ML20080F763

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Rev 0 to Procedure 90GA-0ZZ11, Temporary Mods. Related Info Encl
ML20080F763
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 05/10/1982
From: Gardner B
ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To:
Shared Package
ML20079P594 List:
References
FOIA-83-161, FOIA-83-A-9 90GA-0ZZ11, 90GA-ZZ11, NUDOCS 8402130143
Download: ML20080F763 (43)
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REVIEWS REQUIRED: NUCLEAR SAFETY h NO QUALITY SECTION h NO NUCLEAR SAFETY ANALYSIS REQUIRED: YES h l TECHNICAL REVIEWER M g / M J DATE 8/.2//.2.

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.l r-P PALO VERDE NUCLEAR GENERATING k- STATION MANUAL NO gocg_ozz11 REVISION

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TEMPORARY MODIFICATIONS t Page 2 of 22 #

.f CONTENTS SECTION P_A3 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 DEFINITIONS AND ABBREVIATIONS , 3 4.0 RESPONSIBILITIES 5

5.0 INSTRUCTIONS 7

5.1 Linitations 5.2 7 Documentation 5.3 7 Installation 5.4 Auditing 10 5.5 10 Restoration

, 11 APPENDICES Appendix A - Tenporary Modification Request Sheets 13 Appendix B - Temporary Modification Log Sheets -

18 Appendix C - Temporary Hodification Tags 20 Appendix D - Temporary Modification Flow Chart _ 22' 4

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\~ STATION MANUAL 90GA-0ZZll REVISION TEMPORARY MODIFICATIONS O Page 3 of 22 -

g 'h 1.0 PURPOSE 1.1 To establish the requirements for Tem'porary Modification Control including authorization, responsibility, limitations, field identification, documentation and restoration during phase I, Preoperational Testing at PVNGS.

1.2 To promulgate the Temporary Modification Control Log and the Temporary Modification Tags to be utilized during the startup activities prior to Fuel Load. _

l.3 This procedure complies with the Operational Quality Assurance Program, 60PR-0ZZ01.

2.0 REFERENCES

2.1 Implementing References 2.1.1 None

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2.2 Developmental References 2.2.1 90PR-0ZZ01, Startup Program 2.2.2 70AC-0ZZ01, Procedure Format, Content and -Numbering 2.2.3 60PR-0ZZ01, Operational Quality Assurance Program 2.2.4 90AC-0ZZ02, System Test Conduct ,

2.2.5 90GA-0ZZ28, Prerequisite Test Conduct 2.2.6 30AC-92Z01, Work Control 3.0 DEFINITIONS AND ABBREVIATIONS 3.1 Temporary Modification - (TM) - A temporary modification is defined as the alteration or placement of components into a configuration that is not in accordance with the latest .

approved project drawings or documents. These modifications may include:

3.1.1 Changes to installation configuration including components

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r PALO VERDE NUCLEAR GENERATING P CEDURE k STATION MANUAL NO 90cA-0ZZ11 REVISION TZMPORARY MODIFICATIONS , "o Page 4 of 22 o

'h 3.l.2 Alterations to component operating logic, including electrical jumpers and lifting leads.

3.1.3 Instr.llation of temporary parts or material, including pipe blocking or bypass devices.

3.1.4 Interchanging of compatible pieces of equipment.

3.1.5 Changes in instrument set points.

3.1.6 Incomplete or incorrect installations not identified on

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the Final Walkdown Punchlist.

3.1.7 The following modifications are considered to be exempt from the requirements of this procedure:

3.1.7.1 Items carried on a Final Walkdown Punchlist.

3.1.7.2 Test Modifications governed by 90AC-0ZZO2 " System Test Conduct" or 90GA-0ZZ28 " Prerequisite Test Conduct".

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3.2 Temporary Modification Reque'st (*"MR) - A form used to identify and document modifications made to facilitate testing and activities associated with testing. It identifies the nature of the modification, location and purpose; including a brief statement on the reason for the modification. -Installation -

and restoration / removal of the modification is documented by sign-off on this form.

3.3 Temporary Modification Log (TML) - A sequential listing of Temporary Modifications in a startup system. Its two purposes are to provide auditable serialization of TML's and to provide a summary reference of Temporary Modifications in the startup system.

3.4 Temporary Modification File - A complete history of Temporary Modifications, active and inactive. 'It includes Temporary Modification Requests and Temporary Modification Logs filed by -

startup system.

