ML19329E940
| ML19329E940 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 08/31/1977 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML19329E936 | List: |
| References | |
| NUDOCS 8006180809 | |
| Download: ML19329E940 (299) | |
Text
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I N NCONFORMANCEj REPOR' & STATUS BOOK g REPORT DATE .
~ - .'
Q; PAGE COMPT a.c. Enc. sics a.' PROJECT NO. 7220 3- A k. STATUS i
JCR ORIG. .
NONCONFORMANCE PREPARED BY ,, c, NO, DATE .l DESCIIIPTION/ REMARKS 6,0o7e 7 AxTTD N CLOSED CLOSED BY No 3-31 A. L. Boulden G '2'$3 A. ' Fabrications with imnroDer welding hield 4 ~
l00 3-31 H. Boleen '
-76
-76 Y .,
l.201 1-31-71 .
76
- k. .'
401 h-1-7( , Bolcen ;
, E117 Linting ne valvnn with mnt; nntoa nn Field ITo h ~h hMTbf.,qdPect19n i ,i,., ASIE Vario3 4-1-76 76 76 P. M. Pitts O ,,
R. G. Lu s sie r 4 l02 4-2-7 O t. Lussier fg.},S @ i.tch q)[popfg2.33IM . c rack 6D nngle Field No 14 -76
@ c 1.201 4-2-76 76 u ...--- [,yp..t. ,
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l3 I t-1 ~PO T. Lieb .01230
-.~, 4 -Quh11ty' %fifi'Sdti'on Documents _ 3' m T 5-11-g t.,-t -N 6- 4 ,s,o- L. R. Albert o Subaitted.vithout G321D.'.
i Varies l W in 6-3-70
,. g+.~"- t 04 4 J. P. Betts 5 52 s . Cadweld sleevn nppears in ha ve been Field No 4 4-16 D.L.Osborn
. $t pff..
'.',., 1.104 4-6-76 76 -76
,, ;, i i
-76,Q
.0$ h8 R. Hendricks ,, %93 iWeldimir= lack o r ritni en , Gird ?r C- 1. Field No 8 1 77 ^ L B "Id*"
fngyi'
-76 } h.001 h-12-76 76 U6 is-13-76 L. P. Wehner . f-JG ' Column at 5. 1 -3 A* .Py mininnnted nt = 'ield = 5-7-76 6 7 '
1.',',] ~ 617-0. . 1.201 1t=13 'l6 76 76 v'. M. Pardce
- -19-76 H. Boleon MEIE 7 8 )7 E, . Unn er, P ebogMpprovna level h 76 77 R. Halverson h 112 finmw 6-1-76 18 h-21-76 W. Pardeo C
, Dome T.iner P1n,ta_Hggt number Dinerepnne IPield No 5-6-76 9-16 W. M. Pardee
-76
. . .. 1.107-h-21 . . . . .: x, . -
'9 h-21-76 n. Bennett c-n o Deen pu.m in T4mv pini n ennt #1 4-22-74 No 4-29 4-30 P. IliCa rlo
' - a. -
~ ~
- ield -76 -76 1.109 i.. ;. .
7 7 10 4-23 N. Shawl C-23 3. Anchor ; Inits without ASTM A-325 nuts FGDIl 5-3-76 .
76
., m. . , ,- . , ,
76 L. R. Albert
-76 1.202 h.-06. 'N',.
7 - Field No 6 .g-p n me nm %
P. Pitta pmnq ASME g:na 76 i 14 018 & 14.028
?. @ ^ OC-G31 103 09n4 oc (
Page 37 11.PA']
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NONCONFORMANCE - REPO G & STATUS BOOK 12
'l HEPORT DATE .
Ni. PAGE COMPL. _ 9-N *ll . - _
7220 Q.C. ENG. SIGN 'NO bt) 8
- 1. PROJECT NO.
- 3. t G.
STATUS NCR ORIG.
PREPARED BY ONCONMRMAEE ,, ,,,,,, ,,g ,,, 3,g,7, ,,,
N O. DATE DESCRIPTION / REMARKS HOUTE XMTD RETD CLOSEo CLOSED CY
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7 7-l2- 1-7-77 11 T. Check 112 4-26 T. R. Lieb C-230. Flvash fineness. User Test Pield 4-29 76 76 L. R. Albert
-76 1.105, 1.205 4=27=V6 -76 12-23-76 B. T. Cheek DEX ~
ll3 4-26 T. R. Lieb C-230. Batch Plant Cement Senles broke Biold 4-29 4-30-76 4-30-76 during en11brntinn 1.105 1.206 4 ~r7_7A _7A L7A _7A R_74_7A T n A l bc.zt.
[14 4-29 R. A. Moray M- 104 A. Documentntion and Cnde natn Field h 6 7 8 -76 ASMR 4.19 93 4247( 76 . . Ms Plate 2ea pipe sponis.
4-29 M-106. Hangera fabricated and shipped w/o 7 ll5 II. Doleen Diald: 5 0-l i -
76 77 R. Halverson
-76 sketches being approved ASME 4.102. 4.112 C"fW .
76 4-30 ASME Section IH. Field Weld. Unit #2 Sumn. Eield 6 7 7 L16 A. L. Boulden 76 76 76 W. M. Pardee
-76 X-ray requirements violated ASME 4.134 4:3W
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l17 5-4-76 A..L. Boulden C -111. Unit #1 Sump. weld in need nf repnir Field No 6 Mahala 77 F.
after pressure test 4.'128 3-4-76 76 5-4-7C M- 104 A . Documentation a, d Code Data IN UlO 5 - 2 0 -76 6 10-20
- 18 R. A. . Moray . & MS 4.192 -76 R. A. Moray Plate on pipe sponis ASMR 4.164; 4.174, _ 5-SJ- 76 -76 19 5-4-76 H. Boleen C-233A. Anchor Enltn dimen ninn_ed ah n et MS No 5 - 2 4-76 1.102 5-5-76 20 5-5-7( ~ H. 13 ole en M- 120. Valve tagging varies from doenment f6 F d No H. leen marking on MO Valves 5-11-76 76 ASME Va rie s
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21 5-5-70 C. H. Nelson C-210. Ramp north nf Any Ridg; mnt nt""a Field 5-21-7 1 -76 7 L. R. Alberts enntent high. 1 And 5-12-76 32 5-10-76 P. W. Ratter M- 10 6. T.In en r in dienti nn o n"-H'"8cr Weld? Field No 6 7_-15 _ .P. .W. R atter 76 76 4.102 q _i m y7
~ - ' ' '
l b 6 23 5 - Z O-7i P. M. Pitts M- 104. Pipe Spnnia Air Onenched , r.ct 76 76
- Field 5-28 P. M. Pitts
.,x Water Quenched. 4,_1_43- ASME 420:7-6 7A Moa 09/n c(
< 11. P OC.C pace 38 l -- - -.
g- t, 4 7 - t 'i f.
^7) 1
} NONCON FORM ANCE - REP OG & STATUS BOOK u.
nEP:RT DATE
$,.f/
PAGE COMPL. 'Y 31 'M
- t. PROJECT: NO 7220 """*8" '
~; _
NCR ORIG. NONCONFORMANCE STATUS '
N O. DATE PREPARED BY DESCRIPTION / REMARKS h0UTE "X TD C oSED 'CLOSEDDY 7 8 '
436 6 M. E. Foote S ,31,Dowcla do not match to alab, Aux. Bldg. Field
~11-I' , '
No 76 77 M. Foote 76 'c' u ne vall & 632'6" 1.203 6 lB 6-29 7 1637 11. Bolcen _M -Inh 0.-3Ol-D-not-rocci.ved-ulth n'0 Er,Lis-
- 7 6-14-7( , No -76 76 H. Bolcen
_y ASM8 4.185 438 6-14
-76 R. S. Mo r row d- 104L Incor. rect info on codn datan1nte for pipe spool IHBC-lal-SC16-6-4 A SM E' 4.164
[I fd No 7 76 8 76 P. M. Pitts
- 76 6 439 76 R. S. Morro v M- 101 A . Pipe spool delivered w/o venturi assembly IHBC-123-S616 8-2 ASME1 164 hd 75 7 10-1 76
-76 10 R. s. Itorrov 440 6 W. M. Pardce Field 76 r 60A- IIcat Number discrepencies on go . 6 9-16 3 6-1 -76 W. M. Pa rdce Slab //8 HT# 81989 1.109 -7i 76 441 6 H. Boleen M- 12 0. Incorrect PO item # on valves Field 7 7 76 6-16-7 i No n 76 H. Bh ms6 m _i 1 i nna 206 1 - 13 ASME 442 6-15 H. Boleen M-129. G-321- D not traccable to 83 M3 -
8 -76 No valves 76 76 II. noleen AsMg 6-17-7(
443 6 L. R. Albert C-231 Missing Dowels. Aux. Hidn, at Wall Field 7 2 76 6- No 77 M. Foote 53 & Kc Linc. El. 623'3" & (PA'3" 1.203 76 444 6 C. - 2 31 L. R. Albert Lacle of Reinforcinn Dian. Bars on 8 2 76 Figid No 76 77 Wall 53. 'II' Line wall. El. 630! 75 ' l.203 'f6 M. Foinc 445 6-16 R. S. Morrow N4-106. Hangers fabricated to not-approved l ' 8 8-23 gctg~h 8-31
-76 Drawings. ASM E 4.112,1.1& 76 Mc '/6 1 76 R. M m son 446 6-17 H. Bolcen M 104 A. No documentation for 26" wranned 6-29 MS No
-76 -
& coated piping 20' Inths ASME 4.192 6-17-7( -76 Field 447 6-17 H. Bolcon < No 7 -
cgtpggig pgi g Qanges_ 6 7-1l- H. Bolcen
%103 09D4 oC .
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NONCONFORM ANCE - REPOI G & STATUS BOOK
) u.
CEPORT DATE PAGE CoMPL.
7220 .c. EfJG. SIGN
- 1. PROJECT NO.
4" 5~
NCR 3'O RIG. NONCONFORMANCE STATUS NO, DATE PREPARED BY 6 ^
DESCRIPTION / REMARKS houTE X TD D oSED CLOSED BY 7 14-21 6-21 448 P. M. Pitts Y1- 104 A . Documentation for lHBC- 13 3-S616- Fikd6k- No 76 76 M. P. Dooling
-76 7-6 misidentified ASME 4.164 76 6 H-106. Incorrect N. nent with lianger No L30- M-6- -
76 76 R. S. Morrow 449 76 R. S. Morrow 12-1CCB-25-lil4 ASME 4.102
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450 6 76 R. S. Morrow M-In6- Incorrect level 4 sent w/ llangers nnri Hechtel Aporovn1 l'E4.102,4y12, hdh 76 9 5-4
,,10-1-76 _3 0_, f77 R. S. Morrow 451 6 76 II. Doleen n_ina3. yentyy, i ngg n, cm,m ,mn, Md- 7 10 10 76 H. D. Foster AStb 76 76 76 21100-123-S617-8-h 4.1755 M-106AC. Pipellanger 18-lllBC-133-If6 rabricatec Iw4a 8 8 11-30 6 452 76 R. S. Morrou to a Bechtel level 4 sketch ASMB 6:28:7 76 6 76 -76 P. M. Pitts 4.162 453 6 M-106AC. Incorrect INg. Rev. cent with 6kO Y6 No 8 5-76 R. S. Morrov ,_,,,,,,,_3,.,y,,, ASMI; 0:1%l Nl1%l 4.241 9-29-76 76 454 6 $1-204. " Incorrect stamping of 26" yard d No 76 J. R. Behres
{-24_ 7 76 7 J. R. Behres piping., ASME 4.192 76 76 455 6-24 U.M. Pardee C-111. Ilent finnber discrepancy on Ibme T f nm- Field I;o S27- W W.M.Pa e e
-76 Plate acaemblies 1.109 6-24-76 76 -76 456 6 C-111. Shop Assembly Untraceable to Field 8 9 76 No W. M. Pardee Documentation Ht#21302 Slab #10 1.109 6_-g 76 76 W. M. Pardee 8 6 457 6-28 W. M. Pa rdec M - 12 0- Linea r indications found nn 16" vnive F4elJ g 9 77 6:28=16 0_po_ % llei5-76 W. M. Pardee
-76 S/N 3N-641 ASME 4.164 458 7 Field M- 10 6 A C. Wrong Dwg. Revs. on Hangers 7_) 8 9-16-3 76 R. S. Morrow 76 fab. to level 4 dwes. 4 ASM E a _.102,a 4 76 77 R. Halverson t 7t .112 igt 76 659 72- M- 104 A. G-321-D not submitted heepniets Field No 8 8 II. Boleen 76 H. Boleen not capped. ASME 4.192 7-6-76 76 76 x103 oon4 oc ' '> .
(3 Page 4I 11. Pr oc.cs.1
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,,, ,,....,i, LOG OF NONCO OPMANCE REPORTS
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PROJECT NAME Midland I & 2 JO3 NO. PAGE NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY
_SE/PRP G._L 2 Rex._OJm plem entnsLu sing _n ew fo r m s for Nonconformance_ Reports and Eng_Shnnta 460 7-2-76 -M-106-Incorrect-Dwg -Rovs_sont_with-Irangera Plfo%rk ,
4 61 7-7-76 M.106._IncorrecLDwg.. Revu.senLwith HangcIs R ewo rk
_ _Eab..tn_Le vel _fLDwgs . L Doc, 9-1-77 R. Halverson 462 7-8-76 Dwg.._C .220 R clutts.ntLantLooLILcelacAd Std. R epair 9-28 76 M. E. Foote 463 7-12-76 l'hMi- B-321-D not received for 4 sets of Gaskets Doc B 7 6 H. Boleen 464 7-12-76 _C.- I ll._II A D.. a n d_IlaB_s u lt- a sil y.s _ s how_in c.onai stent Rework
_IInat Nu mb_gr_s . .10-5-76 W. H. Pardce 465 7-15-76 _.C=2_0.8.__. Strength Level of C_oncIcte falls below req. Use as is 11 7 6 B. T. Check
_j'clie vel . Cure Temp._ of_cy.lio11ers hninw rerluirement s.
466 7-16-76 32.lMA,_T.hr_cs_Eipe Spools Delivered Bent. R eject 9-20-76 R. S. Morrow 467 7-19-76 -.M-104 A . venturi not installed in Snool Piece. Use as is 10-12-76 Ii . D. Fo s t e r 468 7-20-76 M - 106.__3M p p oXt H a ts_b a2c_in e_o.y_rs c. Lins _lil e_dla m e t e r, R eject 7-29-76 P. M. Pitts 469 7-21-76 _G. .?lL_ _Nula.onJhds_ w_qr_e broken _off ot_.mj s_11.nn Rework 8-4-76 W. M. Pardee channels. Aux. Bldg.
470 7-21-76 _Dwg . C - 2 84._ _T_w. .o_ Dow el s_mi srin e f rom _El. 6 3 5 ' + 11-5-76 at intersection of wall 53 and 'H' line. use ac 1, B. T. Check 471 7-21-76 _Dwg.__C-liq,_La_ching R ebars a round door openinE' Std. R epair
_E],_(d4 8 0" at 'H 8. Line and 5. 3 Aux. Blda. - - - - 9-8-76 M* Foote 472 7-27-76 J>m s. C - 3 9- A_3_2, A 3 2 A. & A 23 R ebar Missing Aux. R ework Bldg. 5. 9 & 6. 6S. of 'H' 'Kc' @ 6. 6El. 6328 6" 9-23 *l6 M. E. Foote 473 7-30-76 P-7.0. Flanges _nnt coated upon.Inneipt.
