ML19331A262: Difference between revisions
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*VISCONS:N | *VISCONS:N ((NIRN' C A( *:Lt.g ( CV,[We g i | ||
/ f f /_s . , - /*.M.'3; | / f f /_s . , - /*.M.'3; | ||
. ''/ ','f f .#j'/ [ / COh j,,,,, s j] | . ''/ ','f f .#j'/ [ / COh j,,,,, s j] | ||
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: s. -l. <hf.D. .$.$.l* | : s. -l. <hf.D. .$.$.l* | ||
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* l Tl10 ,. | * l Tl10 ,. ))) _;G | ||
,4.3C .....i, l l 3 | ,4.3C .....i, l l 3 | ||
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Latest revision as of 23:50, 15 March 2020
ML19331A262 | |
Person / Time | |
---|---|
Site: | Midland |
Issue date: | 07/31/1978 |
From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
To: | |
Shared Package | |
ML19331A255 | List: |
References | |
NUDOCS 8006190753 | |
Download: ML19331A262 (241) | |
Text
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.. . : y . y - . :. . .Cicscd [ - .p LOG OF NONCONFORMANCE REPORTS '4h 1 Midland i 7220 : 63 PROJECT NAME JC3 NO. - Pt.C2 . .
2 3 4 5 7 DATE T4CR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMA!1KS DisPO. CLO:;LD -CLOSED BY 858 7-8-77 T 305. 374" expansicn siEo7T61Ts-~Tiit' fiistallea . ,, T6~the minimuniYpTh. itux. ET69 . Eiev. o W Use as is 8-17 .,7 i u. U. ,rcwn u
- / F 77--- H!IUTA. Yarc inping doerN6t 1Twe certi1hd-MTh-669--- Reject or coce CotpTiUic6'76pWts DodPerL 8-23-77~ R. S. Morrow 7 D- 77-- F; IOTA. Two difTeicht ddcIFralit'a tiorpackage , ior-the - CS()
same spool piRe OMBC 1 S612:1=3 Use as is 11-1 J. W. Mille r H-t0hi. t 17 c_. Encl _6.01Arh 0_ nmLha_.fifritn_ofmLd 861 + 7-0-77 work 7-12-7/ . I to_nn R . J . i'.2 s ey i 862 - 7 D M37 C- 2 xslue
. ~llyasnoni-of--ronni condiij.ca. users test exceeds the a_llowme limit
- Tor maximum vartafion or. spec 171c surface. Uno as in 10-5-T/ D. L. Octorn z-#1T~R5bar not instal ted oli tne f't. nand side 863 ~C 355. .
7-12-77 . of the coenina on the f!W 2ndary shield uino wall Cont # Use as is 8-17-77 P. '.,anderveer - 7-106At.
. 654 -~7-'D- / / Two hinger' assemblies have the same mark t number. MiFk 5o-"1272Ei3C 147-Til ~
Rework 7-20-77 R. lialverton i 865 7-15-77 IN-3 6 _ H9 E ._ drilled _intoj.g grJ acq,plgta for the Ecwork- ! _ , . _ _ _ . - . . OplicM ion _pf_I;ricutucontrary_to_RQ1;o ._ 2.1_7 _uc t, u Tc___1._12 73 _ _3._; _ .:cray 866 7-20-77 .c-231.7._. coner no.. cover out_of opec.i f.i ell.izai.ts_fsr Telo:c c-P-71 13. P VcuacT. C.rvogr 10.l}-77 ace
.Fccduatcr_Icelation_ Valve _Chmbcr_.RocL _Southcant ETall_.Uso as is .__ 867 " ;7-20-77 c-231 Ocncmte_ Tolex 8-2-"7 P .Vcndorvccr Feodwater Icolation cover Valvo cut _.of cpecifica Charber li=i ta_for_Tff Roof. Southwest h Use as is 10-Il-7/ B. T. Check 868- 7-21-77 S 20h._ro S Re5.iccue: Lor _mmrfo.md_c.n_a_ big;p metcL Usc As Is ""
____ . repai.r_mdata_a weld _cr_i_ prep., .fd7 'j8 B. N1y l 869 7-2:-77 Dug._.'.r52.-_.Iroken_ver.tionLr:bar_irColeck mu_(/!G i . _ _ _ _ _ . .rchar.L';n . T11dg. 21cy._$99 ' 6J_lc 'P' Repa.tr 2-G7-7C _ ,_f._$ t; g ld
,,0 870 ' 7-21-77 Tug..._hFL__.3rokenll$_ycriicaLrebar_in blec1Luall.
3.u:c 31dg._ElevJ3216" lonco dor e ce 9-7 ,7, F,u Fom 7J_1- ' H ' f i 7871 7-21-77 C -23.0._ S lu ru p.b i g h_f o r.li s_y a.rrim_of_nanexc.Lc.,_pnu t- No 7-26-77 D. L. 0: born I i CC(634.2)a', 2ndary shield wall. ii.oqc._ollf_opli gr._ .___ 872 7-26-77 )!- 215 lb C-321=D or ct'C 4 ty_Verfication_Dec p2g. Doc. s1. H. 51ifor
-c ' d_for L--26"._CLLR.Ilb ouc . Rework _9-7-77 j7-20-77 871 p47. _.U1 G-321-n .sr. 0uau ty. .Verf fication _ Doc ._rkg. D thwork 7 3_h7f___3," d,' gl$,'f# .._._3 for_100" .circurre mune .:0.'! .X .3" Polytuothcnc. jointJill -
! G4 _. ... . _ _ .7-26-77 'h.ej E-53G Eltctrical sfruch and damaced du 'ing' conc'~ "td* " blott wali ~ dowel in:.tallation. ke:. Uls;7 E '. LO4 '0" Repair 10-31 7/
- a. Rit! c l CVS 7-P7-TI ' I! cit-835._._..- Iqui rmen t hol</c . for HVAC. cgit t,pmen t.Mrc._ . 9-12 77 H. J. Muy "tnd ground. Eng. concurrenco noL obt>uned for woric donc . Use asi-*
l 876 '/-2 /~'/'I -30. .'iu. h'P. beww. Inve c::e. t< r ih:- 1/16" iupp ic by ETN A d6- ep.th 9-I-7/ PUllef 00Ph il, 4,.
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LOG OF NONOONFORMANCE REPORTS 1 1 PROJECT NAME MidlnM 8 JOB NO. 7220 PAGE 69__ 2 3 4 5 G NCR NO. DATE DATE NCR NONCONFORMANCE DESCHlPTION / REMARKS DISPO. CLGSED CLOSED BY 972 10-l-77; ._c-208 __concrain_cy11nderc_not_remarca fron_ncid" Use as is untiLaf_ter_the_ pax.__ time _of__20+ hn 11-3-77 B. T. Check
- 973 10-14 J .21Ed.__prade Jp not legible _Er__c_omplatn,._mmnfactur-11-16-8. D. A. Delaney ing cynboLeiccing._on..carboa_StenLStada. R eieet 9 74 fo~T _Duq. E-535. drillin the Rii e eTe.
r Conduit 20C005danacedby~01Uq7ElgH4'U"~
~ - Alf:C .
iRepair 21t 8 _ _ gut h i _ l 975 10-4-77 l-563.__ Temperature._Sni t ch _Therrowells are_ incorrect Rojcct , j _ rita d e_pe r_U8_ r.enn ts , _Qu ali tyletif . _Do c .__no t_ _r ec.' d...
- 1-12-78__. -_.l . ..R._Slifer 976" 10-6-77 l C-230..lir_entraincont_ of.concretc too low.(2.5%) ._ 11-29-77 }V. A. Cain
~
DG(630 5)a- Use ao la 977 0 10-6x77' c-230 concreic_ clump lor _2our_cc(.7B7 5)a_too.high. Use as is 12 s- 7.7 D. L. Osborn l 9/6 7 U o-// AirI ent m i ment _ loo _hicit_or_1colov. _ Air entrainnent of concrete at point ]f C-230.
