi.co o, o:nio,. Stancish Isb Sheo il Bechtel Powe- Corp., egen s for Consumx: Power Co.

                                                                                                                                                                            ~

Bechtel ,

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fe / Q.Z #- / '. o a h MAT RIAL R'iGEWtNG i REPORT h INd ' ->>#h # Q. C.- h v # DISTRIBUTION PP.O.NO. 7220 r-27502 n JOB NO. 7220  : SPEC.NO.

  ,                                       b
                                           ' MRR NO.        ArO-6440                    DATE            6/4/'e l! VENDOR                   J. T. Rverson t. Son                                          REF. DWG.

i

                                        't SHIPPED BY                       Vendo-SHIPPING POINT         Chicato. IL                          A-wa            -,   s   SEP. CE b - m -,
p M :3:(-. ' (.. g s 47 6 ..s 1
                                                                                                                    % G ulk 'i$L.     '         U Jdkp ;;ip g> v i:!

P.O.1 TEM NO. { C MTM l ggmgym@ C. t;O. l RECElvED l 4 (6 pcs.)i 240' I 8" X 2" X 3/16" un'1 c S. Da- n,c ',- e m r -n' u -- AS3-A-5 00 m F I l l l 1 1 l , l 1 l SMOP INSPECTION RELEASE REC'D CO RECORDS RECDVEo NON CONFo=mNCE ( ) T ES I ) P. . R f l NO ( ) YES l ) tv . R. ( ) NO TAG NO. ( )

*.$itCTIO% enCCESS
$ D. CoswtwTANSTRUCT
ON o! D

-.-.  ?,,1 tun 4 ' .m.. r: tea s- it. Sha;1 s serto Ew. ihbbmo i o*TE

                                                          .             sv                                i          [

_s i. Pruce estr l 7 '* ? Lake Shere ,.y s o. 33019 c. , ~ . i I;..sG _ ' wt Gw, 005 c,, .o t, ,,t..,3 ( ) ees_ter ! tc..,,c st,. so.

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        -           c.,t. .w r et o Toet oc a t o=   ..                                        .       g g.g_

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    ~.-n.,,._                                                         l O. C.
                                                                         ' MATERIAL kiCElNING Ri? ORT (                             

y - " W* SE '- l v

                                                                                                                                                                          -             -~___.,
                - DISTRIBUTION l-
                                                                                                                                                    ~

if d P. O. NO. 7??O-F '77M O JOB NO 799.0 g

                                                                                                                                                     ' SPEC. NO.      /*7 I N* M C

e yRR NO. AEO-63H3 DATE 5/15/78 I - t ,^ IVENDOR J , r, g.gm - REF. DWG. I

SHIDPED BY vg., p (

I SHIPPtNG POINT Chicago, IL hP CE hO '7Y t..f ... c,). .- l j

     . E.E.3 E." " -                   cuwT Tv s J
 .-_0                             1    REttivro                                                              COMPLETE DESCRIPTION

_N.o. , R a, t 1 500' C5 X 9.0 X 20' Rande Length SA-3s (25 pes.) 25 1

                                 !         500'           CS X 11.5 X 20'               DITTO                                      (25 pes.)

26 440' 5 X 1< Souare Structural Tubinn A-500 GR. B 20' Random Lenzth (22 pes.) 2 'i - ) i 560' 6Xb DITTO (28 pes.)

                  .-- i i
                -a I

I

             ~

l l e.p l , I r - :--- i SHOP INPfCT;ON PEL' af REC'D CO precac$ p!CElvE3 NON CCNFORMANCE { } YES ( ) N R. l l NO { } YES ( NP ( ) NO TAG NO. ( l

  • 3 CLOT *O% PRCOE.3 5
 / *13 cc.vst f % T/sh STf'*.107:Oh                                                                                                                                                     "'
  • Q_('.TA f-f oo 3 / 02.
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   . nac r. .c y,I[. . . Sna.1                             :

l Io=o.toav [b.  ! i < M .

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                                                            ,    ni t   i               a c.r                 '

i ent _j A- Y" .'b' .(.:py S'h2l72 j T,'.0 ._,_ Lake Shores 33.013 r . .. .. ,2. en ~o_  !

 .u.i.3.                    _.5fl.0/?S                        w ric-r       />3$13+                     c-u sts                              e r r>A:o        (     )      & t - e-        !
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                                                                                                                                .             )          osa so.                                      .
          .g                    ocuv ra tortoca os                          Etr.2 dish _.E2':_Ehop                          __

5ef,%1 ?yf Corp.,(c;:enn ier Consumm ?ow Co.

                                                                                                                                                .l/O %              , s          _.     ,.

Q)@QTWE?t1 'O%9' g, ., y

c. c.

h,,yMATER!AL RECEIVING REPORT 'g a 8Md35 "

                                                                                                                                                         -v  -G DISisly_J_ TION            [yP. O. NO.
                                                                                                                                                 ,s-      .v:   ..

__ 7??O r-2776l. O JOB NO. 7220 iSPEC.NO.

                                                                                                                                                   ~

8 'l 2) _ lI , 1 MRR NO. APO-63 % DATE 5/10179 [ w 1 VENDOR 3. *:- p.. . n., r, %- IREF.DWG. t i SHIPPED BY Vendor o ', ., SHIPPING POINT Chicago, IL NQ" am_ _ " W* n% cl-$ D- f*. O D'~l7 SERVICE' i ' b I be ' . . 'h ' 4.L. 4TEu tw h ) C T g, 7)g COMPLETE DESCRIPTION 23 t

                     '      500'          W 10 X 25.0 X 20' R2nder. Le gth SA-36                                    (25 nes.)

i 6 t i I . I t t

  ~

i M I f i I I i  ! . = - - ~ O'!NSEECilON RELEASE REC D QC RECOROS RECElvED NON CONFORVANCE { } YES ! l NPf I NO l l YES l l NR f ) NO TAG NO. ( ) sr.L*C:Teors **CCESS c:r:. cem.as-..-stauevio e Of [.Y

~

l

   ..r;et     fo s- $h.c Shat:1.                             A**Rc <En sv                             I vE V  ., s.w                 .

02 E i preoc , rart l! '"_'" Laye Shore Morer reich: .. o 393 rJ'

o. o.
? n.; E/15/78 w eia-v 1.15.0F c-4.s os .. .
o ( ) coc.m ( ,
a. c s.. .o .. a r t ( XX ) co.... cr ( ) os3 sc.

g,, ort.vv.co ortocevio . R 'ac.'ish_ r e G p Sechtel Pown Corp., egents for Consumers Pown Co. G

                                                                                      ,mg                                                               -^

7/ w 1 M r. ^ h t/iATERIAL RECETVTFM REPORTYe - _ _ _ - . - - -

c. c.

g u - a ,', , F Dis 7Ri2UitON  % P. O. NO. 7220-F-27764 0 103 NO. 7220 SPEC. NO. # ed . ,". i

                                                 ; MRR NO.         AEO-6370                        D.iTE          9 /?e; /7::

i

                                                                                                                                                  !                                           L R. T. Ryerson                                                       : REF. DWG.

k' VENDOR - h SHIPDED BY Vendor M f I

                                                ! SHIPPING POINI              ChiCato, IL                    n plI?}

y w

                                                                                                                   .3 s.
                                                                                                                           %l '4?.h , W ois &
                                                                                                                                                                    ?l '] e. %,*; =s
                                                                                                                             ,                   li SERVICE           i           .      -
                                                !                                                                                                '                             er' i T.E               ',
                                                                                                                                                 .                             .      .I
               ,                Q,yy                                                                   COMPLETE DESCPIPTION 21
          ~.-

520' l56X12.5X40'RandoetenethSA-36 e (13 nes.T (6500n) 520' US X 17.0 X 40' DITTO (13 t>es . T (8340ST

          .t :

100' UT 5 X 12.5 x 20' lone Rande : lenzth SA-36 (5 nen.) (?;non) 23 100' UT 4 X 6.5 X 20' .2ITTO (5 nes.T (2500/0 l

                                             .t

-~=:_ _

               . O* is t*ECTION RE'. EASE REC *O                                  OC RECORDS RECEIVID                               NcN CONFORMANCE                          (          )

Y*! ' i *. R I j rwO { ) TES ! I N R- ( ) NO T2G No ( )

 %5*: ".C*N **OCf5S
.513 C;swe TNT. a s s? *.,:L? TON h N, /                      -D ;                                                                     !               !

ser: ts = .., anavl a=- ovEo ev >

                      + L t;; t sc.                        OATE                       p
  • Ef0 0 OATE
          *)'O            -

1*.<e Shores , . se. 35713 a. e.

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CM a*C CS *

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                                                                                         . . .v.a t (     --

cc. ..rru  ! ) es:>so.

        .'                  e s s.n.t:, o,toCatio.,                      Standish Fab Shop Be: hts! Power Ce<p., c;en's 6. Consume 3 Power C:.

9

                                                                 @ MATERIAL. RECEIVING REPORT (b                      y               b > ' MIY , ' .-S                       '

Q. C. i - d " O DISTRIBUi!ON l P. O. No. 7??c r-277A4 o JOB No. 793n SP EC. NO. /*N /' '"il/

                                              ? MRR NO.          A_ro-6441                    DATE        6/6/79                                                                ----

IVENDOR' J. T. P.verson & Sen REF. DWG. SHIPPED BY Vendo-l SHIPP!NG POINT Chicano. IL V 'Pvw:t 9 i I' SERVICE'

                                                                                                                                                         'm' ~ ..         3-  .

_P 0* 'D NO- I C U A NTITY

o. no. I at:Ei,Eo Page 1 c:. 2 COMPLETE CEsORIPTION 2 (5 pcs.) ,,

100' 3/4" X 1"'v 20' lone randon leneth bar stoch SA-240 T e a '404 3 1 (5 pes.)

                                                                                                                                        ~~

l 100' 1" X 1" X 20' lone DITTO i (5 pes.)

                      !           100'          1" X 1h" X 20' long                                      DITTO 5               i (5 pes.)

i 100' 1" X 2" X 20' long DITTO b I (5 pcs.) i 100' 1" X 3" X 20' lone DT a _7 i (11 pes.)

                      !          105'           1h" X 21"      5  X 20' lone                            DTT?o 8               ! (8 pes.)                                                                                                                          __

i 100' 2" X 3" X 20' lone DITTO o l (8 pcs.) i j 89' 2" X 5" X 20' lont DITTO

~ .Le-               l (10 pes.)                                                                                                                                                       .
100' 2".X 5" 7-10' lon2 random lentth bcr stock SA-519 ~

15 i (9 pcs.) I 10S' 1" X 3" X 12 '3" lenn DIITO 1 1 5 pcs.) , i ~100' 10 t (10 pcs.) 3/4" X 3/4" X 20' lone random leneth bar _ s nch 9A-740 t y% 104 i 100' 3/4" X 3/4" X 10' lone random lentth bar s g_ck_f.A-515- C" 'S 11 n- 70 i (10 pes.) t 100' 3/4" X 1" X 10' lone nmo Sasop fM5PECTION AELEASE REC'D OC RECORDS RECEfVED NON CoNFOR%4ANCE vE3 I ) ( ) N.m.! ) NO ( l YES ( ) N R. ( ) No T AG h.c. ( ) i~:rrerro~ octss 03te. Co**aathT/INSTab'CisoN * -.-. a $. wrcrEs av k*h. Sha 1 Y h' )f))' l A'*mvEo av l t.*S/rLD E% i DAT! j P?E/oC ' DaTY 5'.?lp~c 1.ake Shore , , s o. 33019 o. so.

