ML19329F546

Nonconformance Rept 12 Per Condition 2 of CPPR-81 & CPPR-82 Re Const Work Performed During Jan-Mar 1976.Resumes of Bechtel Corp & Util Engineers Encl

ML19329F546
Person / Time
Site:	Midland
Issue date:	03/31/1976
From:	CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML19329F542	List: ML19329F541 ML19329F546
References
NUDOCS 8006300742
Download: ML19329F546 (19)

Text

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d Consumarc Powar Company Report #12, December 30, 1975 n)

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Pursuant to Conditions 2 F.B. and 2 F.C. of Construction Permits CPPR-81 and CPPR-82, the following report covers the period January 1 - March 31, 1976.

A. Construction work to be performed during the period:

JANUARY 1976

' Facility: Auxiliary Building

1. Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit & proca.ss piping and concrete for the elevation 614' slab-on-grade at penetration access area for Unit 2.

2. Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit and process piping and concrete for the fuel pool to elevation 633'.

3. Begin the installation of reinforcing steel, form-work, embedded metal, conduit, sleeves and process piping and concrete for the walls to elevation 634'.

Facility:. Containment Building #1

,V O 1.

.k Continue the alignment, tack weld, production weld-ing and leak chase installation for the elevation -

673' to 753' containment liner plate assembly panels.

2. Begin the alignment, tack weld, production welding 1

and leak chase installation for the dome liner plate sections. '

3. Begin the installation of embedded metal, reinforc-ing steel, post' tensioning embedments and formwork for the exterior wall from 632'-5".

Facility: Containment Building #2

1. Continue the alignment, tack weld, production weld-ing and leak chase installation for the dome liner plate sections.

2. Continue the erection, alignment, welding and leak chase of dome liner plate sections on the circular jig.

3. Begin installing the columns, trusses and cables for the liner plate second lift erection.

4. Complete installing the lower section of the equip-k(..) ment hatch penetration.

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\s / Facility: Turbine Building #1

1. No activity this month.

Facility: Turbine Building #2

1. No activity this month.

Facility: Yard Structures & Improvements

1. See Subcontracts. All other construction activities suspended during winter.

Subcontracts

1. Continue construction of Class "B" warehouse and change house extension.

FEBRUARY 1976 Facility: Auxiliary Building

1. Continue the installation of decking, reinforcing

/N steel, formwork, embedded metal, conduit and process

. ( (_,) piping and concrete for the elevation 614' slab-on-

' i grade at penetration access area for Unit 2. -

2. Continue the installation of decking, reinforcing {

steel,'formwork, embedded metal, conduit and process piping and concrete for the fuel pool to elevation 645'.

3. Continue the installation of reinforcing steel, form-work, embedded petal, conduit, sleeves and process piping and concrete for the walls to elevation 634'.

4. Begin tha installation of decking, reinforcing steel, formwork, embedded metal, conduit and process piping and concrete for the elevation 634' slab and pipe~

penetration pit north of column line A.

5. Begin installing penetration sleeve extensions from Unit #2 containment building to auxiliary building j east electrical penetration access.

6. Begin installing mechanical equipment in elevation 568' (Drain Tanks, etc...).

Facility: Containment Building #1

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fs/ 1. Continue the alignment, tack weld, production weld-

L' i ing and leak chase installation for the elevation 673' to 753' containment liner plate assembly panels.

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- (. ing an'd leak chase installation for the dome liner plate sections.

3. Begin the installation of embedded metal, reinfore-ing steel, post tensioning embedments and formwork for the exterior wall to elevation 652'-4". ,

4. Complete the installation of concrete for the exter-

'ior wall to elevation 642'-7".

5. Begin the installation of formwork, embedded metal, sleeves, reinforcing steel and concrete for the north

• and west buttress tendon service shafts and tendon gallery access shaft from elevation 612' to 635'.

Facility: Containment Building #2

1. Complete the. alignment, tack weld, production welding and leak chase installation for the dome liner plate sections.

2. Continue the erection, alignment, welding, and leak

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chase of the dome liner plate sections on the cir-

{' (( j cular jig.

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3.

Complete installing the columns, trusses and cables for the liner plate second lift erection.

Facility: Turbine Building #1

1. No activity this month.

Facility: Turbine Building #2-

1. No activity this month.

Facility: Yard Structures & Improvements

1. See Subcontracts. All other construction activities suspended during winter.

Subcontracts

1. Continue construction of Class "B" warehouse and com-plete the change house extension.

MARCH 1976 iv sj Facility: Auxiliary Building

1. Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit and process piping and concrete for the elevation 614' slab-on-

. grade for penetration access areas for Unit 2 & Unit 1. .

