ML19329F190
| ML19329F190 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 02/28/1978 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| References | |
| NUDOCS 8006200869 | |
| Download: ML19329F190 (328) | |
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, '. 30-33 MIDLAND .
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O. . NONCONEORMANCE REPORTS FOR FEB. 1978 a -
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o.n.<. ome..: mia w. uicnia.o av.nu...;.ca.on, usenia.n 4esoi,, g.} ,g'# . t M.,. ' ' March 21, 1978 e &, %y % Hove-34-78
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- t. MAR 3 01978* d Director of Office of Inspection
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" " " g and Enforcement " . t, Att: Dr Ernst Volgenau, Director <
US Nuclear Regulatory Commission Washington, DC 20555 d l/ % ,g MIDLAND NUCLEAR PLANT - ALAB-106 MONTHLY REPORT FOR FEBRUARY 1978 DOCKET.NOS 50-329 AND 50-330 m V) ( In accordance with Condition of Memorandum and Order ALAB-106 dated March 26, 4 1973 and Amendment No 1 of the Midland Plant Construction Permit, enclosed are ten (10) copies of the nonconformance report for February 1978. The report con-
, sists of copies of Bechtel Nonconformance Reports, all sheets from the Bechtel
? Nonconformance Report Log representing nonconfomances open during the month. Bechtel Quality Audit Findings, Bechtel Quality Action Requests, Management Cor-rective Action Reports, and Consumers Power Company Nonconformance Reports written
, or closed during the month.
,. d - , % % <_ (
A CC: JGKeppler, USNBC Region III THIS DOCUMENT CONTAINS POOR QUALITY PAGES l l 1
- 50-32(f N
3-21-79 -~% y
' *N. x. [ , [~ 1 ). ~ ' (O LOG OF NONCONFORMANCE REPORTS V 1 1 PROJECT NAME Midland JOB NO. 7220 pggg ,8 53 2 3 4 O
'S 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / liEMARKS DISPO. CLOSED ' CLOSED BY 668 1-17-77 C-231. Concrete curing temperature fell to 38"F, Pour #C(640)a' Use as is 3-24-77. G. Sanders (if,9 l-17 C _2_31. Broken and missing rebar, Aux Bldg opening Std Repair E_len 584' 5-13-77 L Pmte 670 1-17-77 C.=231._.Mi.saing_dmv_el, Aux _J11dg Elev. 57680". 58 east No 4-15-77 M. Foote of 6.6. 10' south of F line Ncnconformance 671 1-17-77 C- 231_Mi,asing A nw al, Anv k1A g Flatr. c;7 A'n". R' aut go 5-3-77 R. K. Siplc j
( oL6,6 on D line wall annnnnf'n m nce 672 1-17-77 C-2_31, Broken dowel for block wall. Aux Blda Elev. Std. l _ .. 5 93.' 0 " . 6' east of 7.9_, 4' north of B line _Repab-673 1-17-77 C-231. Broken dowel for block wall, Aux Bldg Elev. Std. I4 _ . _ _ _ _ 519101', 7' cast of 5.1. 2' south of A line nepair 2-28-78 S. Kirker T 674 1-17-77 C _23..l..__ Mis sine dowel __ Aux Bldn, Elev. 593'0", 108 Std. i g _ _ s_outh of F line, on 5.6 line R epai r 5-19-77 M. Foote ! 675 1-17-77 C- 23L nroken dowel for block _vutil. Aux Bldg. Elev. Std. 614'0", 108 cast of 7. 4 line, 17' north of B line Repair y _. . 67 6
._1-19-77 Dwg._E-536. Conduit 1 A010 damaged by drilling. Std. 2-16-77 D. C oine g Aux. Bldg. slab at Elev. 599'0" Repdr b{* )e i 677 1-20-77 M-104 A_,_._G-321 D not received for reducers. Mat'l not No Namivuunce -
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a[Ilh_.e_d for on pinine class sheets R eject B-24-77 R. S. Morrow 1-20-77 . M-106A. Hancer 18-lHCB-1-H10 fabricated to level 678 No Noncon-
/L2_d t.awine l
formance 2-22-77 J. R. Slifer
- 679 l-24-77 C-208. R ecord cylinder set for Pour C(652. 75)b8 f4 _ __
ise.d bcInw minimum reopir_ement. Use as is 3-3-77 D. L. ocborn 5 j 630 1-24-77 Ag4 A.ggg_al_pi.pn_apnols delivered with no
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I 681, 1-24-77 C-231. Fire damage to letdown cooler walls, Cont #2, Elev. 613+ to 624+
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8-18-77 D. L. Osborn 682 1-25-77 .C _231. Grout not properly bond _ed to construction Std.
.i ints,_5,3 and 7.8 lines, H__line to Kc line, 614'0" Repair 5 In-7.7 _ RJC.__Siplc___J M- 104 A. Code data sheet and NDE re
..683. . . . _ _ _ . 1-28-77. _ . _ _ . .
2-TICBr2TportsRej.ect _ _ . _ _ _corresp5riitl viith Spoicil pT6cibS613r6:2- do not j 1-28-77 684 C-111 Pits _and_gonges._in_lineI_ plate out of tol.erance Std. R epair D. L. Oaborn a s outig,.ned by spec. 3-11-77 485 1-28-77 C-230. .Elyash_ content _L5_Ibs_over__ allowable,_cnc_ load
" Pour SWR (598.5)a , U se as .is 3-4-77 D. L. Osbo en .
686 2-1-77'~ C-Zil. Backfill material delivered Iz-1-76F12-T4:76 .. J withou.t required testing Use as is 3-7-77 D. L. Osborn W . .. . _ _ .__ q ___-__a__-_-_=-_---_______--___--- --
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[y (m e3 - g) Qj N.]) LOG OF NONCONFORMANCE REPORTS lO b ' PROJECT NAME Midl'and 7220 JOB NO. PAGE b b 2 3 4 0 5 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY
~~82b 6-3-77 M-1.13. B & W QA Data package has not been Doc.-
. rec 'd , for Atlas Letdown Coolers 1E-57A & B Rework 9-28-77 J. R. Slifer 821 6-3-77 C-208. Field cylinders initial curing temperature out of specified limits. Use as is 7-20-77 11. T. Cheek 822 6-6-77 C27. Welder qualified to ASME Sec IX welding to an AM Procedure Use as is 8-1-77 A. L. Boulden 823 6-7-77 M - 3 2 6. Hangers with greater than 20% of plate greater Use as is than 1/16" f rom wall, 2 -611-3-33, 1-616-9-6, 2-617-9-4 Rework 2-15-78 R. A. Moray 824 6-7-77 C.-231. g1iU_pg,Littop.Ar_1 7 embed .Katerst.op_partiall completely, DWG_emhqded f-275, 28'0 34 Rcpair 10-10-77 M. Foote 825 6-8-77 .C_231, curing _nat_applica to thn vont fann of thn Service. Water _Retaininn m il- Use as is 8-2-77 A. Lamach
__826 6-10-77 C-2. Tendon sheathing placed circumferentra ly 63k5)L,$ '- 1/ to the~rt ofTenmitmrrs slmwtron--dwg--(nut of sper-P Use as is 8-1-77 , 827 6-13-77 _Dwg uC-228. Grade Ah90 bolt does not have a washer i Use As Is 6-20-7.7Tck B. T. Check 828~ 6-14-77 undcr_the_ head. 6-21-77 B. T. Cheek ~ Dwg. C-281. Due to mislocated rebar, electrical
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penetrations cannot be installed. Aux. Bldg. El. 624' R Pair 8-25-77 M. Foote rA+.<...Prpe spool 1GCB s6r2-1-7 not truly R ej.ect 6-20-77 _ 829 6-14-77 Tire 1 Ear as calleo ror in spec. 201 F. Mahala 330 6-15-77 E-42, 3" GRS damaced by drilline in RB#2 Stab @ ! 593'6" _ 2B A049
, Std. Repair 6-29-77 D. M. Coine 831 6-16-77 M-104a. G-321D and Quality Verification Documents ~
i
; iot received for two spools. ~ Rework-Doc. 7-28-77 J. W. Miller 832 6-17-77 C-230. AY arage tempgraturn for conCrain in Pnur IOleX. 6-Z/"// U. 1. Clieek Use as in 7-1:i-77 0. L. Osborn
