ML19329E915
| ML19329E915 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 06/30/1976 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML19329E912 | List: |
| References | |
| NUDOCS 8006180767 | |
| Download: ML19329E915 (163) | |
Text
{{#Wiki_filter:. . , . . NONCONFORM ANCE - REPOR .1' LOG & STATUS BOOK it , ,, . ,
,k REPORT DATE UN ' ~ ~ - '
' ~
PAGE COMPL. 7220 G.C. ENG. Sl #'O:~'Y *
- 1. PROJECT NO. ,,
- 3. 4. 5.
'4CR ORIG. NONCONFORMANCE STATUS DATE PREPARED BY 6. 7. DATE 8.DATE 9. D A TE 10.
NO. DESCRIPTION / REMARKS ROUTE XMTD l CLOSED BY RETO CLOSED 376 2-4 D.L.Osborn 1 2nR. v1yn =h Tn ce vennunnry, m e n Vibid 2-19
+ 1, , "
5/7/7( 5/28/76 E. R. Mbert
-76 -
100 tons received w/o user test 1.105,1.205 = -+ 76 377 2-5 E. Dutto n C-208. Concrete test frequency exceeded, .Fic1x1: 2-19 h-9-7( h-13-1 6
-76 Pour A(633. 25)a' 1.205 : ?e-A-=71) -76 I). L. Osborn 378 2-5-70 R. A. Moray C-233A. F-3043 R elensn #12- Nol nnn Rtud e nr Field No 2-5-76 3-31 R. A. Moray Back-Up Plates have defective welds 1.202 2-5-76 -76 379 2-6 D. Martin M-1. Purification neminernli er onennd. icn ' B&W No 3 h-27-76 P. M. Pitts
-76 found inside ASME 4.038 2-9-76 -76 2-12 2-25 E L. R. Albe rt 380 2-6 E. Dutton ~ 2 31 nnnn entn nn ving +cmpe r atur-c, pours PicRF
-76 -76 -76 -76 A(633.25)a' & TT(606)a 1.205 =3=9=76 381 2-9 G. Depew C-50A. Liner Plate heat number discreDancy Field No 2-17 3 R. G. Lus sier f -76 1.109 2-9-76 -76 -76 5.,
382 2-11 D.' L. Osborn C 111. T. inn r Pin en t ni n en n n n finir #1 vi a - Field No 2-17 2-27 D.L.Osborn
-76 65086" to 65186" 1.109 3-11-7( -76 -76 h
AN 383 2-11-N D. L. Osborn C-230. Half vard of hich slumn concr'ete- 'nour Fidrd 2'19 h -76 A (6 3 0. 75)a' 1.205 =C:12=70 -76 76 h-2g wt n.,5 e m-* 384 2-11 H. Boleen u in4A_ Pipe snools with shipninn anmngo Field .. 4 -76 6-1-76 6-2-76 R. A. Moray (" snd improper painting ASME 4.164,4.1 74 2 .} 76 C
-cFcid 2 1" "
385 2-13 R. A. Moray WFMC-1. Weld rod heat treatment temperatu[e 76 O
-76, b-3029. ASME = hl:3.,7f -76 -76 go iS6 3-19 R. A. Moray M i n 6 tTane n c e rocnica withnut c /R nintos Fiel d No 3 3-26 R.A. Moray E-20-76 76
-76 welded on. ASME 4.131 -76 54 387 Z-26 D. L. Osbo rn C-111. Penetration toleranen. Tinit #7 Pl o v. 76 5-10 3-10 L. R. Albert
=rcicid
-76 635'6". -
1.109 T ~Bii36 T o.103 03/7 T 11 OC.G31
, J Page 35 g
. b ]
NONCONFORMANCE - REPORT LOG & STATUS BOOK
^ b'^'
n. REPORT DATE 'Y # Y" D # 7 PAGE COMPL. 7220 o.C. ENG. SIGN
- 1. PROJECT NO'.
NCR ORIG. NONCONFORMANCE STAWS DATE PREPARED BY 8- ^ ^ NO. DESCRIPTION / REMARKS nouTE "XMTu YE CLOSED CLOSED DY Liner Plate heat number discrepancy Field No 3-4 3.-31 R. G. Lu s sie r 388 2-26 G. Depew F c;n A 7g
-76 S8-1-U1 1.109 2-26-76 -76 389 2-26 H. Boleen sM-1. CR nM sn evien st runturn cyH ndor anmno ,
No 3-26-76
-76 ed @ off-loading N/A M- 104 A - Pipe snools with naintine and weld y elyl . 4 390 2-27 H. Boleen l 2.h76 76 6-1-76 6-9-76 n. A. Moray
-76 end prep discrepancies ASME[,i f[
Field 391 3-2 P. M. Pitts M-104A. Code Data Form and other document s No 3-12 6 76 76 P. M. Pitts
-76 for one spool ASME 4.164 3-3-76 392 3-8 T. LIEB C-230. 'linetv dnv c on c ent n stronohte- 3 9~ - f T I" -id-
=26 70 3-22 L.n. Albert
-76 A(599)m', A(612.5)d' l.205 -76 _7g C-304. Embed C-6 not loc ated per DCN #2 F-t e,lg 3-8-76 D -
4-6 R. G. Lu s sie r 193, 3 P. Neiswander
-76 : C-287. 1.201 3-8 -76 394 3-15 C-230. Flyash content. ticket 075072. Pou r Wid-- 3 ~ 'l 28- 4-28 L. R. Albe rt E. Dutton
-76 A '630. 7 5)b' l.205 4--J-5 W- -76 -76 395 3-22 R.A. Moray L1-10hA. Pipe snools with loose end closures Field No 3 -76 ASME h.164,h.174 3-22-76 76
% n . ,.s. Mmy 3-25 396 3-22 W.. Faulkner C 931. hhnm nmi ttpd . Any m dg 'A' linn unl1==hqh) 3-23 -76 h -76 pour. 1.203 h2M4 -76 74 7L 7_ g qsnm
* .d t, r; Lj -f. ,b t' ' 1 S 397 3-22 '6 E. Dutton C-231. Curinst temperture. Pour C(62h)a' FM h-2-76 h D. L. Osborn 1.205 a,etu-s 76 1-25 398 3-23 R. Revereza C-2 31. R ebar om7tted. Aux R1dn ' J ' Fi ' K 8 -
Field- ~3-23-7
-76
-76 line walls 1.203 I-23-70 76 399 3-23 L. R. Albert C-231. Prenlaceme. t n FIP signed-off for nour Field 3-26 L.n. Albert No 3-25 -76
-76 A (63 0. 75)c', rescoped down to A(624)a' l.203 3-24-76 -76 AAo 103 0994 oC \ page 36 H. PA oC-Gal G" e 9
NONCONFORMANCE - REPOR LOG & STATUS BOOK u. REPORT DATE " " PAG E COMPL. 7 -
.C. ENG. SIGN
- 1. PROJECT NO. 7220 CR ORIG. NONCONFORMANCE STA WS N O. DATE PREPARED BY
DESCRIPTION / REMARKS "'n ouTE xdro" 'ONb No^sEo CLOSED BY 3-3I 400 3-31 H. Boleen C-233A. Fabrications with imoroner welding Field No 4 A. L. Boulden
-76 3-31-70 -76 76 1.201 h01 h-1-76 H. Boleen M 117. T.i nting nr vn1vnn vi+h vnn+. nn+na nn Field No h h receipt incpection ASMS Varie3 4-1-76 76 76 P. M. Pitts 402 4-2-76 R. Lus sie r r 1R. st ructn r,1 %,m 2 3 3 B3. c rack (d a nale 4 R. G. Lu s sie r Field no g_g_ -
clip. 1.201 4-2-76 76 tyy. 403 h-1-76 T. Lieb C-230.-Quality Verification Documents 73FC j-11-h; 9 -l '
& 6 4-7/s L. R. Albert Submitted without G321D. Varies 6-3-70 404 4 J. P. Betts 1-52. Cadweld rieeve nnnears to hnve been Field No 4 4-16 D.L.Osborn
-76 c ut off. 1.104 4-6-76 76 -76 h05 ' h-8 R. Hsndricks
. %92. Weldinc inck or fhnien. Ciranr C 1.
~ ~ Field
-76 Jnit #1 h.001 h-12-7(i h06 h-13-76 L. P. Wehner C-10h. column it 3 31 & Py mininentna nt = vieht= 5-7-76 6 617-0. 1.201 h43 '/6 76 h07 4-19-76 H. Boleen M-106. Unnyr Pnb chantn npprovna invol h 32L2 E h.112 nuSuW 6-1-76 h08 4-21-76 W. Pardee C-40A Dome T,iner Pinto Feat Number T)increpanc rField No 5-6-76 1.109 h-21-7t; 409 h-21-7ti R. Bennett C-110 Den mumn in T,inor pi n to ennt. Ai __',22-75 No 4-29 4-30 P. Dica rio
. tela -76 -76 1.109 d10 4-21 N . S h.- w l C-2 33. Anchor b3lts without ASTM A-325 nuts 7.Tc321
-76 5-3-76 1.202 fr-96 74 Field No 6 h11 h-g- P 177 &-M-17A Imp-np n y, pipn spon1n coverines- 4-26-76 P. Pitts ASME h.018 & h 028 l76 iAO.103 09/74 oc i) page 37 11. PA* OC.G3-1 0- O O
-5 .)
NONCONFORMANCE - REPOR f LOG & STATUS BOOK ' ' ^ ' 'h 37 HEPORT DATE FACE COMPL.
- 1. PROJECT NO. 7220 0.C. ENG. SIGN
- 3. 4 5 f[NCR ORIG.
PREPARED BY OMMCE g, STATUS NO. DATE DESCRIPTION / REMARKS 7,g,7, ,,g ,7, ,,g ,7, i n, ROUTE XMTO RETD CLOSED CLOSED BY 412 4-26 T. R. Lieb C -2 3 0. Flvash finenes s. User Test F:ield 4-29 *
.76 -
1.105, 1.205 4=27=76 -76 413 4-26 DEX T. R. Lieb C-230. Batch Plant Cement Senins b rn1-n F:ipid 4-29 4-30-76 4-30-76 durinn enlibratinn 1_106- 1.206 4 7L76 7A LM 7A cL7@ r a _A t h e ,.* 414 4-29 R. A. Moray M 104 A. Documentntion and Cndo natn Field b 6 76
-76 Plate 2ea nipe spools. ASM F 4_13 6 3 4 24.7( 76 415 '4-29 H. Boleen M-106. Hangers fabricated and shipped w/o F:ield 5 -76 sketches being approved ASME 4.102. 4.1E 4"Z97L 76 416 4-30 A. L. Boulden ASME Section IIL Field Weld. Unit //2 Sumn. Eield 6 '~
-76 X-ray requirements violated ASME 4.134 76 4:3076 417 5-4-76 A. L. Boulden C -111. Unit lit Sump. weld in need of repair __ Field No 6 f after pressure test 4.128 3-4-76 76 418 5-4-7C R. A'. Moray M- 104 A . Documentation and Code Data F:ield 5 - 2 0 -70 6 4.192 h M6 Plate on pip.c_.apool s ASM F 4.164_ 4 _ 17 4,_ , ~ 5-5-76 -76
. 419 5-4-76 H. Boleen C-233A. A nchor Rolt s rii m nn ei nnnd chn re MS No 5 - 2 4-76 1.102 5-5-76 420 5 76 H. Boleen M - 12 0. FiI d No Valve taegine varies from document ~
^
7 marking on MO Valves ASME Va rie s 5-11-76 76 421 5 7( C. H. Nelson C-210. 6-22 6 Ramn north of Auv R1dS m ni a tu r.' Field 5-21-7 i -76 '76 L. R. Alberts enntnnt hin,h _ 1 n n e. 6-12-76 422 5-10-76 P. W. Ratter M - 10 6. T .in n n r in d i e n ti n n e nn t-r.i n g a v- "' elds Field No 6 __ 4.102 c;_i a
- ~ ' '
76 6 6 423 5 7f P. M. Pitts M- 104 Pipe Snonis Air quen,ho % t @ivid 5-28 76 76 P. M. Pitts Water Quenched. 4.144 ASME E2 tt-74 7 /, tao.103 0904 Oc ) s
- 11. par'c OC.G31 page 38
)
NONCONFORMANCE - REPORT LOG & STATUS BOOK 12
, REPORT DATE
[ PACE COMPL.
. . ENG. StCN
- 1. PROJECT NO 7220
/ 3. 4 5.
STATUS ORIG. NONCONFORMANCE DATE PREPARED BY ^ '* NO. [NCR DESCRIPTION / REMARKS 'nouTE d[o' NE ctoseo cLosto av 424 5 P. M. Pitts M- 104 : Pipe Snools Air Ouenched. not Water 12ivlx] 5 76 - Quenched 4.104, 4.114, 4.134 54 % 76 76' 425 5 B. A. Moray F"C 16, Deeny Heat Rc=cv 1 h t- h hance perce 0-70 I y 76 precsure out of reg'ments ASts 4.101, 4.111 5 Nd76 426 3-24-76 P. W. Ratter 10-lFCB-35-H3, Incorrect Fillet Weld 6 6-22 6 , 7A*1d -76 76 P. W. Ratter 4.102 5-2h-76 76 in d 427 5-25-76 L. R. Alberts C 07.5y--Robar--Heshc, E17 . 65?'^ " "x-.--Pl'? c . 5-27-76 6-101 76 6 1.203 5-95-V6 76 L. R. Alberts
& 6-18
-. 428 6-2-76 P. M. Pitta 4106F ' F'ncer thteri ni carti f'i ention - Field
-76 Amr vo r< e, 6-4-76 h29 6-3-76 W. Faulkner C-231. Reinforcing Steel Slab Dovels 62h'0" Field 6 Broken 1.201 6-1-76 No h30 6-8-76 R. Hendricks M-10hA, Pine Spool tarming, crool misidentifier Eicad 6 Asta 1.114 6s8=74 76
- 431 6-10-7 5 P. M. Pitts M-10hA. Pipe snool Documentation without MS shon trnveler ASfE h.16h 6-10-76 . h32 6 c-pal c,avel a nnl i c A Tw < nc m la 6 L. R. Albert 76 1.10h and 1.20h b 76 . 433 6-11-73 M. E. Foote C-231 Dovels exceedinn ' accented tolerancec E h l:d 6 c.4 9. r.h o Ach'n" , on, *my 76 . h3h 6 M. E. Foote C-231. Incorrect rmacinre of devels. Aux. Blde F4c-11 6-23-76 5.6 line vnll e 62h'0" 1.201 E55Tf field . 435 6 M. E. Foote C-211. Incorrect spacinr of dovels. Aux. Bldg 6 11 76 go 6 23- - g IS ' n ' u n<> uM 1 e 61h 'O 1.203 ; 76
=AO-103 09/74 QC % 11. P e OC.G3-1
- g. g rese 39
NONCONFORMANCE - REPORT LOG & STATUS BOOK ' ' 12.
,/
REPORT DATE _g ./ PAGE CoMPL.
- 1. PROJECT NO. 7P23 O.C. ENG. StGN
~
- 3. 4 5
.NCR O R IG.
NONCON FORT.1ANCE STATUS NO. DATE PREPARED BY "- ^ No DESCRIPTION / REMARKS EMTo route ' Cbo^s'$o' ' ' CLOSED BY c21 ,Dow ls do not match to slab, Aux. Bldg. 7 436 6-11-- Ic 3. yoote ._,3 Field No 76 76 'G' Line vall F 632'6" 1.203 p.g 6-29 7 437 6 11. Boleen " leh. 0-301-9 mt recar~1 ritw P ELL'- No -76 6-14-7c 76 H. Boleen 76 _, ASME 4.185 438 6-14 R. S. Mo r r ow W 104A_ incorrnet info on ende antan1nte [ igd No 7 -76 for pipe spool IHBC-17A-S'Y,.(a ASME' 4.164 76 _ 76 6 ld M- 104 A. Pipe spool delivered w/o venturi 439 76 R. S. Morrow h-[5 , assembly lHBC-123-S616-B-2 ASME l.164 76 440 A W. M. Pardee r_mna Heat Number discrepencies on Field Ilo 16 6 Slabh8 HT# 81989 1.109 --76 76 441 6 II. Boleen M - 12 0. Incorrect PO Item # on Valves
- 7-2 76 [_iNd_q 9 76 H. Boleen c:N i;2n A ni 1 17 2 nci 5206 01-1-13 ASME 442 6-15 H. Boleen .
M - 12 9. G-321-D not traceable to 83 MS
-76 valves ASME 6-17-76 443 ( L. R. Albert C-231. Missing Dowels. Aux. Blde. at Wall Field 7 6 53 & Kc Line. El. 623'3" & (PA'3" No 76 C-231 1.203 -h-444 6 L. R. Albert Lack of Reinforcine Diac. Bars on 76 Figid-Wall 53, 'H' Line wall, El. 630. 75 ' 1.203 76 445 6-16 R . S. Morrow M-106. Hangers fabricated to not-approved
-76 Drawing s. ASME 4.112,4.lc 76 P g~
446 6-17 II. Boleen M-104 A. No documentation for 26" wrapped MS 6-29 No
-76 & coated, piping 20' Inths ASME 4.192 6-17-7( -76 M Field 447 6-17 H. Boleen . ic $6 l.mgm 6-18
-76 -104A.
nd coating Nofordocumentntinn* 24"&26"Fittingo cap .
, E,4 192176 -
) \o.103 00/74 11.P O C.G3-1
. T pa~n h1 I
J NONCONFORMANCE . REPORT LOG & STATUS BOOK it
' ' ' * )
REPORT DATE Y' PAGE COMPL. 7220
- 1. PROJECT NO= ' O.C. ENG. SIGN NCR 'O R IG. STATUS NO. DATE PREPARED BY NONCONFORMANCE DESCRIPTION / REMARKS 6- '~
nnis er $^[" "' NIf, I s^= . 8 t 9 ' '* / 448 6-21 P. M. Pitt s Field M-104A. Documentation for IHBC- 133-S616- 6 -76 , 7-6 misidentified ASME 4.164 76 6 Ff-106. Incorrect Deh'. sent with llanner 449 76 R. S. Morrow 12-1CCB-25-Ill4 ASME 4.102 76 Dug. Field 450 6 M-106. Tncorrnet R n v. nna nocheni Ancrovn1 - D'
~
76 R. S. Morrow level 4 sent w/ Ilangers ASME 4.102,4.112, 4.162 f"- 451 6 __F-10hA. Vanturi i noH m fmm nmn1 - - 76 H. Boleen 76 2HBC-123-S617-8 AS?5 4.17ti 6 M-lo6AC. PipeHanger 18-lHBC-133-H6 rabricatet Field 452 6-28-7 i 76 R. S. Morrow to a Bechtel level 4 sketch ASIS 4.162 453 I 6 'M-lo6AC. Incorrect Dug. Rev. cent with 6Nf6 76 R. S. Morrow %%_ _ m ASME I:I 1h' II:1 h 4.2 41 . 454 6 $1-204. Incorrect stamping of 26" yard d {,"24_ No 7 ' 7 J. R. Behres 76 J. R. Behres 76 piping.. ASME 4.192 76 76 455 6-24 U.M. Pardee C-lll. Heat Kumber rliserepancy on Domo T,i nar- Field
-76 Plate ascemblies 1.10 9 6-24-76 456 6 C-Ill. Shop Assembly Untraceable to Field 76 W. M. Pardee Documentation Htl/21302 Slabl/10 1. 10 9 6,-g 457 6-28 W. M. Pardee M 120. T.inea r indientions fannd on 16" Vnive Field
-76 S/N 3 N- 64'l 'ASME 4.164 6-28-76 458 7 Wrong Dwg. Revs. on Hangers I ld M - 10 6 A C. 7, y",
76 R. S. Morrow fab, to level 4 dwp.s. ASME 44.102'44. 112 76 177 ;191 459 7 M- 10 4 A . G-321-D not submitted. swnnnn1nt, Field 76 H. Boleen not capped. ASME 4.192' 7-6-76
%AO-103 0944 oc g Page 41 11. P/ OC.G3-1 y c
,\
.s
,, 4 f NONCONFORMANCE REPORT ' ' ' ' * * ' "*""'
da 38h
- 2. O N A ws NG /PA R T No. I R f v. F. PR OJECT No. or 7 e t. R E Po RT E D .Y 7220-M-201- !6 7220 //,ndhts.:t. --_/ l' D ATE--7/////
- 25. DisPoseTION CONCuM NE NCE
- ' I'-l. "M
- '~~-
> .rc = ocsco.Pr o A
.. ., = to e. v .o M ...v',, in ., i o.v > ~ I' -"7' l -~
.. S.h. .o.p_E,.n.b.r.ic a te d P i p e_S pn a 1 = Q(' Hald Aran .I 'b
< u .......P......No. N.....Pa...'.P..... E'.N -<' --s W....I' G See Blo k No. 19
.. Pu nco.. .c onoca No.
N/A N/A ul .,.d.
. ... .. . .. . . . q. . .
7220-M-104A-AC Rev. 2
...ocrieto.NsPacv.oMPo.N o. ... acroa ccur r se niat No. 'l2@dQ,,,
, T, ,, ,. j",(6 y) f -f - g., ,,
.. con, n acro nitoc ar .o M M-104 A-R-19 Rev. O M/A '**
ITT Grinnell/Kernersville, S.C. * "
,, c o G ves O No
..souncc Supplier L[,,L'1["*
,, p, ""*M" '~A'-""/_Q""* ~1 !.
... ocu r. G ms,.uc r.o Ns, gaouve to recto cNameca.No
~
o aouve ro marea.. suP nv o. 9 9. NaNCoNFoNMING CoNDIT oN r FlM C-5 Rev. O Para. 3.3.4/a/3 - States in'part: " Preliminary Inspection: This inspection s;.:'l be to ascertain freedom from the followinn: 3) Environmental damane water or oil marks, damp conditions. _ dirty areas. or salt film (indicating expose to sea water or winter road salt chemicals). 4) Tie down failure __ Shif ted, broken, loose or twisted shipping ties, and worn material under ties, indicating improper blocking and tie down durinn shipment." 9 30. Q FtELD OfSPostTtoN Continued on Page No. 2 Ov'r'a arco ="cao^r'oa/aour. 'o raceccr cac'atra'aa a' r'c'o o'5Pos'rica arsut.75:
'M al d racerxacndr "I'sc An- Is" r.
ontamination of.-pipe hy_ucather_.and ulator vnnd r nn . ditions was on the pipe coating and has been washed off by recent heavy rains. Loos ( tie dowsm rubhed the shon coatine and did not nenetrate the mill coatinn. Pines witj loone.-caps- and-f4anpe-covern-h#.ve4een-openedr inspected,--socurod-and-acaled.-- The snools identified as "Not Painted" were painted over 95% of their surface area. (pant 2 2. 8 NG.NC t' RING DISPoStiloM 3) Bechtel Shop __I_nspect; ion verifics each load has been properly 2 2. ENGINE E RING Ds5POSITBoN RE $ubTS: tied down for shipment prior to release. Loose tie downs, flange covers, and
,, /g,p,,gjj{[n.7/ ,/,7,
, /
.,f n. ;,, , , , ,
end caps,_resulting _Crom sh.ipment_do_no.t;...affe_ct_ acceptability _of this material. /YN'/I?J.5/&Nuhw,'.duee/$'n.4%#d<} _. Engineering concura with field disposit_ ion of all items. bMr N h /f /;G/,-8 n.hw
~~
4
& n) kaL&na a p
- 24. IS DESIGN CHANGC ptEoulMCD 2.. REJECTED M AT ERt A L DISPoSITIoM *O **"**'* "A"
27.O P [sh O . . . . ,, . . o. _ , SPEC. 4.. p 3 R E V. A D O. _.e 5 009B 9 White Copy - Originator GC-G a 2 Corsery Copy - Field Erigineer
, ' Pink Copy - POAE Goldenrod Copy - OC er e 9
NONCONFORMANCE REPORT (CONTD) . . ra c c.2_o,,_,3 ....c .. 3L
'
- Blb'ditllo_._19_ Continued.
Z220-K-201_lQ1_Pav_,_6_Eara _fuh l_S_ub__Se_c._b_._ States in part.1 "A merni enn cha11 be_placed over_back_ opening-and sealed to the Ri pe with at least 3_ passes of sealing rape." Para,_fb_6,_3 - S.tatts_in_part: .. " Carbon _ steal flanges shall be scaled with metal or non-metallig.Ji.sA_holted_t.o_the_ flange." Para._6..II 6 - States in pare-
"All external surf aces _of_. carbon steel p_ip_ing_a.sAemb. lies _except_nachined_ surfaces._shall he_giaten one shop of priner af ter the ends have been scaled.
GILnne.ll_ Spec,lS _12.36-4._lUl_5 - S_tarcs_in_part:
"The_ s urface_shall_b e_ grit _ hlas ted_to_ncar_ white __methiraducing a surface free of all oil,_ grease, dirt,_ visible mil _1__ scale r matter." '
u _usty_corto.sion_ products._ oxides p aint_or_.any_ foreign Contrary to the above the following was found: F_ILM G 5]_0 vTu c-5/n FIM c-5/0 M-2.0_lf2 M_201/2 M-20U2 crinna11 spar-3.3.4/a/3 3.3.4/a/4 %.L 4ht/.4 6.6d/n 6.6 3/n 6.It.6 9%1236-4/_III/5 Contamination Loose _Tip Worn _ liar. Loose Toose Fi g- 'Nor flo.t_Blas_ted , nowns Under Tigs caps cavnrs Pninte.d 2-IIBC-131-S_6_17-9-2 X X X Y 1_ .@C-135-S_617-6-1 X X X X_, X 2-HBC-135-S617-6-2 X X X X X 2-IIBC-12 3-S 617-6--4 X X X X X X 2-IIBC-135-S617-8-3 X X X X 0-IIBC-50-S617-7-2 X X- X X y X 0-IIBC-50-S 617- 7-3 X X X X 2-IlB_C--131 .S6.17-2-3 ___X ~X X__ X Y x - 2-IIBC-131-S617-7-4 X X X X l-IIBC-131-$616-9-1 X X X X X l-IIB C-131-S616-7-2 X X X X X
,' 1-ilBC-12.3-S61.6--6-6_ x *x x v X l-IIBC-135-S616-6-4 X ~X X X -
X Noted duripjg _recc.ivinQspecti.on., Unit #1, ' 2 & Common . 13__QQJ!old_Tagsupp_ lied._ f eces a "0" Ho 4.164 4.174 .,, Whit. Copy
/j ,
ym c.n.,v copy
- Orig lnator
- Fi.io onein ,
p[e Pink Copy y ,,
- PQAE eo,..n.c.c... - oc er e 9
r - 2 4 8 o. 3 c t
'r c 1 o u t #
n s f a- t n r e c i u d - o
., a n ot s oc )
~
'.:- s s
a d i e e e u v e r d g T.r,* p. h r t a e l r e r p a e r t q o e p a n n no g/- T o
' 3' e
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) n l e D h o a r C
( T N O i t w t c a i s o r r o c f h t r r e l b t s a [8 uS wf R O T t n o c f o i d w t i r g d'N A P e e E n c t e R i n a h E e o t s d c C a i e N w v p A e e o t a n
)
M R O F i p p e i o n s h s e r a i i l e m g N h e O t s o r l t C e e o N r e h o p 6 O h t S 3 2 N- w d 1 n - s a . S i g e ~- r P d n u e i t . t t u c n a f e i o p a p c e s h l t d t l e o i n s n m i i a y v e d e b e r r t
~ a d n s ~ e i a .
e t a h 6 - h c p 7 T e l - t y l 5 o l e -
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- - .." (
NONCONFORMANCE REPORT ' "^ 2 E i u. N CR NO. 2 D R A V.G G/PA R T NO. I R C V. 7. PR OJ ECT NO. OF _ _) _.3220-lPal
- 3. BTE M O E SCRIPT SON
!6 0, IT E M LOC ATION 7220 I 2. R CPO R T E D Y .
M ds DATC
!'?// N 2 5. DISPOSsTION CONCUR RE NCE
"~" j "y "-
f 3(val,40A TED BY . - IbATE
. Rhnn_F.ahricate? Pipe _Spnols OQ_Xold_Arqa +...JRI AL NUMBER
- 9. ST ARTUP SYSTEM NO.
F4 15S. IPL ACEM E NT PAT NO.
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M emb e ct e n.Le * *=c e
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_ Gee Block No_._.19 IJ. PU RC H A S E O R D E R N O. H/A yA ;, t' R E V. l
,g.cy4'* =m, # a T Et
;_ g n . 7a 9 0. Q C FIELO INSPECTION Pt.A N NO. _-o .,,
IG. REPLACEMENT 3ERI AL NO. g {g. [fe-/ a "** e._.7220-E-10h, A-AC. CONTR A CTOR LOC ATiONRav- 1 M-10hA-E-21 Rev. O N/A si.ASuE g YES ir.SOunCE 7y ,g,,, " y*_ }_ ""f?" _ a ( "{,"y -
,_JT'LGrinnpllm Kep).ersv111_e. I! orth Carolina erEu O NO Supp,1ier 9 8. ROUTING INST R UCTION S: 110 UT E TO FlE LD ENG tH EE RING C ROUTE TO M ATErtI AL SUPERVISOR 8 0. N'i NCO N FO R MING CO NDITION:
vTM c c' Rov. O Pnra 34h /a/3 - State _s in part: " Preliminary inspection: This' inspection chall hn +n n.nnytnin freednm from the follow _ing;__h)__ Tie Down Failuro - Shifted, broken, loose or twisted chipping ties, and unrn nntnvini under_tica._.indisatfpse impr_oper blocking and tie down during shipment." 7220-M-201-Q,Rev. 6 Para 6.6.3 -
--States-in-.partdarbon_ateel ri n_ngnn nhn11 hn with mntn1 or non-metnllic disc bolted to the flange." Para 6.6.6 - States
_ __ i n 7,v+. "All nytornni nurfnnnn nf carbon steel DipiDg_ Assemblies except machined surfaces shall be given one chon o
--A nc nwiP,nv .,rtov nnan hnve been sealed." Continued on Page No. 2 '
Zw. ] F E LO'OlSPOSITION QFIELD RECOMMEND ATION/ ROUTE TO PROJECT ENQINEERING
- 21. FIELD DISPOSITION RESULTS t Fiald recorECDds "Une nm is".
T.nnse rio anuns vnhhna rho shon onnrino nna did nne nanetrate , rho mill ennrino. Thn rinnon nnunr h,c kann npened , . 4 9enece gg ,na found s ' ticfactory,-socur <d _ and sealnd. T'nine nn nnd nron fc ,ccumnd rn ha._denynl umin s en . Fnninnoring 42 rnnucatnA to
- evaluate Crinnell's end nren continn and. if acceptable, revise specifications to include co, tinn.
Tr enntino is nnt acceptable notify Crinnell to discontinue its use and conform (continued p .3)
- 22. EMCs N E E RING DISPOSIT TON
- 2 3. ENGINEERING Ot5 POSIT 10N H ESU LTS:
Bechtel Shop _ Inspection _verifles each load _has_been_ properly _ tied _down_for_sbipment_.pri_or to _rfel_e_a se . Worn coatings and' loose flanne covers resulting from shipment do not affect M.m en],1] ,y.%/ w 1. f __accep.tability_.of this._ material Engineering _concurn with fieldl isposition_for_. cad _pr_ep J d~ J p. 4 1-
._ ds.viations . Surface _preplatio_n r requirements for application of Ferralox 1500 has been rnu p.ksh I M4(. d 8/c hfg//w/[r(, fjffj,p/r M. [-e.
resolved as noted. Engineering concurs with use of deoxaluminate application to end preps _ and will revise M-201 accordingly.
. [7p /f-/2gr, jjsJhd_d
- 29. 83 DESIGN CH ANGE REQUIRED ' ] 2%. R EJECTED M ATERI AL. DSSPOStTSON O a nwaa'o =ve*'asa
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- 27. O A f k.8,,r .
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DRAWING REV. DCN f DLw
~ %PEC. --.
R E V. - - 8 _ - _ - - - _ _ _ - _ . __ _ ____ ORIGINATOR
~
NONCONFORMANCE REPORT (CONT'D) . . nc e_2 _o r 3_ ,,, ,c,,' u o, OM
-Block-Nov-19-Continued.
_ Span- 799n-N-47_3dev _lt Tno chnrt nn page 8 of_9_shown_that_ standard wall _ thickness will use_ Type 2 373 bevel yna pmparation.__End_ preparations _.do__no3_ hay _o_3he_ require _a_1/16" 1.and. _QIinn. ell _. Spec. PS-1_236-h III_l$ - States in part: "The curface shall be grit blasted to near white metal _, producing a surface _.fr.e_e._o.f_all_ oil _,_gre_ase, dirt, vi.sible_ mill scale, rusty corrosion products, oxides, paint or any foreign
..mntier " C ontrary_t o _the_ahove_the._foll oxing_nondition a_M cIe_.JQ1tntis vm n-5/0 M-201/6 crinnell Spec- MG3/4 M201/6 13dL/_n/h 6d,_3/_a PS-1M6-h/III/$ Pg. 8 of 9 6.6.6 (Contingn)._Hom %ti T.none F1g Not_.111 antea Wela Pna Pnint on ITndor Pics Cover Prep. End Pren.
__lrEC-131-S616-7-3 x X X 8 __1.--HD C-131--S616- l! x X X 1 -m l h1 -3616-8-3 Y x X 1-HBC-12-3-S616-8-1 X Y Y Y __.1-EC-12hrE616-6-1 X X X 1 -BBC-1 PIr-3616.It-P X X X. 3-MC-126S.616-6 1 X X __2--HBC-136-S617-6-1 x x 9-HBC-l?.1-8617-6-1A X X 6 2-HB.C-12h-S.612-6-1 X X X _ 2-HBC 1).1-S617--8-3 x X X X Y _0 HBC-50-.S617-7-h Y Y Y Hoica dnving_ receipt innpcclion,_Vni.t_l,_2.,_.and comcton. l1 QCJ old Tags Applied. "Q" No. h.1_6h,_hd]h g8>e. 4 h /
- W W ,
ORIGINAL
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- 1,, -
___ NONCONFORMANCE REPORT ' " ^ * ' " " ' " " "
- 2. D S" aeM-f" ^ ^ ^: 2 Or 9 sRCV. 7. PR OJ E cT NO.
I 2. R E POR ED sv 3 391 DATE
!4
- 25. oISPOsITION CONCUR RENCE
__E Jf. 7220-M-10hA 1220 N/ .*b
- 3. TEu otscR PTiON S. iTEu loc 4 TION n *,f. _,
-W """" " ' ' ' ' " " ' "
__ Fabricated Spool -QNIcAd-Areerrpgycfgbef h/# de. pl* ,o.,v ' .D4 T E D .y i D TC ^ l ~ " _y.
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- c. (EReau NunaCR 1-HBC-135-S616-6-4
.. sT ant uP s ysTEu NO.
s.
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- c. Pu;.cN asE OR DE N NO.
