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{{#Wiki_filter:3/13/87UNIT 3 DIESEL GENERATOR"B" TEST INSPECTIONS 1.0 COOPER ENERGY Initial Test:, 1.1.Web deflection measurements will be verified and recorded prior to the initial start.1.2 On the initial start DGB will be operated for approximately 1'5 minutes, at no load.Continuous observation of engine oper-ating perameters vill be monitored, (i.e.temp, pressure,.
{{#Wiki_filter:3/13/87 UNIT 3 DIESEL GENERATOR "B" TEST INSPECTIONS 1.0 COOPER ENERGY Initial Test:,
speed 8 vibration).
1.1. Web   deflection measurements     will be verified   and recorded     prior to the initial start.
1.3 After the initial run all crankcase doors will be removed and the following performed:
1.2   On   the initial start DGB will be operated for approximately 1'5 minutes, at no load. Continuous observation of engine oper-ating perameters     vill be monitored, (i.e. temp, pressure,. speed 8   vibration).
1.3.1 All bearing caps (main and rod)will be inspected for unusual hot spots.1.3'Visual inspection for signs of water leaks.1.3.3 Hand check chains, and tighteners.
1.3   After the initial run all crankcase doors         will be   removed and the following performed:
1.3.4 General inspection of all exposed components for any signs of stress.1.3.5 If all inspections are satisfactory, DGB will be made ready for-break-in.1.4 Break-in will require an initial 2 hour no load run followed by loading in 25X increments thru lOOX.A 2 hour time period will be imposed at each level of load before proceding to the next level.All engine operating parameters will be in contin-uous observation, recorded on an hourly bases.1.5, Interm inspection after'break-in loading.1.5.1 Check for external leaks.and distress.1.5.2 After 30 mins.following shutdown remove crankcase doors and immediately check the crankshaft web deflection per C-B manual.1.5.3 Visually check inside of crankcase for abnormal-ities.'1.5.4 Review logs for abnormalities.
1.3.1 All bearing caps (main   and rod)   will be   inspected for unusual hot spots.
If all are ok replace crankcase doors.8704010bl'2
1.3 ' Visual inspection for signs of water leaks.
'PDR'DOCK A 1.5.5 1.5.6 870324 05000@SO'<<<-PDR Start and gradually increase.load to lOOX over a two hour period.Increase Load to llOX and hold for two hours.  
1.3.3 Hand check chains, and   tighteners.
~kh A 0 F 2.0 73PE-3DG01, (Preoperational carry over.test)2.1 During performance of this preoperational carry over test, DGB will be tested to those test objectives required to re-establish engine.control and alarm functions.
1.3.4 General inspection of   all exposed components       for any signs of stress.
2.2 The special precautions section, delineates safety and equipment concerns as follows: 2.2.1 Should communications be lost when operating equip-ment the test shall be stopped until such time as reliable communications can be re-established.
1.3.5 If all   inspections are satisfactory,     DGB will be made ready for- break-in.
2.2.2'rior to oper'ating any component, ensure that the component is clear of obstructions and debris.2.2.3 In the Emergency Run Mode, only 3 of 19 shutdowns will trip the engine.All others will actuate an alarm and light.The three shutdowns that are valid during and Emergency Run are as'.follows:2.2.4 2.2.5 (1)Engine Overspeed (2)Low Engine Lube Oil Pressure (3)Generator Differential If a Diesel Generator Emergency Stop is necessary, the" Emergency Stop Pushbutton must be pushed'.If this fails to trip the unit, the Fuel Racks, shall be closed'anually by a lever located on the left bank side of the engine (generator end).Do not operate the unit after an abnormal shutdown until the cause has been found and corrected.
1.4   Break-in will require an initial 2 hour no load run followed by loading in 25X increments thru lOOX. A 2 hour time period will be imposed at each level of load before proceding to the next level. All engine operating parameters will be in contin-uous observation, recorded on an hourly bases.
2.2.6 If the warning device for the Fire Protection System is initiated, personnel'houl'd evacuate the, Diesel Generator Building immediately.
1.5, Interm inspection after 'break-in loading.
2.2'.7 The minimum coastdown time for the.turbocharger rotor is one minute;A lower coastdown rate is an indication of rotor binding, and should be invest-igated.2'.2.8 When opening the manual valves for the Air Dryer Moisture traps, CAUTION should be exercised so as not to completely remove the valve stem.There is no locking device to prevent this.2'.2.9'Anytime the Emergency Diesel Generators are in oper-ation, proper ear:protection shall be worn.
1.5.1 Check   for external leaks. and distress.
0 r~0 2.2.10 Every person working in the Diesel Generator Rooms shall be aware that the units may start unannounced, at any time and develop 4.16 KV.2.2.11 Do not remove engine crankcase inspection doors until at least 15 minutes after shutdown.2.2.12 Galvanized metal buckets or containers should never be used to contain or add lube oil due to zinc contamina-tion.2.2.13 Do not transfer voltage regulator control mode while Diesel Generator is running.This would cause a current surge which would damage"extremely sensitive" equipment.
1.5.2 After   30 mins. following shutdown remove crankcase doors and immediately check the crankshaft web deflection per C-B manual.
When the engine is started in the Emergency Run'ode, speed and voltage are maintained automatically.
1.5.3 Visually check inside of crankcase for abnormal-ities.
Raise and lower switches will have no effect on engine speed or voltage.2.2.14 No provisions are made for synchronizing from the local station.Therefore, the Diesel Generator Output Breaker must be closed only on a dead bus while in the Local Mode.2.2.15 The Emergency Diesel Generator is designed to supp?y 5500 KW continuously but can supply 6050 KW for 2 hours within any 24 hour period.2.2.16 Normal bus voltage limits are 3.74 KV to 4.37 KV.2.2.17 Whenever the diesel generators are place in STANDBY, the droop switch must be in the ISOCHRONOUS position.2.2.18 Manual Control of the Diesel Generator Engine speed is limited to the range of 570 rpm to 618 rpm.2.2.19 Air Dryers must have power supply breakers shut 2 to 4 hours before starting to insure proper dehydration of starting air.This allows dryers to cool, minimizing the amount of moisture entering the receiver.2.2.20 When shutting down a hot engine, allow standby lube oil pump to run for a minimum of 30 minutes at approximately 7 PSI to dissipate heat that soaks to the turbine bearings from the turbine blade and disc in the turbocharger.
                            '1.5.4 Review logs   for abnormalities. If all are     ok replace crankcase doors.
2.2.21 Turbocharger oil pressure at inlet shall be 5 PSI minimum within 10 seconds after the turbocharger is started and above 35 PSI during normal operation.
1.5.5 Start  and gradually  increase .load to   lOOX   over a two hour period.
If oil pressure is low, stop engine and determine cause.
1.5.6  Increase Load to llOX and hold for two hours.
0~t 0 2.2.22 Immediately stop the diesel if any of the following condi-tions occur during the test: (1)Lube Oil Pressure drops to 30 PSI (2)Lube Oil Temperature increases to 185 Degrees F (3)Engine Speed exceeds 660 RPM (4)Jacket Water Temperature increases to 206 Degress F (5)Jacket Water Pressure decreases to 6 PSX (6)Turbo Oil Pressure decreases to 30 PSI 2.2.23 The maximum cooling water temperature differential for the turbocharger is 12 degrees F.2.2.24 The maximum bearing oil temperature differential for the turbocharger is 30 degrees F.2.2.25 The maximum inlet oil pressure for the turbocharger is 40 PSI.2.2.26 The maximum turbocharger cooling water outlet temperature is 190 degrees F.2.2.27 The maximum differential for the lube oil filter is 25 PSI.Elements must be replaced at 20 PSI.2.2.28 Maximum exhaust temperature ahead of the turbocharger is 1200'F.2.2.29 Maximum exhaust temperature limitation for the Diesel Generator cylinders is 1150'F.2.2.30 Operation of the Emergency Diesel Generator at'loads less than 25X (1375 KW)should be minimized.
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F 2.0 73PE-3DG01, (Preoperational carry over. test) 2.1 During performance of this preoperational carry over test, DGB will be tested to those test objectives required to re-establish engine. control and alarm functions.
2.2 The   special precautions section, delineates safety and equipment concerns as follows:
2.2.1     Should communications be lost when operating equip-ment the test shall be stopped until such time as reliable communications can be re-established.
2.2.2'rior       to oper'ating any component, ensure that the component   is clear of obstructions and debris.
2.2.3     In the Emergency Run Mode, only 3   of 19 shutdowns will trip   the engine. All others will actuate     an alarm and light. The three shutdowns that are valid during and Emergency Run are as'. follows:
(1)   Engine Overspeed (2)   Low Engine Lube   Oil Pressure (3) Generator Differential 2.2.4    If a Diesel Generator Emergency Stop is necessary, the" Emergency Stop Pushbutton must be pushed'.
this fails to trip If the unit, the Fuel   Racks, shall be closed'anually   by a lever located   on the left bank side   of the engine (generator end).
2.2.5    Do   not operate the unit after an abnormal shutdown until the cause has been found and corrected.
2.2.6     If the warning device for the Fire Protection System is initiated, personnel'houl'd     evacuate the, Diesel Generator Building immediately.
: 2. 2'. 7 The minimum coastdown time for the. turbocharger rotor is one minute; A lower coastdown rate is an indication of rotor binding, and should be invest-igated.
2'.2.8   When   opening the manual valves for the Air Dryer Moisture traps, CAUTION should be exercised so as not to completely remove the valve stem. There is no locking device to prevent this.
2'.2.9   'Anytime the Emergency Diesel Generators are       in oper-ation, proper ear:protection shall be worn.
 
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2.2.10 Every person working in the Diesel Generator       Rooms shall be aware   that the units   may start unannounced,   at any time and develop 4.16 KV.
2.2.11 Do not remove engine crankcase inspection doors       until at least   15 minutes after shutdown.
2.2.12 Galvanized metal buckets or containers should never be used to contain or add lube oil due to zinc contamina-tion.
2.2.13 Do not transfer voltage regulator control mode while Diesel Generator is running. This would cause a current surge which would damage "extremely sensitive" equipment.
When the engine is started in the Emergency Run'ode, speed and voltage are maintained automatically. Raise and lower switches will have no effect on engine speed or voltage.
2.2.14 No provisions are made for synchronizing from the local station. Therefore, the Diesel Generator Output Breaker must be closed only on a dead bus while in the Local Mode.
2.2.15 The Emergency Diesel Generator is designed to supp?y 5500 KW continuously but can supply 6050 KW for 2 hours within any 24 hour period.
2.2.16 Normal bus voltage   limits are 3.74 KV to 4.37 KV.
2.2.17 Whenever the diesel generators are place in STANDBY, the droop switch must be in the ISOCHRONOUS position.
2.2.18 Manual Control of the Diesel Generator Engine speed         is limited to the range of 570 rpm to 618 rpm.
2.2.19 Air Dryers must have power supply breakers shut 2 to 4 hours before starting to insure proper dehydration of starting air. This allows dryers to cool, minimizing the amount of moisture entering the receiver.
2.2.20 When shutting down a hot engine, allow standby lube oil pump to run for a minimum of 30 minutes at approximately 7 PSI to dissipate heat that soaks to the turbine bearings from the turbine blade and disc in the turbocharger.
2.2.21 Turbocharger   oil pressure at inlet shall be 5 PSI minimum within   10 seconds after the turbocharger is started and above 35 PSI during normal operation.     If oil pressure is low, stop engine and determine cause.
 