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,_ 2. Continue the installation of decking, reinforcing d steel, formwork, embedded metal, conduit and. pro-cess piping and concrete for the fuel pool to elevation 659'.

3. Complete the installation of reinforcing steel, formwork, embedded metal, conduit, sleeves and process piping and concrete for the walls to elevation 634'.

4. Continue the installation of decking, reinforcing steel, formwork, embedded metal, conduit and pro-cess piping and concrete for the elevation 634' slab.

5. Begin the installation of decking, reinforcing

steel, formwork, embedded metal, conduit and pro-cess piping and concrete for the partial slab at elevation 624'.

6. Begin the installation of reinforcing steel, formwork, embedded metal, conduit, sleeves and process piping and concrete for the walls to elevation 646'.

( 7. Complete installing penetration sleeve extensions from Unit 2 containment building to the auxiliary ~

building east electrical penetration access.

Complete installing liner plate and begin install-ing reinforcing steel, formwork, embedded metal, conduit, and sleeves and concrete in walls in the east electrical penetration access.

8. Continue installing mechanical equipment in eleva-tion 568' and started installing mechanical equip-ment in elevations 584' and 599'. (Tanks, Decay

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Heat Exchangers, CCW Pumps and Heat Exchangers).

Facility: Containment Building #1

1. Continue the alignment, tack weld, production weld-ing and leak chase installation for the elevation 673' to 753' containment liner plate assembly panels.

2. Continue the alignment, tack welding, production welding and leak chase installation for the dome liner plate sections,

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3. Continue the installation of embedded metal, reinfore-ing steel, post tensioning embedments and formwork for the exterior wall to elevation 670'.

4. Complete the installation of concrete for the exterior wall to elevation 662'-11".

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V 5. Continue the installation of formwork, embedded metal, sleeves, reinforcing steel and concrete for the north and west buttress tendon service shafts and tendon gallery access shaft from eleva-tion 612' to 635'.

Facility: Containment Building #2

1. Continue the erection, alignment, welding and leak chase of the dome liner plate sections on the curcular jig.

2.. Begin the erection, alignment and tack welding of the liner plate second lift panels.

3. Begin the installation of formwork, reinforcing steel and post tensioning embedments for the exterior wall equipment hatch pourback to elevation 652'-9".

Facility: Turbine Building #1

1. No activity this month.

- Facility: Turbine Building #2

1. Resume installation of reinforcing steel, formwork, -

embedded metal, conduit and process piping and concrete for the auxiliary and turbine base mats at elevation 614'.

2. Resume installation of decking, reinforcing steel, formwork embedded metal and concrete for the turbine pedestal deck.,

3. Begin erection of condenser hotwell sections.

% ility: Yard Structures & Improvements l

1. See Subcontracts. All other construction activities suspended during winter.

Subcontracts l

1. Continue the construction of Class "B" warehouse.

B. Supervisors and Engineers of the applicant and architect-engineer with quality-related duties who are expected to be onsite during the period January 1 -

March 31, 1976'in addition to those identified in previous reports:

{ l. Consumers Power Company Emmanuel S. Tua2.on

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, 2. Bechtel Power Corporation k- a. Quality Control H. D. Foster ' Quality Control Engineer - Mechanical H. G. Boleen - Quality Control Engineer - Mechanical G. E. Depew -

Quality Control Engineer - Welding W. M. Pardee -

. Quality Control Engineer - Welding R. G. Lussier - Quality Control Engineer - Welding W. H. Faulkner - Quality Control Engineer - Civil E. C. Dutton -

Quality Control Engineer - Civil

b. Quality Assurance W. B..Phillips - Senior Engineer - M&QS D. S. Parker -

Supervisor M&QS, Ann Arbor L. A. Dreisbach - PFQAE, FFTF

3. U.S. Testing No change from last report.

C. Quality Assurance qualifications of supervisors and engineers with site-related

~g duties during the period January 1 - March 31, 1976:

( \-- Statements of qualifications of individuals listed in "B" above are attached hereto. -

D. Changes None.

Further additions and deletions to,the list of people with quality-related duties who are to be onsite during the period January 1 - March 31, 1976 vill be noted on the next report. '

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nrmE Emmanuel S. Tuazon _k . OCT311975._J (i ~

FIELD QUAllTY ASSURANCE EDUCATION ,

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1968 - Manuel L. Quezon University - BSIE Manila, Philippines -

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FORI'AL COURSES ,

1969 -

- Industrial Engineering Course Under U. D. Scott, Management Consultant From Australia EMPIDYMENT EXPERIENCE October 1, 1975 -

Consumers Power Company, Jackson, Michigan .

to Present Quality Assurance Engine'er Traince, GO

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January 1974 to - ConsumersPowerbompany,PontiacDivision ,

September 30, 1975 Single-Phase Meteman '

Routinely removed, inspected and installed electric meters.

