ML19329E992
| ML19329E992 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 09/30/1976 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML19329E985 | List: |
| References | |
| NUDOCS 8006190769 | |
| Download: ML19329E992 (201) | |
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NONCONFORMANCE - REPUKr LOG & STATUS BOOK 12. REPORT DATE a "~' * ' "
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"[ . PAGE COf.iPL.
# '""' 8"
- 1. PROJECT NO. 7220 -
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NONCONFORMANCE
. STAWS NCR ORIG. ^ '
DATE PREPARED BY 8 NO. DESCillPTION/ REMARKS h00TE X T D OSED CLOSED BY 3-3I 400 3-31 IL Boleen C-233 A. Fabrications with imnrooer welding Field No 4 A. L. Boulden
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-76 76
-76 1.201 1-31-7i-
% 101 4 h 1-76 H. Boleen M- 117 T i ntinF nf_Yalynn wi th runt,_nnina nn Field No 14 1 4
;- receipt inspection ASME Varies t _ j.74 76 76 P. M. Pitts f<&-- - ' ~
CD402 4-2-76 R. Lus sie r C - 3 R Strue f u r n i neam 2 3 3Eq . c rack 6D angle Field No h s clip. 1.201 4-2-76 -76 76 O h pl403 1-1-76 4 T. Lieb C-230. Qualits Verification Documents FdO2C 5-11-Jo 'ed UV 6 !4-74 L. R. Albert
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1 Submitted without G321D. - Varies imL. 6-3-76 N No 4 4-16 D. L. Osborn - g404 4 J. P. Betts C-52. Crui veld sleeve appears in_bn ve been Field
-76 c ut off. 1.104 4-6-76 76 -76 .
05 1-8 4 H. Hendricko 4-92. Welding 1rtek or funien. Cf rder C 1- Field No 8 -76 Jnit #1 4 001 g_1 g; 76 h@ 1-13-76 4 L.'P. Vehner f-30h,_. column at 5 31 A wr minlocatna nt = aleld = 5-7-70 6 7 617-0. 1.201 h=t3<76 76 76 W. M. Parde'e
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7 607 ;-19-76 H. Boleca n-106 nnncer vnb nhoetn approved level L Mna-
.h.112 7312EJ( 6-1-76 h08 !-21-76 4
W, Pardee C-50A Dome T,iner Vlate ikat Unmher DiacrepanceField Ho 5-6-76 9-16 W. M. Pa rdee
-76
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1.109 h-21-76 109 6 h-21-76 R. Dennett C-110 Deen antre in T.iner Plate cnni-51 4-22-7J> No 4-29 4-30 P.I?irarlo
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*i Id -76 -76 1.109 410 7-l2-e-23 N . S h ,, w l C-233. Anchor Inits without ASTM A-325 nuts FGD~d 5-3-76 q
-76 7 L. R. Albe rt I.202 h ,'4.-76
_ Field No 6 h11 h-g- M-177 '+-M-1-7R h ropa" P m pn nonn1n coverinen 4-26-76 P. Pitto ASME
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h.018 & h.028 l76 AAO 103 09/ 4 Oc Page 37 . 11.PA' OC.C31
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, NONCONFORMANCE-RE,. LOG S STATUS BOOK 32,
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,j REPORT DATE L .- PAGE COMPL.
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't. PROJECT NO. 12PA
- 2. 3 4 S-NCR ORIG. -
NONCON FORT.1ANCE
~ STATir" DATE PREPARED BY 6-NO. DESCRIPTION / REMARKS -
nOUTE "XMTO CLOSED DY Cl _EU.- 4 221 5 P. M. Pitts M- 104 : Pilu _Sp o o l s A i r O tum rAc.d. n ot w a ter_ I2iold 8 9-S- P. M Pitts 5 76 76 76 Quenched 4.104, 4.114, 4.134 . 549-76 76
- 7 ;2PG-16r-lM:N+-H-*4-E m V ':1 M' " Nchn::ce p"rp ,%#f3_7/
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-82 5 5-D- R. i.. Ibray 76
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*:rens' arc oa t c " ren 'rg-nf.n ACVJ: j .101, h .111 ibb7f .".
?-3-76 _ _
J.F. Spence 426 i-2'-76 h P. 1. Batter 30-lFCB-35-H3, Incorrect Fillct Weld ,. 6 6-22 L .
- d -76 76 P. W. Ratter
_ h.102 5-2k-W 76
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427 3-25-76 L. R. Albert.s -c-275,-;wban-HeohFr Clu- 6*"'M#x - m t. -- S-27-76 6-10-76 6-10.- 1.203 5-99-F 76 L. R. Alb_crts Ei6-18 7_g_ 7 9_ h28 6-2-76 P. M. Pitts it-106M , ihrnor thteri ni c-t i f'l a nti nn e Field
-76 e e,- un ,. i , 6-h-7( 76 76 P. M. Pitt, 429 6-3-76 W. Faulkner C-231. Reinforcin_g_ Steel Sinb Donels 62h'0" Field 6 -
Emken 1.201 6 ~i-76 Mn
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7 7 .h30 6-8-76 R. Hendricks f1-10h A. Pine Snool tectrine, cuan1 misidentific- 1 Eind 6 76 76 P. M. Pitts ASMM 1.114 6s8:74 431 6-10-7 1 P. M. Pitts !!-10hA. Pipe snool Docur.entation without FS No .
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76 P. M. Pitts 6-10-7/' 76 gbon traveler ISE h.16h u t). h32 6 c-911 cmW1.1 Rnli ce 'Nn tf ra Eielsi 6 L. R. Alberts 76 76 1.10h and 1.20h 7b 8 433 6-11-7 ; M. n. Foote c-931 nore1n exceoiin< necent.:a tolerenesn Fiets 6- - 76 - ri . 6 e. r. h e t'ch 'o" 1.pn3
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6r917/ hh 6 Inecrrent ::mcine or anvel n. /. xx. Blart E.-1d 7-2.6 9-0 ' 3 M. E. Focte :;-2 31. 6-23-7' 76 76 H. Foote.. 5.6 line vn]1 6 62h'O" l.201 WN~ff
. c'ield h35 6 M. E. Foote 231.
- Incorrect spacinn of doveln. Anx. Bld r- g_11 76 rio 6 Y 'n' TMne vrill 9 61h'0" 1.907 L i 76 AAO 103 09/74 OC ,]
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NONCONFORMANCE - RAAT. LOG & STATUS BOOK 12. Y,
,
REPORT DATE
. c
.j PAGE COMPL.
- 1. PROJECT NO..-
715D
- _ _ . ___.
'NCR ORIG.
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STAWS
- PREPARED 8 NONCONFORMANCE ^
NO. DATE DESCRIPTION / REMARKS 6-nouTE #~ x No N 7-C-osto ' CLOSED BY 436 6 M. c. route ff31,ms 4., &, not, not.ch to nb b, I.ux. Pbin. Fielrl 76 - 76 'C' Line vall e 632'6" 1.203 6-11-7e
, pg . 6-29 7 h37 < :. Poleen 4 10h_ C 2014 _rof.-rwc.Lvo4 "ith "' "U'" 6-lh-7c No -76 76 H. Boleen , j _; _ ,_
ASVR h.10, 438 6-14 R. 3. Mo r row \4 - 104 A.__ Inca rlett infu_ un_cude_datapi n t e- [I fhI No 7 8-26
-76 fcsr pipe spool IIInc-1314T16-(-1 ASME 4.164 76 76 M. Pitts
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76 6 M- 104 A. Pipe spool dt ?ivered w/o venturi 7 439 76 R. S. Morrow hhd
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76 a s sembly IHBC-12 3-S616-8-2 ASM E1.164 T 440 6 W.M.h)ardee ng Heat Number discrenencies on Field no 6-p3- 9-16 76 6- 1,5 75 -76 W. M. Pardee Slab "8 HT# 81989 1.109 .6
- Field 7 7 441 6 H. Boleen M- 12 0. Incorrect PO item # on Valves 6-16-7 '> N 76 H. Boleen
#E 76 76 -
sN on Aab.1 17 a nd_3206 1 - 13 442 6-15 H. Boleen M - 12 9. G-321- D not t raceable to 83 ' M3 No
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8 -76 valves 6-17-7(
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ASME 7 443 6 L. R. Albert C-231. Missing Dowels. Aux. Bldn. at Wall Field 76 53 & Kc Line. El. 623' 3" & Q1'3" 1.203
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N o- 76 ( C-231 0~ 444 6 L. R. Albert I ack of Reinforcinn Dian. Bars on F Id No
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6 5- 76 76 Wall 53, 'H' Line wall, El. 630* 75 ' l.203 6-16 8 8-23 445 R . S. Mo r row M-106. Hangers fabricated to not-approved I }dg~b ,
-76 Drawings. ASME 4.112,4.1[ 76 3_p -y;;
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446 6-17 H. Boleen M- 104 A. No documentation for 26" wranned MS No 6-29
-76 & coated piping 20' Inths ASM E 4.192 j6-17-7( -76 ,
1ield
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,6 nd coating i 4 YtinY[NS$fE,g 9g
- AAO 103 09/14 OC ? -
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Page 10 4 _ _ _ _ _ _ _ _ _ _ __ _ _ _ - - _ _ _ -_ _
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NONCONFORMANCE-RE LOG & STATUS BOOK 12. REPORf DATE
- PAGE COMPL.
.c. rno. sion
- 1. PROJECT NO- 7220
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- 2. 3 4- 5- . STATUS NCR ORIG.
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N OWOR M CE 7. D Al E 8.DATE 97DATE W. DATE PREPARED BY 6. CLOSED BY NO, DESCRIPTION / REMARKS ROUTE XMTD RETO CLOSED d 7 448 6-21 P. M. Pitt s (1- 101 A . Document ati..n for IIIP.C- 13 3-S616- Fig}d-6-c No 76 -
-76 7-6 misidentified ASME 4.164 76 e . 8-26 6 M-106. Incorrect M *. sent with llanger - -
76 76 R. S. Morrow
'49
. ~1 ... S. Morrow 12-1GCil-25-Il14 ASME 4.102
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, ' ' ~~ lh g,. pic [ U Incorrect..ItnL-_and Hechtel Approval.- 76 9~ 6~ 450 6-22 M-106 6-23 k AS!!E 4.102,4.112, 76 76 R. S. Morrow level 4 sent w/ llangers 9, 4r162 . 451 6 g_1o g 1,,n ty r , y,,, m ,,rr w - ni (bf0".- 7 "" 76 76 Pllic-123-S617-8-h As!d it.17 si
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8 I.1-106Ac. PipcHr.cger 18-111cc-133-H5 rebricater man 9 6-P3- 6:28;7 ; 76 76 452 to a Pachtel level h nkolch ASMC h.1I2 76 R. S. Ibrrow . w 12-lo6Ac. Incorrec t !xic. Rev. nent with 6-28 6 No 8 453 6 o
- 9-29-76 76
- 76 n. S.16rrow
.pipdagnuwadlie n
/TE E! I42 '81 454 6 M -204 . Incorrect stamping of 26" yard' {I*d,24_ No 7 7 7- J. R. Behres 76 J. P , Behres 76 76
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pipi ng. . ASM E 4.192 76 8 9-24 W. M. Pa rdee Jt S5 6-21 U.!!. Pardee C-111,_1P at Under' discrepancy nn Dome Liner Field no Plate annemblien 1.109 6-24-76
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76 -76
-76 9 ~
.456 6 C-Ill. Shop Assembly Untraceable to Field No 8 1.109 76 76 W. M. Pardee 76 W. M. Pardee Documentation Ht#21302 Slab!do 6_-g
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457 6-28 W. M. Pa'rd e e M-120 Linea r indications founit on 16" vnlun Fi e.lu 9-2 ~ 76 -
-76 S/N 3N-641 ASIVE 4.164 b28:E q po-7A N Field 9 458 7 M - 106 A C. W rong Dwg. Revs. on IIangers 7 76 R. S. Morrow 4 4 76 76 fah, to level 4 dwrrs. ASM E a _102,a 172, _.112 191 76
- 459 7-a- M- 10 4 A . G-321-D not submitted. heepniets, Field No 8 8 H. Boleen
'76 H. Boleen not capped. ASME 4.192 e 6-76 76 76 _.
oc.cs.1 AAO 103 0904 oc,' - ( Page 41
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l J G LOG OF NONCONFORMANCE REPORTS e . . ,;. . i . , . PROJECT NAME
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. JOB NO.
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PAGE 2 3 4 5 ' 7* - DATE DATE NCR NCR NO. , NONCONFORMANCE DESCRIPTION / HEMARKS DISPO. CLOSED CLOSED BY . _SF/PRP G-3. 2_Rev O_ Implement.ed.nsing_new forms for Nonconforrnance Reporta .ancLLog. Sheets 460 7-2-76 -M-106-Incorrect-Dwg. Rova -acntaith-IIangers El% crk 4 61' 7-7-76 .M.10 6.._Incc ..r ect l> .1;.._R evs. .s ent witlLIIange.ra R ewo rk _ Ea b to _Le ve l_4_D erg s . _._. _ _ _&_. Doc. 462 7 8-76 _Dwg...C .220_Rebars.qut and_not_Rsplaced Rework _ _ _ . . . _ _ . _ _. _ - _ _ _ . _ _ _ . - _ _ _ _ _ _ _ . . 9-28-76 M. E. Foote
.463 7-12-76 M _51.._._Q - 3 21 - Qnot._ r_e c e i ve d_fo r .4_s_e t s o f G a s k et s Doc. 8 7 6 H. Boleen
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464 7-12-76 . C lll.J 1 A D.and' Hall sub-.a s s ys _shaw_inc.ons is.thnt Rework IIcat Numbers. 465 7-15-76 _C-208.._ SL rength .Leyel 'of Conc retg_ fall.s_ly_elow req.__ s _ _. . _ _ _ _ _ 7_. _ . . . . _ _fc' level. _Cu r.e Temp. _of_qylinde.rs..below_requitensnt s.. _ _. . _
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466 7-16-76 M ).0.4 A ._..T.b r.ne_ Pipe _Sagol s _Dylive r_q_d_B_e_nt. Reject _ 9-20-76 R. S. Morrow
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_ _ . _ . . _ _ _ _ _ _ _ . _ _ _ . . 467 7-19-76 _M-104 A._._V_cntu ri not installed in Spool Piece. 468 7-20-76 _M-106. _.Suppp tt._Ha rs. haxn inco r rect.ingi_d.e dia_m_qt m e r. R eject 7-29-76 P. M. Pitts
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469 7 7 6 _G- 2 3 3.___.N uls o n.Atu d s w e r e_b.r ok_qp_o[f._p r m i sti n e Rework 8-4-76 W. M. Pardee channels. Aux. Bldg. 47'O 7 7 6 ..Dwg . _ C.- 2 84. .__Twp.Eqw e l s _ m i s s i n gIr o m E} , ._6_3_5' t
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at mtersection of wall 53 and 811' Line.
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Use an is 7-21-76
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l 471 Dw8._ C. .ld0..- Lack.inM R ebars around door oDeninE. lework ,
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_ _ _ _ . _ _ . . El.. 614'0" at 'ti' Line and 5. 3
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Aux. Bldg. g-8-76 M. Foote 472 .7-27-76 ._lbg s. _C_ 3 9- A 3 2, N12.A,. k A 23._.R eba :_ Mi s sing . Aux _ Rework , ___ Bldg. 5. 9 & 6. 6S, of 'II' ' Kc' @ 6. 6 El. 6 32'6" 9-23-76 M. E. Foote
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' 473 7-30-76 ..E-20.._.Elangcs not coated _upon _recript __ _.