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2.2.22 Immediately stop the diesel         if any of the following condi-tions occur during the test:
(1)   Lube Oil Pressure drops to 30 PSI (2)   Lube Oil Temperature increases to     185 Degrees F (3)   Engine Speed   exceeds 660   RPM (4)   Jacket Water Temperature increases to 206 Degress F (5)   Jacket Water Pressure decreases to 6 PSX (6)   Turbo Oil Pressure decreases to 30 PSI 2.2.23 The maximum cooling water temperature differential for the turbocharger is 12 degrees F.
2.2.24 The maximum bearing oil temperature differential for the turbocharger is 30 degrees F.
2.2.25 The   maximum inlet oil   pressure for the turbocharger     is 40 PSI.
2.2.26 The   maximum turbocharger cooling water outlet temperature is   190 degrees F.
2.2.27 The   maximum differential for     the lube oil filter is 25 PSI.
Elements must be replaced       at 20 PSI.
2.2.28 Maximum exhaust     temperature ahead of the turbocharger       is 1200'F.
2.2.29 Maximum exhaust     temperature limitation     for the Diesel Generator cylinders is 1150'F.
2.2.30 Operation of the Emergency Diesel Generator at'loads less than 25X (1375   KW) should be minimized.
2.2.31 Ensure the coupling and belt guards are installed at all times when operating the various equipment in this procedure.
2.2.31 Ensure the coupling and belt guards are installed at all times when operating the various equipment in this procedure.
2.2.32 Notify the Shift Supervisor of the intention to commence, stop or restart testing.2.2.33 Fuel control is pneumatically non fail safe.For maintenance"control air right bank, and left bank" (V550 and V551 Train A)and (V650 and V651 Train B)must be left"ON".2.2.34 If during the performance of this procedure any evidence of arcing, unusual noise, excessive vibration or other unusua occurrences exist, terminate testing immediately and determim the cause prior to resuming testing.2.2.35 Prior to operating the Diesel Generator in the TEST mode, the Essential Spray Pond Pump must be operational to provide cooling water for the engine.2.2.36 When lifting wires in the performance of this procedure prope>care should be exercised to prevent coming in contact with the 125 VDC control voltage present.  
2.2.32 Notify the Shift Supervisor of the intention to           commence, stop or restart testing.
2.2.33 Fuel control     is pneumatically     non fail safe. For   maintenance "control air right bank,     and left bank" (V550 and V551 Train A) and (V650 and V651     Train   B) must be left "ON".
2.2.34 If during   the performance of this procedure any evidence of arcing, unusual noise, excessive vibration or other unusua occurrences exist, terminate testing immediately and determim the cause prior to resuming testing.
2.2.35 Prior to operating the Diesel Generator in the TEST mode, the Essential Spray Pond Pump must be operational to provide cooling water for the engine.
2.2.36 When   lifting wires in the performance of this procedure prope>
care should be exercised to prevent coming in contact with the 125 VDC control voltage present.


2.2.37 Systems are to be operated in accordance with the APS operating procedures when specific direction is not provided by this test procedure.
2.2.37 Systems are to be operated in accordance with the APS operating procedures when specific direction is not provided by this test procedure.
2-2.38 Deviations from the test procedure must be approved and documented.
2-2.38 Deviations from the test procedure must be approved and documented.
2.2.39 At times during the ALARM verification sections of this procedure, various ALARMS may also be received.Verify only the specific annunciations related to the applicable step.2.2.40 Control relay status (i.e.pick up/drop out)shall be verifie<using a digital or analog multimeter on dry contacts, if possible.
2.2.39 At times during the ALARM verification sections of this procedure, various ALARMS may also be received. Verify only the specific annunciations related to the applicable step.
0 K 0 II 3.0 73PE-3PE01, (Preoperational Carryover Test)3.1 During performance of this preoperational carryover test, DGB will be subjected to about 66.5 hours of verious load configureations, ranging from 25X to llOX load.This test will complete those testing requirements that were not satisfied by 93PE-3PE01.
2.2.40 Control relay status (i.e. pick up/drop out) shall be verifie<
3.2 The special precautions section set forth in 73PE-3PE01 provides the following:
using a digital or analog multimeter on dry contacts, if possible.
3.2.1 Should communications be lost when operating equipment, the test shall be stopped until such time as reliable communica-tions can be reestablished.
 
3.2.2 Prior to operating any component, ensure that the component is clear of obstructions and debris.3.2.3 In the Emergency Run mode, only 3 of 19 shutdowns will stop the engine.All others.will actuate an alarm and light.The three shutdowns that are valid during an Emergency Run are as follows: (1)Engine Overspeed (2)Low Engine Lube Oil Pressure (3)Generator Differential 3.2.4 3.2.5 If a Diesel Generator Emergency Run Stop is necessary, the Emergency Stop Pushbutton must be pushed.If this fails to stop the unit, the Fuel Racks may be close manually by a lever located on the left bank side of the engine (generator end).(Test Director will demonstrate this method of Shutdown at Test Briefing).
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Do not operate the unit after an abnormal shutdown until the'ause has been found and corrected.
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3.2.6 The minimum coastdown time for the turbocharger rotor is one minute.A lower coastdown rate is an indication of rotor binding, and should be investigated.
 
3.2.7 When opening the manual valves for the Air Dryer Moisture Traps, CAUTION should be exercised so as not to completely remove the valve stem.There is no locking device to prevent this.3.2.8 Anytime the Emergency Diesel Generators are in operation, ear protection shall be worn.3.2.9 Every person working in the Diesel Generator Rooms shall be aware that the units may start unannounced, at any time and develop 4.16KV.3.2.10 Do not remove engine crankcase inspectin doors until at least 15 minutes after shutdown.
3.0 73PE-3PE01,   (Preoperational Carryover Test) 3.1 During performance of this preoperational carryover test, DGB will be subjected to about 66.5 hours of verious load configureations, ranging from 25X to llOX load. This test will complete those testing requirements that were not satisfied by 93PE-3PE01.
3.2 The   special precautions section set forth in     73PE-3PE01 provides the following:
3.2.1   Should communications be lost when operating equipment, the test shall be stopped until such time as reliable communica-tions   can be reestablished.
3.2.2   Prior to operating any component, ensure that the     component is clear of obstructions and debris.
3.2.3   In the   Emergency Run mode, only 3 of 19 shutdowns will stop the engine. All others. will actuate an alarm and light.
The three shutdowns that are valid during an Emergency Run are as follows:
(1)   Engine Overspeed (2)   Low Engine Lube   Oil Pressure (3) Generator Differential 3.2.4   If a   Diesel Generator Emergency Run Stop is necessary, the If this fails to Emergency Stop Pushbutton must be pushed.
stop the unit, the Fuel Racks may be close manually by a lever located on the   left bank side of the engine (generator end).
(Test Director will demonstrate this method of Shutdown at Test Briefing).
3.2.5  Do not operate the unit after an abnormal shutdown     until has been found and corrected.
the'ause 3.2.6   The minimum coastdown     time for the turbocharger rotor is one minute. A lower coastdown rate is an indication of rotor binding, and should be investigated.
3.2.7   When   opening the manual valves for the Air Dryer Moisture Traps, CAUTION should be exercised so as not to completely remove the valve stem. There is no locking device to prevent this.
3.2.8   Anytime the Emergency Diesel Generators are     in operation, ear protection shall be worn.
3.2.9   Every person working in the Diesel Generator Rooms shall be aware that the units may start unannounced, at any time and develop 4.16KV.
3.2.10   Do not remove engine crankcase inspectin doors     until at least 15 minutes after shutdown.
 
0 3.2.11 Galvanized metal buckets or containers should never be used to contain or add lube oil due to zinc contamination.
0 3.2.11 Galvanized metal buckets or containers should never be used to contain or add lube oil due to zinc contamination.
3.2.12 3.2.13 3.2.14 Do not transfer Auto/Manual voltage regulator control mode while Diesel Generator is running.This would cause a current surge which would damage"extremely sensitive" equipment.
3.2.12 Do not transfer Auto/Manual voltage regulator control mode while Diesel Generator is running. This would cause a current surge which would damage "extremely sensitive" equipment.
When the engine is started in the Emergency Run mode, speed and voltage are maintained automatically.
When the engine is started in the Emergency Run mode, speed and voltage are maintained automatically. RAISE/LOWER switches will have no effect on engine speed or voltage.
RAISE/LOWER switches will have no effect on engine speed or voltage.No provisions are made for synchronizing from the local sta-tion.Therefore, the Diesel Generator Output Breaker must be closed only on a dead bus when in the Local mode.The Emergency Diesel Generator is designed to supply 5500 continuously but can supply 6050 KW 9.8PF for 2 hours within any 24 hour period.Do not operate Diesel Generator 9 6050 KW for more than 2 hours in any 24 hour period.3.2.15 Normal bus boltage limits are 3.74 KV to 4.58 KV.3.2.16 The Diesel Generators cannot be operated in parallel.3.2.17 Manual control of the Diesel Generator Engine speed is limited to 580 to 630 rpm+.5', (557.1 to 582.9)and 626.9 to 633.2).3.2.18 Air dryers must have power supply breakers closed 2 to 4 hours before starting to insure proper dehydration of starting air.This allows dryers to cool, minimizing the amount of moisture entering the receiver.3.2.19 When shutting down a hot engine, allow standby lube oil pump to run for a minimum of 30 minutes at approximately 7 psig to dissipate heat that transfers to the turbine bearings from the turbine blades.3.2.19 Turbocharger oil pressure at inlet shall be 5 psig minimum within 10 seconds after turbocharger is started and 35 psig during normal operation.
3.2.13  No provisions are made for synchronizing from the local sta-tion. Therefore, the Diesel Generator Output Breaker must be closed only on a dead bus when in the Local mode.
If oil pressure is low, stop engine and determine the cause.3.2.20 Immediately stop the diesel if any of the following conditions occur during the test: (1)Lube oil pressure drops to 30 psig.(2)Lube oil temperature increases to 185'.(3)Generator speed exceeds 660 rpm.(4)Jacket water temperature increases to 206'F.(5)Jacket water pressure decreases to 6 psig.(6)Turbo oil pressure decreases to 30 psig.3.2.21 The maximum cooling water temperature differential for the turbocharger is 12'F.
3.2.14 The Emergency Diesel Generator is designed to supply 5500 continuously but can supply 6050 KW 9 .8PF for 2 hours within any 24 hour period. Do not operate Diesel Generator 9 6050 KW for more than 2 hours in any 24 hour period.
0 0 3.2.22 The maximum bearing oil temperature differential for the turbocharger is 30'F.3.2.23 The maximum inlet oil pressure for the turbocharger is 40 psige 3.2.24'The maximum turbocharger cooling water oulet temperature is 190'F.3.2.25 The maximum differential for the lube oil filter is 25 psid.Elements must be replaced at 20 psid.3.2.26 Maximum temperature variation between engine cylinders is 75'F.3.2.27 Maximum temperature limitations for Diesel Generator Cylinders 1150'F.3.2.28 Operation time of the Emergency Diesel Generator at loads less than 25X (1375 KV)should be minimized.
3.2.15 Normal bus boltage limits are 3.74     KV to 4.58 KV.
3.2.16 The Diesel Generators cannot   be operated in parallel.
3.2.17 Manual control of the Diesel Generator Engine speed is limited to 580 to 630 rpm +.5', (557.1 to 582.9) and 626.9 to 633.2).
3.2.18 Air dryers must have power supply breakers closed 2 to 4 hours before starting to insure proper dehydration of starting air.
This allows dryers to cool, minimizing the amount of moisture entering the receiver.
3.2.19 When   shutting down a hot engine, allow standby lube oil pump to run for a minimum of 30 minutes at approximately 7 psig to dissipate heat that transfers to the turbine bearings from the turbine blades.
3.2.19 Turbocharger   oil pressure at inlet shall be 5 psig minimum within 10 seconds after turbocharger is started and 35 psig during normal operation. If oil pressure is low, stop engine and determine   the cause.
3.2.20 Immediately stop the diesel     if any of the following conditions occur during the test:
(1)   Lube oil pressure drops to 30 psig.
(2)   Lube oil temperature increases to 185'.
(3)   Generator speed exceeds 660 rpm.
(4)   Jacket water temperature increases to 206'F.
(5)   Jacket water pressure decreases to 6 psig.
(6)   Turbo oil pressure decreases to 30 psig.
3.2.21 The maximum cooling water temperature     differential for the turbocharger is 12'F.
 
