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#REDIRECT [[IR 05000213/1998003]]
{{Adams
| number = ML20154R035
| issue date = 10/14/1998
| title = Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Rept 50-213/98-03 Issued on 980821.Ack That Program Improvements for Violations That Occurred During Sys Decontamination,Still in Progress
| author name = Bellamy R
| author affiliation = NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
| addressee name = Mellor R
| addressee affiliation = CONNECTICUT YANKEE ATOMIC POWER CO.
| docket = 05000213
| license number =
| contact person =
| document report number = 50-213-98-03, 50-213-98-3, NUDOCS 9810260149
| title reference date = 09-21-1998
| document type = CORRESPONDENCE-LETTERS, OUTGOING CORRESPONDENCE
| page count = 3
}}
See also: [[see also::IR 05000213/1998003]]
 
=Text=
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                                                              October 14,1998
                  ' Docket No.    50-213                              License No.              DPR-81
                  ' R. A. Mellor
                    Vice President, Operations and Decommissioning
                    Connecticut Yankee Atomic Power Company
l                  362 Injun Hollow Road
L                  East Hampton, CT 06424-3099
r-
                    SUBJECT:        INSPECTION NO. 50-213/98-003
                    Dear Mr. Mellor:
L                  This letter refers to your September 21,1998 correspondence,' in response to our August 21,
'
                    1998 letter.
l
l                  Thank you for informing us of the corrective and preventive actions documented in your letter.
:                  We acknowledge that your program improvements for these violations and other events that
l
                    occurred during the reactor system decontamination are still in progress. These actions will be
L                  examined during a future inspection of your licensed program. In addition, we are evaluating
l                  your response to other similar events that were subsequent to the events cited in the Notice of
l                  Violation. Our review will include your plans for implementation of corrective actions for events
                    that had common root causes.
                    Your cooperation with us is appreciated.
                                                                        Sincerely,
                                                                        Originalsignedby RonaldR. Bellamy
                                                                        Ronald R. Bellamy, Chief                              !/
                                                                        Decommissioning and Laboratory Branch
j                                                                        Division of Nuclear Materials Safety                  //
e
    i
!
                                                    "
  -
              i7810260149 981014
l              PDR      ADOCK 05000213
:
              G                          PDR                              _
                                                                                                      ,
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.
                                                                                    W/
 
  ;  .  . ..              .      .. . . . - . - . .  - . _ -  .- . . - . . - -.. -- . . - . -
      *
    e
          R. Mellor                                            2
          Connecticut Yankee Atomic Power Company
          cc:
          D. Davis, President and Chief Executive Officer
          T. Bennet, Vice President and Chief Financial Officer
          D. Amerine, Vice President, Human Services
          K. Heider, Decommissioning Director
          G. Bouchard, Unit Director
          J. Haseltine, Engineering Director
          G. van Noordennen, Licensing Manager
          J. Ritsher, CYAPCO Counsel
          R. Bassilakis, Citizens Awareness Network
          J. Block, Attorney for CAN
          J. Brooks, CT Attorney General Office
        - K. Ainsworth, Town of Haddam
          State of Connecticut SLO
4
i
                                                                            _
 
                .~          . . -      .      _.    _            . _ _ _ _ . . _                _ . _ .          . . _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _
  ,  ,
        *
    .
          R. Mellor                                                                3
          Connecticut Yankee Atomic Power Company
1
          Distribution:
          Region I Docket Room (with concurrences)
          PUBLIC
          Nuclear Safety Information Center (NSIC)
          NRC Resident inspector
'
          J. Wiggins, DRS
          J. White, DRS
          J. Nick, DNMS
          R. Bellamy, DNMS
          Distribution (VIA E-MAIL):
          K. Kennedy, OEDO
          S. Weiss, NRR, DRPM, PDND
          T. Fredrichs, PM, NRR
          M. Callahan, OCA
          W. Travers, SPO
          R. Correia, NRR
          F. Talbot, NRR
          D. Screnci, PAO, ORA
          DOCDESK
          Inspection Program Branch, NRR (IPAS)
          DOCUMENT NAME: G:\DNMS\DOCWORK\lNSPLTR\LDPR61.A
                                                                                                                                    N
                                                                                                                                    450C4794
                                                                                                                                              $k3lh
          To receive e copy of INe docuenent, inacete in the boa: "C' = Copy w/o ottsch/enel 'E' = Copy w/ ettsch/enci *N'        No copy
          OFFICE          DNMS/Rt                    lN DNMS/RI                    l T:: DNMS/RI          l                                  l
          NAME-          BRaymond/ tmh                    JNick            @            RBellamy P
          DATE            10/14/98                          10/1998                      10/f798                  10/ 198
                                                            OFFICIAL RECORD COPY
                                _ .
 
      -    .
V
        . .  ..
  .,
                .
l-
    $
                                  CONNECTICUT YANKEE                  ATOMIC POWER COMPANY
                                                                                          HADDAM NECK PLANT
                                                      362 INJUN HOLLOW ROAD e EAST HAMPTON, CT 06424-3099
                                                                                            September 21,1998
                                                                                            Docket No. 50-213
                                                                                                        _GY-9E-151
                                                                                            He: 10 CFR 2.201
                  U.S. Nuclear Regulatory Commission
                  Attention: Document Control Desk
                  Washington, D.C. 20555
                                                        Haddam Neck Plant
                                                Reply to a Notice of Violation (NOV)
                                      NRC Intearated Insoection Report No. 50-213/98-03
                  The purpose of this letter is for Connecticut Yankee Atomic Power Company
                  (CYAPCO) to reply to the notice of violations contained in NRC Inspection Report
                  98-03W. The violations involved the failure to classify an event in accordance with the
                  emergency actions levels following an inadvertent release of radioactive liquid; the
                  failure to control the plant configuration during valve manipulations or tagging activities,
                  resulting in plant events; the failure to properly calibrate the stack flow instruments used
                  in the stack effluent pathway; and, the failure to provide complete information in support
                  of a license amendment application.
                  Attachment 1 to this letter restates the cited violations and provides the required
                  CYAPCO responses. As requested by the NRC's letter of August 21,1998, CYAPCO
                  has included in the responses to violations B and C, a discussion on our actions taken
                  to address the underlying causes of the plant configuration control and human                    ;
                                                                                                                    '
                  performance issues, and our plans and schedule to provide an independent verification
                  that the plant procedures for demonstrating compliance with technical specification
                  surveillance requirements are acceptable.
                  Attachment 2 presents CYAPCO's commitments made within this letter. Other
                                                                                                                    '
                  statements within this letter are provided for information only.
                    (1)    Mark C. Roberts letter to R. A. Mellor, "NRC Integrated Inspection Report
                            50-213/98-03," dated August 21,1998.
                                                                                                                    I
                                                  _I _    -
                                                                          .        .              _ . .
 