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_ -_ ..__._ . __ _ ....__:-_._. . . _ - . . _._ 474 7-30-76 _E.-20.' 3 Veld.N.cck flangea not .oiLcoat_ed_upon_.r.nce_iph 7db476 __E-2_0.__Flingelloi.~ pro _tecUdlunopn. rec eipt.
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476 7-3'0-76 __M - 1.Q3A . _Ri p c_.s p an LII LC C - 154 -IS 616 1 damaged. Repair i, ' I 8-2-76 _C._lli._. Main Steam Panetration w'e lding_not full 477(- _ _ _ _ _ _ - _ _ _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ _ - _ _ _ - _ . _ _ - - n e n,.n m e., ... e Rework- 9_14-76 P. W. Ratter .l,
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LOG OF NONCONFORMANCE REPORTS l u...n PROJECT NAME. .y_id_l a nd ,1 !g_2_ _ _ ,, _. _ aog no, ' 7220
- _ PAGE 43'
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g 3' 4 5 6 1 DATE NCR NCR NO.- DATE NONCONFORMANCE DESCRIPTION / REMARKS OISPO. CLOSED ' CLOSED BY 5MT6~~
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*475 31N_I,._IN57C"-2[81.fil.6ft_ilrTr.t.ip.s. installed on 12" center s Use as Telex.9^1dWo" ~'~C. Kasch instr id of I/8 at 9" Aux. Bldg. El. 614' tomo. 75' 'Kc' line is 9-20-76 B.'P. M
.479 8-6-76 .M-).. l A._.No.refe rence of N DE on._P_T. Examiration Document
. Record _for_ pipe spnol.OfIC.C .152.-S_506-1-2'
/- 480 8 6-76 _ . . C-111 Wciding_of. Dome Sp tay l_Ipader, Lugs.,_U nit //2
_. R e p u, r 9-21-76 A. L. Boulden
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4 31 8-9-76 _M-106._Ilangers _ fabricated to.not approved. drawings.
- and packing. slip revisions do-not. match-sketch revs.--
482 8-10-76 .M-106.__JIange t ocumentat. d ion _for_N DE LWeld _.D e t a ils .___ . _ ___. _ _ . _ _ _ _ _ _ _ __.. .__ 483 8 7 6 .C-233A _E-14 061 Misc. .. Metal. fabrications _r.c.ccived__ Reject 8-17-76 R. A. Moray . _ _without tag. markings 484 8 7 6 .C.- 2 3 3 A ._.E.14:13.8.T ra s h R a c k _ Oil 51e_ A s.s'_ys_r c c ei ve d Document 9-3-76 R. S. Morrow -
. . _ . . _ _ _ . _ _ . - _ _ - . without tag. markings - _ _ _ _ - . - - - _ . - _ . - _ - -
435 '8 7 6 ._C-23 3A._.ll4.439_Cfiannel an_d Plates received without Use as is
-tag ma rk.ings 486 8-16-76 _.C.-2.3.1.___Dwg. C-212, _ R eba r omitt ed and R eba r install ed
_. - - -
.t oo low. .. Aux. Blde. E. ..T ransfe r...Whc R oom. ___ _
8-16-76-- ._C.- 3 31. .Dsyg. Q-2 56.. Au.x. Bl.dg. E Tran sfe r_ Tube _ 487 . . Une as is Telex. 9-10-76 c. Kasch .
.___- . - _ - _ _ _ _ _ _ .R oom. Channel.not embedded.in concrete _620'0'.' to.631 'on .
9-20-76 B. T. cheek 488 8-17 -7 6 .ht-104.4,_ Code tag on ;t3pe__ spool does not corresponc] _ _with_ doc _umentation, .for pipe _ spool.1-GCB_,8-5612 1
.3_ ._R ewo r k 439 8-17-76 _ C - 2 31. //6 Rebas cut to allow installation of Struct. Use as is
__. - _ _. bas c. plate. for.be am 6'_3" 3Y.c sLof.Jl.l._Alemg. 'A LLin.q_ El., 6 348 6" qux.- 490 8-19-76 M-64,_Radwaste Decay _ Tanks ecluipment bases not Revork coated with an clastomeric Compound. . 4 91 8-19-76 ..AI-106AC.__. Pipe . Supports Fabricated _to_Le.vcL4_Dwg.s,
.. .. _ Packing List (loos _not, ag reg.gith Qwgn,_synt..._
492 8-19-76 _M.-.10 M C. P_ipe Supports fabricated to Level 4 Dwgs. . _P,kg.__ List does ,not a. gree with Dwgs. sent. Clamps
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s no t numbered. - 493 8-19-76__ ._, SIO. _EO_F_ .l.4.7.93. . nolt .IIca d s.noL:na rked..A430,_._ __
.JonnsEPG-9-1..anc] FPG _9_2 not c.on_1ple.tecl,byJendo . g3, 33 g, 0.2h.74 .IL Boleen i 8-19-76_
_ .. 494 . --M-_l_._3 5.
.- N o c_o_ .r r. _e.l.a..ti_on_ lictwe e n docu me ntat ton fo r ~4 MN1
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..Sy_ stem Cabinets and 4 Cabinets. .
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495 8-19-76 M _106ACmIIangers labricated_to_levcL4_11wgs. Pkg._li st _d_c_cs_.oqLagree._with ciwgs,__sent,_ _F[ angers arrived bqi 8-19-76
.
__E d 2 rnnduit damaged by drilling --Aux.--Bldg -5841 ) o g" g.gp pr. 496.\.( slab. _ . _ _ . _ - . . . _ - - . . . - _ . . - . . _I _-
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, t.OG OF NONCONFORMANCE REPORTS k ..... .
PROJECT NAME Midland IJ 2. _ JO B N O. __ . O 44 _ _ . PAGE 2 3 4 6 5 7 DATE NCR NCR NO. . DATE' NONCONFORP ANCE DESCHlPTION / REMARKS DISPO. ~ CLOSED CLOSED BY - 49.7 8-7.3-76 l :4-106A C. Pip _e clarnps configurations n' ot in agreement with Bechtel Eng. NDE elocumentation not included.
'498- '8-24i.76 .C.-2 30,____ Conc e r_ete pig ced in Pont CC(M2. 92)b' had Use as is Telex 8-26-7o B.T. Cheek a temperature of 76 9-E-76 .
E. Dutton 499 8-24-76 C-230 __ Entrained Air in concrete lower than the
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recluired 3 percent for Pour Y (603)a 500 8-24276 ._M _1 35. _3. gauges.sio.noL. c orresponsLwititthe
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_ paching list... _ . . _ . . _ _ _ _ . . _ . _ . _ _ _ _ . _ . . . _ 501 8-25-76 .,C - 2 31._ .4_pqwe.la .n pt. e mbedde d, i n ' O', l_in e.__,3 ' 9" .Ea st
. _ _ _ _ . of_6. 6 .Lin e, _a.t .El . 614 '_0.".. . _A u x... 131 d g . _ _ __ .._, _ .
.
502 8-26-76 E- 4 2. _ .P.V C Conduit .lBC O.01.da m a ge <l .dli tin;LIcp a i r . _ _of 1BCD08. _ . _ . _ _ _ _ _ _ _ _ . _ _ _ ___ b, 503
- 8-26-76 ..C-233. Channet.and Plata Embeds not.plecc. marked. !
> . . . - _ _ _ . .
_upon receipt. . .. _ _ _ _ ... __ . _ _ ___ . 504 . . _ . _ - 26-76 M-204. T ard Piping, welding began upon a rej._.ected . Bework _9-3-76. A. L. Boulden
._. _fi t - u p ._ ___ . . . . _ . _ . , _ . .
505 8-26-76 .f.-Ill._ps-built location out of tolerance.__ Unit #2 '
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AM 207~~ Elev.~668'6" ' 506 8-27-76 C-305. Two rclar~6iuT Ef IlliH;icr 18~-~211BC;'13tIIb - without . 507
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8_- 3 0 - 7 6___ _C-2 30. pMortar rior . Projectsand M.nginee has greater ring app.roval. water deman
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_,_d _ _ . . ratio
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. . . . _ _ _ _ . ....__ ___ _t h._a_n a.l_l c_ w e.i.j isY. E_ SY. . M. . .'. 6_ ~l. il_4. _- 7 0.'.'
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508 8 76 ...C .2 3 0. Flyash content.of conc retc.placed in C_Cd619._$h __
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._a_ hi ;; h e r_t h a n . a llow a b l e_li ro i t . . _ _ . _ __
509 8-31-7 6 -C-231._ Cu ring-of pour.. A(633 2)_a,_. surface
. _appe a r.e st .d.ry, .__ _
510- 9-2-76 ..C. .208._.3 3.. Density. tests on .Incon] igg St ruct u ral _Santl_G.r_aela(.ons. fa_ilejl_to meet minimmp volume _. 5 11 9-2-76 ._C. - 7J.l . __1 lL 5 d ow el b r ok e n a t t e mp. const. operdng. . Std. Repair . _ Aux.. Bldg. . .-614 ? 0.'! . _ _ . . _ . _ . . . ._. _ _ _ _ _ __ 512 9-3-76 _M-106_IIangers .reccised...dwgs. not_ app tovcd,_ansL 1 _ parts _not. identified. . _ _ . _ _ . _ _ . _ _ _ _ _ 513 9-3-76 -_ AL- 106.__I lan g e rs_r.e c eiv e d , _ p a r t s.nnLid en tificxl.p topnely.
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514 9-7-76 __Ch2.13.AmC h a n n c La n d _Elat.c.v_r_c qe i v e d wi th ou t n i e c e '
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ma rkinn s..._E- 144 39 '
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9-7!76 E-20. Weld Neck Flanges received without coatings,
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{515 (~h nicked e c ,.n t e h e a . C. r
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'l LOG OF NONCONFORMANCE REPORTS ic.... ,. '
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PROJECT NAME - Midla 1_,Utd 2._._._ JOB NO. 1 7?.20 PAGE a 45 2 3 4 5 s NCR NO.' DATE. DATE NCR NONCONFORMANCE DESCRIPflON / REMARKS DISPO. CLOSED CLOSEDB - . 516 9-7-76 M.106 Hangers received,_not.traceabic_ma rkings. _. 517 9-9-76 difforont,_ M - 1.18. revision Support on. feet Packing of Ilea _t Exchangern do notLi st.than..Dwg' received. agree with details on dwg. ,__ 518
- 9-10-76 __ M -J.0_6 Packing. List does not ag ree..w_/_Dwgs. sent. .
Dwg._ calls _for 11LBeam .whercas_a 'BLheam_was_senL - 519 9 7 6 _Dwf,. _C - 2 8 8. Aux. Bldg. Slabs 624'6". Clear Cover 3-1 520 9-10-76 _fo r _T. op_D_ C-208. Cylindersow e l were s va r_y__b. not strippe e t we e__ n 2ithin a n '24Tiou d_d-~w. rs
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/ ?. i n c h e s . .
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_ _aftgr casting._ Cylinder sets ll?S8 and /!999 521 9-10-76 .M-106AC I! angers _.and relateLnhetchen_for_two_ hangers _ . liavc same. mark _ number. 522 9-13-76 _H-120 _. Internal _nur_ tace __oL_vnl.te_had .a_ncht_rilm . L- _. .
._o r. run t. _ _ _ _ _ . . _ . . _ _ _ . _
.M-106mFigurc_21LFine clampaJo_r.nt;onrorm_tL_it te
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523 9-13-76 -
- applicable nketches._ bill ofmtr; rial _______
524 9-13 76, M- 1.35. NNJ does not have a Material of
. - - _ .
.Confor manc e.
525 9-13 _M-J.,_3.5.zrhe_rmocouple Assemblies not traceable to the Certificate of Conformance. _
,
526 9-13 76 M- 1. 3 5. Pressure Switches , documentation
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. oa ckag e s_not rec eive d...._____. _
,27 2 9-17-76 C-2 30. IMtrained air in concrete exceeded. . .__ Spec. -- -
." requirements R ux. Blil { P W 1(62% $)a ~
528 9-17-76 M-203. _Ruston_spnol_. o pin.cas__@FW 37mM-610 S_ht. 5 - _ p 529 9- 17-76 M _106A C..__ Sway _ St rut __W.'.. Dim e n s ion., _Siz e_olpir.r e No Noncon- 9-23-76 P. M. Pitts ~ does not agree with size on sketch, formance 530 9-21-76 M-51. JIcat_ Exchanger _21A73 A has rust-and-scale on Rework - _shellside. ___ _ .. __ 531 9-22-76 C-al3A. Plate dimensioned two different thicknesses on same drawing. 532 9-23-76 ~~TO'iA. M- G-321-D not sent for 12" 150l/ Flange W53oncon~
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formance 9-24-76 H. Boleen 533 9-23-76 _M .lE6AC.__Jianslom Ilang.ct_Siipport hanger rod was not thtcadc31 as reouired. _ _ _ _ __ . 534 '9-23-76 Jhvg. C-2 56 Clear cover for reb.y out of tolerance. Use as is re tex. y-e;nr7o ivi. r. roose
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. PROJECT NAME _. UI.'I_l?8MI . .I _ t. 2. _ .. JOB NO. 1220 PAGE
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2 3 4 5 7
. DATE NCR NCR NO.- DATE NONCOfJFOllMANCE DESCHIPTION / I1EMAllKS. -
DISPO. CLOSED CLOSED BY ,
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Flyash content in crinc' rete gildc7d f d l'6ur
~ ~ ~ 535- 9-23-76 C-230.
Y(623.0)a below minimum allowabic veight.. 536 .9-24-76 R-10hA- 18"_I.R_93_ El l contains cracks,. on_ Spool
. . 21!P4 131-E617 9-7..-._ - - - ._- _. .
'537' 9-24-76
'
M _lo6AC. __ Pipe.21 amp. docc..not. .:onform. to._the_skelchea__. Dill of _l'.ateri nl . Manger #.K_2-1/2-1CCB-10-H4 S38 9-24-76 ~ ~ ~M-104A. Shop Traveler Form. does net nrrce with ti.e Cod 5 D7tE5 Tlate 6r C6de Data form. 1-l'BC-87-5619-7-T
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539 9-27-76 C,233A.. L14430.__Tro _ca ._G4, __J h ,_.&_Kh_Bea as .- . 2.cr.ntrant._ corner:' _not : filletetLto,a__1/2" radius . 540 9-28-76 C - 3_2 Reinforcing Steel R eceived does not '
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correspo6dTvith~ fabric ~afton on Iiilaiia RVerson D~vgs. 541- 9-28-76 .C-208. Concrete, Cylinders had a higher curing , temp e ratu r e_than_all owabl e .nlax i mum. _ - liiie f5'r"th;e_.-nEl. 528'6". #11 dowels
- _ . - .542 . . _ . _9-27-76 Dwg. C-276. Aux. Illdt
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'iiihitt'eil;~T8 'oFth 2'6" of thi s tab. .
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543 9-29'76 5 -93. N6ts and bo'It's not adcured
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"is ro'vTd~cd~ori~llisiit 'swij'6h}f_~c rane., gua rd not
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. 544 ,_9-29-76 M- 104 A. Gasketumwrong,ty_pe <5f spi ral wouncI gaskc's 545 9-30-76 h304._Fone N1ar_Cranbirder_Suppart Eracketh ,
_._ ___ _ Da= aged. _ . _ _ _ _ . _ . . _ . _ . _
,
9-30-76
. . _ _
- 546 C-39. Discrepancies in Vendor Dw YabriEstea and Reba r"R6~cciv67rl;-~~ gs. as to Rebar >
~547 9-30-76 M- 104 A. MTR's lack St ress-Rupture and Cone
~Sfi~lppiHg Tests for stuili~amid iiists.
