IR 05000412/1986042
| ML20207P528 | |
| Person / Time | |
|---|---|
| Site: | Beaver Valley |
| Issue date: | 01/06/1987 |
| From: | Finkel A, Jerrica Johnson, Denise Wallace NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML20207P514 | List: |
| References | |
| 50-412-86-42, NUDOCS 8701160218 | |
| Download: ML20207P528 (9) | |
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e U.S. NUCLEAR REGULATORY COMMISSION
REGION I
Report No. 50-412/86-42 Docket No.
50-412 License No. CPPR-105 Category B
Licensee: Duquesne Light Company P.O. Box 4 Shippingport, Pennsylvania 15077 Facility Name:
Beaver Valley Power Station, Unit No. 2 Inspection At:
Shippingport, Pennsylvania Inspection Conducted: December 2-5, 1986 W
h 2, //8 Inspectors:
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A. Finkel, Lead Reactor Engineer dite f
h hY D.Wallacef)teactorEngineer dite Approved by:
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6 l Tr7 J.~ Johnson, CMef, Operational Programs date Section, Operations Branch, DRS Inspection Summary:
Routine, unannounced inspection conducted on December 2-5, 1986 (Report No. 50-412/86-42)
Areas Inspected:
Routine, unannounced inspection of licensee activities in the areas of procedure preparation and staffing for operations, maintenance, and instrumentation and control areas in preparation for an operating license.
The inspection was conducted onsite by two region-based inspectors.
Results: No violations were identified.
8701160218 870112-PDR ADOCK 05000412 Q
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DETAILS 1.0 Duquesne Light Company
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Persons Contacted
- J. Godleski, Senior Test Engineer
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- J. Kasunick, Maintenance Director
- T. Noonan, Superintendent Operations and Maintenance
- R. Swiderski, Startup Manager
- C. Trasoda, Instrumentation and Control' Supervisor United States Nuclear Regulatory Commission J. Beall, Senior Resident Inspector
- Denotes those present at tne exit interview.
The inspector also held discussions with managers, supervisors and other licensee employees during the course of the inspection, including operations, technical and administrative personnel.
2.0 Maintenance / Instrumentation and Controls Organization 2.1 Administrative Controls
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The purpose of this inspection was to review and evaluate the licensee's program plans for controlling safety-related Maintenance and Instrumentation and Control activities; and to assess the progress of administrative controls established to date. Documents reviewed by the inspector are listed in Appendix A to this report.
The Maintenance and Instrumentation and Controls Directors are responsible for the overall conduct of maintenance activities at this site. The directors report to the Unit I and 2 Plant Manager.
Recording of Unit 2 maintenance data is planned to be combined'into the Unit 1 maintenance data system about 90 days prior to fuel load.
It is also the intent of the licensee to have the Unit 1 and Unit 2 staffs integrated into a single management structure by the time of fuel load.
2.2 Unit 2 Maintenance Status The Maintenance Work Request system (MWR) presently used on the Unit I site for tracking, trending and control of maintenance activities by both the Maintenance and I&C organizations is being used at the Unit 2 site. The planning groups plan and coordinate the activities that are performed by both the Maintenance and I&C
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organizations as well as update the MWR status when the tasks are completed.
Both preventive and corrective maintenance work orders are generated by the MWR system as well as work order status and trending data. The review and approval of the MWR is required by the Maintenance and I&C supervisors to ensure that the administrative controls are properly established and implemented.
The Unit 2 Sta' tup Procedures (SUP's) describe the administrative r
controls necessary to operate and maintain the site at this phase of the test cycle.
Ninety days prior to fuel load the SUP's will be changed over to Station Administrative procedures (SAP's) which will then become Unit 1 and 2 procedures.
The inspector's review of selected MWR's verified that the Main-tenance and I&C staffs were complying with the Startup Procedures criteria.
No violations were identified.
3.0 Maintenance / Instrumentation and Control Procedures The licensee has been intermixing Unit 1 Maintenance and I&C personnel staff for the last two years.
This has increased the awareness of operating quality during the conduct of maintenance activities performed on the Unit 2 system components.
The use of Unit 1 and 2 similar procedures has enabled fully developed procedures to be available in the Unit 2 maintenance program.