.nlacement_too._lon. ___ __.P.D u r Y(63L25)b' Une as la 3_17_73 3,_o3cr3_,
l 979 10-7-77 C-233. Embeds have faulty nelson stud welds, base R ewo rk _ notal damaqe and undercuttino. R enai r 1-12-78 _ A._Jnach 980 10- 10-77 af.-J 32. HandwhcsLShafL_ bent on 2_0" UDC-BF-R valve. Revork _6.-1_2-78 c. Groat
' 981' F: 10-10-77 _c-m._2Z-iarld 2NWercl1angcLna_inciamd, hNW N hnhw Unii_#2 containment.
m Use as is _ __113 5-77 . _P_,__Vand.c_ryent 982 + __c-231_.Jlrong_ci::e_ embeds _placed _ hollow._ sound _ . _r Use As Is 12-9-77 M. E. Footc 10-10-77_ embada,JuxB1dg._659 '0'1_7.h /.8.7,J/D..._ 985 > __ 16~ID-77 C-231. Cadweld Sp_11ces shot four days _after the 10-29 ~71 B. T. Check had ended in the vertical pos. Use as is i ! 984 70-10-77__3coter's._qualTfication C-305. Three N-S reba r cut within a ten fo 3 r radini i 71 sta nc e. Aux. Bldg. Cable R m. El. 67486" Use as is 11-8-77 B. T. Check 985 $ 10-12-77 l- 2.__lerAon_sheathingsnot_wi. thin +._1!f'_of_the_Jocatior Telex.10-21 -77 D. L. Ocborn
- I shown on dyL9s. V18.,V51au _nd V79 _ font.J LEL_Z54 '5" Uce as in 10-29-77 B. T. Check as is .* *_
986 10-12-77 E l C.230. A i r E n t ra i nmen_t___itc_o n c r e t e_fo t.f o u r_A(.6AL33 too high or too low. ' use ).c 11-17-77 3 B I-l- Ch""h l 987 10-13-77 K-30L _ Eill et_we lds_ on_s ciscic._ s upp orts _ ha va_ coa rs o Rework 7-12-78
.t1 poles.. .hi gh. _ crowns ,_elc _ Aux.-. 31do._ EL . 646.' Uno..as -.1- J. C. Hurca 988 10-17-77 M-204. Tack welding began ,n Flued lir arl ori it to jcid iEiii.ber IEifssded.
use as is 12-13-77 C . u..rua t , I 989 10-17-7,7 ggStrucjug. tggggption_made.without g Rework 12-27-77 D.L.Osborn 996 10-17-77 3-104. StructuIat steel connection iiisdE without . - wa she rs, Aux Bldg, Efis. 673 M"" ~ ~ - - , u 11-23-77 R. U.
]g se as is Pelletier
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( D ) LOG OF blONCOfJFORMANCE REPORTS PHOJECT NAME Midland ,;o3 no. ' 7220 _ PAGE 76- , 2 3 G 5 NCR NO. DATE DATE NCH
. NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1105 12 F3T77 Valve Manual operating h .ndlc b~roken off, rendering ~-
[ IhI the valve in-operative. Rcwork 7-27-78 L. Brcwn 1106 . 12-13-77 _Cr23L.__Cocereic_T. cmp. not_M.in_tained durj.ng_curn. TcIcx. 12-22T77- IE L. Ghorn .. EW_Line Ric.v _585.5A__ta 590 5* Use asis 1-10-78 s. Kirker .- 1107 12-13-77 .-230. C Ilich_31r_entralnnpnt cn Pour A(68_De S3ah //8 , 7ehx. 12-20-77 S. Kirker Use as is 1108 12-13-77 C-208. Cement users test #61 had a recorded result 1:6__-7.8 P._2 _ Cheek on_lo_s s of ignition _of_3. 6% . tmn.__of 3. 03_gdlpwed) ' Ire as ir i 12.itfi____ 7,._Jds 1109 12-13 -77 __C.- 2 08 . Filash samnled on 11/4/77 had a specific oravity variation of 5.9% exceedina snecified max.by.97.Use as is 2-9-78 T* Lieb I 1110' 12-1h-77 fr-27. . TWg.=652 h m >17R1 and_217.B2_walded with nn _cridenen nr uc1 ding filler _ metal._ control-1111 12-1h-77 E-305 ht nede_Atamped_on.mt11 docc._not_compw ~__Uge_Inin. .._ _2:10s.28 _...._ L._C. 1Mron Re ork R. Montreiul
.u.i th_ heat _ number _.on Ce.rti.fied IEt.__ 2_3__78 I ,. 1112 12-15-77 F - 24 8 2 8. B e a__m_s___r..e_c e i_ve d. __w_.it h ou._t h e at _n u m b e r t ra c e -
Reject l2-21-77 D. E. Duff 12-15-77 M-2.R4.oF_lped heads without covers,_ Cont.!!_1_, Az 57 _ Rowork 1113 Az-47 1114 12-15-77 Ni-204, Pipjug_ntaterials stored in1pr.oper.ly,_L,aydown e _1-12_J. 8 S. Cront Revork a rcas.. _J1epair f- 7-16 __c,_ Groat 1115 12-16-77 Dwa. 617 Sht.6. Vilve riaced"_to spcol piece pl_ac__nq. i No Ytrain on slid 5TVeTcF' iia ~ king ouaTitf/~6T~ pipe indetermina te. non-con 1-23-78 H. D. Pont<.r 1116 12-1$-77 _M-1.23CC . Valve IJLon__ tag doca not comparo with Valve ' f ___ _ _ _ _ . ..,ID _on_ Qual.i.ty_Verfi cati on_. Document.a t i,on . 'Uco an is ,1_2g_78, ,,;, __ A , Je ] unny_, _ , ,,_ 1117 12-15-77 Il-106. _ Shop..Wnidc_ on_hangera rcco.1,vect ;for.JJIa_853_4___ Jse as is 968.are_nvercized. 3-2-78 j D. Daff 1118 12-15-77 M - 157.
~
Namcplates for- Vert. Axial Fans are incon- -
#/'Y_ sis' tent when compared to the documentation - Re 1119 ~12-15-7T- ~ ~ ~
_M_f0 6_XC_.. .. C_S. l u g s. f_o r ld. n g e__r~~10 ". . ._IIIIfC. _Zfl'.0'_-iWh.a.v
~ ~3ep,j pc t a hent number that is not traccable to the MTRs.
_g Ject _ . (' 27-78 D. Duff 1120 12-l M 55. Gouges in Heat Exchanger nozzeln, . O E-76 A & D M __') _ _ _ . _ ___ ; _. _ _ . _ _ . _ _ .
"_! [.
1121 12-19-77 C-2 31. .. Concrotn .mrface hac too Lhicl: Grout cover. A(f08 M-305.) __DockoL veld raiced face flangou do not.li@ an .in L. _ . . ^. ~/h
. KirPqr r.ee 1122 12-19-77 . .mt _.
comple_tc. marking re.quirem nta per.ACMl] Seet..III.._... ,\ >NW - Y g m. t c f po n.. 1123 ,, , 12_jg_f7 M-30$._Dccign Lion of, Service nati.re in no t. ntamnorl ~
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LOG OF NONCONFORMANCE REPORTS PROJEC1 NAME UId1dDE 07220 _ JOB NO. pag, a 79 2 3 4 5 ~1 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY 1162 1-13-78 ! C-210doneLM_F.Ino Backfill..__6_656h failed 3" & 3/8" sifvo regu_inmenj,s. 663.28 failed J." sievo requirement. Rejgqt h-20-78 R. Mcutrcuil 1163 1-13-7g,y U-1 _.Makc_.Up lump _Drire_ Motor _ storaga_and mintenance Rework no L-maintained. ... 116h 1-13-78 Jr-201.__H11n_C ontrol_Eancln.__c /n_lC15/lC25._Lo chcu.t relay _switcL_bcnt Nameplato_ broken in hal r- _Jtowork 1165 1-13-78 Ib305. Studc_A Jinta_dq_not_pce_t_. the_ complete marking._requirementn M Re:_ . . _ .6-2-7fL _ -.J _tlifcr 1166 1-13-78[ M-305._Bolta.1JIuta atamped .with.wrenc.hcat_ code, . Doc.Rowork Documentation _ reccived_ is_.indcicrainate.__ R gject __$-18_-]8 M. Donoven 1167 1-13-78 , it-10h A. D.imangisng_on 6" Dang?_dq_nnt__ng c2_wi.th no vcndor__ drawing.__(_IDBC-9:EGjje6:1.). _Non: Con 2-2-78 H. Donovan 1168 1-13-78pg M-lk._. Coating _oa_ unit Wn5R han numeroun nreaa_or f _/e paint P M ing are- newnrk l-16-7 1169 P 'I lb326JIanget2 619.-J-16_.i c__nc1 d ed_t o_ embed _.wi.th_appro :. Rework 1/16"_spacc_bctween_them .Should_bc_inarcaceri_to 3/.8" 1170' 1-17-78-! C 230,_JD.JELGrout wac batched containing less than th minimum _decicn_veicht_of_ cement.