3.5 Temporary Hodification Tag-(TMT): An orange tag (Appendix C) .

used to alert personnel that the system has been modified to permit testing or related activities.

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P PALO VERDE NUCLEAR GENERATING N STATION MANUAL 90GA-OZZll REVISION TEMPORARY MODIFICATIONS g 0' Page 5 of 22 #

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3.6 Abbreviations

3.6.1 TM - Temporary Modification (s) 3.6.2 TML - Temporary Modification Log 3.6.3 TMR - Temporary Modification Request ,

3.6.4 TMF - Temporary Modification File 3.6.5 TMT - Temporary Modification Tag (s) 3.6.6 PSE - Principal Startup Engineer.

3.6.7 STC - Shift Test Coordinator 3.6.8 TC - Tagging Coordinator 3.6.9 TD - Test Director 3.6.10 SS - Shift Supervisor .

3.6.11 STGS - Shift Test Group Supervisor 3.6.12 TGS - Test Group Supervisor 4.0 RESPONSIBILITIES 4.1 Test Director (TD) - The TD is responsible.to initiate, document and implement Temporary Modifications (TM) as-dictated by test related activities. These responsibilities include:

4.1.1 Complete the Temporary Modification Request (TMR) sheets specifying each required Temporary Modification Tag (TMT) as prescribed by this procedure.

4.1. 2 Ensure that TMT's are not used in lieu of CAUTION or DANGER tags and that the TM does not jeopardize personnel safety, deform or permanently alter components, or cause -

l the system, component or equipment to be operated in a manner potentially damaging to the equipment.

4.1.3 Advise the Shiit Test Coordinator (STC) of requested TM

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PALO VERDE NUCLEAR GENERATING (Ro CEWRE STATION MANUAL 90GA-0ZZll REVISION 0

TEMPORARY, MODIFICATIONS g Page 6 of 22 ,

h 4.1.4 Supervise installation of TM, attachment of Temporary Modification Tags (TMT) and provide verification of compliance of TM installation per'this procedure to the Tagging Coordinator-(TC).

4.1.5 Initiate requests'for work required to clear / restore the TM.

4.2 The Shift Test Coordinator - (STC) is responsible to assess the impact of TM on testing in progress or scheduled. These _

responsibilities include:

4.2.1 Work closely with the Shif t Supervisor (SS), advising and consulting, to maintain cognizance of plant / testing ctatus in considering timeliness of authorizing installation of TM.

4.2.2 Authorize requested TM installation when appropriate to do so without impact on tasting.

4.3 The Tagging Coordinator (TC) is responsible to: '

4.3.1 Maintain the Temporary Modification File (TMF).

4.3.2 Prepare TMT when authorized to do so by the STC.

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4.3.3 Assign a cognizant independant reviewer to validate TM restoration / removal.

4.4 The Principal Startup Engineer (PSE) is responsible to remain

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cognizant of activities within startup systems assigned to him. .The responsibilities include:

4.4.1 Co izance of prerequisite and preoperational testing.

'1 4.4.2 Initiation of Temporary Modifications (TM) that are required in-the system but not under control of an assigned Test Director (TD). -

4.4.3 Initiation of requests;for work' required to clear Temporary Modifications not under control of an assigned .

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Test Director.

  • 4.4.4 Follow-up required activities by support groups (APS g,, Maint, BPC, Veindors, etc) to expediently clear / restore the gy TM.

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PALO VERDE NUCLEAR GENERATING (ROCEWRE o i

STATION MANUAL 90GA-0ZZll REVISION TEMPORARY MODIFICATIONS '

Page 7 of 22 ,

'h 4.4.5 Verify completion of the work required to clear / restore the modification and removal of TMT.

4.4.6 Prior to issuance of Operating License, audit the TML and initiate a transfer of outrtanding TMT's to control of 73AC-92Z05, Temporary Modification, Jumper and Bypass Device Control.

5.0 INSTRUCTIONS (See Appendix D)

5.1.1 When it requires heating, cutting, welding, cable pulling or material bending of permanent plant equipment, be accomplished only by qualified personnel using approved procedures..

5.1.2 Require authorization by the STC and all tags prepared prior to commencing the modification. '~

5.1.3 Not have tags removed until restoration has been verified and the removal is authorized by the Test Director or Principal Startup Engineer.