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July 1973 to - Consumers Power company '

t ) December 1973 Meter Shop Helper -

(V . Assisted the meteman arid did other jobs per instructions from the supervisor such as properly. arranging electric o

and gas meters and other materials for better identification'

. ai2d inventory purposes.

January 1969 To -

L'itton Mills Inc, the Philippines ,

'. December 1972 Spinning liill Superintu. dent Planned, scheduled and implemented the production commit-ment'of the management.

Designed prodhets within the quality requirement committed by the management.

Planned and scheduled maintenance of the machines. s Prepared specifications of machine parts needed in the operation both from within,and foreign countries.

Implemented quality control procedures. 2 Implemented company rules and regulations. a Responsible for the performance and safety of 600 people.  ;

Responsibic for the specifications and purchase of nachines  !

for the 3-year modernization and expansion program of Litton Spinning Mills. -

Perromed equipment and material inspection' in suppliers )

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von Hills Inc, the Philip' pines.

• scer onsibic for the performance in production and quality CN nrding Department. .

ed the quality of the rav materials before putting them

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. roduction. . ,

ed the quality of the finished product.

ted and enforced quality control procedures.

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prped equipment and material inspection in supplier i

--- - -- RbYponsible for the, performance and safety of 300 people.

January 1963 to - Litton Mills Inc, the Philippines .

December 1965 Foreman .

Did line supervisory ,)ob in the Ringframe Section.

Conducted test on all initial production to be sure that it! conformed with required quality standard. -

January 1960 to - Litton Mills Inc, the PhiIippines December 1962 . Production Mechanic Responsible for maintenance and repair of machinery.

July 1957 to - Litton Mills Inc, the Philippines December 1959 Erection Rechanic .

Installed machines and equipment. ..

' Conducted test .to the machines before releasing them to

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. production peoplc.

July 1955 to

- Philippine Schools of Arts and' Trades V April 1956 Worked .in the operation and maintenance of power plant as a stationary engineering student.

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HAROLD D. FOSTER t

Mechanical Quality Control Engineer ,

Bechtel Power Corporation Mr. Foster has over twenty-two years experience in ,

. Quality Control Inspection and testing.

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Mr. Foster has been involved in Quality Control work in l

l the ship building and aerospace industries. He has inspected the installation of structural steel and pipihg.

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systems installation and testing. ,

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Hilton Boleen l Quality Control Engineer ,

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Hr. Boleen is a college graduate with an A.A. degree in Police Science l 1

and has taken courses in netallurgy, heat treatment and non-destructive '

, examination.

I He was a Quality Control Engineer during the construction of the Palisades t

l Nuclear Power Station at Palisades, Michigan. Prior to this, he was the l

(, administrative supervisor at the Quad Cities Nuclear Power Station, I

Cordova, Illinois. Other experience includes 3 years as a Quality As-1 surance Engineer at the Donald C. Cook Nuclear Plant, Bridgeman, Michigan

for J. A. Jones Construction Company and 2 years at the Quad Cities Nuclear Power Plant, Cordova, Illinois for ITT Grinnell.

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Geo. E. Depew km Quality Control Welding Engineer Education level is two years of college; subjects studied or trained in:

Steam & gas turbines - thermodynamics, design, application, installation and operation - electronics - controls - balancing - stastical Quality Control - inspection of metals - business management - non-destructive testing, Level II, X-Ray, UT, LP, MT - effective / oral technical present-ations - law of contracts.

15 years experience in manufacturing and fabrication and 15 years in heavy industry construction, approx. 20 years of this in Quality Control, test, inspection audit, teaching, supervision.

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In manufacturing performed toolmaking and code ' inspected pressure vessels and exchangers; in fabrication experience in structural and welding of ull types of metals and procedures. Approx. 6 years association with nuclear work - starting about 1952 with plutoniumn reactors.

( Positions held on sites - supervisory field service engineer, senior Quality Control Engineer in all areas - from pile driving, soil engineering , .

concrete, structural, lab. , installation of rotating equipment, piping, controls, instrumentation, electrical, purch'a sing, cost control.

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l William !!. Pardee j Quality Control Welding Engineer t

Mr. Pardee is a high ' school graduate with 2 years vocational college in materials evaluation and' welding. . He is qualified in all phases of NDE.

