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Nonconformance Rept for Sept 1978 Consisting of Nonconformance Rept Log on Open Items,Quality Action Requests,B&W Repts of Nonconformity & Util Nonconformance Repts Written or Closed During Month
	ML19329G346
Person / Time
Site:	Midland
Issue date:	10/25/1978
From:	; BECHTEL GROUP, INC.
To:	;
References
	NUDOCS 8007140652
	Download: ML19329G346 (326)
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LOG OF NONCONFORMANCE REPORTS 1 1 a

PROJECT NAME Midiand JOB NO. 7220 PAGE 73 2 3 4 6 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1048 11-10-77 him_.612_stlt. 3. A f tn r valyn_Was_QC_.i nspected._a nd installed, _ hardware was removed making _.guality indeter. Rowork h-2h-78 K. Rober/re 1049 11-11-77 FPG-F_10-56. Sand and grit in cl.ima.te_chanaers render _

inn the cuality of the units indeterminate 1&2Vf1-55-A&B Rework A 7_7A .

R. Putna M-106AC. ~Shopwelds do not conform as Called out by 1050 Use as is N411-11-77 annlicable sketch for 28 hangers. Rework

C i e rainment of concrete at p of lace-1051 11-11-77 .

g 1052 11-14-77 H-326. Grout holes on hanger plates are placed -~~

_too Close to plade edge. Dwas. 1-~663 7-14 & 1 6FATf2- Use As Is 12-28-77 11. A. Moray 1053 k11-15-77 llanger Awgs 1-E12=.4-16 A 2-601-7-2, Fichi fillet gse as a welds are undersized or oversized.

1054 11-16-77 10ll M at down1 mislocated 10"_ south _of vhat is

_Cca lled out on dwq. DieseT-Generatorbdg. Henir h-18-78 n. Osborn 1055 11-16-77 _C-2.10. 4A mit'l rec'd on 10-3-77 representing 50 tnne af ma t'1 failnd thn acadatinn- Reject 12 21-77 D. L. Osborn 1056 11-16-77 C-230. High-air entrainm'ent in concrete at noint gob g,e A, y, S. Kirker of_ placement. . . SWl(654.21a 1057 "' 11-17-77 C-9712-#6 dowels are notaprojectino frnm ennst,_ joint _. Repair and_.d-#6 have_shott_spliens RlLpump._s tructurn Use As is 1-6-78 L. L. Osborn 1058 11-17-77 ..Dwg. C-96. 4-#6 rehar_ami_tted hatween FI 632'6" b and 6 W R" Rarvien Water __Intakn Structurn Repair 10$9 .(11-18-77 4-27 Enw hydro 6cn nloctrodna unnd in m*a S tmn t - ;

I060 11-21-77 d $NYaYtIsYeYon 9-6 MJ N f7 h$b n Use as is I initial set time of -25 minutes from the standard (+10) 1-5-78 B. T. Cheek i 10T1 11-21-77 C-37. A-f07 slitted boft's were received with no manufacturer's mark. Reject 12-$-77 C. Gwin ,

1062 11-22-77 C-233. Embeds received with improper welds, s catt e r, Rework ,

etc. _Re.iec t 12-14-77 D. L. Osborn l 1063 11-22-77 E-42.11aceways and Seismic Supports installed without.

notification of OC. _Rcwork 5_17-78__ D. Thompson ITi64 11-22-77 ~C TWFlyash user tests have specific surface variati ons greator than allowed by ASTM C-618. nso As in 1-12-78 B. T. Cheek 1065 11-22-77 _C .230 dement _ user test _results with_T.ricalcium-Aluminate higher than allowed by ASTM C-150. 1-1'i-78

_IIne_Aa_.Ia_ _II. T. cheek 1066 11-23-77 B-6.__ANSLeo 11anoe_ not supplied with circuit preakers.oertuication ,

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LOG OF NONCONFORMANCE REPORTS

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PROJECT NAME 1

Midinnd JOB NO.

1 07220 PAGE a

02 2 3 6 4 5 7 i

DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1219 2-13-78 P-3106. Five Star Grout. Test SPl 26 t failed Compressive S a_trepeth, location of 12 bags indeteminate Use as is 2- 114- 7 8 R. Montrouil 1220 2-13-78 L1-106 AC . 16 nc's. I 1/hu y qu SA416 Crade 64 Lures.

~ is nunli ty nnnumnntatinn packngn hnn nnt hnen annnivnd. Doc. Rework 2-21-78 D. Duff 1 1221 2-13-78 M=106AC. Shnp nranv mMmnih, mm_0BL EMp_gy Use as is M

LM497S,._walda dn nnt mont nri tarin of TrrrP'n PiWedgrm_._ Rework ])

1222 2-15-77 M=396. 80 mngera_consintinc of 300 71eldalelas. Use as is )

h undcraivn unids/defecta. Anv. 1 A. 9,_. cont _gp Rework 1223 2-15-78 H-30$. 11,6678 h" of 2" Sch 80 CS Pipe, delivered to <

Johnite with partial _Inarkinga,__ illegible or none at all . eject 5-15-78 H. D. Foster a 1221s 2-15-78 M 10h An. Pipe Spool 2nEC-9-S61h-7-h. received at the jabaite dented. _

Rework 8-2-78 K. Robcrge ;

122$ 2-15-78 M-74An. Wrone revisio_IL of th_g_G-321D fom was received Doc. Rework wi th thn nunlity__Yerification Documentation for OP-75B 3-9-78 D. Delaney ;

1226 2-16-78 Grou LCubca. 68 en. feet of nrout ulaced with only ,

A nota nr anhnn mnan. T.innr plate _RcDair El. 672'+ Use as is 2-17-78 B. Cheek '

1227 2-17-78 Dwg.-00-550 ni vP4nchnr Bol t R1 neva,platn & nut _waa_

found,to bo_off-center- Rework 14-12-78 A. Lamach q 1228 2-17-78 M-106An. Shon Orders WMD_Oll,0lL_031, & 033 have Rework j walda_whinh an nnt mnnt tha annapiance cri tnvin, Use as is ;'

1229 2-17-78 3 9n. Riv R1nntrinn1 pnn ntra ti nn s , cabin chaffinc.

,n inert an n hl nnkat _ Doc._not._ received,_.hlonkn en . Repair 1230 2-20-78 Dwg. C-hT6. Embed 8638-lh-21isnotincorreef

~

Le location as called out by dwg. Use as is 2-27-78 D. Osborn 1231 2-21-78 M lllAn. Plued Ud T23_ heat _ code doen not ngrne wi th <

pnc_ ron'd. T218 nn impact _tanting rnaults/w Dnn. pkg. Doc. Rework 3-13-78 .1,_filifer 1232 2-22-78 f.=233m2_ Tank Support wall Embeds rnnaivnd nt tha No 2-24-78 ;

johniin vi th nhnnt 3 nf thn n-391D fnrm mianinc- flonconformance J. R. S1ifer )

1933 2-23-78 C=30$_ nundi nd hnrn_ cut vi thnut Project nr nnsident___

l Engincaring_ approval- IIse_na_in__ ___f>:16-76 L Tolex 3-16 78 _Hoyers 12314 2-23-78 C--230._Concret e_ Air _ Content ,_for_ pour _2( 659 )p S. Kirker

___ _ . _ _ placed_wJ th_high_ and_indeteminate nir Une as is _ 3 - 214 _7 8 D._0sborn 1235 2-21-78 M=.305.___AsME _ aA-193_crade_B7__s tuda,_ mat ' i mn vk< a .

,dj n e c t. 6-2-78 ARMR RA1914,_ Documentation nhnwn mn t'l tn ba_SA193 T. Christofferson j1 1236 2-23-78 _ Ji-514AC2_RB_Sprav Pumpa,1 radiographic _rcDori_minsinEi NA &

Jioior_ Operators on pumps tanced wrone. Doa.Rgwork j 1237 2-23-78 J-201. Malu Control Boards, test anorts sent do not Bo._c.Rew6he as is ?

agree with specification, finish p int record not ceetified. 9-13-78 J. Slifer f

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o LOG OF NONCONFORMANCE REPORTS D a

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' ?i PROJECT NAME Midland jag go, ' 7220 -

PAGE 09 I 8

2 3 4 5

DATE NCR 7 M W

NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY :$f 1352 5-17-78 Wh9mSni nmin enble_ Tray _. Support - A325 bolts were lorqued_.with_ wrench found to_be out of eglibration. Aux , Devork 9-27-78 K. Brinster 'E 1353 5-17-78 R 90- ulan- Pana+m tinn Ansamblian non. Pkg. nnt Doc. Rework .,

received a+ jobatta. pon t - 2Z159 hnn O_psig vnnaing- Std._Repain 1354 5-1 8-78 A 20- Elea _Penetratinn Annemblinn nna ppg nnt received _at_jobalto _ a/n_AS 131-5 Namoplata aicerepancy._Sta . nepn i e Doc. Rework V g

1355 5-18-78 mag._c-229. vrow'n nhnun nn nug. inne antaila_of_ groove Use as is 6-30-78 d "

walded jointa nnd_preparati nn nf mnt18o- Any. El. 70j4 e J. C. Huron 1356 5-18-78 I _27 F N MPc 9-9091 - 'Phn WR-5 nnd wR 6a_.for FN-MPC- USe as is W 2-2o21 Fiald Wald h hava_heen lost anving in-pmnann wl a i ng. 6-7-76 J. C. hiron j 1357 5-18-78 x_653- Am concaa nn naam._causna by rnn,ty welding ___ gj

-cablo.- -Cont-#9 R1 659' n e pair M 1358 5-18-78 M-1 31 & 1 39. MU OA natn pnnkngen for Tnstrumentatica Doc. I]g Cabinots_have_not bonn vnnelve . a Rework 1359 5-18-78 .I-202._ Valding_waa_ begun on Tnnt._ Panel 90150 with N' Rework 7-19-78 J. C. Huron j nn proper nuthnvi entinn- Elav._685' Anv- 2 1360 5-22-78 C-30h._._FAW's . found to_be_ unacceptable._dne to underaing Repair y oversize; nna nther_wald_defectadux._ Bldg. Use_as is d 1361 5-23-78 M:10hA._.Pipa_ Spool 2PcB-14-s60h-5-2 cannat be uniquely _ Rework $

_identi riaa 9 npool n have_namn number. Use as is 8-30-78 R. Moray 1362 5-24-78 c-231. caduald_ teat _splicea were lost exceedia test 4 frequency-_for_ pro a nntinn and niater_aplices. Use as is R_l-7R g

q. virknv dj 1363 5-25-78 _Dwg. n-651. Angin tn F,-3_gmhnA fill at vald undnvoi vnd Q cnnt- !? Elev- 69A' Rework 9-29-78 J.C. Huron A-1 }i Compressive strength of Tyne M mortar doen 136h 5-30-78 _nat moet npen. vnquirnmantn- -

Use an is 6-20-78 T. Lieb I 1365 6-26-78 __M-215 10 pca_CS Pipe - 2 pos removed from receiving Reject i,

_ _without_QC_ inspection,__ traceable heats not marked, no traceable doc .

1366 5-26-78 M-193n . chank valvea_21-comer 1 n/n 95799 A 2h-c:'n-rulRework a

_S/n 9M-789 nva minning tha Hingn Pin Covera. Anr. 60g: f-1367 5-31-78 Iwg._C_195 Mca Unitn villet_Walan - niatance_helveen_ d welda_do_not_agrea_with_that_ called _ont_on_dwg._ Aux, Use as is 6-22-78 J. C. Huron S 1368 5-31-78 A 20R. vive _concreta enving tanka atnvad in temperatures h

-excoeding-requj roments_ called-out_by_ ASTM _C-31-69 Use as is 6-15-78 T. Lieb f 1369 6-1-78 E 107 A3 _ <rw n Pipe Spon1 a hava_thn anma apon1 numbnr. ?,d 1PnN_l]4-S603-5 9 - Anr. Elnv. 6008 Ung as_1p___ 8-28-78 K. Nilson $

1370, 6-2-78 R-336, Nucl ear _Wyn_Stminavn enQ . :tata-plates _ detached oc. j;

[k from_atrainer.h_incorrently_identi l led,_h321n incorrect _ Rework q

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LOG OF NONCONFORMANCE REPORTS SI f

S bd/ PROJECT NAME

' Midland ;gg go, 2

07220 p,gg a n j A-

.i 2 3 4 5 DATE NCR 7 f NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DisPO. CLOSED CLOSED BY , ,1 Dwg. C-96-~ Mislocated Anchor B51ts on sluice gate j 1409 7-17-78 frame extensions- _ Repair fi 1410 7-18-78 M-1.19. Nuclear Power Generation Division OA Hold j 7-18-78._ _placed Doc. Rework '!;-

1411 M-118A.onfiumerous C of C fordocumentation Core Floodinoprobicms Tank - IT-63A for main M 1412 7-18-78

._stcirii isolation valve.

I _198.Rebar_ dowels _ bro ken _o f.f_d uri ng i n s tal l a ti on o f Doc._Renork. ]ll

, 1h13 7-19-78

_fo und a tion s_fors a.fes ua rds_rAtll ed_Wa tar _mtmp s L132Ac. nnn11 ty_varticati nn non- not vnm enr vaiva Repair

]j returned fenm +ha Vnnane nn IICR_1216 Doc. Rework 1414 7-19-78 C-24. G-321-D rec'd w/ motor operated lifting devices 3 Jias_.reyisions_that_YAny from the_specificatinn. .Boc. nework 8-8-78 T. Christofferson C 94, Use of D 1 Concrete in the Service Water - '

1415 7-20 78 -Pum_p Structure J 201. CertTffciffon of compTTince not avaiTabTe fdr~ Use an in

_9-1-78 _B._T._ Check L f416 7 21-78 ContV5T Boards. Doc. Rework 8-18-78 K. Deitz

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--- 1417 7-21~78- ~E 19. Required documentation is not available for 4 AC Power Supplies. ' Doc. Rework 9-15-78 K. Deitz j C'~f33

~

1h18 7-21-78 g gui g g cument gp4, 3 t gn g w M h h Doc. Rework 8-h-78 R. Montreuil 1119 4 7-2h-78 E=208 1 H Aggregat9 failed to meet _Eradhtion3 Eat Use as is 9-19-78 T. Lieb 1120 4 7 - 214- 7 8 M- l h - E en . Mntor Drivers /Anv. Paedwater_Pumpa. sninmi n .Jegik

_ cal onl ations_have_nat_been_aupplied in Penject_.pri nv in a i pment_rrleaaa- -)

.11421 7-25-73 2-10h.__111aaing_ Documentation for Fabricated _Eipe punn-50-S61h-3-1. Rework 9-29-78 R. Moray ).

g 1142 2 7-25-78 CRDti' S Unai ti nn Tndinator's - Humidity of storace 'l' area _.to hiab.mnicina nunlitv_of_liema_indaterminate.

11423 7-25-78 _g-job , wireway _suvioit_was_rabricated_without tha naa .i

__ of a deoign drawings._El_ era _6h62_ Aux. _H/A o

lh24 7-25-78 M-10hi a pool 9 trac-56-643-1A_-- wa11 +hinkness in l

o ~

loos _tban minimum _ allowable thickness._Elev._6051__.273 _

lh25 7-25-78 .I-229.__ Temperature _. Switch _Themowellu_M'rn hna not .

J2678- icen_ certified _by mnt'l manufantura an xequired 7-26-78 N/A J. Slifer /.

f42F. FPG -F1-70. Waterit0D_in_itnrase_ area not cayered -

__e.2p.oied to direc.t_ sun]ight. Reject ll p

7-26-78 li-1.17. Pump stuffing _ box _ flange _the_same_ side _as_ i 1427 @ _the motor counling-Decay lit. Rem Pump. 2P60A Reject 8-?2-78 J. h,Slifer j

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'5 LOG OF NONCONFORMANCE REPORTS 'O d:

i 5 PROJECT NAME Midland JOB NO. ' 07220 PAGE 93 2 3 6 ,'

4 5 7 ,

DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY j 11428 7-26-78 lb.rg M RJ R _ c6rin.4 Manhnninn1 Tnnartn vare inntalled l!

nynneding the 6" tolerance. Use as is 9-26-78 P. VanderVeer f 11429 7-26-78 31-10hi. Pipe _Spnols - 2CCB-2h-S60h-h_3_ radiographic __. Doc. Ecwork nynmination nat_perfo2mied,_2GCB 16 R613-9-2 nponi d en ted. sta _ nnpniv g

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1h30 7-26-78 n,101AQuality_Yerification_ Documentation sent in indciaminnta_( 9 spools _) N/A 7-31-78 M. Donovan )j 1143 1 7-27-78 _C-231. Block Wall #18 - Van fnund with n dry _anvenna

_Elcy, 649' use as is 8-30-78 S. Kirker (y 11:32 7-2ff -78 E_10hA. Pipe Rnon1 1HCB-19-R612-8-li - Na_ Documentation Reject raccived fnv repnir unrk anna. vnnt nn thn nytevinv of_ pipe. ;q '

1h33 7-28-78 H-1250. 3 Nuclear Servica_Yalvos - Documentation okRs j montain 111 ngihi n A untennnnhi n annumentation. Doc. Rework 11:3 4 7-28-78 J-,256AC.___ Nuclear _.Servic'e Solenoid _Valvea_- _ Documentation *-

-missing-cleaning _ veri fi cation _ report. Doc.Rewgrk 8 18-78 n. Dninncy_ i.

1h35 7-28-78 _E_7AC.__Eoter. control _ Center, MCC-2B23 Sections _b 2 32_. Rework y

_h,_&_5_was delivernd in ihn jobaite_with the top _cIgeht d. j 1h36 7-31-78 Dwg. C-99. AWS W18x_55 Beams & Stiffners - Meldad_withot t M

_a_F11_un_insnactionL___Ser._Watcr_ Pump _strue . R1 arm 63f Uso as is 8-7-78 J . C . Hu ron ,_ il lh37 7-31-78 m-125c. 9 6" non-cT-DL_Valvas antun1 bnvn nr nnnh valve does_not_ agree _wLth_that._ called _ont_by_ Vendor __Dwc . Reject 9-21-78 J. Slifer h]

1h38 7-31-78 R 20halange_ Connections - Plangea_wera_ torqued _up__

_without ihn una nf n lubricant- _11/A 9-8-78 ddawn ?

j-

& 305,_ Certification attached _in_ Albert Pipe _Letic- 3 1h39 7-11-78 _doen_noitindicate_npplicabin ndanndum nf thn enda. Doc. Rework jj E_101;A. T11 egihi n nv anmnged_ Coda _ Data Rnpnrt and f.# '

1hl4 0 7-31-7A .aanociatna vnnnvdn- Triv nvinnn11 Don _Hevorlt 8-25-78. K. Deitz FSK-5 0HCC-72-1: Snnkat weld maan wi thnutnn IR uvi tten- USe aS is N 1441 __7-32-78-- or-a_WR 6 evident- N lhl:2

~

7-31-78 DQAM,_ Stock-A!24E-Sec. MF Mat'l PO's_lacund to Supplier _

Wlo_l'IQCurenlent_Insp,_l'ept, survey _heing_ accomplished._ Use as is 8-22-78 J. Slifer $

1 141:3 8-1-78 1-256AQ, Nuclear ServiGR SQlangid_Yalyes - Cleanine D, Yerification_Heporta_not_ included in noc._Ekg. Doc _ Rework 9-13-78 D. Delaney 1 1h14 h 8-1-78 F-22202._3/h"_x_h"_and_5/B"_x_2 3/hltua Bolts __arn 1.

atamped with_the_ wrong _ heat _ coda. Doc _.Hevork_

."' l

_1h45 8-1-78 T22B350. 8_pca._of_li" r l ' 6" r l '-h"_ Shim _Ilatea - il Certi fied_Eatarial_ Teat _Hepor t o_we re_ nat_re c eive d. Doc. Rework j, lhh6 8-1-78 pon ss Huts crnan_a h 9-28-78 1-28055._g2 Q maru1na s, c .,.n QDa"at"ac* Re3oct R. Mon &reuil M

'i, u___ . _ _ . _ _ . . _ _ _ _ _ _ _ _ . _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - _ _ - - - - - - - - - - - -

7 7 Y & w]

LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland JOB NO. 07220 N8

.- PAGE DATE NCH NCH NO. DATE NONCONFORMANCE DESCHlPTION / HEMAHKS DISPO. CLOSED CLOSED BY 111746 '8-1-78 f51_0_7. Piece niark numboro are not visible on material NPS Shiploont number NPSI-6815 1 & HPSI-6,8h2 Rowork 9-1-78 R. Montroull

__llah8 _ _ _ _ _ ___8-2-78 Ingo. C-231_ACI-3h? - F_onaworic for._nen9tuto conutruqLest Howork & U 20 au lu

_ _ . . . . auch tha lc oncre t e_l a _not _ poured _t o_.c orrec t _ dim ._672 '.6.. t L69316__ _ __ _ . _ . . . _ . . . ..

Ihh9 8-2-78 1-18AC. Founda Lion . Equip._for .Maur.. .Diuuul _ Gun.._=. .filleLquoa g g ,

Julda dolivorud havo. undoruizo..logu & throaLo. . undurou tlind.6L 1h50< U-2-78 4-106A0 . Pipo llangora IMD-060-01, No Quality VortfIont1 on Jooumontation.roco1vod on cito_for. thic material. DN:.H.gwor(,9-1-78 _, H. Mon truull lh51 ~ 8-3 '/8 J--256AC ._Jiuolear. Sorvio o . Solanoid Valvoa _=_ Cleanins.___

Verifica lton_H opo r ta_wora _ no t_inal ud od_in_ Doc ._.14cg- -

Do . How rk 9-13-78 D. Dultujoy _ , , , ,

lh52 8-2-78 DqAM,_Stook_ ASME-Soc._NP .Matil PO'a _luoued_to Supplior_

- . - . _ _ _ _ _ _ w/o ProcuromenLInap. Dopt._aurvey_hoing_accomplishod- Une ao is 8-22-78 J. Slifer 11:53 8-2-78 C=23L_Fam_Hemoval - Tank _Famlooterloma form th ti e__ Une ao is 8-25-78 a cc and_ tank _fam _foo ter_ w ere _ broken _whila_removliig_ praviona_famn m . 8-11-78 __B._ Check 114514 8-3-78 C-231. doncreta_Curine - 3' of_fomworlt@_construclico Use as la

. Joint _(_poura_gh_A_5_)_were_ stripped _after_2h_houra _TankFam 8-23-78 S. Kirker 1455 8-3-78 m204 Field Wald_#18,_Dwg. 561fLSh- 1 waa_walded nn ut thout._inapeo.tlon_byEE_or_.QCWE.__SW B1dg. E1. 623'_ Rework 8-30-78 B. Daly 11:56 8-3-78 _FSK=MelIW'-li 98:9 - Yard _Plping_Bicael_ Gen._Raturn_ Lina.. Rework

_hau_heen_ bent A in not_ in_accordannn uith the_dvg. Teat _8976 8-lh-78 _L,__llrown 1h57 8-3-78 M-ll7AC.__ Valve 6a-len-GT-lMo_-3177A-RP_,_Sh9n_Innpec_ tor __ _

did_not_ sign _page_ona_of_Fom c-321-n _ (_ Item _88.1._L__ Doo d work 8-7-7fL__ _L_Slifer Pch2/ C-105_Expanaion_anchora__not_inatalled with 1658 8-h-78 required _embedment.