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3.2.22 The maximum bearing oil temperature differential for the turbocharger is 30'F.
3.2.23 The   maximum inlet oil pressure for the turbocharger   is 40 psige 3.2.24 'The maximum turbocharger cooling water oulet temperature     is 190'F.
3.2.25 The maximum differential   for the lube oil filter is 25 psid.
Elements must be replaced     at 20 psid.
3.2.26 Maximum   temperature variation between engine cylinders is 75'F.
3.2.27 Maximum   temperature limitations for Diesel Generator Cylinders 1150'F.
3.2.28 Operation time of the Emergency Diesel Generator at loads less than 25X (1375 KV) should be minimized.
3.2.29 Ensure the coupling and belt guards are installed at all times when operating the various equipment in this procedure.
3.2.29 Ensure the coupling and belt guards are installed at all times when operating the various equipment in this procedure.
3.2.30 Notify the shift supervisor of the intention to commence, stop, or restart testing.3.2.31 The Fuel control is pneumatically non-failsafe.
3.2.30 Notify the shift supervisor of the intention to       commence, stop, or restart testing.
For maint-enance control air, non-failsafe V650 and V-651 for Train B must be left ON.3.2.32 Cranking control air is failsafe.For maintenance control air, right bank and left bank and V642 must be turned OFF.3.2.33 Maintain Diesel Engine room temperature at less than 120'F using the Essential Exhaust Fan.3.2.34 To prevent accumulation of a Combustible Gaseous Atmosphere maintain the Day Tank Room Ventilation Fan in operation.
3.2.31 The Fuel control is pneumatically non-failsafe.       For maint-enance control air,   non-failsafe V650 and V-651 for Train B must be   left ON.
3.2.35 Prior to Diesel Generator operation verify the voltage regulator switches located in control room and Dj.esel Generator panels are positioned to Auto before transferring the LOCAL/REMOTE control mode selector.
3.2.32 Cranking control air is failsafe.       For maintenance control air, right   bank and left bank and V642 must be turned OFF.
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3.2.33 Maintain Diesel Engine room temperature at less than 120'F using the Essential Exhaust Fan.
~>>~'~V 4.0 32ST-9PE01 (ELECTRICAL SURVEILLANCE TEST)4.1 This surveillance test does not load DGB and has a short run time of about one half hour.No mechanical inspections are performed.
3.2.34 To prevent accumulation of a Combustible Gaseous Atmosphere maintain the Day Tank Room Ventilation Fan in operation.
4.2 During test performance DGB is operated by"Operations Dept.Guideline&#xb9;49" where Logs are maintained and ENG/GEN Operational limits are monitored by Operations Procedure 43-0P-lDG02.
3.2.35 Prior to Diesel Generator operation verify the voltage regulator switches located in control room and Dj.esel Generator panels are positioned to Auto before transferring the LOCAL/
5.0 31ST-9DGOl
REMOTE control mode selector.
{MECHANICAL SURVEILLANCE TEST)S.l DGB surveillance testing will require an analizer run at the beginning and end of this test.Total run time will be approximately 10 hours.5.2 Operational limits of DGB will be maintained by Procedure 430P-1DG02 and"Operations Dept.Gudieline&#xb9;49".Observations will be performed during engine runs to detect any malfunctions.
 
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                                                      ~>>             ~ ' ~V 4.0 32ST-9PE01   (ELECTRICAL SURVEILLANCE TEST) 4.1 This surveillance test does not load DGB and has a short run time of about one half hour. No mechanical inspections are performed.
4.2 During test performance DGB is operated by "Operations Dept.
Guideline &#xb9;49" where Logs are maintained and ENG/GEN Operational limits are monitored by Operations Procedure 43-0P-lDG02.
5.0 31ST-9DGOl   {MECHANICAL SURVEILLANCE TEST)
S.l DGB surveillance testing   will require an analizer run at the beginning and end of this test.     Total run time will be approximately 10 hours.
5.2 Operational   limits of DGB will be maintained by Procedure 430P-1DG02 and   "Operations Dept. Gudieline &#xb9;49". Observations will be performed during engine runs to detect any malfunctions.
5.3 The following Mechanical inspections are performed.
5.3 The following Mechanical inspections are performed.
5.3.1 Foundation Fastener Torque Checks 5.3.2 Engine Analysis 5.3.3 Hot Bearing Temperature Checks 5.3.4 Hot Web Deflection Readings 5.3.5 Crankshaft Main Bearing Clearances 5.3.6 Connecting Rod Bearing Clearances 5.3.7 Internal Inspection 5.3.8 Inspect Rocker Arm Assemblies without Disassembly 5:3.9 Adjust Tappets and Check 5.3.10 Camshaft Timing 5.3.11 Auxilliary Drive Inspections 5.3.12 Main Thrust Bearing'Clearance Checks 5.3.13 Turbo Charger Inspection 5.3.14 Cold Web Deflections 5.3.15 Camshaft Visual Check 5.3.16 Air Timing Checks 5.3.17 Post Maintenance Engine Analysis I~lg"7 I 0 4l 6.0 73ST-3DG01 (IiVZEGRATED SAFEGUARDS) 6.1 The integrated safeguard test will require approximately 33 hours of engine run time.Loading of DGB will include 25X to 110X with auto loads requiring approximately 59X.6.2 Operational limits of DGB will be maintained during this test by Operations Procedure 430P-1DG02 and"Operations Dept.Guidelines 849"..73ST-3DG01 will also provid'e data sheets to monitor and record vital engine/generator values.
5.3.1   Foundation Fastener Torque Checks 5.3.2   Engine Analysis 5.3.3   Hot Bearing Temperature Checks 5.3.4   Hot Web Deflection Readings 5.3.5   Crankshaft Main Bearing Clearances 5.3.6   Connecting Rod Bearing Clearances 5.3.7   Internal Inspection 5.3.8   Inspect Rocker Arm Assemblies without Disassembly 5:3.9   Adjust Tappets and Check 5.3.10   Camshaft Timing 5.3.11   Auxilliary Drive Inspections 5.3.12   Main Thrust Bearing'Clearance   Checks 5.3.13   Turbo Charger Inspection 5.3.14   Cold Web Deflections 5.3.15   Camshaft Visual Check 5.3.16   Air Timing Checks 5.3.17   Post Maintenance Engine Analysis I
IP!I ENCLOSURE 5 UNIT 3'DIESEL GENERATOR B TEST TIME  
                                                                                    ~ lg "7
I
 
0 4l
 
6.0 73ST-3DG01   (IiVZEGRATED SAFEGUARDS) 6.1 The integrated safeguard test will require approximately 33 hours of engine run time. Loading of DGB will include 25X to 110X with auto loads requiring approximately 59X.
6.2 Operational limits of DGB will be maintained during this test by Operations Procedure 430P-1DG02 and "Operations Dept.
Guidelines 849".. 73ST-3DG01 will also provid'e data sheets to monitor and record vital engine/generator values.
 