                                                                                      - - - - --
                                    - - -        -- -        -
  .    .
          .
.,  . .
            'U. S. Nucle:r Regulatory Commission
_.          CY-98-151/ Page 2
            If there are any questions regarding this submitta'!, please contact
            Mr. G. P. van Noordennen at (860) 267-3938.
                                                                                                  l
                                                                                                  l
                                                                                                  l
                                          Very truly yours,
                                          CONNECTICUT YANKEE ATOMIC POWER COMPANY
                                          r                    -
                                                  u.a              .
                                            Russe      Mellor    7
                                          Vice Presi ent - Operations and Decommissioning
            Attachments
            cc:    H. J. Miller, Region l Administrator
                    T. L. Fredrichs, Project Manager, Haddam Neck Plant
                    W. J. Raymond, Senior Resident inspector, Haddam Neck Plant
                    E. Wilds, Director, CT DEP Monitoring and Radiation Division
                                                                                                ]
 
        . _ . . . . . _ _ . . , . . . _ .  _
                                            _ __    ..._. ..          _,      ,
                    ,
  ..,  .      .        .
1                                        .
                          ,
l  ..
,
                                                                                        Docket Number 50-213
                                                                                                  CY-98-151
'
                                                                Attachment 1
                                                              Haddam Neck Plant
:                                                        Reply to Notice of Violations                      !
                                                  NRC Insoection Reoort No. 50-213/98-03
                                                                                                    .
                                                                                                              1
                                                                                                              l
                                                                                              September 1998
                                                                                                            ;
 
. . _ . - .        . _ . _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ . _ _ ,.                                                _ _ ._ _.. _
      ,
    .,    . . .
                U. S. Nucint R gul: tory Commission
    ,
                CY-98-151/ Attachment 1/Page 1
                Restatement of Violation
                During an NRC inspection conducted on April 14 - August 13,1998, violations of NRC
                requirements were identified. In accordance with the " General Statement of Policy and
                Procedure for NRC Enforcement Actions,"(Enforcement Policy), NUREG-1600, the
                violations are listed below.
                A.          10 CFR 50.54(q) states, in part, a licensee shall follow and maintain in effect
                          emergency plans which meet the standards in 10 CFR 50.47(b) and the
                            requirements in Appendix E of this part.
,
                          The Licensee's Emergency Plan, Section 6, Emergency Plan Implementing
                          Procedures (EPIP) 1.5-1, Revision 31, Emergency Assessment Using EAL
.
                          Tables, under Section 6.2 and EAL OU1, Unplanned Release, requires, in part,
                          the declaration of an Unusual Event, for liquid discharges in which total activity
'
                          exceeds 1000 microcuries.
,
                          Contrary to the above, following the unplanned release of about 800 gallons of
                          water containing approximately 2200 microcuries of radioactivity from the "A"
                          waste test tank on June 20,1998, the licensee failed to declare an Unusual
                            Event.                                                                                              j
                          This is a Severity Level IV violation (Supplement IV).
                B.        Technical Specification 6.8.1 requires that written procedures and/or
                            administrative policies be established, implemented and maintained covering the
                            activities as recommended in Appendix A of Regulatory Guide 1.33. Regulatory
                            Guide 1.33 requires that procedures be established governing plant operations
                            and work controls.
                            1.            Procedure NOP 2.14-15B, Revision 4, requires that valve WD-V-133A be
                                          closed during the discharge of the "B" Waste test tank (WTT).
                                          Contrary to the above, on June 20,1998, valve WD-V-133A was open
                                          during the discharge from the "B" WTT, resulting in the inadvertent
                                          release of 800 gallons of water from the "A" WTT.
                            2.            Work Control Manual (WCM) 2.4-1, Equipment Tagging, Revision 9,
                                          requires in Step 1.6.1 that components be aligned and tagged in
                                          accordance with the tagging sheet. Procedure NOP 2.0-8, independent
                                          Verification, Revision 0, requires in Step 6.1 that the independent verifier
                                          verify that the tagged component is in the correct position.
                                                                                                                                l
                                                                                                                              ._
 
                                                                                                -      .
  .,      ,
                                                                                                            '
      . .  .
  .
    '
i                  .
                                                                                                            l
              U. S. Nucl=r Regulatory Commissian
    ,
              CY-98-151/ Attachment 1/Page 2
                            Contrary to the above: (a) The tagging sheet for Clearance 980200
                              required that valves SI-928 and SI-929 be red tagged and independently        ,
                            verified closed. On July 14,1998, valves SI-928 and SI-929 were found          l
                              open, and, (b) The tagging sheet for Clearance 980229 required that            l
                            valve PW-V-108A be red tagged and independently verified closed. On            l
                            July 7,1998, PW-V-108A was found open. The mispositioning of                    I
                              PW-V-108A resulted in the inadvertent spray of workers and equipment in
                            the Spent Fuel Building on July 7,1998.                                        I
                      3.      Procedure NOP 2.7-1 requires that valve LD-V-238 be full open to place        l
                            the reactor coolant system (RCS) letdown post filter in service.                I
                              Contrary to the above, on July 27,1998, LD-V-238 was found less than          I
                            full open, which caused a partial flow blockage in the letdown line ahd
                              contributed to the pressure transient and vibrations during the RCS
                              decontamination.
                      This is a Severity Level IV violation (Supplement IV).
              C.      Technical Specifications 3/4.3.3.8 requires that the stack flow monitor be
                      calibrated and operable. Technical Specification Section 1.4 defines the
                      Channel Calibration, which states, in part, "The Channel calibration shall
                      encompass the entire channel including the sensors and alarm,..."
                      Contrary to the above, on June 5,1998, the NRC determined that, since about            l
                      1974, a sensor (pitot tube) of the main stack flow rate monitor (FT-1101) was not      ;
                                                                                                            '
                      included for the channel calibration. The stack flow instrument was historically
                      inoperable (LER 98-05).
                      This is a Severity Level IV violation (Supplement IV).
              D.      10 CFR 50.9(a) requires that the information provided by a licensee to the
                      Commission be complete and accurate in all material respects.
                      Contrary to the above, on July 20,1998, the licensee identified an error made in      I
                                                                                                            '
                      an application to amend License DPR-61. The application made by letter
                      CY-97-006 dated May 30,1997, stated that following a loss of normal power,
                      limited makeup water to the fuel pool could be provided by gravity feed from a
                      tank. The tank had insufficient inventory to provide gravity feed of makeup water
                      to the fuel pool at the time of the May 30,1997 application, or any time
                      thereafter, and was abandoned on October 9,1997.
                      This is a Severity Level IV violation (Supplement IV).
                                                                                                            l
                                                          -  .                                  _  _
                                                                                                          .
 
_ ,      ,
                          _,,      ___
                                                  _ _ _    _ __,    ... _ ._    _ _ _ _ _ . _ _ _ _ _ _
.,  . .
                  '
          .
                                                                                                        l
          U. S. Nuclanr R::gulatory Commission
  .      CY-98-151/ Attachment 1/Page 3
          Reason For The Violation (Violation A)
          On Saturday June 20,1998, CYAPCO personnel reviewed the discharge from the "A"
          WTT for reportability. A review of the Emergency Action Level (EAL) tables indicated
          that the event was reportable as an Unusual Event if the Effluent Monitors are in Alarm      ,
          or if there is an unplanned, unmonitored or uncontrolled offsite release and DELTA-          l
          TWO posture code limits as determined from Emergency Plan Implementing                        l
          Procedures (EPIP) were exceeded. CYAPCO personnel then reviewed EPIP 1.5-1,
          " Emergency Assessment Using EAL Tables" and EPIP 1.5-1 A, "Non-Emergency Event
          Assessment." Both tanks had been sampled and analyzed prior to the discharge in
          accordance with our National Pollutant Discharge Elimination System (NPDES) permit.
            All parameters for both tanks were within NPDES permitted limits and the Haddam            ;
          Neck Plant Radiological Effluent Monitoring and Offsite Dose Calculation Manual              l
          (REMODCM). CYAPCO personnel determined that the release was not unplanned
          since CYAPCO had already issued internal permits to discharge both tanks. Based on
          this reasoning, CYAPCO initially concluded that this event was not reportable to the
          NRC as an Unusual Event.
          On Monday, June 22,1998, senior management conducted a further investigation of
          the event. Because a portion of the "A" WTT was inadvertently discharged
          simultaneously with the discharge from the "B" WTT, which is not the normal practice,
          senior management concluded that the event was not planned to occur in that fashion
          and, thus, was an " unplanned" release. This determination was made even though the
          water in the "A" WTT met all NPDES and REMODCM discharge criteria and was ready
          for discharge. This event was reportable as an " Unusual Event" per the EAL tables
          since the discharge was unplanned and the total radioactivity released (excluding            ,
          Tritium and dissolved gases) exceeded 1000 microcuries. It should be noted that the          I
          internal permit limits for releases for these two tanks were 36,000 microcuries and
          13,000 microcuries for the "A" WTT and "B" WTT, respectively. The discharge from the
          "A" WFT was calculated to be 2,250 microcuries, which exceeded the " Unusual Event"
          activity limits, but was within routine discharge parameters for radioactivity.
          The root cause of this event was unclear and potentially conflicting guidance in
          governing procedures and supporting documents, in particular the word " unplanned"
          and the definition of Unusual Event. In addition, there was evidence of a lack of
          questioning attitude by management personnel contacted on Saturday by the personnel          I
          working on shift.
          Corrective Steps That Have Been Taken and the Results Achieved (Violation A)
          The following actio s have been taken as a result of the above violation:
          The root cause team has determined that the Shift Manager's initial reportability
          decision was not correct. CYAPCO is sharing the lessons learned from this event with
          the other Shift Managers and Director of Site Emergency Operations (DSEOs). In
 