1h59 8-1-78 4 M-lOLA. 2 Spggla,_lELB-9-s6_31-1-9,_2 ELD-3-s639-13-1.__ _._Rowork d elivere d._to_a tt e _w lth_no__d c o alg ant /nlat_gc a l e .

1460 8-8-78 .J=256.__.valv e a ,_no_ cl eaning_ veri fic a tion _nep ortwa s Doc. Revork includea in the_ documentation _pkg.

.Ih61 8-7-78 M-lh AC.___Turbina_Drivern_for_Aun_Feedwater Ptuppn_3P_o51

. &_2E05L DQq_pkgs & Fong_G-32]D do not agrge, _

_]}oc. Hevori 11624 8-8-78 M _61.11akeup_Filtera_&_ Spare Filter _Cartridgea_ __Hina._

Bocumentation-problema,_no.radiographin film mceived._ Doc. Hevork 8-26-78 D. Delaney 1463 8-8-78 %206AC. Pipa Hanger _657=hh_.10- ia_ required._to _ba_paintt.d in_accordanc e_ w ith_.SpecJ=h9 ,_Ma til_recalve d_unpai n ted . Hework 1h6h 8-9-78 _ F=3103.__S truc._ S t e el_B eama _=_ dellvere d_to_tha _ j ob al t a.

althmentnult_cornera Dner. Diesel Oil ctAt_paat

.aupplythe_p,91nt_of_

Linea - have peru tandrency._

inen1 . H._e.le c t

_ ._Ih65 ,

8-9-78 l4-204

. welded attachments for which mat') cert. has not boea furnished y

LOG OF NONCONFORMANCE HEPORTS PflOJECT NAME Midland JOD NO. 07220 PAGE ...

NCll NO. DATE DATE NCll NONCONFOllMANCE DESClllPTION / IIEMAllKS DISPO. CLOSED CLOSED BY 1h66 8-10-78 .I=204- M nmin Tnatrument_ Rank - tagging _of._ rack doca _not_agrea_with_Dechtel_Dwg._J:393.(panoL 20166L_ Rowgrk 9-8-78 J. Slifer __ ,

1467 8-10-78 J:20h.__Diffurentiol_l'rouuuro_trancmi ttor_ _N9n-Q___.._._ Roj ct d ocumen ta tion _wa o _ doliverod . . _ ( lLT-2107A _& _2Lh2207A ) __

M-30 Material roco1vod againot M-30$~~without tho Doo.Rowork 1h68 8-lh-78 "r'oqu$.

irod traceability. ~ ~ ~ l~

" ~ ~ ~ "

Hejoot Ih69r 8-1h-78 F-26182._2.pco_2P'_h5 C3.Elbowo_r.manufpoturop namo and_ heat number _are_ illegible. . _ . _ _ _ _ _ . . HojeoL __ _ _._._.___ ._ ._ ___.

Ih70 $-lh-78 M_1.7 Reactor _ Coolant _ Pump _ Motor Flywheel _ Data _pkg.

__ .. doon not_hava_a_elgned 1L&_W_Hf11D_ Cort _of_ConfoImanco. Doc. Hework _ _ _ _ _ _

1471 8-15-78 F=10375._.Defonood Dar_Anchora._do nat moot _ min.__tenoD

._____._..;..___ _ _ otrongth according. to documentation..roco1vad.___ uno_ao in 9-13-78 T. chriut.orroruon 1472 8-16 78 sll7Ac_Nual ':_rvica_Valvea - T tema.#_ll.1,-41.2,__

_ll.-3 g 2.1_navo_ numerous _ documentation _ problems. Doc. Rework 1h73 8-15-78 _F-27033._80ne FA Dip _Han_ _ mat'l_ received _on_ ticket ___

// _7.7389_ d oea_no t_ meo Laize_ requirement _ called _cu Lby_lY . Reject _9_27-78 H. Montreuil lh7h 8-17-78 n-2250._numeroua_ documentation _nr9blems on valve

.a/n_520$=21=l=9 ,_10 "IICD-G T-DRL Doc. Rework lld$ 8-17-78 LIE $c Numeroua_Doo._problema_on_Yalyca_a/n_5205:06-

_ _l.1, 2,3 , J. Doc. Rework 1h76 8-17-78 L12$C.._J;_Valveo,_mianing repair _.verif._reporta,_. paint

. flaking _off._ valva operator,_ heat _charta_not__ legible /tracNiinRewod 1h77 8-17-78 5 11710: Dnn: prohlnmn nn 9 vlaves,_a/n_h632=16=l=92_&_

.h632-16-1-9h. Doc.Hework 1178 4 8-17-78 &ll7AC_ . Doc _problema_on-4_valvea_a/n h632-13=1=90,- Rowork 88 89 87 Doc-. Rework _.

1479 8-17-78 F-583d2 Mninatrenm Anchora_LReatraint_Supporta - 3

.Danma dalivarna in jobalta_with_numeroua_ Doc._prohlcmo. _ Rework __

1h80 8-18-78 _CRD_Erimary An Tirnaknv - Rela tive_humidi.ty_ at_which___

_un ila_wara_a tored_ exce ed ed_60%_re quiremen t-114 81 8-21-78 _Dwg.J1-kl6 Mnbeda_601-3-19 A 601-3-13 wera_inatalled_ Uoe As 10

..out_of_Dwg design _alev.

Civil QC (Survey) Settlement in the Diesel Cencrator lh82 8-21-78 _ Foundations _and_Staucture_ . _

1h83 8-21-78 M-215. h pee 6'LSch._10_Teca_ Ile'at_8_on_Cortified M. Donovan 9-29-78 11TILdoea_no t_ acre e_ wit h_tha t _a tamved_en_ pipe - _D992 Rework 1h8h 8-21-78 G215.-_ 6_pca_12"_Flangea_ _ Form ___ , C-321D_was-no t,.__

g included _on_denumentation Ak g,

.i{ Doc. Rework 8-31-78 T.g christorrd.

ym

_l l '

LOG OF NONCONFORMANCE REPORTS .

3 PROJECT NAME Midland JOB NO. ' 07220 PAGE 2 3 4 6 j i 5 7 DATE NCR }

NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS '

DISPO. CLOSED CLOSED BY .

1148 $ 8-21 78 M-10hAc. 3" v1 pgn vnm c-39111 <:nnt s.ri th mntnvin1 fj was the incorrect fom. Doc. Rework 4 19_78 M. nnnnynn 1 l

1186 4 8-21-78 C-211. Form Removal - foms were removed aftnr ihn

.21thour time pnriod _{2 cur B TY.'(_662)di) Use as is 9-8-78 E. Dutton i lh87 8-22-78 E-21894. ASME Fittings, No MTR_receivaddom_lR4-1. 1 Data _ Report _ required - (NM-9 nentj Doc. Rework g 2h88 8-23-78 P-29516. Nelson Studs - material delivered to the J

_fahai.te with no Ouality Varification Documentation. Doc. Rework 8-29-78 M. Donovan Q 1148 9 8-23-78 R-1.8. Flywhgel for RC Pump Motor - Documentation

_diacreDancies. Doc. Rework }

1149 0 8-23-78 E-18. Emergepov Diesel Generators - No radiographic . Doc. Rework

_ film _waa_aupplind_with the Quality Doc. pkga,/_ wrong _rePler sheet. }

1149 1 8-2h-78 E-532. 9ACO2h la PVC Condpi_t_has been damaged by Repair avilling thn concrelaJlab for anchora_under 2D15.Elev. 61h. 9-27-78 A.M. Lobrovich j 1192 4 8-214-78 14-10h AO. Spool 1RLA l-S638-13 radiograph _ic f

_ Jnspecti nn report d oes_not_ agree _with _apool._reneived.._. D c. Rework 9-26-78 J.L. Gray 1 11493 8-24-78 2=27310- 10_pc'n 6" Ells - Form G-321D was not complqied )

dn_accordance_with "Rupplier_ Entry __Inatructicns" Doc. Rework 9-5-78 J. L. Gray ;

14914 8-24-78 J_.201 Main _ control Boards - seneration criterin i not._ meat fnr panel 101h. j 1h95 8-25-78 Eag&666.__Stainlesa_ Steel Embeda_placed in concrete _ '

.with_impropar niza_embada._ Cont._89 R1nh R1ev.__61916 Use as is 9-26-78 S. Kirker !

1196 4 8-25-78 _F-273102 Pipe Fit 11Dgs - Form G-121D was not completed I

_in_accordance with " Supplier Entry Instructions" Doc. Rework $

11497 8-28-78 _c=230. . Lou Air Rntrainment - Aux. Bldg,_ Hoof Deck Pout l

_"$G" hna a total _of_lhen yd placed with low air. A(70h. Th)E d 1198 4 8-28-78 C=30$ __ Contrary in requi- omanta nnveral innationn j hava_.more ihnn mnv. havn_ cut. AnY. El d {. )

1499 8-30-78 L 20h Spool _pionn 1ccN25-s610-1 4 haa_ depression" resulting in minimum wall _thicknoaa. Repair j 1$00 8-30-78 M-20h. Two Spools - 1HCB-11 d 12-6-2 & 2HCB-lh-613-6-1,_ M wall _.thicknean_ lens than minimum allowable. j 1501 8-30-78 J1-305. Hunlear_Eine_Elitinga_ _ Material _la_not_ certified poc,neyoyg j

_to_ correct ASMS_ code G-121D & C of C reft inc.orreat_aica. 1 1502 8-30-78 Ji-30L__319'8" of i" Sch. 80 Pipe - Pipn_han_100M j internal rust _carerage. 9 1503 8-30-78 A 20._P_ortable chnin Tension _In i A_Ouality Verification Doc. recgg,,, pio Form G-3211 }

h Doc. Rework 9-lh-78 D.hDelaney

,g

p)

.(s, _-

D d . v j

LOG OF NONCONFORMANCE REPORTS PROJECT NAME Midland ' '

,:dB NO. 7220 PAGE 07

6 NCR NO. DATE DATE NCR NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSED CLOSED BY 1504 8-30-78 E90 - R1antvinn1 cabi n Panntratinna - Doc. _nksts &

Onali fination Test have not been supplied by vendor. Doc. Rework 1505 B-30-78 lield Wald #1?R2 - Dwg. M6]LSh 8 was excavated &

__ ravaldad v/n the V-1.OO being issued to the field.

1506 8-31-78 w6h . m avennny niasal nil nay mank - nnn pkca n nn tn i n illagthla MTnta- Tian t numhar d i nnvannnni na _ Doc. Rework 1507 6-31-78 .T 974- cabinatn- Rnginnnvnd Anraty Tnolation sva -

_NumEoua nnnnmantatinn prnblema Ain'- Ridg_Levn1 3gh Doc. Rework 1508 9-1-78 J=29237 Vido Plange neam - one Beam d at # 10647

_meetn nai thnr' yield nor tnnnile requirementa-1509 9-1-78 l-29202. 13" Ath9 Rei _Raterial is not marked /

.cer tifiedETR'n. do_.no t._nhuurcquired_chemic al_re aulta ._ JlcWork 9-12-78 ___JJJifgr

. 1510 9-1-78 _c_2k.__sluine_ Gates / stem _cuiden - ntentcuidea_receiv.ei Reject for nM-91 A A n nva nnt norrect nize- _

1511 .9-1-78 _c-2h- R1uice_Gatem/stam cuidea - stem _Guiden received- nowork

_ fore-96 Ann A D are_not_ correct _ size-1512 9-1-78 J--201 Cable _Hisera_- _No___Qulity.;A;rification Documentatinn han bnen receivod- Doc. Rework 1513 9-1-78 J-22289- ntna Enlin v/2_nutn - Material received

.with no_G=.391D nr rpm 1i ty._Yori fication_Locumentation.. h hd' 1$14 9-6-78 c-198- nmittad Rehar in thn bottom mat of the' '

a

_ Ring _ Wall " rnntar- Pnnk Pnm - Pnnk # 9T 60- Std.Repai r 9-19-78 S. Gelnett 1515 9-6-78 _c-384- atena-

bada - vere _ moved _and_ ara _outor tninrnnna- nn. sec nhinia wn11 g A8gs. u- sec shiela cin11 @ 685' 9-13-78 P..Vander Veer 1516 9-6-78 L204 M-M:2HBC=3 Line_haa_been_bcat _rcaulting___

in a appror 9 dage e_ permanent not. Use as is 10-13-78 L. Brown M_2Qh _ Min Wall Thickness is 'not in accordance with Rework 1517 9-6-78 renuirements. "

1518 9-7-78 L611 m _d38 nnnt Pans _waa_wnn unidnd viih_a_ purge _

gan flow rain of I < cFH ! (_10-15 CP11_ required) 1519 9-7-78 &611 nht 7 PieldweldaJll_&_12 - welder not qualifici_

fnv thn thicknean of the_ material _ Welded._JLur. 605, Use as .ts 1520 9-6-78 J-275Ac._ Analog Iselators - G_321D_ forma _ war.e_not

. received. Doc. Rework _

1521 9-6-78 .J-207AC Engineered _ Safety _Fcatures_JLItuation_. Syn - Doc. Rework Panels _painte4_ incorrect _ color /Elecdeat_Heports no_t_rmd.

1$22 9-7-78 L10hA. 6" 90 L/n Mown _ nocumhatn+.iod. Marking _ _ 10-2-78 L. Brown problems

-u Doc. Rework _._

\

'Nj 'd ~)

LOG OF NONCONFORMANCE HEPOHTS Hidland '

PflOJECT NAME JOB NO. 07220 PAGE $ ____

6 NCR NO. DATE DATE NCH NONCONFORMANCE DESCRIPTION / HEMARKS OtSPO. CLOSED CLOSED BY 1$23 9-8-78 _J=20L__.#10_&_#1h_AWG_ Wire - n-321D_ forma _wcro_not -Doc. Reworl W IF78 3. Delididy

_receiveLfrom_the_ vendor. _

1$2h 9-11-78 M=163._.60_ Pas Sta.Kon_Termin.la _. Quality _VerificatigI T .acumentation_haa.no t. been_ rec eivod_ from . tho. Vendor._.._

N" 1$25 9-11-78 F-3135. Tubotrack - Matorial Cort of Complianco han not. boon roccived form tho vendor. _ ,

Doc.nowork 9-lh-78 D. Dolanoy 1526, 9-11-78 .M-10hA..__Itandom. Longtha.-- Nwooroua Doomaantation . . .

110J000 .

. . . . . . .. .._. .problemu._(.2d_L 3"_ll3 liA 312_.maLorlui) _ . . . . . . . _ _ _ . . _ . _ . _ _

1$27 9-9-78 W205. .Powor_ Circuit _Bronkor_ . Con tor _contacta __ Ropair 10-S-78 A.M. Lobrovich

. exceed _thotroquiremonta ap6cified in_.lTM inat_.lD*-0.2 7--28 _..

1528 9-11-78 _Dwg._L607,__PulLBoxon_'Iypa_ Nema _lA_ __Condulta_hava_

_wator_in_. tham A_Bor_2AJ3h9_la_atarting_ta_ runt._Aur.._$( 8' 1$29 9-12-78 .J:603._ Nuclear _ Service _ Solenoid _Yalves - ValYea nre_ns t N/A

. marked _wi th-preanura_ clasa_nn_the_b ody_aa_ req 'iby__ Spec -

9-10~70 _ K. Deitz 1$30 9-12-78 F-20129mC'oncentric_ Reducers - rio_fom_G=321D wan Doc Howork 9-13-78 J.R. Slifer received.

1$31 9-12-78 F=3139._SwagelocitEittinga_ __ Wrong _Rev._of_G-321D_fom_.

Doc. Rework received,_no_Cortificate_of_Conformance_ received. _ 3-28-78 M. Donovan 1$32 9-12-78 11:20h Pipe _ Component _ _ Lina _10"-21IDC-109,_han_bcen__ Rwork

_inatalled_with_no_tracoable_ identification Unit _B2_607 '_6 "

1$33 9-lh-78 F=27h26 6" r ha x 3/B'Lx_20LAngle - Materigl was Doc. Rowork received _vith no_ mill _tont_ report.

1$3h 9-lh-78 M-1.B.__ Flywheel._for_Ruan19riCoolant Ihunp_ Motors -

Numeroua_ documentation _DEOblema %2P51A & 2P$1B Doc. Rework

]$35 9-lh-78 E-20 Eleo._ Cable _ Penetrations - Qualification Test haa_ no t_b c en_ auppli e d _by_th a_Y CDd9 r t_l Z102/2 Z101 Doo Hwork 1536 9-14-78 L 1.10. Preaanrizer_Gasketa_ _no certificat19ns were Doc. Rowork

. _aupplied_for_Reater_ Bundla_"0" Ringa/Manway_Gaske.ta 1$37 9-14-78 L7 - Mina._ Equip./ Motor _ContrnLCentera___G_321D farma_wora_not_receiYed. Doc. Rework 1$38 9-1h-78 H-20._.Preasure_Swi.tchen - Ho_Eam_G_321D_ar_ Quality

. Varification_ Documentation _han_bcen_recalyed. DOC Rework 9-15-78 J. Slifer 1$39 9-lh-78 L10hAC SS_StoclLPipe_=_Numeroua_ Documentation Reject problema - MatiLdid_noLhava_P0//_ marked on_pipo.

15ho 9-1$-78 c=231._ concroto_ curing _ Pour _c(659)a concrete' -

aurfac e_found_t o_b e_ dis crepan t_ for.15 Ja cura _ ( dry _ a urfac e) 1541 ,. 9-1$-78 F-292$7 Rod _ Couplings.. _minalng - Cer'tificate_of__ Doc. Rowork dompliancet_. ,

.{ t{ . _ _ _ .g, , __ _

) ( )

~.y w .l' d

LOG OF NONCONFORMANCE REPORTS l b ' '

PROJECT N AME Midland JOB NO. 07220 PAGE N

2 3 4 5 7 DATE NCR NCR NO. DATE NONCONFORMANCE DESCRIPTION / REMARKS DISPO. CLOSEO CLOSED BY 1542 9-15-78 e-29179 nP nnnger Matarini - Material received Ltithout traceability to thn proper purchane_Qrder.

1543 9-15-78 F-29257aelded_BealtLAt.tachment - Ite_ms were shioned with tha wrong ni zo bolt &_ nut.

15hh 9-15-78 F-29173 29777. 29h00. Material arrived _without d ncumnntati nn.

1545 9-15-78 P-293hl. Mina._Hancer_ Components _ _ Quality _Yerificatior nocumnntatinn hnn not honn r:Upplied by the vendor. _.

15h6 9-15-78 F-2907h. Crnan B Fipe - G-321D Forma required _bv the spani finatinnn hayn not been_.gupplied. ;

1547 9-15-78 .Dva c 972. Aur,_ Bldg. Remqvablc_Elugs - Bent anchor i hn1t. dintnvtod nv dnmngna lifting ringa4grQRting not w:lijncssed . )

15h8 9-15-78 j]-27 Incorrect ImE wa0_ performed on Field Welds nn Dwg. M 619 sh.3 <

1549 9-18-78 P-3107. Racessed Pins - Certification of heat treatman1L 5 ene pinn w 8.399 in illegihin. Doc.RcWork j 15$0 9-18-78 _F4)O15- Mi no._SS_ Platen - Form G-321D received j wrcn Doc. Rework 9-26-78 C. Gwin i 7 551 9 13 76 wa39210.g_Rev F- _ incorrec.t_no. nr pn'n liated.

Her. Nute - Matar.lal_acnt doca _nat_acree_witit l what in listed on the_ Certified Matnvini Tnat_Rennrt . ' l 1552 9-19-78 L20 poE111on o

threa uala nnek flangos_have_ holt hni a m nne 2 h102 and 2L101 Rework l!

l, 1553 9-20-78 C2233A-F-28362. The quanitigg_pf documeptation in the data _nnnkage_doen not agren_with_auanarien_o_n G-321-D Doo Rework j 155h 9-20-78 J-207 m nntrical ' Peat _ Reports have not been i suppl i nd fnv pnneln ich3 nna 1chh. !

1555 9-18-78 M-1.6. 0A Data pkg. supplied for Main Feedwater j IIeader Assemblies A 122-212-66-1 &2 - No Rydro. !{

1556 9-21-78 m90. Replacement _cabic, Thnmnfit & Cnnkata - No Form $l G-321n nr onnlity._ Doc._han_been_renetved. doc. Rework 3

1557 9-21-78 c-233. Misc. metal-tank farm embeds - Dwg. list metals j ag_'QL embedo were field procured & fabbed per non-Q. i 1558 9-22-78 l-30165 Bolt heads not marked with manufacturer's Feject '

_ Identification _ mark.

1559 9-22-78 .E _7 nn accumentrttion_or_G-321-n was receive _d for , .

f e_Da crial - Control Centers designated Claso IE-- Doc. Rework u i 1560 9 78 M-1 p Hol down hole armed to Mg alsmiter. Repair O O. O 1

+

,j .

.y Q/ % '

i LOG OF NONCONFORMANCE REPORTS 1

1 PROJECT NAME uidland JOB NO. 7220 a 2 3 PAGE 100 4 6 5

NCR NO. DATE -7 NONCONFORMANCE DESCRIPTION / REMARKS DATE NCR DISPO. CLOSED 1561 9-26-78 CLOSED BY M1 1h. L t+nm vaar avnin knaa una ennna nnnnvavaa '

ineing inatallatinn. Pnvaign'nhjent in nnnl ar navt tn man Rework 1562 9-26-78 P-PR$Q9 Matavial received without any manufacturers ma Reject 1563 9-28-78 Elec. Penetrations - No evidence of 00 acceptance as t c I. veri F-27 lity. integri_ty_pr_. physical accen. of the 9-29-78 the requirementswere oms not furnished in accordance with _ inst.

15614 of Boiler & Press. Vesse1~Cde'. Pipe outD*rEtiM F-29267 ,

Actual eye nut size received is 3/d", while 1565 9-28-78 ..'o k " size has been shipped *

1566 aseyvillo Storage Area. Storage area bay identification 9-29-78 markers & numbers are missing, and damacea i

1567

_0:23Q. Ercessive slump. 1 cu. vas. on Trk#29 Ticket 10-2-78 29p60wera_placedinDC31dg._wallf5_witlt64"olumn 1568 1+-2f14149. Instrument Tubing listed on the IR, with codo 9-29-78 #'s woh05h1, woh05h3, woT#593,voh059h hardness below s ?oc.

1569 10-2-78 F-30536darbon_s. tee.1 balts were_recafwed-fnStead-of- Rejeet

_Austenitic__SteeLas F-3Q185_ required.-no-certificate /compHanc:

j 1570 Rnit Heade wera_not-marked-by-manufactueret' 10-2-78 1.Z12_ea j

3/R"-16x1", A-307-_ Screws-various-size';. Rje ect 1571 10:2-Z8__C 208.__1 Lp ass _on ignition-exceeded---the-max-by---0.6%Use as is 1572 10-3-78 I.76 om ticket No. 30D27 was placed 10-9-78 _R. Siple on placement q672)a'nt 9-2{ /d wRh end temp /7; '

F-27311t. 24 # Sch 130.1" Sch 160. ha SclL1Q,_h"Jgh_hg llse As Is 10-9-78 P. vat 1d_qryeer

_j$73 10-3-78 ASMR SA-312 R.L,_Eipe Items not furnished ,

in accord wit h Boiler ent Pressurgt_ci dg.