_ . 8s4 3 . _.- C(73h.08h'.halow_70. 6 7 7--. Dwg. C-226 Grade A490 bolt does not have a washer L*L (~I~F77 M . U- 2 'eTIUn e r Tinder 7he head. _ Use as is 7-28-77 B. T. Cheek 834 6-17-77 M- 104 A C . spoot -~ ^ receiveo.nas citierent number than ve~iidor sEetch by the same shop order number Reject
~835 - 6-21-7'7~~ Dwg. C-198. Anchor bolt holes for Centrifugal. 11-8-77 R. J. flesey
_. Water Chillers moved during cone. Ucur_ Lux,646 : Rework 836 6-21-77 M 10h. . Weld._ repair _.on_SpooLOIIBC-15036.19-h-11_ pot - Use as is 10-11 ;/ P. W. Ra t.ter 3 17 (i-21-77 M ICE 6b. G-321D 'dhd applicable' OualityTerfication - 1)ocumentation riot rec'd. Shop orders E-ME-006,274 , neject 6-10 77 .l . H . St i r.. r (G %1 '77 C - 2 'i n . Air- Entrnin:rient at point nf placement-ton s tu l i w ( .'. 6% ) - - -Y(620)n Uno no in g _ p, .f.7 g*
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-[' LOG OF NONCONFORMANCE REPORTS h "
PROJECT NAME Mid1and 1 7220 a- 63 JOB NO. PAGE 2 3 4 6 5 7
, NCR NO. DATE NCR DATE NONCONFORMANCE DESCRIPTION / REMARKS
~-
DisPO. CLOSED ' CLOSED BY
~ 858 7-8-77~ - ~ ~ ~C;305'.7f4" expansion anchWr'bbTts niit'~iMitliTlifd Use as is To thT minimum deptn. hux. uidg. tiev. 646: 8-17-77 G. W. Brown 859 7-8-77 M IU4A. Yara piping aoes rrot nave Certifted-MTRs-Reject TrTo~de compilance Keports D h Rework 8-23-77 R. S. Morrow 860 7 77--.M~IO4A. Iwo citterent documentation packages for the:
Ta'me spool piece UHBC-1-5618-1-3 Use as is 11-1-77 J. W. Mille r 861 7-8-77 E _10hA. Pipa_ Spool 601A-h8 cannot be fit-up at veld 2 ont-of-ronna condition. Rework 7-12-77 R. J. Mesey 862 7-11-77 -3 30.due.fnamlyash users test exceeds the allowable limit
'for maximum variation of spec 1 tic surface. Use as is 10-5-77 D. L. Osborn 863 . -nl Hebar not installea on the rt. nana side 7-12-77 of the opening on the NW 2ndary shield wing wall Cont # use as is 8-17-77 P. Vanderveer 7-13 11-106At. Two hanger assemblies have the same mark
~
864~ ___ Mer. Mark no. 12-2HBC-147-H1 Rework 7-20-77 R. Halverson 865 7-19-77 11_-326. Holes drilled into hanger base plate for the Rework _n 1pplication of grout. contrary to REM No.117 nnn an Tn 1_19-71L_ n. L Mnray 866 7-20-77 c-231..' nnnnvata novar out of apecified limita for Telex 8-2-7' r vande gr
-~ - -
.Foodwater Ienl a+i nn_ Valva chn=han nnne. Anntheaat_ Wall Use as is g 10-13-77 B. T.
867 7-20-77 C-231..-.Cancrata anvar nnt af npecirina 1imita for_ Telex 8-2 77 P. Vanderveer _ _ _ . . . . . J_ce_dwa_ter Isolation Valve Chamber Roof. Southwest WaII~ Use as is 10-13-77 B. T. Check 868 7-21-77 _M.20h._No Wn-5 innued or NDR performed on a ba'se metal g g e A 3 ,g3 h 0-M d *OMU
- ._ . repair mnaa +n a vala nna prop. 2-17-78 B. Daly 869 7-21-77 . Dug. ..A-52. Broken vertical rebar_ in block wa11 '(M
. Repair
. _ _ . . . _ . _rebar)._Anv- nldg. Elev. 599' 69A 'P' 2-G7-78 K. Fitzgerald 870 7-21-77 Dwg._ A nrnkan #5 vertical rehar in block wall. '
_ _ _ _ . . - - - . Aux. 31dg. R1nv. 639'6" 79& 'n. ionconformarice 9-7-77 M. Foote 1 871 7-21-77 C-2 30.__ Slump _high for six_y_a rds of conc rete. pour No 7-26-77 D. L. Osborn
.CC(634.2)a', 2ndary shield wall. Honconformance 872 7-26-77 3-215.. Jo_G=391-n nr enn1 f ty varrinntinn nna. pkg. Doc.
9-7-77 J. R. Slifer Rework ; 873 _~. 7-26-77._ . C-67. rec'd..for h-96" ns I,n Ribnwa. No_G_321_D._or_Quali.ty_Yerification noe. Pkg.
- 874 . . . . ._7-26-77 _ _.___
for.100!'._.circumferenca YL" Y 3_a_Polyurathnna inint c411av Uh* - nn J*n* s u D.ig E-535 Electrical block walfdoWeTinstaTkation.tiuck and damahed duriIng conc ' 3"i-AlTx~-~B dg. Ei. d"4'_0" u Repair 10-01-77 S. Kirker 87S 7-27-7? NCE-835 . EquipmentJ1 ole.1_for..IIVAC_ cquipment__wcro- ') 7 7 R. T. Mesev hand.. ground. Eng. concurrence not obtained for work done . Use asis
~
876 7-27-77 C-38. Two_WF_beama_hayc_ greater _ths" _1/_1.6.". ignerfgetio ns
.....or. surface depressions as allowed by ASTM 1-6 Repair 9-1-77 P. W. Ratter
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[ LOG OF NONCONFORMANCE REPORTS - a PROJECT NAME Midland JOB NO. ' 7220 PAGE 67 2 3 6 4 5 7 l DATE NCR ! NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 934 9-2-77 Ep Bolts for Seismic Cable Trav supports do not Use as is Telex. 11-16-77 G. H. Brown have traceability to ASTM A-307 or letter of Certification 11-22-77 G. W. Brown 935 9-7-77 F .5091 13eams delivered to the jobstte with wetas R eject g p that showed indications of undercutting, porostty. Repair 936 9-7-77 M- 104 A. I 1/8" x 3" bolts. Heat code FM-99, some Reject 10-26-77 D. A. Delaney l
. have cracks in head, extendtng into shank. i 937 9-8-77 C-230. Air entrainment of concrete at ooint of olace- ~
Telex. 10-2h-77 M. Foote 10-29-77 B. T. Check ment.foo high. A(702.25)b' Use as is 938 9-8-77 C.- 2 30, Air entrainment of concrete at point of place-10-29-77 B. T. Cheek merit _tno hich. CC(603)b Use as is i e 939 9-8-77 ht_-_214. Yard piping runs are out of tolerance in Telex. 9-l$ 77 K. A. flit 5On relation to survey hubs and specification requirements Use as is 10-4-77 K. A - Nilson 9hD 9-8-77 mMA Os rira ri ++ 4 nca one sa wina watar piping 12-23-77 J. R. Slif or vero delzvored to tho_dobs.ite u/n n ompl a +n ann- p'nbca = Doc.-Rework 941 9-8-77 c-205 va+avatnp in ennt hia c i.t_will_.nat embed properly in the Aux. inn +n11aa nunh thng2T,T, Repair Bldg. El 11-11 M. Foote 942 9-9-77 E-26. Cable reel, 5050' length was found damaged P, eject b. C. Thompson on board truck. 12-15-77 jse as is 943 9-9-77 C79. 48 pcs. ot #v stock rlibar was deliveredTo t.ne - Kbsite with no MTRs or any U ser's Test periormed. R eject 10-11 M. Donovan 944 9-14-77 C-304. NDE examinations. H-1 and H-2 embeds installed without proper Use as is Telex. 10-l-77 P. DiCarlo 11-16-77 A. L. Boulden 945 9-14-77 F-22463. A307 Bolts not marked with Manufacturers Identification mark. Use as is 2-27-78 D. Delanev 946 9-16-77 Dwgi_E-536. Conduit IEC012-damaged by drilling _the R epair _ CQncrete.. Aux. Bldg. Slab. El 599'0" 12-22-77 S* Kirker 947 9-17-77 J.-38. Struc.tural Steel Beams delivered to the Repair J bsi_te damaged. 948 9-19-77 S pec. C-306. Rebar cut in same face exceedina alliowable limit. Cont. #2 Use as .is Il-17-77 B. T. Check
.949.... _ . 9-19-77 _F 17611. Attempts at repairing left defects in co l d. .l es _p.ip_e_rcitraint_ embeds . _
Repair __ _ 950 9-19-77 fi-104A,_QQCMmen_tation not receiygd for pipe spools, ework-Occ. 12-15-77 11. Donovan 95f~ 9-70 7 7 ~ C-338. Wall thickness of weld neck flance is 0.299
~
dstcuLoLO 3_75 as calleg u b wg, R ej ect 11-28-77 D. C. Thompson 952 9-22-77 M-305. G-321-0 and Qual 1uy eri 1 cation Doc. not rec'd Doc.-
.--. ,for'2" sch. 80 Cs P1pe Rework 9-30-77 11 . Donovan.