5.1.4 Be evaluated prior to conducting system tests and those temporary modifications determined to potentially invalidate test data shall be restored prior to performing such tests.

5.2 Documentation 5.2.1 The Temporary Modificaton Log shall be initiated by Startup when testing is authorized and will remain in effect until issuance of operating license, at which time it will be transmitted to the appropriate PVNGS Operatione Supervisor for review and retention in permanent plant records.

5.2.2 Field identification of temporary modifications shall be ,

accomplished by attaching the TMT completed in accordance with the instructions in Appendix C. Tags shall be placed conspicuously and wherever possible directly on the wire, cable or component modified. In cases where the temporary modification affects the operating logic or setpoints of a system, each control panel (both local and remote) shall be tagged to ensure operating personnel are aware of the avpuanongy,3,_ modification.

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P PALO VERDE NUCLEAR GENERATING NO STATION MANUAL 90cA-0ZZll REVISION

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TEMP 0EARY MODIFICATIONS .O Page 8 of 22 ,

h 5.2.3 The Temporary Modification File (TMF) shall be kept in the STC's office.

3 5.2.4 The TMF sh411 be divided into two sections, both of which will be in alphabetical order by startup system designation.

5.2.4.1 The first section.shall'coctain the Tenporary

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Modification tog'(TML) and the active TMR sheets.

5.2.4.2 The second section shall contain inactive TMR sheets.

t 5.2.4.3 In the ACTIYE section, the TML for that startup system shall be placed in front of the TMR sheets and shall 4

be a sequentially numbered index to aid in locating TMR sheets and provide a summarv/of both active and inactive TMR for review / audit purposes. Instructions for completi,ni the TML are contained in Appendix B.

t 5.2.4.4 Active TMR sheets for that stsrtup system shall be

  • maintained directly,behind the TML. Each'TMR shall be utilized to identify ~one ' set of TMT associated with a modification. Several tags might be required to alert personnel to various locations that a TM exists. The instructions for completing the TMR sheets are in

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Appepdix A. . --

5.2.4.5 In the INACTITE section, the TMR sheets for TM that have been reytored/ removed and signed off shall be filed numerically for each startup system. < r

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5.2.5 Numbering (Serializing) TMR sheets and TMT shall be a, e f thret part number. The first part' indicates the '

i- applicable system (i.e. system letter designator from

' ' reference 2.2 2). The second part is sequential number (3 Digit) ind'cating i the number of temporary modifications made to the system. Individual tags are further identified by a letter following the sequenece number.

Chemical.. and Volume Control (CH) Sy' stem. -

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G5J2.5.1 When more than twenty-six tags are pequired.,the

,e individual tag idenfication. number shall become

'l, alpha-numat(c(i.e.'CH-003Aletc.)(..

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PALO VERDE NUCLEAR GENERATING (ROCEDURE

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o STATION MANUAL 90cA-0ZZll REVISION TEMPORARY MODIFICATIONS 0 Page 9 of 22 '

h 5.2.6 TMR sheets shall be completed by the Test Director (TD), Principal Startup Engineer (PSE) or designated person in accordance with instructions in Appendix A, entering all required information and marking non-applicable blocks N/A.

5.2.7 The Test Director or Principal Startup Engineer shall prepare a graphic (See Appendix A) of the temporary modification and attach it to the TMR. The graphic shall be one of the following: .

5.2.7.1 A 1/4 or 1/2 size microfilm reproduction of the affected drawing, with the modification depicted in red.

5.2.7.2 The affected portion of the drawing reproduced by copy machine, with the Temporary Modification depicted in red.

5.2.7.3 A hand-drawn facsimile of the af fected portion of the drawing, with the Temporary Modification' depicted in

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red.

5.2.7.4 In all cases, the graphic shall present sufficient information to adequately assess 'he impact of the modification on the system being m>dified. (i.e. -

flowpath, pressure boundary, circuit logic, etc.).

5.2.8 The graphic shall be identified by printing the following information in red on the face of the graphic:

5.2.8.1 The serial number of the TM.

5.2.8.2 The name of the requestor.

5.2.8.3 The drawing or document number showing the TM.

5.2.9 The TC will prepare a TML in accordance with Appendix A

  • and forward the TMR sheets to the STC.

5.2.10 The STC shall consider impact of the requested .

modification on testing in progress or scheduled. .

5.2.10.1 When timely to do so, the STC shall authorize installatibn of the TM by placing his signature and date signed on the TMR sheet in accordance with Appendix A. (item 13).