W 21. 4 22. 426 Various P.O. Re_quirements not met 157h 10=h-78 1575 ror 600v cable (Control & Power Cable) 10-1-78 4 . E-3107- nocumentation required f o_neither_ traceable 1576 or_.legibla- na mill test _. report.,for_ Heat . code _NA15h.

10-h-78 E El antvi nni Panatratinn Assembliea_hnd lenk 1577 ratea_greatar than n11nwad,_vhen_ tested _S 28e78-10-5-78_ F_-27952uNo certific te of compliance for covering 4

a _

material 1578 10-6-78 I gi g._fgeagyg_#Ih58 Loweraosa on_weat aida uas_

1579 10-9-78 i

L C-231.__Vatiation shield Ug)) in the_plumh_Unil._8LNorth_ secondary _-

N ..

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NONCONFORMANCE REPORT !

1. PROJECT NAMF. JOD NO. 19. 20.

-m . u.!

. . . 4, , ,., % NO.3 g PAGEp 0F.3_

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION h d..' eT *

P3 R SP5 29

%'j'/

7. S At. NO. 8. REP CEMENT PA S R PNT{lppJpfi/SUP Y l'd2d** P/N - REV SER NO.

___u/1 -

Mrii - ra ay,a <*-o - % ,c atica

11. INSPECTION CRela'.**t A 2 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished B't

()UWG IglSPEC ( ) OTHER IRNO B' 4) 2(*1.L2.hN[1 33-ra r '78NES' [iS'O

( ) YES Q NO klRec's l IConst ( ITest i IClient ( lEng (,lFLD

16. NONCONFORMING CONDITION: 24. DISPOSillON CONCURRENCE p.g.v b><O (it-4 y '/'D A T M Q 7 P ,l_1= 1_ gl*+ .m e

$tt ey t.r1 ab 11 ,

m erk I reject I repair 1.use.as is c;;,;;fc.,m M 4*m -yggipaggMgph%" f M Jgl;._; q n1LG3 M Q n1 .1-yl; M I I I E b-E g bb1 kekI. W hMbO4QbMb T

bMhb ybkO- 3 PHOJECT F8 ELD ENGINEER D A T I:'

})'1 --'" ~PHOJECT ENGINEER ' DATE l '. " .f . **jr ta Ma_ hit ( reni hmnti ut.1 i fint. .a lo a 3g v pn8 Uvt j TP/17_1:sta tuimp PHOJ CONETH QC ENGINEER DATE

,'4'N(50,%D) nre tanana(h9,000)acquirn mf(a: " M ;-Mh 3-fL:.1-diacaitica. AUTHOH4ZEO RNSPECTOH DATE "4" -

rin' f a-it htmire-tu.DATt; /-hoL1-tWf(a)-;N:licd.

17. REPORTED DY

18. VA DATED BY DATE 8' """*' " " ' "' ' T 5

.lf,_, G.,C~kn. p S~( 'l Y Lbb g , y; y,p

28. ROUTING: ( ) Td FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)

22. ( ) Field Engineering Disposition l l Fia'd Engineering Recornmended Disposition soProject Enginaaring I

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- NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19 20 N .1 2- P GE 1._OF3

. M dinM 7220

2. UNITIS) 3.11ftt%YtNG/PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION 1-A 2 can m nck 1(; H/A Cable Risers Q.C. Hold, Uhse. .'/ 1

7. SERI AL NO. 9. SOURCE fg{,h0R,gCJQ: 8.

P/NRgCEMENT REV PART SER NO.

10. CONTR' ACTOR 7 SUPPLIER Rev.b U/A Supplier tintrnetics

11. INSPECTION CRITERI A IR NOR 00-3500 12.,AS g 10 ,D 13. SKETCH ATTACHED 14. Discovered During 16. Equip Furnished By

()DWG hjSPEC ( ) OTHER NO- 1 ROV- If ()YES CQ NO OC) YES ()NO CORec's ( )Co>ist ( ) Test ( ) Client (X)Eng l iFLD

~

16. NONCONFORMING COND Mfication 7220-J-201 Rev. It requires Quality Verification 24. DISPOSITION CONCURRENCE bcumentation according to Form G-321-D. contrary to the above, no Quality -ffc$@.j"'*' ! "'" l ""

C luriff ition Documentation has been received for the cable ricers listed on _ _

k-/,2#)

. Tttachment "A".

"0" mtmber is 5,031. Hold nendinc final dinnosition,__ /. hold tan (s) applied [r"[h*h"$"./j"g f],_Tgy PROJ CONSTR 4.C isN{ER DATC l Kn t1m nnnenni'nrmingitom[g)_

. AUT HO R6 ZED INSPECTO R D A TI[

as. oisposstson nEsui.Ts

17. REPORTED BY DATg Ig vat.1 DATED BY DATE O.cu, a.t0Josg. NGINEERINGt'/3I/vs I,Aggd% 9 _;._ , 3

21. ROUTING: ( ) TO FIEl

( ) TO OTit RS ISPECIFY) (

22. (7) Field Engineering DispoJtion ( ) Field Engineering Recommended Disposition to Project Engineering vield Procurement _Supervi,cor is to obtain the rgquired documentation from the vendar-<-p N I ~ 9-//-7

23. PROJECT ENGINEERING DISPOSITION l

, 26. OC ACCEPTANCE OC ENGINEER DA (E duTHORIZED INSPECTOR DALE L

G G O

Attachment "A" I!CR 31412 Page 2 of 2 a

(:g> O>

Cable Risers for Panel #: 1C11/21 Part #: 211, 217, 215, 216, 218, 219 ,

IC12/22 221, 222, 223, 224, 225 :

1C13/23 231, 232, 233, 234 !

1C14/24 253,147, 145, 250, 251, 252, .

l 245. 248. 249. 244. 243. 242 2C11/21 212,213, 216. 214. 211.217.215 2C12/22 221, 222, 223, 224, 225 2C13/23 231, 232, 233, 234 2C14/24 247, 249, 251, 250, 244', 245, 246, 240, 145, 253, 242,147,243

=. j O. ')

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bM NONCONFORMANCE REPORT l

1. PROJECT NAME JOB NO. 19. 20. l NO. IN3 PAGELOF3 ,

Midland 7220

5. ITEM LOCATION ggg) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION per atud Gr. 2H Hol d . Uhge // 1 '

_minate Il N/A ASIE SA-141 Gr. If( Stud Polts v/2 nnts O .C.

6. P.O. 01T3fT f 7. SER AL NO. 8. ret 1ACEMENT PART 9. SOURCE ~10. EZmuuu wn/ SUPPLIER 7220-F-2220pQ. -

P/N N/A.REV SER NO-fiev. 1 n/A Supplier Coast TndJupply company

11. INSPECTION CRITERIA 12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By IR NO tJO.Il-1.00 he Rl k _.35g 1 S R

( ) YES (MNO (:5 Rec *g ( )Const ( ITest ( IClient ( IEng (M FLD (lDWG (X) SPEC (lOTHER NO

24. DISPOSITION CONCURRENCE

16. NONCONFORMING CONDITIOp: Specification 7220-M-305, Rev. 2, Para. 7.0 states in rewor k l . reject repair us3L part! "All submittals and documentation will conform to the procedures and cuantitiss{f Wz.)

specified by Farn n-pl-TL " "menmentation nhn11 be furnished prior to or with 8Me OJkCT Fa ELD ENGINEEH /dk/KE DA

.arriYal of the nroducts at the iobsite." Contrary to the above. the matstrini lis_ted PROJF GlH(fH DATE on Attachment "A" was received on .iobsite with no G-321-D form or Quality verification # Veu ~ M 4 G3 PN C.NsT R QC E H4 E C H DATE

_ Documentation provided. DATE AUTHOH0 ZED 8NsPECTOH Cont. on Pa.ce 2 as. isP serson nest;LTs

17. REPORTED BY DATE 18. VALIDATED BY DATE ff.l)/{ 42710Z$7

~~

EM L S

9-l#l0

_2 40UTING: ( ) TO FIELD ENGINEERING ( l TO OTHERS (SPECIFY)

22. ()) Ficid Engineering Disposition ( ) Field Engineering Recommended Disposition to Prosen Engineering Ttem 1r Prneuremnn t_.Supnrvi nn" ta_cIpodita ninning AncumCntation.

Tten 2: Return 20 pieces of 1/ha y 3 1/ha stud bnitn tn nuppl i nv.

I l } ')/t u i :v .. t d I(' '; 7 P.'

1 fdf/a. -t/ .m ~g '

23. PROJECT ENGINEERING DISPOSITION l l

l 2G. QC ACCEPTANCE OC ENGINEER DATE AUTH OHl2ED INSPECTOR DATE"

i. . .

NONCONFORMANt,c REPORT (CONT'D) 20 PACE b _ oF._3 .__ tsuc, -

f W ,

1 al.och 16_ContinueL_ __ _ _. _. .._ _ _ __ _ _ _ _ _ . _ _ _ . _ . . . . . _ . _._ .__, , _ _ . . . _ . , _ _ _ _ _ _ _ __,, ..., _.,.

f adrecificatio_n 722.0-H-3oS new e Para._3.o_ ctates. in part ,_ i ". A ll. materials __and examination _ procedures shan,._..

Conform _to_.all_ADplicable_ portions of the latest issue of the following_ adopted _spe_cif_icat_lonsat_an_dardat __ _

codes and_ addenda _3rher_e.gpplicab1_q,"__"AS!R_E_&_Iy_ Code Section _II.lfaterial Specifications. " ASME Section II 1077 PM tion,._Part. A, .Eeetion.34-193. Para,_15_ a requires _ material._to _be_ r.arked_yith "a . symbol for identification

. of material and manufacturers identification mark."_ Contrary to the, above, 20 Pen. .of 3A" x 3 3]h" AS:E . __

MA-1 9 Gr _B7_Stu tBolts._do not_mect._the_ marking requirementA _i. ., e.._ grade _identificatio_n_ is_in__ egible or i n c omplet e ,_ manufacturer 's _ mark _in_ mis s ing_or_A_c ombinatio3Lo f_both , _. _ . . _ _ _

"0" ntnber is indeterminate _until._ installation..__.IIold_pending_ final _511sposition,_ / hold tal(s_)__ applied,to_,the_

aonconforminc_ item (s1 - __ _____. _ . _

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G NONCONFORMANCE REPORT 3Nj),Gs

\ ,

1. PROJECT NAME JOB NO. /gV -

19. 20.

////gggg ppg NO.1516 PAGEI_O /

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM L A N

.2.

6. P.O. OR SPEC NO.

F58-R7-MBC- 3-3

7. SERI AL NO.

/ &a> /%c.-kna Gewaroe3mZws 8{# 'oina'he_

8. REPL CEMENT A T 9. SOURCE 10. CONTRACTOR / SUPPLIER g j(/ P/N 3,7 REV // SER NO. 8 g j{/[

11. INSPECTION CRITERI A BR NO 12. ASME AUTHORIZED 14. Discovered During 15. Equip Furnistied By I R 13. SKETCH A TACHED (IDWG (fSPEC (lOTHER NO %'77 %P NO ( l YES NO ( IRec'g DqConst l ITest ( IClient i lEng p(FLD 1G. NONCONFORMING CONDITION *pg g g 9 7 24. DISPOSITION CONCURRENCE

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1 REPO D BY DATE 18. DATE n mosmoN HEstJt TS

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x SL- 9-6-77'(- lI%yALIDATED BYC Td b A 2 n 9 s - 7 e

21. ROUTINd: ( ) TO FIELD ENGINEERING THERS (SPECIFY) V (' Y S t'

. se j

({} }$ ctl cY'c le

22. ( l Field Engineerino Disposition K Field Engmeering Recommended n, m.,:i Disposition to Project n..n .c .,7c .a.n % Engineering'. 9- / 3 9h,> f gg,_g ),,. ,- i, 1 a "Use as'is" M-21 O Para. 4.B.2 & 3 both address allowable deviations from design, Positions which far exceed the above discrepancy J_i ,

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Para. 4.2 of, Specification M-204 states pipe 2" and under may be .. , _ ,

/d '3 fiold mechanical, cold bent to a bend of approximately 5 nominal pipe diameters; radius bends to be wrinkle free. This denotes

23. PROJECT ENGINEERING DISPOSITION PEC //~/ Ci? 77Ds0 N l.S~/U~SlY hs . ft)Aff, / /S- ff'Ec*ii=tc /?LL4

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NONCONFOilMANCE flEPORT (CONT'D) s. P AG E _ 3_ O F 3 14. NC A NO c lS

24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence item item item REWORK REJECT R E P A!R USE AS IS REWORK REJECT REP AIR USE AS IS REWORK R E JE CT REPAIR teSE AS IS

- m _ W P

O$& FIELQ E 4GINEER

/o .b~-7W CATE PROJECT FIELD ENGINEE R DATE PROJECT FIELD ENGINEER DATE b 'O '. ch Dhc PROJECT ENGINEEff 16 G-76 DATE PROJECT ENGINEER DATE PROJECT ENGINEE R DATE See block 2h - see page one PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE See block 9h - nae paga 'N AUTHORIZE D INSPECTOR DATE AUTHORIZE D INSPECTOR DATE AUTHO RIZE D INSPECTOR DATE

24. Disposition Concurrente 24. Disposition Concurrence 24. Disposition Concurrence item item item REWORK R E JE CT REPAIR USE AS IS RfWORK REJECT RE P A&R USE AS IS REWORK REJECT RE P AIR USE AS IS PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR QC ENGINEER DATE AUTHO RIZE D INSPE CTO R DATE AUTHORIZE D INSPE CTOR DATE AUTHORIZE D INSPECTOR DATE

24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence item item item REWORK REJECT REP AIR USE AS IS REWORK _ REJECT REP AIR USE AS IS REWORK I R E JE CT REPAIR USE AS IS I

PROJECT FIELD ENGINEER DATE PROJECT FIE LD ENGINE E R DATE PROJECT F8 ELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC Ei4GINEER DATE PROJECT CONSTR OC ENGINEER DATE AUTHORIZED INSPECTOR DATE AUTHOR 8ZE D INSPECTOR DATE AUTilORIZED INSPECTOR DATE

24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence item item item REWORK R E JE CT R E P AIR USE AS iS 1 REWORK REJECT REPAlR USE AS IS REWORK R EJE CT REf%8R USE AS IS PHOJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINEER DATE PROJE CT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE AUTHORI. NSPECTOR DATE AUTHORIZE D INSPE CTOR DATE AUTHORIZE D INSPECTOR DA

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l NONCONFORMANCE REPORT

1. PROJECT NAME JOD NO. -

19. 20.

g ? '. i :11.1 p1 v / 2 2 *., NO. I 'T/ PAGE i _OF_

s 2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION . ITEM LOCA ..

. > :,:.3--ns:cc*- 1 0 S .m u t . . 0 1 t. /o r i..U? D,TIOrt .. ..T < [, " ,

G. P.O. OR SPEC NO. 7. SERIAL NO. . 9. SOURCE 10. CONTRACTOR / SUPPLIER

8. RE{LACEMENT REV "'PART ^ SER NO.

U/A 11/A ,P/N Constr, g)/L

11. INSPECTION CRITEHlA "Ud,]l"R NO. P i .- 10-l~ 12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnhhed Dy

()DWG (s.) SPEC ( l OTHER'

Nrat W n .m o (; ly {lON REO'D {)YES fj(NO ( ) Rec's (b)Const ( ITest ( ) Client (()Eng ( IFLD T6. NONCONFORMING CONDITION: , 24. DISPOSITION CONCURRENCE 4 3st4m tua t, r ar>.im; ishail ba dona by uny [e a.ancal IcethoO that vi L 1 not ' " 'k l

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i noun ta ti on s taq. i n.) uhall ba donu with a ro. 4-noue or interruptud

. . PYciJECT ENGSNCER . D A T a6 du t d t.s. 'che tr..n inalia d ap th o f the indentatLou shall not infringo

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u:on the taintmu.a wall thici.naca. hara. S . 2. 6 in part stat-ea s Minimu.a

. . Au rHOH8 ZED INSPECTO H DATE uali thtchness for tabricateu, acce.au11cn (Cont'd i.oga 2) a s. asroseTION HHLJL.75

17. REPORTED DY <

DATE 18. VALIDATED BY DATE

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21. ROUTING: ( ) TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) [jT

22. ( ) Field Engineering a?isposition ( ) Field Engineering Recomrnended Disposition to Project Engineering

23. PROJECT ENGINEERING DISPOSITION l.

26. OC ACCEPTANCE 4 . OC ENGINEEh , . DATE

t. , AUTHOR 12 ED INSPECTOR ' ,DATE

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NONCONFORMANCE REPORT

1. PPOJECT NAME JOB NO. 19. 20.

NO'SYl PACE OF

                                                                     . f._D '/)s', /r f/ ?)                                                                     T/"). C! O

2. UNITIS1 3. DRAWING /PART NO. rep 4. BTEM DESCRIPTION 5. BTEM LOCATION

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G. P.O. OR S,PEC NO. 8. REPLACEMENT I,*pHT ,g. [g 7, pf,f,y ,r/ // PIN ;/ ^ REV -f ' SER NO. /f .' ,,,,,,,/,i

11. INSfECTION CRITERIA BR N Oe V.4'// f cf y 12. ASME AUTHORI2,ED 13. SKETCH ATTACHED 14. Discovered Dusing 15. Equip Furnished By

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16. NONCONFORMING CONDITION: /Y, ' !// - -

24. DISPOSITION CONCURRENCE

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21. ROUTINGF( ) TO FIELD (NGINEERING l l TO OTHERS (SPECIFY) I/

22. ( ) Field Engmeeting Disposition ( ) Field Engineering Recommended Disposition to Project Engineering 1

                                                                                                                                                                      ,                                                                                                                                  L..

i . t' (, 23. PROJECT ENGINEERING DISPOSITION , . ., T. I h. d.d i ' h}Q

26. OC ACCEPTANCE W,a

OC ENGINEER DATE AUTHORIZED INSPECTOR DATE l , i 49W e gvi .

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NONCONFORMANCE REPORT

1. PROJECT NAME JOD NO- 19. 20.

NO. IN PAGE _yOF2:9 31alnna 7220

2. UNIT (Si 3. DICW.'lDU7PART NO. REV 4. STEM DESCRIPTION S. ITEM LOCATION

          , ,. p                Cee Bi g 16                           U/A                    Sec BloCh 16                                       Q.C. Hold, Uhse. 0 1 g                         7. SERI AL NO.
                  ,gg7g                                 8.

P/NR{P CEMENTREV PART SER tJo.

9. SOURCE 10. CCNIJUrT*Tml/ SUPPLIER 2n9 IT/A ~~

SUDP11CT ConColidated control Cornoration

11. INSPECTION CRITERIA IR NO 3-le- - D4 12. ASME AUTHOlllZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnised Dy

()DWG C3 SPEC (lOTHER NO .T-275 Mv- 3 'MH'MEO D ( ) YES CQ NO CQ Rec *g ( )Const ( ITest ! IClient CQEng ( IFLD

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE rewor k I reject I repair i use aut' W _ _)

anmtments_an nu,miized on Form G-121-D. Contrary to the n. hove. Fonn G-321-D __ i l ~~ cnv itemn e_n linted beloir vero not rgceived. __ CCT-tlELD PH __&CENGINEER 7dgl- /[ DATC

PH H E N GI N *E N DATE kJ M GL!A- _Yd1'A28 PHOJ CONSTf t QC E tr EEN D A T k. AUTHOH0 ZED ANSPECTON DAlt Cont. On Pace 2 as. OssPoS4 TION HE$um

17. REPORTED BY DATE 18 VALIDATED BY DATE

                                              "          ~
                                                                                    /L        /1A%           9- ds-7h

21. ROUTING: ( ) TO FIELD ENGINEERINO ( ) TO OTHERS (SPECIFYi

22. IN Field Engineering Despnsition 1 ) Field Engineering Recommended Dissmition to Prosect Engineering Finld Eracurecent_ Supervisor in to_obtain_tha_G-321-D form frnm the_ynnanv.

_ fp p' i 2/-7 f

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEER- DATE AUTHOR 12ED INSPECTOR DATE O O @

a. NONCONFORM E REPORT (CONT *D) roPAGE . 2 OF IST . _. N Block 16.. Continued

_.Part No._. .___ ._._ _ Quanity __. __ _ _ __ .. _ .._ _ _ ._ ._.__ Description __ _...

                                             ..6mip,-1__________._____.                             t                                                                      , , .

15 Pcs. ,,, __ _ _ ___ _

                                                                                                                                                                                                                                                                                , , _ _O-1 taa Analog Icolators , ,

_ 6112 19 -2 1 ILPes,_____ _ 15 -20 Ina Analog _ Isolators ___6N219-3 6 2 Pes. 100 my Analog Isolators

617250-1 12 Pes. - 10 v Analog Isolators _ _ _ _ _ _ . _ _ _ -. /__ p2-7I __

                                            .. Q." . number. is_indetenninate._..IIold.pending ' final. disposition 8 hold tag (a). opplied_to .thononconfor;aing ____ . _
                                             . item (s ).                                                                                                                                                          _.                                                         .

I l m ieem. e S

                                          --                                                                                                    --.              ..                                  _ . . . . - .                                                                                _ . _ . . . . . _ . . . - ._.                                         I t-                                                                                                                                                                                                                                                                                                                                       .

lM . N,.,

                                                                                                                                                       . . ,                                                 @                                                                                                        6                                             .

p- , 'k r .k n 1. PROJECT NAME NONCONFORMANCE REPORT JOB NO. 19. 20. 1 pg NO. I DI PAGE 10F 5

2. UNIT (S) 3. DRAWING /PA1rnMEtt REV ~ 4. ITEM DESCRIPTION QT LggQtgAux FM[ E Unit 2 _7220_-J-207-20 (1 thru 6) 3 EngineeredSafetyFeaturesActuationSystem_._r,qukpmentnoon l

6. P.O.IIEOCECf20- 7 8. R 9. SOURCE 10. CDUTTFACTUR7 SUPPLIER

7220-J-207 AC U 9c/614

                                     > IAL fjOZG d P/N     gCEMENTREV PARTSER NO-                    Supplier                                                                                    e hy. 3                                                                                                          Autor.:stinn Tndustri e,,                Tne.

12. ASME AUTHORIZED '

11. INSPECTION CRITERIA IR NO3:1.OO 06'il IO IEO'D 13. SKETCH ATTACHED 14. Discovered Dunng 15. Equip Furnishecl Dr

()DWG (;d SFEG I)OTHER NgT 90'7 Dnv- 2 INS,P (LYES D3NO CQ Rec's ( )Const i ITest ( l Client C3Eng ( IFLD

16. NONCONFORMING CONDITION: n 24. DISPOSITION CONCURRENCE-g

                                                                    ,              p repa*r         use ap
       -hipmnt. the ennpletely assembled and wired eculpnent she.11 be inonected for                                              In"k              ret *4 8         '

ennfomnDCc_io outline and assemhiv drawinns and viring dienrnmn, and perfomance __.-;[ M 7 % _ 2[A1 k79, PR CT FILt.D ENG4N E E N to tod at thn fnttnry fnr onmnlinnne uith the requiremantn of this specifit ition. "_ DATE fHOJ ~

    .Pnrn. 9_ A.P ntaten "Thtvers vaiving of inspection aqd tests she.ll no nav re11gr
    ,                                                                                                                              7G_             EMtoGdff4f Eftg_____fff'95 J CONSTN QC a 4 Q N L L 64                  DAlb nnilor frn,providing_cquipment in accordance with thin specification."                                                         AUTHOHB2EO $NSPECTON l                        DhTE j

Unnt. nn Par'e 2 2 5 ' "' 5 "O *' " "'5"8

17. REPORTED BY DATE to VALIDATED DY DATE .

f W

41. ROUTING: f

( fTO f lELD

ENGINEERING ( ) TO OTHERS (SPECIFY) ( j'k) &% b ~~k [ \ 6 ( bispos -tA .