548 10-1-76 C-233A. Pl4 Pipe Restraint Embeds fillet welds have
~~~ son is IncorlE~eEdimensions.
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NONCONFORMANCE REPORT ' " ' " * " " ' _ _ _ _ _ _ . . _ ,- _ _ _ _ ,_ .,, ._. ,, . . _ , _ _ - ___
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O h08 ..
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3.Of..W6NGsP.RYPeO. - e R E W. 7. Pe.OJE CT NO. 5 2. R E PO st T E "
- O.T St. Ol% FOS.T SON CONLUM ME.eC E g
_F.,SK-C--3,h.e.. A- 0%---(Roll .onti~~1 220 [d'#2 de /fhy N i .7. r 'u ac a icon
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cQu i n a c10=n.Oc a " " Southern Boiler & Tank " as== CODc 0 vEm " Savats
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.yorks'Inc... Memphis. Tennessee.._._,. _ .., _ uE= 00 ~O ., Jendor. . __ _ _ - _- .. Ou r.no .usv u uct.On ' D ao u 'a "a u
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I __ __ A diacr_egancy_.oxiats.bchicen, mill. slab . number _docum.entation. and the vendor..transferrgd _. ! t ctann number. Documentation slab number is llT# _81982.. slab _hR,__the_yendqr_. transferred _g_ tamp _is_HTf_81982_; Gab
.8LE_I)1mregancy deteg_ted_4uring.O.C_ field _ inspection r'aview. ___Q No. 14. L109 - I Ho.1_d._. T ags..AppMed __-_
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79. Q F8FLO EJtSPOSeisOP. hFsE LO NE rOMMr Nn. 7 60H/ROH . E TO PHO ACC T f.NG0PeC E HeNG 2. , F.E LD OtSPOSs F90N R E SULTss _ _ . . . . . .. __.. __.. . . _ . _ . . _ . . . _ _ . _ . . .. .. __ _ .. _ _. ...__ _
*fhe_FielcLvill.. contact.. vendor _ and ver.ify. correct. heat and. slab _pumber_.Documentatic n l# hflhilmd -
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will then he corrected. Work r:ny proceed. .:. 7f 6f6 57/./ffJggfg/
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. 44 8-. W.tise copy - Oreg6netor . ec-s a-a
- Canary Copy - Feeld Engineer Fink Copy '_ FQAE j
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Cok nrod Copy - OC
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NONCONFORMANCE REPORT ' "* ' **""~ e.re. .e-wee m e4e -- - - , arwe .z. - +
.en-r. -ma. -~m a ssamme man - - - - -
ww2.a hs m ._sar.- - - - . ~ - Or a* h2h 3 E3.d 4 e NG/P A N T 540. e ME W. 7. Ped O JE C T N O 93 seEPONSEpey 'DATE 25. DISFOse TeON LOMCuM ME 88CE SCIL.'/7 _Shec. 3 STEM DE C R 4P F IO N hM-201!6_ _ 722O_.._ [ghp{ggtg a sT E M LOC A f TON bMdb
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DATE 7-7_f ", *"" f-- - '-*** l"'
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.Stainlent
. S* HI A L PeuMWE #e StccLPiping _ _.
.. _ See D1cek_19 . __ _ _ _ ___
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-_ _ _ _ . _ _ _ _ _ _ _ . SCN_.77_ to_ Specification X-201, !>.;v. 6,_.Parugtnph .6.2.ld.. states._._. ._. "/11 1._:_ Len ' L i c . ' ._
li_. ub; S.;. d mterial nhn]l_bc_in_thq. Solution _hcat_treatul vater _ quenched _ condition," The_.fgilo*dne nine
.cp ol- rere_..*abricatcd_ prior __to_the_ incorporation..in the_procureuent._ Specification _(M-231)_oLihe veter_queh requirecent..(S0il ]7__to.N-201,. Rev. 6) . Reference IO!l_DEBC-100Lcttached. _ _ _ _ . - _
._ . _ _ _ _ _ . _ . __ __ . . . . _ _ . _ _ . _ _ __ Pontinued..on_Puge_2
** O * 'a ui+eow' +oa torat'u at co== E ua v ia'*<aou r t vo aa>= c r *
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- - ar'a a'seaunoa a *._r *u*<!<b' 58C*
_. Route to Projec_t__.En.gineering .fo.r...d.isposi. .t. ion _.' _. _ .
. . . _ . . . . _ _ _ . _ _ _ _ _ _ _ ___ _ _ . . _ _ ____. _
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,, All_ spools listed in Block 19 are acceptable based on the fact that the material a..c .. Eeasuo o.s,0s.v.0,.
meets Regulatory Guide 1.44 requirements,and from a plant safety standpoint. Ilow- ~jgdg y ,fghpg-
; ever, spooT NR:78;87~fs' ndt acceptabic~'for iWsTa.l 1ation'iiihFe its 15ca t16K~~is' in g+
-
i nn inaccessibic area.of _the. auxiliary building. and_coulcLaffect__plabt.relf.nhility. g g, This assembly will be replaced by one fabricated with water quenched material.
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All other spools can be i.5'eil Ts is.
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- 34. as oEsecu cHanor acQuinto D aO **'"""""*"""'"'" **^'***'^" *
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NONCONFORMANCE REPORT (CONTd) e. cas -
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ar__ o. acu no._ __42fL_
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__ . _ _ _ ___Blo_21L1.9__ Continued - -
.BechtelTagI!o.f[;f,._____ Grinnell Tag Ilo. Iocation -
, y;o- 1
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1 COB-25-6L 3-1 MPe.78-19 storagc_ Area 1 _. _ _ _ _ . _ . . . _ _. _ _ Pi!CB-2-S$31-3-2 _. . . _.__
..la-78-2___. __.- _.__ Storage isrea 1
_ . . -
.__ . ... _ -._ l -- 21 ICD S611 3 __ .-- _ _. .131-78,.3 . .. - . _ _ _ _ _ _ _ G% - :--a_ Aux._Bld" 2GCB-218 -S611.-3-2 1.m-78-15__. storage Arca. L
- _ . _ _ _ . _ _ _ _ _ . ._ .. _ . _ 200f: M1.1 .',-1 ICt-7E_'- 16 . __ . . . . _.
E'- -T,e-? -* A.C . _B.1d n 2cen-25-s6u-3 1- _ _.la-78-19__ _ ____ -y QqQcpidArea..
-. _.
2cca-2.' -S6n-5-1._. _IM-78-57M4f_Q. . . _____m-78-56.Mt41 g,wc'Mi5fl[ Mhh,yd j[3;ildingjgedIE;id r _., 2GC3-05-86 H-5-2
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- __ _ - _ . . _ . . . _ _ _ 2GCD-25 .S5n-5 3.__ .. . ____ ___14-78-58 .
4mi11ary.Baldinh
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2ccB-25-8611-5-4__ _ Jn-78-59 _ _ __ imxiliary_Du11 ding ___ _2ccE-25-06u 6 _ ___._ _ ___1m- 78198___ _ . . . __ ____ ___ storace_1src_a_ 1 mIcn-15-s613-6 Im=63-19 In_ Transit _ 1 2ECB-3 4-S611 la h .1 . .!E-78_38 Stornce Area 1._._.
- 2FCB-22-S6H-6-6 'E-78 87___ Storaga Arca- 1
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_ . _ _ _._ _ __. __ __ _ _ OFCli C611 1_ FR-78-100 - Storage Arca, __. 1 . 2FCB-22-S611-7-9 IS-78-102 Storace Arca~ 1 _. _ __...__.. _ _ . _ . _ _I!otes: _ . l. . ...The_ condition..wac_ discover ed. nnel reported _ by_ Proj ect._ Engineering shiring .their_ gener.ic._
. investigation _of-tho_use-of_ air-quenched- stainless steel materialc_
2.- '-QL numbers;- 46104, h.nh,..h.134-- - - 3 r-15-qc. IIold-tags _ applica __--------_-.-._;__--__--_. -
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a=._-_- _mes sm w :r_. - - _. r-- r- 4se e=ssu. s.wsem_ ma. r- .. m-e a v. --- - v- v-_- - - um___ set a.-.._ w .- - - - - _ - - - - - - - - - - - - 18485-1 Whete Copy t
- O'icinaeor CeneryCopy _ F.eks Eng neet
, Pink Copy - FOAE . Goldenrod Copy - OC f f
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Bechtel Associales Professional Corporatihn i inter ofhCc Memc i. i.' im . v To J. F. Newgen Date May 13, 1976
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sumeci Midland Plant - Units 1 5 2 r,om R . 1. t,as c1cberry
, Job 7220 Air-Quenched Stainicss.Stocl Piping o, Engineering File: 0274, 0545 w/a copies to ,
At Ann Arbor J. Connolly w/a L. Soko1 T. VanVick w/n
.g g jyaj .
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It has come to our attentien that 22 ASE stainicss steel pipe
- spools which have been shipped to the site were fabricated
- using e.ethods centrary to current revised specification require-ments. The spools are listed on the attached draft UCR's.
Should you or the PFQCE feel an NCR(s) is appropriate to ' document the situation and assure centrol of the spools. Engineering requests that the attached drafts be used. , We are actively pursuing th'is t1atter with Grinnell,although i ve do not as yet have a schedule for resolution. Should there ! be any questions, please contact Mike Rothwell.
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_ 3- .W%,. :,a.2::: ,.
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p R T C ut.leberry o d I { QC 07220 $
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_ _t i RECELVED Off - 3 s l MAY.171976 -
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l d Q U ALITY CONTROL
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0)17220
' $1GNA1UK! l
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NONCONFORMANCE REPORT O - . .
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h flou f E TO ua T rtelat. 4UPE RVB5089 9 e ' s e""* 99 NONCOfeF OHe# nec CONDIT 8ON:
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. . PSP 5. 3..Iemno phJ.l . c.'#es :. . Io conj 9nqtion ylth_thp_i*.qtgr.i.1;
? Stortge ::nci_n;.g 6r L. ;.c .;. : -
. ntr.nn.w,. 7ngineer, QUE . shc11 decide.nppropriate action to..be _taken.lf__ctcrage .cnri .-mi nter""~
r4441rCAcnU_are._c.uytailed,._rd!cpqndr.d..pr_. not p;rforned_ f._or ony_rcasqq._Tr thq. maint.;nanqc_ der _Lcten;y rendars _the . quality..of_ cn. itect. unacceptable or indctermlnnte n .nonconformance. report _chnll .bc.. initiated..in ncent-hnr a a vi th PTP G-3 In nl1 cascG,._the.. ira 1ntenance. deficiency.. awl thc. action.taken.to..resolyc._ tnt:. deficiency _.ch 11 be. Pn ill f. Y- 9 M T- E-90 fnT*E1- COM.S WIM fJ Ef' f'o 9 at Q FIELD DISPO$tisOtt QF8E LO ME COMMENDa 700NfMOuvE TO PMOJE t t LNGINECH4NG 30 FeELD pt%POSef TON fuk 5ukT S* I . g . . - . . _ , . _ . . . . . . __ . . - _. ~ , . - . _ _ - _ - . . . _ . - . . . _ . . . . . . .. s
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2 3. E NGINE E R tNG Otb>OSI T SON 3 3. E reg eesE E ft steG DISPOSItaON NE SULT E. _ _- - . . _ _ _ . _ . ... _- _. . Degradation or loss of purge precnure for abort periods oT timo during storago _
! does not necessarily indicate " vapor. cntry or corronion. II,, cupply ,cystem should be corrected to eliminate loss of purge preocure. IIcat exchangers should be insno_.c__t__ed at first convenient time and results reported to Engineering and E&W. .__ . !
as as oEstGN CMaNGE HEGutHCD 28 H LJEC T ED M ATER8aL DISPO58780N O*ts..a es.eeus. O NO 2 7. QC ACCEPTaNCC O v Es. sEE 4TTaCMao, U"***
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_ NONCONFORMANCE REPORT (CONTD) 4ma_2_or__4. .s. aca ao_-._125 1
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- Block._19. Continued - _ - __- -.. -._ . ~___ - __. _.-______ ____-
'
__It _in_the writers decision _that the locc of the. proper.nitroCen_ purge precsures as noted en foms F-20-1 and _
. .E-20-3 for.the Deca) llcat Removal IIcat Exchurgers 1E 60A,.1E-603, 2E-60A & 2E-60B_rendernthe. quali.ty_or-theso-
__.llcat.E::cbanccrc intolan. indetcrmJnale clcuc. . _ . . . . . _ _ _ _ _ . . . _ _ _ _ _ _ _ . . . _ _ .
'
_. _Thc_ purge _pressuren xere_not. in co:uplianec.vitlt_thc..rcquired pressure _or . bet een_2_pcig_and_5_psig_as_fo11ovan_-
-
_ _( All. pron.wrec. note 4..are an tc r ma inac) . . . _ _ _ . _ . . _ . _ . _ _ _ _._. m _. . . _ _ _ . . _ _ _ _ _ _ . _ . . _ _ _ _ _ _ _ _ i _ _ _ _ _ _ _ . _ . .__ . . _ _ _ _ . . . _. __ . 1E-60A__.- _ _ _ _ . . . _ _ .-
- __ __
i-r 76__.y-11_76 . 5-12-76. 5-13-76 . 5-14-76 5-15-76 5-16-76. 5-17-76.. 5-18-76 5-19-76 5-23-71_ ._. _ . .m . - - .,5 _.5 25 o _ _... _ .o _a _a 1.2
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_____4.Ihtfosr_is I.101.and t A.111 . . _ _ _ . _ _ _ .//. ._IIold _Tecc_ Applied . . . _ _. ___ Ihte. Acceptabic. pressure _.rcna< ngs_are_noted by_n ansit._.( .) I[onconfomance noted duringR.Surygillancc_pLStoragcJiaintenancc_.Activitics. -- . _ . . - . . - - - _ _ _ - - - - -
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i _.W1M1; .cyn .. er_c__C.ultail%;ucpyndsd_or. not .perf.prmed.fpr_any_tcangn, If_ the minte_pince defic.i.Ongy_r_e.ni;rs the_qnrli t) .n nn itectunacceptable.or..indetunalnate a 12cnennforraancc repor.t shall be initiated in_accordance _
._ vita _E.IE._G- 3 _. In al 1 cases,._the.cz.intsnunce deficiency..nud the_r.ction_inken_to..re::olve_the._deficicncy rh 11 b3 nn tha e o nr v-90 en m -
se o r. coo pis,os.r.oa cnntinnea nr Pr>~a o O' as'o acco==< aoav'oaiaou rs To racerci =~c'ar s aiac a ' . r '< 'a a'seo*'na a a r su'
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- I'ecrJ@Ltion_.pr lgmor_p.urgg precnure for chart periodc of time durjng nt.orare doec not necessarlly indient e vapor entry or corronion. 11 supp]y 2 nyntem should be ,
corrected to elininate loss of purge prensure. licat exchangern shrald be incl.ccLec at Tirst convenient time and results reported to Engineeringad }p41.
