ML17334B356
ML17334B356 | |
Person / Time | |
---|---|
Site: | Cook ![]() |
Issue date: | 02/05/1990 |
From: | INDIANA MICHIGAN POWER CO. (FORMERLY INDIANA & MICHIG |
To: | |
Shared Package | |
ML17334B354 | List: |
References | |
AEP:NRC:0969R, AEP:NRC:969R, PROC-900205-01, NUDOCS 9003090183 | |
Download: ML17334B356 (373) | |
Text
ASMESECTIONXIVALVETESTPR2NDTENYEARINSPECTION INTERVALFORTHED.C.COOKNUCLEARPOWERSTATIONUNITNO2RevisionNo:3Date:2-5-90TABLEOFCONTENTSl.INTRODUCTION
-(FIGURE-l)2.LISTOFDRAWINGS-(FIGURE-2)3.NOMENCLATURE FORTESTMETHODS-(FIGURE-3)4.RELIEFREQUEST/COLD SHUTDOWNJUSTIFICATION NOTES5.ATTACHMENT-A 6.VALVESUMMARYSHEETS7.FLOWDIAGRAMS9003090183 9002ihPDRADQCN,050003i5PPNUpagelofSl ASMESECTIONXIVALVETEST-PR2NDTENYEARINSPECTION INTERVALFORTHED.C.COOKNUCLEARPOWERSTATIONUNITNO.2RevisionNo:3Figure-1Date:2-5-90INTRODUCTION ValveTestinProramA'-Thevalvetestprogramshallbeconducted inaccordance withSubsection IWVofSectionXIofthe1983editionoftheASMEBoilerandPressureVesselCodethroughSummer1983Addenda,exceptforspecificreliefrequestswhichareidentified intheValveSummarySheet.B.Thevalvetestprogramisapplicable forthesecond10yearinspection intervalwhichcommences onJuly1,1986.C.Thevalvetestprogramwasdeveloped employing theclassification guidelines contained in10CFR50.2(v)forQualityGroupAandRegulatory Guide1.26,-Revision3forQualityGroupsBandC.(QualityGroupAisthesameasASMEClass1,GroupBis2,andGroupCis3).NRCstaffguidancewasprovidedbymemorandum datedJanuary16,1978.D-Figure2identifies thesystemflowdiagramswhichwereusedtodevelopthisvalvetestprogram.,ValveSummarySheetscontainthefollowing:
- E*FlowDiaram:UnitNumber-Flowdiagramnumber-RevisionNumber(e.g.,2-5105B-42)
- ValveNumber:Uniquevalvenumber(e.g.,2-DCR-310)
Page2of81 D.C.CookNuclearPlantRevisionNo:3Date:2-5-90ValveTestProgramFigure-l*RevisionNumber:Anychangeofvalvedescription, functionortestrequirement.
- ~B~W'EL-CKBFGAGLDA3WNDAGBLVBReliefandSafetyCheckButterfly GateGlobeDiaphragm Three-Way NeedleAngleBallVacuumBreaker(ReverseCheckValve)*ValveSize:Nominalvalvesizeininches*ValveActuatorTe:Typeofactuator, oneofthefollowing:
SA-SelfActuated(e.g.,CKorREL)MO-MotorOperatedA-AirOperatedM-ManualPO-Pneumatic SO-SolenoidOperated*FlowDiaramCoordinates:
Alpha/Numeric gridlocationofvalvePage3ofSl
RevisionNo:3D.C.CookNuclearPlanValveTestProgramFigure-lDate:2-5-90*Valveositionduringnormalplantoperation orduringperformance ofitssafetyfunction, oneofthefollowing:
0C0/COpenClosedOpen/Closed orviceversa*CodeClass:ASMECodeclassofvalve,eitherl,2,or3*ValveStatus-AP:ActiveorpassivewvdefinedinIWV-2200NOTE:Combinations arepossible(e.g.,AC)PrimaTestRe'd:TestrequiredperSectionXI*TestPerformed:
Testingthatwillbeperformed NOTE:Testnomenclature isexplained inFigure3*TestModeTestFreenc:Oneofthefollowing:
P-Every3monthswhilesystemisrequiredtobeoperable.
C-Testingwillbeperformed atcoldshutdownfrequency (SeeNote<(Fn)R-Testingwillbeperformed atrefueling outagefrequency.
Page4of8l D.C.CookNuclearPlanValveTestProgramRevisionNo:3Date:2-5-90Figure-1*CodeRelief:Whetherornotacodereliefisbeingrequested; willbeoneofthefollowing:
NONO,NOTEXNO,CSZYYES,NOTEZValveistobetestedpercode,nocomments.
Valveistobetestedpercode,buttherearecomments.
Valveistobetestedpercodeatacoldshutdownfrequency withcoldshutdownjustification providedinnotes.Codereliefisrequested.
Alternate testingisproposedinlieuofthatrequiredbycode,thenoteexplainswhythecodereliefisrequested.
E.Alternative testingperformed on'checkvalveinaccordance withGL-89-04, Attachment 1,Itemg2isindicated underreliefrequestnotes.Thistestingisperformed inlieuofstroketestingrequiredbySectionXI,IWV-3521.
Thisisaccomplished bydisassembly methodinthefollowing manner:Disassembl MethodThevalvebonnetisremoved,thediscis-manuallyfullstrokeexercised andthevalveinternals arevisuallyexamined.
Theresultsofthisexamination aredocumented.
Thiswillbeperformed onarefueling outagefrequency.
Thevalvegroupings forsampledisassembly isinaccordance withGL-89-04.
Thisalternative testingtobeperformed foraparticular valveisindicated onthevalvesummarysheetsandreliefrequestnotes.Page5of81 D.C.CookNuclearPlanValveTestProgram=RevisionNo:3Date:2-5-90Figure-1F.Schedulin ofValveTestinatColdShutdownFreenc.Valvestestedatacoldshutdownfrequency shallbescheduled usingthefollowing criteria:
2~3.4~Valveexercising neednotbedonemoreoftenthanonceevery3monthsincaseoffrequentcoldshutdowns.
Thetestingshallcommenceassoonasthecoldshutdowncondition isachieved, butnotlaterthan48hoursaftershutdown, andcontinueuntilcompleteortheplantisreadytoreturntopower.Completion ofallvalvetestingisnotaprerequisite toreturntopower.Anytestingnotcompleted duringonecoldshutdownshouldbeperformed duringanysubsequent coldshutdowns startingfromthelasttestperformed atthepreviouscoldshutdown.
Forplannedcoldshutdowns, whereampletimeisavailable andtestingallthevalvesidentified forthecoldshutdowntestfrequency intheISTProgramwillbeaccomplished, exceptions tothe48hourscommencement oftestingisallowed.G.Thefollowing criteriahavebeenusedindeveloping limitingvaluesoffull-stroke timeforthepoweroperatedvalves:00oReviewofvalve'sdesignspecification and/ormanufacturer's teststroketimesReviewofsystemresponsetimerequirements (Technical Specification, FSAR,etc.)Valve'shistorical stroketimevaluesatvarioussystemconditions Page6of81 D.C.CookNuclearPlantRevisionNo:3ValveTestProgramFigure-1Date:2-5-90Usingtheabovecriteria, thelimitingstroketimeforeachvalveisderivedasfollows:1.NominalValveStrokeTime<2Seconds*Historical StrokeTimeRaneinSecondsEstablished BaseLineonCurvesinSecondsRecommended ActionTime(Limiting StrokeTimeValuesinSecondsBaseLineTimex2+1Second=Recommended ActionTimeorTech..Spec.
Limit,whichever isless.uptoto1.241.25to1.741.75to2.491.01.52.0=1x2+1=3Seconds=1.5x2+1=4Seconds=2x2+1=5Seconds2.NominalValveStrokeTime-3.0to10.0Seconds2.5to10.493to10BaseLineTimex1.5=ActionTime3.NominalValveStrokeTime-11.0SecondsandU10.5andUp11.0andUpBaseLineTimex1.25=ActionTime(or15seconds,whichever islarger)*Excluding thosevalvesdesignated asrapidvalvesperParagraph "H"notedbelow.Page7of81 0
RevisionNo:3.D.C.CookNuclearPlanValveTestProgramFigure-1Date:2-5-'0H.Thestroketimelimitingvaluesforthepoweroperatedvalveswillbecontrolled viaplantTechnical DataBook.StrokeTimeMeasurements forRaidFastActinValves.Inaccordance withGL-89-04, Attachment 1,Itemg6,poweroperatedvalveswithnormalstroketimesof2secondsorlessmaybeassigned2secondslimitingvalues.Ifavalveisassigneda2secondlimitingvalue,itshallbetimedonlyandnottrendedinaccordance withSectionXI,IWV-3417a.
Ifthevalveexceeds2secondlimit,itwillbedeclaredinoperable andcorrective actionswillbetakeninaccordance withDlV-3417(b).
Themajorinfluence inthestroketimetestingofrapidactingvalvesistheoperator's response.
Therefore, thetimingtolerances areinfluenced bytheoperatoractionandtrendingisnotindicative ofvalveperformance.
Thevalvelimitingvalueswillbedocumented intheplantTechnical DataBook.Theresultsofthesetestswillbedocumented viaplantprocedures.
page8of81 4
DONALDC.COOKNUCLEARP2NDTENYEARINSPECTION INTERVALOFRevisionNo:3Date:2-5-90VALVETESTPROGRAMFORUNIT-2LISTOFDRAWINGSFigure2NO.SYSTEMFLOWDIAGRAMNO.REVISIONMainSteamSteamGenerating SystemFeedwater Feedwater (Auxiliary)
Essential ServiceWaterNon-Essential ServiceWaterStationDrainageContainment ReactorCoolantReactorCoolantCVCS-Reactor Letdown&ChargingComponent CoolingComponent CoolingComponent CoolingNuclearSamplingNuclearSamplingPostAccidentSampling-Containment Hydrogen2-5105B2-5105D2-51062-5106A2-51132-5114A2-51242-51282-5128A2-51292-5129A2-51352-5135A2-5135B2-51412-5141A2-5141D4223441362720193432203430142730Page9of81 01
-Revision No:3Date:2-5-90DONALDC.COOKNUCLEARP2NDTENYEARINSPECTION INTERVALOFVALVETESTPROGRAMFORUNIT-2LISTOFDRAWINGSFigure2SYSTEMEmergency CoreCooling(SIS)Emergency CoreCooling(RHR)Containment SprayContainment Penetration
&WeldChannelPressurization IceCondenser Refrigeration Containment Ventilation ControlRoomVentilation Emergency DieselGenerator Emergency DieselGenerator Emergency DieselGenerator Emergency DieselGenerator Make-UpWater&PrimaryWaterSystemCompressed AirSystemFLOWDIAGRAMNO.2-51422-51432-51442-51452-5146B2-5147A2-51492-5151A2-5151B2-5151C2-5151D12-5115A12-5120BREVISIONNO.28352920233523262726274122Page10of81 i
DONALDC.COOKNUCLEARPLA2NDTENYEARINSPECTION INTERVALOFVALVETESTPROGRAMFORUNIT-2LISTOFDRAWINGS'evisionNo:3Date:2-5-90Figure2SYSTEMCVCS-Boron MakeupSpentFuelPitCooling&Clean-UpWDSVents&DrainsFLOWDIAGRAMNO.12-513112-513612-5137AREVISIONNO.192521PostAccidentLiquid&GasSamplingPostAccidentLiquidSamplingInst.Panels12-5141C12-5141F86Pagellof81 DONALDC.COOKNUCLEARPNOMENCLATURE FORTESTMETHODUSEDINCOLUMNSFORPRIMARYTESTREQUIREDANDTESTPERFORMED UNDERASMESECTIONXIRevisionNo:3Date:2-5-90Figure31CATEGORYA-BVALVESASMECODESECTIONXIPARAGRAPH EF-1EF-2EF-3EF-4Exercisevalve(fullstroke)foroperability quarterly (3months).Exercisevalve(fullstroke)foroperability atacoldshutdownfrequency orrefueling outagefrequency asindicated.