1 lie has 6 years construction experience, 4 years of which were on Nuclear Sites, 2 years for X-Ray Engineering Co, qualified in all phases of NDE and 2 years as Assistant Welding Supervisor for United Engineers and Con-

struction as. Assistant Welding Supervisor.

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• Raymond G. Lussier

• Quality Control Welding Engineer

'Mr. Lussier is a high school graduate and has taken welding and construction related courses. He is qualified and certified in all phases of non-destructive examination, and has worked in several construction jobs.

His work experience, starting from 1963,, include General Dynamics as

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{ a Nuclear Pipe Welder, Stone & Webster as a Radiographic Interpreter,

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Hub TestinF Company as a Welding Engineer, United Engineers as a Welding -

1 Superviso/. Worked for Bechtel Power Corporation in .372 to 1973 and joined Buchtel again in Midland, Michigan in July 1974. ,

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Um. H. Faulkner Quality Control Civil Engineer High School Graduate in 1941 ~

90 Semester hours Pre Vet Med Cornell University 40 Semester hours Civil Eng. U.S. Army Extension ~ Crs.

1969-1970 Liason QC - Fla~. Testing Lab.

1970-1971 Assist. Mgr. - Pittsburg Testing Lab.

Crystal River Nuclear Project 1971-1972 General Foreman - Ewell Const. Co.

1972-1974. Lead Structural Insp. - Daniels International Farley Nuclear Plant ~

1974-1975 Lead Structural Insp. - Daniels International Plant Hal Wansley As Lead Structural I'nspector duties included supervision of' quality in-spection in rebar pre pour, structural erection, fit-up and bolt-up, cadwelding, post tensioning and architectural, submitted documentation and periodic reports- supervised training program for all structural in-spectors, conducted vendor audits, maintained liason with craf t super-intendents.

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Edwin Dutton -

Quality Control Civil Engineer *

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Mr. Dutton graduated from high school in 1971. . From August, 1972.to June,1973, Mr. Dutton worked for Bechtel Power at the Calvert Clif ts Project. as a. Field Engineer Assistant (Mechanical). From January,1974 ,

to January,1975, Mr. Dutton worked at the Midland Nuclear Site for Bechtel Power as a Field Engineer Assistant (Qua'lity Assurance). His duties included review of Vendor Quality Assurance Manuals, and imple-mentation of the Nonconformance Contcol System.

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WILLIAM B. PHILLIPS

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p EDUCATION John H. Reagan High School, L

Houston, Texas,1951 e

PRESENT Since 1971 has worked as a welding engineer on ACTIVITY conventional and nuclear power plants. Currently responsible for the following activities for thermal power organization projects. Provide technical assistance to construction to achieve maximum welding related' activities. PerfoFm periodic audits of jobsites for ASME activities, Prior responsibilities included area engineer, radio- .

- graphic film interpretation and ; disposition, supervision of welding engineers, office per-sonnel and the NA Code Stamping Group.

PRIOR Four years at Pratt and Whitney Aircraft as a EXPERIENCE Quality Control Engineer. Responsibilities . .

included vendor surveillance, audits,. procedure .

and specification development, equipment analysis, planning and cost estimating.

( . OTHER Eleven years at Electric Boat Division of General,

. PRIOR EXPERIENCE' Dynamics as a lead radiographer. Responsibilities ,

included supervision and performance of radiographic operation, interpretation and disposition of radiographs, establishment of radioisotope and x-ray procedures for piping, casting and structural components.

July, 1975 MF&QCS .

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DONALD S. PARKER .

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EDUCATION:

B.S., Metallurgical Engineering Virginia Polytechnic Institute f9MPARY: Present:

Engineering Supervisor !!e~tallurgical Engineering Group Materials, Fabrication and Quality Control Services Ann Arbor Office 6 Months: Engineering Specialist,' Metallurgical Engineering Group, Bechtel Corporation,'

Scientific Development Operation 6 Years: Metallurgical Specialist, Metallurgical Development Department of Union

~ Carbide Nuclear Co. Y-12 Plant Oak Ridge, Tennessee 5 Years: ' Project Engineer, Metallurgy Apollo Project Avco Corporation 2 Years: Senior Engineer, Materials Engineering Unit Atomic Power Equipment Department Ge.neral Electr!.c Company 5 Years: Senior Engineer, Materials Development

,{"'jg,,/ ., Section Aircraf t Nuclear Propulsion Department

( ' General Electric Company

- 8 Years: Section Manager - Metallurgy Section .

. White Sands Proving Grounds - New Mexico 7 Years: Senior Metallurgist, Armor an'd Projectile Lab.

