ML20094F564: Difference between revisions
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| number = ML20094F564 | | number = ML20094F564 | ||
| issue date = 05/10/1984 | | issue date = 05/10/1984 | ||
| title = Generic 300 Start Tests for Electro-Motive Div of General Motors ( | | title = Generic 300 Start Tests for Electro-Motive Div of General Motors (EMD) Model EMD-645E4 Diesels | ||
| author name = Falter H | | author name = Falter H | ||
| author affiliation = MORRISON-KNUDSEN ENGINEERS, INC. | | author affiliation = MORRISON-KNUDSEN ENGINEERS, INC. | ||
Latest revision as of 20:41, 24 September 2022
| ML20094F564 | |
| Person / Time | |
|---|---|
| Site: | Clinton  |
| Issue date: | 05/10/1984 |
| From: | Falter H MORRISON-KNUDSEN ENGINEERS, INC. |
| To: | |
| Shared Package | |
| ML20094F543 | List: |
| References | |
| NUDOCS 8408100101 | |
| Download: ML20094F564 (152) | |
Text
.. 3 POWER SYSTEMS A tsustfutO86E80UD9tN 0lvesO80 General Electric Company 4
9 May 10, 1984 Page 2 ,
SUBJECT:
Generic 300 start tests for Electro-Motive Division of General ifotors (EMD) Model EMD-645E4 diesels.
ORJECTIVE: To demonstrate restartin9 reliability and load pickup capability, IEEE Standard 387-1972 and 387-1977.
TESTS: All tests were conducted on Tandem Diesel arrangements of the following conbinations: ,
a Tanden 16-645E4 - 900 RPM. Exhibit 1 b Tandem 16-645E4 with a 12-645E4 - 900 RPfi. Exhibit 2
- c Tanden 20-645E4 - 750 RPM. Exhibit 3 RESULTS: This is to certify that the data presented are copies of actual test results.
Very truly yours, POWER SYSTElis o A MORRIS 0'-KriUDSEN DIVISION AS S Y Harry W. Falter, P.E. ',,o.....,,,,,**,,
CAR 0 Division Engineer V ,,.
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- Please note that item (c) is test data portaining to the Beloit generator unit and the auxillary systens for the 645E4 engine model.
The auxillary systems are identical for all engines of that model irrespective of the number of cylinders (i.e.16 or 20).
h 0400100101 040006 iDH ADOCK 05000
POWER SYSTEMS A heUftfutos6RP:UDMie DeVittOes
SUBJECT:
Generic 300 start tests for Electro-Motive Division of General hJtors (EMD) Model EMD-645E4 diesels.
OBJECTIVE: lo demonstrate rest.irting reliability and load pickup capability, IEEE Standard 387-1972 and 387-1977.
TESTS: All tests were conducted on Tandem Diesel arrangements of the following combinations:
a Tardem 16-645E4 - 900 RPM. Exhibit 1 b Tandem 16-645E4 with a 12-645E4 - 900 RPM. Exhibit 2 c) Tandem 20-645E4 - 750 RPM. Exhibit 3 DISCUSSION: Proportional load division between diesels of the tandem arrangement is accomplished by means of the Woodward 2301 governing system and the Woodward governor actuator EGB 10 or 13P mounted on each engine.
The starting system components on the diesels for (a) and (c) above are EMD standard. The components on (b) except for the starting motors were to the ASME Section !!! Class 3 Code but the system function and arrangement was the same as for (a) and (c). The components used including the air start motors are the same size for all units.
Figure 1 shows a typical EMD16-645E4 tandem arrangement. Figure 2^
, shows a typical EMD 20-645E4 arrangement.
Figure 3 shows a typical EMD 645-E4 engine mounted starting system.
The starting logic and controls for tests (a), (b) and (c) were essentially the same with no significar.t differences.
The startirig phase is actually in two parts:
(a) Start signal, start logic and cranking.
(b) The acceleration due to available engine torque when the engine fires.
Part (a) is essentially the same for all units tested and for which there are recorded 900 valid tests.