Reject 2-16-77 H. Boleen 474 7-30-76 _ E _2.0 W.cid_Nnsk flanges not oiLc_oated upon receipA.
Reject 2-16-77 11. Boleen 475 7-30476 _E-20,_.__Elang_e s not protected upon receipt.
d 2-Mm mMm 476 7-30-76 ..M:JMA._- Eine-. spool II]cc-154_-J_6L6-10-l_damag.e11 R epair -
477 f- 8-2-76 C - 111. Main _ Steam P_enetration' wr"ing not full Rework' 9 7 6 P. V Ratter
. _penetr.ation_v.ulds '
,. , , , ; ) ,
?_m ed. % - s 'r) '
- . j
-s
,., , LOG OF NONCONFORMANCE REPORTS i /
PROJECT NAME Midland I & 2 JOB NO. 7220 PAGE 2 3 4 l 5 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED DY 478 8-6-76 .Cd31. Qwguc-281. #6 stirrups installed on 12" centen _
s Use au Telex.9-10n6 cascrt instead of #8 at 9" Aux. Bldg. El. 6148 to 630. 758 8Kc8 11ne is 9-20 'Z6 B. T. check 479 8-6-76 _M _lG4 A.___Mo_rs(cnnce of MllE on PT Examination Document. 11-18-76 P. M. Pitts
_ _ - - - R ecord_for-pipe _ spool Oll.C.C-152-S506-1-2 R ewo rk 4 480 _8-6-76 ._C-Ill Welding of Dame Spray _IIcader Lugs, Unit //2 Repair 9-21-76 A. L. Iloulden 4 81 8-9-76 _.M -lO 6. Hangerslabri.cated to not approved drawines ~ Doc.
8-31-77 R. Halverson
--and-packing-slip _rovisions do-not_matclt-sketch rmrs __ Rework 482 8-10-76 _m106,_11angcI fl0&umentation for NDE LWeld Use as is Details, 10-28-76 Pi H. Pitts 483 8 7 6 CNA- P-L4D6LMisedictn1 fnbricatiana received R eject 8-17-76 R. A. Moray without_ tag _ marking a -
484 8 7 6 C 233A. F-14fi18_T_ rash _ Ras.ltoillle_A s s'ys received Document 9-3-76 R. S. Morrow without-tag _ma rking e 485 8 7 6 _C-2 3 3 A.__El-L43.2_Ghannel and Plates received without 10-5-76 Use as is H. Boleen 486 8-16-76 _tabma
._G ]l,__Jhyg rking s.. C - 212. Rebai omitted and Rebar install ed
_ ton _ low,-_ Aux - Bldg El. 599' ' ll ' . 7'9" ucst of 7.4 Repair 5-12-77_ M._ Foote 487 8-16-7,6 _G - 211._J1y c . C- 2 5 6_ . A.u_x. Bldg _. E T ran sfe r Tube Use as is Telex. 9-10 7(6' C. Kasch
_R oom. ChanneLnoLemhcddetLin concr.ctc_620'0" t o_6.3L 'On 9-20-76 D. T. Check 488 8-.17-76 _ M _1.0 4 4_. Code tan on d.pe spool does not correspond with documentation, for pipe spool 1-GCB-8-S612-1-3 Rework
. 1-13-77 P. Khhnla 489 8-17-76 C - 2 31. #6 Rebar cut to allow installation of Struct. Use as is 10-12-76 M. E. Foote base _plateJor_haam 6'3" W_estof_8._L_ Along ' A' Line El. 6348 6" nux. _
490 8-19-76 M-64. Radwaste Decay Tanks equipment bases not Revork .
10-4-76 C. G roat ,
coated with an clastomeric Compound.
4 91 8-19 76 __M _106A C. Pipe _Supportn Fahricated to Leyel 4 n wg1 Doc.
Ea c ki ng_ Li s Ld o.c s_n oLag re c_.w.i t lLD_wg s..__ssnt . R ewor_k 9-1-77 R. HalVerson 492 8-19-76 M -106 A C. Pipe Supports fabricated to Level 4 Dwgs. ~ Rework & ucc.
i)kg. List does not agree witliDwgs. sent. Clamps no ; numbered. 8-31-77 R. Halverson 493 8-19-76 _.SIO.__EO.F-1.419? __I} nit _Iltacla_nnt marlsed A4.90.
Eenns FPG-9-1 and FPG-9-2 not comialeted by Vendon. Use as is 9.g _.g II. Eoleen, M-1. 35. No correlation between documentation for 4 IINI Non R 8-19-76 494 System Cabinets and 4 Cabinets. No Dispo 11-15-76 J. P. Connolly 495 8-19-76 _M__106 AC mHa n g erslabrica t e d_t o_lcrel_4 thvgs . Pkgdi st 9-1-77 R. Halverson
_dacs_not.ag ree willLIhygs,. stnt. Hangers arrived befog .ap 3r. ,
496 8-19-76 _ L 42. Conduit _damag e d_by-d rillir' -Auxv_Bldgr-5843 )n Il-4-76 D. T. p= vis t .
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, a LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland I & 2 JOD NO. PAGE NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY
'I73 10-19-76 N DE P roc e du re PT-SR - 1, 2digu_jJd_Rans t ra nt
.~ Cert. Records are not up to Rev. I requirements Use as is. Telex. 10-2"-76 A. L. Boulden 11 7 6 A. L. Boulden 574 10-20-76 Kf06A C. IIanger rod 7elivered to jobsite not Doc.
threaded. No G-321-D for Shop Order E-ME-242. Use as is. 4-7-77 R. S. Morrow 575 10-20-76 Jyt _10M. Pipe _spunLSN_1067_2R-fr o l A-276 deltypred to the jobsite without G-321-D andOuality vertf. Doc. Documentation 8-23-77 R. S. Morrow 576 10-22-76 C-208. Concrete U ser Tests f31 & #32, ice not -
tested.
Use As Is 12-23-76 B. T. Check
" 577 T6 72T76- C-231. Unit #2 Exterior Wall. Rebar omitted.
578 Une as is 11-19-76 D. L. Osborn 10-26-76 C-211,_ St ru c TElivery d5Ie_t31r_al Da_ckfill_ mate rial not teated on Use as is 2-8-77 T. Lieb 579 10-26-76 M-204. -Syra Rework
'L- 2GCIF Du8--g6TS 1 came in contact wnH sliesthing. Header Use pipe ggg as isspools 2GCB-001-S613-1F. Mahala
$80 10-28-76 erature_dropned_belou Go 6 1
_C-231._Curine_
Juoura_on_Paur3(61 tem [thron_lo-2k-76 ua3 aa is 12-13-76 A. u. Torres
$81 10-29-76 E-231 curing _ternperature_droppad_belov 'soo for an
_inde tn rm i nate _ amount _oLtime an_Ecur_A(6114)h- 3 U8* ^8 1. 12-13-76 A. M. Torres
$82 10-29-76 a.231 Curing _temperatura_ dropped _below_50 for an
, indeterminate _ amount _of_._timaan_ Pour _A 62%$)b e Use as is 12-13-76 A. M. Torres 583 10-29-76 [0-21. Cable received without required (test results _
Doc. 2-21-77 4 R. S. Morrow E84 Il-2-7F C ~-231. Curing temperature for grout fell below No noncon- lI T 76 B. T. Cheek manufacturer's recommendation fo rm a nce 585 11-4-76 M-51. Gouge in nozzles #3 & #_4,_2E-73B Repair 3-2-77 C. O'Sullivan 586 11-4-76 M-204. Arc strikes on 2-GCH-006-7 R B Spray Piping Std. Repair 12-6-76 C. Groat 587 11-4-76 .C-23h_Xelding_and_ilncumentation. F-136.37 embeds Doc.
Reject 12-2-76 R. A. Moray 588 11-4-76 M- 12 5C Broken handle to the manual ope rator. item Rework
~ - ~
I'7 6-~~1iliTCB-GW2M'OZT31~0XIR L 4-18-77 R. S. Morrow 589 11-4-76 C-231._Curinglcmperatur_c nLgnutt,_f_ux Bldg,_ Elch No noncon-584 '0",_C,.. D,_ &,F lines 11 7 6 B. T. Check
_ fo rn.anc e xcee"dE 10IOyd s ~~"C $'I5h p hen Jse as is 1-19_77 D. L. Osborn 591 11 7 6 C-2fQ. 61 ump and temperaturu! tests exceeded 35 o Use as ,s ya rd interval. : C'CT6~0273Iamr7 m i 1-18-77 D. L. , osborn 4
Y-
LOG OF NONCO hO MANCE REPORTS PROJECT NAME Midland 1 & 2 JOB NO. O PAGE 2 3 4 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 592 11 7 6 C-230. Air content for Pour C(619. 5)a too hich. Use as is 1-12-77 A. Lamach
~11 9-76 593 C-38. C- 321-D and accompaning documentation not 2-22-77 J. R. Slifer traceable to each other or the shear studs. . . _ . _ _ _
Doc.
594 11 7 6 _Dwg. C-ISLQver_L0lof the reba r were cut U.NQ Repair when drilling anchor bolt lioles at the CCW pump pads Use as is 8-22-77 D. L. Osborn 595 11-10-76 __hg. 617 Sh. 8. Cover pass of Fw 14Cl exceeded Use as is 12-29-76 P. W. Ratter specified tolerance. Weld va ried 1 1/d' to 13/d' 596 11-10-76 M-1.oh.__ Details of bolt and nut mgerials sizes and .No Nonce 12-6-76 C Groat clamp bolt hole sizes are not provided w/ hangers tormance 597 11-11-76 M- 120. 10" IIBB-GT-2MO-lY60-IlVE valve radio-graphs torn, bent, holes worn through. Use an is 1-6-Tl A. L. Boulden 598 11 7 6 'M610 sht. 7 FW # 10. 10" FCB Class pipe welded VJFth incorrect electr5de Use as is 12-29-76 P. W. Ratter 599 11-12-76 _C_-231._ Aux _ Bldg _Elexator_shaftoutof dimension a pe r Dwn 7220-C-202 Rev. 6.
600 11-12-76 M-92diole for mounting bolt drilled and reamed off from perpendiHiraTUiitt lT2. Rework 11-29-76 R . J. Mesey 601 11-12-76 M-92. Three bolts failed during installation, appear to be under-cut at transition. U~iint #2. R ej.ect 1-4-77 R . J. Me s e y 602 11-15-76 C-230. Temp. of concrete at placement too high. 12-13-76 Pour A(646)a Use as is S. Gelnett 603 11-16-76 M- 104 A. NDE not performed on weld .rD", spool QJKLC- 15 3 -S 506 1. Rework 11-18-76 P. M. Pitts 604 11-16-76 Han 1-326ftiliitw6gd.er
/4 4-2IICB-21-H1 installed omitting Ilev rk 2-16-77 J. W. Baker Aux. Bldg. El. 58080" 605 11-16-76 Dwg. C 279. Revision 8 of dwg. C-zl9 omits 4-#8 T
bars andTT5 caps. Aux. BTdg. El. 584' (9 'G' & b.b Use As Is 1-24-77 B. T. Che ek 606 11-18-76 Dwg. CT2V2. 24" spacing for #6 Rebar rather than '
Dwg. Aux. Eldg. El. bz4'U'- R epair 11-24-76 R. K. Siple 607 IT 2~2276-- 72M11ed M lT(iAD. out 3/Ing b9 fs1IEG3Mliirtqh} around the flanges i- No Noncon, and web 7fTEe- item 8 to itedi 9' joint. 2-617-6-1 formance 1-24-77 A. L. Boulden 608 11-22-76 f,-38. G-321-D not included in documentation for items.- mLIngdidteeL Packing _Lis.t V2182. Doc. 2-22-77 J. R. Slifer 609 11-24-76 ..1 hic.~ 0-279.___Dyg._ca).kd_fnr_instn11uti o1Lof__6_511 N h(0 M. E. FORE
_R - Q_31.1..]aro were iraitalle 1. Aux. Bldg. El 6%'-6"i.Jse As Is 1-6-77 D.L.Osborn 610 11-29-76 C M 3A. hos No Noncon. 12-z0 76 content 'do.lE16_574 H. Uolegn es not meet-Rail Clamps,..' a ~~K ghourus ASTM' -
- b. formance
. i
- -c u a- T q - <
v v LOG OF NONCONFORMANCE REPORTS s i - a . a.
PROJECT NAME and 8 JOD NO. PAGE 50 2 3 4 .. 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED DY 611 T2-1-76 M- 1 I S A. No cold spririging instructions or Proicct No Noncon -
l Engineering authorization provided for 2CCD-(D1-S-613-1 formance 12-7-76 F. liahala .
612 12-1-76 M- 120 A C. Defects discovered on valve weld prep .
Eiid l 3/8'TElow land of insFde nevT16'tTIBCCIW3N633--- Repair 8-2-77 M. F. Dooling 613 12-2-76 C_:10_8.-_Concrrte_ny11ndarA'. Initial curing _Lqmperature Use as is #
l ovier_.than_allowesLhy_WiTA1 G- 3_1_h_G-33 _1 ~4-7.7 _D- L._.Osborn 614 12-2-76 h23 0._pC(693. 4 2)a8 C o n c r e t e t e mp_e r a tti r_g,_aj r c on t qo Telci. 1-25-71 A. Lamach ;
and slump. ., .
Use as is 1 28-77 A. Lamach :
615 12-3-76 C-208. C
~i6liilihuni ylinders temperature removed ~
from moldsfell 4+
F66GIFehi57i[~6F73. below 3F Use as is 2-15-77 B. T. Check 12-3-76 f
616 Dw 3/U' fg.rom C-218. North and South embeds are 1 9'and Use as is 1-12-77 M. Foote correcI 1EcHilEiis. FtTEl Tilt ~Pif'El. '3 3 '3 '" ~
l.
617 12-3-76 ._hi _LDA A .___S enol _J U C U 3612 3 delivered with an l
. unapproved submillal Uso as is 3-11-77 4 J. R. Slifer 618 l 12-1-76 E-20. Documentation not received with weld neck Doc. .
flang ca- 1-10 '(76 !!. Dolcen 619 12-6-76 C'-2 30. CC(640)a', Concrete temperature and slump l
out of limits for three batches. Use As Is 2-18-77 G. W. Sande rs 620 12-7-76 C-231. Curing temperature dropped below 50" for 12 hou rs. K(634 5)b Use as is g 621 12-7-76 C-304. SAqa_r_ connectors fabricated contrary to the - :
j r.p_rnept s of of A_WS_DI.l.-72 Sec 3. Rework 12-15-76 R. Valentine !
622 12-7-76 r_cI33.
