ML112700067

From kanterella
Jump to navigation Jump to search
GE-Hitachi Part 21 Reportable Condition Notification: Failure to Include Seismic Input in Channel-Control Blade Interference Customer Guidance
ML112700067
Person / Time
Site: Hatch, Monticello, Dresden, Peach Bottom, Browns Ferry, Nine Mile Point, Perry, Fermi, Oyster Creek, Hope Creek, Grand Gulf, Cooper, Pilgrim, Susquehanna, Columbia, Brunswick, Limerick, River Bend, Vermont Yankee, Duane Arnold, Clinton, Quad Cities, FitzPatrick, LaSalle
Issue date: 09/26/2011
From: Porter D
GE-Hitachi Nuclear Energy Americas
To: Porter D
Office of Nuclear Reactor Regulation
Shared Package
ML112700066 List:
References
MFN 10-245 R4
Download: ML112700067 (6)


Text

GE Hitachi Nuclear Energy Dale E. Porter GE-Hitachi Nuclear Energy Americas LLC Proprietary Notice Safety Evaluation Program Manager This letter transmits proprietary information in accordance 3901 Castle Hayne Rd.,

with 10CFR2.390. Upon removal of Enclosure 1, the Wilmington, NC 28401 balance of this letter may be considered non-proprietary. USA T 910 819-4491 Dale.Porter@GE.Com September 26, 2011 MFN 10-245 R4 U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001

Subject:

Part 21 Reportable Condition Notification:

Failure to Include Seismic Input in Channel-Control Blade Interference Customer Guidance GE Hitachi Nuclear Energy (GEH) has completed its evaluation of the engineering evaluations that support the guidance provided in MFN 08-420, with consideration of the impact of a seismic event on the ability of a control rod to fully insert during a scram under conditions with substantial channel-control blade (rod) interference. This issue was initially reported on September 2, 2010 as GEH letter MFN 10-245 (Reference 1); revised on September 27, 2010 as MFN 10-245 R1 (Reference 2).

Additional information was provided on December 15, 2010 as GEH letter MFN 10-245 R2 (Reference

3) and again on August 11, 2011 as GEH letter MFN 10-245 R3 (Reference 4).

GEH has determined that when channel-control blade interference is present at reduced reactor pressure and at friction levels considered acceptable in MFN 08-420 (Reference 5), a simultaneously occurring Safe Shutdown Earthquake (SSE) may result in control rod friction that inhibits the full insertion of the affected control rods during a reactor scram from these conditions. This scenario was not explicitly considered in MFN 08-420 (Reference 5).

GEH has also quantified maximum allowable control rod friction for channel-control blade interference during the SSE with reactor system pressure 900 psig. The previous conclusion regarding the scram capability for the BWR/2-5 plants, last communicated in MFN 10-245 R2 (Reference 3), was based upon a reactor system pressure of 1000 psig. The updated evaluation at 900 psig has resulted in modifications to the guidance specified in MFN 08-420 (Reference 5).

MFN 10-245 R4 Page 2 The enclosure provides a description of the evaluation, with surveillance recommendations for BWR/2-5 plants. The recommended surveillance is intended to augment the surveillance requirements in the plant Technical Specifications and define populations of control rods to be tested, and the method for testing, until other actions that mitigate or limit the potential for channel-control blade interference can be identified and implemented.

Please note that Enclosure 1 contains proprietary information of the type that GEH maintains in confidence and withholds from public disclosure. The information has been handled and classified as proprietary to GEH as indicated in its affidavit. The affidavit contained in Enclosure 3 identifies that the information contained in Enclosure 1 has been handled and classified as proprietary to GEH.

GEH hereby requests that the information in Enclosure 1 be withheld from public disclosure in accordance with the provisions of 10 CFR 2.390 and 9.17. Enclosure 2 is a non-proprietary version.

Conclusion Based upon the evaluation, GEH has concluded that a Reportable Condition under 10CFR Part 21 exists for BWR/2-5 plants. This determination does not apply to BWR/6 or ABWR plants or the ABWR/ESBWR Design Control Documents (DCD). The information contained in this document informs the NRC of the conclusions and recommendations derived from GEHs evaluation of this issue.

If you have any questions, on this information, please call me at (910) 819-4491.

Sincerely, Dale E. Porter Safety Evaluation Program Manager GE-Hitachi Nuclear Energy Americas LLC

References:

1. Letter from Dale E. Porter (GEH) to Document Control Desk (US NRC),

Subject:

Part 21 60-Day Interim Report Notification: Failure to Include Seismic Input in Channel-Control Blade Interference Customer Guidance, September 2, 2010, MFN 10-245.

2. Letter from Dale E. Porter (GEH) to Document Control Desk (US NRC),

Subject:

Part 21 60-Day Interim Report Notification: Failure to Include Seismic Input in Channel-Control Blade Interference Customer Guidance, September 27, 2010, MFN 10-245 R1.

MFN 10-245 R4 Page 3

3. Letter from Dale E. Porter (GEH) to Document Control Desk (US NRC),

Subject:

Part 21 60-Day Interim Report Notification: Failure to Include Seismic Input in Channel-Control Blade Interference Customer Guidance, December 15, 2010, MFN 10-245 R2.

4. Letter from Dale E. Porter (GEH) to Document Control Desk (US NRC),

Subject:

Part 21 60-Day Interim Report Notification: Failure to Include Seismic Input in Channel-Control Blade Interference Customer Guidance, August 11, 2011, MFN 10-245 R3.

5. Letter from Dale E. Porter (GEH) to Document Control Desk (US NRC),

Subject:

Update to GEH Surveillance Program for Channel-Control Blade Interference Monitoring, December 19, 2008, MFN 08-420.