N/A Y N/A' ! s o. Oc r EtD .NsPEcTiON Pt.N NO. 1 7 - 7220-M-10hA-A0 N/A is. REPoacEuENT sER 46. NO. l'(* y' )"."(lg y .<-[U % N/A .'- > = = ' ' = = = = " - * - "* **
- e. cONrRacTORicOc^" "ITT Grinnell Industrial "^5"", D "5 ""'"
Piping Inc. , Kernersville, North Carolina coo
.T E u O No Supplier 6Ii.^ .... f.h- d. '*
B S. R$ UTf MG INSTRUCTIONS hRO UT E TO F8E LD E NGIN EERIN G O aOuTE TO M^TERia'suPEavisOa t s. N s NCON FORMING cONDITfDNt T)ocumnn t n Form C-321-D BlhCk Ph (Ref. P. Q._7220dI-10hA-AC) ntaten " Thin fnm nna tho onnlity verrientinn vnferenced horeon hnve been recalynd nna thniv vnlatinnnhip in ihn hnraunra itomo vnvicina_n nnntrnvy +n
+hn
__.. nhnvn tho fnll owing. Onnl i tyJeri ficn_ti nn T)ncumenta unro nnt ihrninhnd by TTP Qvinnn11 __No. 1-HBC-144-S616-6-h: Tn ann tvi ni Diping Tnn. fnv pipn_gpogi 6 2.. Og tcLD Dispos T io" f'ontinund nn pn ren 9. OFIELD RECOMMENDATION / ROUTE TO PROJECT ENGINEERING
- 21. FIELD DISPOSITION RESULTS:
Route to Field Pr_om r_Cnent S.upervisor, Field Procurement Supervisor to obtain documentation from ITT Grinnell referred to in Block 19 above. .%cm.eeA//_.s- /2/McA g , ggg Y' efx M./ A lb Acc C M A4~ ar&1.s eaw
- 22. MNGIN EE RING D85PostTION
- 23. ENGINEERING OtSPOSITION RESULTS:
n 4L '
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~2. n un.1 ra Gl.r.4J2.LJLD.
s Or ___? 395 H E V. 7. PR O J E C T N O. I 2. R E p T A' lDATE 25. DesPOSIT EON CONCU H RENCE Seec. 7220-M-201 6 7220 A f I5/@' ""*" "'"' " " " ' """" **-
- 3. sTEu oEsCRiPT GN S. IT EM LOC AT4ON . T[D p # ^
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- p. $.'t Y' Y w s m "f~HUS See Block 19 N/A
.............g... ....
N/A I O. PURCH ASE ORDER NO. 10. QC FlCLD $NSPECTION PL AN NO. 3 4. REPL AC EMENT SE Ro AL NO. (q . g
*[ ~/.
7210-E-lQWL-AG Eqv._3 M-LOhA-R-23 "ter._0 M/A
- . C NT R ACTO RfLOC47.ON ii.asuE q vEs i T. s6URCE {'", "",'{Q'"
J* 4;,yh. ,,, :- 17.7 SdNNllaleJMIDXillt. JkIth CMoli_nn I 8. GOUTING SNST R UCTIONSe
.T E u O N_O nnpplin,
{ ROU'*E TO FIE LD ENGIN EERIN G O ROUTE TO mat ERial supervisor
- 19. NONCO N FO*tMING CO NDtT ION :
Speci ficettinn ?ppo-M 201 Rov- 6 pnrngrnph AJA_1 stnton in pnv+. na ma+n1 nnp ehn11 bo-placed over each openin!! and sealed to the pipe vi_th_At_least 3 pagacy of sealirig_ tape." Parncraph_6 1 3 staton in pnetr
" Carbon steel flanges shall be sealed with metal or non-metallic diska bolted to the flange." Contrary to the_nbov3 the foll.cWing_. pipe-. spools hna InoncJapn nr l onnn finngn nnynrne Continunr1 nn Pnfo 9 er. C, e IE LO DeSPOS8710 N , QFIELD RECOMMENDAT&ON/ROUTC TO PROJECT ENGINEERING 21. FlELD OtSPOSITtON R ESULTS:
Subject spool . cud caps and flanne covera vill be inst ?cted. If the neal in annne.nd en d M Aj_$ UAYT f ,'s? >r l'-L'uc the e:: tent to allou forcinn natcrial to enter the interior of the nine. the ennn nr ' Ulv VlU tM /-1-2 /- ' or covers vill be renoved. cl e snool vill be insnceletLand cl onnrdbN#l'n a nr
- J/ T MtA,%v '0 ' ' 9~6 covern replaced in accordance uith specificatinn 7 ? 9(1-!r-701 unu r,xn,v n prn,,h n rA 1 ud . #'"
i , 6 . {, . 3 . Il the covers are loonc but the r. cal has not. heen viola [ed,'the caba or covers - /'AU/ YdA'7" A d #M saall bo secured an reonfreI by the abow. cuor i fi cn ei .n . e / //ve//
'f'.,-
/
4 '
- 22. ENGiNEcRiNG oisPOs T EON '
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- 23. ENGINEERING DI5POdtTION HESULTS:
M -2.T -7 5 f
./
- 24. o oEsiGN CNaNGc REOusRE O NO **""*"* * * '***
O v Es. sE E 4T14CN Eo, . ,,,.....
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. i e
N s o s c o o s s s r p s s o c o o g o o I e o a o o o o g o o I r L L L L L L L L L O g_ 9 n i n v n n d m n a h 2 1 3 2 d c 7 1 4 io
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.. N9( d NONCONFORMANCE REPORT *~""***
- 2. OR A Wis.G /P A RT NO. i ME V, 7. PR O.c C T 9.O. .2 REPORTEDev DATE Or ? '*"*""'3 Is0 S,.pe c. 72 2 0- C-2 3 0 l6 7220 'Shw M !'?d'1
- 25. D6SPO5.T EON Co seCQ A RE NC E l""' -'
- 3. .v - o sc o..
l "~' f'1"M 0,.
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...v i O Quality Verification Documents N/A
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pg. N..cOj.A 1- a c r o a,60c a v .O N N/A N/A '-~~**"*"'*~ ' ' "
...a5"= 0 v** " souacc Champion Inc.
... n o ur. . .Nsrn ucr.O ..
Midland, MI .r.' O No Subcontractor .. .....,,,, .... ,... g Ouv e to reci.o cNG, cco,*a O aou's to **a'= a'ai Suacav'5aa
.9. NOP.cO N F ORMI*dG coNDtT eon Specification 72_20-C-230 Appendix D states in part, "G-321-D is_a multi-nurpose form to be used by Buyer / Contractor to spec _ifically id._entify documents required of the supplier to satisfy specification _ _
_r_e_q. uirements and i_s to be used by the Supplier as a cover sheet for Quality Verification Documents when snhmitting_them to_the._ Buy _erl_. Contract.or " Contrary to_the_above-prior to Mar _ch._H. 1976. Champion Inc. has not used this form ga_a__c_over shs_et when submitting.Applicabic_d_peuments to Bechtel. It should be noted thatOallc'o 2.. Ouality o'5eas'no" Verification Documents recuired by Snecification 7220-C-230 have been submitted by Chamuion d r'c'o a r co="caoa vio~iaou'r va eao sec' r ac"* *
- a'~$ n n' . r'r'o i o'5 aos"'oa
.i a c5ui 's-
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to_datecand G-321-D [j "'. 9 _f.icJd_rS.co_mmend_s "uSS _as_.is" re. commends _deletine %C
. form w f r om_7
_spectrirnrinn 7??n-r 93n. rn r , r 3?i n , 4: nnro n / material with exteryfive g1 ' y [4tlkiosdbhtMggg ents. Only form nG'Mor G-321-D W}yt.4ying--+- should_br deleted. the rf. Yn 'u_submir nill carriffeneinne nnd t.ema4n-tfr 5ffec~ificat10n 7220-C-230[,/ testa esults-shal1 - 22 E NG OP. L HING o'SPOStTeO N f}tj,_ ,1 .; 4 - 7(
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2 3. cDeG tNc E R.NG Ot% POSIT tO N ME SutT S: Rec _p_I_of 7 fnr Engineerf ng Disposition ,. b'd., #, ./[' Q **.
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- 24. .s DessGN CH ANGC REOutRc0 g 26.RMWDMMMWNWM IE M O ves. s= c avvacNcD. .. ....
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oR AW9NG RcV. oCN
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atet...eaese.e,essee SPEC. R E v. ADO. ,,,,
.0098-9 -
White Copy - Orig 6pe.o# ecG22 Cenery Copy - Fletd Engineer
, Pink Copy - POAE
. Goldenrod Copy - OC E e 9
s " NONCONFORMANCE REPORT (CONTD) . . .. c _2_o r_2 . w:Lc ' Eo._l#3 _ Block 19) and reviewed, signed, dated and properly filed by Bechtel. No Hold Tags Applied. Nonconfo rrnance , .was_noted_during a review __oLSpeciftcation 72hC-2_10mRez. 6. ..q.. No._variec Jlloch _20-Revised)____l'icid_ recommends._ compliance _with_ specification _l220_C-230._11cvision 6 requircnents
. pending disposition of 0F-93 (Same subject) by Project Engineering. -
JL s-s-7G Block 22: Engineer'ing concurs with field recommendation of compliance llay_(_[q) pc - f . .p ,j ,7 with Specification 7220-C-230, Revision 6 with modification U / per SCN C-230-6002. Reference is made to memo dated 5/27/76 from R. L. Castleberry to J. Connolly, for the disposition of QF-93 by Project Engineering. This item has no safety implication.
,_L_. ,- s.zs- 74
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c ,v copy ri.id caeio , es,* c. , _ come Gold.oeod copy - OC s oc e 9-
~ '
NONCONFORMANCE REPORT '"^*** ' ' " ' " " '
- a. a.Le.u.s.r[uYa.o- Spec. j "E V- '""*'EC'"*-
or 2 420 1220-r,-120 'snsegnusogy jo.va as. usseoses son coNcuaatNcs
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_ Anchor [ .N., Darling Valve Codiayyja3 d,_CA * .-4 g , @ l
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. .. a o u r.N o a u c t.oN g aourc io eisto .NG i, e u to.No Surplisr o nou,e ,o -.v s...t succ.wmo. i "'-- L * b b48 99 NoteCoNF.HMs G C.NorfloN4 Spec. No. 7220-M-120 Para 13 1 states in._part. "The folloving infor~'-' tion nhn11 he nhnui on each tag: -(a) Purchase Order Humber and Item number. (b) Valve IdentRip_a_t. ion _Rumber_as_ indicated in the
_Valyc_htrchase_Ordern.__(' rho en n numhav ehall nppone nn any innen nv acccccory-packago-shipped-vith-the-valver)" Contrary to the above, two 12" Gate ValveslSNJ PN-62O_&_2h622) identity __tacn from Anchor /nnr11ng n nvrinv e numb _pr 5206-10 dia_not match _the_valven documentation _pnnknga-3 re--.nge to o.scos.v.oM Continued on nage 2
- ' w. O"c'o asco""c'* oar'oaraoure to enosect rNo Nera.NG : . rimto oiseaser oM nesutvs.
Route _this]D_ErocurfJnent, Ff_ eld Procurement Sup_e_rvisor' to obtain cor_r_e.qt G-321D__ and_ documentation .frDalvem-laufacturer. Tags attached to valves are J4.dAgEk&MP n 1J.od :2. c m us '-
. correct.
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-WIMIV -7e ona.L-f j; < .-v 7p, -~ -6 l-Turn to nace 2 for Revis'ed Block 20.
- 22. E NG.N C E R BNG Uls Po st T f oN 2 3. ENGtNEE RING otsro IT.o.e entsuLT.
- 24. Is oCstGN CH ANGc REQu1HEo ONo ****"'"^*^'"""**"
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.\ V NONCONFORMANCE REPORT
- 2. e st easeese p s* 9* ee p gg R E v. 7. PROJE C T NO.
g2 R E Po se T E D B Y ~ f',4 '" A "1"
~7 PPG C-23/)_ DATE l 18 '7220 21. D8SPOSef tops CONCURREPeCE g) ,p
- 3. 4 T E he DESCRIPTaON 8 STE M LOC Af TON 4
6:N'b ben DATEDWW . 's/sh.x. m -;--- j - ;--- 1 se-p
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UnvWh nr Aun P1ae
- 9. ST A fI T UP S YS T E M req. " t_ ?' - *h p'5. R E PL A C E ME N T P A R T NO Y -'
R E V. rs C ffbs o f2l7C S. o! l I sE te e m.e *- 4G D'pCLD ONSPECTtON PLAN 960 upPL ACEMEN T SE RI AL NC' .
- 96. u e'O C -
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... ROUT a .N S T RUC T.ONS:
g ROUT E TO P.uo ENo.uC E R,No Subcontractor o ROUT E 7 0 . Y ER. A SUPE R,,50 R SS. NON 'ONFORMING CONDITtON: c'pecification_7220-C-210,_. Hen _l ,_Ihra, IP.C 1 staten in nnet , i au-<ng no ,nnntinn . . . nhn11 "N__3:at eT- content n ot_he_rore_than_2_perc entace_.poin ta_nhorc_optimtt: cnntrary +n
+wn nhove, a,,ving thn en11 nr 1975 n , nn -tT,1ctt.nn acennn vn= m n LuoistMrd_ content _A_._."-
enn tvurtea ovn-ire,teiini vhich exce.eded thc_mointure_ content _rcquirementa of_. Specification 3-21Q. _
.lontIQl. were aware that,_the_ pa_terial_cuecded e moisture when placed._._The_ field _ forces,_ including Bechiel_.R -
& d / W / VC. /. CD 2'- Tlb he , , , i~ ; < - A v . o , e n $ $ /When 'd the material vasa la_ce_d_it was ,
== O -(E'oo'5Posn'oN sy E'a REcoM=ENoa v=NmourE vo PR=EET enc'~EEa'Na ' enn+<n,,na nn % e-o o a' P'E'o o'5Pos'rioN aESAm Recomend " accept asjs,".. subject to Project EnJ i neerino review and qvaluatiom __ _
Backfill malefial las__b_ccB_compaclei_to not less _tlEU1_!L53_of maxinum_ density in accordance wi th Specification C-210.f , uksw s/n/71. 46., p,a
- 22. E NGIN E E N tNG 08SPOSt f BON 2 3. E NG SNE E R0NG OsSPOSsTsON RESULTS:
. Discussion of the ba_cl; ground to this .c.ondition with Einid personnel indi~tted _(1)& t '
the' ramp;was. installed as a temporary,mean.s for aceess into adjacent_arcaa_and- _ _ . work not as_ permanent _back_fi_ll; and (2);. that the Field nowi vishes to, use the ramp as part _ of the_ permanent backfill, We understand 7 that._should_the r..,- amp _ pot _be su_i_ tab _le_f s
- 24. lS DESIGN CH ANGC RCQUIRED
,N'N O 26. REJECTED M ATERI AL DISPOSIT6ON O--wa=*==******
O v ES. SEE ATT ACHED. CE OR A Wt NG - . . . . __ o..... 27. f* e'M .
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,i NONCONFORMANCE REPORT (CONTD) ..eac e_2_ori . . . = ,, ~o.__4 2 1
/ Block 19 Continued - considered temporary fill for construction access. The field now wishes to leave this material in place. L'ith the exception of the noisture content requirement, the material meets all requirements of Specification C-210. The~ testiny, frequency was naintained and the compaction test results are as shown on the following list:
~
Block 22 Continued:
. permanent backfill iLean_.readily_be-removedMIcnce._ Engineering _ submits _that._A noJL_ conforming _t.ondition does not_
_enigt_s_in_ce the ramp _is_s_till a temporary facility. _ Engineering _ suggests that if the Field wisk ' to use the ramp as part of permanent _ backfill, they request _ Engineer _ing_a.ppr_qval._ vin nn FCR- - Q).g _7G 3 l t
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- - -t'ONCONFORMANCE REPORT (CONTD) ipac As e d . . . = c .i n o Nb f
_ Block _19_ continued __- tbisture Optinua % Abbve FeTcEnt _ Test.Do.__Date._.___Iacation Elev. content (%) Winturn npti min _. cogne< on _
.lO-490* 10-31 75__356 cont _yl,_76_' ner un11 ft31 ' 14.8 1; 4.2 95 3:D-492* 10-31-75__356 contJ1,_79'_ ort._ van 631' 12.9 10.6_ 23 96 3:D-519 contJ2,_95 '__off_vall 11-13-75___45 __610' ___ R.2-- 9.6 h.. h o8 JOJ- 13 11-13_75 28 contJ2,_.100' off_xan 615' 13 5 9.8 37 08
_MD_-514" 11-13-75 _356_contJ1, 76'_off_ van 631' 12.6 10.6 2.0 loa _ _ _MD-524 11-27-JS__25'_L_4.55_line,J0'Jf. "A"line_630' &.4 9,8 4.6 97 fa-595 11-17-J5 75' n. "A" linn O 63 line 6978 13,9 _9f 5.h 48 2m-526- 11-17-75 85' N. "A" line_(?_.8.7_.linc 624' 16.h 9.0 6.6 43 l!D-3 27 11-17-75 28 cont //2 110' orr vall 619' 14.7 9.8 1 4.9 97 . MD- 530 11-18 7s 36s coni fl. 115'_orr vall 63 3' 13._9 9.8 h.1 96 _ER:531 11.18-75 11' E._4 55_11ne,_88'J!, "A" linef>32' li t.3 9.8 4.5 98 ' 30-532 u 18-15.__108' n,_"A" line_E_I,_8_11ne 628' 16_._6 - 13J _2_. 9 96 l_% 533 11-18-75___87'_A "A" lineJL8.L11no 624' 11h5 o._8 47 96 lh534 11_18__75_._68'.JL_ "A" H ne_E_8.Lline 62h' 16.9 13 7 1.2 99 20-535 , 11-18-J5__25 _ cont _!2,_91Lort_Vn11 620' 14.8 o.8 50 o8 ma 536* 11-18_-35 45 cont _f2,_95' off vall 615' 15_.1 9.8 53 94 Js_537 11-l 8-75-_93 cont _f2,_85' nrr va11 610' 14 9 9.B 5_.1 95 lh539 11_19-75._45 cont _52,_.97' nre vn11 615' 11 9 9._8 2.1 47 _fotes-
- Thi _S arfA_ICEoIKed_and_ratcJ.ttda__SAe test No. _ MD_' ilk
** Niqt.ure ani C_otggs_t_i_on tasa;_e_lears MD h90 and MD 492 M* Thi n nrca_rcVorhed n_nd vntested:_.See_ tent _Ro.JD-533_for_pasning_compactim N Thin nrcR rCWQrked and retected:_See_testJia._MD_-539_for_pansing_ compaction
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3 ., '* - jt NONCONFORMANCE REPORT * ' ' ' ' " ' " " '
- a. onaw.nGiraar ao. i n s v. v. enoacc, no. or _.1_ b'? ^t
__7220-M-61h
'o.vc as o.scoser.on concunnewcc Sht. 7 !'1/_F_17220 . . n cronycp[,EeY//[ b _. - ' t'-h: "*""
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.. =oun~ .~sva ucnons' 0 "a a ' * ' * "' 'a < " * '" " a 'a G O aoun 'o wa'caia'sure avisoa 9 9. NoNCopeFoRMING CONotTsoN Ren #7 tn npnn_ M-pol nnv_ A Pnrn 6_p 1-d ntnton in p"t - - "All nnetonitin etninlon-nteel mntori n1 chn11 he i n thn nnlution_hent trnatna untor nnonchna onnai+ inn -
'rh n Onl l nvi ng pipe._npnnl .-
_rere fabrient.ca utili-ing nn nir cuenching procenn_prinv in the i nnnepnrnti nn in thn prnnnro,nnt npnn. g.1-20M nf
' the vnter quench requirement (ECL/f( tn U-pol). nnenrenen tn TOM nRne-lon1 netnnhna_
Continued-on-Pago-2 s 2.. O neto o.scos.non gncto .cco.ucso.nou, ourc 1. eno,ccv cuc.uce ,~. n . n eto o.s os,1,. . .csou ,s, _ Ronte_.10_ Pro.iert_Enstocerina for disposition. Contrary to Block 19 note 1, spools OHCC-15-S614-7-4 and OHCC-12-S614-7-3 are installed but not embedd.ed. . -
.e /
Y b e b 8 P ]Y-7/ 23 c NGINec RING ogsroStTtoN W k A 'Ib- S-Z A -76 Mnenrin1 an ins _t.alled _is_ac_ceptable based on the following: '"" " "'"' ' ' " ' ' " " " " " ' ' ' ' J. This piping is embedded in Q-listed concrete so a failure by cracking would r:ot . prevent the functioning of the system. to res it in c plantEenifafailureisassulbemoa8 hn.ol [.ool_ing SystemTinespentfuegeremoupool t versa e Ect on caelete loss of function is seruced by redun ant ons connectgafe t tion .ogege of tte euel Q ly te , __
.seigmicallyqualif.iegt er- S tem coo ing o any spen ue,{1ceWage{ngepool.Thes_econnectionswillassureproper store g
2.. Is ocsIGN CH ANGc McQUIRco 2. No RcJcCTc'dM AYefilAL otsrosITIoM , O * *'#** se ev reus e 2 b.OC NCfg O ves.sec arv curo, oRAWING R c V. oC Pt
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_y - Bechtel Associates Professional Corporatiori Infor-office Memorandum O - To J. F. Newgen caie liay 13, 1976 , subect Midland, Plant - Units 1 & 2 rrom R. L. Castleberry
- Job 7220 ,
Air-Quenched Stainless Steel Piping g, Engineering File: 0274, 0545 w/a , copies to Ai -Ann Arbor
; J. Connolly w/a -
L. Sokol T. VanVick w/a W0 c f' "7, It has come to our attention that 23 AS11E stainless steel pipe ', spools which have been shipped to the site were fabricated using methods. contrary to current revised specification require-menta. The spools are listed on the attached draft NCR's. i Should you 'or the PFQCE feel an NCR(s) is appropriate to document the situation and assure control of the spools, Engineering requests that the attached draf ts be used. , (j~ \ ; We are actively pursuing this catter with Grinnell,although we do not as yet have a schedule for resolution. Should there S. be any questions, please contact Mike Rothwell. g- 4.., Z.~l$5:* 5 Rv-L ""t}eberry r-- E JLH/ld -yQC 07220 g
' JPFQCE I1 attachment ~ - ~
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.. V . -
s NONCONFORMANCE REPORT
$. o R a weNGira M r No.
7220-C-275 iREv. F.eRosEcr No. i s. R e co R y s o a v
""' Q *
"'" Q ' *
, 3 7220 loavE 29. oesPostT ton CoMCUMME NCE 7
s erru ocsCRerrioN e erru Locar oM [/ /7 //c./ / : 5"zg9: " --- l "f"' j -"> j ~ " -" - Jeinforcina .Dars Aux. Bldo. Elev. 632'6" d.o a v E o e v '. . S W oavt f (gwd69-i
- 4. ss Rea L NUwea R
- s. svaRrUr stsv Eu No. ,5-2670. j/ / []w-v ~ _f </. ? (.,
,J, 4 ys/RacLacEucNr capr No. ' Re v. i-.4<,..nri-.
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. ;UA is RacLacrucNT ssRent No, , qf. .q s . .r,e . . .
;!/A 6.fv 70
- e. CoNrMacroR/LecarioN J/A i s. AsuE O Tes I!/A s r. soUacE 6 f4,~',g- ~j,M - -"4g_ y -"'-
S t. ROUTING SNsrRUCetoks. ' . " O No Cons truction GoWYE ro FIE LD ENGtN EE RING O aou o aa v ERia'sWPEav'so R 99 NONCONFORMING EoNot T8oN; e r _ standard hooks oriented down into the wall below the construction joint at Eley. 629' +. Field Construction elected to install these bars with standard hooks extendina uninto the slab above. CPCo nA has identified this condition as nonconforming in their !!CR OF-100. The identification of this condition as nonconformina was reiterated by CPCo'sleply to Bechtel's aonlied. "0" Lis t t!o. l .203. initial response to 0F-100. All reference correspondence is attached. Four Hold Taas 20-Q FsE Lo oIsPosIYeoN QFsELo MECoMMENDavaoN/RoWTE To PRoJECr ENGINEERfNG
- 29. FsE Lo otsPostraoM REsULTs?
_By_no.te_f5_on DrawinLLC-140s Project Engineering has established that detailing & _ fabrication of. reinforcing _iteel shall be according to the current ACl Manual of Standard Practice. The ACl 315 Manual for Detailing-clearly provides that a 900 _ bend hook indicated without dimensions on the design drawing is a standard hook per ACl 318 sect 7.1. The purpose of these hooks is understood by field civil 21 ENGINE EM6NG Dl5PostT eon b.on td) 2 3. ENGtNEER ANG otsPosfT eoM REsWLrst lsr_the f Il._and # 8 rebars_ described in th ? c:_.NCL tha book nrinnenefnn en af ther_ i ' __ extend m ards or down _.D. E and L of Drawing C-275, Revision 3. into the wall satisfies the design requirements of Section _ ; This disposition is consistent with the desinn .s intent shown in Standard Concrete Detail 2. Drawing C-140 ( vhich is similar _'.to -
- 24. 8 AACIotsIGN ~115--74. ficure 2-9)
CN ANGC REQUIREo o wherein alternate hook end orientations are shown ( contc )
- 26. REJECTEo M A ER94L oisPosITIoM O-*T**-''"8"
*-3 O v Es. .EE arracNEo, S t. OC AC PT
, w=.-
CR a WING ~ RCV. oCM ((... f ,s,
**.*o*ees a s . .m e.e c eem ,,,,
Whste Copy - Originator Cenery Copy - Field Engineer S cia 3-i Pink Copy - PQAE e Goldenrod Copy - OC 9 8
. /
~
/ NONCONFORM ANCE REPORT (CONT *D) 2 427 i c.a c .__o r . . . .. c o _
Block 20: ___ _ engineers _to_devalop_the_s.trengib_of_eacb_rcinforcing bar which_re. quires them. For_s_ome _qgn f ffguratio_ns.,_the design _ engineer may__ require slecific orien_tation or special lengths for hooks; however, ACl 315_ requires that these special conditions be shown on the design drawings. To assure that design __is complying with__ACl 315 and to confirm the field engineering _ interpretation, a telepl_ Lone call from Field to Project Engineering was made 4/29/76.-
._LSee_ aj;tached_ memo).
Project Engineering stated that special_ cases have been indicated _by_ dimensions or notes on __the_ design _ drawings. _The_.f_ie.ld_ Engineering __ interpretation _of the design drawings and decision to orient the hooks to facilitate con-struction did not violate existing design requirements, and was not an extension of Field Engineering responsi-bility beyond c *ablish_ed guidelines. __lberefo.re.,_this is__no_t_a__no. acon formiDg_c.o_ndi tion, - ./ -/ .f pj.s - / ,4: '/ %./ 7 <i.= V L/ 3
. Elocl_22:_ _ Engineering _ Disposition __.LContd d
_as__ acceptable _ To_resolyc_any_ doubts _as_tb_ thia _deaign_ intent. DCN 9 to Drawing _C-140. Revis_i_o_n _8 was recen_tl_y issued adding _ notes 17 and 19 to Drawing _C-140. Engineering holds _that the_ described installation is not non-conforming cnd h'ence has no deleterious impact on_ plant safety._ _ 4-h ' -
...(fiynfr84 e
4 m a.c. , - o,6,io. ,, "Y Uc'..v"" $I["#"**' caso.n..a copy - oc e . - _ _ _ _ _ _ _ _ _ _ - _ _ _ _ e #
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Bechtel Power Corporation . Post Offico Box 2167
- Midland Michigan 48640
- Ifay 10, 1976 Consumers Power Company P. O. Box 1963 Midland,111chigan 48640 Attention: J. L. Corley Re f : CPCo NCR No. QF-100 Dated: 5/4/76 FQCL-070
Dear Mr. Corley:
The Midland. Construction Quality Control program for controlling noncon-forming items in accordance with criteria XV of 10CFR50, Appendix B is' de-scribed in FIM Procedure G-3. This procedure defines a nonconformance as: g . (d b "A deficiency in characteristic, documentation or procedure which renders the quality of an item unacceptable or indeterminate".
'llie ' condition noted in Block 12 of the activity / task 2.60 on FIP C-231-2-858 is not nonconforming in accordance with the above definition. It is an ex-planatory note pointing out the option was exercised of installing the bars in the subsequent slab pour rather than in the wall placements below In .
other rather words, it was decided the dowels would be installed with the tails up than down. This was a conscious decision made with knowledge before-hand by the responsible field engineer and concurred with by the responsible
-QC engineer as perr.itted by paragraph 3.3(a) of FIM Procedure G-1 whicli
' states in part:
" Field engineers' . .
. have the following responsibilities:
a. Interpretation and clarification of drawings and project spec-ifications through liaison with discipline design engineers " . The Project' response to Regulatory Guide 1.55 and associated MRC question 130 5 . clearly led the indicates the propriety of the manner in which Field Engineering hand-rebar in question. situation and agrees that At my request Procjet Engineering has reviewed this drawing. Further, to prevent the field made a proper interpretation of the denign
. future controversy, Project Engineering has re-vised Drawing C-140 to note that standard hooks may be oriented at the Field's
, discretion unless 6therwise noted.
./
M
. . ./. . .
- Bechtel PowerCorporation .
Aq{1.5cf& 4/g
/g/(1'[ 76 h27 .
( ) - x,,,,/ . O Mr. J. L. Corley May 10. 1976 Pago No. 2 In view of the abo've, the conditions described in QF-100 do not constitute a nonconforming condition and therefore the recommended corrective action of issuing a NCR is not applicable. We will continue to schedule periodic train-ing sessions covering the itnplementation of FIM Procedure C-3 as just as we have iri the past. appropriate, Sincer ly, 1 J. P. Connolly ( FQCC JPC/juu cc: T. C. Cooke L bec: J. Newgen
'h C.RichardsonQ)/2$lI3 -
R. Hermeston . P. Martinez R. Castleberry W. Holub D. Johnson e 4 b.
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tt .nt A Route To 'D11s Copy For /' s. , File 16.3.6 FilSoutiworch S ti!Iow.s L1 [ Issue Date I '
%. 4 . 10/4 CQilills
- CSKeeley \,, a / Projec t- tiidland 1 & 2 -
IIWSlager TCCooke ' -- 3- JFillandin COM',sers F0W8f
,' UFilolub File Title NCR's on r>ec:'tel
, GLRichardson Nonconformance Quality Contral
,, ZGTucker Report No QF-100 .
This Nonconfor=ance Report is Issued To: Prepared ByjeN dM//date 509'-7(.
~ ~
J. . P. Coitnolly. .. Appr ved,B d[ .Date S 4 Dechtel PFQCE. Written Reply RequestydfBy Date Sh/r0 Corrective Action Req $ested By Date 6/4/76 tho is responsible for corrective action. Uonconformance Description and Supporting Details: O N L.p br , 'I/ T. } See Attachment A. - ' MAY 0 41976 QU ALITY ' CON TROL BEC L J B 7220 51sNATURE
,em . AEC Reportable Yes
( ) No @ See Procedure 9 (For Nuclear Project only)' Stop Work Hecessary Yes O no > see Procedure 16 - stop Work no 3 . Recc:: ended Corrective Action: ~
-n H O T4 See Attachment A. h QWOn20 g
_ PFQCE R A. PFQCEl/* CIVII. Corrective Action Taken: CLECT- 1 P(PI!C _ _3,_ CCl! . WEI.DIIC DCC. Ei CP.IV) r:C i _ L Verification of Corrective Action Required Yes C Ho g- ~ lethod of Verification: O
. DATE V
( bronconfomance Closure Confirmed By j Date
' To be co=pleted at time of closure by Consumers Power QA Services,
, Pqe l of 2
)
s '. YEtq). ~~[Qk)." ,
,- Act, Q_hn File 16.3.6 Issue Date Itay 4, 1976 .
Project Midland 1 & 2
- File Title I;CR's on Bechtel q _,/ ,
Q'ality u Control *
*)" '
, Attachment A to Report No Q -100 Nonconformance Description and Supporting Details:
CriterionkV'of1DCFRIO(B) states: 'i Measure's shall be' established to control . materials, parts, or components which do not conform to requirements in order
'.to prevent their'insdvertent use or ins'tallation. These measures shall include,
' as appropria'r;, procedures for identification doccmen"* Pion, segregation, disposi- .
tion, and nctification to affected organizations. Noncon' forming items shall be "
,' rev,iewed and accepted, rejected, repaired, or reworked in accordance with docu-mented procedures"6 Contrary to these requirements, a nonconforming condition was noted in Block 12 of Activity / Task 2.60 on Field Inspection Plan C-231-2-858 with no nonconformance report written. Fur,thermore, this cond'ition'was not " reviewed and accepted in accordance with documented procedures".
. Recommended Corrective'6ction:
- 1. Write a nonconformanc.e report to cover the nonconforming condition in the
,- , referenced inspection plan.
I i
.\-/ 2. "h Receive disposition from Project Engineering including engineering rationale for use as is if that is the disposition received. .
- 3. Review all completed Field Inspection Plans for. exceptions which have not resulted in NCR's and, if any are f.ound, proceed as in items #1 and #2 above'.
4. Instruct all QCE's in the requirements'of Criterion XV and the necessity of following it.
. l-t Page 2 of 2 u __
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C00SumBf3 -
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}.~ ' C0mpany N" Midland Project: P.o. Boa 1953, Midland, Michigen 49540. Aree Code S17 631 0951
. May 17, 1976 Mr. J.' P. Connolly Bechtel Power Co.rp.
P.O. Box 2167 Midland, MI 48640 MIDLAND PROJECT - UCR QF-100 File: 16.3.6 Serial: 52FQA76
. Contrary to your l'tter e FQCL-070 dated May 10, 1976, the condition noted in block 12 of Activity / Task 2.60 in Field Inspection Plan C-231-2-858 does represent a nonconforming condition in that the' drawings were not followed. Also while the Field Engineer-does have the authority to interpret or clarify drawings, he does not have the authority to change them. It should be no.ted that Webster's New Collegiate Dictionary, copyright 1973, defines interpret as "to explain or deter-(
i G 'j mine the meaning of" and defines clarify as "to make clear; to free of confusion; to make understandable". What was done by the Field, Engineer in this case did g 'not me'et the definition of either clarify or interpret.
/ It should be noted, how-cver, that with the change you reference which was made by Project Engineering to drawing C-140, he would now be allowed to make such a decision within the frame-work of FIM Procedure G-1. '
While we are not saying that the book bars in question could not have been turned, i wg re saying that the manner in which you proceeded with respect to them did te Criterion xv of 10CFR50, Appendix B. Therefore, our position on corree- 'lQC07220vir.. tid . action remains unchanged. . PFQCE elf anw A PFQCE[)p i fficially stated your position on this NCR and we have, by this
^. c y e ,. rejected it.
J CIVIL We feel it is now hir e to get on with the corrective action ELECT. vdi tned in our NCR. It appears that you still have sufficient time to implement pgpygg u u recommended corrective action. However, if you do not, please let us know HECH. a m at we may grant you a time extension if warranted. WELDIEG t ooc- . RECEIVJtCT AlftworD" r ~ 0 Corley 3 _ty Assura Superintendent ims.(u3hl GG TCCooke Fq C ~ y V ",',U
~
GSKeeley HUSlager FMSouthworth MAY 171976 GLRicharcson ~ ZGTucker QUALiT C ON TROT BECHT B 7220 s sioNAnne _ W - - - b
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- 3. DR A WIPsGhA R T NO. 4 RE V.
NONCONFORMANCE REPORT & "'""*~
- 7. PROJECT NO. 3 2. ftE PO R T E D B Y 2 3. DISPO5si SON CO.eCU R R E NC E E.ne_R1 o.c_k_11 02720 b' 'D A T" ~ETW s.siEu otsCR.PfiOR Fasteners for =.'v== 'vcar'ON Various Storage DNN.v i s.
.O Arr e> s oATE ~~ l "'"' l - ~ l "" " ' l "" - ,
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See Block 19 .,e e e r..l. . =..=e s.= N/A l RE V.#4 4 '-7#)-.- E*N
/ b.es ' ,, f 3 S. PuRCH ASE OftDER NO.
