IR 05000285/2010002: Difference between revisions
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{{#Wiki_filter:UNITED | {{#Wiki_filter:UNITED STATES NU C LE AR RE G ULATO RY C O M M I S S I O N R E GI ON I V 612 EAST LAMAR BLVD , SU ITE 400 AR LIN GTON , TEXAS 76011-4125 May 12, 2010 David J. Bannister, Vice President and Chief Nuclear Officer Omaha Public Power District Fort Calhoun Station FC-2-4 P. O. Box 550 Fort Calhoun, NE 68023-0550 Subject: FORT CALHOUN - NRC INTEGRATED INSPECTION REPORT 05000285/2010002 | ||
Fort Calhoun, NE 68023-0550 | |||
Subject: FORT CALHOUN - NRC INTEGRATED INSPECTION REPORT 05000285/2010002 | |||
==Dear Mr. Bannister:== | ==Dear Mr. Bannister:== | ||
On March 31, 2010, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Fort Calhoun Station. The enclosed integrated inspection report documents the inspection finding, which was discussed on April 16, 2010, with Mr. Jeffrey Reinhart, Site Vice President, and other members of your staff. | On March 31, 2010, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Fort Calhoun Station. The enclosed integrated inspection report documents the inspection finding, which was discussed on April 16, 2010, with Mr. Jeffrey Reinhart, Site Vice President, and other members of your staff. | ||
The inspections examined activities conducted under your license as they relate to safety and compliance with the | The inspections examined activities conducted under your license as they relate to safety and compliance with the Commissions rules and regulations and with the conditions of your license. | ||
The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel. | The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel. | ||
This report documents one NRC identified finding (Severity Level IV non-cited violation). This finding was determined to involve a violation of NRC requirements. However, because of the very low safety significance and because it is entered into your corrective action program, the | This report documents one NRC identified finding (Severity Level IV non-cited violation). This finding was determined to involve a violation of NRC requirements. However, because of the very low safety significance and because it is entered into your corrective action program, the NRC is treating this finding as a noncited violation, consistent with Section VI.A.1 of the NRC Enforcement Policy. If you contest the violation or the significance of the noncited violation, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, D.C. 20555-0001, with copies to the Regional Administrator, U.S. Nuclear Regulatory Commission, Region IV, 612 E. Lamar Blvd, Suite 400, Arlington, Texas, 76011-4125; the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, D.C. 20555-0001; and the NRC Resident Inspector at the Fort Calhoun facility. In addition, if you disagree with the characterization of any finding in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the Regional Administrator, Region IV, and the NRC Resident Inspector at the Fort Calhoun Station. The information you provide will be considered in accordance with Inspection Manual Chapter 0305. | ||
NRC is treating this finding as a noncited | |||
In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter, and its enclosure, will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records component of NRCs document system (ADAMS). | |||
OMAHA PUBLIC POWER DISTRICT -2-ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room). | |||
OMAHA PUBLIC POWER DISTRICT - 2 - ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room). | |||
Sincerely, | Sincerely, | ||
/RA/ R.Azua for Jeffery A. Clark, P. E. | /RA/ R.Azua for Jeffery A. Clark, P. E. | ||
Chief Project Branch E Division of Reactor Projects Docket: 50-285 License: DRP-40 | Chief Project Branch E Division of Reactor Projects Docket: 50-285 License: DRP-40 | ||
===Enclosure:=== | ===Enclosure:=== | ||
NRC Inspection Report 05000285/2010002 w/Attachment: Supplemental Information | NRC Inspection Report 05000285/2010002 w/Attachment: Supplemental Information | ||
REGION IV Docket: 05000285 License: DRP-40 Report: 05000285/2010002 Licensee: Omaha Public Power District Facility: Fort Calhoun Station Location: | REGION IV== | ||
9610 Power Lane Blair, NE 68008 Dates: January 1 through March 31, 2010 Inspectors: J. Kirkland, Senior Resident Inspector J. Wingebach, Resident Inspector P. Elkmann, Senior Emergency Preparedness Inspector Approved By: Jeffrey Clark, P.E.,Chief, Project Branch E Division of Reactor Projects | Docket: 05000285 License: DRP-40 Report: 05000285/2010002 Licensee: Omaha Public Power District Facility: Fort Calhoun Station Location: 9610 Power Lane Blair, NE 68008 Dates: January 1 through March 31, 2010 Inspectors: J. Kirkland, Senior Resident Inspector J. Wingebach, Resident Inspector P. Elkmann, Senior Emergency Preparedness Inspector Approved By: Jeffrey Clark, P.E.,Chief, Project Branch E Division of Reactor Projects-1- Enclosure | ||
=SUMMARY OF FINDINGS= | =SUMMARY OF FINDINGS= | ||
IR 05000285/2010002; 01/01/2010 - 03/31/2010; Fort Calhoun Station, Integrated Resident and | IR 05000285/2010002; 01/01/2010 - 03/31/2010; Fort Calhoun Station, Integrated Resident and | ||
Regional Report; Identification and Resolution of Problems. | |||
=== | The report covered a 3-month period of inspection by resident inspectors. One Severity Level IV violation was identified. The significance of most findings is indicated by their color (Green, White, Yellow, or Red) using Inspection Manual Chapter 0609, Significance Determination Process. Findings for which the significance determination process does not apply may be Green or be assigned a severity level after NRC management review. The NRC's program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, Reactor Oversight Process, Revision 4, dated December 2006. | ||
===NRC-Identified Findings and Self-Revealing Findings=== | |||
===Cornerstone: Miscellaneous=== | ===Cornerstone: Miscellaneous=== | ||
Severity Level IV. The inspectors identified a Severity Level IV noncited violation of Fort Calhoun Technical Specification 5.8.1 for inadequate corrective action documents | Severity Level IV. The inspectors identified a Severity Level IV noncited violation of Fort Calhoun Technical Specification 5.8.1 for inadequate corrective action documents. | ||
Specifically, the documents do not adequately address assigning reportability evaluations. As a result, the licensee failed to evaluate the reportability of a condition that was determined to be reportable until questioned by the inspectors. | |||
=== | The inspectors determined that the licensees inadequate corrective action documents were a performance deficiency. The inspectors reviewed this issue in accordance with NRC Inspection Manual Chapter 0612 and the NRC Enforcement Policy. Through this review, the inspectors determined that traditional enforcement was applicable to this issue because the NRC's regulatory ability was potentially affected. Specifically, the NRC relies on the licensees to identify and report conditions or events meeting the criteria specified in regulations in order to perform its regulatory function, and when this is not done the regulatory function is impacted, and is therefore a finding. The inspectors determined that this finding was not suitable for evaluation using the significance determination process, and as such, was evaluated in accordance with the NRC Enforcement Policy. The finding was reviewed by NRC management and due in part to its repetitive nature the violation was determined to be of more than minor significance, however since it was not found to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation consistent with the NRC Enforcement Policy. (Section 4OA2) | ||
===Licensee-Identified Violations=== | |||
None | None | ||
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==REACTOR SAFETY== | ==REACTOR SAFETY== | ||
Cornerstones: | Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, and Emergency Preparedness | ||
{{a|1R01}} | {{a|1R01}} | ||
==1R01 Adverse Weather Protection== | ==1R01 Adverse Weather Protection== | ||
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The inspectors performed a review of the adverse weather procedures for extreme low temperatures. The inspectors verified that weather-related equipment deficiencies identified during the previous year were corrected prior to the onset of seasonal extremes, and evaluated the implementation of the adverse weather preparation procedures and compensatory measures for the affected conditions before the onset of, and during, the adverse weather conditions. | The inspectors performed a review of the adverse weather procedures for extreme low temperatures. The inspectors verified that weather-related equipment deficiencies identified during the previous year were corrected prior to the onset of seasonal extremes, and evaluated the implementation of the adverse weather preparation procedures and compensatory measures for the affected conditions before the onset of, and during, the adverse weather conditions. | ||
During the inspection, the inspectors focused on plant-specific design features and the procedures used by plant personnel to mitigate or respond to adverse weather conditions. Additionally, the inspectors reviewed the Updated Safety Analysis Report and performance requirements for systems selected for inspection, and verified that operator actions were appropriate as specified by plant-specific procedures. Specific documents reviewed during this inspection are listed in the attachment. The inspectors also reviewed corrective action program items to verify that plant personnel were identifying adverse weather issues at an | During the inspection, the inspectors focused on plant-specific design features and the procedures used by plant personnel to mitigate or respond to adverse weather conditions. Additionally, the inspectors reviewed the Updated Safety Analysis Report and performance requirements for systems selected for inspection, and verified that operator actions were appropriate as specified by plant-specific procedures. Specific documents reviewed during this inspection are listed in the attachment. The inspectors also reviewed corrective action program items to verify that plant personnel were identifying adverse weather issues at an appropriate threshold and entering them into their corrective action program in accordance with station corrective action procedures. | ||
The inspectors | The inspectors reviews focused specifically on the following plant systems: | ||
* Raw water system | |||
Raw water system | * Component cooling water system | ||
* Turbine plant cooling water system These activities constitute completion of one | |||
: (1) readiness for seasonal adverse weather sample as defined in Inspection Procedure 71111.01-05. | : (1) readiness for seasonal adverse weather sample as defined in Inspection Procedure 71111.01-05. | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors evaluated the design, material condition, and procedures for coping with the design basis probable maximum flood. The evaluation included a review to check for deviations from the descriptions provided in the Updated Safety Analysis Report for features intended to mitigate the potential for flooding from external factors. As part of this evaluation, the inspectors checked for obstructions that could prevent draining, checked that the roofs did not contain obvious loose items that could clog drains in the event of heavy precipitation, and determined that barriers required to mitigate the flood were in place and operable. Additionally, the inspectors performed an inspection of the protected area to identify any modification to the site that would inhibit site drainage during a probable maximum precipitation event or allow water ingress past a barrier. The inspectors also reviewed the abnormal operating procedure for mitigating the design basis flood to ensure it could be implemented as written. Specific documents reviewed during this inspection are listed in the attachment. | The inspectors evaluated the design, material condition, and procedures for coping with the design basis probable maximum flood. The evaluation included a review to check for deviations from the descriptions provided in the Updated Safety Analysis Report for features intended to mitigate the potential for flooding from external factors. As part of this evaluation, the inspectors checked for obstructions that could prevent draining, checked that the roofs did not contain obvious loose items that could clog drains in the event of heavy precipitation, and determined that barriers required to mitigate the flood were in place and operable. Additionally, the inspectors performed an inspection of the protected area to identify any modification to the site that would inhibit site drainage during a probable maximum precipitation event or allow water ingress past a barrier. | ||
The inspectors also reviewed the abnormal operating procedure for mitigating the design basis flood to ensure it could be implemented as written. Specific documents reviewed during this inspection are listed in the attachment. | |||
These activities constitute completion of one | These activities constitute completion of one | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors performed partial system walkdowns of the following risk-significant systems: | The inspectors performed partial system walkdowns of the following risk-significant systems: | ||
March 4, 2010, Portions of the auxiliary feedwater system while the diesel-driven auxiliary feedwater pump FW-54, was out of service | * March 4, 2010, Portions of the auxiliary feedwater system while the diesel-driven auxiliary feedwater pump FW-54, was out of service | ||
* March 9, 2010, High pressure safety Injection pump SI-2C while SI-2A was out of service | |||