Attachments:

1. Notification Information Required by 21.21(d)(4)
2. US Plants Potentially Affected

Enclosures:

1. Description of the Evaluation and Surveillance Recommendations for BWR/2-5 Plants, GEH Proprietary Information - Class III (Confidential)
2. Description of the Evaluation and Surveillance Recommendations for BWR/2-5 Plants, Non-Proprietary Information - Class I (Public)
3. Affidavit cc: S. S. Philpott, USNRC S. J. Pannier, USNRC O. Tabatabai-Yazdi, USNRC J. F. Harrison, GEH J. G. Head, GEH H. Madronero, GEH P. L. Campbell, GEH Washington A. A. Lingenfelter, GNF PRC File DRF Section No. 0000-0136-9907 Document Components:

001 MFN 10-245 R4 Cover Letter.pdf 002 MFN 10-245 R4 Enclosure 1 Proprietary.pdf 003 MFN 10-245 R4 Enclosure 2 Non-Proprietary.pdf 004 MFN 10-245 R4 Enclosure 3 Affidavit.pdf

MFN 10-245 R4 Page 1 of 1 Attachment 1 (i) Name and address of the individual or individuals informing the Commission.

Dale E. Porter GE Hitachi Nuclear Energy Safety Evaluation Program Manager 3901 Castle Hayne Road, Wilmington, NC 28401 (ii) Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which fails to comply or contains a defect.

See Attachment 2 for a list of potentially affected plants.

(iii) Identification of the firm constructing the facility or supplying the basic component which fails to comply or contains a defect.

GE Hitachi Nuclear Energy (iv) Nature of the defect or failure to comply and the safety hazard which is created or could be created by such defect or failure to comply.

GEH has determined that the scram capability of the control rod drive mechanism in BWR/2-5 plants may not be sufficient to ensure the control rod will fully insert in a cell with channel-control rod friction at or below the friction limits specified in MFN 08-420 with a concurrent Safe Shutdown Earthquake (SSE). The plant condition for which incomplete control rod insertion might occur is when the reactor is below normal operating pressure

(<900 psig) and a scram occurs concurrent with the SSE, for Mark I containment plants, and for the SSE with concurrent Loss-of-Coolant Accident (LOCA) and Safety Relief Valve (SRV) events for Mark II containment plants. In this scenario a Substantial Safety Hazard results because the affected control rods might not fully insert to perform the required safety function.

(v) The date on which the information of such defect or failure to comply was obtained.

A Potential Reportable Condition Evaluation, in accordance with 10CFR Part 21, was initiated on July 7, 2010. A 60-Day Interim Notification was issued on September 2, 2010 via MFN 10-245. A revision to the 60-Day Interim Notification was issued on September 27, 2010 via MFN 10-245 R1. A subsequent 60-Day Interim Notification was issued on December 15, 2010 via MFN 10-245 R2 to extend the evaluation period. A third 60-Day

MFN 10-245 R4 Page 2 of 2 Interim Notification was issued on August 11, 2011 via MFN 10-245 R3 to extend the evaluation period to September 26, 2011.

(vi) In the case of a basic component which contains a defect or fails to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for one or more facilities or activities subject to the regulations in this part.

See Attachment 2 for a list of potentially affected plants.

(vii) The corrective action which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and the length of time that has been or will be taken to complete the action.

The recommended testing with new allowable friction limits described in Enclosure 1 will ensure control rods fully insert at low reactor pressure concurrent with an SSE (for Mark I containment plants) and SSE with concurrent LOCA (for Mark II containment plants).

(viii) Any advice related to the defect or failure to comply about the facility, activity, or basic component that has been, is being, or will be given to purchasers or licensees.

See Enclosure 1 for the recommended actions.

(ix) In the case of an early site permit, the entities to whom an early site permit was transferred.

This is not an early site permit concern.

MFN 10-245 R4 Page 1 of 1 Attachment 2 US Plants Previously Notified of Channel-Control Blade Concerns (1) = Surveillance program recommended (2) = Provided for information (1) (2) Utility Plant X Constellation Nuclear Nine Mile Point 1 X Constellation Nuclear. Nine Mile Point 2 X Detroit Edison Co. Fermi 2 X Energy Northwest Columbia X Entergy Nuclear Northeast FitzPatrick X Entergy Nuclear Northeast Pilgrim X Entergy Nuclear Northeast Vermont Yankee X Entergy Operations, Inc. Grand Gulf X Entergy Operations, Inc. River Bend X Exelon Generation Co. Clinton X Exelon Generation Co. Oyster Creek X Exelon Generation Co. Dresden 2 X Exelon Generation Co. Dresden 3 X Exelon Generation Co. LaSalle 1 X Exelon Generation Co. LaSalle 2 X Exelon Generation Co. Limerick 1 X Exelon Generation Co. Limerick 2 X Exelon Generation Co. Peach Bottom 2 X Exelon Generation Co. Peach Bottom 3 X Exelon Generation Co. Quad Cities 1 X Exelon Generation Co. Quad Cities 2 X First Energy Nuclear Operating Co. Perry 1 X FPL Energy Duane Arnold X Nebraska Public Power District Cooper X Xcel Energy Monticello X PPL Susquehanna LLC. Susquehanna 1 X PPL Susquehanna LLC Susquehanna 2 X Progress Energy Brunswick 1 X Progress Energy Brunswick 2 X PSEG Nuclear. Hope Creek X Southern Nuclear Operating Co. Hatch 1 X Southern Nuclear Operating Co. Hatch 2 X Tennessee Valley Authority Browns Ferry 1 X Tennessee Valley Authority Browns Ferry 2 X Tennessee Valley Authority Browns Ferry 3