Part (b) is the acceleration to rated speed as a result of engine torque vs. system inertia. For all the tests, the acceleration was within the specified time limit of 10 seconds.
The generator inertia for the GEAPD llPCS differs from the inertia of the tests in this discussion. However, site tests conducted by GEAPD on the liPCS unit have verified the acceleration within the specified limits.
g A minimum of 50% resistive load was applied to the diesel-generator for each of the tests (a), (b) and (c) to demonstrate the load acceptance capability of the units being tested.
POWER SYSTEMS A MORlWSOf6KNUD$EN DIVISION 2
m- The test conducted for (a) was done with 300 cold starts and no hot starts. This test was done prior to the 10% " hot start" requirement.
However, test (b) and (c) were conducted with 90% cold starts and 10%
hot starts.
It is noted that there is no significant difference of the start and acceleration time between " hot" and cold starts.
() Cold starts are those made from standby conditions wherein the engine jacket and lube oil systems are kept warm by externally supplied means as is duplicated in operating plant conditions.
() Hot starts are those made from conditions where the engine jacket, lube oil system, and engine case with internal components are at normal operating temperatures the result of thermal gain from a previous run.
Remarks about Excerpts of Data Strip Chart records of every 50th start show the following variables against time.
() Acceleration, RPM
('~ ') () Power Leading, KW
() Current Loadir.g, AMPS
() Frequency, HZ
() Potential, VOLTS Fig. 4 shows how the charts may be read.
General Remarks about Exhibits Each start consisted of:
a) Starting signal b) Acceleration to rated speed within 10.0 seconds from issuance of starting signal, c) The sudden application of at least 50% resistive load at the 10.0 second point.
d) The load level (50% minimum) was maintained until the jacket water, lube oil, and cylinder head temperatures stabilized.
Stability for a variable is judged to be reached when the plot flattens beyond the knee in the conventional sense, lhis takes approximately 25 minutes from the start signal.
l
~=
POWER SYSTEMS -
{} '
TANDEM DIESEL-GENERATOR
. QUALIFICATION TEST.
300 CONSECUTIVE COLD STARTS The tandem diesel-generator assembly includes:
- 1) EMD 16-645E4 Diesel R.H.
2 EMD 16-645E4 Diesel L.H.
3 Electric Products Generator rated:
Continuous - 4400KW . 8PF 2000 Hour - 4750KW .8PF i Hour - 5000KW .8PF
, 6900 Volt, 3 Phase, 60 Cycle (900 RPM)
- 4) Electric Products Static Excitation
- 5) Governor System - Woodward 2310 Control EGB10/13P Actuator
'O Each tandem assembly will be subjected to a 72
' hour load test at 4750KW, 0.8PF prior to con-ducting the 300 cold start qualification test.
t i .
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PCWER 8so-' RSYSTEMSDIVINION OFMORRISDN-KNUDSEN CO.MPANY INC.
/~ P. O. BOX 1928 ROCKY MOUNT, N. C. 27801 TELEPHONE (919) 977-2720
( PRESTART LOG SHEET Unit #Aff M Test # /[O Dakop471976 io A A OC B QC Ambient Te mpe ratu re -------------- N-- Barometer Reading--------------- M O- " H u m id ity - - - - - - - - - - - - - - - - - - - - - - - - - dO- - Hot L e g L. O. T e m p. -- --- --- - - - - - - - -- - - /37 /3i Hot L e g. J. W . T e m p. - - - - - -- -- -- -- - -- - - - //A //8/ DC S upply Volt age - - ----------- --- lM-- A uto-Sta rt Pos ition- ------- ------- M S' Lube Oil St and -by P re s s - ---- - ---- -- -- - -- / Jl /I Pressure in Air Tanks------------ SM-Pressure in Air Tanks /76 immediately after start Remarks - Test T.echnicianh . u.), h l PSD QC hjf (Zj Witne ss , I , I l LO l
POWER 8so- 2 QSYSTEMS DIVINIOS' OFMORRISON KNUDSEN COMPANY INC. IO START LOG SHEET UNIT #Nh 3h TEST #! DATE APR 1 7 1975 Interval Time A.C. Volt A.C. Amp Freq. KW A B C A B C 1 min. .T.' O f {p4de _ 64pb &4de &$O $&Q_ _ jff_ hO & 33 5 min. $,* @f* (9900 &$$O &QGD jfD QL yfD 60 3X}} 10 min. 5:10 6900 49eo 4940 AfD A$o AfD && 3355_ 15 min. $ lf & Q00 &V00 &$00 A$0 $$O ,)$0 h0 $$35 Success Vo i(1 Failure TEST TECl!NICIAN M . /2 ) b s J PSD QC dd h WITNESS l REMARKS l LO
POWEIt 83o-3
- SYSTEMS
' DI9'INIO.V OFMORillSON.KNUDSEN COMPANY INC.