N/A , t e. OC F 0 ELD ON SPECT BON PL AN NO. O S. RE PLAC EMENT SERI AL NO. 7220-M-106AC See Block I'9 N/A p
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[ /p * == .] 4, CONTR ACTOR /LOh A TION 03.ASME @ VES 9 7 SOURCE ,y 1TT Grinnell Corp. , Warren, Ohio coor 8"PPII"#
- 10. STOUT ING GNST R UC T GONS: ROUT E TO FfE LD ENGtNEE R4NG
,, OO Q ROU T E TO M AT E RSAL SUPERwtSON "EW"f N d'E'*0 k 1
I s NC$ NCONFO R MING CON D11 TON' ASM.E Section III 1974. Para. NA 3767.4(referenced through Specification 7220-M-209 and ASI *E Section III, Para. NF 2130 and NF 4121.1) states in part . .". A Material Manufacturers Certificate of _ Compliance with the material specification, grade, cla s s, and heat treated condition, as applicable, may be _pr_ovided in lieu of a Certified Majerials Test Report for. . . bolting 1 inch _ diameter and less. Material identification icluding any marking code shall be described in the Certified Materials Test Report or Certificates of Compliance as applicable. "
... g.ELo n.sPOs T.ON gr.E Lo RE CO-=E No A T.oN, ROUTE T O PRO,ECT E NG.N E E R.NG
( Continued on Page 2)
. . ,,E Lo o.sPos.T.ON R E.vLTs.
_!_tRR_L F i dd_ Ilis p ositi on:___Th i s_i. tem _i s_n o t_a_nonconforman ce _Cotaca so-1651Md_ article _HF 4121 app _ lips which enunrs 'enrtificatos nf enmnliance furnished by compn-
.nellt Support manufacturer. ITT Grinnell has_ furnished certificates of compliance in accordance witn code case 1651 f. NF 4121 .
- 22. E NGINE E R SPeG D85PO SIT aO N continued on cane 3 T ersm 7 ThTS_ itcm_.in nnt n n onenn formance. The fact thnt the_ nuts nrn unmnrked t s. ENGINEERING 085POssT SON Mr5 ULT 5r does not constitute a nonconformance. ITT Grinnell's QA-program assures that the h e d D m A. n nuts conform to those specified by ITT Grinnell engineering department's design.
. /h /g 7
fg, , __I.n_t_he case in_queslion, s ITT Grinnell'_s_ engineering elected _to use an SA-307 , _Ak _s.'e.-eff/gs s.
/
grade A or B carbon steel nut with an SA_193 B7 (Alloy Steel) stud because of the /-fg/' [M 7 %;?( . principal shear loading conditions. (Continued 'on attached sheet) 3,9/gg
- 24. IS DESIGN CH ANGE REOutHED O 24. R EJECT E D M ATE R I A L DISPO$tT IO.e O a. waa
- m*6.*
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. Pink Copy - PQAE Goldenrod Copy - OC e e .
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/kW NONCONFORMANCE REPORT (CONT'D)
?-}- W [ A r(M. ...$.aca ao b20 e race _.lorg*p2'_.,p ,r-
.ock_l-9-Continued. -
6_-_The_.followingronditinns_c.onttary_to_the_ahore_cxist on_alLassemblicsl,?q, g, /dr76 d'e Order 1220-hL-106ACs - a'enisheito date_undor-Purchase-f' ' ., '* a t ypes_ )__ M ate rfabric us ed_in. ial-Ce rt -ifi ca t e s-of-C ompli a n c e-d o- n ot-s pe c i fy- m a t e ri a l-s peci fi c ati ation. onsrgradesrclasses-b4 4)--JdateriaLCertificates_oLCompliance_do_not specify the 1ncans oL . th c_ marking-c ode _ utilized, 2aat crialid entification_includin g 2 _____ SA-193 Hex para.J nuts _furnishecLwitit 3,1-and-ASME stud-bolts _ SA-194-para._.13a_and_13b, marked 'TL .7L(ASME_SA-193) arn notidentifi e _as_requirc.d_by_.ASTiE L- No-material _ identification marking ne description _is_pr.avided_for thn following material n - _ additional t _ ypes of fastener m
- at--D L_-G y .
'C'-
, ew- /.ltjQNfAdd.ib/-d*- d$lW-$ch W ~ 7L _
b)-Hex head _ bolts-and-nuts _for-pipe-clamp = - c) Miscellaneous hcx nuts l' age.1, Blo.cks.2,_4,_ansl_10 Hanger Field-Inspect' ion-Plan IQ .lE.C B- 35-H3 Location M-204-2-CH- 610 6 10- 1_F C_B- 3 5- H 5 Fina_LLocation 1B-lGCIL 33-H6 M-lG4._2-GH _610-3 12.-2G CB,25-H11 M- 204-2-EH- 611- 5 18-2GCB-J3 H3- FinaLLocation
. llL- Z_G .C D _ 1 3.z l B 18-2GCH _31-HA .
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y 3 gy f NONCONFORMANCE REPORT (CONT' e c or aca=o.__ 500 f.31ocid9_Cantinued, . Page_l,_Blochs_2,__4, and 10
/
6-1FCB-20-H1 M - 204 G H - 610 -4 _10-1EC B -A3_-H3 Final Location _10_ lECB _43-H2 10_-lEGB .43-H1 Note:_Other-nonconforming hangcr_ assemblies _ located _in_ storage _ warehouse.4O *M/_//4& 3M d//J 5 5~h~ [.. d f M _ W W l 7"
$ f ? ? ! M -C. T-NSN$~-T g]J[/ ' ?Q //'~. h Hr-Vt:
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- r ~ 7 e-Hold "rng e Applied.
HLOCK 20_ continued from nage_1 /O_~I f/] W L__$ {-7Y v ~- -n 40 4- /-n n-.<a w Item #2 a 3 - Route to Pro, ject Engineering. 4StT-HI d'ar r "^-cta27% E- e( ,tec(,qqg qJc'mu-e . 1 m ilcr Sc:2 !!:c cr = :=iM ^ for " "" it--!ct: '"'"4" . . . a-ta-ad -":ts ? " ng, diamet __ - f_O'p i rCQ' 'hc '".O ri2 7 CycI #i " 4 ^"A ~ "" direci '""--ne^ d ne t S c ~ ' "~ , m:c?r ' - T- O Material specification ASME II Part A. _on _t tte__h e a d_01__b_olts__an d__LCERWS_ Dad _ortone_ cad __of_s_t uds_a .._ Material Spe_cification ASME 11 Part A. SA-194 states (a)"all nuts shall bear the nmanufacturer's marking".._(b)._ nuts shall be Icg_fi bl ca_ tion ide Lstamped to indicate grade and pr.ocess of manufacturer per table V._. field _ Recommendation - Proiect Engineering to notify _Itt Grinnell to ship rep _lacement n reguiring_ and bolts. nuts and bolts which have been s;iipned to date and that all futuree shipment nuts Field requests that replacement nuts and_ bolts be packaged in a kit form with each kit ide _the._appropr_iate_ hanger mari_ number _ Aannersy-- Eased-.on-rephcc::cnt n# Fi el d reoucitS_a._co_adi tio na]_rcle.Asg. lot._ ins _tal l a t i on o f nn aco n f_qnn i the hakinn mtor_ial -ftar receipt at the ,inhsi tn (EI'1 't naracra$ '; _'1) AO tw^t. FseA~nirex 77-v'~M Prf 7EELE'1St* &n /GMAMr . kh ~~ A-
' YNG k-4 b -/:/ d h A-se -/C pt Ams"AtCl../c'S_ .N- Lt5YW pg._g. ' g felt 6-tu ~7 (>
______n- _ (A.:i~:.) w m.ce,y o,wo.,o, *"*~* c.a. , c..y rw r , Peak Copy - PO AE Gold.a,od Copy - OC e . 9 N
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Q'y .,4 . ' i' d' F /'///,f'hi Q Q Q-)~-C _= T.2. Engi.neering Disposition - Cont'd NONCONFORMANCE REPORT (CONT *D)
=
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. .. a c a o Y25 k'hile SA-193 studs require marking, SA-307 nuts do not require marking by Code or specification.-
Item 3:gonstitute Thereaisnonconformance. no evidence that this item is a nonconformance. The fact that the items No nonconformance with the Code or the hanger specification exist:.. . ITT Gr_innell's QA-program assures that engin_ccring department's design. the_ items conforn to those specified by ITT Grinnell's A more detailed clarification is set forth in ITT Grinnell's response to NCR 428 of 6/18/76 which is attached. - j l s f,f ,(bfh i y i 1 's A 2 3 b b ed,r q mrs se W. . ,,. c q, .( Jsec, 4 7, g p , 4gg a n_p,p Qc_,,_g,, ,,,,.(,( .g C.- ~ e _ a cx S %v4 + % V W d eL ,\c_,Av G r w e % tIcrl. , _ m t(g bik.),b d 1 9 l[1 hL-
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'L ITTGrinnellCorporation &, .~
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; .' Dans & Paige Avenue N.E. ;
s 5%rren. Ohio 44401 . Telephora (216)399 7566 G y
; Jtme 18,1976 :
l ' 1
' . . . . 4 chtel . Associates Professicnal Cbrporation 0, Bn #1000 - h m.;
43 Sm th State Road ' sit 63diryi"t* . n Artsor, Michitrm 310106 Eid tention: Mr. R.1 Castleberry ef'
-H i Pn> ject Dgineer .)j jhject: Cunstr.cru Pbwer Ctrpany '
Hidland Pleavt - Job 7??D 4m lp
~
V P.O. f 7270-M-105-AC C126 .169 y - nt.lemen: 2SH R mm j Wednenday, Jtme 16, 397G,11ws resickmt Dechtel Ire.pector, D. IfcMillin, 3 wa:Ced a cqrf of Ncn-0.xttc,rnance Report 042B to ITT Grinre11 personr.e1. - copy of this Ncxt-Cbnforcance Ecport. in attached. Mr. M115133n stated ( g w mtil this problem ws recoJved, there couad be no furtix r thi1 xmnts 7 .aterial for the subject project. - g 6p4 l l G ". e fol3cwing is ITI Crinrell's respmsc -to the three (3) Ncn-Otinfttruances - p' g '[h7 it.ted on Page "2" of the hQmformance Reprt- .
,s 5
&ji, T isechte3 3*m-Cortformmen: {:l 7he followina conditions emimy to the atxwe exist on all asse-blien N u furnished to date under nrrchase Older 7220-M-10 fat.C; 4 hi:.
a) thterial Certificates of Coq >15ance &> not specily noterial specificaticus, grudes, c3 noses or types usei in Iabrication.
\q $ -
b3 "Ihterial Cert.ificates of Ccr(311ance do rot specify the reans .
" 1 of material identification inc1w33ng the unrking coda utilized. A ,h ~ e.,, q
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1 70s Mr. R.1.. Castleberry - B chtel e i l
' SUfUIX!r: (bnsamm Pruer Oanpany - Midland Plant - Job 7220 !
PAGC 2 T@ in h' .
~
X; i 1 x. 3)' ITT Grirmell's respmr.e: l [_@ h' Approxirste)y one year ago, ITT Grd2csell detected a conflict in the' 3 ivqttirencrrts of HA 370D versus the requixemnts of Dsd6ection Mr. l - An it applies to shi;xents to ITT Ctdnnell's esmtes:els, our interpre- 5 i tation of he certificarica requirecerrts, is that the ntles dei $r.ed y in Sub At t.iole NP M21 chould apply for an noteidals em:pt those h used is,testing. Class "1" nort-standard stggorts and thme supports requivire impact It in also our op. inion that the requircrents c,1 :l0 NA 3700 alv) /u' tic]c hT 2000 rqiply both within Ceiraren's neufacturirm h faci.11ty and on noterial supplied by ITT Crinnen's vendotu. ' Dais J hrsd g 197G been and agreed vertally discussed with Ecchtel-Ann /etur perocecc1 car)y in upon. e Ih certificates of Cbrpliance snhrni A n tted in the sa-pie data package, hf
" giwn rvDect a code "1" appiuval ITI Grinnen's by Ek datel-Ann Artre on Jctrwuy 76, 1976, yeaition. b provided with the material shipped 7he areactual Certifleates virtually identicalofwith Corpliance the 3 '.
9(package.sapple Oertificate of Oxpliance included in the Bechte.1 opproved data $lI
.d M
Jn order to reso]ve this matter on a fcuTm1 Insis, ITT Grdrmen riotwited M $5
- t. hat aarise.
adr.ht Co$e Crise be cenerated to elisninate any poterstial quentions that 1975. ntis 0:rje Case, (1728,ws appioved by AE2tE in Rrm.W, Q $1 It has received fornal approval,01 the U.S. Nuclehr Ecculatory 4 p$ Cbrmiceim, and is ir.cluded in Regulatory Guide 1.8h, Revisicn "6", dated May.1976. g"1 Y W I f\ R On Decesnber 27, 3975 ITF Grinnell :mquested Ikchtel approval of thin Code Case for use on the Midland pruject. . Altivxigh ITT cringe 11 has i s fonowed up cm this matter, we have had no response frua Ihchtel as of this date. '. \g T@ l ' Ihe Dechtel YeSident inspector has continually ve ied that Tr Grinnell - Pipe Hanger Divisiran is Ionowing the 2equirencnts c,f HA 3700, HA 40D0, hh \ dg-and facility. Subsection Nr dring the manufacturing phase at the Warren, Ohio N The Ormg system utilim! by JTI G:irciell in do_u ented in Vdy
' Quality Oantrol Pzu::edure 0?A009. A copy of the Ocde 1.isting for various !
crinnen materials, as defined by this qrlity contrei Procedure. .in B{q% 5.' p attached. k y La d3f requested, ITI Grinmu will be pleased to sube:it a oc}rf of this Quality % 7 5 corrtzul hoce&ue to Bechtel on a fortal basis. $-} 4 d q n;. S
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SU1LTECT:
.PAGE 3 Cbewuners ib.wse OcvTxany - 113dland P.lant - Jcb 7220 I7 J
h. i
?
. 2) ITP Cninnell's Respon+e (Ccnt8d. ):
m I It Ney le noted that the materials used in cerTenent cupports for the ;i culdect project, are defined citMe en ITT Grittrell amscir.gs (for T c%a,ent stardard supports) w on Bechtel opproved hanger cketchec. i Verification te acconplished of material at tJe Warren usage Plant. fw ccrponent stalard supp:>rts nust t [j .F
~1)
&chtel Non-Cbnformmee: .
j In
}hx nuts furnished with sitd-lolta narked 'B-7' (IGE Sbl93) are not or identified as required ly . ASIE Ste-193 partt. 13.1 ard N2E EA .194 paru.
9 23a and 13b. 3 ITT Grinnell'a Response: u p y The M grs.Dv,ineering Depertncnts within . TIT Crinnell'r: JSpe j H In ccco designs, cuch as the rigure #200 hytiruolic shock and W e
' scne bolting naterial am prinvarily chear loatis. sway suppresse and tie rigu E 12ve of the bolting 5
arcmrentioned two uaterbin used as pins in tk M11 bushingc on the'lhin in particularl (?) pIulucts. $ stub in accordance with SA 193. Ik cordirgly, they Mve. cpecified alloy 3 A-307, Grude "B".the nuto used with tkoe "#' otwis eSince are there spectified areasvery A-307, Icw tensile Grade 1 cads, x-it "Ilete are no narking requirvrents ferr A 307 nuts. k$ g 3 Divisiori Engineering Departr.ents."The Warun Plant has net the requirecen . g q behtel Inspector. 'lhis has been ve.rified by the resident > y M s
- 3) Bedstel Neo-conforunnee: ) p: -
.a e b 4
No mxterial ichntificarico parkirg w descriptico is provided for the N w follming additicnal types of fastener materials. - b) g3, Hex head bolts and rarts fe pipe .cla::p.t. g'W
. h.Pg c) Miscenanceus hex nuts. #
hl l'IT Grinnell's I:esponce: ' JY $i
'Q- $.
! Article NP-71SD, states, in piet., "caterirG fce r-n'ai ites:n shall be ? l! arv identifiable an acceptable trateriais at all tiees". controlled \[h durir W
%y 3
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p c..;..;..t o 50:' Mr. R. L. Castleberry - Becirtel [. SUR70UT: a PAGC 4 h_rs Ibser Cbcpany - Mid1hnd P1hnt - Job 7220 ,
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}l.3) ITT Ceinnellt a Response (Cbntid. h In: ,
3npimnting this zuguirunent, 2TT Crinnell did wler locik to NA 376S 6 for a definition. Acconliigly bolts and nuts 1" Tmiral directer and estaller . Qaality Ctotrtil are not Ocded in Procedute accor,duw:e with the wqttirecras defined in
#02A003. .
ITr Ce.inne31's pcmition las been revie $<ith the local Dechtel Isopector and hic ecomeme received. If Deditel feels that ITI Crimell shee.nd nark the shipping cocetainus with a tstatenent statina that scme of the f asteners incitdod, caply with the requirmints of A-307, etc. , t.his can le accxzipliche<3Jh>ever, . drwings rygtn.recents.and/ac custarer ageoved hanger sketches, 9 c. ng
~
de 3t is ITT Gninne33's opinion that no action is required. . W feelR428. hepcen that this response should eJahle you to C10GC Cut Non-CDnfLN trew-e will be given to any questions yco my have. 1 e Very truly youru, n D. M. Sewell b Division Qa21ity A~;umnec & nager )
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cc: , P. Milman - Providence J. Boyd - Psov:idence
- n. Decrictofaru - Pnwidence N D. HaMillin - Bechtel R. Malcahey - Providence 4 M. P3ur Aett '- Pr*.svidence A. Rczvin
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'l..' NATDtIAI.
LETTER CODE
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?J ., f- SA-36 yyic' * - A SA-53 Cr. A
'. l- ,SA-53 Cr. 3 TQ .
- H
? ;SA-106 Cr. A - - ,
TF i 'SA-106 Cr..B K SA-382 F-22 TR~ a SA-193 cc. B7 ~! E I SA-194 Cr. 2R Y SA-194 Cr, 7
' . E f,I SA-216 Cr.:WCA TB ' '
SA-236 Cr. WCB TA SA-240 Type 304 ** SA-240 Type 316 TE Yr SA-266 Cle1 N - SA-266 Cle-2 , k< P SA-265 Cle-3 SA-306 Cr. 50
.-Q {'
*B )
' SA-306 cr. SS .
D V SA-306 Cr. 60 C - EA-306 cr. 65 H - SA-306 Cr. 20 U
. 8A-307 cr. A -
x St.-307 'Cr. B . L SA-312 Type 304 T3 l SA-312 Type 316 - Ti
.. a 4
SA-376 *I9pe 304 Tc Dt SA-376 Type -316 TV g SA-387 Cr. 22 CL-1 -
~TC
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.i SA-3S7 Cr. 22 CIr-2 - l
- TD' 9 SA-479 Type 304 I
; SA-479 Type 316 '
Tu ' - -
,%i TR
,73.:
( A500 Cr. B YW
','4 A500 Cr. C TI 5
A501 .
]
Tz - SA-315 ar. 65 V i A-668 C~ C ' A-66B C.. D - n.. S \ A-668 Cz.. F T
. ,1013
- y
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K AISI 4140 , TL
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AISI 411A0 TH A k SA306 cr. 75 xA k w4 cr ac O' >pm aas y, . mp on ac c
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NONCONFORMANCE REPORT "'""'
, o n A WING /Pa a r No, n E V. v. enoJECr No, it nE arE 'oarE
'**'.2 or - hpo 7223-A pFA *4 3 9. o ssPo 7993 /-
a aveu oesenseriou Beinforctnn Steel
- a. irru tocarsom as .oarao e t b/h "*" ser l"", tom Co NCu n R E NC C f '' l*"**"l **' -
-c6/ p > g o(ttr/h' , V3'k.'f-M Aux. B1de 'C' Line '
..sen.atmuuman 1/n
.. st a nrue s ysr e u no.
.s 26; jjs. acetacrurur cant wo.
rA']$(&.),,: 4,10.7 L j ncV. ...in n ..c. .-.i-d**. / sJeunenase onora no. 4/A
... oc resto susrecreou etan no.
UjA k I U/A is. ne ctaccucur sen.at no. .... ~ C-231-2-904 Rev. O C, h. .. . . . . , .urj ( l.jf./A (.e -f f - 7,;; U/A e cournacron,6cca reon b/b i s . a sur. O v=s " souacE y#" ""'* *'"~$' **" si.~nourenG insinucreons:. stru ftwo non itmetM nn gnourc vo resto sacearsnimo
.. ~ouco~,onu ~oconoiriou, O aou'< 'o "a' casa' sue = aviso a Four 16 slab devels at the intersection of 'C' h c m n ce n + +hn cono ne tho in' linn un11 line vall and roof slab at Elev. 624'0" vere anving enrm vennvaL Rvnken anunin rit thtbotton of the ninb nye located 21"_t_o 40" cast of 7.h line vall. Top dovel broken off 20" east of 7.4 line vall.
Pnnegnonymn .n nn+na anv$r On Rurveillante Tnnpentinn. O TM nt !L203 One tna,_appH ed. na (Jricto oiscostrion I Rlock'20 RPviSciofL agerecto e couurnoarsoninourz vo enosecr enGiureninG
-- N mi. riri.o oiscosition n asui.rs.
Reworks as,follousV6 rill 1 J/2" Diam Jol(s, fill holcrdith nbo-slirink 'ghou,t/ t [Maco$3M 1dlLshhedssinAtdorfets.*doutin'o'of bars)shall he ikaccbid_ance wNhthe \ma fakturerls insAructAns. Emb_e&[t lengthsihall be in\codformank with thelrescr'ibed thble-66\Dwg. 'Q-211,\Rev.\4. typecjpd it'nplernen'tatihn date on or about 6/11/h6. \ /dbCN/M D '4Y6
- 22. ENGINEC n4NG otsrose fioN
/ Nb#1/ ' N )wre / 6-4-$
- 23. ENGINEEnlNG ossPostraoM REsul.rst N
- m
- 24. 8. OEssCH CH ANGc RCoUff4 Eo C No '
=
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SPEC. _ R t v. A po. i no s s-i * """**'"*""*"*". .av. Whi-
- Co iy - Origm. tor Cena y rapy ec Ga-a
- Field Engloeer Pinir t . ,,y - PQAE Goldenrod Copy - OC
NONCONFORMANCE REPORT (CONT'D) .. race 2.__o,1 , , , , , , , , , , 429 BLOCK 30._Rev.isjon ReNork_aS_folloWSl__ Drill I l/2" diam._A0les a fill holes with non-shrink arout (Embeco 636) and set _the missing.lsottom_ dowels. For_tbe_s_inglelt.op_ bat._ drill 2_1/2" diam, hole, set the dowel through
- the wall _and_filLthe__ hole _with Fmheco_636_by_ funneling _through_a_ tube._at_the_same_ time _providing adequate _ vent..lo_ensureJropet_ grouting.__ Grouting _of_hars _sball be in accordance with the manufac-t_urer's instructions._ Embedment lengths shall be in conf' ormance with the p.rescribed table on Ihtg.3:211._ReL_1._Izper,_ted imp _Lementation date on or about 6/11/76. ,- c , 'y . n r ((Qu. trac f
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V i s e M V 9 L
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wha. copy - o,i in.,o' r # nm copy ~ co"Is'"**' Gold.nrod Copy - OC s x t
NONCONFORMANCE REPORT ' "*"" oW A WDNG/PA M 7 No, e R E V. ,, PR oJECT No. _ _ . _ _ _ I 2. R E POR , CD Si or 1 430 See Block 19 W oAYg
! 7220 25. o 65 POSIT 3.N LoNC uNNE NCE 3 . , c - o n C. .P r.o ,.
.. .d coC A ..N
-1.:
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I " " '! " " I ^. 2ipe_SpAols o= ~. i. ~u""*"2 FCB-35-5611_-6-7___ hux _Blfig._El_184 F &__6.9 lirte_R d.
' " a a ' u' 5 '" = ~ a o-
",6 a b 'h~-E-74 -
l n a=P'ac==ca "aa'ao- ~ > " ' " " - - - " - 5 PuFtC H A SE onDE se No. 2ECB-35:5611-6-8 _ fla _RA - i ac v. -- g o. oC P IE Lo INSPLC, #oN Pt A N No. i e.e,.......
- 16. R E PL A CE ML N Y SE RI AL No. ....
7220 M-104A-AC Rav._2
. C o ~ r. A C ro ,coC41.
NA flA
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" " * " " - ~ ' - ' - " - -"'
ITT Grinnell, KernersvilLe, florth Carolino
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- ',$ .' O ~o _ _ _ S_upplier g . u, t , o . .. t o c ,.G , u o ,~. ,o . u,.vo-A,...AusuP....so.
M '(1T Ae "."'TiWW-480fRev. 2 show the By-oass line around the decay hea't removal heat exchancer i'-611-6 Rev. 5._ shows the itnociated pipe srcols to he 2ECG37 S611 _ __ - : -te-7_anLZECE-32-5611-6-8. Contrary to the above, the code name plates identify the subject sp_ools to be 2FCB-35-5611-6-7 and 2FCB-35 . _Ronc.onformance discovered during drawing / hardware review (Q number 4.114). Two QC hold tags applied, s 2o y rit ou oisPos...on gr.c to neto- c No A vioninour c to Pnost C1 c uc.u t e n.no
,, ,,, c o o.s,o s ,,,o, o r s um, s .
- ield r_ecommends that project engineerino revise M-411 Rev 3 M-480 Rev 2, and ,
M-611-6 Rev 5 to correspond to existing pipe spool code name plates. Spools are in perman_ent location (not welded) and documentation is on site., , bc#&v/-/i/!/ /-- ?-M 22 [ h G tN E E R ING D4LPoSIT 60 N N # b .J N 6k 74 2 3. E reg eN C L MIP.G o 0LPo& f,8o N M C $u L T $: 24.15 DESIGN CH ANGL RLoulHCo Ono ** os A weeen RE V. O vr s. a e A r14Csco, oCM
. . . ' . " . ' . ' . ' ' ' ' " * ' oU."..""***'"
. '.e" ' ' ' " ' ' -' ^ '* *"' '"' ^ " ' "
SPEC R E V. Aoo, .womo.sase. . esc,o-
~~ c.*a sues Wriste Copy - Ot egenator .
Ceners Copy o G-G 3-2
- F 6eid E no.neer Go denrod Copy - C
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NOfJCONFORMANCE REPORT *
--s. oR Aw,NG,,A R T NO _. " h
, 4"j"i "'
. RE v. 1 .Ro2ECT N O. . . R E,O RTEo E T 7220-M- 616 iA s-Butgt ) l .2 I220 !'<o A T E<.,65
.. O .,0..T f0 N CO N Cv R R E NC E
- 3. 8 TEM oE SCR8FT f 08+=
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I I DATE
... sER.
rn rhan Stec1 A L Nuum ER ine % no1 N
,. ,en. 1 Lach 14 1,svsTEM AuTU NO.
- J. e r 'r : V . : .s n - , 7t'
. .. R E rL A C E M E N T , A R T. N O. '
l HBC- 13 3-S616 7 N/A N/A -' 'REv
...,.....n....o. ..a
- s. PURCN Ast ORDE R NO. I ....,. .....
- 19. OC F tE LD tN SPEC TION PL A N NO. 16. RE PL A CE ME N T SE RI A L NO. ....
_72ZD-V lf3A C N/A N/A '"*"'""*""'-"" ""
- 6. CONT R ACTORfLOC ATION It.ASME {] VES 9 7. 50U RCE ITT Grinnell, Kernersville, NC ,',E ,' o NO Supplier ... .............. ....
S S. ROUT tNG INSTRUCTIONS Q ROUTE TO FaELO ENGtNEERING ROUTE TO M ATERI AL SUPER vlSON t o. NONCONFOR46NG CONDITION: nrh Snegification 7220-M-201. referenced by PO 7220-M-104AC._ states in part IParaFraDh 9.1) rop- -w,ii emhit s ,na m , int,in a ' mwich_will_ assure th,* nit syrtam for_thn enntrni nr nuniity anving (3hr;entinn n na hinn;ng m, t a rial e inalnding pu rebn e ad n nd cubcont rn etael item c. Thin n y_cto n- ennrorm en thene unncirientions. chn11 he organi: ed in cuch n manner thaLit_will_h.c._notaible to relate every comnonent of the finir.hed soool to its fabrication history. " , Contrary to the above. , p 20. O "o 'o'seo5'T'oa theOr'<'o data furnished with eine snoot IHBC-13 i-S616-7-7 (PO 7220-M-104AC, VR-64-51, arcoa"rao^r'o* /aoure vo -ao'ecr =NGINE ERfMG mi. riELo o.srostT.ON REsULTs, 2 3. E NGIN E E R ING D eSPOSIT ION 2 3. ENGINEE RING ot%POslTION RESULT 5e e
- 14. GS DCSIGN CN ANGE REQUIRE ONO "*'**""^""'$" 5 "
a r. OC ACCE,7 ANCE O vEs. sEE ArvACNED, D ***".*"'*'"'*" - o ....
, DR AWING REV. OCN , _ , ,
SPEC. REV. Aoo. ..t.o..as e . e. ses c. e.,, s co e s-s White Copy - Orig 6nator Canary Copy QG%aa
- Fleid Engineer
, Pink Copy - POAE Goldenrod Copy - OC
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i T h t it h e n kn d l D h l WCPG 6 i o T' c a n i ii N hr d O v e e C s t ( v a d i T R d a M ov O n h r P i cp E i R e h n n E we - C r r be N A i r o e-
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M n s w R s t e O m to n i e w F y l e v - N t m e d O C i l n ip r h a h i N n - O s n a' sr s i N t c e u t a n e b o n f m iv e a u e m . n r u a t p c d a o i n e h t d_. c h i g n l w n i a I i i r s
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e NONCONFORMANCE REPORT ' "*"*' "*""- 2 2 DR AWsNG/PA R T NO. e R E V. T. PR OJ E CT NO. 13. R E PO RT E D S V O, 432 Spec. 7220- C- 231 j6 7220 .- }
- 25. D15POSI T 80N CO NC UR R E NC E
> r.pt i / h'DATE/gfs.-
- 3. E T E M OE SC RIPT f 0 N
__ Mechanical Splices S. ST E M LOC AT tot 9 93 eDATEDSv di
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- 5. Pu pCre A 50 O R DC R NO.
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- 10. Q C F IE LD tw SPE C TION PL A N PeO, ,,,, ,,,,,,,,,, ,,,,
N/A , N/A IS. 84 E PLACE M E N T SE RI AL NO. N/A ~ = * " ' ' ~ " * - " - " -
- 6. CO NT R A C TO R/ LOC A T eO N ""
tt.AS-E O ves 5ouaCe N/A __,___ _ 8 0 ROUTING $N ST R UC T IO**S: ROUT E TO FIE LD EN GINE E RING
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...NONCON,OR-. GCONoiT,
"'Section 10.13.4 of Specification 7220 C 231 Re v 6 states in part.that ."If production and sister splices are tested the sarnple frequency shall be one_p_ro_d_u_q_ tion _ splice of the first ten productiori splicew. "
Contrary to the above. 42 #11 splices have been made with the use of two sister splig.es for testint . R eview of_. '
"As' Built" sketches indicates that all of the above splices were made in areas of extreme congestion or too
' close to construction joints to obtain a product' ion splice of sufficient length for tensile testing It is the intent 3 .
e _to
,.. a r obtain
.E i.o o.5,0two s, T .Oproduction N splices within the first 100 splices as required in above referenced section 10.13 4 as ar.EtO R ECO-= E,.o AT.O N, Ou T E T O eRc,E CT E NG.N E E R G
_ . . r .E t c. o.s,0. 7,o M R :s u L T ., The above situag presented problems similar to those encountered when using . curved rebar N@h"' series cadwelds (both ca ;es test only sister splices). He - have #11 rebar to be cadwelded in the near future where production splices can
-be taken. It is recommended that two production splices be taken within the first
2 2. E100 NGIN E E splices (plus N 6 peg DISPOSIT ION one additional sis ter splice) to insure adequate testing.g,,,-r f* g gr 2 3. ENGINEE RING 08SPOSIT EON RE SULTS y q p.p ' i - v v - 6
- 24. SS DES 8GN CH %NGE REQutRED O NO * * " * c' ' " " * ' t a ' a ' " ' ' 'o ' 'n o " 0--'-a = >. OC 4 CCEeT A N CE
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Drawing 7220-c-288 (Q) ' 4 7220 s esem osscniPreon e errantocArion _ m o t_ a rrro av i4/M6 ---gl- -- ! " " j " "- l -" " ' ' " . _ e r.cg *J o A r c Reinforcing Steel 4, sc M c A L FeUM f8E R Auxiliary Bailding
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.. o~cO~.o u. ucono..on.
Drawing 7220-C-140 (Q), Rev. 8 general note 16 states in part, .. in no case shall the tolerance o'n cover exceed cinun one-third of the clear cover stipulated on the design drpving or in the
.<-7-4.u a.-.u w - -
specification." Contrary to the above bottom slab dowels along 5.6 line'between C and D li'ne,_ top of concrete Elev. 624'-0", exceed the allowable tolerance, see Page 2 for existing location. Nonconformance noted during routine QC surveillance. Q-List #1.203. 2 Hold Tags applied.
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g s,- .s . , K. cLo nccouucnoArionfaourc vo Puost c, racincrueur. 2. s ic Lo cisPos.1,ou nesvLis:
-.'a is _e..all - - dov:e.ls
- -. in_~o.ues.t.i.o..n._ by bendino to reet th.e . required' clear cover.
2" to 3" ___o f con crete. 2 ro un d_.ca c!L.doncLsh a il_bc_ chiDAcient_to_a o lloy_p r_one r ben d i no . Bend- .
- ina_shall_.be in_.accordance_with_Sec.. P 3D_of. Spec c C-231_ 4 Rex _9 _.
Imnlementation Date -- July 16, 1976. . e ,- /.b. . < . /. _ _u ~ 22 L N b t N L L fe l 4 G O t".PO b 8 T bOI4
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2 3. c hGINL C RING & 4 POs T ION pt suLis: 6 6 o 2.. is otsian cn Ancc utause.s o Ono " " '"~' ''*"** O vcs. sec 411 Acueo. ...'....,""^"'^'""5"' U".<.'.".' O DR A v/INr. Rev. OcN .... sw eaoes a s e, .= s*e a e r,. '~ sPF C g... RFV. ADO. a... , ----.m.-,=-- l 7 _ _ _arw ----
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NONCONFORMANCE REPORT l'**'. I Or - 434 F, PR OJC CT NQ. 92 RLPORTE BV 2 5. D aSPO5 f1 SO N CO fvC UN h E N C E __ Dwg. 72 20-C-2 88_(Q) !4 7220 7J[y b' D A T E,M 74 " - 3 S P E *4 DE SC R ePT TON
- 3. tT E M LOC A T tO N I3 w t,/O A T v
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Reinforcing Stecl ' i3 ATE
- 4. E E R I A L N U M es t R Auxiliary Buildinsr
- 9. ST A R T UP S Y ST E M N O.