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PALO VERDE NUCLEAR GENERATING NO STATION MANUAL 90GA-0ZZll REVISION TEMPORAR1 MODIFICATIONS g 'o. Page 10 of 22

  • h 5.2.11 The TC shall:

5.2.11.1 Prepare the required TMT from^ information contained on the TMR and details from the TD or PSE as needed.

5.2.11.2 Deliver the TNT to the TD or PSE upon request at the l STC office.' l 1

1 5.2.11.3 Insert the TMR in the ACTIVE file of the TMF.

l 5.3 Installation 5.3.1 The TD or PSE will direct the installation of the modifiction in accordance with approved documentation. and be responsible to attach or direct the attachment of the TMT when the modification is installed.

5.3.2 The TD or PSE shall verifiy the correct installation of the modification and attachment of the TMT. He shall communicate such verification to the TC by signature and date on the TML in accordance with Appendix B. (item 11).

5.3.3 The TD or PSE shall act expeditiously to cause the TM to be installed for as short a period of time as is' reasonably possible. He shall:

5.3.3.1 Prepare necessary work request documents (WR, EER, SWP, SFR, etc.) to accomplish whatever support activity is required to clear /rcstore the TM.

5.3.3.2 The TD shall communicate expediting' requirements to the PSE for follow up to accomplish expeditious completion of clearing / restoring tasks for TM initiated by the TD.

5.4 Auditing 5.4.1 The Shif t Test Group Supervisor (STGS) is responsible for auditing the TMF. He shall:

5.4.1.1 Audit the TML and TMR weekly to verify. legibility. -

accuracy and complete compliance with the requirements of this procedure.

5. 4 .1. 2 Direct the audit / survey of TMT shown by the TMR to be

.. ,j actively installed as he considers it necessary to ensure complete compliance with this procedure.

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'h 5.5 Restoration t

5.5.1 Partially Restored Temporary Modifications may be accommodated by accomplishing the partial restoration and rer'.ving only the effected tag (s). The TMR sheet should be annotated accordingly and the re=ored tags attached for review / audit purposes. The TML shall not be closed out until all restorations are satisfied.

5.5.2 When the work required to remove / restore the TM is reported to be complete, the PSE or TD shall

5.5.2.1 Ensure that the work is complete, was accomplished in accordance with an approved document and is documented.

5.5.2.2 Ensure that conpletion of the work causes the circuit or equipment to be in compliance with design requirements.

5.5.2.3 Direct the removal of the TMT and return of them to

_ the TC. ,

5.5.2.4 Verify removal and return of TMT to the TC. Signify such verification by signature and date on the TML in accordance with Appendix B. (Item 12).

5.5.3 The TC shall complete documentation requirements to close out the TM. He shall:

5.5.3.1 Attach the TMT to the TMR or if the. number of TMT is prohibitive, establish a means of maintaining the TMT until independent verification is complete.

5.5.3.2 Assign an individual other than the person accomplishing section 5.5.2.1 through 5.5.2.4 to independently verify restoration / removal of the TM.

The person assigned shall be cognizant of the activities, circuits, systems, etc. involved in the TM.

5.5.3.3 Upon completion of the independent verification.

5.5.3.3.1 Destroy the TNT.

5.5.3.3.2 Remove the TMR from the ACTIVE file and file it in the INACTIVE section of the TMF.

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PALO VERDE NUCLEAR GENERATING PROCEDURE go STATION MANUAL 90GA-0ZZll REVISION TEMPORARY. MODIFICATIONS g "O Page 12 of 22

  • 5.5.4 The assigned independant verifier will conduct a survey of equipment and documentation. He shall:

5.5.4.1 Verify that all TMT have been removed and are attached to the TMR or are filed in the STC office.

5.5.4.2 Verify that the work is complete and was accomplished in accordance with an approved document. Such approval exists if work was accomplished by any of the approved methods listed under RESTORATION on the TMR sheet.

5.5.4.3 Verify that the completed work causes the circuit or equipment to be in compliance with design requirements.

5.5.4.4 Return the TMR and TMT to the TC, sign and date the TMR and.show his job classification in accordance with Appendix A. (item 18).