Codereliefrequestsand/orcoldshutdownjustification areprovidedinthecorresponding valvenotes.Exercisevalve(partstroke)foroperability quarterly; exercise(fullstroke)atacoldshutdownfrequency orrefueling outagefrequency asindicated.
Justification forexercising thevalveatcoldshutdownfrequency isprovidedinthecorresponding valvenotes.Codereliefrequestisprovidediffullstroketestisdeferredtocoincidewithrefueling frequency.
Exercisevalve(fullstroke)foroperability priortoreturntoservice(IWV-3411)(IWV-3412)
(IWV-3412)
(IWV-3416)
EF-5EF-6EF-7EF-8Valveswithremotepositionindicator shallbeobservedatleastonceevery2yearstoverifythatvalveoperation isaccurately indicated.
Thisnotewasintentionally deleted.Exercisevalve(withfail-safe actuators) toobservefailuremodequarterly.
Exercisevalve'with fail-safe actuators) toobservefailuremodeatacoldshutdownfrequency orrefueling frequency asindicated.
(IWV-3300)
(IWV-3415)
(IWV-3415)
Page12of81
RevisionNo:3Date:2-5-90DONALDC.COOKLEARPLANTNOMENCLATURE FORTESTMETDUSEDINCOLUMNSFORPRIMARYTESTREQUIREDANDTESTPERFORMED UNDERASMESECTIONXIFigure3(cont'd)ET-XXX1CATEGORYA-BVALVESASMECODESECTIONXIPARAGRAPH Exercisepoweroperatedvalve(fullstroke)toitssafetypositionandmeasuretime.Thestroketimelimitingvaluesofthesevalves.including rapidactingvalveswillbeidentified andcontrolled perplantTechnical DataBookandplantprocedures.
Valvesassigned2secondslimitingvaluesaresubjecttoreliefspecified'n "Paragraph H,Figure1."2CATEGORYCVALVES(IWV-3413
&3417)CF-1CF-2CF-3CF-4TF-1Exercisevalve(fullstroke)foroperability quarterly.
Exercisevalve(fullstroke)foroperability atacoldshutdownfrequency orrefueling outagefrequency asindicated.
Codereliefrequestsand/orcoldshutdownjustification areprovidedinthecorresponding valvenotes.Exercisevalve(partstroke)foroperability quarterly; exercise(fullstroke)foroperability atacoldshutdownfrecpxency orrefueling frequency asindicated.
Justification forexercising valvesatacoldshutdownfrequency isprovidedinthecorresponding valvenotes.Codereliefrequestsareprovidediffullstroketestingisdeferredtocoincidewithrefueling frequency.
Exercisevalve(fullstroke)foroperability priortoreturntoservice.Safetyandreliefvalvetests(setpoint) toSectionXI,TableIWV-3510-1.
(IWV-3521)
(IWV-3521)
(IWV-3522)
(IWV-3416)
(IWV-3510)
Page13of81 DONALDC.COOKNUCLEARPNOMENCLATURE FORTESTMETHOUSEDINCOLUMNSFORPRIMARYTESTREQUIREDANDTESTPERFORMED UNDERASMESECTIONXIRevisionNo'.3Date:2-5-90Figure3SLT-1SLT-23CATEGORYAorACVALVESSeatleakagetestvalveinaccordance withrequirements ofparagraph IWV-3420ofASMECode,SectionXI,atrefueling outagefrequency butnotlessthanonceeverytwoyears.-Permissible leakagevaluesforeachcategoryAorACvalvearelistedinAttachment
->>A<<.Seatleakagetestvalveinaccordance with10CFR50,AppendixJ,inlieuofASMECodeSectionXIexceptforparagraphs IWV-3426andIWV-3427whichareapplicable.
Thisisconsistent withtheNRCpositiondescribed inGL-89-04, Attachment A,Itemgl0.Permissible leakagevaluesforeachcategoryAorACvalvearelistedinAttachment->>A>>.
SLT-2AInlieuoftherequirements ofASMECodeSectionXI,paragraphs IWV-3423andIWV-3424, valvesareseatleakagetestedaspartoftheAppendix>>J>>containment isolation testbyimposingastaticheadofwateronthedownstream sideofthevalveandverifying thattheleakagewithinthespecified valueofAttachment
>>A>>foreachcategoryvalve.Thistestingmethoddemonstrates thatthecontainment sprayandRHRCheckValveleakageover30daysislimitedtothewaterresidentinthecontainment sprayheadersdownstream ofthecheckvalves.Theleakagespecified wouldnotdepletethewaterinventory soastoexposethesevalvestoapost-LOCA environment foraminimumof30daysintheeventthataspraysystemmustbeshutdownanddrained.ThistestingmethodisasstatedinResponsetoQuestion22.15(5)oftheoriginalFSARAppendix>>Q>>,Amendment 81,datedAugust1978.Page14of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5105D-2 RevisionNo:3Date:2-5-90NOTE1:FW-118-1thru-4CodeRelief:Thesecheckvalvesarenormallyopenduringpoweroperation topassmainfeedwater flowtothesteamgenerators.
Theirsafetyfunction(close)preventsauxiliary feedwater backflowintothemainfeedwater system.Thesevalvescannotbeexercised duringpoweroperation becauseclosingofthesevalveswouldrequiresecuringfeedwater flowtothesteamgenerators.
Mainfeedwater tothesteamgenerators cannotbeisolatedonaloopbasisbecausethreeloopoperation isnotallowedperDonaldC.CookNuclearPlantTechnical Specification 3.4.1.1.Forthesecategory"C"checkvalves,backflowcannotbequantified atcoldshutdownduetosystemconfiguration.
Theonlypractical methodtoverifyvalveclosureisbydisassembly.
Duetosize,weightandcloseproximity tophysicalbarriers(whiprestraints);
valvedisassembly atcoldshutdownwouldimposeconstraints onthemanpowerandscheduling thatmaydelayessential coldshutdownrelatedactivities andtheplantstart-up.
Thevalvesarenotequippedwithpositionindicators.
Therehasbeennooperational ormaintenance adversetrendnoted.Therefore, thevalveswillbedisassembled (bonnetremoved)andverifiedclosed(discagainstseat)ona.samplingbasis(oneof-four)atrefueling outagefrequency.
Page15of81
DONALDC.COOKNUCLEARPLANVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5105D-2
-Revision No:3Date:.2-5-90NOTE2:NOTE3:MRV-210-220-230and-240ColdShutdownJustification
- Thesesteamgenerator stopvalvescannotbefullstrokeexercised duringpoweroperation becausethiswouldrequiresecuringsteamfromasteamgenerator whichcouldresultinareactortrip.Threeloopoperation isnotallowedforD.C.CookperTechnical Specification 3.4.1.1.ValvesMRV-211,-221,-231,-241,-212,-222,-232,and-242whichactivateMRV-210,-220,-230,and-240aretestedquarterly inaccordance withINV-3410.
MRV-210,-220,-230and-240arepartstroketestedquarterly byuseofhydraulics attachedtovalveoperators.
andfullstroketestedduringhotstandby(Mode3withRCStemperature
>541F)atcoldshutdownfrequency.
MS-108-2and108-3CodeRelief:ThesecheckvalvesarelocatedinthesteamsupplylinestotheAuxiliary Feedwater PumpTurbine.ThesevalvesarepartstroketestedduringnormalISTfeedwater pumptestingatleastonaquarterly basisatapproximately 700gpmbecauseflowisrestricted toamaximumofapproximately 700gpmthroughthe3"testlineusedduringpumptest.Thevalveswillbefullstroketestedtoopenposition.
atacoldshutdownfrequency.
Thevalveisnotequippedwithpositionindicator.
Inaddition, duetotheplantdesign,theonlymethodavailable toverifythevalveclosureisdisassembly.
Thevalvewillbedisassembled (bonnetremoved)andverifiedclosed(discagainstseat)andvisuallyexaminedinaccordance withGL-89-04, Attachment A,ItemN2onasamplingbasis(oneoftwo)onceeveryotherrefueling frequency.
Page16of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTES.FlowDiagramNo:2-5106-34 RevisionNo:3Date:2-5-90NOTE10FMO-201-202-203-204&FRV-210-220-230-240ColdShutdownJustification
- Thefunctionofthesevalvesistoprovidefeedwater flowfromthefeedwater pumpstothesteamgenerators.
Thesevalvescannotbeexercised (partorfullstroke)duringpoweroperation becauseclosingthesevalveswouldrequiresecuringfeedflowtothesteamgenerator whichmaycauseinstability ofsteamgenerator waterlevelwhichcouldresultinreactortrip.Further,threeloopoperation isnotallowedperDonaldC.CookNuclearPlantTechnical Specification 3.4.1.1.Thesevalveswillbefullstroke-exercised andtimedduringunitstart-uporshutdownatcoldshutdownfrequency.
Page17of81 DONALDC.COOKNUCLEAR.PVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5106A-41 RevisionNo:3Date:2-5-90NOTE1:NOTE2FW-132-1-2-3-4ColdShutdownJustification
- Theseauxilzary feedwater (AFW)checkvalvesfunctiontosupplyAFWtothesteamgenerators whenevertheAFWSystemiscausedtooperate.Thesecheckvalvescannotbefullorpartialstrokeexercised duringpoweroperation withoutenergizing theAFWSystemanddelivering coldwatertothesteamgenerators..