, ,. ~ '> , -
( , i V s LOG OF NONCONFORMANCE REPORTS - g. PROJECT NAME Midland 1 7220 JOB NO. PAGE a 72 2 3 6 4 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 1029 11-4-77 _Dwg _E-20_102-3. Installed weld neck flanges have several defects. Unit #2 El. 617'-635' Rework 1030 11-4-n C 230. atr entrainment of concrete too high or iuu { low, slump too high. Four G((Is.Sja' l'OTl 11-7-77 Dwg. C- 140, C-285. Minimum allowabic distance - ' Repair & reicT 12-9-77 ~ K1. E. F ooTo
. _for rebar too small. Aux. Bldg. El. 64257" Use As Is 12-19-77 D. L. Osborn 1032 11-7-77 _C-230. Air EnttAiDm_qDt of c.oncrete at point of L U 1. E. Foote U As I 1033 11-8-77 F . San ht r internals o1 Dc6ap - '
IIcat Ilomoval Pump Motor during sandblasting.
~~-
1034 11-8-77 E '70. W.cid neck _ flanges.__at.oragm_ coating worn off and appearing of rust on material Rework 1-11-78 1035 11-8-77 J. _3p nce M-326.. Pipe _ hanger.r_with m unequal leg lencths on 1/4"
~~~
Rework weld s.,_2_- 613 13 an d 2T61~3 3 - 6 1036 11-8-77 _Dwgs. C-141, CT B7. Existing dowels do not meet the the cover req'mts per dwq's. Aux. BTdg. t i . bl4' Repair Telex l-11-73 S. Kirker 1037'- 11-9-77 I55s3-140, C-285. Minimum allowable distance fe" par
~l17 -
ex 11 1 FT7 R'. K. S17de
. .. ~ . . . _ .
for_ reba t_tnn_amall. Anx. 131dgu El. 64287" Use as is g__n_7 p_ ,, ggg~ 1038 11-9-77 ..C - 2 . Dome tendon D301 is out of + 1~~1/2 n radial locafton as called out by dwg. Unit #1 Use as is felex. 11 -77 8. T. Cheek 1039 11-9-77 _1 3 678- _ D._L.__ochcrn C-2domn tandon n??o k nnt nr + 1h" radial location- Use as i~ Telex. 11-9-77 B. T. Cheek as_ cal. led out by_.dwg linit #1 1040 11-9-77 Dwg..C 98- rn n c re te_ sanitary _ drain _Lin e i n s ta l l ed . 3'4" highor than callnd out by_. dug._ S!.1 pumn structure. Repa1r 1041 11-9-77 M-204. Service _ damage _to_spoo_L_2GCB-16-S613-2-1
. ......____ . dur.ing_in s ta 11 a tionJarc_.s.trik Std. Repair 11-28-77 C. Groat 1042 11-9-77 M-204. Flued heads installed in ont. #2 floor with . - . _ _ _ . _ _ _ _ concrete tiohtiv adhered to ext, surfaces Rework 11-23-77 C. Groat 1043 11-9-77 H-326 'Hgr. 2-611-1-10. SS nine welded to hanger w/o . _.._...__. _ _ _ .aporoved_dadonas for_AC__pt.coram. Rework 12-2-77 J. C. Huron 1044 11-9-77 E_-E2AC. CaMe reel #0771 delivered with crushed lagging on 2 sides & cable __damag' ed.____
1045 11-10-77 M-204. . 30" Service water line. CS pipe spo_ols Doc.
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weinco_w/.o approved doc. forms for QC pronram Itenair 1046 11-10-77 .11anscr_dNg. 1-616-6-18. Hanger.16-1HBC-134-H3 ~ Rework _ _ . . _ _ .AaClaged_ during cons _truction. 1047 11-10-77 Dwga..c-141 c tM - Repair,
. _ _. _ meats,._brok,_en dowels. Equip pads.nnuela_do_not Aux. meat 85: _coverMuire___
Use as is 2-9-78 S. l< i rk e r
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LOG OF NONCONFORMANCE REPORTS 1 1 a PROJECT NAME Midland JOB NO. 7220 PAGE 7b 2 3 4 6 5 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1067 11-23-77 _M-656. nht.1. nt /!9 - un < not n1nnaa at inint. nnt Rework 2-9-78 _sicncLby WE or WOCE. no AT witness for hold point. Use as is J. S. Savoie 10 4 11-25-77 .M-10hAn- RR pipn npnnl a d al i vnend +n +hn johni+n Rework w/CE.chninn nanning npnnla +n mn+- Uan an in 1069 11-25-77 C-233. m a nnt nupplind vi+h 6" RR nihnws1.that unen Doc Rework
- - _ _ . incorporated inte an emhe a_ 2-27-78 J. Slifer 1070 11-28-77 X-10hA- Spool DN mn* nn- One 80-R637-hy 7
_ _ _ _ . _deliverna tn thn johni+n anmnge a. Rework 1071 11-28-77 M-10hA. Onal i ty vnvrinatinn nnn _ nnt vonH - apooJ fnhhrd ___. .to__unappenvna aug ; innnvenn+ fahvinn+4nn-1072 11-28-77 _Dwg. C-237. Stud locations for Crane Rail Supports No 2-1-78
. _ . . _ _ vary __1/8" +n 1/9" from that_given on_dwr. NonCOnformance D. L. Osbom _
i J073 11-29-77 M-326., Haneer sketch 2-613-h-18. dimension Riven is Rework l'--9_7/8". actual dimension is approx. l'. __ 107k 11-29-77 M-104AJpool 1 EBB-5-S638-14-1 received with rust and pitting inside. _ 1075 11-29-77 C.-462. Rebar removed from around Fuel Transfer Slee ve Telex. f2-7~77 P. Vanderveer __ U nit #1. Elev. 626'9 Use as is 12-20-77 B. T. Cheek
. . . . . . . .1076 11-29-77 M-204. Pipe spool 2HBC-322-3634-2-7 damaced in Duplicate fa p~d oTvn a rea. ~ of NCR 755 12-29-77 J. R. Behres 1077 11-29-77 C-j5~2. R ebar omitted, AuxBldg wall #21 & #2~2-~~ lev.
584_, 12-12-77 f1._ Ecol.e _ _ _ . . . . . .1078 11-30-77... M - 64. Coating damage, coating _ peeling off on Emer. Repair DicRcI Oil storage Tanks received. 2-11-78 D. Osborn-- 1079__ 11-29-77_ U-305. 3/4" Socket Flanges rec'd do not meet
. . _ ..comple.te markino reauirements per spec, rea'mts. Re.iect 1080 11-30-77 G-27 Pvnhnnt +emn_ nnt mnin+ninna anving- unlainy nc J. S. Savole Personnal T nnie Din;,.