* March 26, 2010, Portions of the auxiliary feedwater system including the motor-driven auxiliary feedwater pump, FW-6, while diesel generator 2 out of service The inspectors selected these systems based on their risk significance relative to the reactor safety cornerstones at the time they were inspected. The inspectors attempted to identify any discrepancies that could affect the function of the system, and, therefore, potentially increase risk. The inspectors reviewed applicable operating procedures, | |||
system diagrams, Updated Safety Analysis Report, technical specification requirements, administrative technical specifications, outstanding work orders, condition reports, and the impact of ongoing work activities on redundant trains of equipment in order to identify conditions that could have rendered the systems incapable of performing their intended functions. The inspectors also inspected accessible portions of the systems to verify system components and support equipment were aligned correctly and operable. The inspectors examined the material condition of the components and observed operating parameters of equipment to verify that there were no obvious deficiencies. The inspectors also verified that the licensee had properly identified and resolved equipment alignment problems that could cause initiating events or impact the capability of mitigating systems or barriers and entered them into the corrective action program with the appropriate significance characterization. Specific documents reviewed during this inspection are listed in the attachment. | |||
These activities constitute completion of three | These activities constitute completion of three | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
On March 24, 2010, the inspectors performed a complete system alignment inspection of the Raw Water System while the | On March 24, 2010, the inspectors performed a complete system alignment inspection of the Raw Water System while the A Circulating Water Cell was out of service to verify the functional capability of the system. The inspectors selected this system because it was considered both safety significant and risk significant in the licensees probabilistic risk assessment. The inspectors inspected the system to review mechanical and electrical equipment line ups, electrical power availability, system pressure and temperature indications, as appropriate, component labeling, component lubrication, component and equipment cooling, hangers and supports, operability of support systems, and to ensure that ancillary equipment or debris did not interfere with equipment operation. The inspectors reviewed a sample of past and outstanding work orders to determine whether any deficiencies significantly affected the system function. | ||
that system equipment-alignment problems were being identified and appropriately resolved. Specific documents reviewed during this inspection are listed in the attachment. | In addition, the inspectors reviewed the corrective action program database to ensure that system equipment-alignment problems were being identified and appropriately resolved. Specific documents reviewed during this inspection are listed in the attachment. | ||
These activities constitute completion of one | These activities constitute completion of one | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors conducted fire protection walkdowns that were focused on availability, accessibility, and the condition of firefighting equipment in the following risk-significant plant areas: | The inspectors conducted fire protection walkdowns that were focused on availability, accessibility, and the condition of firefighting equipment in the following risk-significant plant areas: | ||
* February 28, 2010, Fire Area 6.8, Heat Exchanger and Pump Area, Room 5 | |||
February 28, 2010, Fire Area 6.8, Heat Exchanger and Pump Area, Room 5 | * February 28, 2010, Fire Area 10, Charging Pump Area, Room 6 | ||
* March 18, 2010, Fire Area 32, Compressor Area, Room 19 | |||
* March 18, 2010, Fire Area 34A, Electrical Penetration Area - Basement, Room 20 The inspectors reviewed areas to assess if licensee personnel had implemented a fire protection program that adequately controlled combustibles and ignition sources within the plant; effectively maintained fire detection and suppression capability; maintained passive fire protection features in good material condition; and had implemented adequate compensatory measures for out of service, degraded or inoperable fire protection equipment, systems, or features, in accordance with the licensees fire plan. | |||
The inspectors selected fire areas based on their overall contribution to internal fire risk as documented in the | The inspectors selected fire areas based on their overall contribution to internal fire risk as documented in the plants Individual Plant Examination of External Events with later additional insights, their potential to affect equipment that could initiate or mitigate a plant transient, or their impact on the plants ability to respond to a security event. Using the documents listed in the attachment, the inspectors verified that fire hoses and extinguishers were in their designated locations and available for immediate use; that fire detectors and sprinklers were not obstructed; that transient material loading was within the analyzed limits; and fire doors, dampers, and penetration seals appeared to be in satisfactory condition. The inspectors also verified that minor issues identified during the inspection were entered into the licensees corrective action program. | ||
Specific documents reviewed during this inspection are listed in the attachment. | Specific documents reviewed during this inspection are listed in the attachment. | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors reviewed licensee programs, verified performance against industry standards, and reviewed critical operating parameters and maintenance records for the Raw Water / Component Cooling Water Heat Exchange AC-1B. The inspectors verified that performance tests were satisfactorily conducted for heat exchangers/heat sinks and reviewed for problems or errors; the licensee utilized the periodic maintenance method outlined in EPRI Report NP 7552, | The inspectors reviewed licensee programs, verified performance against industry standards, and reviewed critical operating parameters and maintenance records for the Raw Water / Component Cooling Water Heat Exchange AC-1B. The inspectors verified that performance tests were satisfactorily conducted for heat exchangers/heat sinks and reviewed for problems or errors; the licensee utilized the periodic maintenance method outlined in EPRI Report NP 7552, Heat Exchanger Performance Monitoring Guidelines; the licensee properly utilized biofouling controls; the licensees heat exchanger inspections adequately assessed the state of cleanliness of their tubes; and the heat exchanger was correctly categorized under 10 CFR 50.65, Requirements for Monitoring the Effectiveness of Maintenance at Nuclear Power Plants. Specific documents reviewed during this inspection are listed in the attachment. | ||
the licensee properly utilized biofouling controls; the | |||
These activities constitute completion of one | These activities constitute completion of one | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
On March 9, 2010, the inspectors observed a crew of licensed operators in the | On March 9, 2010, the inspectors observed a crew of licensed operators in the plants simulator to verify that operator performance was adequate, evaluators were identifying and documenting crew performance problems and training was being conducted in accordance with licensee procedures. The inspectors evaluated the following areas: | ||
* Licensed operator performance | |||
* Crews clarity and formality of communications | |||
* Crews ability to take timely actions in the conservative direction | |||
* Crews prioritization, interpretation, and verification of annunciator alarms | |||
* Crews correct use and implementation of abnormal and emergency procedures | |||
* Control board manipulations | |||
* Oversight and direction from supervisors | |||
* Crews ability to identify and implement appropriate technical specification actions and emergency plan actions and notifications The inspectors compared the crews performance in these areas to pre-established operator action expectations and successful critical task completion requirements. | |||
Specific documents reviewed during this inspection are listed in the attachment. | |||
These activities constitute completion of one | These activities constitute completion of one | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors evaluated degraded performance issues involving the following risk significant systems: | The inspectors evaluated degraded performance issues involving the following risk significant systems: | ||
February 3, 2010, Maintenance rule failure of main feedwater pump FW-4C | * February 3, 2010, Maintenance rule failure of main feedwater pump FW-4C | ||
Implementing appropriate work practices Identifying and addressing common cause failures | * March 12, 2010, Maintenance rule status of the safety related inverters, EE-8H and EE-8J The inspectors reviewed events such as, where ineffective equipment maintenance has resulted in valid or invalid automatic actuations of engineered safeguards systems and independently verified the licensee's actions to address system performance or condition problems in terms of the following: | ||
* Implementing appropriate work practices | |||
Scoping of systems in accordance with 10 CFR 50.65(b) | * Identifying and addressing common cause failures | ||
* Scoping of systems in accordance with 10 CFR 50.65(b) | |||
Characterizing system reliability issues for performance | * Characterizing system reliability issues for performance | ||
* Charging unavailability for performance | |||
Charging unavailability for performance | * Trending key parameters for condition monitoring | ||
* Ensuring proper classification in accordance with 10 CFR 50.65(a)(1) or (a)(2) | |||
Trending key parameters for condition monitoring | * Verifying appropriate performance criteria for structures, systems, and components classified as having an adequate demonstration of performance | ||
Ensuring proper classification in accordance with 10 CFR 50.65(a)(1) or (a)(2) | |||
Verifying appropriate performance criteria for structures, systems, and components classified as having an adequate demonstration of performance | |||
through preventive maintenance, as described in 10 CFR 50.65(a)(2), or as requiring the establishment of appropriate and adequate goals and corrective actions for systems classified as not having adequate performance, as described in 10 CFR 50.65(a)(1) | through preventive maintenance, as described in 10 CFR 50.65(a)(2), or as requiring the establishment of appropriate and adequate goals and corrective actions for systems classified as not having adequate performance, as described in 10 CFR 50.65(a)(1) | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors reviewed licensee personnel's evaluation and management of plant risk for the maintenance and emergent work activities affecting risk-significant and safety-related equipment listed below to verify that the appropriate risk assessments were performed prior to removing equipment for work: | The inspectors reviewed licensee personnel's evaluation and management of plant risk for the maintenance and emergent work activities affecting risk-significant and safety-related equipment listed below to verify that the appropriate risk assessments were performed prior to removing equipment for work: | ||
* January 4, 2010, Yellow risk and yellow activity risk associated with west raw water header outage and main feedwater pump FW-4C being out of service | |||
January 4, 2010, Yellow risk and yellow activity risk associated with west raw water header outage and main feedwater pump FW-4C being out of service | * March 4, 2010, Yellow risk associated with diesel-driven auxiliary feedwater pump FW-54 maintenance activities | ||
* March 11, 2010, Yellow risk associated with electric-driven auxiliary feedwater pump maintenance activities | |||
* March 22, 2010, Risk management actions associated with the floor plug removal above room 21 The inspectors selected these activities based on potential risk significance relative to the reactor safety cornerstones. As applicable for each activity, the inspectors verified that licensee personnel performed risk assessments as required by 10 CFR 50.65(a)(4)and that the assessments were accurate and complete. When licensee personnel performed emergent work, the inspectors verified that the licensee personnel promptly assessed and managed plant risk. The inspectors reviewed the scope of maintenance work, discussed the results of the assessment with the licensee's probabilistic risk analyst or shift technical advisor, and verified plant conditions were consistent with the risk assessment. The inspectors also reviewed the technical specification requirements | |||
and inspected portions of redundant safety systems, when applicable, to verify risk analysis assumptions were valid and applicable requirements were met. Specific documents reviewed during this inspection are listed in the attachment. | and inspected portions of redundant safety systems, when applicable, to verify risk analysis assumptions were valid and applicable requirements were met. Specific documents reviewed during this inspection are listed in the attachment. | ||
These activities constitute completion of four | These activities constitute completion of four | ||
