IR 05000400/2022001
| ML22119A085 | |
| Person / Time | |
|---|---|
| Site: | Harris (NPF-063) |
| Issue date: | 05/04/2022 |
| From: | Matthew Endress NRC/RGN-II/DRP/RPB4 |
| To: | Maza K Duke Energy Progress |
| References | |
| IR 2022001 | |
| Download: ML22119A085 (12) | |
Text
May 4, 2022
SUBJECT:
SHEARON HARRIS NUCLEAR POWER PLANT - INTEGRATED INSPECTION REPORT 05000400/2022001
Dear Ms. Maza:
On March 31, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Shearon Harris Nuclear Power Plant. On April 21, 2022, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Matthew F. Endress, Branch Chief Reactor Projects Branch 4 Division of Reactor Projects Docket No. 05000400 License No. NPF-63
Enclosure:
As stated
Inspection Report
Docket Number:
05000400
License Number:
Report Number:
Enterprise Identifier: I-2022-001-0033
Licensee:
Duke Energy Progress, LLC
Facility:
Shearon Harris Nuclear Power Plant
Location:
New Hill, NC 27562
Inspection Dates:
Inspectors:
Approved By:
January 1, 2022 to March 31, 2022
C. Smith, Resident Inspector
J. Zeiler, Senior Resident Inspector
Matthew F. Endress, Branch Chief
Reactor Projects Branch 4
Division of Reactor Projects
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Shearon Harris Nuclear Power Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
None.
PLANT STATUS
Unit 1 operated at or near rated thermal power for the entire inspection period.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, conducted routine reviews using IP 71152, Problem Identification and Resolution, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.04 - Equipment Alignment
Partial Walkdown Sample (IP Section 03.01) (4 Samples)
The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:
(1)
'B' essential services chilled water (ESCW) system while 'A' ESCW was out of service for emergent issue with pre-rotation vane alignment on January 11, 2022 (2)
'B' emergency diesel generator (EDG) while 'A' EDG was out of service for scheduled maintenance on January 12, 2022 (3)
'B' residual heat removal (RHR) pump and associated flowpath while 'A' RHR pump was out of service for scheduled maintenance on January 19, 2022 (4)
'B' and 'C' charging and safety injection pumps (CSIPs) while 'A' CSIP was out of service for scheduled maintenance on February 8, 2022
71111.05 - Fire Protection
Fire Area Walkdown and Inspection Sample (IP Section 03.01) (5 Samples)
The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:
(1)
'B' EDG and fuel oil day tank rooms (fire zones 1-D-1-DGB-RM, 1-D-3-DGB-ES, 1-D-DTB, 1-D-1-DGB-ASU, and 1-D-1-DGB-ER) on January 12, 2022
- (2) Reactor auxiliary building (RAB) 236' elevation 'A,' 'B,' and 'C' CSIP rooms (fire zones 1C-CSIP-SAB, 1-A-BAL-G, 1-A-BAL-H, and 1-A-3-PB) on February 8, 2022
- (3) RAB 236' elevation corridor for component cooling water pumps (fire zone 1-A-3-PB/1-A-3-TA) on March 17, 2022
- (4) RAB 261' elevation for 'A' and 'B' ESCW chiller areas (fire zone 1-A-4-CHLR) on March 25, 2022
- (5) Fuel handling building (FHB) 286' elevation for spent fuel pool operating floor (fire zones 5-F-23-NFP1, 5-F-23-FTC1, 5-F-23-SFP1, 5-F-4-BAL, 5-F-23-SFP2, 5-F-23-NFP2, and 5-F-23-NF) on March 29, 2022
71111.06 - Flood Protection Measures
Inspection Activities - Internal Flooding (IP Section 03.01) (1 Sample)
The inspectors evaluated internal flooding mitigation protections in the:
- (1) Cable vaults M71C and M71D that contain 'B' train safety-related cables associated with the emergency service water (ESW) system on January 4 and 5, 2022
71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance
Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)