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Rework 12-15-77
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1081 12-2-77 _C.-J04._f ttachment plates for class Etrav supports Reject phow evidence of drilled holes filled w/ weld metal. Use as is , 1082 12-2-77 Dwg. C-381_&_C=652. E_2 atruc_tural._emheds located
. . . _ _ _ _._ above_ design _draWiDg_elHYAtiona. Rework ______
1083 12-5-77 M-18. Rmergency Di esal noneratnv Pnnnan+ ion _Partn Reject
. . - . Fabbed_w/_o PE. approved _dwgc.,__incarren+ dimensions: Uso.as_is_.
fA-5-77 1084 __ Dwn . . C._2.4.4._3y_3 0 x 112 b e a m_c onn_e_n_t.cd_Lo_n_C - 6 Use Ac Is - embed has incorx ect fillet weld dimensions. 2-0 ,3 J. C. Huron 1085' ~ ~ - - 14 d-- ' bwg. C- 1028. R coar sEI'fted, remp'ved. Diesel-
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El. 63086" Std. Repair S.
.G.e n e r at o r bld g.
- - 12 ?'___77 , . .._Ki_r k_e_r.
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yj~ N-v). ( LOG OF NONCONFORMANCE REPORTS - (v l PROJECT NAME flidland JOB NO. 7220
-PAGE-2 L3 4 5 7 DATE NCR NCR NO. .DATE .NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY-1086 12-5-77 lt-200_ Rhnnwalds do not ennfnem as they are specified on the anolicable sketch for each hancer.
1087 12-5-77 Spec. J-263. Doc. verfication package has no Form Doc.-Rework G-321-D available for Thermowells. incorrect bolts Use As Is , 1088 12-5-77 ft-106AC. Shop welds for hangers received are _o_vgrs i ze d . 1089 12-5-77 F-19487, Zone 4 Gravel received had failino gradation _M t, R eject 12-29-77 T. Chr:.stofferson - 1090 12-6-77 C-230. Cement content 5# low of the required tolerance Use As Is 12-30-77 S. Kirker _for_ Batch Ticket #24485. SWI(634.5)b - 1091... 12-6-77 C-231. Concrete curing temperature fell below , Telcr. 12-16-77 A. Lamach minimum of 50"F. DG(62 5. 5)a Use as is 2 _1-38 S. Kirker ' 1092 12-6-77 _C-208.- (Jser test #48. fine acorecates test failure.
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1093 12-6-77 31-209 shopwnlds nn hanqcrIdn nnt ennfnem as they are_s the annlicable sketch fnr pa- han a.r ___1094 12-7-77 C-210.pecified nn4A backfill sampled had 94% passing the 4" g'slev e Telex 1-25-48 T- Lico Exceedino the allowable limits. Use As Is 2-2-78 T. Lieb 1095 12-7-77 C-230. Concrete placed with high slump. A(688.5)a' , Use As Is 1-13-78 B. T. Check 1096 12-7-77 C-230 Failing graddion for 3/4" aggregate , pours _ AT62'4 )a, A (643. 67)a' Use As Is 1-13-78 B. T. Check M-64. Documentation packages for tanks received w/o 1097 12-9-77 'oc.- ewor unid_ maps weld rod control records, cleaning doc. 1-17-78 D. Delanov M-204. A rc strike on spool 2HCB-20-S613-3-4. 1098 12-9-77 StdRepair 1099 12-9-77 d-~2T1. Concrete on cure, temperture oi 48 F recordeo Telex l-17-78 S. Kirker S_eryi.cc Water Discharge structure. Use As Is 1-2h-78 D. O. Osborn 1100 12-9-77 C-111. Grinder left depression on penetration 2Z-51, Std. Repair 2-11-78 l' nil]/f2~~T2 gr6" Az-297b J. C. Huron 1101 12-9-77 C- 143._Replac e m e nt v nh a r I n ft nu t n ea r_peneiration s 'lo s.leeves Z'4 and 31, Aux Bldg Elev. 5848 flonconformar ce 1-3-78 D. L. Osborn 1102 12-12-77 2-305 snrvice rating orupipe plug stamped as 6000# _ nali ty VnMi nation Boc. indicates it to be 3000# Rej,ect ?-3-78 P._ChrjAtc.fferson. ' 1103 12-12-77 05 Heat code on 62 pes. of ~4/h" 150# CS SW flance Reject _ -- ill egible. 110h , 12-12-77 E-215 10" 90 LR Ells delivered to_the .iobsite w/ Reject 2-6-78 D. E.. Duff
. _ . . . _ _ Certified MTnn. X-rav film. and code stamp. .
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LOG OF NONCONFORMANCE REPORTS
' ' 8 PROJECT NAME Midland JOB NO. 7220 PAGE 76 2 3 4 6 5 7 DA'e E NCR NCR NO. Ev".T E NONCONFORMANCE DESCRIPTION / REMARKS
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DISPO. CLOSED CLOSED BY 1105- 12-13-77~ Valve Manual operating handle broken off, rendering t_he valve in-operative. Rework 1106 12-13-77 .C-231 Concrete Temn. not maintained durine cure. reicx. Iz-zr77-- D. L. Cis'bo rn . _ _ ___.__ __ .SW_Line Rinv. 383 5:t in 390_g* Use asis 1-10-78 S.'Kirker 3107 12-23-77 0-210. High air entrainment on Pour A(687)c Slab #8 . Telex. 12-20-77 S. Kirker lJse as is 1-6-78 B. T. cheek
~ Tl'OiI 12-13-77 ~C-208. Gement users test #61 had a recorded result . _ _ _ _ . . . on lo.UL.of_ ignition of 3. 6% (rn p . of 3. 0% allowed) 1109 12-13 -77 ~C-208. Flvash samoled on 11/4/77 had a specific .
qraviiv variation of 5.9% exceedino specified max.by.9C Use as is 2-9-78 T..Lieb 1110 12-1h-77 .G-27..__ Dwg. -639. Renma 917R1 nna 917R9 unlana vi th nn _ _ . . _ . . ---- . evidence ne valaing till av mn+n1 ennten1- Tina An Ta 9-10-78 .T. c. unron 1111 12-1h-77 M-305 nan + coaa a*nmpea nn ma t 'l anan nat anmnnen " R ewo r"k 2-3-78 R. Montreiu1~ _with_hcat numhav nn ncrtifind MPD: 1112 12-15-77 F-24898. Beams received without heat number trace-Reject _ ibifity. 12-21-77 D. E. Duff -F 1113 12-15-77 MAz-47
- 2.04.cFlued heads without covers. Cont. # 1. Az 57 Rework 1-12-78 C. Groat 1114 12-15-77 M.204._Eiping materials stored improperiv. Lavdown Rework
.. arcA s . __
Repair __1115 _ 12-16-77__ Dwo. 617 Sht.6. Valve ricaed to spool piece placin9 No itFain on spool weld making ouality 01' pipe indetermina te. Non-con 1-21-78 H. D. Foster 1116 12-15-77 _M-R5CC. Valve ID on tag does not compare with Valve _ _ _ _ . _ . _ . _ _ .ID_on_Qtality Verfication Documentation. Use as is 1-24-7B DLA. Delaney 1117 12-15-77 M-106. _. shop welds en_llangers received for EME 8% & 968_are_nversized. _.Il18. . . . _ 12-15-77 M - 157. Nameplates for Vert. Axial Fans are incon-sistent when compared to the documentation Re.iect 1119 12-19-77 M - 106 i~C . CS lugs for hanger TD"-lHBC-110-H4 have 1
... . ... _ _ . a. heat number that is not traceable to the MTRs. --- eject-- 2-27-78 D. Duff 12-19-77 M-55. Gouges in Heat Exchanner nozzels. OE-76 M Q
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117.0 Std. R epair ., 1121 12-19-77 c-231. _.concreta anvenna ha s_.too. +hi cle Grout-cover. A(608 Use as is 2-2-78 S. Kirker 1122 12-19-77 M-305.) ..