IP
!I
 
ENCLOSURE 5 UNIT 3
'DIESEL GENERATOR B TEST TIME  


==SUMMARY==
==SUMMARY==
MARCH 13, 1987 0
g/13/87 UN1T'3 4'DIESEL QM<A10R"B" GDPER 73PE-.3IXDl IN1TlAL BGINE VEZr era.73PE'PEOl BG/GER EUXT.32ST-9PEO1
'31SZ-9IXOl
'GW.BGINE EKT.MEH.73St'-3IXOl SAHGlARIS SYSIBS 0.5.5.5 5.5 11.0 25 0.5 0.5.5 3.5 0.5 0.5.5 3.5 75 0.5 0.5.5 3.5 0 62.5 0 8.0 24.'0 98.5 110'2.0 0'2.0 6.0 13 66.5.5 10.0 33.0 126.0 0 1 0 ENCLOSURE 7'UNIT'3'IESEL GENERATOR B CRANKSHAFT RUNOUT DATA l~
REV.0 E YAT ION G FOR WPP/QCI RO.156.0 0'IC MENT INSPECTION BEG HTE L JOB NO.I 0407 fg~fE'uA/e/AiA/RRAE
/e/gg~~@ST/'Y 7 PAGE~OF CIP NO.: REV O/S'6,C)-g 0 o 1.UNIT NO.: 2.MO DAY YR 3.ORIGINATOR:
DAT'I'/>7 l Sr@'Zd 4.P.O.NO.: 5.ADDENDUM NO.(IF APPLICRBLE):
6.ITEM DESCRIPTION:
PF.'PAEAN.
OP-+9 tt.ah O'O%<A L~Wgg Pf~h~c>7CRwC>4 p7 CA<5>J'o 7.ITEM LOCATION: 5 i f='P-L 8 oo'~).S 8.TAG NO.: P70&8 5o)9.ASME AUTHORIZED INSPECTION REQ'D: Cl YES@NO 13.PURPOSE: 11.STARTUP SYSTEM: 12.VENDOR REPRESENTATIVE REP'S.NAME: REQUIRED: gYEE DNP ZD&-ox 0)KPOSET'iEE
&#xb9;0 14.REFERENCE DOCUMENTS: (INCLUDE REV.NO.)Rr'a a~w c-e C 15.PFE QAT 16.QCE Pl&47)LQ~/j/A g7 DATE 17.AI DATE 18.PQ DATE!n'~z 19.TASK NO.20.D ESC R IPT I ON/ACTI V ITY 1.INSPECTION METHOD 22 AFE DATE C rc c.K~F&rr I.ig ll 8/-1 c.S 1 A:)hh i'h~hh~~?.E APPLICABLE NCR'S:~hh 24.CIP COMPLETE/NCR'S CLOSED: FE: E'f'573 (10407)7/Ea DATE: QCE:-r u cxlMA AA DATE'A I''.-'DATE s-e 0 A II 0~k REV.0 PALO VERDE NUCLEAR GENERATING STATION CONSTRUCTION INSPECTION PLANNING FOR MECHAN ICAL EQU IPMENT INSPECTION CONTINUATION SHEET BECHTKL JOB NO.10407 WPP/OCE NO.156.0 3'AGE OF~I-n-7 CIP NO.: REV.: o 1.EQUIPMENT NAME: 89 Rod Journal EQUIPMENT TAG NO.: 3MDGBHOl\~156.0-gP p 0 ADDENDUM NO.: 19.TASK NO.20.D ESCR IPT ION/ACTI V ITY 21.INSPECTION METHOD 22s-AFE E DATE 3.3 Strai hten crankshaft runout b eenin.Verif*Measure and record the runout for information onl.Final acce tance check will be in Task No.3.12.~0 Re o n ut: ao e, 3e4 Machine//9 connecting rod journal.Dimple per attachment 1, C-B specific-ation SD-89-1, if necessary.
Final acceptance in Task No.3.12.Verify*+-~-8'7 e~*Machine//9'ournal collars to remove hi s ots.The final acce tance check will be erformed in Task No.3.12.Verif/2$'I'.6 Dress f19 crankshaft webs.The final acceptance check will be peroformed in Task No.3.12.Verify*3.7 Remove the counterweight studs that were cut off in ste No.3.2.Studs ma be removed b drillin and ta in for left-hand threaded~bolt sI and Verif*lapII g7 a a,,~, s~qfE'otal~4a.a 0 0 REV.0 PALO VERDE NUCLEAR GENERATING STATlON CONSTRUCTION INSPECTION PLANNING FOR MECHANICAL EQU IPMENT INSPECTION CONT I N UAT ION SHEET BECHTEL JOB NO.10407 WPP/QCI NP.156.0"3 3 PAGE OF~l.EQUIPMENT NAME://9 Rod Journal EQUIPMENT TAG NO.: 3MDGBHOl CIP NO.: 156.0-get y~ADDENDUM NO.: REV.: o 19.TASK NO.20.D ESC R IPT ION/ACTI V I TY 21.INSPECTION METHOD 22 AFE QCE DATE 3.7 Con't backin out.The studs ma be drilled out if backin out is not successful.
3.7.1 Verif that no dama e was done to the t eads arts on items that e moval b drillin and or Verif"c n ths wa dril n and or rindin<.'o i'ski I car 3.8 Inspect counterweight stud holes for thread damage using a 1-3/4", 10-2A-UN GO/NO-GO gauge.The NO-GO guage must not enter the threads further than specified.
Verify+3.9 Counterweight stud holes failing to pass the inspection in Task No.3.8 shall be reworked to 1-7/8", 10-2A-UNS Inspect the reworked threads using a 1 7/8ii~10 2A UNS GO/NO-GO guage.Verify+3.9.1 Document per MPP/QCI No.5.0 the holes that fail the inspection in Task No.3.9.NCR//Record-


REV.0 PALO VERDE NUCLEAR GENERATING STATION CONSTRUCTION INSPECTION PLANNING F'R MECHANICAL EQUIPMENT INSPECTION i (s'~7 T 10407 WPP/QCI NO.156.0 PAGE~OF 0 1.UNIT NO.: MO DAY YR 3.ORIGINATOR:
MARCH 13, 1987
DATE/lg 87//.&5rmn 8 CIP NO.: REV.: O/sg.o gq p~4.P.O.NO.: 5.ADDENDUM NO.(IF APPLICABLE):
 
0 g/13/87 UN1T'3 4
                          'DIESEL QM<A10R "B" GDPER  73PE-.3IXDl 73PE'PEOl  32ST-9PEO1 '31SZ-9IXOl  73St'-3IXOl IN1TlAL  BGINE      BG/GER        'GW.      BGINE      SAHGlARIS VEZr    era.        EUXT.        EKT.        MEH.      SYSIBS 0                          .5          .5        .5        5.5        11.0 25              0            .5          0        .5          .5        3.5 0            .5          0        .5            .5        3.5 75              0            .5          0        .5            .5        3.5 0        62.5            0      8.0        24.'0      98.5 110'                        2.0            0'                  2.0        6.0 13                  66.5          .5      10.0        33.0      126.0
 
0 1
0
 
ENCLOSURE 7
      'UNIT '3 GENERATOR B
                'IESEL CRANKSHAFT RUNOUT DATA
 
l~
REV. 0 E                                  YAT ION G FOR              WPP/QCI RO. 156.0 IC              MENT INSPECTION 0'                    fg~ fE'uA/ e/AiA/RRAE / e/gg BEG HTE L JOB NO. I 0407 CIP NO.:
PAGE~
REV OF O
                                                ~~@ST          /'Y 7                                              /S'6,C)  g            0  o
: 1. UNIT NO.:            2.            MO DAY YR 3. ORIGINATOR:                      4. P.O. NO.:          5. ADDENDUM NO.
(IF APPLICRBLE):
DAT'            I'/ >7          l Sr@'Zd
: 6. ITEM DESCRIPTION:                                    7. ITEM LOCATION:            8. TAG NO.:          9. ASME AUTHORIZED PF.'PAEAN. OP-      +9    tt.ah  O'O %<A L~
5 i f='    L    8                                  INSPECTION REQ'D:
Wgg Pf~h            ~c    >7CRwC>4 p7 CA<5>                        P-J'o                                                  oo '~).S              P70&8 5o      )            Cl YES @NO
: 11. STARTUP SYSTEM:                12. VENDOR REPRESENTATIVE              REP'S. NAME:
REQUIRED:
ZD      &- ox                                gYEE DNP
: 13. PURPOSE:
0)KPOSET'iEE
: 14. REFERENCE DOCUMENTS: (INCLUDE REV. NO.)
                                                                              &#xb9;0 Rr'a      a    ~w          c-      e C
: 15. PFE                  QAT        16. QCE                DATE      17. AI                DATE      18. PQ                DATE Pl&47)LQ~ /j/A g7
: 19. TASK
                                                                                                                                            !n'~z
: 20.                                                              1. INSPECTION            22 NO.                          D ESC R IPT I ON/ACTIV ITY METHOD                AFE            DATE C        rc              c.K  ~      ll F      & rr I.
ig 8 /-1 c.
S 1
A:)
hh i'h ~
hh
      ~  ~
              ?  .E APPLICABLE NCR'S:
                      ~ hh
: 24. CIP COMPLETE/NCR'S CLOSED:
E'f'573 FE:
(10407) 7/Ea DATE:          QCE:                      DATE'        A I'  '. -
                                                                                                                            '
DATE
                                          -r u cxlMA  AA
 
s -e 0
A II 0
  ~ k
 
PALO VERDE NUCLEAR GENERATING STATION REV. 0                                CONSTRUCTION INSPECTION PLANNING FOR MECHANICAL EQU IPMENT INSPECTION                        WPP/OCE NO. 156.0 CONTINUATION SHEET BECHTKL JOB NO. 10407                                    OF~ 3'AGE I-n- 7 CIP NO.:          REV.:  o
                                                                                        \ ~
156.0- gP  p0
: 1. EQUIPMENT NAME:                              EQUIPMENT TAG NO.:                      ADDENDUM NO.:
89 Rod      Journal                              3MDGBHOl
: 19. TASK            20.                                                    21. INSPECTION     22s-NO.                          D ESCR IPT ION/ACTIV ITY                        METHOD          AFE        E    DATE 3.3          Strai hten crankshaft runout              b    eenin .      Verif
* Measure and record the runout                for information onl          . Final acce tance check      will be in      Task No. 3.12.
0 Re o          n  ut:          ~
ao e,
3e4          Machine //9 connecting rod              journal.                Verify*
Dimple per attachment 1, C-B specific-ation SD-89-1, if necessary. Final acceptance in Task No. 3.12.
                                                              +-~-    8'7 e
~
* Machine //9 'ournal            collars to    remove            Verif                          /  2$
hi        s  ots.      The  final  acce tance check      will be      erformed    in  Task No.                                                        'I'.6 3.12.
Dress f19 crankshaft webs. The final                            Verify*
acceptance check will be peroformed in Task No. 3.12.
3.7          Remove      the counterweight studs that                        Verif
* lapII g7 were cut off in ste No. 3.2. Studs ma      be removed b          drillin    and  ta    in for left-hand threaded              ~bolt sI and a a,, ~, s ~ qfE'otal  ~ 4a
                                                .a
 
0 0
 
PALO VERDE NUCLEAR GENERATING STATlON REV. 0                        CONSTRUCTION INSPECTION PLANNING FOR MECHANICALEQU IPMENT INSPECTION                      WPP/QCI NP. 156.0 "3
CONT I N UATION SHEET BECHTEL JOB NO. 10407                        PAGE       OF ~
3 CIP NO.:          REV.:    o 156.0- get  y~
: l. EQUIPMENT NAME:                      EQUIPMENT TAG NO.:                   ADDENDUM NO.:
  //9 Rod  Journal                            3MDGBHOl
: 19. TASK      20.                                                  21. INSPECTION      22 NO.                    D ESC R IPT ION/ACTIV I TY METHOD          AFE      QCE    DATE 3.7        backin out. The studs ma be drilled Con't        out  if  backin out is not successful.
3.7.1      Verif that        no dama e was done        to the    Verif  "c t    eads arts on items that e      moval b drillin and or
                                                                                                    'o iI 'ski n  ths wa                                      car dril      n  and  or    rindin< .
3.8        Inspect counterweight stud holes for                    Verify+
thread damage using a 1-3/4", 10-2A-UN GO/NO-GO gauge.            The NO-GO guage must not enter the threads further than specified.
3.9        Counterweight stud holes failing to                      Verify+
pass the inspection in Task No. 3.8 shall be reworked to 1-7/8", 10-2A-UNS Inspect the reworked threads using a 1  7/8ii~ 10 2A    UNS GO/NO-GO      guage.
3.9.1      Document per MPP/QCI No. 5.0 the holes                  Record-that    fail  the inspection in Task No.
3.9.
NCR//
 