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CEDURE PALO VERDE NUCLEAR GENERATING %R APPENDIX A STATION MANUAL 90GA-0ZZ11 Page 4 of 5 REVISION TDf?ORARY MODIFICATIONS G Pcge 16 of 22

'f-Temporary Modification Reauest Instructions A. The person requesting a Temporary Modification.shall complete the following:

hInterSystemDesignator.

hEnterUnitAffected(i.e.'1,2,or3orWRF;ifco=monenter1-3, 162, 1&3, 2&3).

h Enter the number of the document showing the requirement for the modifications. (i.e. Test Procedure No. etc.)

Note: If Modification is required to a component which is not in the boundaries of test procedure being performed but is required to support the test enter the procedure number being performed. But explain fully in blocks 12 and 13.

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hEnterSerialNo.obtainedfromtheTemporaryModificationLog (Item 6). .

hEnteralphabeticalTag.No. If additional tags are required beyond D attach continuation sheet.

Enter Location where tag will be attached (i.e. meter ID on Cc,ntrol Panel) .

hEnterDrawingNo.andcoordinateswherethemodificationcan best be identified. (May be physical location or electrical connections, i.e. elementary, single line, loop dwg. etc.).

h Enter Name of person who has been assigned to attach tag.

Enter Data Tag Attached. (Modification must be accomplished prior to tagging).

h Enter Reason for Temporary Modif'ication in plain language.

Enter Description of Modification to be accomplished; use all descriptive information to ensure reviewing personnel enn clearly understand. Include effect this modification will

  • have on system operations.

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PALO VERDE NUCLEAR GENERATING PROCEDURE o APPENDIX A STATION MANUAL 90CA-OZZll Pare 5 of 5 REVISION TEMPORARY MODIFICATIONS O Page 17 of 22 ,. y Temporary Modification Recuest Instructions h Test Director signature verified accuracy of TMR.

h Shift Test Coordinator signature here authorizes installation of the requested modification.

I h Person removing TMT signs here when TMT are returned to T.C.

} h Date of TMT removal. .

h Test Director signature here confirms that the temporary modification has been cleared and all the tags have been removed and returned to the Tagging Coordinator, h Test Director enters the number of the work request, work order, startup work permit, drawing revision, design change package, or whatever means was used to clear the Temporary Modification. All blanks'must have an entry. Write N/A in those blanks that do not apply. ,

h Signature here indicates that the person assigned as independent verifier has examined the documents noted and has inspected the inscrument, equipment, etc., and confirms that the instrument, equipment, etc., is in accordance with design requirements.

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PALO VERDE NUCLEAR GENERATING PR CEDURE APPENDIX B STATION MANUAL 90GA-0ZZ11 Page 1 of 2 REVISION TEMP 0FARY MODIFICATI0"S 0 Page 18 of 22

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v PALO b..ADE NUCLEAR GENERATING PROCEDURE o APPENDIX B STATION MANUAL 90CA-OZZll Page 2 of 2

~

REVISION TEMPORARY MODIFICATIONS o Page 19 of 22 *

'f-Temporary Modification Log Instructions Preparation

  • h Enter page no. 1 of 1 (if additional pages are required change page numbering cud initial).

hReserved.

Enter Unit No. 1, 2, or 3. If Water Reclamation enter "WRF"; if common enter 1-3. -

Enter Startup System Designator.

Print the name of the Principle System Engineer responsible for the Startup system.

Entering Index Items Enter Serial No. which also appears on TMR (Item 4 of pg. 3 of 6).

h Enter Date Authorized by Shift Test Coordinator.

hEnterIdentificationofComponent/ System /CableModified. (Brief description if necessary)

---'h ' Enter'ndme'~6f Terson initiating Temporary Modification Request.

h After Modification is accomplished and tags attached Tag Coordinator enters the date accomplished.

h Test Director signs- here indicating that the TM is installed per the -

TMR.

Restoration l h Date and signed by the verifier and TMR sheet removed from Active

! file and placed in the Inactive file. ,

! NOTE Partial restoration shall be recorded on the Request.

  • The Log shall be signed only when all restoration is

/ complete.

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e PALO VERDE NUCLEAR GENERATING PROOEDURE go APPENDIX C STATION MANUAL 90c4 02211 Pace 1 of 2 REVISION

'1DIPORARY MODIFICATIONS 0 Page 20 of 22 ,.

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TAG NO. TAG NO.

