ML20202B486
| ML20202B486 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 07/10/1984 |
| From: | Baker W, Frankum D BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML18052B537 | List:
|
| References | |
| FOIA-85-59 CP-CPM-6.9G-02, CP-CPM-6.9G-2, NUDOCS 8607100312 | |
| Download: ML20202B486 (44) | |
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.A i l PROCEDURE EFFECTIVE BROWN & ROOT' INC DATE PAGE WMBER REVISION CPSES JOB 35-1195 l CP-CPM-6. 9 G 6 7/10/84 1 1 of 20 TITLE: ORIGINATOR: _.
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/ j , CATE CP-CPM 6.9 REVIEWED BY: flM (
B&R QUALITY ASSURANCE DATE (APPENDIX G) e g. DOCUMENTATION FOR ASME WELDING. REYIEWED BY: , N. 2 Y\Ms /Ib4b '7'"'dlI
-TUGC0 QUAL'IT4 ASSufjANCE DATE FABRICATION, '
AND INSTALLATION REVIEWED BY: M[:A /*/ /-M'M ACTIVITIES SR. PROJECT WELDI4G ENGINEER DATE dk/ APPROVED BY: d 48 CONSTRUCTION PROJECT MANAGER
)@-N DATE 0.1 TABIE OF CONTENTS
1.0 INTRODUCTION
3y, 2.0 REQUIREMENTS 2.1 APPROVAL AUTHORITY % la)Ud g-f{ 2.2 RESPONSIBILITY - a 2.3 DOCUMENTATION LOGS 2.4 DOCUMENTATION STORAGE 2.5 VERIFICATION OF INSPECTIONS 2.6 ANI REVIEW 2.6.1 Inspection Plan 2.7 ROUTING OF DOCUMENTATION 2.8 DOCUMENTATION MODIFICATION REQUIREMENTS 2.8.1 Piping Subassemblies And Component Supports 2.8.2 Field Welds (Pipin2) 3.0 DOCUMENTATION PREPARATION AND PROCESS FLOW 3.1 WELD DATA CARDS AND MULTIPLE WELD DATA CARDS 3.2 WDC AND MWDC ORIGINATION 3.2.1 Pre-established Repair Sequhnee 3.3 REPAIR PROCESS SHEET I 3.3.1 Reouired Approvals 3.3.2 Repair Process Sheet Init ia tio n 3.3.3 Weld Metal Repairs . 3.3.4 Major Base Metal Repairs . 3.4 MANUFACTURING RECORD SHEET et) D *J 3.5 COMPONENT MODIFICATION CARD ! 3.5.1 Docume nta t ion j 3.6 DOCUMENTATION ACIIVITIES DURING FABRICATION / 43TALLATION j 3.7 NONDESTRUCTIVE EXAMINATION DOCUMENTATION REQUIREMENTS 8607100312 860630 - T ~ DE 9 PDR
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JOB 35-1195 CDMANCHE PEAK STEAM ELECTRIC STATION Co.1struction Procedure I DOCUMENT CHANGE NOTICE NUMBER u Rev. 6 Notice applicable to Construction Procedure No. 35-1195- CP-CPM 6.9G This change will be incorporated in the next revision of the procedure. t Change the procedure as follows: Please replace the following page with the attached: Page 9 of 20 ( Reviewed by: 9lV(b$N Pr~oject Welding Engineer
< - i4- c' Date
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,f 3. 2 7 b v' Originator U Date ' Brown & Root Quality Assurance Gate
' .M 0 Abr y I Vi $i Approved by: T' TUGC0 Quality Assurance Date 7
- ,/fa /#/ 9_JC .. 08/31/84 Construction Project Manager Date Effective Date M"~-
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-^ 3RCWN & ROCI, INC. PAGE REVISICN DATE CPSES gg JOB 35-1195 CP-CPM 6.9G 6 7/10/84 2 of 20 o.ii LIST OF TABES 6.9 G-1 "ASME INSPECTION REQUIREMENTS MATRIX" (4 sheets) 6.9 G-2 " REQUIRED EXAMINATION, QC HOLD POINTS AND APPROVALS REQUIRED FOR REPAIRS" (2 sheets) 6.9 G-3 " INSPECTION REQUIREMENTS FOR COMPONENT SUPPORTS" (3 sheets) 0.111 FIGURES 6.9 G-1 WELD DATA CARD (Front Only) 6.9 G-2 MULTIPE WELD DATA CARD (Front and Back) 6.9 G-3 POST-WELD HEAT TREATMENT CHECKLIST 6.9 G-4 REPAIR PROCESS SHEET 6.9 G-5 MANUFACTURING RECORD SHEET 6.9 C-6 WELD DATA PROCESS SHEET / INSPECTION PLAN FORM 6.9 G-7 MATERIAL IDENTIFICATION LOG o . iv SUPP LEMENTS 6.9 G-I OVERVIEW OF WELDING DOCUMENTATION REQUIREMENTS INITIATED PRIOR TO JULY 20, 1979.
1.0 INTRODUCTION
This appendix to Procedure CPM 6.9 provides the documentation requirements of ASME Section III for welding, fabrica t ion, and installation activities. 2.0 REOUIREMENTS 2.1 APPROVAL AUTHORITY The requirements for origination, review, and approval of this appendix shall be in accordance with procedure CPM 6.1. In addition, this appendix and its' DCN's shall be approved by the Project Welding Engineer. 2.2 RESPONSIBILITIES Documentation of Unit 1 governed by this appendix shall be originated and primarily controlled by the Project Welding Engineer during field use. Docunentation of Unit 2 governed by this appendix shall be originated and primarily controlled _ j by the PFG per CP-CPM 7.1. The B&R Site QA Manager is 1 l M_b '
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.. 1 e r INSTRUCTION EFFECTIVE
' 3RCWN & ROCI, INC. ^ A CPSES NUMBER JOB 35-1195 CP-CPM 6.9G 6 7/10/84 3 of 20 responsible for ASME Code certification, as required. The Permanent Plant Records Vault Supervisor and IRV Coordinator l have responsibility for. documentation storage and retrieval.
2.3 DOCUMENTATION LOGS Responsible groups shall keep a status of such documentation su f ficie nt to permit traceability and retrieval. Logs shall be used to list the applicable drawing numbers, weld number (s), item designations, and current status or locations of the documenta tio n. Unit 2 tracking and status will be done per CP-CPM 7.1. 2.4 DOCUMENTATION STORACE When documentation is stored in an unattended location, such storage area shall be locked or otherwise secured. 2.5 VERIFICATION OF INSPECTIONS
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Inspections shall be evidenced by signature, initials, or ink stamp that identifies the individual making the inspec-tio n. All doctmentation entries shall be made with a black, indelible, ink pen (not felt tip pens) . 2.6 ANI REVIEW Upon completion of documentation or any document change, the applicable documentation shall be presented to the ANI for review as noted below. If the documentation is acceptable, the ANI indicates 'his concurrence by initialing and dating the applicable velding documentation. Initial Review Required: All welding documentation, e .g. WDC, MWDC, RPS, Hanger Packages, Travelers, MRS's NarE 1: The following documentation changes require ANI re-review :
- a. Deletions of items designated as ANI holdpoints (unless a weld is voided) .
- b. Deletion of inspection verifications that provide _
objective evidence of ASME Code compliance (e .g . fit-up, preheat, PWHT, NDE, material verification, etc.). j
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, c. Additions of operational steps in sequences previously reviewed. This is. to include addition of material to an MRS.
- 2.6.1 Inspection Plan 2.6.1.1 Weld Data Process Sheet / Inspection Plan i
ANI review of documentation may be accomplished with a " Weld j 14 ta ?rocess Sheet / Inspection Plan Form" (Figure 6.9G-6) in lieu of the weld documentation. The form is initiated and controlled by Welding Engineering and completed by the drav.ng neber, code class, individual weld identification l ct.d QC holdpoints. A line entry may also be completed for a MRS or travelers. , Hold or inspection points are established on this form by
' indicating them in the applicable space (s). Hold / inspection po int s not shown, such as travelers or MRS operations, are noted in the " comment s" column.
Upon completion of each review / inspection denoted above the WE, QC, or the ANI representative shall sign and date in the appropriate space at the bottom of the fo rm. ' The holdpoints as defined on the form shall be transcribed to the appropriate MRS, WDC, or traveler by Welding Engineer-ing and in the " Reviewed by: ANI" block shall be written "ANI/IP" to indicate that a completed Weld Data Process Sheet / Inspection Plan is on file to doctanent the ANI review. A copy of the complete WPS/IPF form shall be retained by '} the ANI and the original transmittal to the Site QA Manager when all WDC's listed on the inspection plan have been prepared. NUrE: (This note applies to the above paragraph only) I
- Any ANI holdpoint that is not transferred to the weld documentation from this form constitutes a nonconformance if the ANI holdpoint is bypassed and shall be documented in accordance with CP-QAP-16.1 ,,
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INSTRUCTION EFFECTIVE BROWN & ROCI, INC. DATE PACE REVISICN CPSES NUMBER JOB 35-1195 CP-CPM 6.9G 6 7/10/84 5 o f 20 4
- Normally, weld documentation will be made out for a complete ISO.
- RPS's will be presented to the ANI for review, 1
2.7 ROUTING OF DOCUMENTATION (ASME) Upon completion of the ANI review, MRS(s), Hanger Packages, WDC(s), RPS(s) shall be returned to the PWE. From this point on, the docunentation listed above shall be controlled by the Package Flow Group and maintained as described in Section 2.3 hereof. At the completion of each shift, or the end of the related work, all docucentation shall be returned to the FWTC ' substation or the PFG for Unit 2. Upon completion of all work l presented by such documentation, the af fected documentation shall be reviewed 5ar completion. If completed, it shall be transmitted to the B&R QA Document Review Group or to the PFC ( for Unit 2 per CP-CPM 7.1. 2.8 . DOCUMENTATION MODIFICATION REQUIREMENIS 2.8.1 Piping Subassemblies (Revisions To MRS and Related WDCs) and Component Supports When documentation revision is necessary be fore or during
- fabrication, the af fected documentation shall be forwarded to
- a. Piping Docunentation - revised by Welding Engineering for Unit I and common, and the PFG for Unit 2 in accordance with Appendix 6.90 and CP-CPM 7.1.
- b. Component Support Documentation - Revised by the Hanger Package Distribution Station in accordance with Appendix 6.9G, and P.rocedure CPM-9.10.
1 This process shall include surveillance, review, and l modifications by the ANI as defined in Section 2.6. , l 4 J 1
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4 i BRCWN & ROCI, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CP-CPM 6.9C 6 7/10/84 6 of 20 ! 2.8.2 Field Welds (Piping) l Revisions to WDCs shall be made and reviewed (Section 2.8.1 above) with the exception that documentation of the changes / revisions shall be made by WE and the changes shall be initiated and dated near the change.
! NorE: Changes that substantially revise the designated work may require that the affected weld documenta-
! tion be voided and new documentation issued.
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- 3.0 DOCUMENTATION PREPARATION AND PROCESS FLOW 3.1 WELD DATA CARDS AND MULTIPLE WELD DATA CARDS NUrE
- Doctanentation initiated and dated by the Welding j Engineering department before July 2,1979, may be i used as prescribed in Supplement 6.9G-I.
J ( Weld Data Cards (WDC, Figure 6.9G-1) or Multiple Weld Data Cards (MWDC, Figure 6.9C-2) shall be prepared for all welds - which must meet the requirements of ASME Section III, Division 1 except as provided herein. WDCs and MWDCs shall meet additional requirements given below.
- l. MWDCs for ASME welds are limited to socket welds and compo nent support welds on the same drawing or subassembly. No more than one pipits subassembly, compo nent support, or isometric or hanger drawing (for field welds) shall be doctanented on a single MWDC.
- 2. Spaces requiring entries on WDCs and MWDCs that are not applicable shall be marked N/A by the WDCC.
- 3. A maximum of four (4) welding procedures may be assigned to a given WDC. WPSs may be changed by the WT in the field. The WT shall enter the change on the WDC prior to the start of the operation involving the change.
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- 4. Corrections to an entry on a WDC, MWDC, or other documentation shall be accomplished by drawing a line through the incorrect entry, and initiating and dating the new entry.
- 5. Class 2 and 3 Component Support Welds do not require unique identification (weld numbering) except for the following: Attachment welds to pressure retaining members; hangers or welds utilizing multiple processes i
or filler materials; full penetration welds excluding flare beveling on structural tubing; and welds requiring NDE (weld numbers for velds requiring NDE may be added upon completion of work). Class I compo nent support welds require unique weld numbers for all welds. Heat number traceability is required for all Class I and impact t.asted materials and shall be recorded on an MIL.
- ( 3.2 WDC AND MWDC ORIGINATION The following entries are required for all WDCs and MWDCs for the work to be accomplished
- 1. All identification information, as applicable.
a 2. WPS numbers: The correct WPS revision numbers and any applicable ICNs shall be entered by.the WT just be fore i the release of the card to Construction. When a welding procedure for the automatic GTAW process is used, as a minimum, an appropriate CTAW procedure for manual tacking i shall be listed in addition to and above the automatic GTAN procedure. A maximun of four WPSs may be provided.
- 3. Enter the " Weld Filler Metal Required."
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- NOTE 1
- Unless specified otherwise by the PWE, if a 4 WDC references ER308, then ER308L is accept-l able; if ER316, then ER316L is acceptable.
' Westinghouse applications will require approval of the j{ representative. i _
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1 BROWN & RCar, INC. PROCEDURE EFFE CTIVE NUMBER REVISION DATE PAGE CPSES } JOB 35-1l95 CP-CPM 6.9G 6 7/10/84 8 o f 20 i, f 4. Enter tre " piece" number (PC#) and "P" number on the WDC.
!, The HWDC piece number is noted in the MRS section on the back or on an attached MRS. For component supports this
+ may be accomplished ^ on a Bill of Materials. The "P" number (s) for the material should be entered adjacent to the applicable connecting weld numbers on the top of the MWDC (front) . In addition, verify that the WPS is acceptable Sar the wall thickness, material type, 'etc. (wall thicknesses
, may be found by consulting ANSI Standards Bl6.9, Bl6.11, B3 6.10, a nd B 3 6.19) .
l i 5. Verify that the WPS was qualified to ASME Sections III l and IX and approved by G&H.
! NOTE 2 : An applicable WPS is shown on Table 6.9G-1 by j Piping Specification Category and Code Class. If 1 .
the one shown is used, this verification is (. unnece ssary.
- 6. Check if PWHT is required by the WPS. If no PWHT is required, enter N/A in all applicable spaces. If PWHT is required, attach a PWHT checklist as shown on Figure 4 6.9-3 and complete all identification information.
Enter Heat Treatment Procedure on the WDC.
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- 7. Add sequential operations to be followed during fabrica-tion or installation including inspection requirements.
l For NF Supports, hold points shall be entered in accordance with the requirements delineated in Table 6.9G-3 and, as applicable, for the hanger to be j fabricated / installed from the following:
- Support Number Ident.
- Size Configuration, Tolerance /Dvg.
1 Material Carrect Dw3
- Fasteners Correct & Complete
- Location and Elevation /Dwg.
- - Spring Can Stops Installed
- Spherical Bearings
- All Welds /Dwg. & WPS (V.T.)
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i BROWN & ROM , INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE i CPSES JOB 35-1195 CP-CPM 6.9G 6 7/10/84 9 of 20
- 8. Entry of QC holdpoints. Make entries as noted on the "ASME Inspection Requirement Matrix" (Table 6.9C-1), as noted by ASME Section III Code Class and Piping Category i or the component Support Inspection Matrix (Table 6.9C-3) .
4 Enter weld numbers as applicable adjacent to the applicable sequenca on the MWDC. t NME 3: For dissimilar metal shop welds, PT is required on 1 both the root and final weld surfaces. Buttwelds
; shall be 100% RT'd.
NME 4 : For branch connections, any additional NDE shall be as required by Note 4, Table 6.9G-1. I NME 5: Use one space for each type of NDE required. NME 6: Holdpoints are denoted with a check " "; Inspection points with an "X". . "WT" inspect io n
- points shall be as required by the PWE and indicated j (' with a n "X". CON. (Construction) holdpoints shall
] be as defined by the PS. NME 7: Required holdpoint and inspection point operations i shall be performed by the group defined on the WDC or RPS in the order shown from left to right (i.e., { if an operational sequence requires WI and QC e, holdpoints, the WT inspection shall occur before ] j QC inspection) . I NME 8: Delta ferrite checks shtll he performed as required } by Appendix 6.9D. i' NME 9 : Line, drawing no., weld no.(s), and fabrication
; code and class entries shall be made on WDCs and MWDCs, as applicabi'e.
NME 10: Upon acceptable completion of the WDC(s), the > individual reviewing the above entries shall denote
! " Review" immediately below the last operational , sequence and sign and date in the "WE" colu:nn.
For BOP WDC's a line may be skipped.
- 9. When more than one WFML is needed to complete work required by a WDC, MWDC, RPS, etc., the addition of WFML's to the i
Doctanent Package shall be denoted on the front of the WDC, MWDC, etc., and the WFML's shall be numbered at the top of I 1 t he fo rm. I CP-CPM 6.9G R. 6 DCN #1 08/31/84 Sheet 2 of 2 m
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l INSTRUCTION EFFECTIVE BRCWN & RCOT, INC. P AG,r. REVISION DATE . CPSES NUMBER JOB 35-1195 CP-CPM 6.9G 6 7/10/84 10 o f 20 3.2.1 Pre-established Repair Seouence (Optional - In Process)
- 1. A pre-established repair sequence may be added at the direction of the PWE below final NDE. Signo f fs for review shall be made below such sequence. Normally the pre-established sequence will contain the following operatio ns:
- a. Excavate de feet ,
- b. Perform Info PT.
- c. Evaluate excavation and attach a sketch to the WDC and return to Welding Engineering or the PFG for Unit 2.
- 2. In the event tha t this pre-established repair sequence is not used, all steps may be marked N/A by the PWE in the " Inspection Results" column.
(. 3.2.2 , The WDC shall reflect the revision and ICN's which are current at the time welding is started. Revision changes which
. occur after welding has started, but prior to completion of the item, will be documented on the WFML.
3.3 REPAIR PROCESS SREET Welds requiring rewelding which were rejected after final inspection, all " major" repairs, and all base metal repairs requiring welding shall be documented on the RPS, Figure 6.9C-4 (or continuation sheet). The RPS is normally reproduced on the back of r.he WDC. Specific requirements by classification of repairs are given in Appendix 6.9D, Section 3. Be fore de fining each repair operation sequence, the repair type shall be defined (i.e. Base Metal Repair, In-Process Repair, Cosmetic Repair, Major Weld Repair) . The applicable repair operations shall be established and approved be fore proceeding with the repair work. NOTE 1: For socket, component supports, and pipe butt welds using the MWDCs and WDCs, the first repair sequence may be defined for each weld be fore initial issuance ~~ o f the card. Should the repair not be required, the appropriate signoff areas are marked N/A by the cognizant QC Inspector or WI and initiated and da t e d.
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1 1 BRCWN & R00I, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES 4 JOB 35-1195 1 CP-CPM 6.9G 6 7/10/84 11 o f 20 1 1 4 NOTE 2: The repair work and the inspection holdpoints on the RPS must be totally completed (signed) by the QC Inspector. When the repair is complete and the RPS is signed, work may continue to the next } sequential step on the front of the WDC or MWDC. a L. The rejectable operation identified on the front of the WDC is marked "U" for unsatisfactory and signed and dated by the QC Inspector before continuing to the RPS i operational repair sequence.
- 2. Each major welded repair (excluding in-process welds) shall be numbered consecutively as R-1, R 2, etc. This shall be stated next to the repair type be fore the first operational step. Operation designations shall be " operation number" of the rejectable operation on the i front of the WDC suffixed by an A, B, C, etc. In-process l welds will be sequentially number IP-l, IP-2, etc.
l ( 3. Should an operatidnal step result in a rejectable I i condition that cannot be considered an in-process repair, then one shall be added to the repair number and this shall be a ffixed prior to the next operational sequence, i.e . :
. R-1 Major Weld Repair 7A Crind de fect ,
7B PT excavation 7C Fill per WPS 88023 7D Crind for NDE inter-pre ta tio n 7E Perform final RT "U" 7F Remove Purge Dam N/A R-2 Major Weld Repair 7A Grind de fect TB PT excavation 7C Fill per WPS 88023 1 4 In a given operational saquence, steps that are not to
- be used may be marked 'N/A" in the Inspection Results section by the PRE.
I 5. Upon completion of a given operational sequence, work ,, shall proceed to the next succeeding step on the front of the WDC 1.e., Step 7D is the last operational step ] which includes signoff for required final NDE. i 1
- i BROWN & RCOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PACE CPSES JOB 35-1195 CP-CPM 6.9G 6 7/10/84 12 o f 20 On the Weld Data Card, Step 8 is the next stap after signoff of the required NDE, as required by the last step on the RPS. ,
i 3.3.l Required Approvals I Base metal repair - ANI, WE, C&H ! Major weld repair - ANI, WE In-pr'ocess repairs - WE Cosmetic Repairs - ANI, WE Approval signatures and dates shall be affixed in the appropriate column of the RPS directly below the last l operation step de fined. On MWDC's, sequences 63r several welds may be defined be fore a ffixing of approval signatures at the end of the last operation defined.
- 6 The PWE shall maintain a list of his designees authorized !
to approved documentation. A copy of this list is to be ( provided to the Site QA Manager.
. NOTE: A repair cycle shall be defined as operations on
! a weld after a rejectable code-required final NDE 4 that results in either an acceptable or rejectable i additional code-required final NDE. l The repair number on applicable RPS's shall be ! advanced only under these circumstances unless '! determined otherwise by the PWE. l i 3.3.2 Repair Process Sheet Init ia t io n 1 The Repair Process Sheet shall be completed and verified as follows for repairs to ASME items l a
- 1. The WDC Serial No. (where applicable), drawing no., and
- weld no. shall be entered at the top right corner. Fo r
; compo nent support applications, both the component support drawing number and the applicable piping
- isometric drawing number shall be provided. For ba se metal de facts, the spool number shall be entered.