;Use as is 3-6-78 S. K.irker 1171 ti-30$. Studs & Huto do not mcot tho_ complete marking 1--17-78 >
rr ndrementa. Reject 3-6-78 D. Duff 1172 1-17-78 E .i36.__ Conduit haa_bcen_datancE5yhlllinc_1ho 3 d-c oncro tc_clab .___ Aux._ Bldg. Elev. 599 '._ ( 2EC013 ) Repair 7 19 78 S. Kirker 1-18-78 1173 Fr25hda._._100..pco of_7/8".. Flat naracnetnehcrc. i Vendor _acnt 7/8".(Purchano. Order..rcquirca_l'1) Rejec.t 2-9-78 _ R. Montrcuil 117h 1-18-8j! H-1.8_ Reactor __ Coolant Eupp_Mators,._incorrce t mounting _
/ fl ange_dimensi on a , _rabbat_. inc o r rently.1 1r n icnad ,
117$ M C306. Wo_hund1ca_qr__2_f0_Behar were cut without _ l-18-78l Pri or_ approval _from _Proj nc t_o.r__Pe @l erit _Encin ogring. We as is 3-9-78 D. Osborn 1176 ^ l-18-78 C-208._ Five_ Star Groutleccptancc... Tic 1..-_ Grout cubca __ . l __ ntripp erL at_hl_houra , _cxe ceding _2Lh our_ limit._ Use as is 3-1-78 T. Lieb 1177 1-18-78 E-208. __3/h"..Aggregat o_ G radation . ._.Did .no t nce t . minimum _woight Variourplacemento on 1/11/78 Use as is 3-1-78 T. Lich 1178 1-18-78 .C-30h.__ Weld _wac_ncmpleted_on_3cacL#21731.to_E-1 Rework Emb e d _ wi thoni..QC ._Vn ri fi c a tien_o f .fi tup . . .._ 1-30-78 J . C . Stroa t 1179 ; 1 78 ,. .C--208.__Hanonary_Erf ams_.wcra. stripped _at h6_houra_._____ . l _ A. 50_ minutes.,_no.t._mentinc minimun_of_h8. hours,_(11/1h/J.7jlse as is 3-1-78 T. Lich - ! 1180 .m 1-18-78 M-30$.__3192.0"i". Dio._Sch 80. Pipe. ~ [delivored to.._ - ( } __- 6._ . . Jobei.to_vi.thout dictingui_:yhable _., _ markinca _ _ _ Rej oc t_ _ 5-15-78 !!. D. , roster j _ t
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i-r LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midinnd JOB NO. 07220 a 80 ___ pg 2 3 4 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCHIPTION / REidARKS DISPO. CLOSED CLOSED BY 1181 ' l-19-78 C-231. Concreto Curing (-A total of 2J indeterminate huro of low temperature f. d fN$'fgi- Use as is " _3-10-2 L --- . Kirker 1182 1-19-78 E-20. 19" Weld Neck _?largas._ Surfacca_contain_.ccratchoc, _ _ _ . _ wator_fcund im-4An d ange,._ruat M 82_Tcn -.Arn., Rowork _h 3-]8 J. Slomob __.1183 1-18-78 C-230. Cgnorato_Sirsngth.__ Cope.ro.tn placed.J0llB-77
. Uce As In Tolex 2-6-70 S. Kirker A( 69hll)a '_fitiled_1.o_m cc.t_Inqui rc Latreng th_G_9D _ days .. 3-1-73 T. Licb 118h 1-19-71 H-106Ac__.IIL8.,_10_pc'a_.carben.S.tec1_Ela.tc quality Doc. Rework verification _ documentation _not._rocciv.cd. 2-6-78_ _ Ji. Duff 1185 1-20-7h -503.___Eractured Vendor _welda.1_atiffcncr.__Hino Le Vendor welda 1 1 atiffener fractured. T)crconnel_ Lock Repair 1186 ~ 1-23-78, Dag._C-159._ h.cugdn_of_.IGDC_r.1x_vac..placcLoutsido 6 59 o_____ __. T[ man in 2-18-78 J. Moyer 1187 1-2h-78 of the c ceified_.11mita.___A(20' U-30$ 9.6Jes lf" Sch 80, ) Random I,enghto. Reject l Ma tLrec eived_ at..Jobai te_wi th_ po . Hea t_ g ' n , .J egiblo_ parkipga. 5-15-78 !!. D. Foster i 1188 1-2h-78 ::230,.__7..yda._of_E-2..concretoralled._to._ mecL6000_ pct Use as is
_ . _ _ . _ o.._90_daya. _ C(.7.6h.58)a, 3-13_78 T. Lieb 1189 l-25-78 M-1271 TD_taca_on_S/R3m25-5,3&25:9a E l-25:2h_ne_.. Doc. Rework l wired _lo_opcratorc._G-_321D_ forma._incomplotly_fillcLont. Rework . f, 1-]8 D. Dolency
- 1190 1-30-78 Relht__Houp_ing.of IYM 55Lsafecuard Room Unit Cooler dented _1.. Punctured.31cy. 568' Ucrth Facq.Ibet_6.,2 Repair 6-5-78 E. Eates i 1191 1-31-78 Dwc. C-3'l8.__. Prs.ccurigor. Jeer._ciwport nabca. sholm o Poler h-10-70 3. nirbr 17 !9"_S..A.10 'll1"J. ghg,u be.17 '9" S. Alo' 01".Jbn t. Rnpair 4-10-78_. __ _ _ .Mi wr
! 1192 1-31-78.; H-20h._ ric1d 3/ eld _!12"ddl r._no L_ qual.iried .t o thet Rouork
- ._ i l[.__ __ apnlicablo welding proceduro.._..!our. Jhlg.31pv._5811 ' Uc <4 an is
.7 78_ ._ _ J. 0.._ Juven j 1193 2-1-78 4) M-106.__fc M-h16,687-01,857,978 A Li h 022.___ Shop _w .do no t._mec t ..accep tance. criteria of QA/flC_ procedure" 9V..0 .g 3
2-1-78 ! 119h pg . M- 106._ E-IG-h61,666. . &_972._ _. Shop _scida .do_ no t . mee t_ *
. acceptance._ criteria _of_QA/QC_ procedure f02A00f.t.Rev..J1._ UC0 ^8 13 1195 2-1-78i,.j .ll-215._10'L.,ched. 80 .Seanwalded. Pipe .<ktlivered _to_thq Don _ Rework i . jobs ijc_tt/o.3TR_for,.wel d ma t losed , . radiographit fi.lm. .-P @ t_. _
2-1-78 1196 ___. (1 .? l 5._ I?" Sch. M SS pipe. delivered to the jo'.mi te. j
.w/o f1TILfor. weld mat'l. used and.radiooranhic filn Dw. Houpd i 1197 2-P-78 H-75. _ Uo Dacnw n ta tion Packago n coivod roc the Uni;vico Water Pww. Lag $0P-76A.
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2-2-78 1198 Dwg. C-67h. .ConrLic t w/duc. C-h pi an to plner.c.rnt or . I
._. Pipe ren train t embed - L.ype 3 Co.i t. f?, 1:1 f7'11" * "" I " e,h-78 D. Onbr>. m y999 p_2 //8 Fl. Teimilii't Liol ' lil ' i"L" con trol cen tern no t in accotdnner wi th reipii n u n l. . I'"" * "
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-( ' ( V 4 LOG OF NONCONFORt.1ANCE REPORTS 1
' 1 PROJECT FLAME a Mid)and -- JOU NO. 07220 PAcri . 81 2 3 4 0 5 7 NCRMO. 'DATE DATE NCR 1 NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1200 2-2-78 _W106AC. 5 .ncs. S-B3ans delivered to__th.e .iobsi te ~ Doc.-
~
without certified material test recorts. Rework 2-9-78 D. E. Duff-1201 .z-3-78 E-230. Tb cced_. Cement __(566_ ha ca lac _livs_ratto_iqb si te- _cn.19-1-7.7__without_a_tcmperature being_taken -- Uce an is _ 3-2h-78.__ __T._Lich 1202 2-3-78 l-L 17* Radiographa_for_ Decay.lcat_Hemoral_Bmps not_availchlc,_._ density _probles, _etc, .Rcject _6 1 K. Doitz 1203 2-6-7,8 _ _C--38._1.ncle _ roc ci.v.e d_xi_th _i nc orrac.1_ dim anr i_cn n.A _f1:une_ cut _ danage. Mc/lc ai
.Uac_Aa._Sn__r h-lh-78 D. Ochorn i 120h 2-6-78 _C--23Q ,__. Pour. C(7.73,5)a ' . d id _no t nno t .6000_ pal _0._90
__ _daya._ Cont._ LRinc G1rdor. Unc.ac_ic._ _$-22-78 .
- .7._Liab 1205 ' 2-6-78 _Dwg._C-h30. Eicht_2"X23."Xh 'n10"_ anchor..ph t_ca_ far Use as is
_Det._#1 A //2_wcre_misfabricated._ ll._&_S._Sca._ Shield _Fal.1_Bepair_ _h-21-7f8___ ._ _ D._ 0nh m n 1206 2-6--78 l-6h. P"icr ._.Dic cel_Dil_ Storage 3n nk.Rold_Down_ S trap s . _ Coating _pcoled &_ Chipped._llo_ coating _on_ctrap1_Pt_all.,_ Std. Repair 3-15--78 . ._J, _0hr, 1207 2-8-78 ._J-201._ Main _ C entroLPanclm ;_c onda i.t _d n en_no.Utaye - 1 c ol or_ coding,_.di aianc e_b e tween _.rac ewayn b clou m i n i mu:% ._Rowork 1208 2-8-78 C-231._._Concrc.to_cyring_ fell below a minimitm of 50 ) for. 53_.indciermina.te_.houta._ Aux._.Bhic,__ Bis.ckJau_#6 - Uco_ao is 3-2h.-J8_ D. Oqb_o_rn_ 1209 2.-8-78 M-1061C- Dwg _1--612-5-19._ Hangar __han 5/.16'L_ fill nt wolds _inctead_of__3/16"_ac_calledeut by CrinnelLproc _ Use as is 3-2-78 D. Duff 1210 2-8-78 F- 2576$ .__ASm ___A 307_b oltc_do_ not..have _ uanufacturcre__._ identification. _ _ _ . _ _ lloject ,h-26 _70.__. _R _Hontr.cu11 1211 2-8-78 ' Dag. FSK-MPC-2-2006._SS._pipc atta'c hed_.Lo .Fluedlead Rowork has_ hole burned _through_it_ caused _ by_ arcing of_reldingwable - _9-12-J8 _J C. Huren 1212 2 2-8-78 ; .Dwqs ._C .14.1,C._1.9L_ _ Exist.i OLdowal s.J1o_ 90 t_menLcqye r Repair
.requ i r.cmen ts ._.Jux._81dq.__EL_628'.6" ._ t! stas _is__ 3-2h-78 _ n. 0 bar_n 1213 2-9-70 Dwg._C-20&,_.C--206-cahedded_ plate . installed _too r mall.