REV. 0 PALO VERDE NUCLEAR GENERATING STATION CONSTRUCTION INSPECTION PLANNING F'R                                                    WPP/QCI NO. 156.0 EQUIPMENT INSPECTION i (s'~7 MECHANICALT                                              10407                        PAGE~      OF 0                                                                                                                      CIP NO.:
                                                                                                                        /sg.o gq p~
REV.:  O
: 1. UNIT NO.:                    MO DAY YR 3. ORIGINATOR:                                          4. P.O. NO.:       5. ADDENDUM NO.
: 6. ITEM DESCRIPTION:
DATE    /    lg 87 //.&5rmn 8
: 7. ITEM LOCATION:
l3~<-Oia".
l3~<-Oia".
z 8.TAG NO.: 7.ITEM LOCATION: DilcyZ/a'8 rOo'cEIraaia I 9.ASME AUTHORIZED INSPECTION REQ'D: Cl YES g NO 6.ITEM DESCRIPTION:
: 8. TAG NO.:
R+PA'IR OP 4 9~D KOvA,Mac~<>4 6auM/iR<<li=-ldu7 ZHrJbi<6 W&#xc3;EA5'.Sr1b&8&ol 11.STARTUP SYSTEM: 3kb-02.L 10.QUALITY CLASS:~l Q A 13.PURPOSE: 12.VENDOR REPRESENTATIVE REP'S.NAME REQUIRED: IVA<K WRDDHN.~r~<<r<brSPOSrriOW 4 6 Sr=of pl~y~IrggZ 14.REFERENCE DOCUMENTS: (INCLUDE REV.NO.)5F'E Xs~rSr~~O O<Ozr6~~&<44$+r~J 7 15.PFE DATE 16 QCE DATE 17.Al DATE 18.P E DATE/j5P 19.TASK D ESC R IPT ION/ACTI V I TY 7&r'g ADDiZ M DC/~/S B'CFrrIr 4~27'Z I0~r/bD REM>r~r&4'r/<78r8u'77i.
(IF APPLICABLE):
S'KOc rgb rZ 9 ulrTH'gg ale 5rrdr-7 AK p/rg 8Mb 70 A.rr/Cn.4 a?cr~r r'/r co~r~c+nl5rr'r c7ro&gfA'Bric Ayrclnr Pw'r Oru 781k 4 r Z.yV Overarm~crP 21.INSPECTIO METHOD 22 AFE QCE DATE ROM~O 23.APPLICABLE NCR'S: 24.CIP COMPLETE/NCR'S CLOSED: FE: r 6573 Il oi07I 1(~4 DATE: QCE: DATE: Al: DATE:
z
0 e C,b g II IP REV.0 PALO VERt(E NUCLEAR GKNKRATING STAT1ON CONSTRUCTION INSPECTION PLANNING FOR MECHANICAL EQUIPMENT INSPECTION CONT INUAT ION SHEET BECHTEL JOB NO.10407 WPP/QCI NO.156 0 5 PAGE~OF~'l 1.EQU IP ME NT NAME: 89 Rod Journal EQUIPMENT TAG NO.: 3MDGBH01 CIP NO.: 156.0-gqy o ADDENDUM NO.: 2 RE V.'19.TASK NO 20.DESCRIPTION/ACTIVITY 21.INSPECTION METHOD 22.AFE QCE DATE 3.10 Dress f!9 crankshaft counterwei ht landin s.The final acce tance check will be erformed in Task No.3.12.Verif w'((C(l464 3.11 Check I9 crankshaft landin'aw fit.T e final acce tance check will be erformed in Task No.3.12.Uerif*464 F ns 3.12.Jo (r a D, acce tance criteria 1.27" m n mum.Record the actual 464 th s rume t name S N AND CALIBRATI N l W(f'I l Journal Surface finish:~>~i n 3.12.2.1 Prior to Lapping>d m.cp uc.After Lapping/5/7);c.rain(M 8-67 P1(C V~(Ali (li Record instrument name, S/N: Cal.due date: Verify<<Verify*484///C4's'fte La in a minimum bearin area f of total bearin area is re uir 1"~r."~lJa3,not exceed engr d.Verif/Recor P4c;l~~
: 9. ASME AUTHORIZED R+PA'IR OP 4 9 ~D KOvA,Mac                       DilcyZ/a '8                                                              INSPECTION REQ'D:
'i' REV.0 PALO VERDE NUCLEAR GENERATING STATION CONSTRUCTION INSPECTION PLANNING FOR MECHANICAL EQUIPMENT INSPECTION CONTINUATION SHEET BECHTEL JOB NO.10407 WPP/OCI NO.156.0 5 PAGE+OF~1.EQUIPMENT NAME: 89 Rod Journal EQUIPMENT TAG NO.: 3MDGBH01 CIP NO.: 156.0-Qyqg ADDENDUM NO.: REV.;9.TASK NO 3.12.2.Con't 20.DESCR IPTION/ACTIVITY Record actual%bearing contact 21.INSPECTION METHOD 22.AFE QCE DATE b)Maximum width, 100%of circumferen e.c Maximum area 10%of bearin area.Record actual%of bearin contact d Record the instrument name S/N and calibration due date that was used for these ins ections.Record"-464j NOTE: Low's ots in excess of this criteria shall be documented SCg 464~g"af n.eo actu dimension.
        ~<> 6auM/iR <<li=-ldu7 ZHrJbi<6 4          W&#xc3;EA5'.                         rOo'cEIraaia                              I Sr1b&8&ol                   Cl YES    g  NO
Instrument S/N: e date: 8/u,c.ches@, NOTE: The C.E.S.re resentative shall II ,'vV 4 REV.0 PALO VERDE NUCLEAR GENERATING STATION CONST R UCT ION INSPECT ION PLANNING FOR MECHANICAL EQUIPMENT INSPECT)ON CONT I N UAT ION SH EET BECHTKL JOB NO.10407 WPPIOCI NO.156.0 PAGE~OF~~I 1.FgUg JEST MAMA: EQUIPMENT TAG NO.: 3MDGBH01 CIP NO.: 156.0-27/0 ADDENDUM NO.: REV O'9.TASK NO 20.D ESC R IPTI ON/ACTI V I TY 21.INSPECTION METHOD 22 AF E OCE DATE 3.12.3.Re ortin criteria: NDE er site-a roved ma netic article testin rocedure Yoke Method.Re ort results to C.E.S.for evaluation.
: 10. QUALITYCLASS:             11. STARTUP SYSTEM:                                 12. VENDOR REPRESENTATIVE             REP'S. NAME
Th test re ort will become art of this CTP.Attach 3.12.4 Verif the final'ournal collar dimensions Record the actual dimen-sions and n u Verifv Record WA0 g o.oov g Cg o Final ournal collar dimension's 4~~-S N:~OQ'2 z-'/5~<i>gc J AtCQ 8C)3)5%coal.OoI I<gW O.OO P gd g  
                ~ l Q
'll' REV.0 PALO VERDE NucLEAR GENERATING STATION CONSTRUCTION INSPECTION PLANNING I:OR MECHANICAL EQUIPMENT INSPECTION CONTINUATION SHEET BECHTEL JOB NO.10407 WPP/OCI NQ.156.0 PAGE~OF~l.EQUIPMENT NAME: 89 Rod Journal EQUIPMENT TAG NO.: 3MDGBH01 CIP NO.: 156.0-P qp~ADDENDUM NO.: REV O IS.TASK NO 20.DESCRIPTION/ACTIVITY 21.INSPECTION METHOD 22 AFE QCE DATE 3.12.6 (ConI t)S/N: Gal.due date: 3.12.8 Verif and record the final crankshaft web dimensions.
A 3kb-02.                        L                    REQUIRED:
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!I 0 0 ENCLOSURE 6 UNIT 3 DIESEL GENERATOR B TEST AND INSPECTION'LAN AND TEST TIME  
: 13. PURPOSE:
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: 14. REFERENCE DOCUMENTS: (INCLUDE REV. NO.)
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: 19. TASK                                                                                         21. INSPECTIO          22 D ESC R IPT ION/ACTIV I TY                                                                   AFE      QCE    DATE METHOD 7&r'g ADDiZM DC/~ /S             B'CFrrIr 4
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: 23. APPLICABLE NCR'S:
: 24. CIP COMPLETE/NCR'S CLOSED:
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PALO VERt(E NUCLEAR GKNKRATING STAT1ON REV. 0                        CONSTRUCTION INSPECTION PLANNING FOR MECHANICALEQUIPMENT INSPECTION                         WPP/QCI NO. 156 0 CONT INUATION SHEET BECHTEL JOB NO. 10407 CIP NO.:
PAGE RE
                                                                                                              ~ OF~'l V.'
5 156.0-  gqy o
: 1. EQU IP ME NT NAME:                   EQUIPMENT TAG NO.:                     ADDENDUM NO.:
89 Rod  Journal                            3MDGBH01                                        2
: 19. TASK     20.                                                   21. INSPECTION     22.
NO                    DESCRIPTION/ACTIVITY                          METHOD          AFE     QCE     DATE w'((C(
: 3. 10     Dress f!9 crankshaft counterwei ht                         Verif                    l464 landin s. The final acce tance check will be erformed in Task No. 3.12.
: 3. 11     Check I9     crankshaft landin           'aw   fit.     Uerif
* 464 T e   final   acce tance check         will be erformed in Task No. 3.12.
F ns 3.12.       Jo (r a       D,     acce tance     criteria                                       464 1   .27 " m n mum .       Record the     actual th     s rume     t name     S N AND   CALIBRATI   N l W(fI' l
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f       of total bearin         area   is   re uir d.
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'i' PALO VERDE NUCLEAR GENERATING STATION REV. 0                    CONSTRUCTION INSPECTION PLANNING FOR MECHANICALEQUIPMENT INSPECTION                       WPP/OCI NO. 156.0 CONTINUATION SHEET                                        5 BECHTEL JOB NO. 10407                      PAGE   +   OF~
CIP NO.:          REV.;
156.0-  Qyqg
: 1. EQUIPMENT NAME:                 EQUIPMENT TAG NO.:                   ADDENDUM NO.:
89 Rod  Journal                        3MDGBH01
: 9. TASK    20.                                           21. INSPECTION      22.
NO                   DESCR IPTION/ACTIVITY                    METHOD          AFE    QCE      DATE 3.12.2.       Record actual   % bearing contact Con't b) Maximum width,       100% of circumferen e.
c   Maximum area     10% of bearin   area.
Record actual     % of bearin   contact d   Record the instrument name         S/N           Record"-                  464j and calibration     due date that was used for these ins ections.
NOTE:   Low 's ots in excess of this criteria shall     be documented SCg 464 ~
g   "af             n. eo actu     dimension.
Instrument S/N:
e date:
8/u,c. ches@,
NOTE:   The C.E.S. re     resentative shall
 