.Socketa eld _ raised _raca r1anges dn nn+ = cot
. _ . . . . _ _ _ complete _ marking requirements per ARMR Rnnt. TTT R ej.ect 1123 ,_ 12-19-77 M-305 Designation _plServico_Jla_ ting is not stampe.d on Socket Weld Pine Plugs. R eJ'e ct 2-3-78 R. ,__M.ontreiul e
i [% . , ( L) Q N.) LOG OF NONCONFORMANCE REPORTS - 1 1 s PROJECT t . AME Mialnna a JOB NO. 07290 PAGE 77 2 3 4 6 5 7 NCR NO. DATE- DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DisPO. ' CLOSED CLOSED BY. 1124 12-19-77 _Dag n-3h3- Val a nen fnuna val ainc nt i nva No weldine beine done on_ upper quadrantaT.(p+ garanta. 9 Rework 1-30 J. C. Euron 1125- 12-20-77 Hanger 1-603-8-5. Baseplate for hanger installed Witically instead of horizontally. Rework
.,1126 12-20-77 _J-233AC. MR indicates thermowells are to be socket
. _ _ _ _ atelded. delivered to the_jobsite threaded.
1127 12-20-77 C-233L Embe_ds delivered to the .iobsite with oni.y R ewo rk.
.. ten _s tuds instead of thelenuired eleven.
1128 12-21-77 Valve 30_ HEC-MbR. .. Flange _s.caung surface and____ _ . _ _ . butterfly han rust in_ bo.th_arcas- Whan1/2 Rework 1129 12-21-77 M--20h W611 4. socket welds were nado on 1" pipe
.without tha ennniend WR-G form Use As Is
. - _ .1130 12-21-77__ F-3106. Compres sive Jtrergth._JJo AT hold of test sampleDoints.
Tor non-shrink crout rec'd was 10# below spec. req'mt. Use as is 12-23-77 J. R. Sli fer 1131 12-21-77 C-231. Curing temperatures of concrete, fell 4" & 2" b-~ e 15w minimum allowed. Use As Is 9 78 S. Kirker UC(oT4.331B' 1132 12-21-77 C-231. Concrete curing temperature fell below
. _ _ _ . .apeci[ication reouirements A 659) Use As Is 1-2h-78 1133 12-21-77 C-231. Concrete curing temperature fell 15{elow _%_Kirker
_ _ _ . specification recuirem ents SWI(6 53)c, Use'as is 2-9-78' S. Kirker 1134 12-21-77 C..231. Concrete allowed to dry on the surfac'e ~2 Telex l-23 78 clu ring _cu rine. CC(650.17)a' Use As Is _ _1135~_ 12-22-// Dwg._E-714. Installed cab'le tray supports have more 2-2-78 S. Kirker ' splices than .e4'd by dwo. Aux.' Bldg. El . 604 ' ,6D ' 1136 12-23-77 C-170. #11 rebars omitted, K wall 01.6 a 8.6 Use As Is 1-13-78 B. T. Check. ___1137 12-23-77 M-204. Spools exposed to an area where cutting w/ a __ _ torch has caused rust and heavy splattering. , Rework 1138 12-28-77 Ql_208. C-owed Cylinder by GUO8curine tankC-31 temocrature higher,than or ASTM ' Use As Is 2-6-78 S. Kirker 1139 12-28-77_ M- 346. No Code D'Ita plate on pipe spool 2CCA-1 SU . Doc.- 1 lb 12-28-77 2 . Heat number on flat har does not match _ _ _ _ _ . .numbc r on documentatton. Re 1-5-7_8 TJrintofforcon_ _; 1141 12-28-77 M 64, t received without Quality ve, ifientic" _ Documen ation. Reject 2-8-78 D. a . -i ueJ.ney-1142 12-29 'CT231. Field bending of #8 recars, Se r vTcE9 Vat'e r -, _~
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, _ Pump Structure Std. Repair 2-2-78 S. Kirker m v
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LOG OF NONCONFORMANCE REPORTS 1 Midland JOB NO. 07220 PAGE
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PROJECT NAME 6
# 3 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. ':LOSED CLOSED BY 1143 12-30-77 A-13. Aux Bldg bl ck wall with no provisions for rebar or lintel. _' riework ,
11hh 1-3-78 F-21381. Desismation of service rating is not stamned_j on._1_" ana 3/R" pipn pingn-1145 1-4-78 _M1106. Shan wolde nn hangnre arn nynreived fnr _E-f1E__909 464, 469, ana 019. Telex l-23-7 3 11h6 1-5-78 C-632,._33rs should extena 2 ' 1" hni nu Ahh 'h" but vera. . Torres Use As Is 2-6-78 A. S. M(irker 1
. _ _ _ not_ installed. cont. 49 Want non- shi ni a unli .
_ _ _ _ . . . .1147 1-5-78 On230mConcrgie_placed hav_ing temn. of 62"F. should Tglexp82h-78 p gurgerir or . _ . _ _ . . _ _ . have_bcon_$Q_E+10eP- 1E(f>30 $'W Use As Is 1-5-78 C-231._ Furface Temperature not mnintninna. Telex l-13 "8 A. Lamach 1148 B. Cheek TTnn An Tn 2-13-78 _ _ _ _ _ . . _ DG(627..$)n _ 1149 1-5-78 2=3106.. nana m sample _.nnt +nven.on_crou+ rec'a,_. bags _2/A Reject sont__to un mnnting unro nat_waighed. Use As Is 2-16-78 J. Slifer 1150 1-6-78 M-30$ _ Marking on matl. (Heavy Hex Nuts) does Not agrac_With Verification Documentation sent 1151 1-6-78 M-L.27, Startup Feedwater Control Valve delivered to jobsite_w1th a crackea casing on pressurn nwitch. 1152 1-6-78 C-230 ___9fLen. ya. nf ennnrete was indeterminatly
. _ _ . . - _ . _ _ placed.- CC(147_.5.)n n (ennernte alump) 1153 1-10-78 C.230.__Cnnnvato aia not mont thn 90 any enmprdnnivn
. --. ctrength. Ann Bla c._A(.6 4 33)n' Ace _IICR_9AA 115h 1-9-78 M-1250. _Valvo roccized_on sitc_with_no_ verification documentation _S/N_5205=1h--l-6,_6".-ocB-cB-xt 115$ 1-10-78 M-129A . . _ Ident ific a. tion _taga_are._ improperly _atta ch e.d_.t c operatora_on_six_valyca,_G-321ILforms incompletc._ __ _ __ _ _
.lbl32, (h 12" Valves) radiographic film not sent to
. . _ .1156 1-9-78 Dcc.-
_jobsite. Code data sheet incorrectly filled out. nnynvy 11$7 1-10-78 DWG.C-625- 1 #7_down1 minning_enming nut nr thn runi
... transfer _ wall _apprnv. 6'-0" U. of W cnrnor. Use As Is 1-13-78 F. J. Milsovic 1-10-78 $ Star crout.Julletin_012761. Inde_terminain_ cur _ing of 1158 grout..
nurface_temperatura_wan not Telex 1-31 ~B S. Kirker 3159 1-11-78 C-231. StH(635.5)n _ maintained. Use As Is_ 2-13-78 H._ Cheek _ _ .._. 1160 1-12-78 M-1. Pressurizer _ Spray _ Motor _ Operated _ Control _ Valves._.
. Valves atored_improperley, _ _ _ _ _ _ _ _ _ _ .
._1161 1-13-78 M-10hA. Quality Ve_rifica_ti_on._ Doc _umantation_not_ receivc d. Rework .
.(2CCA-18-S611-2-8) rust on spool - _v .[2HCB-2-S613-7-5) Doc.Rowor1.