- JIor th fanc, of._XC__ lina,__$.9_&_6.6.. f.ur H1dg._E1._68$.'Or _ Repair 12]h 2-9-78 ._C-230.__Ccment._Uacr._Tect.#63,1/ll/7d_had a_recul t nf 3 39% G0 3 _&_h.0%.JCa0.Al203,_cxeceding.nax...linit. JJpn an in L-12-78 T. Lieb 1215 2-10-78 .E-20._ Elec.._Pene.tration..Acccmblien. no in?rt_can
_ . _ _ hl anko.t _cah1c_cha fMd ,_ ?Kl_h2.,1hh , _3.h6,j hl. . Repair 1216 2-10-78 H-61S.___36"_But.tcrflyJalye,a_deproccion mrontihe_ __, Repair ra i-A_f ac.c__of31o nce.,_ mona Lha nct_wh eel 3, rc iten .lb00Q: v--l,_____._ 5-31-78 L. Brown 1217 2-10-78 M-20h.____ fs.Lrspair, welding Field_ 3cld_#15n1,_ren._2271...no wan_compic.tpd. w/o. 0.0fff upocuG- W hp cUce incueras in 7-12-78 U. fl. Pardec 1218 s 2-10-78 g_colia_Elec. Ponotration Adapter Plangca. G-32TD __ noc.nework ma not comp 1_qted by_Bechtel . Supplier. _... 2-17-7D _ .._._.... . ( J ._ .S Lifer.
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LOG OF NONCONFORMANCE REPORTS l'HOJECT f!AME !H al z.n4 JCB NO. 7220 PACE _. 86 , 2 3 4 S 7' NCR f40. DATE DATE NCR NONCOf4FORMANCE DESCRIPT!OfJ / HEMARKS DISPO. CLOSED CLOSED BY s . C-626.__J1i esing Ecwo.1_n__b 3 fw_qcn _thn_ south _SqrA.,sorner Rework 1295. ,, ~ 3-31-78' of the south nac. nhield wall. _une_g3_,ts _._,h-3-78 _L_1;il rovie 1296 h-h-78 Je?L__RLegiricM_Eonoha.t10R_AmbLir. ,__rneo_ixeA_at_ c Do.. Rcwork cite t _wlth no_donnmsntation,_2Z1h5_ chafed _ inboard tox. um as is 1297 4-4-78 __Dwg._C Du rin g_filli n g _oLthe._coolin g _wa t et.J1o n31_ out- Repair _ h.-$ 78 _D. A born 1298 ~ 4 - o,_- 7 8 _lyvg. Zona _4Z_mterialmagpartMplly._rashed c-171. C-42n. 4- dowels anutted on slab 174, .. 4 .76 dowels omitted on slab if 5. Aux. Fl . M~l' ..Rewgrk ._4.g 78_ .J _ mays 1299 4 7 'l Thvg. C-99. J6 dowels incor rectly_ol fe,cd betwcen . the ext. wnll of the SW Pumn St ruct anel sumn walls S_tsk_ Repair _]i-7.78 D. Osborn_ 1300 3 1J-10-78 Dwg.__c-1022 ___.E5_ Tic a_ wore _not_ ina talled dren_El cr. 63h .6_in_6h92-0",_.Diescl_ Generator. _Use_n is _h:20-7B___ __A._ La m ch 1301 h-10-78 H-10hC_AC. Pipc_.Spaol_8"-lEBC=90--3619 2 h'" a c od e._ data _ plate _with_nomtnufac turec_nnmo .cn_it. 7-17-78 M. Donovan ' Rowork 1302 h-10-78 E-10h A- AC.__lipe_. Spool PPC-232-2637 h _2.labhod_to
.urcng_vcndcr_dwg. .Hework_ _ _.
1303 h-13-78 .C-230 __Concrc.te_Cy11ndcr_Stronctha __Seta_298_1.,_22_82_,_ -
.and _2985_did_nat_ ment _6000 pn1 at_90_daya.
130!4 h.-12-78 fcRO. Eleg_tric.al_Ec_De_trat.i,0nJwAngb]y_.__Hodule C is Std. Repair looking_and_has_cauced_ conductor innuhtion_to_cucli & cxpana. 6-21-78 F. Ringe 1305 h-13-78 J w ._2:613 .h _L__Eanger_hacJ rmenlc#_Itcld_mld, _numbcra_h_and_5.__ _ . . _ _ . _ . Rework _ 1306 h-13-78. . _ _C--30h.._JAWa _ were_found_to_be_unaccopatablc_due_.lo undcraize,_overcine_ancLucld_Acfcota._ Elm _6h61_ Unit 2__ JIce_.as in 5 L8_ _ J.__Hqrnn -1307 h-lh-78 E-20._El ec.trical_PpDatrat i ons rec e ived pJ ch si t e wilhottt_ Document.atirn_A ha!L."0"_Jais_ prs.cnur_a__r.cadi A g__Up e_a s_i.s_._ 1308 h-17-78, S-23 1 80 Anchor Boltn - C660-1F, cim of bolts sent fo._not agree with Bechtel apprgyod_v_endor_. draying.___ Ropo tf. Jy-26-78 C. Guin 1309 h-17-78 M-l h ,_Anx ._Ic ed wa_tgr_.Eumns ,__1P-0$A ,_2E-0$A ,_d o.cumpn.tation doon ngit_agr.no with matorial appt __. Doc. Roworl$--22-78 J. Slifer 1310 h-17-78 H-123B..__QualityJerification_Documenta tion _ required .ic 7-11-78 H. D. Foster
.nic cing_ta tll. Cort._of_ Compliance A _21cc ._ Tect_Reporia . Doc. Rework 6-15-78 -D. Dc]ancy 1311 h-17-78 _Dwg..010.6._ h83 3._HCC_0Bh5,_0Bh6,_ face or HOC _cohinct_ .in tormitiently_. weld ed_to_. tho_fa c e_c f_Jornd a ti on..pnda.___ _Ropair ___
1312 __ ' h-18-78 _E-JO91.____B lnchor_Ela.tn_Ibb_e519._wo.rg_nq.t_ingpc.c ted _for. drawing confignmti.on, .
$__19-78 J. SLifer 1313
h-18-78 _C 50D. _Ji.r_.pnks_ fpr_ Porgonnel,. Air . _.__Lge _ _ps rece_i_v_e.d Rc3!cr)
)_____ _ with no chop _irgp_c,ctor's release oc
_ ,Locug.entNti6ri. A t _ _ . _ . _ . _
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,U JV LOG OF NONCONFORMANCE REPORTS 3I <
I ROJECT NAME 1
!}Ldland jog no, 7220 pf,ac a
_ ,8] 2 3 4 " 5 f %IE NCR 7 fJCR NO.-- DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLO:iED BY 131h h-19-78 C-2h._Sluica Cate Lif11nc_Elaten_ required _to bc ASTI4=A30 , reco17ed_on_ci.tc._ASm.2283 .75D. Unoaslo_6 22 .7B__._. _ s._calnett 1315 h-19-78 taq. _.itsid.Jincl w anc s._p.crat.tohqa_on_th u achined wrface_of_welflpesk flance 2Z_12h. Une as in 6-2-78 _y.p.n 1316 h-19-78 M-1.16 _lfakeup..Eump.Motora,_._Vondor_Erintfor_Pumn. Doc Rcwork Motorc_ calls fon_hcatorn_.to be_hC0watte,(800uatta are_inatalled) .. 1317 h-19-78 C-233. Ba tch_Cuo r_mVh52_rnc o t ycL O_tha_j oMi tg_yi th
. .cnc choar. stud _brokon.off. . DW.ork 7:28:18___ , ._G d pislev 1318 h-19-78 _Dwc._C-106 _. Anchor _30ltc_for HVACJquip.3/.llolt-
[cra thes" aNh t uN' cNhlb.cck"hTa n~gE~pliis~darhrjc - 13]9 4-20-78 t[C6iidiictoF~iWj ulatTon. ( Eld) _ _ 3eyork 1_P8_ AMnto_ 1320 4-20-78 U20nScratches on the surface of Meld Neck Elanges _.D w ork. _ J-27-78 . F ._Riro . . _ _ 1321 h-21-73 _J- 202_ Auxilli ary/ Local.C on t roL Panol e ,_ no t .prj mdJ_ Doc. Rework _ .finiched_in_ accordance. wi.th_cpecification. . . _ . _ Uno an in 5-2f_j0_ _ ,J ,,p.ggney .