m START LOG SHEEI Unit -A/B Test # -Date Interval Time Exhaust Intake l Back Press. Suction L.O. Press. F.O. Press. Inchos Hoo Incho< H ,t > 5 too a a ^ a ^ B ^ B 2 min. 5: 02- 4,3 s,o 5,4 5,4 9 2- 9 Z- 4/ 5 2__ a min. S'04- +4 6, z 54 5, 7 86 87 4} 5% a min. S',OB 44 5, $ 5,1- 5, 7 8I A6 d.l 5% is nin. E?15 4, 5 5,5 F,4 5,7 76 82 4l SL TEST TECHNICI ANM. /A) . REMARKS PSD QC [/ /N/) WITNESS
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r 1 gb[hf[Q 850-1 PSYSTEMSsurINIeX OFMORMSON-KNUDSEN COMPANY INC. P. O. BOX 1928 . ROCKY MOUNT, N. C. 27801 TELEPHONE (919) 977-2720 O'~N PREST ART LOG SHEET Unit # A J g3 Test Il j o O Date APR 2 6 1975 A OC U QC Ambient T e mpe ratu re ------------ -- Ba rometer Re ading---------------- 2G12-H u mi d i ty - - - - - - - - - - - - - - - - - - - - - - - - - 3 7- - Hot Le g L. O. T e m p. -- -- - - - - - - - - -- - --- - - /Ob /0 Hot L eg. J. W . Te m p. - - - - - -- - - -- - - - - - - - - /0/ I#b DC S upply V olt age- - ---------------- /8 A uto -St a rt Pos ition - - ---- - - -- -- ---- - pA Lube Oil Stand-by Press --------- - ------ E# Pres sure in Air Tanks----------- -- d8A - Pressure in Air Tanks 2 03-immediately after start Remarks - Test T.echnician f . g/.g l'8 U G C & L' Witness e FO
POWER 85o-2
. gsrsmus DI9'INCON OFMORRISDN-KNUDSEN COMPANY INC.
Qfjm L) - START LOG SHEET UNI u A 3 n_3 TESw n oc nATAPR 2 6 1975 Interval Time A.C. Volt A.C. Amp lFreq. KW 7:u3 A a l C - A B C 1 min. 3 :4u $900 $900 8960 $70 $f0 970 60 333 3 5 min. 3,Wif b900 bT00 8 700 970 $@D ;170 80 3333 to min. 3.'53 8960 b900 6900 $ 70 0-f0 970 (p 0 3313 15 min. 3 .' S Y bNO bT0 0 bV00 bYO $$O $YO bO .T353 Success Void Failure (d v TEST TECilNICIAN [ _- PSD QC b ,/ WITNESS REMARKS e l 1
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PCWER 8so-a RSYSTEMS 2910 ' INION OFMORRISON.KN!)DSEN COMPANY INC. O START LOG SHEET A7 d3 o0 APR 261975 Unit -A/B Test # -Date Interval Time Exhaust Intake Back Press. Suction L.O. Precs. F.O. Press. Inches H,n Inches Hon A B A B A B A B
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