Thiswouldresultinthermalshocktothesteamgenerator nozzles.These,valvesarefullstrokeexercised duringstartup.Thevalveswillbeverifiedclosedquarterly bymonitoring temperature ofAuxiliary FeedLineasrequiredbytheplantprocedure duringshiftinspection tours.FW-1346FW-135ColdShutdownJustification
- Thesevalvesarelocatedonthesuctionanddischarge linesoftheturbinedrivenauxiliary feedpump.
Themaximumflowratethroughtheturbinedrivenauxiliary feedpumpduringISTisapproximately 700gpmusingthepumptestline.Passingthedesignflowof900gpmthroughthesevalveswouldrequiredelivering coldauxiliary feedwater tothesteamgenerators.
Thiswouldresultinthermalshocktothe-steamgenerator nozzles.Therefore, thesevalveswillbepartstrokeexercised quarterly andfullstrokeexercised (passingdesignflowof900gpmthroughthevalves)atcoldshutdownfrequency.
page18of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5106A-41 RevisionNo:3Date:2-5-90NOTE3:FW-138-1-2-3-4ColdShutdownJustification
- Theseauxiliary feedwater (AFW)checkvalvesfunctiontosupplyAFWtothesteamgenerators whenevertheAFWSystemiscausedtooperate.Thesecheckvalvescannotbefullorpartialstrokeexercised duringpoweroperation withoutenergizing theAFWSystemanddelivering coldwatertothesteamgenerators.
Thiswouldresultinthermalshocktothesteamgenerator nozzles.Thevalveswillbeverifiedclosedquarterly bymonitoring temperature ofAuxiliary FeedLineasrequiredbytheplantprocedure duringshiftinspection tours.Thesevalvesarefullstrokeexercised whentheplantisreturnedtopoweraftercoldshutdown.
NOTE4FW-149and150Comment:Therequiredfullstrokingofthesecheckvalvesissatisfied whenTurbineDrivenAuxiliary Feedpumpcompletes itsrequiredtesting.NOTE5:FW-153and160Comment:Thesecheckvalvesinstalled ontheEmergency LeakOff(ELO)linesopenwhentheMotorDrivenAuxiliary Feedwater Pumps(MDAFP)start.Thiscanbeestablished whentheMDAFPpumpisoperating throughthetestline.-Apressuredecreaseinthepumpdischarge lineisverifiedbyalocalpressureindicator whentheparallelpathELOisopened.Thepressuredecreaseindicates thatflowisestablished throughtheELOlineandthatthecheckvalveisopened..Page19of81-DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5113-36 RevisionNo:3Date:2-5-90NOTE1NOTE2:ESW-141-142-143-144Comment;:
Thesevalvesarefullstrokeexercised quarterly asrequiredbyIWV-3520.
Inaddition, theyaredisassembled andinspected internally inaccordance withIEB85-03atrefueling outagefrequency.
ESW-145-240-243ColdShutdownJustification
- -Thesevalvesarenormallyclosedandarerequiredtobeopenwhenthecondensate storagetankisexhausted.
Exercising thevalvescouldcauselakewatercontamination ofthesteamgenerators.
Lakewaterchemistry canpotentially impactsteamgenerator tubeintegrity.
Therefore, thevalveswillbefullstroketestedatacoldshutdownfrequency.
Sincethevalvesaremanual,stroketimingisnotrequired.
Page20of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESrFlowDiagramNo:2-5113-36 RevisionNo:3Date:2-5-90NOTE3:WRV-722-724-726-728CodeRelief:Thesevalvesarelocatedintheessential servicewatersupplylinestotheemergency dieselgenerators airaftercoolers.Thesethree-way valvesregulatewaterflowtomaintainthetemperature atwhichtheaftercoolerairdischarge thermostatic controller hasbeenset.Waterflowisregulated bypassingaportionoftheflowthroughtheaircoolersandbypassing theexcessflowaroundtheairaftercoolers.Codereliefisbeingrequested fromthetestingrequirements since(1),thesevalvesfunctiononlyasregulating valvesandnotopen/closed valves(2),thesevalvesaredemonstrated operableduringdieselgenerator testing=(dieselgenerators aretestedperTechnical Specification 4.8.1.1.2);
and(3),thesevalvesaredemonstrated operableduringdieselgenerator 24hourrunsperformed eachrefueling outage.Thevalveswillbe"fail-safe" testedusingtheircontrolschemethatwillremoveairfromthevalveoperators causingthemtodirectallESWflowtotheairaftercoolers.Thisproposedtestforeachvalvewillbeperformed atrefueling frequency.
Thevalvescannotbestroketimedbecausetheyarethermostatic valveswhosepositioniscontrolled byprocessfluidtemperature.
Thereisnoexternalcontrolavailable.
Page21of81 II' DONALDC.COOKNUCLEAR.P VALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5114A-27 RevisionNo:3Date:2-5-90NOTE1:=HCR-900throuh-915-920throuh-935-941throuh948-951throuh-958and960throuh-967Code'ReliefSee"Attachment-A" forpermissible seatleakagevalues.Page22of81
DONALDC.COOKNUCLEARPLANVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5124-20 RevisionNo:3Date:2-5-90NOTE1:DCR-6006-601andNS-357CodeRelief:See<<Attachment-A<<
forpermissible seatleakagevalues.NOTE-2:NS-357CodeRelief:Thischeckvalveislocatedonthereturn-lineofthepostaccidentsamplingsysteminsidethecontainment.
Sincethelineis,open-ended insidethecontainment andthecheckvalveisnotequippedwiththepositionindication, thevalvewillbefullstrokeexercised intheopenpositionbyperforming aflowtestquarterly andwillbeconfirmed closedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
Page23of81 I'1'I DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128-19 RevisionNo:3Date:2-5-90NOTE1:NSO-021-022-023&-024ColdShutdownJustification
- Thesefourone-inchsolenoidoperated.isolation valvesareinstalled (twoineachleginseries)inthereactorheadvent.Thesevalvescannotbetestedduringpoweroperation, hotstandby,orhotshutdownbecausethevalvedesignissuchthattestingofeithervalvecancause"burping" (momentary opening)ofthesecondvalve,resulting inthereleaseofradioactive fluidandcreateanairbornesituation incontainment.
Therefore, thevalveswillbefullstrokeexercised andtimedatcoldshutdownfrequency.
Exercising thesolenoidoperatedvalvesforverification ofvalveposition(valvestemmovement) willbeperformed atrefueling frequency byaflowtestthrougheachvalvebecausethevalvestemiscompletely enclosedandcannotbeobserved.
Thereactorcoolantdischarged duringtheflowtestingofthevalvesiscollected inacontainer tominimizeliquidcontamination.
spill,radiation, andpotential airbornesituation indeference ofALARAconsideration andpersonnel protection.
Theabovetestsareconsistent withTechnical Specification requirements.
Page24of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34 RevisionNo:3Date:2-5-90NOTE1:CS-442-1thru4CodeRelief:Thesecontainment.
isolation checkvalvesareonthesealwatersupplylinetotheRCpumps.Thesevalvescannotbepartorfullstrokeexercised totheclosedpositionduringpoweroperation becausecoolingflowisrequiredtotheRCPseals.Duringcoldshutdown, sealwatermustbemaintained topreventbackflowthroughthesealswithpossibledamagefromdirt.Thevalveswillbefullstrokeexercised inconjunction withAppendixJseatleakagetestingatrefueling frequency.
NOTE2:GCR-301NCR-252NPX-151RCR-100&-101CS-442-1throuh4SI-189PW-275andN-159CodeRelief:SeeAttachment-"A" forpermissible seatleakagevalues.NOTE3:NRV-151-152-153ColdShutdownJustification
- Thesepressurizer poweroperatedreliefvalvesarenormallyclosedduringpoweroperation.
Thevalvescannotbeexercised atpowerwithoutinducinganRCSpressuretransient whichcouldresultinreactortrip.Thevalveswillbefullstrokeexercised andtimedatcoldshutdownfrequency.
Page25of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34 RevisionNo:3Date:2-5-90NOTE4:NOTE5:PW-275CodeRelief:Thiscontainment isolation checkvalveislocatedintheprimarywatersupplylinetothepressurizer relieftank.Thevalveisnotequippedwithpositionindication.
Thevalvecannotbefullstroketestedtoclosedpositionduringpoweroperation oratacoldshutdownfrequency duetolackofsufficient differential pressuretobackseatthevalve.Thevalveandnecessary testconnections arelocatedinsidethecontainment.
Duetotheplantdesign,theonlymethodavailable toverifythevalveclosureisleaktesting.Thevalvewillbeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
N-159CodeRelief:Thiscontainment isolation checkvalveislocatedinthenitrogensupplylinetothepressurizer relieftank.Thevalveisnotequippedwithpositionindication.
Thevalvecannotbefullstroketestedtoclosedpositionduringpoweroperation oratacoldshutdownfrequency duetolackofsufficient differential pressuretobackseatthevalve.Thevalveandnecessary testconnections arelocatedinsidethecontainment.
Duetotheplantdesign,theonlymethodavailable toverifythevalveclosureisleaktesting.Thevalvewillbeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
Page26of81 I0 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34 RevisionNo:3Date:2-5-90NOTE6:NSO-061-062-063-064ColdShutdownJustification
- Thesefourone-inchsolenoidoperatedisolation valvesareinstalled (twoineachleginseries)inthepressurizer vent.Thesevalvescannotbetestedduringpoweroperation, hotstandby,orhotshutdownbecausethevalvedesignissuchthattestingofeithervalvecancause"burping" (momentary opening)ofthesecondvalveresulting inthereleaseofradioactive fluidandcreateanairbornesituation incontainment.
Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.
Exercising thesolenoidoperatedvalvesforverification ofvalveposition(valvestemmovement) willbeperformed atrefueling frequency byperforming aflowtestthrougheachvalvebecausethevalvestemiscompletely enclosedandcannotbeobserved.
Thereactorcoolantdischarged duringflowtestingofthevalvesiscollected inacontainer tominimizecontaminated liquidspill,radiation, andpotential airbornesituation indeference of.ALARAconsideration andpersonnel protection.
Theabovetestsareconsistent withTechnical Specification recpxirements.
Page27of81 DONALDC.COOK.-NUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5128A-34 RevisionNo:,3Date:2-5-90NOTE7:SI-189CodeRelief:Thischeckvalveislocatedinthesafetyvalvesdischarge (Emergency CoreCoolingSVs,RHR,SVs,centrifugal chargingpumpSVs,etc.)collection headerleadingtothepressurizer relieftank.Isolating thisvalvefortestingwouldresultindeadheadingallsafetyvalvesintheabovesystems.Thiswouldresultinlossofoverpressurization protection andcouldputtheplantinanunsafecondition.