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15 N E f*L A C E M k N Y P A R T NO h // 2 ngE e.eas s e e n t o . =e s=s e e een N/A N/A 5 PURCN ASE ORDE R NO _p/A 1 . . . , , , , , , , , , , , , . 9 0. QC F tE LD IN 5PE C T ION PL A N NO. .... 3 6 REPL ACEME NT SERI A L NO. N/A . N/A N/A " * ' " ' ' " * * " ' ' ' ' "
- CONT R A CT OR. LOC Af TON 09.ASME O vEs 8 2. 50uac c
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J,. RO U T .N c. .N sT R UCi .ON S. t __ IT E M IT N _ _ g; ROU r E T O r.E LO E NG N E E R.NG O t OuTE TO M A TE a'a' supe av'50a _ et h0NCON 8 OR M tNG CONOtT ION. Drawing 7220-C-202 2_Rev. otherwise noted." 5 Gene ra.1_No_t_e_fl5__s ta tes_ " Slab _doucls_ tom tch_ slab _re. info rH ng_nnless Drawing 7220-C-288 (Q), Rev. 4, indicates 12" spacing for slab reinforcing. Contrary to the_above, the first' top and bottom dowels are located 34" from the face of the wall. See Page_2_f.o.r_slet.ch_nf_cnis11nc douel location. Nonconformance noted durin u o_ urine _Qg_sm y_e1 Hance.. Q-Lis.t #1.203. One_ Uni d Tag _ap,n14 red - 5
- 20. 'tE LD Os5POSITOON
@ r4CLD RE COMM E ND A TION / ROUT E TO PNOJEC T [NGINE E RtNG
_ _ . . 29 F4E LD D85PO5tTION R ESUL15: NEEJubo'.ONIs: Dtij l l!;" diam, holes, fill holes with non-shrink arout (Enbeco 636) and set the following bars: a) 2-#6 bottom bars and b) 3-f5 top bars at 9" 0.C. in lieu o_f_2-#6 bars at 12" 0.C. Enbednent lengths and lap splices of bars shall be in accordance with the prescribed table on Dug. C-211, Rev. 4. Manufacturer's in-structions on aroutino shall be followed. Expected implementation,date-7/16/76. 22 i NGIN E E R ahG USSPO50Y EON ~
/ *
, . 23 ENG 0NE ER SNG D*SPO5tT 00N R E SULT S-g44-1 YC
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24.15 DEstGN CN A r#G E RE QUIHC D ]g 24, RCJECTED M ATERI A L DISPOSITION 2 7- QC ACCEPT ANCE O v E5. 5E E ATT AcNEDt O**'.*.**'*****6"' O .< = e,........ DR AWBNG R E V* DCN ..,, SPEC av e===.9.e ea s e e v en e.,, REV. A DD. eaose e . - - White Cop - Ortsenator Q L 4. J 2 i Canary Copy - Field E ngineer - Pink Copy . ty.
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NONCONFORMANCE REPORT ' " ^ * ' ' {, D R A WsNG/PA R T NO. I RE V. T. PROJECT NO. f t. R E Y y- ' * "'" "13 5 T prauing 7220-C-288 (4)
> .TE u DE sCR P T.O N ih 7220 DATE l'6 //74 25
- m. De5PolaTION
- i " '-- CONCUR '~ "-' RE ~ NCE S. B T EM t.OC A TIO N O TAL A TED as . DATE i ' l i6-//-7/ ppkc]"(N, axe" Reinforcing' Steel
.. . E R . A L N u .. K .,
Auxiliary Eldr'
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...As E o vEs o. source E/A * ' , ,,,,,,,,,,,,,,,,, ,,,,
. .. ROvuM G inst R uCT.ON.:
,T Ku g_ ,.O Construction qRo uT E TO P.E LD ENG.N EE N.NG o RO u T E 10 = A T E ,n A L s uPE R v ..O R 99 NONCONFORMING CONDIT 60N:
Dravinn 7220-C-202 (Q) Rev 5. neneral note _ states- " Slab dovels to rntch slab reinfniciprr ., unless othervise noted.", and drawing _7220-C-288 (Q) Rev h indicates 12" snacinn for slab reinforcinrr. Contra y_._ to the above, the firct clab dovels' top and bottem are located 18" from the face of the support See pace 2 for chetch of e::icting dovels. Non conformance noted during - Qv^-- QC.i ~nsPwe r'Cw l: = ce.Y p A ~Q lict number 1.20'4. One holc ' tag applied. I 20 % PIELD DISPOSIT00N , P4 ELD RECOMMEND ATION/ ROUTE T.O PROJECT ENGtNE ERING
- 21. PIELD DISPOSITION RESuLTS:
1 curved rebaM5eriesThe-ahave cadEelds 51uatinrtpresented-problems 's.imi-Ight.hosebn6chte ny t nave #1I rebar t{,be captgl,de;d31 9 l 'fj;b(hd ktda*,MdMsister-spHce 'R-b iep_Qture where production splices can be taken. It idkcgi end d_that twn_ production hn-teke hin.-the-f-i rst
..___100dpTices (plus one additional sis ter snlicoi en 2 2. E N GIN E E RING OISPO SITIO N insure adoqua4e-testin .
2 3. E NGIN EERING OI5 POSITION RE5ukT S:
- 24. es DEseGra CN AraGE REOusNC O No ~""*""^*'""'*" ~~"~~ "****
O vEs. sEE ArvACHED. D ec.a. OR A WINC REV. DCM ... ..... e.,, SPE C. REV. A DD. ans t.no.es.. eas e.s .se. e.,, secte o White Copy - Originator
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EL_0_CX._20 REllSEp - Reuork asfollows: For the sinnie bottop_bar, drill 14" dian hole, fill hole wjth non-shrin.k nrou_t_(fanc.co _ G361._a nd_;.e t_tlle_ mis s i n a b_ar. " For_ tite _sincle top _b.at._IlrilL2'i' diatl _llole thru the wall,_. set the har thru
'the wall,_a_rg! fill the hole uith Enheco 636 Liv funnelina thru a tube at the___same time providins_3de_qu_alg_.yent_
to ensure _py_oper aroutino, Groutino of bars shall be in accordance' with the_m_.antLfa_ciur_ef's_lDS_trucli_ons-u P ent_ lengths _nad_ Jap _sp_llces_of__ bars _s_ hall confora__to_tt10 :p1_eic lhed_tahle_ art _JL'G. C-211, Rev. 4. En5fe_d Fvne cted_icp i nnn n tati on_da_te_. ._.146/76 :
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- g,yy cea.cycopy - r6.id anoin r Penk Copy - PO AE Gold.nrod Copy - OC
NONCONFORMANCE REPORT ' ' ' ' ' ' ' e
- a. o n a N,NGir.a r ; or et 436 y'
EV. i. eno,Ecr No.
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_D.r.auing_72.1,oN
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, ' , , - di No Construction 9 0. ROUTING INSTHUCTIoNS2 Q MouTE To F RELo E,eGeNEE RING O aouva to =avEa.a'su Eavesoa S t. NoNcoNFo RMING CoNoITION:
Drawino 7220-C-202Jev. 5 gneral note _5_sDtes " Slab dowels to match _sla_b reinforcino unless otherwise noted." And drawing 7220-C-214 (0) Rev. 3 indicates 12" spacing for slab reinforcing. Contrary to the above, slab doucls do not ratch slab reinforcing in three (3) areas along G-line between 5.6 line and,,7,.4,g. line at El. 632'6". See page 2 for sketch of existing dowel locations. Nonconformance noted during -rcutis'~QC -sur- _ veilhacu "Q" list number 1.203. Two hold tags applied. is w e- n g .e gjzy m . I
- 20. QF BE LO oesposaT son.
CFIELo RECoMMENDATsoN/ route To PROJECT ENGINEERING tt. FRELo otSPoSSTloM RESULTSt Hework as follous: Drill lh" dian. holes, fill holes with non-shrink arout (Embeco 636) and set the alssino 7-#8 hori:'ontal douels. Groutino of bars shall be in accordanc.e with the arout manufacturer's instructions. Embedment lengths and lap splices of bars shall conform to the prescribed table on Dug. C-211. Jtev. 4. Exnected innlerentation date: 7/16)76.
- 22. E N G IN E E F#4N G o tSPo S17 ton
$3 #fWfNs', d1 76.
[ 13. ENGtNE ERING oISPoSIT IoM RESULTS: s/ .;
- 24. 85 oEstG N CN A t4G C FIE UIR E D -
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i:6s.. NG,,aNTNO. gpge j RE v. ,. ,RO,EC T NO. j "' "4 *y '
,,. ,O R T E D R s 7223-M-201 ;6 7220 ;D.TE ... D..,O s,T.ON C O NC u R R E NC E 3 IT EM DESCRIPT TOR
- 8. RTEM LOC ATION &//.76 - - - ~ i- " > ~ - ' - - ~ ~ ' - _
ih-26" 90 LR ELLS CI/.SS "A" VHSE 9 3. V A 90 TEDR 6 rI I IA
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_I'I'T Grinnell Kernersville, NC. .T E M O NO Supplier 9 4. HOUTING INSTRUCTfCN$s
. Q ROUTE TO FIELD ENGINEERING , % ROuYE TO M A T E ns AL SUPCR Wp50R j 9. NO NCONF ORMING CO NDtT f 0N s Patgrial Reauisition 7220-M-10hA Rev._5,_.famar;trh Documentation sub:.,ittal sub Paracranh 9 n'c.aten in nart " Form G-321-D shall be used and cubmitted" Contrary to the cbove docitmentation for 14-26" 93 LR ELL Code //YU3B Heat //U32851 did not contain the G-321-D forms.
Hoted during receipt inspection . "Q" Uo h.185 14 Hold tags applied a
- 20. FIELD D!SPOStTION QFlELD RECOMMEND A f TON / ROUT E TO PROJECT ENGINEE R,0NG
- 29. FIE LD OfSPOSIT SON RESULT 5e d4,a / De 7e . 4 % . , A - ., A A w d d. ., chk (W J a.n.t wAL-he . .. k k ~
( = l$ '){.
- 22. E N GIN E E R ING D15,OSIT80N .
2 3. E NG IN E E R ING DeSPOSITION R ESU LTS s 4
- 24. IS DE SIGN CN ANGE REQUIRED NO ts. R EJECTED M ATERI AL DISPOSITtON O TEs. sEE 4TT4CNE D. .......
o .. O . "....= = * . . * *s e j*e . A.s..,C aCCEpTagCe Yl2m ?-L-?4 OR A WgNG R E'y. . ,,,,,7- u OCN _ QV 4=. J8
- S E C. R E Y. A DO. .. ..... ...c... g g . ,,-
Es e-. , - - - White Copy - Oregonator G C-G s-a Canary Copy - F eeld E rsgineer Pir.k Copy - POAE Coldenrod copy - OC tog,. en s ,
O s ~ NONCONFORMANCE REPORT. '^, * ' g 2.na a miess/mA m . nee. SpcC. j RE v. 7 PROJECT NO.
"'" " ' 4 3 8
' e4 7E
'O R Eo g j onJE j 2s. oeseOsn EON cONcuRREs.CE
_ZaaQ- M- 2_0_1 6 7220 /# f I #76Mf4/16//4'/ 76 a .T E M oE sCRerTioN i e_S e ITEM LOC TiqN is vauonyo g joATE "y j "y'".' l ""~ j -" " " l *" , E-R.Ep.a NUM90 01 QG_JIold Area , %/ h G v. w n ,<a" ,
& G -Y ~ M,
.. ER .. . T . R T U. , . . T E M NO.
(.f..L.itMaf..TO.i
... V.% ; , E $~
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- s. ruRCN ast O roe N .6.O.lHBC-124 nSo. 1AN/
OAC 4e eNsrECriON
.A N/A I ,, ....
ELo eLa N NO. is. REeLaC EMENT sERiA NO. M k,, ,....q,4,(f p -y (,.- 7 v, _Ai-10 4A
- 6. CO N1 st a Cg/
TOLOC A T SON Tit /_R _.lm00 - 87 9 9. ASME Coot Q VES NLA O F. 50URCE ,(K'"Q{* *['f7 g
" ' - - - - ~ ' -
y '* y g TT T Gr.innell; Ke r n e r n v111 n , N. a nEM O NO s upp1 Ley
- 18. ROU T jN G SNST R UC T IO N S-ROUT E T O FIE Lo ENGlN E E RIP.G Q ROUTE TO M AT E R$ AL SUPE RVISOR 9 9. NONCONFORMcNG CONDIT DON:
Specification _.IRRD _Ai-10_1. Rev. 6. Pa ra ,_6 _2_,_2 s ta't e s in pa rt: "All materials shall be marked with the_information requirrd by th_e_applisable._ manufacturing specifications and the Nuclear Power Plant C.omponenta_C_ ode, Paugsph NB-2150. Certification of materials by the manufacturers in accordance
.3yith the Nuclear Power Plant Componenta Code, Paragraph NB-2130 is required. " Contrary to the above pipe spool 1HBC-124-S616-6-4 was delivered to the jobsite with the code dataplate marked lHRC-124-5616-6-4. ,
_ (Sc.e,, attached rubbing).
- 20. Continued on page 2 hlE Lo DISPO5stsON OFtE LD RECOMMEND ATION/ ROUT E TO PROJECT ENGINEERING ' 3 3. FIELO Ot$ POSITION RESULT $t tiaterial Supervisor to contact ITT Grinnell and obtain written field instructions f_or:chanoinn rpcol mark number on code data plate and arrance for ITT Grinnell author -
170d insanctnr to_3tltness re-stampino of code data olate at the iobsite. Field will c-ha na a-code-<f ata_pla te-spookma rk-n umbe ,S6W6 4 tn lilBC_124-iS164-4_ J af ter receivino the above instructions @rgrop- iRC.p /,m j d./-Je-h;9f'# 4-2806 2 2. E NGIN E E se BNG DeSPO SITIO N " [ 2 3. ENG SNEE RING DISPOStisON RESULTSr
- 24. 31 DE SIG P* CH At47.C R F O UgR ED NO '
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. Pink Copy - POAE Goldenrod Copy - OC
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NONCONFORMANCE REPORT " ~ ~ " ~ r= . . . M .,P. , .. ..E. . . P . .E C , N O.
...E . . l ','"*O, =*. ,,0N
' 2 _. 439
_l7.2hhi _2.0_1 3 S T E w DE SC #f PT 60N
'! 6 -(12 0 /Md' , O ., fl.A / M$~0, iv6 ' "-"- l -* '* " EN.E
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- I -
9 9. O C F tE LO sN SP8t CT 90N PL A N P.O. ...,..,. ... .... 9 6. REPL AC EMENT SE RI AL MO. _.113D-hi _1_0_4Ac ntin - 1. Oo-10.B
& Cold 1 R ACTOM/ LOC A T SON . N/A * * " " ' " * * " " " ' " ' " * "
tt;ASME
.00E Qvts sp.souMCE LT1.Gr.inaclL_%.cJ.pe r n ville E. .T E - 0 NO q,,
nr. T. i s nouTsNG eNara uC rioNs. g=OuT E TO F f E LO E NGIN E E RING O acu'E = a T E a'ai supe = visDa It esONc O*er OMMING CONOf f EON: Specification 721_0-M-20L_R.ev. 6,_P_ar_a._8. 7 states _in parti "r.inmciric line_dr. awing s will be furnished by the Buyer and will show overall dimensions of each line, branch connections, flannes, valve orientation, bypass.es, instrument points, vents, drains, and connections Contrary to the above, to equipment./ / _t he pipe spool IHBC-123-S616-6-2 was delivered without the venturi assembiv>noted on the applicable drawine.
.45 awr-t rt tc.
Nonconformance noted during receip_t_inApection. 'O' number is_4d64. / Hold tags applied # (See Attached Drawinc.1 10. O FtELO OtSPO5sTtON . QPIELO RECOMMEND A T80N/ ROUTE TO PROJECT E NGENEC ptING
- - - - 21 FsELD DISPoseTION REsuLTS:
- 22. E NG 9NE E peNG DeSPO5of SON
- 33. ENGINE ERING OlsPosef SON M ESuLTS.
e a t. rs OE ser.re CNarec t nE OusnCO OO "'""^'*""'"'" '"*""*~~~" *****"*' e O v Es. sEE aTT4CNEO. Dee... g n a w s N f: .. ........ REV. OCN . f PE C. R E V. .......s...=.*ecve. ..,. A DO. e ,.e e-o White Copy - Or.gmator O c-G 3-2 e Ceneev Copy - F leid E.egineer P6mk Copy - POAE Gosdenroe Copy - OC
, . p r . - .. . (v v-n r. n >._ ~723 L .
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PlVEl 5T0, WG S A-141$ ASME COOC.. APPROVED '
.I* '
~
CARDON STEI. . 4 i M.S..* C- b *
- 8.t N C S F'C C. \ b '
A F P. C O o *4
- l;$
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, - - -si rciat clunis.- n r.srracar
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- . - -. . . u.m.t n orn:"o."rs i E' Iomr2 n,.ron t l
.aem - r ,eW e p. C' c, c. s.- i w c-., W.',p ,,m, 7,,,cc,._g .c. sc tp . .-=.. e. - M. M - v:9 . lit W g*, 'N o._ "" b I 'b NT* -Q ,(re,g,,f M ( p g W r. --" h. L U G - l.\ P - cc o. -60 [ii.w'.e.i,.>.. - . .. e., -;yY.h;* D.3. 5 ' D ^ " ' #' '
1 re -
- a. onawesGjra ar No.
- incv.
NONCONFORMANCE REPORT
- a. rn o,c c v No.
Ij or """440 sr .m
- . necongto av FSK- C-34 A (R ollout) 3.nco orsca.,1.
!1 7220 % f),., w d/<&
*oave l/f-ty.76 as, o.spo,arioN coNcun.ec cc
.L..i.n..c.tr_Pl.a.tc
" 1/4" Dome Assembly
*^" "U nit # 1 Dome % .-
j"~" j"s- j" ""h ec !,4. D-3-6 L
.. .E. .r.n o.ti.o..n.J. i.!L 8fS' "'""'W
... . <, . c ci, c b k"^'N-3' S PURCHASEonoERNo N/A N/A i
8 0. QC F tEbo #N$PECTsoM PL A N No. 7220-C-50A IR C-Il 1- 15W f.. RE PL AC E ME N f 5 era AL No.
, j *,e g /[ *g ,6 4 M['
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J
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W nr h ,... M n m p Southern Boiler & Tank " t "o', O ns " souace - '
. .. o ur.NG .N,r a uc .h..i.s.,:Tenneuce "r" Q.~o Vendor- .,.... . .,..... ....
q=ouis vo ricko e No Nr .. G o noursvo..rsmai.svernv,. . _ t 9. NoNCoNrORMING CoNotTs N stamp number. A dis-_crep_ancy Do cumer exLsts_bativ_qcn_Olill sla_b_numhntdacyme.ntation ansLthe vendor transfcrrr . Slab #8. tion slab number is HT# 81989 Slab #8, the vendo;- transferred stamp is HT# 81982-Discrepancy detected during QC field review. O List '# 1.109. d Hold Tag ap6ied. i ae. g re t to osspos " Or'c'o accow'* No AvioNeaourc io racerc< a NG.Nce a.NG
. . , , c L o . . .. . . , ,o N o . ,, , ,
_llte field vill contact vendor and verify correct heat and slab number. Documenta-tion.uill then be corrected. !!ork'may proceed. / / f f
.m ,4-...,c G/nii"
./ U g .
- 22. ENGINCE retNG of 5PostTioN
- 23. ENGINE ERING otSPoSIT foN RESULT $s
- 24. es otssGN CH ANGC RCQUIREo hNo O ves. cr avracNeo. .. ....
D.e... OR A WING R E V. oCN SPEC. R E V. A c o. __ I 99 3 4+3
* . Whose Copy - Oelg6netor Cenery Copy - Fseed Engineer Sc 6 Pink Copy - POAE Coadeaeod Copy - OC *
;- " =
NONCONFORMANCE REPORT Or 3 441 OR AwsNG/ PAR T NO.pg ec , ; .e E v. T. PROsECT NO. ; ,a yCPORTr av as. DeSPOs,T EON CO NC UR R E NC E lOATE JPP%?.b197 7993 . # l[*/ b '""'"l"~~
" ~ * * " ' " * "
- 3. 0 f E M OE SC R IPT TON 3 t_
J+-.-- 9 ST M O A T eo f- p (.~ /(. 'g 3 V w r$ @#0- = I
-~Co sv ) ^
16" nsc-cK-z valves 74) A r F cdALsO . ' DATE68-p 7. / - 7c
.m AL,.u jb8:di:I> p, MIN. f .n
.. ST .R Y UP .T.T E M No w,, E PL A C E M E N T P A . .,0. - W~~
. . . . . . . . .M.7fC.j.
n/A n/A l RE v. r S,.'>.."..-
~
S. PU RC H A SE O RDE R NO. -.1 i- ~~. . . . , _7222-y-12nc 9 0, QC F eELO INSPECTION PL AN NO. 9 6. R E PL A CE ME N T SE s0 0 A L NO. {f"g g % #h: .
,4
. * # f *f 2
- 6. CO N T R A C T OR/ LOC A T SON rnja.too_n v/j -, ~ ^f- - 8~, -~~.g --
gg.ASME CODE
~ { vES g y, fouRct
( - ff- _
-.4... b P. . - ...
Anchcr/Jhrlina.141Vh navvard.C/-
. _*g t ._ b. k y" iTE M O__N O 5 0. RO U T f N G 6N 57 R UC TION S. #
ROUT C TO F tELO E NGINE E R6MG en mgt,,,,,,,,,, C ROU T E 10 M AT Ens A L auPERvesOR pk ' 9 9. NONCO NF O st M eseG CON DIT SON :
'Phe Purchace Or:ler Item nu"1 Der on the mnufar turer'< vnive identif ice tinn t n re anne T- ngree with the Purchase Order Item nucbe'r an shown on the Code Data Betorts for the folloviner valver- (1) 'rhe mnufacturer's valve identiff entinn tag for the 16" U m-cr-2 yni ve ui t.h knay_ccrint pn_ c:9%_m__1 17 a . n, ,-
_Bitchgae__Drder Iten_L2.
'Phe cnh;. Data Report for the 16" Mnc-cK-Z va lye wi th nnvini vn. 59M.n1.1_17 ewnu,.
Purchase Order Item 2.1.
- 20.
MF SE LO OISPOSIT tO N Continued on Page 2 OFtE LO RECOMMCNO ATIONfROUTE TO PROJECT E NGSNEERING gg. FtELO OtSPOstTsON s*ESULTSs Rou'te this uu, Lv "r - " -f,t-m Procurement Supervisor to Obtain
=
cted . (,, ,g. ty. _ , t u ). _ code da r s from valve nanufacturer. m; p.4k '*/ . . T4 i , - . .h _ h,1Yet$'e4X sc . 6LA w c, % Pace 2 for Block 20 revised 2 2. E NG E N E E R ING OfSPO5tT f 0N 2 3. E NG IN E E RING OISPOSlT 80N RE SULT $. v. e 2a. as DE$eGN CH ANGE REQUIR' **""'" " " " " " *"*" O N* """"~~' " O vEs. .EE AvvACNEO. Os.... !4 "lieJ"Y:".k' k e- *)'*/,*- OR AWING BR C v. OCN Q ... .... b _#~ Y 7 SPE C. R E V. A D D-
. ........ ....... i....i ] o s oo t a-s .._,
w, tite Copy + Orio6nstor QG-e n a Cana,y Copy - Field Engineer
- g. Platt Oopy - FQAE Goldenrod Copy - OC
__ _ NONCONFORMANCE REPORT (CONT'D) s. Pace-2 or 3- ... co o 441 eP1n k 10 cont._- -- _12)_The_manufa.cluyer';;_yalve ide_ntifir ation tag for the 16" HEC-CK-Z Valve with body serial Ho. 52^>6-Ol-1-yf15 tbf
-shovs-Purchasc-Order-Item-2.L_._Th" c~1a n,+a Report f'nv tha 16" HPc-cK-Z dalve uith knay n ri n 1' 77c.Jpo6-01 u d.i ch,u Pu-chn te_ order _Iten_2 2 EnCnf0NnC1_natc_d_dur.1DR Recei_p'_t__ Inspection. Q_ List No. is indeterminate,- 2 Hold Tags applied.
Block 70 revised: f_ield to inslallcarrect valve identifica.tlan_lans_ supplied _bLvendor_(sec_. attached letter from Anchor Darlinc
.daied 6-25-7M -
TastaLlation-to be tdtnessed_by DCEAI-,-and Eicid-encincer , moved--tags-sha44-be-destroye d.
? ,,, y,acau& n /+
Y, ik Ma- 7 - I ~7 5 ? White Copy Dess ineter
**** Canary Copy - Faew Fnginee, Pack Copy - PQAE Condeaeod Copy - 00 ,,
O)
\
t, ..... O DARLING
... O '. ,
~
~ ANCHOR /DARUNG VALVE COMPANY NU CuMER ROAD
- HAW /ARD. CAUFORMA H545
- W 5U85-NM CABLE: ANCORCO
- TELEX: 335451 June 25, 1976 1
*. 1 i
BECHTEL POWER CORPORATION PO Box 2167 Midland, Michigan. 48640 Attention: Quality Control Engineer
Subject:
Bechtel PO 7220-M-120-AC Bechtel Itesm 2.1 and 2.2 ,
, Gentlemen:
p Enclosed please find new Anchor / Darling nameplates to replace incorrect plates shipped on the two valves. Sincerely, ANCHOR / DARLING VALVE COMPANY [ A QC 07220 M.A. Solyan/se . ^n .] Project Engineer- p ',"f encl /a'ck CIVIL '
~
N [ ELT.CT. cc J.P. Punch M.L. Acker, Bechtel Expediter ~ fC. WELDING
,_ '.Sj $ @ t. Bechtel .
3 DOC. y
. AlEECEIVING AE- A g ten * - - 9 a-3 _
OPL. . m J'IFl '2 81976 [jfM(W O " f e BECHTb. JO 7220 a wwuu \t _. .::.3
. 3 NONCONFORMANCE REPORT ' ' ' ' ' ' '
"'"'"" 442
,,..Muns,s .g
- a. u R A w s N GfP A Mi NO.
cPw* i R E V. p. PROJEC Y NO. s a. R E PO R TE D a y .. ' as. ossPCsIT60N CONCURRENCE 7220-M-12 9A j2 7220 /;23 e $ w .,__ 'DATE i, c ., s , c ..- - > - . . . 1-.- w. . . 1 .~ 3 IT E M DESCRtPTION s. lT E M LOC AT tote l I I I Valves CC Hold Area DATE 9 3. V ALaD A kE D o g. ',e4f. /M.* M. 3 e
- 4. $E RI A L N UMoE R 9. ST A R T UP 5 Y ST EM NO. t 5. RE PL ACE ME N T PA R T NO. ****e ce peste s me e=s e- ..es See pt'. 2,3, L 4 of 4 N/A N/A l' REV.
5 PURCN A$E ORDER NO. t e. QC F s ELO GN5PE CT60N PLA N NO. 9 6. REPL A CE ME N T 5E RI A L NO. 7220-M - 129A AC ~ IR / R -1. 00-I l2 N/A -a---<--- -.-
- 6. CONTR AC TOR / LOC ATION Pittsburgh, PA ".AsME O vEs " SOURCE Ke_r_otect Manufacturing Corp. .', E M O N_O Supplie r e s. ROUT ehs eNsTRUCT eons' D ao u's ' a "o ""S '"' * "'"a 4 "a u '* " a a 'a ' 5v'5 " v '5a "
T.. NONCONrORM No CONo.T.ON. Specification 7220-M-129A, Rev. 2, Appendix A 3, Instructions for preparing G-321-D, Para. 'G', item 20, states: " Enter identification number (s) traceable to the unit (s) being released e.g. , serict no. , heat no. of major component, cable reel no. , or other unicue designator. " Contrary to the above, __ he G-321- D is not traceable to the followinrT 83 valves: See pg. 2, 3, f.c 4 of 4. Nonconformance noted during receipt insocction. 'O' number is indeterminate. Il T.',$.uHold Tags applied. , 20. O PIELD DeSPOSITION QFIELD RECOMMEND ATeON/MOUTE TO PROJECT ENGINE ERONG 39. FRELD D8SPOSOT80N RESULTSt s
- 22. E N GIN EE RING OfSPOSIT IO N 2 3. ENGSNEERING OfSPOSITSON RESULTSt e
t
- 34. ss DEssGN CN A NG E REQUIRED ONO 26. REJECTED M ATERSAL pl5POSf7 ION O vEs. sEE ATT ACNED.'
O"."."*"****** De a r. oC ACCEPTANCE DR AWINC RFV. DCN avre... se, esoce sso. ,,,, SPE C. R E V. S oD-scoes s - Whhe Copy - Orig 6nator _J-GC u s-a cenaev Copy - Fleid Engineer Pink Copy - PQAE ' Goldenrod copy - OC t * * ~ [
_._,..,y.- O' C- - L MATERIAL. Rkbl /IhG REP. ORT (- . _ m u w .
} . -..
3 DISTRIB_UT'lON , P. O. NO. 7 2 2 0-M-12 0A-AC F?B NO. 7220 spec. No. 7 ! MRR NO. A.E0 - 15 21 Da!E 6/_R/ 7 6 _ , _ _ vg40oR r Kc.rqte,q.t;_Jia032facluting_C.orp.ota. tion . REF. OWG. SHIPPED BY Vcadqr p l SHIPP!NG POINT 'PittGb_urdh, PA : SERVICE ( -
' ( ?. lT E M NO.
Q U ANTI TY
- 1. N O. l RECEIVED Page 1 of 3 COMPLETE DESCRIPTION -
L3.1 1, J 3 2" Globe valve ECC-YGB-R 600# .S.S. s/n TEC 1-1, 1-3, 1-2 6 2" Globe valve ECC-YGB-RD 600# S.S. s/n TEB 1-11, 1-4 1-7 1-6, 1-2, 1-5 L3,6 2 21' Globe valve L3 9 ECC-YGB-R 600# S.S. s/n TEC 1 u._l-5 _ _ . 4 _2" Globe valve ECC-YGB-RD 600# S.S. c/n TP B-lL_.J E B_l-12.,_. 1-12,a 1-13 27,1 - 4 2" Globe valve ECC-YGB RD 600# S.S. s/n TE B 1- 2 5 3 _,1.- 21.,
. 1-24, 1-23' 13 2" Glo_be valve ECC-YGB 600# S.S. s/n TEC 1-L63_l-11, 1-7.,__
1-17, 1-6, _ 1--11. 1-10, 1-14, 1-8, 1-13, 1-12, 1-L__1_18 __ 4 2" Globe valve ECC-YGB-R 600# S.S. s/n TEC_l-21._l-19. 1 - 2 '/ 1-20 . _ 7.1 - 2 2" Globe _xalve _ EC_C-YGB-R__6.0_03 SHOP INSPECTION HELEASE REC'O S ,L___s /.n._ 'tEC_.1-- 21,A23 QC RECOROS HECElvtD YES l ) NR.l l NO l l YES ( ) N R. l NON CONFORMANCE ( )
) NO TAG NO.
rICTION PRCCC.SS l l S CoheWENT/INSTauCTION e e
*ECTE* ;' y p g] py, APPROvF.D er ^
ML'FLD ENO 04ft M t./QC i OATE
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Zs .vc-No GLX A Cea r e. NC. 15-224099 " Cam NO 6/4/76 5000# M
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' De Lavt REO TO/LOCA TsON _ _
da Bechtel Power Corp., agents foTdonsumers Power Co. --
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. _ . _ . _ . . . . . . ... . .. v om a r an . .. _
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- MATERIA!. RECE!VING REPORT z
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Q. C. m m . . .m. DISTRIBUTION P. O. NO. 7220-M-129A-AC JOB NO. 7220 SPEC. NO. MRR NO. AE0 - 1521 DgE 6/8/76 I VENDOR Kerotest Manufa0turing Corporation . REF. DWG. SHIPPED BY Vendor ' SHIPPING POINT Pittsburgh, PA
. SERVICE N.)."
- SS$0Io Page 2 of 3 countTc otscmoN to.1 I i
'S 2" Globe valve CCB-YGB-R 1500# S.S. sh MC-11.6, 11-2, 1.1, 2 11-11, 11'5, 11-10 3
2" Globe valve CCC-YGB-R 1500# S.S. s/n 9 MC-ll-14, 11-7, Jd 4-25 '. i ~5 1 tl.3 2" Globe' valve- CCC-YGB-R 1500# S.S. .s/n MC-11-20 2 2" Globe' valve . 0 .__0 ECB-YGB-R 600# S.S. s/n TEE l-21, 1-22 1 2" Globe valve CCB-YGB-R 1500# S.S. s/n MC-11-21, 11-23, L 11-24
- 2. 3 -
2 _ 2" Globe valve ECB-YGB-R 600# S.S. s/n MC 9-18 6-1 11
'l- 2" Globe valve ECB-YGB-R 600# S.S. s/n TEE 1-9 1.6 3 2' Globe valve ECB-YGB-R 600# 'S.'.S s/n TEE l-12. 1-11. 1 '17 25 3/4" Glob'e valve ECB-YGB-PR 6008 S.S. s/n SXE 3-22. OW 22-5 .
2_2-11, 22-15, 22-23. 5 Hop INSP,ECTION RELEASE REC'O 22-10n_22-19. 22-12.,_22-6. 2 2-l_3_2_2__ 3 . __2 QC RECOROS RECENEO Y ES l l N.R l l NO l ') NON CONFCRMANCE ( YES l ) . N R. ( ) NO ) .E ECTION N OCE.5$ T AG NO. l ) (3. COMW_ NT/ INST AUCriON
*ECTEDCY APPROVED SY MS/FLO ENG DATE PFE/bC ! OATE
*d t e,No ' .Zs
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- 8 W EIG *4 T F.E. NO.
CHARCES-Pi te a tD CA R NO l h COLLECT f l
- sGELey No.
panying ( )
'l CoadP L E T E l l 050 No. W DEttVE4tD TO/toCATeON - -
P.,
; Bechtel Power Corp., Ogents for Consumers Power Cr .
A u em , , ,,y,y ,n ,,
O. c. - MATERIAL. RECEIVING REPORT _ DISTRIBUTION Im.mj m.m.m. _ - P. O. NO. 72?O-M-129A-AC JOB NO. 7220 l SPEC.NO. C, MRR N_O. AE0 - 1521 ogE 6/8/76
'~'
VENDOR Kerotest Manufacturing Coroopgligp _ ! REF. O WG. 4 sHrPPED BY Yendor ' i SHIPPING POINr i Pittsburgh, PA
. LSERVICE MEM NO.
QUANTGY *
- c. uO. ; REctivEo Page 3 of 3 COMPLETE DES PTION
- 71. 6 ii -
22-18, 22-25, 22-21, 22-22. 22-1L ??-7
??-n. 997u, ? ?-? ts .
22-16, 22-4, 22-7, 22-17
.. ...1.. $ --- - .- .
e r h SHOP DNSPECTION RELEASE REC'O - QC RECOROS RECEIVED YE2 f l N R. ( ) NO ( ) YES ( ) N R. ( )' NO NON CONFORMANCE ( ) PECTrog imCCESS TAG Nd l ) G Coa *=e:NT/tNSTRUCTION . EECTEDTY
- APPROvtD'er MS/FLO ENG DATE PFE/DC Z
DATE e-
= A ev E nemo - .
A
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f CA R NO. WEIG H T CHAaGES pnEPAIO f ) COLLECT ( ) t I*eG ( Led NO. PARTtAL ( ) , COMPL E TE l ) 050 NO. [ , O
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Bechtel Power Corp., agents for Consumers Power Co.