; g. w             5/26/78                               . . . ,     401730                   c, ..c s,                                        '                             '
                                                                                                                               . u ..,o               )      c o . . t c-r.,;.a. c su.so
                                                                                     -== w      (U)           co.. rts (
                                                                                                                  .            )           oso -o-I osuvraro vo/Lourro,                         Standish Fab Shen Bechtel Power Corp., o;;en:s :,or womumm Powef Co.

d . . . . . .

ween neo 2 e-G. C. y, . hMATERIAL RECEl.VING REPORT h b- # MA v- ~e? v' *

                                                                                                                                                                           /S~

Did3!3UTION h P. O. NO. 7220-F-27764 O JOB NO. 7220 , SPEC.NO. #

                                                                                                                                              .                          c. y'c- ff
                                                   ' MRR NO.           AEO-6443                     De TE          e; / c 17ct u

VENDOR J. T. Rverson in Son REF. DWG. I SHIPPED BY Vendor  ! 4 5 HIPPING POINT Chicano. Il m _ ,, SE4VICE = g a '- _ g4

                                                                                                                $;Y , n M oe n e             h' q          .:  _

PO ITIt.tho i O N'U  :

                                                                                                                                                             #      *M j
e. No. . a scrivto i COMPLETE DESCRIPTION ] g Pace 2 of 2 12 , (9 pes.)

I 108' 1" X 1" X 12' lone randen ler-gth br- e oet- UOC 13 (9 pts.) i 10S' l 1" X 14" X 12'3" lone DIT'"O li (9 pcs.)

                        .         103'               1" X 2" X 12'3" lone                            Dmo 16                      (10 pcs.)
                        !         100'               14" X 24" X 10' lone                            Dmo 17                i (10 100'pcs.)I2" X 3" X 10' lone                                       DT m l

t 9 m t

                       !                        I
                     't                         l i

S-Os is59ECTION RELIASE REC'D QC RECOPOS RECEIVED l NON CONFORMANCE { ) TIS ' ) ND ! ) NO l ) YES f ) N.R. l 1 NO I TAG NO. ( )

   *.1*t:90N **0CE55                                            .
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d6 W

                                ,M                        i l

_ss r Er ?* 'E ::. Sha .:1 /  ; &a* A0"o e' v .cr 3 E s , I CATE i P8 E/O C DATE if;; 'l""

  • ge Shere
                                                                                           , s so.                  32Qlo                          c., se
                          . . . . , - ~
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  • CO**b E
  • E k } OS D NO-d D a a t. . .v t oto *MOCAON ptCa-, *?t,%-

TOwef Corp.,e d N . ;;f cge.5 O (DOS _ . . _ . c;uu .m rm (o,

l. ;.
                           ;..      b COus!!D 9' -                                                                      T=*ts 9tpQat Dv w,-

' m_ c; c. h. MATERIAL.P,5C WING REPORT Q .__ M ' 8 % ak 'f h" '- C.:STO3UTiqN i l P. O. NO. 7220-7-?D141 o JOB NO. 7990 SPEC.NO. #. MRR NO ASO-635? DME 9/to/79

                                                                                                                                                                            & ld /f be i VENDOR 1F J. T. Rversen                                                 REF. D WG.

r I SHIPPED BY Venior i M i

SHIPotNG POINT Chicano, IL I: m~,,_ 2 'SETVICE A i a.

4J;' + c. g'~ < p .M j.a

                                                    !                                                       kU                                !    *4 q

R a.M

                                                                                                                                                                         % w./
                                                                                                                                                                   .- v % h '.9
     *'it*"0-                       cuwtin
                ., : .               at:r:vro                                                            coup. . RTE DESCRIPTION                                         d 4 5 nes.          4 pes.) 1" X 84" X 15' n12tes 1 ne.T ' . " v 84" X 123 W -                                                  /~e-1 Enac- f.

Ji-10 ces. (400') S3 v 5.7 X 40' 3eam (22 Son) 5 p:s. (200') U6 X 20 X 40' Beans (4000#)

                              ,         5 pes.         (200')         Ch=,a=1 6 X 13 X 40 '               (2600#)

5 pes. (200') Channel 6 X 8.2 X 40' (16400) t

                             ?

M I 9 l

                             '                   I l

5-; * 'N48:0T6CN RELLASE REO D l QC Rf COROS RECEivt3 . NON CONsQpvANCg { }

  • E! - NRI ) NO l l l TCS l } N R. ( ) NO TAGP.O. l l f*t:"*C% *** 156
      *to : wwI*. c:s3-ac omo =
  • i
e. ./

p vT#'/+ .  : iu/ // l I l _.t S!:*f 0 EJ '_' . ,/ e t, C*.v 1-

                                         .,u i                I A** AOVE3 BY                             -
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7/r,;gs; i c;7g pryoc i CATE

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                                                                                                                                                                                              \
    ,,':/l.'                    ' ake Shore Mocer Freigh:                                  ,   ,,o                39501                          c..        .

t .: 5 / '.6 GJ. ,,,3,. 4017ja c_,,x, .,,,,3 ( ) c3u ce, ( r, r. wa ~ o. .. .,. . . ( XX ) cow.st-, ( i oso so e-  : e . c . 3 o. Loca io~ R -- u eu. - % -

                                                                                                                                                                           = _ _ _ _ _

Sechtel Power Corp., cgen s for Cons .rners Power Co. u  : no . cau, ro . .- r.-s ., no un _.

               . . . .                                          Iee.'   4 % /  . ' .                                                .*  T   ..J....,i.

O. c. ,y hMATERIAL REC 5NiND REPORT h' h NM M ' DISTR!)UTION N, is

                                                      .__ P. O N O.        72?O-7-?S141 O                 JOB NO.              7220
SPEC. t40.

(.n.g

                                                       ' MDR NO.            /20-6369                      DATE        5/24/79                                                        .

I fVENDOR J.  ?. P y o -- ,,, *_  %,  ! REF. DWG. (hSHIPPED BY Vo es [v9 l I 9 fl Y blj M Vi,9% jggr.:. SE

                                                                                                                                       ~' 'O I, ,,,, ,4 ;
                                                                                                                                                     ,                gg SHIPPING POINT              Chicato, IL
                                                                                                                                             ~

I 'RViCE d 'YY g h v-Vwy5 .f 4

     . " ~ ittw ha c u A NTin o *.O          t      RiELivED                                                                    COMPT.ETE DESCRIPTION i         200'                  173 X 24 X t.0' te:ms (4800#)                     (5 ves.)

j

80' I t-? 8 X 31 X 40' Beans (2480#) (2 ocs.)

2'/ i t 200' 'w'12 X 27 X 40' Be _:s (54005) (5 pes.1

4. 0
                           '         200'                  1710 X 33 X 40' Beans (66004)                        (5 ees.)

_ 23 r l _ . , 80' l 1712 X 40 X 40' Bears (3200#) (2 nes.) i 3 I i 9 I ~ i I e ia*C.P iNFPECTION DELE.kSE REC 0 CO RECOROS RECErvED NON CONFO*MANCE ( ) YES I I NRI I NO I l VES ( ) NR ( ) NO TAO. NO l ) w :-*>om os0ct.s:

tp : ,vw n '.T.*:st mL CTiow t

I dif /

    . - .                         ad?

U$# }" ' l f,d,'t . l, s -o.n, -.. . s/ A/ i .m t e, E T E..-Sn . m. . 3 t '.y. D?E r

                                                                              ,               pre /cc                       i tu?E o m:-              I..ka She e                                                      , . s o.             2 5713 cu      e-
    -.,",g,,,
     ~

_' -  % c.c. y 433 h g wa.c g3 ,,,,,,_pa gpaio goggggy { { } g

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                                                                                                                                   .              )          oso 3 el                D16 ss E =t D *D*iCO.A TION                      bI '    _U b ab bhD) it f

Iep 1AATIRIA I REPORT k - Y C. C. b (/

                                                                                                                                                                                               . ?  -
              ?!5 ?'3U7'ON
  • P. O NO. 7220 :-28141 O JOB NO. 7220 SPEC.NO. # #'>

F . f MR*4 NO. AEg- q 2 DATE 6 /t. / r o _

                                                     ; VENDOR              J. T. P.Verson Fe Son                                                              REF. DWG.

b k SHIPDED BY Vendo; O ,I I f . O ~f* t b SHIPPING POINT Chicato. IL ( h3 ~4 ". ' ' 5ERVICEI ~ M-e. t7

                                                                                                                         ~

c.- 4.' g ya- ' " .h / a a vt i r s- r. -

         ~-j.*~-'
          ,.                       Oy*   C   ]!                                                            COMPLETE DESCRIPTION
         '. E                   (2 pcs.)

80' C 4 X 6.5 I 40' Tee (520ST L _,$5 pes.) l 200' 3 Angle 24" X 34" X 3/8" X 40' (144041 i (5 pcs.) l 203* I Anale 3b" X 3L" X jl_S" X 40' (1700M) _, 1- (5 p s.) 200' ' Angle 4" X 4" X 3/8" X 40' (19605)

. ..                                     3 res.        Ik" X 48" X 96" y1                 e                  (49010) 3 ,es.    )l; 114"X 4S" X 96" Pl:.te                               (5881#)           __
'"i                                (5 p:s.)

200' Anric 3" X 2" X 3/8" X 40' (11805)

                                                                                                                                                                                                        ~

I l

.;- - s.                .. -               _ _ _                                                                                                                        --

h-0* NS*ECT ONLILE.ASE REO D 00 hECORO$ RIOEIVED NON CONFORwat.0E ( )

                     -15'          I %oI         ) eso (     )                     YES l       }     NR (        )    FJO                     T AO NO.               (                          )

set: es.:;us - ti- ::v.. s ,i,. s-.. . e .e

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                                    ~

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    , s . n :: - - '. S. Shawl                             ! C-[2N[! **==ovio or 2
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                                                                                         - erucc- - - - _                         natt    ,

f,- s : ine Shore , , , , , 33C19 ,,,,,, t j, . a ,

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_ . , ~ . . . T40tJCONFORt.1At# .. UdRT (CONT *D) e caos /.5 o 45'. _ es. c a tr' ' m,...., . . . . . . . . - . . .

                                                                          . , . .                                    . , . . . . . .                 . . .    ..-_,o_.,..~,mm......                                                     . . . , _ -       ,,.m...~..

Bl ck 16. continued: A conditional release is granted to allow fabrication of components made frem tiliq_ material,__fompleted - - _ _ amemblies fabricated from this material will be retained on QC lloid (with tagging _per PSP C-3.2). at tijst. Stan' dish .jobsit;ed_f acility. The materials and componentq_ fabricated f rom .these.. materials._sha1Lhe.. marked

      -ERYt'. witle a low stress stame, to maintain traceability __tl rgugl

_ l _slispositioning._oll. l hic. llCR, _

                                 . . . . .                      d                                                                                                                  __ _ . . _ _ , . ._.