: (4) maintenance risk assessments and emergent work control inspection samples as defined in Inspection | : (4) maintenance risk assessments and emergent work control inspection samples as defined in Inspection Procedure 71111.13-05. | ||
Procedure 71111.13-05. | |||
====b. Findings==== | ====b. Findings==== | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors reviewed the following issues: | The inspectors reviewed the following issues: | ||
January 8, 2010, Operability of safety injection tank SI-6C leakage header following isolation of the safety injection leakage cooler SI-4C outlet pressure control valve PCV-2949 | * January 8, 2010, Operability of safety injection tank SI-6C leakage header following isolation of the safety injection leakage cooler SI-4C outlet pressure control valve PCV-2949 | ||
* January 20, 2010, Operability of letdown heat exchange CH-7 backpressure control valve PCV-210 following discovery of unauthorized packing installation | |||
* January 25, 2010, Operability of power operated relief and pressurizer safety valves tailpipe temperature instruments | |||
* February 17, 2020, Operability of turbine-driven auxiliary feedwater pump FW-10 following the pump tripping on high backpressure | |||
* February 25, 2010, Operability of motor-driven auxiliary feedwater pump FW-6 after discovery of a potential common mode failure The inspectors selected these potential operability issues based on the risk significance of the associated components and systems. The inspectors evaluated the technical adequacy of the evaluations to ensure that technical specification operability was properly justified and the subject component or system remained available such that no unrecognized increase in risk occurred. The inspectors compared the operability and design criteria in the appropriate sections of the technical specifications and Updated Safety Analysis Report to the licensee personnels evaluations to determine whether the components or systems were operable. Where compensatory measures were required to maintain operability, the inspectors determined whether the measures in place would function as intended and were properly controlled. The inspectors determined, where appropriate, compliance with bounding limitations associated with the evaluations. | |||
Additionally, the inspectors also reviewed a sampling of corrective action documents to verify that the licensee was identifying and correcting any deficiencies associated with | Additionally, the inspectors also reviewed a sampling of corrective action documents to verify that the licensee was identifying and correcting any deficiencies associated with | ||
operability evaluations. Specific documents reviewed during this inspection are listed in the attachment. | operability evaluations. Specific documents reviewed during this inspection are listed in the attachment. | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors reviewed the following postmaintenance activities to verify that procedures and test activities were adequate to ensure system operability and functional capability: | The inspectors reviewed the following postmaintenance activities to verify that procedures and test activities were adequate to ensure system operability and functional capability: | ||
January 19, 2010, Postmaintenance testing of raw water pump discharge header isolation valve HCV-2874B following filter regulator replacement | * January 19, 2010, Postmaintenance testing of raw water pump discharge header isolation valve HCV-2874B following filter regulator replacement | ||
* February 28, 2010, Postmaintenance testing following replacement of B-reactor protective system axial power distribution trip calculator power supply | |||
The effect of testing on the plant had been adequately addressed; testing was adequate for the maintenance performed Acceptance criteria were clear and demonstrated operational readiness; test instrumentation was appropriate The inspectors evaluated the activities against the technical specifications, the Updated Final Safety Analysis Report, 10 CFR Part 50 requirements, licensee procedures, and various NRC generic communications to ensure that the test results adequately ensured that the equipment met the licensing basis and design requirements. In addition, the inspectors reviewed corrective action documents associated with postmaintenance tests | * March 10, 2010, Postmaintenance testing of diesel generator 1 following the replacement of the 1Q transistor | ||
* March 12, 2010, Postmaintenance testing of containment spray pump SI-3A following replacement of the solenoid for the pump discharge valve HCV-2958 | |||
* March 24, 2010, Postmaintenance testing of diesel generator 2 following the replacement of the 1Q, 2Q, and 3Q transistors The inspectors selected these activities based upon the structure, system, or component's ability to affect risk. The inspectors evaluated these activities for the following (as applicable): | |||
* The effect of testing on the plant had been adequately addressed; testing was adequate for the maintenance performed | |||
* Acceptance criteria were clear and demonstrated operational readiness; test instrumentation was appropriate The inspectors evaluated the activities against the technical specifications, the Updated Final Safety Analysis Report, 10 CFR Part 50 requirements, licensee procedures, and various NRC generic communications to ensure that the test results adequately ensured that the equipment met the licensing basis and design requirements. In addition, the inspectors reviewed corrective action documents associated with postmaintenance tests | |||
to determine whether the licensee was identifying problems and entering them in the corrective action program and that the problems were being corrected commensurate with their importance to safety. Specific documents reviewed during this inspection are listed in the attachment. | to determine whether the licensee was identifying problems and entering them in the corrective action program and that the problems were being corrected commensurate with their importance to safety. Specific documents reviewed during this inspection are listed in the attachment. | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors reviewed the Updated Final Safety Analysis Report, procedure requirements, and technical specifications to ensure that the surveillance activities listed below demonstrated that the systems, structures, and/or components tested were capable of performing their intended safety functions. The inspectors either witnessed or reviewed test data to verify that the significant surveillance test attributes were adequate to address the following: | The inspectors reviewed the Updated Final Safety Analysis Report, procedure requirements, and technical specifications to ensure that the surveillance activities listed below demonstrated that the systems, structures, and/or components tested were capable of performing their intended safety functions. The inspectors either witnessed or reviewed test data to verify that the significant surveillance test attributes were adequate to address the following: | ||
* Preconditioning | |||
Preconditioning | * Evaluation of testing impact on the plant | ||
* Acceptance criteria | |||
Evaluation of testing impact on the plant Acceptance criteria Test equipment | * Test equipment | ||
* Procedures | |||
Procedures | * Jumper/lifted lead controls | ||
* Test data | |||
Jumper/lifted lead controls | * Testing frequency and method demonstrated technical specification operability | ||
* Test equipment removal | |||
Test data | * Restoration of plant systems | ||
* Fulfillment of ASME Code requirements | |||
Testing frequency and method demonstrated technical specification operability | * Updating of performance indicator data | ||
* Engineering evaluations, root causes, and bases for returning tested systems, structures, and components not meeting the test acceptance criteria were correct | |||
Test equipment removal | * Reference setting data | ||
* Annunciators and alarms setpoints The inspectors also verified that licensee personnel identified and implemented any needed corrective actions associated with the surveillance testing. | |||
Restoration of plant systems | * January 12, 2010, Reactor coolant system leakage calculation in conjunction with investigations into elevated leak rate | ||
* January 21, 2010, Turbine-Driven auxiliary feedwater pump FW-10 operability test, Procedure OP-ST-AFW-3004 | |||
Fulfillment of ASME Code requirements | * March 11, 2010, Auxiliary feedwater pump FW-6, Recirculation Valve, and Check Valve Tests, Procedure OP-ST-AFW-3009 | ||
* March 27, 2010, Channel A safety injection, containment spray and recirculation actuation signal test, Procedure OP-ST-ESF-0009 | |||
Updating of performance indicator data | * March 30, 2010, High pressure safety injection SI-2B in-service test Specific documents reviewed during this inspection are listed in the attachment. | ||
Engineering evaluations, root causes, and bases for returning tested systems, structures, and components not meeting the test acceptance criteria were correct Reference setting data | |||
Annunciators and alarms setpoints The inspectors also verified that licensee personnel identified and implemented any needed corrective actions associated with the surveillance testing. | |||
January 12, 2010, Reactor coolant system leakage calculation in conjunction with investigations into elevated leak rate | |||
Specific documents reviewed during this inspection are listed in the attachment. | |||
These activities constitute completion of five | These activities constitute completion of five | ||
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No findings of significance were identified. | No findings of significance were identified. | ||
===Cornerstone: | ===Cornerstone: Emergency Preparedness=== | ||
{{a|1EP4}} | {{a|1EP4}} | ||
==1EP4 Emergency Action Level and Emergency Plan Changes== | ==1EP4 Emergency Action Level and Emergency Plan Changes== | ||
{{IP sample|IP=IP 71114.04}} | {{IP sample|IP=IP 71114.04}} | ||
====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors performed an in-office review of Radiological Emergency Response Plan Appendix A, | The inspectors performed an in-office review of Radiological Emergency Response Plan Appendix A, Letters of Agreement, Revision 20a, submitted February 11, 2010. This revision updated offsite letters of agreement for calendar year 2010. | ||
This revision was compared to its previous revision, to the criteria of NUREG-0654, | This revision was compared to its previous revision, to the criteria of NUREG-0654, Criteria for Preparation and Evaluation of Radiological Emergency Response Plans and Preparedness in Support of Nuclear Power Plants, Revision 1, and to the standards in 10 CFR 50.47(b) to determine if the revision adequately implemented the requirements of 10 CFR 50.54(q). This review was not documented in a safety evaluation report and | ||
did not constitute approval of licensee-generated changes; therefore, this revision is subject to future inspection. | did not constitute approval of licensee-generated changes; therefore, this revision is subject to future inspection. | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors performed a review of the performance indicator data submitted by the licensee for the fourth Quarter 2009 performance indicators for any obvious inconsistencies prior to its public release in accordance with Inspection Manual Chapter 0608, | The inspectors performed a review of the performance indicator data submitted by the licensee for the fourth Quarter 2009 performance indicators for any obvious inconsistencies prior to its public release in accordance with Inspection Manual Chapter 0608, Performance Indicator Program. | ||
This review was performed as part of the inspectors | This review was performed as part of the inspectors normal plant status activities and, as such, did not constitute a separate inspection sample. | ||
====b. Findings==== | ====b. Findings==== | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors sampled licensee submittals for the reactor coolant system specific activity performance indicator for the period from the first quarter 2009 through the fourth quarter 2009. To determine the accuracy of the performance indicator data reported during those periods, the inspectors used definitions and guidance contained in NEI Document 99-02, | The inspectors sampled licensee submittals for the reactor coolant system specific activity performance indicator for the period from the first quarter 2009 through the fourth quarter 2009. To determine the accuracy of the performance indicator data reported during those periods, the inspectors used definitions and guidance contained in NEI Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 6. The inspectors reviewed the licensees reactor coolant system chemistry samples, technical specification requirements, issue reports, event reports, and NRC integrated inspection reports for the period of January 2009 through December 2009 to validate the accuracy of the submittals. The inspectors also reviewed the licensees issue report database to determine if any problems had been identified with the performance indicator data collected or transmitted for this indicator and none were identified. In addition to record reviews, the inspectors observed a chemistry technician obtain and analyze a reactor coolant system sample. Specific documents reviewed are described in the attachment to this report. | ||
These activities constitute completion of one | These activities constitute completion of one | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