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PALO VERDE NUCLEAR GENERATING STATION REV. 0                    CONST R UCT ION INSPECT ION PLANNING FOR MECHANICALEQUIPMENT INSPECT)ON                             WPPIOCI NO. 156.0 4                                                  CONT I N UATION SH EET BECHTKL JOB NO. 10407 CIP NO.:
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: 1. FgUg JEST MAMA:                 EQUIPMENT TAG NO.:                         ADDENDUM NO.:
3MDGBH01 TASK   20.                                             21.      INSPECTION        22 NO                D ESC R IPTI ON/ACTIV I TY METHOD             AF E     OCE         DATE 3.12.3. Re   ortin criteria:       NDE   er   site-         Attach a   roved   ma   netic article testin rocedure     Yoke Method .       Re   ort results to C.E.S. for evaluation. Th test re ort will become art of this CTP.
3.12.4   Verif the final 'ournal collar                         Verifv                        g  Cg Record            o dimensions       Record the actual dimen-sions and     n     u WA0 g o.oov Final ournal collar dimension's S   N:
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'll' PALO VERDE NucLEAR GENERATING STATION REV. 0                    CONSTRUCTION INSPECTION PLANNING I:OR MECHANICALEQUIPMENT INSPECTION                         WPP/OCI NQ. 156.0 CONTINUATION SHEET BECHTEL JOB NO. 10407 CIP NO.:
PAGE REV
                                                                                                ~ ~ OF O
156.0-  P qp~
: l. EQUIPMENT NAME:               EQUIPMENT TAG NO.:                     ADDENDUM NO.:
89 Rod  Journal                      3MDGBH01 IS. TASK     20.                                           21. INSPECTION      22 NO                  DESCRIPTION/ACTIVITY                       METHOD           AFE     QCE     DATE 3.12. 6   S/N:
(ConI t)     Gal. due date:
3.12.8     Verif   and record the       final crankshaft                                     Cg Cga web dimensions.
Final web dimensions Cg   0 II  ~
6m                                       C/
S/N:       ~SEE   3,/   . 4.PP/;   c Cal. Due Date:
: 3. 12. 9   Final ins ection comolete attribute's acce table nr         oocumente in accordance with 4VP PFE
 
!I 0
0
 
ENCLOSURE 6 UNIT 3 DIESEL GENERATOR B TEST AND INSPECTION'LAN AND TEST TIME  


==SUMMARY==
==SUMMARY==
MARCH 19, 1987 0 0}}
 
MARCH 19, 1987
 
0 0}}

Revision as of 13:25, 22 October 2019

Diesel Generator B Test Insps.
ML17333A180
Person / Time
Site: Palo Verde Arizona Public Service icon.png
Issue date: 03/13/1987
From:
ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To:
Shared Package
ML17303A352 List:
References
PROC-870313, TAC-64398, NUDOCS 8704010612
Download: ML17333A180 (44)


Text

3/13/87 UNIT 3 DIESEL GENERATOR "B" TEST INSPECTIONS 1.0 COOPER ENERGY Initial Test:,

1.1. Web deflection measurements will be verified and recorded prior to the initial start.

1.2 On the initial start DGB will be operated for approximately 1'5 minutes, at no load. Continuous observation of engine oper-ating perameters vill be monitored, (i.e. temp, pressure,. speed 8 vibration).

1.3 After the initial run all crankcase doors will be removed and the following performed:

1.3.1 All bearing caps (main and rod) will be inspected for unusual hot spots.

1.3 ' Visual inspection for signs of water leaks.

1.3.3 Hand check chains, and tighteners.

1.3.4 General inspection of all exposed components for any signs of stress.

1.3.5 If all inspections are satisfactory, DGB will be made ready for- break-in.

1.4 Break-in will require an initial 2 hour2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> no load run followed by loading in 25X increments thru lOOX. A 2 hour2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> time period will be imposed at each level of load before proceding to the next level. All engine operating parameters will be in contin-uous observation, recorded on an hourly bases.

1.5, Interm inspection after 'break-in loading.

1.5.1 Check for external leaks. and distress.

1.5.2 After 30 mins. following shutdown remove crankcase doors and immediately check the crankshaft web deflection per C-B manual.

1.5.3 Visually check inside of crankcase for abnormal-ities.

'1.5.4 Review logs for abnormalities. If all are ok replace crankcase doors.

1.5.5 Start and gradually increase .load to lOOX over a two hour period.

1.5.6 Increase Load to llOX and hold for two hours.

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F 2.0 73PE-3DG01, (Preoperational carry over. test) 2.1 During performance of this preoperational carry over test, DGB will be tested to those test objectives required to re-establish engine. control and alarm functions.

2.2 The special precautions section, delineates safety and equipment concerns as follows:

2.2.1 Should communications be lost when operating equip-ment the test shall be stopped until such time as reliable communications can be re-established.

2.2.2'rior to oper'ating any component, ensure that the component is clear of obstructions and debris.

2.2.3 In the Emergency Run Mode, only 3 of 19 shutdowns will trip the engine. All others will actuate an alarm and light. The three shutdowns that are valid during and Emergency Run are as'. follows:

(1) Engine Overspeed (2) Low Engine Lube Oil Pressure (3) Generator Differential 2.2.4 If a Diesel Generator Emergency Stop is necessary, the" Emergency Stop Pushbutton must be pushed'.

this fails to trip If the unit, the Fuel Racks, shall be closed'anually by a lever located on the left bank side of the engine (generator end).

2.2.5 Do not operate the unit after an abnormal shutdown until the cause has been found and corrected.

2.2.6 If the warning device for the Fire Protection System is initiated, personnel'houl'd evacuate the, Diesel Generator Building immediately.

2. 2'. 7 The minimum coastdown time for the. turbocharger rotor is one minute; A lower coastdown rate is an indication of rotor binding, and should be invest-igated.

2'.2.8 When opening the manual valves for the Air Dryer Moisture traps, CAUTION should be exercised so as not to completely remove the valve stem. There is no locking device to prevent this.

2'.2.9 'Anytime the Emergency Diesel Generators are in oper-ation, proper ear:protection shall be worn.

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2.2.10 Every person working in the Diesel Generator Rooms shall be aware that the units may start unannounced, at any time and develop 4.16 KV.

2.2.11 Do not remove engine crankcase inspection doors until at least 15 minutes after shutdown.

2.2.12 Galvanized metal buckets or containers should never be used to contain or add lube oil due to zinc contamina-tion.

2.2.13 Do not transfer voltage regulator control mode while Diesel Generator is running. This would cause a current surge which would damage "extremely sensitive" equipment.

When the engine is started in the Emergency Run'ode, speed and voltage are maintained automatically. Raise and lower switches will have no effect on engine speed or voltage.

2.2.14 No provisions are made for synchronizing from the local station. Therefore, the Diesel Generator Output Breaker must be closed only on a dead bus while in the Local Mode.

2.2.15 The Emergency Diesel Generator is designed to supp?y 5500 KW continuously but can supply 6050 KW for 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> within any 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period.

2.2.16 Normal bus voltage limits are 3.74 KV to 4.37 KV.

2.2.17 Whenever the diesel generators are place in STANDBY, the droop switch must be in the ISOCHRONOUS position.

2.2.18 Manual Control of the Diesel Generator Engine speed is limited to the range of 570 rpm to 618 rpm.

2.2.19 Air Dryers must have power supply breakers shut 2 to 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> before starting to insure proper dehydration of starting air. This allows dryers to cool, minimizing the amount of moisture entering the receiver.

2.2.20 When shutting down a hot engine, allow standby lube oil pump to run for a minimum of 30 minutes at approximately 7 PSI to dissipate heat that soaks to the turbine bearings from the turbine blade and disc in the turbocharger.

2.2.21 Turbocharger oil pressure at inlet shall be 5 PSI minimum within 10 seconds after the turbocharger is started and above 35 PSI during normal operation. If oil pressure is low, stop engine and determine cause.

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2.2.22 Immediately stop the diesel if any of the following condi-tions occur during the test:

(1) Lube Oil Pressure drops to 30 PSI (2) Lube Oil Temperature increases to 185 Degrees F (3) Engine Speed exceeds 660 RPM (4) Jacket Water Temperature increases to 206 Degress F (5) Jacket Water Pressure decreases to 6 PSX (6) Turbo Oil Pressure decreases to 30 PSI 2.2.23 The maximum cooling water temperature differential for the turbocharger is 12 degrees F.

2.2.24 The maximum bearing oil temperature differential for the turbocharger is 30 degrees F.

2.2.25 The maximum inlet oil pressure for the turbocharger is 40 PSI.

2.2.26 The maximum turbocharger cooling water outlet temperature is 190 degrees F.

2.2.27 The maximum differential for the lube oil filter is 25 PSI.

Elements must be replaced at 20 PSI.

2.2.28 Maximum exhaust temperature ahead of the turbocharger is 1200'F.

2.2.29 Maximum exhaust temperature limitation for the Diesel Generator cylinders is 1150'F.

2.2.30 Operation of the Emergency Diesel Generator at'loads less than 25X (1375 KW) should be minimized.

2.2.31 Ensure the coupling and belt guards are installed at all times when operating the various equipment in this procedure.

2.2.32 Notify the Shift Supervisor of the intention to commence, stop or restart testing.

2.2.33 Fuel control is pneumatically non fail safe. For maintenance "control air right bank, and left bank" (V550 and V551 Train A) and (V650 and V651 Train B) must be left "ON".

2.2.34 If during the performance of this procedure any evidence of arcing, unusual noise, excessive vibration or other unusua occurrences exist, terminate testing immediately and determim the cause prior to resuming testing.

2.2.35 Prior to operating the Diesel Generator in the TEST mode, the Essential Spray Pond Pump must be operational to provide cooling water for the engine.

2.2.36 When lifting wires in the performance of this procedure prope>

care should be exercised to prevent coming in contact with the 125 VDC control voltage present.

2.2.37 Systems are to be operated in accordance with the APS operating procedures when specific direction is not provided by this test procedure.

2-2.38 Deviations from the test procedure must be approved and documented.

2.2.39 At times during the ALARM verification sections of this procedure, various ALARMS may also be received. Verify only the specific annunciations related to the applicable step.

