ML19209B792

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Surveillance Procedure 1303-4.16,Revision 12:Emergency Power Sys.
ML19209B792
Person / Time
Site: Three Mile Island Constellation icon.png
Issue date: 06/28/1977
From: Hartman C
METROPOLITAN EDISON CO.
To:
Shared Package
ML19209B793 List:
References
1303-4.16, NUDOCS 7910100487
Download: ML19209B792 (12)


Text

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1303-4.16 I r.:

Ifi:. .Revision 12

_06/28/77 THREE MILE ISLAND NUCLEAR STATION UNIT #1 SURVEI*.LR!CE PROCEDURE 1303-4.16 EMERGEICY POWER SYSTEM Table of Effective Pages Pace Date Revision Pace Date Revision Pace Date Revision 1.0 06/28/77 12 26.0 51.0 2.0 06/28/77 12 27.0 52.0 3.0 06/28/77 12 28.0 53.0 4.0 06/28/77 12 29.0 54.0 5.0 06/28/77 12' 30.0 55.0 6.0 06/28/77 12'31.0 56.0 7.0 06/28/77 12 32.0 57.0 8.0 06/28/77 12 33.0 58.0 9.0 06/28/77 12 34.0 59.0 10.0 06/28/77 12 35.0 60.0 11.0 06/28/77 12 36.0 61.0 12.0 37.0 62.0 13.0 38.0 63.0.14.0 39.0 64.0 15.0 40.0 65.0 16.0 41.0 66.0 7.0 42.0 67.0 18.0 43.0 68.0 19.0 44.0 69.0 20.0 45.0 70.0 21.0 46.0 71.412 )44 22.0 47.0 72.0 23.0'48.0 73.0 24.0 49.0 74.0 25.0 50.0 75.0 Unit 1 Staff Recom ends pproval Unit 2 Staff Recomt nd Aeproval

!'Approval Cate Approval Date._Cognizant (Ilpf. mad Cognizaht Dip */ Head Unit 1 PORC Recommends Approval Unit 2 PORC Rec mmends App oval Date 6ll3 77 I Date$tl VC~'Chairma of P RC ly/(f Chairman of PORC PORC comments of -

included PORC comments of inc!cced (date)f (dite By-Date By I IDate Approva0.0fiYtn

~> Oate 5 - 2 7 ' '7 0

'Station Superintendent /

gyoloo H n '^ "*

"5 Unit Superintendent

.

...-.-1303-4.16 Revision 12

'06/28/77'l'THREE MILE ISLAND NUCLEAR STATION UNIT #1 SURVEILLAflCE PRCCEDURE (1303-4.16 EMERGENCY POWER SYSTEM 1.0 PURPOSE

.To verify the Emergency Diesel Generators capable of being manually

,.'started and synchronized with other pcwer sources and loaded to 3000 KW in accordance with T. S. 4.6.1.A.

2.0 PLANT STATUS Operating or Shutdcwn 3.0 LIMITS AND PRECAUTI0tlS

%3.1 As listed in OP 1107-3.

i 3.2 Upon completion of testing, the Diesel Generator must be left in

/3 the automatic standby mode as described in OP 1107-3, Section.c 3.3.1.3.1.

3.3 Extended operation of diesel generator at no load is not recemendad.

]4.0 LOCATION OF SYSTEM Diesel Generator Building.

c.-~/__ . 5.0. EOUIPMENT RE0VIRED s Maintenance & Instrument Ccmmunication Headsets.

s. __ 6. 0 PROCEDURE l6.1 After major /significant maintenance, align the diesel generator per l_.OP 1107-3, prerequisites and alignment for ES standby, then follow the balance of this procedure starting at 6.2.1.

.Alignment ccmplete per 1107-3 Signature Datel_ _ _ . _..or Not Recuired

~',, , , Date dnitt roreman

..____ .. .. _ . _ _ _ .

__~~1.0.6

. ..-*.1303-4.16 Revisien 12 06/28/77 6.2 After minor maintenance, routine testing per surveillance scheduling, or to verify operability prior to maintenance en the other diesel, perform the following prerequisites, as a minimum, with the Shift Foreman's concurrence: -

6.2.1 Align controls:

Generator Voltage Cont-ol (Auto / Manual)

Manual Generator Manual Voltage Control (0-100%)

0%Diesel Generator Mode. Control (Stby/ Exercise)

Exercise (Observe diesel blocked alarm and governor icw speed light)

Generator Voltage Oreop (Unit / Parallel)

Parallel Diesel Speed Droop (0-100%)

70%, 6.2.2 Check fluid levels:

Diesel lube oil sump Above minimum for stopped diesel Diesel coolant expansion tank h - 3/4 6.2.3 Place on computer trend log the following points at 6 minute intervals for the duration of the test:

a.372(373) Diesel Generator 1A(lB) Lube Oil Temp b.374(375) Diesel Generator lA(lB) Jacket Water Temp c.376(379) Diesel Generator lA(lB) Stator Temp (U )

C d.377(380) Diesel Generator 1A(lB) Stator Temp (0:)

e.378(381) Diesel Generator l A(lB) Stator Temp ( C) f.382(383) Diesel Generator lA(lB) Generator Bearing Temp g.384(385) Ambient Diesel Generator Room A(B) Temp 6.2.4 Test the Panalarm panel.