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BROWN & R00r, INC. PROCEDURE EFFECTIVE REVISION DATE PACE CPSES NUMBER
- JOB 35-1195 CP-CPM 6.9C 6 7/10/84 13 o f 20 3.3.3 Weld Metal Repairs
- 1. Required approvals, inspections and holdpoints shall be established as delineated in Table 6.90-2, required examination, QC holdpoints, and approvals required be repairs to ASHE Section III, Subsection NB, NC, ND.
For Subsection NF, see Table 6.9G-3, Note 6, page 4 of 4. l j 2. The Repair Process Sheet shall describe the de fects, including sketches or attachments (i.e., overlays) in order to adequately locate the defect (s) at a later date. 1 3. For weld repairs, if the original weld points were completed, verify that in addition to the weld repair requirements of the original weld QC hold points are as required by Table 6.90L. If a detta ferrite check is required, verify that " Delta Ferrite Check" has been I e ntered.
; ( 4. .he repair cycle (the number of repairs to this weld) chall be noted. Requirements for more than two repairs are given in Table 6.9G-2.
- 5. If all items on the RPS have been acceptably completed,
> the originator shall denote " Final Acceptance" on the line immediately below the last entry and sign date in the appropriate column. The applicable documentation j shall then be transferred to QA for QA review /ANI review / i approval, as required. l 3.3.4 jgjor Base Metal Repairs
- 1. Verify that the required approvals have been made fo r
! base metal repairs by re ferrirs to Table 6.902. For
! component supports, the applicable CSTP or HP number shall be entered.
I l 2. Enter / verify that the WPS to be used is acceptable be the material and the type of weld to be made, and that the " Weld Filter Material Required" where shown is as specified on the WPS. I
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BROWN & ROCI, INC. PROCEDURE EFFECIIVE NUMBER REVISION DATE PACE CPSES 1 l JOB 35-1195 i CP-CPM 6.9C 6 7/10/84 14 o f 20
- 3. If post-weld heat treatment is subsequently required, enter / verify that. the time and temperature requirements
' have been entered and that a "PRHT Checklist" (Figure 6.9C-3) is attached.
- 4. Establish the required QC holpoints and approvals required on the RPS operation sequence, and the NDE requirements of Table 6.9G-2.
- 5. Establish the 'Tepair Cycle No. " the number of the
) repair to be made is entered. i I
- 6. Verify that the sketch or overlay attachnent is adequate
' to find the repaired de fect at a later date.
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- 7. Establish that spaces for delta ferrite readings have been established where applicable for S/S materials.
(See also Appendix 6.9D, Section 3.18.)
- 8. If all items above have been acceptably completed, the originator shall sign and date the " Weld Engr." approval column.
- 9. Review and modify an applicable MRS, HP, and CSTP for
< required items such as described in Section 2.8 of this Appendix and concurrently with the RPS operational seque nce. Review and approval of the RPS operational sequence shall be as required by Section 2.6 and 2.7 of this Appendix.
l a Base metal repairs that are not associated with a weld, or veld metal repairs that are necessary after the original ! documentation is complete and/or unavailable, shall be defined on an RPS on the back of a WDC. The WDC shall be l completed as to all applicable items and the " production
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release" section nark.e4 N/A or crossed out. QC should utilize
- the pre-printed spaces M&TE, NDEP, etc. The RPS shall be
! completed on the back defining the repair sequence and requireme nt s, j Base metal repairs associated with a weld having a WDC (such ; as weld end prep repairs) may be completed as part of the repair ! sequance on the RPS for that weld.
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_ . . _ . - - . _ _. -- - = - . - - - _. . - _ _ _ _ - - I BROWN & ROCI, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE i CPSES JOB 35-1195 i CP-CPM 6.9G 6 7/10/84 15 o f 20 3.4 ThE MANUFACTURING RECORD SHEET ! A MRS (Figure 6.90-5) is shop traveler for ASME Section III piping subassemblies and for modi,fications to Code-certified piping fabrications. (The MRS is~ not required for component ) supports or field welds.) A MRS 'shall be initiated for all i piping subassemblies to be fabricated and is routed with the
- WDC's for any welds to be made as part of the docunentation
- package. The bouncaries of a subassembly shall be field i welds, flanges, or chreaded connections, unless otherwise
- no t ed.
For socket welds doctanented on the MWDC, the MRS on the back of the card (as shown in Figure 6.90-2) may be used or a separate MRS may be attached. (For component supports, the MRS may be used as a Bill of Materials.) Subassemblies composed of screwed fittings also require an
< MRS. , k l The MRS shall be completed as follows:
- 1. Enter all applicable identification information (drawing revision, line, composite, subassemblies, or compo nent
; support numbers) .
- 2. Complete the Bill of Materials on the MRS or the back
) of the MWDC from the construction drawing for item, quantity, size, schedule / rating, material specification, and type or grade. Other items are completed in the field.
- 3. For a MRS where a Code-certified item is to be modified, the BILL of Materials shall be completed as above for the items to be added or deleted.
- 4. Every attempt should be made to install pipe exactly on !
l location. ' 9owever, when this cannot be accomplished, l Code-certifi&d items may be shortened in the field to pe rmit fitup and installation provided the following I conditions are satisfiedt l i sm mm
.-~__ -- . -. . . . - . . , . . . - - . . . , . . . . . ,
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EFFECTIVE BROWN & ROM, INC. PROCEDURE NUMBER REVISION DATE PAGE CPSES JOB 3541195 CP-CPM 6.9G 6 7/10/84 16 o f 20
- a. No shop welds are altered or cut;
- b. The final workits point dimensions are maintained 22 inches for Unit 1, 2 and Common building, of the dimensions specified on the drawirq (reference by CPM-6.9E, paragraph 3.12.1);
- c. The final dimension a fter shortening will be verified on a modification MRS.
A CfC is not required to perform such modifications. Modifi-cations in excess of tolerances ard/or thoro cutting shop welds, shaLL require GC's and modification MRS's. The cutting of field welds will also require a QC. NME 1: Modificatices to Code-certified items resulting from design changes or a cl tric in teeld numbers require a drawing revision, or GC to permit such modificatio ns. ( NME 2: When final dimensional inspection for pipicg subassemblies was completed a fter Jut:- 20, 1979, cleaning and packaging was not a required QC holdpoint and need not be inspected. The QC Inspector shall note such hold points N/A and initial and date. NME 3: Any carkieg fatting within the at? owed modificatior area shall be transferred prior to the odifiutier. The MRS is routed with associated weld data cards for surveillacce/ review as delineated in Section 2.6 and 2.7 above. 3.5 THE COMPONENT MCDIFICATION CARD The GC's shall'be issued and controlled in accordance with applicable TUSI procedures, Upon receipt, the GC shall be reviewed and appropriate action taken as follows. NME: Except for ASME Class I applications, WC's to add or delete materials or welds, within the original design, for welding problems, misfabrication or misaligment, may be issued by Welding Engineering. 1 l I 1
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INSTRUCTION EFFECTIVE BRCWN & ROCf. INC. ~ CPSES NIMBER JCB 35-1195 CP-CPM 6.9G 6 7/10/84 17 of 20 3.5.1 Docume nta t io n 3.5.1.1 Weld Data Cards
- 1. Where a shop weld on a certified piping subassembly is to be cut, issue a modification MRS with a step added to cdnfirm joint removal. The associated WDC's may be issued concurrently. If the subassembly has not been certified, the existing MRS may be revised and reapproved as described in Section 2.6 above. Revisions to Ranger Packages shall be in accordance with procedure CPM 9.10 and with WDC's added or deleted as described in this sec t io n.
- 2. The cognizant welding technician wiLL verify any required weld removals on the MRS. When an MRS is not required, as in the case of field welds, this verifica-tion shall be made by the welding technician signing or .
initiating the applicable hold point on the WDC.
,- NOTE: The PWE may stamp " VOID" on original WDC's in lieu of QCR when the documentation is available.
- 3. Upon issuance of associated WDC's, *he Cic number shall be entered on the card.
- 4. If all welds on the cards are '* ID" and not presently in the Records Vault, they shall be transmitted to QA or to the PFC if Unit 2, in accordance with CP-CPM 7.1.
- 5. If all w' lds e on cards are not a f fected the card may be used for further production use.
EXCEPTION 1: WDC's for BOP applications shall be controlled and processed as noted above
. with the exception that they are forwarded to the BOP Inspection Group for the documentation file.
EXCEPTION 2: CMC's af fecting BOP welds listed on weld data sheets shall be filed with the approriate drawing and all appropriate corrections made on the associated ~~ Weld Data Sheets prior to turnover.
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BROWN & ROOT, Id".. PRCCEDURE ETTECTIVE NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CP-CPM 6.9C 6 7/10/84 18 o f 20 3.5.1.2 verification 4 Concurrent with the above activity, the So11owing verifica-
; tions and/or actions shall be taken/make by Welding Engineering:
1
- 1. Verify that the CMC is completed for line number, i
drawing number, and weld numbers and that all instructions y and sketches are clear.
- 2. Verify that the necessary approvals have been made using a CMC.
REQUIRED: Site Engineering
- 3. Where Westinghouse supplied equipment is located adjacent to the weld to be removed, approval by an authorized W representative is also necessary (the " Owner's Agent") .
I 3.6 DOCUMENIATION ACTIVITIES DURING FABRICATION / INSTALLATION i (
- 1. The craftsman making the weld fit-up shall enter the I
heat number of the base materials to be joined on the applicable WDC. When subassemblies are to be joined, traceability shall be verified through the use of the . subassembly are welded together and an MRS is used, , traceability shall be through entries on the MRS is i used, traceability shall be through entries on the MRS. In such instances, the heat number block on the WDC may i be marked 'N/A". When a valve or other equipment is to be joined, the serial number of the item may be entered in place of the heat number. l For component supports, verification of materials shall be made on the MWDC, MRS or MIL (Figure 6.90-7) . I t NOTE la An Inspector verifies that the materials l } used and the heat numbers entered are correct , a at the time of first inspec tio n. For ASME i J- Fabrication activities, these verifications shall be made by the QCI; for BOP, the CIT. NOTE 2: Who piping subassemblies or other code-stamped 1 items are joined, the subassembly serial no. shall ; a be . recorded in lieu of the heat number. l i i I I i i I l i 1 4
INSTRUCTION EFFECTIVE BROWN & RCor INC. CPSYS NOfBER JCE 35-1195 CP-CPM 6.9G 6 7/10/84 19 of 20 NOTE 3 : For Class 2 and 3 component supports and Class 1 y standard items, the heat number block on the MWDC
' MRS or Bill of Materials may be marked "N/A".
t
- 2. Entries shall be made in the WFML during the welding process as defineu in Appendix 6.9B.
- 3. When welding austenitic stainless steel, the veld i interpass temperature shall be checked by the craf tsman 1 after each pass has been completed around the entire l pipe joint .
- 4. When M&TE is used to perform inspections, the QC Inspector shall enter the M&TE number and calibration due date in the space provided on the WDC or MWDC, and initial and date the entry.
- 5. Certain austenitic stainless steel welds shall be required to be measured for detta ferrite content. The
( f- measurements shall be accomplished by the WT who shall
\ record the four readings in the space kmnediately to the l
right of the NDE procedure / revision designations on the WDC. If the readings are within the specified require-ments, he shall sign and date the applicable operation (see Appendix 6.9D, Section 3.18) . , Upon completion of all work required by the documenta-
- tion, the MRSs and WDCs, and associated documentation shall be routed to the WE or the PFC if Unit 2 per CP-CPM 7.1. Upon receipt, the FWTC shall review as noted, weld documentation 53r completion. If acceptable, " Final Acceptance" shall be written on the front a fter the last operation step defined and the WE column shall be signed and dated and ASME documentation transmitted to the PFC for review, approval, and certification, and the IRV for storage. Unit I documentation will be sent to QA Review
. and then the PPRV. For BCP WDCs, the HDS shall forward the completed cards to the BCP Inspection Croup for approval. For component supports, upon completian of the hanger, the Cra ft shall return the Hanger Pac' sage to Welding Engineering for final review. After final review, the Ranger Package will be returned to the craft for final inspection by QC and subsequent transmittal by QC of -. the accepted Ranger Package to the Perm.inent Plant Records Vault. Unit 2 documentation will be processed per CP-CPM 7.1. H m % w.
.. . s.
3 INSTRUCTION EFFECTIVE BRCWN '& R00r, INC. ^ A CPSES NUMBER JOB 35-1195
> CP-CPM 6.9G 6 7/10/84 20 of 20 3.7 NONDESTRUCTIVE EXAMINATION DOCUMENTATION REQUIREMENTS
- 1. NDE Report forms shall be completed for NDE performed on l
Non-ASME sa fe ty-related items, " Info" NDE, RT and UT ! examinations, and unsatisfactory VT, PT and MT inspections in accordance with the NDE Procedures Manual. For sati'sfactory PT, MT and digital thickness UT, a NDE report is required.
- 2. For welds that use WDCs or MWDCs, the following informa-tion shall be recorded.
- a. The NDE procedure and revision to which the examination was per formed.
i b. The inspection results (i.e., "S" Sa tis fac tory, "U" "Unsa eis fac tory) .
- c. The inspector shall verify that the fabrication code / acceptance standard was correct for the i (, examination performed.
\
l ! d. The signature or initials and date of the inspector i conductiry the examination. J
- e. The inspector's level of certification.
NCIE: NDE required by hold points must be certified by a level II on the applicable report or WDC. Upon completion of all holdpoints fcr welds which do not require final radiography, the WDC package shall be returned to the FWTC or to the PFG if Unit 2 per CP-CPM 7.1. 1 M e
BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES I JOB 35-1195 CP-CPM 6.9G 6 7/10/84 1 of 4 TABI.E 6.9G-1 ASME INSPECTION REQUIREMENTS MATRIX
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PACE CPSES l JOB 35-1195 CP-CPM 6.9G 6 7/10/84 4 of 4 TABLE 6.9G-1 e ASME INSPECTION REQUIREMENTS MATRIX mits:
- 1. For dissistlar metal shoo = elds the root and final neld surfaces shall be litple cenetrant uamined and 1005 RT ts required for butt welds.
- 2. Final MT. PT or af required for tuttwlds grester than 4* (NC5212).
- 3. For P-1 materials. PT may be substituted for NT "(. $-423.1.10.2 (4).
For socket welds. FT will normally be performad. 4 Fell genetration tutt and corner welded branch and stping connections shall reeutre final NCE as follows4
- 4. Class one weldsents greater than 4" recuire 47 and Mt or PT.
D. Class one weldsents ecual to or less than 4" require MT or PT.
- c. Class tw weldsents greater than 4* recutre 47.
- d. Class tw equal to or less than 4" resvire MT or ?f.
g: Mt or FT is reoutred enternally, and when secessible. Internally. ('t8 $242. 1243. MC 5242).
$. Mi required for P.L materials as recuired by ASMI t *: tion !!!. /
If MT ts required. use '.7511C12 (MS-100 4.23.6). ( 6. Required for wort falling within the scene of $1C3 anly, and in accordance vita otPer notas (Mt.1CC 2.1.2).
- f. The delta ferrite cPeck shall be accasultshed by a nelding tech-nician and surveillance over such operstions trall bt perf rmed as follows by the estabitsnment of a CC hold point f:r delta fer-rite: Class 1 weldsents 10C QC hold point. Class % 3 .eldsents 103 randon QC hold point.
telection of fasoection ('mT) and OC hold potnts and thete discosition shall ne in accercance witn M5-100. Parsgraon a.34.6. For = elds which mave teen exenotes frem testing by tra crovisions of C7 CPM 6.20 :aragra:n 3.18.4. CC hold points ray oe earte *1/A' ty t3e , Pesject velding (ngineer.
- 8. All Case Class 14 2 meld one prevarat en s;.r' acte 2* or wre in thickness saall Se examined my the magnetic cartale or Itcute peestrant sethod (Mt!133. hC3120).
- 9. Durge Oam Renovat reautred for field welds niere purging is reoutred By tae apolteable 45.
- 13. For Class 1 welds defined fe ASME Section !!!. 154360. (toecially esigned Welees Seals) serform MT or PT on the ffral .eldment sur.
Face (ntl271) and staer Ct as for a fillet meld to P!C !!:1. Class One. (NCT!; (2llft dolding) 7072: WT and CC held points may te on a survettlance sr otser sfste other then tae 'aCCs at the option of the 7WE sr $tte CA Manager.
- 11. The final sass of all pressure boundary welds and 'f atsmed *achined surfaces of all hardfaced areas shall to 77 esamines (15 423).
- 12. In adattten to eardatory nold notats. Welding Engineering may add sect.
tiaral % acid maints =aere seemes necessary. l l
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A BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CP-CPM 6.9G 6 7/10/84 1 of 2 TABLE 6.9G-2 Required Examination, QC Hold Points and Approvals Required for Repairs Y Repair Completed Required w Repairs Cavity Repair Approvals { {v ~
- PUE ANI C5H Base PT MT 2U VT PT MT RT VT UT PME %
j Metal Defects y { z y e g o , =, (1) Re-pairs 9 not re- 0 5 1 2 quiring X X e X X X X welding (2) Less 4 1 10 10 9 ., e ~ than 10% z (' Y Y Y X X X X Y 7 or 3/8" 4 1 10 10 9 below 5 1 e min. wall W X X X X X X X X X X 7 6 (3) 4 10 10 9 creater g 1 than 10% X X X X X X X X X 7 or 3/8" a 1 10 10 9 5 1 below m 7 Min. vall W X X X X X X X X X X X Veld Pepairs (1) Mi- 1 2 nor re-pairs C X X X X X' X not re-quiring velding (2) Ma- , 8 8 I
- 4 4 '
jor re- m 6 6 pairs W .X X X X .X X X X X X i Code Stamped 9 Parts Appur-X X X X 3
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES I JOB 35-1195 CP-CPM 6.9G 6 7/10/84 2 of 2 TABLE 6.9G-2 Required Examination, QC Hold Points and Approvals Required for Repairs REPAIR CHART NOTES:
- 1. MT may be substituted for PT where applicable.
- 2. When it is not possible or practical to examine a possible minimum wall violation through UT measurement, Mechanical measurement of wall thickness may be substituted.
- 3. For code stamped or certified items, the repair or modification of items which fall within the scope of Brown & Root certificate of authorization a manufacturer's approval is not required. For items which fall outside such scope, repair shall be with the approval to the specifications of..or by the manufacturer.
4 The examination of repairs shall be repeated as required for the original item except that repair of defects originally detected by (- MT or PT methods when the repair cavities do not exceed the lesser of 3/8" or 10% of the nominal thickness need only be re-examined by an MT or PT method. If the repair cavity exceeds the above, RT is required.
- 5. Pr is required for Class I components only. All other component classes shall receive a VT of the cavity.
- 6. Required for more than 2 repairs to stainless steel welds.
- 7. Repair situations which fall outside the scope of this = atrix shall be analyzed as per job specification and code requirements
- and dispositioned accordingly.
- 8. Owner Engineer approval is required to repair excavations over 3" in length with the open butt welding technique. to welds where a consu=able insert was used to complete the root.
- 9. }[ approval is required on items furnished by }[ . .
- 10. Base Metal repairs requiring Owner Engineer aproval:
A. Arc strikes on item other than piping in the field violating minimum wall. B. Base Metal repairs exceeding 25% of the pipe diameter in length C. Weld End prep repairs exceeding 3/8" in depth. D. Minimus Wall violations to piping. For pressure tested piping where the violation exceeds 10% or 3/8" the approval shall be obtained on an NCR. A M s, ? ^ '; e* 't em,' 4.- o , 7
BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES I JOB 35-L195 CP-CPM 6.9G 6 7/10/84 1 of 4 TABLE 6.9G-3 INSPECTION REQUIREMENTS FOR COMPONENT SUPPORTS E LT-GF P?! FIAT V* P*/MT RT C* PWT TY'E CtJ ANI ! NESS 0*J 3 3 X X X 01 T (21 fai 1 TT5211 Tutt Pene trat ts tutt Ui18 T I i A .< 'll 2' 4' Plata = nett 8 st i P e9etret tsn A X d' .( 8.> '5) Ooisste Filtet .eicao 'as
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- 1. Purge is not required if wall thickness of pressure piping exceeds 1/4" thickness. Where purge is required, a hold point for purge dam removal is also required.
- 2. -Modification data cards for attachment welds to piping systems which have been pressure tested shall be noted as to the maximum size weld that can-be made in accordance with the following criteria:
the welds shall be restricted to fillet welds not exceeding 3/8 inch - throat thickness and to full penetration welds attaching materials not i exceeding 1/2 inch thickness; the welds shall not exceed a total length of 24 inches for fillet welds or 12 inches for full penetration welds. ( Partial penetration welds shall be subject to the same size. requirements as fillet welds. In those cases where the design change document specifies a weld size in excess of that described above, or when the added welds will require PWHT, Welding Engineering shall indicate "rehydro required" on the Kl0C and present the card to Quality Engineering for review and signature.
- 3. When the results of radiography are not meaningful, ultrasonic examination shall be performed. In addition, the adjacent base material for at least 1/2 inch on each side of the joint shall be examined by either MT or PT.
When neither of the above requirements can be met, the welds including the adjacent base mattrial for at least 1/2 inch on each side of the weld shall be examined by nither MT or PT. 4 4 Full penetration welds in P1 material over 1-1/2" requires Post Held Heat Treatment.
- 5. Fillet and partial penetration welds in P1 material over 1-1/2" with a throat thickness or groove dimension over 3/4" require Post", Weld Heat Treatment. '
J. (Continued)
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- 6. Inspection Requirements for Repairs to Component Supports A. Repairs that require welding will be reinspected with the original NDE method that detected the de fect. The cavity does not require inspection.