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LOCATION LOCATION ' ' ' " ' ' ' ' ' --'

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P PALO VERDE NUCLEAR GENERATING NO APPENDIX C STATION MANUAL 90cA-Ozzli race 2 of 2 REVISION TEMPORARY MODIFICATIONS 0 Page 21 of 22 ,

, *f-TEMPORARY MODIFICATION TAG INSTRUCTIONS INSTRUCTIONS The Temporary Modification tag alerts personnel that the system is changed for purposes of startup testing or other activity. ,Infor=ation provided must be clear and accurate.

NOTE: This tag is not to be used as a substitute for danger or cautionary tags.

h Block out entire line with black marker pen.

h Enter Startup Scoping No. with subsystem designator (i.e. LN-05),

hEnterSerialNo.fromTMRsheetwithletterindicator, hEnterLocationorComponentNo. (for instrument or sensor, enter No. ,

for cable enter ID No. & Terminal No., etc.)

\

Briefly describe temporary modification, (i.e., Set point chang 2d to 25 psi; cable wires A and B reversed; l'ogic changed to open pump discharge after pump starts, etc.)

hEnterDateTagAttached, hEnterNameofPesponsiblePrincipalStartupEngineer.

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PALO VERDE NUCLEAR GENERATING [RO APPENDIX D STATION MANUAL 90cA-Ozzli Page i of 1 REVISION TEMPORARY MODIFICATIONS g d Page 22 of 22 *

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ATTN: BILL SAYLDE CC: B3B BRIGGS F2 : HVMC-Si PH2NE C2N 6/18/82 IN RESPONSE TO THE **Je QUESTIONS, THE F2LL2'!ING INF0FMATI3N IS PE3VIDED:

1. Q: "JHAT IS THE DIELECTRIC STEENGTH 3F THE EAYCHEM HVTM TUBING USED IN T1E HVMC-5 KITS? DOES THIS DIFFER DETUEEN EXPANDED 3R EEC3VEEED TUDING7 As 'THE DIELECTRIC STRENGT!{ IS PNE HUNDT.ED FDETY }lV/CM, MEASUEED AT 3M 3ICKNESS. T*!!? NUMBEP IS INVERSELY PESP,'IRTI 3N AL T2 T:!E SCUARE R33T 3F MICKNESS, S3 V2ULD DE HIGHER AT THINNIE VALL THICKNESSES. TYPICAL APPE CATI 3N RAN3ES 'JOULD VAFY BETVEEN 1 5 AND 2 3 MM THICX. (N3TE: MULTIPt.Y

~/ THICKNESS T3 GET DIELECTEIC BREA:'D3*iN 72LTA'iE. )

2 2 C. IS THE FILI.ER REQUIEED TD HAVE INS UL ATION PF.3PEPTIES?

A N3, ITS FUNCTION IS A V2ID FILLEF. THE INSULATI2N IS PR3VIDED BY

. THE T*J3 LAYEBS OF HUTM AND THE AIE SPACING IN THE APPLICATI2N.

1 FEGARDS, RSB SCOTT 1

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  • RAYCHEM HIGH ( .TAGE MOTOR CONNECTZON K8T{ TYPE HVMC ,

INSTALLATION INSTRUCTIONS g lKING TCOLS 8 TECHNIQUE -

RAY; HEM FH-2609 TORCH, WITH 6-FT. HOSE (AD 1433), REGULATOR VALVE (AD13583, AND LP GAS TANK (MIN.1 GALL 0ft SIZE) IS THE MOST PRACTICAL COMBINATI0ft OF IQUIPMENT FOR SHRINKING HVMC MATERI ALS.

'- Y ADJUST REGULATOR TO APPROXIMATELY SPSI. ADJU$T TORCH TO OBTAIN 12-INCH FLANE, BLUE WITH YELLOW TIP, WHEN TRIGGER IS PULLED.

APPLY FLAME TIP TO HEAT-SHRINKABLE PARTS WITH RA?ID BRUSHING MOTION-KEE? IT MOVING, TO AVOID SCORCHING. WORK ALL AROUt3D SLEEVE AT ONE POINT; THEM MOVE ON TOWARD UNSHRUNK AREA, STILL WORKING AROUND PART. PINPOINT FLAME SHAPE IS NOT RECOI4 TENDED. IT WILL BURf1 THE OUTER SURFACE 3EFORE e

THE INf!ER ADHESIVE CAN MELT AND FLOW.

WHEN HEATING TO SHRINK COATED PARTS, A SLIGHT BEAD OF ADHESIVE AT EACH END OF THE SLEEVE, AND A SM00TH OUTER SURFACE WILL INDICATE SUFFICIENT HEAT HAS BEEN APPLIED TO FORM AN ADHESIVE SEAL.

