IR 05000400/1986022
| ML18003B255 | |
| Person / Time | |
|---|---|
| Site: | Harris  |
| Issue date: | 04/23/1986 |
| From: | Blake J, Newsome R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML18003B254 | List: |
| References | |
| 50-400-86-22, NUDOCS 8605210020 | |
| Download: ML18003B255 (16) | |
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'UNITED STATES
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', 'UCLEAR REGULATORY COMMISSION
REGION II
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V's Report No.:
50-400/86-22 Licensee:
Carolina Power>-and Light Company
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P. 0.
Box 1551 Raleigh, NC 27602 e
Docket NoeI 50-400 Facility Name:
Harris Inspection Conducted:
March 31 - April 4, 1986 Inspector: NoJ.
R License Nos.:
CPPR-158, Date Si ned Approved by:
J.
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a e, Section Chief E g'neering Branch i ision of Reactor Safety Date igned SUMMARY Scope:
This routine, unannounced inspection involved 34 inspector-hours on site in the areas of general construction activities, Preservice Inspection (PSI)
records review and work observation, review of mechanical and electrical containment penetrations inspection procedures and records, review of motor operated valve procedure relative to operator switch settings, and open items.
Results:
No violations or deviations were identified.
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REPORT DETAILS Persons Contacted Licensee Employees
- G. L. Forehand, Director, Quality Assurance/Quality Control (QA/QC)
Construction
- C. L. McKenzie, Acting Director, QA/QC, Operations
- C. S. Hinnant, Manager, Startup
- H. W. Bowles, Director, Operations Nuclear Support
- D. Tibbitts, Acting Director, Regulatory Compliance
- G. T. Lew, Startup Supervisor
- A. H. Rager, Electrical Manager
- T. N. Brombach, Project Specialist, Inservice Inspection ( ISI)
- J. L. Dority, Startup Supervisor
- M. G. Wallace, Specialist Regulatory Compliance D. Shockley, QA/QC Speci laist Other licensee employees contacted included construction craftsmen, engineers, technicians, operators, mechanics, security office members and office personnel.
Other Organization,
- D. C. King, Construction Manager, Daniel
- R. L. Maurer, Pipe/Hanger Manager, Daniel NRC Resident Inspector,'
r G. Maxwell, Senior Resident, Inspector
- Attended exit interview Exit Interview The inspection scope and findings were summarized on April 4, 1986, with those persons indicated in paragraph 1 above.
The inspector described the areas inspected and discussed, in detail, the inspection findings.
No dissenting comments were received from the licensee.
(Open)
Inspector Followup Item (IFI) 50-400/86-22-01, Motor Driven Valve Operators Procedure 1/2-9000-2-06 Applicable References and Data Sheet Instructions, paragraph 8.b.
The licensee did not identify as proprietary any of the materials provided to or reviewed by the inspector during this inspectio P I
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Licensee Action on Previous Enforcement Matters (Closed)
Violation 50-400/86-05-01
- Failure to Follow As-Built Documen-tation Procedure.
.This item identified a violation of procedure WP-141, Rev.
4,
"as constructed pipe",
in that two dimensions in CPSL stress analyzed line "Final 'as-built'"
drawing 1SW-208, Revision 5,
were at variance with the actual field condition.
Investigation revealed that the measurements in question were physically taken correctly, but the measuring tape was read incorrectly and, therefore, recorded incorrectly on the subject as-built drawing.
This is considered as an isolated incident in that, a
sample taken of additional isometric drawings with measurements supplied by the same individual revealed no errors.
The identified discrepant dimension was remeasured, verified, and the affected isometric drawing corrected.
The corrected dimension was reviewed against the existing stress analysis and was judged to have an insignificant impact on the analysis results.
Additionally, a
memorandum was issued on March 14, 1986 to field engineer crews as a reminder to use caution when documenting
"as-constructed" dimensions.
The inspector reviewed all supporting documentation and has no further questions regarding this item.
Unresolved Items Unresolved items were not identified during the inspection.
Independent Inspection Effort Construction Progress The inspector conducted a
general inspection of containment, turbine building and the auxiliary building to observe construction progress and construction activities such as welding, material handling and control, housekeeping and storage.