C- West ento _i WF 2451-IT3 TIN has a crack in Std. i the web @ re-entrant corner. Aux. Bldg. El. 584' Repair 5-31-77 J.. W. Daker 623 12-7-76 _G _230. Concrete slump of 9" for one yd. Pour #
, C(F)3. 5)c and C(6D7)b Use as is 2-15-77 G. Sanders M-104A. Unclear Documentafionsreceived f or gaskets. l 624 12-9-76 WR gaskets rec. Instead of Il3, R4, or CG gaskets.
Reject 3-18-77 R. S. Morrow l 67.5 12- 8-76 _M_ -104 A. Unclear Documentation received for gaskets.
Sni t al talli c_s tv.le_fll3_.g am l< c ts_rcL_J n a tf a d_ p f_R_3_, R 4. CG . Reject 3-18-77 R. S. Morrow 626 12-9-76 C-230. Flyash content of 8 c. y. of concrcle has Tekx 1-4/-u T. L. Os bo rn
_liigher than allowa5Ie limit. Pour T VT590lp use As is 2-4-77 D. L. osborn !
627 12-9-76 neams have copes that are cutpast the point of Std. I
__t a ng en c y. C-38AC Repair 5.13_77 628 _R._ Yalentine l 12-9-76 ._c:30.___ne-cRtrant. cornera culparA.Mte_.patnLer Std. Rcpaio 6-28-77 A. Lamach 629 12-15T'7- ~h 7 24.-~~I~llio rebar installed ' stead of a #1F U8 As I8 * '" F C "
( __left side of Equip. IiEch.Contilfl] ist. 64287H l-24-77 B. T.( v Check v v
y 4
, .m. .
m _
4 1
4 LOG OF NONCONFORMANCE REPORTS b 1
, Midland 1 7220 a 52 PROJECT NAME JOB NO. PAGE NCR NO. DATE " DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 649 12-29-76 . Duge I'6~6.- S ervice Wator' Yard Piping spool Off BC-15 5-A44 damaged by carth moving equipment.
Repair 7-22-77 C. G roat 650 12-30-76 M _LO4 A,__nipe_s pool 1111LI}- 5-S6 3 8 1 delive red Reject 2-10-77 J. R. Slifer
_with contaminate . inside and.no_11esiccanh 6 51 12-30-76 hp 104 A __
'ii 2Tl/2 ,sp.
k Pip'e_qp'ool ool instchd cif IGCB-?,_-S612-
~3"~5s~c511Fd1-3 56tfabricated Ep dWi. a s Reject 652 12-30-76 _C - 3 8,A C . Beams 640-D311, 642-D3M have copes cut 6-24-77 F. Mahala past the.polpt of tangency. Rework 8-22-77 J. C. Ituron 653 12-30-76 M. .125.CCu-_._Gatu_valyn thiGIL-GT _2MR- 1310-B-R L has handle to manual operator broken off. R ework 4-18-77 R. S. Morrow 654 ,1-4-77 C-208. One set of reqord cylinders and one set of field cylinders taken for l'3~4 c. y, concrete A (64 6)t>' Use as is 3-3-77 D. L. Osborn 655 1-3-77 C-208. Cylinders being cured in tanks cured at too low or too high temper'atures. 12/25/76-12/26/76 Use as is 3-22-77 B. T. Cheek 656 1-5-77 hi- 104)L
- o spool e nOs. S aal_lllCB-1.1-E60fi-le_L_1 hipping _Ilamace Hanrk 657 1-7-77 M- 1044. Portion of sgopl 'OllC D-621 -S614 1 is pipe ilil a il .HCCn _ . _ _ . _ . . _ _ _ _ _ . . _ _ _ _ _ _
Rework 658 1-11-77 M .3?.6._Ilanger_18 .11LBCL- L3.3,Il9 w.eldert tn allmu R ework 2-9-77 P. W. R atte r movement in wrong _(firaction 659 l-11-77
~M-104g03 110@ ..J SBT2T372 pool numbers ~
& interetninged 373. on spools Doc. 1-28-77 1 P., Mahala 660 1-11-77 C-231. Concrete curing temperature fell below 50 F Telcx. 1-19-7/ ~~D. L. Osborn Pour Il CT6T2. 95)b' Use as ,s a 1-28-77 D. L. Osborn 661 1-12-77 C-231. Concrete curing temperature fell to 32"F Tekx. 3-2-77 J. E. Moyers Eau r_lLA (It4!t.5)c'_. WalLB9 U 80 88 I8 3-5-77 D. L. Osborn 662 1-12-77 C-231mExceuive concrete cover. Fuel Pool 5.6 line Use as is Telex 1-17-T( M. Foote wall, north of "Gn 1-24-77 B. T. Cheek 663 1-13-77 C- 3 l.._Cancrete._ curing _.temperatu re dr.oppe11_below 50}- _.Eour/L A(634.5)e . ._ ; .
Use as is 3-3-77 R. K. Siple 664 1-13-77 __q-211_. Concrete curing temp.crature_. dropped belast !!o !!oncon-50 'F. Pour SWI(7209)b' rormnn<e ' ??-77 11 T. ch wk 665 1-13-77 Water St.op_lhmaczLlly Pi re from_the Aux. Blan.
5td Repair 3-23-77 Unit..JLCont lkterior_1!all,_81.tL_.6]P+ G. Sande rs 666 1-11-77 -M _L13,__J12g.313 pgnt;iging_fu t__ya lu. s Doc. 3-2-77 R. S. Morrow
- . ; r R eject
~
1 n M- 10(2 ; Dwg . $6T1 7. - phae eli tes weiaca to items 7 & 6TnstFaifiifitemT' 30-2FCD-35-ll7 Doc. 3-18-77 R. G IIalve rson t ' s
- 'y
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LOG OF NONCONFORMANCE REPORTS
{
( PROJECf NAME i
Midland s
7220
. JOB NO. PAGE 53 2 3 4
- 6 5 7 NCR NO, DATE DATE NOR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 668 1-17-77 C-231. Concrete curing temperature fell to 38F, Pour #Cf 640)a' Use as is 3-24-77 G. Sanders 669 l-17-77 C-231 Broken and missina rebar, Aux Bldg opening Std Repair Elev. 5848 S-13-77 M. Foote 670 1-17-77 tio 4-15-77 M. Foote C-231 Missing _h of F linedow.el.__ Aux _ Bldg Elev. 57680". 58 east o f 6. 6_, 10' sout llancnnformaise 671 1-17-77 C-21L_ Missing _ dowel,_ Aux Bldg Elev: 676'n"_ n' an
- To 5-3-77 R. K. Siple olh,6_nn_D_lipe wall fIoncnnromny;;e 672 1-17-77 C-231. Broken dowel for block wall. Aux Blda Elev. Std.
599'0". 6' east of 74 4' north of B line Repair 673 1-17-77 C-231. Broken dowel for block wall, Aux Bldg Elev. Std.
539'0",_7'_rast of 5,1, 2' south of A line nepair 674 1-17-77 G-2 31._Missine dowel,_ Aux Bldg, Elev. 593'0", 10' Std. 5-19-77 south of F line, on 5.6 line Repair M. Foote 675 1-17-77 Aux _ Ills]c C-23L_J3r.oken_dowelfor_litocluv.all,h 614'0". 10' ea st of 7. 4 line, 178 nort of B line . Elev. Std.
676 _.1-19-77
~
nepair Dwg. E-536. Conduit 1 A010 damaged by drilling. Std.
Aux. Bldg. slab at Elev. 599'0" 2-16-77 D* Coine nnpnw 677 1-20-77 M-104 A, G-321 D not received for reducers. Mat'l not No l'hudonn me allowed for on pipinn class sheets R eject 8-24-77 R. S. Morrow 678 1-20-77 M-106A. Hanger 18-lHCD-I-H10 fabricated to level No Noncon-
- 9 drawine formance 2-22-77 J. R. Slifer 679 1-24-77 C-208. Record cylinder set for Pou . C(652. 75)b' cured below minimum requirement. Use as is 3-3-77 D.. L. osborn 680 1-24-77 .M-194 A._f Seys ca pipe _spants__dslivered with no inside.l_ Rework destccan Reject 681, 1-24-77 C-231. Fire damage to letdown cooler walls, Cont #2-Elev. 613 + t o 624 + U t i. 8-18-77 D. L. Osborn ar.gr 682 1-25-77 .C-231. _ Grout not properly bonded to construction Std.
joints, 5.3 and 7.8 lines, II line to Kc line, 614'0" Repair g_,3 77
(,8 3 1-28-77_ M- 104 A . Code data sheet and NDE re ~n _ v _ m p~
~
correspoinl Willi Spool retece 4-HCB;2Tports do not S61Tr6-2 Reject 684 1-28-77 c-111. Pits _and gougea_in_lincr_ plate out of tolerance std. Repair ga_ outlined by_ spec. 3-11-77 D. L. Osborn 685 1-28-77 C - 230 mE l ya s h_.c o nt en t_l JLJb s_ ov er_alinwahi c,_nn e_lnad Pou r SW R (_528.5ja 'Use as is 3-4-77 D. L. Osborn 686 2-1-77 H-211.,_. Backfill material (felive red 12- 1-7b& lz-le- /6
^ '
vithot,it reguired testin1' Use as is 3-7-77 D. L. ^. Osborn 9
.; 2
,m
( ) !_,
1.OG OF NONCONI-dRMANCE REPORTS'
.r .
II ,
PROJECT.NAME Midland JOB No. ' 7220 '
PAGE 2 3 6 4' 5
' 7 NCR NO. DATE DATE NCR -
NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 706 2 ,15-77 C - 23 k,_.Ndion_Stu11Jd16 n11t_hayc_fu11.310 , fillet weu and subagouently_ _r_oke off when_ struck durine testine. R ewo rk 707 2-17-77 C-231. Rock pocket develo ed as a result of a piece oT2 x 4 Indhe. pour. ~- c~o5G ,
6 p#z islev. 60er Std. Repaia.4-7-77 G. Sanders
'To 2-16-77 M .104A. Vendor.dwg... indicates. spool to be one foot Imged than Quality fe7ficati9n Doc. 2EE218357-40-3 Use As Is 3-24-77 B. M. Joice 709 2-17-77 It-106. Ibn 1-616-G--2,, ,H nislid.dadi mat'.1; noti stampiq{ll~. Y Qh test a heatReports not tur-number. Reject 6-15-77 P. M. Pitts 710 2-17-77 1'.41 letd l'eran i'nc rrect tanninn and Rework Y(W~Dalg pacKiiie?vn not receliTed 6 Doc. 6-10-77 J. R. Slifer 7 11 2-21-77 C-233. fBolt JIcads not marl ed;w i /radallines or symbol identifying the.manufacturerg . Use as is 3-7-77 J. R. Slifer 712 2-22-77 C-23'l'.. Emb'edded tiltatdifoyi2D57A not in same plane as concrete wallt Enit #2, Elev. '617'8" Repair 8-30-77 P. W. Ratter 713 2-24-77 t rnnee or
._cn20ll.
_60_to_D0cyl.indertaata_. F.
- E99tlMI 6Pm0 cure (ato)n;.of_' Spec-Use as is 4-21-77 D. L. Osborn 714 2-23-77 C-230. e Flyasivin c999reto for. Pour A(634. 5)c is 9% Polex, h-27-f7 B. T. Cheek over design weihlit (Bi7Fyds. Ticket //13554 Use as is h-29-77 B. T. cheek 715 2-24-77 .CWW. Cornenf content of Hgls 1 pound Eght, Four _
No SW.Iki201a
. . .- Nanrfomun 3-14-77 B. T. Check 716 2-26-77 _Ca.2Dll.._Iloncrete_sylhidnrs_adippesi after 24 hou r requirement 717 C:.111.' Bulge 'in liner plat'e. . Unit #2-
, . Use as is 4-21-77 D. L. Osborn 2-28-77 . !- . t . Repair 718 2-25-77 Mt106. ~If angers (pbricate,d tojirawings without any c porova]dl/2 lCCB-12-H3 '8r 21/2- l HCC- 87-H2 Uso an is. 6-2-77 J. R. Slifer 2-28-77 719 1 ne_#1Lr.cbar not in A Line wall. Elev.
, Use As Is 3-1-77 M. Foote 720 3 28-77 C- ?/l L.:.Sl a a _#.1 LCadwald_slen ve_S UElflASA Unit D Secondary Shield Wall, has inte. rrupted del _ormations Rework 3-h-77 G. Sanders 721 2-28-77 C-?3,l__Concr t t e 409F. . Pony C(be..curi l3.25)a%.tempe ratu re_ dEx[erior Walth88r.ri tn below. Telex. 77 D. L. Osborn Use as is 4- 7 B. T. Check 722 3-2-77 ce38._Dunma..have .copea_._that are_ont_paat_.the_ point _.of_.
_ tangenoy. ..._ .. __ ' Std Repair
_newn*
723 3-2-77 n l "
l gQ. lge _gj3 ,, _
leb"to60N' ,, _
g'~i
"" # ##I Use as is 5-6-77 D. L. Osborn 724 3-3-77 [306 'i Aux Bldg gElevd9cy_ebars cut for Ma ke Up Pump Anchors more than alloyed _P by Dwg C-143 Use as is- 4-6-77 q G. Yeisley
, .4
LOG OF NONCO RMANCE REPORTS PROJECT NAME Midland JOB No. 7220 56 4
PAGE 2 3 4 6 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 725 3-3-77 C-208. Concrete cylinders stripped after 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> requirement Use as is 4-21-77 D. L. Osborn 726 3-3-77 C-208. Concrete cylinder curing tanks #2 and #8. temp.
fell below requirement Ise as is 4-29-77 B. T. Cheek 727 3-77 C-230 Cement 60 pounds below required tolerance No
- on Ticket #13795 for Pour
- A(F3T 5)g. Nmaabiu m 3-14-77 B. T. Cheek 728 3-3-77 G -2'.3.1.-.Nel a o_1LStu d di cJLephed_forlanger_.
installation, ine 7' west of 7.9 Use as is 4-11-77 C. Yeisicy 729 3-7-77 _ M - 12 3'C C. Aug[nid.g, 2- l 2" F.C .TCfB-DL SN 2N684. Transitiora ANAiL id1gred reducing overall valve length by 1/2" Use as it 5-31-77 W. M. Pardee 730 3 17 C-g31J.pngyets cu rint dropp_gd tobelow allowed temp.
~
for, over 12 hou ra,7pur. repair. Aux Bldg. El. 622: Use as is 4-29-77 B. T. Cheek 731 3-7-77 M- 106 A. Hanger 10-2TCB.-ly-H3 spring assembly sent from~ vendor incorrect size Reject
~
732 3-9-77 0 ;203 _Rnm _mgarmrsment_exceeaa 3's yard reauirement.
616.5 a Use as is 4-29-77 B. T. Cheek 733 3-9-77 Pour _A(Structufal f_ St cibeam damaged, Aux Bldg, Std. .
C El'e.304.M6L
- v. , C'~line 5.1&5.6 ' Repair 3-14-77 P. W. Ratter 734 3-9-77 _c:306,___Itobar cut _at_hanzeith1F0h3h-}I7 within a 10_ foot radioua ._out_of spec._.roquirements. Uso as is 4-11-77 C* Yeisley I 735 3-10-77 M 104/}C.-- icd.B-35-S603-6-1 has incorrect configur-5 tion aceoFUfiig to sl io6TINTg.' Use as is 6-15-77 R. IIalverson 736 3-11-77 E-2 2 A C, Efetal tag .not attached to Cable Roel.