      ,-  ,
                -      ,.      ,o.--              .  .
                                                              . .    .              n-            - - - - - .
    .,  . .  .
                U. S. hiucisar Rtgulatory Commission
    .          CY-98-151/ Attachment 1/Page 4
,
                addition, the on call DSEO is available, via pager, to the Shift Managers to provide
!-            assistance, if requested, in making their reporting decisions. The on call DSEOs have
                been given a controlled copy of EPIP 1.5-1 and 1.5-1 A to assist them if they are
                contacted by the shift manager concerning event reportability. Note, that when
                CYAPCO implements the Defueled Emsrgency Plan, this support will continue to be
4
                available to the Shift Managers and will be provided by the Emergency Director (s).
                Corrective Steps That Will Be Taken To Avoid Further Violations (Violation A)
                The following actions will be taken as a result of the above violation to prevent
                recurrence:
                Reporting procedures will be reviewed and revised, as appropriate, to ensure clear                      l
                guidance is provided. These improvements will be completed by December 15,1998                          l
                                                                                                                        '
                (CY-98-121-04).
                Date When Full Compliance Will Be Achieved (Violation A)
j              CYAPCO is currently in full compliance with 10 CFR 50.47(b) and the requirements in
                Appendix E of this part.                                                                                I
                Reason For The Violation (Violation B)
                Violation B discusses the need for CYAPCO to develop procedures that govem plant                        i
                                                                                                                        l
                operations and work controls. The NRC cited in this violation three examples whereby
                required steps in various procedures were not complied with. CYAPCO has performed
                root cause analyses for each of the cited examples which resulted in identifying causes                  ;
                and implementing extensive corrective actions. CYAPCO has found that for two of the                      !
                three issues the strong underlying theme was personnel error.
                In the first example cited by the NRC, the "A" WTT pump discharge isolation to the
                Aerated Drain Tank (ADT) header and river should have been closed, but was found to
                be partially open. The cause of this event was personnel error in that people working in
                the area of this valve were unaware of plant conditions and the significance of
                evolutions in progress. One of these individuals accidentally bumped valve
                WD-V-133A, which caused the valve to open slightly. This bumping allowed water from
                the "A" WTT to be inadvertently released. Contributing to this event was the failure of
                the shift to notice the change in the evolutions in progress,
                in the second example cited by the NRC, CYAPCO failed to isolate valves on the safety
                injection line (SI-V-928 and SI-V-929) and on the primary water makeup line to the
                spent fuel pool (PW-V-108B). PW-V-108B needed to be isolated to provide system
                isolation to support installation of an approved modification. Two personnel errors were
                identified during these examples. The first personnel error was the failure of the initial
                                                                                                  -              _ - _ .
 
      .  -.      .-            . _ - . - . -            . _ . .    .        _ _ .      - . , - . . _ -
;. .
    . . .
;
            'U. S. Nucbtr Regulatory Commission
  ,
            CY-98-151/ Attachment 1/Page 5
            operator to properly position the valve (s). The second personnel error was the failure of
            the second operator to adequately independently verify the position of the valve (s).
            In the third example cited, letdown valve LD-V-238 was required to be fully open, but
            was found to be not fully open. This valve is locally manipulated by an operator via a
            reach rod. In this particular situation, the valve was found to have been moved from its
            closed position to a partially open position. The operator in question was unaware of
            the number of turns required to fully open this valve, and in this particular situation, the
            operator turned the handwheelin the open direction until it would no longer move. The
            operator believed the valve was fully open. However, due to the materiel condition of
            the valve, and the operator being unaware of the number of turns required to open this
j          valve, the valve was not fully opened.
            As noted in our August 3,1998, meeting with the NRC and in subsequent discussions,
            CYAPCO is concerned about the recent configuration control and human performance
            problems. CYAPCO is:
            .    Reinforcing how a proper independent verification of valve position is done;
            e    Instituting a peer check of critical configuration changes;
            *    Performing an evaluation and change out, as necessary, of blocking devices to
                ensure devices on critical valves or breakers provide the greatest amount of
                protection against inadvertent movement;
            e    Developing a document showing the number of valve turns needed to open or close
                critical valves, excluding 90 degree ball valves;
            e    Assigning dedicated operators or placing physical barriers to preclude inadvertent
                valve bumping during certain evolutions.
            Our investigations of Violations A and B as well as other events during the reactor
            coolant system decontamination have identified improvements necessary in
            organizational structure, teamwork, communication and materiel condition. These                l
            improvements are being combined with the lessons learned from the decontamination              1
            by plant departments to establish overall corrective actions. CYAPCO has announced              j
            the appointment of Mr. Ken Heider as Decommissioning Director. Mr. Heider's first              !
,          objective will be to work with plant management to establish an organizational structure
            that will meet the future needs and resolve the identified weaknesses in the areas of
            organizational structure, communication and teamwork. A review of materiel conditions          !
            of equipment and structures needed for the remainder of the decommissioning is being
i
            undertaken to identify, prioritize and implement the improvements.
1
                      -
 
                                                                                                      -- --
                              =            --        -    -    -  .
      .  .
        .
  .,
                    '
            'U. S. Nuciarr R gulatory Commission
    ,
              CY-98-151/ Attachment 1/Page 6
              Corrective Steps That Have Been Taken and the Results Achieved (Violation B)
              The following actions have been taken as a result of the above violation:
            A dedicated Operator or physical barriers are currently used, as appropriate, to
              preclude inadvertent valve bumping during liquid discharges.
              CYAPCO has revised the procedure on independent verification to clarify expectations
            and ensure operators perform tagging and verification functions independently. In
            addition, CYAPCO has counseled the individuals involved in the mispositioning of the
            safety injection valves and primary water valve. All operators responsible for tagging
            and independent verification as well as job supervisors, contact persons or designees
            attended work stand down training on valve operations and tagging.
            The mispositioning of the primary water valve occurred late in the midnight shift. The
            individuals who made the error were on their first day of work after time off. CYAPCO
            has reminded managers and supervisors to ensure that people under their control are
            not fatigued. Individuals were reminded to advise their supervisors if they are fatigued.
            Letdown valve LD-V-238 is locally manipulated by an operator via a reach rod.
            CYAPCO has developed a list of purification system valves where reach rods are
            utilized and determined the number of valve turns required to open or close these
            velves.
            Corrective Steps That Will Be Taken To Avoid Further Violations (Violation B)
            The following actions will be taken as a result of the above violation:
            Operations is evaluating critical configuration changes and systems that should have
,
            peer checks. Peer checks are reviews that are performed with two individuals. The
            peer individual will review the activities performed and ensure they are consistent with
            procedures and objectives. We are currently performing peer checks based on the
l          Judgment of the Shift Managers. The process of peer checks will be formalized and will
            be fully instituted by December 1,1998 (CY-98-151-01).
            CYAPCO has installed blocking devices on critical valves to protect against inadvertent
            movement. As other valves are identified for future plant evolutions, blocking devices
,            will be installed as appropriate. By December 15,1998, an Operations Department
            Instruction will be implemented to address the use of blocking devices on critical valves
            to protect against inadvertent movement (CY-98-151-02).
4
            CYAPCO has developed a list of purification system valves where reach rods are
i            utilized. This list provides the number of turns needed to turn the valve handwheel from
i
            full open to full closed. CYAPCO is in the process of developing a document which will
.
                                                                      - - -
                                                                                            ,              ,
 