The inspectors sampled licensee submittals for the reactor coolant system leakage performance indicator for the period from the first quarter 2009 through the fourth quarter 2009. To determine the accuracy of the performance indicator data reported during those periods, the inspectors used definitions and guidance contained in NEI Document 99-02, | The inspectors sampled licensee submittals for the reactor coolant system leakage performance indicator for the period from the first quarter 2009 through the fourth quarter 2009. To determine the accuracy of the performance indicator data reported during those periods, the inspectors used definitions and guidance contained in NEI Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 6. The inspectors reviewed the licensees operator logs; reactor coolant system leakage tracking data; issue reports; event reports; and NRC integrated inspection reports for the period of January 2009 through December 2009 to validate the accuracy of the submittals. The inspectors also reviewed the licensees issue report database to determine if any problems had been identified with the performance indicator data collected or transmitted for this indicator and none were identified. | ||
Specific documents reviewed are described in the attachment to this report. | |||
These activities constitute completion of one | These activities constitute completion of one | ||
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==4OA2 Identification and Resolution of Problems== | ==4OA2 Identification and Resolution of Problems== | ||
{{IP sample|IP=IP 71152}} | {{IP sample|IP=IP 71152}} | ||
Cornerstones: | Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, Emergency Preparedness, Public Radiation Safety, Occupational Radiation Safety, and Physical Protection | ||
===.1 Routine Review of Identification and Resolution of Problems=== | ===.1 Routine Review of Identification and Resolution of Problems=== | ||
====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
As part of the various baseline inspection procedures discussed in previous sections of this report, the inspectors routinely reviewed issues during baseline inspection activities and plant status reviews to verify that they were being entered into the | As part of the various baseline inspection procedures discussed in previous sections of this report, the inspectors routinely reviewed issues during baseline inspection activities and plant status reviews to verify that they were being entered into the licensees corrective action program at an appropriate threshold, that adequate attention was being given to timely corrective actions, and that adverse trends were identified and addressed. The inspectors reviewed attributes that included the complete and accurate | ||
identification of the problem; the timely correction, commensurate with the safety significance; the evaluation and disposition of performance issues, generic implications, common causes, contributing factors, root causes, extent of condition reviews, and previous occurrences reviews; and the classification, prioritization, focus, and timeliness of corrective actions. Minor issues entered into the | identification of the problem; the timely correction, commensurate with the safety significance; the evaluation and disposition of performance issues, generic implications, common causes, contributing factors, root causes, extent of condition reviews, and previous occurrences reviews; and the classification, prioritization, focus, and timeliness of corrective actions. Minor issues entered into the licensees corrective action program because of the inspectors observations are included in the attached list of documents reviewed. | ||
These routine reviews for the identification and resolution of problems did not constitute any additional inspection samples. Instead, by procedure, they were considered an integral part of the inspections performed during the quarter and documented in Section 1 of this report. | These routine reviews for the identification and resolution of problems did not constitute any additional inspection samples. Instead, by procedure, they were considered an integral part of the inspections performed during the quarter and documented in Section 1 of this report. | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
In order to assist with the identification of repetitive equipment failures and specific human performance issues for follow-up, the inspectors performed a daily screening of items entered into the | In order to assist with the identification of repetitive equipment failures and specific human performance issues for follow-up, the inspectors performed a daily screening of items entered into the licensees corrective action program. The inspectors accomplished this through review of the stations daily corrective action documents. | ||
The inspectors performed these daily reviews as part of their daily plant status monitoring activities and, as such, did not constitute any separate inspection samples. | The inspectors performed these daily reviews as part of their daily plant status monitoring activities and, as such, did not constitute any separate inspection samples. | ||
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=====Introduction.===== | =====Introduction.===== | ||
The inspectors identified a Severity Level IV noncited violation of Fort Calhoun Technical Specification 5.8.1 for inadequate corrective action documents. Specifically, the documents do not adequately address assigning reportability evaluations. As a result, the licensee failed to evaluate the reportability of a condition that was determined to be reportable until questioned by the inspectors. | The inspectors identified a Severity Level IV noncited violation of Fort Calhoun Technical Specification 5.8.1 for inadequate corrective action documents. | ||
Specifically, the documents do not adequately address assigning reportability evaluations. As a result, the licensee failed to evaluate the reportability of a condition that was determined to be reportable until questioned by the inspectors. | |||
=====Description.===== | =====Description.===== | ||
On April 13, 2009, the licensee discovered that a noncritical quality element relay was installed in the pump control for RM-050/051. The containment particulate monitor is RM-050 and the containment noble gas monitor is RM-051. The two monitors share a common sample pump and are normally referred to as the containment skid monitor, RM-050/051. Monitor RM-050 is a non-safety-related monitor and replacement parts are Q level 0 (noncritical quality element). Monitor RM-051 is a safety related monitor and all replacement parts are Q level 1 (critical quality element). Since the two monitors share the same sample pump, all components associated with the sample pump should be critical quality element components to satisfy the Q level 1 requirement for RM-051. However, on November 21, 2008, monitor RM-050 K1 relay associated with the sample pump was procured and installed in the circuit. This relay was installed | On April 13, 2009, the licensee discovered that a noncritical quality element relay was installed in the pump control for RM-050/051. The containment particulate monitor is RM-050 and the containment noble gas monitor is RM-051. The two monitors share a common sample pump and are normally referred to as the containment skid monitor, RM-050/051. Monitor RM-050 is a non-safety-related monitor and replacement parts are Q level 0 (noncritical quality element). Monitor RM-051 is a safety related monitor and all replacement parts are Q level 1 (critical quality element). Since the two monitors share the same sample pump, all components associated with the sample pump should be critical quality element components to satisfy the Q level 1 requirement for RM-051. However, on November 21, 2008, monitor RM-050 K1 relay associated with the sample pump was procured and installed in the circuit. This relay was installed | ||
approximately 143 days before the discrepancy was identified on April 13, 2009. The licensee did not perform an operability evaluation on the relay after discovery of the noncritical quality element relay, and thus determined that RM-051 was inoperable for the entire 143 days. | approximately 143 days before the discrepancy was identified on April 13, 2009. The licensee did not perform an operability evaluation on the relay after discovery of the noncritical quality element relay, and thus determined that RM-051 was inoperable for the entire 143 days. | ||
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Technical Specification 2.15, Table 2-4 describes the number of radiation monitors required during plant operation. The radiation monitors required by Table 2-4 are RM-051, RM-052 (containment stack radiation monitor) and RM-062 (normal range stack gas radiation monitor). Two of the three radiation monitors are required by Technical Specification 2.15. In the event that only one monitor is available, Technical Specification 2.15(1) requires placing one inoperable monitor to bypass within one hour. | Technical Specification 2.15, Table 2-4 describes the number of radiation monitors required during plant operation. The radiation monitors required by Table 2-4 are RM-051, RM-052 (containment stack radiation monitor) and RM-062 (normal range stack gas radiation monitor). Two of the three radiation monitors are required by Technical Specification 2.15. In the event that only one monitor is available, Technical Specification 2.15(1) requires placing one inoperable monitor to bypass within one hour. | ||
In the next 48 hours, the technical specification can be satisfied by either closing the | In the next 48 hours, the technical specification can be satisfied by either closing the containment ventilation isolation valves or manually initiating containment radiation high signal. If neither of these actions is performed, the reactor shall be placed in hot shutdown within the following 12 hours. | ||
containment ventilation isolation valves or manually initiating containment radiation high signal. If neither of these actions is performed, the reactor shall be placed in hot shutdown within the following 12 hours. | |||
On May 29, 2009, the inspectors questioned the licensee regarding the operability and reportability requirements associated with the simultaneous inoperability of monitors RM-051 and RM-062, and the licensee determined that a reportability evaluation had not been performed for this condition. A reportability evaluation was completed on June 3, 2009, and determined that the condition was reportable as a condition prohibited by technical specifications. In addition, there have been numerous examples of condition reports questioning the reportability of past conditions. Though most of these conditions did not ultimately result in reportable conditions, it is a further indication of inadequate guidance being given for reportability evaluations. | On May 29, 2009, the inspectors questioned the licensee regarding the operability and reportability requirements associated with the simultaneous inoperability of monitors RM-051 and RM-062, and the licensee determined that a reportability evaluation had not been performed for this condition. A reportability evaluation was completed on June 3, 2009, and determined that the condition was reportable as a condition prohibited by technical specifications. In addition, there have been numerous examples of condition reports questioning the reportability of past conditions. Though most of these conditions did not ultimately result in reportable conditions, it is a further indication of inadequate guidance being given for reportability evaluations. | ||
Standing orders SO-R-1 (Reportability Determinations) and SO-R-2 (Condition Reporting and Corrective Action) and FCSG-24 (Corrective Action Program Guideline) all give responsibility of evaluating conditions relating to reportability to the shift manager. However, the shift manager is not, nor should not be an expert in all aspects of reportability, and none of the | Standing orders SO-R-1 (Reportability Determinations) and SO-R-2 (Condition Reporting and Corrective Action) and FCSG-24 (Corrective Action Program Guideline)all give responsibility of evaluating conditions relating to reportability to the shift manager. However, the shift manager is not, nor should not be an expert in all aspects of reportability, and none of the above mentioned documents provide adequate guidance on when a formal reportability evaluation should be completed. There are numerous conditions that should always justify an evaluation for Reportability, but the procedures lack adequate guidance. As a result of the lack of guidance, it was not identified on July 28, 2008, that a condition existed that should have been evaluated for reportability, and was in fact reportable in accordance with 10 CFR 50.73(a)(2)(i)(B). | ||
=====Analysis.===== | =====Analysis.===== | ||
The inspectors determined that the | The inspectors determined that the licensees inadequate corrective action documents were a performance deficiency. The inspectors reviewed this issue in accordance with NRC Inspection Manual Chapter 0612 and the NRC Enforcement Manual. Through this review, the inspectors determined that traditional enforcement was applicable to this issue because the NRC's regulatory ability was potentially | ||
affected. Specifically, the NRC relies on | affected. Specifically, the NRC relies on the licensees to identify and report conditions or events meeting the criteria specified in regulations in order to perform its regulatory function, and when this is not done the regulatory function is impacted, and is therefore a finding. The inspectors determined that this finding was not suitable for evaluation using the significance determination process, and as such, was evaluated for Traditional Enforcement in accordance with the NRC Enforcement Policy. The finding was reviewed by NRC management and due in part to its repetitive nature the violation was determined to be of more than minor significance, however since it was not found to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation consistent with the NRC Enforcement Policy. | ||