The centralized use of existing Unit 1 Maintenance and I&C procedures for the Unit 2 program has provided planned and coordireted maintenance activities between the two organizations.
Maintenance Work Requests (MWRs) are processed, and resultant work packages; including work orders, personnel requirements, tagging requests, radiation exposure permits, tool requirements, etc.,
can be identified and assembled by designated personnel knowledgeable in the process from their Unit 1 experience.
3.1 Procedure Preparation Status The additional Maintenance /I&C procedures required (by the licensee)
to support Unit 2 are tabulated below:
Maintenance Procedures Required Issued Preventative Maintenance Procedures Electrical
36 Mechanical
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Corrective Maintenance Procedures Electrical
35 Mechanical
74 Maintenance Surveillance Procedures Electrical
40 Mechanical
3 Relay Calibration Procedures
28 Instrumentation and Control Procedures s
Calibration Procedures 248 230 Instrument Calibration Procedures 225 213 Maintenance Surveillance Procedures 312 216 Loop Calibration Procedures 191 188 Corrective Maintenance Procedures
16 Preventive Maintenance Procedures
22 Initial Operating Procedures
85 The inspector rsndomly selected 10 Maintenance, I&C, and Operating Surveillance test procedures and verified that the administrative requirements of the Startup Manual (Chapters 2, 2.f, 3.2 and 4.1)
have been transcribed into the selected procedures (Reference A).
The inspector also verified that the Maintenance and I&C personnel have received training on the procedures referenced listed in Appendix A.
The inspector had no further questions in this area.
4.0 Program Implementation The inspector held discussions with the Maintenance and I&C supervisors to evaluate those controls in place to identify, schedule, track, complete and document both preventive and corrective maintenance. The maintenance work request (MWR) is used for scheduling, ordering, dispatching and recording the results of the maintenance task.
The maintenance program status will be tracked using the Unit 1 tracking system.
The inspector reviewed the records of both random and selected maintenance activities performed on safety-related equipment to verify that:
Required administrative approvals were obtained prior to initiation
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of work activities; Appropriately approved procedures, instructions and/or drawings were
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used;
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5-Appropriate post-maintenance. testing was completed prior to
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returniag equipment to operation; Hold points were appropriately identified and completed or in the
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process of being completed; Qualified test equipment and tools used were identified;
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Procedures and appropriate data sheets properly completed;
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Acceptance criteria was defined and complied with; and,
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Records were assembled, stored and retrievable as part of the maintenance history.
A review of the records associated with the procedures listed in Appendix A of -this report verified that the test results were in accordance with the above reference criteria.
No violations or deviations were identified.
5.0 Maintenance and I&C Staffing The Maintenance and I&C staff supports both Units 1 and 2.
As of this inspection period the number of personnel appears to be adequate to perform current maintenance tasks.
The Maintenance director will have approximately 80 mechanical / electrical personnel while the I&C director will have approximately 55 personnel. ~
ratio of 6-8 personnel to each supervisor is planned.
No unacceptable conditions were identified.
6.0 Emergency Procedures Status The inspector reviewed the licensee's index for Operating Manual Proced-ures (OMPs) and selected a sample of Emergency Operating Procedures for abnormal, off-normal or alarm conditions and emergencies that have been l.
written, approved and issued.
Review of these procedures (listed in Appendix A) indicated they were comprehensive and well prepared.
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later revisions of these procedures reflected minor changes indicating that the original procedures were prepared well in advance of projected fuel load dates. Additional NRC review of these procedures for technical adequacy will be performed during a future routine inspection.
No deficiencies or violations were identified.
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7.0 Exit Interview The inspector met' with licensee management.- representatives (see section
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1.0 for-attendees) at an exit meeting on December 4,1986. The inspector summarized the scope and findings of the inspection at that time.
At no time during this inspection was written material provided to the.
licensee by the inspectors.