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./ NONCONFORMANCE REPORT '' ' ' ' " * " " '
- a. caaweNGiam ar No. intV. 1. Paoicc v No. o, P - 443 i s. n a ro n r a p a v C-204/4,C-282/6,C-284f3 7220 fffj((Ef k' c arc.)g/)
as.oeseoser oM coNcunacNcr 1 - .* o a erzu omscnierioN
- e. nru cocavioN 4 # --! j -* ~ - " - = l cm Reinforcing _ Steel Auxiliary Building ef8,s.%) 4f uoavMa o,..n, h f;;{oire i
- a. s a n ea s, N uw ee n e svan tur svsvzu No. Ts. a c PL4 C EME N T P A R T No, REV. s,M_.3,f"h'~dihy,
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Drawing 7220-C-282, Revision 6 requires that Wall 53 be reinforced with horizontal #6 bars at 12". spacing. Contrary to the above two #6 dowels are missing at Elev. 623'-3" & 624'-3" at intersection of Wall 53 with Ke Line. See Sections & Plan on attached Drilling Permit for exact location. "Q" List No. 1.203. - One _Hol.d_ Tag _applic_d. I ao. Qr seto oesposereoN Oric'o asco=== Noav'oNiaourr 10 creoeter cNGiNaca.NG ,, r. coo o,sros,,,oM et csutvs, T.cwork as follous: Drill l!" 3diam. holes, fill holes with non-shrink grout (Embeco 636) and set the nissing 2-#6 horizontal bars. Grouting of bars shall be in ~ accordance with the arout manufacturer's instructions. Embednent lengths and lap _ splices of douels shall conform to the prescribed, table of Dwg. C-211, Rev. 4 , _ Expected innlementation date: 7/16/76. 22 a;NGINEE RING ogsPosIT BoM d, din'rt/M4 @ M76 4/ .jh'h
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i _ CONCRETE ORILLIllG PERiitT ,
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Project 722d gl[' , ll k Permi t' fio. 3
- Prepared By: (5. e t. r, e i._. Discipline: Cies u Date: 3-i'L A C C. (DI(.,
Unit ' B1dg. A u.v . Area
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. Pir.9 o r N oit h 5 fd r e G3 Dc'tutLs e, Loc _cd ioJt:
5 hov.m ca. See.:l 'f5 6 Reference Drawings C 7C4/4' C,- 982 h 'y C. -294 /-3 ', M- 2 tt/2 s,4r 1 i , . Approved By: Z
. Civ11 NY-L'AN. bib Date Elect 'd8'4 1, C ,
Date 4-z2 74 Mech.d# 5. " d A h 4'- z6 -7 6 Date i . y Piping 2E d Date 4-26 /6
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Instru 44 f" Da te__ _
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s J NONCONFORMANCE REPORT ** "*""-
- i. o Ra..~o ..Rr No. E V. ,. ,Ro,Ecr No. o, __2 444 J.r-3 p , C-14o/s, C-2s2 mo
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s QRouTE To ,tE LD ENGONEERING Q route To M ATERI AL SUPERV35 R __
... o co ~ roR = ~a coNoir.oN' Drawing C-2S4, nevision 3 shows openings in :iorth Ends of 1:alle 52, 53, & 54 one foot soutu of South l' ace of "11" Line Wall.
The openings in Valla 52 & 54 are provided for unter tight doors. Drawing C-232, Revision 6 shows typical detail for reinforcing around water tight door openings indicating diagonals are
~
bar required on each side at the top of the opening. Contrary to the above, "li" Line Wall and the north one foot of Wallu 52 & 34 bave been placed to Elev. 630.75' without providing diagonal bars above the north eside of th opening. 20.The opening in the north end of Hall 53 requires reinforcing to be provided in accordance ultit Detail 7raving of D O r'c'o o'S*oSoa Oric'o asco**c anar'oataourc 'o rao'<ct rac'ar t a'ac 2' . ns'o o'5rosoa ac5u'v$' 2 2. ENGINEE RdNG of $.953 710N 2 3. ENGINEE RING oesPo$1 Tion RESULTge e t
- 24. SS oEssGN CH ANGE NEQUIREo ONo ""*"""^""""**"" U ~ ~ " ~~
O vE3. sEE avracNEo. Q..... **^c*'"^"** o R' A WI N a .. .... R E V. oCN .......... 4.'..a....e.s*..... ,,,, 10000-3 . White Copy - Orlgheter Canary Copy q {.d
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NONCONFORM ANCE REPORT ^" "*""*-
- 2. DR AwlNGiP A R T NO. i R E V, 7. PROJE CT NO. or 445 .
- 12. R TPORT E D S T .
c-. 25. D85PostT40N CONCURRENCE 7p p t w n 3 7223 ' arete 4 LEscNacTecM
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. .. R EPLA CE MEN T , AR T NO.
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_sce_nas 3o n/A n/A S. PURCN A SE ORDE R MO.
- 80. GC F 8 ELD INSPECTION PLAN NO.
lRE . .... .. . ... .... t e. REPL ACEMENT SERI AL NO. p m 1g fe ;:,-_
- e. CONT R ACTOsyLOC ATION o
n.1.co-58 F/A - - - - - - " - - - "- es.AsME D vEs .T. source wvn r *,.n17 Co E U.a + c.n '. OMo .T E = 0 NO Supplier .................. .... I s. ROUTSNG INSTRU'CTeONS4 Q ROU1E 10 FIELD ENGmEERING Q ROUTE TO M A TERI A L SUPE R VISO R 8 9. NONCONFOR MING CONDITIONS yp n-nhn, n neaar__p?a-4106AC. Rev,__2, Documentation Cubmittal, Para. 2 ctates in part:
n_3 ,,.,,q.,-..:,,-4.,-- a ,r. ,-n t,-
..e r-m-koa in en112:n_S_nf Form G-321-D nuct be cubnitted for Dayer approved. Thoce
-enginccring-a' ' ~ d e mekad Yen f n colungt 85 recuire npproval prior to correncement of fabrication." Contrary
+n +hn nhorn, the o unitty Documentation for the hangers chov that they were fabricated to chetches that had a
_Bechtcl._npprnved level h "rtofteppmyed-Cor_ rect and recubmit." 1 8 2 0.- Q r8 ELD De$PostTeON QrtELD RECOMMEND AT40N/ ROUTE TO PROJECT ENG eN EERING Cont. w 2
- 29. FIELD Ot5 POSITION RESULTSr
- 22. E NGIN E L RING DISPO 53 TION
- 23. ENGINEERING OtSPOSIT EON RESULT Sr
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- 24. IS DE5aG N CNANG E REQUIR E ONO '*"'""^"'^5' 5"' "
O YEs. sEE arv4CNED. . .. .... U D .e"'.'*.*"'*
. ~ ""'" 27. OC ACCEPT ANCE DR A WING R E V. DCN . . . , . . . , , ,
SPEC. R E v, ADO. .u t...e a s . e. e.. . ... - ., ..,. seese s .-- *. % Whate copy - Originator *
. Canary Copy - Field Engineer ,- QC4 3 -
Pink Copy - POAE *w Coldenrod Copy - OC
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NONCONFORMANCE REPORT (CONT *D) s.cace N ar_I. is. ma ao 445 _ Cont. Block 19 Hyger_MG Draving Shop Order 13-1FCD-22-H18 1-610-6-21 E-If d 7 , (2) Purchace order 7220-M-106AC Rev. 2 Item A ctates in part:
"Perto lists reSuired cbn11 centnin the name and. m-kar er every g ,rt 4%,- tho aquipmant nna ite- nm'iliarlen including denvingn in nutricient detn11 to inento ang identify _cach_ par.t." Contrary __to_tlic_nbme a __the G-321-D for this chipment references the vackinn lict ac the f,reccable dpeu :ent. The packing _J. int does not ccree with the drawings cent-vith the shipment on the following jisted hanr:er pipe nupport assemblics.
Eg.chipen Ii.st t Dens Referenced Duns Sent Ulth Shipment Henger No. Hanger Shippint: Order 2-611-6-10 Rev.1 Rev. 2 10-2FCB-35-H10 E-F.B-004 P-611-f2 97 n,c3- y 5 _ nm_r _ o in-PPcn-op n17 " P 511 6-96 Rev. 1 Rev. 9 lO-2FCB-h2-H1 " - 2 611 6-3A ncy. 1 nev. 9- 2 1/2-2ccB-28-U3 1.610 .3-3 nov_ n nev. 1 ph-lHCR-2-H3 F-FE-J2h 2 610,-3-s_Ecv. n n ev. 1 24-1HCB-2-Hs " l-610-3-6 Rey. O (Did nnt cen:1 dvg or hanger __DCScI:LDly) " 1-610-3_18 Rev. 1 Rev. 2 18_lGCB_._32_In 1-610-a-16 nov_ n Rev. 1 18-lGCB-32-H4 " 1-610_5-11 Rev. O Rev. 1 24-lHCB-1-H3 E-IC-Oh7 1-610-5-22 Rev. O Rev. 2 18-lHCD-1-Hlh "
. e, ,
Hondonformance noted during receipt inspection. 'Q' Humber in 1.102 1 nna h.112 11 N Hold Tags applied a 9 eooss t ---u, Wh! e Copy - celginesor Cenery Copy - Field Engineer
. . Pink Copy - PGAE
- Condenrod Copy - OC
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' NONCONFORMANCE REPORT ' ' " " ' " ' " ' " " '
- 2. D R A W SNG,, A R T No. t RE V. T. .R o AE C T N o.
or p 446
! 9 2. R E ,o R T E o .Y Snee. 7220-M-231 !6 7220
/MDNMr !' D A Tm-'"
- 25. DIS,oS67 ton Co NCU R R A.sCE E .[c/626
- 3. ITEM DESCRIPf tom , 5. 97E M LoCA ffoN t3 Fo py 3 oATt - l "'"' " '" j "" " l '""
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.Au o-.ER6" cnM.'rapptd Pive Sasse Road
.. .? A R T o . T TE No.
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\$)VALIDAf/ znD Y~-/7-]b $ $ lb l c, ,c C-E9-76
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. 7220-M104A-AC N/A
.. con T R Ac To R, toc A T.oM
... ut g TE. .T.. ounce g.-fgm. -{ . .- g g.
I"'? Grinnell, Kernersville, .g' t (, fey,g SC c g/75 * ,,,
.T E . O. Supplier RoWitNG INSTRUCTeoNS: Rout E To efE LD ENGEN E ERING R ouT E To - AT E RI AL .u,E RV SSo m
.> - w w T.
... No co roR= G eo .. Tion, P hM A preliminary inspection shall be treformed by the OCE at the time of unloading to identify dnmnge that may have occurred during loading or M pnent " (2) M/R 7220-M10hA. Rev. 5. Para. 3 states in part: " Form G-321-D shall be used and submitted in
- 3rdnee with items C and D given on the form. Specification paragraphs references on Form G-321-D are to
__npecification _7220-M-201 unless otherwise noted."
. I
- n. g rit tD o.scos.Tioa Cont. Vg 2 Or'<'o Mrco"am anav'oataouT E To ,RaiEc7 ENGtNEERING a . c E tD o...ostT.o R Esui.T.,
Itco 1 - Coating a wrapping damace vill be repaired and tested in the field in accordance with Spec. 7220-G-8 at the time of installation. [L-a)#
. n+* '
~ MM*s' I_ ten 2 - Material >se'eer-v vmn will secure required documentation.
- 22. E NGINEE RtNG O t5,oSST BoM -91 3 3. E NG tN f E R.NC Of%,oS0T 8aN RESULT S-
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- 24. SS DEStGN CH ANGC REQUIR ED No * "
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,s. ., NONCONFORMANCE REPORT '***** O, _2 * "45 '/ - 2 oi=~6 N07A = Y NO. i aE v. 7. Pa O4E C T NO. 92 ToATE as. oeSPOSiT EON CONC Spec. 7220-M-201 3 ' 4 T E M OE SC se tPY 10N
!6 7220 e GTEM LOC Af TON t M a jJ t 0 = T E o.7
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'OATE Pipe F_ittings
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Sasse Road if 'gg'/ [/, ,, -f ,6 h'77- 7,4
. ST A Tu, sT uM O. . S . .E ca C E M E , P A ,8 7 O i Ev. ............. .....
WO 3344 N/A N/A S. PuRCH ASC ORDE N NO-
- 99. OC F.E LD ONSPE CT aON PL A N NO.
l . . . . . . . . . . . . . ....
- 15. R E PL A C E ME NT SE RI A L NO 7220-M- 104A - A C IR /R - 1.00- 120 N/A ...................... ....
6 CONT R ACTOserLOC Af TON S t . ASME hvES 4 7. SOu8tCE ITT Grinnell, Kernersville, NC
, ' * ,. O NO Supplier ee =OuT NG.NST=ucT.0 S. .
p =OuTE TO recLo ENGtNEEneNG O a Q u ' E ' O M a ' E a'a' Su E a w 'SO = 99 ** ONCO N F O R M8 peg LONDIT SON: fil_Jorm C - 3 21 - D r eqe r e o yunHty dvcurnentuuuu iu Lc zuLuducu i v_ ib e iubrit c. Cwn' - T to-the-aboverthe-documentation-peekeve-ha s act becn-receivedid-M D th Nb (7. ) . Specification 7220-M-201, Rev. 6 Pa ra. 6.6.1, Section b, states: "A metal cap shall be placed over each opening and _ sealed to the pipe with at'least 3 passes of sealing tape. " _Cp_ntyayv to the sbove. lea 26" 45 ELL did 'not have a cap on 'either end. s (3) Snecification 7220-M-201, R ev. 6, para. 6.6.3 states in part:" Carbon steel flange.s shall be sealed with
- 20. Q r #L LD OtSPOSsTION QFsE LD MECOMMEND A Y TON / ROUT E TO PROJECT ENGINE E ReNG
_ _ _ . 39 F tELD OtSPOSIT 80N RESULT &:
- 22. E ngl *d E E 8's IN G DISPO set SON
. 2 3. E reg eseE E RING D8SPOSf f eOce st L$uLTS.
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- 1. Pa o,ECT No.
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ITT' GwiqujdJ. ICernersville. NC Coot O No , , _ , , , , , , , e s. nouveNo ensTRuCTsoras: .T E M Supplier ,,,, nouTE 7o rsELo ENGeNE EmeNG
- 19. NONCoN F o R M ONG CO No0 TsON, Q route To M ATERa AL suPERvtsom
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'rbf-yrter cha11 be nv.ennf red in nudtn tvumer thnLit vill be pocsible t o relate every coreanent of the finished coool to its fabrication history." i 2e. S Q F4ELo oesPOsiTfoN Or><'o at co===ao AT'oa/aours 20 eaoercv =ao'a< ea'~o Cont. M 2 n' n<'o o'5Posa*oa ac5u'v5' 5
- 22. ENGINEERING otsPCssT40N as. E NGtNFE ntNG otsPoi isON RE suLTs, e
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NONCONFORMANCE r.EPORT ' '' "*""' OP ^ 449 I. OR AWINO[PA R T NO. e Rf V. T. PR OJECT NO. II. R E PO R T E D W Y . *DATE - 25. DeSPOSaf TON CONC UR R E NCE 1DO f* . )-S$ NO -
- 3. tT E M D ESCRiff f 0N e, tT E M LOCATION 8 3, w A lad A T ED AY 5
. D Pipe Supports
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- s. CONTRaCTORsLOC AveON in/n-1.oa-12h n/A - - - ~ - ~ ~ ~ - --
si.ASME 13 vES iT. SOURCE T"I' Gvf nnn11 ; Va - n. Ohin iT E M O NO Supni -
- 13. ROUT aNG tNSTRuCT TONS:
0",ua'a""*'"<<""** s Q "au 'a "hr ^ ' ' "' a ' Su a v '5a " 9 9. NONCONFORM4NG CONDtTeON: , Purchnne Onle" 7Pp3-M-106ACJev. 2 Itettf eteten in part: " Parts 11ste recuired shall c'ontain the name and number of cycry Vert for the coulpent and its nuxilinries including drawingt in sufficient detail to loccte and identify each part." Contrary to the above, the G-321-D for this shipment references the _pn el-i ng l i nt n n the tracenble dnetiment. 'I'he packinc list.@es not cpree With the drawinn cent with the chinnent on hantter 12-lGCE-2'i-H14. - I 20. Cont. pg 2 O FIELD DeSPOStTeON QFIELD RECOMMEND ATIONtROUTE TO PROJECT ENGINEERlNG 39. PsELD DISPOSitsON RESULT $e A
- 22. E N G tN E E RING DISPOSITION 2 3. ENGINEER 0NG DISPOStTION RESu(TSL i
- 34. sS des GN CN ANGE e EOu RED ONO **"'""^'*""'"'" " ~ " ~ ~ " **^***"**
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(. - * , i NONCONFORMANCE REPORT "*** ""'""*'
- 2. c4fWiedotPanW is6. gE' C. e n t v. p. rmoJtcT No. or 3 450 7220-M-209 ,I 3 7220 joATE as oeSposeTeoN
- 3. BTEM oESCR8PtsoN es.ntronf ro
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.. cont. 2 0-ActoM-n.oc1R6A.T.oM IR /R - I . 00-81 ._
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Purchase Qrder 7220-M-106 AC. R ev. 2 "All ent ineerint documents marked i Documentatio'n Submittal. Para. 2. states in oart:
~ ,, n column 5 of Form G-321-D must be submitted for Buyer approval. Those engineering documents marked Yes in column 5 require approval prior to commencement of fabrication " .
Contrary to the above, the Quality Documentation for the hangers show that they were fabricated to sketches that had a Bechtel approval level 4 "Not approved - Correct and resubmit. " I m e. O rarLo o.Scos.T.*" Oro accoMMc NoaTio**/=ouT= To eaoereT rNo N== = a Cont. on Pg. 2
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- 32. ENG tNE E R tNG otSPollT ton
- 23. ENGeN EER3NG otSPOSITeoM RESULTSt 1.. 5oe N c N A N o e n eo u'"'
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NONCONFORMANCE REPORT (CONT'O) ..nce 2 ar_1- i.. aca o L50 - lock-1-9-Continue d . _Hanec r_MKs nrawine Shop Order
. lS-1HDC-131-H1 1 416-7 " Rev-1 E-ME-061
_.12 _lliB_G- 316_El 1-616-7-10 R ev. 1 E-ME-06 t 1 A-11U1C-f 23-H9 1 416-6 A nev 1 F-ME-D36 B) Pu r ch_a_s_e_Onl e r__7_23 0 - M_- 106 A C,_R_cy,_2,_It e m_A_s t a t e s_in_na r t : " Paris lichrgquired shall contain the _ Dame _.aninumbe_r._of_e.very_partfor_tbe equipment _and_its_4uxilistrics._ including _dntwingsin_anificient 11ctail _tn_locrteand_ identify _each_p tri. " Cont.tr.ry_to the above. the G-321-D for this shioment references the nackinn list as the traceable document. The support7,nking 1;-t daa r nnt_agrec_with the_drnwinge-. sent wit}tthe r.hipment nn the rn11nwing 11=ted hange_r_pipa assemblies. '
.I Packing _ List Dwas_sent with Hanger Num_ber Hanner
.]wes Referenced Shipment Numbe r Shiopine Order
_.2 - 611 3L R e v. i Rev. 2 3-2FCIl _E S-H3 E-M F- 0 3 6 _1 - 610 _ft-ln R n v_ n n ov. 1 in1rrn u mn I- 610-6-2 0 Rev. O r_ME (14 9 Rev.I 10_-1FC B-22-H17 " _.1- 610.-1-2 6_Rc v._0 R ev. I 10-lECR _41-lil " 1- 61 0 6 Rev. O R c_r, 1 10-IFCB-34-H6 - E-ME-056 1 - 610 11__R_c v. _ 0 R ev. I 10-IFCB- 34-1111 " _1-610 .-1-14_Re.v 0 Mav 1 6 1ren _3ft _F2 " 1- 610-4 -2 2 Rev. O Rev.I 10-1FCB-19-H14 " 1- 616 1 Rev.O Rev.I
- 18-1HBC-133-H1 E-M E-061
, 2 611-4-6 R ev. 2 Rev. 3 10-2FC B- 34-H 6 E-M E- 06 5 2 - 611 2 P ev. 3 Rev. 2 (Sheet 2) 10 -2 FCB-35-H2 E-ME-090 lee s s-a White Copy - OeWns Sr -
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NONCONFORMANCE REPO.9T "*" "*""'
- 2. DN A Wf MG/PA RT NO. R E V. OP 1 T. PROJE CT NO. 33,REPORTEDSV Spec. 7223-14201 *G 7220 lOATE 2 5. OrSPOStTION CONCURR E NC E
- 3. 0 TEM DE SCRIPT BON
.Ga V-P G " " " "
_ Pipe Spoci S. ST E M LOC A'. IO N 03 V A LID A T E D B Y.,,/ I DATE l " " l "" ~ l "' " ' l "
- 4. SE R. A L N uM.E R QC Hold
.. Sv A R tup STsTEM NO. " Umi.MU / h2&%
i $. R E,L ACE MEN T PAR T NO. ..............-- _PHDa-32L S617-8-4 j REw. .... M/A '#
- 3. PURCN A SE Of1DE R NO.
9 0. OC FIELD $NSPE CT OON PL A N NO. 7 U/A I .... . ..... .... t o. RE PLAC EM E N T SE RG AL NO. 7220-M-104A-AC In/n-1.03-133
- 6. CONT M ACTOR / LOCATION n/A - - ~ . - - - - " - - - - ---
IS.ASME O 'E' 'TSouRcE ITT Grinnell, Kernernville, PC .YEM Oy Sgp,Qer i s. Rout NG NST R uCT.ON S. O route 70 riELD ENGINEERING O aou'E vo Ma'E a'ai. SuPERv,SOR e 9. NONCONFORM8NG CONDeTaON: __in the cnnol niece. M Crinnc11.cpprovedJ, pool rJ:ctch-2HEO-123-S617-8-h-rc-cpires-that-a-ventwi--Le i .stt11 J contrarv tn the nbove there im nnt n vcabn f fn thn epani pior a.
.- c Konconfor:mnte noted _durin5t reccint incDection. 'Q' Number in 4.17h_ __(f '[irn1d tyn rmni ted.
I
- 30. O FIELD DISPOSeTION OFIELD RECOMMENDATION / ROUTE TO PROJECT ENG'NEERtNG
- 39. PIELD OtSPOSIT90N RESuLTS:
t - II. E NGIN E E RING OtSPOS# TION
- 23. ENGINE ERING DeSPOStTeON RESULTS e
34.8S DEStGN CH ANGC REOutRED NO
- O TES.SEE avT ACNED. O . e. . .
DR k WlNG R C v, DCN ... ... SPEC. R E V. *s D O. awesee..a.eease.s,** e.v.
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, Pkt Copy - PGAE
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NONCONFORMANCE REPORT '~"^*** "'""
- 2. O R A WIN G/PA RT 6 0, t R E V. F. PROJECT NO.
O, o 452 3 2. R E PO R T E D e v ,
- 'DATE 23. Ot$POE87s08. CO NCU R RE NC E
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/f A c E M E,.;T P A ,,,
9 6. R EPL A C E ME N T SE RG AL NO. i .,, ,,,,,,,,,, ,,,, _'f220-4106AC Pev. 2 IR/R-1.03-53 I?/A ~- " " *'- " ~*~ " ~'-
- 6. CONT R ACTOS
- AOC AYsON '
SB.ASME C VE5 e 7. SOUR CE _I'PI' Grinnell, Vntren, Ohio Coot
.T E - OO Supplier
-'---"-~"a ~~
. .. R Ou T G .N s T R uC T.ON ,
g route To P.E o E,.G N E E R. G g,ROvTE T O - AY E R, A L supe Rv..O R __ 8 9. NO NCONFOR M eNG CONDITION: Purchase Order 7229-M-106AC Re'. . 2. Documntation Pub ~. ittnL Pgq31gr_nJ>h 2 ctatec in p':ra f,31 onginaowing rinnu v ntn r-nnker1 in enlum ri nr Pnm (:-3P1-D mt be nuluitted rnr Ibyer npproval. OmW _engineerinrr documents marked _Yes in column 5 require npuroval prior to commencement of fabriention. Contrarv _to the above, the Quality Docucentation for Hanger 18-lHEC-133-H6 shows that it vas fabrf cated to cketchc= that had a Eechtel approved Level I4 " Hot approved-correct and recubmit." . s 29. C FIELO OtSPOSIT BOM CFIELD RECOMMEND ATION/ ROUTE TO PROJECT ENG8MEE RING Cont. M 2 S t. FIELD 045PO54780N RR' SULTsa 2 2. E NGir4 EE R tNG D85PO 58T ION 2 3. Ep.GeNEERING Ol5PO3ef TOM R ESULYSs e 1
- 24. IS DESIGN CH ANGE REQUIREO ONO **-""""" ^ * * " " " " ~~
O vEs. sEE 4YY ACNEo. .. .... n.<..."~~" ' ' " * " " " DR A' WING ... ... R E v, DCN .... SPEC. p E v. ADO. .........o . . , , s ea s s-s - Whrte Copy - Orl 03ae#88 ___,=-. ec4 3-a
++
Caneer Copy - F wid E ngineer
, PMk Copy - PGAE
,. e ,
Coteenrod Copy - OC
's *
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9
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a c a N - i d e i l p _ p '
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2_ , r s g o_ a a ri o. 2_ t t. so c n E c d giA a l i d. iri OC o OrPO sr. H ---- y $ p yp y co poyd
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t C y or
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T' WCPG N . O 2 o C r 6 ( e 1 T R dr 5 4 8 O o 3_ t o_ P n E p c- i R o f i E
'r E
h C E e r C be N r I . A u M n , R 'n O 'Q F - N 1 O . C . n N v o ), O e i N n t c # e 1 p g - c 9 n n - i du 6 1 t . 6 p n - i D 1 e c e r . g n i r , J u ; d d e t o n 9 . G e . 1 I I e k 3
- n - _
c ! 9 n e o ) r t i D W - e - f t r e E n - , t c S o . n c n n 8A o l a o 8 8 C_ I_ H . 9 1_ 86 0 0 _9
. i g
. l
/
NONCONFORMANCE REPORT ' " ^ ' ' * * " " -
- 2. DR AW4NG/PA R T NO. IREV. OP o h57 T. PR OJECT NO.
- 12. R E POR TE D a y 'OATE
!9 25. De5PO5tTtON CONCURRENCE c m.
vo?a-4 2%
- 2. If EM DESCFIIPTION 7g20 < U, M 2 YI Pipe Supportc S. ET E M LOC A1 TON 8 3. V ALID* ATED BY */ 3 DATE .< " "* * " l " '* " l " " '" l "' " " l * *l-QC IIold Phif/-t g,ppbM;/ b33-As
- 4. SE RI A L NUMBE R
- 9. ST A R T UP S YST E M NO.
*******'**Le****"88*
_see mock 19 1r/A
/ N/A IS. REPL ACE lMENT l'PAR RE TV. N/O
.. PURCH A sE O R DE R NO. ........ ... ....
s o. QC P. ELD .NSPECTION PLAN NO. g i s. REeLAC E ME N T SE R A L NO. __7pm-M-1061,c. nev,_2 H-1.00-121 U/A " " " ' ' " " " " * - " " "'"
.. CON r R ACTO itOC A T.Ou ...AsME E)vES '7souaCE ITT Grinnell Ucrren, Ohio ' , , , _ , , , , , , , , , , , ,
F ,', E M O NO __ Supplier .... 9 0. ROUTING SNST R U C T GON Sa g ROU T E TO PIELP TNGINEERtNG QROUTE TO M AT E Rf AL SUPERVISOM 9 9. NON CO N F'O R MIN G CO NDIT IO N: . Purchase Order 7220-!!-106/.C Rev. 2 Item A ctates in part: " Parte lict required chcIl enntMn the nnr:e and number of every part for the equip.acnt and its nuxiJinrics including drawingc in sufficient _ __de.triti to lonttp_f.nd identify ench part." Contrary to the above the G-321-D for this chipment refercngec the g pe];inlict ac the traceable' document. The packing 1.ict doec not agree with the drnvings sent with th? chipment on the followinrr listed !ange_r_ L pipe cupport acccmblies. 20. O riE'o oisrOsiTio" Cont. pg 2 OFICLD RECOMMEND ATION/ROUTJ TO PROJECT ENGINEERING 2 5. FIEL'O DISPOSITION RESULTS: f'
==
- 22. E NGIN E E N ING O f 5PO$tT40 N 2 3. ENGINEE RING DISPOSITION RESULTS:
- 24. 8S DEstG N CH ANGE REQuaRE ONO ' ' " ' ' ' ' ' ' " " ^ ' ' " ' ^ ' " ' ' " ' " **^*'^"**
O YES. SEE ATTACNEDs ,,,,,,,, U.'.'."*" D .c
- e,.
DR AWtNG REV* - OCN ... ,,,, SPEC. REV. ..,,................ ..., A D D. s oes s.: White Copy - Originator oC-s a 2 Canary Copy - F 6.id Engin.or
~ , Pink Copy - POAE coldenrod Copy - OC ~
~
=.,,
- v e
s 1
., i e I
NONCdNFORMANCE REPORT (CONT'D) . . r o r 2 o r__R ' .e. c= no
--Thakine -T, tnt _Deg - DvCSlent_llith Hanger _Ho. IIanger Shinpin- Onler
_R.eferenced rhipryint 1-634.-J- 19 Rev. 1 Rev 2 8-UInc-23-II2 E-!D:-018 634-3-16..Rev._1 Rev. 2 (Cheet 3) 8-111DC-23-H6 E-!E-019 o-61o-7-12 Rev. 1 Rev. 2 26-onnc-20-H12 E-!c-oh2
/ _o-619-7-24 Rev. 1 Rev. 2 lo-1HDC-lol-H4 E-2c-042 1-610-3-9 Rev. O Rev. 1 18-UIBC-2-H9 E-!E-055 1_610-3.lIL_.Jhr._o Rev. 1 18-UIEc-2-H12 "
_1-610-3-13_11cy, O Rev. 1 " 18'UIBO-2-H13
-.1 610 3-2R _ Rey. O Rey. 1 12-1CCB-25-H7 1-616-8-2 Rev. 1 Fev. 2 16-UIEC-150-H2 E-1G-068
_1. 616-2 A fir v. 1 ne i. 2 '16-lRDC-135_H3 " 1-616-8-12 Rev. O Rev. 1 16-OHBC-51-H2 " 1 616 8-lh nev. O Rev. 1 16-1.HBC-123-H5
" i 1-616-0-19 Rev. 1 Rev. 2 12-1 HEC-141-H3
~
_.2-617 6-10 Rav'. O Rev. 1 16-2H30-323-H2 E-1E-110 Nonconfor=ance noted during receipt inspection. 'Q' Ilumbers are 4.102, 4.162, 4.172, 4.191, and 4 341. _1 ___ Rold toco ripplied. t i e .
~ ' '
1000e 2 -
. White Copy - Originator "
---- Canary Copy - Flead Engineer Pink Copy - PQAE
- Co'< seared Copy - OC g . .
^' I, , a f-
. l$hg:t'.' '.
~
. . '], f j {k f'lV. ;'? ,<Y'h ',k .r. . 'i ,
..I l < < * *:
~ s 4 [8 . NONCONFORMANCE REPORT "'""' L OR a w.NG, = R T NO. ' ' '. 'Y -9 7"
; RE v. 1. eR O,EC r O.
Or,c o -
. 454 2
7220-M- 16 6 /F1 7220 'o.TE 2 . o.S O S.T.O. cO Nc uR RE NcE
/f. /j, r,ORTjosj f k'. ,
.h.g3 7f - x--- u - p~-l~
1
..T.M..S.R.,..N i
. . . . . M - . T .. N -
26" Coated Pipe (Yard) ....TE... . u Combination Shop 'm/h ,' j f.. w ('d y k..,. O %. #[-- N d'$dh, (;-M 74
- 4. SC RI A L N UM.E R , ,-
- 9. S T A R TUP S Y ST E M NO. S S, R E PL'A C E M E N T P A R T J. 3 OHBC- 15_8, OHBC- 16 N/A .-e as c e e' * ** E * ** # [
'/ N/A (.
**8 S ruRcN.SEORoER O.
l REV,
. .. o c r E Lo . L. N ,.O. , , , , , , , , , , ,
7220-M- 104 A - A C M-204-2-16 S.E cT ,$N Rev. O
...REL.cEMENTSER.
N/A O. y ,, ,- 7.f. j (
.. CON T R cT O,fitoc.T.O N hw.. w ,,,7.;,. , . 4......f ... -
... SME g TES '
N/A ' ' EM O NO
...SouRet Constru ction h'y,,', ,;,,),,,..f' 4 --
%,f,I N' 4 3. ROUT 8NG 4NSTRUCTIONS:
OUT E TO FIELD E NG tNE ERING Q ROUTE TO M AT E RI AL SUPERVISOR __ 9 9. NC NCO N FO8tM st.G CO ND 4T f 0 N : Marking e anAtranshv M Heat Numbare n nd identifientinn. mar _kir c halLhn a c e nmpli sh ed using a steel indentation stamp with a round nose or interrupted dot die, reference Specincation 7220-M-204,
.E_a_r._a_g raph__4_,.).3.
C nn t r ary__t o_the_ab ove,__during_ fahr.icAti.on_a nd_.cntling__o.f_t_hc.J_6 " va ralpiping,_s_t_a mp s ot h e r th a n th e r e qui r _ - round nose or interrupted dot dies were used and noted after fabrication and QC acceptance. 0-List 20
#4.192. Nine QC Hold Tags applied. 3 QFIELD DeSPOSITION QFIE LD RECOMMENDA TeON/ ROUTE TO PROJECT ENG9NEER0NG 2 3. FIELD Ot$ POSITION RESULT S:
bece LJLJ1 umbers shall be imprinted 6" or more laterally from nonconformina inprint o. Se cury c/y[. Round nose or interrupted dies shall be used. Non-conformina impressions then to be "emoved A P Y- /> Co- Phe & tiy orindina. Minimum wall thickD_ess of .375 inch shall be maintsined. Com'oleted W4 A a._ u-. cenund citrfarne c h a ]_1 hn dyp checknd fnr any crackinr1 from rpmnved impressions-
/' 2'7C k $ $ 4i,-t-2fr-Y
- 22. E NG IN EE RING,i DISPOSITION N k h 6-2 9 '76 2 3. E NGIN EE RtNG OfSPOSITtON RESULTS:
24, tS OEllGN CH A NGE RE QutRED ONO ** "cc " ^ ' ' " ' ^ ' o ' 5 'o 5 ' o " D"-*'******'- 1. c accE Tenc > YES, SEC ATTACHEDs ,,,,,,,, , 7 * ~ DR A W6NG REV, DCN SPEC. REV. ADD.
. ... L ..........k g .... .
soess-e - - - - White Copy - Originator Canary Copy o c< 3-2
- F sold E rigineer Pank Copy -- POAE Goldenrod Copy - OC
O 9
- 3. RECORD CONTROL' FIELD INSPECTION REPORT
#,1-
..a '/'
CONTROL NO. FILE NO. [ ' -
- 1. PROJECT NO. 'M- b 2. D ATE !c PAGE l OF- /
a.sreu sNSeecrEO C94. # W//ft? 14% /talcano Pi>>; Wigo) Me e a% ! (3H BG ~ I L ~ l . ,' 9 .')
.TQrtino MGL utAu THilIL/JE85 ot}bh 13~'7 411 '/04 A n n f- 1 f.~ 3 . A 9 i,' . w ' u in o _ ,<j c ?
, a,-d tij"_L
_bju3r- I L, l/ ' 4t h ' *' ' OHRt*~ l L~ 7 ~. ito1,Lu/'.
- r.