.. .s oas on ca nce ar ouiaro go r. nc et tic o u.v a nt.'o s/.sroser on hhh&rcy h/9-N
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, - Block _19 continued.- -- - ._ -- _ _ _ _ _ _ _
'
__It_1<. thc vrit crs_ decision __that the loss of the proper nitro _ gen __p_ urge _ pressures as noted on foras F-20-1 cnd
, ___.F-20-3_for the iccay. Heat.Reco'taL licct Exchangern. E-60A,_1E-60B,_2E-60A_&M60B_rendcrcthe. quali.ty-_or -thes,2-
. Rect _E;;chancers .into.an indeter.t!.nate c3us. -. _ . . . _ _ . ____ _ _ _ _ _ - ---
. _ _ She_ purge._pressurcs 3:ere..not in cc:npliance. vith__the_ require 1_ pressure _ofdctueen_2_ psi G -and_.5_psig _as-follove._. '
.. . .( Al.l..pr.pssures_ ncte.d_ arc. psin _ readings ) - ___ _ _ _ _ _ . _.. . ._ _ _. __.__ _. ____ _ . _ . _ __. .____ _
; .._ ._____ ._._.__ _.. _ ...- _____ _ _ _._._ _.. .____ . _ _ - _ _ _ . . . _ _ _ . . .
________i_._ __. __ . __ . . _ .____._1E-6CA___ __ ___ __ __ _ E .2 ~-76_ 5-11.-76. 5-12-76_ 5-13-76 .p-14 -76 . 5-15-74. 5-16 76._.5-17-76_.5-18-76_5-19 .76__5-20-76-- .
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_ __ Q.INcher _is_h.101 and_h .111.___ __ __ __ _ d. . _IIold. Tags Applied ____.- - Hute __.Acceptabic pressure _ readings. arc.noted.by.a. dash..(-)_ .- - - _ _ I[opepnformance J;oted during _QC, Su;:ycillance of. Storage..hintenance Activitics. ___ - __- g.. . . . . w wi.e.,,
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.. . co.. .....Co ...o,., t or.'mrwise acted." Drawing _7220-C-202, Rev. 5 cenc'ral NoteJ5_ states _" slab _dowela_to_ match _alatureinforcine.aoless' Drawing 7220-C-288 (Q), Rev. 4, indicates 12" spacing for_ slab _ reinforcing.
.
Contrary to the above, l _ the first top and bottom dowels are located 34" from the face of the wall, See Page_2]qr_ sketch of_cxisting_ dowel l location.
; Nonconformanc_e_noted_d_uring_r_ opting _QC_ surveillance._Q_Lis tJ1.203 __0neulloid_ Tag _ applied.
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Repair .as_foUms:_Drj.ll_)JLdjara,_holel, fill holes with non-shrink orout (Enheco
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636) and set the following bars: a) 2-#6 bottom bars and b) 3-#5 top bars at 9" 0.C. in lieu of 2-#6 bars at 12" 0.C. Enhedment lengths and lap splices of bars shally
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_in_accordance with the prescribed table on Dwg. C-211, Rev. 4. flanufacturer's in-
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structions on grout.inq n.. ....... . o.. .... " shall be followed. Expected implementation,date-7/16/76. f(f. [c artyv1 g, 23 g(, " = ~a'~a '"a= a'5Posa.a~ a nuu s-fR/^^gY'~' $h s tme,e. y,,,u ,w. , sc..e c,,o Field to_ provide 4 - #6 drilled _ dowels _as_shown_in_the_shctchJsecjhi21._with , _Be - wS A cu& 4 X' l'-6" embedment_lengti _into t 5.6_Line_wa11,__ Lap _splicca_oLhara_shrt.l_.he_as_per _ ac/4 <*-/ //- /d i nats]_3_ ofJwg,_ C-2Mf )_, Rev. 4. Manufacturer's instructions on groutin? shall be d 9 P 76 followed. ./~.6 k / J. . t .~l ? I 7 (.
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Slab #3. Discrepancy Documentation slab number is IIT# 81989 Slab #8, the vendor transferred stamp _is IIT# 81982._ ',
<1etected during OC field review. O List #1.109. d
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A_diverepancy_exista _be. tween milLulab_numbet_ documentation _aud._the_ vendor.. transferred _ t _ntl'mp mmber on two_chopJ'abricated_aaoemblico. i t Documentation _for_D-9 .16_shown_HT881989 alah !h74 tha_vemaav-
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- 1. Project Narne Jots No.
j 19. 20. ' _ .J M Jand 7220 No. Page l._of 4
. 2. Unit (s) 3. Drawing / Pare.No. flev
_
- 4. Item Description i
- 5. Itens Locatioes
{. N/A 72_20/C-220
,
. 6. P.O. Or Spac No. 7. Serial No. 8. Reptocernent Part 7 Re.f.nToreinn 8 teel Aux._llidg.
n 9. Someo 10. Constractor/Suppleer NM _ ,._ ___ , _Nf_A . Pla arp all8 a,,o. H/4-. '! 11. Inspection criteria . Construction N/A en , A/J4~ g g estjp s a. asmC aorseonszEn is nEyCn ayyaCnEo 14. Descovered Dining 15. [ quip runneshed ey I
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- 16. Nonconforming Conditiari:
a o. *21,0 fun f O 'v"C s' * * "O"a'o"
"" U" DaEc:a Occast O vEs1 OciEarOsao O N 24 Disposition Concurrenes
, The_ Typical Beam Focket Rebar Detail shown on Dravi 3g *[2@/,C-2_20 Rev. E' . REWoRMl R EJE CT MIPASR U b AS95
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- s. :tres that . Dowels are to be provided 9t _r;nllice vitlLYettinal_Ibra_if ek'
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_ _ ._ m.> re.l49tL .,ng_ILebar_ic_cnt . Con trary__t o_th e_above , _a t_thc._ fo ll nving3aca th n n [PHOJECTPIEL . & -R. l,, more than cne rebar van et.t and nonc vere replaced: . IME E ft_ _ AN E ,
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Pn > 3 DATE,D N G g% LT CONb :p aNGIrlsw.]. *-
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P H QC E ONEEN DATE I i I s urnonezEo InsPECron oniE Cont. pg 2
- 17. Reported By ' Date I'
- 18. ed Dy f Date 25. Disposition Results 1% Y /r Y -
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- 21. thluting Q io reELD ENGtHEEHING QT I'H E RS ($PE C9 F V )
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- 22. Drield Engineering Despositiori Or'u Sacia==a'aa accoaarap= a o's"os"'on 'o 'a c' c aa'a r E a'"a ~
1 lM 's L S Mt $ FM 102y For each of the locations above, Revork as Follows: Ren1rtce the Baro v111sh d* A E~rG
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interfere with structural members as required by the Typical Deum Pocket detail _ <Cc t E c-L d 4 Nw id1
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shown on Dratilng 7220/C-220. Drill 21/2" diameter holec and cet replacement C2 C M 8I- 4 i FWN I Parc vith Hon-Shrink Grout as recommended by hgrJtt mani[acturer. M~~ocrt- 1.'lPl76
- 23. Project Engineering Dispositiore
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- 26. OC Acceptance goaW }N N QC ENGINEER DATE
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AU THO RIZED INSPECTO R u, ,
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. 1) At the'Pilaoter located at D-5.6, Elevntion 63I 4'6" ; 2Jll Vertical Bars were cut to allow the
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11 -f-rtical Bars were cut to allow the Installation of a Structural 14 ember and not replaced. ' I , Items on_ hold _pendinglfinaLdisposition, "Q" Ho.__1.203.. _ 7 liold Tags Applied.
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s e. omcouronu;nr. conoes son: _ _ _ . - . . . . . . - . _ _ _ . SDeLJh20LJtev_._6 Para. 6.6.8 staten_;.___" Pipe and fittings chall be a.lequat<.ly blocked, T ra i, e ' n ' hera.rico bo bi in_ position _during_chiptaent and_they_nhall_bc_ fur.then_ceparated by durmacc_nn rnu._hc_ _ mccccary a prcycnt _ damage. " Contrary to_the_aho.y.c,__three nipe spools._()llCB-19-S612-6-hR . 1HCB-18-S612- 5-6, ' _and_llICD-19.S632-0.I l
}_.vete_delliered_kq_the_ job site bent as Indicated on attachmenta A4 and C.
, _JIonconformaacc_no_t cLdur_ Loc _rnceip t_I napec ti oli. 'q'._n. umber in h.124. .3 IIold tags applied.
- 89. @ ..F LD otSPoSli.oM Or'<'o arco =asar>ar'oaraoure vo raoercu raa.nean ~a as. resto o..rossi ow n.suo,s, Wi m.:n . ^ -
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- APP. COI.,E NO. REQ *D RAOlOGR A PHY c1T3lj [ SPECIAt. 6 A7cKING l PREHEAT, CCRT.or CO M PLIAN C Ej l
M AG. PARTICLE tMTi( /SPECIAL CLEArdNG V l H CAT TREAT ' [M , -% MILL TEST REPORTS l
,8 ',6. PENET RA NT LPTk h l PAINTING l h CODC STAMP f /' ! DATA REPORTS l^
STEM b M E O M T 2. d M 9: [ 0 9/,o. g,qc7~W3 60 t .a.t SS.- h:" \ t- IN _
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._ APP. CODE A 5 /A(= SL:C.ITxo. nEQ'D
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2rocurement_1uper.Y16or to return n _ spools 11ICB-lp-S612-6-hR 'and 11ICB-19-S612-8-2-to Iff Grinnelle Spool lilCP-18-S612-5-6 will remain at the jobsite and replace the _ random length 4"_ diameter IICB cla,ss pipe ordered from ITT Grinnell on
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_ . _ _ _ . . _ _ _ _ _ . ITT Grinnell will ship a new spool to replace lilCB-]8'-I"/>l2-3~6e _
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- NONCONFORMANCE REPORT
*
; 1. Project Name Job No. i
'
- 19. p} 20.
Midland __ 7220 No. Page l_of 9_
- 2. Unit (s) 3. Drawing / esse =m. flev 4 Isem Description 5. Itens 1 ocation l i _112 HCfnforC!pgJteel !
l 8. P.O. or Spec No. 7. Serial No. 8. Replacement Part AuxiliaryJ!uilding
,,, 9. Source 10. Contractor / Supplier I l ___N/A_
- 11. Inspection Criteria
_ N/A "'" #[A aEv ""- _ Construction _ N/A t
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,,no,_g.1,pp.1h es. AsuE Auf nonazEn i s. surtCH AfrAcuro 14. Discovered During
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- 15. Equip Furnistied By l* Qow'o OsrEC OorwEa no._ c-ihn nov o o ', E."S " " g 7o " &n Dao OwEC:s GcoasT O TEsi Occitar OEna Gr'o
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- 16. Nonconforming Condition: ,
l 24. Disposition Concurrence
.
Draying C--lhO [Q)_,_Rev. ,,9,_Dataile17_in_ par _t_St_ates: " Provide l~ aEwonu .E .E CT nerA n use A. .. l
.._.cxtra.hars _ parallel.to siden_of_opcning_cquiti to..arca of interrupted _vn11 or_slah & __
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bare,_).t2ag_a ria_oLtritamer_ baro , " Confrary_to the above,_7_gf_bara have been V
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_[/d d_ DATL
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interrup.te_d_by_n_ door _. north of IllinqE_5ZLline_.Els_61h'-0" and_only 2]D_bara
.7 ENGINEtn # DATE
.- jequal to_.3J(2_bata)_bave_besn_prov.ideLJee_attacAed_EtelstsketcL__q-List 1,203,_ ,
el(4 '__. _f 'd '76 CT CONSTR GO 4GONELM DATE nrm Unin 'Pnu Appi4en- Na Luetx Ms ty A1p at~n Jht 41tL 1"Q Aft-N/M OA *~ ' g limasonstrst w c: Jh.coPos/7/OP. V/' W W '/ U//<*- ""'"*"'*' '"*"
- t 17 fleportad H Date 18, i ed By Date . 2S. Disposition flesults i
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; 21. flouting @ T O FIELD EN GINEE H5N G Q TM/1 BENS 15Prr'tFY e'
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- 22. $ Field Engineering Disposition
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Rework as follows: Replace the interrupted unll bara as required by Del, ail 87 on ,1ff, g f,f (,cj g ,,,, Q [ drauiry C..lho (G), nov. 9 Drill holec 1 inch (min) larger dica.cter than the
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- 1. Project Name Job No. 19. 20.
Midland 7220 No. 472 Page l of 2 2 Unit (s) 3. Drawing /Part No. Rev 4 Item Descsiption . 5. Item t.ocatkn I kJ See Block 16 Reinforcing Dars Aux. Bldg.
- 6. I'.o. or Spee No. 7. Serial No. 8. Replace ent Part
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N/A N/A ein #<f e.E v n o. Construction N/A II. Inspection Csiteri' tre no NM '2- ^5""^"'" "'**" 14. Discovered Dening 15. [ quip Furnidied By
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QDwG QsPEC 16 Nanconferraing Condition: COTHER NO. OEs""*Ya'o* @ Ec:o Mcoasr O *Esi OctiEa7 O<aa Or'n 4
' 24. Disposition Concurrence ,
1
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R E W O R ec l IR E SE CT REPA9R USE AS OS~ __Itern h _ Drawing _C3%A32,_Rew 2LE4_calle_for. 2J1LMK.A&_ba2e_@_12" at the ><1
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ea stand _wes L31 des _otthe_depr.easion_in_the 6 32 ' 6 " alab .he twc en 5,9._a nd d_[.a I E rd INEER ,P,3JJ_ _ _ dATE l 6.6 line south of "II" line. Contrary to the above, only '6 #8 MK A8 bars
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have_bcen installed _alcaclLdide_nLthe_ilepr.casinn. hOJECT
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Continued on Page 2. ""Y}' ' "5 '" " ""'"" "^ AUTHOfttIED $NSPECTOR DATE o l 17, fleported By Date 18. 6i el By <j'/, , Date 25. Disposition Results l t ~/)W 7, 27. 7h fh TTY.4'" // Y' N '
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- 21. Routes @ TO sraEto ENGINEERING
} Q T[lOYD[ERS I lSPECIFYl [
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; l 22. SField Engineering Disposition O r'= 'a = aa'a = = a'"a = coa"* aar o o'5"o5'noa To ""o**c' = aa'a ce"'a a
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CMrdLCDDL.fE/L_.)$Lau.L f! I IteraLL13 - Rep _ lace misiina_hars_as_rcouired_by_ Des _ign_Drawingt D-
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Mid 9.13.*14- .
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Item 2 - Provide a non contact _ splice har to_r.ep_ lace the bar which w3s cttt. I i I i CY %>
- 23. Project Engineesing Disposition "
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l 26. DC Acceptance ff7 QC ENG8HEER
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Item 2: Drawing C39- A32A, Rev. 2/F2 calls for 12 #8 MK A'25 bars @ 12" (Section A-A) north of 'Kc' line antLeast of_5. 3_line,. Elev 63286". Contrary to the above, one (11 #8 MK A25 was cut at a beam
.
l artd _not_ replaced. - i Item 3: Drawin_g C39-A23, Rev. 2 calls for 2 #11 x 1486" N.F. Bundle bars at the top of a beam at 'Kc' line ___ and 6. 6 line, Elev e632'6"o Contrary to the aboire, the Z #11 Bundle Bars were omitted. _ _
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_ _ Items.1, 2 _and .3_noteid.a,ffer,tu,gover_for_CPQo
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_____Q_ Lint.Jiurnber_1&.203, Slo- Hold Tags _ applied (Da rs installed). i _ l
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NONCONFORMANCE REPORT .
- 1. Project Name Job No.
,r w g- ,
- 19. 20. E Midland Plant 1 & 2 __ _T220 No. Page l.of i .
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- 2. Unit (s) 3. Drawing / Port-fvo petail Rn
'
l' 4. lum Dmeiption
'
- 5. Hem Locanon J2 C 'n8 IQ) 8 7 MaindtNN etration_ Type II Combination Shop
- 6. P.O. or Spec No. 7. Serial No. 8. Replacement Part 9. Sourc __ .s.
p .f4 10. Contractor /Suppleer N/A H-26-I, n,,o,. .II/A_._ j
- 11. Inspection Criteria ria N/L_ nEv NA Construction N/A ;
,, no, p.111_gjgy s 2. asuE AusnonszEo e s. sxErCH ATT ACHEo 14. Discovered During
_
- 15. Equip Furnished Hy _
@= O sr.EC DovuEn ao.