22. (7) Field Engineering Desposition ( l Field Eng:neersg Recommended Disposition to Project Engineenne Tfe a',-t - Elu:ta,caLiesr_

6) Pi al a Pvncqment_.Supnevi nneia +n evpnaita_tha vnqnived ac on enta+ien from the_ o e-ts t-eCN'ed L _lteMCMC vendor.'N/_Io/ f-//-7[ h}1c hs towkt., to 'fle.

DDhA%Kh/khn2 ci~ THf 1 A72.ff P&visici i a**F tim 1Pdespjcia rf o r, htgrf&$ t _o., nu n -i.n)_nern man em~rr ecu . - n u, mwoa. ., om). we,,v . O$'gh.f 2 f , C g ,al a wi,u i,,,1ocanaac? t.,, vu runeme,,,,w.Vb1L! v.n.-a ~

23. PROJECT ENGINEERING DISPOSITION dJ 4

1

26. OC ACCEPTANCE ;

OC ENGINEER DATE AU DIORIZED INSPECTOR DATE O O O

                        --a                m
                                                                                                                                                                                                                                                                                                                                                                                                'r        ~

N .i....i(i?,, j s3 3,

                                               .                                                                               NONCONFORMAI                                                     REPORT (CONT'D)                                                                   20PAGE 2                              0F 5 _ %u&O1521 eB19ck J6 Continued ,,_ _ _                                        .

____e_ _ _ . _ _ _ ,_ _ eContrarye.etoe_thn_nhove,.meno_eElectripal_ Test Reports hayo yet been cupplied for,_ Panels 2_cl+3_ and i 6 2cl! . _Schatachent "A" foraraiver_ request _ for_ delivery.nnd. see Attachment "B" (Pege 1 of G-321_D)__ authorizing m i _the delivery _univer., _ m2 Specification _J:207_Rev._.2e a. 6. A.2 requireg. the _ panels to beJainted_the_ color of circuit channch_m_,_ e _ Contrary _to_the_eabove,.m all epanela_(2C35. 2C it3, .and 2cM)e_arg_ painted _Frequengy_ Green, I!ote; Subsequen_te _ e__ mincorporatedeerevision_of_the.specif'ication.has changgd the_panelf color to frequency _ Green, e "Q" r1u m ber_in 5 202. Ifold pendir.g fit . dipposit n. [ hold tagjs) applied to nonconforming item (s). An e._. 9 :faIM_ __ _ee.e_e____ ._._ e e_

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n. a % e P n. iii,,, t. 2 n. e.,r i u=itw.y r.3., c.4. :e.. u. envi rut ::n. 2717-104S-5e6>7e8 Enginecred Safety 2C43 & 2C44' Features'Act. Systen 2717-1049-3 & 4 7220-J-207 r-

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ner.A:ai:11 1 ! y f 3 l ..jy within one nonth of X delivery date. 5.0 3.3.5 u *'d" l ! N/.MN /,1 3.U.6 ** '#L 1 1 U;/AIN/A'

                                                                                                                       ;M/A N/A                                                                             Telecon betueen J. Madi 6.0           2.C.]                        ' '< o "a i                     X at:nesset 1                   L                        (3/A J Ls,                                   ,                                     _efn. SQR _and D. Sirros.:

7.0 3.B.7 u mt. n l X !N7A N/A Bechrei % in .. e r . on B.C.1 *""'d*'r1 1 1 IN/A N/A; 6/28/78 aui-horizes shi, ment of rnatoriWI-8.0 3.3.8 wme i, t IX l11/.A_ N/A renro- 1 1 !I e , doctimen t ca rce ory , 6.A.1 I. 15.0 6.A;2 X l ! 3 ' 4I 26.2. Electrical 'I' - renro ,li1 i1 e Renorts. Test reports 17.4 5.R.1

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1, ' 2 z 'N to follow within 30 da'. reoro. 1 i ni e4 / 25.0 9.A x h 31 , 8.0 5.U.S ---Xl Ij+/./,s/;, -

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Features Act. System 2717-1049-3 & 4

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          'lU I tJFO:t.ASTd9                                                                           .

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         ? A 0r( AGE . VITRO Dr? Atil.JG TP 2717-1941. VIT90 QEJJE3TS TiiAT THE INi)UI R .:Ei!T FOR DELIVERY OF Td15 TE5T DATA PAC.; AGi WITH Trid
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        'llM A00VE TdST DATA PACKAJE WILL BE SUB .IITTED TIT!ilN 0:!E .dONTH AFfcR EdUIP4cNT DSLIVERY.                                    .
        '/EtY TRULY YOURS,                                                                                                                                       \.

2. 3. SUiR

AC315fA.fr DEPA3T'1ENT HEA0 ,

AUTO .i A f!aN INDJSTR IES, lis C . O ,,!) VI TOO LA10RATORIES DIVISION 1 hy ' j ( T '!T i!O . 71')-825-9542) y c -

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VO ( G i l s-NONCONFORMANCE REPOR T f

1. PROJECT NAME JOO NO. 19, 20.

                                         ,, ,                                                            , . . ,                                                                              NO. 3y.g             PAGE _1 OF1-
                                 - ,'2. .UNITIS
                                             + --1)         3. DRAWING /PART NO.                     REV a.

5. BTEM LOCATION

4. BTEM DESCRIPTION {.33 sgggy dP' . A SPEC,f,JO. 7. II Al. NO. 8. REP CEME P R Eb 1 .C. N GTOR/SUPP R 7; .20 - 0 ,,n P/N _U, REV SER NO.

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11. INSPECTION CRITERf A BR NO.&l,0047,3 12.,ANS CT 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By NO_gp3fg , W 6 i ) Yt 3 () NO (J Rec *g ( )Const ( ) Test ( IClient (., )Eng ( )FLD

()DWG (JSPEC ( ) OTHER I)YES 1,) NO

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURREf4CE Spscificabicil-7210-H-$-Ear.-6rI6rar-0.bstat aii-in-p.1 W ,, ,,,, , ,,3,,, , ,,,, ;, , o g ,, g _

                                 - vistr1Wtim4?-tW-r+iaird-Am:;;.tati;a-sh01-W-TiaJa-in-tcak&naalth-mu                                                                                      '               I            I
                            !    -G-531-lh--All-dai.u:.didn12 shK11-4fa-se,cil::hihl-EIE2-oc-#19Mtr-h-terlw.1-cf-ile                                                             , o,Ec, , uo Encio E E n                    o.1E
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{ Na It U kdsY MN OU ON M*[M--Y;r'shS1E-N 03-1$OShi -f a$id-kbc pgy; 4.;ONETH QC ENG0 hE E N oATE

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17. REPORT{a D )-cppliaJ-to-tW-nra:ccafGr4 BY DATE itea (afD

18. VAL ATE D BY DATE

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                                              .s(
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n../ 'th flA / '9 0, / /I.41 Q //

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21. ROUTING: ( ) TOjFIELD E'NGINEERING l ) TO OTHERS (SPEDIFY) T

22. ( ) Field Engineering Dispoutson ( ) Field Engmeering Recommended Disposation to Pioject Engineering I

I .

23. PROJECT ENGINEERING DISPOSITION h

26. OC ACCEPTANCE OC ENCINEER DATE AU TH OR12 ED INSPECTOR DATE S

i l *l f NONCONFORMANCE REPORT

J

1. PROJECT NAME 'I, JOB NO. 19. 20. ,j i NO.gg PAGE LOF8 i H g 5. ITEM LOCATION REV EM DESCillPTION p gt g,

             ,N
                                                                      *sasums

3. DRAWING /PART NO. ,

      .6.Dae                                                                                                            10. CONTRACTOR           ~. / SUPPLIER,rm. -
   ,      P.O. O                7. SERIAc60. 8. R                ACEMENTPART                              . SOURCE                                                                      i gp                P/,N    A REV              SER NO.

f. 12. ASME AUTHORIZED 14. Discovered During 15. Equip Furnished Dy

11. INSPECTION CRITERIA IR NOR4,00-3 INSP ION E Q'D 13. SKETCH ATTACHED J

()DWG ( ) SPEC (y OTHER nog 4g_g)tr (LYES ly NO (yRec's l IConst i ITest i ICisent glEng ( IFLD g

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURREF.CE 1 IhteriaLRequisition-72204! lobA n?n -7Jbenmnntatian ,_,, ,,;,,, , ,;, j,, ,

l. lluhmittaLrara._3 atataa-.in-part: '% malle shall cc pinti Form tv-391n in antst1 Mth the 114t-of 6.1cimentation Mtictureriff es the-stae-oc-reqitiratanterials,-perfor< ,,,,,c,,,,,.o o.,r

     #enos-of-inspections ,-t o sts-and-proodtre s -require 4-hy-rorm-0-30.1-D. " centrary-to- ,oo,ccr no. cc.
                                                                                                                                                            ,,,,,,,, ,I               4 o ir     j 4he-above,_ Form G-321-D-was-not-cosprioted-es-rar.-Instmt!ws,----(.h-Attnehmsnt "A" I,,o,cousy,oc,,,,,,,,                                                              o,,,     j..

AurHonizEn sNSPECTOH DATE cent m p e,a i 85'U'5' 5' " ""*5"8 I

17. REPORTED BY DATE 18. val.1 DATED BY DATE -

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f /, ,I nt/ 'l f* 9f / /,k(b Lf_ ' fjf ~

21. ROUTING: l l TO F1, ELD ENGINEERING ( ) TO OTHERh (SPECIFY) l

,i

22. ( l Field EngineerkwJ Disposition ( l Field Engineering Recommended Disposition to P/6 sect Engineering 5

6

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENG7NEER DATE AUTHORIZED INSPECTOR DATE~

m.

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                                               ~
                                                                                                                                                                                                     .' -                   ~
  ,- ,-                                                      NONCONFORMA                                                                             R EPORT (CONT'D)                     20 PAG'E' 9 OF_b                I9N                     O 1.d
   .         Ene.fdm'* in            _ _ _         .____ . . . _ _ . . _                                              _ _ _ . _ . . ..                                     .                                                                                _ . _ . _ _ . _ _

2.__Iurcha aa. Order _7220-It-10hA-AO.D:v. 3 C ER. . f. 3_.n 3 a t a t.e n :_ _"S h _ apection.yequired." Contrr.ry_to_th) abon,_the_Qtmlity_Yerification DocummtationJackage_roenived.for_the_materfalliatell_atoyo_ino.lcates no . n echtel Hf cp_hapection_vaa.psrfomed.___ __ _ _ h rfre 7220-M_20_Pm_D,__Fara._5.Z_ staten .in.ptrt. "AILmt:r.lais .fabriention._tostina_mLeminatlett&11.___. ba in acendanca.with_tha_ latest _isano.of_tho.ln!S .Ibilcr_ cnd Frecuure_Vosacl. Code Section_11I." .D. led _ 4 ssue_nt_such_spacif f entions,_ standards ,_ani. codes rnens _the.instm_ (Incin11rs.J ntes t.publinhad.ed.WM in.__ _ fare etat _dat a_ of_auarda f_ order , " Pirrehmen Oro.er_7220-Ib10'#A-AC D._(3 ves_placed nept.197 6 Jnoicative, tho._.appli.cehla_ edition of the Astm _SectionJII .is_the_17T's E1_iticas,._th,r_a_WinMr_19-Q IMerh. centtery La _, the alwin,_ilm.thterlat. Tout _llgorts_certif _ tim.nte+1 li:51.cb77a_to_tho_1711.Lutic _ E2= r_2 a?3 _.______ anhat (Ben. Attnew,nt.__"n"__& "C")

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(~ f()1-1 ruin r'%. icS._4 h_ , y l Qjs_ u. NONCONFORMANCE REPORT

4. PitOJECT NAME JOO NO.

Adiwam Li_2 722o 10.

                                                                                                                                                                                                                                   " 15 L               '^" "'J 20.

2. UNITISI 3. Dit203IUC/PAllT NO. ftEV 4. ATEM DESCRIPTION [Od)<54 Q,/4 & () i Od Ud 5. ITEM LOCAY10N b 0b T- - -

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1. ..-.-.$ N E.5$. $ $V. - 0 W A AY

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8. REPLACEMENT P 10. CONTR ACTOR /St'" PLIER

     & -20 5 g b_ Satn e a s 3 "ll-n-n'"-A)hIIT* sen " o U A ---                                                                       -

An y .ir6 t/>st. ,a u g e _ -. II. INSPECTION CitiTElll A III NO..Edf _@ f 12. ASME AUTilORIZED

13. SKETCil ATTACHED 14. Discovered During 15. Equis fundslied Dy

[Q'D IiDWG ( lSPEC W OTilEft g NO.E205 2'/2_2_ IG. NONCONFORMING CONDITION:

                                                                                                                                         }]              o                (LYES              IANO          i IRec's kConsi ( lTest

24. DISPOSITION CONCUllHENCE i ICtsnt ogiilLD lC . .. but Cf"... S S C Gi t' C. . . .h . Q fl . - , . .

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17. REPOftTED BY UATE 18. ALIDATED BY DATE

                                                                                                                                              ~~ O O
   . . . -fl. ROUTING: (Hl} TO FIELD ENGINEERING ( ) 10 OTilERS (SPECIFYi.

0S0 ... .. . . ~ h ._. 22.171 Field Enuincering Disposition i 1 Field Engineering Recammunded Disposition su Pruiuct Enumme""U PR.C 7~ A/LG GallCA/.Cn'Z.* dW/'&LW.T.c.LZs? ///<<Os avec EnsL- - .

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23. PROJECT ENGINEERING DISPOSITION 2G.'OC ACCEPTANCE OC ENGINEElt DATE

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1. PROJLCT NAMC JO8 NO. . 19. 20. 3 28 PAGE t 0F12 Midland 07220 .Y

                                                                                                                                                                                                                               '-         NO-

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION f*-* 5. ITEM LOCATIOfJ 3&2 E-607(O) 11 Pull Boxes Type Nema 1A '?- Aux. Bldg. El. 568'

_c. P.O. OR SPEC NO. 7. SE RI AL NO. S. SWRCE 8.IgPlgCEMENTypT P/N j REV g Sell NO. pfg 10. CONTRACMR/SUPQlER N/A Constr. N/A \*' ' N/A

11. INSPECTION CHITERIA IR N[1.0-UOe 112. ASME AUTilORIZED R 13. SKETCH A ACHED 14. Discoevred-Durlb5 15. Equip Furnishes 10f F)OWG ll SPEC (IOTHER NS - 6n '7 Ren 11 yS 3N (lYES NO i ) Rec'g lMCons: ( IT4st, ,( ) Client (MEng ( IF LD is. NONCONFORMING CONDITION: 24. N SITI NC NCURRENCE Pull boxes 2AJ349, lAJ152, 2AJ348 and 2AJ346 are located at[El. 568',.between 5.6 and 6.9 and F to G lines. They have "'"'"'"

                                                                                                                                                                                                                                        !"             "['] "" " "

3" GRS conduits entering from the bottom, these conduits have water in them. These conduits become embeddo.d at El. 568', numbered 1AA0ll,( (7/YJdM"_g'd j ^"h, 2AA012, 2AA013, 2AA014, 2BA013. Box 2AJ349 is starting to rust due to #"* """"""

                                                                                                                                                                                                                               " " ' " " " ' ' " ' ' " " '         "^'#

t.he amount of water laying in the bottom of the box. Also, there is a ~

                                                                                                                                                                                                                             .AuTwonazco ansrEcTon                 O A v t' white substance                                                                                                            (Continued on page 2)

17. REPORTED DY DATE 18. V, LIDATED 8. t DATE

44 h:y , f//-]

21. ROUTINGi Ip TO FIELD ENGINEERING l J TO OTHERS (SPECIFY) -

22. D Fauld Engineering Disposition {/t Field Engincorino Recomrnended Dasposstion to Prosuct Eng neonns

                                                                                                                                         ;>rG.             stac     2. ._'s . . u                 a I. ., : J . 2 c.~.'<F:                                                    ,

Prior to esblq pullTEg j

Mr.ove wa ter J rce the coridui ts end box. Pomoya._ runt frnm_1hnanndni t n -m d -

replysnite,_.RcQOYn Shite cubatance from box If wr r vsvm as r.@ l I p llin _recom12nd_cnnduitn h0_ plugged uith h11 burton-Gol-S *?)/4$A s 9 -/ 2 ~ 7 fu

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23. PROJECT ENGINEERING DISPOSITION ,

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G e o n/-?.! Cownos7~ Sniudt 81:;il/At6S e6 bnu ten Dv6 rs ftvio G. M ACCEPTANCE s)/?c-T'*stri?E' //= 77/G t///) TEE /2t^7~O/2A /S3 m i

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NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19. 20.

1 - ,- ~, u.u~,- *

                                                                                                      . ,._- r a                                                                                  "*OW                   '# * ' ~h* E

3. DRAV.1NCIPART NO. REV 4. ITEM DESCRIPTION g.g g ggg _ 5. ITEM LOCATION

{' {NITlS) , , Ch.l ..8.L

                                                  ; SPEC fdO.        U/E                          UM._lOl't 9 r ? f'mimin                     ihme     g Mt.-?tJ1._UF11                       . Q,c,_g-2.ar un:;;, 1 1 OR                7. SERI AL NO.      8. REPLACEMENT PART                               9. SOURCE         10. CONTRACTOR / SUPPLIER J
                                -Lsy,4-2d129
                                   'i'20                                            P/N U/.L REV                SER NO.

W/? O.:g.11e It?nd in Cewport. tina

11. INSPECTION CRITEntA ^". 12.A h A 13. SKEYCH ATTACHED 14. Discovered During 15. Equip Furnished By

()DWG f;,) SPEC ()OTilER IR NO.h% p IfED NO.H v 7@5-le 3 (iYES (aNO ~ t 8 YE8 '2 No (2 Rec *g ( )Const ( ) Test ( ICisent ( )Eng 1,lf LD 1G. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE UpG012 igd 1014-U*Sb!O7. j ~ iG3dl.-LI'A 2 "IU S@ ' I U v 2 work I reiact I repair Iu r .1 a m ut.-A.tr > s.111 mams to 11'o t;rc: cin ca tin.1 ocnLitic.2 up;cifial by M% 1 I I~negns-n..*MhD " cm.ia cw ta tia abova. nn 1'ce.10-321-D wa retOiv:a ult.h tha Ottality PHOJ ECT FIELD E NGIN k E H DATE NY 11O V M-bDOdd.1145hb M- O N dhh *

                                                                                                                  -    ' -                                   ~ i PHOJECT ENG0NEER                                  DATE
                               $;j _ N , 4 > 4 ntag;r 1 p mH1 4mf+11tt103.--T**'IA [ m W g ffm1 ri t my *.I Lt m.
                               -._ 1 ^14 t Z (0 h.0_1 f C'3 t tl"' "'"""'n I^ ^ d i 7 i N*kN -                                                                    ,o , g o g ,, g o ,,,,, c y o ,                  o,,g DATE                                as. osseot:TsoN HEsutTs

17. REPORTED BY DATE 18. VALIDATED BY

                                  ?, to _ ,f,:.C,                t           ]*O-W                   bl              ,
                                                                                                                            ,, Q ,       fyrg    Q,, 7 *} - f

21. ROUTING: ( ) TOilELD ENGINEERING ( ) TO OTHERS (SPECIFY) ' /'

22. ( ) Field Engineering Dispositiori ( ) Field Engineering Recornmended Despoution to Projuct Engineering

23. PROJECT ENGitJEERING DISPOSITION I

I I

26. OC ACCEPTANCE OC ENGINEER DATE

~~

AUTHOnt2ED INSPECTOR DATE

                     ..                                                                                                                                                                                                                           g
                                                         ,, ,    .-             I           '

F'~

O I d ). PROJECT NAME NONCONFORMANCE REPORT JOB NO. 19. 20 _ M /S 7jpg NO. M 2._ PAGE _/ 0FI

2. UNITIS)_ 3. DR AWING /PAfH-NC'. REV/4. BTEM DESCRIPTION 5. ITEM LOCATION ,

G.

        #2
            .O m-66        -sil/

7. SERI AL NO.

                                                                    % RPr cacn eaggwret=i.wg_to"MBC-NV                                                                              (N E-;1 CJAL{07-t'"t

9. SOURCE

[gPCg [ ffc

8. REPL EMENTP T P/M- REV A / SER NO. _2/ l _ Jp g

10. CONTRAC OR/ SUPPLIER g

11. INSPECTION CRITERIA IR NOflf ,/O-[/ ./ .S 12. ASME AUTHOnt2EO 13. SKETCH ATTACHED 14. D[scovered During 15. Equip Furnistied By INSP ION REO'O (lDWG )(SPEC ()OTHER NO/8-2t2b M_/ (LYES h4NO ( IRec's MConst ( ITest ( IClient ( IEng (SELD IG. NONCONFORMING CONDITION- 24. DISPOSITION CONCURRENCE

    'p S$[/$/69//LM/ $/~AAff-f/ Fffd' ffaj SYAfd$ W N9ff']                         _

k Ir. eject result, ._I use asjt J llbYlbl- $ Nl N W$O-. N /[$ b ll$ k E blN/)/h S 0 $ .lll$/ T _ [ Q b $ j 8 Y $ - A I sad' 4_.dfZdstL 72Ds' 2*arxtztEdd[sW_.uA/rn 17 s.1 //racc.gzsp iA/Ce__sttaj ~ ' dOJECT FIELD ENGINEEN 9ku2l/R' ATC kOEA$$l$$ GL'Al.12"$44$0 /Al T/lN b/'/4lG15!MA2, AA/A.Tild TPFJfr.tSc/1. Era .- tMsof4e #Reano:CoarA4er_z? 7ns' AnwgJ Ars nwihxxxorum NQ&;s"?%%Y$9

  $$/U/DV Q.Al bfA/04WC- ///$/V-S$/pW7                                                                                   j & j)//f_8 [ff)_ffffffL qb                   _H     f___         y                 {21~ 9,Y 7                                                                                                  AU THOHa ZED    ah   e* ECTO R         DATL (dIGIf.N/

17. REP )RTED BY

_Tft&f~ DATE A?A_ XDEMircARrA6(K/[fM

                                                                     .1e1.91 1 VALIDATED BY C.1/cip2N-/lW2/L'b KrSLA pN DATE                       **'"'*" *"' " "'*"

f M21.WL9d. S-u-w 4%-RS ISPECIFY)n(Ilbe IOUTING: 1 I TO FIELD ENGINEERING ( 1'TO OTH m G' sto//

                                                                                                                                                ~   '

i L

22. (Xi Field Engineering Disposition ( ) Field Engineerir g Recohemended Dasposstson to Project Engineering Cut out Fon-traceable pipe from Rervice vator lino 2-HDC_109 and replace with traceable _r.atorial 'I'rnnnferaf_ heat number to be uitnessed by 0.C.__ Piping /

Mochanicallnnpestor. - if J $-/9*]*A l SQ)LL'"., I n /w ~*

23. PROJECT ENGINEERING DISPOStilON // [

LI B,

26. OC ACCEPTANCE g

OC ENGINEER DATE (l AU UlOlll2 E D INSPECT OR DATE ll F dh W. W *

[f ) N ' ' *~

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                                                                                                                                                                                                                                                                                         ,                w NONCONFORMANCE REPORT h                      ?                          1. PROJECT NAME                                                                                                    JOB NO.                                                                                      19.              20.

k - NO. g d _ PAGE.3 0F4 ['. __t; .mu.1 2 NlTTSI 3. DHAWifJG/PART NO.