Within the areas examined, no violations or deviations were identified.
Preservice Inspection (PSI)
The inspector examined documents, activities and records as indicated below to determine whether PSI was being conducted in accordance with applicable procedure, regulatory requirements and licensee commitments.
The applicable code for PSI is American Society of Mechanical Engineers Boiler and Pressure Vessel (ASME B&PV) Code,Section XI, 1980 edition with addenda through winter 1981.
a.
Review of Procedures (73052)
The following procedures were reviewed in the areas of technical content, procedure approval and qualification of NDE personnel:
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Procedure ID Title Revision NDEP-613 NDEP-614 VT-3 Visual Examination of Nuclear Power Plant Components VT-4.Visual Examination of Nuclear Power Plant Components R-4 R-5 Appendix A
NDE Report Forms b.
Observation of Work and Work Activities (73053B)
R-4 The inspector observed the visual examinations indicated below.
The observations were compared with the applicable procedures and the Code in the following areas:
type of examination; lighting levels; cleanliness; measurements; and results.
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~C Component Cooling Component Cooling Component Cooling Component Cooling Component Cooling Component Cooling Support
& Snubber Support
& Snubber Support
& Snubber Support
& Snubber Support
& Snubber Support
& Snubber 1-CC-H-990 1-CC-H-1056 1-CC-H-1950 1-CC-H-1951 1-CC-H-1785 1-CC-H-566 1-CC-196 1-CC-186 1-CC-122 1-CC-122 1-CC-201 1-CC-93 (2)
The inspector reviewed the qualification documentation for the below listed CP&L Visual VT-3 examiners-in the, following areas:
employer's name; person certified; activity qualified to perform; effective period of certification; signature of employer's designated representatives; basis used for certification; and annual visual acuity, color vision examination and periodic recer tification.
Examiner (3)
JAS AKR RDR ALL The inspector reviewed the repair records for those welds listed below.
The repairs were made as a result of the preservice inspection.
This review was conducted to ascertain whether the requirements of the Safety Analysis Report and PSI Program were.me't in the areas of:
Licensee's approved guality Assurance Program is applied to control the quality affecting activities of the repair; welding is performed by welders who are qualified and are using procedures which are qualified in accordance with Section IX and any additional heat treating and impact tests required by Section XI; welding procedure is available to the welder and welder is following procedure requirements; welding materials are controlled
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in accordance with appropriate instructions for purchasing, receiving, storing, disbursing and handling of welding materials; completed weld meets visual examination acceptance standards including surface preparation; completed weld is examined by qualified examination and certified NDE personnel using approved procedures; preservice inspection has been performed and results recorded; and new or repaired pressure retaining welds are pressure tested.
ISO No Line No.
Weld No.
ISI-153 1FW25 1-ISI-MS-9 1-SI2-78-SA-1 2-FW3-82SN-1 2-MS3-116SA-1 VW6 SW3 SW1 C.
PSI Data Review and Evaluation (73055B)
The below listed documents were reviewed in order to ascertain whether the NDE records system contains provisions for files, records and documents on the items as listed in the applicable Addenda of the ASME Code Section XI under "Examination Categories Areas Subject to Examinations and Extent and Frequency of Examination."
Procedure No.
Title Revision ISI-101 Control of Inservice Inspection Rl Procedures, Documents and Records RMP-006 Section
Records Storage Area Corporate guality Assurance Program RO w/AC ¹1 R7 (2)
Records of completed visual examinations were selected and reviewed to ascertain whether:
the method(s),
technique and extent of the examination complied with the PSI plan and applicable procedures; findings were properly recorded and evaluated by qualified personnel; programmatic deviations were recorded as required; personnel and instruments were designated.
Records selected for this review are listed below:
~Sstem Component Cooling I
Variable 1-CC-H-905 Spring Support ISO.No.
1 'CC-105 1-CC-H-681 Component Cooling Variable 1-CC-H-406 Spring Support Component Cooling Snubber 1-CC-114 1-CC-149
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~Com onent Component Cooling Snubber Component Cooli,ng Support II Snubber Com onent ID 1-CC-H-459 1-CC-H-476 ISO No.