.1322 h-21-78 li-10hA._._Pipa_Spooh.roccived at_tho_johaita chainnd .down with.C3 chaina,resulting in_ruct_to_thc_.spooln. Rowork _ _ , _ _ _, _
1323 h-21-78 E-2730.0 __0rado_and .prpoec.c___o1mnuroc tut c_n..ot i
. legibly _atamped.on.6Lpiccen_of jam.nu tS__.__ 1,loj.cc t 5-1.8:78 _ . _ .Jt. Montrenn 1324 h-2h-78 14-6h. Acrccncy_.Diccol_0iLStoractJara:s... _in;:_tglod.__ .in thc.wron . location. 2T-78A 6. 27-785_(locationa_roycroml) Rmrk 6-5-78 U. Entes h-25 lo,, C.33. ..len( })_Asgf./J h9_Bpl..tp t ycro.recqiye a pn .ni_to._
1325 4tho @. w luired. par 41nca. _ _ _ _ _ __ p,ej c.n . _ _ . 533 f0. .n, pntre L,,__. C-30h. _Underalr.<;d .wgd moncurement. on wAind_ancia ._ 1326 !;-$ */8 fron conagetion. .__,_. _ _ _ _ , _ _ , . __ _ _ _ , , _
.C-231_1Lcaducids _ shot.b'/ an. unquali fied. shooter ____no.;oy;g -
1327- 4-25-78 _ Aux.. Bldg fl ._67R' ,( 25' _.f..n E9 A._U ne_._ . . Eco en_in . ,5.-19-78 J. Hayarn 1328 h-27-78 ..C-30h._ Cliptto W8717_Enam were yelded and relennod _ gnn 33 in
.- .-.._.. .. . _. frou Combo rhap withmtt CC Docynoniation Vorificayen on.pcenp. . _ _ .___
1329 . h-27-78 Iw:.C627 Welded platco vere fobricated .in 11cu of bent
- , . _ _ . . . . . . . _ _ _ ple ton..wi.thou t. Project opproved drawincu. . . N//. _. $-5 ?!!.. J. huron
.- _._1330. . . . h-27.78 Iuc. C-153. Arc ctriko 1" hir.h by 3" 1oucby1/89
. . . drop on n t.coc tural bonr.t g672D7. . Ctd.pepate i,_9-78 J. (!o m e _
1331. h-23-7A INr. C-.695. 21ncore Inalrunentation 71nk Uupporto Itou. . ck ._._. . - . _ wero: fabricated .in; the Combo Chop to on unccntrolled .ch ,tch. ' 1332 h-28 /8 P-Pa?32 3 611 pca. ' or j/h" nu tn h i ' i illecible _ . . . nre rk i nc. .lle. 7 t
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LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland JOB NO. 7220 00 _ PAGE 2 3 4 6 5 / NC R NO. ' DATE DATE NCR NONCONFORMANCE DESCP.IPTION / REMARKS DISPO. CLOSED CLOSED DY 1333 h-28-78' C 233. ... Hatch _CoycrEli_hSLuaa_rcacived_at_.the_.johalle. with_gnQ._fhcar_Atud_brnknen_Q R. Rppair 7-26-%__ __G d ejaley 1334 14-28-78 .0-501__.Bluipmoil_t natch_s/_n_30398_han a charrea area on.Jhe_nxierlor._ costing c.o.v.cripc.npprox._31. Renair 1333 5-2-78 .E-20. 12" 3!cid_ Neck 31anca,_2Z-lhl,_hac_ncratchen m
. .the._raiced.rtachined_curface. _ _ . _ J.gypric $-23-7.8_ ___ _,E., R,_Rinio 1336 5-2-78 l-13.__concrata_31cek_WnlLuhh - Wcrk on_ wall _was .c tarted without_QC_ notification.__.Elev._63h' "R' &_5.6_ _ _ .-
1337 $-3-78 C-208.___Ccment_Usera_Tccia 867_&l6_cxcceded._ tent ranco_of_1200_tonn- USC "8 18 __7-25=M__. % _Lich
$-$-78 1338 P.2461h. 5" SA-106 GR._.B_Geh. 80 qs..Pipo delivered to J ohni te_xttitcoly_thtHenA_dla_terked_on_the_.matcIlala_3ppJP in 6-12-78 D. Duff 137) 5 3-78 ?-20._.Elec,._Penc_traticpJngembhpkcc 1dipcJuali_ty_
_ . Verification pkg_A QualifJcation_. Tent.._ __ Doc. Rework _ 13 0 1 5-8-78 Swg.- E-717.- Al8217 Boam_&_ Icicmielray_ Hangar _cnoloned.
-in -concro to.. block _wn11 - _Tha_Bcam Bolta_ucrc_not._torqucd. Rewod, _ _ , , _ _ , , ,
13hl 5-8-78 .M-6h. Tnnkn_rcecivci have_cxcesalve_ruct..J.once_.decalcant
.cuLting._clag, _.welcLflur &_documantation_.problema.
1342 5-9-78 R:305. __HaieriaLctid_not_havn_he.at_numberLor bcat_nodo a Doc Rowo t
. marked _on_thc pipe._Hiacinc.G-321-D,.P.ill_Tcct_ .no hcat_#1a. $-l_7-78 _ _H. D.'Pcstor
! 1313 4 5-9-78 E-20.._Jtualily_Yorifica tion _Eacke gn. forSeld_UdekJ.lang ) ! Doc Rowork 6-16-78 P/H9001307.7-OLhac_no t_heen.xec e i veda..tbolob o tta J. R. Slifor 13hh $-9-78 Dwg. _ L-20.__BlocLWallyh0_hanicon .cm airupled _wi th Rework ' no. provisions _to_accomoda te_J ne tall a tiop_nf_Ichar__grJ i atel for opc ning. 13145 5-17-78 F-13hh0. Structural Fmbodmento. numarona problems Rework Usc as is no L0d in_n_ rcvicw..of._thc_.wc)d_inapec.tiun._rcc.orda ._ROjnci._ _ 13164 Mice. StructuraLStcel,_Rumorcuo..P0.J.!c numerona Use as is
$r17-78 p roblema_no t ed_in_a_revic w_.of_.the ..wel d_.insp e: tiottrec or la . _.. . - _ __ $-11-78 13h7 _C-23L_ Grout Pada._for Enit_2_RPLBola_Pada-.have J' WON ..unnound._arcan.__ .Elev._602 '._--3 1 " "7- 2h--7fL._ K...FJtzscrald_-
13h8 $~12-78 .Epcol_1HCB-lbE612-6--2.__Ericting. spool . illn tification dc t.o .not..acrec vi th _decicn. .dwg. 2. 8 '.'.. pj ecec .no_hca t _ID __Rouork, _ . _, _ __ , , _ _ _ _
'33h9 $-11-78 . C-lh0,_C-17h. .Concruto_ covaraga for. 8H . int. _WalLDara Ucc no ic
_ cyecods_lletta4_Cenct._ joint _nf_tcraponry opening. AIL 68 9 '_. 5-19-78-_. __J. Roycr- , 13$0 $-11-78 c.-233.__.ChanncLEnbedo numbored -134DWM1-L,.-lCWBWEl-R-- N/A . l " 2-7.8
- l. 1351 3-lp_73 1clCWBWE2_havo Dwr._C-277,_One wolded jointsrobar
#3. vertical i. hat. nro.nc,.Lther_
cu snug-no n-fluoh - A L Miller G the temp s
...__ per.c tra tion in $.6 line wall . htr. O l dg. _ E] cv. 6,.or u yh2[',6" nen aa ,in 6-22-78 S. Gelnatt l
c
- _ _ _ - . _ .. -_ -_ . -_ _. _ .._ ~ __ . _ _ . _. . . , p
( [ l , LOG'OF fj0NCONFORMANCE REPORTS j- \ 4 wJ 1 PROJECT NAMC . III.dlGDd _ JO3 NG. 07200 nagg ' 30 2 3 4 ' l 5 7-l- NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS Df CT-0. CLOSED J .. ,_., CLO.MD BY 6-5-78 1371 M-20h. Flued _ Head _d_279 - Edge. of_tha_ fann nn Flued Std. Repair __ Ikad_hac_an.n:c_atrikc_spprox.J;"_. wide _.X 5/.8"_.loncA__m03[0_dcop _ _ . 1372 6-5-78 M-206.-_ spool 2ccreIn-E6.oh-1--l - The_Ima_matal_nt_tbL nework ___. rpool_has..heen.nrc rtriked._. Cont _jl> c-306. Mr%releccinn.nf_2 hwcorc 8-citcp-50-plo & 1373 6-6-76 ._ 8-OncC=51-H1-.ceveral of_the nf_the..sroMed holca_bcd votac. Amc. L j 137h 6-6-78 Pr2Q __Cabh_Rene.trationc -Jocuranntation Itca_&_@alificaticn ( Tent _haxc_ nat bcen_.roccived_for_1Z113, _1Z121.A_2Z154 . _ Doc Rencrl f B7AM,3 topk APME-Soc.fiP_ Mat'1. P00. incued_ to. Supplier __ I l _l315 . __6 9-7f} w/o _Er.ocurempn t.Jnop ._dop.t.,_nu rv.cy_bc in c . anc ompliphod._ ' 1376 6-12-78 s-20 cable _Penetratienc -_ Documentation _rnd_ealifica : ion _ _ _ . _ . . _ _ . . m t._have_no1_b c en_cuppli ci_by_. th e_ vend or , ._ Doc. Ecwork - , D(7 6-lh-78 Iug _C-96.._Lacation of.Pene.trat, ion ..ar-built _donn l ! no t_a 1378 6-lh-78 .Uso_na_.ip.. j 6--23-78 __, E.J i$nr M-215.croc_with.duc __ Service.Nater Pump Stractura.-Valve Handwheel - G-321DJf,uality_Dccunenj rt 1379 6-lh-78 for_// 10M3L1_2" Handuheel has not hcon received. Doc. Feworl{ 7-14-l"1__. . D* A* 00laney H-112. Valvo Handwheels - G_321D A Q tality Documentati on .