=====Enforcement.===== | =====Enforcement.===== | ||
Technical Specification 5.8 states, in part, that written procedures shall be established, implemented and maintained covering the applicable procedures recommended in Appendix A of Regulatory Guide 1.33, Revision 2. Item 1h of Appendix A to Regulatory Guide 1.33 requires procedures for reviewing records. Contrary to the above, the licensee failed to provide adequate guidance in standing orders SO-R-1 (Reportability Determinations) and SO-R-2 (Condition Reporting and Corrective Action)and FCSG-24 (Corrective Action Program Guideline) for determining when reportability evaluations should be conducted. This finding was determined to be applicable to traditional enforcement because the failure to adequately evaluate conditions or events meeting the criteria specified in regulations for reportability may potentially affect the | Technical Specification 5.8 states, in part, that written procedures shall be established, implemented and maintained covering the applicable procedures recommended in Appendix A of Regulatory Guide 1.33, Revision 2. Item 1h of Appendix A to Regulatory Guide 1.33 requires procedures for reviewing records. Contrary to the above, the licensee failed to provide adequate guidance in standing orders SO-R-1 (Reportability Determinations) and SO-R-2 (Condition Reporting and Corrective Action)and FCSG-24 (Corrective Action Program Guideline) for determining when reportability evaluations should be conducted. This finding was determined to be applicable to traditional enforcement because the failure to adequately evaluate conditions or events meeting the criteria specified in regulations for reportability may potentially affect the NRCs regulatory ability. The finding was evaluated in accordance with the NRC's Enforcement Policy. The finding was reviewed by NRC management and determined to be a more than minor violation, however, since it was not considered to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation, consistent with the NRC Enforcement Policy: | ||
NCV 05000285/2010002-01, Inadequate Reportability Guidance. | |||
NRCs regulatory ability. The finding was evaluated in accordance with the NRC's Enforcement Policy. The finding was reviewed by NRC management and determined to be a more than minor violation, however, since it was not considered to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation, consistent with the NRC Enforcement Policy: NCV 05000285/2010002-01, | |||
===.3 Selected Issue Follow-up Inspection=== | ===.3 Selected Issue Follow-up Inspection=== | ||
====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
During a review of items entered in the | During a review of items entered in the licensees corrective action program, the inspectors recognized a corrective action item documenting a transistor failure in the voltage regulator of diesel generator 2, to verify that the corrective actions are commensurate with the significance of the issue. The inspectors also verified that the Licensee is identifying operator workaround problems at an appropriate threshold, entering them in the corrective action program, and planning or taking appropriate corrective actions These activities constitute completion of two | ||
corrective actions | |||
These activities constitute completion of two | |||
: (2) in-depth problem identification and resolution sample as defined in Inspection Procedure 71152-05. | : (2) in-depth problem identification and resolution sample as defined in Inspection Procedure 71152-05. | ||
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==4OA3 Event Follow-up== | ==4OA3 Event Follow-up== | ||
{{IP sample|IP=IP 71153}} | {{IP sample|IP=IP 71153}} | ||
===.1 (Opened and Closed) LER 05000285/2009004-00, Containment Integrity Was Unknowingly Violated During Performance Of Leak Test. | ===.1 (Opened and Closed) LER 05000285/2009004-00, Containment Integrity Was=== | ||
Unknowingly Violated During Performance Of Leak Test. | |||
Containment integrity was unknowingly violated on October 26, 2003, and November 26, 2006, as a result of opening manual containment isolation valve SI-410 (Safety injection tanks fill/drain valve). This occurred during a surveillance test, when containment integrity was required and administrative controls (dedicated operator) were not implemented. The LER was reviewed by the inspectors, no findings of significance were identified, and no violation of NRC requirements occurred. This LER is closed. | |||
===.2 (Opened) LER 05000285/2009005-00, Inoperable Auxiliary Feedwater Train Due to=== | |||
an Inoperable Injection Valve. | |||
On November 1, 2009, Fort Calhoun Station began a refueling outage. The station entered mode 5 (less than 210 degrees Fahrenheit, refueling) on November 2, 2009. On November 6, 2009, during performance of air operated valve diagnostic testing of HCV-1107A (Steam Generator | On November 1, 2009, Fort Calhoun Station began a refueling outage. The station entered mode 5 (less than 210 degrees Fahrenheit, refueling) on November 2, 2009. On November 6, 2009, during performance of air operated valve diagnostic testing of HCV-1107A (Steam Generator A auxiliary feedwater (inlet valve), the air regulator setting was found to be 23.6 pounds per square inch gauge (psig). The regulator pressure setting of 23.6 psig is contrary to the required nominal setting of 35. psig credited in calculation FC06904, "Category 1 Air-Operated Valve (AOV) Operator Margin | ||
=====Analysis.===== | =====Analysis.===== | ||
" (HCV-1107A is an air-to-close valve.) | " (HCV-1107A is an air-to-close valve.) | ||
{{a|4OA5}} | {{a|4OA5}} | ||
==4OA5 Other Activities== | ==4OA5 Other Activities== | ||
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====a. Inspection Scope==== | ====a. Inspection Scope==== | ||
During the inspection period, the inspectors performed observations of security force personnel and activities to ensure that the activities were consistent with Fort Calhoun | During the inspection period, the inspectors performed observations of security force personnel and activities to ensure that the activities were consistent with Fort Calhoun Stations security procedures and regulatory requirements relating to nuclear plant security. These observations took place during both normal and off-normal plant working hours. | ||
These quarterly resident inspectors | These quarterly resident inspectors observations of security force personnel and activities did not constitute any additional inspection samples. Rather, they were considered an integral part of the inspectors normal plant status review and inspection activities. | ||
====b. Findings==== | ====b. Findings==== | ||
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{{a|4OA6}} | {{a|4OA6}} | ||
==4OA6 Meetings Exit Meeting Summary== | ==4OA6 Meetings== | ||
===Exit Meeting Summary=== | |||
On February 22, 2010, the inspectors conducted a telephonic exit meeting to present the results of the in-office inspection of changes to the | On February 22, 2010, the inspectors conducted a telephonic exit meeting to present the results of the in-office inspection of changes to the licensees emergency plan to Mr. Simmons, Supervisor, Emergency Preparedness, and other members of the licensees staff. The licensee acknowledged the issues presented. The inspectors asked the licensee whether any materials examined during the inspection should be considered proprietary. No proprietary information was identified. | ||
On April 16, 2010, the inspectors presented the inspection results to Mr. Jeffrey Reinhart, and other members of the licensee staff. The licensee acknowledged the issues presented. The inspector asked the licensee whether any materials examined during the inspection should be considered proprietary. No proprietary information was identified. | On April 16, 2010, the inspectors presented the inspection results to Mr. Jeffrey Reinhart, and other members of the licensee staff. The licensee acknowledged the issues presented. The inspector asked the licensee whether any materials examined during the inspection should be considered proprietary. No proprietary information was identified. | ||
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===Licensee Personnel=== | ===Licensee Personnel=== | ||
: [[contact::R. Acker]], Station Licensing | : [[contact::R. Acker]], Station Licensing | ||
: [[contact::A. Clark]], Manager, Security | : [[contact::A. Clark]], Manager, Security | ||
: [[contact::P. Cronin]], Manager, Operations OPPD | : [[contact::P. Cronin]], Manager, Operations OPPD | ||
: [[contact::H. Faulhaber]], Division Manager, Nuclear Engineering | : [[contact::H. Faulhaber]], Division Manager, Nuclear Engineering | ||
: [[contact::M. Frans]], Manager, System Engineering | : [[contact::M. Frans]], Manager, System Engineering | ||
: [[contact::J. Gasper]], Manager, Design Engineering | : [[contact::J. Gasper]], Manager, Design Engineering | ||
: [[contact::J. Gooddell]], Division Manager, Nuclear Performance Improvement and Support | : [[contact::J. Gooddell]], Division Manager, Nuclear Performance Improvement and Support | ||
: [[contact::D. Guinn]], Supervisor Regulatory Compliance | : [[contact::D. Guinn]], Supervisor Regulatory Compliance | ||
: [[contact::R. Haug]], Training Manager | : [[contact::R. Haug]], Training Manager | ||
: [[contact::J. Herman]], Manager, Engineering Programs | : [[contact::J. Herman]], Manager, Engineering Programs | ||
: [[contact::R. Hodgson]], Manager, Radiation Protection | : [[contact::R. Hodgson]], Manager, Radiation Protection | ||
: [[contact::T. Mathews]], Manager, Nuclear Licensing | : [[contact::T. Mathews]], Manager, Nuclear Licensing | ||
: [[contact::T. Nellenbach]], Plant Manager | : [[contact::T. Nellenbach]], Plant Manager | ||
: [[contact::T. Pilmaier]], Manager, Performance Improvement | : [[contact::T. Pilmaier]], Manager, Performance Improvement | ||
: [[contact::J. Reinhart]], Site Vice President | : [[contact::J. Reinhart]], Site Vice President | ||
: [[contact::T. Uehling]], Manager, Chemistry | : [[contact::T. Uehling]], Manager, Chemistry | ||
==LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED== | ==LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED== | ||
===Opened=== | ===Opened=== | ||
: 05000285/2009005-00 | : 05000285/2009005-00 LER Inoperable Auxiliary Feedwater Train Due to an Inoperable Injection Valve | ||
LER Inoperable Auxiliary Feedwater Train Due to an Inoperable Injection Valve | |||
===Opened and Closed=== | ===Opened and Closed=== | ||
: 05000285/2009004-00 | : 05000285/2009004-00 LER Containment Integrity Was Unknowingly Violated During Performance Of Leak Test | ||
LER Containment Integrity Was Unknowingly Violated During Performance Of Leak Test | : 05000285/2010002-01 SL-IV Inadequate Reportability Guidance Attachment | ||
: 05000285/2010002-01 | |||
SL-IV Inadequate Reportability Guidance | |||
Attachment | |||
==LIST OF DOCUMENTS REVIEWED== | ==LIST OF DOCUMENTS REVIEWED== | ||
}} | }} |
Revision as of 19:24, 13 November 2019
ML101320088 | |
Person / Time | |
---|---|
Site: | Fort Calhoun ![]() |
Issue date: | 05/12/2010 |
From: | Clark J NRC/RGN-IV/DRP/RPB-E |
To: | Bannister D Omaha Public Power District |
References | |
IR-10-002 | |
Download: ML101320088 (33) | |
Text
UNITED STATES NU C LE AR RE G ULATO RY C O M M I S S I O N R E GI ON I V 612 EAST LAMAR BLVD , SU ITE 400 AR LIN GTON , TEXAS 76011-4125 May 12, 2010 David J. Bannister, Vice President and Chief Nuclear Officer Omaha Public Power District Fort Calhoun Station FC-2-4 P. O. Box 550 Fort Calhoun, NE 68023-0550 Subject: FORT CALHOUN - NRC INTEGRATED INSPECTION REPORT 05000285/2010002
Dear Mr. Bannister:
On March 31, 2010, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Fort Calhoun Station. The enclosed integrated inspection report documents the inspection finding, which was discussed on April 16, 2010, with Mr. Jeffrey Reinhart, Site Vice President, and other members of your staff.
The inspections examined activities conducted under your license as they relate to safety and compliance with the Commissions rules and regulations and with the conditions of your license.
The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel.
This report documents one NRC identified finding (Severity Level IV non-cited violation). This finding was determined to involve a violation of NRC requirements. However, because of the very low safety significance and because it is entered into your corrective action program, the NRC is treating this finding as a noncited violation, consistent with Section VI.A.1 of the NRC Enforcement Policy. If you contest the violation or the significance of the noncited violation, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, D.C. 20555-0001, with copies to the Regional Administrator, U.S. Nuclear Regulatory Commission, Region IV, 612 E. Lamar Blvd, Suite 400, Arlington, Texas, 76011-4125; the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, D.C. 20555-0001; and the NRC Resident Inspector at the Fort Calhoun facility. In addition, if you disagree with the characterization of any finding in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the Regional Administrator, Region IV, and the NRC Resident Inspector at the Fort Calhoun Station. The information you provide will be considered in accordance with Inspection Manual Chapter 0305.
In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter, and its enclosure, will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records component of NRCs document system (ADAMS).
OMAHA PUBLIC POWER DISTRICT -2-ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
Sincerely,
/RA/ R.Azua for Jeffery A. Clark, P. E.