B. Elimination of surface defects by grinding, that do not require welding, will be examined by MT or PT a fter blending. C. Base metal repairs will be examined in accordance with the material specification for the material af fected. Base metal repairs made by welding shall be built-up a minimum of 1/16"
- above the surface and shall be ground flush with the surface after welding. This note is to be added to all Base Metal Repair Process Sheets.
- 7. For full penetration welds where the StfAW process is used to deposit
{- the root and is subsequently background or chipped to sound metal be fore depositing weld metal on the second side, the cavity shall be checked visually be fore welding can commence. l 1 M_d
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- Wald #
Results tattfals
- 1. Jotat Preparstfoe
- a. Pre-idir sisual examination cceplated (If acceptable.
sign WOC hold point)
- b. Cleenitans (all paint. dirt, grease, oil, and other foreign untter removed from heated areas)
- c. Adegsate lasulation (required type thermal lasulation ein. of four pipe diameters or 24 f t:ches. =ttichever is less. to esca side of weld jolaL)
- d. Protection against Intertial draf ts (open ended pipe capped etc.)
- e. Thermocouple placement (placement as per procecure)
Thermocouple !.0. . . . . .
- f. Temperature recorotag ins tr9.santation Ins t.f Calibration Cate Inst. f Calibration Cate
' g. Yalve preparation (valve in prg;er pcsttion. etssembled
( if necessary) CC/!nspector Signatare Date
- 2. Heattag and tooltag estes. Holdine Time and Te.ee*stvee (Verify acceptaanny oy esamining tae iNni uart}
- a. Heating Rate
- b. Coollag Rate C. Temperature variation *F (betwen taereccouples not exceeding 10C*F)
- 4. Holding time hours sinutes
- e. Holdleg tarperstare 'F Min.
(d and e as requtred or applicable Weld Cate Card)
- f. Mas the PWHT chart been signed ar.d dated by the operator and tae Field Weld Technician?
- g. Is the PWHT chart traceable ts the applicable Weld Oata Card by drawing and weld tra:her f OC/ Inspector 5tgnature Cate 3 . f* **"* ' ' '"a ' ' ad " " 5 " ' ' (" * " ' 'a
- a. Thermocouple rareval (check for damage due to renoval)
- b. Final visual examir.ation
- c. Is the Pwi4T chart attached to the applicable Weld Da ta Card? -
- d. MT or PT of renoval area for Class 1 and 2 cessenents CC/ Inspector Signature Cate All results will be answered sat (/). Unsat (1). not apollcatie (!t/A) 1 M: valess etnervise noted. Unsat answe s =lli require a close out in '
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1 BROWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE CPSES JOB 35-1195 4 CP-CPM 6.9G 6 7/10/84 1 of 5 SUPPLEMENT 6.9G-1 OVERVIEW OF WELDING DOCUMENTATION REQUIREMENTS INITIATED PRIOR TO JULY 20, 1979,
1.0 INTRODUCTION
This supplenent defines requirements for weld documentation issued before the release of ICN 10 to CPCPM 6.9, Revision 0. It shall be used in conjunction with Appendix 6.9G of this document. Obvious requirements for documentation completion have been omitted. 2.0 GENERAL 2.1 ABBREVIATIONS
- 1. CSWDC Component Support Weld Data Card
- 2. RDF Resolution 'of Defect Form
- 3. WDC(SW) Weld Data Card for Socket Welds
( . 4 WORC Weld Data Repair Card i 2.2 - TERMS / DEFINITIONS
- 1. Ccmoo,ent Succort Weld Data Card A form used to document welds mace on "NF" component supports.
- 2. Resolution of Defect Form A form used to document welded repairs made to case metal .
- 3. Weld Data Card (Socket Wald) A form used to document socket or permanent attachment uelas.
- 4. Weld Data Recair Card This document is the same as the Weld Data Carc except the card shall delineate only those appli-cable requirements associated with the repair of a specific weld joint already controlled by a WDC.
3.0 DOCUMENTATION 3.1 DOCUMENTATION FOR'ASkE WELDING, FABRICATION / INSTALLATION ACTIVITIES
- 1. A WDC (SW) for ASME welds are limited to socket welds and in-tegral attachment welds on the same drawing, subassemoly, and WPS, with a maximum of three welds per card. No more than one piping subassembly or isometric drawing (for field welds) shall be represented per WDC (SW).
- 2. The CSWDCs shall be issued for welding ccmponent supports and combined into the CSTP
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- 3. Routing of Documentation (ASME)
The WDC(s), RDF(s), and CSWDCs in CSTPs shall be controlled. by the FWTC substations. A logging system shall be maincained indicating the status and the responsible group for all documentation. The CSTP(s) is logged and transmitted to to2 FWTC by WDCC.
- 4. Upon completion of all werk required by the documentation, the MRS(s), WDC(s), CSTP(s), and associated documentation shall be routed back to the WE. Upon receipt the FWTC shall review all weld documentation for completion. If acceptable the " Final Acceptance (WE)" block shall be signed and dated ;
and ASME documentation transmitted to QC for review, approval certification, and storage. 3.2 00CUMENTATION OF BOP WELDING, FABRICATION & INSTALLATION ACTIVITIES (,
- 1. The WDC (BOP) may be used to document welding activities.
- 2. The RDF may document repairs to weld joints or base metal requiring repair by welding for BOP piping and structural items.
3.3 FIGURES
- 1. Component Support Weld Data Card
- 2. Weld Data Card (Socket Welds)
- 3. Weld Data Card
- 4. Weld Data Repair Card
- 5. Resolution of Defects
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I SUPPLEMENT 6.9G-1
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. SUPPLEuENT 6.9G-1 RESOLUTION OF DEFECTS P
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i - PROCEDURE ISSUE PAGE REVISION DATE NUMBER TEXAS UT1UTIES GENERATING CO _ CPSES CP-Q P-18. 0 19 JUL 10 583 1 of 13 PREPARED BY: o, ,1 3 // k 7./n N. INSPECTION REPORT u( '/ g DATE APPROVED BY: 4 . N 7~~ fY v g OATt
1.0 REFERENCES
1-A CP-QP-16.0, "Nonconfomances"
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1-B CP-QP-17.0, " Corrective - z.0 esNERy. ..i n"IFORMAT10n 0\ Yl! . 2.1 PURPOSE The purpose of this procedure is to establish a method of documenting field inspections performed by Quality Control personnel . 2.2 TYPES OF INSPECTION 2.2.1 Monitor (OCI-M) To assure that a specific operation is be.ing perfomed. in accordance with applicable requirements. Conformance verification by moni toring is accomplished by physically observing a task being performed on a periodic or random ba si s. The QC inspector troni toring an operation r:us t detemine the extent of physical observation required during the perfomance of an operation based on variables associated with the operation. The QC inspector must be notified prior to an operation being perfomed that has a "QCI-M" designation . 2.2.2 Verify (OCI-V) h Q. To assure that a specific operat n (hrM to meet applicable requirements. This type inspection does not rf l I require the QC inspector to physically observe an operation I being perfomed, but allows the inspector to physically l inspect an item after performance of an operation. The QC ins';0ctor must be notified subsequent to performance of an operation with "QCI-V" designated. b p.!C!^$l-Lsq). TUGCC CA
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- PROCEDURE REVISION ISSUE PAGE a
- NUMBER DATE i TEXAS UTILITIES GENERATING CO, CPSES CP-QP-18.0 19 JUL 101984 2 of 13 i i i .
) : j ! ] 2.2.3 Witness (OCI-W) l To assure an operation is being perfomed in accordance with I applicable requirement::. Confomance verification by l witnessing requires the inspector to physically observe the i j entire operation being perfomed. The QC inspector must be i - notified prior to beginning the operation and shall be present during pe rfomance of an operation with "QCI-W" 3 designated. 3.0 PROCEDIRE , 3.1 PREPARATION OF INSPECTION REPORT The Inspection Report shall be completed in black ink and be legible. . 1 The Inspection Report (IR) shall empletely and accurately ! , describe the item or activity observed and refeFence any ( other applicable docuents. The attributes listed on the IR l shall be pre-determined although additional conditions may -
! be noted. When any block of the IR is not applicable, N/A shall be marked in that block. The Inspection Report must be signed by the QC Inspector in the appropriate spaces
, on the report. Initialing is not acceptable except for j corrections. Corrections shall be made by a single line .'.
- drawn through incorrect entries, with the correct entries
) made legible and accampanied by the initials of the , correcting individual and the date. The following i explanations refer to the various blocks on the Inspection l Report (Figure 1). i l An Inspection Report Supplemental Sheet (Figure 2) should be used when the IR does not provide adequate space for the at- . i tributes. NOTE: No changes, such as additions or deletions to a closed I.R., will be made by personnel other than , the originator except as authorized by the Site QA
- Manager. In cases where the originator is no
- longer anployed at CPSES, the responsible supervisor can have appropriate changes made, with adequate justification. Addi tional corrections shall be inittsled and dated.
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l PROCEDURE REVISION ISSUE PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO. .' CPSES CP-Q P-18.0 19 JUL 101984 3 of 13 4 Block 1: IR numbers shall follow an alphanumeric sequence, such as: Exampie: MS-2-0000001 n s a Report Number One
; Unit 2 (1 for Unit 1 & Common)
Discipline Code (for Unit 1 & Common only) Discipline Codes: BP -Base Plate ; C - Civil i CT - Cable Tray Hanger Backfit Unit 2 Only DG '- Diesel Generator E - Electrical EC - Electrical Cables ET - Electrical Tenninations FP - Fire Protection (Thennolag Installation ) . I - Instrumentation M - Mechanical ME - Mechanical Electrical MH - Mechanical Hilti Bolts MS- Class 5 Hangers MI - Mechanical Equipment MS - Structural Misc./ Steel PC - Protective Coating PCIT- Protective Coating Inspection Traveler (Unit 1) PCR- Protective Coating Reinspection PCV- Post Construction Verification PS - Plant Surveillance i PSI- Preservice Inspection Report , PSS- Plant Surveillance Separation
- SL - Steel Liners TC - Unit 2 Tray Clamp Reinspection TW - Tack Weld NOTE: Protective Coatings Inspection Travelers are handled in acconfance with QI-QP-11.4-28.
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! CPSES CP-QP-18.0 jg JUL 101984 4 of 13 The PFG IR Clerk maintains the IR Log and assigns the IR number to the Inspection Report.
NOTE: The Unit 2 PFG is responsible to coordinate the processing of inspection reports initiated by receiving inspection or other inspection groups 1 outside the Unit 1 and Unit 2 organizations. An IR may be voided by the appropriate QC Supervisor. The QC Supervisor shall state in the comments section of the IR the justification for voiding the IR. 'The IR is marked
' VOID', the IR Log is updated to show the IR voided, and the IR is forwarded to the PPRV or returned to the data package for later submittal to the Interim Vault as appropriate.
In the event that it 'becames necessary to issue a new sequence of Inspectica Report numbers, (for example, a new discipline code) the new code shall be issued by the Non-ASME QE Supervisor and incorporated into the next ( revision of this procedure. Blocks 2 & 3: Record sufficient information to uniquely identify the item or activity observed. Example: Item Description Identification No. .i Pressure Transmitter PT-458 Block 4: Record the systen and/or structure
- designation, including unit, building, eleva tion, roam nunber, and area code, as appropriate, to specifically locate the iten.
i Example: System / Structure Designation SW EL. 832 Service Water Intake Structure 1 , Blocks 5 & 6: Record the governing specification
. nunber and revision.
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. JUL 10 1984 5 of 13 J ~}
Block 7: Reconi the quality procedure and/or instruction and revision number. Example: Ref. QC Doc. & Rev. No. QI-QP-11.8-5 Rev.10 Block 8: Record the . M&TE number (s) and the calibration due date of the calibrated instrument used to verify an inspection attribute. Block 9: Check the type of inspection perfonned. Block 10: Check the appropriate block and sign (do not initial) and date in the space provided when the inspection is complete and al l' items marked sat or unsat. Block 11 & 12: Prior to performing the inspection, list ( the attributes to be observed. (An
, attribute is a characteristic or property which can be appraised in tenns of whether it does or does not exist.)
Indicate the acceptability of the
- attribute by checking either ' Sa t ' or
' Unsa t' .
NOTE: The acceptabili ty of the attribute is to be noted regardless of elapsed time before correction of the
'Unsat' condition.
Block I3: Sign (do not initial) and date this block after satisfactory correction of the "UNSAT" attribute. Do not use this block for " SAT" attributes. Block 14: Reference all applicable documentation such as drawing numbers, specifications, DCA'S, CMC'S, e tc . and revisions as
, applicable.
Block 15: Record any applicable NCR number. TUGCO CA 3
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PROCEDURE REVISION ISSUE PAGE NUMBER OATE TEXAS UTILITIES GENERATING CO. CPSES CP-Q P-18.0 19 jljl.10 M 6 of 13 Block 16: Upon satisfactory completion of unsatis-factory attributes, or issuance of an NCR, or superseding IR, check the "IR CLOSED" block, sign and date the report. Put NA in this block if all the attributes are
" SAT".
1 If .a DCA or CMC has been issued which makes the unsatisfactory condition acceptable, the DCA or CMC will be noted in the comments section and the IR marked " SAT" and closed out. Unsatisfactory Inspection Reports may be superseded by the issuance of another IR
, authorized by approved procedures /
instructions. In these cases the unsatisfactory IR number shall be referenced in the remarks section of the new or superseding IR and the original unsatisfactory IR closed wi th the following (or similar) statement in Block 14: "The UNSAT attributes of this IR have been added to IR # and this IR is closed). The QC Inspector shall then close the IR by checking the IR closed -, block, signing and dating Block 16. 3.2 INSPECTION REPORT PROCESSING 3.2.1 Unit 1 and Common The QC Inspector perfonns the inspection, prepares the IR in accordance with Section 3.1, and forwards the IR to the IR Clerk for further processing. The IR Clerk records the required infonnation from the IR into the IR Log. If no unsatisfactory conditions are noted, the IR is then forwarded to the PPRV. If unsatisfactory conditions are noted: the original Unsat IR is maintained by the IR Clerk and copies of the Unsat IR are forwarded to the craft for correction of the unsatisfactory condition.
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1 , t .i . ? I , PROCEDURE REVISION ISSUE PAGE NUMBER DATE TEXAS UTIUTIES GENERATING CO. CPSES CP-QP-18.0 19 JUL 101984 7 of 13 When all unsatisfactory conditions have been corrected and reinspected and accepted, or when an NCR or superseding IR has been prepared for the unsatisfactory condition (s) per l approved procedures / instructions, the QC Inspector shall Block 16). The closed IR shall then be fonvarded to the 1 PPRV by the IR Clerk. 1
. NOTE: Deficiencies for itens which have been accepted by final inspection (unless an IRN has been issued) . , as delineated by Quali ty Ins tructions, or J deficiencies for which a " use-a s-i s" or non i standard repair disposition is requested, shall l be documented in accordance with Reference 1-A.
l Inspection Reports for Class 5 hangers and Class 5 i hanger hiltis remain with the hanger package for transfer to the PPRV. 3.2.2 Unit 2 PFG - Inspection Report Fams are placed into the work package for the applicable component prior to the package being issued j to the fiel d. The IR Fom shall be numbered (Reference
! Section 3.1) and all applicable heading or identification infomation filled in by the PFG.
A cover sheet (Figure 4), may be used when more than one i inspection is required. When a cover sheet is used, the j various inspection reports attached to it are listed as pages i under one IR nu ber. Upon completion of each inspection report, the cover sheet is signed as well as the IR or marked NA if the specific inspection was not required. When
! all required inspections are complete, the Lead or Level II Inspector in tha appropriate discipline shall verify the inspections are complete and all required signatures affixed
- to the inspection reports and the cover sheet. He/she shall i
then sign the cover sheet indicating the IR is closed. When the package is presented to QC for inspection, the QC inspector i shall complete the fom based on inspection results. The package shall then be returned to the PFG. 1 i i
, TuoCO CA
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W. - . , a ':-p~kyl.),;Y Q u&pM - w, : d, - PROCEDURE REVISION ISSUE-NUMBER DATE PAGE TEXAS UTILITIE 3 GENERATING CO. CP-QP-18. 0 19 Jul.10 % 8 of 13 NOTE: In the event heading infonnation is not ceplete and/or requires further clarification, the inspector shall add any required infonnation to the IR. In the event an IR is required to document an inspection and one is not contained within the component package; the , QC Inspector shall obtain a prenunbered report from the l PFG for placement in the data package. When all unsatisfactory conditions have been corrected, and reinspected and accepted, or when an NCR or superseding IR has been prepared for the unsatisfactory condition (s) per approved procedures / instructions, the Discipline QC Inspector shall close the original unsat IR (refer to Paragraph 3.1, Block 16), and the PFG IR coordinator shall close the IR log. NOTE: Deficiencies for itens which have been accepted ( by final inspection as delineated by Quali ty Ins tructions, or deficiencies for which a *
"use-as-is" or non standard repair disposition is required , shall be docunented in accordance with Reference 1-A.
3.3 INSPECTION REPORT LOGS IR Logs are maintained by the appropriate PFG. The infonnation required on the Inspection Report Logs is self explanatory and obtained directly from the IR except as follows:
- a. If an NCR has been issued , record the NCR number in the Identification Section.
- b. If an IR is superceded, the new IR number .is recorded in the Identification Section.
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3.4 CORRECTIVE ACTION TREND ANALYSIS At the end of each quarter, the PFG Coordinator will send a report of ins pections performed to the QE Supervisor for trend analysis in accordance with Reference 1-B. These reports shall include the number of Inspection Reports worked and the number of unsatisfactory
. reports for each type of report (MH, E, ET, EC, etc.)
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CPSES CP-Q P-18. 0 . 19 11 of 13 Jul.10 1984 FIGlRE 2 CDMANCHE PEAK STEAM ELECTRIC STATION n INSPECTION REPORT
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Q3MPONENTi - I.R. CONTENT 5 FORMf E 26A/01 QC OATE FORMi E 26A/03 QC OATE ( FORMf E 41/01 QC FORMf E 43/01 FORMi E 43/02 FCRMi E 43/03
/ OATE QC OATE QC OATE QC OATE FORMi $ 51A/01 QC OATE LEVEL 2 VERIFICATION QC OATE Form No. 3 TUGCO CA
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- QUALITY ASSURANCE DEPARTMENT PROJECT: CPSES - Glen Acse JOB NO.: 35 1195 UNIT 1 %? PAGE ' OF '
QUALITY ASSURANCE PROCEDURE / INSTRUCTION DOCUMENT CHANGE NOTICE NUMBER 1 This notice applies to QA Procedure / Instruction CP-QAP-12.1 Rev. 11 This change will be incorporated in the next revision of the procedure / instruction. Change the procedure / instruction as follows: Replace the following pages with the attached: Page 51 of 62 Page 52 of 62 ( FORINFORinoy opty . b -A?~Wf 62.7 f./ Originator Date Reviewed by Date Approved ,- FC'A-85-59 JUN 281984 L f n .w w ok/m Site QA Manager" Date Effective Date DYd'h - -
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BROW & ROOT, DC. REVISION ISSUE DATE PAGE NLMBER CPSES JOB 35-1195 11 JUN 11 1984 51 of 62 CP-QAP-12.1 ATTACHMENT 8 Paae 1 of 2 QC PRE-PRES 5URE TEST /N-5 CHECKLIST BRP Iso. No. Rev. _ CP-QAP-12.1 Rev/DCN j l Sat Oper.f Inspection Attributes QC!/Date i Unsat
*t. All items within the test boundary are complete. ! j readily accessable, and show no visible signs of ' l damage. l
*2. All items in the pressure test boundary are f
."ree from are strikes and base metal defects.
*3. All supports are installed and previously accepted.
- 84. Equipment is indicated on the BRP and is anchor-ed properly.
*5. Piping is installed as per design and is in con 11ance with the following:
a; Credient: 3/16 in. per foot maximum (this applies to horizontal lines deviating from level only. Deviations from plumbness of vertical lines and horizontal departure from design will be controlled by the 2 in, tolerance on location.) b) Slope: Minimum slope shall be as designated on the drawing. c) Clearances: A minimum of 2 in. of clearance shall be maintained, including pipe insul-ation with respect to other piping when one or both lines has an operating temperature of 200*F or greater. All other lines may be installed with a minimum of 1 in. clearance with respect to other piping. d) For clearance of pipe (with an operating temperature of 200*T or greater) from hangers, walls, ceilings, hand rails, etc.., other than pipe to pipe, a minimum of 1 in. , shall be maintained, including pipe Lasula- ) tion. All other lines may be installed with a clearance only for insulation; however, it may be necessary to notch insulation to I I establish clearances. e) When installed in blockouts, sleeves shall be installed so that, for lines with oper-ating temperatures at or above 200*F their centerlines are within 1/4 in. of piping centerlines. For lines with operating temp-eratures of less than 200*F, the sleeve in-side diameter must be no less than 1/2 in. from pipe outside diameter.
*6. Support clearances around pipe comply with the design drawing and permissive tolerances. ,
l CP-QAP-12.1 Rev.11 DCN// OgE0K OU JUN 281984
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QC PRE-PRESSURE TEST /N-$ CHECK 1.1ST SRF Iso. No. Rev. CP-QAP-12.1 Rev/ DCN l Sat Oper. Inspection Attributes Oct/Date t Unnat
- 7. Clearances in relation to electrical components:
- a. Pipe (or outside of insulation) to conduit.
conduit supports, or cable tray supports, clearances shall be a minimum of 1 in if pipe temperature is at or above 200*T or an air gap (no contact) if pipe temperature is below 2000T.
- b. Pipe (or outside of insulation) to cable
-; trays shall be a minim e of 1 in.
*8. The size of all pipe socket welds shall be checked to the requirements of QI-QAP-11.1-26.
*9. Jam nut (s) on struts and sunbbers are tight and will not turn by hand, using nominal applied force.
*10. For liquid service, stops are removed from support spring cans.