REV y5.in ITEM DESCRIPTION 5. STEM LOCAT:ON y M/idi~ n/t 6" r h" r l/8" v po' . 0" An-/

_a' RmwIlla ffMJ CJ f , G. P.O. OR SPEC NO. 7. SERI AL NO.

8. REP).ACEMENT PART 9. SOURCE ' 10 yOf47BAf70BISUPPLIEII 7mygi%.;

P/N.h*/~4 REV SER NO. n/a nnpp14 # u,g,_Stul-ce p ttien i 11. INSPECTION CRITERIA 12. ASME AUTHO'WED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished Dv IR, NO_N NO.R.)/A,00 3kg). REO'D ij (lDWG ( ) SPEC ' ( ) OTHER S"h[f3No y (LYES I)NO g (yRec*g ( IConst l ITest i ICt. ens ( IEng jt lFLD 1 16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE i ruutasa-0:1m W ber 7mF4:71c6 Ets-3-r44uirn-a-catifid rework I reiect I repa't a I utugjt

                                                 ?'lil 'f?gt_T;c y L fne uli myl ,3y h1_
      ;                                                                                                                                                                                                                                                          I             I           I

( r,,utr e h n a ++m A o-F4a er ai~1 4" h" v 3/8"-x-20' eno,ccr risi.o anciu cc a oAic I van rOccire.d Lt the Muita with n3 rin_ tat _ripet. ' enoamcr sucinsen unic 3' 9 ILald-paaling-fit.al-dispositie.2e "Q"-nmta-is-inaatsautnatac ,,,,co,,,,oc ,,,,,,,, o,,7

                                                        / Imid tatt(a) applie.1 ta the nnnarsdorsbur 4tm(u)-

AUTHOH A Z ED GNSPECiON D A T E:

                                                                                                                                                                                                                                                     * * * * * "  D " " " * * * *

17. REPOlk D BY DATE 18. VALIDATED BY DATE

                                                    ?        G.6 .m                            &                                      $~l'.)*]f                        Qf,gx,q )gpx                                     f fyyg p                                                 21. ROUTING:                          ) TO FIELD ENGINEElllNG ( ) TO OTHERS (SPECIFY)

G b 22. ( ) Field Engineering Disposition ( ) Field Engineering Recommended D sposseiori to Project Engineering , I t . E G

~.

[ 23. PROJECT ENGlf4EERING DISPOSITION 1 L 1 I 1't ** * ' i' .* * .g. y Y ' .( ,

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                                                                                                                                                                                                                               !                     26. OC ACCEPTANCE

[ i . s, E (' [1

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OC ENGINEER DATE AUTHOftlZED INSPECTOR DATE

                                                                                                     's    - @.                                 N5 q

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NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19. 20

                       . .IdI n nd                                                    7220                                                                         NOMb PAGE lod

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. STEM LOCATION Unit II B a U QJUt l>8-1218-02 IT/A Flywheel for Reactor Coolant Ptep lbtors I,iotor Eldn. B

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. R 4 CEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER H 1.8 See Bik. 16 P/N ^ REV SER NO. Supplier Babcock & WilCOX

11. INSPECTION CRITERI A IR NOSee Blk. 16 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Fuenished By

()DWG { } SPEC l1OTHER NOM r* El k - 16 1 g]R NO ( l YES CONO CORec'g ( )Const i ITest COClient i lEng l IFLD

16. NONCONFORMING CONDITIOy: g gg j g ,g ~ 24. OlSPOSITION CONCURRENCE rnypek ] seject l_ repair I u}eJi' l'nterio.1 Certificate of Confomalace and Code Data (iGpglicable) or 'mX identifNrinc rilocc Q) I i the material and stating that the missing docuraentation has been cent prior to the OP ex'>-rJ J II T F8 0.LD Ee4G4N E E H 7 27-'7f DATE relcage of _ the equipment to storarre. TOCI R-2.20 Rev. It Act 2.1 states- " Review the contents of the B & W Data Package for availability, legibility, and traceabili by[hMhS " "

Ad e in accordance stith the rcouirements of the B & W Quality Recuirements Phtrix(4RT-0. " AU THOHs 2 ED $ NsPECTO H D A Y t: Cont.,__on Th e 2 a s. isrossis a HEsui.Ts

17. REPORTED BY - DATE 18. VALIDATED UY DAT'E

                 ~
                           '- k           1                    0~Y                        &?(d              j             f")f)/
                '21. ROUTING: %f'TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)

22. IT; Field Engineering Disposition ( l Field Engineeteng Recommended Das,aosition to Prosect Ermineering

1. Mr. Uniter lee. BW technigt repreeentative will insure the required _

documentation te obtained,

                                                                           .      oc 00f3er0i$w Yo c o n rcll % h b.

9_ Mr. T.ne_ 3 n reqnnntna thn vnnanv tn nynvian nn ocninmnnt + n g 1,1 +n Ttte r %.t. , No. nnd Bechtel onuloment No. for RC Pwan motor 2P41 A. 4 f- f i 7 1 _f e b c. plie.d upon me.1pf. dd-l?[L#

23. PROJEC NGINEERING SPOSITION / 7 1

i

26. OC ACCEPTANCE OC ENGINEER OATE 3

AtlTilORIZED INSPECTOR DATE g, ,o ,

              \^J                                                                                         .                                                                         p

7s {'s

                  - '                                                                                                                                                                        2oPAGE .L _ o F _.2-           1!

NONCONFORIV. ~~ l REPORT (CONT'D) o 1$3}4

          ,/            Clock 16 Continued                                                                                                      _ . . . _ _ _ . _ _ . . . . . . . . _ . . . _ .    . . . - _ .                - . . -
   [                 Contrary _to the above3 .no . Certificate of Conformance or 7.lX tras, supplied _to_ allo 3r release of the R.C._ Pump _ Ibtor,_

for storago, llor. has the .QA Data. package been roccived for the R.C._Pur.p lbtor. & Flywheel _that would_allott. . rg1caso of _the motor.for . installation. Pump lbtors affected are: _,_B & W 1hrk IIo. Bechtel Eq._Ilo. G.E. S/IT IR R-2.OO TR R-2.20 _-__ .___. 2RC-F1111 _. ___ __ . . _ 2 P51A .. . _ __ _. _ . . __.8384562 66 48 j 2nC-P1B2 251B 8381561

                                                                                                                                              !                                          69                                      48                                    ._

l

2. PQCI_Il-2_,00 Rev. 4 & R-2,20 Rov,_4 both require the verification of the B & W number and Equipment _S/]T_on_the,_

____cquipment of containers to tha_gupplied_documenta_ tion __and Ce_r_tificatp_of__ Conf _o_rmanqe_, Co_ntrgry to the aboyc3 ,_ I!.C. Pump _McAr_P,$1.A_does not hayq_pf1_e_qu.ipment tag _1ri_th_J1_& W Ihrk IIo,_and_I3cclitgi_Rquipmlen.t_IIo, __

                       "Q" number isj ,O_27                                   Ho2.d pending final disposition,_ d hold t.ag(s)_appligd_t.o_the_B,Q,_.Brnp__Jh_tgra, h                                                                                                                                                                                                                                                                    -

1 i W 4

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NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19. 20. e d

         ,              111dland                                                     7220                                                                    NO. l Q h         PAGE 10Jdr

2. UNIT (S) 3. DRAWING /PART NO. REV 4. BTEM DESCRIPTION 5. ITEM Lgj , y,.g3 1&2 T)20-E-20 6 8 n/A ni nctT.i nn, cow, ,, penni ,n ti ny Warehouse ,

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. R CEME TPART 9. SOURCE 10. CONTRACTOR /SUPPLIE?

g20-g-20-AC g P/N REV SER NO. Supplier Amphenol Sams Division [ Thinker Ramo

11. INSPECTION CRITERIA IRNOR-1.00-9839 12. ASME AUTHORIZED 13. SKETCH ATTACllED 11. Discovered During 15. Equip Furnished By INSP I REQ'O (;1 Rec's ( )Const ( ITest ( ) Client ()]Eng ( IFLD

()DWG (y) SPEC ( ) OTHER NO E 90 Dov- 5 ( l YES (x) NO

16. NONCONFORMING CONDITipN: 24. DISPOSITION CONCURRENCE ,

bpecification 7220-E-20 Rev. 5. Para. 12.1 states: 'Rritten certification and/or certified test reports shall be submitted as required by Form

                                                                                                                                                                         !             l"*

n-121-D. " contrary to the above. the Omlification Test required by documnt entegry_ FR Y f tELD ENGINEEN TdDATE 6-?Y _27.0 Of the Form G-321-D (reference SDDR 498) has yet to be supplied by the verhr_ ENGt E E st DATE Q to the .iohsite for penetrations 1Z102 and 2Z101. "O" mtmber in 9.002. Hold YPH pt ON ST R NEEH

                                                                                                                                                                                       @MFDATL pending final dienosition.                      Ahold tan (s) applied to nonconformine item (s),                               AUTHOH0 ZED SNEPCCTON                    DATE
                                                                                                                                                 **'   '*"**""E*"*

17. REPORTED BY DATE 18. VALIDATED BY DATE g

l ~ 1h4 f-/ Y Q O ! _

                 /21. ROUTING: 'l         TO FIELD ENGINEERING l i TO OTHERS ISPECIFY)

22. (4 Field Engineering Dispositton ( ) Field Enginee.ing Recommended Disposation to Project Engineenng Prneurement Supervisor to nbtain proper Documantatinn.

                                                                  */ $ . h a W O / N m /.)~- 7 f%                                                   .

23. PROJECT ENGINEERING WSPOSITION

{

26. OC ACCEPTANCE OC ENGINEER DATE AUTilORIZED INSPECTOR DA,TL 8 0 0

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nt e o_ s_ 8 t a s r & D G g n S _ o o_ _ i t / 1_. _ F _ t n c e o r pm 9 o_ _ ri o uq 2_ C. E G _ 1 t e_. A _ 0 n _ Z la P 1 0 2 _. 2_ p _ i i - n et - _ a_ a D 2 i e _. 0 co _ 1

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P 4 t a N A _ _ t rt n _ 1 ( l M _ c o R O _ le c E r_ 8 7 c k F N _ l o_ e c

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_ l e t O _ a c 0- a C, C maa D N t s n ! k L_ O N i n d_ g ?.

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                   .                                                                         NONCONFORMANCE REPOHT

1. PROJECT NAME JOB NO. 19. 20. n v3Alfag 7220 NO.1 - PAGE OF '.-

1 2. UNITIS) 3. DRAWING /PART NO. REV 4. STEM DESCRIPTION 5. ITEM LOCATION nnit T B A U cmf 206569R1 N/A Pressurizer Gaskets Uhse. 3 1

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER 7220-M 1.10 P/N N/ A REV__ SER NO- Supplier babcock & Ui1COX N/A g

11. INSPECTION CRITERIA 1R NO It 12. ASME AUTHORIZED 13.SKETCr* Pi U.CHED 14. Discovered During 15. Equip Furnished By

()DWG () SPEC (M OTHER NO _ - ., - 5 Ef. Ifg

                                                                                    -                   P   i    R E O'D No           ()YES CQNO                (MRec g ( lConst i ITest    IMClient ( )Eng ( IFLD

16. NONCONFORMING CONDITION. 24. OlSPOSITION CONCURRENCE Packartes for availability. legibility, and traceability in accordance with the SN ' ** *** ! ' '

l "'" _r_eanirements of the B & W Quality Requirements lhtrix (QRM). B & W SpcCificatiOn 9-]7-7[ 08-10920000012-00 T> ara. 8.1.7 states "The closure seal gasket for the mamray shall 7H ENG NEER DATE 1m etnininnn nton1 ntrip npiral troundAr nn anbeston fill er material. %_) PHOJ CONsTR Q

                                                                                                                                                                                   *m  N G8 N GE E N
                                                                                                                                                                                                     /d .2 -73 DA1E AuTHOH AZED $NsPECTON                   8' AE a s. m srOss u N HEsua.Ts

17. REPORTED BY DATE 18. VALIDATED BY DATE

                             $ l~ A d $ ^ '                          9- iz -,a
                           /21. ROUTING: 1 TO FIELD ENGINEERING l l TO OTHEllS (SPECIFY)
                                                                                              & Maufn                 y 9.-/V-7e

22. {}) Field Engeneering Dissmsesion ( ) Field Engineering Recommended Desposation to Project Engineering Mr. Valter Lee. BiU 'technicR1 cite representative, will insure that the requirci rinenmnntntinn in nhtninna.

fac, Sogtl. N Coorol/nd) ,- s

                                                                                                                            -s & L 7 -L L '[

f l Li Y G b r v- - -- --

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEER DATE AU TilORIZED INSPECTOR DATE O.. -

 - _ _ _ _ __.           =       _ _ - _ .        ___                                                                                          ._

I - b' NONCONFORM. R EPORT (CONT'D) 20PAGE 2 oF 2 M 3b

                 . Block 16 Continued The... asbestos filler mtgrial_chall be gertified to contain no more than 250 PPM fluoride and 250 PP!! chlorides,.__

The. closure scals_for.the heater.bundic nasemblica.chall.bc dilver plated,_lii-Cr-Fe_O-r.ings,__The_s11ver_ plating._ chall_be_O.,002_to 0.co3_ inches thigk."__ Contrary to the above r no certifications were supplied for the fo_11owing, _ Unit I &_II_P;ggsurh er_Gask.e_ts_;_. Gasket Description Part fio. Serial No. Water _Ihuldle "O" Rings 2139-2 131-2013-59-1 2139-3 131-2013-59-2 213914 131 2013-59-3 __ 2139-5 131-2013-59 11 lhngy Gaskets Sh! 10-70-2012-59-1 thru 3 "0"_numberA_are._II ,0111_ and_lh0211._ _f rold_ pendi_ng_ final, disposition. / hold tads _)_a_pplied to the nonconforming _ itom(01. _. .. _ _ _ _ _ . _ _ _ _ _ _ _

                                                                                                                                                                                          .NNN"E e e.upe       *
                                                                                                                                                                                                           .D'=_

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L/ p(} L.J NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19 20 l'idland 7220 Nd. PAGE 10F1

2. UNITISI 3. DRAWING /PART NO. HEV 4. BTEM DESCGIPTION Mi3CCllancous EquipmOnt 5. ITEM LOCATIOff TrP IT/A fr/A for Motor ContrO1 Centers O.C. IIold. U!ue,11

7. SE RI AL NO-9Pf.R

           /2 _ _

N O. 8. RE CEMENTPART 9. SOURCE 10. CONTRkCTOR/ SUPPLIER "mr _ i U/A d If. TdO8SER NO. SuDDlier ITE Gould

11. INSPEOTION CRITERIA IR NOE-1 OO-980h ~12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furn.shed By

()OWG (# SPEC ( ) OTHER NOE-7 Rev. 4 8 {lgREO'D ( ) YES (dNO ( lRec's ( IConst ( ITest ( ) Client (-[Eng i IFLD

16. NONCONFORMING CONDITIOf{; ggg g g ,

24. DISPOSITION CONCURRENCE ation and/or certified test renorta chowinrr that the control centers and individual N$b i ! ***

cogonents dc<:f rmat ed r!1nnn TR m t thn vnquiremontn nf* thr. t,ntn nut 14 n nr1 in f*/ f Section 8 of the specification nna documentation tabninted oi Form n-321 -n_ "

                                                                                                                                                                     '           .a   6 P      CONhimQC H G N E 8;M             DATE AU THOH4 Z ED INSPEC10 H'               UATE Cont. on Pa~e 2

17. REPORTED Y DATE 18. VALIDATED BY DATE ' ***"'** ' ' ' " " E * " ' T 5 f- ! ~ ll~ ]O b f//-*]$

        '21. ROUTING: I YO FIELD ENGINEERING I ) TO OTHERS (SPECIFY)                          U

22. Q Field Engineering Disposition ( ) Field Engineering Recommended Desposition to Prosect Engineering

Field Prosurmont_Sub srisor to obtairLproper docu:nontntion.

SIlu d e 9-/!I-T4 A'j?> arc &.- b -,, . m .

23. PROJEC's %'GINEERING' DISPOSITION

26. OC ACCEPTANCE ,

OC ENGINEER DATE l AUTHORIZED INSPECTOR DAiC

   ,- ,-- ~                                                                                N,                                                                    .

f'S b NONCONFORMs 20PAGE 2 or 2 7 f REPORT (CONT *D) 19. . Eleck 1 A continued ___ __ _ _ . _ . . .. _ - _ _ _ . __

 .           . Contre /_to_thq_nboyn, no douementation or_ Form _G-321.-D_) ras _re_cei_ved_for_180_BcHeville UnshersjIR._R-1@-380Q_

on Goul;LSales_Ord_er__Uo._84-56122df,108 Rodent Proof End Covers _(IR,fe1.OO-3806) on Gould Sales' Order No. 84-2612,2-P,and340DellevilleWashersjIRR-1.OO-3808)onOouldcales_OrderNo. 84-56122-N. _

                "Q" nignb_er_is_3.10!+._1Lol_d_pc.nding_finak_disposit.

s ion,_1 hold _ tag (s)_ applied to_.the_rtongo_nfoming_ item (sl.______ m m e.%.m ew en _ e---- __ # @ m hedu. g e _ me+ _yeg. _ h me . ..____ m ee,-w e- 6 m w _ mump 6@ese6-M N -u_mhe eNwm. Om. WNmW eme- _6NM OOMO O O h e b

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1. PROJECT NAME . JOD NO.

19, 20. :'

                                                                                        ,I f N O. g g ._          PAGE .l_OFh
             ,                         2. UNITIS)      3. DRAWING /PART NO.
                                                                                       *j! .

REV 4. ITEM DESCRIPTIOfj . ..

6. ITEM LOCATIONyg g 7 g N6. P a#~ -

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7. [ERIAL,NO.8/ REPl.ACEMENT M/JL des'._StockPipa t* 9. SOURCE-Doseyvina_InyAum PART 10.jAt4TJL%TAA/ SUPPLIER <

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                                                        -AC    Y ,                      P/N_N/A REV                                                    hpp1!av        h-irTT orinnan,Jornerwine,_N.C,-
                                    -722 -                               W/A

11. INSPECTIOPJ CRITERIA 1R NO_R&M,366Q 12. ASME AUTHORIZ,ED SP I E0 D 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished Dy

()DWG lxlSPEC klOTHER- NO.geg_gik,.-16 g 9 l)YES kl NO IgRec"g ( IConst ( ITest i IClient 1)j Eng ( IFLD

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE

                                                                              *terial nsaariptiont                    A.      D pcs.__(39' h") of 12" Anh ho
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_S.8._Amt!!LsA,312,_typa 3nk Pipa ut._#J80390; n pc._(20.1671)_of A" neh ho_s.s , i i ~ l _AmR RA.312_tym 3A lit. f M5hh52_aM 1 pa.__(20 583')" nr 6" n ah_h0_S.H. Amm A(.3t! PHOJ ECT FS ELD ENG4 N EER DATC _ type _30h_m. # 65524L PHOJECT ENGINEEH DATL 1 Pnenha se_ Order _7220510hA.AC_Rw. 1 n requires-cuality_Variflestfa" Ma m ntst__ PHOJ CONSTR QC ENGINELN. DATE

                                    .in_accordance_1rith.pm n.3mn. contrary _to_the etern.                                                                                                         AUT BtO Ri&ED INSPECTO N                                         .___DATE Cc11t.itma m Ngo 2 -
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17. REPORTED BY DATE 18. VALIDATED BY DATE ERLtt.1L d n/11/A.J )

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21. ROUTING: f TO FIELD ENGIsfliRIND ( ) TO OTHERS (SPECIFY)

22. { l Field Engineering Disposition l l Field Engineering Recommended Disposition to Project Engineering

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEER DATE AUTHORIZED INSPECTOR DATE

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                                                                                                                                         . NONCONFORMANs e REPORT (CONT'D)' .                                                                                                                                                          >
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A,_'!he_G-321.-D_fbris fbr t a materia _l listed _under ' A above is ths ine'arrect fem.t'obe used. '(Soo Attacturant "A" Fagesl_s,_R_of_2) ._ , .

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b Rt__.Thero_vas_no_0_.321-D form _receivsd._for_the inntariel listed under B e.bovak .. ". - t

                                                      .II.__Fttrchaan_ Order _72PO-)l-10hA-AC.E_8_3_nev.1, n7rs 3 atete.s                                                                            " shop 2hspestier, geguired." Con'rary to ths 8bO70e_thC_Q'.I311ty_.Y$r. ideation _DocLNntnt$0n.Ibch?gs_ for the_rnte.r3A_l_lintel1 ebest indieptec noJchlfl_____

I Shop _3hspection_M a _perfonne d ._._ _IIL_BPenlficatiorL7EM-M-20L]ter._8, Tnrn.,_3 2 states in ps.rt: "All m_terialsj _fhbrication, testirq e_nd examination ahn,11 be in accorar.nce with ths latest insus of the ASMR Boller enti Pressure Vaseel role Scotion III." "TAtest issue of such epecif.tce.tlet's, nten.1srds, nnd codes sme.us the issum(tretn41rg latert published _nidenda)_irLfergi.nt__ hts _r f_nigr(1_cf. order. " ryr_epra Order 7220-51Cf tA-AC FR $ 3 t.v. r1*-M i f;rt.1716._111MeetlPg_tM_erDUc21o eMtlen er ths /mG cedo Usetion ITE van the IS'Th FAltien, thru Wnterl73 M4rnd/t.___.Q2nitt.ry_t.o._the ebmro, th9 IStarini '"c: t RM:crt:s certify the raterin1.11steJ. ek--a to _ - the 17f1J.ditio_n,.,Sutrier '7.3_A_40 erin. _ _IY_._Pttrebase Order '[?20-W103 A-An FR (J Re r.1_E~I'd 3 2. f.tntes lo pit t: "All itams that11 be i'urnich'al in accordance with_/AE 8ection In Cleen 2." cent _?9.u y to the abcTe, for the r'.tsrini 11.'Ited edw[t_ A,__21Le_Jht< trial Test Pgports certify the nnterin1. to NT'T Uc-tion HI Cic e 3. B. Osn11_ty Verification Documntation in41 cotes :mtorini trvs not eymoined 3n acector. net with AM ."m.',ig _ _ III C3esa 2, Tara. NC-2.331(b). V. nirchane Order 7?20-4101A-f.C 1 TR 8 3 crt. 1. D7. 2 ntetes $n pe.rt: "A.11 3 e*'gther er rats r::ct be .m t/m.". . . . _ vith_furchr*M!r_no._cW1 enh enel fm GILE *St." _ Cec.tra$y to the nbo7,: A.___The._mterkn_2htM7ob mJM_mh_hya w T1r.chnn m':r no, en tM pJr, ent i TL Tits rmterhl.115 tai nnder A. nhw d':0 rr *wl im :Me v.i t h r.o end M- . e.r t.m:Pt m D.' r . 3 S

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NONCONFORMA.. d HEPORT (CONT'D)- .