      .    .
  ,    . .  .
    ,
                "U. S. Nucl:ar R:gulatory Commission
    ,
                CY-98-151/ Attachment 1/Page 7
                list nuclear island critical system manual valves, excluding 90 degree ball valves, and
                the number of valve turns required to open or close these valves. This list will be
                completed by December 15,1998 (CY-98-151-03).
l                Date When Full Compliance Will Be Achieved (Violation B)
                CYAPCO is currently in full compliance.
                Reason For The Violation (Violation C)
                Flow element FE-1101 is a pitot-venturi located in the ductwork on the Primary Auxiliary
                Building (PAB) roof which runs to the plant stack. This flow element is part of an
                instrument channel that indicates and records the total flow to the stnk on a panel in
                the PAB and is required by the Technical Specifications. The pitot-venturi is part of the
                original plant design. It is capable of measuring flows from 0 CFM to 87,108 CFM. The
                pitot-venturi amplifies the differential pressure between the static and total pressure that
                would be otherwise observed if using a standard pitot-static tube. This characteristic is
                desirable in low flow conditions. The amplification factor makes it necessary to use
                vendor provided data to determine the velocity from the amplified differential pressure.
                A graph is located at the PAB panel which is based on the vendor data and allows
                volumetric flow rate to be determined based on the pressure indicated on flow indicator
                HlC-1101. The pitot venturi does not average the entire flow through the duct.
                Therefore, it is positioned within the duct at a point that is representative of the average
                flow through the duct. A review of the surveillance procedure which calibrates this
                instrument channel revealed that the procedure does not require pedormance of a              l
                periodic verification of the calibration curve of the pitot - venturi flow element.
                The apparent causes for the inadequacies of total stack flow channel F-1101 are as
                follows:
                First, the original installation was based on lower flow rates than are present today.
                This is a result of the 1974 modification which replaced the PAB/Porge Fans with larger
                units. The second cause is that the velocity to differential pressure relationship of the
                pitot - venturi has not been periodically re-verified. Finally, CYAPCO personnel had an
                inadequate understanding of system design, operational and calibration requirements
                for this system.
                Corrective Steps That Have Been Taken and the Results Achieved (Violation C)
                The immediate corrective action was to declare the F-1101 channel out of service and
l
                develop a means of estimating flow every four hours as required by the Technical
                Specification Table 3.3-10.
l
l
l
 
      .    -          .
                                  .        . , ; , .: .__ . ~ , _ .      . , - -- ..- . - . _ . - - --
        . .  .
    .,
  '
                lJ. S. Nucl:ar R:gulatory Commission
  .  ..          CY-98-151/ Attachment 1/Page 8
.                On May 22,1998, flow data was collected to determine the velocity profile and total flow
                at FE-1101 with one and two PAB/ Purge Fan operation. This information has been
4                used to evaluate channel F-1101.
I
                Since July 10,1998, temporary instruments have been used to measure total stack flow
                every four hours. This method of measuring flow will be used until the long term
                solution is implemented.
                Corrective Steps That Will Be Taken To Avoid Further Violations (Violation C)
'
                The existing flow element FE-1101 will be recalibrated or replaced so that total stack
                flow is accurately displayed on the PAB panel (CY-98-089-02).                              s
                                                                                                      '
                Historical release data will be reviewed and the impact of using default flow values will
"
                be assessed. This review will also incorporate any findings that are made regarding
'
                isokinetic flow and particulate plate - out in the sample lines of the radiation monitoring
;_              system. The results of this review will be forwarded in a supplemental LER
1
                (CY-98-089-01).
                The Oversight organization is verifying all portions of License Amendment 125    ~
                                                                                                    (i.e.,
                conversion to Standard Technical Specification format and definitions) that remain in
                effect as amended by License Amendment 193 (i.e., defueled Technical
                Specifications). To accomplish this effort, CYAPCO will use the Oversight organization
                to verify that for each technical specification surveillance requirement that the existing
                procedure (s) adequately perform (s) the activity required by the technical specifications
                (CY-98-151-04).
,              Date When Full Compliance Will Be Achieved (Violation C)
                Corrective actions associated with the above will be completed by January 31,1999.
                Reason For The Violation (Violation D)
4                The preparation of the license amendment submittal letter for the defueled technical
                specifications contained the statement that " limited make-up water to the fuel pool could
                be provided by gravity feed". The limited capability was available by gravity feed only if
,
                the refueling water storage tank (RWST) was nearly full. Lower water levels in the
                spent fuel pool would allow more of the water in the RWST to gravity feed. While this
                gravity feed capability was a feasible alternative through a valve alignment, the primary
                method of transfer during a loss of normal power was repowering the primary water
                pumps and using the normal makeup source or pumping water from the RWST using
                the purification pump. Another " backup" source was and stillis river water via a diesel
  <              engine driven pump in the fire water system.
                                              .
                      --,r-  ,.                ,
 
            .-            - . . - . - . . - - - . .          .        .
                                                                              -                  -    - -.
        ,
  ,  .  .
    ,
              ' , S. Nucl:ar R:gulatory Commission
              U
              CY-98-151/ Attachment 1/Page 9
              The cause of the violation was a personnel error on the part of the Individual who
,              developed the letter to the NRC. The Individual who developed this letter to the NRC
l              Inserted this statement in an attempt to show that multiple fuel pool makeup capabilities      l
l              were provided to compensate for evaporative losses during an extended loss of offsite          !
l              power event. CYAPCO should not have included this statement about gravity feeding              i
l              from the RWST in our May 30,1997 letter to the NRC.                                            l
                                                                                                              1
              The normal makeup source is the Primary Water Storage Tank using primary water                  :
I
'
              pumps. Current backup sources include 1) use of a gasoline engine driven pump that
              supplies water from the seismic Demineralized Water Storage Tank and 2) river water
              via the fire water system using a diesel driven pump.
              The plant procedure for processing outgoing correspondence with regulatory agencies            j
              requires the Licensing Coordinator to work with the Lead Functional Manager to                I
              develop the correspondence and resolve comments. The Lead Functional Manager is,
              by procedure, technically responsible for the accuracy of the letter. In this case, the
              additional statement regarding the ability to gravity feed make-up water to the spent fuel
              pool was inserted after the Lead Functional Manager had approved the letter.                    I
                                                                                                              I
              Corrective Steps That Have Been Taken and the Results Achieved (Violation D)                    l
l            CYAPCO submitted a letter to the NRC on July 30,1998W which provided clarifying
              information on the spent fuel pool makeup capability at the Haddam Neck Plant. In
              addition, the Individual who developed the May 30,1997, letter to the NRC that
              contained the incorrect information is no longer working at the Haddam Neck Plant.
            The Licensing Manager reviewed this violation with the Licensing Department staff and            l
              reinforced the requirements to follow the existing process for developing outgoing              ;
              correspondence.                                                                                l
              Corrective Steps That Will Be Tak6n To Avoid Further Violations (Violation D)
              None
                                                                                                              I
;            Date When Full Comphance Will Be Achieved (Violation D)
              CYAPCO is currently in full compliance with 10CFR50.9(a).
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              (1)      CYAPCO letter CY-98-127 to U.S. Nuclear Regulatory Commission, "Information
                      on Spent Fuel Pool Makeup Capability," dated July 30,1998.
l
 