*!!. For steam, gas or air service, the stops are installed in support spring cans.
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*12. Nuts, bolts, cocter ains lock wire,. and any removable mechanical items are installed where required and all threaded connections have !
proper thread engagement.
*I3' Bolting material for piping flanged joints are identified below:
"**' Nut * * * * ' Size Totsi 7130lMfr.IDf Stud I
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umT OF ' P9OJECT: CFSES - Glen Rcsa ;cs No.: 35. n ss PAG E I QUALITY ASSURANCE PROCEDURE / INSTRUCTION : DOCUMENT CHANGE NOTICE l' NUMBER 1 . This notice applies to QA Procedure / Instruction QI-OAP-11.1-28 Rev. 25 This change will be incorporated in the next revision of the procedure / instruction. Change the procedure / instruction as follows: Replace the following pages with the attached: Page 5 of 75 Page 25 of 75 -
~/'b, Page 34 of 75 Page 35 of 75 fy _(#
Page 36 of 75 Page 37 of 75 , j, j gv I { Page 38 of 72 ; .p' Page 75 of 75
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" . - t Approved by: L L. M, , c, /29 [64 JUN 281984 Site QA Manager b Date Effective Date i t C h(:r/-2 Q 1 l-(__.
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BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE / ~' JOB 35-1195 l QI-QAP-11.1-28 25 JUN 111984 5 of 75 1
- d. Weld Filler Material Log (s) (WFML) for weld fille r material consumed in B&R welds (Attachment 7 - Typical)
- e. Manufactu ring Record Sheet (MRS) for fabrication or modification (Attachment 8 - Typical)
- f. Material Identification Log /Structu ral Assembly Verification Card (MIL /SAVC) to provide traceabili ty of installed items or' material (Attachment 9 - Typical)
- g. Repair Process Sheets (RPS) for B&R repaired welds (Attachment 10 - Typical)
- h. Construction Operation Travelers (OT) for mechanical assembly activities (Attachment 11 - Typical)
- 1. Vendor Supplied Component Modification Record for modi fication of component support standa rds (Attachment 12 - Typical)
( j. Vendor supplied Code Data Reports (Attachment 13 typical).
- k. Vendor supplied material reports (Attachment 14 typical).
3.1.3 Material Salvaging . Salvaging of component support parts such as structural steel, snubbers, moment restraints, etc., shall be accomplished as follows : 3.1. 3.1 Salvaging When an item is salvaged for use on a support other. than the one for which it was designated, the original support mark and serial number; or original mark, MIC or heat number; or original mark and heat code shall remain distinguishable on the item. If vendor fabricated supports or B&R fabricated supports have been previously accepted and the identification numbers are not distinguishable, the identification numbers may be detemined by the applicable documentation used to originally accept the ma terial . The numbers shall be transfered to the items being salvaged. FOR IN ~0RMAT ON ON, Y , QI-QAP-11.1-28 Rev.25 DCW1 JUN 251984 ) W g-e w w%
_ . . . - . . _ , m ._. . . . _ . _ _ . _ . _ _ _ . - _ . . . _ . . . _ _ . _ . .. . . . _. SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISI0fr DATE PAGE JOB 35-1195 QI-QAP-11.1-28 25 JUN 111984 25 of 75 0R INFORMAT ON ONLY NOTE 1: Lubron AE-40 shall be used on supports inside the Reactor Building regardless of the type noted on the drawing's Bill of Material. Howeve r, Lubrite AE-6/AE-7 and Lubron AE-30 previously used inside the Reactor Building may be left in place. NOTE 2: Outside the Reactor Building, regardless of the product specified on the design drawing, all four bearing plate types are interchangeable provided the correct lubricant is applied to machined mating surface. 3.7.6.2 Low Friction Bearing Plate Modification For low friction bearing plates which have square corners radiused, verify that the ground areas do not penetrate into the lubricant. 3.7.7 Criteria for Shimming and Grouting Wall or Ceiling Suocort ( Base Plates The gap between the baseplate and concrete shall not exceed 1/16" for more than 80". of the baseplate area. The gap between the baseplate and concrete for a maximum of 20". of the plate may exceed 1/16", but at no point shall the gap exceed 1/2". The gap shall be measured from the periphery of the base plate. Gaps at the wall attachments greater than 1/16" shall be shimmed either around or adjacent to the Hilti bolt. Shims shall consist of steel plates or washers of a size that will allow proper Hilti bolt torquing without base plate defo ma tion. NOTE: If the above requirements can not be met, the QCI shall indicate that this Non-ASME attribute has been satisfactorily addressed following the issuance of an Unsat IR, identifying the items, to Civil Engineering. The QCI shall record the Unsat IR number on the space provided on the HIR (Attachment 2). The IR number shall also be recorded on applicable MWDC. 3.7.8 Constant Supoorts
/ Constant suppo rt installation shall be ins pected in )
accordance with the H.I.R., Attachment 2. l I QI-QAP-11.1-28 Rev.25 DCN#1 JUN 28 94 . D ,
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l BR0k'N & ROOT' INC. NUMBER REVISION ISSUE DATE PAGE CP.iES s JOB 35-1195 QI-QAP-11.1-28 25 JUN 11 1984 34 of 75 Al'IACHMENT 2 l HANGER INSPECTION REPORT
*1 1*
Rev. CMC IAC Support No. Momen t Restraint / Traveler No. Rev. Q1-QAP-ll.1-28 Rev/DCN Sat rara Unsat Oper. Re f. Inspection Attributes OCI/Date
- 1. 3.2 Material type / grade and size per drawing's material description.
- 2. 3.2 Material acceptable and recorded on MIL (hangers) or SAVC(moment restraints).
- 3. Support configuration complies with the des 1*a > L... '
p~3.3.1.1 -[ location:
- a. \'
1.1.arge Sore (Class 1.2 and 3) . Small Sore Class 1, and some Class 2 and 3 Sas11 Bore (identified with a i' stress probles number on the design drawing) is installed on the correct i , line and at the approximate elev- ' scion / location as shown on the dvs.
- 2. Sas11 Bore supports Class 2 and 3: '
- 1) Span location; ! 6 in.
- 11) Loca-ion identified with an
- ascriak(*) ; !h 3.3.1.1 b. Orientation of struts.saubbers spring-cans, and constant supports in re.
lation to design drawing; Al'. 3.3.1.1 c. gaseplace dimensions in relation to the centerline of the attachment; ! k" 3.3.6 d. Reference (Raf) dimensions; ! 2 in. 3.3.7 e. Working point dimensions (excluding pipe location); ! 1 in. 3.3.4.1 f. Ranger clearances around pipet
- 1. Where design shows 1/16 in. on both sides, the total dimensional toler-ance shall be 1/8 in. I 1/16 in. *
(e.g., O in. on one side with 1/8 in. t 1/16 in. on the other side, or 1/16 in. ! 1/32 in. on both sides, or any combination.
- 2. Where design shows 0 in. on one side and 1/16 in. on the other side. -the sum of both gaps shall not exceed 1/8 in. or be less than 1/32 in.
- 3. Where the design shows clearances greater than or equal to % in. , the dimension shown is the nintaus.
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BROWN & ROOT' INC. NUMBER REVISION ISSUE DATE PAC CPSES JOB 35-1195 35 of 75 QI-QAP-11.1-28 25 JUN 11 1984 ATTACHMENT 2 (con't) 11ANCER INSPECTION REPORT E' $ 'I 1* Support No. Rev. Moment Restraint / Traveler No. Rev. OI-0AP-t1.1-2S Rew/DCN i Para Sat l Ooe r. Ref. Inspection Attributes oCI/Date Unsac
- 3. 3.3.4.2 g. Electrical conduit / conduit support clear-con c1 (*) ances shall be a minimun of an air gap (no contact) with the pipe support.
Unsat I.R. No. (if req.) 3.3.5 h. Axial restraints: Where the design shows 1/16 in. clear-ance between the shear lug and the re-straining ameber the total clearance for both sides of the restraint shall range fros 0 in. to 3/16 in. 3.3.8 1. U-bolts are installed as per the design drawin g.
- 4. Moment Restraint configuration complies with the design drawing 3.3.2.1 a. Machined parts (fractional); ! 1/64 in.
3.3.2.1 b. 1.inear dimensions: Up to and including 12 in. ; t 1/16 in. Over 12 in. ; ! 1/8 in. 3.3.2.2 c. Moment restraint is installed on the correct line and at the approzia. ate elevation / location as shown on the dwg. 3.3.2.2 d. Invel plumbness; t \ in. per f t.
- 5. Sway Strut (s) Serial /I.D. No.
VSOM No.(if req.) , 3.7.1 s. All fasteners in place and secured. 3.7.1 b. All exposed threads are free of excessive rusti extraneous material. and fully en-gaged. 3.7.3.1 c. Spherical bearings are f ree of extraneous material. staked. moves freely in race. and spacers are installed as required. 3.7.3.2 d. Upset thread / sight hole verification.
- 6. Spring Can(s)/ Constant Support (s)
Serial /I.D. No. VSom No.(if req.) 3.7.1 a. All fasteners in place and secured. 3.7.1 b. All exposed threads are free of excessive rust. extrasous material. and fully en-saged. 3.7.1 c. Support rod has no slack and is fully en-gaged. l
- 3. 7. 5.1 d. Stops (installed / removed) as applicable.
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BROWN & ROOT, INC. , REVISION ISSUE DATE PAGE NUMBER CPSES JOB 35-1195 36 of 75 QI-QAP-11.1-28 25 JUN 11 1984 ATTACHMENT 2 (con't) HANGER INSPECTION REPORT Sht. 3 of 5. Support No. Rev Moment Restraint Traveler No. Rev Qt-qAP-11.1-28 Rev/DCN Para i SAC Oper. Ref. Inspection Attributes I QCI/Date Unsat
- 7. Snubber (s) Serial No.
VSCMR No.(if feq.) 3.8.5 a. Snubber operation. 3.3.3.2 b. Adapter plate to snubber-minimum thread engagement. 3.8.6 c. Torque of transition kit or forward brackat to snubber. MTE Value 3.8.6 d. Torque of jam / ring nut. MTE Value 3.8.4 e. Relative Angle Adjustment:
- 1. Snubber sizes 1/4 thru 10s aa) Attachments removed from snubber, bb) Snubber in vertical position, setting on snubber housing.
cc) Resove retaining ring. dd) Turn end cap by hand (not more than 360 degrees) ee) Replace retaining ring. ff) Fully stroke snubber to determine that _ the repositioning has noc dmaged int-ernals.
- 2. Snubber sisee 35 and 100s aa) Remove indicator tube mounting screws and extend snubber sufficiently to expose the telescoping tube.
bb) Restrain telescoping tube and loosen left hand threaded ring nut. cc) End cap rotated to desired position (not more than one complete turn from bottomed out position). dd) Recorque ring nut to 150 t 20 ft. ibs. MTE Value ee) Indicator tube and mounting screws re-placed. 3.7.1 f. All fasteners in place and secured. 3.8.7 3. Safety Wire installed. 3.7.1 h. All exposed threads are free of excessive rust, extraneous material, and fully en-gaged. 3.8.8 1. Spherical bearings are free of extraneous natorial, sesked, moves freely in race, and spacers are installed as required. 3.7.3.2 m j. Upset thread / sight hole verification. ! 3.8.3.3 k. AC dimension. t 1/8 in. U-w-n.1-28 aev.25 oCNn 20R INFORMATION ON _Y JUN 281984 - i
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_ . = b BROW & ROOT, INC. ISSUE DATE .' AGE NUMBER , REVISION CPSES s JOB 35-1195 25 JUN 11 1984 37 of 75 QI-QAP-11.1-28 ATTACHMENT 2 (con't) HANGER INSPECTION REPORT Sht. 4 o f 5,. Support No. Rev Moment Restraint traveler No. Rev Qt-0AP-11.1-28 Rev/DCN Para. j Sat Oper Re f .f j inspection Attributes i Oct/Date Unsat
- 8. 1.ubrite plates are installed as per Design Drawing:
3.7.6.1 a. No more than 107, of the lubricant (AE-6 AE-7. or AE-40 as applicable) is misstns from the substrant material. , 3.7.6.1 b. Mating surface is machined to a 63-125 l RMS finish. 3.7.6.1 c. Machined surface is evenly coated with an approved liquid lubricant.(1.ubrite AE-6 11gui( lubricant for 1.ubrite AE-6/ AE-7 type or 1,ubron AE-100 liquid lubricant for Lubron (AE-30/AE-40 type). 3.7.6.1 d. Alignment of eating surface is within 1/32 in.
- 9. 3.7.9 Cancrete expansion anchors have full embed-
- ment and are installed as per the Design Drawing. Torque I.R. No.
I 10. 3.7.9 Concrete inserts have full engagement and are installed as per the Design Drawing. 11, 3.7.7 (*)Crout(if req.) 1.R. No.
- 12. 3.5 All welds are in compliance with the Design Drawing and the Weld Inspection Check. list is complete.(Existing welds, not required by the Design Drawing have been inspected and ident-ified on the Drawing only for VCD/DRD reinspectionL
- 13. 3.3.3.1 Shias which are installed, yet not shown on the Design Drawing, and shim welds shall be identified on the Drawing.
- 14. 3.6.1 All required NDE is complete.
- 15. 4.1 All process documentation is complete and acceptable.
(*) Non-ASME related. Comunents
, ,gt,1 28 Rev.25 DCI81 Jun 281984 -
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_ . _.. . . - . . . . _ . . . . . _ - _ _ . . . . m._.~.. . . BROW & ROOT, INC. ISSUE DATE PAGE NUMBER REVISION CPSES JOB 35-1195 QI-QAP-11.1-28 25 JUN 11 1984 38 of 75 ATTACHMENT 2 (con't) HANGER INSFECTION RT. PORT Support No. Rev. Moment Restraint / Traveler No. Re v. 01-0AP-11.1-29 tev/DCN Ope r. l 16 i Documentation Checklist Doct: MENT NtlMBER OF PACES
- a. Manfacturing Racord Sheet
- b. Weld Data Card / Multiple Weld Data Card
- c. Vendor Supplied Modification
-l Record (VSO(R)
- d. Material Identification Log /
Structural Assembly verification Card
- e. Weld Filler Material Los
- f. Non-Destructive Examination Report
- g. Inspection Report
- h. Non-Conformar.co Report
- 1. Repair Procese Sheet J. Construction Operational Traveler
- k. Material Requisition
- 1. Drawing
- s. Removel/Rainstallation I.R.
- a. Other(List)
The above inprocess documentation has been reviewed and accepted. QC Date The VCD/DRD Rev. has all applicable OtC's incorporated and reflects all inspection results per this HIR. QCE/QE Date All applicable vendor documentation has been included in this henger package which reflects this as-constructed condition. Total number of pages . QE Croup Rep. Date ANI Review __ Date FOR .N:0 RMA" 0N ON _Y QI-QAP-11.1-28 Rev.25 DCNlli JtJN 281984 5
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r . . . . _ BR0k'N & ROOT' INC* Nt:MBER , REVISION ISSUE DATE PAGE CPSES i JOB'35-1195 25 JUN 11 1984 75 of 75 QI-QAP-11.1-2E ATTACHMENT 32 QC OIEGLIST FOR REMOVAL AND REINSTALLATION OF PIPE $UPPORTS Support No. QI-QAP-I t.1-23 Rev/DCl R N AL Oper.! Inspection Attributes
- 1. IRN/NCR No.
- 2. Description of ites removed (strut / snubber S/N as applicable)
- 3. Pic. to Pin dimension (strut; snubber fully compressed)
- 4. No physical damage
- 5. Clearances (if applicable)
- 6. Misc.
QCI/Date ( REINSTAIMTION AN!(W) Oper. Inspection Attributes
- 1. ANI notification ANI/Date
- 2. Fin to Pin dimension (attuts snubber fully compressedt record strut / snubber S/N as applicable)
- 3. Engagement of adjustable eyerod end. Sac Unsat
- 4. Torque of snubber jam nut. M&TE No. Value
- 3. spherical bearing acceptable Sac Unsat
- 6. Fastaaers complete Sac Unsat
- 7. Clearances (if applicable) $4e Unset
- 8. Reinstallation complete QCI/Date
- 9. QCE/QE Review /Date ANI Review /Date Comment s
( QI-QAP-11.1-28 Rev.25 DCl#1 MON ONiy
.IllN 2 81984 -
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~ CUALITY ASSURANCE DEPARTMENT MOJECT: CPSES - Glen Rose Jcs NO.: 35 M96 UNIT II2 PaGE 0F '
QUALITY ASSURANCE PROCEDURE / INSTRUCTION DOCUMENT CHANGE NOTICE NUMBER 1 This notice applies to QA Procedure / Instruction CP-OAP-12.1 Rev. 11 This change will be incorporated in the next revision of the procedure / instruction. Change the procedure / instruction as follows: Replace the following pages with the attached: Page 51 of 62 Page 52 of 62 E0 p FOR g 0M0 @ b-D*W d G $ 7 V Originator Date Reviewed by Date 1 Approved - F0A-85-58 O JUN 281984 3.ct 4 O f27 } */ Site QA Manager Date Effective Date
BROWN 6 ROOT' INC. NUMBER REVISION I3 SUE DATE PAGE CPSES JOB 35-1195 i1 JUN 11 1984 51 of 62 CP-Q AP-12. I ATTACHMENT 8 Pase 1 of 2 QC PRE-PRESSURE TEST /N-5 CHECKLIST BRP iso. No. Rev. _ CP-qAP-l2.1 Rev/DCN sat Oper. Inspection Attributes DCI/Date Unut i !
*1. All items within the test boundary are compleet e. ,_
readily accessable, and show no visible signs of ; i damage.
*2. All items in the pressure test boundary are f ree from are strikes and base metal def ects. ;
*3. All supports are installed and previously !
accepted. j
'4. Equipment is indicated on the BRP and is anchor-ed properly.
*5. Piping is installed as per design and is in compliance with the followings a) Cradient: 3/16 in, per foot maximum (this applies to he?izontal lines deviating from !
Level oni/. Cirviations f rom plumbness of i vertical lira s and horizontal departure l , f rom design will be controlled by the 2 in. l tolerance ore location.) ; b) Slope: Minings slope shall be as designated on the drawing. c) Clearances: A minimum of 2 in. of clearance shall be maintained, including pipe insul-ation with respect to other piping when one or both lines has an operating temperature of 200*F or greater. All other lines may be installed with a minimum of 1 in, clearance with respect to other piping. d) For clearance of pipe (with an operating temperature of 2000 F or greater) from hangers, valls, ceilings, hand rails, etc... other than pipe to pipe, a minimum of 1 in. shall be maintained, including pipe insula-tion. All other lines may be installed with a clearance only for insulation; however, it may be necessary to notch insulation to establish clearances. ; e) When installed in blockouts, sleeves shall be installed so that, for lines with oper-0 ating temperatures at or above 200 F, their ' centerlines are within 1/4 in. of piping centerlines. For lines with operating temp-eraturae of less than 200*F the sleeve in- i side diameter must be no less than 1/2 in. from pipe outside diameter.
*6. Support clearsaces around pipe conely with the design drawing and permissive tolerances.
1 CP-e-u.1 an. u oCNn FOR MORNATON ONLY t JUN 281984 W . . _ . . . . . .
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e BROWN & ROOT' INC. NUMBER REVISION ISSUE DATE PAGE CPSES JOB 35-1195 CP-QAP-12.1 11 JUN 11 1984 52 of 62 ATTACHMENT 8 (con't) rate 2 et 2. QC PRE. PRES $URE TEST /N-5 CHECK 1,1ST BRP Iso. No. Rev. CP-QAP-12.1 Rev/DCN l Sat Oper. Inspection Attributes QCI/Date i Ungae i 7 Clearances in relation to electrical components:
- a. Pipe (or outside of insulation) to conduit, conduit supports *, or cable tray supports, clearances shall be a minimum of L in. if pipe temperature is at or above 200*F or an air gap (no contact) if pipe temperature is below 2000F.
- b. Pipe (or outside of insulation) to cable trays shall be a minimum of 1 in.
*8. The size of all pipe socket welds shall be checked to the requirements of QI-QAP-11.1-26.
*9. Jam nut (s) on struts and snubbers are tight and .
will not turn by hand, using nominal applied force.
*10. For liquid service stops are removed from support spring cana.
*11. For steam, gas or air service, the stops are installed in support spring cans.
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*l2. Nuts, bolts, cotter sins, lock wire.. and any removable mechanical items are installed where required and all threaded connections have l proper thread engagement.
*13. Bolting material for piping flanged joints are ideneified below:
*# *E #
Size Total Fig.# 1 Nut Mfe ". tM stud l f I i r I _. f Note: Those attributes applicable to N-3 certification are identified with an ascrisk(*). ; l Comments: l l l l CP-QAP-12.1 Rev.11 DCN#1 i JUN 281984 ,_ _ -_
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CUALITY ASSURANCE DEPARTMENT PMOJECT: CPSES - Glen Rose Jce No.: 35.nss umT I%? PAGE 0F ' QUALITY ASSURANCE PROC /INSTRUCTI DOCUMENT E NOTICE NUMBE 1 This notice applies to QA Procedure /In truction CP-QAP-12.1 Rev. 11 This change will be incorporated in the next revision of the procedure / instruction.
'/
Change the procedure / instruction as follows - Replace the following pages with the attached: Page 51 of 62 Page 52 of 62 ( ORINFORWTION ; I I b -A?-Vf b 27 V Originator Date pt< -
. Data i . -
a O' Approved - JUN 281984 x J u 0Q O f2'i f Site QA Manager Data Effective Date
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BRCVN & ROOT, INC. REVISION ISSUE DATE PAGE NUMBER CPSES
. . ~
JOB 35-1195 11 JUN 11 1984 51 of 62 CP-Q AP- 12.1 ATTACHMENT 8 I I *t I QC FRE-PRESSURE TEST /N-5 CHECKLIST BEF !so. No. Rev. CF-QAF-12.1 Rev/DCN j i Sat i Oper. I Inspection Attributes l Oct/Date I' t nsat f ! l '
*t. All items within the test boundary are complete. l '
readily accessable, and show no visible signs of ' f' damage.