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q, NONCONFORMANCE REPORT - . , - M c-l l. 2 i ei; ">: u,/ a ..

*t

1. PROJECT NAME JOB NO. , . 13. ,c . . ; 20, ';

g ,. ' ' , ~ PAGE 10F.1.

. __Mid_1 An!!

l

                                                                                                                                                       .7220                                               '       I            ; i*                         ~~'
                                                                                                                                                                                                                                                                              " 'lN1                                             ,

2. UN TISI 3. DRAWING /PART NO. t REV ,,' 5. ITEM LOCATION I decer ' g. i 4. ITEM DESCRIPTION. ,

                                                                                                                                                                                                                                ' y'-                          -                      - -
                                                                                                                                                                                                                                                                                                            1
                                                                                                                                 '5          ff/A                                      ' Rod Cou', dings -
                                                                                                                                                                                                                                                             ~'

Standidh' *

m na ;e i N/A . ' .'

6. P.O. OR SPEC NO. 7. SERIAL NO. S. REPL CEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER , .

7220-F-29257 N/A P/N N REV SER NO. ,.-

11. INSPECTION CRITERIA IR N -3852 12.,ASME 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By p CT^ O.

( ) DWG . l l SPEC 00OTHER - NO Slow 1IYES b() NO IIYES kl NO . ()(Rec's ( )Const ( ) Test ( IClient l lEng (MFLD

16. NONCONFORMING CONDITION 24. DISPOSITION CONCURRENCE g

rework I reject repair

                                                                                                                                                                                                                                                                                                            ~use. gut-furnished by tho supplier be certified in accordance with the ASME                                                                                                                                                                                                    i B & PV Code Section III, subsection NFi Article 2000. Contrary to the PROJECT F8 ELD ENGINEER                              DATE above, 20 ( twentv) 1 inch rod couplings were shipped without Certificat.                                                                                                                                                                            e PHOJ ECT E NG4 N E,EM                                DATE of_ Compliance.                                                                                "O" number._la_                       indeterminate.                           Hold for final _dispositj                                              on.PHOJ CONsTR QC ENGINEER                              DATE 1 hold tag (s) applied.

AUTHORIZED INSPECTOR DATE

u. pase saTo N REsutTs

17. REPORTED BY .g g/.3 DATE 18. VALIDATED BY DATE if }i Y$ hf (? t/M Y h )) > $tL T

ff-)5-78

21. ROUTING: 4 TO FIELD ENGINEERING l ) TO OTHERS (SPECIFY)

22. ( ) Field Engineering Disposition ( ) Field Engineering Recomanonded Disposition to Project Engineering

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEER DATE AUTHORIZED !NSPECTOR DATE

         /%                                                                                                                                                                                       ,D\

b. O :

a G d NONCONFORMANCE REPORT

1. PROJECT NAME JOD NO. 19. 20.

g y, ,y gr.rc) NO..} g1_ PAGE 10F.d:

2. UNIT (S) 3. DRAWING /PART NO. REV 4. IT' DESCRIPTION . 5. ITEM t.OCATION

                % 7.-4.:-;,; _                 t A                                                11/!L           . 2114 TN gt.t* (il2}lhyPf*1                              '

film 1]{ th 6.TOcggp* l((6ERIAL NO. 8. RE ACEMENT PART

9. SOURCE 10. ErnfinuMSUPPLIER P/N.M REV SER NO"

             , U.20isOff[j)' lkl?1                      U[!t                                                                         R1tnh11tN         13Td T113112LPitfA A'llhEi

11. INSPECTION CRITERIA IRNOgu_1.g 0 n 2.,AgA y

i 1 ED 13. SKETCH A ACHED 14. Discovered During 15. Equip Furnisand By ()DWG ( ) SPEC 0() OTHEh NO (LYES NO IMHec*g ( IConst ( ITest ( IClient ( IEng KIFLD ( l YES CD NO

16. NONCONFORMING CONDITION: 24. DISPGSITION CONCURRENCE

                                                                      }'@rg 4 n h*-*1xtn m*3ny 'IMO.Y. 29fj4 R.'.y.1 vcquira;Lht                                                               ,

p- nepahn -c.etwy eli ixdestia es r atirn AfE2 CcdC & P.Os re:qp3vmmb. Cohtsryveggh i! reject i repet i 7 use_ M.h - 1 404.k3.LDCWp. lf_W (50-p.cs) nP b yM W h beta rM PO' (Lpa) of U10 Yh9 km = LQ@ .,u o, c t r. o nc n cn o*t A m .n. gr tag _tal 1:nnu wwMva s,1(1 r.nh t.a. .mcid11 ty to ths propor Purchage Ordar PHOJECT ENGSNECH DATE i.+, oc .,yh p_o. i yn'>O-v.90t*J9 r M nhrmld bnEfuggq;;d on tha shirmizu 114t sai PHOJ CONS T H QC LNG 8N t'E H DATL m tia,.o n ,/r=-,.14 m a

                         ----~-'V                   *                        'W8 mn aim t o fi&+ ura r>tta. Ib1d_yuulirut flip 1 disnO.-      -
                                                                                                                                                           ~         _
                                      ~

MJTHOH8ZEOGNSPECTOH DATE 48 4 r- 1 1-n*ld 4_.t r+(g_)_gy'n14 st A to ilm : wit *3.nft:W..Itrylilla(d.

17. IkEPO'RTED BY 'DATE- 18. VALIDATED BY ' DATE * '*" " " ""* " "

ftOJ b.b/s .f' / 4 / ? '<* /kh W l& m - /8 ~7($

21. ROUTING: ( l TO FIELD ENGINEERING ( ) TO OTilERS (SPECIFY) T

22. { l Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engineering

23. PilOJECT ENGINEERING DISPOSITION

                                            ,              r,       .     .   .
                                    -                       .       6, *.,                                                                                         26. OC ACCEPTANCE
                                                           ,e
                                                                             ,.           .,                                                                       OC ENGINEER                         DATE

t. 3 , : .s..

1 At ATilORIZED INSPECTOR DATE f'. i, r' '

                                        ' *[# t,      ...        . D . / ?N d ' *e'. . '        J'
                                                   ; y . .., . .> y, ' Q. .. ,: ,       -
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                                                                                                              '     *                                                                                                                                                                                                                      *                    ,Y N_       ,l )                                                                                                                                                                        s.
                                                                                                                             . 'I       -                                                                     NONCONFORMANCE REPORT                                                                        w

1. PROJECT NAME .

Josy.-

s 19'. 20.

                                                                                                                                                                                                                                                                        . . - , .,'                                   NO.1Qg , , PAGE l.0F.l_

j {I dlyng] 1990

2. UNITISI 3. DRAWING /PART NO. s

                                                                                                                                                                                             ,           REV           4. ITEM DESCRIPTION                                        ',r,.'.              - s-         5. ITEM LOCAllON
                                       .I nd c Le r-                                                                                                                                           %                                                                           r ,                       ..
                                                                                                                                                                                                                                                                                                             ~.'                                                                l L11111tu _                                                                    TI/A ~ '                                                                             cf/JL             Unlded %2n'a E             -F hi-hmm t -                                -

fitrJttlitih .

6. P.O. OR SPEC NO. 7. SERI AL NC.. 8. REPLACEMENT PART

9. SOURCE - 10. CONTRACTOR / SUPPLIER - s 6 P/N fi., a REV SER NO. L . ju pline ~

720--P-2 92 57 N/A 17TH: YnduatriCS,_ h binM

11. INSPECTION CRITERIA IS NO 12. ASME AUTHOR!ZEO 13. SKETCH ATTACHED 14. Discovered During ., 15. Equip Furn#.ed By

()DWG ( I SPEC (lOTHER NO C8 ),g}/182] _ l_ Del INSP i RE NO (LYES .klNO (yjnac*g ( IConst l ITest ( ) Client ( JF..g W FLD

16. NONCONFORMING CONDITION- ~

24. OlqPOSITION CONCUHRENCE burchanw Order 7N0 6 2G237 cr1119 for. 7 5 ( u.v an t v.--

rework I reiut I I rerdrQusuin~ f m Eivc) 1." w.:Licil bemn tittaciunonce with bolt R, nut. nor NPS part cOdo

                                                                                                                                                                                                                                                                                                                   *l                                    I e

1ED-OB , con t r-iry to the eibove, 33(thirty-throu) of.the itou wera

                                                                                                                                                                                                                                 -.7
                                                                                                                                                                                                                                                    .                                                     PROJECT FSELD ENGIN EE H                           DATEI shirpo:1 wit h the ' uron 4" size 6drt% nut (l" rather than 1 1/8" 'dit: pater) ,

T PHOJECT ENG4NEER _DATE "O" numbe:r inda terniinate.- 'H'old pcndliig final diongoit1on. /phold " PHOJ CONETH QC ENGBHEEH DATE

'                                                                                                                                                                    ~.                                                                           ~

tw; (s) -appliad. . I , ' AUTHOH8 Z ED INSPECTO H . uATE

                                                                                                      . . . -                                                                                                                                                s-                          . _ _ .
                                                                                                                                                                                                                                                                                                                 ~

8'"'5""*""""'

17. REPORTED BY / f[rpff), DATE 18: VALIDATED BY DATE +

                                            /.E             $/{ j,[                                              .f.; e    $f*'*r.,,, f,rhyk%                                                                         Q*        {jj k y                    Qjf 7ff
                                                                                                                                                                                                                                                                                                       ~

21; ROUTING: ( ) TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY) GI

22. ( l FicId Engineerin3 Disposition ( ) Field Enyncoring Recornmended Dissxnetson to Prosect Engineering e

                                                                                                                                                                                                                                                                 ~ , _
                      %

s e" w

1 N. ,,

/~

23. PROJECT ENGINEERING DISPOSITION .

i

                    ,,                             t                                                                                                                                             '^'                                                                                                                     4t'                                /

y / s'

f V . .\

26. OC ACCEPTANCE < < *

                                                   '      ~

i

                                                                                                                 ., j :g"               '[                                 v" /

OC ENGINEER ,

                                                                                                                                                                                                                                                                                                                                                    } DATE          --

F y:fl

                                                                                                                                                                                                                                           .                                                             AUTitORITED INSPECTOR ' ,' DATE
                                                        ,            ,1                                      ,
                                                                                                                 #'                                          *N.                          '      .

r / .,, _

                                                                                                                                                                                                                                                                                                                                  *          .*s,"

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      ., [                                                                                                                                                                                                                             Ox                   '*
     .f ]/

4 N,7 G /] &, O h] NONCONFORMANCE REPORT F1

1. PROJECT NAME JOD NO. 19.

N

20. p

                                                                                                                 'a4. m                                                                                 1$lk-           ' AGE 1 OF2-                       ),

_y2. nsF, NIT 3. DRAWING /PART NO. HEV ITEM DESCRIPTION 6. ITEM LOCATION

17/ 4 Tfh Q{'y11ab1ml fQctil fl{,gg nh

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REP CEMENT PART 9. SOURCE 10. CONTRACTOR /SUPPLIEH {sN P/N 4 V L? n E _1rir %9_

afER NO. rhw.t 14 e v. %TV4 h4tuf;ylgg,A41nnA ff)

11. INSPECTION CRITERIA lnngp.1_AA. 3, 2.AS A ,E D 13. SKETCH ATTACHED 14. Descovered During 15. Equip Furnished By lF.'

()DWG (lSPEC klOTHER NO* 1IYES f) NO ( l YES {gi NO ljRec'y i IConst i ITest ( IClient ( IEng lg FLD ,

16. NONCONFORMING CONDITION: ^

24. DISPOSITION CONCURRENCE yw m u ner_.ra-7220-sesrctS navMrnn-s osrm L 7aos ':,

rework I reject I resuir I ungj.i._~

         .291 fro _Icquhttht Miterin11_ba_shipima Lith cartificitcs Of Caplignce. CQatrary_                                                                                       _

i I I [' ,i, kMkh-UNN y-bh_" fI$-C [- M k M k M 'h'kV N D -Sa'mokW -fku -t h -P.0T4 ,. ,, ,, , c y , , , c o , , c, , , , , o,,, (e),

          'H nh A nterid) illthe.ut any dmmuntatir.n. W rntaf uln annnWP E n M aya L                                                        ~~

_PH0 JECT ENGsNEER DATE_ i a CCretalintHDlf-.P.0; *Nts-ard as fOllotra! PHOJ CoNSTH QC ENGsNELN ~DATE $'t Auy. cons zEo sNsrECToa pATE .j[.: ConM=M1 on m"e 2 - a s. os s rose Te N nEsun.Ts 3 0

17. REPORTED DY DATE 18. VALIDATED DV DATE ,

3j sf $/ hp[ $f&W. /* ? !.'( h.J 0g7. '., @ -]5.= % ll I (

21. IlotlTING: ( l TO FIELD ENGINEERING ( l TO OTHERS (SPECIFY) b ' A

22. ( I Field Engincoring Disposition ( ) Field Engineering Recommended Disposition to Project Engineering

                                                                                                                                                                                  ~
                                                                                                                                                                                                                                                         )

a

*M.

d].4

                                                                                                                                                                                                                                                         -e y

4.. 5 MM

23. PROJECT ENGINEERING DISPOSITION b

I

                                                                                                                                                                                                                                                         '1
                                ,                                                                                                                                                                                                                        ?}

v..

                                                                                   ;.                                                                                                26. CC ACCEPTANCE                             .

OC ENGINEER , DATE l- ,

                                                                                                    ,                                                                               AUTilOR12 ED INSPECTOR                            DATE                 U

': (t)

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                   ! N,)                                                                                                                     t 4               . , ,                                        ,                                       NONCONFORMAi                        d EPORT (CONT *D)                             20PAGE O   OF     b       19NL               l I l-u w e i f, A ti n n .d .._ _ __ __                        _ _ _ _ . _ _ _ _ _ . _ _ _                             .           _                                                                                           _
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                       ..MG 2:3H3 (?                         _ ._5                                          _ . _ .          1        .__                 Tilki                                %1D x 3 0 %%9A;:-)- _. .- .

0 . . _ __.R___.____. R.11.8 S/8 210LE.10__Tia GL G _TN1'4 9P49 Q 0 1 NA_El,0 3A r 14 x_6__Am19_Lic9 vsa4 2Gco o 14 1 W 360 W 8 x 10 mai 3' 3 Nf 135 l .x_h_ x_6_iW4_Shltc1

34 3 WP iM S/16 x 3 x % 'L%c SLtd 36 3 Et157 1 x 5 x 5 Tulio atsc1 37 3 UE 113 1x7x7TubeStect _ 38 5 N? 11.6 1 x 6 r 10 Tubo SLa.S 40 2 WT 138 1 x 8 x 0 iWe Stael. 23 4 Hi 239 *4/Q_x_21_x_213mla "0"_mvNr 13_inar.tstalinto.___lilld_3prAlitt Mrn1. <11staeitirA1.__ 3 Imid_ tag 61)_cssliza_ta_tlai.ncmontornbe .__ itc.a(a), _u

                                                                                                                                                                                                                                  -ON_               eD 4N.

96 N I t.'

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                                                                                                                                       .!                                                                                                                  l b , ' :,; ; ,                     , 7,g 7 ,3; ,. : h. g j f.p p y ,;f:v g g fi'; f y                 ,

s .~ . .; , .,p ' -y it'q. l e il

                                                                                                                              ,                                                                                         ,m
   *~

i NONCONFORMANCE REPORT

1. PROJECT fj AME JOB NO. 19. 20.

g NO. gg PAGE _1 OF.Q.

2. UNITtw 3. DRAWITJG/PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION Induter-uin: te l N/A

7. SERI AL NO.

II/J. Misc.11angcr Cor.1poncnt Studich

6. P.O. OR SPEC NO. 8. REPLACEMENT PART 9. SOURCE 10. CONTRACTOR / SUPPLIER 1220-F-29347 N/A P/N4/A. REV SER NO.

4 g

14. Discovered During No-R 36(wRay, '248%^);'d@8d.FD

11. INSPECTION CRITE Rf A 1,00-365's 13. SKETCH ATTACHED 15. Equip Fuenisleeu By IRNO.b 3 o (LYES ly NO lyRec's ( IConst ( ITest ( .lClient ( IEng (glFLD l)DWG $tiSPEC ( ) OTHER O ( l YES 1.) NO

16. NONCONFORMING CONCITION: 24. DISPOSITIO'N CONCURRENCE

                                                                   ._Earagranb_3J of SpOcification 7220-M-366 Rev. 1 I                   rework I reject I s epair                I_use stja_

staters t hat, "All matnefalm fr

Nuclear Pi pa SuppnYh(2 RhBIl hg i l l 1mrnishad_With a enrtified materials test report or certificate of PHOJECT FIELD ENGeNEE R DATE m m p l I r.n e's _ _ _ " {n thin ran g o n N Af P 1a vr ertil vari _ ~

MD9 tiFI1iPAm~their PROJECT ENG6HEEH DATE l

packing _allp_na an integral pnrt-inn of_the enrti ficato of enmnliance _ PHOJ CONsTR QC ENGINEER DATE AUTHOH4 2 ED INsPE C10 H DATE Cont, on Page 2 a s. esPoseTeoM HEs m s

17. REPORTED BY DATE 18. VALIDATED BY DATE b/ ls $ ff t'.f // '

WJ gla % 1 9.}$.?M

21. ROUTING: 1 I TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)

22. ( ) Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engineering l

23. PROJECT ENGINEERING DISPOSITION

                               ,                9 .-               ' i - - [ e, .
        ,         .t                                                 *
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      ,      p-                  i.,                 '
                                                             ,t, . =        ,

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                                                       .   ;j: , ;,f p ,                                                                                        i                 26. OC ACCEPTANCE OC ENGINEElg                                DATE lr              t         .
                                                                                                               ,r AU1HORIZED INSPECTOR                          DATE
                                                       ,            ,.,s
                                                                              .g , p : c. , .

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N7^' ' NONCON FORM A. . REPORT (CONT'D) 20PAGE ~2 OF el E. P <3b Block 16 Cor.tinued ' Yhs peking clip la incorrect thua inwd.idating the Cartificato of Cc:og lianeu. h.u , Coauc / to thc clova, tita amplier has r.ct ub L t.t.ed the proper Qublity t*crification Docouent h tion. ___ _._. _

                                       "O" nuir.bar is indeterminato.                                                                                 IIold vandinci final diuposition.                                                                Y hold tr.g(e) applied.

t , e

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Y NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19. 20.

e ';g,. .s NOlgp PAGEbOF 1 egr. +.3

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION S. ITEM LOCATION p

7. pERIAL M/L._ywhm > ntna ne %103 <3. 11 Mpe Slit:Sidi nmjjs. e.o.p,R,3PE gg NO. 8. REP CEMENTPART 9. SOURCE 10. CDfLIA.GGIDHISUPPLIER P/N M REV SER NO' T::$%.29CfA Er/ 0 !?/A #U '

STplin t'liima_ Wha & Im

11. INSPECTION CRITERI A IRNO NOSd? W1,g 0 12.,A8 NS C . 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By

()DWG ('A SPEC 00OTHER - t ) YES jf) NO ()YES 00 NO IM Rec *g ( IConss ( )Tast I l Client ( lEng 00 FLD

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE M#it tre ft.*37** *phTWygh Tey, o sal .1:pa 41.r.f; all %g rework i reject I repair I uteJ3jL 4g{.'1.id1'"- +*** 'l h^t_PA_l J_D'T'A '2I 1? A 1 t/f { h Tarver-l? t i

n In yaqlihd_ggggMjflgdgra 1 i i fj<f::L"..felli livg 1 c.ul % 3r>5 J ia v 3 Nnturcto tim t@ht01Jina_rcadud on PHOJECT F8ELO ENG8NEEH DATE l_ht e T'itecla'*n fJfdCy hitt_hgan M!pplial tf1(17.dih_th3 UMbD R,liG WQUINd by th?

PHOJECT ENGINEEH DATE i gy4 t I r*-(4 ca en I PHOJ CONsTH QC ENG8NEEN DATE "Q" n.4..sw 13 f twinhweiluta. Ibid y;dd1MVfIM U 1QQ21k1f)M. i IcM tal(Jh AUTHOH4 ZED INsPECTON D A T o: al.;p11(23 in (_he newinctifCyming itg1(g). as. pesPOssTsoN HEsus.Ts

17. REPORTED BY DATE 18. VALIDATED BY DATE f f',, bf' /J V 2/t..?] ' h/l0 t 5. E ( g.*g).s 42 4, I

7 g, ~7 f,$

21. ROUTING: ( ) TO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)

22. ( ) Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engineering

23. PROJECT ENGINEERING DISPOSITION

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i 26. OC ACCEPTANCE S ' ' DATE

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                                                                                                                          . . i, . . .
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p. (O) v i-t y NONCONFORMANCE REPORT

..y

1. PftOJECT NAME JOR NO. 19. 20.

i s 2_ NO.1%8 PAGt. lor _t-mu i ... s 1. wr , 1o 1. ,,

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCillPTION 6. ITEM LOCATION 1 k ys G..t RW gel sd.og.

J. ~ .A* Le % '.ds b ( @ gd 4. Ci. s i , , sf a s,., to . u W VI \p di . p m-s - x

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. S'OUR'CE Id. CONfRAC' TOR / SUPPLIER -!

en - S red P/N_tA{.14 REV.cL.l A SER NO. .sqA r' r . . s .

11. INSPECTIOsw CRITERI A M l LA IR NOA1.LA1_h. 7, 12. ASA4E AUTHORIZED s_- u _ id { t\

14. Distovered During 16. Estulp Furnidied Dv

U6 13. SKETCH ATTACHED QDWG ()l SPEC (lOTilER NO_ ' OW. 8 \ 'hIh[flN0 ( l YES (p(NO ( IRec*u KConst ( ITest ( IClient kjEng ( IFLD IG. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE Lu ;rt LTL s a.4. 8Lu.?._21.0 :.. N8 s t h Lu. a t i-sktL%L LL. . taw 9th_ '*I*'~l _i'P* I'__ . und Bf 18 .i k'.A u m. - LLA 1p i s.A $.A MW k a.A A.kdDA- ~l-1;3-. .:.OUMl.1M *.a. L 1 (_L * - \C h:2O ..-m WL' ea uL a *..*t a g. &

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1* < - Lurs t- % fu- A 'l i '5 - C'-- /"c W u W Z m 'Th h.UVt*. *- -L_.,yL_,_ .

_ . _ , . _ . . .P140J CONSTH QC ENGINMW84. _ _D_A, T . .8i.

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17. REPORTED BY DATE I 10. 5/ L10ATED BY , e' _ DdTE

21. RO'UTING:.

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( ) TO OTHEllS (SPECIFYi Mh N # +WT ~ '/

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22. ( ) Field Engineering Disposition ( ) Field Engineming Recommended Disposition tu%oject Engineering

23. PROJECT ENGINEERING DISPOSITION .

26. OC ACCEPTANCE OC ENGINEER DATE E'

AUTHOftlZCD INSPECTOR DATE

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7( ) NONCONFORMANCE REPORT

1. PROJECT NAME JOD NO. 19. 20.

                                                                                                                                                "O'   1516        PAGE LON3 M al nna                                                       7220

2. UNITISI 3. DRAWING /PART NO. REV 4 ITEM DESCRIPTION 5. ITEM LOCATION 1 A 2' II A Recegsed Pins Warehouse # 2

6. P.O F t3DC 7.SE l AL NO. 8. REP ACEMENT PART 9. SOURCE 10. CONTITAUTUIUSUPPLIER P/N 1y/lk REV SER NO.

1h M/A Supplier frE .TMutdcWac.