_ Quality Verfication Doc. indicates tag to be #659 poe, J,_33_77 g,.W. Brown
, 737 3-15-77 _ Dwg.-- M-603,_H-60hu309.-J6_elnatroden una in lian of E308L.16: _
Use as is 4-29-77 A. L. Boulden 738 3-15-77 CJi _ Skew _ed beam mis-located. Aux Bldn 63486".
_5,_L@._JLllng Repair 739 3-16-77 fl-1dl._Op e #11 rebar cut, west face of 6.2 line wall, li'_Isy_. 64 4 ' 0" A u x Bldg Fn line Use as is 3-17-77 M. E. Foote 740 3-16-77 M,9 "E rebar cut prior to Engineering approval.
Aux Idg,.J.9117" _54.@_.C_jlbc Mac_as is h-27-77 _11. K. Siple 741 3-17-77 M-10ht ,_ coatings _on._apoola_e 2_of_an_indeterminata y ,, 33 g, 2aa'terial. 2nac-2--s634-6-3_ and.0Hnc-23-s634-=3-4 _h:L8:77 p __,J ,_pitts
~b El hliNte I s i doIumYn tion $ Doc. 8-31-77 R. S. Norrow 73 3-177 7- M-1296. four valves r7ccived with DC. not AC No Nmsau u u: 3-24-77
,_SolendEls . B. M.q Joice
!.h *1.
t
3 ( 1-LOG OF NONCONFORMANCE REPORTS I I ' 1 PROJECT NAME MidlNld JOD NO. 7220 PAGE s NO 2 3 4 6 5 y NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 763 h-13-77 Il-106.__Jendor_dwg._1-63h_h .1h_shows hanger to have 2 8 6' center-center _apan.__lc_tnal_ hanger _is 1'6" center-cente r Reject 76h 4-13-77 c-38. Beann_siclivered to thn_Jobsite with re-entra__n_t cornern cut _ pant _the_ point _of_ tangency _.Ek_6h1-D6.6h0-D2 Std. Repair 6-10-77 R. Valtnii De 765 h-13-77 c-38._ Beam _ delivered _to_the_.1obsite_vith re-entrant __ cornera_ cut _past_the_ point of tangency. Mk. 661-B6 Std. R epa, r i 6-30-77 R,_ Valentine 766 h-13-77 c meam_2.19 n9 hna a nhng_fabricatinn arenr. n 5/8" cut in the..uch at__the_ cope- Std. Rep. 767 4-14-77 C-231. C-4 embeds omitted. Aux Bldg. 645'+. 5 ,6 Er 7.4 @ Fk line - Repair 768 h-13-77 c_110._ _ font _B2L11ner_ plate;_ Contamination to zine n ewo rk nrimnr frnm_ Wooden cribhing nnd dripping _ water. 7-28-77 R* Valentine 769 h-14-77 c-110. cont #1 liner plate: embeeded particles in mist coat._zino_ primer _gppli_ed over sharp edre. Rew rk 770 4-13-77 C=110._ Cont _f2__ liner __ plate;_d_amage to several areas of_the_ liner _ plate _ coatings. _Eloy. 693'Oa-671'0" Rework 7-28-77 R. Valentine 771 4-14-77 _C-231. Void in concrete, U 1_J 1t 2_.J.f ain Steam Penetration,_ Az Zoo Repair 8-22-77 D. L. Osborn 772 h-15-77 !7-2.___Dm11 punctures _and_a_enta_made in tendon during_ the_cadwel dinc_o f_ reb ar._.__ Unit _ B2 El._723'9" Az 2$0 0 Rework 4-16-77 S. A. Gelnett 773 h-15-77 Dwga_c_1ho_A_c-20h.__ clear cover _varien,_ correct a n cre teJJticknes a_.cannot_b e_ac c omplis hed. Repair 774 4-18-77 C-230. Air entrainment at point of discharge was 6. 9% Tcles. 5V77 B. T. Cheek thereby exceeding O/'. limit. Pour C(703. 58)a. Use as is 5-12-77 B. T. Cheek 775 4-18-77 C-306. Four vertical rebar were cut contrary _ to the spec. which al lows only two. E'175T81 Aux. Bldg. Use as is 5-24-77 B. T. Cheek 775 4-18-77 C-305. Four N-S rebar were cut contrary to the spec. which allows only two. El. 5848 Aux. Blde. Use as is 6-6-77 B. T. Check 777 1-18-77 . C- 213.__ De a ms_Mk. ' F' R, 110 B3_have._re.- antrant corners that are cut past th e point of tangenet R epair 6-28-77 A. Lamach n n8 a nE8 are n nc mc I at ns 778 4-19-77 - - - Repair 7-22-77 _Gont._llLExterint_mlLElcy. 7038 gaa_na in A.Torres 779 4-21-77 C-306. Rebar cut u use 3 8 6" south F iine, @pon_ installation 7.4 line, Eley. of_hanne 584'7" rs. AuxBld ; as is 5-12-77 G. Yeisley 780 h-22-77 E-22.__ Cab 1 c_Re el_Ha.__005-9228_( 6_Q0V 2cond.) damaged during re-locqtion; Reject 8-4-77 G. W. Brown ~~781 4T25-~77 C - 230. 7A t r. e niFaTniii c niiitSTrii~o f,ula c e m e n t 6.2%~ Alotal 'of,8_cyfyds. In : Telex. 5-3-(7 B. m T. Cheek _ r Pour A(659)b' _Han_an in 6-18;-77 B. T. Cheek
. , , . ~ -
,I y LOG OF NONCONFORMANCE REPORTS
*1 1 g
PROJECT NAME
- Midlnmi JOB NO. ?99A PAGE $9 2 3 4 0 5 7
't-NCR NO. DATE DATE NCR NQNCONFORlpANCE DEscillPTION / REMARKS DISPO. CLOSED CLOSED BY 782 4-26-77 11-106. Mange r sk. 2-611-2-6. Base plates enhiinniki tn i nr orrect Ylimensi ons . Rework .
783 4-27-77 C-39. 20-f 5_ reb ar_delivo red _.to_the_j ob ail e_had Use as is falling _tenaile._ teat _repor.ts. nejent__ _7_5-77 ._L_T.__ cheek-
.0-833m_Shaf>A_pupports attached to the incorrect side
~
784 h-27-77 ' Tdex. 5 1 s 77 J. R. Siifer
- paralle'l t Use as is 5-25-77 off.tha~b J. R. Slifer
'-785 l-29-77 Dwg, c-(('[2,1Ych,6 embedded-thojo" side. top miit b~ar3- c~Qt
~3dFliig~-~FEI6'~iitlon c of' cinhedd' e d draln71ne. 8;-9-77 Std. Depair B T Cheek MT-P-ln 2,_ Mag _ Particle machine out of Telex.~~6-f 0-77 W. M. Pardee 786 r-2~77 qallhration. -
Use as is 6-23-77 W. M. Pardee 787 5-2-77 C-152 n s : Cle.ar Cover or rebar. Doorway @6.6 l i n e...,._ _ ; Use as is 5-13-77 B. T. Cheek 788 5-3-77 _c_-2.30. Air __entrainmdnt__ini concrete for Pour SWI(632)b'
@_.I.9%_at_ point _.of_ placement, (Jse as is 6-29-77 D. L. Osborn Ticket #15h51 789 5-3-77 _c__230._ Air _entrainm9nt in conorote for Pour Y(61h)b Pelex. b-2-7 7 B. T. Cheek Lt. 0%_&_2.5% _at_ point _9 t_plac emont , Use as is 6-6-77 n. T. Check 790 5-4-77 .DwM-Si ll
_ineof reg _tly_ ins talled . 11" GRS_stilh-fups__have been Telex. 5 77 D. c. Thompson 6-1-77 D. C. Thompson _Use_gs is 791 5-6-77 C-2. Tenc]on sheathing _insta_1_lailon locatLondit_12,__ 5-1 0-77 D. L. osbom Elev. 7341,_ Use as is Pelex. 5-27-77 B. T. cheek 792 5-6-77 Dwg. C- 147. Concrete.placed over beams w/o shear connectors bein Telex. 5-10-77 R. K. Siple , c-3U5 & cT306.g_ installed,
~
Use as is 5-26-77 B. T. Cheek * - 793 ~5-6-77 ~ EUiidled rebar cut w/o FE y *
- 3, i8 w 1- 2-n B.T. Cheek j a_pp_roval and cut too closely witTiln same race. 7-5-77 8. T. Cheek l
_ M_326..__Duc._1-634_3-12. ; 794 _5-11-77 Impr tise as is 6-7-77 P. W. Ratter,, , c!304._ ope r weldintor_p_ late to beam, Aux. nrdh. E1. 652~'E" " ~ ~ 795 5-12-77 A re o.tnka.Mnwn ,irito. beam __rlJlnge . $ pin. 5 - 2" L O ^"d"'8 " 796 5-13-77 C-230.- _Concre telischarge_at_ point _of_ placement._had_a_ Tdex. 541-77 B. T. Cheek hicher tivin_ allowable _ air. content.___ Pour _cc(2hh 25)a'_ Use as is 6-14-77 n. T. Cheek 797 5-13-77 Dvs.Jh20h _ Yortical_rebar_placed_such +h"t cover Repair 8-22-77 M. Foote requirement..wi1Lbo_cxceeded.-.- JLux._ Bldg.-El.-_61h ' 798 5-16-77 Duc._c=141._ Robar_plac_ed_incorrec11y_in_f9undation Re pads _ clear cover _ bel.Qw.Jninimm reqbab_.Ayrt_El.,_,.63h'_6a une_ __6-S-rl__M. as_1a_ pair Foote 799 5-17-77 M-9E. Sevoral a.reas on ti le_ Polar Crane are rusted Use as is 6-3-77 R. Valentine: 1 as a requit'of fie'ld welding,Fhapdling, and weathering . ' 800 - 5-18-77 C-22]3.11~ bolts containing eor 11E one washer in- 7-5-77 D.L.Osborn stead ofareq. two. Aux. ETda ~63rrr6" Framing pepair ) i
- r- .;r i
/m e
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LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midl'a nd JOB NO. 7220 PAGE NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 820 6-3-77 M-1.13. B & W QA Data packar;e has not been rec 8d.for Atlas Lctiown Coolers lE-57A & B 821 6-3 'i7 C-208,_Jjeld cylinders initial curing temperature out oTspecifieTTiiiiifs. Use as is 7-20-77 B. T. Cheek 822 6-6-77 7. Welder qualified to ASME Sec IX welding to an _M S_ Procedure Use as is 8-1-77 A. L. Boulden 823 6-7-77 M - 3 2 6. IIangers with greater than 20% of plate greatei Use aS is uhan 1/16" from wall, 2 -611-3-33, 1-616-9-6, 2-617-9-4 Rework 824 6-7-77 C _23L_W_atenatop_ embed completely, DWG partially _cmhejded C-275, 28'0 g1ilg4tproperl r 3 Repair 825 6-8-77 3_231aring not_ applied _to_the vest fann of thn service _ Water _ Retaining _vall - WHf6 , Use as is 8-2-77 A. Lamach 826 6-10-77 C-2. Tendon sheathing placed circumferentiatl - tb lhe rt, of NntErliinf W shbwn on-dwgnout Uf ysper P Use as is 8-1-77 827 6-13-77 JNE. C-2P8,__ Grade A160_ 0 bolt d_oes not have a washer Use As Is 6-20-77Te B. T. Cheek
..under._the_ hcad, 6-21-77 B. T. Cheek 828 6-14-77 Dwg. C-281 Due to misloci ted rebar, electrical -
penetrations cannot be installed. Aux. BTdg. El. 624' a Pair 8-25-77 11. Foote iw. Pipe spooT'IGCB;1'3 sGT2- 13 not truly 829 6-14-77 cTNrtirar as calreTf6r- iii Bpec. 201 R ej.ect 6-20-77 F. Mahala 830 6-15-77 Erla,6II,3"_GHS_denlagrd by d rilline. in R B#2 Slab @ 5938 2BA049 Std. Repair 6-29-77 D. M. Colne 831 6-16-77 M _10_4.A._fi-321D and Oua_ lit _ iot received for two spools. y verification Documents Rework-Doc. 7-28-77 J. W. Miller 832 6-17-77 C-230.__ lveraga tempgratura_for_concrain in Pour Telex. 6-Z/-// U. 1. Check c(_73h.0&)a'_below_7a_. LIse as is 7-15-77 D. L. Osborn 833 6-17 77_- Dwg. C-226 Grade A490 bolt does not have a washer i do( . I I' M. u. Fe t t eu er under the head. Use as is 7-28-77 B. T. Cheek 6-17-77 M - 104 A C. spo'6I receive i hEs different number 834 than vendor skelchTby the same shop order number Reject 635 6-21-77 Dwg. C _198[ Anchor bolt holes for Centrifugal _
._ Water Chillers moved during conc, pour Aux.646 8 836 6-21-77 11 10h.__ Weld _ repair _on_ Spool 0lIBC-1503619-h-11 not
~~6~2T ? i- AUfd6E.'GT321ID 'a nir hT@liEabre OQYilityve rfirJttun 837 --
Documentation not rec'd. Shop iirilers E-ME-o06 274. Reject 6-30-77 J. R. Slifer 838 ^ T 21!77~--- 'C-- 270-~~ Air eiitratnment'dt point orpluremant-tuu " tow (2~6;%)"--~~YT620)a. Use as le 'N 8-2 @ L t gg_
( v/
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LOG OF NONCONFORMANCE REPORTS PROJECT NAME MIDI""d JOB NO. PAGE 2 3 4 6 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 8 31) 6-21-77 C- 2TO. Air entrainment of concrete at point of placement too low (2. 8%) Pour SWR (636. 5)b' Use as is 8-2-77 A. Lamach 840 6-24-77 C-231. Demineralizer tanks grouted asJon-0 _instenjlof '08 Atix. Bldg. El. 646' 841 6-24-77 E-42. PVC conduits 2E
~d~ rilling, ATiic~~Blag, 584p.001 & cl BC008 damaned by ~
. Drilling _ permit #640 Repair 7-13-77 S. Kirker 54Z b-ZI-Il M - l U b A C,. . Dwg. Z - b l ~(- I I - Q. ffaterial in hanger s'addie not traceable t9 the MTIt. Reject 843 6-27-77 _n-a,__circumrerential location of vertical fihCILthittli_Rtit of .+1f" tolerance.
~
Use as is 8-1-77 B. T. Cheek 844 6-27-77 E-205. Insulator pad on switchgear bus is broken
, Rework 845 6-27-77 C 03T.7)c Twjttic_hets with hich air content, pour number
' Use As Is 8-11-77 B. T. Cheek 6-26 77- +Cq.30 846 .1OlAC. Review of radi9 graphic ffTm records and IJoc.