Therefore, thevalvewillbepartstrokeexercised toopenpositionusingexternalsourceviatestconnection atacoldshutdownfrequency.
Thevalvewillbedisassembled, manuallyfullstroketestedandvisuallyexaminedinaccordance withGL-89-04, Attachment 1,Itemg2ateverythirdrefueling outagefrecpxency.
Thevalvewillalsobeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
Page28of81 l,
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32 RevisionNo:3Date:2-5-90NOTE1:CS-292CodeRelief:Thisvalveisintheemergency borationpathfromtheboricacidsystemtothechargingpumpsuctionheader.Flowthroughthispathisnormallynotprovidedatpowerbecauseof,theresultant largenegativereactivity insertion.
Thevalvewillbefullstrokeexercised intheopenpositionatacoldshutdownfrequency.
Thecheckvalveisnotequippedwithpositionindication.
Duetotheplantdesign,theonlymethodsavailable toverifythevalveclosureiseitherradiography ordisassembly whichwillbeperformed atarefueling frequency whenthesystemisnotrequiredtobeoperable.
Theradiography methodisanacceptable methodtoverifythevalveclosure(discagainsttheseat)undernoflowcondition becauseitprovidesvisualobservation ofthevalveintheclosedposition.
Theflowtestingofthevalveverifiesthatitisopen.Thisprovidesassurance thatthediscisfreetomovefromtheopenpositionwithflowtotheclosedpositionwithnofloworreverseflow.NOTE2:CS-299E-299WCodeRelief:Thesecheckvalveslocatedonthedischarge linesofthe'E'nd'W'harging pumpsfunctionaspressureisolation valvestoprotectthelowpressurechargingpumpsuctionlines.Thesevalvescannotbefull-stroke exercised during:(1)poweroperation becausethechargingpumpscannotachievemaximumflowratewiththereactoratfullpressure, and(2)coldshutdownbecausetheflowrequiredcouldcausealowtemperature overpressure condition.
Thevalveswillbepart-stroke exercised quarterly andfullstrokeexercised atrefueling frequency.
Thevalveswillalsobeverifiedclosedinconjunction withseatleakagetestingperIWV-3420atrefueling frequency.
Page29of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32 RevisionNo:3Date:2-5-90NOTE3:CS-321QCR-300and-301CodeRelief:SeeAttachment "A"forpermissible seatleakagevalues.NOTE4:CS-321CodeRelief:Thiscontainment isolation checkvalve'sfunctionistosupplyboratedwaterfromthevolumecontroltanktotheregenerative heatexchanger throughthechargingpumpsforchemicalshimcontrolandreactorcoolantsystemmakeup.Isolation ofthissystemwouldresultinlossofcontrolofpressurizer levelwhichcouldresultinreactortrip.Thisvalveistestedintheopendirection quarterly andconfirmed closedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
NOTE5:NOTE6:CS-328Ll-329Ll-328L4-329L4Comment:Thesecheckvalvesfunctiontoprovidetheinterface pointbetweentheRCSandtheCVCS.Sincethedischarge pipingoftheCVCSisdesignedtoapressureratinghigherthantheRCS,thesevalvesdonotperformapressureisolation function.
Thehigherpressure(RCS)tolowpressure(CVCSSuction)isolation isaccomplished byothervalveswhicharetestedtocategory"A"requirements.
Thevalveswillbefullstrokeexercised toopenpositionquarterly.
QCR-300-301ColdShutdownJustification
- Theseairoperatedcontainment isolation valvesarelocatedontheletdownreturnline.Exercising thesevalvesduringpoweroperation wouldresultinletdownisolation whichcouldresultinlossofpressurizer levelcontrolwhichcouldresultinaplantshutdown.
Thevalveswillbefullstrokeexercised, timedandfailsafetestedatacoldshutdownfrequency andseatleakagetestedperAppendixJprogramatrefueling frequency.
Page30of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMFlowDiagramNo:RevisionNo:3Date:2-5-90RELIEFREQUESTNOTESc2-5129-32 NOTE7:NOTE8:QMO-200-201ColdShutdownJustification
- Thesemotoroperatedgatevalvesareinstalled ontheCVCScharginglinewhichprovideboratedwaterforRCSchemicalshimcontrolandreactorcoolantsystemmakeup.Isolation ofthissystemwouldresult-inlossofcontrolofpressurizer levelwhichcouldresultinreactortrip.Thevalveswillbefullstroketestedand.timedatcoldshutdownfrequency..
QRV-200CodeRelief:Thisairoperatedvalveisusedtoregulatechargingheaderflowtothereactorcoolantsystemandsealwaterflowtothereactorcoolantpumpseals.Thevalvecannotbefullstrokeexercised atpoweroperation becauseitwouldinterrupt thesealinjection flowtothereactorcoolantpumpswhichcouldresultinreactorcoolantpumpsealdamage.Thevalvewillbepartstrokeexercised duringpoweroperation andfullstrokeexercised atacoldshutdownfrequency.
Thevalvecannotbestroketimedbecausethereisnolocalorremotepositionindicator available andcycletimesaredirectlyproportional to"howfast"theoperatorturnsthecontrolknob.Therefore, meaningful stroketimesarenotachievable.
Thisvalvehasnofailsafeposition.
Thealternative testingproposedistolocallyobservethevalveduringfullstroketestingforsmoothoperation andapparentproblemswhichcanaffectthevalveopexation.
Page31of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32 RevisionNo:3Date:2-5-90NOTE9:NOTE10QRV-251CodeRelief:Thisairoperatedvalveisusedtoregulatechargingheaderflowtothereactorcoolantsystemandsealwaterflowtothereactorcoolantpumpseals.Thevalvecannotbefullstrokeexercised atpoweroperation becauseitwouldinterrupt the.RCPsealinjection flowandwouldalsoupsetpressurizer level.Thevalvewillbepartstrokeexercised duringpoweroperation andfullstrokeexercised atacoldshutdownfrequency.
Thevalvecannotbestroketimedbecausethereisnolocalorremotepositionindicator available andcycletimesaredirectlyproportional to"howfast"theoperatorcanturnthecontrolknob.Therefore, meaningful stroketimesarenotachievable.
Thecontrolschemeofthisvalvefunctions
.toremoveairfromthevalveoeprator, whichduplicates thefail-safe condition, resulting inthevalvegoingtofail-safe (open)position.
Therefore, thealternative testingproposedwillconsistoflocallyobserving thevalveduringfullstroketestingforsmoothoperation andapparentproblemswhichcanaffectthevalveoperation.
SI-185CodeRelief:Thisnormallyclosedvalvefunctions totransferthesuctionsourceofthechargingpumpstotherefueling waterstoragetank.Thisvalvecannotbefullstrokeexercised during:(1)poweroperation withoutintroducing ahighconcentration ofboricacidintheRCS,and(2)coldshutdownbecausetheonlyfullflowpathavailable isintothereactorcoolantsystemandthesystemdoesnothavesufficient volumetoaccommodate thatflowwithoutapossiblelowtemperature overpressure condition.
Thevalvewillbefullstrokeexercised atrefueling frequency.
Page32of81 DONALDC.COOKNUCLEAR'LA VALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5129-32 RevisionNo:3Date:2-5-90NOTEll:CS-299E&W Comment:SeeAttachment "A"forpermissible seatleakagevalues.Page33of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMFlowDiagramNo:RevisionNo:3Date:2-5-90RELIEFREQUESTNOTES2-5129A-20 NOTE1:QCM-250-350ColdShutdownJustification
- Thesemotor-operated reactorcoolantpumpsealwaterreturnisolation valvescannotbeexercised duringpoweroperation becauseitwouldinterrupt reactor.coolantpumpsealwaterflowandcouldcausedamagetotheseals.Therefore, thevalvesarefullstrokeexercised andtimedatcold.-shutdownfrequency.
NOTE2:NOTE3:QCM-250and-350CodeRelief:See"Attachment-A" forpermissible seatleakagevalues..QMO-451-452ColdShutdownJustification
- Thesemotor-operated gatevalvesfunctionasvolumecontroltankisolation valves.Exercising thesevalvesduringpoweroperation couldresultinalossofpressurizer levelcontrolwhichcouldcauseareactortrip.Thesevalvesarefullstrokeexercised andtimedatcoldshutdownfrequency.
Page34of81 IJ DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135-34 RevisionNo:3'Date:2-5-90NOTE1CCM-451-452-453-454-458and-459ColdShutdown"'"lloperation withoutsecuringcoolingwatertothereactorCoolantPumps(RCPs).Isolation ofthesevalvescouldcausefailureoftheRCPs.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrecpxency.
NOTE2NOTE3:NOTE4:NOTE5:CCM-451throuh-454-458-459CCR-455throuh-457-460-462andCCW-135CodeReliefSee"Attachment-A" forpermissible seatleakagevalues.CCR-455-456and-457ColdShutdownJustification
- Thesevalvescannotbetestedduringpoweroperation withoutsecuringcoolingwatertothereactorsupportcoolers.Thesevalvesmustremainopentopreventoverheating oftheconcretearoundthereactorsupportsduringpoweroperation.
Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.
CCW-135CodeRelief:Thischeckvalvecannotbetestedduringpoweroperation withoutsecuringcoolingwatertothereactorsupportcoolers.Thevalvemustremainopentopreventoverheating oftheconcretearoundthereactorsupportsduringpoweroperation.
Thevalvewillbeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
CRV-470CodeRelief:Thisairoperatedvalveisusedtoregulatecomponent coolingwater(CCW)totheletdownheatexchanger.
Thevalveisnormallyinserviceduringpoweroperation.
Page35of81 0
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135-34 RevisionNo:3Date:2-5-90CRV-470(continued)
Thisvalveiscontrolled byanauto/manual stationwithautoinputfromtheletdownheatexchanger outlettemeprature sensor(QTC-302).
ThevalvealsotripsclosedfromanSIsignalviaasolenoidvalve.Thevalvewillbefullstrokeexercised quarterly usingauto/manual stationwhichwillpermitrapidcyclingofthisregulating valveresulting inminimalimpactonletdowntemperature.
Meaningful stroketimedataisnotavailable sincethisvalvedoesnothavelocalorremotepositionindication.
Failsafetestingthisvalveclosedrequiresalongerperiodoftimethancyclingthevalveusingtheauto/manual station.Thevalvewillbefailsafetestedtoitsclosedpositionatcoldshutdownfrequency withletdownflowoutofservicethusavoidinghighletdownlinetemperatures thatcouldcauseflashingintheletdownheatexchanger andliftingofsafetyvalves.Page36of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135A-30 RevisionNo:3Date:2-5-90NOTE1:CMO-411-412-413-414-415&-416Comment:Thesevalvesremainopenduringinitialsafetyinjection, butmaybeclosedduringrecirculation phaseorpassivefailure.Therefore, thevalvetimewillberecordedfromopentocloseposition.