      . ;. . -  ..
                          - -
                                . . :::= - -
                                        .
                                              - --
                                                    . :::.=: - =;z .-- ~ -      -:-      .
                                                                                              ;- - -  - - - - -
  ,        . . .      .
    ,
                                -
                        .
                                                                                                                  ,
    .
                                                                                  Docket Number 50-213
                                                                                              CY-98-151
          <
                                                            Attachment 2
                                                        Haddam Neck Plant
                                                  identification'of Commitments
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                                                                                                                  !
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                                                                                                                  '
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                                                                                                                  1
                                                                                                                  I
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                                                                                        September 1998
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                  -, k    ,  _                      ,
 
      ;.      ,
                    .
                            = _ . -. - -          _ ,    -    .---      .
                                                                                  .              .
  ,      .. .  ,.
    ,
                        *
                  .
                  U. S. Nuclear Regulatory Commission
    .
                  CY-98-151/ Attachment 2/Page 1                                                            4
                                                                                                              I
                  The following are the commitments contained within this letter. Other statements
                  contained within this letter are provided for information only.                            l
                  CY-98-121-04        Reporting procedures will be reviewed and revised, as appropriate,
                                        to ensure clear guidance is provided. These improvements will be      :
                                        completed by December 15,1998.
                  CY-98-151-01        The process of peer checks will be fully implemented by
                                        December 1,1998.
                  CY-98-151-02          By December 15,1998, an Operations Department Instruction will      ,
                                        be developed to address the issue of blocking devices on critical    ;
                                        valves to protect against inadvertent movement.                      i
                  CY-98-151-03        CYAPCO is in the process of developing a document which will list
                                        nuclear island critical system manual valves, excluding 90 degree
.                                        ball valves, and the number of valve tums required to open or close
                                        these valves. This list will be completed by December 15,1998.
                  CY-98-089-02        The existing flow element FE-1101 will be recalibrated or replaced
                                        so that total stack flow is accurately displayed on the PAB panel by
                                        January 31,1999.
                  CY-98-089-01          Historical release data will be reviewed and the impact of using
                                        default flow values will be assessed. This review will also
                                        incorporate any findings that are made regarding isokinetic flow
                                        and particulate plate - out in the sample lines of the radiation    I
                                        monitoring system. The results of this review will be forwarded in a
                                        supplemental LER.
                                                                                                              :
                                                                                                              ,
,                  CY-98-151-04          The Oversight organization is verifying all portions of License
                                        Amendment 125 that remain in effect as amended by License
                                        Amendment 193. CYAPCO has begun to independently verify that
                                        plant procedures address the surveillance requirements using
                                        Amendment 193 of the Technical Specifications as the basis. This
                                        will be completed by November 30,1998.
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Latest revision as of 21:09, 10 April 2022

Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Rept 50-213/98-03 Issued on 980821.Ack That Program Improvements for Violations That Occurred During Sys Decontamination,Still in Progress
ML20154R035
Person / Time
Site: Haddam Neck File:Connecticut Yankee Atomic Power Co icon.png
Issue date: 10/14/1998
From: Bellamy R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Mellor R
CONNECTICUT YANKEE ATOMIC POWER CO.
References
50-213-98-03, 50-213-98-3, NUDOCS 9810260149
Download: ML20154R035 (3)


See also: IR 05000213/1998003

Text

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October 14,1998

' Docket No. 50-213 License No. DPR-81

' R. A. Mellor

Vice President, Operations and Decommissioning

Connecticut Yankee Atomic Power Company

l 362 Injun Hollow Road

L East Hampton, CT 06424-3099

r-

SUBJECT: INSPECTION NO. 50-213/98-003

Dear Mr. Mellor:

L This letter refers to your September 21,1998 correspondence,' in response to our August 21,

'

1998 letter.

l

l Thank you for informing us of the corrective and preventive actions documented in your letter.

We acknowledge that your program improvements for these violations and other events that

l

occurred during the reactor system decontamination are still in progress. These actions will be

L examined during a future inspection of your licensed program. In addition, we are evaluating

l your response to other similar events that were subsequent to the events cited in the Notice of

l Violation. Our review will include your plans for implementation of corrective actions for events

that had common root causes.

Your cooperation with us is appreciated.

Sincerely,

Originalsignedby RonaldR. Bellamy

Ronald R. Bellamy, Chief  !/

Decommissioning and Laboratory Branch

j Division of Nuclear Materials Safety //

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l PDR ADOCK 05000213

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R. Mellor 2

Connecticut Yankee Atomic Power Company

cc:

D. Davis, President and Chief Executive Officer

T. Bennet, Vice President and Chief Financial Officer

D. Amerine, Vice President, Human Services

K. Heider, Decommissioning Director

G. Bouchard, Unit Director

J. Haseltine, Engineering Director

G. van Noordennen, Licensing Manager

J. Ritsher, CYAPCO Counsel

R. Bassilakis, Citizens Awareness Network

J. Block, Attorney for CAN

J. Brooks, CT Attorney General Office

- K. Ainsworth, Town of Haddam

State of Connecticut SLO

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R. Mellor 3

Connecticut Yankee Atomic Power Company

1

Distribution:

Region I Docket Room (with concurrences)

PUBLIC

Nuclear Safety Information Center (NSIC)

NRC Resident inspector

'

J. Wiggins, DRS

J. White, DRS

J. Nick, DNMS

R. Bellamy, DNMS

Distribution (VIA E-MAIL):

K. Kennedy, OEDO

S. Weiss, NRR, DRPM, PDND

T. Fredrichs, PM, NRR

M. Callahan, OCA

W. Travers, SPO

R. Correia, NRR

F. Talbot, NRR

D. Screnci, PAO, ORA

DOCDESK

Inspection Program Branch, NRR (IPAS)

DOCUMENT NAME: G:\DNMS\DOCWORK\lNSPLTR\LDPR61.A

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To receive e copy of INe docuenent, inacete in the boa: "C' = Copy w/o ottsch/enel 'E' = Copy w/ ettsch/enci *N' No copy

OFFICE DNMS/Rt lN DNMS/RI l T:: DNMS/RI l l

NAME- BRaymond/ tmh JNick @ RBellamy P

DATE 10/14/98 10/1998 10/f798 10/ 198

OFFICIAL RECORD COPY

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$

CONNECTICUT YANKEE ATOMIC POWER COMPANY

HADDAM NECK PLANT

362 INJUN HOLLOW ROAD e EAST HAMPTON, CT 06424-3099

September 21,1998

Docket No. 50-213

_GY-9E-151

He: 10 CFR 2.201

U.S. Nuclear Regulatory Commission

Attention: Document Control Desk

Washington, D.C. 20555

Haddam Neck Plant

Reply to a Notice of Violation (NOV)

NRC Intearated Insoection Report No. 50-213/98-03

The purpose of this letter is for Connecticut Yankee Atomic Power Company

(CYAPCO) to reply to the notice of violations contained in NRC Inspection Report

98-03W. The violations involved the failure to classify an event in accordance with the

emergency actions levels following an inadvertent release of radioactive liquid; the

failure to control the plant configuration during valve manipulations or tagging activities,

resulting in plant events; the failure to properly calibrate the stack flow instruments used

in the stack effluent pathway; and, the failure to provide complete information in support

of a license amendment application.