- ack yn j'.41) !Jr 5 ljo 8' '
Si%l5 .if10.4of f)H Ae_-1_T-2 ab'?A'..:M? AQt A59 - *' 9J IDt. -43(i of) , es o y O XiSU~ is~ 2 a.5_Q - s!Q');3?.Qqtsi
.JfE)UfEfjD!
n n &=M-+'.-.aIAQ 20 10D, / - 44i
- 5. LOCATION
{f,%0-w 3)($. . c--- 6 TYPE OF INSPECTION Y[f>A u/ , _
~
{ )_.._.._____.___ . _ . . . _ _ _ _ _ . _ _ _ _ _ . _ . .__=_m. _ ___ _
- 7. }S ANDARD / CODE / PHOCEDURE / DRAWING / SPECIFICATICN fc)flSq f}-)/. l I(f //_.$'// [g, /// r[f*A/'
Of ' l' > ]) st M-2 ey e f._L_dm4hs* n-l' O
- 8. INSPECTION EQUIPMENT USED O ~/ _/77.1/Ibl.S v hj_jO_ . , t eb DG M~s??9
~ ~
' L/2a /I (?n /.b. h- L - 7 L,
[L( n, A ' / ~ (, d7
/
- 9. RESULTS OF JNSPECTION: SAriSF ACTORY b UNSATISFACTORY [.)
- 10. ACTION TAKEN IF UNSATISFACTORY n
P S O ra,wi eon. N White - GC Files g" - ',
~g Cm, y - 0,.#,mo, ,9 3 3, cya,y e en, _ s)g,i ,y , , f yQ'jj_ _
yf , W ni. nan
,. oc.u i . i f
s .-
- ~
\
- n:..
Number (w) c N
, s
^ NONDESTRUCTIVE EfAMINATION REPORT '
Job No. and Project Location g i,. t Date
*, .7220 Midland, Michigan 7i Surface Condition ~7 - (o . 7A
\ Time of Examination AFT 6lf GID5/Af 51G- ' *8 "" *'
$ Before P,VHT . VGPAiC.
H A /h 8mnoT{ Af ter PWHT M I b fo O//:~~/ Type of Examination Type and Temp of Material' NDE Procedure No. r PT IN MT( ' ) UT( ) Other ( ) @((~ Specification Standard $ h.qp-l,1 kgd / Acceptar.ce Standard W - S P - 1i E W e,.t). I ' Defset Code ,
./ PT- Ri?-1) Z 9mg I '
*C':1 0,$'IN $ c.
- 6. . ~ C-Cracks P-Porosity NF-Nonfusion S-Stag R-Rounded L-LINEAR Other-Specify
_., . , Part or Weld Number ACC R EJ. D ect Remarks % y (%ATeel 11A 2cl ~
~
I 0 {1 01 .
}NC6'If kUck
.; w . .' .*
w k B - l(os u /u t= -71 . * . ,. a ,
% L n~<
a fGMd 4L r1 F % co Luce Kra4 ' Yelegeves L1cRS 4g4
..e ,'; '
N 4 v.- .. ) D 10TES: 4
. /
Enclosure Adit d: Yes ( ) No ( g A-TV ll- L$ ~ 7Q g pyr , j Ex.' liner
; .. Witnessed by ' 3.' d,.g .. ' .* i i ' .~ -
t ' sac. e ;' ! I
/
as.rasim NONCONFORMANCE REPORT "^' " ' " " -
- 2. DR A WING /PA RT NO. e RE W. T. PR OJECT NO. I 2. R E PO RT E D B V DATE OP i
k hh
- 25. DISPOSITION CONCUR RE NCE ljE--0_- 2h.L(rollent) !1 7220 [N/aur~/// ctJ<'d '/-2 M "-"- l "" *' j "' - l " " l -C
- 3. B TE M DE SC RIPTIO N g.II My . S. OT E M LOC ATIO N (g[f j $ 3. V ALID ATED R V
- 3 OATE liinor P1nta_f_cannbly C-.111 122 ' Tw n PT neth Ti Jin- ATd dd.%r a-@,, /-, I O/d
- 4. SE R I A L N UM B E R '
- 9. ST A R TUP 5 Y ET EM NO.
S S. REPLACEMENT PART NO. pe.se ev reeSe e =.swe en oave N9-16 and_b10-16
- g. PuRCH ASE ORoER NO.
N[A N/A #
!' R E V.
ES. QC P8 ELD INSPECTf 0N PLA N NO, ........ ... .... IG. REPLACEMENT SERI AL NO. _7220-
.. CONTRACTOR cc 50A,i.OC AT.ON IB/C-111-18y R/JL " - " - ' " ' ~ - " "-
gg313, eymag ...A ME o vEs ...OURCE Jagthediler & Tp@ Vorl;n 'T m 8 NO Ycndpx s o. ROUTING INST R UCTIONS: ROUTE TO FIE LD E NGINEE RING O aOuTE TO M ATER AL suPERWisOR 3 9. NONCON FORMtNG COneDITtON: A diacrepancy erio_ts between_mi_ll plab numbarJommentation_nnd the vnnanr trannfn Tnd stamo rnunber on two chon fabri_cated_nqn. enbliem___Incw;;cntation_for_D-9-16 nhown IPNjd13Q9 n1 ih //Jge tho vnnah-transferred ot=p in HT!/81982 nlab (h7, N10-16 doctunentation showslTf'81989 slab /228;_ the_Ycndor transferred stamp in HT681989 nlab //26._ Nonconfomance noted durins 0.0. Review. cpplied. 'O' Nienber is 1.1QL__ _/ _ Hold tn y , 1 20. Q P4E LD DISPOStTf0N QPIELD RECOMMENDA T40N/ ROUT E TO PROJECT ENGtNEERING
- 21. FIELD DISPOSITION * ' ULT $r 3 2. E N INEE RING OBSPOSITION
- 23. ENGINE ERING OfSPOSIT SON RESULTS:
e e e
- 24. es DESicN CH ANGE REQUIRE *"""***"**"
O NO U~~"~~ " " " " " " " O v Es. sEE aTT ACuto. D e... DRE WINf3 ... ... RE W, DCN ., SPEC. REV_ avres.nesse esses crom ..,, ADO. scopa ---- - - ' White Copy - Originator G C-ia Canary Copy - F 3.id E ncin**r
' Pink Copy - FOAE Goldenrod Copy , QC
- 'T $ **
- l .: ' '
. S
,, ' . , , ; , '.* * ~ *
\
i l l
, NONCONFORMANCE REPORT ' ' " ^ "' "*"'""'
- 2. D R AWING /PA R T NO. e R E v. F. PF# 0JE CT NO.
c,r - 1 456 6 2. R E PORT E D a v 2 9. DISPOSIT ION CONC UR R E NC E FSK - C 'i42.{By4o, !h .7220 t ITEM DEsCRerTION nut) tner A
- a. ST E M LOC A TIO N UniL #1 UOme N(Oh.MH /R !'(D -$A% ATE
* * * * " l * * '* " l * """ l " " " " l '"'"
Plate Amy C.I11.I30 . .. . A LID A T ED . , i OATE - Facct_Loffic 4 M L '>' M 5% !s ' M
- a. SERI A L NUMGER .
- 9. 57 A R TUP S YSTEM No. '
D-4-7 N/A 9 5. R E PL ACE M EN T P A R T NOf '"*8..T68'"**
- s. PuRCH AsE onDEn NO.
\. N/A J ' R E W.
t s o. OC FIELD INSPECTtON PLAN NO. ........ ..... 7220-C-50A IR/ C-I11-30W e 6. REPL ACEME NT SERIAL NO. N/A
-.....P.. .......-... ....
- s. CoNTR ACTOpe/LOCATIO~Southe r n B ot ter " a==E O vEs ".=Ouact COoE
-18.and Tanl hxhs Vemahis J.cnn.
ROUTING $NETRUCTIONS:
' REM D NO Vendar ROUT E TO FIELD ENGINEE STING Q ROUTE TO M ATERI AL 5UPE RVISOR 9 9. NONCONFORMING CONDaTION:
Shop Assembly D-4-7 has a shop a.nstalled hanger pad welded over the heat and slab stamping that obliterates all but two numbers makinn the material untraceable to the documentation. The documentation __ shows the numbers should be Heat #21302 Slab #10. N'o nconformance noted during OC surveillance. O List #1.109e One Hold Tag applied.
.t -
I 8
- 20. Q Ff ELD Ot5PO$tTION, QFIELO RECOMMENDATION / ROUTE TO PROJECT ENGINEERING
- 21. FIELD DISPOCITION RESULTS:
- 22. E N GIN E E RIN G DISPO EITION 2 3. ENGINEE RING DISPOSITION RESULTS
=summmm.no e
e t
- 24. OS DESIC N CH ANGE RCQUlftE ONO **"'""'"'"""'"' U " ~ ~ "^*""'
O vEs, sEE ArrACuEDI
"..e" D se
- DR AWING REV. DCN .. ........
~
SPFC. REV. A O D. ' Aw .m..es . . eer e e. t ..se ..,, seces-s . . . whits Copy - Orloinster Q G-G 3 Canary Copy - Fi.Id Engineer
, Pir.k Copy - POAE Goldenrod Copy - OC
, e
.y -
t * /, Y, l
,N ;'{f1 . . .
,,' ,.y
e s.e ' S --- NONCONFORMANCE REPORT ' ' ' ' ' ' ' 2[D R A vvsNG/P A R T NO. sREV. T. PROJE CT NO. OP - "[15 7 ~ 8 2. R E PO R T E D B Y l' D A T E 25. D.SPOSITION CONCU R R E NCE M 616 Sheet 8 (c)
!5/F1 7220 ',)..,'//.,, "-"*
- 3. ITE M DESCRIPT f 0N . 4. ITEM LOC A TsON
<r/ b, n f_ t/ f e /c.
3 j "" j""** l "* " j "*- 9 3. V A L.ID A. .T E.D D V OATE shn <her+ yatve en nbinatian Rhon i _. 4.SERiALHuMeER e, ST ART ur SYSTEM NO. ' '^ I * *L M M A i I v *Z ' A-is. REPLACEuCN T rART NO/ e = =,s e v * .e t e = =* .-= = = ***e 16 -lu1C .Cl< - 7 9N 3N 641 N/A N/A a I' R zw.
- 5. PURCN ASE ORDER NO, I ...,.. .
5 0. OC F tELD IN SPE C TION PL A N HO, ... .... 3 6. R E PL A C E M E NT SE RI A L NO. 1??n-X 1 ?O A C ,5 $ h.? W . ~ /// ? t 5' b.' l A "****"*******'"* ****
- 8. CON T R AC Toft / LOC A T IO N 38.ASME C YES 3 7, SOURCE
^ b o r / N v1 T mv Vn hrr. E n_ CODE
_,n, Mrv _wnrel C/ .TE M O NO Ve nde r 9 8. ROUTING l'NSTRUCTIONS ROUTE TO FtE LD ENGtN EE RING O aouTE To Ma T Ea'a' SUPE Rv'Soa 9 9. NONCONFORMING CONDtTION: During a Quality Control rer:uired Magnetic Particle inspection of M-613, Sheet 8, Field Weld !/8, linear indications were found in the valve body adjacent to the field weld. R efe rence Nondestructive
. Fxarr.inntion P er> ort #1662, attached for locations. 'O' number 4.164. One Hold Tat ant 311ed 4
e 1 8 20. O Ff ELD DISPOSITION OFIELD RECOMMEND ATION/ ROUTE TO PROJECT ENGINEER 4NG 2 9. FIELD DISPOSITION RESULTSt 2 2. E N GINE E R ING DISPOSITION 2 3. ENGINEERING DISPOSITION RESULTS: e 4
- 24. ss DES GN CN ANGE REQUIRE ** "*c
ONO " ^ ' ' " ' ^ ' o ' 5"o = ' no N af. OC ACCEPTANCE O YES. SEE ATTACNEDr ,,,,.... D**'.*.*"'*****" D c.
- E R'A WING ,,,,,,,,,,,,
_ R E V. DCN
- SPEC. REV, A DD.
awvmee.neeenseast.e ,,,', s oe s s.: . . . - - WMte Copy - Originator __._-
- Q C-G a-2 Canary Copy - Field Engineer
' Pink Copy - POAE Goldenrod Copy - OC
, r- ,--
Numhe __
.b. N ; ~Pnge \ c s x.
NONDESTRUCTIVE EXAMINATION REPORT
~
Job Nr. and Proicct Location ._ Date 7220 Midland, Micliigan
'urfaca Condition -,[l[-[h Time of Examination /~/A//f L iso /Dwg Number C
gg Octore PWHT jf/// Af ter PWHT
- i ype tf Examination pFC-lh -f8/ Type and Temp. of Material
//f)/
h/} - g yg g gg l'% Gw ' 7-30 ~Z4 NDE Pieceduce No,
*T l ) MT h UT ( ) Other ( ') ('1 y) pecificati n Standard { d yyj h [ !/ / 9/ - p(f)
Ac'ceptance Slandard m -16 % k l i - ]) fcct Codo I 1 ' l-i2eo_ _t.Asin e s.ali C-Cracks P-Pot osity "N F-Nonf usion S-Stag R-Rounded L-LINE AR Other-Specif y Part or Weld Number ACC' REJ Defcet Remarks l ., A - Pldqk'O _ / L. leTeer 70e To LuliEA R
'T'M IF C /4T I O N S in
, TMF VA L\/E CASTO%
[ 5ee A~iiAcaf3_QXh 1 l 1 l 1 IS: Enclosure Added: Yes M No ( l
]
[ (1ir? / -<f I. Ad Examiner
/ dUC1 //
Witnessed by - o
/)/(f/t' ~4ST
,[] ,. u v' m
@ NDE REPOltI CNCLOSURE,d om u , ~
. PROJECT Midland, ' Michi,qan JOB NO.
' 0722_0_ .___
EET OF NDE REPORT NO. _k.b.I..b-JOMMENTS N D lg-s el.- 3 ._ g M to _y .. __ _.
.N ___ __ _._ . _ _ . . .
"'1
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t i i aCD Psienven a, sne., moot ano, us. -
3,p . ,,3,.y w--e 7bh bl.3F;-2) QiBUTl AU0lT E10!M ..
~ e .* .
' .. nra Anell !4 1976 J$
{. . m, .'. .....M42!!"." *- g N /.\
~~ ""~y.7,7. ~.2,,, g.,,,, 7.,..,...
* ' land 1 & 2 Job Ho. 1220 Construction
_. . . . . . , . . . , . . . . l~.l> -'u I.. T. Stojkov 25-3-P-2 9.3 Ehampion, Inc. Office Files K. Italman _ _ Champion. Inc. QMI, Rev. 11, Article XIII . m _ . n . . .. o . _
} . -
Champion QM4, Article XIII states inpart: " Champion, Inc. Quality Control Procedure provide fcr the calibration cf measuring equipnent .used in production of concrete. 'Ihis includes scales, meters, admix dispensers. Ths ccales and meterd are calibrated . .
. with traceability to the standards of the National nur cu of Standards."
T 311bration records for adnix dispenser No.
, u.
to calibrate to the' National . Bureau of Standards.I do not provide traceability of the standard, i NOTE: Admix dispensers are calibrated by US Testing on site. .
, l
'~p .<.......4, Recommenced.
- 1. -
Establish traceability of calibration standard used to calibrate admix dispensers to the National Bureau of Standards. 2.
' of Remind' calibrationcognizantstandards. Champion, Inc. personnel of the requirement for documented traceabilit .. _ m ..
t_ .... ...
......s....................
Ma 14, 1976
...y.... PFQCE L. .
l. Champion Inc purchased a Volumetric Flask (Champion Equipnent (1o.1). U.S. Testing calibrated it using flationally Recognized Standards, U.S. Tesing recalibrated all admix vials.
-2. ~ "hampion Inc. was reminded of the requiremenk for documenting traceabilit y of calibration
;tandards. (I.F.b64GS) (6W68 C/z. _ .
, .. ;r....g C 2M 76 W6x,ryck.w.:,rPr&E t -
'~
- 2. -
n - - _G S._(, .
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_M
7 ' 00AUTY r.AUDIT FikDING
. . . ??.V 5-1-2) 04/12/76
- g. . . . , d me N/A
....w,x.......,,..u..
p......... g ,,,,, . . . . . . F land 1 & 2 Job 7220 Construction O .- .. - n. T. stojkov
- m. . . . . . . . . . . . . . , . . . .
25-1-P-1 2.3 Subcontracotr's Offica Files C. M. Willlams Peabody QA Program Requirements, Rev. 3, Paragraph 1. '5 .1 Peregraph 1.5.1 states in part: "The purpose of the Quality Assurance [ndoctrination Program is to familiarize the new or transferred' employee with the Quality Assurance Program requirc-ment. stressing the importance an'd meaning of Quality Assurance / Quality Control as it applies ts.the employee's position". .
~
t Nsither of th.e subcontractor's personnel currently at the site have received Quality Assurance etination. l
........n....** neCommended .a Provide Quality Assurance indoctrination for all currently acting site personnel. Retain rscords of this indoctination on the site. Based on the number of discrepancies uncovered, indoctrination should emphasize program implementat' ion. ,
- m. . u .... .... .... .. . . . . . . . . . . . . . . . . . . . . . . . . .
Tuce 28,1976 PFQCE c.).. ~ ,........ 1... . e m
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pr.C r.r 's/ j 2 / 76 _. i
. . Mf;T ffdT=,;;3== . =---- -- == .== =- - -. m -
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" = =,.=
Midisad ?. 5 2 Job Mo- n ')0 b3
..-...,4.
g , . . . a. , , , , , -,'..C. Con s t ruc t 2.on p.,',,'", _2 5 - !.-P-1 lItum 1 '
- 3. T. Stojkov_
; . . .., .u... .. = . . ., . . . ,,. . ,3. ,, ,3, , , . , , , Subcont ~. or's Offite F.I1es
- - .~'" '"'~
p,, g gfn Fea.)ody QA Program Requirh: ents, Rav. 3, Paragraph 16 -- [2 1 3 Paragraph 16.2.1.3 states *n par *- "A L ba 6a " - tained for each project'or facili y. ' Ports and their sta:us shall j..... No Log of lionconformances is bains maintained.
,-l:
- i. >
- r j . . ~ , . . . . ,. . Escommenceu Pr: pare and riaintain a Los of Nonconfo:::ances.
uhere necessary information is available. Include Previously
- issued nonconformances LBR . _ ............ ..,.
....................6,......
14 Mav 28. 1976 o ....s:............. PFOCE Requ:sted t3 X-Ray Engineering responsible, Co. action by X-Ray Engineering Co . nonconformances main tained, have been issued to date. Project ifanagere Memo . No to J. N When nonconformances are issued, a log will be i %..,...u.*..
, .c.-
,v. p r
. .e , ,. . .. EK.7,' -~-
- - - - ~ *'
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~ ,,. .. .... .. .. , w }$ }& Y/ --
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, h_- -
.__f**'"""**-- -
_ = hf?ll7b
i ? hh Ident.: b * ' Project Quality Assurance liidland Units l' 5 2 - 7220 _ Verification of Corrective Action fe hod:
- 1. Verify action of respons'e as impice.cnted.
2. Review of documentation or attachrents to resolve finding.
- 3. Requirement removed or finding withdrawn.
- 4. Other: '
</
Items Checked: \[h@\@@ Ayny C3d 7t@JAj3,Q(h MD i k Tldb SCT~{0 b M ST'~Ldk / b X- hkY (5DcDd #
/WA%cv mRm GA 0FRW Pi trl ,
L) . 1 e e
.' s s'
closeout Documentation (list or attach) Verifica a Not verifiedtexplain)' ~
~* '
TesG' __ QAE N auw
'Date
)
O - ( ) k s e e
,1 h
~
.b:l - .
m E.".-::?. '.W,7~" '~- ~ ( kfg - - 001.G AU0ii FLTING O g" qw.S./.m>m I i 04/12/76 a T. nr u F ...,,n...,....,., m -
,..,..t' ll lI/A Midle.ad 1 & 2 Job No. 7220 bJ' " . '** '
0--
.m.,m.,.. . . . . . , . . . .
....... .. Cons truc t i.on e .. , n. , . , -'
23-1-P-1
. 3..o..
Item 15.0 .-.
... m ... ......,....,.. .......... .,.. Sebcontractor's 0*fice Piles.
c_ rr uit1<,,, Peabody QA Progra:t R2quirc:aats. P.av. 3, Para,:raoh 11.5.3
~.
Paragraph 18.3.3 states in part: . -
'shall be distributed to the Client (or designated representati"A uritten
. . Tita report ve), the presideat of report yill be Peabody manage'r' Testing, of the project the chief or facilityexecutive audited.office of the orgaainational unit audited eand th l
7,.
,' m audit report of the internal audit performed on October 29
)t signed by Peabody Director of Quality Assurance) or distributed., 1976 was not complac p ..
- 1. Complete and distribute the report of the internal audit'perfo ed on October 29, 1975'.
- 2. Reinstruct internal auditors on required audit reporting procedures .
% .. w .-. ......... " ,==--*'-"-*-*****"****"**
l& 2 : Mity 28, 1976 C. ..n,. n .,... ,.... PFOCE 9 - Requested responsible action by X-Ray Engineering Co. tachment to X-Ray Engineering Co. A response was transmitted as at-
. Int:rnal audit report has been submitted and filed. Project t.
flanager flewqen memo PBT-206-3 datedto 5/20/76 made 5/24/76 by A. L. Boulden. QC v'erification of X-Ray Engineering u ... ... s-24-24 Q......................PMg '
... .. . .. .. . ........!z
. . , 4,9f -
_= - f4,5,;$ - A x=: -
Ident.: i
, Project Quality Assurance Indiand Units 1 & 2 - 7220 f
_ Verification of Corrective Action-
- Me hod:
~
1.
~,
2. Verify action of response as' icplemented.
- 3. Review of documentation or attachtents to resolve finding.
- 4. Requirement rc=oved or finding' withdrawn.
., 'e Other: .
. , , " Items Checked:_
IChb h.)D fY dW 9kdC ( D!N1 '7 ~
' 43m/h %\CrMO ?$ %Y OiMGDY 6L &. LAC V - D?.1Co3rAMD
- fi. J 969fMONomdr 410 .DLL T E WNied@ DCE/W. II
.,. 10DirAWh
. ~$,.
- GabiT'C490.Fv T hr.ElAiTSD 'la YKed R n y::. -. ' Vih R.M. v3itu/NAS WrP-- 73 d. IJ&dCM 5/7 d7e .
3,. i .;" . _ (~\ U s. is.. * . s',_s. : > r t
- 1.
l ,' .
, closecut Locumentation~ h or attach) [ Verified c3. Not Verified (explain)
L O ,k. bM1 A-M R t T(?- TO 9 :<t.md co 'xlwh e
~
Nj'h),S
?F " G/J/m
.2, G.&. Esaf59Y' LTV- so V ***
.X.2. . . h.vk um a r/rhc L!
P.7n..
- p. w s-D w m.c c.paro &,y f.~4. ,f _
M M.v. _ , . , s
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YI #' .Ja n::1.'. ..
.: - QbAUTY AUDIT RMDING M '
1 ' . 3) -
^
~ ' April 27 '10. 1976
, .~ .,........ ,,,.. ..
........... N/A $-
dland 1 & 2 g,,_ .....
c..........- .......... 0.. . .. . . B. T. Stojkov_ . th.1-P-2 12 ............
...m................................. Quality Control Storage Reco'rds D, Martin, H. BoleeE PG-3, Rev. 4, Paragraphs 5.2 & 7.0;'SF/ PSP G-5.1, Rev.' 1 Paragraph 4.2
'PG-3, 5.2 says in part:
responsibility ~of the MSS. The maintenance require;"The perfomance of the' Me, stor - tis representative . . ." .sts are perfomed by the MSS or , E 7 Gy[: f f.-
'PG-3, 7.~o says in part: ; ' -
2.i . . i'orvarded to'the PFQCE for vault storage.""Upon task completion, the issued .; ' F-2.Fom f
~
IF/ PSP. G-3 1, 4.2 st ,s in part: .
' '. - ~ :7j:. .
- t. hat . . . required maintenance activities are perfomed in accorda'"(The resp ,
b tnd storage maintenarice requirements . . ." nce with the storage ..
, ; C',fjf f.g n.e. . . >-
~~ .e
, .s
- 1-203, Rev.1 for "B" O day intervals. series Ca'dveld Sleeves requires stora6e d:aintenance activit y at .. - %: : . - -
espectively. :It was Dates confimed on successive with the Assistant' foms F-2-1277 Material- Supervisor and F-2-2211 for' naterial
. vereCo1 ? ,pTt no unreported storage maintenance' activity had occurred in the approxim
( ,; y ,i
?rval.. Fom F-2-2211 was reviewed and signed by the responsible Quality'3Con - . . . : ,.
);
-, T
' e
.. .x ;
s. it'ly completion of the required storage maintenance activities e y for -Re
. .2.4 Reinstruct the responsib'le Quality Control Engineer's~t' ompletion of required storage maintenance activities. o check F-2 Form for timely -
- g. ,
,,............................. - 1 I,
.A..2 June h. 1976
.... ..,.. ,... __1
- Pmj_ect Sunerintendent. 2'- PFCC_E.
has been re-emphasized to the responsible Quality
.c v es. Con l ..- j
.....,62 "m O ./
;. . , . , . . . ..g........, ,-
.e. . .; . . . . .. . . ...m . w. . Cf __
~ .m N_ .w A. _
- b. _< g N i ~ -
y_ _ Ib
N~ QUAUTY AUDIT RNDDiG 'o8 d ^ 3)
'/
(']} s v 5/19/76-6/1/76
.. . . . s ee
! n/A
........... g . ,. ,. .......
Midland 1 & 2 Construction O . .. - n. T. Stojkov 7,..g.DJhres 9-2-P-1 7 Document Centrol/ Field A. Boos
......u................................. ........
SF/ PSP $lt, Rev. 1, Para 3.2.2.l'& S.0 -
.3 Para. 3 2.2.1 states: " Prints of new Engineering Drawings and. revisions shall be distributed in accordance with the Drawing Distribution List. Old drawings vill be destroyed br marked void in accordance with Paragraph 5 0."
Para. 5.0 states in part: ---the Document Controller is responsible for removing and replacing superseded prints on the office sticks." r The following drawings were found in the f,ield on.the sticks listed, but distribution to ; (' ();osestickswasnotnotedontheDrawingControlCards. l
. Continued on Page 2
~
- 1. Revise /updatetheMasterDistributionList 2.
Perform review of Drawing Control Cards and drawing sticks, and bring them into agreement. 3 Remove superseded drawings from the field or mark them void. m....m .... ......... .................................
"8/31/76 Pro. ject Superintendent g~..n...... . ....
i i,, 3
'N =
u ,.. .. .... gn n 8....-..................... o* ., ....
r.
~~
(9-2-3) 19/76 - 6/1/76~ . . T. Stojkoir ock 11 Continued -
. Drawing Stick 7220-C-94, Rev. 1 7220-C-184, Rev. 0 Office #2, Survey, Resident Engineer 7220-C-245, Rev. 4 Office #2 l t 7220-E-527, Rev. 2 Office #1, Office #2, Survey, Aux. gl i 7220-E-539, Rev. 6 Aux.#1 7220-E-651, Rev. 1 Survey, QC, Aux, fl, Aux #3 Office #2, QC 7220-M-613 Sht 3, Rev. 4 Office fl, Office #2 7220-M-619 Sht 1, Rev.1 Office #1, Office #2 7220-M-656 Sht 24, Rev. 2 Office #1 1
The following drawings were marked on their Drawing Control Card as being ' distributed to the sticks listed, but were not found on these sticks. Drawing 4 Stick ! 7220-C-164, Rev. O Resident Engineer 7220-C-320, Rev. 4 Boilermakers 7220-E-527, Rev. 6 Electrical Shack - p- 'The following superseded drawings vere found on the sticks listed, but were not
\j marked void.
Drawing 7220-C-94, Rev. O Stick-qc 7220-E-527, Rev. 1 Office #2 ) L l 1 l
. y a
M
@AUTY AUDliRNDING . . . . . .
929- -"
^ , ...... 5/19/76-6/1/76 m . ,,n ........ ..,,......
g ,,. .
, 'dland 1 & 2 Job 7220 Construction O .- -
. . . . . . ........... .......... n. m. stoakov
...y..y,..Fehre s 9-2-P-1 8 Docunent Control A. Boos SP/ PSP M. Rev.1 Paragranh '4.2.2.2
, ~ . . . . . .
.3 Para 3 2.2.2 states: "A controlled copy shall be placed at a designated area for a period of three working days'for review by designated engineers and superintendents who ackndvledge review by signing the Rev Drawing Sign-Off Sheet."
e,... Engineers New Drawing 'and Superintendents Sign-Off Sheet. who' review drawings at the review table are not signing the
~
(;e : In ac.cordance vith paragraph 3 2.2 3 another copy of the New Drawing Sign-Off Sheet is 6 (, lng routed to, designated Engineers and Superintendents with an additional printo' f the craving. This copy is being signed. Remove Sign-Off the Sheet redundantat the review requirement table.of Engineer and Superintendent sign-off of'the New Drawing
- g. _..... ...... .... . ,. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7/16/76 PFQ"E
/
7- *
.# 4
/
~
La.,ca. 4.... . ...*.....k. .....,9 g .2 ........T O . h s. ,... u w e v . . . .. . =. v . .. . . . . , . . . o g
h QUAllTY AUDIT RNDmG .
.- *N ^
9lio/76 6ft/76
;;P " .(m) N/A t.;. z ..... ..,,...... . . . . . . . . . . ,
m ... .. .......
' iland 1 & 2 Job 7220 Construction O. -
- n. m. sto3kov
; -.s. . . . . . . . . . . . . . . . . . . . . .
. 9,...y h res 92 10 Document' Control A. hos
. .._-P-1 u... ...... ...... ............... . . . . .
SP/ PSP R . Rev. 1. Paracrauh 6.1:& 6.2 o , w Paragraph 6.1 states in part: "The Document Controller shall check the Field Draving Log ' egainst the Drawing Coritrol Register to assure that the latest drawings have been received, and inform the Project Field Engineer of any omissions or discrepancies." Paragraph 6.2 states: "The Project Field Engineer shall resolve discrepancies with Project Engineering." The Document Controller is noti int'orming the Project Field Engineer of omisssions or discrepancies. Any discrepancies occuring are being resolved by the Document Controller.
/% \
( s Q,f Have Project Field Engineer make formal delegation of responsibility for Field Drawing' Log / Drawing Control Register discrepancies to Document Controller. y . .. . .... .... 6/18/76 Project Superintendent
.,s. .. .. ......
~
/
s~ . . o ,
~ ./
cie .. 6.,..
- u a 8._~,.....,......-........
on ,
' g .. . . .. . ..
M w QUAUTY AUDIT FiNDlllB lli(b-1-1)
. . . . - ~ .
- 'i
, 6/3-14 8 15/76
( ,) , ....,.- N/A
' gg...,. .......
11dland 1 & 2 ' Construction O =- G. A. Waldrop
- 7. .. . . . . ;............ . . . . . . .
24-1-P-0 6 t!alMnn nonartmnnt
. ..m................................ -
D. Mathews. A. Boos
- Specification 7220-M-204(Q)Rev.0
~
Paragraph 5.1.4. states: "A detailed written report'of major weld repairs shall be made and a copy furnished to the Project Engineer in accordance with the procedures described in the Nuclear Quality Assurance. Manual. This' report shall state the nature and location of the defect, how repaired, subsequent heat treatment and include copies of all examination re-
. cords".
Reports of major weld repairs are made weekly on Bechtel Fom'WR-9 to the distribution stated in the BQAM Appendix 3 Paragraph 11.1.
~
The Project Engineer is not on distribution for the report nor does he receive copies of all examination r'ecords. v 4
., ....... .....- Ke comenoe a Bring actual Field practice and the provisions of Specification 7220-M-204'(Q) Rev. O, Paragraph 5.1.1 into agreement.
m.... ... ...... .... ..-...............,,......
" July 15,1976 "
' roject Superintendent '
e
=
/
A _j g,. , ~ ... .. . ,,.....,.. .. ......... . . . ...,, i g - .. . . . . .. .. . . . .. .. . . . . . .
- a. um s u r. m . u u.
": * ,*
- p G n80 Rav. 1
.,.yf ,p -
QUALITY . .'5URANCE DISCREPANCY REPORT' 4. ISSUE DATE r (y.r. )3 1. PROJECT /OEPT./ CONTRACTOR : 2. POINT OF ORIGiti 5/11/76 A
@ FIELD 5. OAD PREPARED BY:
,, gg,31and 1 & 2 O OFFICE B. T. Stojkov'
- 6. WOllK PLAN DATE 7. CHECKLIST ITEt.1 8. WHERE FOUND '
A .,y ',' ,. 9. DISCUSSED WITH J. Voris A
.i !' ~1/27/76 - h/o/76 c.2 Document Control D. Palmer
','.' . :. .,.,. 10. CONTROLLING' DOCUMENT. SECTION, PARAGR APH, ETC.
Z, '
- SF/ PSP Mh,' Rev.1, 8/1/74, Section 3 2 3 & 51
, k ,, } - ,11. QUOTATION
, W ;. ' ,
Pn -r> . ?_9 3 1.9- "Dintributinn (nf d*nvine s) shall be individually deter $1 ,; ed by the 4.' Proiect Field Engineer. Drawings may be included on the drawing distributi'on list for
, !E,',
',..,. his instructions." Para 3.2 3.2.3i " Distribution of those drawings (reviewed dir-i YgT.!." .. ectly from _surplier)'shd11_ be'in accordance with 3 2 3 1.'!. Para. 5.1.b" . . . any -
superseded drawingsmust be c&rked " VOID"'and destroyed,' or ii' required by the Lead lq Engineers, drawing's vill be carked "*JOID" and an apprcpriate reason for retention
.v
,',, added . . .".
' *(1.- '
- 12. DISCr EPANCY OESCRIPTION
- ni eAvi V.nti nn (e). nbnvn en th'e nenving control cards does not match the Drawing Distribution N.T
# T.f et en
- the fnlinving Vendor Drawings:
.1.e.
*'1*.
I ! ..1*i - 7220-C-2-24 Q. C. Stick added to Drawing- Control Card
- .l.h' I f.1!R,.7
,. ;, 7220-C-2-34' - "
l I;a._3.- * .
.7220-C-2-106 "
" 1
\
3l . .: ?. - ' 7220-C-2-122~ "
- .7 . '
. .J: f(..,,i 8
> I: .
Cent,inued
)h ' 13. RECOMMENDED CORRECTIVE ACTION s., 1_- m.5 n r.
.].k'r nvnvtng nf ntributinn T.4 nt . nnvinn enntrn1 cardn and Drnvfn& Dintvfbution a.:g:7.,.v. '
. 7 i. 4m+n o , . , nn +_ _
.s;..- . .
-' .,2, pp-vn vnf a annvingn Mm Sf eld.
' } . l}l}fi r,* p';-
,'s. .I . .
14.. SCHEDULED COMPLETION
- 15. RESPONSIBILITY FOR CORRECTIVE ACTION DATE 6/4/76 M Pro.iect Surerintendent E,*,
, 1G. CORRECTIVE ACTION TAKEN
)
") 3 ,
- NN O'TT M /
.( ., .
t 1
- i 17. DATE COMPLETED
,, , 10. SUDMITTED DY RESPONSIBLE AUTHORITY
- 10. CORRECTIVE ACTION VERIFIED DY OAE T
' e . 20. DATE
.' P t . .