MQ/ _PFE g/

                                            ,s                                                            6 - AC.: Lf!

date ft PFQCE _t "Q&J{rv %GBKd4;LG-B 9fl dite g _. _ . - . . _ . - - . _ . _ . _ . . _ - - - as -s - Ci rIk.m_ . _ _ _ . _ . [

                                                                                                                                                        ~
                                                                                                                                                                                     - .                //bkf(

LQAE date' .i 1 1

m. m..=,..__..wa.,--e.x------ - a mw -
                                                                                                           ..-------~~==~.>,rxma=w---                                                                                        - - -

scese a wide c py - o. n e t.. ., y c.. ,c.,y - ri.6.c .u , Phak Copy _ PGAE Gold need Copy - OC

NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19 20 Midlend '[220 Nd 33b__ PAG E .l_ OF_.2
2. UNIT (S) 3. DMXYTC'R*/PART fJ0. REV 4. ! TEM DESCRIPTION IS. ITEM LCCATIOrJ l&2 See Block 16 H/A Cable Penetrations- kCHold,Enne. "1S2
6. P.O. QftffMA. 7. SERI AL NO. 8. REf t/41 CEMENT PART 9. SOURCE 10. dGIT4WAUTOD/ SUPPLIER 7220-E-20 pfN 4!/ ^ REv SER NO-Gev,-7 U/A
11. INSPECTION CRITERf A Gupplier Jmphenol Sems._ Divi 9 1 n/ T'nh %

IR NOR-le QQ-32M7 12. ASME AUTHORIZ,ED 13. SI: ETCH ATTACHED 14. Discovered During 15. Equip Fuiustad Gy ()DWG IX) SPEC I ) OTHER NOE-20 Ecv.-5 isS,eggiOgRfo oo ( l YES K)NO v PQRec's ( ICo: st ( ITest ( iClient (<)Eiu ( IFLD

16. NONCONFORMING CONDITIOf} g 3 ygg . 24. DISPOSITION CONCURRENCE
                '*                                                                                                                                                      r~.ne k I                              rep 6r
                                                                                                                                                                               .ty_triacjt                                           use as 31__.

i itten_ certification and, lor certified ter,t_2pr_ods_ghell__bc_subni av Form G-321-D." Contrary to the above, the Cluality Verification Doctmentation Igeheces_ga_tLel)_ac the nimlification Test renuired by docinent category 27.0 ,j . i c tu c c. c.i n c o n 2/ (/[o,f,.y Tc-

              !                                                                                                                                                         e e c.a cs.T r ~                                                oATo l(r_qference GDDR 498} hacyct to be supplied by the vendor to the ;}obsite for                                                                       . Q .;,*g. g .cen
                                                                                                                                                                    / eno; onsru oc ncineca q p.,u.g_-y.

u s_ _ _ _ _ _Ly _ _A_ . $; o A n. penetratioct27a543Z13L lZ1_1___2 _12153t_lJ.52,1?lJo and 1z147. AUTHOH12 C D .NSPL CTO H DATL Continued on _PanJ 2

17. REPORTED BY DATE DATE 2'"*" '
                                                                                                                                                                                        '           ""C*"'"
13. VALID, ATE BY
                      % 0. 0 A g.w y s/9hs                                  f.Q ,: ., w                                        . , .; _ -;               .

j

21. ROUTING: ( ) TO FIELD Lt)GINEERING ( ) TO OTHERS (SPECIFYi 22 73 Field Engineering Disposition (&P N/t~'!I Recommended Disposition tu Project Engine.:rms tn Field Engmeering Field Procurement to obtain proper documentation. l ____

i g _ I _. _ .._. _ _ _ .. .. c- ___ 1 $ U" t- '

                                                                                                                                   & b         l_VL._                       _ - - _ . _ _ . _

l  ! q__ _ _ _

                                                                                                                                                              ~~
23. PROJECT ENGINEERING DISPOSITION
                                                                                                                                       -                                                                                                           i t,                                     - ___ _ _ _ _

i i l f.._._.__.______..._.. _._ . 2G. OC' AUCLi'TANCE

                                                                                                                                                                 ' OC ENGINEt:It                                                      DATE Adl HORIZc D IN'dLCTO'l                                           DATL

(..

 '     fg ( )
   ' - d, w _/                                                                                                                                                                                                                                                                                                                                                                                                 -
                                                                                                                                                                                                                                                                                                                                                                                                                                                  ?

NONCONFORMANC ORT (CONT'D) 20PAGE __meOF Mf!CR . _ Continued llocit16_ .__.._._. . ._ _ _ -. .m._._____..._ _ . . .. - . __ ._e_____ __ _ ._ _.. . .__.em.. ____._.._._____._e

                                                                --                                                              ..                                      _ _ _ ____ __ .                                                                 e.                    __._ _ _                            __e___

_e_..___....___..e.____ . Item 2. Form G-321.--ILfor_penetystion 3.Mt_ indicates thc.penatration to b_c_l!aditq voltnse Po.rcr yjlere na _the _. m identificatien_tqt andp.terial_fecquastition for the tenet- ation read: Lo.7 Voltose Potter. __________e.___ . ___ _ _ . _ _

                                                                                                                                                                                                                                              .___                              _                                                 _ ___.                                                                      ______              _e__.
       "Q" mrnber is 3.002.

Hold _pe_nd_ing finc3_. di.croqition._.1 hold tac (c)_npplied__to nonconfog. inn _iten(s) ._ . _ _ _ _.___ _ _

                                                                                                                                                               .. W#. __ ._ __.
                                                                                                                                                                                                                                      -_ _ _ _ _               e._.        ._ ._.-_____.                           - - - -                                                        -__.                                     -- - - - - - -

___.e______ _ _ _ _ e_ 4; *- n;_ c y ce i~ / ? // L - - - - - - A conditional release is granted e

                                                                  .p , y cfo,r                                                    m 1-y   th.S -(g) electrical penetrations above[ C-321-D forms are available. These EPA's are retrievable at-crey time during construction.

l YWh WhY l' 45 f/ V ' . PFE - Da te - -P QCE --~~ - ~Date

                                           $0                                Ye _ fcr G. L Em />...,/:.u.                                                                                                              b/lh/' 71:

g g_ ___.._.- --' Da t'e- --- - --- - ----- - -

                                                                                                                  --assee.--.ar-                           -==___mem_
                                                                                                                                                                                                                                                                                                                                                                    .w-ee+                                                                              e We___-h                                                                         e

_-m e e -e..ana g#em_m g, -me. e e +m_,emeta= -meen= _-im w e h eO mmw" Naum_ u-meme.,-em_-eeseum,.** wen -ee e-. m.,,,,,,,..,,,sw. ,, -a en-.a. swo. %e9

                                                                                                                                                                                                                                                                                                                                 *_e_             m weoe,%e                                                  +ar     ee 4         mai-     e e    ase..
                                    .wewh                             --im__    wee                                             e_a       e- w+euse wm---+es      -m-           -e              4                   e*-                  w_w_w w w,                                             ah meammm_                        .

ahess. e w e -ese --g-e.- .a e.a-e +9me

                                                                                                                                                        *_==.e-we w m es- g e-oawaw_e                          p eampeus wwe                                  em.6 ge                        -e . umm h      b_vem
  • h
                                                                                                                                                                                            .e -L_e.                                                                                                                                                                        ._e                                            _.___e..__.
                                                                                                                                                                                                                                                                                                                                         -                                        _______,ew.                                    .. ___.

eeremme=w6 e#---mm,-eew.e o e om.go,e.eam._ e4e, se e e en ww-ee mm eN_m dune _*_m m - ee see + __g wa een.a_%ye-e,e my age .e e e._em ,e. e s6m paei emeh gmum_ wm- e m_e-eeh emme em e, ,mpem.. ., emme.e +*e, emm _= , amm- mum

O A 'l

                                                                                                                  ~'

d y

                                                                                                                                                                                                                 .                       y O     J e    -

NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO.
19. 20.

9 '1d. i n'*4, p-9 fJO. 2 ' PAGE _I_OF1

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5.11EM LOCATION C, -- ^ " F'/A 2"/A ~I 'l ' l ' ' '"" ' ~ ~ ' '
  • T. " " ' '~' 1 G. P.O.;OR SPEC,NO; 7. SERI AL NO. 8. REPLACEMENT PART D. SOURCE
                    '*WM                                                                                                                                 10. CO [R ACTOR / SUPPLIER g3                    P/N_lIdlu REV                    SER NO.                .

3,q 3 py, , p, ,3 9 p . . q..

11. INSPECTION CRITERIA IRNO Id M '~ilh[ - 12. ASME AUTilORIZED 13. SKETCil ATTACllED 14. Discovereif During 15. Erturp rurnished Cy

()DWG h) SPEC l)OTilER N O ^*' l "* P ' % 3. "[SPhiOPJRETD g , ( ) YES (?) N O (lRec'g ( )Const ( ITest i IClient ( IEng ( IFLD

16. NONCONFORMING CONDITI fj ,7 9,r,9, ; n of),.g,f y g y, , y . , y,9 , , 7 y y 9 7,r,g g g,.9 t py ' '2 5 DISPCSITION CONCURRENCE ,

P^"*inf 81l.j ^rt f:C^Crd I.PM t rs Tr*1M (l ,T'l .4 ('?+11 ra 77 Ms P hm R s C,] ^ 1... I' De -'"' '#1"' IS' _"5C 41 !5_ . i

 . "A ~ri ep11mhh (?'*1.3 f,y Y~rt t 3 e + 14 on ov:-~ M V1e~ ' - , < r~% * ~ ~ rt *~ ~r! ~n b:t
  • e] h ). If3 .2 f*W' M I* d e T * N " U I W + bT I "

6 I PHOJ LCT FIELD E N Ga N LLid DATE PrtOJ CCT E NGlN CEH DATE U$Uh Y !b*N" **$ 5 "* *:. 9 .. Pff 0J CONST R QC LNGif4LER - Ub.ENO DR '"' Y_ S ' DATE A U THOM4 Z LD S NbPCCTO R DATE

17. REPORTED BY DATE 18. VALIDATED BY DATE # " '' """'T*

1 l , a t *- a - l* jf l

                                                                                                                       ~

{ =, 9

21. ROUTING: ( ) TO FIELD ENGINEERING I ) TO OTHERS (SPECIFY) 4
22. ( ) Fief t! Engineering Disposition ( ) Field Engineering Recommended Desposetion to Project Engineering  !

i 4 C

23. PROJECT ENGINEERING DISPOSITION i

l i . i 2G. OC ACCEPTANCE OC ENGINEER DATE AUTif 0R12 ED IN0*ECTOR DATE , N

0 - l f i NONCONFORMANCE REPORT *

1. PROJECT NAME JOB NO. 19, 70. ,
p. ,3 9 yg .,,3,,, NO.1 U L PACE .-_OF t
2. UNITIS) 3. DRAWING /PART NO. CEV 4. ITEM DESCRWTIOrt 5. ITEM LOCATION  !

f'r'-aret TT/A 7p - , 7 - , e. . . . t ..ag ,1 3

                                                                                                                                                                                                                                                . .i,                   , . * , .
                                                                                                                                                                                                                                                                           ~

G. P.O.yR SP.ECNO. 7. SERI AL NO. 8. R Ef',L CEMENT PART D. SOURCE 10. CONTRACTOR / SUPPLIER Y i (2 N "CIO 6 /S P/N " ~ t.REV SER NO'

                                                                                                                                                            ..__00219 31*                                     E'.1 ~ '.         IV D ?                    "

i Wr- ?l--- 9_"..' Equip Furni:hed GvI

11. INSPECTION CRITERI A in NO.E.l.CQ.Gi6!! 12. ASME AUTilORIZED IOf REO D 13. SKETCH ATTACHED 14. Discovered DurIng 15 IiDWG (T) SPEC ( ) OTHER NO.E1 D ' * "t, -

tyStg (LYES P) NO (?)ftec's ( )Const ( )Tes' ( ) Client ('Itag ( 1rLD 2-1. D 0?OS! TION CONCURRENCE  ;