Chief Project Branch E Division of Reactor Projects Docket: 50-285 License: DRP-40
Enclosure:
NRC Inspection Report 05000285/2010002 w/Attachment: Supplemental Information
REGION IV==
Docket: 05000285 License: DRP-40 Report: 05000285/2010002 Licensee: Omaha Public Power District Facility: Fort Calhoun Station Location: 9610 Power Lane Blair, NE 68008 Dates: January 1 through March 31, 2010 Inspectors: J. Kirkland, Senior Resident Inspector J. Wingebach, Resident Inspector P. Elkmann, Senior Emergency Preparedness Inspector Approved By: Jeffrey Clark, P.E.,Chief, Project Branch E Division of Reactor Projects-1- Enclosure
SUMMARY OF FINDINGS
IR 05000285/2010002; 01/01/2010 - 03/31/2010; Fort Calhoun Station, Integrated Resident and
Regional Report; Identification and Resolution of Problems.
The report covered a 3-month period of inspection by resident inspectors. One Severity Level IV violation was identified. The significance of most findings is indicated by their color (Green, White, Yellow, or Red) using Inspection Manual Chapter 0609, Significance Determination Process. Findings for which the significance determination process does not apply may be Green or be assigned a severity level after NRC management review. The NRC's program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, Reactor Oversight Process, Revision 4, dated December 2006.
NRC-Identified Findings and Self-Revealing Findings
Cornerstone: Miscellaneous
Severity Level IV. The inspectors identified a Severity Level IV noncited violation of Fort Calhoun Technical Specification 5.8.1 for inadequate corrective action documents.
Specifically, the documents do not adequately address assigning reportability evaluations. As a result, the licensee failed to evaluate the reportability of a condition that was determined to be reportable until questioned by the inspectors.
The inspectors determined that the licensees inadequate corrective action documents were a performance deficiency. The inspectors reviewed this issue in accordance with NRC Inspection Manual Chapter 0612 and the NRC Enforcement Policy. Through this review, the inspectors determined that traditional enforcement was applicable to this issue because the NRC's regulatory ability was potentially affected. Specifically, the NRC relies on the licensees to identify and report conditions or events meeting the criteria specified in regulations in order to perform its regulatory function, and when this is not done the regulatory function is impacted, and is therefore a finding. The inspectors determined that this finding was not suitable for evaluation using the significance determination process, and as such, was evaluated in accordance with the NRC Enforcement Policy. The finding was reviewed by NRC management and due in part to its repetitive nature the violation was determined to be of more than minor significance, however since it was not found to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation consistent with the NRC Enforcement Policy. (Section 4OA2)
Licensee-Identified Violations
None
REPORT DETAILS
Summary of Plant Status
The unit operated in Mode 1 at approximately 100 percent power throughout the inspection period.
REACTOR SAFETY
Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, and Emergency Preparedness
1R01 Adverse Weather Protection
.1 Readiness for Seasonal Extreme Weather Conditions
a. Inspection Scope
The inspectors performed a review of the adverse weather procedures for extreme low temperatures. The inspectors verified that weather-related equipment deficiencies identified during the previous year were corrected prior to the onset of seasonal extremes, and evaluated the implementation of the adverse weather preparation procedures and compensatory measures for the affected conditions before the onset of, and during, the adverse weather conditions.
During the inspection, the inspectors focused on plant-specific design features and the procedures used by plant personnel to mitigate or respond to adverse weather conditions. Additionally, the inspectors reviewed the Updated Safety Analysis Report and performance requirements for systems selected for inspection, and verified that operator actions were appropriate as specified by plant-specific procedures. Specific documents reviewed during this inspection are listed in the attachment. The inspectors also reviewed corrective action program items to verify that plant personnel were identifying adverse weather issues at an appropriate threshold and entering them into their corrective action program in accordance with station corrective action procedures.
The inspectors reviews focused specifically on the following plant systems:
- Raw water system
- Component cooling water system
- Turbine plant cooling water system These activities constitute completion of one
- (1) readiness for seasonal adverse weather sample as defined in Inspection Procedure 71111.01-05.
b. Findings
No findings of significance were identified.
.2 Readiness to Cope with External Flooding
a. Inspection Scope
The inspectors evaluated the design, material condition, and procedures for coping with the design basis probable maximum flood. The evaluation included a review to check for deviations from the descriptions provided in the Updated Safety Analysis Report for features intended to mitigate the potential for flooding from external factors. As part of this evaluation, the inspectors checked for obstructions that could prevent draining, checked that the roofs did not contain obvious loose items that could clog drains in the event of heavy precipitation, and determined that barriers required to mitigate the flood were in place and operable. Additionally, the inspectors performed an inspection of the protected area to identify any modification to the site that would inhibit site drainage during a probable maximum precipitation event or allow water ingress past a barrier.
The inspectors also reviewed the abnormal operating procedure for mitigating the design basis flood to ensure it could be implemented as written. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of one
- (1) external flooding sample as defined in Inspection Procedure 71111.01-05.
b. Findings
No findings of significance were identified.
1R04 Equipment Alignments
.1 Partial Walkdown
a. Inspection Scope
The inspectors performed partial system walkdowns of the following risk-significant systems:
- March 4, 2010, Portions of the auxiliary feedwater system while the diesel-driven auxiliary feedwater pump FW-54, was out of service
- March 9, 2010, High pressure safety Injection pump SI-2C while SI-2A was out of service
- March 26, 2010, Portions of the auxiliary feedwater system including the motor-driven auxiliary feedwater pump, FW-6, while diesel generator 2 out of service The inspectors selected these systems based on their risk significance relative to the reactor safety cornerstones at the time they were inspected. The inspectors attempted to identify any discrepancies that could affect the function of the system, and, therefore, potentially increase risk. The inspectors reviewed applicable operating procedures,
system diagrams, Updated Safety Analysis Report, technical specification requirements, administrative technical specifications, outstanding work orders, condition reports, and the impact of ongoing work activities on redundant trains of equipment in order to identify conditions that could have rendered the systems incapable of performing their intended functions. The inspectors also inspected accessible portions of the systems to verify system components and support equipment were aligned correctly and operable. The inspectors examined the material condition of the components and observed operating parameters of equipment to verify that there were no obvious deficiencies. The inspectors also verified that the licensee had properly identified and resolved equipment alignment problems that could cause initiating events or impact the capability of mitigating systems or barriers and entered them into the corrective action program with the appropriate significance characterization. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of three
- (3) partial system walkdown samples as defined in Inspection Procedure 71111.04-05.
b. Findings
No findings of significance were identified.
.2 Complete Walkdown
a. Inspection Scope
On March 24, 2010, the inspectors performed a complete system alignment inspection of the Raw Water System while the A Circulating Water Cell was out of service to verify the functional capability of the system. The inspectors selected this system because it was considered both safety significant and risk significant in the licensees probabilistic risk assessment. The inspectors inspected the system to review mechanical and electrical equipment line ups, electrical power availability, system pressure and temperature indications, as appropriate, component labeling, component lubrication, component and equipment cooling, hangers and supports, operability of support systems, and to ensure that ancillary equipment or debris did not interfere with equipment operation. The inspectors reviewed a sample of past and outstanding work orders to determine whether any deficiencies significantly affected the system function.
In addition, the inspectors reviewed the corrective action program database to ensure that system equipment-alignment problems were being identified and appropriately resolved. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of one
- (1) complete system walkdown sample as defined in Inspection Procedure 71111.04-05.
b. Findings
No findings of significance were identified.
1R05 Fire Protection
.1 Quarterly Fire Inspection Tours
a. Inspection Scope
The inspectors conducted fire protection walkdowns that were focused on availability, accessibility, and the condition of firefighting equipment in the following risk-significant plant areas:
- February 28, 2010, Fire Area 6.8, Heat Exchanger and Pump Area, Room 5
- February 28, 2010, Fire Area 10, Charging Pump Area, Room 6
- March 18, 2010, Fire Area 32, Compressor Area, Room 19
- March 18, 2010, Fire Area 34A, Electrical Penetration Area - Basement, Room 20 The inspectors reviewed areas to assess if licensee personnel had implemented a fire protection program that adequately controlled combustibles and ignition sources within the plant; effectively maintained fire detection and suppression capability; maintained passive fire protection features in good material condition; and had implemented adequate compensatory measures for out of service, degraded or inoperable fire protection equipment, systems, or features, in accordance with the licensees fire plan.
The inspectors selected fire areas based on their overall contribution to internal fire risk as documented in the plants Individual Plant Examination of External Events with later additional insights, their potential to affect equipment that could initiate or mitigate a plant transient, or their impact on the plants ability to respond to a security event. Using the documents listed in the attachment, the inspectors verified that fire hoses and extinguishers were in their designated locations and available for immediate use; that fire detectors and sprinklers were not obstructed; that transient material loading was within the analyzed limits; and fire doors, dampers, and penetration seals appeared to be in satisfactory condition. The inspectors also verified that minor issues identified during the inspection were entered into the licensees corrective action program.
Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of four
- (4) quarterly fire-protection inspection samples as defined in Inspection Procedure 71111.05-05.
b. Findings
No findings of significance were identified.
1R07 Heat Sink Performance
a. Inspection Scope
The inspectors reviewed licensee programs, verified performance against industry standards, and reviewed critical operating parameters and maintenance records for the Raw Water / Component Cooling Water Heat Exchange AC-1B. The inspectors verified that performance tests were satisfactorily conducted for heat exchangers/heat sinks and reviewed for problems or errors; the licensee utilized the periodic maintenance method outlined in EPRI Report NP 7552, Heat Exchanger Performance Monitoring Guidelines; the licensee properly utilized biofouling controls; the licensees heat exchanger inspections adequately assessed the state of cleanliness of their tubes; and the heat exchanger was correctly categorized under 10 CFR 50.65, Requirements for Monitoring the Effectiveness of Maintenance at Nuclear Power Plants. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of one
- (1) heat sink inspection sample as defined in Inspection Procedure 71111.07-05.
b. Findings
No findings of significance were identified.
1R11 Licensed Operator Requalification Program
Quarterly Review
a. Inspection Scope
On March 9, 2010, the inspectors observed a crew of licensed operators in the plants simulator to verify that operator performance was adequate, evaluators were identifying and documenting crew performance problems and training was being conducted in accordance with licensee procedures. The inspectors evaluated the following areas:
- Licensed operator performance
- Crews clarity and formality of communications
- Crews ability to take timely actions in the conservative direction
- Crews prioritization, interpretation, and verification of annunciator alarms
- Crews correct use and implementation of abnormal and emergency procedures
- Control board manipulations
- Oversight and direction from supervisors
- Crews ability to identify and implement appropriate technical specification actions and emergency plan actions and notifications The inspectors compared the crews performance in these areas to pre-established operator action expectations and successful critical task completion requirements.
Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of one
- (1) quarterly licensed-operator requalification program sample as defined in Inspection Procedure 71111.11.
b. Findings
No findings of significance were identified.