2.2.40 Control relay status (i.e. pick up/drop out) shall be verifie<

using a digital or analog multimeter on dry contacts, if possible.

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3.0 73PE-3PE01, (Preoperational Carryover Test) 3.1 During performance of this preoperational carryover test, DGB will be subjected to about 66.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br /> of verious load configureations, ranging from 25X to llOX load. This test will complete those testing requirements that were not satisfied by 93PE-3PE01.

3.2 The special precautions section set forth in 73PE-3PE01 provides the following:

3.2.1 Should communications be lost when operating equipment, the test shall be stopped until such time as reliable communica-tions can be reestablished.

3.2.2 Prior to operating any component, ensure that the component is clear of obstructions and debris.

3.2.3 In the Emergency Run mode, only 3 of 19 shutdowns will stop the engine. All others. will actuate an alarm and light.

The three shutdowns that are valid during an Emergency Run are as follows:

(1) Engine Overspeed (2) Low Engine Lube Oil Pressure (3) Generator Differential 3.2.4 If a Diesel Generator Emergency Run Stop is necessary, the If this fails to Emergency Stop Pushbutton must be pushed.

stop the unit, the Fuel Racks may be close manually by a lever located on the left bank side of the engine (generator end).

(Test Director will demonstrate this method of Shutdown at Test Briefing).

3.2.5 Do not operate the unit after an abnormal shutdown until has been found and corrected.

the'ause 3.2.6 The minimum coastdown time for the turbocharger rotor is one minute. A lower coastdown rate is an indication of rotor binding, and should be investigated.

3.2.7 When opening the manual valves for the Air Dryer Moisture Traps, CAUTION should be exercised so as not to completely remove the valve stem. There is no locking device to prevent this.

3.2.8 Anytime the Emergency Diesel Generators are in operation, ear protection shall be worn.

3.2.9 Every person working in the Diesel Generator Rooms shall be aware that the units may start unannounced, at any time and develop 4.16KV.

3.2.10 Do not remove engine crankcase inspectin doors until at least 15 minutes after shutdown.

0 3.2.11 Galvanized metal buckets or containers should never be used to contain or add lube oil due to zinc contamination.

3.2.12 Do not transfer Auto/Manual voltage regulator control mode while Diesel Generator is running. This would cause a current surge which would damage "extremely sensitive" equipment.

When the engine is started in the Emergency Run mode, speed and voltage are maintained automatically. RAISE/LOWER switches will have no effect on engine speed or voltage.

3.2.13 No provisions are made for synchronizing from the local sta-tion. Therefore, the Diesel Generator Output Breaker must be closed only on a dead bus when in the Local mode.

3.2.14 The Emergency Diesel Generator is designed to supply 5500 continuously but can supply 6050 KW 9 .8PF for 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> within any 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period. Do not operate Diesel Generator 9 6050 KW for more than 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> in any 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period.

3.2.15 Normal bus boltage limits are 3.74 KV to 4.58 KV.

3.2.16 The Diesel Generators cannot be operated in parallel.

3.2.17 Manual control of the Diesel Generator Engine speed is limited to 580 to 630 rpm +.5', (557.1 to 582.9) and 626.9 to 633.2).

3.2.18 Air dryers must have power supply breakers closed 2 to 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> before starting to insure proper dehydration of starting air.

This allows dryers to cool, minimizing the amount of moisture entering the receiver.

3.2.19 When shutting down a hot engine, allow standby lube oil pump to run for a minimum of 30 minutes at approximately 7 psig to dissipate heat that transfers to the turbine bearings from the turbine blades.

3.2.19 Turbocharger oil pressure at inlet shall be 5 psig minimum within 10 seconds after turbocharger is started and 35 psig during normal operation. If oil pressure is low, stop engine and determine the cause.

3.2.20 Immediately stop the diesel if any of the following conditions occur during the test:

(1) Lube oil pressure drops to 30 psig.

(2) Lube oil temperature increases to 185'.

(3) Generator speed exceeds 660 rpm.

(4) Jacket water temperature increases to 206'F.

(5) Jacket water pressure decreases to 6 psig.

(6) Turbo oil pressure decreases to 30 psig.

3.2.21 The maximum cooling water temperature differential for the turbocharger is 12'F.

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3.2.22 The maximum bearing oil temperature differential for the turbocharger is 30'F.

3.2.23 The maximum inlet oil pressure for the turbocharger is 40 psige 3.2.24 'The maximum turbocharger cooling water oulet temperature is 190'F.

3.2.25 The maximum differential for the lube oil filter is 25 psid.

Elements must be replaced at 20 psid.

3.2.26 Maximum temperature variation between engine cylinders is 75'F.

3.2.27 Maximum temperature limitations for Diesel Generator Cylinders 1150'F.

3.2.28 Operation time of the Emergency Diesel Generator at loads less than 25X (1375 KV) should be minimized.

3.2.29 Ensure the coupling and belt guards are installed at all times when operating the various equipment in this procedure.

3.2.30 Notify the shift supervisor of the intention to commence, stop, or restart testing.

3.2.31 The Fuel control is pneumatically non-failsafe. For maint-enance control air, non-failsafe V650 and V-651 for Train B must be left ON.

3.2.32 Cranking control air is failsafe. For maintenance control air, right bank and left bank and V642 must be turned OFF.

3.2.33 Maintain Diesel Engine room temperature at less than 120'F using the Essential Exhaust Fan.

3.2.34 To prevent accumulation of a Combustible Gaseous Atmosphere maintain the Day Tank Room Ventilation Fan in operation.

3.2.35 Prior to Diesel Generator operation verify the voltage regulator switches located in control room and Dj.esel Generator panels are positioned to Auto before transferring the LOCAL/

REMOTE control mode selector.

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~>> ~ ' ~V 4.0 32ST-9PE01 (ELECTRICAL SURVEILLANCE TEST) 4.1 This surveillance test does not load DGB and has a short run time of about one half hour. No mechanical inspections are performed.

4.2 During test performance DGB is operated by "Operations Dept.

Guideline ¹49" where Logs are maintained and ENG/GEN Operational limits are monitored by Operations Procedure 43-0P-lDG02.

5.0 31ST-9DGOl {MECHANICAL SURVEILLANCE TEST)

S.l DGB surveillance testing will require an analizer run at the beginning and end of this test. Total run time will be approximately 10 hours1.157407e-4 days <br />0.00278 hours <br />1.653439e-5 weeks <br />3.805e-6 months <br />.

5.2 Operational limits of DGB will be maintained by Procedure 430P-1DG02 and "Operations Dept. Gudieline ¹49". Observations will be performed during engine runs to detect any malfunctions.

5.3 The following Mechanical inspections are performed.

5.3.1 Foundation Fastener Torque Checks 5.3.2 Engine Analysis 5.3.3 Hot Bearing Temperature Checks 5.3.4 Hot Web Deflection Readings 5.3.5 Crankshaft Main Bearing Clearances 5.3.6 Connecting Rod Bearing Clearances 5.3.7 Internal Inspection 5.3.8 Inspect Rocker Arm Assemblies without Disassembly 5:3.9 Adjust Tappets and Check 5.3.10 Camshaft Timing 5.3.11 Auxilliary Drive Inspections 5.3.12 Main Thrust Bearing'Clearance Checks 5.3.13 Turbo Charger Inspection 5.3.14 Cold Web Deflections 5.3.15 Camshaft Visual Check 5.3.16 Air Timing Checks 5.3.17 Post Maintenance Engine Analysis I

~ lg "7

I

0 4l

6.0 73ST-3DG01 (IiVZEGRATED SAFEGUARDS) 6.1 The integrated safeguard test will require approximately 33 hours3.819444e-4 days <br />0.00917 hours <br />5.456349e-5 weeks <br />1.25565e-5 months <br /> of engine run time. Loading of DGB will include 25X to 110X with auto loads requiring approximately 59X.

6.2 Operational limits of DGB will be maintained during this test by Operations Procedure 430P-1DG02 and "Operations Dept.

Guidelines 849".. 73ST-3DG01 will also provid'e data sheets to monitor and record vital engine/generator values.

IP

!I

ENCLOSURE 5 UNIT 3

'DIESEL GENERATOR B TEST TIME

SUMMARY

MARCH 13, 1987

0 g/13/87 UN1T'3 4

'DIESEL QM<A10R "B" GDPER 73PE-.3IXDl 73PE'PEOl 32ST-9PEO1 '31SZ-9IXOl 73St'-3IXOl IN1TlAL BGINE BG/GER 'GW. BGINE SAHGlARIS VEZr era. EUXT. EKT. MEH. SYSIBS 0 .5 .5 .5 5.5 11.0 25 0 .5 0 .5 .5 3.5 0 .5 0 .5 .5 3.5 75 0 .5 0 .5 .5 3.5 0 62.5 0 8.0 24.'0 98.5 110' 2.0 0' 2.0 6.0 13 66.5 .5 10.0 33.0 126.0

0 1

0

ENCLOSURE 7

'UNIT '3 GENERATOR B

'IESEL CRANKSHAFT RUNOUT DATA

l~

REV. 0 E YAT ION G FOR WPP/QCI RO. 156.0 IC MENT INSPECTION 0' fg~ fE'uA/ e/AiA/RRAE / e/gg BEG HTE L JOB NO. I 0407 CIP NO.:

PAGE~

REV OF O

~~@ST /'Y 7 /S'6,C) g 0 o

1. UNIT NO.: 2. MO DAY YR 3. ORIGINATOR: 4. P.O. NO.: 5. ADDENDUM NO.

(IF APPLICRBLE):

DAT' I'/ >7 l Sr@'Zd

6. ITEM DESCRIPTION: 7. ITEM LOCATION: 8. TAG NO.: 9. ASME AUTHORIZED PF.'PAEAN. OP- +9 tt.ah O'O %<A L~

5 i f=' L 8 INSPECTION REQ'D:

Wgg Pf~h ~c >7CRwC>4 p7 CA<5> P-J'o oo '~).S P70&8 5o ) Cl YES @NO

11. STARTUP SYSTEM: 12. VENDOR REPRESENTATIVE REP'S. NAME:

REQUIRED:

ZD &- ox gYEE DNP

13. PURPOSE:

0)KPOSET'iEE

14. REFERENCE DOCUMENTS: (INCLUDE REV. NO.)

¹0 Rr'a a ~w c- e C

15. PFE QAT 16. QCE DATE 17. AI DATE 18. PQ DATE Pl&47)LQ~ /j/A g7
19. TASK

!n'~z

20. 1. INSPECTION 22 NO. D ESC R IPT I ON/ACTIV ITY METHOD AFE DATE C rc c.K ~ ll F & rr I.

ig 8 /-1 c.