~QC Records reveal miss,ing radiographic films. R ewo rk 7-28-77 J. W. Miller 847 6-29-77 G-l l l . Deep imperfection welde[1 prior to dye penetrant examsiihtion Uiiit~f27!6irrlilite ~Az 315u El. 638' Rework 7-13-77 A. L. Boulden 848 6-30-77 C;Ill, Deep imperfddtfon we7Ufd prior to- Hye penetrant WaMfMtidn. Un~it #2Tlihir pl~a'teTAY 131 0 ti. 6/0: Rew rk 7-13-77 A. L. Boulden 849 6-30-77 C-230. Pour C(744.25)a', 17 yds of concrete placed witThl'gh g air content Use as is 8-25-77 D. L. Osborn 850 7-1-77 C-38. Documentatio,_
not received for ASTM A-490 bolts and nuts.
~~ Rework-Doc. 8-9-77 R. S. Morrow 851 7-1-77 C 230. Pour CC(634.2_)a', 6 cu yds concrete placed witb
,high slump test results. use as is Telex. g_
7-15-77 D. L. Osborn 852 7-1-77 M-204 Valve installed backwards, M-604. Sht 15
-@ FW 2g 3ework 7-27-77 F. Mahala 853 c 7-5-77 6 p iglgagtclieft_while_ installing _ hanger , Aux _Illi g use as is 8-18-77 B. T. Check 8 54 7-5-77 TM4.' yuaTITyTirrt. Documentation Package not rec'd
^
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tor 4. gallons. of Gacot5 il51er SEaliiit F6'4 Reject 7-19-77 J, R, Slifer 855 7 7/ . M-104A' Radiographic Repo r ts not received for Reject _s_cycral_p ipe_ spool s . occ: 856 7-7-77 M-204.,_Minimuin_ wall _ thickness not achievedJ-612. Sht lj FW#13 & 14. Unit #1 Dome Piping. Rework 857 7-7-77 A-41glitorage temperature,ol katerials cannot be g Telex. 7-U-7 / U. Is Cheek
,_ycylfic_d__
- Use as is. 8-1-77 B. T. Cheek
.p
a (~ {( ;) g .. ( n
-{h, ':*
LOG OF NONCONFORM..ANCE 11'; PORTS: 3 . 3 .
,,.!c[c, g' . . .-
PROJECT NAME Midland 1 1 .
- 7220 s 63, JOB NO., PAGE 2 3 4 5 7 NCR NO. DATE ' .. DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. [ CLOSED CLOSED BY 858 7-8-77 C2305. 3/4' expansion anchor bo7ts norrnYtalWd
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To~the minimum- depth. Aux. Isidg. t.iev. 64g: Use as is ,8-17-77 G. W. Brown 859 7-8-77 ff IO4A. Yard piping d6ernot have-CertMied-MTRs1 " Reject t. WCoTe CompTiance Reports 8-23-77 860 7-8-77 W-104A. Iwo ditterenrdorumentattert p~ackageMar thh DocrRework. R. S. Morrow same spool piec~e Oi!8C 1;S618-1-3 D[; work' 861 7-8-77 li_lOhA. Pipe _ Spool 601A-h8 cannot be fit-up at veld 862 7 77~~~~ b his s S cie the' allowable limit - _ Tor maximum variation of %,ecific . surface. ' 863 7-12-77 p. - Renar n installed on the a nand s we. of the opening on the NW 2ndary shield wing wall cont # Use as is 8-17-77 P. Vanderveer 864 7-13-77 M-106AC. Two hanger assemblies have the same mark
' number. Mark no.12-2ilBC T47-ll . > Rework .i, .7-20-77 R. Halverson 865 7-19-77 M-326. Holes drilled into hanger base plate for the
. Application of grout, contrary to RDi No. 217 866 7-20-77 L 231; Cnnnrete_cnyar out of specified liinits for Telex 8-2-7' P Vanderveer
-Feedwator Tnolatinn Valyn . Chamber _ Roof; Rnntheast_pli Use as is.
867 7-20-77 C-231 t'nnere_te_ cover _out of_specified limi ts_for .
! Telex 8-2 "7 P Vanderveer FeeEwater Isolation Valve Chamber Roof. Southwest Wall Use as is 868 7-21-77 li.20h. m un-5 innued or NDR PCrformed _ on_A. base _' metal Use As Is ~
. repair madn in a sini d and prep _ *
~*'
869 7-21-77 Dwg._A t 13roken _ver t i c al _ reb ar_in _h 16c k.'.wal l_ (64 . i. _____ _ ____ _rchar)_Any_ nidg._Elcym$99' 6 9_A_.'F' Repair'
</
870 7-21-77 Dwg A-$2. B roken. 85_.yertic al_ reb ar_in_. block._ wall. ,0 Aur_ nlag. . R1nv _639'6a 7J A 'n' loncortformance,9-7-77 M. Foote 871 7-21-77 C-2.3Q __ Slum No- .y CC(634.2)a', p_high_for_six_y.ards_.of_ 2ndary shield wall. cnncIcte.,_pon ' 7-26-77 D. L. Osborn
' Nhnconformarlce-872 7-26-77 %215.__No_c-321_D_or_quali_ty_Verfieatinn Doc._Pkg. Doc..
ree.id_for h-96a cs_Ln Elbows. Rework S-7'/7 J. R. S1ifer 873 7-26-77 C:67.___Ho_G_321-D_or_ Quality _ Verification DocI._Pkg. far_lDoa_circumferenca da Y 3a_.Polyurethana_ join + ml n, DifewoJti - M )0-0-77 3* U
- 8III*#
874 7-26-77 Dwg E-535 conc b7ock waTi doRe7 instalTitiUn. Electrical Aux. uTdg- st~ ruck El 7and damaned Std**' @ during84'0* i 875 7-27-77 Repair _NCR_B35 - Equipment _ hole a_for_HVAC_c quipmen t_wdre ' 4and ground. Eng. concurrence not obtained for work done. * - 876 7-27-77 0-38..__Two_.WF_beama_haYo_ greater _ than _i/16't imperfec_ tic ns -* _or_ surface depressions as allowed by AShi A-6 : Repa, iry'O ,. , 9,1-77 P. W. Ratter w..__. ./ , J
i
\ ] ' ..j e LOG OF NONCON' F'ORMANCE REPORTS
[ 1 1 PROJECT NAME Midland a JOB NO. 722n PAGE 6h 2 3 4 6 5 . 7 NCR NO. DATE DATE NCH NOhcONFORMANCE DEsCHIPTION / REMARKS DISPO. CLOSED CLOSED BY 877 7-27-77 li-106Ac._ Hanger roa not_ cut _to_1cuth and hanger sketch No Honcon. _did_not incorp_ ora _te Becli tel comments. 878 7-27-77 E O n- G=323rD_and_ Quality _ Verification._ Doc. nvn Rework-Loc
. incorrectly _.identi f'i aa na_ Hon =Q.for nienuit_ breakers _
879 7-27-77 DemC-h39._Nel son _S tud_ at tached_to_ plate _ sheared _off_when_atruck_witita_ hammer- Rework 880 7-28-77 B. T2.he e k om_c-32LJ/0_tles with h 86" inila_Warf_D aced l around l'elec 8-11277-1.11g-25h_ tendon _.trumpe.ta_inatead_of' 4'1"_talladlont_B2. .tJ s e A s Is 8-22-77 D. L. Osborn i fer hj um lbh-1b 3b 882 7-29-77 Nf-204. Weld 24 on M-616 Sht 10 welded as Non-O list _ weld. 883 8,-1-77 E_-(72T3215'230. C Six yards of concrete with high slump, pour Telex. 8-3-17 D. L. Osborn Use as is 8-22-77 D. L. Osborn 884 8 .1 J 7 C-23A concrete in Pou'r C('723 92)b"had below minimum 5T10wable cement weight and flyasli weiiht. Use As Is Telex.8-11-7 7 B.T. Cheek 8~85 '- B I- '
~-
lir104AT TwTdiffsrenrd6c. paitliages and spools exist 22-77 D. L. Osborn Tvitli~fhe same spo6TiiUihber. 2HCCr4T 5604-14-z. 886 81 ~ ~ l I'lli4A. ~ Two-~difTerent doc. packages and spools exisf- yo
'57tFthe same spo61 number. ~0lmCTI 56T8 1-1.
Manconformarce_8.8-77 1 W. Miller 887 8-3-77 L305._150 nn ntuda vere _noLmarked_with_the mn'nu- Reject facturern Tn_o r tha ni n na_of__materi ni - 8-11-77 D..A. Delaney 888 6-!-77 4 1%132AC._ lictor _operatora_do_not_have terminal _atri _as_ P
--~8119 '876 77 N-6[. "TaNOgra^pYs"-EobailYd'fe for' CCW Surge Ianks, Joe Reworl<
'RhihTasEe Gis surge T5Hk' RlalasFUaTDecay Ianks.
F8T77
~
890 iMF123C. .Rs'dio~gFa1 5 hs not avaiT5EF6n the jobsfte for 10 valves. Doc Rework ' 87 1 8-8-77 W146. Radiographs for 4 Centrifugal Water Chillers not av5ifalile at tlie jobsite. Doc Rewor k 892 ~8Z8 77 TG12~5A. Radiographs are not available at the jobsite Doc Reworl< f__or one val ve. 893 8-8-77 hi- 104 A . Yard pi EI_ng spool 601- A I1, documents and pipe have different heat code nurnbers T8-77
-~B~94 C-230.
'Temperatufe ave]r_aife too nigh. Concrete iTaceTliFC5TitTWPourback Telex 8 7 use as is t(734.09Th' 895 '_~ 8-8-77 M;21W.- ETeEtric cable 4came in~dintact with a pipe spoo 3-26-77 y, Cheek fiurning a 'lidle thidirgh- the vend 6F shop werd. Rework
~
.. C - *
,1,,y?pt.,.. .... ,p (p)
..9'
, . $ /. *
- i; LO'G QF NONCONFORMANCE HEPORTS
( ) (7 (i; , , s' PROJECT NA k , :Nidland ,g g g g, ' M
.r . . - PAGE
,, *';f' ii'.
[I.' .. l 2 3 6 5 7
. ' 4.!I DATE NCR NCR NO. DATE . ' 'q, " b ' 'NONCONFORMANCE. DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY G 27~~iWeTU-~tWickness.of pa;fcFon Main steam Penetration TWX 89 7-/7 I 896 8-9-77 ~E5DWEhly. quali f4ed ito ! .31~3" L Cont. #2 El. 707 Use as is A. L. Boulden 897 8-11-77 04A. 24" _p'ipe OD put of dirpensional tolerances, 898 8-11-77 Gt.L3:1.t.3Lf!L.GE 2 08, Rejjljtcedapat bars not installed at 9
6 Elev. 584: .ewor F. M sovic R9dtLagli'3.111[L[y ai .).4' we4ofL 4,i placement 899 8-11-77 C-230p.,vAf too, Q Q d P3ya enghp@nlen'tpat,polpf ~M% f p C-230. rPozzolanic Ac,tivit9.Inder.) of Portland Cement 900 8-12-77 _be10Ekof20ntr.qh.LElydbilow_15% mal. var. of SS 901 8-12-77 nta n,s n g .KCB-25-S611-1-4
~
, p g, g 902 8-15-77 C-230L Air entrai.nment.'of concrete too hi
~GHh a.bacEUp, test,of 6 3%) 7 0Gi-'CCT76458Ta" gh (6.6%
903 8-16-77 _1.13dsu'cfaceiof_hl0'dhwall$1s not saturated with ' ata tar, aflenfinishingioperatjp_ns: Use as is 904 8-16-77 Ma9221.Ea'rthquakenRestraint,si.hilvel.no 'MTR's and. A490_ bo l .ts a u s e to s e c.u re _therh ayy_na_ha rdcRd__1gs he rs . 905 8-16-77 E-121L heavy sca etdown._Coalerflin.s.tgrage._have ing i ..: rust and
~1F30bT." Al Toy,: Yti'id's d6To~t'liiF6t- MrYin9 requiremTiits ,
906 8-16 ggg.no"tTiBe dr; coinpijetei manu. symbol missing. 907 8-17-77 Ce208MP_SLS.trent J th.Iveragestaf' Concrete' Cylinders _ falls bc.loCSbecifnition _ Requirements. 908 8-17-77 AWRefR@andel.ivered to: the jobsite, no QC Rec!dptilngpect; ion', - on. '% 909 8-17-77 FIP Rece-IJ14a,'$gbar j ptJns.p.ec_tjon delivered toi.tgjobsite, no OC a no _Qua_litlyerification Doc. 910 8-17-77 _ _ _ _ _ _ . _ _ _ _ _ _ . _ _ . . _ . _ - Afgsli.L .417/,C-49hP,ipe
.diyg.-l.C-417.1.:no t. called 3 fot'peReat2.1[d.ddgn C-493..__mbeds_not_. ins tal. led _per. '
h, t use as is # 1'* hk. S .$ f, 912 8-23-77 & N 2E C-;104sg }9E3-1.jeav.ing $ Wanm M indeterminate _appf0Valts.tatus_ S_J. C M Q.1 913 8-23-77G_-{%0_p!;TR "7o$ E.FS{d f},Ly.chor bolts. F-21241. Doc-Rework 8-24-77 J. R. Sli fer. 914 ,. 8-23-77 -Bj repiyed with rn ,ed end flanges / webs , i LL .!- J [ i? j,P- l
,q LOG OF NONCONFORMANCE REPORTS dl""d 1 7220 s 66 PROJECT NAME am 2 3 4 5 6 7
NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CtOSED CLOSED BY 915 8-23-77 hi= 12 3 A . Motor op_erator for' Item 5.3 mounted perpendicu.lar to pipe run. 916 8-23-77 .M-305. SS studs are not marked with the Manufacturers 10 or the_ clad _of ma d enal, Reject
~0"9 E-169._P_rcheatdemp_erature_af 2000 F. was not 917 8-25-77 _ main'tained_.on_a._roalpass_(DM61)._ _26" yard p_iping.
918 8-25-77 &l0.44 _.l.ocation_of_.I$em 5 on_ spool 211CC-43-S604-14-1 No
._ varies frontdwg.__to_the_ac.tualspaaldell_vered. Nonconforma ice 8-29-77 H. D. Fos ter 919 8-25-77 Ji-305. Stainless _ Steel StudLare_iniss.in Reject manufacturer's ID and class of material.n_the 920 8-25-77 11-305. Stair 11ess._S_ teel Studs _Are missing the Reject manufaaturerh__.ID_and c. lass _oLmaterial.
921 8 77 C-230. I cy of grout placed in Pour C(606. 8)a' was m_ 2_pounda_hclow_minimuntallownhle flys.sh weinht. 922 . _ .8-26-77 C -2 3 ) . Concrete in Emerg. Discharge Structure not watpr cured - crupliEd~atono lialikTin7n'; place 923 8-29-77 J4-10ho, 31;_pipo_apoola_hnyn_op.dg data plates with the
-manufa c turorl a_nama_ par tially_or_to tally __il_l egible 924 8-29-77 C-231. R eba r cut _vf i thout prior,, approval, Unit #2 N8NO"C#iangesl o$spoolrhave rairediaces. insi.eod 925 8-29-77 of flutM0:0HBC 20;SG18v14 , 30iOHBC 16=S61B=1-5 926 8-29-77 F-22622, 5 pieces of channel ~re7d on the jobsite Doc.-
without heat traceable markings. Rework 927 8-29-77 Doc.- IS Z Z 5 M 'hea t t ra c e'a blo'm a r k_i ng s ,'50 plc. cog.of ang]oRework without ' yp_p'd on the jobsite 928 8-30-77 C.-508. Radiograghs a not received for Personnel Airlock Doc.- _ Rework 929 8-31-77 M-204._EW#-12.on_Dwg_ht.163,_J6" Se rvice Water _ _ . . . . _ - - . . . _ ._ _..._. _____ l'ininguHot bonding without, Engl3eering approval. _ Rework 9-8-77 J. C. Iluron 930 8-31-77 Cz208,Cylindersitored .10. gpting_.tg_nks fell be. low 19]mg.ra__tu_ rLteguiremcnjs 3 - 931 9-1-77 M- 30L_St a i ID nl eor s sclass
.St ecLSt u da_re c e i ufacturers at material,'v.ed without man-F-19157.