_ _ _ _ _ O 'v"E s * ~ d Eo " Om bo q,c.a Gcoasr O vEzr
- 16. Nonconforming condition:
_ O_C_t.iE.ar DEac Qr_'n.
- 24. Disposition Concurrence HEWoRM REJECT R E P AIR uSE As as
.____ sho!L f hc _ nd d i tion _of_ gunac_t platea_Wehicd _to_pxin t,ing_guanseLplste EJ.he_pozrJo,_ x
~
_ r find flanc'1_plRLRth Sile_n.eLINs_ sits 3_oq_the embed end of the_ penetration, (end opposite thic_kened 1.iner plate end) are not being velded with full penetration JJ d h eposECT F8 ELD EN g LER
'~
,_ j DAVE J '(.
'
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_ r - anne jun __.d nv ,N,7,j. ve d ag_onecified by .the veld. symbol. Visual inspection indicates the velds are i 4, x.f 2J'% : i
!
approximately 'i/4" throur.h the throat rather than the 1" required, "Q" No. 1.1011 "" 7 **""" " "'""
"' '
Athesons zen sNsrECToR oATE 1 Uni rl t n re ~ nnnlincl.
. 17, te sted By Date atidat d 1C. '
. s Dat .
- 25. Disposition Results i
- i
!
- 21. Routing 1Y491 $e U b ""
O h- tb'r Yb t' . # I MTo FIELD ENGINEER 8Ha ' QTOOTN4t'Ib PsekCIFV) M m66- F a n t utita
'
- 22. DFictd Engineering Disposition Or'='a saa'a==a'aa a<coaa5"os o p'5eo="'on 'o rao'a c r s aa'a r = a'"a ~
t
.Ah /MtL%d $_VA v i A drawing change has been requested in order to make or complete the welds which gg g g.g g either were not or could not be made. The welds in question will be made or reworken . /tW4ddq d dh '
f, in accordance with the drawing changes when they are receiveda g
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7/]M76 _ /2GI 568 /4[l0 GdC,MIEYtW/G $/5 N3/77ap o &y
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- l. _20. Project Engineering Disposition
-
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! , QC ENGINEER DATE g
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!' ,) autuoRazEo susrECion D A v at
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I _ . . . . . . _ _ . . . . _ . 6 _ _ _ . _ _ _ _ . _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ __
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NONCONFORMANCE REPORT (CONT'D) .. ea = = _.2_o r_2 ee.aca aa _.1U h => en __ _ u-.*___ _ -_
-Block _22 Continued:_._ - - - _ _ _ - -
- l[ __ _
-Revisod Fiold. Engineering.. Dispositions __ Ctit.out.. Nonconforming _atiffners. fit and weld to drawing docian - _ . _ .
_ - .
. requiremento. /
_ fg _ , /
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s NONCONFORMANCE REPORT l' " T .'- , h T, ' '
- 1. Project Navne
, - . .
.. .-
Job No. g g, . 7g, Midland Units 1 & 2 7220 No[ 470 ' ' Page of l'
, 2. U..se4s) 3. Drawing #an ,,-Nor Hee 4. Item Description 5. .lteen 1.ocation .
Aux. Bldg. 7220-C-281,_,C-2 74 _,_3, 4 Reinforcing Steel Stirrups
*
., ;
. 8. p. Or Spec No. 7. Serial No. 8. Replacernant Part
_ Aux.' Bldg {q'[ _
,g, 9. Source 10 Contractor / Supplier C-231 *' . ', , ; ;,= , .j ; /
i II. Inspection Criteria N/A ria _ N/A nuv .R/A NO. _N/lL_ Construction N/A N/A -
.
,. .s< i.
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na No. ta. . sue auvNonerrn . 3. .nc,cN i4. o,sco,,,eo oo,ing
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.,,,cNeo 1s. Equip ru.nashed oy~ '
I Bb.*a__R_s'=c Dov.a ra as_ _.__ _N/A O 'v"c' "G"N O O v== D" Oarc O_grc OMsr O vesi Ocuchy OcNa_On o.
'
l 16. Nonconforming Condiss.on: _ Rm 3 d M. MM481 Mh M #8 dup G '* Di'"*'*" concurrence j
>
9" O.C. In too pilasters @ Kc Line from Elev. 614' to Elev. 630.75'. Contrary to "' " " I "' .j 7 * '- "''"
" ^ 5 ' '
t ._ .._ . . X-- -- the cbuve, f6 ncirrups on 12" centers were installed in these two pilasters in
-
accordance with Dvg. C-274. Rev. 4 & C-281, Rev. 3. The incorrect reinforcing steci [Q"" ' ' ' ' " ' ' '"
/
'" '
g stirrups in the two pilasters were embedded in concrete with the Kc line wall from QhM =_"r_w ?L _ _.. 6 rg "]"[7_.e " {," Elev. 614' to Elev. 630.75' when concrete was placed on 2/12/76.
,
,
Two Hold Tags, Attached.
"Q" List No. 1.203.
-
{''""*""'"'"""a'"_
^"'" ""'"'#*' " "^'" -
y 17 Re ) Date 18. V - aegD'y Date , , , , 25. Disposition Results Ab *k t Y[W f b' *
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- 21. R' outing
%vo neLo cNoeNzaneNo g 10 ogns gsrecervs y * -
n' .72.' QFeeld Engineering Dispositiort QF SE LD ENGINE E RlNG HECOMMENDCta D* $ POSITION TO PROJECT E NGINE En#NG
.
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Route to Project Engineering for disposition. *
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- - ,f/ %Ws
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- 23. Project Engineering Disposition "
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l,atest NRC' des _ign clarification regarding longitudinal slot breaks in high energy pipini , c esult ed_.in_climination_.o f intermediate _ slo t hreaks_in_ main _s team l i ne_nt_the_p i l a sters_ i f in question thus drastically reducing _the torsional _foJ_ces fo_r_whi_c!Lf B_sLittunfi 0 9" are reguired_,___ Engineering _haS_eYaluated "ns built" condition _as stated _above_and_hne D M I/ / - I found that the pilasters (buttresses) are structurally adequate. Engineering recommendr [oc cce g /y /) g i N use as is".'- M eNoiNeen L Tc - ' l e The design evaluation substantiating "use as is" is contained __in Volume _ l L(c) T Item 2-16 of auxiliary building calculations AUTHO RIZE D INSPEL FO R DATE
' ' }'found_in,engineeringfiler>.
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_- NONCONFORMANCE REPORT - i
- i. eroiece nome Job No. 19.
" '
4g 20. f &N J aland J)7220 "
+
- 2. unism 13. Drawingte.re vea nee 4. i.e. Dese,iptio,, Reactor Ikiilding Domo 5- 8" La**'i a 2 l C-620 h spray _pyntenLHanger_. Luga_ Cont._f2___ Dome _Aasy.._ L
- s. e.o. or spe. no. 7. se,4.s no. e. soo,ce io. Conir.ctorisuppiis,
- s. neps.c. ment e.g ,,,
"/" l "Ev N o- @mtgMm
___N/A N/A }@
- 11. Inspection Criterie
,, no' 311g7}{ t a. AsuE AuTHOnszEn
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e 3. sMETCH ATTACHED 14. Discovered During 15. Equip Furnished By
@DwG OseEC OoTHEa No. CEN O 'v"E s'*
- YN.> 9'" D Oa EC:G DCOMs7 O TEsv OCLEr.T OENG Or'o 11 Nanconforming Cundition: -
- 24. Disposition Concurrence nEwOna nEJECT nErase usE As es tion _granve_welLia_requireUo_hn_wnldeddrontthorroutdo_quhe_xclddoJnt_for_ ><
'Pvpea_I, TT, nna TTT Unnger.luga. M2 dt_ht.Ar ' W 8_,ldW rnorECT esEto ENGsNEE oATE Ogntrary to the_above, the dome spray _ header supportJugo_gro not /f/ NC
,gg..- F43 '/6 i, DATE weldeLaa._the_dcaign weltaymbol_.rcanires..__Eome._ lugs _are._being_veldedJrom_the P
&.0 NEE bR t CONsTH QC E INEER W-2/ -L_ -
DATE nthne nido of ihn unla joint. nnmn nrn nnt hainer unlanr1 wi th ibll nlain thini-nnnn AUTHORIZED $NsPECTOR DATE fill. and none have completo full P.cnatration veld tojho root nido of thn wnld *
- 17. Reported DV D te ' V ated By D to 25. Disposition nesults
- b. 4Y +s b f?$ Y/5[ ~ "
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' 21. nouting
% TO FIELD ENGINEERING ~ C 'O TH E Hs (sPECIF -
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- 22. QField Engineering Disposition EjFtELO E.NGINE ER9 NG RECOMMENDED De' 058 T OON TO PNOJECT E NGONE ERING fr_n_pt b & / **t$tcc.a E 5 / ._
j I AHe. /uf 7 LW,0 c'f7 Repair _in accordance with detail shown on continuatLon_ sheet. -
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- 23. Project Engineering Disposition WWM *
- _ _ _ . . .
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Engineering _han_revicWe d_anLevalua ted_t he_weldJoint s _far._th e_aubj ect._luga_Ans! recommends to renalJ_ina ccordance_ylth._detaile shown_in_the_attachetaketcitfor _ lugs type IA through_IF_,_IJA_thr.oingli_Ilp_ond_111Al_IIULrespectively _These a details,will he_ incorporate Lin_ drawing _C:620,_rerialan LS- l
) Q N'* & ** W QC ENGINEER 9/.es//j__.
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l - - Qoint.. (Referenca_ attached,..pageJ,1.'and 5_of thin _N.C.R. for_ details of_the_eyistingicondition ) 4
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Wrther;_.the_ draw.ing_dcaign_ doca _nqLapecify_.ortthn_ veld _oymb 9 1_the_amounLof_ fill _ required whertthe_.wn!d
'
_ prep... anglo _ on the _ arrow. sido would. no t . allow, welding _through..the . lug _thickneca. but..inatead_the wold build _up
,
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__would. .ba_on_the .. side _of._the_ lug _('sn _ areas _where..tho liner. plate,. radius _.to . the lug angla_ changes _theJoint _dealgrt -.
. . making _it. outsido.the. atandard . weld. symboLtolerances). __ . __ ___
j I Notet. field _Wolding Engineering.han _stopp.ed. any.furthor_ wel. ding on .theso... lugs. pending_plarification of
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NCR No. 480 .
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s Page 3 .of f A* y
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DESIGN $r.a SY:00L DtISTING WELL ' s
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This condition exists on #/ O //3F C.f T -
. - - . - - -
. .. L. /./9.. of the /2 _ Type II support
&~RiC4c.. .f0/2
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T'fFE II. , 2 were welded en'the cor-
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rect side, but had inec=plete , Spray Headei Lugs incorrectly welded fill and incocple e penetration .. . total # # of 42.~ lugs accessible to the back edge of the support for inspection. lug looking fron weld cap.
.-
/ f lugs were tack welded only.
-
.
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Note:
.
All welds lack full co:plete penetration
.
to the root side of the joint. I
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n NCR No. 4 80 . [W N.s, /
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DESIGN WELD STd30L EXISTING VELD
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This condition exists for
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I Type I supper lugs on //o
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of the /3 7 total lugs inspected. hA % , %.#-ep7%-,,rs.%g,,.r=:: q, '/ is/. m velded with a fillet both sides.
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f VERT! CAL TOLERANCE. = t 2cMf(x. , I (m';'m .Q --p-: .;=.-e - m :-T.y e = e . w.c _, -
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TYPE I Spray Header Lugs incerrectly velded "pysyr '. tota f3 ef /?7 lugs accessible ~
- for inspection. #[73 terBf - ,
'
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, 8 3 lugs were tack velded only.
# Mar es7e Wh##O US 32- Tff,E .Z' 4ttd NG tAsin1sto - - -
~ " "
Note:
.
All welds lack full co=plete penetration Tnis condition exists for to the root side of the joint. Type I support lugs on 77
,
of the /3 Y total luys inspected.
.
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NCR No. .s o n (% 2* / ) Page 5 of ffy % ( ,j' ,
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j DESIGN' WELD SYMBOL EXISIING yELD
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TYPE III
- Spray Header Support Lugs incorrectly -
t velded total '4 9 of N o lugs ac- '" .-
- i cessible for inspection. smer Mrs
.-
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; //_._ lugs were tack velded cnly. fac, ,,,g
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Note: { All velds .,ack. full co:Plete penetration This condition exists on 2.3 to the root side of the joint. of the. //0 's * ' 1
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$ ?OINEER MEMORANDUM . O
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S s. g DATE 9- / 7- 76 D
}?EACTCQ. $Ui1.bIIJC {})J1TS I A.9 ,
SUD1ECT: 32nG Lud; WEL11A1(; J)GT4): R hs h i REF: b.'r ?C C-4204)) : 2EI's" . C- 62)(Q). Ept/g f(Ce 1+90
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AA0 hc COORDINATION: E!ArrL'1 Dato f./5-73 / Time /b50.SH./AAO Contact 176 E/.dAALV
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9-17 7(, 3: ,5 p.)q. - Atik h280L EJJCIJJE&CIAk; Re!2um'sr/BrKS FCC li tE FCLLOj,in)G isIEL.h SYHSOL -
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Tljis AtYLISt TO HI& bETAILS 2 '!!YllV h!Elb C20
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C-62)(Q)il?SV4 PhpTIAL h/As istuab .9-/C-- 74 ' PCAl2TDhTl0.0 hiELD FCW T/rE
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RESIDENT ENGIlEER / b ' _______________.________ .
/L ,Lt- _ _ _ _ _ _ _
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AA0 Review: Group. Supervisor
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Date: - i
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( j NONCONFORMANCE REFORT -
' ; 1. Project Name Job No. 19. 20.
Midland _ 7220 No. 484 p,,,, l ., /
- 2. Unst(s) 3. Drauwng/Part No. Rev 4 Item Description
,
, 5. Itens Location f p y,J @ &_.#
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1&2 7220-FSK-CY-87 1 Trash Rack Guide Embedments
- 6. P.O. Or C; n "?:. 7. Serial No.