11. INSPECTION CRITERIA IR NO j 3%3_ 12 4sy Acy g gij.Lo 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnishect 13v

( IClient ( lEng (}3 F LD ()DWO (C) SPEC ()OTHER NO GVe 12 ( ) Y ES D3 NO ( ) YES (%)NO (M Roc *g ( )Const ( ITest

16. NONCONFORMING CONDITION: 24. DISPOSITIO'N CONCURRENCE Sneciflaction 7220-C-233A Rev. 13 requires (htolity Verifi-rewntk relect I repair use as is s tion nocumentation according to Form G-321-D. IQCI-R-1.00 Rev. 7 remtires g_c._ _ i ~

Documentation requ3 red by Fom G-321-D to be available, legible and traceabic. C h '7->p.g3 T FIELD ENGIN EEH DATC fantrary to the above. the certification of heat treatment for receased pins P DATE f tg{Lq (4p HG4 Hj{tE H ' f v A 3TO i n il l nreihi n . "n " m mh m- in i na ntarmi nn te . linl d PCndinre finn 1 k[HOJK PHOJ CONSTH QC sNCLH

                                                                                                                                                                        %,F7f DATL dispnritinn. "                hnld teg(s_)_apnlied to the nonconforming iter)(c),                                                   AUTHOH8 ZED ONb ECTOH                 D A f r.

25. DasPosive *HesutTs

17. REPORTED BY DATE 18. VALIDATED BY DATE

( A (A

                                                   ~
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21. ROUTING: iTO FIELD ENGINEERING ( ) TO OTHERS (SPECIFY)

22. T ) Field Engineering Disposition ( ) Field Engineering Recommended Disposition to roject Engineering I'atcrini Procurement, Supervi sor to obtain dqgivnentation recuirem . 1: . ,~'

                                                                                                  ~
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23. PROJECT ENGINEERING DISPOSITION /

2G. OC ACCEPTANCE OC ENGINEER DATE AU THORIZED IN0PECTOR DATE O O O

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        *     .~ Q,-

NONCONFORMANCE REPORT

1. PROJECT NAME JOR NO. tg- '*-

N. 55 PAGE10F3 Itidiand 7220

                           .       T Sl 3. DRAWING /PART NO.                         REV    4. BTEM DESCRIPTION       g,jg,yp                                       5. ITEM LOCATION mlante                       II/A                             II/A    10.000 Pcs. of 6"- 3 SA-194 Gr. 2lf livv _IIex_Ihttu O.C. IIolL_Uhan. . '! 1 1

6. P.O. OR SPEC NO. 7. SE RI AL NO. 8. REP CEMENTPART 9. SOURCE 10. CONTKXc7DR/ SUPPLIER 7220-F-29210 iT/A PfN . . I REV SER NO- Supplict R.L C. Corporation Rev. O

11. INSPECTION CRITERIA 1R NO. 12.A 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By gN C 'O ()YES Ot) NO l>! Rec's ! IConst ( JTest ( ) Client ( IEng C')FLD l)DWG klSPEC (yj OTHER NO. C I)YES hlNO g n 24. DISPOSITION CONCURRENCE j 16. NONCONFORMING CONDITIONj 7, ,p, I to be 10,000 '." heavy hex nuts SA-307 Or SA-19ft crade' 21t. " contrary to the above,

                                                                                                                                                      ~"f.!v ** l ' #

l

  ;                    the nbove material. is linted on the Certifled Ifaterial Tent Report as beinn 1/3 - 1:                          -

_ ,.c eep cCT riu o cromuun m- */*J7_2[ oATc I nuts (See Attachment "A"). ~P f4 ENGl CR DATE j 2. Specification SA-lol t 877 Edition. Rummer '77 Addenda Table 1 under "Chemien1 _ _ . . . _PHOJ CONETH QC d$G0NCEH _. //2 3-7d DA1E

 '                     Requirements" ctates for crade 21I nuts "nhosphorus 0,01201 maximum" and "Sulfer                                                                         U                 DATE AU THOH0 Z ED G NLPECTOs4 Cont. on Parte 2
                                                                                                                                                    ** "'*"O*            " " ' * " " *

17. REPORTED BY DATE 18. TrALIDATED BY DATE

                               '    gh)W .8                      $'~f&Y NGINEERING ( ) TO OTHERS (SP'E'CIFY)

Y AVs 0~l *

21. JfOUTIN G: ( ) TO FIE (

22. (M Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engineering f.

 !                            Procurement Supervirior to obtain correct . documentation,_Euppl ia" haa varifiad l                            Thnt Sul for and Phosphorus contento shown on til. tent report is n typo.
              .               error.                                                               //     /        /               ,

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L U L 2. ,9,A9,h. 4'

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEER DATE AUTHORIZED INSPECTOR DISE~

e - e 6

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                                                                                                                                                                                                                                                                   '")
        ~']s NONCONFORMAi. c REPORT (CONT'D)                                                                                               20P AGE           2__._ OF _3_.                                         is    m.....o _1551. 1 ,

f alocit.16. Continued ____._ _ _ . _ _ . . _ _ _ _ _ . _ _ _ _ _ _ . . ._.. .. . . _ . . _.. _.._ _ .__. ____._ _. . . _. .. , .. t Q,05_o%_maximm. " __ _. .. ___. _ .____. ...._. ._. .. f ._ . _ . . _ . - Contrar.y_to._tb_e aboven.t_h. e__per_t_ified.ljat_erial_ Test Report f_or the above listed material; shows under chemical analysia_that_the_pho_sphorus.leye1..ia_2J$_and. that_.the_ sulfer level _is ldf. (See Attachment "A") _ ,_. _ 3._ _ Specification _SA-l!2L '77_ Edition,_ Summer _ '.77_.A.ddenda._ Table 2 and_3 list values for "liardness Requirements" nM "Pronf' Toad _ Test"__ values _for grade _21Lat.ita,. _The._ger.hified_Naterial Test _ Report received lists the rance_of_ values _and not the.. actual values .._Also, _the_hardne.ss _ range. values.given_on t_he certified. ).hterial _,.

                 . Test Report _are_Brinnell_IIardness _ values. . listed as .Rockwell. c valuco. (Sec.. Attachment. '.'A")__.__                                                                      .
            .~                    _ _ _ .            .    . . . . . . .                   , _ . . . . _            ._..                          .
            "a" number is indeterminate. IIold pending_                            e                        final disposition."[ hold tag (s)_ applied.. _ .                                                .
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4-CERTsFECATE d[ANAlf5!5 AND# 7ta2:523 ;,g

                                                                                                                                                                                            't $ *'                  pc
        %(Ihk" W C # 4*16.V r
                                    ~

o IO: Bechtel Power Corp. Aagust 30, 19"/8 P.O. Box 2167

                                                                                                                                    .s 1

t.Ic51dIDER NO.

                                                                                                                                                                                                                      )/b g//d                                                       3500 E. Miller P.oad                                                                                   7220-F-292100 Midland, Mfchigan                               48640                                               oUR ORDER NO.                                        ,

1.$*j

  .,'j' Attn: Jack Jones                                                                                        F.O. ? 1750                                       (
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      ,.g DESCRIPTION OF MATERIAL AND SPECIFICATIONS _        __ ..             -
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t SA194 Gr. 2H Heavy Hex Nuts Sub-Section

   ,                                                                                                                                                                                                                              3 3>                                                                                                                                                                                                                     IO' JM             . ),                                                               NF Article 2000-Section III                                                                                             -

6

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         .l ; ,                                                                                   MECHANICAL PROPERTIE5
                                                                                                                                                                  '  Bead        .

g Yield Tenine st,,ag*h Doag. tion I Redvetios ef A, r. x.,d . t*" Tempering Temp. g ty),] avsa. sa. thus . <.. v. s. [,,, ' 850'Deg. F l o n. - - .- 248/35: 2.' Proof Load .per table 3 at(24',83D 1bs. (

                                                                                                                                                                                                                                      ,tv
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         ,y)j 1;               4.                                  .

SPECIAL TESTS I {, pg.J rtify that the material supplied l fully confc rms to the d If/.Weherebyce and drawir gs irdicated. This 7)b specificatic ns as outlined in .your order 3 atisfactory.,, 100% visual xamined and fo nd to be s 2.

           ..-ik 3.                                                                                                                                                                                                                       :
 .y                               material was v,,              4.

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[@in xm.:-,w3:,x3 r~,:ey.= R. E. C. CORPORATION ,

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mug 0 ctwLm n pi Mina Carratur6 W 'd ,

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(, , i ,- /--- J v NONCONFORMANCE ilEPOllT

l. PROlf CT NAME JOn NO. . gg, yo, 072'20 NO.Jh$2_ PAGC .} Of I M_i_d_l a.n..d. .. . . _ . . _ . . . _ _ _ . . _ . . . _ . . ._ . . . . . . . . _ . . . . __ __ _ . . _ _ _ _ . _ . . _ . . _ . _ .

2. unling( 3. on AWINGIPAH T NO. HCv 4. II[M DESCHIP HON 5. BTEM LOCATION 2 F.-660 ( O) - . _ . . . . 3_ . _ .We. _l. d. .. .N ec.k F. l. .a n.g e. .s Cont. See bik. D16

s. P.O. On SrtC 40, 7. SElH Al. NO. G. I CFMENT oun a c' Nin AC T OH/SUPN E R

                                                                                     "#"-~"--'""'t{fgT~ ~ ~ ~ 8C " "" - N/A-----

N//k N/A ~~ Constr. N/A si. INSPECTION CillTEnt A lit N( * *

I E A UIIl d g.l. SK E1Cil AT T ACllE o 14. Onenvereil During 15. [er.ip Fuennt.est ny iinwG p(i SPt C i i Oriitn "l5,r$cl"M','S',N i yts siNO i in.c g 8 C.,nu i nr.o e iCl.,ni c<it. ,e iro n Nds- _ _20i10rov 2_. 8_

tr. NONCONrOnMING COND1110N: 21 ISPOSITION CON ('URHEN('E S pcC_ i l'.i..c.a t.. _i o.n.__.7 2._2. 0. /..E - 2 0 - 10 2 R e v . 8 para. 3.6.1.2

                                                                                                                                                                                                                                 -J"-

. .s. .t. .a. .t e.s.___w c_.l...d . n_.ef. cl.ak.n.g e.. to. p I.wo bo l t ho les sh a l..l. be 15 ._c.as t_ and. . . . w.._e.s_.t_ _t o f_ Lop._dc ad__cen t.c r_. Con t ra ry._t'.o..t.he above , th rec . .wc i d. z nec k._ f l a.ng es k, f4_ ///J, c /.fz/./.) have a bol.t hol.e at top dead center. 2Z-101 (cl. 653', 203.5 radial) 2Z- 10)_. ( c l . 65 3 ' , 200 radial) and 2Z-103 (el 649', 203.5 radial) . f((d*M,[MU(M c l')*yg enos cousin oc ulEJih_ _n nA... Q . l i.s k..jl 3.0 0.2 . Ilo.1d . f.or_.entgi.pce ring glisposi tion. A U T 0tott0 2 E El $ NsPE c10 00

                                                                                                                                                                                                                                                                           .U _ _ _                                          .

EJA1E 3 .il91d_ tags a pp1.i ed to_ flanges. n. nase se n nncsutus HAIC rPp Yg DATE In. vAUDAT[O HY

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linwork welti neck finngen;r..to . s , prope.r

                                                                                             ..a             oficut nt ion, is.y removing f i nn,.:. , rernethg nnel rewolil pe r P l.-NI'-J,h,,3 1'l-T-1 1 llev li l'1.- A-e-l.h llev. .l ( tenk (:hneus)
                                                                                        $...hA ('U' . <.. Y u- /H                                                                                                                               ,

1.8 PHoll C I I NGINI I filNG IHSPOSillON

                                                                                                                                                       .       . - . - . - -            .- - .                - - - .           . . - - - - ~ - . . - . ~ . .. ..
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2G. OC SCCEPTANCE OC CNGINEE(1 IPA I L

       ~ ~ ~ ~ ~ ~                                        ~~~

Au lilOlllZ E D INSP EC 1011 OA TE l

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                                                                                              '}
  -   #  b                                                               NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19. 20.

gg NO. lbb3 PAGE bOF3-7g

2. UNITIS) 3. DRAWING &AfttNc(Sec Page 2) REV 4. ITEM DESCRIPTION S. ITEM LOCATION gg,pg Common F-7220-C-233A-F-28362-30 It IT/A I l'ainsteam Anchors & Ilestraints Poscyvino, Grid IITT-10

6. .O P C O. 7. SERF AL NO. 9. SOURCE 10. ICTITJIACTUn/ SUPPLIER RgACEMENT PART Rev. 5 See Mk.16 -

Sup. plier Schreiber 14anufgeturinrt Coo _Ipe.

11. INSPECTION CRITERIA R-1.OO-3Q6 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished Oy

()DWG CC) SPEC ( ) OTHER IRNO NO.U 2M7ev 513 INSP 10 J f EQ D ( ) YES bd NO trJ Rec *g ( )Const ( ) Test ( ) Client ( )Eng tz)FLD

24. DmOSITiON CONCURRENCE

16. NONCONFORMING CONDITIOf$pcCification 7220-C-233 Rev.13 Appendix A PqrA. 3.0 state::

                                                                                                                     '                   rework         resect      sepair     ugegjt
                                                                                                                                                                      ~         '

_itLpnrte "q'he 911 nv/EuhCOntrnetnv nhn11 fneni nh doementn_tinn in neenrdance trith ~D6C the enenification nn mimnrized nna directed b,r Form G421-D " Contrary to the 9 "2WNDATE P JLLT FIELD ENGINEE above, the Quality Verification Documentation Package for the beams listed on _

H EJ ATF /

6ttachment "A" was supplied in the followintt condition: PHOJ ON5 N QC L MYH" f' ~6AlEA^-// AUTHOHlZED INSPELiOH DATL Cont, on Page 2

                                                                                                                                         # 8-   '8"   8   " "'8 " 8

17. P RTED BY DATE IS. VALIDATED BY DATE n$ 1 9-20-78 ifqtg,uQ% 9,gg.7 g

[21. ROUTING: I 140 FdLD ENGINEERING ( ) TO OTHERS (SPECIFY) (

22. LX) Field Engineering Disposition ( ) Fictd Engineering Recommended Disposition to Project Engineering Procurement supervinor to obtain correct doctunentation. NBAn% 9-10-Qg f/4 .g P N o-78

23. PROJECT ENGINEERING DISPOSITION

_i 2G. OC ACCEPTANCE OC ENGINEER DATE AUTHORIZED INSPECTOR DATE

 " ' = -                                                                                                                                                   ~
                                                                                                                                                                                                                                                                                 . v.                   ._.,.,.

i

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                                                                                                                                                                                                                                                                                  ;s w:i'G ( ' i, ~.J T.                                     ;

s L ", ,1,. . . NONCONFORMA. . R EPORT (CONT'D) 20 PAGE _p 0F 3 ' ' DM. _1$$3 - I

      '                         J Block _16_ Continued ______                                                                                     _ _ _ _ _ _ _ _ _ . _ _ _ . .                                   _.                                                                                                          _ _ _ _ _ . .

1..)_ _The_quanitias_of._documentatior in the Data Packece _.for _Dogut:ent_ Categories 17.1 6 (Certificate,o_f Complience), _ , , 21.OV_(IbGnctic_ParticleJxamit.ation Verification Reports.),, and 19.ov (Ultrasonic Examination Verification Reports)_.does_not_ugree_yith_.cummaries_supp).iedontheG-32_1-DForm. __ 2.) nncument_catecory_21.0_(ibsnetic_EgrticlqJx_ amination verification Reports) referencing _ specification paragraphn 8.14 & 's.ll_Was_left. blank._pn Form G-321-D in columns 8 & 9. 3 )__.The_ mark _ number _atamped_into_tha_begring_nlatea_and_ahown on_ drawing F7220-C233A-F28362-25 t I as BP1-1, BPl-2, _ __DPl-3,_gnd BPL !> does not agree _yith,the_d,o_cumentation which has,them listed, thro,ughout_the Documentation, ,_ _ . Pachggg_as BP-13 _BP-2,_B_P-32 BP It respectively. _ ___

                               "O" numbers are It.311_and 1Q21. Hold _pending final disposition.                                                                                                                                 ra hold tag _(s) applied to the nonconforning item (s).

Block 3 Continued ___ __ ___ _ _ _ _ _ _ _ _ F-72aO-C233A-72L8362-31 Is,._25b l _8.-L_.3h-2, .36 1,_ 6 and _35-2 __ Block _16_(Cont) _ _ _ . _ . . _ _ . . . _ _ . . . __L. conditional relcane_ls granted _to allow inatellation_of..said_ material __on_ thia 3CR._Correctiona_or_ removal can

                    ._b e_.acc omp11ahad_ without _ c ausing..damaga_ or_ cont amination . t o _na sociat ed_ plan Le quipment_or_s t ructure.                                                                                                                                                                             . . _ _             ..

r" " 2O ~ 7[' ^ Y kklK mas

                                                                                                                                                                                                                                                   ._ $230# .                                                                         T
                                                                                                                                                                           "#cc u'                                       . - .

v ce g \n\ % ;\g & cy= u : g-19E _ . _ . _ . _ . ..Pate ___ _ .._

WCil y Page 3 of 3 Attac1r.actt "A" 9

                                                                                                                        .N Y    $                                                     .
                                                                                                                     \

f$a... SCHRE!BER MANUFACTURING CO.,INC. ' NJ , 1400 West Fourte n Mile Itcad . Ctawson. f.kh;ga , 4 9017 . (313;.t35.;t00

w DOCIMENTATION PACKAGE FOR BECHTEL POWER CORPORATION P'urchase Order # 7220-F-28362-Q.Rev. 5 .

                                    . DRAWINGS NUMBERED:

7220-F-28362-Q-1 Rev. 2 - 7220-F-28362-Q-2 Rev. 2 ~ 7220-F-28362-Q-3 Rev. 2 7220-F-28362-Q L Rev. 2

                        .        7220-F-28362-Q-5 Rev. 3                                     -

7220-F-28362-Q-6 Rev. 1

                    .            7220-F-28362-Q-7 Rev. 1                    ,

SERIAL NUMBERS: B8-1 WAl-1 B14-1 B1 Spacer Plate .. B8-2 WAl-2 B14-2 B1 Spacer Plate - B8-3 UAl-3 B18-1 B1 Spacer Plate s B8-4 UAl-4 B18-2 2B1 Spacer Plate B8-5 WAl-5 B19-1 2B1 Spacer Plate B8-6 WAl-6 B19-2 2B1 Spacer Plate B8-7 UAl-7 B19-3 B15 Support Plate B8-8 WAl-8 B19-4 B15 Support Plate B20-1 WA2-1 B9 B15 Support Plate B20-2 WA2-2 Bil B15 Support Plate B20-3 WA2-3 B12 SB1 Support . Plate B20-4 UA2-4 B13-1 SB1-2 - Support Plate B20-5 WA2-5 BP-1 SB2-1 - Support Plate B20-6 UA2-6 BP-2 SB2-2 - Support Plate - B20-7 UA2-7 BP-3 SB3-1 - Support Plate . I B20-8 WA2-8 BP-4 SB3-2 - Support Plate B7-3 B-10 B16-1 B5 2B1-3 B13-2 B16-2 B6 B17-1 B16-AA (8) pes B7-2 B17-2 B7-1 B7-4

                                                                                                           .                 g
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NONCONFORMANCE REPORT

1. PROJECT NAME JOB NO. 19.* 20.

g NO.155!i.. . PA E bOF1 7, 4

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. BTEM LOCATirh Tinit T _

3 Pncinaavod nn'nty Ecaturcs_Act'.tation flyater.1 M180* M 1 Cl888 "A " W3a *&Pr'722.-J--207-90 Q; th"n A) SER NO- '== = = = " = = = ev. 3 2 tb37"h 1c4

                                                       'fm gNmec;gr>^ar   a Supplier             Automation Industries. Inc.

11. INSPECTIDN CRITERIA 1R NO R-1.0()-3f353 12. ASME AUTHORIZED 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnished By

                                                                                             'I'SP   ION REO'D         ( l YES      (;c) NO

()DWG (y) SPEC ( ) OTHER NO.J WY7 Dov. 2 gy tclRec's ( )Const ( ) Test ( IChant X I IEng ( IFLD

16. NONCONFORMING CONDITION: 24. DISPOSITION CONCURRENCE

1. Specification J-207 llev. 2 Para. 9. A.1 states " Prior to ork I reject repair use am f,hirpnt. the completelv nsnembled and wired equipment shall be innpectna fnr hh78e .I conformance to outline and assembiv drrutings and vir.inta diarrrars. and perfornnnee Ob OJECT FOLLD ENGIN EEN____/a?d57[

D A T t; tested at the factory for compliance with the reautrements of this specification," _ P E NG8 N EH DATE__ Para. 9,L2 states "Duyers waiving of innpaction nna tents shall nn'wav valinvn " d PHOJ _H.!CONSTR A QC N_EEN __._UATE NN Seller from providinte cauipment in accordance with this specification " - _ - _ _ _ . _ . _ _ _ _ . - AuTNONIZED 8HbPCCTON DATL cont. on Page 2 S Ts

17. REPORTED BY DATE 18. VAllDATED BY DATE * *h"f '," ',s ,, g, ., , .,

h b h Y h Y $-/9-78

                       /fl. ROUTING: () O FitLD ENGINEERING ( ) TO OTHERS (SPECIFY) 5 QWgsk$de ~

[ 9-DD-7/3 recc,'ved Itwesea__ tack _ U

22. (h Field Engineering Disposition ( ) Field Engineering Recommended Disposition to Project Engineering l't2t ed[u l4b),_I>. 'Oe._!s2}enD (.

[/d Procurement Sunorvinor to obtain correct I)ocumente._ tion. . (2) Prneuren nt Eupeni .nnntnnt vnnan , en ,vnpinnnmnnt G ana f^" l P"""' m3F J Subsection CCB. I' - -<</ 7' M 4 [ f~ // ' l t 4

23. PROJECT ENGINEERING DISPOSITION T

6 P

26. QC ACCEPTANCE QC ENGINEER DATE AU TilORIZE D INSP'E'CTUii~ OATE

 . .    /                                                                                                                                                                n
    . .i         .c                                                                                                                                                    !               )

NONCONFORMA E _.___ MNs , REPORT (CONT'D) 20PAGE -OF s Continuc_111ock.16__. _ ___ _ ._ __. _ _ .__ __ ____, - _ _ _ __ _ . . _ _ . _ _ _ . . . _ _ _ ContrarI.io_the_ab_ qvb._po__Elec_trical___ Test _Ileports_have yet_been supplied for Panels 1C &3 l and 1C 1d6. See Attachment "A" for 'M 3h88_from_R.L._Castleberry_nuthorhing_shipmpn1 of the above panels. __ ,,. 2dpecification J-207 RcY. 2 Parn._7.B.6__ state;1 "Sq11er shall be responsible for, and shall repair or replace,,_ at his own expense, any and al.1 danege equi _pment uhe_re darage was due to improper preparation for shipment.',',_ , cnntrary in ihn above, _the_glasa in_ panel _ door _ for Panel _lC35,_ subsection _cca._is_.crac_ked., _ _ _ _ _

            "0_" number is__L 2_02.                                      Hold pending final disposition.                                                                                          9         hold ta6_(s) applied to the panels.