~~
7
'foi 2 ea._!/_96h0312"Jandyheelc .haA..noEbeMcA?df51 Jo.c ._Itenc . J.
D. A. We 1380 6-15 H-- 305. 2" Ech.__80_.J.SES SA-16031po .--lipe. .ia_n.of traceabic_to_any_. certification;applird due_t.o illegib1 C-305 Ehree_//6_Robar._ucre cut _vithin - a_radit.1 htwc.pmarking,__. 6-15-78 1381 ! of_ ton _fcet Aux._ Bldg _ - - - _ - . .
.USC as_.iD _ '_6n23-70 --.S._Kirker.
! 1382 6-15-78 m)el,. mock mE-scc.mmat11._Pos_incued 1o_supplicr_ . l w/.o_Erocuremen.t Insp. _dep1. _suny hflicC__acc_%p31cheJd,_. Ro.iect ___ ._
~
1383 6-15-78 A-bl._ curfaca Tcap of._stocl_rell belcw_dcu-poin+ requirement of 5 ._ Cont 1_&_2_ Cont._//2..Inccrc._ Inst Sunne: 6-19-78 - - - 13Eh :-233_-l -30h3_ _2S6 3 q1 mon atu h rogfi ved f _thout_a l _ . . _ allLtent. _. _ Mac_t _ _L ___._. 1385 6-19-78_- ~ e-.2683L _ASME_sa 53LClano-LPlc,to .i- Cerjifi3dlITR_sent i _ _ _ _ . . loca_not_acreo_Si_th_PO _Pework .3-5-78 K. Deitz 1386 6-20-78 1-.231 - Uni.t_!!2_Cwhteld.locMicn_Reqorh.minplaced, 1387 6-22-78 E-20.___cabloJene.trations_. _Ioc._hac not been_cupplied_ t' _. _ _on_penetraticn.2Z103 _ _ .1380- 6-22-78 by .the. vandor.._ Cab 1c_. .chaffing 0-230,__Concreto_placed_.3/23 _ _
/78 in Ppur A(672 5)c' uno an ic failed to neet the nin. comproccivo_.qtrength tas14_9.0 4ayc . . _.. .7-25r7.8. _J. S. 34qb ._.
1389- 6-23-76 c-233,_. Mice. Mc@l.under varioc P ' n ha ' anomalica noted in a raview of noc 0'kgc.vo.numerounNC' p j IIce as ic I
%u '
4
. , _ . . _ -. m , . .
A p A O
.U U LOG OF NONCONFORMANCE REPORTS
{ .R ' ' ' PROJECT NAME Midland JOC NO. 7220 PAGE 09' 2 3 4 O S 7' NCR NO. DATE DATCNCH NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED GY 1352 5-17-78 E-h2mSciccia Cable _ Tray _. Support _.2325_bolta_warc _ _ _ _ torqued _vith_urench_fcund_t.o. be_.onLof_ col.ibna.ti.pn._.Altx , 1353 5-17-78 _Fe-20. mec.__Pcnatration_A:sec.bliea__ Dcc.lkg._not Doc. Rework _ received _at_jobsita.__ Pent._22152 han_0_pcis rcading._._ Std._Repniv _ _ . . _ _ _ . . _ . 135h 5-18 78 3 20. Elec.Jcnctration_Anecabliec. Doc.lkg.nnt Doc.Reworb _ received _at_jcbeite._ /n_AS-131+5_Mascplate_dicercpan ..Std._Repa3r _ . _. 3355 5-18-78 .Lv&_ C .229 aECW ' c _.chown._cn_Lg. .. lack..dc tails _of_groo o
. we lded.. j oin tn and_ prep era tion _of .ma tl ' s ... Aux . _El ._70h ' UGC ^3 1U .6 3.0-78 JmC.__ Huron 1356 5-18-78 G-27._ FSK-MPC-2-2021 - The.WR-5 and ER-6a for_FSK-MPC Use ao in 2-Fo21_ Field Weld. 4.have.been _ lost during_in-proccan_.volding._ _6-7 .78__. . J . C; If g ej t .
1357 5-18-78 C-653.___ Arc Cougna _on.Eccm , _ caun et by. .f aulty_ welding __
.cablo._ Cont.4/2_El_659 ' _Repnie _ _ . .
M-1 3L1_t.32- . WLQLDataJackagcc for_.Inatronentatic__a Doc. 1358 5-18-78 Cabinoto havo not_bcon_ received. _. Rework _ _ . . ~ . 5-18-78 1359 J_-202.__. Welding _vaa bogun m_Inct._ Panel 2C150_uith no. proper _authorizatinn _ Elev.__685'_ Aux._2 Ryork 7-19-78 J. C. !!uren 1360 5-22-78 C-10haAW'_a_found_ta be_unacccittable_duq_.to underde Repair ovnrcizo ,_and other._ weld defecto._ Aux. _Eldg. 1361 5-23-78 H .3 0h A. Pip nSpooL2FCB-lh--S60h--$--2 canno. tube _ Rowork uniquely,__JISO.as is j iden tified _- . 2_ .spcoln _have .came. nwnber. ._ _ _ Uce ao is i 1362 5-2h-78 C-231._Codwcld_teEt._splicca wero_lon t.axcentling_tont frequency _ for-production _ani sic 1'ar_cpliccc. ._ _ 1363 5-25-78 _ Dv :.._C-651dn gle._to..E-3 .fmb ci_ fille t. .vold. undernized~. _ . _ Cont._//2 Flav.._.626 ' . _ _ . _ _ . .R w oJX._ . . . 136h,. _A- 13, Comprocsive strength _of_S/P93Lmrtar_ doca-- 5-30 78 _no t moc.t..cpec._requirementa- __. _Upe_a s_i_a_ _.6--20-78 T. Lich 5-26-78 1365 _.M-215. 10_pc.n._Cn_Eipo - R pcc. rcooyed_from__reco_iving_ Reject
- without._QC..insp oo tion,_..traggbl e_hpa ta_ n.o t park _ed ,_ no traceable doc .
1366 5 R-123 C .__ Che ck_ Valve a _2h-C CB-CK-L S/N_2n-799_ A_2h-CCD--cK-1
-- _ 78 ..S/1L2H-789.. ara _misning_tha_Hince. Pin _Ccvera. Aux._605' 1367 5-31-78 Duc._C-195.__MCC_Unitcl111e t..welda_-Jia tanc e_he tucen_
wel da _.da_no t_ acra c_with_.that_c alled _on Lon _dw3.. lux .____. Use as in 6-22-78__._ .J. C. Huron 5-31-78 1368 _c-20B a lve_concreto. curing _tankc_ tored.in_temperatur oc
~cxcooding-roquiremonta called _out,_ty_AG'rM&31-69 _ _, Une an is 6-lf-78 T. Lich .
1369 6-1-78 _M- 10h A . __Two_ Pip c_ Sp o oln .hav a_tho . camo.mpo oLnumb er.___.
.1FC1hlk-S603--5-2_- _ Aux._.Elc.v._.600 ' _ _ _ _ _ ~
1370 6-2-78 M-336.__Euclear_Wyc_ Strainers.- Cod- ?tata platen dotach____. ed Doc.