16. NONCONFORMING CONDI{lO,Ni pg .,,,,, q ., , 7.,,. f.
                                                                                                                                                                 ,   c. 3  ,,  ,, ,7        ,, g         ,.                                                                                           ,

rework FNt I7Cknir~ } tese .ss as iv.-~ n t

  • f m c e r;<n@r ._1.3 Tar, r'mt tb
                                .                                                                         ('.wh         , r u r - '--                                 , 11. i. m p c ,              -.s                           a                 g                          ; -                         ,

i n M *T,r ernlicchlcl_Cp_Q U:v 'T* rift *a?4 r I'.- - - ^ 'jy N

  • o* b* mt r~*st'P-1 D'r 9~ . I PROJ ECT F8 E LD EF4 GIN EE R D A T t; E WlO3 3?." ilaet:4y3 wrar ia--~~* ~ + r L **.** ** t'. 't ." " T . . I '" " Y G r 1 "? r - 1 1. P a  !? ) 1 ' " ' ~ ~
                                                                                                                                                                                                                        ~Pi[OJ EU T E N ' e N C3.'N                               ~-~E      DAT I            bdMZDNftf S1'J,h3                                             b"N 0. Y I                       *I Y l.* "" '"' T                  f" I " " I I _*
  • I" ~7 * ' M F *t Ir '
   .it.1 T V .C .                   "(1*' mWzn_3.& 4 ~' > a,-n 1 m M .                                       Th1 O_r~ 1 * "r (!^ 41 -re i S. I r 9 =                                         3
                                                                                                                                                                                          -
  • A UTHOH8 Z L D I Nf,PECTO H DATE in1.4_ tan (n)_exc11al._to ta , r-r~ ,n,-tre n-6( * * * ' " ' " ' ' " " " ' " '
17. REPORTED DY ' DATE 18. V'ALIDATED BY DATE s , t .) *;

t .

                           !: P.             l.      ..,        :, j r : ;t a                             ' %. ,,!                   .
                                                                                                                                              ,                          f                                                                                                                                   l
21. ROUTING: ( ) TO FIELD ENGINEERING ( ) TO OTilERS (SPECIFY)
                                                                                                                                                                                                                                                                                        '~         ~
22. ( ) Field Engineering Disposition ( ) Fictd Engineering Recomincnded Disposition to Prose:t Enotncering '
23. PROJECT ENGINEEntflG DISPOSITION j
                                                                                                                                                                                                          -4                                                                _ _ . _ .

i I _. __ -___ _ _ l - 2G. OC ACCLPTANCE

              . - - _ . _ . . _ . - - . - . _ _ -                    . . _ - . . _ . . . - - - . - - _ - - - - _ _ - - . _ _ _ . . . - . _ - - - - - - - _ . - - - . . . - -                                      1 OC ENGtNTE!;                                                       16Al E L                                                                                                                                      --

_t

      ~

k.

                    ~

i 1 -

                .,w                                                                                                                                                                                                                                             .
     .v..<                V p$
     . -                                                                                               NONCONFORMANCE REPORT
1. PROJECT NAME JOB NO. 13. ,.- 20. ,

9 rj ,11 e n,j 4

                                                                                                               .4                                                                                                      fJO*               PA G E ,*~OF-
2. UNITIS) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION
                ..        .$                              9/fl                                       P.#A I'         '95         M      ?'     7    1?t ale 9 I".          I' III" /. 6 ' '
  • r . .. . -

G. P.O. OR SPEC NO. 7. SERI AL NO. 8. R PL/tCEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER . f *k- W) ** . S 7 { 1. , ', (', P/N _ !L.- RE{ SER NO.

                                                                                                                                                            "*N'1iar I .T t-M*
  • J
                                                                                                                                                                                                            .      **'.        2                         '
11. INSPECTION CRITERI A -1 f 12. ASME AUTHOR: ZED 13. SKETCll ATTACllED 11. Discovered Durin<l 15. Equip Furnished Cy

()DWG (l') SPEC ( ) OTHER ln NO n o[]II 30d 4 M* M 7*'.)3 ITdSP g) ION REQ D ( ) YES l') N O ( IRec's I'lConst ( ITest ( IClient i lEn3 ('lFLD

16. NONCONFORMING CONp! 24. DISPCS! TION CCNCURREf2CE w TION. h r..u e , .,..a.,,
                                                                             ~
                                                                                           - ... ,w, ;, n . 3 :v , . ..                          p, ; rmuen t r*." u n g r                     -

l rewet k[rcixt i ry.ur us3 a ig

               'I       l*    1*1M b3 )I' QUNbC[                                " -           ].    "I ' * " * )         e
                                                                                                                                              Y       ^        '      *
                                                                                                                                                                                 *       U I~                     l 1->. t en octa n 1.cc o "" e - , t               ,
                                                                                          "A " 1 ~                 t-        -'-1         :' r ' ~, e r e - r '# 1 -                       '

PHDJ E CT F e EL.D ENri4 N EE N UATC *

               **'1T** ** fk h I $ pip 9,               7?f4 'lM " TNYn pt r
  • 1 - r:- t
  • r- 4 -- Mf '., -"r ee t'M<- 81** ,

PHOJECT CNGIN E CH DATE

            'dIf D I I *tl illl#! $/1 $_.) 3 '$ $ Id 't I"'D $ M.7.                                  P *
  • T' I 't '8* #I" M I* a d [*3 "I. f 3 PHOJ CONSTH QC ENGINECH DATE
            'h71h)_QQ g                    ~~
                                                  ** h8N5 b R i T3N .$ N b O IOTCU *Tj80? k                                                D         e AUTHOH42 ED staSPCCTO N                    DATE
17. REPORTED BY DATE 10. VALIDATED DY DATE #'^ '#"'" """***

5- . .

                                                 . /4                                i                     ,t      *i .. . ,            ,e
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                   ),         . ,, If          ,    //
                                                                               =
                                                                                   ,/ l -       .;[

i. m .-

                                                                                                                ,   ,f_ . '/ j~
y. ; .. ., ( ,. ^/, . ; ,[ _
21. ROUTING: ( ) TO FIELD ENGifJEERING ( ) TO OTHER$ (SPECIFY)
22. ( ) Ficfd Engineering Disposition ( ) Field Engineernig Recommended Dispoution to Project Engineering
23. PROJECT ENGINEERING DISPOSITION .

i 9 r f 2G. CC ACCEPTANCE OC ENGINEER DATE Au n tORIZED INSPECTOR DATE

           .          -                                                                                                           \
                 ..e
                                                           .c    r  m.-           ...
             }MCr.'".//t :c.:.                                                                  ~

Attachment I ncn'!1380 Fo of 2 Specificat2.mr-7t-20-Ee 3b's Rev. 3 I All small icose pieces shall be crated, cartctni?  : ,q

          ;                                       3.3 wranced, or othe: .<ise protected to prevent                               lC can't'aminatica of the interior during shipment and storage.       Each package shall be identified with the purchase order number, type, and size i

l', of material.

   .J '                                                         The marking of fittings, bolting, and pipe
3. 4 .

shall be identifiable to the applicable certification 7.! :

       '                                                      'and shall be 1004 traceable and perr.anently                       or
        /

marked in accordance with N3-2150, NC-2050, Y UD--2150 as anolicable. Fittings shculd be marked by die' stamps, electric pencil, or d' - special marking during manufacture. Pipe (' . should be stenciled or marked by the manufacturer. R.z .' -

                                        ~   ~           '
                                                               'An accepted paint or ink may be used where 4}
 .             }                 '

other means are impractical. When paint or

.h"           '                                                   ink is used it shall be applied in the following 7b                                                                manner:

d; .

   *f 8.4.1       For sizes over 3/4 inch, up to and
'{
 'b including 2 inch nominal pipe
                     )

size, the paint marking on fittings l .. shall be'placed so that no paint ~ 6, is within 1/2 inch of a surface to - be welded. fI-1 For 3/4 inch and smaller, the a l s 8.4.2

  ?

paint on fittings shall not be i i within 1/4 inch of a surface to be r welded. l

e. ..
              ,                               -j                                                                                                                             l l

p- i b 8.4.3 Each pipe shall be marked with~a r

                                                                                =arking roller which will imprint                                                   ...

1.

the heat nu~.ber or heat code at
!-                                                                               regular intervals in the continuous                                                    ,

stripe for its entire length.

~
..- 1
+, .. ,I
;                                , . . 9.0 DELIVERY                                                                                                     .; _
                                                                                                                                                                  .;/>

Delivery of the piping and accessories to the jobsite "

*.                                                   shall be'in accordance with field requirements.   .     . . . . _ . _
. 7 e g. . . _ .
                                                                                                           .                                                 , '. ;- t,
.*                              f
       ,                        (-                                                                                                                       . .' kM m ~.y
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 -(      y                 }                                                                                                                                                                                                                            hJ                                                                                                                              3 NONCONFORMANCE REPORT                                                                                                                                                                                         Sc
                                                                                                                                                                                                                                                                                                                                                                                    .e s          1. PHOJECT tJAME                                                                                                                                                JOBtJO.                                                                                                                                                                                             #~

19 20

           ... Midland                                                                                                                                                                                                                                                                                              fJo 1382                                 IGE 1 Or1#

__ 7220 ___ __ . Z - ~. _ . .P..a p..n

2. untT(si 3. DHAWitJG/PART fJO. HEV 4. ITEM DESCHIPYlON 5. ITEt.1 LOCAllON'.^fgij ..

_ _ . . __.!!/A II/A SEock ASME-SEE IIP l.hterial PonTyid1'E M fall iti

c. P.O. On SPCc tJO. 7. SE HI AL tJO. 8. H E t CEMEfJT PART S. SOURCE 10. COf4THACTOR/S'JPPLIER
                                                                                                                                           "# " --              HEV                    SER NO. -

See _ Block 16 _ Ji/A Supplier J.T. Byerson, Chicago, Ill.

11. INSPLCTION CH11EHIA in tjofieQ_ hlk._.lb 12. ASME AUTilOHlZED 13. SKETCil ATTACllED 14. Discovese ; During 15. Equip furuhheit Dy

()DWG () SPEC hlOTHEH f40lX1A!LRev.._3 u iYEs ec NO (r: Hec a t icon,i t ire,t

                                                                                                                                                                                    ,43,'M 8 0g, %'o ' D                                                                                                                             ( iCueni l iEnu iN rt D 1G. NONCONFORMING CONDI IOf                                                                                                                                                                                                                                                   I

__ S.9 lbS1.. bun Y_ As an.mn_sn_.hwal.-MW._ D._1.v_i_1u Ppra _IOM_tari.terio 1.24. OlSPOSITION CONCURRENCE _ _e., wor k. . . . .