- 82. All items in the pressure test boundary are
- f ree f rom are strikes and base metal def ects.
*3. All supports are installed and previously .
accepted. e4. Equipment is indicated on the 3RF and is anchor-ed properly.
*5. Piping is installed as par design and is in compliance with the followings a) Credient: 3/16 in. per f oot maximum (this appites to horizontal lines deviating f rom level only. Deviations from plumbness of vertical lines and horizontal departure ;
from design will be controlled by the 2 in. , tolerance on location.) b) Slope Minimum slope shall be as designated on the drawing. c) Clearances: A minimum of 2 in. of clearance shall be maintained including pipe insul-ation with respect to other piping when one or both lines has an operating temperature of 200*F or greater. All other lines may be installed with a sinimum of 1 in. clearance with respect to other piping, d) For clearance of pipe (with an operating temperature of 2008 7 or greater) from hangers, walls. ceilings, hand rails, etc... other than pipe to pipe, a minimum of 1 in. shall be maintained, including pipe insula-tion. All other lines may be installed with a clearance only for insulation: however, it may be necessary to notch insulation to establish clearances, e) When installed in blockouts, sleeves shall be installed so that, for lines with oper-ating temperatures at or above 200*F. their center 11nes are within 1/4 in. of piping centerlines. For lines with operating temp-eratures of less than 200 T, the sleeve in-side diameter must be no less than 1/2 in, from pipe outside diameter.
*6. Support clearances arour.d pipe comply with the design drawing and permissive tolerances.
CP-oiP_u.1 Re. n ocNn ?0R N ~0RMK'ON ON _Y JUN 281984
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BROWN & ROOT' INC* NUMBER REVISION ISSUE DATE PAGE CPSES r JOB 35-1195 CP-QAP-12.1 11 JUN 11 1984 52 of 62 ATTACHMENT 8 (con't)
'*I* # *I #*
QC PRE-FRES$URE TEST /N-5 CHECKLIST BRF 1so. No. Rev. CF4AF-12.1 Rev/DCN 1 1 Sat oser. I inspection Attributes QCt/Date 1 Unsat I. Clearances in relation to electrical components:
- a. Pipe (or outside of insulation) to conduit, conduit supports or cable tray supporta.
clearances shall be a minimum of L ja. if pipe temperature is at or above 200 F or an att gay (no contact) if pipe temperature is below 2000F.
- b. Pipe (or outside of insulation) to cable traye shall be a minimum of 1 in.
*8. The size of all pipe socket welds shall be checked to the requirements of Q1=QAF-11.1 26.
*9. Jem nut (s) on struts and snubbers are tight and will not turn by hand, using nominal applied f orc e.
*l0. For liquid service. stops are removed from support spring cans.
i *11. For steam, gas or air service, the scope are installed ta support spring cans.
*12' Nuts, bolts. cotter sins. lock wire.. and any removable mechanical itene are installed where required and all threaded connections have l proper thread engagement.
*II* Bolting asterial for piptrts flanged joints are identified below:
Nut 8*LE ** Cise Totsi F13.# Mfr. TDi Stud l I i Note those attet'butes appliesble to n-S eertificatire.'are identified with an aatriek(*).
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CP-QAP-12.1 Rev.11 DCN#1 70R NOME 0% OK _Y JUN 281984 Wm.
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m ._ . _..a..__ _ _ _ _ . I NOTE: Major rewrite, no change bars. I 3RC'WN 1 RCOT, INC. IS5tJE CPSE3 NC'8ER REVISION m AaGI JCS 25-1195 , 4 ,eng CP-QAP-12.1 11 l, ~j i of 62 nT1,I: CRIGINATOR: NI iU S -88N OATI NS A i FICATION, AND N-5 I-RE'/IE*WED BY: R~~ c
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CERTIFICATION APPROVED SY: u A < /J V site QA Manager - CATE I j
1.0 REFERENCES
2.0 GENE,1 FOR NFORMATON ON Y
- 2.1 PURPOSE M0 SCOPE This procedure provides instructions for the final verifica-tion of acceptable ASME ccmponent installation or installation processes, and preparation of the applicable Code Data Reports for component installation certification.
2.2 RESPONSIBILITIES 2.2.1 Site Ouality Assurance Manager (SOAM) > As defined in the Brown & Root Quali ty As su rance (QA) Manual, the SQAM is responsible for the overall CA N-5 program, and ATE Code (Code) Certification of sys tens , subsystems or camponents. 2.2.2 Cuality Engineering Grouo (CE) l The QE Group Super /t sor shall be responsible for the verifica- l tion of material and vendor-suoplied component acceptability i through the review of tppropriate alterial cartifications or I. Vendor Code Data Reports. 2.2.3 Ouality Control Group (OCG) The QCG Super /isor shall be responsible for the acceptability of f abrication and installation acti'ti ties through the , verification of incrocess docunentation acceptabili ty. In ; addition, tne OCG Suoervisor shall mincain the status of I inprocess documentation rela tive to conponent comple tion certification. ,
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i . j l SROWN & ROOT, IMC. ISSUE l CPSES NUMBER REVISION DATE PAGE l ! .03 35-1135 . i 4 CP-QAP-12.1 11 JUN 11684 h 2 of 62 I ! l t l l l When all inprocess activities are complete, the QCG Super /isor shall be responsible for the preparation and acceptance of l Code pressure testing and for initiation of the N-5 Code Data . Report for certification that construction of the ccmponent ! ! has been completed in accordance with the designer's requirenents i and Section III of the ASME Code. 1 i 2.3 DELEGATION OF RESPONSIBILITY i i ! 2.3.1 Quality Engineering Group OEG/0CG As defined in the text of this procedure, the QEG a,'id QCG Supervisors responsibilities are delegated to groups
- within the functional onjanization defined in QA Procedure l ; CP-QAP-3.1 2.3.2 SOAM Signatu re Authority l
! Signature authority for certifying conponent cons truction j completion on a Subsyst,em N-5 Code Data Report is delega.ted j to:
- OEG Supervisor Site Mechanical Level III QE
- QCG Supervisor I
j
- QA/QC Building Supervisor
- QA/QC N-5 Supervisor j N-5 QCE i
2.4 PERSONNEL QUALIFICATIONS i I All QCG personnel pe rfonning verification inspections ' in accordance with this procedure shall be trained, qualified i and certified for the applicable activity in accordance with l l QA Instruction QI-0AP-2.1-5. l 2.5 PROCEDURE EFFECTIVITY l l This procedure is effective for all Safety Class 1, 2 and ' l 3 construction verification activities upon issuance, except, i l l Unit 1 documentation currently submitted for QA/ANI acceptance , or Subsystem certification, may be processed in accordance , ! with previously approved programs and on previous 1/ aporoved ; I records. , J i :) .0 PROCEDURE l J1 VERIFICATION OF MATERIAL OR VENDOR SUPPLIED COMPONENT / !
- i SUBASSDiBLY ACCEPTABILITY.
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; I I ! 3ROWN & ROOT, INC. ISSUE l l CPSES NUM3ER REVISION DATE PAGE i t t l
J03 35-1135 l CP-QAP-12.1 11 KN11 bi 3 of 62 t k 3.1.1 Material Verification ! I Attachment 1 presents a typical ma terial Certificate of i
- Compliance (C of C, Figure 1) and a Certified Material Test Report (CMTR, Figure 2). QE is responsible for assuring the acceptability of material for its intended purpose, through
; verifying that the vendor docunents reflect the characteristics specified in the ASME Code Section II, Section III Subsection I NX for its intended use, and the general requirements specified ,
j in ASME Section III, Division 1, Subsection NA. Additionally, ;
; when specified by the Engineer, QE shall assure acceptability !
of supplementary design requirements for material, such as ;
< impact testing. ;
,i QE shall document acceptable verifications by annotating the '
150 Package Documentation Record-Piping (IPDR-Piping, : Attachme nt 2), or the Hanger Inspection Report (HIR, QI- ' OAP-11.1-28, Attachment 2), as applicable. QE shall conduct
- ma terial verification as requested by the QA/QC Building ;
Supervisor or QA/QC N-5 Supervisor. In all cases, the QE ] verification of material shall be conpleted prior to per- !
! fa ming Code pressure testing or ANI review of Hanger j l Packages, as applicable. ;
3.1.2 Comconent/ Subassembly Verification Attachment 3 presents typical vendor-suppli ed N-1, N-1 A, ! N-2, N-6, NF-1, NF-2, NV-1, NPV-1~ and NPP-1 Code Data Reports. I j QE is responsible for assu ring the acceptablili ty of components / subassemblies, for their intended purpose, through l
- ve r1fying that the vendor documents conply wi th the requirements of ASME Section III, Division 1. Attachment 3 includes typical guides used for the verification of Vendor
- Code Data Report acceptability.
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- QE shall docunent acceptable verifications by annotating the IPOR-Piping or HIR, as applicable. QE shall conduct component /
subassembly verification as requested by the QA/QC Guilding Supervisor or QA/QC N-5 Supervisor. In all cases, the QE verification of canpanents/ subassemblies shall be conpleted l
, prior to perforning Code pressure testing or ANI review of i Hanger Packages, as applicable. If vendor pressure tests j j Save been waived for field testing, OE shall annota*.a the i
, i IPOR showing dField Inspection during pressure test rwuired , r for weld (s)/fioints) , sendor drawing l numbe r(s) ! i I l l
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SROWN & R00T, INC. ISSUE l l
- C?SES NUMBER REVISION CATE PAGE ;
i JOS 35-1135 y ,,I 4 3 .co i i CP-QAP-12.1 11 i 4 or, 62
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l 3.2 VERIFICATION OF ASME FABRICATION & INSTALLATION ACCETABILITY ! 3.2.1 Verification of Pressure Boundry Incrocess Installation l Accep taoili ty ; I As fabrication, installation and inspection activities are ! completed, the QA/QC Building Supervisor shall be responsi- l ble for verifying the acceptability of the applicable process I control and QA document package. Attachment 4 provides an l instruction which will be used by QC wnen verifying document > acceptability. ; i l l l 3.2.1.1 Acceptable Verification ; If revi ew of the docunentation provides an acceptable ! verification, QC shall: ;
! a. Prepare and attach a Documentation Package Index, '
l Attachment 5, to the documentation package
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! b. Update the IPCR-Piping, Attachment 2, to reflect the l:
accepted installation activity;
! g j l c. Transmit the documentation package , in accordance with 1 CP-QAP-18.1, to ANI for review and updating of the ANI !
isometric checklist; and i l
- d. Upon return of the accepted package fran the ANI, }
transmit the documentation package, in accordance with , CP-QAP-18.1, to the Interim Records Vault. ; i NOTE: A reciept acknowledged copy of the Package ' Index and the QA Occument Transmi ttal (CP-QAP-18.1) will be retained with the applicable IPOR-Piping.
! 3.2.1.2 Unacceptable Verification i . i l Verification review characteristics which are unacceptable j shall be reported in accordance with CP-QAP-16.1 l l 3 . 2. 2. Verfication of Component Succort Ins talla tion Acceptabili ty .
ASME Component Sucpo rts are fabrica ted , ins tal led , and inspected by a total wo rk package concept. Componen t i Supwrt packages may be reviewed to tne extent a,plicable in : two steps: , i e t i
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! 4 SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE l
- J08 35-1195 l ! '
11 ljUN 11. $84 l , 5 of 62 lCP-QAP-12.1 l i. i i I
- a. The docmentation package may be reviewed by QC, to, -
as sure acceptabili ty of the as-constructed suppo rt, prior to the Engineer issuing the final VCD/DRD (re, QI-QAP-11.1-28) Caponent Support drawing; and
- b. If the above verification was conducted, QE/QCE will ,
verify upon issuance of the VCD/DRD that the previously, accepted conponent support emplies with the Engineers j final VCD/DRD drawing. * !{ Upon cmple tion of the caponent support fabrication, installation, and inspection activities, QC shall verify the , acceptabili ty of the applicable process control docment j package. Attachment 4 provides an instruction which will be
- used by QC when verifying document acceptability.
- i 3.2.2.1 Acceptable Verification
. i , If review of the documentation provides an acceptable lj verification, QC shall: l
, a. Caplete operation 16 on the HIR, sign and date the document acceptance entry, attach the HIR to th e docmentation package which is required to support the as-constructed condition, and update tne IPDR (Caponent Supports)(Attachment 5),
- b. Transmit all nonapplicable historical documents to the Interim Records Vault in accordance with CP-QAP-13.1; j l j c. If the VCD/DRD is included in the package, verify that l l
i QE/QCE has reconciled the as-cons tructed condi tion wi th i the VCD/DRD: L Obtain apolicable. vendor documentation from QE and
! obtain QEG certification on the HIR; I
J l: 2. Transmit the docmentation package, in accordance with CP-QAP-18.1, to the MI for review and i upda ting of the MI i some tric cneckli s t; and l I l 3. Upon return of the package from the ANI, transmit the docmentation package in accordance with I CP-Q4P-18.I to the Interim Records Vault. i
- d. If the VCD/0RD is not included in the package; transmit i
the package (in accordance with CP-QAP-18.1) to the Interim Records Vault for tmporarf storage. )
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w l M0WN & ROOT, INC. ISSUE ! CPSES NUMBER REVISION DATE PAGE l J03 35-1194~ i ,
' CP-QAP-12.1 11 e~ g j i 1,'0 9 5 of 62 l
i 1 i !' I 1. Upon Welding Engineering (WE) receipt of the VCD/ DRD, WE shall return the package witn VCD/DRD ! . i incl uded . i
- 2. Continue processing the hanger package in accordance with Paragraph 3.2.2.lc, above. l NOTE: 'An ANI-accepted copy of page 5 of 5 of l [
the HIR, and the QA Document Transmittal i . (CP-QAP-18.1), will be retained wi th the applicable IPDR - Component Supoorts. ' t 3.2.2.2 Unacceptable Verification Verification review characteristics which are unacceptable shall be reported in accordance with CP-QAP-16.1. - j 3.3 VERIFICATION OF CCMPLETED COMPONENT ACCEPTABILITY IN i PREPARATION FOR CDDE PRESSURE TESTING i i 3.3.1 prereouisites to Code Pressure Testino l Prior to ini tial Code pres su re testing, all pi ping , ' components, and component supports, in the test boundry, are , to be ins talled and accepted by QA and the Nil. ! Additionally, prior to Code pressure testing, Engineering ' must reconcile the as-constructed condition with the design ! stress analysis. Engineering reconciliation of the stress ; analysis will be indicated when VCD/DRD drawings have been l l issued for all supports located within the test boundry, and ' l 3 final "N-5 Issue" piping isomatric has been issued to QA , through the Document Control Center (DCC) for all isometrics i located wi thin the test boundrf. i 3.3.2 GC Interface with the Hydro Test Group (HTG) and OE o When fabrication and ins talla tion are canple ted on an isometric, as documented on the IPDR's (ie, Piping and l j l Canpanent Supports), the QA/QC Building Super /isor shall be . ,
, rnpansible for notifying the HTG of the conpleted isometric. l
' QA/QC Building Super /isor shall obtain a copy and transmit i the original of the IPDR's to CE for material, conponent, or subassembly acceptabili ty ve ri fica tion if not previ ously completed. QE sha.11 transmit conpleted IPCR's to tne QA/qC i- N-5 Super /i sor.
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! CP-QAP-12.1 11 1 JUN 11 had 7 of 62 ;
When sufficient isometrics havelbeen completed to establisn. a defined pressure test boundry, the HTG shall develop and transmi t to the QCG Supe rvi so r, approxima tely two weeks , prior to scheduled test pe rfo rmance, the appropriate Pressure Test Data Package. 3.3.3 OC Preparation For Code pressure Testing q 3.3.3.1 Test Package Development , Voon receipt of the Pressure Test Datai Package, the ! QCG Supervisor shall notify the QA/QC N-5 l Supervi so r to conple te the following actions, in the specified sequence: -
- a. Obtain "N-5 Issue" drawings, and any applicable VDC/DRU(s),
(Engineering /0ffice Use Only) from DCC for all isometrics , (BRP's) within the test boundrj and annotate the tes. -, boundry; .
- b. Note on the applicable "N-5 Issue" BRF:
- 1. Base metal defects detected by RT and base metal l repairs in which filler material has been added, and s
the depth of the base netal defect exceeds 3/8" or 1 10% of the actual thickness, =whichever is less.
- 2. Vendor-pe rfomed, piping circumferential welds; I
- 3. Approximate location and snumber of pe rmanent pressure boundry attachments (HIR review), with applicable support number reference; and l
- 4. Repair or replacement of "N-Sym bol " stamped
', pressure boundry component- parts perfomed during the installation process (NCR/RPS and 0T/MR review). NOTE: Documentation identified in plant records which' supports the above activi ties shal ? be forwarded to QE for l dispositioning in accordance with j CP-QAP-16.1. L i
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- 3ROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE l JOB 35-1195 t
' p* * ' j 3 i CP-QAP-12.I 11 l l 3of6' i ;
i l Compile all IPDR 's '6
- c. (Pip ing and Compo nent Suppo rt s) ,
with attached Package Index(s) and HIR's as applicable, e to verify QA and ANI acceptance of the installation. t
, d. Prepare a Pressure Test Package Index, Attachment 7 ! Listing the applicable documentation, including the QC Pre-pressure Test /N-5 Checklist, At tachme nt 8, and transmit the Pressure Test Deta- Package to the applicable QA/QC Building Supervisor; and j l e. Prepare an N-5 Code Data Report for the subsysgem(sl to j be tested in accordance with the instructions douta tned '
in Attachment 9, and enter the applicable informa tio n sheet on the N-5 Record Sheet, Attachment 10. ! 3.3.3.2 Physical Subsystem Verification , l l
' Upon receipt of. the Pressure Test Data Package from the QA/Q" '
N-5 Supervisor, the applicable QA/QC Building Supe rviso r { shall complete the subsystem pre-pressure test /N-5 walkdown j
. in accordance with the criteria de fined in Attachment 8. ;
l 3.3.3.3 Nonconforming Items and De ficiencies
- a. All nonco nforming items and de ficiencies on Component Support and Components shall be doctame nted on No n-conformance Reports in accordance with CP-QAP-16.1.
- b. Al'l nonconforming items and deficiencias on piping may be docume nted on NCR's or unsa tis facto ry IR 's in accordance with CP-QAP-16.1.
- c. All no nco nfo rming items and de ficiencias shall be entered into the Master Data Base (MDB) through use o f the MDB Input Fo rm, ( At tachment 11), indicating "N- 5 accL the applicable subsystem" in the "Special" column i o f the MDB Input Form. I 3.3.4 QC Pretest Co ncurre nce The QAfQC Building Supervisor . shall be re spo nsib le for ;
providing QA concurrence on pressure test release s for all ' Safety Class 1, 2, or 3 piping systems / subsystems / components.
. . . 2riac . to peeriding. "QL - Pretest- Coocurrenee"' the. QA/QC
.Bullding Supervisoe shalL:
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l ' SROWN & R007. INC. ISSUE CPSES NUMBER REVISION DATE PAGE l
. JOS 35-1195 g 11 g4 l !
CP-QAP-12.1 11 - l 9 of 62 i l i I
- a. Ve rify all nonconfo nning i tens and deficiencies identified in Section 3.3.3 have been cleared; and
- b. Verify with the QA/QC N-5 Supervisor that documentation which supports the as-constructed condition has been accepted by QA and the ANI.
Upon completion of the pre-pressure test /N-5 ' review, the . QA/QC Building Supervi sor shal l. sign for "QE Pretest - Concudrence", obtain "ANI Pretest Concurrence", and transmit ! the authorized Pressure Test Data Package to the HTG. 3.4 PRESSURE TEST PERF0MANCE Following test release by the QA/QC Building Supervisor, i Safety Class 1, 2, or 3 pressure testing shall be conducted i i in accordance wi th QA Procedure CP-QAP- 12. 2. Upon i I completion of the pressure test, the QA/QC Building i Supervisor shall: l
- a. Obtain "ANI Test Witness" signature;
- b. Provide final "B & R QC Acceptance"; and
- c. Transmi t the cmpleted Pressure Test Data Package to the QA/QC N-5 Supervisor.
3.5 SUBSYSTEM N-5 CERTIFICATION AND NA CODE SYMBOL STAMPING 3.5.1 Subsystem N-5 Certification Upon receipt of a cmpleted Pressure Test Data Package, the QA/QC N-5 Supervisor shall: a .. Verify acceptability of the Pressure Test Data Package by reviewing the documentation to the general requirenents of Attachment 4, Section A; i b. If documentation verification is acceptable provide "QC
! Veri fica tion" signature on the Pressure Test Package Index, Attachment 7, and enter the appropriate test i
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, data. on the subsystan N-5 prepared in Section 3.3.3.1 e;
- c. Prepare the Subsystem N-5 Code Data Report Package l
consisting of: i a
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j SROWN & ROOT, INC. ISSUE ! i CPSd5 NUMBER REVISION DATE PAGE I I CP-QAP-12.1 11 011 D f 10 of 62 l l l i t
- 1. The N-5 Code Data Report
- 2. The Pressure Test Data Package; i' l 3. The IPOR/(s)-Piping, with applicable QC & ANI accepted documentation package index/(s); and
- 4. The IPOR/(s)-Canponent Supports, with applicable QC
& ANI accepted HIR/(s) (page 5 of 5).
- d. Obtain construction certification on the N-5 Code Data i Report by the SQAM, or one of the personnel delegated (
signature authority in paragraoh 2.3.2; , l ,
- e. Process the N-5 Code Data Report package to the ANI for certification, and making available to the ANI any requested supporting documentation resolving any ANI question.