2.0)&)}. 4.

.. _ - -..-_.-..1303-4.16 Revision 12 06/28/77).Trip the fuel racks and observe the overspeed alarm.

Reset 6.2.5 the fuel racks and reset the eng ne at the EMIP, and the i.exciter at EMMSB.

6.2.6 Observe that the .* diesel, generator, auxiliary systems are apparently in good condition by general inspection.

-6.2.7 Verify that SDR and 5A relays are deenergized.

, 6.3 Startup of the Diesel Generator Obtain clearance from the dispatcher to generate 3 MW for 6.3.1 duration of exercise period (at least one hour, preferably

.four hours) into the grid.

If required, prelube the diesel for 1 minute (not required if

~~.6.3.2 , ,, the diesel has been operated within the previous 7 days).

/Start the diesel by depressing the start pushbutton, release 2: 6.3.3 21-when tachometer indicates a minicus of 250 rpm. The " Engine

-s Cranking" light will initially energize, then extinguish at

250 rpm; above 250 rpm, the " Engine Running" lignt will energize

.%'.and remain on while the diesel is running.

-Observe that the diesel comes up to an idle speed of 400 rpm;

/6.3.4 monitor engine for normal conditions.

s 6.3.5 Upon receipt of a eport by the Auxiliary Operator that conditions appear normal, raise engine speed to approximately 900 rpm.

Stop increising spead when generator frequency reaches 60 Hz (the governor high speed light may, or may not be, energized).

NOTE: Carefully observe engine and auxiliary systems for

!normal indications both in the control recm and at

.-the diesel.

3.0 1412 247..

':.-1303-4.16 Revision 12 06/28/77 , 6.2.6 Slowly increase generator output voltage to line voltage.(Observe that the " Ready to Load" light energi:es).

6.3.7 Turn the synchroscope on and adjust generator speed to produce a slow rotation of the synchscope in the fast direction.

Adjust generator. voltage to match line voltage. Verify that Diesel Generator output voltage is within +50.0 volts and -0.0 volts of 4160 V ES Bus 10 (1E) voltage.

6.3.8 Place the 1A(lB) Diesel Exciter switch in the AUTO position and verify again that Diesel Generator output voltage is within the limits specified in step 6.3.7.

1.If D.G. output voltage is within the above limits continue with step 6.3.9.

2.If D.G. output voltage is not within limits specified in step 6.3.7, return lA (18) Diesel Exciter switch to the MANUAL position, reverify D.G. output voltage is within the above limits, and then continue with step 6.3.9.

6.3.9 After a report by the auxiliary operator that diesel generator conditions are normal, parallel the generator with the bus:

6.3.9.1 When the synchscope approaches the "12 o' clock" positten (at about "5 minutes to 12") moving in the " fast" direction, observe the synchscope indicating lights are off and close the generator output breaker.

6.3.9.2 Irmediately pick up approximately .3 to 1 MW load by going to" raise" on diesel speed control switch to prevent tripping on reverse power. Switch off the synchscope.

I 6.3.10 Load the diesel generator to 3.0 MW by intermittently going to

, raise on the diesel speed control switch.

4.0 N\h\2',-.

_.. . - . _.-1303-4.16.Revision 12

!06/28/77 6.3.11 Verify the folicwing conditions:

a.3.0 + .1 MW cutput

, Approximately .5 to 1.0 MVar out .(Maximum 2.25 MVar at b.*If adjustments 3.0 MW-refer.to capability curve , Table 2.

are required, do so carefully. Switch to the manual mode, if in auto, and adjust the manual voltage control.

-Approximately 520 amps output current.

c.Operate the diesel generator at load for the required interval.

6.4 Monitor diesel generator for nomal indications per Table I

, 6.4.1 and general conditions.

Record data as required on Data Sheet I 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> after start and

.6 4.2'hourly thereafter.

'a h 6.5 Shutdown the Diesel Generator Notify dispatcher of intent to take generator off of the grid.

6.5.1 ,]Unload the generator to approximately .2MW (approximately 50 6.5.2 amps).:-6.5.3 Open the generator output breaker.

Retu-n to manual voltage control, if in auto, and reduce

)6.5.4'voltage to minimum.

'Reduce engine speed to idle (approximately 400 rpm).

6.5.5 Do not drive the generator below 400 rpm idle speed; CAUTION: the unit could trip en icw speed.

After 1-2 minutes at idle speed, stop the unit by mcmentarily

, 6.5.6 depressing the step pushbutten.