Naval Proving Grounds - Dahlgren, Virginia

' EXPERIENCE: 1975-Present:

D. S. Parker is Supervisor, 'MF&QCS, Ann Arbor Office.

9 As such, he directs the efforts of the Ann Arbor Office in MR&QCS activities in direct support of the Thermal Power projects adminis-tered by the Ann Arbor Office.

1974-1975:

D. S. Parker was assigned as an Engineering Specialist with Bechtel's San Francisco Office of MF&QCS. He made materials recommendations.

conducted failure analyses, reviewed suppliers

. procedures and processes, and familiarized himself with Bechtel

• and MF6QCS procedures and policies.

1968-1974:

At Union Carbide Corporation, Y-12 Plant, Oak Ridge, Tennessee, Mr. Parker was Metallurgical Specialist with prime re- i sponsibilities on the forming, shaping and welding of stainless

. steel for reactor usage. He was a consultant to production, handling

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specifications, procedures and failure analysis problems, as well as Q ,

. supervising a number of technical people.

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( raga No. 2 EXPERIENCE (CONT.)

Q 1962-1967: hr. Parker was the Senior Project Engineer in the '

Apollo Project Office of AVC0 Corporation Research and Development

{ Division. As such, he was responsible for process scale up and pilot plant operation in the fabrication of the Apollo heat shield.

Later was Project Engineer on the Pacemaker II Reentry Vehicle.

1960-1962: Mr. Parker's pitime respo:isibility as Senior Engineer, Atomic Power Equipment Depnrtment, General Electric Company was as Project Leader in the Nate? ials Engineering Sub-section. He provided material input to engineering specifications for all nuclear steam supply equipment for BWR's. He reviewed supplier's procedures, participated in solution of supplier materials and f abrication problems involving these materials and provided technical advice to Engineering and. Procurement. For a period of six months, he was Acting Manager of the Materials Engineering Sub-section while the Manager was on a special assignment solving the control rod .

drive problem at Dresden I.

1955-1960: At the Aircraf t Nuclear Propulsion Department of. General Electric Company, he worked with metals for use as solid moderators j i

in Nuclear Reactors. His prime interest was in the forming of these materials at high temperature and pressures and in the bonding of dissimular components. l 1954-195. lir. Parker was lianager of the Metallurgy Section White

(' Sands Proving Grounds. As such he directed projects involving welding

.. of stainless and low a* lloy steels, the corrosion of missile com- ,.

ponents and failure investigations of all types. He was the Proving Grounds and metallographic facilities at the laboratory.

PROFESSIONAL Mr. Parker is a 25 year member of the American Society for Metals DATA: and a member of the American Society for Testing Materials.

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RESURE W '

Leonard (Len) A. Dreisbach

1. Professional Licenses and Societies

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Member - A.S.Q.C. - Vice Chainnan, Richland, Washington Sect.

c' ASQC Certi fied Quality Engineer m

2. Education and Personnel Development Programs

,Certi fi cate _ School Major Date Hayne State U Mech Eng. 1950-52 Certi fica te . ICS Mech Eng. 1949 Certificate U of Arizona Relibility Engr. 1972 Columbia Basin College Quality Assurance 1974 Certified Quality Er.gr - American Society - Quality Control 1974

3. Wo'rk History DATES COMPA1Y POSITION HELD From To Location Sunmary of Responsibilities 1947-1950' Air Products Inc. Draftsman - Field Engineer Emmaus, PA Directed field installation of oxygen generating equipment at various industrial sites. Trained operators.

1952-1958 Vickers Inc.

Design Engineer g Detroi t, Mich. Designed & developed hydraulic controls r\ 'l 1

1958-1973 Aerojet Solid Pmp Co. Ass t. Program Manager-Minuteman Sacramento, Calif. Directed reliability engineering effort includig ~

design reviews & failure analysis. Was resp-onsible for supplier problem' resolution. Main-tained client liason. Controlled Program Budge 9 Manager-Reliability & Quality Assurance

- Development Programs G

Dimcted activity of approximately 25 Reliabilit)

& QC engineers.

Program. Planned & executed total Qualid Conductcd design reviews, supplier .

surveys & audits and shop inspections.. Super-vised inspection planning and test planning &

data analysis.

1973-Current Bechtel Project Field Quality Assurance Engr ~

FFTF Project Supervised field Quality Assurance engineers ~.

Richland, WA Prepared pmcedures as required for RDT. Part icipated in Supplier audits.

t Supervised develop {

ment and operation of Continuous' Audit Plan for !

Site. Supervised Inspection Planning and all QA/QC Documentation.

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