932 9-1-77 .g3 otgp7.54.!12)al 7_.cy conercte_placed_with 933 8-29-77 F-167Q1.+ FDwgmC-410. 1 outEof 7 embeds for pump neject
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, Contrary to_the-above, thoro-are_two difforent documentation. packages for_the-sanke spool-numberI 2flCC:41:S604=14;Z -(MR=62=153X) anil 211.CC:u11=S60t=-IvigM13-62-157X). _ _ _ . _ _ _ .
I, .llgply Engin egring_uioposition.
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nr.c_Unigtv:ly_ identified _by ille Grinnell_recialer nwnber,.J_1c14_Encine.crjng_recoimnendo_.thlo_Ltem_bc_dlavos t- . ttgned "une na is". .- 8
.2 ) ProJc.c.t_Enatnesrinc__tstrevios Drawinn 1220-H-60!s, Sh.16., 1 Rev. 2 to .nhow correc) De Mc_hhII_IIn&cro. ~
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Md[erial_ Rcquisit_on 7220-M-104 A,__Rev. 5, Note 2_s,tates "The spool numbering system shall be based ori tiie Bechtel line numbereIiThe Seller may__also include his standard if he so desires. Spool numbers _ shall be assigned accordinglto the following_ system: C '. . - U1n.e_Sige)___, F Z i1/2 - 2,II C B, . X X X - S X X X - X v 0
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[ Spnsificatign 121Q-M-REJpy,__7. Par'anraph 8.8 states in part. "The Seller shall complete the _ 14mnsArig_dragi:1g u_,._ bL'La signinn spodl piece identification numbers. . . "
.:. n~ . . , TW .
Contrary to the above, two rilpe spools cannot be uniquely identified using the Bechtel spool piece
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A.- ideritl' fica ti.on ' numb e r. ' .
'.. 1) Two p]pe'epools (Grint!$11 Ileglater No's. 'MR-62-153X and MR-62-157X) have the same spool number
(2IIC C-41 -S604 2).12
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," ,;2) "Idomc[ric Drawing _722'OLM-604, Sht. 14, .Rev. 2/F1 identifies one spool (Grinnell Register No.
. . ~ M R_- 62, 15,3 XJ a s 2IIC C -l41 -S 604 1 and the other spool (Grinnell Register No Mit-62-157X) as 13 ' .' 211CC-41 -S604- 14-3. ! .
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P 6 .c . . : Iloid .. - - .for Engineering Disposition.
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~.J NONCONFORMANCE REPORT
- 1. . Project Name Juta No. 19. 20.
Midland - - 7220 No. ggg Page _I s,f 2 2 unido 3. orewing/ea,t No. ' 4. 1, -2 & Commom See Block 16
- i. -
stem pesc igiion4 Water s. siem tocationP6Teyvi115 t {ujg8bwas;te_U
, s .ogonent ecay_* Googny8 N s8 8 e Aux Ekh Elev 614'
- 6. P.O. or Spec No. 7. Serial No. it. Replacement Part
,,, 9. Source I10. Contractor / Supplier
-7220-M-64 R evs 4 ,5 See Block S .El3 uEv
- 11. inspection Criteria N O. Supplier Richmond Engineering Co. , Richmond, VA
~
IR NO N/A s z. Asut AuTHOH82EO s a. sxETcw ATTAcnEO 14. Discovered During 15 Equip Furnished Dy OOwo '# spec NO.N-M Drw 3h4 ' '" Om DoTHER @o
- 16. Nonconforming Condition: dv"Es" " ~ dNO Oa_E_c:o#CONsT O TEs1 Oco ENT GcNo. Or.'O
- 24. Dispoution Concurrence Specification 7220-M-64. Revs. 3 and 4. Paragraph 7.3 states REWORK H EJE CT HEPA8H USE AS Is in part: "The documentation requirements have been summa 17 :ed on form G-321-D. ."n __
Column 8 for Document Category number 20 on the forms G-321-D for the followirg6 my listed tanks indicates radiographs are required and have been made. Pn7 CT NE, O ENGINEER F-/0 77 DATE PHOJECT Contrary to the above, radiographs for the following listed tanks are not M GI H DATE
'avaflible at' the jobsite.
-(-/o 77 (continued on page 2) "Y, ; '*""N^// 7 7 A u r dOH 0 2 EO INsPECd O R OATE
- 17. [ r ed Date Date Yg/$& If Valida 25. Disposition Results
/u /
/ p $"$ "?'? ' W hf(jt d Dy.} 'y f "h7 Y J( Rout'ing / ' TO FIELO ENGINEERING Q TO OTHENS (SPECIFYl'
- 22. Field Engineering oisposition On -'O ENo NEEa.No uEComuENDEO o.sPos.T ON TO pao,EcT ENo.NEEniNO
\\
u 3 1__E 0" L. . I Ry>cuw-40.6T kutEpN1300 TG,._ pPiIhlk1___RAnicGRhME MdiLikSSecuCGE.D_DCLLLMGb3TlGdC 4 8N6/'M b.)/'l[ d AM f'-f 0-Y)
- 23. Project Engineering Disposition s .
- 26. oC Acceptance QC ENGtHCER DATE i
- AUTHORIZEO GHSPECTOR 04TE
.f
NONCONFORMA lEPORT (CONT D) s. e . calor 1 se. ac a a o.. - (Bl+ ck 16 c"ntinu;:d)____ _ PO Item Equipment No. Serial No. National Board No. 1 IT-73A N-2204.10 73573 1 .3 ' :i t i " 1T-73B N-2204.20 73574 1 'l 2 T-73 A N-2204.30 73575
* ~1 1 2T-73B N-2204.40 73576 4 OT-98 N-2204.90 72828 5 !
OT-99A N-2205.50 72711 5 OT-99B N-2205.60 72712 5 t ' OT-99C N-2205.70 72713 5 OT-99 D N-2205.80 72714 5 OT-99E N-2205.90 72715 5 OT-99F N-2206 72829 In addition, the form G-321-D for Radwaste Gas Decay Tank OT-99A identifies the tank as having National Board No. of 72771. Both the Code Data Form (N-1 A) and Tank nameplate identify the National Board No. as 72711 O Est //4.165, 4.175, 4.093, and 4.094 11 QC Hold Tags applied. esese a , white copy - orisin. .,
- ":'c'.c; : : l"*'"~
Goksenrod Copy - OC
.[
. N:l':
Y . . ; ,, *t y+g .. . 7 (3) (,,- )
,, NONCONFORMANCE REPORT
- 1. Project Name Job No. 19.
; Midla'nd l' ' 9 7220 No.890 20.
P,,e _ l._oi 2
- 2. Unit (s) "tt .
, 3. M.EMg/Part No. Rev 4. Item Descriptiosi 5.
~~~
Item t.'oc'EtiN
~ ~~~
1; 2 crf Commt n See Block 16 ---- 10 Valves See Block 16
- 6. P.o. M KM 7. Serial No. 8. Heptacement Part
- 9. Source 10. Mbr/Supolier 7pp-y CC See Block 1 (N N/A ogy *, " , " Sopplier Anchor Darling, Hayward, CA
- 11. . Inspection Criteria- -
N/A asut auTNoaszco IR NO. i s. i s. SKETCH ATTacNto 14. Discovered outing 15. Equip Furnished By O dwG gfs,de ' DOTHEn NO. M-123C Rev 2& 3 S"*" c'y"E S CY S QNO "O"N O hR_EC'G_( fCONsT O TcsDCuENr DENG Or'n
- 16. Noewonforming Condition:
- 24. Dissmsition Concurrence
~
HEWOHK 3 EJECT H L P Ails USE AS BS in part; " Engineering and Quality Verification Document Requirement (Form G-321- Ogg _ Appendix 3, is a dual purpose form. It summarizes the documents required by the [ pag. oa E d J1 procuring documents, schedules their submittal, and is used by the Seller as a
,, EC s r.ELo ENG Nun /
enOJECTy s N E E p, "DATE cover sheet for the quality verification docum< nts transmitted to the Buyer prior , 7 pgg g .j g to or at the time of shipment of the valves from the supplier's plant. " " " 4 ' "'""@# ff (continued on page 2) ^" "'
'"*"N " ^"
M ted g* Date - Date 25. Disposition Results 17.Y? 2}f Houting
~
Ar r s* A '8 ? ? . k* WA'
'l18.- ValidaYted hA khu. D K 7 ~7 TO FIELD EN GINEERING h TO 'OTit EHS ($PEC4 FYl
- 22. isld Engineering Disposition OFIE LD ENG3NEERt NG H ECOMM ENDED DISPOSITBON TO PROJEC T E NGIN EEHING
$- y . . .
m__I $_L."v . SCEllEEhllhh15_.h,ldNEddOS ID_ QMalhJ._AlkIliGGElhP11'i_hRlt assecune> nmuwmoeo tGCSc%-., sA4,,
, h l Q . q *]
- 23. Project Engineering Disposition
-d . m-
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- 26. oC Acceptance
! , -', r *, y , """""'""'" ^*"
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- j. ',
DATE r e'es ,g , .; .'4 AUTHO RIZED INSPECTOn
, i : .
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. i s - NONCONFORMAL .EPORT (CONT *D) i pm 2_ .,_ 2_ , , ,, c ., ,,o t
(Bloc7.;16 crntinusd) .__ 1 ~ _Go13udm .8 for ~ Document Category _20 on the forms G-321-D for the following listed valves indicates radiograph. s_are. r.-.e.qu. .i.r_ ed a_n_d have been made.
, Contrary to the above, radiographs for the following listed valves are not available at the jobsite.__ _
_P_QJtem valve s_e. rial No. Location
' 8.2 6- E_C B - C K- L 5346-02-1-3 Whse #2 8.2 6-ECB-CK-L 5346-02-1-8 Aux Bldg, Elev. 600' 21.1. . .
2.1/2-C C B-GT-L 5346-14-1-2 Whse #1 21_.1 2_1/2_C C B_-G T- L 5346-14-1-3 Whse #1 21.1 2 1/2-CC B-GT-L -5346-14-1-4 Whse #2 21.1 2 1/2- C C B-GT- L 5346-14-1-5 Aux Bldg, Elev. 599' 21.1 2 1/2- CC B-GT-L 5346-14-1-6 Whse #1 21.1 2 If2-CCB-GT-L 5346-14-1-7 Aux Bldg Elev. 599' i 21.1 2 1/_2- C C B-G T- L 5346-14-1-8 Aux Bldg, Elev. 5998 21.1 ?,_1/2 -QQB-QT- L 5346-14-1-9 Aux Bldg, Elev. 5998 f i js 4 , . . .-4 Ja 4
! O List #4.0410 and indeterminate, 1
t QC Hold Tags applied.
.t.., . , . ,
, ) I.
; e, i' r
.o a () % e' e
,, 1 P
e %
=a-White Copy - Orfeinster
-, , ,. . <- Cenery Copy - Field Estoineer Pink Copy - PQAE Goldenrod Copy - OC l:
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ii.
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$ 3 !' '
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- NONCONFORMANCE REPORY
- 3. Project Name Job No.
19. 20-2
_ Midinhd ' -
. 7220 No. b91 1 Page _ _ _of
- 2. Unit (s) 1 ..i 3. NPart No. Rev 4. Item Description
-l & 2 7 - ~5. Item Location See Block 16l. 4 Centrift. cal Water Chillers Aux Bldg Elev. 6468
- 6. DGQDOUGifJD6;o. 7. Serial No. 8. Replacement Part
,g, 9. Source 10. Contractor / Supplier Syracuse, A R7220-M-146 Rev3 See Block.1 sin.N/A nEv n o. Supplier Carrier Air Conditioning Co. , NY
- 11. Inspection Criteria , , M. ' N/A i s. Asuc AuvnonizED e 3. suaTen ATTAcHEo 14. Dsscovered During 15. Equip Furnished Uy Oodo" Msece' 'DoTuEn r.o. '- M 146 n nv. 3 gY E." S"""O"a o" Om Se DaEc:a dcoasy O TEsi Oc'iEnv dcaa Or'n is. m iconforming condition:
g g g 3 3g g 24. oisposition concurrence i ~ REWORK
" Distribution of the required documentation shall be in accordance with Form um REJECT rIFPAIR USE AS es' G- 3 21 - D. " Column 8 lod Document Category Number 20 on the forms G-321-D k _J>rtz:rt - h-[6 ~)7 for the following listed wate.r chillers indicates radiographs are required and PROJ CT F8 ELD ENGlHEEn DATE have been made. rIOJE T NGIN ft DATE
; . , s s_g f.jp . 77
~ ' Conirii y lo~tlie above, radiographs for the following listed water chillers are not "i' g"'""f .^Jb yy availabic at the jobsite.
17; FI 4 fe DV pg Date * .
, (continued on page 2)
- s. Validated Dy, Date
^"'" "
'"f'
- 25. Disposition Results 217 Routing
# /h/s hhU ( H- 'h "LJ him "$~hl?
/ %To/aEto EnGsNEERirtQ Q Td 'OTHENS (sPECIFYl
- 22. Field Engineering Disposition Or',='a cas'acua'aa accomataoso o'scos"aca To eaoeccT =au'acEa'no NObMDb a.Wm66 % CMiMDJMrMirim39D l Y00 kNNW Yi$'Y * ? %s & D
- 84. BJ% k--Io-n I
[
- 23. Project Engineering Disposition +
. 6-S e '
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; y QC ENGINEER OATE
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. , ., ,, . , l ika j...- ,
AUTH O rtl Z E D I NSPECTO 64 oATE
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/@ \ \ l NONCONFORMh )CE REPORT -
- 1. Project Name Job No. j g-892 2c.
Midland 7220 No. Page1of 2
- 2. Unit (s) 3.xJitettiMu/Part No. IIee 4. Item Description 5. Item Location 1, 2 or Common 10-HCC-CK-L ----
1 Valve Whse #2
- 6. P.O.OKMdfrFN#. 7. Serial No. 8. Replacement Part ' 9. Source
,,, 10. Contractor / Supplier 7220-M-125A Revi See Block 16ein N / A n E v n o. Supplier Westinghouse, Cheswick, PA
- 11. Inspection Criteria AsME AUTHoRlZE D IR No h{ / A 82. E 3. SKETCH ATTACHEo 14. Discovered During 15. Equip Furnished By Dowo UsrEc DoTu Ere no.N 125 A R Av. 7 ~ gy"E$S"*"g"N o" Ovu bo 3,c:o GConsT O Tcsv O c cio n T S e n o O r' o 16.