1R12 Maintenance Effectiveness
a. Inspection Scope
The inspectors evaluated degraded performance issues involving the following risk significant systems:
- February 3, 2010, Maintenance rule failure of main feedwater pump FW-4C
- March 12, 2010, Maintenance rule status of the safety related inverters, EE-8H and EE-8J The inspectors reviewed events such as, where ineffective equipment maintenance has resulted in valid or invalid automatic actuations of engineered safeguards systems and independently verified the licensee's actions to address system performance or condition problems in terms of the following:
- Implementing appropriate work practices
- Identifying and addressing common cause failures
- Scoping of systems in accordance with 10 CFR 50.65(b)
- Characterizing system reliability issues for performance
- Charging unavailability for performance
- Trending key parameters for condition monitoring
- Ensuring proper classification in accordance with 10 CFR 50.65(a)(1) or (a)(2)
- Verifying appropriate performance criteria for structures, systems, and components classified as having an adequate demonstration of performance
through preventive maintenance, as described in 10 CFR 50.65(a)(2), or as requiring the establishment of appropriate and adequate goals and corrective actions for systems classified as not having adequate performance, as described in 10 CFR 50.65(a)(1)
The inspectors assessed performance issues with respect to the reliability, availability, and condition monitoring of the system. In addition, the inspectors verified maintenance effectiveness issues were entered into the corrective action program with the appropriate significance characterization. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of two
- (2) quarterly maintenance effectiveness samples as defined in Inspection Procedure 71111.12-05.
b. Findings
No findings of significance were identified.
1R13 Maintenance Risk Assessments and Emergent Work Control
a. Inspection Scope
The inspectors reviewed licensee personnel's evaluation and management of plant risk for the maintenance and emergent work activities affecting risk-significant and safety-related equipment listed below to verify that the appropriate risk assessments were performed prior to removing equipment for work:
- January 4, 2010, Yellow risk and yellow activity risk associated with west raw water header outage and main feedwater pump FW-4C being out of service
- March 4, 2010, Yellow risk associated with diesel-driven auxiliary feedwater pump FW-54 maintenance activities
- March 11, 2010, Yellow risk associated with electric-driven auxiliary feedwater pump maintenance activities
- March 22, 2010, Risk management actions associated with the floor plug removal above room 21 The inspectors selected these activities based on potential risk significance relative to the reactor safety cornerstones. As applicable for each activity, the inspectors verified that licensee personnel performed risk assessments as required by 10 CFR 50.65(a)(4)and that the assessments were accurate and complete. When licensee personnel performed emergent work, the inspectors verified that the licensee personnel promptly assessed and managed plant risk. The inspectors reviewed the scope of maintenance work, discussed the results of the assessment with the licensee's probabilistic risk analyst or shift technical advisor, and verified plant conditions were consistent with the risk assessment. The inspectors also reviewed the technical specification requirements
and inspected portions of redundant safety systems, when applicable, to verify risk analysis assumptions were valid and applicable requirements were met. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of four
- (4) maintenance risk assessments and emergent work control inspection samples as defined in Inspection Procedure 71111.13-05.
b. Findings
No findings of significance were identified.
1R15 Operability Evaluations
a. Inspection Scope
The inspectors reviewed the following issues:
- January 8, 2010, Operability of safety injection tank SI-6C leakage header following isolation of the safety injection leakage cooler SI-4C outlet pressure control valve PCV-2949
- January 20, 2010, Operability of letdown heat exchange CH-7 backpressure control valve PCV-210 following discovery of unauthorized packing installation
- January 25, 2010, Operability of power operated relief and pressurizer safety valves tailpipe temperature instruments
- February 17, 2020, Operability of turbine-driven auxiliary feedwater pump FW-10 following the pump tripping on high backpressure
- February 25, 2010, Operability of motor-driven auxiliary feedwater pump FW-6 after discovery of a potential common mode failure The inspectors selected these potential operability issues based on the risk significance of the associated components and systems. The inspectors evaluated the technical adequacy of the evaluations to ensure that technical specification operability was properly justified and the subject component or system remained available such that no unrecognized increase in risk occurred. The inspectors compared the operability and design criteria in the appropriate sections of the technical specifications and Updated Safety Analysis Report to the licensee personnels evaluations to determine whether the components or systems were operable. Where compensatory measures were required to maintain operability, the inspectors determined whether the measures in place would function as intended and were properly controlled. The inspectors determined, where appropriate, compliance with bounding limitations associated with the evaluations.
Additionally, the inspectors also reviewed a sampling of corrective action documents to verify that the licensee was identifying and correcting any deficiencies associated with
operability evaluations. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of five
- (5) operability evaluations inspection samples as defined in Inspection Procedure 71111.15-04
b. Findings
No findings of significance were identified.
1R19 Postmaintenance Testing
a. Inspection Scope
The inspectors reviewed the following postmaintenance activities to verify that procedures and test activities were adequate to ensure system operability and functional capability:
- January 19, 2010, Postmaintenance testing of raw water pump discharge header isolation valve HCV-2874B following filter regulator replacement
- February 28, 2010, Postmaintenance testing following replacement of B-reactor protective system axial power distribution trip calculator power supply
- March 10, 2010, Postmaintenance testing of diesel generator 1 following the replacement of the 1Q transistor
- March 12, 2010, Postmaintenance testing of containment spray pump SI-3A following replacement of the solenoid for the pump discharge valve HCV-2958
- March 24, 2010, Postmaintenance testing of diesel generator 2 following the replacement of the 1Q, 2Q, and 3Q transistors The inspectors selected these activities based upon the structure, system, or component's ability to affect risk. The inspectors evaluated these activities for the following (as applicable):
- The effect of testing on the plant had been adequately addressed; testing was adequate for the maintenance performed
- Acceptance criteria were clear and demonstrated operational readiness; test instrumentation was appropriate The inspectors evaluated the activities against the technical specifications, the Updated Final Safety Analysis Report, 10 CFR Part 50 requirements, licensee procedures, and various NRC generic communications to ensure that the test results adequately ensured that the equipment met the licensing basis and design requirements. In addition, the inspectors reviewed corrective action documents associated with postmaintenance tests
to determine whether the licensee was identifying problems and entering them in the corrective action program and that the problems were being corrected commensurate with their importance to safety. Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of five
- (5) postmaintenance testing inspection samples as defined in Inspection Procedure 71111.19-05.
b. Findings
No findings of significance were identified.
1R22 Surveillance Testing
a. Inspection Scope
The inspectors reviewed the Updated Final Safety Analysis Report, procedure requirements, and technical specifications to ensure that the surveillance activities listed below demonstrated that the systems, structures, and/or components tested were capable of performing their intended safety functions. The inspectors either witnessed or reviewed test data to verify that the significant surveillance test attributes were adequate to address the following:
- Preconditioning
- Evaluation of testing impact on the plant
- Acceptance criteria
- Test equipment
- Procedures
- Jumper/lifted lead controls
- Test data
- Testing frequency and method demonstrated technical specification operability
- Test equipment removal
- Restoration of plant systems
- Fulfillment of ASME Code requirements
- Updating of performance indicator data
- Engineering evaluations, root causes, and bases for returning tested systems, structures, and components not meeting the test acceptance criteria were correct
- Reference setting data
- Annunciators and alarms setpoints The inspectors also verified that licensee personnel identified and implemented any needed corrective actions associated with the surveillance testing.
- January 12, 2010, Reactor coolant system leakage calculation in conjunction with investigations into elevated leak rate
- January 21, 2010, Turbine-Driven auxiliary feedwater pump FW-10 operability test, Procedure OP-ST-AFW-3004
- March 11, 2010, Auxiliary feedwater pump FW-6, Recirculation Valve, and Check Valve Tests, Procedure OP-ST-AFW-3009
- March 27, 2010, Channel A safety injection, containment spray and recirculation actuation signal test, Procedure OP-ST-ESF-0009
- March 30, 2010, High pressure safety injection SI-2B in-service test Specific documents reviewed during this inspection are listed in the attachment.
These activities constitute completion of five
- (5) surveillance testing inspection samples as defined in Inspection Procedure 71111.22-05.
b. Findings
No findings of significance were identified.
Cornerstone: Emergency Preparedness
1EP4 Emergency Action Level and Emergency Plan Changes
a. Inspection Scope
The inspectors performed an in-office review of Radiological Emergency Response Plan Appendix A, Letters of Agreement, Revision 20a, submitted February 11, 2010. This revision updated offsite letters of agreement for calendar year 2010.
This revision was compared to its previous revision, to the criteria of NUREG-0654, Criteria for Preparation and Evaluation of Radiological Emergency Response Plans and Preparedness in Support of Nuclear Power Plants, Revision 1, and to the standards in 10 CFR 50.47(b) to determine if the revision adequately implemented the requirements of 10 CFR 50.54(q). This review was not documented in a safety evaluation report and
did not constitute approval of licensee-generated changes; therefore, this revision is subject to future inspection.
These activities constitute completion of one
- (1) sample as defined in Inspection Procedure 71114.04-05.
b. Findings
No findings of significance were identified.
OTHER ACTIVITIES
4OA1 Performance Indicator Verification
.1 Data Submission Issue
a. Inspection Scope
The inspectors performed a review of the performance indicator data submitted by the licensee for the fourth Quarter 2009 performance indicators for any obvious inconsistencies prior to its public release in accordance with Inspection Manual Chapter 0608, Performance Indicator Program.
This review was performed as part of the inspectors normal plant status activities and, as such, did not constitute a separate inspection sample.
b. Findings
No findings of significance were identified.
.2 Reactor Coolant System Specific Activity (BI01)
a. Inspection Scope
The inspectors sampled licensee submittals for the reactor coolant system specific activity performance indicator for the period from the first quarter 2009 through the fourth quarter 2009. To determine the accuracy of the performance indicator data reported during those periods, the inspectors used definitions and guidance contained in NEI Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 6. The inspectors reviewed the licensees reactor coolant system chemistry samples, technical specification requirements, issue reports, event reports, and NRC integrated inspection reports for the period of January 2009 through December 2009 to validate the accuracy of the submittals. The inspectors also reviewed the licensees issue report database to determine if any problems had been identified with the performance indicator data collected or transmitted for this indicator and none were identified. In addition to record reviews, the inspectors observed a chemistry technician obtain and analyze a reactor coolant system sample. Specific documents reviewed are described in the attachment to this report.
These activities constitute completion of one
- (1) reactor coolant system specific activity sample as defined in Inspection Procedure 71151-05.
b. Findings
No findings of significance were identified.
.3 Reactor Coolant System Leakage (BI02)
a. Inspection Scope
The inspectors sampled licensee submittals for the reactor coolant system leakage performance indicator for the period from the first quarter 2009 through the fourth quarter 2009. To determine the accuracy of the performance indicator data reported during those periods, the inspectors used definitions and guidance contained in NEI Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 6. The inspectors reviewed the licensees operator logs; reactor coolant system leakage tracking data; issue reports; event reports; and NRC integrated inspection reports for the period of January 2009 through December 2009 to validate the accuracy of the submittals. The inspectors also reviewed the licensees issue report database to determine if any problems had been identified with the performance indicator data collected or transmitted for this indicator and none were identified.
Specific documents reviewed are described in the attachment to this report.
These activities constitute completion of one
- (1) reactor coolant system leakage sample(s) as defined in Inspection Procedure 71151-05.
b. Findings
No findings of significance were identified.