^ .. .___ frocLatrainevs, jneprrectly..iden ti ' lied...C-321D inecrrcet Rcuork . . -
p (-) \p) [') LJ LOG OF NONCONFORMANCE REPORTS
.j -
M 1 Midland '1 e PROJECT NAME jog go, 2 07_220 PAGE _ 21__. 2 3 4 5 G NCR NO. DATE DATE NCH NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED CY 1390 6-22-78 _E23H,_StocklSILSec._11F Mat'l rn'a_insuea in nupplier_. v/o_ PIncurnment_lnsIt._Dep_t _nurrcy_ being_acccmp1inhed. 1391 6.22-78 . .Fc 11. .__El e c ,._Tgs.t_ Roppr_t rLfer_33 t io ry._Chargera_Ilo_not__. inclnde_ Documentation required _by_Epaci f'iention. 1392 6-22-78 lhrc %750 cab 1a Tray.nangen i n ,at_incn1w necordirg
._to_theJ.r_o.1qc_t__apJmo_v3__d _ detail, ncnin i n-en t_/M __
1393 6-22-78 .Duc._E=750.__ Cable _ Tray _.Eangern do nott_have_ vertical legc_inatalled.r_s_.datail_Ihtg _Centainment.j# _ 139h 6-26-78 M-163AC_ __Recirculatinglir_ Cooling _Unitn . -_MissingA _ .illegiblo documentation for 2WI-56A_&_3 lloc. Rwork 1395 6-26-78 at-t0hA. Pipe _ Spool _220B-2-S611--327 - Hipple ia_no_t , wcldca to_18'Lc1 bow _an_.chown_irt apprcved_.Rndor_.Pront._ wA p.6-28-78 ___L S1ifc= 1396 6-27-78 li-u72C.__h. Rotor _0perated_ Valves. delivered _.io_the 4 ob sitc_with_An_acennul n tion of._ dirt /rua t/.locac_ccrewc ; - _ 1397 6-28-78 .0-20.8..__Concre.t2..Tont_Cylip.dnrn_atared at_noncon_fominE Use as is _ temp erature._83anka_on_6/22/76 - , 1398 6-29-78 _2htg._c-95 __J.nchor_Bolic_for__Panelc_.S-3 & F_h are Repair , _3" of t i ncation._swPs.n 6581& ._ llse as 1s_ _ 1399 6-30-78 J_-28915,_23653,_28.759_ nuts A nol.tn_do_not_mect marking. p.CC.' i 7-20-78
- ._ _requirementa- ___ R. A. Montreuil 1400 7-6-78 F-z6720. Stock pipe rec'd with no G-321-D. Spool no ~n dt put fES~ilEsigndEd recetving area. .Honconfarrance .2-11-70 ___ M . _ D ._Fo n.tc r__.._
1h01 7-7-78 J1-20b__ ]"_rch _160_ SS_Pipa - hea t traceability _ missing d u q__ to_i mp rope r_ma rking_o f_2_ pe n_o fJ.ipo . 1h02 7-10-78 .M-1.17_ Eon-reccipt_.of._Recieving__ documentation _ _ Doc. _ Decay _ Heat _ Removal _ Pumps 9_1 601.and_2P60B .P.cworL__ 7-2b78_ ._.J. Slifcr_._ 1h03 7-10-78 _ Spec C-230._ Slump _@..EOL Cc11. abcyo_ requirements ' 693.7 1404 7-13-78 of. ecification. f4- 1c03AC.
^ . Pour A(/recn%)b'culating Doc. supplied w Air Cooling ~t ini ts missing, illigible. Nubbers vary. _ _ . l_~ Doc.Roworp i.1- 16 V C . Some documentation Nr rarircuinting air 1405 7-13-78 coolina units iilegible, not traccable. ._ _f.oc.Rcerk, 1406 7-13-78 fi-163AC. tio Op.lity Verficatins I)ocuraentation_ _ . _
roccived_ for :ecirculating air cooling units. . ._ 1407 .7- 14-78.__ f1-104A. Incorrect amotint.: of docur.cnta tion rcc'd.
.._ _ _ ..___ for spools 2EL8-12-56.32-3-1J .0HBC S618-1-2 Dce. Rework 1408_ _ _ _ . _ 7-17-78 8-3 -78. . M. Lonovan . _ . . C-230.... Sand gradation had 69% nassion the F30 sieve .
thcroby. excccding aliceable .1imi L t'y 9%. _. _ l ,
, ,x ,r 7 .I \ _ ~
LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland JOB NO. PAGE 2 3 4 5 NCR NO. DATE DATE NcR NONCONFORMAfJCE DESC!uPTION / REMARKS DISPO. CLOSED CLOSCDBY 3 erg. C;96. Mi~siEcEEEd TFchor Coltrbh-sluice gate i
~
1409 7-17-78 fr~ame extensicns. l 1410 7-18-78 . il-1.19. Nuclear Power Generation Division OA liold 7-18-78_ _ _M-118A. _ _ _ _ _ f!umerous _._placedJtn_C__of C for_problems Core Flooding. Doc. Rework Tank - IT-63A 1411 documentation - for main steam isoliHon vaTve. _ 1412 7-18-78 ._C 198.Rebar dowels. broken..off durina installation _of _fo u n dat i o n s_.fo r.s a feg u a rd s_c hi l l_ed.m t e t_purp s
^ 413 1 7-19-78 fi-132AC . _ Cuali ty. _Vcr ficati or_Dc c . _ no t . re cu .for_valvc_
returned _from_the Vendor en_UCR_1216 __. _Do.c. Rowo.r __ 1414 - _ . _ _7-19-78 C-24. G-321-0 rec'd_w/rrotor cperated lifting devices has__teYi.Sions _that_ vary __from the. specifica. tion. - C 94, Use of D 1 Concrete in the Service Water 1415 7-20 78 INm St ru ctu re ~~' 1416--~- ~7 21 78--- J:201. Certific~Etion of cBipTiance not aviiTabTe Tor -- - C6n tr6TBoiifds. -~~T417 7:21178~~~ E-19. Reciui~ red documentition is not MT6fTable for ~- --~ AC Power 56piHies. 1h18 7-21-78 Requirod-Documentation- i -not. available_for _._ ITS_chipmen t_ number _lTSI-6837[ac ..__ . _ Doc. Rowork_ ,_ __ lh19 7-2h-78 .C-20!L___lh".lsgregato_ failed __to mec Lcradationitent lh20 7-2h-78 M-lh..__ElecJotor Drivera/Aur..2ceduater Pumpa._ Scicmi__.cgg.JoygII:
.calculationn_hava_not_tcen_nupplied to. Project _ prior __to_alupment_rclease. .lh21 7-25-78 M-10h .___Hi asing _Documentat 1.on_forlabricatod_Eip.c
_2HCD-$o-c61h:3--L. . . _ . 1h22 7-25-78 _CnDu tS .Po sition_Ind ic a torl a _- __Intmi dity_ o f._atorace
- _ erea_to hich,. making _ quality _of_.itons_indotorminatc4._ -
Ih23 7-25-78__ _ C-J0h.__.ylroway_ Supper.t..wac_ fabricated without_the_ucc_ of a design _ drawing._Eloy._.6h6. lux..__ _ . lh2h 7-25-78' H--10hA.__ Spool _2_EBc-5h--61h-3-LL _vall . thici:ncon_la_ _ . lh25, . _ _ Icon _than_ minimum _ allowable _thicknaan. 21av._60$1 273 7-25-78 J-229.__.Temperatura_ Switch.Sherzcwollr . MTR._hacao t__ __.1426 ._ __7 26-78__ _FPG_-B-70 been_ccrtified..by mt11_manufactu"c ac .requir-d. _. . {Ya 1-26-78 J. s11fc e Haters top.._in_storagc.atea;oLcny.cret ! - _ _ __ exposed to dir_ac.t_ sunlight. _ _ _ _ _1427 7-26-78 _ f f- 1.17_. ..__ Pump . s tu f f.i ng. box..f.l a n co nn' .t hc _same..s i de_ a s. _ v ... .- Jhtmotot_ coup. ling-DecayJt. Ece, .. .fliep._2M0A.____ _Rojec t
c-r) \ ,
> ,)- (
i ,. k- (" O) LOG OF NONCONEORMANCE REPORTS 1 PROJECT NAME Midland ,;og go, 1 07220 , pggg f____,,,93 2 3 4 l 5 7 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLCSED BY 1h28 7-26-78 A g. 71-8h8 c6xla.5_MechanicaLIncerta_xcre installeL l . exceeding the 6" tolerancs.. l 1h29 .7-26-78 31-10hA._ fin:Jpoola_=_2cc3=2h_E60h=h-3_radi.ographin__ Doc. Rework
-.cv,minn+i nn nat_pnrforned,_2GC3=16eS613-9-9 npcol annte d._.Std. hpair lh30 7-26-78 . H-10hi._QaalityJerific ationlo cument a ti.cn_a cnt__i s indatomin t+c (_2_Epcol- ) UlA 1-31-70 M. D nnynn 1h31 7-27-78 ._C-231.- . Block Yall_fl8._=_ns_found with_a_ dry _ surface _.
Elev. 649' 1h32 7-2f/ -78 M--10hA. Pipe _Spon1_JECIi-19:E612-8.-h..-.JoJocumentation received _for._repnir work done._rusi._on_the nytnvior of_pipo_ ! 1h33 7-28-78 n-125c_ 33uelcar._Sctv. iceJalyna. __nequmon;a_ tion ukcn_, i ' contni n i l l egihla_?t_nntrac eable_.do :ucen Mtion. _ 1h3h 7-28-78 J-256AC Nuclear servich solenoid valves .3ocumentation mincing-cleaning _xcrification report..._.- . - - - 3h35 7-28-78 _E-.7AC._..Ecter _ Control _ Center,.EC--2B23_HeR31.Ans_l E b_ Rowork h , _&._.5_wan_deliverna to the.Jobsite_with_the_ top _ crurhr d. 1h36 7-31-78 . Iwm_C-91 AWS W18x% IMamp_A_St.i_(fne.r; - Wolded.yltho.t.t
) .it._ Fit un_inspc_c_tienl. Son,_Jater_Iump_Etrue__Eleva_63f?