Page37of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5135B-14 RevisionNo:3Date:2-5-90NOTE1:CCM-430throuh-433CCR-440and-441;CCW-243-25
-243-72-244-25and-244-72CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.NOTE2:CCW-243-25 CCW-243-72 CCW-244-25 andCCW-244-72 CodeRelief:Thesecheckvalvesarelocatedxnthepenetration coolingsupplyheadersoftheCCWSysteminsidethecontainment.
Thevalvesareopenduringpoweroperation andcoldshutdowntoprovidecoolingwatertothemainsteampenetrations.
Thesevalvesarenotecpxipped withpositionindication.
Thevalveswillbeconfirmed closedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
Page38of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5141-27 RevisionNo:3Date:2-5-90NOTE1:ICR-5-6NCR-105throuh-110CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.Page39of81 DONALDC.COOKNUCLEARPLAVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5141D-8 Revision"No:
3Date:2-5-90NOTE1:NOTE2:ECR-10throuh-29andNS-283CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.NS-283CodeRelief:Thiscontainment isolation checkvalveislocatedinthe.samplereturnlineofthePost-Accident Containment HydrogenMonitoring System.Thevalvecannotbefullstrokeexercised toclosedpositionquarterly oratacoldshutdownfrequency becausethelineisopenendedinthecontainment.
Thischeckvalveisnotequippedwithpositionindicator.
Theonlymethodavailable toverifythevalveclosureisbyseatleakagetesting.Thevalvewillbefullstrokeexercised totheopenpositionbyaflowtestcpxarterly andwillbeconfirmed closedinconjunction withAppendixZseatleakagetestingatrefueling frequency.
Page4'0of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5142-28 RevisionNo:3Date:2-5-90NOTE1:ICM-250andICM-251ColdShutdownJustification
- Thesenormallyclosedvalvescannotbeoperatedduringnormalplantoperation withoutintroducing Boronintoanonheattracedline:Boroncouldcrystallize andplugtheline.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.
NOTE2:ICM-250-251-260and-265CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.NOTE3:IMO-261ColdShutdownJustification
- ThisvalvecannotbetestedwhenSIpumpsarerequiredtobeoperable.
Testingwouldresultinisolation ofthecommonsuctionlinetobothSItrains.Thisvalvewillbestroketestedandtimedatcoldshutdownfrequency.
NOTE4:IMO-262and-263ColdShutdownJustification
- Thesemotoroperatedvalvesarelocatedinseriesinthere-circulation lineoftheSafetyInjection pumps.Exercising eitherofthesevalveswillmakebothSIpumpsinoperable.
Thesevalveswillbefull-stroke exercised and.timedatcoldshutdownfrequency whehSIpumpsarenotrequiredtobeoperable.
NOTE5:SI-llONSI-llOSandSI-101CodeRelief:SafetyInjection (SI)pumpdischarge valves,SI-110Nand-llOS,cannotbeexercised duringpoweroperation becausetheSIpumpscannotovercomereactorcoolantsystempressure.
Therefore, noflowpathexistsand,becauseminimumflowlinesbranchoffupstreamofthesevalves,theycannotbepart-stroke testedduringpumptesting.Thecommon(SIpumps)suctioncheckvalve,SI-101ispart-stroke exercised atPage41of81 DONALDC.COOKNUCLEARPiVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5142-28 RevisionNo:3Date:2-5-90Note5(continued) poweroperation duringpumptesting.Thesevalvescannotbeexercised duringcoldshutdownbecausetheSIpumpsarerequiredtobeinoperable byTechnical Specification 3.5.3toprotectagainstlowtemperature overpressurization ofthereactor.Thesevalveswillbefull-stroke exercised atrefueling frequency.
NOTE6:SI-142LlL2L3andL4CodeRelief:ThesecheckvalvesarelocatedinthesupplylinesfromtheBoronInjection Tanktothereactorcoolantcoldlegs(loop1through4).Thesevalvescannotbetestedduringpoweroperation becausethiswouldrequireinjecting highlyconcentrated boricacidsolutionfromtheBoronInjection TankintotheReactorCoolantSystemresulting inprobableplantshutdown.
Thesevalvescannotbepartially-stroke exercised usingtheBITbypasslinebecausethiscouldresultinbypassing theBIT,therebynotachieving designflowthroughtheBITifanaccidentoccurred.
Thesevalvescannotbefull-stroked exercised duringcoldshutdownbecausethiswouldrequireinjecting theBITintotheRCSwhichcouldsignificantly delaystartupfromcoldshutdowncondition (theBITwouldhavetobebroughttotheproperBoronconcentration andtheRCSwouldhavetobedilutedsufficiently toallowstartup).
Thesevalveswillbefullstrokeexercised atrefueling frequency.
Page42of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35 RevisionNo:3Date:2-5-90NOTE1:SI-151E&W
-152N&S-158-LlthrouhL4-161-LlthrouhL4-166-1throuh4-170LlthrouhL4RH-133-134andICM-129Comment:See"Attachment-A" forpermxssible seatleakagevalues.NOTE2:NOTE3:NOTE4:IMO-128andICM-129ColdShutdownJustification
- ThesevalvesfunctionasthenormalreturnfromtheRCStothe-RHRforheatupandcooldown.
Thesevalvesarenormallyclosedandcannotbeoperatedduringnormalplantoperation becausetheyareinterlocked toremainclosedatRCSpressureabove450psig.Thevalveswillbefullstrokeexercised andtimedpriortoplacingthemintoserviceatcoldshutdownfrequency.
IMO-310-320-314-324Comment:Thesevalvesremainopenduringinjection phaseofasafetyinjection, butwillbeclosedduringrecirculation phase.Therefore, stroketimingwillbefromopentocloseposition.
IMO-315-316-325-326ColdShutdownJustification
- ValvesIMO-315and-325arenormallyclosedvalves,locatedintheRHRandSISupplyHeadertoRCShotlegs.ValvesIMO-316and-326arenormallyopenvalveslocatedintheRHRandSlSupplyHeadertoRCScoldlegs.Thesevalvesshouldnotbeexercised duringpoweroperation becausefailureinanon-conservative positionwouldresultinlessthanminimumnumberofinjection flowpathasrequiredbytheFSAR.Thevalveswillbefullstroketestedandtimedatcoldshutdownfrequency.
Page43of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35 RevisionNo:3Date:2-5-90NOTE5:NOTE6:SI-166-1throuh4CodeRelief:ThesecheckvalvesfunctiontopreventbackflowfromtheRCSxntotheaccumulators duringnormaloperation.
Thesevalvesfunctiontosupplyflowfromtheaccumulators totheRCSduringanaccidentcondition.
Thesevalvescannotbeexercised duringpoweroperation becausetheaccumulators donothavesufficient headtoovercomeRCSpressure.
Thesevalvescannotbeexercised duringcoldshutdownbecausethiswouldresultinapossiblelowtemperature overpressurization oftheRCS.Fullstroketestingduringre'fueling outagesisnotpossiblebecauseoftheresulting watersurgeintothereactorandthepotential forhighairborneradiation contamination.
Thesevalveswillbepartstrokeexercised atrefueling frequency.
Thevalveswillbedisassembled, manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoffour)perGL-89-04, Attachment, 1,Itemg2,atrefueling frequency.
SI-161LlL2L3L4CodeRelief:ThesecheckvalvesarelocatedinthesupplylinesfromtheResidualHeatRemovalandSafetyInjection PumpstotheRCScoldlegs(loop1through4).Thesevalvescannotbeexercised duringpoweroperation becausetheRHRpumpsandSIpumpsdonotdevelopsufficient headtoovercomeRCSpressure.
Fullstrokeofthesevalves(individually) cannotbeverifiedatcoldshutdownfrequency becauseflowinstrumentation isnotavailable downstream oftheflowsplit.Thesevalveswillbepartstrokeexercised atcoldshutdownfrequency andfullstrokewillbelocallyverifiedusingportableinstrumentation atrefueling frequency.
Page44of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35 RevisionNo:3Date:2-5-90NOTE7:NOTE8:NOTE9:RH-108EWColdShutdownJustification
- Thesevalvescannotbefullstrokeexercised quarterly becauseitwouldrequiredesignmodification toexistinginstrumentation toaccommodate thefullflowtestmeasurements.
Thevalveswillbepartstrokeexercised quarterly andfullstrokeexercised atcoldshutdownfrequency (duringRHRoperation).
SI-148CodeRelief:CheckvalveSI-148islocatedintheRefueling WaterStorageTank(RWST)supplylinetotheRHRsystem.Thedesignflowthroughthevalveis6000gpm.FlowtothecoreisnotpossiblewhentheRCSpressureisabovetheshut-offpressureoftheRHRpumps(195psig).Inordertofullstrokeexercisethisvalve,bothRHRpumpsmustbeoperatedandtheRHRsystemmanuallyalignedtorecirculate flowback'totheRWST.Thisconfiguration placesbothRHRtrainsinoperable sinceneithertraincanprovidedesignflowtothecore.Inordertoprecludeplacingtheunitinanunsafecondition, apartialstroketestisperformed quarterly.
Thevalvecannotbefullstrokeexercised duringcoldshutdownsincetheRCScannot-accommodate theintroduction of6000gpmfromtheRHRsystem.Inaddition, duringcoldshutdown, theRHRsystemisrequiredtobeoperableforRCStemperature control.Thevalvewillbefullstrokeexercised whenthereactorcavityisbeingfloodedatrefueling frequency.
SI-151EWColdShutdownJustification
- ThesecheckvalvesarelocatedintheRHRsupplylznestoeitherthehotorcoldlegs.Thesevalvescannotbeexercised duringpoweroperation becausetheRHRpumpsdonotdevelopsufficient headtoovercomeRCSpressure.
Thesevalveswillbeexercised atcoldshutdownfrequency.
Page45of81 I,
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-29 RevisionNo:3Date:2-5-90NOTE10:NOTE11:SI-152NSCode-Relief:ThesecheckvalvesfunctiontoprovideSafetyInjection pumpdischarge toeitherthehotorcoldlegs.Thesevalvescannotbeexercised duringpoweroperation becausetheSIpumpsdonotdevelopsufficient pressuretoovercomeRCSpressure.
Thesevalvescannotbeexercised duringcoldshutdownbecausethesafetyinjection pumpsarerequiredtobeinoperable byTechnical Specification Section3.5.3,toprotectagainstlowtemperature overpressurization ofthereactorvessel.Also,duringcoldshutdown, theremaynotbesufficient volumeintheRCStoaccommodate theamountofwaterneededtofullstroke.Thesevalveswillbefullstrokeexercised atrefueling frequency.