- (1) The inspectors observed and evaluated licensed operator performance in the Control Room during a unit downpower to 88 percent power to conduct scheduled turbine generator valve testing on February 4, 2022
Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)
- (1) The inspectors observed and evaluated a simulator scenario for operator training involving an anticipated transient without scram (ATWS) followed by a complete loss of heat sink on February 9, 2022
71111.12 - Maintenance Effectiveness
Maintenance Effectiveness (IP Section 03.01) (1 Sample)
The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components (SSCs) remain capable of performing their intended function:
(1)
'A' CSIP speed increaser oil piping issue (Nuclear Condition Report (NCR) 02412354)on March 31, 2022
Quality Control (IP Section 03.02) (1 Sample)
The inspectors evaluated the effectiveness of maintenance and quality control activities to ensure the following SSC remains capable of performing its intended function:
- (1) Review of commercial grade dedication of the current sensing input adjustable (CSIA)resistor under engineering change (EC) 401153 which prematurely actuated and caused abnormal operation of the 'B' ESCW chiller on December 13, 2021
71111.13 - Maintenance Risk Assessments and Emergent Work Control
Risk Assessment and Management Sample (IP Section 03.01) (5 Samples)
The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:
- (1) Elevated (Green) risk during emergent repairs to 'A' ESCW chiller on January 10-11, 2022
- (2) Elevated (Green) risk during scheduled motor preventive maintenance of 'B' motor driven auxiliary feedwater (MDAFW) pump on January 24, 2022
- (3) Elevated (Green) risk during scheduled motor operated valve calibration/testing of 1SW-130, ESW service water supply to the 'B' MDAFW pump, on February 3, 2022
- (4) Elevated (Green) risk during scheduled reactor downpower to 88 percent power to conduct turbine generator valve testing on February 4, 2022
- (5) Elevated (Green) risk during scheduled operational testing of the alternate seal injection (ASI) pump on March 14, 2022
71111.15 - Operability Determinations and Functionality Assessments
Operability Determination or Functionality Assessment (IP Section 03.01) (5 Samples)
The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:
- (1) Pressurizer level channel 3 (level transmitter LT-461) excessive deviation from other two channels LT-459 and LT-460 (NCR 02405450) on January 3, 2022 (2)
'A' ESCW chiller compressor pre-rotation vane misposition due to linkage slippage (NCR 02411360) on January 10, 2022
- (3) Loose fan motor belts on 'A' train RHR and containment spray pump room air handling fan AH-5A (NCR 02413884) on January 29, 2022 (4)
'B' train core exit thermocouple indications reading incorrectly (NCR 02414373) on February 1, 2022
- (5) Failure of main control board AC power supply to control room annunciators (NCR
===02415836) on February 13, 2022
71111.19 - Post-Maintenance Testing
Post-Maintenance Test Sample (IP Section 03.01)===
The inspectors evaluated the following post-maintenance testing activities to verify system operability and/or functionality:
- (1) Operations surveillance test (OST)-1020, Remote Shutdown Monitoring and Accident Monitoring Instrumentation Channel Check Monthly Interval Modes 1-3, following replacement of pressurizer level transmitter LT-461 on January 5, 2022
- (2) Operations periodic test (OPT)-1512, Essential Chilled Water Turbopak Units Quarterly Inspection/Checks Modes 1-6, following emergent troubleshooting and repairs to 'A' ESCW chiller for pre-rotational vane malfunction on January 11, 2022
- (3) Partial OST-1076, Auxiliary Feedwater Pump 1B-SB Operability Test Quarterly Interval Modes 1-4, following scheduled pump motor preventive maintenance on 'B' MDAFW pump on January 24, 2022