                                                                                                                                                                                                                                                                                                                   -~ ac   Je<. t             _s ep.He                     use at n Supplj er.t_ atates -                                                                                                                                                                                                                                                           - ~ ~ ~ -                                                     ~~

The procurement __ inspection dep_artment, prepares and maintains a list of _ Para. _!Q21 ._ acc,gptable material manufacturers and material suppliers. 14aterial manufacturers and suppliers listed must have and maintain a quality progrtun meeting Bcchtel y and ASME Section III, Div.1, requirements a u i no ni z c o i n secc ro n unic Cont. on Pag 17 HEPONED BY DATE 111. VALI HY [gg DAT IC S

                                                                                                                                                                                             ]T g                          e-                                            p .a..y L                ,._%             ,              M                        b~C^                                                                                 ,
                                                                                                                                                                                                                                                          *[                                                                         _
        /21. HOUTlfJG:                          (' T flELD ENGINEEllitJG ( ) TO OTil O (SPECif i
22. ( ) Ficial Enuineering Diymition ( ) Field Engineerinu Recommemical Disposition to Prosect Engineering
23. PilOJECT ENGifJEElllNG OBSPOSITION -
26. OC ACCI PTAtJCE OC EfJG!t4LLil l)A I E AUlllOlll2CD itEPEC f f ' OAIO
        ~r e                                                                                                                                                                                         %.
                                                                                                                                                                                                                                                                                                                                                        'S
         '.                                                                                                                                        NONCONFORM N                                                    .                        (0T                                        .-                          - -- o F --- -                                Ng Continued.Illock 16

_ _. __ ____._____._ for_the_ matg rial . to_.he purchased ,. _ . _ _ , . , _ , _ _ , , _ _ _ _ _ _ _ , , . . _ . _ . _ . _ . _ . . Parm .. l.8322 qual _ity program demonstration is_estallished throuch survey of _t.he manufact.urer or supplier ly,y the . . . Procutement insppetion..departycnt._, Assistance may_ be_ requested from_17 & QCS, project engineering, quality control, or quality assurance." Contrary _to_.thq_ nbove,_Pu.rchase Orders _7220-F-27526, F-2_8287, F-28796, vere awarded ,to J.T. Ryerson, Corporation of . Chicago,_Ill. with no Bechtel procurement inspection department survey being accomplished. (!!ot,e : This company

                              .has_b_cen__AS}Ecommittee_surveycdandapprovedtoAGME-HA3800baselinebutnotEcchtelsurveycd1             _                                          ,_                ,                                               _                       _          _      ._               _                           _                     _              _

_Ifaterial that._hoa_.bcen.r_eceivest at.Johsite are as listed below: Purchase Order tut.crial Receiving Haport Tnspection Record

                                . . . _ _ . . . . _ .                  _____.F-27526 ._..                                     ___ . _ . . _ _ _ _ . _ _ _ _ . . .

_ . ._. AE.0-617[ _ _ _ . _ , _ . , ,, .R-1.OO-3116 _ _ _ _ _ . . _ _ . ..._.___ _F 28207... AEO-6120 1 H-1.00-3303 AEO-6fl9 il R-1.co-33Oli AEO-61:50 R-1.OO-3305 AEO-6f67 i H-1.00-3323 AEO 6h68 H-1.00-332h Shipping Inv. h29 ah6 f & h2()t il7 Rh car.yo. c.& O 367 3 3 . _ . _ . n-1.co-3327 _ . _ . .._. Shipping Inv. h291:55_ & h291h6 __ 6 . _ . _ _ . . . _ _ _ _ . . _ _ _ _ _ _ . .. _ . . _ __ _ . _ . . .. __ _ _ _ . _ RR . Ca t. Ilo . . . D & .0 357102. . _ . _ . ._ _. n-l.00-3326 E-207.96 _ . . _ ______ _ .. _ ___.. __. _ _ __ _ . . .___ yg mate rial .has . yet to be received for. thi s P. O.

                             . thterial .Recelying Report orJhipping. Invoice _at_ tac 1]cd.. . _ _ _ _ . _ .                                                                                                                                                         ,      ,
                                                                                                                                                                                                                                    . . . ) /,'                              ltr'l8 "Q" number is indeterminal.c. Hold pending final disposi tion. yd hold tag (s) applied to nonconforming item (s).
                             .L . add. hon .%r. suly:gt r.o.'s #d nd reafn're. ASME .Sec (IF. Malcrial S 4 s.ypfk.-s t, J.T.The. -Ic.s (b 6 pg,                  c.'ed ;a anecdance. m;th paca. qul :( 43z:                                                                                                                       C nov 3 , r ILc. B Q AM . tJL.~.f.dl2$                                                                                                      k -7#

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j 4 /Y 'eb ,'- orJ2 NONCONFORMANt c k,. T (CONT *D) . ne ..w i./

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Black 16 continued: J A .. conditional rglease_in_ granted to allow fabricat; ion .oLcomponenta_made _f ractthis_ material _ Completed . c' 1mblies fabricated f rom _ghis .ma terial pill. he retained .on QC..lloid...twith_ tagging per_. PSP- Ce3.2) -at. the--. St{ndish_jobsite facility. The materials and coniponents fabricated frontthese . materials.shall bc. marked j "4.M 4 with a lo w s tress s tamitto. main tain_ trac.gahllity_througitdispositioning of_. thin _NCR. h. n, w -. - ,- - , _ . _ . .-

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                                                                                                                                                                                                                                                                  - Oes sinetw i                                                                                               Cease y Copy         - Fleid Eng6neet Pink Copy            - PGAE Condunod Copy - QC e
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O. C . _ 'r.. I3 - i' _, D3.72CUilO/N /j.P. O. NO 7220-F 'E j O JO3 NO. 7970 .: SP EC. MO. F MRR NO. /20-6157 DATE I. /9 7 /7 o 1 f'; VENDOR T. T_pp ,.n o n r. e n., . RE:. DWG.

                                             ! SHIPPED BY                        - h r. dor l

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                                             ! SHIPPING POINT Chicago, IL                                 d       bDM4% e-S a hbRVi d _     '
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9 ;- - - _..c..u=,-- i_* D C ' ' O*.!ANilTV Rl; LIVED COMPLETE DESCRIPTION "I

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                       !         500'            C10 X 15.3 X 20' Pando s q ' et-3A                                             (7 A son           (25 oes.)

u i 200' C12 X 20.7 X 20' DITTO (4140#) (10 pes.)

-T                     ,

600' C3 X 4.1 X 20' DInu (2460#) (30 pes.) ~~~ 6*

400' C4 X 5.4 X 20' DI'ITO (21605) (20 pes.)

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f.d.~# :N55 ECT:ON n E/ RASE REC'O C~ #ECORDS RECEr/ID NON CONFOR.v4NCE ( ) i TK5 ( l N R. [ ! 7 NO ( l YES ( ) N R. ( ) NO TAG NO ( )

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O. Cr . DIsiRI ,UTIC'N P. O. NO. 7220-F-27526 0 303 No. 7990 ' SPEC. NO. F I. MRR NO. AEO-6157 DATE L /97 /70 l i

                                                    ! VENDOR                .T . ._ T.._Ay --e ar'
                                                                                                 -     ' R e --                                         REF DWG-t
SHIPPED BY Vendor __

SHIPPING POINT Chicavo. IL .@c D N S .T.da RVIC C _ _ i t wg d. V ..-'v. 0 ;- . . ;S,

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500' C10 X 15. 3 X 20' Rand-- J r ~~x c '-36 (7 Acne r25 ucs.)

          .             I i          200'               C12 X 20.7 X 20'                             DITTO                        (4140#)            (10 pes.)
 ~~T                    t t           6CO'               C3 X 4.1 X 20'                               DITTO                        (24600)            (30 pes.)
   ~~

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                       ;           400'               C4 X 5.4 X 20'                               DITTO                        (2160#)            (20 pts.)
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    .                              NcT.C'l"i"D
  • I I As*PPovto By yp  ! #7 m t .o e q, I o;;r j pe rf; .- / } cart e ea . . _ _ . _
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                                                         . .-           . . -              - --- a m _.;                        - -~       -u-
                                       . MRR NO.         A10-6LL"                         D:<T E     6/6/78
                                                                                                                                      /-t) v 4 &
                                                                                                                                               . S'&fWf
                                                                                                                                                     /8 c -C n I
                                      ' VENDOR                       J. T. Everson & Son                                    REF.DWG.

t

                                      ' SHIPPED BY                                  Vendor                                    i SHIPP!NG POINT              Chicago, IL                             h 9 '0 0 3             k',1t_5'7      .     &M w wa : cpicg
                                      ;                                                                                                            te p y
 ' ITEM NO-QUANTITY C. N;                   RECELVED                                                              COMPLETE DESCRIPTION 44               (' t 3 pes.)

3000 LF 3/3" 7 4" X 6" Structural Tubine 40' randon rill lencens A3T.4-A-500 GR.3 49 l(14 pcs.) I 560 LF 8" X 6" X 4" DITTO 31 I.(25 pcs.) I 1000 LF 1<' X 6" X 10" DITTO . l l I - I Swo7 INSPEC? lord RELE.ASE REC'D QC RECOAOS RECElvED NON CON 50RMANCE ( ) YES l l NR.( ) NO l ) TIS l } N R. ( } NO TAC NO. l ) 100% G *OCEss J. COww t%T/tN5T*uCTt4N l

                                                                                                                                                                            \

l J!bY

                                                                                                                                                                            \

I ' Ec Es vav00[I?i' a Markhma i A=PaovEsav  !

               .s/no sv,                     I      oATE      '                pruo                           ATE l
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 .ru~c                 T,ailcar
 , a r.                                                                           ,e. o.                                           cn se. ATS? 72396
 ,s...        6/5/78                             ,,,c o,           83931#                  c,..   ,                       ,,..,3          (      ;   cc   tc.  (    )

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[ ."iner/Kellf K. T:ead.eay/3ee _

                                                                                                                                                                                       .              .v .

l .[- s l ' <= SHIPPED BY \t 3,an ,. , / /d l I I SHIPPf NG POINT Chitato. IL SERVICE i une I

                                                                                                              /G _                                    i        _

ITE*4 N 3 l O U ANTtTV U A 88 A ^

     . N O.      l      RECEtVED                                                                      COM%g,TE* E                   DiSCRIPTION,                             y . ' ' ' ** l, ' .*:
                                                                                                                                                                          * -NIC's              *'

47 gt y , e,' ' *J-_ ,, , .g if.a { s .: ,

                                                                                                                                                                                        ~ "_

I (251000 pts.)LFl b" X 4" X 4"

                                                                                                                                       ' " " '# W                            %#O d                      '

l s-- ice.1- M c A 4, e -n e . - - -471 1 ~. - s, - ac ~ _a a n #y .u y=

                                                                                                      ~Ln'                                                                                      -

52 I(25 pcs.) ~ ~ ~ ~ ~ i 1000 LF 1" 5 X 8" X 8" DITTO 53 i(11 pcs.) l ~440 LF 15 " X 10" X 10" DITTO 4^ l(25 pcs.) I 1000 LF 3/8" X 5" X 3" DITTO I t I l I I I 1 I t.

          -g                           g i                     i Se40* IN>PECTiON PELEASE REC D                                         CC RECORDS RECEIVED                                      NON CONFORhs ANCE                               (         l YES I l N R. (            l NO l          l                   YE5 (         l       N R. (       ) NO                           TAG No.             l                                     l EWiHav 8*OCESS S Co**u t as? 'iNf ?*vCTION                                                                                                                                                     <

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e OG Farkham ae*Rovto av MS/FLD ENG  ! DATE I PT E/OC  ! DA'E

 !,'5"'s                 Railcar                                                      ,, , , , ,                                                          c,, ,, _ Is ATSF 70414 c

w ,3 6/5/78 woc - 1194316 cm.. css __ ear. io ( ) cou. ice ( }

 , igg gy. %O                                                                                       I      'I e m o fi s k                   cows rTC (.                  l         oso so t                  Dr uvt-CD TortCC4 tiO% , .            . P o s. e'. eil.le. . -

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 .i it to                                              .=le., Kelly                                                                                       ,

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                                     ! VEN00't                                                                                                   G           '

lS J. T. Eve sen & Son i RE F. DWG. d

                                     ? SHIPP"D BY                    Ittsvco . Inc .                                              k                                      '

I SHIPPING POINT Chica?o. IL -- SERVICE e

                                                                                                                                                                           ~

J. u e ;:.n gigyw' ph.;; L64,d.w: d a " > , pp. D. lTEN NO. ' W< w w a OUANTITY  ; Q . N ~_' I RICEIVEO COMPLETE DEsORIPTION Es / 17 I(19 Pes.) I 760 LF L6 X 6 X 3/4 X 40' pandon Lenzth AS35-SA-36 18 i(50 pes.)