SI-158LlL2L3L4CodeRelief:CheckvalvesSI-158arelocatedznthesupplylinesfromtheResidualHeatRemovalandSafetyInjection PumpstotheRCShotlegs(loop1through4).Thesevalvescannotbeexercised duringpoweroperation becausetheRHRandSIpumpsdonotdevelopsufficient headtoovercomeRCSpressure.
Fullstrokeofthesevalves(individually) cannotbeverifiedatcoldshutdownfrequency becauseflowi'nstrumentation isnotavailable downstream oftheflowsplit.Thesevalveswillbepartstrokeexercised atcoldshutdownfrequency.
Fullstrokewill'.beverifiedusingportableinstrumentation atrefueling frequency.
Page46of81 I'j4 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35 RevisionNo:3Date:2-5-90NOTE12SI-170LlL2L3andL4CodeRelief:ThesevalvesarelocatedontheRCScoldleg(loops1through4)injection linesfromtheaccumulators, RHR,andSIsystems.Theycannotbeexercised duringpoweroperations becausetheRHRandSIpumpsdonotdevelopsufficient headtoovercomeRCSpressure.
Thevalveswillbepart-stroke exercised atacoldshutdownfrequency.
Duetotheplantdesign,thevalvesaresizedsuchthatfullstroketestingcannotbeattainedwithoutdischarging theaccumulators andoperating SIandRHRpumpssimultaneously.
Theonlymethodavailable toverifythefullstrokeisbydisassembly.
Thevalvesarenotequippedwithpositionindicators.
Thevalveswillbedisassembled, manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoffour)perGL-89-04, Attachment 1,ItemN2,atrefueling frequency.
NOTE13:N-102CodeRelief:Thischeckvalveislocatedinthenitrogensupplyheadertotheaccumulators forblanketing purposes.
Thevalvecannotbefullstroketestedtotheclosedpositionduringpoweroperation orcoldshutdownbecause,duetotheplantdesign,theonlymethodavailable toverifythevalveclosureisleaktesting.Thevalveandnecessary testconnections arelocatedinsidethecontainment.
Thevalveisnotequippedwithapositionindicator.
Thevalvewillbeverifiedclosedinconjunction withAppendixZseatleakagetestingatrefueling frequency.
NOTE14:GCR-314ICM-305and-306N-102SI-171-172and-194CodeR~elref:See"Attachment-A" forpermissible seatleakagevalues.page47of81
~t DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5143-35 RevisionNo:3Date:2-5-90NOTE15:IMO-340and-350CodeRelief:ValvesIMO-340andIMO-350arelocatedineastandwestRHRdischarge headerstothesuctionofchargingandSIpumps,respectively.
Thesevalvesarenormallyclosedduringpoweroperation, and'ouldbeopenedduringtherecirculation phaseofaLOCAtoallowtheRHRpumpstoprovidewaterfromthecontainment recirculation sumptochargingandSIpumps.Thesevalvescannotbefullstrokeexercised duringpoweroperation becausetheyareinterlocked withvalvesIMO-262and-263,locatedinseries,intheSIpumpminiflow(recirculation) linetoRWST.ClosingofIMO-262and-263wouldrenderbothSIpumpsinoperable and,thus,placestheunitinT/S3.0.3,whichallowsonehourtorestoretheSIpumpstooperablestatusorbeginaunitshutdown.
Thecomplicated valveandequipment lineuptoperformthevalvetestinginonehourishighlyunlikely.
Therefore, thevalveswillbefullstrokeexercised andtimedonacoldshutdownfrequency.
(Foradditional details,refertoCodeReliefgrantedbytheNRCdated1-30-89,AEP:NRC:09690.)
Page48of81 IK DONALDC.COOKNUCLEARTVALVETEST'PROGRAM RELIEFREQUESTNOTESFlowDiagramNo:2-5144-29 RevisionNo:3Date:2-5-90NOTE1:NOTE2:CTS-138E&WCodeRelief:ThesecheckvalvesarelocatedinthelineswhichsupplywaterfromtheRWSTtothecontainment spraypumps.Thevalvescannotbefullstrokeexercised duringpoweroperation, coldshutdownorrefueling withoutsprayingthecontainment.
Thevalvesarepartstrokeexercised duringcontainment spraypumptestingonaquarterly basis.Theonlypractical methodavailable toverifyfullstrokeofthesevalvesisbydisassembly.
Thesevalvesarenotequippedwithpositionindicators.
Thevalveswillbedisassembled, manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04, Attachment 1,Item52,onceeveryotherrefueling frequency.
CTS-103E&WCodeRelief:Thesecheckvalvesarelocatedinthedischarge linesofcontainment spraypumpstothesprayring.headersinthecontainment.
Thesevalvescannotbefullstrokeexercised duringpoweroperation, coldshutdownorrefueling withoutsprayingthecontainment.
Thevalvesarepartstrokeexercised duringcontainment spraypumptestingonaquarterly basis.Theonlypractical methodavailable toverifyfullstrokeofthesevalvesisbydisassembly.
Thevalvesarenotequippedwithpositionindicators.
Thevalveswillbedisassembled; manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04, Attachment 1,Itemg2,onceeveryotherrefueling frequency.
Page49of81 4
DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29 RevisionNo:3Date:2-5-90NOTE3:NOTE4CTS-131E&WCodeRelief:Thesecheckvalvesarelocatedinthesupplylinestothe(uppercompartment) containment sprayringheaders.Thesevalvesareinclosedpositionduringnormalplantoperation.
Thevalvesareexposed.to containment atmosphere onthedownstream sideandareisolatedfromfluidpressureintheupstreamsidebytheclosedmotoroperatedvalves.Thevalvescannotbepartorfullstrokeexercised duringpoweroperation, coldshutdownorrefueling becauseflowthroughthesevalveswouldresultinsprayingthecontainment.
Thiscouldcauseproblemswithwetlagging,corrosion ofcomponents insidethecontainment, etc.Theonlypractical methodavailable toexercisethesevalvesisbydisassembly.
Thevalvesarenotequippedwithpositionindicators.
Thevalveswillbedisassembled, manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04, Attachment 1,.Itemg2,onceeveryotherrefueling frequency.
CTS-127E&WCodeRelief:Thesecheckvalvesarelocatedinthesupplylinestothe(lowercompartment) containment sprayringheaders.Thesevalvesareinclosedpositionduringnormalplantoperation.
Thevalvesareexposedtocontainment atmosphere onthedownstream sideandareisolatedfromfluidpressureintheupstreamsidebytheclosedmotoroperatedvalves.Thevalvescannotbepartorfullstrokeexercised duringpoweroperation, coldshutdownorrefueling becauseflowthroughthesevalveswouldresultinsprayingthecontainment.
Thiscouldcauseproblemswithwetlagging,corrosion ofcomponents insidethecontainment, etc.Theonlypractical methodavailable toexercisethesevalvesisbyPage50of81 DONALDC.COOKNUCLEARITVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29 RevisionNo:3Date:2-5-90NOTE5NOTE6:Note4(continued) disassembly.
Thevalvesarenotequippedwithpositionindicators.
Thevalveswillbedisassembled, manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04, Attachment 1,Itemg2,onceeveryotherrefueling frequency.
RH-141&-142CodeRelief:Thesecheckvalvesarelocatedinthesupplylinestothe(uppercompartment) containment sprayringheadersfromtheRHRHeatExchangers.
Thesevalvesareinclosedpositionduringnormalplantoperation.
Thevalvesareexposedtocontainment atmosphere onthedownstream sideandareisolatedfromfluidpressureintheupstreamsidebytheclosedmotoroperatedvalves.Thevalvescannotbepartorfullstrokeexercised duringpoweroperation, coldshutdownorrefueling becauseflowthroughthesevalveswouldresultinsprayingthecontainment.
Thiscouldcauseproblemswithwetlagging,corrosion ofcomponents insidethecontainment, etc.Theonlypractical methodavailable toexercisethesevalvesisbydisassembly.
Thevalvesarenotequippedwithpositionindicators.
Thevalveswillbedisassembled, manuallyfullstrokeexercised andvisuallyexaminedonasamplingbasis(oneoftwo)perGL-89-04, Attachment 1,Itemg2,onceeveryotherrefueling frequency.
CTS-109and-110ColdShutdownJustification
- Thesecheckvalvesfunctionasvacuumbreakersforsprayadditivetank.Thecheckvalvesareclosedduringnormalplantoperation tomaintainthetankpressurized.
Thevalveswillbeverifiedclosedquarterly duringpoweroperation andwillbeverifiedopenat.coldshutdownfrequency.
Page51of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5144-29 RevisionNo:3Date:2-5-90NOTE7:CTS-127E&W CTS-131E&W RH-141-142CodeRelief:Thesevalvesaretobeseatleakagetestedinaccordance withtheuniquetestingmethodsestablished intheFSARbecauseoftheconfiguration atD.C.CookPlant.Thepermissible seatleakagevaluesofthesevalvesarelistedinAttachment "A".Page52of81
DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5145-20 RevisionNo:3Date:2-5-90NOTE1:CA-181-N&S CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.Page53of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5146B-23 RevisionNo:3Date:2-5-90NOTE1:R-156andR-157CodeRelief:Thesecheckvalvesareinstalled inparallellinestotheglycolmainsupplyandreturnlinestorelieveglycolthermalexpansion.
Thesevalvesandnecessary testconnections arelocatedinsidethe.containment.
Duetotheplantdesign,theonlymethodavailable toverifyvalveclosureisleaktesting.Thevalvesarenotequippedwithpositionindicators.
Thevalveswillbefullstrokeexercised intheopendirection quarterly andverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
NOTE2:R-156and-157VCR-10-ll-20and-21CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.Page54of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5147A-35 RevisionNo:3Date:2-5-90NOTE1:SM-4-6-8and-10VCR-101throuh-107andVCR-201throuh-207x"Page55of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5149-23 RevisionNo:3Date:2-5-90NOTE1:VRV-325-315CodeRelief:Thesethermostatically controlled valvesarelocatedattheoutletofthecontrolroomairconditioner waterpump.Thesethree-way valvesfunctiontomodulatewaterflowthroughtheairhandlerpackagebasedoncoolingrequirements.
Thesevalvesarenormallyinanintermediate positionbasedoncontrolroom-coolingload.Thesevalvescannotbefullstrokeexercised becausethereisnoprovision tofullyclosethevalves.Thevalveswillbepartstrokeexercised fromanintermediate positioninconjunction withfailsafetestingonquarterly basis.Thesevalvesaredemonstrated operableduringnormalcontrolroomairconditioning operation.
Thevalvescannotbestrokedtimedbecausetheyarenotequippedwithpositionindicator andstroketimesarenotrepeatable.