3.5.2 NA Code Symbol Stamoino l Upon X11 certification of the Subsysten H-5 Code Data Report, l the QA/QC N-5 Supervisor shall update the it-5 Record Sheet, Attachment 10, and prepare a Code Data Plate for the subsystem. l .The Code Data Plate shall be stamped with the "NA" Code symbol and the unique S/N assigned in paragraph 3.3.3.1 e. Application of the "NA" Code Symbol Stamp, and attachment of the Code Data Pla te to the sub sys ten , shall be in accordance with QA Procedure CP-QAP-18.6. 3.5.3 N-5 Record Discosition i Upon N-5 certification and stamping of a subsys tem , the QA/QC N-5 Supervisor shall transmit the N-5 Cdde Data Report Package, and all supporting docunentation located in the Interim Records Vault, to the Owner in accordance with QA Procedure CP-QAP-18.1. l 3.6 SYSTEM N-5 CERTIFICATION f When all work in a systen has been completed (i .e. , al l ! subsystem certification transmi tted to the Owner), tne ! QA/QC N-5 Supervisor shall initiate a System N-5 Code Data l . Report as follows: } ,. . ! a. Precare the Systen N-5 Code Data Report as shown on l Attachment 9, listing previously certified sub-l systems as " Components"; i b. Request fraa the Owner, the aopropri ate System N-5 Canputer Report /(s); and i l
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3ROWN & ROOT, INC. ISSUE l, CPSES NUMSER REVISION DATE PAGE l J03 35-1135 lCP-QAP-12.1 11 JUN 11 $84l 11 of .32 i i
; c. Transmit the System N-5 Package to QE for } ! further processing. ;
Upon receipt of the Systen N-5 Package, QC shall. 3 ' l, I
- a. Validate, by signature and date, each page of the N-5 Computer Report, having any identified deficiencies corrected, with previous subsystem certifications ;
- b. Coordinate SQAM and ANI certification of the Systen I N-5 Code Dati Neport; l
- c. Apply an "NA" Code Symbol stamp to the systen, as discussed in paragraph 3.5.2; and
- d. Transmi t the Systen N-5 Code Data Report to the Owner, in accordance with QA Procedure CP-QAP-18.1.
3.6 WORK ON SYSTE45 OR SUBSYSTeiS AFTER APPLICATION OF THE NA CODE ! l SYMBOL STAMP i i I 3.6.1 Pressure Boundry & Primary Succort Member Repair Or i l
; I Replacrent l
Work involving the repair or replacenent of ASME pressure f boundry items or primary support members after subsysten certification, shall be conducted in accordance with QA procedure CP-QAP-16.1, and does not require modifying or ammending N-5 Code Data Reports. 3.6.2 Non-ASfE Work Activities Work dich does not involve the repair or replacement of AS!E pres sure boundry items or primary support membe rs , after subsystem certification, may be conducted in accordance
. with existing QA procedures or instructions, and does not require ANI/ANII involverent.
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I PROCEDURE EFFECT!VE NUMBER REVISICN CATE PAGE 3RCWN i RCOT INC. C?SES ,
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DATA REPORT INSTRUCTIONS
, General Notes:
A. All blanks on the Data Report must contain an entry. If an entry
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B. If space on Data Report is not sufficient for required information, either the remarks section is used or a supplementary sheet shall be attached and infomation listed by line number. C. These instructions constitute a non-mandatory guide for completion of Data Reports for items constructed to Section III Editions and Addenda prior to the Winter 1983 Addenda. NOTE NUMBER INSTRUCTIONS FOR LINE COMPLETION 1 Same as name and address listea on ASME Certificate of
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l 2 Name and address of cu nhaser. l 3 Name , accress and unit number of power plant ahere item is { installed. 4 Type of installation intended (Horizontal or vertical). E Description or application of vessel; (Reactor Vessel Tan k , jacketed, heit excn, containment etc) 6 Cartificate R31 der's Serial No. for item. 1 7 Canadian Registration No. for item, when applicaDle. i 8 Manufacturerbs' Drawing or Procedure No. , including applicable l Revision No. If CRN is applicable, Drawing No. must coincide with CRN Drawing registration. 9 Where aDolicable, National Board Numoer from Manufacturer's " series of National Board- Numoers to be issued sequentially without skios or gaps. 10 Year f abrication or installation completed. (Should be the same as indicatec Gn Lta4eper: ano snowa on namesiatrd 11 ASME Code Section III Edition used for construction.
- 12. s.. - G ASME Code- Section ILI Mdenda used for construction.
13 ASME Code Section III (Class; 1, 2, 3 MC, CS, CC or CS) 14 ASME Code Section III Code Case No., if Code Cases are used. (Each Code Case numcer must be listed on the Data Recort.) Remarks section may be used to 1ist additional Code Cases.
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SEhN & AC07, INC. 1327.:E CPSEI LNEER RE7!S:0M aA . .
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CP-QAP-12.1 11 dljM 11 *;co4f 32 of 62 l ATTACHMENT 3 (con't) DATA REPORT INSTRUCTIONS (con't) NOTE NUMBER INSTRUCTIONS FOR LINE COMPLETION 15 Materi al Specification Numcer. Show complete Specification fiumber and grade of actual material used. Material is to be as designated in ASME Code, Section. III, or as permitted in Code Cases. , 15 Allowabie tensile strengtn from ASME-Section III Tables. g. ll 17 Nominal tnickness in inches or feet and inches. 18 Minimum thickness in inches or feet and inches as specified_or. t design.-- - ~ ~ j 19 Inside diameter in feet and inches. 20 Length or height overall, including heads, in feet and inches. 21 Type of icngitudinal joint; (single butt welded or cautle butt welded joint). l 22 Indicate postwald heat treatment; (yes or no). 23 Indicate degree of radiograpnic examination; (full, partial, . spot or none). ) i 2? Weld joint efficiency (.) as determined by design. j 25 Type of girth joint; (single welded, butt or double butt welded). . 25 Numoer of sections (courses) joined oy girtn welds. 27 Locati:n of heads (top, bottom, ends, floating or channel) and description of head geometry in applicable space. 28 Diameter and number of bolts. 29 Other fastenings sucn as quick opening; descri::e fully or !
~ w.. w. .
. attaca sketch. ,. )
30 Describe type of ' jacket closure geometry including dimensions l or attach sketch. (e.g. Ogee & weld, bar, etc.) 31 Design pressure specified in Oesign Specification. g j q 32 Design temperature specified in Design Specification. j 1 _ , _ . - - c m_____ _ _ _______________ _ _ _ _ _ . _ _ _ _ . _ _ _ _ _ . _ _ . . _ _ _ _ _ . . _ _ _ _ _ _ _
_ _ _ . . _ . a._.._ .- 3E'=N L RC07, INC. [32UE C75E3 NL?d3ER RE7 S*CM CATI ? AGE aC5 35-I',35 CP-QAP-12.I 11 ;JUI..I lng'a iU
- 33 of 62 i
' ATTACIDtENT 3 (con' t) DATA REPORT INSTRUCTIONS (con't) t I NOTE NUMBER INSTRUCTIONS FOR LINE C0K'LETION I i ! 33 Minimum pressure-test temperature as specified in Design Specification. i ! 34 _ __ _ Ci rc1.e .. type of test used and specify test pressure. > l (Pneumatic, hydrostatic or combination test as applicaDie) t l l , i Nominal diameter (in.) subject ton pressure; (refer i to design i
! 35 j documents).
36 Nominal thickness of tube sheet (inches).
. 37 Method of tubesheet attachments; (Describe whether bolted, ! welded or other; attach sketch as necessary).
i Specify nominal outside diameter in inches. 33 39 Describe type of core support structure component. (eg., bottom grid, fuel support, top guide etc.) 70~ -- ~ Nominal outside diameter of tubes in inches. 41 Nominal wall thickness (inches) of tubes or gage size. 42 Num:er of tubes. 43 Actual tube configuration. (Straight or U-tube, etc.) 44 Nozzles, inspection and safety valve openings; List all openings, regardless of size, penetrating pressure boundary. 45 ' Cescribe: (a) Type of Support (skirt, lugs, legs, etc..) (b) Location of Support (top, bottom, side, etc..) (c) Method of Attachment (bolted, welded, etc..) 46 Describe any additional Code requirements, restrictions or addittonal information, iHcl:udisy-marking in lieu of stamping, not otherwise covered in Pata Report. Include any required tests or examinations noc performed when Data Report is completen; 47 Specify the name and address of the organization where design information is on file. 43 Specify the name and address of the organization where Design Report or Design Specification is on file.
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i; i ' JCS 35-1195 CP-0AP-12.I 11 b 11l3b4 34 of 62 ATTACHMENT 3 (con't) DATA REPORT INSTRUCTIONS (con't) i i NOTE NUMBER INSiitUCTIONS FOR LINE COMPLETION
- I 49 Enter the name of engineer who certified the Design Specification. Show state of registration and number. List name of individual only, signature not required. (N-2 Form; applies only when Design Specification is required.)
50 Enter name of engineer who certified the Design Report. Snow [ [ state of regist' ration and numcer. List name of indivildl only, signature not required in space provided. (N-2 Form;
- applies only when design report is required.)
51 System Name as identifieo in the design specification; (Main ! steam, feedwater, safety injection, etc.) l t 52 Name of Power Plant designated by utility. 53 Number designation of unit. 54 Specify wnetner pump, valve or safety relief valve. 55 Describe tne piping, flanges and fittings assemoled and covered by Data Report including material specification (See Note 15), or as an alternative refe,rence applicable sketch or drawing and attach to the Data Report. 55 When suopiemental sneets are attacned to the Data Report, each i page is sequentially numbered and tne total numcer of sheets is identified on the top right nand corner of the Data Report in the space provided. 57 - Any additional Code requirements, restrictions or additional infomation not otherwise- covered in Data Report. 58 Designer's Report of Certification is signed and dated by the Designer with his Professional Engineer's registration number ~ and state of registration. 59 Name of Material Manufacturer.
. 6a . , y. . . Nasa af person.aparo.ving, drawing..or procedure , .
61 List report or dat.a sheet number as acplicable. 62 Indicate valve, vessel, pump or appurtenance. 63 Indicata piping subassembly or part. i
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i 32CW i ? COT, INC. 153UE C75Z3 NLPSER RE7!5'CH lATI P3GE l l JC3 35-1295 l .jCM 111984
- CP-QAP-12.I 11 35 of 62 ATTACIDENT 3 (con' t)
DATA REPORT INSTRUCTIONS (con't) [ i t ! NOTE NUMBER INSTRUCTIONS FOR LINE COMPL'lTION i* 64 List component support identification number, model or catalog
! item.
i j 66 Indicate fluid used for National Board capacity test and the j certified relieving capacity (Lbs/Hr). ;
!- 66 Date N9tional Soard capacity test certification.
67 ~ e Authorized Nuclear Inspector's National Board Cor:nission
- a. including endorsements, and state or province number, as applicable, must be shown when the comoleted vessel (or tne vessel part) is stamped Na ti o na l Board." Otherwise, snow
, only nis state or province number including endorsements.
I 68 This certificate is to be completec oy the Certifica:e hcicer and signed by tne Authori:ed acclear Inspector wno per#cecs tne inspection. 69 Certificate of Compliance clock is to show the name of tne responsiole Certificate Holder as shown on his ASME Code Certificate of Authorization. This should be signed in accordance with the organizational authority defined in the
- - - Quality- Assurance Program.
70 Certificate of Comoliance block for field, installation work or assembly is to be signed by the Certificate Holder's representative in cnarge of field f abrication. Inis should be signed in accordance with organizational authority defined in tne Quality Assurance Program. 71 This certificate block is for the Authorized Nuclear Inspector to sign for any fiele construction or assemoly worx. See 67 for Nationa vuoio vv.....ission Numaer requirements. 72 Specific Gravity: (Density of fluid in relation to sater, water being 1.0) T e 6 p e ' e _Qe
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lC5 35-:~.25 i ; l l CP-QAP-12.1 11 [ [ M 1 1 *S 3 4 j 36 of 62 l ATTACHMENT 3 (con't) l ! ! DATA REPORT INSTRUCTIONS (con't) i i' NOTE NLNBER INSTRUCTIONS FOP. LINE COM"ilf PJN 8 j 73 Maximum height of fluid in tank (feet). 74 Temperature of test (*F). 75 Imoact test lateral expansion (MILS). j r 75 Minirium temperature (only when below i20*F) for design.
'l 77 Identification numoer and title of Division 2 Construction Specification including aoplicable revision numeer and the date of the revision. (Applies to Division 2 items only.) !
' I 78 Cesign Soecification identifying number including acclicaele i
..visien numoer and the date of the revis, ion. l 6
Heat or lot identification numcer of material used for l 79 faerication. j 80 List items included in the piping sucassemoly for which ! Certificate Holder's Data Reports have been completed. l including serial nurMer - on National Soard nu=cer and brief 1 identifying descripti v . 81 Certificate Holder's model or serial number. 32 !<tual diameter of orifice opening (inches). 83 Enter t; e ncminal oice size of inlet or outlet opening
- (nominal inches).
84 Indicata method of valve operation (spring, pilot operated or power- operated) . 85 Set opening pressure of valve (PSI gage). 85 . Slow dcan (resenting) pressure of. valve (PSI gage). 87 Temperature rating of va,1ve at the rated relieving capacity. 88 Concrete construction type (reinforced or prestressed).
. r 89 Heignt of- dome above springline (feet and incnes).
90 Geometry of dome (spherical, ellipsoidal, conical flat or etc.) 91 Foundation type and underlying substrata. 92 Oate design report certified.
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;Cs 25- uss i i CP-0AP-12.I 11 hyg11;gg4l f 37 of 62 ATTACHMENT 3 (con't) i DATA REPORT INSTRUCTION (con't)
NOTE NUMBER INSTRUCTI0tts FOR LINE CO:@LETION l 93 Construction report identification numcer and certification date. 94 Describe corrosion protection and coatings for post-tensioning tendons. i l 95 l Li): all penetrations !(openings) regardless of . size passing } through the pressure ' boundary. State type (name), size (inches or feet and inches), shape (circular, rectangular, i etc.) and serial numcer. I
! 96 Type of component support (plate and shell, linear, componen-standaro support).
l 97 Design report or lead capacity data shaet (indicate wnicn). 98 Part serial numcer (the serial number assigned and usec Dy the a Par Manufacturer). 99 Description of part (component support) (snubber, sway brace, clavis, U-bolt. threaded rod with fastener, etc). 100 Puca or valve (indicate which). 101 Brief description of service (feed water, reactor cooling, safety injection, component cooling, etc). 102 Valve pressure class (150, 300, 600, 900, etc). 103 Mark number (the unique identification assigned by the Material Manuf acturer- to provide traceability to the CMTR) . 104 Cold working pressure: the pressure ' at 100*F as established by tne pressure-temperature taoles in ANSI 3-16.34 105 Model numcer; series number, type (either a number tre.ce cle to the type or a description of the type for example gate, glace, cutterfly, etc). 106 Disk. differential pressure. A pressure ecual to 110". of the l valve pressure rating at 100*F. l m gF /,q m I
PROCEDURE EFFECTI'/E BROWN & ROOT, INC. NUMBER REVISICN CATE P. AGE CPSES I e'08 35-1195 l
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11.,,o.i r~ ~ ' CP-QAP-12.1 11
, 38 of 62 l ATTACIDENT 4 FABRICATION. TNsT.M.I.AUCN. WD rysrrt :cx occ:. v zx: vrxIrtCAT:cs txsTacCTIcss she. 1 of 1 A. CCTRAL DOCUMENTATION ,
- 1. Doctment is legible. [
- 2. Doc.neant is complete.
- 3. Document is tracaable 'to the act %ty, f l
- 4. Corrections are onde by lining through, inicia11ng and dating the entry. ,
- 3. yamtif '/Eyum.:.ai NATION wa terial neonisitions (MR; QI-QAP-11.1-26 & QI-qAP-IL.L-LS)
- 1. Verify material /equipannt installed has been properly verified by QCI acceptable verification.
- 2. Verify that material /equipmenc Code Clase is as specified, or of a higher Code Class, for the installation.
- 3. Verify accuracy of the applicable heat, loc, mark, i spin, serial, ecc.. numoer of the material / equip-ment.
C. I3STinl*I:Rt DOC N .0M
- 1. Manufacturina Record Sheets (MR$; QI-QAP-11.1-16 &
QI-QAP-11.1-23) a) Verify accuracy of design drawing identification. b) verify thac QCI has signed / initialed and dated for each of the following as applicable: Item nuener, quantity, bute weld and prep for pressure retshing materials, size, schedule or rating.
- necerial specification, type or grade, heat / code ntmeer, ansL any applicable welds.
c) Verify that the veld requirements, as welded, correspond to the revision of the drawing to which the final Ai===aions were checzed. d) Verify that the ANT has completed "preif minary-review" of the MRS, and the QC " preliminary review" is serked N/A. e) Verify that all "operacions" requiring ANI in-volvement have been initialed and datad by an I AxI. f) Sased upcn accescability of the MRS. sign and g data the MRS for final "QC Acceptance." : 8 I A *
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I PROCEDURE EFFECTI'/E 3RCWN & RCOT, INC. NUMBER REVISICN DATE PAGE CPSES f
'CB 35-1195 "g y '.34 i
CP-QAP-12.I 11 29 of .62 l ATTACHMENT 4 (con't) runcartes. INSTALMUON. WD INSP!C !ON coc:MNT VIuncAn0N INSTKt'CMCNS sht 2,of i.
- 2. Wald Data Cards (VDC; QI-QAP-11.1-26 6 QI-QAP-11.1-28)
This also includes Multiple 7 eld Data Card (WDC) und , vendor Supplied Consonant Modification Record ('tS@.10. t a) Verifvjthat a11 quality characteristics a=no:stad 1 g[I
. on Figure 1, have been completed by Welding T.ng- l !
insering or QC as applicable. ! b) Verify that all QC and ANI hold or inspection points have been signed / initialed and dated by the appro- l l praita organisstion, e c) 'Jhen delta ferrite is required as a QC holdpoint, i
)
verify that the holdpoint has been completed by , t 4 OC and the Welding Technician, and that an Inspection t Report is attached to the WDC, sacwing the location and reading obtained. If waived, verify pad no. is ref. j d) When Post Weld Eeat !reatment (P'.TT) is specified ! on the WDC, verify that the F'4T Checklist has ; been completed.by QC and attached to the titC and ; that the " Time-Temperature Chart" for P'47 has i been urified by QC/7E signature / int. and date. l e) Verify that the Veld Filler Material t.og (VFMr.; i QI-qAP-11.1-26 & QI-QAP-11.1-28) doctaments the use of the veld filler sacerial required by the , VDC, and is attached to the WDC. t I f) Verify that an NCE report for the method specified j on the WDC, has been completed by QC and attached to the WDC. l g) 3ased upon acceptability of the 7DC and supporting I documents, sign and date the VDC for final "nC j Acceptance." l
- 3. Oeerational Travelers (0;; QI-0AP-11.1-26 & QI-0AP- l LL.L-L8) ;
CT's esy be used for installation processes such ass l flanga assembly or disassemoly, pump assemoly or i I disassemoly, valve assemoly or disasseely, threaded f connection installation, etc.. ' l a) Verify that all quality characteristics annotated , l on Figure 2, have been completad by Engineering or , CE, as applicable. b) Verify that all QC and AXI hold or inspection points f have been signed / initialed and dated by the appro-priate organization.
. . el, verify that supporting documenta generated as re- l quired" by- the CT'(e. g. , NDE Reports , Inspection-3eporrs, etc..) are attached to the 07.
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PRCCEDURE EFFECTI'/E 3RCWil i ROOT, INC. til2BER REVISICt1 CATE PAGE C.SS ES
'CB 25-1195 l
*qjil 111984 40 of 62 i
CP-QAP-12.I 11 , l i ATTACHMENT 4 (con'C) FMRICATICN, INSTAU.AM ON, AND INS 7ECHON XCL' MENT 'IERITICAMON :::SU"C*'ONS Sht. J of 1 d) All revisions to the OT have received the re-quired review and approval. e) Verify that all unsatisfactory Inspection Raports or NC1's issued against the Q*, have been properly closed. ll l
- 4. Modification /Rapair Documents
- a) Raesir Process Theet (RPS; Q!4 AP-il.1-26 &
QI-0AP-LI.1-23) (1) "erify that all quality characteristics I annotated en Figure 3. have been conolated ! by 'ielding Engineering or QC, as applicable. (2) Verify that all hold or inspection points have been signed / initialed and dated by QC. (3) verify thac the ANI has had the opportunity to select hold or inspection points, and if selected, have been signed / initialed and dated by ANI. (4) Verify that the 'JDft, docimmats the use of the weld filler material required by the 'JDC, and attached to the RPS,and the '4PS is the same. (5) 7erify that a :CE Teport for the nachod specidied on the RPS, has been complaced by i QC and attached to the RPS. l (6) Based upon acceptability of the RPS and I supporting documents, sign and date the RPS for "QC Acceptance." b) Modification MRS (Mod.:mS; QI-QAP-ll.1-26) l Revism of this document shall be in sccordance I wit *r paragrapa C.1, for those operations or bill ! of material iteam incorporated for the zodif-ication only, t
- 5. Nonconforming Itea Documents (CP-QAP-16.1)
Ihese documents include NC1's, unsatisfactorv ; IR's, 31.HIR's , P::RP's , etc. l l a) Verify QA/QC cicsure by OA/QC signature and
- l data in the apprcpriate space on the docummut. {
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.p,., . , S 7ecify occapm*Hcy of docissancatica. supporting closure of the nonconfor-ing iten, by reviewinS .
the document in accordance with the applicable preceeding paragrapn. l l l
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l 1 PROCEDURE E.:FECTI'lE BRO'AN & ROOT, INC. NUMBER RE'/ISICN DATE PAGE C?SES , JOB 35-1195 l CP-QAP-12.1 11 JUN 111 *-"' 41 of 62 i I i ATTACHMENT 4 (con't) FASRICATION, !NSTAI.!.ATION, ufD INSP!C"!CN DOC" MENT V'4RIHCAUCN INSTRUCTIONS Sht.1 of 1 8
- 6. Material Identifiestica t.ot (MII,; QI-QAP-11.1-23) and Structural Assemolv verification Card (SA7C; }
QI-OAP-11.1-23) l a) Verify that the QCI has signed /isitialed and dated for each of the follwing, at a sinisum, as applicaeler Material's size, schedule or rating, material specification e7pe or grade, and heat / code /ID number.