_
- 8. Replacement Part
,,, 9. Source Field io.-e a u / supplier QC_4krlti- pf M
#fn 8 ey/g f_
F-lh438_g. N/A r "* REv "-
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- 11. Inspection Criteria _ Engin".cring _ Inload_By.erson_. [1M 8 '# U
.R No. H-1.00-207 I a. esar AuTeioRe:Eo .. sxETCH .7 T ,C.. E D 14. Dncovered During 1s. c,.ip runnished By
'"' '
U "'" Cowo QsPEC DorNER No. C-2'I3A NeV- 8 O 'v"E S "00"No " U" DaEC:c OCoNsT O .Est OCuENT OEMa IDr'o_
- 16. Nonconforming Condition: '
Specification C-233_(g) Rev._8_,_ para. 6.4 states: " Pieces shall 24 Disposition Concurrence REwoRe( REJECT REPAsN USE AS 95 he piece-marked on the drawings __ vith the corresponding tag markings on the steel." w3do) _ _ _ , _ . _ Contrary _ *w_thg_gtnye a _J&cAtel_sketeth_722O_-FliK.-CY-j] was referenced in P.O. ffpfrocsfd/hd3 P JE CT FIE LD ENG8HE ER c,d/'a./n ATE
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F-ll[lj36 0 to identif7_tv0__tIDsh_raci gylde_EsDemblien,_and_th.e_gketch_did t not M T ENGBN
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Rf D ATE , Plecc_ mark the acaembly_pantas__The_gnsemblies vene_. delivered to the .ios site e
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cMWdFL tCIN_E_E rt.i(:DATE V N.- vithnnt nurri ci nnt marle f rmn a n po t- smon i fi enti nn (' 933 _ %_Hnv. A; pnre Ch - {iefJ r 6 CT CoNSTR QC AUTHORIZED ONSPECToM DATE Q number is 1.202. Hold nendinre final dinnosit' ion. / Hold tus noplied. 17 Re rte Dr Date 18. V idated By Date 25. Disposition Results
/. f l$lh & Yb ' {}l !(.O rY' "
- 21. Routing @ To FIELD ENG8HEERBMG h) k[tERS l$PECIFYl
- 22. DField Engineering Disposition Or'E'o ENo' NEE".No r.E CouuE Noko o.sros. riom vo rRoJECT E No.NEER.No Fiela to iaentitsf trash rack guiae assemblies as Fun-CY-3061 5 Assemblics to be. go,ff,fk4/,,A
- physical' marked and piece number incorporated on Bechte). Field sketch 7220-F3K-CY- _ ,[MM7 82,
- 87. da 'm. cfz/> s'- a. -7 e iWA& %vniir
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O__ 6 1 L la B e.. v.Wu
- 23. Project Engineering Disposition t'Ap.sh 0cb Kt nab!$'A
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'124W3'2hmer 6ZZL QC ENGINEER DATE O 'l AUTHoRaZED SNSPECToR DA%
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ls,* , NONCONFORMANCE REPORT . !. '
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- 1. Propert Name Job No. . 19. 20.
Midland Project _ ' ~7220 , No. Page._ _
- 2. Unit (s) 3. Drewing/RJOCNE. Ikew 4. Blam Description ~
sJ /A S. feam Location St 'fransft.r e C-256 - (Q) 2 c d ,u m % e,ao
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Aux, Bldg. Tube Room '
- 6. P.O. Or Spec No. 7. Serial No. 83eplacement Part 9. Source
,,, 10. Contract,or/Suppleer s ,
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_N[A. P/N _[f [ pry Con 3truction ' *
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l II. Inspection Criter6a - IT/A N O. N/A -
- 4 , , , no s a. Asur AuvHoreszEu e s. sucycN avvacNro 14. Discovesed During
" " 15. Equip Furnistied Dy Qpwo_O secc DorNEa NO. C-256 o ',,5, P " p ?O Om RO
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- 16. Nonconforming condition: ' On.c:a QcOMsv 07ast OccicNr Ora's Or'o
- 24. Darposition Concurrence i
ers won M wassey nErase use as es
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.Draring 0-256.i:ev. 2 reinforcing pla_n..ab_el_evat_ ion 634'6" calls for channel embed
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l froat elemtien 620'0" to 630'0" located on 7.79 line wall and l'6" south of the_ -- (/gG g
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conter line of Reactor Building. required Contrarytotheabove,concretehasbeenpouredtn] "d'[)-["d.Q_ y,,g /h[*/ j t elevation 621'9" without the embed. c .iNsEn .ve Mck -
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. 9,.m /6 EC T CON 5in Q NG8MEEn DATC
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4 One_QC.llold-. Tag Applir'ri
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jf f7//; AUTHORIZEp GNSPICTOR _ //pjp/fL/// DATE
! (Q-List Ilumber 1.202) l 17-f(Igi4f561(f"" 1 Vdtts8ated Dy Date 25. Disposition Results G. M. IIamblin ,'f./f,-M
- 21. Routing
. 8Date12-76 9 TO FIE LD ENG97.FE HONG Q JLgry.,,-
b1NEHS {SPECIF V) l
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, 22. QField Engineering Disposition @res tu eNoeNe eneNG HECOMh..egr*E D DISPO$tTION TO PROJEC F ENGINE ERING
.
I Field recomenda revise drawing C-256 to call for channel embed from elevation 621'9"
.to 630'0". Project E gineering t Ev'luate. a .,
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/ffN 82076 f m~D YW
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, 23. Project Engineering Disposition
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Engjneering concur _syith._the_s field _ recommendation-.to provide. the channeLembed
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from_clevntion D1'-9" co_.630'-0"_ lio_aafaty_. implications _are inunived. l ,
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$ 1. Project Name Midland
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Jota No. 7220
-O NONCONFORMANCE REPOllT Lorreded 19.
No.
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20. l' age.l.of - 9 I i
;
- 2. Unills) 3. Drawing /Part No. Rev 4. Item Description **
- Aux. Bldg. IIcX P/A Dulk_9.Material 1 1/8" x 2'6" A490'D Ile kta QC Hold l
- 6. P.o. or Spec No. 7. Setial No. 8. Replac.mont Part Source
,,, 10. Contractor /Supplice F-14792 IJ/A ."/" ll M "rv N o-Sun lier North Central Fastener '
- 11. Inspection Criteria BR No. _11-LOO 916 . as"e auvuoa'Zeo 83 sHrven avv.cuco 14. D.. covered Duran, is. Equip rue she.i ny
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, O nwa Qse=c DisvarR no. M f j ? _O 'v"c's* " Eu'o" O'" D '
O.4rc a Oco"sr O res' Octerav O<aa Er'o
- 16. Nonconforming condition:
R 24. Disposition Concurrence
~
REWORM st E J e'C T R E P AI R USE A S $S'
._ Anr3Cl. A!9C_ Contrary._lo._thp_pbove the_ bolt _heodo are_po_t_ mar _ked Ah90. The bolta g e -_ . 2f_ _.
._._boyever are;1 tamped A490 on the_ opposite end of the head, (2)_P_..Q._F-14792_.parL_1, states: "To Document that materials conform to the
- f d _ _ c N . . e [j 4 _
eRoje cr 4 l - ri e r.c rao_suh nog.en' re cR___ h ,oave 9 so/7G. l
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g appl _isable opg_q1f_1 cation _Be_ch_tel_ Forms FFG.-9-1 and FFG-9-2 shall be completed by ', jp the Vendor and returned on or before date materf al is received." Contrary to the
,
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AUTHoRIZEo INSPECrom DATE l above, Forms FFG-9-1 and FFG-9-2 have not been received. Cont. pg 2 f
- 17. Reported By Date Date 25. Disposition Results
/M D,& & - R-n - u 1,8,Yya W <fatyd.By1- w x b. Ti^ l H G
- 21. Routsng @ To FIELD ENGSNEERtNG /
6 - Q T@D othERS lSPECIFY) [/ ' IhM 4 N 22 4rrac'd Engineerine Disposition M'" E 'o 5 " S'"E * ""'"5 E c ""*" * "'5"*5 "To"" 'E cT ""c '"5 '"'" a
.
_- q)M-d k.kM.% 0 Paragraph (1) use as is. Marking does not affect the quality of the bolts. Due to 9 2A- 4 ' l
, unusual length, bolts had to be specially manufactu. red. Marking Una inadvertently placed on the wrong end. ;g .22 y f/t.c,k l
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- 23. Project Engineering Desposition Harking of bolts is for identification and was inadvertently placed on the
'i wrong end without any effect on the quality of the__ bolts. The required documen- '
i j tation for conformance to the applicable specification was received on 8-18-76. j Therefore En dneering concurs with the field recommendation to "use as is".
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NONCON FOFIMANCE IIEPORT
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8
- 1. Project Name Job No. 19, 20.
I Midland "' "' *'
- 2. Unitis) 3. Drawine/Part No.
._
7220 new 4. sten, Descriptioes i 5. Itesse Location Con t .' #2 -N/A _y/A Concrete
"
- 6. P.O. Or Spec No. 7. Serial No. 8. neplacernent Part 9. Soe,rce Pour CC(_662.92)'b'
,,, 10. contractor / Supplier q N/A
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.
,
N/A Pia _HM REv RA NO. _H/.A_ subcontractor Champione Inc. 'i
'
II. inspection criteria ,, ,, _ F1.70;8 . a. .s E auf wOrie ED E .xETCu .TT, CUED 14. D,wo.ered Dorin7 ~ is. c.c.io r n.shed ii, -
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0 0=0 DoTuta No. C-230 Rev. 7
.
O sPE C
- 16. Nonconforming condition:
O'v"Is" "g"iO ._ O'". _U" __ OaEca.DCOadE3cd;=dcupM r OEaa_ OrtD *
- 24. Desposatiosi concursence
-
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mass concrete sections (two and one half foot or mor6 in thickness and up to six foot i F] [ p thickness) noc to exceed 750F for any one batch. Contrary to the above Batch Ticket No. __4
/h[ _ .
PHO S E C FS E L
,g N INEEH _D TE
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l 09842 representing 6 cu. yds. of concrete placed in pour CC(662.92)h' ha_d a Y.M
/
g C.'T((t/ g/& temperature of 760 ENGsN _DATE Nonconformance noted during_ testing of concrete. One Hold Tag d)rHOMJ&pC
)] PL'6 ft 9-N>
dJECT CONSTfD d ENG8MEEH DATE AUTHORIZED GNSPECTOR DATE
- 17. Reported By Date 14 -'i ali jed ny Date 25. Disposition nesutts fdiE b ,_ h 8 'l 4 -L k / TM/c f) , NS /~ 7b
- 21. nouting $ 70 FIELD ENG8HEERING Q Od HE84S jsPECIF Y ~~
- 22. OField Engineering Disposition &BILD ENGtNEERGHG RECOMMENDED D9SPO5s F00N T O PgtOJEC T ENG9NF E R9HG
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drrhu . . e i 23., Project Engineering Disposetion . l The_idgher placemeDLtempctature.3111_ tend _to_ increase _ shrinkage._ setting _ rate: and water demand _whileg eduCADF.Utlumn,_ durability _an L atrength. A1* F temperature _ _
'
dif ference for 6 c.v. wiH_noLhayc.An_appreciphic_cffect_on nnv_of_these_ factors. Engineering concurs with Field Recommendation to use as is. { . 34 g ff MA QC ENGIN EE bMM DATE AU THORIZE D INSPECTOR DAT T \ 1
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. f o NONCONFORMANCE REPORT w- g
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504
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__ l .v e ="O. Conntniction "~~ "~'"~h 'MM b' % O .ouv. va .ia~... .ure-v.so t j s.. moncomeo.-. .ea cono.v.on l- _ _ . . _ _ _ _ . . __Pstragraph_6,1.of_WD-l_requiren a fit-up_ inspection (initials anLdato in block IlgA of the 1 __ W96) by the LFWB_anLconcurrance_by_the_LWQCE2b e fo re_yeldingJnay_b egin .___CQuitarX_tQ_thD_ aboye,.JV_J9_a n_dyg.___ t _li 166_(Q) .Bev 0. F/24_.had..a_ro.oldesponiteLatter_fi t-up_haLheen_ rejected _by_.the_LD!E_anthef. ora _a_ reinspection. l antalgrLof.f_vas_perf.onned__by_the LFWE and concurranco by_the_LWQCE. *
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h $0 kWS.0 7"*/tG /
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Field _ILel! 1 _111han been cut out, refitted and rewelded to comply to the ,_ ggigg_gg, . , ,.4 _. , . i .g__ requirements of the BQAM and C-27 procedure prior to the preparation of this p j y y/,.gg,g, gaj
/ /
'NCih Recommend craft supervision instruct their craftmert in the proper use of 4 46/ /[g g,gg l the WR-5 form (hold points). pk gc/,e/ M gg, 4 ,5 5, '_f,. .y . . _ g g %.,,yg'g',
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NONCONFORMANCE REPORT (CONT'D)
'
e mxbed is aco no. 504 AUTHORIZED INSPECTOR'S COMMENTS TO NCR-504. .
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. This NCILwas_noLhandle1Lio_Authoriamilnspestor's_aatisfartion hecApac.Jt_was_ written _afterlhelact
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_that thc.. weld was cut out and rewelded. Also, the procedure of making _a new WR-5 in case of cut out ,
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waa_not Jollowed according_toEL4-D .4 __. Recommend.a_ radiograph.oLweld_16C1. I
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i NONCONFORMANCE REPORT
- 1. Project Name Job No. 19. 20.
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Hidland Plant 7220 No. ) Page of
*
- 2. Unit (s) 3. Drawing / Port-No. Rev 4. Item Description -
- 5. - Isern 4.ocation 8
, -Common Varles Inplace Soil Density Tests structural Backfill Area
- 6. P:9-Or Spec No. 7. Serial No. 8. fleplacement Part ,,, 9. Source 10. Contractor / Supplier C-208, Rev. 7 N/A r/M NM nEv N o. Subcontractor United States Testing Company
- 11. Inspection Criteria BR N/A sa. asuE avvNoa'zEo e s. sxErcN arracNEo
' '*
- 14. gsegvered ouring 1s. Egrarnished er Dowo OsrEe GovNEa o. No'C-208._Rev. 7 O 'v"E s" ' "G"No U
N OaEc:G dcoNsr O TEsr OcuENT DENG Or'o
- 16. Nonconforming Condition: -
- 24. Disposition Concunence Specification C-208, Rev. 7 Para. 9.lc states: " Field density
"'" "" " ' " ' " " " "
tests for. sands and fine material in accordance with ASTil D-1556.. . ." AST!! D-1556, " ' " ' '
3.5 states
"The minimum test hole volumes suggested in determining the in-place
"" ' ' ' ' " ' ' "" '"" ""
density of soil mixtures are given in table 1."
" #' ""'"" "" *
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TABLE 1 Maximum Particle Size hinimum Test Hole Volume Ft 3 raoJEcr coNsvn oc ENGiMEEn ouE
#4 Sieve 0.025 auvNoaizEo NsrEcron oavE , 1/2 Inch 0.050
- 17. eported 8 apatpd By Date 25. Disposit6on Hesa,Its
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%patp$ (1l1. _ 6wglct y Q-2 -76
.
- 21. flouting D To FIELo ENGINEERING Q 6 TH EfsS (sPECIFY
- 22. Drield Engineering Disposition Orf ELo ENGINEEMING IEECoMMENoEo of sPosITSoM To rROJECT ENGINEERING l
1
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- 23. Project Engineering Disposition t
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- 26. OC Acceptance QC ENGINEEls oATE AUTNoRIZE o 8MirECToM o A(E
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Block #16 Continued NONCONFORMANCE REPORT (CONT *D) s.esa,_2__o, 2 ... c.,,o j l0
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Contrary to the above. a trend of coarser structural sand was exacIlencad_from_6-28-76 thru 7-14-16 Thia una t documented by 6 incoming structural sand gradations during this period. The results were respectively 6.9%. 16.6%, 1.7.0%, 3.4%, 7.0%, 5.1% retained on the #4 sieve. Duringthisperiod,thematerialkouldhavebeen classified as 1/2 inch maximum particle size instead of #4 sieve maximum particle size as was used previous 1v to , this coarse trend. Ifowever, the test hole volume was not increased, subsequently 43 density tests failed to meet ' the minimum volume of 0.050 f3t . These none Forming test are identified as IfDR 403 thru MDR 445. The volumes range from 0.030 - 0.046 with an average volume of 0.037. Nonconformance was noted by Bechtel QA during audit number 18-2-4. No hold tans applied. 0-List is 6.101. 4 7
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NONCONFORMANCE REPORT ,
- 1. . Project Name Jota No. 39, 20. .