Page56of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151A-26 RevisionNo:3Date:2-5-90NOTE1:DF-108A-109A-114A-115ADL-114A-116A-126A-132A-158AWIfsatisfied whenthedieselgenerator successfully completes itsrequiredtestingperTechnical Specification 4.8.1.1.2.
NOTE2:QT-114-2AB CodeRelief:Thisvalveislocatedatthedischarge oftheenginedrivenlubeoilpump(diesel-generator).
Thisthree-way thermostatic valvefunctions tomaintainthecorrectlubeoiltemperature bymaintaining thecorrectproportion ofoilflowingthroughthelubeoilcoolerandbypassing thelubeoilcoolertomaintainapresetlubeoiltemperature.
Nearerequesting exemption fromtestingrequirements since(1)thisvalvefunctions onlyasaregulating valveandnotopened/closed; (2)thisvalveisdemonstrated operableduringdieselgenerator testing.Dieselgenerators aretestedbasisperTechnical Specification 4.8.1.1.2.
Thevalveswillbeverifiedoperablebyobserving propertemperatures duringdieseltesting.Page57of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151B RevisionNo:3Date:2-5-90NOTE1:DG-102A-104A-128A130A-146A-152Aand-154ACommentTherequiredfullstrokingofthecheckvalvesissatisfied whenthedieselgenerator successfully completes itsrequiredtestingperTechnical Specification 4.8.1.1.2.
NOTE2:NOTE3:QT-132-2AB CodeRelief:Thisvalveislocatedatthedischarge oftheemergency dieselenginejacketwaterpump.Thisthree-way
.thermostatic valvefunctions tomaintainthecorrectproportion ofwaterflowingthroughthedieselenginewatercoolerandbypassing thedieselenginejacketwatercoolertomaintainapresetjacketwatertemperature.
Wearerequesting exemption fromthetestingrequirements since(1)thisvalvefunctions onlyasaregulating valveandnotopen/closed valve;(2)thisvalveisdemonstrated operableduringdieselgenerator testing.Dieselgenerators aretestedperTechnical Specification 4.8.1.1.2.
Thevalvewillbeverifiedoperablebyobserving propertemperatures duringdieseltesting.XRV-221and-222-StartinAirCodeRelief:Thestartingairvalvesareinstalled onparallelairsupplylinestotheemergency dieselgenerator (EDG).Thevalvesarenotequippedwithposition-indication devicestodirectlymeasurevalvestroketimes.ThevalvesfunctiontoprovidestartingairwhichrollstheEDG.Thevalvesarefunctionally redundant toeachother.Thesevalvesfail"asis,"and,therefore, theyhavenofailsafeposition.
Successful startingoftheEDGinaccordance withTechnical Specification 4.8.1.1.2 (i.e.,slowstartatleastquarterly andfaststartonceevery184dayswithin10seconds)willverifythevalveperformance.
ThevalvestroketimingwillbeverifiedbyPage58of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151B-27 RevisionNo:3Date:2-5-90NOTE4:Note3(continued) measuring dieselstartingtimesduringfaststarttestingofEDG.Thevalvesonastaggered basiswillbevalvedoutoneatatimetoverifytheoperability oftheoppositevalveduringslowstartofEDGatleastquarterly.
Positionindication willbeconfirmed duringtheabovetestingwhenonlyonestartingairtrainisusedtostartthedieselgenerators.
XRV-220-Jet AssistCodeRelief:Thisvalve'sfunctionistofacilitate theEDGfaststartbyproviding anairboosttotheturbochargertoassistinstartingtheEDGinitsTechnical Specification 4.8.1.1.2 timelimitation of10seconds.Thevalveisnotequippedwithpositionindication devices;therefore, meaningful stroketimesarenotachievable.
Thevalveswillbefullstrokeandfailsafetestedbyverifying EDGstartingtimeonceper184daysinaccordance withTechnical Specification 4.8.1.1.2
~vPage59of81 DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151C-26 RevisionNo:3Date:2-5-90NOTE1:DL-114C-116C-126C-132Cand-158CComment:Therequiredfullstrokingofthecheckvalvesissatisfied whenthedieselgenerator successfully completes itsrequired.
testingperTechnical Specification 4.8.1.1.2.
NOTE2:QT-114-2CD CodeRelief:Thisvalveislocatedatthedischarge oftheenginedrivenlubeoilpump(diesel-generator).
Thisthree-way thermostatic valvefunctions tomaintainthecorrectlubeoiltemperature bymaintaining thecorrectproportion ofoilflowingthroughthelubeoilcoolerandbypassing thelubeoilcoolertomaintainapresetlubeoiltemperature.
Wearerequesting exemption fromtestingrequirements since(1)thisvalvefunctions onlyasaregulating valveandnotopened/closed valve;(2)thisvalveisdemonstrated operableduringdieselgenerator
-testing.Dieselgenerators aretestedperTechnical Specification 4.8.1.1.2.
Thevalveswillbeverifiedoperablebyobserving propertemperatures duringdieseltesting.Page60of81 I'1e DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:2-5151D-27 RevisionNo:3Date:2-5-90NOTE.1:DG-102C-104C-128C-130C-146C-152Cand-154CComment:Therequiredfullstrokingofthecheckvalvesissatisfied whenthedieselgenerator successfully completes itsrequiredtestingperTechnical Specification 4.8.1.1.2.
NOTE2NOTE3:QT-132-2CD CodeRelief:Thisvalveislocatedatthedischarge oftheemergency dieselenginejacketwaterpump.Thisthree-way thermostatic valvefunctions tomaintainthecorrectproportion ofwaterflowingthroughthedieselenginewatercoolerandbypassing thedieselenginejacketwatercoolertomaintainapresetjacketwatertemperature.
Wearerequesting exemption fromthetestingrequirements since(1)thisvalvefunctions onlyasaregulating valveandnotopen/closed valve;(2)thisvalveisdemonstrated operableduringdieselgenerator testing.Dieselgenerators aretestedonastaggered basis,every31daysperTechnical Specification 4.8.1.1.2.
Thevalvewillbeverifiedoperablebyobserving propertemperatures duringdieseltesting.XRV-226and-227-StartinAirCodeRelief:Thestartingairvalvesareinstalled onparallelairsupplylinestotheemergency dieselgenerator (EDG).Thevalvesarenotequippedwithpositionindication devicestodirectlymeasurevalvestroketimes.ThevalvesfunctiontoprovidestartingairwhichrollstheEDG.Thevalvesarefunctionally redundant toeachother.Thesevalvesfail"asis,"and,therefore, theyhavenofailsafeposition.
Successful startingoftheEDGinaccordance withTechnical Specification 4.8.1.1.2 (i.e.,slowstartatleastquarterly andfaststartonceevery184dayswithin10seconds)willverifythevalveperformance.
ThevalvestroketimingwillbeverifiedbyPage61of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAM'ELIEFREQUESTNOTES,FlowDiagramNo:2-5151D-27 RevisionNo:3Date:2-5-90NOTE4:Note3(continued) measuring dieselstartingtimesduringfaststarttestingofEDG.Thevalvesonastaggered basiswillbevalvedoutoneatatimetoverifytheoperability oftheoppositevalveduringslowstartofEDGatleastquarterly.
Positionindication willbeconfirmed duringtheabovetestingwhenonlyonestartingairtrainisusedtostartthedieselgenerators.
0XRV-225-JetAssistCodeRelief:Thisvalve'sfunctionistofacilitate theEDGfaststartbyproviding anairboosttotheturbochargertoassistinstartingtheEDGinitsTechnical Specification 4.8.1.1.2 timelimitation of10seconds.Thevalveisnotequippedwithpositionindication devices;therefore, meaningful stroketimesarenotachievable.
Thevalveswillbefullstrokeandfailsafetestedbyverifying EDGstartingtimeonceper184daysinaccordance withTechnical Specification 4.8~1~1~2~Page62of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5115A-41
-Unit-2RevisionNo:3Date:2-5-90NOTE1:QCR-919and-920CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.Page63ofSl DONALDC.COOKNUCLEARTVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5120B-22
-Unit-2RevisionNo:3Date:2-5-90NOTE1:PA-342CodeRelief:Thischeckvalveislocatedinthemaintenance airsupplylineintothecontainment.
Thevalvecannotbetestedduringpoweroperation andcoldshutdownbecause:1)thislineisgenerally isolatedbyremovingaspoolpieceandinserting ablindflange,and2)thevalveandtestconnections arelocatedinsidethecontainment.
Thevalveisnotequippedwithpositionindicator.
Duetotheplantdesign,theonlymethodavailable toverifythevalveclosureisleaktesting.Thevalvewillbeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
NOTE2:PA-342PCR-40XCR-100throuh-103CodeRelief:See"Attachment-A" forpermissxble seatleakagevalues.NOTE3XCR-100-101-102-103ColdShutdownJustification
- Theseairoperatedcontainment isolation valveslocatedinthecontrolairsupplylinestothecontainment.
Thesevalvescannotbefullstroketestedduringpoweroperation withoutcausingalossofcontainment controlair.Testingofthesevalvescanpotentially cause:1)disruption ofairflowtoairoperatedvalvesinthecontainment; asaresult,theywouldgototheirfailsafeposition, e.g.,closepositionforcontainment isolation valves,2)systemsfromperforming theirdesignfunction, i.e,termination ofsystemflowandchangeinRCSpressureandtemperature, and3)challenge tosystemsafeguard protection whichmayresult.inaunittrip.Thevalveswillbefullstrokeexercised andtimedatcoldshutdownfrequency.
Page64of81 DONALDC.COOKNUCLEARPX~VALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5131-19
-Unit-2RevisionNo:3Date:2-5-90NOTE1:CS-427SColdShutdownJustification
- Thisvalveislocatedintheemergency borationpath.Thxsvalvecannotbetestedduringpoweroperation withoutinserting largenegativereactivity whichwouldresultinunitshutdown.
Thevalvewillbefullstrokeexercised atcoldshutdownfrequency.
Page65of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5136-25
-Unit2RevisionNo:3Date:2-5-90NOTE1:SF-152and-154CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.Page66of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTES-FlowDiagramNo:12-5137A-21
-Unit2RevisionNo:3Date:2-5-90NOTE1:NOTE2:DCR-201throuh-207-610-611-620and-621N-160SF-159and-160CodeRelief:See"Attachment-A" forpermissible seatleakagevalues.N-160CodeRelief:Thiscontainment isolation checkvalveislocatedintheNitrogenSupplylinetoReactorCoolantDrainTank.Thisvalvecannotbepartorfullstrokeexercised duetolackofsufficient differential pressuretobackseatthevalveduringpoweroperation orcoldshutdown.