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f% (. i ! (/ \ '\ jl' LOG OF NONCONFORMANCE REPORTS - h i Midland s PROJECT NAME JOB NO. 07220 PAGE . 2 3 4 6 5 7 DATE NCR NCP .*20. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 116'2 1-13-78 C-210. Zone hA' Pine Backfill. 6666h failed 4" & 3/8" sieve requirements. 66328 failed 4" sieve reauirement. Reject 1163 1-13-78 M-1. Unko np h n nvivo Mntnv. stnrnge nna maintenanco not_ maintained. 1164 1-13-78 J-201.-_Fnin enntrni pnnnin._s/n in15/1n95 tnnknut relay-. switch _ bent.__Namcpin+n hrnknn in hal e-1165 1-13-78 M-305. S tud s_&_ Nutn_do_n o t_ ment _th e__qompl e t e
. _ marking requirements Rej.ect 1166 1-13-78 M-305 Dolta_& Nuts _ stamped..with_ wrong _hcai_ code. ___
Documentation _ received in indeterminatn_ _ _ _ _ _ _
- 1167 1-13-78 ;t-10h A,. _.Di_m_oquigns on_6" flpage_do not acree with No
_ _ . . _ _ _ .v.endor_drawin7. ( 1DEC-9-3633 :6-1) _ Non-Ion 2-2-78 M. Donovan 1168 1-13-78 M-lh..__Continq_on uni t 9pn5R hns numnrnna nvann'ne
- - . - . - - paint cinking ner- nnwork 1169 l-16-78 M-326.__ Hanger 2-619-3-18 is_yelded to embed with_Epprac. Rework 1/16'Lspann between them. Rhould hn innreased_to.__3/8"-
1170 1-17-78 C-23.0, PG-DC Grout was batched containing less than th 3 . minimum..desiga_ weight of cerJent. Use as is 1-17-78 M-30L Studs & Nuts do not meet the complete marking 1171 _ _ _ _ _ _ _ requirements. rem *
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1172 1-17-78 E_536. nnnanit hna bann anmnged._by arilling the Std. concratn ninh_ Anv. Bldg. Elnv._$$3L(9BCol3.) Repair 1173 1-18-78 F-25h68.. 100 pas of 7/8" vint naraenea vlashers. _ _ . _ _ _ . _ _ . Vendor.sent 7/8".(_Purchann Order requirna 1") Rnject 2-9-78 R. Montreuil ' 117h 1-18-78 M-1.8 _ Reactor Coolant Pumn Motors, incorrect mounting
. . . . _ . . _ flange _ dimensions. rabbet incorrect 1v designed, 1175 1-18-78 C-306. Two bundles of 2 48 Rebar were cut without .
_. __ Prior _ approval from Project or Rasident Engineering. 1176 1-18-78 C--208. Piva Rtar Crnut Acceptancf. inst. Grout enhos__
-. . . _ _ _ stripped at h1 houra avnneaingA.honi limit. _
1177 1-18-78 C-208._ _3/h" A ggrngntn nrnan tinn _ nia nnt moet minimum weight.__Varicus_placcments-nn 1/11/78. _ _ _ _ 1178 1-18-78 C-30h. . Neld_was_comploicd_on_Boam_#217Bl_to_E_1.__... Rework 1-30-78 J. C. Huron Embed without_Qn Vari ficatinn of fitup. ___ __ ___ 1179 l-18-78 .0-208. _Ra_apaary Prisms were stripped a_i_h6_hanta_. _ .__ .4.50_minntca._ no_t_meniing_minizun of h8 hours.(11/lh/_77) 1180 1-18-78 M-305. _319L8.at"_ Dis._sch_80_P.ipe_ 7 delivered to -
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[ , rh p / p Y LOG OF NONCONFORMANCE REPORTS d , PROJECT n.AME Midland JOB NO. 07220 PAGE 2 3 4 6 5 7 DATE NCR NCR NO. .DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY
~~I81 1 1-19-78 C--231. Concrete Curing ( A total of 23 indeterminate ~ ' '
hours of low temperature .SW l ((oM E ' 1l82 1-19-78 E-20, 19" Val d Monk P1 nngon. Rnvfnnnn nnntain nnrntnhos, water Ionna inaida flanna- vna+- M #9 Von. Avnn 1183 3-18-78 C-230. Concrete strengiIhl Concrete niaced 10/18-77 Use As Is Telex 2-6-7E S. Kirker _ _ _ _ A(699.,17)a' failed to meet required straneth 6 90 anyn. 118h 1-19-71 M-106A0 PR 8.10 pc's Carbon Steel Plate. onnlity Doc. Rework _ _.-. verificatinn donnmnntatinn nnt vnnnivna. 2-6-78 D. Duff 1185 1-20-7L -50B. Franturad vendor _weldn A ntierener. nine __ Vendor wnl d n A 1 nti f fonnv fvnnturnd. Pnrnnnnnl Lock 1186 1-23-78 Dwg._C lgt ' h nn. van nf mnn mir van n1nnna nutnian - of tho._specified 14'mi ta _JL Use as is 2-18-78 J. Moycru 1187 1 - 21.-7 8 M-305 696 Pcs li" Sch.8_0 (.659_)o 2 20' Random Lenghts. _ _ _ _ _ . Matl. received at johai_to with_no_Ilent #'s. lenible markj ngs. ,,,_ 1188 1-2h-78 ?:230. 7 vas. or n-9 nnnnrnto fniina +n - man + Annn nmi 90 anyi
..@.. n(_7fdp38.)n '
1189 l-25-78 M-127A. Tn tags on S/llyM-2%-% WM-26-9. WM-26-2h are
. . . _ . . . wired._to_operntnrn . P-391E forma _incompletly filled _c 11..
1190 1-30-78 M-lh9_, Housing of IVM-66A Safeguard Room Unit Cooler _ _ . . dented & Punctured. Ele _y. 668' Morth Face East 6.2 Repair 1191 1-31-78 D_wg._c-378. Pressurizer Lower Support Embed. Shown @ 17'9" S._& 10'114" E. ch9 gy be 17'9" S. & 10' 0}" East , Repair 1192 1-31-78 M-20h. Field Weld #12 N F15Cr_not qualified to the
. . _ _ _ . _ applicable _ welding _ procedure __ Aux Jlldg. Elev. 68h' M-106. E-f&h16.687-01,65L978 A FMD-022. Shop _w g0%
1193 2-1-78 do. no.t_mee.t_acceptanc.e_ criteria of O A/OC_procedurn ev. B 119h 2-1-78 31-106. F-ME-L d JnG,._&_.972. Shop _weldn do not_ meet _ acceptance criteria _of OA/OC procedure #02A006_Rev. B
.. ......1195 2-1-78 .l1-215.. 10" Sche _d. 80 Scamwelded Pine delivered to the Joh. site w/o MTR for weld mat'l usedi radionraphic film, Reject 1195 2-1-78 M-215.._12" Sch. M SS_pipn doliveCod tn theJobsita ,
w/ollTR_for_walti mat'l med antLradinaCaDhic fi.lm Doc. Rework 1197 2-2-78 M-75.._llo Documentation _Pa.cirage received'for the _ _ _ _ . Servica.Mainr pump, tagJ0P=75A. Doc. Rework 1198 2-2-78. . _ . . . Dws. C-67h. __Conflic_t_w[dwg. C-h3' _a. s to placement _of r
. . . _ . ___ Pipo_rce_traint embed - type 3. Cont. #2, El. 67 E-7. Terminations in motor control centers not fn ['11"
~
2-2-78 p 1199 .. Eccordance with requirements. _ . __
CT Q
,_.s
~]
& LOG OF NONCONFORMANCE REPORTS l 'GJ
/ 1 1
~
PROJECT N AME Midland JOB NO. 07220 PAGE a 01 2 3 4 6 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1200 2-2-78 E-106AC. 5 ocs. S-Beams delivered to the .iobsite Doc.- without certified material test reports. Rework 2-9-78 D. E. Duff 1201 2-3-78 ._c-230. nagged cement (G66 bago) delivered to .iobsite nn_12 1 77 withent a temperature being taken. 1202 2-3-78 M-b17^ Rndingraphn for nonny want nnmnval pnmps _ _ _ _ . not_avniinhia- dannity nrnhinm. ntn-
~
1203 2-6-78 _c=38. Angle received with incorrect dimensions & kog finma nnt anmngn- UseAsSs 12014 2-6-78 _C-230. Pour c(77_1.G)a' did not meet 6000 usi @ 90
. . _ _ - - - - _dayai Cont. T Ring Girder.