S 1

A:)

hh i'h ~

hh

~ ~

? .E APPLICABLE NCR'S:

~ hh

24. CIP COMPLETE/NCR'S CLOSED:

E'f'573 FE:

(10407) 7/Ea DATE: QCE: DATE' A I' '. -

'

DATE

-r u cxlMA AA

s -e 0

A II 0

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PALO VERDE NUCLEAR GENERATING STATION REV. 0 CONSTRUCTION INSPECTION PLANNING FOR MECHANICAL EQU IPMENT INSPECTION WPP/OCE NO. 156.0 CONTINUATION SHEET BECHTKL JOB NO. 10407 OF~ 3'AGE I-n- 7 CIP NO.: REV.: o

\ ~

156.0- gP p0

1. EQUIPMENT NAME: EQUIPMENT TAG NO.: ADDENDUM NO.:

89 Rod Journal 3MDGBHOl

19. TASK 20. 21. INSPECTION 22s-NO. D ESCR IPT ION/ACTIV ITY METHOD AFE E DATE 3.3 Strai hten crankshaft runout b eenin . Verif
  • Measure and record the runout for information onl . Final acce tance check will be in Task No. 3.12.

0 Re o n ut: ~

ao e,

3e4 Machine //9 connecting rod journal. Verify*

Dimple per attachment 1, C-B specific-ation SD-89-1, if necessary. Final acceptance in Task No. 3.12.

+-~- 8'7 e

~

  • Machine //9 'ournal collars to remove Verif / 2$

hi s ots. The final acce tance check will be erformed in Task No. 'I'.6 3.12.

Dress f19 crankshaft webs. The final Verify*

acceptance check will be peroformed in Task No. 3.12.

3.7 Remove the counterweight studs that Verif

  • lapII g7 were cut off in ste No. 3.2. Studs ma be removed b drillin and ta in for left-hand threaded ~bolt sI and a a,, ~, s ~ qfE'otal ~ 4a

.a

0 0

PALO VERDE NUCLEAR GENERATING STATlON REV. 0 CONSTRUCTION INSPECTION PLANNING FOR MECHANICALEQU IPMENT INSPECTION WPP/QCI NP. 156.0 "3

CONT I N UATION SHEET BECHTEL JOB NO. 10407 PAGE OF ~

3 CIP NO.: REV.: o 156.0- get y~

l. EQUIPMENT NAME: EQUIPMENT TAG NO.: ADDENDUM NO.:

//9 Rod Journal 3MDGBHOl

19. TASK 20. 21. INSPECTION 22 NO. D ESC R IPT ION/ACTIV I TY METHOD AFE QCE DATE 3.7 backin out. The studs ma be drilled Con't out if backin out is not successful.

3.7.1 Verif that no dama e was done to the Verif "c t eads arts on items that e moval b drillin and or

'o iI 'ski n ths wa car dril n and or rindin< .

3.8 Inspect counterweight stud holes for Verify+

thread damage using a 1-3/4", 10-2A-UN GO/NO-GO gauge. The NO-GO guage must not enter the threads further than specified.

3.9 Counterweight stud holes failing to Verify+

pass the inspection in Task No. 3.8 shall be reworked to 1-7/8", 10-2A-UNS Inspect the reworked threads using a 1 7/8ii~ 10 2A UNS GO/NO-GO guage.

3.9.1 Document per MPP/QCI No. 5.0 the holes Record-that fail the inspection in Task No.

3.9.

NCR//

REV. 0 PALO VERDE NUCLEAR GENERATING STATION CONSTRUCTION INSPECTION PLANNING F'R WPP/QCI NO. 156.0 EQUIPMENT INSPECTION i (s'~7 MECHANICALT 10407 PAGE~ OF 0 CIP NO.:

/sg.o gq p~

REV.: O

1. UNIT NO.: MO DAY YR 3. ORIGINATOR: 4. P.O. NO.: 5. ADDENDUM NO.
6. ITEM DESCRIPTION:

DATE / lg 87 //.&5rmn 8

7. ITEM LOCATION:

l3~<-Oia".

8. TAG NO.:

(IF APPLICABLE):

z

9. ASME AUTHORIZED R+PA'IR OP 4 9 ~D KOvA,Mac DilcyZ/a '8 INSPECTION REQ'D:

~<> 6auM/iR <<li=-ldu7 ZHrJbi<6 4 WÃEA5'. rOo'cEIraaia I Sr1b&8&ol Cl YES g NO

10. QUALITYCLASS: 11. STARTUP SYSTEM: 12. VENDOR REPRESENTATIVE REP'S. NAME

~ l Q

A 3kb-02. L REQUIRED:

IVA<K WRDDHN.

13. PURPOSE:

~r ~<<r< brSPOSrriOW 4 6 Sr=of pl~ y~ IrggZ

14. REFERENCE DOCUMENTS: (INCLUDE REV. NO.)

5F'E Xs~rSr ~~ O O< Ozr6 ~~ &<44 $ +r~ J 7

15. PFE DATE 16 QCE DATE 17. Al DATE 18. P E DATE

/j5P

19. TASK 21. INSPECTIO 22 D ESC R IPT ION/ACTIV I TY AFE QCE DATE METHOD 7&r'g ADDiZM DC/~ /S B'CFrrIr 4

~27' I0 Z ~ r/bD S'KOc rgb REM>r~r&4'r/<78r8u'77i.

rZ 9 ulrTH'gg ale 5rrdr-7 AKp/rg 8Mb 70 A.rr/Cn. 4 a?cr~ r r '/r co~ r~c

+ nl5rr'r c7ro& gfA'BricAyrclnr Pw'r Oru 781k 4 r Z . yV Overarm~ crP ROM ~O

23. APPLICABLE NCR'S:
24. CIP COMPLETE/NCR'S CLOSED:

r FE: DATE: QCE: DATE: Al: DATE:

6573 Il oi07I 1( ~ 4

0 e

C,b g

II IP

PALO VERt(E NUCLEAR GKNKRATING STAT1ON REV. 0 CONSTRUCTION INSPECTION PLANNING FOR MECHANICALEQUIPMENT INSPECTION WPP/QCI NO. 156 0 CONT INUATION SHEET BECHTEL JOB NO. 10407 CIP NO.:

PAGE RE

~ OF~'l V.'

5 156.0- gqy o

1. EQU IP ME NT NAME: EQUIPMENT TAG NO.: ADDENDUM NO.:

89 Rod Journal 3MDGBH01 2

19. TASK 20. 21. INSPECTION 22.

NO DESCRIPTION/ACTIVITY METHOD AFE QCE DATE w'((C(

3. 10 Dress f!9 crankshaft counterwei ht Verif l464 landin s. The final acce tance check will be erformed in Task No. 3.12.
3. 11 Check I9 crankshaft landin 'aw fit. Uerif
  • 464 T e final acce tance check will be erformed in Task No. 3.12.

F ns 3.12. Jo (r a D, acce tance criteria 464 1 .27 " m n mum . Record the actual th s rume t name S N AND CALIBRATI N l W(fI' l

Journal Surface finish:

3.12.2.1 Prior to Lapping >d m.cp uc. Verify<< 484/ //

After Lapping/5 /7);c.rain(M 8-67 Verify* C4's' P1(C V ~(Ali(li Record instrument name,

~

~

>

i n S/N:

Cal. due date:

fte La in a minimum bearin area Verif /Recor P4c; l~~

f of total bearin area is re uir d.

1 " ~r. " ~lJa3,not exceed engr

'i' PALO VERDE NUCLEAR GENERATING STATION REV. 0 CONSTRUCTION INSPECTION PLANNING FOR MECHANICALEQUIPMENT INSPECTION WPP/OCI NO. 156.0 CONTINUATION SHEET 5 BECHTEL JOB NO. 10407 PAGE + OF~

CIP NO.: REV.;

156.0- Qyqg

1. EQUIPMENT NAME: EQUIPMENT TAG NO.: ADDENDUM NO.:

89 Rod Journal 3MDGBH01

9. TASK 20. 21. INSPECTION 22.

NO DESCR IPTION/ACTIVITY METHOD AFE QCE DATE 3.12.2. Record actual  % bearing contact Con't b) Maximum width, 100% of circumferen e.

c Maximum area 10% of bearin area.

Record actual  % of bearin contact d Record the instrument name S/N Record"- 464j and calibration due date that was used for these ins ections.

NOTE: Low 's ots in excess of this criteria shall be documented SCg 464 ~

g "af n. eo actu dimension.

Instrument S/N:

e date:

8/u,c. ches@,

NOTE: The C.E.S. re resentative shall

II

,'vV

PALO VERDE NUCLEAR GENERATING STATION REV. 0 CONST R UCT ION INSPECT ION PLANNING FOR MECHANICALEQUIPMENT INSPECT)ON WPPIOCI NO. 156.0 4 CONT I N UATION SH EET BECHTKL JOB NO. 10407 CIP NO.:

PAGE REV

~OF ~~ I 156.0- 27/0 O'9.

1. FgUg JEST MAMA: EQUIPMENT TAG NO.: ADDENDUM NO.:

3MDGBH01 TASK 20. 21. INSPECTION 22 NO D ESC R IPTI ON/ACTIV I TY METHOD AF E OCE DATE 3.12.3. Re ortin criteria: NDE er site- Attach a roved ma netic article testin rocedure Yoke Method . Re ort results to C.E.S. for evaluation. Th test re ort will become art of this CTP.

3.12.4 Verif the final 'ournal collar Verifv g Cg Record o dimensions Record the actual dimen-sions and n u WA0 g o.oov Final ournal collar dimension's S N:

~< i>gc J AtCQ 4 ~

~-

8C) 3)5

~ OQ'2 z - '/5

%coal .OoI I<gW O .OO P gd g

'll' PALO VERDE NucLEAR GENERATING STATION REV. 0 CONSTRUCTION INSPECTION PLANNING I:OR MECHANICALEQUIPMENT INSPECTION WPP/OCI NQ. 156.0 CONTINUATION SHEET BECHTEL JOB NO. 10407 CIP NO.:

PAGE REV

~ ~ OF O

156.0- P qp~

l. EQUIPMENT NAME: EQUIPMENT TAG NO.: ADDENDUM NO.:

89 Rod Journal 3MDGBH01 IS. TASK 20. 21. INSPECTION 22 NO DESCRIPTION/ACTIVITY METHOD AFE QCE DATE 3.12. 6 S/N:

(ConI t) Gal. due date:

3.12.8 Verif and record the final crankshaft Cg Cga web dimensions.

Final web dimensions Cg 0 II ~

6m C/

S/N: ~SEE 3,/ . 4.PP/; c Cal. Due Date:

3. 12. 9 Final ins ection comolete attribute's acce table nr oocumente in accordance with 4VP PFE

!I 0

0

ENCLOSURE 6 UNIT 3 DIESEL GENERATOR B TEST AND INSPECTION'LAN AND TEST TIME

SUMMARY

MARCH 19, 1987

0 0