Nonconforming Conditiog. 24. Disposition Concurrerne n Ewo sa tt ncsEc7 n E P A sie ust As as
" Engineering and Quality Verification Document Requirements (Form G-321-D), _Q g Appendix 3, is a duci purpose form. It summarizes the documents required by g ef- ""
/o . J the procuring documents, schedules their submittal, and is used by the Seller as
~rHoJEC p GsH DATE a cover sheet for the quality verification documents transmitted to the Buyer A# ,
3 y-/A.77 prior to or at the time of shipment of the valves from the supplier's plant. " " '
"'*"f ^//- 7f (Continued im page 2) ^"'" "'"'" ' " "^
17 R d BV Date 1, ' Votidated Dy Date 25. Disposition nesults
-r 21// Routing /
N4 nELD EN GINCCHING b ~?? (b'bf? $$bA AA M / -f#fY ~
@ h T'o oTHERs {$rECtrYl
- 22. Field Engineering Disposition Or'='a raa'arra'ao acco===aoco o'sros'r'on to raceccT =aa'accaino bCulM,MILMT bu?R-BY_lSOEiTG_OPiThlMiGhDGRhEM6.__lkh0D mmtem_rneuwammeo. OGORc- %h 7 U d S D P-(o-77
- 23. Project Engineering Dispositioin E} ~- - --
1
- 26. QC Acceptance QC ENGINEER DATE I
, AUTHORIZED 8HsrECTOR DATE T ,l 3 1
,' ~ 7 'f.I k'
~
' ^
,1
- l NONCONFORM , REPORT (CONT D) ecm 2 o, 2_ , , . , c2 , . , __
- .~.e...-_,..-..
.-,,,.,~,.__,.,.,._,,_._.,.._,,,..._,,____.._._._m.,..-,- - m ---- -... _ __, _
(.. D.c(,l@_cqntinued) Column 8 for Document Category Number 20 on the form G-321-D for G .. following valve indicates r.adiographs are,_. required and have been made. C on t r a r.y..to_th e_ab oyw_r a.di og r aph s __fo r th e_ foll owing _ valve _a r_c n ot ava il.abl ea t _th ej ob s ite , PO Item Valve . Traceability No. 21.3 10-HCC-CK-L 10000CS8200008000S740001 O Listiis indeterminate.
~
1 QC Hold Tags applied.
.e*
-~ ~~~
' ~
s e e s e-2 White Copy - originator "C**
'.' ,, , Canary Copy - Fleid Engineer PirA Copy - PGAg
, .g , g , , , , Goldenroes Copy - OC 8
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@ 1. PROJECT NAME (v,)
NONCONFORMANCE REPORT
./3 L)-
JOG NO.
- 19. 20.
Midland NO. g cy3 PAGE-
- 2. UNITIS) 1220 OF.
- 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION Common Iso 5. ITEM LOCATION M169 1/F h 26" OHBC Coated & Wrapped Pipe
- 6. P.O. OR SPEC NO. I .7 SE RI AL NO. West of Cont. #2 T 9. SOURCE 10. CONTRACTOR / SUPPLIER 7220-rH0hA Rev h 106722-601- P/N N R E v._N
- 8. REPLAkEMENT PA[A SER NO. N/A A -P:lTIO;M169 Supplier ITT Grinnell, Kernersville, N.C.
- 11. INSPECTION CRITERI A 1lDWG ( ) SPEC (X)OTHER in NO.
NO.NA 12. ASME AUTHORIZED 13. SKETCH A TACHED 14. Discovered During 15. Equip Furnished Dy,
' [ h ijN REQ'D
)No l)YES )NO l ) Rec's (MConst ( ITest ( IClient (%)Eng i IFLD 1G. NONCONFORMING CONDITION:
Upon inspection of field weld (16 for cleanliness of 24. DISPOSITION CONCURRENCE Item #14 above, the heat numbers were taken down for documentation check. gyk, The '*'"*' "P"" -" 5' "5Ji--- heat numbers on the pipo are (ECIDI, ECHN, ECliS) for serial No. 601-A-ll. documentation in the vault shows the heat No's. to be (EHCN, EHCN, EHCN) for The g_
'"'""'"*"" gqg' ^'
7 serial No. 601-A-11. It is undeteminate at this time which iC correct, the pipe < ' or documentation. "Q" No. # f.f f" QC Hold Tags Applied.
""" [ __ [Ir;-
Hold For Engineering Disposition. l
" "" ' ""9/[ ' ^'"
- 17. REPO TED BY DATE 18. VALIDATED DY n. isPOSI HON RC5W.TS DATE
_ AAN f */ f /5h N f-h-]f
- 21. ROUTING: D4 TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)
{ 22.[ Field Engineering Disposition ( ) Field Engineering Recomrnended Dispositions to' Project Engineering bem Suramasen te earmac.ennae Tan nwunerTraed cosm h 3 Ma_hument2ATJed_Lrman 1:nea muODeR ALLGuatter TBS PWE.__lifAT _ btthBli.RS TO BE CcjPM2e TETL A p/ f Wp._ 3-//-77
- 23. PROJECT ENGINEERING DISPOSITION ctL_fM B-1I-27 '
.~.~..........~.-----.--..-.---.--------
- 26. OC ACCEPTANCE QC ENGINEER DATE
,f; AUTHORIZED INSPECTOR DATE il e !
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* ,, : t-NONCONFORMANCE REPORT g - 1. PROJECT NAME .j:'. JOB NO.
1 Midland E h. - 7220 19 895 20. t 2. UNITIS) 3. DFIAWING/PART NO. REV 4. ITEM DESCRIPTION
." - 1 PAGE _1_.0
? ' '. '#2 -
M-617-sh'6'.[I 14/F1 Spool 2HBC-123-617-6-2
- 5. ITEM LOCATION
.g i 6. P.O. OR SPEC NO. ~7. SE RI AL* NO . Ilux. Bldg. Elev. 599'
- 8. REPLACEMENT PART 9. SOURCE N/A N/A 9 ' . P/N N/A REV N/A_ SER NO. .N/A- Constructicn
- 10. CONTRACTOR / SUPPLIER SuppMer M .3 3, . ; i 11, IN5PECTION CRITERIA ,. in NOP-1.10-611-6 12. ASME AUTHORIZED "EO'D 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By
()DwG R) SPEC ( ) OTHERd .., . NO-M-20h '.'EEN"l No ()YES tc)NO ( ) Rec *g (3dConst ( ITest ( ) Client g IEng ( IFLD
- y. NONCOyF,ORMING CONDITION: Antelectric cablo.came in contact with pipo spool
- 24. DISPOSITlON CONCURRENCE
, ,; 1
.' g ek reji ct
' 2HBC-123-617-6-2' arid burne.d a hole completely _through_the_ygndqr.Jhqp_WaM. Igg repair ' ~"' atit~
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The burned through areb ia approximately 1/2" in diameter. l_ QC hold tag appliellf { , ' ' "Q" No. h.174 '" [W 8[///~L7 Hold For Engineeririg' Disposition.
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]1. RO[ TING: lb TO FIELD ENGINE'ERING ( ) TO OTHERS ISPECIFY) 22 Field Engineering Dispositierr'(;) Field Engineering Recomrnended Disposition to ProMt Engineering E
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-3ECHTEL MIDL. -
.' 510-223-6032 3ECHTEL ARS C'G TUXJ.1361 S/16/77 17:10 AT T'J : -
J 81.0-266-9497
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- s .1 SU3 JECT:. CPCor.4IDLAND ?LANI - JO3 i22'O 7,
.- ?ICR ; DISPOSITION - NCR .#G96 .
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- THE DISPOS IT I O.'J. OF NCR #396 'IS~AS 70LLOUS:
)' . .
THE SU3 JECT UELD IIAS DONE AS RIOUI?.ED BY ITEM S OF BE3C-1577, DATED NAY 17, 1977 NO:JDESTRUCTIVE .EXK4INATION .07 THIS ?RODUCTION .
.UELD '.IAS CO:1?LETED UITH THE NAGNETIC ? ARTICLE :4ETHOD AT THE ROOT UELD, ONE-HALF THICK' JESS OF THE UZLD EID.THE FINISHED WELD. SINCE
. ' THE PRODUCTI O I UELD AND THE NO.'JDESTRUCTIVE EXCA'fINATION ?.ESULTS UERE ACCE??AELE, CROJECT ENG IN.~ERING . CONCURS UITH THE; FILED ENG INEERING
' RECO:CIEIDED DISPOSITIO.'1 TO USE AS- IS. .UCR. #S96'UILL SE'FORUARDED AT A LATER"DAT.. .
' ' ~
J. C. HINK TOR R. L .- CASTLE 3ERRY'
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A.'IN ARSO2/7?I2115/7220-001/ JAR 9 ah
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l- L 0 ! ~ NONCONFORMANCE REPORT
- 1. PROJECT NAME JOB NO.
Midland , 7220 19, 20. NO. PAG E .1_OF 1
- 2. UNITIS) . 3. DilAWifJG/PArlT NO. b3f; 4. ITEM DESCillPTION NdeleaFUlaus11s/TTipo
#1 s. ITEM LOCATION 2'~N5rth of 7220-M-610 sh 3 6/F2 Spool 2h-1HCB-2-S610-3-7 Safeguard Room #1 @Blev.
M-10 8.RE RT 9. SOURCE G. P.O. l4AIt SPEC r N NO. [7.P/N._N_EMEN SEkl AL. REV NO.I _. SEil NO. N/A Vendor 10.ITT Grinne 1 CONTRACTOrtfSul'PLIEli
- 11. INSPECTION CRils.allA 12. ASME AUTilORIZED
- 13. SK ETCil ACllED 14. Discovered During 15. Equip Furnished Dy
()DwG ptrcPEC ( ) OTilER GRN[_QAaHOWF3X NO l Rev 0 INS,P gy i N REO'D No L)YES NO ( ) Rec ~g PC)Const ( ) Test ( IClient CCIEng i IFLD
- 16. NONCONFORMING CONDITION:
Pipe Spool 2h-1HCB-2-S610-3-7 was purchased under the
~~'
- 24. DISPOSITION CONCURRENCE material requirements of ASSSA358 GR 30h or SA-312 TP 30h. Both of thoco opeoi- 35 5 I I?O U"' -" ' ' ' ' * -
fications refer to ASTM-A-530 for " General Requirements". Paragraph 12.1 of ASTM- ' [zy A loto the_pe_ngipsible__vAriati_ons _in_the_pjpa_Q,D._,_ Eor _2- ips_it.itLfrolm en seer rees.c enannten
- A
.f/f/l/
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2 32" to 2h-1/8". Contrary to this,_. pipe spool 2h-1HCB__2-S610-3-7 has an O.D L Pff DJ CT ,H /c
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ATE
#/,[f/'/7
& / /_(KNQIr4E[ER which varies from 23-11/16" to 2h-1/8". This exceeds the permissible variation by ' ,,, -
"" // '
9/32". "Q" No. h.12h _1_ Q.C. Hold Tag Applied. Hold For Engineering Disposition. ^ " " "' '" " " '
- 17. EPOR ED Y 'DATE 18. VAllDATED BY DATE as. cnseos:Teon ucsuus
//$ _
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' 21. FLOUTING: b3 TO FIELD ENGIN C RI)(G ( ) TO OTil flS ISPECIFY) f ' N f'U" .
- 22. , 1 Field Engineering Disposition ( ) Field Engineering flecommended Disposition to Prbsest4?ngineering Ga_suences comlED_OF l'-O" Lrs2pLor- MLNr 9CLEa.
casrn ny_pnpoe_ouanaea1Bacts . Hsn te_nhen_s.xisTim IdEF3LC SMM__iOS.LD[DC@T_3.B cg31vn. ~ cu eA u- , PtEcR 'bELD TO INDD_lLMJhD STicIt M /PAa n-lus-r1
- 23. PROJECT ENGINEERING DISP'O SITION t
- 20. OC ACCEPTANCE
. ,. i OC ENGINEER DATE
(_ .x
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)
DATE
,. AUTilOF112ED INSPECTOR .
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%,4A 7. - f r f)
- 1. PROJECT NAME JOG NO.
- 19. 20.
!!1dland Nuc1 car Power. Plant 7220 NO.ggg PAGE_lOFd
- 2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION Aux. Bldg ,
N/A i l/A Concrete Air Content G. P.O. On SPEC NO. 7. SERIAL NO. Pour #A(659')d'
- 8. REPLACEMENT PART 9. SOURCE 10. CONTR ACTOR / SUPPLIER C-230. Rev. 10 N/A P/N-N/A- REV-N/A SER NO. .N/A Subcontractop Champion, Inc.
- 11. INSPECTION CRITERIA- . In NO- C-1. 30-139- 12. ASME AUTilOnlZED
- 13. SKETCH ATTACHED 14. Discovered Ouring 15. Erguip Furnistied Dy
( .) DWG F3 SPEC l)OTHEH NO C..2.Td,_R.10 sysPg{lgnpoOD IlYES T3 NO ( Inac'g (XIConst ( ITest
~
( IClient ( IEng (XIFLD g 1G. NONCONFOnMING CONDITION: Specification 7220-C-230, Rev. 10, Para. 9.1.5 states in ' 24. DISrOSITION CONCUnnENCE . part.... " Total air content for interior concrete, as measured at the point of _M' k 7 " 8"'I' -"5' *MS-placement, shall not be Icos than 2% nor'more than 6% of concrete by volume." Contrary to the above, for placement of Aux. Bldg. Fuci Pool Wall Elev. 659', the "" '"" '"*""" "^'* hir entrainment at point of placement for Ticket F19287 Truck #56, 8 c.y. was 7.0% "" ' ' ' ' ' " * " ' ' " ^" trith back up of 6.4%. A total of 8 c.y. was placed with high air. "Q" List - "" ' ' " * ' " ' ' " * " ' ' " ^'"
#1.205. 1 IIold Taq_ Applied. Iloid for Engineering Disposition. ^" ""' " "" ^**
1 EPORTED BY DATE 10. VAllD TED BY as.tuse sus N nosars DATE
.h .\ % .b_M
- 28. nOUTING:
O M M TO FIELD ENGINEEll NG l ) TO OTil MSisPECl-YI_ i _ d'"fr 7-1/_9J li.-94 Field Ennineering Disposition Id E e e er un n i > i to s tW<l e i "Use As is" llish air c.oJ1 tent was observed ou_.T.RK. 56 01_7.0L_.wi th_a b.a.ck_pp of 6.4 E.0.L. After' identifying this nonconforman_ce the next trit:k was re- _d_uced in. air content and tested, yielding an acceptable 5.4 to E.0.L. air content. flo_te this high air c_qrttent repres_e_ats more_.tAan__the_QCJ.,_pla.ced wi_th . _ft191Latt _Tesi_restilts_wUl_te_fontar.deLupon_regues_t_as_s.cortas__the
- 23. PROJECT ENGINEERING DisrOSITION ecome.. vailabic.
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- 1. PnOn c r rw.tE soit No.
- 33. E,o.