4OA2 Identification and Resolution of Problems
Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, Emergency Preparedness, Public Radiation Safety, Occupational Radiation Safety, and Physical Protection
.1 Routine Review of Identification and Resolution of Problems
a. Inspection Scope
As part of the various baseline inspection procedures discussed in previous sections of this report, the inspectors routinely reviewed issues during baseline inspection activities and plant status reviews to verify that they were being entered into the licensees corrective action program at an appropriate threshold, that adequate attention was being given to timely corrective actions, and that adverse trends were identified and addressed. The inspectors reviewed attributes that included the complete and accurate
identification of the problem; the timely correction, commensurate with the safety significance; the evaluation and disposition of performance issues, generic implications, common causes, contributing factors, root causes, extent of condition reviews, and previous occurrences reviews; and the classification, prioritization, focus, and timeliness of corrective actions. Minor issues entered into the licensees corrective action program because of the inspectors observations are included in the attached list of documents reviewed.
These routine reviews for the identification and resolution of problems did not constitute any additional inspection samples. Instead, by procedure, they were considered an integral part of the inspections performed during the quarter and documented in Section 1 of this report.
b. Findings
No findings of significance were identified.
.2 Daily Corrective Action Program Reviews
a. Inspection Scope
In order to assist with the identification of repetitive equipment failures and specific human performance issues for follow-up, the inspectors performed a daily screening of items entered into the licensees corrective action program. The inspectors accomplished this through review of the stations daily corrective action documents.
The inspectors performed these daily reviews as part of their daily plant status monitoring activities and, as such, did not constitute any separate inspection samples.
b. Findings
Introduction.
The inspectors identified a Severity Level IV noncited violation of Fort Calhoun Technical Specification 5.8.1 for inadequate corrective action documents.
Specifically, the documents do not adequately address assigning reportability evaluations. As a result, the licensee failed to evaluate the reportability of a condition that was determined to be reportable until questioned by the inspectors.
Description.
On April 13, 2009, the licensee discovered that a noncritical quality element relay was installed in the pump control for RM-050/051. The containment particulate monitor is RM-050 and the containment noble gas monitor is RM-051. The two monitors share a common sample pump and are normally referred to as the containment skid monitor, RM-050/051. Monitor RM-050 is a non-safety-related monitor and replacement parts are Q level 0 (noncritical quality element). Monitor RM-051 is a safety related monitor and all replacement parts are Q level 1 (critical quality element). Since the two monitors share the same sample pump, all components associated with the sample pump should be critical quality element components to satisfy the Q level 1 requirement for RM-051. However, on November 21, 2008, monitor RM-050 K1 relay associated with the sample pump was procured and installed in the circuit. This relay was installed
approximately 143 days before the discrepancy was identified on April 13, 2009. The licensee did not perform an operability evaluation on the relay after discovery of the noncritical quality element relay, and thus determined that RM-051 was inoperable for the entire 143 days.
On March 28, 2009, RM-062, normal range stack gas radiation monitor, was taken out of service and not returned to service until April 12, 2009. With the inoperability of RM-051 over the same period, both radiation monitors were inoperable from March 28 through April 12, 2009.
Technical Specification 2.15, Table 2-4 describes the number of radiation monitors required during plant operation. The radiation monitors required by Table 2-4 are RM-051, RM-052 (containment stack radiation monitor) and RM-062 (normal range stack gas radiation monitor). Two of the three radiation monitors are required by Technical Specification 2.15. In the event that only one monitor is available, Technical Specification 2.15(1) requires placing one inoperable monitor to bypass within one hour.
In the next 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />, the technical specification can be satisfied by either closing the containment ventilation isolation valves or manually initiating containment radiation high signal. If neither of these actions is performed, the reactor shall be placed in hot shutdown within the following 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br />.
On May 29, 2009, the inspectors questioned the licensee regarding the operability and reportability requirements associated with the simultaneous inoperability of monitors RM-051 and RM-062, and the licensee determined that a reportability evaluation had not been performed for this condition. A reportability evaluation was completed on June 3, 2009, and determined that the condition was reportable as a condition prohibited by technical specifications. In addition, there have been numerous examples of condition reports questioning the reportability of past conditions. Though most of these conditions did not ultimately result in reportable conditions, it is a further indication of inadequate guidance being given for reportability evaluations.
Standing orders SO-R-1 (Reportability Determinations) and SO-R-2 (Condition Reporting and Corrective Action) and FCSG-24 (Corrective Action Program Guideline)all give responsibility of evaluating conditions relating to reportability to the shift manager. However, the shift manager is not, nor should not be an expert in all aspects of reportability, and none of the above mentioned documents provide adequate guidance on when a formal reportability evaluation should be completed. There are numerous conditions that should always justify an evaluation for Reportability, but the procedures lack adequate guidance. As a result of the lack of guidance, it was not identified on July 28, 2008, that a condition existed that should have been evaluated for reportability, and was in fact reportable in accordance with 10 CFR 50.73(a)(2)(i)(B).
Analysis.
The inspectors determined that the licensees inadequate corrective action documents were a performance deficiency. The inspectors reviewed this issue in accordance with NRC Inspection Manual Chapter 0612 and the NRC Enforcement Manual. Through this review, the inspectors determined that traditional enforcement was applicable to this issue because the NRC's regulatory ability was potentially
affected. Specifically, the NRC relies on the licensees to identify and report conditions or events meeting the criteria specified in regulations in order to perform its regulatory function, and when this is not done the regulatory function is impacted, and is therefore a finding. The inspectors determined that this finding was not suitable for evaluation using the significance determination process, and as such, was evaluated for Traditional Enforcement in accordance with the NRC Enforcement Policy. The finding was reviewed by NRC management and due in part to its repetitive nature the violation was determined to be of more than minor significance, however since it was not found to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation consistent with the NRC Enforcement Policy.
Enforcement.
Technical Specification 5.8 states, in part, that written procedures shall be established, implemented and maintained covering the applicable procedures recommended in Appendix A of Regulatory Guide 1.33, Revision 2. Item 1h of Appendix A to Regulatory Guide 1.33 requires procedures for reviewing records. Contrary to the above, the licensee failed to provide adequate guidance in standing orders SO-R-1 (Reportability Determinations) and SO-R-2 (Condition Reporting and Corrective Action)and FCSG-24 (Corrective Action Program Guideline) for determining when reportability evaluations should be conducted. This finding was determined to be applicable to traditional enforcement because the failure to adequately evaluate conditions or events meeting the criteria specified in regulations for reportability may potentially affect the NRCs regulatory ability. The finding was evaluated in accordance with the NRC's Enforcement Policy. The finding was reviewed by NRC management and determined to be a more than minor violation, however, since it was not considered to be willful, and was entered into the corrective action program, this violation is being treated as a Severity Level IV noncited violation, consistent with the NRC Enforcement Policy:
NCV 05000285/2010002-01, Inadequate Reportability Guidance.
.3 Selected Issue Follow-up Inspection
a. Inspection Scope
During a review of items entered in the licensees corrective action program, the inspectors recognized a corrective action item documenting a transistor failure in the voltage regulator of diesel generator 2, to verify that the corrective actions are commensurate with the significance of the issue. The inspectors also verified that the Licensee is identifying operator workaround problems at an appropriate threshold, entering them in the corrective action program, and planning or taking appropriate corrective actions These activities constitute completion of two
- (2) in-depth problem identification and resolution sample as defined in Inspection Procedure 71152-05.
b. Findings
No findings of significance were identified.
4OA3 Event Follow-up
.1 (Opened and Closed) LER 05000285/2009004-00, Containment Integrity Was
Unknowingly Violated During Performance Of Leak Test.
Containment integrity was unknowingly violated on October 26, 2003, and November 26, 2006, as a result of opening manual containment isolation valve SI-410 (Safety injection tanks fill/drain valve). This occurred during a surveillance test, when containment integrity was required and administrative controls (dedicated operator) were not implemented. The LER was reviewed by the inspectors, no findings of significance were identified, and no violation of NRC requirements occurred. This LER is closed.
.2 (Opened) LER 05000285/2009005-00, Inoperable Auxiliary Feedwater Train Due to
an Inoperable Injection Valve.
On November 1, 2009, Fort Calhoun Station began a refueling outage. The station entered mode 5 (less than 210 degrees Fahrenheit, refueling) on November 2, 2009. On November 6, 2009, during performance of air operated valve diagnostic testing of HCV-1107A (Steam Generator A auxiliary feedwater (inlet valve), the air regulator setting was found to be 23.6 pounds per square inch gauge (psig). The regulator pressure setting of 23.6 psig is contrary to the required nominal setting of 35. psig credited in calculation FC06904, "Category 1 Air-Operated Valve (AOV) Operator Margin
Analysis.
" (HCV-1107A is an air-to-close valve.)
4OA5 Other Activities
.1 Quarterly Resident Inspector Observations of Security Personnel and Activities
a. Inspection Scope
During the inspection period, the inspectors performed observations of security force personnel and activities to ensure that the activities were consistent with Fort Calhoun Stations security procedures and regulatory requirements relating to nuclear plant security. These observations took place during both normal and off-normal plant working hours.
These quarterly resident inspectors observations of security force personnel and activities did not constitute any additional inspection samples. Rather, they were considered an integral part of the inspectors normal plant status review and inspection activities.
b. Findings
No findings of significance were identified.
4OA6 Meetings
Exit Meeting Summary
On February 22, 2010, the inspectors conducted a telephonic exit meeting to present the results of the in-office inspection of changes to the licensees emergency plan to Mr. Simmons, Supervisor, Emergency Preparedness, and other members of the licensees staff. The licensee acknowledged the issues presented. The inspectors asked the licensee whether any materials examined during the inspection should be considered proprietary. No proprietary information was identified.
On April 16, 2010, the inspectors presented the inspection results to Mr. Jeffrey Reinhart, and other members of the licensee staff. The licensee acknowledged the issues presented. The inspector asked the licensee whether any materials examined during the inspection should be considered proprietary. No proprietary information was identified.
SUPPLEMENTAL INFORMATION
KEY POINTS OF CONTACT
Licensee Personnel
- R. Acker, Station Licensing
- A. Clark, Manager, Security
- H. Faulhaber, Division Manager, Nuclear Engineering
- M. Frans, Manager, System Engineering
- J. Gasper, Manager, Design Engineering
- J. Gooddell, Division Manager, Nuclear Performance Improvement and Support
- D. Guinn, Supervisor Regulatory Compliance
- R. Haug, Training Manager
- J. Herman, Manager, Engineering Programs
- R. Hodgson, Manager, Radiation Protection
- T. Mathews, Manager, Nuclear Licensing
- T. Nellenbach, Plant Manager
- T. Pilmaier, Manager, Performance Improvement
- J. Reinhart, Site Vice President
- T. Uehling, Manager, Chemistry
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED
Opened
- 05000285/2009005-00 LER Inoperable Auxiliary Feedwater Train Due to an Inoperable Injection Valve
Opened and Closed
- 05000285/2009004-00 LER Containment Integrity Was Unknowingly Violated During Performance Of Leak Test
- 05000285/2010002-01 SL-IV Inadequate Reportability Guidance Attachment