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CP-QAP-12.I 11 M[ l11964 !.3 o f 62 i ATTACHMENT 4 (con't) Figure 1 (con' t) WELD DATA CARD INSTRUCTIONS r 1. WDC shall have a unique serial number which corresponds
- with the WFML.
f 2. Applicable drawing number which identifies item being welded. ,
- 3. Weld nun.ber(s) as applicable.
- 4. Applicable piping line number. i 1
- 5. ! Spool ber for sbop whlds, blank for field welds. l l
l
- 6. Applicable welding procedure (s) with current revision (s) [
! and ICN(s). ! I
' 7. Code Class of applicable item (s) .
- 3. Heat / Serial number for items not verified on a .
Manufactoring Record Sheet (MRS). l l 9. For shop welds, record item numbers as per isometric callout. For field welds, record spool numbers for i pipe, spin / tag no. for equipment and location numbers for valves.
- 10. Material's "P" number listing. (e.g. , P-L for carbon, P-8 for stainless steel.)
- 11. For butt welds, record end prep wall thickness readings and verify readings meet or exceed reo. wall thicknesa.
- 12. Current quality procedure revision, for UT, record procedure and revision numbers.
- 13. If calibrated ' instrument is used, record MSTE number, calabration due date and QCI signature / initial and date.
- 14. Weld filler material used for root and filler passes.
- 15. Preparer's signature / initial and date.
- 16. Applicable operations and holdpoints. Verify all est-ablished holdpoints have been signed / initialed and dated when performing final review.
- 17. Results of inspections (i.e. " Sat"/"Unsat") and sign-ature/date by QCI or Weld Tech. as applicable. For QCI m NDE certification level is required.
- 18. Welding Engineering and ANI preliminary review signature /date.
- 19. Welding Eng final review sign./date. i
- 20. Final QC and ANI review sign./date, as applicable.
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i PROCECURE EFFECTIVE SRCWN.& RCCT, INC. NUMBER REVISION CATE PAGE t C?SE5 JCB 35-1195 CP-Q AP- 12.1 11 45 of 62 j l ATTACHMENT 4 (con't) Figure 2 (con' t) OPERATIONAL TRAVELER INSTRUCTIONS
- 1. Traveler number on every page.
- 2. Equipment number / Flange number as applicable.
- 3. Unit number.
1 4 Quantity of items bei'n g worked on. l
! t '
- 3. Number of pages.
- 6. Type of work performed, (e.g. , Bolting of flanges , Work on equipment, etc.)
- 7. Reference drawing (s), l S. Applicable procedure (s) and current revision (s). I
- 9. Location and elevation. (approx.) -
- 10. System
- 11. Preparer's signature / initial, date and department.
- 12. QE's preliminary review signature / initial and date.
- 13. ANI's preliminary review signature / initial and date, as applicable.
14 Sequential numbers to direct work instructions. 15 . Departmental assignments (e.g. , Construction, QC, Eng. , ANI)
- 16. Step by step information of work to be performed.
- 17. Applicable signatures / initials and dates.
- 18. Code Class of item.
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PROCEDURE EFFECTIVE 3ROWN & RCOT, INC. NUMBER REVISION CATE PAGE CPSES i
'CA '"-l*C" CP-QAP-12.1 11 11 46 of 62 ;
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PROCEDURE EFFECTIVE 3ROWN & ROOT, INC. NUMBER REVISICN CATE P. AGE CPSES JCB 35-1195 CP-QAP-12.I 11 47 of 62 j l ATTACHMENT 4 (con't) Figure 3 (con't) REPAIR PROCESS SHEET INSTRUCTICNS
- 1. Unique serial number (corresponds with a WFML if welding is performed).
- 2. Applicable drawing number which identifies item (s) being repaired / reworked.
- 3. Weld number (if applicable), spool number for base metal i ; ll repair. j j 3A. Reason for rework (i.e. , RT reject, NCR, NDER, etc.)
4 Description of defect (i.e., dimensions, sketchs, etc.)
. 4A. Type of repair (i.e. , cosmetic, base metal, weld, etc.)
- 5. Sequential numbers to direct work operations.
- 6. Applicable operations as required for type of defect.
- 7. Applicable holdpoints/ inspection points.
- 3. Results of inspections (i.e. , " Sat"/"Unsat") and signature /
date by QCI or Weld Tech. as applicable. For QCI, NDE certification level is required. (owners approval if required)
- 9. Welding Engineering and ANI preliminary review signature /
initial and date.
- 10. Welding Engineering final review signature and date.
- 11. Final QC and ANI review signature / initial and date, as applicable.
- 12. Referenced NDE report numbers.
i 1 l i as e em
- _
* .a m
j
~
l l l FRCCEDURE EF ECTIVE EROWtl & RCOT, I:4C. Ic8ER REVIS:Cil CATE ?. AGE S C.SE3 ' l JC8 35-1195 JUN 11.,84 e CP-QAP-12.1 11 48 of 62 ATTACHMENT 5 DOC:: MENTATION PACKAGE INDEX Package Iso. No. Activity I.D. No. No. of sages Twee of Document ' 1. I Manufacturing Ral cord Sheet (SS)/ MIL /SAV:/5DM l
- 2. Weld Data Card (WDC)/Multiole 'Jeld Data Card (MWDC)/ Vendor Supplied Component Mod. Record (75CS)
- 3. Wald Filler Material Los ('4T'1)
- 4. Non-anstructive tramination Report (NOIR) i
- 3. Inspection Report (IR)
- 6. Nonconforsace teoort (NCR)
- 7. Vendor Doctamentation
- 9. Repair Process Sheet (RPS)
- 9. Operation Traveler (OT)
- 10. Drawing (s)
- 11. Material Requisition (2)
L2. Miscellaneous (Describe below) The contents of this paczago, sa listed above, have been verified in accordance with the requiremants of C?-7AP-12.1, and are acceptable. Total mater of pages in package OCI/Date i I 4 p ANI/Date gi t
> > ruah.
I t ..;.- s.. A
l PROCerUR.e
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. . t'/ C EROWN & RCOT, INC. NUMBER RE'lISICN CATE P. AGE CPSES ,
acs 25-uss l CP-QAP-12.1 11 JUN 11 jo$4 49 of 62 ; I ATTACnENT 6 ISO PACKAGE DOCUMENTATION RECORD (COMPONENT SUPPORTS) g l
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BROWN & ROOT, INC. ISSUE C?SES NUMBER REVISION CATE PAGE JOB 35-1195 jg (( jco.4 ** CP-QAP-12.I 11 30 of 62 ATTACIDIENT 7 PRESSURE TEST PACKAGE INDEX l 3 l 3 ,
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PROCEDURE EFFECTIVE SROWN & RCOT, INC. NLH9ER REVISION CATE PAGE , C?SES JC8 35-1195 -
,c .
m"a CP-QAP-12.1 11 h.t s i 1- 31 of 62 4 ATTACIDENT 8 QC PRE-PRESSURE TEST /N-$ CHECK 1,IST Page 1 of 2 BRP 1so. No. Rev. [ j l Sac Oper.I Inspection Attributes t OCI/Date I Unsat
*1. All items within the test boundary are comolete. ;
, , readily accessable, and show no visible signs of ,
damage. I {'
*2. All items in the pressure test boundary are t f ree f rom are strikes and base metal defects.
*3. All supports are installed and previously accepted. l
, l l *4. Equipment is indicated on the SRP and is anchor- l l
; ed properly. 1 l l
*$. Piping is installed as per design and is in compliance with the following: I
( ! , l i a) crsdtent: 3/16 in. per feet saximum(this I ( l l
; applies to horisontal lines Jewiating from , ,
! level only. Deviations 'from plumbness of , ; I l vertical lines and horizontal departure ' '
I f rom design will be controlled by the 2 in. i l tolerance on location.) b) Slopes Minimum slope shall be as designated on the drawing. c) Clearances: A minimum of 2 in. of clearance shall be maintained, including pipe insul- , ation with respect to other piping when one j l or both lines has an operating tem 9erature : g cf 200C F or greater. All other lines may be l ,
' installed with a minimum of L in, clearance '
with respect to other piping. i l , di for clearance of pipe (with an operating f temperature of 2000F or' greater) f rom , j hangers, walls, ceilings, hand rails, etc. . . , other than pipe to pipe, a mietsum of 1 in. l , shall be maintained, including pipe insula- l tion. All other lines any be installed with ' a clearance only for insulations however.
- i l Le may be necessary to notch insulation to establish clearsaces.
e) When installed in blockouts, sleeves shall l , be installed so that, for lines with oper- ' ating temoeratures at or above 200 F, their l centerlines are within 1/4 in. of piping l 6 centerlines. For lines with operattng temp- t i eratures of less than 200*F. the sleeve in- ! l l side diameter must be no less than 1/2 in. ' , : f rom pipe outside Jiameter. ; j
*6. fupport clearsnces around pipe cowly with the l design drawing and permissive tolerances.
{ f I 1 4_y
z-1 l-SROWN & ROOT, INC. . ISSUE ! CPSES . NUMBER REVISION DATE PAGE ; I
, JOS 35-119S .
i CP-QAP-12.1 11 dOU 11 b 52 of 62 ATTACID1ENT 8 (con't) . l I
*I* '
- QC Pits-PRESSURE TEST /N-5 CHECKLIST SRP ist. No. Rev. -
Sat l l Unsat Oper.I Inspection Attributes QCt/Date
- 7. Clearances ta relation to electrical components: ,
4
- 4. Pipe (or outside of insulation) to conduit. ,
I conduit supports, or cable tray supports. j l e- clearances shall be a minimum of 1 in. if I 1l l ] pipetemperaturelisatorabove200* Tor, ;j' an air gay (no con' tact) if pipe temperatura is below 20C07
- b. Pipe (or outside of insulation) to cable trays shall be a minimum of 1 in. l
*8. The size of all pipe socket welds shall be checked to the requirements of Qt-QAP-il.1-16. !
I
? *9. Jam nut (s) on struts and snubbers are tight and l
will not turn by hand, using nominal applied l l force. i c e
' *10. For liquid service, stops are removed from ;
support spring cans.
*LI. For steam, saa or air service, the scope are installed in support spring cans.
*L2. ' Nuts, bolts, cotter sina lock wire..and any removable mechanical items are installed where i required and all threaded connections have f proper thread onsagement.
*I3- Bolting sacerial for piping flanged joints are identified below i Fig.ffMft."'**"#lNutf5dtor IN Stud Size l Total
*14 i
I I i , I i i I t Note: Those attributes apolicable to M-5 certification are identified with an astrisk(*). I' m ts: f O J l
SROWN & ROOT, INC. ISSUE ; CPSES I NUMBER REVISION DATE PAGE ' I
.J03 35-1195 i l I h CP-QAP- 12.1 11 lddN 11 i 53 of 62 j ATTACIDIENT 9 i i
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- JOB 35-1195 (P-0AP- 12.1 11 JUIl 11 N 55 of 62 1
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;ca 35-tI95 ,
l CP-qAP- 12.1 11 lg ii g4 l 57 of 62 ArracmiENT 9 (con'd . I I i t I s
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PRCCEDURE EFEC~I'/E 3RCWN i RCOT, DC. ttMBER RE'l!EICM CAIE GE , C?SES
':~ " ~ ~C '
"CB ~
jul 1134 38 of 62 CP-QAP-12.1 11 ; ATTACHMEST 9 (con't)
"-5 OATA REPORT !NSTR"C*t0NS J
ne following instructions have been developed to assure that N-5 Oata Reports I are consistently completed in a uniform manner. The instructions have been
. written in two parts. The first part is Ceneral and addresses various require-l' monts that are to be complied with. *he second pgrt is the Specifi instruct 1Jss 1
for line conspletion with corresponding numbers utilised on the W5 Oaca 1teoort farne for ease in consplation. I. Crft' tat. A. All blank.a on the Oata Report ' suet contain an entry. If an entry La ! not applicaola, enter "NA into the blank (except Specific Itas 5 , in vnica *:T1" will be entered.
'I
- 3. If the space on the Osca Report is not suf ficient for required infors= !
scion, a suppiamentary sheet shall be referenced and attaened.
- C. If an amended Osca taport is used the too right of the resort shall state
" Amended See Attac2tment" (list Attachment Icentification). Be attach-ment sna11 acate what was ammenced. A coe:olate Oata ?acort with s11 attachments anall be suositted to the ANI with a :opy of the original. i I
- 3. Editorial corrections to the Oata Report or attachments (e.g. . typed.
'tisspelling of information in the wrong space) after certification l by ANI will be corrected in the following sanner l
. The original page will have " corrected" typed in the upper right l corner.
. The corrected area will have a single line through it and the party wno made the correction will initial and date the lined out area.
. The corrected Oata Report vill be suositted to the i.aad ANI f r initial and date.
f
- 1. Schedule of pipe aces not have to indicate $ until it exceeds !!" in diameter.
F. Code case pages must be with all b5 Osta poports.
. C. SREL's suet be with N-5 ackage when report is presented to the AXI.
- 4. When a subevstaa N-5 has been signed, and a :orrection to an !!O - W5 ,
is required, then ict:1 documicts vill be req'11 red to be carncted so the . dates correspond. I. Sucevstee N-5 Certification ahall te perforsed on groues of :omoleted Iso.s. vnich occur within a subsystem boundarv, as oefined W the owner. Certification shall occur en boundaried vnich have bees defined by the Owner, i J. QA shall prepare a b) Cata hport f or certification of a single isometric ' dvs. or groues of isemetria dwg.a in a systemisubevstem and enter esca W5 Oata poport tr.co the I,ag and easign 1 unique 5/N for each Osca Resort. Exsv !st y.S-2-11A
- first Metion caseleted of s Wstem. 1
*S- M L
- Sysets 3-) tertifiestion.
1 l t - m __ __ . _ -_.__.m.-
. ~ . . .. . .--. . . . . -.a . := . - . - .. . . = . _.: _.
1 - PROCEDURE EFFECTI'lE BROWN & RCOT, INC. NUMBER RE'l:SICN CATE ? AGE CPSES JCS 35-113E , ,
- y,1 *,.*i*'
, .J 4 .
CP-QAP-12.I 11 39 of 62 l ATTACICtDT 9 (con't) II. sPtetric
,1N'TEC* TONS FOR t.INE COMFt.ITTON
- 1. Subsystem or partial subsystem numoer (e.g., partial of subsystem ST-L or ISF-1)
- 2. Each page shall be sequentially numbered and the total number of paese .
identified on the top right hand corner of each sheet (e.g. , Page 1 of 17 Page 2 of 10). Each page shall also indicate the Data Report serial number.
- 3. Name and address as listed on the ASME Cartificate of Authoitaation. If l
insufficient space is availaole, indicate "see be1#' and ;ut it on the ! I bottom of the first page. l l I 4. Name, address, and unit number of Power Plant where item is to be installed ' (e. g. , CPSES, Unit 1, Clan Rose, fx.) .
- 3. National 3aard Naber, if applicable. If not applicable. "'tr' space. '
i
- 6. Indicata attachment used (e.g. , see Attemnt A).
6A. At top of page indicate attachment and nunner of sheets of this attacament t (e.g., sheet I of 2). Also indicate N-5 Data Report page numeer on too right I hand corner, per ites 2. l
- 63. Type of component (e.g. , valve. tank, heat exenanger suoport, punp. etc.)
location i. Supports aust have drawing nuncer and revisica. 6C. Name of manuf acturer as it appears on the ASME Data Reoort (3-1. N-LA. N-2 N-4, NT-1, 3"al. NYP-L). If modified by 3&A, indicate this with an astrisa and so note af ter last entry on this attachment. l
- 60. Ites Serial Number. (For supports enter same as desving stanser.)
6E. State number if applicable. (No state number for Taxas, indicate *N/A" in this space.) 6 T. National Board Naser from Manuf acturer's Data Report. If none, indicate N/A. 6G. Year fabricated free Manufacturer's aca Report. If built by S&A, it snail i be the year the N-5 Itaport was certified by ANI at 311. '
- 68. After the last entry is made indiaate no additional entries with a line across the page.
7 Indicate attachment used (e.g., see Attachment 3). i 7A. dane as 6A, except " Attachment S" will be indicated. l 4
*3. Manufacturer that cossisted the installation velding. (Note: Always 3&R). !
I j ?C. Installation drawing and revision. !
- 73. 341 weld numbers as indicated on Installation Orsving. (Note: Ter base antal repairs, write " Note base sacertal repairs and *.ndicate Location ,~
of repair area). Also, note seal welding activittee. l 1 7E. Same as itse 48. (Note This attachment will be used for hanger luss g attached to piping only). , 7T. 'tanger Nunner. l 7C. Indicate attachment weld numbers and spool they are attached to. TH. Same as ites 4R. nis attachment vt11 be ased to dJc' ment suoasequblies installed by SG. Sunassemolias supplied vita NPP-1 Jaca Jtasorts. TI. Piping subassemnly maeer fres Manufacturer's Casa Reoort. '
'J. ' fame of Manufacturer fres ASME sta leport.
.D..
I PROCEDURE EFFECT yE SRCWN & RCOT, INC. NLMBER REV!S:0N CATE PAGE l C.CSES JCB 25-1195 i CP-0AP-12.1 11 NN 11 b 60 of 62 ATTACIM NT 9 (con't) 1 Serial number from Manufacturer's ASME Data Report. 7L. same as teas 6t. Ut. Year fabricated from Manufacturer's Data Report. 7N. Same as item 63. (Note When piping subassembly on !.ine 7I has been modified by B&R, indicate this with two asterisks and so note after laat entry on i this attachannt).
- 8. Indicate attachment used (e.g., Attachment C).
ll SA. Sama se Ites 6$ except Attachannt C will be indicatad. !
- 83. Type of material (e.g. , pipe , fittinge, bolting, thervowell, etc..) .
Indicate quantity of asterial. dC. Asterisk and indicate af ter last entry "See Manufacturing Record Sheets for ! Traceability". '
. For bolting over 1*dia. therzowells and soment restraint forgings 11ac :tfr.
. For bolting t"dia. and under and weld attachments indicate *Nt".
. For piping supplied with a suoassemoly I.D. nummer and a certificate i of compliance (C of 3. tndicate the natorial manuf acturer, asteriss the I line and note below the material supplier.
l
- 83. Material specification as it appears on the waauf acturer's . Material ?. aport.
St. Material description as it appears on the Manufacturer's Material Report with estimated dimension. Retizated lengths will be calculated by adding lengths from installation draring, rounding off to the next Nighest foot).
$F. Same as Item 68.
l 9. Aetertsk and indicated attachamac used (e.g., ese Attachment 0) . l 9A. $ame se Ices 6A except "Attacament 3" will be indicated. l
- 10. Asterian and indicate attachment used. k I
- 11. Code Class from installation drsving. .
I i 12. List installation / fabrication dvs.4 including current rev. applicaole to %5.
- 13. Indicate what organisation prepared the drawing (e.g., 3&2, heingnoge.
Cibbs and Rill, etc.). 16 Describe attacrceenta used, for wnac purpoes and botadries for sueeysten 3-$. 9 13 . Taet pressure as indic.ated on "?ressure Data sheet", and type of test. ;
. If lina has more tnan ano test ,rerformee. the hitnest pressure sat se indicated. 8
\ t
. If m>re than one line is on this Data Report with different test pressures j indicate "See Zacs* sad list test pressures for each line an tho tack of .
the report. I
. If clarification of test pressure is neeeed, todicate "See Jack" and recctd design pressure at time of test.
- 16. Systets vorming pressure and temperature from centro 11ed line list, at time af I certification. !f note taan .;ne line with dif ferent working pressure / tenp. . indicate j "See tact" and list W worwing 1rege./teso. for asc. m Cae sack cf t.te anvr..
i
- 17. Desip tressure and cementature f rma line list it time si ter.ificatiJf.. '
If sore than ane lice with lifferent sest a cenditions, indicate ' Tee 2.la'# f and liat by design :ondittens for each lir.e at the 9)ottes of tse reoort. j i l i e e *e voe ~ +
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b 3ROWN 1 ROOT, INC. ISSUE
.L9BER RE*lISICN CATE PAGE l C?SE3 JOB 35-1195 ,, ....I lCP-0AP- 12. I 11 . ' .* i a '" I 61 of 62 I
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M t TRUCTICN REVISION ISSUE 7UGCO ENGINEERING DIVISICN PAGE
.ad US
- DATE CD CP-2I-4.0-22 7 7-5-84 1 of 7 DESIGN IDCUMENT PREPARED BY
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CONTROL BY TSMD < V ' APPPOVED BY () - (? T - W W N'V , f/
1.0 REFERENCES
1-A CP-EP-4.0 Design Control 1-B CP-EI-4.5-1 General Program for As-Built Piping Verification 2.0 GENERAL 2.1 EURPOSE To establish the method for control of drawings by Technical Services Mechanical Drafting in order to assure compliance with the provisions of Beference 1-A. 2.2 SCOPE
'Ihis instruction shall apply to all controlled drawings issued by Technical Services Mechanical Drafting (TSMD).