Hidland ~ 7220 N O. C_0.0. _ Pi.cE 1..O r ?_ 2.[UN4 TIS) 3. DHAWINU/PART NO. HEV 4. ITEIA DESCRIPTION
~ '
I5'l'TbU~LOUNilOli Coumon fl/A N/A Flyosh 1;atch Plant
- 6. P.O. Oil $PEC NO. 7. SElll AL NO. 8. RLPLACEMENT PART l9. SOURCE 10. CONTR ACTOn/ SUPPLIER C-230, Rev. 10 N/A P/N_U/A HEV U/A_ SER fJO. N/A Champion, Inc.
JSubcontracto
- 11. INSPECTION CHITERIA gg no ./_ ~[ .gtA Il fD I
_C,._ CV
- 13. SKETCH ATTACHED 14. Discomed Doring
()DWG (M SPEC I)OTHER NO (lm NO ( l YES (N NO ( likc*g ( JCom: 0:lTest( )l Clientkh,U.( )E.iaNhrdhhh[ l ITLD
- 16. NONCONrollMING CONDITION: - _.
.. _..... ... s .. - - ..... ... ._ __.
-. Specification 7220-C._230, Rev.10 states flyash shall be 24. DisPOslTION cONcunnENCE
> in accordance with ASTM C-618-72. AST!! C-618-72 states that the Pczzolanic Activity ............7 __"N" L - 1"1 - [. '.PF - 1_.. Index with Portinnd Cement at 2J days will be at Icast 85% of control. Contrary to _ _ . . . . _ . ... "."*.3 7 it-the above, fiyashuserstestf59representin-g 5280.2'8 tons campled 6/14/77 had a "*'"""'""" "^"- reported Pozzolanic Activity Index vith Portland Cement of 76.6% of control. Also, ' " " " ' ' ' " ' " " " " ^
- Flyash Users Test #60 representing 5508.98 unmpled 6/23/77 had a reported Pozzolanic ""* """" ' ' " ' ' " " " ^"
Activity Index uith Portland Ceraent of 75.7% of control. Flyash Users Test #60 ^"'""'"'""""" "^"
- 17. REPORTED BY DATE 18. VALIDATED DY DATE as. asF siiTdrTTicouus 2b
- 21. IlOUTING:
P<l TO FIELD ENGINEERING ( ) TO OTH RS (SPECIFY) 71 8. 3,
' fb/2] 7
- 22. ( ) Field Engineering Disposition field Engineering Recommended Disposition to n ineering osmtnetueciturar>_a "( 1 REF.BLTct PiWMcT Eminesattaes 1:2n._111sirsmculenuyans.n MQDEll MfhWEG- CAVEC DAnhu.AM.JLYrAstLt.tsr:n TESTS MA_B77
' i)1hnme wecms vrmamu Bumrozerg At _ , >_r Nbau# . , ,
l#.ML_t&1BCuMan,Y5_EtN-1.GLqithLEE% A$M A.. r a p.7__7.4~1 ( d-_ '"/h/
- 23. PROJECT ENGINEEHING DISPOSITION v
2G. OC ACCEPTANCE QC ENCINEER DATE AUlilOlll2 ED INSPECTOil DATE
. . .hs
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, "hLO 16 CONTIllUED: NONCONFORMA EPORI (CONTD) . . cc r_2_,1,,, ,2_ ,, ,, c , m . , , _ . ,
._.nl.u :. .a.11ctl to nicet clic..15% Enxirtr:. var.iation of.u1necific.s..urface . ...T. l. i.e . v;t r.i. a t i.o n. .c. .f._. sP c.ci fic ..c u r. f ac e ua a
_ reported au - 18.6% (original test) - 15.2% (1st retest)
- 15.2% (2nd retest) . No lloJ J T..nc Applied.. . . . _ _ _ .
"Q" List 41.105. IIold for Engineering Diuposition.
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- 7. SFnt A1. NO. :
..: - i N/A Concrete Air Content ' ' .. .
Exterior CC(764.58)n'a .p~ 5 D. REPLACEMENT PANT 9. SOURCE ' ll% . " C-230, Rev. 10 N/A 'P/N N/A_ nEV.N/A- SER No. N/A :.
' 10. ' CONTR ACTOR /SUPPLIF.R . r .
- Subcontraci:0 -
. Championf Inc.
- 11, INSPECT 10N CnlTEnlA
., in No C-1.30-2b] . 12.ggEC '% 13.SKETCil ATTACllED : 14. Discovered During , y,;, ()DWG fx) SPIC ( ) OTilEn ., ; NO.C-230,-Rev.10 tiYES (M No QD ' I 8.YES f trJ NO ,J 1.jnec's I.,)Const M) Test
- 15. Eriulp rutnisfied Dr i JCIIent I,)Eng M)FtD 39,
- -lffg,;. p ,. 4 is. NONCONronMING CONDITION:
T. *' - Specification C-230, Rev. 10, para. 9.115. states.in.u.t.;.. 24,Di,SroSITioN CoNCunnENCE .~-.- part.t . " Total air content of-the. concrete, as measured at the point of pinecment _utne >.*l'et r elal'__ ,iuse s.as_. . V -' nhn11 not be icos than 3% nor more'than 6% of conCrcto by volume." Contrary to. -
- f. 3, g. :Jef - enosEci7tEi.o crisiimErb-- orJr y the above, thri pincoment of the exterior of Containment #2,3.Elev. 764.58,, .the . - 'i n'
N - nir content at point of placement for Ticket fl9413, Truck.f56, 7 c.y. pinced had. 7""'"C'""'"""""
"^"'"
n 6.6% with n_6.37._ backup test. Hold for Engineering Dispositicn.' "Q" List ' YiiOJ CoreIin QC EreG8HEEEE oATE
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#1 105. 1 Hol1 [g A)) plied. 4 * """ ' " ' " * ' ' "
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- 17. REP 0ni '
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, DATE -
- 10. VALIDATED DY DATE,( *
* ""'""U """"
' .. 5
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110 FIELD ENGINEEnlNG I ) TO OTH f1S SI'ECIFY) 9 T-LS~ 77 ;
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- 22. ( ) rieltf Engineering Disposition M Fleid Enginearing flecommended Dispositir,n to ~ ject Engineeririg . ,, :/
fInponiU nn vnquirct1_by._9 5 5/
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7 2.s 4( .f . _"Unc_Aala"_hich_ air __ content _.una_. measured _nt the_ point _of__i)laccruent_ on_ Truck _56, . 1 N.G.O ::a .,x..v
.'., Ticket No.19111 of 6.6% vith"a backilp of 6.3M Inunediate corrective action vao .'" s 7 . t-
. ' '/ , . . . . . . . ..c
_.tRarLaDi_the_next_cynilnbin trnMNad_'icA15cd_yieldingin . .c u.n.0Jy'id* content 3f_.5.0V". 4 _Ho_tc concret,c with hiclLojy_cintent10 rp.p.r_qqcritgi;,.,_l@te .y. ;quL9fji_tgj,a)._pJnqc _ mont.of 831 c.y. Teat resulta
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.'t c r t?AME JoD NO. 19,
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7220 NO. M 20.
- 7. " Nrrist 3. onawarn;< rant t.ro. .
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* :;il. ';/A '.. artst Locatsorttoe v3;
,.c .. : t c no. i si.r. At. No.
N/A f curing . ns.uofutscntrrion Grout #10 aux.Bidr,.64r,g~650g. ,
- s. ntPt Actt.tr.t:T raisi 's.sounct , , l tot CONTflACTOR/:;Us'PLitR
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- ts. t , r ...sr .a siv is racNConrottM NC CONOf rioN: ggg,.)1N TCCon:fcadationS _
for Curing Of Concrete StacOS in "' """" part that, treediately esfter the fintnhing operatJons are cocpleted, tho exponed - ""' nurface nhould be '<rpt riaturated with water. Contrary to the above. Block Vall f #}?'* *{ , ! *"' 7, f10 r. routed on 3/9/77 0 20:30 van not nar.uroced until R/10/77 E 22:30, some 26 . ..........
, hours later. !! aid for Fn61 ncering Dinponition. One lloid toc Applied. q-Lint
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NONCONFORMANCE REPORT f 1. PROJECT NAME I JOD NO. 20. n , .n , p,i jp20 19 5 NO' 3'M PAGE 1_OFb
- 2. UNITISI 3. DRAW!NG/PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION
( 1 79:"hih % fM 2 iti:ir Or.ma ill Earthquats Ibatreinta ucit tir alt 41 G. P.O. OR SPEC NO. 7. SEfil AL NO. CEMEN P/ D.REPLpL.REV 9. SOURCE 10. CONTRACTOR / SUPPLIER pg,. .,y f3 P/N Q I *iRT- SER NO. _U/A g,g, g g ggg- p
- 11. INSPECTlON CRITERIA lRNO 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnistied Dy
()DWG (f) SPEC ()OTHER ' NO - 9-U ifs,j$1%%EO ()YES f.) N O ( IRec'g (AIConst i ITest ( IClient (AIEng ( )FLD q 16. NONCONFORMING CONDITION: .
- 24. DISPOSITION CONCURRENCE 1 *r _ * * (* _ c'h .r. h u al .Te i n t :t emitter A'Mit A '087 ov flSO Loltu.
pi,nintf:n n. . . AM:n i dli ri t o-t :tll.al b r ti.e im n.ol'.-timEnt wetlud aa.d A326 or AlfiO "'"!"' "" ' ' * '*
- L6f to tiallL9ml _liy ilr. .:ilitbtod uren;h nothal (i.e. by tOrqua control) shall
_1 min n 1.tr,1o,ial w:1we im id the c1ccet.t (nuf; or tc,lt head) turnad in tildstt,ntug anel no ocovlil;d In cr.cilen '); if c.rplicAl<s. .1431 tic.nally, a hardt.ncd vauher chall
"" " " '"" ^
PHOJ CONsTH QC ENGsNEEH h umul ullA rJt L.aMO br*! t, ira:1..1' tiu olmant not; tumod .in tis.htotdng if the DATC n'ttNytta uminat uhleb f t 1.c. ara hno n. c.pecific3 einilm yield Point loaa than Is0 ^""*""" ' " * ' ' "_ ^'"
- 17. REPORTED BY DATE - 18. VALIDATED BY DATE as, paseose reon nEsua.ts s I' ,, f :,s . '. o ; } t' ~l (I ' , '
ff Ir . , f'. );*, ~;/ '~r 21.. ROU TING: ( ) TO FIEl.D ENGINEERING I ) TO OTifERS'(SPECIFY) >
- 22. ( ) Field Engineering Disposition ( ) Field Engineering llecomrnended Dispositions to Project Engineering i
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- 23. PROJECT ENGINEERING DISPOSITION yei
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- 1. PROJECT NAME JOB NO.
Midland 19. 20. 7220 N O. __905_ PAGE 10F
- 2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION
#2 5. ITEM LOCATION 2E-STA.A eLna 2E- 7B N/A Letdown Cooler Cont. #2 G. P.O. OR SPEC NO , SE RI A O.
- 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER 7220-M1.13 N/A P/N.N/A _ REV-_N/A SER NO. _N/A-. Supplier Babcock & Wilcox
- 11. INSPECTION CRITFRI A IR NO.N/A 12. ASME AUTHORIZED D 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By
()DWG ( ) SPEC FlOTHER (LYES IM NO l IRec's MConst i ITest NO F-10-70(FPG-5.06gP j{lO _ ( IClient MEng ( IFLD
- 16. NONCONTORMING CONDITION: ~
Upon changing desiccant in the Unit (F-20-428, FPC-5.000) 24. DiSPOSirlON CONCURRENCE rust was found. Upon reinspection on 8/16/77 , (F-20-467, FPC 5.000) rust & heavy 'sn9ek ~'ridt- 7 chi'Z lus= =.sjt_ pitting was found in 2E-5711 and in Unit 2E-57A rust was heavy but not scaling. Quality of Unita indeterrainate. IIold for Engineering Disposition. 2 QC lloid Tags IH JECT HELD ENGINEER DATE A P plied. 'O' List Huntber 4.041. "" ' ' ' " '"" "^ PROJ CONSTf t QC ENGlNEER DATE AUTHOR 8 ZED INSPECTOR DATE
- 17. REPORTED D DATE 1 , VALIDATED BY DATE as. unse saTo N R E s ts t.T s
*$ JOw4 $~5 S -
f'.jf,.gy
- 21. ROttilNG: (X) TO FIELD ENGINEERING ( ) TO OTHERS (5 ECIFY)
- 22. ( I Field Engineering Desposition ( ) Field Engineering Recommended Disposition tM'roject Engineering
- 23. PROJECT ENGINEERING DISPOSITION
- 26. OC f CCEPTANCE OC ENGINEER DATE AUTHORIZED INSPECT OR DATE q -
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NONCONFORMANCE REPORT
- 1. PR OJECT,N AM E JOB NO-Id '.* ] J.% l
- 19. 20.
Td O NO. "' 'S PAGE _.10F2
- 2. UNITIS? 3. Of1 AWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION I!!f J.TedRJik.: '.... IM i '.l ).I c.E,-19 j b.i }/[ Alloy' Ch'.33
- 6. P.O. 08 SPEC NO;- Q .C. lw,1 d ',.o ; a 3.
- 7. SERI AL NO. , 8. REPLACEMENT PART
'lZf Y. .lylS/ 1: v. L. O c 0 li! a l: .i!. P/N 'l i ' - REV SER NO.
- 9. SOURCE 10. CONTRACTOR / SUPPLIER 11M'.l l. ;.? CCd!.t lLdudtriYl ..II.d.lgly C% s laN
- 11. INSPECTION CRITERI A lR NO I d d~ "U -) ., 12. ASME AUTHOnt2ED
()DWG l'.) SPEC ( ) OTHER NO : *
- O ~l . . - s. ION REQ'O 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By 1%P i)YES 0.) N O Ci) Rec'g ( )Const i ITest i IClient ( )Eng i IFLD 1G. NONCONFORMING CONDsTION: , , ,
.. ., .3 gg ,
g, g g, g g, 24. DISPOSITION CONCURRENCE "All 1.;.tw!:i.ls m3 c.&l.v 1..u pcw. dan.a :J.r..ll. cann..ru lo uti artiL1Cm..La FOcticuJ
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- 17. REPORTED BY DATE 23. DISPOSITSON HESUL.TS
- 18. VAllDA.T.ED DY DATE
(( 1;[ , t ... i. - Y. - l 3. ' I 7 ' [n/ 'n . k ' e p e.59 ,,_ 3 .M. -17
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- 14. Discovered During
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Specification C-208 Rev. 10, Sect. 7.3.2 ntaten in part.'.2,4; DISPOSITION CONCUnnENCE
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-.,_ cnunr for. concrete rcJection ohn11 he in accordance with Parngtnph -4.3.3, ACI.Std. '"
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.:... natiofactory if the averagen of all neto of three connecutive strength ~tcot' IU5IEC T F a c t D Er4 G e r4 E E st '*
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l't'- 1 0,'; resultn equal or execed the . required fe' nnd no individuni otrength ' teot result in51RCT nuannenn ~ 5Arn- O. ',
,, , in11s belok the required Ic' by.more. than 500 poi." Contrary.to the abcve, the, ,.
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