Duetotheplantdesign,theonlymethodavailable toverifythevalveclosureisleaktesting.Thevalveisnotequippedwithpositionindicator.
Thisvalvewillbeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.
Page67of81
DONALDC.COOKNUCLEARPVALVETESTPROGRAMFlowDiagramNo:RevisionNo:3Date:2-5-90RELIEFREQUESTNOTES12-5141C-8
-Unit2NOTE1:ECR-416-417-496-497-535and-536CodeReliefSee"Attachment-A" forpermissible seatleakagevalues.APage68of81 DONALDC.COOKNUCLEARPVALVETESTPROGRAMRELIEFREQUESTNOTESFlowDiagramNo:12-5141F-6
-Unit2RevisionNo:3Date:2-5-90NOTE1:NOTE2:NOTE3:ECR-36ColdShutdownJustification
- Thisvalve,locatedinthecommonsamplereturnlineofthelowercontainment radiation
- monitors, cannotbepartorfullstrokeexercised duringpoweroperation orrefueling becauseclosureofthevalvewouldisolatebothradiation
- monitors, whicharerequiredtobeoperable(Technical Specification Table3.3-6)duringpoweroperation (Mode1through.4)andrefueling (Mode6).Thevalvewillbefullstrokeexercised atcoldshutdownfrequency.
ECR-31-32-33-35-36andSM-1CodeReliefSee"Attachment-A" forpermissible leakagevalues.SM-1CodeRelief:Thiscontainment isolation checkvalveforthecontainment radiation monitors'sample returncannotbefullorpartstrokeexercised duringpoweroperation becausethesemonitorsarerequiredtobeoperableinModes1,2,3,4,and6.Thevalveisnotequippedwithpositionindication.
Thevalveislocatedintheopenendedreturnlineinsidethecontainment.
Theonlymethodavailable toverifythevalveclosureisleaktesting.Thevalvewillbeverifiedclosedinconjunction withAppendixJseatleakagetestingatrefueling frequency.-
Page69of81
DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNITN2ATTACHMENT-A RevisionNo:3Date:2-5-901.CONTAINMENT ISOLATION VALVESCateoAorAC=TestingMethod:(SLT-2)Seatleakagetestthevalveinaccordance with10CFR50,AppendixJ,inlieuofASMECodeSectionXIexceptforparagraphs IWV-3426andIWV-3427, whichareapplicable (refertoFigure3.,ItemN3).ValveNoWCR-920,-922 WCR-921,-923 WCR-932,-934 WCR-933,-935 WCR-941,-945 WCR-944,-948 WCR-951,-955 WCR-954,-958 WCR-924,-926 WCR-925,-927 WCR-928,-930 FlowDiaciramSize5114A35114A5114A5114A5114A5114A5114A5114A35114A35114A35114A~TeDADADADADADADADADADADAPermissible Leakage900900900900900'900900900900900900Page70of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNIT42ATTACHMENT-A RevisionNo:3Date:2-5-90ValveNo.WCR-929,-931 WCR-942,-946 WCR-952,-956 WCR-943,-947 WCR-953,-957 WCR-960,-962 WCR-961,-963 WCR-964,-966 WCR-965,-967 ECR-10,-20 ECR-11,-21 ECR-12,-22 ECR-13,-23 ECR-14,-24 5114A5114A5114A5114A5114A5114A5114A5114A5114A5141B5141B5141B5141B5141B0'00.500.500.500.50Flow~DiaramSize~TeDADADADADADADADADAGLGLGLGLPermissible
.Leakage900900900900900750750750750750750750750750Page71of81 DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNITN2ATTACHMENT-A RevisionNo:3Date:2-5-90ValveNo.ECR-15,-25 ECR-16,-26 ECR-17,-27 ECR-18,-28 ECR-19,-29 CS-442-1CS-442-2CS-442-3CS-442-4SI-189SM-1N-102N-159PW-275FlowDiaciram5141B5141B5141B5141B5141B5128A5128A5128A5128A5128A5141F51435128A5128ASize0'00.500.500'00.500.75~TeGLGLGLGLGLCKCK.CKCKCKCKCKCKCKPermissible Leakage7507507507507507507507507501200750750750900Page72of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNITg2ATTACHMENT-A RevisionNo:3Date:2-5-90ValveNo.CS-321VCR-10,-11 VCR-20,-21 DCR-203,-207 N-160,DCR-201DCR-610,-611 DCR-620,-621 DCR-205,-206 DCR-600,-601 QCR-300,-301 QCM-250,-350 QCR-919,-920 5146B5146B5137A5137A5137A5137A5137A2.50512451295129A5115AFlowDiaciramSize5129~TeCKDADADA,GLCK,DADADADADAGLDAPermissible Leakage180012001200750112575075012009007501200750SF-152,-154 SF-159,-160 51365137A2.50DA,GLDA750900Page73of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNIT52RevisionNo:3Date:2-5-90ValveNo.NCR-105,-106 NCR-107,-108 NCR-109,-110 RCR-100,-101 DCR-202,-204 ICR-5,-6ECR-33,-35 ICM-260ICM-265ECR-31,-32 XCR-100,-101 XCR-102,-103 GCR-301GCR-314*DoubleDiscsFlowDiaciram5141514151415128A-5137A51415141F514251425141F5120B5120B5128A5143ATTACHMENT-A Size0.500.500.500.375~TeGL-GLGLGLGLGL0.75DAGL0'5DA0'0GL0.75,2GL,DAGA(DD)*GA(DD)*GLPermissible Leakage750750750750750750750'00600750750750375375Page74of81 DONALDC~COOKNUCLEAR,PASMESECTIONXIVALVETESTPROGRAMFORUNITg2RevisionNo:3Date:2-5-90ATTACHMENT-A ValveNo.FlowDiaciramSI171g172g1945143Size0.75~TeGLPermissible LeakageNCR-252CCR-460,-462 CCR-457,CCW-135 CCR-455,-456 SM-4,-6ICM-251ICM-250CA-181SCA-181NSM-8,-10CCW-243-25 CCW-244-25
- DoubleDiscs5128A5135513551355147A51425142514551455147A5135B5135BGL0.50GL0.500'00.50GA(DD)*~GA(DD)*CKCKNDCKCK3GL2,2.50GL,CKGL4509001125750750600600750750750750750Page75of81 l(
DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNIT42ATTACHMENT-A RevisionNo:3Date:2-5-90ValveNo.CCW-243-72 CCW-244-72 CCM-430CCM-431CCR-440CCR-441CCM-432CCM-433-R-156R-157NS-357ECR-496,-497 ECR-416ECR-417ECR-535FlowDiaciram5135B5135B5135B5135B513B5135B5135B5135B5146B5146B51245141C5141C5141C5141CSize1.501.501.501.501.501.500'750.3750.500'00.500.500'0~TeCKCKGLGLGLGLGLGLCKCKCKGLGLGLGLPermissible Leakage750750375375375375375375750750750750375375375Page76of81 0
DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNIT02RevisionNo:3Date:2-5-90ATTACHMENT-A ValveNo.FlowDiaciramSize~TePermissible LeakageECR-536ECR-36PCR-40PA-342NS-283NPX-151WCR-900,-902 WCR-901,-903 WCR-912,-914 WCR-913,-915 WCR-904,-906 WCR-905,-907 WCR-908,-910 WCR-909,-911 VCR-101,-201 5141C5141F5120B5120B5141D5128A5114A5114A5114A5114A5114A5114A0.500.500.505147A145114A5114A"6GLDAGACKCKGLDADA'ADADADADADABF375375375750750375180018001800180018001800180018004200Page77of81
DONALDC.COOKNUCLEARNTASMESECTIONXIVALVETESTPROGRAMFORUNIT42RevisionNo:3Date:2-5-90ATTACHMENT-A ValveNo.FlowDiaciramSizeT~ePermissible LeakageVCR-102,-202 VCR-103,-203 VCR-104,-204 VCR-105,-205 VCR-106,-206 VCR-107,-207 ICM-305ICM-3065147A145147A5147A5147A5147A5147A24303024145143185143188,4,88,4,8CCM452g454I4585135CCM451I453g4595135*DoubleDiscsBFBFBFBFBFBFGA(DD)*GA(DD)*-BF,GL,BFBF,GL,BF4200720090009000720042002700270030003000Page78of81 DONALDC.COOKNUCLEARPASMESECTIONXIVALVETESTPROGRAMFORUNITN2RevisionNo:.3Date:2-5-90ATTACHMENT-A 2.CONTAINMENT SPRAYVALVESCateorAorACTestingMethod:Asdescribed in"SLT-2A,"
Figure3,ItemN3.ValveNo.CTS-131WCTS-131ECTS-127WCTS-127ERH-141RH-142FlowDiaciramSize514451445144514451445144~TeCKCKCKCKCKCKPermissible Leakage35.0035.0022.5521.2120.7023.00Page79of81
DONALDC.COOKNUCLEARTASMESECTIONXIVALVETESTPROGRAMFORUNITN2RevisionNo:3ATTACHMENT-A Date:2-5-903.PRESSUREISOLATION VALVESCateoAorACTestingMethod:(SLT-1)SeatleakagetestthevalveperASMECodeSectionXI(refertoFigure3,ItemN3).ValveNo.CS-299ECS-299WSI-152-NSI-152-SICM-129SI-161-L1,-L4 SI-161-L2,-L3 SI-170-Ll SI-170-L2 SI-170-L3
- DoubleDiscsFlowDiaciram5129512951435143514351435143514351435143Size14101010CKCKCKCKGA(DD)*CKCKCKCKCKPermissible Leakage2.02.05.05.010.010.010.05.01.01.0Page80of81
DONALDC.COOKNUCLEARPTASMESECTIONXIVALVETESTPROGRAMFORUNITN2RevisionNo:3Date:2-5-90ATTACHMENT-A ValveNo.SI-170-L4 SI-158-Ll,-L4 SI-158-L2,-L3 SI-151-ESI-151-NSI-166-Ll SI-166-L2 SI-166-L3 SI-166-L4 RH-133,-134 FlowDiaciram514351435143514351435143P3.43514351435143Size1010101010~TeCKCKCKCKCKCKCKCKCKCKPermissible Leakage5.010.010.05'5.05.05.05.05.01.0Page81of81 00SYSTEMNAME:HAKEUP8PRIMARY-HATER UNIT2DONALDC.COOK.NUCLEARPLANTSECONDTENYEARINTERVALVALVESUHMARYSHEET-UNIT2FLONDIAGRAM:12-5115A-41 RUNDATEANDTIHE:15FEB90:16:14 VALVEIVALVEPOSITIONIASHESECTIONXINUMBERREVTYPESIZEACTF.D.IPOHERSAFETYICDA/PCATPRIHTESTTESTTESTRELIEFREQUEST(S)
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