3 __fildland . . . _. .__7220
"*- "*
- 2. unites: 3. DrewinSitaddl. Rev 4. Hem Description E Itent Locatsoa Aux. Illdg.
t _ qqmmon 7220 _C-292.
"
._.
5 11einforcing Steel 614'0" 4 Const. Openin6
- 6. P.O. Or Spec No. 7. Serial No. 8. Replacemant Part
,,, 9. Source 10. Contractor /Sevplier N/A N/A ria ll/A._ NEv N O. , Construetion N/A
- 11. Inspections Criteria - en ,,o, _ @ e a. AsME AUTHOR 82ED 93. SMETCH ATT ACHED 14. Discovered During 15. Einuip Furnishoul 8y i '
' D owo OsrEC
' 16. Nonconforming Condition.
DoTNrR NO. '7?P0-c 909 _ O'v"Es" " 7 EO7_ _ OTEa Q" O REC:o GcOMsY O TEST OcteENr DeNG Or'D - i-
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- 24. Disposesson Concurrence
_ Wte_!3_on_ drawing _7P20-C-202,._Rev 'i_ states: ." Slab _dovel in
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_NEWORM REJECT REPA8R ._USE AS IS match alahJ ainf'nreina un'ena_.noted._otherwise." 33 1 > v sID.
- l __ Contrary _to__the above,_.L-g5 rinwel_ lit _Elev._61hlO",._12'0"._ east _oL6 P 11ne and 11'D" , enO,rCT r Ko *14 d.NEERE NG o/r2'll/~[ !
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__sout.h ni' 'n' line,_at the temporary _ construction opening _in_ broken.
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'Q' Liot No_.___1 203. One__JIq1d__ tag _ app _11esi, -
e 6t6_DA.TE9 do-76 El PRO /Et;T CONST 3 GC ENdlNEER DATE
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s AUTHORRIEQ GNSPECTOR DATE t-13. f //// Date Val 21 Despositioes Rosetts I HAeporte 2,. Ro. tin, 2/A[r-KK_: r~~' 76 18.,QI$sp d ted Byv,4r. 'l,Date2-A ; a 10 ,, E <D EN G.,m E R.NG ' G 7ppTNa. ..ECjf.,
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- 22. Ariend Engine rine Dispositioa OFIELD ENGINEERING RECOMMENDED D85PO54T80N TO PROJECT ENGINEEHtNG f
Drill 1 1-5/8" (min.) diameter hole to a depth so that a splice length ! l
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(2'7") can be maintained with existind broken dowel. Fill hole with non- ~j
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- 23. Project Engineering Dispoution i
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- 2. DM AW9NG/PA R T No. e RE w. F. PROJECT NO. g 2. ft E PO R T E D .T E 85. DISPOSITeON COMCuRetE NCE '
sece. 7220-n-co9 - !3 7220 . .pNr 'h vM.el DA0>/4
- 3. 4W EM DESCMcPf 6CN 4 S. ETEM LOC A f TOPS 9 3. V A LID A TE D DV 'OATE 2..--
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... E,LACEMEN,, ART O.
!/ b7L See Block 19 N/A ' R E v. . ... .. .e .. ....
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- 5. PuRCH A SE ORDE ff No. 3 0. GC FfE LO GN%PEC ISON PL AN NO. . . . . . . .
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O e. RE PL ACEME NT SER D A L NO. , 'n20-t1-1 @ C Re'* . ? 1R-R-1.00-2's 7
.. COM, R ACTORfLOC Av.ON U/h . - - - ... - ~ .. --.
, ...A.ME c1 E. ....Ou CE
. ITT Crinnell, h rren, Ohio TT ,"M
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D aa u' E ' a r'E 'a E aa'a""'a= 0 aau'E vo aa:Ea'a'=vrEavisoa 9 9. MONCONFORMtNG CONO07 TON:
- 1. hirchase onter 7220-M-106AC_, Rev,_2,_PR n_a_2_ntatem "All documentg m + 4 4,enw n n of Forn G-3?l-D nust be submitted for Buyer approval. Those en61 ncerity: docT ents rr.rrked yes IILeolnern 'I reout re
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nppr rrni prior to cormence. tent, of fohrtention." Contrnry to the above,the follo ring listed hanger asser.:bl r as ' plivemd % U e . job nite before the sketch referenced uc's ci' ten a drmring approval level. ' I I
=* O E'a a'5"a 5"'a Can' t c'*. P '
OE'a aE co==E aaa r'oa/aau'E to eaosEc r E aa'asE ='a= == r'E'o oesPosar*Oa aEsu'es'
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- 22. E NG0NE E RtNG DISPO$1760N 3 3. ENGtNEEReNe DetPOSITeON REtuLTbi
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I ti es oEssore CH A NGE MEQutRED 1 O NO #G. REJECTED MATER $AL DS$ POSIT 80N O""'""" **** 2 7. OC ACCEPT ANCE ,* O y E 5. SEE, ATT ACNEDe D une !
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white Copy - oris r eetoe , _ eC 4 3-a I* Can.erCopy - Flektfastn r.
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_ _ _ _ NONCONFORMANCE REPORT (CONT'D)'
.-
..canalor_2___ se.aca no._
_ _ _ , - Sketch _
!!nnger
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Shop Order Delivered before
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O_-61 M -29 Rev e__O 3_-olmc-7-R6 E-tE-207 0/26/76
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Ihrej n=c order 7?20-i!-105/.C, llev. 2, Ite-t A ntaten in tart: " Parte Itsts required ahn11 centnin the unne end nucher of every sort for the eqitip:ent and its av.otiliaries including drmrince in sufficient detail to loeste and identify ench port." Contrary to the above, the packing list does not agree with the drawings cent with I the shipacnt on the follotting linted hancer pipe cupport asser.blies. The G-321-D for this shirracnt
- references the twiching list n= the traceabic docurrent. _
Pnckin~ List Drrtuings Drnuinna Sont Ihnger Ifnnger Shippinq : Rorcrenced Ulth Shin 1cnt fro. Order I
!
I 0-617-7-13 Rev. O Rev. I 10-olmc-50-Ita E-IC-033 i
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___f-117-7-19 Rev. O Rev. I 10 'WBC-52-1(1 E-ME-083 0-f17-7-16Rev.1 nov. 2 18-018C-52-112 E-lE-033 0-610-9-15 Rev. 1 1-619 ')-15 Rev. 1 6-11mc-307-Ill E-fE-207
,
Noncontvmnce noted during rece!pt inspection. liold pending final dicpocition. "Q" Ntunbera are 1.172 8e 5 ! fr.191. I__ hold Eng opplied. . _
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- 3 7220 f.<// / / f'// v/ V,h; A .j./14 co,.co..EN i
. s, Tam RE.SqRecreC!N Five sunnorts
,, 0. 97 E A. L.C A f tof. . 5,f v ALeo AT Eo SW . . . ATE ~ ~- l - -u--l ~~- l cE- ~ n l es.--
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- 5. PURCN ASE oMoE N No.
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- 99. oC F8E L. INS,ECT soM PLA N No. . . . . . . ....
. S. .E PL A C E MEN T SER$AL No.
7220-M-106/C Hev. 2 IR-R-1.OO-2 % N/A ~ i EcEra.cwo iLocav o . ... .. . ~ .. .... ITF Gr!nnell, Unrren, Ohio
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"' 1. Purchase order 7?20-M-106AC, Rev. 2, Item A states jn part: " Parts lists required chall j
.contain the name and number of every part for the equipment and its auxiliaries includint; drawings in sufficient detn11 to locnte and idei.'ify coch part." A. Contrary to the above, the. packing list does not agree with the drntrings cent with the chip-ent on the following listed hnnr.or pipe sunnort as::c:2hlies. The G-321-D for this chip ent references the pr'cking list ns the tracenble doctment.
te. Q PtEL Desroset.oa Con't pg. 2 Or'E'o aEco==E ana ricataourE va eno,Ecr rNo NEEn No .. . ,.E to o.sco .r oN .E .,Lv .
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- 22. E NGf MEE R tNG oe5 POSIT SoM 3 3. E NG8MEE RING o.sP.S.T eoM REsuLYSe
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NONCONFORMANCE REPORT (CONT'D) i ca =__E_or d 5 ' i.==ao ; Packing List Drawinga ~ Drawings Sent !! anger ifanger Shipping Referenced With Shipment No. Order ' 619-5-10 Rev. 1 Rev. 3 10-21EC-96-Irlo E-ME-102 , 619-5-11 Rev. 1 Rev. 2 10-21IEC-96-II11 " B. Contrary to above,_yino hanger assembly sketch 2-611-3-34, Rev. 1 3 _D111 of I'aterial Ite i 2 is in conflict I with the sketch itself. The length of the T,' tt-Beam supplied with the hanger accombly doca not agree with skctch dincncions. The clamp assembly was supplied in accordance with the detailed bill of material. Sketch attached exhibit A. The above was delivered under shop order E-ME-lh7. - t
- 2. Purchace order 72Po-M-106AC, Rev. 2, Item A ctches in part: "Porbs lists required chall cont.ain the name and number of every part for the equiroent and IEFF.uilliiW6s including drawings in sufficient detail t.o locate and identify cach 14trt . Contenry to tho above, the pipe clenp delivered with hancer acceably i
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< l-N~B-Eh-!!1 chetch 2-611-3-33 en c'iop order E-:c-147, docc :ot tuatch the sketch'c Bill of thtcrials ite.n referenced. The bill of mr.terial iten h states in part: " Fig. 211 #1 cuay strut ascombly 2 7/8" 0.D....'.
The clamp delivered is not a standard Figure 211 clamp. The clanp is a standard h" Figure 211 with fint bar ., liners volded inside the claup to confom with the O.D. requirenonts of the skech. See attached exhibit D. t
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Nanconfomance noted during roccipt inspection. IIold items pending final disposition. "Q" numbers are h.191 f: 4.112. ) hold tags applied. _ __
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NONCOf;FORMANCE HEPORT
'
- f. Project TJassie Job No-
~ 19. 70.:
_. - !!id. land . .
._ - 7220 Ua 5.I'$ Page _st
- 2. uniits: s. o,. win,/Part No. Ileit 4. 'l IUX BLDG liens De,esiption 6"x10 58 channel embeds & 5- ""'***"*" -
DCU # h to 7?20-C-201 8 a - _ 3 I8. x:3"._ plate cr.'bada -
- 6. P.O. Or Sp.c No. 7. . Sen,8 No. E fiepfxemme P. art C.C Hold
,gg 9. m rce Vender 5: 10. contr.ict,3,/su'resser
.
7220-F-lhh39~_ N/A rin n/a._ orv . no. . Field Eng W11tse & Co. 1
, ,, 11. ' Inspectice Criteria e, no R~'1M'2!d t a. Aspi; Au t uowsz tu 33 geigycn a,yacngo ya, p,5co,,,ed Dueing 15. Eereip Fearnisiwd 8v 5~* 0 q.T.tif.a.__.e_.o.:. 9 :_. ,4:). h f 3. ~_- 07eE"E'+'o" @ " ' **
,
O **.G__h SPE C
.16 Nonconforrning Condise,on: Oaucra Ocoasr O *=== Oc. Ear Ocaa Gato '
- 24. Disposition concurrence Purghaso,brder '[220-F-lhhM_ Paragraph _3 requires material to be supnlied por s,pec. 7220-C-233, Rev. 7 Spec. 7220-C-233, Rev. 7, Para 6.4 states:__ HEWonM StEJECT ~ ft C P A I R USE AS SS
. .
" Pieces shall be marked on the drawing with the corresponding tag scrkings on the +/
. .
. -x -
;
,
6
~ ~ ~ ~
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steel." Contrary ~__to the above lh piece: 6"x10.58 channel embeds & 20 pieces 3/4"x renosuCT Esc ~a.iii~ncantTsu W rE enoJ r cT a....,.ua
;
-*- .-_j}" ulate embeds reeleved A._u.gus.t.. 26,1976 were not piece e rked and the drauings
_ . - _ . . . . nuC _. ,_ refqr_enced in block 8 3 above do not identify these crabeds a.s to piece marks.
-
- _ _ , , , _ ,
PHo AECT CotaSYn OC ENceHErn payg AUTHone2 La staSPECfon OATE Con't Pg 2
*
.. R. sv: steel ily Date M lstf~3<f Dy i MQ /6.N
- 21. flouting Q '1 - 7 c.
To reCE.D ENGONLENBf4G l LS.t - w C b-/ _ a Date 9 ' l' ?-b
#
- 25. Dr.cosesion flesults
~
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*
- 22. QFiel<f Engineerini DiIpositiori D3 " E 'O '"""* F# """3 "'#"""' ""' D "'C 'I T '0" PH o sr c r c e<c e n r E rre reu "
~~
-
C 6 x 10.5 fabrictded phr. dete112 on C-201 Rev. 8 3/E' x 5" plate fabrice.ted per
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.h.._o_f_/ge'e< ~@'~"
. _ _ _ _ . _ _ _ ._.. n C-201 .R.ev.
T'O.
. . ___ \ __ hcre ers no piece r arks on these
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. _ , _ , . . , , _ . . . , _ , _ , _ _ . _ ,
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-
recOTnendG "accephR3 is "e -
~,fb'[#f,. . *.,- -
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~ 9M -74, MAgNi~
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- 23. Project Engineering Despositbn # ' ' ~~~
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- 26. OC Acceptance a' 5 -
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NONCONFORMANCE REPORT
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- 1. Project Name Jota No. 19. : 20.
Midland 5 p ,,L,, q 7220 No.
- 2. UnitM , 3. Drawing /Part No. Rev 4. Item Description Weld-Neck Mringeg 5. Item t.ocation 1 ts 2 See 111cck 16 Glip-en Unreyss, Aila.ptor Man 3es
- 6. P.O. Or Spec No. 7. Serial No. 8. Hoplacement Part RC 11old 1.rce.
l , , , , S. Source 10, Contractor / Supplier j 7220-C-20AC
~ See illcett 16 r/N 8/A aEv N o- Eupulier lhtuker Esmo
- 11. Inspection Criteria ,, g o' h-l.CO-N2 e t. ASME AuTuonszEn 93. sMETCH ATTACHED 14. Descovered During 15. Equip Fennished By Gowo useEC DoTHEa O vEs eNSPECitoN reEo:o gygg g" N o.
ONo OEC:a OCoNsT O TEsv OCt.ENT OrNa Orto
- 16. Nonconforming Condition:
g 24 Disposition Concurrence StEwCRM "The t:cid area fry 31cated shall be given a rust inhibitivo t.roatmant of TEC # Byr R EJ E CT R E P Al ft (JSE AS SS end then en oil.' brush with /corican Patroltt:s Instituto threeA lubriennt." Contrary l
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to tl'e abave tirs weld arens have been ralvted with carbonine 11. green prirce on 13 i f]on,vn, 2. DrmtIng 72?O-M-20-27-2 for 18 slip-yn Dr.nges note 2 ctaten '" ' " ' " " " ^"
"On all curfnees except arer. 5 cornerefr.1 bla::t cicen cat an.oly er.rbor.ine 11 reeen " " " ' ' ' " " " *'"*'"" "^
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- AUTHORIZEO SNSPECTOR DATE
- i. Con't Prg. 2
- 17. Reported By Date 18. Validated By Date
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- 21. Routing '
QTo rsEs.o ENoeNEERsNo O To oTHEas ISrECie vi /
- 22. OFleid Engineering Disposition OrsEs.o EnssNEEneNG RECOMMENDED DISPOSITION TO PROJECT ENGINEER 8NG e
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NONCONFORMANCE REPORT (CONT *D) aa: A r_3_ ' ...ac=-o _515 - Block 16 cont. aged _ I (Carbo 11no Co., St. Iouis) 3 mils min. dry flim thickness rust inhibitive treatment per manufacurers commerelal f
, y ocedure." Contrary to the above the raised face was not painted on 10 finnges.