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Appendix A Startup Manual Procedures Chapter 1 BVPS-2 Startup Group Organization and Responsibilities, Revision 4, May 20, 1986 Chapter 2 Administrative Controls and General Instructions, Revision 0, August 27, 1985 Chapter 2.1 Administrative Procedure Preparation, Review, Approval and Revision, Revision 3, May 23, 1986 Chapter 2.4 Change Request, Revision 2, May 30, 1986 Chapter 3.1 Procedure Review Committee, Revision 2, June 20, 1986 Chapter 3.4.13 Control of Temporary Electrical and Mechanical Bypass and Defeating Devices, Revision 3, August 15, 1986
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Chapter 3.4.15 Equipment Post Maintenance Checkout / Testing; Revision 1, November 8, 1985 Chapter 4.1 Preparation and Control of Maintenance Section Procedures, Revision 4, August 22, 1986 Chapter 4.6 Maintenance Requirements for Environmentally Qualified Equipment, Revision 2, June 20, 1986 Chapter 4.8.1 Operation of the Startup Group Calibration Facility, Revision 1, May 30, 1986 Chapter 7 System / Subsystem Turnover Program, Revision 5, April 1, 1986 Chapter 7.1.3 Disposition of Pre-Turnover Open Items, Revision 2, June 13, 1986
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Chapter 7.1.6 Revision and Maintenance of Valve Operating Number Diagrams, Revision 2, June 20, 1986
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Chapter 7.2 Design Change and Rework Control, Revision 3, July 25, 1986
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Appendix A Maintenance /I&C Procedures Reactor Trip Circuit Inspection, Revision 1, October 20, 1986, Procedure 2501.403-001-001A(IRPS-BKR-TRIP-1E-PMP)
Centrifugal Liquid. Chiller Maintenance, Revision 0, September 26, 1986, Procedures 2510.300-152A (29 CPS-CHL-23ABC-1E-PMP)-
Exciter Circuit Breaker _ Inspection, Revision 0, (2-35-EXC-BKR-1E-PMP)
Procedure in preparation.
Station Battery Inspection and Interconnector Resistance Check, Revision 1, November 15, 1986 480 Volt Bus Circuit Breaker Inspection and Test, Revision 3, October 17, 1986, Procedure 2501.180-307-001A,003A(37EJS-BKR-1E-PMP)
PORV Isolation Valves 2RCS*MOV 535, 536 and 537 Limit Switch Calibration, Revision 0, March 11, 1986, Procedure 2501.300-001-004B (MSP-6.67-E).
Reactor _ Coolant Pump 21A Underfrequency Relay 81-VA-200 Test and Calibration, Revision 0, May 16, 1984, Procedure 2501.500.380-001A(MSP-36.12E)
Boric Acid Transfer Pumps, Revision 1, May 1,1986, Procedure 2502.230-001-001B,(7CHS-P22A-B-RiCMP)_
Emergency Fire Buter Pump, Revision 1, August 6,1986, Procedure 2510.270-094-002A, (33FPW-P36-1M CMP)
Pressure Loop 2RCS-P444 Calibration, Revision 3, 1986, Procedure 2MSP-6.48-1 (2RCS* PRE 21).
Operating Surveillance Test Two t.*op Operation Setpoint Verification, OST 2.6.3, Centrifugal Charging Pump (2CP3"P21A, B&C) OST's 2.7.4, 2.7.5 and 2.7.6, Residual Heat Removal System Train A and B Valve Exercise, OST 2.10.3 and 2.10.4, Containment Depressurization System M0V's Exercise Train A&B, OST 2.13.8 and 2.13.9.
Operating Procedures
Emergency Operating Procedure ECA-0.0, Loss of All AC Power, Revision 1, i -
November 14, 1986;
Emergency Operating Procedure ECA-0.1, Loss of All AC Power Recovery Without SI Required, Revision 1, November 14, 1986;
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Appendix A
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Emergency Operating Procedure ECA-1.1, Loss of Emergency Coolant Recirculation, Revision 0, November 14, 1986;
Emergency Operating Procedure E-1, Loss of Reactor or Secondary Coolant, Revision.1, November-14, 1986; Emergency Operating. Procedure ES-1.1, SI Term'ination, Revision 1,
November 7, 1986;
Emergency Operating Procedure ES-1.2, Post LOCA Cooldown and Depressurization,-Revision 1, November 7, 1986; Emergency Operating' Procedure ECA-2.1, Uncontrolled Depressurization of All Steam Generators, Revision 1, November 11, 1986.