Attachment 1 to this letter restates the cited violations and provides the required

CYAPCO responses. As requested by the NRC's letter of August 21,1998, CYAPCO

has included in the responses to violations B and C, a discussion on our actions taken

to address the underlying causes of the plant configuration control and human  ;

'

performance issues, and our plans and schedule to provide an independent verification

that the plant procedures for demonstrating compliance with technical specification

surveillance requirements are acceptable.

Attachment 2 presents CYAPCO's commitments made within this letter. Other

'

statements within this letter are provided for information only.

(1) Mark C. Roberts letter to R. A. Mellor, "NRC Integrated Inspection Report

50-213/98-03," dated August 21,1998.

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'U. S. Nucle:r Regulatory Commission

_. CY-98-151/ Page 2

If there are any questions regarding this submitta'!, please contact

Mr. G. P. van Noordennen at (860) 267-3938.

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Very truly yours,

CONNECTICUT YANKEE ATOMIC POWER COMPANY

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u.a .

Russe Mellor 7

Vice Presi ent - Operations and Decommissioning

Attachments

cc: H. J. Miller, Region l Administrator

T. L. Fredrichs, Project Manager, Haddam Neck Plant

W. J. Raymond, Senior Resident inspector, Haddam Neck Plant

E. Wilds, Director, CT DEP Monitoring and Radiation Division

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Docket Number 50-213

CY-98-151

'

Attachment 1

Haddam Neck Plant

Reply to Notice of Violations  !

NRC Insoection Reoort No. 50-213/98-03

.

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September 1998

. . _ . - . . _ . _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ . _ _ ,. _ _ ._ _.. _

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U. S. Nucint R gul: tory Commission

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CY-98-151/ Attachment 1/Page 1

Restatement of Violation

During an NRC inspection conducted on April 14 - August 13,1998, violations of NRC

requirements were identified. In accordance with the " General Statement of Policy and

Procedure for NRC Enforcement Actions,"(Enforcement Policy), NUREG-1600, the

violations are listed below.

A. 10 CFR 50.54(q) states, in part, a licensee shall follow and maintain in effect

emergency plans which meet the standards in 10 CFR 50.47(b) and the

requirements in Appendix E of this part.

,

The Licensee's Emergency Plan, Section 6, Emergency Plan Implementing

Procedures (EPIP) 1.5-1, Revision 31, Emergency Assessment Using EAL

.

Tables, under Section 6.2 and EAL OU1, Unplanned Release, requires, in part,

the declaration of an Unusual Event, for liquid discharges in which total activity

'

exceeds 1000 microcuries.

,

Contrary to the above, following the unplanned release of about 800 gallons of

water containing approximately 2200 microcuries of radioactivity from the "A"

waste test tank on June 20,1998, the licensee failed to declare an Unusual

Event. j

This is a Severity Level IV violation (Supplement IV).

B. Technical Specification 6.8.1 requires that written procedures and/or

administrative policies be established, implemented and maintained covering the

activities as recommended in Appendix A of Regulatory Guide 1.33. Regulatory

Guide 1.33 requires that procedures be established governing plant operations

and work controls.

1. Procedure NOP 2.14-15B, Revision 4, requires that valve WD-V-133A be

closed during the discharge of the "B" Waste test tank (WTT).

Contrary to the above, on June 20,1998, valve WD-V-133A was open

during the discharge from the "B" WTT, resulting in the inadvertent

release of 800 gallons of water from the "A" WTT.

2. Work Control Manual (WCM) 2.4-1, Equipment Tagging, Revision 9,

requires in Step 1.6.1 that components be aligned and tagged in

accordance with the tagging sheet. Procedure NOP 2.0-8, independent

Verification, Revision 0, requires in Step 6.1 that the independent verifier

verify that the tagged component is in the correct position.

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U. S. Nucl=r Regulatory Commissian

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CY-98-151/ Attachment 1/Page 2

Contrary to the above: (a) The tagging sheet for Clearance 980200

required that valves SI-928 and SI-929 be red tagged and independently ,

verified closed. On July 14,1998, valves SI-928 and SI-929 were found l

open, and, (b) The tagging sheet for Clearance 980229 required that l

valve PW-V-108A be red tagged and independently verified closed. On l

July 7,1998, PW-V-108A was found open. The mispositioning of I

PW-V-108A resulted in the inadvertent spray of workers and equipment in

the Spent Fuel Building on July 7,1998. I

3. Procedure NOP 2.7-1 requires that valve LD-V-238 be full open to place l

the reactor coolant system (RCS) letdown post filter in service. I

Contrary to the above, on July 27,1998, LD-V-238 was found less than I

full open, which caused a partial flow blockage in the letdown line ahd

contributed to the pressure transient and vibrations during the RCS

decontamination.

This is a Severity Level IV violation (Supplement IV).

C. Technical Specifications 3/4.3.3.8 requires that the stack flow monitor be

calibrated and operable. Technical Specification Section 1.4 defines the

Channel Calibration, which states, in part, "The Channel calibration shall

encompass the entire channel including the sensors and alarm,..."

Contrary to the above, on June 5,1998, the NRC determined that, since about l

1974, a sensor (pitot tube) of the main stack flow rate monitor (FT-1101) was not  ;

'

included for the channel calibration. The stack flow instrument was historically

inoperable (LER 98-05).

This is a Severity Level IV violation (Supplement IV).

D. 10 CFR 50.9(a) requires that the information provided by a licensee to the

Commission be complete and accurate in all material respects.

Contrary to the above, on July 20,1998, the licensee identified an error made in I

'

an application to amend License DPR-61. The application made by letter

CY-97-006 dated May 30,1997, stated that following a loss of normal power,

limited makeup water to the fuel pool could be provided by gravity feed from a

tank. The tank had insufficient inventory to provide gravity feed of makeup water

to the fuel pool at the time of the May 30,1997 application, or any time

thereafter, and was abandoned on October 9,1997.

This is a Severity Level IV violation (Supplement IV).

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U. S. Nuclanr R::gulatory Commission

. CY-98-151/ Attachment 1/Page 3

Reason For The Violation (Violation A)

On Saturday June 20,1998, CYAPCO personnel reviewed the discharge from the "A"

WTT for reportability. A review of the Emergency Action Level (EAL) tables indicated

that the event was reportable as an Unusual Event if the Effluent Monitors are in Alarm ,

or if there is an unplanned, unmonitored or uncontrolled offsite release and DELTA- l

TWO posture code limits as determined from Emergency Plan Implementing l

Procedures (EPIP) were exceeded. CYAPCO personnel then reviewed EPIP 1.5-1,

" Emergency Assessment Using EAL Tables" and EPIP 1.5-1 A, "Non-Emergency Event

Assessment." Both tanks had been sampled and analyzed prior to the discharge in

accordance with our National Pollutant Discharge Elimination System (NPDES) permit.

All parameters for both tanks were within NPDES permitted limits and the Haddam  ;

Neck Plant Radiological Effluent Monitoring and Offsite Dose Calculation Manual l

(REMODCM). CYAPCO personnel determined that the release was not unplanned

since CYAPCO had already issued internal permits to discharge both tanks. Based on

this reasoning, CYAPCO initially concluded that this event was not reportable to the

NRC as an Unusual Event.