1205 2-6-78 _Dwg c h38. Right 2nX23nXh'-10" anchor plates for Use aS iS _l)c.t._#1 * #9 wara mi nfabricated. M. A s. Rec. Shield vall Repair 1206 2-6-78 _M-6h- Emnr. nianol oil Storage Tank Hold Down Strans. Coating _paal aa A nhippod. No nDating on strapa_a_t all. Std. Ropair 1207 2-8-78 _J-201- Main enntrn1 panela;__.nonduit does not have
-. color coding; aiatanna hatwaan vacavayn hninw minirrum.
1208 2-8-78 C=231. concrete _curine fell bplow a minimum of 50 for 50 indatarminate_honra.-. Aux _Blds. Block _ Wall #6 1209 2-8-78 bi _106An - Ng 1 619-5 19- nnngar hna 5/1 A" till at wolds instead of- 3/16" as--en11cd-out by_Grinnell proc _ 1210 2-8-78 F-25765.___Asm- A307_bol.ts do nn+ h we mannene h ava
. . . _ . identificati nn -
1211 2-8-78 Dwg._ FRY-MPn 9 9no6_ RR pipn nttn'chna tn Pined Head has hole _burnaa +hrnnah i + nnnned_bv nenine nf velainm nbl a _ 2-8-78
~
1212 JwasmC-141.C-194. E'xistino dowels' do not meet cover"_o
- .. .tequirements . Aux. Blflo. El. 628'6".
1213 2-9-78 _Dwg._C 90R_ n 906. amhaaana pintn inntn11 na ton nmn11. North fn n a nf Yn 14ncr$ 9 A A A- Anv. R1 ag_ R1_ A8380H R_e_ pair 12114 2-9-78 _C-230.__ Dement uner mant 463 1/11/78 hna a vaan1t nr _ 3 39%_SO, A h OM 30aO.A1903, AYnpediMg mnv. limit. _ _ . 1215 2-10-78 E 90.___Elec._.Pene_tration_Asacablica._no_inort a s
. blar. kcl _c.able chaffed. 2Z1h2.1hh, lh6. Ih3.
1216 2-10-78 M-618.__36" But.terflv_Yalva.alepre.asion across the __ raiacd face _of flanga._ manual _. hand wheel broken,3)_QQ6.Q-6-1 _ _ 1217 2-10-78 M-20h. Field _ Weld _#15Hl. Pen. 2Z7L,__No_ka-Qas
. . _ _ _ ?ho' for. rep _ air. welding was completed w/o QC &WEeTeh,e_igpei.
1218 . 2-10-78 E-20 Two Elec. Penetration Adapter - Flanges. G~~321D Doc.Rowork [
. . ..was not completed by Bechtel ; Supplier. p_
3 7_73 g 1g
-( ,
- gs - '
.ia- ,
4 '
! , i LOG OF NONCONF RMANCE REPORTS i-
/ 1 O
I 8 PROJECT NAME Mid1nna JOB NO. O'lD PAGE 82 s 2 3 4 l
.s ,
i DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY - - 1219 2-13-78 F.31Q6, FiY.e_Siar_ Grout. Tt, b. SPh26 failed Compressive q.trongth. location of 32 bags indeterminate Use as is 2-lh-78 R. Montreuil 1220 2-13-78 n-106AC. 16 pc's. l'3/h" X gn SA414 Crade 6% Lucs. nnnlity nnnnnnntatinn pnnknga han nnt hnnn vnnnivna. Doc. Rework 2-21-78 D. Duff 1221 2-13-78 .M-106An. Rhop ordnr L MD-Olh L MD-C g. L M491h__ H_MP-979. unlan an nnt mnnt nvi tnvin nr' TTT8 n T$edur o, 1222 2-15-77 : m326 8n nangern'nonaiatine or 300 viela welda. undersize _ welds /defentn. Auv. 1 A 9. Contm89 1223 2-15-78 M-305. 11.6678 h" of 2" Sch 80 CS Pipe. delivored to JQbatic_WJ_th_ par _tial_ markings. illegt.hle or none at all . ect 1224 2-15-78 M-10hAC. Pipe Spool 2DBC-9-S63h-7-h. received at the , _ jobaite_ dented.
+
- :. Rework 1225 2-15-78 H-25AC.' Wro's revision of the G-3.21D form was received Doc. Rework with_the_Qualily_Xerification..lloswacotation for OP.-75B__ __
1226 2-16-78 Grout _ Cuban._._68 cu. feet oL grant _plap_ed with only 6_sotalof_cubeaJnada._ Linnr Plaia_ Repair _.El. 672'+ Use as ic 2-17-78 D. Check 1227 2-17-78 Dwg _OO-550-.01.BT. Annhnv Roli R1 neyn,platn A nut _Maa._
-- founL to_be_.off., center-1228 2-17 M_106AC, Shop _Drde.ro E_MD-Oll.Ol h_031._&_033_have welda_whinh dn not mnnt thn ncneptanne nri tnvin.
1229 2-17-78 A2n- Riv R1 antvinal Pa'natratinnn,_. cable _ chaffing,
'lo inert not ronnivnd. hlnnknan.
1230 2-20-78 Dwa. C-hb, .a binnknt _ Don,Dnbed /638-lh-21 is not in correcE location as called out by dwg. Use as is 2-27-78 D. Osborn 1231 2-21-78 M-111 An. Plued Rd T23,_ heat code anen not fgron with Doc. vnn'd. T218 nn impact _ tenting rnnul tn /w Dnn. pkg. Doc. Rework 1232 2-22-78 f=233 9 Tank Rupport_Wal.L Bnhedn, vnnnived at thn No 2-24-78
,jobaiic_.uith nhnat 3 nr thn C-391n envm mi nning- Nanconformance J. R. Slifer 1933 2-23-78 .
C.305 J undled havn nut vithnut prnjent nr nanident Engi nnnvi ng_approYal . 123h 2-23-78 C-23a.__ Concrete Air Content.._for_ pour A(6%9_)p__ n1 n n na wi th hi ch u nnd inantnvminntn nir 1235 2-21-78 [M-305.'. ARMP R'A 193 Crade B7 Rtudn. mnt'l markna
.ASMP R A19h documehtati nn nhQwSJnnt'l to__bn.RAlg3_
1236 2-23-78 .M-$hAC .__RD _Sp ray _Rtap a,._1_radi ograRh i.c_.Inno rt_mianng , MaioI_DDeratQFJ__on numDe tarred wrong._ 1237 2-23-78 __L-201. Main Control Boards a _ test or_ts sent do not
. agree with spsoifications < finish p int record not ce t tified. i
. --men -, -
(
O n -~ ( _( ; (_..~
) ' .) (7 ..)
- u. s - -
4 LOG OF NONCONFORMANCE REPORTS ' 1 83:
~
~ Midland 07220 i
a PROJECT NAME JOB NO. 'MGE 2 3 4 5 7 DATE DATE NCR NCR NO. NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY'- 2-2.30. nnnnrata-hich alumn at anti of 'line for nea 2-24-78
~
1238' p ynl mir. Pour AI701)a'~ ' S-20,__Electrica1 penetrations delivered to the .iobsite 1239..- _ 9-91-78 jnmng b vn T b 1240-2-27-78 gg1 0bt meet criteria of QA/QG Procedure OZA006 Hev. U e t-k i$ k b
~7241 27-/8 F 24253 huclear. Pipe 1-ittings, Purcnase Uraer reiluires slibrt7a~dius eiIs,. Iong radius were deliverea,
~
- T7T78
- ~
~~~ ~1242 ~ ~ ~ 2 Dwg. C'-695. Missing Slab P,ebar in fuel transfer wali pouf ~t'0 t I . 64 / ' -b"
~
124 3 ' ~ ~~~~ 2-2 8- 78--~ C~731. Concrete curing Temp. fell below bou on Pour
. _ _ . _ _ . _ _ A(~672 ~5 Ta '
- ~ . _ _ .