                    ! 2000 L?          C3 X 4.1 X 40' Randon Leneth AS!E-SA-36 19                6(50 pes.)

I 2000 LF C4 X 5.4 X 40' DITTO S i(25 pts.)

                    ! 1000 L?          Lil<" X lis" X k" X 40'                      DITTO o
                    !(25 i 1000   pes.)

L7 :{ L 2*X 2 X k X 40' DITTO I (17 pcs.) 21 ' 680 L? C8 X 11.5 X 40' DITTO 21 l (17 pcs.) f 340 L? C8 Y 5 X 20' DITTO J2 l (17 pes.) I 680 Tv C8 X 1~4.75 X 40' DT" ro 22 (17 pcs.) 340 LF C8 X 13.75 X ?O' DITTO

  ?'                I(17 pcs.)

i _. i_580 L? C10 X 15.3 X 40' OTTTO _23 j (17 pes.) ^ l 340 LF C10 X 15.3 X 20' DTTO 24 f(17 pes.) -

                    ! 6SO LF           C12 X 20.7 X 40'                             DIT'"O 24                i (17 pcs.)

l 340 LF C12 X_20.7 X_10' DITTO SMOp INSP!CTION RELEASE REC D 00 RECOROS RECIlvED NON CONFORMaNCE ( ) TES I ) NR.I l h0 l l TES l l N R. ( ) NO TAG NO. ( ) 5.1:T10% F90 CESS ' C3. CIwutN'/ INSTRUCT oN J v.'I TECTED*tY G Markham AtS#tDENG [M n =cvED ev - I DATE l P'E/O O l OATE $Nf'" Railcar r.s. so. EJ & E 34310 c , ~o. _

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."E ,, t , occ,, 103345n c ,,,,,e t, ,,r ain ( ) cou.tcT ( l su. so e rut ( ZX ) cev-. ert (

                                                                                                                .            )             oso vs                           _

e otuvr Ec to<tocatio~ _ " 0 Ed ~M ' ' a

      'j 8 Be6:eip/-n Corp:., egenn for Consumers Powe Co.
                                             . t u,-

CMD6 COUNTc3 L T.*fi *EPo*T s v a er o ,, / - Mincr/Roderick. K. Treadway/see ..

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                                                              .' MRR NO.             AE0-6468                             DATE          6/7/73                    '

C f y,

                                                              'l VENDOR                      J. T. Rycreon L Son                                                 i REF. DWG.

i , 1 SHIPPED BY Vendor l i- SHIPPtNG POINT Ghicago, IL

                                                                                                                                                               ' SERVICE f                                                                          N                      f 4 .n ,q s =             !            ~
                                              $"[y'E]

1 ccMPbbNhcfirdjo. .

                                                                                                                                                                           ;       pj        , y   1.=

j (50 pcs.)

                                                                                                                                                                    ~ '"
                                     ! 2000 LF                    S3 X 5.7_ X 40' Randon :-ill_ length ASIE-SA-36                                                                  'id-s pjj i;

_2 .(13 pes.) j .is / i 520 L? I S3 X 10.0 X 40' DITTO 3 j (100 pcs.) 4000 LF M4 X 13.0 X 40' DITTO _L _ _ _ (10 pes.ea)

    ._                             r         600 17 1 10 ces. U6 X 12 X 40'                                      and 10 pes.

20 _ _ _ , ' (25 pes.) ! W6 X 12 X 20' DITTO t 1000 L? ! C6 X 10.5 x 40' DITTO I 4 9.m.>- h 1 3' -C Pis >>ECTrON itELEASE REC D f ES * } Np.( 00 RECOROS kECErvED _ _ , -

                                                        ) NO (          )                   TES (-          )      NR l rdON CO.NFORMANCE

( )

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c. ,.o. PC 527o50 e .
                                               %                                      86300ii                                                                                                                __

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a . C- - 4 NONCONFORMANCE REPORT

1. PROJECT fJAME JO3 NO. '
10. 20.

P ! 4) .a n/. 7,7 a N O. - PAGE L OF._7

2. UNITISI 3. DRAWlfJG/PART NO. REV 4. ITEM DESCRIPTION m__. .
                                                                                                                                                                                                                                               ,., ,5. ITEM a.OCATION c , ,, , .

I8 II N/A M/A .'~w e w lo. I d i c q ('-n t !,' ." G. P.O. OR SPEC NO. 7. SERIAL NO. r hr [L: . - c r--a, '. .,,,t,

8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR.* SUPPLIER N/A N/,1 P/N _p/A_ REV _4,iA SER NO. ._;2/.L _  :.n,9 L rue rf n 1 U/A
11. INSPECTION CRITERI A IR NOC- R. 50 't 9MS 12. ASN'E AtJTHORIZEO RE 13. SKETCH ATTACHED 14. Discovered Doring 15. Equip Furnished By I

()CWG 6) SPEC ( ) OTHER NO2. '* 1_ " . :d

                                                                                                                                $S% 3             y ;O                 ( ) YES                 &l TJO                     ( ) Rec'g ( iConst ( ITest            ( JChent'( lE *g i IFLD                         .
16. NONCOfJFORMING CONDITION: pp . ,. g g g g., g .f an 717f1// f 1 t< . 3 , T a r r* * - q b, 7. 5. B - I 24. DtSPOSITION CONCURRENCE .

R. 3. 4'h M T 81 to tb t p ri t' t* M b l " t. I.e f; ;"' l c a a t l '* r . the pe r f*7p t p a r o .3e3 or "*k '*E*" -'#fd i' "5C 85 L rirca.1 =hn11 bc =t l an e t: "." r ;% "a t h = . 8 9 twrne, e , -- r -. . - c r *,a d *----- e ti .r t a. emi4 I t I 4a's 3 t'R el'av81 t It's Ta I I m' I" *

  • PHOJECT riLa D EHGINr.L rt DATC T.' ATE I/)CAllOM OPf!' AT I A': ."f " t'3 CF T rt c'. nt '? rotu)
                                                                                                                                                                                                                                          ""  "'"'**"'8"                                   "^                '

I7/l.1/77 B1Mt 78trl ClerfnR III.K r: . V a r. 41 ** TT f# r

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1/1ri/78 Cant. (2 ra r t t r p, rect ---. T ., , t . n. n. s Wr y !;I AUTHOHa2mSN M GON DATE _s . as . ,

17. REPORTED BY DATE 8
                                                                                                                                                                            ' BATE                   ,                                   zs. oisPos:Tson Hewi.is
                                                       '                                                               l 18. VAllOATED
                                                                                                                               .-t                     BYs- '

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21. ROUTING: ( ) TO flELD ENGINEERING ( ) TO OTHERS (SPECIFY) / /
                                                                                                                       \
22. ( ) Field Engineerinj Disposition ( ) Fictd Engineering Recomrnended Disposition to Prosect Engineering

_ _ _ . j_ _

23. PROJECT ENGINEERING DISPOSITION l

i _____..._) DC i f1G!NI Ff t !L* Tl _ _ . . . . _ . _ _ _ . _ _ _ _ . . _ . . . . . . . _ . _ . . . . _ _ _ . . . _ . - _ _ . _ - . _ _ . . _ . . . . . . _ _ . . ._ . _ . . . . . . _ . l .

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               ,h5' f NONCONFORMANCE REPORT
1. PROJECT NAME JOB UO. j 19. I23 3

___nidland 7220 it NO.138h i Pice 1 cF 2j

2. UtilT(S) 3. DRAWING /PART NO.

REV

                                                                                                                                                                                          +

_ r_ _:

4. IT SM DESCRtPTION 5. ITEM LCCATION '

U/A U/A, _286 Pcc. 3/4" x 2 3r" Threaded nelcon Stud: QC Hold, Ehce. " l ! h .,g{g

                          ~            7. SERIAL NO.
8. REgCEMENT PART D. SOURCE 10. CES-M;3CSUPPLIER pn1, 1 ggy GCe 21h.16 P/N REV SE R NO.

Cunnlier _ _ Inryco_Inc.

11. INSPECTION CRITERI A IR NOJ1-1._Oo-307o 12. AST.1E AUTHOHizED S 10 O"O 13. SKETCH ATTACHED 14. Diwovueo Durin a 1

()DWG (M SPEC 1}OTHER NO 231 g 6)YES SC)NO IMHec's i JConst ( ) Test f (5.( IEcg

                                                                                                                                                                                    ) Client   Equip0*: Furned.c t OyF
16. NONCONFORMING CO'NDI Tb -2B hm LO mtec h parb "We =Ger 24. DISPOSITION CONCURRENCE 25 ghn11 litrnish.the hu ter trith a certified copy of all mill test reports covering the ' '
                                                                                                                                                                                         'N'h""C nheical tin!1_phyG_i_ col _propelrties of the steel used in this work". . . Contrary to the                                                         'M}r---
                                                                                                                                                                -'            s Pjd OJ E C T FI S LD C r$ GI N C 4. H
                                                                                                                                                                                                <"...,'/'

DATC bbOve,._266_HelsOn_Studa_rhere_recrtiv.bclif_ithout a mill test. Vendor ctates that the ' [ill pu ru r e . CNce _ _ _s _cr. .ee_ _ p .i rte es y,. ,_ _ _ _ f narc n- tent _ report _ con _not_b.Latprlied for bene studs. (See attigched telacon) _ ;ltr M 2 fr V t$r . g;22 7./ f*HOJ CONSTH OC i .b L et j"O"_niraber is indc_terginate. Hold _pending final disposition. / tac (c) applied DATC AU THO Ht 2C D INLPLCTO N DA?C

          ._to_thc_pontonfoming__itm(a)_.
17. REPORTED BY DATE 18. V IDATED BY DATE **'**" 5 " " ' * " ' ' *- I dj (&Q
  • _
21. ROUTING:

( ) TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) s

22. h( Field Engineering Di, position ( ) Field Engineering Recomrnended Or: position to Prosect Engineering Reject. Return all 286 studs to vendor, to be replaced with stu_ds _with nill test reports.

3( w'Mb_d-Al-72 n / -n - . - _ _ - j

23. PROJECT ENGINEEntNG DISPOSITION I

l 2G. OC ACCEPTANCE OC ENGINEER DATE AMiiOIiiI~EiU'NUE'CTOIi- ~DATE

Y( 4s ele ,

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                                  ,l
                                        ^ ' (7/ 3) 3f7-3 75
                                                                        // Q UC3 1 1384   -

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h, - G NONCO FORMANCE REPORT

l. PROJECT NAME JOB NO. '
10. 's. 20.