_ Block _16_(Cont) _ ..__ _ _ . _ . . _ . _ _ _ _ _ _ _ _ . ____ _ . _ .. _ _ _ . . A conditional _rolcano la grantedto allow installation of panels 1035,1ch3,1chh. correctiona or removal can .be _ accomplished _vithout_capoing damage _or.contaminathn .to acoociated plant _ equipment _or_structurg,_.__ __. _ . _ _ . _ g~~~_

           ~~       ~ ~                                                                 ' ~                                                                                                                                                                                       ~                   '                                                                                         ~
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                                                                                                                                                                                                                                                  ~

Date PFQCE Date

                                                                                                                                                                                                                                                                                                                                                      .____.w.__                             _..
                                                                                               . _ _ . _ _ - . -.-                                                                                           4-   .-                    . _ _                    .,

LQAE Date _ . _ - - _ _ _ . _ __..1_.._-._.~ . . _ _ _ __.. . _ _ _ e -w_a h"**8'* N*M-' emen-eW__m. mum-am .m ea es-e___ --_ew - e_ men e _m _W*."**.eee'*m_h a me e4 em.m . m . e-. e_i_ e.w n. ..e_ . , ..

          ._sumum       ,es._.           .. en   _.w.-yem.m....s.*e_--=4 emu--m-_                                     _..e_e          we-_we.-.eu-_.-==-_                _a              _.                     . e_     -_
                                   ..h --e                                        wem.W                  =._4__+m=e.                                      4e_-_e_                 a_hw _ % eyeog g e                            wy.p.                                   m                                                               g,,.              . .,, ,,

6 8""* eu=_ _-mehe. _Nwhe .._m .eee_.

                                                                                                                                                                                                                                                                                                                     ,            ,                                                                        - - W

s ifen ? Pogg 3 cf 3 M' t,tteelt-mt "A L_1/ g/, , ' 3L CM _ ( NL_ , 4 AUG 1 S BH VITROLABS SS , , _ [ BECHTEL ARB 8d 7/7 S10-223-6032 CLG 710-625-9642 .. TWX 3403'8/16/7S 9:44 - ATTN : C,'E,. SUER / J.C. SCHUESSLER ,- w SU3 JECT: CPCO/ MIDLAND PLANT --J03 7220 - P.O. 7220-J-207-AC, EN3INEERED SAFETY FEATURES ACTUATION SYSTEM . FILE: J-207-PR . IN RESPONSE TO VITRO TWX TO BECHTEL DATED 8/10/78 , BE ADVISED TilAT BECdTEL ENGINEERING APPROVES THE SHIP!4ENT OF UNIT I SENSOR CABINET A (SCA) SHORT UNE (1) SOLATION AMPLIFIER ASSUMING ALL OTHER EQUIPMENT AND DOCUMENTATION IS FOUND To BE IN ORDER. ,

                                                                                                         ~                    ~

( .50 BE ADVISED THAT BECHTEL WAI' ESV THE SEOUREMENT FOR THE

  .. ELECTRICAL PERFORMANCE TEST RESULTS (CATEGORY 26.2, VERIFICATION

REPORT) TO BE SUSMITTED WITH THE UNIT! ESFAS CABINETS WHEN .

SHIPPED. THE ELECTRICAL PERFORMANCE TEST VERIFICATION REPORT . ,

IS TO BE SUSMITTED WITHIN 3 WEEKS OF EQUIP!4ENT DELIVERY. IN ADDITION TO THE UNIT I .ESFAS CABINETS, THE UNIT '2 MODULES ,

  !!ETAINED AS TEST SP ARES FOR UllIT l . TESTING (SEE TdX FROM BECHTEL                                      p               //8 TO VITRO DATED 6/22/78) SHOULD BE SHIPPED WITH THE UNIT I EQUI Pl4ENT.

p (/j.I - R.L. CASTLE 9ERRY (g f '? y' ANN ARBOR /7PE21iS/@7220-001/ER fhO y . , VITRDLASS SS O[ p .,

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i_, . . s .i ; 8 ( , xa , NONCONFORMANCE REPORT

1. PROJECT NAh1E JOB NO. I g g, go,

                     't *idland                                                                   "220                                                                      NO.              PAGE 10F.=.

2. UNITISI 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION fnit TT B A U ORf f 906570 E 2 01cmnlcDqrator Fcedwater Ucader Assemblics Posevv111e. Grid P 31

6. P.O. OR SPEC NO. 7. SEnl AL NO. 8. R CEMENTPART 9. SOURCE 10. CP'9 ACTOR / SUPPLIER 11 1 . 6 See m k. 16 P/N geREV . EER NO. Supplier Babcock & UilCOX

11. INSPECTION CRITERIA IR NO A 13.SRETCH ATTACHED 14. Discovered During 15. Equip Furnished By

()DWG ( ) SPEC klOTHER NO 120-Jf4T,3,834,ggc _O T- ,, p (LYE 3';'Jljg'J.E0 (MNO 9 (LYES D3 NO IMRec*g ( IConst i ITest 00C1.ent ( IEng ( IFLD

16. NONCONFORMING CONDITION 24. DISPOSITION CONCURRENCE

                                                                          -2                               2 0 &W "hdw N edah d the B & U Data Package for availability, legibility and traceability in accordance                                                           -iT8h l ** *" ! " ' f **

trith the requirements of the B & U Ouality Rc'a uirements l'at:ix (QIUd." Contrary to m~ Y-d'/-fi. I the above, the CA Data Pachace supplied for thin Fcedrater IIcaJer Assemblics thrk fMOJ TENGt EER OATE Mon. A 3 22-212-55-1 & 2 and A 12'4-212-55-1 & 2 shoved no indications of a Hydro M 9 Tri/63<r /42 -M PROJ CONsTH QG)bMGINEER DATE Tent beinn rierformed or Tmnact Test data beinn suonlied ner the requirements of the U AUTHOMSZED INsPECTOM DATL ontt Cont. on Page 2 an. esp sne n ucsnTs l

17. REPORTED Y DATE 18. VALIDATED CY DATE OftAs. . f, ~$~ gt, Q t].-Q eff 3

[21. ROUTING: ,% T6 FIELD ENGINEERING ( l TO OTilERS (SPECIFYI 22.D Field Engineering Disposition l ) Field Engmeeting Recornmended Disposition to Prokact Eng'neering Me - t?nl tnv T.ng RG/ '.anthnienI nitc_reprcacnhat1Yn: ui11 i n mirn thnt requivnd NVVNT.iXYYYY I docVRentation io obtRined. /7 ,- Y. lh . . . is :7fshr 6 [ f 23. PROJECT ENGINEERIN'*i DISPOSITION

                                                                                                                            /6fA 19/zr/W

[ t i b

26. OC ACCEPTANCE k OC ENGINEER DATE 4 -

AUTalORIZED INSPECTOR DATE f @ G Q

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I NONCONFORMANCE REPORT

1. PROJECT NAME JOD NO. 13. 20.

NO.2556_ PAGE 10F1 Malnnd 7220

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. BTLM LOCATION 1&2 II/A N/A Replacement Cable, Therm fit & Gashets Q.C. Hold, Uhse. //1

6. P.O. O ECJJO. 7. SERI AL NO. 9. SOURCE 10. 2MNTNXCTOR/SUPPI IER

8. REgCEMENTREV PART SER NO.

g O-g 0-AC P/N SupDlier Amnhenol Sams/ Dunker Romo

11. INSPECTION CRITERIA ' IR NO H-1.OO-3601 12. ASME AUTHORIZ,ED QD 13. SKETCH ATTACHED 14. Discovered During 15. Equip Furnahed By NO.E 90 RPV- 5 "[S,P CslO,N,Rfo ( ) YES 00NO D1 Rec's ( IConst ( ITest ( ) Client D3 Eng ( IFLO

()DWG (M SPEC ( ) OTHER

24. ISPOSITION CONCURRENCE

16. NONCONFORMING CONDITIOyjpecification 7220-E-20 Rev. 5 Para.12.1 states: "tiritten rework I reieC8 l repeir I uggdL eertification and/or certified test renorts shall be submitted as reauired by Form WC L

i l C '421-D." __

                                                                                                                                                         ' [w $-8d EC T F6 ELO ENG8N EE F4        D A T t; Contrary to the above, no Form G-321-D or Quality Verifi-                                                                                _

DATE Cation nocumentation hadeen recciyed for the reninecment materini listed in Tilock k bhPHOJ CONS TN QC EN bM f?dM DATE

54. "O" minber is 3.002. Hold nendine final disposition. (hold tarr(s) annlied AU T HO HlZ ED INSFCCTO N

( DA1E to the nonconforminn item (sh' ' E ' * " " * ' " """*"

17. REPORTED BY DATE 18. VALIDATED BY DATE fM1 s CdA $ h[ fy I Sl-7f

21. ROUTING: s ) TO FI D ENGINEERING ( ) TO OTHERS (SPECIFY) 22.;CQ Field Engineering Disposition ( ) Field Engineering Recummended Despoution t Project Engmeering Pencuremeyt Supervi ene to ahtnin proper dockh20ntr.110D.

M (@//48d m 9 27-76 . 1

23. PROJECT ENGINEERING DISPOSITION l

26. OC ACCEPTANCE OC ENGINEER DATE AUTHORIZEU INSPECTOR DATE 6 e @-

n m L) [. x' 0 N.ii . O P"T h k NONCONFORMANCE REPORT

1. PROJECT N AME JOB NO. 13. :c0.

flidland 7??O nc.N PAGE10d

2. UNITISI 3. DRAWING /PART NO. ,

REV 4. ITEM DESCRIPTION 5. ITEM LOCATION Convlon C-127 3 Misc. metal-tan 4 fam enheds Poseyville l'aydorm Area

6. P.O. OR SPEC NO. 7. SERI AL NO. 8. REPLACEMENT PART 9. SOURCE 10. CC.J? RACTOR/ SUPPLIER P/N C-233 !!/A REV_gfg SER NO. Constructir n fl/A

11. INSPECTION CRITERI A 1RNO N/A 12. ASME AUTHORIZ,ED 13. SKETCH ATTACHED 14. Discovered Durina 15. Equip Furnished By INSP I REQ D

((i DWG ( ) SPEC i1OTHER NO._G._} 27 ()YES f)() NO ( IRec's lyConst ( ) Test ( ) Client ( IEng gIFLD

16. NONCONFORMING CONDITION: . ' 24. DISPOSITION CONCURRENCE rework I reiect I repair -use es is '

Dratting C-127 Rey. 3 list misc. metals as "0". I 1 ~ Contrary to above the anale embeds for the alve Pit 1 fi 3 roof slabs were field __PROJ ECT F8 ELD ENGIN EE R DATE procured _and_ fabricated _por the finn Q cection_Df SpecificatfOn 7220-C-233--IlOld , , , , , , , , , , , , , , , , o,,, D g Sp- Q 14*t !LDn? "A ~ l0AA f OS $hdO ,,,,_,,,,_,,g- a,,, AU1 HOH8 ZED 8NsPECTOR DATE an. s sPOsire N nEsutis

17. REPORTED BY DATE DATE Jerry llorris

                            %fl/
                            /            9/20/78                                    p'@. VALIDATED                  g         BYMy 9,.A / - 7 6

21. ROUTING: I U LD ENGINEERING ( ) TO OTHERS ISPECIFYi

22. ( ) Field Engineering Disposition Field Engineering Recornmended Dispos P ojec eer ng

_The_ welds for thesn embede wern inspected by_ field _engincening-and fOund-tO-be satisfactory. Field engineering recormiend to "use as is".

                                                                                              /?
                                                                                            $ w h? w                          4 L*-79                                                 '

(177]%ZD 9 7 8

23. PROJECT ENGINEERING DISPOSITION 7

26. OC ACCEPTANCE OC ENGINEER DATE~

AUTHORIZED INSPECTOR DATE s

1. PROJECT NAME NONCONFORMANCE REPORT f ,

p JOD NO. 19. 20. 111d1and 7220 " MO- PAGE 30 g tg Tg_ 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION mSnaue N]A N/A DST!! A-307 Ilex Head Dolts . Q.C. Hold Whse. //1 Oc 7. SERI AL NO. 8. REP EMENTPART 9. SOURCE 10. 50NthAUTOM/ SUPPLIER P/N REV SER NO. Rev. O N/A Supplier Talley Fasteners Inc.

11. INSPECTION CRITERIA II-1.00-3F6 12. ASME AUTif 0RIZED 13.SKETCll ATTACilED 14. Descovered During 15. Equip Furnished By

()DWG tiSPEC kiOTHER IRNO NO_Anm A-3M/-7hi7s,PgpgiON,np90D 11YES lM NO IMHeve Il Conn ( lien i IClient t lEr g MFLD

16. NONCONFORMING CONDITION-ASTM Specification A 307-716 Parge_ Q,.O__ stat _qs ; " Dolt _hCAdfL_ 24. DISPOSITION CONCURRENCE ~

v.wmk < elect I see si,7 use n~h_~ mhg11 be marked (by raised or de_presagd_mgrk_at the option of the manufacturer) to m _ Y, i I ~ identify the manufacturer." Contrary to the abOve, the following were not marke L -

                                                                                                                                                                 >N              9c2Q           )

AECT F0 ELD ENGSNEER D4TE with thc_!r.anufaqturgr identification marke ENGIN ER DATE

                                                                                                                                                -PHOA     ONsTH QC
                                                                                                                                                                   $         EER       QATE Continued on Page 2 AU TOGOHt 2 E D INSPECTO N            DATE

17. REPORTED BY DATE 18. VAllDATED BY 2s. OssrossisON nEsut.Ts y DAT fg

21. ROUTING: ( l To Sh (

t.D ENGINEERING ( l TO OTl4ERS ISPECIFYi ff

22. ()) Field Engineering Disposition ( l Field Engineering flacommended DispositTo o Project Engineering pg j -14210

         . _RojonLL_Elo d l' ocurement_Suporylao .16_ t o _ re turn th e _nonco n foun'an p._i t em a_1.o_ the

___Yondore__ ., 7'O I-2 A_? .__/$~/0 '7- __ 6

23. PROJECT ENGINEERING DISPOSITION

26. OC ACCEPTANCE OC ENGINEER DATE AUIllORIZ E D INSPECTOR DATE I a

   -Q                                                                                                                                                                                                                                     (                         )                                                                                                                                                                                3 g59 to ~                                                                       .

NONCONFORMA. ' EPORT (CONT'D) 20 PACE 2 OF __ % _1558__-

                                                                                                                                                                                                                                      't Continue Block _16_ _ _._.. . ...                                                                                                                                                                                                                                                                                                                              __. __..._
                                 ..                                  _._ . .... . _.. .. .                                                                                   @O 'EAc-H .YZ                                                               ? E 2. __ 6-30                                                                                                  8 o L T S_ _lo _ C '__ . __.__. ._-.                                                                                                      .             _

1,200_each 1/Is" - 20 x 3/1 "_ A-307. . Bolts _ .._ 6 792.cach 1/1 " - 20 x 1" A-3 W Dolta 6 5,000_cach 1/II " - 20 ic 2" A-3W Bolta . 288 each 3/8" - 16 x 1" A-3 W Dolts 290.cach 3/8" - 16 x 2" A-3W Hex Dolto

                                                                                                                                                       . -. . 315.cach _7/16" . 20 x.1'.' A-307 IIer Mita._.                                                             -

2OI L !

      .._e.
                                                                                                                                            . ..__..                                           ench .7/16. - I Lx.11'.'. .A-307_ IIcx Dolt's_
      ."9 " number _._ia inde_tgminate._Jiald_pending final _ dispoq1 tion.

3 hold tagn applied to the nonconformin.g item (s]. _

                                                                                                                                                                                     - _                                         -.m.-                      -

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                              . .-          a,em..        -,   m.-wwe gem-                  ==m.                                    _ * *6                 6.e..+-*e*he                                        ."-         =4*-           +=                                   . 4.-_-sa.m+S-e                                       ..ew          -um==maeme-e             ==     --..4                         m                      ee g ae   ...m.,*                          gum =e-.           g
                                    .                        -. _ . . .                                                                     -.--.-i           e_              . _ . . . . - = = . . _ .                                       . .. _ .                                                                      -

_ . . _. _. ,m 9 __. . . .. - - _ . - . . _ - . _ = . .. -. . . . . . . . _ ,.. .,_e_.,.... .

     .        w.. auw gmmes p          .-umsee-+us.            O_.ehe='                    N@           e-m_            e           e e
                                                                                                                                                                   .emine-e          m e m e.e        m         e. m.,-                            _      -mag.em mm

_..ammm. ,,m%._ mgang, ww , ,,,,, ,.,,, , , , _ _ue, e am n . - _ so .mu.m e e e. ele ee.e==r +*. e-*e. -.e e e==- .

                                                                                                                                                                                                                                                         ===eehm                                 ea*                           . .

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                                                                                                                           /          t                                                                                                  e              :

(v ) (%- / \v / NONCONFORMANC. .f' ORT (CONT *D) s.PAGE l Or 1 14. NCR NO. 3

*t

24. Disposition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence

                           .        leem                                                         item                          .                                             Item HEWpnK            QEJfCT               RE P AIR   USE AS IS  REWORK         REJECT                RE P AIR   USE AS IS                  REWORK         REJECT                   REPARR            USE AS IS e    l _

( WbE%' /dkO/M] PRdit CT F BELD ENGINEER DATE ' FROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PH JEC NGIN R DATE PROJECT ENGlh2ER DATE PROJECT ENGINEER DATE g'lll/ OJE TCONS R E NGINE E R l$lbSl$ DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEER DATE AUTHORIZE D INSPECTOR DATE AUT HORIZE D INSPECTOR DATE AU T HORIZ E D INSPE CTO R DATE

24. Disposition Concureonce 24. Disposition Concurrence 24. Disposition Concurrence item item llem REWORK REJECT REPARR USE AS IS HEWORK REJECT REPAIR USE AS 8S nEWORK HEJkCT R E P AIR USE AS IS PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEE R DATE PROJECT ENGINE Eft OATE PROJECT ENGINEE R DATE PnOJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE PROJECT CONSTR OC ENGINEE R DATE ,

AUTHOnlZE D INSPECTOR DATE AUTHQn12E D INSPEc ton DATE AUTHOnl2ED INSPECTOR DATE

24. Di.po.iiton Concurrene. 24. Dispo. mon Concurrence 24. Di.poetilon Concurrence item llem Itens nfWORK HE JF CT fiE P Aln USE AS IS DEWOftK llE JE C T f1E P Aln USE AS IS REWORK HEJECT REPAln USE AB IS

                               ~PflO.ll'C T ril: 8.D F NQiNF E n                D Af fi      PftOJrCT rirl13 FNOlHr rit                    DATF                         PnOJECT PIER.D ENGINSEn                          DATR o

rnOJrCT t NOINEl n DATE PROJECT E HotNEtfl DATE PftOJECT ENGINEER DATE PitOJI:CT CONSTn OC ENGINEEn DATE PROJECT CONSTil OC ENOtNEER DATE POOJECT CONSin OC ENGINEER DATE AUT ilonIZE D INSPECTOR DATE AU THOnt 2 E D INSPE CTO R DATE AUT HORIZE D INSPECTOR OATE ( 24. Dimosition Concurrence 24. Disposition Concurrence 24. Disposition Concurrence item item item HEWORK f1E J E C T R E P Ain t>SE AS [ HEWORK REJECT REPAln USE AS IS FIE WO R K HrJECT REPAIR USE AS IS PROJECT FIE LD ENGINEE R DATE PnOJECT FIELD ENGINEER DATE PROJECT FIELD ENGINEER DATE PROJECT ENGINEER DATE PROJECT ENGINE E R DATE PROJECT ENGINEER DATE

PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEER DATE PROJECT CONSTR OC ENGINEE R DATE TUTHO l D INSPECTOR DATE AU THORIZE D INSPECTO DATE AUTHORIZE D INSPECTOR C h ;

8 *

                                                                                                                                                 +,
                         '-    4                                                                                                           i,       j                                                                                 (

x/ O

                            .t E NONCONFORMANCE REPORT JOB NO.                                                                     19.                   20.

1. PROJECT NAME

                                                                                                                                                                                                         " *1 <9               "#Ut l*I
                                                                ,. W W                                                       7220

2. UNIT (S) 3. DRAWING /PART NO. REV 4. ITEM DESCRIPTION 5. ITEM LOCATION I le II N/A N/A Misc. Equipment for !5 tor Control Centers Q.C. IIold, Whse. '/ 1

6. P.O.X)R3 CEC 2EII. 7. SERIAL NO. 9. SOURCE 10. CONTRXUTUM/ SUPPLIER 8.

P/N REgCEMENT REV PARTSER NO. g20-g 'l AC Supplier ITg Gop1d

'/A

11. INSPECTION CRITERIA Il-1.OO-3%f IR NO.fM pny _ Tg

12. ASME AUTHORIZ,ED EQ D 13. SKETCH ATTACHED 14. Ducovered During 15. Equip Furnished By NO INSP I (LYES CONO DO Rec *g ( IConst ( ) Test ( IClient D3Eng ( IFLD

()DWG (M SPEC ()OTHER

16. NONCONFORMING CONORTION: 24. DISPOSITION CONCURRENCE Snecification E-7 Itev.14 Para. ~4.2 states " Written . repair reworir f eiet t - uEat is

                                     .documntation and/or certified test reports shotrinn that the control centers and                                                                       IMc individual components designated Class IE meet the requirements of the tests out-                                                                    ( : JE[ hT F8ELO :. i.ENGINEER s          72f.7]

OATE I lined in Section 8 of the specification and documentation tabulated on Form G-321-D. PHOJ r "MP DATE l g xx- ff _ y E1,e U X,z e4G0 rfj'E M p .2g;;77-fontrarv to the above. no documentation or Form G-321-0 was received for the

                                                                                                                                                       '                                     PHOJ CONsT H QC             4GS NEE N      DATL materini listed on Attachment "A" none 1.2d, "Q" ntur.ber is 3.1 C'+. Ucid pending   _

AUTHOHB 2 E D INsPECTOH DATE finni disposition. 3,_ hold tag (s) applied to the nonconforminc item (g). a s. asp sit ON HEsut.ts 17 EP RTED BY DATE 10. VALIDATED BY DATE w ~E E ~~N flh Ts. . f"

                                                                                                                                                                         }'   f                                                                '

_Al. ROUTING: ( T IE'LC ENGINEERING ( ) TO OTHERS ISPECIFY)

22. (X Fiald Engineering Desposition ( ) Field Engineering Recornmended Disposition to Protect Engineering Prnnnvement SupnWi nni* tn nhinin proper documentatinn.

As ~ 47dt% , 7- 2 C 78

23. PROJECT ENGINEERING DISPOSITION i i

26. OC ACCEPTANCE OC ENGINEER DATE AUTHORIZED INSPECTOR DATE

r w Attachment "A" hge 1 of 33

k. .

cy: ;, .=]r

h Gould Inc.. Contros and Svstenis D v.s on N C'1 ), co Page 2 of 4 *

                   .        J * .'s                                                                         .7                             P.O. 8 os 306, West.a. aster. Md. 1157 yae
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