On Monday, June 22,1998, senior management conducted a further investigation of

the event. Because a portion of the "A" WTT was inadvertently discharged

simultaneously with the discharge from the "B" WTT, which is not the normal practice,

senior management concluded that the event was not planned to occur in that fashion

and, thus, was an " unplanned" release. This determination was made even though the

water in the "A" WTT met all NPDES and REMODCM discharge criteria and was ready

for discharge. This event was reportable as an " Unusual Event" per the EAL tables

since the discharge was unplanned and the total radioactivity released (excluding ,

Tritium and dissolved gases) exceeded 1000 microcuries. It should be noted that the I

internal permit limits for releases for these two tanks were 36,000 microcuries and

13,000 microcuries for the "A" WTT and "B" WTT, respectively. The discharge from the

"A" WFT was calculated to be 2,250 microcuries, which exceeded the " Unusual Event"

activity limits, but was within routine discharge parameters for radioactivity.

The root cause of this event was unclear and potentially conflicting guidance in

governing procedures and supporting documents, in particular the word " unplanned"

and the definition of Unusual Event. In addition, there was evidence of a lack of

questioning attitude by management personnel contacted on Saturday by the personnel I

working on shift.

Corrective Steps That Have Been Taken and the Results Achieved (Violation A)

The following actio s have been taken as a result of the above violation:

The root cause team has determined that the Shift Manager's initial reportability

decision was not correct. CYAPCO is sharing the lessons learned from this event with

the other Shift Managers and Director of Site Emergency Operations (DSEOs). In

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U. S. hiucisar Rtgulatory Commission

. CY-98-151/ Attachment 1/Page 4

,

addition, the on call DSEO is available, via pager, to the Shift Managers to provide

!- assistance, if requested, in making their reporting decisions. The on call DSEOs have

been given a controlled copy of EPIP 1.5-1 and 1.5-1 A to assist them if they are

contacted by the shift manager concerning event reportability. Note, that when

CYAPCO implements the Defueled Emsrgency Plan, this support will continue to be

4

available to the Shift Managers and will be provided by the Emergency Director (s).

Corrective Steps That Will Be Taken To Avoid Further Violations (Violation A)

The following actions will be taken as a result of the above violation to prevent

recurrence:

Reporting procedures will be reviewed and revised, as appropriate, to ensure clear l

guidance is provided. These improvements will be completed by December 15,1998 l

'

(CY-98-121-04).

Date When Full Compliance Will Be Achieved (Violation A)

j CYAPCO is currently in full compliance with 10 CFR 50.47(b) and the requirements in

Appendix E of this part. I

Reason For The Violation (Violation B)

Violation B discusses the need for CYAPCO to develop procedures that govem plant i

l

operations and work controls. The NRC cited in this violation three examples whereby

required steps in various procedures were not complied with. CYAPCO has performed

root cause analyses for each of the cited examples which resulted in identifying causes  ;

and implementing extensive corrective actions. CYAPCO has found that for two of the  !

three issues the strong underlying theme was personnel error.

In the first example cited by the NRC, the "A" WTT pump discharge isolation to the

Aerated Drain Tank (ADT) header and river should have been closed, but was found to

be partially open. The cause of this event was personnel error in that people working in

the area of this valve were unaware of plant conditions and the significance of

evolutions in progress. One of these individuals accidentally bumped valve

WD-V-133A, which caused the valve to open slightly. This bumping allowed water from

the "A" WTT to be inadvertently released. Contributing to this event was the failure of

the shift to notice the change in the evolutions in progress,

in the second example cited by the NRC, CYAPCO failed to isolate valves on the safety

injection line (SI-V-928 and SI-V-929) and on the primary water makeup line to the

spent fuel pool (PW-V-108B). PW-V-108B needed to be isolated to provide system

isolation to support installation of an approved modification. Two personnel errors were

identified during these examples. The first personnel error was the failure of the initial

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'U. S. Nucbtr Regulatory Commission

,

CY-98-151/ Attachment 1/Page 5

operator to properly position the valve (s). The second personnel error was the failure of

the second operator to adequately independently verify the position of the valve (s).

In the third example cited, letdown valve LD-V-238 was required to be fully open, but

was found to be not fully open. This valve is locally manipulated by an operator via a

reach rod. In this particular situation, the valve was found to have been moved from its

closed position to a partially open position. The operator in question was unaware of

the number of turns required to fully open this valve, and in this particular situation, the

operator turned the handwheelin the open direction until it would no longer move. The

operator believed the valve was fully open. However, due to the materiel condition of

the valve, and the operator being unaware of the number of turns required to open this

j valve, the valve was not fully opened.

As noted in our August 3,1998, meeting with the NRC and in subsequent discussions,

CYAPCO is concerned about the recent configuration control and human performance

problems. CYAPCO is:

. Reinforcing how a proper independent verification of valve position is done;

e Instituting a peer check of critical configuration changes;

  • Performing an evaluation and change out, as necessary, of blocking devices to

ensure devices on critical valves or breakers provide the greatest amount of

protection against inadvertent movement;

e Developing a document showing the number of valve turns needed to open or close

critical valves, excluding 90 degree ball valves;

e Assigning dedicated operators or placing physical barriers to preclude inadvertent

valve bumping during certain evolutions.

Our investigations of Violations A and B as well as other events during the reactor

coolant system decontamination have identified improvements necessary in

organizational structure, teamwork, communication and materiel condition. These l

improvements are being combined with the lessons learned from the decontamination 1

by plant departments to establish overall corrective actions. CYAPCO has announced j

the appointment of Mr. Ken Heider as Decommissioning Director. Mr. Heider's first  !

, objective will be to work with plant management to establish an organizational structure

that will meet the future needs and resolve the identified weaknesses in the areas of

organizational structure, communication and teamwork. A review of materiel conditions  !

of equipment and structures needed for the remainder of the decommissioning is being

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undertaken to identify, prioritize and implement the improvements.

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CY-98-151/ Attachment 1/Page 6

Corrective Steps That Have Been Taken and the Results Achieved (Violation B)

The following actions have been taken as a result of the above violation:

A dedicated Operator or physical barriers are currently used, as appropriate, to

preclude inadvertent valve bumping during liquid discharges.

CYAPCO has revised the procedure on independent verification to clarify expectations

and ensure operators perform tagging and verification functions independently. In

addition, CYAPCO has counseled the individuals involved in the mispositioning of the

safety injection valves and primary water valve. All operators responsible for tagging

and independent verification as well as job supervisors, contact persons or designees

attended work stand down training on valve operations and tagging.

The mispositioning of the primary water valve occurred late in the midnight shift. The

individuals who made the error were on their first day of work after time off. CYAPCO

has reminded managers and supervisors to ensure that people under their control are

not fatigued. Individuals were reminded to advise their supervisors if they are fatigued.

Letdown valve LD-V-238 is locally manipulated by an operator via a reach rod.

CYAPCO has developed a list of purification system valves where reach rods are

utilized and determined the number of valve turns required to open or close these

velves.

Corrective Steps That Will Be Taken To Avoid Further Violations (Violation B)

The following actions will be taken as a result of the above violation:

Operations is evaluating critical configuration changes and systems that should have

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peer checks. Peer checks are reviews that are performed with two individuals. The

peer individual will review the activities performed and ensure they are consistent with

procedures and objectives. We are currently performing peer checks based on the

l Judgment of the Shift Managers. The process of peer checks will be formalized and will

be fully instituted by December 1,1998 (CY-98-151-01).

CYAPCO has installed blocking devices on critical valves to protect against inadvertent

movement. As other valves are identified for future plant evolutions, blocking devices

, will be installed as appropriate. By December 15,1998, an Operations Department

Instruction will be implemented to address the use of blocking devices on critical valves

to protect against inadvertent movement (CY-98-151-02).

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CYAPCO has developed a list of purification system valves where reach rods are

i utilized. This list provides the number of turns needed to turn the valve handwheel from

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full open to full closed. CYAPCO is in the process of developing a document which will

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CY-98-151/ Attachment 1/Page 7

list nuclear island critical system manual valves, excluding 90 degree ball valves, and

the number of valve turns required to open or close these valves. This list will be

completed by December 15,1998 (CY-98-151-03).

l Date When Full Compliance Will Be Achieved (Violation B)

CYAPCO is currently in full compliance.