ALTERNATIVELY, A HIGH-POWERED HOT AIR GUN WITH SUITABLE ADAPTER AND -

REFLECTOR MAY 3E USED, WHERE A 110 VOLT POWER SUPPLY IS AVAILABLE.

RECOMMENDED IS RAYCHEM'S MODEL Cv-2102 HEAT Gun, WITH GS-123 ADAPTER AND TG-24 REFLECTOR. FOR FASTER HEATING, THE 220 votT, MODEL cv-2103 IS AVAILABLE, AND USES THE SAME ADAPTER AND REFLECTOR.

CHECK KIT SELECTION GUIDE FOR: SUPPLY CABLE CotIDUCTOR APID 0.D.

MOTOR LEAD DIAMETER

- BOLT LENGTH LUG TYPE OETAIN SUPPLY OF ELECTRICAL GRADE FILLER PUTTY AND SHIELDING TAPE.

. = - - - _ - . ...

, KIT SELECTION GUIDE .

SUPPLY CABLE MOTOR LEAD STANDARD NEMA KIT CATALOG AWG MIN. MAX. MIN. ' max. 2-HOLE COPPER LUGS t

NUMBER RANGE 0,D, OrD, 0,D. O , D , MAX IMUM SOLT L ENGT'4-i HvMC-5-15/20-00 #8-#4/0 . 32'.' 1.00" .32" 1.00: 1"  !

4 HVMC-5-22/22-00 250-500MCM .85" 1.50" .50" 1.50" 1h"

- u HvPt-5-30/?0-00 600'1000MCM 1.10" 2.00" .62" 2.00" 14" . _ _

Hwi-5(081324)

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- SUPPLY CABLE SHIM (S) MOTOR LEAD SHIM (S)

(AS REQUIRED) (AS REQUIRED)

I\ % \ i ADHESIVE COATING _HV TUSING (2 LAYERS)

I- I ELECTRICAL GRACE FILLEg ,

FURNISHED V/ / /l SEMICONCUCTivE SY OTHERS l SHIELDING TA P E r I l' ~

SHTM APDLICATION DIMENSIONS l TABLE 1

SUPPLY CABLE MOTOR LEAD I

DIAMETER NUMBER DIAMETER NUMBER ;i KIT PART NO. INCHES OF SHIMS INCHES OF SHIMS 'I HvnC-5-13/20-00 .32 - .75 2 .32 - .75 2 ij

.l

.76 - .95 1 '.76 - .95 1 i l

.i ovER .95 0 ovsR .95 1 i

'iHVMC-5-22/22-00 .85 - 1.10 1 .50 - .90 2 <

l ovER 1.10 0 .91 - 1.10 1  ;

! ovER 1.10 0  :

!HvMC-5-30/30 1.10 - 1.30 2 .62 - 1.00 3 l 1.31 - 1.50 1 1.10 - 1.30 2 ovsR 1.50 0 1.31 - 1.50 0 HVMC-5(081324)

DIRECT READING DIAMETER TAPE - INCHES p ,~. . .~ .... . .. . .... ..... ..... u . ia as.. ,1.. . ,:, < ,a'

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1. TRIM BACK SUPPLY dABLE TERMINATION END AS REQUIRED, TO EXPOSE AT LEAST h" 0F BARE LUG BARREL. CLEAN LUGS AND CABLES WITH SUITABLE SOLVENT.
2. MEASURE DIAMETER 0F MOTOR LEAD AND SyPPLY CABLE, USING THE DIAMETTRr TAPE PRINTED BELOW SHIM TABLE.' REFER TO TABLE 1 FOR SHIM SLEEVES REQUIRED TO MATCH CABLE AND LEAD DIAMETERS. SHIM SLEEVES ARE 4h" l LONG, BLACK WITH RED INNER COATING IDENTIFIED IN, LABELED BAGS. WHEN i- MORE THAN ONE SHIM SLEEVE IS REQUIRED ON A GIVEN CABLE, ALWAYS APPLY THE SMALLEST SLEEVE FIRST.

i

3. POSITION REQUIRED SHIM SLEEVE (S) OVER CABLES SO THAT INNER END OF SHIM IS FLUSH WITH CUT END OF CABLE INSULATION OR TERMINATION. HEAT-TO SHRINK IN PLACE, ONE AT A TIME. IF REQUIRED, POSITION AND l SHRINK SECOND SLEEVE ON TOP OF FIRST, ETC.

i

4. SLIDE TWO LONG RED SLEEVES OVER CABLES, AND MAKE UP BOLTED LUG:

CONNECTION. DO NOT EXCEED MAXIMUM EOLT, LENGTHS SPECIFIED IN ,

~

SELECTION GUIDE.