7,y 4 m ,g N O. FAGE1_051

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITER.1 LOCATION a T!h p/A ,(' o "; dg97 C1ne* I Pl.a I.1 (I D?;' . ) ** " " lI "'t G. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE yfp 10. CONTRACTOR / SUPPLIER i geg.,-f3g p/A P/N REV SE R NO.

p 3 m. pp3 y,s .,.. s , y , , t m +,1. u q g- ., ,

11. INSPECTION CRITEnt A 1R NO.iM2Mf7 bW
12. ASME AUTHORIZED INSP i J EO'D 13. SKETCH ATTACHED 14. Discovner! During 15. Equip Furnirhed Cy '

()DWG ( ) SPEC F.) OTilER NO f'*'s th O ()YES (t) N O 0 ) Rec'g ( )Const ( ITest ( ) Client ( )Eng ( )FLis

16. NONCONFORMING CONDITION: 24. CISPOSITION CONCURRENCE I' 1 ) ^1i f M~v'hm m* Mr 7D T ' e . . M O "", O r 9"1 Y w UO - ~"m N- t. of 3 FI " ifA .TT CT, 7T M:1.1 rd ., L.* , t h '.vn m M M"- n i n'.' % t' r i t. 4 f.1 M r' Ea t l '1 rework l rep'C t } rep ~.HF 'use as tg~
                                                                                                                                                                                                  ~ ~

1 1 F. **tt rator t ' tar.1fj *1 151: Pdwi r'1 H h9 0 ^ " 'I T (*' P-"1. '

  • 1 ) '"*JM ' " I F '" Gm Ti PetOJ ECT FIE LD LNGIN Et H DATE fQ9'*?'d'hp Dd i.WJf' , m E5fM $9 k"JDhfE lf fgh ,J.T'l I N UIM +.

PHOJ ECT ENGef1ELH DATE 3_1m'ULica(alstrMrA. PHOJ CON S TR QC EN GIN f.L H DATE AU THORIZE D 4 N5PECTOR DATE

17. REPORTED BY DATE 18. VALIDATED BY DATE '6" S'*' " " 'S"75 e

f )y_ . , f.' ', o il". /: ' * '

                                              ).. f
                                                  .                               /                                  d I ,~: / h
21. ROUTING: ( ) TO FiEl.D ENGINEERING ' ( ) TO OTHERS (SPECIFY) ' '

s

22. ( ) Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engmeering l
23. PROJECT ENGINEERING DISPOSITION t

2G. OC ACCEPTANCE 00 Ef!GINEER DATE Au TitOH12ED INSPECTOR DATE

                                                                                                \
    ~
     %                                                                                                                                                                                 y'

I' NONCONFORMANCE REPORT

1. PROJECT NAME JOB No. 19. i 20.

Midland 7220 2 O- j PAGE 10F1

2. UNITIE 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION 2 - IT/A -

Ihit 2 Cadecid location Records Ihl: nom

7. SEHI AL NO. 8.RE CEMENT T [D. SOURCE l 10. CONTRACTOR / SUPPLIER G.-Peo
11. INSPECTION CRITERIA c-231 OR SPE[k. N/A P!N._ . REV. SER NO. _II[A.__ g' g i l

I _ _ 12. ASME AUTHORIZ,ED 14. Orscovered During I ()DWG Q() SPEC ( ) OTilER IRNO-NO C I[N _ / _ U$$hRNO g 13.( SKETCH

                                                                                                                                                   ) YES                     A NO J) ACHED         ( ) Rec'O (HConst ( ITest                                 ICiient f( (15.    ;Eas MFL     Camp      D Furnkhe 1G. NONCONEORMING CONDITION:

b, g[,g f 24. DISPOSITI"ON CONCURnENCE Section 10.14 Of Specification 7220-C-231Q Fev./qJ3 - states, "The 10cata..cas Of w 1 ir-,,wns ii yde reiwirm w ra ,.1 j reinfo_rciog.br.r sp.lices. including replacement fOr production test sanples shall i PHOJ EC T FI C LD L f4 G8 f4 CC H CATC e

    ._ bc_ recorded " PHm- en N hanmon of Field _ Instruction _ELC-2.410, a set Of                                                                                                                                                           .

_ _D_A T. t._ ' __.PHOJ CCT C td CE N E.C N

         -nh- ?ce n1 drnaints for each rea.ctor buildire vns being mn 4<ed in with the
  '                                                                                                                                                                                                              PH OJ CONbTH GC EN GINI'.C H                                            DATC             l

___.Cadccid_.lc_ cations,-__Dring._a_ field nmcc an d relocatian r tbn rnit- 2 stick l __xas_2itber_inadvert_qntly taken for shr_eddin_g Or irretrievably misplaced du.f PS2,}. A UTHO HlZ CD IN:.iPCCTO N DATC ; i

17. REPOJTED D,Y DATE ,
18. VALIDATED CY DATE I 2x oraos: TION wCsuam j

( .* . n ,jff. , , b/ *//l j E&d. b $,'r $ ida- &

21. ROUTING: D'lQO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) i

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22. ( ) Ficid En3i ncering Disposition QQcid Enginccring Recommended Dispo:.stion tn.Proget snyncering p ntu.vn: a en::uu> ,av. 7-M-7a, .

The cadwelds referenced in block #1C were 100% inspected and ac._cented in _acc_ordance with Section 10.11 of Snec. C-231 nrior to niacer'ent of the concrete. __ j This insocction is documented in Quality Control _ records. Since all cadwelds  ; were insnqcted and accepted, field encincerinq feels that the missino cadweld i _ltcdi.on._re_cprds will not affect the intecrity of the structure - See Pane 2 l

23. PROJECT ENGINEERING DISPOSITION j .

i i B8 _h 6 -.h. d. $.ee _.e+.e. es .m e eoweog e.pyw e .ge-. , I 4 ( Ab(. . l * . g bh

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NONCONFORMANCE REPORT

1. PROJECT NAME JOu NO-
         ~ '                                                                                                                                                                       10. .                                .

p ; .11 ,,vt NO. I ',. ' A G E . ,_.0 Fa

2. UNITIS) 3. ; DRAWING /PART NO. IREV yT ? *
4. ITEM DESCRIPTION 5. ITEM LOCATION

{l 20 _t_?d thjQ~3_f l rt/.y c-51a iyy m u ~m v i. ,M . W. 1 - " .

                 ,6. P.O..OR    SPEC.NO,     7. SERI AL NO.
8. REPLACEMENT PART 9. SOURCE
                     ' ** " ' "                                                                                                                       10. CONTRACTOll/ SUPPLIER T:/A                  P/N 8 J 4 ' REV            SER NO.                                             g ,. ,,, q , . . , 75 ; , e ,. _ f 3 g.,g y7                     .

3.,. .. ,

11. INSPECTION CRITERI A IR N O.1}~1' N .k j O 12. ASME AUTHORIZED
13. SKETCH AT ACHED 14. Discovered During 15. Equip Furni.hed Dy

()DWG (it) SPEC l)OTHER NO.2id 'd U %_ ) "f)Ph 1[O ( l YES ( NO (') Rec'0 ( )Const ( ) Test ( ) Client ( ) Cup ( IFLD

16. NONCONFORMING CONDITipN;q _g g g g p.e,3, g ,, . 5 3 l'ir3 12,1 cD.t.,,, 24. DISPOSITION CONCURRENCE .

rework reject rotuir n.trl t fmi ent tificMien nml/rr r M 1 G ~1 i n c h ro n A= 'm1.1 M ew'y U.t:c.1 n , r evit m l - -use atjs-i, - r,- n.3n-n, " cma n . r t o e , c5

                                                            .                          , % c- s i s - ~, u r y.u                        r      ,--  o. u -,

PHOJECT FtELD CNGtNEt H DATE

                    '"IMn n'! TTO N 'l1 Nf 3 b**!) T U **I$ f 4 D *4h t * "}1I,{ t} h # d 'I ." '

r i* I. O't ! t "tT7 h ,0 Jrgreceiv o DDHT 17)) Im1 ynt to do nwm.,119 b-- Oq v- ' r to t1m ,Mbsite fbr 7 T T1!rrat.10 T1 _071.03 u g'.1)_Q_e n 1 1 @ p , AUTHOHlZED 8 HSPECTO R D A T E. Co 11.lt iemi crt pnerg 2 .

17. REPORTED BY DATE 18. VALIDATED BY DATE n sPosamn at sutu i
                                                                                          ,'\                                             /        / _

h; ,j,.. j' j lli.I' - '/ ' ' d *f . .d _ ,? ') lJ,f .

21. ROUTING: ( ) TO FIELD,tNGINEERING ( ) TO OTHERS (SPECIFY) f ,!
                                                                        ~
22. ( ) Field Engineering Disposition ( ; . . .id Engineering Recommendal Disposition to Project Engineering U 4
                                                                                                                                                                                                                            }
    ,                                                                                                                                                                                                                       1 i

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23. PROJECT ENGINEERING DISPOSITION t.

I 1 t i 2G. OC ACCEPTANCE OC ENGINEER DATE AU THORIZED INSPEC TOR DATE

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NONCONFORMANCE REPORT  :

1. PROJECT NAME JOB NO.
19. , ,, 20.

f!I .i l mi,1 P r oj r*r.t. , if s t ' rr '. f. 7 77.'O N O. PAGE OF_f

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION
                ,. ,, e .. , n                               *I/A                                             i;/ /.                 . .; e - , , e '                                                                    '
                                                                                                                                                                                                                                        .i; 'i                           .
6. P.O. OR SPEC NO. 7. SERI AL NO.
8. REPLACEMENT PART 9. SOURCE 10. CONTR ACTOR / SUPPLIER C-210 En c. 12  !!/A P/N_i]/A REV !il!L.SER NO.11/^ r.... &*'' ' ' ' * -
                                                                                                                                                                      '*s t r W 7
11. INSPECTION CRITERIA lgnoTcL p.j~76 12. ASME AUTHORIZ,ED INSP ION EO D 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished 07

{DWG G l SPEC 1)OTHER NOC-?'1 F ".5. 1. .?. ( ) YES IINO ( 1 Rec *g ( IConst ( ITest ( ) Client ( IEag ( IFLD

16. NONCONFORMING CONDITION:

q ., c ( py ,. 3 9, g g,, ,-,7 3 3 n .. , ; ., r -' 1 ' 'rM P -- J c r$ ' '~ ' M 24. DISPOSITION CONCURRENCE a edp l eis tf1 cmp t st cp I VS e t t'* 'P I II T P*'llt e r NN r 'l P f. 59 b "'. C"1 t F 8 8 7 ' Twort: Ircint l~reper-[Ea asjs~ ^ 1 I l } thla, D--2 cmir ret s ror rr~nt ~1 by P n t cli T I 4 ~ t. f.' w t, r1 mi 1/73/?' t* r^n-A h 2 7.M C' h f'e{ 3 r**ftrdtd UO 'I17 " I F d 't, I '1 i' f Inr? 2 *J ( I . PHOJ ECT t s CLD ENGINLC H DA1C M"?

  • I '. I' '*****''1 e PHOJ t' CT EN GI N CC H "Q" 11.n t .t = 1. 20 5. (2) IM iA ra m spp 11 ~3. Iw rri, run or will 7. .