2.3 RESPONSIBILITY The CP Project Pipe Supoort Engineer is responsible for providing technical direction ard administrative guidance to the Pipe Suoport Engineering organization of which the Technical Services Grouc,is a part. We Technical Services Group Supervisor is responsible for the general implementation of this instruction. The mechanical drafting supervisor has been delegated the specific responsibility for ensuring drawings are controlled in accordance with this instruction. Se supervisor shall be responsible for assuring personnel within 'ISMD are qualified by education and/or for experience to perform assigned tasks. Where specific individuals are designated by title in this instruction, it shall be understood that designees may te delecated to act in that capacity. 2.4 DEFINITIONS u. TS - Technical Services Group i TSMD - Technical Services Mechanical Drafting Group TSAB - Technical Services As-Built Group BRP - Piping Isometric Drawing g62m> W gg _
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l l
'IUGCO ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE l mrE ,
CP-EI-4.0-22 7 7-5-84 2 of 7 ! BRH - Pipe Support Detail Drawing BRHL - Hanger Iccation Isometric DCC - Docment Control Center l NV - Minimtsn Wall Violations l FMHS - Field Mxlified Hanger Sketch ;
; AB - As-Built BRH VCDI - Vendor Certification Drafting Instructions 3.0 Ih:nwcrION
, 3.1 CDrrROL OF INCOMING CESIGN DOCUMENTS Incoming design documents from applicable vendors shall be logged and transmittal letters conpared to the actual documents received. All discrepancies shall be brought to the attention of the TSFO supervisor for resolution. TSMD shall establish and maintain logs / files adequate to provide control and accountability of the internal activities within the drafting organization. , 3.2 GENERAL PREPARATICN AND ISSUE OF BRP'S i' 3.2.1 General Preparation and Issue l For BRP's for dich no vendor drawing has been received, an isometric sketch shall be prepared from the piping composite. All information to be shown on the BRP shall be reviewed using appropriate drawings, l specifications and/or lists. This information shall include 4 pipe location and configuration, dimensions, valve and equipment ] data, vendor stxol and weld information, etc. including notes ! required by construction or engineering.
'&r drafter shall initial and forward the completed BRP to a checker f.c review. Upon completion of the review, the drawing shall be _
submitted to DCC for distribution. Discrepancies noted in the review
; process shall be resolved by the checker, draftsman, or group leader i as appropriate.
i 3.3 REVISIONS 'IO BRP'S 1 , BRP revisions shall normally be initiated by design changes issued in 1 accordance with established procedures / instructions. Drawing revisions are rut required insnediately upon receipt of chance documents. All outstanding design changes against the BRP shall be identified using the appropriate file / log. All documents that have been 4 incorporated shall be referenced in the " Revision Description Block" or otherwise noted on the drawings. i .
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TUGCO EIKIINEERING DIVISION INSTBUCTION REVISION ISSUE PAGE DATE CP-EI-4.0-22 7 7-5-84 3 of 7 Ibcuments unclear in content or found to contain discrepancies shall be forwarded to the appropriate engineering group as necessary for clarificaticn or resolution. All changes to the drawing are to be " clouded" and indicated by the new revision nummer in an adjacent small triangle. All " clouded" areas and triangles for the prior revision, if any, will be renoved. The new revision number shall be indicated in the title block and the drawing initialled appropriately. The drawing package will be forwarded to a checker for review. The checker shall review all incorporated information and refer correctiens to the draf ter. The checker shall initial the drawing in the appropriate area, ard submit the drawing to the approver. Upon final approval, ISMD shall sutnit the drawirg to DCC. 3.4 AS-BUILT BRP'S A BRP will be revised to as-built conditions as necessary to support project priorities. As-built revisions shall be accomplished in the same manner described in Section 3.3 with the following exceptions. The checker shall review the drawirg for possible %V's by reviewing the design change cbcuments regarding %V welds I:rior to draf ting. It shall be the responsibility of the Technical Services *Superiisor to forward these design change documents to the TSMD Supervisor. %V welds shall be denoted with the letters mV adjacent to the elliptical circle encompassing the weld nutter. The words "As-Built" shall be clearly indicated in the current revision block. A BRP which has been "As-Built" by TSMD may be revised to incorporate comments resultire from the review and field verification process of the as-built verification program in accordance with Reference 1-3. TSAB is responsible for forwardina this .informaticn to TSMD. After the drawing has been updated, the drafting approver and the TSAB Coordinator shall jointly review the drawing to assure that all information has been incorporated, and initial the approval block. 3.5 CONrBOL OF BPH'S 3.5.1 Precaration of BRH Using FMHS A EMIS may be received from the applicable engineering organization prior to drafting. The drafter shall assure all information on the sketch is complete. Dimensions which are necessary and can be calculated from information given on the sketch shall be included, and the drawing revised to incorporate all indicated changes. The drafter shall add the Brown & Root logo, revision block, etc. The word " Blue-Line" should be written across the top of the drawing for ease of identification. hhen vendor drawings do not exist, a new BRH drawing may be prepared. The finished drawing shall be initialled by the drafter and forwarded to the checker.
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'IUGCO ENGINEERING DIVISICN INSTRUCTION REVISION ISSUE PAGE DATE 3 f CP-EI-4.0-22 7 7-5-84 4 of 7
'Ibe checker shall assure all information on the sketch has been incorporated. When canoleted, the checker will sign one half of the eneck block, per Attacnment A, and forward the folder to the approver.
The approver shall also check the drawing to assure all required infor: nation nas been incorporated, and initial the check block, per Attachment A. The TSMD approved folder will be held in TSMD for approval by engineering. Approval by engineering shall be documented by initial in the approval column of the revision block - Attachment A. Approved drawings shall be subnitted to DCC for distribution. 3.5.2 Preparation of SRH Without FMHS Blue-Line exengt drawings will be Irocessed similarly to drawings controlled per 3.5.1. 'Ihe exceptions are: a) a blue-line will not be required before processino and; b) engineering approval will not be required (~these drawings are original design), t' 3.6 REVISICNS 'IO BPii'S 3.6.1 Revision by Vendor Drawings changed by revised vendor cbcuments shall be controlled in accordance with Section 3.1 and 3.5.1. Such revisions shall be initiated by the " Field Modified Hanger Sketches" or as needed by request of authorized engineerim or craft personnel.
- 3.6.2 Field Initiated Chances i
Field design changes shall be issued in accordance witn established engineering procedures / instructions. Revisions to vendor certified drawings will be revised in accordance with Section 3.8.1 of this procedure. 3.7 AS-BUILT DRAWING PREPARATION 3.7.1 Initiation of As-Built BRH
'ISMD shall support project priorities in the preparation of as-built drawings. The as-built peocess for BRH's shall begin with review of the hanger package to assure that all outstandino design change documents are included. 'Ihe reviewer shall review the TSMD file /
folder to assure the identification of design change documents. (' TSMD shall retrieve original design change documents as needed. Documental discrepancies shall te forwarded to the appropriate engineering group for resolution. i 6
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~_ p.ee
_ _ _ _ _ _ _ _ . _ _ _ _ _ . _ _ _ _ . _ _ _ _ _ . _ _ . _ . _ _ ..m_____._____ . . _ _ _ . _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ . . _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ . _ _ _ _ _ . _ _ _ _ . _ _ _
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'IUGCO ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE DATE -
CP-EI-4.0-22 7 7-5-64 5 of 7 3.7.2 Drawino Preparation All design cnange dX"Jments shall be incorporated into the BRH. After revision, the checker will assure that the infor:.ation on the A-B correctly reflects the change documents in the package, and tne drawings and dimensions depicted are satisfactory for design review by TSDRE. 'Ihe checker shall initial the " checked" column in the revision block, ard foraard the drawing to an approver. The approver shall check the drawing to assure all the required information is properly incorporated and initial the appropriate colunn in the revision block. Upon approval the drawing shall be forwarded to the appropriate engineering group for design verification. Upon conpletion of design review, performed in accordance with established engineering procedures / instructions, the revision block dated and the drawing sutmitted to DCC. 3.7.3 Revisions A BRH wnich has been "as-built" by TSMD may be revised to incorporate further design change documents. In addition, upon ccrnpletion of ( verification and certification activities, the BRH may te revised to incorporate TSAB comnents whic!1 reflect the final as-ouilt condition more clearly. 3.8 VENDOR N IFIED AS-BUILT CRAWING PREPAFATION l 3.8.1 Preparation of Vendor Certified BRH's Using VCDI A TDI shall be received from the applicable engineering organization prior to drafting. The drafter shall revise the BRH to incorporate changes delineated on the VCDI. All c!1anges made to the BRH are to be " clouded" and indicated by the new revision numoer in an adjacent small triangle. All " clouded" areas and triangles for the prior revision, if any, shall be removed. 'Ihe finished drawing shall be initialed by the drafter ana forwarded to the checker. The checker shall assure all information on the VCDI has been correctly incorp-orated and shall initial tne drawing and forward the BRH to the approver. The approver chall also check the drawire to assure all required information has been incorporated and initial the approval block. The TSMD approved BEH shall be forwarded to the applicable engineering organization for vendor certification and approval. Approved vendor certified BRH's shall be submitted to DCC for distribution.
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1UGOD ENGINEERING DIVISION INSTRUCTION REVISION ISSUE PAGE DATE CP-EI-4.0-22 7 7-5-84 6 of 7 3.9 CONI"aOL OF BRHL'S 3.9.1 General Preparation For information parposes, a piping isometric may be prepared showing the location, orientation, ard identification of pipe supports subject to as-built verification per Reference 1-B. The BRHL shall reflect the same piping configuration as the corresponding BRP, and should show only that information necessary for verification and analysis purposes. 3.9.2 Revisions to BPEL's
.A BRHL may be rev i sed to incorporate comrents per the TSAS coordinator, or as necessary to reflect as-built conditions. After the drawing has been updated, the drafting approver and the TSAB Coordinator shall jointly review the drawing to assure that all information has been incorporated, and initial the approval block.
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'IUGCO ENGINEERING DIVISION INSTRUCI' ION REVISION ISSUE PAGE DATE 7-5-84 CP-EI-4.0-22 7 7 of 7 ATIACHMENT A (TYPICAL) nvlandomvlorl n*i orscmmon lJ l a d a l dl n l l
. I
- Field engineer's coprevel. ( E!uelines only.)
Crctting coprever for non-bluelines.
- Orcfting opprover fcr bluelines.
(
- Crcfting checker.
- Orcftsperson.-
4/7 1
- Approval date. ,
L
- nevision level. ATTACH 1ENT A .
l E 3RCWN & ROOT, INC. PROCEDURE EFFECTIVE NUMBER REVISION DAT AGE CPSES i CP-CPM 6.3 11 08/08/S4 L of 7 TITLE: CRIGINATCR f N Y v Date REVIEWED 3T:htu,$Y $ v S&R QA Date PREPARATICN, APPROVAL, g 4c/ 7 l'../h .f'7-fd AND CCh""ROL CF gg s i ,TUGC0 QA
/,, /
. Data CPERATICN TRAVEIIRS '
APPROVED 3Y: , . /d c - hd I- b CONSTRUCTION PROJECT MGR Date N CPSES o.1 TA3II CF CONTENIS 1.0 IN RCDUCICN CONTRO 1.1 PURPOSE jg k~- 1.2 SCOPE 2.0 CENERAL
' COP ,p 2.1 RESPCNSI3ILITY \ -
gj 2.2 2.2.1 UESCRIPTICN CF AN CPERATICN TRAVELERE Ceneral Traveler Information \-/P'/ OLg\, 3.0 PROCEDURE 3.1 BASIC PREPARX"ICN SEQUENCE 3.1.1 Traveler Developeent 3.1.2 Traveler Content 3.1.3 Nu:sberins Secuence 3 .1.4 Initiation Authoritv esqui 3.1.5 3.1.6 Traveler Acoroval Distrib ution o f Travelers g 3 3.2 "'RAVELER CCNTROL 1 3.3 3.3.1 TRAVELER REVISICNS AND C'rLANGES Revision Preoaration - g= gag ' I l 3.3.2 Field Revisions For Non-ASME Related Travelers .%== ==q=1 I' 4.0 g;=3 . N.===* SUPPORTING MATERIALS l M 4.1 o.11 AFFECEDDCCUMEfrPS9'l FIGURES
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} 'Q
- Q[ . c/3 T'T"1 Figure 1 CONSTRUCION CPERATICN TRAVELER d
?igure 2 CCNSTRUC ICN CPERATION TRAVELER CCNTINUATICN SiiEET t---
4
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BRCWN & RCCI, INC. PRCCEDURE EFFECTIVE DATE P AG,.:. CPSES JUMBER REVISICN JCB 35-1195 CP-CPM 6.3 11 08/08/84 2 of 7
1.0 INTRODUCTION
1.1 PURPCSE This procedure describes the preparation, approval, and control of Operation Travelers used at CPSES to control activites. The
. Operation Traveler provides sequential instructions on how to perform a task, identifies the required inspection points, and specifies the documentation for these activities. The specified sequence on the traveler should be followed; however, due to construction interferences and other constraints, deviation from
.the sequence, with QA/QC concurrence, may be allowed. Additional controls in the bem of supplementary instructions or other pro-cedures, may be used to meet the applicable requirements.
1.2 SCCPE This procedure shall be used for safety-related and balance-o f-pla nt . activites. However, references to QA/QC do not apply to balance-o f-plant activities and those inspection functions shall be accomplished by other departments. 2.0 CENERAL 2.1 RESPONSI3ILITY Signature authority of an Operation Traveler shall be either the Construction Superintendents responsible for the work (or their designees) or the discipline engineers responsible for technical g uida nce. The 3&R Site QA Manager is responsible for monitori::g the implementation of the system through the assignment of QC inspection points and consultation with the ANI for selection of ANI inspection points for ASME-related activities, while TUCCD QA is responsible for the assigtnent o f QC inspection po int s fo r non-ASME ac tivitie s. Neither QA/QC or Engineering review are required for travelers of a repetitious nature tha t have a standard format. When such reviews are not performed, the initial traveler nteber shall be entered in the " Reviewed 37" b lock. The initial traveler should note the review waiver of sub seque nt traveler s . Even though travelers of a repetitious nature do not require QA , review of each individual traveler, ASME-related travelers of a i repetitious nature shall be routed to QA so that ANI review say l be performed on each individual traveler. ; i
p
- t 3RCW & RCC, INC. PRCCEDURE EFFECI7E REVISICN DATE PAGE CPSES NUM3ER JCB 35-1195 CP-CPM 6.3 11 08/08/84 3 of 7 The Operation Traveler (Figures 6.3-1 and 6.3-2) serves as a fabrication / installation / inspection checklist of operations necessary to achieve a quality and product. Accordingly, the checklist details will vary dependig on the complexity o f the operation.
2.2.1 Ceneral Traveler Information General information normally included on the Operation traveler is as follows:
- 1. Part, serial, or tag number and material description (s),
where applicable. Room number the item is in or will be installed is should also be provided.
- 2. The depart =ent assigned the task to perform operation (s) .
- 3. Operation description, methods, procedures (instruction) by number and revision and other information as required to successfully complete the operation in accordance with applicable requirements. Examination or test procedure /
instruction numbers and revision shall also be recorded on the traveler or supplementing report for examination or testing activities.
- 4. All dimensions and tolerances necessary to assure compliance with applicable design dras.ingo and specifications. This in-
, formation =ay be given by reference, provided persons per for=-
1::g the work have access to the referenced material.
- 5. Any needed offsite operations or processing is cited in the appropriate sequence with all other operation.
- 6. Necessary instructions for handling, cleaning, storing and preservig items.
- 7. Required QC/ANI inspection, hold, or witness points, as applicable .
3.0 PROCEDURE 3.1 BASIC PREPARATICN SEQUENCE ,
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L-L.: 3RCWN & ROCTI, INC. PRCCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JCS 35-1195 i CP-CPM 6.3 11 08/08/84 4 of 7 3.1.1 Traveler tevelooment The operation sequence and necessary detailed information on the traveler should be developed among the responsible construction personnel, the Discipline Engineers providing the technical guidance, and the cognizant QA Department representative responsible for the quality requirements. The Discipline Engineers or construc-tion personnel initiatig the traveler shall obtain Westinghouse l approval if the traveler involves NSSS equipment. 3 .1.2 Traveler content The traveler package shall contain, or may reference if normally available, the drawings, procedures, instruction, manufacturer's manuals /guidlines, etc., necessary to accomplish the activity. Documents required for fabrication or installation activites may be issued for inclusion into a traveler package. The document shall be identified as beig part of t!w traveler package and that it ca nno t be u >ed independently of the traveler package by a stamp stating
Thi document shall be used only in conjunction with Operation Traveler # ".
It shall be the responsibility of the organization controlling the package to ensure the current document revision number is re ferenced on and included in the package, and is bei::g used to perform the activity. This verification shall be made each day the package is used. J EXCLUS ICN: Traveler packages containing drawings which have i weld nunbers assigned by Welding Engineering, and all Hanger Packages, are excluded from the aforementioned control alternative. 3.1.3 Numberins Seouence Except as described in paragraph 3.1.4, the controlling organization shall assign the number to. the traveler and provide records showing to whom the traveler was issued, and maintain records to indicate a history of all travelers generated and the activity covered by the l travelers. The traveler number should be the sa=e as the item's identification number when possible (e.g., hanger mark number, equipme nt nunber , e tc . ) . Alternatively a nu= bering sequence similar to the following may be used:
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3 ROW & ROM, INC. PROCEDURE EFFECTIVE NUMBER REVISICN DATE PACE CPSES J03 3 5-1195 CP-CPM 6.3 11 08/08/84 5 of 7 "MP90-001-02-5000" MP = Identification letters representing the craft depart =ent or engineerig discipline origi::ati::g the traveler. 90 = The calendar year in which the traveler was written. 001 = The individual sequence staber identifyiq a particular traveler. 02 = Unit atzber may be included, but is not required. 5000 = The turnover (start-up) system nts::bar for the activity described on the traveler. 3.1.4 Co ndut e Sucoort Travelers The log discussed in paragraph 3.1.3 is cat required for conduit support travelers. Accountability for these travelers is accomplished by QC walkdown cf a conduit run with a subsequent verification that the required travelers are on file in the Per=anent Plant Records Vault. N ME: Operations on generic travelers for conduit supports and cable tray supports cay be worked out of sequence with-out being individually approved by QA/QC as required in Paragraph 1.1, 3.l.5 Initiation Authority Travelers may be initiated by Engineering disciplines or Construction Superinte nde nt . 3.1.6 Traveler Acoroval QA shall review and approve the ::aveler by signing the " Reviewed 3y" block. 3.1.7 Distribution of Travelers After review by QA/ANI, as applicable, the traveler is returned to the controlliD6 organization for recordig and distribution.
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3RCh'N & RCCT, INC. PRCCEDURE EFFECI!7E NUMBER REVISICN DA*E PACE C?SES JC3 35-1195 CP-CPM 6.3 11 08/08/84 6 of 7 3.2 TRAVELER CONTROL Traveler packages shall be issued to craft personnel as they are needed for work. The traveler package shall remain in the work area until the work has been comptstad and accepted by QA/QC or until the and of the shift, vnichever is first. Unit 2 Travelers shall be issued in accordance with CP-C?M 7.1. Travelers shall be completely maintained throughout the construction process. Each compte,te operation requires the signature and date of the person completing the task. This shall be accomplished at the completion of each operation and prior to moving parts or assemblies to the next scheduled operation. All identifed hold points shall be honored and work shall not proceed beyond that point until acceptance of the hold point is shown by the QA/QC/ANI representative's signature and date opposite the hold po int. The results of the QA/QC inspection shall be recorded in the QA/QC Eng column. No te : QC inspections may also be documented on inspection
- re port s. The se inspection reports should remain with the traveler.
i 1 Upon completion of all the steps listed on the traveler, the traveler shall be returned to the controlling organization for further processing, as required. ASME completed travelers shall be forwarded to B&R QA while non-ASME completed travelers shall be forwarded to TUCCO QA for review and subsequent filing in the Permanent Plant Records Vault or Interis Records Vault. l Travelers governing non-Q activities shall be forwarded to the 30F office for maintenance. 3.3 *RAVELER REVISION AND CHANGES 3.3.1 Revision Preearation l Except as provided below all changes, regardless of their signific- l ance, must be documented on the traveler, indicating the operations affected, description of the change, and QA/QC's concurrence. The l revision number and a description of the chacge will be noted below l j
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f 3RCWN & RCC, INC. PRCCEDURE EFFECI7E NLH3ER REVISION DATI PAGE C?SES t JC3 35-1195 CP-CPM 6.3 11 08/08/84 7 of 7 the last traveler operation, or on a continuation sheet. The item being changed shall re ference the user to the described change. Exception: Changes of a referenced doctanent to a higher revision level where holdpoints are ::either added or deleted, do not require rerouting for QA/QC concurrence. If holdpoints are added or deleted, the traveler revision must recieve the same approvals as required for the original traveler. Completed operations may be repeated if documented on the traveler. Operations which have been completed btit which require reworking may be added to the traveler provided: ,
- 1. The added operation is the same as the original operation;
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- 2. The added operation includes the reason for the addition (e.g. ptmp unbolted due to interference);
- 3. The same hol'dpoints are provided for the additio::al operation as the original operation.
The adding of this operation will not effect a revision or require the traveler go back through the entire review cycle. However, travelers reviewed by the ANI shall be resubmitted to the ANI for r eview. Other revisions shall be routed for the same approvals + required for the original traveler. 3.3.2 Field Revisions for Non-ASME Related Travelers Where it is not feasible or practical to route the traveler revision, the QA/QC representative in the field who is familiar with the task being perfor:ned may approve a revision to the traveler provided the followirs provisions are =et: i
- 1. The revision is cot a significant departure from the original concep t;
- 2. The responsible Quality Engineer is made aware of this re-vision at the first available opportunity by the QA/QC rep-
' rese nta tive ;
- 3. The revision is signed by the responsible Construction Super-intendent, or responsible ecgineer.
i j The QA/QC representative signs and dates the traveler showing approval of the revision described above. I
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l 1 BROWN & ROCT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REV IS ION DATE PACE 1 103 35-lt95 CP-CPM 6.3 11 08/08/84 2 of 2 FIGURE 6.3-2 CCNSTRUCTION OPERATION TR.WIL R CorI:.'UATIO : OCMS*WWTCM CPTMAfiC4 ** A . c.I A : m e nuan.g OITY CLSCRIMtCN
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