1-CC-182 1-CC-164 Component Cooling Support
Snubber 1-CC-H-356 1-CC-181 Chemical II Volume Support I%
Control System Snubber Chemical II Volume Support
Control System Snubber Chemical II Volume Snubber Control System Chemical IE Volume Support
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Control System Snubber 1-CS-H-8 1-CS-H-00032A 1-CS-H-360 1-CS-H-02935 1-CS-127 1-CS-128 1-CS-420 1-CS-646 Within the areas examined, no violations or deviations were identified.
7.
Containment Penetrations a
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Review of Quality Assurance Implementing Procedures (530518)
The inspector reviewed the procedures and documents listed below to ascertain whether adequate procedures are available to assure that testing (NDE and leak testing)
and inspection, including leak control or leak testing components which are part of the penetration assembly; is controlled and performed according to requirements.
Procedure No.
Revision Title WP-115 QCI-22.1 CQC-22 NDEP-301 NDEP-601 NDEP-201 R9 R14 R17 R5 R6 R9 Hydrostatic and pneumatic testing of piping systems Pressure Test Inspection Pressure Test Inspection Magnetic Particle Examination (Dry Powder, Prods and Yoke)
Visual Examination of Piping System and Component Welds Liquid Penetrant Examination (Visible Dye, Solvent Removable)
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Procedure No.
NDEP-402 NDEP-101 Revision R3 R5 Title Ultrasonic Examination of Welds (ASME)
Radiographic Examination Corporate equality Assurance Program Section
Section
Section
Instructing, Procedures, and Drawings and Document Control Construction Site Work Control Calibration Control R5/8 R6/7 R6/7 Review of guality Records (53055B)
The below listed containment penetration quality records were reviewed to determine whether records exist and to confirm that the installation NDE and leak testing has been satisfactorily accomplished.
Penetration TTT Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Access Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical Penetration Number M9 N39 M76A M2 N6 M18 N22 N27 M45 N52 M57 M65 N72 M79 M86A N91 N92 N108 M110
.
N33 M35 M43 M68 M104 Nominal Size 1.5" 4 Pll 1.0" 34 II 16" 10"
Q II 8.0" Q II 4. 0"
II 20" p 5 II 4 0 II 1.0" 12" I2ll
Oll 6.0" 7 5 II
Oll Spare Spare Spare NDE Reviewed Leak Test Reviewed
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e Penetration Number Nominal NDE Size Reviewed Leak Test Reviewed Mechanical Elect ical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Within the areas M107A 2 5 II S201 12 II S209 1 2 ll S212 12" S217 24" S218 24 II S222
] 2 II S231 24" S236 1 2 II S240 12" S245 24 II examined, no violations or deviations were identified.
8.
Safety-Related Components Procedure Review (50071)
a.
The inspector reviewed procedure 1/2-9000-E-06,
"Motor Driven Valve Operators,"
Revision 7,
to determine if the procedure for motor operated valves provide detailed information relative to the setting of torque switches, limit switches and limit switch bypasses as discussed in IE Circular 77-01 and NRC report AEOD/C203 dated May 1982.
The inspector also reviewed a sample of completed test records designated by the procedure as Data Sheet 10. 1.
b.
During the review of the procedure and data sheets, the inspector noted two minor discrepancies which he discussed with the licensee:
(1)
The procedure contains references that are no longer applicable to the procedure; (2) The data sheets, in a few cases, had blanks not filled in or marked as N/A.
The licensee has agreed to eliminate the non-applicable references to the procedure and will review the completed procedure data sheets and make entries as necessary.
Pending correction of the above and subsequent review by the NRC, this item will be identified as Inspector Followup Item 50-400/86-22-01 - Motor Driven Valve Operators Procedure 1/2-9000-E-06, applicable references and data sheet instructions.
Within the areas examined, no violations or deviations were identified.
9.
Inspector Followup Items ( IFI) (92701)
(Closed)
IFI 50-400/86-11-01 - Positive Welder Identification.
This item identified a
personnel dependent undocumented welder identifi-cation program.
The licensee has issued a
change to procedure MP-02,
"gualification of Welders and Welder Operators,"
that now requires that the welder and welder operator identification be verified and monitored by the Metallurgy/Welding unit.
The inspector has no further questions regarding this matte V I
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