- (4) Partial OST-1215, Emergency Service Water System Operability Train B Quarterly Interval Modes 1 2 3 4 5 6 Defueled, following scheduled motor operated valve preventive maintenance of valve 1SW-130 on February 3, 2022
- (5) Partial OST-1007, CVCS/SI System Operability Train A Quarterly Interval Modes 1-4, following scheduled preventive maintenance on the 'A' CSIP on February 8, 2022
- (6) OPT-1512, Essential Chilled Water Turbopak Units Quarterly Inspection/Checks Modes 1-6, following emergent repair of the 'A' ESCW following unexpected chiller trip on low refrigerant pressure on March 29, 2022
71111.22 - Surveillance Testing
The inspectors evaluated the following surveillance testing activities to verify system operability and/or functionality:
Surveillance Tests (other) (IP Section 03.01) (3 Samples)
- (1) OST-1086, 1B-SB Diesel Generator Operability Test Semiannual Interval Modes 1-6, on January 26, 2022
- (2) OPT-1014, Turbine Valve Test Modes 1-5, on February 4, 2022
- (3) OST-1124, Train B 6.9 KV Emergency Bus Undervoltage Trip Actuating Device Operational Test and Contact Check Modes 1-6, on March 11, 2022
Inservice Testing (IP Section 03.01) (1 Sample)
- (1) OST-1007, CVCS/SI System Operability Train A Quarterly Interval Modes 1-4, on March 21-22, 2022
71114.06 - Drill Evaluation
Select Emergency Preparedness Drills and/or Training for Observation (IP Section 03.01) (1 Sample)
- (1) On February 24, 2022, the inspectors observed and evaluated a licensee quarterly emergency preparedness drill involving an ATWS followed by a faulted steam generator
OTHER ACTIVITIES - BASELINE
===71151 - Performance Indicator Verification
The inspectors verified licensee performance indicators submittals listed below:
IE01: Unplanned Scrams per 7000 Critical Hours Sample (IP Section 02.01)===
- (1) Unit 1 (January 1, 2021 - December 31, 2021)
IE03: Unplanned Power Changes per 7000 Critical Hours Sample (IP Section 02.02) (1 Sample)
- (1) Unit 1 (January 1, 2021 - December 31, 2021)
IE04: Unplanned Scrams with Complications (USwC) Sample (IP Section 02.03) (1 Sample)
- (1) Unit 1 (January 1, 2021 - December 31, 2021)
===71152A - Annual Follow-up Problem Identification and Resolution
Annual Follow-up of Selected Issues (Section 03.03)===
The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:
(1)
'B' ESCW chiller discovered with high refrigerant pressure and chill water outlet temperature due to malfunction of the current sensing input adjustable resistor on December 13, 2021 (NCR 02408989)
INSPECTION RESULTS
No findings were identified.
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
- On April 21, 2022, the inspectors presented the integrated inspection results to Kim Maza and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Drawings
5-S-1310
Simplified Flow Diagram Safety Injection System
Rev 12
Procedures
Chemical and Volume Control System
Rev. 120
Residual Heal Removal System
Rev. 63
Essential Services Chilled Water System
Rev. 84
Diesel Generator Emergency Power System
Rev. 92
Fire Plans
CSD-HNP-PFP-
FHB
Fuel Handling Building Pre-Fire Plan
Rev. 1
CSD-HNP-PFP-
RAB-236
Reactor Auxiliary Bldg. Elevation 236 Pre-Fire Plan
Rev. 2
CSD-HNP-PFP-
RAB-261
Reactor Auxiliary Building Elevation 261 Pre-Fire Plan
Rev. 2
Procedures
AD-EG-ALL-1520
Transient Combustible Control
Rev. 14
Fire Protection Program Manual
Rev. 45
Fire Protection - Minimum Requirements, Mitigating Actions
and Surveillance Requirements
Rev. 111
Procedures
AD-EG-ALL-1615
Cable Aging Management Program - Implementation
Rev. 3
Work Orders
Inspect manhole and associated cables for M71C and M71D