DATE a PROJ CON 3T H QC CNGif4LCH DATE AUT HOHlZED INSf CCTO R DATL

17. REPORTED BY DATE 18. VALIDATED BY DATE * * ~ " "O
  • T' ""'5"'"
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                                                                                                                                               .*q                 $ - ? . 0 ,~,0
21. ROUTINGv i l TO FIELD ENGINEERING I ) TO OTHERS (SPECIFY) '

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22. ( ) Field Engrne .M
  • Disposition ( ) Field Engineering Recommended Dispositson to Project EngEring i i

___ .) I

23. PROJECT ENGINEERING DISPOSITION j .
                                                                                                                                                                                                                                                                      }

l 2G. OC ACCLl'TANCE CC ENGINLLR OA TL I Af f 6 llc!;l?CG INSPECTOR D.\TE

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                  . .<j                  GCCHTEL FOk*lER COR"OR ATIO.'l D                      t.".!CLAND NUCLEAR PO'.'!ER PLAtli                                 .J03 07200
          .-      3                      'lEPORT OF CONCRETE CYLINCERS                                                                                                              car-i~u" .-                                                        - - . -
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TEST DATA AT ?.A702i Pt.AtaT .. gg c, { t m.e1 -.. ,,,,,,,,.o. , - , , .

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s.C 7 PRES 31V3 STRCNGTH DATA ACTM - C ",,3 - 71 25; o c em r u Area o " o,,re

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  • fl* fe - __ 4 2 T Y PT O F S at F. A 64 S A = CO NE. M C it f A R F As t.u n t a .s C CN C. A G.~. A C C A TIL F A G Lu f t C C .s S r4 C A ft. MO R f A M f A I LL n C .l ft .. * *. r . se AdGnEC ATE F AILURC C an oTH Cit m , , a_ g gs ,__ .!

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                                                                                           ~ NONCONFORfk1ANCE REPORT                                                                                               . ft , .. ., f .
i. eROJECT NAuE
                          - flidland' aca NO.

7220 19, NO.1331. . 20.. PACEl.os.ch

4. A' g 2. UNIT (s) 3. CRAWING/PART NO. REV 4. ITEM DESCRIPTION 5. ITE*J L6 CAT 10N pyg [j j,(

1, 2 & Co;m ' Varies H/A Miscellaneous V.etal uCont. 152. S.H. I,. Po;.cN111

 ,             6.. P.O. OR SPEC NO.                    7. SEntAL NO.          B. REPLACEMENT PART            .

C. SOURCE 10. CONTRACTOR / SUPPLIER - LaydC'.in See Block _)6

11. INSPECTION CRITERI A H/A 1RNO P/N REV SER NO. N/S. P P,0C .

Hw Rmh'

14. Discovered During 15. Equip Furnimed By I d'

NOEI9 12. ASMEICAUTHORIZED FJEO [13. SKETCH ATTACHED

                                                                                                                                  - ( ) YES Xh NO

( ) DWG . ( *) SPEC ( ) OTHER INS,P O 'l ( ) Rec's (y)Const ( ITcst ( IClient ( lEno fy)FLO

16. NONCONTORMING CONO! TION:
      ,                                                                    Section 5.0 of Snec. C-233 requires a certified cony                                  24J DiseosiriojCONCuRRENCE ,_,
                                                                                                                                                                                                '#_. j "*-

of all mill test reports or, if anoroved by the Engineer, a certificate of' t "" * " compliance maybe furnished in lieu of a mill test report. Contrary to this, the ,

                             ~~'

PHOJ CCT FIELD cNCINt;LN DATc ' documentation for the steel used by Haven Busch to fabricate various miscellaneous l-p . enosecT cucanuun aa,c pmetaliit; ems und_er Purchase Orders F 13402, F 13323, F 13440, F 14430. F'14280.

                                                                                                                                                                                                         " _ _ .^*'

F 18555, F 13878 and F 18549, numerous anomalies have been noted in a revi w of the o

                                                                                                                                                                  ~" " " ' ' " "                    "

documentation packaces stich as : Certificate of comoliance Con't on Pace 2 ~

17. RFP R ED Y .DATE N,)18. VA D3TED BY DATE asMiwosMN HMh
                                                                                                                                                                                                                  ~] '

(./ &/Eh70 21.fROUTING: ( ) To 5 lELD ENGINEER!f(G . ( ) TO OTHERG (SPECIFY) b' dMhi

                                                                                                                /
                                                                                                                                     ' 6 - 2.5 W j
22. ( ) Fictd Engineering Disposition M Field Engineering Rccommended Dispos 4tio(n to Project Engancering a

This is a partial disnosition for P.O. F-13440 only. Iten 1 Certificate of i

                                                                                                                                                                                                                    .1 connliance is lieu of mill test report:                                       Field Enninnetrjna recorrends to accent                                                                                      !

the certi ficate of comnliance in "cy lieu of the nill tast rnnorts fnr Mnlenn d studs and_w.!d filler metal. Field Enoineerino feels that a certificate of '! compliancc is sufficient documentation and recommends "Use as is". Cont. on Po. 3 l  !

23. PROJECT ENcINEERING DISPOSITION
                                                                                                                                                                                                                     '~

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2G. CC ACCEPTANCE

                                                                                                                                                                                                            .DATE         j

{ CC ENGINEER , AU THORIZED INSPECTOR DATE.

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NONCONFORt.1 ANCE . 'URT (CONT'D) .. ruc 3.e r .S - ^iuca ex 13h. m.... . . _ Riock 16 Cen't. in lieu of_ nil.1 test _tenort with no Encineerine. ann.r.cyal .r.ill test reports and certificates of cfgpliancn_1.mronerly sinned, chenical cormosition of materials that are not in cc.npliance with ASTM requirc .cnts, and docurr.cnts that are illegible.

                "0"        List ((os. 1.101, 1.102, 1.ciO2, 1.201, 1.202.                               No            _Hql.d_ Tag;t_gpp.li.ed .                                  (,Eeference_IICPr 131,54134)

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10394*2 Whito Copy - Otisnator Canary Copy - F;osa Engir.o r P...R Copy - PQAC Golderwod Copy - OC I s v- ( s

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      -        .I                                                                                NONCONFORP.t (AEPORT (CONT'D) :                                                                              20 pace            3         op .j _1.       3                          t,     j[_1 rJ_ ,.

A_conditionaLrelease._is._ granted to_permi.t_in-p. lace.. storage,._._(Not._to_be.. embedded.until._RCR.. closure).. . _ - r

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                                                                                           ..o 6;bC/26'                                                 h h h.d k E. L ._ _                                                      _ f. ^2L -W                                             . , . _         ,.

I[ Boos,PFE -Date W.L.BarclaygFQC'E Date __Q j-lg.[_ .. . . . - . . . _ _ . . . . . . . _ _ . _ _ . _ . _ . .. S ca.L Be&&. . 6 7/W___ .__._ __ .. G.L. Richardson, Lead QAE Date _Blockf2 Cont. Iten 2: Field Engineeri. ng, requires all _mi.ll . test. reports and certificates of comoliance __to .be_.si.gnedmdated..by a resp.onsible.cmployee of .the supplier., with his posi tion. .identi.fied..This...is .not.. -. -.

         ._ a Project Engineering requirement and Field Enaineerinq will accep_t _the documqng ytithou.t_ sj.gnatures_b.ased ._. __ _

on the i!ational Board of Boiler and Pr.q.s_s.orq. Vessel Inspec_ tor _s _Ex1.letin_fo.r_0ct.197A.which is. attached,. See ogge_4 _ Item 3: Low manganese content for heat #78791: Ma_ngane.se.j.s.As.ed_i.n_ steel to function as a deoxi_dp.cr and to impart _ strength and resp.on_siv.eness. to J1 eat treattent. The nhysical' tests showed .gcod_ _ _ _.._ results and this steel was not heat treated in the proc.e.ss of fah_ticati_ng_the_mnhc.ds.. .t.here. fore, Fiel.d.____ . _ , . _ Enaineerino recommends to "Use as is". See attached mill test _r_cpott__on_pagn_5..,. . Item 4 : . Illegible-docurrentusilLhe_ replaced by..the.. vendor with . legible. copix Item 5:, ..tJpon_c. cmp.lete revi.ew of the . documntation for this purchase order, it was discovered that heat 923745 was not subject to .the bend test

        ._ as., rgui. red _by_AS_TM A35_.70a._ The . revised ASTii requirements. in.. ASTM-A36-75.no . longer, requiras. the bcnd. test but mkes it an optional requi_rer.enh, Field Engineering . recommends tg_a.ccept this heat without a bcnd test,                                                                                                                                                                                        .

since the other physical tests are accep_ table. See attached mill test report o.n. page 6 . flote itcys 1,3 and 5 are Field recomrended disnositions to Project Engineerino. ~ Items 2 and.4 are Field

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f NONCONFORMANCE REPORT

1. PROJE(.T *JAfAE JOBfJ0. /
                                                                                                                                                                                                     /
13. 20.

__rtia1:na . N O. PAGE1 OFgb

2. UNITISI
                                                                               =n                                                                                    i>,a
3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION IP:lCD?.f
  • 29 P .O. O'n SPEC NO. F/A 'T/A, p;.-r+ Amp;_qq_;r:rgeeviv.
7. SERI AL NO. 8. REPLACEMEfJT PART 9. SOURCll 10. CONTRACTOR / SUPPLIER
                                                                                                                                                                   . s_. 41-h 1=snteck_36                                       P/N p'lA _ REV             SER TJO.
                                         . it/A                                                                  q=:ium-       h " . ~ x m r .~ : = ,' w                      ras ~ , T
11. INSPECTIOf4 CRITERIA 12.A ^" ' 14. Discovered During ' 15. E' quip Furr.isheb IR NO.@wMh 7-RO N CT O'D 13. SKETCH ATTACHED iiDWG {) SPEC klOTHER NO-}pgC-FM 3 ( LYES f.) NO (LYES {lNO (J Rec"g I )Const ( ITest ( IChent I lEng (,}FLD
16. NONCONFORMING COf1DITION: 24. DISPOSITION .:ONCURRENCE
                                              .E-SNII *4 f.4"M.$.t;*-A>2mn nn +-w.mnce1.-A'"M-Invd y--Pentd9M rawnt k     --rejec t regger- . - - use as as
       'h f ^1*19I O_'yl I nr ". f,had * '", p "Parne h32t_mspre.om ;mg._.snyp%t ten #pe Tumg.# mew,_em.34ning m_31g #                                            ,     .
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Mrceptchts r & Jf.*L1 r Si:fa e s m m t;_.r n 1_;s.3 % .Jr l_.n .7 7a.I n p 3 ,_ }*a hay.Jr } PHOJECY ENGIN ECH DATC

                              "* tPJinatv.t*2ra_cni_nupp3_. f.ct ~ 1 i WL:::::1br.v.1_mst_mJ.e a 4 vi_ A _<>y10 5*t.e

_._ -PHOJ CONS TH QC EreGs N L L H _DATC PYugr2m_E12c'tJyL3_T chknQat4_A.*.'.g_f;ca t@gg,T yy _T'.ly,- 3 1 +qdymd3 AuTHoHe zco aN5i CC1OH DATE Of:'Nrea-Eil(;*C ". as isP sn SON F Tsuus

17. REPORTED BY 1 DATE 10. VALIDATED BY DATE
                               <'                                         f j, , , , ' . ,,         , , ,'                -g,-
                                                                                                                                                                       ~

h - 2 ~2. '7/ , g . ,

21. ROUTING: 1 I T6 FIELD ENGINEERifJG ( ) TO OTHERS (SPECIFY) )
                                                                                      ~
22. ( ) Field Engineering Disposition ( ) Field Engineering Recommended D7 position to Project Enginecteng 9
23. PROJECT ENGINEERING DISPOSITION 4

2G. 00 ACCEPTANCE OC ENGINEER DATE AUTHORIZED INSPECTOR DATE I i a x,

3

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