,l6.6 Return the unit to ES standby.

/6.6.1 Switch line up 5.0 1412 249.

...,.1303-4.16 Revision 12

, 06/28/77 Generator Voltage Control (Auto / Manual)

Auto Generator Manual Voltage Control (0-100%)

45%Diesel Generator Mode Control (Exersixe/ Standby) Standby (Observe "Dtesel Blocked" alarm clears & governor highspeedlighton)

]Generator Voltage Droop (Unit / Parallel)

Unit".Diesel Speed Drcop (0-100%)

0.6.6.2 Fluid Levels

.'Diesel lube di sump Above minimum for stopped diesel y Diesel coolant expansion tank is - 3/4 1 6.6.3 Monitor gene,ral condition of di*esel, generator, and auxiliaries for proper indications and line up.,k'6.6.4 Test local panalarm panel.

D 6.6.5 Verify that no flags appear on any of the generator prot'.ctive

.]relays (located below the Panalam panel). Contact electrical maintenance if a flag is present.

6.6.6 Trip the fuel racks by depressing the mechanical emergency

'6 y stop pushbutton and observe the overspeed alar n; reset the I fuel racks.

.j 6.6.7 Reset the exciter at the EMMSB and reset the engine at the EMIP.6.6.8 Open the .elay cabinet and verify that the SDR and SA relays are de-energized (black tit is sticking out of relay), if not refer to OP 1107-3.

6.6.9 Verify all Panalam and appropriate control room alarms cleared.

A 6.0 1412 250..e aupe ee - -i + ene

-

- --. - - - ....1303-4.16 I Revision 12

  • ,.06/28/77 6.6.10 Verify fuel oil tank level indicating lights en console CR:

Diesel Fuel On.Tank Full , Minimum Off Allowable-Fuel Reserve

Less Than Off.Minimum Fuel

The Diesel Generator is now aligned for automatic startup en

-~loss of 10 or 1E 4160V power or in the event of an E.S. condition.

.7.0 ACCEPTAtlCE CRITERIA The Diesel Generator carried 3.0 + 1 MW for a minimum of 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />.

,,j'3g Complete Data Sheet.

, f)EGY1 Date-325 Time Time Loaded Unloaded'))(at 3 MW)(Before decreasing load)

Date Signed ,,.-/s N , t.7.0 ,, 1412 ?51.

...-.1303-4.16 Revision 12 06/28/77!TABLE 1 i I EMIP PARAMETERS (100%-.Indicatino Device Normal Range Power) , Parameter lA 18 1A & IBli-Crankcase Vacuum PI-J-504A PI-J-504B 1.6 in H O 1 3

'2'Lube Oil Pressure PI-501A PI-501B 31 1,1 psig Fuel Oil Pressure PI-J-500A PI-5008 Pressure to filter Black hand 20.0 + .5-10 Pressure to engine Red hand 10.0 + 10 .5 psig

.Jacket Coolant Temperature TI-J-504A TI-J-5048 1.0-140 F Starting Air Pressure PI-535A PI-535B 225-250 psig Scavenging Air Pressure PI-J-903A PI-J-5038 16.5 1 5 psig i'Jacket Coolant Pressure PI-J-502A PI-J-5028 19.5 1 5 psig Engine RPM SI-500A SI-5008 900 RPM 900 RPM Individual Cylinder Exhaust o o p p: Cylinder 1

~~ ~- Pyremeter Pyremeter 880 1 20 880 1 20 2 880 1 20 880 1 20"'3 800 1 20 800 1 20"" ,'4 900 + 20 900 + 20"" 5 910 _+ 20 9'10 _+ 20

""., 6 760 1 20 760 1 20"" , i 7 980 _+ 20 980 _+ 20 1"" 8 980 + 20 980 + 20"" 9 800 1 20 800 1 20"" 10 910 + 20 910 ' 20"" 11 920 1 20 920 1 20"" , 12 830 1 20 830 1 20"" 8.0 1412 ?S2.e e

.-.-1303-4.16 Revision 12 06/28/77 TABLE 1 (Centinued)

EMIP PARAMETERS (100%*Indicatino Device Normal Rance load)

Parameter 1A IB 1A & 13 op op.Turbocharger Inlet Governor Side Pyrometer Pyremeter 1015+5 1015+5 Turbocharger Inlet Opposite Governor Side Pyremeter Pyremeter 960+10 960+10 Combined Exhaust Pyremeter Pyremeter 770+10 770+10 NOTE: Maxir..um Permissible Temperatures 0 Individual Cylinder Exhaust Temperature . . . . .

1100 F 0 Variation Between Cylinders . . . . . . . . . . . . 300 F Turbocharger Inlet Temp . . . . . . . . . . . . .

1200 F*,..1412 253..9.0.__ __._ _ .

_ __ . -.-:.-I..1303-4.16-...Revision 12

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