1/4-5/2021
71111.11Q Miscellaneous
Reactivity
Manipulation Plan
HNP1 02/2022 Turbine Valve Test
Rev. 0
Procedures
AD-OP-ALL-1000
Conduct of Operations
Rev. 18
AD-OP-HNP-
205
HNP Time Critical Actions/Time Sensitive Actions
Rev. 0
AD-OP-HNP-
1001
HNP Conduct of Abnormal Operations
Rev. 1
Malfunction of Rod Control and Indication System
Rev. 57
Chemistry Out of Tolerance
Rev. 34
EOP-FR-H.1
Response to Loss of Secondary Heat Sink
Rev. 6
EOP-FR-S.1
Response to Nuclear Power Generation/ATWS
Rev. 7
GP-006
Normal Plant Shutdown from Power Operation to Hot
Standby (Mode 1 to Mode 3)
Rev. 97
OPT-1014
Turbine Valve Test Modes 1-5
Rev. 33
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Corrective Action
Documents
2412354
A CSIP speed increaser oil piping
01/18/2022
'B' ESCW chiller operation with abnormally high refrigerant
evaporator pressure and chilled water outlet temperature
2/13/2021
Engineering
Changes
Commercial grade dedication of replacement safety-related
current sensing input adjustable resistor for the ESCW
chillers
1/7/2016
Procedures
AD-EG-ALL-1011
Procurement Engineering Products
Revs. 0-6
AD-EG-ALL-1210
Rev. 3
Procedures
AD-NF-ALL-0501
Electronic Risk Assessment Tool (ERAT)
Rev. 6
AD-WC-ALL-
200
On-Line Risk Management
Rev. 20
AD-WC-ALL-
240
On-Line Risk Management Process
Rev. 3
AD-WC-ALL-
0410
Work Activity Integrated Risk Management
Rev. 12
Work Orders
'B' MDAFW pump motor preventive maintenance
1/24/2022
MOV calibration and testing of valve 1SW-130
2/3/2022
Troubleshoot/repair pre-rotational vanes associated with 'A'
ESCW chiller
1/12/2022
Procedures
AD-OP-ALL-0105
Rev. 6
Procedures
PLP-400
Post Maintenance Testing
Rev. 64
Work Orders
'B' MDAFW pump motor preventive maintenance
1/24/2022
Motor operated valve calibration and testing of valve 1SW-
130
2/3/2022
Replace pressurizer level transmitter LT-461 with excessive
drift
1/5/2022
Troubleshoot/repair 'A' ESCW chiller pre-rotational vane
malfunction
1/11/2022
'A' ESCW chiller trip due to low refrigerant pressure
3/29/2022
WOs 20265472,
20357958,
20405906,
20489737, and
20491760
Pump, motor, and gear drive preventive maintenance
activities associated with the 'A' CSIP
2/8/2022
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Corrective Action
Documents
RWCU inlet isolation valve failed LLRT
3/9/2022
Work Orders
Troubleshooting RWCU inlet containment isolation valve 1-
G31-F001 following LLRT failure
3/9/2022
Miscellaneous
2-02 HNP
Quarterly ERO
Drill
Harris Quarterly ERO Drill package
Rev. 1 and 2
Procedures
AD-EP-ALL-0002
NRC Regulator Assessment Performance Indicator
Guidance EP Cornerstone
Rev. 6
AD-EP-ALL-0100
Emergency Response Organization (ERO)
Rev. 6
AD-EP-ALL-0101
Emergency Classification
Rev. 3
AD-EP-ALL-0103
Activation and Operation of the Emergency Operations
Facility
Rev. 5
AD-EP-ALL-0105
Activation and Operation of the Technical Support Center
Rev. 7
AD-EP-ALL-0111
Control Room Activation of the ERO
Rev. 4
AD-EP-ALL-0304
State and County Notification
Rev. 6
Reactor Trip or Safety Injection
Rev. 15
Faulted Steam Generator Isolation
Rev. 3
Steam Generator Tube Rupture
Rev. 7
EOP-FR-S.1
Response to Nuclear Power Generation/ATWS
Rev. 7
Duke Energy Common Emergency Plan
Rev. 1
PLP-201
Rev. 76
71151
Miscellaneous
Operator Log Entries between January 2021 - December
21
Procedures
AD-PI-ALL-0700
Performance Indicators
Rev. 5
Corrective Action
Documents
NCR 024006385
'B' ESCW chiller insufficient maximum ampere during
surveillance testing using OST-1512
11/19/2021
Procedures
AD-PI-ALL-0100
Corrective Action Program
Rev. 26
AD-PI-ALL-0106
Cause Investigation Checklists
Rev. 7
Work Orders
Replace CSIA resistor and hot gas bypass valve actuator on
'B' ESCW chiller
2/17/2021