5. APPLYELECTRICAbGRADEFILLERTOCONNECTORFLAT REA TO FORM A SMOOTH CONTOUR OVER BOLTS. USE ONLY ENOUGH FILLER TO: CONTOUR THIS AREA. BE SURE TO LEAVE h" LUG BARREL CONTACT AREAS CLEAN.
0. BEGINNING AT ONE BARE LUG BARREL AREA, APPLY TWO HALF-LAPPED LAYERS L

OF SHIELDING TAPE ACROSS FILLED AREA TO.0THER BA'RE LUG BARREL, CONTINUE.TO APPLY SHIELDING TAPE TO BUILD UP LUG BARRELS TO-A-DIAMETER EQUAL TO THE OUTER DIAMETERS OF THE SHIMS ALREADY INSTALLED. FORM A SMOOTH CYLINDRICAL CONTOUR OVER THE ENTIRE CONNECTION AREA.

7. SLIDE THE SMALLER DIAMETER RED SLEEVE TO BE CENTERED OVER THE-CONNECTION AREA. HEAT UNIFORMLY, BEGINNING IN THE MIDDLE, AND' I 1

WORKING TOWARD ONE END. THEN START BACK IN.THE MIDDLE:AND -j WORK.TOWARD THE OTHER END. l

8. CENTER THE-REMAINING RED SLEEVE OVER THE FIRST, AND HEAT.TO' ,

.SHRIMK IN THE SAME MANNER. DO. NOT FLEX : ASSEMBLY . UNTIL IT 'IS . .

~

COMFORTABLE TO TOUCH, 50 ADHESIVE LSEALS WILL HAVE TIME'.TO SET.' ]

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S ECIAL J= INDUSTRIES w .__ _ ...

Donald E. Taylor Distract Representative Phoenin. Arizona. (602) 254 2655 1840 S Wilmington Ave . Compton. CA90220 (213)6391691 _

Dwison of AMP Products Corporation l Subsidiary of AMP incorporated

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IN5: RUCTION/ MAINTENANCE /lNSPECTION SHEET IS 1261 10-17-T7 r 1. INTRODUCTION . PIDG Radiation Resistant terminals and spilces on

( This publication provides " Instructions" on product application and a " Maintenance and inspection wire sizes 12 and 10.

. PLASTI-GRIP

  • terminals on wire sizcs 12-10 and Procedure" for: 16-14 HD.

I%

  • Spare Wire Caps on wire sizes 12 thru 1.0.

c*1 CRIMPING TOOL NOS. '

32 59239-4 59287-2 69150-1 69694-1 Bagic instructions on the use of these tools /~ wire preparation, tool adjustments, etc. are provided in

.l 25 5

C- o Section 2, " Instructions." Section 3 features a j$ *bho ,

terminal and splice " Crimp Inspection" procedure.

jh 3 Section 4 contains a " Maintenance and Inspection yj Procedure" which will enable you to establish and These tools are used to crimp:

y

  • PIDG* terrainals and splices on wire sizes 12-10 maintain a tOoicettification program.

These instructions may be used for tools not listed 33 E5 and 16-14 HD. In Figure 1 but accompanied by this IS. For unlisted y

  • P;DG STRATO-THERM
  • terminals on wire sizes tools, use the wire strip dimensions given in Figure 1 Q

3*

12-10. .~

  • PIDG insulation restricting nylon terminals on wire for an identical size tool.

- Tools are coated with preservative to prevent rust and 5i sizes 12 and 10. cc rrosion. Wipe this preservative from tool, partic-b

  • PIDG insulation restricting TEFLONt terminals on u!arly from crimping area.

h 55i wire sizes 12 and 10.

s '

5IN SPARE WIRE CAP PLAsil-GRIP PIDG TYPE TERMINALS PIDG BUTT SPLICE

{jj TERMINAL INsVLATION ,

\

/ RESTRICTING

  • COLOR sTR1PE
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s ON RADIATION N i

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