]lI>ll.i,9.AAO-86 icLeu . L (of(o/76
- 9/17/.74 ,
V
; q -
~
.. 9 BOtel PowerCorporation Block No. 12 Continu2d. .QADR No. 089 Rev. 1 -
7220-C-2-147 Q. C. stick added to Draving Control Card 7220-C-38-4 Q. C. stick omitted from Drawing Control Card 7220-C-38-56 - 7220-C-38-14 Aux. #2, Aux. #3 and Ironvorkers sticks omitted
, frcm Drawin'g Control Card l 7220-C-38-159 Office #2 and Q. C. sticks omitted from Drawing Control Card 7220-M-73 Office f2 stick omitted from Control Card 7220-M-73-13 7220-M-73-14 "
- 2. Actual Drawing Distribution does not match the Draving Control Card for the following Vendor Dravings:
7220-C-38-4 Distribution made to Q, C. stick 7220-C-38-32 7220-C-38-56. 7220-C-38-159 " 7220-C-38-lW Distribution made to Aux. #2 stick ("~'S 3 Obsolete Vendor .Draving not unrked " VOID" found in the field: 7220-C-38-lu Rev. 9 found on Aux. #2 and Ironvorkers sticks f r"Q
l.y - O, o yy) J Bechtel PowerCorporation Interoffice Memorandum [ r. G. L. Richardson u, June 2, 1976 se Job 7220 Midland Project ne. J. F. Newgen 0.A. Discrepancy Report No. 089 Rev.1 Drawing Control o' 0-1097 Construction
)
cesio A Midland, Michigan In response to subject QADR, Rev.1, dated 5-11-76 the following clarification of corrective action is submitted: Block 12 - Discrepancy
Description:
Vendor Drawings 7220-C-2-24, C-2-34, C-2-106 and C-2-122 (0.C. stick added to control card:) The Specification Register . indicated these drawings as being both "Q and Non-Q". Drawings falling within this area in the
, register with Non-Q indication shown on actual drawing are not placed on automatic controlled distribution but are handled on a request basis from Q.C. For these drawings the Master Distribution Book has been corrected to indicate distribution to Q.C. of these. and all future revisions. The /7 control cards, Master Distribution Book and Q.C. Stick are in agreement.
& J
' Vendor Drawings: 7220-C-2-147 (Q.C. Stick added to control card)
' 7220-C-38-4 (Q.C. Stick omitted from control card) 7220-C-38-56 (Q.C. Stick omitted from control card) s ,
7220-C-38-144 (Aux. 3 and Ironworker sticks omitted I g,
,. from control card)
' a The above discrepancies were corrected during a Document Control In-house l Audit held on 4-30-76. The Master Distribution Book, Control Cards, and sticks are in agreement. ~
' Vendor Drawing 7220-C-38-159 (office #2 and 0.C. Sticks omitted from
' drawing control card): .
The Q.C. Stick was updated' and logged on control card during the D.C. Audit of 4-30-76. The office #2 stick location was not initiated until Jan.1976 . c. . (the original date of receipt at site and distribution of this drawing was
' Sept.1975) . This drawing has been added to the Master Distribution Book indicating' office #2 placement, logged on control cards and placed on the
- appropriate stick.
Vendor Drawinas 7220-M-73-10, 7220-M-73-l' 3 , 7220-M-73-14 (office #2 omitted from control card): 74 These drawings were received on site and distributed in May 1975. (Therewere ( )' no office #2 sticks until Jan.1976). A " hold" was placed on 'all Bechtel / A/ Mechanical and Vendor Mechanical Drawings in March 1976 for placement on office #2 sticks in order for a study to be conducted on what actually wculc'
. be required on office #2 sticks as a complete set of sticks are available 4024 (10-72)
.-s..
.- n.
. . .. O BOtel PowerCorporation
G. L. Richardson June 2, 1976 Page 2 ff in office #1. This particular drawing (Liquid Waste Receiver Tank) will only be located on office #1 stick. Office #2 has been deleted from the fbster Distribution Book.
, 2. Vendor Drawinas 7220-C-38-4, 7220-C-38-32, 7220-C-38-56, 7220-C-38-159
, l , and 7220-C-38-144 The discrepancies noted regarding these drawings were corrected during the D.C. Audit of 4-30-76. The Master Distribution Book, Control Cards, and Sticks are in agreement.
- 3. Vendor Drawino 7220-C-38-144, Rev. 9:
(Obsolete drawing not marked " Void" found in the field on Aux. #2 and Ironworker Sticks). These distribution Master discrepancies book, were corrected Control during(D.C. Cards,- indicating latest Audit of 4-30-76. revision) and sticks (with latest revision) are in agreement.
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JUN081976 O C0Clik. 'OWER CORP.
'03 ??.20 FIR. ~
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- 3. CAD IDENY.~NO.
', ' " QUALITY ASSURANCE DISCREl'ANCY REPORT D /03
- 4. ISSUE DATE
*i .
- 1. PROJECT / DEPT./ CONTRACTOR 5-13-76
- 2. POINT OF ORIGIN 5. OAD PREPARED BY:
@ FIELD ,
Midland finits 1 7. 2 O OFFICE
- 6. WORK PLAN DATE 7. CHECKLISTITEM G. Richardson
- 8. WHERE FOUND h.? ..'- *
- 9. DISCUSSED WITH I '
- f, , ?!/ A N/A 0C Dorneds
( tir0 's i _,. .,g . 10. *CONTROLLING DOCUMENT.SECTION. PARAGRAPH, ETC. i *- Snec. 7220-M-201. Rav. 5 (P 0. 7220-M-104 A- AC)
, E [A 1. OUOTATION
.f.;
4. g. paracranh 6.2.2a. "All materials shall be marked with the information required by
; i jy.',;t the applicable manufacturing specification, and the Nuclear Power Plant Components Code, paragraph NB-21SD.
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- 12. DISCREPANCY DESCRIPTION ^
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Contrary to the above Bechtel NCR's 263, 278, 418 identify code data name plates I .'a% . % :.
'.,, yM% incorrectly marked with a "5" instead of an "S" and Bechtel flCR's 304 and 308 g.;:IL . identify verification reports witi1 a 5 instead of an S.
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f.'. ,4,{,, NOTE:~ All of these NCR's except No. 418 were identified to C Buhl in W. Holubs i ikdk; ' letter dated 4/15/76.
,h 13. RECOMMENDED CORRECTIVE ACTION .
,yfi ' l. Tdentify this recurrino oroblem to ITT Grinnell and assure affective enernctiva actinn hv their nroani7atinn. -
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*3 14. SCHEDULED Based on this findino and the oroblems' identified hv W. Holohs lottar tn r. Ruhl COMPLETION
- 15. RESPONSIBILITY FOR CORRECTIVE ACTION
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DATE 6 /4 76 Dntteier (continued page.2)'
*i.
- 16. CORRECTIVE ACTION TAKEN
'.Ai. . 356- k.,9. dot 642.GR. T.o.M. 90 C l..
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~p 17. DATE COMPLETEC
- 18. SUBMITTED BY RESPONSIBLE AUTHORITY
- 19. CORRECTIVE ACTION VERIFIED BY O - '
- 20. OATE
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JS $ ),it . x - I"*3C 77:g) 2 . & MJ
/ Bechtel Power Corporation Inter-office Memorandum To C. L. Richardson Date June 7, 1976 Subject Frorn QADR 103 for 7220-M-104A-AC K. R. Dotterer PD 285-76 '
Of Inspection Copies to W. Holub w/a At Ann Arbor, Mich. R. Castleberry w/a P. Martinez w/a ) J. Milandin w/a !
, J. Newgen.w/a J. Connolly w/a
~
, ' LT Sokol' w/a l l
Tha^ subject QADR addressed only NCRs that pertain to incorrect identification on name plates and accompanying verification reports.
~ Attached is a consolidated su= mary and review of fourteen NCRs which includes
' (7 ,'the subject QADR. The review and corrective action reco= mended and taken by the () assigned inspector is adequate. Additional training for the responsible inspector l
*is not necessary or appropriate. Contract requirements are for random or selected :
inspection. ' Bechtel inspection exceeds tha type, however, all material is not j 100% inspected. The only positive solution s to provide enough coverage to inspect each and every piece of mate 1. at type of inspection coverage would' l require additional inspectors and a significant increase of man hours.
$&65fD o fdSY$L&'W Ke& W K. R. Dotterer Attachment e
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-8 CECHTEL ' POWER CORP' f7220 oa w _
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Bechte! P6wer Corporation r'? Inter-office Memorandum 7/I dam May 27, 1976 ' . [,8 0 K. R. Dotterer
/ .
From Subi:ct 7220-M-104A-AC , R. H. Tinsley Of Inspection C: pies to . At Central Region
. .I The following is my response to the 14 NCR's listed in G. L. Richardson's letter da'ted March 18, 1976 as requested by your letter dated May 6, 1976. I will not take time to restate each NCR but will instead focus my com=ents on the five (5) questions posed in your above mentioned letter. In answering these five questions, I will list each NCR in numerical order and explain how it occurred. After cover-ing all 14 NCR's in this manner, I will then describe what Grinnell and Bechtel inspection can and are doing to prevent re-occurrence, what trends, if any, the NCR's indicate, and then give my comments or suggestions as applicable. In doing this, I will note which state =ents are applicable to which NCR's making sure that all 14 NCR's are covered in each topic of discussion.
NCR #261 - Item #1 - field in error, no response necessary. i Item #2 & #3 occurred due to poor legibility of piece mark numbers on shop detail ( V sketches, extremely close resemblance of hand written 5's and s's (note), and a lack of general knowledge by sh'op personnel that the letter S always prec : des the isometric drawing number on all piece = ark numbers on the assign =ent. Item #4 & #5 "a" and "c" were typographical errors and "b" was caused by a lack of knowledge by the supplier on how to complete the G--321-D form in order to meet the job's ' requirements. NCR #263 Item #0 occurred bdcause the supplier did not list the five spools on loading sheets. Loading sheets are the means by which Bechtel Inspection verifies which spools are being released for shipment and are the ceans by uhich Grinnell's Q.C. knows to send docu=entation. The incorrect piece mark nu=ber on the code plates occurred due to the poor legibility of piece mark numbers on shop detail sketches, extremely close resemblance of hand . written 5'.s and s's and a lack of general knowledge by shop personnel that the letter S always precedes the isometric drawing number on all piece mark numbers on this assign =ent. Item #1 was an error made by Bechtel Inspection when filling out the BPI-361 form. Item #2 A-1 was caused by a lack of' knowledge by the supplier on how to complete the G-321-D form in order to meet the job's requirements. Item #2 A-2 was a typographical error. Item #2 E There is no weld A on spool tagged 2EC3-21-S613-6-4; Field in error, no response necessary. Item #2 B-2 The radiographer who shot this weld was not familiar at the time m with the requiremot of having the Bechtel' order nu=ber on the film. Bechtel ( ; Inspection failed to pick this up on this spool during the review of the rad'iograph. s' Item #2 B-2 Bechtel Engineering stated that use of Grinnell's register number is satisfactory for the piping system; no response necessary.
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P.ay 27, 1976
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/ .dRItem#263 (cont.)
#2 C-1 occurred due to typographical errors arising from poor legibility of
/', piece mark numbers on shop detail sketches as previously described. Item #2 B-1 cince Rev. I has a code 1 approval and Rev. 2 was only cos= etic. This is per Bechtel Engineer R. L. Castleberry's TWX dated 12/6/74; Field in error, no response necessary. FCR #275 Radiographer who shot this weld was not familiar with the requirement of having the Bechtel order nu=ber on the film.- Bechtel Inspection failed to pick this up on spool during the review of the radiograph. , NCR #277 Items #1 A and #2 A - Caused by a lack of knowledge by the supplier on how to complete the G-321-D form in order to meet the job requirements. Items #2 B and '#1 B - Typographical errors. NCR #278_ Item #1 A - Lack of knowledge by the ' supplier on how to complete the G-321-D form in order to meet the job's requirements. Item #1 B - Typographical errors. - Item #2 - Due to poor legibility of piece mark numbers on shop detail sketches as
,s previously described.
( ) Item #3 - Radiographic verification reports were numbered incorrectly and this was
'v' missed by both Grinnell and Bechtel inspection.
Item #4 - Crinnell radiographed the welds in error. However, since the radiographs were satisfactory, Grinnell decided to document them. The writer saw no probica with this since Grinnell did not bill for performing or documenting the radiographs. NCR 6297
- Grinnell Engineering incorrectly identified Register Number MR-66-23 as 2CCE 5613-4-1 on theh spool detail sheet. This spool detail sheet was approved by Bechtel Enginee.iing (Code #1) with the incorrect piece mark number and was, therefore, not caught by Bechtel Iuspection as being incorrectly identified.
NCR #303 Revisions'1 and 2 made to spool 2HCB-21-S613-i-4 af ter Revision 0 dateil 8/23/74 were cosmetic and editorial and, therefore, according to the TWX dated 12/6/74 I from Bechtel Engineer R. L. Castleberry, the sp;ol could be released using the . code 1 spproval on Revision 0 dated 8/23/74; Field in error, no response necessary. NCR #304 Occurred due to poor legibility of piece mark numbers on shop detail sketches as i previously described. l NCR #308 - ' Occurred due to poor' legibility of piece mark numbers on shop detail sketches as j
- i previously described. /
NCR #340 This NCR occurred due to a difference in the requirements of the field's inspection procedures and Bechtel specification 7220-M-201Q, the difference being that Bechtel specification 7220-M-201Q cakes no requirements for protection of stainless steel spools against environmental damage on the O.D. during shipment. Also, Grinnell .
gy? - v- [ , 3. May 27, 1976
,/
NCR 0340 (cont.) was not required to submit any shipping procedures to Bechtel Engineering for approval. I NCR #367 Spool tagged 1 REC-18-S610-3-4 was prepared for shipment on 2nd shift when they were out of rubber gaskets. This fact was missed during inspection of the load prior to release for shipment. Trucks are tied down for shipment by the driver whenjhe picks up the load. Since this is done at any time day or night seven days ~
- a week, it is impossible for either Grinnell or Bechtel to assure a proper tic down. Also, with the bulk and configuration of the spools being shipped, it ,
would be a near impossibility to eliminate all of the type " damages" listed in this NCR. See also Inspection Report 051 on this assign =ent. (Note that piece mark nu=ber given for the stainless steel spc.i is lE3C-18-S610-3-4, which would be a carbon steel spool. Piece mark number should read lHCB-18-S610-3-4.) NCR #384 Contamination - Due to difference in field inspection procedures and Bechtel specification 7220-M-201Q which makes no require =ents for protection of carbon steel spools against environ = ental damage on the 0.D. during shipment. Loose Tie Down & Worn Material under Ties - Tie down done by driver of load any time day or night seven days a week; impossible for either Grinnell or Bechtel to assure a proper tie down. ( ~' ; loose Caps & Flange' Covers - Caps and covers were not loose upon inspection of, ( ,) loads prior to shipment; this must have occurred during shipping. Not Painted - Spools identified as not painted were painted with the exception of small areas where the spool rested on bucks during painting and inspection. Not Blasted - The requirement for blasting the 0.D. in specification PS-1236-4 was put in by error and is not a required surface preparation for Ferralox 1500 paint. Due to these facts, neither the shop personnel nor the Bechtel inspectors were inspecting for this type of surface preparation (See Insp,ection Report 658). UCR #390 Worn Material under Ties, Loose Flange Cover, Not Blahted - Same,as NCR 0384 above. Veld End Preparation - 1/16" land.is either filed or ground on the end preparation after the pipe is cut. This must not have been performed on these spools. Paint on End Preparations - The paint on the end preparation is veldaluminite as
' required by Grinnell's approved code 1 procedure SS-KU19-8 Section VII 43, Paragragh
-6.6.6 of specification 7220-M-201Q states that machined end surf aces shall not 'be
' painted with primer; it does not state that the ends shall not be painted with weldaluminite.
. NCR #391' The quality verification docu=ents for spool.1HBC-135-5616-6-4 were reviewed by Bechtel inspection, zeroxed for shipment to the field, reinspected by Bechtel for completeness and legibility, and then boxed for shipment. Due to thesa facts, I
~
do not know how this NCR occurred unless the documentation was somehow lef t out of the box and overlooked by both Grinnell and Bechtel inspection, or somehow lost
,7 x in the field when the documentation was unpackaged (See Inspection Report #61) .
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The following measures have been taken by both Crinnell'and Bechtel inspection in an ef fort to alleviate the problems indicated by the NCR's listed in this me=orandum.
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Both partics are making a special effort to ensure that the piece cark number of each spool is legible and correct on all documentation, on the spool itself, and on
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( ~D [ - May 27, 1976 I ie code plates (the third party inspection agency, ' Hartford,' has also been made [ ware of the problen of substituting 5's. for the required S's and is checking [ferthisproblem) This will help prevent the reoccurrence of NCR's '#261, 278, y 304 and 308. The purchase order number on the G-321-D form has been corrected and
-..the supplier has been instructed on the proper technique for filling it out - this will help prevent the reoccurrence of NCR's #261, 263, 277,' 278. Loads are being
';l inspected more closely by both Crinnell and Bechtel to ensure the correct number
.,; cf pieces are being shipped, that they are completely painted, and that, the ends
' cod flanges are properly. protected; this will help prevent the reoccurrence of
#'i.J.NCR'n' #263, '367, 384, 390. All radiographers have been cada aware of and are
[(fellowing
- this will help the requirement for putting the preve'nt the reoccurrence purchase of NCR's order
#263, 275.number Grinnellon all radiographs; engineering irSrised procedure PS-1236-4 eliminating the ' surface preparation by grit blasting ' .
1 h e.nd the revised procedure PS-1236-5 was approved by Bechtel Project Engineer,
.JR.L.Castleberryon2/26/76-thiswillpreventthereoccurrenceofNCR's#384 .[end'#390. .Grinnell and Bechtel inspection review the completed zeroxod documentation J.l packages im=ediately, prior to packaging for ship =ent to the field to ensure co=plet-This will help prevent the reoccurrence of NCR #391. Bechtel inspection is f<..furss. >.ptrforming a randem check of piece mark numbers shova on. sketches used for inspection
(';with those shown on the isometric drawing to verify their correctness. Also,
..g G'rinnell engineering. is performing a check between piece mark nu=bers on sketches ' V end'on isometrics. This will hsip prevent the reoccurrence of NCR #297. No
(-S preventative action has been taken for NCR #303 since the writer's research found it. ( 'to'be written in error. No preventative action' can be taken on NCR #340 and VCR #384 (contaminatic n) until sither Bechtel's specification 7220-M-201Q is t.rrvised to incorporate protection against environmental da= age on the 0.D. dur'ing .
;. chipment or Grinnell is requested to have a shipping procedure covering this
..;; rcquirement. submitted and approved.
.A. ~.
- f. ?The writer .does not feel, af ter researching the cause of the 14 NCR's and af ter
.,','. initiating and monitoring the preventative measures to climinate the nonconformances, y, that a " trend" of poor quality or lack of quality is developin'g at Grinnell.
"f./What does appear to the writer from these 14 NCR's is the image of a new job
' brginning with its inherent problems, misunderstandings and unintentionally over-looked requirements, without an efficient line of co=munication between the jobsite cud the supplier, other than through NCR's to try to correct the problems.
.) :.
The writer suggests that if possible both Bechtel inspection and the supplier, iTI
-g,;Grinnell, should be put on the distribution lists for NCR's; at the:present time,
@ the writer only receives NCR's sporadically and the supplier's only source of UCR's
~
1'., :is from the writer. This immediate distribution of the NCR to those at the source rU, pef the co=medity would help to bring fast preventative measures to that particular
- f. problem and perhaps uncover other potential areas prior to fabrication or release.
. C 'The writer vould.niso suggest that Grinnell be requested to subnit for approval
- '. h 'c ' shipping pro'cedure so that Grinnell, Bechtel inspection and the jobsito will 3( know hc1r loaded spools are to be protected from the various types' of damage 3 ,;.receivam.e.during shipment. Also, the writer would like to suggest that someone ymvithin tue Bechtel organization review and compare Bechtel's specifications,. -
3 frinnell's procedures'and the Field's inspection procedures for any' potential f.,$ conflicts in requirements (if supplied with the field's inspection procedures, the }',{.. writer would be villing and happy to do this) . .- .hi .p .] :- W t g..: _- s.
j/ - - (d 4
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f 3. May 27, 1976
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?In conclusion, the writer would like to point out several things:
/
- 1) The spool listed in Table I of G. L. Richardson's letter to U. F. Holub dated 1brch 8,1976 as having a configuration inconsistent with the drawings was not fabricated with an incorrect configuration, but was tagged incorrectly l due to an Engineering error'(See NCR #297).
- 2) The 2 spools listed in Table II of G. L. Richardson's letter to W. F. Holub
{ . dated tiarch 8, 1976 as not having been approved by Project Engineering were ! Iapproved and acceptable for release for shipnent in accordance with the TWX f ,, . dated 12/6/74 from Bechtel Project Engineer, R. L. Castleberry. , 3)' Af ter research by the writer, NCR's #261 (ite.m 1), NCR #263 (item 2 B-1 2 B-1 Rev. 1), and NCR #303 vere found to be in error. If I can be of further assistance in answering thes~e NCR's, please call ce.
- R. H. Tinsley
!, cc: D. Moore (-~-
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,\ Attach =ents: IOM from K. R. Dotterer April 20/1976 w/a IOM from K. R. Dotterer Iby,6,1976 NCR's #261, 263, 275, 277, 278, 297, 303, 304, 308, 340, 367,' 384, 390 and 391. j NOTE-This me=orandum was typelby Ann Arbor Procurenent Inspection Department from R. H. Tinsley's handwritten nemorandum.
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'. QUALITY ASSURANCE DISCR{PANCY REPORT
@ 105 .
- 4. issut DATE s , -
>/ 5-21-76 ,
1.' FRO 'ECT/ DEPT /CONTR ACTOR 2. POINT OF OnlGIN {}} FIELD 5. OAD PREPARED BY: Midland 1 & 2 O OFFICE- G. A. Waldrop 8/ G. WOl1K PLAri DATE 7. CHECKLIST ITEM B. WHERE FOUND -
- 9. OlS_ CUSSED Wi1H fi/A A. Ecos ti/A Auxiliary Building ; 'J. P, Connolly
- 10. CONTROLLING DOCUMENT.SECTION, PARAGRAPH, ETC.
Field Instruction FlW-1, Rev. O "Ecchtel Welder Guidelines"
- 11. OUOTATION ,
FIV-1 Page k. Item 8. "DO IKTP veld or burn unless all exposed
. m terial is adeauntely trotected. Particular atte' ntion chall be provided in the area
- belov vour veld." -
I. TTV-1 Pnge 4. Then O.
"g nrr,tect facility equipment from sparks or slog by covering '
1 I n .- i
-o-nving it hornrn cutting nr veldine." -
V. l 1 1
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- 12. DISCREPANCY DESCRIPTION (wg !
Contrary to the foregoing, velding operations for p'ipe hanger installation vere obse'rved in-process in the Auxiliary Building above Decay wn+_ p.-nern 1 Wnt Webnger 1r 60A vith no trotective cover used to trotect the enuipment f'en starks and slag. ' I I' ,
- 13. RECOMMEtJDED CORRECTIVE ACTION -
. See Attached Sheet
..- l
. y-14, 3CHEDULED COMPLETION DATE 15. RESPONS10lLITY FOR CORRECTIVE ACTION June '4 .1976 1 ? 3: PFOCE 2: Profect Superintendent. ..
1G. CORREOTIVE ACTION TAKEN i See Attached Sheet ,
,n 1
- 17. DATE (r210 COMPT {^ED k. SVGl.11TTED QY[jjij'O' l/ M*c4 if GLE AUTHORITY - N/
(;T2pt 5 .I% 3 Ylrtritn / }// e JXEH2-) l 10.COR VE 4CTI ,pMRI ( IED BY OAE (./
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,p e / Ii l~ p 20. DATE l AAd-46 9/lh(/74[/
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o - 2 ,- G. A. Waldrop Block //13 ,
- 1. M - Inspect.lE-60A to determine.if damage or cont, amination has occurred. Document this inspection and initiate' remedial action as required.
- 2. Project Suterintendent - Reinstruct Field Personnel and Welders in the requirements of the procedure.
'3 M.- Detemine why procedure was not enforced by QO. Take appropriate
. $ training action ~ to ensure QC Engine'ers are familiar with the required
' protective practices.
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OUALITY. AS. ANCE DISCREPANCY REPORT n" 106
- 4. ISSUE DATE g.- -
v.ay 21, 1976
- 1. PROJEC1/ DEPT./ CONTRACTOR 2. POlfJT OF ORIGifJ 5. GAD PREPARED BY:
Q FIELD
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Midland 1 & 2 Job 7220 0 OFFICE B. T. Stojkov G. WORK PLAN DATE 7. CHECKLIST ITEM D. WHERE FOUND O. DISCUSSED WITH
.- 5/15/76-5/28/76 n/A Auxiliary' Building J. Miller
- 10. CONTROLLING OOCUMENT, SECTION, PARAGRAPH, ETC.
FPG-16, Rev. O, Paragraphs 5 3 and 8.0
- 11. .O UOTATION
'l Pnvnnynnh 9.7 cnyn in vart- "The verformance of the raintenance g vnnnivn-entn (nn airected nn tha F-10 form) in the recronsibility of the WS."
P vngvnph A A myn in pn-t- "Tc n aariciency occurs. the tes shall obtain technical
,' 44* von +4nn n nr1 nnnrnprinte n n,-va r t i va ti .-a li,,its from the MME."
'. j -
. 12. DISCREPANCY DESCRIPTION
{' NOR h25 describes the nonconforming condition of the nitregen purge pressures en Decay Nj ,
,. Heat Removal Heat Exchangers lE-60A, lE-60B, 2E-60A and 2E-60B being out of specified
_ range on nine out of ten consecutive days fro: 5/10/76to5/20/76. A subsequent check on 5/21/76 shoved the purge pressures still out of the specified range (below 2 psig). k
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- 13. RECOMMENDED CORRECTIVE ACTION -
See Attached Sheet
."I
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- 14. SCHEDULED COMPLETION 15. RESPONSIBILITY FOR CORRECTIVE ACTION y DATE 6/11/76 -
Pmject Surerintehdent
. 1G. CORRECTIVE ACTION TAKEN
$ See attached letter 0-1100 dated June 3,1.976.
5 , N, - ' _^ ..
- 17. E COMPLETED 10. SUDMITTEpJ ' NSIBLE AUTHORITY 6- y( g ,s s
- 19. CORRECTIVE ACTION VERIFIED BYrOA ' 1 e 1
- 20. D A E LCM. 1i -% btS AAO-66, 9/17/74 Q J. -i .
- 4. ;.
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p- QAD$106 - A say'al, 1976 , B. T. Stojkov - ( Block $13 , ,. l ., ) 1. Determine,the cause of the' continued failure to comply with the Decay Heat Removal Heat Exhangers maintenance requirements as stated (on the F-10 form).
- 2. Develop a plan of action to prevent the recurrence of the failure.
to comply with maintenance requirements.for equipment not in the storage pro 5 ram. 4 e 4 -
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a4 e a 4 O e i . . 4 4 7" s & 4 9 e S
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,) Bechtel Power' Corporation interoffice Memorandum to G. L. Richardsori om. June 3, 1976 suor .c Job 7220 Midland Project r. J. F. flewgen Response to 0ADR ?!o.106 0-1100 of Construction i
ce**=
^'
Midland, Michigan The nonconfomance outlined in the subject QADR was an indirect result of the present strike. Failure to comply with maintenance requirements per the F-10 form was due to the unavailability of pipe fitters and laborers that normally replace nitrogen cylinders when they are empty. A temporary solution has been accomplished by placing a nitrogen cylinder outside the building and hooking up with a rubber hose. Except for one day, this has resulted in a confonning condition for the week ending 5/27/76. This arrangement will provide conformance until a permanent r~ rolution can be accomplished. C)T - ~
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' l JUN081976 DECHTE R CORP.
JB7 o nt s. )
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s memo '
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,... ., . - 3, QAD'ID' EN T. NO.
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107 s .- '
,-
- QUALITY ASSURANCE -
- DISCREPANCY REPORT -
- 4. issue DATE
.d 1. PROJECT / DEPT./CONTR ACTOR 2. POINT OF ORIGIN 6/1/76 -
- 5. OAD PREPARED BY:
7* Midland 1 & 2
. - @ FIELD O OFFICE . f. , ' . ,
- 6. WORK PLAN DATE 7. CHECKLisTITEM 8. WHERE FOUND G. Richardson
- 9. DISCUSSED WITH .
^h' '"? ' tt/^ '
tt/A OC/0h Records
. J. Connolly
' .,. .,; . - lo. CONTROLLING DOCUMENT, SECTION, PARAGR APH, ETC.
- .r.. , ,, - .
RT-XG-1, Rev. I and RT-XGu2, Rev.1 w- . .
- i. ,'i -.
11[ QUOTATION
.s c .: - .
% .. ' ' Para'3.9.3 "The Bechtel Level II individual shall'interp. ret and accept all rad' io -
or,27*.*. * . .
,',ik , . .
- graphs ^. '. .,".
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Y: ,
lt .+ 12. DISCREPANCY DESCRIPTION O The following qulaity-findings describe. instances when Level 'll Bechtel Ouality Con-i V.1 -
3 . .. trol Engineers have. accepted radiographs that did not meet the ' technique requirem
' .17: .
..y,';;<f .of the above referenced procedures.
These appear to be recurring problems' as in-
.,n.. '
- f3T;. di.Cated by the following' dates: '
H*K,g,t . - ' - I f,ff,'.' . CPCo llCR'QF-51
,- es:. Dated 6/23/76
. Bechtel QAF-088 dated 3/25/76
,. /.',1,b. .v '.. .Bechtel QAF-086 Dated 3/25/76.
CPCo itCR .QA-97-dated 5/24/76 M8 Bechtel QAF-087 Dated 3/25/76
'l -
g.g)h l: - 13. RECOMMENDED CORRECTIVE ACTION Develop a training module that will describe past problems and emphasize technique Ih),Y' requirements. Present this to-onsite Level II RT p'ersonnel. Also, retain. this 4 a .r; . - . i d,'. ' 4
.'... ' training module 'for' presentation to.all future Level II RT perso'nnel that are assign j,,@~. .) - s '
- 14. SCHEDULED COMPLETION .- _m .
" -**"~*"*
DATE 7/30/76 15. RE P UStBILITY FOR CORRECTIVE ACTION 1 . ,. .'l PQt - l
- *?.*,y 16. ' CORRECTIVE ACTION TAKEN ,
w: . ,
.}
l
. j
- f. .
' <h.: 'r-
,i
- 17. DATE COMPLETED
- 18. SUBMITIED BY RESPONSIBLE AUTHORITY
- 19. CORRECTIVE ACT10N VERIFIED BY OAE -
*rp..
20.DATE -
,.ik. . AAO-86 9/17/74
- 3. GAD IDENT. NO. .
'!.( .', . .
*
- M //J.,
v, q ' ;p,
. QUALITY ASSURANCE DISCREPANCY REPORT
- 4. ISSUE DATE ;
\
June 16, 1976
- 1. PROJECT / DEPT./ CONTRACTOR 2. POINT OF ORIGIN
.,.n. =
, @ FIELD 5. O PREPARED BY
- Midland 1 & 2
' O OFFICE G. A. tlaldrop
- 6. WORK Pl.AN DATE 7. CHECKLisTITEM 8. WHERE FOUND
.4. 9, DISCUSSED WITH i ;,. " '.j' N/A A. Boos N/A - Aux'. Bldg. D. Mathews
[ ;,{. 10. CONTROLLING OOCUMENT, SECTION, PARAGRAPH, ETC.
, ;p,,j '
, Specification 7220-M-204 Rev. O Paragraph 6.3.3d '
i . f. . St. QUOTATION
.I
.iv. *.. .. " digs, fixtures and lifting devices used in contact with surfaces of stainless
'f**,
d ,v . - steel shall be. stainless ~ steel, aluminum or approved non-metallic material. ' 1 ', = - ,
. l! '
' gl.(pr .
.u.
. ..lla ty . ~
- g .i i'
M'h' .- 12, DISCREPANCY DESCRIPTION i The gounding fixture observed in use on pipe spool 1GCB-25-5-6 consisted of a *
;,,.7 '
welding ground cable with the insulating enSboot pulled back and the brass counlino i .Wi. .'..p'; re. .
's: ti.:
held in surface contact with the stainless steel pipe using adhesive backed tane. WfM: 1
.c-
{ U. ;.C - ' t1.+uB*' ' .
.:f.'.). .
lU.k$N. e i};f[C-.J '-
- 13. RECOMMENDED CORRECTIVE ACTION
- -Qq 1.
.:t :: , Remove grounding fixture and inspect contact noint' on nice surfaca fnv avidanca i
s ott arc striking. Take ret.edial action if regi, ired.
*. 'l,$i. k:3 ,
%2.p;' :' components.
- Issue instructions to Field ~for nroner methof of croundinn t
, .i t: .y 3. Indoctrinate weldinn personnel in correct aroundino methods.
- 14. SCHEOULED COMPLETION
, 'e3)p.(n. ;-
DATE duly 15, 1976 15. RESPONSIBILITY FOR C.)RRECTIVE ACTION Project Suot. g:*,h. 16. CORRECTIVE ACTION TAKEN
.. t- ,
a
** ) g. .
j .p .;,t .- s i ,, A j.
. i9}:7i -
, 17. DATE COMPLETED
- 18. SUBMITTED BY RESPONSIBLE AUTHORITY
- 19. CORRECTIVE ACTION VERIFIED DY OAE *-
, k. . -
- 20. DATE ,
- i;j}i,{ , AAO-86 9/17/74 '
., - , . m c u . a v.
', 113 QUALITY ASSURANCE DISQREPANCY REPORT 4. issue DATE 6/24/76 i
- 1. PROJECT / DEPT./ CONTRACTOR 2. POINT OF ORIGIN
@ FIELD AD PREPARED BY:
Midland 1 & 2 O OFFICE [A.Waldrop
- 6. WORK PLAN DATE 7. CHECKLISTITEM 8. WHERE FOUND
- 9. DISCUSSED WITH i N/A tt/A Fabrication Shop R. Dougherty
.' 10. CONTROLLING DOCUMENT, SECTION, PARAGRAPH, ETC.
Specification 7220-M-204 (Q) Rev. 4 and ASME Section III,1971 1 1 114 OUOTATION i
,/ .
Specification 7220-M-204 (Q) Paragraph .4.1.3 states:
'1- .
" Steel indentation stamping shall be done with'a round nose or interrupted dot die".
ASME Section III, 1971, Daragraph NB-2151.1 states: .
., )I .
" Stamping, when used, shall be done with blunt-nosed-continuous or blunt-nosed-
, interruped-dot. die stamps".
y .
- 12. DISCREPANCY DESCRIPTION 1.
/atb 1.
, kl i The millerfalls No. 1500-05-and 1550-05 1/4 inch dies being used to identify ,
.th'e shop fabricated 26 inch OHCB. Piping ,(ASME III, Class 3) are not round-nose or -
. blunt-nose dies, but appear to be standard sharp nose dies. The vendor has verified through field procurement that the'se' dies are not low stress dies.
*(
.; 13. RECOMMENDED CORRECTIVE ACTION See attached sheet
" 14. GCHEDULED COMPLETION
- 15. RESPONSIBILITY FOR CORRECTIVE ACTION
.- DATE 7/23/76 1. Proj. Suot. 2&4. Quality Control.