1h37 :7-31-78 H-125C. 9' 6" HCC-.GT-JL_Valven_ _ Actual _bara .of_ cach _.
. valve _doce not._agrac_with_that_ callei_out._byJcndor..Dwc. _ _ _ _ _ _ _
1h38 7-31-78 JI--20h.___flanco_ Connections __. flanges wera_ torqued _up vithout_.thc_.uce_ of._a lubricant._ ___ _ - B-305,_Csrtif_i. cation a.ttachad to_Albpxt Pipe _lo.tter.___ _1_h39 _ __7-31 .7L_. .do c c. not_ indica t e_applic able_.addendus _ of. _the_c ode. . H-10hA.___ Illegible _or.demaged.. Code _ Data lleport and 1hh0. _7-31-78 _ Acacciated._ records _ITT_GrinnalL . . - - I FSK-M-0HCC .72 .1_Sockct_wc1d nado_withcutan_IR written. . _.__1 hh1 . _7-31-78___.or 2 WR-6_ovident.._.__ . . . . -_ - - . . 1h42 7-31-78 EMM,-Gtock. ASME-. Soc.JF. Mat 'l PO 's_icsuel_ to. Cupplier_
. _ _ _ . _ . . . . _ . . . . . . _ _ _ _ _ v.[o .Procurementlnsp.Jept.. survey. beinc acopepli.shed. _
Ihh3 8-1-78 J-256AC. muelear co:vico solenoid valvoc - c1%nine Verification .Reporto_ not' included in.Ac. Ekg. ; Ihhh-
.._..8-1~78 F-P2282 3/h" r h" cud $/8'LX 2 3/h St4 Uclta - arc i . . _ _ _ _ . . n tempod .with .the wrong heat code. - 1. j lhh5 l . _ _ _ .8-1-78 F-28350 .8.pcc._of 1}" x.1'-6" x.l'-h". Shim.Plateo ___
Cert.ified_Matorial_ Test Jcporta.wero.not 2eccived.._.._ l 1hh6 8-!-78 F-280$$. 21. pen 03. Hut:: Grade DF . .Do not t. cat ._. . . _ . . _ . n :i rk.i ng ro d[,ym, . . .. . [
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- o l NONCONFOHMANCE REPORT
- 1. PROJECT NAME JOB N if f.II:tirl ProjetCt. lh e l t s 162 /M . 9. 20.
1 rsO. _ _ PAGE iOF . I
- 2. UNIT (S) 3. DRAWirJG/PART NO REV 4. ITEM DESCRIPTION 5. IIEP.1 LOC A TION tOrnon ,
M/h .'il A C i. .' % wt !*** '
- 6. P.O. OR SPEC NO. ' 7. SE nlui. NO.
- 8. REPLACEMENT P$RT 9. SOURCE 10. CONTRACTOR /.iUPPLIER C-230 Frsy. 32" N/A . P/N "Ii REV illi SER fJO. di' I'ibr rne tract rv Ct Irm l
- 11. INSPECTION CT11TEntA LR NO._M/4e !l.Q V); 1;2. ASME AUTHOP.LZED
()DWG ( f SPEC 't.) OTilER NO*- '# #y *' ' 'E#3 13. SKETCH ATTACilED 14. Dncovered Deerirq 15. Equip Fm nnimd By g ', ha D ()YES (.*) N O ( ) Rec *g ( )Const (' liest ( } Client ( )[ieg (.)FLD , s
- 16. NONCONFORMING CONDITION: .g gg ,g,,.. g3ig) g. 7777g gg g y ,, y n 21. DISPOSITION CONCURRENCE I
---f he (30 ritorin thor rby excaM f ar. La t e lltMhl > ; Ir t r. h: ol . Ti" two rep t re .I re- -- "F" E ""E .L- l "Y ,
t r .; t n (1914 dnil .i')l 5) exceed < ,1 t t:- ". s t m -e im tha .' 'M air b y '.1 snel 9% n arec. tiro l Qhen these Intesta failed t.he t aml 909 Im lo c t ml . U , in f t.r t<* Injec t ion n fots' PROJ ECT T ILLD Efetilfst Lit D A T E. - cubie yarel britch a f C l-C e <me:r ai ~ rorr. f 840J E CT E f4Gir4 C E13 a a1 M l.j i1'. ~ 2i975 vaa pincert ia U A T t. Pour A(642.5ft)c. no holil t.v' 4;pt1.ca. 1" I h i 1. '9 5. 8'HOJ Cor45 t te QC E r4Ge rd L E f4 D A i t; 4
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- 17. REPORTED DY -
DATE 18. VALIDATED DY "'S" '' ""5"* DATE a, g , ,,., k h I)* 7 b .[, p , ,
- 21. HL. TING: Q() TO FIELD ENGINEERING ( ) TO OTHEIIS (SPECIFYi i f i
- 22. ( l Field Engineering Disposition ( ) Field Engmcering Recommended Disposition to Project Engineering -
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- 23. PROJECT ENGINEERING DISPOSITION '
t - . l* 1 l y , 2G. OC ACCI PTArlCF . ?' . OC ENGINEEll DATE t t u lilOllllEll lNSP EC TO R DATE ' f
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. UcR 7 1410 BABCOCR L WILCOX Page 5 of/f y b
NUCLEAR P0'iER GENERATION DIVISION f, \ ' CERTIFICATE OF CONFORMANCE DOC. I .D . - S/N . REV. NO . 23-1335_ro j EMI NO. 13".03 SUPPLIER: NED - Barberton P.O. NO. ULU CCNTRACT NO. 620-0013 ITEM NO.: N/A MARK NO.: ICT-TIA Nat'l. Ed. No. 1212 NPG SPECIFICATION NUFBERS: 08-1179000012-03, 18-1235000012-07, 10-1095-02, 09-1212 -01 EQUIP.'ENT DESCP.IPTION: Core Flood Tank EQUIP"ENT SAFETI CLASS: I-2 EQUIPMENT CODE CLASS: _ASME III - C EXCEPTIONS: See Attachrent 61 for purposes of Quality Assurance requirements, the item'of equiptent identified above r.eets the requirements of the above listed specifir-lion including the codes, standards, test require:nonts, and quality assurance require ents invoked therein except as noted in Non Confor ance Statenent below*. Any exceptions to the specifications, codes, or purchase order requirements of this contract known to the undersigned are listed.above and hre been reported to and approved in writing by Tne Eabcock 6 Uilcox Company. Documentatica is available at the manufacturer's plant and/or at NPGD, Lynchburg and documntation ns . required by the xtrad.rahiptiter.:lirsrt': nn: Quality Requirenents . Mat ri:. (es) 205555E, nev. 2 - has beca reviewed and found to be acceptable. The iten of EQUIP ENT identified above fnzsarr does not confora to afi requirements above and is anxix-- m3: in a QA HOLD status by B&W NPCD QA Department. Ship..ent tras cade because: Supplier Shipped teithout B&W Release and Ecuipment has arrivad at the site.
- Specific Non Conforcance to requiretents are: See Attechnent 41 which will be resolved as follows: See Attach =ent el Yhe undersigned is the senior Quality Assurance executive .in v .
Dabcoch n Milcox NPGD s 1
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Paga3of,g### flCR 1410 . KED - Barberton , Dil No. 13x03 , Doc. ID. S.U 23-1335-00 620-0013 Core Flood Tank - Atta:hacnt fl being issued in QA Hold Status for Tank Mk.01CF-T1A
- 1. Lif ting lug .6 asupport lug veld preps were not regnetic particle inspected.
A Contract Variation covering this condition and justification for use "as is" is being prepared. ,
- 2. A certification as to the chloride and fluoride content of the manway gasket being 250 ppm maxinun was not obtained. A Contract Variation covering this conditions and justification for use "as is" is being prepared.
- 3. MTR's for nanuay studs, nuts cad washers as recuired by the QA ".atri>: nre not available. A Contract Variction covering this condition end justification for use "as is" based on caterial certifications only is being prepared.
- 4. Tne B62 N.E.D. C.O.C. is not included in the Q.A. Data Package. This will be completed, issued and incorporated into the Data Package when the three(3) above itets are cl,osed.
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- 2. UNITIS1 3. DRAWING /PART NO. NU -- -- ~ VAGE- O f ----
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- 21. HOUTING: 1 TO FIELD ENG NEERING ( ) TO OTil IS iSiidF ) ~ ~ ' ~ ~ -
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- 19. 20.
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- 2. UNI T(S) 3.ggfjg/PART NO. REV 4. IIEM DESCRIPTION 5. I T E M L f >C Ai l0N COTYJn c?t31 A A -n_ r/#A.ti n._p G. P.O. OR SPt.C ND. 7. LL RI AC NO.
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- 11. IN., ECTION CHITERI A "tipplinr__. Arreo_St r L carpa: atic.a _ _ --
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- 17. REPORT ED BY hold DATEtes(R)_ opp 1 +%_tr. A 1.e,-r .,.cr.i.p.,mim_is.m(3). y,,,,,,,,,,,,,,,,,,,
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