,
; 3 Drawins 7220-E20-2-7 for 33 weld neck fiances, note 5_ states: "No ndeko, dents, sratches or other inperfee-
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tions, that would irspair the scaling function." Contrary to the above, flanges S/N AS13 f s-127,101,130,118, 61 4 and_129 bave numerous nicks, dents and aratches. 14 Dratting 7220-E20-2-7 for 33' veld neck flanges, note a states: "A conting of TEC 8 8(Jf shall be applied to .
.
_ raised face and bevelled surfaces, then oil brush these areas with American Petroleum Institute thread lubricant." ( Contrary _to thn_abovo _33_ Dances have areas that have not been coated. I l
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_5 Drawing 7220-E20J5-3 for 16 adapter flanges, note 2 ctates: "on all curreces except the veld area indicated ,
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cornercial blast cican and apply carbozine 11_ green (Carbo 11ne Co., St. Ionis) manufacturer comneref al procedure." Contrary to the above, 16 adapter flangec have not been painted on the raised face.
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l __Llold pendinr! disposition. Noted during receipt inspection. "4" No. 3 002. /, p'G5ehold tags applied.
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NONCONFORMANCE REPORT . '-
- 1. Project Name Job No. 19. 2a MidMDd 7g No. 516 - Page _)of p ,,
- 2. Unit (s) 3. Drawing /Part No. Ree 4 Item Description 5. Iten Locatin trnitJ F=o liloikj6 Pita INnger' Asceblies (?C TIold Area
- 6. P.O. Or Srsec No. 7. Serial No. 8. Replacement Part 9. Source
,g, 10. Contractor /Suppher 7a0-M-105Ac see Block 16 era -Ev n o. suppiter ITI crinnell, warren, Ohio
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II. Inspection Criteria On No. N *1 e W"2 52. ASME AUTHonsztp 13. SMETCH ATTACHEu 14. Discovered During . 15. Equip Furnished 0y 1 Dowa RseEc DoTHER _ w o. *'V> L'
- 3 dv"ES*~"'a Oa um Do -GEc:a OcOa=T O TES1 Oc'iEar OEao Octa 4
I G. Nonconforming Condition:
, .
, 24. Disposition Concurrence
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lists _ required shall contain the ure: and number of every r.a.rt for the equip ent emd '
- I its auxilinries includinig drawir.gn in sufficient dehn11 to loente as! identify each ,
part." Contrary to t;ho above, the racking list does not acree with the drastir4;s "" ' ' ' ' ~ ' " " ' ' " " " "'" WOJECT ENGINEER sent with the shirent on the folleving listed hancer pir support cer.amblies. The DATE G-321-D for this shiprent reference:: the inching list au the traceable doctment. "" ' ' ' ' ' "" " ' " ' ' " " " "^'" ~ AUTHORlzED ONSPECTOR DATE
- 17. Steparted By Date 18.. - Valerlated By Date 25. Desposition Results j
/ //f. / 5 '.0)1ei1/~4 - '?/7/74 6}1}{Afs/r'h$. '7 ']~b
- 21. Rout',ng q TO FSELD ENGINEERINa QT OTHERS lSPECBFY) -
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- 22. Drield Engi ring Disposition Or:E'o Eao'aEEa'aa aEco==Eao=o o'=eos"'oa To eaosEc7 EaciaEEaiaa ,
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- 23. Prolect Engineerint, Disrosition =
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Oc EnseNEER r DATE - I AUTHORlZ E D GM5PECTOft 1
- _ _ - _ _ _ - - - - _ _ _ _ _ - _ _ _ _ _ _ _ - _ _ - _ _ _ _ _ - _ - - _ _ _ _ _ . _ _ _ - _ ________ ____
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- n. _ Block 16 continued NONCONFORMANCE REPORT (CONND) .. pao rlor2 t
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__ . .. =ca == 516.---- - _. 5 l Packtp[L_ List Drawings _. Drawings Scut Referenced fa y,er Shipning
\ ___
With Shipment _ Itanger Order MK // _2-613 Is-19 Rev. 2_ Hev. 3 2-613 Is-20 Rev. 1 E-MC 039 I 2-611 Is-5 Rev. 2 12-2HCB-5-H1 Rev. 2 E-ME__o39 _ Rev. 3 _ 12-gicn-5-n2 l __ E-l!B 125 _ _ _ 10-2F6B-31-H3 6 Nonconformance noted during reci,b inspection. 3,nj!r-hold tags applied. "Q" Nos. are 1.112 & 1.131. 1 4 Hold pending rinal disposition. I p ot _ _-. l'
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a...- sa NONCONFORMANCE REPORT l
- 1. Project Name Jota No. 19. 20.
___.Midlarulunit s_Lk_a 7220 "*- "*'* *' 7
- 2. unatts: 3. Draaias/Part No. y_2 Ree s. ste.n tocasion 4 leern Description Decay IIcat Removal l_ L ,
- 6. P.o. or Spec No.
IF 760 A. idnJE_2E No. 60_Ae3_
- 8. Reptacement Part 6 IIet t.Exchangers .Elem._5_81 Aux,_Eldg, _
,, 9. So. rce 10. Contracios/svapsier .
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_MWR a'v - Supplier B_8, W NEG_(Atlaa_ Incl. Alig_Cm) _ _
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- 11. Inspection Criteri*
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- 16. Nonconforming Condition: O' L 24. Dispositiost Concurrence Slotted _Sup' p or.tlecLof_pe_ cay _JJeat Removal IIcat Exchangers .-
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-- with-slotted Flourogolti Slide..Bearinglesemblica ._See_ attached _ sketches _for
_. PROJECT ENGINEER DATE 1 ritmensional_ discrepancies _with nwg MI.18-L-A,leferenceEvg._G-195_Rev._3 _ _ . _ _ PROJECT CONSTR QC ENGINEER D4TE fnr rirstal1<a of Flourogald Annemblics Four OC IIold Taga_.applind-AUTHORGEED $NSPECTOR DATE _ . . F [* -#
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NONCONFORMANCE iREPURT ' A{'d[. . * ' +
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- 1. Project Name =
Job No. 19 20 i tiidhnd "., 7220 , No, M0 Pahbol1 '
- 2. Unitis) 3. Drawing /Part No. Rev 4. Item Description 5. Itens 1.ocation 1.uxiliary Soo B1Dek 16 Pipo Fcnger Accotablies QC lhld Ares .
C. P.O. Or-Spoo No. 7. Serial No. 8. Replacement Part
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7220-M-106AC See Block 16 r/N REV N O. Supplier IIT Grinnoll, Warren, Ohio ' : _11. Inspection Criteria .,,go, M-lePJ"FD s z. ass 4 E AuTuonszEn e s. suErcH ArrAcHEo 14. Discovered During 15. Equip Furnished By WM E*V- 3 ' [']owo QsPEc Dove Ea
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ao. O'v"Es " *"Q"'o "_ DvEs D" O Ec a ccoasr O vEsv Ocy. Ear Ocao Qrra_; = 24 Disposition Concurrence Furchusa Order 7220-M-106Ac a Rev. P._Ite- A r.taten in part:
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"Parta lista required chall contain the r.ane nnd nurber of every part. for the " " ^ ' " " " "
coutpeent earl its auxilistfors including drmeinga in sufficient, detail to locate nad ! Mentify coch tart'." A. Centrary to the nbovr3 the p3.ching litit does not.carec PROJECT FIELD ENGINEER DAYE
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wtth the drmrings sent eith the shirs.cnt on the following li: Led henger pipe simnart onee.e lies. The G-321-D for this chipment referencer the packing li::t t.a "" ' ' ' ' ' """ " '""" "^'"
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- 17. Reportedj ny Date 18. - Validated By Date 25. Disposition Results i tu.t 1 'h U/ uw 7/n/W
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NONCONFOI..AANCE REPORT (CONT'D) .. .aer 2 ar.3_ . . . -c . -o 518 * ' _}}1pc)Ll6_ continued ' '
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l the traceable _doctunent. I 1%ching List Drawings - Drawings Sent I!nnger Shipping I! anger Referenced Uith Ehipsent Order
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O-619-7-13 Rev. 2 Rev. 3 E-fjE_076 ' 1-619-7-23 Rev. 1 26-0]IBC-20-H13 Rev. 2 E-ME-076 10-11mc-101-H3 B. Contrary to the above, pipe hanger assembly part ite:1 2 listed in sketch 1-619-7-25, Rev. I calls for one -
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6" I beon O 128 / ft.; one 6" B beam O 12'/ / ft van delivered. The Anerican Institute of Steel Constng _. tion does not list I beano at 12// / ft. The statun of this benra is indeter:sinnte - Sco exhibit A.
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Nonconformance noted during receipt inspection. "Q" number is lie'191. . Hold pending disposition. W .,, tags applied. 3 '"' hold-
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NONCONFORMANCE REPORT f. i
- 1. Project Name Job Nn. 19. 20. . f
- Midland
.
No, d 19~ P g_1__of d
- 2. Unit (s) 3. Drawing /Part ' No.
.. _.72V flev 4. Item Dewription
_ _ l' 5. 4 tern Locasso" aux. Bldg.
,
connaan_.. __ .7220-c-200_(Q) 15 ..___Clesr cover _ibrJ1ab Jeinforeing_ _fak'. -(/'._ slabs
- 6. P.O. Or Spec No. 7 Serial N<s. 8. Reptar. ensant , Par t . 9. f:o..,ce
___ ._.
- 10. Contracts,r/Suppices N/A N/A "'" U/A " ' " - --- - ""*
-- -
_ COD:itr.tction N/k
'
i t. ens,-etion crie ia
,n gA - ASME A U19808dI F E U
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setETCH ATT ACHED 14. Discovered Dueing 15. Ensip rurenstsett By [Jowa- OserC OorwEn No._'J2Po-c-200___ _ o ',".'." ' "ti,'.'o" D'** U"" GarCa.QCo pT_O TE=T OcieENT G.caa. Ort.a_.
- 16. Nonconferrning Conefitinn:.
- 24. Disposition Concurare.co
._ __
_ Clear _. coy _pr fo_rdhe_ Top _ Dowelo_. iii_,tlie.60A'-0" Slob _ _ _ _ _ p. n e ,*i n. _ usE As es _ _ . _ _ _ _ _ _ . .atwann n E,E C T Located South of_ "C" J.ing_AJong_.5,ipn4.7.ls T,inea _Varin.a be_t.yeen_2_andll/2 n >___. inches. 6
&d Dovels are rirrected. . / W~ 3/l " (I 'rolerences)~ic the normal cover npecified. ~Pnosf e'r%TT E"r,En.a ei<G.,. ni * . 'Q' List No. 1.203 d jn= Vo3Hohl togs app lied. .
PHOJMCT ENG8HEEpe ' DATF
~. .-.-:.-
S'rfuJLCT CONST80 QC Ef4GINCET8 DATE AU T IGOtt 0 Z E D IN' PEC1088 DATr
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i in.7 ix eeq ny p pae ~2: Disposieson nesoins
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i.~ nepo.u flw/h/ A .__ '?-/3 % Y~U'SN C&dBOb!'
- 4-2s. HoGr.4 G To rie Lo Ericanr.Esier*o Ogry > s'la(s)Eracarvi ~ ~'- ~ ,'
- 22. O Fict<f Enpneering Despodleon OrsE s.n r.nceNEE naNG H ECOS.4M L HDE D Ot%POS8 TION TD PHoM CT E NGINf E RING
_ _ _ _ . . _ .
. _ _ _ _ . . _ . ._. -
. _ _ _
Field Engineer 1 rig reccmends "Uce.- An I "...p_.neute to Froject Engineering
.
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fOr diSpO,31 tion COncurrenCC. , jy p .o. f .
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- 23. Project Engie.weing Disposetian ~~ ~
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- 26. OC Acceptance '
4 QC ENC 4HEER , a = DATE
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AU THORIZ E D INSPEC TOM E
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, .. I NONCONf ORMANCE HL7 PORT
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- I, Pec.3.ct N4n e . ols fJa. 19. ." 0.
lii<!1aad flur:laar Power Pl.1nt 7220 "*- " " ' ' - - -
- 2. Ur.it(s) 3. Draw.ng/Pa.t flo. 8h*v 4 Itan. 8}rstinnan G. II*pe 8.*** *Iion Common 11/A N/A Corapressive Strength Cylinders
;
*U On-Site Test Lab-
- 6. P-9.4r Spaa. f'o. 7.
- rial th*- 8bP' *' c mer. Pare 9. ; >una. .
.,, 10. Context ar/ ; sppteer
..C. 208 .Rev. 7 s ll/_A l WH II/d. nL v .._ no - _. bbcontractor' U. S. Teating.C.o.mpan.y 11.. luspectu,te Cretana
. . .
2
, , go, e z. 41.ea s a ui n<2 us ia n e z. *,nc rrse a vvacutn '14. 0.scovered During 15. Eq. F ue ne *
.. . O c> e.u.E*e - . Dornen ..no. _ M U t C.W_
3c. noncontn,n.ing ca..<nuon:
.
7
. OWC. lie'.7 O'". @* , 0.n cm O' oa'r S i t .2 Oci.ie'ghr re r .!a r- edO r'.By >
Specification C-208, Rev. 7, Paragraph 7.3.2 states in' part, " ' " " " " " ' ' " " " ' 4. n.v<.nx l'nco cv ne r.in . .u . .
" Concrete cylinders shall be maint;ained at 1 .t enpe_ra t.ti.re o f 6_f_ F to f:0"F. p r_.i.o_r. . t.o. . _ _ .
. .
. .[_.. . . . . _ . . . . _ , . .
-
.
stripping, stripped within 24 hours af ter casting." Contrary to the. abovetcompressivd.'
""'"' ' '""""
strenp.th cylindern s.et #993 mided 8/19/76 ct 9:30 were ' stripped 0/20/76 at 13:57 set ' e-noscc i r nr..n.;rn oarc , F971 tmlded b/ t9/76'at 13:15 were stripg~nd 8/20/76 at 13:'e5, therefore, exceeding / r<,non ci cons ra uc en
..
- ~~ -~" ~- '
the 24 hou._r reguiremen .. nonconforracinen noted c.'uring routi_n.e_QC review of
. ._ ._. _ _ _ . _ . . . . . _ . .-
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- 22. O ri.io cnwn. -... , o bizion hl " " ') r ""'"" "' " 5 "" c *"r.r o n.s. . .n on iOwno n.c r r.nsine r.nenr.
e The 1e.te atripping of the_;c cc.ncrete c.ylindera(It hrn. 2'/ rdn. for .
'
Accept na in. . . .
. :
- 9. 93 an..di l 2..n.inu te_ for cet 9 73) would o. nl.y a.f.fe.c t th. c. quclity o_f. ..th_ e c._o._ncret._e._ __._ . .
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co_.nc. re._te. cylinder 1.:ol_d_a. cro._.w..a_t.e.r ti.gh_t_ . _ Acallionally, a pha tic bag it: placed o<cr
. ._. . . .
-
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__ _ _ . . . _ . . . _ . _ . . 3 each cylinder to reduce ovaporation fro:n the open top. Finqlly the resttita of the
- n. r.oget cuen. nn90npo.ni>n (con ' t on page 2 ),
_ _ , _ _ _ , _,_
. _ . . _ _ . . . . _ _ _ . . . _ . _ _ _ _ ..
_ . . _ . . . _ . . . _ _ .
*
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, 26. OC Acceptance f
oc cucatatrn oave OADE
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