Reason For The Violation (Violation C)

Flow element FE-1101 is a pitot-venturi located in the ductwork on the Primary Auxiliary

Building (PAB) roof which runs to the plant stack. This flow element is part of an

instrument channel that indicates and records the total flow to the stnk on a panel in

the PAB and is required by the Technical Specifications. The pitot-venturi is part of the

original plant design. It is capable of measuring flows from 0 CFM to 87,108 CFM. The

pitot-venturi amplifies the differential pressure between the static and total pressure that

would be otherwise observed if using a standard pitot-static tube. This characteristic is

desirable in low flow conditions. The amplification factor makes it necessary to use

vendor provided data to determine the velocity from the amplified differential pressure.

A graph is located at the PAB panel which is based on the vendor data and allows

volumetric flow rate to be determined based on the pressure indicated on flow indicator

HlC-1101. The pitot venturi does not average the entire flow through the duct.

Therefore, it is positioned within the duct at a point that is representative of the average

flow through the duct. A review of the surveillance procedure which calibrates this

instrument channel revealed that the procedure does not require pedormance of a l

periodic verification of the calibration curve of the pitot - venturi flow element.

The apparent causes for the inadequacies of total stack flow channel F-1101 are as

follows:

First, the original installation was based on lower flow rates than are present today.

This is a result of the 1974 modification which replaced the PAB/Porge Fans with larger

units. The second cause is that the velocity to differential pressure relationship of the

pitot - venturi has not been periodically re-verified. Finally, CYAPCO personnel had an

inadequate understanding of system design, operational and calibration requirements

for this system.

Corrective Steps That Have Been Taken and the Results Achieved (Violation C)

The immediate corrective action was to declare the F-1101 channel out of service and

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develop a means of estimating flow every four hours as required by the Technical

Specification Table 3.3-10.

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. On May 22,1998, flow data was collected to determine the velocity profile and total flow

at FE-1101 with one and two PAB/ Purge Fan operation. This information has been

4 used to evaluate channel F-1101.

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Since July 10,1998, temporary instruments have been used to measure total stack flow

every four hours. This method of measuring flow will be used until the long term

solution is implemented.

Corrective Steps That Will Be Taken To Avoid Further Violations (Violation C)

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The existing flow element FE-1101 will be recalibrated or replaced so that total stack

flow is accurately displayed on the PAB panel (CY-98-089-02). s

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Historical release data will be reviewed and the impact of using default flow values will

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be assessed. This review will also incorporate any findings that are made regarding

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isokinetic flow and particulate plate - out in the sample lines of the radiation monitoring

_ system. The results of this review will be forwarded in a supplemental LER

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(CY-98-089-01).

The Oversight organization is verifying all portions of License Amendment 125 ~

(i.e.,

conversion to Standard Technical Specification format and definitions) that remain in

effect as amended by License Amendment 193 (i.e., defueled Technical

Specifications). To accomplish this effort, CYAPCO will use the Oversight organization

to verify that for each technical specification surveillance requirement that the existing

procedure (s) adequately perform (s) the activity required by the technical specifications

(CY-98-151-04).

, Date When Full Compliance Will Be Achieved (Violation C)

Corrective actions associated with the above will be completed by January 31,1999.

Reason For The Violation (Violation D)

4 The preparation of the license amendment submittal letter for the defueled technical

specifications contained the statement that " limited make-up water to the fuel pool could

be provided by gravity feed". The limited capability was available by gravity feed only if

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the refueling water storage tank (RWST) was nearly full. Lower water levels in the

spent fuel pool would allow more of the water in the RWST to gravity feed. While this

gravity feed capability was a feasible alternative through a valve alignment, the primary

method of transfer during a loss of normal power was repowering the primary water

pumps and using the normal makeup source or pumping water from the RWST using

the purification pump. Another " backup" source was and stillis river water via a diesel

< engine driven pump in the fire water system.

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CY-98-151/ Attachment 1/Page 9

The cause of the violation was a personnel error on the part of the Individual who

, developed the letter to the NRC. The Individual who developed this letter to the NRC

l Inserted this statement in an attempt to show that multiple fuel pool makeup capabilities l

l were provided to compensate for evaporative losses during an extended loss of offsite  !

l power event. CYAPCO should not have included this statement about gravity feeding i

l from the RWST in our May 30,1997 letter to the NRC. l

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The normal makeup source is the Primary Water Storage Tank using primary water  :

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pumps. Current backup sources include 1) use of a gasoline engine driven pump that

supplies water from the seismic Demineralized Water Storage Tank and 2) river water

via the fire water system using a diesel driven pump.

The plant procedure for processing outgoing correspondence with regulatory agencies j

requires the Licensing Coordinator to work with the Lead Functional Manager to I

develop the correspondence and resolve comments. The Lead Functional Manager is,

by procedure, technically responsible for the accuracy of the letter. In this case, the

additional statement regarding the ability to gravity feed make-up water to the spent fuel

pool was inserted after the Lead Functional Manager had approved the letter. I

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Corrective Steps That Have Been Taken and the Results Achieved (Violation D) l

l CYAPCO submitted a letter to the NRC on July 30,1998W which provided clarifying

information on the spent fuel pool makeup capability at the Haddam Neck Plant. In

addition, the Individual who developed the May 30,1997, letter to the NRC that

contained the incorrect information is no longer working at the Haddam Neck Plant.

The Licensing Manager reviewed this violation with the Licensing Department staff and l

reinforced the requirements to follow the existing process for developing outgoing  ;

correspondence. l

Corrective Steps That Will Be Tak6n To Avoid Further Violations (Violation D)

None

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Date When Full Comphance Will Be Achieved (Violation D)

CYAPCO is currently in full compliance with 10CFR50.9(a).

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(1) CYAPCO letter CY-98-127 to U.S. Nuclear Regulatory Commission, "Information

on Spent Fuel Pool Makeup Capability," dated July 30,1998.

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Docket Number 50-213

CY-98-151

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Attachment 2

Haddam Neck Plant

identification'of Commitments

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September 1998

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CY-98-151/ Attachment 2/Page 1 4

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The following are the commitments contained within this letter. Other statements

contained within this letter are provided for information only. l

CY-98-121-04 Reporting procedures will be reviewed and revised, as appropriate,

to ensure clear guidance is provided. These improvements will be  :

completed by December 15,1998.

CY-98-151-01 The process of peer checks will be fully implemented by

December 1,1998.

CY-98-151-02 By December 15,1998, an Operations Department Instruction will ,

be developed to address the issue of blocking devices on critical  ;

valves to protect against inadvertent movement. i

CY-98-151-03 CYAPCO is in the process of developing a document which will list

nuclear island critical system manual valves, excluding 90 degree

. ball valves, and the number of valve tums required to open or close

these valves. This list will be completed by December 15,1998.

CY-98-089-02 The existing flow element FE-1101 will be recalibrated or replaced

so that total stack flow is accurately displayed on the PAB panel by

January 31,1999.

CY-98-089-01 Historical release data will be reviewed and the impact of using

default flow values will be assessed. This review will also

incorporate any findings that are made regarding isokinetic flow

and particulate plate - out in the sample lines of the radiation I

monitoring system. The results of this review will be forwarded in a

supplemental LER.

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, CY-98-151-04 The Oversight organization is verifying all portions of License

Amendment 125 that remain in effect as amended by License

Amendment 193. CYAPCO has begun to independently verify that

plant procedures address the surveillance requirements using

Amendment 193 of the Technical Specifications as the basis. This

will be completed by November 30,1998.

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