4 ..ege = eg
- N6
_M69 .e.e % wh eg.sr.m eq wew w
*e hwma63-. ow_
e . _ _ _ _ __ __ _ _ _ _ _ __.____ _. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-___m . _ _ _
O ,. r ,o , . k NONCONFORMANCE REPORT /, l. 1 . ;,.
- 1. PROJECT NAME JOG NO. I
- 19. 20. l .
__g 7 ppg NO.1193 _ PAGE 1_OF.N
- 2. UNITIS) 3. DRAWING /PART NO. REV d. ITEM DESCRIPTION 5. ITEM LOCATION
_._co:mnon
- 6. P.O n.c_ Block _16
- 7. SERI AL NO.
if/.A_ . . Pipc_.IIangern . OC_IIolLL'hac_/'L____ AL, 8. REPLACEMENT PART 9. SOURCE 10.2XX}IG3OIOC{ SUPPLIER 7220 411. P/N._.14u_ REV SER NO-nov. 7 .. son niock 1A , Rupplier T'PT..Gr.innen. .Har.ren , ...OhJ o _
- 11. INSPECTION CRITERIA IR NO 15 12. ASME AUTHOnlZED 14. Discovered Durinn 1'a. t'qu;p Furnished R/
({l DWG ( ) SPEC ( ) OTilER NO R O'D 13 (hKETCH ATTACllED0() Rec's ( )Const ( ITest
$SPhlO )n y YES ()NO ( IChen KlEn9 ( )FLD
- 16. NONCONFORMING CONDITION 7 ow;v-f.g 73 - h0.((re iv d on ITT Grinnell,a shop order E-]E- _24. DISPOSITION CONCURRENCE 416; 687-01. 857_,_fEO, and E-MD-Q22 have gihop wolja.ybich are spqqified on the appM-- (
--- ~ ~
_ !_~ cabin _nkqtch for each hanger. Contrary tg_the above, the shop welds for the ham era l'H OJ ECT f alt.O CN GIN CCit DATE are nn rollon,_ anLdo._noiJucaLthe_acccIttance criteria as listnim_HT_Grinnnll'a_ Pf aOJECT CNGa ret Let UA1C Q11nl 4 l y_dgguranCQ!OMI 4 fy_CQDhrAl bMDAdllM MEO P NOv A ^ PedOk CONSTIT'iEEEt450ME63 O N EE' AUTHQHt Z ED IN:;PCCI O f t UATE ('On ' t Pg . 2
- 17. REPORTED BY DATE 18. VAllDATED BY DATE "' '*" ** " 5 a
1
~ ~ ' ' ~ ~ ~ ~ ~ ~
- 21. ROUTING: ( ) TO FIELD GINEERING ( ) TO OTHERS (SPECIFY),
- 32. ( ) Field Engincenng Disposition % Field Engineering Recommended Disposition a ~roject Engmeenns
% f 5' W / o $6* k3 $f & OC$l'YiCh Al-QLid2!O IN 9-8'3T _.
Z2299f 2. Ad@22Ed7* 4A* 4Gj_&E.dAWG 72r Jn72%91/k a(p f/ZS. A'/%%c __ . _ _ _ _ _ ._ dsecW $4' a/ade xyAurar?6<J Msw Ass.nra7~ EdC,yterkG, - -_ W6 RN.D . arm <Cl$. CMAWC[ ?$0 $8"sWG.A) 08AY Al , _Y/N ? _ _ _ _ . f/e*40 A & visYdsJ. b @lg h b Y' ,2
- 23. PROJECT ENGINEERING DISPOSITION d-6-7f*l . . _ _ . _ . . - . - . .
_ _ _ _ . _ . . . . . _ i;
~" ~
~2G. OC'AUCEiE[NCE .
CC ENGINEER DAIE AU TilOlll26'D INSPECT Olt DATE N,_j
20PAGE 2 0F 52.. 2 ncian a ~ M . -. 3 ^'ock 16 cnntinued NONCONFORf E RT (CONT'D) b. UPtn SIZE ItEQUIIU?D __ .. UELD . SIZE .IEA s
-._S JJ._U0.. . . _ . . . _ .
IIANGER.UO. _ _. _..-._ .SIGTCILR0_ . . . _ . . . .
--1 d"all around _ 5/16"-7/16"_all around ..
1-2:60 lt _h_.(Q) n
.2 "-2CCB 9h in n p n
n n n
" 1 _ _ _ _
1 E1"-2CCH-2th11C ,, , o " _ L.__
" n 1n
_2L:2CCB-Ph-15 n p n n " l j
" i n
_2b"-2CCB-2h-116 n p n n ,, ). 1 -
.2["-2cca-2h-117 ,, ,
,, n n :.
" 1 ,,
2h"-2CCB-2hif8 ,, , h" two_sidet 5/16"_all around.
" 1
_2k"-2CCD-2 i-IR3-_
" 2 - _
" h"all_.around 5/16."-7/.16" . all..arotmd !
1_ n
.2I"-2CCB_2f-H1h f ____.
n n " n
" 1 ...
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" 1 1n "
24..-2CCD-2h in6
" 2._____ ,,
" .1 "
f " 2h" 2CCB. 2 t-IR8 " 1
~ . _
. 2h"-2CCB-24-II2.____ "
1 " 10"-2HDc-109-118 22=619-1-fL " _ _ _ _ _ _ _ . _ . . .
" 9 _
1 -3/16'.'_both sides _1/8'.'-3/16" .both siaea
.._6." .1HBC-2] 6:112_.__ ._ ___1-657-l-J 1 ,'
2 n 2 4" all_ aides.._..__ ._.. . .. ..._ . _ 7/16"7,all arouna 6"-2ncc-124-LD. - __ __ . _2-61h-3-2 Con't PP.
% - Y
^ ook 16 continued . NONCON FORI. .;E 20PAGE__3 or 9 .ao 3_.
RT (CONT *D) i
.H5ERNO. SIGTCII HO. ,,__S..W. UO._,__. WELD _ SIZE REQUIRED __.,_. .UELD SIZE }EASURED 1 "-1HBC-217-H3 6 6 1 657-39-6 1 3/_16" both sides .5/16" all_antnd _ _
" . . . . . _ _ . . . _ . . 2_.__._.__..._._....._". . _ _ _ _ _ _ _ . . . . ._.
.._ l '.'-2CCD-!L-IO__
t 2-6_Ol-6-19 l 1-8 i" all_.amund _. 5/16_"-7/16_" all aro.una 10"-21mC-102-H6 " 2-619-3-21 1&2 "..__.__.______..... _ __10"-21mC-102-HS 2-619-3-20 - 1&2 "_ . _ - _ _ _ . . . . "___._.. . _ . 1-6 _
.. ____ _. . _ t"-3/6 "...a'L1_ around. . . . . . _
10"-2150-102-1I1 -- " 1 2-619-3-19 162 _ . _ 5/16."-7/16".all around . o o n
, i_g n
____I t "-2EDC_1-n8 2 63!-2-7 1 1 '4/16" two..cides 7/16"..a1L around . . .._ . .. o n __ p n n ____6 "-IIIBc-218-m 1 1-657:.36.23 ntandarL62. " all around 5/16 "=7/16 "..all_arouna _ _ . .. temj2_. Hanger _cke e 1-6_31-3-13 6 Rev. It for hanger 8"-11BC-23-H3Jndicates that abop_.wd._ds_3,h[&hkokilk. ___. be a_ fillet weldd and_that_th_gy should be welded all .ar_ound. However., the sketch does not indicates uhat____. . ___.. size the weld should.b_q. __
. . _ . fg.V_5_E "O" numbers are I t.Oli5,_.II..191xhil 2 l_ L321_,_.k,391__and 1,571. Uold_pending_ final aisnosition._ . ;M #_'.N..
5 Hold tag (s) applied _to__the_no_ngonfornting_ items _, . . - . . _ . . . . - . _ . ONDi CiGA/ . L'_. .#85-_M. W&d'Z~d'O_.221 /N-CM.dd -_fGAf .. YAf $4M-Anaxw 444.bredda4s ma+_;49_r4Ww~J _.. - . _ . . . . . . . - .
/
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