I 3. Proi. Suot & Ouality
- 16. CORRECTIVE ACTION TAKEN '
Control m
/
- 17. DATE COMPLE'TED
- 18. SUBMITTED BY RESPONSIBLE AUTHORITY h 19. CORRECTIVE ACTION VERIFIED BY OAE
- 20.DATE t
9/17/74 AAD-86
. i.
e
- - -m e , _m .- , ---m_ . e ,-, .,,-,7 --r.---,---
[ Attachment A Route ib This Cony For . File 1 n _ t _ ri FUSouthworth SHHowell , Issue Date
/\ CQHills GSKecley , Project
..,a giain,sa'1 o 1on
- r. ?
HUSlager TCCooke
- JM11andin Cor.SumW POWtf File Title wio re ~, n ~ w 1
, WFHolub C"*" ""
GLRichardson Nonconfor=ance ' rit. Report No or_go -
' mis Nonconfomance Report is Issued '1b: Prepared By [/[be- Date 3 75 Approved By Q $ $ h Date W Y W Mr. J. F. Newgen Project Superintendent Written Re k Requestq [Iy Date 3-17-76 Corrective Act. ion Requested By Date 3-31
- who is responsible for corrective action.
Nonconformance Description rmd Supporting Details: WFMC-1, Rev.1, " Welding Filler
- Material Control Procedure . Specification" controls weld rod on liner plate (per Section 7.4 of Specification C-111) and ASME Section III piping per the Bechtel Quality' Assurance Manuar (BQAM).
Section 6.3 of WFMC-1 states that, "The,LFWE is responsible for designating the, correct filler materials to be used for each* weld or group of welds through the use of WR-5 and WR.6 Forms. Bechter Standard Procedure WD-1 covers the use of both forms in detail.'.' Bechtel Welding Standard WD-1, Rev. 3, " Quality Centrol and Documentation Procedure for Welding and Nondestructive Examination for ASME Code, (Contd on Attachme
.- AEC' Reportable Yes O no O see Proceaure 9 (For Nuclear rro3ects on2y)
Stop Work Necessary Tys No hold tags applied.yl O nosee x Procedure 16 - stor work No Recce= rended Corrective Action: '
- 1) Provide assurance that Revision 3 of Form WR-6 addresses the requirements of Revisions 0 and 8.
i
- 2) Use the revisions of the form that are required by the procedures or, if Revision 3 of the procedure is acceptable for use, amend the procedures contained in the BQAM to allow'use of the form.
1 Corrective Action Taken: See Attachment. 1
. Verification of' Corrective Action Required Yes @ No O Method of Verification:
Sse Attachment, Nonconformance Closure Confirmed By *
,,1 Date G -2 ;-7G ,
I To be co=pleted at time of losure by Consumers Fower QA Services. Page 1 of 2
a
*j* File 16.3.4 Issue Date March 3,1976 6 Project Midland 1 & 2 File Title NCR's on Bechtel l
Construction Attachment to Report No QP-82 ' i Nonconformance Description and Supporting Details: (Contd) Section III, Division 1 Applications, " covers the use of the WR-6 " Filler Material Withdrawal Authorization", under Section 9.0. Section 9.2 of WD-1 states in part that, "Two versions of Form WR-6 are approved for use. These are specifically: WR-6, Revision 0 (for' manual data input); and WR-6, Revision 8 (for manual or com-puter data input)." Revision 0 is dated May,1973 and Revision 8 is not dated. 3
-G-Contrary plate and to the above, ASME SectionWR-6, Revision #20 dated April 1,1971 is in use for liner III welding.
1 ' Corrective etion Taken:
- 1) Ecchtel has compared revision 3 of the WR-6 to Rev, O of the WR-6 and concluded that the two revisions of the form are equivalent,
~
- 2) Bechtel has determined that a co=parison of revision 3 and revision 8 is not appropriate as revision 8 is used for computer data input and is not in use at ex . Midland, i -
G
- 3) Bechtel has ordered and received the proper revision (revision 0) of form WR-6.
As Bechtel had detersined that revisions 0 and 3 are equivalent, revision 3 _ was used in the interim until the proper revision was received. . 1 Method of Verification:-
- 1) Revisions 0 and 3 of form WR-6 were compared and found to be equivalent.
~
- 2) CPCo QA concurred that a comparison of revisions 3 and 8 is not appropriate.
- 3) Verified that the proper revision (revision 0) of WR-6 has been received and distributed to the point of use.
l 1 I
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1 Page 2 of 2
_ . _ ~ _ _ __ __ ._ _ _ _ _ _ _ _ _ _ _ __
.. ~
, h h- Attach:nent A 1
Route To 7his copy For [ g File 16.3.4 FMSouthworth SHHowell N Issue Date ga,.ch ?L 1976 HWSlager, CSKeeley Project uf ati, a 1 & 7 CQHills TCCooke
- CLRichardson M ENE File Title NCR's on Bechtel 4-JMilandin Nonconformance ' "*E"""I "
glub Report No 0F-88 - ! This Nonconfomance Report is Issued To: Prepared By 7886) Mate 3/AJ/74 s' J. F. Newgen Approved - DatecN-3/W. s Bechtel Project Superintendent Written R Requeste By Date >f/M/74/! l
. Corrective Action Requested By Date id/k I
, who is responsible for corrective action. Nonconfomance Description and Supporting Details: On March 10g 1976, tendon sheathing was found open back of the condenser storage' area
^
- and near the paint and sandblast building. The Material Storage Supervisor was i notified at that time of the problem. On 3/17/76 during the NRC visit the problem was again identified. At that time the MSE was contacted and he said he would have the sheathing covered by 3/18/76. A portion of the open ends were covered, but some of them are still open'.
4 l . AEC Reportable
.Yes O' wo a see Procedure 9 (For nuclear Prosect= mir)
)" Stop Work Necessary Yes No @ See Procedure 16 - Stop Work No
.No hold tags applied.
j Recommended Corrective Action: 1
- 1. Inspect, clean if necessary and document all of the sheathing that is now open. .
l
- 2. Recap or cover all of the sheathing that is now open.
- 3. Instruct personnel,with storage responsibilities in proper techniques for storage maintenance to preclude repetition of this or similar problems.
1 Corrective Action Taken: - SCN C-2-6001 was issued April 19, 1976 eliminating the requirement to keep semirigid sheathing capped or covered and adding the requirement to thoroughly clean the interior of the sheathing just prior to installation. The storage requirement forn F-1-199 1 was changed to reflect the change in the specification. Verification of Corrective Action Required Yes @ No. O Method of Verification: The revised form F-1-199 and SCN C-2-6001 were reviewed. Mac.er Inspection Plan l C-2-1 Rev. FC-2 uhich picks up the inspection of the cleaning of the semirigid {-
. sheathing was reviewed.
- _ . J. %
i d Nonconfor:sance Closure Confimed By Date [d) 6 /'7 / 76;
, To belcompleted at 't e of closure by Consu:sers Power QA Services.
Page 1-of 1
.,l s ! ' ' j'
')
y .
.) Attachm:nt A Route To 'Ihis Copy For x File 16.3.4 FMSouthworth SHHoweli ; Issue Date April 6, 19/6 v HWSlager GSKeeley ,
Project Midland 1 & 2 CQHills TCCooke GLRichardson CCn311 METS F0WEI File Title NCR's on Bechtel JMilandin "" """"" ' 1 Nonconfomance
,f" Report No 07-89 .
'Ihis Nonconfomance Report is Issued To: Prepared By #84823:td f._ Date 4'/4/74 J. F. Newgen EE *
' j Bechtel Project Superintendent Written Et:p Reques):6d By Date 4/20/7f
' ~
Corrective Action Requested By Date 5/04/7t who is responsible for corrective action. Nonconfomance Description and Supporting Details: At the present time a tag with the following information is attached to the upper internals , shipping container. '"D0 NOT REMOVE THIS TAG, Refer to FPG-3, F-1-207, F-2-1872 Dated 1/8/76 and letter from Babcock and Wilcox to Bechtel dated 3/19/76..." There is not a provision in FPG-3 for tagging material until a problem is corrected. The only existing procedure for tagging an item to identify a problem that needs correcting is FIM G-3 for nonconfoming items. AEC Reportable ,Yes O No O See Procedure 9 (For Nuclear Prosects only) Stop Work Necessary Yes No See Procedure 16 - Stop Work No _ One Hold Tag applied. . Recommended Corrective Action: 1. Issue a nonconfomance report to document the problem that exists in the uppe.r
- internals shipping container.
- 2. " Hold a training session to inform the appropriate personnel how to handle situa-tions that do not conform to specified requirements.
- 1 Corrective Action.Taken:
See Attachment. berification of~ Correctivs action Required Yes @ No O hhthod of Verification: The form E-1-207 Rev. 3 was reviewed and the removal of the tag was visually confimed. The notes and charts from the training sessicn were reviewed. Wp 1 Nonconformance Closure Confimed By 7(([< Dete G/2p /-) g db 1 To be cor:pleted at time of closure by Consumers Power QA Services. Page 1 of 2
t
~
{'-)T Filo M. Issue Wie 16.3.4 April 6, 1976 Proj ect Midland 1 & 2 File Title NCR's on Bechtel Construction
^ ,
Attach =ent to QF-89 1 Corrective Action Taken:
- 1. The F-1-207 form has been changed to require restoration of the internals cannister to its original condition (replace belts in cannister) by Septem-ber 1, 1976.
ping container,The improper tag has been removed from the upper internals' ship-2. Field Procedure FPG-3 has been revised (Rev, 5) to clarffy the. procedure to be used when a storage deficiency occurs. Training sessions were held on April 26 and 27, 1976 to explain the revisions to FPC-3, 6,16 and 17 which covers the entire range of material storage both Q and non-Q. This training included what to do if a problem occurs. (1-. i
'x.J I
l l l
/
S 4 i
'G' t Pase 2 of 2
Attach =ent A l RoutJ To This Copy For [- Pilo 16.3.6 FMSouthworth SIIHove L L Iscue Date April 30. 1976 l ( []' CQ!Iills GSKeeley (>'
.- Prohcb Mic11and 1 & 2 V ilVSlager TCCooke PAMartinez C33Ml!f3 FDMr File 11tle NCR's nn Bachtal JMilandin "" "
WFHolub Nonconformanco '
.ardson Report No 0F-95 .
This Nonconformance Report is Issued Tb: Prepared By Date J. P. Connolly Approved By MM 3 Date 4/s/76 Bechtel PFQCE Written Reph Reques By Date 5 / 4 /76 Corrective Action Requested By Date 4/i/M who is responsible for corrective action. _ Nonconformance Description and Supporting Details: A copy of Field Inspection' Plan C-231-2-827 obtained on or about 3/27/76 has only a signature and date of 3/2/76 at the bottom of Block 12 for Activity 2.60. However, a copy 'of the same plan obtained 4/29/76 has a . lengthy exception added with no date, signature, nor initials. Obviously, an inspection record has been changed. This is unacceptable to Consumers Power Company without a controlling mechanism. 2 AEC Reportable Yes no @ See Procedure 9 (For Nuclear Projects Only) . Stop Work Mecessary Yes No X See Procedure 16 - Stop Work No
~
Reco== ended Corrective Action: /
- 1. Develop a mechanism for changing and controlling the changes to completed inspection plans.
or
- 2. Decide that such changes will not be nade.
- 3. Train all QC personnel in the alternative chosen. ,
l Corrective Action Taken:
- 1. PSP G-7.1 was revised to include a mechanism for changing quality records and controlling those changes.
- 2. Training on the revised PSP was given on 6/8/76.
kerificationofCorrectiveActionRequired Yes No 1 Method of Verification:
- 1. Revision 1 to PSP G-7.1 was reviewed for content.
- 2. Reviewed QCFM 2068 which was written to document that training.
I NonconformanchClosureConfirmedByh g ) ,Dite 64thA / v .- 1 To be co=pleted at time of closure by Consumers Power QA Services. Page 1 of 1
*/ . . Attach:nent A
/
Route 2 'Ihis Cory For - File 16.3.6
) FMSouthworth
~
[ SHHowell Issue Date May "4 1976 (
=f ,
U' CQHills GSKeeley Project m a l .,,,a 1 r, ? TCCooke
) HWSlager r z CCCUmCis PM2f File Title NCR's on Bochtel WFHolub Nonconfomance " ' " " '"
GLRichardson Report No 0F-96 ZCTucker
'Ihis Nonconfomance Report is Issued To: Prepared By C# L/~~~f'/7; Date d /'6 J. P. Connolly ^EE# ** I '""" "~
Bechtel PFQCE Written RepY[ Requestedk Date 5/07/ Corrective Action Requested By Date 5/17/ who is restonsible for corrective cetion. Nonconfomance Description and Supporting Details: Field Inspection Plans C-231-2-827 and C-231-2-858 hav'e notes in Block 12 of Activity Ta'sk 2.60 which, in essence, are exceptions to'the QCE's acceptance. However, Block 5.10 is signed off indicating that there are no exceptions open. Also, the exceptions on these plans indicate a total of twenty bars left out (fourtee in the first and six in the latter) when actually fifty-two bars were left out (twent six in each case). The second of these was af ter the additional corrective action va started 'in response to FSW-7. [y AEC Reportable Yes No @ See Procedure 9 (For Nuclear Projects Only) J Stop Work Necessary Yes O no O See Procedure 16 - Stop Work No Consumers Po9er Company will continue' inspections of all rebar placement. Reco=:nended Corrective Action:
- 1. Reinstruct QCE's in completion of Field Inspection Plans.
- 2. Correct the referenced plans.
- 3. Since the additional corrective action af ter FSW-7 still did not result in all missing bars being accounted for, develop additional corrective action in this area.
1 Corrective Action Taken: ' i See Attachment. l 1 Verification of Corrective Action Required Yes No 0 - 1 Hethod of Verification: 1 - See Attachment, i . . .. - 1
)
Nonconformance Closure Confimed By M , Date t - !s- W . ' 1 2 be co=pleted at ti2ne of closure by Consu:ners Power QA Servicca. Page 1 of 2
r Fil's 16.3.6 7 Iccum Data May 3, 1976
/ Project Midland 1 & 2 File Title NCR's on Bechtel Quality Control I
Attachment to Report No QF-96 - 1 Corrective Action Taken: 1. A response letter from J. P. Connolly stated that the Lead Quality Control Engineers were instructed in the method of changing completed inspection plans and later were instructed on Section 3.5 of PSP G-7.1 which was issued for
,' portion of the corrective action of QF-95.
2. Bechtel NCR-427 was issued and an Engineering disposition stated that, "The Field installation satisfies the design requirements and was acceptable". In addition, a DCN No 9 to Drawing C-140 was recently issued allowing for rebar
. hooks to be turned in any direction to facilitate construction and all Field Inspection Plans were reviewed, evaluated and review results documented by a letter from L. R. Albert to the QC file which indicated that the Leed QCE
-reviewed and evaluated the entries made in Block No 9 not pertaining to NCR's which was related to this NCR.
3. There.vas no additional corrective action after Field Stop Work-7 reluired since Bechtel's letter of response stated in part that, "The problem then was not that Bechtel QC was unaware of requirements for these bars but rather 9' that the omitted bars were improperly documented. The reference to the bars-in question should have been changed'to the scope of the inspection plan rather than an exception to activity 2.60. The decision not to include the bars in the subject placements was a change to the secpe of the placement rather than ! an exception or nonconformance to the placement". 1 Method of Verification: ' 1. The response letter from Bechtel QC was reviewed and accepted. 2. Bechtel NCR-427 and the Engineering disposition was reviewed and found acceptable. Also, DCN 9 to Drawing C-140 was reviewed for content. 3. The response letter from Bechtel QC was reviewed for content.
/ .
Page 2 of 2
Attach =ent A
~~
Reute To This Cony For - File 16.3.4 [ T FMSouthworth SHHowell ; .- Issue Date May 4 1976 C CQHills GSKeeley a / Project Mialnna 1 r. 7 HWSlager TCCooke JMilandin E U3 ECWU File Title NCR's nn Bechtal WFHolub Nonconformance g ehardson Report Ito 0F-99 This Nonconformance Report is Issued To: Prepared By 8 [ [ M Date S - f-7S J. F. Newgen APP # V*d II *" Bechtel Project Superintendent WrittenReplyRequeste[ByDate 5-18-7 Corrective Action Requested By Date 6-01-7 who is responsible for corrective action. Nonconfor=ance Description and Supporting Details: Bagwell procedure 3232 BCPDlB " Application Procedure Phenoline 305 Finish" requires in section,III D that for airless application, a Graco 30:1 Bulldog pu=p and Graco Golden Gun with a .015 rip be used. Contrary to the above, Bagwell has used a Speed Flo pump and H gun for the application of the intermediate co'at of Phenoline 305.
~'s ~~ AEC Reportable ,Ye= 0 no B See r=ocedure 9 (For nuclear Pro 3ect= on17)
(O Stop Work Necessary Yes N 3 See Procedure 16 Stop Work No No hold tags applied. Recc= mended Corrective Action: ,
- 1) Assure that the'use of'the different equipment has not affected the quality of .
the coating.
- 2) Comply with the procedure or revise the procedure to allow the use of alternate equipment. ,
1
~ Corrective Action Taken:
See Attachment. Verification of Corrective Action Required Yes No thod of Verification: The manufacturer's (Carboline) latest written recomendation for Phenoline 305 application was reviewed and it was verified that the equipment used met the manufacturer's recomendation. Wr I ( ) Wonconformance Closure Confirmed By -y Date 4 is-7& / 1 To be co=pleted at tkne of closure by Consu=ers Power QA Services. Page 1 of 2
~-- . . - - - - -
~
Fils 16.3.4
, Isaus Data May 4, 1976 Project Midland 1 & 2 File Title NCR's on Bechtel g Construction Attachment to Report No QF-99 ,
1 Corrective Action Taken: Specification C-110 "Recoating Work of the Containment Building Lider Plat,e" governs ' over the Bagwell QA Manual per a statement in the QA Manual. The specification requires that the " Application shall be in accordance with the manufar:turer's latest written recommendations governing..., airless or air spray equipment;..." The equipment used was in accord with the manufacturer's recommendation and thus the liner plate was coated in accordance with the specification and meets.the required qualiry. As it is stat'dethat the specification governs, a revision of the procedure is not considered mandatory. 1
- l
. t
. I 1
l i l 1
\
/ :::
'f\
Q) Page 2 of 2 l
/ ,
Attach::2 eat A Route To T11s Cony For , File 16.3.6 SilHowell IQ~ ' Issue Date _yny 4. lo76 9~FMSouthworth CQHills HWSlager CSKeeley TCCooke JMilandin s. CCrJUmtf3 Fay;ct Project Midland 1 & 2 File Title NCR's on Bechtel L rdson Nonconformance ZGTucker Report I!o QF-100 This Nonconfor=ance Report is Issued To: Prepared Byf[M dd/date #9-74 J. P. Connolly - Appr ved db Date MM Bechtel PFQCE Written Peply Requested'h Date S/r/t. Corrective Action Req 5 tested By Date t///v6 who is recnon::ibic for corrective action. Nonconfor=ance Description and Supporting Details:' See Attach 5ent A. .
,s ..
( ) AEC Reportable Yes C No @ See Procedure 9 (For Nuclear Projects Only) Stop Work Necessaiy Yes No See Procedure 16 - Stop Work No Recc::::nended Corrective Action: ,
, See Attachment A.
1 Corrective Action Taken: See' Attachment A. - berificationofCorrectiveActionRequired Yes No hthodofVerification: See Attachment A.
/ * :;- ,a
_, k'onconfon::ance Closure Confirmed Byj/ / a
' Date G- /9.-76 1
To be co=pleted at time of closure by Consu=ers Power QA Services. Pesc 1 of 3
/
[ 16.3.6 Fila [, / Issue Date May 4, 1976 Project Midland 1 & 2 File Titic NCR's on Bechtel Quality Control
- (h Attachment A to Report No QF-100 '
Nonconfomance Description and Supporting Details: Criterion XV of 10CFR50(B) states: " Measures shall be established to control materials, parts, or components which do not confom to requirements in order to prevent their inadvertent use or installation. These measures shall include, as, appropriate, procedures for identification documentation, segregation, disposi-tion, and notification to affected organi=ations. Nonconfoming items shall be reviewed and accepted, rejected, repaired, or reworked in accordance with docu-mented procedures". Contrary to these requirements, a nonconfoming condition was noted in Block 12 of Activity / Task 2.60 on Field Inspection Plan C-231-2-858 with no nonconformance report written. Furthermore, this condition was not " reviewed and accepted in accordance with documented procedures". Reco= mended Corrective Action: '
- 1. Write a nonconformance report to cover the nonconforming condition in the c ,. referenced inspection plan.
k/ - 2. U Receive disposition from Project Engineering including engineering rationale for use as is if that is the disposition received.
- 3. Review all completed Field Inspection Plans for exceptions which have not resulted in NCR's and, if any are found, proceed as in items #1 and #2 above. .
'4.
Instruct all QCE's in the requirements of Criterion XV and the necessity of-following it. 3
' Corrective Action Taken:
- 1. Bechtel NCR 427 was issued stating that the design drawings showed certain No 11 and No 8 reinforcing bars standard hooks oriented down into the wall '
at elevation 629' and that the Field construction elected to install these bars .vith standard hooks extending up into the slab instead.
- 2. Project Engineering disposition was received and indicated' that the Field decision was acceptable and, therefore, the installation was not a nonconform-ing condition.
- 3. All Field Inspection Plans were reviewed and evaluated for entries made in Block No 9 not, pertaining to NCR's and the review results were documented by the Lead Disciplide Engineers in a 1,etter from L. R. Albert to the QC file.
4. Quality Control Engineers and QC pernonnel reviewed all field inspection plans b as a result of this NCR QF-100 as well as other NCR's and deficiencies. A training session was conducted by Bechtel QC on the overall results of the field inspection plan revicw. This training session was documented in the l letter from L. R. Alber t on June 10, 1976 to the QC files. !
j // , Filo 16.3.6
/ , Iecus D:te May 4, 1976 Project Midland 1 & 2
/ File Title NCR's on Bechtel Quality Control $N' Attach =ent A to Repor*. No QF-100 (Contd) , 1 ' Method of Verification:
- l. Bechtel NCR 427 was reviewed for content and found acceptable for closure of NCR's QF-96 and 100.
- 2. The engineering disposition for NCR 427 was reviewed and found ac'ceptable for closure of QF-96 and 100.
3.
' The cover letter from L. R. Albert to the QC file written on June 10, 1976 was reviewed 'for the specific items pertaining to QF-100 that were reviewed by
. Bechtel QC.
- 4. Reviewed letter from L. R. Albert on June 10, 1976 which indicated that a training session was presented.
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( Attach =ent A Route ib 'D1is Copy For Filo 16.3.6 FMSoutnworth Shhowe11 7g ' Issue Date May 17. 1976 [] CQHills GSKeeley g/,
. Project Midinnd 1 62 'u./
HWSlager TCCooke JMilandin C."JWr3 Pmf File Title NCR's on Eechtel UFHolub " " GLRichardson Nonconfor=ance vf1n Report Uo _OF-102 This Nonconformance Report is Issued To: Prepared By ((MM Date S-/7-74 Mr. J. P. Connolly Approved MdMb Date M/M;M Bechtel Project Field Quality Control Writtec# ly Requ By Date 6-1-76 Engineer Corrective Action equested By Date 6-1-76 who is responsible for corrective action. Uonconfor=ance Description and Supporting Details: Bechtel Field Inspection Plan (FIP)
- C-110-b-64, "Recoating Work of the Reactor Building Liner Plate," contains an inspecti point under. Act/ Task No. 3.00 which requires that the liner plate be inspected far dee pits and gouges prior to coating.
The inspection on liner plate assembly C-111-64 failed to identify a deep gouge. The gouge was subsequently identified by Bechtel during the hold point for liner plate requalification and documented on Bechtel NCR 409. .NCR 409 states that the gouge was prime coated indicating that the gouge did not occur during handling subsequent to the prime coating. The gouge has been repaired in accordance with the disposition on . NCR 409 and.the coating repair has been addressed through corrective action on Bechtel
- Quality AEC Assurance Discrepancv report 099 and there is to further hardware repair requi.
Reportable .Yes No @ See Procedure 9 (For Nuclear Projects Only) ' b'
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Stop Work Necessary Yes No See Procedure 16 - Stop Work No No hold tags applied. Rec a ded Corrective Action: '
- 1) Instruct personnel in proper requirements for surface inspection of the reactor' building liner plate.
.e 1 ,
Corrective Action Taken:- , Cognizant personnel received instruction on liner. plate surface h.g Ection. . . Verification of Corrective Action Required Yes X No O Method of Verification: Reviewed documentation of the instruction that was given (letter QCFM-1065). The instruction was given prior to the issuance of this NCR in response to NCR QF-91. All liner plate will be reinspected for surface defects under the C-lll-4 inspection plan. (q l Nonconfor=ance Closure Confirmed By _ Datd 6-fo.76 /
- - 7, l
ib be co=pleted at time of closure by Consu=ers Power QA Services. Page 1 of 1
(r I (. } Att chm:nt A Route To his Cony For
' s File 16.3.6 FMSouthworth SHHowell-Issue Date May 25. 1976
( 'CQHills GSKeeley / Project Midinnd 1 & 2 HUSlager TCCooke
. C0nSumtf5 PDWer JMilandin File Title NCR's on Bechtel
. WFHolub '
" Y ""
Nonconfomance hRJ n . Report No 0F-104 Sis Nonconfomance Report is Issued To: Prepared ByMkMMate 5 ,79"-> J. P. Connolly. App mved By G # M s Date Md i Bechtel Project Field Quality Control ,,. Written Esply Requested'By Date _ Engineer ~ 6-15-7,
~ Corrective Action Requested By Date 6-30-7 vho is responsible for corrective action.
Wonconfo:w.nce Description and Supporting Details: Project Special Provisions notice SF/ PSP #16, Rev. 0, section 3.1 states in part, "The Lead Field Quality Control Engineers (LFQCE) shall submit written requests to the Fielt-Inspectilon' Planning Coordinator for the preparation of the required Field Inspection Plans". ~ Contrary to the above, only one of four Field Inspection Plan Request forms asked for was presented. LFQCE. The one presented did not show documented evidence of submittal by i g . AEC Reportable Yes No @ See Procedure 9 (For Nuclear Project's Only) Stop Work Necessary Yes No See Procedure 16 - Stop Work No Recommended Corrective Action: ~
- 1. Revise procedure to conform to field practice. -
2. Provide a system for control of written request forms or specifically state these forms are not to be retained. If the written requests are not retained, the FQCE who submitted the request should have the persods name and date of request appear in Block No. 5 of QC-G6-1A form.' 13 Train QC personnel on revised procedure. Corrective Action Taken: + See Attachment, !- herificationofCorrectiveActionRequired Yes No Method of Verification: j + See Attachment-
-1 I
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/ Nonconformance Closure Confirmed By /' ,
~~
Date g-pp-7 1 lb be completed at . tine of closure by Consumers Power QA Services. Page-1 of 2 F 7 -
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() File g.. 16.3.6 Issue m e May 25, 1976 l Project Midland 1 & 2 File Title NCR's on Bechtel Quality Control l Attachment to QF-104 l W \ 1 Corrective Action Taken:
- 1. & 2. The Project Special Provisions Notices (PSP) No.16 was canceled which supplemented the FIM G-6. Now the Quality Control Engineer with responsi-bility for preparing the Field Inspection Plan _ is required to make an entry in block #5 of the QC G-6 1A form and sign and date it.
I Method of Verification:
- 1. Review the Project Special Provision Notices table of contents which indicated that the PSP No. 16 supplemental requirement was dele'ted. '
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Page 2 of 2
. Attachment A Route To This Cony For File 16.3.6 FMSouthworth SHHowell
- Issue Date May 25. 1976
(}j ; Project CQHills GSKeeley \.y . Midland 1 & 9 (7 HWSlager TCCooke C#E'T POWER File Title NCR's on Bechtel JMilandin WFHolub " Nonconformance hRon n Report No 0y-105 This Nonconformance Report is Issued To: Prepared Byf[/[M Date & J;79 -' J. P. Connolly Approved By [ , d Date Mr->NA Bechtel Project Field Quality Control Written Reply Request d'fBy Date 6-22-7 Engineer - Corrective Action Ref luested By Date 6-22-7 who is resnonsible for corrective action. Nonconfomance Description and Supporting Details: . - FIM G-6, Block No. 6 states, "The Lead Discipline Quality Control Engineer shall revie the plan for content, adherence to this procedure and completeness and shall signify approval by entering his signature and the date before the plan.is utilized for inspec tion by the Quality Control Engine ~er". Contrary to the above, two ' inspection plans C-231-4-632, Rev. O and C-231-3-631, Rev. were found with documentation missing in Block No. 6. (No approval signature and date
~
AEC Reportable Yes O No 8 see Procedure 9 (For Nuclear Projects on17)
) Stop Work Necessary Yes No y See Procedure 16 - Stop Work No Reco=:lended Corrective Action: -
- 1. Review all inspection plans from September of 1975*to present for entry informatio in required blocks.
- 2. Document this review and' evaluate. -
- 3. Based on results, state in written reply the corrective action taken to preclude !
repetition. 1 Corrective Action Taken: See Attachment. 1 Verification of Corrective Action Required Yes v No I l Method of Verification: See dttachment.. k*onconformanceClosureConfirmedBy[ s,- . Date G,- y /-. ? c, - l l ib be co=pleted' at time of closure by Consumers Power QA Services. Pcge 1 of 2
- Time of increase in construction activities.
' Filo 16.3.6 Iz:us Date May 25, 1976 Project Midland 1 & 2 File Title NCR's on Bechtel Quality Control j 6
t- - I Attachment To , Report No QF-105 , Corrective Action Taken:
- 1. Bechtel QC reviewed and evaluated all Field Inspection Plans for signatures and dates relating to the implementation a'nd close out of Field Inspection Plans.
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- 2.
- The review of the results were documented by cover letter on June 10, 1976 (attached to NCR in file) which outlines the items reviewed and documented
' by Lead QCE's. The cover letter and review package are filed in the QC vault at Midland. (Audit file No 206.)
3.2 A written reply letter fr,m Bechtel (FQCL-051) describing the corrective action taken to preclude repetition was received. Training class was held on June'8, 1976 on the new change to hechtel Procedure G-7.1, Section 5.3 that requires the file ' clerk to review newly received records for completeness. In addition, the PFQCE has instructed the Assitant PFQCE to review all newly completed , l Field Inspection Plans and IR's for completeness until further notice.' 1 Method of Verification:
- t. 1.
2. Reviewed Bechtel QC FIP review cover letter for the review package to assure for legibility and completeness. Reviewed Bechtel FIP review cover letter and response letter (FQCL-081) for content and applicability.
- 3. Reviewed -letter (FQCL-081) and FIP review letter outlining review requirements of the package and for signature of the Lead Discipline QCE's concurrence.
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. Attachm;nt A Route To ' Ibis Cony For File 16.3.4 FMSouthworth SHHowell Issue Date June 1. 1976 g HWSlager GSKeeley' Project Midland 1 & 2 CQHills TCCooke JMilandin Consumas POW 8f File Title NCR's on Bechtel WFHolub "" " "
Nonconformance chardson Report No oy_107 This Nonconformance Report is Issued Tb: Prepared By 8 'r_dd;.Date k/.-74 Mr. J. F. Newgen Appmed ByMMJate MNd Bechtel Project Superintendent WrittenSephequested Date 6-15-76 Corrective Action Re ested By Date 6-29-76 who-is responsible for corrective action. Nonconfomance Description and Supporting Details: -
, WFMC-1, Rev. 1, " Welding Filler Material. Control Procedure Specification" requires under section 6.4 7) that, "Where physically possible, low hydrogen type electrodes
- shall be used directly from the rod warmer".
l Contrary to the above, an ironworker welder in the Auxiliary Building was observed i to be drawing low hydrogen weld rod (E7018) from a stub bucket where it was physically possible for him to be using directly from the rod warmer. Discrepancy was observed on May 26, 1976. i NCR's QF-78, QF-81, and QF-86, issued relative to weld rod control, will be held open until this NCR is cl ed. ^
~
AEC Reportable -Yes No @ See Procedure 9 (For Nuclear Projects Only) Stop Work Necessary Yes No See Procedure 16 - Stop Work No I No hold tage applied. . Recommended Corrective Action:-
- 1) Revise General Specification G-27 to incorporate WFMC-1, Rev. 2 and issue for use.. Rev. 1 will currently' remain in effect'for ASME Section III work.
- 2) Instruct cognizant personnel of new requirements and document the instruction. '
1 Corrective Action Taken:
- l l
1 1 Verification of Corrective Action Required Yes O no l Method of Verification: 1 ' Nonconformance Closure Confirmed By j Date [ I Tb be completed at time of closure by Consumers Power QA Sers-ices. Page 1 of 1
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s ~, Attachent A Route To This Copy For File 16.3.4 ('-sh EM.soutnuortn Panowell Issue Date June 21, 1976
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INSlager GSKeeley Project Midland 1 & 2 CQHills TCCooke JMilandin CCDSURIBf3 POW 8f File Title NCR's on Bechtel WFHolub : Non.codomea ' construction GLRichardson File Report No OF-108 This Nonconformance Report is Issued To: Prepared By 8[bT~/ Date 8 -2 /-76 Mr. J. F. Newgen Approved By Yds (If Date /[//[7/- Bechtel Project Superintendent WrittenReplyRequestehyDate 7-06-7( . Corrective Action Requested By Date 7-19-7f I who is restonsible for corrective action. Nonconformance Description and Supporting Details: See Attachment. j 1 [ AEC Reportable .Yes - No @ See Procedure 9 (For Nuclear Projects Only) G]' ' Stop Work Necessary Yes l No @ See Procedure 16 - Stop Work No No hold tags applied. Rec e ended Corrective Action: See Attachment. - Corrective Action Taken: kerificationofCorrectiveActionRequired Yes No heathodofVerification:
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( ) fonconfor:::ance Closure Confirmed By Date 1 To be co=pleted at time of closure by Consumers Power QA Services. Page 1 of 2
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,p File 16.3.4 Issue Date June 21, 1976 (3
,, Project Midland 1 & 2 File Titl'e NCR's on Bechtel Construction i
Attachment to Report No QF-108 Nonconformance Description and Supporting Details: 10CFR50(B), Criterion XIII, " Handling, Storage and Shipping," states that " Measures shall be established to control the handling, storage, shipping, cleaning, and preservation of material in accordance with work and inspection instructions to t damage or deterioration". Criterion V, " Instructions, Procedures and Draw-prevp' ings requires that activities affecting quality be prescribed by d ocumented instructions, - procedures, or drawings. Contrary to those requirements, maintenance of Reactor Building liner plate was not covered by procedure between'the time it was released from storage and the time it was erected. There is no mechanism to assure that items requiring post storage maintenance are covered under the maintenance procedure (FPG-16). The folloiting was observed on the liner plate:
- 1) Unit 1, second lift liner plates C-111-55, 58, 59, 60, 61, 63, 65, 66, 69, 70, 71, and 72 had open leak chase nipples.
3
- 2) Dome liner plate sections D-9-18 and D-7-17 were in contact with the ground.
Recommended Corrective Action:
- 1) The leak chase nipples have been plugged and dome section D-7-17 has been moved onto the jig. Further hardware correction requires that dome section D-9-18 be lifted from contact with the ground. Required material evaluation will be done under liner plate requalification. D-9-18 is located east of the dome jig buildings.
- 2) Issue an F-10 form on liner plate in accordance with procedure FPG-16,
- 3) Institute a method to assure that items that require FPG-16 maintenance coverage do obtain the coverage.
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